Sr No Activity Characteristics To be Checked Quantum of check Inspection / Sign

A DESIGN DOCUMENTS
1) Design Calculation Verifictaion 100% R
2) Drawings Verifictaion 100% R
B QC,NDE PROCEDURES,WPS,PQR,WPQ
1) QC Procedures Review 100% R
2) NDE Procedures Review 100% R
Review existing WPS ,PQR,WPQ & test report or
3) Welding Procedures & Welders Qualification Qualify new WPS/PQR/WPQ 100% * W/R
C FABRICATION STAGES
MATERIAL IDENTIFICATION ( VESSEL & HEAT EXCHANGER )

Reactor Vessel Parts:- Shell

Review of Marking ,Manufacturing test Report
1) 100% W
,Disheneds,Baffles,Nozzle RF Pads ,Flanges & Pipes etc…
,Dimension & Visual Check
Reactor Agitator Parts:-
Shaft ,Impeller Hub & Blades,Shaft Couplings etc…
2) UT test of Plates,Shaft ,Impeller Hub,Agitator Pads. etc... 100% R
D MANUFACTURING INSPECTION (VESSEL)
1) Plate to Plate L/s Set up & B/c DP for Dish Blank & Shell Course Formation Dimension ,Visual 100% R
2) Dishends Inspection after formation Dimension ,Visual & LPT at KR ,SF & WEP 100% W
3) Shell Rolling & L/s Set up & B/c DP Dimension & Visual Check 100% R
4) Shell to Shell & Shell to Dishends C/s.Set up & B/c DP Dimension & Visual Check 100% R
5) Nozzle set up & B/c DP on Vessel Pipe Coil & Limpets Dimension & Visual Check 100% R
External Half Limpet Coil set up on Dished end & Shell & Root weld with D/P
6)
test . As Per Approved Drawing & WPS 100% R
7) Internal Pipe Coil setup and Root weld with D/P test . 100% R
8) Pneumatic test of RF Pad & Liner Weld joints check 100% R
9) Set up & welding of Lugs Support ,Legs Dimension ,Visual 100% R
10) RT of Equipments L/s & C/s Joint & C/s joint of Internal Pipe Coil RT Film review 100% R
11) Final Inspection of Equipment Dimension & Orientation Dimension ,Visual 100% w
12) Hydro test of Internal & External Coils Visual Check 100% w
13) Reactor Vessel Hydro test Visual Check 100% w
14) Run out check of Agitator in Air 100% R
As Per Approved Drawing
15) Agitator running trial 100% w
16) Visual inspection after Pickling & Passivation of Vessel Visual Inspection 100% R
17) Painting on CS Parts & Surface Polishing Check Visual Inspection 100% R
Name Plate Verifiucation & Stamping Documentation Check, Issue of Document Review , Name Plate verification &
18) Shipping Release Note. Stamping 100% R