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SEGQ4077-00 Caterpillar 3000 Series Engines 2004

Instructors Guide Lesson Plan 4 -1-

Lesson- 04.ppt
Caterpillar 3003C, 3011C, 3013C, 3014C, and 3024C Engines

Objectives:
Upon the completion of this lesson the student will be able to perform the following
tasks in a written exam with at least 80% accuracy. The student will also be
required to be able to perform adjustments and settings in a hand-on lab
environment.

List and describe the features of the 3003C, 3011C, 3013C, 3014C, 3024C Engines
components including:
• Emissions Compliance Level
• Bore/Stroke dimensions
• Cylinder head and valves
• Cylinder block and main bearing design
• Crankshaft arrangement
• Pistons/Rods/Rings
• Cooling system

Explain fuel pump operation and describe fuel system components on Tier 2
engines.

Literature Required:
• Machine Engines (3003C CRZ, 3013C CSS, 3014C CSL, 3024C CSD)
o Specs: SENR5004
o T&A: SENR5005
o D&A: SENR5006
• Industrial Engines (3011C 311, 3013C 313, 3024C 424)
o Specs: RENR2422
o T&A: RENR2423
o D&A: RENR2424
o OMM: SEBU7605
o Service Manual Group (all of the above) RENR2420
• Marine Gen Set (C2.2 TAG, C1.5 tbd)
o Specs: RENR2442
o T&A: RENR2443
o D&A: RENR2447
o OMM: SEBU7656
Service Manual Group (all of the above) RENR2440
SEGQ4077-00 Caterpillar 3000 Series Engines 2004
Instructors Guide Lesson Plan 4 -2-

Hardware Required:
• Computer with PowerPoint and a projector
• Chalk/white board
• Caterpillar 3000 Series Engine presentation, L-04.ppt
• Plunger and barrel demo unit training aid

Time Required:
2.5 Hours

Tasks Required by the Instructor to Meet the Objectives

Using the course book slides, the instructor will explain the following points:
• Introduce the 3003C, 3011C, 3013C, 3014C and 3024C Tier 2 engine family
o List examples of applications where these engines may be found
o Identify the basic features and layout with emphasis on model
identification including bore/stroke and injection system type (indirect
injection)

Using the course book slides; discuss the following systems and components of the
3003C, 3011C, 3013C, 3014C and 3024C Tier 2 engine family
• Cylinder head
• Cylinder block
• Pistons, rings, and connecting rods
• Crankshaft
• Timing case and gear train
• Fuel injection pump operation and timing
• Cooling system
• Miscellaneous components