Ta2 Inspection Master

Technical Analysis Workbook
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Wheel Loaders Track Tractors Haul Trucks Excavators Wheel Tractors Scraper (2ENG) Motor Graders Backhoe Loader
TA Request (WTL) TA Request (TTT) TA Request (HTK) TA Request (TTE) TA Request (WTT) TA Request (2eng) TA Request (MGR) TA Request (BHL)
Eng & Rad Insp Eng & Rad Insp Eng & Rad Insp Eng & Rad Insp Eng & Rad Insp Eng&Rad Insp (2eng) Eng & Rad Insp Eng & Rad Insp
Pwrtrn Insp (WTL) Pwrtrn Insp (TTT) Pwrtrn Insp (HTK) Pwrtrn Insp (WTT) Pwrtrn Insp (2eng) Pwrtrn Insp (MGR) Pwrtrn Insp (BHL)
Hyd Insp (WTL) Hyd Insp (TTT) Hyd Insp (HTK) Hyd Insp (TTE) Hyd Insp (WTT) Hyd Insp (MGR) Hyd Insp (BHL)
Operator Sta Insp Operator Sta Insp Operator Sta Insp Operator Sta Insp Operator Sta Insp Operator Sta Insp Operator Sta Insp Operator Sta Insp
Elect Sys Insp Elect Sys Insp Elect Sys Insp Elect Sys Insp Elect Sys Insp Elect Sys Insp (2eng) Elect Sys Insp Elect Sys Insp
Brake Insp Brake Insp Brake Insp Brake Insp Brake Insp Brake Insp
Mach Insp (WTL) Mach Insp (TTT) Mach Insp (HTK) Mach Insp (TTE) Mach Insp (WTT) Mach Insp (MGR) Mach Insp (BHL)
Eng & Rad Tests Eng & Rad Tests Eng & Rad Tests Eng & Rad Tests Eng & Rad Tests Eng&Rad Tests (2eng) Eng & Rad Tests Eng & Rad Tests
Pwrtrn Tests (WTL) Pwrtrn Tests (TTT) Pwrtrn Tests (HTK) Pwrtrn Tests (WTT) Prtrn Tests (2eng) Pwrtrn Tests (MGR) Pwrtrn Tests (BHL)
Hyd Tests (WTL) Hyd Tests (TTT) Hyd Tests (HTK) Hyd Tests (TTE) Hyd Test (WTT) Hyd Tests (MGR) Hyd Tests (BHL)
Repair Scope Repair Scope Repair Scope Repair Scope Repair Scope Repair Scope Repair Scope Repair Scope
Photographs Photographs Photographs Photographs Photographs Photographs Photographs Photographs
Technical Analysis Request
WHEEL TYPE LOADER
Requested For: Requested By:
Customer Name: Date:
Model Number: Serial Number:
Engine Model: Serial Number:
Transmission Type: Serial Number:
Equipment Number: Machine Location:
Hour Meter Reading: Additional Hours:
Total Machine Hours: 0
Machine Component History
Meter Reading at Recondition: Hours on Component: OMG Hour Range
Radiator: Radiator: 0
Engine: Engine: 0
Transmission: Transmission: 0
Torque Converter: Torque Converter: 0
Front Differential: Front Differential: 0
Rear Differential: Rear Differential: 0
RT Front Wheel Gr: RT Front Wheel Gr: 0
LT Front Wheel Gr: LT Front Wheel Gr: 0
RT Rear Wheel Gr: RT Rear Wheel Gr: 0
LT Rear Wheel Gr: LT Rear Wheel Gr: 0
Implement Pump: Implement Pumps: 0
Steering Pump: Steering Pump: 0
Fluid Analysis History

Compartment with Abnormal Reading: Type of Problem Noted:
1 1
2 2
3 3
4 4
5 5
List of Repairs Already Recommend or Quoted
1
2
3
4
5
Details for Location:
SIMS History:
PSPs or PIPs Due:
Technical Services Division TA Request for Wheel Type Loader
TRACK TYPE TRACTOR
Engine: Engine: 0
Right St Cl / Brake: Right St Cl / Brake: 0
Left St Cl / Brake: Left St Cl / Brake: 0
Right Final Drive: Right Final Drive: 0
Left Final Drive: Left Final Drive: 0
Diff Steering Pump: Diff Steering Pump: 0
Diff Steering Motor: Diff Steering Motor: 0
Implement Pump: Implement Pump: 0

1 1
2 2
3 3
4 4
5 5
1
2
3
4
5
SIMS History:
PSPs or PIPs Due:
Technical Services Division TA Request for Track Type Tractors
HAUL TRUCKS
Engine: Engine: 0
Left Rear Wheel Gr: Left Rear Wheel Gr: 0
Right Rear Wheel Gr: Right Rear Wheel Gr: 0
Center Differential: Center Differential: 0
LT Center Wheel Gr: LT Center Wheel Gr: 0
RT Center Wheel Gr: RT Center Wheel Gr: 0
Right Front Brakes: Front Brakes: 0
Left Front Brakes: Rear Brakes: 0

1 1
2 2
3 3
4 4
5 5
1
2
3
4
5
SIMS History:
PSPs or PIPs Due:
Technical Services Division TA Request for Haul Truck
TRACK TYPE EXCAVATOR
Engine: Engine: 0
Pump Drive: Pump Drive: 0
RT Implement Pump: RT Implement Pump: 0
LT Implement Pump: LT Implement Pump: 0
Swing Pump: Swing Pump: 0
Swing Motor: Swing Motor: 0
Right Track Motor: Right Track Motor: 0
Left Track Motor: Left Track Motor: 0

1 1
2 2
3 3
4 4
5 5
1
2
3
4
5
SIMS History:
PSPs or PIPs Due:
Technical Services Division TA Request for Track Type Excavator
WHEEL TYPE TRACTORS
Engine: Engine: 0
Differential: Differential: 0
Left Front Wheel Gr: Left Front Wheel Gr: 0
Right Front Wheel Gr: Right Front Wheel Gr: 0
Ride Control Pump: Ride Control Pump: 0
Elev or Auger Pump: Elev or Auger Pump: 0
Elev or Auger Motor: Elev or Auger Motor: 0
Left Rear Brakes: Left Rear Brakes: 0
Right Rear Brakes: Right Rear Brakes: 0

1 1
2 2
3 3
4 4
5 5
1
2
3
4
5
SIMS History:
PSPs or PIPs Due:
Technical Services Division TA Request for Wheel Type Tractor
SCRAPER REAR ENGINE
Rear Radiator: Rear Radiator: 0
Rear Engine: Rear Engine: 0
Rear Transmission: Rear Transmission: 0
Left Rear Final Drive: Left Rear Final Drive: 0
Right Rear Final Drive: Right Rear Final Drive: 0

1 1
2 2
3 3
4 4
5 5
1
2
3
4
5
SIMS History:
PSPs or PIPs Due:
Technical Services Division TA Request for Scrapper Rear Engine
MOTOR GRADERS
Engine: Engine: 0
Differential: Differential: 0
Left Tandem: Left Tandem: 0
Right Tandem: Right Tandem: 0
Left Front Brake: Left Front Brake: 0
Left Rear Brake: Left Rear Brake: 0
Right Front Brake: Right Front Brake: 0
Right Rear Brake: Right Rear Brake: 0

1 1
2 2
3 3
4 4
5 5
1
2
3
4
5
SIMS History:
PSPs or PIPs Due:
Technical Services Division TA Request for Motor Graders
BACKHOE LOADER
Engine: Engine: 0
Front Differential: Front Differential: 0
Right Rear Brake: Right Rear Brake: 0
Left Rear Brake: Left Rear Brake: 0
Implement Pump: Implement Pumps: 0

1 1
2 2
3 3
4 4
5 5
1
2
3
4
5
SIMS History:
PSPs or PIPs Due:
Technical Services Division TA Request for Backhoe Loader
VISUAL INSPECTION
ENGINE AND COOLING SYSTEM
NEEDS ADJUSTMENT
DESCRIPTION COMMENTS
TROUBLESHOOT
SATISFACTORY
NEEDS REPAIR
Coolant Level
Coolant Leaks
Coolant Type
Radiator Core Type
Condition of Radiator Core(s)
Screen Guard Condition
Radiator Cap Condition
Pressure Relief Valve Leaking
Fan Enclosure and Guards
Fan Belt Condition
Fan Pulley Condition
Belt Tightener
Water Pump Leaks
Water Hose Condition
Fan Guard and Baffle Condition
Air Restriction Indicator
Air Line or Exhaust Leaks
Turbocharger
Air Cleaner Elements and Housings
Exhaust Manifold(s) and Studs
Muffler and Exhaust Stack
Precleaner and Dust Ejector
Engine Oil Pan
Engine Mounts
Cylinder Heads
Flywheel Housing
Rocker Boxes and Valve Covers
Front Housing and Covers
Breathers and Pipes
Oil Level Gauge and Tube
Excessive Blow By
Excessive Smoke (cold)
Excessive Smoke (under load)
Fuel Injection Lines and Retainers
Fuel Injection Pumps and Bonnets
Fuel Priming Pump
Aftercooler Housings
Technical Services Division Visual Inspection for Engine and Cooling System (WTL)
VISUAL INSPECTION
ENGINE AND COOLING SYSTEM (2 ENGINE SCRAPER)
NEEDS ADJUSTMENT
TROUBLESHOOT
SATISFACTORY
NEEDS REPAIR
Coolant Level
Coolant Leaks
Coolant Type
Radiator Core Type
Condition of Radiator Core(s)
Screen Guard Condition
Radiator Cap Condition
Pressure Relief Valve Leaking
Fan Enclosure and Guards
Fan Belt Condition
Fan Pulley Condition
Belt Tightener
Water Pump Leaks
Water Hose Condition
Fan Guard and Baffle Condition
Air Restriction Indicator
Air Line or Exhaust Leaks
Turbocharger
Air Cleaner Elements and Housings
Exhaust Manifold(s) and Studs
Muffler and Exhaust Stack
Precleaner and Dust Ejector
Engine Oil Pan
Engine Mounts
Cylinder Heads
Flywheel Housing
Rocker Boxes and Valve Covers
Front Housing and Covers
Breathers and Pipes
Oil Level Gauge and Tube
Excessive Blow By
Excessive Smoke (cold)
Excessive Smoke (under load)
Fuel Injection Lines and Retainers
Fuel Injection Pumps and Bonnets
Fuel Priming Pump
Aftercooler Housings
Technical Services Divison Visual Inspection for Engine and Cooling System (SCR 2 Eng)
VISUAL INSPECTION
POWER TRAIN (WHEEL TYPE LOADER)
NEEDS ADJUSTMENT
TROUBLESHOOT
SATISFACTORY
NEEDS REPAIR
Transmission Oil Leaks

Torque Converter Oil Leaks
Power Train Oil Lines Leaks
Oil Cooler Lines Leaks
Drive Shafts and Center Bearing
Rear Differential Leaks
Front Differential Leaks
Right Front Final Drive Leaks
Left Front Final Drive Leaks
Right Rear Final Drive Leaks
Left Rear Final Drive Leaks
Tires and Rims
Visible Trans Oil Contamination
Visible Front Diff Oil Contamination
Visible Rear Diff Oil Contamination
Visible RF F/D Oil Contamination
Visible LF F/D Oil Contamination
Visible LR F/D Oil Contamination
Visible RR F/D Oil Contamination
Transmission Mounting
Front Differential Mounting
Rear Differential Mounting
Material in Pump Suction Screen
Transmission Control Linkage
Transmission Electronic Control
Logged Codes
Active Codes
Technical Services Division Visual Inspection for Power Train (WTL)

VISUAL INSPECTION
POWER TRAIN (TRACK TYPE TRACTOR)
NEEDS ADJUSTMENT
TROUBLESHOOT
SATISFACTORY
NEEDS REPAIR

Steering Clutch Oil Leaks
Power Train and Cooler Lines
Drive Shafts
Transmission Pump
Steering Clutch and Brake Valve
Right Final Drive Leaks
Left Final Drive Leaks
Visible RT F/D Oil Contamination
Visible LT F/D Oil Contamination
Material in Pump Suction Screen
Material on Magnetic Plug RT F/D
Material on Magnetic Plug LT F/D
Transmission Shift Linkage
Steering Clutch and Brake Linkage
Parking and Pedal Brake Linkage
Finger Tip Controls
Active Codes
Logged Codes
Technical Services Division Visual Inspection for Power Train (TTT)

VISUAL INSPECTION
POWER TRAIN (HAUL TRUCKS)
NEEDS ADJUSTMENT
TROUBLESHOOT
SATISFACTORY
NEEDS REPAIR

Transmission Oil Lines Leaks
Torque Converter Oil Lines Leaks
Brake Oil Cooler(s) and Lines Leaks
Trans Oil Cooler and Lines Leaks
Drive Shaft(s)
Transmission Pump Leaks
Converter Pump Oil Leaks
Torque Converter Valve Leaks
Transmission Valve Leaks
Right Rear Final Drive Leaks
Left Rear Final Drive Leaks
Visible Converter Oil Contamination
Material in Conv Scavenge Screen
Material in Trans Scavenge Screen
Active Codes
Logged Codes
Transmission Abusive Shifts
Articulated Trucks
Center Differential Leaks
Left Center Final Drive Leaks
Right Center Final Drive Leaks
Visual Oil Contamination Center Diff
Visual Oil Contamination LTC F/D
Visual Oil Contamination RTC F/D
Technical Services Division Visual Inspection for Power Train (HTK)

VISUAL INSPECTION
POWER TRAIN (WHEEL TYPE TRACTORS)
NEEDS ADJUSTMENT
TROUBLESHOOT
SATISFACTORY
NEEDS REPAIR

Retarder or Drive Coupling Oil Leaks
Retarder Oil Lines Leaks
Drive Shaft or Flex Coupling
Torque Converter Leaks (613)
Differential Leaks
Visible Differential Oil Contamination
Material in Trans Suction Screen
Material in Retarder Scavenge Screen
Active Codes
Logged Codes
Engine Over Speeds
Tires and Rims
Technical Services Division Visual inspection for Power Train (WTT)

VISUAL INSPECTION
POWER TRAIN (2 ENGINE SCRAPERS)
NEEDS ADJUSTMENT
TROUBLESHOOT
SATISFACTORY
NEEDS REPAIR

Retarder Oil Leaks
Retarder Oil Lines Leaks
Drive Shaft and Guard
Differential Leaks
Material in Trans Suction Screen
Material in Retarder Scavenge Screen
Active Codes
Logged Codes
Engine Over Speeds
Tires and Rims
Bail and Push Blocks
Bail Guards
Bail Cylinder and Mounting
Technical Services Division Visual Inspection for Power Train (SCR 2 ENG)
VISUAL INSPECTION
POWER TRAIN (MOTOR GRADER)
NEEDS ADJUSTMENT
TROUBLESHOOT
SATISFACTORY
NEEDS REPAIR

Drive Shaft
Differential Leaks
Tires and Rims
Differential Mounting
Right Tandem Oil Leaks
Left Tandem Oil Leaks
Right Oscillation Bearings
Left Oscillation Bearings
Right Brake(s) Oil Leaks
Left Brake(s) Oil Leaks
Technical Services Division Visual Inspection for Power Train (MGR)

VISUAL INSPECTION
POWER TRAIN (BACKHOE LOADER)
NEEDS ADJUSTMENT
TROUBLESHOOT
SATISFACTORY
NEEDS REPAIR

Drive Shafts and Center Bearing
Front Differential Leaks
Tires and Rims
Visible Front Diff Oil Contamination
Front Differential Mounting
Rear Differential Mounting
Technical Services Division Visual Inspection for Power Train (BHL)

VISUAL INSPECTION
HYDRAULIC SYSTEM (WHEEL TYPE LOADER)
NEEDS ADJUSTMENT
TROUBLESHOOT
SATISFACTORY
NEEDS REPAIR
Main Hydraulic Pump

Pilot Hydraulic Pump
Auxiliary Hydraulic Pump
Pump Drive
Implement Pump Suction Lines
Steering Pump Suction Lines
Pilot Pump Suction Lines
Pilot Control Linkage
Pilot Control Valves
Main Control Valves
Auxiliary Control Valves
Left Lift Cylinder
Right Lift Cylinder
Right or Center Tilt Cylinder
Left Tilt Cylinder
Right Steering Cylinder
Left Steering Cylinder
Auxiliary Cylinder or Motor
Implement Pump Pressure Lines
Steering Pump Pressure Lines
Pilot System Lines
Lift Circuit Lines
Tilt Circuit Lines
Auxiliary Circuit Lines
Steering Hand Metering Unit
Steering Control Lines
Technical Services Division Visual Inspection for Hydraulic System (WTL)

VISUAL INSPECTION
HYDRAULIC SYSTEM (TRACK TYPE TRACTORS)
NEEDS ADJUSTMENT
TROUBLESHOOT
SATISFACTORY
NEEDS REPAIR
Implement Pump
Differential Steering Pump
Differential Steering Motor
Pump Drive
Diff Steering Pump Suction Lines
Diff Steering Motor Lines
Dozer Control Linkage
Ripper Control Linkage
Dozer Control Valves
Ripper Control Valves
Left Dozer Lift Cylinder
Right Dozer Lift Cylinder
Right or Center Ripper Lift Cylinder
Left Ripper Lift Cylinder
Right Ripper Tilt Cylinder
Left Ripper Tilt Cylinder
Dozer Tilt Cylinder
Dual Tilt Dozer Tilt Cylinder
Dozer Lift Cylinder Lines
Dozer Tilt Cylinder Lines
Ripper Control Lines
Ripper Cylinder Lines
Hydraulic Fan Pump
Hydraulic Fan Motor
Hydraulic Fan Lines
Steering Control Linkage
Technical Services Division Visual Inspection for Hydraulic System (TTT)

VISUAL INSPECTION
HYDRAULIC SYSTEM (HAUL TRUCKS)
NEEDS ADJUSTMENT
TROUBLESHOOT
SATISFACTORY
NEEDS REPAIR
Hoist Pump
Steering Pump
Brake Pump
Pump Drive and Shaft
Hoist Pump Suction Lines
Steering Pump Suction Lines
Brake Pump Suction Lines
Hoist Control Linkage
Hoist Control Valve
Steering Control Valves
Auxiliary Control Valves
Left Hoist Cylinder
Right Hoist Cylinder
Right Steering Cylinder
Left Steering Cylinder
Auxiliary Cylinder(s)
Hoist Pump Pressure Lines
Park Brake and Traction Aid Lines
Traction Aid Control Valve
Hoist Circuit Lines
Steering Cylinder Lines
Water Pump Motor and Lines
Technical Services Division Visual Inspection for Hydraulic System (HTK)

VISUAL INSPECTION
HYDRAULIC SYSTEM (TRACK TYPE EXCAVATOR)
NEEDS ADJUSTMENT
TROUBLESHOOT
SATISFACTORY
NEEDS REPAIR
Implement Pump(s)
Swing Pump
Pump Drive and Mounts
Implement Pump(s) Suction Lines
Swing Pump Suction Lines
Implement Pump Valves
Swing Pump Valves
Implement Control Valves
Swing Control Valves
Swing Motor and Lines
Travel Control Valves
Travel Lines and Swivel
Right Travel Motor and Lines
Left Travel Motor and Lines
Left Brake and Final Drive
Right Brake and Final Drive
Boom Cylinders and Mounting
Stick Cylinder and Mounting
Bucket Cylinder and Linkage
Implement Pump(s) Pressure Lines
Swing Pump Pressure Lines
Pilot Hand Control Lines
Travel Pilot Control Lines
Boom Circuit Lines
Stick Circuit Lines
Bucket Circuit Lines
Electronic Hydraulic Controls

Logged Codes
Active Codes
Technical Services Division Visual Inspection for Hydraulic System (TTE)

VISUAL INSPECTION
HYDRAULIC SYSTEM (WHEEL TYPE TRACTOR)
NEEDS ADJUSTMENT
TROUBLESHOOT
SATISFACTORY
NEEDS REPAIR
Implement Pump
Steering Pump
Elevator or Auger Pump
Cushion Ride Pump
Cushion Ride Pump Suction Lines
Elevator / Auger Pump Suction Lines
Implement Control Valve Linkage
Implement Control Valves
Steering Control Valves
Cushion Ride Control Valves
Cushion Ride Linkage
Cushion Ride Accumulator(s)
Load Cylinder and Mounting
Bowl Lift Cylinders and Mounting
Steering Cylinders and Mounting
Steering Sender and Receiver Cylinder
Apron Cylinder and Mounting
Ejector Cylinder(s) and Mounting
Elevator / Auger Motor
Cushion Ride Pressure Lines
Hitch Hydraulic Lines
Bowl Lift Cylinder Lines
Steering Cylinder Lines
Apron Cylinder Lines
Ejector Cylinder(s) Lines
Elevator / Auger Motor Lines
Steering HMU or Sector Box
Water Pump Motor and Lines
Technical Services Division Visual Inspection for Hydraulic System (WTT)

VISUAL INSPECTION
HYDRAULIC SYSTEM (MOTOR GRADER)
NEEDS ADJUSTMENT
TROUBLESHOOT
SATISFACTORY
NEEDS REPAIR
Hydraulic Pump and Mounts

Pump Drive Shaft
Pump Suction Lines
Pump Pressure and Return Lines
Left Implement Control Linkage
Right Implement Control Linkage
Left Implement Control Valve Bank
Right Implement Control Valve Bank
Combination Valve
Unloader Linkage
Lock Check Valves
Steering Cylinders
Lean Wheel Cylinder
Articulation Cylinders
Blade Side Shift Cylinder
Blade Center Shift Cylinder
Blade Lift Cylinders
Blade Tip Cylinder(s)
Ripper Lift Cylinder
Attachment Cylinder(s)
Circle Drive Motor
Hydraulic Swivel
Steering Circuit Lines
Lean Wheel Circuit Lines
Blade Circuits Lines
Articulation Circuits Lines
Ripper Circuit Lines
Attachment Circuit Lines
Blade Accumulator(s) and Lines
Technical Services Division Visual Inspection for Hydraulic System (MGR)

VISUAL INSPECTION
HYDRAULIC SYSTEM (BACKHOE LOADER)
NEEDS ADJUSTMENT
TROUBLESHOOT
SATISFACTORY
NEEDS REPAIR
Hydraulic Pump and Mounts

Pump Drive Coupling
Loader Control Linkage
Backhoe Control Linkage
Loader Control Valves
Backhoe Control Valves
Left Loader Lift Cylinder
Right Loader Lift Cylinder
Loader Tilt Cylinder
Steering Cylinder
Left Stabilizer Cylinder
Right Stabilizer Cylinder
Left Swing Cylinder
Right Swing Cylinder
Boom Cylinder
Stick Cylinder
Bucket Cylinder
E Stick Cylinder
Steering Circuit Lines
Loader Circuit Lines
Stabilizer Circuit Lines
Swing Circuit Lines
Boom Circuit Lines
Stick Circuit Lines
Bucket Circuit Lines
E Stick Circuit Lines
Technical Services Division Visual Inspection for Hydraulic System (BHL)

INSPECTION
OPERATOR STATION
NEEDS ADJUSTMENT
TROUBLESHOOT
SATISFACTORY
NEEDS REPAIR
Air Conditioner Compressor

Pulleys, Belt and Clutch
Receiver Dryer and Lines
Condenser
Belt Guards
Condenser Fans
Heater and A/C Fans
Cab Circulation Fans
Fan Switches
Temperature Controls
Heater Water Valves
Evaporator Core
Heater Core
Air Ducts and Louvers
Heater and A/C Hoses
Ambient Air and Air Duct Temps
Cab Air Filters
Cab Seat
Seat Belt
Arm Rests
Floor Mat
Headliner
Steering Wheel and Column
Cab Panels and Insulation
Cab Structure
Roll Over Structure
Cab Glass
Window Latches and Slides
Right Cab Door and Latches
Left Cab Door and Latches
Right Mirror(s)
Left Mirror(s)
Other Mirror(s)
Fire Extinguisher
Fire Suppression System
Throttle Controls
Decelerator Controls
Active Electronic Control Codes
Logged Electronic Control Codes
Technical Services Division Inspection for Operation Station (WTL)

INSPECTION
ELECTRICAL SYSTEM
NEEDS ADJUSTMENT
TROUBLESHOOT
SATISFACTORY
NEEDS REPAIR
Alternator
Alternator Belt(s) and Pulleys
Batteries
Battery Cables
Start Motor
Ignition Switch
Relays
Engine Harness
Front Harness
Rear Harness
Main or Other Harness
Cab Harness
Head Lights
Front Work Lights
Side Work Lights
Rear Work Lights
Turn Signals
Brake Lights
Tail Lights
Marker Lights
Rotating Beacon
Front Wiper(s) and Switch
Rear Wiper and Switch
Left Side Wiper(s) and Switch
Right Side Wiper(s) and Switch
Back Up Alarm
Forward Horn
Start Aid or Glow Plugs
Temperature Gauges
Pressure Gauges
Level Gauges
EMS System
Active Electronic Codes
Logged Electronic Codes
Electronic Gauges
Technical Services Division Inspection for Electrical System

INSPECTION
ELECTRICAL SYSTEM (2 ENGINE SCRAPERS)
NEEDS ADJUSTMENT
TROUBLESHOOT
SATISFACTORY
NEEDS REPAIR
Alternator
Alternator Belt(s) and Pulleys
Batteries
Battery Cables
Start Motor
Ignition Switch
Relays
Engine Harness
Main or Other Harness
Start Aid or Glow Plugs
Temperature Gauges
Pressure Gauges
Level Gauges
EMS System
Active Electronic Codes
Logged Electronic Codes
Electronic Gauges
Technical Services Division Inspection for Electrical System (SCR 2 ENG)

INSPECTION
SERVICE BRAKES and PARKING BRAKE
NEEDS ADJUSTMENT
TROUBLESHOOT
SATISFACTORY
NEEDS REPAIR
Air Compressor and Lines

Air Dryer
Air Tanks and Drains
Air Tank Contamination
Brake Pump and Lines
Brake Controls and Valves
Master Cylinder(s) or Valves
Air Lines Condition
Fluid Lines Condition
Service Brake System Air Leaks
Service Brake System Fluid Leaks
Brake Actuators
Wheel Cylinders
Front Brake Shoes, Pads or Discs
Rear Brake Shoes, Pads or Discs
Front Rotors or Drums
Rear Rotors or Drums
Front Brake Wear Measurement
Rear Brake Wear Measurement
Slack Adjusters
"S" Cams and Adjusters
Brake Adjustment
Park Brake Controls
Park Brake Operation
Park Brake Adjustment
Park Brake System Air Leaks
Park Brake System Fluid Leaks
Brake Accumulator(s)
Brake Pull Through Tests
Technical Services Division Inspection for Service Brake and Parking Brake
INSPECTION
NEEDS ADJUSTMENT
MACHINE (WHEEL TYPE LOADER)
TROUBLESHOOT
SATISFACTORY
NEEDS REPAIR
Engine Enclosure
Radiator Guard and Grill
Fenders
Steps and Grab Irons
Ladders and Hand Rails
Platforms and Cat Walks
Loader Frame Mounting
Lift Cylinders and Mounting
Tilt Cylinder(s) and Mounting
Tilt Lever(s)
Loader Bucket Mounting
Tilt Link(s)
Upper Hitch Pins and Bores
Lower Hitch Pins and Bores
Cutting Edges
Tips and Adapters
Bucket Liner and Wear Plates
Base Edge
Skid Plates
Heal Plates
Bucket Rock Guard
Bucket Side Plates and Corners
Bucket Leveler
Lift Kick Out
Battery Box(es)
Rear Bumper
Light Brackets
Fuel Tank
Fuel Supply Lines
Fuel Tank Vent
Hydraulic Tank
Hydraulic Tank Mounting
Machine Main Frame
Cab Mounting
Right Steering Cylinder and Pins
Left Steering Cylinder and Pins
Technical Services Division Inspection for Machine (WTL)

INSPECTION
NEEDS ADJUSTMENT
MACHINE (DOZER)
TROUBLESHOOT
SATISFACTORY
NEEDS REPAIR
Engine Enclosure
Radiator Guard Mounting
Fenders and Battery Boxes
Hood and Hand Rails
Tractor Main Frame
Cab and Platform Mounting
Ripper Main Frame
Ripper Tool Bar
Ripper Mounting Pins and Bores
Ripper Tilt Cylinders and Mounting
Ripper Lift Cylinder(s) and Mounting
Ripper Shank(s), Guard(s), Tip(s)
Equalizer Bar Pins and Bearings
Pivot Shaft Seals and Bearings
Telescoping Seals and Sleeves
Track Adjusters
Recoil Springs and Rods
Dozer Trunnions and Caps
Dozer Push Arms and Knuckles
Dozer Diagonal Brace(s) and Cap(s)
Dozer Lift Cylinders Mounting
Dozer Tilt Cylinder(s) Mounting
Dozer End Bits and Cutting Edges
Dozer Liner and Push Plate(s)
Dozer Side Plates and Corners
Track Rollers and Caps (mounting)
Track Idlers and Caps (mounting)
Track Links, Pins and Bushings
Track Shoes and Mounting Hardware
Track Master Links and Bolts
Track Guides and Rock Guards
Track Guide Mounting
Track Roller Frame Cracks
Track Roller Frame Oil Leaks
Major Bogies and Pins
Minor Bogies and Pins
Technical Services Division Inspection for Machine (TTT)

INSPECTION
MACHINE (HAUL TRUCKS)
NEEDS ADJUSTMENT
TROUBLESHOOT
SATISFACTORY
NEEDS REPAIR

Fenders
Front Bumper Steps
Front Ladders and Hand Rails
Platforms and Cat Walks
Hood(s) and Hand Rails
Battery Box and Cover
Rear Ladder or Steps
Drive Shaft Guards
Cab Mounting
Hoist Cylinders and Mounting
Dump Body Mounting and Pins
Dump Body Pads and Shimming
Mud Guards and Flaps
Rock Deflector Guards
Dump Body Liners
Dump Body Side Boards
Dump Body Cab Guard
Head and Tail Light Brackets
Payload Lights Mounting
Fuel Tank and Mounting
Fuel Supply Lines
Fuel Tank Vent
Hydraulic Tank and Mounting
Steering Tank and Mounting
Main Frame
Steering Cylinders and Mounting
Steering Tie Rods and Center Link
Front Suspension Cylinders
Rear Suspension Cylinders
Rear Differential Center Pivot
Rear Differential Stabilizer Link
Articulated Trucks
Center Differential Center Pivot
Center Differential Stabilizer Link
Upper Hitch Pins and Bores
Lower Hitch Pins and Bores
Technical Services Division Inspection for Machine (HTK)

INSPECTION
MACHINE (TRACK TYPE EXCAVATOR)
NEEDS ADJUSTMENT
TROUBLESHOOT
SATISFACTORY
NEEDS REPAIR
Engine Enclosure and Doors

Hoods
Cat Walks and Hand Rails
Side Compartment Doors
Valve Compartment Covers
Pump Compartment Cover and Doors
Rear Counterweight and Mounting
Car Body and Rotating Bearing
Right Track Roller Frame
Left Track Roller Frame
Right Track Rollers and Guards
Left Track Rollers and Guards
Right Idlers and Carry Rollers
Left Idlers and Carry Rollers
Right Track Adjuster and Recoil Spring
Left Track Adjuster and Recoil Spring
Right Sprocket and Final Drive
Left Sprocket and Final Drive
Travel Motor Guards
Machine Bottom Guards
Battery Box
Light Brackets
Fuel Supply Lines
Fuel Tank Vent
Machine Main Frame
Cab Mounting
Tool Box and Cover
Swing Lock Mechanism
Swing Drive and Slew Gear
Boom Pins and Bores
Stick Pins and Bores
Bucket Mounting Pins
Bucket Tips and Adapters
Bucket Side Protectors
Bucket Wear Plates
Technical Services Division Inspection for Machine (TTE)

INSPECTION
MACHINE (WHEEL TYPE TRACTOR)
NEEDS ADJUSTMENT
TROUBLESHOOT
SATISFACTORY
NEEDS REPAIR

Front Fenders
Cab and Platform Steps
Hood(s) and Hand Rails
Battery Box and Cover
Rear Ladder or Steps
Front Bumper
Cab Mounting
Hitch Vertical Pins and Bores
Hitch Horizontal Pins and Bores
Hitch Steering Links
Steering Cylinder Pins and Bores
Gooseneck and Draft Arms
Head and Tail Light Brackets
Fuel Supply Lines
Fuel Tank Vent
Auger Hydraulic Tank
Tractor Main Frame
Front Suspension Cylinders (615)
Differential Mounting (613) (615)
Transmission Mounting (613)
Scraper Frame and Bowl Trunnions
Apron Frame and Plates
Apron Trunnions and Linkage
Scraper Floor and Rollers
Ejector and Linkage
Ejector Rollers and Guides
Elevator Chains and Flights
Elevator Frame and Rollers
Cutting Edges and End Bits
Elevator / Auger Speed Reducer
Auger Wear Edges
Water Tank and Frame
Water Spray Heads and Spray Bars
Water Cannon and Lines
Rear Fenders
Technical Services Divisions Inspection for Machine (WTT)

INSPECTION
MACHINE (MOTOR GRADER)
NEEDS ADJUSTMENT
TROUBLESHOOT
SATISFACTORY
NEEDS REPAIR
Engine Enclosure
Hood
Rear Steps and Grab Irons
Cab Steps and Grab Irons
Machine Rear Frame
Ripper Mounting and Braces
Ripper Frame and Tool Bar
Ripper Shanks and Tips
Articulation Hitch Pins and Bores
Machine Front Frame
Push Block
Drawbar and Drawbar Pivot
Circle Drive and Pinion
Circle Gear
Circle Shoes and Wear Slides
Moldboard and Wear Slides
Cutting Edges and End Plates
Blade Side Shift and Shift Lock
Swivel Hose and Moldboard Guards
Battery Boxes
Light Brackets
Fuel Supply Lines
Fuel Tank Vent
Cab Mounting
Front Axle Mounting and Pins
Left Steering Knuckle Assembly
Right Steering Knuckle Assembly
Left Front Wheel Hubs
Right Front Wheel Hubs
Tie Rods and Ends
Lean Wheel Linkage
Attachments
Technical Services Division Inspection for Machine (MGR)

INSPECTION
MACHINE (BACKHOE LOADER)
NEEDS ADJUSTMENT
TROUBLESHOOT
SATISFACTORY
NEEDS REPAIR
Engine Enclosure
Hood
Fenders
Loader Frame Mounting
Lift Cylinders and Mounting
Tilt Cylinder and Mounting
Tilt Lever(s)
Loader Bucket Mounting
Loader Bucket Cutting Edge
Loader Bucket Tips and Adapters
Bucket Liner and Wear Plates
Loader Bucket Base Edge
Loader Bucket Skid Plates
Loader Bucket Heal Plates
Bucket Side Plates and Corners
Bucket Leveler
Lift Kick Out
Battery Box
Light Brackets
Fuel Supply Lines
Fuel Tank Vent
Machine Main Frame
Cab Mounting
Front Axle Mounting and Pins
Left Stabilizer Pins and Bores
Right Stabilizer Pins and Bores
Swing Frame Pins and Bores
Boom Pins and Bores
Stick Pins and Bores
Backhoe Bucket Mounting Pins
Backhoe Bucket Tips and Adapters
Backhoe Bucket Side Protectors
Backhoe Bucket Wear Plates
Technical Services Division Inspection for Machine (BHL)

OPERATIONAL TESTS
ENGINE AND RADIATOR
NEEDS ADJUSTMENT
PRESSURE TESTS READING SPECIFICATION VARIANCE (+OR-) DIFFERENCE

SATISFACTORY
NEEDS REPAIR
Ambient Air Temp (deg F) 0

Engine Water Temp (deg F) 0
Radiator Temp Drop (deg F) 11 4 -11
Radiator Pressure Relief (psi) 0
Radiator Core Air Flow % plugged 5 5 -5
Engine Oil Pressure Low Idle (psi) 0
Engine Oil Pressure High Idle (psi) 0
Manifold Boost Pressure (in hg) 0
Fuel Pressure (psi) 0
Blow By Volume at Full Load (cft/hr) 0
Low Idle (rpm) 0
High Idle (rpm) 0
Engine Set Point (rpm) 0
ELECTRONIC ENGINES COMMENTS

Cylinder Cut Out Test
Cranking Actuation Pressure Test
Solenoid Click Test
Active Codes
Logged Codes
OPERATION TESTS COMMENTS

Excessive Injection Noise
Excessive Valve Noise
Knocking Noise
Excessive Turbo Noise
Engine Acceleration
Technical Services Division Operational Tests for Engine and Radiator (WTL)
OPERATIONAL TESTS
ENGINE AND RADIATOR (2 ENGINE SCRAPER)
NEEDS ADJUSTMENT

SATISFACTORY
NEEDS REPAIR
Ambient Air Temp (deg F) 0

Engine Water Temp (deg F) 0
Radiator Temp Drop (deg F) 11 4 -11
Radiator Pressure Relief (psi) 0
Radiator Core Air Flow % plugged 5 5 -5
Engine Oil Pressure Low Idle (psi) 0
Engine Oil Pressure High Idle (psi) 0
Manifold Boost Pressure (in hg) 0
Fuel Pressure (psi) 0
Blow By Volume at Full Load (cft/hr) 0
Low Idle (rpm) 0
High Idle (rpm) 0
Engine Set Point (rpm) 0
ELECTRONIC ENGINES COMMENTS

Cylinder Cut Out Test
Cranking Actuation Pressure Test
Solenoid Click Test
Active Codes
Logged Codes

Excessive Injection Noise
Excessive Valve Noise
Knocking Noise
Excessive Turbo Noise
Engine Acceleration
Technical Services Division Operational Tests for Engine and Radiator (SCR 2 ENG)
OPERATIONAL TESTS
POWER TRAIN (WHEEL TYPE LOADERS)
NEEDS ADJUSTMENT

SATISFACTORY
NEEDS REPAIR
Converter Stall Speed (rpm) 0

Converter Outlet Pressure (psi) 0
Transmission Pump Pressure (psi) 0
Speed Clutch (P1) Initial (psi) 0
Speed Clutch (P1) Low Idle (psi) 0
Speed Clutch (P1) High Idle (psi) 0
Direction Clutch (P2) Low Idle (psi) 0
Direction Clutch (P2) High Idle (psi) 0
Lubrication Pressure (psi) 0
Variable Torque (max lever) (psi) 0
Variable Torque (min lever) (psi) 0
Variable Torque (solenoid on) (psi) 0
Lock Up Pressure 0

Pressures Correct in All Gears
Noise In Transmission
Noise in Torque Converter
Noise in Differential(s)
Noise in Final Drives
Noise in Drive Lines
Shift Linkage Operation
Transmission Slipping
Technical Services Division Operational Tests for Power Train (WTL)

OPERATIONAL TESTS
POWER TRAIN (TRACK TYPE TRACTORS)
NEEDS ADJUSTMENT

SATISFACTORY
NEEDS REPAIR

Converter Inlet Pressure (psi) 0
Left Steering Clutch (applied) (psi) 0
Left Steering Clutch (released) (psi) 0
Right Steering Clutch (applied) (psi) 0
Right Steering Clutch (released) (psi) 0
Left Brake (applied) (psi) 0
Left Brake (released) (psi) 0
Right Brake (applied) (psi) 0
Right Brake (released) (psi) 0
Park Brake (applied) (psi) 0
Park Brake (released) (psi) 0

Noise in Transmission
Noise in Steering Clutches
Noise in Brakes
Noise in Bevel Gear
Pressure Correct in All Gears
Steering Linkage Operation
Brake Linkage Operation
Park Brake Linkage Operation
Steering Clutches Slipping
Brake Pull Through Test
Technical Services Division Operational Tests for Power Train (TTT)

OPERATIONAL TESTS
POWER TRAIN (HAUL TRUCKS)
NEEDS ADJUSTMENT

SATISFACTORY
NEEDS REPAIR
Electronic Controlled Transmission

Brake Release Pump Pressure (psi) 0
Converter Lock Up Pressure (psi) 0
Service Brake Pull Through (rpm) 1200 1200 max -1200
Emergency Brake Pull Through (rpm) 1200 1200 max -1200
Park Brake Release Pressure (psi) 0
Governor Controlled Transmission

Direct Drive (P1) 0
Converter Drive (P1) 0
Torque Converter Inlet (max cold) (psi) 0
Torque Converter Outlet (stall) (psi) 0
Governor Supply Pressure (psi) 0
Transmission Lubrication 0
Park Brake Supply Pressure (psi) 0
Service Brake Pull Through (rpm) 1200 1200 max -1200
Emergency Brake Pull Through (rpm) 1200 1200 max -1200
Park Brake Release Pressure (psi)

Noise in Transmission Pump
Noise in Differential
Noise in Right Final Drive
Noise in Left Final Drive
Transmission Shift Points
Traction Aid Operation Test
Park Brake Release (engine off test)
Technical Services Division Operational Tests for Power train (HTK)

OPERATIONAL TESTS
POWER TRAIN (WHEEL TYPE TRACTORS)
NEEDS ADJUSTMENT

SATISFACTORY
NEEDS REPAIR

Transmission Lube Pressure (psi) 0
Retarder Engine Speed (rpm) 0

Direct Drive (P1) 0

Noise in Retarder or Drive Coupling
Transmission Shift Points
Differential Lock Operation
Technical Services Division Operational Tests of Power Train (WTT)

OPERATIONAL TESTS
POWER TRAIN (2 ENGINE SCRAPERS)
NEEDS ADJUSTMENT

SATISFACTORY
NEEDS REPAIR

Transmission Lube Pressure (psi) 0

Direct Drive (P1) 0

Noise in Retarder
Technical Services Division Operational Tests for Power Train (SCR 2 ENG)
OPERATIONAL TESTS
POWER TRAIN (MOTOR GRADERS)
NEEDS ADJUSTMENT

SATISFACTORY
NEEDS REPAIR

Transmission Pilot Pressure 0
Counter Shaft Transmission

Transmission Pump Pressure 0
Valve Station A 0
Valve Station B 0
Valve Station C 0
Valve Station D 0
Valve Station E 0
Valve Station F 0
Valve Station G 0
Valve Station H 0
Transmission Lubrication Pressure 0

Noise in Right Tandem and Chains
Noise in Left Tandem and Chains
Noise in Right Brake(s)
Noise in Left Brake(s)
Differential Lock Engaging
Technical Services Division Operational Test for Power Train (MGR)

OPERATIONAL TESTS
POWER TRAIN (BACKHOE LOADERS)
NEEDS ADJUSTMENT
PRESSURE TESTS READING SPECIFICATION VARIANCE (+or-) DIFFERENCE

SATISFACTORY
NEEDS REPAIR

Speed Clutch (P1) Initial (psi) 0
0
0
0
0

Noise in Differential(s)
Noise in Drive Lines
Technical Services Division Operational Tests for Power Train (BHL)

OPERATIONAL TESTS
HYDRAULIC SYSTEMS (WHEEL TYPE LOADER)
NEEDS ADJUSTMENT

SATISFACTORY
NEEDS REPAIR
Main Relief Pressure (psi) 0

Pilot System Relief Pressure (psi) 0
Rod End Line Relief Pressure (psi) 0
Head End Line Relief Pressure (psi) 0
Cycle Time Loader Lift (sec) 0
Cycle Time Bucket Dump (sec) 0
Cycle Time Steering (sec) 0
Lift Cylinder Drift (in) 0
Tilt Cylinder Drift (in) 0
Auxiliary Circuit Pressure (psi) 0
Steering Relief Pressure (psi) 0
Hydraulic Fan (rpm) 0
Brake Accumulator Cut Out Press (psi) 0
Brake Accumulator Cut In Press (psi) 0
Brake Accumulator Charge Press (psi) 0

Noise in Pump Drive
Noise in Main Pump
Noise in Steering Pump
Noise in Pilot Pump
Noise in Control Valves
Noise in Pilot Valves
Noise in Steering Valves
Noise in Brake Valves
ELECTRONIC HYD CONTROLS COMMENTS

Logged Codes
Active Codes
Bucket Leveler
Lift Kick Out
Return to Dig Feature
Finger Tip Controls Operation
Technical Services Division Operational Tests for Hydraulic Systems (WTL)

OPERATIONAL TESTS
HYDRAULIC SYSTEMS (TRACK TYPE TRACTOR)
NEEDS ADJUSTMENT

SATISFACTORY
NEEDS REPAIR

Dozer Tilt Relief Pressure (psi) 0
Cycle Time Dozer Lift (sec) 0
Cycle Time Dozer Tilt (sec) 0
Cycle Time Ripper Lift (sec) 0
Cycle Time Ripper Tilt (sec) 0
Dozer Lift Cylinder Drift (in) 0
Dozer Tilt Cylinder Drift (in) 0
Ripper Lift Cylinder Drift (in) 0
Ripper Tilt Cylinder Drift (in) 0
Margin Pressure (diff steer) (psi) 0
Differential Pressure (diff steer) (psi) 0
Hydraulic Fan Speed (rpm) 0

Noise in Pump Drive
Noise in Main Pump
Noise in Diff Steering Pump
Noise in Diff Steering Valves
Noise in Diff Steering Motor
Noise in Dozer Control Valves
Noise in Tilt Control Valves
Noise in Hydraulic Fan Pump
Noise in Hydraulic Fan Motor
Technical Services Division Operational Tests for Hydraulic Systems (TTT)

OPERATIONAL TESTS
HYDRAULIC SYSTEMS (HAUL TRUCKS)
NEEDS ADJUSTMENT

SATISFACTORY
NEEDS REPAIR
Hoist Pump Relief Pressure (psi) 0

Steering Pump Relief Pressure (psi) 0
Cycle Time Dump Body Lift (sec) 0
Lift Cylinder Drift (in) 0
Auxiliary Circuit Pressure (psi) 0

Noise in Pump Drive
Noise in Hoist Pump
Noise in Brake Release Pump
Noise in Hoist Control Valves
Noise in HMU
Hoist Control Linkage
ELECTRONIC HYD CONTROLS

Logged Codes
Active Codes
Body Up Indicator
Finger Tip Controls Operation
Technical Services Division Operational Tests for Hydraulic Systems (HTK)

OPERATIONAL TESTS
HYDRAULIC SYSTEMS (TRACK TYPE EXCAVATOR)
NEEDS ADJUSTMENT

SATISFACTORY
NEEDS REPAIR
Main System Relief Pressure (psi) 0

Pilot System Relief Pressure (psi) 0
Swing System Relief Pressure (psi) 0
Cross Over Relief Pressure (psi) 0
Cycle Time Boom Lift (sec) 0
Cycle Time Stick Out (sec) 0
Cycle Time Bucket Curl (sec) 0
Cycle Time Swing Circuit (sec) 0
Cycle Time Left Track Rotation (sec) 0
Cycle Time Right Track Rotation (sec) 0
Boom Cylinder Drift (in) 0
Stick Cylinder Drift (in) 0
Bucket Cylinder Drift (in) 0

Noise in Main Pump(s)
Noise in Swing Pump
Noise in Implement Control Valves
Noise in Swing Control Valves
Noise in Travel Control Valves
Noise in Swing Motor
Noise in Right Travel Motor and Final
Noise in Left Travel Motor and Final
Technical Services Division Operational Tests for Hydraulic System (TTE)

OPERATIONAL TESTS
HYDRAULIC SYSTEMS (WHEEL TYPE TRACTORS)
NEEDS ADJUSTMENT

SATISFACTORY
NEEDS REPAIR

Pilot System Pressure (psi) 0
Elevator / Auger Pump Pressure (psi) 0
Cushion Ride Cut Out Pressure (psi) 0
Cushion Ride Cut In Pressure (psi) 0
Accumulator Precharge (pri) (psi) 0
Accumulator Precharge (sec) (psi) 0
Cycle Time Bowl Lift (sec) 0
Cycle Time Apron Lift (sec) 0
Cycle Time Ejector and Floor (sec) 0
Cycle Time Steering 0
Bowl Lift Cylinder Drift (in) 0
Apron Cylinder Drift (in) 0
Load Cylinder Drift (in) 0

Noise in Main Pump
Noise in Cushion Ride Pump
Noise in Elevator / Auger Pump
Noise in Elevator / Auger Motor
Noise in Control Valves
Noise in Pilot Valves
Noise in Cushion Ride Valves
Cushion Ride Operation
Elevator Two Speed Operation
Elevator Reverse Operation
Technical Services Divison Operational Tests for Hydraulic Systems (WTT)

OPERATIONAL TESTS
HYDRAULIC SYSTEMS (MOTOR GRADERS)
NEEDS ADJUSTMENT
PRESSURE TESTS READING SPECIFICATION VARIANCE (+or-) DIFFERENCE

SATISFACTORY
NEEDS REPAIR

Margin Pressure (psi) 0
Low Stand By Pressure (psi) 0
Steering Reducing Valve Pressure (psi) 0
Cycle Time Wheel Lean Lift (sec) 0
Cycle Time Articulation (sec) 0
Cycle Time Blade Side Shift (sec) 0
Cycle Time Blade Center Shift (sec) 0
Cycle Time Left Blade Lift (sec) 0
Cycle Time Right Blade Lift (sec) 0
Cycle Time Blade Tip (sec) 0
Cycle Time Circle Rotation (sec) 0
Cycle Time Ripper Lift (sec) 0
Lean Wheel Cylinder Drift (in) 0
Right Blade Lift Cylinder Drift (in)
Left Blade Lift Cylinder Drift (in)
Blade Tip Cylinder(s) Drift (in)
Ripper Lift Cylinder Drift (in)

Noise in Main Pump
Noise in Implement Control Valves
Noise in Combination Valve
Noise in Steering System
Noise in Circle Drive Motor
Technical Services Division Operational Tests of Hydraulic Systems (MGR)

OPERATIONAL TESTS
HYDRAULIC SYSTEMS (BACKHOE LOADER)
NEEDS ADJUSTMENT

SATISFACTORY
NEEDS REPAIR

Margin Pressure (psi) 0
Low Stand By Pressure (psi) 0
Cycle Time Loader Lift (sec) 0
Cycle Time Bucket Dump (sec) 0
Loader Lift Cylinder Drift (in) 0
Loader Tilt Cylinder Drift (in) 0
Boom Cylinder Drift (in) 0
Stick Cylinder Drift (in) 0
Bucket Cylinder Drift (in) 0
Right Stabilizer Drift (in) 0
Left Stabilizer Drift (in)
Cycle Time Swing Circuit (sec)
Cycle Time Boom Cylinder (sec)
Cycle Time Stick Cylinder (sec)
Cycle Time Bucket Cylinder(sec)
Cycle Time RT Stabilizer Cylinder (sec)
Cycle Time LT Stabilizer Cylinder (sec)

Noise in Main Pump
Noise in Pilot Pump
Noise in Loader Control Valves
Noise in Backhoe Control Valves
Technical Services Division Operational Tests for Hydraulic Systems (BHL)

Inspection Summary
Scope of Repair
Description of Repair Description of Recommended Parts

Priority
Hours
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
Priorities
(1) Safety (2) Recommended (3) Suggested (4) Cosmetic
Technical Services Division Inspection Summary from Scope of Repair

Photographs
Technical Services Division Photographs

Ta2 Inspection Master

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Ta2 Inspection Master

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Technical Analysis Workbook

Master File Main Menu

Fluid Analysis History

Fluid Analysis History

Fluid Analysis History

Fluid Analysis History

Fluid Analysis History

Fluid Analysis History

Fluid Analysis History

Fluid Analysis History

Transmission Oil Leaks

Technical Services Division Visual Inspection for Power Train (WTL)

Transmission Oil Leaks

Technical Services Division Visual Inspection for Power Train (TTT)

Transmission Oil Leaks

Technical Services Division Visual Inspection for Power Train (HTK)

Transmission Oil Leaks

Technical Services Division Visual inspection for Power Train (WTT)

Transmission Oil Leaks

Transmission Oil Leaks

Technical Services Division Visual Inspection for Power Train (MGR)

Transmission Oil Leaks

Technical Services Division Visual Inspection for Power Train (BHL)

Main Hydraulic Pump

Technical Services Division Visual Inspection for Hydraulic System (WTL)

Technical Services Division Visual Inspection for Hydraulic System (TTT)

Technical Services Division Visual Inspection for Hydraulic System (HTK)

Electronic Hydraulic Controls

Technical Services Division Visual Inspection for Hydraulic System (TTE)

Technical Services Division Visual Inspection for Hydraulic System (WTT)

Hydraulic Pump and Mounts

Technical Services Division Visual Inspection for Hydraulic System (MGR)

Hydraulic Pump and Mounts

Technical Services Division Visual Inspection for Hydraulic System (BHL)

Air Conditioner Compressor

Technical Services Division Inspection for Operation Station (WTL)

Technical Services Division Inspection for Electrical System

Technical Services Division Inspection for Electrical System (SCR 2 ENG)

Air Compressor and Lines

Technical Services Division Inspection for Machine (WTL)

Technical Services Division Inspection for Machine (TTT)

Radiator Guard and Grill

Technical Services Division Inspection for Machine (HTK)

Engine Enclosure and Doors

Technical Services Division Inspection for Machine (TTE)

Radiator Guard and Grill

Technical Services Divisions Inspection for Machine (WTT)

Technical Services Division Inspection for Machine (MGR)

Technical Services Division Inspection for Machine (BHL)

PRESSURE TESTS READING SPECIFICATION VARIANCE (+OR-) DIFFERENCE

Ambient Air Temp (deg F) 0

ELECTRONIC ENGINES COMMENTS

OPERATION TESTS COMMENTS

PRESSURE TESTS READING SPECIFICATION VARIANCE (+OR-) DIFFERENCE

Ambient Air Temp (deg F) 0

ELECTRONIC ENGINES COMMENTS

OPERATION TESTS COMMENTS

PRESSURE TESTS READING SPECIFICATION VARIANCE (+OR-) DIFFERENCE

Converter Stall Speed (rpm) 0

OPERATION TESTS COMMENTS

Technical Services Division Operational Tests for Power Train (WTL)

PRESSURE TESTS READING SPECIFICATION VARIANCE (+OR-) DIFFERENCE