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TEST REPORT

TEST REPORT ISSUED TO : Office of the EE, EHV (O&M) Division, Old Power House Area, Ballarshah - 442 901
REPORT # : TR18093101 DATE 26-Sep-2018

Customer Ref. No./Date : As Per Wo

PE-Lab Sample ID # : TO-18093101


Sampled by : PE-Lab, Nashik Sample Receipt Date : 26-Sep-2018
Sampling Method : IS 6855:2003 Sample Analysis Date : 26-Sep-2018 TO 26-Sep-2018

Transformer Details
Type : Power Transformer Ratio : 220/33 kV Sampling Point : Bottom (Main Tank)
Make : VIJAI ELECTRICALS Rating : 25 MVA Sampling Date : Tuesday, September 25, 2018
Serial # : 90075A01 Oil Temp : NA °C Sampling Location : TR-II, 25 MVA, 220 kV S/S BALLARSHAH
Mfg. Year : 2010 Oil Type : Service Last filtration done on : ---

Ambient Condition(s) during sampling : Temp: : --- Humidity : ---


Remark
Transformer Insulating Oil Condition PROBLEM SEVERITY Transformer Internal Condition PROBLEM SEVERITY

Normal Warning
Key Key
Normal DGA indicates possible arcing due to Normal
Oil in normal condition; continue normal sampling Warning Acetylene. Resample again in 3 months for Warning
Critical trend analysis. Critical
35000
DGA Comparision
30000
25000
20000
Value (ppm)

15000
10000
5000
0
H2 O2 N2 CH4 CO CO2 C2H4 C2H6 C2H2 TDCG
27-May-18 22 10214 26054 4 101 1534 1 1 0 129
26-Sep-18 33 11314 33215 5 91 2042 4 1 7 141

Note 1. This report relates only to the particular sample received for testing in good condition at PE-LAB
2. This report can not be reproduced in part under any cirumstances.
3. Publication of this report requires prior permission in writing from Director, PE-LAB
4. Only the tests asked for by the customer have been carried out.

PREPARED BY APPROVED BY
(Technical Manager) (Technical Director)
(Mr. C.V.Patil) (Mr. S.M.Tajne)

PMF-14, Rev.01, w.e.f. 25.01.2018 Early Detection , Prevention and Care SHEET 1 OF 3
Transformer Insulating Oil Condition Reporting of Physical, Chemical & Electrical Parameters

REPORT # : TR18093101 DATE 26-Sep-2018

Clause No. Property Standard In Service Obtained Value •Remarks


(IS 1866:2017) (IS 1866:2017) (IS 1866:2017)
5.2 Appearance Clear and withoout visible Clear and withoout visible Conforms
contamination contamination
5.3 Breakdown Voltage, kV (rms) 50 (Min) 72 Conforms
a. Individual Breakdown Voltage, kV
76.3,74.2,70.2,65.3,69.3,74.3
5.4 Water Content, mg/kg (ppm) 20 (Max) 14 Conforms
5.5 Acidity (Neutralization Value), mgKOH/g 0.15 (Max) 0.0100 Conforms
Dielectric Dissipation Factor at 90°C, Actual 0.20 (Max) 0.00231 Conforms
5.6
Resistivity at 90°C, GΩm 3 (Min) 2732.100 Conforms
5.8 Sediment & Sludge, % by mass Non Detectable In-Process
5.9 Interfacial Tension at 27°C, mN/m 22 (Min) 34 Conforms
5.11 Flash Point, °C 125 (Min) 155 Conforms
5.13 Pour Point, °C -6 (Max) < -21 Conforms
5.14 Density at 29.5°C, g/cm3 0.89 (Max) 0.833 Conforms
5.15 Kinematic Viscosity at 27°C, cSt 27 (Max) 15.151 Conforms

•IS 1866:2017 (IEC 60422:2013) - Mineral Insulating Oils in Electrical Equipment Supervision and Maintenance Guidance (Fourth Revision)
• The value of Water Content is given at transformer operating temperature

Note Test Conditions for Breakdown Voltage Test Conditions for Resistivity & Dielectric Dissipation Factor
• Type of electrodes used : Spherical • Type of cell used : SS Three Terminal Oil Cell (IS 6103:1971, IS 6262:1971-Fig. 4)
• Gap between two Electrodes : 2.5 mm • Average voltage gradient in the sample while under test (rms) : 250 V/mm
• Frequency of applied voltage : 49.9 Hz • Frequency of applied voltage : 49.9 Hz
• Oil Temperature during testing : 26.4 °C • Temperature of room during test : 25 °C
Test Conditions for Flash Point • Humidity of room during test : 47 % RH
•The ambient barometric pressure in the vicinity of the • Method of Measurement - Section 1 of IS 6103:1971 & IS 6262:1971
apparatus : 947 Hpa

Method of Analysis Appearance IS 335:1993/IS 1866:2017 (Cl. 5.2) Resistivity IS 6103:1971


Breakdown Voltage IS 6792:2017 (IEC 60156:1995) Interfacial Tension IS 6104:1971
Water Content IS 13567:1992 Flash Point IS 1448[P-21]:2012
Acidity (Neutralization Value) ASTM D 974:2014 (Ed. 1) Pour Point IS 1448[P-10]:2013
Dielectric Dissipation Factor IS 6262:1971 Kinematic Viscosity IS 1448[P-25]:1976
Sediment & Sludge Annex 'C' of IS 1866:2017/IEC 61125:1992 Density IS 1448[P-16]:2014/IS
(Cl. 1.9.1) 335:1993 (Note 1)

PREPARED BY APPROVED BY
(Technical Manager) (Technical Director)
(Mr. C.V.Patil) (Mr. S.M.Tajne)

PMF-14, Rev.01, w.e.f. 25.01.2018 Early Detection , Prevention and Care SHEET 2 OF 3
Tansformer Internal Condition Reporting of Dissolved Gas Analysis

REPORT # : TR18093101 DATE 26-Sep-2018

Clause No. 27 Method of Analysis : ASTM D 3612 (Method C - Headspace Sampling)


Carbon Carbon Total
Hydrogen Oxygen Nitrogen Methane Ethylene Ethane Acetylene Dissolved
Dissolved Gases Monoxide Dioxide
Combustible
H2 O2 N2 CH4 CO CO2 C2H4 C2H6 C2H2 Gas (TDCG)
Obtained Value,
33 11314 33215 5 91 2042 4 1 7 141
µl/l (ppm)
% Gas Content : 4.7 %
DIAGNOSIS OF DGA RESULTS
● IEC 60599 DIAGNOSIS OF GAS SAMPLE DATA
Ratio Value Fault Typical Examples
C2H2/C2H4 1.75 Analyzed Gases do not
CH4/H2 FALSE exceeds threshold. IEC 599 ---
C2H4/C2H6 FALSE Gas Ratio do not applicable

● IEC 60599 DIAGNOSIS OF CELLULOSE PAPER INSULATION


Ratio Value
Gases are within limits. (CO2 < 5100 ppm, & CO < 540 ppm), CO2/CO ratio is not applicable
CO2/CO FALSE

● DUVAL TRIANGLE METHOD


Gas Value (%) Fault Typical Examples
CH4 FALSE Internal problem does not
C2H4 FALSE exists, Duval Triangle is not ----
C2H2 FALSE applicable

● INTERPRETATIVE OR KEY GAS METHOD


Dissolved Gas Limit (<) Level Interpretation
Hydrogen 1500 Normal Within normal limits < 1500 ppm
Carbon Dioxide 10000 Normal Within normal limits < 10000 ppm
Ethylene 150 Normal Within normal limits < 150 ppm
Ethane 35 Normal Within normal limits < 35 ppm
Acetylene 7 Abnormal Over Limit > 7 ppm Indicates Possible Arcing
Carbon Monoxide 1000 Normal Within normal limits < 1000 ppm
Methane 80 Normal Within normal limits < 80 ppm

PREPARED BY APPROVED BY
(Technical Manager) (Technical Director)
(Mr. C.V.Patil) (Mr. S.M.Tajne)

PMF-14, Rev.01,
Rev.01,w.e.f.
w.e.f.25.01.2018
25.01.2018 Early Detection
Detection , Prevention
Prevention and Care SHEET 33 OF
OF 33