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When water enters a treatment plant, the first step is coagulation, the rapid
mixing of coagulants such as aluminum sulfate, ferric chloride and organic
polymers into the water. This alters electrical charges surrounding the
suspended, undesirable particles to make them attract and coagulate, or
clump together, into larger particles known as flocs.
The next step is flocculation: water is gently agitated so the flocs or particles
will collide with each other, stick together and entrap other suspended
particles, forming larger, heavier particles that will settle out in the next step.
There are three broad categories in which you can classify wastewater
treatment screens – coarse, fine and micro. Within these categories are many
different varieties of screening. The screens are classified based on the size
of the screening openings, as well as other mechanical traits.
COARSE OF SCREENING IN WASTEWATER TREATMENT
Coarse screens have clear openings ranging from 6 to 150 mm (0.25 t0 6 in).
Coarse screens consist of parallel bars, rods or wires, wire mesh or
perforated plates with openings generally of circular or rectangular shapes. It
is also called a “bar rack” and used to remove coarse solids such as rags and
large objects that may clog or cause damage to other appurtenances. Based
on the wastewater screening method used to clean them, coarse screens are
classified into two types:
The screening process in water treatment plants employs screens that have
clear openings less than 6mm called fine screens. They are made of wire
cloth, wedge wire or perforated plates. Like micro screens, they are tools for
screening in wastewater treatment that are used to remove fine solids. Three
common types of fine screening in wastewater treatment are:
RAPID MIXING
Flash or rapid mixing stage consists in adding chemicals to raw water to foster
coagulation, attracting particles which do not settle or are not filtered.
Attracted by coagulants, such as ferric chloride (FeCl3), PAC (poly
aluminium chloride Al2Cl(OH)5), aluminium sulphate (Al2(SO4)3), these
particles are then easy to agglomerate during the flocculation stage.
The duration of the flash mixing stage is a key factor and determines the
quality of the whole process: too short retention time will not ensure a
homogeneous distribution of the chemicals within the basin volume, resulting
in an unsuccessful reaction. On the other hand, too long retention time will
lead to coagulant overdosing, preventing the process efficiency. Therefore,
it is essential to carefully calculate the residence time taking into consideration
several parameters including the reactor volume and the water flow rate.
Vertical agitators are the only possible solution at this stage (as well as during
the flocculation stage), which cannot be fulfilled with other mixing solutions
e.g. submersible mixers. Our vertical agitators, in particular, are conceived to
have an efficient flash mixing phase, thanks to a quick and thorough agitation
of the chemicals in raw water before being released into the flocculation
chamber. Our high-efficiency impellers are perfect to accomplish flash
mixing due to their design: the models 3PM-0134 and 3PM-0030 are the
optimal solution to provide best rapid mixing performance, due to their highly
hydrodynamical profile that creates a high flow rate while ensuring maximum
efficiency with low installed power.
FLOCCULATION
Suspended Solids
Suspended solids are fine particles carried along by the water but not actually
dissolved in it, like grains of flour in a flour-water slurry. If the wastewater were
left to stand for a long period of time, the solids would eventually settle to the
bottom, but this would take so long it would be impractical as a method of
wastewater treatment. Flocculation involves the addition of chemicals that
cause the solid particles to coagulate or stick together so they settle rapidly;
once the chemicals are added, the solids can be forced to settle more rapidly
through gentle mixing.
Coagulant Chemicals
Once the coagulant chemicals are added, mixing the wastewater violently
causes them to become distributed evenly throughout the solution. Generally
this initial flash mixing phase takes only a minute. Next the water is mixed
gently in a flocculation basin while the solids settle to the bottom. The settled
solids are called floc. This floc contains not only suspended solids but also
some bacteria and a variety of chemicals that dissolve poorly in water. Once a
sufficient amount of time has elapsed, the water passes on to the next stage
in treatment.
SEDIMENTATION
Partly because rectangular tanks have a large footprint, multi-layer tanks (i.e.
two or three decks) have been built. These tanks are usually multi-pass in that
the water flows along the length of one layer before returning along the next.
Some circular tanks include additional features in the centre for flocculation
(i.e. premix designs) and even recirculation of settled particles (i.e. premix-
recirculation designs).
Inclined settling
In unhindered settling tank size is governed by the time to be allowed for
particles to settle through the depth of water. The simple theory shows that
efficiency of removal of particles is governed by the area available for
settlement. An approach to providing a large are with a small footprint is to
use inclined plates or tubes. These are usually constructed with lightweight
material in modular form which can be easily positioned in a concrete or steel
tank.
Ballasted sedimentation
The density difference between water and the particles produced in water
treatment by coagulation, flocs, in general is small. Therefore they settle
slowly. Methods of plain sedimentation (i.e. horizontal, radial and inclined
sedimentation) are preceded by a slow mixing process called flocculation. The
purpose of flocculation is to assist coagulated particles to collide and adhere
so as to grow into larger particles that might settle faster, and for the particle
size distribution to be as small as possible. Flocculation can be assisted by
the application of high molecular weight polymers called polyelectrolytes. In
the first instance flocculation does not increase particle density – a property of
flocs is that their density decreases with increase in particle size.
SOFTENING
A water softener reduces the dissolved calcium, magnesium, and to some
degree manganese and ferrous iron ion concentration in hard water.
These “hardness ions” cause three major kinds of undesired effects. Most
visibly, metal ions react with soaps and calcium-sensitivedetergents, hindering
their ability to lather and forming a precipitate—the familiar “bathtub ring”.
Presence of “hardness ions” also inhibits the cleaning effect of detergent
formulations. Second, calcium and magnesium carbonates tend to precipitate
out as hard deposits to the surfaces of pipes and heat exchanger surfaces.
This is principally caused by thermal decomposition of bi-carbonate ions but
also happens to some extent even in the absence of such ions. The resulting
build-up of scale can restrict water flow in pipes. In boilers, the deposits act as
an insulation that impairs the flow of heat into water, reducing the heating
efficiency and allowing the metal boiler components to overheat. In a
pressurized system, this can lead to failure of the boiler. Third, the presence
of ions in anelectrolyte, in this case, hard water, can also lead to galvanic
corrosion, in which one metal will preferentially corrode when in contact with
another type of metal, when both are in contact with an electrolyte. However
the sodium (or Potassium) ions released during conventional water softening
are much more electrolytically active than the Calcium or Magnesium ions that
they replace and galvanic corrosion would be expected to be substantially
increased by water softening and not decreased. Similarly if any lead
plumbing is in use, softened water is likely to be substantially more plumbo-
solvent than hard water.
FILTRATION
:In advanced wastewater treatment, filtration is used for
The problem of potential short filter cycles during peak-load periods requires
that a flow equalization tank be considered as part of the plant flow scheme. It
may be installed near the plant entrance to benefit the entire treatment
operation, or it could be installed just prior to the filters. Figure III-l indicates
that at this point, wastewater quality is such as to present no odor or mixing
problems. Fifteen to twenty percent of mean daily-flow storage capacity would
permit constant rate flow to the filters for a 24-hour period. One hundred
percent of mean daily-flow storage capacity would permit constant flow and
nearly constant solids loads to the filters. Neither practice is widespread
today, and the benefits to filtration alone may not justify the costs for such
.provisions
DISINFECTION
The disinfection of potable water and wastewater provides a degree of
protection from contact with pathogenic organisms including those causing
cholera, polio, typhoid, hepatitis and a number of other bacterial, viral and
parasitic diseases. Disinfection is a process where a significant percentage of
pathogenic organisms are killed or controlled. As an individual pathogenic
organism can be difficult to detect in a large volume of water or wastewater,
disinfection efficacy is most often measured using “indicator organisms” that
coexist in high quantities where pathogens are present. The most common
indicator organism used in the evaluation of drinking water is Total Coliform
(TC), unless there is a reason to focus on a specific pathogen. The most
common indicator organism for wastewater evaluation is fecal coliform but
there has been discussion regarding the use of Escherichia coli (E. coli) or
Total Coliform. As domestic wastewater contains approximately 1,000 times
more indicator organisms than typical surface water, understanding
wastewater disinfection will make it easier to understand water disinfection.
Wastewater Disinfection
There are a number of chemicals and processes that will disinfect
wastewater, but none are universally applicable. Most septic tanks discharge
into various types of subsurface wastewater infiltration systems (SWIS), such
as tile fields or leach fields. These applications rely on the formation of a
biomat at the gravel-soil interface where “biodegradation and filtration
combine to limit the travel of pathogens.” 1 Aerobic treatment processes
reduce pathogens, but not enough to qualify as a disinfection process.
“Chlorination/dechlorination has been the most widely used disinfection
technology in the U.S.; ozonation and UV light are emerging technologies.” 2
Each of these three methods have different considerations for the disinfection
of wastewater.
Water Disinfection
Disinfection is usually the final stage in the water treatment process in order to
limit the effects of organic material, suspended solids and other
contaminants. Like the disinfection of wastewater, the primary methods used
for the disinfection of water in very small (25-500 people) and small (501-
3,300 people) treatment systems are ozone, ultraviolet irradiation (UV) and
chlorine. There are numerous alternative disinfection processes that have
been less widely used in small and very small water treatment systems,
including chlorine dioxide, potassium permanganate, chloramines and
peroxone (ozone/hydrogen peroxide).
Surface waters have been the focal point of water disinfection regulations
since their inception, as groundwaters (like wells) have been historically
considered to be free of microbiological contamination. Current data indicates
this to not be true. Amendments to the Safe Drinking Water Act in 1996
mandate the development of regulations to require disinfection of groundwater
“as necessary.” While these regulations will apply to very small systems
serving twenty-five people at least 60 days out of the year, the rules will not
apply to private wells. However, the EPA recommends that wells be tested at
least once per year and disinfected as necessary. While these proposed
regulations have not yet been finalized, they will likely include; testing by each
state, identification of contaminated water supplies, corrective action requiring
disinfection and compliance monitoring.
STORAGE
A water supply system should include some form of treated water storage to
provide a reserve of drinking water to cater for fluctuations in demand and in
the event of planned maintenance or problems with the source or treatment.
Storage may take the form of a small covered reservoir, providing sufficient
head to supply more than one property, or may be a suitably positioned
storage tank (e.g. in the roof space of the property), from which water flows
under gravity to the taps. The tank or reservoir should hold a volume sufficient
to accommodate the peak demand and the maximum period of interruption of
supply, but must not be so large that water is allowed to remain static for
lengthy periods because allowing the water to stagnate and develop aesthetic
issues. The storage tank and other parts of the water supply system may be
contaminated during construction and should therefore be disinfected before
use. This is achieved by filling the system with a 20mg/l solution of chlorine
and leaving it to stand for several hours, preferably overnight. The chlorine
solution should then be drained off and the system rinsed thoroughly using
treated water.
All storage tanks must be insulated to guard against freezing during the
winter. Insulation will also prevent the water from excessive warming during
the summer months, which could encourage both aesthetic and
microbiological issues. The tank must be fitted with a robust lockable, and well
fitting (but not airtight) lid to exclude light and pollutants. It is especially
important to prevent the ingress of insects and animals and all openings must
be protected using a fine mesh screen.
DISTRIBUTION SYSTEM
The system of pipes, channels and vessels that store and convey water
following treatment (where present) to consumers’ taps is known as a
distribution system or distribution network. It comprises one or more pipes,
often with one or more connected reservoirs and/or tanks, and chambers, and
are constructed from a variety of materials and water fittings (plumbing
products). These systems may also include valves (of various types),
hydrants, pumps, connection facilities and inspection points or other fittings
for control and/or maintenance purposes. Even where effective treatment is
used to secure a wholesome supply of drinking water, its quality at the point of
consumption may not be wholesome if the integrity of the distribution system
is compromised.