Академический Документы
Профессиональный Документы
Культура Документы
Connector Location
Schematic Machine Schematic Machine Wire Wire
Schematic Machine Component
Location Location
Component
Location Location Wire Color Description Wire Color Description RENR3762-01
Connector Number Number Number
Location Location Alarm - Travel G-9 1 Sensor - Engine Speed/Tmg B-8 18 June 2004
Power Distribution Circuits Accessory Circuits (cont'd)
CONN 1 A-9 16 Alternator D-8 2 Sensor - Fuel Level A-4 20 T
101 RD Bat (+) (Not Application Specific) A586 OR Wiper SW To Wiper Cont
CONN 2 B-8 26 Assembly - Terminal Block F-8 D Sensor - Fuel Temperature A-8 21 Pressure Temperature Level Flow Circuit Breaker
103 RD Aux Ckt A588 GN Safety Sol Relay To Sol
CONN 3 C-8 26 Batteries - 12VDC H-8, I-8 3 Sensor - Intake Manifold Air Temperature A-8 17
Symbol Symbol Symbol
105 RD Key Start Sw C537 GN A/C Photo Sensor + Sig Symbol Symbol
CONN 4 C-8 26 Breaker - Alternator I-8 D Sensor - Oil Pressure B-8 18
108 BU Atch Fan C538 OR A/C Photo Sensor - Sig
CONN 5 C-8 26 Breaker - Main I-8 D Sensor - Pump Discharge Press B-7 19
CONN 6 C-8 26 Control - Engine A-9, B-9 5 Solenoid - A/C Clutch D-9 22
109 RD Alt Output (+) Term. Lighting Circuits Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
111 RD Aux Ckt 607 PK Flood Lamps - Front
CONN 7 F-9 D Control - Engine/Pump F-2 C Solenoid - CTWT Removal Cont (ATCH) C-7 31 The circle indicates that the component has screw terminals and a wire can be disconnected from it.
112 PU Main Power Rly Output 615 YL Cab Flood Lamp/Rops
CONN 8 F-9 D Controller - Wiper/Washer E-1 E Solenoid - Eng/Pump Control A-6 4
CONN 9 F-9 D Converter - Voltage C-5 A Solenoid - Fan Speed Control A-7 35
113 OR Opr Mon Panel B (+) Switched 616 BU Boom Flood Lamp Normally closed switch that will open with an increase of a specific condition.
114 GN Warning Horn (Forward) Control Circuits No circle indicates that the wire cannot be disconnected from the component.
CONN 10 G-9 D Diode - Main Relay G-7, H-7 D Solenoid - Fine Swing (ATCH) E-7 14
115 PK Cab/Chassis Lamp 763 BU Torque Converter Sw
CONN 11 G-9 D Engine Speed Pickup C-9 26 Solenoid - Hydraulic Lock I-1 G
118 GY Washer/Wiper 786 RD Engine Speed Cont
CONN 12 F-8 D Fuses I-4, I-5 B Solenoid - Level Finish A-7 4
120 YL Radio 788 YL Engine Speed (+) This indicates that the component has a wire connected to it that is connected to ground.
CONN 13 G-8 D Ground - Cab B-5 7 Solenoid - Start Aid (ATCH) I-9 23
123 WH ECM 791 PK Switch Panel / Cab/Chassis Lamp Rly
CONN 14 G-8 D Ground - Cab E-1 E Solenoid - Swing Brake E-7 14
124 GN A/C A701 GY Injector #1
CONN 15 G-8 D Ground - Chassis B-3 8 Solenoid - Travel Speed A-7 4
CONN 16 ET & ECAP H-8 D Ground - Chassis C-8 34 Solenoid - Trenching A-6 4
129 BU Cigar Lighter A702 PU Injector #2 This indicates that the component does not have a wire connected to ground. It is
CONN 17 D-7 31 Ground - Chassis B-7 D Solenoids - Injectors 1-6 A-8 24
133 OR Atch Lamps A703 BR Injector #3 grounded by being fastened to the machine.
140 BU Atch Lubricator A704 GN Injector #4
CONN 18 C-6 10 Ground - Engine Control B-9 5 Switch - Air Cleaner Flow H-9 25
147 PU Atch Fine Swing A705 BU Injector #5
CONN 19 A-6 15 Ground - Platform H-1 G Switch - Aux Hydraulic Pressure H-3 36
CONN 20 C-5 10 Ground - Platform G-2 G Switch - Backup EPR Valve D-5 C
149 PU Boom Lamp A706 GY Injector #6 Reed Switch - A switch whose contacts are controlled by a magnet. A magnet closes the
150 RD Bat (+) A746 PK Turbo Outlet Pressure contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
CONN 21 C-5 G Ground - Relay Panel H-8 D Switch - Backup Governor D-5 C
151 GN Neut Start Limit Sw to Hyd Lock Sol Rly A747 GY Atmospheric Pressure
CONN 22 C-4, C-5 G Ground Strap - Chassis to Platform I-6 10 Switch - Boom Raise Pressure E-8 14
152 BU Lower Washer/Wiper A751 YL After Cooler Temp
CONN 23 F-5 C Horn A-2, B-2 8 Switch - Coolant Level I-9 37
CONN 24 F-5 C Lamp - Cab G-1 12 Switch - CTWT Removal (ATCH) C-7 31
154 RD Neut Start Limit Sw to Neut Start Rly A755 PK Throttle Sw #1 Sender- A component that is used with a temperature or pressure gauge. The sender
CONN 25 F-5 C Lamp - Boom (ATCH) A-1, B-1 33 Switch - Disconnect I-8 D
168 RD Aux Ckt A756 BU Throttle Sw #2 measures the temperature or pressure. Its resistance changes to give an indication to
176 YL Aux Ckt A757 GY Throttle Sw #3 T
CONN 26 F-5 C Lighter E-1 E Switch - Engine Oil Level D-9 26 the gauge of the temperature or pressure.
Electrical System
Motor - Lower Wiper H-1 11 Switch - Hyd Tank Press A-4 27
CONN 30 H-4 B Motor - Starter C-8 9 Switch - Hydraulic Control (ATCH) D-4 C
185 YL Backup EPR Valve Sw A769 GY Pump Control Valve #2 (-) It has a coil that makes an electromagnet when current flows through it. The
189 RD Timer Relay A770 PK Elec Pump Cont Bypass Sw electromagnet can open or close the switch part of the relay.
CONN 31 H-4 B Motor - Upper Wiper C-5 12 Switch - Hydraulic Oil Filter A-5 15
191 WH Atch Hydraulic Control A771 PU Float Sw
CONN 32 F-4 C Motor - Lower Washer I-9 D Switch - Hydraulic Oil Level A-5 15
Ground Circuits E793 BU ATA Data Link (-)
CONN 33 F-4 C Motor - Upper Washer I-9 D Switch - Implement Pressure E-8 14
200 BK Main Chassis E794 YL ATA Data Link (+)
ALB1-UP Solenoid - A solenoid is an electrical component that is activated by electricity. It has a
CONN 34 F-4 C Radio - 12VDC C-6 A Switch - Key F-3 C
CONN 35 A-3 6 Relay - Boom Lamp I-7 D Switch - Lower Washer D-3 C
201 BK Operator Monitor Return E799 BR PWM #1 And #2 Return AGS1-UP coil that makes an electromagnet when current flows through it. The electromagnet
235 BK Electronic Pump Ctrl Gnd F700 BU PWM #1 Out (3.5A) can open or close a valve or move a piece of metal that can do work.
CONN 36
CONN 37
B-3
B-3
6
30
Relay - Cab/Chassis Lamp I-7 D Switch - Lower Wiper D-3 C
Basic Machine Circuits F701 BR PWM #2 Out (3.5A) DCW1-UP
Relay - Horn I-7 D Switch - Neutral Start Limit I-1 B
304 WH Starter Relay No. 1 Output F702 GN Throttle (App Specific)
CONN 38 C-3 F Relay - Hydraulic Lock Solenoid I-7 D Switch - One Touch Low Idle F-2 C
306 GN Starter Relay Coil To Neut Start SW Or F704 OR RH Turbine Inlet Exh Temp
CONN 39 H-3 B Relay - Main G-7 D Switch - Refrigerant Low Press D-9 22
307 OR Key Start SW To Neutral Start SW Or F713 OR Left Turbo Inlet Press
Harness And Wire Symbols
CONN 40 Factory Adj D-2 F Relay - Neutral Start F-7 D Switch - Start Aid (ATCH) D-5 C
308 YL Main Power Relay Coil F714 PK Right Turbo Inlet Press Component
The connectors shown in this chart are for harness to harness connectors. Relay - Start F-8 D Switch - Start Aid Coolant Temp D-9 18 Wire, Cable, or Harness
Connectors that join a harness to a component are generally located at or near the 310 PU Start Aid SW To Start Aid Sol F717 YL Sw 4 Part Number
Relay - Timer E-7, F-7 D Switch - Suction Line Shutoff Limit A-6 15 Assembly Identification
component. See the Component Location Chart. 311 WH Start Aid Sol To Temp SW F718 BU Sw 5 Pin Socket Wire Color
Resistor - Backup I-8 D Switch - Throttle Position E-3 C
320 RD Horn Relay Coil To Sw J704 WH Hydraulic Lock Solenoid Relay
Fuse
Sender - Hydraulic Oil Temp A-4 15 Switch - Travel Pressure E-8 14
321 BR Backup Alarm Lamp Travel Alarm 892 BR CAT Data Link (-) A AA 105-9344
Sensor - Sun Load F-1 E Switch Panel F-2 C
322 GY Warning Horn (Forward) 893 GN CAT Data Link (+)
Sensor - ATM Pressure B-8 16 Unit - A/C G-5, H-5 29 325-PK-14 1
386 PK Air Shutoff Solenoid Enable 961 GN Atch Hyd Cont Sw
Sensor - Boost Pressure B-8 17 Unit - Heater (ATCH) G-5, H-5 29
Monitoring Circuits 993 BR Analog Sensor Common
Sensor - Coolant Temperature B-8 18
Machine locations are repeated for components located close together.
403 GN Alternator (R) Term. 994 GY Oil Pressure (Filtered) Single Wire Circuit Number Wire Gauge Receptacle
412 BU Operator Monitor Cool Flow 995 BU Coolant Temperature Connector Identification
A = Located inside of cab. E = Located in monitor area.
430 BU Operator Monitor Air Filter 996 GN Engine Speed/Timing Sensor Power Plug
B = Located in operator's left console area. F = Located around pilot manifold.
439 YL Lamp Indicator 997 OR Analog Sensor Power (+5V) Ground 2
C = Located in operator's right console area. G =Located under platform. Connection 200-BK-14
491 PK Hydraulic Oil Temp Sensor 998 BR Digital Sensor Return
D = Located around relay panel.
492 GY Coolant Sensor 999 WH Primary Camshaft Speed/Timing
Pin or Socket
495 GN Fuel Level C912 GN Throttle Position Number
496 WH Operator Monitor Panel Hyd Oil Level C967 BU Inlet Air Temperature
499 GY Operator Monitor Implement Oil Filter K904 GN Pump Discharge - Signal
1 Typical representation of a Deutsch 1 Typical representation of a Sure-Seal
A499 BU Operator Monitor Hydraulic Oil Press K905 RD Pump Discharge - +B
C468 BU Engine oil Level K906 GN Swing Brake Sol - Signal 2 connector. The plug contains all 2 connector. The plug and receptacle
E455 BR Hydraulic Oil Filter K907 BU Swing Brake Sol - +B sockets and the receptacle contains contain both pins and sockets.
F400 GY Low Oil Pressure K909 BU Backup SW - +B all pins.
Accessory Circuits K911 PK E/P Controller - RS485 (+)
501 GN Wiper - Front (Low) K912 GN E/P Controller - RS485 (-)
506 PU Washer - Front K915 GN Fine Swing Sw - E/P Controller © 2004 Caterpillar Printed in U.S.A.
508 PU Radio Speaker - Left K997 BU (+) V Sensor
All Rights Reserved
509 WH Radio Speaker - Left (Common) L908 OR Controller RS-232C TX
511 BR Radio Speaker - Right L909 BU Controller RS-232C RX
512 GN Radio Speaker - Right (Common) L968 OR Electronic Pump Control Ps Valve (-)
513 OR Refrig Low Press Sw / A/C clutch Sol L969 WH Electronic Pump Control Ps Valve (+)
519 PK A/C Unit/ Refrig Low Press Sw L970 GY Elec Pump Cont To Sw Common Ret
546 BU Aux Hyd - Rotate CW L971 GN Elec Pump Cont To Travel Press Sw
547 OR Aux Hyd - Rotate CCW L972 BU Low Idle SW
548 GY Aux Hyd - Open L973 GN Fine Swing Cont Relay To Sol Valve Component identifiers (CID¹) for Engine Control Real Time Error Codes Real Time Error Codes
549 PK Aux Hyd - Close L974 GN Elec Pump Ctrl Boom Raise Press SW Engine Control (MID² No. 036) and Code Description of Problems Code Description of Problems
576 PK Wiper - Aux L977 YL Trenching Sol Engine/Pump Control (MID² No. 105) b101 Cylinder 1 open circuit. 1301 Engine oil pressure is too low.
33 578 BU Washer - Aux L978 GY Level Finish Sol CID Component b102 Cylinder 1 short. 1302 Engine coolant temperature is too high.
586 BR Aux Hydraulic - Close L981 YL Hydraulic Lock Solenoid Relay 0001 Cylinder 1 b103 Cylinder 2 open circuit. 1303 Hydraulic oil temperature is too high.
590 GY Wiper Sw To Intermittent Module L982 PK Counterweight Removal Cont Solenoid 0002 Cylinder 2 b104 Cylinder 2 short. 1304 Air filter is clogged.
592 BU DC/DC Converter Power Output L983 WH Injector Common 1 & 2 0003 Cylinder 3 b105 Cylinder 3 open circuit. 1305 Battery voltage is not normal.
A513 RD DC/DC Converter Memory Output L984 OR Injector Common 3 & 4 0004 Cylinder 4 b106 Cylinder 3 short. 2201 Governor actuator feedback sensor circuit is open or shorted to battery voltage.
22 A571 PU Aux Ckt 1 L985 YL Injector Common 5 & 6 0005 Cylinder 5 b107 Cylinder 4 open circuit. 2202 Governor actuator feedback sensor circuit is shorted to body ground.
35 A572 PK Aux Ckt 2 T920 YL ADEM II Digital Sensor 5A b108 Cylinder 4 short. 2301 Governor actuator feedback signal is not stable.
0006 Cylinder 6
14 A579 OR Wiper Motor + 0091 Throttle Signal Abnormal b109 Cylinder 5 open circuit. 2302 Governor actuator feedback signal deviates.
36 b10A Cylinder 5 short. 2303 Governor actuator does not move.
0096 Fuel Level Sensor
34 0100 Oil Pressure Signal b10b Cylinder 6 open circuit. 2304 Calibration data error.
0110 Coolant Temperature Signal b10C Cylinder 6 short. 3201 Monitor RAM is not normal.
37
31 0167 Alternator Charging Sensor b10d Throttle switch inputs are incorrect. 4101 Electric power supply to the controller is too much (43 volts).
4 b10E Oil pressure open/short to + battery. 4102 Over-current in proportional reducing valve.
0168 Electrical System Voltage
0172 Inlet Air Temperature Signal b10F Oil pressure short to ground. 4103 Proportional reducing valve circuit is open.
0174 Fuel Temperature Signal b110 Oil pressure calibration required. 4104 Monitor power supply (digital output) over current.
b111 Coolant temperature open/short to + battery.
RENR3762-01
0190 Engine RPM Signal 4105 Over-current in digital output (trenching solenoid).
Resistor, Sender and Solenoid Specifications 0253 Personality Mode
b112 Coolant temperature short to ground. 4106 Over-current in digital output (fine control solenoid).
Part No. Component Description Resistance (Ohms)¹ 0261 Timing Calibration
b113 Battery voltage above normal. 4107 Over-current in digital output (travel speed change solenoid).
3E-6332 Solenoid: Valve - Start Aid 6.0 b114 Battery voltage below normal. 4108 Over-current in digital output (travel alarm).
0262 Analog Sensor Supply
4I-5394 Sender: Hydraulic Oil Temp 6130 to 7500 b115 Loss of engine rpm signal. 4109 Spare solenoid 1 (digital output) over current.
0267 Shutdown Input Signal
102-8017 Resistor: Backup 52.0 ± 2.6 b116 Analog sensor supply short to + battery. 410A Over-current in digital output (swing brake solenoid).
0268 Programmable Parameters
107-7056 Solenoid: Atch Fine Swing 34.0 ± 0.5 b117 Analog sensor supply short to ground. 410b Spare solenoid 2 (digital output) over current.
0273 Boost Pressure Signal
20 Page, KWG
111-9916 Solenoid: Engine Pump Control 11.7 ± 1.2 b118 Digital sensor supply short to + battery. 4201 Engine speed is not normal.
0274 Atmospheric Pressure Signal
Level Finish b119 Digital sensor supply short to ground.
121-1490 Solenoid: 32.0 ± 3.2 0286 Oil Lamp 4202 Engine coolant temperature sensor is shorted to body ground.
Trenching b11A Shutdown inputs are incorrect.
0374 Swing Brake Solenoid 4203 Hydraulic oil temperature sensor is shorted to body ground.
Hydraulic Lock b11b Turbo out pressure open/short to + battery.
0376 Travel Alarm 4204 PWM sensor of pump delivery pressure is shorted to body ground.
121-1491 Solenoid: Swing Brake 32.0 ± 3.2 b11C Turbo out pressure short to ground.
0581 Proportional Reducing Valve 4205 Spare PWM sensor 1 is shorted to body ground.
Travel Speed b11d Turbo out pressure calibration required.
0582 Air Filter/Engine Oil Pressure 4206 Spare PWM sensor 2 is shorted to body ground.
¹ At room temperature. b11E Atmospheric pressure open/short to + battery.
0583 Boom Raise Solenoid 4207 PWM sensor of pump delivery pressure is open in circuit.
b11F Atmospheric pressure short to ground.
0586 Invalid Engine Speed 420A Fuel sensor is shorted to body ground
37 b120 Atmospheric pressure calibration.
0587 Calibration Data Error/Governor Actuator Signal 420B Fuel sensor is open or shorted to battery voltage.
b121 Check programmable parameters.
0588 Monitor Communications 420C Electric power supply is to low (below 23 volts).
b122 Timing calibration required.
0597 PWM Sensor 420D Electric power supply is to high (above 32 volts).
b123 Hydraulic oil temperature open/short to + battery.
0598 Travel Speed Solenoid 420E Engine speed dial is not in one of the 10 specified positions.
b124 Hydraulic oil temperature signal short to ground.
35 0600 Hydraulic Oil Temperature Signal 4301 Data mismatch 1 between alternator and speed sensor (alternator is abnormal).
b200 ADEM unknown error.
0688 VHP Solenoid 4302 Data mismatch 2 between alternator and speed sensor (speed sensor is abnormal).
Off Machine Switch Specification 0763 Controller Communications
Failure Mode Identifiers (FMI)¹
4303 Engine stalls.
Part No. Function Actuate Deactuate Contact Position ¹ The CID is a diagnostic code that indicates which component is faulty. A201 Monitor communication is not normal.
FMI No. Failure Description
² The MID is a diagnostic code that indicates which electronic control module A202 Monitor takes too much time to respond to controller's signal.
3E-6425 Coolant Temperature (Start Aid) 38 ± 3° C 27° C Min. Normally Closed 0 Data valid but above normal operational range.
diagnosed the fault.
36 8 A203 Communication is abnormal in controller.
(100 ± 5.4° F) (80.6° F) 1 Data valid but below normal operational range.
A20d ADEM communication disconnect.
33 106-0179 Implement Pressure 1520 ± 98 kPa 1127 kPa MIN Normally Open 2 Data erratic, intermittent, or incorrect.
3 Voltage above normal or shorted high.
Travel Pressure (224.4 ± 14.21 psi) (163.5 psi MIN)
4 Voltage below normal or shorted low.
106-0180 Boom Raise Pressure 2646.00 ± 196.00 kPa 2156.00 ± 196.00 kPa Normally Open
5 Current below normal or open circuit.
34 (383.77 ± 28.43 psi) (312.70 ± 28.43 psi) 6 Current above normal or grounded circuit. Related Electrical Service Manuals
31 106-0181 Aux Hydraulic Pressure 490 ± 49 kPa MAX 290 kPa MIN Normally Open 7 Mechanical system not responding properly. Title Form Number
ATCH Hammer Pressure (71 ± 7 psi MAX) (42 psi MIN) 8 Abnormal frequency, pulse width, or period. Alternator: 3E-7577 RENR1252
107-0615 Hydraulic Tank Pressure 48 ± 14 kPa 24 kPa MIN Normally Closed 9 Abnormal update. Engine/Pump Control RENR3760
10 Abnormal rate of change. Electric Starting Motor: 6V-5539
(7.0 ± 2.0 psi) (3.5 psi MIN)
11 Failure mode not identifiable. Consist: 6V-5540
114-5333 Refrigerant Pressure (A\C) 275 to 1750 kPa¹ -- Normally Open²
12 Bad device or component. Consist: 6V-5582 SENR4975
(40 to 255 psi) -- Consist: 106-8554 SENR3581
13 Out of calibration.
¹ With increasing pressure the closed condition can be maintained up to 2800 kPa (405 psi), with decreasing pressure (Optional Replacement) 6V-0890 SENR3860
14 Parameter failures.
the closed position can be maintained down to 170 kPa (25 psi).
15 Parameter failures. Engine Control RENR1235
² Contact position at the contacts of the harness connector.
16 Parameter not available. Starting and Charging RENR3761
177-RD-4
101-RD-4
101-RD-4
A A L24 511-BR-18 8 RH SPKR (+) 112-PU-14 128-2134
112-PU-14 12 VDC RADIO
K909-BU-18
K909-BU-18
322-GY
A770-PK-18
615-YL 512-GN-18 7 RH SPKR (-) 103-8525 112-PU-14
DD CC 607-PK FUSE BASE A513-RD-18 5 CONV (MEM) 112-PU-14
I BOOM LAMP RELAY ECM 111-4812 592-BU-18 6 CONV (OUT) 112-PU-14 112-PU-4 112-PU-4 I
320-OR-18
HYD LOCK SOL RELAY 111-4871 15A 123-WH-14 4
200-BK-18 AUX CKT 615-YL
322-GY
114-RD
111-4871 10A 180-GN HYD OIL FILTER SW
3
200-BK-18 786-GN-18 ATCH FAN 113-OR-18 200-BK-18 GND 133-OR-14
BUS GROUND STRAP 10A 108-BU 114-RD HORN SWITCH PANEL
200-BK 200-BK-18 149-PU-18 113-OR-18 J704-WH-18
L15
185-YL-18 BACKUP 10A 10A
BAR 151-GN-18 149-PU-18 7G-1060 10A 103-RD-18 DOME LAMP CIGAR LIGHTER 123-WH-14 J
133-OR-14 10A 10A 129-BU 189-RD
15A AUX CKT A/C /HEATER 133-OR-14
149-PU 176-YL AUX CKT 10A 179-RD 15A 124-GN-14 320-OR-18
10A KEY SW WASHER/WIPER 113-OR-18 546-BU-18
COOLANT ATCH START A DD 150-RD-18 HYD LOCK SOL L40 10A 105-RD 10A 118-GY 154-RD-18 J704-WH-18
10A 150-RD-18 AUX CKT LOWER WASHER/WIPER 189-RD 546-BU-18
LEVEL SW AID SOL 150-RD-18 HYD LOCK SW 10A 168-RD 10A 152-BU 151-GN-18 L52
CHASSIS 15A ATCH FINE SWING RADIO 320-OR-18 J704-WH-18 J
096-0744 3E-6332 616-BU J J E/P CONT 10A 147-PU-18 10A 120-YL 150-RD-18
BK-00
K905-RD-14 BOOM LAMP CAB/CHASSIS LAMP 154-RD-18
A588-GN-18 10A 149-PU 15A 115-PK-14 114-RD 547-OR-18 J704-WH-18
ATCH LUBRICATOR ATCH HYD CTL
AA BB J704-WH-18 10A 140-BU 15A 191-WH-14 151-GN-18 113-OR-18 547-OR-18
RD-00 RD-00 CHASSIS PLATFORM J J J J 150-RD-18 115-PK-14
CC 123-WH-14 114-RD 149-PU
FUSE 133-OR-14 308-YL-18 140-BU
BATTERY 10A 9W-1442 L37
POS NEG POS NEG K905-RD-14 177-RD-14 115-PK-14 123-WH-14
L40
3T-5760 15A 9W-1441 108-BU 177-RD-14 149-PU 177-RD-14
185-YL18 L38 L39 140-BU 177-RD-14 HYD
191-WH-14
123-WH-14
124-GN-14
L37
147-PU-18
113-OR-18
113-OR-18
103-RD-18
2
1
REMOVAL TOOL
115-PK-14
150-RD-18 J704-WH-18 111-RD-14
179-RD
105-RD
168-RD
149-PU
140-BU
152-BU
118-GY
129-BU
114-RD
B B LOCK SOL
120-YL
BK-00
7Y-5493 L38 L22
1
2
180-GN 177-RD-14 519-PK-18 121-1491
A
L17
311-WH-18
412-BU-18
310-PU-18
EE (NOTE C) FF (NOTE C) 176-YL 177-RD-14
200-BK-18
147-PU-18
RD-00 RD-00 150-RD-18 111-RD-14 147-PU-18
GG 150-RD-18 519-PK-18 308-YL-18 A588-GN-18 200-BK-18
200-BK-18 147-PU-18 L14
L17 576-PK B
ATCH POS NEG POS NEG 320-OR-18 152-BU C
BATTERY 154-RD-18 200-BK A
3T-5760
L39
L38
L37
151-GN-18 L52 200-BK-14 A +
(NOTE C) L24 +1
200-BK-14 LOWER
152-BU L19 MOTOR
WIPER MOTOR -
J704-WH-18
L21
A513-RD-18
547-OR-18
105-RD 506-PU-18
509-WH-18
K905-RD-14
546-BU-18
512-GN-18
123-WH-14
133-OR-14
131-0398
191-WH-14
508-PU-18
592-BU-18
200-BK-18
320-OR-18
511-BR-18
150-RD-18
151-GN-18
124-GN-14
154-RD-18
189-RD-14
177-RD-14
177-RD-14
103-RD-18
113-OR-18
200-BK-18
112-PU-14
112-PU-14
112-PU-14
113-OR-18
147-PU-18
308-YL-18
185-YL-18
112-PU-14
112-PU-14
111-RD-14
115-PK-14
112-PU-14
185-YL-18 403-GN-18
108-BU
105-RD
114-RD
140-BU
149-PU
152-BU
118-GY
129-BU
120-YL
180-GN
168-RD
179-RD
176-YL
CONN 113-OR-18
506-PU-18
A588-GN-18
J704-WH-18
L970-GY-18 A499-BU-18
K909-BU-18
K909-BU-18
A770-PK-18
39
151-GN-18
320-OR-18
786-GN-18
150-RD-18
791-PK-18
200-BK-18
177-RD-14
177-RD-14
L8
115-PK-14
308-YL-18
200-BK-18
578-BU-18
322-GY
K905-RD-14 A771-PU-18
149-PU
616-BU
114-RD
L15
607-PK
615-YL
J J J J
J J J 103-RD-18 L978-GY-18
200-BK
H AIR CLEANER SW CONN 16 508-PU-18 L974-GN-18 H
12
10
200-BK-18
6
4
9
8
7
2
5
10
12
11
8
7
1
5
4
3
2
6
11
10
12
1
1
177-RD-14
11
2
2
1
4
3
3
1
509-WH-18 L977-YL-18
3
4
5
2
1
8
6
7
9
3
8
6
2
6
4
4
5
7
8
6
2
4
3
1
5
7
9
2
5
3
1
109-9330
200-BK
177-RD-14 A 123-WH-18 A A 511-BR-18 615-YL
A770-PK-18 A A A A A A L20
961-GN-18
J704-WH-18
J704-WH-18
547-OR-18
L970-GY-18
J704-WH-18
191-WH-14
546-BU-18
549-PK-18
200-BK-14
548-GY-18
512-GN-18 788-YL-18
547-OR-18
B 200-BK-18
546-BU-18
189-RD
L970-GY-18
C CONN 27 CONN 28 CONN 29 CONN 30 CONN 31 118-GY A762-PU-18
200-BK-18
114-RD D 893-GN-18 129-BU 763-BU-18
320-OR-18 E 892-BR-18 108-BU 412-BU-18
149-PU 120-YL C468-BU-18 L15
F DIODE
786-GN-18 G 592-BU-18 321-BR-18 A PLATFORM
B B
L20
154-RD-18 121-1022 L3 F400-GY-18
H E793-BU-18 200-BK-18 A513-RD-18
615-YL
430-BU-18
C537-GN-18 492-GY-18
200-BK-18
J E794-YL-18 892-BR-18
791-PK-18 200-BK-18 893-GN-18 C538-OR-18 491-PK-18
200-BK
115-PK-14 200-BK-18 E794-BU-18 200-BK-18 495-GN-18
307-OR-18 200-BK-18 E793-BU-18 200-BK-18 430-BU-18
200-BK-18
177-RD-14
177-RD-14
308-YL-18
308-YL-18 200-BK-18 123-WH-18 A/C 200-BK-14 496-WH-18
111-RD-14 200-BK-18 177-RD-14 191-WH-14 K904-GN-18
200-BK-18
308-YL-18
UNIT
L8
615-YL
COMP
200-BK-18 177-RD-14 892-BR-18
SUN+
126-3376
SUN-
L34
GND
177-RD-14 1 RELAY PANEL K909-BU-18 191-WH-14 893-GN-18
+B
150-RD-18 320-OR-18 2 A770-PK-18 ATCH 200-BK-18 200-BK-14 C912-GN-18
J704-WH-18 HEATER UNIT 200-BK-14 M
J704-WH-18
C538-OR-18
A770-PK-18 177-RD-14 791-PK-18 200-BK-18
124-GN-14
124-GN-14
A513-RD-18
499-GY-18
C537-GN-18
K905-RD-14
3
L970-GY-18
123-WH-14
191-WH-14
509-WH-18
133-OR-14
151-GN-18
320-OR-18
512-GN-18
113-OR-18
103-RD-18
177-RD-14
177-RD-14
150-RD-18
154-RD-18
113-OR-18
147-PU-18
508-PU-18
592-BU-18
200-BK-14
519-PK-18
200-BK-18
200-BK-18
112-PU-14
112-PU-14
112-PU-14
112-PU-14
112-PU-14
112-PU-14
511-BR-18
111-RD-14
115-PK-14
185-YL-18
A588-GN-18 128-9726 N (NOTE D)
311-WH-18
308-Yl-18
321-BR-18
430-BU-18
412-BU-18
310-PU-18
105-RD
189-RD
200-BK-18
189-RD 177-RD-14 200-BK-18 L971-GN-18
152-BU
140-BU
149-PU
615-YL
118-GY
129-BU
108-BU
114-RD
4 F M
1
4
2
5
6
3
120-YL
K909-BU-18
L10
114-RD 5 CONN 15 A770-PK-18 615-YL 200-BK-14 K997-BU-18 N 615-YL LAMP
133-OR-14 177-RD-14 VV A 615-YL
6 189-RD 607-PK 200-BK-14 235-BK-14 200-BK 126-7487
C538-OR-18
C537-GN-18
149-PU 7 114-RD 200-BK-18 UU 235-BK-14
124-GN-14
WW
519-PK-18
200-BK-14
308-YL-18
151-GN-18
112-PU-4
115-PK-14 320-OR-18 200-BK-18
200-BK-18
200-BK-18
8
177-RD-14
A
177-RD-4
177-RD-8
CONN 11 154-RD-18 9 149-PU 151-GN-18 MAIN RELAY 200-BK-18 CAB
L50 151-GN-18 A 615-YL 10 786-GN-18 150-RD-18 165-4026 200-BK-18
791-PK-18 11 154-RD-18 A588-GN-18 L22 PLATFORM 308-YL-18
151-GN-18 B ANTENNA
147-PU-18 C 786-GN-18 12 615-YL J704-WH-18 786-GN-18
A D CABLE L22 L22
791-PK-18 115-PK-14 791-PK-18
115-PK-14 320-OR-18 8R-6111 L34 308-YL-18
200-BK-18 M
307-OR-18 1 307-OR-18 114-RD 998-BR-18 N (NOTE D)
200-BK-18 F M
308-YL-18 2 308-YL-18 322-GY 307-OR-18
TRAVEL ALARM 111-RD-14 3 111-RD-14 786-GN-18 578-BU-18 615-YL N 615-YL LAMP
3E-7738 4 151-GN-18 149-PU L973-GN-18 200-BK 126-7487
G B 5 150-RD-18 616-BU K906-GN-18 G
147-PU-18 1 6 A588-GN-18 308-YL-18 308-YL-18 L18 A768-BU-18
2 200-BK-18 L45 CAB
L973-GN-18 2 151-GN-18 7 CONN 14 J704-WH-18 K909-BU-18 177-RD-14 A769-GY-18
1 321-BR-18 A P 150-RD-18 8 615-YL K909-BU-18 A770-PK-18
112-PU-4 A588-GN-18 9 K909-BU-18 200-BK-18 F717-YL-18
L47 L10
K997-BU-18 A 1 B J704-WH-18 10 200-BK-18 F718-BU-18
763-BU-18 2 11 607-PK 200-BK-18 K909-BU-18
L977-YL-18 3 615-YL 12 386-PK-18 L20 L20 L20 L20 310-PU-18
L48 322-GY
L978-GY-18 4 A D 154-RD-18 L21 L21 L21 A588-GN-18
616-BU
L974-GN-18 5 386-PK-18 307-OR-18 A588-GN-18
CONN 10
A771-PU-18 6 200-BK 2 200-BK 189-RD L19 L19 L19 L19 152-BU L14
892-BR-18
K906-GN-18 7 K909-BU-18 1 K909-BU-18 893-GN-18 111-RD-14 L3 L3 L3
L15 576-PK
430-BU-18 8 3 E794-YL-18 L18 L18
L8 L8 L8 615-YL L7
K904-GN-18 9 6 CONN 13 E793-BU-18 615-YL
L21
L18
10 4 123-WH-18
L45
11 133-0R-14 5
113-OR-18 12 A D
L48
L47
123-WH-14 1 548-GY-18
UU
C912-GN-18 2 112-PU-4 548-GY-18 J704-WH-18
F717-YL-18 3 A H
ZZ J704-WH-18
F718-BU-18 4 109-RD-4
L20
L19
998-BR-18 5 B 549-PK-18 J704-WH-18
L3
L8
YY 549-PK-18
CONN 9
893-GN-18 6
892-BR-18 7 101-RD-4 H
B L47 ONE TOUCH
A499-BU-18 8 LOW IDLE SW
140-BU 9 SUN LOAD
H 128-2134 SENSOR
10 200-BK-18
K909-BU-18
307-OR-18
177-RD-14
154-RD-18
XX 128-2162
200-BK-18
200-BK-18
200-BK-18
386-PK-18
111-RD-14
308-YL-18
177-RD-8
L972-BU-18
189-RD
L971-GN-18 11 304-WH-8 615-YL-18 615-YL
B 615-YL 615-YL-18
200-BK-18
200-BK-18
12 L10 H
A B L51 BLOCK A586-OR-18
121-1023 NEUTRAL L25 590-GY-18 W. INT SWITCH PANEL
519-PK-18 1 501-GN-18 501-GN-19 W. LOW 128-8909 ENG/PUMP CONT E
START RELAY
J704-WH-18
306-GN-18
306-GN-18
492-GY-18 2 590-GY-18
200-BK-18
200-BK-18
C537-GN-18
177-RD-8
310-PU-18
548-GY-18
549-PK-18
177-7644
961-GN-18
111-4871 A586-OR-18 WASH
430-BU-18 F400-GY-18 3 B D C537-GN-18
F L50
412-BU-18 C468-BU-18 4
L49
892-BR-18 9
L4 L21 L18 439-YL-18 HYD TK IND
A F
A762-PU-18 5 607-PK 2 1 OPTION SENSOR (PWM) E MONITOR
L25
321-BR-18 786-GN-18 L. BOOM
L4
788-YL-18 6 322-GY 3 154-RD-18 200-BK-18 17 OPTION SW 151-9385
311-WH-18 791-PK-18 L. CHASSIS
403-GN-18 7 616-BU 4 A A A A A A A K911-PK-18
CONN 8
200-BK-18 L48 CONN 113-OR-18 B+ 16 RS485+
200-BK-18 412-BU-18 8 5 CONN 200-BK-18 GND 19 K997-BU-18 MAIN
3
34
2
1
10
12
3
4
5
6
7
8
2
9
10
12
1
2
1
3
4
5
6
7
8
11
1
11
4
2
3
495-GN-18 9 6 307-OR-18 386-PK-18 11 103-RD-18 +B
4
1
23
1
1
2
3
4
5
6
7
8
9
3
1
2
1
2
3
4
2
8
6
7
4
5
3
311-WH-18
519-PK-18 496-WH-18 10 386-PK-18 10 H H H H H H H H 39 K912-GN-18 RS485-
200-BK-18
123-WH-14 491-PK-18 11 893-GN-18 11 308-YL-18 H 32 DIGITAL OUT (-) 615-YL-18 LIGHT
L969-WH-18
GND
K915-GN-18
A586-OR-18
K906-GN-18
A769-GY-18 12 E794-YL-18 7 201-BK-18
L968-OR-18
K907-BU-18
A756-BU-18
A758-BR-18
L973-GN-18
A768-BU-18
K909-BU-18
J704-WH-18
A757-GY-18
A769-GY-18
33 DIGITAL OUT (-)
A755-PK-18
A770-PK-18
F718-BU-18
L972-BU-18
109-RD-4 308-YL-18
548-GY-18
F717-YL-18
549-PK-18
501-GN-18
786-GN-18
307-OR-18
961-GN-18
113-OR-18
578-BU-18
310-PU-18
998-BR-18
590-GY-18
791-PK-18
200-BK-18
308-YL-18
439-YL-18
308-YL-18
615-YL-18
185-YL-18
308-YL-18
A B R
105-RD
E793-BU-18 8
152-BU
403-GN 308-YL-18 5
576-PK
A571-PU
A572-PK
L44 310-PU-18 1 304-WH-8
180-GN
304-WH-8 306-GN-18 1 306-GN-18 308-YL-18 28 JOY STICK +B OUT
499-GY-18 2 WW XX TIMER RELAY C OFF
101-RD-4 123-WH-18 12 14 OPTION SENSOR (PWM)
A768-BU-18 3 START RELAY 111-4870 S ON K997-BU-18 38 MONITOR +B OUT 403-GN-18 200-BK-18
C468-BU-18 307-OR-18 + -
L51 321-BR-18 4 CONN 125-1302 B ST KEY SW A771-PU-18 7 IMPLEMENT SW
A762-PU-18
200-BK 6
105-RD SERVICE E E
788-YL-18 12 308-YL-18 2 IN 1 9G-7641 L978-GY-18 12 TRENCHING SOL METER
200-BK-18
200-BK-18
200-BK-18
F400-GY-18 5 200-BK-18 4 GND CONN 24 CONN 25 CONN 26 CONN 32 CONN 33 L974-GN-18 8 BOOM RAISE PRESS SW 6T-7337
C912-GN-18 CONN 7 K909-BU-18 1 IN 2 A755-PK-18 2 S1 L977-YL-18 21 LEVEL FINISH SOL
F717-YL-18 189-RD 3 OUT 2 A756-BU-18 3 S2 23 ENG POWER CHANGE SOL E LIGHTER
L51
L45
L49
109-RD-4 L6
F718-BU-18 A757-GY-18 4 S3 788-YL-18 24 ENG SPEED SENSOR (+) 129-BU 9W-0335
101-RD-4
200-BK-18
L969-WH-18
K906-GN-18
K915-GN-18
A586-OR-18
111-RD-14 OUT 1 A758-BR-18 S4 200-BK
L968-OR-18
K907-BU-18
K909-BU-18
A768-BU-18
L973-GN-18
A756-BU-18
A758-BR-18
5
F718-BU-18
A769-GY-18
A757-GY-18
A762-PU-18 25 ENG SPEED SENSOR (-)
A770-PK-18
A755-PK-18
998-BR-18
L972-BU-18
F717-YL-18
961-GN-18
307-OR-18
786-GN-18
501-GN-18
113-OR-18
998-BR-18
310-PU-18
578-BU-18
590-GY-18
791-PK-18
200-BK-18
439-YL-18
185-YL-18
615-YL-18
308-YL-18
308-YL-18
304-WH-8
576-PK
105-RD
177-RD-14 +B 200-BK-18
152-BU
1 COM 763-BU-18 22 TRAVEL SPEED SOL
A571-PU
A572-PK
893-GN-18
180-GN
892-BR-18 607-PK 6 412-BU-18 15 COOLANT LEVEL SW
322-GY THROTTLE
123-WH-18 308-YL-18 POS SW C468-BU-18 36 ENG OIL LEVEL SW A579-OR WIPER
E793-BU-18 616-BU 321-BR-18 31 TRAVEL ALARM 590-GY-18 W INT
L49 106-0107
E794-YL-18 306-GN-18 F400-GY-18 26 ENG OIL PRESS SW 501-GN-18 W LOW
893-GN-18 386-PK-18 RELAY PANEL 200-BK-18 492-GY-18 13 COOLANT SENSOR 506-PU-18 PUMP
892-BR-18 L33 L31 L9 L11 L12 L13 200-BK-18 491-PK-18 30 HYD OIL TEMP SENSOR 118-GY +B
892-BR-18
K997-BU-18 893-GN-18 200-BK-18 495-GN-18 29 FUEL LEVEL SENSOR A586-OR-18 WASH
L42 E793-BU-18 P ATCH
K904-GN-18 200-BK-18 430-BU-18 35 AIR CLEANER SENSOR
E794-YL-18 L45 147-PU-18 1 FINE SWING
A769-GY-18 SOL 496-WH-18 40 HYD OIL LEVEL SW 200-BK-18 GND
123-WH L973-GN-18 2 K904-GN-18 2 FRONT PUMP PRESS SENSOR 200-BK GND
A768-BU-18 107-7056
200-BK-14
L41 9 GOV ACTR FDBK
L978-GY-18 L13 E WIPER/WASHER
763-BU-18 L970-GY-18 6 OPTION PRESS SW CONTROLLER
B L12 37 OPTION SW
L977-YL-18 SWING L1 127-9838
L11
E 113-OR-18
K906-GN-18
L974-GN-18
K906-GN-18
200-BK-18
1
2
BRAKE SOL L971-GN-18 18 TRAVEL SW E
A499-BU-18 121-1491 403-GN-18 34 ALTERNATOR (R TERM)
L29 L971-GN-18 L9 L969-WH-18 3 EPR VALVE (+)
496-WH-18
499-GY-18 A771-PU-18 L968-OR-18 4 EPR VALVE (-)
B L33
491-PK-18 BOOM RAISE K907-BU-18 27 SWING BRAKE SOL
L974-GN-18 1 L31
306-GN-18 PRESS SW 20 GOV ACTR (B) 200-BK 200-BK
200-BK-18 2 10 ECM THRT 200-BK-18 200-BK-18
386-PK-18 106-0180
607-PK 200-BK-14 200-BK-18
L30
322-GY B E
616-BU TRAVEL 499-GY-18 39 HYD OIL FILTER INDICATOR
L971-GN-18 1 4 KEY SW START L7 CAB
495-GN-18 PRESS SW
607-PK 200-BK-18 2 BACKUP 21 AIR INDICATOR
106-0179
EPR VALVE SW 37 HAMMER PRESS. SW
K906-GN-18
114-0421 K915-GN-18 22 FINE SWING SW
L974-GN-18 B
A771-PU-18 IMPLEMENT K909-BU-18 K905-RD-18 11 +B
A771-PU-18
L31
L971-GN-18 1 PRESS SW 185-YL-18 K905-RD-18 1 +B
200-BK-18 2 WIRES THAT HAVE BATTERY VOLTAGE
106-0179 185-YL-18 235-BK-18 2 GND WHEN THE KEY SWITCH IS OFF.
235-BK-18 12 GND
K915-GN-18
185-YL-18
961-GN-18
L973-GN-18
K911-PK-18 15 RS485 + (MONITOR)
578-BU-18
152-BU-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
615-YL-18
615-YL-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
615-YL-18
615-YL-18
WIRES THAT HAVE BATTERY VOLTAGE
615-YL-18
615-YL-18
310-PU-18
200-BK-18
A571-PU
615-YL-18
615-YL-18
308-YL-18
615-YL-18
615-YL-18
615-YL-18
A572-PK
200-BK-18
180-GN
K906-GN-18
576-PK
K912-GN-18 16 RS485 - (MONITOR)
152-BU
200-BK-18 200-BK-18 WHEN THE KEY SWITCH IS ON.
K907-BU-18 A755-PK-18 13 THROTTLE DIAL S1
200-BK-18 A770-PK-18 A756-BU-18 14 THROTTLE DIAL S2 STARTING CIRCUIT.
L30 L30 A768-BU-18 A757-GY-18 23 THROTTLE DIAL S3
200-BK-18
200-BK-18
L29 L29 L969-WH-18 A758-BR-18 24 THROTTLE DIAL S4 GAUGE CIRCUIT.
L41 L41 200-BK-18
L33
308-YL-18 3 KEY SW ON
L42 L42 A769-GY-18 H H H H H H L972-BU-18 34 LOW IDLE SW MONITOR CIRCUIT.
L44 L44 L968-OR-18 893-GN-18 19 CAT DATA LINK (+)
H H 892-BR-18 20 CAT DATA LINK (-) WIPER/WASHER CIRCUIT.
439-YL-18 35 HYD TANK INDICATOR
L52
A499-BU-18 36 HYD TANK PRESS. SW HEATER AND AIR CONDITIONER CIRCUIT.
200-BK-18
C PK REFRIGERANT SS B C912-GN-18 30 ELEC GOV THROTTLE DIAL
L33 7 RS485 + (LH JOYSTICK) GROUND CIRCUIT.
519-PK-18 1 LOW PRESS SW 147-PU-18 F717-YL-18
C ALTERNATOR 3 F718-BU-18 8 RS485 - (LH JOYSTICK)
513-OR-18 2 OR 114-5333 (NOTE A) 2 151-GN-18 ENGINE CONTROL CIRCUIT.
(NOTE E) B+ 3E-7577 5 RS485 + (RH JOYSTICK)
151-GN-18 1 151-GN-18
D C R
ALT 4 200-BK-18
H
BACKUP
H 6
9
RS485 - (RH JOYSTICK)
RS485 + (PEDAL)
START AID CIRCUIT. D
E ANTENNA
C CONN 17 8E-1118 GOV SW 10 RS485 - (PEDAL) ENGINE/PUMP CONTROL CIRCUIT.
C 110-7884 ATCH START ATCH FINE LOWER LOWER 17 RS485 + (RADIO CONT)
513-OR-18 1 A/C CLUTCH SOL L33 AID SW SWING CONT SW WASHER SW WIPER SW
(NOTE E) 18 RS485 - (RADIO CONT)
200-BK-18 2 111-4784 111-4788 111-4786 111-4785
L19
L25
25 RS485 + (VALVE CONT)
200-BK-4
L3
L8
L4
109-RD-4
NN
403-GN
L3 L3
151-GN-18
STARTER
200-BK-18
L981-YL-18
CONV (MEM)
A762-PU-18
RH SPKR (+)
CONV (OUT)
311-WH-18
A A
LH SPKR (+)
L20
L25
(NOTE H)
RH SPKR (-)
519-PK-18
788-YL-18
LH SPKR (-)
A513-RD-18
509-WH-18
A579-OR
L8
L3
L4
103-RD-18
CONN
L969-WH-18
C912-GN-18
K915-GN-18
K904-GN-18
K912-GN-18
BLADE, SPADE, RING,
512-GN-18
512-GN-18 103-RD-18
K905-RD-18
K905-RD-18
C468-BU-18
200-BK-14
508-PU-18
592-BU-18
A758-BR-18
A756-BU-18
K907-BU-18
L968-OR-18
A771-PU-18
L974-GN-18
A762-PU-18
L971-GN-18
A499-BU-18
K997-BU-18
K997-BU-18
A757-GY-18
A755-PK-18
511-BR-18
F400-GY-18
496-WH-18
L972-BU-18
K911-PK-18
L978-GY-18
L970-GY-18
893-GN-18
118-GY
NN
495-GN-18
403-GN-18
L977-YL-18
892-BR-18
499-GY-18
763-BU-18
412-BU-18
321-BR-18
430-BU-18
304-WH-8
492-GY-18
108-BU
491-PK-18
235-BK-18
235-BK-18
12 VDC RADIO
120-YL
308-YL-18
439-YL-18
788-YL-18
L982-PK-18
10
12
615-YL
615-YL
1
2
3
4
11
109-RD-4
101-RD-4
1
200-BK-4
403-GN
K997-BU-18
1
2
3
4
5
6
7
8
9
(NOTE H) 200-BK-18 2 3E-7140 E E 120-YL 129-BU
615-YL
615-YL
20 Page, Color, KWG
GND
200-BK-14 118-GY
GROUND STRAP
C537-GN-18
C538-OR-18
K912-GN-18
K997-BU-18
A586-OR-18
615-YL 118-GY
K911-PK-18
CIRCUIT NOT CONNECTED
501-GN-18
403-GN-18
103-RD-18
506-PU-18
590-GY-18
200-BK-14
615-YL-18
A579-OR
128-8886 C538-OR-18
118-GY
A513-RD-18
129-BU
C A CONN A CONN 108-BU A513-RD-18 ELECTRICAL CONNECTION
L20
4
3
6
5
2
1
1
2
7
8
3
4
5
6
18 20 118-GY 512-GN-18 TO MACHINE STRUCTURE
7
8
1
2
4
3
5
6
CONN 38
109-RD-4 F F F A579-OR 511-BR-18 A L2
ATCH CTWT INTERNAL ELECTRICAL
235-BK-14
K905-RD-14
CHASSIS 403-GN A579-OR 509-WH-18
C CONN REMOVAL SW C
4
3
2
1
304-WH-8 403-GN-18 120-YL CONNECTION TO SURFACE
ENG CONT A
A513-RD-18
A513-RD-18
114-0421
509-WH-18
103-RD-18
509-WH-18
6
A579-OR
512-GN-18
512-GN-18
592-BU-18
508-PU-18
592-BU-18
200-BK-14
OF COMPONENT
508-PU-18
511-BR-18
L6
511-BR-18
200-BK-18
118-GY
101-RD-4 1 101-RD-4 CONN 22 506-PU-18 108-BU
120-YL
115-3055
615-YL
615-YL
C B E793-BU-18 615-YL-18 592-BU-18
GND 5 CONN CONNECTOR
109-RD-4 1 E794-YL-18 129-BU 508-PU-18
ECM GND STRAP
+B 6 5 CONVERTER
C B 788-YL-18 134-1346 (2.5A) 118-GY A586-OR-18 ATCH WIRE, CABLE,
ACCEL 15 L26
L42
L41
L29
L30
L52
200-BK
12 F717-YL-18 6 F 615-YL D 141-2135 F-8
+
L52
L7
27 996-GN OR SENSOR AG 170-6985 A-7
200-BK-14
A +V ENG SP/TMG
200-BK-18
200-BK-18
PRESS SENSOR
200-BK
200-BK
28 998-BR B BK ENG SP/TMG COMMON SPEED/TIMING 106-0178 NN 128-8912 C-7 (N0TE H)
30 999-WH C WH ENG SP/TMG 129-6628 SS 132-1845
31 CHASSIS
B 32 A746-PK C GN BOOST PRESSURE SENSOR B
GROUND
40 B K
994-GY C GN OIL PRESSURE SENSOR 616-BU 1 616-BU
993-BR B YL SENSOR COMMON OIL PRESSURE 200-BK 2 200-BK CABLE AS.
607-PK 616-BU 616-BU ATCH
997-OR A OR +5V 161-9930 607-PK BOOM LAMP AA 128-8884 A-8
607-PK 322-GY
L30
C
200-BK
A
SENSOR COMMON 30 993-BR 993-BR B BK SENSOR COMMON FUEL TEMP 200-BK-18 113-OR-18 113-OR-18 B 607-PK 3 607-PK
+5V 36 997-OR 997-OR A OR +5V 102-2240 200-BK-18 113-OR-18 607-PK 4
INJECTOR 6 34 A706-GY 6 200-BK-18 A499-BU-18 200-BK 2
L28 496-WH-18
INJECTOR 5 28 A705-BU 5 L29 B HYD TANK THIS SCHEMATIC IS FOR THE 345B SERIES II HYD EXCAVATOR
INJECTOR 4 22 A704-GN 4 499-GY-18 167-3625 00
491-PK-18 200-BK-18 2 PRESS SW
INJECTOR 3 18 A703-BR 3 148-8893 CHASSIS
INJECTOR 2 A702-PU 2 306-GN-18 A499-BU-18 1 COMPONENTS ARE SHOWN INSTALLED ON A FULLY
12 LAMP
INJECTOR 1 6 A701-GY 1 386-PK-18 OPERABLE MACHINE WITH THE KEY AND ENGINE OFF.
A769-GY-18 153-2523
INJECTOR COM 5&6 27 L985-YL 8 AE
L41
INJECTOR COM 3&4 L984-OR 10 A768-BU-18 HYD OIL UNLESS OTHERWISE SPECIFIED, ALL WIRE IS 16 GAUGE.
17 B
INJECTOR COM 1&2 5 L983-WH 12 L978-GY-18 200-BK-18 2 LEVEL SW 200-BK
4 11 763-BU-18 496-WH-18 1 111-4760 607-PK WIRES K911-PK & K912-GN TO BE TWISTED AROUND
10 9 L977-YL-18 EACH OTHER AT LEAST 1 TURN PER 25 mm.
L983-WH
L983-WH
A A
A704-GN
FAN SPEED
A701-GY
A706-GY
A702-PU
A703-BR
A705-BU
L984-OR
L984-OR
L985-YL
L985-YL
11 7
CONTROL SOL
A768-BU-18
A769-GY-18
B
L977-YL-18
14
763-BU-18
21 499-GY-18 3 SIGNAL
AG WH-18 E455-BR-18 4 FILTER SW
25 SIGNAL WIRES 892-BR & 893-GN TO BE TWISTED AROUND
143-8037
E799-BR
F700-BU
1
2
1
2
1
2
1
2
1
2
39 1 1 2 4
2 2 2 1 4 3 WH-18 SHUTOFF LIMIT SW E455-BR-18 3 SIGNAL
40 3 HYD OIL NOTE C : USE WITH COLD WEATHER.
FAN CONT SOL 1 2 WH-18 3E-5181 113-OR-18 1 +B
F700-BU F700-BU 1 2
200-BK-18
13 FILTER SW
200-BK-18
200-BK-18
SOLENOID COMMON LEVEL FINISH TRAVEL SPEED TRENCHING SOL ENG/PUMP CONT 200-BK-18 4 SIGNAL NOTE D : USE WITH FALLING OBJECT GUARD.
7 E799-BR E799-BR 2 SOL SOL 121-1490 SOL 200-BK-18 2 GROUND 143-8037
SPARE F713-0R 3 CONN 19 NOTE E : REM'D WITH ATCH HEATER OPTION.
32 INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR F713-OR 121-1490 121-1491 111-9916
SPARE 31 F702-GN F702-GN 4 1 386-PK-18
161-1785 161-1785 161-1785 161-1785 161-1785 161-1785 NOTE F : HORIZONTAL MTG LOCATION FOR CASSETTE
SPARE 24 F704-OR F704-OR 5 4
SOL 1 SOL 2 SOL 3 SOL 4 SOL 5 SOL 6 200-BK-18 200-BK-18
SPARE 2 F714-PK F714-PK 6 3 HYD OIL NOTE G : NOT USED WITH FINE SWING CONTROL
SPARE 26 T920-YL T920-YL 7 200-BK-18 306-GN-18 2 306-GN-18 TEMP SENDER
SPARE 200-BK-18 AB B 491-PK-18 NOTE H : USE WITH CTWT REMOVAL
19 F701-BR F701-BR 8 4I-5394 E98098
AF AF AG B T B
9 8 7 6 5 4 3 2 1