SEGQ4077-00 3000 Series Engines 2004

Instructors Guide Literature and Hardware List -1–

3000 Series Class Literature List

3003, 3011, 3013, 3014, 3024 Engines
• Machine Engines (3003 5DW, 3013 9TJ, 3014 4NW, 3024 8FG, 3024 3TW)
o Specs: SENR5022
o T&A: SENR5023
o D&A: SENR5027
• Industrial Engines (3003 3ZG, 3013 4XD, 3014 4GF, 3024 4RF)
o Specs: SENR5043
o T&A: SENR5047
o D&A: SENR5048
o OMM: SEBU 7275
o Service Manual Group (all of the above) SENR5045

3003C, 3011C, 3013C, 3014C, 3024C Engines

• Machine Engines (3003C CRZ, 3013C CSS, 3014C CSL, 3024C CSD)
o Specs: SENR5004
o T&A: SENR5005
o D&A: SENR5006
• Industrial Engines (3011C 311, 3013C 313, 3024C 424)
o Specs: RENR2422
o T&A: RENR2423
o D&A: RENR2424
o OMM: SEBU7605
o Service Manual Group (all of the above) RENR2420
• Marine Gen Set (C2.2 TAG, C1.5 tbd)
o Specs: RENR2442
o T&A: RENR2443
o D&A: RENR2447
o OMM: SEBU7656
o Service Manual Group (all of the above) RENR2440

3034, 3034 Turbo Engines

• Machine Engines (3034 3NW)
o Specs: SENR5008
o T&A: SENR5012
o D&A: SENR5013
• Industrial Engines (3034 7EF)
o Specs: SENR5037
o T&A: SENR5038
o D&A: SENR5042
o OMM: SEBU7274
o Service Manual Group (all of the above) SENR5040
SEGQ4077-00 3000 Series Engines 2004
Instructors Guide Literature and Hardware List -2–

• Marine Engines (3034 CPP)

o Specs: SENR5067
o T&A: SENR5062
o D&A: SENR5063
o OMM: SEBU7533
o Installation: SENR5068
o Service Manual Group (all of the above) SENR5065

3044C, 3044C Turbo, 3046, 3046Turbo, 3064 Turbo, 3066 Turbo engines
• Machine Engines (3044 9NJ, 3046 5XK, 3044C CJS)
o Specs: SENR6456
o T&A: SENR6457
o D&A: SENR6458
• Machine Engines (3064 6LK, 3066 7JK)
o Specs: SENR5545
o T&A: SENR5546
o D&A: SENR5553
• Industrial Engines (3044C 344, 3044T)
o Spec: RENR7577
o T&A: RENR7578
o D&A: RENR7582
o OMM: SEBU7578
• Fuel Systems
o Bosch electronic VE: SENR1197
o Lucas DP203: SENR6525
o Nippondenso: SENR6573
o Stanadyne (DB2): SENR6574
o Stanadyne (DB4): SENR6575
o Zexel: SENR6572

3054, 3054B, 3056 Engines

• Machine Engines (3054, 7BJ, 5HK, 9RM)
o Specs: SENR5815
o T&A: SENR5816
o D&A: SENR6241
• Machine Engine (3054B, 7SG)
o Spec: SENR5009
o T&A: SENR5010
o D&A: SENR5011
SEGQ4077-00 3000 Series Engines 2004
Instructors Guide Literature and Hardware List -3–

• Machine Engine (3056, 8XJ)

o Spec: SENR5024
o T&A: SENR5025
o D&A: SENR5026
• Industrial Engine (3054B, 5MF)
o Specs: SENR5007
o T&A: SENR5028
o D&A: SENR5029
o OMM: SEBU7276
o Service Manual Group (all of the above): SENR5555
• Truck Engine (3054 6NR)
o Specs: SENR1117
o T&A: SENR1118
o D&A: SENR1188
o OMM: SEBU7004
o Service Manual Group (all of the above): SENR1115
o TSG: SENR1119
• Marine Engines (3054 CYK, 3054B CSH, 3056 CKS)
o Specs: SENR5058
o T&A: SENR5057
o D&A: SENR5056
o OMM: SEBU7423
o Installation: SENR5055
o Service Manual Group (all of the above): SENR5060
• Marine Gen Set Engines (3054NA CHN, 3054T TCN, 3056T SNX,
o Specs: RENR2407
o T&A: RENR2403
o D&A: RENR2402
o OMM engine: SEBU7578
o OMM (con pan): SEBU7578
o Service Manual Group (all of the above): RENR2405
o Schematic: RENR2408

3053C, 3054C, 3054E, 3056E Engines

• Machine Engines (3054C CRS)
o Specs: RENR2414
o T&A: RENR2415
o D&A: SENR5069
• Machine Engines (3054E CRX)
o Specs: RENR2409
o T&A: RENR2410
o D&A: RENR2411
o TSG: RENR2417
SEGQ4077-00 3000 Series Engines 2004
Instructors Guide Literature and Hardware List -4–

• Machine Engines (3056E CPT)

o Specs: RENR2401
o T&A: RENR2416
o D&A: RENR2400
o TSG: RENR2417
• Industrial Engines (3054C 334)
o Specs: RENR2437
o T&A: RENR2438
o D&A: RENR2433
o OMM: SEBU7655
o Service Manual Group (all of the above): RENR2435
• Industrial Engines (3054E 304)
o Specs: RENR7567
o T&A: RENR7568
o D&A: RENR7569
o OMM: SEBU7641
o TSG: RENR2417
• Industrial Engines (3056E 356)
o Specs: RENR2428
o T&A: RENR2427
o D&A: RENR2426
o OMM: SEBU7641
o TSG: RENR2417

3000 Series Class Hardware List

Lab Engines
3066 (Static)
3054E (Static)
3054 Tier 0 (Cutaway Engine)
3056E (Running)
3003 (Static)
3024C Turbo (Static)
3014 (Static)
3054 Tier 1 (Static or Running)
3044C Turbo (Static)
3034 (Static)
3054B (Static or Running)

Class Hardware
70 Pin breakout harness 208-0059
AMP pin removal tools 195-1178 and 195-1179
SEGQ4077-00 3000 Series Engines 2004
Instructors Guide Literature and Hardware List -5–

Continuity tester 8T-0500

Test spoons 7X-1710
Communications Adapter 171-4400
Digital Multimeter (Such as 212-2160)
VLPM
Adem 4 ECM (a minimum of 1)
3054E:
Crank locking pin 230-6283
Cam locking pin 230-6284
Bosch pump timing pin 150-3992
Delphi pump timing pin 150-3993
3034 Max fuel setting gauge 158-8665
Paper degree scales, magnetic for 6” damper (instructor constructed)
Timing drip tube for 3003 through 3034 engine timing (instructor constructed)
3054 fracture split connecting rod (pass around)
3054/6/E Pressure sensor (pass around)
3054/6/E Temperature sensor (pass around)
3054/6/E Primary crank sensor (qty. of 2, 1 bugged for lab, 2’nd is for pass around)
PWM throttle position sensor (pass around and for lab)
3044 Timing tool 192-3331
Bosch VP30 Injection pump AMP connector (wiring harness end will suffice)
3054E timing cover alignment tool (Perkins P/N 27610216, no CAT equivalent exists)
Injector 3054/6/E Tier 2
Injector 3054/6 Tier 1
12 volt DC wall power pack (Used to power an A4 ECM for classroom demo as needed)
Misc. jumper wires and test leads
6V6106 dial indicator (Used with 3044 timing tool 192-3331)
4mm, long, wobble Allen socket (Used to remove 70 pin connector from A4 ECM)
Pointers (fabricated by instructor, generally coat hanger wire)
Plunger/Barrel demo unit training aid (To demonstrate generation of high pressure)
Cutaway Bosch VE distributor pump (Classroom training aid)
Bosch VP30, 4 or 6-cylinder fuel injection pump (Classroom training aid)
Complete 3056E or 3054E wiring harness (Classroom training aid)