PROCEDURE

Consortium WIKA-MAN PT.PLN (Persero)

Document No. Rev. 0
Page Number
06EC16-PR-20-007 Water Filling Test for Tank 1 of 7

PLTMG MAUMERE 40 MW
CONTRACTOR DOCUMENT REVIEW REVIEW
LOG DATE : CIVIL
IN COMM NO : MECHANICAL
ELECTRICAL
CLIENT
A APPROVED: PT. PERUSAHAAN LISTRIK NEGARA (PERSERO)
CONTRACTOR : CONSORTIUM WIKA-MAN I&C
B APPROVED
PROJECT NAME AS NOTE
: Fixed Type Gas Engine Power PlantSUPPORT
Package IV
LOCATION
C : MAUMERE
NOT APPROVED DISTRIBUTION

I INFORMATION
APPROVAL DOES NOT RELIEVE CONTRACTOR FROM RESPONSIBILITY
FOR ERROR OR DEVIATIONS FROM CONTRACT REQUIREMENTS

DRAWING
0 AND
JanDOCUMENTS
13th, 2018 IS PURPOSE OFIssued
PLTMG for
MAUMERE 40
Approval FAF SYA PRI/HI
MW PROJECT. NOT PERMITED TO REPRODUCE OR DISTRIBUTE AND
USE FOR OTHER PURPOSES.
REV DATE DESCRIPTION PREP’D CHK’D APP’D
BY DATE
LOG DATE : TABLE OF
OUT COMM NO : CONTENTS

1. GENERAL 3
2. SCOPE 3
3. REFERENCE AND STANDARD 3
4. SPECIFICATION DIFFERENCE 3
5. HYDROSTATIK PREPARATION 3
6. WATER REQUIREMENT 4
7. TESTING REQUIREMENT 4
8. TESTING 4
9. REPAIR 4
10. ACCEPTANCE CRITERIA 5
11. ATTACHEMENT
5
12. HYDRO SQUENCE 6

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06EC16-PR-20-007 Water Filling Test for Tank 2 of 7

1. GENERAL
This hydrostatic test aims to test the performance of the required mechanical strengths in the
mechanical construction of the storage tank and to ensure that the foundation support
capacity meets the design requirements as well as to verify that the tank system is free from
leaking, by applying a hydrostatic load of water and / or pressing into the tank for a time
which is determined.

2. SCOPE
This procedure is made as minimum reference requirement of Hydrostatic test by PT Srikaya
Putra Mas On project FIXED TYPE GAS ENGINE POWER PLANT PACKAGE IV
MAUMERE.

3. REFERENCE AND STANDARD

- Contract specification.
- API 650.

4. SPECIFICATION DIFFERENCE OR STANDARD

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In the event of any discrepancies regarding the specifications and standards in the process of
work or testing, PT Srikaya Putra Mas shall bring this matter to PT WIKA to find a solution
and this shall be recorded or written as evidence of its settlement.

5. HYDROSTATIK PREPARATION
 Prior to the H.T. is shall be confirmed that all specified non detructive test of weld
and inspection shall be have been completed with applicable code and standard.
 The inside of tank shall be cleaned and free from dust, oil, slag, weld spatter etc.
 Supplied enough water shall be used for H.T.
 The test shall be done before connecting external piping. All piping at the tank must
be blinded.
 Before fill water to the tank, the cover of top manhole shall be opened.
 The test chart shown on fig. 1.

6. WATER REQUIREMENT FOR TESTING

- Water used for testing should be clean and does not contain Chloride exceeding 50
ppm.
- Not recommended sea water use for this testing.
- The water temperature used for this test shall be at least 19 degrees Celsius, unless
otherwise stated and approved by the owner.

7. TESTING REQUIREMENT
 Welding surfaces should not be painted or isolated prior to Hydrostatic testing.
 Internal Cleaning tank
 Preparing water filling and drainage for drainage after hydrostatic process.
 All Blind Flange should use gaskets.

8. TESTING
- The QC Inspector shall be witnessed the client representative and autorised inspector
during H.T
- Fill water to the tank until 50% capacity of the tank.

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- Hold water in the tank at least 30 minutes.

- Than if there is no anomaly, fill water in to tank until full tank capacity, also will be
added 2 inch above roof tank.
- Hold water in the tank at least 24 hours. QC inspector must be checked.
- Than if no leakage, decrease water until 50% of tank capacity.
- Hold decreasing water at least 30 minutes.
- Than if there is no anomaly, decrease water until the tank empty.
- After test completed, inside tank shall be clean up from water.

9. REPAIR FOR WELDING

 If it finds some leakage in the welding joints, it should be carried out the drying
process until the water level is at least 1 feet below the point that needs to be fixed.
 If repairs should be made to close to the bottom of the tank, the water in the tank must
be empty.
 After the repair process is complete, hydrostatic test can be done again.
 If only minor repairs or modifications take place, the test does not need to be
reinstalled, since the modified proeses require only a few checks to ensure that such
modification improvements are acceptable, such as radiographs, penetrant tests, etc.,
with reference to COMPANY approval.
 The implementation of the refinement refers to "Method of Improvement".

10. ACCEPTANCE CRITERIA

The absence of leakage is the acceptance criteria for the tank system

11. ATTACHEMENT
- Hidrostatik test report.
- Squence Hidrostatik test.

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