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uilt on trust and reliability,

compromise that reputation’ PRODUC


& SERV
SHORING • DESIG

PRODUCTS
OFFICE
House
t Road
Makerfield
& SERVICES
SHORING • DESIGN • SAFETY
gan
8DE
2 402700
2 402701

Excavation Support Solutions


The UK’s No.1 for the
manufacture & supply of
support equipment for h

SHORING • DESIGN • SAFETY • TRAINING


www.mgf.ltd.uk www.mgf.ltd.uk

The UK’s No.1 for the design,


COMPANY OVERVIEW

Since formation in 1981, MGF has maintained a dedicated focus on its core business, the design, manufacture
and supply for hire and/or sale of Excavation Support Equipment (Shoring). This strategy is supported by a
consistent programme of substantial investment across all aspects of the business. Supplementary products,
facilities and specialist capability have been introduced and developed over many years to create a unique
service offering and confirm MGF’s position as a market leader in the UK.

Hire Centres
A network of strategically positioned hire centres ensures that we deliver
efficient coverage across the UK whilst achieving and maintaining the local
focus and knowledge required to satisfy regional variations and individual
customer requirements.

Transport Fleet
We own and operate a large fleet of modern commercial vehicles to fulfil the
site delivery and collection requirements of customers and to manage the
balance of stock across our entire network of regional hire centres. Trained
and experienced drivers complete this major investment to maintain the
highest levels of logistical control and service performance.

Equipment Sales
A dedicated Capital Sales team are assigned to manage direct sales of
equipment across the UK and for export Worldwide. Both new and fully
refurbished ex-rental items are available from our extensive stock of core
products, including: steel trench sheets, sheet piles, structural steel section
and other associated and supplementary items.

Facilities
All of our hire centres are equipped to a high standard with the facilities and
modern machinery required to operate independently. Materials handling
equipment, high pressure cleaning, hydraulic test rigs, service and repair
workshops and full specification paint shops are featured throughout.

Design & Engineering Services


To support our regional hire centres we offer a complimentary and fully
integrated Design and Engineering Service. A powerful combination of highly
qualified and experienced Civil, Structural and Mechanical engineers combine
to form an impressive team delivering first class technical support to our
customers throughout the UK. Additional capabilities include ‘Form C’ and AIP
design and check service, risk assessments, product installation guides and
comprehensive Technical Files.

All our design services are carried out in accordance with stringent quality
procedures to ISO 9001: 2008 and all of our project specific designs are
produced and checked in accordance with the latest design and safety
standards and conform to the CDM 2007 Regulations.

1
IT & Systems
MGF ExtraNET enables us to offer live online account management to all
of our customers. Live Hire, costs to date, projected costs, delivery and
collection history are among many detailed and valuable standard reports
available to ensure consistent and accurate administration and cost
management. Additional and bespoke reports are available on request and
can de developed and managed by our own team of IT specialists.

Manufacture – Fleet Products


Since 1981 MGF have remained dedicated to designing, testing and manufacturing a
successful and proven range of shoring products for use in the most demanding of
site conditions.

This unique capability provides an unrivalled knowledge of the products and how
they perform. Combined with a rigorous programme of assessment and research,
MGF can quickly adapt and respond to guarantee quality, durability and availability
of stock to meet industry demands. Our manufacturing and testing facility employs
fully approved welders working to strict quality procedures to ensure these high
standards are consistently maintained.

Major Projects, Bespoke & Hybrid Solutions


Major Projects is a specialist division of MGF Design Services. This team focus
on larger, challenging and complex applications which demand earlier design
involvement with significant engineering input and support throughout the
scheme. MGF are committed to work in partnership with clients, consultants, main
contractors and specialist sub-contractors to ensure the most practical, efficient
and effective solution appropriate for such high value developments. Combined with
our unique ability to deliver the entire package of design, manufacture and supply to
the highest standards ensures unrivalled capability and the optimum solution for the
project.

Resources
Each Hire Centre has its own team of dedicated and trained professionals to deliver
exceptional sales, service and customer support throughout the regions. These
teams follow a defined and proven structure to include Hire Centre Managers,
Technical Sales Reps, Hire Desk Controllers, Administrators, Foreman, Stock
Controllers, Hydraulic Technicians, Welder Fabricators, Fork Lift Operators and HGV
Drivers.

Training Advice and Tool Box Talks


As a leading specialist, MGF have a long standing affiliation with CPA Shoring
Technology Interest Group (STIG). We can deliver appropriate training to meet
the increasing demands of the industry. Shoring Awareness and Product Training
modules can be tailored and delivered to meet individual customer requirements or
adapted for inclusion in a customer’s own training programme.

This unique blend of in-house capability and resources is combined with a relentless customer focus to position
MGF as the most comprehensive specialist in our market and offer a genuine ‘One Stop’ service.

‘Our name is built on Quality, Reliability and Trust and we’ll never compromise this hard earned reputation’

2
Product CONTENTS

Products Page

Box Systems 4
Trench Boxes 5
Manhole Boxes 6
Drag Boxes 7

Hydraulic Bracing Systems 8


Hydraulic Walers 9
Manhole Brace 10
Titan Brace Frames 11

Modular Hydraulic Bracing Systems 12


203 Series Brace 13
254 Series Brace 13
406 Series Brace 14

Modular Strut Systems 15


200 Series Struts 16
300 Series Struts 16
400 Series Struts 17
1000 Series Struts 17

Trench Sheets, Sheet Piles, Guide Frames 18


Steel Trench Sheets 19
Steel Sheet Piles 20
Sheet / Pile Guide Frames 21

King Posts & Panels 22

Pipe & Culvert Pullers 22

Manhole Shutters & Ring Lifting Pins 23

Tools and Ancillaries 24

Safety Products - Working at Height 27

Safety Products - Confined Space Entry 28

Pipe Stoppers 30

3 TAKE IT AS RED!
BOX SYSTEMS
MGF offer an extensive range of Box Systems (Trench Lining Panels) to suit the wide variety of industry applications.
Ranging from our ‘Micro’ units, designed specifically for use with excavators limited to 1000kg SWL, right through to
‘Titan’ units for larger and deeper schemes demanding big machinery.

All MGF boxes have been designed and continuously developed over many years to deliver maximum production
combined with optimum safety. These key features are made possible by incorporating user friendly yet durable
components and all our Box systems feature MGF’s pioneering telescopic strut assemblies which can be quickly
assembled and adjusted to meet required dimensions.

Site safety and production rates are further enhanced with our innovative range of ancillary and safety products
which are available to suit the entire range.

Product Links Page


Chains 25
Davitsafe 27
Edgesafe 27
Laddersafe 27
Safety Products 27
Pipe Stoppers 30

www.mgf.ltd.uk 4
TRENCH BOXES

MGF Trench Boxes have been developed extensively over many years to incorporate practical,
user friendly components that deliver a highly productive solution for supporting ‘two-sided’
trench applications.
L int

• All Trench Boxes are designed and


manufactured by MGF to achieve the
strength and durability required to meet
the demands of the industry

• Telescopic struts feature robust pin and


clip connections to ensure speed of assembly
and adjustment plus proven durability to
minimise service requirements and reduce
risk of damage

• Base panels incorporate a profiled cutting


edge to improve ‘Push & Dig’ installation
method

• Suitable for trench widths ranging from


approx 600 to 3600mm

• Top Extension Units can be connected using


simple pin connectors to enable increased
trench depths where required

• Temporary Works Designs available on


request and are tailored to customer’s
preferences and to site conditions

• Compatible with MGF Safety Products L


(See Page 27)

LxH W int (mm) T C L int Weight SWL †


Description Code
(mm) Min Max** (mm) (mm) (mm) (kg)* (kN/m2)

LW Mini Base 4.125 3000 x 2010 605 3625 60 905 2715 970 45
Mini Base 4.120 3000 x 2010 605 3625 60 905 2715 1270 45
Mini Top 4.140 3000 x 1100 605 3625 60 ~ 2715 690 45
Std Base 4.160 3530 x 2460 605 3625 100 1225 3245 2040 50
Std Top 4.180 3530 x 1625 605 3625 100 ~ 3245 1420 50
Titan Base 4.190 3530 x 3910 605 3700 110 2360 3075 4770 50
Titan Top 4.180 3530 x 1625 605 3625 100 ~ 3245 1420 50

* Weights quoted are inclusive of minimum strut assemblies. † SWL figures are maximum for the system. ** Increased widths can be achieved with approval from MGF Design Services.

5 MGF Design Services: 01942 402706


manHOLE BOXES

MGF Manhole Boxes combine the key qualities of our trench box range with additional
features to accommodate adjoining service trenches for typical manhole, chamber and other
uniform four-sided excavations.
L int
• All Manhole Boxes are designed and manufactured
by MGF to achieve the strength and durability
required to meet the demands of the industry

• Integrated return/end panels for improved ground T


support

• Telescopic struts feature robust pin and clip


connections to ensure speed of assembly and
adjustment plus proven durability to minimise
service requirements and reduce risk of
damage PR

• Base panels incorporate a profiled cutting edge to


improve ‘Push and Dig’ installation method

• Suitable for excavations ranging from approx


1600 to 4400mm
H
• Top Extension Units can be connected using simple
pin connectors to enable increased depths where
required C

• Temporary Works designs available on request and


are tailored to customer’s preferences and to site
conditions L

• Compatible with MGF Safety Products


(See Page 27)

LxH PR W int (mm) T C L int Min. Weight SWL †


Description Code
(mm) (mm) Min Max** (mm) (mm) (mm) (kg)* (kN/m2)

LW Micro Base 4.203 2000 x 1780 550 1605 1880 60 810 1750 860 45
Micro Base 4.201 2000 x 1780 550 1605 1880 60 810 1750 1075 45
Micro Top 4.202 2000 x 1100 550 1605 1880 60 ~ 1750 730 45
Mini Base 4.210 2500 x 2020 670 1845 2380 60 923 2250 1470 45
Mini Top 4.220 2500 x 1100 670 1845 2380 60 ~ 2250 880 45
Midi Base 4.230 3000 x 2020 670 1845 2880 60 925 2750 1635 45
Midi Top 4.240 3000 x 1100 670 1845 2880 60 ~ 2750 970 45
Std Base 4.250 3500 x 2560 910 2330 3300 100 1315 3250 2780 45
Std Top 4.260 3500 x 1625 910 2330 3300 100 ~ 3250 1980 45
Titan Base 4.270 4400 x 2560 1310 3130 4200 100 1300 4150 3695 45
Titan Top 4.280 4400 x 1625 1310 3130 4200 100 ~ 4150 2495 45
* Weights quoted are inclusive of minimum strut assemblies. † SWL figures are maximum for the system. ** Increased widths can be achieved with approval from MGF Design Services

www.mgf.ltd.uk 6
drag boxes

Drag boxes offer the most productive option in two-sided trench applications where ground
conditions are stable and self supporting and the unit is used as a shield to protect operatives
within the trench/excavation.

• All Drag Boxes are designed and L int


manufactured by MGF and feature
reinforced panels for maximum
durability

• Side panels feature profiled


cutting edges to aid accuracy and T H
movement through the trench

• Telescopic struts feature robust


C
pin and clip connections to
ensure speed of assembly and
adjustment plus proven durability
to reduce the risk of damage

• Suitable for trench widths ranging


from approx 600 - 3000mm

• Installation and user guides are


available on request

• Compatible with MGF Safety L


Products (see Page 27)

Description Code W int (mm) T C L int Weight


L x H (mm) Min Max** (mm) (mm) (mm) (kg)*

3220 x 1460 4.701 600 3000 60 790 2590 1000


4000 x 2060 4.702 600 3000 60 1150 2970 2030
5100 x 1825 4.703 600 3000 100 1070 4220 2610
5100 x 2425 4.704 600 3000 100 1370 4220 3185
5100 x 3260 4.705 600 3000 100 2260 4220 4680
7500 x 2050 4.706 600 3000 100 1495 6620 5070
7500 x 2460 4.707 600 3000 100 1500 6620 5690

* Weights quoted are inclusive of minimum strut assemblies ** Increased widths can be achieved with approval from MGF Design Services.

7 Installation Guides available via www.mgf.ltd.uk


Hydraulic Bracing Systems

Hydraulic bracing systems are designed to operate in conjunction with trench sheets or sheet piles. These
systems satisfy the many permutations for two sided trench and four sided manhole, chamber or small
cofferdam type excavations that are typically encountered in groundwork, utility and other general industry
applications.

Simple Pin and Clip connections enable rapid assembly and installation and precise adjustment of
dimensions can be achieved via integral hydraulic rams.

Site safety is assured by utilising our range of compatible safety products and ancillary tools.

Product Links Page


Chains 25
Hyd. Inst. Kits 26
Safety Products 27
Davitsafe 27
Edgesafe 27
Laddersafe 27
Pipe Stoppers 30

TAKE IT AS RED! 8
Hydraulic Walers

A productive and flexible solution for two sided trench support applications where varied
ground conditions and service crossings must be managed and maintained. Ideally suited for
use in roads and carriageways in conjunction with trench sheets or sheet piles to minimise
ground loss and reduce reinstatement costs.

• Steel and Aluminium Rails in lengths from 2 to 5m available


to suit varied handling and SWL requirements

• A choice of hydraulic struts come with a range of


extensions to allow accurate adjustment in trench widths up
to 3800mm

• Hydraulic lock-off valves for maximum control and safety

• Versatile modular format delivers ease and speed


of assembly, installation and removal

• Mechanical strut options available on request to


satisfy greater load requirements

• Temporary Works Designs are recommended and are


available on request to meet specific site conditions
Steel Walers (Standard) W ext
SWL = 12.5 - 40 kN/m (mm)
• Compatible with MGF Safety products
(See page 27) C Max
Desc. Code L (mm) D (mm) (mm) Min Max Weight kg*

Std 2000 1.120 2000 85 1510 565 3800 70


Std 2500 1.125 2500 85 2010 565 3800 88
Std 3000 1.130 3000 85 2510 565 3800 97
Std 3500 1.135 3500 95 3010 565 3800 112
Std 4000 1.140 4000 95 3510 565 3800 129
Std 5000 1.250 5000 115 4460 565 3800 180

Steel Walers (Heavy)


SWL = 20 - 40 kN/m
Waler Struts - Hydraulic
HD 3000 1.330 3000 110 2510 565 3800 100
L (mm) HD 4000 1.340 4000 110 3510 565 3800 135
Weight HD 5000 1.350 5000 110 4510 565 3800 168
Type Code Min Max SWL (kN) †
(kg)*
A 1.455 550 900 13 80 Aluminium Walers
C 1.480 800 1400 18 80 SWL = 12.5 - 40 kN/m
Extn Min Max Weight Std 2000 1.020 2000 100 1510 565 3800 24
1 1.525 250 N/A 7 Std 2500 1.025 2500 100 1910 565 3800 30
2 1.550 500 N/A 9 Std 3000 1.030 3000 100 2410 565 3800 36
3 1.510 1000 N/A 12 Std 4000 1.040 4000 100 3310 565 3800 47
*Weights quoted are for individual components. † SWL figures are maximum for the system.

9 MGF Design Services: 01942 402704


Manhole Brace

A range of telescopic legs with integral hydraulic rams offering a quick and efficient solution to
suit 4 sided manhole excavations, thrust and reception pits and various small shaft excavations
requiring support with trench sheets or sheet piles.

• Designed and manufactured by MGF

• Simple pin connections for speed and ease


of assembly, installation and extraction

• Hydraulic lock-off valves for maximum


control & safety

• Various sizes can be combined to meet a


range of rectangular excavations from
approx 1.7 to 6.0m

• Integral hydraulic rams for quick and
precise adjustments of dimensions plus
system pre-load when required

• Double-acting hydraulics can be pumped


both in and out for improved operation

• Temporary Works Designs are


recommended and are available on request
to meet specific site conditions

• Compatible with MGF Safety products


(See page 27)

Section

Type L (mm) Weight /Leg SWL (kN/m) ✝ Section


Code Hyd
Min Max kg Max Min (mm)
A 7.201 1.730 2.615 120 66 30 SA 120
AB 7.207 1.945 3.140 200 100 50 DA 150
B 7.202 2.190 3.700 170 43 15 SA 120
BC 7.204 2.973 4.170 310 67 45 SA & DA 200
CD 7.205 3.570 4.770 340 56 34 SA & DA 200
D 7.206 4.860 6.030 500 41 26 SA & DA 200

SA - Single Acting. DA - Double Acting. ✝ SWL figures are maximum for the system

Installation Guides available via www.mgf.ltd.uk 10


Titan Brace

The ‘Titan Brace’ combines both Hydraulic and Mechanical adjustment into each telescopic leg
assembly to deliver a robust yet simple and quick solution for uniform rectangular applications.
Particularly suited to the installation of fuel tanks, interceptors etc.

• Designed and manufactured by MGF

• Single composite legs featuring simple


pin connections for speed and ease of
assembly, installation and extraction

• Hydraulic lock-off valves for maximum


control & safety

• Integral hydraulic rams for quick and


precise adjustment of dimensions plus
system pre-load when required

• Double-acting hydraulics can be pumped


both in and out for improved operation

• Temporary Works Designs are


recommended and are available on
request to meet specific site conditions

• Compatible with MGF 254 series brace


to satisfy a wide range of configurations

• Compatible with MGF Safety products


(See page 27)

Description Code Length (mm) Adjustment (mm) SWL (kN/m)† Weight (kg) Section
Min Max Mech Hyd (mm)
Titan 8.300 12500 20800 7000 1000 54 5025 400

† SWL figures are maximum for the system

11 Technical Files available via www.mgf.ltd.uk


Modular Hydraulic Bracing Systems

For larger excavations demanding increased clear openings MGF offer a range of Heavy Duty Hydraulic
Bracing Systems. Each leg features a hydraulic pack with an integral double-acting hydraulic ram.
Modular extensions are then selected and connected using robust pin and bolt joints to meet the required
configuration. The hydraulic pack is operated using a pump unit for fine adjustment of the
frame dimensions and also to provide system pre-load where appropriate.

When necessary these systems can be used in conjunction with Cross Struts and/or Knee Braces
(Hydraulic or Mechanical) to satisfy increased load parameters and complex design requirements.

Product Links Page


Chains 25
Hyd. Inst. Kits 26
Davitsafe 27
Edgesafe 27
Laddersafe 27
Safety Products 27
Pipe Stoppers 30

Hydraulic
HydraulicPack
Pack

Extension
Extension Connection Detail

TAKE IT AS RED! 12
203 & 254 Series Brace

An extremely flexible range of strong and durable Modular Hydraulic Brace Frames that can be
configured to satisfy multi sided excavations in conjunction with trench sheets or sheet piles for
perimeter support. Typical applications include fuel tanks, interceptors, storm water tanks, CSO
chambers etc.
• Designed and manufactured by MGF

• Powerful and adjustable hydraulic packs from 15 to 30 tonne to meet


required dimension and deliver system pre-load where appropriate

• Hydraulic lock-off valves for maximum control and safety

• Modular system with a range of dedicated


extension sections to deliver clear frame
dimensions from approx 2 to 12m (Increased
dimensions can be achieved by introducing
cross struts and/or knee braces)

• Simple pinned connections for speed and ease of


assembly, installation and extraction

• Double-acting hydraulics can be pumped both


in and out for improved operation

• Can be adapted to create octagonal frame configurations

• Temporary Works Designs are recommended and are available on request to


meet specific site conditions

• Compatible with MGF Safety Products (see page 27)

Section

Description Code L (mm) Section SWL † Weight


Min Max (mm)

203 Series (Std)


Hydraulic Pack (15t) 8.100 1920 2920 200 SHS 150kN 352kg
203 Series Extn 8.1xx 600 5000 203 UC 238kNm 100kg/m*
254 Series (HD)
Hydraulic Pack (15t) 8.200 2200 3200 250 SHS 150kN 508kg
Hydraulic Pack (30t) 8.202 2200 3200 250 SHS 300kN 620kg
254 Series Extn 8.2xx 600 10000 254 UC 368kNm 130kg/m*

* Approx weight. † SWL figures are maximum for the system

13 MGF Design Services: 01942 402704


406 Series Brace

Currently our biggest and strongest Modular Hydraulic Brace System. Designed to satisfy
Heavy Duty and Major Project applications with typically larger excavation dimensions and
significantly increased frame loads. Improved working room and access is achieved by the 406
systems impressive clear span capability.

• Designed and manufactured by MGF

• Powerful and adjustable 125 tonne hydraulic packs to


meet required dimension and deliver system
pre-load where appropriate

• Hydraulic lock-off valves for maximum


control and safety

• Modular system with a range of dedicated


extension sections to deliver clear frame
dimensions up to approx 20m (Increased
dimensions can be achieved by introducing
cross struts and/or knee braces)

• Simple pinned connections for speed and ease of


assembly, installation and extraction

• Double-acting hydraulics can be pumped both in and out for


improved operation

• Can be adapted to create octagonal frame configurations

• Temporary Works Designs are recommended and are available on request to


meet specific site conditions

• Compatible with MGF Safety products (See page 27)

Section

Description Code L (mm) Section SWL † Weight


Min Max (mm)
406 Series (Super)
Hydraulic Pack (125t) 8.399 2500 3300 400 SHS 1250kN 1510kg
406 Series Extn 8.4xx 500 10000 406 UC 2000 kNm 390kg/m*

* Approx weight per metre . † SWL figures are maximum for the systems

See our Major Projects Brochure for further details 14


Modular STRUT SYSTEMS

A varied and highly flexible range of Modular Bracing Struts that can be adapted to satisfy many
applications. A variety of standard adaptors, connection details and articulating joints allow rapid
assembly and installation of Cross Strut, Knee Brace and Raking Strut configurations.
Can also be used effectively in conjunction with our standard Brace Systems or as a dedicated
solution for supporting piled walls in basement type excavations and retaining wall projects.

Product Links Page


Chains 25
Hyd. Inst. Kits 26
Davitsafe 27
Edgesafe 27
Laddersafe 27
Safety Products 27
Pipe Stoppers 30

15 www.mgf.ltd.uk
200 & 300 Series STRUTS

Maintaining the key features of MGF modular systems to deliver fast, flexible and highly
efficient propping solutions ideally suited for small to medium infrastructure projects, retail and
commercial developments, residential basements, retaining walls etc.

• Designed and manufactured by MGF

• Powerful hydraulic struts up to 54 tonne capacity


allow controlled adjustment to meet required
dimensions and deliver system pre-load when
required.

• Hydraulic lock-off valves for maximum control


and safety

• Modular system with a range of dedicated


extension sections can achieve strut lengths to a
maximum of 25m

• Mechanical Options available up to


54 tonne capacity

• Compatible with MGF brace frames to deliver a


Heavy Duty Trench Waler system for demanding
utility applications

• Bespoke details can be designed and


manufactured to satisfy more complex applications

• Temporary Works Designs are recommended


and are available on request to meet specific site 54t Swivel End Cleat
conditions

Section

Description Code L (mm) Section SWL † Weight


Min Max (mm) (kN)
Hyd Strut 54t 9.016 1150 1750 250 SHS 540 275kg
Mech Strut 54t 9.015 1100 1800 ~ 540 147kg
200 Series Extn 9.2xx 500 10000 200 SHS 540 70kg/m*
300 Series Extn 9.0xx 500 5000 300 SHS 540 140kg/m*

† SWL figures are maximum for the system.* Approximate weight per metre

Technical Files available via www.mgf.ltd.uk 16


400 & 1000 Series STRUTS

MGF’s largest and strongest modular strut systems are designed for major project applications
typically demanding increased working spans combined with high load values.
Delivering significant cost saving and improved production rates versus traditional fixed frame
options, these highly flexible systems offer the optimum solution for the majority of large
commercial basements, retaining walls and associated infrastructure schemes.

• Designed and manufactured by MGF

• Powerful hydraulic struts from 125 to 250 tonne capacity allow


controlled adjustment to meet required dimensions and deliver
system pre-load when required

• Hydraulic lock-off valves for maximum control and safety

• Modular system with a range of dedicated extension sections


can achieve strut lengths to a maximum unsupported
length of 45m

• Mechanical Options available up to 125 tonne capacity

• Bespoke details can be designed and manufactured to satisfy more


complex applications

• Temporary Works Designs are recommended and are available on


request to meet specific site conditions 250t Swivel Raking Prop Swivel

Section

Description Code L (mm) Section SWL † Weight*


Min Max (mm) (kN)

400 Series
Hyd Strut 125t 8.400 1455 2255 400 SHS 1250 1071kg
Hyd Strut 250t 8.500 1625 2425 450 SHS 2500 1716kg
Mech Strut 125t 9.701 795 1170 - 1250 330kg
400 Series Extn 9.7xx 500 10000 400 SHS 2500 200 - 300kg/m*
1000 Series
Hyd Strut 250t 8.600 1585 2385 450 SHS 2500 1990kg
1000 Series Extn 9.8xx 5000 10000 1067 CHS 2500 370 - 400kg/m*

* Approximate weight per metre. † SWL figures are maximum for the system

17 See our Major Projects Brochure for further details


Trench Sheets, Sheet Piles & Guide Frames
MGF stock thousands of tonnes of Trench Sheets and Sheet Piles which are available from all
depots for Hire, Sale or on Buy-Back terms.

New or Ex-Hire options can be offered in a varied range of both overlap and interlock profiles to guarantee
that MGF can satisfy the requirements for most applications and varied ground conditions.

For applications that demand greater accuracy and integrity of sheet/pile installation we also offer a number
of dedicated guide frames. With increased control of ground movement these options will typically improve
production rates and reduce potential reinstatement costs.

Product Links Page


Chains 25
Quick-Release Shackles 25
Extractors 25
Driving Caps 26
Davitsafe 27
Edgesafe 27
Laddersafe 27
Ladders 27

MGF Equipment Sales - 01942 402702 18


Steel Trench Sheets

Steel Trench Sheets provide efficient and flexible ground support solutions for general
trenches, manholes, tank excavations and other applications encountered in typical
groundworks and utility projects.
Overlapping

• Overlapping and Interlocking profiles available to satisfy


varied ground conditions

• Choice of steel grades, sections and lengths available to


meet strength, drivability and machine capability
STD FKD
• Choice of finishes available including painting, galvanising
and joint grouting for wet ground and cofferdam
applications

• Re-Roll and Refurbishment facilities and procedures


available (Subject to profile)
KKD ER
• Variety of appropriate handling, driving and extracting tools
and ancillaries (see page 24)

• Compatible with all MGF bracing systems


Interlocking
• New and used Stock available on Hire, Sale or Buy-Back
terms

• Temporary Works Designs are recommended and are


available on request to meet specific site conditions

L8 FLP

Profile Steel Grade W D T Weight Section Moment


(mm) (mm) (mm) (kg/m) Modulus Capacity
Z (cm3/m) M (kNm/m)

Overlapping
MGF Standard S235 330 35 3.5 11.3 45.7 7.3
FKD 400/6 S275 400 50 6 22.1 98.8 19.0
KKD 600/6 S275 600 78 6 37.5 184 33.7
KKD 600/8 S275 600 80 8 50.0 242 43.4
ER 750/8 S355 742 94 8 53.6 254 60.2
Interlocking
MGF L8 S275 430 38 3.5 14.4 52.3 10.5
FLP 600/3.5 S275 600 128 3.5 23.1 183.0 33.5
FLP 600/6 S275 600 130 6 38.8 306.0 56.0
FLP 700/8 S275 690 150 8 61.9 539.6 98.8

19 Technical Files available via www.mgf.ltd.uk


Steel Sheet Piles

Steel Sheet Piles provide the strong and durable solution required for ground support in heavy
duty civil engineering and infrastructure applications such as retaining walls, cofferdams and
basement excavations.

• Choice of steel grades, sections and


lengths available to meet strength,
drivability and machine capability

• Choice of specified finishes available


including painting, galvanising and joint
grouting for wet ground and cofferdam
applications

• Range of Corner Piles for closed cofferdam


solutions

• Refurbishment facilities and procedures


available

• Variety of appropriate handling, driving and


extracting tools and ancillaries (see page 24)

• Compatible with all MGF bracing systems



• New and used Stock available on Hire,
Sale or Buy-Back terms

• Temporary Works Designs are


recommended and are available on request
to meet specific site conditions

BS20 Corner Omega Corner

Profile Steel Grade* W D T Weight Section Moment


(mm) (mm) (mm) (kg/m) Modulus Capacity
Z (cm3/m) M (kNm/m)

L602 S270 600 310 8.2 54.3 845 152


L603 S270 600 310 9.7 64.8 1180 212
L604 S270 600 380 10.5 74.1 1620 292
L605 S270 600 410 12.8 82.4 2006 361
L606 S270 600 420 16.5 94.8 2506 451

* Other steel grades available upon request.

Hire, Sale and Buy back options 20


Sheet / Pile Guide Frames

For applications that demand accuracy and integrity of sheet/pile installation. These products
are typically used in conjunction with suitable Waler or Brace systems to increase productivity
and control ground movement.

Piling Frames
• Adjustable struts for trench widths up to approx 3m

• Adjustable guide rail to suit most sheet/pile dimensions

• Available in 4 and 5m lengths

• Improved retention of sub-base in carriageway


applications reduces reinstatement costs

• Suitable for ‘Push & Dig’ and pre-driven applications


using a piling hammer

Guide Rails & Trestles


• Can accommodate sheet/pile lengths up to approx 10m

• Modular rail lengths up to approx 10m available

• Variety of spacers, fittings, etc to suit most sheet/pile sections

21 TAKE IT AS RED!
King Posts & Panels

King Posts with in-fill lining panels are an ideal solution for single sided retaining walls or
basement type excavations. Particularly suitable for sites where it is not feasible to drive sheet
piles or where a clear working area is essential to the progress of the proposed structure or
application.

• Designed and manufactured by MGF

• Standard panel lengths range from 2m to 4m

• Retained heights of up to 6m as standard

• Bespoke panel sizes can be designed and manufactured


if required to meet specific site conditions

• Panels feature profiled cutting edges to assist installation and


integral lifting points for safe and efficient handling

• Temporary Works Designs are recommended and are available


on request to meet specific site conditions

Pipe & Culvert Pullers

Motorised Pullers offer a powerful, fast and safe method of installing pre-cast culvert units
and large diameter pipes with the accuracy needed to achieve specified joint tolerances.
• Designed and manufactured by MGF

• Various sizes capable of pulling units up to 30 tonne each

• Variety of pulling beams and fittings to suit


all standard units

• Bespoke Beams and Fittings available if required

• 110v Motors for reduced noise and emmissions

www.mgf.ltd.uk 22
Manhole Shutters & Ring Lifting Pins

Manhole Shutters
A series of 3 panels of various sizes with simple connections that combine to quickly and easily
create a circular shutter when pouring a concrete surround for pre-cast manhole/chamber
rings.

• Designed and manufactured by MGF

• For rings with internal diameters from


675mm to 2700mm

• Simple pin and wedge connection system

• Integrated lifting points

Manhole Ring Panel Combination


Int. Dia (mm) A B C

675 1 3 0
900 2 1 2
1050 3 0 1
Panel Type Height (mm) Weight (kg) Code
1200 3 1 1
1350 3 2 0 A Panel 900 21 7.101
1500 4 0 1 A Panel 1800 60 7.102
1800 4 2 0 B Panel 900 20 7.103
2100 3 5 2 B Panel 1800 35 7.104
2400 6 0 1 C Panel 900 15 7.105
2700 6 2 0 C Panel 1800 25 7.106

Manhole Ring Lifting Pins


• Range of sizes to suit most pre-cast units

• Quick and easy to use

• Sale only item

23 www.mgf.ltd.uk
Tools and Ancillary Products
MGF hold extensive stocks of the tools and ancillary products required to assemble and operate
our standard shoring equipment in a safe and efficient manner.

All items are routinely inspected and tested in line with industry regulations and are available
from all depots for both hire and sale to meet individual customer requirements.

TAKE IT AS RED! 24
Tools & Ancillaries

Lifting & Support Equipment


A comprehensive range of chains and associated products are available in appropriate lengths
and capacities to suit all MGF products.

All assemblies feature certified components and are subject to MGF standard quality checks to
ensure conformity and compliance with LOLER & PUWER regulations.

Lifting Chains
A range of 4 leg, 2 leg and single leg lifting chains are available with a
range of capacities and all feature safety hooks and catches etc.

Support Chains
MGF now supply certified support chains as standard for all
applications.

Featuring Grade 8 Grab hooks and link chain fitted with premium
quality bow shackles to achieve the required specification.

Swivel Hooks
Recommended for use in conjunction with appropriate lifting chains,
swivel hooks are a proven tool to improve safety and production rate
when handling and positioning larger assembled shoring products such
as boxes, manhole brace frames, and walers etc.

Sheet / Pile Shackles


Quick-Release shackles - designed for quickly and safely pitching
Trench Sheets or Sheet Piles. Available in a range of sizes and
capacities to suit all standard profiles and fitted with certified
D Shackles for attachment to a suitable excavator or crane.

Sheet / Pile Extractors


Designed for the extraction of Trench Sheets or Sheet Piles in a
controlled and safe manner.

Available in a range of sizes and capacities to suit all standard profiles


and fitted with certified D Shackles for attachment to a suitable
excavator or crane.

25 MGF Equipment Sales - 01942 402702


Tools & Ancillaries

Driving Caps
Designed to assist the driving of Trench Sheets and Sheet Piles when
choosing a ‘Push and Dig Method’ of installation. The Cap assembly
provides an increased surface and evenly distributes the force down
through the sheet section.

Light Duty Struts & Props


A range of light duty struts and props are available for applications not
suited to standard modular systems.

Hydraulic Installation Kit (Manual)


• Ideal for waler and small bracing systems
• Robust design for improved durability
• Portable, lightweight construction
• Operates with bio-degradable shoring fluid

Motorised Pump
• Intended for larger frames requiring increased volumes of fluid
• Integral lift points for movement on site
• 110v 4kVA
• Operates with bio-degradable shoring fluid
• Self-bunded unit

Road Crossing Plates


• Steel Plates available in a range of sizes
• Lifting holes to enable safe handling
• Anti-slip finish available upon request

Groundguards
• Available in a range of sizes
• Help to prevent ground damage
• Lightweight for ease of handling
• Guaranteed unbreakable by vehicles up to 50 tonnes

Hire, Sale, & Buy back options 26


Safety Products - Working At Height

Our range of ‘Working At Height’ Safety Equipment, have been developed in response to the
ongoing industry demands for safe access and egress in all shoring applications and are
compatible with MGF Boxes, Sheet Pile and Trench Sheet Systems.

Edge - Safe
• Conforms to BS EN13374:2004 Temporary Edge Protection Systems
• Lightweight, easy to install system satisfying current Manual
Handling Regulations
• Compatible with MGF Boxes, Sheet Pile & Trench Sheet systems

Ladder - Safe
• Innovative and robust access platform for use with MGF Edgesafe
panel system
• Self closing gate
• Compatible with MGF Boxes, Sheet Pile & Trench Sheet systems

Davit - Safe

• Modular system with innovative adaptors for quick and easy assembly
• Suitable for use with MGF Fall Arrest and Rescue Recovery Winch
(certified WLL 135kg)
• Compatible with MGF Boxes, Sheet Pile & Trench Sheet systems

Ladders
• A selection of commercially available ladders available in a range of
lengths
• Sale only item

27 Improving Excavation Safety


Safety Products - Confined Space Entry

Gas Detection
• Monitors 3 or 4 gases simultaneously
• A duration of up to 12 hours between charges
• Mains Charger
• Visual & audible alarms to alert user
• Extremely Durable
• Shoulder Straps / Clip Belts

Escape Kits
• Hood Type Constant Flow escape kits
• Mask Type Positive Pressure escape kits
• Automatically activated on opening
• High visibility carry bag
• 10-15 minutes compressed air supply

Tripods
• Lightweight aluminium frames
• Adjustable leg heights 1.7m to 2.7m
• Additional anchorage point
• SWL 200kg

Fall Arrest and Rescue Recovery Winch


• Emergency retieval of personnel
• Working length of up to 15m
• Max fall arrest load of 6kN
• SWL 135kg

Safety Harness
• Water repellent polyester web material
• High tensile steel alloy fittings
• Front and rear attachment points
• Rescue strap
• Rip stitch indicators

User Guides available via www.mgf.ltd.uk 28


Safety Products - Confined Space Entry

Air Movers Intrinsically Safe Lighting

Working Sets Stretchers

Scaffolders Pack Safety Harness

Safety Rope Lanyards

29 www.mgf.ltd.uk
Pipe Stoppers

MGF offer a wide range of stoppers for the testing, plugging or fluming of new or existing pipe
networks.

Blanking, Bypass and Fluming Stoppers

• Compressor inflation kits

• Hand pump inflation kits

• 1.5 bar stopper inflating pressure

• Max back pressure 0.5 bar


(5m head of water)

• Wide range of pipe stopper accessories available

• Available from 70 to 1200mm diameter

Bypass Fluming

Blanking Stoppers

Stopper Type Inflation max Back Min Dia. Max Dia. Length Weight
Pressure (mm) (mm) approx (mm) approx (kg)

70/150 1.5 Bar 0.5 Bar 70 150 370 0.60


100/200 1.5 Bar 0.5 Bar 100 200 550 1.00
200/400 1.5 Bar 0.5 Bar 200 400 650 3.00
300/600 1.5 Bar 0.5 Bar 300 600 850 10.00
500/1000 1.5 Bar 0.5 Bar 500 1000 1300 26.00
600/1200 1.5 Bar 0.5 Bar 600 1200 1300 35.00

Bypass Stoppers

Stopper Type Inflation max Back Min Dia. Max Dia. Bauer size Length Weight
Pressure (mm) (mm) approx (mm) approx (kg)

100/200 1.5 Bar 0.5 Bar 100 200 3.5” 750 7.5
200/500 1.5 Bar 0.5 Bar 200 500 4”, 6” 850 26
300/600 1.5 Bar 0.5 Bar 300 600 4”, 6”, 8” 920 30
500/1200 1.5 Bar 0.5 Bar 500 1200 4”, 6”, 8” 1435 105
600/1200 1.5 Bar 0.5 Bar 600 1200 4”, 6”, 8” 1435 110

TAKE IT AS RED! 30
Pipe Stoppers

Screw-type pipe and drain stoppers


These expanding mechanical screw-type pipe
stoppers are used for:

• Water testing

• Air testing

• Blanking Plugs

• Available from 25 - 900mm diameter

Multi Air Test Stopper


The MGF range of Multi Air Test Stoppers are
used to carry out a standard air test.

• Compressor inflation kits

• Hand pump inflation kits

• Less equipment required to carry out a wider


range of pipe testing

• 1.5 bar stopper inflating pressure

• Max back pressure 0.01 bar

• Available from 300 to 1000mm diameter

Stopper Type Code Inflation Back Pressure Min Dia Max dia Length Weight
Max (mm) (mm) app (mm) app (kg)

300/400 10-800 1.5 Bar 0.01 Bar 300 400 250 2


400/500 10-840 1.5 Bar 0.01 Bar 400 500 250 3
500/600 10-850 1.5 Bar 0.01 Bar 500 600 250 4
600/700 10-860 1.5 Bar 0.01 Bar 600 700 250 5
700/800 10-870 1.5 Bar 0.01 Bar 700 800 250 6
800/900 10-880 1.5 Bar 0.01 Bar 800 900 250 7
900/1000 10-890 1.5 Bar 0.01 Bar 900 1000 250 9
Other sizes are available upon request.

31 MGF Equipment Sales - 01942 402702


NOTES & SKETCHES

MGF Equipment Sales - 01942 402702 32


Our name is built on trust and reliability...
...and we’ll never compromise that reputation

HEAD OFFICE
Grant House
Lockett Road
Ashton in Makerfield
Wigan
WN4 8DE
T: 01942 402700
F: 01942 402701

REGIONAL OFFICES
North East
Thistle Road
Littleburn Ind Est
Langley Moor
County Durham
DH7 8HJ
T: 0191 378 2100
F: 0191 378 3727

Yorkshire
Allerton Bywater
Business Park
Newton Lane
Allerton Bywater
Castleford
WF10 2AL
T: 01977 521930
F: 01977 553464

North West
Wallwork Road
Astley
Manchester
M29 7JT
T: 01942 896282
F: 01942 894152

Midlands
Redbrook Lane
Brereton
Rugeley
Staffordshire
WS15 1QU
T: 01889 574777
F: 01889 574794

South West
Severn Road
Chittening
Avonmouth
Bristol
BS11 0YL
T: 01179 820706
F: 01179 162060

London North
Units 21 & 22 LONDON CITY DEPOT
Airfield Ind Est Ray Lamb Way
Cheddington Lane Manor Road
Long Marston Erith
Tring Kent
Hertfordshire DA8 2LB
T: 01322 344520
HP23 4QR
F: 01322 344521
T: 01296 663250
F: 01296 663251

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