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High Current PWM DC Brushed Motor Speed Controller Using Sg3525 PWM Generator and MOSFET as Driver

High Current PWM DC motor speed controller is designed around SG3525 IC and high current output driver MOSFET. This project is simple solution to drive any large size DC brushed Motor. High
current Mosfet can handle 5Amps continues even more with large size heat sink. Simple to use project to to control speed with PWM, Supply input 15 to 24 VDC

Supply input 15 to 24 VDC


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Load 12 to 24 VDC @ 5 A Ideal (10 A Peak)
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Onboard preset for frequency adjust
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Frequency adjustable 4 KHz to 30 KHz
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PWM Duty cycle 0 to 100% (+/- 5%)
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Potentiometer for dimming adjust
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Soft Start facility
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Clamp diode for protection
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Power-On LED indicator
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Compact design and high quality
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Lamp and supply connection via screw terminal connector
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Four mounting holes of 3.2 mm each
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PCB dimensions 56 mm x 42 mm
¦ SR. QTY. REF. DESC RIPTION
1 1 C N1 2 PIN SC REW TERMINAL C ONNEC TOR
2 1 C N2 2 PIN SC REW TERMINAL C ONNEC TOR
U2 7812 3 1 C1 0.1uF
+V 4 1 C2 10uF/50V OR 63V
OUT IN

GND
5 1 C3 220uF/35V
D1 R1 1K + + GND
RED LED 3MM U1 R2 R3 C1 C2 C3 6 1 C4 22uF/50V
15

SG3525A 1K 120E 0.1uF 10uF/50V 220uF/35V CN1 7 1 C5 10nF


PWM ADJ SUPPLY INPUT 8 1 D1 RED LED 3MM
+VI

16 15-24 VDC 9 1 D2 1N5822


P1 VREF
10 1 PR1 100K PRESET
9
10K POT

COMP CN2 11 1 P1 3 PIN BERG C ONNEC TOR


1 13 D2 LOAD 12 1 Q1 BD139
-IN VC 1N5822 13 1 Q2 IRFP250
2 +IN OUTA 11 14 2 R1,R2 1K
R4
2.2K 15 1 R3 120E
OUTB 14
6 16 2 R4,R5 2.2K
RT Q2 17 1 U1 SG3525A/KA3525A
R5 2.2K Q1 IRFP250 18 1 U2 7812
100K PRESET

5 8 BD139
CT SS 19 1 POT 10K POTENTIOMETER
PR1

+ 20 1 SOC KET 16 PIN DIP IC SOC KET


7
SHDN

DISCHG
GND

C4 21 1 HEATSINK HS09045
22uF/50V 22 1 SC REW SC 02907
C5 23 1 NUT NT02900
10

12

10nF
For 12 VDC Supply Input & Load :
FREQ ADJ
Omit U2 IC and use jumper as shown below

U2 7812
CN1 Connector : Supply Input 15-24 VDC +V
OUT IN
GND

CN2 Connector : Load (Lamp) 15-24 VDC + + GND


C1 C2 C3
PR1 Preset : Frequency Adjust 0.1uF 10uF/50V 220uF/35V CN1
SUPPLY INPUT
P1 Pot : PWM Adjust 12 VDC
D1 LED : Power Indication
CN2
D2 LOAD 12 VDC
1N5822

03038 Q2

www.twovolt.com IRFP250

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