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Abstract
This paper examines the state of practice relative to soil compaction and volume change behavior
related to settlement of embankment soils. Typical design practices and compaction
specifications are discussed relative to construction of embankments for supporting building and
highway infrastructure. Observations of behavior of compacted soil during constant water
content compression and in response to wetting are discussed relative to typical compacted soil
conditions. Finally, recommendations for improving the state of the practice for design and
construction of compacted soil embankments are provided.
1. INTRODUCTION
This paper addresses the state of the practice regarding compacted soils used to support highway
and building infrastructure. It focuses primarily on volume change behavior of compacted soil
and embankment settlement. This paper does not purport to address the state of practice
everywhere and will necessarily be biased toward the local practice the author is most familiar
with. However, many of the concepts and practices employed locally are universal and so are the
underlying mechanics and unsaturated soil behavior. What is apt to vary most across the United
States, and the world, is the degree to which new technology is being adopted for compaction
and compaction quality control. A tremendous amount of literature is available on soil
compaction and compacted soil behavior. It is not possible to address all of the good work done
in this area in a single paper, thus the author has been selective in citing works needed to
emphasize important points relative to compacted soil behavior and particularly for those points
that have important implications on practice.
Soil compaction is an essential part of earthwork during construction of civil works.
Mechanical behavior of compacted soils depends on numerous factors related to the soil type,
method of compaction, initial conditions, and post compaction changes in water content and
stress conditions. Soil compaction and compacted soils have been studied extensively over many
years and remain the subject of research related to unsaturated soil mechanics and advances in
compaction technology. This paper focuses on the state of practice related to compaction and
volume change behavior of compacted soils as used in the construction of embankments
intended to support highway and building infrastructure. It does not address the behavior of
compacted soils used in low permeability barrier applications or dams, and only generally
addresses permeability characteristics of compacted soils as they relate to embankment
performance.
Practically all projects involving construction of fill embankments will utilize laboratory
compaction tests to define soil densities and water contents to be targeted during construction.
As such, this paper addresses the state of the practice related to testing, analysis, and design of
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state of practice might evolve to address problematic behavior associated with settlement of
compacted soil embankments.
2. STATE OF PRACTICE
The author has been involved with the study of compacted soils and embankments in Oklahoma
for over two decades and so has comprehensive knowledge of local practices. In preparing this
state of practice paper, the author interviewed local geotechnical engineers and the Chief
Geotechnical Engineer for the Oklahoma Department of Transportation. In addition, the author
consulted with colleagues in other states to get a sense of the state of practice beyond Oklahoma.
Furthermore, numerous published resources were reviewed such as roadway and geotechnical
design manuals from several states across America. Thus, the state of practice as represented in
this paper does not necessarily reflect the state of practice everywhere, but a reasonable cross-
section of typical states of practice across the USA.
In many ways, soil compaction has not evolved much since the development of the
theory of compaction by Proctor in the 1930s (Proctor 1933) and the Proctor compaction test
remains the basis for establishing compaction criteria. Our understanding of compacted soil
behavior and how to assess this behavior in the laboratory has advanced significantly, but basic
principles of the construction methods used to compact soil are virtually unchanged. The basic
practice involves matching equipment to soil type, collecting representative soil samples and
testing in the laboratory to establish the reference densities and moisture contents, and quality
control testing to ensure proper density and moisture conditions are achieved in the field.
While equipment has evolved over the decades with improvements in mechanical and
electrical systems, the basic roller types have essentially remained similar and include
sheepsfoot, padfoot, smooth drum and multi-tired pneumatic types. Depending on soil
conditions, vibratory compaction is typically available with smooth drum and padfoot type
rollers. It is well established that sheepsfoot rollers produce significant kneading action needed
for proper compaction of clayey soils and are best for soils that are predominantly composed of
plastic clayey fines. Smooth vibratory drum rollers are best for cohesionless sands and gravels,
and rubber tired rollers are good for a wide range of soils containing fines and coarse grained
particles. The padfoot roller, similar to a sheepsfoot but with drum protrusions having a shorter
shank and larger, typically rectangular cross-section, have proven to be effective for a large
range of soil types from clayey soils to intermediate soils. There are numerous excellent
publications that go into extensive detail on the differences, applications and operation of these
various machines (e.g. Holtz 1990, Holtz et al. 2011).
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maximum dry density and optimum moisture content established in the laboratory for the soil
being used. For this purpose the ASTM Standards D 698 and D 1557 for Standard and Modified
compaction effort are used (ASTM 2017).
Advances in compactor machine technology have occurred over the decades since
Proctor’s seminal work; however, the end-product goals, i.e. desired moisture content and
relative compaction have not changed. This has been and will remain a standard approach to
earthwork for the foreseeable future for good reason. The reason is that the moisture content and
dry density of a compacted soil uniquely define the state of that soil for a given method of
compaction, from which the expected soil behavior may be assessed in light of post construction
changes in stress and moisture conditions. On the other hand a parameter like stiffness, which
has also been suggested as a quality control parameter, does not uniquely define the state of the
soil and cannot be used to assess the expected soil behavior. This is particularly true for fine-
grained soils where the matric suction, and hence moisture content, and dry density both have a
strong influence on soil mechanical properties. In such a soil, it is possible to achieve the same
stiffness with different combinations of dry density and moisture content. Hence, stiffness does
not uniquely define the state of the compacted soil. In granular soils, stiffness may be a more
reliable predictor of compacted soil state since matric suction is typically low and water has less
influence on soil behavior.
While stiffness may not be a suitable parameter to define the state of a compacted soil, it
has proven useful for improving the quality of compacted soil in the field through the advent of
“intelligent compaction”. Intelligent compaction provides a method to continuously monitor the
soil response during the compaction process by monitoring the dynamic behavior of the
compaction roller (e.g. Mooney et al. 2010, Chang et al. 2011). Some advances have also been
achieved by monitoring machine drive power during compaction and relating that to soil
conditions (e.g. Thompson & White 2008). By continuous mapping of the soil response for each
compacted lift, it is possible to achieve a degree of uniformity in the compacted soil not
achievable with typical point measurements of density and water content. While companion
measurements of density and water content are still needed, for reasons explained above,
providing uniform compaction throughout each lift will provide a better fill and more uniform
support to the overlying structures. This is one area of compacted soil construction technology
that has seen significant improvement. With advanced GPS monitoring and continuous mapping
of the compacted soil response, intelligent compaction will have a significant impact on the
quality of the end-product. That is a more uniformly compacted fill via essentially continuous
quality control monitoring. Given that poorly compacted soils are a major reason for poor fill
performance (e.g. Briaud et al. 1997), intelligent compaction has great potential for improving
construction.
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In assessing the behavior of soil embankments, engineers are mainly concerned with settlement,
heave and stability against shear failure. Settlement and heave characteristics can be examined
using one-dimensional testing in an oedometer. Depending on the nature of the project and
organizations involved, mechanical property testing may be limited and analysis and design of
embankments may largely depend on estimating mechanical soil properties and behavior solely
on the basis of results of routine index property tests. In many cases, there is no detailed
assessment of the embankment performance, relative to fill settlement, and engineers simply rely
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on compaction testing, end product specifications and experience for achieving desired
performance of embankments. For example, local practice involving construction of fill to
support overlying structures, what might be termed “structural” or “select” fill, is typically
driven by specifications and not direct assessment of stability or settlement of the fill material
selected. The geotechnical report will typically include statements restricting the type of soil that
can be used; for example: liquid limit less than or equal to 30, plasticity index less than or equal
to 15, percent of fines less than 20 percent. Statements regarding the relative compaction and
moisture contents required during construction will also be specified; for example: soils should
be compacted to a density greater than or equal to 95% of the maximum dry density and
moisture content during compaction should fall between 1 percentage point dry and 2 percentage
points wet of the optimum moisture content from a standard Proctor compaction test.
Generally, volume change and stability of the structural fill are not evaluated on a case by
case basis for routine building construction. Instead the geotechnical reports will include
standard language regarding the bearing capacity and expected settlement of structural fill.
Commonly, allowable bearing capacity of 100 kPa (2,000 psf) to 125 kPa (2,500 psf) is specified
for footings founded in structural fill and estimated settlements of up to 1% of the height of the
fill are indicated. For many projects involving relatively thin layers of fill and lightly loaded
columns with relatively small footing sizes, this approach works reasonably well. However, as
fills get thicker and loads get larger, it is prudent to evaluate the potential settlement of the fill on
a case by case basis. Even fills compacted to specifications can experience significant
settlements (e.g. Lim & Miller 2004) when embankment heights become large.
For construction of embankments supporting transportation infrastructure, often there is
little or no analysis of internal fill settlement, and engineers rely on construction specifications to
achieve the desired product. For example, in Oklahoma and many other states, there is an
implicit assumption in the design process that as long as the soil comprising the embankments is
compacted to within specifications the engineering performance will be acceptable. This may
work well for high quality granular soils, but given the wide variety and significant amounts of
fine-grained soils that are often involved, a “one size fits all” approach is not a good idea. This is
especially true as embankments get larger, soils get more plastic, and potential for post
construction moisture changes increases. Specifications and design manuals that address
embankments typically do not focus on adverse effects of mechanical response of embankment
soils. Beyond the classification and compaction testing of embankment soils, very little if any
mechanical testing of embankment soils is mentioned in guidance documents. On the contrary,
most, if not all of the attention is focused on the mechanical response of foundation soils. This
observation is supported by discussions with local engineers and a review of selected state
department of transportation (DOT) documents from across the USA, summarized in Table 1.
Table 1 represents documents that provide guidelines for design and construction of highway
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embankments. The table indicates which documents mention compressibility of compacted soil
and how it is to be addressed. While a couple of the examples include vague references to
settlement due to volume change of compacted fill, most do not. Most, however, address in some
detail the settlement due to compression of foundation soils. Of the documents listed, the
Oklahoma roadway design specifications provide the most explicit discussion of settlement
originating in the fill. However, a recent discussion with local engineers indicated that this issue
is rarely addressed in practice.
While the approach to embankment design has not evolved much over past decades, knowledge
of compacted soil behavior has improved significantly through extensive research readily found
in the published literature. For example, response of compacted soils to wetting in relationship to
volume change has been thoroughly studied, important lessons have been revealed, and testing
and analysis techniques have evolved. While there is some evidence that change is slowing
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coming, in the author’s opinion, the state of the practice regarding embankment design lags the
state of the art regarding understanding of compacted soil behavior. In the following sections
some observations in support of this opinion are presented along with recommendations to
improve the state of practice relative to design of compacted soil embankments.
Immediately after compaction, compacted embankment soils are generally in an unsaturated state
with densities and moisture contents near optimum conditions. In the absence of external
wetting, compacting soil layers above a soil element leads to decreases in void ratio, increases in
degree of saturation, and decreases in soil suction as volumetric compression occurs under
increasing total stress. Soil elements may approach saturation if significant volumetric
compression occurs depending on the initial stress conditions, initial density, initial water content
and compressibility of the soil. Consider for example, the results of constant water content
oedometric compression tests on a moderately plastic clayey soil shown in Fig. 1. One of the
samples was compacted to a relative compaction (R) of 95% based on standard Proctor density at
4% dry of the optimum moisture content (OMC), and the other to R=100% at the OMC. The
sample compacted dry of optimum never reached a saturated state even at a vertical stress of
1600 kPa; however, the sample compacted at optimum approached saturation a stress level of
800 kPa. While these stress levels would only be present in high embankments greater than about
40 m in height, samples compacted wet
-5 of optimum may approach saturation at
OMC+2 much lower stress levels. This is
indicated by the dashed line
representing estimated degrees of
0 saturation for compression of a sample
compacted at OMC plus 2% (OMC+2).
Vertical Strain (%)
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consolidation type settlements of the soil may occur (Barden et al. 1979, Barden and Sides
1969).
Another important observation with respect to Fig. 1 is that the soil compacted dry of
optimum, in spite of being at a lower dry density, has a similar compressibility at stresses less
than 200 kPa, compared to the soil compacted at optimum moisture content. This is attributed to
the significant matric suction that develops in the soil at lower moisture content. This
observation shows that soils at two different compacted states can achieve the same stiffness, as
discussed previously.
Information that depicts settlement characteristics of embankment soils under field
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20
Height (m)
level corresponding to an
15 embankment height at 20
10 m. Note that suction
5 changed very little during
0 this period as indicated by
Settlement (cm) pressure (kPa)
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0.04
density, degree of saturation, percent of
0.03
fines and clay size fraction as shown in
0.02 Fig. 6. As with clayey soils,
0.01 2
OMC+2: cr=0.0140PI+0.000277 r =0.17
coefficients of determination (r2) were
higher for soils compacted dry of the
Recompression Index, cr
0.04 2
OMC: cr=0.0107PI+0.000127 r =0.14 OMC.
0.03
Numerous experimental
0.02
observations in the literature show that
0.01
the apparent preconsolidation stress or
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0.04
yield stress for a compacted soil at a
0.03 OMC-2: c =0.00533PI+0.000296 r2=0.56
r given density increases with increasing
0.02
suction (e.g. Alonso et al. 1990,
0.01
Jotisankasa et al. 2007). Beyond the
0.04 2 preconsolidation stress, experimental
OMC-4: cr=0.00536PI+0.000285 r =0.57
0.03 observations have shown that the slope
0.02 of the normal compression line under
0.01
constant suction loading in the
0 10 20 30 40 50 laboratory may increase, decrease or
Plasticity Index, PI remain the same with increasing
FIG. 5 - Recompression index versus plasticity suction (Sheng et al. 2008). However,
index for 15 cohesive soils compacted to different observations from constant water
water contents relative to the optimum moisture content compression tests indicate that
content (OMC) and relative compaction, R=95% the slope of the normal compression
line increases with lower initial water content corresponding to higher initial suctions (e.g.
Jotisankasa et al. 2007). The constant water content compression behavior better simulates
conditions in embankment soils in the absence of external wetting. This implies that for soils
compacted to the same density the preconsolidation stress will be higher for soils compacted dry
of the OMC and lower wet of the OMC; and beyond the preconsolidation stress, for a given
change in stress more compression will occur for soils compacted dry of optimum.
Depending on soil type, compacted soils may swell when wetted at low stress levels and
compress (“collapse”) when wetted at higher stress levels. There are many factors that affect the
response to wetting including: soil type; initial density and moisture content; stress conditions,
including vertical and horizontal net normal stresses and matric suction; stress history and stress
path during wetting; and degree of wetting, among others. Numerous researches have
investigated response of compacted soils to wetting in both the swelling and collapse regimes. A
complete treatment of this work is beyond the scope of this paper; however, Table 2 summarizes
some significant publications related to volume change in compacted soils. Journal papers listed
in Table 2 are generally focused on wetting-induced compression and in many cases swelling
behavior.
It is generally recognized that the response to wetting is best modeled in the laboratory by
bringing samples to the desired stress state before inundation with water. This is also referred to
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(s) and as-compacted (ac) curves converge, which also corresponds to the point at which the ac
sample becomes saturated, as indicated in the graph on the right of Fig. 8. For the OMC-4
sample in Fig. 7, the soil never reaches saturation for the range of stresses applied.
TABLE 2 – Summary of topics and some journal papers and books that address
wetting-induced deformation in compacted soils
Topic References
Unsaturated Soil Behavior and Barden et al. 1973, Lawton et al. 1989,
Wetting-Induced Volume Change Tadepalli & Fredlund (1991), Basma and
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The differences observed in the behavior of the soil compacted to different initial states is
extremely important to consider relative to post-construction behavior of embankment soils. Of
particular importance is that expected post-construction response to wetting is highly dependent
on the initial compacted state of the soil. This point is further emphasized through Fig. 9. Data in
Fig. 9 represent response to wetting tests conducted on 22 different Oklahoma soils, all
compacted to R=95% based on standard Proctor, at 4 different moisture conditions (OMC-4,
OMC-2, OMC, and OMC+2). Samples were inundated at a vertical stress of 200 kPa, and the
resulting vertical strain due to wetting is reported as the “Collapse Index” in Fig. 9. The R=95%
represents the minimum allowed by typical embankment specifications and represents the worst
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5
can occur for soils compacted
within specifications even at the
highest moisture contents
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allowed by specifications. To
10
put it in perspective, 5% strain
over 10 m of embankment
height represents 50 cm of
15 settlement. With respect to Fig.
OMC-4 & 0.95γdmax - s
OMC-4 & 0.95γdmax - ac 9, it is important to note that if
soils were compacted at a higher
20 density corresponding to
1 10 100 1000 50 60 70 80 90100 R=100%, collapse behavior
Vertical Stress (kPa) Degree of would be greatly reduced or
Saturation (%) eliminated for some soils and
FIG. 7 - Double-oedometer data from testing a compacted swelling might have occurred.
soil at 95% of standand Proctor density and 4% dry of This is illustrated in Fig. 8 for
the OMC; soil: CL, PI=13, %fines=97, %<2μm=51 the soil compacted at R=100%
and OMC. The point is that the
-5
tendency for volume change,
whether collapse or swelling
behavior, is strongly dependent
0 on the initial density and
moisture condition relative to the
line of optimums, and can be
Vertical Strain (%)
15
OMC & γdmax - s
It is important to recognize that
OMC & γdmax - ac the rate of deformation upon
wetting is not instantaneous; it
20 depends largely on the rate the
1 10 100 1000 50 60 70 80 90100 wetting front moves through the
Vertical Stress (kPa) Degree of soil and the degree of wetting
Saturation (%) (e.g. Houston et al. 1998). This is
FIG. 8 - Double-oedometer data from testing a compacted controlled by a number of factors
soil at 100% of standand Proctor density and at the OMC; including the hydraulic gradient
soil: CL, PI=13, %fines=97, %<2μm=51
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0.4
SM OMC-4 water pressure at this boundary, which
SM OMC+2
greatly enhanced the hydraulic gradient
0
and provided a near continuous source of
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Observation 1: In many areas, the state of practice is such that the potential of settlements due
to volume change in fill materials is not thoroughly addressed during design of embankments
and fills used to support buildings and highway infrastructure.
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Observation 2: In the absence of external wetting, the rate of settlement of the compacted soil in
an embankment due to self-weight compression depends on the soil type, initial water content
and structure of the soil and changes in stress during construction. This type of settlement may
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Recommendation 2: Where the potential for significant self-weight settlement exists, analysis
methods used for embankments should consider the rate of settlement in light of expected ranges
in moisture and density.
Observation 3: In the absence of external wetting, soils compacted wet of optimum may
experience greater self-weight settlements compared to soils compacted dry of optimum.
However, the rate of settlement is expected to be less for wet of optimum soils.
Recommendation 3: Where the potential for significant self-weight settlement exists, the
magnitude of settlements should be evaluated with consideration of expected ranges in moisture
contents and density.
Observation 4: For a given relative compaction, soils compacted dry of the OMC will have
larger preconsolidation stresses and lower recompression indices compared to soils compacted
wet of optimum. However, potential for wetting induced compression is greater for soils
compacted dry of optimum.
Observation 5: For some soils, significant wetting-induced compression can occur even in soils
compacted on the dry side of the OMC and within specifications (e.g. R=95% standard Proctor
density).
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compression testing to study the self-weight compression and wetting-induced volume change
characteristics of the fill.
5. ACKNOWLEDGEMENTS
The author is grateful for the work of University of Oklahoma faculty, graduate students and
staff who have worked on the various research projects over many years. And for the financial
support of the Oklahoma Department of Transportation and Oklahoma Transportation Center
that provided funding for much of the work.
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