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12165:1998
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Copper and copper |
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alloys Ð Wrought and |
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unwrought forging stock |
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Licensed Copy: Anthony Michael Babb, , 25-Sep-00, Uncontrolled Copy. © BSI
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The European Standard EN 12165:1998 has the status of a |
British Standard |
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ICS 77.150.30 |
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NO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAW
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BS EN 12165:1998
National foreword
This British Standard is the English language version of EN 12165:1998 published by
the European Committee for Standardization (CEN). It supersedes BS 2872:1989
which is withdrawn.
The UK participation in its preparation was entrusted by Technical Committee
NFE/34, Copper and copper alloys, to Subcommittee NFE/34/1, Wrought and
unwrought copper and copper alloys, which has the responsibility to:
Summary of pages
This document comprises a front cover, an inside front cover, the EN title page,
pages 2 to 18, an inside back cover and a back cover.
BSI 1998
ICS 77.150.30
Descriptors: Copper, copper alloys, wrought products, metal bars, round bars, die forgings, designation, orders : sales documents,
chemical composition, mechanical properties, sampling, mechanical tests, dimensions, dimension tolerances, conformity
tests, marking
English version
Licensed Copy: Anthony Michael Babb, , 25-Sep-00, Uncontrolled Copy. © BSI
CEN
European Committee for Standardization
Comite EuropeÂen de Normalisation
EuropaÈisches Komitee fuÈr Normung
1998 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national
Members.
Ref. No. EN 12165:1998 E
Page 2
EN 12165:1998
Foreword Page
This European Standard has been prepared by 6.3 Resistance to dezincification 5
Technical Committee CEN/TC 133, Copper and copper 6.4 Dimensions and tolerances 5
alloys, the Secretariat of which is held by DIN. 7 Sampling 5
This European Standard shall be given the status of a 7.1 General 5
national standard, either by publication of an identical 7.2 Analysis 5
text or by endorsement, at the latest by July 1998, and 7.3 Hardness and dezincification resistance tests 5
conflicting national standards shall be withdrawn at
BSI 1998
Page 3
EN 12165:1998
1 Scope 3.2
This European Standard specifies the composition, forging stock
property requirements and dimensional tolerances for extruded, rolled, drawn or cast material in the form of
copper and copper alloy round rod supplied in straight rod, hollow rod, rectangular bar or profiles, intended
lengths, specifically intended for forging. This standard for the production of forgings
is also applicable to regular polygonal rod, hollow rod,
rectangular bar and profiles intended for forging. 3.3
The sampling procedures, the methods of test for circularity (round rod)
verification of conformity to the requirements of this difference between the maximum and the minimum
standard, and the delivery conditions are also diameters measured at any one cross-section of a
Licensed Copy: Anthony Michael Babb, , 25-Sep-00, Uncontrolled Copy. © BSI
BSI 1998
Page 4
EN 12165:1998
The product designation for products to this standard e) for round or regular polygonal rod, material
shall consist of: condition designation (see 4.2 and Tables 9 to 16), if
Ð denomination (Forging stock); it is other than M;
Ð number of this European Standard (EN 12165); f) cross-sectional shape;
Ð material designation, either symbol or number g) size required:
(see Tables 1 to 8); Ð for round rod, diameter and whether class A, B
Ð material condition designation or C tolerance is required, unless the tolerance
(see Tables 9 to 16); class is to be left to the discretion of the supplier
(see Table 17);
Ð cross-sectional shape (the following designations
shall be used as appropriate: RND for round, SQR Ð for regular polygonal or hollow rod, or
BSI 1998
Page 5
EN 12165:1998
6 Requirements 7 Sampling
6.1 Composition 7.1 General
The composition shall conform to the requirements for When required (e.g. if necessary in accordance with
the appropriate material given in Tables 1 to 8. specified procedures of a supplier's quality system, or
when the purchaser requests inspection documents
6.2 Hardness with test results, or for use in cases of dispute), an
The hardness properties of H... condition material shall inspection lot shall be sampled in accordance with 7.2
conform to either the Brinell or the Vickers hardness and 7.3.
requirements given for round or regular polygonal rod
in Tables 9 to 16. The test shall be carried out in 7.2 Analysis
Licensed Copy: Anthony Michael Babb, , 25-Sep-00, Uncontrolled Copy. © BSI
accordance with 8.2. The test method to be used The sampling rate shall be in accordance with Table 20.
(Brinell or Vickers) shall be stated by the purchaser in A test sample, depending on the analytical technique to
the order [see 5j)] unless the choice is to be left to the be employed, shall be prepared from each sampling
discretion of the supplier. unit and used for the determination of the
NOTE No tensile requirements are specified in this standard. The composition.
tensile values given in Tables 9 to 16 are approximate and are NOTE 1 When preparing the test sample, care should be taken to
given for information only. avoid contaminating or overheating the test sample. Carbide
tipped tools are recommended; steel tools, if used, should be
6.3 Resistance to dezincification made of magnetic material to assist in the subsequent removal of
The depth of dezincification of CuZn36Pb2As extraneous iron. If the test samples are in finely divided form
(CW602N) products shall be: (e.g. drillings, millings), they should be treated carefully with a
strong magnet to remove any particles of iron introduced during
Ð for grade A: maximum 200 mm; preparation.
Ð for grade B: mean not to exceed 200 mm and NOTE 2 In cases of dispute concerning the results of analysis,
maximum 400 mm [see 5k)]. the full procedure given in ISO 1811-2 should be followed.
The test shall be carried out in accordance with 8.3. Results may be used from analyses carried out at an
earlier stage of manufacturing the product, e.g. at the
NOTE The as-supplied forging stock may not necessarily meet
this requirement unless suitably heat treated as described in 8.3. casting stage, if the material identity is maintained and
The test is intended to demonstrate that forgings produced from if the quality system of the manufacturer is certified as
the stock are capable of being processed so as to pass the test conforming to EN ISO 9001 or EN ISO 9002.
requirement.
7.3 Hardness and dezincification resistance tests
6.4 Dimensions and tolerances
The sampling rate shall be in accordance with Table 20.
6.4.1 Diameter Sampling units shall be selected from the finished
The diameter shall conform to the tolerances given in products. The test samples shall be cut from the
Table 17 for class A, B or C, as appropriate to the order sampling units and may require heat treatment before
[see 5g)]. The diameter is calculated as the mean of testing. Test samples, and test pieces prepared from
one or more pairs of measurements taken at right them, shall not be subjected to any further treatment,
angles at the same cross-section of the rod. other than any machining operations necessary in the
preparation of the test pieces.
6.4.2 Circularity
For round rod the deviation from circularity shall not
exceed half the range of the tolerance on diameter
8 Test methods
given in Table 17. 8.1 Analysis
6.4.3 Length Analysis shall be carried out on the test pieces, or test
portions, prepared from the test samples obtained in
The forging stock shall conform to the tolerances on
accordance with 7.2. Except in cases of dispute, the
length given in Table 18.
analytical methods used shall be at the discretion of
NOTE Subject to agreement between the purchaser and the
supplier, an agreed proportion of underlength rod may be included
the supplier. For expression of results, the rounding
in a consignment. rules given in 8.5 shall be used.
NOTE In cases of dispute concerning the results of analysis,
6.4.4 Straightness methods of analysis to be used should be agreed between the
For round rod of diameter from 10 mm up to and disputing parties.
including 50 mm, supplied to class C tolerances on 8.2 Hardness test
diameter and of length 1 000 mm or over, the deviation
from straightness, defined as the curvature (depth of 8.2.1 General
arc) against a datum line when the product is lying flat When a hardness test is to be carried out the test
in a horizontal plane, shall conform to the tolerances samples shall be prepared in accordance with 8.2.2
given in Table 19. and the test shall be carried out in accordance
with 8.2.3.
BSI 1998
Page 6
EN 12165:1998
BSI 1998
Page 7
EN 12165:1998
8,9
max. Ð 0,000 5 Ð4) Ð 0,005 0,03
Cu-HCP CW021A min. 99,95 Ð Ð 0,002 Ð Ð Ag, P
8,9
max. Ð 0,000 5 Ð4) 0,007 0,005 0,03
Cu-DHP CW024A min. 99,90 Ð Ð 0,015 Ð Ð Ð
8,9
max. Ð Ð Ð 0,040 Ð Ð
1) Including Ag, up to a maximum of 0,015 %.
2) For information only.
3) Oxygen content up to 0,060 % is permitted, subject to agreement between the purchaser and the supplier.
4) The oxygen content shall be such that the material conforms to the hydrogen embrittlement requirements of prEN 1976.
NOTE The total of other elements (than copper) is defined as the sum of Ag, As, Bi, Cd, Co, Cr, Fe, Mn, Ni, O, P, Pb, S, Sb, Se, Si, Sn,
Te and Zn, subject to the exclusion of any individual elements indicated.
BSI 1998
Page 8
EN 12165:1998
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Page 9
EN 12165:1998
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Page 10
EN 12165:1998
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Page 11
EN 12165:1998
BSI 1998
Page 12
EN 12165:1998
BSI 1998
Licensed Copy: Anthony Michael Babb, , 25-Sep-00, Uncontrolled Copy. © BSI
BSI 1998
EN 12165:1998
Page 13
Page 14
EN 12165:1998
BSI 1998
Licensed Copy: Anthony Michael Babb, , 25-Sep-00, Uncontrolled Copy. © BSI
BSI 1998
EN 12165:1998
Page 15
Page 16
EN 12165:1998
BSI 1998
Page 17
EN 12165:1998
30 50
5 and 7 2, 3, 6 and 8
50 80 ±0,70 ±0,37 ±0,19 and 8
1) Including 6. from 10 1,5 3,0 3,0 3 L 6,0 3 L
NOTE Material supplied to class C tolerances will normally be mm up
drawn finish. to and
including
Table 18 Ð Tolerances on length 50 mm
Values in millimetres
Nominal diameter1) Tolerances
Table 20 Ð Sampling rate
over up to and Nominal diameter1) Size of inspection lot
including mm for one test sample
kg
62) 30 ±100
over up to and up to and including
30 50 ±200 including
50 80 ±300 Ð 10 500
1) For cross-sections other than round, the diameter of the circle 10 25 1 000
equivalent to the same cross-sectional area of product.
25 50 1 500
2) Including 6.
50 Ð 2 000
1) For cross-sections other than round, the diameter of the circle
equivalent to the same cross-sectional area of product.
NOTE Larger quantities require sampling in proportion, up to a
maximum of five test samples.
BSI 1998
Page 18
EN 12165:1998
NOTE The locations for the measurement of dezincification depth, in three different cases, are marked X.
BSI 1998
Licensed Copy: Anthony Michael Babb, , 25-Sep-00, Uncontrolled Copy. © BSI
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BSI Ð British Standards Institution
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