FACPLAD Q3 Term 1 2014-2015

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I.
Variables:

Let Qi = Number of lots to allocate to product i

Xi = the actual lots needed for product i

i = 1(Alpha), 2(Beta), 3(Delta)

Objective Function:
Cost for usage of slots between
minimum possible amount and Q
Alphas follow Follows the
uniform Beta follows distribution
Cost for discrete poisson given
construction of distribution distribution
slots

Cost for usage of slots between Q and

the maximum possible amount

Cost incurred if you’re not able to store

This is 12 because Actual minus Allocated
You can also check
the Poisson table
Constraints
Constraint for
maximum allowable
shortage

Constraint for “the storage area can only

accommodate 20 boxes any day but can be
extended to 25 boxes...”

“... if the number of slots for Betas is at

least higher by 3 than that of the Deltas

OR2 integer linear programming stuff

Constraints

Constraint for the probability distribution

followed by Deltas

Constraint for the probability distribution

followed by Alphas

Because according to the poisson table, 12 is the maximum

possible amount if your mean is 3

may 0.5 pt ito so isulat niyo pls

Part II. A.
● Replenishment are completed in 2 days, in equal amounts
● Replenishment begins at the start of the day, BEFORE DEMAND
OCCURS

replenishment is 10 on first day,

15 on first day, 10 on second day 12 on first day, 16 on first day,
15 on second day 12 on second day 16 on second day
Guides: Red fonts : Remaining inventory requires replenishment.
Replenishment will arrive in equal amounts for the next 2 weeks.

Storage needed - demand = inventory left

For dedicated:
Choose the largest storage needed per product
For randomized:
Choose the largest storage needed for all products combined

Space utilization = 727/ (99*10) = 73.43%

 Part II. B. 1.
Step 1: Get the cumulative probabilities for each inventory (cumulative probabilities in
the parenthesis)

Since Service Level= (1-0.4) =0.6, only inventory levels with cumulative probabilities >0.
6 will be considered
Inventory Level Oats Peas Beans Corn

5 0.25 (0.25) - - 0.3 (0.3)

10 - 0.3 (0.3) 0.3 (0.3) -

15 0.25 (0.5) 0.25 (0.55) 0.2 (0.5) 0.25 (0.55)

20 0.25 (0.75) 0.25 (0.8) 0.2 (0.7) 0.1 (0.65)

25 - 0.1 (0.9) 0.3 (1) 0.15 (0.8)

30 0.25 (1) 0.1 (1) - 0.2 (1)

Part II. B. 1.-D
This leaves us with the following options:
Red Box= Possible
inventory levels

Oats: 20 or 30; Peas: 20, 25 or 30; Beans: 20 or 25; Corn: 20, 25 or 30

Use Dynamic Programming to get optimal quantity for each.

Blue Box= Probabilities

(Probabilities that are >= 0.6)
 Possible inventory
levels for Oats, take
Goal for note of the cumulative
SL is 1, probabilities of each.
so we 20 (0.75) and 30 (1)
start
with 1.

We get these probabilities by

multiplying 1 and 0.75, 1 and 1
(From Oats Table, multiply 1 to
the cumulative probabilities of the
inventory levels)
 Possible inventory
levels for Peas, take
note of the cumulative
probabilities of each.
20 (0.8), 25 (0.9) and
30 (1)

We get these probabilities by multiplying the

Probabilities from Peas Table to the cumulative
probability from each inventory level.
1(0.8)=0.8
1(0.9)=0.9
1(1)=1
0.75(0.8)=0.6
0.75(0.9)=0.675
0.75(1)=0.75
 Possible inventory
levels for Beans, take
note of the cumulative
probabilities of each.
20 (0.7) and 25 (1)

We get these probabilities by multiplying the Probabilities from

Beans Table to the cumulative probability from each inventory
level.
1(0.7)=0.7
1(1)=1
0.9(0.7)=0.63
0.9(1)=0.9
0.8(0.7)=0.56 → do not include this, SL<0.6
0.8(1)=0.8
0.75(0.7) → do not include this, SL<0.6
0.75(1)=0.75
0.675(0.7) → do not include this, SL<0.6
0.675(1)=0.675
0.6(0.7) → do not include this, SL<0.6
0.6(1)=0.6
 How to solve: start with Corn
If you get 20, then you will
have 20 in your inventory.
If you get 25, you will have
25 in you inventory.
If you get 30, you will have
30 in your inventory
Some will be left “-”. Why?
Because these inventory
levels will give you SL<0.
6.
Example: Probability 0.7
and Inventory level 20
SL= 0.7 times cumulative
probability when inventory
level of corn is 20.
SL=0.7(0.1)<0.6
Note: Do this for the rest,
take not of the SL.
 Therefore, x* of Corn is 30.
So inventory level of
To get 50, determine the Corn+Inventory level of
corresponding inventory Beans
level from Corn. =30+20
If SL of Beans is 1, and =50
inventory level is 20 Note: take note of the SL. It
(with cumulative prob should be >=0.6
0.7). So 1(0.7)=0.7.
Follow this method for the
rest of the tables.
 Final Answer

Final Answer:
Oats=20
Peas=20
Beans=25
Corn=30
TOTAL=95
Part II. B. 2.
Part II. B. 2.
Part II. B. 2.
Part II. C.

Step 1: Get the z-value for each, using the SL.

Step 2: Use the formula z=Q-miu/sigma to get Q* for each.

Oats Peas Beans Corn Total

z-value 1.96 1.555 2.05 1.28 -

Q* 43 33 30 45 151
 Part II. D.
Given: SL=0.96 %dec=139-151/151=7.947

Total Mean (miu sub t)=36+28+23+40 = 127 151 is the answer from c.

Std. Dev. (sigma t)= square root of (10+8+11+15)= 6.6332 P=(5C2)(0.04)^2 (0.96)^3

Z at 0.96=1.75 P=0.0142

Use z=Q-miu/sigma to get Q* 2 days with shortage, so

(0.04)^2
1.75=Q-127/6.6332
3 days w/o shortage, so
Q*=138.6082=139 SL^3
Part II F

Step 1: Get Critical Ratio:

Step 2: Divide Critical Ratio by 6 days: (this is what you will consider your legit C.R. in
computations, but the answer for Critical Ratio is still the C.R. in Step 1. FACPLAD is complicated
like that.)
Part II F

Step 3: Get cumulative probability (sorry don’t know what else to call it)
Random QUAMET1 Note:
Why do you add starting
from the biggest inventory
level? it’s because for
add upwards 1.00 1.00 example if you have 10 oats
there is a 100% chance you
1.00 0.70 will have 5 oats (you can’t
0.70 have 10 oats without having
0.70 5 because 10 > 5)
0.50 0.45
0.30 0.35
0 0.20
Part II F
Step 4: The optimal quantity Q* is the first Inv. Level whose probability exceeds
the legit C.R. (see Step 2).

add upwards 1.00 1.00 So, Q* for Beans

1.00 is 20, while Q* for
0.70
Corn is 15.
0.70 0.70
0.50 0.45
0.30 0.35
0 0.20
 Important things to remember:
1. Product having 2 or less at the end of the day will be replenished at
the start of the next day
2. Oats, Peas and Beans will decrease by
Part II G.1 - 1 unit on an odd numbered day (Example 1)
- 2 units on an even numbered day (Example 2)

Start of 3 4 2 Example 1
day 1 At the end of day 1:
For Oats, 3-1 = 2
For Peas, 4-1=3
+ + = For Beans, the inventory was 2 or less,
+ + = thus, 2+2(replenishment)-1=3
+ + =
+ + = Example 2
+ + = At the end of day 4:
+ + = For Oats, 2-2+3(replenishment) = 3
+ + = For Peas, 2-2+2(replenishment)= 2
For Beans, 2-2+2(replenishment)= 2
Aggregate is the total number of storage units you will
need at a given time (take note for Part II G.3.
Part II G.2

For Dedicated Storage, get the maximum possible units of each product you
can have at any given time.
Why? Because dedicated
storage means that, for
example, you can only use
the storage for Peas for
Peas alone. You cannot use
the excess storage for Peas
Based on Dedicated Storage, you will need
for Oats.
3+3+3 = 9 storage units in total
Part II G.3

Dedicated storage means that storage for Oats must be used for Oats alone.
Randomized storage means that one storage unit can be used by any product.
For Randomized storage, get the maximum aggregate.

8 is the
maximum
aggregate
Part II G.3

Percent decrease:
Part III- Given figure
Part III A.

Polygon Area Limits of K

3 sides k2 0< k ≤75

Area of triangle = ½ (base)(height)

= ½ (2k)(k) = k2
Part III A.

Polygon Area Limits of K

5 sides 150k-5625 75≤ k ≤180

Area of triangle = ½ (base)(height)

= ½ (2k)(k) = k2
= 752 =5625
Area of rectangle = (length)(width)
=150 (k-75)
Part III A.

Polygon Area Limits of K

6 sides 27,000- (255-k)2 180≤ k ≤ 255

180+75=255

Area of rectangle = (length)(width)

=(150)(175)=27,000
Area of triangles = 2 [ ½ (base)(height) ]
= (base)(height)
= (255-k)2
Part III B.

Input into calcu: Area = 11,000. Solve for k.

Polygon Area Limits of K Value of K

3 sides k2 0< k ≤75 104.88 - beyond limits of K

5 sides 150k-5625 75≤ k ≤180 110.83

6 sides 27,000- (255-k)2 180≤ k ≤ 255 128.51- beyond limits of K

Part III B.

Input into calcu: Area = 23,000. Solve for k.

Polygon Area Limits of K Value of K

3 sides k2 0< k ≤75 151.65 - beyond limits of K

5 sides 150k-5625 75≤ k ≤180 190.83- beyond limits of K

6 sides 27,000- (255-k)2 180≤ k ≤ 255 191.75

Part III C.

Polygon Area Limits of K

3 sides k2 0< k ≤75

5 sides 150k-5625
2
75≤ k ≤180
If k=100
6 sides 27,000- (255-k) 180≤ k ≤ 255

Area if k=100 = 150k-5625 = 150(100)-5625 = 9,375

Total Area = 150(180) = 27,000
% Utilization = 9,375 / 27,000 = 34.72%
 Step 1: Get all the distances from Storage Bay 1-24 from Door
A and Door B.
For example:
Part IV. The Midpoint of Area 1 is vertically 38 ft, and horizontally 18 ft from Door A.
38 ft + 18 ft = A Total distance of 56 ft.

*sorry mali nung title ng columns (Bays,

Distance from Door A, Distance from
Door B dapat), but you get the idea
 Step 2: Multiply distance from each Door to the percentage of
Part IV. time each door is used (60% Door A, 40% Door B).
 Step 3: Rank the t-value you got in the last Step. (there are a lot of
Part IV. ties)
 Step 4: consider the Products and the amount of
storage you need for them.
Part IV. Prioritize the highest Ratio.

Product Storage Bays Needed (Area Reqt. Ratio Rank (of

/(20x20 Area of each Storage Bay) (Load Rate/Storage Bay Needed ) Ratio)

V 1600/400 = 4 500/4 = 125 3

W 2800/400 = 7 300/7 = 42.8571 5

X 2100/400 = 5.25 600/5.25 = 114.2857 4

Y 2000/400 = 5 800/5 = 160 1

Z 800/400 = 2 300/2 = 150 2

 Step 5: Keep the ranks in mind. The ranks in Step 4 will be the
order in which you assign Storage Bays to Products. The ranks in
Part IV. Step 3 will be the order which Storage Bays get taken up by
Products.

Placed in Storage Bay 5 because

First to be it has the highest rank in Step 3
placed is Y
(highest Rank
in Step 4)
Part IV. Step 6: Now plot them in the layout provided in the test paper.

It should look something like this.