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This paper was prepared for presentation at the International Thermal Operations Symposium held in Bakersfield, CA, U.S.A., 8-10 February 1993.
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Following the exploratory campaign, in the early What effects do reservoir parameters and well
eighties, three pilot projects were initiated design have on short and long term performance?
(0-16, J-20 and K-20) in the Cerro Negro Area. These Which reserves are needed to support a target
pilot~ consist of patterns of vertical producing plateau rate of 120,000 mil stb/d and at what
wells and clusters of highly deviated wells with well spacing?
different spacing, complet ion type, sand control, How to increase understanding of the recovery
stimulation Chuff and puff) and lifting process.
* mechanisms in order to contribute to the
Furthermore, since 1990 two horizontal wells were decision making process, and to partially
drilled, evaluated and monitored in cold production, minimise the risk associated with the future
using the neighboring vertical wells. capital expenditure required for reservoir
development?
The acquisition of an exceptionally large data set in
the exploration/appraisal step (207 wells) and the According the complexity of the development of this
three pilot projects (155 wells) not only provided a huge heavy oil accumulations it was considered in the
unique opportunity for thorough study each of the early 80's the necessity for starting an experimental
relevant disciplines involved in the reservoir project located in Cerro Negro (Fig. 1). This project
management and production facilities design, but also was based on the technological background accumulated
promoted a set of new technologies to be applied in by the venezuelan oil industry in the development of
the design of the commercial development of these the heavy-oil reservoirs during the last thirty years.
prolific extra heavy reservoirs.
DevelopBent of Heavy-Oil Reservoirs in Venezuela
INTRODUCTION
Before concentrating on the Orinoco Belt a brief
The Orinoco Belt located in south-eastern Venezuela summary of the experience obtained in the traditional
is probably the largest essentially untapped oil areas will be discussed as a mainframe for the paper
accumulation in the world. North of the Orinoco presented.
River, the Belt stretches over a length of some
700 km, covering an area of approximately 54000 km 2 In Western Venezuela, the main Bolivar Coast reservoirs
(greater than the size of Denmark). It contains an under exploitation CBachaquero, Lagunillas and Tia
estimated 1182 billion bbls of original oil in place Juana Post-Eocene) contain heavy crudes of 11Q to 15Q
(STOIIP), distributed in three areas as follows: API gravity, with in-situ viscosities ranging from 100
to 10,000 cpo The original oil in-place estimated for
Cerro Negro 213 billion STB these three reservoirs is 63 billion bbl of oil. The
Machete-Hamaca 469 billion STB actual recovery is 14% STOIIP mainly due to formation
Zuata 500 billion STB compaction and solution gas drive, enhanced by steam
soak in most of the reservoirs. Continuation of this
The Cerro Negro area was selected as the first area policy could bring the ultimate recovery to 8.2
207
SPE.257 9~
billion bbl of oil (20% STOIIP) at an abandonment parameters, and also by wedging-out of the fluvial sand
pressure of 250 psi. Currently these fields produce fills against the basement paleotopography (4). The
around 20% of the world heavy oil extraction by correlation of the electrical logs indicates a simple
thermal techniques. geological structure consisting of a gently dipping
homocline, with an aquifer down structure in the north
The steam soak stimulation process was discovered and some zones of high water saturation.
somewhat accidentally in 1959 in the Mene Grande
field, Venezuela, when a steam injection well was The isopach of the Morichal Member has an average of
backflowed to relieve the reservoir pressure. The 217 feet and varying from 25 to 320 feet.
well flowed at rates of more than 100 bbl/d and
had a low water cut compared to unstimulated wells, The sands that account for the largest proportion of
which had been pumped at rates from 3 to 10 bbl/d. the hydrocarbon acummulations are subdivided into five
This discovery led to the now-weI I-known cyclic steam lithostratigraphic units which can be regionally
or huff'n'puff process widely used in thermal correlated. These units vary with alternating
recovery. The main effect of heating the reservoir thicknesses of shales and sands. Geological studies
is a reduction in oil viscosity in which enhances provide evidence that the basal unit was subjected to
production rate, but there are other minor effects, erosion in the Cerro Negro and the Hamaca areas. The
such as a change in surface tension which is tectonics indicate that the area has been subjected to
manifested by changes in capillary pressure, relative tensioned faulting the rigid block type without much
permeability and wettability. folding.
208
SPE25798
Based on a study of the physical and chemical the necessity of centralizers to reduce wear at the
properties of 288 crude oil samples from the whole collared connections. Daily injection rates averaged
Faja area, including density, Sulphur (S), Vanadium 200 tons per well of 80% quality steam. The wells
(V), asphaltene content, and viscosity at diff~rent tested flow back after steam injection at oil rates
temperatures, four groups of crude oils were between 1200 and 2000 bbl/d.
identified. Type A crude oil occurs in the NE part
of Hamaca and Zuata and in the eastern part of Cerro Since 1990 two horizontal wells were drilled (1.000 and
Negro with 13'API, 1. 6% of Sand 250 ppm of V. Type 2.000 feet as horizontal section) and completed with a
D shows 8,5 ·API, 3.8% of Sand 450 ppm of V and 7" slotted liner. Each well tested 1000 bbl/d in cold
occurs to the north and cover the greatest part of production without any sand production. These wells
the area. The other two types fall between type A were tested with a WTD sensor that allows direct
and D already discussed. pressure recording (6). A productivity index of
1.9 (bbl/d)/PSI was measured, twenty times higher than
The temperature dependance of the crude oil Viscosity the productivity of vertical wells completed in the
from different Venezuelan heavy oil crudes is same sand and four times higher than the average
illustrated on Fig. 6. On the Morichal, the range vertical well productivity in the area.
varies between 1000 to 8000 cp for the appropiate
temperature variations. Average reservoir properties Well Perforaance
are listed in Table 1.
The fact that the reservoir is reasonably shallow and
Coring and analysis of unconsolidated sands proved to has low initial pressure makes it a prime candidate for
be difficult. Laboratory test reports showed that thermal recovery.
cores from wells PCN-7/11 and CI-74 have high The experimental production started in the Cerro Negro
porosity and permeability values. in 1984, to investigate the following parameters:
An extension of the Kozeny-Carman relationship shows * Spacings (150, 300 and 400 meters).
a consistent behavior. However, the scarcity of the * Complet ions (open hole and cased hole gravel packs).
data for the low porosity range makes it particularly * Pumps.
difficult to have an acceptable fit of the parabolic * Vertical and directional drilling.
semilogarithmic relation. * Production methods (Cold and steam soaking).
Permeabilities range from 2 to 18 Darcies, with a There is a wide variation in production performance of
mean of 4.5 Darcies from core analysis. The average individual wells, both before and after injection, due
permeability values deduced from well test give to differences in sand development and completion as
results slightly higher, around 14 Darcies. well as the mechanical condition of the wells.
DRILLING AND PRODUCTION The recent results (K-20) so far have been highly
encouraging achieving a 550 bbl/d each well on cold
In the early stages vertical and directional wells production.
were drilled in the 0-16 and J-20 modules. Since
1990 the K-20 module nine-well cluster has been The initial cold oil production rate historY is
operational. These wells were completed with strongly related to completion. type and
conventional sucker roads and without selective steam transmissibility. Hence the wells have been grouped as
injection. Other experiences in the Faja area with follows:
the slant rig demostrated its flexibility and easy Group 1 Inside gravel packed - Whole Morichal Sand.
handling, proving simpler to drill a slanted hole Group 2 Open hole gravel packed - Whole Morichal Sand.
than a conventionally deviated hole. Group 3 Inside gravel packed - Morichal Base Sand.
Group 4 Open hole gravel packed - Morichal Base Sand.
The wells are c<;>mpleted with a 10-3/4" fresh water
shutoff string at 500 feet, followed by the 7" Wells from groups I and 3 with inside gravel packed
production casing cemented at top sand. The completions have an average production rate below 300
production interval is completed gravel packed across BOPD. ~hose from groups 2 and 4 show the advantage of
the open interval. The 5-1/2" liner is equipped with completing the wells with open hole gravel packs. The
portcollars, and nipples for selective steam exploratory campaign indicates that an average of
injection and expansion joints to compensate for 380 BOPD can be achieved if the wells are completed
reservoir compaction. ""ith open hole gravel packs in the. whole Morichal
member and production could be as high as 1000 BOPD
Production is through 3-1/2" tubing using (horizontal wells).
conventional API pumps of 3-1/2". The surface unit
is a 40-80 HP beam pump and a maximum stroke of 144 The average extra hot oil rate (qhot-qcoldl/qcoldl is
inches. Same other units are in evaluation in the 1. 27 with a extra accumulative hot oil production
Cerro Negro area. This permits production of up to equivalent to 60,000 stb. None K-20 wells have been
2.000 bbl/d of fluid when the wells are hot. taken into account yet.
Continuous sucker roads are selected over
conventional ones to facilitate well service and to In order to investigate the effect of the spacing on
minimize the resistance on the downstroke by avoiding the performance of steam soak in the Cerro Negro Area
209
SPE25798
several infilled areas have been tested and pressure and does not allow to detect levels of subsurface
analysis is available as shown in Table 2. Three compaction or surface subsidence.
wells are presented, where sufficient accumulative
oil has been produced and pressure information is Reservoir Si.ulation
available indicating that an oil recovery of 9% can
be achieved for a 300 psi abandonment pressure. Thermal simulation studies are mainly performed to
assist in: project design, determination of steam
The decline cold oil rate for different spacing and injection rates and cumulative volumes, evaluate
the average decline hot oil rate are presented in completion practices and maximize extra oil steam
Table 3. ratio. A single well radial model was used with 13
vertical layers and 10 blocks in the radial site. Two
COMPACTION/SUBSIDENCE DRIVE MECHANISM shales are dividing the corresponding main sand units.
Hence the total number of grid block was 130. The grid
The existence of compaction drive in the Cerro Negro system modelled comprises an average well in the
area would obviously have very important implications Morichal sand with a 400 m spacing covering 13.3 MMb.
on development programms, reserves and the cost of STOUP.
produced oil.
The objective was to match oil rate production and
During the exploration activity, 7426 feet of core decline rate from an average Cerro Negro well on cold
were taken, uniaxial and triaxial tests were production. This well performance was matched by
performed in order to estimate the magnitude of rock slight adjustments to the permeability as can be shown
compressibility, necessary for a prediction of in Fig. 7.
reservoir compaction. Careful interpretations and
analyses of geomechanical data from uniaxial The base case simulation assumed high rock
compression indicated rock compressibility values compressibili ty although matching oil rate decline,
range from 23 to 30 x 10 -6 psi-I. points out that if compressibility is reduced it would
be impossible to achieve a fit.
The surpr~s~ng overconsolidation ratio for the
undisturbed samples, is in the range 1.3-1.5, Sensitivitv Study
indicating that the sands have been exposed to higher
stress than the presently encountered. Erosion and The sensitivity study was performed on the following
uplift only would correspond to 900-1500 feet parameters:
overburden removal which is improbable so other
mechanisms must account for the higher past maximum * Cold and hot production.
pressure: * Changes in compressibility values and
Changes in sea level, environment, chemical. permeabilities.
Dehydration. * Changes in bottom hole pressure.
Increase of horizontal stress due to tectonic * Different Spacings.
movement. * Changes in anisotropy (Kv/Kh).
From this, the rate of compaction due to depletion in The results are presented in Table 4 illustrating the
the early production of the area will be very low due importance of spacing on recovery factors. These
to the low threshold pressures, estimated between 571 results were corroborated on the field as can be seen
psi to 725 psi. in Table 2. However, the spacing vs. recovery plot
shows an optimum spacing of 231 meters (Fig. 8).
This non linear behavior is characteristic of a high
reservoir compaction as experimented in the Changes in compressibility corroborate the tremendous
Bachaquero field during the last thirty years. importance of compaction on the recovery mechanisms.
Presently this effect was related to change of Increase on permeability improves significantly the
loading rate of -a unconsolidated sand reservoir (9)" recovery factor. However the permeability values should
not decrease below the 7 Darcies values from the core
These analyses lead to conclude that the rate of analyses and the build-up pressure measurements.
compaction due to depletion in the early production
period will be very low, and only when the threshold The steam slug to be injected has to be optimised i.e.
pressure is reached the rate of compaction will be doubling the amount of steam with selective injection
appreciable. This effect is expected to occur when will yield better recoveries. On the other hand steam
cumulative production corresponds to 2% recovery. soaking with 3 cycles treatment accelerates oil
production-around 2% of oil recovery factor and 2 extra
Radioactive bullets were tested in wells CI-83, 84, cycles would not increase significantly oil recovery
85 and 86 installing 3 to 5 -r~dioactive bullets in (Fig. 9).
Morichal and 2 bullets in underburden and overburden
shales with a minimum separation of 30 feet between Heavy Oil Production and Transnortation
two bullets. Up to now, no subsidence was observed
after two topographic surveys covering the field Feed water for steam generation has excelent quality
history. However, cumulative production is very low requiring only filtration, oxygen removal and pH
210
SPE25798
increase to protect boilers against corrosion. stimulating the wells by two or three cycles of steam-
Actually pH is kept around 9. soaking. Different schemes are under study to
stabilize the target (1) to extent the drilling (same
The wells are pumped with sucker-rod pumps. For spacing), (2) to infi.ll, (3) on a long term basis,
extremely viscous oils, production have to be horizontal and steam drive well technology could be
assisted by use of diluents injected into the casing. implemented, depending on results of the current pilot
projects, field production mechanisms and economics.
Associate gas production, with specific gravity of
0.65 has a relatively low net heating value of 840 The message is clear and enough room is available to
Btu/scf, although is considered enough to supply fuel optimize reservoir policies keeping up the
for the stimulation process. prestablished plateau rate.
211
S-PE25798
Referenqes
2.- Van der Knaap, W. and van der VIis, A.C.: "On CI-36 150 COLD 928 5B3 .183
the cause of Subsidence in Oil Producing CI-37 150 COLD 93!5 517 .167
Areas", paper presented at Third World Pet. CD-l 3DD IIDT B44 737 .111
Cong., Mexico City, April 2-8,1967.
212
SPE25798
1"'/ I: 24CCf
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1-L-l
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C<lOI'OCT1OH OlE
10 PROOUCTION
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o
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II '" INTEA-01STRtBUIAFIIES PLAINS BI ::: INTERD15TRl8UTARY
AND SWAMPS. EMBAYMENT
BO ::: STREAM-MOUTH BARS. '" CREVASSE DEPOSITS
CA ::: ABANDONED CHANNElS l ::: LAGOONAL DEPOSITS
81 = INTER01STRlBUTARY EMBAVMENT
...,.""'-''r-
1918
• --,
Fig. 3. - Venezuelan thermal recovery history Fig. 4.- Cerro Negro sedimentology
213
SPE25798
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HISTORICAL CQ.lI
00 ~ 400 BPD
QO D- 4OOtrMt••
2.5 < d < 4.7 K - 10 Dcrc&.
600 ~ - 136 X 10'-' p._1 I ~ CHANGES IN COUPRESSIBlllTY
NOS - 21,-!!!!.-_-.-J
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500
400
100 ~_L--'-......J_..L-'-_L--'-......J~-,----,-,-L-~=:::::=1=l:::';:=C:===-
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nllE (YEARS) CHANGES IN PERl.4EABILlTY
"f
10 !
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PERt.lEASLITY (Oarel••)
214
SRt:25798
,
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TIME (YEARS)
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to 15 20
TJ.E (YEARS)
215