DWG NO.

REV

8 7 6 5 4 3 402030 A 1
REVISIONS

ZONE REV DESCRIPTION OF CHANGE APPROVED ECN NO. DATE

INITIAL ALPHA RELEASE AND ADD "ELECTRICAL OUTPUTS FOR
ALL, C7 A 008665 11/15/2013
BOSCH ECU"

36.6

60 28
APS OUTPUT VOLTAGE (%Vcc)

WOT1
(76.8%) 9 11 2X 9

D D

APS1
75 28.8
WOT2 63.5 15.5
(38.4%)
49
APS2
24.5
CT1
(15%)
CT2
(7.5%) 9X 9
1.5 2
θCT θWOT
( 0°) (17°)
PEDAL ROTATION 13 28.5

(ELECTIRICAL OUTPUTS FOR BOSCH ECU) 41.5

C C

11

17°±2° 5

200

13 4

35°±2°
2X 12
9
140
CONNECTOR A
8

2
3
B B

CONNECTOR B
21
16

10 2X
32.8

73 2 132 15

79 227
7
423

A CONNECTOR B:
CONNECTOR A (REF): A
WILLIAMS
UNLESS OTHERWISE PROPRIETARY AND CONFIDENTIAL - ALL
1 ---WHITE----- GND1 INFORMATION ON THIS DRAWING IS 14100 SW 72ND AVENUE
1 6 SPECIFIED, DIMENSIONS ARE IN
A 2 ---BLACK----- APS1 MILLIMETERS PER ASME Y14.5M CONFIDENTIAL AND THE SOLE PROPERTY PORTLAND, OR. 97224
A ---BLACK----- APS1
B ---WHITE----- GND1 2 5
3 ---RED-------- VCC1 NOTES - UNLESS OTHERWISE SPECIFIED: TOLERANCES
0.80
OF WILLIAMS CONTROLS, INC. ANY
REPRODUCTION IN PART OR AS A WHOLE CONTROLS (503) 684-8600 FAX (503) 624-3836

4 ---GREEN---- VCC2 X WITHOUT WRITTEN PERMISSION OF

TITLE
C ---RED-------- VCC1 5 ---ORANGE-- APS2 [KPC] 1 X.X 0.30 WILLIAMS CONTROLS IS PROHIBITED.
ELECTRICAL OUTPUTS SPECIFICATION PER 0.15
3 4 X.XX FINISH (EXCEPT ASSEMBLIES):
D ---GREEN---- VCC2
E ---BLUE------- GND2
6 ---BLUE------- GND2 WCS-402030 ANGLES 0.5 THROTTLE ASSY-ELEC,FLOOR
F ---ORANGE-- APS2 MATERIAL:
AMP ECONOSEAL J SERIES CONNECTOR 2 LABEL PER WQI-030-007
OR EQUIVALENT SEE SEPARATE
LOCATE APPROXIMATELY AS SHOWN PARTS LIST DATE
PACKARD ELECTRIC "METRI-PACK" CONNECTOR CONNECTOR --------------- P/N 174264-2 DRAWN:

OR EQUIVALENT DOUBLE LOCK PLATE --- P/N 174265-7 OR 1-174265-1 JZ 11/06/2012 SIZE CAGE CODE DWG NO. REV
3 COMPLIANCE WITH FMVSS-124
CONNECTOR & SEAL --- P/N 12066317
TERMINAL (FEMALE) --- P/N 12103881
TERMINAL -------------------- P/N 171661-1
WIRE SEAL ------------------- P/N 172888-2
3RD ANGLE PROJECTION
MODEL SERIES PROJECT D 11331 402030 A
WM-558 1625
SCALE 1:1 SHEET 1 OF 1

8 7 6 5 4 3 2 1
 DWG NO. REV

8 7 6 5 4 3 402262 C 1
REVISIONS

ZONE REV DESCRIPTION OF CHANGE APPROVED ECN NO. DATE

36.6 ALL A INITIAL PRODUCTION RELEASE 011049 11/12/2014

6X 9 A3, A4, ALL-

IN NOTE 4 CLASS D WAS CLASS C & NOTE 5 ADDED; SHEET 2
ADDED, EXPLODED VIEW, BOM & OUTPUT GRAPH MOVED TO
11.06 60.8 28 CODED A SH2, B 2 ND SHEET, ADDED TECHNICAL SPECIFICATIONS; ADDED 011161 12/10/2014
PEDAL FORCE GRAPH & LOAD CIRCUIT DIAGRAM
ALL, SH2- (1) UPDATED TITLEBLOCK, (2)ITEM 13, 402970 WAS 402522, (3)
C 011806 06/05/2015
C5,SH2-C5 ITEM 12, 400179 WAS 401622

A
D 75 3X 9.5 D
49 A A

24.5 A
A
4.3
A

R14
6X R

3X 11.1
7.5
61.5 40

73

17°±2°

C 35°±2° C
200

140

CONNECTOR A

21

32.8
73 5 131.73
15
226.6
82.5 CONNECTOR B
B 1310±25.4 B

NOTES - UNLESS OTHERWISE SPECIFIED:

CONNECTOR B: [KPC] 1 ELECTRICAL OUTPUT SPECIFICATIONS PER
CONNECTOR A (REF): 1 WCS-402262
A A A --- APS1 2 LABEL PER WQI-030-007 UNLESS OTHERWISE THIS DOCUMENT IS PROPERTY OF AND CONTAINS THE
A
WARNING: THIS WILLIAMS CONTROLS INDUSTRIES, INC.
B --- GND1 1 --- APS1 LOCATE APPROXIMATELY AS SHOWN SPECIFIED, DIMENSIONS ARE IN PROPRIETARY INFORMATION OF WILLIAMS CONTROLS
14100 SW 72ND AVENUE
DOCUMENT (OR MILLIMETERS PER ASME Y14.5-2009 INDUSTRIES INC. AND/OR ITS SUBCONTRACTORS AND
C --- VCC1(5V) 2 --- VCC1 (5V) SOFTWARE) CONTAINS SUPPLIERS. IT IS TRANSMITTED IN CONFIDENCE AND TRUST PORTLAND, OR. 97224
D --- VCC2(5V) TOLERANCES AND IS TO BE USED SOLELY FOR THE PURPOSE FOR WHICH (503) 684-8600 FAX (503) 624-3836
3 --- GND1 3 THE ELECTRIC CHARACTERISTICS DATA REFERS TECHNICAL DATA WHOSE IT IS FURNISHED AND MAY NOT BE REPRODUCED WITHOUT
E --- GND2 X 0.80
4 --- APS2 EXPORT IS RESTRICTED BY
X.X 0.30 SPECIFIC WRITTEN PERMISSION. THIS DOCUMENT MUST BE TITLE
F --- APS2 5 --- VCC2 (5V) TO ASSEMBLED PEDAL THE EXPORT TREATED IN STRICT ACCORDANCE WITH THE TERMS AND
X.XX 0.15
THROTTLE ASSY-ELEC,FLOOR,35
ADMINISTRATION ACT OF CONDITIONS OF THE AGREEMENT UNDER WHICH IT WAS
6 --- GND2 1979, AS AMENDED BY
ANGLES 0.5 PROVIDED.
PACKARD ELECTRIC "METRI-PACK" CONNECTOR 4 FINISH (REFERENCE): PASSED 300 HR SALT TITLE 50 USC APP 2401 ET
MATERIAL: FINISH (EXCEPT ASSEMBLIES):
CONNECTOR & SEAL --- P/N 12066317 SPRAY AS PER ALS.268.03 CLASS D SEQ. VIOLATIONS OF
SEE PARTS LIST N/A
TERMINAL (FEMALE) --- P/N 12103881 AMP "SUPERSEAL" 1.5 SERIES CONNECTOR THESE EXPORT LAWS ARE
WIRE SEAL ------------------ P/N 12052929 CONNECTOR --- P/N 0-0282108-1 5 CONNECTOR B MATING CONNECTOR SHOULD SUBJECT TO SEVERE CIVIL
DRAWN: DATE:
TERMINALS ----- P/N 0-0282109-1 AND CRIMINAL PENALTIES. SIZE CAGE CODE DWG NO. REV
BE EQUAL/EQUIVALENT TO AMP "SUPERSEAL"
WIRE SEAL ------ P/N 0-0281934-2 1.5 SERIES CONNECTOR P/N 0282090-1 3RD ANGLE PROJECTION
KMS
MODEL SERIES
07-31-13
PROJECT
D 11331 402262 C
WM-558 1821 SCALE 1:1 SHEET 1 OF 2
8 7 6 5 4 3 2 1
 DWG NO. REV

8 7 6 5 4 3 402262 C 1
REVISIONS
ZONE REV DESCRIPTION OF CHANGE APPROVAL ECN NO. DATE
N/A C SEE SHEET 1 011806 06/05/2015

TECHNICAL SPECIFICATIONS
FORCE
(N)
1.0 GENERAL
1.1 COMPLIES WITH FMVSS-124 [KCC]

2.0 MECHANICAL (45 7)

D D
2.1 17 NOMINAL PEDAL ROTATION
2.2 17 ± 7 ACTUATION FORCE @ INITIAL TRAVEL FORCE (ITF)
45± 7 ACTUATION FORCE @ FULL PEDAL TRAVEL FORCE (FPTF) (17 7)
SEE FIGURE 1 FOR PEDAL FORCE GRAPH,
2.3 LIFE EXPECTANCY 3 MILLION CYCLES 1
5
3.0 ENVIRONMENTAL
3.1 -40 C TO +85 C OPERATING TEMPERATURE 11
3.2 PEDAL OPERATED AT 90% RELATIVE HUMIDITY AT 13
27°C TO 75°C (0°) PEDAL ROTATION (17°)
2X
3.4 REFER TO WDS-010 AND WCS-402262 FOR ALL ENVIRONMENTAL TESTING
METHODS AND STANDARDS
FORCE OUTPUT 12 4
FIGURE 1
4.0 ELECTRICAL CHARACTERISTICS (SENSOR)
4.1 5VDC 0.5VDC SUPPLY VOLTAGE
4.2 10mA MAX CURRENT PER CHANNEL (20mA WHOLE SENSOR OPERATION)
4.3 SEE FIGURE 2 FOR OUTPUT CHARACTERISTICS 9
C 4.4 SEE FIGURE 3 FOR LOAD CIRCUIT PARAMETERS C
4.5 SEE WCS-402262 FOR ALL OTHER SENSOR SPECIFICATIONS
8

16

3
18
17

6 4
7

B B

(80% 4%) 18 SCREW 8-32 X .31 PAN HEAD STEEL 1

ENGINE CONTROL UNIT 17 CLAMP, CABLE STEEL 1
PEDAL SENSOR
+5V 16 NUT, PUSH STEEL 1
APS OUTPUT (%Vcc)

SENSOR #1
VCC1 15 WIRE HARNESS, AL 6 PIN COMPOSITE 1
To ECU 13 SENSOR ASSEMBLY, BOLT-ON COMPOSITE 1
APS 1 LOAD CIRCUIT 22K Processor
APS1 APS1
12 SCREW, SENSOR STEEL 2
100K 1500p .033µ 11 MAGNET FERRITE 1
(40% 4%) GND1
9 ROLLER, PIN STEEL 1
8 ROLLER PP COPOLYMER 1
APS2 ISOLATION
7 PIN, TREADLE, PLASTIC PLASTIC 1
ISOLATION
+5V
SENSOR #2 6 BASEPLATE, MACHINED ALUMINIUM 1
VCC2
(15% 2%) 5 PLASTIC SHAFT, SENSOR PTFE COPOLYMER 1
To ECU 4 SPRING, TORSION, RIGHT MUSIC WIRE 1
(7.5% 2%) APS 2 LOAD CIRCUIT 22K Processor
APS2 3 SPRING, TORSION, LEFT MUSIC WIRE 1
A 100K 1500p .033µ 2 LEVER, PLASTIC PLASTIC 1 A
( 0°) (17°)
PEDAL ROTATION GND2 1 TREADLE, MACHINED PLASTIC 1
ITEM DESCRIPTION MATERIAL QTY.
ELECTRICAL OUTPUT NO.
FIGURE 2 PARTS LIST

LOAD CIRCUIT DIAGRAM

WILLIAMS CONTROLS INDUSTRIES, INC.
14100 SW 72ND AVE
PORTLAND, OR. 97224

FIGURE 3 (503) 684-8600

FAX (503) 624-3836

DRAWN: DATE:
SIZE CAGE CODE DWG NO. REV
07-31-13
KMS
MODEL SERIES PROJECT NO.
D 11331 402262 C
WM-558 1821 SCALE 1:1 SHEET 2 OF 2
8 7 6 5 4 3 2 1
 DWG NO. REV

8 7 6 5 4 3 402196 A 1
REVISIONS

ZONE REV DESCRIPTION OF CHANGE APPROVED ECN NO. DATE

INITIAL ALPHA RELEASE WITH CHANGE: REPLACED HARNESS (ITEM

ALL, C7 A 15) 402255 WAS 135202 AND ADD "ELECTRICAL OUTPUTS FOR 008667 11/18/2013
CUMMINS ECU"

36.6
APS OUTPUT VOLTAGE (%Vcc)

WOT1 60 28
(84%)
9 11 2X 9

D D

APS1

WOT2 75 28.8
(42%)
63.5 15.5
APS2 49

CT1 24.5
(22%)
CT2
(11%)
9X 9
CT WOT 2
( 0°) (17°) 1.5
PEDAL ROTATION
13 28.5
(ELECTRICAL OUTPUTS FOR CUMMINS ECU)
41.5

C C
1

11

5
17°±2°

200
13 4

35°±2° 2X 12
9
140
CONNECTOR A
8

2
3
B B

15°
16
21
10 2X

32.8

132 15
73 2

79 227 CONNECTOR B 7

6
720 25.4

CONNECTOR B:
1
A CONNECTOR A (REF): A
WILLIAMS
UNLESS OTHERWISE PROPRIETARY AND CONFIDENTIAL - ALL
1 ---BLUE-------- GND2 SPECIFIED, DIMENSIONS ARE IN INFORMATION ON THIS DRAWING IS 14100 SW 72ND AVENUE
CONFIDENTIAL AND THE SOLE PROPERTY PORTLAND, OR. 97224
A 2 ---WHITE------ APS2 MILLIMETERS PER ASME Y14.5M
A ---GREEN----- APS1
B ---BLACK------ GND1
3 ---YELLOW--- VCC2 TOLERANCES
X 0.80
OF WILLIAMS CONTROLS, INC. ANY
REPRODUCTION IN PART OR AS A WHOLE CONTROLS (503) 684-8600 FAX (503) 624-3836

4 ---RED--------- VCC1 NOTES - UNLESS OTHERWISE SPECIFIED:

WITHOUT WRITTEN PERMISSION OF
TITLE
C ---RED--------- VCC1 X.X 0.30 WILLIAMS CONTROLS IS PROHIBITED.
5 ---BLACK------ GND1 X.XX 0.15 FINISH (EXCEPT ASSEMBLIES):
D ---YELLOW--- VCC2
E ---BLUE-------- GND2
6 ---GREEN----- APS1 [KPC] 1 ELECTRICAL OUTPUTS REFERENCE WCS-402196 ANGLES 0.5 THROTTLE ASSY-ELEC,FLOOR
F ---WHITE------ APS2 MATERIAL:
2 LABEL PER WQI-030-007 SEE SEPARATE
PACKARD ELECTRIC "METRI-PACK" CONNECTOR AMP ECONOSEAL J SERIES CONNECTOR LOCATE APPROXIMATELY AS SHOWN PARTS LIST DRAWN: DATE

OR EQUIVALENT OR EQUIVALENT LZ 05/16/2013 SIZE CAGE CODE DWG NO. REV

CONNECTOR & SEAL --- P/N 12066317

TERMINAL (FEMALE) --- P/N 12103881
CONNECTOR ---------------- P/N 0-0282108-1
TERMINAL -------------------- P/N 0-0282109-1
3 COMPLIANCE WITH FMVSS-124 3RD ANGLE PROJECTION
MODEL SERIES PROJECT D 11331 402196 A
WIRE SEAL ------------------- P/N 0-0281934-2 WM-558 1625
SCALE 1:1 SHEET 1 OF 1

8 7 6 5 4 3 2 1
 DWG NO. REV

8 7 6 5 4 3 402032 A 1
REVISIONS

ZONE REV DESCRIPTION OF CHANGE APPROVED ECN NO. DATE

INITIAL ALPHA RELEASE WITH CHANGE: CHANGE THE LABEL
D4, C7 A 008666 11/15/2013
LOCATION AND ADD "ELECTRICAL OUTPUTS FOR BOSCH ECU"

WOT1
(76.8%)
43.21 9
2X 9
APS OUTPUT (%Vcc)

9.5 19 8.6
D D

APS1

WOT2
(38.4%)
75.5 15.5

APS2
49

24.5
CT1 4.3
(15%)
CT2
2
(7.5%)
9.5 8X 9
θCT θWOT 1.5
(0°) PEDAL ROTATION (17°)
11.5 28.5
(ELECTRICAL OUTPUTS FOR BOSCH ECU)

C C

1
17°±2°
5

11
200.49
13

2X 12 4

35°±2°

CONNECTOR A
145.76

9 B
B
8

13.5°
2
3

27

4.75
15 CONNECTOR B 10 2X
73 1.86
109.75
79.86
203.24

423 25.4

A CONNECTOR B: A
CONNECTOR A (REF): PROPRIETARY AND CONFIDENTIAL - ALL

WILLIAMS
UNLESS OTHERWISE
INFORMATION ON THIS DRAWING IS 14100 SW 72ND AVENUE
1 --- WHITE------GROUND1 SPECIFIED, DIMENSIONS ARE IN
A A --- BLACK-----APS1 MILLIMETERS PER ASME Y14.5M CONFIDENTIAL AND THE SOLE PROPERTY PORTLAND, OR. 97224
B --- WHITE-----GROUND1
C --- RED--------VCC1(5V)
1 6 2
3
---
---
BLACK------APS1
RED---------VCC1(5V)
NOTES - UNLESS OTHERWISE SPECIFIED: TOLERANCES
X 0.80
OF WILLIAMS CONTROLS, INC. ANY
REPRODUCTION IN PART OR AS A WHOLE
WITHOUT WRITTEN PERMISSION OF
CONTROLS (503) 684-8600 FAX (503) 624-3836

2 5 4 --- GREEN-----VCC2(5V) [KPC] 1 ELECTRICAL OUTPUTS REFERENCE WCS-402032 X.X 0.30 WILLIAMS CONTROLS IS PROHIBITED. TITLE
D --- GREEN----VCC2(5V)
5 --- ORANGE---APS2 X.XX 0.15 FINISH: (EXCEPT ASSEMBLIES)
E --- BLUE-------GROUND2 ANGLES 0.5
3 4 6 --- BLUE--------GROUND2
F --- ORANGE--APS2 2 LABEL PER WQI-030-007
MATERIAL: THROTTLE ASSY-ELEC,FLOOR
LOCATE APPROXIMATELY AS SHOWN
PACKARD ELECTRIC "METRI-PACK" CONNECTOR SEE SEPARATE
AMP ECONOSEAL J SERIES CONNECTOR OR EQUIVALENT PARTS LIST DATE
OR EQUIVALENT CONNECTOR --------------- P/N 174264-2 3 COMPLIANCE WITH FMVSS-124
DRAWN:

CONNECTOR & SEAL --- P/N 12066317 DOUBLE LOCK PLATE --- P/N 174265-7 OR 1-174265-1 GZ 11-07-12 SIZE CAGE CODE DWG NO. REV

TERMINAL (FEMALE) --- P/N 12103881 TERMINAL -------------------- P/N 171661-1 3RD ANGLE PROJECTION
MODEL SERIES PROJECT D 11331 402032 A
WIRE SEAL ------------------- P/N 172888-2 1625
WM-558 SCALE 1:1 SHEET 1 OF 1

8 7 6 5 4 3 2 1