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®

MOTORTECH Throttle Bodies


For WAUKESHA® VHP G/GSI/LT and
GL/GSID/LT/LTD Series Gas Engines

Gas Engine Control Systems


reliable efficient worldwide
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MOTORTECH Throttle Bodies

For WAUKESHA® VHP G/GSI/LT and


GL/GSID/LT/LTD Series Gas Engines
Based on its proven design, MOTORTECH offers a special
throttle body series for WAUKESHA® VHP series in-line and
V-engines. Designed as a replacement and plug-and-play
solution, the throttle bodies perfectly fit the position of the
original part below the intake manifold (VHP G/GSI/LT).
In addition and as an upgrade to the commonly used version,
MOTORTECH completes the series with the ITB throttle body
design for use on VHP G/GSI/LT and GL/GSID/LT/LTD series
engines. The integrated stepper motor is extremely precisely
actuated by the VariStep3 stepper motor driver and eliminates
the use of an external actuator. Both, ITB throttle body and
VariStep3 stepper motor driver, operate with the standard
WOODWARD® 2301D speed governor or with the SC100 Throttle Bodies for WAUKESHA®
speed controller. VHP G/GSI/LT Series

General Features
■ For use on naturally aspirated and turbocharged gas engines
■ Use with various types of gas
(natural gas, biogas, sewage gas, mine gas, etc.)
■ The throttle body series covers a wide range of applications
■ Butterfly diameter 4.19 inch (106.4 mm)
■ Use of high-temperature ball bearings, designed for
low-friction operation
■ Additional sealing of the throttle body shaft for installation
before and after the turbocharger
Throttle Bodies for WAUKESHA®
■ Butterfly and shaft made of stainless steel VHP GL/GSID/LT/LTD Series
■ Rigid design for long service life

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Same flange sizes as original part Identical design and shape for easy
assembly

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MOTORTECH Throttle Bodies
®

For WAUKESHA® VHP G/GSI/LT Series


6 & 12 Cylinder Gas Engines

Properties & Features


■ Same design and shape for easy replacement of ■ Lever for connection to the external actuator or integrated
original part high-resolution stepper motor (ITB)
■ Reinforced shaft and butterfly valve made of stainless steel ■ High temperature resistant shaft seals
for high durability even when backfiring has occurred ■ Applicable for media such as natural gas and special gases
■ Use of ball bearings instead of plain bearings ■ Maintenance free product
■ Including end stop and idle speed adjustment

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3 4 5 6

End stop with adjustment screw for Lever for connection to the external Integrated stepper motor MIL style connector for connection
idle speed actuator to VariStep3 stepper motor driver

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MOTORTECH ITB Throttle Bodies

For WAUKESHA® VHP GL/GSID/LT/LTD Series


12 Cylinder Gas Engines

Properties & Features


■ Design and shape allow easy replacement of the
original part
■ Reinforced shaft and butterfly valve made of stainless steel
for high durability even when backfiring has occurred
■ Use of ball bearings instead of plain bearings
■ Integrated high-resolution stepper motor
■ High temperature resistant shaft seals
■ Applicable for media such as natural gas and special gases
■ Maintenance free product

3 1

1 2 3 4

Same flange sizes as original part Design and shape allow easy Integrated stepper motor MIL style connector for connection
assembly to VariStep3 stepper motor driver

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System Overview
®

VHP 6 Cylinder In-Line Engines VHP 12 Cylinder V-Engines


G/GSI/LT G/GSI/LT and GL/GSID/LT/LTD

WAUKESHA® WAUKESHA®
Control Panel Control Panel

WOODWARD® alternative WOODWARD® alternative


2301D 2301D
Speed Governor Speed Governor
8 8
SC100 SC100
AOUT AOUT GND Speed Controller AOUT AOUT GND Speed Controller

IN+ OUT+
GND1
Us+ GND2
+24 V DC
0 V DC GND3

Analog Inputs Analog Inputs Analog Inputs Analog Inputs Analog Inputs Analog Inputs
0-20 mA - 0-20 mA + 0-20 mA + 0-20 mA - 0-20 mA - 0-20 mA +

7 7 7

VariStep3 VariStep3 VariStep3


Stepper Motor Driver Stepper Motor Driver Stepper Motor Driver

7 VariStep3 Stepper Motor Driver 8 SC100 Speed Controller


The stepper motor driver control guarantees the ideal control The SC100 guarantees precise and fast speed control
of the throttle bodies with integrated stepper motor and the of industrial gas engines in variable load applications
various types of MOTORTECH VariFuel2 air/gas mixers. (island operation) and precise load control in mains
parallel operation.
■ Precise adjustment due to microstep operation
■ Integrated CANopen and Modbus RTU interface ■ Analog output signals 0 to 5 V/0 to 20 mA signal for
stepper motor driver
■ Easy access to connectors and switches
■ Actuator position feedback utilization
■ Configuration via MICT software
■ Different setting options for island and mains parallel
■ Protection class IP 20
operation according to the required control parameters
■ Protection class IP 20

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Ordering Information

Ordering Information – Throttle Bodies – WAUKESHA® VHP G/GSI/LT Series

P/N Description Equivalent to

30.41.151-106-VHP-6 Throttle body for WAUKESHA VHP 6 cylinder in-line engines


®
E204072
F2895G/GSI, F3521G/GSI
30.41.151-106-VHP-12 Throttle body for WAUKESHA® VHP 12 cylinder V-engines E204072, A204072, E204072A,
L5108G/GSI, L5774LT, L5790G/GSI, L5794GSI, L7042G/GSI, L7044GSI, A204072A, F204072A
fits left and right bank

Ordering Information – ITB Throttle Bodies & Accessories – WAUKESHA® VHP G/GSI/LT Series

P/N Description Quantity To replace

75.30.148-6 ITB throttle body conversion kit for WAUKESHA®


VHP 6 cylinder in-line engines F2895G/GSI, F3521G/GSI

Contains:
■■ ITB throttle body P/N 30.43.151-106-VHP-6 ■■ 1 pc ■■ E204072
■■ Stepper motor harness P/N 31.01.942 ■■ 1 pc
■■ VariStep3 stepper motor driver P/N 31.01.960 ■■ 1 pc
alternative
75.30.149-6 ITB throttle body conversion kit for WAUKESHA®
VHP 6 cylinder in-line engines F2895G/GSI, F3521G/GSI

Contains:
■■ ITB throttle body P/N 30.43.151-106-VHP-6 ■■ 1 pc ■■ E204072
■■ Stepper motor harness P/N 31.01.942 ■■ 1 pc
■■ VariStep3 stepper motor driver P/N 31.01.960 ■■ 1 pc

Stepper motor driver built into stainless steel enclosure

75.30.148-12 ITB throttle body conversion kit for WAUKESHA®


VHP 12 cylinder V-engines L5108G/GSI, L5774LT, L5790G/GSI, L5794GSI,
L7042G/GSI, L7044GSI

Contains:
■■ ITB throttle body P/N 30.43.151-106-VHP-12, fits left and right bank ■■ 2 pcs ■■ E204072, A204072,
■■ Stepper motor harness P/N 31.01.942 ■■ 2 pcs E204072A, A204072A,
F204072A
■■ VariStep3 stepper motor driver P/N 31.01.960 ■■ 2 pcs
■■ Isolation amplifier P/N 63.02.017 ■■ 1 pc
alternative
75.30.149-12 ITB throttle body conversion kit for WAUKESHA®
VHP 12 cylinder V-engines L5108G/GSI, L5774LT, L5790G/GSI, L5794GSI,
L7042G/GSI, L7044GSI

Contains:
■■ ITB throttle body P/N 30.43.151-106-VHP-12, fits left and right bank ■■ 2 pcs ■■ E204072, A204072,
■■ Stepper motor harness P/N 31.01.942 ■■ 2 pcs E204072A, A204072A,
F204072A
■■ VariStep3 stepper motor driver P/N 31.01.960 ■■ 2 pcs
■■ Isolation amplifier P/N 63.02.017 ■■ 1 pc

Stepper motor drivers and isolation amplifier pre wired and built into
stainless steel enclosure
optional
63.50.114 ■■ SC100 speed controller to replace WOODWARD® 2301D speed governor ■■ 1 pc per kit

6
Ordering Information
®

Ordering Information – ITB Throttle Bodies & Accessories – WAUKESHA® VHP GL/GSID/LT/LTD Series

P/N Description Quantity To replace

75.30.159-12 ITB throttle body conversion kit for WAUKESHA®


VHP 12 cylinder V-engines L5774LTD, L5790GL, L5794GSID/LT/LTD,
L7042GL, L7044GSID

Contains:
■■ ITB throttle body P/N 30.43.153-106-VHP-R (right bank) ■■ 1 pc ■■ E257472D
■■ ITB throttle body P/N 30.43.153-106-VHP-L (left bank) ■■ 1 pc ■■ F257472D
■■ Stepper motor harness P/N 31.01.942 ■■ 2 pcs
■■ VariStep3 stepper motor driver P/N 31.01.960 ■■ 2 pcs
■■ Isolation amplifier P/N 63.02.017 ■■ 1 pc
alternative
75.30.160-12 ITB throttle body conversion kit for WAUKESHA®
VHP 12 cylinder V-engines L5774LTD, L5790GL, L5794GSID/LT/LTD,
L7042GL, L7044GSID

Contains:
■■ ITB throttle body P/N 30.43.153-106-VHP-R (right bank) ■■ 1 pc ■■ E257472D
■■ ITB throttle body P/N 30.43.153-106-VHP-L (left bank) ■■ 1 pc ■■ F257472D
■■ Stepper motor harness P/N 31.01.942 ■■ 2 pcs
■■ VariStep3 stepper motor driver P/N 31.01.960 ■■ 2 pcs
■■ Isolation amplifier P/N 63.02.017 ■■ 1 pc

Stepper motor drivers and isolation amplifier pre wired and built into
stainless steel enclosure
optional
63.50.114 ■■ SC100 speed controller to replace WOODWARD® 2301D speed governor ■■ 1 pc per kit

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Hogrevestr. 21-23 1400 Dealers Avenue, Suite A Room 1018 Enterprise Square,
29223 Celle New Orleans, LA 70123 No. 228 Meiyuan Road,
Germany USA Zhabei District, 200070 Shanghai
Phone: +49 (5141) 93 99 0 Phone: +1 (504) 355 4212 China
Fax: +49 (5141) 93 99 99 Fax: +1 (504) 355 4217 Phone: +86 (21) 6380 7338
www.motortech.de www.motortechamericas.com www.motortechshanghai.com
sales@motortech.de info@motortechamericas.com info@motortechshanghai.com

P/N 01.35.008-EN | Rev. 10/2019 | MOTORTECH Throttle Bodies For WAUKESHA® VHP Series Engines

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