Sluice Gate

Irrigation Deprtment
Govt. of Kerala
PROJECT : SALINITY BARRIER Page No : 1
SUBJECT : DESIGN OF SLUICE GATES
ACROSS PULIKKEEZHU
Design of Sluice Gates(12Mx3M)

Construction of Sluice gate at Mahadevikadu across Pulikeezhu river for the
prevention of salt water intrusion in Harippad, Alapuzha (Mechanical works)
1.0 General :
The Sluice gate across Pulikkeezhu river at Mahadevikadau in Karthikapally
Panchayath in Haripad Constituency is consist of with 1Nos. of 12.0M(W) X 3.0M(H)
regulator gates of vertical type wheeled gates
As per technical specification is the gates are meant for preventing saline water
intrusion and storage of fresh water. Hence the gate is proposed with L type sealing
as shown in groove details.
The gate is made with two elements for easy fabrication and erection and
load transfer. Each element is fitted with four numbers of cantilever rollers with 5mm
eccentricity so that by adjusting rollers at final stage to transfer equal load by rollers
to embedded parts. The track is provided on either side to facilitate load transfer
depends on the flow.
The gate is made with self closing and operated by rope drum hoist of
suitable capacity mounted on concrete piers with hoist bridge made out of structural
steel.
2.0 Technical Details :

Govt. of Kerala
ACROSS PULIKKEEZHU
 No. of gates : 1No.
 Vent width : 12000mm
 Vent height : 3000mm
 Sill level : RL - 2.00M
 FRL : RL + 0.715M
 Top of gate : RL + 1.00M
 Top of pier : RL + 6.215M
 Height of gate : 3000mm
 Design head : EL 3.55 – 0.40 = 3.15M
 C/C of Side seals : 12000mm for preventing saline water and 12150mm for
rain water hence designed for 12150mm
 C/C of Roller tracks : 12500mm
 End to End of Groove : 12800mm
 Skin plate : On saline water side
 Seals : On saline water side with L type of sealing to facilitate
both side sealing
 Type of Gate : Vertical lift fixed wheel gates
 Designed as per : IS 4622 - 2003
 Operated by : Rope Drum Hoist
Note : Though the water is expected on either side, as per codel practice the gate is
designed for worst condition of loading i.e., no water on one side and
considering maximum width of C/C of side seals in L type seating ie., 12150mm
3.0 Material :
Govt. of Kerala
ACROSS PULIKKEEZHU
S No. Components Proposed Remarks

All structural members like skin
plate, end box, vertical stiffeners, IS 2062

1 Structural Steel
horizontal girders, Roller track Grade E 250 A/B
girder, Sill beam seal Crest etc.,

Stainless steel casting /
2 Rollers IS 3444 / IS 1030
Forged steel
04 Cr19 Ni 9
3 Roller pins Stainless Steel IS : 1570 (Part V)
or IS 6911
20Cr13
4 Roller Track Stainless Steel
IS : 1570 (Part V)
04 Cr18 Ni 10
5 Seal Seats Stainless Steel IS : 1570 (Part V)
or IS 6911
6 Seals Rubber – Tefflon cladded IS : 11855
Self lubricated bush
7 Bearings GGB / Deva / Oillers
bearings
4.0 Permissible Stresses: As per IS:4622 - 2003

Note : While calculating the permissible stresses the condition wet and inaccessible
is considered for embedded parts and wet and accessible for gate for one side no
water condition of maximum load.
I. Embedded Parts – As per IS 4622 - Wet and Inaccessible condition

1. Structural steel – IS 2062 -2006 Grade E250-A/B
Govt. of Kerala
ACROSS PULIKKEEZHU
S.No Stresses in kg/cm2

Type of stresses Factor Thk < 20mm Thk 20 – 40mm
2
YP :2550kg/cm YP : 2448kg/cm2
UTS:4180kg/cm2 UTS:4180kg/cm2
1 Direct compression & 0.40YP 1020 979
compression in bending
2 Direct tension and 0.40YP 1020 979
tension in bending
C /C O F TR A C K = 1 2 5 0 0
3 Shear Stress 0.30YP 765 734
4 Combined stress 0.50YP
75 150 175 1275 1224
5 Bearing stress 0.45YP 1147 1102
II. Gate Leaf – As per IS 4622 - 2003 1 5 0 Wet2 5 0 and Accessible

VENT = 12000 condition
1. Structural steel – IS 2062 – 2006 Grade E 250 B RIV ER FL O W
240
Stresses in kg/cm2
S.No Type of stresses Factor Thk < 20mm Thk 20 – 40mm
2
YP:2550kg/cm YP:2448kg/cm2
UTS :4180 kg/cm2 UTS :4180kg/cm2
100
150
1 Direct compression and 0.45YP 1148 1102
compression in bending
53
6 0
10
16
10
2 Direct tension and 0.45YP 8 0 10 1148 1102
30 12
tension in bending 8
250
2
153
300
3 Shear Stress 0.35YP 893 857

4 Combined stress 0.60YP 1530 1469
120
100
5 Bearing stress 1 2 0
0.65YP 1685 1347
100
100
600
50 10
490
1175
20
nd 2
III. Bearing stress in 2 stage concrete M200
10 1 7 0 as
1 0 per IS 456 ----- 52kg/cm
337
Groove Details:
16
3
12130
16
300
150
250
16 90 15 10
181
149
10
60
230
70
33
81
100
82
75 SEA FL O W
16
16
235
S E A L C /C = 1 2 1 5 0
100 100 200

400
Govt. of Kerala
ACROSS PULIKKEEZHU
4.0 Design of Gate Leaf:

 C / C of side seals : 12150mm
 Height of gate : 3000mm
 Design Head : 3.1500M
Water thrust on the gate = w X L X h ( H – h / 2)

Where w = Density of water 1t/m3
L = C/C of Side seals = 12.15M
Govt. of Kerala
ACROSS PULIKKEEZHU
H = Design head = 3.15M

 Water thrust on the gate = 1 X 12.15 X 3.0 (3.15 – 3.0 / 2) = 61.875t
It is proposed to design gate in two elements.
Element Size Head Thrust in t

Bottom element 12.150 X 1.300 3.15 39.488
Top element 12.150 X 1.700 1.85 20.655
4.1 Design of Bottom Element :

The disposition of horizontal girders are as follows.
1 0 .2 6 7 t
C/C of side seals = 12.15M 4 1 .6 6 7
3 .1 5 0
RA = 20.244t 2 9 .2 2 1 t
1 .8 5 0
20
RB = 19.244t A B
35 50 45
130
4.1.1 Design of Horizontal Girders :
Load on horizontal girders are as follows :
RA = 20.244t RB = 19.244t
It is proposed to design girder ‘A’ for a load of 20.244t and adopt the same
section for girder ‘B’
Load on girder ‘A’ = 20.244t
17.5 1215 17.5

RA = RB = 10122kg 1250
BM = (20244 / 8) (2 X 1260 – 1215) = 3302302kgcms.
It is proposed to provide skin plate out of 10mm stainless steel having 18%
chromium (Non corrosive). Hence no corrosion allowance is proposed.
The Co-acting width of Skin plate :

Govt. of Kerala
ACROSS PULIKKEEZHU
L = 1250cm B2 = 35cm B1 = 50 / 2 = 25cm

L / B1 = 1250 / 25 = 50 V1 = 0.98
L / B2 = 1250 / 35 = 35.7 V2 = 0.86
V1 B1 + V2 B2 = 0.98 X 25 + 0.86 X 35 = 54.6cm  54cm
But as per IS 800 – 1984 cl : 3.5.2.1 the Max. co-acting width of skin plate is 20t
to the innermost face of the stiffening.
Co-acting width = 40t + B = 40 X 0.85 + 0.8 = 34.8 cm adopted 35cm
Sectional properties are as follows:

35. 0
Area = 133.75cm2
0.85
48.70
47.85
IXX = 202900cm4 0. 8
Z1 = 4167cm3
100.0
Z2 = 4240cm3
53.15
Z3 = 3817cm3
1.0
24. 0
i) Bending stress on U/S of skin plate = 3302302 / 4167 = 792kg/cm2 < 1148kg/cm2
ii) Bending stress on D/S of skin plate = 3302302 / 4240 = 779kg/cm2 < 1148kg/cm2
iii) Bending stress on D/S of flange = 3302302 / 3817 = 865kg/cm 2 < 1148kg/cm2
iv) Shear stress = 10122 / (49 X 0.8) = 258kg/cm 2 < 893kg/cm2
Check for deflection:
Permissible deflection L / 800 = 1250 / 800 = 1.563cms.
Actual deflection 
= [20244 / (384 X 2047000 X 202900)] [8 X 1250 3– 4 X 1250 X 12152 + 12153]
= 1.274cm < 1.575cm.
Design of Welds :
Shear force = 10122kg IXX = 202900kg/cm2
Govt. of Kerala
ACROSS PULIKKEEZHU
A. Design of weld between Skin plate and web.

F1 = S A y / 2 I = (10122 X 35 X 0.85 X 48.275) / (2 X 202900) = 36kg/cm length
Proposed 6mm fillet having strength of 0.7 X 0.6 X 893 = 375kg/cm length
B. Design of weld between Web and flange

F2 = (10122 X 24 X 1.0 X 52.65) / (2 X 202900) = 32kg/cm length
4.1.2 Design of End Box :

The disposition of rollers and horizontal girders are as shown.
RA = 20073kg 20244kg
a
19244kg
b
A B
RB = 19415kg
13 50 13
76
Max. Roller load = 20073 / 2 = 10037kg  10.1t

Bending moment = 20073 X 13 = 260949kgcm
Bending moment on each end box = 260949 / 2 = 130475kgcm
Proposed 490 X 10mm with 10mm padding plate for End box.
ZXX = (2 X 1.0X 492) / 6 = 800cm3
Bending stress = 130475 / 800 PL 10 + 10mm padding
= 163kg/cm2 < 1148kg/cm2

33.7
Shear stress = 10100 / (2 X 49 X 1.0)

49.0
= 103kg/cm2 < 893kg/cm2

Bearing stress = 10100 / (2 X 8 X 1.0)
15.3
= 631kg/cm2 < 1326kg/cm2

4.1.3 Design of Skin plate and Vertical stiffeners for bottom element :
The dispositions of stiffeners are as shown :
T R A C K C /C = 1 2 5 0 0
1 8 5 0 L IF T IN G C / C = 8 8 0 0
1 0 5 0
10
10
8
510
W E B F U L L D E P T H W E B
1000
S T IF F E N E R S S T IF F E N E R S S T IF F E N E R S
850
5 6 1
150
150
1 37 70 0 4 0 0 4 0 0 4 0 0 4 0 0 4 0 0 4 0 0 4 0 0 4 0 0 4 0 0 4 0 0 4 0 0 4 0 0 4 0 0 4 0 0
1 0 8 8
10
150
Govt. of Kerala
ACROSS PULIKKEEZHU
4.1.3.1Design of Skin plate & Vertical stiffeners below Girder ‘A’:

Head to the center of the panel = 3.15 - 0.35 / 2 = 2.975M
ie, p = 0.298kg/cm2
12y
12x
20
13y
a = 35
11x
13x
11y
15
b = 40 b = 40
b/a = 40 / 35 = 1.143 ‘K’ value for b/a : 1.143 is
 11X =  20.43  11Y =  12.70
 12X =  12.91  12Y =  42.94
 13X =  43.57  13Y =  13.30
Bending stress in skin plate :

2 2 2 2 2
b = [(K/100) X ((p X a ) /s )] = [(K /100) X (0.298 X 35 ) / 0.85 ] = 5.053K kg/cm
2 2 2 2
 11x =  103kg/cm < 1148kg/cm  11Y =  64kg/cm < 1148kg/cm
2 2 2 2
2 2 2 2
Check for combined stress : (Max. on D/S of skin plate)

2 2
x = 779 + 65 = 844kg/cm < 1148kg/cm
2 2
y = - 217kg/cm < 1148kg/cm
C =  8442 + 2172 + 844 X 217 = 971kg/cm2 < 1530kg/cm2
Design of vertical stiffener : w1 w2

Head to the center of the panel = 0.298kg/cm2
20
A
20 15
35
Govt. of Kerala
ACROSS PULIKKEEZHU
W1 = 2 X ½ X 202 X 0.298 = 119kg

W2 = 2 X 15 X 20 X 0.298 = 179kg
RA = 298kg
Point of application
= [(½ X 203 X ⅔) + 20 X 15 X 27.5] / (½ X 202 + 15 X 20) = 21.833cm
BM = 298 X 21.833 – [(119 X (21.833 - ⅔ X 20) + (179 X 1.833 2 / (15 X 2))]
= 5475kgcm
The co-acting width of skin plate :

L = 35 B = 20
L/B = 1.75 V = 0.27
2VB = 2 X 0.27 X 20 = 10.8cm  11cm
It is proposed to provide 150 X 8mm as vertical stiffener.
11
0.85
Area = 21.35cm2
4.88
IXX = 556cm4
15
0 .8
Z1 = 114cm3
10.97
Z2 = 51cm3
Bending stress in tension = 5475 / 114 = - 48kg/cm 2 < 1148kg/cm2

Bending stress in compression = 10805 / 51 = + 107kg/cm 2 < 1148kg/cm2
Check for combined stress :

2 2
x = - 67 - 48 = - 115kg/cm < 1148kg/cm
2 2
y = 220kg/cm < 1148kg/cm
C =  1152 + 2202 + 115 X 220 = 295kg/cm2 < 1530kg/cm2
4.1.3.2Design of Skin plate between Girder ‘A’ & ‘B’ :
Head to the center of the panel = 3.15 – (0.35 + 0.5 / 2) = 2.55M
4y
ie, p = 0.255kg/cm2
4x
20
2y 3y
b = 50
10
2x 3x
20
a = 40 a = 40
Govt. of Kerala
ACROSS PULIKKEEZHU
b/a = 50 / 40 = 1.25 ‘K’ value for b/a = 1.25 is
 2x =  30.1  2Y =  18.8
 3x =  40.3  3Y =  12.09
 4x =  10.17  4Y =  33.9

2 2 2 2 2
b = [(K/100) X ((p X a ) /s )] = [(K/100) X (0.255 X 40 ) / 0.85 ] = 5.647K kg/cm
2 2 2 2
2 2 2 2
2 2 2 2

2 2
x = 779 + 57 = 836kg/cm < 1148kg/cm
2 2
y = - 191kg/cm < 1148kg/cm
C =  8362 + 1912 + 836 X 191 = 946kg/cm2 < 1530kg/cm2
Design of vertical stiffener :

Govt. of Kerala
ACROSS PULIKKEEZHU
Head to the center of the panel = 0.255kg/cm 2 W3 W4 W3
W3 = ½ X 2 X 202 X 0.255 = 102kg
20
W4 = 2 X 10 X 20 X 0.255 = 102kg
B
C
20 10 20
RB = RC = 153kg 50
BM= (153 X 25) – {102 X 11.667 + [(102 / 2) X (10 / 4)]} = 2507kgcms

L = 50 B = 20
L / B = 2.5 V = 0.46
2VB = 2 X 0.46 X 20 = 18.4cm  18cm
18
0 .8 5
Area = 27.30cm2
3 .9 1
IXX = 648cm4
15
0 .8
1 1 .9 4
Z1 = 165cm3
Z2 = 54cm3


2 2
x = - 68 - 15 = - 83kg/cm < 1148kg/cm
2 2
y = 228kg/cm < 1148kg/cm
C =  832 + 2282 + 83 X 228 = 279kg/cm2 < 1530kg/cm2

Govt. of Kerala
ACROSS PULIKKEEZHU
4.1.3.3 Design of Skin plate and vertical stiffener above Girder ‘B’:
Head to the center of the panel = 3.15 – (0.35 + 0.5 + 0.45 / 2) = 2.075M
ie, p = 0.208kg/cm2
16y
25
18x
b = 45
16x
18y
20
17x
17y a = 40
a = 40
b/a = 45 / 40 = 1.125 ‘K’ value for b/a = 1.125 is
 16x =  19.24  16Y =  12.00
 17x =  9.21  17Y =  30.69
 18x =  32.82  18Y =  9.85

b = [(K/100) X ((p X a2)/s2)] = [(K / 100) X (0.208 X 402) / 0.852] = 4.606K kg/cm2
2 2 2 2
2 2 2 2
2 2 2 2
Check for combined stress : Max. on D/S of skin plate.

2 2
x = 779 + 42 = 821kg/cm < 1148kg/cm
Govt. of Kerala
ACROSS PULIKKEEZHU
2 2
y = - 141kg/cm < 1148kg/cm
2 2 2 2
C =  821 + 141 + 821 X 141 = 900kg/cm < 1530kg/cm
Design of vertical stiffener :
Head to the center of the panel = 0.208kg/cm 2
w5 w6
W5 = 2 X ½ X 202 X 0.208 = 83kg
W6 = 2 X 25 X 20 X 0.208 = 208kg
20
RD = 291kg D
20 25
45
Point of application
= [(½ X 203 X ⅔) + 20 X 25 X 32.5] / (½ X 202 + 25 X 20) = 27.024cm
BM = 291 X 27.024 – [(83 X (27.204 - ⅔ X 20) + (208 X 7.024 2 / (25 X 2))]
= 6709kgcm

L = 45 B = 20
L/B = 2.25 V = 0.325
2VB = 2 X 0.325 X 20 = 13cm

13
0.85
2
Area = 23.05cm
4.55
IXX = 587cm4
15
0 .8
3
Z1 = 129cm
11.3
Z2 = 52cm3

Check for combined stress : Max. on D/S of skin plate.

Govt. of Kerala
ACROSS PULIKKEEZHU
2 2
x = - 45 – 52 = - 97kg/cm < 1148kg/cm
2 2
y = 151kg/cm < 1148kg/cm
2 2 2 2
C =  97 + 151 + 97 X 151 = 216kg/cm < 1530kg/cm
4.2 Design of Top Element :
The disposition of horizontal girders are as follows.
C/C of seals = 12150mm
17.557t
53.333
1.85M
3.098t
RC = 14.483t
0.15M
25
C D
40 70 60
RD = 6.172t 170cm
4.2.1 Design of Horizontal Girders :

It is proposed to design Girder ‘C’ for a load of 14.483t and adopt same section for
girder ‘D’.
Load on girder ‘C’ = 14.483t

17.5 1215 17.5
RC = RD = 7241.5kg 1250
BM = (14483 / 8) (2 X 1250 – 1215) = 2326332kgcms.
It is proposed to provide skin plate out of 10mm SS plate.
The Co-acting width of Skin plate :

L = 1250cm B1 = 70 / 2 = 35cm B2 = 40cm
L / B1 = 1250 / 35 = 35.71 V1 = 0.98

L / B2 = 1250 / 40 = 31.25 V2 = 0.86
V1 B1 + V2 B2 = 0.98 X 35 + 0.86 X 40 = 68.7cm

Govt. of Kerala
ACROSS PULIKKEEZHU
But as per IS 800 – 1984 cl : 3.5.2.1 the Max. co-acting width of skin plate is 20t
to the innermost face of the stiffening.
Co-acting width = 40t + B = 40 X 0.85 + 0.8 = 34.8 cm adopted 35cm

Sectional properties are as follows:
35. 0
Area = 133.75cm2
0.85
IXX = 202900cm4
48.70
47.85
0. 8
Z1 = 4167cm3
100.0
Z2 = 4240cm3
53.15
1.0
Z3 = 3817cm3 24. 0
i) Bending stress on U/S of skin plate = 2326332 / 4167 = 558kg/cm2 < 1148kg/cm2
ii) Bending stress on D/S of skin plate = 2326332 / 4240 = 549kg/cm2 < 1148kg/cm2
iii) Bending stress on D/S of flange = 2326332 / 3817 = 609kg/cm 2 < 1148kg/cm2
iv) Shear stress = 7242 / (49 X 0.8) = 185kg/cm 2 < 893kg/cm2
Check for deflection:

Permissible deflection L / 800 = 1250 / 800 = 1.563cms.
Actual deflection 
= [14483 / (384 X 2047000 X 202900)] [8 X 1250 3– 4 X 1250 X 12152 + 12153]
= 0.911cm < 1.563cm.
Design of Welds :
A. Design of weld between Skin plate and web.
F1 = S A y / 2 I = (7242 X 35 X 0.85 X 48.275) / (2 X 202900) = 26kg/cm length
Govt. of Kerala
ACROSS PULIKKEEZHU
B. Design of weld between Web and D/S flange.

F2 = (7242 X 20 X 1.0 X 52.65) / (2 X 202900) = 19kg/cm length
4.2.2 Design of End Box :

The disposition of rollers and horizontal girders are as shown.
RA = 13357kg 14483kg
a
6172kg
b
A B
RB = 7298kg
13 70 13
96
Max. Roller load = 13357 / 2 = 6679kg  6.7t

Bending moment = 13357 X 13 = 173641kgcm
Bending moment on each end box = 173641 / 2 = 86821kgcm
Proposed 490 X 10mm with 10mm padding plate for End box.
ZXX = (2 X 1.0 X 492) / 6 = 800cm3
PL 10 + 10mm padding
Bending stress = 86821 / 800
= 109kg/cm2 < 1148kg/cm2
33.7
49.0
Shear stress = 6700 / (2 X 49 X 1.0)
= 68kg/cm2 < 893kg/cm2 15.3
Bearing stress = 6700 / (2 X 8 X 1.0)

= 418kg/cm2 < 1326kg/cm2
4.2.3 Design of Skin plate and Vertical stiffeners for Top element :
The dispositions of stiffeners are as shown :
T R A C K C /C = 1 2 5 0 0
1 8 5 0 L IF T IN G C / C = 8 8 0 0
1 0 5 0
10
10
8
510
W E B F U L L D E P T H W E B
1000
S T IF F E N E R S S T IF F E N E R S S T IF F E N E R S
850
5 6 1
150
150
1 37 70 0 4 0 0 4 0 0 4 0 0 4 0 0 4 0 0 4 0 0 4 0 0 4 0 0 4 0 0 4 0 0 4 0 0 4 0 0 4 0 0 4 0 0
1 0 8 8
10
150
Govt. of Kerala
ACROSS PULIKKEEZHU
Note : Since the loads are less it is proposed to adopt the same stiffeners of bottom element.
4.5 Design of Roller :
Max. Roller load on bottom element = 10.1t
Max. Roller load on top element = 6.1t
 Max. Roller load = 10.1t
Material cast steel IS: 1030 Grade 280 - 520W
Permissible stress = 1.6 X 520 X 10.2 / 1000 = 8.486t/cm 2
Proposed 400 roller with 50mm tread width
C = 0.418  (10.1 X 2047) / (20 X 5) = 6.01t/cm2 < 8.486t/cm2
4.6 Design of Bearings :

Max. Roller load = 10100kg
Min. Bearing capacity required as per IS4622-2003 = 10100 X 1.5 = 15150N
Proposed self lubricating bush bearing (with Max. corrosion resistance) DB grade
DB-C ASTM B271 alloy No C955002 having UTS 620MPa having ID 95, OD 110
and 100 long.
Bearing pressure = 15150 / (8 X 10) = 190kg/cm 2 < 400kg/cm2
4.7 Design of Roller Axle :
Material proposed Stainless steel: 20Cr13 IS: 1570 part-V
Yp = 490MPa UTS = 630MPa
Permissible Bending stress = 1999kg/cm2 Permissible Shear stress = 1499kg/cm2
10100kg
RA = 14884kg
RB = - 4784kg 9.0
A
19
B
BM = 14884 X 9.0 = 133956kgcm

Proposed 100mm at the bearing and 80mm at end box.
ZXX = 98cm3
Govt. of Kerala
ACROSS PULIKKEEZHU
A = 50cm2
Bending stress = 133956 / 50 = 1366kg/cm2 < 1999kg/cm2
Shear stress = 14884 / 50 = 298kg/cm2 < 1499kg/cm2
Bearing stress = 14884 / (7 X 2) = 744kg/cm2 < 1326kg/cm2
4.8 Design of Web stiffeners :
d/t ratio = 100 / 0.8 = 125 > 85
Hence as per IS 800 vertical stiffeners are to be provided.
The min. I required = 1.5 X (d3 X t3 / c2)

Where I = Moment of inertia of a pair of stiffeners about the center of the
web or a single stiffener about the face of the web.
t = The thickness of web = 0.8cm.
d = Depth = 100cm.
c = The max. permitted clear distance = 180cm.
Min. I required = 1.5 X 1003 X 0.83 / 1502 = 34cm4 0.8
Proposed 100 X 8mm stiffeners.

0
1
.8
0
IXX = (2 X0.8 X 103 / 12) + 2 X 0.8 X 5.42

= 180cm4 > 34cm4
0
1
Govt. of Kerala
ACROSS PULIKKEEZHU
5.0 Design of Embedded parts:

Max. Wheel load = 10.1t i.e., 10100kg
5.1 Thickness of SS Track plate : ( when track is with line contact)

t = 6 X 0.786 X1.55  p X ν / l X E
where l = tread width in mm = 50
P= wheel load in N = 99081N
ν = Radius of the wheel : 200mm

2
E= Modulus of elasticity : 200810.7N/mm
t = track thickness in mm
t = 6 X 0.786 X 1.55  (99081 X 200) / (50 X 200810.7) = 10.27mm
Proposed 150 X 16mm SS track plate 20Cr13 IS1570 Part V.
5.2 Design of Roller Track:

15
12
Area = 99.2cm2
1.6
1.6
10.8
IXX = 9060cm4
1 .6
20
3
Z1 = 838cm
14.0
1.6
Z2 = 647cm3 15
5.3 Bearing Stress in Concrete :

 = 0.2813 X P[EC /(ES X I X w2)] 1/3
Govt. of Kerala
ACROSS PULIKKEEZHU
 = Bearing pressure in concrete kg/cm2

P = Roller load = 10100kg
EC /ES = Modular Ratio of concrete to steel (M200) = 1/8.98
I = Moment of inertia = 9060cm4
w = width of track base = 15cm
 = 0.2813 X 10100 [1 / (8.98 X 9060 X 152)] 1/3 = 10.8kg/cm2 < 52kg/cm2
5.4 Bending Stress :
b = (0.5 P/z) [(ES/Ec) X (I/w)]1/3 = (0.5 X 10100 / 647) [(8.98 / 1) X (9060 / 15)] 1/3
= 67kg/cm2 < 1020kg/cm2
5.5 Shear stress :

S = 10100 / (2 X 20 X 1.6) = 158kg/cm2 < 765kg/cm2
10100kg
5.6 Web Compression :
Considering 45 disposition of load.
1.6
Thickness of web = 1.6cm 1.6
Web compression = 10100 / (6.4 X 1.6)
= 986kg/cm2 < 1958kg/cm2 6.4cm
25 7 .5
5.7 Check for shear in concrete : 12
Load per cm length = 15 X 10.8 1 .6
= 162kg/cm length
Shear length =  2 (6.7 + 32.5)
= 55.4cm
15
Permissible punching shear in concrete as per
IS 456 – 2006 cl. 31.6.31 C = 0.16 fCK
= 0.16  20
Govt. of Kerala
ACROSS PULIKKEEZHU
= 0.716MPa
= 7.30
Shear in concrete = 162 / ( 2 X 55.4)
= 2.06kg/cm2 < 7.3kg/cm2
6.0 Gate weight C.G calculations:
S.No Description Size No Weight x Wx

12350 X 10 – 1300 1 1260.3 0.5 630.0
1 Skin plate
12350 X 10 – 1700 1 1648.0 0.5 824.0
490 X 10 – 3000 4 461.6 25.5 11770.0
170 X 8 – 485 24 82.8 25.25 2092.0
2 End Box
200 X 10 – 200 16 50.3 34.7 1743.0
150 - 16 8 22.6 34.7 785.0
1000 X 8 - 12300 4 3089.8 51.0 157539.0
240 X 10 – 12790 2 481.9 101.5 48912.0
3 Horizontal girder 200 X 10 – 12790 2 401.6 101.5 40762.0
90 X 8 – 1000 32 180.9 51.0 9224.0
ISMC 200 X 75 – 11936 1 266.2 11.0 2928.0
1000 X 8 – 3000 5 942.0 51.0 48042.0
150 X 10 – 3000 5 176.6 101.5 17927.0
4 Vertical stiffener
150 X 8 – 3000 24 678.3 8.5 5765.0
L 100X100X8 – 3114 1 150.9 109.0 16448.0
160 X 10 – 12080 2 303.4 ---- ----
5 Spice plate
160 X 10 – 450 4 22.6 24.5 556.0
400 Ø roller with self
6 Roller assembly lubricating bearing and SS 8 728.0 34.7 25262.0
axle 91kg/roller
7 Side guide 36kg/assembly 4 144.0 26.3 3787.0
8 Seal assembly 30 ‘Z’ type side seal- 3000 2 45.2 ---- ----
30 bulb – 3000 2 15.0 ---- ----
40 X 10 – 3000 2 18.9 ---- ----
157 X 10 – 3000 2 74.0 ---- ----
L 75 X 75 X 8 -3000 2 53.4 ---- ----
76 X 10 – 12150 1 36.9 ---- ----
70 X 10 – 12150 1 66.5
1 38.0
Govt. of Kerala
ACROSS PULIKKEEZHU
20 X 20 – 12150
Lifting
9 150kg/assembly 2 300.0 ---- ----
Arrangement
10 Fasteners 100kg/assembly 1 100.0 ---- ----
11542.7 394996.0
x = 394996 / 11243 = 35.13 adopted 35cms

Note : Gate weight is taken without weight of lifting arrangement
7.0 Hoist Capacity Calculations:
1) Weight of gate : 12500kg
2) Roller friction :
F = P/R(fa X r + fr)
Where F = Roller friction in kg
P = Water thrust = 61875kg
R = 20cm
fa = Coeff. of friction = 0.2 for Antifriction bearing
r = 4.0cm (Bearing ID 80mm)
fr = 0.1
 F = (61875 / 20) (0.20 X 4.0 + 0.1) = 2784kg
3) Seal friction :
Side seal friction: 2 X  X b X h X l
= (2 X 0.2 X 3.0 X 0.1575 X 300) = 425kg
4) Friction due to pre-compression of seals = 1.5 X 2 X 300 = 900kg
5) Side guide friction = 5% of gate weight = 0.05 X 12500 = 625kg
6) Seating pressure @ 250kg/M = 12.15 X 250 = 3038kg
Check for self closing:

Govt. of Kerala
ACROSS PULIKKEEZHU
The force opposing self closing = 1.2 X all frictions + seating pressure
= 1.2 (2784 + 425 + 900 + 625) + 3038
= 8718kg < 12500kg
Hence self closing
Hoist capacity required:
Self weight of gate : 12500.00
Roller Friction : 2784.00
Seal Friction due to water thrust : 425.00
Guide friction : 625.00
Friction due to pre compression of seals : 900.00
17234.00
Add 20% reserve capacity : 3447.00
20681.00kg
Proposed to provide 25t rope drum for operation of the same.


Sluice Gate

Загружено:

Сведения о документе

Оригинальное название

Авторское право

Доступные форматы

Поделиться этим документом

Поделиться или встроить документ

Параметры публикации

Этот документ был вам полезен?

Это неприемлемый материал?

Авторское право:

Доступные форматы

Sluice Gate

Загружено:

Авторское право:

Доступные форматы

Irrigation Deprtment

Design of Sluice Gates(12Mx3M)

The Sluice gate across Pulikkeezhu river at Mahadevikadau in Karthikapally

Panchayath in Haripad Constituency is consist of with 1Nos. of 12.0M(W) X 3.0M(H)

regulator gates of vertical type wheeled gates

as shown in groove details.

depends on the flow.

2.0 Technical Details :

 No. of gates : 1No.

 Vent width : 12000mm

 Vent height : 3000mm

 Sill level : RL - 2.00M

 Top of gate : RL + 1.00M

 Top of pier : RL + 6.215M

 Height of gate : 3000mm

 Design head : EL 3.55 – 0.40 = 3.15M

rain water hence designed for 12150mm

 C/C of Roller tracks : 12500mm

 End to End of Groove : 12800mm

 Skin plate : On saline water side

 Seals : On saline water side with L type of sealing to facilitate

both side sealing

 Type of Gate : Vertical lift fixed wheel gates

 Designed as per : IS 4622 - 2003

 Operated by : Rope Drum Hoist

S No. Components Proposed Remarks

plate, end box, vertical stiffeners, IS 2062

girder, Sill beam seal Crest etc.,

3 Roller pins Stainless Steel IS : 1570 (Part V)

5 Seal Seats Stainless Steel IS : 1570 (Part V)

4.0 Permissible Stresses: As per IS:4622 - 2003

I. Embedded Parts – As per IS 4622 - Wet and Inaccessible condition

S.No Stresses in kg/cm2

II. Gate Leaf – As per IS 4622 - 2003 1 5 0 Wet2 5 0 and Accessible

3 Shear Stress 0.35YP 893 857

100 100 200

4.0 Design of Gate Leaf:

Water thrust on the gate = w X L X h ( H – h / 2)

H = Design head = 3.15M

It is proposed to design gate in two elements.

Element Size Head Thrust in t

4.1 Design of Bottom Element :

17.5 1215 17.5

BM = (20244 / 8) (2 X 1260 – 1215) = 3302302kgcms.

The Co-acting width of Skin plate :

L = 1250cm B2 = 35cm B1 = 50 / 2 = 25cm

V1 B1 + V2 B2 = 0.98 X 25 + 0.86 X 35 = 54.6cm  54cm

Co-acting width = 40t + B = 40 X 0.85 + 0.8 = 34.8 cm adopted 35cm

Sectional properties are as follows:

A. Design of weld between Skin plate and web.

B. Design of weld between Web and flange

4.1.2 Design of End Box :

Max. Roller load = 20073 / 2 = 10037kg  10.1t

= 163kg/cm2 < 1148kg/cm2

Shear stress = 10100 / (2 X 49 X 1.0)

= 103kg/cm2 < 893kg/cm2

= 631kg/cm2 < 1326kg/cm2

4.1.3.1Design of Skin plate & Vertical stiffeners below Girder ‘A’:

b/a = 40 / 35 = 1.143 ‘K’ value for b/a : 1.143 is

 11X =  20.43  11Y =  12.70

 12X =  12.91  12Y =  42.94

 13X =  43.57  13Y =  13.30

Bending stress in skin plate :