Procedure 02 Dae prepared Janua'y 6, 2017

qproved

@
Date Januey 10,2017
DESIGN AND Df,VELOPMf,NT Effectivity Date Januey | 1,2017
(PIPE LAYING} Revision No. 00
Santa Maria
_,
Revision Date
Control No PU024I

Re\]ew€d
t /.rt
by Ensr CarlosN Santosir -GM Approved by Dir M Ple)1o - BOD Chairperson

r.0 oBrBcTrvf,
Desiga and devalop proc€sses for extersiodexpoosioo rod rehabilitatiofl of rater
$pply distdhtrioD pipclin€s.

2.0 scoPx
Rcquirrmenls as specifi€d itr SMWD ud LWUA.
].0 R,X,FERf,NCES

3.1 ISO 9001:201J Clause 8-3

3.2 Procedue for docume$ed iofonution

4J RESPIONSIBTLITY

Bood of Di€clors, Gercral Musgcr, DepEtm@t MrnEger (Opentioos), Division

MsDager (Water R6or[ce, CoDstnrction and MahtenarE€, Eryine€ritrg)

5.0 PROCESS

5.1 Desrg! rd DevelopmeDl Plamiry

r) D€sigtr ard DevelopE€ot Stages

i. The need for the Expansion/ExteNiotr and Rehabilitation ofPipelines

by request ofthe conc€ssionaires or as needed.
ii. heparE Progrm of Work
iii. Allotmert of Brdget

b) With the requirements set fonh by SMWD and LWUA, th€ design and
development planning for the pip€ laltrg requiremeflts shall take i[to accouot
their provisions.

c) The Top MamgemeDt shall initiate design atrd development plarning and shall
observe the following stages in design 8trd development:

Revision 00 Page 1
 p
Santa Maria
Procedure 02

DESIGN AND DEVEITOPMENT

(PIPE LAYING)
Datepreparcd : January 6, 2017
Date approved : fafijuary 10,2017
Efroctivity Dde : Janury I l, 2017

Date l
Revision
00

I ConfolNo " .r 0M0242

C.r t, )'L
Reviewd by: Ensr. Carlos N Santos Jr - GM
l,t

l) Deterninstion of regulatory requirements, applicable natiooal

regulations;

2) Detarmirution of ways or process€s to satisry or meet ftese

requiremeDts;

3.) The distribution pipe lines must be designed to handle the peak hour
demand ofthe system;

4.) Cornpletion of all regulatory and SMWD'S requiremeflts by the

Departnent Manager and Diyision Manager;

5.) Review, verification and validation stages / tasks and conesponding

responsibilities and authorities.

R€vision 00 Page 2
 Proccdure 02 Date prepared January 6, 20 I 7
Date approved Janwry 10,2017

@
santa Maria
DESIGN AND DEVEITOPMENT
(PIPE LAYING)
Efecti\rty Dat€ : Jahuary I l, 2017
RevisionNo. :00
Revision Date : z/
.t Control No ,tPMo243

Reviewed by: Engr Carlos N. Sanlos Jr - GM Approved by: Dr Ple),to - BOD Chairperson

RE\ I E\\

The Operdions Dept Marag€r reviews the

existing requrrement if it is in accordarce wrth the
Slv{WD's requircrnerts, applicable reguldory and
national r€quirements.

VERIFY

The General Manager conducts final veflficarion of

the desrgned extension/expansion and rehabilitdion
pro8lams. ifany to
msure lhar the rnput
requirements c.n be fully met

vALIDATE

The BOD shall validate the performflc€ of thc

SMWD to €n$re thd the newly implemorted
extcnsion/qxparsion and rdabilitdion programs
shall m€.t sll the identified requirernents Wder
t6tin8 ad ln3p€.lioo shall measure the quality of
lhe *€t€f produced.

Revision 00 PaEe 3
 p
Santa Maria
Procedure 02

I)T]SICN AND DEVEI,OPM ENT

(PIPt] LAYII.iG)
Dae prepared
Date @proved
Effectivity Date
Revision No
Reilsion Dae
:
:
Jdtua.y 6, 2017
Jaruary 10,2017
January l l,20l7
r00 -

ControlrNo. )fi110241
I *: /lt'
Review€d by: Engr CarlosN Santos Jr - GM Approved by Dr c.
i{ria( Rtcyro - aoo ctrairp<sn

5.2 Sources and Basis ofDesign and Development (Design and Development Input)

a) The de.sign and developme shall take irtto accout the follorying
requiretoents:

1) SMWD standads and sp€cificstions;

2) LWUA'S requirements alld irstructiotrs:
3) PNSDW regulations;
4) DPWH regulations;

b) Ifthere arc oew lrws or regulations that $/outd exis! the G€neral MEnager
shal be respotrsible in d€fgrmidng the arn€ndmetrts or changes in
regulations by coordinatitrg with the relevaot IlatioDal ard intenutional
regulatory organizations.
53 Pipe laying and lot€rcomectioo

Pipeliaes are simple to install, requiring ody minimm of sp€cialized

installatiotr €quipment aod knowledge of corr€ct methods atrd procedues. The
following are g€oef,sl guidelioes to bllow:
r) Ercrv.lior
Preoaration:
l. Advance sdnen notic€ shodd be giv€[l to ths governDent ageoci€s
conc€med, aff€cted driveways of households aad othcr establislurents
for information.
2. Excavation pennits, if nec€ssary, should have bean s€cued ftom the
govemmeat agencies that have jurisdiction over lhe project.

3. Always refer !o the detail€d plans for the corcct field locatiorq
slignmert trerch ad Hdiog specificrtions before mobilization and
excavatiotr begins.

Revision 00 Pace 4
 p
Santa Maria
Procedure 02

DESIGN AND DEVELOPMf,NT

(PIPE LAYING)
Dde prepared
Date approved
Effectillty Date
Revisron No
Revision Dare
la,lray 6, 2017
laj.uary lO, 2017

oorl,20l7
January l

Control No. pAtns

Reuewed by: Engr. Culos N Santos Jr. - cM Approved byr Dr a G.

/l PleIo - BOD Chairp€rson

4. Make sule lhat all 6e oecessary bollards, baricades and waming

deviccs or whatever is needed ar€ properly pla€ed lo protecl the safety
ofthe construdion crew aod the public.
5. It is advis&ble that the alignment of the pipeline trench should alwsys
be betwe€n the cxisting dnimge End the private prcperty; or always
lear sod adjacent to the private prop€rty.
6. If the proposed location of the &erch is below asphalt or concrete
pavemetrts, corrcrete cutter should be used to ensue smooth edge cuts.

Jack tammerrtsackhoe Breakers should be used in breakhg asphalt

and concrete pavem€nls.

7. Asphalt/Concrete cutthg ald breaking should be implemented in

sdvance prior to the schedule of the excavEtiotr and prpe taying
activities.
8. All asphalt and concrete debris should be hauled away immediately to

avoid using them as backfill materials.

9. No renching $ould be allowed to start and proceed wiftout the
requircd bollards, banicades aod waming devices.
10. Alt pipelines, valves and fittitrgs, construction materials, tools,
€quipment, etc. must be prepar€d, ready and available. No
exclvation for any section of pipeliae insta ation shall be
p€rformed utrtil pipelines, valves and finings, coostruction
matedals aod all other mlferials necessary to complete the
itrstallation are otr-hatrd.

Revision 00 p"g" 5

-
 p
Santa Maria
Procedure 02

DESIGN AND DEVEITOPMENT

(PTPE LAYING)
Dde prepared
Dale eproved
Eflectirlty Date
Revision No
Revision Date
lanu3fy 6, 2017
Januay 10,2017
January I1,2017
00

Control No tlioztc
ul, ),L tl
Reviewed by: Engr Carlos N Santos Jr - cM o**,*or, k gK nrerro - BoD chai'p.rson

Tr€flch Excaiatiop:
L Unless otherwise shown or ord€i:ed, excavation for pipelines shall be
open-cut Aeaches. Trench should be stlaiEtt, wilh vertical sid€s
center€d on the pipe cent€dine.

2. Trench excavation should not extend too far ahead of pipe laying for
safety ressons. The maximum amouot ofopen trnch permitted at atry

one time itr olle locrtion rhall be 300 meters, or the lenStl trecessary to
accommodate the amount ofpipe hstaled h a single day, whichever is

greatef.

3. Baricades ard waming lights sha[ be provided and mai ained fo. all
henches left op€n overnight, except at inters€ctions and driveiYays in
which case of heavy st€el plares adequarcly brac.ed bridges or other
type of caossing capable of supportitrg vehicul8 traffic shall be
finished as dneded by the Engineer. Or, do Dot lerve open trenches
ov€mighl at all. An open tench pres€nts a dsnger to the constructioo
cr€w atrd the public, especially at night.
4. Always refer to the "Trench Excavation Detaif' for the depth aud
*idlh dspending otr the pipe sizes and location.
5. The trench width should not be morc tbar 0.30 to 0.60 meter greater
that the outside diameter of the pipe.
6. The trgnch walls may have to b€ "sloping" when the soil is oot stable.
7. For curve alignmcnts, the trench width should be great€r than the usual

to accommodale the permissible deflectiot ofthe joints.

8. Trench bottom must be unifom, fiee from humps, abrupt change of
dir€ction hard obj€cts, large aod,/or sharp stones, Erd tsee roots.

Revision 00 Page 6
 p
Santa Maria
Procedure 02

Df,SIGN AND DEVELOPMENT

(PIPf, LAYING)
Date prepared
Date approved
Etrectruty Date
Revision No
Revision Date
Janud-y 6, 2017
January I 0, 2o1 7
.lahuary I l,2017
o0

t ,1t0247
(L[. I]" 4
Control No

Rsview€d by: Engr Carlos N. Santos Jr. - CM Approved

/,, l,
by Dir ldiguckG Pleyto - BOD Chairperen

9. Trerches shall be over-excavated beyood the desiFed depth only

whco orderEd by the Eryircer. Such over<xcavation slull b€ to the
dcpth ordqed. The Eench shall then b€ refilled to the grade of the
bottom of the pipe with salld until the pipe is covered with the
sp€cifed thickl€ss, aod thefl with selected gialular materials obtained
from the excavation.
10. ln unstable gloutrd, durhg over-excavdior, the treoch walls mayb€
shored or sloped.

I |. Except where trees are shown on the drawilgs to be removed, trees

shall be protected ftom injury during constsuction operadons and no
tree is to be rernoved ryithout wrifien permission or permit ifnerpssary.

Tree rcots crn be hiDmed and cut ifit is arr obstrucliotr only with the
pqmissiotr of the Engirc€r.
12. Water mus( be kept oul of the trench dudng constructiotr so tlEr
the pipe will Dot become contaminat€d. Dewsteriry pumps should

b€ used in the trench if oecessary, to rernove any builditrg up of

wat€f,.

Revision 00 PaEe 7
 p
Santa Maria
Procedure 02

DESICN AND DEVf,LOPMf,NT

(PIPtr LAYTNG)
Date prepared
Date approved
Iar @y
Jaiuuy 10,2017
6,2017

Effectivity Dde January I I,2017

Revision Date
00

I Conlrol No. rr4

Reviewed by
il-Il' /.
Engr. Carlos N. Santos Jr. - GM nor** 0",., h",(ot !,*o - roo"nn **n
^I

(a ^ro'.d 5d nd4

Section

Revision 00 Page I
 p
Santa Maria
Procedure 02

DESIGN AND Df,VET,oPMENT

(PIPE LAYING)
Date pr€par€d
Date eproved
Effe.lr\,rty Dde

Revrsion Dde
JaII!'aty 6, 2017
Jaluary 10,2017
Janu{y I l,2017
00

I Control No. dro-,

A-t ,\I l{
Re'1ewd by: Engr. Carlos N Sa os Jr - GM o,h,*?,! nr,c,,to - BoD cha,,pc.!on
^*-,u*,

Section

t*' 3

Horlzohtot Driltlng Fo. Urder Rood Povhent

HDPE Pipe C.ossing

Revision 00 Page 9
 Proccdure 02 Date prepared January 6, 2017
Dale approv€d Januaty 10,2017

@
Santa Maria
DESIGN AND DEVELOPMENT
(PTPE LAYING}
Effectivity Date
R€vision No.
Revision Date
January t l, 20l T
00

ConroLNo. pa6{to
) Lr
Review€d by: Engr Carlos N Santos Jr - GM Appror€d by Dir
"kilefo - BOD Charrperson

Sard Beddine:
l. Th9 tr€nch bottom must b€ properly leveled and ft€€ from large and/or

sharp stones and objects so that the fuI lotgrh of thc pipe will have

continuous, firm support.

2. Sard bedding should be spread ovq the trench bottom to fte full width
ofthe trench witl the thickness of l50mm.
3. Compacted sand shall also s€rve as a backfill material to the both
sides of tbe pipelines and l50mm. above the outside diameter of
rhe pipe. Also refer to the "Trench Exca,/ation kail".

Spring Llr,o, 50 Percent 60 Psrcanl

lllllil or Midlina,
Prpe lllllli ;l=,:. lllllll ol Pipe
Olameter

Pipe s€t on iet B.dding up to 50 Bodding up to 60

! nCadon wlthou! psrc€nt ol piPe percant ol pip€
bedding hd6 limited diameter indoases dhnel€l incrsas€6
supporling sk6ngth. swportLrg st angth suppodng alreng h
by 38 pG.csnt by 73 percent.

ililil' Oo Porcont
of Plp6
Diametgt

eeddhg ov.r 1O0 Bedding over 1m percont

P€rc€d ol pjpa diam€rar ol diamet€r, plus Oood
(to spring line) lE€a,sB6 6ld6fill compadlon.
supporting arength by lncreas6s 6u[rporting
1 14 perc6nt- strengh bv 150 D€rc€nt.

Revision 00 PaBe 10
 Procedure 02 Dete prepared Jaruary 6, 2017
Dare pproved January 10,2017

@
Santa Maria
DESIGN AI\'D DEVELOPMENT
(PIPE LAYING}
Effectivrty Dde
Revisron No
Rcvision Dste
Janury I l,2017
00

I Control No. elztt

Gl"^[.
Reuewed by: Engr. Carlos N
Ll.
Jr
Santos - CM
//
App.""d by, Di,. Mfrd .K-ro,"nn*n,
b) Pip. Hrtrdlirg
l. Ifpo$iblc, pip€ materials should be loaded/unloaded using some form

ofmechanical lifting equipment. Whstcver method used sbould

prev€ot sbus€ atrd dsmage to tfie pip€ materiEls-

2. Ir hEndling lhe pipes, tro hooks, chains, or similar metsl devic€s should
conlsct fte pipe aI arty fBilure poitrts.
3. ln srmller sizEs ofpip€s, it can be loadeduDloadod by two or more
people carrying 8t both ends or rrith petsor/s at the middle.

4. Pipes should never be draggod along the gound or road.

5. All pipes, finhgs ad gasket oaterial should be kept as clean as

possible and be protectEd from 8Dy contdninstion.

6. Pipes $ould be unloadod Es near to the treach as possible to where

lhey Ere to be us€d, so as to avoid excessive handling.

7. The pipe $ould be laid on the side opposite the excavated mate.ial or
equipmcnt, or, ift€nch is trot yet opercd, opposite wh€re these will be
positioned.

8. Pip€s should b€ secured against rolling ifto the treoch and kept safe

from Eaffc aDd heavy equipme .

9. The bell end ofth€ pipe $ould b€ plac€d towsrds lhe diredion ofthe
wod{, Es dudtrg the iDstallatiotr th€ spigot crd will enter the bell e,nd of
the previously laid section.

10. Lifting e{uipment should be used to lorver lE gcr pipes; for which
a webbing sling should be attached to the pipe.

Revision 00 Page 11
 p
Santa Maria
Procedure 02

Df,STGN AND DEVf,LOPMENT

(PIPE LAYING)
Dateprepard
Date

Revision No. 00
Revision Date :
: January

:
/'
6, 2017
approved : January 10,2017
Effectivity Date : January 1 1. 2017

Contol Nq. . PMqZI2

Cr.-l^- ),h tt
Reviewed by: En8r. Carlos N. Santos Jr. - GM o*,
",* r, rn *k/K -BoD chairperson

Unloadin,r ofPipes

FIGURE 5-4 Unloading PVC plpo with snubbinElropss

Stackins

\
t,

+--
$
lD

P IPE STOCK F1LE

Revision 00 Page 12
 p
Santa Maria
Procedure 02

DESIGN AND DIVELOPMf,NT

(PIPE LAYING)
Dare prepared
Date eprov€d
Eff€ctivity Date
Revision No
Revision Date
Jaiuary 6, 2017
January I 0, 201 7
January I l,2017
00

,fi6-,'
UIIAI
Coqtsol No.

Reviewcd by: Engr CarlosN. Santos Jr - GM Approved by:

F1 //'
pi'Lmgr.k c. pt.r'to - BOD Charrperson

c) Pipc Lyitrg
l. Aftcr the trench bottom has been prepared and the l50mm. thicloess
of sa,ld bedding has beeo placed, the pipe may be s€t in place.

2. Pipes should be iee tom damage. Any unsatisfictory s€c'tions should

be rejected.

3. The inside of each prpe length should be clean. Any din, oil, grease,
animals atrd other foreign materials $ould be removed.

4. The proper procedue h joining of pipe varies somewhat with the

type of pipe:

uPvC Pipes (UnplEsticized Polwitrvl Chloride)

i. Clean the bell of all dirt or foreiSn material that codd i erfere

with the proper seating of the rubb€r gosket. Exa{iqe intaior of

pipe for any soil or d€bris which, if found, shall be rernoved by
brushitrg. scrEping or rinsiDg-
ii. Fold the gasket into a h€art shape with the color oar*ing on li€
gasket hcing out. lDsert the gasket into the bell ard map it into the

gasket goove utrtil the g&sket is free atrd smooth ftom waves.

iii. Clear th€n epply approved lubricant to the tspered erd of the pipe
s?igol from the taper to the reference mark.
iv. Align the spigot and bell, then pustr the spigot all the way into the
bell until the reference mark is flush with the end ofthe bell. This
mark should never exceed 9mm from lhe end of the bell after
jointiry.

Revisior) 00 Page 13
 p
Santa Maria
Procedure 02

pEI@pIEVE!4BI{ENI
(PIPE LAYING)
DaL prcpared
Dacqproved
Etretivity
R€vision
:
:
January 6, 2017
Jaruary 10, 2017
ke r Janusy l l,20l?
No o0 ,
Rcvision DdE /
controlNo Prlo2-11

Revi€wed byr Enar. Carlos N. Santos Jr - OM Apprcved by: Dir Ple),to - BOD Charrperson

v. Whur making field cuts, it is best to usc pipe cutter to assure a

square eod, but a conventional wood sarr or hacksaw maybe w€d

but cut the pipe carefully.

vi. Field cut etrd needs to be beveled. Use a 6le to bevel the pipe md
be sure to copy the factory bevel aDgle of l5 deglees. Also, b€ sure

to copy th€ guide mark on each pipejoint eDd. Use factory ma*ed
efld ofthe saDe pip€ size as a guide.
vii. During the lo$ieritrg of uPvC pipes, one m8n should spply
pressure agaiNt the unjoiltcd end ofthe sfing to itrsue that nolle
ofthe pipe ends dip back tom the s€ating agiinst the stop.
viii. Examirc the guide ma* on each joint oflhe pipelines to insure that
it hEs not mov€d more than 9rr|m from the eod of the bell, afrer
lowering.
HDPE PiD€s (Hid Dersity Polyelhfh€)
i. HDPE Pipes are being joined by heat tusion. Tbe prirciple of hest
firsion is to hcat two surfaces to a designatgd tempentue, then fuse
them together by rpplicatioo ofa sufficient forc€. This forc€ causes

tlrc melted materials to flow aad mix, thereby resulting in fusion.

Whe[ fused ac..ditrg to the proper procedures, the joint Er€a

becomes as strotrg as or suonger thafl the pipe itself itr bolh tensile

and pressure properties.

ii. Field-site butt fusion oaybe made readily by using butt tusion
machines that secure and precisely align the pipe elrds for the
Ilsion proc€ss.

Page 14
Revision O0
 p
Santa Maria
Procedure 02

DESIGN AN'D Df, VELOPMf,NT

(PIPE LAYING)
Date prepared
Doe 4proved
Effoctitlty Dde
Revision No.
Revision Date
tanuary 6, 2017
J&uary lq
Jaruey I l,2017
o0 ,,-
2017

.l Confol No. Ptlo2J 5

Revie!,/€d by: Engr. Carlos N. Santos Jr - by Dr G Plelro BOD Chairperson

iii. Clean the inside and outside ofthe pipe lo be joined by wiphg with
a cl€an cloth. Examine interior ofpipe fo. atry soil or debris which,
if fouod. shall be rernoved by brushiDg. scraping or rinsing.

iv. Clamp the compone s in lhe machille. Check alignment of the

ends ard adjust as needed.

v. The pipe ends must b€ fac€d 1o establislrcd clear\ palall€l mating

sudac€s. Most, if nol all, equipmeot manufacturcrs have
incorponred the rotatilg planer block design h their fac€rs to
accomplish this gosl. Facing is continued until a mininal disralrc€
exists between tbe fixed and movable jaws of the machirc and the
fac€r is locked firmly ard squarely between the jaw busttiogs.
Remove 8try pipe chips tom the hcing operatiotr aod arly foreign

matter with s cle-an, li -fiee cotton cloth. Bring the pipe ends
together with minimal force and inspe{t the ftce ofr. A visual
hspectioa of this op€ratiotr should veriry thal fices are square,
p€rpeDdiqrlar to the pipe crnterline oll each pipe end and with Do

ddectable eap.
vi. The pipe profiles must be rounded and aligned with erch olier to
minimize mismatch (highJow) of the pipe x"lls. This can be
accomplished by tigrrtedng clamping jaws uotil the oBtside
diam€ten of the pipe eods match. The jaws must not be loosened
or the pipe may slip during fiuion. Refac.e the pipe erds aDd

remove any chips fiorlr re-faciog operation with a clean, linhfiee

cotton cloth.

Revision 00 Page 15
 Procedure 02 Dafe prepared laf.$ty 6, 2017
Date approved January 10,2017

@
Santa Maria
DESIGN AND DEVELOPMENT
(PIPE LAYING}
Effecti!1ty Date
Revis'on No
ReYision Date
Ja,udy I1,2017
00

fia
conril No. /PMO2-16

u^L &a
Revic,\ird by: Engr. Cslos N. Sant6 Jr. - CM Approved by: Dr Miguela G Pleyto - BOD Charrperson

vii. Use a heatiog tool 6at crn simultrneously heat both pipe ends.
Thes€ hesting tools are normally fumidld with thermometers to
measue intemal heater tempemhrIE.
viii. The operator drculd monitor the temperahlr9 before cach joint is
made.

ix. Make sure thar th€ h€aler surface that come hto contact with the
pipe should be clmn, oil-fiee and coatcd with a lon-stick coating
as recommetrded by the maruftcturer to prevelt molten plastic

tom stickitrg to the heatcr surfaces. But, never use chemical

clean€rs or solvetrt to clean heating tool surfacas unless

recommetrded by the manufacturer.

x. Install the heater in the butt ftsion machine and btug the pipe eDds
into fi l cootact with the he3ter. To eNure that full alld proper
contact is mad€ hwee! the pipe eods md the heater, the ioital
contad drculd b€ under moderate pressue. Set the hesler !o
approxirDately 170 deg. Celsius. Sustaio the presrle while a bead

of moltor polyethylene develops b€tween the heat€r 8Dd the pipe

@ds. Bead size must be udform all thrcughout lhe circumferenc€
ofth€ pipe. Rernove excess beads urtril the ends ofpipe is melting
u formly. when the prop€r b€ad size is fom€d sgrinst the heatcr
surfaces all arouad the pipe or fitting ends, remove the heater. Melt

bead size is d€Eend€nt on pipe size.

Revision 00 Page 16
 p
Santa Maria
Procedure 02

Df,SIGN AND DEVELOPMENT

(PIPf, LAYING}
Date preparcd
Dale 4proved
Efre.tivity Dat€
RevisionNo
Revision Dare
January 6,2017
January 10,2017
Janu6ry 11,2017
00

Cgntrol No. 61nor-,,

A)r
Review€d by: Engr. Carlos N
L*. A.
Jr cM
Santos - O*"*r,rt Mrfldela C. Pleyto - BOD Chairperson

Pipe Size (diameter) Appoximate Mett Bead Siz€:

50mm to 75mm: 2E!!
l00mm to 200mm: 3-5rnm
200mm to 30omm: 55mm
300mm to 600sm: 6-l lrnm
600mm to 900om: I l-14run
xi. Afler the heating tool is removed, quickly iEpe€{ the pip€ ends
(NOTE: If a concave melt surfac-e is ob*rved, unacceptable
pressu€ during heating has occtmed and the joht will be low
quality. Do not conlitrue. Allow the compotr€Nlt €nds to cool
completety, and restart at the beginning. Exc€pt for s very brief
time to seat the compon€nts fully Egainsf the heater tool, do not
appty pressue duftig heding.), thcn irmediateb b ng the moltetr
pip€ eflds togcthcr with sufficient fusion force to form a double
rollback bead against the pipe wall.
xii. For matrually opented ftsim machitres, use a torque wrertch to
apply the proper force. For hydraulically operated fusion machines,
hydrulic gauge resding for the fusion pressue shall be
recommended by the manufa.tuer.

xiii. Hold the joitrt irunobile under tusion forc€ urtil rhe joitrr has
cooled adequately to develop strength. Allowitg proper cootitrg
times under fusion force prior to removal from the clamps of tlle
machine is important in schieving joht integrity. The fusion force
should be hetd betweeo the pipe eods for approximately 30-90
seconds per inch of pipe diameter or until the surhce of the melt
bead is cool to the touch. NOTE| Avoid pulling, installation or
rough handling for an additional 30 minutes. Additional time may
be required for pipes wi& a \rall thictness gealer than 2".

Revision 00 Pege 17
 Procedure 02 he prepsr€d Januay6,2017
Dstc approved i Jarurry 10,2ol7

Santa
@Maria p,trlgN_4ra_uEvE@EN!
GIEEIAUNC)
gff€critrty Dde
Revision No.
Revision Date
: January I
O0 ,//
l, 2017

,t Contsol No ,1r0",,
cJ*L,),L
N
Rcviewed by: Engr. Carlos Jr
Santos
il
- CM Apprcved by T,Kr,*'.BoDchairp.rson

xiv. Visually insp€ct atrd compare th€ joint against the manufacturd's
recoormended appeirircs guidelincs. Visus[y, the *.idrh of butt
firsion beads strould be approximEtely 2-2 7, times the bend hciSht
above the pipe and tbe be{ds should be rounded ard miformly
sized all around the pipe circumfcrence. The v-groove belwe€n the

beads should trot be de€per than halfthe be€d height above the pipe
surfac€. In such cas€s, visual evaluation is based maidy on the size

and drape oftlrc pipe-sid€ besd.

xv. visually unacc€ptable joints should be cut out atrd re-fus€d ushg

the correct procedufe.

St€el PiDes (Surhce Painted/Cement Coated/Cemeft Lhed)

i. Always check lining and coating for damage. Repair the large
cracks and/or loose mortar in coating. Small cracks io in lining are

less a concem as they will heal after introduction ofwater.

ii. t-ook at pipe ends and body of pipe for damage thal rnay have
oc.urred dudng trdnsponatioo. Badly damaged s€ctions have to be
discarded while others $all be repaked.

iii. The interior of each pipe section shall b€ clean and fre€ from
foreign materials at all times especialy dEitrg pip€ laying
activities.
iv. Pip€ larger than 600mm is almost alrf,ays assernbled in the trench.
Smaller pipe is sometimes assembled above the trench and loweted
iato it by me{ns of a chain hoist or by a mecha cal equipment.
v. Welded joints are either lap joint or butt strap.ioint.

Revision 00 Page 18
 p
Santa Maria
Procedure 02

DESIGN AND DEVELOPMENT

(PIPE LAYING)
Date prepared
Date approved
Efrectivity Dare
Revision No.
Revision Date
Ian]uary 6, 2Ol7
lalnary 10,2017
Janutry
00
I1,20!7

,t .{*,,,
l" //
Contrql No

AL t, AA a rterto - BOD Chairperson

R€view€d by: Engr. Carlos N. Santos Jr. - GM Approved by: Dir. ff,bguekc.

vi. Lap joints aod butt strap joints may b€ welded tom the outside of
the pipe or from the hside ifthe diameter is large enough.
vii. The butt stmp shall have a minimuo plate thickness of 3.5lnm.
Provide a hand hole where the lining ofthe butt strap joint cantrot
be rcach for repair by the crew.

viii. Inside joirts of clment tined steel pipes shall be plastered with

cement mortar.

ix- For diametsrs smalter than 450mm, the shoulder of the bell is
buttered wilh a stiff mortar containiflg I part c€ment and 3 parts
sand prior to installiry the next sectiotr ofpipe.
x. Use a swabbing device, such as an inflated rubber ba[ wmpped ilt
burlap, to wipe away the excess mortar, making a smooth, flush,
hside joint. A wire is threaded through t}rc pipe section to be laid
atrd attached to the ball prior to joiniry the pipe. When the sectiois

are joined, the spigot squ@zas the mortar into position agahst the

shoulder of tbe b€ll, and lhe swabbing devic€ is pulled liom lhe
previously laid sections psssitrg tiejoint.
xi. For larger diaoeters than 450mm, the inside joiot is hand pointed
with the stiff mortar after the pipe is in place. The mortar shall
contain I part cement atrd 2 pafls sand, dry mixed atd moisteoed
with just sufficient water to permit caulking aDd trowelhg without
crumbling.
xii. The pipe shall not be put itr service or be subj€cted ifto a hydraulic
test until the mortar has cured a minimum of24 houn.
xiii. Exterior joirt spaces are filled with a cement mortar grout
consisting of I part cement to not more thall 3 parts of satrd mixed

to a flowing consistency.

Revision 00 Page 19
 p
Santa Maria
Procedure 02

DESIGN AND DEVf,LOPMENT

(PIPE I,AYING}
Date prQared
Dae approved
Effectitrty Date
Revision No
Revision Date
lanlraty 6, 2ol7
January I 0, 201 7
January I l,2017
00

Control No pluo
i
Revre*ed by: Enar. Carlos N
t Ult
Santos Jr. - GM Approved by: Dlr
,b l//
Mrsueba Pleyto - BOD Chairperson

xiv. A diaper should be plsced aroutrd lhe joitrt and faxrcned with metal
strapping or similar malerial. The gout is poued ino an opoing
at the top of the pipe. The grout poured do1{n one side ofthe pipe
will flow up the olher; then the top of the pour csn be covered with
protective rnaterial,

xv. Surfac€ paint€d steel pipes shall be used in exposed environme[t,

srch as bridge and culvert crossing, etc.
xvi. Outside joints of surhc€ painted steel pipes sh8[ be paiDted with
galvanized irorr primer.
xvii. The fitral coating for the surfac€ paifted geel pipe shal be a semi-
gloss enamel.

5. t-ower the pipe hto the trench by using chaiD hoisr or mech8ldcal
equipmeq if possible. In smaller diametqs ofpipelines, pipes maybe
lower€d itrto the tr€nch by two people using ropes, orc rope looped
around near each end ofthe pipe. Do not roll the pip€s into th€ trench
ftom the top.
6. taryer pipe sizes are b€st hardled with appropriate equipment. The
pipe is usually supported by a sling in the middle of the pip€ lengtfi
when lowered by a machine. The sling must be rcmoved once the pipe
is itrside the trench.

7. Make grrc that the entire lengd of the pipe section is itr contact with
the ground.

8. Pipe lengths strould neyer be deflected in the joints to ary d€gre€s thao
that r€comnended by tbe manufacturg.
9. Always check the irside of the pip€. Do nor le{ve opetr etrds of
installed pipes. It should be plugged aDd s€cur€d to prevent the
enty ofanirnals, dilt, rench waler and arD/ other foreign materials.

Revision 00 Page 20
 p
Santa Maria
Procedure 02

DESIGN AND DEVELOPMINT

(PIPE LAYING)
Date pr€pared
Dale approved
Etrectrvity Dde
Revision No.
Revision Date
Janutry 6, 2017
January I 0, 201 7
January I1,2017
00

Contro] No pu{z-zt
ALt li
Revi€w€d by: Engr. Carlos N. Santos Jr - GM
14
r, on fuuoK - ro,*r,**
^r*o^

ht
': ". t..

Wron3

d) htcrcomccliotr
l. Prepare aI the rccess$y materiEls, fitrings, tools, equipm€nt,
barficades, wamhg devic€s, etc.
2. ltrsp€ct 8ll valves ard fttings for confonnaoce to shop dmrring md
tlut€riah.
3. Noti! the Custoner S€rvic€ S€ction of SMWD and/or th€
corcessionairds on the Effeated Erea for low supply of watgr or
possible water ht€rruption.

4. Isolarc the sections of the mainline by closing the nqrest isolating

values.

J. Open & hydnnt/blo*.offvalves or tap to relieve line pressue.

6. Cut lh€ int€rconnection portion ofte pipe line. tt is best to us€ pipe
cutte, to assue a sqlurc end, but a conventional wood saw or hacksaw
maybc us€d but cut thc pipe carefully,
7. Dewater the exc€vation.
8. Ma[euver the fittings into the goper position affer making sure that
the pipe ends arc properly cut.

Revision 00 Page 21
 p Procedure 02

DESIGN AND Df,VELOPMf,NT

D6te prepared
Dat€ approved
Effectivity Darc
Revrsion No.
January 6,2017
l$lary 10, 2017
Janudy I1,201?
00
Santa Maria GEE-IAYUG] Revision Date
Contrgl No. 6,,
Reviewed by Engr. Carlos N
t
Sartos Jr - Approved by Dir
4
c. Ple,,to - BOD Charrperson

9. Always chcck the atignment ofall valves and fittitrgs iDvolved.

10. Make sure th* the rubber gBskets are not damag€d, clean and free
fiom dus and other for€ig! materials.
ll.Nut tightening should follow a definite sequenc€. One "round md
round" and the other is "crisscross". Either should be satisftclory.
12. Inspoct pipe flatrge for rvarphg. lf bolts are tichteoed Egdnst I warped

flange, there is I danger ofcracking the c{st iron valve flange.

13. After all v&lves and finhgs arc joioed and iriercomected, subject it itr
a low pressure to check for leakage. Incre3se the pressue gndually.

14. If there 8re leaks ar any joitrts, cut the $pply of water aod repair it
immediately. Reped dre intercon ection sequenc€ utrtil tro le€k is
pr6€nt in tha interconnectiotr.
15. Provide concrcte 0rust blocks atd strchors to prevent movemcot of
fittiogs.
16.lrt the conctete mixtue dry and prcpare the area for bacKlling
and compactio[

c) Thrult Elock ud Atrchor!

Any pressurized pipeline will generate thnrsts that could caeate gEdusl
movem€nt in th€ fitting or pipetirc that will eventually caus€ le3kage or
completely s€paate tlle couplitrg or fittiog. Pip€ thrust is gercrated ar
locations wheie atry offie following situatiom existsl

Pipe Tbrust Blocks - is a mass of conca€te poued in plac€ b€twe€n the pipe

fifthg and undistuded soil at tl€ bottom or sidc of the pipe trench. It
effeclively ttaosfers the load tom the pipe fiuing to a wider surface area on
the soil.

Pipe Thrust Anchols - is a mEss of concrete *ith embedded steel strap

rcds to resist upward thnlsls induced by pressure on pipes or fittiogs.

Revision 00 Pege 22
 p
Santa Maria
Procedure 02

PESIGN 3ND-U!VE!9EM!NT
(PIPE LAYING)
Dalr prePared
Date eprov€d
Efrectivity Date
Revision No.
Revrsion Date
ldt'.]f!y 6, 2Ol7
Jaluary lo,20l7
January I l,2017
00

h/
Pi/fo2-21

Er llA
Confol No.

'//
---
Rwiew.d by: Engr. Carlos N. Safltos Jr. - GM
14

Generaly the concrete rnass is poued

Approved by:

h
Dr .fir{rguclarrS. Ple),to -

plsca below the firring to b€

BoD Chairperson

anchorcd.
tpstallation Prccadues ofThrust Blocls std Anchors:
l. Noo-structural corcrete (2,000 psi) should be plscrd b€tw€fl the
fittilg and the uDdishnM bearing soil.
2. The concrele should be kept behind the bell ofthe fitting lt slrculd not
be allowed to rm over against the pipe or into lhe joitl
3. The concrete should fill in completely arourd the fifting. The pipe or
fitting should not be e[c!sed, as there should be allowance for slight
mov€ment due to t€mpqature chatrges alld pressue.

4. Thrust block are not rc€d€d at the welded flanged joirts of st€el

pipes.

r
IiLBUS]jlaa$..q{-AUaEall

00 Page 23
Revislon
 p
Santa Maria
Procedure 02

DESIGN AND DEVEITOPMf, NT

{PIPE LAYING)
Dde prepared
Dae approvcd
Efrectivity Dde
Revision No.
Retlsron Datr
Janury 6, 2017
J&uary 10,2017
Januey ll,20l7
00

Control No. plltt/-zt

CJ-l^,1* tl
Reviewed byr Engr. Carlos N Sanlos Jr. - GM
^**^ *, &*,1K- BoD chairp.rson

f) Brclfrllitrg.rd CoEp.cfioo
l. Warer, if pres€ot, must be rdnoved 6r$ ftom the trcrrch using a

dcwat€ritrg puop or other means before backfilling.

2. Backfill always follows pipe hstallation as closely as possible. This
Eotects the pipe from falling $arp and bi8 rocks, climinat€s the
possibility ofrhe pipc getting lifted due to flooding of the open trench,

and avoi& thc pipe shifting out ofthe tine duc to cave-iDs.

3. The pqsotr in charge sbould insist that the bacldll be doDe geotly md
thomughly.
4. The fiIst layer of the brckfill must ats,ays b€ clcar Sratrular material
such as sa[d. Suitable soil cal be used if recommended by the
etlgneer.
5. The pipe must be covercd evenly for 8t l€ast l50mm lhick from the
pipe's surhce. Malually compsct the sad 6rmly to avoid d Dage or
mov€ment ofthe pipe-
6. The succeeding l8y€rs of backfill must be selected soil mat€riah, aee
of lsrge atrd/or shalp stones and lumps.
7. flled h lEysrs, l00mm to
The remainder of the treoch sbould b€
l50dm lhick, with each laycr beiry carcfully and thomugNy
clmpecred beftne the next layer is placed.
8. Use & tampiDg bar or any othcr app,roved mecharical €quipme duriDg
compaction.
9. tftr€nches arc hI road right-of-way or where there will be a sidesdk,
the coEpl€ted backfill must meet the coryaclion requirements oflhe
ageocy coacem€d. BEckfill itl other trerch€s tr€€d rDt b€ compscted to

suc! a degree.

Revision 00 Page 24
 Procedure 02 Date prepar€d Jrnu&'y 6, 201?
Dare qprovod

@
Jsnuary I 0, 201 7
DESIGN AND DEVEIOPMENT Efrectiuty Datc Janury I l,2017
(PIPE LAYING} Revision No. 00-
Santa Maria Revision Date

hrur
Confol No. t*oz-zs
0)-1.
Revrewed by: EnSr CarlosN Santos
\L ll
Jr - GM Approved by: D r.Lfarguak'c. Ple,,to - BOD Chairp€rson

a ulg. T rPxlc lrar I A|o 2 c ullE a tAraPtto tAn sttx fLAt

NAITOI, HAAO THEi TAfPre x€AD rmEir TAF|& sorl lt
lo( lEiE lll Pt?Es IIIE SIOE3 ATO TOP 6 PIPE

g) Surfrcc R6tomtion
L All tlanaged and disturt€d area du€ to pipe layiry activities must be
reslored to its original condition.
2. DaEsged cons€te/asphalt paverned restomtion is shictly enforc€d
upon dre coEpletion ofthe pipe layhg aad hydro testing sctivitiGs.

Revision 00 PaEe 25
 p
Santa Maria
Procedure 02

DESICN AND DEVELOPNTENT

(PIPE LAYINC}
he
Date
preP8rld
eproved
Eff€ctiuty Date
Revision No.
Revision Date
Janudy 6, 20 I 7
Janu"ry 10,2017
January I l, 2017
00

Control No. PMo2-26

b"l.)e
Reviewed byr Engr. Carlos N Santos
il
Jr - dM
/, lt
Approv€d by Dr{. Migutld G. Plc),to - BOD Chairp.rson

3. All concrete paveme[t sudbcrs and 8ll comrcte base under 8n

asphaltic mix surfacls to be rcstored stnll be scored with concrete
cutthg equipmeft iDto clean straight lines.
4. Clean the sides of the pavements rqDovitrg foreign particles using

cleal tap water-

5. h lhe cas€s ofdamag€d, adjacent pavemeffs, the damaged area should

be included io the surface .estoration aod itrside the perimeter of the

sc.lpd portion.
6- ln the cases of damaged, removed or disturbed fcnces, pos! street
signs, surface slructues, and other propeities, whether tkough failue
or deliberately to efficiendy perform the repair works slull be replsced
or repaircd ac-cordingly to its original sppcaruce and specifications

7. The Eeparod corcrete mixture for the surfrce testoration should have a

comEessive stragth of 3000 psi. A coDcaete mixlure ratio of I pan

clment, 2 parts sard and 3 pats &ggr€gate will produ@ a @lcrete mix
of approximately 3000 psi.
8. The rcstored portiotr should have the same thicloess or gr@te. than the

existin g concrete/asphalt pavement.

9. wheD the corcrot€ is slightly hardened, scrsp€ it using s stick broom.

10. Secure the area using the barricades, wamiry devices atrd steel platcs
(if trecessary) to protect the newly restored portion until lhe cooqete
reaches its maxi$um stsength.

I l. Bardcades, waming devices and steel plstes sttould b€ remoYed on the

site thrce (3) to five (5) days, depending upon the condition of lhe
restorcd portion, after the c.ryletion of ihe rcstomtio! ac-tivities

These should b€ prop€rly accounted and should be rcturned to the

Gener&l Services Section.

Revision 00 Page 26
 p
Santa Maria
Proredurc 02

DESIGN AND DEVELOPMENT

(PIPE LAYING}
Date prQared
Dare 4proved
Janudy 6, 2017
Jerutry 10,2017
Efreclivrty Dde Janudy I l,2017
Revi$on No
Reusion Dde
00

I Control No {.or-r,
CLL
N
Reviewed by: Engr. Carlos
A
Santos
l,l
Jr - GM o*** r, kWj.Jr,*. -o *.**, -

12. Accomplished all conesponding documents, signed and dated for

record purposes and rum il over to lhe supenrsor.

i) Pipclinc T6titrg
Before being put itrto s€rvice, rcw pip€lines must be hydrcstatically
pressue te$ed. All pipeline testing and disilfections oper*ions should
adlEre to the follo*,ing prEctic€s:
. Pressure and leakage tests are usually dorc at the sarne time.

. Testitrg ofpipelhe should be done h sections befoE atry permanenl

resurfacing.
. That pipeltrc t€nch is partiauy bsckfilled, but all the joins are

€xposed for observation except ill heavily trav€lled rcadways-

. Regadless of the 0?e and size of ttre laid pipe, maximum lengths
oftest sections shall be limited to 500 meters for distribution mains
and 1,000 meters for transmissioD maiDs, so repain 8nd backfill
cao be complaed as fte work progresses- Mistakes in installation

can be noted 8rd corrected before a lot ofpipes have beetr laid.

Pressure atrd Leakaqe Testine:

For Prcssure ard le€kage testing ofpipelines, the following tkee (3) steps
arc implemented:

l. lnspection before testing

- Pipe section must be partially backfill 0.45 m ove. pipe,

to s€curc from mov€filent, leavitrg ody the joints open

for usual visual inspectioDs. All pip€ ends must be

copped and resuined to prevent Bovement. Mske

provisions to relieve trapped air fiom high points and
pipe ends.

Revision 00 PeCe 27
 p
Santa Maria
Procedure 02

DESIGN AND DEVEITOPMf,NT

(PIPE LAYINGI
Dade prepared
Dale approved
Effectivity Dat€
R€vision No
Revision Dat€
latr|Ir?Ey
l$vary
6,2Ol7
10. 2017
Januay 11,2017
00

Con\ol No Prlo2-28

Reviewed by: Engr Carlos N

t,
Santos Jr - CM Approved by: Dir
4
- BOD Chairpqson

2. Visual inspecrion ofleakages

- Prior to stly testiog, the pipe s€diotr must be cleaned by
flushhg with a minimum flushing velocity of 0.80 m/s
(2.5 feet p€r s€@nd).

- Aier 6lling, apply a slight pressue of al least 20 psi

ald allow 48 hours for the lirc to settle atrd stabiliz€.

Dudng the 48-holtl period visually exsmioe all exposed

pipe johts, couplings, valves and fittings for possible

leaks. Also during this perio4 exsmine all thost blocks

especially 8r test eods for exc€ssive movem€nts duo to
$rust forcas which developed.
3. Pressure sDd leaksgp testing/inspection
- Refer to the applicsble specification alld procedures
as given or follow the sDocifications 8s pres€ ed

below.

"As pet LWLIA sta,rdords, the lest slall consisl of holding test
presstft on ecoh seclion of tlc linefor a perid of tso (2) laurs. 'IrE
test presfl/E at the lovest poin slsll be 1.0 Mp (150 Psi) accortrnB
to the class of pipe intlalled, Class lU) or Class 150. Presste
gauges sholl olso be pruvided al oll endt of lhe seclion lested Ttc
water necesslrry lo oinbin lhe Prc.{ntre sll,,ll be rneosltru.J ,h@tgh
a eler or by olhet salisfactory means. 7.1rc leakoge shall be

considered lhtutgh a ,teler or by olhet ,neons. The leakoge shall be

consi&red thz an oul of vakr e leing the PiPeline &ir8 lhe lwo

(2) how test perid. "

Revision 00 Page 28
 p Procedure 02

DESICN AND DEVELOPMINT

(PIPE LAYING)
Dste prepared
Date approved
Effectivity Dde
Revi3ion No
January 6, 2017
January 10,2017
January I1,201?
00
Santa Maria Revision Date
Cofiol No. l.-,
b-t Iku
Reviewed by: Engr. Carlos N
,
Santos Jr - CM **.^ r, k""#rrrr- BoD chairp€rson

fomulo: AL (alloi,, leowe) = l.ES lttelfim ldlo.l per fierrgth in

hnl pet ldayl

'For all other types of pipes except casl ircn ot drctile pipe, ,he
allowoble leakoge tlpuld not *ceed 1.85 litets/ nn of pipe
di@neter/ lorl/ 24 houts."

"Musl ensarc ltal all nevly iastolled closlE pipes stnll be ,esred @rd
rd,ss leaktge test by stbjecting ll9 joints (ofclosue pipes) to a
pressilE of 50 Fi fot a pend offrw mi rares and itually chechiglot
leakag*."

Refer to the Pressure 8nd Leakage Report as presented.

i) ftulhhg .l!d Dilitrfccdotr

Pipe
l. Pipe Flushing

i. It is importEnt to make sura thEt the rrat€r main is clean before

stafting disinfection to rernove any forcign ruterials that may
interfere wift the disinfection activity.

ii. fbshing $ould be done though a hydrant or blow-off

iii. Minimum flushing velocity is 0.8 r/s (2.5 &s) to attain proper

flushing a€Iion, On how much water must be used lo flush

different pipe sizes at rcsidual pressue of28 m (40 psi).
2. lfioduction ofchlodne Solutioo
i. Determirc pipeline capacity to d€terrirc Emouot ofcblorine
needed.

Revision 00 PaEe 29
 p
Santa Maria
Procedure 02

DESICN AND D[\'ELOPMENT

(PIPE I,A\ ING)
Dece prQared
Dde pprov€d
Etrectivity
Revision No.
Dde

Revision Dar€
Janu8ry 6, 2017
January | 0, 201 7
Jahuary I l, 20l7
fi)
ConrolNo. Pn02.l
CLlr, \A CI
Revicwed by: Engr Ca os N Santos Jr - Approved by: Dt ela G. Ple!,to - BOD Charrperson

ii. A chlorinc solution ofnot more thar fifty milligrams per liter
(50 Eg/l) is pumped at the beginning ofa valved section of
pipeline uotil frrll. Determine chtorirc solution with the aid of
"Cblorioe Residusl Test Kif'.
ni. The preferred rpplication poitrt is usually at one erd ofthe pipe
s€ciioD through a stop insen€d otr top of the laid pipe.

iv. The high points ofpipe s€dion beiry disitrf€cted should be

properly vented.

v. At the opposite end ofthe pipe s€ction, a draw-offvalve should

be provided to bleed or drah water durhg the inje€{ion
process.

3. Retetrtion Period ofChlorine Solution

i. The averagc retentioo or contact p6iod for so-mgkhlorine
sotution is 24 hours.
ii. All pipcline valves and apputemnces should be operated to

eDsure that they 8re Elso dishfectcd.

ni. During the 24-hour coota.t p€riod, chlorinared wEtor shodd not
be allowed to flow into the potable x,ater disribution systern.

iv. After a contact period of24 hours, samples should be aken

along the er re length ofthe pipelirc atrd tested for chlorine

residual. ResiduEl chlodtre sball not be less thsll 25 mg^;

otherwis€ the heatrnent proc€dure shall be repeat€d ustil
satisfac-tory results Ere obtained.

v. Never dischalgp highly chlodnatcd watq to the sunounding

area to avoid possible dsmage ro properti€s atrd persotrs.

Revision 00 Page 30
 p
Santa Maria
Procedure 02

DESIGN AND Df,VELoPMENT

(PIPE LAYING)
Date prepared
Date approvcd
Eff€ctivity Datc
Revision No.
Revrsion Date
January 6, 2017
Jarusly 10,2017
January I
00
l, 2017

Control No. /,l-r**-t,

u*t ),4 ll
Reviewed by: Engr Carlos N. Sanlos Jr - GM
{&4
Approved b# Dn G. Ple,,to - BOD Chair?erson

4. Drshiry ed final nushing

i. Draio thc ahlorins solution thrcugh the dnw-ofrvalve into a

storm-sew€r line.
ii. Use clee watcr to flush the disinfectd pipcline.
iii. After flusbing, the.esidual chlorire sbonld be betwe€n 0.20 to
0.75 mgl.

j) Drawings

Revision 00 Page 31
 p
Santa Maria
Procedure 02

DESIGN AND Df,VELOPMENT

eSE!A!INC)
he prepsred
D€re pptol/ed
Effectivity Dde
Revision
Rwision
No.
: January 6, 2017
:January I0,2017
:Janoary I l,2017
:OA/
Date : /
coitrolNo. /-hwo2-32

Reviewcd by: Engr. Carlos N Santos Jr - Approved by: G. Ple,,to - BOD Chai.p€rson

STANDARD FIRE HYORANT DESIGN

l- l

\
\

SANTA I,IARIA VATIR DISTRICT

Sonto Mdrio, BuLdcon
Ehar Ehron!el lh.ia Eror. Co.tos N !o.tos, ,_

Revision 00 Page 32
 p
Santa Maria
Procedurc 02

DESIGN AN'D DEVf,LOPMENT

(PIPE LAYING}
Date prepared
Date approved
ElTectrnty Date
Revision No.
Revision Date
January 6, 201 7
Janusry I 0, 201 7
Jaryary I I,2017
oy

ControlNo larz-tt
nLI
Review€d byr EnSr Carlos N
)
S&llos Jr. - cM Approved by G. Pleylo - BOD Charrperson

S TANDARD F]RE
HYDRANT
CAGt DES]GN

LEF T
SIDE
VIEV

FRONI
VIIV lf
I
SANTA I'1ARIA VATIR DIS TR]C T
Sonto l,lor o, BuLocon
E.C., a.FMu.( f..co A, d? verq EnC.. Co.r6 tl So^toi, Jr.

Revision 00 tag.3:

-
 p
Santa Maria
Procedure 02

DESIGN AND DEVELOPMENT

(PIPE LAT'ING)
Date prepaftd
Datc approv.d
Efrectiuty Dd€
Revisioo No
Revision Dae
Januey 6, 2017
lanuary 10, 2ol7
Janury I1.2017
oo

Cqrrtrol No Pt/02-Jl

Revie*ed by EnBr
/J-l-
N
Carlos Santos Jr -GM Approved by G P!e),to - BOD Chairperson

STANDARD BLDW_ITT VALVL DISIGN

200nn.dio. C.I ond G.I. fittines ao.200.n.d,o. ppelins

l50nn.did. C.I ond G.l. fi-ttings fo. l50nn.diq, plpelin?.
l00f|n dlo, C.l. dnd 61. fittlngs for loonn.dlo pipe(ine.
75Fn,dlo. C.l ohcl 6,1. fittlhgs fo. 75Fn.dlo. pip?lhe,
506n.dlo, C.l. ond G.L fittings for 50rD.did plpe{ihe.

SANTA I'4ARIA VATER DISTRICT

Sonto Morio. Butocon
Eno.. E.nohu.l Enrlco a, de v./a Engr CoAos N, Sonlo., J.
L

Revision 00 Page 34
 Procedure 02 Dae prepared Janury 6, 2017
:
qproved
@
Dde J&|ua'y 10,2017
:

DESIGN AND Df,VELOPMf,NT Effectivity Dde : January I l, 2017

(PIPf, LAYINC) Revrsion No 00
Santa Maria Revrsron Date : -,/
Corrrol No froz-ls

Rcuewed by Engr.
Gt.lS;dJr.
\L lt.
C-rIo"'N - cti.l Approved by h,"K-rr-*DChairF$n

VALVE BIX COVTR DESIGN

*-\

I
E
I
lF- L} {H
Volves shott hove o ntntnun cove. of 0.30n neossred to th€
top of the ope.otrno nut.
Volr'e loo\ cove. sholl be odequotety destgned to co.ry
t.ofFlc toods.

SANTA 14 ARIA VATfR DIS TRIC T

Sontq 14orio, Butqcon
Eno. Corlos N, So.tos, Jr,

Revision 00
Pag€ 35
 p
Santa Maria
Proccdure 02

DESIGN AND Df, VOLOPMIN'I'

{ PIPE L,\\ I\(;)
Date prepared
Date approved
Effectivity Dde
R€vision No.
Revision Dat€
January 6, 20 I 7
January 10,2017
January 11,2017
o0

Contro, No. ,6,-,0

o*r.wn
Reviewed byr Engr. Carlos N Sarlos Jr - GM *k (#,r.. BoD ch6irF$n
^*,*
5.4 Outcome ofDesi$ ard D€velopment (Design and Developme Output)

a) Resull of the DesigD atrd Developmenl will provide sdditioo8l s€rvic€

cormectrons.

b) The Board of Dircctors and General Mslag€r shall approve the new
design forD,/requtements as ft€ case maybe.

c) All changes due lo the Desi8n and Development outcome will be i0

accordance with the compafly's Procedure on Document Control.

5.5 Cootrol ofdesign and development changes

a) Design alld development changes may be iritiated by the Board of

Directors, Gelleral Ma8ager, QM& Department Maiagers and Divisioo
Managers on the bases ofthe following:
.
newly issued regulations by the national regulatory body
.
new LWUA'S requirernents
.
new Govemment rcquireinentvregulations
.
oew SlvfWD reguirements

b) Changes or amendme s to existing wort inskuctions or prccesses rnay

be adopted to etrhance tie Company's capability lo cope or comply widl
the LwUA's and other regulatory tequiremetrts.

c) Chaoges on the Design afld Development shalt be evaluated by the

General Manager, Departnent MaDager (Operdions Department) and
Division Manager (Engheering Division) and repon to the Boad of
Directors the effect ofsuch changes.

d) The Engineqing Divisioo strall maintain records of the results of dte

review of changes.

Revision 00 PMo2!#e36
 p
Santa Maria
Procedure 02

DESIGN AI{D DEVELOPMENT

(PTPE LAYING)
Dale pr€pEred
Date approved
Effectivity Dde
Revision No
Revision Date
January 6, 2017
!anrzfy 10,2017
January I l, 20! 7
00

Control No

Reviewed bv: Engr

6t. L.),L 6t;It
t6[osi,{ Santos lr. - o*** *#. *t{n*.- BoD cha,r?eison

6,0 RECORDS/FORMS

aTA ranl^ tarEn ol3tRrct

3r rl^E^ Br.lcrx

PIPEIII€ P*ESST'RE II{O LEIX'GE TE3T

Pt cf ithrset
n rE 600 6 r. Nae. Dlp.hl
or.ridtE..w![- .reG.!,or.t

- rls rha F.tFFri r rnlFF t

^m...a.
rrEtE

Revision 00 Page 37
 p
Santa Maria
Procedure 02

DESIGN AND DEVELOPMENT

(PIPE LAYINC}
Dare prepared
Date approved
Effedivity Dare
Revision No.
Revisron Dde
lamt3ly 6, 2017
Jsnuary 10,2017
Janudy | 1,2017
00

Control No. ,d*t,

Reuew€d by: Engr. Carlos
tLl:\k N Sanlos
il
Jr - GM Approved by: c Ple)to - BOD Chairperson

PIPE DISINFECTION REPORT

E .,,&' E rqr
-'6r..

Iollr cr,lrr O tfi ro l6,,loao:

ffiidIDl,-(d:.c,

-L{-

r.xE tl

r6rd.dt,gR.

Revision 00 Page 38
 p
Santa Maria
Procedure 02

DESICN AND DEVELOPMENT

(PIPE LAYINC)
Dae prepared
Date
: laI,udy 6,2011
+prov€d : January 10,2o1?
Effectivity Datc r January I l, 2017
Revision No.
Revision Date
oo/
I Cgntrol No ,. Ffioz-tc

U"I,\L
Re;ewed by: Engr Carlos N. Santos Jr - GM
A
;:;$!*,"fr. G. Pler4o - BOD Chairp€rson

tTA XARIA YIAIEi OI9TBC.I

Slt L.rl. . BoLc..

sul.eRadaiokoDB€dl

Revision 00 Page 39
 p
Santa Maria
Proccdure 02

DESIGN AND DIVELOPMf,NT

(PIPE LAYING}
Date prepared
Date approved
Effectivity Date
Rension No.
Revision Date
Janury 6, 2017
January i 0, 2017
Januory I1,2017
00

I Control No PAA4O
l.
a-1, ),L A
Reviewed by: Engr Calos N. Santos Jr - GM
1

Ple!1o - BOD Chaitp€rson

sr^. MAR|I ttAtlR orstFrcr

Page 2

Revision 00 Page 40
 p
Santa Maria
Procedurc 02

DISlcrl- AND DEVULOPMENT

(PIPE LAYING}
Dde prepared
Dae approved
Effectivity Dde
RevisionNo.
Janusry 6, 2017
J8ruary 10,2017
Janu{y I I,2017
00

, ControJ No PM02/
4
Reviewed by Engr. Cdlos N. S&ros Jr. - GM Approved by Dir - BOD Chairperson

(! tc-4d&.*1fu

E_

Revision 00 Page 41
 p
Santa Maria
Procedure 02

Df,SIGN AND DEVEIOPMENT

(PIPE LAYTNG)
Date prepared
Date aproved
Eff€ctivity Date
Revision No
Revisio Date
January 6, 2017
lanuary lo,2017
Jaruary I l,2017
00

I ContrQl No ,rrr/
Reviewed by: Engr. CarlosN. Santos Jr - GM Approved byr Dir - BOD Chairperson

EEE-

Revision 00 page 42
 o
Santa Maria
Proccdure 02

DESIGN AND DEVELOPMENT

(PIPE LAYING)
Date prepar€d
Dae approved

Revrsion No
R€l'rsion Dale
Contrql No
January 6, 2017
Janusry I 0, 201 7
Effectiuty Date January
00

PMdl3
1 1, 2017

CJ.-t lJ-,lt
Revrwed by EnSr Carlos N Santos Jr -GM o**^ *, * ffi,( ({..,,, "*,**

Revision 00 Page 43
 o Procedure 02

DESICN AND Df,VELOPMf,NT

(PIPE LAYING)
Date prepared
Date qprov€d

Revision No
J6ury 6, 2017
Jaruay 10,2017
Effectr\rty Dde Ja0uary I1,2017
00

r
Santa Maria Rension Date
ContIol No. pup/t
(tr t,lt ff
Rcview€d by: Engr. Carlos N. Santos Jr. - GM
l-t
Approved by: Dir Mituela G Pleio - BOD Charrperson

Revision 00 Page 44