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Content
Commissioning
Drawing List
Certified drawing 04 Pre-commissioning recommendations 37
Equipment Identification Commissioning recommendations 37
Part List / Recommend Spare 06
Operation and Service Problem detection
Pump Data Sheet 09
Bolt List 13 No flow| 38
Performance Curves 15 Trapped material 38
Bearing Assembly Insufficient flow 38
Bearing drawing 17 Not enough discharge pressure 38
Lubrication Data Sheet 19 Shaft breakage or damage 38
Motor The motor works with temperature or stops 38
Motor Data Sheet 21 Problem quick guide 39
Motor Drawing 23 Operational
Instrumentation
Design Characteristics Periodical Service 39
Introduction 28 Pump maintenance instructions
Nomenclature 28
General disassembly 40
Inspection and storage Humid part disassembly 40
Bearing column disassembly 41
Inspection 30
Storage Recommendation and Procedures 30 Pump assembly instructions
Indoor long-period storage with Controlled
environment for: General assembly 44
Temperature, humidity, dust and vibration 30 Bearing column assembly 45
Bearing lubrication 47
Indoor / Outdoor with non-controlled Humid part assembly 47
Environment under all types of conditions 30 Spark test for antacid units 49
Safety and Installation General Annexes
Recommendations Pulley assembly 50
Motor storage 51
Safety Precautions 30 General instructions 52
Inspection when receiving the equipment 31 Delivery 52
Pump location 32 Storage 52
Piping 32 It is recommended to storage bearing 52
Sump design and installation instructions 32 With relation to motor storage 53
Suction extension for inferior screen 32 Motor Manual 55
Belt tension 33 Recommend Spare Parts 90
Level controls 34 Lubrication Schedule for all Motors 93
Stick or bar type level control 35
Flotation type level control 35
Bearing lubrication, grease lubrication 36
Weir Minerals │ 5000 Serie Vertical Pump Manual
Certified drawing
Listado de Partes
Listado de Partes
GALIGHER 200MR4-5100x2100
BEARING ASSEMBLY D4MRL*5002 GREASE LUBRICATION
ITEM DESCRIPCION CANT CODIGO VULCO
1 BEARING COLUMN 1 V604002100
2 BRG COLUMN BASE 1 V604003200
3 LOWER BEARING CAP 1 V604002300
4 SLINGER 1 V604002400
5 GREASE FITTING 2 1062001000
6 SHAFT 1 V604803529
7 * BEARING CONE 2
8 * BEARING CUP 1 1160066000
9 * CONE SPACER 1
10 * LOCK WASHER 1 1070309000
11 * HEX NUT 1 1130729000
12 * O-RING (LOWER) 1 1031213000
13 * LOWER SEAL 1 1010437000
14 * CHEKSEAL (LOWER) 1 V604002971
15 HEX SCREW 12 1105113000
15A LOCK WASHER 12 1070205000
16 HEX SCREW 6 1105121000
16A * LOCK WASHER 6 1070206000
17 SEAL RING 1 V604002600
18 * UPPER BEARING 1 1160037000
19 UPPER BEARING CAP 1 V604002700
20 * CHEKSEAL (UPPER) 1 V604002972
21 FLINGER 1 V604002829
22 * SEAL RING 1 1010391000
23 * RELIEF FITTING 1 1061905000
24 O-RING 1 1031213000
25 V-RING 1 V604002970
… ….
27 SET SCREW 2 1100637000
28 NIPLE GRASERA 1 1061902000
Rev
DATA SHEET
DOCUMENT NO: 2172-3000-DS-009C
PACKAGE TITLE: SLURRY PUMPS
EQUIPMENT NO(S): 3223-PU-007 & 3221-PU-005
EQUIPMENT NAME(S): Grinding Area Sump Pump
EQUIPMENT DESCRIPTION:
VENDOR:
1.00 PROCESS INFORMATION
1.01 Sump pump is used to clean spillage from the grinding area and
PROCESS DESCRIPTION discharge to the Cyclone Feed Hopper. The pump discharge to the
grinding line 1 and line 2 cyclone hoppers.
1.02 DUTY 1 duty, 24 h/day, 7days/wk, 365 days/yr
1.03 DESIGN LIFE 16 years
1.04 LOCATION Outdoors, exposed to elements
1.05 SITE ELEVATION (ABOVE SEA LEVEL) (m) 4 000 – 4 205
1.06 SLURRY DESCRIPTION Coarse Slurry (settling) with traces of debris
1.07 SLURRY TEMPERATURE (°C) 20 - 40
1.08 SLURRY VISCOSITY (cP) 59.5
1.09 SLURRY pH 7 - 12
1.10 PARTICLE SIZE P80 = 2000µm and D50 = 300µm
1.11 SOLIDS SG (t/m3) 3.23
1.12 VAPOR PRESSURE (ABS) (kPa) 2.3
1.13 REAGENTS PRESENT IN SLURRY LIME
1.14 FROTH FACTOR N/A
2.00 DESIGN CRITERIA Minimum Nominal Maximum
2.01 SOLIDS THROUGHPUT (t/h) 286.9
2.02 SOLIDS CONCENTRATION (%w/w) 57.6
2.03 SLURRY SG (t/m3) 1.66
2.04 SLURRY FLOWRATE (m3/h) 300.0
2.05 SLURRY DISCHARGE PRESSURE (kPa) Atmospheric
2.06 DESIGN DYNAMIC SUCTION HEAD (SLURRY) [NOTE 9.04] (m) 1.5
2.07 DYNAMIC DISCHARGE HEAD (SLURRY) [NOTE 9.01] (m) 15.4
2.08 TOTAL DYNAMIC (DEVELOPED) HEAD (SLURRY) [NOTE 9.01] (m) 13.9
2.09 NPSHA (SLURRY) (m) -
2.10 PERCENTAGE OF TIME USED AT NOMINATED DUTY (%) 100
3.00 PUMP FEATURES
3.01 PUMP CONFIGURATION Vertical Cantilevered Centrifugal, column length 2100mm
3.05 BASE-FRAME MOUNTING ARRANGEMENT Pump, bearing pedestal and drive to be supported by an integral
horizontal mounting plate.
3.06 MOTOR TERMINAL BOX ARRANGEMENT On RHS, facing motor shaft
3.07 SPEED CONTROL Fixed Speed
3.08 SHAFT SEALING SYSTEM -
3.09 PUMP SUCTION / DISCHARGE FLANGES ASMEB16.5 or Manufacturer's standard. Supply with matching flange
for incorporation in Purchaser's piping if not to ASME B16.5.
3.10 POWER SUPPLY (V / Hz / ph) 460/60/3
9.03 Head figures do not include suction losses of any kind. The suction head quoted is the assumed free liquid surface level above the pump's impeller
Bolt List
Curve
60 900 900
48% 72 800 800
84 700 700
25 50%
NI 15366 50%
800 rpm Nominal Correg.
NC Y
TAG: 3223-PU-007 & 3221-PU-005 Liner (Norm Max r/min)
Flow = 300.0 m³/hr
IC IE
GRINDING AREA DRIVE-IN SUMP PUMP 48
H(W) = 16.7 m Unlined 900
Consideraciones.
EF F
Speed = 700 rpm Curve
20 Eff = 36.0 %
G.e Púlpa = 1.66 Revision 3
Head, H (m)
NPSHr = - m
700 rpm G.e Sólidos = 3.3 Revision Notes
P = 38 kW Madison tests 090104, 090106, 090205; Hazleton test April
% Sol. Peso = 57.6
Sm = 1.00 2009
D50 = 300 um
Last Issued Jan 08
Hr = 0.831
15 Issued Apr 09
Er = 0.80
600 rpm
Nominal Vel. Periférica = 18.65 m/s
Flow = 300.0 m³/hr
H(SL) = 13.9 m BHP = 87.60
10 500 rpm Speed = 642 rpm Motor de 125 HP
Eff = 37.3 % Efectivo a 4200 m.s.n.m
NPSHr = - m
P = 30 kW
Sm = 1.00
5
Bearing drawing
Motor Drawing
1. Introduction
2. Nomenclature
200 8 Largos
Modelo tipo mm pulg
Tipo Material 600 24
A Antiabrasiva 900 36
R Antiácida 1200 48
N Alto Cromo 1500 60
H Fundición 1800 72
1. Safety precautions
3. Pump Location
4. Piping
5. Mounting Instructions
1.1/2 24 x 22 27.1/2 x 27
3 29-1/2 x 27.1/2 30 x 28
4 34 x 31.1/4 34 x 31.1/4
6. V. Belt Tension
7. Coupling Alignment
8. Controls
2. Screw the float rod (6) into the float ball (2).
1. Pre-Starting Recommendations
2. Star Up Recommendations.
Puma Galigher Vertical, placed in the f The pump must never be submerged above the
horizontal mounting plate as serious damage to both the motor
and bearing assembly could result. If submerged, the
pump bearing assembly should be disassembled,
cleaned, the bearing repacked with fresh grease, and
the motor checked out before further operation.
1. General Disassembly
Impeller, ítem 3
2. Wet-end Disassembly
E. The outer race and rollers of the upper bearing (18) will
now slide out of the bearing column. A hooked wire is
helpful in removing these parts. The seal (20) may also
be removed with the aid of the hooked wire.
G. Drive the shaft (6) and lower bearing out of the bearing
column (1) with a soft-faced mallet.
H. The upper bearing inner racer (18) and seal ring (17)
should be removed from the shaft with a puller.
K. Remove the lower bearing cap (3) and seal (13) from
the shaft.
1. General Assembly
Lifting of the Pump Vertical
Galiggher with chains The component item numbers listed in the assembly
instructions for this section refer to item numbers on
the Assembly Drawings (pages 2 & 4).
INSPECTION
SHAFT
BEARINGS
b) Install lip seal (13) into lower bearing cap (3) with the
seal lip away from the bearing.
d) Slide the bearing cap onto the shaft from the drive end.
Make sure the seal lip is not “turned under” when it is
positioned on the proper area of the shaft. Coat the
O’ring (12) with grease and position the O’ring. Against
the bearing cap flange.
f) Place the seal (14) on the shaft with the lip pointing
away fro the lower bearing.
Position it on the shaft in the recess just above the
locknut. The correct position is with the inner surface of
the seal against the small shoulder nearest the drive
end of the shaft.
g) Install the seal ring (17) onto the shaft. Heat the seal
ring on the bearing heater or in an oven to 275° to 300°
F and quickly slip it onto the shaft. Slide it down the
shaft until it contacts the shoulder. The inner race of
the upper bearing (18) is installed in the same manner.
Slide the inner race down the shaft until it contacts the
seal ring.
Push the shaft assembly into the bearing column until the
outer race of the bottom bearing seats against the
shoulder in the housing.
p) Slide the slinger (4) toward the lower bearing cap (3)
until there is a 1/32” clearance between the two parts. If
the slinger is rubber, this is all that needs to be done. If
the slinger is metal, tighten the two set screws and
recheck the clearance. The shaft should be able to be
rotated by hand, although it may feel “stiff”.
q) BEARING LUBRICATION:
3. Wet-end Assembly
a) Position the cover plate (7) over the end of the shaft
(6) and temporarily secure into place against the
pedestal (1) with nuts and bolts or clamps. Be sure the
f). Bolt the casing (10) into position against the cover plate
(7) and pedestal flange (1). Secure with casing nuts
(11).
IX. ANEXOS
1. Pulley Assembly
GENERAL INSTRUCTIONS
Delivery
Storage
While the engine idle, the weight of the rotor shaft tends
to expel the grease out of the area between the sliding
Rm = Un + 1
Motor Manual