Академический Документы
Профессиональный Документы
Культура Документы
Multimedia
Enhanced
SERVICE MANUAL
WHIRLPOOL & MAYTAG 6.2 CU FT
DIRECT DRIVE TOP LOAD WASHER
WTW9500E* MVWB955F*
W10864849
Downloaded from www.Manualslib.com manuals search engine
FORWARD
This Whirlpool Service Manual, (Part No. W10864849), provides the In-Home Service Professional with
service information for the “WHIRLPOOL & MAYTAG 6.2 CU. FT. DIRECT DRIVE TOP LOAD WASHER.”
The Wiring Diagram used in this Service Manual is typical and should be used for training purposes
only. Always use the Wiring Diagram supplied with the product tech sheet when servicing the washer.
For specific operating and installation information on the model being serviced, refer to the “Use and
Care Guide” or “Installation Instructions” provided with the washer.
Section 1:
General Information
Washer Safety
Product Specifications
DANGER
You can be killed or seriously injured if you don't immediately
follow instructions.
WARNING
You can be killed or seriously injured if you don't follow
instructions.
All safety messages will tell you what the potential hazard is, tell you how to reduce the chance of injury, and tell you what can
happen if the instructions are not followed.
NEW COMPONENTS
Sleek Under Glass User Interface — the Whirlpool washer features a new sleek under glass capacitive touch user interface
that asks “what’s being washed” followed by “how you want to wash.” First select a cycle from the “What to Wash” (Mixed,
Whites, Casuals, Jeans, Towels, Delicates, ActiveWear, and Bulky Sheets) and then select the “How to Wash” (Normal, ColorLast,
HeavyDuty, Oxi Sanitize, Deep Water, Cold Wash, and Quick). This new and improved input will help the customer achieve the
best combination cycle available for the type of items being washed.
Basket — the Whirlpool & Maytag washer has an extra Motor — The motor is an electronically commutated direct-
large basket capacity of 6.2 cu.ft. Other than size, the major drive 3-phase BPM (Brushless Permanent Magnet) variable
difference from the previous model is that this basket does not speed design that moves the impeller and spins the basket
have a flotation chamber to assist with changing between spin without the use of a transmission. The motor is comprised of
and agitate modes. a stator and rotor that are attached to the drive assembly. The
motor direction and speed is controlled by the ACU (Appliance
Control Unit) or main control.
Balance Ring
Motor Drive
Assembly
Basket
Balance Ring
Figure 2 - Basket
Figure 3 - Motor
...continued on next page
Whirlpool & Maytag Direct Drive Top Load Washer n 1-3
Clutch Coil and Clutch Assembly — the clutch coil on directly connected to the clutch, is able to spin the basket.
the washer is a simple electromagnetic coil, which when Therefore, when the clutch coil is energized, the resulting
energized, pulls the clutch into contact with the rotor. The magnetic field pulls the clutch out to engage with the rotor,
drive assembly contains an internal and external drive shaft. resulting in spinning both the basket and impeller together.
The internal shaft, which is connected directly to the rotor, When the coil is de-energized, the clutch disengages the rotor
agitates the impeller; whereas the external shaft, which is and the spring returns the clutch to its home position. The
motor now controls only the impeller.
Clutch External
Drive Shaft
Rotor Attaches to
Internal Drive Shaft
Clutch Engages w/
Rotor Gear
Clutch Coil
Automated Detergent Dispenser (Load & Go™ System) — During the wash cycle, the Control signals the Bulk Dispense
Skip adding detergent to every load with the Load & Go™ Pump (via the Relay Expansion Board) to pump detergent
system. The Load & Go™ cartridge holds up to a month’s from the Load & Go cartridge to the Single Dose detergent
worth of detergent so you can simply fill it and forget it. dispenser. Next, the detergent water valve is activated and
flushes the detergent into the basket.
Single Dose
Detergent
Dispenser
Oxi &
Bleach
Load & Go
Cartridge
Bulk Dispense
Pump
Figure 6 - Viewed from Top Figure 7 - Viewed from under top panel
Model # WTW9500EC1
Serial # C42510000
INTERNATIONAL SALES OR
MARKETING CHANNEL
BRAND
W = Whirlpool; M = Maytag
ACCESS
T or V = Top Load; F or H = Front Load
PRODUCT
W = Washer; D = Dryer
FEATURE SET
9500 = 6.2 Cu Ft/GBPM Drive (Cabrio)
B955 = 5.3 Cu Ft/GBPM Drive (Bravos)
YEAR OF INTRODUCTION
D = 2014; E = 2015; F = 2016
COLOR CODE
W = White; C = Chrome Shadow
ENGINEERING CHANGE
0 = Basic Release; 1 = First Revision; 2 = Second Revision
PRODUCTION SITE
C = CLYDE, OH
YEAR OF PRODUCTION
4 = 2014
WEEK OF PRODUCTION
ELECTRICAL
Line Voltage : 120 VAC
Frequency : 60 Hz
Amps : 15A
Low Volts Power Supply : +12V, +5V
PRIMARY FEATURES
Capacity : 6.2 cu. ft.
Control Panel : Capacitive Touch/Electronic
Sound Package : Quiet Wash™
Spin Speed (Max) : 1100 RPM
Basket Material : Stainless Steel
Wash Action : Impeller
Window : Yes
Energy Star® Qualified : Yes
DISPENSERS
Load & Go : Liquid HE Detergent Only
Single Dose Detergent : Liquid HE Detergent Only *
Fabric Softener : Liquid Only
Liquid Bleach / Oxi : Liquid Only
WASH
What to Wash : Mixed, Whites, Casuals, Jeans, Towels, Delicates, ActiveWear,
and Bulky Sheets
How to Wash : Normal, ColorLast, HeavyDuty, Oxi Sanitize, Deep Water, Cold
Wash, and Quick
Temperatures : (5) Cold, Cool, Tap Cold, Warm, Hot
Soil Levels : (4) Normal, Medium, Light, Heavy
OPTIONS
Delay Start : Up to 12 hours
Washer Options : Extra Rinse, Oxi, Presoak, Steam Clean, Delay Wash
DIMENSIONS
Height : 41-3/8" (105 cm)
Width : 29-1/2" (74.93 cm)
Depth : 30" (76.2 cm)
Gross Weight : 201 lbs. (91.17 kg)
* Do not place single-dose laundry packets or powder detergent into the dispenser. Add single-dose laundry packets or
powder detergent directly to the washer basket.
Section 2:
Diagnostics &
Troubleshooting
This section provides diagnostic, fault codes, and
troubleshooting information for the “Whirlpool & Maytag
Direct Drive Top Load Washer.”
Diagnostic Guide
Fault/Error Codes
Troubleshooting Guide
LED
LOCATION
See “Activating Service Diagnostic Mode” to activate these buttons. Make sure all of step 3 is complete before activation.
002 Cold water fills through If no water, use Service Test Mode to 10
the Fabric Softener valve manually turn on and test the valve.
003 Hot water fills through If no water, use Service Test Mode to 10
the Bleach/Oxi valve* manually turn on and test the valve.
004 Warm water fills through If no water, use Service Test Mode to 50-70
the detergent valve to manually turn on and test the valve.
minimum water level
005 Validates pressure sensor If this step fails, replace the machine control. Up to 5
006 Validates inlet thermistor If this step fails, go to and complete the Up to 5
Temperature Thermistor test.
007 Validates IPM thermistor If this step fails, replace the machine control. Up to 5
008 Turns on bulk dispense Use Service Test Mode to manually test the 10
pump (on some models) motor.
009 Turns on heater If heater does not turn on, use Service Test 8
Mode to manually turn on and test the
heater.
010 Recirculates for 10 If water is not being recirculated, use service 10
seconds test load control to test the recirculation
pump.
011 Turns on basket light If basket light does not turn on, use Service 10
(on some models) Test Mode to manually turn on and test the
basket light.
012 Lid will lock Lid must be closed. If lid does not lock, use 10
service test load control to manually test the
lid lock.
013 Skip N/A ---
Continued on following page . . .
* Washer functions may differ slightly for Maytag Models, refer to product tech sheet for Service Diagnostics Verification Cycle
Chart.
015 Drain pump and recirc. If water is not being drained or recirculated, <10
pump on for 25-30 use Service Test Mode to test the drain
seconds. pump.
016 Pause N/A 5
017 Agitate for 5 seconds Use Service Test Mode to manually test the 5
motor.
018 Low speed spin for 5 Use Service Test Mode to manually test the 5
seconds motor.
019 Spin for 20-30 seconds Use Service Test Mode to manually test the 30-40
motor.
020 Agitate for 10 seconds Use Service Test Mode to manually test the 10
motor.
Unlock lid If lid does not unlock, use service test load 5
control to manually test the lid lock.
* Washer functions may differ slightly for Maytag Models, refer to product tech sheet for Service Diagnostics Verification Cycle
Chart.
Service Diagnostics Verification Cycle Pass/Fail Exiting Service Diagnostics Verification Cycle
Indication Mode
After the Service Diagnostics Verification Cycle completes, the Press the POWER button. All loads will be turned off and the
Pass or Failure status of each step in the Service Diagnostics washer will enter standby.
Verification Cycle is available by the following procedures:
Press the soil level or temperature buttons. The sequence step
increments using the soil level button and decrements using Fault Detection During Service Diagnostics
the temperature button. Verification Cycle
The display will alternate between the cycle test step and the Execution Some faults will stop the cycle execution (see Fault
test result, displaying each for 1 second on the seven segment And Error Codes charts on pages 2-8 to 2-11 for those faults
display: “PAS” for Pass, “FAL” for Failure, “---” for no result/ [marked with ‡] that stop the washer). If a fault is detected,
cannot test. the washer will stop executing the cycle and the step during
which the fault was encountered will remain on the display.
If no action is taken within 10 minutes, the display will be
cleared and the washer will enter standby mode.
F0E4 Spin Limited by Water Fault is displayed when the water temperature is too high to have spin at final speed.
Temperature Speed will be limited to 500 rpm.
• Check water valve function. See TEST #2: Valves, page 3-6.
F0E5 Off Balance Load Fault is displayed when an off balance condition is detected.
“OFB” • Check for weak suspension. Basket should not bounce up and down more than
once when pushed.
• Items should be distributed evenly when loading.
F1E1‡ Main Control Fault Indicates a main control fault.
• See TEST #1: Main Control, page 3-4.
F1E2‡ Main Control Fault Indicates a fault of the motor control section of the main control.
• See TEST #3b: Drive System – Motor, page 3-9.
F2E1 UI Stuck Button Indicates that the user interface is detecting that a button is continuously activated.
• See Key Activation & Encoder Test, page 2-3.
F2E3 UI Mismatch Indicates that the machine control or user interface ID do not match the expected
values.
• Verify that the ACU and UI part numbers are correct.
F2E4 UI Software Error: Indicates that a parameter file in the UI is not correct.
Incompatible • Replace the user interface.
Parameter File
F2E5 UI Software Error: Indicates that a parameter file in the UI is corrupt.
Parameter Memory • Replace the user interface.
Invalid
Section 3:
Component Testing
Wiring Diagram
Component Testing
Notes
DANGER WARNING
Line 1
RELAY EXPANSION
Neutral
BOARD
Ground
(on REX)
(on UI)
(on UI)
ACU)
(on
LID LOCK
Cold Valve J6-5 Grn
J2-10 Blu Lid Sw J18 User Interface
UI
J6-2 Brn Lock Motor
continuously e J18-1 Blk
‘ON’ or ‘OFF’? (See 5V TESTING
Figure 2
IMPORTANT:
on all models)
J2-7 GryWhenever the washer is tilted
Softener Valve
e
for Wht
J6-1 FOR SERVICE TECHNICIAN’S USE ONLY Sw Out
below for LED location.)J19 Basket Light
J2-6 Pre Wash
service or troubleshooting, (not drain water from the For Service Technician Use Only
BASKET
LIGHT
on all models) ¾ J19-2 Blkand–micro
Flashing: (+5VDC present LED
basket, remove
J2-5
MAIN CONTROL any load items
Open (FIGURE 1)
BOARD in the basket, e J19-1 Red +LED
TROUBLESHOOTING TESTS
and, if J2-3
equipped,Open
J2-4 Wht remove bulk dispense drawer.
Neutral operating) proceed to Key
6. Is the “Diagnostic LED”Activation
flashing or &
Encoder
continuously Test, ‘ON’
pageor3.‘OFF’? (See Figure 2
IMPORTANT:
J2-2 Blk Whenever
Thermistor the washer is tilted for
¾ ON:for
below (+5VDC present but micro failure)
LED location.)
TEST
service#1:
e
Main Control
J2-1 Blk Rtn (VSS)
or troubleshooting, (ACU)
drain water from the continue to step 9.
basket,
This testremove
checks any load items
for incoming andinoutgoing power ¾
the basket, Flashing: (+5VDC present and micro
J18 User ¾ OFF: (+5VDC
operating) proceedmissing or micro failure)
to Key Activation & Pumps
J4
and,
to and if equipped,
from main remove
control. bulk
This dispense
test drawer.
assumes that proceed to step 7.
Interface
proper voltage is present at the outlet. Encoder Test, page 3. & Shifter
7.
¾ Check if console UI is affecting
ON: (+5VDC present but micro failure) the main
e
TEST
1. J6Unplug
Lid#1:washer
Main or Control (ACU)
disconnect power. control
e
continueDCtosupply.
step 9.
2. Remove
ThisLock
test checks console to access
for incoming andmain control.
outgoing power a. ¾ Unplug
OFF: (+5VDC washermissing
or disconnect
or micro power, and
failure)
to
3. and fromthatmain control. This test
areassumes
insertedthat wait
e
e
proper
J19the
all voltage
Basket
way intoisthe
present
mainatcontrol.
the outlet. b.
7. Remove connector
Check if console UI J18 from main
is affecting the control.
main
e
4. Light
1. Plug
Unplug disconnectpower.
in washer or reconnect power. control
(on some models)
c. PlugDC supply. or reconnect power.
in washer
2. With
5. Remove console set
a voltmeter to access main control.
to AC, connect black a. Recheck
d. Unplug washer or disconnect
the Diagnostic LED per power,
step and
6.
J7toRex
e
probe
3. Verify J12-3
that(Neutral) and red probe
ALL connectors are to J12-1 (L1). ¾
inserted waitIffor the diagnostic LED to turn
the diagnostic LED is now flashing, go off.
e
e
allConnector
the
If way intois the
120VAC main go
present, control.
to step 6.
e
¾
(on some models) b.
to Remove
Test #4: Keys connector J18 from“None
and Encoders, main control.
J2 Valves
of the&
4.
¾ Plug
in washer or reconnect power.
If 120VAC is not present, check the AC power indicators c. Plug inlight washerup”,or
step 4, page 17.
reconnect If diagnostic
Thermistor
power.
cord
5. eWith = Pinfor 1continuityset
a voltmeter Diagnostic
(SeetoFigure LED
11,
AC, connect J1 MotorLED is not flashing, continue to step 8.
pageblack
25.) d. Recheck the Diagnostic LED per
J5 Heater step 6.
Element
probe to J12-3 (Neutral) and red probe to J12-1 (L1). 8. J12 Power
Perform Cordchecks
¾ If the diagnostic LED is now flashing, goJ18
voltage inside header
¾ If 120VAC is present, go to step 6. on
to Test board
the #4: Keys – doand
notEncoders,
short pins“None together.
of the
3$*(
¾ If 120VAC is not present, check the AC power
indicators lightDO up”,
NOTstepREMOVE
4, page 17.
ORIfExpnsion
diagnostic
DESTROY
Main
cord for Control (ACU)
continuity (See Figure 11, page 25.)
J4 Pumps & Shifter
J4-7 OrnLED is not flashing, continueJ7-8
Shifter
J7 Relay
to step
Yel 8. 15VDC
Brd.
MAIN
Board CONTROL BOARD CONNECTORS AND PINOUTS (FIGURE 2)
Connectors 8. Perform voltage checksJ7-7
J4-5 Lt Blu Recirc. Pump (not
inside headerBuzzer (not
J18
on all models)
PUMPS &
J1-4 Blk VS3 J4-5 Lt Blu Recirc. Pump (not on all models)
PUMPS &
REX BOARD
J5 Heateron
Element Orn on all models)
ELEMENT
J12-3
J7-3 Wht
Tan Neutral
Rtn (VSS)
CORD
e
J1-4
J2-11 Brn
Brn Detergent Valve J6-6
J5 HeaterOpen
Element on all models)
ELEMENT
J1-3 VS1
HEATER
LOCK
J2-10
J1-2 Blu Cold
OpenValve J6-5
J5-2 Grn
Gry Lid Sw
Neutral J18 User Interface
e J2-9
J1-1 Red
Red HotVS2Valve e J6-4
J5-1 Blu
Blk Home
L1 Sw J18-3
J12 Yel
Power Rtn
Cord(VSS)
J6-3 Blk Lock Motor J18-2 Blu
Wht Wide
LID
J12-3 Neutral
UI LIGHT CORDUI
J2-5
J2-9 Red Open
Hot Valve J6-4 Blu Home Sw J18-3 Yel Rtn (VSS)
J2-4
J2-8 Wht
Vlt Neutral
Oxi Valve (not J6-3 Blk Lock Motor J18-2 Blu Wide
J2-3 Open
on all models) J6-2 Brn Lock Motor e J18-1 Blk 5V
e
J2-2
J2-7 Blk
Gry Thermistor
Softener Valve
e
J6-1 Wht Sw Out
J2-1
J2-6 Blk Rtn (VSS) (not
Pre Wash J19 Basket Light
BASKET
LIGHT
e
J2-1
J6 Lid Blk Rtn (VSS)
e
J18Lock
User J4 Pumps
e
Interface Whirlpool & Maytag Direct Drive Top Load Washer& Shifter
n 3-5
J19 Basket
ee
Light
J6 Lid
e
VALVES
WATER VALVES
L1 MAIN BOARD SOFTENER MAIN BOARD N
GY W
J2-7
BLEACH/OXI
R W
J2-8
MAIN HOT
BU W
BK
J2-9 W W
J12-1 V
MAIN COLD
W J2-4 J12-3
J2-10
DETERGENT
BR W
J2-11
FRESH FILL
Y W
J2-12
WATER INLET VALVES 790 - 840
Figure 2 - Water Valves Strip Circuit
3-6 n Whirlpool & Maytag Direct Drive Top Load Washer
Clutch (Slider)
Outside Shaft
Spin
TEMPERATURE THERMISTOR
THERMISTOR
BK
T BK
VALVE THERMISTOR J2-2 J2-1 RTN (VSS)
TEMPERATURE THERMISTOR
DRAIN/RECIRCULATION PUMP
DRAIN & RECIRCULATION PUMPS Figure 1 - Pumps Strip Circuits
BK PUMP W W
J12-1 J4-1 J12-3
RELAYS 26-32 Ω
LBU
P W
A B
J4-5
RECIRCULATION PUMP
Test: Power on the washer and open the lid. All lights EXCEPT
TEST #8: Lid Lock Power/Cancel should turn off (due to open lid).
¾¾ If resistance values are good, go to step 6.
Perform the following checks if the washer does not lock (or ¾¾ If switch measurements do not match the values
unlock). shown in the table for unlocked (or locked) condition,
a problem exists in the lid lock. Replace the lid lock
1. Check the lid lock by performing Lid Lock test under mechanism.
Service Test Mode in Service Diagnostic Mode on page
2-3. The following steps assume that this step was 6. If the preceding steps did not correct the lock problem,
unsuccessful. replace the main control.
2. Unplug washer or disconnect power. a. Unplug washer or disconnect power.
3. Remove console to access main control. b. Replace the main control.
4. Visually check that the J6 connector is inserted all the way c. Reassemble all parts and panels.
into the main control. d. Plug in washer or reconnect power. Perform Service
¾¾ If visual check passes, go to step 5. Diagnostics to verify repair.
¾¾ If connector is not inserted properly, reconnect J6 and
repeat step 1.
DC LOCK
R LOCK
LOCK SW 7
6
G LID
LID SW 5
BU HOME
HOME SW 4
BK
LOCK MOTOR 3
BR
LOCK MOTOR 2
1 W 12 VDC MOTOR
SW OUT
GRAY
JACKET
HEATER ELEMENT
L1 N
MAIN BOARD MAIN BOARD
BK BK H GY W
J12-1 J5-1 J5-2 J12-3
L1 - HEATER RELAY HEATER ELEMENT N - HEATER RELAY
main control (J5) that plugs into the lower • Service Data (Blue) will illuminate (or flash) to indicate a
functioning communication channel between the UI and
7.
TEST If connections
#10: are correct, replace the
Service LEDs (on some
If Service Button Sounds/Control Lock LED does not
illuminate, either press POWER to turn on/off the washer, or
main control.
unplug the washer and then plug it back in. If Service Button
models) Sounds/Control Lock LED still does not illuminate:
1. Verify that the Control Lock feature is turned off. Press &
The underside of the user interface has 3 LEDs to help hold CONTROL LOCK for 3 seconds to toggle the feature.
diagnose common problems with the UI, including 2. Verify that the Audio Level setting is not muted. Press
(Amber)
Service Power (Amber)
(Blue)
Service Data (Blue)
(May need to remove speaker to see this LED)Figure 1 - Service LEDs on back of UI
BASKET LIGHT
BASKET LIGHT
R BK
LED + J19-1 J19-2 LED -
1 2
e J1-1
J2-1 Line
Line J3-5 Control_Sig_Rel 2
connections per steps 5 and 6, and go to step 10.
Connectors J3-4 Control_Sig_Rel 1
BOARD
5. Verify that the Rex board connectors J1, J2, and J3 are J3-3 Rtn
and Pinouts J2
J2 BulkBulkDispense
Dispense Pump
Pump J3-2 Rex_Detect
securely connected to the Rex board (see Figure 1 on this J2-7
J3-7 Line_Out_3
Line_Out_3 e J3-1 Vcc_15V
BULK DISPENSE
3-18 n Whirlpool & Maytag Direct Drive Top Load Washer J1 Power
J3 Main Cord
Control
Downloaded from www.Manualslib.com manuals search engine Board
COMPONENT TESTING
COMPONENT LOCATIONS - UNDERSIDE OF TOP (FIGURE 2)
FRONT
Door Lock
Fresh Fill
Nozzle Bulk Dispense
Drawer
Bleach / Oxi
Dispenser
Bulk Dispense
Pump
Component Locations, Bottom View – Drive System & Drain Pump (Figure 10)
Downloaded from www.Manualslib.com manuals search engine
TESTING COMPONENT
Notes
Section 4:
Component Access
Multimedia
Enhanced This section provides service parts access, removal, and
installation instructions for the “2016 Cabrio & Bravos Top
Load, Direct Drive Washer.”
IMPORTANT: Whenever the washer is tilted for service or
troubleshooting, drain water from the basket, remove any load
items in the basket, and, if equipped, remove bulk dispense drawer.
Component Locations
2016 Cabrio & Bravos Top Load, Direct Drive Washer n 4-1
Component
BOTTOM VIEW — DRIVELocations,
SYSTEM &Bottom
PUMPS View – Drive
(FIGURE 2) System & Drain Pump (Figure 10)
Component Locations,
Motor Bottom
MotorView – Motor/Shifter
Drive System & Drain Pump (Figure 10)
Cover Bolt Connector Heater
Motor Motor Motor/Shifter
Cover Bolt Connector Heater
4-2 n 2016 Cabrio & Bravos Top Load, Direct Drive Washer
Bleach/Oxi
Fresh Fill Bleach/Oxi
Fresh Fill Dispenser
Nozzle Bulk Dispense Dispenser
Nozzle Bulk Dispense
Detergent Drawer
Detergent Drawer
NOTE: Bulk dispense
NOTE: Bulk dispense
detergent drawer should be
detergent drawer should be
removed before performing
removed before performing
ANY service.
Single Dose ANY service.
Single Dose
Detergent
Detergent Fabric
Dispenser Fabric
Softener
Dispenser Softener
Dispenser
Dispenser
Lid Lock
Lid Lock
Bulk
Bulk
Dispense Basket Light
Dispense
Pump Basketmodels)
(on some Light
(on some models)
Pump
2016 Cabrio & Bravos Top Load, Direct Drive Washer n 4-3
Figure 1
4-4 n 2016 Cabrio & Bravos Top Load, Direct Drive Washer
¼”
Electrical Shock Hazard
Disconnect power before servicing. ¼”
Replace all parts and panels before operating.
Failure to do so can result in death or
electrical shock.
Harness Cover
Figure 3
Figure 1
9. Lift top panel. Insert the two tabs located at the top of the
rear panel into the slots at the back of the top panel (see
7. Slide top forward about 1/2” (see Figure 2). Figures 4 & 5).
IMPORTANT: The tabs cannot support the top panel on
their own. The Top Panel must be supported against the
back wall or using a support rod.
Tabs
½”
Figure 4 Figure 5
Figure 2
2016 Cabrio & Bravos Top Load, Direct Drive Washer n 4-5
REX BOARD
and Pinouts (Figure 2)
SHIFTER
J19
on all models) Basket LightJ7-6 Orn Clock
J7-5 Brn Data Out
J1 Motor J4-3 Blu Drain Pump J7-4 Vlt Strobe
J1-6 Shield HF Return J7-3 Tan Rtn (VSS)
Removing J1-5
the MainOpen Control e
J4-1 Wht Neutral J7-2 Lt Blu Data In
e J7-1 5VDC (not
MOTOR
IMPORTANT: J1-3Electrostatic
Brn VS1 Discharge (ESD) Sensitive Device.
HEATER
Failure to J1-2
follow the ESD precautions outlined at the J5-2
Open Gry Neutral
e J1-1 Red 3VS2 e J5-1 Blk L1 J12 Power Cord
beginning of Section “Testing” may destroy, damage, or
POWER
J12-3 Wht Neutral
CORD
weaken the main control assembly.
J2 Valves & Thermistor J6 Lid Lock J12-2 Grn Ground
J2-12 Yel Fresh Fill Valve J6-7 Red Lock Sw e J12-1 Blk L1
1. Unplug washer
J2-11 Brn or Detergent
disconnect power.
Valve J6-6 Open
LID LOCK
J2-9 Red Hot Valve J6-4 Blu Home Sw J18-3 Yel Rtn (VSS)
3. Perform
J2-8theVlt
procedures on(not
Oxi Valve page 4-4, “Removing theJ6-3 Blk Lock Motor UI J18-2 Blu Wide
Access Panel” priorontoallperforming
models) the following steps. J6-2 Brn Lock Motor e J18-1 Blk 5V
e
4. RemoveJ2-7pressure
Gry hose from
Softener Main Control (see Figure
Valve J6-1
1). Wht Sw Out
J2-6 all connectors
5. Disconnect Pre Washfrom(not the Main Control (see J19 Basket Light
BASKET
LIGHT
J6 Lid
e
Lock
e
J19 Basket
e
Light
J7 Rex
e
e
e
Connector
e
J2 Valves &
Thermistor
e = Pin 1 Diagnostic LED J1 Motor
J12 Power Cord J5 Heater Element
Figure 1
3$*( DO NOT REMOVE OR DESTROY
4-6 n 2016 Cabrio & Bravos Top Load, Direct Drive Washer
Figure 1
2016 Cabrio & Bravos Top Load, Direct Drive Washer n 4-7
Figure 2
Figure 3
Figure 1
Hinge Hook
Figure 4
4-8 n 2016 Cabrio & Bravos Top Load, Direct Drive Washer
Figure 1
7. Slide the lower frame down toward hinges and remove Speaker Clip
from upper lid/UI assembly (See Figure 1).
Figure 4
2016 Cabrio & Bravos Top Load, Direct Drive Washer n 4-9
J2
NOTE: The water inlet valve is replaced as an assembly, which
includes all six valves, and valve assembly harness.
1. Unplug washer or disconnect power.
2. Turn off water supply to washer. J4 J6
3. Disconnect hot and cold inlet water hoses.
4. Perform the procedures on page 4-4, “Removing the
Access Panel” prior to performing the following steps.
5. Perform the procedures on page 4-5, “Lifting the J18
Top Panel” prior to performing the following steps.
NOTE: If equipped, remove the bulkHotdispense
Water drawer. Figure 2
Cold Water
6. From underneath the top panel, remove
Valvethe four (4) Valve 8. Using a 1/4” nut driver, remove the three (3) hex-head
hoses from the bottom of the dispenser (shown circled screws securing the water valve assembly to the top
in Figure 1). panel of the washer (locations circled in Figure 3 below).
Remove water valve assembly.
9. Reverse procedure to reinstall the Water Valve Assembly.
User Interface
Component Locations, Bottom View – Drive System & Drain Pump (Figure 7)
Figure 3
4-10 n 2016 Cabrio & Bravos Top Load, Direct Drive Washer
Motor
Downloaded from www.Manualslib.com manuals search engine
COMPONENT ACCESS
Removing the Bulk Dispense Pump
7. Loosen the hose clamps and pull the inlet and outlet drain
WARNING hoses off the pump. Note that there may be liquid laundry
detergent in the hoses.
Outlet Hose
Bulk
Dispense
Electrical Shock Hazard Pump
Disconnect power before servicing.
Replace all parts and panels before operating.
Failure to do so can result in death or
electrical shock.
Inlet Hose
Figure 2
Removing the Bulk Dispense Pump
8. Lower the top panel and disconnect the Bulk Dispense
1. Unplug washer or disconnect power. Pump connector as shown in Figure 3. Depress the tabs on
each side of the ‘empty’ connector to release from panel.
2. Turn off water supply to washer.
9. Using a 1/4” nut driver, remove one (1) 1/4” hex-head
3. Disconnect hot and cold inlet water hoses. screw shown in Figure 3.
4. Perform the procedures on page 4-4, “Removing the
Access Panel” prior to performing the following steps.
5. Perform the procedures on page 4-5, “Lifting the Top
Panel” prior to performing the following steps. NOTE: If
equipped, remove the bulk dispense drawer.
6. From underneath the top panel, locate the bulk dispense
pump. See Figure 1.
Remove 1/4” Screw Pump Connector
Depress Tabs
Figure 3
10. Lift the top panel and remove the Bulk Dispense Pump.
Bulk Reverse procedure to reinstall the pump.
Dispense
Pump
Bulk
Dispense
Drawer
Figure 1
2016 Cabrio & Bravos Top Load, Direct Drive Washer n 4-11
Figure 3
Recirc. Hose
Figure 1
4-12 n 2016 Cabrio & Bravos Top Load, Direct Drive Washer
Figure 6
Figure 4
Figure 5
2016 Cabrio & Bravos Top Load, Direct Drive Washer n 4-13
Drive Assembly
Rotor
Electrical Shock Hazard
Disconnect power before servicing.
Replace all parts and panels before operating.
Failure to do so can result in death or
electrical shock.
Preparation
1. Unplug washer or disconnect power. Rotor Bolt
2. Turn off water supply to washer.
3. Disconnect hot and cold inlet water hoses and remove the
drain hose from the standpipe or laundry tub.
4. If equipped, remove the bulk dispense drawer.
5. Tape the washer lid closed.
6. Carefully lay the washer on its back panel. Place padding Figure 2
on the floor to protect the surfaces.
3. Remove Clutch Coil and Stator - Completely remove the
7. Remove sound padding and set aside. three 7mm stator bolts (red) and then loosen the three
7mm clutch coil bolts (blue) until they disengage the drive
assembly (see Figure 3). Remove both the clutch coil and
Removing the Rotor, Clutch Coil, and Stator stator from the drive assembly. NOTE: Leaving the clutch
1. Unplug the clutch coil and stator connectors. Remove coil bolts in place maintains the orientation of the coil to
all connectors from the bracket (see Figure 1). Remove the stator for ease of reinstallation.
connector bracket if replacing the drive assembly.
Drive Assembly Stator
Clutch Coil
& Stator
Connectors
Connector
Bracket
Clutch Coil
Figure 1 Figure 3
4-14 n 2016 Cabrio & Bravos Top Load, Direct Drive Washer
Retaining Ring
Figure 2
Harness Guide
2016 Cabrio & Bravos Top Load, Direct Drive Washer n 4-15
Hose
Clamps
Preparation
Hose Tab
Pump
1. Unplug washer or disconnect power. Connector
2. Turn off water supply to washer.
3. Disconnect hot and cold inlet water hoses and remove the
drain hose from the standpipe or laundry tub.
4. If equipped, remove the bulk dispense drawer.
5. Tape the washer lid closed.
6. Carefully lay the washer on its back panel. Place padding Figure 2 - Drain Pump
on the floor to protect the surfaces.
7. Remove sound padding and set aside. Removing the Recirculation Pump (Figure 3)
Sump
Pump
Connector Unclip
Harness
Drain Pump
Hose Clamps
Figure 3 - Recirculation Pump
4-16 n 2016 Cabrio & Bravos Top Load, Direct Drive Washer
Heater Cover
Preparation Heater
Terminals
1. Unplug washer or disconnect power.
2. Turn off water supply to washer. Figure 2
3. Disconnect hot and cold inlet water hoses and remove the
drain hose from the standpipe or laundry tub. 3. Use a 10mm socket to loosen the nut securing heater
4. If equipped, remove the bulk dispense drawer. element to tub. When the heater gasket has de-
compressed sufficiently, remove the element from tub
5. Tape the washer lid closed. assembly (see Figure 3).
6. Carefully lay the washer on its back panel. Place padding
on the floor to protect the surfaces.
7. Remove sound padding and set aside. Loosen Nut and Remove
Heater
10mm Nut
Figure 3
Heater Element
Figure 4
2016 Cabrio & Bravos Top Load, Direct Drive Washer n 4-17
J12 J1 J7
J5
J2
J19
J6
J18
J4
4-18 n 2016 Cabrio & Bravos Top Load, Direct Drive Washer
Component Locations, Bottom View – Drive System & Drain Pump (Figure 10)
Motor
Downloaded from www.Manualslib.com manuals search engine
Motor Motor/Shifter
a. Unplug washer or disconnect power, and
3. Verify that ALL connectors are inserted wait for the diagnostic LED to turn off.
all the way into the main control. b. Remove connector J18 from main control.
4. Plug in washer or reconnect power. c. Plug in washer or reconnect power.
COMPONENT ACCESS
5. With a voltmeter set to AC, connect black d. Recheck the Diagnostic LED per step 6.
¾
Removing
probe to J12-3 (Neutral) and red probe
If 120VAC is present, go to step 6.
to J12-1 (L1). the
¾ Basket
If the diagnosticLight
LED is now flashing, go
to Test #4: Keys and Encoders, “None of the
f 120VAC is not present, check the AC power indicators light up”, step 4, page 17. If diagnostic
¾ I
WARNING
cord for continuity (See Figure 11, page 25.) LED is not flashing, continue to step 8.
Basket Light
8. Perform voltage checks inside header J18
on the board – do not short pins together.
Main Control (ACU) J4 Pumps & Shifter
J4-7 Orn Shifter
J7 Relay Expnsion Brd.
J7-8 Yel 15VDC
Board Connectors J4-5 Lt Blu Recirc. Pump (not
J7-7 Buzzer (not
on all models)
PUMPS &
REX BOARD
Electrical Shock Hazard
and Pinouts (Figure 2)
SHIFTER
on all models) J7-6 Orn Clock
Disconnect power before servicing. J7-5 Brn Data Out
J1 allMotor J4-3 Blu Drain Pump J7-4 Vlt Strobe
Replace parts and panels before operating. J7-3 Tan Rtn (VSS)
J1-6 Shield HF Return e
J1-5
Failure to do soOpen
can result in death or J4-1 Wht Neutral J7-2 Lt Blu Data In
J7-1 5VDC (not
MOTOR
e
J1-4 shock.
electrical Blk VS3
J5 Heater Element on all models)
ELEMENT
POWER
J12-3 Wht Neutral
CORD
J2 Valves & Thermistor J6 Lid Lock J12-2 Grn Ground
J2-12 Yel Fresh Fill Valve J6-7 Red Lock Sw e J12-1 Blk L1
Removing J2-11the
Brn Basket Light
Detergent Valve J6-6 Open
LID LOCK
UI
2. Turn off water supply
on all models)
to washer. J6-2 Brn Lock Motor e J18-1 Blk 5V
e
J2-7 Gry Softener Valve J6-1 Wht Sw Out
3. Disconnect
J2-6 hot and cold (not
Pre Wash inlet water hoses. J19 Basket Light
BASKET
LIGHT
4. Perform the procedures on pages 4-4, “Removing the
on all models) J19-2 Blk 2 – LED
Figure
J2-5 Open e J19-1 Red +LED
Access Panel” prior to performing the following steps.
J2-4 Wht Neutral 8. The Basket Light is secured in position using two tabs as
5. Disconnect
J2-3 the Basket
Open Light connector “J19” from the shown in Figure 3.
MainJ2-2
Control
Blk and feed the Basket Light harness through
Thermistor
opening
e
J2-1 inBlk
backRtn
of washer
(VSS) top panel (see Figure 1).
J6 Lid
e
Lock
e
J19 Basket
e
Light
Figure 3
J7 Rex
e
Connector
e
Figure 4
2016 Cabrio & Bravos Top Load, Direct Drive Washer n 4-19
4-20 n 2016 Cabrio & Bravos Top Load, Direct Drive Washer
IN CANADA:
FOR PRODUCT SPECIFICATIONS AND WARRANTY INFORMATION CALL
PHONE: 1-800-461-5681
W10864849