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Standards
Certification
Education and Training
Publishing
Conferences and Exhibits
Designing Industrial
Ethernet Networks
FG21CW3 Version 1.5
© 2004
Standards
Certification
Education and Training
Publishing
Conferences and Exhibits
© 2004, ISA
FG21W3 (1.5)
Seminar Logistics
• Seminar materials
– Downloadable presentation
– Question and Answer session (audio and email)
– Survey
– Earn 1 Professional Development Hour (PDH)
• Seminar length
– 60 minute presentation
– Three 10-minute question and answer sessions
Audio Instructions
© 2004, ISA
FG21W3 (1.5)
Audio Instructions for Q&A Sessions
© 2004, ISA
FG21W3 (1.5)
Introduction of Presenter, Eric Byres
© 2004, ISA
FG21W3 (1.5)
Section 1: Designing the Physical Infrastructure for
Industrial Networks
© 2004, ISA
FG21W3 (1.5)
Five Steps to the Design of Cable Systems
© 2004, ISA
FG21W3 (1.5)
Determine Long Term Goals
• Learn the long term goals of the site network and the general
technologies and standards to be used:
– Future expansion plans.
– Future decommissioning plans.
– Technology and integration demands.
• Case History:
– Engineers install buried fiber run across plant site, ending in dispatch office.
– Management moved dispatch and demolished building.
– Fiber trunk too short to move to new building and too expensive to splice
extension on. Abandoned $35K.
PLC PLC
DCS
© 2004, ISA
FG21W3 (1.5)
TIA-568B Commercial Standards
© 2004, ISA
FG21W3 (1.5)
Communications Cabling Hierarchy
Networked
Devices
© 2004, ISA
FG21W3 (1.5)
Choosing the Right Cable
© 2004, ISA
FG21W3 (1.5)
Copper Cabling Standards
Typical cable
management
Mixed UTP,
Fibre and
Power
No Power
Management
Difficult to
troubleshoot
© 2004, ISA
FG21W3 (1.5)
Good Cable and Cabinet Management
© 2004, ISA
FG21W3 (1.5)
Standardized Communications Cabinets (cont’d)
© 2004, ISA
FG21W3 (1.5)
Section 2: Designing the Logical
Infrastructure for Industrial Networks
© 2004, ISA
FG21W3 (1.5)
Noise or Bad Packets
Repeater
IP Address Duplication
Scanner
Controller
© 2004, ISA
FG21W3 (1.5)
Loading and Broadcast Storms
Deliberate Intrusion
© 2004, ISA
FG21W3 (1.5)
Case History - Hacking a DCS
Router
Head Office
Router
East Coast Mill
A B C DCS Network Business Network
Head Office
X Y Z
Engineer
A
DCS
PLC PLC
Router
Head Office
Router
East Coast Mill
A B C DCS Network Business Network
Head Office
X Y Z
Engineer
A
DCS
PLC Gateway PLC PLC
© 2004, ISA
FG21W3 (1.5)
Network Architecture Design
L2-Switch L2-Switch
X
A B C
PLC
© 2004, ISA
FG21W3 (1.5)
Industrial Level – Layer-3 Switches
L3-Switch
L2-Switch L2-Switch
X
A B C
PLC
DMZ/PIN Enterprise
Network
Data
Historian
L2-Switch L3-Switch
L2-Switch
Server
PLC PLC
DCS
© 2004, ISA
FG21W3 (1.5)
Security with Routing-Switches (VLANs)
• Separate VLANs have been set up for both the business users
and the process control users.
• Both VLANs contain the process information server, allowing
both groups to access the server, yet forming a secure
separation between different process networks.
L3-Switch
L2-Switch L2-Switch
Server
A B C
PLC PLC
© 2004, ISA
FG21W3 (1.5)
Implementing Security Policy
Network Redundancy
• IEEE 802.1d Spanning Tree Algorithm (STA) allows backup links over
redundant fiber links.
• If a loop occurs in a network, bridges may forward traffic indefinitely,
which can result in network failure.
• STA prevents loops by allowing bridges to detect parallel paths and
blocking one of these paths.
Switch
Hub or Switch
Hub or Switch
X
A B C
PLC
© 2004, ISA
FG21W3 (1.5)
Network Redundancy (cont’d)
Switch
Hub or Switch
Hub or Switch
X
A B C
PLC
Documentation
© 2004, ISA
FG21W3 (1.5)
Documentation
© 2004, ISA
FG21W3 (1.5)
Live Question and Answer Session
© 2004, ISA
FG21W3 (1.5)
Five Steps to a Logical Infrastructure
for Industrial Networks
• Poll Slide
• Click on the appropriate number indicating the number of
people that are at your site.
© 2004, ISA
FG21W3 (1.5)
Live Question and Answer Session
© 2004, ISA
FG21W3 (1.5)
Related Courses from ISA
© 2004, ISA
FG21W3 (1.5)
ISA Certifications
© 2004, ISA
FG21W3 (1.5)