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ACI 343R-95

(Reapproved 2004)

Analysis and Design of Reinforced


Concrete Bridge Structures
Reported by Joint ACI-ASCE Committee 343

John H. Clark Om P. Dixit


Chair Vice Chair
Hossam M. Abdou Ibrahim A. Ghais Antoine E. Naaman
John H. Allen Amin Ghali Andrzej S. Nowak
Gerald H. Anderson Joseph D. Gliken John C. Payne
F. Arbabi C. Stewart Gloyd Paul N. Roschke
Craig A. Ballinger Nabil F. Grace M. Saiid Saiidi
James M. Barker Hidayat N. Grouni Bal K. Sanan
Ostap Bender C. Donald Hamilton Harold R. Sandberg
T. Ivan Campbell Allan C. Harwood John J. Schemmel
Jerry Cannon Angel E. Herrera A. C. Scordelis
Claudius A. Carnegie Thomas T. C. Hsu Himat T. Solanki
John L. Carrato Ti Huang Steven L. Stroh
Gurdial Chadha Ray W. James Sami W. Tabsh
W. Gene Corley Richard G. Janecek Herman Tachau
W. M. Davidge David Lanning James C. Tai
H. Everett Drugge Richard A. Lawrie Marius B. Weschsler
William H. Epp James R. Libby J. Jim Zhao
Noel J. Everard Clellon L. Loveall
Anthony L. Felder W. T. McCalla

These recommendations, reported by Joint ACI-ASCE Committee 343 on construction joints; construction materials; continuity (structural); cover;
Concrete Bridge Design, provide currently acceptable guidelines for the curing; deep beams; deflection; earthquake-resistant structures; flexural
analysis and design of reinforced, prestressed, and partially prestressed strength; footings; formwork (construction); frames; hot weather
concrete bridges based on the state of the art at the time of writing the report. construction; inspection; lightweight concretes; loads (forces); mixing;
The provisions recommended herein apply to pedestrian bridges, highway mixture proportioning; modulus of elasticity; moments; placing; precast
bridges, railroad bridges, airport taxiway bridges, and other special bridge concrete; prestressed concrete; prestressing steels; quality control; rein-
structures. Recommendations for Transit Guideways are given in ACI 358R. forced concrete; reinforcing steels; serviceability; shear strength; spans;
The subjects covered in these recommendations are: common terms; specifications; splicing; strength; structural analysis; structural design;
general considerations; materials; construction; loads and load combina- T-beams; torsion; ultimate strength method; water; welded-wire fabric.
tions; preliminary design; ultimate load analysis and strength design;
service load analysis and design; prestressed concrete; superstructure Note: In the text, measurements in metric (SI) units in
systems and elements; substructure systems and elements; precast parentheses follow measurements in inch-pound units.
concrete; and details of reinforcement.
Where applicable for equations, equations for metric (SI)
The quality and testing of materials used in construction are covered by
reference to the appropriate AASHTO and ASTM standard specifications. units in parentheses follow equations in inch-pound units.
Welding of reinforcement is covered by reference to the appropriate AWS
standard. CONTENTS
Chapter 1—Definitions, notation, and
Keywords: admixtures; aggregates; anchorage (structural); beam-column organizations, p. 343R-4
frame; beams (supports); bridges (structures); cements; cold weather 1.1—Introduction
construction; columns (supports); combined stress; composite construction 1.2—Definitions
(concrete and steel); composite construction (concrete to concrete);
compressive strength; concrete construction; concretes; concrete slabs;
1.3—Notation
1.4—Referenced organizations
ACI Committee Reports, Guides, Standard Practices, and Commentaries
are intended for guidance in planning, designing, executing, and inspecting Chapter 2—Requirements for bridges, p. 343R-12
construction. This document is intended for the use of individuals who 2.1—Introduction
are competent to evaluate the significance and limitations of its
content and recommendations and who will accept responsibility for the
application of the material it contains. The American Concrete Institute
disclaims any and all responsibility for the stated principles. The Institute ACI 343R-95 became effective March 1, 1995 and supersedes ACI 343R-88. For
shall not be liable for any loss or damage arising therefrom. the 1995 revision, Chapters 6 and 12 were rewritten.
Copyright © 1995, American Concrete Institute.
Reference to this document shall not be made in contract documents. If All rights reserved including rights of reproduction and use in any form or by any
items found in this document are desired by the Architect/Engineer to be a means, including the making of copies by any photo process, or by any electronic or
part of the contract documents, they shall be restated in mandatory mechanical device, printed or written or oral, or recording for sound or visual repro-
language for incorporation by the Architect/Engineer. duction or for use in any knowledge or retrieval system or device, unless permission in
writing is obtained from the copyright proprietors.

343R-1
343R-2 MANUAL OF CONCRETE PRACTICE

2.2—Functional considerations Chapter 8—Service load analysis and design,


2.3—Esthetic considerations 343R-96
2.4—Economic considerations 8.1—Basic assumptions
2.5—Bridge types 8.2—Serviceability requirements
2.6—Construction and erection considerations 8.3—Fatigue of materials
2.7—Legal considerations 8.4—Distribution of reinforcement in flexural members
8.5—Control of deflections
Chapter 3—Materials, p. 343R-26 8.6—Permissible stresses for prestressed flexural members
3.1—Introduction 8.7—Service load design
3.2—Materials 8.8—Thermal effects
3.3—Properties
3.4—Standard specifications and practices Chapter 9—Prestressed concrete, p. 343R-102
9.1—Introduction
Chapter 4—Construction considerations, 9.2—General design consideration
p. 343R-37 9.3—Basic assumptions
4.1—Introduction 9.4—Flexure, shear
4.2—Restrictions 9.5—Permissible stresses
4.3—Goals 9.6—Prestress loss
4.4—Planning 9.7—Combined tension and bending
4.5—Site characteristics 9.8—Combined compression and bending
4.6—Environmental restrictions 9.9—Combination of prestressed and nonprestressed rein-
4.7—Maintenance of traffic forcement—Partial prestressing
4.8—Project needs 9.10—Composite structures
4.9—Design of details 9.11—Crack control
4.10—Selection of structure type 9.12—Repetitive loads
4.11—Construction problems 9.13—End regions and laminar cracking
4.12—Alternate designs 9.14—Continuity
4.13—Conclusions 9.15—Torsion
9.16—Cover and spacing of prestressing steel
Chapter 5—Loads and load combinations, 9.17—Unbonded tendons
p. 343R-51 9.18—Embedment of pretensioning strands
5.1—Introduction
9.19—Concrete
5.2—Dead loads
9.20—Joints and bearings for precast members
5.3—Construction, handling, and erection loads
9.21—Curved box girders
5.4—Deformation effects
5.5—Environmental loads
Chapter 10—Superstructure systems and
5.6—Pedestrian bridge live loads elements, p. 343R-113
5.7—Highway bridge live loads 10.1—Introduction
5.8—Railroad bridge live loads 10.2—Superstructure structural types
5.9—Rail transit bridge live loads 10.3—Methods of superstructure analysis
5.10—Airport runway bridge loads 10.4—Design of deck slabs
5.11—Pipeline and conveyor bridge loads 10.5—Distribution of loads to beams
5.12—Load combinations 10.6—Skew bridges

Chapter 6—Preliminary design, p. 343R-66 Chapter 11—Substructure systems and elements,


6.1—Introduction p. 343R-123
6.2—Factors to be considered 11.1—Introduction
6.3—High priority items 11.2—Bearings
6.4—Structure types 11.3—Foundations
6.5—Superstructure initial section proportioning 11.4—Hydraulic requirements
6.6—Abutments 11.5—Abutments
6.7—Piers and bents 11.6—Piers
6.8—Appurtenances and details 11.7—Pier protection
6.9—Finishes
Chapter 12—Precast concrete, p. 343R-142
Chapter 7—Strength design, p. 343R-79 12.1—Introduction
7.1—Introduction 12.2—Precast concrete superstructure elements
7.2—Considerations for analysis, design, and review 12.3—Segmental construction
7.3—Strength requirements 12.4—Precast concrete substructures
BRIDGE ANALYSIS AND DESIGN 343R-3

12.5—Design 13.5—Shrinkage and temperature reinforcement


12.6—Construction 13.6—Standard hooks and minimum bend diameters
13.7—Spacing of reinforcement
Chapter 13—Details of reinforcement for design 13.8—Concrete protection for reinforcement
and construction, p. 343R-149
13.1—General 13.9—Fabrication
13.2—Development and splices of reinforcement 13.10—Surface conditions of reinforcement
13.3—Lateral reinforcement for compression members 13.11—Placing reinforcement
13.4—Lateral reinforcement for flexural members 13.12—Special details for columns
343R-4 MANUAL OF CONCRETE PRACTICE

Complex highway interchange in California with 15 bridge structures

CHAPTER 1—DEFINITIONS, NOTATION, AND ORGANIZATIONS

1.1—Introduction compressive strains that are intended to approximately offset


This chapter provides currently accepted definitions, nota- tensile strains in the concrete induced by drying shrinkage.
tion, and abbreviations particular to concrete bridge design concrete, structural lightweight—concrete containing
practice which have been used in the preparation of this lightweight aggregate having unit weight ranging from 90 to
document. 115 lb/ft3 (1440 to 1850 kg/m3). In this document, a light-
Concrete bridge types commonly in use are described weight concrete without natural sand is termed “all-light-
separately in Chapter 2, Requirements for Bridges, in weight concrete,” and lightweight concrete in which all fine
Chapter 6, Preliminary Design, and in Chapter 11, Super- aggregate consists of normal weight sand is termed “sand-
structure Systems and Elements. lightweight concrete.”
design load—applicable loads and forces or their related
1.2—Definitions internal moments and forces used to proportion members.
For cement and concrete terminology already defined, For service load analysis and design, design load refers to
reference is made to ACI 116R. Terms not defined in ACI loads without load factors. For ultimate load analysis and
116R or defined differently from ACI 116R are defined for strength design, design load refers to loads multiplied by
specific use in this document as follows: appropriate load factors.
aggregate, normal weight—aggregate with combined effective prestress—the stress remaining in concrete due
dry, loose weight, varying from 110 lb. to 130 lb/ft3 (approx- to prestressing after all losses have occurred, excluding the
effect of superimposed loads and weight of member.
imately 1760 to 2080 kg/m3).
load, dead—the dead weight supported by a member
compressive strength of concrete (fc′ )—specified
(without load factors).
compressive strength of concrete in pounds per square inch
load, live—the live load specified by the applicable docu-
(psi) or (MPa). ment governing design (without load factors).
Wherever this quantity is under a radical sign, the square load, service—live and dead loads (without load factors).
root of the numerical value only is intended and the resultant plain reinforcement—reinforcement without surface
is in pounds per square inch (psi) or (MPa). deformations, or one having deformations that do not conform
concrete, heavyweight—a concrete having heavyweight to the applicable requirements for deformed reinforcement.
aggregates and weighing after hardening over 160 lb/ft3 pretensioning—a method of prestressing in which the
(approximately 2560 kg/m3). tendons are tensioned before the concrete is placed.
concrete, shrinkage-compensating—an expansive surface water—water carried by an aggregate except that
cement concrete in which expansion, if restrained, induces held by absorption within the aggregate particles themselves.
BRIDGE ANALYSIS AND DESIGN 343R-5

1.3—Notation al tension reinforcement within a distance s, for


Preparation of notation is based on ACI 104R. Where the deep flexural members
same notation is used for more than one term, the uncom- Avf = area of shear-friction reinforcement
monly used terms are referred to the Chapter in which they Avh = area of shear reinforcement parallel to the flexural
are used. The following notations are listed for specific use tension reinforcement within a distance s2
in this report: Aw = area of an individual wire
a = depth of equivalent rectangular stress block A1 = loaded area, bearing directly on concrete
a = constant used in estimating unit structure dead load A2 = maximum area of the portion of the supporting sur-
(Chapter 5) face that is geometrically similar to, and concentric
a = compression flange thickness (Chapter 7) with, the loaded area
ab = depth of equivalent rectangular stress block for bal- b = width of compressive face of member
anced conditions b = constant used in estimating unit structure dead load
ai = fraction of trucks with a specific gross weight (Chapter 5)
av = ratio of stiffness of shearhead arm to surrounding b = width or diameter of pier at level of ice action
composite slab section (Chapter 5)
A = effective tension area of concrete surrounding the b = width of web (Chapter 6)
main tension reinforcing bars and having the same b = width of section under consideration (Chapter 7)
centroid as that reinforcement, divided by the num- be = width of concrete section in plane of potential burst-
ber of bars, or wires. When the main reinforcement ing crack
consists of several bar or wire sizes, the number of bo = periphery of critical section for slabs and footings
bars or wires should be computed as the total steel bv = width of the cross section being investigated for hor-
area divided by the area of the largest bar or wire izontal shear
used bw = web width, or diameter of circular section
A = axial load deformations and rib shortening used in B = buoyancy
connection with t-loads (Chapter 5) c = distance from extreme compressive fiber to neutral
Ab = area of an individual bar axis
Ac = area of core of spirally reinforced compression C = construction, handling, and erection loads (Chapter 5)
member measured to the outside diameter of the C = stiffness parameter used in connection with lateral
spiral distribution of wheel loads to multibeam precast
Ae = area of longitudinal bars required to resist torsion concrete bridges (Chapter 10)
Ae = effective tension area of concrete along side face of C = ultimate creep coefficient (Chapter 5)
member surrounding the crack control reinforce- Ca = indentation coefficient used in connection with ice
ment (Chapter 8) forces
Af = area of reinforcement required to resist moment de- Ce = exposure coefficient used in connection with wind
veloped by shear on a bracket or corbel forces
Ag = gross area of section Ci = coefficient for pier inclination from vertical
Ah = area of shear reinforcement parallel to flexural ten- Cm = factor used in determining effect of bracing on col-
sion reinforcement umns (Chapter 7)
Al = total area of longitudinal reinforcement to resist Ct = factor relating shear and torsional stress properties
torsion equal to bw times d divided by the summation of x2
An = area of reinforcement in bracket or corbel resisting times y
tensile force Nuc Ct = creep deformation with respect to time (Chapter 5)
Aps = area of prestressed reinforcement in tension zone Cu = ultimate creep deformation (Chapter 5)
As = area of tension reinforcement Cu = ultimate creep coefficient
As′ = area of compression reinforcement Cw = shape factor relating to configuration of structure
Asa = area of bonded reinforcement in tension zone and magnitude of wind force on structure
Ase = area of stirrups transverse to potential bursting CF = centifugal force
crack and within a distance se d = distance from extreme compressive fiber to centroid
Asf = area of reinforcement to develop compressive of tension reinforcement
strength of overhanging flanges of I- and T-sections d = depth of section under consideration (Chapter 7)
Ash = total area of hoop and supplementary cross ties in d = depth of girder (Chapter 5)
rectangular columns d′ = distance from extreme compressive fiber to cen-
Ast = total area of longitudinal reinforcement (in com- troid of compression reinforcement
pression members) db = nominal diameter of bar, wire, or prestressing
At = area of one leg of a closed stirrup resisting torsion strand
within a distance s dc = thickness of concrete cover measured from the
Av = area of shear reinforcement within a distance s, or extreme tensile fiber to the center of the bar lo-
area of shear reinforcement perpendicular to flexur- cated closest thereto
343R-6 MANUAL OF CONCRETE PRACTICE

dp = effective depth of prestressing steel (Chapter 7) fl = stress produced by ith loading (Chapter 5)
ds = effective depth for balanced strain conditions flc = loss in prestressing steel stress due to creep
(Chapter 7) fle = loss in prestressing steel stress due to elastic
du = effective depth used in connection with pre- shortening
stressed concrete members (Chapter 7) flf = loss in prestressing steel stress due to friction
D = dead load flp = total loss in prestressing steel stress
D = diameter of lead plug in square or circular isola- flr = loss in prestressing steel stress due to relaxation
tion bearing (Chapter 11) fls = loss in prestressing steel stress due to shrinkage
Df = depth of footing fmin = algebraic minimum stress level where tension is
DF = distribution factor used in connection with live positive and compression is negative
loads fpc = compressive stress in the concrete, after all pre-
DR = derailment force stress losses have occurred, at the centroid of the
DS = displacement of supports cross section resisting the applied loads or at the
e = base of Napierian logarithms junction of the web and flange when the centroid
e = span for simply supported bridge or distance be- lies in the flange. (In a composite member, fpc will
tween points of inflection under uniform load be the resultant compressive stress at the centroid
(Chapter 10) of the composite section, or at the junction of the
e = eccentricity of design load parallel to axis mea- web and flange when the centroid lies within the
sured from the centroid of the section (Chapter 7) flange, due to both prestress and to bending mo-
eb = Mb/Pb = eccentricity of the balanced condition- ments resisted by the precast member acting
load moment relationship alone)
en = clear span length of slab (Chapter 10) fpe = compressive stress in concrete due to prestress
e1 = length of short span of slab only, after all losses, at the extreme fiber of a sec-
e2 = length of long span of slab tion at which tensile stresses are caused by ap-
E = effective width of concrete slab resisting wheel plied loads
or other concentrated load (Chapter 10) fpo = steel stress at jacking end of post-tensioning ten-
E = earth pressure used in connection with loads don
(Chapter 5) fps = stress in prestressing steel at design loads
Ec = modulus of elasticity of concrete fpu = ultimate strength of prestressing steel
Eci = modulus of elasticity of concrete at transfer of fpy = specified yield strength of prestressing tendons
stress fr = modulus of rupture of concrete
Eps = modulus of elasticity of prestressing strand fs = tensile stress in reinforcement at service loads
Es = modulus of elasticity of steel fs′ = stress in compressive reinforcement
EI = flexural stiffness of compression members fsb′ = stress in compressive reinforcement at balanced
EQ = earthquake force conditions
f = natural frequency of vibration of structure fse = effective stress in prestressing steel, after losses
(Chapter 5) ft = extreme fiber tensile stress in concrete at service
fa = axial stress loads
fa = basic allowable stress (Chapter 5) fy = specified yield stress, or design yield stress of
fb = bending stress nonprestressed reinforcement
fb = average bearing stress in concrete on loaded area fya = design yield stress of steel of bearing plate
(Chapter 8) fyh = design yield stress of steel for hoops and supple-
fc = extreme fiber compressive stress in concrete at mentary cross ties in columns
service loads F = frictional force
fc′ = specified compressive strength of concrete F = horizontal ice force on pier (Chapter 5)
fcds = change in concrete stress at center of gravity of Fa = allowable compressive stress
prestressing steel due to all dead loads except the Fb = allowable bending stress
dead load acting at the time the prestressing force g = acceleration due to gravity, 32.2 ft/sec2 (9.81
is applied m/sec2)
fci′ = compressive strength of concrete at time of ini- GA = ratio of stiffness of column to stiffness of mem-
tial prestress bers at A end resisting column bending
fcir = concrete stress immediately after transfer at cen- GA = degree of fixity in the foundation (Chapter 11)
ter of gravity of prestressing steel GB = ratio of stiffness of column to stiffness of mem-
fcp = concrete bearing stress under anchor plate of bers at B end resisting column bending
post-tensioning tendon Gavg = average ratio of stiffness of column to stiffness
fct = average splitting tensile strength of lightweight of members resisting column bending
aggregate concrete Gmin = minimum ratio of stiffness of column to stiff-
ff = stress range ness of members resisting column bending
BRIDGE ANALYSIS AND DESIGN 343R-7

h = overall thickness of member ldh = development length for deformed bars in ten-
h = slab thickness (Chapter 6) sion terminating in a standard hook
h = height of rolled on transverse deformation of de- lhb = basic development length of hooked bar
formed bar (Chapter 8) ln = clear span measured face-to-face of supports
h = height of fill (Chapter 5) ln = length of tendon (Chapter 3)
h = thickness of ice in contact with pier (Chapter 5) lu = unsupported length of compression member
h = asphalt wearing surface thickness (Chapter 5) L = live load
ha = thickness of bearing plate L = span length used in estimating unit structure
hc = core dimension of column in direction under dead load (Chapter 5)
consideration L = bridge length contributing to seismic forces
hf = compression flange thickness of I- and T-sec- (Chapter 5)
tions L = length of compression member used in comput-
ho = thickness of standard slab used in computing ing pier stiffness (Chapter 11)
shrinkage LF = longitudinal force from live load
h2 = thickness of bottom slab of box girder (Chapter M = number of individual loads in the load combina-
6) tion considered
H = average height of columns supporting bridge M = live load moment per unit width of concrete
deck deck slab (Chapter 10)
H = curvature coefficient (Chapter 9) Ma = maximum moment in member at stage for which
I = impact due to live load (Chapter 5) deflection is being computed
Mb = nominal moment strength of a section at simul-
I = impact coefficient
taneous assumed ultimate strain of concrete and
I = moment of inertia (Chapter 7)
yielding of tension reinforcement (balanced
ICE = ice pressure
conditions)
Icr = moment of inertia of cracked section with rein-
Mc = factored moment to be used for design of com-
forcement transformed to concrete
pression member
Ie = effective moment of inertia for computation of
Mcr = moment causing flexural cracking at sections
deflection (Chapter 8)
due to externally applied loads
Ig = moment of inertia of gross concrete section Mm = modified moment (Chapter 7)
about the centroidal axis, neglecting the rein- Mmax = maximum factored moment due to externally
forcement applied loads, dead load excluded
Is = moment of inertia of reinforcement about the Mn = nominal moment strength of section
centroidal axis of the member cross section Mnx = nominal moment strength of section about x-
k = effective length factor for compression member axis
(Chapters 7 and 11) Mny = nominal moment strength of section about y-
k = dimensionless coefficient for lateral distribution axis
of live load for T- and I-girder bridge (Chapter Mu = factored moment at section, Mu = φ Mn
10) Mux = factored moment at section about x-axis, Mux =
k = coefficient for different supports in determining φ Mnx
earthquake force (Chapter 5) Muy = factored moment at section about y-axis, Muy =
ke = dimensionless coefficient for lateral distribution φ Mny
of live load for spread box-beam bridges (Chap- Mx = applied design moment component about x-axis
ter 10) My = applied design moment component about y-axis
K = wobble friction coefficient of prestressing steel M1 = value of smaller factored end moment on com-
(Chapter 9) pression member calculated from a convention-
K = constant used in connection with stream flow al or elastic analysis, positive if member is bent
(Chapters 5 and 11) in single curvature, negative if bent in double
K = value used for beam type and deck material curvature
(Chapter 10) M2 = value of larger factored end moment on com-
K = pier stiffness (Chapter 11) pression member calculated by elastic analysis,
l = length always positive
la = additional embedment length at support or at n = modular ratio Es/Ec
point of inflection n = number of individual loads in the load combina-
la = distance from face of support to load for brack- tion considered (Chapter 5)
ets and corbels (Chapter 7) nb = number of girders (Chapter 10)
lbd = basic development length for deformed bar in ne = number of design traffic lanes (Chapter 10)
compression N = nosing and lurching force
ld = development length N = minimum support length (Chapter 5)
343R-8 MANUAL OF CONCRETE PRACTICE

NB = number of beams RH = mean annual relative humidity, percent (Chap-


NL = number of design traffic lanes ter 5)
Nu = design axial load normal to the cross section oc- s = shear or torsion reinforcement spacing in direc-
curring simultaneously with Vu, to be taken as tion parallel to longitudinal reinforcement
positive for compression, negative for tension, s = beam spacing (Chapter 6)
and to include the effects of tension due to se = spacing of bursting stirrups
shrinkage and creep s2 = shear or torsion reinforcement spacing in direc-
Nuc = factored tensile force applied at top of bracket or tion perpendicular to the longitudinal reinforce-
corbel acting simultaneously with Vu, taken as ment or spacing of horizontal reinforcement in
positive for tension wall
o = overhang of bridge deck beyond supporting sw = spacing of wires
member (Chapter 6) S = span length
o = effective ice strength (Chapter 5) S = average beam spacing for distribution of live
OL = overload loads (Chapter 10)
p = allowable bearing
S = shrinkage and other volume changes used in
p = minimum ratio of bonded reinforcement in ten-
connection with loads or forces to be consid-
sion zone to gross area of concrete section
ered in analysis and design (Chapter 5)
(Chapter 9)
Sh = vertical spacing of hoops (stirrups) with a max-
p = unit weight of air (Chapter 5)
imum of 4 in. (Chapter 11)
p = proportion of load carried by short span of two-
Sh = spacing of hoops and supplementary cross ties
way slab (Chapter 10)
P = load on one rear wheel of truck equal to 12,000 SF = stream flow pressure = KV2
lb (53.4 kN) for HS15 loading and 16,000 lb SN = snow load
(71.1 kN) for HS20 loading (Chapter 10) t = actual time in days used in connection with
P = load above ground (Chapter 11) shrinkage and creep (Chapter 5)
Pb = design axial load strength of a section at simul- t = age of concrete in days from loading (Chapter 5)
taneous assumed ultimate strain of concrete and t* = equivalent time in days used in connection with
yielding of tension reinforcement (balanced shrinkage (Chapter 5)
conditions) tw = thickness of web in rectangular box section
Pcr = critical buckling load ty = temperature at distance y above depth of tem-
Pn = nominal axial load at given eccentricity perature variation of webs
Pnx = nominal axial load at given eccentricity about x- ty′ = temperature reduction for asphalt concrete
axis T = temperature
Pny = nominal axial load at given eccentricity about y- T = maximum temperature at upper surface of con-
axis crete (Chapter 5)
Pnxy = nominal axial load strength with biaxial loading T = fundamental period of vibration of the structure
Po = nominal load strength at zero eccentricity (Chapter 5)
Po = at rest earth pressures (Chapter 5) T* = minimum temperature of top slab over closed
Ps = ratio of spiral reinforcement interior cells (Chapter 5)
Pu = moment, shear, or axial load from the ith loading Tc = nominal torsional moment strength provided by
(Chapter 5) concrete
Pu = factored axial load at given eccentricity, Pu = φ Tn = nominal torsional moment strength
Pn Ts = nominal torsional moment strength provided by
Pux = factored axial load strength corresponding to torsional reinforcement
Mux with bending considered about the x-axis
Tu = factored torsional moment at section
only
v = total applied design shear stress at section
Puy = factored axial load strength corresponding to
vc = permissible shear stress carried by concrete
Muy with bending considered about the y-axis
only vdh = design horizontal shear stress at any cross sec-
Puxy = factored axial load strength with biaxial loading tion
q = dynamic wind pressure vh = permissible horizontal shear stress
r = radius of gyration of the cross section of com- vu = factored shear stress at section
pression member V = total applied design shear force at section
r = base radius of rolled on transverse deformation V = horizontal earthquake force (Chapter 5)
of deformed bar (Chapter 8) V = velocity of water used in connection with stream
R = average annual ambient relative humidity, percent flow (Chapter 5)
Rn = characteristic strength (moment, shear, axial V = maximum probable wind velocity (Chapter 5)
load) Vc = nominal shear strength provided by concrete
BRIDGE ANALYSIS AND DESIGN 343R-9

Vci = nominal shear strength provided by concrete yt = distance from the centroidal axis of cross section,
when diagonal cracking results from combined neglecting the reinforcement, to the extreme fi-
shear and moment ber in tension
Vcw = nominal shear strength provided by concrete Yo = depth of temperature variation of webs
when diagonal cracking results from excessive Ys = height of temperature variation in soffit slab
principal tensile stress in web z = quantity limiting distribution of flexural rein-
Vi = factored shear force at section due to externally forcement
applied loads occurring simultaneously with z = height of top of superstructure above ground
Mmax (Chapter 5)
Vn = nominal shear strength provided by concrete and α = angle between inclined shear reinforcement and
shear reinforcement longitudinal axis of member
Vnh = nominal horizontal shear strength provided by α = angle of pier inclination from vertical (Chapters
concrete and shear reinforcement 5 and 11)
Vp = vertical component of effective prestress force at α = load factor used in connection with group load-
section considered ings (Chapter 5)
Vs = nominal shear strength provided by shear rein- α = total angular change of prestressing steel profile
forcement (Chapter 9)
αv = total vertical angular change of prestressing steel
Vu = factored shear force at section
profile (Chapter 9)
w = unit structure dead load
αh = total horizontal angular change of prestressing
wc = unit weight of concrete
steel profile (Chapter 9)
wc = roadway width between curbs (Chapters 10 and αf = angle between shear friction reinforcement and
11) shear plane
we = road slab width from edge of slab to midway be- αi = load factor for the ith loading (Chapter 5)
tween exterior beam and first interior beam αt = factor used in connection with torsion reinforce-
W = wind load used in connection with application of ment
wind loads to different types of bridges β = percent of basic allowable stress (Chapter 5)
W = total weight of structure (Chapter 5) βb = ratio of area of bars cut off to total area of bars at
W = crack width (Chapter 11) section
Wf = gross weight of fatigue design truck βc = ratio of long side to short side of concentrated
Wi = gross weight of specific trucks used in determin- load or reaction area
ing fatigue design truck βd = ratio of maximum factored dead load moment to
Wh = wind load applied in horizontal plane maximum factored total load moment, always
Wp = weight of pier and footing below ground positive
Ws = weight of soil directly above footing β1 = factor used to determine the stress block in ulti-
Wv = wind load applied in vertical plane mate load analysis and design
WL = wind load applied on live load (Chapter 5) γ = unit weight of soil
WL = wind load on live load δb = moment magnification factor for braced frames
x = shorter overall dimension of rectangular part of δs = moment magnification factor for frames not
cross section braced against sidesway
λ = correction factor related to unit weight of con-
x = tandem spacing used in connection with aircraft
crete
loads (Chapter 5)
μ = coefficient of friction
x = width of box girder (Chapter 6)
μ = curvature friction coefficient (Chapter 9)
x1 = shorter center-to-center dimension of closed μ = ductility factor (Chapter 11)
rectangular stirrup
ξ = time-dependent factor for sustained loads (Chap-
x1 = distance from load to point of support (Chapter ter 8)
10) (ξcr)t = time-dependent factor for estimating creep under
x2 = distance from center of post to point under inves- sustained loads (Chapter 5)
tigation (Chapter 10) ξi = instantaneous strain at application of load (Chap-
y = longer overall dimension of rectangular part of ter 5)
cross section (ξsh)t = shrinkage at time t (Chapter 5)
y = dual spacing used in connection with aircraft (ξsh)u = ultimate shrinkage (Chapter 5)
loads (Chapter 5) ρ = ratio of tension reinforcement = As/bd
y = height of box girder (Chapter 6) ρ′ = ratio of compression reinforcement = As′/bd
y1 = longer center-to-center dimension of closed rect- ρb = reinforcement ratio producing balanced condi-
angular stirrup tion
yd = mean thickness of deck between webs ρmin = minimum tension reinforcement ratio = As /bd
343R-10 MANUAL OF CONCRETE PRACTICE

ρp = ratio of prestressed reinforcement = Aps /bd AWS


ρs = ratio of volume of spiral reinforcement to total American Welding Society
volume of core (out-to-out of spirals) of a spiral- 550 NW LeJeune Road
ly reinforced compression member PO Box 351040
ρv = (As + Ah)/bd Miami, FL 33135
ρw = reinforcement ratio = As /bwd
σ = moment magnification factor for compression BPR
members Bureau of Public Roads
σ = effective ice strength (Chapter 5) This agency has been succeeded by the Federal Highway
τf = factor used in connection with prestressed con- Administration
crete member design (Chapter 7)
φ = strength-reduction factor CEB
Comite European du Beton
φ = angle of internal friction (Chapter 5)
(European Concrete Committee)
EPFL, Case Postale 88
1.4—Referenced organizations
This report refers to many organizations which are respon- CH 1015 Lausanne
sible for developing standards and recommendations for Switzerland
concrete bridges. These organizations are commonly
referred to by acronyms. Following is a listing of these orga- CRSI
nizations, their acronyms, full titles, and mailing addresses: Concrete Reinforcing Steel Institute
933 N. Plum Grove Road
Schaumburg, IL 60195
AASHTO
American Association of State Highway and Transportation
CSA
Officials
Canadian Standards Association
444 N. Capital Street, NW, Suite 225
178 Rexdale Boulevard
Washington, DC 20001 Rexdale (Toronto), Ontario
Canada M9W 1R3
ACI
American Concrete Institute FAA
PO Box 9094 Federal Aviation Administration
Farmington Hills, MI 48333-9094 800 Independence Avenue, SW
Washington, DC 20591
ANSI
American National Standards Institute FHWA
1439 Broadway Federal Highway Administration
New York, NY 10018 400 Seventh Street, SW
Washington, DC 20590
AREA
American Railway Engineering Association GSA
50 F Street, NW General Services Administration
Washington, DC 20001 18 F Street
Washington, DC 20405
ARTBA
HRB
American Road and Transportation Builders Association
Highway Research Board
525 School Street, SW
This board has been succeeded by the Transportation Re-
Washington, DC 20024
search Board
ASCE PCA
American Society of Civil Engineers Portland Cement Association
345 E. 47th Street 5420 Old Orchard Road
New York, NY 10017 Skokie, IL 60077

ASTM PCI
ASTM International Precast/Prestressed Concrete Institute
100 Barr Harbor Dr. 209 W. Jackson Blvd.
West Conshohocken, PA 19428 Chicago, IL 60606-6938
BRIDGE ANALYSIS AND DESIGN 343R-11

PTI Recommended references


Post-Tensioning Institute The documents of the various standards-producing organi-
301 W. Osborn, Suite 3500 zations referred to in this report are listed below with their
Phoenix, AZ 85013 serial designation. The documents listed were the latest
effort at the time this report was written. Since some of these
documents are revised frequently, generally in minor detail
only, the user of this report should check directly with the
TRB sponsoring group if it is desired to refer to the latest revision.
Transportation Research Board
National Research Council American Concrete Institute
2101 Constitution Avenue, NW 104R Preparation of Notation for Concrete
Washington, DC 20418 116R Cement and Concrete Terminology
343R-12 MANUAL OF CONCRETE PRACTICE

O’Hare Field elevated roadway (photo courtesy of Alfred Benesch and Company).

CHAPTER 2—REQUIREMENTS FOR BRIDGES

2.1—Introduction structures have been analyzed by using an empirical


2.1.1 General—Design of bridge structures should be in approach. However, by coupling modern day analytical tech-
accord with requirements established by the owner, adapted to niques with the use of digital computers, an elastic analysis of
the geometric conditions of the site and in accord with the even the most complex structural systems can now be
structural provisions of the applicable codes and specifications. accomplished. Model analyses may prove useful when math-
The geometry of the superstructure is dictated by the spec- ematical modeling is of doubtful accuracy, and especially in
ified route alignment and the required clearances above and cases where a determination of inelastic and ultimate
below the roadway. These requirements are in turn directly strength behavior is important.
related to the type of traffic to be carried on the bridge deck, 2.1.2 Alignment—The horizontal and vertical alignment
as well as that passing under the bridge and, when the site is of a bridge should be governed by the geometrics of the
near an airport, low flying aircraft. Thus, geometric require- roadway or channels above and below.
ments, in general, will be dependent on whether the bridge is If the roadway or railway being supported on the bridge is
to carry highway, railway, transit, or airplane traffic, and
on a curve, the most esthetic structure is generally one where
whether it is to cross over a navigable body of water, a
the longitudinal elements are also curved. Box girders and
highway, a railway, or a transit route. Drainage, lighting, and
slabs, if continuous, are readily designed and built on a
snow removal requirements should also be considered in the
curve. Stringers and girders can be curved but are more diffi-
geometric design of the superstructure.
cult to design and construct. If the curve is not sharp, the
Once the overall geometry of the superstructure has been
girders or stringers can be constructed in straight segments
established, it should be designed to meet structural require-
with the deck constructed on a curve. In this case the
ments. These should always include considerations of
following points require close examination:
strength, serviceability, stability, fatigue, and durability.
Before the reinforcing, prestressing, and concrete dimension a. Nonsymmetrical deck cross section.
requirements can be determined, an analysis should be b. Deck finish of the “warped” surface.
performed to determine the internal forces and moments, the c. Vertical alignment of curbs and railing to preclude
displacements, and the reactions due to the specified loadings visible discontinuities.
on the bridge. This may be done using an elastic analysis, an d. Proper development of superelevation.
empirical analysis, or a plastic model analysis as described Arches, cable-stayed, and suspension bridges are not
in ACI SP-24. Because of their complexity, many bridge easily adaptable to curved alignments.
BRIDGE ANALYSIS AND DESIGN 343R-13

2.1.3 Drainage—The transverse drainage of the roadway


should be accomplished by providing a suitable crown or
superelevation in the roadway surface, and the longitudinal
drainage should be accomplished by camber or gradient.
Water flowing downgrade in a gutter section of approach
roadway should be intercepted and not permitted to run onto
the bridge. Short continuous span bridges, particularly over-
passes, may be built without drain inlets and the water from the
bridge surface carried off the bridge and downslope by open or
closed chutes near the end of the bridge structure. Special
attention should be given to insure that water coming off the
end of the bridge is directed away from the structure to avoid
eroding the approach embankments. Such erosion has been a
source of significant maintenance costs.
Longitudinal drainage on long bridges is accomplished by
providing a longitudinal slope of the gutter (minimum of 0.5
percent preferred) and draining to scuppers or inlets which
should be of a size and number to drain the gutters
Fig. 2.2.1.3—Clearance diagram for bridges.
adequately. The positions of the scuppers may be determined
by considering a spread of water of about one-half a lane
width into the travel lane as recommended in “Drainage of 2.2.1.3 Clearances—The horizontal vehicular clearance
Highway Pavements.”2-1 At a minimum, scuppers should be should be the clear width measured between curbs or sidewalks,
located on the uphill side of each roadway joint. Down- and the vertical clearance should be the clear height for the
spouts, where required, should be of rigid corrosion-resistant passage of vehicular traffic measured above the roadway at the
material not less than 4 in. (100 mm) and preferably 6 in. crown or high point of superelevation (Fig. 2.2.1.3).
(150 mm) in the least dimension and should be designed to Unless otherwise provided, the several parts of the struc-
be easily cleaned. The details of deck drains and downspouts ture should be constructed to secure the following limiting
should be such as to prevent the discharge of drainage water dimensions or clearances for traffic:
against any portion of the structure and to prevent erosion at a. The minimum horizontal clearance for low traffic
the outlet of the downspout. speed and low traffic volume bridges should be 8 ft
(2.4 m) greater than the approach travelled way. The
Overhanging portions of concrete decks should be
clearance should be increased as speed, type, and
provided with a drip bead or notch within 6 in. (150 mm) of
volume of traffic dictate in accordance with AASHTO
the outside edge.
DS-2, DSOF-3, GD-2, and GU-2.
b. Vertical clearance on state trunk highways and inter-
2.2—Functional considerations
state systems in rural areas should be at least 16 ft (5 m)
2.2.1 Highway bridges
over the entire roadway width, to which an allowance
2.2.1.1 Highway classification—Highways are classi-
should be added for resurfacing. On state trunk high-
fied by types for their planning, design, and administration.
ways and interstate routes through urban areas, a 16-ft
The classification in each jurisdiction is made in accordance (5-m) clearance should be provided except in highly
with the importance of the highway, the traffic volume, the developed areas. A 16-ft (5-m) clearance should be
design speed, and other pertinent aspects. The following provided in both rural and urban areas, where such
functional considerations are dependent upon the highway clearance is not unreasonably costly and where needed
classifications: for defense requirements. Vertical clearance on all
2.2.1.2 Width—The roadway width (curb-to-curb, rail- other highways should be at least 14 ft (4.25 m) over
to-rail, or parapet-to-parapet distance) is dependent on the the entire roadway width to which an allowance
number of traffic lanes, the median width, and the shoulder should be added for resurfacing.
width. The preferred roadway width should be at least that 2.2.1.4 Sidewalks—Sidewalks, when used on bridges,
distance between approach guardrails, where guardrails are should be as wide as required by the controlling and
provided, or the out-to-out approach roadway, and shoulder concerned public agencies, and preferably should be 5 ft
width as recommended in AASHTO HB-12. Reduced wide (1.5 m) but not less than 4 ft (1.25 m).
widths are sometimes permitted where structure costs are 2.2.1.5 Curbs—There are two general classes of curbs.
unusually high or traffic volumes unusually low. Where These are “parapet” (nonmountable) and “vehicular mount-
curbed roadway sections approach a structure, the same able” curbs. Both may be designed with a gutter to form a
section should be carried across the structure. combination curb and gutter section. The minimum width of
Recommendations as to roadway widths for various curbs should be 9 in. (225 mm). Parapet curbs are relatively
volumes of traffic are given in AASHTO DS-2, DSOF-3, high and steep faced. They should be designed to prevent the
GD-2 and GU-2. vehicle from leaving the roadway. Their height varies, but it
343R-14 MANUAL OF CONCRETE PRACTICE

also be given to protection of the occupants of a vehicle in


collision with the railing, to protection of other vehicles near
the collision, to vehicles or pedestrians on roadways being
overcrossed, and to appearance and freedom of view from
passing vehicles. Traffic railings should be designed to
provide a smooth, continuous face of rail. Structural conti-
nuity in the rail members (including anchorage of ends) is
essential. The height of traffic railing should be no less than
2 ft-3 in. (700 mm) from the top of the roadway, or curb, to
the top of the upper rail members. Careful attention should
be given to the treatment of railing at the bridge ends.
Exposed rail ends and sharp changes in the geometry of the
railing should be avoided. The approach end of all guardrail
installations should be given special consideration to mini-
mize the hazard to the motorist. One method is to taper the
Fig. 2.2.1.5—Parapet curb and railing section. guardrail end off vertically away from the roadway so that
the end is buried as recommended in “Handbook of Highway
should be at least 2 ft-3 in. (700 mm). When used with a Safety Design and Operating Practices.”2-3
combination of curb and handrail, the height of the curb may Railing components should be proportioned commensu-
be reduced. Fig. 2.2.1.5 shows a parapet curb and railing rate with the type and volume of anticipated pedestrian
section which has demonstrated superior safety aspects, and traffic, taking account of appearance, safety, and freedom of
is presently used by state highway offices. Mountable curbs, view from passing vehicles. The minimum design for pedes-
normally lower than 6 in. (150 mm), should not be used on trian railing should be simultaneous loads of 50 lb/ft (730
bridges except in special circumstances when they are used N/m) acting horizontally and vertically on each longitudinal
in combination with sidewalks or median strips. The railing member. Posts should be designed for a horizontal load of 50
and curb requirements, and the respective design loads, are lb (225 N) times the distance between posts, acting at the
indicated in AASHTO HB-12. Curbs and sidewalks may center of gravity of the upper rail.
have vertical slits or other provisions for discontinuity, to The minimum height of pedestrian railing should be 3 ft-6
prevent them from participating in deck bending moments, in. (1.1 m), measured from the top of the walkway to the top
to reduce cracking of these elements. of the upper rail member. Railings for walkways that are also
2.2.1.6 Medians—On major highways the opposing used as bicycle paths should have a height of 4 ft-6 in. (1.4 m).
traffic flows should be separated by median strips. Wherever 2.2.1.8 Superelevation—Superelevation of the surface
possible, the lanes carrying opposing flows should be sepa- of a bridge on a horizontal curve should be provided in
rated completely into two distinct structures. However, accordance with the applicable standard for the highway.
where width limitations force the utilization of traffic sepa- The superelevation should preferably not exceed 6 percent,
rators (less than 4 ft wide) the following median sections and never exceed 8 percent.
should be used: 2.2.1.9 Surfacing—The road surface should be
a. Parapet sections 12 to 27 in. (300 to 700 mm) in height,
constructed following recommendations in ACI 345.
either integral or with a rail section, are recommended
2.2.1.10 Expansion joints—To provide for expansion
in “Location, Section, and Maintenance of Highway
and contraction, joints should be provided at the expansion
Traffic Barriers.”2-2 The bridge and approach parapets
ends of spans and at other points where they may be desir-
should have the same section.
able. In humid climates and areas where freezing occurs,
b. Low rolled curb sections or double curb units with
joints should be sealed to prevent erosion and filling with
some form of paved surface in between are recom-
debris, or else open joints should be properly designed for
mended for low-speed roads in “Handbook of Highway
the disposal of water.
Safety Design and Operating Practices.”2-3
2.2.1.7 Railing—Railing should be provided at the edge A State-of-the-Art Report on Joint Sealants is given in
of the deck for the protection of traffic or pedestrians, or ACI 504R.
both. Where pedestrian walkways are provided adjacent to 2.2.2 Railway bridges
roadways, a traffic railing may be provided between the two, 2.2.2.1 Railway classification—Rail lines are classified
with a pedestrian railing outside. Alternatively, a combina- by their purpose and function. Each type has its own require-
tion traffic-pedestrian railing may be used at the outside of ments for design, construction, and maintenance.
the pedestrian walkway. Railings may be made of concrete, 2.2.2.2 Width—The width of the bridge should be based
metal, timber or a combination of these materials. The on the clearance requirements of AREA Manual for Railway
service loads for the design of traffic and pedestrian railings Engineering, Chapter 28, Part 1, or to the standards of the
are specified in AASHTO HB-12. railway having jurisdiction.
While the primary purpose of traffic railing is to contain 2.2.2.3 Clearances—Minimum clearances should be in
the average vehicle using the structure, consideration should accordance with the requirements of the railway having
BRIDGE ANALYSIS AND DESIGN 343R-15

jurisdiction. Minimum clearances established by AREA are


indicated in Fig. 2.2.2.3.
2.2.2.4 Deck and waterproofing—All concrete decks
supporting a ballasted roadbed should be adequately drained
and waterproofed. The waterproofing should be in accor-
dance with the provisions outlined in AREA Manual of
Railway Engineering, Chapter 29.
2.2.2.5 Expansion joints—To provide for expansion and
contraction movement, deck expansion joints should be
provided at all expansion ends of spans and at other points
where they may be necessary. Apron plates, when used,
should be designed to span the joint and to prevent the accu-
mulation of debris on the bridge seats. When a waterproof
membrane is used, the detail should preclude the penetration
of water onto the expansion joint and bridge seat.
2.2.3 Aircraft runway bridges—The runway width,
length, clearances, and other requirements should conform
to the provisions of the Federal Aviation Agency or other air
service agency having jurisdiction.
2.2.4 Transit bridges—A transit bridge or guideway
differs from a conventional highway bridge in that it both
supports and guides an independent transit vehicle. Special
considerations are required in the design and construction to
attain the desired level of ride comfort. A State-of-the-Art
report for concrete guideways is given in ACI 358R.
2.2.5 Spans and profile
2.2.5.1 General—In addition to providing the proper
surface to carry the proposed traffic on the bridge, the struc-
ture should provide proper clearance for the facility being
crossed.
2.2.5.2 Stream and flood plain crossings—The bridge
should be long enough to provide the required waterway
opening below the high water elevation of the design flood.
The opening provided should be an effective opening, i.e., be
measured at a right angle to the stream centerline, furnish
adequate net opening, have adequate upstream and down-
stream transitional cleanouts, be vertically positioned be-
tween the stable flowline elevation and the correct frequency
highwater elevation, and be positioned horizontally to most
efficiently pass the design volume of water at the design flood
stage. Provision should be made for foreseeable natural
changes in channel location and, if necessary, channel realign-
ment should be made a part of the bridge construction project.
The bridge waterway opening and the roadway profile
together determine the adequacy of the system to pass
floods. The roadway and stream alignments determine the
effectiveness of the provided opening and they influence the
need for spur dikes, erosion protection, structure skew, and
pier locations. Detailed guidelines are given in AASHTO
HDG-7. Good practice usually dictates that the lowest eleva-
tion of the superstructure should not be lower than the all-
time record high water in the vicinity of the crossing and that Fig. 2.2.2.3—Clearance diagram for railroads.
an appropriate clearance be provided above the design high-
water elevation. The amount of clearance depends on the
type of debris that should pass under the bridge during floods such as lowering the approach embankment to permit over-
and the type of bridge superstructure. When costs of meeting topping. If any part of the bridge superstructure is below the
this requirement are excessive, consideration should be all-time record high water, it should be designed for stream
given to other means of accommodating the unusual floods, flow pressures and anchored accordingly.
343R-16 MANUAL OF CONCRETE PRACTICE

Requirements for stream crossings should be obtained project. These include length and width of superstructure, type
from the governmental agency having responsibility for the of superstructure including deck, railings, walks, medians;
stream being crossed. For further recommendations, see type of substructure including cofferdams, sheeting, and
Hydraulic Design of Bridges with Risk Analysis.2-4 bracing, approach roadways including embankment, retaining
2.2.5.3 Navigable stream crossings—Vertical clearance walls and slope protection. Other factors such as special treat-
requirements over navigation channels vary from 15 to 220 ment for the road or stream being spanned, and pier protection,
ft (4.5 to 67 m) and are measured above an elevation deter- can also influence the least cost.
mined by the U.S. Coast Guard, or in Canada by Transport Each type of superstructure being considered has an
Canada. Horizontal clearances and the location of the optimum span range where its use is very competitive. It
opening depend upon the alignment of the stream upstream may, however, be used in spans outside that range and still
and downstream of the bridge. In some cases auxiliary navi- meet the least-cost criteria, because of the compensating
gation channels are required. costs of other factors. One of the compensating factors often
2.2.5.4 Highway crossings (Fig. 2.2.5.4)—The pier is the substructure because its contribution to the cost of the
columns or walls for grade separation structures should project is inversely proportional to the span length, while the
generally be located a minimum of 30 ft (9 m) from the edges superstructure cost increases with the span length. Wherever
of the through traffic lanes. Where the practical limits of possible, consideration should be given to comparing bridge
structure costs, type of structure, volume and design speed of layouts having different span arrangements. Elimination of a
through traffic, span arrangement, skew, and terrain make costly river pier can usually justify a longer span.
the 30-ft (9-m) offset impractical, the pier or wall may be Although this report stresses the design of the superstruc-
placed closer than 30 ft (9 m) and protected by the use of ture, the substructure of any bridge is a major component of
guard rail or other barrier devices. The guard rail should be its cost and for that reason offers an almost equally great
independently supported with the roadway face at least 2 ft potential for cost saving.
(600 mm) from the face of pier or abutment. In the final analysis, however, true economy is measured
The face of the guard rail or other device should be at least by the minimum annual cost or minimum capitalized cost for
2 ft (600 mm) outside the normal shoulder line. its service life. Cost data on maintenance, repair or rehabili-
A vertical clearance of not less than 14 ft (4.25 m) should tation, and estimate of useful life are less easy to obtain, but
be provided between curbs, or if curbs are not used, over the no study of least cost can be complete without their consid-
entire width that is available for traffic. Curbs, if used, eration. For cost of bridges within flood plains, see
should match those of the approach roadway section. Hydraulic Design of Bridges with Risk Analysis.2-4
2.2.5.5 Railway crossings (Fig. 2.2.5.5)—In addition to 2.4.2 Alternative designs—The general statement that a
the requirements shown in Fig. 2.2.5.5, it is good practice to competent engineer can establish the most economical struc-
allow at least 6 in. (150 mm) for future track raise. In many ture by studies ignores factors which influence costs over
instances the railroad requires additional horizontal and which the engineer has no control. The economics of any
vertical clearance for operation of off-track equipment. Piers given industry cannot be exactly forecast. The time of adver-
located closer than 25 ft (7.5 m) from the track should meet tising most structures is not established at the time of design.
the requirements of AREA Manual for Railway Engi- The reasons for preparing alternative designs are:
neering, Chapter 8, Subsection 2.1.5, to be of heavy a. Increase competition by permitting several industries to
construction or to be protected by a reinforced concrete crash participate.
wall extending 6 ft (2 m) above top of rail. In certain b. Make provisions to take advantage of the variations in
instances where piers are adjacent to main line tracks, indi- the economy of the construction industry.
vidual railways may have more stringent requirements. c. To provide a yardstick whereby the various industries
can measure the advantage and disadvantage of their
2.3—Esthetic considerations competitive position. This results in industry improving
A bridge should be designed to harmonize with its natural their procedures to reduce costs and eventually gives
surroundings and neighboring structures. The attractiveness additional savings to the owner.
of a bridge is generally achieved by its shape and by the d. To eliminate the intangible arguments by various
proper proportioning of the superstructure and piers in rela- segments of industry that their material would have
tion to the span of the bridge and its surroundings. Color and resulted in a more economical structure.
texture may be added for emphasis. Consideration should be e. Most important reason for alternative designs is that the
given to the appearance of the bridge from the driver’s or owner saves in the cost of the structure.
passenger's point of view, as well as someone viewing it For more detailed information consult Alternate Bridge
from off the structure. A bibliography of books and articles Designs.2-6
on bridge esthetics has been published (Reference 2-5) and 2.4.3 Value engineering—In addition to economic pres-
is available from the Transportation Research Board. sures, sociological pressures have focused more attention on
the impact that a project has on both natural and cultural
2.4—Economic considerations environments. Consequently, the bridge engineer is faced
2.4.1 Criteria for least cost—Least-cost criteria require with the necessity of identifying a continually growing list of
consideration of all the factors contributing to the cost of the design parameters, along with the accompanying possibility
BRIDGE ANALYSIS AND DESIGN 343R-17

Fig. 2.2.5.4—Clearance diagrams for underpasses.


343R-18 MANUAL OF CONCRETE PRACTICE

Fig. 2.2.5.5—Clearances for railway crossings.

of tradeoffs in the process of planning and designing. Selec- obtained from Guidelines for Value Engineering2-7 or Value
tion of not only a suitable type of substructure and superstruc- Engineering for Highways.2-8
ture, but a suitable location with the consideration of all these Value Engineering can be used at various stages of a
factors, can be very complex. A complete and objective result project, but the earlier the process is initiated, the greater the
can be accomplished only if an organized approach is adopted. possible benefits. This is graphically illustrated by Fig. 2.4.3,
Value Engineering is one such system that can help engineers taken from the book Value Engineering in Construction.2-9
obtain an optimum value for a project. Value Engineering when used only in the Value Engineering
Change Proposal (VECP) produces limited benefits because
Value Engineering is an organized way of defining a
only the low bidder on the “owner's design” is permitted to
problem and creatively solving it. The Value Engineering
submit a Value Engineering alternate. Its use is discussed in
Job Plan has five steps: 1) information phase, 2) analysis Section 4.12 of this report.
phase, 3) speculative phase, 4) evaluation phase, and 5)
implementation phase. The Job Plan encourages engineers to 2.5—Bridge types
search systematically, analyze objectively, and solve Bridges may be categorized by the relative location of the
creatively. Details of the Value Engineering method can be main structural elements to the surface on which the users
BRIDGE ANALYSIS AND DESIGN 343R-19

travel, by the continuity or noncontinuity of the main


elements and by the type of the main elements.
2.5.1 Deck, half-through, and through types (see Fig.
2.5.1)—To insure pedestrian safety, bridges designed with
sidewalks should preferably permit an unobstructed view.
This requirement is satisfied with deck bridges where the
load-carrying elements of the superstructure are located
entirely below the traveled surface.
In rare cases, clearances may justify a half-through or
through-type structure when the difference between the
bridge deck elevation and the required clearance elevation is
small. In through-type structures, the main load-carrying
elements of the superstructure project above the traveled
surface a sufficient distance such that bracing of the main
load- carrying element can extend across the bridge. Thus Fig. 2.4.3—Potential Value Engineering savings during civil
the bridge user passes “through” the superstructure. works project life cycle.
In half-through structures, the main carrying elements are
braced by members attached to and cantilevering from the
deck framing system. The top flanges of half-through girders
or top chords of half-through trusses are much less stable
than those in deck and through structures. In the deck struc-
ture in particular, the roadway slab serves very effectively to
increase the lateral rigidity of the bridge. The projecting
elements of the half-through or through structures are very Fig. 2.5.1—Cross sections of bridge types.
susceptible to damage from vehicles and adequate protection
should be provided. These types also do not permit ready
widening of the deck in the future.
2.5.2 Simple, cantilever, and continuous span types (see
Fig. 2.5.2)—Concrete bridges may consist of simple, canti-
lever, or continuous spans. Continuous structures with vari-
able moments of inertia for slabs, stringers, and girder
systems require the least material. However, in the shorter
span range the labor cost of constructing variable sections
often offsets the material savings.
In the past the use of cantilever arms and suspended spans
rather than continuous structures resulted from fear of the
effect of differential settlement of supports. It should be
recognized that these effects can now be readily considered
by proper use of analytical methods and current knowledge
in soil mechanics and foundation engineering. Because of
the difficult problems of detailing and constructing the
bearing which forms the hinge at the end of the cantilever, its
use should be limited to special situations. It is also inadvis-
able to use hinges in areas subject to seismic loadings.
In the longer span range of slab, stringer, and girder-type
bridges, the use of continuous structures with variable
moments of inertia is strongly recommended. It should also be
recognized that the designer may sometimes take advantage of
the economy of a combination of bridge types. Short approach
spans of slab or box beam construction may be combined with Fig. 2.5.2—Elevations of bridge types.
a single main arch span or with long box girder spans.
2.5.3 Slab, stringer, and girder types—These types may
be either square or skew in plan and simply supported, canti- longitudinal reinforcement may be prestressed or nonpre-
levered, or continuous over supports. stressed. Transverse prestressing can be used for transverse
2.5.3.1 Slab type (see Fig. 2.5.3.1)—Slab-type concrete reinforcement in both cast-in-place slabs and those
bridges consist of solid or voided slabs which span between composed of longitudinal segments.
abutments and intermediate piers. The use of slab bridges 2.5.3.2 Stringer type (see Fig. 2.5.3.2)—The main struc-
should be considered for spans up to 80 ft (25 m). The main tural elements of this type of concrete bridge consist of a
343R-20 MANUAL OF CONCRETE PRACTICE

provide the necessary roadway width, and to reduce the


substructure cost and minimize right of way requirements.
Because of their superior torsional rigidity, box girders are
especially recommended for use on curves or where
torsional shearing stresses may be developed. This type of
Fig. 2.5.3.1—Cross sections of slab bridges.
concrete bridge may have economical span lengths from less
than 100 to about 700 ft (30 to 210 m). In the longer span
range, variable depth, variable moment of inertia, cantilever
construction, continuity design, pretensioned precast
elements, precast post-tensioned components, post-
tensioned construction, three-way prestressing for the whole
bridge assembly, and introduction of continuity after erec-
Fig. 2.5.3.2—Cross sections of stringer bridges.
tion should all be considered.
2.5.4 Rigid-frame type (see Fig. 2.5.4)—Rigid-frame
bridges may be hinged or fixed, single or multiple spans. The
main structural elements are generally slabs, but may be
beams. Depending upon the roadway planning, each span
may accommodate from one lane with shoulders to as many
as four lanes with shoulders. A two-span structure can
accommodate roadways in each direction with a narrow
Fig. 2.5.3.3—Cross sections of girder bridges. median. A three-span structure can accommodate roadways
in each direction with a wide median. Overhangs may be
introduced to span over embankment slopes and to reduce
the moment at the knees of the first legs of a rigid-frame
system. The base of legs or columns may be either hinged or
fixed. In either case, the hinge action or fixity should be
constructed to fit the design conditions. Feasible span
lengths are similar to slab or stringer-type bridges.
Fig. 2.5.4—Elevations of rigid frame bridges. The bridge may be square or skew to suit the geometric or
hydraulic requirements. Where possible, large skews should
be avoided by changing the alignment of the supported
series of parallel beams or stringers which may or may not roadway or the obstruction being crossed. If this cannot be
be connected with diaphragms. The stringers support a rein- done, a detailed analysis should be used in design of the
forced concrete roadway slab which is generally constructed structure. In restricted locations, barrel-type bridges may be
to act as the top flange of the stringer. Use of stringer bridges used to dispense with abutments. Both composite construc-
should be considered for spans ranging from about 20 to 120 ft tion and two-way reinforcing or two-way prestressing may
(6 to 36 m). Stringers generally are spaced from 6 to 9 ft (1.8 be applied to the slab-rigid-frame assembly.
to 2.7 m) on centers. Main reinforcement or prestressing is 2.5.5 Arch type—Arches generate large horizontal thrusts
located in the stringers. When the stringers are prestressed, at their abutments, and are therefore ideally suited for cross-
the concrete roadway slab may be reinforced or prestressed ings of deep gorges or ravines whose rock walls provide a
in two directions. relatively unyielding support. If founded on less suitable
2.5.3.3 Girder type (see Fig. 2.5.3.3)—This type of material, the deformation of the foundation should be taken
concrete bridge consists of either longitudinal girders into account in the analysis. Arches are also best suited for
carrying cross beams that in turn carry the roadway slab, or structures that have a sizable dead load-to-live load ratio.
longitudinal box girders whose bottom slab functions as the Arch construction may be made of cast-in-place or precast
bottom flange of the girder. In both types the top slab serves segmental elements, as well as being conventionally formed.
the dual function of being the flange of the girder and the 2.5.5.1 Spandrel or barrel arches (see Fig. 2.5.5.1)—
roadway slab of the bridge. These arches are often fixed at the springing lines on the
Solid web girders—This type of bridge differs from the abutments. Two-hinged and three-hinged arches are seldom
stringer type in that the reinforced concrete roadway slab used. More often, single spans are used. In this type of
spans longitudinally and is supported on cross beams spaced bridge, the spandrels act as retaining walls for earth fill
8 to 12 ft apart (2.4 to 3.6 m). In general only two girders are which is placed on top of the arch to form the subbase for the
used. It is a feasible solution where large overhangs of the roadway. It has distinct advantages for short spans, low rises,
deck are desirable, and where the depth of construction is not and heavy live loads. Spans up to 200 ft (60 m) have been
critical. Spans of up to 180 ft (55 m) have been built. used. However, in spans over 100 ft (30 m), the dead load
Box girders—These girders may consist of a single cell for a due to the earth fill may become excessive.
two-lane roadway, multiple cells for multiple-lane roadways, or 2.5.5.2 Ribbed or open-spandrel arches (see Fig.
single or multiple cells with cantilever arms on both sides to 2.5.5.2)—This type of bridge is suitable for long spans. Both
BRIDGE ANALYSIS AND DESIGN 343R-21

fixed and two-hinged arches are common. The three-hinged


version is feasible but is seldom used.
Ribbed arches are better adapted to multiple spans than
barrel arches. The roadway deck is supported on columns
and cross beams. It may be a deck structure or half-through
structure. In the latter case, hangers should be used to carry
the roadway in the central portion of the arch. In this type of
bridge, these are usually two separate arch ribs, but there
may be more or the rib may be a solid slab, in which case the
columns and cross beams may be replaced by walls. Spans
up to 1000 ft (300 m) have been built. Fig. 2.5.5.1—Two span spandrel or barrel (earth filled) arch
2.5.5.3 Tied arches (see Fig. 2.5.5.3)—This type of arch bridge.
should be used where the foundation material is considered
inadequate to resist the arch thrust. Tied arches are always of
the through or half-through type with hangers to carry floor
beams. Both single-span and multiple-span tied arch bridges
have been built with spans of 100 to 400 ft (30 to 120 m).
2.5.5.4 Long-span arches—Ribbed arches with precast
box segments, post-tensioned during assembly, are suitable
for long spans. In these bridges, post-tensioned diaphragms
have been used. Fig. 2.5.5.2—Single span open spandrel or ribbed arch
2.5.5.5 Splayed arches or space frame—To achieve bridge.
greater stability and structural stiffness, through-type arches
may be inclined to each other to form a space frame. This
results in a splayed arch system.
For shorter spans, vertical cable suspenders may be used.
In the longer span range, diagonal-grid cable suspenders are
recommended for attaining greater stiffness.
The diagonal-grid concept may be further extended to the
floor system by having a grid of beams running diagonally to
the center line of the roadway. Fig. 2.5.5.3—Tied arch bridge.
2.5.6 Truss types—Although concrete truss bridges of
triangular configuration have been built, their use is not
recommended. The detail of reinforcement at a joint where
many members meet is very difficult. Formwork, centering,
and placing of concrete in sloping members is expensive.
2.5.6.1 Vierendeel truss (see Fig. 2.5.6.1)—While not
used extensively, the Vierendeel truss offers some esthetic
qualities, has simpler details because of the limited number
of members at a joint, is easier to form and place, and can be
precast or cast in place. If necessary, it can be erected by
cantilever method without false work.
Previously, a deterrent to the use of the Vierendeel truss Fig. 2.5.6.1—Vierendeel truss bridge.
was the difficulty in analyzing this highly indeterminate
structure, but computer programs are now available to
rapidly do this analysis. compression member. Cable-stayed bridges act as continuous
The use of inclined chords, particularly in the end panel, is girders on flexible supports, and offer the advantage of high
recommended. This inclination greatly reduces the bending rigidity and aerodynamic stability with a low level of
stresses. secondary stresses. Spans of up to 1500 ft (460 m) are feasible.
Because of the great depth needed for efficient use, the The proper design of the pylon and configuration of the
Vierendeel truss bridge is generally either a through or half- stays can add greatly to the esthetic appearance.
through type. It is also best suited for simple spans. Spans up 2.5.8 Suspension types (see Fig. 2.5.8)—In suspension
to 500 ft (150 m) have been built. bridges, intermediate vertical support is furnished by hangers
2.5.7 Cable-stayed types (see Fig. 2.5.7)—The feasible from a pair of large cables. The deck does not participate
span of concrete bridges can be greatly extended by the use except to span between hangers and to resist horizontal loads.
of supplementary supports. In cable-stayed bridges the Because dead load is a very important factor, high-
concrete deck, including the roadway slab and girders, acts strength lightweight concrete should be considered. Spans of
as a part of the support system, functioning as a horizontal 1600 to 1800 ft (489 to 550 m) have been built.
343R-22 MANUAL OF CONCRETE PRACTICE

concrete planks (prestressed or regular reinforced) may be


used as the bottom form for the deck slab between stringers.
Properly designed, these planks can be made composite with
the cast-in-place deck slab and the deck slab composite with
the stringers. Consideration should be given in the design to
construction loads supported prior to the cast-in-place
concrete attaining its design strength. For short spans within
Fig. 2.5.7—Cable stayed bridge. the capacity of available handling equipment, the entire deck
span may be precast in one piece and made composite with
the cast-in-place slab.
2.6.4 Post-tensioned segmental construction—It is normal
practice to build concrete bridges in segments such as
precast I-beams with composite slabs or precast voided slabs
or box beams that are attached together. In the post-
tensioned segmental type, the individual member, box
Fig. 2.5.8—Suspension bridge. girder, I-beam, or arch is installed in several longitudinal
segments and then post-tensioned together to form one
member.
2.6—Construction and erection considerations
In the design of a bridge, construction and erection consid- 2.6.4.1 Box girders—In general, the longer spans,
erations may be of paramount importance in the selection of because of the need for greater and variable depths, have
the type of bridge to be built. Also, the experience of the been cast-in-place, while the shorter spans lend themselves
available contractors, the ability of local material suppliers to constant depth precast units. It is customary to erect these
to furnish the specified materials, the skilled labor required bridges by the cantilever method, avoiding the use of false-
for a particular structure type, and the capacity of equipment work, but some have been erected using a limited amount of
necessary for erection should be considered. The most falsework and placing the bridge by “pushing” the
economical bridge design is one in which the total cost of completed segments into place from one end.
materials, labor, equipment, and maintenance is minimized. 2.6.4.2 I-beams—Due to shipping limitations, the length
2.6.1 Cast-in-place and precast concrete—The decision of precast prestressed I-beam stringer bridges is less than
to use or not to use precast concrete could be influenced by 100 ft (30 m). By precasting the I-beam in two or more
the availability of existing precast plants within transport pieces and post-tensioning the pieces after erection, the
distance. Precast concrete may be competitive in areas feasible span can be greatly increased.
without existing precasting plants when a large number of 2.6.4.3 Arches—Arches of all types may be constructed
similar components are required. of cast-in-place or precast segments. This method of
In large projects, a precasting plant located at the site should construction is most adaptable to long spans and spans where
be considered to see if it would prove more economical. centering for formwork is difficult to install. After
In general, precast concrete members, because of better constructing the arch ribs by the segmental method, the span-
control of casting and curing processes, and because of the
drel columns or suspenders and the roadway deck may be
ease of inspection and rejection of an improperly fabricated
constructed in a more conventional manner.
member, are a better, more durable product.
For grade separation structures, if traffic problems are not
2.7—Legal considerations
a controlling factor, cast-in-place structures are generally
2.7.1 Permits over navigable waterways—Preliminary
more economical when the height of falsework is less than
plans of a proposed bridge crossing any navigable waterway
30 to 40 ft (9 to 12 m) high.
should be filed with the Commandant, U.S. Coast Guard,
2.6.2 Reinforced, partially prestressed, and prestressed—
addressed to the appropriate District Commander, and with
This report covers use of reinforced concrete, partially
prestressed concrete, and fully prestressed concrete. The other appropriate Governmental authority. A written permit
possible use of pretensioning or post-tensioning should be with reference to horizontal and vertical clearances under the
considered during the planning stage of a bridge project. In spans, and to the location of all river piers, should be
many cases the greatest economy can be realized by obtained. Special permit drawings, 8 x 101/2 in. (203 x 267
allowing the Contractor the option of using pretensioned, mm) in size, showing the pertinent data must be prepared.
post-tensioned, or a combination of both. In these cases, the These requirements are given in the latest issue of U.S. Coast
specifications should require submittal by the Contractor of Guard Bridge Permit Application Guide of the appropriate
proper design data. district. Since the Coast Guard districts do not follow state
2.6.3 Composite construction—Integration of the deck boundaries, the address of the Coast Guard District having
slab with the supporting floor system is covered by this jurisdiction can be obtained by contacting Chief, Office of
document. Floor systems consisting of stringers, floor Navigation, U.S. Coast Guard (G-NBR), Washington, D.C.
beams, or combinations can be used. Modular precast 20593, Phone - 202/755-7620.
BRIDGE ANALYSIS AND DESIGN 343R-23

In Canada such permit requirements can be obtained from noise that jeopardizes health and welfare. For bridge
Chief NWPA, Program Division, Transport Canada, Coast projects where highway noise is a concern, FHWA
Guard, Ottawa, Ontario, Canada K1A ONT. Program Manual, Vol. 7, Chapter 7, Section 3 (Refer-
2.7.2 Environmental laws and national policy ence 2-10) and/or state or local standards may serve as
a. The National Environmental Policy Act (NEPA) of a guide in evaluating and mitigating noise impacts.
1969 (Public Law 91-190) requires that “all agencies of f. The Federal Water Pollution Control Act Amendments
the Federal Government... include in every recommen- of 1972.—Section 401 requires that applicants for a
dation or report on major Federal actions significantly federal permit provide a water quality certificate by the
affecting the quality of the human environment, a appropriate state or interstate agency. If there is no
detailed statement by the responsible official to applicable effluent limitation and no standards, the
outline: state water quality certifying agency shall so certify. If
‘The environmental impact of the proposed action; the state or interstate agency fails or refuses to act on a
any adverse environmental effects which cannot be request for certification within a reasonable length of
avoided should the proposal be implemented; alterna- time (normally deemed to be 3 months, but not to
tives to the proposed action; the relationship between exceed 1 year) after receipt of request, the certification
local short-term uses of man's environment and the requirements shall be waived. No permit will be
maintenance and enhancement of long-term produc- granted until certification has been obtained or waived,
tivity; and any irreversible and irretrievable commit- or if certification has been denied.
ments of resources which would be involved in the Section 404 assigns to the Corps of Engineers the
proposed action should it be implemented.’” responsibility for issuing permits for the discharge of
b. Section 4(f) of the Department of Transportation Act dredged or fill material. However, the environmental
(Public Law 89-670) declares that special effort should documentation for a bridge project must contain an
be made to preserve the natural beauty of the country- analysis of the impact of any fill associated with that
side and public park and recreational lands, wildlife
project.
and waterfowl refuges, and historic sites. The Secre-
g. Fish and Wildlife Coordination Act—Section 2
tary of Transportation...“shall not approve any
requires that, “whenever the water of any stream or
program or project which requires the use of any
other body of water are proposed or are authorized to
publicly owned land from a public park, etc. unless (1)
be ... controlled or modified for any purpose whatever
there is no feasible and prudent alternative to the use of
... by any department or agency of the United States, or
such land, and (2) such program includes all possible
by any public or private agency under Federal Permit
planning to minimize harm to such park, recreational
area, wildlife and waterfowl refuge, or historic site or license, such department or agency shall first consult
resulting from such use.” with the United States Fish and Wildlife Service,
c. Historic preservation—The National Historic Preser- Department of the Interior, and with the head of the
vation Act of 1966 and Executive Order 11593, Protec- agency exercising administration over the wildlife re-
tion & Enhancement of Cultural Environment, require sources of the particular state where ... (the facility is to
that Federal, or federally assisted projects must take be constructed...).” The environmental documentation
into account the project's effect on any district, site, for the bridge project should include an analysis of
building, structure, or object that is included in the probable impacts on fish and wildlife resources and an
National Register of Historic Places and give the Advi- analysis of any mitigative measures considered, and
sory Council on Historic Preservation an opportunity adopted or rejected.
to comment on the undertaking. Further, federal plans h. The Endangered Species Act of 1973—This act gener-
and programs should contribute to the preservation and ally provides a program for the conservation, protec-
enhancement of sites, structures, and objects of histor- tion, reclamation, and propagation of selected species
ical, architectural, or archeological significance. of native fish, wildlife, and plants that are threatened
d. Clean Air Act—The impact of a bridge project on air with extinction. Section 7 of this act provides that
quality must be assessed, and the project must be federal agencies shall take “such actions necessary to
consistent with the state (air quality) implementation insure that actions authorized, funded or carried out by
plan. them do not jeopardize the continued existence of such
The Federal Highway Administration's policies and endangered species and threatened species or result in
procedures for considering air quality impacts on the destruction or modification of habitat of such
highway projects are contained in FHWA Program species.” The list of endangered and threatened
Manual, Vol. 7, Chapter 7, Section 9 (Reference 2-10). species, published by the Fish and Wildlife Service in
This manual and any state or local standards may be the Federal Register, shall be consulted to determine if
used as a guide in determining the type of bridge projects any species listed or their critical habitats may be
for which air quality impacts are a reasonable concern. affected by the proposed project. Section 7 of this act
e. The Noise Control Act of 1972—This act establishes a establishes a consultation procedure to avoid and miti-
national policy to promote an environment free from gate impacts on listed species and their habitats.
343R-24 MANUAL OF CONCRETE PRACTICE

i. Water Bank Act—Section 2 of this Act declares that ... sloughs, estuarine area, and shallow lakes and ponds
“It is in the public interest to preserve, restore and with emergent vegetation. Areas covered with water
improve the wetlands of the Nation.” Bridge projects for such a short time that there is no effect on moist-
must be planned, constructed, and operated to assure soil vegetation are not included in the definition, nor
protection, preservation, and enhancement of the are the permanent waters of streams, reservoirs, and
nation's wetlands to the fullest extent practicable. deep lakes. The wetland ecosystem includes those
Efforts should be made to consider alignments that areas which affect or are affected by the wetland area
would avoid or minimize impacts on wetlands, as well itself; e.g., adjacent uplands or regions up and down
as design changes and construction and operation stream. An activity may affect the wetlands indirectly
measures, to avoid or minimize impacts. by impacting regions up or downstream from the
j. Wild and Scenic Rivers Act—Section 7 of this act wetland, or by disturbing the water table of the area in
provides generally, that no license shall be issued for which the wetland lies.
any water resources project where such project would 2.7.3 Plans, specifications, and contracts—These engi-
have a direct and adverse effect on a river or the values neering documents together should define the work
for which such river was designated by this act. A expressly, clearly, thoroughly, and without possibility of
bridge is considered to be included in the term “water ambiguous interpretation. The plans should show all dimen-
resources project,” and a permit is a license. sions of the finished structure, in necessary and sufficient
k. Prime and Unique Farmlands—Impacts of bridge details to permit realization of the full intent of the design
projects on prime and unique farmlands, as designated and to facilitate the preparation of an accurate estimate of the
by the State Soil Conservation service (U.S.D.A.), must quantities of materials and costs. The plans should also state
be evaluated. Efforts should be made to assure that such which specification (e.g., AASHTO M77) was followed, the
farmlands are not irreversibly converted to other uses loading the bridge was designed to carry, any other special
unless other national interests override the importance loading, the design strengths of materials (concrete, steel,
of preservation or otherwise outweigh the environ- bearings), the allowable and design footing pressures, the
mental benefits derived from their protection. Analysis design method used (load factor or working stress), and the
of the impact of a bridge project on any such land design flood. The construction specifications and contracts
SHALL be included in all environmental documents. should also define construction methods, procedures, and
l. Executive Order 11988, Floodplain Management— tolerances to insure workmanship, quality control, and appli-
This Order sets forth directives to “avoid, to the extent cation of unit costs when stipulated under the contract. The
possible, the long and short term impacts associated Contractor's responsibilities should be clearly defined in
with the occupancy and modification of floodplains detail, with everything expressly stated.
and to avoid direct or indirect support of floodplain 2.7.4 Construction inspection—The responsibilities of
development wherever there is a practicable alterna-
construction inspection for concrete bridges should always
tive.” An analysis of a bridge project's effect on
be clearly identified. Preferably, the owner should engage
hydraulics should be included in the environmental
the designer of the bridge to inspect its construction, to
documentation.
review the contractor's procedures and falsework plans,
m. Relocation assistance—The Uniform Relocation and
which should be submitted prior to construction.
Assistance and Real Property Acquisition Policies
Act of 1970 applies to projects where federal funds
RECOMMENDED REFERENCES
are involved. If any federal funds are involved in a
The documents of the various standards-producing organi-
bridge project, the environmental documents shall
zations referred to in this report are listed here with their
show that relocated persons should be provided
serial designation, including year of adoption or revision.
decent, safe, and sanitary housing; that such housing
The documents listed were the latest effort at the time this
be available within a reasonable period of time
report was written. Since some of these documents are
before persons are displaced; that such housing is
revised frequently, generally in minor detail only, the user of
within the financial means of those displaced; and
this report should check directly with the sponsoring group
that it is reasonably convenient to public services
if it is desired to refer to the latest revision.
and centers of employment.
n. Executive Order 11990, Protection of Wetlands—
Department of Transportation Policy is to avoid new American Association of State Highway and Transportation
construction in a wetland unless: (a) there is no practi- Officials
cable alternate to the construction, and (b) the HB-12 Standard Specifications for Highway Bridges,
proposed project includes all practicable measures to 13th Edition, 1983
minimize harm to wetlands which may result from DS-2 Design Standards—Interstate System, 1967
such construction. DSOF-3 Geometric Design Standards for Highways
Wetlands are defined as lands either permanently or Other Than Freeways, 1969
intermittently covered or saturated with water. This GD-2 A Policy on Geometric Design of Rural High-
includes, but is not limited to, swamps, marshes, bogs, ways, 1965
BRIDGE ANALYSIS AND DESIGN 343R-25

GU-2 A Policy on Urban Highways and Arterial CITED REFERENCES


Streets, 1973 2-1. “Drainage of Highway Pavements,” Hydraulic Engi-
HDG-7 Hydraulic Analysis for the Location and Design neering Circular, No. 12, Mar. 1969, U.S. DOT, FHWA.
of Bridges, 1982 2-2. “Location, Section and Maintenance of Highway Traffic
GTB Guide for Selecting, Locating and Designing Barriers,” NCHRP Ref. #118—1971; TRB Washington, D.C.
Traffic Barriers, 1977 2-3. “Handbook of Highway Safety Design and Operating
HM-14 Standard Specifications for Transportation Practices,” U.S. DOT, FHWA, 1973.
Materials and Methods of Sampling and Testing 2-4. “Hydraulic Design of Bridge with Risk Analysis,”
USDOT FHWA-T5-80-226, Mar. 1980.
American Concrete Institute 2-5. “Bridge Aesthetics,” a bibliography compiled by
Martin P. Burke, Jr., P.E., published by Transportation
345-82 Standard Practice for Concrete Highway Bridge
Research Board.
Deck Construction
2-6. FHWA Technical Advisory T 5140.12, Dec. 4,
358R-80 State-of-the-Art Report on Concrete Guideways
1979,“Alternate Bridge Designs.”
504R-77 Guide to Joint Sealants for Concrete Structures 2-7. “Guidelines for Value Engineering,” Task Force #19,
SP-24 Models for Concrete Structures AASHTO-AGC-ARTBA Joint Cooperative Committee.
2-8. “Value Engineering for Highways,” Federal Highway
American Railway Engineering Association Manual for Administration, U.S. Department of Transportation
Railway Engineering 2-9. “Value Engineering in Construction,” Department of
Chapter 8—Concrete Structures and Foundations the Army, Office of the Chief of Engineers, Sept. 1974.
Chapter 28—Clearances 2-10. “Federal-Aid Highway Program Manual,” Federal
Chapter 29—Waterproofing Highway Administration, U.S. Department of Transportation.
343R-26 MANUAL OF CONCRETE PRACTICE

CHAPTER 3—MATERIALS

3.1—Introduction ment will produce greater resistance to chlorides in a freeze-


The ultimate realization and performance of concrete thaw environment. Additional economy will result where
bridges depend upon well conceived and executed designs, specifications permit reducing cement content.
skilled construction, and the use of reliable materials. Mate- High-range water-reducing admixtures, which reduce the
rials used in construction of concrete bridges are presented quantity of mixing water by 12 percent or greater, are growing
and/or referenced in this chapter. Also, recommended speci- in use by manufacturers of precast concrete. Increased work-
fications for materials acceptance, sampling, and testing are ability of the concrete mixture and accelerated compressive
presented and/or referenced. strength gain substantially reduce the time required to achieve
stripping strengths. As in the case of conventional water-
3.2—Materials reducing admixtures, these admixtures can behave differently
3.2.1 Sources—Materials should be supplied from sources with different cements and temperatures. Two classes of high-
approved before shipment. The basis for approval should be range water-reducing admixtures are specified, denoting
the ability to produce materials of the quality and in the normal setting and retarding admixtures conforming to ASTM
quantity required. These approved sources should be used as C 494, Types F and G, respectively.
long as the materials continue to meet the requirements of
Accelerating admixtures are used to increase high-early
the specifications. It is recommended that materials be in
strength and decrease the setting time. Accelerators may be
compliance with the standard specifications listed in the
specified to facilitate early form removal or cold weather
following sections.
concreting.
The sources of the materials should be identified and
contracts for their supply executed well in advance of the Calcium chloride has been the most widely used acceler-
time when concreting is expected to begin. Sufficient lead ator since it is very effective and relatively economical.
time should be provided for the evaluating, sampling, and However, the use of calcium chloride in concrete promotes
testing of all material if sources have not been previously corrosion of metals in contact with it, due to the presence of
approved by an appropriate agency, such as a State Depart- chloride ions. Calcium chloride is not permitted where
ment of Transportation. galvanized metal stay-in-place forms are used, or for use in
3.2.2 Specifications and standard practices—Material prestressed concrete, or where dissimilar metals are
specifications and tests for highway bridges should be in embedded. It should not be used in any elements of concrete
compliance with current AASHTO “Standard Specifications bridges/structures that may be exposed to additional chlo-
for Highway Bridges;” for railway bridges in compliance with rides. Calcium chloride should not be used as an admixture
current AREA “Manual for Railway Engineering,” Chapter 8. with lime-based slag cements, high-alumina cements, or
In addition, standard practices should be in accordance with with super-sulfated cements. Consideration should be given
ACI guidelines and ASTM material specifications. to obtaining the desired results without using an accelerating
3.2.3 Admixtures—Admixtures are materials used to admixture, either by use of a water-reducer or high-early
modify the properties of concrete for a particular application. strength cement. AREA specifications do not permit the
Generally, admixtures are employed to increase strength, addition of calcium chloride. If used, calcium chloride
improve workability and durability, and increase or decrease should conform to ASTM D 98.
the time of setting. To insure the desired product, care should Calcium nitrite, although still under experimental evalua-
exercised in selection, evaluation, and methods of addition. tion by some states, can be added to reinforced concrete to
In evaluation, consideration should be given to the experi- inhibit corrosion and increase strength. Primary application
ence records of specific admixtures with concrete materials has been with precast, prestressed concrete box and girder
commonly used in the area. ACI 212.1R and 212.2R provide sections for bridges. The admixture should comply with
excellent resource information. ASTM C 494, Type C.
Air-entraining admixtures are used in bridge concrete to There are three classes of mineral admixture conforming
improve the durability of concrete in freeze-thaw cycling, to ASTM C 618: raw or calcined natural pozzolan (Class N),
particularly in the presence of deicing chemicals containing and two classes of fly ash (Class F and Class C). Class F has
chlorides. Recommended air contents for various nominal pozzolanic properties; Class C has some cementitious prop-
coarse aggregate sizes are given in ACI 345. Specifications erties in addition to pozzolanic properties.
for air-entraining admixtures are given in ASTM C 260. Mineral admixtures conforming to ASTM C 618 are used
Water-reducing admixtures conforming to ASTM C 494, in concrete to reduce the heat of hydration in mass concrete,
Type A or water-reducing and retarding admixtures to improve the resistance of concrete to actions such as those
conforming to ASTM C 494, Type D allow for a reduction caused by reactive aggregates, and to conserve cement by
in water-cement ratio and/or setting time for a given consis- replacing a portion of the required cement except when high-
tency of concrete. Concrete workability is maintained while early strength is required.
strength is increased and concrete permeability reduced. 3.2.4 Aggregates—Aggregates for concrete consist of fine
Water-reducing admixtures in combination with air entrain- and coarse particles conforming to ASTM C 33. Both
BRIDGE ANALYSIS AND DESIGN 343R-27

AASHTO and AREA specifications require additional stan- cubes made with nonpotable mixing water shall have 7-day
dard test methods. As a general guide, the maximum size of and 28-day strengths equal to at least 90 percent of strengths
the aggregate should not be larger than one-fifth of the of similar specimens made with potable water; strength test
narrower dimension between sides of forms, one-third of the comparison shall be made on mortars, identical except for the
depth of slabs, or two-thirds (AREA specifies one-half) of mixing water, prepared and tested in accordance with ASTM
the minimum clear spacing between reinforcing bars. C 109. Cement paste setting should conform to ASTM C 191,
The sizes of the fine and coarse aggregates should be and concrete setting to ASTM C 403.
reasonably well graded from coarse to fine, and the 3.2.7 Selection of concrete proportions—Recommenda-
maximum size of the coarse aggregate desired for specific tions for selecting proportions for concrete are given in ACI
structures should be specified. The sizes of coarse aggre- 211.1. Provision is given for selecting and adjusting propor-
gates should conform to ASTM D 448. AREA specifications tions for normal weight concrete by the estimated weight
modify ASTM D 448 for the sizes of coarse aggregates. and/or the absolute volume methods.
Lightweight aggregates may be specified in concrete for Recommendations for lightweight concrete are given in ACI
structural elements. A prime consideration for bridge decks 211.2. Provision is made for proportioning and adjusting struc-
is a reduction of dead load by approximately 25 percent. tural grade concrete containing lightweight aggregate.
Availability of lightweight aggregates at an economical Concrete ingredients and proportions should be selected to
price may be a concern in some areas. Abrasion and dura- meet the minimum requirements stated in the specifications
bility should be evaluated when lightweight aggregate is and contract documents. Field experience or laboratory trial
being considered for use in bridge decks or other exposed mixes are the preferred methods for selecting concrete
locations. Lightweight aggregates, if required or permitted mixture proportions.
by special provisions, should conform to ASTM C 330.
ACI 318 limits chloride ion content for corrosion protec-
AREA specifications modify ASTM C 330.
tion, depending on member type. An initial evaluation can be
The basic physical and chemical characteristics of aggre-
obtained by testing individual concrete ingredients for total
gate cannot be altered by processing, although the quantities
chloride ion content. Additional information is given in ACI
of certain deleterious particles can be reduced. Preparation
201.2R and ACI 222R on the effects of chlorides on the
and handling affect such important aggregate properties as
corrosion of reinforcing steel. When coated reinforcement
gradation, uniformity of moisture content, cleanliness, and in
steel is used, the preceding guidelines may be more restric-
the case of crushed aggregate, particle shape, thereby having
tive than necessary.
an important influence on concrete quality. Frozen aggre-
gates or aggregates containing frozen lumps should be 3.2.8 Curing materials—Freshly cast concrete should be
thawed before use. Aggregates should have a reasonably protected from premature drying and excessive heat or cold.
uniform moisture content when delivered to the mixer. Infor- To insure continued hydration at an optimum rate, the
mation covering selection and application of aggregates for concrete should be kept saturated by wet, membrane, or
concrete may be obtained from the report of ACI 221. steam curing for a given length of time. Preservation of the
3.2.5 Cement—The type of cement should always be concrete moisture content may be accomplished by using
specified. burlap cloth, enclosure steam curing, liquid membrane-
Cement should conform to one of the specifications for forming compounds, or waterproof sheet materials.
cement listed below: Burlap cloth should be made of jute or kenaf conforming
a. Portland cement types as designated in ASTM C 150 to AASHTO M182. The cloth should remain wet for the
b. Three shrinkage-compensating portland cements given entire specified curing time.
in ASTM C 845 designated as Types K, M, and S. The liquid membrane-forming compounds should be suit-
Recommended application is given in ACI 223. able for spraying on horizontal and vertical surfaces and
c. Portland blast-furnace slag cement or portland- should conform to ASTM C 309. The compounds covered
pozzolan cement as given in ASTM C 595 for struc- by this specification are available in different colors and are
tural concrete. suitable for use as curing media for fresh concrete. They also
The amount of cement used in the concrete should corre- provide additional curing of the concrete after removal of
spond to the specified job mixture. forms or after initial moist curing. The application of Type 2,
3.2.6 Water—Water for washing aggregates and for use with white pigmented compound is generally preferred because it
cement in mortar or concrete should be clean and free from reduces the temperature rise in concrete exposed to the sun.
deleterious amounts of oil, salt, sugar, acid, alkali, organic However, at times its application may lead to an unsightly
materials, or other substances interfering with the required appearance since the compound does not wear off readily or
strength, density, impermeability, and durability of concrete evenly. Type 1-D with fugitive dye may be found more
and steel, or otherwise harmful to the finished product. desirable for structural barriers or substructure work.
Nonpotable water should be tested and should meet the Waterproof sheet material should conform to ASTM C 71.
suggested limits of AASHTO T 26. Nonpotable water This material is placed on the surfaces of concrete for
should not be used in concrete unless the following are satis- minimizing moisture loss during the curing period, and in
fied: selection of concrete proportions shall be based on the case of the white reflective-type materials for reducing
concrete mixes using water from the same source; mortar test temperature rise in concrete exposed to the sun. Early
343R-28 MANUAL OF CONCRETE PRACTICE

application of this material may produce a smooth, glossy D 1190, and the elastomeric type should conform to
surface finish which is undesirable for a bridge deck. AASHTO M 220.
The requirements of curing practice as prescribed by ACI 3.2.9.4 Mechanically locked sealants—Numerous
308 should be followed. proprietary mechanically locked sealants in compression
3.2.9 Joint materials—ACI 504R should be consulted for and/or tension are available. Prior to specifying sealants, test
information on joint materials and construction. data and performance information should be obtained from
3.2.9.1 Water stops—Water stops are used to prevent the the manufacturer, or an agency where testing or performance
infiltration of debris and water at construction, contraction, has been monitored and evaluated. Details for application
fixed and expansion joints. These are of metal, rubber, or and size selection are given in ACI 504R.
plastics. Where the function of the joint is to provide move- Mechanical locking of compression seals between
ment, the water stops should be designed to permit such armoring improves performance since direct compression
movement and be of a shape and thickness that will accom- alone cannot be relied on to keep the seal in place. For
modate the force effects anticipated in the water stop. example, multi-unit modular joint systems, employing a
Spliced, welded, or soldered water stops should form contin- number of transverse extruded steel sections having “locked
uous watertight joints. in” elastomeric seals, are available. To insure joint sealing
Metal water stops may be made of copper or stainless steel integrity, it is important to provide sufficient anchorage
strips. Copper water stops or flashings should conform to between the armor and concrete anchorage to withstand
ASTM B 152 Copper No. 11000, electrolytic tough pitch type, traffic impact. Good field inspection is necessary to insure
light cold-rolled, soft annealed. Stainless steel water stops proper installation.
should conform to ASTM A 167, Type 316 L; No. 2 D Finish. Strip seals are widely used in concrete bridge decks for
Rubber water stops may be molded or extruded. Their thermal movements up to 4 in. (100 mm). The preformed elas-
cross section should be uniform, free from porosity or other tomeric seal element is mechanically locked between armored
defects. The material for water stop may be compounded interfaces of extruded steel sections. During structure move-
from natural rubber, synthetic rubber, or a blend of the two, ments, a preformed central hinge enables the strip seal gland
together with other compatible materials which will produce profile to fold between the steel extrusions. When properly
a finished water stop conforming to the test requirements of sized and installed, watertightness is insured by wedge-action
ASTM D 412, D 572, D 746, D 747, D 792, and D 2240. of the elastomeric lugs within the steel extrusions.
Plastic water stops should be fabricated by an extrusion Steel used in the extrusions should conform to ASTM A 242,
process with a uniform cross section that is free from A 36, or A 588. The elastomer used in the seal or gland element
porosity or other defects. The material used for the water should conform to the requirements of ASTM D 2628.
stop should be a homogeneous, elastomeric, plastic 3.2.9.5 Steel joints—Due to the availability, effective-
compound of basic polyvinyl chloride and other material ness, and range of movement of mechanically locked glands
which, after fabrication, should conform to the same ASTM or seals, open steel joints are becoming less attractive. Posi-
test requirements as rubber water stops. tive protection against joint leakage is required to prevent
3.2.9.2 Joint fillers—Expansion joints may be filled deterioration of bridge bearings and substructure units. Steel
with bituminous, cork, sponge rubber, or other approved joints can be made watertight by specifying a neoprene
expansion joint filler material. Preformed joints that are of trough. However, past experience indicates that regular
bituminous type and are to be resilient should conform to maintenance is required to keep the trough free of debris.
ASTM D 1751. Preformed joints that are of bituminous type Steel joints are either a sliding plate or finger type. The
and are less than 1/2 in. thick, such as those used in parapet sliding is generally limited to thermal movements up to 4 in.
joints over piers of continuous structures, should conform to (100 mm) and the steel finger type up to 8 in. (200 mm). The
ASTM D 994. sliding plate and finger joints should be examined for
Preformed joints that are nonbituminous should conform possible warpage before installation by laying the plates
to ASTM D 1752, Type I, for sponge rubber material when together, loose, or on a flat surface. The steel should conform
resiliency is required and Type II for cork material when to ASTM A 36 or A 588. Neoprene, if used, should conform
resiliency is not required. to ASTM D 412 and D 2240.
Preformed joints that do not require the resiliency 3.2.10 Bearings—The function of bridge bearings is to
provided by rubber, and which are used for exposed transfer loads from the superstructure to the substructure.
concrete, may be made of polystyrene material conforming Also, bearings should accommodate rotational movements
to AASHTO M 230. When the joint is not exposed, such as of the superstructure elements. Bearing guidelines are in the
for a column hinged at a footing, the preformed material may process of being written by ACI Committee 554.
consist of bituminous material conforming to ASTM D 994 Expansion bearings should permit both longitudinal and
or to cork material conforming to ASTM D 1752, Type II. rotational movements while transferring lateral loads such as
3.2.9.3 Joint sealants—Preformed expansion joints may wind. The coefficient of friction on mating surfaces should
be sealed with cold-application-type sealer, a hot-poured be as low as practical; high frictional forces may increase the
elastic type sealer, or an elastomeric-type joint seal. The cost of substructure units.
cold-application joint sealer should conform to ASTM D Fixed bearings should allow rotational movement while
1850. The hot-poured elastic type should conform to ASTM transferring both lateral and longitudinal loads to the
BRIDGE ANALYSIS AND DESIGN 343R-29

substructure units. Fixed bearings tie the superstructure to the upper half of the top bearing plate. The PTFE surface
the substructure, thus preventing the bridge from potential supports an upper steel plate having a stainless steel surface.
down-grade translation. The upper steel plate is fitted with guide bars to restrict
Several types of bearings are available; some of the more lateral movement.
common types are as follows: The rotational element should be molded from polyether
3.2.10.1 Elastomeric bearings—Elastomeric bearings urethane conforming to ASTM D 412, D 395, and D 2240.
are either molded, single-unit laminated pads with integral Steel and stainless steel should conform to ASTM A 36 and
layers of nonelastic shims or nonlaminated, molded, or ASTM A 167, Type 316, respectively, unless otherwise
extruded pads. The elastomer should be natural rubber or specified in the contract documents. PTFE should be made
neoprene of Grade 55 + 5, durometer hardness material con- from pure virgin unfilled teflon resin conforming to ASTM
forming to the tests of ASTM D 2240, D 412, D 573, D 395, D 638 and D 792.
D 1149, D 429, and D 746, Procedure B. Experience indi- 3.2.11 Metal reinforcement
cates that steel laminates are superior to other nonelastic 3.2.11.1 Reinforcing bars—All reinforcing bars should
laminates. Laminates should be rolled, mild steel sheets be deformed except plain bars may be used for spirals or for
conforming to ASTM A 570, A 36, or A 611, Grade D. All dowels at expansion or contraction joints. Reinforcing bars
components of laminated bearings should be molded together should be the grades required by the contract documents, and
in an integral unit and all laminated edges should be covered should conform to one of the following specifications:
by a minimum 1/8-in. (3-mm) thickness of elastomer. a. ASTM A 615
3.2.10.2 PTFE slide bearings—Polytetrafluroethylene b. ASTM A 616, including Supplement SI
(PTFE) slide bearings are self-lubricating and can be bonded c. ASTM A 617
to a rigid back-up material capable of resisting horizontal d. ASTM A 706
shear and bending stresses. Expansion bearings of PTFE are Billet-steel reinforcing bars conforming to ASTM A 615,
not recommended without providing an elastomer or rocker Grade 60 [minimum yield strength 60 ksi (414 MPa)], are the
plate to accommodate rotation. Stainless steel or other most widely used type and grade. The current edition of
equally corrosive-resistant material should be used for a ASTM A 615 covers bar sizes #3 through #11, #14, and #18.
smooth, low-friction mating surface. Stainless steel and ASTM A 615M covers metric bar sizes #10 through #55.
unfilled PTFE made with virgin TFE resin should conform When important or extensive welding is required, or when
to ASTM A 240, Type 316 and D 1457, respectively. more bendability and controlled ductility are required as a
3.2.10.3 Steel bearings—Steel bearings are either roller, seismic-resistant design, use of low-alloy reinforcing bars
rocker, sliding, or large built-up rocker types. Steel bearings conforming to ASTM A 706 should be considered. Before
are fabricated from materials conforming to ASTM A 36, A specifying A 706 reinforcing bars, however, local avail-
572, or A 588. All structural steel bearing plates should be ability should be investigated.
flat-rolled with smooth surfaces free of warp, having edges 3.2.11.2 Coated reinforcing bars—When coated rein-
straight and vertical. If lubricated bronze plates are required, forcing bars are required as a corrosion-protection system,
they should conform to ASTM B 22, Alloy 911 or B 100, the engineer should specify whether the bars are to be zinc-
Copper Alloy 510. coated (galvanized) or epoxy-coated. The reinforcing bars to
On painted structures, the upper 6 in. (150 mm) of anchor be coated should conform to the specifications listed in
bolts, nuts, and washers should have a protective coating. Section 3.2.11.1.
If specified, galvanizing should conform to ASTM A 153 a. Zinc-coated (galvanized) reinforcing bars should
or B 633. conform to ASTM A 767. Supplementary require-
3.2.10.4 Pot bearings—Pot bearings consist of a circular ment S1 should apply when fabrication of the galva-
steel piston and cylinder which confine an elastomeric pad. nization includes cutting. Supplementary requirement
The elastomer is prevented from bulging by the pot and acts S2 should apply when fabrication after galvanization
similarly to a fluid under pressure. The pot bearing serves as includes bending.
an economical alternate to built-up steel bearings for higher b. Epoxy-coated reinforcing bars should conform to
load applications. These bearings allow rotational movement ASTM A 775.
either with or without lateral and longitudinal movement. c. Repair of damaged zinc coating, when required,
Polyether urethane elastomer of pure virgin material should use a zinc-rich formulation conforming to
conforming to ASTM D 2240, D 412, or D 395 is recom- ASTM A 767. Repair should be done in accordance
mended for the rotational element. Longitudinal movement with the material manufacturer's recommendations.
can be attained by incorporating a PTFE slide bearing. The d. Repair of damaged epoxy-coating, when required,
steel cylinder and piston should preferably be machined should use a patching material conforming to ASTM
from a single piece of steel conforming to ASTM A 588. A 775. Repair should be done in accordance with the
3.2.10.5 Shear inhibited disc bearings—Shear inhibited material manufacturer’s recommendations.
disc bearings consist of a load-bearing and rotational disc of For zinc-coated reinforcing bars (galvanized) in accor-
polyether urethane enclosed between upper and lower steel dance with ASTM A 767, the engineer should specify class
bearing plates equipped with an internal shear restriction pin. of coating, whether galvanization is to be performed before
Expansion is accommodated by using a recessed PTFE on or after fabrication, and if supplementary requirement S3
343R-30 MANUAL OF CONCRETE PRACTICE

applies. If the bars are to be galvanized after fabrication, the Welded plain wire fabric should conform to ASTM A 185,
engineer should indicate which bars require special finished and welded intersections should not be spaced farther apart
bend diameters, such as the smaller bar sizes used for stirrups than 12 in. (300 mm) in the direction of the primary flexural
and ties. All other reinforcement and embedded steel items reinforcement.
in contact with or in close proximity to galvanized rein- Welded deformed wire fabric should conform to ASTM A
forcing bars should be galvanized to prevent a possible reac- 497, and wire should not be smaller than size D4, and welding
tion of dissimilar metals. intersections should not be spaced farther apart than 16 in. (400
On projects using both coated and uncoated bars, the engineer mm) in the direction of the primary flexural reinforcement.
should clearly indicate on the plans which bars are to be coated. Welded wire fabric made from a combination of either
3.2.11.3 Bar mats—Bar mat reinforcement consists of deformed or plain wires should conform to ASTM A 497 with
two layers of deformed reinforcing bars assembled at right the same exceptions previously listed for deformed fabric.
angles to each other, and clipped or welded at the bar inter- 3.2.11.6 Prestressing tendons—Strands, wire, or high-
sections to form a grid. The reinforcing bars used in mats strength bars are used for tendons in prestressed concrete.
should conform to the specifications listed in Section a. Strands. Two grades of seven-wire, uncoated, stress-
3.2.11.1. Whether clipped or welded mats are required relieved steel strand are generally used in prestressed
depends on the size of the mat and the rigidity required for concrete construction. These are Grades 250 and 270,
preserving the shape of the mat during handling. Clipping which have minimum ultimate strengths of 250,000 and
the bars should be adopted whenever possible, as welding 270,000 psi (172 and 186 MPa), respectively. The
decreases the fatigue strength of the bar steel because of the strands should conform to ASTM A 416. Supplement 1
stress concentration effect of the weld. Bar mats should of ASTM A 416 describes low-relaxation strand and
conform to ASTM A 184. relaxation testing. Recommended test procedures for
Clipped bar mats may be fabricated from zinc-coated (galva- stress relaxation are given in ASTM E 328.
nized) reinforcing bars. Metal clips should be zinc-coated b. Wire. Two types of uncoated stress-relieved round
(galvanized). Nonmetallic clips may be used. Coating damage high-carbon steel wires commonly used in prestressed
at the clipped intersections should be repaired in accordance linear concrete construction are: Type BA wire for
with recommendations given in Section 3.2.11.2(c). applications in which cold-end deformation is used for
anchoring purposes (Button Anchorage) and Type WA
Clipped bar mats may be fabricated from epoxy-coated
wire for applications in which the ends are anchored by
reinforcing bars. Metal clips should be epoxy-coated.
wedges and no cold-end deformation of the wire is
Nonmetallic clips may be used. Coating damage at the
involved (Wedge Anchorage).
clipped intersections should be repaired in accordance with
Post-Tensioning systems commonly used are
the recommendations given in Section 3.2.11.2(d).
described in Post-Tensioning Manual by the Post-
3.2.11.4 Wire—Wire should be plain or deformed wire Tensioning Institute. Types WA and BA wire should
as indicated in the contract documents. Spirals may be plain conform to ASTM A 421. Supplement 1 of ASTM A
wire. For wire with a specified yield strength fy exceeding 421 describes low-relaxation strand and relaxation
60,000 psi (414 MPa), fy should be the stress corresponding testing. Recommended test procedures for stress relax-
to a strain of 0.35 percent. ation are given in ASTM E 328.
Plain wire should conform to ASTM A 82. c. Uncoated high-strength bars for prestressed concrete
Deformed wire should conform to ASTM A 496, size D4 construction should conform to ASTM A 722. The
and larger. specification covers two types of bars: Type I (plain)
3.2.11.5 Welded wire fabric—Welded wire fabric is and Type II (deformed).
composed of cold-drawn steel wires, which may or may not 3.2.11.7 Structural steel, steel pipe, or tubing—Structural
be galvanized, and fabricated into sheets by the process of steel used with reinforcing bars in composite columns should
electrical-resistance welding. The finished material consists conform to ASTM A 36, A 242, A 441, A 572, or A 588.
essentially of a series of longitudinal and transverse wires Steel pipe or tubing for composite columns should
arranged substantially at right angles to each other, and conform to ASTM A 53 (Grade B), A 500, or A 501.
welded together at all points of intersection. The use of this 3.2.12 Accessories
material for concrete reinforcement should preferably be at a 3.2.12.1 Bar supports—All reinforcement should be
location where the application of the loading is static or supported and fastened together to prevent displacement
nearly so. If the application of the loading is highly cyclical, before and during casting of concrete. Bar supports may
the fatigue strength of the wire fabric should be considered consist of concrete, metal, plastic, or other acceptable mate-
when determining the sizes of the wires. For fatigue consid- rials. Details and recommended practices for bar supports
erations reference should be made to ACI 215R. The steel are given in ACI 315.
wires for the fabric may be either plain or deformed. The engi- Standardized, factory-made steel wire bar supports are the
neer should specify the size and wire spacing, and whether the most widely used type. Where the concrete surface will be
fabric is to be plain or deformed. For wire with a specified exposed to the weather in the finished structure, the portions
yield strength fy exceeding 60,000 psi (414 MPa), fy should be of bar supports near the surface should be noncorrosive or
the stress corresponding to a strain of 0.35 percent. protected against corrosion.
BRIDGE ANALYSIS AND DESIGN 343R-31

Bar supports for supporting zinc-coated (galvanized) or Performance specifications for single unbonded strand
epoxy-coated reinforcing bars should be in accordance with the post-tensioning tendons are provided in the Post-Tensioning
recommendations given in Section 13.11 of this document. Manual of the Post-Tensioning Institute. Unbonded tendon
3.2.12.2 Side form spacers—Side form spacers, if anchorages should be subjected to the following additional
needed, are placed against vertical forms to maintain requirements as recommended in ACI 423.3R.
prescribed clear concrete cover and position of the vertical a. Static tests—When an assembly consisting of the
reinforcing bars. The need for side form spacers is deter- tendon and fittings is statically loaded, it should meet
mined by the proportions of the form, the arrangement and the requirements set forth in the ASTM tendon material
placing of the reinforcing bars, the form material and forming specifications for yield strength, ultimate strength, and
systems used, and the exposure of the surface to weather minimum elongation. If minimum elongation at
and/or deleterious materials. In situations where spacers are rupture is not stated by ASTM specifications, the elon-
needed, various devices can be used such as double-headed gation of the assembly should not be less than 3 percent
nails, form ties, slab or beam bolsters (wire bar supports), measured on not less than a 10-ft (3-m) gage length.
precast concrete blocks, proprietary all-plastic shapes, etc. b. Cyclic tests—The test assembly should withstand,
The engineer should specify the requirements for side without failure, 500,000 complete cycles ranging between
form spacers including material, type, spacing, and location 60 and 66 percent of the specified ultimate strength.
where required. c. When used in structures subjected to earthquake load-
Section 1.9 of AREA Manual, Chapter 8, specifies that at ings, the test assembly should withstand, without
all vertical formed surfaces that will be exposed to the failure, a minimum of 50 complete cycles of loading
weather in the finished structure, side form spacers spaced corresponding to the following percentages of the mini-
no further than 4 ft on center shall be provided. Spacers and mums specified ultimate strength in ksi (MPa)
all other accessories within 1/2 in. of the concrete surface
shall be noncorrosive or protected against corrosion. 60 + 2000/ln + 100
3.2.12.3 Tie wire—The tie wire used to fasten rein- (60 + 610/ln + 30.5)
forcing bars should be black annealed steel wire, 16-gage
(1.6- mm diameter) or heavier. Tie wire for fastening zinc- where ln is the length of the tendon in feet (meters).
coated (galvanized) or epoxy-coated reinforcing bars should d) Kinking and possible notching effects by the
be in accordance with the recommendations given in Section anchorage should be avoided, particularly where
13.11 of this document. tendon assemblies will be subjected to repetitive or
3.2.12.4 Bar splicing material—When required or seismic loadings.
permitted, welded splices or mechanical connections may be 3.2.13 Appurtenances
used to splice reinforcing bars. 3.2.13.1 General—Materials in contact with and
All welding of reinforcing bars should conform to “Struc- partially embedded in concrete should be so constituted as to
tural Welding Code—Reinforcing Steel” AWS D1.4. Rein- not be injurious to the concrete.
forcing bars to be welded should be indicated on the 3.2.13.2 Forms—Metal forms that are to remain in place
drawings and the welding procedure to be used should be should be zinc-coated galvanized, both for appearance and
specified. Except for ASTM A 706 bars, the engineer should durability. Material for metal forms should conform to
specify if any more stringent requirements for chemical ASTM A 446 Coating Designation G165. Any exposed form
composition of reinforcing bars than those contained in the metal where the zinc coating has been damaged should be
referenced ASTM specifications are desired, i.e., the chem- thoroughly cleaned and wire brushed, then painted with two
ical composition necessary to conform to the welding proce- coats of zinc oxide-zinc dust primer, Federal Specification
dures specified in AWS D1.4. TT-P-641d, Type II, no color added.
Proprietary splice devices are available for making Details of formwork, design criteria and descriptions of
mechanical connections. Performance information and test common types are shown in ACI SP-4.
data should be secured from manufacturers. Descriptions of 3.2.13.3 Form coatings—Oil or other types of coating
the physical features and installation procedures for selected used on forms to prevent sticking of the concrete should not
splice devices are given in ACI 439.3R. cause softening or permanent staining of the concrete
3.2.12.5 Tensioning tendon components—Anchorages, surface, nor should it interfere with any curing process which
couplers, and splices for post-tensioned reinforcement might be used after form removal. Surfaces of forms made
should develop the required nominal strength of the tendons, with lumber containing excessive tannin or other organic
without exceeding the anticipated set. Anchorages for substance sufficient to cause softening of the concrete
bonded tendons should develop at least 90 percent of the surface should be treated with whitewash or limewater prior
specified ultimate strength of the prestressing steel when to applying the form oil coating. Shellac, lacquers, and
tested in an unbonded condition, without exceeding the compounded petroleum oils are commercially available for
anticipated set. Couplers and splices should be placed in areas form coating. The manufacturer of the coating should certify
approved by the engineer and enclosed in housings long enough that the product will not be deleterious to concrete.
to permit the necessary movements. They should not be used at 3.2.13.4 Galvanized materials—When steel bolts, nuts,
points of sharp curvature and should be staggered. and washers for anchoring railing posts, luminaires, pedes-
343R-32 MANUAL OF CONCRETE PRACTICE

trian chain link fences, ladders, stairways, joint dams, bear- adequacy. In the past it was always considered that the
ings, as well as junction boxes, conduits and fittings, and stronger the concrete the better. Today's designer should
exposed steel inserts are galvanized, the protective zinc realize that some of the other properties that are directly
covering should conform to ASTM A 153. When door related to the strength of the concrete may not make it desir-
frames and doors provided for access to cells of box girders, able to allow concrete significantly stronger than specified.
operator machinery, pump rooms, and floor drains fabricated 3.3.2 Tensile strength—In determining the strength of a
of structural steel are galvanized, the protective zinc structure, the tensile strength of concrete is not directly
covering should conform to ASTM A 123. considered. However, it can be a significant factor in deflec-
3.2.13.5 Cast iron and stainless steel—The material tion computations.
for cast iron hardware such as scuppers and drains, 3.3.3 Modulus of elasticity and Poisson’s ratio—The
embedded in concrete, should preferably conform to modulus of elasticity for most bridge structures, using normal
ASTM A 48. When steel fasteners are embedded in weight concrete [(wc between 90 and 150 pcf (1400 and
concrete and are subjected to alternate wetting and drying, 2400 kg/m3)], can be assumed to be that given in ACI 318-83
the material should preferably consist of stainless steel
conforming to ASTM A 276, Type 316. Ec = wc1.5 33 fc′ psi (Ec = wc1.5 0.043 fc′ MPa)
3.2.14 Storage of materials
However, in ACI 363R-84, attention is called to the signif-
3.2.14.1 Cement—The handling and storage of cement
icant difference between actual tests made on many high-
should be such as to prevent its deterioration or the intrusion
strength concretes and the ACI 318 formula.
of foreign matter and moisture. The recommendations given
in ACI 304 should be followed. If the structure being designed is of a significant size or if
3.2.14.2 Aggregates—Aggregates should be handled deflections are of significant importance, the designer should
and stored in such a manner as to minimize segregation, consider requiring tests to be made of the actual design
degradation, contamination, or mixing of different kinds and mixture that would be used in the structure. Using the results
sizes. When specified, the coarse aggregate should be sepa- of these tests in predicting deflections will be cost-effective,
rated into two or more sizes to secure greater uniformity of especially considering the time and effort necessary to
the concrete mixture. Different sizes of aggregate should be correct the effects of improper camber and incorrectly
stored in separate stock piles sufficiently removed from each predicted deflections.
other to prevent the material at the edges of the piles from Poisson’s ratio may be assumed to be 0.2.
becoming intermixed. 3.3.4 Creep—The inelastic strain of concrete under
3.2.14.3 Metal reinforcement—Reinforcement should compressive stresses is generally a beneficial property. In
be stored above the surface of the ground and should be this manner an indeterminate structure is able to adjust the
protected from mechanical injury and surface deterioration dead load stresses to more efficiently utilize the inherent
caused by exposure to conditions producing rust. strength of the structure. However, when deflections due to
Prestressing tendons should be protected at all times creep become significant, it should be considered in the
against physical damage and corrosion, from manufacture to design. Creep decreases as the concrete ages, so one way to
either grouting or encasing in concrete. Prestressing tendons partially control creep is to prevent early loading of the struc-
should be packaged in containers or shipping forms for the ture or member. Creep also decreases with an increase in
protection of the steel against physical damage and corrosion compressive reinforcement.
during shipping and storage. A corrosion inhibitor which Creep can be as significant a property as the modulus of
prevents rust or other results of corrosion should be placed in elasticity and should always be considered by the designer.
the package or form, or the tendons should be precoated with Reference information for creep and shrinkage data is given
water-soluble oil. The corrosion inhibitor should have no in ACI 209R, Chapter 5.
deleterious effect on the steel or concrete or bond strength of 3.3.5 Shrinkage—During the drying process concrete
steel to concrete. Care should be taken in the storage of shrinks. The earlier the age that the concrete is dried, the
prestressing tendons to prevent galvanic action. greater the shrinkage. Since concrete is rarely exposed
uniformly, the shrinkage of concrete is not uniform and
3.3—Properties internal shrinkage stresses are induced. Also, concrete
Concrete is not a homogeneous material. Its properties sections are not restrained equally. This is particularly true at
cannot be predicted with accuracy. They vary not only with construction joints where fresh concrete is restrained by the
the ingredients that make up concrete, but with the method previously cast concrete. The location of construction joints,
of mixing, placing, and even the loading. The design engi- the rate of concrete placement, and the concrete placing
neer has only partial control of these variables, so it is neces- sequence can have a significant influence on the size and
sary to understand them, the probable range of their number of shrinkage-related cracks. The designer should be
variation, and their effect on the bridge structure. Only with aware of the effects of shrinkage and creep and detail the
a thorough understanding can the engineer design and detail structure to minimize the adverse effects.
a structure that functions properly. The shrinkage coefficient for normal weight concrete
3.3.1 Compressive strength—The design engineer speci- should be established considering the local climatological
fies the strength of concrete needed to insure the structural conditions and the construction procedures. However, it
BRIDGE ANALYSIS AND DESIGN 343R-33

should not be taken as less than an equivalent strain of comparing the two specifications. In many cases, however,
0.0002. Shrinkage coefficients for lightweight concrete there are significant differences between them.
should be determined for the type of aggregate used.
3.3.6 Thermal coefficient—Concrete and steel have 3.4.1 ACI guidelines and standard practices
approximately the same thermal coefficient of expansion so 116R Cement and Concrete Terminology
that within the normal ranges the two materials act together. 201.2R Guide to Durable Concrete
If temperature changes were unrestrained and uniform, there 209R Predictions of Creep, Shrinkage and Tempera-
would be no need for concern. However, most concrete ture Effects in Concrete Structures
bridges have some degree of restraint, whether built-in or 211.1 Standard Practice for Selecting Proportions for
resulting from poor maintenance, deterioration of bearings Normal, Heavyweight, and Mass Concrete
and expansion details, or horizontal movements of supports. 212.1R Admixtures for Concrete
In addition, concrete is not a good thermal conductor. This 212.2R Guide for Use of Admixtures in Concrete
lack of conductivity results in significant temperature differ- 213R Guide for Structural Lightweight Aggregate
entials, particularly between the upper and lower surfaces of Concrete
the bridge. Thus stresses due to temperature effects are 215R Considerations for Design of Concrete Struc-
induced that can be of great significance. tures Subject to Fatigue Loading
Unlike creep and shrinkage, temperature effects are both 221R Guide for the Use of Normal Weight Aggre-
shortening and lengthening; but because temperature short- gates in Concrete
ening is additive to creep and shrinkage, the shortening 222R Corrosion of Metals in Concrete
effect is generally more critical. Unlike shrinkage and dead 223 Standard Practice for the Use of Shrinkage-
load stresses, the temperature effect is not a sustained load, Compensating Concrete
and thus cannot be alleviated by creep. A method of calcu- 304 Recommended Practice for Measuring,
lating temperature differentials is given in Section 5.4. Mixing, Transporting, and Placing Concrete
The thermal coefficient for normal weight concrete may 308 Standard Practice for Curing Concrete
be taken as 0.000006 F (0.000011 C). Thermal coefficients 315 Details and Detailing of Concrete Reinforcement
for lightweight concrete should be determined for the type of 318 Building Code Requirements for Structural
aggregate used. Concrete
3.3.7 State-of-the-art—For structures of greater than usual 345 Standard Practice for Concrete Highway
size, significance, or degree of complexity, the designer Bridge Deck Construction
should consult the latest publications of ACI Committees: 363R Report on High-Strength Concrete
209 Creep and Shrinkage, 363 High Strength Concrete, and 423.3R Recommendations for Concrete Members
213 Lightweight Aggregates and Concrete. Currently these Prestressed with Unbonded Tendons
include SP-9, SP-27, SP-29, SP-76, ACI 209R, ACI 213R, 439.3R Mechanical Connections of Reinforcing Bars
and ACI 363R. 504R Guide to Joint Sealants for Concrete Structures
3.3.8 Reinforcement properties—The modulus of elas- 554 Committee Correspondence on Bearing Systems
ticity of deformed steel reinforcing bars or welded wire SP-4 Formwork for Concrete
fabric may be taken as 29,000,000 psi (200,000 MPa). The SP-9(OP) Symposium on Creep of Concrete
modulus of elasticity for prestressing bars, strands, or wires SP-27(OP) Designing for Effects of Creep, Shrinkage, and
should be determined by tests if not supplied by the manu- Temperature in Concrete Structures
facturer. When that information is not available, the SP-29(OP) Lightweight Concrete
following values may be used: SP-76 Designing for Creep and Shrinkage in Concrete
Bars: 28,000,000 psi (193,000 MPa) Structures
Strands: 27,000,000 psi (186,000 MPa)
Wires: 29,000,000 psi (200,000 MPa) 3.4.2 AREA Manual for Railway Engineering
Chapter 8—Concrete Structures and Foundations, 1985.
3.4—Standard specifications and practices
The standard specifications for materials and practices 3.4.3 ASTM standards
referred to either directly or indirectly in this chapter are A 36 Specification for Structural Steel
listed here. These specifications are constantly reviewed and A 48 Specification for Gray Iron Castings
revised by members of the respective technical committees. A 53 Specification for Pipe, Steel, Black and Hot-
It is recommended that documents with the most recent dates dipped, Zinc-Coated Welded and Seamless
of issue be reviewed in conjunction with previous standard A 82 Specification for Cold-Drawn Steel Wire for
specifications; the latest revisions are not always in conform- Concrete Reinforcement
ance with the requirements of the various agencies and A 123 Specification for Zinc (Hot-Galvanized) Coat-
owners. A list of ACI guidelines and standard practices is ings on Products Fabricated from Rolled,
given for reference. An ASTM-AASHTO specification Pressed, and Forged Steel Shapes, Plates, Bars
cross-reference is given at the end of this chapter for ease of and Strip
343R-34 MANUAL OF CONCRETE PRACTICE

A 153 Specification for Zinc Coating (Hot-Dip) on B 100 Specification for Rolled Copper-Alloy Bearing
Iron and Steel Hardware and Expansion Plates and Sheets for Bridge and
A 167 Specification for Stainless and Heat-Resisting Other Structural Uses
Chromium-Nickel Steel Plate, Sheet, and Strip B 152 Specification for Copper, Sheet, Strip, Plate,
A 184 Specification for Fabricated Deformed Steel and Rolled Bar
Bar Mats for Concrete Reinforcement B 633 Specification for Electrodeposited Coatings of
A 185 Specification for Welded Steel Wire Fabric for Zinc on Iron and Steel
Concrete Reinforcement C 33 Specification for Concrete Aggregates
A 242 Specification for High-Strength Low-Alloy C 109 Test Method for Compressive Strength of
Structural Steel Hydraulic Cement Mortars (Using 2-in. or 50-
A 276 Specification for Stainless and Heat-Resisting mm Cube Specimens)
Steel Bars and Shapes C 150 Specification for Portland Cement
A 416 Specification for Uncoated Seven-Wire Stress- C 171 Specification for Sheet Materials for Curing
Relieved Steel Strand for Prestressed Concrete Concrete
A 421 Specification for Uncoated Stress-Relieved C 191 Test Method for Time of Setting of Hydraulic
Wire for Prestressed Concrete Cement by Vicat Needle
A 441 Specification for High-Strength Low-Alloy C 260 Specification for Air-Entraining Admixtures
Structural Manganese Vanadium Steel for Concrete
A 446 Specification for Steel Sheet, Zinc-Coated C 309 Specification for Liquid Membrane-Forming
(Galvanized) by the Hot-Dip Process, Struc- Compounds for Curing Concrete
tural (Physical) Quality C 330 Specification for Lightweight Aggregates for
A 496 Specification for Steel Wire, Deformed, for Structural Concrete
Concrete Reinforcement C 403 Test Method for Time of Setting of Concrete
A 497 Specification for Welded Deformed Steel Wire Mixtures by Penetration Resistance
Fabric for Concrete Reinforcement C 494 Specification for Chemical Admixtures for
A 500 Specification for Cold-Formed Welded and Concrete
Seamless Carbon Steel Structural Tubing in
C 595 Specification for Blended Hydraulic Cements
Rounds and Shapes
C 618 Specification for Fly Ash and Raw or Calcined
A 501 Specification for Hot-Formed Welded and
Natural Pozzolan for Use as a Mineral Admix-
Seamless Carbon Steel Structural Tubing
ture in Portland Cement Concrete
A 570 Specification for Hot-Rolled Carbon Steel
C 845 Specification for Expansive Hydraulic Cement
Sheet and Strip, Structural Quality
D 98 Specification for Calcium Chloride
A 572 Specification for High-Strength Low-Alloy
Columbium-Vanadium Steels of Structural D 395 Test Methods for Rubber Property—Compres-
Quality sion Set
A 588 Specification for High-Strength Low-Alloy D 412 Test Methods for Rubber Properties in Tension
Structural Steel with 50 ksi (345 MPa) D 413 Test Methods for Rubber Property-Adhesion to
Minimum Yield Point to 4 in. Thick Flexible Substrate
A 615 Specification for Deformed and Plain Billet- D 429 Test Methods for Rubber Property—Adhesion
Steel Bars for Concrete Reinforcement to Rigid Substrates
A 615M Specification for Deformed and Plain Billet- D 448 Specification for Standard Sizes of Coarse
Steel Bars for Concrete Reinforcement Aggregate for Highway Construction
(Metric) D 496 Specification for Chip Soap
A 616 Specification for Rail-Steel Deformed and D 572 Test Method for Rubber Deterioration by Heat
Plain Bars for Concrete Reinforcement and Oxygen
A 617 Specification for Axle-Steel Deformed and D 573 Test Method for Rubber Deterioration in an Air
Plain Bars for Concrete Reinforcement Oven
A 706 Specification for Low-Alloy Deformed Bars D 746 Test Method for Brittleness Temperature of
for Concrete Reinforcement Plastics and Elastomers by Impact
A 709 Specification for Structural Steel for Bridges D 747 Test Method for Stiffness of Plastics by Means
A 722 Specification for Uncoated High-Strength of a Cantilever Beam
Steel Bar for Prestressing Concrete D 792 Test Methods for Specific Gravity and Density
A 767 Specification for Zinc-Coated (Galvanized) of Plastics by Displacement
Bars for Concrete Reinforcement D 994 Specification for Preformed Expansion Joint
A 775 Specification for Epoxy-Coated Reinforcing Filler for Concrete (Bituminous Type)
Steel Bars D 1149 Test Method for Rubber Deterioration—
B 22 Specification for Bronze Castings for Bridges Surface Ozone Cracking in a Chamber (Flat
and Turntables Specimens)
BRIDGE ANALYSIS AND DESIGN 343R-35

D 1190 Specification for Concrete Joint Sealer, Hot- M 171 Sheet Materials for Curing Concrete
Poured Elastic Type M 173 Concrete Joint Sealer, Hot-Poured Elastic
D 1457 Specification for PTFE Molding and Extrusion Type
Materials M 182 Burlap Cloth Made from Jute or Kenaf
D 1751 Specification for Preformed Expansion Joint M 183 Structural Steel
Fillers for Concrete Paving and Structural M 194 Chemical Admixtures for Concrete
Construction (Nonextruding and Resilient M 195 Lightweight Aggregates for Structural
Bituminous Types) Concrete
D 1752 Specification for Preformed Sponge Rubber M 203 Uncoated Seven-Wire Stress-Relieved Strand
and Cork Expansion Joint Fillers for Concrete for Prestressed Concrete
Paving and Structural Construction M 204 Uncoated Stress-Relieved Wire for Prestressed
D 1850 Specification for Concrete Joint Sealer, Cold- Concrete
Application Type M 213 Preformed Expansion Joint Fillers for Concrete
D 2240 Test Method for Rubber Property—Durometer Paving and Structural Construction
Hardness M 220 Preformed Elastomeric Compression Joint
D 2628 Specification for Preformed Polychloroprene Seals for Concrete
Elastomeric Joint Seals for Concrete Pave- M 221 Welded Deformed Steel Wire Fabric for
ments Concrete Reinforcement
E 328 Recommended Practice for Stress-Relaxation M 222 High-Strength Low-Alloy Structural Steel with
Tests for Materials and Structures 50,000 psi Minimum-Yield Point to 4-in.
Thick
3.4.4 AASHTO materials specifications M 223 High-Strength Low-Alloy Columbium-Vana-
M6 Fine Aggregate for Portland Cement Concrete dium Steels of Structural Quality
M 31 Deformed and Plain Billet-Steel Bars for M 225 Deformed Steel Wire for Concrete Reinforce-
Concrete Reinforcement ment
M 32 Cold-Drawn Steel Wire for Concrete M 230 Extruded Insulation Board (Polystyrene)
M 33 Preformed Expansion Joint Filler for Concrete M 232 Zinc Coating (Hot-Dip) on Iron and Steel
(Bituminous Type) Hardware
M 42 Rail-Steel Deformed and Plain Bars for M 240 Blended Hydraulic Cements
Concrete Reinforcement M 251 Laminated Elastomeric Bridge Bearings
M 43 Standard Sizes of Coarse Aggregate for M 275 Uncoated High-Strength Steel Bar for
Highway Construction Prestressing Concrete
M 45 Aggregate for Masonry Mortar T 26 Quality of Water to be Used in Concrete
M 53 Axle-Steel Deformed and Plain Bars for
Concrete Reinforcement 3.4.5 ASTM-AASHTO specification cross-reference
M 54 Fabricated Steel Bar or Rod Mats for Concrete ASTM specification AASHTO specification
Reinforcement A 36 M 183
M 55 Welded Steel Wire Fabric for Concrete Rein- A 48 M 105
forcement A 82 M 32
M 80 Coarse Aggregate for Portland Cement A 123 M 111
Concrete A 153 M 232
M 85 Portland Cement A 184 M 54
M 105 Gray Iron Castings A 185 M 55
M 107 Bronze Castings for Bridges and Turntables A 416 M 203
M 108 Rolled Copper-Alloy Bearing and Expansion A 421 M 204
Plates and Sheets for Bridge and Other Indus- A 496 M 225
trial Uses A 497 M 221
M 111 Zinc (Hot-Galvanized) Coatings on Products A 572 M 223
Fabricated from Rolled, Pressed, and Forged A 588 M 222
Steel Shapes, Plates, Bars, and Strip A 615 M 31
M 138 Copper Sheet, Strip, Plate, and Rolled Bar A 615M M 31M
M 144 Calcium Chloride A 616 M 42
M 148 Liquid Membrane-Forming Compounds for A 617 M 53
Curing Concrete A 709 M 270
M 153 Preformed Sponge Rubber and Cork Expan- A 722 M 275
sion Joint Fillers for Concrete Paving and B 22 M 107
Structural Construction B 100 M 108
M 154 Air-Entraining Admixtures for Concrete B 15 M 138
343R-36 MANUAL OF CONCRETE PRACTICE

C 150 M 85 RECOMMENDED REFERENCES


C 171 M 171 The documents of the various standards-producing organi-
C 260 M 154 zations referred to in this report are listed below with their
serial designation, including year of adoption or revision.
C 309 M 148
The documents listed were the latest effort at the time this
C 33 M 194
report was written. Since some of these documents are
C 494 M 195 revised frequently, generally in minor detail only, the user of
C 595 M 240 this report should check directly with the sponsoring group
C 618 M 295 if it is desired to refer to the latest revision.
D 98 M 144
D 448 M 43 American Association of State Highway and Transportation
D 994 M 33 Officials
Standard Specifications for Highway Bridges, Thirteenth
D 1190 M 173
Edition, 1983.
D 1751 M 213
D 1752 M 153 American Welding Society
D 2628 M 220 D1.4-79 Structural Welding Code Reinforcing Steel
BRIDGE ANALYSIS AND DESIGN 343R-37

Complex construction site (photo courtesy of Ministry of Transportation and


Communications, Ontario)

CHAPTER 4—CONSTRUCTION CONSIDERATIONS

4.1—Introduction section. The section should be large enough not only to carry
Every project progresses through various stages of devel- the imposed loads, but to physically accommodate the
opment, starting with the recognition of the need and ending required number of reinforcing bars or prestressing tendons,
with a completed structure. The major steps in the evolution while providing proper clearances and concrete cover. Thus,
of a structure are: the designer should consider the maximum size of aggregate
a. Preliminary engineering and the adequate size of a vibrator to be used by the contractor
b. Design for proper placement and consolidation of concrete.
c. Construction If a poor choice of section size is made, a more exacting
It is obvious that each phase of development affects the concrete placement, a revision of maximum aggregate size,
activities within the other phases. This chapter explores the or a design of the section may become necessary. A change
influence of construction methods and procedures upon the order may be required with consequent delay of the project
design process. and probable cost increase.
4.1.1 Definition—Construction considerations may be
4.1.2.2 Camber—More complex construction consider-
defined as those details, procedures, and construction
ations are involved in the determination of camber in struc-
sequences that should be incorporated into design to cope with
tures constructed in stages (Fig. 4.1.2.2). Several factors
construction restrictions and limitations while insuring the
have to be assessed quantitatively:
constructibility of a structure. For quality assurance systems
a. Variation of modulus of elasticity of concrete with time
ACI 121R provides guidelines in establishing a project
program for describing an organization’s policies, practices, b. Variation in creep rates depending on age of concrete at
and procedures to comply with the contract documents. the time of loading
4.1.2 Examples4-1—Failure to consider construction c. Variation in creep rates for downward and upward
restrictions during design generally results in additional deflections.
expense and loss of time in rectifying the situation during d. Changing loading conditions
construction, or unexpected maintenance expenses after the e. Effects of temperature variations
bridge is in service. If improper camber calculations are made, the appearance
4.1.2.1 Section size—Some obvious construction and riding quality of the deck will be affected. The omission
considerations are involved in the design of a concrete will become obvious some time after the completion of the
343R-38 ACI COMMITTEE REPORT

a. Construction tolerances
b. Stresses and deflections induced by construction sequences
c. Effects of construction joint locations
d. Measures to insure economy of construction
The construction considerations, having their source in
restrictions imposed on the project, are numerous and may
deal with any facet of the structure. The following tabulation
gives examples of typical construction restrictions and their
sources:
Owner—Project schedule (accelerated schedule will influ-
ence selection of the type of structure and construction
sequence).
Approving agencies—Construction clearances (these are
sometimes more restrictive than clearances for the
completed structure, thus influencing layout and type of
structure selection).
Timing of specific construction activities—Encroach-
ments on the flood plain, construction in forests during fire
season, pile driving or other noisy activities next to hospitals
and schools.
Access restrictions—Parks, city streets.
Maintenance of traffic—More and more structures are
Fig. 4.1.2.2—Example of staged construction. being built as replacements or widenings.
Site characteristics—Accessibility (narrow, twisting roads
preclude use of long, prefabricated girders).
structure. The defect, although annoying, will seldom be
Adjacent structures—There may be weight and size limi-
serious. Since corrective measures are expensive, they will
tation.
rarely be taken.
Climate—Short construction season will influence type of
4.1.2.3 Construction sequence—The construction
structure selection.
sequence is a very important consideration for large, contin-
uous, multispan structures. A typical example is a composite Materials—Quality of local aggregates may determine
precast, prestressed I-girder bridge with cast-in-place maximum strength of concrete that can be readily produced
concrete deck. If the dimensions of the structure make it (lightweight aggregates, freeze-and-thaw-resistant aggre-
impossible to place the whole deck in one working day, it gates are not available at many locations).
becomes necessary to provide a concrete placement diagram, Project needs—Traffic requirements may require staged
specifying sequence and size of individual deck placement construction (traffic detours).
sections. The factors to consider are: Avoidance of possible claims—Blasting, dewatering, pile
a. Maximum size of a reasonable deck placement section driving (in many cases proper design can minimize or even
b. Stresses at critical points during all stages eliminate these problems).
c. Time interval between various sections
d. Strength of concrete to be attained in one section before 4.3—Goals
another one is allowed The designer should strive to achieve four primary goals in
e. Effect of staged construction on deflections the completed structure: sufficient capacity, dependable
If construction sequencing is neglected, the results can be durability, economy of construction, and pleasing appear-
serious. During placement of some of the deck sections, the ance. In general, sufficient capacity in structures is achieved
stresses at critical points in the partially completed girder by adhering to appropriate codes, although it should be kept
may exceed the design stresses, which are based on the in mind that most codes are based on an acceptable minimum
assumption of continuity and composite action of the girder capacity while quite often a greater capacity may be
and the slab. warranted or desirable. The achievement of any of the goals
requires engineering judgment.
4.2—Restrictions The goals are interrelated; effort expended to better one
The construction phase must be considered during design goal invariably changes the others, but not necessarily for the
to insure that the construction can be economically done in worse. The goals are also influenced by availability of mate-
accordance with the design assumptions and to comply with rials and by construction methods.
construction restrictions imposed on the project by existing The ideal of constructing a bridge with an excess of capacity
conditions or approving agencies. that is maintenance free and has a very pleasing appearance, at
Construction considerations originating in design assump- much less than the budget figure, is seldom attainable. Various
tions usually deal with: factors have to be considered to determine the effect of each
BRIDGE ANALYSIS AND DESIGN 343R-39

construction consideration on each goal. Trade-offs can then be Any construction requirement or restriction overlooked, during
weighed to achieve the optimum result. this period, may be a costly item to consider at a later stage.
The importance of each of the goals varies with the polit- Costs of revisions escalate, particularly after various binding
ical and social environment, as well as the geographical loca- decisions on layout or type of structure have been made.
tion of the project. Adequate capacity must always be Thus, it is essential to deal with all construction consider-
insured. The appearance of a bridge is usually a more sensi- ations affected by external constraints at the earliest stages of
tive issue in an urban area location than in an industrial or a project activities. On the other hand, construction consider-
rural area (although obviously each case has to be considered ations originating in design assumptions may be handled
and decided on its own merits). when the affected detail is being designed.
When cost of construction is of prime importance, construc-
tion methods tend to control design. The designer should 4.5—Site characteristics
consider several methods to select the most economical way to In the past “forced solutions,” using standard right angle
build a particular project, recognizing in each method the structures requiring the realignment of streams or secondary
applicable restrictions mentioned in the previous section. roads, were often adopted under the guise of economy.
Once the most economical method and material has been Today it is axiomatic that the structure should fit the site.
determined, the designer decides how to use them to achieve Some of the elements dictating the choice of structure
acceptable appearance and adequate capacity and durability. include alignment, length, spans, depth, and foundations.
New construction methods and material strengths often Lately, with greater emphasis on esthetics, the requirement
create situations in which construction loads may govern the of visual harmony with the site in terms of shape, color, and
required strength of part or all of a structure. The designer texture has been added to this list. In addition, some site
should always keep construction loadings in mind. A close characteristics affect the design indirectly by placing various
working relationship with qualified contractors should be restrictions on construction.
developed to insure that allowable stresses are not exceeded 4.5.1 Site accessibility—Many bridge construction sites
during construction. Contractors are becoming increasingly are remote, and accessible only by narrow, winding roads.
involved with engineering requirements. The most efficient Such conditions generally favor structures that require
use of labor and materials leads to more engineering-inten- minimum amounts of materials and field labor. When poor
sive designs that require closer tolerances and higher roads preclude transportation of long prefabricated girders,
stresses. The level of sophistication in design should take girders may be shipped in segments and assembled at the site.
into account a reasonable level of the quality of construction 4.5.2 Climate—The various ways climate influences
that can be achieved. construction should be considered in design.
In summary, the design engineer should recognize the 4.5.2.1 General—In areas of severe climate, the construc-
applicable construction considerations during the design tion season may be short, favoring structures that allow a great
phase; the construction engineer should recognize the impli- deal of shop fabrication. In areas subject to periodic floods or
cations of the design criteria and be able to construct the storms, even the substructure should be designed to permit
project within these limitations. The result will be an some shop precasting and quick field assembly.
economical product that is adequate in capacity, pleasing in Because heating and cooling increase the cost of concrete,
appearance, and durable in service. designs with precast in lieu of cast-in-situ elements may be
preferred.
4.4—Planning In very cold climates, a warm working area is necessary to
A conventionally scheduled design project, as opposed to allow the work to proceed. Low productivity and poor
fast-track projects, is characterized by a sequential progres- quality of workmanship generally result from work done in
sion in which each activity depends on work performed in a unfavorable conditions.
previous one. Because of this dependence, each phase should 4.5.2.2 Air-entrained concrete—Air entrainment is used
be completed before the next is begun. The design process to develop freeze-thaw durability in concrete. The require-
should include the following activities: ments for entrained air and compressive strength should be
a. Data collection specified separately. Mixes with entrained air having
1. Traffic during construction strengths up to 6000 psi (47.5 MPa) can be produced in most
2. Falsework areas. However, the designer should verify the capability of
3. Stage construction requirements the local producers.
4. Construction restrictions 4.5.3 Materials availability—Materials of adequate
5. Construction loads strength and quality may not be available locally.
6. Allowable construction stresses Concrete strengths of 4000 to 5000 psi (27 to 34 MPa)
b. Layout using commonly available local aggregates are generally
c. Foundations possible. With superplasticizers and pozzolans, 8000 to
d. Structure type selection 9000 psi (55 to 62 MPa) can be produced with local mate-
e. Details rials in most areas. If it is necessary to bring in aggregates
As this list demonstrates, most construction considerations from other sources, the designer should evaluate the benefits
are based on data collected during the initial phase of design. gained by the additional cost.
343R-40 MANUAL OF CONCRETE PRACTICE

High-quality, lightweight concrete aggregates, producing For construction within areas such as recreational parks,
concrete weighing under 110 lb/ft3 (1760 kg/m3) and having some agencies require immediate removal and disposal of
fc′ = 3500 psi (24.1 MPa), are not readily available at all loca- excavated material. Such a requirement obviously favors
tions. The designer should evaluate whether the benefits of designs that minimize the foundation and earthwork needed
this more expensive, specialized concrete outweighs its in construction.
disadvantages. 4.6.3 Construction—In many western states, fires during
4.5.4 Temporary foundations—The load-carrying capacity dry summer months are greatly restricted. On-site field
of the surface soils at the construction site should be consid- welding is also prohibited during particularly dangerous forest
ered. If the falsework has to be supported by driven piles, the fire periods. Such restrictions should be considered during the
cost of structures constructed on ground-supported falsework design phase when the structure type is selected, particularly
increases and precast options may be more economical. if a steel structure seems to be an attractive alternative.
Another consideration is the ability of the soils to support On construction projects close to sensitive areas, such as
construction equipment needed in common construction schools and hospitals, there are strict limitations as to the
operations: pile drivers, cranes, trucks, etc. In swampy or time of construction activity and amount of noise. The
steep, rocky areas, expensive construction roads may have to activity usually involved in such situations is pile driving.
be built. In this case an evaluation should be made of The remedy may be to use auger-cast piles or spread foot-
measures which could reduce pile-driving activities, crane ings. The former may be very expensive, and the latter may
use, and similar operations. lead to future problems of support settlements. On the other
hand, a careful selection of working hours may alleviate the
4.6—Environmental restrictions problem. Obviously, the problem is much more easily dealt
Obtaining environmental clearance for a bridge project can with if it is considered during the design phase.
be a complicated process affecting many facets of design and
construction. This section deals only with those construction 4.7—Maintenance of traffic
restrictions which might affect the design of a bridge. Traffic considerations are involved in construction of most
bridges, though there are cases where traffic is entirely
4.6.1 Falsework—When the use of ground-supported
diverted from the construction site. The effects of traffic on
falsework is prohibited, the restriction should be known
construction will be particularly felt in construction clear-
early in the design process. It can then be handled routinely
ances at the crossing. Traffic clearances for construction are
by selecting an appropriate type of structure. Troublesome
generally smaller than those for permanent structures
cases arise when the restriction on use of falsework is not
because of lower speed limits and the temporary nature of
readily apparent in the design plans and is only discovered
the clearances. In many instances, however, additional
during the construction stage.
requirements imposed by the permitting agency may make
Use of falsework within a flood plain may be permitted only
the lesser construction clearances unattainable, thus
between specific dates, resulting in an artificially short affecting the layout and span lengths.
construction season. For all practical purposes this may require
4.7.1 Railroad clearances—As an example of the process
a structure that does not need ground-supported falsework.
involved in determining the governing clearances, consider
The requirements for falsework located next to railway the clearance diagram shown in Fig. 4.7.1. The required final
tracks may be so restrictive as to make the use of such false- clearance from the center line of track to the face of a pier
work very expensive and perhaps impractical. For may be as small as 10 ft (3 m) for tangent tracks, but the
example, steel posts set in holes filled with concrete and closest the excavation for the foundation of the pier can be is
concrete crash walls may be required. As a result, a struc- 8 ft-6 in. (2.6 m), excluding the shoring and bracing. Thus
ture not requiring ground-supported falsework may be the final clearance does not control the location of the pier
preferred for such locations. and the designer should consider the size of footing, the
4.6.2 Earthwork—Excavation, pile driving, and similar depth of its location, the likely method of its construction,
activities are usually prohibited during the spawning season, and the possibility of obtaining approval for a discretionary
within streams and lakes used by game fish. The restriction minimum clearance requirement.
generally lasts only a few months each year and is not a 4.7.2 Highway clearances—Prescribed temporary
serious handicap for an average project. However, it should construction clearances often govern layout of spans. A
be considered in the context of the other constraints, so that typical example is the required vertical clearance over free-
the combined restrictions do not make the completion of the ways in California, as shown in Table 4.7.2. The usual
project impossible. requirement is a clearance of 16 ft-6 in. (5 m) over the trav-
With current emphasis on preservation of environment and eled way, but the temporary construction clearance may be
historical heritage, a restriction on construction of access as low as 14 ft-6 in. (4.4 m). However, for a structure
roads is included in many contracts. In some cases, the restric- constructed on ground-supported falsework, where a 40-ft
tions are absolute, requiring the use of a cableway or a heli- (12.2-m) wide opening for traffic is needed, an adequate
copter for construction of the intermediate supports and parts depth of falsework may be 2 ft-6 in. (0.75 m) to 3 ft-0 in. (1.0
of the superstructure. Use of precast segments for both the m). This results in a final clearance of 17 ft-0 in. (5.2 m) to
superstructure and the piers is almost mandatory in such cases. 17 ft-6 in. (5.3 m).
BRIDGE ANALYSIS AND DESIGN 343R-41

Fig. 4.7.1—Example of typical railroad clearance.4-2

Table 4.7.2—Example of falsework depth and span relationship4-2


Minimum width of traffic Required falsework span Minimum depth required
Facility to be spanned opening, ft (m) Opening width provides for (b), ft (m) for falsework, ft (m)
25 (7.6) 1 lane + (d) 32 (9.8) 1 ft 9 in. (0.53)
37 (11.3) 2 lanes + (d) 44 (13.4) 2 ft 2 in. (0.66)
Freeway
49 (14.9) 3 lanes + (d) 56 (17.1) 2 ft 8 in. (0.81)
61 (18.6) 4 lanes + (d) 68 (20.7) 3 ft 3 in. (1.0)
20 (6.1) 1 lane + (e) 27 (8.2) 1 ft 9 in. (0.53)
32 (9.8) 2 lanes + (e) 39 (11.9) 1 ft 11 in. (0.58)
Nonfreeway 40 (12.2) 2 lanes + (f) 47 (14.3) 2 ft 4 in. (0.71)
53 (15.8) 3 lanes + (f) 59 (17.9) 2 ft 9 in. (0.84)
64 (19.5) 4 lanes + (f) 71 (21.6) 3 ft 5 in. (1.04)
Special (a) 20 (6.1) 1 lane + (e) 20 (6.1) (c) 1 ft 7 in. (0.48)
roadways 32 (9.8) 2 lanes + (e) 32 (9.8) (c) 1 ft 9 in. (0.53)
(a) Uses such as fire or utility access or quasi-public road with very light traffic.
(b) Includes 7 ft (2.1 m) for two temporary guardrails.
(c) No temporary guard railing provided.
(d) 8 ft (2.4 m) and 5 ft (1.5 m) shoulders.
(e) 2 ft 4 in. (1.2 m) shoulders.
(f) 2 ft 8 in. (2.4 m) shoulders.

4.8—Project needs 4.8.1 Construction sequence—The requirement of


Criteria governing the completion of an entire project may allowing the passage of traffic through the construction site
impose restrictive construction considerations on the design generally leads to a stage-constructed structure.
of an individual structure within the project. These consider- 4.8.1.1 Partial-width construction—Bridge replacement
ations may involve a prescribed construction sequence projects usually require that the existing structure remain in
(perhaps even an accelerated schedule), special construction service until a new one is completed, or that the new structure
loads, or uniformity of details and appearance. be constructed in the approximate location of the old one.
343R-42 MANUAL OF CONCRETE PRACTICE

In such cases, about one-half of the new structure may be c. Use of prefabricated proprietary modular units should
constructed adjacent to the old structure. After traffic is be allowed
shifted to the completed half of the new structure, the old one 4.8.2 Construction loads—For most structures, construc-
is removed and the second half of the new structure is tion loads do not represent a major part of design loads. For
constructed. Typical construction considerations in such structures constructed on falsework, all loads applied during
cases are: construction are carried by the falsework. However, there are
a. The partial-width structure should be stable at all times, cases where construction loads represent major design loads
either of itself or through use of temporary bracing and thus should be fully considered in the design.
b. The substructure of the new bridge should be of such a 4.8.2.1 Composite and segmental structures—Portions
configuration as to permit half-width construction of these structures support all or part of their own formwork
c. The deformations and creep shrinkage strains of the and construction loads. Also included are structures using a
structure should be determined and provided for in the truss to construct some load-carrying elements that will later
design and construction support the formwork and construction loads. Common
d. The part of the structure constructed first should be wide construction considerations for these structures are the
enough to accommodate the expected traffic construction loads, their magnitude, and location. The struc-
e. If a portion of the existing structure is to be removed ture may be designed to carry all the construction loads, or
prior to the construction of the new structure, the the contractor may be required to modify the original design
amount of removal and staging of the removal should be for this purpose. Construction loads for structures using
determined by the design engineer to insure its stability precast girders are usually smaller than the live loads and do
f. The protection of the new structure during the removal not govern the design. Construction loads for segmental
of the old structure structures are quite large and generally control the design at
4.8.1.2 Partial-length construction—In cases of multi- various sections along the girder and at various times during
span bridges or multilevel interchanges, it may be necessary erection. Requiring the contractor to redesign the structure
to construct the structure in stages, using either intermediate for construction loads involves extensive engineering and
hinges or construction joints. A typical layout of a crossing expense. Furthermore, such contracts, being difficult to
over a highway, as shown in Fig. 4.1.2.2, may involve a span administer, can lead to disputes and litigation among the
and a cantilever extending to some point into the adjacent parties concerned, namely, the engineer, the owner, and the
span. These are constructed first, then the falsework is contractor. To avoid these possible difficulties, the designer
removed and the traffic shifted into the opening under the may elect to estimate and design for the most likely construc-
completed span. The remainder of the structure is then tion loads. A conservative assumption may lead to some
completed without interfering with rerouted traffic. overdesign, but can avoid problems in the long run.
Typical construction considerations for such cases are: 4.8.2.2 Earthmoving vehicles—On big freeway projects
a. The initially constructed span may have to be designed it may be necessary to move large quantities of embankment
as a simple span. It may be necessary to load the canti- material from one side of the freeway to the other. Conven-
lever with temporary loads until the full dead load reac- tionally, one of the many overcrossing structures within the
tion is applied project is constructed first and used for moving the earth
b. The camber for all affected spans should be calculated, material by standard capacity dump trucks. However, an
based on the assumption of a reasonable construction alternate approach used in some cases has proved to be fast
sequence, taking into account creep and deflections due and economical. One structure within the project may be
to all temporary loads. Improper camber may result in
designed for heavy earthmoving vehicles, with subsequent
rough riding decks, poor drainage, and possibly a traffic
saving in cost of material moving. Fig. 4.8.2.2 shows typical
hazard.
axle loads for such vehicles.
4.8.1.3 Detour bridges—In many cases, it may be
The construction considerations for such cases may be:
possible to divert the traffic around the construction site by
a. What is the size and weight of the heaviest construction
means of a detour. Sometimes an existing bridge at another
location can be used. At other times it is necessary to vehicle likely to be used by the contractor?
construct a temporary bridge. Most agencies will impose the b. Is the provision for two-way traffic economically justi-
same design standards for temporary bridges as for perma- fiable?
nent ones. However, the possibility should be thoroughly c. Will the savings on the placement of embankment material
investigated, as substantial savings might be achieved by outweigh the additional expense of the structure?
minor changes in the design requirements. Typically, the The answers to these questions should be evaluated by the
following construction considerations apply: design engineer working in cooperation with the owner.
a. Used materials may be permitted in the construction of A similar situation occurs when large amounts of earth
a temporary bridge should be moved from one side of a river crossing to the other.
b. The contractor should be given complete latitude in 4.8.3 Standardization—A uniform approach in the design
selecting the basic material for the bridge (timber, steel, of a number of structures within one larger project often
concrete) results in an economy of the total project.
BRIDGE ANALYSIS AND DESIGN 343R-43

Generally each structure should be designed to fit a partic-


ular location; however, some economies may be realized in
using the same type of structure for several locations.
Use of the same material in all the project structures is
preferable. When materials of various strengths are avail-
able, only one or as few as possible should be used. The
economics and the logic of specifying several strengths of
concrete for a given project should be investigated and the
decision made on merits of each individual case. To avoid
placing errors, it is also preferable to use only one grade of
reinforcing bars on a project.

4.9—Design of details
Generally, the economy of a structure is enhanced by
striving for simplicity and repetitiveness in details, making
each part of the structure easy to form, reinforce, fill with
concrete, and strip.
4.9.1 Dimensions—Dimensions of elements should be
large enough to accommodate reinforcement and permit
placement and consolidation of concrete at the most
congested point.
4.9.2 Repetitiveness—Forming of odd shapes is expen- Fig. 4.8.2.2—Axle loads of typical earthmoving vehicles.
sive. The multiple use of complicated formwork within a
large project will help to reduce cost. Where voids are indi-
cated, it is often advantageous to allow the contractor to their position. The cost of this auxiliary reinforcement is
substitute solid sections where structurally permissible. small compared to the cost of repair.
Giving the contractor a choice in the use of variations of 4.9.6 Placement of anchor bolts—In most instances where
details that do not materially affect the strength or the bolts are embedded in concrete, the placement demands a
appearance of the structure is an effective way to increase the fairly high degree of accuracy. The simplest method of
overall economy of a project. However, this permission insuring the required accuracy involves the use of a prefab-
should be given in the contract documents. ricated steel template/spacer to which the bolt heads are tack
4.9.3 Slipforming—The overall economy of a project welded (incidentally, care shall be exercised to avoid welding
depends to a great degree on allowing the contractor the on any other part of the bolt). The template is wired to adjacent
greatest possible freedom in selection of construction methods. reinforcement (if the reinforcing is too far away, additional
Tall piers often can be constructed most economically by slip- reinforcement should be called for) and can be positioned
forming. It is difficult and expensive to slipform piers of a vari- accurately and kept in place during placement of concrete.
able cross section. However, if the variability is restricted to Some agencies require that the anchor bolts be set in holes
one direction only, slipforming may become competitive. drilled after the concrete has hardened. In this case the
4.9.4 Soffit lines—The top slab of box girders with widely designer should space the reinforcement to provide ample
spaced stems is usually of variable thickness. For the soffit tolerance to clear the drilled hole.
line, a series of straight lines will function as well as a curve. 4.9.7 Hinges—The term “hinge” as used in the discussion
Some saving may be achieved by giving the contractor a that follows denotes a joint located within a structural
choice between using either a broken or a curved soffit line. member and constructed in such a way as to permit the
4.9.5 Placement of reinforcement—In cases where the assumption of no moment at the joint while allowing transfer
reinforcement can be positioned a certain distance from the of vertical and/or horizontal shear.
form face by the use of concrete or plastic blocks, there is In terms of maintenance problems, hinges have been
usually no problem in maintaining proper cover. However, found to be particularly troublesome. These problems are
in cases where the reinforcement is next to a finished face caused by a combination of factors, some originating in
(top reinforcement of slabs) or where the reinforcement is design and others in common construction practices. In the
located inside a deep member, consideration should be given past, there has been some difficulty in assessing all the forces
to some positive means of securing these bars in their proper acting upon various parts of a common hinge. Most hinges,
places. In concrete slabs where workmen commonly walk on even with the best expansion bearings, involve axial tension
the top mat, a sufficient number of reasonably rigid bar in the direction of the girders. ACI 318, Section 11.9, Special
chairs should be specified or detailed on the plans to insure Provisions for Brackets and Corbels, is quite helpful in clar-
that the constructed effective depth of the slab is as assumed ifying this point.
in design. For bars located within deep members (e.g., two- Another point to recognize is that the ever-present “bump”
layered arrangement of longitudinal reinforcement), addi- at the hinge location can become quite large due to settle-
tional supporting reinforcement should be detailed to fix ments, creep deformations, and deterioration. This can cause
343R-44 MANUAL OF CONCRETE PRACTICE

impact forces much greater than those used in design. For within one-half the pile diameter of the d/2 distance from the
conventionally reinforced structures, the combination of high column face should be used with judgment.
bending and shear stresses at most hinges requires placement 4.9.9.2 Precast elements—Precast segments have been
of large amounts of horizontal and vertical shear reinforce- used to assemble I-girders, box girders, slabs, whole super-
ment in addition to tensile reinforcement. This congestion of structures, piers, columns, abutments, and walls. With use of
reinforcement makes the placement and consolidation of match casting, there is a reasonable fit between the indi-
concrete difficult, and often results in rock pockets and honey- vidual segments. Problems usually occur with longer girders
combs. Adequate proportioning of sections and proper super- (or higher piers) where small inaccuracies may add up to a
vision of construction are necessary. In many cases it may be sizable deviation from anticipated alignment. For girders,
advantageous to replace some of the conventional mild steel this may produce unsightly vertical sag or lateral wobble;
reinforcement with short post-tensioning tendons. The post- piers and columns may have a bowed shape or be out of
tensioning systems used should be those that allow stressing plumb in any direction.
and anchorage of short tendons without seating loss. The task of the designer is to provide for this eventuality
A similar instance of theoretical hinges at bottoms (or by incorporating some method of correction into the
tops) of columns needs careful attention to detail. For design. For sagging girders it may be a provision for addi-
initially applied loads (dead loads) and depending on the tional ducts for corrective post-tensioning, as well as an
care used in construction, these hinges will have almost no occasional cast-in-place segment. Cast-in-place segments
moment. However, after the application of large axial loads, also may be used for correcting alignment of piers and
and after some deterioration of the hinge materials takes columns. Thin shims in conjunction with epoxy mortar also
place (e.g., expansion joint material compresses and have been used for this purpose.
becomes hard), the moments being transferred across such The design of segmental precast structures or parts of struc-
hinges can become quite large. Generally, the stresses tures should readily permit adjustments during construction.
induced at the hinge itself are rarely objectionable; however,
at other joints of the structure, the additional moments and 4.10—Selection of structure type
stresses caused by the partial fixity of the hinges may be When several types of structure seem to be equally
greater than anticipated in the design. economical and suitable for a particular location, the deci-
4.9.8 Fixed end supports—In its pure form, this type of sion may be deferred to the bidding process through prepa-
support is seldom used because full fixity cannot be ration of alternative designs. Obviously, the additional
achieved. The designer needs to review the design assump- expense of preparing two or more designs has to be justified
tions very carefully, particularly in view of likely location of by the possible savings. Such procedures are usually reserved
construction joints and number of reinforcement splices. A for major structures. The two main requirements for such
100 percent fixity is probably not a justifiable assumption, alternative designs—the equivalency of strength and appear-
and therefore some increase in adjacent positive moments in ance—are not easily met unless the intent is accurately
design should be provided. described or illustrated. The additional time needed for review
4.9.9 Accuracy of construction—The design assumptions of such alternative designs also complicates the process.
and design methods do provide some consideration of the The following sections outline some of the construction
inaccuracy of construction. The phi factor used in load factor considerations connected with various types of concrete
design does take into account some variability of quality of structures:
material, and the column design criteria assume a certain 4.10.1 Concrete slab bridges—A concrete slab bridge is
eccentricity of loads. the simplest and least expensive structure that can be built
The accuracy of construction to be considered here deals within the span limitations for this type of superstructure. It
with cases arising out of construction methods and proce- can be conventionally reinforced, pretensioned or post-
dures beyond these allowances that need to be considered by tensioned. It can be built on ground-supported falsework or
the designer. constructed of precast elements.
4.9.9.1 Pile location—All pile footings should be large 4.10.1.1 Cast-in-place bridges—The simplicity of the
enough to accommodate the piles that may be driven or concrete slab bridge may lead to overconfidence on the part
drilled out of exact location. The design should provide for a of the contractor, often resulting in poor workmanship.
tolerance of 3 in. (75 mm) out of location for the pile group. Falsework founded on soft or shifting soils has led to differ-
A 3-ft (1.0-m) c. to c. minimum pile spacing and a 1.5-ft ential settlements and bulges in the soffit line during
(0.5-m) minimum edge distance are considered normal for construction. The solution may be to specify allowable soil-
12-in. (300-mm) piles. Where a greater accuracy is needed bearing values for falsework design or to require use of pile-
(such as single-line pile bents consisting of driven or drilled supported falsework.
piles and pile extensions above original ground), a pile- Another problem often encountered during construction of
locating template should be used. slab bridges is the difficulty of keeping the top mat of rein-
The designer is cautioned that a pile group having less than forcing bars in its proper position. Since the workmen
a 3-in. (75-mm) eccentricity may have within it piles located usually walk on these bars, supports have to carry construc-
6 in. (150 mm) or more out of location. The ACI 318, Section tion loads, as well as the weight of the bars. If the size and
15.5 provision for reduction of shear if the pile center lies the spacing of the bar chairs are not shown on the plans, only
BRIDGE ANALYSIS AND DESIGN 343R-45

the minimal amount will be used during construction with


undesirable consequences.
The designer, therefore, should make sure that a sufficient
number of reasonably rigid bar chairs is called for on the
plans to keep the top mat of reinforcement in its place.
4.10.1.2 Precast slab bridges—Precast slab bridges
constructed as simple spans often exhibit poor riding quali-
ties due to the discrepancy between the camber and actual
deflections. Transverse joints at piers further impair the
riding quality of the deck and often present serious mainte-
nance problems. Providing reinforcement in the topping slab
to develop continuity can alleviate this problem.
Precast slab bridges constructed with unreinforced grout
keys in the longitudinal joints, between individual units, also
develop maintenance problems. The grout keys often fail,
allowing differential live load deflections between units. An
asphalt concrete overlay does not solve the problem, since the
cracks usually continue to show up through repeated overlays.
A reinforced concrete key or other positive connection
between individual precast units, such as transverse post-
tensioning, is helpful.
4.10.2 Reinforced concrete T-beams—This type of struc-
ture is usually constructed on ground-supported falsework. It
is most suitable for bridges of short span lengths of 30 to 80 ft
(9 to 24 m).
4.10.2.1 Reinforcement—Due to the narrow stem width,
a multilayer arrangement of reinforcement in the positive
moment region is required. This makes concrete placement Fig. 4.10.2.3—Examples of longitudinal expansion joints
difficult, often resulting in rock pockets. The selected width for wide structures.
should accommodate the reinforcement while allowing easy
placement and consolidation of the concrete. The decision as to which detail to use will depend on the
The problem of maintaining the top mat of reinforcement total width of structure; the magnitude of initial deflection
in its proper position, as discussed in Section 4.10.1.1, is and rotation to be accommodated by the joint; the amount of
even more serious for thin slabs where a shift of reinforce- creep deflection accumulated by the first half before the
ment by 1/2 in. (12 mm) in a 7-in. (178-mm) slab will mean second half is constructed; and finally by the need to provide
a change in effective depth of 10 percent. for maintenance of traffic.
Girder stirrups and bent-up slab reinforcement bars do To minimize confusion of the drivers, the joint should be
provide some support for the top mat; however, the designer located on a lane line or within a median.
needs to be sure that the supports provided will prevent a 4.10.3 Precast, prestressed girders—These are most suit-
downward displacement of the reinforcement under the able for locations where the use of falsework is either prohib-
probable construction loads. ited, impractical, or too expensive. The construction time is
4.10.2.2 Construction joints—Usually the T-beam usually shorter than that needed for cast-in-place girders.
superstructure is constructed in two separate stages: the The girders are designed to carry dead load and construction
stems and the slabs. To minimize cracks in the tops of stems loads as simple span units. Live load and superimposed dead
due to temperature and shrinkage stresses, as well as possible load design may or may not use continuity and composite
differential settlement of falsework, some longitudinal action with the cast-in-place slab.
reinforcement should be placed within the stems just below The considerations mentioned for T-beams also apply to
the construction joint. wide structures constructed with precast prestressed girders.
4.10.2.3 Longitudinal joints—For very wide structures The discussion of possible downward displacement of rein-
constructed full width, concrete placement and finishing forcement during concrete placement mentioned in Section
becomes difficult and expensive. Temperature stresses and 4.10. also applies.
movements imposed on the substructure become rather 4.10.3.1 Transportation and handling—Most state
large. For these reasons, a longitudinal joint within the struc- highway departments require a transportation permit for any
ture becomes almost a necessity for bridges wider than about load over 80 ft (24 m) long, and many will not issue permits
60 to 70 ft (18 to 21 m). for loads over 100 ft (30 m) in length. Thus, long girders may
A typical detail in such cases may involve: a construction have to be brought to the site in segments and assembled
joint, or an expansion joint, or a construction joint and an there, resulting in increased cost of field work. Poor access
expansion joint with a closure slab as shown in Fig. 4.10.2.3. roads can also require segmental construction.
343R-46 MANUAL OF CONCRETE PRACTICE

Long, precast, prestressed girders are heavy and may be Washington. The extreme ecological sensitivity of the area
laterally unstable (particularly if the compression flange is required an esthetically pleasing structure with minimal
narrow) until incorporated into the structure. Firm ground is damage to the environment. To satisfy the restrictions, the
needed to store the girders, as well as to support the required winning contractor chose to cast the box girder section in
lifting cranes. Pickup points should be determined before- forms, supported by a traveling truss. The truss, 330 ft (100 m)
hand and lifting hooks installed. Once erected, and until the long and weighing 540 tons (4800 KN), moved forward span
diaphragms are cast, the girders should be braced. by span as construction progressed. Denny Creek Bridge was
4.10.3.2 Camber—Multispan simple span bridges using the first instance of the use of this system in the United States.
precast, prestressed girders do not usually provide a comfort- Another modification of ground-supported falsework
able ride. Some of the steps that can be taken to minimize occurred on the Napa River Bridge4-4 in California. False-
this problem include: work towers at 70-ft (21-m) intervals with wide flange
a. Make girders continuous for live loading by casting girders were used to support cast-in-place box girder cantile-
concrete between ends of girders vers. The reuse of the towers and forms had an economic
b. Use a liberal depth for the girders advantage over conventional construction. In addition, a
c. Specify a maximum length of time that the girders may be required 70-ft (21-m) navigation channel was maintained
stored without being loaded with at least some dead load during construction.
4.10.4 Nonprestressed reinforced concrete box girders— These are only a few of the possible modifications of false-
This type of structure is adaptable for use in many locations. work construction; many others have been successfully
It has been used in both metropolitan and rural areas, for employed and new ones will be developed. Possible restric-
single structures, or for entire interchanges. The popularity tions on each project should be thoroughly investigated so
of this type of structure lies in its economy for a wide range the most economical method of construction can be used.
of spans and layouts and its reasonably good appearance. 4.10.5.2 Construction options—Post-tensioned box
4.10.4.1 Reinforcement—The stem thickness selected girder construction offers many options to both designers
should accommodate the reinforcement and allow proper
and builders for a successful project at minimum cost. The
placement and consolidation of concrete. Particularly in the
size of components cast at one time may be varied from
case of boxes over 7 ft (2.13 m) deep, a stem thickness larger
partial spans or partial cross sections to entire spans. The
than the frequently used minimum of 8 in. (200 mm) should
components may also be precast and assembled with the
be considered.
post-tensioning tendons. The prestressing tendons, whether
The discussion of possible downward displacement of
pretensioned or post-tensioned, can be located to place the
reinforcement during concrete placement mentioned in
required forces in the most efficient manner. The tendons
Section 4.10.2.1 is equally valid here.
may be straight, draped, continuous throughout the structure,
4.10.4.2 Construction joints—Temperature and
or of partial lengths. For instance, the contractor on the Napa
shrinkage stresses, as well as possible settlement of false-
River Bridge used a longitudinal loop tendon system. The
work after the initial placement of concrete, often result in
12-strand tendons extended from the end of one cantilever to
vertical cracks in the webs. Additional horizontal reinforce-
the other cantilever, where they looped around and returned.
ment in the webs near the construction joint has been found
helpful in restricting the size of these cracks. Partial stressing of post-tensioning tendons may control
4.10.5 Post-tensioned concrete box girders—Post- shrinkage and temperature cracks until the concrete gains
tensioned box girder construction affords many advantages sufficient strength to allow full prestress application. Proper
in terms of safety, appearance, maintenance, and economy. analysis of the structure and the use of some of these options,
Long spans may be constructed economically, thereby either alone or in combination, will result in cost savings
reducing the number of piers and eliminating shoulder obsta- while providing structural integrity.
cles at overpasses. Obstacle elimination greatly enhances the 4.10.6 Post-tensioned segmental construction4-5,4-6—
recovery area for out-of-control vehicles. Since about 1970, when this European technology was intro-
4.10.5.1 Falsework—Construction methods for building duced into the United States, segmental construction has
post-tensioned concrete box girder bridges are many and added a new dimension to the design and construction of
varied. Construction on ground-supported falsework is prev- post-tensioned concrete box girder bridges. The basic
alent in the western part of the United States. In recent years concept is to provide cost saving through standardization of
this method has gained acceptance in the eastern and details and multiple use of construction equipment.
midwestern states. The use of ground-supported falsework Segmental concrete bridges may be precast by either the
construction will increase as projects are evaluated to deter- long line or short line system. The segments may also be
mine the most economical construction method. cast-in-place. They may be erected by the method of
Falsework construction methods may be modified when balanced cantilevers, by progressive placement span by
site restrictions dictate the elimination of ground-supported span, or by launching the spans from one end. Almost any
falsework. The falsework may be supported by an auxiliary combination may be used to provide the most cost-efficient
truss spanning from pier to pier. An example of this method use of materials, labor, and equipment. Both the designer and
of construction is the Denny Creek Bridge (Reference 4-3) contractor should have the opportunity to evaluate and
located in the Snoqualmie National Forest east of Seattle, choose the proper combination.
BRIDGE ANALYSIS AND DESIGN 343R-47

4.10.6.1 Standardization—Standardization is accom- 4.10.6.3 Design procedure—The proper design proce-


plished by varying the details as little as possible. The webs dure is to investigate methods available to construct the
may be sloped or vertical, but preferably should remain a bridge and to base the design on the most probable and the
constant thickness for the entire length of the structure. most economical method, recognizing the pertinent restric-
Ideally the only variation would be the spacing of the shear tions. Not only the method of construction, but the time or
reinforcement. rate of construction, are important because of the many time-
Most existing projects have incorporated sloped webs. dependent factors (such as concrete creep and shrinkage)
Many believe sloped webs are esthetically pleasing; as a that can have significant effects on stresses and deforma-
practical matter they facilitate form stripping. However, tions. The designer should consider details of the assumed
engineers should consider the possible problems encoun- construction method, including locations and magnitudes of
tered by sloping the webs of variable depth box girders. A construction loads when preparing the plans and specifica-
constant web slope means the width of the bottom slab tions. The project may then be opened up to alternative
decreases as the depth of the section increases. The forms methods of construction consistent with the restrictions and
should be fabricated to accommodate the variable dimensions. with the stipulation that allowable stresses are not to be
Sometimes the saving in substructure quantities due to reduced exceeded, including secondary and time-dependent effects.
superstructure weight justifies the additional form cost. If construction loads are exceeded, or the timing is signifi-
The top slab should remain of constant cross section. An cantly different, it will be necessary for the contractor to
exception occurs when minor grade variations are accom- provide a redesign.
plished by increasing or decreasing the top slab thickness. In this way the contractor has the opportunity to develop
Any variations in the slab thickness should be confined to the the most economical method. Three situations can occur:
top of the slab to eliminate modification of the inside forms. a. The contractor can agree with the designer's assump-
The top slab may be of variable depth in the transverse tions and build the bridge according to the plans and
direction. The design of the box girder section in the trans- specifications.
verse direction is based on rigid frame analysis requiring a b. The contractor can develop an economical construction
moment-carrying capability at the joints. The thickening of scheme with smaller construction loads and redesign the
the joint area where the webs connect to the slab provides the bridge to save material and thereby produce some cost
moment capacity along with extra concrete to carry the shear saving.
stress occurring between the web and slab.4-7
c. The contractor can develop a more economical
Transverse prestressing of top slabs of 40 ft (12 m) or construction scheme with larger construction loads and
greater width, in conjunction with variable depth, proves
redesign the bridge to provide some cost saving.
especially advantageous from the viewpoint of economics
This system has some minor drawbacks. The projected
and durability. If the transverse tendons are located close to
cost savings should exceed the redesign costs by a signifi-
the centerline of the slab at the ends of the cantilevers and
cant amount to make the effort worthwhile. Included in the
extend in a straight line through the slab, the prestressing
redesign costs should be the engineering costs involved in
force will be in the correct position, relative to the neutral
reviewing and approving redesigns. However, engineering
axis, to carry both the negative and positive moments. This
costs are usually low when compared with construction costs
of course assumes a normal crown. The same will not be true
on a project. Contractors have to spend money in preliminary
for segments with constant superelevation or with superele-
designs to verify methods without any assurance of getting
vation transition.
the work. Unsuccessful bidders probably will pass this cost
The bottom slab should have a constant thickness in both
on to subsequent projects.
directions throughout, with two exceptions. The bottom slab
may have to be thickened in the transverse direction at the The real advantage of this system is that it provides the
web junctions for the previously mentioned reasons. Also, if contractor with an opportunity to bid the method most suit-
the segments are erected by balanced cantilevers, the bottom able to the contractor's expertise. Therefore, the cost saving
slab generally has to be thickened over the piers to carry the is obtained through closer competition.
compressive stresses. However, the slab should be back to
normal thickness within two or three segments away from 4.11—Construction problems4-8,4-9
the pier to return to normal casting procedures as quickly as Prevention of the following examples of construction
possible and to minimize dead load. problems that have been encountered on concrete bridge
4.10.6.2 Construction loads—The concept of construc- projects should be considered during design.
tion loads having an influence on design as discussed in 4.11.1 Cracking due to shrinkage and creep—The subject
Section 4.3 becomes very important in segmental concrete of shrinkage and creep is quite complicated and involves a
design and construction. The amount of prestressing large number of factors, some easy to calculate and others
required in some areas may well be governed by construc- difficult to predict. These factors include: strength of
tion loads. In other areas, service loads may govern. For the concrete, age at which the concrete will be subjected to
design to be complete, all loads should be considered even stress, magnitude of maximum stresses, temperature varia-
though the exact location and magnitude of the construction tions, quality of concrete, quality of curing, and general
loads may not be known. quality of construction.
343R-48 MANUAL OF CONCRETE PRACTICE

The designer works with a set of well defined design spec- and estimate not only in which direction the cracking may
ifications and design procedures. The product is expected to occur, but should also evaluate the cost of additional rein-
be a properly designed structure that can be constructed and forcement versus the cost of better inspection. The use of rigid
put into service on time, within budget, and without any ducts and close spacing of duct supports is quite helpful.
major problems. The problems that develop usually come 4.11.4 Crushing of ducts—This problem occurs on post-
from factors that are at variance with the assumptions used tensioned structures in areas of duct curvature where ducts
in design. These variations can arise from changes in are closely placed or actually bundled. As a result, there is
weather, variability of construction materials, and nonuni- only a thin layer of concrete (sometimes none) to resist the
formity of workmanship. There are cases where rates of radial tendon forces. This problem has surfaced on curved
shrinkage have varied by as much as 100 percent from one girders, as well as on girders with tendons draped in the
batch of concrete to another on the same project. Similarly, vertical plane. The following remedies are available to the
variations of 50 percent in creep rates are not uncommon. designer for consideration in these situations:
Therefore, it is prudent and cost-effective for the designer to a. The designer should be satisfied that the concrete
consider several rates of creep and shrinkage and to assess section is large enough to accommodate the required
the probability of their occurrence and their effects on the reinforcement and ducts. “Large enough” is intended to
structure, versus the cost of mitigating measures. mean that there is enough concrete around each duct to
Some measures that have been used to reduce the undesir- resist and distribute, without distress, the horizontal
able effects of excessive shrinkage rates are: stage construc- and/or vertical shears imposed by the tendons on the
tion of long structures, selective use of high cement content, concrete. In practical terms, it means that the designer
concrete additives, and liberal use of continuous nonpre- should select a comfortable depth for the structure,
stressed reinforcement. sufficient width for the girders, and reasonable spacing
Another common reason for variations in creep rates is the for the diaphragms.
discrepancy between assumed and actual concrete strength b. In cases of unavoidably tight tendon spacing, the
at the time of load application. This is particularly true in designer should consider specifying metal saddles or
case of loads applied at a later time in the age of concrete; spacers between the ducts. Metal duct saddles have been
e.g., railings, curbs, overlays. used on some projects and are available commercially.
4.11.2 Temperature cracking—This problem often mani- c. In some cases where it is too late for the other remedies,
fests itself on box girders where a very thick bottom slab is a carefully thought out post-tensioning sequence will
used to provide the necessary compressive area at the help, although duct crushing may still occur. Grouting
supports. Heat is generated by the hydration of the cement, of such ducts will be difficult and may result in incom-
with additional input from hot weather in some instances. The pletely grouted ducts.
remedies to be considered during the design stage might be: 4.11.5 Construction joints—Almost all structures are
a. Reduction of slab thickness (increased depth of struc- designed on the assumption of a monolithic construction.
ture) However, it is very seldom that a structure can be
b. More longitudinal reinforcement within the section constructed in such a manner; most structures have a number
c. Reduction of applied moments by use of temporary of construction joints and some (such as segmental bridges)
supports, stays and tendons have many of them. In situations where there will be a large
The designer might also specify: number of construction joints within a structural member,
d. A reduction in rate of concrete placement there is normally no need to specify their location; however,
e. A reduction in cement content in cases of only a few construction joints in a span or a pier,
f. The use of retarders and/or pozzolans in the mix it is best to limit their location. Construction considerations
g. Cooling of mixing water and aggregates in connection with construction joints are basically the need
In cases where the outdoor temperature represents a large to assure a monolithic behavior of the structure, despite the
part of the heat input, use of insulated forms should be consid- presence of some degree of discontinuity represented by the
ered. As always, the provision of required minimum ratios for construction joint. Continuity is achieved by insuring the
temperature reinforcement should not be neglected. transfer of joint forces (axial forces, moments, and shears)
4.11.3 Cracking due to tendons—Cracking of concrete across the joint without distress.
along planes tangential to tendons has been observed on 4.11.5.1 Joint location—In cases where only a few joints
several structures. This cracking is the result of stresses are used, the preferred location in the span is at or near an
exerted by the tendons on the concrete at locations where inflection point. Here the moment is near zero, the shears are
there is change in tendon alignment, whether intentional (as lower, and deflection is minimal—conditions favorable for a
in curved girders, or in girders with draped tendons, etc.) or distress-free construction joint.
accidental (insufficient supports for tendons or workers step- In cases where many construction joints are used in a span
ping on them). (segmental construction), the location of the joints depends
In cases of intentional curvature, the forces can be calcu- on the construction method and available equipment and is
lated and reinforcing provided as needed for tension in the usually not specified. Where joints are exposed, regularity of
plane normal to the tendons. In cases of unintentional curvature spacing and uniformity of appearance make the best impres-
or kinks in the tendon path, the designer should anticipate sion and thus should be specified.
BRIDGE ANALYSIS AND DESIGN 343R-49

4.11.5.2 Joint configuration—Transfer of axial forces enced and knowledgeable engineers in charge of construc-
across the construction joint usually presents no problem as tion, with authority to correct poor construction practices
long as the joint surface is normal to direction of forces and the long before they become “cast in concrete,” difficult and
joint is always in compression, or there is sufficient reinforce- expensive to repair.
ment across the joint to properly carry the tensile forces. 4.11.8 Miscellaneous—Over the years, various problems
Obviously the size of compressive or tensile forces to be with post-tensioned concrete have surfaced, been solved and
transferred across a construction joint will depend to a great forgotten, to reappear elsewhere, and to demand new solu-
degree upon the rates of creep and shrinkage. In many struc- tions. Some of these are as follows:
tures, due to an unexpectedly large shrinkage rate, the a. Drainage pipes installed at low points on all ducts would
prediction of compression on a given joint has been in error. correct this problem.
Tensile stresses acting on the unreinforced plane have b. Use of watertight tape and care in making duct splices
caused unsightly cracking and distress. Thus, the designer should be helpful in this respect.
should check the axial forces on all construction joints, c. In most cases, this problem has been found to result
assuming varying rates of shrinkage and creep, and provide from improper alignment between the tendon and the
reinforcement across the joint for all doubtful cases. An anchorage. Any deviation from a 90-deg (1.57-rad.)
alternate approach (although more conservative and expen- angle between tendon and anchorage will result in large
sive) is to provide continuous reinforcement across all bending moments on the anchorage plates and on the
construction joints as a policy requirement. tendons, leading to overstress and cracking. In some
Transfer of shear forces across a construction joint cases, the misalignment occurred after stressing because
presents a greater challenge and needs careful consideration. of rock pockets behind the anchorages. In all cases, the
In slabs carrying direct traffic loads, a continuous shear key quality of construction was at fault, which is something
consisting of a ledge and cantilever has been used for many that the designer cannot control with a great degree of
years without major problems, and thus may be considered a certainty.
preferred solution for vertical shear transfer.
Vertical shear transfer across a construction joint within a 4.12—Alternate designs
girder web is a problem for segmental construction. The 4.12.1 General—Experience indicates that the lowest bids
basic approach has been to develop the shear key in a form are received on those projects that allow the greatest flexi-
of mating serrated surfaces. Two configurations have been bility in use of available construction methods and materials.
used: either a great number of shallow keys, or a small Thus, during design it is imperative to avoid introducing
number of large keys. unnecessary restrictions upon the anticipated construction
Both types have had some successes and some failures. In process. Structures designed with only one construction
regions of high shears, small shear keys are not usually method or prestressing system in mind rarely turn out to be
adequate to transfer and distribute the forces beyond the economical. Naturally, there are exceptions, specifically in
construction joint plane. On the other hand, the large keys, situations where the site conditions or the approving agen-
although able to distribute the forces, often fail because of inad- cies impose restrictions upon the designer and the contractor
equate (or missing) reinforcement. Thus the solution seems to in selection of type of structure or the method of construc-
be to use small, unreinforced keys in regions of low shears and tion. However, even under these conditions, permitting the
large, well reinforced keys in regions of high shears. contractor some latitude within defined limits, will result in
4.11.6 Cracking at anchorages—All research dealing a more economical project.
with stress distribution behind anchor plates indicates the 4.12.2 Value engineering change proposals4-10—Value
presence of tensile stresses in the vicinity of anchorages and engineering has become one of the accepted tools for
the need to reinforce the concrete for these stresses. reducing construction costs and for introducing innovative
Most stressing system manufacturers are aware of this and ideas and methods into the construction industry. However,
will usually require a proven and safe arrangement of a grillage a questioning attitude still persists among some engineers
behind the anchorage. toward value engineering change proposals. This attitude is
Where cracking of concrete at the anchorages has founded in part upon the mistaken belief that accepting a
occurred, it was usually the result of: change is an admission of a flaw in the original design. The
a. Reduction in the amount of reinforcement main point to keep in mind is that the initial designer and the
b. Misalignment of tendons and anchorages contractor are designing and constructing two different
c. Poor quality of concrete structures. The designer had to produce plans for a structure
The designer may have some control over these items during that could be built economically by the largest possible
shop plan review; however, the main burden of insuring quality number of contractors, whereas the contractors would rather
construction rests with the contractor's engineer. build the structure in a way most suitable to their expertise,
4.11.7 Misalignment of ducts—The usual path of their equipment, and often their accounting methods. Thus,
prestressing ducts called for on the plans is a smooth curve. acceptance of a value engineering change proposal should
Any dips, peaks, or kinks will cause high local stresses, not be considered an acknowledgement of a flaw in design,
resulting in cracking of concrete and other undesirable but rather another construction consideration that came to
effects. To prevent this, the contractor should have experi- light too late to be considered in original design.
343R-50 MANUAL OF CONCRETE PRACTICE

The drawback to a value engineering change proposal is 318-83 Building Code Requirements for Reinforced
that it essentially forces the contractor to bid the project Concrete
according to the designer's plans, with the hope of negoti-
ating for the more economical scheme. During the negotia- CITED REFERENCES
tions there is always the possibility of the contractor's not 4-1. Tadros, G.; Ghali, A.; and Dilger, W.; “Construction
reporting the entire cost savings. The contractor cannot base Stages and Design Considerations for a Curved Box-Girder
the bid on a more economical scheme since there is no assur- Bridge,” Canadian Journal of Civil Engineering, V. 9,
ance that the value engineering proposal will be accepted. No. 3, 1982.
4-2. “Highway Design Manual,” Department of Transpor-
4.13—Conclusions tation, State of California (p. 18 and p. 20).
On most bridge projects, the designer, after reviewing the
4-3. “Post-Tensioned Box Girder Bridge Manual,” Post-
design considerations given in this chapter, can arrive at a
proper decision or decisions. For projects at unusual sites or Tensioning Institute, Phoenix, Ariz., 1978.
of unusual shapes or of major size, the designer should seek 4-4. Podolny, Jr., Walter, “Segmental Bridge Construction
the advice of an engineer experienced in construction, partic- in the U.S.—A Look Ahead,” Long Span Concrete Bridge
ularly in the type of construction being considered. If such an Conference, Hartford, Conn., Mar. 1980.
engineer is not on staff, the designer should consider hiring 4-5. Joint PCI-PTI Committee on Segmental Construc-
a subconsultant who is experienced or should confer with tion, “Recommended Practice for Precast Post-Tensioned
one or more local contractors who are generally willing to Segmental Construction,” PCI Journal, V. 27, No. 1, Jan.-
share their knowledge and expertise. If these are not readily Feb. 1982.
available, the designer should secure the services of a 4-6. Harwood, Allan C., “I-205 Columbia River Bridge—
construction consultant having the necessary expertise. Design and Construction Highlights,” PCI Journal, V. 27,
No. 2, Mar.-Apr. 1982.
RECOMMENDED REFERENCES 4-7. “Precast Segmental Box Girder Bridge Manual,”
The documents of the various standards-producing organi-
Post-Tensioning Institute, Phoenix, Arizona, Prestressed
zations referred to in this report are listed here with their
Concrete Institute, Chicago, Ill., 1978.
serial designation, including year of adoption or revision.
4-8. Gerwick, Jr., Ben C., “Causes and Prevention of Prob-
The documents listed were the latest effort at the time this
report was written. Since some of these documents are lems in Large-Scale Prestressed Concrete Construction,”
revised frequently, generally in minor detail only, the user of PCI Journal, V. 27, No. 3, May-June 1982.
this report should check directly with the sponsoring group 4-9. Freyermuth, Clifford L., “Post-Tensioning Details
if it is desired to refer to the latest revision. for Long-Span Bridges,” PCI Journal, V. 27, No. 6, Nov.-
Dec. 1982.
American Concrete Institute 4-10. “Value Engineering in Preconstruction and
121R-85 Quality Assurance Systems for Concrete Construction,” 1981, Transportation Research Board
Construction NCHRP SYN 78.
BRIDGE ANALYSIS AND DESIGN 343R-51

CHAPTER 5—LOADS AND LOAD COMBINATIONS

5.1—Introduction procedure should be done by the contractor. The stability of


The loads recommended herein reflect current bridge precast members, during and after construction, should be
design criteria set forth in AASHTO, the Ontario Highway investigated and provisions made as needed. Effects of
Bridge Design Code,5-1 and recent studies5-2 for a wide member shortening and redistribution of loads during
variety of concrete bridges. In addition, the organization prestressing should be considered.
sponsoring the project may specify loads and criteria which Environmental loads due to wind, earthquake, and thermal
will govern the design. The designer should look for and effects should be considered during construction using an
consider any unique or unusual conditions that may exist at appropriate return period or reduced severity. Lower load
the bridge site. factors may be used to account for the acceptability of higher
temporary stress levels.
5.2—Dead loads
5.2.1 Structure dead loads—Structure dead loads are 5.4—Deformation effects
loads imposed on a member by its own weight and the 5.4.1 Settlement of supports—Stresses and forces
weight of other structural elements supported by it, including resulting from possible differential settlement of the
rails, sidewalks, slabs, and beams. If rails and sidewalks are supports should be considered in the design. Relaxation of
constructed after the main load-carrying system is self- such forces may be accounted for by using an effective
supporting, then the weight of these items is included in modulus of elasticity adjusted for time-dependent effects.5-3
superimposed dead loads.5-2 Preliminary design analyses may be made assuming
For the purpose of preliminary sizing of bridge members, differential settlements equal to a fraction of the average of
the unit structure dead load of typical concrete bridges may adjacent span lengths as follows:
be estimated from: Pile foundations 1/500
Spread footings
w = a + bL/100 On soil 1/1000
where On rock 1/2000
w = unit load in psf (kN/m2) Values used on the final design should be determined
a,b = constants from Table 5.2 from the project soils report or by consultation with the
L = span length in ft (m) geotechnical engineer.
5.2.2 Superimposed dead loads—Members should be 5.4.2 Shrinkage and creep—Shrinkage and creep are
designed to support the weight of superimposed dead loads concrete deformations, which occur over a length of time (up
including earth fill, wearing surface, stay-in-place forms, to 20 years). In general, creep and shrinkage are influenced by:
tracks and ballast, barrier walls, and railings, waterproofing, a. Mix design
signs, architectural ornamentation, pipes, conduits, cables, b. Water/cement ratio
and any other appurtenances installed on the structure. c. Aggregate properties
The following values may be used as a first estimate of d. Cement content
superimposed dead load: e. Maturity (age) of concrete
Acting on Highway Bridges f. Ambient relative humidity
Barrier railings (New Jersey curb) g. Reinforcing steel percentage
450 to 600 plf (6.6 to 8.8 kN/m) h. Size of member
Allowance for future overlay i. Shape of member
25 psf (1.2 KPa) j. Age at first application of load
Acting on Railroad Bridges k. Duration of load
Ballast and tracks
3500 plf (51.0 kN/m) Table 5.2—Constants for typical structure dead
Tracks only loads
600 plf (8.8 kN/m) Structure type Span range a b
Walkway 20-150 ft 53 530
Slab 6-16 m 2.54 0.8
500 plf (7.3 kN/m)
Tee-beam 35-80 ft 70 164
11-24 m 3.35 25.7
5.3—Construction, handling, and erection loads Slab and prestressed I-girders 50-130 ft 112 96
Consideration should be given to temporary loads caused 16-40 m 5.36 15.1
by the sequence of construction stages, forming, falsework, Prismatic box girders (falsework 80-160 ft 185 72
construction) 24-49 m 8.86 11.3
or construction equipment and the stresses created by lifting
Prismatic box girders (span-by-span 150-350 ft 285 40
and placing precast members. While one or more construc- construction) 46-107 m 13.65 6.3
tion schemes are generally considered when evaluating the Nonprismatic box girders (cantilever 350-800 ft 0 94
feasibility of the project, developing the actual construction construction) 107-244 m 0 14.8
343R-52 MANUAL OF CONCRETE PRACTICE

(ξsh)t = (ξsh)u t/(35 + t)

(ξsh)t = shrinkage of time t


(ξsh)u = ultimate shrinkage
t = time in days from end of curing (7 days for normal
curing, 1 to 3 days for steam curing)
This expression is based on a 6 in.- (150-mm) thick slab of
typical field-cast concrete, moist cured for 7 days, and
drying at 70 F (20 C). Corrections are applied for other
conditions. Correction for the thickness may be estimated5-6
by adjusting the time by the square of the rates of thickness
as follows
t* = t(h/ho)2
where
t* = equivalent time
t = actual time in days
h = actual thickness
ho = reference thickness, 6 in. (150 mm)
For more detailed information, the designer is referred to
ACI 209R.
5.4.2.2 Creep—Creep (time-dependent deformation under
constant load) and relaxation (time-dependent force under
constant strain) are influenced by the factors noted previ-
ously, but are most strongly influenced by the age of the
concrete (maturity) at the time of loading.
Fig. 5.4—Temperature distribution for design.5-7
Creep deformation is approximately proportional to stress
for normal service loads. Creep may be characterized by the
creep coefficient, which is defined as the ratio of creep defor-
Depth of the investigation of the effects of creep and
mation to instantaneous elastic strain. The ultimate creep
shrinkage depends upon the sensitivity of the structural
coefficient Cu for conventional reinforced concrete bridge
system to these effects. Structural systems for which creep
members,5-3 in a moderate climate and loaded at an age of 28
and shrinkage produce critical conditions should be investi-
days, may be taken for preliminary design as
gated for a range of deformations likely to occur. In choosing
the range of deformations, it should be kept in mind that the Cu = 3.0 – 0.030RH
designer does not have adequate control, or even adequate
knowledge, of all the conditions influencing creep and where
shrinkage. The guidance which follows is of a general nature RH = mean annual relative humidity
and the designer is referred to ACI 209R and References 5-4, The development of creep deformation with time may be
5-5, and 5-6. approximated by the following expression
5.4.2.1 Shrinkage—Shrinkage is the reduction in
volume which occurs in concrete during the hydration C(t) = Cu t0.6/(10 + t0.6)
process due to loss of water not bound by hydration. where
Shrinkage occurring before the concrete has taken its initial t = age in days from loading
set is not included in the shrinkage considered herein. The Creep strain at time t after loading is given by
practice of staggered placement of concrete can reduce
effects attributable to early plastic shrinkage, but is not effec- (ξcr)t = (ξi)C(t)
tive in compensating for shrinkage which occurs over long
periods of time. where
Increased volume changes resulting from the use of expan- (ξi) = instantaneous strain at application of load
sive admixtures also should be considered in the design. The designer should remember that total strain includes
For preliminary design, ultimate shrinkage deformation in instantaneous strain, creep strain, and shrinkage strain. For
conventional reinforced concrete bridges in moderate more detailed information, the designer is referred to ACI 209R.
climates, having a mean annual relative humidity between 5.4.3 Axial load deformations—The effect of differential
50 and 90 percent, may be taken as a strain of 0.0002. The displacements at top of piers due to internal axial forces in
shrinkage coefficient for lightweight concrete should be the main longitudinal members should be considered in the
determined by test for the type of aggregate to be used. analysis.
Rate of development of shrinkage may be approximated 5.4.4 Thermal effects—Stresses or movements due to
by the following expression: temperature changes and to temperature differential in the
BRIDGE ANALYSIS AND DESIGN 343R-53

member should be considered in the design. The thermal Table 5.4.6—Coefficients of friction
coefficient for normal weight concrete members may be Average coefficient of
taken as 0.000006 F (0.000011 C). The temperature range Bearing surfaces static friction
Steel-steel 0.20
should be determined for the locality in which the structure
Steel-self lubricating bronze (Lubrite) 0.10
is to be constructed. In the absence of site-specific data, the
Stainless steel-TFE* (reinforced) 0.06
long-term change in temperature from the mean annual
Stainless steel-TFE (virgin) 0.03
temperature may be taken as given in AASHTO: *
TFE = Polytetrafluoroethylene (Teflon).

Temperature Temperature
rise fall
Moderate climate 30 F (17 C) 40 F (22 C) 5.5.1.2 General procedure—General procedures for
Cold climate 35 F (19 C) 45 F (25 C) calculation of wind loads on bridges should consider clima-
tological conditions of the site, variation of wind speed with
Short-term (24- to 48-hr) temperature changes and solar height above the ground, gustiness of the wind, shape of the
radiation produce differential temperatures through the depth structure, and its orientation to the mean wind direction and
of a concrete bridge. Stresses produced by this nonuniform natural frequencies of the structure. The following procedure
temperature distribution can be significant at the service load is based on Reference 5-1 and ANSI A58.1. The pressures
level. Such differential temperatures do not reduce the ulti- given are pressures against rigid structures. Effects due to
mate load capacity. A temperature distribution appropriate for interaction between the dynamic characteristics of the struc-
calculation of the effects of differential temperature is shown ture and the wind are not included. These effects are not
in Fig. 5.4. The temperature distribution for a given site and usually significant for concrete bridges.
structure may be derived by heat flow calculations on a section Basic wind velocity pressures may be determined from the
of the structure for prescribed values of air temperature, solar following formula
radiation, and thermal properties.
Stresses developed due to restraint of thermal expansion q = pV2/(2g) in psf (kPa)
may be conceptually divided into three parts:
1. Section restraint stresses—Stresses arising from where
assumption that plane sections remain plane q = dynamic wind pressure, psf (kPa)
2. Flexural restraint stresses—Stresses arising from the V = maximum probable wind velocity, ft/sec (m/sec)
support restraints of member end rotation (i.e., continuous p = unit weight of air, 0.08 lb/ft3 at 32 F (12.6 N/m at 0 C)
spans or fixed ends) g = acceleration due to gravity = 32.2 ft/sec2 (9.81
3. Axial restraint stresses—Stresses arising from support m/sec2)
restraint of the overall longitudinal expansion and contraction The maximum probable wind velocity, V, should be
These stresses can be calculated using the procedures assumed to be not less than 100 mph (160 kph), unless a
described in References 5-7 and 5-8. lower value can be justified for the structure site. Permanent
5.4.5 Prestress effects—Stresses should be investigated features of terrain may allow a reduction of wind velocity at
for the initial prestress force and for the prestress force various angles to the structure. Gust factors and the chan-
remaining after losses. Deformation of a member due to neling effect of roadways, valleys, and canyons should be
prestressing should be allowed for in the design. considered in determining the wind velocity at the structure
5.4.6 Frictional forces—The horizontal force due to fric- site. Gusts of 1.4 times the mean hourly wind velocities are
tion of sliding plate bearings, roller bearings, pin, and rocker common for mean velocities in the range of 50 to 100 mph
bearings or stresses in elastomeric bearing pads should be (80 to 160 kph).
allowed for in the design. Typical design values for friction In the United States, Fig. 5.5.1 gives the basic wind speed
are given in Table 5.4.6. at a height of 33 ft (10 m) above the ground associated with
an annual probability of occurrence of 0.02 (50-year mean
5.5—Environmental loads recurrence interval).
5.5.1 Wind loads Similar data are available in Reference 5-1 for the Cana-
5.5.1.1 Selection of procedures—The procedure dian provinces.
outlined in 5.5.1.2 may be used for conventional bridge Wind load on the superstructure includes a horizontal load
structures with span lengths not exceeding 400 ft (120 m). Wh and a vertical load Wv, both acting directly on the struc-
These structures are generally sufficiently stiff so that ture, and WL acting on the live load.
dynamic effects of wind need not be considered. Many The horizontal wind pressure Wh is applied to the total
longer span bridges and some pedestrian, pipe, conveyor, exposed area of the structure as seen in elevation at right
and sign bridges are sensitive to wind-induced oscillations. angles to the longitudinal axis of the structure
For these structures, a more detailed analysis, including a
wind tunnel test, is recommended.5-2 Wh = Ce Cw q, in psf (kPa)
In lieu of the procedure of 5.5.1.2, the simpler provisions
of 5.5.1.3 may be used for conventional girder and slab where
bridges. Ce = exposure coefficient
343R-54 MANUAL OF CONCRETE PRACTICE

Fig. 5.5.1—Annual extreme fastest-mile speed 30 ft above ground. 50-year mean recurrence interval.

Table 5.5.1a—Range of shape factors, Cw5-9 where z = height of the top of the superstructure above the
Longitudinal loads
ground or water in feet (meters). The exposure coefficient
Transverse loads 0 skew 60 skew
should not be taken as less than 1.0.
Girder superstructures 1.2 to 1.9 0.1 0.3 The vertical wind load consists of an upward or downward
Pony truss superstructures 1.6 to 1.8 0.1 0.5 pressure Wv over the total structure plan area applied at the
Through truss superstructures 2.4 to 2.7 0.1 1.7 windward quarter point of the transverse width of the structure

Cw = shape factor (Table 5.5.1a) Wv = Ceq


For the selection of shape factor values, consideration
should be given to the following factors: The wind load on live load is treated as a uniformly
Skew angle—Horizontal angle of wind to edge of structure. distributed load on the exposed area of the live load using the
Pitch angle—Vertical angle of wind to structure. bridge. The intensity of this load should be estimated using
Aspect ratio—Ratio of length to width of structure. the formula for Wh already given, with Cw = 1.2, and V not
Relative exposure—Members on the leeward side of exceeding 55 mph (90 kph). The exposed area should extend
bridge may receive partial wind pressure. over the entire length of the structure. Areas below the top of
Turbulence—Affected by size, shape, and positioning of a solid barrier or rail should be neglected.
members. For conventional concrete bridges, the wind load on live
For unusual structures, the shape factor, Cw, should be load may be taken as a linear load of 100 plf (1.5 kN/m),
determined by a wind tunnel test. acting at 6 ft (1.8 m) above the top of the deck.
The exposure coefficient, Ce, accounts for the vertical The wind loads acting on the superstructure are trans-
variation of mean wind speed, and is estimated by the mitted to the substructure by the bearings or other appro-
following formula priate devices. The horizontal wind loads should be divided
into transverse and longitudinal components by the skew
Ce = 0.50 z0.2 (0.65 z0.2) angle factors tabulated in Table 5.5.1b.
BRIDGE ANALYSIS AND DESIGN 343R-55

The horizontal wind load acting directly on the substruc- Table 5.5.1b—Skew angle factor for wind loads on
ture should be calculated using the expression for Wh. The substructures
shape factor should be 0.7 for circular cross sections, 1.4 for Truss span Girder span
octagonal, and 2.0 for rectangular shapes. This load is Transverse Transverse
horizontal or longitudinal Horizontal or Longitudinal
applied in the direction of the wind. The possibility that a Skew angle vertical horizontal vertical horizontal
skew wind direction is most critical should be considered. 0 1.00 0.00 1.00 0.00
5.5.1.3 Simplified procedure—In lieu of the general 15 0.93 0.16 0.88 0.12
procedure in 5.5.1.2, a simplified procedure may be used for 30 0.87 0.37 0.82 0.24
conventional concrete girder bridges not exceeding 200 ft 45 0.63 0.55 0.66 0.32
(60 m) in span. The loads specified are based on a wind 160 0.33 0.67 0.34 0.38
speed of 100 mph (160 kph). Where the probable maximum
wind speed can be reasonably ascertained, and is signifi- applying inertia loads to the structure. These inertia loads are
cantly different from this base value, the specified loads may the product of structure weight and an effective acceleration
be adjusted in proportion to the square of the wind speed. coefficient. Reduction of inertia forces due to yielding may
a. For superstructure: be either incorporated into the effective acceleration coeffi-
Wh = 50 psf (2.4 kPa) but not less than 300 lb per linear cient or considered separately. These parameters are influ-
foot (4.4 kN/m) of the structure span length enced by the seismicity of the site area, soil profile at the site,
Wv = 20 psf (1.0 kPa) and distance of the site from causative faults (if known). The
WL = 100 plf (1.5 kN/m) acting at 6 ft (1.8 m) above the problem is complex, both from the standpoint of establish-
deck ment of the characteristics of the input motion and the analysis
b. For substructure: of the response.5-10
Forces from superstructure: Analysis of the response of the structure to a given input
Wh = 50 psf (2.4 kPa) transverse and 12 psf (0.6 kPa) motion may involve time-history analyses explicitly incor-
longitudinal acting simultaneously porating soil-structure interaction and yielding of various
WL = 100 plf (1.5 kn/m) transverse and 40 plf (0.6 kN/m) members. Also, linear elastic modal response techniques are
longitudinal acting simultaneously commonly used. Yielding of various members is accounted
Wv = 20 psf (1.0 kPa) for by reducing the member forces determined from the
Forces on the substructure: analysis by a factor dependent upon the assumed permissible
Wh = 40 psf (2.0 kPa) ductility. For simple structures in areas of moderate seismicity,
5.5.2 Snowloads—Freshly fallen snow weighs from 5 to a pseudo-static analysis using a lateral load expressed as a
12 lb/ft3 (0.8 to 1.9 kN/m3) while moistened snow compacted percentage of gravity may be adequate. Analysis of structure
by rain will weigh from 15 to 20 lb/ft3 (2.4 to 3.1 kN/m). Snow response to seismic events is an analysis of imposed
partially thawed and then refrozen may approach the density deformations. It is characterized by forces only for conve-
of ice. Because of this wide variation of weights, snow loads nience of analysis.
should be determined from weather records and experience
Details should be designed to assure that the assumed
at the site of the proposed structure.
ductility can be achieved.5-10 Since plastic hinging will typi-
Snow shelters provided over bridges should be designed
cally occur in columns for major seismic events, confinement
for any probable snow drift depth of the region. Snow loads
of column vertical reinforcing steel is a major concern.
in excess of 20 psf (1.0 kPa) may be reduced by (SN-20)/40
Adequate length of bearing seats is of particular importance.
for each degree that the shelter inclination with the hori-
Bridges are generally long with respect to the wave length of
zontal exceeds 20 deg (0.35 rad), where SN is the anticipated
the predominant frequency of ground motions. Supports can
snow load in psf (kPa).
experience a movement that is out-of-phase with the
Snow loads for unsheltered bridges are considered offset
superstructure.
by accompanying decreases in the live loads. The snow load
should be generally considered in the design in lieu of the Structures may be classified according to their impor-
live load, whenever the anticipated snow load exceeds the tance to the community and differing standards prescribed
live load. Designers should also consider the weight of snow accordingly.5-10
removal equipment. Simplification of Reference 5-10 is not possible without
5.5.3 Earthquake loads—Earthquake ground motion significant loss of content. Designers should therefore consult
produces displacements of the structure relative to the that reference for guidance in seismic design of bridges.
ground. These displacements are calculated from dynamic 5.5.3.1 Historical—The first provision for earthquake
analyses or equivalent static force analyses. For dynamic design criteria in codes for bridges in the United States was
analysis, the response of a given mode of structure vibration established in the 1958 AASHTO Standard Specifications.
is determined from the pseudo-velocity spectrum derived These specifications were based in part on the lateral force
from the earthquake ground motion. Response of one or requirements for buildings developed by the Structural Engi-
more normal modes of vibration are combined. For equiva- neers Association of California,5-11 as well as the equivalent
lent static force analysis, the effects of the relative motion static force approach. The following provision applies to
between the ground and the structure are determined by bridges regardless of the location of the structures:
343R-56 MANUAL OF CONCRETE PRACTICE

V = kW Two different approaches were combined in the ATC


specifications to satisfy the preceding philosophy. They are
where the “force design” and the “displacement control” criteria.
V = horizontal earthquake force Minimum requirements are specified for bearing support
W = total weight lengths of girders at abutments, columns, and hinge sections
k = 0.02 for spread footings on soils having an allowable to allow for important relative displacement effects that
bearing capacity greater than 3.5 tons/ft2 (171 kPa) cannot be calculated by current state-of-the-art methods.
k = 0.04 for spread footings on soils having an allow- Member design forces are calculated to account for the direc-
able bearing capacity less than 3.5 tons/ft2 (171 kPa) tional uncertainty of earthquake motions and for the simulta-
k = 0.06 for pile footings neous occurrence of earthquake forces in two perpendicular
horizontal directions. Design requirements and forces for
Prior to the 1971 San Fernando earthquake, very little
foundations are intended to minimize damage, since damage
damage to bridges was known to have resulted from seismi-
to foundations would not be readily detectable.
cally induced vibration effects. Most of the damage on a
The design displacement control criteria provided in ATC
worldwide basis was caused by permanent ground displace-
requirements for minimum bearing support lengths at the
ment. The San Fernando earthquake represented a major
expansion ends of all girders are as follows:
turning point in the development of seismic design criteria
for bridges in the United States.
Seismic Minimum support
In 1973, the California Department of Transportation
performance length N
(CALTRANS) introduced new seismic design criteria for
bridges which included the relationship of the bridge site to
Category
active faults; the seismic response of the soils at the bridge
A and B N = 8 + 0.02L + 0.08H (in.) Eq. (5-1)
site; and the dynamic response characteristics of the bridge.
or
In 1975, AASHTO adopted interim specifications which
N = 203 + 1.67L + 6.66H (mm) Eq. (5-2)
were a slightly modified version of the 1973 CALTRANS
C and D N = 12 + 0.03L + 0.12H (in.) Eq. (5-3)
provisions and made them applicable to all regions of the
or
United States. In addition to these code changes, the 1972
N + 305 + 2.5L + 10H (mm) Eq. (5-4)
San Fernando earthquake stimulated research activity on the
seismic problems related to the bridges. The Applied Tech-
N = minimum support length (in. or mm) measured
nology Council (ATC), with funding from the Federal
normal to the face of an abutment or pier
Highway Administration (FHWA), developed recom-
L = length, ft or m, of the bridge deck from the bearing
mended seismic design guidelines for bridges. In 1983,
to the adjacent expansion joint, or to the end of the
AASHTO adopted the ATC work as a guide specification.
bridge deck. For hinges within a span, L is the sum
5.5.3.2 ATC method—The ATC Seismic Specifications of L1 and L2, the distances to either side of the
were developed for four seismic performance categories hinge. For single span bridges, L is the length of the
(SPC), A through D, to account for seismic risk varying from bridge deck. These lengths are shown in Fig.
very small, Category A, to very high, Category D. The SPC 5.5.3.2.
is defined on the basis of both the acceleration coefficient for
the site and the importance of the bridge. For abutments
The ATC earthquake guidelines are based on a low prob- H = average height, ft or m, of columns supporting the
ability of the design forces being exceeded during the normal bridge deck to the next expansion joint
life expectancy of a bridge. Bridges and their components H = 0 for single-span bridges
that are designed to resist these forces and that are
constructed in accordance with the recommended design For columns and/or piers
details contained in the provisions may suffer damage, but H = column or pier height, ft, for Eq. (5-1) and (5-3)
they will have a low probability of collapse due to seismi- or m, for Eq. (5-2) and (5-4)
cally induced ground shaking.
The principles used for the development of the provisions For hinges within a span
are: H = average height of the adjacent two columns or
a) Slight to moderate earthquakes should be resisted piers, ft, for Eq. (5-1) and (5-3) or m, for Eq. (5-
within the elastic range of the structural components 2) and (5-4)
without significant damage
b) Realistic seismic ground motion intensities and forces 5.5.3.3 AASHTO specifications—The 1983 AASHTO
are used in the design procedures Standard Specifications for Highway Bridges requires that
c) Exposure to shaking from severe earthquakes should “in regions where earthquakes may be anticipated, structures
not cause collapse of the bridge. Where possible, shall be designed to resist earthquake motion by considering
damage should be readily detectable and accessible for the relationship of the site to active faults; the seismic
inspection and repair. response of the soils at the site; and the dynamic response
BRIDGE ANALYSIS AND DESIGN 343R-57

characteristics of the total structure.” Restraining features


(hinge ties, shear blocks, etc.) should be provided to limit the
displacement of the superstructure. These restraints should
be designed to resist a force equal to 25 percent of the
contributing dead load less the column shears due to the
earthquake loading. Where an earthquake that could cause
major damage to construction has a high probability of
occurrence, lateral reinforcement shall be designed and
detailed to provide adequate strength and ductility to resist
expected seismic movements.
5.5.4 Earth pressures—Structural elements which retain
fills should be proportioned to withstand the earth pressures,
as determined by recognized soil mechanics methods, whether
such pressures result from static loadings or dynamic effects,
including those from seismic loadings. Under certain soil
conditions, dynamic effects should be considered for loads
during construction such as those resulting from compaction
procedures and heavy construction equipment.
When vehicular traffic can come within a horizontal
distance from the back of a structure or wall equal to one-half
its height, the earth pressure should be increased by a live
Fig. 5.5.3.2—Dimensions for minimum support length
load surcharge of not less than 2 ft (0.6 m) of earth.
requirements.5-10
Where an adequately designed reinforced concrete
approach slab supported at one end by the abutment is
provided, no live load surcharge need be considered on the 5.5.5 Buoyancy—Buoyancy should be considered, as it
back of the abutment. affects the design of the substructure, including piling, and
5.5.4.1 Active earth pressure—The active earth pressure of the superstructure. The adverse effects of buoyancy
used for the design of structures should be not less than an should be assumed to exist, unless water pressure can be
equivalent fluid pressure of 30 lb/ft3 (4.7 kN/m3). Values used positively excluded from beneath the foundation units.
in the United States for common well-drained backfill 5.5.6 Stream flow pressure—Stream flow pressure should
materials generally range from 35 to 40 pcf (5.5 to 6.3 kN/m3). be calculated by the formula
5.5.4.2 At rest earth pressure—Structures restrained
against movement or deflection under the action of earth SF = KV2 (0.515 KV2)
pressures should be designed to resist higher pressures than
given previously for active earth pressures. At rest pressures where
in granular materials may be estimated to be SF = stream flow pressure in psf (kPa)
V = velocity of water in ft/sec (m/s)
Po = γh/(1 + sin φ) K = constant, being 1.4 for square pier ends, 0.5 for
angled ends where the interior angle is 30 deg or
where less, and 2/3 for circular pier ends
γ = unit weight of soil 5.5.7 Ice loads—Piers and other portions of structures
h = depth of soil which are subject to the weight of ice, ice pressures, or the
φ = angle of internal friction force of floating ice should be proportioned accordingly. The
5.5.4.3 Passive earth pressure—Passive earth pressures designer should consult References 5-12 and 5-13 for guid-
should generally not be considered for the reduction of ance in design of structures subject to ice loading.
effects of other design loads. 5.5.7.1 Ice buildup on structures—Cables, hangers,
Expansion due to temperature rise of structures that do not guys, and their supporting members should be designed to
contain deck expansion joints may be sufficient to develop withstand the weight of an ice coating having a thickness
passive earth pressures on the end walls. End walls of such dependent upon the severity of the climate. This coating
structures should be designed to resist the passive earth should not be less than 0.5 in. (13 mm) nor greater than 1.5
pressures of the backfill material. in. (40 mm), which might occur in northern Texas, eastern
5.5.4.4 Drag force—Friction piles driven through fills, Oklahoma, Kansas, Illinois, Indiana, Iowa and states north of
or other materials that settle during the life of the structure, Pennsylvania. Wind pressures should be assumed to act on
should be designed to resist a drag force caused by negative these increased surface areas.
friction unless the force is positively eliminated by isolating Ice buildup on decks, beams, and truss members may be
the piles from the settling soils. In lieu of a more accurate considered to be offset by an accompanying decrease in
analysis, the drag force may be considered equal to the live loads and need not be included, except under special
weight of unconsolidated earth enclosed by the pile group. conditions.
343R-58 MANUAL OF CONCRETE PRACTICE

Table 5.5.7.2—Indentation coefficient The resulting force, taking into account its assumed direc-
Aspect ratio b/h Ca tion of action, should then be resolved into vector compo-
0.5 1.8 nents parallel to and transverse to the longitudinal axis of the
1.0 1.3 pier. In such conditions the transverse force should not be
1.5 1.1 less than 20 percent of the total force.
2.0 1.0 In the case of slender and flexible piers, consideration
3.0 0.9 should be given to the oscillatory ice forces associated with
4.0 or greater 0.8 dynamic ice action and to the possibility of high momentary
forces, structural resonance, and fatigue.
5.5.7.3 Static ice pressure—Ice pressure on piers frozen
5.5.7.2 Dynamic ice pressures—Horizontal ice forces into ice sheets on large bodies of water should receive
resulting from the pressure of moving ice should be calcu- special consideration where there is reason to believe that the
lated by the formula ice sheets are subject to significant thermal movements rela-
tive to the piers.
F = 144 CaCi σhb Design loads to pier sides and ends due to ice pressures
from static ice sheets should not be less than 10,000 lb/linear
where ft (146 kN/m). This ice pressure should be assumed contin-
F = horizontal ice force on pier, lb (kN) uous or discontinuous on either side of pier as required to
Ca = indentation coefficient, see Table 5.5.7.2 produce maximum stresses, but need not be applied simulta-
Ci = coefficient for pier inclination from vertical cos(3α) neously with loads to pier noses from floating ice.
α = angle of pier inclination from vertical, deg 5.5.8 Debris loads—Loads from impact of floating debris
σ = effective ice strength as specified in the following, against piers or the superstructure should be considered in
psi (kPa) the design. Debris buildup against piers can also signifi-
h = thickness of ice in contact with pier, ft (m) cantly increase streamflow forces. These loads should be
b = width or diameter of pier at level of ice action, ft (m) established on the basis of local knowledge of the character
Effective ice strength is normally taken in the range of 60 of the stream. Debris loads should be included as environ-
to 200 psi (400 to 1500 kPa) on the assumption that the ice mental loads for combination with other loads.5-12
crushes on contact with the pier. The values used should be 5.5.9 Wave action—Loads against piers and superstructure
based on an evaluation of the probable conditions of the ice induced by wave action may be significant in exposed lake or
at time of movement, on previous local experience, and on sea coast locations. Reference 5-14 should be consulted for
an assessment of an existing structure performance. The determination of wave heights and forces on structures.
following guide to values of effective ice strength appro- 5.5.10 Ship impact—The possibility of ship impact should
priate to various situations may be used: be considered in the design of bridges crossing navigable
1) σ = 60 psi (400 kPa) where breakup occurs at melting waters.5-15 If the risk of impact warrants protective
temperatures and where the structure of the ice has substan- measures, then piers should be protected from impact or
tially disintegrated and the ice flows as small “cakes.” designed to resist the maximum likely impact.
2) σ= 100 psi (700 kPa) where breakup occurs at melting Factors to be considered in assessing the risk of impact and
temperatures, but the ice is internally sound and moves in the maximum likely impact include:
large pieces. Vessel types and traffic volumes
3) σ = 150 psi (1100 kPa) where at breakup there is an Bridge clearance, horizontal and vertical
initial movement of the ice sheet as whole or where large Navigational aids, including radar reflectors
sheets of sound ice may strike the piers. Interactions between vessels, current, and wind
4) σ = 200 psi (1500 kPa) where breakup of major ice Protective devices include:
movement may occur with ice temperature significantly Dolphins and fenders
below the melting point. Protective embankments
Due consideration should be given to the probability of Signal lights may be provided on the bridge to stop motor
extreme rather than average ice conditions at the site in question. vehicle traffic in the event of a collision endangering the span.
Piers should be placed with their longitudinal axis parallel
to the principal direction of ice action. The horizontal ice 5.6—Pedestrian bridge live loads
force F calculated by the formula should be taken to act 5.6.1 Deck live load—Pedestrian bridges should be
along the direction of the longitudinal axis with a transverse designed for a live load of 100 lb/ft2 (5.0 kN/m2) of walkway
force not less than 15 percent of the horizontal force, acting area between curbs or rails. This uniform load may be
simultaneously. applied continuously or discontinuously over both length
Where the longitudinal axis of the pier cannot be placed and width of structure to produce the maximum stresses in
parallel to the principal direction of ice action, or where the the members under consideration. For unusually wide and
direction of ice action may shift, the total force on the pier long bridges, special load reduction may be used.
should be calculated by the formula, taking the width of the The maximum live load deflection of the span should prefer-
structure to be that normal to the longitudinal axis of the pier. ably not exceed one-thousandth of the span length. Structures
BRIDGE ANALYSIS AND DESIGN 343R-59

of the suspension type and especially the “ribbon” bridge- tary loads, information should be obtained from the
type5-16 should have a natural frequency that is higher than that appropriate military manual.5-20
of the pedestrian traffic, to avoid any possible effect of reso- 5.7.2.3 Overload provisions—Provision should be made
nance. A natural frequency of vibration, in hz, greater than in the design for infrequent heavy vehicle loads. If the nominal
design live load for which the structure is designed is less than
f= 600 ⁄ l ( 183 ⁄ l ) the standard H20 loading, the design vehicle increased by 100
percent should be applied in any single lane without concur-
where l is the span length, ft (m), is desirable.5-17 rent loading of any other lanes. The overload should apply to
5.6.2 Railing live load—The minimum design loading for all parts of the structure affected except deck slabs.
pedestrian railing should be transverse and vertical uniform Structures on major arterial streets or highways should be
loads of 50 lb/linear ft (0.75 kN/m), acting simultaneously designed for specific overload of “permit” vehicles oper-
on each longitudinal member. Rail members located more ating either without restrictions as to location, speed, and
than 5 ft (1.5 m) above the walkway are excluded from these concurrent traffic or under police supervision. A typical
requirements. vehicle for which unrestricted permits are issued is illus-
Posts should be designed for the transverse load acting at trated in Fig. 5.7.2.3. Combination of overload vehicle loads
the center of gravity of the upper rail, or for high rails, at 5 ft with other loads is discussed in Section 5.12.
(1.5 m) minimum above the walkway. 5.7.3 Application of vehicular live loading
5.6.3 Provision for overload—Pedestrian bridges wide 5.7.3.1 Design traffic lanes—For the purpose of design,
enough for vehicles should be designed for an infrequent the bridge roadway is divided into longitudinal design traffic
load equal to the heaviest vehicle or equipment that is likely lanes of equal width. The width of each lane depends upon
to be moved over the bridge, but not less than two 4000-lb the total width of roadway between curbs, and should be
(17.8-kN) axles spaced at 12 ft (3.6 m). The overload determined in accordance with the provisions of the relevant
assumed should be listed on the plans. design specifications.
5.7.3.2 Traffic lane units—The standard vehicular live
5.7—Highway bridge live loads loading, whether truck loading or lane loading, occupies a
5.7.1 Standard vehicular live loads—Design vehicular width of 10 ft (3 m). In computing stresses, each lane loading
live loads should be developed from the vehicles actually in or individual truck should be considered as a unit. Fractional
use or normally allowed on the highways, taking into consid- load lane widths should not be used.
eration the possibilities of future higher legal loads and 5.7.3.3 Positioning of live loads—The numbers and
permissible occasional overloads. position of the vehicular loadings should be such as to
In the United States, the standard design vehicular live load, produce the maximum effect on the member. Specific rules
together with the associated impact, centrifugal, and braking concerning the application of live loading, particularly with
forces, curb, and railing loads, special alternate live load, and regard to continuous spans, are given in relevant design
specifications.
provision for overload, are contained in the “Standard Speci-
5.7.4 Reduction in load intensity—Where maximum
fications for Highway Bridges” published by the American
stresses are produced in any member by loading several
Association of State Highway and Transportation Officials.
traffic lanes simultaneously, the following percentages of the
The province of Ontario, based on a study of the actual and
live loads should be used in view of the improbability of
legally permitted loadings on the highways, has developed a
coincident maximum loading:
vehicular configuration considerably more severe than the
Percent
AASHTO standard. The Ontario standard vehicular loads,
First and second lanes 100
with associated curb and railing loads, centrifugal and
Third lane 70
braking forces, dynamic effects, and performance factors,
Fourth lane, and subsequent lanes 40
are contained in the Ontario Highway Bridge Design Code.5-1
Background information on the development of the Ontario
The reduction in intensity of loads on transverse members
standard loading can be found in References 5-18 and 5-19.
such as floor beams should be determined, as in the case of
The loads specified in AASHTO and the Ontario code are main trusses or girders, using the number of traffic lanes
applicable for the design of ordinary highway bridges with across the width of roadway which are loaded to produce
span lengths up to 400 ft (120 m). maximum stresses in the floor beams.
5.7.2 Special truck loads 5.7.5 Distribution of loads to beams—Refer to Chapter 10.
5.7.2.1 Logging trucks—The logging industry, particu- 5.7.6 Fatigue—In the design of concrete highway bridges,
larly in the western United States, makes use of specially fatigue should be considered in design of reinforcing steel
constructed roads for trucking equipment weighing consid- and prestressing steel in cracked sections. Steel requirements
erably greater than allowed on the state highway systems. in deck slabs may be governed by fatigue. The extreme
Bridges for logging roads should be designed for the wheel or axle load will be the governing load for slab design.
trucking equipment and actual loads expected. The number of load repetitions can be estimated from the
5.7.2.2 Military loads—For design of bridges for mili- estimated average annual daily truck traffic for the bridge. If
tary loads or review of existing bridges for passage of mili- the main longitudinal steel is to be investigated for fatigue,
343R-60 MANUAL OF CONCRETE PRACTICE

associated impact, centrifugal, lateral, and longitudinal


forces, is fully detailed in Chapter 8 of the Manual of the
American Railway Engineering Association.
5.8.2 Provisions for overload—Allowance should be
made for occasional overloads on the structure. The antici-
pated overload, including impact, when substituted for the
design live load and impact, should not result in stresses that
exceed the allowable stresses by more than 50 percent.
Where provisions are made for overloads to cross the
structure at reduced speeds, the impact load for speeds less
than 40 mph (60 kph) may be reduced in a straight line vari-
ation from full impact at 40 mph (60 kph) to 0.2 of the full
effect at 10 mph (15 kph).

5.9—Rail transit bridge live loads


A comprehensive report on rail transit bridge live loads
has been issued by ACI Committee 358. Loadings are clas-
sified according to heavy rail transit (similar) to railway
loadings and light rail transit. Loadings are specific to each
project, depending upon the equipment chosen.
Fig. 5.7.2.3—Permit design live loads.
5.10—Airport runway bridge loads
5.10.1 Landing gear loads—Design landing gear loads for
then it may be appropriate to consider an equivalent design runway and taxiway bridges vary according to the type of
vehicle for fatigue, as set forth in the next paragraph.5-2 service anticipated for the airport. Because of the increased
The expected distribution of truck traffic should be repre- use of larger, heavier aircraft for all types of service, struc-
sented by a fatigue design truck that is the same as the HS20- tures should be designed for the heaviest aircraft probable at
44 truck, except that its gross weight W should be selected, the airport. Table 5.10 lists the landing gear loads and dimen-
so that the number of cycles to failure for the fatigue design sions of several airplanes presently in use throughout the
truck is the same as the total number of cycles to failure for world. A more complete list of aircraft dimensions and
the different trucks in the distribution. If specific information weights is provided in the Federal Aviation Agency’s Advisory
is available on the expected distribution of truck traffic, Wf Circular, Aircraft Data.5-21 Definitive data for dimensions
should be determined from and weights of aircraft are available from manufacturers in
standardized publications entitled Airplane Characteristic,
3 3 Airport Planning. Fig. 5.10 shows general landing gear
Wf = Σi ai wi Σi ai = 1
patterns for a variety of current commercial aircraft. Wheel
in which ai = the fraction of trucks with a weight Wi. If spacing and spacing of axles in tandem groups is given in
specific information is not available on the expected distri- Table 5.10. For definite dimensions, see manufacturer's data
bution of truck traffic, Wi should be equal to 50 kips (220 on specific aircraft. Continental and intercontinental class
kN). If specific information is available on truck traffic airports should be designed to accommodate aircraft similar
volume, each lane of bridges on two-lane highways should in size and weight to the Boeing 747.
be designed for the total truck traffic volume in both direc- 5.10.2 Impact—Live loads produced by aircraft landing
tions and each lane of bridges on highways of more than two gear should be increased by the following percentages to
lanes should be designed for the truck traffic volume in one account for vibration and impact effects on portions of the
direction. If specific information on the truck traffic volume structure listed in Group A following.
is not available, each lane of bridges on major rural highways Parking aprons and low-speed taxiways 30 percent
should be designed for an annual average daily truck traffic, High-speed taxiways and runways 40 percent
AADTT, of not less than 400 times the total number of lanes, Touch-down areas of runways 100 percent
and each lane of bridges on major urban highways should be The tire contact areas may be increased accordingly.
designed for an AADTT of not less than 600 times the total Impact need not be considered for portions of the structure
number of lanes. As used previously, AADTT excludes panel, listed in Group B. Impact for structures covered with fill
pickup, and two-axle/four-wheel trucks, but includes buses. varies proportionally from the percentages shown for no fill
to 0 percent for 10 ft (3 m) of fill.
5.8—Railroad bridge live loads Group A:
5.8.1 Design live loads—Design railway loads have been 1) Superstructure, columns, and pedestals which support
developed from engines and gross car loads which have been the superstructure with rigid, fixed, or expansion bearings, or
used. Cooper E80 loading is recommended for each track of which are rigidly attached to the superstructure, and legs or
main line structures. This train loading, together with the rigid frames
BRIDGE ANALYSIS AND DESIGN 343R-61

Table 5.10—Aircraft loads and wheel spacings


Main landing gear Each gear
(1) (2) (3) (4) (5) (6) (7)

Aircraft x, tandem spacing, Contact area per Maximum gear Maximum gross
model/series Type of gear y, dual spacing, in. in. tire, in.2 load, lb Number of wheels weight, lb
A300 B, B2 Dual-tandem 35 55 207 138,800 4 304,000
A300 B, B4 Dual-tandem 36.2 55 197 151,900 4 333,000
B52 Dual-dual 37 99 295 231,000 4 462,000
B707-320 B, C Dual-tandem 34.6 56 218 152,000 4 320,000
B720 Dual-tandem 32 49 188 109,950 4 230,000
B727-100 Dual 34 — 233 73,500 2 154,700
B727-100C Dual 34 — 233 76,900 2 161,900
B727-200 Dual 34 — 233 79,900 2 168,200
B727-Adv. 200 Dual 34 — 295 86,800 to 96,800 2 183,000 to 204,000
B737-100 Dual 30.5 — 160 51,000 2 107,000
B737-200 Dual 30.5 — 160 54,000 2 113,700
B737-Adv. 200 Dual 30.5 — 160 59,000 2 124,000
B737-300 Dual 30.5 — 160 62,000 2 130,500
B747 Dual-tandem* 44 58 204 166,500 4 778,000
B747 SP Dual-tandem* 43.25 54 196 147,400 4 653,000
B757-200 Basic Dual-tandem 34 45 159 102,900 4 221,000
B757-200 Option 1 Dual-tandem 34 45 159 105,600 4 231,000
B757-200 Option 2 Dual-tandem 34 45 159 108,900 4 241,000
B767 (1) Dual-tandem 45 56 178 132,000 4 282,000
B767 (2) Dual-tandem 45 56 210 142,600 4 302,000
BAC 1-11 Dual 20.38 — 145 50,800 2 107,000
C5A Twin-triangular† (4 groups) 230 165,000 6 763,000
C130 Single-tandem — 60 356 71,300 2 150,000
C131 Dual 21.7 — 130 28,700 2 60,500
C133B Dual-tandem 30 75.6 341 142,400 4 300,000
C135 Dual-tandem 36 60 230 132,000 4 278,000
C141 Dual-tandem 32.7 50.4 203 151,000 4 318,000
Concorde Dual-tandem 26.4 66 250 184,300 4 388,000
DC3 Single — — 266 11,970 1 25,200
DC7C Dual 30 — 272 67,900 2 143,000
DC8-10,20 Dual-tandem 30 55 224 130,900 4 275,600
DC8-30,40,50 Dual-tandem 30 55 213 149,700 4 315,300
DC8-55,61 Dual-tandem 30 55 209 155,800 4 328,000
DC8-62 Dual-tandem 32 55 220 167,700 4 353,000
DC8-63 Dual-tandem 32 55 220 170,100 4 358,000
DC9-10 Dual 24 — 161 43,080 2 90,700
DC9-20 Dual 24 — 161 47,500 2 100,000
DC9-30 Dual 24 — 161 51,300 2 108,000
DC9-40 Dual 24 — 161 54,150 2 114,000
DC9-50 Dual 24 — 161 57,480 2 121,000
DC9-80-81 Dual 28.12 — 195 67,500 2 141,000
DC9-80-82 Dual 28.12 — 195 71,500 2 150,500
DC9-80-83 Dual 28.12 — 195 75,000 2 161,000
DC10-10 Dual-tandem 54 64 254 189,300 4 413,000
DC10-20,30 main Dual-tandem 32 55 254 211,300 4 510,000
gear
DC10-20,30 center Dual 38 — 276 87,500 2 510,000
gear only
KC135A Dual-tandem 36 60 250 145,000 4 312,000
L500 Dual-tandem 53 72 240 200,000 4 421,000
L1011 Dual-tandem 52 70 278 195,000 4 410,000
*
B747 main undercarriage has four groups of four wheels each.

C5A main undercarriage has four groups of six wheels each, wheel coordinates for each gear are:

Wheel x y
1 0.00 0.00
2 0.00 –36.40
3 0.00 111.20
4 0.00 147.60
5 64.00 32.47
6 64.00 78.72
343R-62 MANUAL OF CONCRETE PRACTICE

Fig. 5.10—Aircraft landing gear arrangements (terms “twin” and “dual” are used interchangeably).

2) The portion above the ground line of piles which are minor structures. It is, however, recommended that the
rigidly connected to the superstructure as in rigid frame design of major taxiway and runway structures be based on
structures the theoretical elastic analysis of load distribution or model
Group B: tests of the proposed structures.
1) Abutments, retaining walls, piers, pile caps, and piling 5.10.4 Braking forces—Substructure units and the
which are not rigidly connected to the superstructure connections between superstructure and substructure units
2) Buried foundation units, footings, and supporting soil, should be designed to resist a longitudinal braking force
and structures with 3 ft (1 m) or more of earth cover equal to the following percentage of gross load of one
5.10.3 Application of wheel loads aircraft, without impact, unless more exact braking informa-
5.10.3.1 Slabs—Design wheel loads for slabs are equal to tion is available for the design aircraft. The designer should
the tire pressures uniformly distributed over the tire contact check the manufacturer's data for specific aircraft.
area for each tire of the design aircraft. The width of transverse Parking aprons and low-speed taxiway 30 percent
slab resisting the load effects of an individual (or dual) tire High-speed taxiways and runways 80 percent
should not be assumed greater than the slab span, the spacing
5.10.5 Provisions for crash landing loads—Structures
of tandem axles, or 7 ft (2.1 m), whichever is less.
located on portions of the runway where crash landings may
The width of longitudinal slab resisting the load effects of
be anticipated should be designed for the failure load of the
an individual tire should not be assumed greater than the slab
landing gear.5-21 The Federal Aviation Agency requires that
span, the tire spacing, or 7 ft (2.1 m), whichever is less. The
landing gears have a reserve strength capable of withstanding
resisting width for dual, dual-tandem or dual-dual tandem
landing gear may be twice the transverse spacing of the ties the impact of the aircraft dropping at a rate of 12 ft/sec
in one gear, but should not exceed the slab span or the (3.6 m/sec).
spacing of landing gear units.
5.10.3.2 Beams and girders—Due to the proximity of 5.11—Pipeline and conveyor bridge loads
wheels, the total load of a landing gear unit may be assumed 5.11.1 Fluid loads—Pipeline bridges should be designed
as a single rolling load when considering the effect on longi- to carry the heaviest fluid anticipated in the pipeline. Where
tudinal or transverse beams and girders. The width of this a concrete pipe (or channel) acts as a structural member of
single rolling load may be assumed equal to the distance out the bridge, or is not specifically isolated from becoming
to out of tandem tires. Distribution of this load to longitu- stressed longitudinally by the live load deflection of the
dinal or transverse beams and girders may be based on the structure, stresses should be checked and reinforcement or
slab acting as a simply supported span between beams or prestressing added as necessary.
girders or the distribution factors for highway bridge loads If pipeline bends occur on a structure, the load from the
may be used. thrust blocks should be distributed to the substructure units,
When designing for dual-dual tandem landing gear such as taking into account the stiffness of the units and the rigidity
used on the Boeing 747, all girders, if monolithic with slab of the connection between the load and the units.
between outside landing gear units, may be considered 5.11.2 Solid loads—Structural members of ore bridges
equally effective in resisting the total aircraft load. and other structures designed to carry solid or semifluid
The load distribution procedures listed previously are loads should be proportioned for a continuous or discontin-
satisfactory for preliminary analysis or for the design of uous loading, whichever produces the higher stresses. Forces
BRIDGE ANALYSIS AND DESIGN 343R-63

imposed by starting and stopping the conveyor should be 4. Buoyancy and streamflow should be based on the water
considered acting with the live load. level appropriate to the other conditions being considered as
5.11.3 Equipment loads—The effect of maintenance acting simultaneously.
equipment on pipeline and ore bridges should be included 5. Nosing and lurching are for railroad bridges only.
with or in lieu of the live loads. 6. Construction load is considered as part of a separate
Catwalks should be designed for a live load of not less group (Group IV). If assumptions of construction loads are
than 60 psf (3kN/m2) and the load should be either contin- made in the design, they should be noted on the plans. If the
uous or discontinuous over the walkway, whichever contractor is required to provide stress analysis calculations
produces the higher stresses. to prove the suitability of the construction method and equip-
ment, these requirements should be spelled out in detail in
5.12—Load combinations the plans.
The loading groups listed in Table 5.12a and Table 5.12b 7. In general only one environmental load is to be applied
represent the basic combinations of loads and forces to at a time except that wind on live load is considered in asso-
which a concrete bridge may be subjected. Each part of a ciation with a reduced wind on the structure and ice may be
bridge, and the foundation on which it rests, should be considered to act concurrently with high water if appropriate
proportioned to resist the group loads applicable for the type to the site.
of structure and the particular site. If, in the engineer's judg- 8. Wind for Group IV combination is assumed to act on
ment, predictability of load conditions or materials of any equipment left on the structure for extended periods.
construction are different than anticipated by the specifica- 9. These factors assume that the earthquake forces used are
tions, these should be accounted for by appropriate changes those associated with an event having a 90 percent proba-
in the allowable stresses, or load factors. bility of not being exceeded within 50 years.
Service load design should be based on the percentage of
basic allowable stress indicated, except no increase in allow- Equations to be satisfied in design
able stresses should be permitted for members or connec- Service load method
tions carrying wind loads only. When designing rigid frame n
bridges, the condition that the lateral earth pressure could be
less than predicted should be investigated using a load factor ∑ αi f i ≤ βf a
i=1
of 0.5 in loading group I. For this condition the percentage of
allowable stress may be taken at 125 percent. where
Variable loads, such as live, buoyancy, and wind, should n = number of individual loads in the load combina-
be reduced or eliminated from the group whenever such tion considered
reduction or elimination will result in a more critical loading αi = load factor for ith loading from Table 5.12a
for the member under consideration. When loading condi- fi = stress produced by ith loading
tions under consideration produce stresses of opposite sign β = percent basic allowable stress from Table 5.12a
to the dead load stresses, or when the stability of the structure fa = basic allowable stress from Chapter 8
may be impaired with reduced dead load, the calculated dead Strength method
load may be reduced as much as 25 percent. n

Table 5.12a and Table 5.12b


∑ αi Pi ≤ φ Rn
i=1
Load factors where
Notes n = number of individual loads in the load combination
1. Permanent loads are loads which will be present on the considered
structure due to the nature of the design and construction. αi = load factor for the ith loading from Table 5.12
Time-varying loads such as creep, shrinkage, and forces Pi = moment, shear, or axial load from the ith loading
induced due to differential support displacements are φ = capacity-reduction factor from Section 7.2 or
assumed to be taken at a value appropriate to the time under Section 9.2.1
consideration (i.e., adjusted for relaxation). Rn = characteristic strength (moment, shear, axial load)
2. Where it produces a more critical condition, the lower
value of earth pressure should be used. Factors for strength RECOMMENDED REFERENCES
design methods are intended to account for future changes in The documents of the various standards-producing organi-
the character of the backfill material. zations referred to in this report are listed here with their
3. Creep, shrinkage, and differential support displace- serial designation, including year of adoption or revision.
ments are time-varying restraint forces which should be The documents listed were the latest effort at the time this
adjusted for relaxation. They should be calculated using report was written. Since some of these documents are
stiffness properties that take cracking into account. The revised frequently, generally in minor detail only, the user of
double value factors for ultimate load represent the uncer- this report should check directly with the sponsoring group
tainties in the calculated values. The factor value creating the if it is desired to refer to the latest revision.
most critical condition should be used.
343R-64 MANUAL OF CONCRETE PRACTICE

Table 5.12a—Load factors


Design method Service load
Load group, percent basic stress I 100 perm. + trans. II 125 perm. + env. III 140 + env. IV 133 const.
Load cases Notes
Permanent loads
Structural DL D 1 1.0 1.0 1.0 1.0
Superimposed DL D 1.0 1.0 1.0 1.0
Earth pressure E 2 1.0/0.5 1.0/0.5 1.0/0.5 1.0/0.5
Creep S 3 1.0 1.0 1.0 1.0
Shrinkage S 3 1.0 1.0 1.0 1.0
Displ. of supts. DS 3 1.0 1.0 1.0 1.0
Buoyancy B 4 1.0 1.0 1.0 1.0
Transient loads
Live load L 1.0 1.0
Impact I 1.0 1.0
Longit. force LF 1.0 1.0
Centrif. force CF 1.0 1.0
Nosing N 5 1.0 1.0
Construction C 6 1.0
Environmental loads 7
Wind W 8 1.0 0.3 0.5
Wing on LL WL 1.0
Temperature T 1.0 1.0
Earthquake EQ 9 0.5
High water SF 1.0 1.0
Ice B 1.0

Table 5.12b—Load factors


Design method Ultimate strength
Load group I II III IV
Load cases Notes
Permanent loads
Structural DL D 1 1.3 1.3 1.3 1.3
Superimposed DL D 1.3 1.3 1.3 1.3
Earth pressure E 2 1.3/0.35 1.3/0.35 1.3/0.35 1.3/0
Creep S 3 1.3/0.7 1.3/0.7 1.3/0.7 1.3/0
Shrinkage S 3 1.3/0.7 1.3/0.7 1.3/0.7 1.3/0
Displ. of supt. DS 3 1.3/0.7 1.3/0.7 1.3/0.7 1.3/0
Buoyancy B 4 1.0 1.0 1.0 1.0
Transient loads
Live load L 2.2
Impact I 2.2
Longit. force LF 2.2
Centrif. force CF 2.2
Nosing N 5 2.2
Construction C 6 1.7
Environmental loads 7
Wind W 8 1.3 0.4 0.7
Wing on LL WL 1.3
Temperature T 1.3 1.3
Earthquake EQ 9 1.0
High Water SF 1.3 1.3
Ice B 1.3

Title F = Frictional forces


A = Axial load deformations and rib shortening I = Impact due to live load
B = Buoyancy ICE = Ice pressure
C = Construction, handling, and erection loads (add to Group L = Live load
II) LF = Longitudinal force from live load
N = Nosing and lurching forces
CF = Centrifugal force
OL = Overload
D = Dead load, including effects of prestressing force, if any S = Shrinkage and other volume changes
DR = Derailment force (to be included with “overload” in load- SF = Stream flow pressure
ing groups SN = Snow load (substitute for W in Group II
DS = Displacement of supports T = Temperature
E = Earth pressure W = Wind load
EQ = Earthquake (substitute for W in Group II) WL = Wind load on live load
BRIDGE ANALYSIS AND DESIGN 343R-65

American Association of State Highway and Transportation 5-8. Elbadry, M. M., and Ghali, A., “Nonlinear Tempera-
Officials ture Distribution and its Effect on Bridges,” IABSE
GSDB Guide Specification for Seismic Design of Proceedings, Zurich, 1983, pp. 66-83.
Highway Bridges, 1983 5-9. Highway Research Board Report 10, “Investigation
HB-13 Standard Specifications for Highway Bridges, of Wind Forces on Highway Bridges,” 1953, National
Thirteenth Edition, 1983 Academy of Sciences, National Research Council, Publica-
LTS-1 Standard Specifications for Structural Supports tion 272.
for Highway Signs, Luminaires, and Traffic 5-10. “Seismic Design Guidelines for Highway Bridges
Signals, 1975. (ATC-6),” Applied Technology Council, Berkeley, Cali-
fornia, 1981.
American Association of Railway Engineers 5-11. Seismology Committee, Structural Engineers Asso-
Manual for Railway Engineering, Chapter 8 ciation of California, “Recommended Lateral Force
Requirements,” July 1959, revised Dec. 1959.
American Concrete Institute 5-12. Bennett, Iven, “Glaze, Its Meteorology and Clima-
209R-82 Prediction of Creep, Shrinkage, and Tempera- tology, Geographical Distribution and Economic Effects,”
ture Effects in Concrete Structures Headquarters Quartermaster Research and Engineering
358R-80 Report on Concrete Guideways Command, U.S. Army Quartermaster Research and Engi-
neering Center, Natick, Massachusetts, Environmental
American National Standards Institute Protection Research Division, Technical Report EP-105,
58.1-1982 Building Code Requirements for Minimum Mar. 1959.
Design Loads in Buildings and Other Structures 5-13. “Ice Loads on Bridge Piers,” Structural Engineering
Series, No. 1, Jan. 1976, prepared by the Hydraulics and
CITED REFERENCES Review Branches, Federal Highway Administration, Wash-
5-1. Ontario Ministry of Transportation and Communica- ington, D.C.
tions, “Ontario Highway Bridge Design Code and Commen- 5-14. Shore Protection Manual, V. I, U.S. Army Coastal
tary,” Downsview, Ontario, 1983. Engineering Research Center, Ft. Belvoir, Va., 1973.
5-2. “Recommended Design Loads for Bridges,” Journal 5-15. “Ship Collision with Bridges and Offshore Struc-
of the Structural Division, ASCE, V. 107, No. St. 7, July tures,” International Association for Bridge and Structural
1981, pp. 1161-1213. Engineers Reports, V. 41, Zurich, Sept. 1982.
5-3. Branson, D. E., Deformation of Concrete Structures, 5-16. “Vibration Tests on Bircherweid Foot-Bridge,”
McGraw-Hill Book Company, New York, 1977. International Civil Engineering Monthly, V. II, No. 4,
5-4. Comite Euro-International du Beton (CEB), “CEB- 1971/1972, pp. 189-192.
FIP Model Code for Concrete Structures,” International 5-17. Matsumoto, Y., et al., “Dynamic Design of Foot
System of Unified Standard Codes of Practice for Structures, Bridges,” Proceedings, IABSE, 1978, pp. 17-78.
V. II, 1978. 5-18. Csagoly, P., and Dorton, R. A., “Proposed Ontario
5-5. Meyers, B. B., and Branson, D. E., “Design Aid for Bridge Design Load,” PR 186, Ministry of Transportation
Predicting Creep and Shrinkage Properties of Concrete,” and Communications, Downsview, Ontario, Canada.
ACI JOURNAL, Proceedings, V. 69, No. 9, Sept. 1972, pp. 5-19. Csagoly, P.; Campbell, T.I.; and Agarwal, A.C.,
551-555. “Bridge Vibration Study,” RR 181, Ministry of Transporta-
5-6. Bažant, Z. P., and Wittmann, F. H. (Ed.), Creep and tion and Communications, Downsview, Ontario.
Shrinkage in Concrete Structures, John Wiley and Sons, 5-20. “Military Fixed Bridges,” TM5-312, Superintendent
Inc., New York, 1982. of Documents, Washington, D.C.
5-7. Priestley, M. J. N., “Design of Concrete Bridges for 5-21. Federal Aviation Agency, “Aircraft Data” AC
Temperature Gradients,” ACI JOURNAL, Proceedings V. 75, #150/5325-5, 1975, and “Airplane Airworthiness,” Advisory
No. 5, May 1978, pp. 209-217. Circular.
343R-66 MANUAL OF CONCRETE PRACTICE

Myrtle Creek Bridge in California used precast elements.

CHAPTER 6—PRELIMINARY DESIGN

6.1—Introduction This chapter includes many of the general factors which


The time invested in preparing the preliminary design of a should be taken into consideration in the preliminary plan-
bridge is perhaps the most critical period in the design process. ning and design of bridges, as well as those that are specific
The designers must take time to properly and meticulously for concrete bridges. A discussion of typical structural,
consider all factors that influence the project. These factors esthetic, construction, operation, and maintenance aspects
transcend purely utilitarian and first-cost considerations. are presented for commonly used types of concrete bridge
At the preliminary design stage, consideration should be structures. The list is not intended to be complete. Therefore,
given to implement details that increase durability, reduce suggestions contained herein should be regarded as general
maintenance and facilitate inspection. Very often it is very guidelines only.
difficult to incorporate these features in the final design if Through preliminary design and approximate dimensional
they had not been considered initially. An excellent source of proportioning based on theory, practice, experience, and
information is the NCHRP Report 349 Maintenance Consid- judgment, suitable geometries and dimensions may be estab-
erations in Highway Design. lished. This information should be confirmed by preliminary
In the preliminary design, it is recommended to have an structural design computations. The same procedure should
interdisciplinary meeting where the points of view of the be followed for several types of structures and configura-
structural designer, together with those of soils, construction, tions. Preparation of scaled drawings of profile elevations of
maintenance, and inspection engineers, environmentalists, trial bridges and their components is a good aid to gain a
geologists, and other specialists, are considered in an open sense of proportion and initial esthetic value. Preliminary
forum. By so doing, the final structure will be better and prob- cost estimates should be prepared for several alternatives.
lems will be avoided during subsequent stages of design, The environmental, economic, and esthetic factors can
construction, and particularly the useful life of the structure. then be evaluated to establish the basis for recommendations
Bridges are important structures in transportation systems, to be submitted to the proper agencies for approval. Upon
and they should have a long service life. Bridges have an receiving an approval, with or without further revisions, the
impact on the social life, as well as the economy, of the engineer can then perform the final design and produce a
region and communities which they serve. Frequently, complete set of construction contract documents.
bridges are very large structures that have a definite impact Several factors which have a direct bearing on the decision-
on the landscape. Bridges have been included in the coat of making process should be reviewed. First, the high cost of
arms of many cities, recognizing the pride and identification construction site labor has forced changes toward industrial-
communities have with these man-made structures. ized construction methods. Methods and equipment for
BRIDGE ANALYSIS AND DESIGN 343R-67

transporting and erecting concrete elements weighing over c. Structure type: span length, span-depth ratio, precast or
100 tons (90 tonnes) are now available. Second, sociological cast-in-place, etc.
demands have focused more attention on esthetic and envi- d. Obstruction of sight for traffic under bridge
ronmental considerations. Consequently, the bridge engineer e. Detour or maintenance of traffic during construction
is faced with the necessity of identifying a growing list of f. Access for major utilities carried by or passing under
environmental constraints, along with corresponding trade- the structure
offs in the design process. Third, technological progress has g. Horizontal and vertical curvatures, and skew angle if
led to mass production of high-performance precast and any
prestressed concrete members with compressive strengths of h. Alignment with approaches
over 10,000 psi (69 MPa). In longer span bridges, it may be i. Interference with aircraft corridors
economical to reduce superstructure dead loads using lighter j. Icing effects where bridge curvature may increase acci-
weight concretes, higher strengths, and composite sections. dent potential
k. Deck drainage
6.2—Factors to be considered l. Bridge profile for wind load and hydrodynamic forces
In selecting a type of structure for a particular site, the m. Need for aircraft warning lights on high bridges
following factors should be evaluated (not necessarily listed n. Need for navigation lights on bridges over navigable
in order of priority): water
6.2.1 Loads o. Need for fenders and other protection from ships for
6.2.1.1 Permanent loads (time invariant) bridges over navigable water
a. Dead loads (superstructure and substructure elements p. Need for crash walls for bridges over railroads
and superimposed loads, including present or future 6.2.3 Corrosion protection—Corrosion protection is a
wearing courses and utilities carried by the structure) factor that must be considered in all structures. With the
b. Earth pressures, at rest, active or passive (on abut- increase in use of deicing salts in the colder climates, corro-
ments, piles located on sloping ground, and retaining sion has become a major problem in bridges, particularly in
walls, including hydrostatic forces) the decks. Particular attention should be given also to corro-
6.2.1.2 Transient loads (time variant) sion protection in areas exposed to aggressive corrosive
a. Vehicular live load and its derivatives (static and conditions such as marine and industrial environments.
dynamic effects, centrifugal and braking forces), and During preliminary design this fact should be taken into
pedestrian loads. Where appropriate, loads imposed by consideration by providing enhanced drainage of the deck,
other transportation modes such as rail transit, avoiding areas where debris could accumulate, and directing
airplanes at airport bridges, heavy timber, and steel runoff away from structural members.
haulers at industrial locations. The use of increased concrete cover, high-strength
b. Wind loads (on structure and vehicles) concrete, epoxy-coated bars, chemical admixtures in the
c. Force effects due to strains induced by ambient temper- concrete, and cathodic protection are some of the measures
ature variations, temperature gradients, differential that can add to the resistance of the structure to corrosion.
creep, shrinkage, relaxation of prestressing steel, and 6.2.4 Esthetic considerations—Due to their importance in
elastic shortening the environment, bridges should be designed to blend with
d. Secondary prestress effects and enhance it. One source of information is ACI MP-1,
Esthetics in Concrete Bridge Design.
e. Friction restraint in sliding bearings and shear resis-
Improving the appearance of a bridge can usually be done
tance in neoprene pads
with a modest increase in cost.
f. Hydrodynamic loads (waves and currents)
Factors to be considered:
6.2.1.3 Exceptional loads
a. Harmony with adjacent structures and the environ-
a. Earthquake, intensity, and duration depending on seis- mental setting
micity of the location. Consideration should be given to
b. Use of appropriate shapes and surface treatments befit-
the potential for soil liquefaction
ting the locality or setting.
b. Ice pressure and forces associated with floods c. Climatic factors that may have an impact on certain
c. Differential foundation settlement types of bridges
d. Collision of vehicles on a primary supporting element d. Design of shapes and details that will assure good
e. Construction loads, including heavy vehicles, lifting appearance after years of service of the structure
cranes, and dynamic effects while lifting segments 6.2.5 Subsurface conditions
f. Special permit vehicles a. Bearing capacity of foundation: spread footings, piles,
6.2.2 Geometry or caissons
a. Number of lanes and width of shoulders and sidewalks b. Uniform or differential foundation settlement
to establish the total deck width c. Settlement or longitudinal movement of an adjacent
b. Horizontal and vertical clearances, as affected by embankment that affects the performance of the bridge
superelevations, structure depth, support widths, and d. Stability of cuts and fills adjacent to the structure
overhead utilities e. Stability of the geological setting
343R-68 MANUAL OF CONCRETE PRACTICE

f. Corrosive soils d. Cofferdams


g. Water table level and anticipated fluctuations e. Pier protection
6.2.6 First cost and ease of maintenance f. Navigational requirements and approvals
a. Total time of construction g. Maintenance of waterway traffic during construction
b. Construction details and constructibility: repetitive h. Stream flow and ice thrust loads
elements and simplicity of connections 6.2.10 Rail and transit bridges—Special requirements
c. Protection of bearings, concrete, and reinforcing steel a. Extra overhead and horizontal clearances
against deleterious elements such as salts, acid rain, b. Unusually heavy loadings such as unit trains, etc.
sulfate exposure, and other chemical agents c. Operational restrictions and approvals during construction
d. Total cost including approach cuts and fills d. Maintenance of rail traffic
e. Possibility of future widening e. Deck details and maintenance requirements for ballast
f. Adaptability for repairs, replacement of the deck or or direct fixation in transitways
bearings, or strengthening f. Provision for future track raising
g. Access for inspection g. Provision for protection from exhaust emissions from
h. Availability of materials and construction expertise locomotives to the structure and users in the case of
and facilities: local versus imported underpasses
i. History of maintenance of similar existing structures h. Security fencing provisions and barrier walls for
and their performance in severe floods or seismic confinement purposes in case of derailments
activity i. Esthetic effort to coordinate these structures and design
6.2.7 Life-cycle cost—The total cost during the expected them to be compatible with highway and pedestrian
life of the structure should be considered using economic bridges and the surroundings
models, such as present worth analysis, when there are 6.2.11 Prestressed concrete—Special considerations
significant differences in maintenance, operation costs, and a. Cost of tooling (formwork, etc.)
schedules for the bridge alternatives considered. Initial costs b. Length of production run
do not properly reflect true cost differences unless there are c. Plan production versus on-site work
no significant cost differences in life-cycle costs after d. Weights and sizes of elements for transportation and
construction. A range of effective interest rates should be lifting
used to account for the difficulty in predicting long-term e. Transportation and erection equipment limitations and
interest rates. costs
6.2.8 Safety f. Material versus production cost
a. Safety of construction crews and adjacent occupants g. Availability of qualified personnel, materials, and
from utilities, traffic (rail, highway, waterway), and facilities
falling debris h. Construction sequencing and stage loading, particu-
b. Minimizing traffic hazards in completed structure larly with regard to post-tensioned girders, precast, and
c. Insuring redundancy of structural components by cast-in-place segments
providing alternative paths in lieu of single load paths 6.2.12 Environmental exposure
to insure against catastrophic failure. This is particu- a. Chemical agents such as acid rain and salt
larly important in seismic regions. Bridge spans shall b. Industrial waste
be tied together to guarantee overall structural integrity c. General climatic factors such as relative humidity,
d. Detailing to enhance structural integrity snow accumulation, and ice formation
e. Providing proper warning signs, traffic signals, and d. Abrasive erosion on piers
illumination on and below the bridge
f. Selection of structure type such that support elements 6.3—High priority items
will not unnecessarily be exposed to collision damage. In general, after considering the preceding factors, the
When exposure to damage is unavoidable, elements following items should be finalized as early as practicable:
should be protected with barriers, earth berms, or by 6.3.1 Typical section and alignment: Vertical and hori-
other appropriate means zontal—To avoid wasteful redesigns during the final stages,
g. Safety barriers to prevent debris or snow from being it is essential to finalize, at the early design stages, bridge
blown on tracks or roadways parameters such as roadway alignment, number of lanes,
h. Chain link fencing to inhibit pedestrians from throwing width of shoulders, type of curb and railing, waterway clear-
objects onto traveled way (road or track) below ances, and the number and size of utilities to be carried
6.2.9 Waterway crossings—Special requirements across the structure. It is necessary that these items be shown
a. Bridge length, bridge under clearance and pier spacing in the preliminary design drawings, often called TS&L (type,
to accommodate flood discharge size, and location) drawings, and submitted to all proper
b. Backwater effects upstream and on piers: ice jams and agencies for approval at the preliminary design phase.
debris dams 6.3.2 Span length composition: Uniform or varying—For
c. Scour potential and erosion of the abutments and grade separation bridges, the total length is determined by
approach fills the requirements of the facility passing under the structure.
BRIDGE ANALYSIS AND DESIGN 343R-69

Long spans that provide more than the minimum legal clear- require special falsework. Falsework bents adjacent to the
ances are desirable because of the increased safety, and are traffic should be protected.
generally more pleasant in appearance. In some bridges the In general, continuous structures with as few joints as
location and type of supports are dictated by foundation possible should be selected. Transverse joints should be
conditions, required clearances, safety, and esthetics. Long avoided if at all possible. Joints usually lead to higher initial
spans with few supports have pleasing appearances and costs and are the source of problems and higher maintenance
create the least obstruction. However, sometimes they have costs in bridges. Decreasing the number of joints also helps
a higher initial cost than shorter span structures dictated by to provide a smoother ride.
the minimum requirements. In longer bridges, expansion joints are unavoidable. The
An analysis of the span composition versus cost is spacing of joints depends on climatic conditions, as well as
appropriate. the type of structure. In milder climates, spacing of joints as
For river and valley crossings, the span lengths may be large as 300 ft (90 m) have been used successfully. Expan-
dictated by any combination of the following items: sion joints should be placed at points of discontinuity,
a. Foundation requirements usually on top of bents.
b. Geological setting and stability When the main load-carrying elements are cast in place,
c. Height of piers the deck slab is also cast in place. If the main elements are
d. Esthetics and harmony with the environment precast, the deck slab may consist of precast deck planks
e. Waterway area and other hydraulic considerations such with a cast-in-place topping. In this case, the planks and
as scour and high water levels during floods topping are generally designed and built for composite
f. Navigational requirements, both during construction action between the precast and cast-in-place portions.
and service Precast butted boxes, double tees, and decked bulb tees
g. Type of debris expected during flood stages (integral deck) may not need a cast-in-place concrete deck,
h. Reliability of flood magnitude predictions in particular, when laterally post-tensioned.
i. Ease of construction 6.4.1 Nonprestressed concrete slab bridges
j. Economy
k. Vessel collision requirements Span ranges
The depth, difficulty, and cost of constructing foundations Types Highway Railroad
determines span length after other constraints are applied. Solid slabs 16 to 44 ft 12 to 24 ft
Least overall first cost often results when substructure and (5 to 14 m) (4 to 8 m)
superstructure costs are equal. Cored or voided slabs 40 to 65 ft 20 to 40 ft
6.3.3 Special conditions—Special conditions include (12 to 20 m) (6 to 12 m)
special subsurface conditions, existing utilities, or mainte- Waffle soffit slabs 40 to 80 ft Not used
nance of traffic which might control the selection of the (12 to 24 m)
structure type, size, and location. Depth-to-span ratios
6.3.4 Combination with other structures—Combination Simple spans 1/15± 1/12±
with other structures such as dams and buildings. Continuous spans 1/20 to 1/24 1/16±
6.3.5 Environmental impact factors—Factors that have a
Appearance: Neat and simple; desirable for short spans.
significant environmental impact should be identified and
Construction: Simplest type for details and formwork.
taken care of during the preliminary design stage. Some of
Construction time: Shortest of any cast-in-place construction.
the factors to be considered are:
Maintenance: Very little except at transverse deck joints,
a. Wetlands
when used. Bearings usually require little maintenance.
b. Vegetation
6.4.2 Nonprestressed concrete girder bridges
c. Animal life
6.4.2.1 T-Beam (Fig. 6.4.1a)
d. Disruption to existing communities (human, flora,
fauna)
e. Integration with the setting Span ranges
f. Views Highway Railroad
30 to 120 ft (9 to 36.5 m) 20 to 40 ft (6 to 12 m)
6.4—Structure types Depth-to-span ratios
In the following subsections, the general characteristics of Simple spans 1/13± 1/8±
the common types of concrete bridge structures are given for Continuous spans 1/15± 1/10±
reference in preliminary studies. In Section 2.5 more infor- Appearance: Elevation is neat and simple. Bottom is
mation is given on this subject. Unless otherwise specifically cluttered. Horizontal widening of stems at piers is detracting. If
noted, the span-to-depth ratio and span lengths refer to required, the exterior girder should be designed with the
highway bridges only. Bridges carrying railroads generally widening on the inside face. Utilities, pipes, and conduits can
have smaller span-to-depth ratios and shorter spans. When- be concealed between girders.
ever traffic beneath the proposed bridge has to be maintained Construction: Requires a good finish on all surfaces; form-
during construction, the use of cast-in-place concrete may work may be complex.
343R-70 MANUAL OF CONCRETE PRACTICE

Appearance: Neat and clean lines from all views; utilities,


pipes, and conduits can be concealed between girders or
within boxes.
Construction: Rough form finish is satisfactory on inside
surfaces but removal of upper slab forming and supports is
difficult and the material may be left inside.
Construction time: More than required for slab or T-Beam
bridges due to staging of concrete placement.
Maintenance: Low, except that bearing and transverse
deck joint details may cause some problems.
6.4.3 Prestressed concrete slab bridges
6.4.3.1 Cast-in-place post-tensioned

Span ranges
Type Highway Railroad
Solid slabs Up to 100 ft Up to 20 ft
(30.5 m) (6 m)
Cored or voided slabs Up to 150 ft Up to 40 ft
(46 m) (12 m)
Partial box voided slabs (slabs Over 150 ft No data
which typically are solid over the (46 m) available
supports and a certain distance to
each side, but voided at the cen-
tral portion of the span)
Depth-to-span ratios
Simple 1/20± 1/16±
Continuous 1/24 to 1/40* 1/18±

Appearance: Neat and simple; desirable for relatively


short spans.
Construction: More complex than nonprestressed
concrete. Sequence of prestressing and grouting requires
supervision by specialists.
Construction time: Usually longer than as nonprestressed
concrete slabs, because of draping of conduit, placing of
anchors, attaining strength, and tensioning operations.
Maintenance: Very little except at transverse deck joints.
Maintenance is required at bearings and post-tensioning
embedments.
6.4.3.2 Precast pretensioned (Fig. 6.4.1f)
Fig. 6.4.1—Typical concrete bridge configurations.
Span ranges
Construction time: Usually somewhat longer than Types Highway Railroad
required for slab bridges due to more complex forming. Solid slabs 19 to 30 ft (6 to 9 m) 12 to 20 ft (4 to 6 m)
Maintenance: Low, except that bearing and transverse Cored slabs 30 to 80 ft (9 to 24 m) 24 to 40 ft (8 to 12 m)
deck joint details may require attention. At stream crossings, Depth-to-span ratio
with inadequate underclearance, floating debris may damage 1/25 to 1/33 1/20 ±
the girder stems. Appearance: Neat and simple; desirable for low short
6.4.2.2 Nonprestressed concrete box girder (Fig. 6.4.1.b) spans.
Construction: Details and formwork very simple; plant
Span ranges fabrication methods are suitable; field erection may be fast.
Highway Railroad No falsework required; units placed by cranes; no prolonged
80 to 200 ft (24 to 60 m) 50 to 100 ft (15 to 30 m) impediment to traffic.
Construction time: Time for erection of precast elements
Depth-to-span ratios at site is minimal.
Highway Railroad
Simple 1/14± 1/11± * For the larger span-to-depth ratios, a haunched slab is sometimes desirable.
Haunches should be designed using the longest possible curves to present the best
Continuous 1/18± 1/14± appearance
BRIDGE ANALYSIS AND DESIGN 343R-71

Maintenance: Very little except at transverse deck joints,


bearings, longitudinal joints, and connections between units.
6.4.4 Prestressed concrete girder bridges
6.4.4.1 Cast-in-place, post-tensioned (Fig. 6.4.1a and
Fig. 6.4.1b)

Span ranges
Types Highway Railroad
Constant-depth beams 40 to 120 ft Up to 80 ft
(12 to 36 m) (24 m)
Constant-depth box beams 80 to 300 ft Up to 110 ft
(25 to 90 m) (30 m)
Haunched beams Up to 200 ft No data
(61 m) available
Haunched box beams Up to 700 ft No data
(215 m) available Fig. 6.4.4.2—Precast prestressed I-beam bridge.
Depth-to-span ratios
Simple spans 1/22± 1/14±
Continuous spans 1/25 to 1/33 1/16± Exterior girder should be designed with flat exterior faces
Haunched girders 1/33 to 1/50 No data or with exposed flanges running continuously over bents by
available widening web into end blocks on the interior face of the exterior
Appearance: From below, T-beams appear cluttered while girder, in post-tensioned beams.
a box girder is neat and clean, making it more attractive; Construction: Longer span girders are more difficult to
elevation of both types is neat and simple. Bent caps should handle after fabrication in plant and at job site; standard
be hidden between girders. Drop caps should be avoided for girders are preferred; special sections are usually more
best appearance. expensive; standard forms are stocked by fabricators;
Construction time: Somewhat longer than for nonpre- members can be used as simple spans, but preferably girders
stressed concrete T-beam or box girder bridges. should be made continuous for live load. Precast girders with
Maintenance: Very low except that bearing and transverse the deck slab cast-in-place can also be used. No falsework is
required except for long spans with precast segments post-
deck joint details require attention. Addition of transverse, as
tensioned; if the latter are stage-stressed by a cantilever
well as longitudinal post-tensioning, greatly reduces the
method, the falsework may not be needed.
number of cracks.
Very long T- and I-sections have shown substantial
6.4.4.2 Precast T-Beam, I-girder, and box girder camber and differential camber. Camber of bulb T-beams on
(Fig. 6.4.1.c, d, and e; and Fig. 6.4.4.2) curved bridges (each simple span being composed of straight
beams) has been reported as a major drawback.
Highway Railroad Construction time: Erection time for precast elements at
Span range site is minimal, but formwork may be required for slabs
30 to 160 ft Up to 110 ft between girders.
(9 to 50 m) (33 m)
Maintenance: Low except that bearing and transverse deck
Depth-to span ratios
joint details may require attention.
T-beam and I-girder
6.4.5 Post-tensioned segmental bridges—Bridges of the
Simple spans 1/18± 1/14±
various types may be constructed in segments and post-
Continuous spans 1/20± 1/16±
tensioned to complete the final structure. The segments may
Spread box girder
be cast-in-place or precast. If cast-in-place, it is common
Simple spans 1/18± Not used
practice to use the balanced cantilever construction method
Continuous spans 1/22± Not used
with traveling forms. If precast, the segments can be erected
Butted box girder
by any of four major methods: balanced cantilever, span-by-
Simple spans 1/25± 1/16±
span, incremental launching, and progressive placing. There
Continuous spans 1/28± 1/18±
are also numerous variations of these, depending on the
Precast box beams ordinarily have a width x of 3 to 4 ft erection techniques used.
(0.9 to 1.2 m), and heights y of 1 ft-9 in. to 4 ft (0.5 to 1.2 m). Segmental construction reduces or eliminates the need for
Appearance: I-beam is similar to T-beam, except for centering or falsework. It permits the use of longer precast
bulbous bottom of standard prestressed girder sections; members which can be transported from the precast plant to the
spread box beam is similar to T-beam; butted box girder is bridge site. It also requires much less time to construct at the
similar to cast-in-place box girder. Utilities, pipes, and site than a similar type cast-in-place. It permits construction in
conduits can be concealed between girders. a planned manufacturing cycle using repetitive operations.
343R-72 MANUAL OF CONCRETE PRACTICE

problems in the supports if they are metallic, and areas where


deterioration of the concrete may start due to cycles of wet
and dry conditions and chemical action.
To avoid these problems there has been a tendency to
eliminate joints as much as possible, particularly in medium
length bridges. In many jurisdictions it is standard to build
Fig. 6.4.6—Rigid frame bridge. jointless bridges up to 300 ft (90 m) long.
The substructure should be designed with appropriate
flexibility such as to maintain secondary stresses within
tolerable limits.
Jointless bridges require careful consideration of stresses
on the abutments and the design of the approach slab. It is
preferable to use integral abutments with the approach slab
made continuous with the bridge deck. An expansion joint is
placed between the approach slab and the road pavement.
6.4.8 Arch bridges
6.4.8.1 General (Fig. 6.4.8.1)
Structural: The arch structure is primarily a compression
member; constant depth for small spans and variable
moment of inertia for medium and long spans; spans as long
as 1000 ft (300 m) have been built; rise-to-span ratio varies
with topography, but the higher the rise, the less the dead
Fig. 6.4.8.1—Arch bridge. load thrust and temperature moment; for fixed arches, thick-
ness at springing lines usually is slightly more than twice that
at the crown; filled spandrels are used only with short spans;
Balanced cantilever construction should be carefully for medium and long deck spans, open spandrels with road-
designed where change in depth is required. Arch forms ways carried by columns are the rule; in a through arch, the
joining each other or joining straight drop in spans require roadway deck is carried by hangers; long single spans are
esthetic consideration to produce the best appearance. Piers, used over deep waterways and shorter multiple spans are
bents, or columns must also be recipients of esthetic consid- more economical over wide shallow waters with excellent
erations, especially where they join the girders. foundation conditions. Shape could be curvilinear, usually
6.4.6 Rigid-frame bridges (Fig. 6.4.6) parabolic, or formed by straight segments whose vertexes
Structural: Integral rigid negative-moment knees greatly follow a parabola.
reduce the positive span moment and overturning moment at Appearance: Graceful and attractive, especially over deep
foundation level; single rigid portal frames can be adapted to gorges, ravines, or large waterways.
narrow water channels, railways, subways, and divided or Construction: Either using falsework or cantilever
undivided highways underneath; double-span rigid frames methods. The cantilever method is preferred when circum-
are suitable for divided multilane highways underneath, with stances prevent the construction of regular falsework or
sufficient median width; triple-span rigid frames can accom- make its construction too costly.
modate multilane divided highways with a wider center Construction time: Usually longer than for other types: use
median. The horizontal member may be of most of the of prefabricated segments and post-tensioning when shorter
construction types described in Sections 6.4.1 through 6.4.4. time is desired.
Members with variable moment of inertia are advantageous Maintenance: Low.
and can be easily incorporated. Preliminary proportioning 6.4.8.2 Spandrel-filled arch (Fig. 6.4.8.2)
can start with a thickness at the knee approximately equal to Structural: Suitable for short spans, 50 to 100 ft (15 to 30 m),
twice that at the crown. and low spandrels, particularly if live loads are heavy. For
Appearance: Graceful and clean; well adaptable to stone longer spans, dead load stresses due to fill become excessive.
facing. Usually its first cost is higher than other types of arches.
Construction: Simple formwork, but strong. Usually Used where esthetic considerations make it desirable.
requires curved formwork for variable depth. 6.4.8.3 Barrel arch (Fig. 6.4.8.3)
Construction time: Similar to that of other cast-in-place types. Structural: Suitable for spans longer than 100 ft (30 m); the
Maintenance: Low. spandrel area is open and the deck supported on walls. Arch
6.4.7 Jointless bridges—Movable joints in bridges are a rib is single unit with a width equal to or slightly less than the
source of problems, and therefore, their number should be deck width. Generally fixed, but may be two-hinged. Top of
minimized. Joints in the bridge deck are very costly to main- arch rib at crown is just below the deck level.
tain, while detracting from the smoothness of traveling the 6.4.8.4 Two-hinged rib open-spandrel arch (Fig. 6.4.8.4)
bridge. If maintenance is not adequate, water, deicing salts, Structural: Usually used in spans longer than 300 ft (90 m).
and other chemicals may leak downward, creating corrosion The two hinges usually are placed at spring lines, either at
BRIDGE ANALYSIS AND DESIGN 343R-73

Fig. 6.4.8.2—Spandrel-filled arch. Fig. 6.4.8.6—Tied arch.

Fig. 6.4.8.7—Stiffened arch.

Fig. 6.4.8.3—Barrel arch.

Fig. 6.4.8.4—Two hinged rib open spandrel arch.

Fig. 6.4.8.5—Fix rib open-spandrel.

the same level or not, depending on topography. Constant rib


section is generally used. Design of the hinges requires Fig. 6.4.9—Cable-stayed bridge.
special attention for heavy long-span arches. In deck-type
arch bridges, the roadway is supported above the arch by The horizontal thrust of the arch is resisted by the tie. The tied-
columns carried by one or more arches; in through-type arch arch is always used as a through span. The deck floor of a tied-
bridges, the roadway is supported below and between the arch bridge is always carried by hangers. Maintenance of ties
arches by hangers. Ribs should be adequately braced trans- and hangers is critical due to tension cracking. Prestressed ties
versely by cross struts. Top of deck arch rib at crown is and hangers should be considered to reduce maintenance.
generally well below deck level to permit use of columns. Spans usually are longer than 300 ft (90 m).
6.4.8.5 Fixed-rib open-spandrel arch (Fig. 6.4.8.5) 6.4.8.7 Stiffened arch (Fig. 6.4.8.7)
Structural: Rib sections are generally variable; thinner Structural: Very similar to tied-arch bridge, with the
sections at crown reduce temperature effects, moments, and difference that the deck is provided with stiff longitudinal
dead load thrust; other factors the same as for two-hinged girders. The arch and deck girders combined provide for a
arch. Usually used in spans over 300 ft (90 m). more efficient system to resist the effect of moving live
6.4.8.6 Tied arch (Fig. 6.4.8.6) loads. Same range of spans, over 300 ft (90 m).
Structural: Tied-arch bridges are used where the supporting 6.4.9 Cable-stayed bridges (Fig. 6.4.9)
foundation cannot resist the arch thrust, or where clearance Structural: Stayed girder bridges have been used with
requirements below the bridge restrict the depth of construction. main span lengths as long as 1300 ft (396 m) (Dames Point
343R-74 MANUAL OF CONCRETE PRACTICE

6.4.10 Suspension bridges


Structural: Suspension bridges with concrete decks and
girders have been built in North America with main spans as
long as 680 ft (207 m) (Hudson Hope Bridge, Peace River,
B.C.). Main supporting elements are a pair of large steel
cables. Concrete deck system serves only to span between
hangers, to stiffen the structure and to resist horizontal and
Fig. 6.4.11a—Vierendeel truss. live loads. To reduce dead load, high-strength and light-
weight concrete can be used for longer spans. Requires large
anchorages for suspension cables.
Appearance: Graceful, slender, well suited to long water
crossings.
Construction: Requires no falsework, but placement of
deck units should be properly staged. Lack of falsework
removes any impedance to traffic underneath during
construction.
Construction time: Probably somewhat greater than for a
Fig. 6.4.11b—Warren truss. cable-stayed bridge.
Maintenance: Above average due to generally greater
number of hangers.
6.4.11 Truss bridges (Fig. 6.4.11a, b, and c)
Structural: A truss bridge may be constructed as a simple,
cantilever, or continuous structure. It may have parallel
chords, inclined upper chord in a through type, or inclined
lower chord in a deck type. It may be prestressed, precast,
and field jointed, or precast and post-tensioned. For spans
longer than usual with girders, in the range of 120 to 250 ft
Fig. 6.4.11c—Pratt truss.
(36 to 76 m), it may prove competitive. A depth-span ratio of
1/10 or more should be used for a deck truss. The use of
inclined chords, particularly in the end panel, is recom-
Bridge, Jacksonville, Fl.). This type of bridge is being used
mended. For about equal quantity of materials, a truss has
in crossings where, previously, suspension bridges were the
less deflection than its girder counterpart.
preferred alternative. Concrete has been used in the substruc-
ture, and many times in the towers and deck. Cellular piers, Although nonprestressed cast-in-place concrete truss
to carry towers and cable stays, have been used. bridges of triangular configuration have been built, their use
Towers have been built either solid or hollow, depending is not recommended. The detail of reinforcement at a joint
on the size and loads involved. Concrete box girders have where many members meet is very complex. Formwork,
been used extensively. They are either single or multiple centering, and placing of concrete is expensive, therefore
cells depending on the deck width. Particular attention must concrete truss bridges with structural steel diagonals offer a
be given during design to take care of stages of construction solution to some of the problems mentioned.
and the different load conditions, which in many cases are Some precast pretensioned concrete trusses have been
more critical than the final loads. built recently in which components are assembled into large
Protection of cable stays from fatigue and stress corrosion modules. The modules are erected by large launching trusses
has been a problem, especially at cable anchorages. High- and joined by external prestressing tendons.
strength concrete has been used to reduce dead load (East While not used extensively, the Vierendeel truss offers
Huntington, W.V.). some esthetic qualities, has simpler details because of the
Appearance: Graceful and delicate; well adapted to both limited number of members at a joint, is easier to form and
urban and rural environments. place, and can be precast or cast in place. If necessary, it can
Construction: At difficult crossings these bridges are be erected by the cantilever method without falsework.
simpler to construct than other common bridge types; Appearance: Varies with shape, size, and design of the
stayed- type bridges are well adapted to long spans. False- joints. It could be the least attractive of any bridge type, but
work usually is not necessary; deck may be constructed by if sensibly designed could be very interesting.
the balanced cantilever method, or precast. Asymmetric In general, the least number of parts produces the best
structures have been successfully built at difficult locations. appearance. A Warren truss presents a better appearance
Construction time: No more time than for other types of than a Pratt truss. A Vierendeel truss has the possibility of
similar span length. presenting the best appearance. For greater strength and
Maintenance: Above average because of complexity of rigidity in a Vierendeel truss, vertical members should be
suspension system. spaced closer near the supports; however, the variation of
BRIDGE ANALYSIS AND DESIGN 343R-75

spacing should be a minimum, as such variations complicate


deck details and increase cost. Effective span length* Slab thickness, h
Construction: Complicated forming slows the construc- ft m in. mm
tion. Requires extensive falsework, making it difficult to 6 1.8 71/4 185
continue traffic under the bridge unless cantilever method of 7 2.1 73/4 195
construction is used. 8 2.4 8 205
9 2.7 81/2 215
Construction time: Usually quite long.
10 3.0 83/4 220
Maintenance: Above average because of complexity of
11 3.4 9 230
trusses.
12 3.7 91/2 240
6.4.12 Special systems—This report should not be inter- 13 4.0 93/4 250
preted as having identified all concrete bridge types avail- 14 4.3 10 260
able for the application at a particular project. Special 15 4.6 101/2 270
systems using creative design and innovative construction 16 4.9 11 280
techniques are continually being developed and used. Each These recommended slab thicknesses will permit proper
concrete bridge project should be evaluated independently. placement of reinforcement with the required concrete
The following list of items is offered as a partial check list: protection. In areas of adverse climatic conditions, a thicker
a. Type of structure slab may be required. The designer should check the current
b. Span length practice of the highway authority in the area where the
c. Design loadings bridge is to be built.
d. Number and width of lanes For precast butted box-beams, a top slab thickness of 3 in.
e. Sidewalk(s) and bicycle way (75 mm) may be used.
f. Span-to-depth ratio For nonprestressed concrete girders, the stem width should
g. Substructure protection be at least 11 in. (280 mm) for up to eight longitudinal rein-
h. Strength and type of concrete forcing bars. It is often necessary to increase this thickness over
i. Grade of reinforcing steel continuous supports to accommodate compressive forces.
j. Type of prestressing system For post-tensioned girders, a 12-in. (300-mm) minimum
k. Method of fabrication and erection stem width provides for two rows of post-tensioning tendons.
l. Method of construction The bottom slab thickness of box girders should be approxi-
m. Site restrictions mately 1/16 of the clear span between webs, but should not
n. Environmental constraints exceed the thickness of the top slab, or be less than 5-1/2 in.
o. Initial cost and maintenance costs (140 mm). The bottom slab thickness may be increased near
The information in this chapter could also be used in the continuous supports to resist compressive forces.
preliminary design of special systems and unusual structures. The webs of box girder superstructures should have a
minimum thickness b of 8 in. (200 mm) unless external
6.5—Superstructure initial section proportioning prestressing is used. AASHTO recommends a minimum
The slab should be cantilevered from the exterior beam or thickness of 8 in. (200 mm) with no longitudinal or vertical
web of the box girder. This produces a more pleasant appear- post-tensioning tendons, 12 in. (305 mm) with only longitudinal
ance and is economical. Usually the cantilever length is from (or vertical) post-tensioning tendons, and 15 in. (381 mm) in
1/3 to 1/2 of the girder spacing. webs with both longitudinal and vertical tendons. It is often
Height of parapet, including slab thickness, should be beneficial to increase the thickness of webs near supports to
from 1/2 to 1/3 of the beam depth to provide a slender provide adequate shear resistance.
appearance to the beam. Minimum height to comply with For segmental precast segments, smaller dimensions than
safety requirements should be provided. those indicated may be adequate depending on size,
The girder spacing should be selected to accommodate the construction facilities available, etc.
deck width and to minimize the cost while maintaining a Other esthetic effects can be created by inclining the
pleasing appearance. In general, it is more economical to use parapet face inward to make it look bright, and inclining the
a thicker slab with a wider girder spacing and cantilevered webs of box girders to give a more slender appearance.
slabs 1/3 to 1/2 of the girder spacing. Usual girder spacings
are in the range of 6 to 9 ft (2 to 3 m) for nonprestressed T- 6.6—Abutments
beam bridges, 7 to 11 ft (2 to 3.5 m) for nonprestressed box 6.6.1 Types—As shown in Fig. 6.6.1, there are two basic
girder bridges, 8 to 16 ft (2.5 to 5 m) for precast prestressed types of abutments: open-end (stub) (Figs. 6.6.1a through
I-beam bridges, and 7 to 12 ft (2 to 3,5 m) for spread precast, 6.6.1c) and closed-end or retaining (deep) (Fig. 6.6.1d
prestressed box-beam bridges. through 6.6.1i). Each has several subtypes as follows:
For preliminary proportioning, the following slab thick-
* The effective span is measured as the clear distance between webs of T-beams
ness h may be used for AASHTO HS20 design loading: or box girders or the top flanges of I-beams.
343R-76 MANUAL OF CONCRETE PRACTICE

Fig 6.6.1—Abutment types.

6.6.1.1 Open-end abutments—These abutments are be needed in the future. It is built prior to constructing
located near the top of the end slope of the approaching the approach embankment; thus, the approach roadway
roadway embankment. embankment spills through the columns.
a. Diaphragm or integral; the wall of the abutment is 6.6.1.2 Closed-end abutments
constructed monolithic with the superstructure a. Cantilever; designed as a retaining wall resisting earth
b. Seat type; there is a joint between the superstructure pressure through cantilever action. High abutments
and the abutment. may have counterforts.
c. Spill-through; often used when an additional span may b. Restrained; for short bridges, the superstructure may be
BRIDGE ANALYSIS AND DESIGN 343R-77

used to support the abutments against earth pressure.


Where subsoil at the foundation level of the abutment
is soft, struts may be placed under the pavement,
extending from abutment to abutment.
c. Rigid frame; in these bridges the abutment is integral
with the superstructure.
d. Cellular or vaulted; for tall abutments the effect of the
earth pressure is reduced and the settlement of the
approach roadway minimized by use of this type. The
front wall is in effect a pier, but the short end span is
hidden by the sidewalls.
e. Gravity or semigravity; the earth pressure is resisted in
full or in part by the weight of the thick wall. It is gener- Fig. 6.7.1—Solid pier.
ally associated with bridges carrying railroad traffic.
f. Mechanically stabilized earth; the earth pressure is
resisted by precast concrete slab elements anchored by
thin metallic or nonmetallic strips embedded in the
embankment. The reaction of the end span is usually
supported by a footing resting on the embankment.
6.6.2 Abutment type selection—Open-end abutments are
usually more economical than closed-end abutments. Since
most of the approach embankment can be placed before
construction of the abutment, there is less potential settle-
ment of road approaches than for the higher backfilled
closed-end type. If used without side walls, open-end abut-
ments allow flexibility for future widening of the roadways Fig. 6.7.2—Pile bent.
being spanned, and they greatly reduce the roadside hazard
produced with a closed-end abutment with nominal hori-
zontal clearance.
Of the open-end abutments, the diaphragm type is
preferred over the seat type since it eliminates expansion
bearings and troublesome deck joints. The diaphragm type,
however, does not permit unlimited thermal or shrinkage
movements and should not be used for structures over 300 ft
(90 m) long, unless provision is made for movement by
expansion joints elsewhere. When selecting the abutment
type, consideration should be given to the drainage design.
Open-end abutments may not be suitable for river cross-
ings where cost of protection (rip-rap or other measures)
may offset the cost advantages of this abutment type. Fig. 6.7.3—Multi-column bent.
6.6.3 Bridge abutment approach slab—A smooth transi-
tion from the approach roadway to the bridge deck is
provided by using approach slabs which span over possible maximum height-thickness ratio of 15, but should not be less
backfill settlement. The slab also helps in controlling runoff than 12 in. (300 mm) thick. This is the minimum thickness
drainage from entering the backfill. that should be used with two planes of reinforcing steel.
When an adequately designed concrete approach slab 6.7.2 Pile bents (Fig. 6.7.2)—These are usually the most
supported at one end by the bridge is provided, usually live load economical and are applicable for slab spans, T-beams, and
surcharge is not considered in the design of the abutment. other types of superstructures. They are suitable for stream
crossings when debris is not a factor. The preferable
6.7—Piers and bents minimum width of cap is 2 ft-6 in. (0.75 m).
The term “pier” pertains to an intermediate substructure When drilled shafts are used, they may be extended as
unit between the abutments. A “bent” is a type of pier circular columns having similar appearance to multicolumn
consisting of one or more columns in the substructure unit, bents. They may be connected by a grade beam or small wall
with or without a cap. at or below ground level.
6.7.1 Solid piers (Fig. 6.7.1)—These are located in Pile bents are unsightly for bridges 20 ft (6 m) or more in
streams where debris, ice, or fast current are present; are height.
preferable for long spans, and may be supported on spread 6.7.3 Multicolumn bents (Fig. 6.7.3)—These generally
footings or pile foundations. A pier wall should have a support dry land structures. They may be supported on either
343R-78 MANUAL OF CONCRETE PRACTICE

6.7.5 Mushroom piers (Fig. 6.7.5)—They are similar to


single-column bents, but without a double-cantilever girder
cap. They resemble a column with an integral drop panel in
flat slab construction. A slab bridge is carried continuously
over such piers with the slab thickened over the piers, thus
forming a mushroom-like construction. They have been used
for spans intermediate between slab bridges and continuous
girder bridges.
6.7.6 Towers—For cable-stayed and suspension bridges,
the towers may be single or twin, fixed or hinged at the base.
Twin towers may have vertical or inclined legs. The details
of towers are discussed in Chapters 10 and 11.

6.8—Appurtenances and details


During the preliminary design, consideration should also
Fig. 6.7.4—Single-column pier. be given to the appurtenances and details that may be neces-
sary for the proper functioning and service of the structure.
To maintain unity in the design, and avoid problems when
the final plans are prepared, proposed solutions should be
incorporated into the preliminary plans submitted for
approval.
Among items to be considered are the following:

Utilities
Bicycle paths
Protection to separate different types of traffic (automo-
biles and trucks, bicycles, pedestrians)
Lighting
Observation areas in scenic bridges
Drainage
Noise abatement

Fig. 6.7.5—Mushroom pier. 6.9—Finishes


The following components are candidates for architectural
finish:
Exterior railing
spread footings or pile foundations. Columns may be Exterior edge of slab
circular, rectangular, or variable in section to provide Exterior girder
esthetic effect. The height to thickness ratio of uniform Column, bent or pier
section columns should be in the range of 12 to 15 for Wing wall
appearance, as well as structural reasons. Unnecessarily Abutment face
thick columns can produce high temperature and shrinkage Integral formed textures on these components up to 1-1/2 in.
stresses. Where large column bents are located in streams, (37.5 mm) thick can dramatically influence the appearance
debris walls of less thickness than the columns, extending and provide at minimal cost increase a way to unify parts of
from the footing to an elevation above high water, are gener- a single bridge or coordinate several bridges, tunnels, and
ally used. other related roadway structures.
6.7.4 Single-column piers (Fig. 6.7.4)—They can some- The architectural finish can be produced with form liners
times be used to avoid skewed bents. They have a special or chemical retarder applied to the forms and washed or air
advantage for viaducts over city streets where the location of blasted upon removal of the forms. ACI 303R, “Guide to
columns is restricted. Their use should be avoided in areas of Cast-in-Place Architectural Concrete Practice” provides
high seismicity. valuable information on architectural finishes.
BRIDGE ANALYSIS AND DESIGN 343R-79

Structural tests of box girder bridge (photo courtesy of Portland Cement Association).

CHAPTER 7—STRENGTH DESIGN

7.1—Introduction clear span plus the depth of the member. However, the span
The recommendations in this chapter are intended for need not exceed the distance between centers of support.
application to all structural elements of bridge structures, In the analysis of continuous and rigid frame members,
except those designed as shells, pipe culverts, and other center-to-center distances between supports should be used
unusual structures. They may also be applied to elements for the determination of moments. Moments at faces of
subjected to special loading conditions during the stages of support may be used for design of members built integrally
fabrication and transportation of precast concrete and during
with supports.
placement of cast-in-place concrete.
7.2.4 Analysis—Various acceptable methods of analysis
are described in Section 10.3. All methods of analysis should
7.2—considerations for analysis, design, and review
7.2.1 General—All members of statically indeterminate satisfy the conditions of equilibrium, displacement compati-
structures should be designed for the maximum effects of the bility, and stability at all points in the structure, along with
loads specified as determined by elastic analysis, except as all magnitudes of loading up to the ultimate. In addition, all
provided for in Section 7.2.4 and 7.2.5. Recommended loads serviceability recommendations of Chapter 8 should be
and load combinations are discussed in Chapter 5. satisfied.
7.2.2 Stiffness—All assumptions, adopted for computing 7.2.5 Redistribution—Negative moments calculated by
the relative flexural and torsional stiffnesses of continuous elastic analysis at the supports of continuous nonprestressed
beams and rigid frame members, should be consistent flexural members for any assumed loading arrangement can
throughout the analysis. The moments of inertia to be used in be increased or decreased as follows (ACI 318)
obtaining the relative stiffnesses of the various members can
be determined from either the uncracked concrete cross ρ – ρ′
20 ⎛ 1 – --------------⎞ , percent (7-1)
section, neglecting the reinforcement, or from the transformed ⎝ ρb ⎠
cracked section as long as the same method is used throughout
the analysis of a continuous or rigid frame structure.
The effect of haunches should be considered both in deter- where
mining bending moments and in designing members. ρ = ratio of tension reinforcement = As/bd
7.2.3 Span length—The span length of members, not built ρ′ = ratio of compression reinforcement = As′/bd
integrally with their supports, should be considered as the ρb = reinforcement producing balanced condition
343R-80 MANUAL OF CONCRETE PRACTICE

The modified negative moments should be used for calcu- to higher stresses at service loads, and may pose a problem
lating moments at sections within the spans. Redistribution where fatigue is a major consideration.
of negative moments should be made only when the section, All elements should be designed to support all loads intro-
at which the moment is reduced, is so designed that ρ or ρ- duced prior to the full development of the design strength of
ρ′ is not greater than 0.50 ρb, where ρb is calculated as the composite member. Reinforcement should be provided
follows (ACI 318) as necessary to prevent separation of the components and to
control cracking.
0.85 β 1 f c ′ 87,000 7.2.6.2 Shoring—When used, shoring should not be
ρ b = -----------------------
- -------------------------- (7-2) removed until the supported elements have developed the
fy 87,000 + f y
strength required to support the prevailing loads and to limit
deflections and cracking at the time of shore removal.
0.85 β 1 f c ′ 600 7.2.6.3 Vertical shear—When an entire composite
ρ b = -----------------------
- -------------------
fy 600 + f y member is assumed to resist vertical shear, design should be in
accordance with the requirements of Section 7.3.7, as for a
where monolithically cast member of the same cross-sectional shape.
fc′ = specified compressive strength of concrete Web reinforcement should be fully anchored into inter-
fy = design yield strength of nonprestressed reinforcement connected elements in accordance with Section 13.2.
β1 = factor used to determine the stress block in ultimate Extended and anchored shear reinforcement may be
load analysis and design included as ties for horizontal shear.
Negative moments calculated by elastic analysis at the 7.2.6.4 Horizontal shear—In a composite member, full
supports of continuous prestressed flexural members, transfer of horizontal shear forces should be assured at
where bonded reinforcement is provided at supports in contact surfaces of interconnected elements. Design for hori-
accordance with Section 9.11, can be increased or zontal shear should be in accordance with the recommenda-
decreased by not more than tions of Section 7.3.15.
7.2.7 T-girder construction—In T-girder construction, the
(30 – 47c/d) percent (7-3) girder web and slab should be effectively bonded together.
Full transfer of shear forces should be assured at the interface
for any assumed gravity loading arrangement. In the of the web and the slab.
previous expression, c is the distance from the extreme The effective slab width used as a girder flange should not
compression fiber to the neutral axis, and d is the distance exceed one-fourth of the girder span; its overhanging width on
from the extreme compression fiber to the centroid of the either side of the web should not exceed six times the thickness
tension steel.7-1 of the slab nor one-half the clear distance to the next girder.
The modified negative moments should be used for calcu- For girders having a slab on one side only, the effective over-
lating moments at sections within spans for the same loading hanging slab width used as a girder flange should not exceed
arrangement. In no case should the negative moments be one-twelfth of the girder span, nor six times the thickness of the
increased or decreased by more than 20 percent. slab, nor one-half the clear distance to the next girder.
Negative moments should not be redistributed where For isolated T-girders, where the flange is used to provide
fatigue of reinforcement is a governing factor. This condi- additional compression area, only that part of the flange adja-
tion can occur where moving live loads contributes a signif- cent to the girder web, with a thickness at least one-half the
icant part of the stresses in the reinforcement. width of the girder web, should be used as compression area.
7.2.6 Composite concrete construction Also, the total width of the flange used as compression area
7.2.6.1 General considerations—The recommendations should not exceed four times the width of the girder web.
of this section provide for the design of composite flexural Load distributing diaphragms should be placed between
members consisting of concrete elements constructed in the girders at span ends and within the spans at intervals not
separate placements, but so interconnected that the elements exceeding 40 ft (12 m). Diaphragms may be omitted where
respond to superimposed loads as a unit. tests or structural analysis show adequate strength.
The entire composite member, or portions thereof, may be Diaphragms for curved girders should be given special
used in resisting the shear and the bending moment. The consideration.
individual elements should be investigated for all critical 7.2.8 Box girder construction
stages of loading. 7.2.8.1 General—This section pertains to the design of
If the specified strength, unit weight, or other properties of simple and continuous spans of single and multiple cell box
the various components are different, the properties of the girder bridges of moderate span lengths (see Section 6.5 for
individual components, or the most critical values, should be typical span lengths and depth-to-span ratios).
used in design. Box girders consist of girder webs and top and bottom
In calculating the flexural strength of a composite slabs. To insure full transfer of shear forces, the girder web
member, no distinction should be made between shored and and top and bottom flanges should be effectively bonded
unshored members. However, unshored construction leads together at their interfaces.
BRIDGE ANALYSIS AND DESIGN 343R-81

For curved girder bridges, torsion should be considered, and standard 90 deg hook. If the slab extends beyond the last
exterior girder shears should be increased to account for torsion. girder web, such reinforcement should extend into the slab
7.2.8.2 Lateral distribution of loads for bending overhang and have an anchorage beyond the exterior face of
moment—The live load bending moment for each interior the web not less than that provided by a standard hook.
beam in a prestressed box beam superstructure should be 7.2.8.6 Diaphragms—Load distributing diaphragms or
determined using the method given in Section 10.5. spreaders should be placed at 60 ft (18 m) intervals, maximum,
7.2.8.3 Effective compression flange width—The effec- unless tests or structural analysis show adequate strength. In
tive width of slab used as a girder flange should not exceed addition, diaphragms should be placed at main supports to
one-fourth of the girder span; the overhanging width used as provide transfer of transverse wind loads to the substructure.
a flange on either side of the web should not exceed six times On curved box girders the need for diaphragms and spacing
the least thickness of the slab, nor one-half the clear distance requirements should be given special consideration.
to the next web. 7.2.9 Limiting dimensions for members
For webs having a slab on one side, only the effective 7.2.9.1 General—Because of the difficulty in placing
overhanging width of slab used as a girder flange should not concrete and the increase in maintenance costs, the use of
exceed one-twelfth of the girder span, nor six times the least thin or small members is seldom economically justifiable.
thickness of the slab, nor one-half the clear distance to the The designer should exercise good judgment in choosing the
next web. optimum size of member.
7.2.8.4 Slab and web thickness—The thickness of the 7.2.9.2 Compression members—Circular compression
top slab for highway bridges should be at least 6 in. (150 mm) members, constituting the principal supports of a structure,
for nonprestressed construction and at least 5-1/2 in. (140 mm) should have a diameter of at least 12 in. (300 mm). Rectan-
for prestressed construction. gular compression members should have a thickness of at
For highway bridges, the thickness of the bottom slab least 10 in. (250 mm) and a gross area not less than 100 in.2
should be at least one-sixteenth of the clear span between (62500 mm2). Auxiliary supports should be not less than 6
webs, or 5-1/2 in. (140 mm), whichever is greater. The in. (150 mm) minimum dimension.
minimum thickness may be reduced to 5 in. (127 mm) for 7.2.9.3 Flexural members—The width of the compres-
factory-produced precast elements. sion face of flexural members should not be less than 6 in.
The thickness of the bottom slab need not be greater than (150 mm). Structural slabs, including the flanges of T-
the top slab, unless required by design. girders, should not be less than 4 in. (102 mm) thick;
If required for shear, the web may be thickened in the area however, in many situations, especially where more than two
adjacent to the supports. The change in web thickness should layers of reinforcing are required, a greater thickness may be
be tapered over a minimum distance equal to twelve times needed to meet minimum cover recommendations of Section
the difference in web thickness. 13.8, and to provide required design depth.
For post-tensioned box girders, in order to accommodate
the post-tensioning ducts, the webs should be at least 1.0 ft 7.3—Strength requirements
(300 mm). 7.3.1 Required strength—Bridge structures and structural
The designer should note, however, that these minimum members should be designed to have strength at all sections
thickness recommendations may not be adequate for heavily sufficient to safely resist the structural effects of the load
reinforced members. For the top and bottom slabs in partic- groups which represent various combinations of loads and
ular, where more than three layers of reinforcing are provided, forces to which the structure may be subjected, as stipulated
the thickness should be sufficient to provide adequate clear in Section 5.12. Each part of such structures should be
cover, construction tolerances, and design depth. proportioned for the group loads that are applicable, and the
7.2.8.5 Top and bottom slab reinforcement—Uniformly maximum design required should be used. The serviceability
distributed reinforcement of at least 0.4 percent of the flange requirements of Chapter 8 should also be satisfied to insure
area should be placed in the bottom slab parallel to the adequate performance at service load levels.
girder span. A single layer of reinforcement may be 7.3.2 Strength—The design strength provided by a
provided. The spacing of such reinforcement should not member or cross-section in terms of load, moment, shear, or
exceed 18 in. (500 mm). stress should be taken as the nominal strength calculated in
Minimum distributed reinforcement of 0.5 percent of the accordance with the recommendations and assumptions of
cross-sectional area of the slab, based on the least slab thick- this Section 7.3, multiplied by a strength reduction factor φ.
ness, should be placed in the bottom slab transverse to the Strength reduction factor φ should be as follows (ACI 318):
girder span. Such reinforcement should be distributed over Flexural, without axial load 0.90
both surfaces with a maximum spacing of 18 in. (500 mm). Axial tension, and axial tension with flexure 0.90
All transverse reinforcement in the bottom slab should Axial compression, and axial compression with flexure:
extend to the exterior face of the outside web in each group Members with spiral reinforcement conforming
and be anchored by a standard 90 deg hook. to Section 13.3 0.75
At least one-third of the bottom layer of the transverse Members with ties conforming to Section 13.3 0.70
reinforcement in the top slab should extend to the exterior Except for low values of axial load, φ may be increased in
face of the outside web in each group and be anchored by a accordance with the following:
343R-82 MANUAL OF CONCRETE PRACTICE

For members in which fy does not exceed 60,000 psi (410 a. The concrete stress of 0.85fc′ is assumed, uniformly
MPa) with symmetric reinforcement, and with (h - d′ – ds)/h distributed over an equivalent compression zone,
not less than 0.70, φ may be increased linearly to 0.90 as φPn bounded by the edges of the cross section and a straight
decreases from 0.10fc′Ag to zero. line located parallel to the neutral axis at a distance a =
For other reinforced members, φ may be increased linearly β1c from the fiber of maximum compressive strain.
to 0.90, as φPn decreases from 0.10fc′Ag or φPb, whichever is b. Distance c from the fiber of maximum strain to the
smaller, to zero. neutral axis is measured in a direction perpendicular to
Shear and torsion 0.85 that axis.
Bearing on concrete 0.70 c. Factor β1 is taken as 0.85 for concrete strengths fc′, up to
Flexure in plain concrete 0.65 and including 4000 psi (27.6 MPa). For strengths above
For prestressed members produced in plants meeting the 4000 psi (27.6 MPa), β1 is reduced at a rate of 0.05 for
requirements of PCI Manual MNL-116, the following each 1000 psi (6.89 MPa) of strength in excess of
strength reduction factors should be used (AASHTO Stan- 4000 psi (27.6 MPa), but β1 need not be less than 0.65.
dard Specifications for Highway Bridges and AREA Manual 7.3.4 Flexure
for Railway Engineering, Chapter 8): 7.3.4.1 Minimum reinforcement of nonprestressed flex-
Flexure, with or without axial tension and for ural members—At any section of a flexural member where
axial tension 0.95 tension reinforcement is required by analysis, the reinforce-
Shear and torsion 0.90 ment provided should be adequate to develop a factored
Compression members, with prestress exceeding moment at least 1.2 times the cracking moment calculated on
225 psi (1.55 MPa) and with spiral reinforcement the basis of the modulus of rupture for normal weight
conforming to Section 13.3.2 0.80 concrete. The modulus of rupture should be obtained from
Compression members, with prestress exceeding tests, or may be taken as
225 psi (1.55 MPa) without spiral reinforcement 0.75
Bearing on concrete 0.75 7.5 f c ′ ( 0.623 f c ′ ) (ACI 318)
For all other prestressed members not specifically
covered, the factors for nonprestressed concrete should be The previous recommendations may be waived if the area
used. Development lengths specified in Chapter 13 do not of reinforcement provided at a section is at least one-third
require a φ factor. greater than that required by analysis based on the critical
7.3.3 Design assumptions—The strength design of members loading combinations.
for flexural and axial loads should be based on assumptions As an aid to the designer, the minimum recommended
given in this section, and on satisfaction of the applicable condi- reinforcement ratio ρmin7-2 may be obtained from the
tions of equilibrium and compatibility of strains. following approximate expressions
Strain in reinforcement and concrete should be assumed
directly proportional to the distance from the neutral axis,
( I ⁄ yt ) ( I ⁄ yt ) fc ′
except that, for deep flexural members with overall depth-to- ρ min = 10 + --------------
- --------------
- --------- (7-4)
2 2 fy
clear span ratios greater than 2/5 for continuous spans and bd bd
4/5 for simple spans, a nonlinear distribution of strain should
be considered (ACI 318).
Maximum usable strain at the extreme concrete compres- ⎧ ( I ⁄ yt ) ( I ⁄ yt ) fc ′ ⎫
ρmin = ⎨ 0.83 10 + --------------
- --------------- --------- ⎬
sion fiber should be assumed equal to 0.003, excluding 2 2 fy ⎭
⎩ bd bd
shrinkage, creep, and temperature strains (ACI 318).
Stress in reinforcement, below specified yield strength fy
for the grade of reinforcement used, should be taken as Es ( I ⁄ yt ) fc ′
ρ min = 10.2 --------------
- --------- (7-5)
times steel strain. For strains greater than that corresponding 2 fy
bd
to fy, stress in reinforcement should be considered indepen-
dent of strain and equal to fy (ACI 318).
Tensile strength of concrete should be neglected in axial ( I ⁄ yt ) fc ′
tension strength calculations and in flexural tension strength ρ min = 0.847 --------------
- ---------
2 fy
calculations of reinforced concrete, except when meeting the bd
requirements of Section 8.7.
The relationship between the concrete compressive stress fc ′
2
distribution and the concrete strain may be assumed to be ρ min = 1.7 ( h ⁄ d ) ---------
rectangular, trapezoidal, parabolic, or any other shape that fy
results in prediction of strength in substantial agreement with
the results of comprehensive tests. These recommendations fc ′
2
may be considered satisfied by an equivalent rectangular ρ min = 0.141 ( h ⁄ d ) --------- (7-6)
fy
concrete stress distribution defined by the following (ACI 318):
BRIDGE ANALYSIS AND DESIGN 343R-83

Of the previous expressions, Eq. (7-4) is the most accurate where


and can be used for T-beams, box girders, and rectangular
sections. Eq. (7-5) is a somewhat simpler expression that can 0.85f c ′ ( b – b w )h f
be used for box girders or rectangular sections. The simplest A sf = ----------------------------------------- (7-11)
fy
expression, Eq. (7-6), can be used for the special case of rect-
angular sections.
and
These minimum reinforcement recommendations should
be followed, even where analysis shows that the calculated
( A s – A sf )f y
moment would be resisted solely by the tensile strength of a = ---------------------------
- (7-12)
the concrete. 0.85f c ′cb w
These minimum reinforcement recommendations do not
apply to footings. The balanced reinforcement ratio for flanged sections with
7.3.4.2 Maximum reinforcement of nonprestressed flex- tension reinforcement only can be computed as follows (ACI
ural members—For flexural members, the reinforcement 318R)
ratio ρ provided should not exceed 0.75 of that ratio ρb,
b 0.85β 1 f c ′ 87, 000 A sf ⎞
which would produce balanced strain conditions for the ρ b = -----w- ⎛ ---------------------
- ---------------------------- + --------
-
section under flexure (ACI 318). b ⎝ fy 87, 000 + f y b w d⎠
Balanced strain conditions exist at a cross section when
the tension reinforcement reaches its yield strength fy, just as
b 0.85β 1 f c ′ 600 A sf
the concrete in compression reaches its ultimate strain of ρ b = -----w- ⎛⎝ ---------------------- ------------------- + ---------⎞⎠ (7-13)
0.003 (ACI 318). b fy 600 + f y b w d
7.3.4.3 Rectangular sections with nonprestressed tension
reinforcement only—For rectangular sections, the design For T-girder and box-girder construction the width of the
moment strength can be computed as follows (ACI 318R) compression face b should be equal to the effective slab
width as defined in Section 7.2.7.
Mn = As fy d (1 – 0.59ρfy /fc′) 7.3.4.5 Rectangular sections with compression rein-
forcement—For rectangular sections and flanged sections in
which the neutral axis lies within the flange, the design
Mn = As fy ⎛ d – ---⎞
a
(7-7)
⎝ 2⎠ moment strength can be computed as follows (ACI 318R)

M n = ( A s – A s ′ )f y ⎛ d – ---⎞ + A s ′f y ( d – d′ )
where a
(7-14)
⎝ 2⎠
a = As fy /(0.85 fc′cb) (7-8)
where
The balanced reinforcement ratio for rectangular sections
( A s – A s ′ )f y
with tension reinforcement only may be calculated as a = ---------------------------
- (7-15)
follows (ACI 318R) 0.85f c ′b

0.85 β 1 f c ′ 87, 000 and the following condition should be satisfied


ρ b = -----------------------
- ----------------------------
fy 87, 000 + f y
As – As ′ f c ′d′ 87, 000
- ≥ 0.85β 1 ----------
------------------ ---------------------------
bd f y d 87, 000 – f y
⎛ ρ = 0.85 β 1 f c ′ 600 ⎞
-----------------------
- ------------------- (7-9)
⎝ b
fy 600 + f y⎠
( As – As ′ ) f c ′d′ 600
----------------------- ≥ 0.85β 1 ---------- ------------------ (7-16)
bd f y d 600 – f y
7.3.4.4 Flanged sections with tension reinforcement
only—When the compression flange thickness is equal to or
greater than the depth of the equivalent rectangular stress When the value of (As – As′)/bd is less than the value given
block, the design moment strength Mn may be computed by by Eq. (7-17), so that the stress in the compression reinforce-
the equations given in Section 7.3.4.3. When the compres- ment is less than the yield strength, or when the effects of
sion flange thickness is less than a, the design moment compression reinforcement are neglected, the design
strength can be computed as follows (ACI 318R) moment strength can be computed by the equations in
Section 7.3.4.3. In these cases, the section is treated as if
reinforced with tension steel only. Alternatively, a general
M n = ( A s – A sf )f y ⎛ d – ---⎞ + A sf f y ( d – 0.5h f )
a analysis can be made based on stress and strain compatibility
(7-10)
⎝ 2⎠ using the assumptions given in Section 7.3.3.
343R-84 MANUAL OF CONCRETE PRACTICE

The balanced reinforcement ratio for rectangular sections in which case


with compression reinforcement can be calculated as follows
(ACI 318R) Tf = 0.85fc′(b – bw)hf (7-23)

0.85β 1 f c ′ 87,000 f sb ′ In the previous expressions, dp is the effective depth of the


ρ b = --------------------- - ρ′
- -------------------------- + ------- prestressing steel. Design examples are given in Reference 7-3.
fy 87,000 + f y f y
b. For members with unbonded prestressing tendons and
a span-to-depth ratio of 35 or less (ACI 318)
⎛ ρ = 0.85β 1 f c ′ 600
---------------------
f sb ′ ⎞
- ρ′
- ------------------- + ------- (7-17)
⎝ b fy 600 + f y f y ⎠ fc ′
f ps = f se + 10,000 + --------------
-
100ρ p
where fsb′ = stress in compression reinforcement at balanced
conditions
fc ′ ⎞
⎛ f = f + 69 + --------------
- (7-24)
⎝ ps se
100ρ ⎠
d′ 87, 000 + f
p
f sb ′ = 87, 000 ⎛ 1 – ---- ----------------------------y⎞ ≥ f y
⎝ d 87, 000 ⎠
but fps in Eq. (7-24) should not be greater than fpy or (fse +
60,000) [(fse + 410)].
d′ 600 + f c. For members with unbonded prestressing tendons and
f sb ′ = 600 ⎛ 1 – ---- -------------------y⎞ ≥ f y (7-18)
⎝ d 600 ⎠ with a span-to-depth ratio greater than 35 (ACI 318)

fc ′
7.3.4.6 Other nonprestressed cross sections—For other - + 10,000
f ps = f se + --------------
cross sections and for conditions of nonsymmetrical bending, 300ρ p
the design moment strength φMn should be computed by a
general analysis based on stress and strain compatibility, using fc ′
⎛ f = f + --------------
- + 69⎞ (7-25)
the assumptions given in Section 7.3.3. The recommendations ⎝ ps se
300ρ ⎠
p
of Section 7.3.4.2 should also be satisfied.
7.3.4.7 Prestressed concrete members—The design but fps in Eq. (7-25) should not be greater than fpy , or (fse +
moment strength for prestressed flexural members can be 30,000) [(fse + 205)].
computed by the same strength design procedures and equa- Nonprestressed reinforcement conforming to Section 3.2,
tions recommended for nonprestressed members. For when used in combination with prestressing tendons, may be
prestressing tendons, fps should be substituted for fy. considered to contribute to the tensile force and may be
In lieu of a more accurate determination of fps based on included in the moment strength calculations at a strength
strain compatibility, and provided that fse is not less than equal to the specified yield strength fy.
0.5fpu, the following approximate values should be used:7-3 The index of prestressed and nonprestressed reinforce-
a. For members with bonded prestressing tendons,7-3 the ment used for the computation of the moment strength of a
equation fps = fpu(1 – 0.3 c/d) can be approximated by member should be such that c/du ≤ 0.42.7-3 For flanged
sections, the steel area should be required to develop the
fps = fpu (1 – 0.3c/du) (7-19) compressive strength of the web only.
When a reinforcement index in excess of that previously
where recommended is provided, design moment strength should
be based on the compression portion of the internal moment
resisting couple. The following expressions satisfy the intent
A ps f pu d p + A s f y d of this recommendation:
d µ = ------------------------------------------
- (7-20)
A ps f pu + A s f y a. For rectangular or flanged sections in which the neutral
axis is within the flange (ACI 318R)
and
2 2
M n = f c ′bd p ( 0.36β 1 – 0.08β 1 ) (7-26)
A ps f pu + A s f y – A s ′f y
c = ----------------------------------------------------------------- for β1c ≤ hf (7-21)
0.85β 1 f c ′b + 0.3A ps f pu ⁄ d u
b. For flanged sections in which the neutral axis falls
outside the flange (ACI 318R)
or
2 2
Mn = [ f c ′b w d p ( 0.36β 1 – 0.08β 1 ) +
A ps f pu + A s f y – A s ′f y – T f
- for β1c ≥ hf
c = -------------------------------------------------------------------- (7-22)
0.85β 1 f c ′b w + 0.3A ps f pu ⁄ d u 0.85fc′(b – bw)hf (dp – 0.5hf)] (7-27)
BRIDGE ANALYSIS AND DESIGN 343R-85

The total amount of prestressed and nonprestressed rein- φPn = 0.80φ [0.85fc′(Ag – Ast) + fy Ast] (7-29)
forcement should be adequate to develop a factored load at
least 1.2 times the cracking load, computed on the basis of All members subjected to a compression load should be
the modulus of rupture fr. designed for the maximum effects of factored moments and
7.3.4.8 Special recommendations for slabs—The axial loads. The factored axial load Pu at the given eccentricity
minimum area of flexural reinforcement for one-way, should not exceed φPn as calculated in Eq. (7-28) or (7-29).
nonprestressed slabs in the direction of the span should be as The balanced strain conditions for a cross section are
recommended in Section 7.3.4.1. The maximum area of flex- defined in Section 7.3.4.2. For a rectangular section with
ural reinforcement for one-way, nonprestressed slabs in the reinforcement in one or two faces and located at approxi-
direction of the span should be as recommended in Section mately the same distance from the axis of bending, the
7.3.4.2. The design moment strength φMn of one-way, balanced load strength φP and balanced moment strength
nonprestressed slabs may be computed as recommended in φMn can be computed as follows (ACI 318R)
Section 7.3.4.3. The design moment strength φMn of one-
way, prestressed slabs may be computed as recommended in φPb = φ(0.85fc′bab + As′fsb′ – As fy) (7-30)
Section 7.3.4.7.
The minimum area of shrinkage and temperature rein- and
forcement for one-way slabs transverse to the direction of
the span should be as follows: φMb = [0.85fc′bab(h/2 – ab/2) + As′fsb′(h/2 – d′)
Slabs where Grade 40 or 50 deformed bars
are used 0.0020
+ As fy(h/2 – ds)] (7-31)
Slabs where Grade 60 deformed bars are used 0.0018
7.3.5 Nonprestressed compression members with or
without flexure where
7.3.5.1 General requirements—The design of members
subject to combined flexure and axial load should be based 87,000 ⎞ d
a b = ⎛ -------------------------- β
on stress and strain compatibility using the assumptions ⎝ 87,000 + f ⎠ 1
y
given in Section 7.3.3. For prestressed members, refer to
Chapter 9. Slenderness effects should be evaluated following
600
the recommendations of Section 7.3.6. a b = ⎛ -------------------⎞ β 1 d (7-32)
⎝ 600 + f ⎠
Members subject to compression load only, or to y

combined axial load and flexural load, should be designed


according to the recommendations of Section 7.3.5.3. and
7.3.5.2 Limits for reinforcement of compression
members—The area of longitudinal reinforcement for fsb′ = 87,000 – (d′/d)(87,000 + fy ) ≤ fy
compression members should not be less than 0.01 or more
than 0.08 times the gross area of Ag of the section. [fsb′ = 600 – (d′/d)(600 + fy ) ≤ fy] (7-33)
The minimum number of longitudinal reinforcing bars in
compression members should be four for bars within rectan- The design strength under combined flexure and axial load
gular ties six for bars within circular ties, and six for bars should be based on stress and strain compatibility using the
enclosed by spirals conforming to Section 13.3. assumptions given in Section 7.3.3. The strength of a cross
For compression members with a larger cross section than section is controlled by tension when the nominal axial load
required by considerations of loading, a reduced effective strength Pn is less than Pb. The strength of a cross section is
area Ag may be used to determine the minimum longitudinal controlled by compression when the axial load design strength
reinforcing. In no case, however, should this effective area Pn is greater than Pb. The combined axial load and moment
be taken as less than one-half the total area. strength should be multiplied by the appropriate capacity
7.3.5.3 Compression member strength—The following factor reduction φ as recommended in Section 7.3.2.
provisions may be used as a guide to define the range of the For members subject to combined flexure and compressive
load-moment interaction relationship for members subject to axial load, when the design axial load strength φPn is less
axial load only or combined axial load and flexural load. than the smaller of 0.10fc′Ag or φPb, the ratio of reinforce-
The design axial load strength φPn of compression ment ρ provided should not exceed 0.75 of the ratio ρb that
members with spiral reinforcement as recommended in would produce balanced strain conditions for the section
Section 13.3 should not be greater than (ACI 318) under flexure without axial load. For members with compres-
sion reinforcement, that portion of ρb, equalized by compres-
φPn = 0.85φ[0.85fc′(Ag – Ast) + fy Ast] (7-28) sion reinforcement, need not be reduced by the 0.75 factor.
7.3.5.4 Biaxial loading—In lieu of a general section
The design axial load strength φPn of compression analysis based on stress and strain compatibility for a condi-
members with tie reinforcement as recommended in Section tion of biaxial flexural loading, the design strength of rectan-
13.3 should not be greater than (ACI 318) gular members under such loading conditions may be
343R-86 MANUAL OF CONCRETE PRACTICE

approximated using the charts, tables, and formulas given in d. For compression members restrained laterally by struts
Reference 7-4, or the following expressions can be used to or beams with brackets used at the junction, lu should
approximate the axial design strength of noncircular be the clear distance between the lower support or
members subject to biaxial bending7-5 fixity of the base and the lower edge of the bracket,
provided that the bracket width equals that of the strut
1 or beam, and is at least one-half the width of the
φP nxy = ------------------------------------------------------------------- (7-34) compression member.
1 ⁄ φP nx + 1 ⁄ φP ny + 1 ⁄ φP o
e. Where haunches are present, lu should be measured to the
lower extremity of the haunch in the plane considered.
when
The length which produces the greatest ratio of length to the
radius of gyration of the section should be considered, as well
Pu ≥ 0.10fc′Ag (7-35)
as compatibility with the loading and support conditions.
7.3.6.3 Radius of gyration—The radius of gyration r
or may be equal to 0.30 times the overall dimension in the
direction in which stability is being considered for rectan-
Mux /φMnx + Muy /φMny = 1 (7-36) gular members, and 0.25 times the diameter for circular
members. For other shapes, r may be computed for the gross
when the applied axial design load concrete section.
7.3.6.4 Effective length factor and lateral stability—The
Pu < 0.10fc′Ag (7-37) effective length of a compression member should be Klu,
where the effective length factor K should not be less than
7.3.6 Slenderness effects in compression members (ACI 318)
7.3.6.1 General—Wherever possible, the design of a. For compression members braced against side-sway,
compression members should be based on a comprehensive the effective length factor K should be 1.0, unless anal-
analysis of the structure. Such analysis should be a second- ysis shows that a lower value may be used.
order analysis, taking into account the deformation of the b. For compression members not braced against side-
structure and the duration of the loads. When axial loads are sway, lateral instability should be considered in deter-
of sufficient magnitude to reduce stiffness or increase fixed- mining the effective length Klu for all structures in
end moments, such effects should be included. which the total translational stiffness of the bracing
In lieu of a second-order analysis, the design of compres- elements is less than six times the sum of the combined
sion members can be based on the approximate procedure translational stiffnesses of all the compression
recommended in the following sections. members in the level under consideration. All other
7.3.6.2 Unsupported length—For purposes of deter- structures may be assumed to be restrained against
mining the limiting dimensions of compression members, lateral instability. For structures subject to side-sway,
the unsupported length lu should be the clear distance the value of Klu should be determined with due consid-
between lateral supports, except as recommended in Subsec- eration of cracking and reinforcement on relative stiff-
tions (a) through (e) below: ness. When determining the stiffness ratio of beams
a. In pile bent construction, lu for the pile should be the and columns to obtain K, the beam stiffness should be
clear distance between the lowest lateral support, as obtained using Eq. (7-39), with ßd as zero. In no case
described in Subsection (c) below, and the lower should K be less than 1.0.
extremity at which the pile may be assumed to be fixed, For compression members braced against side-sway, the
depending on the soil conditions. effects of slenderness may be neglected when Klu/r is less
b. For compression members supported on spread or pile than 34 – 12M1/M2. For compression members not braced
footings, lu should be the clear distance between the top against side-sway, the effects of slenderness may be
of the footing and the underside of the deepest flexural neglected when Klu/r is less than 22. For all compression
member, framing into the compression member in the members with Klu/r greater than 100, an analysis should be
direction of potential translation at the next higher made as defined in Section 7.3.6.1.
level. For evaluation of slenderness effects, M1 is defined as the
c. For members restrained laterally by struts, ties, or smaller factored end moment, calculated by conventional
beams, lu should be the clear distance between consec- frame analysis. M1 is positive if the member is bent in single
utive struts in the vertical plane, provided that two such curvature and negative if bent in double curvature. M2 is
struts should meet the compression member at approx- defined as the larger factored end moment, calculated by
imately the same level, and the angle between vertical conventional frame analysis, always positive.
planes through the struts should not vary more than 7.3.6.5 Moment magnification—Compression members
15 deg from a right angle. Such struts should be of should be designed using the factored axial load Pu from a
adequate dimensions and have sufficient anchorage to conventional frame analysis and a magnified factored
restrain the member against lateral deflection. moment Mc defined as follows (ACI 318)
BRIDGE ANALYSIS AND DESIGN 343R-87

Mc = δbM2b + δsM2s (7-38) When compression members are subject to bending about
principal axes, the moment about each axis should be magni-
where fied by δb and δs and computed from corresponding condi-
tions of restraint about that axis. In structures which are not
braced against side-sway, the flexural members should be
Cm
δ b = ---------------------------
- ≥ 1.0 (7-39) designed for the total magnified end moments of the
1 – P u ⁄ φP c compression members at the joint.
When a group of compression members on one level
1 comprise a bent, or when they are connected integrally to the
δ s = ------------------------------------ ≥ 1.0 (7-40)
1 – ΣP u ⁄ φΣP c same superstructure and collectively resist the side-sway of
the structure, δb and δs should be computed for the member
group, as described in Section 7.3.6.5.
and
7.3.7 Shear strength required—The design of cross
sections subject to shear should be based on
Pc = π2EI/(Klu)2 (7-41)
Vu ≤ φNn (7-45)
In the previous expressions, Σ Pu and Σ Pc are the summa-
tions for all columns in a story. For frames not braced against where Vu is the factored shear force at the section under con-
side-sway, both δb and δs should be computed. For frames sideration, and Vn is the nominal shear strength computed by
braced against side-sway, δs should be zero. In calculating P,
K should be computed according to Section 7.3.6.4(a) for δb
Vn = Vc + Vs (7-46)
and according to Section 7.3.6.4(b) for δs.
In lieu of a more accurate calculation, EI in Eq. (7-41) may
where Vc is the nominal shear strength provided by the con-
be either
crete in accordance with Section 7.3.8 or 7.3.9, and Vs is the
nominal shear strength provided by the shear reinforcement
E c I g ⁄ 5 + E s I se in accordance with Section 7.3.11.
EI = -----------------------------------
- (7-42)
1 + βd In determining the shear strength Vc whenever applicable,
the effects of axial forces due to creep, shrinkage, and
or conservatively temperature changes, should be considered in restrained
members, and the effects of inclined flexural compression in
variable-depth members may be included.
E c I g ⁄ 2.5
EI = ---------------------
- (7-43) The maximum factored shear force Vu at supports may be
1 + βd computed in accordance with (c) or (d) below when both of
the following conditions (a) and (b) are satisfied (ACI 318):
where βd is defined as the ratio of maximum factored dead a. The support reaction in the direction of the applied
load moment to maximum factored total load moment, al- shear introduces compression into the end regions of
ways positive (ACI 318). the member.
In Eq. (7-39) Cm, for members braced against side-sway b. No concentrated load occurs between the face of the
and without transverse loads between supports, may be support and the location of critical section as defined
below in (c) or (d).
Cm = 0.6 + 0.4M1/M2 (7-44) c. For nonprestressed members, sections located less than
a distance d from the face of the support may be
but not less than 0.4. For all other cases, Cm should be 1.0 designed for the same shear Vu as that computed at a
(ACI 318). distance d.
If the computations show that there is no moment at both d. For prestressed members, sections located less than a
ends of a compression member, or that the computed end distance h/2 from the face of the support may be
eccentricities are less than (0.6 + 0.03h) in. [(15 + 0.03h) designed for the same shear Vu as that computed at a
mm], M2 in Eq. (7-38) should be based on a minimum eccen- distance h/2.
tricity of (0.6 + 0.03h) in. [(15 + 0.03h) mm] about each prin- For deep flexural members, brackets, corbels, slabs and
cipal axis separately. The ratio M1/M2 in Eq. (7-41) should footings, the recommendations of Section 7.3.14 through
be determined as follows (ACI 318): 7.3.16 should be followed.
a. When the computed end eccentricities are less than (0.6 7.3.8 Shear strength provided by concrete for nonpre-
+ 0.03h) in. [(15 + 0.03h) mm], computed end stressed members
moments may be used to evaluate M1/M2. 7.3.8.1 Simplified strength calculations—Shear strength
b. If computations show that there is essentially no Vc should be computed by the provisions of (a) through (d)
moment at both ends of a compression member, the below, unless a more detailed calculation is made (ACI 318).
ratio M1/M2 should be equal to one. a. For members subject to shear and flexure only
343R-88 MANUAL OF CONCRETE PRACTICE

Vc = 2 f c ′ bwd (0.17 f c ′ bwd) (7-47) Quantity Nu/Ag should be expressed in psi (MPa). When
Mm as computed by Eq. (7-51), is negative, Vc should be
computed by Eq. (7-52).
b. For members subject to axial compression g. For members subject to significant axial tension
Vc = 2(1 + 0.005 Nu/Ag) f c ′ bwd
Vc = 2(1 + Nu/500Ag) f c ′ bwd
[Vc = 0.17 (1 + 0.073Nu/Ag) f c ′ bwd] (7-48)
[Vc = 0.17 (1 + 0.29NuAg) f c ′ bwd] (7-53)
with Nu/Ag expressed in psi (MPa).
c. For members subject to significant axial tension, the
where Nu is negative for tension. Quantity Nu/Ag should be
shear reinforcement should be designed to carry the
expressed in psi (MPa).
total shear.
7.3.9 Shear strength provided by concrete for prestressed
d. At sections of members where the torsional moment Tu
members
exceeds
7.3.9.1 Basic strength calculation—For members with
2 2
an effective prestress force no less than 40 percent of the
φ ( 0.5 f c ′x y ) [ φ ( 0.04 f c ′x y ) ] tensile strength of the flexural reinforcement, the shear
strength Vc should be computed by equation (7-54), unless a
more detailed calculation is made (ACI 318)
2 f c ′b w d
V c = -------------------------------------------------
-
2
1 + ( 2.5C t T u ⁄ V u ) Vc = (0.6 f c ′ + 700 Vud/Mu)bwd

0.17 f c ′b w d [Vc = (0.05 f c ′ + 4.8 Vud/Mu)bwd] (7-54)


V c = -------------------------------------------------
- (7-49)
2
1 + ( 2.5C t T u ⁄ V u )
But Vc need not be less than 2 f c ′ bwd (0.17 f c ′ bwd), nor
where x is the smaller overall dimension, and y is the larger should Vc be greater than 5 f c ′ bwd (0.42 f c ′ bwd), or the
overall dimension of the rectangular cross section. value given in Section 7.3.9.3. The quantity Vud/Mu should
7.3.8.2 Detailed strength calculations—Alternatively, not be greater than 1.0, where Mu is the factored moment
shear strength Vc may be computed by the more detailed occurring simultaneously with Vu at the section considered.
provisions of (e) through (g) below (ACI 318): When applying Eq. (7-54), d in the quantity Vud/Mu should
e. For members subject to shear and flexure only be the distance from the extreme compression fiber to the
centroid of the prestressed reinforcement.
7.3.9.2 Detailed strength calculations—Alternatively,
Vc = [1.9 f c ′ + 2500ρw(Vud/Mu)]bwd
the shear strength Vc may be computed in accordance with
(a) through (c) below, where Vc should be the lesser of Vci or
{Vc = [0.16 f c ′ + 17.2ρw(Vud/Mu)]bwd} (7-50) Vcw.7-3
a. Shear strength Vci should be computed by
but not greater than 3.5 f c ′ bwd or (0.29 f c ′ bwd). The
quantity Vud/Mu should not be greater than 1.0 for computing Vci = 0.6 f c ′ bwd + Vd + ViMcr/Mmax
Vc by Eq. (7-50), where Mu is the factored moment occurring
simultaneously with Vu at the section under consideration.
f. For members subject to axial compression, Eq. (7-50) (Vci = 0.05 f c ′ bwd + Vd + ViMcr/Mmax) (7-55)
may be used to compute Vc with a modified moment
Mm, Mm substituted for Mu, and Vud/ Mu not limited to but Vci need not be less than
1.0, where

Mm = Mu – Nu(4h – d)/8 (7-51) 1.7 f c ′ bwd (0.14 f c ′ bwd)

However, Vc should not be greater than where

V c = 3.5 f c ′ b w d 1 + N u ⁄ 500A g Mcr = (I/yt) (6 f c ′ + fpe – fd)

( V c = 0.29 f c ′ b w d 1 + 0.29N u ⁄ A g ) (7-52) [Mcr = (I/yt) (0.5 f c ′ + fpe – fd)] (7-56)


BRIDGE ANALYSIS AND DESIGN 343R-89

and values of Mmax and Vi should be computed from the load 7.3.11.1 Types of shear reinforcement—Shear reinforce-
combination, causing the maximum moment to occur at the ment may consist of stirrups or closed ties perpendicular to the
section. axis of the member. In addition, for nonprestressed members,
b. Shear strength Vcw should be computed by shear reinforcement may also consist of:
a. Stirrups or closed ties making an angle of 45 deg or
more with the longitudinal reinforcement.
Vcw = (3.5 f c ′ + 0.3fpc)bw d + Vp
b. Longitudinal reinforcement with bent portion making
an angle of 30 deg or more with the longitudinal
[Vcw = (0.29 f c ′ + 0.3fpc)bw d + Vp] (7-57) tension reinforcement.
c. Combinations of stirrups or closed ties and bent longi-
tudinal reinforcement.
Vcw may also be computed as the shear force corre-
d. Spirals.
sponding to the dead load, plus live load that results in a prin-
Design yield strength of shear reinforcement should not
cipal tensile stress of 4 f c ′ (0.33 f c ′ ) at the centroidal axis
exceed 60,000 psi (410 MPa).
of the member or at the intersection of flange and web, when
Stirrups, closed ties, and other bars or wires used as shear
the centroidal axis is in the flange. In composite members,
reinforcement should extend to a distance d from the
the principal tensile stress should be computed using the
extreme compression fiber, and should be anchored at both
cross section that resists the live load.
ends in accordance with Section 13.2, to develop the design
c. In Eq. (7-55) and (7-57), d should be the distance from
yield strength of the reinforcement.
the extreme compression fiber to the centroid of the
7.3.11.2 Spacing limits for shear reinforcement—The
prestressed reinforcement or 0.8h, whichever is greater.
spacing of shear reinforcement placed perpendicular to the
7.3.9.3 Strength reduction due to transfer length and axis of the member should not exceed d/2 in nonprestressed
bonding—In pretensioned members, in which the section at a members, 0.75h in prestressed members, or 24 in. (0.60 m).
distance h/2 from the face of the support is closer to the end of
Inclined stirrups and bent longitudinal reinforcement
the member than the transfer length of the prestressing
should be spaced so that every 45 deg line, extending toward
tendons, the reduced prestress should be considered when
the reaction from the mid-depth of the member d/2 to the
computing Vcw. This value of Vcw should also be the maximum
longitudinal tension reinforcement, is crossed by at least one
limit for Eq. (7-54). Prestress force may be assumed to vary
line of shear reinforcement.
linearly from zero at the end of a tendon to a maximum at a
When Vs exceeds 4 f c ′ bwd (0.33 f c ′ bwd), the maximum
distance from the end of the tendon equal to the transfer
spacings previously given should be reduced by one-half
length. The transfer length may be assumed to be 50 diameters
(ACI 318).
for strand and 100 diameters for single wire (ACI 318).
7.3.11.3 Minimum shear reinforcement—A minimum
In pretensioned members, where the bonding of some area of shear reinforcement should be provided in all rein-
tendons does not extend to the end of the member, a reduced forced concrete flexural members (both prestressed and
prestress should be considered when computing Vc. The nonprestressed), where the factored shear force Vu exceeds
value of Vcw calculated using the reduced prestress should one-half the shear strength provided by the concrete φVc
also be taken as the maximum limit for Eq. (7-54). The except for:
prestress force, due to tendons for which bonding does not
a. Slabs and footings.
extend to the end of the member, may be assumed to vary
b. Beams with total depth not greater than 10 in. (0.25 m),
linearly from zero at the point at which bonding commences to
two-and-one-half times the thickness of the flange, or
a maximum at a distance from this point equal to the transfer
one-half the width of the web, whichever is greater.
length. The transfer length may be assumed to be 50 diameters
The previous minimum shear reinforcement recommenda-
for strand and 100 diameters for single wire (ACI 318).
tions may be waived if tests show that the required nominal
7.3.10 Lightweight concrete shear strength—All provi-
flexural and shear strengths can be developed when shear
sions for shear strength Vc and torsional moment strength Tc
reinforcement is omitted. Such tests should simulate the
are recommended for normal weight concrete. When light-
effects of differential settlement, creep, shrinkage, and
weight aggregate concrete is used, one of the modifications
temperature change, based on a realistic assessment of such
below is recommended (ACI 318):
effects occurring in service (ACI 318).
a. When fct is specified, provisions for Vc and Tc should be Where shear reinforcement is recommended as above, or
modified by substituting fct /6.7 for f c ′ (0.08 f c ′ ), but by analysis, and where the factored torsional moment Tu
the value of fct /6.7 should not exceed fc ′ does not exceed
(0.08 f c ′ ).
b. When fct is not specified, all values of f c ′ (0.08 f c ′ )
affecting Vc , Tc , and Mcr should be multiplied by 0.75 φ (0.5 f c ′ Σx2y) [φ (0.04 f c ′ Σx2y)]
for “all lightweight” concrete and by 0.85 for “sand-
lightweight” concrete. Linear interpolation may be the minimum area of shear reinforcement for prestressed
used when partial sand replacement is used. (except as provided for below) and nonprestressed members
7.3.11 Shear strength provided by shear reinforcement should be computed as follows (ACI 318)
343R-90 MANUAL OF CONCRETE PRACTICE

Av = 50 bws/fy 7.3.12 Combined shear and torsion strength for nonpre-


stressed members with rectangular, flanged, or box sections
(Av = 0.35 bws/fy) (7-58) 7.3.12.1 General—Torsion effects should be included
with shear and flexure, where factored torsional moment Tu
where bw and s are in in. (mm). exceeds φ(0.5 f c ′ Σx2y) [φ(0.04 f c ′ Σx2y)]. Otherwise,
For prestressed members with an effective prestress force torsion effects may be neglected (ACI 318).
not less than 40 percent of the tensile strength of the flexural For members with rectangular or flanged sections, the sum
reinforcement, the minimum area of shear reinforcement may Σx2y should be taken for the component rectangles of the
be computed by the lower of Eq. (7-58) or (7-59) (ACI 318) section, but the overhanging flange width used in the design
should not exceed three times the flange thickness (ACI 318).
A ps f pu s d A rectangular box section may be taken as a solid section,
A v = -------
- ------ --- ------ (7-59)
80 f y d b w if the wall thickness tw is at least x/4. A box section with a
wall thickness less than x/4, but greater than x/10, may also
Where the factored torsional moment Tu exceeds be taken as a solid section, except that Σ x2y should be multi-
φ(0.5 f c ′ Σx2y) or [φ (0.04 f c ′ Σx2y)], and where web rein- plied by 4tw /x. When h is less than x/10, the stiffness of the
forcement is recommended by this section or by analysis, the wall should be considered. Fillets should be provided at inte-
minimum area of closed stirrups should be computed as rior corners of all box sections (ACI 318).
follows (ACI 318) For a member having thin-walled open sections, consider-
ation of the torsion caused by restrained warping may be
AvV + 2At = 50bws/fy
necessary (ACI 318).
If the factored torsional moment Tu in a member is
(Av + 2At = 0.35bws/fy) (7-60)
required to maintain equilibrium, the member should be
designed to carry that torsional moment in accordance with
7.3.11.4 Design of shear reinforcement—Where the
Section 7.3.12.2 (ACI 318).
factored shear force Vu exceeds the shear strength φV, shear
reinforcement should be provided to satisfy Eq. (7-45) and In a statically indeterminate structure where reduction of
Eq. (7-46). The shear strength Vs should be computed in torsional moment in a member can occur due to a redistribu-
accordance with the following paragraphs (ACI 318) tion of internal forces, the maximum factored torsional
moment Tu may be reduced to φ(4 f c ′ Σx2y/3)
Vs = Avfyd/s (7-61) [φ(0.33 f c ′ Σx2y/3)]. In such a case, the correspondingly
adjusted moments and shears in adjoining members should
where Av is the area of shear reinforcement within a distance s. be used in design (ACI 318).
When inclined stirrups are used as shear reinforcement In lieu of a more exact analysis, torsional loading from a slab
should be uniformly distributed along the member (ACI 318).
A v f y ( sin α + cos α )d Sections located less than a distance d or b, whichever is
V s = --------------------------------------------------
- (7-62) less, from the face of the support may be designed for the
s
same torsional moment Tu as that computed at that distance
When shear reinforcement consists of a single bar or a d or b.
single group of parallel bars all bent up at the same distance 7.3.12.2 Torsional moment strength required—Design
from the support of cross sections subject to torsion should be based on

Vs = Avfysinα (7-63) Tu ≤ φTn (7-64)

but not greater than 3 f c ′ bwd (0.25 f c ′ bwd). where Tu is the factored torsional moment at the section con-
When shear reinforcement consists of a series of parallel sidered, and Tn is the nominal torsional moment strength
bent-up bars or groups of parallel bent-up bars at different computed by
distance from the support, shear strength Vs should be
computed by Eq. (7-62). Only the center three-fourths of the
Tn = T c + T s (7-65)
inclined portion of any longitudinal bent bar should be
considered effective for shear reinforcement.
Where more than one type of shear reinforcement is used where Tc is the nominal torsional moment strength provided
to reinforce the same portion of a member, the shear strength by the concrete in accordance with Section 7.3.12.3, and Ts
Vs should be computed as the sum of the Vs values computed is the nominal torsional moment strength provided by torsion
for the various types. reinforcement in accordance with Section 7.3. (ACI 318).
Shear strength Vs should not be greater than 8 f c ′ bwd 7.3.12.3 Torsional moment strength provided by
(0.67 f c ′ bwd). concrete—Torsional moment strength should be computed by
BRIDGE ANALYSIS AND DESIGN 343R-91

2 dance with Eq. (7-68) or (7-69). A minimum area of closed


0.8 f c ′Σx y stirrups should be provided in accordance with Section
T c = -----------------------------------
0.4V 2 7.3.11.3.
1 + ⎛ -------------u-⎞
⎝CT ⎠ The required area of longitudinal bars Al distributed
t u
around the perimeter of the closed stirrups At should be
computed as follows (ACI 318)
2
0.07 f c ′Σx y Al = 2At (x1 + y1)/s (7-68)
T c = ----------------------------------- (7-66)
0.4V 2
1 + ⎛ -------------u-⎞
⎝CT ⎠ or by
t u

A l = 400xs
Tu
For members subject to significant axial tension, torsion -------------- ⎛ -----------------------------------
-⎞ – 2A t ( x 1 + y 1 ) ⁄ s
reinforcement should be designed to carry the total torsional f y T u + V u ⁄ ( 3C t )⎠

moment, unless a more detailed calculation is made, in
which Tc is given by Eq. (7-66) and Vc given by Eq. (7-49) is
⎧ 2.76xs ⎛ Tu ⎞ ⎫
multiplied by ⎨ A l = ---------------- ⎝ ------------------------------------⎠ – 2A t ( x 1 + y 1 ) ⁄ s ⎬
⎩ f y T u + V u ⁄ ( 3C t ) ⎭
(1 + Nu/500Ag)[(1 + 0.29Nu/Ag)], (7-69)

where Nu is negative for tension (ACI 318). whichever is greater. The value of Al computed by Eq. (7-69)
7.3.12.4 Torsion reinforcement recommendations— need not exceed that obtained by substituting:
Torsion reinforcement, where required, should be provided
in addition to reinforcement required to resist shear, flexure, 50bws/fy (0.35bws/fy) for 2At.
and axial forces.
Reinforcement required for torsion may be combined with The torsional moment strength Ts should not exceed 4Tc.
that required for other forces, provided that the area furnished is 7.3.13 Combined shear and torsion strength for
the sum of individually required areas and the most restrictive prestressed members—No codes or specifications presently
recommendations for spacing and placement are met. address torsion strength design for prestressed concrete
Torsion reinforcement should consist of closed stirrups, members. However, current proposed design procedures,
closed ties, or spirals, combined with longitudinal bars (ACI based on model analogies or test results, can provide a
318). The design yield strength of torsion reinforcement rational approach applicable to bridge structures.
should not exceed 60,000 psi (410 MPa). Design recommendations based on compression field
Stirrups, closed ties, and other bars used as torsion rein- theory, including a bridge girder design example, are given
forcement should extend to a distance d from the extreme in Reference 7-6.
compression fiber and should be anchored according to Skew bending theory is presented in Reference 7-7, along
Section 13.2 to develop the design yield strength of the rein- with a generalized design procedure, and proposed modifica-
forcement. tions to existing codes to incorporate prestressed concrete.
Torsion reinforcement should be provided at least a 7.3.14 Shear-friction
distance (d + b) beyond the point theoretically required. 7.3.14.1 General—The provisions of this section should
The spacing of closed stirrups should not exceed the be applied where it is appropriate to consider shear transfer
smaller of (x1 + y1)/4, or 12 in. (0.3 m) (ACI 318). across a given plane, such as (ACI 318):
The spacing of longitudinal bars not less than #3 (10 mm), a. An existing or potential crack.
distributed around the perimeter of closed stirrups should not b. An interface between dissimilar materials.
exceed 12 in. (0.3 m). At least one longitudinal bar should be c. An interface between two concretes cast at different
placed in each corner of the closed stirrups (ACI 318). times.
7.3.12.5 Design of torsion reinforcement—Where the The design of cross sections subject to shear transfer, as
factored torsional moment Tu exceeds the torsional moment described in this section, should be based on Eq. (7-45),
strength φTc torsion reinforcement should be provided to where Vn is calculated in accordance with the provisions of
satisfy Eq. (7-64) and (7-65), where the torsional moment Section 7.3.14.2.
strength Ts should be computed as follows (ACI 318) A crack should be assumed to occur along the shear plane
considered. The required area of shear friction reinforcement
Ts = (At αt x1 y1 fy)/s (7-67) Avf across the shear plane may be designed using either
Section 7.3.14.2 or any other shear transfer design methods
where At is the area of one leg of a closed stirrup resisting that result in a prediction of strength in substantial agreement
torsion within a distance s, and αt = 0.66 + 0.33 (y1/x1), but with the results of comprehensive tests. The provisions of
not more than 1.50. Longitudinal bars distributed around the Section 7.3.14.2 should be followed for all calculations of
perimeter of the closed stirrups should be provided in accor- shear transfer strength.
343R-92 MANUAL OF CONCRETE PRACTICE

7.3.14.2 Shear-friction design method—When shear- 7.3.15.1 Calculations for shear—The design horizontal
friction reinforcement is perpendicular to the shear plane, the shear stress at any cross section may be computed by
shear strength Vn should be computed as follows (ACI 318)
vdh = V/(bvd) (7-72)
Vn = Avf fy μ (7-70)
where d is the depth of the entire composite section.
where μ is the coefficient of friction listed below. However, horizontal shear also may be investigated by
When shear-friction reinforcement is inclined to the shear computing, in any segment not exceeding one-tenth of the
plane, and shear force produces tension in the shear-friction span, the actual change in compressive or tensile force to be
reinforcement, the shear strength should be computed as transferred, and provisions made to transfer that force as
follows (ACI 318) horizontal shear between interconnected elements.
7.3.15.2 Allowable shear—Horizontal shear may be
Vn = Avf fy (μ sinαf + cos αf) (7-71) transferred at contact surfaces using the permissible hori-
zontal shear stress vh stated below:
where αf is the angle between the shear-friction reinforcement a. When minimum ties are provided and contact surfaces
and the shear plane, which should never be less than 30 deg. are clean and free of laitance, but not intentionally
For both case, φVn should be equal to or greater than Vu. roughened, shear stress vh should not exceed 36 psi.
The coefficient of friction μ in Eq. (7-70) and Eq. (7-71) b. When minimum ties are provided and contact surfaces
should be as follows (ACI 318): are clean, free of laitance, and intentionally roughened
Concrete placed monolithically 1.4λ to a full amplitude of approximately 1/4 in., shear stress
Concrete placed against hardened concrete with vh should not exceed 160 psi.
the surface intentionally roughened as specified c. For each percent of tie reinforcement crossing the
below 1.0λ contact surface in excess of the minimum specified
Concrete placed against hardened concrete not below, permissible vh may be increased by 72fy /40,000
intentionally roughened 0.6λ psi (0.492fy /276 MPa).
Concrete anchored to as-rolled structural steel by 7.3.15.3 Ties for horizontal shear—A minimum area of
headed studs or by reinforcing bars (see below) 0.7λ tie reinforcement should be provided between intercon-
where λ = 1.0 for normal weight concrete, 0.85 for “sand- nected elements. Tie area should not be less than 50bv s/fy ,
lightweight” concrete, and 0.75 for “all-lightweight” and tie spacing should not exceed four times the least web
concrete. Linear interpolation may be applied when partial width of support element, or 24 in. (0.6 m).
sand replacement is used. Ties for horizontal shear may consist of single bars or
Shear strength Vn should not be greater than 0.2fc′Ac wire, multiple leg stirrups, or vertical legs of welded wire
(0.107fc′Ac) or 800Ac (5.52Ac MPa) in kb (N), where Ac is fabric (smooth or deformed). All ties should be adequately
the area of the concrete section resisting shear transfer. The anchored into interconnected elements by embedment or
design yield strength of shear-friction reinforcement should hooks.
not exceed 60,000 psi (410 MPa). 7.3.16 Special shear provisions for deep flexural
The net tension across the shear plane should be resisted members—The provisions of this section are recommended
by additional reinforcement. Permanent net compression for members with ln/d of less than 5 and loaded at the top or
across the shear plane may be taken as additive to the force compression face.
in the shear-friction reinforcement Avf fy when calculating the The design of deep flexural members for shear should be
required Avf. based on Eq. (7-45) and (7-46), where shear strength Vc
Shear friction reinforcement should be appropriately should be calculated by Eq. (7-73) or (7-77), and shear
placed along the shear plane and should be anchored to strength Vs should be calculated by Eq. (7-75) (ACI 318).
develop the specified yield strength on both sides by embed-
Shear strength Vn for deep flexural members should not be
ment, hooks, or welding to special devices.
greater than 8 f c ′ bwd (0.67 f c ′ bwd), when ln/d is less than
For the purpose of shear-friction, when concrete is placed 2. When ln /d is between 2 and 5
against previously placed concrete, the interface for shear
transfer should be clean and free of laitance. If μ is assumed
equal to 1.0λ, the interface should be roughened to a full Vn = 0.667(10 + ln/d) f c ′ bwd
amplitude of approximately 1/4 in. (6 mm).
When shear is transferred between as-rolled steel and
concrete using headed or welded reinforcing bars, the steel [Vn = 0.055(10 + ln/d) f c ′ bwd] (7-73)
should be clean and free of paint.
7.3.15 Horizontal shear design for composite concrete The critical section for shear, measured from the face of
flexural members—Provision should be made for full the support, should be at a distance of 0.15ln for uniformly,
transfer of horizontal shear forces at contact surfaces of loaded beams and 0.5a for beams with concentrated loads,
interconnected elements. but not greater than d.
BRIDGE ANALYSIS AND DESIGN 343R-93

Unless a more detailed calculation is made using Eq. (7-75), b. For “all-lightweight” or “sand-lightweight” concrete,
Vc should be computed by Vn should not be greater than

Vc = 2 f c ′ bwd (0.2 – 0.07la/d)fc′bwd [(5.52 – 1.93la/d)fc′bwd),

or (800 - 280la/d)bwd in.-lb (N).


(Vc = 0.17 f c ′ bwd) (7-74)
The reinforcement Af to resist the moment [Vula – Nuc (h – d)],
Shear strength Vc may be calculated by should be computed in accordance with Sections 7.3.3
and 7.3.4.
Vc = (3.5 - 2.5Mu/Vud)(1.9 f c ′ + 2500ρwVud/Mu)bwd Reinforcement An, to resist tensile force Nuc, should be
determined from Nuc ≤ φAn fy. The tensile force Nuc should
not be less than 0.2Vu, unless special provisions are made to
[Vc = (3.5 - 2.5Mu/Vud)(0.16 f c ′ + avoid tensile forces. The tensile force Nuc should be regarded
as a live load, even when the tension results from creep,
17ρwVud/Mu)bwd] (7-75) shrinkage, or temperature change. The area of primary
tension reinforcement As should be equal to the greater of (Af
except that the term (3.5 – 2.5Mu/Vud) should not exceed 2.5, + An) or (2Avf /3 + An) (ACI 318).
and V should not be greater than 6 f c ′ bwd or (0.5 f c ′ bwd). Closed stirrups or ties parallel to As with a total area Ah not
Mu is the factored moment occurring simultaneously with Vu less than 0.5 (As – An) and spaced no further apart than the
at the critical section as previously defined. smaller of d/4 or 12 in. (305 mm) center to center, should be
Where the factored shear force Vu exceeds the shear uniformly distributed within the three-quarters of the effective
strength φVc, shear reinforcement should be provided to depth adjacent to As. The anchorage requirements of Section
satisfy Eq. (7-45) and (7-46), where the shear strength Vs 13.2.13 should be followed for this reinforcement also.
should be computed by (ACI 318) The ratio ρ = As/bd should not be less than 0.04 (fc′/fy).
At the front face of the bracket or corbel, the primary
A 1 + l n ⁄ d⎞ A vh ⎛ 11 – l n ⁄ d⎞ tension reinforcement As should be anchored by one of the
V s = -----v ⎛ -------------------
- + -------- ----------------------- f y d (7-76)
s ⎝ 12 ⎠ s 2 ⎝ 12 ⎠ following methods (ACI 318)
a. By a structural weld to a transverse bar of at least equal
where Av is the area of shear reinforcement perpendicular to size, with the weld designed to develop the specified
the flexural tension reinforcement within a distance s, and yield strength fy of the As bars.
Avh is the area of shear reinforcement parallel to the flexural b. By bending the primary tension bars As back to form a
reinforcement within a distance s2. horizontal loop.
The area of shear reinforcement Av should not be less than c. By some other means of positive anchorage.
0.0015bs2, and s should not exceed d/5, or 18 in. (0.5 m). The The bearing area of the load on the bracket or corbel
area of shear reinforcement Avh should not be less than should not project beyond the straight portion of the primary
0.0025bs2, and s2 should not exceed d/3, or 18 in. (0.5 m). tension bars As or beyond the interior face of the transverse
The shear reinforcement required at the critical section, as anchor bar, if one is provided.
defined above, should be used throughout the span. 7.3.18 Special shear recommendations for slabs and footings
7.3.17 Special shear provisions for brackets and 7.3.18.1 General—The shear strength of slabs and foot-
corbels—The provisions of this section are recommended ings in the vicinity of concentrated loads or reactions should
for brackets and corbels with a shear span-to-depth ratio la/d, be governed by the more severe of the two conditions
not greater than 1.0, and subject to a horizontal tensile force described in (a) and (b) below (ACI 318):
Nuc not greater than Vu. The distance la should be measured a. Beam action for slabs or footings, with a critical section
at the face of the support. The depth at the outside edge of the extending in a plane across the entire width, and
bearing area should not be less than 0.5d. located at a distance d from the face of the concentrated
The section at the face of the support should be designed to load or the reaction area. For this condition the slab or
simultaneously resist a shear Vu, a moment [Vula + Nuc(h – d)], footing should be designed in accordance with Sections
and a horizontal tensile force Nuc. 7.3.7 through 7.3.11.
For all design calculations in this section, the strength b.Two-way action for slabs or footings, with a critical
reduction factor φ should be equal to 0.85. section perpendicular to the plane of the slab, and
The design of shear-friction reinforcement Avf to resist located so that its perimeter bo is a minimum. However,
shear Vu should be in accordance with Section 7.3.14. Shear the critical section need not approach closer than d/2 to
strength Vn should be limited according to (a) and (b) below the perimeter of the concentrated load or reaction area.
(ACI 318): For this condition, the slab or footing should be
a. For normal weight concrete, Vn should not be greater than designed in accordance with Sections 7.3.18.2 and
0.2fc′bwd (0.017fc bwd) or 800bwd (5.52bwd), in.-lb (N). 7.3.18.3.
343R-94 MANUAL OF CONCRETE PRACTICE

7.3.18.2 Slabs and footings without shear reinforce- b. When the supporting surface is sloped or stepped, A2
ment—The design of slabs or footings for two-way action may be taken as the area of the lower base of the largest
should be based on Eq. (7-42), where shear strength Vn should frustrum of a right pyramid or cone, contained wholly
not be greater than the shear strength Vc computed by Eq. within the support, having for its upper base the loaded
(7-77), unless shear reinforcement is provided in accordance area, and having side slopes of 1 vertical to 2 hori-
with Section 7.3. For nonprestressed slabs and footings zontal.
This section does not apply to post-tensioning anchorages.
Vc = (2 + 4/βc) f c ′ bod
RECOMMENDED REFERENCES
The documents of the various standards-producing organi-
[Vc = 0.08 (2 + 4/βc) f c ′ bod] (7-77) zations referred to in this report are listed below with their
serial designation, including year of adoption or revision.
but not greater than 4 f c ′ bod (0.33 f c ′ bod). βc is the ratio The documents listed were the latest effort at the time this
of long side to short side of the concentrated load or reaction report was written. Since some of these documents are
area, and bo is the perimeter of the critical section as defined revised frequently, generally in minor detail only, the user of
above. this report should check directly with the sponsoring group
7.3.18.3 Slabs and footings with shear reinforcement—It if it is desired to refer to the latest revision.
is generally not economically feasible to choose a slab or
footing thin enough to require shear reinforcement. However, American Association of State Highway and Transportation
shear reinforcement consisting of bars may be used in slabs Officials
and footings in accordance with (a) through (e) below: Standard Specifications for Highway Bridges, Thirteenth
a. Shear strength Vn should be computed by Eq. (7-46), Edition, 1983
where the shear strength Vc should be in accordance
with Subsection (d) below, and shear strength Vs should American Concrete Institute
be in accordance with (e) below. Recommendations of Joint Task Group of ACI Committees
b. Shear strength Vn should not be greater than 6 f c ′ bod 343 and 348 on Load and Resistance Factors for Concrete
(0.5 f c ′ bod), where bo is the perimeter of the critical Bridges
section as defined in (c) below. 318-83 Building Code Requirements for Reinforced
c. Shear strength should be investigated at the critical Concrete
section as defined in Section 7.3.18.1 and at successive 318R-83 Commentary on Building Code Requirements for
sections more distant from the support. Reinforced Concrete
d. Shear strength Vc at any section should not be greater
than 2 f c ′ bod (0.17 f c ′ bod), where bo is the perimeter American Railway Engineering Association
of the critical section as defined in (c) above.
Manual for Railway Engineering
e. Where the factored shear force Vu exceeds the shear
strength φVc as given in (d) above, the recommended
Prestressed Concrete Institute
area Av and the shear strength Vs of the shear reinforce-
MNL-116-85 Manual for Quality Control for Plants and
ment should be calculated in accordance with Section
Production of Precast and Prestressed
7.3.11 and anchored in accordance with Section 13.2.
Concrete Products, Third Edition
7.3.19 Transfer of moment to columns—When gravity
load, wind, earthquake, or other lateral forces cause transfer
of moment at connections of framing elements to columns, CITED REFERENCES
7-1. Naaman, A. E., “Partially Prestressed Concrete:
the shear resulting from moment transfer should be consid-
Review and Recommendations,” PCI Journal, V. 30, No. 6,
ered in the design of the lateral column reinforcement.
Nov.-Dec. 1985, pp. 30-71.
Lateral reinforcement not less than that computed by
Eq. (7-55) should be provided within the connections of the 7-2. “Bridge Design Practice—Load Factor,” California
framing elements to the columns, except for connections not Department of Transportation, Sacramento, CA, 1983, pp. 2-
part of a primary seismic load-resisting system that are 171 to 2-173.
restrained on four sides by beams or slabs of approximately 7-3. Naaman, A. E., and Harajli, M. H., “Evaluation of the
equal depth. Ultimate Steel Stress in Partially Prestressed Flexural
7.3.20 Bearing strength—The design bearing strength of Members,” PCI Journal, V. 30, No. 5, Sept.-Oct. 1985, pp.
concrete should not exceed φ(0.85fc′A1), except as follows 54-81.
(ACI 318): 7-4. Portland Cement Association, “Biaxial and Uniaxial
a. When the supporting surface is wider on all sides than Capacity of Rectangular Columns,” EB031.01D, Skokie, IL,
the loaded area, the design bearing strength on the 1967.
loaded area may be multiplied by A2/A1, but not more 7-5. Portland Cement Association, “Notes on ACI 318-
than 2. 83,” EB070.04D, Skokie, IL, 1984.
BRIDGE ANALYSIS AND DESIGN 343R-95

7-6. Collins, M. P., and Mitchell, D., “Shear and Torsion 7-7. Hsu, T. T. C., Torsion of Reinforced Concrete, Van
Design of Prestressed and Nonprestressed Concrete Beams,” Nostrand Reinhold Co., New York, 1984.
PCI Journal, V. 25, No. 5, Sept.-Oct. 1980, pp. 32-100.
343R-96 MANUAL OF CONCRETE PRACTICE

Completed box girder span at Corpus Christi, Texas (photo courtesy of Texas Highway Department).

CHAPTER 8—SERVICE LOAD ANALYSIS AND DESIGN

8.1—Basic assumptions e. In doubly reinforced flexural members, an effective


8.1.1 Nonprestressed members modular ratio of 2 Es/Ec should be used to transform
For investigation of service load stresses, the straight line compression reinforcement for stress computations.
theory of stress and strain in flexure should be used and the Compressive stress in such reinforcement should not
following assumptions should be made: exceed the permissible tensile stress.
a. A section plane before bending remains plane after 8.1.2 Prestressed members—For investigation of stresses
bending. Stress-strain relationship of concrete is a at transfer of prestress, at service loads, and at cracking
straight line under service loads within permissible loads, straight line theory may be used with the following
service stresses. assumptions:
b. Strain in reinforcement and concrete should be assumed a. Strain varies linearly with depth through the entire load
directly proportional to the distance from the neutral range.
axis, except for deep flexural members with overall b. Before cracking, stress is linearly proportional to strain.
depth to clear span ratios greater than two-fifths for c. At cracked sections, concrete resists no tension.
continuous spans and four-fifths for simple spans, a d. In calculations of section properties, the transformed
nonlinear distribution of strain should be considered. area of bonded reinforcement may be included in
c. Tensile strength of concrete should be neglected in pretensioned members and in post-tensioned members
flexural calculations of reinforced concrete, except after grouting.
when meeting requirements of Section 8.7.
d. Modular ratio n = Es/Ec may be taken as the nearest 8.2—Serviceability requirements
whole number, but not less than 6. Except in calcula- Moments, shears, and axial and torsional forces should be
tions for deflections, value of n for lightweight concrete obtained by the theory of elastic analysis or as recommended
should be assumed to be the same as for normal weight in Chapter 10.
concrete of the same strength. 8.2.1 Nonprestressed flexural members—For members
BRIDGE ANALYSIS AND DESIGN 343R-97

designed with reference to load factors and strengths by


Chapter 7, stresses at service load should be limited to satisfy
the recommendations for fatigue in Section 8.3 and for distri-
bution of reinforcement in Section 8.4. The recommenda-
tions for deflection control in Section 8.5 should also apply.
For nonprestressed members designed with reference to
service loads and allowable stresses, the serviceability
requirements recommended in Section 8.4 and the strength
requirements recommended in other chapters of this docu- (a) Lug profile
ment may be assumed satisfied, if the service load stresses
are limited to the values given in Sections 8.3 and 8.8.
8.2.2 Prestressed members—Design should be based on
strength design and on behavior at service conditions at all
load stages that may be critical during the life of the struc-
ture, from the time the prestress is first applied. Stresses at
service conditions should be limited to values given in
Section 8.7.

8.3—Fatigue of materials
8.3.1 Reinforcing bars—For straight hot-rolled bars with
no welds and with no stress raisers more severe than defor-
mations meeting the requirements of ASTM reinforcing bar
specifications, the range between a maximum tension stress
and minimum stress caused by live load plus impact, at
service load, should not exceed
(b) Lugs and ribs
ff = 21 – 0.33fmin + 8(r/h)
Fig. 8.3—Bar geometry
[ff = 145 – 0.33fmin + 55(r/h)] (8-1)
Strand and bars 0.10fpu
where Wires 0.12fpu
ff = stress range calculated as algebraic difference where fpu is the ultimate strength of the prestressing steel. For
between maximum stress and minimum stress additional information see References 8-2 and 8-8.
when tension is positive and compression is
negative, ksi (MPa). 8.4—Distribution of reinforcement in flexural
fmin = algebraic minimum stress level, tension positive, members
compression negative, ksi (MPa). 8.4.1 General—Only deformed reinforcement should be
r/h = ratio of base radius to height of rolled-on trans- considered effective for principal reinforcement, except that
verse deformation; when actual value is not plain bars or smooth wire may be used as spirals or reinforce-
known, 0.3 is recommended (see Fig. 8.3). ment ties for confinement. To control flexural cracking of
Greater stress ranges may be used if determined by fatigue the concrete, tension reinforcement should be well distrib-
tests on similar bars. These recommendations are based on uted in zones of maximum tension.
References 8-1 and 8-2. When the design yield strength fy for tension reinforce-
For bars containing welds conforming to requirements of ment exceeds 40,000 psi (276 MPa), cross sections of
AWS D1.4, the range between a maximum tension stress and maximum tension stress should be proportioned so that the
minimum stress caused by live load plus impact at service calculated stress in the reinforcement at service load fs in
load in the reinforcing element in the vicinity of the weld, kips/in.2 (MPa) does not exceed the value computed by
should not exceed that allowed above or 18 ksi (124 MPa).8-1
Reinforcing bars should not be welded without regard to z
steel weldability and proper welding procedures. f s = --------------------- (8-2)
1⁄3
( dc A )
Fatigue stress limits need not be considered for concrete
deck slabs with main reinforcement perpendicular to traffic
and designed in accordance with the approximate methods but fs should not be greater than 0.6fy
given under Section 10.4.8-3—8-7 where
8.3.2 Prestressing steel—The stress range in prestressed A = Effective tension area in in.2 (mm2) of concrete
reinforcement that may be imposed on minimum stress surrounding the main tension reinforcing bars and
levels up to 60 percent of the tensile strength, should not having the same centroid as the reinforcement,
exceed the following: divided by the number of bars or wires. When the
343R-98 MANUAL OF CONCRETE PRACTICE

main reinforcement consists of several bar or wire where


sizes, the number of bars or wires should be Ae = Effective tension area of concrete along side face
computed as the total steel area divided by the area of member surrounding the crack control rein-
of largest bar or wire used. forcement and having the same centroid as that
dc = Thickness of concrete cover measured from the reinforcement with a depth equal to d/2.
extreme tension fiber to the center of the bar Crack control reinforcement should be uniformly distrib-
located closest thereto in in. (mm). uted along the side faces within the mid-depth d/2 on the
The quantity z in Eq. (8-2), should not exceed 175 kips/in. tension side of the member, with spacing not more than d/10
(30.2 MN/m) for members in moderate exposure conditions or 12 in. (0.3 m). Such reinforcement may be included in
and 145 kips/in. (23.1 MN/m) for members in severe expo- strength computation if a strain compatibility analysis is
sure conditions. Where members are exposed to very aggres- made to determine stresses in individual bars or wires.8-9
sive exposure or corrosive environments, such as deicer
chemicals, the denseness and nonporosity of the protecting 8.5—Control of deflections
concrete should be increased, or other protection, such as a 8.5.1 General—Flexural members of bridge structures
waterproof protecting system, should be provided in addition should be designed to have adequate stiffness to limit deflec-
to satisfying Eq. (8-2). tions or any deformations which may adversely affect the
8.4.2 T-beam flanges—Where flanges of T-beam strength or serviceability of the structure at service load.
construction are in tension, part of the flexural tension rein- 8.5.2 Superstructure depth limitations—The minimum
forcement should be distributed over the effective flange thicknesses stipulated in Table 8 are recommended,
width, as defined in Section 7.2., or a width equal to one- unless computation of deflection indicates that lesser thick-
tenth the span, whichever is smaller. If the effective flange ness may be used without adverse effects.
width exceeds one-tenth the span, additional longitudinal 8.5.3 Nonprestressed members
reinforcement with area not less than 0.4 percent of the 8.5.3.1 Computation of immediate deflection—Deflec-
excess slab area, should be provided in the outer portions of tions which occur immediately on application of load should
the flange. be computed by the usual methods or formulas for elastic
8.4.3 Deep members—If depth d of a member exceeds 36 in. deflections. Unless values are obtained by a more compre-
(0.9 m), longitudinal crack control reinforcement should be hensive analysis, immediate deflections should be computed
provided near the side faces of the member and distributed in using the modulus of elasticity Ec for concrete as recom-
the zone of flexural tension. Area of reinforcement in in.2 mended in Section 3.3 for normal or lightweight concrete
(mm2) should be computed by and using an effective moment of inertia Ie for simple spans
For depths d less than 100 in. (2.5 m) given by Eq. (8-3) or in accordance with the approximate
method given in Reference 8-10, but not greater than Ig.
As = 0.00024 (d – 30)Ae
Ie = (Mcr/Ma)3Ig + (1 – (Mcr/Ma)3)Icr (8-5)
[As = 0.00967 (d – 0.76)Ae] (8-3)
where
For depths d greater than 100 in. (2.5 m)
Ie = Effective moment of inertia for computation of
deflection
As = (0.011 + 0.000058d)Ae
Icr = Moment of inertia of cracked section with rein-
forcement transformed to concrete
[As = (0.011 + 0.00228d)Ae] (8-4)
Ig = Moment of inertia of gross section about the cent-
roidal axis neglecting the reinforcement
Table 8—Recommended minimum thickness for Ma = Maximum moment in member at stage for which
constant depth members* deflection is being computed
Mcr = Cracking moment = frIg/yt
Superstructure type Minimum depth†
yt = Distance from the centroidal axis of gross section,
ft m
neglecting the reinforcement, to the extreme fiber
Bridge slabs with main L + 10- L + 3-
reinforcement parallel or -------------- ----------- in tension
perpendicular to traffic 30 30
fr = Modulus of rupture of concrete from tests, or if
but not less than 0.542 (0.164)
data is not available, the values given in Section
T-girders L+9 L + 2.75
------------ -------------------- 8.7.1 may be used
18 18
Box girders For continuous spans, the effective moment of inertia may
L + 10 L+3
--------------- ------------ be taken as the average of the values obtained from Eq. (8-3)
20 20
* When variable depth members are used, table values may be adjusted to account for
for the critical positive and negative moment sections.
change in relative stiffness of positive and negative moment sections. 8.5.3.2 Computation of long-time deflections—In order to
† Recommended values for continuous spans. Simple spans should have about a 10
percent greater depth. obtain the total deflections, the additional long-time deflection
L = Span length of member in ft (m).
for both normal and lightweight concrete flexural members may
BRIDGE ANALYSIS AND DESIGN 343R-99

be estimated by multiplying the immediate deflection, caused Tension in members without bonded auxiliary rein-
by the sustained load considered, by the factor forcement (nonprestressed or prestressed) in the tension
zone - 3 f ci ′ (0.25 f ci ′ ).
l = ξ/(1 + 50ρ′) (8-6) Where the calculated tensile stress exceeds this value,
bonded reinforcement should be provided to resist the total
where ρ′, the compression steel ratio, is the value at midspan tensile force in the concrete, computed on the assumption of
for simple and continuous spans and at support for cantile- an uncracked section. Stress in prestressing steel due to the
vers. Time-dependent factor ξ for sustained loads may be temporary jacking force should not exceed 0.80fpu, where fpu
equal to: is the ultimate strength of the prestressing steel, but not
5 years or more 2.0 greater than the maximum value recommended by the manu-
12 months 1.4 facturer of the steel or of the anchorage.
6 months 1.2 8.6.2 Service load stresses—Flexural stresses in concrete
3 months 1.0 at service load, after allowance for all prestress losses,
8.5.4 Prestressed members should not exceed the following:
8.5.4.1 Computation of immediate deflection—Deflec- Compression — 0.40fc′.
tions which occur immediately on application of load should Tension in precompressed tension zone:
be computed by the usual methods or formulas for elastic With bonded auxiliary reinforcement to control cracking
deflections, using the moment of inertia of the gross concrete — 6 f c ′ (0.5 f c ′ ).
section for uncracked sections. With bonded auxiliary reinforcement to control cracking,
8.5.4.2 Computation of long-time deflection—The addi- but exposed to corrosive environment or severe exposure
tional long-time deflection should be computed, taking into conditions — 3 f c ′ (0.25 f c ′ ).
account the stresses in the concrete and steel under the
Without bonded auxiliary reinforcement — 0.
sustained load, including the effects of creep and shrinkage
Stresses in pretensioning tendons immediately after
of the concrete and relaxation of the steel.
transfer or in post-tensioning tendons immediately after
anchoring should not exceed 0.70fpu.
8.6—Permissible stresses for prestressed flexural
members Post-tensioned anchorage stress should not exceed 3000
8.6.1 Temporary stresses—Flexural stresses in concrete psi (20.7 MPa).
immediately after transfer and before losses due to creep and The permissible stresses previously recommended may be
shrinkage, should not exceed the following stresses based on exceeded, if it is shown by tests or analysis that performance
fci′, the compressive strength of concrete at the time of initial will not be impaired.
prestress:
Compression: 8.7—Service load design
Pretensioned 0.60fci′ 8.7.1 Flexure—Nonprestressed members may be designed
Post-tensioned 0.55fci′ using service loads and allowable stresses. The stresses in

Table 8.7.1—Allowable stresses


Description Basic value
For normal weight concrete psi MPa
Flexure
Extreme fiber stress in compression fc 0.4 fc′ 0.4 fc′
Extreme fiber stress in tension (plain concrete)* ft 1.6 f c ′ 0.13 f c ′
Modulus of rupture* fr 7.5 f c ′ 0.62 f c ′
Shear
Beams:
Shear carried by concrete* vc 0.95 f c ′ 0.08 f c ′
Maximum shear carried by concrete plus shear reinforcement v 5 fc ′ 0.42 f c ′
Slabs and footings:
Shear carried by concrete* vc 1.8 f c ′ 0.15 f c ′
Maximum shear carried by concrete plus shear reinforcement v 3 fc ′ 0.25 f c ′
Bearing on loaded area fb 0.3fc′ 0.3fc′
Bearing on loaded area subjected to high edge stresses due to fb 0.225fc′ 0.225fc′
deflection or eccentric loading
* When lightweight aggregate concretes are used, the allowable stresses should be multiplied by 0.75 for “all-lightweight” concrete, and 0.85 for “sand-lightweight” concrete.
Linear interpolation may be used when partial sand replacement is used.
343R-100 MANUAL OF CONCRETE PRACTICE

concrete and reinforcement in flexure should not exceed the When the reaction in the direction of the applied shear
following (see also Table 8.7.1): introduces compression into the end regions of member,
Extreme fiber stress in compression fc ................... 0.40fc′ sections located less than a distance d from the face of the
Extreme fiber stress in tension for support may be designed for the same shear v as that at a
plain concrete ft ..................................................... 0.21fr distance d.
fr = modulus of rupture from tests. If data are not available, 8.7.4.2 Concrete—The shear stress carried by the
fr may be assumed to be: concrete vc should not exceed 0.95 f c ′ (0.08 f c ′ ). When v
Normal weight concrete ..................... 7.5 f c ′ (.623 f c ′ ) exceeds vc, shear reinforcement should be provided.
“Sand-lightweight” concrete .............. 6.3 f c ′ (.523 f c ′ ) 8.7.4.3 Reinforcement—Shear reinforcement should
conform to the general requirements of Section 7.3.
“All-lightweight” concrete ................. 5.5 f c ′ (.456 f c ′ )
When shear reinforcement perpendicular to the axis of the
For a detailed summary of allowable shear stress vc, see
member is used, the required area should be computed by
Section 8.7.4.2.
The bearing stress fb on the loaded area should not exceed
0.30fc′, except when the supporting surface is wider on all ( v – v c )b w s
A v = --------------------------
- (8-8)
sides than the loaded area. The allowable bearing stress on fs
the loaded area may be increased by A2/A1, but not by more
than 2. When (v – vc) exceeds 2fc′ (0.17fc′), the maximum spacing
When the supporting surface is sloped or stepped, A2 may given in Section 7.3.7 should be reduced by one-half. The
be taken as the area of the lower base of the largest frustum maximum shear carried by concrete, plus shear reinforce-
of the right pyramid or cone contained wholly within the ment, should not exceed 5 f c ′ (0.42 f c ′ ).
support and having for its upper base the loaded area, and 8.7.4.4 Deep members—For deep members, brackets,
having side slopes of 1 vertical to 2 horizontal. corbels, and walls, the special provisions of ACI 318,
When the loaded area is subjected to high edge stresses Chapter 11 should be used.
due to deflection or eccentric loading, the allowable bearing
stress on the loaded area, including any increase due to the 8.8—Thermal effects
supporting surface being larger than the loaded area, should Stresses or movements due to seasonal and diurnal
be multiplied by a factor of 0.75. temperature changes should be provided for in the design as
8.7.2 Development of reinforcement—The calculated recommended in Section 5.4.
tension or compression reinforcement at each section should
be developed on each side of that section by proper embed- RECOMMENDED REFERENCES
ment length, end anchorage, or for tension only, hooks. The documents of the various standards-producing organi-
Development of reinforcement should be computed by zations referred to in this report are listed below with their
procedures recommended in Chapter 13. serial designation, including year of adoption or revision.
8.7.3 Compression members—The combined axial load The documents listed were the latest effort at the time this
and moment capacity of compression members should be 35 report was written. Since some of these documents are
percent of that computed in accordance with the recommen- revised frequently, generally in minor detail only, the user of
dations of Section 7.3.5. this report should check directly with the sponsoring group
Slenderness effects should be included according to the if it is desired to refer to the latest revision.
recommendations of Section 7.3.6. The term Pu in Eq. (7-36)
should be replaced by 2.85 times the design axial load. In using American Association of State Highway and Transportation
the provisions of Sections 7.3.5 and 7.3.6, φ should be 1.0. Officials
8.7.4 Shear Standard Specifications for Highway Bridges, Thirteenth
Edition, 1983.
8.7.4.1 General—The design shear stress should be
computed by
American Concrete Institute
318-83 Building Code Requirements for Reinforced
V Concrete
v = --------- (8-7)
bw d
American Welding Society
where bw is the width of web and d is the distance from the D1.4-79 Structural Welding Code for Reinforcing Steel
extreme compression fiber to the centroid of the longitudinal
tension reinforcement. For a circular section, bw should be the CITED REFERENCES
diameter and d need not be less than the distance from the 8-1. Helgason, T.; Hanson, J. M.; Somes, N. J.; Corley, W.
extreme compression fiber to the centroid of the longitudinal G.; and Hognestad, E., “Fatigue Strength of High-Yield
reinforcement in the opposite half of the member. Whenever Reinforcing Bars,” Report to the Highway Research Board,
applicable, effect of torsion should be included in accordance National Cooperative Highway Research Program, Mar.
with the recommendations in Reference 8-11 and ACI 318. 1975, 371 pp. Also NCHRP Digest No. 73, June 1975, 6 pp.
BRIDGE ANALYSIS AND DESIGN 343R-101

8-2. ACI Committee 215, “Considerations for Design of PCA RD059.01D).


Concrete Structures Subjected to Fatigue Loading,” ACI 8-7. “Fatigue of Steel and Concrete Structures,” IABSE V.
JOURNAL, Proceedings V. 71, No. 3, Mar. 1974, pp. 97-121. 37, 1982, Lausanne, Switzerland, 895 pp.
8-3. Hawkins, N. M., “Fatigue Design Considerations for 8-8. Okada, K., et al., “Fatigue Failure Mechanism of
Concrete Bridge Decks,” ACI JOURNAL, Proceedings V. 73, Reinforced Concrete Bridge Deck Slabs,” Transportation
No. 2, Feb. 1976, pp. 104-115. Research Record No. 664, Washington, D.C., 1978.
8-4. Rabbat, B. G., et al., “Fatigue Tests of Pretensioned
8-9. Frantz, G. C., and Breen, J. E., “Design Proposal for
Girders with Blanketed and Draped Strands,” PCI Journal,
Side Face Crack Control Reinforcement for Large Rein-
V. 24, No. 4, July-Aug. 1979, pp. 88-114 (also PCA
forced Concrete Beams,” Concrete International, V. 2, No.
RD062.01D).
8-5. Helgason, T., et al., “Fatigue Strength of High-Yield 10, Oct. 1980, pp. 29-34.
Reinforcing Bars,” NCHRP Report No. 164, Transportation 8-10. Grossman, J. S., “Simplified Computations for
Research Board, Washington, D.C., 1976, 30 pp. (also PCA Effective Moment of Inertia Ie and Minimum Thickness to
RD 045.01E). Avoid Deflection Computations,” ACI JOURNAL, Proceed-
8-6. Corley, W. G., Hanson, J. M. and Helgason, T., ings V. 78, No. 6, Nov.-Dec. 1981, pp. 423-439.
“Design of Reinforced Concrete for Fatigue,” Journal of the 8-11. “Design of Concrete Beams for Torsion: A Design
Structural Division, ASCE, June 1978, pp. 921-932 (also Aid,” PCA Bulletin EB 106.01D, 1983.
343R-102 MANUAL OF CONCRETE PRACTICE

Post-tensioned concrete bridge in California cast monolithically with an integrated pier.

CHAPTER 9—PRESTRESSED CONCRETE

9.1—Introduction 9.2—General design considerations


9.1.1 General—The design of prestressed concrete bridges 9.2.1 General—Prestressed concrete bridges should be
differs from conventionally reinforced concrete bridges in designed by the strength method detailed in Chapter 7 and
the use of high-strength steel, generally combined with high- the service load design method detailed in Chapter 8.
strength concrete, in which stresses are induced prior to the 9.2.2 Critical loads—Prestressed concrete bridges should
application of external loads. Prestressing of the steel and the be investigated for stresses and deformations for each load
concrete improve the behavior and strength of a concrete stage that may be critical during construction: stressing,
handling, transportation, and erection, as well as during the
bridge. Prestressing the steel enables it to work at a higher
service life of the bridge.
stress level. Precompressing the concrete delays its cracking.
9.2.3 Crack control—Complete freedom from cracking
While this active combination of the two materials should
may or may not be necessary at any particular loading stage.
yield desirable results, it can also impose certain problems, When cracking is permitted under service loadings, the
by aggravating short-term dimensional changes and time- possibility of fatigue failure and tendon corrosion should be
dependent deformations of the bridge. investigated in accordance with the criteria recommended in
Most of the principles for the layout of nonprestressed References 9-1 and 9-2.
concrete bridges apply to prestressed ones. However, 9.2.4 Deformation stresses—Account should be taken of
because of the lighter weight of prestressed bridges and the the effects on adjoining structures of elastic and plastic
effects of prestressing; new concepts, techniques and deformations, deflections, changes in length and rotations
methods have been developed for them. This chapter deals caused by the prestressing. When those effects are additive
with those areas in which prestressed designs differ notably to loading, temperature, and shrinkage effects, the analysis
from nonprestressed designs. should consider them as acting concurrently. When the
9.1.2 Codes—The considerations included herein are prestress in a member affects any other member to be
designed by other individuals, the latter should be so
essentially extracted from the AASHTO Specifications for
informed.
Highway Bridges, the ACI 318 Building Code Requirements
9.2.5 Buckling—The possibility of buckling of a slender
for Reinforced Concrete or the AREA Manual of Railway
member or flange subjected to compressive loading, should
Engineering, Chapter 8, and have been extended to permit be considered.
development of new types of concrete bridges and longer
spans. Where conflicts exist between the recommendations 9.3—Basic assumptions
of those three codes, or where those three codes are not Basic assumptions for prestressed concrete members for
followed, explanations are generally provided for the the service load design method are specified in Section 8.1
reasons underlying the recommendations of this chapter. and in Section 7.3 for the strength method.
BRIDGE ANALYSIS AND DESIGN 343R-103

9.4—Flexure, shear When (Kl + μα) is not greater than 0.3, the following equa-
Flexure and shear strength investigations should be made tion may be used
in accordance with Chapter 7.
ff = fpo(Kl + μα) (9-1b)
9.5—Permissible stresses
Permissible stresses for concrete and steel at service where fpo is the stress at the jacking end, K and μ are wobble
conditions should be those specified in Section 8.7. and curvature coefficients listed in Table 9.6.3.1, l is the
length of duct from jacking end to point l, and α is the total
9.6—Prestress losses angular change of prestressing steel profile from jacking end
9.6.1 General—To accurately determine the effective to point l from the end in radians.
prestress, allowance should be made for the following For tendons confined to a vertical plane, α is the sum of
sources of prestress loss: the absolute values of angular changes over length l. For
a. Slip at anchorage. tendons curved in three dimensions, the total tridimensional
angular change α is obtained by adding, vectorially, the total
b. Friction losses due to intended and unintended curva-
vertical angular change αv and the total horizontal angular
ture in the tendons.
change αh; αv and αh are the sum of absolute values of
c. Elastic shortening of concrete. angular changes over length l of the projected tendon profile
d. Creep of concrete. in the vertical and horizontal planes respectively. The scalar
e. Shrinkage of concrete. sum of αv and αh can be used as a first approximation to
f. Relaxation of steel stress. represent α.
The amount of prestress loss due to these causes depends on When the developed elevation and plan of the tendons are
properties of the materials used in the bridge, the environment, parabolic or circular, the total angular change α can be
and the stress levels at various loading stages. Accurate esti- computed from
mates of prestress loss require recognition that the losses
resulting from most sources listed above are interdependent. 2 2
α = αv + αh (9-2a)
9.6.2 Anchorage slip—Slip at the anchorage affects losses
for post-tensioned construction. The magnitude of the slip
depends on the prestressing system used and generally does where
not vary with time. Calculations should be made in accor- α = tridimensional angular change
dance with a method (9-3 to 9-6) consistent with recognition αv = angular change in developed elevation
of the friction coefficients specified in Section 9.6.3. αh = angular change in plan
When the developed elevation and the plan of the tendon
9.6.3 Friction losses
are generalized curves, then the tendon can be split up into
9.6.3.1 Post-tensioned construction—Friction losses small intervals and the previous formula can be applied to
should be based on the wobble and curvature coefficients each interval so that
listed in Table 9.6.3.1, and should be verified during stressing
operations. Values of coefficients assumed for design and the
2 2
acceptable ranges of jacking forces and steel elongations α = ΣΔα = Δα v + Δα h (9-2b)
should be shown on the construction drawings. Losses due to
friction between the prestressing steel and the duct enclosure As a first approximation, the tendon may be replaced by a
should be estimated by the following equations series of chords connecting nodal points. The angular
changes Δαv and Δαh of each chord are obtained from its
ff = fpo[l – e–(Kl + μα)] (9-1a) slope in the developed elevation and in plan.

Table 9.6.3.1—Friction coefficients for post-tensioning tendons*


Wobble coefficient, K
Type of tendons and sheathing per ft per m Curvature coefficient H
Tendons in flexible metal sheathing 0.0010-0.0015 0.0033-0.0049 0.15-0.25
- wires
- 7-wire strands 0.0005-0.0020 0.0016-0.0066 0.15-0.25
- high-strength bars 0.0001-0.0006 0.0003-0.0020 0.08-0.30
Tendons in rigid and semi-rigid
galvanized
- 7-wire strands 0.0002 0.00066 0.15-0.25
Pregreased tendons 0.0003-0.0020 0.0010-0.0066 0.05-0.15
- wires and 7-wire strands
Mastic-coated tendons 0.0010-0.0020 0.0033-0.0066 0.05-0.15
- wires and 7-wire strands
* See also manufacturers’ literature or test data.
343R-104 MANUAL OF CONCRETE PRACTICE

Table 9.6.4.1—Elastic and time-dependent losses*


fc′ = 4000 psi (28 MPa) fc′ = 5000 psi (35 MPa) fc′ = 6000 psi (42 MPa)
Pretensioning with strand 45,000 psi (310 MPa) 45,000 psi (310 MPa)
Post-tensioning with strand 32,000 psi (221 MPa) 33,000 psi (228 MPa) 35,000 psi (241 MPa)
or wire
Post-tensioning with high 22,000 psi (152 MPa) 23,000 psi (159 MPa) 24,000 psi (165 MPa)
tensile bars
* Applies to bridges exposed to average condition with prestress levels inducing maximum stresses close to those specified in
Section 8.7.

9.6.3.2 Pretensioned construction—For deflected structures of usual design, the fcir value should be
prestressing tendons, account should be taken of losses at the section or, for continuous construction, the
occurring at hold-down devices where appropriate. sections of maximum moment. For unbonded
9.6.4 Elastic and time-dependent losses construction, the fcir value should be calculated as
9.6.4.1 Approximation of losses—For prestressed the stress at the center of gravity of the
nonsegmental bridges with spans up to 120 ft (37 m), prestressing steel averaged along the length of the
constructed of normal-weight concrete with a strength of member. Values of fcir should be calculated using
3500 psi (24 MPa) or more at the time of prestressing, the a steel stress reduced below the initial value by a
values given in Table 9.6.4.1, mostly taken from the margin dependent on elastic shortening, relax-
AASHTO specifications, can be used as approximate indica- ation, and friction effects. For pretensioned
tors of elastic shortening and time-dependent losses. members of usual design, steel stress can be
9.6.4.2 Calculation of losses—For stress and strength 0.63fpu for tendons stressed initially to 0.7fpu. The
calculations of prestressed nonsegmental members with ultimate strength of the prestressing steel is fpu.
spans not greater than 150 ft (46 m) and normal weight For post-tensioned construction, Δfe losses can be further
concrete with a strength in excess of 3500 psi (24 MPa) at the reduced below those implied by Eq. (9-5) with proper
time of prestress, more realistic values of losses than those tensioning procedures, such as stage stressing and reten-
given by Section 9.6.4.1 can be determined, as described in sioning.
the AASHTO Standard Specifications for Highway Bridges, Shrinkage losses fs can be estimated from the formula
that is
Pretensioned construction: Δfs = (17000 – 150R) psi

Δf p = Δf e + Δf c + Δf r (9-3) or

(117.2 – 1.034R) MPa (9-6)


Post-tensioned construction:
where
Δf p = 0.5Δf e + 0.8Δf s + Δf c + Δf r (9-4) R = average annual ambient relative humidity,
percent.
where Creep losses Δfc can be estimated from the formula
Δfp = total loss in prestressing steel stress. The value of
fp does not include friction and anchorage slip Δfc = 12fcir – 7Δfcds (9-7)
effects
Δfe = loss in prestressing steel stress due to elastic where
shortening Δfcds = change in concrete stress at center of gravity of
Δfs = loss in prestressing steel stress due to shrinkage prestressing steel due to all dead loads except the
Δfc = loss in prestressing steel stress due to creep dead load acting at the time the prestressing force
Δfr = loss in prestressing steel stress due to relaxation is applied. Values of Δfcds should be calculated at
Elastic shortening losses Δfe can be estimated from the the same section(s) for which fcir is calculated.
formula Losses due to relaxation of prestressing steel Δfr can be
estimated from the following
Δfe = (Eps/Eci)fcir (9-5) Pretensioning with 250 or 270 ksi (1725 or 1860 MPa)
stress-relieved strands:
where
Eps = modulus of elasticity of prestressing strand Δfr = 20000 – 0.4Δfe – 0.2(Δfs + Δfc), psi
Eci = modulus of elasticity of concrete at transfer of
stress or
fcir = concrete stress at center of gravity of prestressing
steel immediately after transfer. For bonded [138 – 0.4Δfe – 0.2(Δfs + Δfc), MPa (9-8)
BRIDGE ANALYSIS AND DESIGN 343R-105

Post-tensioning with 250 to 270 ksi (1725 or 1860 MPa) 9.6.4.5 Effect of nonprestressed reinforcement—The
stress-relieved strands presence of a substantial amount of ordinary nonprestressed
reinforcement, such as in partial prestressing, may result in a
Δfr = 20000 – 0.3Δff – 0.4Δfe – 0.2(Δfs + Δfc), psi significant decrease in prestress losses in the steel; it may
also lead to an increase in the loss of compression in the
or concrete caused by prestress losses.9-15

[138 - 0.3Δff – 0.4Δfe – 0.2(Δfs + Δfc), MPa] (9-9) 9.7—Combined tension and bending
Prestressed concrete tension members, whether or not
subjected to bending with or without nonprestressed rein-
Post-tensioning with 240 ksi (1655 MPa) stress-relieved
forcement, can be designed by the strength method by
wire
applying the equations of equilibrium, considering stress,
and strain compatibility and including the effects of
Δfr = 18000 – 0.4Δfe – 0.3Δff – 0.2(Δfs + Δfc), psi prestressing, shrinkage, and creep. The moment produced by
deflection and axial tension may be neglected except in very
or special cases.
Prestressed concrete tension members should be investi-
[124 – 0.4Δfe – 0.3Δff – 0.2(Δfs + Δfc), MPa] (9-10) gated as to stresses and deformations at various loading
stages, taking into account the effect of shortening under
Post-tensioning with 145 to 160 ksi (1000 to 1103 MPa) prestress and recovery under external load. Typical behavior
bars of prestressed concrete tension members is described in
Reference 9-16, and various design approaches are devel-
Δfr = 3000 psi (21 MPa) (9-11) oped in References 9-5, 9-6, 9-9, and 9-17.

where 9.8—Combined compression and bending


Prestressed concrete members under combined compres-
Δff = friction loss below the level of 0.70
sion and bending, with or without nonprestressed reinforce-
fpu computed according to Section 9.6.3.1.
ment, can be designed by the strength method based on the
same principles and assumptions for members without
Eq. (9-8), (9-9), and (9-10) are appropriate for normal prestressing by applying the equations of equilibrium,
temperature ranges only. Relaxation losses increase with considering stress and strain compatibility and including the
increasing temperatures. For prestressing steels with low effects of prestressing, shrinkage and creep. These members
relaxation properties (ASTM A 416 and E 328), relaxation should be investigated as to stresses and deformations at
losses can be a quarter of those given by Eqs. (9-8), (9-9), various critical loading stages, taking into account the short-
and (9-10). ening under prestress and external load. Members for which
9.6.4.3 Losses for deflection calculations—For camber the total effective prestress force divided by the gross area of
and deflection calculations of prestressed nonsegmental the concrete section is less than 225 psi (1.55 MPa), should
members with spans up to 150 ft. (46 m) and normal-weight contain the minimum longitudinal reinforcement specified in
concrete with a strength in excess of 3500 psi (24 MPa) at the Section 7.3. For members with average prestress exceeding
time of prestress, losses calculated from Eqs. (9-5) and (9-6) 225 psi (1.55 MPa), those minimum requirements can be
should utilize values for fcir and fcds, computed as the stress waived, provided analysis shows adequate strength and
at the center of gravity of prestressing steel averaged along stability. Except for walls or piles, all prestressing steel
the length of the member. should be enclosed by spirals or closed No. 3 (#10) size
9.6.4.4 Loss calculations for unusual bridges—For lateral ties conforming to the requirements of Section 13.3.
segmental construction, lightweight concrete construction, For compression members with klu/r values exceeding the
stage prestressing, spans greater than 150 ft. (46 m) or for limits specified in Section 7.3, an analysis of column
bridges where more exact evaluation of prestress losses are strength should be made, taking into account the effect of
desired, calculations should be made in accordance with a additional deflection on the moments. Appropriate design
method supported by proven research data. Examples include methods to account for slenderness effects are described in
the time-steps method described in Reference 9-5 and 9-7 to Reference 9-2, 9-5, and 9-18 through 9-20.
9-12 and the general procedure developed in Reference 9-13.
An appropriate method providing most data needed for such 9.9—Combination of prestressed and
calculations is detailed in Reference 9-1 and 9-14. Calcula- nonprestressed reinforcement—Partial prestressing
tions should preferably utilize data from control tests on the Members may be reinforced by a combination of
materials to be used, the methods of curing, ambient service prestressed and nonprestressed reinforcement. Such
conditions, and pertinent structural details for the construc- members should be designed by the strength method, consid-
tion. Where such data are not collected, the values prescribed ering the stress and strain compatibility of the various steels,
in Reference 9-1 could be used. including the effect of prestressing, shrinkage and creep.
343R-106 MANUAL OF CONCRETE PRACTICE

Members so designed should be checked for serviceability creep. Differential shrinkage may influence the cracking
requirements, particularly with regard to extent of cracking, load and the beam deflection profile. When these factors are
amount of deflection or camber at various stages of loading, particularly significant the effect of differential shrinkage
and fatigue. Design methods for service and ultimate loads, should be added to the effect of loads.
as well as for various serviceability criteria can be found in
References 9-21 through 9-31. 9.11—Crack control
9.11.1 General—Where permissible, tensile stresses
9.10—Composite structures under full service live load exceed the values recommended
9.10.1 General—Composite structures in which the deck in Section 8.7, or when unbonded construction is used, the
is assumed to act integrally with the beam should be inter- provisions of this section on crack control should be applied.
connected in accordance with Section 9.10.2 through 9.10.4 The provisions of this section are not applicable to bridges
to transfer shear along contact surfaces and to prevent sepa- composed of precast segments having epoxy-glued joints.
ration of elements. Flexural tensile stresses at joints between adjacent segments
9.10.2 Shear transfer—Full transfer of horizontal shear should be limited to zero, unless nonprestressed reinforce-
forces should be assured at contact surfaces of intercon- ment is added to balance the tensile stresses as calculated.
nected elements. Similar to the design for vertical shear
9.11.2 Construction using bonded tendons—Flexural
(Section 7.3), the design for horizontal shear transfer should
tensile stresses for longitudinal bending only, evaluated for
be based on strength requirements in accordance with the
full service live load and assuming an uncracked section,
following relation
should not exceed the following:
Vu ≤ Vnh (9-12) For secondary road bridges in noncorrosive environ-
ments — 12 f c ′ psi ( f c ′ MPa).
where Vu is the factored shear force at section considered, φ For secondary road bridges in corrosive environments
is the strength reduction factor for shear, and Vnh is the or primary road bridges in noncorrosive environments
nominal horizontal shear strength. — 6 f c ′ psi (0.5 f c ′ MPa).
9.10.3 Shear capacity—The following values of nominal For primary road bridges in corrosive environments —
shear resistance may be assumed at the contact surface of 3 f c ′ psi (0.25 f c ′ MPa).
minimum width bv: When using the allowable tensile stresses previously given,
Vnh = 80bvd in pounds (0.552bvd in MN) when contact the effects of temperature gradients through the members
surfaces are clean, free of laitance, and intentionally during service should be included in the analysis. Localized
roughened to a full amplitude of at least ±1/4 in. stress concentrations should be considered. Sufficient area of
(±6 mm). bonded steel should be placed in the area of tension to
Vnh = 80bvd in pounds (0.552bvd in MN) when minimum distribute the cracks. An example of analysis for temperature
ties are provided in accordance with Section induced stresses can be found in Reference 9-32.
9.10.4, and the contact surfaces are clean and free A primary road is one in which full service live load is
of laitance, but not intentionally roughened. experienced regularly on an hourly basis and for which a
Vnh = 350bvd in pounds (2.413bvd in MN) when repair would cause a major disruption of traffic. A secondary
minimum ties are provided in accordance with road is one in which traffic is infrequent and a disruption
Section 9.10.4, and the contact surfaces are clean, tolerable. A corrosive environment exists in coastal areas, in
free of laitance, and intentionally roughened to a wet city smog, and in places where road salt can attack the
full amplitude of ±1/4 in. (±6 mm). concrete being considered.9-33 These flexural stresses are
When the factored shear force Vu exceeds 350bvd in maximum values imposed for esthetic reasons or for protec-
pounds (2.413bvd in MN), the design should be in accor- tion of the reinforcement against corrosion. They could be
dance with Section 11.7 of ACI 318, which is based on eval- exceeded, provided it is shown by an accurate analysis or by
uating shear friction at the interface. tests that performance will not be impaired.
9.10.4 Vertical ties—All web reinforcement should 9.11.3 Construction using unbonded tendons—In order to
extend into the cast-in-place decks. The minimum total area control and limit cracking of beams with unbonded tendons
of vertical ties per linear foot of span should not be less than under occasional overloads, a minimum amount of bonded
the area of two No. 3 bars spaced at 12 in. (300 mm). Web reinforcement, whether prestressed or not, should be used as
reinforcement may be used to satisfy the vertical tie require- follows
ment. The spacing of vertical ties should not be greater than
four times the average thickness of the composite flange and Asa = ρAg (9-13)
in no case greater than 24 in. (600 mm).
9.10.5 Shrinkage stresses—In structures with a cast-in-
where Asa is the area of bonded steel (all grades), Ag is the
place slab on precast beams, the differential shrinkage tends
gross area of concrete, and ρ is given by:
to cause tensile stresses in the slab and in the bottom of the
beams. Because the tensile shrinkage develops over an
extended time period, the effect on the beams is reduced by ρ = 0.0025 – 10–6Ag for Ag in in.2
BRIDGE ANALYSIS AND DESIGN 343R-107

ρ = 0.0025 – 0.155 × 10–4Ag for Ag in mm2 (9-14) 9.13.1.1 Bursting or splitting cracks—For a single
tendon anchorage, the possibility of cracking can be readily
The bonded reinforcement should be uniformly distrib- assessed using information given in many texts.9-6,9-8 Data
uted over the precompressed tension zone as close as for a single centrally loaded anchorage can be extended to
possible to the extreme tension fiber. multiple anchorages by assuming each anchorage to act as a
The bonded reinforcement may be reduced to that which, single anchorage centrally placed on an area whose semi-
in combination with the unbonded tendons, develops a flex- axes are defined by the distance to the nearest edge or half
ural strength equal to that for the same tendons bonded, the distance to the adjacent anchorage.9-40 The maximum
provided the tensile stress in the member does not exceed bursting stress should not exceed 6 f ci ′ psi (0.5 f ci ′ MPa)
7.5 f c ′ psi (0.62 f c ′ MPa) under an occasional overload of for an end region without reinforcement9-28 and [(6 f ci ′ ) +
D + 1.2 (L + I), where I represents impact effects. Tensile 3000 (Ase/bese)] psi {[(0.5 f ci ′ + 0.44 (Ase/bese)] MPa} for a
stresses from all sources should be considered; in particular, region with reinforcement. Ase is the area of each stirrup used
tensile stresses arising from differential temperature distri- as reinforcement, se is the spacing of stirrups, and be the
butions, differential shrinkage between composites slabs and width of the section in the plane of the potential crack.
girders, support settlement in continuous beams, and local Bursting reinforcement should extend over the length of the
effects due to tendon anchorage. bursting zone for which the computed stress exceeds 4 f ci ′
psi (0.33 f ci ′ MPa). Even where a centrally-loaded bursting
9.12—Repetitive loads zone is well reinforced, the increment of load between the
The possibility of failure of steel reinforcement due to visual observation of a bursting crack and its spontaneous
repeated loads should be investigated in regions where flex- propagation is small; bursting cracks are not likely in preten-
ural cracking is expected at design loads. sioned beams.
9.12.1 Construction using unbonded tendons—In 9.13.1.2 Spalling cracks—The critical location for spal-
construction with unbonded tendons subjected to repetitive ling cracks should be determined by finding the longitudinal
loads, special attention should be given to the possibility of plane on which the difference in moment between that
fatigue in the anchorages and couplers.9-34–9-36 Generally, caused by the linear stress distribution in the member and
the stress range in the tendon at the anchorage is quite small that caused by the stress at the tendon anchorages is a
and the possibility of fatigue failure is remote unless large maximum. The possibility of cracking in both horizontal and
deflections are repeatedly produced or the seating of the vertical planes should be considered. Stresses and the
anchorage is poor. amount of reinforcement to control cracking should be deter-
9.12.2 Diagonal tension—The possibility of inclined mined using the approximate method described in Refer-
diagonal tension cracks forming under repetitive loading at ences 9-41 and 9-42 or the more exact procedure described
appreciably smaller stresses than under static loading should in Reference 9-36. If the stress caused by the difference in
be considered in the design.9-34 moment exceeds φ 4 f c ′ psi (φ 0.33 f c ′ MPa), reinforce-
9.12.3 Fatigue—Pertinent information on the fatigue ment is necessary to control the crack growth, although spal-
characteristics of prestressing steels, anchorages, and ling cracks will not propagate spontaneously until their
prestressed beams are summarized in Reference 9-34. Some length exceeds half the specimen depth. Reinforcement to
additional information can be found in Reference 9-5. control spalling cracks should be placed within one-fifth of
the overall depth of the end of the member from its end, with
9.13—End regions and laminar cracking the end stirrup as close to the end of the beam as practicable.
9.13.1 Cracking—Cracking results from the flow of In any member, the amount of spalling reinforcement should
tendon stress from a concentrated area at the anchorage to be not less than that required to resist 4 percent of the
the linear distribution associated with the member. Three prestressing forces when acting at a unit stress of 20,000 psi
types of cracking are possible: bursting or splitting, spalling, (138 MPa). This requirement can be waived if the required
and section change.9-36,9-37 Bursting or splitting cracks prop- force is less than φ 12be f c ′ (φ be f c ′ ). Spalling cracks are
agate along the tendon axis and initiate at a distance equal to likely in both post-tensioned and pretensioned beams.
the bearing plate width beneath the loaded surface. Spalling 9.13.1.3 Section change cracks—The possibility of
cracks initiate at the end face of the member, some distance section change cracks due to too sharp a section transition
removed from the tendon axis, and propagate parallel to the should be evaluated using the same procedure as for spalling
longitudinal axis of the member. Section change cracks cracks.9-37
result from too sharp a transition from the linear stress distri- 9.13.1.4 Reinforcement details—Reinforcement to
bution necessitated by one section shape to that necessitated control cracking should consist of closed hoops, extending
by the adjacent section shape. Section change cracks may over the full depth of the member and properly anchored to
also be caused by bursting stresses, if the center of the tendon develop their yield strength within the depth outside the
anchorage is located closer than the bearing plate width to a outermost crack. For end-region crack control, a large
thinner section. Under sustained load, all three crack types number of small diameter stirrups is more effective than a
increase in width and length. Additional information on the small number of large diameter stirrups.
cracking behavior of post-tensioned girder anchorage zones 9.13.2 End blocks—For beams with post-tensioning
and their design can be found in References 9-38 and 9-39. tendons, end blocks are frequently needed to distribute the
343R-108 MANUAL OF CONCRETE PRACTICE

large concentrated prestressing forces. Where all tendons are 9.14—Continuity


pretensioned, end blocks are generally not required and may 9.14.1 General—Continuous beams and other statically
increase spalling stresses.9-41 indeterminate structures should be designed to possess satis-
9.13.3 Bearing under anchorages factory service load behavior and specified safety factors at
9.13.3.1 Maximum stresses—Bearing stresses beneath ultimate load. Behavior should be determined by elastic
post-tensioning anchorages should not exceed values calcu- analysis, taking into account the secondary reactions,
lated from the formulas:9-33,9-43,9-44 moments, shears, axial deformation, due to prestressing,
a. Immediately after tendon anchoring: creep, shrinkage, temperature, restraint of attached structural
elements and foundation settlement.
fcp = 0.80fci′ A 2 ⁄ A 1 – 0.2 ≤ 1.25fci′ (9-15) 9.14.2 Continuous bridges
9.14.2.1 General—For cast-in-place continuous bridges
or bridges made continuous by post-tensioning over two or
b. After allowance of prestress losses:
more spans, the effects of secondary moments due to the
reactions induced by prestressing should be included in
fcp = 0.6fc' A 2 ⁄ A 1 ≤ fc' (9-16) stress calculations for checking serviceability behavior and
for design by the service load method. For bonded and
where unbonded construction, in which sufficient bonded steel is
A1 = Bearing area of anchor plate of post-tensioning provided at the supports to assure control of cracking
tendon (Section 9.11), negative moments due to factored loads,
A2 = Maximum area of the anchorage surface that is calculated by elastic theory for any assumed loading
geometrically similar to and concentric with the arrangement, may be increased or decreased by not more
anchor plate and does not overlap the similar area than (20 - 47 c/d) percent,9-46 but not more than 20 percent,
surrounding an adjacent anchorage provided that these modified negative moments are also used
Consideration of the strength reduction factor φ is already for the final calculations of moments at other sections in the
incorporated in Eq. (9-15) and (9-16). span for the assumed loading arrangement. In the previous
9.13.3.2 Conical anchorages—Where conical-shaped expression, the value of c is the distance from the extreme
anchorages are used with surfaces inclined at angles between compression fiber to the neutral axis, and d is the distance
70 and 15 deg to the tendon axis, allowable stresses should from the extreme compression fiber to the centroid of the
be based on the maximum area of the anchorage and stresses tensile force in the steel.
should be reduced 15 percent below those calculated from For design by the strength method, the moments to be used
Section 9.13. should be the algebraic sum of the moments due to the reac-
9.13.3.3 Plate thickness—The thickness of the bearing tions induced by prestressing (with a load factor of 1.0) and
plate ha should be greater than that given by the formula9-40 the moments, including redistribution effects, due to the
service loads multiplied by the strength design load factors
ha = (2fci′/fya)A2/A1 (9-17) specified in Chapter 5.
9.14.2.2 Minimum dead load—In the application of
where A1 and A2 have the values specified in Section 9.13, strength design load factors, where the effects of dead and
and fya is the yield strength of the bearing plate. If a lesser live loads are of opposite sign, the case of a dead load factor
thickness of bearing plate is used, area A1 in Section 9.13.3.1 of 0.9 should be included in the investigation.
should be the area enclosed within a perimeter located a 9.14.3 Bridges composed of girders made continuous
distance ha outside the perimeter of the anchorage.
9.14.3.1 General—When structural continuity is
9.13.4 Inclined tendons—Large increases in spalling
assumed in calculating live loads, plus impact and composite
stress occur for small inclinations of the tendon force.9-40
dead load moments, the effects of creep and shrinkage
Where cracking is predicted, reinforcement sufficient to
should be considered in the design of bridges incorporating
control spalling should be provided to carry at its yield
simple span precast, prestressed girders and deck slabs
strength, 1.3 times the component of the tendon force acting
continuous over two or more spans.
transverse to the surface of the member.
9.13.5 Laminar cracking—In beam flanges and slabs, 9.14.3.2 Positive moment connection at piers—Provi-
laminar in-plane cracks may occur, especially in areas sion should be made in the design for the positive moments
having high concentrations of ducts and tendons in either that may develop in the negative moment region due to the
one or two directions. Laminar cracking is due to a substan- combined effects of creep, shrinkage, and temperature in the
tial reduction in the tensile area of concrete available to resist girders and deck slab plus the effects of live load plus impact
principal tension resulting from any cause. To reduce the in remote spans. Shrinkage and elastic shortening of the piers
development and extension of laminar cracks, it is good should also be considered.
practice to provide a percentage of through-slab ties of at Nonprestressed positive moment connection reinforcement
least 0.1 percent, with 0.2 percent preferred for severe cases. at piers may be designed for a service load stress of 0.6 times
Additional information can be found in Reference 9-45. the yield strength, but not to exceed 36,000 psi (248 MPa).
BRIDGE ANALYSIS AND DESIGN 343R-109

9.14.3.3 Negative moments—Negative moment rein- stresses from all sources should be considered including
forcement should preferably be proportioned by the strength those arising from differential temperature distributions.
design method.
The effect of initial precompression due to prestress in the 9.16—Cover and spacing of prestressing steel
girders, may be neglected in the negative moment calcula- The minimum concrete cover should be provided
tion if the maximum precompression stress is less than 0.4fc′, according to Section 13.8.
and the continuity reinforcement ratio p in the deck slab is The minimum clear spacing between prestressing tendons
less than 0.015. should satisfy the requirements of Section 13.7.
With long span composite bridges at maximum girder
spacing, made continuous for live load through a cast-in- 9.17—Unbonded tendons
place slab, creep and shrinkage effects may produce negative 9.17.1 General—In bridge construction, unbonded
restraining moments. These effects are to be considered not tendons are used less frequently than bonded tendons (1)
only at the supports, but throughout the span. because of the difficulty of ensuring adequate corrosion
9.14.3.4 Compressive stress at piers under service protection, (2) because of the lowering of the ultimate
loads—The compressive stress in ends of girders at interior strength relative to that for bonded tendons, (3) because of
supports, resulting from the addition of the effects of susceptibility to catastrophic failure, and (4) because wide
prestressing and service live load bending, should not exceed cracks might develop under overloads unless members are
0.60fc′. adequately reinforced with additional bonded steel.
However, unbonded tendons can be and have been used for
9.15—Torsion prestressed suspension bridges, for box girders where the
9.15.1 General—A concrete member under torsion, when tendons can be inspected, where safety from corrosion can
prestressed, generally possesses higher resistance against be insured and where the greater ease of construction has
cracking because the axial compression in the member resulted in a more economical structure. When unbonded
reduces the principal tensile stress. However, the failure of tendons are used, “Recommendations for Concrete Members
such a member under torsion can be sudden and explosive Prestressed with Unbonded Tendons,” by ACI-ASCE
because of the energy stored in the member. Hence, while Committee on Prestressed Concrete9-35,9-51 can be referred to
prestressing can improve the elastic behavior of a concrete as a minimum standard, particularly applicable sections
member subjected to torsion, it can also cause an undesirable which are incorporated in various sections of this report,
mode of failure.
namely; Corrosion Protection, Section 9.17.2, and Crack
9.15.2 Curved bridges—The behavior of a curved bridge Control, Section 9.11.2.
under torsion can be improved by prestressing. Prestressing
9.17.2 Corrosion protection—To insure corrosion protec-
can be designed to reduce the bending of the member, thus
tion, unbonded tendons MUST be properly coated with a mate-
leaving a higher reserve strength to carry the torsion. If a
rial having, as nearly as possible, the following properties:
simply supported beam has stiff intermediate and end
diaphragms, torsional moments can be transferred to the 1. Free from cracks and not brittle or fluid over the entire
supports. A bridge with redundant reactions could be pre- anticipated range of temperatures (usually taken as –40 F to
stressed to reduce the torsion on the curved structure. For 160 F) (–40 C to 70 C).
example, a continuous multigirder bridge on a curve with 2. Chemically stable for a period of at least 50 years.
transverse diaphragms can be post-tensioned with more 3. Nonreactive to chlorides and to material used for casing
prestress on the outer girders than the inner ones, to apply a and sheathing.
counter-torque which reduces the torsion on the bridge. 4. Noncorrosive for tendons and anchorages.
9.15.3 Design neglecting torsional stiffness—A capacity 5. Impervious to moisture.
in excess of that causing torsional cracking can be utilized if
6. Adherent to tendons.
torsional stiffness effects are neglected in the analysis for the
distribution of the loads to the various resisting elements of Sheaths used on unbonded tendons should prevent the
the bridge. Adequate torsional capacity should be provided intrusion of cement paste and the escape of coating material.
through the addition of nonprestressed steel in the form of They should have sufficient tensile strength and water-resis-
ties, spirals, and longitudinal bars. Information on post- tance to avoid damage and deterioration during transit,
cracking torsional behavior and reinforcement requirements storage at job site, and installation.
for adequate torsional resistance is contained in Ref. 9-47 The anchorage zones of bridges with unbonded tendons
through 9-50. should be detailed with special care to avoid deterioration, as
9.15.4 Design including torsional stiffness—Where reli- well as that of the surrounding concrete, due to road salts and
ance is placed on torsional stiffness effects in the analysis for other corrosive agents.
the distribution of loads to the resisting elements of the
bridge, the maximum principal tensile stress evaluated by 9.18—Embedment of pretensioning strands
elastic theory and for the load factors specified in Section 7.3 Pretensioning strands should be embedded in accordance
should not exceed φ 4 f c ′ psi (φ 0.33 f c ′ MPa). Tensile with Section 13.2.
343R-110 MANUAL OF CONCRETE PRACTICE

9.19—Concrete this report should check directly with the sponsoring group
9.19.1 Admixtures—Admixtures to obtain high-early if it is desired to refer to the latest revision.
strength or to increase the workability of low-slump
concrete, meeting the requirements of ASTM C 494, may be American Association of State Highway and Transportation
used if known to have no injurious effects on the steel or the Officials
concrete. Calcium chloride or an admixture containing chlo- Standard Specifications for Highway Bridges, Thirteenth
ride ions in other than trace amounts should not be used. Sea Edition, 1983.
water should not be used as mixing water.
9.19.2 Strength—Concrete strength required at given ages American Concrete Institute
should be indicated on the construction drawings. The 318-83 Building Code Requirements for Rein-
strength at transfer should be adequate for the requirements forced Concrete
of the anchorages or of transfer through bond, as well as for ACI-ASCE 423 Recommendations for Concrete
camber or deflection requirements. For pretensioned seven- Members Prestressed with Unbonded
wire strand, the minimum strength at transfer should be 3000 Tendons
psi (21 MPa) for 3/8-in. (9.5-mm) strands and smaller, and
3500 psi (24 MPa) for 7/16-in. (11.1-mm) and 1/2-in. American Railway Engineering Association
(12.7-mm) strands. AASHTO recommends the use of a Chapter 8, Manual for Railway Engineering
minimum strength at transfer of 4000 psi (28 MPa) for
pretensioned members and 3500 psi (24 MPa) for post- ASTM International
tensioned members. A 416-85 Specification for Uncoated Seven-Wire Stress-
Relieved Steel Strand for Prestressed Concrete
9.20—Joints and bearings for precast members C 494-82 Specification for Chemical Admixtures for
9.20.1 General—Design and detailing of the joints and Concrete
bearing should be based on the forces to be transmitted, and E 328-78 Recommended Practice for Stress-Relaxation
on the effects of dimensional changes due to shrinkage, Tests for Materials and Structures
elastic deformation, creep, and temperature. Joints should be
detailed to allow sufficient tolerances for manufacture and CITED REFERENCES
erection of the members. Permissible ultimate bearing 9-1. PCI Committee on Prestress Losses, “Recommenda-
stresses for concrete increase with the confining effects of tions for Estimating Prestress Losses,” PCI Journal, V. 20,
surrounding concrete and reinforcement, and decrease as the No. 4, July-Aug. 1975.
stiffness of the loading plate decreases or the eccentricity of 9-2. Nathan, N. D., “Applicability of ACI Slenderness
the load area relative to the centroid of the resisting area Computations to Prestressed Concrete Sections,” PCI
increases. Bearing stresses should not exceed the values Journal, V. 20, No. 3, May-June 1975, pp. 68-85.
specified in Section 7.3. 9-3. Huang, T., “Anchorage Take-Up Loss in Post-
9.20.2 Design criteria—Fixed bearings should be detailed Tensioned Members,” PCI Journal, V. 14, No. 4, Aug. 1969,
to provide for stress concentrations, rotations, and the pp. 30-35.
possible development of horizontal forces by friction, 9-4. State of California, Division of Highways, Manual of
shrinkage, and creep, or other restraints. Expansion bearings Bridge Design Practice, Third Edition, Sacramento, CA,
should be detailed to provide for stress concentrations, rota- 1983.
tions, and 125 percent of the horizontal movements due to 9-5. Naaman, A. E., Prestressed Concrete Analysis and
elastic shortening, creep, shrinkage, and temperature effects. Design Fundamentals, McGraw-Hill Book Co., New York,
Desirable characteristics for bearings are specified in AASHTO 1982, 670 pp.
1983, Sections 1.5.23 (H) and 1.7.32 through 1.7.38. 9-6. Lin, T. Y., and Burns, N. H., Design of Prestressed
Concrete Structures, Third Edition, John Wiley and Sons,
9.21—Curved box girders New York, 1981, 646 pp.
In curved prestressed box girder construction, the radial 9-7. Subcommittee 5, ACI Committee 435, “Deflection of
tendon forces which are normal to the web plane should be Prestressed Concrete,” Prestressed Concrete Institute, V. 60,
taken into consideration. Local tendon-induced bending, No. 12, Dec. 1963, pp. 1967-1727.
shear, and the force transfer from tendon to flanges should be 9-8. Libby, J. R., Modern Prestressed Concrete: Design
considered in the design and detailing. Principles and Construction Methods, Third Edition, Van
Nostrand Reinhold Co., New York, 1984, 629 pp.
RECOMMENDED REFERENCES 9-9. Nilson, A. H., Design of Prestressed Concrete, John
The documents of the various standards-producing organi- Wiley and Sons, New York, 1978, 526 pp.
zations referred to in this report are listed below with their 9-10. Tadros, M. K.; Ghali, A.; and Dilger, W. H., “Time-
serial designation, including year of adoption or revision. Dependent Analysis of Composite Frames,” Journal of the
The documents listed were the latest effort at the time this Structural Division, ASCE, V. 103, No. ST4, April 1977, pp.
report was written. Since some of these documents are 871-884.
revised frequently, generally in minor detail only, the user of 9-11. Tadros, M. K.; Ghali, A.; and Dilger, W. H., “Long-
BRIDGE ANALYSIS AND DESIGN 343R-111

Term Stresses and Deformations of Segmental Bridges,” No. 4, Apr. 1983, pp. 49-54.
PCI Journal, V. 24, No. 4, Jul.-Aug. 1979, pp. 66-87. 9-29. Cohn, M. Z., ed., Nonlinearity and Continuity in
9-12. Scordelis, A., “Analytical Models for Nonlinear Prestressed Concrete, Proceedings of an International
Material, Geometric, and Time-Dependent Effects,” in Symposium, University of Waterloo, Canada, July 4-6,
Proceedings, International Symposium on Nonlinearity and 1983.
Continuity in Prestressed Concrete, M. Z. Cohn, ed., V. 2, 9-30. Tadros, M. K., “Expedient Service Load Analysis of
University of Waterloo, Canada, June 1983, pp. 25-43. Cracked Prestressed Concrete Sections,” PCI Journal, V.
9-13. Huang, T., “Study of Prestressed Losses Conducted 27, No. 6, Nov.-Dec. 1982, pp. 86-111. (See also discussion
by LeHigh University,” PCI Journal, V. 27, No. 5, Sept.- V. 28, No. 6, Nov.-Dec. 1983, pp. 137-158.)
Oct. 1982, pp. 48-61. 9-31. Cohn, M. Z., ed., Partial Prestressing: From Theory
9-14. Zia, P.; Preston, H. K.; Scott, N. L.; and Workman, to Practice, V. 1 and 2, Martinus Nijhoff Publishers,
E. B., “Estimating Prestress Losses,” Concrete Interna- Dordrecht, The Netherlands, 1986.
tional, V. 1, No. 6, June 1979, pp. 32-38. 9-32. Elbadry, M. M., and Ghali, A., “Temperature Varia-
9-15. Tadros, M. K.; Ghali, A.; and Dilger, W. H., “Effects tions in Concrete Bridges,” Journal of the Structural Divi-
of Nonprestressed Steel on Prestress Loss and Deflection,” sion, ASCE, V. 109, No. 10, Oct. 1983, pp. 2355-2374.
PCI Journal, V. 22, No. 2, Mar.-Apr. 1977, pp. 50-63. 9-33. ACI Committee 201, “Guide to Durable Concrete,”
9-16. Wheen, E. J., “Prestressed Concrete Members in ACI JOURNAL, Proceedings V. 74, No. 12, Dec. 1977, pp.
Direct Tension,” Journal of the Structural Division, ASCE, 573-609.
V. 105, No. ST7, July 1973, pp. 1471-1487. 9-34. ACI Committee 215, “Guide for Design of Concrete
9-17 Naaman, A. E., “Optimum Design of Prestressed Structures Subjected to Fatigue Loading,” ACI JOURNAL,
Tension Members,” Journal of the Structural Division, Proceedings V. 71, Mar. 1974, pp. 97-121.
ASCE, V. 108, No. ST8, Aug. 1982. 9-35. ACI-ASCE Committee 423, “Tentative Recommen-
9-18. PCI Committee on Prestressed Concrete Columns. dations for Concrete Members Prestressed with Unbonded
“Recommended Practice for the Design of Prestressed Tendons,” ACI JOURNAL, Proceedings, V. 66, No. 2, Feb.
Concrete Columns and Bearing Walls,” ACI JOURNAL, 1969, pp. 81-87.
Proceedings V. 21, No. 6, Nov.-Dec., 1976, pp. 16-45. 9-36. Welsh, W. A., Jr. and Sozen, M. A., “Investigation
9-19. Alcock, W. J., and Nathan, N. D., “Moment Magni- of Prestressed Reinforced Concrete for Highway Bridges,
fication Tests of Prestressed Concrete Columns,” PCI Part V: Analysis and Control of Anchorage Zone Cracking
Journal, V. 22, No. 4, Jul.-Aug. 1977, pp. 50-61. in Prestressed Concrete,” Engineering Experiment Station
9-20. Nathan, N. D., “Slenderness of Prestressed Concrete Bulletin, No. 497, University of Illinois, Urbana, IL, 1968.
Columns,” PCI Journal, V. 28, No. 2, Mar.-Apr. 1983, pp. 9-37. Hawkins, N. M., “The Behavior and Design of End
50-77. Blocks for Prestressed Concrete Beams,” Civil Engineering
9-21. Naaman, A. E., and Siriaksorn, A., “Serviceability Transactions, Institution of Engineers, Australia, Oct. 1966.
Based Design of Partially Prestressed Beams—Parts 1 and 9-38. Stone, W. C., and Breen, J. E., “Behavior of Post-
2,” PCI Journal, V. 24, No. 2, Mar.-Apr. 1979, pp. 64-89 and Tensioned Girder Anchorage Zones,” PCI Journal, V. 29,
V. 24, No. 3, May-June 1979, pp. 40-60. No. 1, Jan.-Feb. 1984, pp. 64-109.
9-22. Naaman, A. E., “A Proposal to Extend Some Code 9-39. “Design of Post-Tensioned Girder Anchorage
Provisions on Reinforcement to Partial Prestressing,” PCI Zones,” PCI Journal, V. 29, No. 2, Mar.-Apr. 1984, pp. 28-
Journal, V. 26, No. 2., Mar.-Apr. 1981, pp. 74-91. 61.
9-23. Collins, N. P., and Mitchell, D., “Shear and Torsion 9-40. Guyon, Y., Prestressed Concrete, V. 1, Wiley &
Design of Prestressed and Nonprestressed Concrete Beams,” Sons, New York, 1953, pp. 127-212.
PCI Journal, V. 25, No. 5, Sept.-Oct. 1980, pp. 32-100. 9-41. Gergely, P., and Sozen, M. A., “Design of Anchorage
9-24. Nawy, E. G., and Huang, P. J., “Crack and Deflec- Zone Reinforcement in Prestressed Concrete Beams,” PCI
tion Control of Pretensioned Prestressed Beams,” PCI Proposed Revision of ACI 318-63, “Building Code Require-
Journal, V. 22, No. 3, May-June 1977, pp. 30-43. ments for Reinforced Concrete,” ACI JOURNAL, Proceedings
9-25. Branson, D., and Trost, H., “Application of the I- V. 67, No. 9, Sept. 1970, pp. 700-701.
Effective Method to Partially Prestressed Member Deflec- 9-42. Marshall, W. T., and Mattock, A. H., “Control of Hori-
tion,” PCI Journal, V. 27, No. 5, Sept.-Oct. 1982, pp. 62-77. zontal Cracking in the Ends of Pretensioned Prestressed
(See also discussion in V. 28, No. 6, Nov.-Dec. 1983, pp. Concrete Girders,” PCI Journal, V. 7, No. 5, Oct. 1962, pp. 56-
131-136.) 74.
9-26. Menn, C., “Partial Prestressing from the Designer's 9-43. Hawkins, N. M., “Discussion of Proposed Revision
Point of View,” Concrete International, V. 5, No. 3, Mar. of ACI 318-63, Building Code Requirements for Reinforced
1983, pp. 52-59. Concrete,” ACI JOURNAL, Proceedings V. 67, No. 9, Sept.
9-27. Naaman, A. E., “Time-Dependent Deflection of 1970, pp. 700-701.
Prestressed Beams by the Pressure-Line Method,” PCI 9-44. Hawkins, N. M., “The Bearing Strength of Concrete
Journal, V. 28, No. 2, Mar.-Apr. 1983, pp. 98-119. Loaded Through Flexible Plates,” Magazine of Concrete
9-28. Huber, A. W., “Practical Design of Partially Research, V. 20, No. 63, June 1968.
Prestressed Concrete Beams,” Concrete International, V. 5, 9-45. Gerwick, Ben C., Jr., “Causes and Prevention of
343R-112 MANUAL OF CONCRETE PRACTICE

Problems in Large-Scale Prestressed Concrete Construc- 9-49. Zia, P., and Hsu, T. T. C., “Design for Torsion and
tion,” PCI Journal, V. 27, No. 3, May-June 1982, pp. 59-75. Shear in Prestressed Concrete,” ASCE Preprint 3424, ASCE
9-46. Naaman, A. E., “Partially Prestressed Concrete: Convention, Chicago, Oct. 1978, 17 pp.
Review and Recommendations,” PCI Journal, V. 30, No. 6, 9-50. Mitchell, D., and Collins, M. P., “Detailing for
Nov.-Dec. 1985, pp. 30-71.
Torsion,” ACI JOURNAL, Proceedings V. 73, No. 9, Sept.
9-47. Wyss, A. N., and Mattock, A. N., “Full Scale
1976, pp. 506-511.
Torsion, Shear, and Bending Tests of Prestressed Girders,”
PCI Journal, V. 23, No. 2, Mar.-Apr. 1978, pp. 22-41. 9-51. ACI-ASCE Committee 423, “Recommendations
9-48. McGee, D., and Zia, P., “Prestressed Concrete for Concrete Members Prestressed with Unbonded
Under Torsion, Shear, and Bending,” ACI JOURNAL, Tendons,” Concrete International, V. 5, No. 7, July 1983,
Proceedings V. 73, No. 1, Jan. 1976. pp. 61-76.
BRIDGE ANALYSIS AND DESIGN 343R-113

Completed Pine Valley Bridge in California post-tensioned segmental construction.

CHAPTER 10—SUPERSTRUCTURE SYSTEMS AND ELEMENTS

10.1—Introduction 10.2.1.3 Precast—Precast slab decks usually consist of


The type of concrete bridge superstructure to be used can be a number of precast voided slab sections placed side by side.
chosen from a wide variety, and the most suitable choice The individual slab units are made to act integrally, either by
depends on the geometry of the bridge, the span length, and the the use of longitudinal shear key or by casting a concrete slab
method of construction. This chapter describes possible bridge on top. Precast slabs are usually used for simple spans of less
types and discusses their suitability for various situations. than 50 ft (15 m). Longer spans can be achieved using box
Analysis of the superstructure to determine the displace- sections.
ments, the internal forces, and the reactions may be done 10.2.2 Nonprestressed concrete girder bridges—This
using one of various techniques available to the designer. type of superstructure consists of a deck slab supported by
The use of a computer greatly simplifies this task and makes nonprestressed concrete longitudinal girders. The two most
it possible to employ techniques for the analysis which common forms are T-beams and box girders. They are
would have been otherwise impractical. The methods of normally cast-in-place concrete, as large precast units are
analysis available and the idealized structural models which usually limited to prestressed concrete.
can be employed for bridges are discussed. Empirical equa- The spans may be simply supported or continuous. Simple
tions which may be used to determine the bending moment spans are generally prismatic, but continuous spans may be
and shear in slabs and beams of bridge structures of common haunched. Diaphragms are normally provided at piers and
types and simple geometry are presented. abutments. Intermediate diaphragms, particularly at
midspan, may be used to improve load distribution.10-1
10.2—Superstructure structural types The analysis should take into consideration the interac-
10.2.1 Nonprestressed concrete slab bridges tion, where appropriate, of the axial, flexural, and torsional
10.2.1.1 General—In this simplest type of bridge super- stiffnesses of the longitudinal girders and transverse compo-
structure, the deck slab also serves as the principal load nents (the transverse components consist of the deck slab
carrying element. The concrete slab, which may be solid, and, if present, floor beams and diaphragms). This is partic-
cored, or ribbed, is supported directly on the substructure. ularly important in the cast of end spans with large skews,
10.2.1.2 Cast-in-place—A cast-in-place solid slab may especially for multigirder bridges, since the magnitudes of
be used for spans below 40 ft (12 m). For spans over 40 ft reactions are significantly affected.
(12 m), voided slabs become more economical by saving 10.2.3 Prestressed concrete slab bridges
weight and materials; circular void forms are normally used. 10.2.3.1 General—Prestressed, cast-in-place, post-
Cast-in-place slabs may be simple spans or continuous tensioned concrete slab bridges are particularly suitable for
spans. expressway interchanges, where complex geometrics are
343R-114 MANUAL OF CONCRETE PRACTICE

frequently required. The inherent torsional stiffness of slabs The design and analysis items given for reinforced
makes them suitable for curved continuous structures and concrete girder bridges also apply to prestressed girder
structures with single column intermediate supports. The bridges. For the box girder sections, a detailed transverse
prestressed slab can be used over a wide range of spans from live load analysis of the section should be carried out.
solid slabs in the short spans, through round voided slabs in Temperature effects are important for box girders, due to the
the intermediate range, to rectangular voided slabs in the possibility of large differential temperatures between the top
longer range. and bottom slabs.10-5
10.2.3.2 Cast-in-place—Cast-in-place prestressed slabs For cast-in-place segmental construction built by the
may be used for simple spans, but are more commonly used balanced cantilever method, a knowledge of the exact
for continuous spans. For post-tensioned voided slabs, the construction loads is necessary in order to calculate stresses
section should be solid over the piers and the abutment bear- and deformations at each stage. A knowledge of the creep
ings. Transverse post-tensioning of the solid sections at piers characteristics of the concrete is essential for calculating
with single supports is usually required. This form of deformations after the addition of each segment, and also to
construction lends itself to round column piers which can calculate the redistribution of moments after completion and
often overcome skew problems in complex interchange final stressing.10-1,10-6
layouts. At fixed piers, the slabs are generally cast integral 10.2.4.3 Precast—Standard precast prestressed beams
with the piers. At expansion piers, sliding pot bearings are cover spans up to the 140 ft (43 m) range. After the beams
used. Continuous multispan decks can be used to reduce the are erected, forms for the slabs are placed between the
number of deck expansion joints, thereby minimizing main- beams, and a reinforced concrete slab cast in place. The slab
tenance problems. Such structures on horizontal curves or and beams act compositely for superimposed dead load and
single column supports require particular attention to live load. Intermediate diaphragms are not normally used,
torsional stresses.10-2,ACI SP-35 Radial movement in horizon- and the design and analysis items given for reinforced
tally-curved decks may be utilized to reduce or eliminate concrete girder bridges, Section 10.2, also apply to
expansion joints.10-3 prestressed multi-beam type bridges.
In the past, post-tensioned slabs using rigid round void Precast prestressed beams can be made partially contin-
forms have sometimes exhibited longitudinal cracking over uous for multi-span bridges. This system is not only structur-
the voids.10-3 This has been effectively controlled by using ally efficient, but has the advantage of reducing the number
light transverse post-tensioning throughout the length of the of deck joints. Support moments are developed due to super-
bridge, and limiting the longitudinal prestress force to an imposed dead load, live load, differential temperature,
average value on the cross section of 0.16fc′. shrinkage, and creep.10-6 Continuity for superimposed dead
10.2.3.3 Precast—Precast pretensioned concrete slabs load and for live load can be achieved by casting diaphragms
are used in many of the same applications as precast non- at the time the deck concrete is placed. Reinforcing steel
prestressed concrete slabs. They are usually limited to placed longitudinally in the deck slab across the intermediate
straight square spans and are not adaptable to varied deck piers will resist the tension from negative moments at the
geometries. Simple spans may be made partially-continuous supports. At the diaphragms, the bottom flanges of adjacent
for live load in the same way as precast beams or box girders. beams should be connected to resist the tensile stress due to
10.2.4 Prestressed concrete girder bridges positive moments generated by differential temperature,
10.2.4.1 General—Prestressed concrete girder bridges shrinkage, and creep. Continuous spans, beyond the range of
cover a wide range of spans and types. In the short span the typical precast girders, normally can be achieved using
range, precast AASHTO beams with a composite cast-in- segmental precast pretensioned girders. These girders,
place nonprestressed concrete slab are frequently used for temporarily supported on bents, with joints near points of
simple spans. A similar form of construction is used for minimum moment, are post-tensioned for continuity after
partially-continuous spans using I-girders and box girders in placement of the deck slab. The maximum lengths of
the medium span range. In the medium to long span range, segments are usually determined by shipping length and
continuous precast segmental box girders are common, weight restrictions.
while the longest spans are generally cast-in-place segmental The forms of construction previously described using I-
box girders. girders can also be utilized for precast box girders. This form
10.2.4.2 Cast-in-place—For cast-in-place construction, of construction is useful when the superstructure construc-
the girders and slab are generally formed together and both tion depth is minimized due to clearance requirements. For
cast before formwork and supports are removed. This short and medium spans, closed boxes with precast top slabs
construction is fully composite for dead load and live load. are used, but for long spans, trapezoidal open boxes, with the
The usual cross sections are T-beams and box girders. Spans deck cast in place, are often more economical. This method
are usually continuous, and transverse post-tensioning of the reduces the weight for handling and shipping.
slab is frequently prescribed to allow the use of thinner slabs Precast segmental construction employs single or multiple
or a reduced number of longitudinal girders at a larger cell boxes with transverse segments post-tensioned together
spacing. Since longitudinal post-tensioning is required on longitudinally. For medium spans, the segments may be
site, transverse post-tensioning is usually economical and erected for the full span on falsework before post-tensioning.
normally used. Longer spans are usually erected by the balanced cantilever
BRIDGE ANALYSIS AND DESIGN 343R-115

method, where each segment is successively stressed after by the introduction of haunches, or the soffit of the slab may
erection. The design and analysis considerations given for be curved or be formed of a number of straight segments.
cast-in-place segmental construction also apply to precast T-beam or box girder cross sections reduce the dead load
segmental construction. The deformation of the structure bending moments throughout the structure, but are only
during cantilever erection is dependent upon the time differ- economical for longer spans.
ence between segment precasting and erecting. The design In general, skew frames should be analyzed in three
calculations may need to be repeated if the construction dimensions. The finite strip or finite element methods are
schedule differs from that assumed at the design stage. recommended for this analysis. For preliminary design
Elastic analysis and beam theory are usually used in the purposes, the frame may be treated as a right angled frame
design of segmental box girder structures. For box girders of with the calculated moments and thrusts multiplied by a
unusual proportions, other methods of analysis which factor equal to the square of the secant of the skew angle.
consider shear lag should be used to determine the portion of The reinforcement at the obtuse corners of skew frames
the cross section effective in resisting longitudinal should receive special consideration. A skew angle greater
bending.10-7—10-9 Shear keys should be provided in webs of than 50 deg (0.87 rad) is impractical for rigid frame-type
precast segments to transfer shear forces during erection. bridges.
Possible reverse shearing stresses in the shear keys should be 10.2.6 Arch bridges
investigated, particularly in segments near a pier. At the time 10.2.6.1 General—Arch spans are not suitable for most
of erection, the shear stress carried by the concrete section bridge locations, due to geometry restrictions or lack of a firm
engaged by the shear key should not exceed 2 f c ′ (0.17 f c ′ ), foundation. Fixed arch spans should not be considered unless
unless a more detailed analysis is made in accordance with the foundation’s conditions, which prevail at the site, provide
Section 7.3. The design and construction of segmental bridges the required resistance to the arch reactions. At sites where
is discussed in detail in literature.10-10—10-14 falsework may be difficult to construct, precast segmental
10.2.5 Rigid frame bridges construction using tie-backs should be considered.
10.2.5.1 General—A rigid frame is a structure On spans less than 100 ft (30 m), the arch geometry should
consisting of a continuous longitudinal member rigidly be such that the axis of the ring conforms to either the equi-
connected with the vertical or inclined members which librium polygon for full dead load, or the equilibrium
support it. A “rigid connection” is a connection designed to polygon for full dead load, plus one-half live load over the
full span, whichever produces the smallest bending stresses.
resist and transfer bending moments, shears, and axial forces
On short spans the deflection of the arch axis is small and the
without relative displacement among the ends of various
secondary moments (represented by the thrust times the
members meeting at the connection.
deflection) may be neglected in the arch design.
Each vertical or inclined member of the frame should be
On spans over 100 ft (30 m), it is imperative that the arch
connected to the foundation in a manner that will prevent
centroidal axis coincides with the equilibrium polygon for
horizontal movements at the base. Rigid frames should be
full dead load. Any live load system will disturb the above
considered free to sway longitudinally due to the application
equilibrium polygon and cause an elastic deflection of the
of loads, unless prevented from movement by specifically
rib. This deflection creates additional moments which cause
designed external restraints.
further deflection, thus creating still more moments. If the
For the analysis of the frame, column bases should be rib is too flexible, the arch ring may not be able to regain
assumed to be pin-ended or partially fixed, unless the char- equilibrium and will fail radially by buckling. To prevent
acteristics of the foundations permit them to be designed and this type of failure, the arch ring should be designed for the
constructed as fully fixed. When a pin-end condition is ultimate load and moments including the elastic and deflec-
assumed for the analysis of the superstructure, the base of tion effects. For a complete analysis, consideration should be
column, footing, and piling should be designed to resist the given to elastic shortening, creep, shrinkage, temperature,
moment resulting from an assumed degree of restraint, variation in modulus of elasticity, and all other effects that
compatible with the column to footing connection, type of may change the length of the arch rib.
footing, and the characteristics of the foundation material. Arch ribs should be investigated for resistance against
The influence of longitudinal forces, changes in tempera- transverse buckling. For buckling in the transverse direction,
ture, shrinkage, and the yielding, horizontally and vertically, it may be assumed that the arch rib is a straight column with
of foundations can be of critical importance. It is necessary a length equal to the span and an axial load equal to the hori-
to give proper attention to important changes in the moment zontal thrust. The resistance to buckling can be based on
of inertia of the frame elements, as they may be cracked or column design criteria.
noncracked. In determining the elastic response of the frame, 10.2.6.2 Types—The spandrel arch may be either the
the moment of inertia of the entire superstructure cross open spandrel column-type or the filled spandrel-type. In
section and that of the full cross section of the bent or pier lieu of a complete analysis of the entire structure, an open
should be used. spandrel arch may be designed for concentrated loads
10.2.5.2 Types of rigid frames—For a solid slab struc- applied at the points of spandrel support. The amount of live
ture, the slab may be of uniform thickness throughout. Alter- load concentration at each point should be determined from
natively, the slab thickness may be increased at the supports the live load on the roadway deck, placed to produce
343R-116 MANUAL OF CONCRETE PRACTICE

maximum stress at the section under consideration. In filled may be assumed to be supported by the bearings and cable
spandrel construction, the equivalent uniform live load or supports. Live load and effects of change in temperature are
distributed axle load may be used for the arch design. resisted by nonyielding supports at the bearings and yielding
The three-hinged arch is statically determinate and is supports at the cable connections. The added longitudinal
recommended for short spans. The hinges may be reinforced compression in the stiffening element due to the horizontal
concrete or steel-pinned shoes. Concrete hinges are estheti- component of the force in the stays should be considered and
cally preferable, since they are hardly noticeable compared can be utilized as a prestressing force.
to steel hinges. Full fixity at the foundations may be assumed 10.2.8.3 Towers—The towers supporting the stay cables
if these are sufficiently rigid and the dead load reaction may be one of the following types:
produces a soil pressure as uniform as possible at the base of a. Twin vertical or inclined legs with one or more cross
the foundations. struts to provide lateral stability. This type is required
10.2.7 Truss bridges—Vierendeel trusses are preferred to where two planes of cables are used.
triangular trusses in order to avoid congestion of reinforce-
b. Twin inclined legs meeting at a common apex. This type
ment at joints. Vierendeel trusses may have parallel chords
is used for single plane cable systems or where a double
or inclined upper chords in through bridges. Because of their
cable system is splayed horizontally from the tower.
greater depth, the deflection of Vierendeel trusses is usually
c. A single vertical leg tower, used only for single plane
smaller than that of girder bridges of similar span length.
Because of the smaller bending stresses, inclined end posts cable systems.
are preferred over upright end posts. Panels having lengths For any of the above types, the towers may be hinged or
greater than the truss height are generally more economical fixed at the base. Fixed bases are more common because
than square or upright arrangements. In the analysis of Vier- temporary fixing systems are not needed during erection. On
endeel trusses, the entire structure should be considered a the other hand, a fixed base produces substantial longitudinal
rigid frame to determine the axial, flexural, and shear loads bending moments in the tower legs due to longitudinal
in each member. Vierendeel trusses with upper or lower movements of the top of the tower.
lateral systems should be analyzed as rigid space frames. 10.2.8.4 Cable systems—The stay cable system may be
Members of Vierendeel trusses may be precast in a plant in single or double planes. A variety of fan or harp configu-
and field-jointed. The availability of high-strength concrete, rations may be used.10-16
high-strength reinforcing bars, and prestressing strands The individual cables may be of the following types:
makes this type of bridge adaptable to moderately long a. Parallel wire construction. A series of parallel wires
spans, but it is not a common form of construction. make up the circular-shaped cross section of the cable.
10.2.8 Cable-stayed bridges b. Parallel strand, closed construction. A series of helically
10.2.8.1 General—Cable-stayed bridges are not wound strands, either singly or, more commonly, in
economical for spans below 500 ft (150 m). The cable-stayed parallel, make up the circular shape of the cable cross
span is characterized by the straight, inclined cables which section.
support the deck system at one or several locations.10-15 In cable-stayed spans where the suspension system is
Short spans may be analyzed by the linear elastic theory. virtually straight, concrete encasement of the cable should be
Cable-stayed bridges may behave nonlinearly for two considered. This encasement serves to protect the cable from
reasons: (a) the stiffness of the cables is dependent upon their corrosion, and also to reduce live load deflections, hence
tension and their length, which in turn affects the sag of the providing added safety against fatigue stresses at the end
cable; (b) the displacements of the structure may be too large
connections. However, to fully realize these benefits, the
to be ignored in the analysis. Successive approximations can
cable should be pretensioned prior to the concrete encase-
be used for the analysis. The displacements are first calcu-
ment to such a level that tensile stress will not develop in the
lated by a linear analysis using the original geometry. This is
concrete under the full combined dead and live loads.
followed by a new linear analysis using deformed geometry
based on the results of the first analysis. This is repeated until The design of the cable-stay system should take into
the displacements do not change appreciably. Three or four account not only the axial dead load, live load, and tempera-
iterations are usually sufficient.10-14 ture stresses, but also the flexural stresses in the cable which
Cable-stayed bridges generally have satisfactory aerody- could initiate fatigue failure. These flexural stresses normally
namic characteristics, but the suspended spans should be originate at points of curvature change and movement.
designed to minimize the generation of vertical and torsional 10.2.9 Suspension bridges
oscillations. The aerodynamic stability may need to be 10.2.9.1 General—Suspension bridges with concrete
checked by wind tunnel model tests. towers, decks, and stiffening systems are less common than
10.2.8.2 Stiffening system—The stiffening system and cable-stayed bridges, but may be economical for spans over
the cable supporting system share loads, depending on their 500 ft (150 m) in special circumstances.10-16,10-17 The
relative stiffness and the amount of live load superimposed suspension bridge has vertical hangers connecting the
on the bridge. Hence, the stiffness factors should be carefully suspension cables to the stiffening system. The cables may
determined to avoid errors in the stress determination. Under be self-anchored to the deck or supported by independent
dead load and median temperature, the stiffening system concrete anchorages.
BRIDGE ANALYSIS AND DESIGN 343R-117

Deflections for similar span lengths are greater than for analogy, folded plate, orthotropic plate theory, finite
cable-stayed bridges. Suspension bridges should always be strip, and finite element methods.10-7—10-9,10-19,10-20
analyzed by nonlinear deflection theory methods. The most suitable method of analysis should be selected
Suspension spans should be designed to minimize the for the solution of each particular problem. The accuracy of
generation of vertical and torsional oscillations from wind, the results obtained depends on how closely the assumptions
and aerodynamic stability should be checked by wind tunnel inherent in the method of analysis conform to the actual
model tests. structure.
10.2.9.2 Stiffening system—The stiffening system 10.3.3 Model analysis—If analytical methods cannot be
distributes the live load to the hangers and is stressed prima- used or if adequate facilities are readily available, model
rily by live load, temperature, and wind. The dead load stress testing should be considered. Model testing may be used to
is small, resulting only from spanning the short distance advantage when skew or irregularly shaped superstructures
between hangers. are required.10-21 and ACI SP-24 The modeling material may be
The stiffening system and deck are normally combined by plastic, microconcrete, or other material which adequately
the use of box girders, or solid or voided concrete slabs. The approximates the behavior of the prototype. The effect of
stiffening system may be constructed by the segmental scale should be considered.
method. If the cable system is self-anchored, the added 10.3.4 Nonlinear methods—Suitable nonlinear methods
longitudinal compression in the stiffening system and deck are not generally used for analysis of the usual types of struc-
should be considered. ture. Special structural types such as cable stayed and
10.2.9.3 Towers—There are always two cables, there- suspension bridges, however, may require nonlinear
fore, the towers are the twin leg-type with one or more cross methods in order to give satisfactory results.
struts, and are usually fixed at the base.
10.2.9.4 Suspension system—The main cables may be of 10.4—Design of deck slabs
parallel wire, parallel strand, or helical strand construction. 10.4.1 General—This section covers thin deck slabs
The helical strands should be prestretched before erection. supported by beams for highway bridges, and deck slabs
The strands usually are formed into circular cables, but may which are the longitudinal load carrying members. A deck
be open-type, where the strands are separated into an open- slab may be designed by any procedure satisfying the condi-
box-like shape by means of spacers. All wires should be tions of equilibrium and geometrical compatibility, provided
galvanized. it is shown that the strength furnished is at least that required
The hangers are usually galvanized wire ropes or bridge by the criteria of Chapter 7, and that the design meets the
strands socketed at both ends. serviceability criteria of Chapter 8.
In the case of beam-supported thin deck slabs having
10.3—Methods of superstructure analysis appropriate confinement in the plane of the slab, an allow-
10.3.1 General—The analysis of bridge superstructures is ance may be made for the favorable effect of arching action
normally based on elastic or model analysis methods. All on slab strength.10-22—10-27 Where arching action cannot be
sections should be proportioned to resist the forces deter-
included, the following empirical methods may be used.
mined from the results of the analysis. The analysis should
10.4.2 Empirical methods
recognize stresses occurring from temperature, shrinkage,
10.4.2.1 Limitations—The method described here
creep, method of construction, transport and handling of
units, prestress, and other conditions which may affect the applies to monolithic concrete deck slabs carrying highway
design.10-1 Empirical methods may be employed for super- loads (AASHTO-1983). It should not be used where the
structures of common types and simple geometry as speci- skew angle exceeds 20 deg (0.35 rad).
fied in Sections 10.4 and 5. For greater skew, the slab design should be based on
10.3.2 Elastic methods—The forces present in the compo- model tests, a rational analysis based on principles of the
nent parts of the superstructure should normally be estab- theory of plates, or other methods.10-20,10-28–10-30 The rein-
lished in accordance with a recognized elastic analysis, forcement at the obtuse corners of skew spans should receive
except when an empirical method of analysis special consideration.10-31
applies.10-2,10-8,10-9,10-18—10-20 and ACI SP35 The available 10.4.2.2 One-way slab—The design of one-way
elastic analytical methods considered suitable for bridge slabs10-20 should be based on the analysis of a strip of unit
analysis are: width at right angles to the supports considered as a rectan-
a. Simplified methods. The beam analogy, in which the gular beam. Bending moment per unit width of slab, due to
superstructure is analyzed assuming it to be a beam for a standard truck load, should be calculated according to
evaluating longitudinal moments and shears, should be empirical formulas given below, unless more exact methods
restricted to simple structures. For structures of vari- are used. In the following:
able width, substantial horizontal curvature, or with M = live load moment per foot width of slab, in ft-lb
skews exceeding 20 deg (0.35 rad), this method should (kNm/m)
be used for preliminary design only. en = clear span length of slab, in ft (m)
b. Refined methods. The following general methods can E = effective width of slab resisting a wheel or other
be applied to more complex structures: grillage concentrated load, in ft (m)
343R-118 MANUAL OF CONCRETE PRACTICE

P = load on one rear wheel of truck, in lbs (N): 12,000 by the short span of the slab may be estimated by the
lbs for HS 15 loading (54 kN), 16,000 lbs for HS following equations:10-32
20 loading (72 kN) For load uniformly distributed, p = e24 /(e14 + e24 );
a. Main reinforcement perpendicular to traffic [spans 2.0 For load concentrated at center, p = e23 /(e13 + e23 );
to 24 ft (1.7 to 7.3 m), inclusive]. The live load moment where
for simple spans should be determined by the following p = proportion of load carried by short spans
formula e1 = length of short span of slab
e2 = length of long span of slab
M (lb ft/ft) = (en (ft) + 2) P(lb)/32
Where e2 exceeds one-and-one-half times e1, the entire
load should be assumed to be carried by the short span. For
[M (kNm/m) = (en (m) + 0.61) P (kN)/9.7] a concentrated load, the effective slab width E for the load
carried in either direction should be determined in accor-
In slabs continuous over three or more supports, 80 dance with Section 10.3.2(a) and (b).
percent of the previous calculated value should be used for Moments obtained should be used in designing the center
both positive and negative. half of the short and long spans. The area of reinforcement in
b. Main reinforcement parallel to traffic. Longitudinally the outer quarters of both short and long spans may be 50
reinforced slabs should be designed for the appropriate percent of that required in the center. For other supporting
HS truck or lane loading, whichever causes larger conditions at the edges, the formulas for p can be adjusted to
design moment. The effective width of slab resisting a account for the restraining effects at the edges. At the ends of
wheel load should be estimated to be E (ft) = 4 + 0.06 the bridge and at intermediate points where the continuity of
en (ft), [E (m) = 1.22 + 0.06 en (m)], but not to exceed the slab is broken, the edges should be supported by
7.0 ft (2.1 m). The effective slab width resisting lane diaphragms or other suitable means.
load should be 2E. 10.4.2.4 Ribbed slabs—A two-way system consisting of
For simple spans, the maximum live load moment per ft a slab with closely spaced ribs of similar size, equally spaced
width of slab, without impact, may be approximated by the in two directions, may be analyzed by the empirical methods
following formulas as an equivalent two-way slab. For two-way systems in
HS 20 loading: which the ribs are not equally spaced or are of different size,
Spans up to and including 50 ft (15 m): an elastic analysis may be used in which the system is treated
as an equivalent orthotropic plate or a grid.10-19 A model
M (lb ft/ft) = 900 en (ft); analysis may also be used.
10.4.2.5 Cantilever slabs
[M (kNm)/m) = 13.1 en (m)] a. Truck loads. Cantilever slabs may be designed to
support truck wheel loads, ignoring the effect of edge
Spans 50 to 100 ft (15 to 30 m): support along the end of the cantilever.
1. Main reinforcement perpendicular to traffic. The
M (lb ft/ft) = 1000 [1.3 en (ft) – 20]; effective slab width in ft (m), perpendicular to
traffic, for each wheel load should be E = 0.8 x1 +
{M (kNm/m) = 14.6 [1.3 en (m) – 6.1]} 3.75 (0.8 x1 + 1.14), where x1 = distance in ft (m)
from load to point of support.
HS 15 loading: 2. Main reinforcement parallel to traffic. The effec-
Use 75 percent of the values obtained from the formulas tive slab width, parallel to traffic, for each wheel
for HS 20 loading. Moments in continuous spans should be load should be E = 0.35 x1 + 3.2 (0.35 x1 + 0.98),
determined by a suitable analysis using the truck or appro- but not to exceed 7.0 ft (2.1 m).
priate lane loading. b. Railing loads. The effective width of slab resisting
Edge beams should be provided for all slabs having main railing post loadings should be estimated as E = 0.8 x2
reinforcement parallel to traffic. The beam may consist of a + 3.75 (0.8 x2 + 1.14) if no parapet is used, and E = 0.8
slab section additionally reinforced, a beam integral with and x2 + 5.0 (0.8 x2 + 1.52) if a parapet is used. In the
deeper than the slab, or an integral reinforced section of slab previous expressions, x2 is the distance in ft (m) from
and curb. The edge beam should be designed to resist a live the center of the post to the point under investigation.
load moment of 0.10 Pen for simple spans. For continuous
spans, 80 percent of the previous calculated value should be 10.5—Distribution of loads to beams
used for both positive and negative moments, unless a Analysis based on elastic theory is recommended to find
greater reduction results from a more exact analysis. the transverse distribution of the bending moment. For the
10.4.2.3 Two-way slab—Two-way slabs are supported analysis, the structure may be idealized in one of the
on all four sides by beams, girders, or walls and are rein- following ways:
forced in both directions. For rectangular slabs simply a. A system of interconnected beams forming a grid.
supported on all four sides, the proportion of the load carried b. An orthotropic plate.
BRIDGE ANALYSIS AND DESIGN 343R-119

c. An assemblage of thin plate elements or thin plate beyond the centerline of the exterior girder should not
elements and beams. exceed S/2, where S is the girder spacing.
Several methods of analysis are available10-19 which can 10.5.1.3 Total capacity of longitudinal beams—The
be applied with the use of a computer. In addition to the combined design load capacity of all the beams and stringers
moments in the direction of the span, the computer-aided in a span should not be less than required to support the total
analysis can give moments in the transverse members. A load in the span.
theoretical analysis is particularly recommended for bridges 10.5.1.4 Bending moments for T- and I-girder bridges
which have large skew or sharp curvature. with cross girders—The following equations are applicable
10.5.1 T-beam or precast I-girder and box girder for T- and I-girder rectangular (non-skew) bridges, simply-
bridges—In lieu of an analysis based on elastic theory for the supported or continuous.10-33 Each span should be provided
distribution of live loads to longitudinal beams, the with at least one cross girder at the center. The depth of the
following empirical method authorized by AASHTO (1983) cross girder should be greater than or equal to three-fourths
may be used for T-beam or precast I-girder bridges and for the depth of the main girder.
box-girder bridges. The distribution of shear should be deter- The wheel loads, both front and rear, are to be multiplied
mined by the method prescribed for moment. by a distribution factor DF, and the resulting loads applied to
10.5.1.1 Interior beams—The live load bending a single beam in a position which gives maximum bending
moment for each interior longitudinal beam should be deter- moment. The distribution factor for an interior or exterior
mined by applying to the beam the distributing fraction (DF) main girder is given by
of the wheel load (both front and rear) as defined in Table
10.5.1.1. DF = 2 (ne/nb) + k S/e
10.5.1.2 Exterior beams
a. T-beam or precast I-girder bridges. The dead load to be where
considered as supported by the outside roadway beam ne = number of design traffic lanes
is the weight of the beam plus that portion of the floor nb = number of girders, 3 ≤ nb ≤ 10
slab carried by the stringer or beam. Curbs, railings, S = girder spacing in ft (m), where 6 ≤ S ≤ 16, (2 ≤ S ≤ 5)
and wearing surface, if placed after the slab has cured, e = span in ft (m) for a simply-supported bridge
may be considered equally distributed to all roadway e = distance between points of inflection under uniform
stringers or beams. load for a continuous bridge
When the outside roadway beam supports the side-
The dimensionless coefficient k is given by one of the
walk live load, as well as traffic live load and impact,
following equations
the allowable stress in the beam may be increased 25
For nb = 3 to 5,
percent for the combination of dead load, sidewalk live
load, traffic live load, and impact, providing the beam
k = 0.08 wc – ne (0.10 ne – 0.26) – 0.20 nb – 0.12
has no less carrying capacity than would be required if
there were no sidewalks. To permit future widening, an
exterior beam should never have less carrying capacity For nb = 6 or 7,
than an interior beam.
b. Box girder bridges. The dead load considered as k = 0.09 wc – ne (0.10 ne – 0.26) – 0.20 nb – 0.12
supported by the exterior girder should be determined
in the same manner as given previously in (a). For nb = 8 to 10,
The wheel load distribution to the exterior girder
should be we/7 (we/2.13). The width we to be used in k = 0.10 wc – ne (0.10 ne – 0.26) – 0.20 nb – 0.12
determining the wheel load distribution to the exterior
girder, is the top slab width measured in ft (m) from the where
midpoint between girders to the outside edge of the wc = roadway width between curbs in ft (m), 20 ≤ wc ≤
slab. The cantilever dimension of any slab extending 78, (6 ≤ wc ≤ 24).

Table 10.5.1.1—Distribution factor for bending moments in interior main beams


Distributing factor (DF)
Kind of floor Bridge designed for one traffic lane Bridge designed for two or more traffic lanes
*
T-beam and precast I-girder bridges S/6.5 (S/1.98). If S exceeds 6 ft (1.8 m), use S/6.0 (S/1.83). If S exceeds 10 ft (3.0 m), use *
*
Box-girder bridges S/8.0 (S/2.44). If S exceeds 12 ft (3.7 m), use S/7.0 (S/2.13). If S exceeds 16 ft (4.9 m), use *
Spread box-beam bridges See Section 10.5.2
Multibeam precast concrete beams (adjacent) See Section 10.5.3
* In this case, the load on each beam will be the reaction of the wheel loads assuming the flooring between the beams to act as a simple beam.
S = average beam spacing in ft (m).
343R-120 MANUAL OF CONCRETE PRACTICE

When the SI system of units is used, wc will be in meters e = span length in ft (m) (for continuous structures, use
and the coefficients of wc in the equations of k will be 0.26, length between points of inflection under uniform
0.30 and 0.33, respectively. load).
10.5.2 Spread box-beam bridges—For spread box-beam Values of K to be used in C = K(wc/e):
superstructures, the lateral distribution of live load for Beam type and deck material K
bending moment can be determined as follows:10-34 Nonvoided rectangular beams 0.7
a. Interior beams. The live load bending moment in each Rectangular beams with circular voids 0.8
interior beam can be determined by applying to the Box section beams 1.0
beam the fraction (DF) of the wheel load (both front Channel beams 2.2
and rear) determined by the following equation 10.5.4 Transverse floor beams—In calculating bending
moments in floor beams, no transverse distribution of the
DF = 2ne/nb + ke S/e wheel loads should be assumed. If longitudinal beams are
omitted and the slab is supported directly on floor beams, the
where floor beams should be designed for live loads determined in
ne = number of design traffic lanes accordance with the following formula: fraction of wheel
nb = number of beams, 4 ≤ nb ≤ 10 load to each beam = S/6 (S/1.83), where S = spacing of beams
S = beam spacing in ft (m), where 6.75 ≤ S ≤ 11.00 (2 ≤ in ft (m). If S exceeds 6 ft (2 m), the load on the beam should
S ≤ 3.35) be the reaction of the wheel loads, assuming the flooring
e = span-length in ft (m) (for continuous structures use between beams is acting as a simple beam.
length between points of inflection under uniform 10.5.5 Position of loads for shear—In calculating end
load); shears and end reactions in transverse floor beams and longi-
tudinal beams, no longitudinal distribution of the wheel load
ke = 0.07 wc – ne (0.1 ne – 0.26) – 0.20 nb – 0.12 should be assumed for the wheel or axle load adjacent to the
wc = roadway width between curbs in ft (m), 32 ≤ wc ≤ end at which the stress is being determined.
66 (9.7 ≤ wc ≤ 20) Lateral distribution of the wheel load should be produced
When the SI system of units is used, wc will be in meters by assuming the flooring to act as a simple span between
and the coefficient of wc in the equation for ke will be 0.23. stringers or beams. For loads in other positions on the span,
b. Exterior beams. The live load bending moment in the the distribution for shear is determined by the method
exterior beams should be determined by applying to the prescribed for moment.
beams the reaction of the wheel loads obtained by
assuming the flooring to act as a simple span between 10.6—Skew bridges
10.6.1 General—Empirical or simplified methods of anal-
beams, but the reaction should not be less than 2ne/nb.
ysis mentioned in Section 10.3 can be used for skew bridges,
10.5.3 Multi-beam precast concrete bridge—A multi-
provided adjustments for skew are made. The analysis may
beam bridge is constructed with precast nonprestressed or
be performed by one of the methods mentioned in Section
prestressed concrete beams which are placed in contact side
10.3.2b and in Section 10.3.3. Design tables based on
by side on the supports. The interaction between the beams
such methods may be employed.10-28,10-34
is developed by continuous longitudinal shear keys and
10.6.2 Bending moments—The bending moment in the
lateral bolts which may, or may not, be prestressed.
longitudinal direction in a skew bridge is generally smaller
In calculating bending moments in multibeam precast
than the bending moment in a rectilinear bridge of the same
concrete bridges, conventional or prestressed, no longitu-
span.10-35 However, torsion moments exist about the longitu-
dinal distribution of wheel load should be assumed. The
dinal axis in skew bridges, increasing shear forces in the
lateral distribution should be determined by the following:
vicinity of the obtuse corners.
The live load bending moment for each section should be
10.6.3 Reactions—The reactions and shear due to dead load
determined by applying to the beam the fraction of a wheel load
in a skew bridge are higher at the obtuse angle compared to the
(both front and rear), determined by the following relations
values at an acute angle. The nonuniformity in distribution of
reaction or shear increases with the increase in skew angle.
DF = [(12ne + 9)/nb])/(5 + ne/10) + [(3 – 2ne/7) (1 – C/3)2] The risk of the reaction becoming very small or negative at an
acute angle should be avoided. This can be achieved in post-
or when C is 3 or greater, use tensioned bridges by appropriate choice of the prestressing
forces and the tendon profiles. The higher reactions at the
DF = [(12ne + 9)/nb]/(5 + ne/10) obtuse corners should be accounted for in the design of bear-
ings and the supporting elements.
where The California Department of Transportation has devel-
ne = number of design traffic lanes oped the chart shown in Fig. 10.6.3 to adjust the shears and
nb = number of beams reactions in skew bridges. The factors shown are applied to
C = K(wc/e), a stiffness parameter the shears and reactions calculated for a rectilinear bridge
wc = roadway width between curbs in ft (m) having the same span. For shear design the factor is assumed
BRIDGE ANALYSIS AND DESIGN 343R-121

to vary linearly from the maximum shown at the support to


unity at midspan. These factors are applied to all spans of a
skew bridge regardless of end condition. Curved bridges
having large skews over 45 deg should be analyzed by an
exact method.
End diaphragms in skew bridges, either box or multi-
girder, increase the difference between reactions and
multiply the risk of having negative reactions. A diaphragm
at midspan has little beneficial effect in transmitting eccen-
tric live load from one girder or web to another. Additional
diaphragms have negligible effects. In some cases, the
diaphragms in box girder skew bridges may have a harmful
effect. Thus, in view of the extra time and the cost they
require, the diaphragms may be dispensed with.10-36

RECOMMENDED REFERENCES
The documents of the various standards-producing organi-
zations referred to in this report are listed below with their
serial designation, including year of adoption or revision.
The documents listed were the latest effort at the time this
report was written. Since some of these documents are
Fig. 10.6.3—Shear factors for skew bridges
revised frequently, generally in minor detail only, the user of
this report should check directly with the sponsoring group
if it is desired to refer to the latest revision. Symposium on Concrete Bridge Design, Toronto, Apr.
1967.
American Association of State Highway and Transportation 10-8. Scordelis, A. C., and Meyer, C., “Wheel Load Distri-
Officials bution in Concrete Box Girder Bridges,” College of Engi-
Standard Specifications for Highway Bridges, Thirteenth neering, University of California, Berkeley, January 1969.
Edition, 1983. 10-9. Sisodiya, R. G., and Ghali, A., “Analysis of Box
Girder Bridges of Arbitrary Shape,” Publications, Interna-
American Concrete Institute tional Association of Bridges and Structural Engineering, V.
SP-24 Models for Concrete Structures 33-I, 1973, pp. 203-218.
SP-35 Analysis of Structural Systems for Torsion 10-10. “Precast Segmental Box Girder Bridge Manual,”
Prestressed Concrete Institute and Post-Tensioning Institute,
CITED REFERENCES 1978.
10-1. Bassi, K. G.; Lin, W.; and Richardson, B. S., 10-11. Libby, J. R., “Segmental Box Girder Bridge Super-
“Continuous, Post-Tensioned, Torsionally Stiff Concrete structure Design,” ACI JOURNAL, Proceedings V. 73, No.
Bridges,” International Symposium on Concrete Bridge 23, May 1976, pp. 279-290.
Design, Toronto, Apr. 1967. 10-12. Ballinger, C. A.; Podolmy, W.; and Abrahams, M.
10-2. Campbell, T. I.; Francis, L. N.; and Richardson, J., “A Report on the Design and Construction of Segmental
B.S., “A Long-Curved Post-Tensioned Bridge Without Prestressed Concrete Bridges in Western Europe—1977,”
Expansion Joints,” Canadian Journal of Civil Engineering, FHWA, Washington, D.C.
V. 2, No. 3, 1975, pp. 262-269. 10-13. “Recommended Practice for Segmented Construc-
10-3. Csagoly, P., and Holowka, M., “Cracking of Voided tion in Prestressed Concrete,” PCI Journal, Mar.-Apr. 1975.
Post-Tensioned Concrete Bridge Decks,” Ministry of Trans- 10-14. Mathivat, J., The Cantilever Construction of
portation and Communications, Ontario, RR 193, 1974. Prestressed Concrete Bridges, John Wiley and Sons, New
10-4. Elbadry, M., and Ghali, A., “Nonlinear Temperature York, 1983.
Distribution and Its Effects on Bridges,” International Asso- 10-15. Podolny, Jr., Walter, “Cable-Stayed Bridges of
ciation for Bridges and Structural Engineering, Periodical Prestressed Concrete,” PCI Journal, V. 18, No. 1, Jan.-Feb.
3/1983, Proceedings, P-66/83, pp. 169-191. 1973, pp. 68-79; Closure—PCI Journal, V. 18, No. 5, Sept.-
10-5. Ghali, A., and Favre, R., Concrete Structures: Stresses Oct. 1973, pp. 115-116.
and Deformations, Chapman and Hall, London, 1986. 10-16. Van De Pitte, D., “Prestressed Concrete Suspen-
10-6. Tadros, M. K.; Ghali, A.; and Dilger, W. H., “Long- sion Bridges,” Proceedings on World Conference of
Term Stresses and Deformations of Segmental Bridges,” Prestressed Concrete, 1967.
Journal of the Prestressed Concrete Institute, V. 24, No. 4, 10-17. Dudra, J., “Design and Construction of Hudson
July-Aug. 1979, pp. 66-89. Hope Bridge,” Journal of the Prestressed Concrete Institute,
10-7. Scordelis, A. C.; Davis, R. E.; and Lo, K. S., “Load Apr. 1966.
Distribution in Concrete Box Girder Bridges,” International 10-18. Tung, David H. H., “Torsional Analysis of Single
343R-122 MANUAL OF CONCRETE PRACTICE

Thin-Walled Trapezoidal Concrete Box Girder Bridges,” Ontario, 1983.


International Symposium on Concrete Bridge Design, 10-28. Rusch, H., and Hergenroder, A., “Influence
Toronto, Apr. 1967. Surfaces for Moments in Skew Slabs,” Cement and Concrete
10-19. Jaeger, L. G., and Bakht, B., “The Grillage Association, London.
Analogy in Bridge Analysis,” Canadian Journal of Civil 10-29. “Analysis of Continuous Skewed Slab Bridge
Engineering, V. 9, No. 2, June 1982, pp. 224-235. Structures,” Ohio Department of Highways, 1961.
10-20. Brown, T. G., and Ghali, A., “Semi-Analytic Solu- 10-30. Schleicher, C., and Wegener, Borwin, “Continuous
tion of Skew Plates in Bending,” Proceedings, Institution of Skew Slabs,” Veb Verlag Lur Bauwesen, Second Edition
Civil Engineers, London, Mar. 1974, pp. 19-22. Berlin.
10-21. Mehmel, A., and Weise, H., “Model Investigation 10-31. Kennedy, J. B., and Tamberg, K. G., “Problems of
of Skew Slabs on Elastically Yielding Point Supports,” Skew in Concrete Bridge Design,” Report No. 44 144,
Cement and Concrete Association, London, 1965. Department of Highways, Ontario.
10-22. Ontario Highway Bridge Design Code, V. II, 10-32. Culham, G. A., and Ghali, A., “Distribution of
Supplement S7, Ministry of Transportation and Communi- Wheel Loads on Bridge Girders,” Canadian Journal of Civil
cations, Ontario, 1979. Engineering, V. 4, No. 1, 1977, pp. 57-65.
10-23. Hewitt, B. E., and Batchelor, B. deV., “Punching 10-33. Motarjemi, D., and Van Horn, D. A., “Theoretical
Shear Strength of Restrained Slabs,” Journal of the Struc- Analysis of Load Distribution in Prestressed Concrete Box-
tural Division, ASCE, V. 101, ST9, Sept. 1975, pp. 1937-53. Beam Bridges,” Fritz Laboratory Report No. 315.9, Lehigh
10-24. Dorton, R. A.; Holowka, M.; and King, J. P. C., “The University, Oct. 1969.
Conestogo River Bridge—Design and Testing,” Canadian 10-34. Ghali, A., “Design of Simply-Supported Skew
Journal of Civil Engineering, V. 4, No. 1, 1977, pp. 18-39. Concrete Girder Bridges,” Second International Symposium
10-25. Batchelor, B. deV.; Hewitt, B. E.; Csagoly, P.; and on Concrete Bridge Design, SP-26, American Concrete
Holowka, M., “Investigation of the Ultimate Strength of Institute, Farmington Hills, Mich., 1969, pp. 206-234.
Deck Slabs of Composite Steel/Concrete Bridges,” Trans- 10-35. Ghali, A., “Analysis of Continuous Skew Concrete
portation Research Record 664, Bridge Engineering, V. 1, Girder Bridges,” Concrete Bridge Design, Proceedings of
Transportation Research Board, Sept. 1978. Symposium, SP-23, American Concrete Institute, Farmington
10-26. Ontario Highway Bridge Design Code, Second Hills, Mich., pp. 137-169.
Edition, Ministry of Transportation and Communications, 10-36. Sisodiya, R. G., and Ghali, A., “Diaphragms in
Ontario, 1983. Single and Double Cell Box Girder Bridges with Varying
10-27. Ontario Highway Bridge Design Code, Commen- Angle of Skew,” ACI JOURNAL, Proceedings V. 69, No. 7,
tary, Ministry of Transportation and Communications, July 1972, pp. 415-419.
BRIDGE ANALYSIS AND DESIGN 343R-123

Overcrossing in California with curved alignment and curved soffit (note flared integrated pier and unobtrusive abutments).

CHAPTER 11—SUBSTRUCTURE SYSTEMS AND ELEMENTS

11.1—Introduction including 400 ft (122 m), with maximum reactions of about


The quality of a bridge project, its visual impact, and 400 kips (1800 kN). They are economical and have proven
economic viability is not determined solely by the type of to be excellent in service.
superstructure chosen. Of almost equal importance is the Two main types of elastomeric bearings are used; plain
proper selection of the substructure system and the details of pads, consisting of elastomer only, and reinforced pads,
the elements for that system. This chapter is intended to be a consisting of layers of elastomer restrained at their interfaces
guide to making the selection as the designer proceeds with integrally bonded steel or fabric reinforcement. The
through the bridge design process. Guidance is supplied for elastomer material may be polyisoprene (natural rubber) or
abutments, piers, foundations, and pier protection. polychloroprene (neoprene).
Connections of substructure units to superstructure Tapered elastomeric bearings should not be used. Where
systems can be accomplished by several different methods. necessary, tapered wedge steel plates should be provided. In
The subject of bearings and other types of connections some cases the wedge should be tapered transversely, as well
typical to concrete structures is addressed in this chapter. as longitudinally. In locations where it is expected that the
bearings will be subjected to temperatures below -25 F (-32
11.2—Bearings C) for several days, consideration should be given to speci-
11.2.1 Description—A wide variety of bearings is avail- fying natural rubber and requiring special testing by the
able for bridge structures. The main purpose of any bearing manufacturer for the temperature range expected.
is to transfer the superstructure load, both vertical and hori- Because of their compressibility, elastomeric bearings can
zontal. In addition, the bearing should accommodate transla- readily accommodate rotational movements anticipated in a
tional and/or rotational movements. In some cases the normal type structure. In relatively short bridges the longitu-
bearing will transmit eccentric loads. dinal movement caused by temperature changes is accom-
11.2.2 Types and design criteria modated by the shear deflection of the bearing, as shown in
11.2.2.1 Elastomeric bearings (Fig. 11.2.2.1)—Elasto- Fig. 11.2.2.1(a). When the expected longitudinal movement
meric bearing pads have been used in the U.S. since about exceeds the allowable shear deflection, sliding plates can be
1960. They are popular in the short span range up to and installed, as shown in Fig. 11.2.2.1(b).
343R-124 MANUAL OF CONCRETE PRACTICE

Fig. 11.2.2.3—“High” load bearings.


Fig. 11.2.2.1—Elastomeric bearings.
(PTFE) surface. The underside of the sole plate should have
a stainless steel plate to provide the proper sliding surface.
If some combination of loads is possible which would 11.2.2.3 “High” load bearings—In straight bridges with
cause a shear force greater than one-fifth of the simulta- right angle piers, the rotational movement that should be
neously occurring compression force, or if the dead load accommodated occurs about one easily predicted axis. In
stress in the bearings is less than 200 psi (1.38 MPa), the curved bridges, or straight bridges with large skews, the rota-
bearing should be secured against horizontal movement. tional movement occurs about more than one axis and is not
When the bearing is anchored at both the top and bottom readily predictable. To resolve this problem, “pot” bearings
surfaces, the anchorage should be such that no tension is having the ability to accommodate rotational movement about
possible in the vertical direction. One example is shown in any axis that has been developed. Fig. 11.2.2.3 illustrates
Fig. 11.2.2.1(c). If welding is used as a means of attachment, graphically the main elements of this type of bearing. The
care should be taken to limit the temperature in the plate term “pot” is derived from the shape of the bearing base plate.
adjacent to the elastomer to 400 F (204 C). As shown, the bearing can provide free translation in any
The Transportation Research Board (TRB) of the National direction, as well as rotational freedom [Fig. 11.2.2.3(a)], or it
Research Council has funded research into the design and may be restrained against translation in one direction, [Fig.
construction of elastomeric bearings. The first report 11.2.2.3(b)], or all directions [Fig. 11.2.2.3(c)].
(NCHRP No. 248) was published in 1982. The project is The pot bearing also permits the use of high allowable
being continued and state-of-the-art reports will be issued. bearing stresses since the confined elastomer acts like a
11.2.2.2 Sliding bearings [Fig. 11.2.2.1(c)]—When the hydraulic fluid. These bearings are manufactured by a
expected expansion or contraction of the bridge superstruc- number of companies, and the bridge designer should main-
ture due to temperature changes is so large that the corre- tain a file of the latest information furnished.
sponding elastic deflection of the pier top would produce too 11.2.2.4 Steel bearings—In the past, all bridge bearings
great a horizontal force, sliding bearings should be used. consisted of structural steel plates and shapes. Many of these
This is particularly true when the piers are short and heavy. types of bearings are still being used. Fig. 11.2.2.4(a) shows
Sliding bearings are also used at abutments to accommodate a typical roller bearing suitable for use on short span bridges.
movements due to earth pressures. Because the bearing capacity is directly related to the diam-
Sliding bearings may be fabricated with plain or rein- eter of the roller, this type has a very limited capacity of about
forced elastomeric pads bonded to a polytetrafluorethylene 50 kips (220 kN). Fig. 11.2.2.4(b) shows a segmental roller
BRIDGE ANALYSIS AND DESIGN 343R-125

Fig. 11.2.2.4—Steel bearings.

bearing used on cast-in-place concrete girder bridges. Since but with the rocker or roller has a flat bottom and is welded
the diameter of the bearing surface is much greater than a to the masonry plate.
roller bearing of the same height, and the weight is much less 11.2.2.5 Bearings in seismic zones—At locations
than a solid cylinder, the bearing can be economically used to requiring the bridge to be designed for seismic forces and
carry significant loads of up to 250 kips (1100 kN). movements, bearings are the most critical component of the
For larger loads, rocker-type bearings as shown in Fig. bridge. Discussion of the forces and movements is given in
11.2.2.4(c) can be designed. The diameter of the bearing Chapter 5, and the designer should give special consider-
surface can be tailored to fit the need. The material can be
ation to the latest state-of-the-art criteria. Guidance is given
either steel castings or structural steel weldments.
in ATC 611-1 and in AASHTO publication GSDB. Without
The bearings shown in Fig. 11.2.2.4 are expansion bearings
providing longitudinal movement. Transverse movement is proper modification, all of the bearing types previously
restricted. In the case of the segmental roller and rocker, the discussed are unsuitable for use in seismic areas.
permissible longitudinal movement is limited and care should be 11.2.2.6 General criteria—The allowable bearing pres-
taken in setting the bearings to adjust the inclination of the bearing sure on concrete should be 0.30fc′ (see AASHTO for further
to suit the actual temperature of the bridge at the time of setting. requirements). The steel masonry plate should be designed
Fixed bearings for bridges that have segmental roller or for this allowable bearing stress using an allowable flexural
rocker-type expansion bearings are generally the same type, stress of 0.55fy.
343R-126 MANUAL OF CONCRETE PRACTICE

b. Determination of the allowable bearing capacity of the


selected foundation.
c. Determination of design lateral earth pressure for the
abutment walls and wingwalls.
d. Prediction of settlement of the foundation soils.
e. Determination of high and low water levels, velocity of
stream, and depth of scour. Prediction of the future
lowering of the stream bed and future scour depth
during the life of the bridge for stream crossings.
f. Determination of ground water level and depth of frost
line or depth of zone of significant volume change in
expansive clay subsoils.
Fig. 11.3.3—Net bearing pressure.
g. Location, depth, type, and possible influence of the
foundations of adjacent existing or future structures or
underground utilities.
One or more fixed bearings should be provided in each h. Stability of abutment slopes.
bridge structure. A fixed bearing is designed to prevent any 11.3.3 Spread footings—Spread footings are classified as
horizontal movement between the superstructure and shallow when the depth of foundation below the surrounding
substructure. final ground line is less than the least width of the footing or
Expansion bearings should be designed to accommodate the deep when depth of foundation is greater than the width of
contributory movement due to elastic shortening, creep, the footing. Shallow footings are generally the most
shrinkage, and temperature multiplied by 125 percent. Where economical and should be considered unless ruled out by
lateral restraint is desired in the bearings, the bearing restraints other dominant factors.
should be designed for 15 percent of the axial dead load. Shallow spread foundations should be proportioned so that
the maximum net contact pressure under the combined
11.3—Foundations effects of dead, live, and transient loads does not exceed the
11.3.1 General—The function of a foundation is to allowable net bearing pressure determined by the geotech-
transfer the loads from the bridge elements above ground to nical engineer. Net bearing pressure is defined in Fig. 11.3.3.
the soil or rock without objectionable vertical or lateral Foundation movement should be estimated by the geotech-
movement. Selection and design of the proper foundation is nical engineer for the appropriate loading conditions. The
dependent upon the design structural loading conditions, expected foundation movement should be within tolerable
bridge pier geometry, and surface and subsurface conditions limits for the bridge structure. The allowable net bearing
at the site, plus interpretation of field data and laboratory pressure may be limited by the movement requirements,
tests combined with engineering judgment. either vertical or lateral.
The foundation should be located as high as possible, since Many superstructure types are sensitive to the differential
costs increase significantly with depth. Even though costs do settlement of piers. In general, simple spans are not affected,
increase significantly with depth, the foundation elevation and long continuous spans are less sensitive than short spans.
should be deep enough to provide long term bearing support Especially sensitive are arches or short continuous spans
to prevent undue total and differential settlement to resist where adjacent piers are founded on subsoils that vary greatly.
lateral forces and to avoid problems from ground movement Settlement of footings, particularly abutment footings,
(e.g. frost heave), scour, and/or future deepening of a may be influenced not only by the load from the bridge
channel area. Depending on site conditions, this may most superstructure, but by the fill supporting the approach
economically be accomplished by open excavation, driving roadway. Settlement can also be caused by vibratory load-
piles, or drilling piers. ings, such as railroad loadings on shallow footings, which
11.3.2 Investigation procedures—An excellent guide to bear on loose to medium dense granular soils. An estimate
the type of information that should be obtained is provided should be made of the differential settlement that the
in the AASHTO Foundation Investigation Manual (1978). proposed superstructure can accommodate. This estimate
Additional information on soils engineering and foundation should be used by the geotechnical engineer in determining
design may be found in References 11-2 through 11-16 and the allowable soil pressure or pile capacity.
ASTM Special Technical Publications No. 444 and 670. It is Spread footings for bridges located in seismic areas should
recommended that the structural engineer work closely with be designed using the criteria given in ATC-6, “Seismic
a geotechnical engineer experienced in the requirements of Design Guidelines for Highway Bridges.11-1” Additional
foundations that are unique to bridges. The following is a information can be found in ASTM Special Technical Publi-
partial list of the information that should be obtained (Refer- cation No. 450, 1969.
ences 11-17 through 11-18 and ASTM Special Reports No. 11.3.4 Drilled piers
399, 412 and 479): 11.3.4.1 General—Drilled piers are, in effect, deep
a. Distribution, classification and physical properties of spread footings. The development of special equipment for
the soil and underlying rock. their installation has made drilled pier foundations time
BRIDGE ANALYSIS AND DESIGN 343R-127

saving as well as economical. It is expected that their use in they are in good condition when located below the perma-
bridges will become more widespread. Although primarily nent ground water table. Iron or steel piles have been used
used to transfer the bridge loads to a deep strong layer such since the middle of the nineteenth century, and since early in
as hardpan or rock by end bearing, drilled piers can function the twentieth century, special shapes called H piles and steel
by transferring the load to the soil through friction. This pipe piles have become standard. Reinforced concrete piles
ability is seldom considered in the design, since its neglect were developed at the turn of the century, and numerous
results in a more conservative design, but when the possi- shapes and methods of installation have been invented and
bility for negative skin friction exists, as in drilled piers patented. Prestressed concrete piles have been developed
supporting abutments, the additional load due to negative recently and have been used extensively in structures where
skin friction should be included in sizing the bearing area. large quantities of piles have been required. An excellent
ACI 336.3R describes in detail the design and construction description of the history of piles and pile driving is found in
procedures for drilled piers. “Pile Foundations.”11-19
The cost of drilled piers is directly related to the amount of While the primary function of a pile is to transmit the load
material excavated and concrete placed, so it is advanta- of the structure to a suitable soil stratum below the surface of
geous to minimize the size of the shaft. Most drilling equip- the ground without excavation, it also has other properties
ment can construct a bell having a diameter equal to three which may or may not be a factor in the design, such as:
times the shaft diameter. Bells can be enlarged by hand, but a. It is capable of anchoring structures against uplift or
this is expensive. The condition of the soil at the bottom of overturning forces.
the pier should be inspected by a qualified soils engineer. b. It may improve the properties of the soil through which
The minimum size of the shaft to permit this is 3 ft (0.9 m). it is driven by consolidation.
The shaft diameter should be selected with consideration c. It can resist lateral loads by bending as well as by direct
of moment capacity, the placing and spacing of reinforcing action through battered piles.
steel, the placement of concrete, and the necessary cover d. It can function as an unsupported column, where
over the steel. support furnished by the upper soil layers is removed
11.3.4.2 Construction consideration—Since drilled by scour or an adjacent excavation.
piers are usually constructed from the ground level prior to 11.3.5.2 Classes of piles—A pile can transmit the load
excavation for the foundation, allowance should be made for into the adjacent soil by skin friction or end bearing, and is
a reasonable tolerance in location. This is usually specified generally referred to as a friction or bearing pile. Actually,
as 4 percent of the diameter of the shaft. To accommodate there is usually friction on any pile, unless specific means are
this tolerance, dowels for the column extension above the taken to eliminate it, and there is likewise some end bearing.
drilled pier should not be set directly in the subpier shaft, but However, it is common practice to design a pile as either
in a cap constructed after the excavation has been completed. transmitting all its load through friction, neglecting end
This permits accurate location of the column dowels. bearing, or as solely end bearing and neglecting friction. For
Drilled piers are often subjected to horizontal loads, some large piles, both friction and end bearing capacities can be
anticipated in the design and some caused by construction used. Piles have also been used solely to compact the upper
operations, unforeseen soil conditions or future construction, strata of soil, but this use for bridge structures is rare.
such as trenches. For this reason, a minimum amount of rein- 11.3.5.3 Pile design—The design of piles for footings
forcing, usually 0.5 percent of the gross area of the shaft, and bents requires considerable experience and the best of
should be provided for the full height or nearly the full height good engineering judgment. It is the designer's responsibility
of the shaft. to select types of piles which meet the field requirements
11.3.4.3 Classes of subpiers—Drilled piers can be classi- and, in addition, fulfill the requirements for economy, avail-
fied as belled piers, which are enlarged at the base to increase ability, and practicability for the particular conditions
the bearing area, and rock-socketed piers, which have sockets prevailing at the site.11-19—11-30 Details for design of
drilled into solid rock to increase the end bearing capacity. The concrete piles are given in ACI 543R.
belled piers are generally more economical and are always For pile foundations in seismic areas, consideration should
used unless the spacing of the piers (bridge columns) causes be given to the fact that batter piles are much stiffer than
the bells to overlap. Belling can be done only if there is an vertical piles under seismic loading. It may be desirable to
adequate layer of cohesive material just above the proposed use only the more flexible vertical piles. This is discussed in
bottom of the drilled pier and there is no bearing seam in that AASHTO’s “Guide Specifications for Seismic Design of
layer. New techniques in soil testing, such as in-situ pressure Highway Bridges.” Numerous failures have occurred during
meters that measure the in-place strength of the bearing layer, earthquakes in concrete piles just below the pile cap. This is
have permitted the use of larger allowable bearing pressures. probably due to the abrupt change of stiffness at that location
Allowable pressures as high as 30 kips/ft2 (1.45 MPa) have and the lack of confining lateral reinforcement in the pile.
been used to design pier bells founded on hard silt layers. The designer should consider these critical areas.
In designing and detailing the footing or cap for the piles,
11.3.5 Piles consideration should be given to providing a reasonable
11.3.5.1 General—Timber piles have been used for amount of tolerance in the location of the pile. It is reason-
centuries, and excavations at old building sites reveal that able to expect the center of the pile group to be within 3 in.
343R-128 MANUAL OF CONCRETE PRACTICE

(75 mm) of the design location, but the location of each indi- size, and weight, and weight of the soil surrounding the pile
vidual pile need not be so restricted. A reasonable design or pile group.
should assume that the individual piles could be out of loca- Reinforced or prestressed concrete piles, which are
tion by at least 6 in. (150 mm). subjected to uplift, should have dowels or reinforcing bars
11.3.5.4 Design criteria—The design loads for piles anchoring the piles to the footing. Strands of sufficient length
should not be greater than the least of the following values: to develop the uplift force may be extended from prestressed
a. Capacity of the pile as a structural member. concrete piles into the footing. This is acceptable and common
b. Capacity of the pile to transfer its load to the ground. practice. Timber piles should not be used when uplift is
c. Capacity of the ground to support the load transmitted expected, unless an adequate anchorage that will fix the pile to
to it by the pile or piles. the footing is provided, and provided the tapering of the timber
Required penetrations are initially estimated on the basis pile is taken into account in the design. Steel piles, when
of soil borings and then substantiated by test piles, which are subjected to uplift, should be provided with adequate
piles driven by the contractor to ascertain the proper length anchorage devices, such as bars welded to the piles, or with a
before ordering the remainder of the piles. These piles are sufficient bond length to develop the applied uplift force.
not used for load testing. The test piles are generally 11.3.5.7 Construction considerations—Piles should be
furnished 10 ft (3 m) longer than the estimated length and spaced close enough together to minimize the cost of the cap
driven to refusal or to a capacity 50 percent greater than the or footing, and yet far enough apart, if friction piles, to mini-
required design capacity. The capacity may be determined mize the reduction in pile capacity caused by group action.
by load tests or by dynamic analyses, such as the wave equa- Other effects of closely spaced piles can be damage caused
tion analysis, or by both. Other dynamic formulae may be by the driving of adjacent piles. This damage may be struc-
used with judgment, especially if correlated with a load test tural in nature, such as collapse of casings, splitting of
of the wave equation. From the results of the test pile, the casings, permitting inflow of ground water, and damage to
engineer determines the proper length and capacity of the green concrete. Such damage is usually remedied by
permanent piles. In addition, consideration also should be neglecting the supporting effect of the damaged pile and
given to the following: replacing it with another pile. Close spacing may also cause
a. The difference between the supporting capacity of a lateral displacement of adjacent piles and heave of
single friction pile, as against a group of friction piles. surrounding soil that lifts the already driven piles. In this case,
b. The effect of driving piles and the pile loads on adja- the affected piles are redriven to establish their capacity. Spec-
cent structures. ifications should be written to cover these anticipated prob-
c. The possibility of scour and its effects. lems. Consideration should also be given to various methods
of installation, and whether it is practical to obtain required
d. The possibility of negative skin friction (“downdrag”).
penetrations with the type of pile being evaluated.
The recommended values of allowable loads and stresses
11.3.6 Special types
for an acceptable design of concrete piles are listed in ACI
11.3.6.1 Caissons—When the subsoil at the pier loca-
543R.
tion consists of a deep strata of sand that has a possibility of
11.3.5.5 Pile load tests—Pile load tests may be recom-
scour to a significant depth, or when deep penetration
mended for any of the following conditions:
through overlying soils is required, the use of piles or drilled
a. At locations or in types of materials where the ordinary piers becomes expensive or impractical, and caissons may be
methods of determining safe pile loads are not consid- used. By definition, caissons are shells within which the
ered reliable. excavation is made.
b. For cast-in-drilled-hole piles in unproven soil forma- Current practice is to construct caissons by the open-
tions. dredge method. The portion of the caisson below the bed of
c. Where it is desired to demonstrate that piles may safely the stream is a thick-walled concrete box with multiple cells
be loaded beyond the indicated safe loads obtained by designed to function as a permanent part of the foundation.
the application of standard pile driving formulae. The portion of the caisson above the bed consists of steel
d. For very large or heavily loaded piles or for unusual or sheet piling which is removed after completion of the pier.
innovative installations. The concrete walls of the caisson are constructed thick
e. Critical uplift forces. enough so that the caisson sinks under its own weight when
In general, the loading test should be carried out following the soil within the caisson is excavated. All excavation is
the procedures described in ACI 543R or ASTM D 1143. done under water while maintaining a positive head of water
11.3.5.6 Anchorage for uplift—The possibility of uplift within the caisson. Control of the sinking is done by selective
should be investigated. excavation within the caisson cells. To insure control and
Uplift capacity of a pile can best be determined by a tensile minimize drifting, the caisson should have at least four cells.
pile field test. Often this can be done in conjunction with Upon reaching the proper founding depth, the bottom is
load bearing tests by using reaction piles of the type and cleaned and sealed with a thick layer of concrete.
length to be installed for the foundation. The water in the caisson is then pumped to an elevation
The uplift capacity can be estimated by considering such below the top of the concrete walls of the caisson, a footing
factors as soil shear strength, pile spacing, shape, length, is constructed upon the walls, and the pier is completed.
BRIDGE ANALYSIS AND DESIGN 343R-129

Fig. 11.3.6.1 illustrates a caisson constructed using a sand


island. Other methods are also used. A further description of
caissons can be found in References 11-5 and 11-31.
11.3.6.2 Other types—When special subsoil conditions
exist, foundations should be adapted to suit the conditions. In
most cases, these adaptations are merely variations of the
three usual types, i.e. spread, piles or drilled piers. When
subsoils change drastically from one pier location to the
next, consideration should be given to using different types
of foundations on adjacent piers.
Loose granular soil can be compacted or stabilized by
grouting or chemical injections to form a natural raft. Rock
anchors can be used to anchor footings resting on rock with
a sloping surface or bedding.
11.3.7 Special considerations
11.3.7.1 Cofferdams—When the pier site is dry during
most of the construction season, the excavation to the bottom
of the footing can usually be made by open excavation.
When adjacent construction precludes this, or when the
water level is or is expected to be above the ground surface,
the excavation is generally made within a cofferdam.
Cofferdams are dams with a brief service life, built around
the pier foundation so that construction operations can be
performed in the dry area below the adjacent water level. They
can be single wall, double wall, or cellular, braced or unbraced.
They are usually constructed of steel sheet piling, but have
been made of precast concrete, overlapping cast-in-place
concrete piles, or slurry walls. The portion of the cofferdam Fig. 11.3.6.1—Open-dredged caisson using sand island.
above the footing level is always removed, but the part below
may be left in place and, if anchored to the footing, may
provide additional protection against scour. References 11-32 and it is highly recommended as an excellent reference on
and 11-33 are recommended for guidance on this subject. the subject of bridge hydraulics.
When single wall steel sheet piling cofferdams are used in 11.4.2 Bridge location—The location and orientation of a
river piers, unless the pier is founded on rock, a concrete seal bridge relative to a stream channel is extremely important.
coat is required. The determination of that seal coat thickness The alignment of piers and abutments, as well as the
is generally the responsibility of the design engineer. The waterway provided, either exacerbate or ameliorate prob-
design criteria for seal coats may include, in addition to the lems at a bridge crossing. The selection of the location is an
weight of the seal coat itself, the weight of the steel sheet important first step in a successful bridge project.
piling, an allowance for friction between the sheet piling and 11.4.3 Waterway opening—Before a determination is
the surrounding earth, and the uplift resistance of the perma- made for the length and height of a bridge, the stream channel
nent piles, if any. The design plans should clearly state what should be studied for different stages of flow. Sometimes the
high water elevation was used in designing the seal coat and major portion of flood flow follows a quite different path of
should require ready means of flooding the cofferdam if this flow orientation than at low flow and provisions should be
elevation is exceeded. made for such an eventuality. The designer should determine
11.3.7.2 Impact during construction—Consideration what controls the stream cross section and how the flow is
should be made in the design of bridge piers for possible distributed throughout the flood plain. Crossing near and
accidental impacts during the life of the structure. It is also above confluences is often affected by backwater from the
prudent to consider the possible effect of an accidental other stream. The key to a good solution is to place the bridge
impact during the construction period. Piers under construc- waterway opening in the best location to accommodate all
tion with no superstructure load on them are less stable than stages of flow, but providing a waterway area does not neces-
piers carrying the superstructure. Specifications should call sarily mean that water will flow through it. Oftentimes the
the contractor’s attention to the need to protect against U.S. Geological Survey or a state agency has records or data
impacts caused by factors beyond the contractor’s control, available for determining the flow characteristics of a stream.
such as adjacent traffic, barge, or boat traffic. 11.4.4 Scour—The introduction of a bridge in a river
channel can change the natural stream environment and
11.4—Hydraulic requirements often causes scour and bank erosion with severe conse-
11.4.1 General—AASHTO Bulletin HDG-7 has been quences. A number of bridges have failed because of bed and
prepared by a task force of experienced hydraulic engineers, bank scour at piers and abutments. Extra precautions in
343R-130 MANUAL OF CONCRETE PRACTICE

regard to this phenomenon at the time of design and Generally, several types of abutments would be satisfac-
construction will pay great dividends. Some of these precau- tory for a particular bridge site; economics is usually the
tions may involve founding the piers on piles at river cross- prime factor in selecting the type to be used. For river or
ings, instead of spread footings, and extensive rip-rapping of stream crossings, the minimum required channel width and
the river banks. waterway area generally set the abutment location and type.
Estimating depth and extent of scour is not a simple For highway overpasses, minimum horizontal clearances
matter. Research and field studies have been made, but expe- and sight-distances should be maintained. An abutment
rienced judgment is also needed. Piles, if used, should be located at or near the top of a slope is not a collision obstacle,
specified for penetration or tip elevation as well as their load but one located at the bottom may be. In this case, safety may
capacity. In some cases it may be necessary to assume that dictate. Esthetics is also a factor when selecting an abutment
scour lowers the river bottom below the pile footing and the type and location.
piles designed to function as free standing columns with a 11.5.2 Loads and stability—Abutments should be
lateral force acting on them. designed for horizontal loads due to earth pressure of the
11.4.5 Spur dikes—The spur dike, as used in bridge approach roadway embankment, as well as the vertical loads
construction, is a projection of earth or rock built integral from the superstructure. They should be stable against over-
with the approach embankment, extending upstream and turning and sliding. The foundations of the abutment should
downstream, to “guide” the flood flow under the end spans be designed to prevent excessive differential settlement and
of a bridge. The spur dike usually forms a portion of an lateral movement.
ellipse, and is sloped and shaped to minimize turbulence and Vertical loads from the superstructure and dead load of the
scour, especially when large quantities of flow are diverted abutment itself are generally well-defined, but consideration
from a flood plain to the bridge opening. These dikes are should also be given to live and dead loads from the
used extensively in the southern and central sections of the approach roadway. These loads are carried by the abutment
footing as dead load plus live load surcharge, or by the abut-
U.S., where flood plains are quite wide. Cost effectiveness
ment backwall as the reaction of a reinforced concrete
dictates that the bridge structure cannot span the entire flood
approach slab. In all cases, the designer should consider not
plain, and the approach roadway is placed on an embank-
only the effects of maximum loads, but also the effects of
ment that becomes a wing dam during floods.
minimum loads.
11.4.6 Slope protection—Approach roadway embankments
Horizontal design loads require a great deal of judgment
and spill-through abutments are vulnerable to attack by flood
on the part of the engineer. Although the abutment functions
water at most crossings. Some kind of protection is desirable,
as a retaining wall, the horizontal movement of the top is
but a grassed slope is often a simple solution, above the flood
much more critical, and design earth pressures should reflect
line and rip-rap below. Excessive clearing of trees and brush
this. The abutment is often restrained by the bridge super-
upstream from a bridge can cause the flow to accelerate and structure or by the wing walls from deflecting in the classical
aggravate scour at the bridge. However, the tendency to manner that reduces the “at rest” pressure to active pressure.
remove trees and other obstructions has greatly decreased in Some designers increase the active pressure normally used
recent years due mostly to environmental concerns. for retaining walls by 50 percent when designing abutments;
A source of available material for slope protection is earth pressures also depend on the type of material used in
always of primary concern. Dumped rip-rap, consisting of constructing the roadway embankment.
graded stone of sizes appropriate for the flow velocities and Piles installed in abutments that are set on fill are often
depth of flow, is the most common type of protection. A subject to excessive downdrag and sometimes lateral defor-
filter blanket of graded gravel or filter cloth is usually needed mation due to settlement within and under the fill. Therefore,
beneath the stone rip-rap to prevent leaching of the under- they should be installed through casings or sleeves with the
lying embankment material. Although the appearance of annular space filled with pea gravel.
hand-placed rip-rap is preferred by some engineers, its extra Certain types of structures, such as rigid frame bridges or
cost is difficult to justify. short, single span bridges with fixed bearings at each abut-
Slope paving under bridge ends is commonly a concrete ment, cause much greater soil pressures due to live load
slab, sometimes jointed and reinforced with a wire fabric or action or temperature. Other types, such as “spill through”
reinforcing steel. If care is not taken in providing a drainage abutments, require careful evaluation of earth pressures
system and anchorage at the toe, a slope failure is likely to acting on the piles, caissons, or columns supporting the abut-
occur. Such failures are very difficult to repair, making the ment cap. It is often assumed that the earth pressure acting
self healing stone rip-rap a superior solution. Concrete slope on these elements acts on a width twice as great as the actual
paving is more commonly found under bridge ends that are width of the element.
adjacent to roads and freeways. Abutments of bridges located in seismic zones are subject
to much greater forces; the AASHTO “Guide Specifications
11.5—Abutments for Seismic Design of Highway Structures” should be used
11.5.1 General—Abutments are the substructure elements as a reference. To minimize potential loss of bridge access
used at the end of the bridge to support the superstructure and arising from abutment damage, monolithic or end diaphragm
to retain the embankment that supports the approach roadway. abutments are strongly recommended. Settlement or
BRIDGE ANALYSIS AND DESIGN 343R-131

approach slabs should be provided and adequately linked to


abutments using flexible ties.
11.5.3 Types of abutments
11.5.3.1 Sill abutments [Fig. 11.5.3 (a) (b) and (c)]—
The sill abutment is constructed at the top of the slope after
the roadway embankment is close to final grade. Many
consider this abutment the best means of avoiding most of
the problems that cause rough riding approach pavements. It
eliminates the difficulties of obtaining adequate compaction
adjacent to the relatively high walls of closed abutments. In
addition, depending on the type of support used, the differ-
ential settlements of abutment and embankment under the
approach pavement can be minimized.
A berm is usually constructed at the front of the abutment.
The approach embankment may settle by forcing up or
bulging the slope in front of the abutment; the weight of the
berm helps prevent this.
11.5.3.2 Spill through abutments [Fig. 11.5.3 (d)]—
This type of abutment is frequently used where an additional
span is to be added to the bridge at a later date. It may also
be used to satisfy some unique construction problem. It is
supported on columns or stems that extend upward from the
natural ground, or it may be supported on drilled caissons or
piles that are constructed prior to placing the embankment.
It is very difficult to properly compact the embankment
materials that are to be placed around the columns and under
the abutment cap. Early settlement and erosion are problems
frequently encountered with this type of abutment.
If the abutment is to be used as a future pier, it is important Fig. 11.5.3—Abutment types.
that the wings and back wall be designed for each removal.
Construction joints are generally formed with preformed
joint material. Reinforcement bars are not extended through work near the walls, or if one end of the bridge is backfilled
the joints. Threaded inserts with bolts can be used to carry prior to the other; severe cracking may result. The placement
tension stresses across joints, depending upon the intent of of the embankment after abutment construction may cause
the design. foundation settlement. For these reasons, as much of the
11.5.3.3 Closed abutments [Fig. 11.5.3(e) (f) and (g)] roadway embankment as possible should be in place before
Full-closed abutments—A full-closed abutment is built starting abutment construction. Backfilling should be prohib-
close to the roadway or stream being crossed, and it retains ited until the superstructure is in place. Other disadvantages
the full height of roadway embankment. This type of abut- of full-closed abutments are minimum horizontal clearance,
ment is the most costly; however, it may be desirable where minimum sight distance, collision hazard, and settlement.
right of way is critical. By reducing the span length and Semi-closed abutments—The semi-closed abutment is built
superstructure cost, the total structure cost may be reduced. part way up the end slope of the roadway embankment, and it
Rigid frame structures use a full retaining abutment poured provides more horizontal clearance and sight distance than a
monolithically with the superstructure. If both abutments are full-closed abutment. Located on the embankment slope, it
connected by fixed bearings to the superstructure (as in rigid becomes less of a collision hazard for a vehicle out of control.
frames), the abutment wings are joined to the abutment walls The discussion about full-closed abutments generally
by a mortised expansion joint. For a nonskewed abutment, this applies to semi-closed types. They are used primarily in two-
enables the abutment wall to rotate about its base and allow for span highways over highway crossings as a substitute for a
superstructure contraction and expansion due to temperature shoulder pier and sill abutment. These abutments generally
and shrinkage, assuming the rotation is possible. It also allows are designed with a fixed base, allowing wing walls to be
differential settlement to occur between the wing and abutment rigidly attached to the abutment body. Wings and body are
footings. This differential settlement is not uncommon, due to usually poured monolithically.
the different loads on the two foundations. 11.5.3.4 Closed cellular abutments [Fig. 11.5.3(h)]—
An objectionable feature of full-closed abutments is the These abutments are also called vaulted abutments. Gener-
difficulty associated with placing and compacting material ally, these abutments are a combination of a solid pier (front
against the back of the abutment wall and between the wing wall) and a sill-type abutment, with precast concrete beams
walls. It is possible that this type of abutment may be shoved spanning between the front wall and the sill abutment. The
out of vertical alignment if heavy equipment is permitted to side walls act as curtains to hide what is in effect a short end
343R-132 MANUAL OF CONCRETE PRACTICE

span. Provisions should be made for access to the vault and Another phenomenon that should be considered when the
for ventilation. approach roadways are concrete is the tendency for the pave-
Cellular abutments are often used where the main span ments to grow or lengthen, due to minute cracks being filled
superstructure would require too tall a sill-type abutment. with dirt during cold periods. This lengthening, if not prop-
They are also used to shorten the main spans, particularly on erly controlled by adequate joints and maintenance, can
bad skews, and the side walls provide an attractive esthetic damage the abutment back walls. If a reinforced concrete
treatment for an otherwise awkward situation. approach slab is used, a joint can be placed between the
11.5.4 Retaining walls—Retaining walls, except for the approach slab and the abutment back wall, or it may be
retaining function of abutments, are not considered a struc- located at the end of the approach slab away from the bridge.
tural element of a bridge. Retaining walls are used to confine
soil so that roadways can be properly supported or protected. 11.6—Piers
Excellent aids for the design of retaining walls are the AREA 11.6.1 General description—Bridge piers serve the
Manual, Section 5, Chapter 8. general purpose of transmitting vertical and horizontal loads
to the foundation. In addition to the requirement to carry
Because retaining walls confining soils that support high-
loads to the foundation, bridge piers often are required to
ways or railroads have a much more critical role than typical
resist superstructure rotations, which are the result of
building retaining walls, greater care should be taken in their
moments induced by frame action when piers are cast mono-
design and detailing. Proper drainage of the soil being
lithically with the superstructure.
retained is necessary.
Reinforced concrete is the material usually used in bridge
11.5.5 Wing walls—Wing walls are retaining walls that
pier construction. Another type of pier utilizing concrete is a
adjoin abutments. They may be separated from the abut-
composite column that is a combination of structural steel
ments, or they may be monolithic with the abutments. They
and concrete. This is sometimes appropriate where steel
may have separate foundations, or they may be cantilevered
piles are utilized in a pile bent that needs to be increased in
horizontally and vertically from the abutment, and they
section strength or to present a smooth wall for esthetics and
generally support parapets that are designed for impact for protection against drift hangup. Also, it is possible that
loads. The tops of the parapets are usually sloped to prevent site conditions might dictate that bridge piers be constructed
vehicles from colliding with the end of the wing wall. using precast concrete. This is best accomplished using
The junction of the wing wall with the abutment proper precast concrete segments post-tensioned together verti-
requires special attention. The wing wall will tend to deflect cally, and is covered in Section 11.6.5.
differently than the abutment, both in magnitude and direc- Often, bridge piers are the most decisive factor in
tion. If the wing wall is monolithic with the abutment, obtaining proper esthetics for a bridge structure. Proper loca-
stresses at the junction will require special reinforcement. tion, selection of a suitable configuration that blends well
These stresses are a combination of vertical and horizontal with both the superstructure and the terrain, and careful
bending and shear, plus torsion. If the wing wall is separate, proportioning of section dimensions have a significant influ-
special joints and details are needed to prevent unsightly ence on structure appearance.
gaps or offsets. 11.6.2 Pier configurations11-34—It is essential that pier
It is generally recommended that wing walls of closed configurations be compatible with the type of superstructure
abutments be separated from the abutment proper, but wing that they support, and also with the type of connection made
walls of sill-type abutments be monolithic. Wing walls may to the superstructure. Piers may be constructed to be integral
be parallel to the road or stream being crossed, they may be with the superstructure or they might be connected by a
parallel to the roadway crossing the bridge, or they may be pinned or an expansion-type of bearing.
flared. The choice is generally made on the basis of esthetics Pier configurations may be single shafts or multiple
and safety. column bents. Single shaft piers generally blend well with
11.5.6 Joints at abutments—The ideal solution to the required esthetic treatments and offer minimal restriction to
roadway joint at the abutment is to eliminate it. In short span drift in a stream. Multiple column bents are usually very effi-
concrete bridges, this can be done by making the deck slab cient from a structural viewpoint and are advantageous for
monolithic with the back wall of the abutment [Fig. 11.5.3(a)]. use in very wide structures, since joints in the cap can mini-
For bridges in the overall length range up to 300 ft (91 m), mize transverse shrinkage problems.
the deck slab and girders may be cantilevered beyond the Generally, section shapes are either rectangular or circular,
back wall of the abutment and a diaphragm back wall (inte- unless some special consideration is given to architectural
gral with the girders) placed against the soil [Fig. 11.5.3(b)]. treatment. With today’s increased concern for visual impact,
These details effectively eliminate the expansion joint at the more consideration should be given to special shapes. Often,
end of a bridge. suitable architectural treatment can be achieved with circular
For all other cases, an expansion joint should be placed or rectangular sections by providing items such as recessed
between the end of the deck slab and the back wall of the areas with brick veneer or a form liner.
abutment to permit unrestrained movement of the super- Circular shafts are advantageous, based on the following:
structure. These joints are of many types; for a discussion of a. Ease of forming, since many contractors have ready
the various types, see ACI 504R. access to steel forms.
BRIDGE ANALYSIS AND DESIGN 343R-133

b. Better flow characteristics, particularly when the d. Rectangular wall-type piers offer little resistance to
stream flow direction changes between low and flood stream flow, but only if they are parallel to the stream
stage and where the river changes its course from flow.
season to season. Fig. 11.6.2(a) to Fig. 11.6.2(h) from Reference 11-34
c. It is never at a skew in a framed structure and therefore show typical pier configurations and approximate dimen-
avoids the problem of increased stiffness due to a pier sions for use in initial design. Such dimensions should be
axis alignment that has a stiffness component in the refined in final design. These figures also provide some
longitudinal direction of the superstructure. direction as to what configurations are suitable for various
d. Spirals or round ties make the placement of reinforce- heights of substructure.
ment relatively easy. Spiral reinforcing is also efficient For river piers, configurations should be based on consid-
in providing lateral support to vertical reinforcing. This eration of flow characteristics. The alignment of a shaft
becomes important in seismic areas where the outer should be made, as close as possible, to the direction of
cover of concrete may spall off due to severe dynamic stream flow at higher stages. Circular ends of rectangular
loadings. Properly designed spiral reinforcing provides shafts that are closely aligned with the stream flow will
excellent ductility under seismic loading. Similar provide flow characteristics similar to circular shafts. There-
ductility can be provided as needed in tied circular fore, if the stream flow pressure equation (Section 5.5) SF =
columns by the use of closely spaced ties welded to KV2 is used to calculate pressure, a value of K = 0.67 is suit-
form a continuous loop. able for use.11-13
Advantages of the rectangular shape are as follows: In streams carrying large ice floes, a configuration should
a. It can be proportioned to place section strength in the be selected that will pass the floe without forming dangerous
direction needed. ice jams. A thick sheet of moving ice striking a pier could do
b. More reinforcement can be placed in areas of higher several things; it could pivot about the pier, fail in one of
strain to produce greater moment capacity. several possible mechanisms, or come to rest between two
c. For moments produced by change in length of the piers, or a pier and adjacent bank creating a potentially
superstructure between two fixed piers, rectangular dangerous situation. Sloping nose piers shown in Fig.
shafts have a greater moment capacity versus moment- 11.6.2(i) serve to break up such ice sheets and reduce the
generated ratio than do circular shafts. force. When a sheet of ice impinges on a sloping pier nose,

Fig. 11.6.2(c) and (d)—Circular shaft hammerhead and


Fig. 11.6.2(a) and (b)—Hammerhead and solid wall piers. multicolumn piers
343R-134 MANUAL OF CONCRETE PRACTICE

Fig. 11.6.2(h)—Multistory bent piers.

Fig. 11.6.2(e) and (f)—Multicolumn piers and tapered solid


wall piers.

Fig. 11.6.2(g)—Voided box section piers. Fig. 11.6.2(i)—Piers with ice breaker.
BRIDGE ANALYSIS AND DESIGN 343R-135

the sheet tends to ride up on the nose, and when a sufficient d. Specially designed connections (Fig. 11.6.3.2) can
area is supported above the water, the sheet fails in shear and produce a frame moment restraint at the top and bottom
flexure. Calculations for design ice pressure are given in of a pier shaft along with a direct load transmitted
Section 5.5. through the bearing. This type of connection is
11.6.3 Connections to the superstructure—Types of connec- common with precast cantilever superstructure
tions of superstructure to piers should be consistent with the construction.
type of superstructure. In addition, when selecting a type of 11.6.3.3 Articulated hinges—Articulated hinges are an
connection, consideration should be given to the desirability of efficient way to reduce the effect of pier stiffness, when such
moment connections, potential uplift, seismic motion, magni- stiffness exceeds that which is structurally efficient.
tude of potential lateral forces, and other such items. The Details are shown in Figs. 11.6.3.3(a) to (f). Note that the
following are types of connections to be considered. stiffness is reduced with a hinge at the bottom of the column
11.6.3.1 Monolithic connections—By definition, this (b). With the articulated hinge at the top of the column (c),
type of connection is one where the concrete for the super- all moment stiffness is eliminated. If an articulated hinge is
structure and the substructure is cast together to act as a provided top and bottom of the column (d), then an expan-
framed unit, where moments are transferred through the sion condition is created where structural stability is
connection from the superstructure to the substructure and provided by other piers or abutments in the structure.
vice versa [Fig. 11.6.3.3(a) and (b)]. Construction joints are 11.6.4 Design considerations
normally provided between the pier and the superstructure in 11.6.4.1 General—All bridge piers and compression
order to minimize problems due to shrinkage of the fresh members should be designed by strength design procedures
concrete in the pier shaft form. Construction joints are also with appropriate consideration given to serviceability at a
sometimes provided in the superstructure to reduce working stress level. The primary serviceability criteria
shrinkage and creep effects acting on the piers as a result of should be a crack control evaluation. The recommendations
the superstructure shortening between two framed piers. given in Section 8.4 should be followed.
Vertical reinforcing in the piers should be extended a devel- The capacity analysis should be based on a concrete ulti-
opment length past the pier superstructure connection in order mate compressive strain of 0.003 and should consider stress
to provide sufficient moment strength in the pier shaft. and strain compatibility for both direct load and moment.
The strength for pure compression, balanced conditions, and
If the pier is equal in width to the out-to-out spacing of the
pier bending should be as given in Chapter 7.
main superstructure load carrying members, the entire shaft
11.6.4.2 Slenderness—Slenderness considerations
cross section may be extended into the superstructure. Where
involve control of the slenderness ratio kl/r and computation
the width of the superstructure extends beyond the plan
of secondary moments at the ultimate state.
dimension of the column, pier caps should be provided and
designed to transmit the longitudinal moments by torsion.
The desirability of using a monolithic pier superstructure
connection depends on relative pier stiffness. A framed pier
that is properly proportioned will increase support restraints
sufficiently to substantially reduce the overall moment
requirement in the superstructure. Piers that are short and
correspondingly stiff will cause very high moments due to
changes in length of the superstructure (elastic shortening,
temperature, shrinkage, creep effects) and therefore, be very
inefficient. In cases such as this, it is recommended to
provide sliding bearings at the top of all but one of the piers
to eliminate these undesirable moments.
11.6.3.2 Bearings—The subject of bearings and bearing
design is discussed in Section 11.2. In considering the effect
of bearings on pier design, the following can produce loads
and moments to be considered in pier design:
a. Transverse or longitudinal shear restraints in the bear-
ings can cause pier shaft bending.
b. Lateral loads, applied some distance above the pier top,
can introduce a moment at the top of the pier when such
loads are applied in the transverse direction against a
series of bearings (this moment is transmitted to the
pier by the variation of bearing loads).
c. Vertical loads on bearings not only produce direct load
in a pier shaft but also moments when bearings are Fig. 11.6.3.2—Special moment connections of superstructure
placed eccentrically. to pier.
343R-136 MANUAL OF CONCRETE PRACTICE

and the critical buckling load Pcr. The factor is given to


convert any column or pier into an equivalent pin-ended
column bent in single curvature. The variation in effective
length factor can be considerable, depending upon end
conditions and the braced or unbraced condition.
The effective length factor can be selected from the charts
shown in ACI 318R. The chart for unbraced frames should
be used. It may also be determined by the following equa-
tions for braced piers11-38

k = 0.7 + 0.05 ( G A + G B ) ≤ 1.0 (11-1)

k = 0.85 + 0.05 ( G min ) ≤ 1.0 (11-2)

Use the smaller of the two values.


Use the following equations for unbraced piers11-39

20 – G avg
For G avg ≤ 2k = ----------------------
- 1 + G avg (11-3)
20

For G avg ≥ 2k = 0.9 1 + G avg (11-4)

where

EI
------ Columns
L
G A = -------------------------------------------------------------------------
EI Members resisting column
------
L bending at A end of column
Fig. 11.6.3.3(a) to (f)—Monolithic and hinged connections.
In computing effective length factors for monolithic
In most cases, kl/r should be limited to a maximum of 100. connections, it is important to properly evaluate the degree
The effective length value k is computed as discussed in of fixity in the foundation. The following values can be used:
Section 11.6.4.3, and the radius of gyration r is computed as GA
0.25 times the diameter of a round column and 0.30 times the 1.5 Footing anchored on rock
depth of a rectangular column. If kl/4 exceeds 100, a precise 3.0 Footing not anchored on rock
secondary analysis should be made that includes the influ- 5.0 Footing on soil
ence of axial loads and variable moment of inertia on 1.0 Footing on multiple rows of piles
member stiffness and fixed end moments. This analysis In determining these effective length factors, the designer
should also include the effects of creep due to long term should use some judgment as to whether there is a braced or
loads, along with the effect of deflections on moments and an unbraced condition. It is reasonable to assume that most
forces. For columns with a kl/r value less than 22, secondary bridge analysis should use the unbraced condition.
effects might be ignored. 11.6.4.4 Biaxial bending—All pier section analysis
Secondary effects should be computed using a secondary should be done using strength design procedures. For biaxial
analysis as previously suggested, or by using an approximate bending, either an actual stress and strain compatibility anal-
method for developing secondary moment effects. Several ysis should be made or an approximate analysis that will
approximate methods are appropriate. The moment magni- simulate such.
fier given in ACI 318 and explained in ACI 318R is the most As an approximate analysis when Pu > 0.1fc′Ag, the recip-
straightforward approach and usually is the most practical rocal load equation
procedure for making this analysis. As an alternative, it
would be acceptable to use the P-Delta method, as described 1/Pnxy = 1/Pnx + 1/Pny + 1/Po (11-5)
in References 11-35, 11-36, and 11-37, which may result in
reduced amounts of reinforcement in the pier over the should be used. This equation generally gives conservative
previous simplified analysis. results and is practical to use.
11.6.4.3 Effective length factors—The effective length In reality, most bridge piers will be subjected to ultimate
factor k is used in computing both the slenderness ratio kl/r loads where Pu < 0.1fc′Ag. The elliptic equation
BRIDGE ANALYSIS AND DESIGN 343R-137

(Mux/φMnx)2 + (Muy/φ/Mny)2 ≤ 1.0 (11-6) and at the top and the bottom of piers for framed-type struc-
tures. Ties should have hooks anchored in the compressive
gives a reasonably good simulation of the stress and strain zone (confined core).
compatibility analysis. The New Zealand Concrete Design Code gives guidance
11.6.4.5 Irregular shapes—The capacity analysis for for determining lateral reinforcing in the potential plastic
irregular and unsymmetrical shapes is somewhat similar to hinge regions. However, the recommendations of ATC-611-1
the capacity analysis for biaxial bending. However, simple are rapidly gaining acceptance in the U.S. and should be used
approximate solutions are not readily available. A stress and where feasible. This code indicates that the length of the
potential plastic hinge region should not be less than a
strain compatibility analysis is suitable for determining the
column diameter for a circular column, or the longer column
capacity of these unusual shapes. This analysis is most suit-
cross section dimension for rectangular columns, or one-
ably carried out by using a computer.
sixth of the clear height of the column but not less than 18 in.
In the analysis of many irregular shapes, consideration should
(450 mm) and, if applicable, this length should be increased to
be given to using an increased concrete strain of 0.004 at the
cover the entire distance where the moment exceeds 0.8 times
ultimate load provided, however, the strength of the section
the end moment. At no time should it be necessary for the
where the strain is greater than 0.003 is not included in the
potential hinge length to extend over more than one-half of the
computation of the required strength of the member.
pier height. In situations where the maximum design load on
In shapes where thin walls exist, it is important that these the pier exceeds φ(0.3)fc′Ag, the anticipated length taken from
thin portions of the section be analyzed for shear capacity the previous criteria should be increased by 50 percent.
and requirements. This is particularly important when In potential plastic hinge regions, it is recommended that
considering large dynamic loads due to seismic action. the maximum center-to-center spacing of transverse rein-
In areas where a detailed seismic analysis is required, the forcing not be less than the larger of one-fourth of the smaller
columns theoretically should be designed for the maximum column dimension (column diameter for circular columns),
compressive load due to gravity and seismic loading acting or 8 in. (200 mm).
simultaneously on the column. However, there is little guid- In circular columns, ρs should not be less than the greater of
ance available for computing the vertical seismic load. In
general, it would not significantly change the results if the
ρ s = 0.45 [ ( A g ⁄ A c ) – 1 ] ( f c ′ ) ⁄ f yh (11-7)
vertical seismic load was ignored.
11.6.4.6 Tie requirements—It has been generally
accepted that up to a point near the crushing strain of or
concrete, lateral reinforcement does little to enhance the
structural performance of a column. Beyond this point, ρs = 0.12fc′ /fyh (11-8)
however, the tied column is liable to exhibit a brittle failure
due to the fact that ties are normally widely spaced, and after In rectangular columns, the total area of hoops and supple-
any concrete deterioration, there is inadequate support for mentary cross ties in each of the principal directions of the
the main vertical reinforcing against buckling and for the cross section within the spacing sh should not be less than the
concrete core against crushing. Spiral columns usually have greater of
spirals at a much closer spacing, and these perform better
when the concrete starts to deteriorate. This normal close Ash = 0.3shhc fc′/fyh[(Ag/Ac) – 1] (11-9)
spacing of spirals is adequate to restrain the vertical reinforcing
against buckling. or
Spiral columns also have the added benefit that the spiral
reinforcing creates a hoop tension confining concrete, and Ash = 0.12shhc fc′/fyh (11-10)
thereby increasing the strength and ductility of the concrete
core. Closely spaced ties, whose ends are adequately In rectangular shafts, it is recommended that the center-to-
anchored inside the concrete core, will increase the strength center spacing of tied bars not exceed the larger of one-third of
and ductility of tied columns, but this increase will not be as the column cross section dimension in that direction or 8 in.
significant as the same volume of closely spaced spirals. It is (200 mm).
not feasible to design a pier to withstand all damage from It is apparent that many piers that have wide cross sections
severe seismic action. Therefore, current design practice is to may have sufficient strength in the transverse direction of the
provide for ductility at potential plastic hinge areas, such as bridge to sustain seismic loads in the same direction without
in the piers, through increased hoops and ties or spirals. yielding. This elastic response to a severe earthquake would
It is recommended that the normal requirements for hoops require a capacity to resist a lateral seismic load which is 4
and ties be #4 hoops at 1 ft (300 mm) vertical spacing with to 6 times the usual code lateral seismic load. If such large
ties, not to exceed 2 ft (600 mm) transversely. As previously strength is available (both in bending and in shear), then it
suggested, these spacings should be reduced in potential would be only necessary to provide special detailing of rein-
plastic hinge regions. Potential plastic hinge zones occur at forcement for horizontal loading in the longitudinal direction
the bottom of piers for simply supported girder-type structures of the bridge.
343R-138 MANUAL OF CONCRETE PRACTICE

bridge cranes can handle up to 40 tons (350 kN) for piers less
than 100-ft (30-m) high.
Generally, tensile stresses are not allowed under
AASHTO group loading conditions for the post-tensioning
design, tendons or bars may be used for the post-tensioning
system. If bars are used, an anchorage system in the footing
is required.
11.6.6 Detailing
11.6.6.1 Splices—Construction joints in piers, doweled
connections to footings, and reinforcing length limitations
often require splicing of the main vertical reinforcing within
the pier height. Reinforcing splices can be made by lap
splicing bars #11 and smaller, using mechanical splices, or
by welding. It is recommended that splices of adjacent bars
at the same vertical location be avoided, and vertical loca-
tions for splices be at least 3 ft (1 m) apart.
For lap splices where only alternate bars are spliced at the
same location, a Class “B” splice length, as defined in
Section 13.2, should be considered adequate. Proper clear
spacing between bars should be maintained in lap splice
areas, and mechanical splices should be detailed according
to the manufacturer's recommendations.
Fig. 11.6.5(a) to (e)—Post-tensioned pier construction. When welded splices are unavoidable, it is recommended
the splices be prepared in accordance with AWS D1.4. Care
should be taken during welding operations to protect adja-
11.6.5 Post-tensioned piers—For very tall or highly cent bars from damage. Shielding devices are normally
loaded piers, a nonprestressed reinforced pier may not be provided for protection from splatter and errant contact with
practical. In such cases, post-tensioned piers may be used, a welding rod. It is also recommended that when Grade 60
and these are usually segmental construction. bars are specified as welded, the reinforcement should be in
Precast segmental piers are also used in special cases accordance with ASTM A 706.
where particular construction requirements are specified. 11.6.6.2 Development requirements—When a pier shaft
Either the environment is fragile enough that the contractor has a moment resisting connection with a footing or with a
will have minimum access dictated by the locale or the monolithic cap, full development of the vertical reinforcing
construction schedule, or the construction season is so short beyond the interface should be provided. This development
that precasting of the piers is necessary to obtain a strict length may consist of a combination of the equivalent
construction schedule. A prime example of this is moun- embedment length of a hook or a mechanical anchorage, plus
tainous regions, where the environmental constraints are additional embedment length of the vertical reinforcing. This
severe and the summer season is short. In such a case, the required additional embedment length will often dictate the
pier segments can be precast during the winter and erected required size of footing. Pedestals may also be used in lieu of
the following spring. By precasting, intricate and interesting increasing the footing depth.
shapes can be economical since the forms are reused. Each If more vertical reinforcing is provided than actually
segment is match cast to the previous segment to insure exact required by a capacity analysis, then the required develop-
seating when erected. Erection of a segmental pier, once the ment length and the resultant required footing depth may be
foundation is cast, is simple. Using strands, both the founda- reduced to provide only the capacity required.
tion and the shaft will require post-tensioning ducts placed 11.6.6.3 Dynamic earthquake requirements—For
prior to pouring concrete [Fig. 11.6.5(a) and (b)]. Erection routine design, it is generally not cost-effective to design a
continues by placing segment on segment [Fig. 11.6.5(c) and bridge structure to resist very large inertia loads resulting
(d)] until the desired height is obtained. Keys should be from elastic response to severe earthquake action. Instead,
placed in each section to aid in alignment. With all of the the design should be for smaller earthquake loads with the
segments in place, the pier is ready for stressing and then structure being detailed to provide ductility in the piers.
grouting, followed by casting the pier cap [Fig. 11.6.5(c) Ductility becomes important when plastic hinge zones form,
and (d)]. Joints between precast segments may be grouted since it gives significant energy dissipation. The value μ,
with cement or epoxy-injected. Joint edges should be sealed known as the ductility factor, is used to measure ductile action
against water penetration. and is defined as the ratio of the maximum displacement under
The weight of each individual segment should be kept at the design earthquake to the theoretical yield displacement.
approximately 40 tons (350 kN) to obviate the need for An acceptable maximum design value of μ is 6.
special transport trucks or special overload permits. This As indicated in Section 11.6.4.6, adequate lateral pier rein-
weight restriction will also help in erection, since most forcement is most helpful in producing ductility. A general
BRIDGE ANALYSIS AND DESIGN 343R-139

design procedure suggested for ductile structures that collapse of the bridge. Debris walls should provide smooth,
includes plastic hinge areas in piers should be: exposed faces capable of deflecting debris through the struc-
a. Design plastic hinge sections to have a dependable ture. Normally, debris walls should extend 3 to 5 ft (1 to 2 m)
flexural strength which is at least equal to the required above the design high water elevation for the bridge and at
flexural strength. The dependable strength should be φ least 2 ft (0.6 m) below the probable scour elevation.
times the ideal strength, based on the specified material 11.7.3 Crash walls—Railroads passing under bridge struc-
strengths of the steel and concrete. tures that use multiple column piers will often require crash
b. Design all sections, other than plastic hinge areas, for walls either in front of or integral with the piers that are adja-
flexure and shear. This should be based on an analysis cent to the tracks. These crash walls should provide a smooth
using plastic hinge flexural capacities, based on over- surface to a passing train. On occasion, similar crash walls
strength materials and including an allowance for might be provided along with guardrail for multiple column
strength increase due to steel strain hardening. Design piers that are adjacent to highways with heavy truck traffic.
the plastic hinge areas for shear.
RECOMMENDED REFERENCES
11.7—Pier protection11-40,11-41 The documents of the various standards-producing organi-
11.7.1 Fender systems—In the case of bridge piers located zations referred to in this report are listed below with their
in the vicinity of navigation channels and subject to the serial designation, including year of adoption or revision.
danger of damage from ship collision, provision should be The documents listed were the latest effort at the time this
made to protect the piers from collisions. The need and cost report was written. Since some of these documents are
of fender systems can be avoided by using longer spans that revised frequently, generally in minor detail only, the user of
extend beyond physical channel limits. this report should check directly with the sponsoring group
In addition to such measures as adequate channel delinea- if it is desired to refer to the latest revision.
tion, warning lights on the structure, and other applicable
aids to navigation, consideration should be given to the American Association of State Highway and Transportation
construction of fenders at the piers. Officials
The amount of protection offered by the fenders should be FIM-2 Foundation Investigation Manual, 1978
based on a prediction of the probable magnitude of a colli- GSDB Guide Specifications for Seismic Design of
sion, taking into account the size and speed of vessels using Highway Bridges, 1983
the channel. HDG-7 Hydraulic Analyses for the Location and Design of
Fenders may take the form of actual physical barriers, Bridges
independent of the pier and isolating it completely from the
impact of a collision, or they may act as cushions, limiting American Concrete Institute
the magnitude of forces transmitted to the pier. In either case, 336.3R-72 Suggested Design and Construc-
they should be designed as energy absorbing devices. (Revised 1985) tion Procedures for Pier Founda-
Timber-rubbing planks may be placed vertically around tions
the fender system to deflect small boats; all timber used in 543.R-74 Recommendations for Design,
fender systems should be pressure treated. Manufacture and Installation of
Essential requirements for fender piling are as follows: Concrete Piles
a. High energy absorption capacity before rupture to 318-83 Building Code Requirements for
eliminate damages to the main structure. (Reapproved 1980) Reinforced Concrete
b. High internal damping. 318R-83 Commentary on Building Code
c. High fatigue strength. Requirements for Reinforced
d. Appreciable elastic movement. Concrete
e. Capability of absorbing inclined impacts and rubbing SP-53 Reinforced Concrete Structures in a
forces to eliminate damage to fendering. Seismic Zone, 1977
f. Combined with the main structure, sufficient static
resistance and mass to cause plastic deformation of the American Railway Engineering Association Manual for
ship's hull. Railway Engineering
Consideration might be given to prestressed concrete in Chap 8 “Concrete Structures,” Manual of Railway Engi-
the design of fender systems because of its excellent energy neering
absorption. Prestressed sections should be properly confined
with spirals or ties. ASTM International
11.7.2 Debris walls—Multiple column piers located in STP 444 Performance of Deep Foundations, 1969
areas of streams where drift is anticipated, should have a STP 450 Vibration Effects of Earthquakes on Soils and
debris wall between the columns to minimize the possibility Foundations, 1969
of debris hangup. Debris hangup on piers can, in some STP 670 Behavior of Deep Foundations, 1979
instances, restrict the waterway opening, cause extreme STP 399 V-Average Shear and Cone Penetration Resis-
flooding upstream of the bridge and, in extreme cases, cause tance Testing of In-Situ Soil, 1966
343R-140 MANUAL OF CONCRETE PRACTICE

STP 412 Use of Nuclear Meters in Soil Investigations, Formations and Their Effects on Bridges,” Highway
1968 Research Report, Montana State Highway Commission,
STP 479 Special Procedures for Testing Soil and Rock Apr. 1965.
for Engineering Purposes, 1970 11-17. “Subsurface Investigations for Design and
A 706-84a Low-Alloy Steel Deformed Bars for Concrete Construction of Foundations of Buildings: Part 1,” American
Reinforcement Society of Civil Engineers, Journal of the Soil Mechanics
D 1143-81 Method of Testing Piles under Static Axial and Foundations Division, V. 98, No. SM5, May 1972, pp.
Compressive Load 481-490.
11-18. “Subsurface Investigations for Design and
American Welding Society Construction of Foundations of Buildings: Part II,” Amer-
D1.4-79 Structural Welding Code—Reinforcing Steel ican Society of Civil Engineers, Journal of the Soil
Mechanics and Foundations Division, V. 98, No. SM6, June
Concrete Reinforcing Steel Institute 1972, pp. 557-575.
CRSI Handbook, 1984 (6th Edition) 11-19. Chellis, R. D., Pile Foundations, McGraw-Hill
Book Co., New York, 1961.
Transportation Research Board 11-20. “Behavior of Piles,” Proceedings of the Conference
NCHRPR 248 Elastomeric Bearings Design, Construc- Organized by the Institution of Civil Engineers in London,
tion and Material, 1982 Sept. 15-17, 1970, The Institution of Civil Engineers,
REC 982 Bridges and Foundations, 1984 London, 1971.
NCHRP SYN 107 Shallow Foundations for Highway 11-21. Li. St. T., and Liu, T. C., “Prestressed Concrete
Structures, 1983 Piling—Contemporary Design Practice and Recommenda-
tions,” Journal of the American Concrete Institute, V. 67,
CITED REFERENCES No. 3, Mar. 1970, pp. 201-220.
11-1. “Seismic Design Guidelines for Highway Bridges,” 11-22. Gerwick, Jr., B. C., “High Capacity Prestressed
ATC-6; Applied Technology Council, 1983. Concrete Piling,” Proceedings of the International Conference
11-2. Lambe, T. W., and Whitman, R. V., Soil Mechanics, on Planning and Design of Tall Buildings, Technical
John Wiley & Sons, Inc., New York, 1979. Committee No. 11, Discussion No. 1, V. 1A, 1972, pp. 985-989.
11-3. “Design Manual—Soil Mechanics, Foundations, 11-23. Anderson, A. R., and Moustafa, S. E., “Dynamic
and Earth Structures,” U.S. Department of the Navy, Naval Driving Stresses in Prestressed Concrete Piles,” Civil Engi-
Facilities Engineering Command, NAVFAC DM-7.2, neering, ASCE, V. 40, No. 8, Aug. 1971, pp. 55-58.
Washington, D.C., May 1982. 11-24. Anderson, A. R., and Moustafa, S. E., “Ultimate
11-4. Zeevaert, L., Foundation Engineering, Van Strength of Prestressed Concrete Piles and Columns,”
Nostrand Reinhold Co., New York, 1985. Journal of the American Concrete Institute, V. 68, No. 8,
11-5. Tschebotarioff, G. P., “Foundations, Retaining and Aug. 1970, pp. 620-635.
Earth Structures,” McGraw-Hill Book Co., New York, 1973. 11-25. Li, S. T., and Ramakrishnan, V., “Optimum Design
11-6. Terzaghi, K., and Peck, R. B., “Soil Mechanics in of Prestressed Concrete Combined Bearing and Sheet Piles,”
Engineering Practice,” Second Edition, John Wiley and Journal of the Prestressed Concrete Institute, V. 17, No. 5,
Sons, New York, 1967. Sept.-Oct. 1972, pp. 39-48.
11-7. Teng, W. C., Foundation Design, Prentice-Hall, 11-26. Li, S. T., and Ramakrishnan, V., “Optimum
1962. Prestress, Analysis, and Ultimate Strength Design of
11-8. Jumikis, A. R., Foundation Engineering, Intext Prestressed Concrete Bearing Piles,” Technical Report
Educational Publishers, 1971. prepared for the Engineering Division, Civil Works, Office
11-9. Dunham, C. W., Foundations of Structures, of the Chief of Engineers, Dept. of the Army, Washington,
McGraw-Hill Book Co., Second Edition, New York, 1962. D.C., 1969.
11-10. Leonards, G. A., et. al., Foundation Engineering, 11-27. Li, S. T., and Ramakrishnan, V., “Optimum
McGraw-Hill Book Co., New York, 1962. Prestress, Analysis, and Ultimate-Strength Design of
11-11. Parcher, J. V., and Means, R. E., Soil Mechanics Prestressed Concrete Combined Bearing and Sheet Piles,”
and Foundations, C. E. Merrill Publishing Co., 1968. Technical Report prepared for the Engineering Division,
11-12. Tomlinson, M. J., “Foundation Design and Civil Works, Office of the Chief of Engineers, Dept. of the
Construction,” Second Edition, Wiley Interscience, A Divi- Army, Washington, D.C., Apr., 1970.
sion of John Wiley and Sons, Inc., New York, 1969. 11-28. Bruce, R. N., and Hebert, D.C., “Splicing of Precast
11-13. Bowles, J. E., Foundation Analysis and Design, Prestressed Concrete Pile: Part I—Review and Performance
McGraw-Hill Book Co., Third Edition, New York, 1982. of Splices,” Journal of the Prestressed Concrete Institute, V.
11-14. Hammond, R., Modern Foundation Methods, 19, No. 5, Sept.-Oct. 1974, pp. 70-97.
Mclaren, London, 1967. 11-30. Li, S. T., and Ramakrishnan, V., “Ultimate Energy
11-15. Carson, B. A., “Foundation Construction,” Design of Prestressed Concrete Fender Piling,” Journal of
McGraw-Hill Book Co., New York, 1965. the Waterways, Harbors and Coastal Engineering Division,
11-16. McClure, G. S., and Herman, G. J., “A Study of Ice ASCE, V. 98, No. WW4, Nov. 1971, pp. 647-662.
BRIDGE ANALYSIS AND DESIGN 343R-141

11-31. Peck, R. B., Hanson, W. E., and Thornburn, T. H., 11-37. MacGregor, J. G., and Hage, S. E., “Stability Anal-
Foundation Engineering, Second Edition, John Wiley and ysis and Design of Concrete Frames,” ST 10, Journal of the
Sons, Inc., New York, 1974. Structural Division, ASCE, Oct. 1977.
11-32. Bradley, J. N., “Hydraulics of Bridge Waterways,” 11-38. Cranston, W. B., “Analysis and Design of Rein-
U.S. Federal Highway Administration, Design Series No. 1, forced Concrete Columns,” Research Report 20, Paper
1970. 41.020, Cement and Concrete Association, London, 1972,
11-33. “Guide to Bridge Hydraulics,” University of 54 pp.
Toronto Press, Canada, 1973. 11-39. Furlong, R. W., “Column Slenderness and Charts for
11-34. Heins, C. P., and Lawrie, R. A., “Design of Modern Design,” ACI JOURNAL, Proceedings V. 68, No. 1, Jan. 1971,
Concrete Highway Bridges,” John Wiley & Sons, Inc., New pp. 9-17.
York, 1984. 11-40. “Bridge Pier Ship Collision,” National Research
11-35. Wood, B. R.; Beaulieu, D.; and Adams, P. F., Council, Marine Board Report, Jan. 1984.
“Column Design by P-Delta Method,” ST 2, Journal of the 11-41. “Criteria for the Design of Bridge Piers with
Structural Division, ASCE, Feb. 1976. Respect to Vessel Collision in Louisiana Waterways,”
11-36. Wood, B. R.; Beaulieu, D.; and Adams, P. F., prepared for the Louisiana Department of Transportation
“Further Aspects of Design by P-Delta Method,” ST 3, and Development and the Federal Highway Administration
Journal of the Structural Division, ASCE, Mar. 1976. by Modjeski and Masters, Consulting Engineers, Nov. 1984.
343R-142 MANUAL OF CONCRETE PRACTICE

Construction of precast concrete box girder bridge (photo courtesy of Texas Highway Department).

CHAPTER 12—PRECAST CONCRETE

12.1—Introduction Therefore, in the preliminary planning stage, depending on


12.1.1 General—Precast concrete, manufactured either at the scope of the project, it may be advisable to contact local
a plant or at the bridge site, offers many potential advantages precasters to determine which shapes are readily available.
in quality control, speed of construction, and frequently, 12.1.2 Advantages and limitations—Precasting offers
economy.12-1—12-5 Precast concrete bridges, both short and favorable conditions for forming (ease of building and strip-
long spans, have been built in many environments, from ping), placement of reinforcement, and placing and curing of
highly urbanized to rural. concrete because the casting is done in a controlled environ-
Precast concrete bridge elements are generally joined with ment. Precasting can be particularly advantageous in adverse
other precast or cast-in-place elements to perform as if
environmental conditions, such as heavy precipitation,
constructed monolithically.12-1 Precast concrete components
freezing, or hot, dry weather. Precasting also facilitates
may be fully or partially prestressed, or they may be rein-
rejection of a member which does not meet specifications.
forced only with conventional reinforcement.
Precast concrete bridge construction methods frequently
Standardized shapes for highway bridge girders and slabs,
developed by a joint AASHTO-PCI committee, have been offer substantial economical savings because on-site labor
widely used for span lengths up to 160 ft (49 m) (PCI STD- can be minimized, formwork supports eliminated, erection
101, 107, 108, 114 and 115). Special shapes for short-span performed during more favorable seasons and conditions,
railway bridges have also been standardized by a joint labor and equipment utilized with maximum efficiency, and
AREA-PCI committee (AREA, Chapter 8). Precast advantage taken of mechanization in manufacture. Higher-
substructure elements such as piles have been used for many strength materials are often used with precast concrete,
years; AREA Committee 8 has standardized precast concrete permitting the use of thinner sections, which results in a
caps for precast concrete piles. savings in material.
Precast concrete elements are usually produced in well Precast concrete members can readily be erected over
established precasting plants. Typically, those plants employ existing highways, railroads, waterways, deep canyons, and
reusable forms. Considerable regional differences exist in at other locations where the use of falsework to support
the readily available shapes. In fact, from state to state, large forms for cast-in-place concrete is impractical or undesir-
variations exist in the products and shapes customarily used. able. Erected precast beams may support formwork for a
BRIDGE ANALYSIS AND DESIGN 343R-143

subsequent cast-in-place concrete deck. Special construction


methods such as balanced cantilever, spliced girders, span-
by-span progressive placing, incremental launching, canti-
lever and suspended span, or stayed girder may be applicable
under special circumstances.
Railway companies utilize precast concrete frequently for
short spans because it is economical and can shorten
construction time drastically. As a rule, railroads procure
standard precast concrete components in large quantities and
transport them by rail to their own storage yards. When a
bridge is to be built, a special construction train takes all
materials, bridge members, and construction equipment to
the bridge site.
Optimum use of precasting is achieved by selecting it in
the preliminary design phase. If precast concrete elements
are substituted into a structure, with details drawn as a cast-
in-place construction, full advantages of precasting the Fig. 12.2.3.1—Precast trapezoidal channel.
elements may not be realized.
The size of precast segments may be limited by economic
and practical considerations. Designers should evaluate struc-
tural lightweight concrete and hollow and thin sections made must be paid to the bearing of precast panels on the tops of
of high-strength concrete as a means of reducing the weight of the supporting beams (Reference PCI JR-343).
precast concrete segments. Weight reduction facilitates more 12.2.3 Precast trapezoidal concrete beams—Precast trap-
economical transportation and erection of the elements. ezoidal channel sections, developed in Canada, are shown in
In selecting the size and shape of precast bridge members, Fig. 12.2.3.1. They also require a cast-in-place deck and are
site conditions and the capabilities of local contractors suitable for spans of 100 to 150 ft (30 to 45 m).12-1
should be considered. When feasible, contractors should be 12.2.4 Complete precast superstructures—Complete
allowed to submit an equivalent precast alternate. precast concrete superstructures, requiring no cast-in place
deck, are used frequently.12-6 The precast units serve as the
12.2—Precast concrete superstructure elements supporting members, as well as the deck. Single tees, double
A wide variety of precast elements are available for short tees, tri-tees, multi-stem sections (also known as rib deck),
span bridges (see subsections 4.9.9, 4.10.1, 4.10.3, 4.10.5, voided slabs (or hollow core slabs) shown in Fig. 2.5.3.1,
Fig. 6.4.1, including References 12-3 and 12-6). Most bulb tees, butted box beams [Fig. 6.4.1(e)], and inverted
precast elements are standard shapes made with reusable channels fall in this category. A serious drawback of the
forms, which are carried in stock by precasting plants. For smaller box beams is the fact that they can not be inspected
medium and long-span bridges, special elements may be from the inside by ordinary means. When superstructure
more suitable. units deteriorate, epoxy repairs may be contemplated, but
12.2.1 Standard pretensioned concrete I-beams—The usually entire members have to be replaced.
most common precast bridge members are the AASHTO- Superstructure units are placed side by side with a longitu-
PCI Standard Pretensioned I-beams.12-2,12-4 Many states dinal keyed joint between units. Inverted channels, box
have their own unique shapes, and most of them contain less beams, and some of the other units may either be convention-
concrete than comparable AASHTO beams. In 1988, the ally reinforced or pretensioned. Pretensioned units are ordi-
new PCI standard bulb-tees (BT-54, BT-63 and BT-72) narily furnished with square ends, but the various tee-shapes
contained in PCI STD 115-87 were accepted by AASHTO. and box beams can easily be made with skew ends. Nonpre-
They are now preferred for spans of 70-150 ft (21-46 m) by stressed units, mostly inverted channel units, are usually
some states. made to fit the skew, as shown in Fig. 12.2.4.1. When units
Generally, precast pretensioned I-beams are longitudinal having square ends (normal units) are used in a skew bridge,
beams supporting a composite cast-in-place deck [see they are arranged as in Fig. 12.2.4.2.
subsection 4.10.3 and Figs. 2.5.3.2 and 6.4.1(c)]. This Due to variations in concrete and prestressing forces, the
construction is usually continuous for live load, as camber of pretensioned concrete superstructure units may
mentioned in sections 9.14.3 and 10.2.4.3 and References not be uniform. Unexpected changes in camber may occur
12-7 and 12-8. Spans for this type of construction range from when the units are hauled long distances and over rough
30 to 160 ft (9 to 49 m). roads. This can be an important factor when units are deliv-
12.2.2 Precast pretensioned deck panels—Thin precast ered to sites in the mountains or in remote areas. Bowing and
deck panels, serving as stay-in-place forms for a cast-in- warping of such pretensioned units may result from
place deck, are sometimes used in conjunction with the improper storage, transportation, rough handling, etc.
precast pretensioned I-beams. Deck panels may be saw-cut Thus, the tops of pretensioned channels and boxes may not
diagonally to fit the ends of skew bridges. Careful attention line up well enough to provide a smooth riding surface. On
343R-144 MANUAL OF CONCRETE PRACTICE

minor unpaved or low-volume roads, a gravel or asphalt concrete rib-deck units. Pretensioned box girders in the navi-
topping, underlain by a waterproof membrane, can serve as gation span weigh 32 tons (29 metric tons) each.
a riding surface. Likewise, an allowance must be made for The entire deck was overlaid with a 4 in. (100 mm) cast-
horizontal misalignment. Substructure dimensions should in-place concrete topping. All pile caps and superstructure
allow for extra superstructure width; a common allowance is units were manufactured in Spokane, Washington, and
1/2 in. (13 mm) for each longitudinal joint. hauled 75 miles (120 km) to the bridge site. The structure
Special attention is required for fastening these units was completed in 1981.
together, otherwise maintenance problems will arise after only 12.2.5 Precast concrete slabs for redecking—Existing
a few years. Load transfer across longitudinal joints is usually bridges—Precast concrete deck slabs have been used for
accomplished by continuous shear keys, filled with nonshrink replacing worn-out bridge decks, particularly when the
grout, combined with tie bolts and/or welded connections.12- bridge cannot be closed to traffic during rehabilitation. Such
9,12-10 part 6
As an alternate, transverse post-tensioning deck slabs are usually pretensioned.
combined with longitudinal continuous grout keys between
units may be used.12-11 This later alternative often includes a 12.3—Segmental construction
2-in.- (50-mm-) thick high-density concrete overlay. 12.3.1 General—Main longitudinal elements, comprising
To obtain a better, more durable structure, a composite a partial or complete transverse cross section of a bridge,
reinforced concrete slab, 4-in. (100-mm) or thicker, can be may be precast in lengths shorter than the span. Such shorter
cast on top of the precast units. Extra transverse reinforcing elements are erected and prestressed together longitudinally
steel should be provided in the cast-in-place slab across the to act as an integral unit. These shorter elements are an
longitudinal joints between precast units. Alternatively, example of transverse segments as referred to in section
transverse post-tensioned tendons can be installed just below 12.1. This method is known as segmental construction.
the top of the units, as previously mentioned.12-11 Segmental construction is most commonly used in precast
An example of the advantages of precast concrete super- box girder bridges (see “AASHTO Guide Specifications for
structure units is the 5900-ft- (1.8-km-) long bridge carrying Design and Construction of Segmental Concrete Bridges”
Highway US 95 across Lake Pend Oreille near Sandpoint, Reference GSCB or subsection 4.10.6, 6.4.5 and Fig.
Idaho (see Fig. 12.2.4.3). Except for one 83 ft (25 m) navi- 2.5.3.3). Segmental construction may also be used to extend
gation span, the trestle contains 154 spans of 35 ft (11 m), the length of precast pretensioned I-beam spans, as covered
interspersed with 25 braced spans of 17 ft (5 m). The super- in section 12.3.2. Transverse precast deck slab segments,
structure is made up of 6-ft- (2-m-) wide pretensioned described below, are also segmental construction.

Fig. 12.2.4.1—Plan view of skew bridge with skew units.

Fig. 12.2.4.2—Plan view of skew bridge with normal units.


BRIDGE ANALYSIS AND DESIGN 343R-145

Fig. 12.2.4.3—Sandpoint Bridge over Lake Pend Oreille (photo: Will Hawkins).

As indicated previously, the manufacture of precast Splicing makes precast concrete a competitive construction
concrete elements is particularly appropriate for trestle struc- for span ranges of 150-250 ft (45-75m). Splicing can also be
tures and viaducts, where many identical spans and pile economical for shorter spans of 100-150 ft (30-45 m).
bents are needed. The bridge crossing Albemarle Sound near
Edenton, North Carolina, built in 1988, is an excellent 12.4—Precast concrete substructures
example of such construction. A major portion (78 percent) Precast pretensioned concrete piling has been standard-
of this 3.5-mile- (5.6-km-) long two-lane highway structure ized since 1963.12-2 A small pipe may be embedded along the
is a low-level trestle, divided into 260-ft- (79-m-) long axis of the pile to facilitate jetting.
continuous bridge units; the bridge units are segmental post- Precast concrete pier caps have been used in railroad and
tensioned slab bridges. The deck slabs are 34-ft-wide x 20- highway trestle structures. Precast concrete pile caps usually
ft- long (10.4 x 6.1 m), and they weigh 55 tons (50 metric have large openings to receive the piling. A cast-in-place
tons) each. Square precast prestressed concrete piling is concrete plug or grout is needed to connect the piling to the
connected directly into the deck units. Two other superstruc- cap. As an alternative, steel plates with stud anchors can be
ture alternatives and various substructure systems had been embedded in the precast concrete cap beams. Pipe piles or H
included in the bid documents. As a result, the cost was cut piles can then be welded to the cap in the field. This elimi-
significantly.12-12 nates waiting for the grout to harden.
Another excellent example of post-tensioned precast Precast columns and pier shafts may be constructed by
concrete construction is the Bahrain Causeway, completed erecting precast segments vertically with prestressing forces
in 1986. This is the largest bridge project in the Middle East applied during and after completion of construction. Other
(see Reference 12-13 for a detailed account of this impor- large substructure members, such as pier caps, which may be
tant project). too large to precast as a single unit, may be precast in
12.3.2 Spliced girder construction—In situations where a segments and post-tensioned together after erection. Abut-
full-span girder may be too long or too heavy to be shipped, ments made up entirely of precast concrete components are
the precast girder may be fabricated in relatively short being built by many railroad companies.
segments. Those segments will then be transported to the “Mechanically stabilized earth” is a generic term
bridge site, where they are field-spliced to produce the full describing reinforced earth structures. These are specialized
girder length. Splicing may be done before or after the proprietary earth-retaining systems using precast reinforced
girders are erected in their final position. Continuity at the con-crete or metal-facing panels. Mechanically stabilized
girder splices may be achieved by post-tensioning, conven- earth systems have been used widely in the U.S. and Europe
tional reinforcement, or embedded structural steel shapes. to build highway bridge abutments. They are especially suit-
Bulb tees and AASHTO I-girders are the most common able in situations where large settlements are anticipated.
sections in spliced girder applications.12-14 For many years, precast concrete caissons and floating-
Segment size is selected to accommodate various box piers have been economical for large bridges spanning
constraints: the span layout of a bridge is governed by site over waterways.12-1
conditions. The maximum practical girder length is
controlled by transportation limitations and facilities at the 12.5—Design
precasting plant. Also, splices should be placed at locations 12.5.1 General—All loading and restraint conditions from
which are accessible at the construction site, or splice loca- manufacture to completion of the structure should be consid-
tions may be dictated by the flexural stresses in the girders. ered in the design of precast concrete systems. This includes
343R-146 MANUAL OF CONCRETE PRACTICE

Equipment reactions and segment weights can be substan-


tial during construction. In many instances where construc-
tion is done from above, e.g., erection with a launching
gantry or delivering segments over completed portions of the
structure, the stresses during erection may be the largest to
which the structure will ever be subjected.
12.5.5 Creep, shrinkage, and dead load deflection—Creep
of concrete is inversely related to the age of concrete at
loading. Consequently, deflection due to creep can be
reduced when loads are applied to older concrete. In this
sense, precast concrete members have an advantage over
cast-in-place construction because members can be precast
Fig. 12.5.6.1—Wide beam with superelevated CIP deck. well in advance of load application.
Deflections due to creep and shrinkage may adversely
form removal, yard storage, transportation, storage at the affect the serviceability of a bridge. For continuous struc-
site, final erection, and joining of the precast segments. If the tures, such deflections may produce undesirable secondary
structure is to behave as an integral unit, the effects at all stresses. Differential deflections of adjacent members may
interconnected and adjoining elements should be properly cause unexpected overstress.
evaluated. In order to predict creep and shrinkage, many variables
Design of joints and connections should include the effects have to be known or assumed, as covered in section 5.4.2.
of all forces to be transmitted, including those caused by Simple formulas for determining creep and shrinkage are
shrinkage, creep, temperature gradients, and variations in provided by the AASHTO bridge specifications (Reference
ambient temperature, settlement, elastic deformation, wind, HB-15, section 9.16.2.1); these are intended for highway
earthquake, and erection loads, as well as dead and live bridges (see also Reference 12-15).
loads. Details should also be designed to provide for 12.5.6 Crown and superelevation—Whenever possible,
adequate manufacturing and erection tolerances. bridge seats are level, and the precast concrete units are set
12.5.2 Erection requirements—Erection forces should be vertically. For units which are relatively wide at the top, the
treated as dynamic loads. Impact and unforeseen shifts in “fillets” may contain a considerable volume of cast-in-place
load distribution should be taken into account. A liberal concrete, as illustrated in Fig. 12.5.6.1. Fillets are the spaces
factor of safety (5.0 is suggested) is appropriate when deter- between the bottom of cast-in-place deck and the horizontal
mining the load capacity of lifting devices.12-6,12-10 top surfaces of the precast units. Since the camber of
Anchorage of the lifting devices must be adequate to prevent prestressed beams is not constant, the thickness of fillets
pull-out failure. The lifting forces may be applied either to varies from one beam to the next. Field adjustment of fillet
the member at a specific angle, or they may be effective over thickness is done routinely. For large superelevation (more
a range of angles. Consideration should also be given to than 5 percent) combined with wide units, such as standard
sway or swing of the component, which can put additional bulb tees or spread boxes, extra formwork and concrete for
strain on the lifting devices and may cause local concrete the fillets may entail unwanted expense. Obviously, for high
crushing. Stability problems caused by the imposed lifting superelevation, shorter spans with shapes having smaller top
forces and bending moments should be considered. width can be advantageous.
12.5.3 Handling precast units—Prestressed concrete units Except for narrow roadways, butted box beams are
are generally sensitive to positions other than the final installed perpendicular to the crown or superelevation, as
erected position, and temporary tensile stresses should be shown in Fig. 12.5.6.2. They have to be anchored securely to
evaluated for all positions that may occur during handling, avoid lateral creep.
turning, and storage. Some techniques for preventing
damage to precast concrete units are: 12.6—Construction
a. additional conventional reinforcement. 12.6.1 Manufacturing—Precast concrete members can be
b. external steel beams bolted to the unit. manufactured by firms regularly engaged in the production
c. handling units in pairs. of precast concrete in existing plants or at a specially
d. temporary additional prestress. constructed job site plant. Existing precasting facilities will
e. cables on each side of the member, along with queen usually provide superior facilities, trained workers, and
posts. established quality control procedures for the materials and
12.5.4 Design for erection loads—Particularly for manufacturing operations. A job site precasting plant may
segmental construction, the designer should consider the prove necessary when extremely large precast segments are
erection sequence and equipment loads which could be required, or where transportation costs are excessive. Job site
applied to the structure. The erection sequence directly precasting can result in significant cost savings for large
affects the structural deflections. The magnitude of this construction projects.
effect depends on the age of concrete when loaded and the 12.6.2 Transportation and erection—The ability to trans-
sequence of applying prestress loads. port and erect often determines the size and shape of the
BRIDGE ANALYSIS AND DESIGN 343R-147

Fig. 12.5.6.2—Superelevated deck with butted box beams.

precast elements (see Reference 12-6, pp. 734-750). Units of GSCB Guide Specifications for Design and Construc-
moderate weight and size can be transported economically by tion of Segmental Concrete Bridges
trucks and erected by crane. Rail transportation, supplemented GSCBS Guide Specifications for Thermal Effects in
by other means, may be used for long distance shipments and Concrete Bridge Superstructures
heavy or over-sized segments. Barge transportation may be the
most economical and practical for movement to water sites. Precast/Prestressed Concrete Institute
Erection considerations involve the availability of cranes, STD 101 Standard Prestressed Concrete Beams for
derricks, launching gantries, site restrictions, and others. Highway Bridge Spans 30 to 140 Ft
12.6.3 Joints and connections—Properly detailed and STD 107 Standard Prestressed Box Beams for Highway
constructed joints and connections are essential to the Bridge Spans to 103 Ft
success of precast concrete bridge construction. Joints and STD 108 Standard Prestressed Concrete Slabs for
connections should be designed to transmit all forces and, Highway Bridge Spans to 55 Ft
furthermore, be feasible to construct under actual job site STD 114 Prestressed Concrete Channel Slabs for Short
conditions. Since visible joints affect the appearance of the Span Bridges
bridge structure, well designed joints will enhance the struc- STD 115 Standard Prestressed Concrete Bulb-Tee Beams
ture’s esthetics. for Highway Bridge Spans to 150 ft
12.6.4 Falsework—Falsework should be designed for JR-343 Recommended Practice for Precast/Prestressed
both primary and secondary effects with an adequate margin Concrete Composite Bridge Deck Panels
of safety. For instance, when continuous structures are post-
tensioned, the post-tensioning forces may induce secondary CITED REFERENCES
moments and change the magnitude of reactions. Falsework 12-1. “Precast Concrete Elements for Transportation
should be capable of supporting any increase in applied Facilities,” NCHRP Synthesis No. 53, Transportation
loads due to secondary effects. Research Board, Washington, D.C., 1978.
Care should be taken in the design of the foundation of 12-2. “Tentative Standards for Prestressed Concrete Piles,
falsework in order to avoid both excessive and uneven settle- Slabs, I-Beams, and Box Beams for Bridges and Interim
ment. To compensate for settlement, provisions for vertical Manual for Inspection of Such Construction,” by Joint
adjustment should be provided. Committee of AASHO and PCI; AASHO, 1963, 28 pp.
Temporary bents often have a significant effect on the 12-3. Heins, Conrad P., and Lawrie, Richard A., “Design
behavior of a bridge. When a temporary bent is removed, there of Modern Concrete Highway Bridges,” John Wiley & Sons,
is a redistribution of stresses which should be evaluated and, New York, 1984, pp. 362-470.
if significant, these stresses must be considered in the design. 12-4. Lin, T.Y., and Burns, Ned H., “Design of Prestressed
Concrete Structures,” Third Edition, John Wiley & Sons,
RECOMMENDED REFERENCES New York, 1981.
The documents of the various standards-producing organi- 12-5. Gerwick, Ben C., Jr., “Construction of Prestressed
zations referred to in this report are listed below with their Concrete,” Second Edition, Wiley Interscience, New York,
serial designation. 1993.
12-6. Libby, James R., “Modern Prestressed Concrete,”
American Railway Engineering Association Fourth Edition, Van Nostrand Reinhold Co., New York,
Manual for Railway Engineering 1990, pp. 620-640 and 734-750.
12-7 Oesterle, R. G.; Glikin, J. D.; and Larson, S. C.,
American Association of State Highway and Transportation “Design of Precast Prestressed Bridge Girders Made Contin-
Officials uous,” NCHRP Report 322, Transportation Research Board,
HB15 Standard Specifications for Highway Bridges Washington, D.C., Nov. 1989.
343R-148 MANUAL OF CONCRETE PRACTICE

12-8. Freyermuth, C. L., “Design of Continuous Highway Foot,” Engineering News-Record, V. 221, No. 8, Aug. 25,
Bridges with Precast, Prestressed Concrete Girders,” PCI 1988, p. 30.
Journal, V. 14, No. 2, Apr. 1969. 12-13. Ingerslev, L. C. F., “Precast Concrete for the
12-9. Stanton, J. F., and Mattock, A. H., “Load Distribution Bahrain Causeway,” Concrete International, V. 11, No. 12,
and Connection Design for Precast Stemmed Multibeam Dec. 1989.
Bridge Superstructures,” NCHRP Report 287, Transportation 12-14. Abdel-Karim; Ahmad M.; and Tadros, Maher, K.
Research Board, Washington, D.C., Nov. 1986. “Stretched-Out Precast I-Girder Bridge Spans,” Concrete
12-10. PCI Design Handbook, Third Edition, International, V. 13, No. 9, Sept. 1991.
Precast/Prestressed Concrete Institute, Chicago, 1985. 12-15. “Prediction of Creep, Shrinkage, and Tempera-
12-11. “Fargo-Moorhead Toll Bridge,” PCI Journal, V. 14, ture Effects in Concrete Structures (ACI 209R-82(86)),”
No. 3, May-June 1989. American Concrete Institute, Farmington Hills, Mich.,
12-12. “A Sound Investment: Trestle at $23 per Square 1986.
BRIDGE ANALYSIS AND DESIGN 343R-149

Reinforcing bars in box girder bridge with post-tensioning cables in girders.

CHAPTER 13—DETAILS OF REINFORCEMENT FOR DESIGN AND CONSTRUCTION

13.1—General a. The shear at the cutoff point does not exceed two-thirds
Details of reinforcement and bar supports not covered in of that permitted, including the shear strength of the
this chapter should be in accordance with ACI SP-66 or the web reinforcement provided.
“Manual of Standard Practice,13-1” published by the b. The stirrup area in excess of that required for shear and
Concrete Reinforcing Steel Institute. torsion is provided along each terminated bar or wire
over a distance from the termination point equal to
13.2—Development and splices of reinforcement three-fourths the overall depth of the member. The
13.2.1 Development of reinforcement—General—The
excess stirrup area Av should not be less than 60bw s/fy
calculated tension or compression in the reinforcement at
or (0.4bw s/fy), where bw is the web width of the flexural
each section should be developed on each side of that section
member, s is the stirrup spacing, and fy is the specified
by embedment length, hooks or mechanical devices, or a
yield strength. The spacing s should not exceed d/8βb,
combination thereof. Hooks may be used in developing rein-
where βb is the ratio of the area of the reinforcement cut
forcing bars in tension only.
off to the total area of tension reinforcement at the
Tension reinforcement in flexural members may be devel-
section.
oped by bending it across the web, or by making it contin-
uous with the reinforcement on the opposite face of the For #11 (#35) and smaller bars, the continuing bars
member, or by anchoring it there. provide double the area required for flexure at the cutoff
The critical sections for development of reinforcement in point, and the shear does not exceed three-fourths of that
flexural members are at points of maximum stress and at permitted.
points within the span where adjacent reinforcement termi- 13.2.2 Development of positive moment reinforcement—
nates, or is bent. The recommendations in Section 13.2 At least one-third of the positive moment reinforcement in
should be followed. simple members and one-fourth of the positive moment rein-
Reinforcement should extend beyond the point at which it forcement in continuous members should extend along the
is no longer required to resist flexure for a distance equal to same face of the member into the support. In beams, such
the effective depth of the member or 12db (12 nominal bar reinforcement should extend into the support at least 6 in.
diameters), whichever is greater, except at supports of (150 mm).
simple spans and at the free end of cantilevers. When a flexural member is part of the lateral load resisting
Continuing reinforcement should have an embedment system, the positive moment reinforcement required to be
length not less than the development length ld beyond the extended into the support should be anchored to develop the
point where bent or terminated tension reinforcement is no specified yield strength fy in tension at the face of the support.
longer required to resist flexure. At simple supports and at points of inflection, positive
Flexural reinforcement should not be terminated in a tension moment tension reinforcement should be limited to a diam-
zone unless one of the following conditions is satisfied: eter such that ld computed for fy by Section 13.2 satisfies
343R-150 MANUAL OF CONCRETE PRACTICE

Eq. (13-1), except Eq. (13-1) need not be satisfied for rein- For #18 (#55) bars (Note 3):
forcement terminating beyond the centerline of simple 0.11f y ⁄ f c ′ or ( 0.35f y ⁄ f c ′ )
supports by a standard hook, or a mechanical anchorage
For deformed wire:
equivalent to a standard hook
0.03d b f y ⁄ f c ′ or [ ( 3d b f y ⁄ 8 ) f c ′ ]
ld ≤ Mn /Vu + la (13-1) where fc′ is the specified compressive strength of the
concrete, and Ab is the area of an individual bar.
where b. The basic development length should be multiplied by
Mn = nominal moment strength assuming all reinforce- the applicable factor or factors for:
ment at the section to be stressed to the specified Top reinforcement (Note 4)................................ 1.4
yield strength fy Reinforcement with fy greater than 60,000 psi (400
Vu = factored shear force at the section MPa).............................. 2 - 60,000/fy or (2 – 400/fy).
la = at a support, embedment length beyond the center c. Lightweight aggregate concrete:
of the support When fct (average splitting tensile strength of light-
la = at point of inflection, limited to the effective depth weight aggregate concrete) is specified and concrete is
of the member or 12 db, whichever is greater proportioned in accordance with Section 3.2, the basic
The value at Mn /Vu may be increased 30 percent when the development length may be multiplied by 6.7fc′/fct or
ends of the reinforcement are confined by a compressive (fc′/1.8fct), but not less than 1.0.
reaction. When fct is not specified, the basic development length
13.2.3 Development of negative moment reinforcement— should be multiplied by 1.33 for “all lightweight”
Negative moment reinforcement in a continuous, restrained, concrete or by 1.18 for “sand-lightweight” concrete.
or cantilever member, or in any member of a rigid frame, Linear interpolation may be applied when partial sand
should be anchored in or through the supporting member by replacement is used.
embedment length, hooks, or mechanical anchorage. Nega-
d. A recent research project investigating the anchorage
tive moment reinforcement should have an embedment
of epoxy-coated reinforcing bars shows that the bond
length into the span as required by Section 13.2.
strength is reduced when the coating prevents adhesion
At least one-third of the total tension reinforcement
between the bar and the concrete.13-2 At the time this
provided for negative moment at a support should have an
report was being prepared, ACI Committee 318 was in
embedment length beyond the point of inflection, not less
the process of evaluating proposed changes to the ACI
than the effective depth of the member 12db or one-sixteenth
318 Building Code, which included, as a result of this
of the clear span, whichever is greater. This recommendation
research project, the addition of tension development
accounts for a possible shifting of the moment diagram due
length modification factors for epoxy-coated rein-
to the changes in loading, settlement of supports, or other
forcing bars. According to results of this research
causes, in addition to the typically approximate nature of
project, the modification factor for the tension develop-
moment calculations. If these calculations are carried out to a
ment length of epoxy-coated reinforcing bars should be
higher degree of accuracy and accounted for possible moment
1.5 if the bars have either a clear cover of less than 3 bar
shifting, this distance could be justifiably decreased.
diameters or the clear spacing between the bars is less than
13.2.4 Development of reinforcement in special
6 bar diameters, otherwise the modification factor should
members—Adequate anchorage should be provided for
be 1.2. The report also noted that the product of the factor
tension reinforcement in flexural members where reinforce-
for “top reinforcement” and the factor for “epoxy-coated
ment stress is not directly proportional to factored moment,
reinforcement” need not be greater than 1.7.
such as sloped, stepped, or tapered footings; brackets; deep
e. The basic development length may be multiplied by the
flexural members; or members in which the tension rein-
applicable factor(s) for:
forcement is not parallel to the compression face.
13.2.5 Development length of deformed bars and deformed Reinforcement being developed in the length under
wire in tension—The development length ld in in. (mm) of consideration and spaced laterally at least 6 in. (150
deformed bars and deformed wire in tension should be mm) on center and at least 3 in. (70 mm) clear from
computed as the product of the basic development length of (a) the face of the member to the edge bar, measured in
and the applicable modification factor of factors of (b), (c), and the direction of the spacing ................................ 0.8.
(d), but ld should not be less than recommended in (e): Reinforcement in a flexural member in excess of
a. The basic development length should be: that required by analysis, where anchorage or devel-
For #11 (#35) and smaller bars (Note 1): opment for fy is not specifically required
...................................... (As required)/(As provided).
0.04A b f y ⁄ f c ′ or ( 0.02A b f y ⁄ f c ′ )
Reinforcement enclosed within a spiral not less than
but not less than (Note 2):
1/4-in.- (5-mm-) diameter and not more than 4-in.-
0.0004 db fy or (0.06 dbfy) (100-mm-) pitch .............................................. 0.75.
For #14 (#45) bars (Note 3): f. The development length ld should not be less than 12
0.085f y ⁄ f c ′ or ( 0.025f y ⁄ f c ′ ) in. (300 mm), except in the computation of lap splices
BRIDGE ANALYSIS AND DESIGN 343R-151

by Section 13.2.15 and development of web reinforce-


ment by Section 13.2.
Notes:
1. The constant carries the unit of 1/in. (1/mm).
2. The constant carries the unit of in.2/lb (mm2/N).
3. The constant carries the unit of in. (mm).
4. Top reinforcement is horizontal reinforcement placed so
that more than 12 in. (300 mm) of concrete is cast in the
member below the reinforcement.
13.2.6 Development length of deformed bars in compres-
sion—The basic development length lbd for deformed bars in
compression should be computed as 0.02 db fy / f c ′ or
(dbfy /4) f c ′ , but should be not less than 0.0003dbfy or
(0.04db fy) when the constant 0.0003 (0.04) carries the unit of
in.2/lb (mm2/N). Where bar area in excess of that required by
analysis is provided, the basic development length may be
multiplied by the ratio of area required to area provided. The
basic development length may be reduced by 25 percent
when the bars are enclosed by spirals not less than 1/4-in.-
(5-mm-) in diameter and not more than 4-in.-(100-mm-)
pitch. The final development length should not be less than
8 in. (200 mm). Hooks should not be considered effective in
developing bars in compression.
13.2.7 Development length of bundled bars—The devel-
opment length of individual bars within a bundle, in tension,
or compression, should be that for the individual bar,
increased by 20 percent for a three-bar bundle, and 33 Fig. 13.2.8—Hooked bar details.
percent for a four-bar bundle.
13.2.8 Development of standard hooks in tension—The
than 3db, where db is the diameter of the hooked bar
development length ldh in in. (mm) for deformed bars in
........................................................................... 1.0.
tension terminating in a standard hook (Section 13.6) should
Where reinforcement is in excess of that required by
be computed as the product of the basic development length
analysis and anchorage or development for fy is not
lhb and the applicable modification factor or factors, but ldh
specifically required .... (As required)/(As provided).
should not be less than 8db or 6 in. (150 mm), whichever is
Lightweight aggregate concrete ........................ 1.3.
greater.
For details of hooks, ties, or stirrups and the measurement
The basic development length lhb for a hooked bar with fy of ldh, see Fig. 13.2.8.
equal to 60,000 psi (400 MPa) should be 1200db/ f c ′ or 13.2.9 Development length combination—Development
(100db/ f c ′ ), where the constant 1200 (100) carries the unit of reinforcement may consist of a combination of a hook or
of lb/in.2 (N/mm2). mechanical anchorage plus additional embedment length of
The basic development length lhb should be multiplied by reinforcement between the point of maximum bar stress and
the applicable factor(s): the mechanical anchorage.
For all bars with fy other than 60,000 psi (400 13.2.10 Development of welded wire fabric—The yield
MPa)....................................... fy /60,000 or (f /400). strength of welded smooth wire fabric may be considered
For #11 (#35) bars and smaller, side cover (normal developed by embedment of two cross wires with the closer
to plane of the hook) not less than 2-1/2 in. (60 mm), cross wire not less than 2 in. (50 mm) from the point of crit-
and for 90 deg hooks with cover on the bar extension ical section. However, the development length ld measured
beyond the hook not less than 2 in. (50 mm) ...... 0.7. from the point of critical section to the outermost cross wire
For #11 (#35) bars and smaller, with hook enclosed should not be less than 0.27Aw fy /sw f c ′ or (3.3Aw fy/sw f c ′ ),
vertically or horizontally within ties or stirrup ties where Aw is the area of an individual wire, and sw is the
spaced not greater than 3db, where db is the diameter spacing of the wires to be developed. The development
of the hooked bar ............................................... 0.8. length ld may be modified by (As required)/(As provided) for
For bars being developed by a standard hook at reinforcement in excess of that required by analysis, and by
discontinuous ends of members with both side cover the factor of Section 13.2 for lightweight aggregate concrete,
and top (or bottom) cover over the hook less than 2-1/2 but should not be less than 6 in. (150 mm), except in the
in. (60 mm), and for a 90 deg hook only, end cover computation of lap splices by Section 13.2.
less than 2 in. (50 mm), the hooked bar should be The development length ld in in. (mm), of welded
enclosed within ties or stirrups spaced not greater deformed wire fabric measured from the point of critical
343R-152 MANUAL OF CONCRETE PRACTICE

section to the end of the wire should be computed as the c. For #5 (#15) bars and D31 wire and smaller, bending
product of the basic development length of this section and around the longitudinal reinforcement through at least
the applicable modification factor(s) of Section 13.2, but ld 135 deg (2.35 rad.), plus for stirrups with design stress
should not be less than 8 in. (200 mm), except in the compu- exceeding 40,000 psi (300 MPa), an embedment of
tation of lap splices by Section 13.2 and development of web 0.33ld. The 0.33ld embedment of a stirrup leg should be
reinforcement by Section 13.2. the distance between the middepth of the member h/2
The basic development length of welded deformed wire and the start of the hook (point of tangency).
fabric, with at least one cross wire within the development d. For each leg of welded smooth wire fabric forming
length not less than 2 in. (50 mm) from the point of critical single U-stirrups, either two longitudinal wires spaced
section should be 2 in. (50 mm) along the member at the top of the U, or
one longitudinal wire located not more than d/4 from
0.03d b ( f y – 20, 000 ) ⁄ f c ′ or 3d b ( f y – 140 ⁄ 8 ) ⁄ ( f c ′ ) the compression face, and a second wire closer to the
compression face and spaced not less than 2 in. (50
but not less than mm) from the first wire. The second wire may stirrup
leg beyond a bend, or on a bend which has an inside
0.20A w f y ⁄ ( s w f c ′ ) or 2.5A w f y ⁄ ( s w f c ′ )
diameter of bend not less than 8db.
where the constants 20,000 and 140 have units of psi and e. For each end of a single leg stirrup of welded smooth
MPa, respectively. or deformed wire fabric, two longitudinal wires at a
The basic development length of welded deformed wire maximum spacing of 2 in. (50 mm) and the inner wire
fabric, without cross wires within the development length at least the greater of d/4 or 2 in. (50 mm) from the
should be determined the same as deformed wire. middepth of the member. The outer longitudinal wire at
13.2.11 Development length of prestressing strand— the tension face should not be farther from the face than
Three- or seven-wire pretensioning strand should be bonded the portion of primary flexural reinforcement closest to
beyond the critical section for a development length in in. the face.
(mm), not less than f. Pairs of U-stirrups or ties placed to form a closed unit
should be considered properly spliced when the lengths
(fps – 2fse /3)db or [(fps – 2fse /3)db/7] of laps are 1.7ld. In members at least 18-in.- (500-mm-
) deep, splices with Abfy not more than 9000 lb (40 kN)
where db is the strand diameter in in. (mm) fps (stress in pre- per leg should be considered adequate if stirrup legs
stressed reinforcement at nominal strength) and fse (effective extend the full available depth of the member.
stress in prestressed reinforcement) are expressed in kips per Between the anchored ends, each bend in the continuous
square in. (MPa); and the expression in the parenthesis is portion of a single U- or multiple U-stirrup should enclose a
used as a constant without units. Investigation may be limit- longitudinal bar. Longitudinal bars bent to act as shear rein-
ed to cross sections nearest each end of the member that are forcement, if extended into a region of tension, should be
required to develop full design strength under the specified continuous with the longitudinal reinforcement, and if
factored loads. extended into a region of compression, should be anchored
Where bonding of a strand does not extend to the end of a beyond the middepth of the member as specified for devel-
member, and the design includes tension at service loads in opment length in Section 13.2 for that part of fy required to
the precompressed tensile zone as permitted by Section 9.5, satisfy Eq. (7-60).
the development length previously recommended should be 13.2.14 Splices of reinforcement—General—Splices of
doubled. reinforcement should be made only as required or permitted
13.2.12 Mechanical anchorage—Any mechanical device on the design drawings, or in the specifications, or as autho-
capable of developing the strength of the reinforcement rized by the engineer.
without damage to the concrete may be used as anchorage. Lap splices should not be used for bars larger than #11
13.2.13 Development of web reinforcement—Web rein- (#35). Bars #14 and #18 (#45 and #55) may be lap-spliced in
forcement should be carried as close to the compression and compression only to #11 (#35) and smaller bars, and in
tension surfaces of a member as cover requirements and the compression only to smaller size footing dowels.
proximity of other reinforcements permit. The ends of single Lap splices of bundled bars should be based on the lap
leg, single U-, or multiple U-stirrups should be anchored by splice length recommended for individual bars within a
one of the following means: bundle, and such individual splices within the bundle should
a. A standard hook plus an embedment of 0.5ld. The 0.5ld not overlap. The length of lap for bundled bars should be
embedment of a stirrup leg should be the distance increased 20 percent for a three-bar bundle and 33 percent
between the middepth of the member h/2 and the start for a four-bar bundle. Bars spliced by noncontact lap splices
of the hook (point of tangency). in flexural members should not be spaced transversely
b. An embedment of h/2 above or below the middepth on farther apart than one-fifth the required lap splice length, or
the compression side of the member for a full develop- 6 in. (150 mm).
ment length ld, but not less than 24db, or 12 in. (300 Welded splices and mechanical connections may be used
mm) for deformed bars or wire. unless otherwise prohibited or restricted. A full-welded
BRIDGE ANALYSIS AND DESIGN 343R-153

splice is one in which the bars are butted and welded to Table 13.2.15—Tension lap splices
develop in tension at least 125 percent of the specified yield A s provided* Maximum percent of As spliced within required
strength fy of the bar. A full mechanical connection is one in --------------------------------
A s required lap length
which the bars are connected to develop in tension or
50 75 100
compression at least 125 percent of the specified yield
Equal to or greater Class A Class A Class B
strength fy of the bar. Welded splices and mechanical than 2
connections not meeting these recommendations may be Less than 2 Class B Class C Class C
used in accordance with Section 13.2. *Ration of area or reinforcement provided to area of reinforcement required by
When required or permitted, all welding of reinforcing analysis at the splice location.

bars should conform to AWS D1.4, “Structural Welding


Code—Reinforcing Steel.”13-3 Welding of wire to wire, and For fy of 60,000 psi (400 MPa) or less:
welding of wire or welded wire fabric to reinforcing bars or
structural steels, should conform to applicable provisions of 0.0005fy db or (0.07fydb)
AWS D1.4 and supplementary requirements specified by the
For fy greater than 60,000 psi (400 MPa):
engineer. The engineer should also specify any desired or
stringent requirements for preparation or welding, such as 0.0009fy – 24)db or [(0.13fy – 24)db]
the removal of zinc or epoxy coating than those contained in
AWS D1.4; any desired or stringent requirements for chem- or 12 in. (300 mm).
ical composition of reinforcing bars than those contained in When the specified compressive strength of the concrete is
the referenced ASTM Specifications; and special heat treat- less than 3000 psi (20 MPa), the length of lap should be
ment of welded assemblies if required. increased by one-third.
13.2.15 Splices of deformed bars and deformed wire in When bars of different sizes are lap-spliced in compres-
tension—The minimum length of lap for tension lap splices sion, the splice length should be the larger of the compres-
should be as required for Class A, B, or C splices, but not less sion development length of the larger bar or the lap splice
than 12 in. (300mm), where length of the smaller bar.
Class A splice .................................................... 1.0ld In tied compression members where ties throughout the
Class B splice .................................................... 1.3ld lap length have an effective area of at least 0.0015hs, where
Class C splice .................................................... 1.7ld h is the total depth of the member and s is the spacing of the
where ld is the tension development length for the specified tie, the lap splice length may be 0.83 of that previously
yield strength fy calculated in accordance with Section 13.2. recommended, but not less than 12 in. (300 mm). Tie legs
Lap splices of deformed bars and deformed wire in tension perpendicular to dimension h should be used in determining
should conform to Table 13.2.15. the effective area.
Welded splices or mechanical connections used where the For splices within the spiral of a spirally-reinforced
area of reinforcement provided is less than twice that required compression member, 0.75 of the lap splice length previ-
by analysis should meet the requirements of Section 13.2. ously recommended may be used, but the lap length should
Welded splices or mechanical connections used where the not be less than 12 in. (300 mm).
area of reinforcement provided is at least twice that required For end bearing splices in which the bars are required for
by analysis should meet the following: compression only, the compressive stress may be transmitted
a. Splices should be staggered at least 24 in. (600 mm) by bearing of square cut ends held in concentric contact by a
and in a manner to develop at every section at least suitable device. The ends of the bars should terminate in flat
twice the calculated tensile force at that section, but not surfaces within 1-1/2 deg of a right angle to the axis of the
less than 20,000 psi (140 MPa) for the total area of rein- bars and should be fitted within 3 deg of full bearing after
forcement provided. assembly. End bearing splices should be used only in
b. In computing the tensile force developed at each members having closed ties, closed stirrups, or spirals.
section, spliced reinforcement may be rated at the spec- Welded splices or mechanical connections used in
ified splice strength. Unspliced reinforcement should compression should meet the recommendations for full
be rated at that fraction of fy defined by the ratio of the welded or full mechanical connections (Section 13.2).
shorter actual development length to ld required to 13.2.17 Splices of welded deformed wire fabric in
develop the specified yield strength fy. tension—The minimum length of lap for lap splices of
c. Splices in “tension tie members” should be made with welded deformed wire fabric measured between the ends of
a full-welded splice or full mechanical connection in each fabric sheet should not be less than 1.7ld or 8 in. (200 mm),
accordance with Section 13.2, and splices in adjacent and the overlap measured between the outermost cross wires
bars should be staggered at least 30 in. (800 mm). of each fabric sheet should not be less than 2 in. (50 mm). ld
13.2.16 Splices of deformed bars in compression—The is the development length for the specified yield strength fy
minimum length of lap for compression lap splices for computed in accordance with Section 13.2.
deformed bars in compression should be the development Lap splices of welded deformed wire fabric, without cross
length in compression, computed in accordance with Section wires within the lap splice length, should be determined the
13.2, but not less than same as for deformed wire.
343R-154 MANUAL OF CONCRETE PRACTICE

13.2.18 Splices of welded smooth wire fabric in tension— loading. When bars larger than #10 (#30) are bundled with
The minimum length of lap for lap splices of welded smooth more than two bars in any one bundle, the tie spacing should
wire fabric should be in accordance with the following: be reduced to one-half of that previously recommended. Ties
a. When the area of reinforcement provided is less than should be located vertically not more than half a tie spacing
twice that required by analysis at the splice location, above the top of the footing or other support and should be
the length of the overlap measured between the outer- spaced not more than half a tie spacing below the lowest
most cross wires of each fabric sheet should not be less horizontal reinforcement in the members previously
than one spacing of the cross wires plus 2 in. (50 mm), supported. The ties should be arranged so that every corner
or less than 1.5ld, or 6 in. (150 mm). ld is the develop- and alternate longitudinal bar has lateral support provided by
ment length for the specified yield strength fy computed the corner of a tie having an included angle of not more than
in accordance with Section 13.2. 135 deg, and no bar should be farther than 6 in. (150 mm) on
b. When the area of reinforcement provided is at least either side from a laterally supported bar. Where the bars are
twice that required by analysis at the splice location, located around the periphery of a circle, a complete circular
the length of the overlap measured between the outer- tie may be used.
most cross wires of each fabric sheet should not be less 13.3.3 Prestressing steel—Except when used in walls, all
than 1.5ld, or 2 in. (50 mm). prestressing steel should be enclosed by spirals as recom-
mended in Section 13.3 or by lateral ties at least #3 (#10) in
13.3—Lateral reinforcement for compression size and spaced as recommended in Section 13.3.
members 13.3.4 Oversized members—In a compression member
13.3.1 Spirals—Spiral reinforcement for compression which has a larger cross section than required by conditions
members should consist of evenly spaced continuous spirals of loading, the lateral reinforcement requirements may be
held firmly in place by attachment to the longitudinal rein- waived where structural analysis or tests show adequate
forcement, and held true to line by vertical spacers. The strength and feasibility of construction.
spirals should be of size and assembled to permit handling 13.3.5 Seismic areas—In seismic areas, where an earth-
and placing without being distorted from the designed quake which could cause major damage to construction has
dimensions. Spiral reinforcement may be plain or deformed a high probability of occurrence, lateral reinforcement for
bars, smooth or deformed wire, with a minimum diameter of compression members should be designed and detailed to
3
/8 in. (10 mm). Anchorage of spiral reinforcement should be provide adequate strength and ductility to resist expected
provided by one and one-half extra turns of spiral bar or wire seismic movements.13-4,ACI 318
at each end of the spiral unit. Splices in spiral reinforcement
should be lap splices of 48db, but not less than 18 in. (450 13.4—Lateral reinforcement for flexural members
mm), or welded. The clear spacing between spirals should 13.4.1 Compression reinforcement—Compression rein-
not exceed 3 in. (80 mm), or be less than 1 in. (25 mm) or forcement in beams should be enclosed by ties or stirrups,
one-and-one-third times the maximum size of coarse aggre- satisfying the size and spacing recommendations in Section
gate used. Spirals should extend from the top of the footing 13.3, or by welded wire fabric of an equivalent area. Such
or other support to the level of the lowest horizontal rein- ties or stirrups should be provided throughout the distance
forcement in the members previously supported. where compression reinforcement is required.
The ratio of spiral reinforcement ρs should not be less than 13.4.2 Torsion or stress reversal—Lateral reinforcement
the value given by ρs = 0.45 (Ag/Ac – 1)fc′/fy, where Ag is the for flexural members, subject to stress reversals or to torsion
gross area of the section, Ac is the core area of the section at supports, should consist of closed ties, closed stirrups, or
measured to the outside diameter of the spiral, and fy is the spirals extending around the flexural reinforcement.
specified yield strength of the spiral reinforcement not more Closed ties or stirrups may be formed in one piece by over-
than 60,000 psi (400 MPa). lapping standard stirrup or tie end hooks around a longitu-
13.3.2 Ties—All nonprestressed bars for tied compression dinal bar, or formed in one or in two pieces, lap-spliced with
members should be enclosed by lateral ties of the following a Class C splice (lap of 1.7ld), or anchored in accordance
minimum sizes: with the recommendations in Section 13.2.
U.S. Customary: 13.4.3 Seismic areas—In seismic areas, where an earth-
#3 size ties (#10 longitudinal bars and smaller) quake that could cause major damage to construction has a
#4 size ties (#11, #14, #18 longitudinal bars or bundled high probability of occurrence, lateral reinforcement should
longitudinal bars) be designed and detailed to provide adequate strength and
Metric: ductility to resist expected seismic movements.13-4
#10 size ties
Deformed wire or welded wire fabric of equivalent area 13.5—Shrinkage and temperature reinforcement
may be used. The vertical spacing of the ties should not Reinforcement for shrinkage and temperature stresses
exceed 16 longitudinal bar diameters, 48 tie bar or wire should be provided near exposed surfaces of walls and slabs
diameters, or the least dimension of the member. This not otherwise reinforced. For Grade 60 (400 MPa) deformed
spacing may be increased in compression members which bars or welded wire fabric (smooth or deformed), a
have a larger cross section than required by conditions of minimum area of reinforcement equal to 0.18 percent of the
BRIDGE ANALYSIS AND DESIGN 343R-155

gross concrete area should be provided. The spacing of Table 13.6—Minimum diameters of bend
stress-relieving joints should be considered in determining Bar size Minimum diameter
the area of shrinkage and temperature reinforcement. The #3 through #8 (#10 through #25) 6 bar diameters
preceding minimum area of reinforcement should be #9, #10, and #11 (#30 and #35) 8 bar diameters
increased proportionately for large joint spacings. #14 and #18 (#45 and #55) 10 bar diameters
For Grade 40 (275 MPa) or 50 (345 MPa) deformed bars,
a minimum area of reinforcement equal to 0.20 percent of the
gross concrete area should be provided. (#10 and #15), should not be less than the values shown in
Shrinkage and temperature reinforcement should not be Table 13.6.
spaced farther apart than three times the wall or slab thick- 13.6.3 Minimum bend diameters—Ties and stirrups—The
ness, or 18 in. (500 mm). finished inside diameter of bend for stirrups and ties should
At all required sections, reinforcement for shrinkage and not be less than four bar diameters for size #5 (#15) and
temperature stresses should develop the specified yield smaller, and six bar diameters for sizes #6 to #8 (#20 to #25),
strength fy in tension in accordance with the recommenda- inclusive. The inside diameter of bend in welded wire fabric,
tions in Section 13.2. smooth or deformed, for stirrups and ties should not be less
Bonded or unbonded prestressing tendons may be used for than four wire diameters for deformed wire larger than D6
shrinkage and temperature reinforcement in structural slabs. and two wire diameters for all other wires. Bends with an
The tendons should provide a minimum average compres- inside diameter of less than eight wire diameters should not
sive stress of 100 psi (0.7 MPa) on the gross concrete area, be less than four wire diameters from the nearest welded
based on effective prestress after losses. Spacing of tendons intersection.
should not exceed 6 ft (2 m). When the spacing is greater
than 54 in. (1.4 m), additional bonded reinforcement should 13.7—Spacing of reinforcement
be provided. 13.7.1 Cast-in-place concrete—For cast-in-place
Mass concrete is defined as any large volume of cast-in- concrete, the clear distance between parallel bars and/or
place concrete with dimensions large enough to require that tendon ducts in a layer should not be less than one and one-
measures be taken to cope with the generation of heat and half times the nominal diameter of the bars or tendon ducts,
attendant volume change to minimize cracking. For mass one and one-half times the maximum size of the coarse
concrete walls, slabs and footings less than 48-in.- (1.2-m-) aggregate, or 1-1/2 in. (40 mm). When required or permitted
thick, minimum shrinkage and temperature steel should be by the engineer, this minimum distance may be decreased.
0.0015Ag. No less than one-half or more than two-thirds of 13.7.2 Precast concrete—For precast concrete manufac-
this total quantity should be placed in any one face. tured under plant control conditions, the clear distance
Maximum bar spacing should be limited to 12 in. (300 m). between parallel bars in a layer should not be less than the
For members more than 48-in.- (1.2-m-) thick, minimum nominal diameter of the bars, one and one-third times the
shrinkage and temperature steel in each face should be such maximum size of the coarse aggregate, or 1 in. (25 mm).
that Ab = 2dcs/100, where Ab is the area of bar, dc is the 13.7.3 Multilayers—Where positive or negative reinforce-
distance from the centroid of reinforcement to the concrete ment is placed in two or more layers with the clear distance
surface, and s is the spacing of the bar (ACI 207.2R). The between layers not more than 6 in. (150 mm), the bars in the
minimum bar size and maximum spacing should be #6 (#20) upper layers should be placed directly above those in the
at 12 in. (65 mm) on center. bottom layer with the clear distance between the layers not
less than 1 in. (25 mm) or the nominal diameter of the bars.
13.6—Standard hooks and minimum bend 13.7.4 Lap splices—The clear distance limitation between
diameters bars should also apply to the clear distance between a contact
13.6.1 Standard hooks—Standard hooks for end lap splice and adjacent splices or bars.
anchorage of reinforcing bars should be either a 180 deg 13.7.5 Bundled bars—Groups of parallel reinforcing bars
bend plus a 4db extension, but not less than 2-1/2 in. (60 mm) bundled in contact to act as a unit should be limited to four
at the free end of the bar, or a 90 deg bend plus a 12db exten- in any one bundle. Bars larger than #11 (#35) should be
sion at the free end of the bar, where db is the nominal diam- limited to two in any one bundle in flexural members;
eter of the bar (see Fig. 13.2.8). bundled bars should be located within stirrups or ties. Indi-
For stirrup and tie hooks only: vidual bars in a bundle cut off within the span of a flexural
a. For #5 (#15) bars and smaller, a 90 deg bend plus a 6db member should terminate at different points with at least a
extension at the free end of the bar, or 40db stagger. Where spacing limitations and minimum
b. For #6, #7 and #8 (#20 and #25) bars, a 90 deg bend concrete cover are based on bar size, a unit of bundled bars
plus a 12db extension at the free end of the bar, or should be treated as a single bar of a diameter derived from
c. For #8 (#25) bars and smaller, a 135 deg bend plus a the equivalent total area.
6db extension at the free end of the bar. 13.7.6 Walls and slabs—In walls and slabs, the principal
13.6.2 Minimum bend diameters—Main reinforcement— reinforcement should not be spaced farther apart than one
The finished diameter of bend measured on the inside of the and one-half times the wall or slab thickness, or more than
bar, other than for stirrups and ties in sizes #3 through #5 18 in. (500 mm).
343R-156 MANUAL OF CONCRETE PRACTICE

13.7.7 Pretensioning steel—The clear distance between 13.9—Fabrication


pretensioning steel at the end of a member should not be less Reinforcement should be fabricated to the shapes shown
than four times the diameter of individual wires, three times on the design drawings. All bars should be bent cold unless
the diameter of strands, or one and one-third times the otherwise permitted by the engineer. Reinforcing bars
maximum size of the coarse aggregate. Closer vertical should be fabricated in accordance with the fabricating toler-
spacing and bundling of strands may be permitted in the ances given in SP-66.
middle portion of the span. Placing drawings showing all fabrication dimensions and
13.7.8 Post-tensioning ducts—The clear distance between locations for placing of reinforcement and bar supports
post-tensioning ducts at the end of a member should not be should be submitted for review and acceptance. Acceptance
less than 1-1/2 in. (40 mm), or one and one-third times the should be obtained before fabrication.
maximum size of the coarse aggregate. Reinforcing bars should be shipped in bundles, tagged,
The inside diameter of the duct for a post-tensioning steel and marked in accordance with the recommendations in the
bar, strand, or wire should be at least 1/4 in. (6 mm) greater “Manual of Standard Practice.”13-1
than the outer diameter of the post-tensioning steel. When
more than one bar, strand, or wire is used in a tendon, the 13.10—Surface conditions of reinforcement
area of the duct should be at least two times the area of All reinforcement, at the time concrete is placed, should be
prestressing steel within the duct. free of mud, oil, or other materials that may adversely affect
Ducts for post-tensioning steel may be bundled if the or reduce the bond. Research has shown that a normal
concrete can be satisfactorily placed and when provision is amount of rust increases bond. Normal rough handling
made to prevent the steel, when tensioned, from breaking generally removes excessive rust, which would be loose
through the duct. The clear distance limitation between ducts enough to reduce bond.
previously recommended should be maintained in the end 3 Reinforcement, except prestressing steel, with rust, mill
ft (1 m) of a member. scale, or a combination of both should be considered satis-
factory, provided the minimum dimensions, including height
13.8—Concrete protection for reinforcement of deformations and weight of a hand-wire-brushed test
13.8.1 Minimum cover—The following minimum specimen are not less than the applicable ASTM specifica-
concrete cover is recommended for prestressed and nonpre- tion requirements (see Section 3.2.).
stressed reinforcement: Prestressing steel should be clean and free of excessive
rust, oil, dirt, scale, and pitting. A light oxide is permissible.
Minimum cover
in. (mm) 13.11—Placing reinforcement
Concrete cast against and 13.11.1 General—All reinforcement should be supported
permanently exposed to earth 3 (70) and fastened before the concrete is placed, and should be
Concrete exposed to earth or weather: secured against displacement within the placing tolerances
Principal reinforcement 2 (50) permitted. The placing of bars should be in accordance with
Stirrups, ties, and spirals 1-1/2 (40) the recommendations in “Placing Reinforcing Bars.”13-5
Reinforcing bars in the top layer of bridge decks should be
Concrete bridge slabs: tied at all intersections, except where spacing is less than 1 ft
Top reinforcement 2 (50) (300 mm) in each direction, then alternate intersections
Bottom reinforcement 1-1/2 (40) should be tied.
Tolerances on placing reinforcement should conform to
Concrete not exposed to weather or ACI 117.
in contact with the ground: Substitution of different size or grade of reinforcing bars
Principal reinforcement 1-1/2 (40) should be permitted only when authorized by the engineer.
Stirrups, ties, and spirals 1 (30) Reinforcing bars supported from formwork should rest on
13.8.2 Bundled bars—For bundled bars, the minimum bar supports made of concrete, metal, plastic, or other
concrete cover should be equal to the lesser of the equivalent acceptable materials. On ground or mud mat, supporting
diameter of the bundle or 2 in. (50 mm), but not less than that concrete blocks may be used. Where the concrete surface
recommended in Section 13.8. will be exposed to weather, the portions of all bar supports
13.8.3 Corrosive environments—In corrosive or marine within 1/2 in. (15 mm) of the concrete surface should be
environments or other severe exposure conditions, the noncorrosive or protected against corrosion.
amount of concrete protection should be suitably increased, 13.11.2 Zinc-coated (galvanized) bars—Zinc-coated
and the denseness and nonporosity of the protecting concrete (galvanized) reinforcing bars supported from formwork
should be considered. Coated reinforcement or other protec- should rest on galvanized wire bar supports, on wire bar
tion should be provided. supports coated with dielectric material, or on bar supports
13.8.4 Future extensions—Exposed reinforcing bars, made of dielectric material or other acceptable materials. All
inserts, and plates intended for bonding with future exten- other reinforcement and embedded steel items in contact
sions should be protected from corrosion. with or in close proximity to galvanized reinforcing bars
BRIDGE ANALYSIS AND DESIGN 343R-157

should be galvanized, unless otherwise required or Coated reinforcing bars should not be cut in the field
permitted. They should also be fastened with zinc-coated or except when permitted by the engineer. When zinc-coated
nonmetallic-coated tie wire or other acceptable materials. (galvanized) bars or epoxy-coated bars are cut in the field,
13.11.3 Epoxy-coated bars—Epoxy-coated reinforcing the ends of the bars should be coated with the same material
bars supported from formwork should rest on coated wire used for repair of coating damage.
bar supports, on bar supports made of dielectric material, or 13.11.9 Storage and handling of coated reinforcing
other acceptable materials. Wire bar supports should be bars—Coating damage due to handling, shipment, and
coated with dielectric material for a minimum distance of 2 placing should be repaired in accordance with the recom-
in. (50 mm) from the point of contact with the epoxy-coated mendations given in Section 3.2.
reinforcing bars. Reinforcing bars used as support bars Equipment for handling epoxy-coated reinforcing bars
should be epoxy-coated. In walls reinforced with epoxy- should have protected contact areas. Bundles of coated bars
coated bars, spread bars, where specified, should be epoxy- should be lifted at multiple pick-up points to prevent bar-to-
coated. Proprietary combination bar clips and spreaders used bar abrasion from sags in the bundles. Coated bars or bundles
in walls with epoxy-coated reinforcing bars should be made of coated bars should not be dropped or dragged. Coated bars
of corrosion-resistant material or coated with dielectric should be stored on protective cribbing. Fading of the color
material. Epoxy-coated reinforcing bars should be fastened of the coating should not be cause for rejection of epoxy-
with epoxy-, plastic-, or nylon-coated tie wire or other coated reinforcing bars. Coating damage due to handling,
acceptable materials. shipment, and placing need not be repaired in cases where
13.11.4 Welded wire fabric—Welded wire fabric rein- the damaged area is 0.1 in.2 (60 mm2) or smaller. Damaged
forcement should be supported as recommended for rein- areas larger than 0.1 in.2 (60 mm2) should be repaired in
forcing bars. accordance with Section 3.2. The maximum amount of
13.11.5 Splices—All reinforcement should be furnished in damage, including repaired and unrepaired areas, should not
full lengths as indicated on the design drawings, or in the spec- exceed 2 percent of the surface area of each bar.
ifications. Splices in reinforcement not indicated on the design
drawings or in the specifications, should be permitted only 13.12—Special details for columns
13.12.1 Offsets—Where longitudinal bars are offset bent,
when authorized by the engineer. All splices should be in accor-
the slope of the inclined portion of the bar with the axis of the
dance with the recommendations given in Section 13.2.
column should not exceed 1 in 6, and the portions of the bar
13.11.6 Welding—When required or acceptable, all above and below the offset should be parallel to the axis of
welding of reinforcing bars should be in accordance with the the column. Adequate horizontal support at the offset bends
recommendations given in Section 13.2. Welding of crossing should be treated as a matter of design, and should be
bars (tack welding) should not be permitted for assembly or provided by lateral ties, spirals, or parts of the construction.
reinforcement unless authorized by the engineer. Lateral ties or spirals so designed should be placed not more
After completion of welding on zinc-coated (galvanized) than 6 in. (150 mm) from points of bend. The horizontal
or epoxy-coated reinforcing bars, coating damage should be thrust to be resisted should be assumed as one and one-half
repaired in accordance with the recommendations given in times the horizontal component of the computed force in the
Section 3.2. All welds and all steel splice members used to inclined portion of the bar.
splice bars should be coated with the same material used for Offset bars should be bent before they are placed in the forms
repair of coating damage. Suitable ventilation should be (see Section 13.9). Bundled bars should not be offset bent.
provided when welding zinc-coated (galvanized) or epoxy- Where a column face is offset 3 in. (70 mm) or more,
coated reinforcing bars. longitudinal bars should not be offset bent. Splices of longi-
13.11.7 Mechanical connections—Mechanical connec- tudinal bars adjacent to the offset column faces should be
tions should be installed in accordance with the manufac- made by separate dowels lapped as required herein.
turer's recommendations, and as accepted by the engineer. 13.12.2 Splices—Where the factored load stress in the
After installation of mechanical connections on zinc-coated longitudinal bars in a column, calculated for various loading
(galvanized) or epoxy-coated reinforcing bars, coating conditions, varies from fy in compression to 1/2fy or less in
damage should be repaired in accordance with the recom- tension, lap splices, butt welded splices, mechanical connec-
mendations given in Section 3.2. All parts of mechanical tions, or end bearing splices may be used. The total tensile
connections used on coated bars, including steel splice strength provided in each face of the column by the splices
sleeves, bolts, and nuts should be coated with the same mate- alone, or by the splices in combination with continuing
rial used for repair of coating damage. unspliced bars at the specified yield strength fy, should be at
13.11.8 Field bending and cutting—Reinforcing bars least twice the calculated tension in that face of the column
partially embedded in concrete should not be field bent but not less than required by Section 13.12.
except as indicated in the Contract Documents or when Where the factored load stress in the longitudinal bars in a
permitted by the engineer. If zinc-coated (galvanized) or column, calculated for any loading condition exceeds 1/2fy in
epoxy-coated reinforcing bars are field bent, coating damage tension, lap splices designed to develop the specified yield
should be repaired in accordance with the recommendations strength fy in tension, or full welded splices or full mechan-
given in Section 3.2. ical connections should be used.
343R-158 MANUAL OF CONCRETE PRACTICE

At horizontal cross sections of columns where splices are American Concrete Institute
located, a minimum tensile strength at each face of the SP-66 ACI Detailing Manual—1980
column equal to one-fourth the area of vertical reinforcement 117-81 Standard Tolerances for Concrete
in that face multiplied by fy should be provided. Construction and Materials
13.12.3 Composite columns—Structural steel cores in 318-83 Building Code Requirements for
composite columns should be accurately finished to bear at Reinforced Concrete
end bearing splices, and positive provision should be made 207.2R-73 Effect of Restraint, Volume Change and
for alignment of one core above the other in concentric (Reaffirmed 1980) Reinforcement on Cracking of Massive
contact. Bearing may be considered effective to transfer 50 Concrete
percent of the total compressive stress in the steel core. At
the column base, provision should be made to transfer the CITED REFERENCES
load to the footing, in accordance with Section 11.3. The 13-1. Manual of Standard Practice, CRSI Publication
base of the structural steel section should be designed to MSP-1-86, Concrete Reinforcing Steel Institute, Schaum-
transfer the total load from the entire composite column to burg, IL, 1986.
the footing, or it may be designed to transfer the load from 13-2. Treece, R. A., and Jirsa, J. O., “Bond Strength of
the steel section only, provided it is placed to leave an ample Epoxy-Coated Reinforcing Bars,” Research Project spon-
section of concrete for transfer of the portion of the total load sored by the Concrete Reinforcing Steel Institute and the
Reinforced Concrete Research Council, Department of Civil
from the reinforced concrete section of the column to the
Engineering, The University of Texas at Austin, 1987.
footing by means of bond on the vertical reinforcement and
13-3. “Structural Welding Code—Reinforcing Steel,”
by direct compression on the concrete.
AWS Publication D1.4-79, American Welding Society,
Miami, 1979.
RECOMMENDED REFERENCES
13-4. “Seismic Design Guidelines for Highway Bridges
The documents of the various standards-producing organi-
(ATC-6),” Applied Technology Council, Berkeley, CA, Oct.
zations referred to in this report are listed below with their
1981.
serial designation, including year of adoption or revision.
13-5. Placing Reinforcing Bars, Fifth Edition, Concrete
The documents listed were the latest effort at the time this
Reinforcing Steel Institute, Schaumburg, IL, 1986.
report was written. Since some of these documents are
revised frequently, generally in minor detail only, the user of
this report should check directly with the sponsoring group
ACI 343R-95 was submitted to letter ballot of the committee and approved in accor-
if it is desired to refer to the latest revision. dance with ACI Balloting procedures.

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