Automation Days 2016

Radionica Motion Control

SINAMICS V20 FSAA

NEW
• Up to a power rating of 0.75 kW (line voltage, 1AC, 200
V) now even 24 % smaller and more compact
• 1 AC 200 V, 0.12 to 0.75 kW with integrated C1 EMC
filter for use in residential and commercial areas (first
environment)
• Integrated ECO mode and hibernation mode
SINAMICS V90 drive system with PROFINET

NEW
The SINAMICS V90 servo drive system is now available
with PROFINET. The servo system – optimized from a
performance perspective and simple to operate –
comprises a SINAMICS V90 servo inverter and SIMOTICS
S-1FL6 servomotor, which has been expanded to include
a new incremental encoder with 21-bit resolution.
SINAMICS V90 in TIA Portal

NEW In addition to operation in the TIA Portal V14, with the

new Advanced Controller SIMATIC 1500 T-CPU, the
servo drive system is also suitable for use with the
SIMATIC S7-1500 Advanced Controller and SIMATIC
S7-1200 Basic Controller.
SINAMICS G120C – new housing size expands the range

NEW SINAMICS G120C combines an especially compact design

with high power density – and offers a well-balanced
combination of features to address a wide range of
applications. The new AA frame size in the power range from
0.55 to 2.2 kW sets itself apart as a result of the little space
required with the same power rating.
• Requires 32% less space when compared to frame size A
• Identical functionality in a smaller frame size
• 100% compatibility to the drilling dimensions of the
previous frame sizes
• STO safety function is integrated as standard
• Communication via PROFIBUS or PROFINET
SINAMICS G120 – power module PM240-2 FSD-F

• Compact design (higher power per frame size), side-by-

NEW side mounting and push through type for each frame size.
• Voltage versions - seamless series in 200V, 400V,
500…690V
• Long motor cables without output reactor
shielded: FSD/E 200m, FSF 300m
unshielded: FSD/E 300m, FSF 450m
• Line reactor eliminated - rugged design as a result of the
DC link reactor (suitable for operation on stiff line supplies)
• Higher environmental conditions - Operating temp.,
-10 up to 60˚ C (with derating)
SINAMICS S120 – innovated booksize motor modules

SINAMICS S120 – innovated booksize motor

NEW modules
Less space required in the control cabinet
• Higher power density
• New motor connection concept
Usability / installation
• Improved accessibility of the motor plug connector
• The fan can be simply replaced without having to
remove the motor module
Increased level of ruggedness
• Reliable shield concept for a wide range of different
cables
• Longer service life through an optimized design
• Solid mounting plate, extremely rugged mounting lugs
SIMOTICS S-1FG1 servo geared motors

NEW The optimum servo geared motor for every motion

control task:
• With SINAMICS converters, seamlessly integrated in
the
automation landscape in a standard fashion
• High dynamic performance and precision with low-
backlash gearboxes
• Extremely compact design as directly mounted
• Finely scaled ratios possible
optimum dimensioning
• Shaft heights 36 to 100 available
SIMOGEAR – complete basic series

NEW
With the addition of gearbox sizes 169 and 189, single-
stage helical geared motors as well as multi-staged
double geared motors the SIMOGEAR gearbox series
is now complete.
The SIMOGEAR gearbox series includes helical, parallel
shaft, bevel – as well as worm geared motors for torques
up to 20.000 Nm and motor power ratings up to 200 kW.
The new single-stage helical gearboxes have been
developed for high speeds – while the double gearboxes
have been developed for slow speeds.
Synchronous-reluctance drive systems

SIMOTICS reluctance motors and SINAMICS converters –

NEW innovative standard drive systems with the highest energy
efficiency at all operating points.
• Very high motor efficiency in the full load and
partial load ranges for minimized lifecycle costs
• Simple & easy commissioning by entering the
motor code into the converter
• Guaranteed motor power when fed from a converter
• 36 month warranty for synchronous-
reluctance motors
• Synchronous-reluctance technology without permanent
magnets for drive applications without encoder
• High operational reliability and system availability through
high overload capability
Why Motion Control within the PLC?

Mechanical Solution Motion Integrated

Output & drive systems
Main drive Coupling Gearbox Gearbox Camming
cam are replacing mechanical
components

Modular machine
concepts

Higher flexibility

Less wear

ON /
Better dynamic
OFF

Easy maintenance
Motion Controller
 with SIMATIC S7-1500
Motion Control Overview

Future: S7-1500T • Cartesian picker

Path • Delta picker
• Scara robots …

Coordination • Synchronized axes

T-CPU / SIMOTION

(Gearing, Camming) • Rotary knife

Relative Gearing • Flying saw …

• Hoists, lifts
Positioning • Building technologies
FMs

S7-1500

• Feeders, palletizers …
S7-1200

• Pumps, fans, mixers

S7-300

Speed • Conveyors
• Auxiliary drives …
Motion Control with SIMATIC S7-1500

Motion Control
in 3 Steps
SIMATIC S7-1500
User Programming
3
program the commands

Relative Gearing Technology Define application

2
Object characteristics

Positioning
S7-1500

Firmware

SINAMICS G/S
Speed
Commissioning
Drive parameter 1
the drive
 Gearing with S7-1500
Scope of applications

Scope 1 Scope 2 Scope 3

No absolute position relation Gear in during standstill Flying coupling of axis
with non time-critical gear in

Application example: Application examples: Application example:

• Longitudinal cutter • Hoists, lifts • Superimposed operations
• Conveyors • Handling based on several axis • Simple “flying saw” applications
• Portals without external encoder
 Gearing with S7-1500
Scope of applications

Scope 1 Scope 2 Scope 3

No absolute position relation Gear in during standstill Flying coupling of axis
with non time-critical gear in

Application example: Application example: Application example:

• Longitudinal cutter • Hoists, lifts • Superimposed operations
• Conveyors • Handling based on several axis • Simple “flying saw” applications
• Portals without external encoder
Motion Control with SIMATIC S7-1500

Identical Motion Control functionality in each PLC

Scalability in amount of axis

6 Axis 30 Axis 96 Axis 128 Axis

1510 SP 1512 SP

1511 1513 1515 1516

1517
ET 200SP Open Controller 1518
Technology Object Interfaces for the control of drives

S7-1200 S7-1500

U/I U/I

Puls Train Analog Puls Train Analog

Output Signal Output Signal
PTO PTO

Usable drive types SINAMICS

Standard frequency converter,
SINAMICS G/S
servo converter
Standard frequency converter,
Analog Signal U/I servo converter
Every SINAMICS

Step drives,
Puls Train Output SINAMICS V60, V90, S110
servo converter
Motion Control with SIMATIC S7-1500
Integration of SINAMICS in TIA Portal
SINAMICS G110M, G120x
via Startdrive
Fast & Easy network and
HW configuration
Commisioning wizards
System diagnosis for drives
Library concept for drives
Identical Look & Feel for
SIMATIC & SINAMICS
HMI direct access
SINAMICS S120
via Starter and GSD-File
S7-1500 Motion Control with
SINAMICS S120 usable
PROFINET IRT
communication & DSC*)
System diagnosis for drives
Automatic generation
of GSD-Files in Starter
*) Dynamic Servo Control
1. Configure drive
2. Generate GSD-File
3. Import GSD-File in TIA Portal
Unique Selling Point (USP):
S7-1500 Motion Control & Safety

Principle within S7-1500

MC-
Programm Safety
Programm What happens, if the safety program controls the drive
Technology with an operation that conflicts with the TO?
Object
Safety OB  TO always reacts in the right way!
MC OBs

Standard Telegramm Safety Telegramm Motion Control and Safety in parallel

… across the complete system
from the PLC down to the drive
 Outlook: Motion Integrated within the S7-1500/1500T Portfolio

S7-1511 S7-1513 S7-1515 S7-1516 S7-1517 S7-1518

2) Interpolation
Handling
2) Technology
Motion Control Functionality

Distributed
Motion PLC 1) 1) 1) 1) 1) 1)

1)
Camming S7-15xxT,
S7-15xxTF
abs. 1) Gearing
(absolute)
rel.
 Gearing
(relative)
1) Output cams Standard
PLC
           
Measuring input
 Positioning S7-15xx,
S7-15xxF
 Speed
Legend: 1) Planned for V14 2) Planned for higher V14 Price / Performance / Number of axis
Thank you for your attention!

Marko Bunić
E-mail: marko.bunic@siemens.com
Tel: 01/6105-950
Mob: 091/6105-950