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Michael Cable
a angle
a absorption coefficient
a mass fraction reacted
a thermal diffusivity
OL{ Ostwald solubility coefficient for gas i
P rate of growth parameter for sphere
y auxiliary parameter in Appen's property calculations
S concentration boundary layer thickness
X wavelength of electromagnetic radiation
X wavelength of wave on liquid
X thermal conductivity
X dimensionless viscosity parameter
Xo true thermal conductivity
XR apparent thermal conductivity due to radiant heat transfer
rj viscosity
List of Symbols and Abbreviations
1.1 The Historical Development onwards glass was the pre-eminent choice
of Glass Technology of alchemists and chemists for their appa-
ratus. Even if borosilicate glass for labora-
1.1.1 Introduction tory apparatus (Pyrex) is a twentieth cen-
tury invention, the relatively fragile glass
Glass making is an extremely old tech- apparatus then available was essential to
nology, the history of which has often been many laboratory operations in earlier
recounted, see for example Douglas and times. One of the events having an obvious
Frank (1972), but is constantly in need of claim to mark the beginning of modern
revision as archaeological evidence keeps science was Galileo's work on the motion
advancing our understanding of various of the planets which would have been im-
aspects and throwing up new puzzles. Here possible without astronomical telescopes
we consider only how the general advance needing glass lenses. Isaac Newton's pio-
of science and the evolution of glass mak- neering work in optics, begun in 1666, also
ing have interacted with each other. Few required prisms, lenses and mirrors. Other
events earlier than the middle of the seven- basic investigations which required glass
teenth century deserve detailed discussion; apparatus were the classic investigations of
until that time chemistry and physics were the properties of gases (Boyle's law and
too primitive to be able to assist develop- Charles's law), thermometry, barometry
ment of high temperature processes like and the development of microscopes.
glass or ceramic manufacture or iron mak-
ing. But before proceeding it is salutary to
remind ourselves of the brilliant technical 1.1.2 The Beginnings of Glass Technology
achievements occasionally produced in The earliest written records of glass
distant ages: first, skill in glass melting making are some famous clay tablets, dat-
such as the Wilsford bead (Guido et al., ing from around 650 BC, from the library
1984) and the sealing-wax red glass from of Assur-bani-pal, see Douglas and Frank
Nimrud (Cable and Smedley, 1987 b) and (1972), but these are incompletely under-
the glass of the Lycurgus cup (Brill, 1965) stood because we have no dictionary to
required; second, virtuosity in after work- explain the technical terms. Many cen-
ing of the cold glass such as the Roman turies passed before written accounts of
diatreta ware (Wiedman, 1954), the Port- glass making contained any useful insight
land or Barberini vase, and the modelling besides recipes to be followed by rote.
of the Lycurgus cup. These remind us that The earliest development in glass mak-
technological advance has often come ing of which we have a reasonably docu-
about by intuition and intelligent trial and mented description seems to be the inven-
error experimentation rather than by ap- tion of glass of lead by Ravenscroft around
plying scientific methods or knowledge. 1673-1676 (Moody, 1988, 1989). From
Even in recent times advances in scientific very distant times it had been common to
understanding have often been stimulated make much European glass using sand and
by technical advances rather than the con- an alkali flux obtained from plant ash. By
verse. mediaeval times it was known that leach-
Several notable cornerstones of modern ing the ash and purifying the alkali by
science depended on the availability of evaporation had several advantages in
glass apparatus and from mediaeval times melting the glass. Unfortunately this also
1.1 The Historical Development of Glass Technology
made glass of simpler compositions richer 1962), generally with a commentary by the
in alkali, to the serious detriment of chem- translator as exemplified by Merret's Art
ical durability. When Ravenscroft was of Glass (1662) and Kunckel's Glasmacher-
called their rescue the holders of the kunst (1679). Although these give much
monopoly on glass in England were in useful information they are little more than
danger of losing their privilege because of recipe books: insight into the reasons why
customer dissatisfaction with the chemical particular things should be done or
durability of their product. Ravenscroft avoided is rare. The beginnings of a sound
rescued them by developing a glass of lead glass science needed a better understand-
(not the same as modern English lead crys- ing of both chemistry and physics. Devel-
tal). This is the earliest work that we know opments in chemistry were needed to per-
where an investigation was deliberately mit the analysis of both glasses and raw
made to find how to modify glass proper- materials as well as to understand the dif-
ties by adjusting composition. However, ference between elements such as sodium
this could not have been done by scientific and potassium or calcium and magnesium.
methods because chemistry was still on a Science lacked a proper understanding of
mystical basis and the techniques of analy- heat, which was thought of as some kind of
sis needed did not exist. Some of the short- chemical element though, as knowledge
comings of chemical knowledge of those developed, it had to be treated as one with
times are indicated by the many years that a negative mass. As a result melting and
Isaac Newton devoted to chemical studies solidification and also glass formation
which had a negligible influence, unlike his could not be understood. The only impor-
profound insights into gravitation and tant glass properties that could easily be
light. His Optics (1704) was the first impor- measured were density and refractive in-
tant scientific book to be published in any dex.
vernacular language rather than Latin. It This gives an unduly pessimistic a pic-
was not only directly concerned with the ture of what practitioners of the useful arts
properties of glass but also the first to ex- could achieve. For example, in those days
pound the modern scientific method of glass makers did have some simple quality
proposing hypotheses, devising experi- control tools for their ash, probably de-
ments to test them and reporting the re- pending more on taste than anything else
sults before theorizing further. It is inter- because sodium and potassium salts have
esting to speculate how much further he different tastes as do carbonate, chloride,
might have developed optics if he had been sulphate and nitrate; there are published
able to experiment with glasses of dis- comments such as "the bitterest is the best
tinctly different refractive indices and dis- for making glass". Assessment of silica was
persions. The primitive state of glass tech- a bigger problem and it was often assumed
nology may have let him down but led him that all whitish stones which would neither
to invent the reflecting astronomical tele- dissolve in acid nor be affected by heat but
scope. struck a spark with steel were chemically
The most influential of all books on equivalent and equally suitable for making
glass was Antonio Neri's L'Arte Vetraria glass. The reasons for this situation are
which first appeared in AD 1612 and was clear: no other analytical tools were avail-
soon translated into both Latin and sev- able. Another century was to pass before
eral other vernacular languages (Turner, much progress was possible with any of
1 Classical Glass Technology
Tig.z
expertise and tends to lend credence to his Faraday (1791-1867) was asked by the
strictures on D'Antic (Barton, 1989). Board of Longitude and the Royal Society
to find how to make good quality optical
glasses to enable better instruments to be
1.1.4 The Nineteenth Century
made and worked on this project from
Enormous advances were made during 1825 to 1830 when, having had reasonable
the last century. The title of most eminent success and not seeing how to make much
glass technologist of all time should proba- further progress, he asked to be released to
bly be awarded to Joseph Fraunhofer continue his work with electricity. Faraday
(1787-1826) who as a more or less self ed- (1830) described his methods but his work
ucated orphan was in 1806, at the age of 19, failed to have any practical impact on glass
employed at the Optical Institute in Bene- manufacture, largely because the system of
diktbeuern, where he assisted the elderly controlling glass making, to ensure that the
Guinand in developing the stirring of glass taxes were paid, and the way in which taxes
melts to produce optical glasses capable of were levied made experimentation by glass
making good achromatic doublets. Fraun- makers too difficult and expensive for most
hofer soon supplanted Guinand and spent of them to contemplate. The small scale of
the whole of his regrettably short career in his operations may also have failed to im-
this post, making his enormous contribu- press glass makers (Cable and Smedley,
tions to astronomical optics, especially 1989).
spectral analysis and diffraction, whilst en- William Vernon Harcourt (1789-1871)
gaged in the manufacture of astronomical was an important pioneer about whose
telescopes. Although none of the telescopes work we know too little. Vernon Harcourt
made by Fraunhofer himself still exists, was a Church of England clergyman who
one made to the same design by his imme- was influential in founding first the York-
diate successors is still to be seen at the shire Philosophical Society (his father was
Harvard College Observatory. Archbishop of York at the time) and then
One of Fraunhofer's (1817) published the British Association for the Advancement
papers shows that he had developed a test of Science; the early history of the latter has
for the chemical durability of glasses using been recounted by Morrell and Thackray
sulphuric acid and also implies that he was (1981). During much of his long life he
the discoverer of the mixed alkali effect, spent a great deal of time in making un-
that is to say recognizing that a mixture of usual glasses using a hydrogen furnace that
alkalis often gives properties quite different he had invented (Vernon Harcourt 1844).
from what one would have predicted from His interest was to extend the range of op-
measuring properties of glasses containing tical properties available to allow better
only each alkali alone. Although chemistry optical instruments to be made, latterly in
was advancing rapidly, Fraunhofer would conjunction with Prof. Stokes who under-
have been hindered by lack of pure materi- took the optical measurements (Stokes,
als and inability to analyse them or his 1871). He used at least 29 elements in his
glasses. These problems were rather less glasses and was the first person ever to use
severe for Michael Faraday, the most cre- at least 13 of them in glasses, see Fig. 1-5.
ative of all scientists to have spent some of He produced good samples of titanate, bo-
his time working as glass technologist, who rate and phosphate glasses. Unfortunately
had better resources close to hand. his work, like Faraday's, led to no practical
12 1 Classical Glass Technology
Li Be B 0 F
Al Si P S
Figure 1-5. Periodic table
Na Mg
of the elements showing
K Ca Ti V Cr Mn Fe- Co Ni Cu Zn As
those used in his glasses by
Vernon Harcourt. Those
Sr Mo Cd Sn Sb which he was the first to
use are marked by a bold
Ba W Au TI Pb Bi outline; the others shown
had previously been used
U
II in glasses.
applications. The punitive tax on glass had coincidence that the Siemens Brothers had
been abolished in 1845 so that was not the important roles in both electrical machin-
reason in this instance. Perhaps glass mak- ery and in glass melting.
ers were unwilling to take seriously the re- The tank furnace, which made possible
sults of such small scale laboratory experi- continuous large scale production of
ments by an amateur or to consider using molten glass, and machines for mechanized
such unusual ingredients. production of containers and flat glass
The real beginnings of glass technology were inventions crucial to the glass indus-
had to wait for the arrival on the scene of try which together revolutionized it. The
Abbe and Schott who began the first really earliest patent for a regenerative glass melt-
fruitful investigations of property-compo- ing furnace appears to have been granted
sition relations in 1881, again with the in- to Robert Stirling in 1816 but this patent
tention of improving optical instruments, was never published, or exploited. Never-
initially microscopes. Their success owed theless it seems that Wilhelm Siemens
much to the collaboration of Carl Zeiss knew of this work (Maurer and Bischoff,
and his son Roderich in developing meth- 1930). Attempts to make glass melting con-
ods of large scale high quality lens manu- tinuous had begun as early as 1840 when
facture which were soon also applied to Joseph Crosfield obtained a patent for a
the production of photographic lenses: reverberatory furnace in which batch was
Schott and Zeiss remain influential names placed on an inclined surface and ran
today. The results of their pioneering in- down into a pot as it melted. Chance
vestigations were described in detail by Brothers in Smethwick obtained a patent
Hovestadt (1900) and an English transla- for a tank about this time but, even if tried,
tion by Everett (1902) soon appeared. there is no record of it being successful.
The basic engineering industries devel- The regenerative tank furnace was
oped rapidly during the nineteenth cen- brought to success by two of the Siemens
tury, making possible advances in many Brothers, of whom there were five,
other fields which required the large scale Friedrich, Hans, Karl, Werner, and Wil-
production of components and machines helm, who between them worked in Eng-
or high standards of accuracy; the develop- land and Russia as well as Germany but
ment of electrical machines playing an es- remained in regular contact. Friedrich had
pecially important part. It is an interesting worked on regenerative furnaces in Eng-
1.1 The Historical Development of Glass Technology 13
land in 1857 and, jointly with Wilhelm, ob- Owens began work on bottle manufacture
tained an English patent for a regenerative around 1898, his major work took place in
system of firing a gas furnace in 1861. The the early years of the present century, so his
regenerator as a means of heat recovery story will be taken up later.
brought both higher temperatures and bet-
ter fuel economy. The first successful glass
1.1.5 The Twentieth Century
tank was built by Friedrich in Dresden in
1867; on examining its plans one is sur- In the early years of the century the pos-
prised to see how little the main features sibility of solids reacting together was be-
changed during the ensuing years. The use coming widely recognized and some of the
of the tank for melting glass then spread earliest systems studied were of interest to
rapidly. At about the same time Friedrich glass makers. For example, Cobb (1910)
also devised a three compartment pot published some studies of reactions involv-
which allowed continuous melting and ing sodium carbonate, calcium carbonate,
working on a smaller scale but it was never and alumina with silica. Gustav Tammann
successfully exploited. A fascinating his- (1861-1938) did much to develop scientific
tory of these developments has been writ- studies of glasses, including melting reac-
ten by Stein (1958). tions, over an extended period. One of the
The introduction of iron mold was an most notable pioneers was W. E. S. Turner
important step forward in the glass indus- (1881-1963) who, at the beginning of the
try. Magoun obtained an American patent first World War, was already an ambitious
for their use in 1847 and their usage was university physical chemist. The early
soon accepted. The first major develop- stages of the war showed him how badly
ment in mechanization occurred in United the British glass industry needed scientific
States where the machine pressing of glass advice and research for which it had been
made great progress between about 1820 relying on Germany and this led to him
and 1860. Soon after this the possibilities of found the Society of Glass Technology in
the press and blow process for hollow ware 1915 and the Department of Glass Tech-
were seen. In 1865 Gillinder of Pittsburgh nology at Sheffield University a year later.
was granted a patent for a combined press This was the first University Department
plunger and blow pipe with which he could to have glass technology as its special field
press the top of a water jug and then blow of teaching and research. For forty years
the body. Following this line of thought from its foundation the department was
Arbogast in 1881 developed the pressing of organized and financed in a way very un-
the neck and parison of a bottle in one usual for those times but probably now
mold followed by its transfer to another widely thought very commendable, relying
mold for blowing to the final shape, which heavily on funding coming directly from
he patented in 1882. This reversal of the the glass industry and being run by a joint
traditional way of making containers in University-Industry committee.
which the mouth was the last part to be The first successful attempt to produce
shaped and hence called the finish was cru- an approximate theory to describe the
cial to the subsequent development of all kinetics of solid state reactions was by
mechanized processes. The first blow and Jander (1927) who used data for systems
blow machine for containers was invented including carbonates and silica to support
by Ashley, in England, in 1886. Although his theory. This developed an interest in
14 1 Classical Glass Technology
studies of glass making reactions among cation of his random network hypothesis of
chemists as well as glass technologists. oxide glass structures (see Sec. 5.1.1). This
Science saw rapid advances in all fields. derived from early studies of crystal struc-
More and more elements became readily tures by X-ray diffraction which had led
available and could be incorporated into Zachariasen consider how one could build
glasses to investigate their possible uses. up extended structures in which all bond-
Correspondingly ever wider ranges of ap- ing requirements were met and nearest
plications have called for novel glasses neighbor coordination maintained with-
with properties not previously known or out imposing the exact long range order
studied. Important novel families of glasses that a crystal demands. Although this is a
have been developed: these include inor- static geometrical model of glass structures
ganic non-oxide glasses such as the chalco- it has remained useful and fruitful to the
genides sharing many general structural present time, although it is now generally
similarities with oxides; quite unexpected thought that models based on rates of
inorganic systems of which the halide, es- cooling required to avoid crystallization
pecially fluoride, glasses are the most nota- are more universally valid (Turnbull and
ble; metallic glasses and organic glasses, Cohen, 1960); however, they do not yield
the last of which are no longer given only such a rich harvest of ideas about composi-
grudging recognition by glass scientists. tion-property relations. The next most ex-
All of these are discussed in later chapters citing development in structural studies
of this volume. probably was the ability to use high magni-
One of the most significant develop- fication electron microscopy to examine
ments for glass technology was the Griffith sub-liquidus phase separation after about
(1920) theory for the strength of brittle ma- 1960.
terials which proposed that surface flaws Developments in technology also saw
were the controlling factor (see Sec. 13.3). enormous strides in many fields, some con-
Griffith himself tested his theory on glass sidered to be in the realms of fantasy, if
bulbs deliberately scratched with a dia- thought about at all in earlier times. An
mond. This at once aroused interest in the interest in lighting, initially for purely eco-
strength of glasses and provided a sound nomic reasons, had led Count Rumford to
theoretical underpinning for previously ill invent photometry two hundred years ago
defined and poorly understood studies of (Brown, 1979) and twentieth century devel-
glass strength. It thus had an enormous opments in lighting again called for major
beneficial influence on such work and on improvements by glass technologists, for
attempts to improve the practical strength example, in glasses for sealing to wire leads
of glasses. A notable practical result was and others resistant to sodium vapour,
the elegant demonstration by Thomas then more recently glasses suitable for the
(1960) that strength is not necessarily de- envelopes of quartz-halogen lamps. An in-
pendent on sample size. teresting review of the development of
The X-ray diffraction analysis of crystal lamp manufacture in Germany has re-
structures was a particularly exciting field cently been published by Tober (1990 a, b).
which had an enormous impact on glass Radio equipment made rather different de-
science in the first quarter of the century. mands for the development of glasses and
The most influential event in glass science television demanded consideration of X-
was probably Zachariasen's (1932) publi- ray absorption, the improvement of glass
1.1 The Historical Development of Glass Technology 15
homogeneity and development of high success until the Libbey Owens company
quality pressing for large face plates. Solid was established in 1916.
state electronics and microelectronics have The 1920s saw advances in other meth-
had yet other requirements, mainly for ods of drawing flat glass and in polished
electrical and mechanical properties. Some plate manufacture. The Pittsburgh sheet
of the ways in which glasses played a part process was first operated in the United
in these advances have been recorded in an States in 1928 and brought to Europe in
impressive history of one of Britain's most 1930. The Pilkington continuous process
successful industrial research laboratories, for grinding both sides of the cast plate
the General Electric Company's Hirst Re- ribbon at the same time was a notable
search Centre, by Clayton and Algar engineering achievement of the 1930s.
(1989). The vast expansion of architectural However, the most important large scale
uses and automobile manufacture put flat development was the invention of the
glass production under great stress and Float process in the 1950s which made the
must have played an important part in the very expensive plate process redundant. By
decisions to invest very large sums in the a remarkable coincidence the Float pro-
development of the Float glass process. cess was being worked on simultaneously
The industry's major developments were by both Ford in the United States and
in flat glass manufacture, automatic pro- Pilkington in Britain but Pilkington sub-
duction processes for containers and lamp mitted their patent applications only a few
bulbs, and the development of fibers for months before Ford and thus won the race
insulation and for textiles. The first im- which neither of them had consciously been
provement in flat glass production was the running. Some of the problems encoun-
Sieverts process which mechanized the tered and solved by Pilkington Brothers in
blowing of hand gathered cylinders and making the process work have been de-
somewhat increased their size but the Lub- scribed by Pilkington (1969).
bers process of 1903 was more important. Considerably quicker success attended
This mechanized the blowing of large the inventors of machines for making bot-
cylinders, up to about 12 m long and 0.6 to tles. Michael J. Owens joined E. D. Libbey
0.8 m in diameter, but these still had to be when Libbey moved his bottle factory from
split then opened up in a flattening furnace. Boston, Massachusetts, and reopened in
This increased the size of sheets that could Toledo, Ohio, in 1888. By 1894 Owens had
be made and the scale of production but developed a paste mold machine which
not the quality. Better flatness had to await could make lamp chimneys and he began
the success of drawing flat sheet directly work on a bottle making machine in 1898.
from the melt. Patents for sheet glass pro- By 1903 Owens had produced a successful
cesses date back to the 1850s but then had six arm rotary machine which differed
no chance of success. Fourcault, who had from most others in the way in which it was
obtained a Belgian patent for a sheet draw- supplied with glass. Semiautomatic ma-
ing process in 1902, was the first to succeed chines which had to be supplied with gobs
but did not manage to produce continu- by a skilled gatherer already existed and
ously drawn sheet glass until 1916, during persisted until about 1960. Owens solved
the First World War. Colburn obtained a the gathering problem by using his parison
United States patent in 1903 and a French mold for this purpose. The parison mold
one in 1905 but likewise did not achieve dipped into a pool of relatively fluid glass
16 1 Classical Glass Technology
and was filled by suction; a second mold ers capable of supplying accurately made
was then used for blowing, just as in the gobs of good quality glass to the forming
press and blow process. Further models machines. This was necessary for any other
followed and by 1920 improved and very type of machine to compete with the
effective machines which used six, ten, fif- Owens. The Homer Brooke feeder was first
teen, and twenty sets of molds had been used in 1903 but was not very successful
been put on the market. However, the because it used a cup to collect the glass
Owens machine had important disadvan- from a steady stream and thermal homoge-
tages, some technical and some commer- neity was impossible to maintain. The cru-
cial. The major technical problem (which cial advance here was made in 1922 by
was never solved) was the cut-off scar on Karl Peiler, a Massachusetts Institute of
the base of the container where the hot Technology graduate, when he introduced
glass had been severed by a knife as the the first of the modern type of Hartford
parison mold was lifted from the pool of feeder which used a reciprocating vertical
glass. The Owens machine was very large plunger and surrounding tube to control
and this was a disadvantage. Apart from its the flow of glass and produce separate gobs
actual physical dimensions and weight, one at a time from the orifice. This made
hence heavy power consumption (despite possible the successful development of
its continuous rotation), it also required gob-fed machines for container manufac-
large number of sets of molds for every ture and took away from the Owens ma-
article made. It was therefore suitable for chine the one major advantage that it had
long runs producing millions of one type of enjoyed since its invention.
container but much less suited to produc- Containers are now almost universally
ing a range of different products on a less made by the Individual Section, or IS, ma-
ambitious scale. Commercial disadvan- chine which was invented in 1925 by Henry
tages included the high initial cost, the Ingle of the Hartford Empire Company.
strict licensing arrangements and the Nearly all previous machines had been
heavy royalty payments required. Many conceived as using molds on a circular
smaller manufacturers therefore were not table which rotated, at first only intermit-
willing to use the Owens machine. This tently, to execute the necessary sequence of
stimulated work on feeder fed blow and operations. Most machines, other than the
blow machines. Owens, used two tables, one for parisons
The glass industry has been very fortu- and one for blow molds. The major novel-
nate in its engineering pioneers. The ties of the IS machine were to have molds
Owens machine was brought almost to which are stationary, apart from opening
perfection by about 1920: it then remained and closing, only the neck ring holding the
almost unchanged but was an important glass being moved, which greatly de-
bottle producer until about 1960 when it creased essential operating power con-
was supplanted by machines supplied by sumption, and to make each section essen-
gob feeders; the most successful of these tially independent of the others, which
likewise established its main features at an allowed interruption of part of the ma-
early stage. chine, for example to change a mold, with-
The most important advance needed by out having to stop the whole operation, a
container manufacture was the successful feature unique to the IS. Although numer-
development of forehearths and gob feed- ous improvements have been made to con-
1.1 The Historical Development of Glass Technology 17
trol methods and mechanisms in recent rics of the nineteenth century used glass
years, for example the development of the fibers interwoven with silk. The evolution
narrow mouth press and blow process for of a separate branch of the industry
containers in addition to the original blow devoted to fibers dates from the 1930s
and blow and wide mouth press and blow when the Owens-Corning company was
methods, the IS remains identifiably the established and has ever since been the
original machine and the most efficient yet leader in this field.
widely exploited. None of the numerous Other important advances which have
alternative machines developed in the last received little public attention include high
sixty years has long survived direct compe- quality dimensionally accurate pressing for
tition with the IS, one of the important television screen face plates, car headlight
reasons being that having the molds sta- lenses and some optical components. The
tionary, except for opening and closing, al- development of small tank furnaces, partly
lows much more efficient mold cooling to lined with platinum and using platinum
be installed. The Heye company in Ger- stirrers, for the continuous production of
many has developed a machine of great very homogeneous optical glass also
technical promise but it has yet to become played a vital part in satisfying the needs of
a major competitor of the IS. the optical industries.
Although processes were needed for the Optical instruments benefited from vig-
large scale manufacture of rod and tube, orous research into expanding the ranges
which had long been drawn by hand, their of combinations of optical properties avail-
development did not need the same imagi- able in glasses. During the last twenty
native leap to entirely new methods as had years this has been matched by advances in
containers. The Danner process, developed lens design resulting from use of comput-
in 1912, is remarkably like the traditional ers. Previously lens design and the evalua-
hand made process with glass being con- tion of aberrations depended on extremely
tinuously fed onto the outer surface of an tedious manual ray tracing for every mod-
inclined rotating mandrel from which it is ification envisaged. Computer ray tracing
drawn off. The Philips process is similar so accelerated the evaluation of lens de-
but draws the glass from inside a hollow signs that major improvements in perfor-
mandrel. Corning developed both upward mance have been realized in the recent
and downward drawing processes and the past.
Velio process is also a downward drawing A number of notable developments have
one. come from the Corning research laborato-
The large scale production of glass fiber ries, the earliest being Pyrex borosilicate
for insulation and for textiles was another glass for laboratory ware and other pur-
important twentieth century development. poses needing good thermal shock resis-
One of the puzzling facts of the early days tance or chemical durability. Some years
of glass technology was the high strength later the Corning ribbon machine made
of fine fibers and this must have influenced possible the very large scale production of
attempts to exploit them. Reaumur, who lamp bulb envelopes and Corning also de-
attempted to convert bottles to glass ce- veloped a process for spinning television
ramic about 270 years ago, also realized tube components. On a more scientific
that sufficiently fine glass fibers would be level the Corning laboratories saw the in-
capable of being woven. Some novelty fab- vention of optical wave guides (also devel-
18 1 Classical Glass Technology
oped by the STL laboratories in England); gen temperatures. This property depends
photosensitive glasses, the exploitation of on a particular type of crystal structure
which by S. D. Stookey and his colleagues and there is no sign that glasses can show
led to glass ceramics (see McMillan, 1979) such behavior. However, it has been shown
(see Vol. 11, Chap. 4 of this series); pho- that such superconductors can be made as
tochromic glasses and more recently poly- glasses and then converted to the crys-
chromatic glass which can have multi- talline superconducting form by the usual
coloured images developed in it. Another glass-ceramic techniques (Zeng et al., 1989).
Corning success was the exploitation of Where this can be done it is much simpler
phase separation in borosilicate glasses to than the usual ceramic techniques of prep-
make Vycor which is produced by making aration.
and forming an easily melted alkali boro-
silicate glass then heat treating it to cause
phase separation. After that it is leached in
acid to leave a microporous skeleton of 1.2 Choice of Glass Compositions
almost pure silica which can be fired again
to densify it. This makes possible the man- Choosing a glass composition is a more
ufacture of some articles very difficult to complicated exercise than may at first ap-
form when working directly with pure sil- pear. One must first establish the proper-
ica. It also provides microporous struc- ties important to the final user, next con-
tures for other applications. sider those properties important to the
glass maker, then achieve a balance be-
The last two decades have seen the need
tween these and lastly determine what
for glasses with much smaller transmission
choice of batch materials will produce ei-
losses than previously imagined to be feasi-
ble, for use in optical communication ther the best quality or, perhaps, the cheap-
systems and this has been one of the most est glass meeting the quality requirements.
fruitful research and development fields Table 1-1 gives some examples of the range
(see Chap. 15). This has led to the develop- of compositions used for various purposes.
ment of halide glasses made in systems
1.2.1 Properties Important to the User
never before considered capable of pro-
ducing glasses or worth investigation (see Many glass properties vary fairly
Chap. 8). Subsequent developments have smoothly with composition across a con-
led to studies of other possible optical siderable range. The user of a glass for any
communication devices including optical particular purpose therefore wishes to
switches and amplifiers; this has encour- choose the glass which will be the best for
aged detailed studies of glasses with non- his application. This requires decisions
linear optical properties (see Chap. 12). about the most important properties and a
Glasses are usually good electrical insu- search for the glass coming closest to the
lators but can be made with a very wide desired values. Which properties are im-
range of electrical properties including portant depends very much on the appli-
semi-conduction and fast ion conduction. cation. From a designer's point of view,
The most exciting discovery of the past few strength would nearly always be the first to
years in the ceramic field has been 'high be considered. However, because the prac-
temperature' superconductors, meaning tical strength of glasses is determined more
those which superconduct at liquid nitro- by surface flaws than anything else,
1.2 Choice of Glass Compositions 19
Type of glass Na 2 O K2O CaO MgO ZnO BaO PbO A12O3 B 2 O 3 SiO2 Other
Containers
Mid 19th C bottle 4.7 0.9 20.5 5.4 0 0 0 4.4 0 62.5 Fe 2 O 3
Mid 20th C bottle 14.5 0.3 9.9 0.3 0 0 0 1.0 0 73.7 SO3
Late 20th C bottle 13.5 0.4 11.0 1.5 0 0 0 1.0 0 72.3 SO 3
Pharmaceutical
Ampoule 9.0 3.0 0 0 0 6.5 0 9.0 8.0 64.5
Ampoule 12.8 0 3.9 1.1 2.3 0 0 8.1 1.4 70.2
Flat glass
Float (UK) 13.0 0.6 8.4 3.9 0 0 0 1.0 0 72.6 SO 3 ,Fe 2 O 3
Fourcault sheet 12.3 0.7 8.8 3.6 0 0 0 1.8 0 72.1 SO 3 , Fe 2 O 3
Lead crystal
English 5.1 7.2 0 0 0 0 30.0 1.0 0 56.5
European 1.0 14.9 0 0 0 0 24.0 0.1 0 60.0
Laboratory ware
Pyrex 4.1 0.5 0.3 0.2 0 0 0 2.2 11.9 80.8
Kavalier 7.6 7.7 7.4 0.3 0 0 0 0.6 0 76.4
Vycor
As melted 6.6 0 0 0 0 0 0 3.5 26.9 62.7
After leaching 0.2 0 0 0 0 0 0 0.8 4.0 95.0
Sealing glasses
Molybdenum 4.8 0.7 0.9 0 0 4.6 0 4.8 8.4 75.5
Tungsten 4.0 1.8 0 0 0 0 0 2.0 16.9 75.3
Fibers
E glass 0.5 - 19.0 3.5 0 0 0 15.0 7.0 55.0 F2
Textile 1.0 0 18.0 4.5 0 0 0 14.6 7.4 54.3
Mineral wool 3.5 1.1 10.4 10.3 0 0 0 13.5 0 45.6 15.5Fe 2 O 3
C glass 8.5 0 14.0 3.0 0 0 0 4.0 5.0 65.0
Incandescent lamp
Envelope 16.3 1.0 5.5 3.4 0 2.0 0 1.4 0 70.3
Pinch 12.9 0.9 0.4 0 0 0 22.6 0.5 0 61.8
Pinch 5.1 7.2 0 0 0 0 30.0 1.0 0 56.5
Sodium vapor lamp
Inner coating 14.0 0 6.0 0 0 0 0 24.0 48.0 8.0
Inner coating 6.5 0 10.0 0 0 0 0 23.7 37.0 22.6
Inner coating 0 0 5.0 0 0 10.0 0 32.5 24.0 0 28.5 P 2 O 5
Outer casing 15.0 1.0 6.4 3.7 0 2.3 0 1.5 0.5 69.1
Totals may be less than 100% because of rounding off or omission of some minor constituents (e.g. refining agents
or decolorizers).
is strongly dependent on composition, es- some typical viscosity curves for different
pecially alkali and alumina contents, and types of glasses and shows that a wide
thus should always be included. Next we range of working temperatures can be re-
come to the properties essential for the quired. Also the liquidus temperature must
specific application. These may include re- be below the temperature at which the melt
fractive index, electrical resistivity, thermal must be held to begin forming operations.
expansion, transparency to or absorption The actual devitrification characteristics
of radiation, softening temperature, and so may be less important but it can be useful
on. These properties fall into two classes, to know whether crystal growth may be
those for which a specific value is needed, rapid if it does occur. The glass manufac-
like refractive index in an optical glass or turer also wants to have a glass as easy as
thermal expansion for a sealing glass, and possible to melt, refine, and homogenize
those that need to be better than some par- but these factors are not capable of being
ticular limit, like chemical durability or specified in terms of standard properties.
thermal expansion when thermal shock re- Some glasses contain significant propor-
sistance is important. tions of elements which can exist in more
than one valence state and these may need
their oxidation states to be controlled. The
1.2.2 Properties Important
most familiar example is the decolorizing
to the Glass Maker
of glass in which iron is oxidized, as far as
Apart from the criteria set by the final possible, to the ferric state which gives a
user, several properties are very important paler tint than the same concentration of
to the glass manufacturer. The viscosity- iron reduced to ferrous. On the other hand,
temperature characteristic is crucially im- to make a heat absorbing glass one would
portant to efficient forming; Fig. 1-6 shows wish to reduce the iron to ferrous which
has a broad absorption peak in the near
infrared. Control of oxidation is generally
1 1 I i |\ 1 1 1 1 | 1 1 1 1
achieved largely by the selection of oxidiz-
-\
\ 1 ing or reducing materials added to the
\ batch but partly by control of furnace at-
AA \
\2
\ mosphere. In small scale laboratory melt-
10 \3 \ • :
k manufacture.
The batch materials can considerably in-
fluence ease of melting, degree of segrega-
tion during melting, volatilization losses,
1 I 1 i I I 1 I i i i i i i refining, and homogeneity of the glass.
500 1000 1500 2000
Temperature in °C
Both control of oxidation and overall melt-
ing performance can also be affected by
Figure 1-6. Viscosity-temperature relations for some
common types of glasses. 1) vitreous silica, 2) a glass minor constituents, that is to say cations or
for fibers, 3) a container glass, 4) sodium disilicate, anions added at levels usually below 1%,
5) lead crystal. which control oxidation through mutual
1.2 Choice of Glass Compositions 21
interactions or have beneficial effects on possible to keep the same thermal expan-
melting, refining, and homogeneity. The in- sion but adjust composition to match one
teractions between iron and arsenic, anti- more property. With a four component
mony or cerium can play an important glass three properties can be matched, and
part in decolorizing. Sulfate is the most so on, see Fig. 1-7. Looked at formally it
commonly used refining agent: arsenic is may be seen that trying to match a partic-
often efficient but now rarely used because ular set of n properties requires n degrees of
of legal controls on its use and halides can freedom or, since every composition must
be effective. The glass maker will usually add up to 100%, n + 1 components.
expect to be allowed to modify slightly the If the number of constraints exceeds the
user's composition specification to opti- degrees of freedom it is impossible to sat-
mize these factors. isfy all the desired requirements. In that
case it will be necessary to accept a com-
promise. Choice of a glass composition
1.2.3 Choice of Glass Composition
used to rely heavily on the glass technolo-
Taking account of all the properties re- gist's experience and intuition, requiring
ferred to above can easily produce a list of first the selection of a composition, then
ten or more factors important to either the checking its properties, then making an-
user or the glass maker. Finding a glass to other guess and repeating the process until
satisfy all these requirements may not be the desired result was obtained: this could
easy. However, the task is easier if only be a tedious process. Any exercise of this
some of the properties need to have specific
values and the others need only to be
within some given limit. The number of
constraints to be met is the most important
reason for the complexity of most commer-
cial glasses many of which contain at least
six major constituents: soda, potash, lime,
magnesia, alumina, and silica. It is in fact
gratifying that so many different glasses
can be made without requiring a much
longer list of constituents although most of
the elements have some specific use. The
most commonly used other oxides include
Li 2 O, ZnO, B 2 O 3 , BaO, and PbO.
If one tries to select a glass from a binary
system only two degrees of freedom are
available: 1) which particular system to
choose (e.g. Na 2 O-SiO 2 , K 2 O-SiO 2 or
Li 2 O-SiO 2 ) and 2) the specific composi-
tion. The composition may be chosen so Figure 1-7. Property value surfaces for two different
properties (Y and Z) in a four component system
that one property, such as thermal expan-
(A-B-C-D). All compositions along the line XX
sion coefficient, has the desired value but have the same values of Yand Z; a third property can
all other properties are then already fixed. also be matched by choosing a particular composi-
If a third component is added it becomes tion along this line.
22 1 Classical Glass Technology
kind is made much easier if models exist to inherent instability of drawing a flat sheet,
describe the relations between properties these processes have very strict require-
and composition. This can clearly greatly ments for viscosity in the drawing chamber
reduce the number of steps needed and the and the rate of cooling of the sheet. As a
necessity for numerous trial melts and result the soda-lime glasses originally used
measurement their properties. had to be held very close to their liquidus
temperatures and were subject to devitrifi-
cation. This remained a serious problem
1.2.4 Composition-Property Relations
for some years. Eventually it was discov-
Most research on composition-prop- ered that partial replacement of lime by
erty relations has been restricted to sys- magnesia greatly alleviated the problem by
tems with no more than three components. somewhat lowering liquidus but also giv-
The major exceptions have been when an ing much slower crystal growth. The clas-
investigation was undertaken with the in- sic work on the subject is by Swift (1947),
tention of producing a model for predict- see Fig. 1-8. Ever since then flat glass com-
ing properties from composition. Several positions have contained about 8% CaO
factors have influenced this; the most im- and 3.5% MgO.
portant are the scientist's normal wish to Another important problem concerned
work with as simple a system as is worth the glass used in electric lamp bulbs
investigating and the difficulty of repre- through which the wires carrying the cur-
senting data for more than three compo- rent are sealed. This glass must have suit-
nents in a two dimensional diagram, as able thermal expansion for sealing to the
illustrated just above. The latter was a wires, appropriate softening point and
very serious problem before the ability of
computers to work in multi-dimensional
space was exploited. This is clearly seen in
the invaluable comprehensive collection of
composition-property data assembled in
six volumes by Mazurin and his colleagues
(1973-1981), which is limited to three com-
ponents. Some of the problems of dealing
with more complex glasses can be appreci-
ated by consulting books such as Volf
(1961) where much insight into the reasons
for the complexity of several types of glass
may be obtained but information on the
specific effects of various individual com-
ponents helpful in designing a new glass
may be sparse.
One of the most familiar examples of
1000
developing new compositions to solve Temperature in °C
manufacturing problems is sheet glass. The
Figure 1-8. Devitrification characteristics of flat glass
upward drawing of sheet glass was first compositions with 0, 2, and 4% MgO. Full lines are
brought into production by Fourcault dur- for devitrite and dashed ones for cristobalite; after
ing the first World War. Because of the Swift (1947).
1.2 Choice of Glass Compositions 23
good electrical resistivity up to at least nor- where X is the property value, a{ coeffi-
mal lamp operating temperatures. The sec- cients for each constituent and c{ the con-
ond requirement implies a glass of fairly centration of each constituent present.
high soda content but this clashes with the Concentrations are often expressed as
third. Using a lead glass similar in compo- weight percentages, which are generally
sition to English lead crystal met those re- the most convenient to use: in principle
quirements and far more glass of this type molar percentages ought to be better, espe-
is today used in lamps than for making cially when oxides of very different molar
decorative products. masses are concerned but, with linear ap-
proximations, the accuracy is not always
1.2.5 Models for Composition-Property improved by converting to moles. Some-
Relations times, because m components give only
m — 1 degrees of freedom, compositions are
Most experimental work has obviously expressed by the ratios of the other con-
led to data allowing the prediction of prop- stituents to the silica content when Eq.
erties from the composition. Fortunately (1-2) must be used; the coefficient a0 then
simple additive equations are quite suc- represents the notional property value for
cessful for several important properties pure silica. If the regression analysis fitted
over the range of compositions most often the data very closely there would be no
used. Much effort was devoted to such point in using more than the necessary
work by a number of pioneer glass technol- number of coefficients; that is to say m — \.
ogists; one of the oldest such investigations Sometimes, when the fit is acceptable but
being that of Winkelmann and Schott clearly not perfect, using m coefficients and
(1894). Such models are entirely empirical having one more degree of freedom in the
and often of unknown accuracy and lim- curve fitting exercise can yield a slightly
ited validity. Properties for which there are better result.
widely accepted models of this kind in-
clude thermal expansion, room tempera- Before computers were available, pro-
ture density, refractive index, Young mod- cessing the data and obtaining the best set
ulus, Poisson ratio, dielectric constant, of coefficients was a very tedious task and
surface tension, specific heat, and thermal this clearly made the evaluation of com-
conductivity. One of the most attractive plex models too daunting a task for most
features of Scholze's (1977) well known investigators. Occasionally the inverse of
book is the inclusion of a considerable the property was found to give a better
number of these models and some com- correlation but few other refinements were
parisons of their predictions and ranges of widely tried.
validity. It is unfortunate that present under-
standing of the structures of glasses still
The classic models nearly all assume does not provide a more scientific basis for
that a property is a simple linear function dealing with accurate composition-prop-
of composition and capable of calculation erty relationships. The most important ad-
from an equation of the type vances of recent years have been in the
X = Zaici (1-1) more sophisticated models and methods of
analysis made possible by the development
or of computer hardware and software. One
= a0 a, ct (1-2) of the earliest useful attempts to work from
24 1 Classical Glass Technology
a rather sounder base was the work of Their original measurements and analysis
Huggins and Sun (1943) who used molar were restricted to a range of compositions
volumes rather than simple factors for den- including soda, potash, lime, magnesia,
sity itself. Huggins used his approach for alumina, and silica but were later extend-
optical constants as well as density. The ed to include small proportions of sev-
following sections discuss some of the par- eral other oxides. In separate exercises
ticular properties of greatest interest to they also dealt with lead crystal glasses
glass technologists and illustrate some of (Lakatos et al., 1977, 1978, 1979) and
the difficulties that can arise. glasses for insulating fibers (Lakatos et al.,
1981).
Geologists are interested in the viscosi-
1.2.5.1 The Viscosity-Temperature ties of silicates, though not to the precision
Relation wanted by glass technologists; two inter-
esting papers on the estimation of viscosity
It should be no surprise to find that vis- in systems of geological interest have been
cosity has received more attention than published but, so far as is known, no one
most other properties. One of the first at- has compared their predictions with those
tempts to produce a simple useful method already discussed. Bottinga and Weill
was that of Okhotin (1954) whose work is (1972) reviewed viscosity data for a wide
discussed by Braginskii (1973). range of compositions and pointed out the
One of the most notable exercises has considerable scatter when plotted as In 77
been the work of Lakatos et al. (1972- versus mole fraction silica (XSiO2) but
1981). They made their own set of very chose best fit straight lines for several seg-
careful viscosity measurements on a set of ments with boundaries at XSiO2 = 0.35,
carefully selected glasses and then analysed 0.45, 0.55, 0.65, 0.75, and 0.81. They then
the results. This work was initially in- used a simple linear additive relation to
tended only to cover a fairly narrow range estimate In 77 at 50 °C intervals from 1200
of compositions close to those used for to 1700°C for each of these ranges for
containers and flat glass (Lakatos et al., 11 oxides (SiO2, TiO 2 , FeO, MnO, MgO,
1972 a) but experience has shown that it CaO, SrO, BaO, Li 2 O, Na 2 O, and K 2 O);
can be extrapolated considerably outside alumina was dealt with in terms of six alu-
the original field with reasonable accuracy. minate compounds of Na, K, Mg, Ca, Ba,
Their particular success was to find that and Mn (e.g. MgAl2O4). They include a
the constants A, B, and <90 in the Vogel- reasonably detailed comparison of their
Tamman-Fulcher equation for viscosity predictions with reported data; this indi-
logrj = -A + B/(0-0o) (1-3) cates excellent agreement at highest tem-
peratures and growing discrepancies at
can be well represented by simply additive lower temperatures, as might be expected.
terms for each of the oxides present. Thus They report that 77% of their results lay
for a glass with m components and hence within +0.25 In rj units and 99% within
m — 1 degrees of freedom, ±0.75 units.
: = 1 to m - j (1-4) Shaw (1972) based his work partly on
Bottinga and Weill but used a different ap-
(1-5)
proach to temperature dependence which,
(1-6) according to the examples that are quoted,
1.2 Choice of Glass Compositions 25
gives a somewhat better fit than Bottinga obtain the factors but gives large errors for
and Weill. Natural logarithm of viscosity is many other compositions, as might be ex-
again assumed to be a simple sum of the pected when his range of compositions was
contributions by each oxide but tempera- narrow. One possible solution to that
ture dependence is assumed to be of simple problem is to divide the system into differ-
Arrhenius form, ent regions and treat each one separately.
Doing this in terms of primary phase fields
lnrj = \nrio + E*/T (1-7)
as suggested by Babcock (1977) has obvi-
and the activation energy £* also de- ous merit for liquidus temperature. The au-
scribed by a simple additive relation for the thor has confirmed that this method gives
mole fraction of each oxide multiplied by liquidus temperatures in the soda-lime-
an appropriate coefficient obtained from alumina-silica system (Silverman, 1939) to
calculations made for each pseudobinary within + 8 °C for most of the compositions
silicate system. This assumption about the used in the original analysis; the largest
form of the viscosity-temperature curve discrepancy being 18 °C.
means that extrapolation to lower temper- Simply as an exercise in curve fitting,
atures and much higher viscosities cannot dividing any curve into short segments is
be relied on. The apparent activation en- likely to allow it to be acceptably described
ergy for viscous flow in a typical soda-lime- by a series of straight lines. However, nar-
silica glass increases by a factor of about rowing the composition field for which a
2.5 between 1400 °C and 600 °C, so this is a given model is evaluated, which will im-
considerable weakness in seeking to use prove accuracy within that field, is likely to
Shaw's model at lower temperatures. incur larger errors on extrapolating be-
It is possible that either of these methods yond its limits. This is certainly true when
may give as good or better results, at high a complex curve is modelled by several sep-
temperatures, than the models usually arate segments.
used for compositions outside the range The possibility of improving liquidus
usually used by the glass industry, but glass temperature predictions has recently been
technologists are often more interested in investigated by Backman et al. (1990). This
lower temperatures and higher viscosities work attempted to predict liquidus tem-
than are dealt with by these models. peratures in the soda-lime-silica system
using thermodynamically based models as
well as empirical regression analysis and
1.2.5.2 Liquidus Temperature
also measured the liquidus temperatures of
Liquidus temperature is the one impor- 50 complex glasses with 10 components. In
tant property for which difficulties must be planning the work it was expected that it
expected to arise. Liquidus shows sharp might be possible to derive coefficients for
minima as well as inflexions and maxima each of the minor constituents which
across sections of most systems and multi- would give reasonable values of the liq-
ple linear regression analysis might not be uidus of these complex glasses by estimat-
expected to succeed. That is certainly the ing the change from its value for the pure
conclusion reached on examining the at- soda-lime base glass. In fact a multiple
tempt of Lakatos et al. (1974, 1976 a) to regression analysis for the whole body of
calculate liquidus by simple linear regres- data proved the best of the models exam-
sion; his model fits quite well data used to ined, partly because accurate thermody-
26 1 Classical Glass Technology
namic modelling is not possible even for approximation which works reasonably
the basic soda-lime-silica system because well only because so many glasses fall in a
some of the essential data are lacking. Yet rather narrow range of compositions. A
this best model still give errors of a hun- better model has recently been proposed
dred degrees or so for some compositions. by Richet (1987); this allows the tempera-
When one considers how many experi- ture dependence to differ for each oxide.
ments are needed to establish even a fairly However, his analysis covers temperatures
straightforward ternary phase diagram, it only up to about 950 °C and thus may not
would have been a surprise if data for only be as accurate at the temperatures used for
fifty complex glasses had produced a suffi- glass forming operations as might be
ciently refined model. hoped.
negligible. In the former case the methods This concept was first put forward by
usually used for radiant transfer across Schuster (1903) who showed that, for a par-
empty space may be used; in the latter the allel beam of radiation travelling through a
problem is properly treated as simple con- partially transparent grey body, the net
duction but most glasses fall in the inter- heat flux density due to the emission and
mediate range. reabsorption of radiation could be written
The infrared transmission of most glasses
= (8n2aT3/a)dT/dx (1-10)
varies very significantly with wavelength
over the range important for radiant heat which by analogy with conduction gives
transfer, which may be estimated by Wien's
XR = Sn2aT3/a (1-11)
law, according to which any particular po-
sition on the normalized black body radi- where n is the refractive index of the
ant energy versus wavelength (A) distribu- medium, a the Stefan-Boltzmann constant
tion curve is defined by and a the absorption coefficient of the ma-
terial (see Chap. 12). Making this calcula-
XT=k{ (1-8)
tion for radiation in three dimensions gives
the value of k{ depending on the point on
the spectrum. The following three values XR = 16n2aT3/3a (1-12)
will suffice to make the points needed for It is thus assumed that the total heat flux
our present purpose; will be given by the sum of the contribu-
tions of true conduction and radiation so
Maximum intensity: k{ = 2898 (in jimK)
that the calculations can be made as if the
90% at longer wavelengths k{ = 2\95
process is one of conduction only but the
90% at shorter wavelengths k{ = 9375
conductivity to be used is as defined by
Most colourless silicate glasses transmit Eqs. (1-9) and (1-12).
well from about 350 nm to about 4.5 \im. One difficulty immediately arises over
This means that the maximum intensity of the evaluation of XR; coloring agents and
black body radiation falls within the range impurities such as iron make a strongly
over which a glass transmits at tempera- dependent on wavelength for many glasses
tures from 370 °C to 8000 °C and a signifi- so that evaluation of the best value to rep-
cant fraction of the radiation may be trans- resent the equivalent grey body may not be
mitted by a silicate glass at any tempera- easy. As the absorption spectrum can be
ture above 215°C. Clearly the role of radi- quite strongly influenced by temperature of
ant transfer will be important in many pro- the glass, merely measuring the room tem-
cesses with glasses. Fortunately the diffi- perature absorption spectrum is not suffi-
culties of dealing with radiation by using cient in many cases.
quite different mathematical arguments When radiation is important the effec-
from those used for conduction can often tive conductivity becomes steeply tempera-
be avoided by inserting an effective conduc- ture dependent above about 600 °C and it
tivity into the usual conduction equations. may be more than an order of magnitude
This effective conductivity is defined by greater than the true conductivity at
1200°C. The increase with temperature is
X = X0 (1-9)
often less than the T 3 term indicates be-
where Xo is the true conductivity and XR is cause of the changes in a and it may show
the radiation conductivity. inflexions, see Fig. 1-9.
28 1 Classical Glass Technology
conditions at the boundaries and the rate Figure 1-10. Predicted temperature distributions in a
bath of glass with black body radiation from gas
of heating or cooling. As Schuster demon- above and black body refractories at the bottom. The
strated, temperature gradients near any values of the absorption coefficient a in m" 1 are
boundary at which transparency to radia- shown on the curves: after Walther et al. (1953).
1.2 Choice of Glass Compositions 29
Table 1-2. Thermal conductivity of flat glass at 600 °C puter models in designing new glass com-
according to conditions of measurement or process. positions. Existing models do, however,
Conditions Effective conduc- give valuable assistance in providing useful
tivity <(Win- 1 ^ 1 ) approximations which should generally
need little further experimentation to reach
Measured in steady state: a suitable final composition. Turkdogan
4.5 mm wall of cylinder 0.84
6 mm slab 1.59
(1983) deals extensively with slags as well
9 mm wall of cylinder 1.63 as glasses and provides a useful addition to
18 mm wall of cylinder 2.30 the sources of data usually consulted by
25 mm thick slab 1.67-2.09 glass researchers. Tables 1-3 and 1-4 give
50 mm thick slab 2.59 a selection of factors often used for the pre-
Measured by periodic flow: diction of glass properties using simple ad-
83 mm radius cylinder 3.47
ditive relations; however, these are of un-
Theoretical estimates:
True conductivity 0.837
specified accuracy and limited ranges of
Radiation conductivity in thick body 5.19 validity so readers are recommended to
Best values for use in calculations: consult the original sources or Scholze
Slow cooling of 6 mm slab 1.34 (1977) before using them.
Thermal toughening of 6 mm slab 1.00
Table 1-3. Appen's factors for calculating density, refractive index, thermal expansion coefficient, Young modulus
and surface tension for multi-component glasses.
Refractive index
Silica: c (SiO2) < 67, a (SiO 2 ) = 1.475; c (SiO 2 ) > 67, a (SiO 2 ) = 1.5O85-O.OOO5 c (SiO 2 ).
Boric oxide: calculate cp as above then select as follows:
c(SiO2) 44 to 64: cp <0.333, a(B2O3) = 1.470; 0.333 <<p<l9a(B2O3) = 1.616-0.048/cp;
l < < p < 4 , a (B 2 O 3 ) = 1.518 + 0.048 cp; cp>4, a(B 2 O 3 ) = 1.710.
c(SiO 2 ) 71 to 80: cp < 0.333, a(B 2 O 3 ) = 1.470; 0.333 < cp < 0.5, a (B2O3) = 1.760-0.12/cp;
l<cp<1.6,a (B 2 O 3 ) = 1.518 4- 0.12 cp; cp > 1.6, a (B 2 O 3 ) = 1.710.
Lead oxide: calculate y as above then select as follows:
50 < y < 80, a (PbO) = 2.685-0.0067 y; y > 80, a (PbO) = 2.350.
Table 1-4. Factors for calculating viscosity and room temperature thermal conductivity.
A B To
Viscosity
The terms are summed to give the values of A, B and To to be put into the Vogel-Tammann-Fulcher equation,
log(?//dPa s) = —A-\-B/(0 — 0o); note that there are both first and second order terms for B 2 O 3 .
Thermal conductivity
First calculate the notional volume percentage of each oxide from f f = 100 ct vt/Y, ct vn then sum the vi (1/Af)
terms to obtain the reciprocal of the conductivity I/A'. To obtain the true room temperature conductivity
(Wm" 1 K) take the reciprocal of this (Xf) and multiply by 418.7.
index. Weighting factors can be used to Redox Number is often useful. Manring
emphasize the influence of the most impor- and Hopkins (1958) proposed that factors
tant properties. for oxidizing or reducing power could be
Indeed Westerlund et al. (1983) have assigned to each batch material and then
taken the method two useful stages further. summed in the traditional way to obtain a
The first is to work with batch materials, value that would describe the state of oxi-
not just glass composition; the second is to dation of the melt produced. These factors
include raw material prices, allowing opti- were based on a simple assumption about
mization of batch costs as suggested by the reducing action of carbon but modified
Kiessling and Dressel (1979). in the light of experience. The factors were
given and their use also illustrated by
Simpson and Myers (1978). The more re-
1.2.7 Choice of Raw Materials cent modification of this concept in terms
Selecting the cheapest batch is not al- the chemical oxygen demand does not seem
ways the best choice because choice of to have important advantages.
batch can have very important effects on Glass melting is discussed next. Here it is
melting and glass quality which are not sufficient to note that what is called melt-
recognized by computer models. Neverthe- ing is complex and it is not always easy to
less, the ability to examine the possibilities predict what will produce the best result.
of savings in cost of the batch is a very The possibilities of including accurate pre-
useful tool and has been successfully ex- dictions about melting, refining, or homog-
ploited (Hatakka, 1986). As already indi- enizing in a computer data base are at
cated, choice of raw materials can have sig- present remote.
nificant effects on ease of melting and glass
quality as well as costs. Even though the
commonest glasses use natural minerals 1.3 The Melting of Glasses
and the cheapest of manufactured chemi-
1.3.1 Introduction
cals, the raw materials often cost more
than twice as much as the fuel used in melt- It is important to recognize that glass
ing. This is a tribute to the efforts of the makers do not use the word melting in its
industry to achieve the most efficient use of strict scientific sense; most glasses are
the fuel and shows that using the cheapest melted at temperatures below the melting
raw materials is an attractive idea. How- points of their major refractory constitu-
ever, this is not always the best choice. The ent, most often silica. If a glass can be pro-
overall melting cost depends on ease of duced by normal melting that will nearly
melting and refining and the quality of the always be the preferred method on
glass, also on furnace life. Sometimes a grounds of cost and scale of production:
rather more expensive batch material when it will produce a satisfactory product
proves worthwhile because of its influence there is little reason to choose a more re-
on these other factors. West-Oram (1979) stricted and expensive method. However,
gave an extensive and very informative re- alternatives to normal melting are very ac-
view of glass batch materials. tive research topics at present.
Choice of batch materials may also be Sol-gel and chemical vapour deposition
influenced by the need to control oxidation techniques have important parts to play in
of the melt. For this purpose the Batch high technology applications; these tech-
1.3 The Melting of Glasses 33
niques are usually expensive and limited to ing the raw materials at room temperature,
small scale production, they are discussed heating them to these high temperatures
in the next chapter. It has often been said but eventually cooling the glass produced
that sol-gel methods can save energy in to room temperature uses a great deal of
the manufacture of refractory glasses, such heat much of which is apparently wasted.
as pure silica, because considerably lower The efficient use of this energy must thus be
temperatures are used and this is true when examined. The energy required has two
the energy consumption of only the final basic components, the heat of reaction and
stage is considered. But when the energy the sensible heat needed to raise the glass
consumed in making the starting materials to the maximum temperature used.
for the sol-gel process is considered, that
method is seen overall to use a great deal 1.3.2.1 Enthalpy of Reaction
more energy and the prices of the raw ma-
terials demonstrate this. Accurate data for glass melting reactions
themselves are rare. It is therefore neces-
Similar statements are sometimes made
sary to treat the glass as a mixture of ap-
about large scale electric melting. The effi-
propriate compounds for which the basic
ciency of using the energy supplied in a
data are available and assume that the
well designed electric melting furnace
heats of mixing of the silicate liquids are
should be more than twice that achieved in
zero. Heats of mixing are not in fact zero
a good combustion heated furnace but the
but probably small enough for this proce-
efficiency of using the energy in a well de-
dure to be acceptable. For a simple soda-
signed glass tank is considerably better
lime-silica batch comprising carbonates
than that achieved in a fuel fired electricity
one might use
generating station. Therefore it is not gen-
erally more efficient to convert the thermal Na 2 CO 3 + SiO2 -•
energy of gas or oil to electricity before (1-13)
-+Na 2 SiO 3 + CO 2 T+2!iJ 1
using it. However, electric furnaces have
other advantages for certain purposes, Na 2 SiO 3 + SiO2 ->
such as the melting of glasses containing ->Na 2 Si 2 O 5 +zliJ 2 (1-14)
some important volatile constituents, or if
the electricity is produced hydroelectri- CaCO 3 -+CaO + CO2T (1-15)
cally. Determining the economics of large CaO + SiO2 -• CaSiO3 + AH4 (1-16)
scale glass production must consider all of
the relevant factors including capital and The overall enthalpy of melting is then ob-
running costs of the furnace. Electric fur- tained by adding together the correct mole
naces are discussed in detail by Stanek fractions of these energies to make up the
(1977). correct glass compositions
(1-17)
AHM = nx AH1 + n2 AH2 + n3 AH3 + ...
1.3.2 Energy Requirements The data usually used and the methods of
Silicate glasses are usually melted at calculation employed are those given by
temperatures of around 1400-1600°C and Kroger (1953) and Kroger et al. (1958).
forming operations need the melt to be
held at a certain viscosity, which usually
means temperatures of 1050-1200°C. Tak-
34 1 Classical Glass Technology
here, just to point out some of the impor- few percent of water can be very helpful in
tant factors. Glass batches usually contain retarding batch segregation. Papers by
several, often seven or more, materials in a Poole (1963) and Fletcher (1963), together
wide range of relative proportions and, with several others in the same issue of
perhaps, different particle sizes, which Glass Technology give some very useful in-
makes their mixing difficult. When these sight into these matters.
materials have a range of densities, shapes
and frictional properties, it is difficult to
1.3.4 The Stages of Melting
achieve good mixing or, once attained, to
prevent segregation before the batch is Glass melting comprises a number of
melted. Long mixing times, such as often rather complex stages in which different
used in the ceramic industry, are rarely de- physical and chemical phenomena pre-
sirable. There is ample evidence that the dominate. It is therefore useful to consider
quality of the batch put into the furnace it in several stages but it must never be
has an important influence on the quality forgotten that these overlap in time and
of the glass produced. Even if the batch is space and considerably influence each
well mixed some tendency to segregation other. Figure 1-11 shows the most useful
during melting is inevitable. Much thought way of dividing the whole process; each of
and experience goes into the design and these stages is considered in the sections
operation of a successful batch mixing, that follow.
transport and charging system on an in-
dustrial furnace. On a laboratory scale care
over accuracy of weighing out materials, 1500 i -
Temperature
mixing and preventing segregation is
equally beneficial.
It can be claimed that the scientific prin-
1000 -
ciples of mixing solids are reasonably well Q
but usually are not sufficiently rapid to be minimum melting length would be given
important until the temperature reaches by a particular blanket thickness for a
about 600 °C. Some subsidiary processes, given output.
such as evaporation of moisture or the Measurements by Ito et al. (1954) in a
melting of minor constituents with lower layer of batch 150 mm thick charged on to
melting points, may of course take place at a melt in a pot 1 m in diameter found that
lower temperatures. it took 60 min for all of the batch to reach
Glass batches are largely made from ma- 1000°C and thus react vigorously: our
terials with poor thermal conductivities simple model predicts that it should take
and the question of how to heat the batch about 200 min for the centre to reach
deserves examination. This may be con- 1000 °C. Daniels (1973) found that the cen-
firmed by taking a simple example. Sup- tre of a batch layer initially 40 mm thick
pose that a furnace is producing 120 tonnes charged on to glass at 1400°C reached
of glass a day, which is equivalent to sup- 1000 °C in 24 min. Comparing these two
plying 100 kg of batch per minute, and that observations suggests that the rule of time
the batch is charged as a continuous blan- proportional to square of thickness ex-
ket 4 m wide and 0.15 m thick which hence pected for simple conduction in a solid
must advance at a rate of 0.083 m min" x . If does not apply to melting batch: if 24 min
this were a slab of solid material with both were correct for 40 mm one would predict
of its surfaces suddenly heated to 1400 °C 340 min for 150 mm.
the time for its centre to reach 600 °C by It is difficult to measure the thermal
simple conduction would, according to the properties of reacting batch but some use-
classic theory, be given by at/I2 = 0.33. ful data were obtained by Kroger and
Here the half thickness / is 0.075 m and the Eligehausen (1959) who measured the tem-
thermal diffusivity of the batch may be esti- perature difference between the inner and
mated at about a = 2.8 x 10~7 m 2 s" 1 . The outer walls of an annular space filled with
time needed for all of the batch to begin to batch when it was heated by a central axial
react would thus be about HOmin during heating element. When operating at steady
which time the blanket would advance state this is a standard method for deter-
9.2 m down the furnace and it might travel mining conductivity; the energy input
as much as 20 m before melting was com- gives the heat flux and the measured tem-
plete. This is clearly a serious overestimate peratures allow the thermal conductivity
of the length of furnace occupied by melt- to be calculated. Several important bold
ing batch. assumptions are made in applying exactly
Several factors cause this serious error. the same simple analysis to reacting batch
First, the thermal properties of the batch but the data obtained are the best esti-
vary with temperature, largely due to them mates that we have. Figure 1-12 shows the
reacting; second, the batch blanket does general trends found for measurements
not remain of constant thickness as reac- made during both heating and cooling af-
tion occurs; third, flow of liquid produced ter the batch had been converted to glass.
by reaction and convection of hot gases The values for the latter are more influ-
can both increase the rate of heat transfer. enced by radiant transfer. It can be seen
Jack and Jacquest (1958) studied the impli- that the apparent conductivity of batch
cations of the simple constant property changes little until reaction begins but then
model considered above and showed that increases rapidly as temperature rises.
1.3 The Melting of Glasses 37
pected when a small sample is used and on Na 2 CO 3 -SiO 2 reactions. They found
modern sets of apparatus are therefore of- that the main effects could be summarized
ten designed for no more than 50 mg. by putting each material into one of three
However, when one considers the size of groups:
particle often used in glass batches and the 1) Production of a liquid at a lower tem-
complexity of the mixtures concerned, it is perature by eutectic melting of the minor
clear that obtaining an accurate and repro- addition with sodium carbonate (NaCl,
ducible result is by no means easy espe- NaF, Na 2 SiF 6 );
cially if it was intended to investigate the 2) Reaction between the minor compo-
effects of minor constituents. Very finely nent and a major one producing a new
divided powders must be used and one is compound which might or might not assist
thus unable to study the known effect of melting ((NH 4 ) 2 SO 4 , Na 2 SiF 6 );
particle size on reaction kinetics with such 3) the minor phase melting to form a
apparatus. The latest improvements in the liquid at a lower temperature (NaNO3).
apparatus have not, in fact, helped workers Other studies of this kind were reported
studying reactions in glass or ceramic sys- by Wilburn et al. (1965). Such work is evi-
tems. dently very useful but far from sufficient to
One of the classic investigations of reac- reveal everything about glass making reac-
tions in the soda-silica system is the differ- tions. Devising other experiments that will
ential thermal analysis work of Wilburn reveal useful information is often a greater
and Thomasson (1958, 1960). The second challenge than making the experiment.
part of this investigation was concerned Cable and Martlew (1971, 1984, 1985,
with the influence of minor additions on 1986) studied the corrosion of silica rods
sodium carbonate-silica reactions. These by a variety of liquids, and found that
workers necessarily used small samples adding relatively small proportions of sil-
and finely divided materials which were ica to molten sodium carbonate evolved
heated at 10 °C a minute. Their results for proportions of carbon dioxide equivalent
the basic system indicate differences ac- to the formation of the metasilicate,
cording the particle size. Their main find- Na 2 SiO 3 . The various results available
ings were that an endothermic reaction can suggest the following kind of scheme as a
begin around 550 °C, possibly influenced basic model but it does not always show
by but not due to the quartz inversion at the exact sequence of reactions even in this
573 °C; that there is an important exother- apparently simple system.
mic reaction at about 700 °C and an endo-
thermic reaction at 780 °C. Glass was only Na 2 CO 3 zSiO 2 (1-24)
detected (by the presence of an annealing Na 2 O SiO2 + CO 2 t + (z - l)SiO 2
peak) in samples heated to above 780 °C
which agreed with the formation of some N a 2 O S i O 2 + ( z - l ) S i O 2 -+
(1-25)
eutectic liquid. With coarser materials -» Na 2 O • 2 SiO2 + (z - 2) SiO2
(0.156-0.210 mm) the main loss of CO 2 oc-
curred at about 850 °C, the melting point of Na 2 O • 2 SiO2 + (z - 2) SiO2 -> (i _26)
sodium carbonate, thus suggesting only -> Na 2 O • n SiO2 + (z - n) SiO 2 , n « 2.5
limited solid state reaction in that case.
The second paper investigated the effects Na 2 O • n SiO2 + (z - n) SiO2 ->
of NaF, NaNO 3 , (NH 4 ) 2 SO 4 , and Na2SiF6 -• Na 2 O • p SiO2 + (z - p) SiO2 (1-27)
1.3 The Melting of Glasses 41
(1-29)
not at all reactive; materials that decom- He showed that this equation is equivalent
pose on heating together are much more to assuming
suitable.
= k'l(yt) (1-30)
The above example shows that further
mixing and diffusion beyond the batch-free but did not further justify this model. How-
time will be essential to produce homoge- ever, quite a lot of results showed an inflex-
neous glass. Unfortunately diffusivities are ion, and it may be very misleading to as-
low and mixing by diffusion alone will be sume that this indicates a change in the
effective only over distances of fractions of reaction. This empirical analysis was how-
a millimetre even after many hours. Flow ever useful in demonstrating the tempera-
can stretch and intermingle different layers ture dependence of reaction rate and the
and considerably accelerate mixing; this is sudden increase in it as soon as eutectic
discussed under homogenizing. liquid has formed.
This brief discussion does scant justice Estimating how much silica has reacted
to the work of numerous other experi- is a difficult task. Some workers have at-
menters who have studied various aspects tempted to do this by measuring the size of
of glass melting reactions but the processes the differential thermal analysis peak due
are so complex and our theoretical frame- to the quartz inversion but this is not easy
work for trying to understand them so in- to make quantitative. Azm and Moore
adequate that it is impossible to give an (1953) used an X-ray diffraction method to
informative brief summary of their work. follow reactions in several soda-lime-silica
1.3 The Melting of Glasses 43
1300°C 1200°C
batches at temperatures between 900 and
1400°C, see Fig. 1-15 and confirmed that
initial reaction is rapid even at 900 °C but
at that temperature becomes extremely
slow once about half the silica has reacted.
Raising the temperature accelerates the ini-
tial reaction but, more important, increases
the proportion of silica which reacts
quickly. It is interesting to note that the
liquidus temperature of this glass is about
1040 °C and that its primary crystalline
phase is devitrite but it is near to the /J-wol-
lastonite border; when a considerable pro-
portion of silica has yet to dissolve it might 10 20 30 40 50
produce Na 2 O 2CaO • 3 SiO 2 . This does Time in h
not mean that it would be impossible to Figure 1-15. Variation of fraction of quartz reacted
react all the silica at temperatures below with time in small melts of a sodium carbonate-cal-
1040 °C but such reaction would be accom- cium carbonate-sand batch (11.2% Na 2 O, 10.0%
panied by the formation of one or more of CaO) at different temperature; Azm and Moore
(1953).
these crystalline phases and such a reaction
would proceed only slowly. This doubtless
explains why the extent of reaction after
48 h was only about 57% at 900 °C and predict the boundary layer thickness S. To-
78% at 1000°C but had risen steeply to day this remains a very difficult field in
98% at 1100°C. From what we have al- which to make sound theoretical progress,
ready seen the course of reaction does not even for interpreting simple model experi-
involve just one simple step; not surpris- ments like those of Cable and Martlew
ingly, Azm and Moore failed to find a sim- (1971, 1984a, b, 1986).
ple model to describe the overall kinetics.
More insight was shown by Botvinkin Empirical Melting Studies
(1936) than some other workers when he Because of the difficulties pointed out
suggested that one might be able to de- above, there is a place for observations
scribe the progress of reaction by a modi- made directly on glass melts. Whenever
fied boundary layer model complex phenomena can be observed, see-
ing what happens (or appears to happen)
da/dt=DAt(CEQ-Ct)/S (1-31)
can be a powerful stimulus to thought and
where D is diffusivity, At the surface area of understanding. Relying only on instru-
silica available at time t, CEQ the equilib- ments which give strictly limited and pre-
rium silica concentration at the relevant determined information can be misleading.
temperature and Ct the actual concentra- Simple qualitative and quantitative experi-
tion of silica in the liquid at time t. How- ments involving batch melting thus have a
ever, this still leaves some problems over useful role to play. One of the most impor-
the value of CEQ for a complex glass and tant questions to be asked of any experi-
determining At as well as severe complica- ment is how to scale up the results to pre-
tions in trying both to estimate Ct and to dict what will happen on a large scale. This
44 1 Classical Glass Technology
is impossible with standard laboratory linear relation between sand grain size and
methods of thermal analysis. It might be batch-free time which can be interpreted in
possible if melting were studied on a range the following disarmingly simple but inex-
of melt or batch charge sizes. act way. Assume that the inverse of batch-
The experiment recognized as useful to free time gives the average reaction rate
some degree by all glass makers is the just as the total surface area of a given mass
batch-free time. This is simply the time of similar shaped particles is proportional
needed to dissolve all of the original batch to the inverse of particle size; the observed
ingredients, silica usually being the slowest linear relation, with an intercept close to
to dissolve completely. Because of the poor what can be justified by the time to heat to
heat transfer properties of batch, if for no reaction temperature, can thus be taken to
other reason, batch-free time must depend mean that rate of reaction is proportional
on the size of the sample. Another factor to the surface area of silica available. This
determined by the size of the sample is the seems to be an unexceptionable conclusion
influence of the gases evolved during reac- but is not generally valid as shown by the
tion on the atmosphere in which melting other classic series of experiments by Potts
effectively occurs. In a reasonably large (1939, 1941) and his colleagues at Owens
sample the atmosphere is determined al- Illinois (Potts et al, 1944). They found that
most entirely by the gases given off by the batch-free time can go through a minimum
reactions. However, with a very small sam- when particle sizes are varied, the mini-
ple mixing of these gases with the sur- mum being where all particle sizes are
rounding atmosphere may be so quick as matched, see Fig. 1-16.
prevent this. Where the influence of atmo- The increase in batch-free time seen here
sphere is not important samples as small as for very fine sand was not observed by
1 g may give useful information but, if the Preston and Turner because they used very
atmosphere and oxidation of the melt do finely divided chemical reagent sodium
matter, samples weighing less than about and calcium carbonates so that their silica
50 g are not likely to give useful informa- was always coarser than the other materi-
tion. One obvious problem with measure- als.
ments of batch-free time is the tendency for That the increase in batch-free time for
segregation to occur and another the stick- very fine silica was largely due to segrega-
ing of some silica grains to the crucible tion and inadequate contact between dif-
walls above the level of the melt or the ferent types of particle is supported by re-
floating of some grains on the surface sults of Manring and Bauer (1964) whose
around the meniscus. In both cases those experiments with dry batches also showed
grains may take much longer to dissolve such a minimum but when water was
than any others and they should be dis- added, so that soda-rich solution could
counted. Potts et al. (1944) used a slightly coat all the sand grains, the minimum dis-
inclined furnace and rotated the melt so appeared and the finest sand again gave
that grains near the meniscus were washed the shortest batch-free time as shown in
down and stirred into the melt, thereby Fig. 1-17.
decreasing the scatter of the batch-free Interesting experiments by Boffe and
time measurements. Letocart (1962), who used graded sands,
In one of the early classic investigations showed that the real behavior is quite com-
Preston and Turner (1940) showed a simple plex. The average rate of the initial reac-
1.3 The Melting of Glasses 45
sz
o
05
CQ
10 -
Figure 1-17. Comparison of batch-free times at Figure 1-18. The relation between specific surface of
1482 °C of dry and moist batches of a soda-silica silica and batch-free time for melts made using graded
glass (25.6% Na 2 O) when using different sand particle sands. The anomalous values near the middle of the
sizes with a constant soda fraction (about 0.256 mm); diagram are for sands containing small proportions of
after Manring and Bauer (1964). large grains; after Boffe and Letocart (1962).
46 1 Classical Glass Technology
melting. The majority of this gas is car- grains as well as melting temperature and
bon dioxide from carbonates which, at a size of melt.
melting temperature of 1400 °C and 1 atm, It is not easy to observe bubbles in a
occupies nearly 1500 times as large a vol- melt at high temperature so the majority of
ume as the melt produced. It cannot be our information about refining is based on
surprising that vigorous gas evolution measurements made on samples cooled to
during the early stages of melting some- room temperature. Such samples have to
times causes a melt to boil over the pot be prepared with care if reliable informa-
which contains it. Much of this gas is given tion is to be obtained from them. One of
off at somewhat lower temperatures during the main problems concerns relaxation of
the course of the batch reactions and it the glass during cooling. Near to melting
provides the majority of the atmosphere in temperature the viscosity of the melt is
which the glass is produced. The presence sufficiently low for a bubble to expand or
of oxidizing or reducing agents in the batch shrink to maintain equlibrium internal
can therefore have a considerable effect on pressure as temperature changes. Thus, as-
the degree of oxidation of the freshly made suming ideal behavior,
melt. Much of the gas escapes easily by
PiVJT1=p2V2/T2 (1-32)
forming large bubbles which coalesce and
quickly reach the surface where they burst. or, if x is the diameter of the bubble,
However, when the vigorous reactions
Pixl/T1=p2xl/T2 (1-33)
have ceased the melt contains some resid-
ual dissolved gases, but may not be satu- The pressure in the melt outside the bubble
rated with them, and also a considerable will be only slightly higher than the exter-
number of smaller bubbles some of which nal atmosphere pressure p0 because the hy-
cannot rise rapidly through the melt. Re- drostatic head will be small, so Eq. (1-33)
fining is the elimination of these bubbles may be written
which are only easy to study beyond the
batch-free time.
•2a/pox2)xl/T2 (1-34)
Many melts contain less than 1 vol.% of
bubbles at the batch-free time but the aver- Only if the bubbles are less than about
age size may be less than 1 mm and the 50 jim in diameter does surface tension a
number sufficient to make the glass almost have a measurable effect on their be-
opaque. Several factors influence the num- havior. Many bubbles will therefore main-
ber of bubbles and their size distribution tain equilibrium pressure and shrink ac-
but a fairly typical number at the batch- cording to
free time would be 500 per mL, and the x 2 /x 1 = (T2/T1)1>3 (1-35)
size distribution would range from about
On cooling the melt will eventually be-
25 jam up to 1 mm diameter. These small
come too viscous for flow to occur and the
bubbles are called seed and normally rep-
bubble becomes frozen into the effectively
resent a very tiny fraction of all those pro-
solid glass. The size will now remain al-
duced during melting. Bubbles bigger than
most constant on further cooling but the
about 2 mm in diameter are called blisters.
internal pressure will change according to
The number and size distribution depend
on the type of glass, choice of batch materi-
als, refining agents used and size of sand •2a/pox)/T2 (1-36)
1.3 The Melting of Glasses 47
The viscosity at which the glass becomes 500 °C, by which stage it will have wanted
effectively solid in this respect is near the to contract by about an additional 4.6 mL
upper end of the annealing range and bub- (taking the volume coefficient of thermal
bles containing non-condensable gases expansion to be 3.5xl0~ 5 ). The glass is
usually have internal pressures close to close to incompressible so that the sphere
0.30 atm at room temperature. Figure 1-19 should be highly stressed, tensile in the cen-
shows the behavior expected of bubbles on tre and compressive on the outside, unless
cooling provided there is no reaction of the now annealed. However, since it contains a
contents with the surrounding glass. This seed near the centre, the work needed to
question has recently been examined in de- expand this is much less than the stored
tail by Cable and Frade (1991). strain energy, so the bubble is expanded
If glass is cast then quenched below the and its internal pressure decreases as the
annealing range some bubbles can behave glass relaxes and much of the stress is re-
in a startlingly different fashion. Consider a lieved. This is why Rupert's drops some-
sphere of glass 100 mm in diameter which times contain relatively large bubbles.
is rapidly cooled to room temperature and Only bubbles nearest the slowest cooling
which before cooling contained one tiny part of the glass are expanded in this way.
bubble near its centre. The outer skin of the Of course the real behavior is more com-
sphere may become solid at about 500 °C plex and the volume of the bubble perhaps
when the average temperature of the still no more than a third of the volume esti-
fluid interior is perhaps 750 °C. As the mated.
sphere cools further the inner core is still
able to flow under stresses down to about The Role of Buoyancy in Refining
Rise to the surface is the most obvious
way in which seed might be removed once
Pressure the vigorous melting reactions have
1.0 -
stopped. Jebsen-Marwedel (1936) used
model calculations for a typical range of
bubble diameters, temperatures and vis-
cosities, to show that it was doubtful
whether this could be the only mechanism
at work.
Stokes's law is one of the classic exercises
in hydrodynamics and shows that the ter-
minal velocity Vs of an isolated solid sphere
of diameter x in a large body of liquid is
given by
Vs=(l/lS)(Ql-Q2)x2g/r1 (1-37)
where QX and Q2 are the densities of solid
400 800 1200
and liquid and g is gravitational accelera-
Temperature in °C
tion. Jebsen-Marwedel plotted a very clear
diagram showing how this velocity varied
Figure 1-19. Approximate changes in size and internal
pressure in a bubble in a body of glass which is being with temperature and bubble diameter for
cooled relatively slowly. a typical viscosity-temperature relation.
48 1 Classical Glass Technology
Bastick (1956) took this argument one that the refining agents present made bub-
step further by demonstrating that mea- bles expand more than expected, thus in-
surements of how total number of bubbles creasing doubts about the role of rise. The
varied with time yielded a temperature de- fact that the Rybczynski-Hadamard anal-
pendence steeper than that predicted by ysis for a fluid sphere shows the terminal
allowing for the known changes in viscos- velocity (FB) of a fluid sphere of very low
ity of the melt and variation in size of a viscosity in a liquid of much higher viscos-
bubble according to the perfect gas laws, ity to be given by
see Fig. 1-20. Note that Bastick extrapo- VB = (3/2) Vs= (1/12)(Q 1 -Q 2 )x 2 g/f 1 (1-39)
lated his measured data back to a common
does not affect this argument. Hornyak
and Weinberg (1984) confirmed that bub-
bles in a glass melt obeyed Eq. (1-39).
Hearing Bastick describe these experi-
ments and his deductions from them led
Cable (1958) to make similar experiments
which then included measuring the size
distributions of the seed as well as their
total numbers in all samples. He reasoned
as follows. The spatial distribution bubbles
100 200 300 400 of particular size must be close to uniform
Time in min
at some time soon after the vigorous reac-
Figure 1-20. Variation of rate of refining with temper- tions have finished but before the batch-
ature according to Bastick (1956). The rate changes
free time. Bubble formation may not cease
more steeply with temperature than would be ex-
pected from the known dependence of viscosity. until the melt is batch free but may be as-
sumed unimportant from this time on-
ward. If the melt is static all bubbles will
intercept at zero time but, although this is rise towards the surface at a rate given by
an interesting observation, it is an unwise Eq. (1-39), so that the fraction disappeared
thing to rely on because the phenomena at any particular time will be in proportion
occurring during the shortest times (batch to the distance risen divided by the depth
heating and gas-evolving reactions) are of the melt h. If the number of bubbles of a
clearly different from those occurring later. given size present per unit volume at the
Bastick used the slopes of the lines in his assumed beginning of the process is n 0 , the
figures to show that combining Eqs. (1-35) decay in number at longer times should be
and (1-37) would lead one to expect rate of
n = no(l-k'x2t/h) (1-40)
disappearance by rise to the surface to be
given by k! being obtained from Eq. (1-39) with t
measured from the time when the random
= (im(Ql-Q2)x2g/t1 = spatial distribution existed.
= kx(T)2/r,(T) (1-38) When a range of sizes is present the total
Putting in the known variation of glass number of bubbles should be obtained by
melt viscosity rj1 and x(T) showed that k summing Eq. (1-40) for all sizes,
was not a constant but increased as tem-
N=Yno-{k'lh)tY (1-41)
perature rose. A possible explanation is o o
1.3 The Melting of Glasses 49
of the melt are too small to accept that workers have confirmed and extended
explanation; the kind of analysis just de- these early data for samples taken from
scribed allows for any effect of bubble size melts then analysed at room temperature,
and thus shows that refining agents affect see for example Cable and Naqvi (1975),
the rate of disappearance of bubbles of the Cable etal. (1969) and Mulfinger (1974,
same size. Some other explanation must be 1976). The relation between the rate of
found. change of gas composition, the amount of
refining agent used and the change in refin-
ing behavior, see Cable and Naqvi (1975),
The Role of Mass Transfer is very convincing qualitative evidence that
Since large volumes of gas are evolved refining agents do act by mass transfer.
during the melting reactions, most of However, these data do not show whether
which happen before the reacting batch growth or dissolution is the crucial pro-
has reached maximium temperature, the cess, or whether both are generally in-
melt may or may not be saturated with volved. The conditions in which bubbles
gases and interaction between bubble and are formed and in which refining occurs are
gases dissolved in the melt may make bub- far from equilibrium and simple models as-
bles either grow or dissolve. The former suming that conditions around the bubble
would accelerate rise to the surface, assist- are at equilibrium may give seriously mis-
ing larger bubbles most, and the latter leading predictions.
would make rise to the surface unneces- Direct observation of bubbles during re-
sary. The first reliable evidence that mass fining would be the best way to determine
transfer does occur between bubble and what happens but accurate observation in
melt was reported by Appen and Polya- conditions typical of refining is difficult al-
kova (1938). These workers showed that though several workers have measured
the composition of the gas in bubbles in bubble behavior in model experiments.
samples taken from a melt at different The first notable experiments which
times changes during the course of refining. demonstrated that bubble growth or disso-
Bubbles from a melt without refining lution is possible were by Greene and
agents were largely carbon dioxide, as Gaffney (1959); Greene and Kitano (1959);
might be expected from the batch materi- Greene and Lee (1965); Greene and Platts
als, but changes occurred when a refining (1969); Greene and Davis (1974). This
agent had been added. At first the bubbles work confirmed that oxygen bubbles sub-
were still rich in carbon dioxide but they sequently formed and reheated in well re-
soon became rich in oxygen and later rich fined glass could shrink in the conditions
in nitrogen. Appen and Polyakova had to used. Also that equimolar proportions of
use primitive methods of gas analysis and SO2 and O 2 could easily dissolve. These
their results represented a considerable ex- experiments also showed that complete
perimental feat. Slavyanskii (1957) re- dissolution of a bubble is much influenced
ported a larger body of similar data by by low impurity levels in the initial gas or
Russian workers also obtained by the same by gases dissolved in the melt, some of
methods. which will diffuse into the bubble in the
Since about 1960 it has been possible to early stages. Solinov and Pankova (1965)
analyse nanolitre and picolitre quantities reported some data for bubble growth
of gas by several techniques and numerous which showed that adding arsenic retarded
1.3 The Melting of Glasses 51
bubble growth but these were not typical maintained. As a result it is a considerable
refining bubbles. Nemec (1974, 1977a,b, challenge to deal with a bubble assumed to
1980) has also published a considerable be stationary in the melt and this is one
body of data on bubble growth. model. The other is to use standard
Cable and Haroon (1970) tried a differ- boundary layer approximations for a freely
ent experiment in freshly made melts, one rising bubble. The latter should apply for
without and one with refining agent. They relatively fluid melts and fairly large bub-
injected a few relatively large bubbles of bles but must eventually fail for a dissolv-
carbon dioxide at 1200 °C, left the melts for ing bubble even if valid in its early stages.
a few minutes, cooled and annealed them, The classic model for a stationary bub-
then recovered these bubbles, measured ble takes over the result of Carslaw and
them and also analysed their contents. Jaeger (1959) for heat transfer in a region
These bubbles had become enriched in ox- internally bounded by a bubble which has
ygen but also shrunk, more in the melt a constant temperature on its surface. This
containing the refining agent than in the leads to
other, showing that the refining agent had
made transfer of CO 2 into the melt faster da/dt=D[(CO0-Ca)/Cs]-
than transfer of O 2 from the melt into the -[I/a- (1-45)
bubble in those conditions.
where C^ is the assumed uniform concen-
Both growth and dissolution can clearly tration of gas in the melt, Ca the value at
occur in melts under different conditions, the surface of the bubble and C s the con-
one of the obvious factors being the tem- centration of gas inside the bubble. This
perature dependence of gas solubilities in equation is valid only for very low solubil-
the melt, most gases becoming more solu- ity and hence very slow change in bubble
ble as temperature falls. However the melt size; it also assumes that the bubble con-
is not at equilibrium during the short pe- tains only one gas, which we know not to
riod of time which determines the condi- be true. Even this equation is difficult to
tions for refining and the age of the melt integrate and both of the two not very sat-
may affect behavior even at constant tem- isfactory approximations obtained by as-
perature. The widely accepted picture is suming either I/a g> l/(nD t)lj2,
that growth occurs at maximum melting
temperature but that resorption allows dis- a2 = a2 + 2D[(C^-Ca)/Cs]t (1-46)
solution of residual bubbles on cooling
or l/(7i D 0 1 / 2 M M
near the end of melting. This may often be
true but will not apply to isothermal labo- a = a0 + (2/T^2)D1/2 [(C*, - Ca)/Cs] t^2
ratory melts on which many studies have
been made. have often been used; the latter can be cast
into the same form as Jander's Eq. (1-21).
The motion of the boundary changes the
Theoretical Models for Mass Transfer
area through which mass transfer can oc-
Two approaches are possible and both cur and also distorts the concentration
have some range of validity. The diffusion- profile in the liquid around the bubble. A
controlled change in size of a sphere is a change in composition of the bubble
very difficult problem to solve even when means that concentrations of the various
the spherical symmetry of the system is gases at the surface of the bubble also
52 1 Classical Glass Technology
change with time; this further complicates plex transient behavior. It may, according
solution of a realistic model of the process. to the deviation from equilibrium bubble
Adding surface tension for small bubbles composition, initially exhibit either shrink-
and the fact that Sieverts' law rather than age or accelerated growth: it seems that
Henry's law may be needed to describe only one change in the sign of dR/dt is
conditions at the interface for water va- possible with a given bubble but this is
pour increases the complexities. difficult to demonstrate rigorously. Multi-
These complications mean that numeri- component bubbles which eventually dis-
cal methods must be used to obtain valid solve can show either positive or negative
results and this family of problems in diffu- values of dR/dt at the beginning, for the
sion-controlled bubble growth and dis- same reasons as with growing bubbles, but
solution have been studied in detail by do not generally tend to an asymptotic
Cable and Frade (1987a,b,c,d, 1988) for constant composition because they cannot
both one component and multi-compo- achieve a pseudo-steady state. Although it
nent bubbles. is difficult to predict the details of behavior
Growth of a one component bubble there are simple rules for deciding whether
from zero initial size must follow the initial value of dR/dt will be positive or
negative and for deciding whether the bub-
R = 2p(Dt)1/2 (1-48)
ble will in the end grow or dissolve (Cable
as shown by Scriven (1959), where R is the and Frade, 1987 d).
dimensionless radius and the growth rate If the dissolved concentration of each
constant is a function of, but not in general gas i is defined in terms of Fi = (C — C (oo))J
equal to, (CO0 — Ca)/Cs. This also repre- C s , gt(0) is the mole fraction of each gas
sents the asymptotic behavior of a bubble initially in the bubble and oct is the Ostwald
growing from finite initial size and most solubility coefficient for that gas, the initial
bubbles closely follow this regime for sign of dR/dt will be the same as that of
R > 5. Dissolving bubbles, on the other
hand, are always in a transient regime and I = I.(Fo.t-*igi(0)) (1-50)
the only valid simple approximation for
one component dissolving bubbles applies whilst its final behavior is controlled by
only for very low solubility and is S = ItFOti/ai (1-51)
Ri = l-D[(C^-Ca)/Cs]t (1-49)
If S is positive the bubble will grow, if S is
Over most of the range of values of solubil- negative it will dissolve. The asymptotic
ity the form of JR (t) is sensitive to the values composition of a growing bubble could of-
of the parameters. ten be determined experimentally but the
Multi-component bubbles can show sev- solubilities, diffusivities and saturations of
eral interesting features. Bubbles which each of the gases involved will rarely be
continue to grow will always eventually known with sufficient accuracy to make a
achieve a constant composition which can theoretical prediction. However, the bub-
be estimated from the properties of the ble must have the most mobile species
particular case. If the bubble initially had tending to diffuse into the bubble as its
this composition it would behave like a major constituent. The observation that
one component bubble but one with any seed eventually become rich in nitrogen to-
other initial composition can show com- wards the end of refining cannot be attrib-
1.3 The Melting of Glasses 53
Diffusive Mixing Table 1-6. Dimensionless times for the decay of con-
centration at the centre of inhomogeneities of thick-
In the end mass transfer working at an ness or diameter 2 /.
atomic level must make glass composition 2
Type of Time (Dt/l ) to decay to:
as uniform as can be achieved. Although inhomogeneity
the classic Stokes-Einstein relation be- OAAC0 0.05 AC0 0.01 AC0
tween viscosity and diffusivity
Isolated:
> = kBT/(6nrjR) (1-53) Slab 31.67 126.8 3185
Cylinder 2.37 4.87 24.87
applies only to liquids comprised of large Sphere 0.854 1.42 4.34
spherical molecules of radius JR, not to typ- Regular array:
ical glass melts, it is sufficient to show that Alternate layers 1.031 1.31 1.97
mass transfer diffusivities are very low in
glass melts even at melting temperatures.
Effective diffusivities for mass transfer are
try has a very significant effect; a point
strongly dependent on both composition
which is reinforced by imagining that the
and temperature; values will not often ex-
flat slab has been stretched and folded nu-
ceed 10~ 1 0 m 2 s~ 1 . Unaided diffusion will
merous times to make a laminar structure
require extremely long times to homoge-
with alternate layers of the two composi-
nize a viscous liquid.
tions. If these layers are assumed to be of
If an inhomogeneity could be repre-
equal thickness the dimensionless concen-
sented as a slab of thickness 2 /, with a
tration is given by
concentration of solute C o , immersed in a
large bulk of material with uniform con- (-i)n
centration C^, its centre concentration (1-57)
would decay with time according to
Dt
exp -
1/2
Jf2 cos 2/
-erf(//2(Dr) ) (1-54)
and the concentration on the centre line of
If it were a cylinder the radial diffusion a layer by
would proceed rather faster according to
C(0) = 1 - e x p ( - l2/(4Dt)) (1-55) C(0)=^
if it were a sphere the result would be Dt
exp (1-58)
12
C(0) = erf 1/2{Dt) ' - (2/^/n) (1/2 JDt) • Jl2
•exp(-/ 2 /(4£>£)) (1-56) This series converges rapidly for (Dt)/l2
>0.2; for short times the following is more
All of these involve the dimensionless time convenient, ,. ^_Q.
Dt/l2 which shows that real time is in-
versely proportional to diffusivity and di-
rectly proportional to square of size. Table
1 -6 shows the predicted times for the max-
imum concentration to decay to a tenth Figure 1-22 compares the rates of decay of
and a hundredth of its original value for the central concentrations in an isolated
these cases. It can be seen that the geome- layer and in one in a regular array: the
1.3 The Melting of Glasses
residence time in the narrow part of the dimensional case and an incompressible
system. The combined effects of shear and liquid, the minor axis of the inclusion must
reduction in cross section were discussed decrease by the same factor as the major
by Rhiel (1976). axis increases. Figure 1-25 shows how vis-
cosity affects deformation according to this
Deformation of Inhomogeneous Inclusions model; it can be seen that an inclusion of
lower viscosity deforms rather more than a
Here this term means inclusions which
homogeneous one but increasing viscosity
differ in viscosity from their surrounding
soon causes a considerable decrease in the
matrix. Most inclusions in glass will fall
deformation. This analysis is best used in
into this category. A rigid inclusion would
two steps; the model in the previous sec-
not deform at all although it would rotate,
tion is used to obtain an explicit relation
so intuition rightly suggests that a more
between shear and deformation for the ho-
viscous inclusion should deform less than
mogeneous case and Eq. (1-63) used to de-
one of low viscosity subject to the same
termine the difference in deformation be-
stresses. This problem can be elegantly
tween the homogeneous and inhomoge-
treated by a method devised by Eshelby
neous cases. One important inference to be
(1957, 1959) to deal with elastic inclusions drawn from this is that any furnace will be
which he kindly demonstrated to the au- unable to deal with inclusions significantly
thor in 1968. By this method a simple rela- more viscous than those that usually oc-
tion can be deduced to describe the differ- cur; feasible changes in furnace operating
ence in deformation of a homogeneous two conditions are likely to have very little ef-
dimensional inclusion and an inhomoge- fect: only removing the source of the vis-
neous one when both have been subjected cous inclusions will cure the problem,
to the same (but unspecified) amount of
Three dimensional inclusions were stud-
shear. Since deformation may be large it is
ied by Bilby et al. (1975) and Howard and
defined in terms of the natural strain 5
Brierley (1976); the general features of
f d a
1
these are very similar to Eshelby's original
(1-61) analysis.
s= J—
a = In
flo
w
x
* = (*1i-*iM)/tiM (1-62) 8 \ \ \ \
£ 0.1 -
\2 ^
(i) and the matrix (M). The relation be- 0
\ \
wNX
S\
CD
O> \
tween the deformation of the inclusions in | 0.01 -
\ \
was published by Cox (1969). Although Figure 1-26. The dependence of equilibrium shape on
limited to small deformations this analysis, shear rate for elliptical inclusions where deformation
is limited by interfacial energy according to Cox's
involving spherical harmonics, is valid for model. The ratio of the major axes is plotted against
any value of viscosity ratio. If the equilib- rate of shear expressed by E1 (Eq. (1-65)). The values
rium angle relative to the shear vector is on the curves are viscosity ratios (inclusion/matrix).
1.3 The Melting of Glasses 59
theory shows the time dependence of shape surface of the melt it is usual to estimate
to be approximately a sine wave superim- the surface area of the tank in terms of
posed on an exponential. daily output per unit surface area, which
Study of the shapes and orientations of implicitly recognizes the energy input per
bubbles in glass is capable of yielding infor- unit area from the combustion space. Val-
mation about the stress fields existing in ues in the range 1.3 to 2.2 t m~ 2 d" 1 are
the glass as it became effectively solid common.
somewhat above annealing temperature. The ratio of length to breadth (L/B) de-
However, one of the most obvious types of pends on several factors, two of the most
such bubbles, namely the very long thin important are 1) a length sufficient to es-
bubbles sometimes found in drawn sheet tablish the desired longitudinal tempera-
or rod and tube confirm their orientation ture profile and thus the required internal
to be essentially parallel to the main stress circulation of the melt and 2) the width
vector but their shapes are not elliptical, must be large enough to allow efficient
the tips being too pointed. However, this combustion of the fuel (in a crossfired tank)
section is not in the plane of maximum but not so great as to threaten the stability
shear. An exact analysis of this case re- of the crown which is a free standing arch.
mains to be undertaken. As a result small furnaces (about 20 m2)
often have L/B about 1.2 but larger fur-
naces have greater values of L/B, say 2.3
1.3.4.5 Modern Furnaces for a 90 m 2 furnace. The depth of the melt
should be such as to prevent the melt at the
Glass making has evolved over a long bottom becoming to cool and thus too vis-
period, the most significant advances being cous to flow easily, allow the required in-
within the last century. Most glass is made ternal circulation but also avoid the bot-
in tank furnaces which appear from the tom refractories becoming too hot and
outside to be merely large rectangular thus easily corroded. The depth must thus
chambers. In fact they must be very sophis- take account of the transparency of the
ticated devices to meet the different needs melt to infrared radiation. Depths from
of melting, refining, and homogenizing. about 0.75 to 1.3 m are common but rarely
Melting rates and requirements for refining exceed 1.0 m for strongly infrared ab-
and homogeneity vary considerably with sorbing glasses. Most tanks have a throat,
the product and this leads to many appar- a central passage at the bottom of the
ently small differences in design and con- chamber, between melting end and work-
struction which nevertheless have impor- ing end. This helps to prevent unmelted
tant effects on performance. The design of batch or only partially melted glass being
a particular furnace can often be consid- carried into the working end and also al-
ered in two separate parts, the tank full of lows the melt to cool before entering the
molten glass and the combustion space, forehearths which supply the forming ma-
with the only essential link between the chines. Because of the cooling of the melt
two being the exchange of heat. The overall as it passes through the throat there is a
size of the melting end of the tank depends tendency for a return flow of denser glass
on the glass quality needed, the properties to develop from working end to melting
of the glass and the required output. Since end. Sunken throat designs which control
the energy is transmitted through the free this are often used. The tank may also in-
60 1 Classical Glass Technology
IN.XWSN^XXX-'
^r^
i Kkuuvvvvuv^^vv.uT
QDDDDDD
_Q O Q O Q Q Q Q c
c
fl d
— ,
e
0 10 20 m
1 1 1
Figure 1-28. Layout of a modern gas fired Float glass furnace showing sections just above the surface of the melt,
vertical section along the center line and transverse section of the melting chamber, a) melting end, b) doghouse,
c) working end or conditioning chamber, d) Float bath, e) regenerators, f) combustion space, g) port.
This can be investigated experimentally model studies were made by Sadeghi (1980)
when changing from one glass composi- and these led to a very effective simple stir-
tion to another, or by introducing a new rer the performance of which in glass melts
constituent as a tracer into the batch, and has recently been investigated by Joanni
monitoring its concentration in the output. (1989); Joanni et al. (1989). These can make
Such measurements show that some of the optical quality glass of many compositions
new glass usually appears six to eight on a very small scale, something that used
hours after the batch was charged, the to be considered impossible.
maximum concentration often occurs after Stirrers are sometimes used in full size
20 to 30 hours but a few percent of the glass furnaces but represent a rather different
is still inside the furnace after 150 to 200 challenge because of the differences in ge-
hours. Understanding this behavior is very ometry and throughput flow as well as the
important in furnaces where the color or very high cost of making and installing
composition of the glass must be changed them. Simple stirrers are quite often used in
from time to time. Furnace design and op- forehearths where they may do more for
eration probably owe more to accumu- thermal than for chemical homogeneity.
lated experience than scientifically based
analysis but some firms do now spend
large amounts on the study of models, es-
pecially for flow patterns in the melt. 1.4 Glass Forming
The highest standards of homogeneity
1.4.1 Introduction
are required of optical glasses which, for
about the last forty years, have been melted Glass forming involves simultaneous
in small special tank furnaces which are fluid flow and heat transfer. Flow normally
partly lined with platinum and use me- depends on the newtonian behavior of
chanical stirring to achieve the attenuation glass melts, which means that velocity may
of inhomogeneities necessary to satisfy be assumed exactly proportional to the
quality standards. Given these conditions, stress applied. However, the rapid change
making optical glass does not require long of temperature, and hence viscosity, as the
times and the average residence time for glass cools during forming as well as often
optical glass may be no more than about the complex geometry makes mathemati-
ten hours. cal analysis of most glass forming opera-
Good homogeneity is much more diffi- tions a difficult task. The need to deal with
cult to attain in pots than in tanks because both flow and heat transfer makes resort to
of the differences in flow within the melt. numerical methods necessary for most
Mechanical stirring must be used in pots problems of interest. The equations to be
and crucibles if high standards are to be solved are usually easy to set up but prob-
achieved. The author and his students have lems often arise in setting realistic
studied methods of measuring homogene- boundary conditions, especially for heat
ity (Cable and Bower, 1965; Cable and transfer, and in determining the effective
Walters, 1980; Afghan and Cable, 1983; thermal conductivity.
Aylward et al., 1986) and made detailed In general flow occurs under quite low
studies intended to devise simple stirrers stressses and glass making machinery
suitable for laboratory melts, see for exam- rarely needs to be massively built. In most
ple Cable and Hakim (1973). Very detailed cases the removal of heat from the glass is
1.4 Glass Forming 63
the slower and controlling process. The ini- Table 1-7. Approximate viscosity values for glass
tial viscosity of the glass must be high forming operations in dPa s.
enough to prevent excessive flow under Operation logfa/dPas)
gravity but not so great that high stresses
are needed to complete the shaping as the Melting 1.5 to 2.5
glass cools. In the interests of efficiency the Seal glass to glass 3.5
Seal glass to metal 3.8
glass must then be cooled to become essen- Forming gobs for containers 3.6 to 4.2
tially solid as soon as possible after reach- Drawing Fourcault sheet 4.0 to 4.4
ing the required shape. Table 1-7 gives Pressing 4.0 to 6.3
some typical values of the viscosities at Surface of parison during forming 4.0 to 8.0
which various processes occur but some of Glass at tip of Danner mandrel 5.5
Surface of bottle during blowing 5.7 to 10.0
these are rather crude estimates because so Sinter glass powder to solid body 6.0
many operations do not take place in Littleton softening point 7.65
isothermal conditions. Sinter glass powder to porous body 8.0 to 8.8
Two important features of industrial Thick tube collapse under vacuum 11.0
Deform under gravity 11.3
glass forming operations are that 1) it is
Dilatometric softening point Mg 11.3 to 11.7
normal to complete the whole process Lehr belt marks base of container 11.7
from raw materials to the finished product Annealing 12.0 to 14.0
in one continuous cycle of operations and Stress release occurs in a few seconds 12.8
2) mechanized glass forming operations are Temperature for matching glass and
metal expansion curves for seals 14.0 to 14.5
suited only to the production of large num-
Stress release too slow to be useful 14.6
bers of articles. The first of these arises
partly from the brittle nature, poor thermal
shock resistance of large pieces and other
typical properties of glasses, partly from television screens) and 2) whether or not
the fact that cooling and then reheating is molds are used to shape the glass. Some
a very inefficient use of energy. Very few processes, like container manufacture, re-
large scale operators buy previously quire that the temperatures in one place,
melted glass and then re-process it; it is such as a particular point on a mold, keep
however normal to remelt rejects produced repeating a certain time-temperature cycle
during manufacture and many large scale whilst others, such as drawing tube or
producers also buy cullet (waste glass) to forming flat glass, require the temperature
add to their batches. The second arises at a particular point to be as constant as
from the delicate non-equilibrium condi- possible but temperatures vary rapidly
tions under which molds, for example, with position. In both instances the glass
must function for efficient processing. itself changes temperature rapidly as it
Molds can be preheated before fitting to a flows during forming and the optimum
machine but cannot be brought before- conditions can only be established whilst
hand to the actual non-isothermal condi- the process is operating. Different types of
tions in which they operate efficiently. process have different preferred viscosity-
Forming processes can be classified in temperature relations. Even with today's
several different ways. Two of the more im- sophisticated controls it can take several
portant aspects are: 1) whether a continu- hours to optimize operating conditions af-
ous stream of glass is used (flat glass, tube, ter making a change, such as fitting a new
fibers) or separate gobs formed (containers, set of molds; frequent changes in operat-
64 1 Classical Glass Technology
ing conditions are thus very undesirable. sary individual steps the essential seven
Glass manufacturers usually expect to are: 1) form a gob and feed it to the parison
make very large numbers of individual ar- mold, 2) form the mouth or finish of the
ticles between changes in operating condi- container, 3) form the parison, 4) transfer
tions. Making quantities that represent the parison to the blow mold, 5) blow the
only a few hours production (which could container to its final form, 6) cool in the
still mean more than 50000 containers) is blow mold until sufficiently rigid to keep
inefficient and expensive because of the its shape and 7) open the mold and remove
production lost during stoppages and the the container. The container must then be
rejects produced whilst achieving optimum annealed.
conditions. The gob must be supplied in as near to
an isothermal a state as is possible and at
a viscosity sufficiently high to prevent too
1.4.2 The Manufacture of Containers
rapid flow under gravity whilst still ready
Forming by blowing in a split mold us- to flow when blown. The viscosity for gob
ing compressed air permits complex shapes formation depends on the particular pro-
to be made and this has long been the pre- cess and article being made but is usually
ferred method for making most containers. around log r\ = 3.7 to 4.2 (dPa s). Later
The manufacture of containers by a skilled stages of the operations are less easy to
workman manipulating a gather on a blow characterize in terms of viscosity because
pipe was practised for nearly two thousand the glass is being rapidly cooled and steep
years and required a complex series of op- gradients of both temperature and viscos-
erations to form a parison by rolling on a ity exist within it; however the viscosity of
marver, using gravity to stretch or com- the surface layers must be the most impor-
press the length of the parison and blowing tant value.
a little from time to time; the parison was As mentioned in the historical review,
then put into the blow mold and blown to nearly all containers are now made on in-
the final shape. The pressure available dividual section (IS) machines. These are
when blowing by mouth is very low and made up by coupling a row of identical
too high a viscosity risks flow being very sections which work independently of each
slow and possibly not complete; automatic other, except that feeding the gobs to each
machines use an effective pressure of only section in turn must clearly be coordi-
about 2 atm. Forming the mouth followed nated. A machine may have only four or
breaking the container off the blow pipe five sections but up to sixteen is known. All
and reheating the neck; this led to the the parison molds sit along one side of the
mouth being known as the finish. machine and all the blow molds along the
One of the early successes of pioneers in other. These molds open and close as re-
container production was to demonstrate quired but are otherwise stationary. The
that the process could be done in two steps neck ring is swung vertically through 180°
using two body molds, a parison mold and to transfer the parison to the blow mold.
a final blow mold. Of course the mouth Figure 1-30 illustrates the steps in forming
now has to be formed first and held in a a bottle on an IS machine. Many of the
neck ring whilst performing the other oper- details of construction of the IS and other
ations but it is still called the finish. Al- machines then widely used are discussed
though the whole process has many neces- by Giegerich and Trier (1964). Bollert et al.
1.4 Glass Forming 65
600
gap between glass and mold, or the parison
may be deliberately left for a period en-
closed by the blow mold before beginning
500 - to blow. The mold surfaces are quite hot
and simply introducing the air gap de-
400 - creases heat transfer to the mold by a con-
O)
c siderable factor. Whilst it is reheating the
parison stretches under gravity and this
o 300 -
must not be permitted to go too far. Figure
1-32 shows typical examples of tempera-
ture profiles in a parison at different stages.
It is extremely difficult to study the flow
of the glass during parison formation. Di-
rect observation is impossible and it is nec-
essary to resort to computing by finite ele-
ment methods, solving for both heat
<1960 1965 1975 1985 1995
transfer and fluid flow, or to use physical
Year models. Interesting studies using model
Figure 1-31. Changes in the weight of the standard liquids were undertaken by Reinhardt
English 568 ml milk bottle over the years. The devel- (1965) and Schmid and Hertel (1968).
opment of the narrow mouth press and blow process
has been an important factor. By courtesy of PLM-
Redfearn Glass.
1000
£BCB)] 1 / 2 (1-74) 1
Although not given a particular name in 0.4 0.8
English, the parameter XQC is called the Contact time in s
Temperaturleitzahl in German. When typi- Figure 1-34. Variation glass-mold heat transfer coef-
cal values for the properties of glass (A) and ficient during a pressing operation according to mea-
cast iron (B) are taken and TA assumed to surements by McGraw (1961).
be 1100°C and TB 550 °C, the calculated
value of T{ is found to be about 585 °C. It
is important that this should not exceed times and total cycle times on a semi-auto-
the sticking temperature of the glass to the matic machine without changing any other
mold material which is often about 600- parameters. These show that a proper bal-
620 °C; such intimate contact would be ance must be maintained between heat re-
good for heat transfer but prevent removal moved from the glass and heat removed
of the glass from the mold or, at least, from the mold, see Fig. 1-35. Too short a
badly damage the surface of the glass. The total cycle time makes the mold overheat
fact that the glass contracts as it cools so that the glass sticks and too long a cycle
whilst the metal expands on heating helps time makes the mold too cool so that the
to prevent sticking. However it is found glass is chilled and will not flow properly.
on analysing glass-mold heat transfer that Too short a time in the parison mold leaves
the heat transfer coefficient at the interface the glass too fluid allowing it to distort too
is strongly time dependent. This consider- much under gravity but too long a parison
ably complicates attempts to calculate forming time leaves it too viscous to be
temperatures and viscosities within the blown in the blow mold. Current cycle
glass during forming. Figure 1-34 shows times on an IS machine would be consider-
some data for the variation of glass to ably shorter than those seen here.
mold heat transfer during pressing re- The design of molds to ensure the de-
ported by McGraw (1961). The mold sur- sired rates of heat extraction from different
face of course cannot be absolutely smooth parts and thus the temperature distribu-
and clean, indeed it is usual practice to tion over the inner surface is a complex
apply mold dopes to the inner surfaces of matter. One of the most obvious features is
the mold to aid release of the glass and that a considerable proportion of the heat
improve surface finish; these may contain transferred from the glass is lost again from
graphite and oils which carbonize. the inner surface of the mold by forced
Trier (1955) reported some interesting convection cooling whilst the mold is open
results of varying parison mold contact and empty. The inner surface temperature
1.4 Glass Forming 69
16 I I I i I I
1.4.3 The Production
of Lamp Bulb Envelopes
Parison too
The manufacture of bulbs for incandes-
12 - viscous cent electric lamps is a very important
450°C
CD
r ~-~ — — -• branch of the glass industry. These differ
Sticks to / * 6 1 (re , from most other kinds of hollow ware in
mold /
o _ / having much thinner walls, usually some-
eg /•600°C
c
o
/ what less than 1 mm. These are made by a
o /
j /•450 rather different process which also uses a
/
610°C special machine. Thin walled articles of
435°C
y ^j
/ ^avy
surface this kind, including some drinking glasses
4 -
Parison are made using paste molds. A paste mold
- too fluid - is one which does much less damage to the
surface of the glass during manufacture.
I 1 i i 1 i
n u n n n n n n( (n n n n
J 1
n M
TOO
Figure 1-36. Schematic diagram of the Corning ribbon machine for making lamp bulbs. A stream of glass (a)
passes between two rollers (b) which shape it slightly; it then falls onto a band of metal plates (c) each with a
central hole through which the glass sags under gravity to begin parison formation. Blow heads (d) mounted on
the upper belt press against the upper surface of the glass ribbon and begin to blow at (e). The paste molds (f)
mounted on the lower belt close around the parison at (g) and the bulb then blown in the rotating mold. At (h)
the blow heads are lifted away and the blow molds open leaving the bulbs suspended from the ribbon from which
they are cracked off and collected at (i). The ribbon is then crushed and returned to be used as cullet.
1.4.4 The Manufacture of Flat Glass briefly outlining the important sheet draw-
ing processes which are still in use.
1.4.4.1 Introduction Whether drawn upwards or downwards
The requirements of buildings and vehi- a stream of any liquid, even one of high
cles make flat glass production one of the viscosity, is inherently unstable. Any at-
largest sections of the industry. As men- tempt to draw a thin sheet of viscous liq-
tioned in the introduction, the crucial ad- uid, for example using a knife blade dipped
vances in flat glass manufacture occurred into a pool, shows that it at once necks and
during the present century: the first suc- tends towards a circular section. Even a
cessful processes for continuous drawing of circular jet will break up unless rapidly
sheet coming into production between cooled and made effectively solid. The
about 1916 and 1930, to be followed by the break up of a circular jet is a classic and
development of the Float process in the complex problem of hydrodynamics but
fifties and sixties. Cast plate glass, made by some useful analytical approximations ex-
grinding and polishing thick cast plate, was ist. By taking the simplest useful approxi-
invented around AD 1680 but its large mations for the equations governing the
scale manufacture was greatly improved behavior of a circular jet Levich (1962) esti-
largely by Pilkington Brothers between mated the time to break up (TB) for either
1920 and 1940; however, it has now been a low viscosity jet or a viscous jet. For a
entirely replaced by Float glass. Although viscous jet of radius a this is approximately
they are also now obsolescent it is worth (1-75)
1.4 Glass Forming 71
which means that if its velocity is U9 the tle greater than the true conductivity of the
critical (break up) length is about glass (largely because the sheet is usually of
small optical thickness), is one of the main
LB= 5 Ur]a/a (1-76)
factors limiting the maximum thickness of
High velocity, high viscosity and large di- glass that can be produced. Thin sheet
ameter will all help to increase this length. must be drawn off at a higher speed and
It is clear that rapid increase in viscosity to thus subject to greater stresses so that the
make the glass essentially solid (rj >1012 danger of the sheet breaking is one of the
dPa s) within say a quarter of the initial limitations on minimum thickness. How-
isothermal break up length will achieve ever, the critical factors controlling com-
reasonable stability of the process. Such an plex industrial processes are not always the
analysis done beforehand would have en- most obvious ones.
couraged a pioneer of flat glass manufac- The most comprehensive description
ture to proceed but emphasizes that very and discussion of sheet glass manufactur-
rapid cooling is necessary, something not ing processes is the book by Goerk (1966);
favored, from the heat transfer point of a useful review is given by Hynd (1984).
view, by a large thickness. Because of its
shape, forming and preserving the desired 1.4.4.2 Sheet Glass Processes
width and thickness of a sheet is a bigger
problem than controlling a circular jet. The Fourcault Process
Mathematical modelling of the drawing Fourcault (1862-1919), the first inven-
of a sheet from a pool at first looks rela- tor to make his process work, overcame
tively simple because it can be treated as a the major difficulties by inventing the debi-
two dimensional problem symmetrical teuse (a word not translated into English)
about the center line of the sheet. As the which is a kind of refractory clay boat
glass is so much more viscous than the air which floats in the glass. It has in its base
it can be assumed that shear stress and so a slot of approximately elliptical shape,
velocity gradient go to zero at the surfaces. through which the glass will flow up. This
However, the positions of the surfaces rate of flow may be increased by pushing
where these boundary conditions apply are the debiteuse down into melt. If this stream
not known; indeed finding them is the is gripped and pulled up at the same vol-
main purpose of the exercise. The foot of ume rate of flow, without it being able to
the sheet could, for example, be assumed to wet and fill the inside of the debiteuse, a
be of hyperbolic or exponential form but, sheet can be formed. Rectangular water
in practice, it may bulge into what is called cooled iron boxes extending across the
the onion just above the surface of the melt. whole width of the drawing chamber are
This therefore is a difficult problem to placed very near to the surfaces of the sheet
solve properly even if the conditions are and not far above the top of the debiteuse
assumed isothermal. When the heat trans- to cool the glass sufficiently quickly to con-
fer and rapid change of viscosity with posi- trol its tendencies to neck down and try to
tion, which are essential features of the real form a circular jet or become unstable. The
process, are introduced the difficulties are outer edges will cool more quickly than the
considerably multiplied. rest so that the still deformable sheet is
The need for rapid cooling, in conditions held between two almost rigid side strips
where the effective conductivity is very lit- from very close to the top of the debiteuse.
72 1 Classical Glass Technology
problem by bending the sheet horizontally and 0.7 m min 1 being typical. Lemaire
over a polished air cooled metal roller just (1965) published some interesting studies
before it became too viscous for this to be of temperature distributions and flow pat-
done. The feasibility of doing so may have terns in a Libbey-Owens drawing cham-
been suggested by the opening and flatten- ber.
ing of the cylinders long practised in the
hand and Lubbers processes. The roller is Downward Drawing Processes
about 0.2 m in diameter and approxi-
Several methods of drawing a stream
mately 0.7 m above the surface of the bath.
downwards have been developed in recent
Colburn also introduced air cooled edge
years and are used to make much thinner
rolls to control the stability of the point of
sheet than the other processes can easily
drawing and the width of the sheet by pro-
produce, such as that used for microscope
ducing two chilled strips along the edges of
slides. The most obvious is analogous to
the sheet. Figure 1-39 shows a schematic
the Fourcault process with a stream of
diagram of a Libbey-Owens-Ford draw-
glass being drawn down from a slot in a
ing chamber. The total length of the hori-
platinum bushing but the surface quality is
zontal chamber can be much longer than
not as good as with the Float process.
the maximum feasible height of a Four-
However, another method which avoids ir-
cault or Pittsburgh drawing tower and
regularities that would be produced by
may be as much as 60 m; this permits good
slight imperfections in the edges of the slot
annealing of even the thickest sheet.
has been developed by Corning Glass
The Libbey-Owens-Ford process can Works. Molten glass is fed into one end of
make glass up to about 3.5 m wide and is a trough with an inclined base to give a
capable of a wide range of thicknesses, steadily decreasing depth; the upper edges
from about 0.6 mm to 25 mm, but 2 m also deviate very slightly from the horizon-
wide and 1.0 to 10.0 mm thick represents a tal. A proper combination of these geomet-
more typical range of production. Drawing rical features can make the rate of overflow
speeds are higher than for the other two the same along the whole length of the
processes, about 2.5 m min" 1 for 2 mm trough. The two streams flowing down
each side meet at the central ridge along
the bottom of the trough and the resultant
sheet is gripped just below by edge rolls
and is then drawn away by other rollers
lower down. The melt in the trough has a
viscosity of about 4 x 104 dPa s and cool-
ers increase this to about 3 x 105 dPa s as it
leaves the ridge or root at the bottom of the
trough. Hynd (1984) gave some details of
this process and it is mentioned by Dum-
baugh et al. (1991).
Figure 1-39. The layout of the Libbey-Owens sheet
drawing process. 1) the conditioning chamber of the 1.4.4.3 Float Glass
tank, 2) auxiliary burner, 3) the edge rolls, 4) water
cooling box to chill sheet, 5) the bending roll, 6) water In the past high quality flat glass for
cooler. mirrors, vehicle or shop windows and such
1.4 Glass Forming
like had to be made by mechanically grind- forces, so long as the atmosphere and
ing and polishing cast plate. Large scale molten metal are not vigorously disturbed.
manufacture involved considerable engi- The cross section of a continuous ribbon is
neering difficulties and made the process thus similar to a two dimensional sessile
costly; a continuous plate glass line was drop which, if sufficiently wide, will have a
about 600 m long and used about 1.7 MW broad flat central region. Figure 1-40
of electrical energy solely for grinding the shows the two factors which control the
glass. The development of the Float pro- thickness of the sheet. The balance of the
cess has rendered polished plate obsolete. interfacial tensions gives a net force over
The idea of floating glass on a bath of unit length of this section of
molten metal, for a variety of purposes,
some misconceived, can be traced back for F(a) = ag + <jgm-Gm (1-77)
about a century but older inventors lacked
which is balanced by the forces due to the
the insight and the sophisticated engineer-
hydrostatic pressures. If the thickness of
ing skills needed to develop a successful
the sheet is d and its depth of immersion in
process. The physical basis of the modern
the molten metal bath (d — /*), Archimedes
Float process is beautifully simple: a broad
principle requires that
stream of glass is allowed to spread out
and come to equilibrium whilst floating on Qgd = Qm(d-h) (1-78)
a bath of molten metal. It is then cooled
until almost rigid and lifted off. Both sur- If one imagines that the left part of the
faces of the glass can have almost ideally ribbon has been removed, as shown in the
flat and smooth firepolished surfaces so Figure, it is necessary to apply forces to
that grinding and polishing are unneces- keep the remaining part in equilibrium.
sary. A fascinating review of the evolution There are two contributions to this: 1) the
of flat glass manufacture and the early de- hydrostatic pressure in the glass which in-
velopment of the Float process has been creases linearly from x = 0 to d and 2) the
given by Pilkington (1969) and another ac- pressure in the molten metal which acts in
count is by Hynd (1984). the opposite direction but only from x = h
to d. The net force due to these over a
section of unit length is
The Physical Principles of the Process
The metal must be denser than the glass, (1-79)
which is not a problem: the other require-
ments are not so easily met. On consider-
ing the range of viscosities over which the
deformation of the glass can occur and be
controlled, it is clear that the metal must
have a melting point below 600 °C and a
boiling point above 1050°C. Both the
molten metal and the atmosphere above it
have very low viscosities compared with
the glass which will therefore spread out to
come to equilibrium under a balance be- Figure 1-40. The forces controlling the equilibrium
tween hydrostatic and surface tension thickness of Float glass, see text.
76 1 Classical Glass Technology
and equating F(o) with F(p) gives Gravity thus causes rapid decay of long
waves but surface tension governs short
i-am = {Qgd2l2-Qm{d-h)2l2)g waves. The two processes have the same
(1-80) rate of decay when
from which (d — h) can be eliminated X2rit = 4n2a/Qg (1-85)
through Eq. (1-78). On rearrangement this
yields the equilibrium thickness d, and waves of this critical wavelength are
the slowest to decay. For typical glass
(1-81) properties Xcrit is about 23 mm and such a
wave decays to 1.5% of its initial ampli-
tude in 100 s if the viscosity is 104 dPa s.
The other basic model is to calculate the Cassidy and Gjostein (1970) confirmed
time needed for a surface irregularity to be that the decay of corrugations on glass of
smoothed out. This may be determined by wavelengths around 5 to 15 \xm was con-
considering the decay of a sine wave distur- trolled by surface tension and that more
bance of the surface. Three different mech- complex profiles become simple sine waves
anisms could be involved, 1) viscous flow as they decay, experiment and theory
due to gravity, 2) viscous flow due to sur- agreeing quite well. In practice it is found
face tension forces and 3) surface diffusion. that about one minute is needed at about
These would in turn predominate on de- 1050 °C (viscosity 104 dPa s) to achieve op-
creasing scales with gravity controlling the tical quality flatness.
behavior of long waves and surface diffu-
sion only becoming controlling when the
wavelength approaches atomic scale. Chemistry of the Float Process
The gravitational driving force is just the The molten metal must have a low vapor
difference in hydrostatic pressure due to pressure ( < 1 0 N m ~ 2 at 1050°C) other-
the amplitude (A) of the wave, wise condensation towards the cool end of
Ap=Agg (1-82) the Float bath may be troublesome. Chem-
ical interaction between the molten metal
Since the amplitude itself represents the and the glass must be minimal. On examin-
driving force, an exponential decay, ing the properties of all molten metals it is
found that only gallium, indium, and tin
A=. (1-83) satisfy these requirements (lead has too
may be expected. In a very viscous liquid high a vapor pressure) and that tin is best
the constant k in Eq.(1-83) is QgX/(4nrj) in terms of vapor pressure and availability.
for control by gravity (Lamb, 1932). The Tin has the highest boiling point, which is
driving force for flow when surface tension above 2500 °C, and is the metal always
governs is the excess pressure due to curva- used. Pure tin easily reacts with the oxygen
ture of the surface which, for a surface in the air to form solid oxides but reacts
curved in only one plane, is Ap = a/a if a less with the glass. It is therefore necessary
is the radius of curvature. For a sine to have a reducing atmosphere in the Float
wave this also leads to exponential decay bath; 97% N 2 , 3% H 2 is commonly used.
(Mullins, 1970) Very low levels of oxygen or sulfur impu-
rity in the tin are sufficient to cause prob-
A =A0Qxp( — (na/Xrj)t) (1-84) lems due to formation of stannous oxide or
1.4 Glass Forming 77
sulphide. If these compounds are formed the Float bath. The Float bath may be
they can condense near the cool end of the about 5 m wide and 35 m long and the
bath, be reduced to metal by the atmo- molten tin needs to be only about 100 mm
sphere, and form specks of tin adhering to deep. On leaving the Float bath the ribbon
the upper surface of the ribbon; because of passes through an annealing furnace. At
its higher solubility sulfur is the greater the end of the line the curved meniscus
problem. The glass itself contains a signifi- regions are removed then the ribbon is cut
cant proportion of sulfur, as sulfate added into whatever size sheets are required, tak-
to aid melting and refining, some dissolved ing into account any defects that have been
water and some variable valence elements, detected before cutting it.
chiefly iron, capable of being oxidized or One of the major problems of Float
reduced to absorb or evolve oxygen. A very glass development was the production of a
delicate control of these factors is therefore range of thicknesses. The natural equilib-
required. Sodium is the most reactive ma- rium thickness of the ribbon is about
jor constituent of the glass and is also the 7 mm, which is very fortunate because the
most mobile ion within it. It is thus likely largest market used to be for 1/4 in
that reactions between sodium in the glass (6.3 mm) polished plate. As was soon dis-
and the tin bath will be the most significant covered, nature tries to insist on achieving
and some aspects of this have been dis- this equilibrium thickness and attempts to
cussed by Miiller et al. (1989). control thickness simply by drawing faster
have a greater effect on width than on
thickness. The first method of making thin-
Float Glass Technology
ner glass was to allow the ribbon to spread
The overall layout of the process derives out to equilibrium width and cool it to a
from the continuous casting of plate glass. viscosity of around 10 8 dPas (700 °C) at
A controlled stream of glass is delivered by which position the edges were gripped by
the melting furnace onto the molten tin edge rolls; further downstream the ribbon
bath and drawn along it to the other end was reheated to around 106 dPa s (850 °C)
where it is lifted off. The glass is fed onto and stretched to the required thickness,
the molten tin at about 1050°C, allowed with some reduction in width, by adjusting
to become flat, cooled until too viscous the rate of drawing. The roof of the Float
to flow easily or be damaged (about bath thus needs to be fitted with both elec-
lO^dPas), then lifted off it at the other tric heaters and cooling panels to permit
end at about 600 °C. the adjustment of the longitudinal temper-
The melting tank may be up to about ature distribution. This method permits
65 m long and l l m wide with the melt glass of high quality to be produced at
about 1.3 m deep and capable of producing thicknesses down to 3 mm. Subsequently
as much as 6000 tonnes a week. Energy other methods were developed. At high
consumption in the melting tank is now furnace loads the drag force of the tin can
around 5800 kJ kg" *. A smaller condition- be used to confine stretching largely to the
ing section approximately 9 m wide and cooler end of the Float bath, where width
25 m long is attached to the end of the and thickness are decreased in the same
melting tank; in it the glass is cooled and proportions, instead of acting only at the
brought to a uniform temperature suitable hot end where thickness hardly changes.
for forming the stream which is fed onto Another variant uses several pairs of
78 1 Classical Glass Technology
driven toothed wheels along the length of air down it at a pressure only slightly
the Float bath to prevent excessive reduc- greater than atmospheric. Rod is made in
tion in width; these wheels, which press on the same way but without the central air
the edges of only the upper surface of the flow.
ribbon, are about 300 mm in diameter and
20 mm wide and mounted on long cooled
1.4.5.1 The Danner Process
shafts. They are especially useful in pro-
ducing a wide ribbon at high loads. The Danner process may be regarded as
Glass thicker than the natural equilib- the mechanization of hand drawing with a
rium thickness is produced by using graph- steady stream of glass falling on to the ro-
ite guides, which are not wetted by the tating blow pipe or mandrel at about
glass, to prevent lateral spreading. This al- 103 dPa s and running down to form a uni-
lows glass up to about 25 mm thick to be form layer then being drawn away from the
produced. lower end at about 5 x 104 dPa s and car-
Several types of process have been devel- ried onto a horizontal series of rollers. The
oped which permit coatings to be applied refractory sleeve of the mandrel is about
to the ribbon in the cooler end of the Float 800 mm long and around 200 mm diame-
bath, or soon after its emergence from the ter; it is mounted on a heat resisting steel
tin bath. The Electrofloat process uses an shaft about 50 mm in diameter. The nose of
electrolytic method to produce a surface the mandrel may be of heat resistant steel,
layer on the top of the ribbon inside the especially for tubing, because it can be ma-
Float bath by ion exchange. These pro- chined and maintained to greater dimen-
cesses are especially useful in making glasses sional accuracy than a refractory nose. The
with controlled heat transmission charac- mandrel rotates at around 8 rpm and is
teristics. Some information about them is inclined at about 15° to the horizontal so
given by Hynd (1984). Coatings are also that the glass will flow towards the tip. The
discussed by Kirkbride and Williams (1991). tube is drawn away from the nose approx-
imately in line with the axis of the mandrel
and led onto a horizontal track about 50 m
1.4.5 Rod and Tubing long where it is supported by rollers, see
A circular jet is inherently unstable, as Fig. 1-41. Towards the end of the track,
pointed out in discussing flat glass manu- when quite cool, the tube is lightly gripped
facture, but drawing a circular rod or tube by two caterpillar driving belts which draw
has fewer problems than maintaining a flat it away at the desired rate. These driving
sheet. Rod and tube are made by very sim- belts may be slightly angled across the line
ilar methods and have been little analysed of draw so that the tube is rotated in the
in the literature, nor has their technology contrary sense to the rotation of the man-
been discussed in detail. Although upward drel. As a result of these twisting forces the
and downward drawing processes exist, mass of glass just beyond the tip of the
those in which the rod or tube is drawn off mandrel may look remarkably asymmetri-
sideways from the end of an inclined rotat- cal. The tube is cut into lengths just beyond
ing mandrel are more widely used, rotation these driving belts. One of the few detailed
being necessary to cancel the effect of grav- descriptions of the process is due to Sibilia
ity. To make tubing it is necessary to have (1939) and an approximate theoretical
a mandrel with a central hole and to blow model was developed by Yamauchi (1977).
1.4 Glass Forming 79
also a Corning downward drawing process ameters, typically from 5 to 20 jim, and a
in which the glass flows over the inner rim very high surface to volume ratio; as a re-
of a circular channel and is pulled down- sult they need to be made from glasses of
wards. There is an inner concentric water better than average chemical durability.
cooled truncated cone through the centre The standard type of glass developed for
of which air may be blown but this cone this purpose is called E-glass which means
acts chiefly as a cooler and is not in contact a glass with specific properties rather than
with the glass at any time. a specified composition; a typical composi-
The literature on tube and rod drawing tion may include a little fluoride, see Table
is sparse; Giegerich and Trier (1964) report 1-1. This glass has a liquidus temperature
most of what is available. of about 1140°C and, because it has very
little alkali to act as a flux during melting,
needs melting temperatures of 1550 to
1.4.6 Glass Fibers 1600°C. Despite its low alkali content it is
not very resistant to attack by mineral
1.4.6.1 Introduction acids and C-glass was developed for the
Manufacture of fibers has been an im- improved acid durability needed for some
portant branch of the glass industry for purposes; it has some alkali but about 10%
about sixty years but within the last decade more silica than E-glass, see Table 1-1. The
fibers of an entirely new kind have become two main products are continuous fibers
very important, namely those used for op- and staple or short curled lengths. The lat-
tical communication systems. The first ter are mainly used for low density insulat-
fibers used for optical communication were ing mat which is bonded by spraying on an
of very pure silica but these are incompat- organic binder. Continuous fibers may be
ible with most other glasses because of chopped into short lengths and also used
their very low thermal expansion, unusu- for mat but can be made into a large vari-
ally high softening point and very high vis- ety of rovings (untwisted bundles of fila-
cosity. Thus, apart from trying to develop ments) or yarn (twisted bundles of fila-
glasses with even better optical properties, ments) and used in many different ways,
silica fibers were rather difficult to use in including being woven into cloth. A high
some applications and most recent re- proportion of all the continuous fiber
search has been devoted to heavy metal made is used as reinforcing for polymer
halide glasses (see Chap. 8). Such fibers are composite materials.
made by specialized methods based on the
same principles as those used for other
fibers but differing in many details and are 1.4.6.2 The Physics of Fiber drawing
not considered here. Some of the most in- The simple criteria developed to de-
teresting aspects of glasses for optical fibers scribe the stability of a liquid jet intro-
have recently been discussed by Parker duced when discussing the drawing of flat
(1989), and a full treatment will be found in glass are directly relevant here. It may be
Chap. 15. recalled that a very viscous circular jet of
The more traditional kinds of fibers are radius a leaving an orifice would break up
widely used for low density insulation, for in a time of about
reinforcement of polymers, and in some
kinds of textiles. Such fibers have small di- TB=5rja/a (1-87)
1.4 Glass Forming 81
if a is the surface tension. A fairly typical the rim of the orifice, 2) the jet emerges as
nozzle radius for fiber drawing would be a stream of the same diameter as the ori-
a = 0.5 mm and assuming a viscosity of fice, 3) the stream of glass bulges out, rather
about 104 dPa s, a jet of that size would like the onion in Fourcault sheet drawing,
break up in about 20 ms. However, the fi- immediately below the orifice, or 4) a thin
ber is drawn away at such a speed that its fiber forms from a base distinctly smaller
radius is much decreased immediately be- than the size of the orifice. Burgman (1970)
low the orifice and its radius is so small investigated these and showed that they
that it cools and becomes rigid in less than could be related to Reynolds number.
the critical time, without needing special Glicksman (1968) made calculations of the
measures to achieve sufficiently rapid cool- rate of cooling of a fiber then used these
ing as is essential in producing flat glass. results to predict how fiber diameter would
The hydrodynamics of fiber drawing is change with distance from the orifice and
nevertheless very interesting. obtained good agreement between mea-
In the conditions used in making glass sured and predicted profiles.
fibers it may be assumed that the flow
through the nozzle itself is governed by
1.4.6.3 The Technology of Fiber Production
Poiseuille's law, that is to say the mass rate
of flow M through an orifice of radius a Staple fibers may be produced directly
will be by several methods. One common method
nAPa4 uses two rows of platinum alloy nozzles in
M =Q (1-88) the bottom of a forehearth which has adja-
SrjL cent downward pointing steam jets on each
where AP is the pressure difference causing side to accelerate and attenuate the fila-
flow (the hydrostatic head) and L the ments. Because both glass and steam have
length of the nozzle. Drawing the fiber similar kinematic viscosities in these condi-
more quickly reduces its final diameter tions there is a major interaction between
without increasing the mass flow rate; it is the two flows and the turbulent flow of the
generally better to control the flow by hav- steam also curls the fibers and makes them
ing a short relatively small diameter orifice break into fairly short lengths. As the fibers
rather one a longer one of greater diame- fall on to a collecting belt they are sprayed
ter. The viscosity range used for fiber draw- with a binder to form mat suitable for insu-
ing is quite narrow; if less than about lation. The fiber diameter is likely to vary
500 dPa s at the orifice the jet breaks up between about 5 and 30 jim.
into drops; if greater than about 1000dPas The Hager-Rosengarth process uses cen-
the stresses become too high and breakage trifugal forces produced by a thin stream of
is frequent. glass falling on to the centre of a rotating
Although drawing the fiber from the disk to produce fibers. The disk rotates at
nozzle might appear to be very simple it 3000-4000 rpm and produces fairly long
shows some unexpected features. It is pos- fibers (about 500 mm) of diameter around
sible to observe four different profiles just 20 jim which are carried away by a current
below the orifice in the range of conditions of air and often laid down to make a mat.
that might be used for fiber drawing: 1) the The TEL process is a rather similar one in
fiber diameter decreases steadily (approxi- which a stream of glass falls into the center
mately exponentially) with distance from of a shallow dish or spinner made of heat
82 1 Classical Glass Technology
resistant steel which has several thousand thus very important. The large reduction
apertures about 1 mm in diameter drilled in cross section also means that fibers are
around its circumference. The spinner ro- sometimes drawn under stresses not far
tates at about 3000 rpm and jets of glass fly short of the fracture stress and breakages
horizontally out of the apertures to meet may occur.
the combustion gases of a series of burners The electrically heated platinum alloy
set around the perimeter of the spinner and bushing from which the fibers are drawn
pointing vertically downwards. The rela- has several hundred nozzles (usually in
tively thick jets leaving the spinner are thus multiples of 200) spaced as close together
reheated and further extruded to make the as convenient and is heated by the Joule
final fibers about 6jnm in diameter and effect. Having to stop the drawing for any
about the same length as given by the reason, correct the defect and then restart
Hager process. These are collected in a drawing is a tedious operation; avoidable
similar way. Some additional details of the manufacturing defects are guarded against
processes are given by Giegerich and Trier very carefully. A bushing has a working life
(1964). of about 12 months and weighs 2 to 4 kg so
that replacing it is a major expense. The
drawing of a large number of fibers from a
1.4.6.4 Continuous Fibers
bushing creates a considerable flow of the
The glass for manufacturing continuous air adjacent to the bushing and it is normal
fibers is generally melted in a small tank at to supply an appropriate flow of clean air
about 1580°C and fed directly to the fiber through inlets. The fibers are then sprayed
drawing heads but it may be formed into with water before being coated with size by
19 mm diameter marbles which are then passing over a size applicator; this is often
fed directly into a separate drawing cham- a rotating cylinder partially immersed in a
ber, thus separating melting from fiber pro- bath of size. Next the fibers are gathered
duction. Although making marbles, cool- together by passing over a gathering shoe
ing to room temperature and reheating, or wheel which may form one or several
wastes a considerable amount of heat, the strands of yarn. The gathering shoe needs
remelting and drawing is easy to control to be wetted to prevent the size adhering to
and is still the favored method for a few it. Finally the strand is wound on a suitable
types of fiber. Continuous fibers are made core to make a cylindrical cake which is
by a process which relies on pulling the then dried and is ready for the final user. To
fiber away from a nozzle and using the make the strand easy to unwind it is
velocity of drawing to attenuate the fiber to wound on as a helix traversing from end to
the desired diameter. The crucial nozzle end of the bobbin.
dimensions are usually in the range of di- One important function of the size is to
ameter 1 to 2.5 mm and length of the cylin- act as a surface lubricant to minimize dam-
drical part which controls flow rate 3 to age by glass to glass abrasion during draw-
6 mm. The velocity of drawing may be ing and winding but it is very common for
more than 25 000 times the average veloc- it to be formulated to act as a keying agent
ity in the nozzle and the final fiber diameter when the fiber is to be used in some kind of
as little as 6 jum; drawing speeds may be as polymer composite; many different types
high as 2500 mmin" 1 . Avoiding bubbles of size exist for the latter use. The high
or crystalline inclusions in the glass is drawing velocities mean that problems can
1.5 Polishing 83
sometimes arise over the rheological prop- large amounts of mechanical energy. The
erties and wetting of the fiber by the size. standard procedure is to wet grind the sur-
An expert and detailed account of continu- face using in succession several grades of a
ous fiber production is given by Loewen- suitable hard abrasive powder, each finer
stein (1983). than the last, until a very fine frosted gran-
ular texture free from any pits or scratches
1.4.6.5 Non-Circular Rod Tube and Fiber left by the coarser grades is produced. The
rate of removal decreases as the particle
Because glass flows as a perfectly new-
size and consequently chip size decrease.
tonian liquid in most conditions it is possi-
The liquid used at this stage is nearly al-
ble to extrude preforms of many shapes
ways water and iron wheels are generally
and preserve their cross section, except for
used. Large scale grinding of plate glass
slight rounding off of sharp corners, pro-
used to use quartz, which is a little harder
vided that the extrusion is done at rela-
than the glass but smaller scale operations
tively high viscosity and fairly high stresses
usually use silicon carbide. Diamond
which minimize the effect of surface ten-
wheels may be used for more rapid grind-
sion. The production of solid sections of a
ing or when making curved surfaces of
variety of shapes, such as rectangular and
specific radii but are much more costly.
also hollow ones with internal ribs and
Having obtained a sufficiently fine texture
partitions, was reported by Humphrey
the final stage of polishing uses a different
(1965). More recently Roeder and Egel-
very finely divided polishing agent in a
Hess (1987) have described the continuous
similar way. Plate glass polishing used to
extrusion of tubes with complex inner
use iron oxide but small scale operations
cross sections.
frequently use specially prepared ceria on a
cloth or felt covered wheel which is damp
rather than wet. This eventually produces
1.5 Polishing the required smooth and shiny surface.
Polishing is an old art but one which is
Most glass working operations are per-
incompletely understood. The early stages
formed with hot fluid glass but polishing is
of grinding to the necessary contour clearly
the most important operation often neces-
operate by pressing the particles of grind-
sary on cold glass. The Float process has
ing agent against the glass and breaking off
made polishing unnecessary on large
chips of glass. The surface is formed by
pieces of flat glass but it is still needed for
many small cracks which spread out and
high quality optical components and in
join together but also penetrate into the
preparing small samples for many kinds of
glass beneath. The use of several succes-
laboratory measurements. Some glasses
sively finer grades of abrasive is necessary
may also be polished by chemical rather
to minimize the depth affected by this dam-
than mechanical means but chemical pol-
age and thus avoid leaving sub-surface
ishing is not used when very accurate sur-
damage below the polished surface. The
face profiles are required.
obvious simple physical model of polishing
is to assume that the glass always behaves
1.5.1 Mechanical Polishing
as an isotropic brittle material; using finer
Mechanical polishing is a rather slow and finer grades of grinding and polishing
and expensive process which consumes agents is then assumed to produce essen-
84 1 Classical Glass Technology
tially similar surface texture on an ever spite its importance to the optical industry,
smaller scale until the scale of the rough- mechanical polishing of glass remains only
ness is rather less than the wavelength of partially understood.
light and no longer gives scattering at the
interface. Such a view has often been
1.5.2 Acid Polishing
put forward in the past, for example by
Newton in 1695 (see Thomson, 1922 and For many years it has been the practice
Preston, 1921). However, we now know of the lead crystal industry to polish cut
that glass can flow on a small scale at room (abraded) glass chemically by using hy-
temperature: diamond pyramid micro-in- drofluoric acid, the one readily available
dentation tests can make permanent im- reagent capable of easily dissolving silicate
pressions in glasses, as in metals, so the glasses. It has also been known for a con-
possibility of some local flow cannot be siderable time that etching away the sur-
ignored. A theory of flow in polishing was face layers of glass containing flaws which
first elaborated by Beilby (1921) but has weaken it can increase the strength (Proc-
found few adherents. Its most obvious de- tor, 1962). Such etching does not necessar-
fect is that it attributes polishing entirely to ily produce a polished surface, especially
flow of the surface layer but all quantita- when the products of reaction are not re-
tive studies show that polishing does re- moved, and commercial etchants of this
move material. type are often used for badging or other-
It is now widely agreed that some chem- wise producing frosted surfaces. Ammo-
ical interaction between glass, polishing nium fluoride may be present in these mix-
agent and liquid medium must be consid- tures.
ered. This view was shared by Preston In recent years there have been many
(1930) only a few years after his earlier studies concerned with the safety of the
championing of the abrasion theory. How- operation and the disposal of the residues
ever, no theory yet put forward seems to be from the mixtures of hydrofluoric and sul-
capable of explaining all the observations furic acids normally used but few con-
made in glass polishing studies. cerned with details of the chemistry and
One of the most obvious pieces of evi- the influence of the acid on the glass, how-
dence for a chemical interaction is that pol- ever, some of these matters were discussed
ishing efficiency is clearly not determined by Maskill and Ferguson (1950). A lengthy
simply by particle size and hardness: most discussion by Kausch (1973) gives exten-
of the effective polishing agents are oxides sive descriptions of typical installations
of variable valence elements. The staining and useful information about the construc-
of the surface that can occur during polish- tion of baths and accessories sufficiently
ing with iron oxide, chromium oxide, and resistant to hydrofluoric and sulfuric acids
ceria is another interesting demonstration for industrial use. Vacek and Kopackova
of some chemical interaction. The liquid (1977) concentrate more on some of the
medium also has a definite influence and chemical aspects of the process.
the pH of the medium can considerably The essential step in the process may be
affect both rate of removal of material and considered to be
surface finish (Compton, 1989). One recent
attempt to interpret the polishing of glasses
is by Koucky and Matusek (1984) but, de- 2 H + + SiF62~ n)H 2 O (1-89)
1.6 References 85
When polishing glasses which contain lead Appen, A. A., Kozlovskaya, E.I., Gan, E X . (1961),
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Methods. New York/London/Sydney/Toronto: Wi-
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1E/009/C; Glastech. Ber. 63K, 460-469.
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Lakatos, X, Johansson, L.-G., Simmingskold, B. Moody, B.E. (1988), Glass Technol. 29, 198-210.
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Zachariasen, W.H. (1932), /. Amer. Chem. Soc. 54, Rawson, H. (1967), Inorganic Glass Forming Systems.
3841=3851. London, New York: Academic Press.
Zeng, R.J., Cable, M., Harris, E.A. (1989), Super- Rawson, H. (1980), Properties and Applications of
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Shand, E.B. (1958), Glass Engineering Handbook.
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Scholze, H. (1977), Glas, Natur, Struktur und Eigen-
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General Reading Tooley, F. V. (Ed.) (1961), Handbook of Glass Manu-
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Uhlmann, D.R., Kreidl, N.J. (1984), Glass Science
Babcock, G.L. (1977), Silicate Glass Technology and Technology, Vol. 2, Processing, I. New York:
Methods. New York: Wiley. Academic Press.
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making. London: Foulis Co. Cambridge: Cambridge Univ. Press.
2 Special Methods of Obtaining Glasses
and Amorphous Materials
Jerzy Zarzycki
c critical point
D fractal dimension
E Young's modulus
critical stress concentration coefficient
P pressure
r radius of the pore
reduced time
r fracture surface energy
7 specific surface energy
n viscosity
V Poisson's number
CVD chemical vapor deposition
DCCA drying control chemical additives
HSE hypercritical solvent evacuation
ICF inertial confinement fusion
NMR nuclear magnetic resonance
rf radio frequency
SAXS small angle X-ray scattering
TTT time-temperature-transformation
94 2 Special Methods of Obtaining Glasses and Amorphous Materials
J— Furnace C0 2 Laser \
(250 W)
Molten sample \
in crucible — Laser beam focussed
onto the tip of the sample
Spun-off
spherules
High-speed
v)
A Falling droplet (20000 rpm)
Rotating sample rod
Collecting —\
hopper \
Fast rotating \_ Steel collecting tray
steel rollers
Figure 2-5. Laser spin-melting device (schematic).
Splat
laser-film melting, whereby the beam of a
Figure 2-3. Rollers splat-cooling device (schematic).
CO 2 laser is used to scan the surface of a
specimen, producing a molten layer which
Gas pressure quickly solidifies in perfect contact with
the solid (not molten) substrate (United
Technologies Research Center, 1976).
In splat-cooling techniques one dimen-
sion (the thickness) of the splat or of the
Furnace ribbon is kept small in order to speed up
Crucible
the heat exchange. It is also possible to
subdivide the melt into droplets small
Liquid metal
enough to achieve a high cooling rate by
radiation. In the method of laser-spin melt-
ing (Topol et al., 1973) small droplets are
Quenched produced by spinning the target in the
glass ribbon form of a rod at 8000-30000 rpm. The ex-
tremity of the target is heated by a CO 2
laser (Fig. 2-5). Cooling rates for droplets
500 jim in thickness were estimated at
Fast rotating 4000 °C/s. Various refractory oxides and
wheel
their mixtures (A12O3, Ga 2 O 3 , La 2 O 3 ,
Figure 2-4. Melt-spinning device (schematic). Nb 2 O 3 , Ta 2 O 5 , etc.) were obtained in
partly non-crystalline form. Other experi-
ments were made in the preparation of
meters wide to be produced. More details glass-melting experiments in migrogravity
on this important industrial technique will conditions (Spacelab and Shuttle mis-
be given in Chapter 9 of this Volume. Re- sions).
views on splat cooling are to be found in
Anantharaman and Suryanarayana (1971),
Jones (1972), and Jones and Suryanara-
yana (1973). A variant of splat cooling is
98 2 Special Methods of Obtaining Glasses and Amorphous Materials
I
To pumping
dense on the specimen forming a uniform,
generally non-crystalline film of a compo-
sition close to that of the source material.
system (For the physics of sputtering, see Towns-
Figure 2-6. Thermal evaporator (schematic). end et al., 1976.)
2.3 Vapor-Quenching Techniques 99
The method can be used to deposit both vapors at a heated solid substrate. For ex-
elemental metals or alloys. It is widely used ample, gas mixtures such as SiH 4 , PH 3 ,
in electronic and optical applications. In and O 2 , or SiCl4, POC1 3 , and O 2 passing
glass technology continuous sputtering over a heated Si surface at temperatures
devices are used to coat glass panes with below 1000°C, SiO 2 -P 2 O 5 glass layers are
metal or oxide layers for applications in formed at a rate < 1 jim/min.
architecture (light control). The industrial Most of the work done concerns SiO2,
devices use alternating voltages and mag- Si 3 N 4 , SiO 2 -P 2 O 5 , SiO 2 -B 2 O 3 , and
netic fields (magnetron sputtering) to in- A12O3 both for low-temperature CVD
crease the path of the ions and thus their (450 °C) or high-temperature CVD
collision frequency, which results in a bet- (850 °C). Glow discharge plasmas (rf or mi-
ter yield. A standard work on the deposi- crowave) allow for low-temperature opera-
tion of thin films is that of Holland (1956). tions (310 °C). This method was used to
prepare chalcogenide films and SiJCN}?Hz
films. For details see Kern and Rosier
2.3.3 Reactive Deposition (1977).
In reactive-deposition processes a chemi- Thermally activated homogeneous oxi-
cal reaction is initiated in the gas phase dation of mixtures of metal halide vapors is
by supplying sufficient activation energy: performed to obtain large bulk glasses of
thermal, in the form of heat, or electrical, in high purity and quality by vapor-deposi-
an rf glow discharge. Heterogeneous and tion techniques. Metal halides (SiCl4,
homogeneous processes must be distin- GeCl 4 , TiCl 4 , BC13, POC13) are generally
guished. For example, SiO2 glass may be used as starting compounds as are SiH4
produced by homogeneous or heteroge- and organometallics (e.g., (CH4)3B). At
neous oxidation of SiCl4 vapor or by oxi- temperatures above 1500°C, a homoge-
dizing the surface of a silicon wafer. neous oxidation reaction predominates,
In reactive sputtering, if the Ar gas con- and without a catalyzing surface a finely
tains O 2 or N 2 , the resulting sputtered film divided glass particulate material called
will be the oxide or nitride of the sputtered "soot" is obtained. The reaction
cathode metal. With an Si cathode, SiO2 or SiCl4 + O 2 -* SiO2 + 2Cl 2 (2-1)
Si 3 N 4 films will be produced. Processes of
this kind are extremely important in the is obtained by passing a mixture of SiCl4
electronics industry, where glass films are and O 2 in a burner through a methane-
used for encapsulating integrated circuits oxygen flame. The high specific surface of
and thin dielectric films as both active and the soot (^20m 2 /g) provides a strong
positive components. Using these tech- driving force for sintering (see Chapter 3).
niques, amorphous films can often be ob- When soot is collected on a target
tained in systems where the obtention of heated at a sufficiently high temperature
glasses by direct methods is impossible. ( » 1800°C for SiO2), sintering and conver-
For general reviews on these applications sion into solid bubble-free glass occur,
see Amick et al. (1977) and Pliskin et al. (Fig. 2-8). By this process very large glass
(1967). "boules" (over 500 kg) were obtained for
Chemical Vapor Deposition (CVD) in- SiO 2 , either in pure form or with additions
volves a heterogeneous reaction and depo- (TiO2, A12O3, B 2 O 3 ); see Dalton and
sition from organometallic or metal halide Nordberg (1941) and Nordberg (1943).
100 2 Special Methods of Obtaining Glasses and Amorphous Materials
5iCl^+ 0 2 ( +Dopants)
particle to the neighboring atoms produces
"thermal spikes" of the order of several
— Burners thousand degrees Kelvin for 10 " 1 ° -10 " 1 1 s
which extend to regions of the order of 104
\l V atoms and may produce local melting fol-
ik Soot-carrying flames lowed by an ultrafast quench. Exposure of
various ceramic materials to neutron doses
of approximately 3xlO 2 0 neutrons/cm 2
Y//////////////////<V77; Deposited SiO2 "boule" renders these materials amorphous (Wul-
laert, 1964; see also Ch. 9, Sec. 9.2.5).
Slowly rotating substrate
held at ~1800°C The classic work of Primak (1958) has
shown that on irradiation quartz and
cristobalite are progressively amorphized
Figure 2-8. Flame oxidation process for producing
bulk silica (schematic).
and that their properties tend toward those
of vitreous SiO2. Radioactive materials,
Lowering the soot deposition tempera- e.g., complex uranium oxide minerals, be-
ture to less than 1500°C helps to retain the come rnetamictized, i.e., disordered by their
more volatile components (e.g., B 2 O 3 ); this own radioactivity (Primak and Bohmann,
results in a porous silica body which can 1962).
then be sintered in a separate step at a Ion implantation may be used to modify
higher temperature (Schultz, 1975). Depo- the structure of superficial layers of materi-
sition methods based on these principles als. Some results are presented in Chapters
are used to prepare preforms for glass opti- 6 and 9. As yet, amorphization by irradia-
cal fibers. These important techniques will tion effects has not been exploited in glass
be described in Chapter 16 of this Volume. technology, but ion implantation has re-
cently been used to modify oxide glass sur-
faces (Ch. 6).
2.4 Solid-State Methods
2.4.2 Effects of Intense Shock Waves
Non-crystalline solids may be obtained
Powerful pressure shock waves of sev-
from crystals without passing through the
eral hundred kilobars generated during ex-
fusion stage. There are several other ways
plosions may produce amorphization of
of destroying a regular crystal lattice.
crystals without their melting. The external
boundaries of the original crystal are con-
2.4.1 Radiation Damage
served and show the absence of flow, but
The collision of energetic particles with the crystalline lattice is destroyed. Such
the atoms of a crystal produces lattice de- glasses are called diaplectic or thetomor-
fects; the effect is cumulative and the pro- phic.
cess may end in the formation of a non- Impacts of meteorites produce such ma-
crystalline solid. Fast neutrons have a low terials (Chao, 1967), and in particular, it
probability of collision, but each collision was discovered that the surface of the
produces a large number of defects; moon is covered with glassy material. Re-
charged particles have a higher probability search on glasses linked with the lunar ex-
of collision but produce less displacements. ploration (Apollo program) was destined
The transfer of the kinetic energy of the to determine whether these materials were
2.4 Solid-State Methods 101
There exists, however, a large array set 2,7.1 Methods of Gel Formation
of methods in which inorganic glasses may
The main steps of sol-gel processing are
be synthesized using methods of solution
summarized in Fig. 2-11. The different
chemistry. Sol-gel processes belong to this
variants developed depend on the way in
last group of syntheses: they are based on
which the initial gel is obtained and on the
the possibility of forming the disordered
forming process. As silica is the essential
network of the glass, not directly at high
ingredient of most of the glasses prepared
temperatures from a melt, but at low tem-
by sol-gel methods, our description will be
peratures from suitable compounds by
centered on silica-based gels. There are
chemical polymerization in a liquid phase.
three ways of obtaining them: (1) Hydroly-
In this way a gel is first formed from which
sis and polycondensation of organo-metal-
glass may be obtained both by the succes-
lic compounds (alkoxides) dissolved in alco-
sive elimination of the interstitial liquid
hols in the presence of a limited amount of
and by the collapse of the resulting solid
water. (2) Destabilization of silica sols (e.g.,
residue by sintering.
Ludox ®), pure of containing other metal
This "precursor-based" synthesis of ions added in the form of aqueous solu-
glasses, ceramics, and composites is cur- tions of salts. (3) Redispersion of fine dry
rently one of the most rapidly progressing silica particles in a suitable liquid medium
fields of materials science and engineering. by mechanical (shearing) action to form a
The "sol-gel" method of preparing glasses sol which gels spontaneously.
is being actively studied in leading labora-
tories all over the world, and in the last ten 2.7.1.1 Gel Formation from Alkoxides
years, the number of scientific publications
Metal alcoholates, also known as metal
in this field has shown an exponential in-
alkoxides M(OR) n , where M is a metal
crease.
(e.g., Si) and R an alkyl group (e.g., CH 3 or
Current research work in this field is to C 2 H 5 ), react with water and undergo hy-
be found in the Proceedings of the Inter- drolysis and polycondensation reactions
national Workshops on Gels: Gottardi which lead to the progressive formation of
(1982), Scholze (1984), Zarzycki (1986), a metal oxide. The overall reaction scheme
Sakka (1988), Aegerter (1990); the Interna- consists of at least two main steps:
tional Conferences on Ultrastructure Pro- (2-2)
cessing: Hench and Ulrich (1984, 1986),
Mackenzie and Ulrich (1988), Uhlmann 3 (2-3)
and Ulrich (1990); as well as in the series of
symposia "Better Ceramics through The resulting metal oxide is produced
Chemistry": Brinker et al. (1964, 1986, in the form of extremely small particles
1988). For general reviews, see Sakka ( « 2 nm) which may link to form a gel.
(1982), Zarzycki (1984), Rabinovich (1985). In reality, the situation is more complex;
The recent books by Klein (1988), Aegerter the reactions (Eqs. (2-2) and (2-3)) proceed
et al. (1989), and Brinker and Scherer simultaneously and are generally incom-
(1990) present different aspects of sol-gel plete. Hydrolysis may be achieved using a
technology. The excellent treatise of Her smaller quantity of water than that re-
(1979) should be consulted for details on quired by stoichiometry, and a number of
silica sols and gels. radicals R remain unreacted. Polyconden-
104 2 Special Methods of Obtaining Glasses and Amorphous Materials
Liquid ingredients
Mixing
Reacting
sation is incomplete and the final product Bradley et al. (1978) and Andrianov (1955).
corresponds rather to the formula Since alcoholates and water are immis-
cible, the reagents are dissolved in alcohol,
(MOyOH),(OR) z (2-4)
generally methyl- or ethylalcohol. The use
In cases where several different com- of a common solvent can be avoided, how-
pounds (e.g., M(OR)n, M'(OR)J are re- ever, by subjecting the alcoholate-water
acted, a complexation step may precede
reactions Eqs. (2-2) and (2-3).
Table 2-1. Alkoxides used in gel synthesis.
In this way complex networks involving
several different cations, (e.g., M, M') may M M(OR)n
be produced:
Si Si(OCH3)4
-M-O-M-O-M- (2-5) Si(OC 2 H 5 ) 4
Al Al(O-iso C 3 H 7 ) 3
The use of alkoxides of Si, B, Ti, Zr, etc., Al(O-sec C 4 H 9 ) 3
leads to the formation of complex gels Ti Ti(O-C 2 H 5 ) 4
composed of small particles which prefig- Ti(O-isoC 3 H 7 ) 4
Ti(O-C 4 H 9 ) 4
ure the network of corresponding oxide
Ti(O-C 5 H 7 ) 4
glasses. B B(OCH 3 ) 3
Table 2-1 gives a list of organometallic Ge Ge(O-C 2 H 5 ) 4
compounds most frequently used in the Zr Zr(O-iso C 3 H 7 ) 4
synthesis of glasses by this method. For Zr(O-C 4 H 9 ) 4
Y Y(O-C 2 H 5 ) 3
details on the synthesis of alkoxides and
Ca Ca(O-C 2 H 5 ) 2
chemistry involving these compounds see
2.7 Solution Methods; "Sol-Gel" Processing of Glasses 105
A
Q D
A
tremely fragile material, which behaves as Figure 2-16. Evolution of Young's modulus, E, as a
a brittle solid with conchoidal fracture. function of time for a Ludox gel (v: Poisson's number)
(from Zarzycki, 1988).
Gels prepared from Si alkoxides are pre-
dominantly elastic while those from col-
loidal solutions (Ludox®) show partly vis-
co-elastic or viscoplastic properties. Fig.
300
2-17 shows the critical stress concentration
coefficient Klc of some SiO2 gels, and Fig.
200
2-18 the corresponding fracture surface en-
ergy.
100
2.7.3 Drying 0 1 2 3 A 5
Days
The drying stage is necessary to free the Figure 2-17. Evolution of critical stress intensity fac-
solid network of the gel from the accompa- tor K1C as a function of time for a Ludox gel (from
nying interstitial liquid phase. Zarzycki, 1988).
108 2 Special Methods of Obtaining Glasses and Amorphous Materials
thermal treatment without loss of mono- resulting gels may be described using frac-
lithicity, and they can finally be converted tal concepts (Mandelbrot, 1983). A fractal
into a clear glass of excellent optical qual- cluster has a structure which becomes in-
ity. creasingly wispy as its dimensions increase.
Aerogels can be made with an exceed- In particular, its mass scales as r D , where r
ingly high porosity (close to 99%) and a is the radius of the cluster, and D the "frac-
pore size of a few nanometers, which makes tal dimension" which is smaller than three.
them excellent thermal insulators. For sil- The fractal dimension D may be obtained
ica aerogels thermal conductivity of the or- by a variety of methods. See, for example,
der of 0.01 W m " 1 K " 1 has been demon- Zarzycki (1987 b) for a synthetic presenta-
strated. Their refraction index may be close tion.
to 1, and they can be made translucent -
hence their application in Cerenkov radia-
tion detectors. (For these and other appli- 2.7.4 Curing-Sintering
cations, see Fricke, 1986.) The final structure of the dry gel will
Another method consists in adding a depend on the structure of the wet gel orig-
suitable substance to the sol before gelling inally formed in solution; it is a contracted
that will influence the subsequent behavior or a distorted version of the latter. The
of the sol during drying. The most success- constituent particles are coated with resid-
ful of these drying control chemical addi- ual OH groups which are partly eliminated
tives (DCCA) is formamide (Hench, 1986). during the transition from a particulate
Its effect seems to be a tendency toward the texture to a continuous solid. They may be
formation of gels with smaller but more detected and analyzed by conventional in-
uniform pores which favor drying in frared spectroscopic techniques.
monolithic form. To transform the particulate structure of
a dried gel into continuous glass, the ele-
mentary particles must fuse together, re-
2.7.3.3 Structural Aspects
sulting in progressive pore elimination.
The gelling process, the structure of the This is achieved by heating the gel in order
resulting wet gels, and that of the xero- and to promote diffusion phenomena and vis-
aerogels have been the object of numerous cous flow. During this heat-treatment the
studies on various systems, the detailed de- residual OH and OR groups will first tend
scription of which is outside the scope of to be eliminated in the form of H 2 O and
the present article. The use of small-angle ROH which is accompanied by an addi-
X-ray scattering (SAXS) combined with tional polymerization of the system:
spectroscopic methods (IR, Raman, NMR) (2-8)
and electron microscopy has permitted the - S i - O R + O H - S i - -> - S i - O - S i + ROH
various aggregation theories to be tested,
and the results of these methods have led to The escape of residual products from
structural models. closed pores may constitute a problem; the
Gelling may be explained either using organic residues are finally carbonized at a
Flory's theory, familiar in polymer chemis- higher temperature which brings about a
try, or by percolation theories, which are coloration of the gel and leaves carbona-
more in favor with the physicists. The ceous particles in the glass. It is therefore
structure of growing aggregates and of the important to favor the escape of residues
2.7 Solution Methods; "Sol-Gel" Processing of Glasses 111
before complete closure of the pores, and tween phenomena which lead to densifica-
oxidation treatments are often necessary to tion and those which promote crystalliza-
eliminate certain organic groups. For pure tion.
SiO2 gels this oxidation treatment is car- The TTT (time-temperature-transfor-
ried out at 300-400 °C. It is important to mation) diagrams are a convenient way of
define the heating schedule in each particu- studying the problem of devitrification ver-
lar case in order to eliminate the unwanted sus compaction in order to define the ap-
residues without impairing monolithicity propriate thermal treatment (Zarzycki,
before the onset of viscous flow. 1982 b). The TTT diagrams show the time
Occluded OH groups and H 2 O may ty required to obtain a determined crystal-
cause bloating on heating at high tempera- lized fraction y as a function of the temper-
tures - even if the specimen has remained ature T. Treating y as a parameter, a set of
monolithic up to this stage. Residual OH Cy curves is obtained which represent the
groups may be eliminated by chlorination kinetic behavior of the system. In particu-
treatments if very low OH levels are re- lar, if y0 corresponds to the smallest crys-
quired in the final glass (e.g., for optical tallized fraction detectable by analytical
fibers applications). On the other hand, oc- techniques, the curve Cyo represents a fron-
cluded water may be used in foaming pro- tier not to be crossed during a thermal-
cesses, e.g., in blowing gel particles into treatment schedule if crystallization is to
microspheres (see Sec. 2.7.5.4). be avoided (generally y0 = 10 ~6 is adopted,
see Chapter 3).
2.7.4.1 Viscous Flow Sintering The relative positions of the thermal-
treatment path during densification and
Densification is essentially a sintering
the Cyo curve of the gel determine the pos-
process by which the pores of a dry gel are
sibility of obtaining glassy or crystallized
eliminated, and the initially opaque mate-
materials at the end of the compaction pro-
rial progressively converted into clear bulk
gram. For example, (Fig. 2-21) if there is no
glass. After elimination of residues, the
danger of devitrification using path (a) for
driving force in this process is supplied by
the surface energy of the porous gel. This
tends to reduce the interface, thus eliminat-
ing the pores, the collapse being governed,
in the case of glasses, by Newtonian viscous
flow. Extra pressure, as in hot-pressing
techniques, may be applied externally to
speed up the process (Decottignies et al.,
1978). The theoretica aspects of sintering
are presented in Chapter 3 of this Volume.
a gel corresponding to Cl9 this will no recent years - hypercritical solvent evacua-
longer be true for the curve of C 2 , the same tion and drying chemical control additives
path would lead to crystallized material. (DCCA) have proved effective against
The solution would then be either to cracking.
shorten the sintering time, e. g., by applying In the laboratory, pure SiO2 glasses, as
a suitable external pressure (path (b)), or to well as those combining SiO2 with other
increase the temperature for a short time oxides (e.g., B 2 O 3 , TiO 2 , GeO 2 , P 2 O 5 ,
using the technique of "flash-pressing" ZrO 2 , etc.) were successfully prepared.
(path (c)). Glasses containing oxides of alkali and al-
In the case of gels the position of the kaline-metals sometimes prove more diffi-
curves C strongly depends on the impuri- cult to obtain because of the tendency of
ties of the material and, in the first instance, gels to devitrify during the sintering stages.
of water content which influences the vis- The difficulty linked with monolithicity
cosity, as well as the surface energy of the can be avoided if hot-pressing techniques
material. are used to compact gels in a granular
form; this, however, limits the size of the
2.7.5 Forming Processes specimens. In industrial practice the early
attempt in 1970 by Owens-Illinois (USA)
In the classical process, the resulting at commercializing bulk gel-made glass
melt is generally immediately formed into was discontinued because of the high cost.
the desired end products: sheet glass, hol- However, the manufacture of sizeable glass
low ware, or fibers. In sol-gel technology pieces of pure SiO2 for optical applications
the various forming operations have to oc- has been reported (Hench, 1986).
cur before or during the gelling stage (e.g.,
Advanced glasses for optical-fiber pre-
molding an object, forming a thin coating,
forms (SiO2 doped by GeO 2 , P 2 O 5 , or
or spinning a fiber); the drying-curing and
B 2 O 5 ) have been successfully made, but
sintering stages simply consolidate the
the corresponding industrial applications
original shape produced at low tempera-
have not yet followed.
tures (Fig. 2-11).
The nature of the processes during 2.7.5.2 Thin Films
gelling and subsequent drying, which are of
a diffusional nature, favors, however, those At the present time, the main industrial
configurations in which at least one of the applications recognized for sol-gel meth-
dimensions is small: Thin films, fibers, and ods are in the production of thin glass coat-
small particles (or shells) are current exam- ings by Schott Glass (FRG). They use the
ples, and it is significant that the first estab- alkoxide method to modify the spectral
lished industrial applications of the sol-gel transmission of flat glass for architectural
route were precisely in the field of thin coat- applications (Schroeder, 1969; Dislich,
ings. 1971, 1988).
In the method of dip coating (Fig. 2-22),
a sheet of glass is first immersed in a tank
2.7.5.1 Bulk Glass
containing a dilute solution of suitable alk-
It is possible to produce bulk pieces of oxide precursors and then slowly with-
glass if cracking of gels during drying is drawn at a constant rate. This leaves a su-
avoided. This problem of obtaining mono- perficial film of equal thickness which is
lithic gels has been extensively studied in then reacted with water vapor from the
2.7 Solution Methods; "Sol-Gel" Processing of Glasses 113
monuclear fusion research. They are pro- cess, which is performed at lower tempera-
duced from gels which are first dried, then tures, and thereby reduces the risk of
crushed and sieved. The resulting powder contamination.
is subsequently fed into an electrical verti- A substantially lower elaboration tem-
cal drop tower furnace where the gel parti- perature, excellent homogeneity obtained
cles, falling freely, are blown and vitrified directly, and a high degree of purity are the
into spherical shells by residual gas con- main advantages attributable to the sol-gel
tained in the gel. Shells of up to 1000 jim process. Is this enough to make the process
with uniform wall thickness of 0.4-20 Jim competitive with the classical glass-melting
were produced for ICF experiments practice?
(Downs et al, 1988). The lower elaboration temperature,
from which energy saving might be ex-
pected, is largely offset by the high cost of
2.7.6 Advantages and Disadvantages the initial ingredients necessary for making
of the Sol-Gel Process the gel. In addition, organometallic precur-
As the sintering operation is carried out sors are not always available at present for
at temperatures much lower than those re- the more exotic cations that might be re-
quired for the melting of glass-forming quired in some cases, and the initial formu-
components - practically in the vicinity of lation of the solution leading to a proper
the transition temperature - the process is gel (without flocculation) can be a very dif-
particularly attractive for the production ficult task indeed.
of those glasses which require high melting The subsequent treatment of the gel, the
temperatures (e. g., SiO2 glass can be made drying-curing and sintering stages, are also
at 1200 °C instead of at 2000 °C). more complicated and time-consuming in
The second important characteristic of practice than the direct melting and fining
the process is that final homogeneity is di- involved in classical glass processing. Fur-
rectly obtained in solution on a molecular thermore, they are specific to a given com-
scale. This can be compared to the diffi- position and the process has to be "tai-
culties of obtaining homogeneous glasses lored" for each new glass, which requires a
in the classical way, particularly when one complete preliminary study in each case.
of the components is more volatile or when It seems therefore that the sol-gel pro-
the resulting melts possess a high viscosity cess can only be competitive in areas of
which hinders efficient mixing of the con- advanced technology (high-tech areas),
stituents. In some cases it is then necessary and that neither window nor bottle glass
to remelt the original batch several times will ever be made industrially in this way.
to reach the necessary compositional uni-
formity. This in turn increases the likeli-
hood of contamination from crucible walls, 2.7.7 Future Trends
particularly at high temperatures, or dur-
ing repeated crushing procedures. What really differentiates the sol-gel
In the sol-gel route the wet gel may, in route from the classic igneous route is es-
principle, be obtained with a degree of pu- sentially the fact that an inorganic gel is a
rity which depends only on the starting two-phase system where each of the two
ingredients. The degree of purity of the fi- phases can be influenced separately by the
nal glass will depend on the sintering pro- preparative methods.
2.7 Solution Methods; "Sol-Gel" Processing of Glasses 115
Interstitial
liquid Backbone
Solvent
exchange Hypercritical
^ drying
Aerogel
Reaction
Figure 2-24. Examples of
exchange methods com-
bined with sol-gel process-
— Drying -Sintering • ing to obtain composite
materials (from Zarzycki,
Dry gel 1987 a).
116 2 Special Methods of Obtaining Glasses and Amorphous Materials
within the second phase or also within the Anantharaman, T. R., Suryanarayana, C. (1971), J.
Mater. Sci. 6, 1111-1135.
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3 Glass Formation and Relaxation
George W. Scherer
Avogadro number
"d refractive index of a liquid in equilibrium at Tx
number of embryos with n monomers
nv number of molecules of nucleating phase per unit volume
P pressure
q cooling rate
heating rate
r distance vector
biaxial relaxation function
r, r* radius, critical radius
Re critical cooling rate
R
s
ideal gas constant
s interfacial area
sc configurational entropy
s
f entropy of fusion
T temperature
t time
TiV fictive temperature for volume V
% fictive temperature
glass transition temperature
TK Kauzmann temperature
TL liquidus temperature
time corresponding with the "nose" method
Tn temperature corresponding with the "nose" method
Tr reduced temperature
TR room temperature
Ts setting temperature
TK temperature of crossover experiment
u growth rate
V volume
V volume fraction
vm molar volume
w width of seal
wk weighting factors
W* thermodynamic barrier to nucleation
w,w0 relaxation rate, primary relaxation rate
X nonlinearity parameter
x, y, z stress axes
z number of molecules
Z 1 ? —Z N set of order parameters
Crystal
3.2 Glass Formation from the Melt
A glass is typically formed by homoge-
Figure 3-1. Volume change during cooling of a liquid.
If nucleation of crystals occurs easily, the volume de- nizing the components in the liquid state at
creases discontinuously at the liquidus temperature, a temperature well above TL, then cooling
TL. Otherwise, the liquid remains in metastable equi- below Tg. The cooling rate must be great
librium until reaching the glass transition tempera- enough so that no significant quantity of
ture, where structural rearrangement is kinetically ar-
crystals can form. The critical rate depends
rested. Further contraction results from the decreas-
ing amplitude of vibration of the atoms around fixed on the kinetics of nucleation and growth,
positions (as in the crystal), so the slopes are similar so we begin by discussing the standard the-
for the glass and crystal. ories for those processes.
3.2 Glass Formation from the Melt 125
kinetics of transient nucleation are very well and James (1979) concluded from a study
described by the theory due to Kashchiev of nucleation in lithium disilicate glasses
(1969), a fact that has been verified by ex- that the temperature dependence of the nu-
periment (James, 1974) and by computer cleation rate was well represented by the
simulations (Kelton et al, 1983). theory, except at very large undercoolings,
Substituting Eq.(3-6) into Eq.(3-1) we but the magnitude of the measured rate
find the free energy of the critical nucleus, was 20 orders of magnitude larger than
which is the thermodynamic barrier to nu- predicted! Later it was shown (Zanotto
cleation: and James, 1985) that the temperature de-
pendence was indeed predicted correctly
Ag{r*) = W* =
"5 A (3.9) by Eq. (3-13), if viscosity values and nucle-
ation rates were measured in the same
The rate of formation of critical nuclei, or glass; however, the magnitude of Iv was
rate of homogeneous nucleation (Iv) is given still grossly in error. Finally, James (1985)
by (James, 1985; Zanotto and James, 1985) showed that the magnitude could also be
brought into agreement by allowing for a
;n v vexp weak (and physically reasonable) tempera-
ture dependence in y^.
where nv is the number of molecules or
formula units of nucleating phase per unit 3.2.1.2 Heterogeneous Nucleation
volume, v is a vibration frequency, v&
In most real systems, crystals result from
kBT/h, where k is Boltzmann's constant
heterogeneous nucleation, where foreign
and h is Planck's constant; AgD is the acti-
material provides a surface that facilitates
vation barrier for transport across the nu-
the formation of a critical nucleus. As indi-
cleus/liquid interface, and W* is the ther-
cated in Fig. 3-2, a nucleating agent (such
modynamic barrier to nucleation defined
as laboratory dirt, which is largely com-
in Eq. (3-9). It is conventionally assumed
posed of aluminosilicates) is effective if it
that transport at the interface is related to
provides a low-energy interface with the
a diffusion coefficient,
crystal. In that case the energy invested to
D = v X1 exp ( - AgD/kB T) (3-11) form the nucleus is smaller and the rate of
where X is a jump distance, of the order of
atomic dimensions. It is further assumed t Weinberg and Zanotto (1989 a) argue that the use
that D can be related to the viscosity (rj) by of the Stokes-Einstein equation, Eq. (3-12), is unjusti-
the Stokes-Einstein equation fied. Based on the very successful theory of Kash-
chiev (1969), they propose that the temperature-
kBT dependence of the transient time x gives a better rep-
D= (3-12) resentation of the kinetics of transport at the crystal/
liquid interface. Using measured values of x and Iv,
they find that the predicted and measured values of
so that the nucleation rate are not in agreement at large un-
dercoolings. However, Kelton et al. (1983) found in
W* their computer simulations that the temperature de-
exp - (3-13) pendence of the transient time was not the same as for
transport at the interface, and the difference was in
The validity of Eq. (3-13) has been exten- the right direction to account for the results reported
by Weinberg and Zanotto, so the standard theory is
sively investigated. James (1985) gives an probably correct after all, even with the use of the
excellent account of this work. Rowlands Stokes- Einstein approximation.
3.2 Glass Formation from the Melt 127
Eq.(3-ll) and approximated using the ceeds, the rejected layer increases in thick-
Stokes-Einstein equation, as in Eq.(3-12). ness, so that diffusion must occur over
A material with an entropy of fusion greater and greater distances; conse-
(Asf=Ahf/TL) less than 2Rg is expected to quently, the growth rate decreases with
develop a rough liquid/crystal interface time according to
(Jackson et al, 1967), so the interface site
uocr112 (3-20)
factor will be near unity. In such cases, for
small undercoolings Eq. (3-16) reduces to Once a diffusion layer forms, as indi-
cated in Fig. 3-4, any perturbation that
Dc\ (As, forms on the interface enters a region
RgT where the undercooling is greater, so it
(3-17) grows faster. This situation is called consti-
where the second equality follows from tutional supercooling (Chalmers, 1964), and
Eq. (3-5). If the entropy of fusion is > 4 Rg, it accounts for the instability of smooth
the crystal/liquid interface is smooth, and interfaces in systems crystallizing under
attachment is relatively difficult. If growth diffusion control. Such systems typically
occurs at the ledge of a screw dislocation, exhibit dendritic ("tree-like") or spherulitic
then / increases in proportion to the un- morphologies; the latter consists of den-
dercooling:
(3-18)
i i i i i
dritic needles with a common point of 1 -
3.2.3.1 Critical Cooling Rate The TTT curve is calculated using the
Johnson-Mehl-Avrami theory (Christian,
The most comprehensive method of pre-
1975), which relates v to the rates of nucle-
dicting glass formation was introduced by
ation (Iv) and growth (u):
Uhlmann (1972 b). The idea is to construct
(3-22)
a time-temperature-transformation (TTT)
4 71
curve as in Fig. 3-6: the curve defines the > = 1 — exp I — J/Jjudr df
time required at any temperature to pro-
duce a particular volume fraction of crys- Under isothermal conditions, when Iv and
tallization, v. Uhlmann chose a fraction of u are constant, this reduces to
v = 10" 6, on the basis that it represents the
limit of detectability of crystallinity by cur- (3-23)
v = l — exp lv u i
rent techniques; the results are not sensi-
tive to this choice of v, as we shall see. Thus,
or, when v is small, to
a glass is implicitly defined as a material
that contains an insignificant quantity of
v& —. (3-24)
crystal. The TTT curve is used to calculate
the critical cooling rate (Rc\ which is the
minimum rate that results in a glassy prod- This expression can be modified (Christian,
uct (i.e., one having a crystalline content 1975) to account for those cases when the
< v). There is no clear-cut separation be- growth rate is not constant (e.g., under dif-
tween glass-formers and non-glass-form- fusion control, when u oc t~1/2) or is aniso-
ers; instead, the glass-forming tendency of tropic (e.g., when crystals grow in the form
a liquid is quantified in terms of Rc. of needles or plates). It must also be modi-
fied when heterogeneous or transient nu-
cleation are important; these situations are
discussed below.
The TTT curve can be constructed using
Eq. (3-24), together with measured or cal-
culated values for Iv and u. The curve then
represents isothermal crystallization, but
we are interested in crystallization during
constant cooling. A conservative estimate
of the critical cooling rate is obtained by
the "nose method":
K*(TL-Tn)/tn (3-25)
r
« log t where Tn and tn are the temperature and
Figure 3-6. Schematic illustration of a TTT curve. The time corresponding to the nose of the TTT
abscissa indicates the time required at each tempera- curve (see Fig. 3-6). The nose of the curve
ture to produce a volume fraction of crystals of v. The represents the fastest rate of transforma-
critical cooling rate (Rc) is the minimum rate that tion of liquid into crystal, and Eq. (3-25)
avoids crossing the curve. The "nose" of the curve, at gives the cooling rate that would be re-
time tn and temperature Tn, corresponds to the fastest
rate of transformation. The nose method uses the quired if that crystallization rate applied
approximation JRC «(TL — Tn)/tn, where TL is the liq- over the whole temperature range from TL
uidus temperature. to Tn. The values of Rc found in this way,
3.2 Glass Formation from the Melt 131
on the thermal history. Then it can be veloped various simplified methods to pre-
shown (Cahn, 1956) that dict JRC from limited data. One method is to
calculate tn from Eq. (3-24), using Eq. (3-16)
(3-26) for u and Eq. (3-13) for Iv; Agv is approxi-
mated using Eq. (3-5), and the transport
where h and g are functions only of T and coefficients are approximated using the
v9 respectively. MacFarlane (1982) noted Stokes-Einstein equation, Eq. (3-12). Fur-
that Eq.(3-24) can be written in the form ther, based on experience with a wide
range of materials, it is recognized that the
(3-27) temperature of the nose occurs near
r n *0.77T L (3-29)
Then, when additivity is valid, for a cooling
rate ofq = dT/dt = constant, Eq. (3-27) be- With these approximations, Eqs. (3-24)
comes /^ ~QX and (3-25) lead to (Uhlmann and Yinnon,
(3-Z5) 1983)
- 0I At' Y
K(T(t'))J)
f dT
'Y
RCK ^-exp(-0.212b)-
which is readily evaluated. However, as
Cahn (1956) explained, Eq.(3-26) is not (3-30)
generally valid when both Iv and u are tem-
perature-dependent, so it cannot describe
where a = 0.04 J/cm 3 K, rjn is the viscos-
concurrent homogeneous nucleation and
ity at 0.77 TL, and b is related to the nucle-
growth. However, it is valid when growth
ation barrier at a reduced temperature of
occurs from a constant number of nuclei,
T=0.8:
as might happen when heterogeneous nu-
cleation dominates. (It is also valid when Iv
and u have identical temperature depen- b= (3-31)
0.8fe B T L
dences, Iv oc w, but no example of this cir-
cumstance is known or expected. See Fig. The cooling rates calculated from Eq. (3-30)
3-5, for an example of typical temperature were found to be in order-of-magnitude
dependence.) Weinberg and Zanotto agreement with experiment, so the results
(1989 b) compared the prediction of Eqs. were almost as good as when the more
(3-22) and (3-28) and found that the predic- rigorous analysis was used. Of course, it is
tions of v were very different when homo- essential to make a good choice for the
geneous nucleation was assumed. How- value of b, because a 15-20% change in b
ever, since Rc depends on t?1/4, an error of results in a 10-fold change in Rc.
103 in v causes less than an order of magni- The performance of the simplified analy-
tude error in Rc. sis is surprisingly good, considering that it
assumes that nucleation occurs homoge-
neously and that crystal growth is inter-
3.2.3.3 Simplified Model
face-controlled. The presence of hetero-
Actually, it is easier to measure Rc di- geneous nucleation changes only the mag-
rectly than to obtain all the data necessary nitude of the nucleation barrier, not the
to calculate it, even using the nose method. form of the equations, but it does have a
Therefore, Uhlmann et al. (1979) have de- profound effect on the transformation rate,
3.2 Glass Formation from the Melt 133
320
as we shall see. The reproducibility of ex-
perimental measures of Rc indicates that 310 0.95
consistent way.
In many of the systems studied, growth 0.85
be expected a priori. However, it is worth Figure 3-8. Continuous cooling curves for homo-
noting that Magill et al. (1973) have shown geneous 4- bulk heterogeneous nucleation in o-ter-
phenyl with contact angles as indicated, as well as for
that the crystal growth rates for a variety
homogeneous nucleation only. Curves calculated
of organic glass formers can be collapsed from Eq. (3-22). From Uhlmann and Yinnon (1983).
onto a single master curve by plotting
u(T)/u(Tmax) versus (T-TJ/(TL-TJ,
where Tmax is the temperature of the maxi- ganic glass-former o-terphenyl. As shown
mum growth rate and T^ is a parameter in Fig. 3-8, heterogeneities with #<100°
(which may be related to the glass tran- cause drastic reductions in the critical
sition temperature). Moreover, Dearnley cooling rate, because they allow nucleation
(1983) has shown that growth rate data for in the temperature range where crystal
a variety of minerals (basalts, plagioclase, growth is rapid. When heterogeneities with
and diopside) can be described by the same a range of contact angles are present, those
curve. The organic systems probably grow with the smallest 6 are depleted first during
under interface control, but the latter al- cooling and those with larger 9 become
most certainly exhibit diffusion control; more important at greater undercoolings.
nevertheless, in spite of a range of several Uhlmann (1972 b) concluded that tran-
hundred degrees in TL, all of these materi- sient effects in nucleation would have a
als show similar temperature dependence negligible effect on the calculation of Rc,
for w. because the transient period (of duration T)
is generally short compared to (TL — Tn)/
Rc. Gutzow et al. (1985) used the theory of
3.2.3.4 Heterogeneous Kashchiev (1969) for transient nucleation
and Transient Nucleation to modifiy Eq. (3-24). For isotropic isother-
The effect of heterogeneous nucleation mal growth, they obtained
on the TTT curve has been examined by 3v
Onorato and Uhlmann (1976) and by Yin- (3-32)
non and Uhlmann (1981). The latter study
used Eqs. (3-13) and (3-14) to calculate the The transient effects were found to be im-
effect of heterogeneities with various con- portant when very potent heterogeneous
tact angles, 9. The TTT diagrams were con- nuclei were present, in which case high crit-
structed using Eq. (3-22) together with ical cooling rate were required. Kelton and
measured crystal growth rates for anor- Greer (1986) used a numerical method to
thite (CaO • A12O3 • 2SiO 2 ) and the or- simulate cluster growth directly, rather than
134 3 Glass Formation and Relaxation
U00
Breccias with crystallinities
between 1% and 90%
1300 Figure 3-11. Curve indicating sin-
tering time (SINTERS) combined
with isothermal TTT curves for
various volume fractions of crys-
tallization for a lunar glass. A
breccia is a rock containing sharp
Completely crystalline fragments embedded in a fine-
breccias
grained matrix. The objective of
this study (Uhlmann et al., 1975)
was to infer the thermal history of
the sample from the degree of
crystallinity and extent of sinter-
ing.
6 8
log10 t (s)
cooling) the properties of the liquid gradu- final subsection we discuss that theory and
ally approach their equilibrium t values. its application to such practical problems
The time-dependent variation in physical as tempering, annealing, and fabrication of
properties as the liquid approaches equi- glass-to-metal seals.
librium is called structural relaxation or
physical aging. The glass transition is a re- 3.4.1 Phenomenology
gion of temperature (corresponding to a
The glass transition is characterized by a
viscosity of t] ^ l O ^ - l O 1 3 Pas) in which
change in the temperature dependence of
the rate of relaxation is slow enough to be
properties such as volume (V) and en-
readily detectable by human observers.
thalpy (H) during cooling. As illustrated in
The process of structural relaxation is
Fig. 3-12, the volumetric thermal expansion
nonlinear and nonexponential, and this
coefficient (av = d In V/dT) and isobaric
gives rise to a rich phenomenology that is
heat capacity (cp = dH/dT) decrease near
described in the next subsection. The same
Tg from a high value characteristic of the
behavior is found in every class of liquid,
equilibrium liquid (avl9 cpl) to a small value
including network oxides (e.g., soda-lime-
characteristic of solid glass (ayg, cpg). In the
silicates), fluorides (e.g., the heavy metal
glass, the atoms are frozen into fixed posi-
fluorides being considered for optical tele-
tions, and the properties change only be-
communications), salts (e.g., 0.4Ca(NO3)2 •
cause the temperature affects the ampli-
•O.6KNO3), molecular liquids (e.g., o-ter-
tude of vibration of the atoms around
phenyl), polymers (e. g., polycarbonate),
those positions. Stronger temperature de-
and metals (e.g., Si 15 5 Cu 6 Pd 7 8 5 ). More
pendence is found in the liquid, because the
detailed discussions of relaxation in glass-
atoms are free to diffuse, so changes in tem-
forming liquids are presented in the books
perature can produce different atomic con-
Relaxation in Viscous Liquids and Glasses
figurations in addition to changes in vibra-
(Brawer, 1985) and Relaxation in Glasses
tional amplitude. As the temperature is
and Composites (Scherer, 1986 b). After a
lowered toward Tg, the mobility of the
brief look at the thermodynamic implica-
atoms decreases and relaxation times (T) on
tions of the glass transition, we review a
the order of seconds or minutes are re-
variety of theories that attempt to explain
quired for the liquid to achieve the equilib-
the kinetics of relaxation based on different
rium configuration. If the temperature is
views of the microscopic nature of the re-
dropping at the rate of a few degrees per
laxation processes. The most powerful tool
minute, it is evident that the structure will
for prediction of the kinetics of relaxation
not be able to remain in equilibrium; the
is a theory proposed by Narayanaswamy
liquid will be trapped in a configuration
(1971) that makes no assumption about the
characteristic of a temperature near Tg.
microscopic processes of relaxation. In the
3.4.1.1 Cooling Rate Dependence of Tg
"f In the remainder of this chapter we are exclusively
concerned with relaxation processes that occur below The higher the cooling rate (q = dT/dt),
the liquidus. When we refer to the equilibrium state of
a liquid it is understood to mean the metastable equi- the higher the glass transition temperature,
librium state of the undercooled liquid. Of course, as indicated in Fig. 3-12. This is easy to
large excursions in T or P can result in transforma- understand if the process of cooling is re-
tion to the true equilibrium structure - the crystal -
by nucleation and growth, but we exclude such cases garded as a sequence of temperature jumps
from consideration. of size A T followed by isothermal holds of
3.4 The Glass Transition 139
Temperature
length At=AT/q. The liquid remains in quantified by Copper (1985), who identifies
equilibrium as long as At is much longer the glass transition with the temperature
than the relaxation time, which is propor- where
tional to the viscosity (Rekhson et al., 1971;
1
Mazurin, 1977): (3-39)
dT dT
xp = t1/Kp (3-38)
Expressions that are more useful for quan-
where Kp is a constant and xp is the relax- titative predictions of Tg (q) are discussed in
ation time for the property p that is being Section 3.4.4.2.
measured; for the relaxation of volume in
oxides, Kp » 2.5 x 109 Pa. At high tempera-
3.4.1.2 Fictive Temperature
tures, T <At, but near Tg, % &At, so relax-
ation of one temperature step is not com- A convenient way of characterizing the
plete before the next step is taken, and the structure of the nonequilibrium liquid is by
structure drifts farther and farther out of the value of the fictive temperature (Tf),
equilibrium as cooling continues. The which is defined in Fig. 3-13. The continu-
greater the cooling rate, the less time is ous curve represents the change in prop-
available for relaxation of each step; since erty p during constant cooling of a glass-
At is smaller, the transition (zp &At) occurs forming liquid, until it reaches temperature
at a higher temperature. This idea has been 7\ at time t0. If a line is drawn from the
140 3 Glass Formation and Relaxation
a.
t
Tt Tf(tn)Tf(t0)
Temperature
Figure 3-13. The fictive temperature (Tf) is found by
extrapolating a line with the glassy slope from any
point on the nonequilibrium curve to its point of
intersection with the curve of the equilibrium liquid.
The continuous curve shows the path of property p
during constant cooling, arriving at temperature Tx at
time t0; if a line with the glassy slope is extrapolated
from temperature Tx, the fictive temperature is found
to be Tf (t0). If a sample were equilibrated at temper- Figure 3-14. At high temperatures the liquid is in
ature T{ (t0) and then quenched to Tlt it would have equilibrium and Tf = T, but on cooling into the glass
the same value of p as the continuously cooled sam- transition region p lies above its equilibrium value
ple. During an isothermal hold at Tx, property p re- and correspondingly Tf lags behind T. In the glassy
laxes toward its equilibrium value, and T{ relaxes to- state, T{ reaches a constant minimum value, which is
ward T,. called Tg.
nonequilibrium curve with the slope dp/dT ple and useful measure of the structural
characteristic of the glass (i.e., the "glassy state of the glass. If the sample is held
slope"), it intersects the extrapolated equi- isothermally at 7\, p relaxes toward its
librium curve at the fictive temperature, equilibrium value, which lies on the ex-
Tt (t0). If another sample were equilibrated trapolation of the equilibrium curve (heavy
at temperature Tf (t0), then quenched to Tx, dashed line in Fig. 3-13). The fictive tem-
p for that sample would change along a perature decreases to Tf (tx) at time t1, and
line with the glassy slope, so the quenched eventually becomes equal to Tx when the
sample would have the same value of p as sample reaches equilibrium.
the continuously cooled sample. Since the The relationship between Tf and Tg is
structure of the sample is assumed to be illustrated in Fig. 3-14. In the equilibrium
unchanged during the quench, the implica- liquid, the fictive temperature is equal to
tion is that the structure of the continu- the actual temperature, but as the liquid is
ously cooled sample is the same as that of cooled into the glass transition region T{
a liquid in equilibrium at Tf. decreases more slowly than T. By the time
As we shall see, this is not strictly true: the liquid has frozen into the glassy state,
two samples with the same value of p do Tf has reached the lowest possible value
not necessarily have the same structure. (for that cooling rate), and that value is
However, the fictive temperature is a sim- called 71.
3.4 The Glass Transition 141
Glassy
slope
\ yf
bo Equilibrium \/
slope \ )h—
"eqm
Pro erty p
/T
OH
I
Temperature Time
Figure 3-16. Approach to equilibrium following instantaneous jump to temperature T2 following equilibration
at Tx or T3. During the jump (left side of figure), the change in property p reflects changes in the vibrational
amplitude of atoms in fixed positions; time-dependent changes at temperature T2 (right side of figure) result from
relaxation of the atomic configuration.
2.504
ation function of property p (Narayana-
swamy, 1971):
l~p(oo,T)
Mp = (3-40)
2.492
200 : exp(-- (3-41)
Figure 3-17. Change in density with time at 530 °C for where t is the time following a jump to
soda-lime-silicate glass previously equilibrated at temperature T. Empirically, the relaxation
560 °C (•) and 500 °C (o). The temperature jump is function can be represented by a sum of
30 °C for both samples, but the sample quenched from
exponential terms,
the higher temperature relaxes faster. Data of Hara
and Suetoshi (1955). t
Mp = (3-42)
jump is very small, then the configura- where the xk are independent relaxation
tional change is also small, and the relax- times and the wk are weighting factors, or
ation appears linear; however, nonlinear- by the stretched exponential,
ity is clearly seen for oxide glasses fol-
lowing jumps as small as 7°C (Rekhson
Mp = exp - (3-43)
and Mazurin, 1974).
where the exponent /? has a value between
3.4.1.5 Nonexponential Relaxation
0 and 1; a smaller value of /? corresponds to
Function
a broader distribution of relaxation times.
The shapes of the curves in Fig. 3-17 or (As written, the preceding equations apply
the right side of Fig. 3-16 define the relax- only to linear relaxation; for temperature
3.4 The Glass Transition 143
exp
Hi k= l
p expl- (3-44)
a) *d
T
2
C C
\
i
a i \— 4 m a
B ( \ .i.
••-
TEMPERATURE TIME (t)
b) 1.51600
1
Fast component
75 - 1.51493 + .00103 exp( - tl 7.77)
i ^ ^
50 -
Figure 3-19. Scheme of crossover
t experiment used by Macedo and
25 _ i
*
Napolitano (1967). a) Sample
Z quenched from temperature T± to
O 1.51500 nd = a T2 shows instantaneous increase
P 1.51493 in refractive index from A to B,
followed by relaxation toward
1.51475 -
equilibrium at C; a is index of liq-
w uid at equilibrium at Tx. When in-
Pi
+' \ Average Calculated
50 --
** Curve
dex reaches a, sample is trans-
ferred to furnace at Tx and change
t
25 .
in index with time is followed,
b) Refractive index (sodium d-line)
^pp S/ow component versus time at Tx (o); solid curve
1.51400 -
4
1.51493 - 0.0111 exp (- tl 64.4) is average of two dashed curves
t with relaxation times of rf = 7.77
1.51375 and TS = 64.4 minutes.
0 30 60 90 120 150 180
TIME (MINUTES)
Equilibrium
liquid Figure 3-20. The configurational
entropy of the equilibrium liquid
is dropping so fast that the en-
tropy would fall below that of the
crystal at temperatures < TK. This
thermodynamic catastrophe is
averted by the glass transition,
s which freezes the configurational
d entropy. This apparent coinci-
dence (i.e., a kinetic escape from a
thermodynamic problem) is called
the Kauzmann paradox.
responding crystal if extrapolated below Davies and Jones (1953) considered the
temperature TK. This unacceptable situa- thermodynamic implications of having a
tion is prevented by the glass transition, single order parameter, such as Tf, that de-
which freezes the configuration and "locks termines the state of a glass. They showed
in" Sc at a value characteristic of the equi- that the Prigogine-Defay ratio,
librium liquid at Tg. What is disturbing is
that the thermodynamic catastrophe is ap-
parently prevented by the coincidental in-
tervention of a kinetic phenomenon - the must have a value of unity if only a single
glass transition. Moreover, the interval be- order parameter exists. In Eq. (3-45), Acp is
tween the Kauzmann temperature (TK) and the difference in heat capacity between the
Tg is often quite small, even at moderate equilibrium liquid and the glass, and Ax
cooling rates (Angell, 1988), so one could and A a are the corresponding differences in
imagine cooling at such a slow rate that Tg isothermal compressibility and volumetric
would drop below TK. Kauzmann (1948) thermal expansion coefficient, respectively;
suggested that crystallization would always Vm is the molar volume. Data collected by
occur before TK, but that does not seem to Moynihan and Lesikar (1981) indicate that
be true in every case (Angell et al., 1986). nTP has a value of ~ 2-5 for a variety of
Various theories propose that the reduc- glass-forming liquids, so none can be char-
tion in Sc is arrested by thermodynamic acterized by a single order parameter.
phase transitions of first order (Grest and Gupta (1988 a) suggested that the fictive
Cohen, 1981) or second order (Gibbs and pressure could be used as a second order
DiMarzio, 1958), while Stillinger (1988) ar- parameter. Irreversible thermodynamics
gues plausibly that no phase transition is can be used to develop a theory of relax-
likely. The existence of a phase transition ation based on the existence of an arbitrary
must be regarded as an open question, but number of order parameters (Moynihan
it is clear that an adequate theory of the and Gupta, 1978; Berg and Cooper, 1978).
glass transition must provide a resolution These models (discussed in Section 3.4.3.2)
for this paradox. lead to a relaxation function in the form of
146 3 Glass Formation and Relaxation
(3-47)
T-Tn
3.4 The Glass Transition 147
17
where rj0, A, and To are constants. The NBS 710
VFT equation is the most successful 3-pa-
16 ISOSTRUCTURAL /
rameter expression for describing r\ (T). Tf =522X1
In a liquid out of equilibrium, it is clear 15
that Eq. (3-46) can account for nonlinear-
ity, since it implies that TP = TP(T{). How- 14
ever, it fails to explain experiments of the
sort represented in Fig. 3-21. In addition to 1 13
measuring the equilibrium viscosity, Ma-
zurin et al. (1979, 1981) have measured the
o
isostructural viscosity: the sample is equili-
brated at a high viscosity, then quenched 11
to a slightly lower temperature where the
viscosity can be measured before a signifi- 10
cant amount of relaxation occurs; thus,
they obtain the temperature dependence of
rj when Tf is constant. The measurements
made on a variety of oxide glasses indicate 10 12 13 14 15
that the isostructural viscosity obeys the io4/r(K)
Arrhenius equation, Figure 3-21. Viscosity of soda-lime-silicate glass NBS
710 under equilibrium (Tf = T) and isostructural
AE
(3-48) (T{ = constant) conditions measured by Mazurin et al.
(1979). Isostructural data obtained by equilibrating at
very high viscosity (10 135 Pa s) then quenching and
where Rg is the ideal gas constant and AE is measuring f]{T) before significant structural relax-
an activation energy. The equilibrium vis- ation could occur. Curves calculated using Adam-
cosity obeys the VFT equation, Eq. (3-47), Gibbs model for viscosity (Scherer, 1984 a).
and the concave form of that curve corre-
sponds to an apparent activation energy,
AEA(T% that increases as the temperature presented a statistical mechanical theory
decreases. Typically, the isostructural acti- that predicted a second order phase transi-
vation energy is about half of AEA(Tf). tion at the Kauzmann temperature TK to
Note that Eq. (3-46) indicates that rj is con- an ideal glass with configurational entropy
stant when Tf is constant, so it cannot ac- (Sc) equal to zero, thus avoiding the ther-
count for the isostructural data. The free modynamic catastrophe. This transition
volume model also fails to predict the cannot be observed in practice, because TK
change in Tg with applied pressure (Gold- lies below Tg, so the laboratory glass tran-
stein, 1963; Angell and Sichina, 1976). Re- sition is merely a kinetic manifestation of
cent developments of the free volume the- an unattainable thermodynamic transi-
ory that correct some of these defects are tion. Adam and Gibbs (AG) argued that
discussed in the section on relaxation mod- the increase in viscosity as T-> Tg could be
els. attributed to the loss of configurations
An entirely different picture of viscous available to the liquid. Their model is
flow, developed by Adam and Gibbs based on the idea that relaxation requires
(1965), traces its motivation back to Kauz- cooperative rearrangement of a group of z
mann (1948). Gibbs and DiMarzio (1958) molecules. As the temperature drops and
148 3 Glass Formation and Relaxation
the liquid becomes denser, movement of to the Kauzmann temperature (i.e., the
one molecule disturbs an increasingly large temperature where Sc extrapolates to zero).
number of its neighbors; i.e., z increases as If TfH is constant, then so is S c , and Eqs.
T decreases. AG assumed that the barrier (3-38) and (3-49) yield Arrhenius behavior
to rearrangement increased in proportion for the isostructural viscosity. In fact, the
to z (AE = z A\x, where zl^u is the potential curves shown in Fig. 3-21 for both the
barrier per molecule hindering rearrange- equilibrium and isostructural viscosity
ment), and determined the temperature de- were calculated from the AG equation.
pendence of z in terms of S c . Their result is In addition to its ability to reproduce the
form of rj (T), the AG equation is much
, = T0 exp (3-49) more successful than the free volume
model at predicting the effect of pressure
where S* is the configurational entropy of on Tg (Goldstein, 1963; Angell and Sichina,
the smallest cooperatively rearranging sub- 1976). Gupta (1987) has shown that it is
system (CRS); it is generally assumed that also in qualitative accord with the observa-
the latter must contain 2 configurations, so tion that some liquids decrease in viscosity
S?^/c B ln2. when subjected to compressive pressure
Eq. (3-39) has several appealing features. (Sharma et al., 1979; Mysen et al., 1980;
First, it provides an escape from the Kauz- Angell etal., 1982).
mann paradox: even if there is no phase
transition, Sc can never fall below zero, be- 3.4.3.2 Kinetic Models
cause xp diverges as that point is ap- The order parameter model begins with
proached; thus, even in an infinitely long the assumption that the free energy (g) de-
experiment, Sc = 0 can only be approached pends on a set of order parameters (Zl9Z2,
asymptotically. In fact, to avoid the para- ... Zjy), in addition to T and P (Moynihan
dox it seems inevitable that either there is and Gupta, 1978; Berg and Cooper, 1978).
a phase transition or the relaxation time is The parameters Z- are not identfied with
a function of S" 1 , or both. Second, it is specific physical characteristics, such as
clear how the relaxation time (or viscosity) free volume. According to the principles of
depends on the fictive temperature, since nonequilibrium thermodynamics, the rate
we can write (Howell et al., 1974; Scherer, of relaxation may be written as
1984 a)
(3 51)
fH dAZt "
Ac
(3-50) At j k
1
TV
where we have defined the affinities
where Acp = cpl — cpg; we have assumed
At = —dg/dZt, as well as AZi=Zi—Zie
that Sc(TK) = 0 and that the configura-
(where Zie is the equilibrium value of Zt)
tional entropy is governed by the fictive
and atj = —dAJdZj. The constants L(j are
temperature of the enthalpy, H. At equilib-
phenomenological transport coefficients,
rium we can approximate (Angell and
equivalent to relaxation frequencies \/xk.
Sichina, 1976) Acp ^const/7; so that Eqs.
Eq. (3-51) leads to the following relaxation
(3-49) and (3-50) lead to the VFT equation,
function for the response of property p to a
Eq.(3-47), with To identified with TK. This
change in variable x:
is consistent with the observation that the
value of To found empirically is often close (3-52)
3.4 The Glass Transition 149
This approach leads to some important where g^ is the probability of having j ac-
conclusions about the nature of these re- ceptors at one site. For isotropic multipo-
laxation functions; for example, MVT = lar interactions, the transfer rate is given by
MHP 7^ MVP. That is, the relaxation of the
w(r) = a lVs (3-56)
volume in response to a change in temper-
ature is different from its response to a When this is used in Eq. (3-55), the relax-
change in pressure, but is equivalent to the ation function reduces to the KWW func-
response of the enthalpy to a change in tion, Eq. (3-43), with ft = d/s (where d is
pressure. A particularly interesting version the dimension of space) and xp = aj
of the order parameter model, introduced [VdpQr(l-d/s)]s/d, where Vd is the vol-
by Gupta (1988 b), is based on the idea that ume of the unit sphere in d dimensions, p is
the free energy of the system is related to the concentration of acceptor sites, Q is the
the spatial gradients in the order parame- density of sites, and F is the gamma func-
ters. For a single parameter this leads to a tion. If the sites are assumed to be distrib-
relaxation equation of the form uted on fractals, the fractal dimension (df)
replaces d in the preceding results.
Another type of model assumes that
where T 0 and D are constants. Eq. (3-53) donors or acceptors make random walks
leads to a continuous distribution of relax- on a lattice and react instantly on meeting
ation times for Z. This theme recurs in (Blumen et al., 1986). This produces simple
many of the models discussed below: inho- exponential relaxation in 3 dimensions,
mogeneity in the structure of the liquid but the KWW function if the random walk
gives rise to nonexponential relaxation. is performed on a fractal. Thus, the nonex-
A group of models based on the formal- ponential relaxation results in this case
ism of chemical reactions is discussed in an from geometric randomness. Alternatively,
excellent review by Blumen et al. (1986). the randomness can be introduced by al-
One class of model involves direct transfer lowing a distribution of waiting times be-
of energy from a donor to an acceptor site. fore each step of the random walk, and this
If the sites are uniformly distributed, relax- also leads to nonexponential relaxation. In
ation is found to occur by a simple expo- hierarchical models, a diffusing particle
nential decay; however, if randomness is must surmount a series of barriers of
introduced into the structure through an height 5; given an excitation AE=j5, the
inhomogeneous distribution of sites, the particle can move among j levels. The ran-
decay becomes nonexponential. Let the en- domness introduced through the energy
ergy transfer rate w (r) depend on the dis- levels leads to nonexponential relaxation
tance r between donor and acceptor; ne- at low temperatures, but at high tempera-
glecting back-transfer, the probability of tures where the particle can move freely
decay of the donor at rD to an acceptor at among the levels, the relaxation reverts to
rA is simple exponential decay. This is consis-
tent with the relaxation behavior of real
~rD)] (3-54) liquids.
and this leads to a relaxation function of Ngai et al. (1986) have developed a cou-
the form pling model They assume that the system
M.(t,r D ) = ] 'jlf{t,rA,rD)y\ (3-55) consists of primary species with a relax-
ation rate Wo that controls the initial re-
150 3 Glass Formation and Relaxation
Brawer (1984) has developed a much tion cluster) appears, which gives macro-
more specific model of relaxation that as- scopic fluidity to the material. The free en-
sumes that a local region of the liquid must ergy of the system is written explicitly in
be excited to a transition state with high terms of the communal entropy, which is the
energy and low density before that region contribution to the entropy resulting from
can relax to a higher density. In this model, the freedom of atoms in liquid-like cells to
the size of the CRS is assumed to be inde- move within liquid clusters (i.e., it repre-
pendent of temperature. The most difficult sents the accessible configurations of the
problem in analyzing such a model is ac- system). The communal entropy biases the
counting for the overlap of the regions. distribution of free volume so as to increase
Suppose the CRS has a radius of 10 atoms: the number of liquid-like cells and sup-
then any single atom lies within ~ 103 such press solid-like cells. This leads to a discon-
regions centered on different neighboring tinuous change in the probability (px) of
atoms, and it may participate in a rear- liquid-like cells as the temperature is re-
rangement with any of those regions. This duced, which corresponds to a first order
problem was ignored in the derivation of phase transition. The viscosity of the sys-
the AG equation. Brawer avoids it by lim- tem is still given by Eq. (3-46), but an ex-
iting consideration to the earliest stage of plicit expression for v{ is obtained that has
relaxation (i.e., 1 — Mp<^ 1), when relatively a sufficiently complicated temperature de-
few regions have transformed and the effect pendence (involving 3 parameters) to ac-
of overlap is negligible. The existence of count fully for actual viscosity data. Since
density (or energy) fluctuations in the fluid the viscosity depends only on vf, this
produces a distribution of relaxation times, model still does not account for the
because the regions in a higher state of isostructural viscosity.
excitation relax first. The relaxation is non- The above mentioned model was ex-
linear, because the distribution of energies tended (Grest and Cohen, 1980) to account
depends on the temperature history. Thus, for structural relaxation by using Eq. (3-40)
the model has all of the right features. with p = Pi and xp given by Eq. (3-46); this
Cohen and Grest (1979) and Grest and allows for nonlinear exponential relax-
Cohen (1981) have developed a version of ation. Nonexponential behavior was ob-
free volume theory that involves percola- tained by assuming (Cohen and Grest,
tion of "liquid-like cells" (for a lucid discus- 1984) that each cluster relaxes indepen-
sion of percolation, and its connection to dently at a rate proportional to its surface-
this theory, see Zallen (1983)). An atom vi- to-volume ratio (since relaxation involves
brates in a cage in a solid-like manner un- diffusion of volume across the boundary of
less the cage contains a sufficient amount the liquid-like regions). This leads to a re-
of volume (v > vc\ in which case it is called laxation function in the form of Eq. (3-43).
liquid-like; free volume (vi = v — vc) is freely
exchanged between liquid-like cells. Diffu- 3.4.4 Phenomenological Models
sion requires that vi exceed the molecular
3.4.4.1 Tool's Equation
volume (vm); a cluster in which v{ >vm is
liquid, rather than liquid-like. As the Phenomenological models (discussed in
amount of free volume increases, the num- detail by Scherer, 1986 b) have been devel-
ber of liquid-like cells increases to the point oped that permit accurate calculation of
that a contiguous network (i.e., a percola- the changes in properties of liquids during
152 3 Glass Formation and Relaxation
(3-61 b)
so Ritland (1954) showed that Eqs. (3-63)
(3-62) and (3-64) can be used to predict the effect
of cooling rate on Tg. The glass transition
temperature corresponding to cooling
With Eqs. (3-61 b) and (3-62), Eq. (3-60) can
rates q± and q2 can be shown to be related
be written in the form known as Tool's
by
equation:
(3-65)
1
(3-63) In
dt
Tool's most important contribution was or
the suggestion that the effect of structure dTa
(3-66)
be incorporated by writing the relaxation d\n\q\
time as Thus Tg increases logarithmically with the
, = T0 exp(-A1T-A2Tf) (3-64) cooling rate, a result that was experimen-
tally verified by Ritland (1954).
Although this formula lacks theoretical The principal weakness of Tool's theory
justification, it was found to be quite effec- is that it uses only a single parameter, Tf, to
tive in accounting for the nonlinearity of represent the state of the glass. Ritland
relaxation. (1956) was the first to perform a crossover
3.4 The Glass Transition 153
experiment of the type shown in Fig. 3-19, form of the VFT equation, Eq.(3-47), is
and he did it to demonstrate that the struc- needed to represent a wider temperature
ture is dependent on thermal history, so interval.
that glasses with a given value of property If the relaxation function Mp is repre-
p (and hence a given Tf) are not struc- sented by Eq. (3-42), then the fictive tem-
turally identical. The problem was clearly perature can be decomposed into "partial
recognized, but was not resolved for an- fictive temperatures" (PFT) (Rekhson,
other 15 years. 1986; Scherer, 1986b)
575
540
494
420
(a) 0 40 80 120 240 280 320
t (min)
4 8 12 16 20
78
(b) 0 40 80 120 160 200
t (min)
100
90
in the exponent /? in the KWW equation) fit is equally good with Eq. (3-49) or (3-69),
with temperature, and (2) the narrow range but the AG equation yields parameters
of applicability of the Arrhenius equation, that have physically reasonable values
Eq. (3-69). The first problem has been ad- (e.g., pre-exponential factors with the cor-
dressed by several models (Mazurin and rect order of magnitude). This version of
Startsev, 1981; Scherer, 1986 a) but that the theory also provides an excellent de-
seems to be less important than using a scription of the nonlinear relaxation be-
correct form for the relaxation time. A par- havior of the facilitated Ising model (Fred-
ticularly effective modification (Scherer, rickson and Brawer, 1986).
1984 a) is to represent xp by the Adam- Moynihan et al. (1974, 1976 b) showed
Gibbs equation, using Eqs. (3-49) and (3-50). that Eqs. (3.67) to (3-69) lead to an expres-
If, following Hodge (1987), we adopt the sion analogous to Eq. (3-66) for the depen-
approximation J C p ^ c o n s t / T suggested dence of T on cooling rate, q:
by Angell and Sichina (1976), the relax-
ation time has the form dln(l/T g )
(3-73)
AE
,=?0exp (3-71) Again, the shift in Tg with q depends on the
T(l-T K /T f )
temperature dependence of the equilibrium
At equilibrium, when T{ = % Eq. (3-71) has viscosity. Based on numerical evaluation
the form of the VFT equation, Eq. (3-47), of Eq. (3-67) with xp given by the Adam-
with To identified with the Kauzmann tem- Gibbs equation, Scherer (1984 a) con-
perature, TK, so it can correctly represent cluded that the shift could be written in the
the shape of the equilibrium curve. Under general form
isostructural conditions (Tf = constant),
Eq.(3-71) has the form of the Arrhenius dln(T.)
iL — (3-74)
equation, Eq. (3-48), in keeping with exper-
imental observations (see Fig. 3-21). In ad- Narayanaswamy (1988) has presented a
dition, Eq. (3-71) offers a theoretical foun- rigorous analysis of the implications of
dation for the incorporation of the fictive Eq. (3-67) for the shift of Tg with q. The
temperature into rp9 and provides an ex- expressions derived by Ritland (1954) and
pression for the nonlinearity parameter, x, Moynihan et al. (1974, 1976 b) were shown
(Hodge, 1987): to be exact, regardless of the form of the
: = 1-T K /T f (3-72) relaxation function. Narayanaswamy finds
that Eq. (3-74) is not exact, although it is
As noted by Howell et al. (1974), the AG numerically accurate.
equation is unique in that the parameters
that control the shape of the equilibrium
curve also dictate the slope of the isostruc- 3.5 Viscoelasticity
tural curve. Hodge (1987) has found that
incorporating the AG equation into Nara- The theory of viscoelasticity is presented
yanaswamy's model gives a better fit than in several texts, so only the essential ele-
Eq. (3-69) to the enthalpy relaxation of ments are reviewed here. A mathematically
polymers annealed far below Tg. In other rigorous treatment of viscoelasticity (VE) is
cases (Scherer, 1984 a, 1986 a; Opalka, given by Christensen (1982). A more read-
1987; Crichton and Moynihan, 1988) the able discussion, with the emphasis on or-
156 3 Glass Formation and Relaxation
2e
a) c)
Figure 3-25. Modes of deformation of a unit cube: a) pure shear causes change of shape without change of
volume; b) triaxial stress causes change of volume and, if the normal stresses are not all equal, change of shape;
c) under uniaxial stress, the Poisson effect causes a strain in the directions normal to the applied stress, ex = —vaz.
When the stress is removed, the bonds ation time only by a factor of 3/2 (1 + v) «
immediately snap back to their natural 1.2. For purposes of stress analysis, the di-
length, so the elastic strain is recovered in- latational relaxation can be entirely ig-
stantly. The delayed elastic strain is also nored, unless the sample is triaxially con-
completely recovered as the structure re- strained, in which case shear deformation
turns to its equilibrium configuration; this is inhibited.
requires about the same period of time as
the strain took to develop. The viscous 3.5.1.3 Viscosity
strain does not recover.
The dilatational compliance of an oxide It can be shown that the shear viscosity
can be written as is related to the shear relaxation function
by
z w 4>Z2V{t)] (3-95)
3K 3K D L " /J (3-97)
where 4>2 (t) is a function that can be repre-
sented by a sum of exponential terms or the where x is an average relaxation time. If Gx
KWW function. Corsaro (1976 a) showed is given by Eq. (3-92)
that the dilatational relaxation of B 2 O 3
could be described by using the KWW (3-98)
k =1
function for (j)2 (t) with j8 = 0.60. The final
strain was about three times greater than and if Gx is given by Eq. (3-93) (DeBast and
the instantaneous elastic strain, J2(ty/ Gilard, 1963),
j 2 (oo) = 0.30. He further showed (Corsaro,
1976 b) that, because of the nonexponential (3-99)
nature of the relaxation, the crossover ef-
fect (discussed in Section 3.4.1.5) could be where F is the gamma function. Compar-
produced by subjecting a sample to a series ing Eqs. (3-86) and (3-97) we see that the
of pressure jumps. Maxwell relaxation time is the average re-
Since the dilatational modulus relaxes to laxation time for the glass. Indeed, experi-
a substantial fraction (typically ~ l / 3 ) of mental studies confirm that the viscosity
its original value, while the shear modulus obtained from direct measurements (i.e., in
goes to zero, it is not surprising that the creep experiments) agrees with the values
relaxation of uniaxial or biaxial stresses is found by integrating stress relaxation data,
dominated by the shear behavior. For ex- according to Eq. (3-97). Comparing Eqs.
ample, for a material whose shear response (3-38) and (3-97) we see that the structural
is given by Eq. (3-88) and which exhibits no relaxation time and the stress relaxation
dilatational relaxation at all (J 2 = 1/3K), time are proportional to one another, but
the response to a constant uniaxial strain &z experiment (Rekhson, 1975) indicates that
is (Scherer and Rekhson, 1982 a) Kp is about an order of magnitude smaller
than G, so stress relaxation is a much faster
-t/Tu (3-96)
process. This is what makes it possible to
Thus, shear deformation allows the uniax- measure the isostructural viscosity (Ma-
ial stress to relax to zero even though the zurin et al., 1979): a measurable amount of
stress is partially hydrostatic. The uniaxial creep occurs before structural relaxation
relaxation time, TU , exceeds the shear relax- produces a significant change in 7^.
160 3 Glass Formation and Relaxation
From Eqs. (3-84) and (3-94) it can seen glasses exhibited non-Newtonian behavior
that the shear strain rate in a creep experi- under shear stresses exceeding ~ 100 MPa.
ment approaches the limit In both cases, the viscosity decreased by an
order of magnitude or more. This is consis-
(3-100) tent with molecular dynamics calculations
which indicate that catastrophic changes
If the applied stress is uniaxial (as is typi- in the structure of liquids occur under high
cally the case) rather than pure shear, the stresses: the atoms arrange into layers that
corresponding relation is slide relatively easily. Particularly interest-
ing effects are observed under purely hy-
(3-101) drostatic loads. It is expected (intuitively,
At 3rj
and particularly where the free volume
Thus, the viscosity can be measured from model applies) that hydrostatic compres-
the slope of a plot of strain versus time; it sion will increase the viscosity.
is only necessary to wait until the delayed However, Sharma et al. (1979) found
elastic strain is fully developed. Oxide liq- that the viscosity of GeO 2 decreases under
uids exhibit Newtonian viscosity, which high compressive loads. It is known
means that the viscosity does not depend (Mysen et al., 1980) that network silicates
on the magnitude of the stress that is ap- exhibit this behavior when the average sili-
plied. This also means that the relaxation con atom has less than one nonbridging
time governing stress relaxation and creep bond. Thus, highly modified networks,
is independent of the applied stress, so ox- such as Na 2 O • SiO2 (with two nonbridg-
ides are linearly viscoelastic. This is in con- ing bonds per Si), show "normal" behavior
trast to the nature of structural relaxation (viz., rj increasing with pressure), but ger-
in the same materials: the rate of structural mania (with no nonbridging bonds) does
relaxation depends on the size and direc- not. This experimental result is supported
tion of the temperature jump; the stress by molecular dynamics calculations (An-
relaxation rate is the same for tensile or gell et al, 1982).
compressive stresses.
Actually, this is only approximately 3.5.2 Temperature Dependence
true: if the stress is large enough to affect
The rates of relaxation and creep are
the structure of the liquid significantly,
strongly temperature-dependent. We first
nonlinear effects appear. However, the
examine how the VE response varies in
stresses required to produce nonlinearity
isothermal experiments at various temper-
are large: for a soda-lime-silicate glass it
atures, when the liquid remains in thermo-
can be shown (Scherer, 1986 b) that a pres-
dynamic equilibrium during the experi-
sure of 12MPa is thermodynamically
ment. Then we consider cases in which
equivalent to a temperature change of 1 °C.
structural relaxation and stress relaxation
Nonlinearity is evident following tempera-
occur simultaneously.
ture jumps of ~ 5 °C, so the same should
be expected under applied pressures
3.5.2.1 Equilibrium Liquid
>60MPa. Indeed, Simmons et al. (1982)
found non-Newtonian behavior under ten- Since the relaxation time is proportional
sile stresses of that magnitude. Li and to the viscosity, the rate of stress relaxation
Uhlmann (1970) showed that alkali silicate increases rapidly with temperature. For ex-
3.5 Viscoelasticity 161
ample, if a constant shear strain is applied and plot the data for T3 against log [t a (T3)],
to a glass, the shear relaxation function those data coincide with the other sets. In
varies with temperature as shown in Fig. this way the shift function, a(T\ can be
3-27. If the data are plotted against log £, as used to create a single master curve from
in Fig. 3-27 b, curves for different tempera- all the data. This is possible for any materi-
tures are identical in shape, but shifted als whose relaxation function retains the
along the abscissa. The distance, which we same shape at all temperatures when plot-
shall call log [#(71)], between points A and ted against \ogt. A material that exhibits
B is the same as that between points D and this behavior is said to be thermorheologi-
E. If the data for temperature 7\ are plot- cally simple (TRS).
ted against log t + log [a (T±)] = log [t a {T±)]9 In terms of Eq. (3-92), TRS behavior is
they coincide with the data for temperature obtained when all of the relaxation times
T2. Similarly, if we call the (negative) dis- have the same temperature dependence
tance between points C and B log[a(T 3 )], (xk oc t] for all h) and the weighting factors
0.8
a) 25
0.8 -
0.6 -
2G
0.4 -
Figure 3-27. Shear stress relax-
ation function of thermorheologi-
0.2 - cally simple material at several
temperatures: a) relaxation rate
increases with temperature;
0 1 i i b) when plotted versus log t, the
b) 0.001 0.01 0.1 1 10 100 curves have the same shape, but
log t are shifted along the abscissa.
162 3 Glass Formation and Relaxation
are constant [w k ^w k (T)]t. If the relax- rial could analyzed by writing the reduced
ation function is represented by Eq. (3-93), time in the form
TRS requires that the exponent /? be inde-
pendent of temperature. In either case, the At1
= \a[T(t')]dt' (3-104)
shift function represents the temperature o
dependence of the average relaxation time, and replacing t with I; in the stress relax-
ation functions. During an isothermal test,
(3-102) £/T (Tr) = t/z; if T= Tr, then £ = t. This is
an inescapable consequence of TRS of
where, Tr is the reference temperature, the equilibrium liquids; however, it is not obvi-
temperature of the data set onto which all ous that TRS will hold if the changing tem-
of the others are shifted. In relaxation stud- perature causes the liquid to drift out of
ies it is conventional to introduce the re- equilibrium. That is, the form of the relax-
duced time, ation function might change under non-
equilibrium conditions. This proposition
(3-103) was tested in an ingenious experiment by
DeBast and Gilard (1963), in which they
When T= TT, then £ = t; in general, £ is the measured structural relaxation and uniax-
time that would be required at Tr to relax ial stress relaxation simultaneously on the
to the same extent that occurs in time t at same sample. The equilibrium relaxation
temperature T. was found to obey
Thermorheological simplicity was first
a At)
noted by Leaderman (1943) in a study of
organic polymers, and has been widely ob-
served in oxides (see discussion in Scherer,
MO) -<-($] (3-105)
3.5.3 Calculation of Thermal Stresses this case, the true strain exceeds the free
strain in layer A, so it is forced into com-
Thermal stresses are of great importance pression, while layer B is stretched into
in many applications of glasses, and the tension. This type of thermal stress results
magnitudes of those stresses are dependent from thermal expansion mismatch between
on both structural and stress relaxation. dissimilar layers, and is common in com-
We briefly review the analysis of stresses posites.
caused by thermal expansion mismatch in Another type of thermal stress results
composites, such as glass-to-metal seals, from temperature gradients within a com-
and the stresses that arise during rapid positionally uniform material; then layers
cooling of a liquid as it transforms into a A and B are the same material, but their
glass. The origin of thermal stresses is il- free strains are different because each is
lustrated in Fig. 3-28. Let layers A and B cooled (or heated) by a different amount.
represent glass and metal components This type of stress develops during rapid
of a composite that shrink by different cooling of a liquid; it is exploited to
amounts when cooled by AT. The strains strengthen glass objects by creating com-
efA and efB are the free strains that occur pressive stresses at the surface in a pro-
if the materials are not bonded together; cess called tempering (see Sec. 13.5.1). Such
for example, if aA is the linear thermal ex- stresses are relieved by heat treatments
pansion coefficient of A, then efA = ocA A T. near Tg, a process called annealing that al-
When the layers are bonded together, then lows VE relaxation; mismatch stresses can-
cooled, they are obliged to contract by the not be removed by annealing, because new
same amount, so the true strain, £A = £B, is stresses develop on cooling from the an-
a weighted average of the free strains. In nealing temperature.
L L L L L L
a a a a a a
y y y y y y
e e e e e e
r r r r r r
A B A B A B
To where cooling starts, and the transition barely flows at all, and the stress relaxes
from liquid to glassy behavior is controlled slowly. This means that the effective setting
by the relaxation time T G , given by temperature for the composite depends on
ft, with Ts being lower when n is small,
*G=WT4
T
" . , (3-H3) Rekhson (1979) (with experimental as-
sistance from V. Ginzburg) studied the
stresses in a series of sandwich seals made
[Calculations using a more realistic relax- of the same materials, but with different
ation function for the glass lead to expres- stiffness ratios, and obtained the remark-
sions more complicated than Eq. (3-112), able results shown in Fig. 3-30. Whereas
but the average relaxation time for the the elastic solution predicts that the stress
composite is still given by Eq. (3-113).] The in the glass rises as the glass layer becomes
relaxation time for the composite depends thinner (because the elastic layer forces it
on the stiffness ratio (a fact first recognized to deform more), the data show the oppo-
and explained by Rekhson and Mazurin, site trend. The reason is that the stiffness
1977) for the following reason. Suppose the ratio controls the temperature at which the
sandwich consists of a very thin glass layer glass stops flowing, so the setting tempera-
and thick metal layer, so that n is small. As ture changes with n. The elastic analysis
the composite cools and the glass begins to provides no way to predict the magnitude
stiffen, the larger metal component exerts a of this effect, so the stresses are calculated
high stress on the glass, and forces it to assuming that Ts is independent of n. By
flow, so the stress relaxes quickly. When n taking account of both structural relax-
is small the glass cannot resist flowing un- ation and viscoelasticity, Rekhson (1979)
der the force exerted by the metal until the was able to predict the trend in stress with
viscosity becomes very high. On the other stiffness ratio (see curve 1 in Fig. 3-30).
hand, if the glass layer is much thicker than This result shows the importance of ac-
the metal (n is large), the metal cannot exert counting for viscoelastic behavior in ther-
much stress on the glass; then the glass mal stress analyses involving glass.
15 r-
10
Figure 3-31. Stress in sandwich seal (GXG) at room temperature versus stiffness ratio, n. VE analysis assuming
single relaxation time, Eq. (3-112), yields curve 1; assuming three relaxation times (a good approximation to the
measured relaxation function) yields curve 2. Both curves allow for structural relaxation in calculation of
expansion coefficient and relaxation time, and agree with measured stresses (circles). Curve 3 calculated from VE
analysis assuming three relaxation times, but ignoring structural relaxation.
When the VE analysis is used (Scherer ation function of the glass; 2) the VE anal-
and Rekhson, 1982 b; Scherer, 1986 b), the ysis will be accurate only if proper account
stresses are correctly predicted, as indi- is taken of structural relaxation.
cated in Fig. 3-31. Curves 1 and 2 represent
VE calculations in which the uniaxial re-
3.5.3.2 Tempering
laxation function of the glass is represented
by one or three exponential terms, respec- Tempering is a quenching treatment used
tively, and they both give good agreement to impart strength to a glass by creating
with the measured stresses. Both curves high compressive stresses at the surface
were calculated using Narayanaswamy's of the body (see Sec. 13.5.1). We include a
(1971) theory to account for the effects of brief discussion of tempering here, because
structural relaxation on the thermal ex- the magnitude of the residual stress is con-
pansion coefficient and relaxation time. trolled by viscoelastic and structural relax-
Curve 3 is obtained from the three-term ation. The process is discussed in an ex-
relaxation function, but ignoring structural cellent review by Gardon (1980). The re-
relaxation, and it is seriously in error. sidual stress distribution in a tempered
These results demonstrate two important plate is approximately parabolic, with ten-
facts: 1) it is essential to allow for the VE sion <rm at the midplane and compression
behavior of the glass to predict thermal <JS « — 2 am at the surface; a tempered plate
stresses with accuracy, but it is acceptable of commercial window glass typically has a
to use a simplified expression for the relax- surface compression of GS& —100 MPa.
3.5 Viscoelasticity 167
The stored elastic energy in a tempered high enough, stress relaxation is so fast
plate is also beneficial in the event of frac- that the temperature distribution becomes
ture, since it causes fragmentation into established without creating any signifi-
roughly cubic pieces, rather than the blade- cant stresses. However, as the plate cools it
like pieces created when an untempered becomes glassy, so that we have a stress-
plate breaks. free elastic plate containing a temperature
Consider a plate of elastic material being gradient (see Fig, 3-32 b, curve (2)), Sup-
quenched from a high temperature by air pose that the surface is at temperature
jets directed at its faces; as indicated in Fig. Ts<Tg when the midplane is at Tg. As the
3-32, a parabolic temperature distribution plate approaches room temperature, the
develops. The origin of the stresses can be midplane contracts by an amount aG
understood from Fig. 3-28: B is the cooler (Tg — TR\ which is greater than the contrac-
surface layer and A is the hotter interior of tion aG(Ts— 7^) of the cooler exterior.
the plate; the surface is stretched into ten- Therefore, the exterior is driven into com-
sion, because the interior will not let it con- pression as the temperature equilibrates.
tract freely. As the plate cools, the interior If the starting temperature is not high
and exterior both approach room temper- enough to allow instantaneous relaxation
ature (7^), so the differential strain disap- of stresses, some tension will arise at the
pears and the stresses fade away. In a vis- surface when cooling starts, as in the elastic
coelastic plate, if the initial temperature is case, and this will reduce the residual com-
L:
(D and©
CD a n d ©
\ Tension
Compression
Ok
I 1500
o-z(x,t) = 3 j
o
(3-114)
S f
7[sz(x,t')-aT(x,t )]df
ual stresses cause birefringence and inho- concurrently tends to reduce the stress.
mogeneity in refractive index. The effect of The results of this competition are illus-
a given heat treatment can be calculated trated in Fig. 3-36 by Rekhson's (1979)
using the phenomenological theory devel- data for a glass-to-alumina sandwich seal.
opment by Narayanaswamy (1971), and he If the hold temperature is not far below Tg,
discusses this application in a very good the volume change during structural relax-
review (1986). In the case of a plate, the ation is not large and is completed quickly,
availability of an analytical solution allows and the rate of stress relaxation is relatively
the use of variational methods to calculate rapid, so the stress decreases substantially
the optimal cooling schedule for annealing, during the anneal (Fig. 3-36 a). At lower
providing the minimum stress for a given hold temperatures the glass is so far from
processing time (Narayanaswamy, 1981). equilibrium that the volume change accu-
Particularly interesting effects occur mulates throughout the hold, and the slow
during annealing of composites, because VE relaxation cannot eliminate the result-
the glass contracts during structural relax- ing stress; therefore, the net effect of the
ation, but the elastic component does not. annealing treatment is an increase in ten-
Therefore, structural relaxation causes the sion (Fig. 3-36 b). If the hold were main-
mismatch stress to rise, and VE relaxation tained long enough, the stress would pass
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4 Models for the Structure of Amorphous Solids
Philip H. Gaskell
X wavelength
A photoelectron mean free path
Q(r) atomic (number) density
Qo average atomic (number) density
a (a) standard deviation of a
9 scattering angle (conventionally 2 6)
CO frequency
CRN continuous random network
CTF contrast transfer function
DRP dense random packed (model)
EELS electron energy loss fine structure
ESR electron spin resonance
EXAFS extended X-ray absorption fine structure
fee face centred cubic
hep hexagonal close packed
HRTEM high resolution transmission electron microscopy
IR infra-red
MASNMR magic angle spinning NMR
MC Monte Carlo
MD molecular dynamics
NMR nuclear magnetic resonance
PE potential energy
ppm parts per million
PT polytetrahedral
RDF radial distribution function
SCD stereo-chemically defined
TEM transmission electron microscopy
TM-m transition metal-metalloid
TMS tetramethyl silane
XAFS X-ray absorption fine structure
XANES X-ray absorption near edge spectroscopy
XAS X-ray absorption spectroscopy
180 4 Models for the Structure of Amorphous Solids
to meaningful models. For the reasons dis- the mechanics of computer generation of
cussed above, structural information avail- models, for example, must form part of
able from an experiment on an amorphous this chapter, the major thrust is to depict
solid is minute compared to that routinely what experiments - including computer
acquired from an experiment on a crys- experiments - can tell us, where they are
talline powder. In 1983 it seemed "fairly defective and how we need to make them
safe to assume that no single experimental more sophisticated. Secondly, it will be im-
structural technique, nor perhaps any portant to pare down the concepts and,
combination, will in the near future not only to deconstruct, but also to recon-
provide a sufficiently large bank of infor- struct the bones of new approaches.
mation that we can 'solve' the structure (of
a glass) in the sense that the structures of
crystals have been solved" (Gaskell, 1983). 4.1.2 Background
This statement may be more arguable now We begin by restating those characteris-
but the need to combine structural data tics of the glassy or amorphous states of
from many techniques, or from a number matter that relate directly to structural
of related techniques and several materials questions; either by informing those ques-
remains. And the task of combining that tions or because the characteristics them-
information is made easier by cross-refer- selves require structural interpretations.
ence and adaptation of models that try to By definition, glasses are non-crystalline
represent that data - and is only complete solids. Conventionally, we regard the
when all of the information is encapsulated glassy state as that persisting below a char-
in an acceptable model. It is to this area acteristic glass temperature, Tg9 at which
that modelling has been attracted in the the material becomes metastable both with
past, and has proved its worth. The speed respect to the global thermodynamic
with which computational power is now ground state corresponding to the crystal
becoming accessible to the average experi- and to the local equilibrium represented by
mentalist, as well as to the theoretician, the supercooled liquid. Separating the
implies that this movement will accelerate glass from the super-cooled liquid is a so-
in the future. Indeed, user-friendly atomic called "glass transition" that has resem-
modelling systems must become the essen- blance to a thermodynamic second order
tial tool of the experimental scientist or transition but, operationally, can be re-
technologist working on materials in fu- garded as a departure from equilibrium
ture years. imposed by the increased viscosity of the
This increase in available computational melt. The transition thus has some charac-
power exerts a new pressure - to develop teristics related to the time-dependence of
adequate models that are consistent with "structural relaxations" including well-
experiment, rather than simplified, ide- known hysteresis effects in differential
alised models whose principal merit is the scanning calorimetry signals, for instance.
ease of programming. Apart from unsettled questions concerning
The challenge of this chapter is to set out the dynamical interaction responsible for
the ground rules, to present the knowledge the glass transition, the continuous nature
that has been established and that which of the transition has implications for struc-
needs to be gained. The approach is delib- ture. In contrast to the essential disconti-
erately experimentally biased. Although nuity that lies at the heart of the change of
182 4 Models for the Structure of Amorphous Solids
state from the liquid to the crystalline solid fying explanation in atomistic terms is
- expressed through the appearance of a still awaited. The implications of immisci-
nucleus and extension of the crystal/liquid bility for structural studies are two-fold.
interface, discontinuous changes in energy, Firstly, there is the experimental problem -
volume etc. marking the thermodynamic that single phase glasses exist only over
first order transformation - there is no ev- limited composition ranges, so that the
idence for any change of state during the experimentalist finds it difficult to explore
glass transition. The structure of the glass many otherwise interesting compositions.
and that of the liquid - whatever they may Secondly, the obvious tendency of some
be - have essential similarities. glasses to become unmixed on a scale of
Glass formation may be seen as a pro- micrometres implies - like the crystal-
cess in which crystallization is avoided - a lization transition - the possibility of sepa-
feature that has been stressed by Turnbull ration into two or more phases at an atom-
(1969). Glasses are formed when the disor- ic level. "Granularity" at this level is thus
dered structure characteristic of the liquid by no means foreign, as judged by the be-
is preserved from temperatures above TM, haviour of glasses in macroscopic terms.
where the disordered state is thermody-
namically stable, to temperatures below Tg
4.1.3 Liquids, Crystals, Glasses,
where the disordered, glassy state is kineti-
Quasicrystals and "Amorphous" Solids
cally stable. Crystallization, involving dif-
fusional motion of atoms is, like all such The brief survey of the characteristic
transport processes, "frozen out" below properties of glasses shows them to be in-
T%. The tendency of the material to crystal- termediate between the ordered crystalline
lize or devitrify has important structural state on the one hand and the essentially
implications, of course. In a real sense this disordered, time-dependent structure of
is the obvious reference point for micro- liquids on the other. Glasses can be
crystallite models for glasses, and yet there thought of as being liquids with diffusional
is still the need to reconcile this approach atomic motion subtracted. Studies of the
with structural changes that are implicit in structure of glasses - although of intrinsic
the nucleation of a crystal. value - gain added importance as an entree
A further instability relates to the ten- into the more difficult studies on liquids.
dency of many multicomponent glasses to Not only are glasses necessarily more or-
"phase separate". Microphase immiscibili- dered than the corresponding melt, by
ty is characteristic of many simple liquids virtue of a reduction in diffusive motion,
and is well understood in that context in vibrational motion is also suppressed as a
thermodynamic terms. Again, the transi- result of lower measurement temperatures.
tion from a single phase liquid at high tem- Structural data therefore suffers less ther-
peratures to a multiphase immiscible liq- mal broadening.
uid mixture as the temperature is reduced, Quasicrystals may provide another link.
can be seen as a progressive increase in the Several metallic alloys form quasicrys-
relative importance of energetic (ordering) talline and glassy phases so that the rela-
parameters rather than entropic terms. tionships between them are currently a
Operationally, the boundaries of immisci- matter for considerable interest and specu-
bility have been defined in composition- lation. Both phases require special prepa-
temperature-time space although a satis- ration conditions - rapid quenching for in-
4.1 Introduction 183
4.1.5 Outline
As a direct result of the limited amount
of experimental data obtainable for all
amorphous solids and glasses, it becomes
necessary to extract all the information ob-
tainable from a given technique or, prefer-
ably from a combination of complemen-
tary techniques. In order to interpret the
data it is crucial to express it in terms of
candidate models, then to compare models
and experimental data and try to achieve
Figure 4-1. Various silicate species Q" in silicate agreement to the limits of accuracy, both of
glasses (schematic), a) Elementary g 3 tetrahedron experiment and the simulation technique.
with 3 bridging and 1 non-bridging oxygens, b) Ex- Unless comparison is made at this level of
ample of isolated and paired non-bridging oxygens,
c) Compositionally ordered glass, d) Random net-
detail, then the results can be disappoint-
work. ing and even misleading. Models of many
different types can be made to agree with
the general features of structural data if the
Compositional ordering is also evident only data available is the total correlation
in the long-range structure of polyatomic function with a relatively low information
glasses. As with other liquids, complete content. On the other hand, experimental
miscibility of several components is only data of the highest information content
conditionally possible. For reasons that currently available - partial pair correla-
are not always obvious in structural terms, tion functions - have not yet been mod-
the thermodynamically stable state of a elled to the accuracy of experiment and of
glass in the liquid or super-cooled liquid computation.
states may be multi-phase rather than sin- An account of models for the structure
gle phase. The boundaries in composition- of glasses must include, therefore, a critical
temperature-time space are understood in analysis of the results of particular tech-
terms of well-established (thermodynamic) niques, and a synthesis of results from oth-
parameters. Experimentally, the multi- er techniques or from other related materi-
phase nature of a particular glass becomes als.
obvious as a separation into two or more The strategy for this chapter is to begin
distinct liquid-like phases on a length scale (Sec. 4.2) with a discussion of the various
of a few tens of nanometres upwards. conceptual models for amorphous solids
(Complete separation into two immiscible starting with extreme models based on ran-
liquids can occur - stable immiscibility - domness on the one hand and crystal-like
when the two-liquid state is preferred at order on the other. We then pass to models
temperatures above TM, but metastable that are ordered but without underlying
186 4 Models for the Structure of Amorphous Solids
crystallographic order as the rationale. known, with some suggestions for new ap-
These are the so-called icosahedral, or proaches.
curved-space models related, perhaps, to Structures of metallic glasses are treated
quasicrystallinity. We also try to express in in Vol. 1, Chap. 4, those of chalcogenide
words what is implied in other hybrid glasses in Chap. 7 of this volume. Struc-
models that are less easy to describe: those tural relaxation is fully treated in Chap. 3,
based on twinning, or on constrained ran- and the special case of structural relax-
domness, or stereochemically-constrained ation in metallic glasses in Chap. 9 of this
models. volume. The diffraction concepts used here
Section 4.3 discusses some of the experi- are treated in depth in Vol. 2, Chap. 8.
mental structural techniques in outline and
presents a summary of the formal defini-
tion of structural parameters. Emphasis is 4.2 Conceptual Models
placed not so much on the details of the
techniques but on the results that are ob- The plain experimental facts that glasses
tainable and their value in providing useful and amorphous solids are metastable with
experimental data. Other chapters in this respect to crystals, that glasses and amor-
series provide the essential background. phous solids can be produced by rapid
Section 4.4 considers how models can be quenching from the melt or vapour, natu-
made and tested either by computer simu- rally tend to condition our views on struc-
lation techniques such as Monte Carlo or ture. Glasses may be considered to be an
Molecular Dynamics algorithms that ex- approach to the crystalline state or as a
hibit little or no bias towards a particular departure from the liquid state. Extreme
model. We also consider models that are models for the structure of glasses - micro-
based on crystals - either as a convenient crystallite models or random packing
starting point or as the result of "intu- models - encapsulate these two preconcep-
ition" and those within which certain tions. Even if only as a framework for dis-
structure-forming rules are embedded cussion it is useful to try to classify models
which restrict the range of possible out- in terms of the paradigms or patterns they
comes. We then examine how these models can be said to represent.
may be validated by comparison with ex-
perimental data and the corrections neces-
4.2.1 Randomness as the Paradigm
sary to allow accurate comparisons.
Sections 4.5 to 4.7 is where all the above Experiment immediately dispels any no-
- which is essentially preamble - is tested tion that glasses or amorphous solids can
against reality. Three case histories are giv- be represented as some kind of completely
en of structural campaigns. Examples are chaotic "frozen atomic gas". Nearest
selected to allow conclusions to be drawn neighbour distances only rarely show sig-
about the nature of the amorphous state in nificant departures from values expected
materials such as a-Si, through silica, to for crystals or those obtainable from tables
the relatively complex polyatomic silicates of appropriate atomic radii. This would be
and similar oxide glasses. expected on the basis of macroscopic prop-
The final section attempts to bring to- erties: densities and enthalpies, for exam-
gether what has been learned and com- ple, differ by only a few percent from val-
pares this with what can and should be ues appropriate to crystals, so that a signif-
4.2 Conceptual Models 187
(i)
Figure 4-2. Polyhedra formed by packing of equal spheres: i) tetrahedron, ii) octahedron, iii) trigonal prism
capped with three half octahedra, iv) Archimedean antiprism capped with two half octahedra, v) tetragonal
dodecahedron. After Bernal (1960).
188 4 Models for the Structure of Amorphous Solids
a b
Figure 4-3. Schematic two-dimensional representation of the structure of a) SiO2 (only three bonds are shown);
b) a sodium silicate glass. The Na atom marked with an asterisk is isolated. Greaves' "Modified random
network", Fig. 4-63, does not include such atoms, see Sec. 4.7.5 (Zachariasen, 1932 and Warren et al, 1936).
10
4.2.2.3 "Paracrystalline" Models
Figure 4-4. Experimental radial distribution function, Two authors, Hosemann et al. (1986)
J (r) = 4 n r2 Q (r), for a) crystalline Ge, b) a-Ge for two
specimens deposited at substrate temperature of
and Phillips (1982), have employed the
350 °C (upper) and 150°C (lower). After Temkin et al. term "paracrystalline" to describe their
(1973). models for amorphous solids. Both use
crystalline polymorphs as the basis for
simulation and both introduce specific fea-
tures that are essential ingredients for any
4.2.2.2 "Quasi-Crystalline" Models degree of success the models achieve.
Some time before the term "quasicrys- The work of Hosemann and co-workers
talline" acquired its present meaning, is the more general and extensive. The
models for glasses based on crystalline model is predicated on the observation
polymorphs with variable "correlation that if the disorder is expressed in terms of
lengths" were investigated. An example is interplanar distances, dhkU by
the early work of Leadbetter and Wright 1/2
<d2hki>
(1972); further, more recent, examples are -1 (4-2)
quoted in Sec. 4-6. The correlation func-
tion for the crystal, Gc (r), is multiplied by where N is the number of lattice planes,
some function, F(r), running from unity at then experimentally, the relation, N1/2 g =
r = 0 to zero for r>L, where L is the corre- a*, with a* = 0.15, holds to a good approx-
4.2 Conceptual Models 191
imation for a wide range of semi-ordered example, deviations from chemical order-
materials. ing lead to chalcogen-chalcogen bonding
Relations such as Eq. (4-2) define the at the edges of GeS2 "rafts". In SiO 2 ,
statistics of fluctuations in dhkl as a func- Phillips argues that broken chemical order
tion of distance from an origin atom - arises from a tendency of oxygen to form
clearly correlations become more diffuse at double bonds. In either case granular
longer interatomic distances. This alone is rather than "continuous" models result.
insufficient to provide agreement with ex- Phillips' descriptions have the almost
periment and for the case of SiO2 consid- unique distinction among crystallite mod-
ered in Sec. 4.6.4.1, a "microparacrystal" els in that both the nature of the crystal-
with edge length of 1.25 nm is assumed, lites and their intervening surfaces are pre-
with a relative twist of 22° between adja- scribed in detail.
cent SiO4 tetrahedra introduced to fit ex-
periment.
4.2.3 Non-Crystallographic Order
Glasses have also been pictured as an
as the Paradigm
assembly of misoriented microcrystallites
in which random relative orientations and The assumption that an ordering princi-
the presence of several polymorphic micro- ple necessarily leads to periodic structures
crystalline phases represents the essential clearly has exceptions. It is well known
ingredients inhibiting devitrification. Most that the lowest free energy configuration
recently, this notion has been advanced by for clusters containing small numbers of
Goodman (1983) as a "strained microcrys- atoms, involve arrangements based on te-
tallite model" - strain arising from the mis- trahedral close-packing. Atoms, or larger
match between the various sublattices thus groups packed in this way contain symme-
giving rise to diffuse scattering. try elements - five-fold rotation axes for
Phillips - among others - rejects this no- example - that are inconsistent with trans-
tion pointing out that a material such as lational periodicity and therefore with a
As 2 Se 3 , which is an excellent glassformer, crystal lattice. Fig. 4-5 shows examples of
has only one known crystallographic some pentagonal structures produced by
phase. Phillips' extensive series of papers progressively extending the principle of
describe a variety of glasses, such as the packing tetrahedra. Hoare and Pal (1975)
chalcogenides and oxides through to have enumerated several families of non-
amorphous solids such as a-Si and Ge. The crystallographic clusters which can be
underlying rationale for such models fol- shown to be more stable than crystallo-
lows from the precept that the relation be- graphic structures containing the same
tween the number of constraints - imposed number of atoms. Icosahedral packing -
by covalent bonds - and the number of twelve atoms surrounding a central thir-
degrees of freedom, implies that certain teenth, or twelve packed tetrahedra - is
compositions are "ideal" for glass forma- particularly stable, so that icosahedral, or
tion, others are not. Both under- and over- incomplete icosahedral packing is a struc-
constrained structures are poor glass form- ture likely to be favoured in non-crystallo-
ers and lead to partially broken topologi- graphic packings.
cal order - to discrete boundaries between Polytetrahedral packing is not space-fill-
amorphous aggregates and to broken ing though, so that infinite aperiodic struc-
chemical order. In the chalcogenides, for tures are not possible in general. The angu-
192 4 Models for the Structure of Amorphous Solids
argue that this model for a-SiO2 is the em- simple illustration, a 2-D packing of trian-
bodiment of the structure-forming princi- gles, is shown in Fig. 4-8.
ple in its purest or most idealised form since A descriptive name for models of this
no other rules have been used to generate type is needed. The term "stereo-chemical-
the structure. In order to generate a crys- ly defined" (SCD) model has some attrac-
tal, however, the structure-forming princi- tions. "Stereo-chemical" can be regarded
ple is further constrained to apply in only as short-hand for the set of "structure-
a limited sense - in one direction, say, to forming" operations that are central to the
ensure that atoms lie in straight lines. A model. The local structure, therefore, has
196 4 Models for the Structure of Amorphous Solids
been stereo-chemically defined and the sponding crystalline lattices with modifica-
longer range structure becomes defined as a tion of the geometry of the chains, so that
result of stereo-chemical constraints. the SiO3 chains were bent regularly in one
plane until agreement with experiment was
4.2.4.1 Similarity to Random Networks achieved (see Sec. 4.7.7). Clearly, in so do-
ing, none of the structure-forming princi-
The principle of limited structural equiv- ples characteristic of the crystal were vio-
alence of crystalline and amorphous lated.
phases applied at different levels, can lead
to structures that are indistinguishable
from CRNs on the one hand or to micro- 4.2.4.3 Local Order as a Consequence
crystallite models on the other. In the ex- of Medium-Range Order
ample above, the only structure-forming
If the last two sections, describing the
principle linking the crystalline to the
structures of end members of the series
amorphous phase involves local structural
represented the entire picture, then there
units, with all arrangements of these units
would be no reason to introduce a new
equally probable. The general result is a
category of SCD models. However, there
random model: a random network (or ran-
are glasses for which the structure-forming
dom coil for the example of Fig. 4-8). A
principle relates to medium-range ordering
further example could be the network
and which are describable in the same lan-
models for a-Si generated by Wooten and
guage as the CRN and microcrystallite
Weaire (1987) (see Sec. 4.5.3) in which the
models. Before discussing these, it is neces-
topology of a diamond-cubic crystal was
sary to introduce a connection between lo-
progressively modified by switching bonds
cal and medium range structure. Several
until agreement was reached with experi-
types of glasses exhibit local ordering sim-
mental data for a-Si. Again, the implicit
ilar to that of a crystalline phase but any
structure-forming operations are retained
explanation of the local order in either re-
as constraints - strictly fourfold, approxi-
lates to medium-range ordering.
mately tetrahedral bonding, no breaks in
connectivity, and these are also character- Two illustrations serve to focus the dis-
istic of the crystal. Another example is the cussion. Firstly, amorphous transition
"boroxol ring" model for a-B 2 O 3 where a metal - metalloid (TM-m) alloys appear to
(medium-range) structural unit - the B 3 O 9 be structurally similar to crystals in that
ring (Fig. 4-59 a) is connected randomly the immediate environment of metalloids
through the oxygens to form a CRN. in the glass and crystal have similar nine-
fold coordination, trigonal symmetry and
narrow bond length distributions. Second-
4.2.4.2 Similarity to Paracrystalline
ly, the local environments of several alkali
Models
and alkaline earth cations in silicate glass-
Variations in the geometry of a crystal es, mimic the local structure of the corre-
without accompanying topological modifi- sponding crystals. At first sight, these facts
cation lead to structures that are probably may seem unremarkable. Atoms like Si or
best considered as paracrystalline models. B have well-defined coordination spheres
For example, Yasui et al. (1983) modelled in amorphous oxides: models incorporat-
the structure of amorphous chain and ing well-defined coordination shells for B
sheet silicates starting from the corre- in, say, a-Ni4B or Na in a-Na 2 Si 2 O 3
4.2 Conceptual Models 197
should thus present no additional difficul- tion (Lamparter et al., 1982) that the local
ty and random models for each should structure is well-defined, with nine-fold co-
work. Indeed, random models for TM-m ordination of the metalloid by the metal.
alloys have been built (Gaskell, 1979), and Evidence for a well-defined local structure
these can be considered to be CRNs with a implies the presence of a degree of medium-
trigonal prismatic BNi9 cluster as the local range ordering, of some sort. We cannot
structural unit. Also, Greaves (1985) has say at the outset what the nature of the
proposed a "modified" CRN model in medium-range ordering is, but that it ex-
which the alkali network "modifiers" ex- ists. Models for amorphous TM-m alloys
hibit a preferred coordination, and exist in were therefore constructed by Dubois,
defined regions of the structure, giving Gaskell and Le Caer (1985) (see Sec.
random percolation channels intercalating 4.2.4.4) which incorporated the medium-
the silicon-oxygen "network" sub-struc- range structural principles observed in the
ture. crystal, to produce a SCD domain model
The problem is to explain the structure- that satisfactorily reproduced the partial
forming principle - why do clusters like distribution functions obtained by Lam-
BNi9 or NaO 5 exist? Well-defined tetrahe- parter and co-workers.
dral SiO4 units or triangular BO3 groups For the "network modifier" cations in
can be said to "exist" as a result of the oxide glasses, similar arguments apply and
strong, directional interatomic bonds. Al- experimental evidence for medium-range
though it could be argued that B-Ni bonds ordering is now emerging also and will be
are strong too, there is no evidence for considered in Sec. 4.7.
nine-fold directional bonding. It is difficult The point to stress here is that where
to see how this could be achieved as the experimental evidence shows that atoms
central B atom has no available d orbitals. in close-packed solids - or within close-
The case is even more compelling for alkali packed substructures - have a well-defined
and alkaline earth oxide glasses with weak, local structure, then models for these
ionic bonds to oxygen. In neither case can materials could contain a "medium-range
isolated "molecular units" be contemplat- structure-forming principle" similar to that
ed. For both types of materials, local ge- responsible for the structure of the corre-
ometry and symmetry observed around B sponding crystal phase. More generally,
in the closed-packed crystalline transition evidence for well-defined local structures
metal borides and around Li, Na and Ca in in materials where the local structural unit
the close-packed regions of silicate crystals has a high connectivity, require definitions
is an essential consequence of an ordered of the medium-range structure too.
close-packing. In other words, local struc- These points may be rationalised by ac-
tural characteristics in these crystals derive cepting that many crystal structures repre-
from particular medium-range packing sent a compromise between the space and
schemes in the crystal. coordination requirements of atoms in dif-
There are reasons to believe that this ferent sublattices. The result is that not all
conclusion extends to glasses also. For a- structures that are topologically possible
TM-m alloys, the experimental evidence is do, in fact, exist as crystals: a point made
the most clear-cut and details have now clearly by Dent-Glasser (1979) for silicates.
emerged - principally from neutron scat- Constraints imposed by each of the con-
tering experiments with isotopic substitu- stituent sublattices in a silicate crystal, lim-
198 4 Models for the Structure of Amorphous Solids
it the range of existing crystals. Can we crystal in which oxygen atoms form a dis-
assume that glasses, because they are non- torted hexagonal close-packed (hep) sub-
crystalline, avoid similar rules? The answer lattice. Si, Li (or Na) occupy the tetra-
is - almost certainly, No. Pauling's rules hedral interstices (highly distorted for
on which the structure of crystals can be Na). Each (SiO3~)n chain is surrounded
classified are essentially arguments based by six M-0 chains (M = Na, Li). For the
on considerations of local charge balanc- glass, the hep oxygen sublattice was
ing, bond counting, valence, coordination preserved and the tetrahedral interstices
numbers, density and overall composition. were populated with Si or M atoms to
Clearly, none of these parameters is spe- form randomly-coiled, self-avoiding sili-
cific to the translationally-periodic solid: cate chains surrounded by M-O chains.
all should relate to the amorphous state The resulting model thus preserves the
too, so that Pauling's rules alone should following structure-forming operations:
constrain amorphous structures. The oxygen close-packing, semi-infinite, non-
structure for the crystal is one successful branching chains, chemical ordering, "re-
solution to the problem - one of the many pulsion" between Si atoms in adjacent
structures that could, hypothetically, exist, chains and "attraction" between Si and M-
that does. Investigations of structures for containing chains. SiO4 tetrahedra are pre-
an amorphous solid can use this as a sound served, of course, with interconnections
starting point - especially if a "structure- through "bridging" oxygens. Randomness
forming" principles can be extracted from while essential to the model, is applied only
the crystal and transferred to the glass. after taking account of the "stereochemi-
cal" constraints imposed by the structure-
forming operations.
4.2.4.4 Stereo-Chemically Defined Models
A final example comes from the work of
for Close-Packed Oxides and Amorphous
Dubois, Gaskell and Le Caer (1985) on
Metals Involving Medium-Range
amorphous TM-m alloys. The apparently
Structure-Forming Operations
complex structures observed in TM-alloys
Several authors have produced random can be considered as close-packed lattices
models by modifying the topology of the of TM atoms with twinning at the unit cell
crystal at the level of the medium-range level. Specifically, the cementite, Fe 3 C,
structure. A recent example is the work of structure used here as a template for the
Barenwald (1988) et al. who attempt to glass, is produced by inserting twinning
model the structure of a chain phosphate, planes in every three {112} planes of the
Ba(PO 3 ) 2 by a Monte Carlo method. The hep structure. Capped trigonal prisms are
structure-forming operation preserved in thus formed which are linked through
this work is the essentially parallel packing edges and vertices to form planes within
of infinite, linear (PO3)W chains. PO 4 which boron atoms are accommodated.
groups remain intact but the bond and tor- These structure-forming operations are
sion angles are varied randomly to pro- preserved in a model for the glass in that
duce a fit to experiment. parallel twinning planes operate over a de-
A similar but more constrained SCD fineable correlation length (1 to 2 nm). Be-
model is that reported by Gaskell (1985 b) yond, lie other domains also generated by
for chain metasilicates, see Sec. 4.7.8. The twinning, but with planes lying in other
starting point was a Na or Li metasilicate orientations. Topological continuity of the
4.3 Experimental Structural Techniques 199
local structural units (trigonal prisms) and average atom (number) density. For amor-
the twinning planes is preserved by the in- phous solids, since g(r) = Q(r)/Q0, the
terface atoms too so that the ground state function tends to unity at large values of r.
of the model has no primary discontinuity Although experimental information on
at domain boundaries. These constraints higher order distribution functions is diffi-
lead to more detailed local restrictions on cult to obtain, we could define a triplet
the arrangement of structural units and to distribution function in terms of the proba-
a model that is topologically ordered (but bility of finding atoms simultaneously at
r
not geometrically ordered) on a length i •> ri j r3 Setting the origin at a given atom
scale of several nearest neighbour dis- position allows a definition of the triplet
tances, but topologically and geometrical- distribution function in terms of the prob-
ly disordered beyond. ability of finding one atom at an inter-
atomic distance rt, a second at r2 with the
included angle being 6.
4.3 Experimental Structural Often the terms distribution function
Techniques and correlation function are used inter-
changeably. Strictly, the pair correlation
In this section, a brief account is given of function, h(r) = g{r)-\ so that this func-
the principal structural techniques used to tion tends to zero as r tends to infinity.
study amorphous solids. Details are given Cusack (1987) gives an excellent account
in other volumes of this series. For com- of the necessary formalism.
pleteness and to establish the basic formal-
ism, some repetition is inevitable. Particu-
4.3.1 Neutron Scattering Techniques -
lar emphasis is placed on the methods re-
Static Structural Methods
quired to obtain structural data of high
information content. Neutrons have zero charge and do not
Quantitative results are expressed in interact with charges in the specimen, in
terms of probability functions or distribu- contrast to X-rays and electrons. Neutrons
tion functions. We can define the probabil- interact with the (small) atomic nuclei and
ity of finding an atom at a position r, in an this considerably simplifies any descrip-
element of volume dr. This is a one-particle tion of the scattering equations, since the
distribution function. Similarly, we can de- scattering mechanism is essentially inde-
fine a more useful quantity - the probabil- pendent of the scattering angle, if inelastic
ity of finding two atoms simultaneously at scattering is neglected.
positions r1 and r 2 , thus defining a two For an isotropic liquid or glass, vectorial
particle or pair distribution function. It is information characteristic of a crystal is
more convenient to place the origin to co- averaged, so that the intensity is Q-depen-
incide with one atom and work with inter- dent but there is no other angular varia-
atomic vectors, or for a homogeneous sys- tion. In a typical (elastic) scattering mea-
tem, interatomic distances. Then the prob- surement, the intensity of a monochro-
ability of finding an atom in an element of matic beam of scattered neutrons is mea-
volume dV at a distance r from the origin sured as a function of the scattering angle
atom equals Qog(r)dV= Q(r)dV. Here, - conventionally 2 9. Usually the result is
g (r) is the pair distribution function, Q (r) is expressed in terms of the modulus of a
the r-dependent atom density and Q0 the scattering vector, Q, \Q\ = Q = 4nsinO/A,
200 4 Models for the Structure of Amorphous Solids
For electron diffraction, interaction is and the transform of the gaussian broaden-
again with the electrons but the charge on ing function, which is another gaussian -
the nucleus now becomes important. If the given by the exponential term in Eq. (4-13).
atomic scattering factors for electron and Similarly, the transform of a product of
X-ray scattering are fE(Q) and fx(Q) then: two functions is the convolution of the
fourier transforms of the two functions.
^= 4n2(Z-fx(Q))/Q2 (4-12)
Broadening of the distribution of inter-
Electron scattering is much stronger (typi- atomic distances arises partly from differ-
cally 104 larger) than X-ray scattering ences in the environment of each atom due
which is in turn very much stronger than to disorder - the static broadening, as. In
neutron scattering. Thus very thin films are addition, thermal motion leads to another
necessary for electron diffraction com- contribution, ath. For the j t h interatomic
pared to specimens of 5 to 10 g for neutron distance the total effect is obtained by
scattering. addition in quadrature: (c^)2 = (asj)2 +
2
functions with a gaussian. The transform, (See for example Waser and Schomaker
F ( 0 , is a product of the transform of G (r) (1953).)
4.3 Experimental Structural Techniques 203
(4-17)
-40
4.3.4.1 Total Distribution Functions
and Structure Factors
Figure 4-12. Peak shape functions corresponding to a Partial distribution functions and struc-
fourier transform of reciprocal space data truncated ture factors give a detailed description of
at Qmax by a modification function M (Q).
the environment of each atomic species
A. M(Q) = B. and the information content is equivalent
with B = \oge(10/Q 2
max). C. M(fi) = l (Wright and to G (r) or S (Q) obtained for a monoatomic
Leadbetter (1976)). solid. Experimental scattering measure-
204 4 Models for the Structure of Amorphous Solids
ments from polyatomic solids do not di- where the underlying partial functions are
rectly give the partial functions. The mea- strongly oscillatory.
sured total structure factor, S(Q) is a Furthermore, partials with small weight-
weighted sum of contributions from inde- ing factors are buried beneath the oscilla-
pendent pairs of atom types, a a, /?/?, a/?, tions of strongly-weighted partials. For the
etc. Thus for a diatomic solid: most informative structural measurements,
7 it becomes vital to extract partial structure
aeSaAQ) (4-19 a) factors from total structure factors and
a fi
partial correlation functions from total
where WaP is a weighting factor,
correlation functions.
nanfibab* Apart from a few simple solids like SiO2
(4-19 b) where this can be done by inspection (see
Mozzi and Warren, 1969), it is necessary to
and b a , bp (or / a , /^ for X-rays) are the employ special techniques. We consider
scattering lengths for atomic species a, /? five possibilities.
and
4.3.5.1 Combination of the Results
of X-Ray, Neutron and Electron Scattering
The total structure factor is defined as:
For a binary alloy, if three experiments
S(0 = . ^ +1 (4-20) can be performed with three types of radia-
N\(by\2 tion thus providing three sets of equations
Again, the brackets, < >, refer to a compo- of the form S (Q) = £ £ WaP Safi ( 0 , and if
a fi
m
2
sition average so that <b > = Z (**«&«)• values of Wafi are sufficiently different for
a=1 the three measurements, then the three
From iS (<2) the total reduced radial corre- equations can be solved for the three un-
lation function, G(r) can be obtained as: known quantities S aa , Safi9 Spp.
The atomic scattering factors depend on
G(r) = I Z ^ G ^ ( r ) (4-21) the character of the probing radiation, as
mentioned earlier. Furthermore, although
Since the weighting factors differ for X-ray X-ray and electron form factors increase
and neutron scattering, S (Q) and G (r) mea- monotonically with atomic number Z, the
sured by X-rays will not be identical to that neutron scattering length, b, is determined
measured using neutrons. by two contributions - "potential scatter-
ing" which increases very slowly with Z,
and a "resonance scattering" term - that
4.3.5 Extraction of Partial Structure
oscillates, apparently haphazardly. It is
Factors
thus possible to choose systems for which
It will be obvious that averaging over the X-ray and neutron weighting factors,
three partials for a diatomic solid leads to Wap9 are significantly different for the vari-
a drastic reduction in the information con- ous types of radiation.
tent of a measurement. Peaks in one partial Form factors for electrons are insuffi-
tend to overlap with troughs of another, so ciently different from those for X-rays for
that the resulting destructive interference electron diffraction to be of much use as a
leads to smooth total functions in cases third experiment (in addition to X-ray and
4.3 Experimental Structural Techniques 205
neutron scattering). For elements with a thus allow extraction of partials from three
magnetic moment, such as Co, the moment sets of neutron scattering data. In another
may be oriented with a suitable external seminal measurement, Lamparter et al.
magnetic field. The atomic scattering (1982) obtained the partials for a-Ni 81 B 19
length for polarised neutrons depends on using alloys of X1B with nat Ni, 62 Ni, and a
whether the atomic moment lies parallel or mixture of 62 Ni and 60 Ni giving a coherent
anti-parallel to the neutron spin, so that for scattering length of zero. X-ray scattering
Co-containing alloys, magnetic scattering data was also collected for good measure.
offers two experiments. A classic investiga- The results are shown in Fig. 4-14.
tion of a-Co 4 P was performed in this way
by Sadoc and Dixmier (1976) using a com- 4.3.5.3 "Difference" Methods
bination of X-ray scattering, polarised and
For compounds with more than two
unpolarised neutron scattering to obtain
atomic species, direct extraction of partials
the three partial structure factors for the
would be impractical. For a triatomic ma-
alloy (Fig. 4-13).
terial, six independent measurements would
be required. However, it is still possible to
43.5.2 Neutron Scattering simplify the problem and to increase the
with Isotopic Substitution information content of measurements by
Not only do neutron scattering lengths obtaining information on the environment
vary sharply from element to element; they of a selected atomic species. This is done by
also vary from isotope of the same element. taking differences of the neutron intensities
For example, Ni has isotopes in which b (in scattered by two samples of the same mate-
units l(T 1 5 m) varies from - 8 . 7 (62Ni) to rial, identical apart from the isotopic con-
14,4 (58Ni). Three experiments with three centrations of one of the species, M, say.
isotopic mixtures of Ni in a binary alloy Writing the normalised neutron scattering
206 4 Models for the Structure of Amorphous Solids
One answer to this problem, of course, ments can be taken at the absorption edges
would be to analyse the low energy region of other elements in the material.
where information on high neighbour cor- The magnitude of the changes in ft can
relations is contained. The difficulty with be about 20 % but it has proved quite diffi-
this approach is that there is no method for cult to obtain good separation of the par-
inverting the data to obtain, directly, the tials in binary alloys due to a combination
real-space distribution. One must proceed of random and systematic errors. More-
by comparing experimental data with over, the X-ray wavelength is determined
computed low energy XAFS or EELS data by the position of the absorption edge
computed from trial structures. Although which increases with atomic number, Z, so
some success has been achieved by this that to obtain X-ray scattering with a rea-
method - for example work on a-Si dis- sonably large Q range, the element of in-
cussed in section 5 - the accessible infor- terest should have a high atomic number.
mation content is limited. On the other hand, there are none of the
problems associated with the low Q cut-off
that limit the usefulness of XAFS data.
4.3.5.5 X-Ray Anomalous Scattering Pioneering measurements on the struc-
ture of Ge-Se alloys were performed by
In the vicinity of an absorption edge in the Fuoss et al. (1981) and more recent work
X-ray spectrum of an element, the atomic includes studies of a-Ni2Zr (de Lima et al.,
scattering factor, / , for that element be- 1988).
comes energy-dependent. Writing / in
terms of its real (f±) and imaginary (f2)
components: f=f0 +f1 + if2 - Here, f0 rep- 4.3.6 Vibrational Spectroscopy
resents the contributions to the scattering
factor from all processes other than that The static structural properties consid-
associated with the absorption. ered above give one view of the properties
The imaginary (absorptive) part shows a of an amorphous solid. Dynamical proper-
step function change as the energy is in- ties - the response of the solid to an excita-
creased through the region of the absorp- tion, not only give additional information
tion edge, whereas fx is small and negative on the static structure but also add new
at energies below the edge, has a deep min- information.
imum at the position of the edge and then The simplest description of the vibra-
rises progressively beyond that. By taking tional properties of a material is given by
scattering measurements at two incident the vibrational density of states function,
X-ray energies on either side of the absorp- g(co); the number of vibrational modes
tion edge, preferably using a tunable X-ray with frequencies between co + Aco. This
Synchrotron source, values of/ x can be quantity is not directly measurable but ex-
sufficiently different that subtraction of perimental methods provide information
the two scattering curves gives element- that can be related to g(co). However, for
specific information - as in the isotopic amorphous solids - in contrast to crystals
substitution technique. Thus, A/(g) can - this transformation is by no means with-
be written as a similar equation to Eq. 4-23 out uncertainty. Lack of periodicity in an
with weighting factors given by Ludwig et amorphous solid has the important effect
al. (1987). In principle, further measure- that the (crystal) momentum selection rule
4.3 Experimental Structural Techniques 209
In a glass like SiO 2 , or an amorphous For sufficiently thin specimens, the elec-
semiconductor such as a-Si, the tetrahe- tron wave incident on the specimen is
drally-bonded atoms are extensively inter- weakly scattered and the wave function of
connected but without any simplifying pe- the emergent beam can be represented in
riodicity. The vibrations of the atoms com- terms of an (almost) unchanged amplitude
prising the ensemble now depend on the but with the phase shifted by an amount
relative phase of all the other atoms - proportional to the specimen potential
nearest-neighbour atoms being most im- projected onto a plane perpendicular to
portant. Since there is no unit cell, the con- the incident electron wave vector. This is
cept of a well-defined phase difference be- related to the projected electron density of
tween equivalent atoms in adjacent unit the specimen, so that the emergent wave
cells is inapplicable and the independent, can be considered as a 2-D mapping of the
plane wave-like vibrational states no projected electron density of the specimen.
longer exist. Modes are therefore strictly An optically faithful electron microscope
hybrids of all others. We can still require could thus give a magnified view of the
that selection rules operate but now strictly electron density on the scale of interatomic
over the total number of atoms in a macro- distances, if this phase difference map were
scopic specimen. Progress has been made - to be translated into- an intensity, or con-
for example by Shuker and Gammon trast, difference in the image. This is
(1970), Galeener and Sen (1978) and oth- achieved in a "phase-contrast" image
ers but the exact quantitative treatment de- which makes use of changes in phase intro-
pends on calculations of the properties of duced by the imaging electron optics, in an
relatively large models. analogous manner to phase microscopy in
(light) optics. A microcrystalline specimen
can thus be imaged as a series of lattice
4.3.7 High Resolution Transmission planes in which a suitably Bragg-oriented
Electron Microscopy microcrystallite generates a periodic fluc-
High resolution transmission electron tuation of the phase of the scattered elec-
microscopy (HTREM) differs fundamen- tron wave of period dhkl in a plane perpen-
tally from the diffraction techniques dis- dicular to the electron beam direction, z.
cussed earlier. Diffraction of X-rays, neu- This phase grating is translated into a mag-
trons or electrons involves interference be- nified periodic fluctuation in the contrast
tween waves scattered from neighbouring of the final image.
atoms as a result of phase and amplitude One of the major differences between
differences: structural information is con- this structural information and that
veyed in the angular distribution of the derived from the angular distribution of
intensity of scattered waves but phase in- the scattered intensity is in the degree of
formation is absent in the final signal. The averaging involved. In an X-ray measure-
information content is significantly de- ment, the scattered information is a repre-
graded therefore. HRTEM images are the sentation of the sum of interatomic vectors
result of scattering of electron by atoms of from about 1020 origin atoms. In a TEM
the specimen but amplitude and phase in- image, structural information relating to a
formation is preserved - albeit with some local region of the specimen is retained
significant distortion introduced by the within a corresponding local region of the
electron optics. image. Consequently a cubic microcrystal-
4.3 Experimental Structural Techniques 211
lite of, say, 4 nm edge length involves aver- Specimen periodicity (A)
aging over about 104 atoms. Moreover the 2010 6
1
U 3
1 1 1
2 1.5
i i • 1 i
image is a 2-D representation of a 3-D 1 -
a) "
object, rather than a one-dimensioned pic-
L/ v/ J X
/ • -
/
\ /
ture as in electron diffraction. /
/
C3 /
/' J! / \ t<''
to _ _ /- * — V- —
the microscope limit faithful imaging to
_ _ _ _
/ \
\
waves scattered through angles, 9 to the \
a) Zeeman Chemical b)
shift anisotropy
-1/2 -
T Na 2 Si 2 0 5
1/2 <
i . | i r i T—y . , , , , , , , ,
-50 -100 -150 -200
Parts per million from TMS
c) d)
Na2Si205
Rotation axis
SSB CB
Flutes Magic angle
SSB
Sample rotor R.f. coil
Driving gas
1
I T
Stator
-50 -100 -150 -200
Parts per million from TMS
Figure 4-16. a) Energy levels for a nucleus such as 29Si with spin, 1 = 1/2 in an external magnetic field, HQ. The
nuclear Zeeman splitting and the effect of chemical shift anisotropy are shown, b) The broad "powder" line-shape
for sodium disilicate due to anisotropic chemical shielding, measured as the shift in parts per million (ppm) from
the corresponding line for tetramethyl silane (TMS). c) MASNMR spectrum of Na 2 Si 2 O 5 showing the splitting
of the spectrum into the resonance line (CB) at about 97 ppm and spinning side-bands, SSB. d) Magic angle
spinning (schematic) (Oldfield and Kirkpatrick, 1985).
quencies (and including other interactions out leading to very narrow peaks corre-
- nuclear dipole-dipole and nuclear sponding to the frequency associated with
quadrupolar interactions, for nuclei with the isotropic part of the chemical shift in-
/ > 1). The result is therefore a broad spec- teraction, G{. For solids, similar effects can
trum with structural information con- be achieved by spinning the specimen at
tained in the shape of the distribution. In- a frequency, co, of the order of the peak
terpretation of such broad line spectra has breadth (a few kHz) at an angle 6 to Ho.
allowed the composition-dependence of This causes the anisotropic interactions to
the various boron oxygen species to be be multiplied by a term 3 cos2 0 - 1 , which
identified in alkali borate glasses (see Sec. equals zero for 0 = cos" 1 (3~ 1/2 ) = 54.74° -
4.7.4.1). the "magic angle".
In liquids, where rotational motion oc- The effect of magic angle spinning is to
curs on a time-scale faster than the charac- cause the broad powder resonance, shown
teristic time-scale of the NMR frequency, for 29Si in Na 2 Si 2 O 5 in Fig. 4-16b to col-
the anisotropic interactions are averaged lapse into an underlying frequency related
214 4 Models for the Structure of Amorphous Solids
to (ji? and spinning side-bands associated mensional average over 1020 or more
with time-dependent terms in the various atomic centres and, possibly, over the envi-
interactions. The true resonance (CB), at ronment of several atomic species. What is
about 97 ppm in Fig. 4-16 c is independent to be gained by an approximate fit to these
of the spinning speed, the side bands are data by a model in the form of a finite
not. In favourable compounds, the lines cluster of atoms?
are sufficiently narrow in relation to the Several answers to this question occur.
frequency splitting associated with differ- Firstly, once a 3-D model has been con-
ent bonding arrangements around the ex- structed that is compatible with X-ray dif-
cited atom, that the species present can be fraction data, for instance, it is then pos-
quantitatively analysed (see Sec. 4.7.4.2 sible to use the coordinates to calculate
and an excellent review by Kirkpatrick et other properties - elastic moduli, vibra-
al., 1986). tional spectra, optical properties - infor-
mation that is not contained in the X-ray
data and which would be difficult or im-
4.4 Modelling Techniques possible to calculate otherwise.
Secondly, it becomes possible to com-
In this section, a brief account is pre- pare the information contained in the re-
sented of computational methods for pro- sults of two or more different types of ex-
duction, refinement and testing of atomic periments by reference to an atomic model
models for amorphous materials. Refer- that eventually can be adjusted to fit both
ences to the literature will suffice to direct datasets. In this way the amount of struc-
the reader to examples of the major com- tural information is multiplied.
putational "experiments" and further de- Perhaps the most important factor is
tails will emerge in Sees. 4.5 to 4.7. The that a 3-D atomic model allows a rather
subject conveniently divides into three sec- complicated series of packing or connec-
tions - construction of the model, refine- tivity constraints to be incorporated into
ment and validation. the model - constraints that might be diffi-
cult or impossible to formulate otherwise.
4.4.1 Construction of Atomic Models
The fact that atoms cannot occupy the
for Amorphous Solids
same region of space introduces con-
Perhaps the most difficult - certainly the straints - involving rules that are not easily
most tedious - part of the modelling pro- expressed analytically. Space-filling ran-
cess is finished when a structural idea has dom structures encapsulate packing rules
been translated into a set of atomic coordi- expressed through topology rather than
nates in a computer. Ideally, generation geometry, and homotopy groups describe
also should be the preserve of the comput- the connectivity rather than space group
er but increasingly, as models become symmetry, as pointed out be Rivier and
more sophisticated, algorithms contain Lissowski (1982), Rivier (1983). Similarly,
some form of human guidance - either ac- connectivity relationships in directionally-
tually through a physical model or implic- bonded systems - especially the provision
itly through the construction algorithm. of particular fractions of ra-membered
At the outset we should question the rings - can be incorporated in atomic mod-
need for atomic models. After all, most els but, except for near neighbour correla-
structural information represents a one-di- tions, become too clumsy otherwise.
4.4 Modelling Techniques 215
Finally, there is a sense that juggling not possessed by those comprising the inte-
atoms in a computer comes close to the rior. The problems of "imbedding" cluster
processes that nature adopts to "choose" a models have been reviewed by Finney
particular structure. (1977). One alternative is to construct
models with periodic boundary condi-
tions. A rare example of a hand-built ran-
4.4.1.1 Physical Models
dom model with periodic boundary condi-
In the early history of the subject, al- tions was the 61-atom cell constructed by
most every model was hand-built. Notable Henderson in (1974), and more recently by
pioneers were Bernal (1964), Scott (1960) Guttmann and Rahman (1988). Although
and Finney (1970). For network glasses, periodic models are routinely constructed
probably the most influential random by Monte Carlo and Molecular Dynamics
model has been Bell and Dean's (1972) algorithms, physical models with periodic
"ball and stick" model for SiO 2 , although boundaries remain a rarity.
Evans and King's (1966) work on the same
material has historical precedence. Coor-
4.4.2 Molecular Dynamics
dinates were established by metrology and
properties then calculated by "digital" The subject has progressed some way
computation. Models of a similar kind for since the pioneering days of Alder and
amorphous tetrahedral semiconductors Wainwright (1959). Typically, the proce-
were produced - notably by Polk (1971) dure involved construction of an initial
and for a-Si:H by Mosseri and Dixmier starting structure - a random collection of
(1981). atoms or a crystal structure - inside a peri-
In later work, computer algorithms en- odic cubic box. Atoms are allowed to
ter at an earlier stage - physical models move under the action of an assumed po-
were used to establish the topology in a tential energy function and Newtonian
polytetrahedral model of a-Ge and to en- equations of motion are solved over time
sure close packing in models for amor- slices of the order 10~ 14 to 10~ 15 s. (See,
phous TM-m alloys, the detailed coordi- for example, Soules (1990).) A typical ex-
nates then being computed from the topol- ample of a recent investigation is that of
ogy of the physical model. The domain Vashishta et al. (1989 b) on a-GeSe2 in
model of Dubois et al. (1985) for these which the authors assumed an effective
amorphous alloys also started with a phys- two-body potential involving a Coulomb
ical model. Until recently, there seemed lit- term, charge-dipole interactions and steric
tle alternative for structures of some com- repulsions. The motion of 648 atoms was
plexity but the advent of molecular graph- followed over time steps, Af = 5 x l O ~ 1 5 s
ics packages now offers real prospects of in a cubic box of side 2.75 nm, adjusted to
advance. provide agreement with the experimental
Many hand-built physical models are density. The system was equilibrated at
clusters of no more than a few hundred 1100 K for about 3 x 104 At and the prop-
atoms so that a high proportion lie near erties average over a further 3.6 x 103 At
the surface. Apart from the problem of to provide structural properties for liquid
excluding underbonded surface atoms in GeSe 2 . The glass is simulated by progres-
subsequent calculations, near-surface sively reducing the particle velocities over
atoms have additional degrees of freedom about 3 x 104 steps (corresponding to a
216 4 Models for the Structure of Amorphous Solids
2
0
12 Ge-Se _
10
8 Figure 4-17. Partial pair
correlation functions,
r6 ga/?(r), for two simulations
i
of a-GeSe2 at 300 K using
4 a) a two-body potential;
b) a potential including
2
three-body terms. Coordi-
0 nation numbers are indi-
cated (Vashishta et al.
2 1989 b; Vashishta et al.,
0 1989 a).
0 4 8 12 0 4 8 12
a r(A)
quenching rate o f 5 x l 0 1 2 K s 1 )to values has been reported by Stillinger and Weber
corresponding to T<Tg and properties (1983, 1985). The configuration generated
measured again after thermalisation for by MD at any temperature is energy-min-
about 3-4 x 103 At. Static structural prop- imised, using a steepest-descents algorithm
erties such as the partial pair distribution and the resultant "mapping" of the initial
function (Fig. 4-17 a) dynamical properties configuration onto the nearby potential
and structure factor (Fig. 4-19 a) were cal- minimum produces a pronounced en-
culated. hancement of all the structural features,
An additional step of exploring a poten- Fig. 4-18 a, b. Apart from the obvious in-
tial minimum near an initial configuration terpretation that the configuration has
9 2
Figure 4-18. a) Pair correlation function, g, for a MD simulation of liquid Si at a reduced temperature, T* =
kBT/s = 0.0817 where s is proportional to the cohesive energy, b) The corresponding function obtained by
allowing the liquid configuration at T* =0.0677 to settle to an energy minimum giving the "inherent" pair
correlation function for liquid Si. The higher temperature structure for a liquid at T* = 0.1492 relaxes to
essentially the same configuration. Stillinger and Weber (1985).
4.4 Modelling Techniques 217
been allowed to eliminate high energy un- of a Coulombic (first term) and a repulsive
stable local bonding arrangements, Stil- (hard sphere) term. The BMH potential
linger and Weber point out that mapping has been used extensively in MD simula-
of liquid MD configurations at various tions for covalent solids with the long
temperatures leads to a relatively small set range Coulomb term summed using
of underlying (temperature-independent) Ewald's method.
"inherent structures". That is, the temper- For amorphous semiconductors, a po-
ature-dependence of pair correlation func- tential proposed by Stillinger and Weber
tions in simple liquids consists of varia- (1985) has proved popular. This consists of
tions in "vibrational" displacement away a mixture of two- and three-body terms:
from potential minima; not in substantial
shifts from region to region of configura- (4-30)
tion space, corresponding to other groups
of potential energy minima.
This procedure, involving potential en-
where i is the index of one of N identical
ergy mapping and averaging over a num-
atoms.
ber of local configurations belonging to
Neglecting the single particle potential
different potential energy minima, has
terms, V1(r), the interaction can be ex-
been used to effect in simulations of metal-
pressed in terms of the pair and triplet
lic glasses by Hafner and co-workers (e.g.
functions, V2(r) and V3(r).
Hafner, 1988).
For Si, Stillinger and Weber introduce
the functions V2(r) and V3(r) in the form:
4.4.3 Potential Energy Functions
Given adequate potential energy func- •exp[(r-a) '] \
tions, molecular dynamics simulations V2(r) = 0 J r>a (4-31)
could provide an entirely adequate de-
scription of the complexity of structure Where e is an energy unit and a is a cut-off
generation and the transformations in- radius and r is a reduced radius.
volved in quenching from the melt. Many
MD calculations - particularly the early V(ri9rj9rk) = s[h(rij9rik, 6jik) + ^2)
ones - necessarily used simplified poten- + h(rji9rjk9 9ijk) + h(rki9rkj9 6ikj)]
tials. Woodcock etal. (1976) employed a
Born-Mayer-Huggins potential: Here 9jik is the angle at i between r>} and rk
and h is given by:
b-
+ 7(rik-ay1] (cos 0jik +1/3) 2 (4-33)
• exp (4-29)
L Q J for rij9rik< a, otherwise h = 0.
where za is the electronic charge on an The effects of introducing three-body
atom of species a, n is the number of outer terms in simulations of covalent systems
shell electrons, a is a distance parameter are pronounced. Most simulations of
characteristic of the ionic radius and b and amorphous elemental semiconductors, ox-
Q are constants. The function thus consists ides and chalcogenides are unrealistic in
218 4 Models for the Structure of Amorphous Solids
a) b)
i i i
» Expt. 108AK
2 —
~ Liquic T = 1070K "
— MD 1071 K
1 - A
w < o^-
a)
' ' I I I I I I 1 1 1
2 - Glass T=300K -
JL
1 _
t i . i . i .
8 12 16 20 12U 8
Q (A"1) Q (A"1)
Figure 4-19. Comparison of experimental and computed total neutron structure factors S(Q) for a-GeSe2.
Computer data was obtained using a) a two-body potential function and b) a Stillinger-Weber potential including
three-body terms (Vashishta et al. 1989 a, b).
that distortions are significantly greater pseudopotentials, see for example Hafner
than experiment: bond angle distributions (1980, 1986).
are generally much broader with a high Energy minimisation techniques applied
proportion of atoms with unexpected to elemental semiconductors and oxides
valence and ring sizes. Figs. 4-17 b and often assume a Keating potential (Keating,
4-19 b show the improved agreement be- 1966) that is computationally simpler than
tween computed and experimental static a valence potential. This consists of bond
structure factors for a-GeSe2 obtained by stretching and bending terms:
Vashishta et al. (1989) using three-body
terms of the Stillinger-Weber type com-
pared with pairwise functions of Vashishta 3a
etal. (1989).
For amorphous metals, the simplest po-
tential energy function is a Lennard-Jones 3($
>rik~r20 cos 90)2 (4-35)
function:
figurations that initially may be unfa- nificant three-body terms in the PE func-
vourable, so that the procedure helps to tion, such as the covalently-bonded amor-
prevent the model becoming trapped in a phous semiconductors, this need not be so.
local minimum of configuration space. Although the pair distribution function,
The process is repeated until the fit to ex- g(r), depends on three-body terms, this
periment is judged to have converged. dependence is insufficient to determine,
The method has been used extensively uniquely, any higher order correlations. If
in constructing models for amorphous two- and three-body terms are present in
metals, chalcogenides, amorphous semi- the PE function then experimental g (r) and
conductors and oxides. It has the advan- triplet correlation functions would be nec-
tage that a relatively large number of con- essary.
figurations can be explored quickly and
cheaply in computer time. Moreover, it is
4.4.6 Validation of the Model: Calculation
generally possible to use more realistic po-
of Microscopic and Macroscopic Properties
tentials so that difficulties introduced by
pairwise potentials have not been so Given a complete set of atomic coordi-
prominent in MC as in MD simulations. nates, it is then possible to calculate micro-
McGreevy and Putztai (1988) have revised scopic properties such as G(r), S(Q), or
a method similar to that used by Ren- S(Q), even S(Q, co). With further assump-
ninger et al. (1974) in which the criterion tions, vibrational and electronic densities
for guiding the approach of the MC com- of states functions can also be computed as
putation is the quality of the fit to experi- described below. Macroscopic physical
mental scattering measurements alone. properties are also accessible - density, en-
The energy is not considered. The authors thalpy of crystallisation, free energy, en-
point out that the amount of information tropy, elastic moduli, gas solubility, diffu-
normally extracted from experimental dif- sivity etc. These are often neglected or de-
fraction data is generally small and that a emphasized when checking the validity of
fitting procedure offers a more detailed a model, which is generally a mistake. It
idea of the real 3-D geometric structure. comes as a surprise to find that a simple
The authors are clear that while it appears property like density is sensitive to struc-
that a 3-D structure has been extracted tural details that appear to evade compari-
from 1-D S(Q) or G(r) information, this is sons with microscopic properties - particu-
strictly impossible and that the final struc- larly when the latter are used in a qualita-
ture is only one (of many, perhaps) that is tive or semi-quantitative fashion. An accu-
consistent with the data. rate fit to the experimental density should
Evans (1990) has commented on the ap- be seen as an essential prerequisite for fur-
parent contradiction that higher order ther consideration of the model, and fail-
functions such as the three-body distribu- ure to agree should lead to its demise. Den-
tion should be obtainable from structural sity values may be built into a simulation
knowledge that contains no more than as a constraint. When this is done, it fol-
pairwise information (see Sec. 4.3). Evans lows from the foregoing that it is a rather
points out that a simulation could succeed strong constraint.
for an amorphous solid for which the The most useful properties are probably
atomic forces are describeable solely by a G(r) and S{Q\ combined with density and
pairwise potential. For materials with sig- heat of crystallisation data. For reasons
4.4 Modelling Techniques 221
discussed earlier, the information content pulsed neutron sources), multiple scatter-
of partial pair correlation functions and ing introduces low Q limitations also. The
partial structure factors is so much greater result of terminating S(Q) at g max leads to
than that contained in the total functions, convolution of G{r) with a peak shape
that the former provide the most discrimi- function so that a ^-function in G(r) is
nating test of a structure model. For poly- transformed into a broadened peak with
atomic materials, even models that are side lobes - so-called termination broaden-
radically different produce adequate fits to ing and termination ripple (see Fig. 4-20).
S(Q) or G(r) - especially when experimen- Thus
tal data is measured to low values of Q.
Only by examination of the detail of these a
^ |<ft>| 2 V y a *
functions can differences be discriminated.
is replaced with:
o
models were relatively crude and thus the
two data sets were compared only superfi-
cially without proper regard for equiva-
lence. However, the efforts of a number of -0.2 1
authors such as Wright and Leadbetter
(1976) have emphasized the proper treat-
ment.
Figure 4-20. Experimental difference distribution
A major problem arises from the fact function GCa (r) for a calcium silicate glass (bold line)
that experimental data are generally limit- and a fit to the data to about 0.5 nm (upper dashed
ed in reciprocal space. X-ray and neutron line). The latter has been convoluted with a SINC
diffraction S(Q) data are often limited to function to compare with experimental data. The un-
values of Qmax in the region of 200 nm" 1 derlying (unconvoluted) sum of gaussian functions is
shown by the lower dashed line. This function has
and whilst EXAFS data can routinely be more information, since the termination smearing is
extended to higher values (as can X-ray absent but is only one of the possible fits to the exper-
and neutron data with synchrotron and imental data (Eckersley et al., 1988).
222 4 Models for the Structure of Amorphous Solids
tering data for a-Ni 64 B 36 (Cowlam et al., (1989). In this case the data was from X-
1984), analysed using a maximum entropy ray anomalous scattering measurements at
technique provides more informative data two energies at each of the K-edges of all
in real space than the fourier transform the elements.
technique (Fig. 4-21). This would be ex-
pected for most fitting algorithms - the
4.4.7 Calculation of Dynamical Properties
advantage of the Maximum Entropy tech-
nique is that it allows an objective (unbi- From the coordinates of an atomic
ased) choice of one of the manifold of pos- model and an assumed PE function, the
sible solutions that could fit experimental vibrational density of states function can
data. be calculated. Description of the various
The use of ME techniques in extraction computational techniques lies beyond the
of partial distribution functions in a scope of this review and a brief list of refer-
ternary Ag-Ge-Se alloy has been demon- ences giving an entree into the subject must
strated by Westwood and Georgopoulos suffice.
Vibrational frequencies are obtainable
directly in a MD simulation - see for ex-
ample Hockney and Eastwood (1981). A
popular and efficient method for calculat-
ing the phonon states of a cluster is the
"recursion method" reviewed in Heine et
al. (1980). A similar method is the "equa-
tion of motion" method (Beeman and Al-
ben, 1977).
Electron states can also be calculated by
the use of these techniques (Heine et al.,
1980).
which represent the distribution of pairs of structure, Fig. 4-26, characteristic of the
atoms, an exact fit to the EXAFS data for vibrational density of states function, g (co)
a-Si seems to require specification of triplet and with little resemblance to the sharp
correlation functions g(r1,r2,9). The lat- features seen in the IR or Raman spectra
ter function expresses the probability that of crystalline materials. This is the result of
an atom lies at a distance rx from an origin the loss of translational symmetry which
atom, another at r 2 , with an angle 9 be- removes the force of the crystal momen-
tween the vectors to the two atoms. Clear- tum, k = 0, selection rule so that all modes
ly, this is data additional to that which can of g(co) become potentially optically active
be derived directly from an analysis in (Sec. 4.3.6). In fact, the major features of
terms of g (r), and this represents potential- g (co) for amorphous tetrahedral semicon-
ly new and valuable structural informa- ductors are obtained by just broadening
tion. Another way of looking at this is to the density of states function for the crys-
recognise that triplet correlation functions tal. Experimental g(co) data for a-Ge has
also relate to the local site symmetry, been reported by Maley et al. (1986); Ma-
which again is not available directly from ley and Lannin (1987) and for a-Si by
pair functions. Kamitakahara et al. (1987). The former
also made detailed comparisons with the
Raman spectra of a-Ge, Fig. 4-26, which
4.5.1.2 Local Structure - Complementary shows the close relationship between the
Techniques. Medium-Range Structure Raman intensity and g(co) determined
from neutron inelastic scattering. Dynami-
Infra-red and Raman spectra of a-Si and cal structure factor data, S(Q,co) also ex-
a-Ge display the behaviour noted in Sec. ists for a-Ge (Maley et al. 1986) - Fig.
4.3.6, namely the broad double humped 4-27.
High resolution electron microscopic of a-C, for example. Even thinner foils of
examinations of a-Ge and a-Si have a long a-Ge ( « 2 nm) were examined by Saito
history. The subject was particularly active (1984). Crossed fringes were observed over
in the 1970's as a result of efforts to "see" an area of about 2 nm 2 with a spacing of
details of the structure of amorphous semi- 0.3 nm corresponding to the {111} planes
conductors directly. The presence of mi- of Ge. The image compared well with that
crocrystallites in a-Ge was claimed by simulated for a 2 nm Ge crystal with cor-
Rudee and Howie (1972) on the basis of rection for the aberrations introduced by
images produced by tilted-illumination the microscope.
dark-field microscopy. The controversy Ourmazd et al. (1985) and Phillips
these early results generated lead to a de- (1987) re-awakened interest in the subject.
tailed analysis of the power - and limita- The former studied relatively thin (10 nm)
tions - of high resolution electron micros- specimens of a-Si near the interface with a
copy as applied to amorphous solids (see crystalline Si wafer that had been cleaned
for example Cochran, 1973; Howie, 1978). by ion milling to remove oxide or other
Subsequently, most experimental effort contamination before deposition of a-Si.
has concentrated on studies using axial The specimen was examined with the elec-
bright-field microscopy - as discussed in tron beam parallel to the interface, so that
Sec. 4.3.7. Smith et al. (1981) made a care- a cross-sectional view was obtained. Near
ful study of foils of amorphous C, Si and the interface, a number of ordered regions
Ge using a 120 kV microscope. They resembling microcrystallites were observed
showed that images of thick films - as shown by the presence of crossed lat-
(«10 nm) presented no structurally signif- tice fringes with a spacing corresponding
icant features. That is, the image appeared to dltl for c-Si. The (photographic) images
to be qualitatively identical to a secondary were then converted into optical diffrac-
image produced by randomising the phase, tograms - a standard technique being to
while maintaining the intensity distribu- illuminate the photographic negative with
tion (Krivanek et al., 1976). For thin foils a laser beam. Diffraction patterns from re-
of thickness « 3 nm, the images did differ gions of about 5 nm in diameter were
from their phase-randomised counterparts found to be exhibit sharp Bragg spots.
- graphitic planes are visible in the images Moreover, it was claimed that the spots
4.5 Elemental Tetrahedral Semiconductors 229
were orientated and in registry with the properties are strongly dependent func-
lattice planes of the substrate. Such fea- tions of deposition conditions, it is more
tures were observed up to 50 nm from the sensible to talk about a hierarchy of amor-
interface and the effect was termed the Ori- phous carbon structures. "Amorphous
entational Proximity Effect - reflecting the carbon" is, in fact, a generic term for a
suggestion that the submicrocrystallites in whole family of materials with diverse
a-Ge become quasi-epitaxially orientated structures and properties.
near the interface. In later work using a It is usual now to refer to carbon evapo-
microscope with superior resolution, rated from a carbon arc, say, at ambient
structurally significant features were ob- temperatures as (ordinary) amorphous
served less easily in the image but were carbon: variations introduced by some
nonetheless seen in the optical microdif- form of energetic deposition leading to
fraction patterns. In this case, sharp "spot- hard films and increased sp 3 content as
ty" optical diffraction patterns were ob- "diamond-like" carbon. In addition, hy-
served almost 8 nm from the substrate drogen may be introduced - deliberately or
(Phillips, 1987). accidentally and this appears to make the
The picture that emerges from this work films harder and more "diamond-like". A
is that a-Si - which is overconstrained ac- further form of non-crystalline carbon is
cording to Phillips' (1979) criteria - cannot the so-called "glassy carbon". However, it
form a continuous network and the strain is clear that this material is extensively
resulting from disorder is distributed local- graphitized with very obvious parallel lat-
ly as grain boundaries. Within the grain, tice fringes seen in electron microscopy -
the material adopts the more stable crys- the fringes having a spacing corresponding
talline structure. The orientational prox- to the {002} planes of graphite. Diffraction
imity effect allows the intrinsically granu- data of Mildner and Carpenter (1982) con-
lar microcrystalline structure of the mate- firms this.
rial to be more easily detected. Scattering data from a-C are very limit-
ed. Kakinoki et al. (1960) measured elec-
4.5.2 Amorphous Carbon tron scattering from arc-evaporated car-
bon to <2max = 27Onm~1 and found a
4.5.2.1 Static Properties C-C peak at 0.151 nm which lies be-
Amorphous carbon represents a classic tween distances corresponding to diamond
example for structural studies of local and (0.155 nm) and graphite (0.141 nm). The
medium-range ordering in amorphous ma- data were interpreted in terms of a mixture
terials. As mentioned earlier, carbon is an model consisting of 55 to 60% of the dia-
unusual element in that both trigonal, sp 2 , mond-like structure. Energy-filtered elec-
and tetrahedral, sp 3 , bonding is possible. tron diffraction has been used by McKen-
Moreover, the extent to which sp 2 atoms zie et al. (1987), (see also Green et al.,
form in clusters - as chains or "aromatic" 1989) to obtain G(r) for a number of spec-
rings, either singly or fused to give planar imens of a-C and a-C: H. The specimens
graphite-like sheets, and the extent to were thin foils, and measurements were
which such sheets have a parallel orienta- made in an adapted electron microscope so
tion to give laminar structure of graphitic that very small specimen volumes contrib-
islands - are questions to which there are uted to the data. McKenzie et al. observed
only partial answers. Since structure and values of the carbon bond angle ranging
230 4 Models for the Structure of Amorphous Solids
from 118 to 120° for glassy carbon and angle is 110 + 1°. The static breadth of
a-C:H, to 115° for evaporated a-C. The the second peak, a\ = 0.016 nm is much
bond angle was found to be 110° for a smaller than values for Ge (0.026 nm) - a
form of amorphous carbon prepared by reflection of the large bond bending force
condensation from a plasma, generated by constant in carbon. The major difficulty
a carbon arc, with magnetic filtering to with this work, apart from the problems
minimise contamination by graphite mi- introduced by the miniscule sample mass,
crocrystals produced as a result of the ac- is the uncertainty surrounding the extent
tion of the arc. This latter material they of H contamination. Estimates of the con-
refer to as "amorphous diamond". centration of H from the magnitude of the
A specimen of "amorphous diamond" inelasticity correction, suggest 9 to 11 %
has been examined by neutron scattering H. The amount bonded as C-H must be
to
2max = 165 nm" 1 by Gaskell et al. less than this, otherwise the first coordina-
(1991). The specimen was very small tion number would be significantly less
(^20-30 mg) so that intensities were diffi- than the value of 4, but estimates of the
cult to normalise. However, data for G(r) fraction of bonded H have proved to be
shown in Fig. 4-28 is very informative. The difficult. Taken at face value, though, there
first peak, <rx> = 0.153 nm; iV=4.0±0.5; can be little doubt that this material is
G± = 0.011 nm, indicates predominantly largely tetrahedral carbon and is analo-
sp 3 bonding. However, the slight shift of gous therefore to a a-Si and a-Ge.
the first peak from the position for crys- Honeybone et al. (1991) have also used
talline diamond (0.1546 nm) could be the neutron scattering to examine a specimen
result of a small amount of graphitic bond- of amorphous carbon containing around
ing. The first peak has been modelled as a 30% H. The films were produced from
weighted sum of two gaussian distribu- an ion beam source using propane or
tions with centres corresponding to the acetylene. Measurements to Qmax =
bond lengths of graphite and diamond. 500 nm" 1 allowed good real space resolu-
The proportion of "graphite-like" materi- tion of the first C-C peak at 0.14-
al appears to be 10-15 %. The second peak 0.15 nm. This was found to be split into
position, 0.2517 nm, corresponds to tetra- two components, in the ratio 1:4, Fig.
hedral bonding - the calculated C bond 4-29. The C-C coordination number was
So
Figure 4-28. Reduced radial distribution function, Figure 4-29. G (r) for an amorphous C: H film pre-
G(r) for amorphous diamond-like carbon (Gaskell pared from an ion-beam source using propane as a
etal., 1991b). precursor (Honeybone et al., 1991 a).
4.5 Elemental Tetrahedral Semiconductors 231
A
have been studied by several workers. A
recent example is that by Comelli et al.
u
a
o
U)
/ \\\\
(1988). Near edge data shows a prominent >> : i
1 s -> 7i* transition which grows as the
DJ1H
j {..... "
film is annealed, indicating an increasing j j
sp 2 content. The EXAFS spectrum has >,
been analysed to give a C-C distance of
0.1445 nm - very close to that for graphite,
0.1421 nm. Moreover, this distance re-
in
c
03
:
! i
i i l\
i
A /
\ \.\
r'l
/
\
/
' • • • • • . . . .
E
Energy loss spectroscopy and 13 C magic
OPT
angle NMR have both been used to by
Jarman et al. (1986) to examine specimens
a-C: H prepared in a r.f. plasma discharge.
1.1
Specimens were characterised by the value
of the energy of the optical gap, Eg. NMR
data and EELS data are shown in Fig.
4-31. Peaks due to the various forms of
carbon are shown and the ratios measured
by each technique agree to about 10%.
Raman spectra for various forms of
amorphous carbon give relatively little in-
formation on the sp 3 /sp 2 ratio: most spec-
imens exhibit a broad region of scattering
which stretches from frequencies below
3.0 eV the fundamental mode of c-diamond
(1332 cm" 1 ) to about 1800 cm" 1 - that is,
"Nvv above the frequency corresponding to c-
graphite, 1550cm""1. The reason is likely
to lie in the larger Raman cross-section for
300 200 100 0 - 1 0 0
graphite: estimates suggest that the intensi-
Chemical shift/ppm vs T M S ty of the 1550 cm" 1 mode in graphite is 30
to 60 times larger than that for the
1332 cm" 1 mode of diamond. Since most
of the amorphous carbons contain at least
10% sp 2 carbon, the Raman spectrum
principally reflects the structure of this
component.
Raman spectroscopy does give impor-
tant indications of the extent of medium
range ordering, though. Specifically, the
extent to which sp 2 carbons cluster can be
examined by studying the ratio of the in-
tensities of the peaks at 1550 cm" 1 and at
1350 cm" 1 . These are related to a mode at
the centre of the Brillouin zone, and a zone twinned structure with a 14-atom diamond
edge mode; the latter being inactive in a cubic motif.
perfect single crystal with activity induced Several of these models were tested
by the breakdown of ^-conservation due against experimental neutron scattering
to disorder. The ratio of these two modes data for a-Ge by Etherington et al. (1982).
has been shown to relate to the size of They used the coordinates of each model
graphite microcrystallites (Tuistra and and calculated the pair function T(r) =
Koenig, 1970): 4nrb2Q(r) with the same procedure to
simulate termination smearing etc. as used
k in the analysis of the experimental data.
(4-39)
^(1550) IT Their results are reproduced in Fig. 4-32.
Although most of the models produce an
where La is a characteristic mean intrapla-
approximate fit to the experimental data,
nar length of graphite microcrystals and k
none is adequate in that agreement in de-
is a constant. Microcrystallisation of a-C
tail is not achieved.
by annealing or irradiation is easily ob-
served by this means, therefore. The situation has been improved by sim-
The extent of clustering of sp 2 carbon is ulations of the structure of a-Si by Wooten
also observable through changes in the op- and Weaire (1987) and co-workers. Their
tical band gap. Crystalline graphite - an approach is to start from a fully-bonded
infinite cluster - is an anisotropic metal diamond cubic lattice and to arrange for
and as the graphite crystallite size decreas- certain types of bonds to be switched as
es, the band gap increases (Robertson and shown in Fig. 4-33. Specifically, bonds
O'Reilly, 1987) - as discussed in Sec. 4.5.5. that are parallel in the crystal, and almost
parallel in the disordered structure, are al-
lowed to switch. The method involves the
4.5.3 Network Models - Static Properties following steps. After an exchange of a
pair of atoms, the (Keating) energy is re-
A number of CRN models for amor- duced after a few iterations of an energy
phous tetrahedral semiconductors were minimisation routine. The semi-relaxed
built by hand using tetrahedral units and energy is calculated and the move accepted
plastic connectors. Polk (1971) produced a or rejected according to the probability
519-atom model and calculated the rdf for given by a Boltzmann factor exp(—Ej
the unrelaxed coordinates. Energy-min- kB T\ with kB T typically 1 eV, correspond-
imised versions using a Keating potential ing to the melting point. After a number of
were subsequently published by Steinhardt steps at this temperature, sufficient to give
et al. (1974) and by Duffy et al. (1974). at least 0.3 bond switches per atom, the
Beeman and Bobbs (1975) also produced a crystal structure has lost the memory of its
number of random models and Connell ordered state and the temperature is then
and Temkin (1974) generated a model with reduced progressively to zero.
even-membered rings only. A large number of models have been
Models of other kinds were also pro- produced by this method using variations
duced. Grigorivici and Manaila revived a in the heating/cooling cycles and results
pentagonal cluster model - known as an are quite impressive. The fit between ex-
"amorphon" - and Gaskell et al. (1977) perimental data for a-Ge and calculated
examined the properties of a multiply- values for T{r) are shown in Fig. 4-34.
234 4 Models for the Structure of Amorphous Solids
1 1 ! 1 1 1 1 1 1
0 Evans
2
r\
u^
1 "
» Polk (519 atom) ^
111
<
~ 2
r 2
ro Connell-Temkin / • i» Steinhardt
t_ i ;! (201 atom) r?
6 8 10
particularly impressive. For example, the Tersoff (1988) has constructed several
bond angle distribution is much broader 216-atom, periodic boundary models
than that found experimentally. More- for a-C using Monte-Carlo techniques.
over, the high proportion of 3- and 5- Models were produced either by quench-
bonded atoms is difficult to reconcile with ing from the vapour phase or from the
prejudice - if not with experiment. liquid using an empirical potential energy
A first-principles MD calculation (see function fitted to the cohesive energies
Sec. 4.4.4) of the structure of a-Si has been of carbon poly types. C-C bond lengths
performed by Car and Parinello (1988). (0.147 nm) close to graphite were found
The pair correlation function calculated and with a coordination number of only
for a-Si was compared with scaled experi- 3.1 - about 9 % of the atoms being 4-coor-
mental data for a-Ge and found to be in dinated and the bond angle distribution
good agreement. peaked at 120°. To try to reproduce the
properties of hard carbon coatings, a simu-
lation was performed in which liquid car-
4.5.4 Models for Amorphous Carbon bon was quenched under lOOGPa pres-
With a shortage of hard experimental sure. The resulting bond length was ob-
facts, it is not surprising that the number served to be </!> = 0.151 nm (diamond is
of structural models for a-C is rather 0.1554 nm) and the coordination number,
small. Beeman et al. (1984) produced a 3.4, with almost half the atoms 4-coordi-
number of hand-built models for a-C, nated. A broad bond angle distribution
which were then energy-minimised. One was found suggesting an overlap of peaks
model consisted of four stacked 280-atom corresponding to sp2 and sp3 carbon
warped sheets consisting of purely trigonal atoms.
carbon atoms. The sheets were rotated Galli et al. (1989) have conducted a first-
with respect to each other. A second (356 principle simulation of the structure of a-C
atoms) contained approximately equal starting from a 54-atom periodic cell, with
proportions of tetrahedrally- and trigonal- a macroscopic density of 2000 kgm~ 3 . The
ly-bonded atoms and was designed to test resulting model consists of 85% sp2 sites,
the model proposed by Kakinoki et al. graphitic in nature with the remaining
(1960). A third (340 atoms) contained 15% sp 3 forming a distorted diamond-like
about 14% sp 3 atoms in the central core. structure. At high temperatures, sp-bond-
In the latter two models, 5- and 7-mem- ed carbons are also present but these dis-
bered rings were included and sp 2 and sp 3 appear on simulated cooling and the pro-
atoms were randomly mixed. portion of sp 3 bonds increases. Interest-
Computed rdfs and i(Q) data were ingly, this simulation shows that the sp 3
compared with the limited number of ex- sites tend to cluster and interconnect the
perimental results available at that time. essentially planar sp2 regions as shown in
Agreement is poor in all cases - with signif- Fig. 4-36. The electronic density of states is
icant errrors in the density. Robertson also calculated and shows the appearance
(1991) has commented that from energetic of a sharp n and n * states and broader a
considerations, sp 2 atoms would tend to features (Fig. 4-37).
cluster and odd-membered rings should be The notion that a-C consists of an essen-
disadvantaged; whereas Beeman et al.'s tially granular two-phase structure with
model takes no account of this. graphitic islands separated by a sp 3 matrix
4.5 Elemental Tetrahedral Semiconductors 237
-0.1
0.01
1 10 100
Number of rings (M)
Figure 4-39. Minimum energy gap, Eg, for compact
(upper) and linear (lower) clusters of fused six-fold
rings of C atoms. Inset shows probable number of
rings per cluster in a-C and a-C:H (Robertson, 1986;
Robertson and O'Reilly, 1987).
have been published from several investi- tained from the ESR data of Griscom et al.
gations by Wright and Sinclair (1985), and (1977) is much lower than this, around
Price and Carpenter (1987) have recently 0.6°. The mean and standard deviation of
reported experiments leading to the dy- the oxygen bond angle is open to greater
namical structure factor, S(Q,co). Al- uncertainty: here we quote Mozzi and
though static diffraction data exists to val- Warren's values, <e> = 144° and o-(e) = 15°.
ues of Qmax that are entirely adequate These data have been questioned by Da
(400 nm" 1 ), the information content is still Silva et al. (1975) who suggest that Mozzi
relatively small compared to, say, amor- and Warren's data can be interpreted with
phous Ni-based binary alloys - due to the a most probable oxygen bond angle of
absence of suitable isotopes of Si and O 152°. This result has, in turn, been ques-
and, therefore, accurate partial functions. tioned by Coombs et al. (1985) and by
Complementary structural information Galeener (1985). The former point out that
is also plentiful; good IR, Raman, and a complete bond angle distribution calcu-
neutron inelastic scattering data have been lated by Da Silva et al.'s method does, in
available for some years for specimens pre- fact, peak at 144°.
pared by melting, by sol-gel routes and by
chemical vapour deposition. NMR, ESR
and vacuum ultraviolet spectroscopy are 4.6.2.2 Complementary Techniques
useful ancillary techniques and, although Vibrational spectroscopy clearly shows
less obviously interpretable, high resolu- that the symmetry of the local silicon-oxy-
tion transmission electron micrographs gen unit is tetrahedral as in most of the
have also been published. crystalline polymorphs of SiO2, rather
than octahedral as found in the high pres-
sure phase stishovite. Similar results can be
4.6.2 Local Structure
obtained from magic angle NMR - with
4.6.2.1 Diffraction Data all four oxygens around Si being 'bridg-
ing', (i.e. species QA) the chemical shift is
Experimental data is adequate to form, observed as — 112ppm compared with
directly, a reasonably coherent description an almost identical value for crystalline
of the structure out to second neighbours, tridymite, and in contrast with values of
Wright (1988) quoted values obtained around —213 ppm found in high P-con-
from fits to the first two peaks of the neu- tent phosphosilicate glasses (Dupree et al.,
tron correlation function and obtained 1987) and c-SiP2O7 in which Si is octahe-
values quoted below: drally coordinated.
<i^1>/nm cr1/nm TV Magic angle NMR has also been used to
Si-O 0.1608 4.7 x l O " 13
3.85 determine the distribution of oxygen bond
±4xl0~4 ±0.16 angles in a-SiO2. Several models exist
which relate the 29Si chemical shift to the
O-O 0.2626 9.1 xlO" 3 5.94
4 oxygen bond angle (through the Si-O
±6xl0" ±0.25
overlap integral, or alternatively the s-or-
The Si bond angle, assuming no correla- bital participation in the hybridised O or-
tion between bond length and bond angle bitals). Pettifer et al. (1988) have recently
variations is 109.7 ±0.6° with a standard reviewed the experimental data and the in-
deviation of 4.5°. The value of a (9) ob- terpretations based on each model. Results
240 4 Models for the Structure of Amorphous Solids
TO LO TO LO TO L0
i i i i ( i 1 i i i |
\
unr
oxygen bond angle - from 151° to 142° and spectra ;/
1
even more in the breadth of the distribu- >> /
tion. All the NMR data suggests a signifi- HH/ I _
cantly narrower distribution than that ob-
1« /
1i\
< 2 / -
tained from Mozzi and Warren's X-ray
kv
J
data. 0
12
4.6.3 Medium-Range Structure "w
10 " Infrared ,
I
X-ray or neutron scattering data for 8 _ dielectric
I
N constant
a-SiO2 contains a prominent feature at J 6
I
about 15 nm" 1 . In the spirit of a crystallite
I
model, this feature could correspond to
I
2
I
a prominent interatomic correlation at i i i i
0
il
r = 2n/15 = 0A2 nm which could be due,
perhaps, to a preferred interlayer distance L
c)
or ring size. The interpretation of such Energy
3
"first sharp diffraction peaks" - common loss
function
features of S(Q) for chalcogenide glasses
such as a-GeSe2 (see Fig. 4-34) is a matter
for current debate simply because they are
not easily reproduced in models.
Vibrational spectra for a-SiO2 have add- 0 500 1000 1500
ed considerable fuel to the recent argu- UJ/cm"1
ments over the relative merits of crystallite Figure 4-41. Comparison of the reduced Raman spec-
and random network models and the rela- tra a) for a-SiO2 with b) the imaginary component of
tive populations of various ft-membered the dielectric constant, e2 = Im (e) and c) the energy
loss function, — Im(l/e) Peaks in e2 and in the loss
Si-O rings. The major peaks in the IR and function mark the frequencies of transverse and longi-
Raman spectra of a-SiO2 reproduce fea- tudinal optic modes, respectively (Galeener et al.,
tures seen in the corresponding spectra for 1983).
4.6 Amorphous Silica 241
to Gaskell's (1975) polytetrahedral model. quate fit. All models fail to reproduce the
All models were relaxed using the same experimental density - they are more than
Keating potential and comparisons with 4% too dense. Moreover, the calculated
the experimental and neutron scattering enthalpy is too small by a factor ranging
data of Wright and Sinclair (1985), Fig. 4- from 2 to 7. In particular, the shape of the
43. The results of this work are that all the Si-O(2) distribution near 0.4 nm is inade-
models produce reasonable fits to the ex- quate in all models. Evans et al. analyse the
perimental data: none produces an ade- reasons for this and suggest that it is the
narrow distribution of oxygen bond angles
- cr(s) - typically half that determined by
Mozzi and Warren - and that this, in turn,
reflects inadequacies in the topology of the
models. Paradoxically, even the random
models are too ordered - fluctuations in
local structure are too small. The relative
success of the polytetrahedral model in this
regard reflects the inherent strain accumu-
lated in the model which can increase until
the compressed regions in the interior of
the model collapse. Apart from the relative
merits of this particular granular model, it
can be argued that granularity - by intro-
ducing large interfacial strains or other-
wise - may be an important ingredient in
the model-building process.
Ching (1982) also produced models for
a-SiO2 and a range of suboxides, SiO^, by
adding oxygens mid-way between silicon
atoms in models for Si with periodic
boundaries. Three models, containing
about 170 atoms in the unit cell, were con-
structed and energy-minimised using a
modified Keating potential. Good agree-
ment with the measured density was ob-
served, and bond lengths and angles were
8 close to those determined by Mozzi and
Warren (1969). Unfortunately, compari-
Figure 4-43. Computed total correlation functions,
T(r), for several models of a-SiO2 compared with
son with experimental X-ray data was only
experimental data of Wright and Sinclair, 1985 (WS). qualitative, so that the accuracy of the
The models are based on CRN structures for amor- models cannot be adequately judged.
phous tetrahedral semiconductors with added oxy- Recently, Gladden (1990) has taken up
gens. BD, Bell and Dean; P = Polk; CT=Connell
the challenge of producing an acceptable
and Temkin (even membered rings); BB = Beeman
and Bobbs. PT is a polytetrahedral model for a-Si or model for a-SiO2 that remedies the defects
a-Ge (see Fig. 4-7) with added oxygen (Evans et al., of the models described above. She has
1983). produced models containing 1-2000
4.6 Amorphous Silica 243
4.7 Binary Alkali and Alkaline and (possibly) the trivalent elements thus
Earth Silicates, Borates gives very important clues to the degree of
ordering over distance scales much larger
and Phosphates than nearest-neighbour bond lengths.
Secondly, we consider several determi-
4.7.1 Apologia
nations, chiefly by NMR, of the distribu-
These glasses may not be the most pop- tion of anionic species present in a glass -
ular materials with academic scientists. speciation.
Their compositional complexity leads to These questions focus attention on the
structural investigations that are necessari- extent to which randomness inherent in the
ly difficult and inconclusive. But it would Warren-Zachariasen model, actually rep-
be artificial to exclude them from this resents the structure of real amorphous
chapter. Silicates, borosilicates, alumi- materials. I am not aware of a modern
nosilicates and (less usually) phosphates, restatement of the Warren-Zachariasen
form the basis of the modern glass indus- model for oxide glasses but the consensus
try. Moreover, the class of ionic oxide view seems to be the following. Elements
glasses represented here is of central im- such as Si, B, P etc., bonded to oxygen,
portance in the earth sciences. There is ev- constitute an extended network: such ele-
ery reason, therefore, to establish what we ments are thus the "network-formers". Al-
now know about these materials - since it kali, alkaline earth and similar elements -
is far from insubstantial - and how it may denoted here by M - "modify" the connec-
be incorporated into our understanding of tivity and thus determine the dimensional-
structure of glasses in general. ity of the network. The B-, P- and Si-0
Section 4.1.4 outlined the various ways bonds are regarded as the strongest and
in which the structure of glasses can be most directional interactions - largely co-
discussed - positional and compositional valent, perhaps - whereas network modifi-
ordering, local symmetry and coordina- er, M-O links are considered to be weak -
tion, network topology, speciation etc. mostly ionic and with isotropic, pairwise
Each aspect merits attention in the case of forces. The Si environment should thus be
the binary oxide glasses. But in this section well-defined in contrast to M-0 correla-
we focus on two interwoven aspects - first- tions, where variable coordination is possi-
ly, the local structure around an alkali (or ble (or probable). Moreover, the M-M dis-
alkaline earth) element and especially on tribution in the Warren-Zachariasen pic-
the consequences this may have at the level ture is viewed as being random - deter-
of medium-range structure. The reasons mined largely by composition; although it
for emphasising this topic were set out in is a common over-simplification to regard
Sec. 4.2.3. If local order is observed in the M ions as fitting into suitable cavities
close-packed regions, so that local struc- in a silicate framework "formed" to satisfy
tural units are highly interconnected and if the coordination and bonding require-
the bonds to nearest-neighbours are not ments of Si and O, as Zachariasen pointed
strongly directional, then the arguments of out in his original paper (1932).
Sec. 4.2.3 suggest that the perceived local
order is a consequence of medium-range
ordering. Local ordering around cationic
"network modifiers" like Li, Na, Mg, Ca,
4.7 Binary Alkali and Alkaline Earth Silicates, Borates and Phosphates 251
4.7.2 Local Structure Around "Network ed by fitting the reciprocal space data with
Modifiers" in Oxide Glasses a modified Debye equation. Coordination
numbers were found to vary slightly with
4.7.2.1 Diffraction and EXAFS Data
concentration - at the metasilicate compo-
A major difficulty in establishing the sition approximate values are Li-O 4, Na-
structure around atoms such as Li, Na, O 6, K-0 8, Mg-O 5 and Ca-O 7 (see also
Mg, Ca in oxide glasses stems from the fact Table 4-1).
that M-O, M-Si and particularly M-M cor- Misawa et al. (1980) used pulsed neu-
relations generally give only weak contri- tron scattering techniques to study SiO 2 ,
butions to the total scattered X-ray or neu- Li 2 O-2SiO 2 and Na 2 O-2SiO 2 and a
tron intensity. This follows from the de- mixed Li/Na glass to Qmax = 4$Q nm" 1 . No
pendence of the weighting factors in Eq. real attempts were made, however, to ana-
(4-19) on the concentration and atomic lyse the M-O contributions in detail apart
scattering factors, so that for light ele- from indicating peak positions, 0.20 and
ments, M-M correlations can be virtually 0.24 nm for Li-O and Na-O, respectively.
invisible in X-ray scattering. Moreover, A further paper by Ueno and Suzuki
M-0 first- and higher-neighbour peaks of- (1981) ona-Na 2 Si 2 O 5 to 0 max = 3OO nm" 1 ,
ten lie at similar distances to the more in- reported the position of the Na-O peak at
tense 0 - 0 correlations. 0.241 nm with a coordination number of 5,
Some insight was gained in early work in good agreement with values for c-
by taking differences between scattering Na 2 Si 2 0 5 (0.241 nm and 5.0).
data for specimens containing ions of two Also in 1981, Greaves et al. reported
chemically similar species which are as- studies on a-Na 2 Si 2 O 5 and other Na-con-
sumed to substitute isomorphously. Urnes taining glasses using EXAFS. This repre-
and coworkers (see for example, Hanssen sented the first use of a soft X-ray mono-
and Urnes, 1978) have used Si/Ge replace- chromator on a synchrotron to obtain
ment to identify features in K 2 O-SiO 2 and "element-specific" local structural infor-
Cs2O-SiO2 glasses and differences between mation for a light-element in oxide glasses,
X-ray and neutron atomic scattering fac- Fig. 4-52. The Na-O mean bond length
tors to identify features in silicates (Urnes was established to be 0.23 nm with a =
et al, 1978). 0.004 nm and a coordination number of
An exceptionally thorough survey of the 5 + 0.5. This paper marked the beginning
structure of silicate glasses and melts was of an impressive series of measurements
conducted by Waseda and Suito (1976, by Greaves and coworkers on the local
1977) - work that probably did not receive structure around modifying elements in
due attention until the results were later oxide glasses of scientific, commercial and
republished (Waseda, 1980). X-ray and geological importance (see also Greaves
neutron scattering data were collected to (1990)). Similar EXAFS investigations by
Qmax = 170 nm" 1 from about eight compo- Brown and coworkers relate principally to
sitions in each series of Li, Na, and K sili- glasses relevant to the earth sciences. A
cate glasses both as the room temperature number of EXAFS results are collected in
glass and the melt. In addition, melts in the Table 4-1.
CaO-, MgO- and FeO-SiO2 series were al- There are some clear discrepancies be-
so examined by X-ray scattering (Waseda, tween the results of Greaves and cowork-
1980). Structural parameters were estimat- ers and Brown et al. (1986), over the local
N>
Table 4-1. Local structural parameters for silicate and phosphate glasses. Ol
I\D
Bond M-O/nm cr/nm CN Composition Reference Tech Comments
Li-O 0.207 ±0.001 0.010 3.9 ±0.3 Li2SiO5 Wasedaetal.(1977) X,N 6 other glasses and melts
Li-O 0.20 - - Li 2 Si 2 O 5 Misawa et al. (1980) N e max = 480nm- 1
Li-O
Na-O
0.212
0.240
0.009
0.012
4
5
Li2SiO3
a-Na 2 Si 2 O 5
Yasui et al. (1983)
-
X
X
Fitted data
Crystal data 1
CD_
Na-O 0.235 + 0.001 0.010 6.0 Na 2 Si 2 O 5 Waseda et al. (1977) X,N 6 other glasses and melts (/>
00 60 bo bfi
5 B 5
'8 '3 '8 T-J
(U « O (1) U 1?
TJ £ *O T3 T3 B
rt SH Cj d ^ VH
o o o o o o
M Q, u s-i M CL
a
^ ga ^5 X> X> g
o
d» co
o d« d d co
SIS 13
Q r •> r •» f •»
8-S 8 8 8 1 ^
b O b b b O S
X X X
al.(
oo OO OO OO
oo OO
oo oo
ON
a>
ara
ara
al.
al.
D 4J 4->
r-J
N 00 N N N
^ rt rf cj
to
c Figure 4-52. Atomic distribution centred on Na ob-
tained by fourier transforming normalised Na-edge
EXAFS spectra for a) vitreous sodium disilicate and
b) a soda-lime-silica glass (Greaves et al., 1981).
oo
2 22 o o
50
fin P« structure around Na and K particularly. In
i__, t, o3 .a
05 W cW a
*-i
part of this may be due to the different
2v5 ffl N N N
choice of specimen composition, but data
oo for Na 2 Si 2 0 5 do not allow this interpreta-
d tion. Differences are more likely to be the
m t-- !O ~H
</^ o t> o result of either adventitious composition
rH OO fO 't
changes or differences in experimental
techniques (transmission and total yield)
or even to systematic variations in data
p pop analysis procedures.
d c5 c5 c>
Many of the X-ray and neutron scatter-
ing studies of network modifiers in oxide
glasses have relied on some form of mod-
TH
io
n (N ^ ) M ^ h
O O\ t>- Qs O> O
elling to extract the weak M-O, M-Si cor-
CN CS T H CN ^ H <N
CD <D CD CD <^
^H
d> <D relations from total scattering data that is
dominated by Si-O and O-O correlations.
"8
Consequently many of the results are rela-
??ooooo tively imprecise: coordination number and
60 50 I ' i l l
S S £ PQ N N N o values, particularly, are subject to large
254 4 Models for the Structure of Amorphous Solids
uncertainties especially for the X-ray scat- more comprehensive and results (Fig. 4-
tering measurements involving M elements 53) show that the pair distribution func-
of low atomic number. The situation is tions for a-CaAl2Si2O8 and a-CaMgSi2O6
much more favourable, however, in phos- are very asymmetric and can be syn-
phates of the heavier divalent elements, thesized by 7 to 8 gaussian compo-
such as Zn, Cu, which provide a relatively nents stretching from 0.235 to 0.31 nm,
large contribution to X-ray scattering. with a standard deviation of 0.021 nm
Moreover, the M-O peak lies in the gap for CaAl 2 Si 2 O 8 and 0.019 nm for
between P-O correlations at 0.15 nm and CaMgSi 2 O 6 .
the first 0 - 0 peak at 0.25 nm. Neutron Eckersley et al. (1988) have used iso-
data, to Qmax = l%0 nm" 1 , has been re- topic substitution of Ca in neutron scatter-
ported by Matz et al. (1988), for Zn, Ca,'
Sr, Ba metaphosphates and X-ray data
(emax^lSOnm- 1 ) for Mg, Zn and Ca
20-
metaphosphates by Matsubara et al.
(1988). Musinu et al. (1989) have also stud-
ied Zn metaphosphate by X-ray scattering
(Q max =150 nm" 1 ) together with a mixed
CuZn metaphosphate. Results are given in
Table 4-1.
As with some of the EXAFS data, the
last three measurements are revealing in
that well-defined M-O first coordination
shells are observed. Typically, o values for
the Zn- or Mg-O distances are about
0.011 nm - a value that is larger than that
for the P-O peak by a factor of 2.5, but the
M-O distribution in the crystal is almost
equally broad (a = 0.012 in Zn(PO 3 ) 2 ).
There are, however, significant variations
in the coordination numbers outside the
estimated errors of the measurements.
Thus three values for the Zn-O coordina-
tion numbers are 3.75 (Matz et al., 1988),
3.90 (Matsubara et al., 1988), and 5.0
(Musinu et al., 1989). In c-Zn(PO3)2 the
Zn coordination number is 6. There are
Figure 4-53. Pair distribution functions for C a - O in
also unexpected differences in the Mg-O
amorphous silicates and aluminosilicates obtained
distance in a-Mg(PO3)2 between the two by curve-fitting the Ca K-shell EXAFS data. Each
datasets and, more understandably, in the C a - O distance has been broadened by a thermal
Ca-O distances: since this peak is not re- factor cr = O.OO85 nm. Spectra are shown for glasses of
solved in either the neutron or X-ray data. the composition of the minerals, anorthite CaAl2Si2O8
(upper diagram) and diopside, CaMgSi2O6 (lower).
EXAFS data for Ca in silicate glasses Dotted lines are the pair distribution functions for
has been reported by Geere et al. (1983), crystalline anorthite and diopside (Binsted et al.,
and Binsted et al. (1985). The latter is the 1985).
4.7 Binary Alkali and Alkaline Earth Silicates, Borates and Phosphates 255
ing studies of a calcium metasilicate glass, sponding crystals but EXAFS data indi-
lightly doped with A12O3 to minimise the cates some shortening. For an excellent re-
risk of crystallisation on cooling from the view see Calas and Petiau (1983). One re-
melt. Results shown in Fig. 4-54 indicate a cent result, combining neutron scattering
well-defined first neighbour shell of 6.15 with isotopic substitution and XAS gives
oxygens around Ca, with a mean bond the flavour of the results in this area. Yark-
length of 0.237 nm - almost identical to er et al. (1986) have measured the scattered
the value found in c-CaSiO3. The distribu- intensities (g max = 300 nm" 1 ) for a
tion is also narrow: fitting the data with K 2 O • TiO 2 • 2SiO 2 glass with substitu-
gaussian peaks suggests a well-ordered en- tion of 46 Ti and 48 Ti. The Ti-O peak is
vironment around Ca for about 85% of split with two components at 0.165 and
the oxygens which lie in a peak centred at 0.196 nm (similar to distances observed in
0.237 nm with a standard deviation of crystalline Na2TiSiO5) with a a value (cor-
0.012 nm. The remaining oxygens lie in rected for termination broadening) of ef-
a broad tail stretching from 0.25 to fectively zero (6 x 1 0 " 4 ± 2 x 10" 3 nm) for
0.285 nm. There is a suggestion, therefore, the first peak and 0.01 ±0.001 nm for the
that the coordination polyhedron around second. The environment of the Ti ion in
Ca in this glass is octahedral as in c- this glass is extremely well-defined.
CaSiO 3 . Summarising the results on the local
Space does not permit a discussion of structure around "modifer" ions in oxide
the environment of transition metals and glasses: there is no doubt that experimental
other polyvalent elements that, within the data suggests that even weakly-bonded ele-
Warren-Zachariasen framework, could be ments like Na have a reasonably well-de-
classed as network modifiers. Studies have fined oxygen first shell. Representation of
a long history - particularly by optical the extent of disorder around a given atom
spectroscopy. Generally, first peaks occur site is probably best achieved by compari-
at similar positions to those in the corre- son with the crystal. Thus if as is the static
256 4 Models for the Structure of Amorphous Solids
2 4 6 r/A
0.010
- ' ' ' ' ' - Figure 4-58, Distribution of
Ca-Ca neighbours for
\
0.005 - A _ r > 0.25 nm inferred from
the fourier transform of the
\ double difference data ob-
in
c
J' tained in a calcium silicate
/ Y~— V*- glass. There is some "con-
\ \V r V tamination" of the data by
*. a peak at 0.23 nm associ-
-0.005- - ated with inadequate sub-
V traction of the C a - O dis-
;
tances (Gaskell et al.,
-0.010 i i , , , 1990 a).
10
-(A)
100 KHz
Figure 4-61. Experimental 10B NMR data for lithium borate glasses as a function of composition expressed as
the ratio, R, of the molar concentrations of LiO 2 and B 2 O 3 . The smooth lines represent computed fits to the data
based on variations in the fraction of anionic units shown in Sec. 4.7.8 (Bray and Liu, 1983).
or without magic angle spinning, the situa- to some extent. For a composition corre-
tion has been transformed (Grimmer et al., sponding to the trisilicate, Na 2 Si 3 O 7 , a
1984; Dupree et a l , 1984, 1986 and mixture of Q3 and Q4 species is the mini-
Schramm et al., 1986). The narrow peaks mum binary combination according to an
obtained for the alkali silicates can be ordered model but, again, all species are
analysed by fitting, using comparisons possible in a random model.
with crystalline compounds, to give the Although the results differ in detail, all
relative fractions of silicons of species the investigations conclude that alkali sili-
Qn(0<n<4). cates are more chemically-ordered than
For a glass of composition, say, random models predict. Analysis of the
Na 2 Si 2 O 5 , a chemically-ordered model data of Grimmer et al. (1986) and Dupree
would suggest that the glass contains Q3 et al. (1984) for lithium and sodium sili-
species alone, whereas a random model fa- cates leads the authors to propose signifi-
vours a distribution with all species present cant ordering. Thus at "stoichiometric"
262 4 Models for the Structure of Amorphous Solids
2000 K. Such structural rearrangements ing of the former leads to a model for the
are, of course, on time-scales much longer latter. Specifically, lithium silicate glasses
than vibration frequencies of around are based on a close-packed oxygen sublat-
10~ 1 3 s. tice with Si and Li occupying the inter-
stices. The lattice is dilated mainly due to
the cations expanding the lattice in direc-
4.7.5 Network Models tions normal to the planes containing
Compared with the effort devoted to sheets or chains. Also, the directional
modelling all other families of glasses sur- S i - 0 bonding introduces an expansion
veyed in this chapter, simple metal oxide corresponding to the difference between
glasses have been almost neglected. Apart the tetrahedral oxygen bond angle (in
from a few simulations by MD techniques, close-packing) and that observed (125 to
the essentially qualitative notions ad- 135°). This acts in the plane of the sheets
vanced as the random network model - or chains. Simple geometrical arguments
almost 60 years ago at the time of writing based on these principles lead to good
- have hardly been given any thorough agreement with experimental data for the
quantitative examination. Difficulties in crystals. It then becomes difficult to see
producing physical models is a significant why similar explanations should not aper-
factor of course, physical and computer- tain in glasses too and leads to the conclu-
generated models (apart from MD studies) sion of dense packing around the alkali
are virtually non-existent. cations, "probably within well-defined
The classical picture of alkali silicate channels" and that the silicate sheets, for
glasses due to Warren and Zachariasen is example, extend over distances of 2 to
shown in Fig. 4-3 b. It can be considered as 3 nm in each direction. This follows from
being derived from the random network of the need for co-operative atomic motion to
the glass-forming oxide - SiO 2 , say - by achieve the necessary degree of close pack-
addition of the network-modifying oxide ing of oxygens around Li. Later simula-
which breaks Si-O-Si bonds so that tions described in Sec. 4.7.8 further illumi-
for every oxygen atom of the modifier, nate this point as (more) random models
two bonds are broken to form nega- disagree with density data.
tively charged non-bridging oxygens. The In order to explain the well-defined co-
charges are balanced by the M + cations in ordination around network modifier
the vicinity. The environment of the M + atoms as observed by EXAFS, Greaves
cations is unspecified as the diagram indi- (1985) proposed that such elements are in-
cates. corporated into the structures in a manner
One of the simplest physical properties complementary to that of the network for-
that appears to be quantitatively inconsis- mers like SiO2 so that "the overall struc-
tent with this model for alkali silicate ture will necessarily comprise two interlac-
glasses is the density. Clearly, this is not a ing sublattices: network regions construct-
structural property but, as in many other ed from network formers and inter-net-
systems, density data is sensitive to the de- work regions made up of modifiers". Fig.
tails of proposed structure - see Sec. 4.4.6. 4-63 shows Greaves' pictorial represen-
Gaskell (1982) pointed out that differences tation of an archipelago structure " . . .
in density between alkali silicate crystals peninsulas and islands of network inter-
and glasses is so small that an understand- spersed by channels and lakes of modifier.
4.7 Binary Alkali and Alkaline Earth Silicates, Borates and Phosphates 265
Whether the modifier regions . . . extend to dination shell is found. The number of
precolation channels will depend on the atoms increases continously with distance
composition . . .". Greaves refers to this - in contrast to the behaviour of B which
model as a modified random network. The is a network former with a first coordina-
chief difference between this model and tion shell of 4.
earlier CRN models for silicates is the Tesar and Varshneya (1987), have used
presence of modifier cations within an an- a similar potential to study alkali silicate
ionic sublattice composed principally (or glasses over the composition range that is
entirely) of non-bridging oxygen ions. An subject to sub-liquidus immiscibility in the
atom such as that marked in Fig. 4-3 b in real glasses, in an effort to identify compo-
the Warren-Zachariasen picture would ap- sition fluctuations associated with phase-
pear to be disallowed in Greaves' model. separation. Although unsuccessful in this
Thus far, the modified CRN has been used aim - more definite evidence of a first co-
as a conceptual tool only, with no attempt ordination shell of oxygens was observed.
to build a model and test its structural Coordination numbers of 3 to 4 for Li, and
properties. 2 to 3 for Na and K are lower than exper-
imental values, however. M-M clustering
was not observed - the calculated M-M
4.7.6 Molecular Dynamics pair correlation functions are essentially
Much of the early work on alkali sili- featureless.
cates was carried out by Soules and co- A far-reaching survey of the properties
workers using a modified Born-Mayer- of sodium silicate glasses (5 to 33 mol%)
Huggins potential. Soules (1989) has re- has been reported by Mitra and Hockney
cently reviewed MD simulations on oxide (1983 a, b). Total radial distribution func-
glasses but more detailed treatments are tions and interference functions were cal-
given in Soules (1979, 1985). Soules shows culated and compared with experimental
that M + ions are associated with non- X-ray and neutron data and the fit is found
bridging oxygens, but no discernable coor- to be reasonably good. Unfortunately Mi-
266 4 Models for the Structure of Amorphous Solids
tra and Hockney did not compare their tion of Na + is more liquid-like. Mitra and
computations with the high Qmax neutron Hockney conclude that in the silica-rich
scattering data of Misawa et al. (1980) glasses (5 and 10 mol%), Na + ions occupy
(which in fact provides a good fit). The holes in the silica network but as the Na
partial distribution functions are particu- concentration rises, this influence on the
larly revealing. A pronounced Na-O peak surrounding structure becomes more
is seen at 0.23 nm corresponding to about prominent and a simple geometric model
4.8 to 5.0 oxygens is in good agreement of sodium occupancy of holes is inappro-
with experimental data of Greaves et al. priate.
(1981). Moreover, a broad Na-Na peak is An interesting MD simulation of a sodi-
seen (Fig. 4-64) around 0.32 nm for all um trisilicate glass, Na 2 O • 3 SiO 2 , is that
compositions - even those dilute in Na, by Newell et al. (1988), who introduced a
and there are indications from the models Stillinger-Weber three-body interaction in
of clustering on a scale of 1.0 nm diameter. addition to the Born-Mayer-Huggins pair
These are most obvious in the silica-rich potential (see Sees. 4.4.4 and 4.7.6) in a
glasses. At 33mol% Na 2 O, the distribu- simulation. A sharp O bond angle distribu-
tion was obtained, a = 6° with very few
overcoordinated Si atoms. A broad oxy-
Na-Na gen bond angle distribution (a = 12°) with
Na2O/SiO2 a mean of 149° was found. A broad Na-Na
33% peak at ^0.30 to 0.31 nm was observed
and a Na-O distance of 0.242 nm, with a
coordination number of 5.0 in good agree-
ment with the experimental value of
20% Greaves et al. (1981) and Misawa et al.
(1980). The proportions of Q4 and Q3 (and
other) silicate species were calculated - the
Q4 and Q3 concentrations being about 48
and 43% respectively with 8% Q2. Al-
though the authors did not attempt a de-
tailed comparison with experimental cor-
relation functions, the work indicates the
possibility of future progress.
10%
2
600 _xlO
S 400 500
200
1 2 3 4 5 1 2 3 4 5
(a) (b)
b)
20 . . . . 1 1 I . . I
15 : si-o -
10
T •
5
e? 0
-5
-10 i . . . . t , , , , i i . , , i , , , ,
1
r/A r/A
Figure 4-66. a) The hexagonally close-packed oxygen sub-lattice corresponding to an idealised (crystalline)
lithium metasilicate structure. Si atoms are shown by small circles and occupy tetrahedral interstices (at two
levels) forming chains running parallel to the hexad axis (out of the plane of the diagram). Each Si-O chain is
surrounded by six parallel Li-O chains (medium-sized circles), b) Computed partial pair distribution functions,
Gap(r), for random chain models of a-Li2SiO3 (Gaskell, 1985b).
4.8 Concluding Remarks 269
can be seen to be a series of parallel chains atom which can be extracted from neutron
of interconnected silicon-oxygen tetrahe- scattering measurements with isotopic
dra, each (SiO3)n chain being surrounded substitution, agrees quite well with the pre-
by a sheath of six (LiO3)n chains. The actu- dictions of the model. There are similari-
al structure of the crystal involves geomet- ties too with the distribution functions
rical distortions to allow the atoms to fit proposed by Mitra and Hockney (1983 a,
together but the only significant result of b).
this is that the pair correlation functions Nonetheless, this simulation was judged
become somewhat broader and the Li to be less than adequate. The values of the
atom aquires a fifth long Li-O bond. density for the amorphous model proved
Crystalline Na 2 Si0 3 is almost identical in to be about 12% larger than values for the
structure - the distortions are larger, re- crystal whereas the experimental value is
flecting the larger size of the Na ion and about 5% less. The discrepancy was
the distances to all five near oxygens are thought to be the result of incorrect topol-
almost equal, so that Na can be regarded ogy. Specifically, the disordered chain
as having a coordination number of five. model - despite the extensive constraints
It is known that the density of lithium on randomness - was thought to be still
silicate and other alkali silicate glasses is too disordered. It was suggested that a
only slightly less ( « 5 % ) than that of the more successful model might be a domain
corresponding crystals suggesting that the model in which small ( « 1 nm) bundles of
close-packed oxygen sublattice is common chains and therefore the local hexad axis of
to both phases. A model for the glass was the hep oxygen sublattice, ran parallel over
thus constructed by inserting Li (or Na) distances of 1 to 2 nm. Beyond, the struc-
into tetrahedral interstices but with a more ture is postulated to be statistically identi-
random choice. Specifically, the constraint cal apart from a change of direction. The
that Si-containing tetrahedra are sur- underlying philosophy is thus identical to
rounded by Li-O chains was retained and Dubois et al.'s (1985) model for transition
two-fold connectivity was preserved by re- metal-metalloid glasses (Sec. 4.2.4.4).
jecting Q4 or Q3 species - although chain
ends (Q1) were unavoidable. The sites were
chosen randomly subject to an overall 4.8 Concluding Remarks
check on the Li/Si ratio. The result was a
set of random, self-avoiding Si-0 chains It is perhaps only when one is confront-
surrounded by connected Li-O tetrahedra. ed with the mass of literature on the struc-
The model was then relaxed using a modi- ture of glasses and amorphous solids, and
fied Keating potential with parameters faces the task of distilling the essential fea-
chosen so that a close-packed structure tures into an article of this length, that the
which, as stated above, is topologically magnitude of the human effort involved
identical to the crystal, relaxed to give the becomes fully apparent. The reasons are
geometrical structure of the crystal too. clear enough. As outlined at the start,
Partial distribution functions were then amorphous solids are socially and com-
calculated (Fig. 4-65 b) and give a reason- mercially important. Moreover, they pre-
able representation of the major features sent one of the more interesting challenges
observed from inspection of the total rdf. in condensed matter science, and glasses
In particular, the environment of the Li represent an entree into an even less
270 4 Models for the Structure of Amorphous Solids
tractable subject - the liquid state. In this ered unrealistic to hope for major break-
section, it might be worth summarising throughs as a result of the application of
just what has been achieved as a result of "new wonder" techniques. It is difficult to
all this effort, what is still needed and how see how elastic scattering measurements
this might be done. What follows is neces- for say, a-Ge could advance sufficiently to
sarily an even more personal judgement allow any sort of quantum leap, although
than the foregoing. the increasing use of high Qmax X-ray and
neutron scattering measurements will lead
to continued evolutionary developments.
4.8.1 Information Content For polyatomic solids, improvements are
Firstly, a theme that runs throughout clearly possible by making more use of
this chapter, is the need to press for exper- those techniques that allow investigations
imental structural information of the of partials or weighted sums of subsets of
highest precision and information content, partials. Thus the application of neutron
and to interpret such data in terms of mod- scattering with isotopic substitution,
els that fully represent the detail disclosed XAFS and the increasingly powerful X-
by experiment. The reasons will be clear ray anomalous scattering techniques be-
from reading any of the last three sections. come areas for further concentration of ef-
Certain types of experimental data are in- fort. Developments in XAFS have already
formation-dilute - total scattering func- allowed great strides to be made and with
tions for polyatomic solids, vibrational the increasing possibility of successful
density of states functions, high resolution analysis of the low energy region dominat-
micrographs of thick specimens. Such data ed by multiple scattering, it is possible to
can be shown to be almost equally consis- hope that information can routinely be ex-
tent with several models based on radically tended beyond nearest neighbours. Fur-
different precepts. It is also clear that thermore the possibility of combining
where experimental information does have techniques like X-ray anomalous scatter-
high information content - a high resolu- ing with XAFS, so that each complements
tion pair correlation function for an ele- the other's weaknesses, continues to be an
mental amorphous tetrahedral semicon- exciting prospect. With recent develop-
ductor for example then, again, a variety ments in high voltage high resolution elec-
of models gives an approximate fit to ex- tron microscopes, there is now every pros-
periment. But until recently, it was not pect that this technique - with immense
clear that any model had achieved a fit potential (in both senses) - can reach
approaching the accuracy of experiment something like that promise, with unam-
(and this point may still be considered con- biguous information on just the scale, 0.5
tentious by some). It is only with the com- to 1.5 nm that other techniques are cur-
bination of fast, cheap computing - and rently finding difficult or impossible to
patient research work - that enough op- handle.
tions have been explored and tested to al- Structural techniques based on excita-
low models to "home in" on the subtleties tions of the solid probably justify more
of experimental results. optimism for further growth in the near
How should the situation be improved? future. In part this is because techniques
Experimental techniques are already like neutron inelastic scattering have been
very sophisticated and it might be consid- relatively used until recently. The extent of
4.8 Concluding Remarks 271
new information in the dynamical struc- of atomic coordinates to represent the ex-
ture factor remains to be seen: analysis of perimental data. An example is the recent
the data that does exist in terms of struc- work (Sec. 4.6.4.1) on vitreous silica by
tural models has hardly been tackled. The Gladden (1990), whose patience and com-
possibilities raised by partial dynamical puter budget extended to a search of over
structure factors are clearly immense but 30 models. Automatic, blind, objective,
the experimental difficulties and the cost in searches through parameter space using
terms of neutron beam time remain severe maximum entropy or Monte Carlo fits to
drawbacks. Another reason for emphasis- experimental diffraction data are also ap-
ing the progress possible in vibrational pealing - and, again, there are recent ex-
studies comes from the fact that so much amples to prove this, It certainly should be
remains to be done. I believe that it is still possible now to leave the computer to pro-
correct to say that there is no convincing duce a fit that agrees with experimental
comprehensive explanation of the vibra- data within statistical errors - and given
tional spectra of a single oxide glass. The the precision of modern experimental neu-
brief account of recent applications of tron scattering data this is a powerful con-
NMR to silicates should be sufficient to straint on any resulting model. But this
convince the reader that the potential of type of work has also raised the difficult
this technique too is immense. Improved question of just how much structural infor-
knowledge of anionic speciation as a func- mation is contained in such data and how
tion of preparation variables, composi- many additional constraints may be neces-
tion, temperature, etc. should answer sev- sary to specify the structure. There is
eral outstanding structural questions. mounting evidence that even the most ac-
Computational power has now reached curate scattering data will be inadequate to
the point where some of the limitations specify the structure of covalent amor-
imposed on structural simulations are no phous solids to the degree necessary to
longer insurmountable. The problem of make progress in understanding the rela-
choosing the correct potential function re- tionships between microscopic structure
mains but constraints on computer time and macroscopic properties. Indeed, the
should no longer force the unhappy com- spectre has been raised: all our accessible
promise that was common previously. The information may be inadequate to "solve"
attractions of ab initio calculations for the structure in any real sense. Put another
even quite complex polyatomic amor- way, the set of possible structures that ad-
phous systems is, clearly, a reason for great equately fits all experimental data within
optimism. Apart from the confidence con- statistical errors may still be so broad that
ferred on results calculated with realistic subjective judgements alone distinguish
potentials, increased computing power has the final choice.
lead to advances in the use of more humble
simulation techniques. The drudgery in-
volved in constructing models can now be 4.8.2 Microscopic and Macroscopic
removed, in principle at least, through the Properties
use of molecular graphics programmes
similar to those used by molecular biolo- A neglected area in this chapter has been
gists. More thorough surveys of parameter any attempt to relate any of the above to
space are possible to establish the best set macroscopic physical or chemical proper-
272 4 Models for the Structure of Amorphous Solids
ties of glasses. What use can any of this will be involved remains to be seen but the
esoteric investigation be to those who deal prospects appear promising.
with the production of these "socially and Revision of models for the alkali sili-
commercially useful" materials or those cates have also allowed a qualitative ap-
who have to live with their acknowledged preciation of the changes in certain physi-
limitations? The answer must be that ap- cal properties with composition. For ex-
plications of microstructural knowledge ample, Greaves has pointed out that the
exist but that they are infrequent. Partly percolation network of cations in the mod-
this must be because microstructural ified random network model will act as
knowledge is so limited - certainly inade- conduction channels for ion transport and
quate to sustain a large industry in the 20th that the regions where the modifying
century - still less in the 21st. To conclude cations lie represent regions of easy shear,
this review, a brief account of some of the thus providing visualisation of the process-
areas where application has been made es involved in viscous flow.
and others where progress seems likely Perhaps the most potentially far-reach-
soon. ing development has come from the explo-
Firstly, it can be argued that several of ration of the constraint hypothesis, associ-
the experimental techniques have been in- ated with the work of Phillips and Thorpe.
volved in investigations of phenomena As mentioned in Sec. 4.2.1.2, Phillips
that are central to the glassy state. Exam- (1979) introduced the notion that the rela-
ples are electron microscopy, small angle tion between the number of mechanical de-
X-ray or neutron scattering that have been grees of freedom and the number of con-
central techniques in investigations of straints acting on an atom holds the key to
crystal nucleation or catalysed crystallisa- an understanding of the glass transition
tion on which glass ceramics depend, or and the composition-dependence of glass
with microstructural studies on a larger formation. Specifically, Phillips related the
scale involving phase separation, void for- constraints to the forces acting on an atom
mation in amorphous semiconductors, sin- in a simple valence force field and arrived
tering of sol-gel glasses, studies of the fun- at a specification of properties in terms of
damental transport processes involved in the average atomic coordination number.
the glass transition by quasielastic neutron Compositions appropriate for easy glass
scattering etc. On a more rarified level, formation correspond to a mean coordina-
techniques that probe the low frequency tion number of 2.4. Subsequently, Thorpe
vibrational characteristics illuminate de- (1983) examined the connection between
tails of the low temperature thermal prop- average coordination number and the
erties - heat capacity, thermal conductivity rigidity of a network, a subject that as
and thermal expansion. Phillips and Thorpe (1985) point out, dates
Secondly, the potential exists now - even back to Maxwell. Thorpe showed that a
if it has not often been expressed in the network would become floppy at a critical
past - to compute properties ranging from value, 2.4, of the mean coordination num-
the transport properties such as viscosity, ber. This would then become apparent in
gas permeability, ionic mobility, to elec- the elastic moduli and in the low frequency
tronic densities of states and by extension, vibrational spectrum. These propositions
optical and electronic properties. The ex- have been confirmed (Thorpe and Cai,
tent to which first-principles calculations 1989) and the subject of rigidity percola-
4.8 Concluding Remarks 273
tion and glass formation integrated ferent families of glasses suggests that we
through the concepts of vector and scalar should not allow our concepts to be shack-
percolation by Phillips and Thorpe (1985), led with the entrancing notions of some
Robertson (1986, 1991) has used these no- kind of universal explanation - a grand
tions to describe the hardness of a-C films: unified theory of everything amorphous.
specifically to relate the mechanical prop- Not yet, at least.
erties to the ratio of sp 3 and sp 2 atoms and For amorphous monoatomic metallic
the extent of medium range clustering - to glasses, amorphous tetrahedral semicon-
form graphitic islands, for instance. ductors (probably), oxides like a-SiO2,
random models represent the safest as-
sumption. Despite recent evidence in fa-
4.8.3 Structural Models -
vour of microcrystallite models for a-Si
Present and Future
and the charm of curved-space structures,
It is difficult to summarise the current the experimental evidence is not, I believe,
understanding of how the structure of enough to overturn the presumption in fa-
glasses may best be expressed. This de- vour of a random model.
pends so much on the type of glass or For many other glasses, especially those
amorphous solid, the viewpoint - experi- that have close-packed regions - like the
mentalist or theorist - personal taste even. amorphous transition metal-metalloid al-
It is probably safe to say that the extreme loys, alkali and alkaline earth silicates,
models - microcrystallite, random net- phosphates and borates - randomness as a
work - are now recognised as being ex- central concept may have lost its useful-
treme models, and that the truth probably ness. Experimental facts - local chemical
lies somewhere between them for most ma- ordering, correlated domains in TM-m
terials. Setting up the random network or glasses, M-M ordering in silicates, pre-
dense random packed hard sphere models ferred ionic species in silicates - are incon-
as the paradigm was certainly the most ra- sistent with the central tenet of random-
tional choice in early work - an expression ness, that all possible structures are each
of Occam's razor. But more recent work equally probable. Successful models for
has shifted the balance of evidence towards these materials expressing the experimen-
structures that are more complicated, tal facts above involve a considerable de-
more diverse and more ordered - at least in gree of preference - bond lengths and an-
the sense that there may be an underlying gles constrained to values close to those of
ordering or structure-forming principle. the crystal, compositional ordering, medi-
Even the idea that a material is homoge- um-range "domains" as in models for a-C,
neous on the scale of the medium range TM-m glasses and possibly in silicates,
structure - that a continuous random net- preferred ionic species in borates.
work really is continuous - cannot now go Should we view such models as essen-
unquestioned and structures that are es- tially disordered but with impressed order-
sentially granular have gained in credibili- ing reflecting a quenching rate in the real
ty. We can no longer assume, I believe, that system that is inadequate to prevent it? Or
we can think in the seductive simplicity of are the models essentially ordered but with
the language of randomness alone. a degree of disorder reflecting some kinetic
What should replace it is not clear. The or topological constraint? The distinction,
very diversity of the properties of the dif- is partly philosophical and semantic.
274 4 Models for the Structure of Amorphous Solids
Which is the more ideal glass - the most ture-forming principle. Operationally,
rapidly quenched solid that can be envis- therefore, it makes sound sense to consider
aged or the slowly annealed material repre- models based on a defective ordering prin-
senting the region in configurational space ciple as well as those that are more truly
close to a local energy minimum? By anal- based on random applications of a struc-
ogy with the idealised single crystal, clearly ture-forming principle. Whether either of
the latter. But should the distinction be these will prove to be generally applicable
drawn on operational considerations - must be left for the future.
which concept is the more useful, for a par-
ticular composition made under practical
preparation conditions? Again, there is 4.9 Acknowledgements
considerable appeal in the argument that
the structure of glasses is a reflection of a In addition to the generous financial
structure-forming principle, of its inherent support of Pilkington pic, I am indebted to
stereochemistry - albeit inadequately ex- several individuals who have helped with
pressed, due to compositional, kinetic, or the preparation of this paper. Mrs. Pat
topological constraints. Perrett typed the script and Mr. Keith
What that structure-forming principle Papworth photographed many of the fig-
may be varies from material to material. If ures. Discussions with Dr. Steve Gurman
the only structure-forming principle in- and Mr. Mark Eckersley on the subject
volves tetrahedral bonding and vertex con- matter of Sec. 4.7 have proved valuable
nection, as in SiO 2 , then the model is and various sections have benefitted from
clearly operationally disordered with con- discussions with Paul Fallon, Kai Gilkes,
straints on randomness limited to the local Dr. Azmat Saeed and Jianguo Zhao.
structure. In the alkali silicates, recogni- Apart from plenteous moral support,
tion that ionic cations have a local order is Catherine Gaskell has ironed out many of
expressed in the modified random network my English infelicities.
model of Greaves (1985). But does this go
far enough to prescribe the extent of order-
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5 Oxide Glasses
Harold Rawson
in a particular system can be increased not have a significantly higher internal en-
(Scherer and Schultz, 1983). Most of the ergy than the crystalline form. This re-
compositions in the above list can be made quires, he suggested, that both forms must
as glasses without using particularly high contain the same kind of oxygen polyhedra
cooling rates. and these must be joined together in a sim-
ilar way, except that in the glassy form
there is a range of bond angles and bond
5.1.1 The Zachariasen Random Network
lengths. Only substances in which the poly-
Hypothesis
hedra are joined by their corners have
In 1932 the first significant step was structures which are sufficiently flexible to
made by W. H. Zachariasen towards an- incorporate the disorder which is charac-
swering two fundamental questions which teristic of the glassy state without the lat-
are still not fully resolved today: what can tice energy of the structure being greatly
we say about the structure of oxide glasses increased. (The emphasis on lattice energy
and why do some oxide compositions form was subsequently criticized by Morey
glasses whilst others do not? (1934) who pointed out a number of exam-
Zachariasen's paper (1932) is remark- ples of substances which appear to show
able for the impact it had on thinking that such energy differences are not impor-
about the structure and properties of oxide tant.)
glasses. The paper is also remarkable in Fig. 5-1 is a schematic diagram showing
that it is entirely speculative and qualita- the structure of a hypothetical oxide A 2 O 3
tive - no new observations were reported. in both the crystalline and glassy forms. In
The author was a crystallographer, very this material the basic 'polyhedron' is the
familiar with the early X-ray diffraction AO3 triangle. In both forms, the triangles
studies of the structure of crystalline sili- are joined only at their corners by 'bridg-
cates. The central hypothesis of his paper is ing' oxygens. In silica glass, the basic poly-
that the vitreous form of an oxide should hedron is the SiO4 tetrahedron. Again each
about the structure, the value of his contri- 5.1.4 Bond Type and Glass Formation
bution is more open to question.
Several authors have proposed criteria
for glass formation based on the nature of
5.1.3 Some Factors Affecting
the interatomic bonds rather than on the
Glass Formation
structure of the material. The intention was
The reason why a melt may form a glass to find criteria that would cover a wide
is that within a limited temperature range range of materials including for example
below the liquidus temperature, the rate of the glass-forming elements such as sele-
crystal growth and/or the rate of nucle- nium as well as the oxides. Thus Winter
ation is sufficiently low on a time scale de- (1955) concluded that the ability of a mate-
termined by the rate of cooling. It must be rial to form a glass could be related to the
possible to cool the melt to a temperature number of outer shell p electrons per atom.
below the transformation range without The most favorable number was four but
crystallization occurring. That merely glasses could be made from substances
moves the question of understanding glass containing between two and four p elec-
formation further back to a consideration trons per atom. The reasoning behind this
of the factors that determine the nucleation correlation was not made clear and no ex-
and crystal growth rates for a particular planation was offered for the fact that there
substance. Uhlmann and his colleagues in is a considerable variation in glass-forming
particular have made many experimental ability amongst the substances which meet
and theoretical studies of crystallization the criterion.
and nucleation kinetics in supercooled ox- Stanworth's electronegativity criterion
ide melts (Uhlmann 1977, 1985; Uhlmann is more interesting in that it led him to the
and Yinnon, 1983). Their work has been of rediscovery of tellurite glasses. In a series of
great value in many areas of glass science. papers Stanworth (1946, 1948 a, b, 1952)
However it has limited ability to provide drew attention to the significance of the
pointers to new glass-forming composi- degree of covalency of the interatomic
tions or to give a general understanding of bonds, as measured by the electronegativ-
why some compositions form glasses more ity difference between the constituent
readily than others. The equations of clas- atoms. Using Pauling's electronegativity
sical nucleation and crystal growth theory, values for silicon and oxygen (1.8 and 3.5
which describe the temperature depen- respectively) and Pauling's curve relating
dence of nucleation rate and crystal growth the degree of covalency to the electronega-
rate, contain many thermodynamic and ki- tivity difference, one finds that the silicon-
netic parameters, which are not easy to oxygen bond is 50% covalent. For the
measure or to relate in a simple way to well-kown glass-forming oxides (or net-
what may be known about the composi- work formers) the cation electronegativity
tion and structure of the material under lies between 1.8 and 2.1. For the intermedi-
consideration. ate oxides which under suitable circum-
Given this situation, it is not surprising stances can behave as network-formers,
that many individuals have looked for sim- the range is 1.5 to 1.8 and for the modifiers,
ple criteria, preferably with some theoreti- i.e. the alkali and alkaline earth oxides, the
cal basis, which can direct attention to po- range is 0.7 to 1.2. Stanworth noted that
tential glass-forming compositions. the electronegativity of Te is the same as
286 5 Oxide Glasses
that of P i.e. 2.1, suggesting that TeO2 a simple correlation, since he drew atten-
might be a glass former, like P 2 O 5 - an tion to the importance of structural factors.
observation which led him to investigate In anisodesmic structures (Evans, 1946)
glass-formation in the tellurite systems some bonds are very strong whilst others
(Sec. 5.12). are weak, and it is then not clear which
In a later paper, reviewing more recent bond strength is relevant. An extreme ex-
information on glass-forming oxides, Stan- ample of such a substance is CO 2 .
worth (1979) recognizes that the bond type Rawson (1956) pointed out that if one is
alone is not a sufficient criterion. Thus he to use a bond strength criterion, one
states: 'the most general conclusion is that should also take into account the thermal
the compounds Ax By can form glass from energy available at the melting point for
their melts when they have sufficiently breaking the bonds. Thus glass formation
open, sufficiently covalent network struc- would be more likely the higher the ratio of
tures. Splat cooling is necessary unless the single bond strength to the melting point in
structures are based on the very open ex- K. This may explain why a boric oxide
tended three dimensional networks when melt is almost impossible to crystallize.
glass formation with slow cooling from the The B - O bonds are very strong, yet the
melt is possible'. This seems to echo much melting point of the material is relatively
of the thinking behind the Zachariasen low (450 °C).
rules. Rawson (1956,1967) extended this argu-
A general comment one may fairly make ment to binary and multicomponent sys-
about these simple bond type criteria is tems, noting that one frequently finds re-
that they can hardly have any general fun- gions of glass formation or regions of
damental significance, although they may particularly low devitrification rates in re-
be of some value within a particular group gions where the liquidus temperature is
of compounds. Very many quite different low. Examples of the liquidus temperature
types of inorganic substances are known to effect are shown in the next two figures.
form glasses including simple fused salts in Fig. 5-3 is based on the results of Dietzel
which the relevant bonds are largely ionic and Wickert (1956) for the Na 2 O-SiO 2
(e.g. fused nitrates, see Sec. 5.15) and a system. G is the reciprocal of the maximum
large number of metallic systems. growth rate in mm/min. The highest value
of G, i.e. the lowest crystallization rate, is
for a composition very close to the eutectic
5.1.5 Bond Strength and Glass Formation
in the phase diagram between silica and
Sun (1947) recognized that the processes sodium disilicate. Fig. 5-4 shows the liq-
of melting and crystallization will often in- uidus temperature effect in the CaO-Al 2 O 3
volve the breaking of interatomic bonds. system where neither oxide component is a
The stronger the bonds, the more sluggish glass former (Rawson, 1967). In the related
will be the processes of structural rear- CaO-Ga 2 O 3 system, Wichard and Day
rangement and hence the more likely will a (1984) have shown by critical cooling rate
glass form on cooling. Using calculated determinations that the most stable glass is
values of single-bond strengths, he noted the eutectic composition at 37.5 mol%
that these were particularly high in the Ga 2 O 3 .
glass-forming oxides: SiO 2 , B 2 O 3 etc. He Commercial glass compositions are in
was clearly aware of the limitations of such general quite complex - for a number of
5.1 Glass Formation in Oxide Systems 287
2.8-
v One has to admit that the simple rela-
tionship between glass stability and a low
2.4-
2.0-
f /
A liquidus temperature appears to break
down in some oxide systems. That is not
surprising. Structural factors must also
play an important role. The kinetic and
1.6-
/ thermodynamic energy terms associated
1.2-
/ with these factors must change as one tra-
0.8-
u-
X>o—O^
/ \\ verses the system. One should also recog-
nize that some melts may contain appre-
ciable unknown percentages of compo-
0-
C 5 10 15 20 25 30 35 LQ Li nents such as CO 2 and combined water,
Mol % N Q 2 0 which affect the liquidus temperature and
Figure 5-3. Variation of log G with Na 2 O content in introduce a complicating factor which has
the system Na 2 O-SiO 2 (from Dietzel and Wickert, rarely been taken into account in studies of
1956). glass formation.
This emphasis on liquidus temperature
is clearly based on the qualitative ideas be-
\\
2500- \ hind the classical theory of nucleation and
\ crystal growth (a point clearly brought out
\
\ by Cohen and Turnbull (1961)). In spite of
\\
2300- \ the exceptions, the liquidus temperature
\
\
\
criterion has a wide range of applicability
\\ and appears to work equally well for a
2100- \
\
! !
number of quite different types of material
\ Glass- / e.g. for metallic glasses as well as for oxide
1900- \ 1 forming /
\ glasses. However the approach has limita-
\ ^ region j /
\
\ tions as a simple predictive tool since there
1700-
\ J
/I is no simple way of predicting melting
points of elements and compounds or the
\ /
V
1500- variation of liquidus temperature with
composition in binary and multicompo-
nent systems.
1300- i i i i 1
0 20 40 60 80 100
In an interesting recent contribution,
CaO Wt.°/o Al 2 0 3 Al 2 0 3 Chechetkina (1990) shows that there is a
Figure 5-4. The glass-forming region in relation to the relationship between bonding, melting
phase diagram for the CaO-Al 2 O 3 system (from point and glass formation. For most ele-
Rawson, 1967). ments and within particular classes of com-
pounds, a plot of melting point against the
averaged atomization energy shows points
reasons (see Sec. 5.2). One reason is that tightly clustered about a straight line. The
adding further oxide components often re- glass-forming compounds however fall
duces the liquidus temperature and so well below the line in each class. She postu-
makes the glass less prone to devitrifica- lates that the abnormally low melting
tion. point of the glass-forming substances is re-
288 5 Oxide Glasses
600
r /
/
/
/
/
/
/
i
K20
\ \
* \
\
1
I
percent of a third component, especially [
one of the alkali oxides (Shartsis et al.,
1958). 500
It is of much greater scientific and tech- 30 20 10
nological interest that in many binary and Mol.% R20
ternary systems, immiscibility occurs be- Figure 5-6. Regions of sub-liquidus immiscibility and
low the liquidus temperature. Regions of corresponding liquidus curves for the Li2O-, Na 2 O-
and K 2 O-SiO 2 systems (from Scholze, 1988).
sub-liquidus immiscibility in the R 2 O-SiO 2
systems are shown in Fig. 5-6. The separa-
tion in the glass is usually on a very fine enced above the transformation range. The
scale, detectable only by electron micros- physical and chemical properties of some
copy or by sensitive light scattering mea- glasses are markedly affected by sub-liq-
surements. The separation morphology de- uidus immiscibility, hence these properties
pends on the glass composition and on the may be affected in unexpected ways by
heat treatment which the glass has experi- heat treatment.
5.2 Commercial Oxide Glasses 289
sion coefficient and also has excellent resis- Other glasses of technological impor-
tance to chemical attack, especially by tance will be referred to in later sections.
acids. Compositions 6 and 7 are sealing
glasses with expansion coefficients matched
to those of particular metals. Glass 6 seals
5.3 Vitreous Silica
to the iron-nickel-cobalt alloys Kovar,
5.3.1 Manufacturing Processes
Nilo K or Fernico and is widely used both
and Impurity Contents
in large seals of tubular design and also in
small terminal seals. Glass 7 has a some- Vitreous silica or silica glass is the only
what lower expansion coefficient and seals one-component oxide glass to have any
to tungsten. practical applications. These are of consid-
Glass 8 is one of a group of high melting erable technological importance. Uses in-
point, low alkali, aluminosilicate glasses. It clude envelopes for high-intensity arc
is commonly known as E glass and is made lamps and tungsten-halogen lamps, com-
as continuous fibre for glass fibre rein- ponents for chemical ware, in both labora-
forced composite materials and for weav- tory and chemical plant applications, and,
ing into glass textiles used in electrical in- more recently, optical communication fi-
sulation. bres (Beales and Day, 1980; Gambling,
Glass 9 is a TV tube glass composition. 1980, 1986).
Glasses 10 and 11 are optical glasses, 10 There are several methods of manufac-
having a refractive index of 1.518 and 11 of ture (Dumbaugh and Schultz, 1969; Da-
1.805. The unusual composition 12 is also nielson, 1982) and the properties of the var-
an optical glass (refractive index 1.85), the ious grades of material available differ
use of which makes it possible to design according to their impurity contents, 'wa-
more highly corrected lens systems than is ter' content and their stoichiometry (Table
possible with the high lead glasses. 5-2). _
Glass 13 is resistant to attack by sodium Initially the material was made exclu-
vapour at elevated temperatures and is sively by the fusion of a pure sand or
used as a coating on the inner wall of the crushed Brazilian quartz at a temperature
glass arc tube in low pressure sodium va- of about 2000 °C. In some early processes,
pour street lamps. a boule of fused material was built up by
Glass 14 is a 'solder' glass. It is quite flame-spraying ground quartz onto a
fluid at about 550 °C and is used to seal target. Now the material is melted either in
together, without distortion, components vacuo or a reducing atmosphere in a re-
made from soda-lime glasses such as com- fractory metal or graphite crucible. The
position 3. It is necessary, of course, that glass contains impurities from the raw ma-
the expansion coefficient of the solder glass terial and crucible and is oxygen-deficient
should match that of the components to be as a result of the reducing conditions under
joined together. which it has been melted. According to Bell
A detailed account of the properties of et al. (1962), the composition of this type of
technical glasses has been given by Volf material should be written SiO 2 _ x where x
(1961). Scholze (1988) and Rawson (1980) lies between 10" 4 and 10" 5 .
summarize information on the property- Much purer material, initially made to
composition relationships in simpler sys- meet the requirements of the semi-conduc-
tems. tor industry, is produced by the hydrolysis
5.3 Vitreous Silica 291
Table 5-2. Impurity contents of various grades of fused silica (Rawson, 1967).
a. Hetherington and Jack (1962), b. Hetherington et al. (1964), c. Wagstaff et al. (1964), d. Brown and Kistler
(1959).
5.3.3 Viscosity
The viscosity data show considerable
scatter. At the highest temperatures
(> 1600°C) a large part of the variability is
probably due to experimental error, which
is difficult to eliminate in measurements at
such high temperatures. Data for the lower
temperature range is shown in Fig. 5-7. 1050 1150 1250 1350 U50
Here the viscosity is markedly affected by Temperature (°C)
the - O H content of the material. Figure 5-7. Viscosity-temperature results for fused sil-
Hetherington et al. (1964) noted that the ica obtained by various workers (from Bruckner,
viscosity changes slowly with the time to 1964).
5.3 Vitreous Silica 293
Detailed studies of nucleation and crys- problem may arise from the unsuspected
tallization in alkali silicate systems have crystallization of a metastable crystalline
been carried out especially by Uhlmann phase and that the discrepancy will be re-
and his co-workers (Uhlmann, 1983). solved once the correct value for the bulk
Scherer and Uhlmann (1977) observed that free energy of crystallization of this phase
in potassium silicate glasses the size of the can be determined.
crystals increases linearly with time, as is
observed in many other silicate melts. They
5.4.2 Other Binary Silicate Systems
show that this behaviour, unexpected for a
diffusion-controlled growth process, is pre- The regions of glass formation in most
dictable, provided that the growing crys- other binary silicate systems are limited by
tals are dendritic, as in fact they are. Good immiscibility in the melt. In some, the liq-
agreement was obtained between the mea- uidus temperatures are also high.
sured growth rates and values calculated Thus in the MgO-, CaO-, and SrO-SiO 2
using previously determined interdiffusion systems, the silica-rich melts separate into
coefficients. two phases and have liquidus temperatures
Scherer and Uhlmann (1976) have in- of the order of 1700°C (Fig. 5-5). However
vestigated the effects of sub-liquidus im- Imaoka (1962) was able to make glasses in
miscibility on crystal growth in three the BaO-SiO 2 system containing up to
Na 2 O-SiO 2 glasses, pointing out that 40 mol% BaO (1/80 mol scale, melted in
since immiscibility may greatly affect sev- platinum, cooled in air).
eral properties, especially viscosity, it Very high melting point glasses can also
might be expected to affect crystal growth be made in the A12O3 SiO2 system, but
rates also (Tomozawa (1972,1973) had pre- only when the melt is rapidly quenched. By
viously observed effects of immiscibility on flame spherulization, Takamori and Roy
crystal growth rates in lithia-silica glasses). (1973) were able to obtain glasses contain-
However for glasses containing 10 and ing up to 80mol% A12O3.
15 mole% Na 2 O, no effect of phase separa- Addition of only a few percent of an al-
tion on crystallization kinetics was found. kali oxide to immiscible binary melts
They suggest that this may because the nearly always results in a single phase melt.
scale of the phase separation texture is Many of these ternary compositions are
much smaller than the size of the growing simplified versions of commercially impor-
crystals. tant glasses (Shartsis et al, 1958).
The interpretation of nucleation and Binary silicate glasses can also be made
growth kinetics using the classical theory with other important glass-forming oxides,
depends on reliable kinetic and thermody- especially B 2 O 3 and GeO 2 . According to
namic data being available. James (1985) Imaoka (1962), glasses can be made
has investigated nucleation and growth in throughout the whole composition range in
a number of congruently melting silicate the systems B 2 O 3 -SiO 2 and GeO 2 -SiO 2 .
compositions. He notes that the nucleation At high SiO2 contents, volatilization of
results for a number of such compositions, B 2 O 3 makes composition control difficult.
especially Li 2 O • 2SiO 2 , do not appear to (See also Sec. 2.7.6.)
fit the theory and require abnormally high The PbO-SiO 2 system is of particular
values of the pre-exponential factor. Hishi- interest, partly for scientific and partly for
numa and Uhlmann (1987) suggest that the technological reasons. Stable glasses can
296 5 Oxide Glasses
be made on a scale of several grams con- increasing temperature. Thus a flat glass
taining up to 70 mol% PbO. The melting composition has a room temperature resis-
temperatures of the high PbO glasses are tivity of l O ^ f l m , falling to 0.03fim at
relatively low. They form the basis of many 1400°C.
high refractive index optical glass composi- Those silicate glasses containing two al-
tions. kali oxides e.g. Na 2 O and K 2 O, show a
pronounced maximum in resistivity as one
alkali is substituted for the other at con-
5.4.3 Physical Properties stant total alkali content (mixed alkali ef-
It is not possible to give here more than fect). Various interpretations have been
a very brief and highly selective account of proposed (Isard, 1968/69; Hendrikson and
the effects of composition and temperature Bray, 1972 a, b; Moynihan and Lesikar,
on properties. A very large amount of in- 1981) but none appears to be universally
formation is available, much of which is accepted (Ingram, 1987).
summarized in the handbooks of Mazurin
etal. (1983, 1985, 1987). The books by
5.4.4 Immiscibility and Properties
Rawson (1980) and Scholze (1988) are less
comprehensive but provide a certain Several examples are given in this Chap-
amount of interpretation of the informa- ter of the effect of sub-liquidus immiscibil-
tion. ity on properties. In any systematic study
The breakdown of the silica network of the properties or the structure of a series
and the increasing number of non-bridging of glasses, it is necessary to know whether
oxygens which results from the introduc- the glass is single phase or not. The subject
tion of alkali oxides has two important ef- has been discussed by Uhlmann and
fects: Kohlbeck (1976), Uhlmann (1982) and To-
- an increase in thermal expansion coef- mozawa (1989).
ficient, Tomozawa has discussed in detail the
- a decrease in viscosity at any specified dielectric relaxation properties in alkali sil-
temperature. icate glasses across the immiscibility re-
For example, in the Na 2 O-SiO 2 system, gion, showing that they can be interpreted
the thermal expansion coefficient increases only by taking the immiscibility and non-
almost linearly with mol% Na 2 O from ideality of the system into account.
5 . 1 0 - 7 o C -i for s i l i c a g l a s s t Q 2 0 0 .
1
l O - ^ C T at 45mol% Na 2 O. For the
5.4.5 Chemistry of Alkali Silicate Glasses
same composition range the transforma-
tion temperature Tg (temperature at which Flat glass and container glass composi-
the viscosity is 10 12 Pa s) decreases from tions having adequate resistance to chemi-
1200 to 350 °C. For comparison a typical cal attack by moist atmospheres and neu-
commercial container glass composition tral aqueous solutions had been developed
has a thermal expansion coefficient of empirically well before the beginning of the
90 - l O ^ C r 1 and a Tg of 520°C. present century. Any problems encoun-
The DC conductivity and dielectric tered could usually be attributed to inade-
properties are primarily determined by the quate control of the glass composition.
number and mobility of the alkali ions. On the other hand, the chemical durabil-
The electrical resistivity falls rapidly with ity of binary alkali silicate glasses is too
5.4 Alkali Silicate Glasses 297
poor for them to be of any practical use. A12O3) leading to the commercial soda-
Nevertheless the reactions between these lime-silica compositions (Sec. 5.2).
glasses and aqueous solutions have been There is a considerable literature dealing
studied in considerable detail, the informa- with the mechanisms of the reactions be-
tion obtained being of value in understand- tween simple and more complex glasses
ing the reactions involving the more com- with aqueous solutions and with the test-
plex silicate glasses. ing of glasses of technological interest to
The main variables studied have been meet specific durability requirements. The
glass composition, temperature and the importance of this subject both to the tra-
pH of the aqueous phase. Resistance to ditional glass industry and for new applica-
attack at a given R 2 O content increases in tions of glass (e.g. for nuclear waste stor-
the order R = K, Na, Li. At low values of age, for controlled release of trace elements
pH (<9), the reaction is primarily one in and for prosthetic applications) cannot be
which alkali ions in the surface layers of the overestimated (Hench, 1977, 1985 a; Paul,
glass are exchanged with H + or H 3 O + 1982; Hench and Spilman, 1985; Knott,
ions from the solution. This involves diffu- 1989).
sion through the surface reaction layer and Other ion-exchange reactions at the
the amount of alkali extracted increases as glass surface are also of technological im-
(time)1/2. At higher values of pH, the silica portance. They are usually carried out at
network itself is attacked and passes into elevated temperatures so that the entering
solution. In this regime, the weight of ma- ions may penetrate one or two hundred
terial extracted is linearly proportional to microns into the glass. Reactions of this
time. As material is extracted from the kind include:
glass, the composition of the aqueous - ion-exchange strengthening in which
phase and its pH changes. This compli- sodium ions in the glass surface are re-
cates the interpretation of the results. placed by larger ions e.g. K + , thus devel-
Reactions involving substantially pure oping a comprehensive layer in the glass
water of constant composition have been surface (Garfinkel, 1969). (See Chapter 13.)
studied using apparatus in which the water - manufacture of optical waveguides in
condenses on glass granules suspended in- which the exchange reaction can be con-
side a distillation column. As the con- trolled to produce a strip in the surface
densed water runs off, it is collected for having a higher refractive index than the
analysis. In this type of experiment, the unmodified glass (Ramaswamy and Srivas-
quantity of material extracted, Q, at first tava, 1988). (See Chapter 15.)
increases as (time)1/2, but at long times, the
rate of reaction becomes constant. It is sug-
5.4.6 Oxygen Ion Activity; Basicity
gested that at long times, the siliceous sur-
face film on the particles is dissolved at the Oxidation-reduction reactions in glass
same rate as that at which it is formed i.e. play an important role in the high temper-
it attains a constant thickness, at which ature chemistry of glass melting reactions.
point a constant rate of extraction is to be Also changes in the state of oxidation of
expected. transitional metal ions dissolved in glass
The chemical durability is greatly in- are of considerable scientific interest and of
creased by the addition of oxides of diva- technological importance because of their
lent and trivalent elements (e.g. CaO and effects on the spectral transmission. These
298 5 Oxide Glasses
reactions are markedly affected by the R 2 O-SiO 2 glasses, the proportion of the
glass composition. higher valent form increases in the order
Changes which affect the state of oxida- R = Li, Na, K. Thus the K 2 O glasses ap-
tion of ions of elements such as Fe, Cr and parently have the highest oxygen ion activ-
Mn are of particular interest. For example, ity at a given R 2 O/SiO 2 ratio. Alterna-
in a glass containing iron oxide which has tively they are said to have the highest
been brought into equilibrium with an at- basicity - the concepts are closely related.
mosphere of controlled oxygen partial Oxygen ion electrodes using CaO-stabi-
pressure, the oxidation-reduction equilib- lized zirconia electrolytes have been used
rium of F e 2 + / F e 3 + can be written as fol- to measure the oxygen potential or oxygen
lows: ion activity of glass melts as a function of
glass composition, temperature and the
4FeO + O ? + 2 O 2 4FeO 7 (5-1) composition of the gas in contact with the
melt (Tran and Brungs, 1980; Schaeffer
If the reaction proceeds to the right, fer- et al, 1982). Oxygen potentials were deter-
rous iron is oxidized to ferric with a con- mined on a number of samples of sodium
sequent change in colour. The equation disilicate glass containing iron oxide and
written in this form is in accordance with the F e 2 + / F e 3 + ratios in these glasses were
the dependence on oxygen partial pressure determined chemically. Results were com-
of the experimentally determined (Fe 3 + / pared with earlier melt-equilibration stud-
Fe 2 + ) ratio in the glass, it being assumed ies on the same glass in which the F e 2 + /
that each chemical symbol in the equation Fe 3 + ratio was varied by equilibrating the
represents the activity of that constituent melts with CO/CO 2 gas mixtures. The re-
in the system. sults were self-consistent, supporting the
There has been considerable discussion above equation for the interpretation of
arising from work of this kind as to the redox reaction and giving one of sev-
whether the term 'free oxygen ion activity' eral examples of the value of high tempera-
or simply 'oxygen ion activity' (represented ture oxygen electrodes in the study of the
by the term O2~ in Eq. (5-1)) has any real high temperature chemistry of glass melts.
meaning, whether it can be measured and High temperature equilibration mea-
whether the discussion of the equilibria in surements are difficult and time-consum-
this way can be justified (Wagner, 1975; ing. It is therefore of considerable interest
Schreiber 1986). It does however seem to that a much simpler method exists which is
represent a helpful way of discussing the capable of providing similar information.
equilibria and has been widely used in In this method, developed by Duffy and
other contexts e.g. in work on metallurgi- Ingram (1976) and by Duffy et al. (1978),
cal slags. ions such as Pb 2 + , Tl + and Bi 3+ are dis-
Increasing the alkali content of the glass solved in the glass. They cause an intense
produces more singly bonded oxygens, UV absorption band, usually having a
which has the effect of shifting the equi- sharp maximum due to a 6 s -• 6 p transi-
libria to the right giving a higher propor- tion. The frequency of the band is greatly
tion of the oxidized form. This, it is said, is reduced as the basicity of the glass is in-
due to an increased oxygen ion activity in creased due to orbital expansion effects
the glass. In an equilibrium such as that within the probe ion, bought about by elec-
above, for a given R 2 O content in the tron donation from the oxygens.
5,4 Alkali Silicate Glasses 299
An 'optical basicity' A of the glass is de- ble to determine whether or not particular
fined by the equation: conjectures concerning medium-range or-
der are likely to be correct.
= (%-v gi )/( v fi- v oi) (5-2) As described in Sec. 5.1.2, each 'R 2 O
molecule' introduced produces two non-
where vn = the absorption frequency of the
bridging oxygens, the R cations being in-
free ion. This is determined by extrapola-
corporated in the voids in the silica net-
tion, the value being 60 700 cm"* for Pb 2 + .
work. The formation of non-bridging
voi = the absorption frequency of the probe
oxygens can now be followed quantita-
ion in an ionic oxide e.g. CaO. For Pb 2 +
tively by ESCA (Bruckner, 1978), a tech-
this is 29 700 cm" 1 . vgi = the measured ab-
nique which is particularly informative
sorption frequency of the ion in the glass.
when applied to borosilicate and alumino-
It has been shown that the optical basic-
silicate glasses. The cations are accommo-
ity of any oxide glass can be calculated
dated close to the negatively charged non-
from its composition using a table of
bridging oxygens so as to maintain local
cation factors, termed the basicity moder-
electroneutrality in the structure. There
ating power, y. These factors are related in
has been a conflict of evidence, reviewed by
a simple way to the corresponding Pauling
Kreidl (1983), as to whether the non-bridg-
electronegativity value, x
ing oxygens are produced entirely ran-
' = 1.36(x-0.26) (5-3) domly or whether there is a tendency to
form alkali-rich clusters.
The papers by Duffy and Ingram (1976) Recent work using Magic Angle Spin-
and Duffy et al. (1978) referred to above ning NMR (MAS NMR) suggests that the
give a number of examples illustrating the degree of clustering varies within a given
value of this approach in interpreting re- system as the alkali content is increased
dox phenomena in oxide glasses and in and also varies from one system to an-
metallurgical slags. other. The technique can distinguish be-
tween Si-O tetrahedra containing between
one and four non-bridging oxygens. Du-
5.4.7 Structure pree et al. (1984) report that Na 2 O-SiO 2
glasses containing 33.3 mol% of Na 2 O
Several new techniques have been ap- contain only Q 3 groups i.e. groups con-
plied to the study of oxide glass structure in taining only one non-bridging oxygen per
recent years. Some provide selective probes SiO4 tetrahedron. With further addition of
for determining short-range order i.e. they Na 2 O, the Q 3 groups are progressively
give information about the oxygen co-or- converted to Q 2 (two non-bridging oxy-
dination number around some particular gens per tetrahedron) and at 50 mol%
ions or about some aspect of bonding be- Na 2 O only Q 2 groups are present. Thus
tween nearest neighbours. Other tech- there is no evidence of clustering in this
niques are beginning to provide long- particular system.
awaited information about medium-range Dupree et al. (1986) have extended their
order. The combination of results from the use of the technique to other alkali-silicate
experimental techniques with those ob- systems. No evidence of clustering was
tained from the construction of computer- found in the Cs 2 O- and Rb2O-containing
based models is beginning to make it possi- systems but in the lithia glasses, containing
300 5 Oxide Glasses
less than 30 mol% Li 2 O, clustering of the the anionic structures remind one of the
lithium ions does occur. work done many years ago by Huggins
Molecular dynamic modelling of the and Sun (1943) and Huggins and Stevels
structure of soda-silica glasses supports the (1954) which involved very careful analysis
generally held ideas about the structure of of the refractive index and density data.
silicate glasses (Varshneya, 1987; Soules, This showed changes in slope at particular
1989). The oxygen co-ordination number alkali-silica ratios. The changes are small,
around the sodium ions varies between 3 but the recent structural work suggests
and 8, with a most probable value of 5. At that there are reasons for expecting them
low soda contents, two Na ions are found to be real.
around each NBO and three at higher Na Results of recent structural studies of
contents. PbO-SiO 2 glasses show features which
Concerning the anionic structure, Yasui differ from those found in the alkali silicate
etal. (1983 a, b) interpret their X-ray dif- systems. This is not surprising in view of the
fraction results as indicating that infinite differences between the R - O and P b - O
chains of SiO4 tetrahedra exist in alkali bonds. The stability to devitrification of
metasilicate glasses and that the disilicate glasses of particularly high PbO content
glass structures consist of infinite sheets. A has often in the past been attributed to
molecular dynamics study of the metasili- directional characteristics of the P b - O
cate glass structure by Inoue and Yasui bond and to the supposed ability of that
(1987) supports the conclusions of the X- oxide to act as a 'network former'. The
ray work. structural role of PbO in glasses has been
Dorfield (1988) has used thermodynamic reviewed by Rabinovitch (1976).
data for the Na 2 O-SiO 2 system to calcu- An MAS NMR investigation has been
late the effect of composition on the rela- carried out by Dupree et al. (1987) on sev-
tive proportions of various anionic species eral PbO-SiO 2 glasses containing up to
assumed to be present. This is the most 70 mol% PbO. The latter glass appears to
recent of many studies of this kind. Al- contain isolated SiO4 groups 'in a lead-
though the results are sensitive to small oxygen matrix'. The X-ray PES work of
errors in the thermodynamic data used and Smets and Lommen (1982) also indicates
depend on initial assumptions which have that some form of lead-oxygen network ex-
to be made, it is interesting that he arrives ists at the high PbO contents. Below
at similar conclusions about the constitu- 30 mol% PbO, the oxide acts as a conven-
tion of metasilicate and disilicate glasses to tional modifier, but at intermediate com-
those inferred from the most recent X-ray positions there is no indication of the pres-
and MAS NMR investigations i.e. that the ence of mixtures of Q n species as found
disilicate glasses contain predominantly in the alkali silicate systems. As the PbO
Q 3 groups and the metasilicate melts pre- content increased, the P b - O bonds were
dominantly Q 2 groups. found to become more covalent indicating
The variation in the physical and chemi- that the PbO was changing its role from
cal properties of simple silicate glasses with that of a modifier to that of an interme-
composition shows little evidence of diate.
changes in trend at the disilicate and Another technique which can give infor-
metasilicate compositions. However the mation about the anionic constitution of
recent results on the systematic changes in silicate glasses is gas-liquid chromatogra-
5.5 Boric Oxide Glass 301
A\
lower melting point of B 2 O 3 , makes the
T m =1115°C = 550°C difference between the crystallization rates
/
•«5- m
a-
T °c of the two materials understandable.
fS'°2 /
Fc;n / / V
The structure of the crystalline oxide
J
f consists of infinite chains of BO 3 triangles.
C/5
O r.
<J 3~ ^GeO2
</>
'•>
j3BeF2 Nearly all investigations of the glass struc-
3
ture, using various techniques, support the
model proposed by Krogh-Moe (1969)
i- if
i i (Mozzi and Warren, 1970; Griscom,
5 7 10 11 12 13 U 1978 b; Johnson et al., 1982). This is illus-
Figure 5-10. The relationship between log viscosity
trated in Fig. 5-11. The main feature is the
and 1/T K for some network liquids (from Mackenzie, preponderance of boroxol groups which
1960). constitute 60-80% of the structure.
302 5 Oxide Glasses
5.6 Borate Glasses Table 5-4. Crystallization rates of binary borate melts
(Bergeron, 1978).
1.0-
Fig. 5-18 shows the effect of B 2 O 3 con- Tait et al. (1984) have determined the
tent at various levels of Na 2 O content on viscosity-temperature curves of 16 ternary
the expansion coefficient (Streltsina, 1967; compositions in the system over the tem-
Mazurin et al., 1969). These are mean val- perature range 900 to 1500°C. The com-
ues over the range 20-300°C It is clear positions were in the range 5-35 Na 2 O,
that variation in the alkali content has less 5-35 B 2 O 3 , 45-80 SiO2 mol%. Polyno-
effect on the expansion coefficient the mials were fitted to the viscosity-tempera-
higher the B 2 O 3 content. The borosilicate ture data and these were used to plot vis-
glasses of technical importance have expan- cosity contours on the triangular compo-
sion coefficients in the range 30-80 • 10" 7 . sition diagram. Fig. 5-19 shows the viscos-
ity contours at two temperatures.
5.7.3 Structure
1200°C
0.8
0.7 %
and Volf (1961) of the various stages in the 5.8 Aluminosilicate Glasses
manufacture of this material.
There are also interesting and important Table 5-5 gives the compositions of a
applications for the porous silica skeleton number of commercial aluminosilicate
material produced by acid leaching the glasses. They are used in situations where a
phase-separated glass. These include uses high softening point, a high electrical resis-
as carriers for enzymes and other catalysts, tivity and/or good resistance to chemical
desalination membranes etc. (Phillips attack by aqueous solutions are required.
etal., 1974; Janowski and Heyer, 1982; Many fibreglass compositions belong to
Schnabel and Langer, 1989). this group of glasses.
Glasses in the systems Li 2 O-Al 2 O 3 -
SiO2 and MgO-Al 2 O 3 -SiO 2 are made
for subsequent conversion into important
classes of glass ceramics (Strnad, 1986).
Aluminosilicate melts are also of interest
to geochemists and metallurgists (volcanic
glasses and some metallurgical slags).
30
•
50
\
70 90
cally equivalent to one Si 4+ ion. Thus local
Mol.% Al 2 0 3 charge balance in the network is main-
Figure 5-23. The Al 2 O 3 -SiO 2 phase diagram show-
tained. It is possible to envisage this pro-
ing regions of metastable immiscibility (from Mc- cess continuing with increasing alumina
Dowell and Beall, 1969). content up to Al/Na = 1 at which point the
310
gests therefore that since the local co-ordi- glasses). These are used for the treatment of
nation environments do not change, longer crops and animals suffering from trace ele-
range structural changes must be responsi- ment deficiences (Knott, 1989).
ble for the property changes. For example, 3. Phosphate glasses doped with halides
some tetrahedra may link across rings and have high ionic conductivities and are be-
three-coordinated oxygens may form at ing studied for battery applications (Ra-
these links (as proposed by Lacy (1963)). vaine, 1985).
On the other hand Klonowski (1983), on 4. A small percentage (6%) of P 2 O 5 is an
the basis of refractive index and ESR mea- essential component of 'Bioglass™', a ma-
surements, appears to favour the original terial being used in prosthetic applications
Day and Rindone model (1962). Thus al- (Hench and Spilman, 1985).
though there are reasons to doubt the Day 5. Some glass-ceramics use the oxide as
and Rindone model, as yet there is no gen- a nucleating agent (Strnad, 1986).
erally accepted alternative. 6. Some low melting phosphate compo-
An example of a change in long range sitions have been studied with the inten-
order in the structure (though not neces- tion of producing articles from them using
sarily of the type envisaged by McKeown standard polymer-processing equipment
(1987)) arises in the melting of the com- (Ray, 1978).
pounds NaAlSi3O8 and KAlSi 3 O 8 . In the Some of these applications are referred
crystalline materials, the SiO4 tetrahedra to again later.
are joined to form four-membered rings.
Taylor and Brown (1979) showed by X-ray
5.9.1 Phosphorus Pentoxide
diffraction that six-membered rings are
present in the glass, indicating that a con- All forms of the oxide, both crystalline
siderable structural rearrangement must and vitreous, react readily with water.
take place on melting and on crystalliza- Consequently the oxide glass is of no prac-
tion. This fact together with the relatively tical value.
low melting points of the compounds and There are three crystalline forms, all
their high viscosity at the melting point having structures based on the PO 4 tetra-
may explain why they are so difficult to hedron. In all of them one oxygen is non-
crystallize (Schairer, 1951; Cranmer and bridging. Crystals of the hexagonal form
Uhlmann, 1981). melt at 422 + 6 °C, the liquid formed poly-
merizing rapidly. The tetragonal form
melts at 580 + 5 °C to form a very viscous
5.9 Phosphate Glasses liquid which can readily be superheated to
temperatures well above the melting point.
Small quantities of phosphate glasses The melts made from all three crystalline
and P2O5-containing glasses are used in a forms can easily be supercooled to form a
number of applications: glass, the properties of which depend on
1. Aluminophosphate laser glasses con- the crystalline form from which it was
taining Nd 3 + in high power laser fusion made. This suggests that the attainment of
facilities (Jiang et al., 1986; Toratoni et al., equilibrium in the melt is sluggish. Cormia
1987). et al. (1963) have studied the rates of melt-
2. Phosphate glasses containing transi- ing and crystallization of the tetragonal
tion metal oxides (controlled release form.
312 5 Oxide Glasses
5.9.2 Regions of Glass Formation Table 5-6. Regions of glass formation in binary phos-
in Binary Phosphate Systems phate systems (Imaoka, 1962).
Li
1 300- properties.
cr
C3
K A number of investigations have shown
that the degree of cross-linking in water-
200- i
containing phosphate glasses and its effect
50 60 70 80
Oxygen density g-atom litre" 1 on glass properties can be calculated or
Figure 5-27. Effect of composition on the Tg values of interpreted using theories developed in the
alkali and alkaline earth metaphosphate glasses (from field of organic polymers (Eisenberg and
Ray, 1974). Sasada, 1965; Ray et al, 1973a, b, 1976;
Ray, 1978; Furdanowicz and Klein, 1983;
Gray and Klein, 1983).
By melting for long periods of time the
water content can be reduced with a
5.9.4 Multi-Component Phosphate Glasses
marked effect on glass properties. Thus
for a multicomponent glass containing Ray et al. (1973 a, b, 1976) have carried
70mol% P 2 O 5 , initially melted at 400 °C, out a wide-ranging program to develop
Ray and Lewis (1972) found the water con-
tent to be 4.5% and the transformation
temperature 119°C. Samples taken during
a subsequent 'refining' at 700 °C showed 240-
the water content decreasing to 0.3% and /
the Tg rising to 256 °C over a period of 96 h. 220-
Fig. 5-28 shows the transformation tem- /
perature plotted against the cross-link den- "^200-
/
sity, as calculated from the composition
(taking into account the water content). s 180-
The glass as initially melted at 400 °C dis-
solved in water to form a clear highly vis- ~ 160- So
cous solution. The material heated at
700 °C, however, was no longer soluble in
=>
*-*
a
r
r
cold water and dissolved only partly in I5 uo- /
boiling water. The changes in both the
" 120<
physical and chemical properties are
clearly related and reflect the effect of pro-
longed melting in increasing the cross-link- i I
0.2
i
0.3 U
I
0.5
I
3 0.1
ing by the elimination of water. Cross-link density
Some phosphate glasses have been Figure 5-28. Change in Tg with increasing cross-link-
shown to contain much higher percentages ing density (from Ray and Lewis, 1972).
314 5 Oxide Glasses
low-softening glasses of good chemical cross section, low non-linear refractive in-
durability which can be fabricated into dex and satisfactory mechanical and chem-
shapes by standard equipment used in the ical properties.
plastics industry. The most promising Additions of B 2 O 3 and A12O3 increase
compositions had a Tg of about 170°C. The the degree of cross-linking in the glasses
incorporation of 5 mol% B 2 O 3 signifi- and some borophosphate and alumino-
cantly increased the durability without in- phosphate glasses have physical and chem-
creasing Tg. ical properties similar to those of commer-
Spierings et al. (1981) have shown that cial silicate glasses.
one of Ray's compositions, made from ul-
tra-high purity materials, may be suitable
5.9.5 Structure
for use as an optical communication fibre
material. In the limited region of glass formation
Controlled-release glasses dissolve at a on the modifier-rich side of the metaphos-
controlled rate to release transition metal phate composition, interesting structural
additives and other active materials which information can be obtained by paper
they contain. Knott (1989) has made wide chromatography. Summaries of this work
use of multi-component phosphate glasses have been published by Van Wazer (1958)
for this purpose. and Westman (1960). Fig. 5-29 shows the
An important application of alumino- results for Na 2 O-P 2 O 5 glasses (Westman
phosphate glasses is in making the large and Crowther, 1954; Westman and Garta-
laser amplifier discs which have been used ganis, 1957). The curves give the percent-
in several high power laser fusion facilities. age of the total phosphorus present in
They are suitable for this application be- chain molecules of various lengths i.e. with
cause of their large stimulated emission n values ranging from 2 to 9. The curve HP
•5 10-
Figure 5-29. Constitution of
sodium phosphate glasses as de-
termined by paper chromatogra-
phy (from Westman, 1960).
T"
5 k 3
Number average chain length, n
5.10 Germanate Glasses 315
Table 5-7. Regions of glass-formation in binary ger- manates e.g. Na 4 Ge 9 O 2 0 and in the tetrag-
manate systems (Imaoka, 1962). onal form of the crystalline oxide. The
Second oxide Region of glass formation (mol%) change of Ge co-ordination with composi-
tion is shown by the XAFS and XRD work
Li2O 0-23.8 of Sakka and Kamiya (1982) on alkali ger-
Na 2 O 0-38.0 manate glasses, by XRD on Na 2 O-GeO 2
K2O 0-59.5
melts (Kamiya et al., 1986), and by X-ray
CaO 15.5-35.5
SrO 14.0-39.0
chemical shift measurements on N a 2 O -
BaO 0-10.0 and 17.5-29.6 GeO 2 glasses (Yin et al., 1984).
T12O 0-47.5 Smets and Lommen (1981 a) used photo-
ZnO 0-48.0 electron spectroscopy, a technique sensi-
PbO 0-57.0 tive to the presence of non-bridging oxy-
Bi2O3 0-34.0 gens, to study alkali germanate and alkali
silico-germanate glasses. They concluded
that up to 20 mol% alkali, the co-ordina-
Only a few systems gave clear glasses with tion number of some of the Ge ions is
no sign of phase separation (M = Rb, Cs, changed from 4 to 6. Only beyond that
Tl, Pb, Bi, Sb, Ti). Some partly crystallized composition are non-bridging atoms
(M = Sr, Ba, Zn, Ga, Mo, W) whilst others formed. Their conclusions are similar to
showed excessive vaporization or could those obtained earlier by Raman spectros-
not be melted. Three- and four-component copy (Verweij and Buster, 1979) and may
glasses were found to be much more stable. be summarized as follows:
Murthy and Scroggie (1965) have shown x = 0-0.18 GeO 6 groups are formed
that there are extensive regions of glass for- with no non-bridging oxy-
mation in the alkali-aluminogermanate gens,
glasses, especially those containing Na 2 O
x = 0.18-0.33 addition of alkali results
and K 2 O and that the glass-forming region
in the breakdown of some
is bounded on one side by the R2O/A12O3
GeO 6 , octahedra with one
tie line. This observation is at variance
NBO being formed per oc-
with that of Trojer and Geyer (1972) who
tahedron,
were able to study the effects of composi-
x = 0.33-0.5 germanate and silicate
tion on melt viscosities and glass refractive
glasses are isostructural in
indices for compositions on both sides of
this region.
the line.
(In the above, x represents the mole frac-
tion of R 2 O in the glass.)
5.10.3 Structure
In these simple glasses, the maximum
Investigations have been carried out, value of N 6 , the fraction of Ge atoms in
using various techniques, to study the co- 6-coordination, is about 0.25.
ordination number of germanium in ger-
manate glasses and melts. All the germa-
5.10.4 Properties
nium ions are four-coordinated in GeO 2
glass (Desa et al, 1988), but the addition of Structural changes of the kind described
alkali converts some to sixfold co-ordina- in the previous section were earlier inferred
tion. The higher co-ordination number is from studies of the effects of composition
also found in some crystalline alkali ger- on the properties of germanate melts and
5.12 Tellurite Glasses 317
glasses (Ivanov and Epstropiev, 1962; is for a 20 mg scale of melting, the melt
Riebling, 1963 a, b). Thus in the R 2 O - cooling freely in air.
GeO 2 systems, there are maxima at be- The addition of ca. 5% of silica or ger-
tween 10 and 20 mol% R 2 O in the curves mania greatly increases the stability so that
relating density or refractive index to com- glass formation becomes possible on a
position (Murthy and Ip, 1964). scale of many grams (Stanworth, 1948 a;
More recent property studies which in- Sun, 1946, 1949). The aluminate glasses
clude structural interpretation of the re- transmit to somewhat longer wavelengths
sults are those of Riebling (1972) of (Ag,Tl) in the infra-red than do the silicates and,
aluminogermanates, Riebling and Kotian when vacuum melted to remove the IR ab-
(1973) of thallium germanosilicates, Rieb- sorbing - O H impurity, they have impor-
ling (1973) of (Na, K, Ag, Tl) germanates tant applications in various IR detection
and Osaka et al. (1986) of alkali ger- systems, provided that the emitter is at a
manates. relatively high temperature. The commer-
Trojer and Geyer (1972) determined the cial glasses can be made on a scale of kilo-
activation energy for viscous flow of melts grams (Worrall, 1968). The development of
and the refractive indices of glasses in the the manufacturing technology has been de-
R 2 O aluminogermanate systems with a scribed by Davy (1978).
constant GeO 2 content of 60 mol% and The stability of the glasses is also im-
with the R2O/A12O3 ratio increasing and proved by making the composition more
crossing the R2O/A12O3 = 1 line. The ef- complex and in this way Florence et al.
fects observed were very similar to those in (1955) and Hafner et al. (1958) were able to
the corresponding aluminosilicate systems, produce silica-free glasses on a commer-
which have been interpreted in terms of a cially useful scale. Elimination of the silica
change in the co-ordination number of the results in a useful improvement in the long
Al (Sec. 5.8.2). There was no indication in wavelength IR transmission.
these compositions of any change in the The glasses require high melting temper-
co-ordination number of germanium. atures (ca. 1400°C) and have high Tg tem-
Other property-composition studies in- peratures (ca. 800 °C). Their thermal ex-
clude Topping et al. (1974a) on PbO-GeO 2 pansion coefficients are similar to those of
glasses, Topping et al. (1974 b) on P b O - commercial soda-lime-silica glasses.
GeO 2 SiO2 glasses and Nassau and Chad- Glass formation also occurs in the re-
wick (1983) on (PbO, T12O, Bi 2 O 3 )-GeO 2 lated CaO-Ga 2 O 3 system (Baynton et al.,
glasses. 1957 b; Wichard and Day, 1984). A number
of investigations have been made on this
system and especially on the gallosilicate
5.11 Aluminate Glasses glasses with interesting results. However
there are no indications that these glasses
Glasses in the CaO-Al 2 O 3 system were are of technological interest.
discovered in the course of phase diagram
studies of that system and of the ternary
MgO-CaO-Al 2 O 3 system (Sheperd et al., 5.12 Tellurite Glasses
1909). Glass formation is possible in small
melts (a few mg) when rapidly cooled. The Tellurite glasses were first studied in de-
region of glass formation shown in Fig. 5-3 tail by Stanworth (1952, 1954). They are
318 5 Oxide Glasses
easily prepared by melting at low tempera- The chemistry of TeO2 indicates that it is
ture - usually below 1100 °C. The melts are an acidic oxide. It forms a number of crys-
very fluid and are easily homogenized. For talline compounds with basic RO and R 2 O
many compositions, specimens ranging up oxides but does not form compounds or
to tens of grams can be made simply by low melting point melts with SiO2. How-
casting the melt into a metal mould. The ever it does form glasses with the other
colour of the glass depends on the purity of glass-forming oxides B 2 O 3 , P2O5 and
the raw materials used but it is usually pale GeO 2 . For these three systems, the ranges
yellow. Their most notable properties are of glass formation are (Vogel et al., 1974 d):
the high refractive index (up to 2.3) and 10-100 mol% GeO 2 ,
high thermal expansion coefficient (up to 2-100mol% P 2 O 5 ,
250 • 10~7 C" 1 ). Transformation tempera- 12-100mol% B 2 O 3 .
tures are low. Resistance to atmospheric The useful range of glass formation is
attack is generally good. Technological ap- limited by immiscibility in the GeO 2 - and
plications have been limited and only two B2O3-systems. In the former, immiscibility
or three glasses of high TeO2 content are is observed in glasses above 30 mol%
commercially available as optical glasses. GeO2 and in the latter above 26.4 mol%
Although Te forms two oxides, TeO2 B 2 O 3 . Immiscibility in the TeO 2 -B 2 O 3
and TeO3, and corresponding oxysalts, the system has been studied in detail by Burger
glasses are based on the lower oxide. The et al. (1984).
structures of several crystalline tellurites Extensive studies to determine the re-
have been determined and the results used gions of glass formation have been carried
to guide the interpretation of structural out by Imaoka (1962) and more recently by
studies of the glasses. Vogel et al. (1974, a, b, c, d) and Kozhu-
karov. et al. (1983). Glass formation has
5.12.1 Glass Formation been reported in a very large number of
in Tellurite Systems binary and ternary oxide systems with
It is uncertain whether or not pure TeO2 glasses being made on such a scale as to
forms a glass. Stanworth (1954) originally make possible their practical application,
believed it did, but the glass in question should the need arise. The systems studied
had been melted in an alumina crucible include binaries of TeO2 with:
and was found to contain several percent 1. Alkali and alkaline earth oxides
of dissolved alumina which stabilizes the (Vogel etal., 1974 a).
glass. When the experiment was repeated 2. The group: ZnO, A12O3, T12O, PbO,
using a gold crucible, the melt devitrified. Nb 2 O 3 , Ta 3 O 3 , WO 3 , La 2 O 3 , TiO 2 , ThO 2
However Bridge et al. (1986) report that a (Vogel etal., 1974b).
TeO2 glass can be prepared, melted in alu- 3. Transition metal oxides (Kozhukarov
mina but containing as little as 1.5% of the etal., 1978).
oxide. They discount the significance of the Amongst the more stable glasses are
alumina contamination but stress the im- those studied earlier by Stanworth i.e.
portance of the temperature at which the those in the systems: BaO-TeO 2 (8-35.7
melt is cast. To obtain a "pure" TeO2 glass, mol% BaO), PbO-TeO 2 (12.8-22.6 mol%
the melt should be cast at as low a temper- PbO), WO 3 -TeO 2 (8.5-44.0 mol% WO3)
ature as possible, when it is relatively vis- and V 2 O 5 -TeO 2 (7.5-58.0 mol% V2O5).
cous. Regions of glass formation are limited in
5.13 Vanadate Glasses 319
5.12.2 Structure
5.13 Vanadate Glasses
Johnson et al. (1986) have summarized
the results of earlier structural studies of Most of the interest in vanadate glasses
tellurite glasses and related crystalline has arisen from the fact that they are semi-
compounds when reporting their own neu- conductors with room temperature resis-
tron diffraction results for a V 2 O 5 -TeO 2 tivities which can be as low as l Q m , de-
glass. This material contained 90 mol% of pending on the V2O5 content and the
TeO2 and would be expected to show the melting conditions. In general the melts are
structural features of a tellurite rather than very fluid. Also additions of V2O5 to borate
those of a vanadate glass. They conclude and phosphate melts, for example, greatly
that the glass structure contains units hav- reduce their viscosities. Use has been made
ing some similarity to those found in one of this fact to develop low softening point
of the crystalline polymorphs of TeO2, /?- glasses.
320 5 Oxide Glasses
P 2 O 5 . The stoichiometry is also affected by the range of oxide glasses. This can be ex-
the melting atmosphere and the melting tended even further by the partial substitu-
temperature. The glasses are green or tion of the oxygen anions by nitrogen or
brown when blown into thin films, but halogen anions. This type of substitution
thicker sections appear black. That they affects the cross-linking within the network
are semiconductors was first shown by and greatly modifies the properties.
Baynton et al. (1957 a), the first occasion on
which semiconductivity had been observed
5.14.1 Oxynitride Glasses
in an oxide glass system. Studies on other
semi-conducting oxide glasses soon fol- The preparation and properties of these
lowed, as part of a very large research effort materials has been summarized by Loeh-
on the physics of conduction in amorphous mann (1985).
solids. They first became of interest when it was
Electrical properties have been reviewed noted that the intergranular phase in sili-
by Owen (1970, 1977). con nitride and oxynitride ceramics is
Structural studies have probably not partly vitreous. Subsequently many oxyni-
given sufficient attention to the effects of tride glasses were prepared and their prop-
melting conditions on the degree of stoi- erties studied.
chiometry or have followed up indications The most effective method for making
in the literature that some compositions nitrogen-containing silicate glasses is to
may be phase separated (Szorenyi et al., melt together mixtures of oxide and nitride
1980, 1982; Janakarama-Rao, 1966). powders in a protective atmosphere of ni-
trogen or argon. In this way nitrogen con-
5.13.3 Structure tents of ca. 10at.% can be attained. An-
other method is to heat a silicate gel com-
The available structural information on
position containing a high concentration
vanadate glasses has been summarized by
of - O H groups in an atmosphere of am-
Wright et al. (1985). On the basis of their
monia (Brinker, 1982).
neutron diffraction study of P2O5-, BaO-
If the composition contains alumina, the
and PbO-V 2 O 5 glasses, they note that
nitrogen solubility is increased and the
there are no close similarities between the
melt more readily forms a glass. It has been
structures of the glasses and those of re-
suggested that the beneficial effect of alu-
lated crystalline compounds. In all three
mina is related to the fact that the A1O4
glass systems there is a vanadate network
and Si (O, N) 4 tetrahedra are of similar size
'composed of interconnected, distorted tri-
(Jack, 1977). Also the aluminium and oxy-
gonal bipyramids'. The vanadium-oxygen
gen ions readily substitute into the lattice
co-ordination polyhedra and the linkage
of crystalline Si 3 N 4 to form phases such as
between them appears to be less regular
jg-SiAlON.
than in corresponding phosphate glasses
Substitution of divalent oxygen by triva-
and crystals.
lent nitrogen increases the degree of cross-
linking in the network. Presumably each
5,14 Mixed Anion Glasses nitrogen anion is shared between three te-
trahedra - another violation of the Zacha-
A very wide range of compositions can riasen rules. The properties change with
be made and properties obtained within increasing nitrogen content in a way to be
322 5 Oxide Glasses
1000-
{= 7-
it= 6"~
900-
and are being studied for possible use as these inhibit the nucleation of crystalline
battery electrolytes (Ravaine, 1985; Mi- phases with different structures.
nami, 1985). Examples of some of these No doubt structural factors have impor-
unusual compositions are the following: tant effects on the kinetics of nucleation
0.7 LiPO 3 • 0.3 (LiCl, LiBr, Lil); 0.85 Agl and crystal growth but one should also
• 0.15 Ag 4 P 2 O 7 ; 0.60 Agl • 0.30 Ag2O • note that in these systems, the regions of
10B 2 O 3 . glass formation usually coincide with re-
gions of low liquidus temperature. It may
be sensible to enquire to what extent the
shape of the liquidus curve is determined
5.15 Ionic Salts by the cation field strength difference.
and Solution Glasses Structure, melting and glass formation are
clearly interrelated. One needs to examine
This section deals with groups of oxide all the interrelationships before one can
glasses which are quite different from those form a view as to which is the most impor-
described earlier. They consist of simple tant. The opportunities for doing so are
salts such as nitrates, sulphates or acetates, probably greater in the ionic salt systems
the structures of which contain discrete an- than in the technologically more impor-
ions. Often glass formation is confined to tant but structurally more complex glass-
certain ranges of composition in binary or forming systems.
more complex mixtures of these salts or in Some of the pure salts themselves have
aqueous solutions containing them. How- low melting points. Thus the alkali metal
ever there is no anionic network as in the nitrates melt at much lower temperatures
glasses considered earlier and hence the than the corresponding chlorides. This is
concepts of network former and network discussed further by Rawson (1967).
modifier are not relevant, nor are the
Zachariasen rules.
5.15.1 Nitrate Glasses
There may therefore be some difficulty
in understanding why such materials form Dietzel and Poegel (1954) made the first
glasses. In a valuable summary of this detailed study of a binary nitrate glass-
group of materials, Angell (1983) implies forming system -KNO 3 -Ca(NO 3 ) 2 . The
that an important factor is the 'geometrical region of glass formation was found to be
asymmetry of the anion and the packing 54-67 mol% KNO 3 , the most stable glass
problems that follow, particularly in un- having the composition 60mol% KNO 3 ,
balanced cation force fields'. This view is 40 mol% Ca(NO 3 ) 2 with a Tg as low as
also expressed by Thilo et al. (1964) and 60 °C. This glass is very stable indeed with
van Uitert et al. (1971) who have made a maximum crystallization rate as low as
extensive studies of glass-formation in ni- the most stable of the sodium silicate
trate and acetate systems respectively. glasses. The eutectic temperature is 146 °C,
They note that glass formation is most much lower than the melting points of
probable in those systems in which the the constituent nitrates (KNO 3 337 °C,
electrical field strength, z/r2, of the two Ca(NO 3 ) 2 561 °C).
cations differ by 0.7 or more. It is suggested Thilo et al. (1964) and van Uitert et al.
that the higher field strength cations tend (1971) have investigated many other ni-
to form clusters with the anions and that trate systems containing both univalent
324 5 Oxide Glasses
and divalent cations. Although the liq- and Akawa, 1965) and in the NH 4 SO 4 -
uidus effect is evident, it is interesting that ZnSO 4 system (Wong, 1970).
the glass-forming region does not always
contain the eutectic composition. Angell 5.15.4 Hydrates and Aqueous Solutions
(1983) draws attention to the difficulty of
Many crystalline hydrates melt at tem-
dehydrating some compositions. It is pos-
peratures lower than the corresponding
sible therefore that some of the glass-form-
anhydrous salts. In some e.g. Ca(NO 3 ) 2
ing regions reported are for poorly defined
• 4 H 2 O the water molecules co-ordinate
compositions.
the cation. In others, e.g. K 2 S 2 O 3 • 5H 2 O,
Angell and Helphrey (1971) have shown they co-ordinate the anion. Glass forma-
that stable glasses can be made in nitrate tion and glass properties have been investi-
systems containing only monovalent ions gated in many binary mixtures of hydrates
(e.g. LiNO 3 -AgNO 3 -NH 4 NO 3 ). of both types (Angell and Helphrey, 1971;
Moynihan, 1966; Moynihan et al., 1969;
5.15.2 Acetate Glasses Jain, 1978).
Vuillard (1954, 1955, 1957) has shown
Although carbonate glasses can be
that many concentrated aqueous solutions
made, usually by melting under pressure,
of inorganic acids, bases and salts readily
considerably more work has been carried
form glasses. Shepley and Bestul (1963) and
out on the acetates. From the viewpoint of
Angell and Sare (1970) have investigated
anion shape, the acetate ion can be thought
some systems in detail and have deter-
of as a carbonate ion with one of its oxy-
mined the phase diagrams.
gens substituted by a methyl group, thus
Although none of the glasses listed in
reducing its symmetry and favouring glass
this section is likely to be of any technolog-
formation.
ical importance, they are all of consider-
The acetate glasses have been studied by
able scientific interest and importance. Ex-
Bartholomew and Holland (1969), Duffy
perimentation with such low melting point
and Ingram (1969) and van Uitert et al.
materials is in general easier than with the
(1971). Glass transition temperatures are
higher melting oxide systems and their
approximately 30 °C higher than for the
study gives a broader perspective to the
corresponding nitrate glasses and they are
study of oxide glasses in general. It may
more resistant to atmospheric weathering.
indeed throw light on many unsolved ques-
tions relating to the more conventional
5.15.3 Sulfate Glasses glasses.
The first mixed cation sulfate glass to be
studied was KHSO 4 (Forland and Weyl,
1950). An equimolar KHSO 4 -NaHSO 4 5.16 References
glass was subsequently found to be ex-
tremely resistant to crystallization. Several Ahmed, A. A., Abbas, A.R, Solman, S. M. (1985),
Phys. Chem. Glasses 26, 17-23.
studies have been made of glasses and glass Ainslie, N. G., Morelock, C. R., Turnbull, D. (1962),
formation in the ZnSO 4 -K 2 SO 4 system in: Symposium on Nucleation and Crystallization
(Ishii and Akawa, 1965; Angell, 1965; and Melts: Reser, M.K., Smith, G., Insley, H.
(Eds.). Columbus, OH: American Ceramic Soci-
Kolesova, 1975; Narasimhan and Rao, ety, pp. 97-107.
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330 5 Oxide Glasses
One of the most important reviews of these and between implanted ions through con-
states in many glasses is found in the book trol of substrate temperatures, and an in-
Glass: Structure by Spectroscopy (Wong fluence over most of these parameters by
and Angell, 1976). Since that time there the imposition of external electric and
have been a number of reviews of some of magnetic fields and thermal gradients.
the topics included in the Wong and Angell Substrate composition is another vari-
book. An excellent review of electron para- able which has profound influence on the
magnetic resonance spectroscopy of oxide consequences of implantation. Because the
glasses has been published recently (Gris- compositions of glasses are extremely var-
com, 1990). ied, implantations have frequently been
In the past several years optical proper- made into relatively simple glasses in an
ties of glasses have been modified by diffu- effort to reduce the varieties of implanted
sion of ions into surface regions (Vogel ion-substrate ion interactions. The enor-
et al., 1989) and by exchanging ions mous variety of glass forming materials
through diffusion (Brow et al., 1990). An- and compositions and the possibility of im-
other technique for modification is ion im- planting almost the entire periodic table
plantation. There are many reasons for im- provide a range of experiments that cannot
planting glasses. They range from the wish be encompassed within any theoretical
to study the fundamental physics and framework at the moment. Thus much of
chemistry of the effects, via the develop- the research is dictated by potential appli-
ment of practical devices such as optical cations and guided by empirical experi-
waveguides and lasers, to increasing the ments.
fracture resistance and decreasing rates of Ion implantation into wide band-gap
corrosion. Implantation into glasses can- crystalline materials will, in some materi-
not disrupt crystalline order, hence order- als, produce an amorphous layer in the im-
ing effects of the substrate on the im- planted region. For example, an amor-
planted ions are minimal. The ion implan- phous layer can be produced on single
tation induced transition from the crys- crystal A12O3 (sapphire) (McHargue et al.,
talline state to the amorphous state does 1989). These amorphous layers are also of
not occur in the case of glasses. Interac- interest since they may have optical or
tions between implanted ions and sub- magnetic properties that have applications
strate ions are not those which occur for in electronic and optical devices. In some
interactions in thermal or chemical equi- materials the mechanical and chemical
librium. Thus, the atomic and chemical properties of surfaces can be changed to
structure of implanted materials produced improve their usefulness. Sapphire is also
under conditions far from equilibrium are a material for which such improvements
of fundamental interest. have been demonstrated (White et al.,
The implantation process provides con- 1989). We expect that there are a number of
trol over concentrations of ions, the depths materials used in optical devices for which
to which ions are implanted inside the sub- improved optical properties (e.g., decreases
strate, their distribution through implanta- in reflectivity of lenses), increase in resis-
tion at various energies, mixtures of ions tance to corrosive gases (e.g., windows in
by subsequent implantations, geometries excimer lasers), increases in mechanical
of implantation, chemical interactions be- hardness (e.g., windows of chalcogenide
tween substrate ions and implanted ions glasses for use in infrared devices), may be
336 6 Optical and Magnetic Properties of Ion Implanted Glasses
achieved through ion implantation of sur- v. Most of the glasses with which this
face regions of many materials. We expect review will be concerned will be wide band-
that there are many materials which can be gap materials.
implanted to form optical waveguides in The review will not be comprehensive,
integrated circuits (Townsend, 1987 a), to that is, it will not note, neither in the cita-
form second harmonic generators (Oster- tions nor in the text, all papers published
berg, 1989), lasers (Townsend, 1987 b; Fri- on these topics. The selection of papers is
borg and Smith, 1987), optical switches idiosyncratic and, of course, biased to the
with switching times determined by the author's interests. The selection has also
mobilities of electrons in noble and other been guided by our perception of good ex-
metals (Hache et al., 1986) or graded-index periments and those which may have tech-
optical devices. This is only a partial list nical applications at some time in the fu-
of the potential applications for ion-im- ture. A review of the literature clearly
planted glasses and for amorphous layers shows that this topic of research is being
formed on crystalline substrates. diligently pursued in only a few laborato-
Materials that can be prepared in the ries. These laboratories are best identified
glassy state with current techniques are by reference to the names of a few individ-
metal alloys (see Vol. 15, Chapter 6), semi- uals in these laboratories whose names ap-
conductors, and an enormous range of in- pear, almost consistently, with many co-
organic and organic compounds. The vari- authors. The research of these individuals,
ety of glasses on which implantation exper- M. Antonini, G. W. Arnold, P. Mazzoldi,
iments have been performed is quite lim- A. Perez, P. D. Townsend and their collab-
ited. Those glassy materials which have orators, will be frequently cited in this re-
wide band-gaps, > 2 eV, which are inor- view.
ganic and on which ion implantation ex-
periments have been performed are a sub-
set and consequently, much smaller in 6.2 Distributions of Implanted Ions
number. It is this subset which will be dis- in Wide Band-Gap Materials
cussed in this review.
The purview of this review will be:
6.2.1 Atomic Collisions
and Ionization Processes
i. Optical properties of ion-implanted
glasses, including first, second and third Implanting ions (+1 or + 2 charges)
order terms in the susceptibility of the glass into metals (see Vol.15, Chapter 6) or
to electromagnetic radiation within the semiconductors does not have the problem
band-gap of the material and ranging from of substrate charging which occurs in in-
band-gap energies to the infrared vibra- sulating materials, i.e., wide band-gap ma-
tional bands. terials. In the case of metals and semicon-
ii. Magnetic properties of implanted ions ductors attaching ground to a substrate
and of the substrate modified by implanta- provides a route through which a charge to
tion. compensate the charge introduced by im-
iii. Optical and magnetic properties of plantation can move into the implanted
amorphous materials produced by im- material. In the case of wide band-gap
planting insulating crystalline substrates. materials which may have resistivities
iv. Structures in the implanted materials. >10 1 8 Qcm at room temperature, the
6.2 Distributions of Implanted Ions in Wide Band-Gap Materials 337
source of compensating charge and the (ZBLAN) (cf. Chapter 8; Mazzoldi, 1990).
process of compensation is not evident. Be- All of these glasses have resistivities at
fore briefly reviewing the process of im- room temperature, the usual temperature
plantation we will discuss briefly some as- of implantation, >10 1 2 ficm. Samples
pects of the charging phenomenon when used for these investigations have usually
implanting wide band-gap materials. been either discs with a thickness of
Charging of insulating materials when ~ 1 mm or parallelpipeds with one dimen-
irradiated with charged particles fre- sion of the order of 1 mm. During implan-
quently results in electrostatic discharges tation, samples have been mounted on
within the material. Another consequence grounded metal supports. Thus the sup-
is the growth of an electric field which re- port has provided a source of electrons to
pels subsequent charges. Irradiation of compensate the positive implanted charge.
some insulating materials with a y-ray Zuhr and Weeks (1988) observed that a
beam also will produce catastrophic dis- discharge could be induced in silica disc
charges if there are trapping sites for the samples of 0.2 cm thickness mounted on a
Compton electrons, predominantly scat- grounded metal sample support when the
tered in the direction of the y-ray photons, current was >20jiAcm~ 2 . The discharge
which are stable at the ambient tempera- was between the planar faces of the sample.
ture of the material (Gross, 1964; Hilczer The current in this case was more than an
and Malecki, 1986; Weeks et al., 1977). order of magnitude greater than that used
These effects may be ameliorated if there to implant SiO2 in the experiments of
are ions in the material with sufficient mo- Whichard (1989). Beam currents used in
bility to redistribute in the electric field experiments are often not reported in pub-
produced by the added charge. This redis- lished papers. In view of the potential for
tribution reduces the field generated by the charging effects during implantation of in-
additional charge. The field due to the irra- sulting materials, it is essential that experi-
diating particles may be compensated by mentalists report the conditions, average
injection of charge of the opposite sign. (ions c m ~ 2 s - 1 ) and instantaneous cur-
In the case of irradiating with positively rents, sample mounting geometries, and
charged particles the injected charge would grounding circuits for their experiments.
be electrons. If the material is in contact For ions with energies greater than a few
with an electron source, if the potential keV, the initial loss of energy after imping-
barrier to injection is small and if the mo- ing on a target is primarily through excita-
bility of the injected charge is not too small tion of substrate electrons (Biersack, 1987).
then the charge added by irradiation may An implanted particle slows with this loss
be compensated. Both of these processes of energy, elastic collisions with substrate
appear to be active, depending upon the ions absorb the remainder of energy of the
material, when insulating materials are im- implanted particle (Biersack, 1987). These
planted with positively charged ions. elastic collisions displace substrate ions
It is possible to implant insulating creating disorder in the substrate, or in the
glasses with a range of compositions with- case of glass substrates changing the al-
out catastrophic electrostatic discharges. ready disordered structure to a different
Some of the compositions which have been type of disorder (Wittels and Sherill, 1954).
implanted are silica, alkali silicates (Arnold In the last part of the loss of energy by an
and Mazzoldi, 1987) and fluoro-zirconates implanted ion, in the case of wide band-
338 6 Optical and Magnetic Properties of Ion Implanted Glasses
gap materials, the implanted ion changes than that of substrate ions produces a back
its charge state and reacts with substrate scattering spectrum shown in Figure 6-1
ions to form an implanted phase (Perez (Whichard, 1989). The distribution of ions
etal., 1987). as a function of distance from a surface on
which the implanted ions were incident can
be calculated. An example of such is the
6.2.2 Distributions of Implanted Ions TRIM 17 calculation. The distribution
The experimental and theoretical bases shown in Figure 6-2 (Whichard, 1989) is
for calculating the distribution of ions im- typical of the profile observed for many
planted in a solid material through the use ions with atomic masses >Si when im-
of a probe ion elastically scattered from the planted in a silicate glass at a single energy.
substrate and implanted ion is thoroughly The partition of energy of implanted
described in many papers and books (see H , He + , O + , Ar + , Kr + , and Xe + between
+
also Vol. 15, Chapter 6). Only one reference electronic and nuclear interactions is given
will be given here. It cites many of the most in Table 6-1 (Arnold, 1973). This table
pertinent references and it also provides a shows that, for an energy of 250 keV, the
table of ion ranges in many materials. It is fraction of energy dissipated in nuclear in-
the first chapter in "Ion Beam Modifica- teractions increases with increasing atom
tion of Insulators", written by Biersack mass. Although the relative fractions of en-
(1987). Calculations based on the TRIM ergy will change with changing implant en-
model (Biersack and Eckstein, 1984) give a ergies, these partitions will be representa-
distribution of the implanted ion that is tive for most of the ion energies used in
approximately Gaussian about the mean experiments which will be reviewed here.
range projected on the velocity vector of There are two reports, to our knowl-
the ion beam. Implanting a planar surface edge, that describe implantations at a sin-
then results in a distribution of ions which gle energy for which distributions do not
is shown in Figure 6-1 (Whichard, 1989). In have Gaussian shapes. Arnold and Borders
the case of a material in the glass phase (1977) observed a bimodal distribution of
there is no channeling effect (Kelly, 1987). Ag ions implanted in alkali silicate glasses.
Implanting ions with large mass, greater In the other case (Whichard, 1989), a bimo-
than the mass of substrate ions, and with dal distribution is observed for Cu-im-
energies of the order of a few keV, sputters planted samples of SiO2 glass in as-im-
ions and atoms from the substrate (Kelly, planted samples when the implanted dose
1987; Wang et al., 1987). Hence, there is a
loss of substrate material and implanted
Table 6-1. Partition of 250 keV accelerating energy
ions. In some cases the loss of material by into electronic (s) and nuclear (u) interaction pro-
sputtering has a significant effect on the cesses for various ions.
distribution as a function of distance from
the surface into which ions are implanted. Ions ji(keV) e (keV)
a Weeks C 0.014
A Weeks C 0.015
° Weeks C 0.016
Cu implanted in SiO2
)
o o
°0 Figure 6-3. Depth profiles of Cu
o o ions implanted in SiO2 glass
o samples. The energy of the ions
°o < > was 160 keV at a current of
OgA A
A
* ooo 4 uA cm" 2 . The TRIM calculation
w. °°O0
<fc>o< >v >§
«*$ ftA4 222f
was used to calculate the distribu-
tion.
0.00 0.10 0.20
Depth in |j
340 6 Optical and Magnetic Properties of Ion Implanted Glasses
was 10 16 ions/cm 2 and the ion energy was terms of a linear function of refractive in-
160 keV. The distribution for three doses is dex and absorptivity. It has been demon-
shown in Figure 6-3 (Magruder et al., strated that for very high fluxes of photons
1989). The bimodal distribution was ob- this linear relation is insufficient to de-
served for substrate temperatures during scribe the interaction (Taylor et al., 1988).
implantation which ranged from 100 to The higher order terms are usually small
673 K (Magruder et al., 1989). when compared with the first order terms.
Implantation of an ion at a single en- Consequently, before laser sources were
ergy, with the exceptions noted above, pro- available, the higher order terms were of
duces a Gaussian distribution, the peak of little consequence.
the distribution being determined by the The polarization due to photon-material
projected range of the ion in the material interaction can be expressed in terms of the
implanted. By implanting ions at two or susceptibility of the material, a property of
more energies, distributions approaching a the elements comprising the material and
step function can be produced. By choos- their structure. The susceptibility can be
ing energies with a sufficient difference, two written as an expansion (Bloembergen,
well resolved Gaussian distributions can 1965):
be produced. Accelerators which can pro-
duce ions with energies > 1 MeV can im-
plant, in many materials, ions to depths of + X(3)E1-E2-E3...) (6-1)
several microns. After one ion has been in which e0 is the dielectric constant of vac-
implanted, another ion or ions can be im- uum, x(l) is the fth term in the expansion,
planted with the same energy to produce a and Et is the electric field of the photons.
layer in which the ions may interact with Each of the x are complex and experiments
each other and the substrate ions. Thus the have been developed to measure the first 3
number of possible combinations of sub- terms (Milonni and Elerly, 1988).
strate/ions/energies is quite large. The first order term can be written, using
the Lorentz-Lorenz model:
6.3 First-Order Optical Properties X
w
=FZNiXi(co) (6-2)
i
of Implanted Wide Band-Gap
in which F is the local field correction, Nt
Glasses is the number density of the fth constituent
ion, and Xi *s the polarizability of this ion.
Optical properties of wide band-gap (The hypothesis that the ion polarizabili-
glasses have usually been described in ties are independent of each other and their
terms of the first order approximation of surroundings and that the total polariz-
the electric susceptibility of glass materials. ability of a material is a linear sum of these
With the development of coherent and in- ion polarizabilities has been questioned
tense light sources it is now necessary to (Lines, 1990). Then (Joos, 1934):
consider higher order terms in the suscepti-
bility of a material to interaction with pho- n2-l = 4nZNixi(co) (6-3)
i
tons (see Chapter 12). In wide band-gap
materials it is usually assumed that inter- where n is the complex refractive index,
action with photons whose energies fall and
within the band-gap can be described in n= (6-4)
6.3 First-Order Optical Properties of Implanted Wide Band-Gap Glasses 341
2U
I20
o 16 5x1015 400 keV XeVcm 2 Figure 6-4. Optical density (arbi-
trary units) vs. wavelength in
Xenon implant plus nm for Corning silica 7940 which
has first been implanted with
1x 10 u 400 keV HVcm 2 5 • 1015 400 keV Xe+ ions cm" 2
and then with 6 • 1014 400 keV
1x10 u 400 keV HVcm 2 H + ions cm""2. Bottom curve is
for a similar sample with 1 • 1014
400 keV H + ions cm" 2 only.
150 200 350
where n0 is the refractive index and k is the the E' center (Weeks and Nelson, 1960).
absorptivity. Also evident in the spectrum of the He-
The absorption coefficient, A, of a mate- implanted sample is a band emerging at
rial is (Frohlich, 1958): 250 nm. With increasing mass of the im-
planted ion this band becomes well re-
A = 2kco/c (6-5)
solved. It has been labeled the B 2 band
where co is the photon frequency and c is (Arnold, 1973) and attributed to the E"
the speed of light. center (Arnold, 1973; Weeks and Nelson,
In Section 6.3.1 we will review the effects 1960).
of ion implantation on n and k for some
glasses. In the following section (Sec. 6.4)
the effects on # (2) and %(3) will be reviewed. Xe\
\ i1
B2
trar>' units
\ \
with H, He, Ne, Ar, Kr, Xe
^ \
H—'""Y
The absorption of silica implanted with
H, with Xe, and with H and Xe sequen-
tially, as a function of photon wavelengths,
i i
in the range 350 to 190 nm, is shown in 200 250 300 350
Figure 6-4 (Arnold, 1973). The absorption A in nm
in silica samples each implanted with one Figure 6-5. Optical density (arbitrary units) vs. wave-
of the following ions: H, He, A, Kr, and Xe, length in nm for Corning silica 7940 implanted with
at various energies and integrated fluxes, is H, He, Ar, Kr, and Xe ions at various energies and
fluences. Individual curves have been displaced verti-
shown in Figure 6-5 (Arnold, 1973). The cally for clarity. Relative values of absorption can be
most intense band produced by implanting obtained by normalizing all curves to zero optical
H or He is at 210 nm. This band is due to density at 350 nm.
342 6 Optical and Magnetic Properties of Ion Implanted Glasses
2 -
\i\ 1!
10.5 eV ft
/
ultra-violet, to 120 nm. These data show
B2 E- Al
that well-resolved bands are produced v
near the band edge at ~120 nm. It is evi-
dent from these data that the variety of 6
Energy in eV
7
J i
bands and their production rate is depen-
dent upon the element implanted. That Figure 6-7. Absorption spectrum of v-SiO2 after R.T.
irradiation with 46.5 MeV Ni + 6 ions (~ 1014 parti-
there should be such a dependence on a
cles cm" 2 ). Solid line, bestfit spectrum; dotted lines,
particular noble gas ion may be indicative computer resolved structures in the vacuum u. v. (low
of chemical reactions between the noble energy details omitted).
6.3 First-Order Optical Properties of Implanted Wide Band-Gap Glasses 343
0.500
1017 B, Si and N/Ar implants in Si 0 2
current of ~ 1 JIA cm 2. Conversion elec-
tron Mossbauer, optical absorption and
0.400 - electron magnetic resonance spectros-
copies, among other techniques, were used
.2 0.300 -
to determine some of the properties of the
! 0.200 - implanted glass (Perez et al., 1983 a, b,
1985, 1987; Griscom et al., 1988).
0.100 -
On the basis of their Mossbauer and
0.000 TEM (transmission electron microscopy)
200 220 240 260 280 300
Wavelength in nm data, they identify several chemical states
Figure 6-8. Optical absorbance vs. wavelength (nm) for Fe after implantation, and a major frac-
for samples implanted with 50 keV B, 95 keV Si and tion of the implanted ions are found in
50 keV N. The 50 keV N implant yield somewhat less separate phases. The relative fractions of
absorbance than a 250 keV Ar implant, but on this Fe in differing charge states and sites are
scale the differences are not visible. All implants were
given in Table 6-2 in as-implanted samples
at the 1 10 17 fluence level. The B 2 absorbance is at
245 nm. as a function of dose and in Table 6-3 as a
function of annealing temperature for one
nold etal, 1990). The absorption bands Table 6-2. An abstract of Table 1 in the paper of Perez
due to E', B 2 and a background absorp- et al. (1987). The numbers are relative areas of
tion which increases with decreasing wave- Mossbauer components in the conversion electron
Mossbauer spectra of implanted silica samples.
length are more than an order of magni-
tude greater for implants of B and Si than Components Doses (ions cm 2)
for N or Ar. We suggest, as did Arnold
(1978) in a comparison of the optical ab- 4-10 1 6 6-10 1 6 14 10 16
sorption spectra of Al (200 keV, 1016 ions Fe° 13 20 2
cm" 2 ) and Ne (180 keV, 1.1-10" 16 ions Fe 3 O 4 single line 29 40 12
cm" 2 ), that this difference is, in large part, Fe + 2 35 21 8
due to chemical reactions between B, Al, Si Fe + 2 23 19 13
Fe° (sextet) 65
and other cations with substrate Si and O.
The noble metal cations and Cu are an
exception which will be discussed below.
Table 6-3. An abstract from Table 2 in the paper of
Perez et al. (1987) implanted with a dose of 1.4 * 10 17
6.3.1.2 Ions from the First Transition Series 250 keV Fe ions cm ~ 2 and subsequently annealed in
of Elements air at 600 and 800 °C. The values are percentages of
each species of Fe ion.
The group in the Departement de Phy-
sique des Materiaux, Universite Claude Components Annealing temperature (°C)
Bernard has been investigating the proper-
600 800
ties of ion-implanted glasses for several
years. This group has implanted the iron Single line Fe 3 O 4 10 13
ion in a variety of materials (Perez, 1984). Doublet Fe + 2 10
High purity silica was their choice of a Doublet Fe 2 O 3 37 21
Sextet Fe° 33
glass for implantations of iron. Their beam Sextet Fe 2 O 3 10 66
energies were 100 and 200 keV at a beam
344 6 Optical and Magnetic Properties of Ion Implanted Glasses
and (6-8)
containing well resolved components due
to the E' center and the B 2 band, have a
Kscai = (24 7i VN/X*) ((n - n 0)/(n + 2 n2))
3 2 2 2
background component which is approxi-
where n is the complex refractive index of mately linear with photon energy. The
the particles, n0 is the real part of the re- rather featureless spectra, without well re-
fractive index of the material in which the solved bands, are surprising since Perez
particles are imbedded, V is the volume per et al. (1987) have identified several charge
particle, / is the volume fraction of the states for implanted Fe, given in Table 6-2,
particles, X is the wavelength of the inci- from conversion electron Mossbauer spec-
dent photons, and N is the particle concen- tra. Although for a dose of 6 • 1016 ions
tration. cm" 2 the fraction of ions in the + 3 state is
The spectrum will be approximately a ~ 27% no bands attributable to charge
linear function of photon energy for parti- transfer bands are resolved. Given the sim-
cles with R < X and with small conductivi- ilar oxygen activities of Fe, Cr, and Mn
ties. For metallic particles of Ag, Cu, and (Table 6-4) we expect that the fraction of
Au and for J^ < 20 nm, an absorption max- ions in the 0, + 2 and + 3 charge states of
imum will be observed at photon energies implanted Cr and Mn to be similar to
< 5 eV (Arnold and Borders, 1977). In the those of Fe. After an anneal at 800 °C,
case of Cr, Mn, and Fe ions implanted at bands are resolved in Fe-implanted sam-
energies of the order of 200 keV, the distri- ples which are attributed to charge-trans-
bution, as typically in Figure 6-2, has a fer bonds of Fe 3 + (see Figure 6-9).
width at half maximum amplitude of The absorption spectra of Cu implanted
~ 140 nm. Hence most (~ 80%) of the par- SiO2 glass differ from the spectra observed
ticles which form will have radii < 70 nm. for ions of the other transition series of
For wavelengths > 200 nm both the ab- elements. Only at doses <10 1 6 cm~ 2 do
sorption and scattering equations will the spectra of Cu implanted samples re-
be applicable. Absorption-plus-scattering semble the spectra of samples implanted
spectra would be expexted to have a de- with other ions. For these doses optical
pendence on photon energy which falls bands in the 4 to 6 eV range due to silica
somewhere between being proportional to defect states are more intense than those
photon energy and photon energy to the due to implanted ions. Thus, for these
fourth power. doses the spectra of Cr-, Mn-, Fe- and Cu-
Since the absorption spectra of Cr- and implanted samples are similar.
Mn-implanted samples are similar to those
of the Fe-implanted samples and this Fe
b) Copper
spectrum is similar to that reported by
Perez et al. (1987), it is reasonable to attrib- The spectra of Cu-implanted silica sam-
ute a major fraction of the absorption spec- ples for several doses is shown in Figure
tra of the Cr- and Mn-implanted samples 6-11 (Magruder et al., 1989). These spectra
to Mie absorption of precipitates contain- show that several bands are resolved and
ing Cr and Mn and with sizes that are that one of these, with a peak at 2.2 eV,
small compared to the wavelength of the increases with increasing dose. The refrac-
incident photons. tive index, measured at 633 nm, also in-
It is interesting to note that the absorp- creases with the increasing intensity of this
tion spectra shown in Figure 6-5, although band, as shown in Figure 6-12 (Weeks
6.3 First-Order Optical Properties of Implanted Wide Band-Gap Glasses 347
et al., 1989). For doses > 1016 ions cm~ 2 this linear relation to the case in which the
and for several substrate temperatures the imaginary part of the refractive index is
refractive index as a function of the optical much larger than the real part.
absorption at 2.2 eV is well fitted by a lin- Magruder et al. (1989,1991) have attrib-
ear function. Weeks et al. (1989) attribute uted the absorption band in the region of
4.2 and 2.2 eV to spherical particles of Cu°
2000 and oblate or prolate colloidal spheroids of
Cu with an axial ratio of ~ 2, respectively.
The 4.2 eV band is attributed to spheroidal
colloids of Cu with diameters ranging from
a few nm to ~ 10 nm. Calculations have
shown (Arnold and Borders, 1977) that for
Ag particles with radii > 10 nm the peak
absorption shifts to lower energies. In the
spectra of samples implanted with doses
> 3 • 1016 Cu ions cm" 2 there is a shift to
lower energies of the shoulder at ~ 4.2 eV
observed in the spectra of samples im-
planted with smaller doses (1016 Cu ions
1.00 3.00 5.00 zoo cm ). Spectra calculated for Ag particles
Energy in eV
shows that for particle radii > 25 nm the
Figure 6-11. Optical absorption of SiO2 glass sam-
ples implanted with Cu ions, (a) 6-10 16 ionscm~ 2 , absorption splits into two maxima, one at
(b) 3 • 1016 ions cm" 2 , (c) 1016 ions cm" 2 , (d) 0,5 • 1016 the wavelength of the absorption for parti-
ions cm' 2 , (e) 0.3 • 1016 ions cm" 2 (160 keV, 4 A cles with radii < 14 nm and one with a
cm" 2 , ~30°C). wavelength that shifts to longer wave-
lengths with increasing particle radii and
whose width at half maximum amplitude
also increases. With the bimodal distribu-
tion of Cu shown in Figure 6-3 for doses
> 1 • 10 16 ions cm" 2 the fraction of Cu
particles with radii > 200 nm must be very
small. Most of the spheroidal Cu particles
have radii < 50 nm, assessed on the basis
of the shift of the 4.2 eV shoulder.
Another property of colloidal particles
1.5 1.6
Refractive index
which produces a splitting of the absorp-
tion is deviation of particle shape from
Figure 6-12. The optical density measured at 2.2 eV
(the peak of the first resolved band in the spectra
spherical (Trotter et al., 1982). Thus, an ab-
shown in Figure 6.6) is plotted as a function of the sorption band at 2.2 eV, observed by Ma-
refractive index, measured at 1.9 eV (633 nm) by an gruder et al. (1989) was attributed to oblate
ellipsometric technique. The numbers and symbols or prolate spheroids with a major-to-mi-
have the following meanings: A, dose = 1016 ions nor axis ratio of ~ 2 .
cm" 2 ; n, dose = 3 • 1016 ions cm" 2 ; o, dose = 6 • 1016
ions cm" 2 : 1, substrate temperature ~ 100 K; 2, sub- Optical absorption of Cu + 1 in silicate
strate temperature — 300 K; 3, substrate temperature glasses has been observed at ~ 5.2 eV
~ 700 K. (Parke and Webb, 1972). The absorption
348 6 Optical and Magnetic Properties of Ion Implanted Glasses
spectra of implanted silica samples have a formation with oxygen than does Si. Hence
shoulder at ~ 5.2 eV which may be due to we expect that displaced oxygen ions will
Cu + 1. Weeks et al. (1989) report that no react with implanted Ti ions to form oxides
spectral component attributable to Cu + 2 and that these reactions will result in
was detected in the EPR spectra of im- higher concentrations of E' centers, E"
planted samples. Thus it appears that in centers, and smaller concentrations of oxy-
the case of Cu implanted into silica a major gen related paramagnetic centers such as
fraction, perhaps as high as 99%, is in the peroxy molecule ions. The lowest free en-
Cu° and C u + 1 states. ergy of formation is between Cu and O. In
Weeks et al. (1989) did not detect any this case the reactions between Si and O
EPR spectral component attributable to will dominate. The result will be smaller
Cu + 2 in Cu implanted borosilicate and numbers of E' and E" centers, higher num-
aluminosilicate commercial glasses. They bers of oxygen related centers as compared
also note that neither is an optical absorp- with those for Ti implanted samples. We
tion band detected at 2.2 eV nor at ~ 4 eV. expect that the numbers of these centers in
They tentatively conclude that most of Cr, Mn, and Fe implanted samples will be
the Cu in these glasses is in the + 1 state. intermediate between those for Ti and Cu.
They comment that optical absorption The optical absorption spectra of lithia-
measurements could not be made at ener- alumina-silica glasses implanted with Ag
gies > 4 eV because of very intense absorp- and Au will be described below in Section
tion at these energies in their samples. 6.3.3.1. Colloidal particles also form in
We noted above that the chemical reac- these glasses during implantation and in
tivity between implant ions and substrate some glasses after thermal treatments.
ions will, in part, determine the optical ab-
sorption spectra directly attributable to
implanted ions and also, as we will discuss c) Titanium
below, the paramagnetic states of defect There is little to report on the absorp-
states in the substrate structure. Magruder tion of Ti-implanted silica. For doses
etal. (1989) have discussed these reactivi- < 5 - 1 0 1 5 Cu ions the optical spectra
ties in terms of the relative oxygen activi- shown in Figure 6-13 is due primarily to
ties of some implant cations and the sub- the bands of B 2 and E' centers. With in-
strate cation, Si. These relative activities crease in dose the absorption at energies
are given in Table 6-4. From this table we > 5.5 eV increases three-fold while there is
note that Ti has a higher free energy of little change at energies < 5 eV. Becker
et al. (1990) note that the absorption of Ti
Table 6-4. Gibbs free energy, G*, of formation at
implanted samples increase by a factor of
298 K (Kcal/mol) (per mol oxygen). two with an increase in dose from 1 • 10 16
to 6 • 1016 ions cm" 2 . Their measurements
Reduced oxide G* Oxidized oxide G* of the absorptivities of samples implanted
a-SiO2 -189.9
with Ti have values of a ~ 5 • 103 cm" 1 for
TiO -233.8 TiO 2 -212.4 a dose of 1016 ions cm" 2 , assuming that
MnO -173.5 Fe 2 O 3 -118.3 the thickness of the absorbing layer is
Cr 2 O 3 -168.8 MnO 2 -111.3 equal to the width at half maximum ampli-
FeO -117.3 CrO 3 - 80.6 tude of the distribution as a function of
Cu 2 O - 35.5 CuO - 61.7
depth, i.e., 2-130 nm = 260 nm, since both
6.3 First-Order Optical Properties of Implanted Wide Band-Gap Glasses 349
J
i
i
b n_
r
1
0.3
Depth in jjm
6.3 First-Order Optical Properties of Implanted Wide Band-Gap Glasses 351
states of intrinsic defects (Perez et al., of which are principally SiO 2 . The usual
1983 b). It was not sufficient to remove the technique is to measure the reflectivity of
chemical disorder introduced by the im- implanted samples. This technique, for
plantation. At the dose used for these mea- wavelengths > 5 jim, samples a layer that
surements and calculations, 1016 180keV is less than ten times thicker than the im-
N + ions cm = 2, all of the substrate ions will planted layer (Magruder et al., 1990 a) if
have been displaced a least once. Weeks that layer is < 300 nm thick. Quantitative
and Sonder (1963) and Stevens et al. (1958) measurement of relative amplitudes of
showed that for a neutron dose sufficient bands is difficult whereas relative measure-
to displace all silica ions at least once the ment of peak positions of bands is more
concentration of intrinsic paramagnetic accurate by this method.
states begins to decrease. At neutron doses In our review of the literature reports of
much higher (1021 n cm" 2 ) than this dose bands due to implanted ion-substrate ion
(3 • 1019 n cm" 2 ) the decrease is almost a vibration bands have not been detected.
factor of two. For implant doses >10 1 4 The effects reported are due to changes in
ions cm" 2 most substrate ions have been the bands observed in silica before implan-
displaced at least once. Thus for all of the tation (Arnold and Borders, 1977; Arnold,
implant doses, discussed thus far, we ex- 1978,1980,1981). These changes are attrib-
pect that the vacancy concentration as uted to changes in the SiO2 structure.
measured by intrinsic paramagnetic states
is less than the maximum concentration 6.3.2 Alkali Silicate Glasses
observed in the case of neutron irradiation.
It is difficult to interpret the TRIM calcula- Glasses with alkali silicate compositions
tion of vacancies per ion when the vacan- are an extensive group with many uses. For
cies per ion exceeds the concentration of most applications, additional elements are
ions. It may be that the agreement between added to design a glass with particular
the index after thermal treatment and the properties. In most of the research on ef-
number of vacancies per ion is fortuitous. fects of ion implantation on properties,
In Section 6.5.1 we review the data of three-component (alkali, silicon, oxygen)
Hosono and Weeks (1990 b) in which it is glass compositions have been chosen for
shown that E' centers, i.e., singly charged investigation. The vast literature on prop-
vacancies, have a higher concentration erties of these glasses provides an excellent
near the implant surface and peroxy radi- basis for interpreting effects produced by
cal centers, i.e., interstitial oxygen, has a ion implantation.
higher concentration at the peak of the im-
planted ion distribution. Thus the distribu- 6.3.2.1 Noble Gas Ions
tion of defects is a function of the type of During implantation of Xe a depletion
defect and is not uniform. of Li and Na in Li 2 O:SiO 2 (Arnold and
Peercy, 1980) and Na 2 O:nSiO 2 (Bach,
1975) glasses, respectively, in the implanted
6.3.1.4 Infrared Spectra
layers has been observed. In the case of the
One of the problems in measuring the Li 2 O:SiO 2 glass samples, Arnold and
effects of ion implantation on the vibra- Peercy (1980) observed that H, already
tional bands of silica is the measurement of present in their samples, diffused into the
a very thin layer on a thick substrate, both Li-depleted region. In the case of the
352 6 Optical and Magnetic Properties of Ion Implanted Glasses
Na 2 O: n SiO2 glass samples, this effect was with no measurable change at ~ 380 nm
not reported (Arnold, 1978). In either case for doses less than or equal to 5 • 1016 ions
the optical absorption spectra produced by cm" 2 . At higher ion energies the wave-
the implantation of Xe ions would be af- length dependence of the reflectivity was
fected. In the paper of Bach (1975) the ab- more complex. The maxima and minima
sorption spectra of the Xe implanted shifted to longer wavelengths with increas-
Li 2 O:SiO 2 glass samples are only given ing ion energy.
after the samples have been annealed at
500 °C. In these spectra an intense band
6.3.3 Multi-Component Glasses
with a peak at 470 nm is present. The spec-
tra of samples of silica implanted with Li Four-component glasses such as alkali-
have a band with a peak at ~ 500 nm alkaline earth-silica compositions have
(Arnold and Peercy, 1980). The peak posi- many applications and, consequently,
tion shifts to smaller wavelengths after an- there is considerable research on the mod-
nealing. In both cases the band in annealed ification of the properties of these glasses
samples is attributed to colloidal Li. by ion implantation. The alkali alumino-
We note that bands in the region of silicate compositions are used in many ap-
500 nm in silica and in alkali silicate plications and glasses with these elements
glasses have been attributed to non-bridg- have been frequently chosen for ion im-
ing oxygen hole centers (Friebele and Gris- plantation experiments.
com, 1986). The band, produced by radia-
tion with energetic photons, electrons,
6.3.3.1 Noble Metals
protons, or noble gas particles in either
glass system, disappears after an anneal at In Section 6.2 we noted that Ag im-
temperatures above 300 °C. The absence of planted in samples with those composi-
a decrease and the presence of an increase tions have a distribution similar to that of
with annealing at temperatures above Cu in silica. This ion also forms colloids as
500 °C is strong evidence that the implanted and after implantation and sub-
~ 500 nm band in both systems implanted sequent thermal treatments. Figure 6-17
with Xe or Li is not due to non-bridging (Arnold and Border, 1977) shows the ab-
oxygen hole centers. The stability and in- sorption spectra of samples implanted with
crease in intensities is certainly consistent 1016 Ag ions cm" 2 at an energy of 275 keV.
with the formation and growth of colloidal Arnold (1975) and Arnold and Borders
Li particles. (1977) attribute this spectrum to colloidal
The specular reflectances of samples of Ag particles with radii of the order of 2 nm.
a soda-lime glass implanted with Ar ions The spectrum has only one well resolved
has been reported (Geotti-Bianchini et al., peak at a wavelength of ~410nm. The
1984). The samples had a composition spectrum for Cu in silica is much more
73.4 wt.% SiO2,13.6 wt.% Na 2 O, 6.8 wt.% complex (see Section 6.3.1.2, above). The
CaO, 3.8 wt.% MgO and 2.4wt.% of peak, in the spectrum of samples given
other oxides. Measurements were made isochromal (30min) anneals, shifts to
over a range of wavelengths from 300 to longer wavelengths until a 400 °C anneal.
~ 2000 nm. The reflectance decreased with After an anneal at 500 °C the peak shifts to
increasing doses of Ar (2 JIA cm~ 2 , 50 keV) a shorter wavelength. These shifts are due
with a minima in the range of 700 nm and to an increase in particle radii from 15 to
6.4 Non-Linear Optical Properties 353
Cu h
H^cm" 1 .
(JDJ
similar. However, structure is resolved in fects usually have energies between the va-
the Cu spectrum on both sides of the focus. lence and conduction bands. In the case of
Becker et al. (1990) do not have an expla- silica, the E' and peroxy radical centers,
nation for the structure. These data clearly discussed above, are examples. - The sec-
show that the ion implanted samples have ond source is the implanted ion. Ions are
n2 that are very large (~ 10" 8 M2/W) com- usually implanted either in the + 1 or + 2
pared with unimplanted silica. states. For some ions these states will have
These data are tantalizing. The values of unpaired electrons and hence lead to mag-
n2 are large. For such values there is the netic states. An example is the Fe ion,
possibility of optical switching with switch- which will be discussed below. Some frac-
ing times that are a function of the transit tion of ions implanted in the + 1 or + 2
times of conduction electrons in colloidal states will have a final state that ranges
particles, if the colloidal particles are the from 0 to + 4 (the + 4 state has been de-
source of the non-linear index. tected in A12O3 implanted with Fe and will
These non-linear effects may be due to be discussed in Section 6.6).
properties other than those of the im- The intrinsic defect states of implanted
planted ions. Tsai et al. (1989) have shown samples will be reviewed first, followed by
a correlation between second harmonic a review of magnetic states of implanted
generation and defects in an optical fiber. ions.
The defects are those usually observed in
silica, i.e., E' centers. The differences be-
6.5.1 Paramagnetic Defect States
tween the z-scan data for Ti- and Cu-im-
of Silica Substrates
planted samples does indicate that some
part of the effect is related to implanted Energetic ions implanted in a material
ions. displace ions of the substrate creating in-
Although not produced by ion implan- terstitial ions and vacancies. In a simple
tation, non-linear optical properties of compound such as SiO2 or elemental ma-
glasses have been noted by a number of terial such as Si in the glass state intersti-
investigations. These may be of interest to tials and vacancies are usually labeled
readers who wish to consider glass systems "chemical disorder" or "defects". Another
in which non-linear optical properties are consequence of the deposition of energy by
observed (Friberg and Smith, 1987; Ross, the implanted ions is excitation of elec-
1989; Taylor et al., 1988; Vogel et al., 1989; trons. The excited electrons may be
cf. Chapter 12). trapped in states that are between the va-
lence and conduction bands. In some case
these states are paramagnetic. Thus im-
6.5 Magnetic States planted glasses can have paramagnetic
states associated with implanted ions and
Magnetic states of implanted materials defects in the glass produced by displace-
have two sources (see also Volume 3 of this ment and ionization processes. The para-
series). One is unpaired electronic states of magnetic states of defects in the substrate
substrate ions. These states are usually due will be discussed followed by a discussion
to defects of crystal structure or, in the case of magnetic states of implanted ions.
of wide band-gap glasses, chemical disor- Magnetic states of implanted ions can be
der. The lowest energy states of these de- detected by various techniques, one of
356 6 Optical and Magnetic Properties of Ion Implanted Glasses
which, conversion electron Mossbauer vacancy (E' center) (Weeks and Nelson,
spectroscopy, was discussed above (Perez 1990; Griscom, 1980; Weeks, 1967; Ar-
et al., 1987); another is a vibrating magne- nold, 1978; Arnold etal., 1990; Antonini
tometer (Perez, 1984). Electron paramag- et al., 1982), neutral non-bridging oxygen
netic (or ferromagnetic) resonance spec- (NBOH center) (Griscom, 1980), and sing-
troscopy is a technique particularly useful ly charged oxygen molecule ion (POR)
for detecting small (of the order of 1012 bonded to a Si (Friebele et al., 1979; Pur-
spins with S = 1/2 and a line width cell and Weeks, 1969). These paramagnetic
~ 0.1 mT) numbers of paramagnetic states states are not detected in well annealed
or ferrimagnetic particles. The reader is re- samples of the purest silica.
ferred to standard texts for detailed de- Implanting ions in silica produces these
scriptions of these techniques (Orton, defects since in most cases ion energies are
1970; McMillan, 1968). sufficient to produce many displacements.
Models for paramagnetic defect states In Section 6.3 we described the optical
are usually deduced from a fit of observed bands produced by implanting a variety of
spectra to a "spin Hamiltonian" (Orton, ions into silica. Although EPR spectra
1970). In the case of wide band-gap glasses, were not reported in the papers referenced
the spin states of most defects are either 1/2 in Section 6.3, the three paramagnetic de-
or 1. The effects of the Coulomb field of fect states discussed above were produced.
nearest neighbor ions on the spin state of Whichard (1989) measured the concentra-
defects is a second order effect. Conse- tion of E' centers as a function of type
quently, the magnitude of the external of implanted ion and dose. Figure 6-21
spin-aligning magnetic field for a reso- (Whichard, 1989) shows E' center con-
nance transition between spin states differs centration in the implanted layer as a
only slightly from that field required for function of dose and of ion type for doses
transitions between the spin states of a free >10 1 6 cm" 2 . The highest concentrations
electron. In a solid these Coulombic field are found for a dose of 1016 cm~ 2 Cr or Fe
effects are incorporated into the Hamilto- ions. The concentrations decrease with in-
nian in the "g-tensor". The eigenvalues of
this ^-tensor are observed in the spectrum
of a defect in a glass as singularities of the E1 type signal
"powder pattern" (McMillan, 1968). These
singularities provide one means for identi- a. 60 - • Mn A Fe
fying defects in a glass. Thus defects pro- O Cr o Ti
duced in glasses by ion implantation can .£ 40 -
be identified in most case by these singular-
ities. It will be noted in the following dis-
I o
•£ 20 - O
cussion that one type of defect has several D A
A
1 2 3 4 5 6
der (defects) in SiO2 have been described Q.
creasing dose. In the case of Ti and Mn the sites in which the Si, on which the para-
concentration is, within the errors of mea- magnetic state is localized, is bonded to
surement, invariant with dose and less than two oxygen ions and one Si ion. They (Ho-
for Cr and Fe. sono et al., 1990) show that an optical ab-
Whichard notes that for a dose of 1015 sorption band with a peak at ~ 7.5 eV due
cm" 2 every substrate ion in the implanted to a transition of the E" center, i.e., the
layer is displaced at least once. He then neutral oxygen vacancy, has an intensity
notes that in the case of the production of that increases approximately linearly with
defects by neutron irradiation, concentra- dose in the Cr, Mn, and Fe implanted sam-
tions of E' centers in silica or in a-quartz ples.
decrease with increasing dose when the Hosono and Weeks (1990 b) have mea-
dose is sufficient to displace every ion at sured the dose dependence and depth de-
least once (Stevens, 1955; Stevens et al, pendence of the E' centers and POR con-
1958; Weeks, 1965). The decrease in the centrations in Cr-implanted samples.
case of ion implantation is due to the same Figure 6-22 (Hosono and Weeks, 1990 b)
factors that cause a decrease in the case of shows the spectra as a function of dose for
neutron irradiation (Weeks, 1965). The dif- three doses. The spectrum of the sample
ferences between types of implanted ions is with the lowest dose (0.5 • 1016 cm" 2 ) has
attributed to differing reactions between components due to POR's, E' centers, and
substrate defects and ion types. Magruder to Cr + 3 . With increasing dose all the re-
et al. (1990 b) have attributed the differing solved components decrease. The POR
reactions between implanted ion types and and Cr + 3 components are not detected at
substrate ions to differences in the reactiv- a dose of 6 • 1016 cm" 2 . Two types of E'
ity of the implanted ions with oxygen (see centers, shown on the right side of the fig-
Table 6-4). ure, are detected.
Hosono et al. (1990) have investigated By etching the implanted surfaces with
paramagnetic defects in silica samples im- dilute HF solutions, material was removed
planted with ions of the first transition se- to increasing depths. The depths of ma-
ries of elements. The EPR spectra of sam- terial removed were determined by mea-
ples implanted with Ti, Fe and Cu, to a suring, by means of the backscattering
nominal dose of 6 • 1016 cm" 2 , have rela- technique, the distribution of Cr ions re-
tively intense components due to the POR maining after each etching treatment. The
and E' centers. In the spectrum of a sample concentrations of POR and E' centers
implanted with Cr to a nominal dose of were measured as a function of distance
6-10 1 6 cm~ 2 only E' centers were ob- from the implanted surface of the sample.
served. Measurements at room tempera- Figure 6-23 (Hosono and Weeks, 1990 a)
ture as a function of power show that there shows the changes in intensities of these
are two distinct E' components. Neither is two defects with distance from the im-
the one observed in y-ray irradiated silica. planted surfaces. The E' center concentra-
One of these centers saturates at the tions are highest at the surface and de-
highest power (~ 200 mW) while the other crease with distance from the surface. The
is not saturated. On the basis of the tem- POR concentration increases with dis-
perature dependence, shapes of the first de- tance from the surface and is a maximum
rivative of the absorption, and gf-values, at the depth at which the implanted ion
one of these components is attributed to concentration is a maximum. On the basis
358 6 Optical and Magnetic Properties of Ion Implanted Glasses
2.0072
2.069
Figure 6-22. The EPR spectra of SiO2 samples implant-ed with Cr. On the left of the figure the spectra at three
doses, (a) 0.5 • 1016 ions cm" 2 , (b) 3 • 1016 ions cm" 2 , (c) 6 • 1016 ions cm~2, measured at a temperature of 110 K
and attenuation of the microwave power of 0 db. On the right the spectra in the region of the E' center measured
at 300 K and the two power levels indicated on the figure. The thin arrows on the left side indicate the g-values
of the peroxy radical center and the fat arrow indicates the X component. The X component is the one shown
in the lower part of the right side of the figure.
(b)
of their data they concluded that oxygen with increasing dose. The dose dependence
ions were predominantly displaced in the of these two centers are shown in Figure
direction of the implanted ion velocity vec- 6-24. The number of E' centers is three
tors. This preferential displacement of oxy- order of magnitude less than the number of
gen ions provides a reservoir of oxygen at POR's as shown in Fig. 6-24 a.
the peak of the implanted ion concentra- The intensities of the E' center compo-
tion with which the implanted ions can re- nent increase with decreasing temperature,
act. in good agreement with a Boltzmann func-
tion, i.e. for hv <^feB7^I ~hv/kBT, where /
6.5.2 Magnetic Properties is the intensity of the component, h is
of Implanted Ions Planck's constant, v is spectrometer fre-
quency, /cB is Boltzmann's constant and T
In many implanting experiments the ion
is absolute temperature. The intensity of
is implanted in the + 1 charge state. In this
state some ions are paramagnetic and if
they retained this charge state after coming Dose dependence EPR signals
to rest their magnetic properties may be
detected. As noted above in Section 6.1, the
final charge states are a consequence of
reactions between the implanted and sub-
strate ions. The ion may have several possi-
ble charge states, ranging from 0 to ± m,
where m is some integer, usually < 5 (Perez
et al, 1987). In the case of noble gas and
metal ions the final state may well be 0.
These charge states and reaction with
4.0 8.0 12.0
substrate ions determine the magnetic
(a) Dose in 1016 ions/cm 2
properties of the implanted ions. The prop-
erties are also a function of dose, dose rate
POR temperature dependence
and substrate temperature during implan- 15
tation.
O 8 -10 15
6.5.2.1 Magnetic States o 1.6-1016
of Implanted Oxygen in Silica 8 10 16
A u • 10
16
a 8- 10
There are few reports (Arnold, 1973) on
the states of oxygen implanted in glasses. a
The only paper, to our knowledge, on mag- I 5
netic states of implanted oxygen is one by
Derryberry et al. (1990). They report that
the most intense paramagnetic state is the 0
0.002 0.004 0.006 0.008
POR. Beginning with a dose of 0.8 • 10 16
(b) 1/7 in K"1
cm" 2 the number of POR's decreases with
Figure 6-24. (a) Dose dependence of the EPR compo-
the next increase in dose and then increases nents (POR and E') in the spectra of oxygen-im-
with further increases in dose. The E' cen- planted SiO2 glass samples, (b) temperature depen-
ter numbers decrease to a constant number dence of the POR component.
360 6 Optical and Magnetic Properties of Ion Implanted Glasses
the POR component deviates markedly erties. The magnetic properties of such
from a Boltzmann function. With decreas- glasses have been labeled "spin glasses". A
ing temperature, the increase of intensity of major fraction of the published research on
the POR component is much greater than these materials concerns metallic glasses
expected for a Boltzmann dependence, for (Moorjani and Coey, 1984). One chapter in
the highest dose, 6 • 10 16 cm" 2 , as shown Moorjani and Coey's book, chapter V, dis-
in Figure 6-24 b (Derryberry et al., 1990). cusses the properties of insulating spin
This temperature dependence may have glasses. Spin glasses are materials in which
two possible sources. One of these may be the concentrations of magnetic ions or
a wide distribution of relaxation times for states are sufficient for spin-spin interac-
the POR spin-lattice relaxation. With de- tions, such as St'Sj, to be the largest en-
crease in temperature the line width for ergy term in the spin Hamiltonian and in
these spins decreases and contributes to which the spin states do not have transla-
the observed component. The second may tional symmetry. This lack of symmetry
be exchange interactions between POR's and a coupling of spins in which the sum-
in clusters with the result that the clusters mation pathway determines the net mag-
are super-paramagnetic. With decrease in netic moment produces spero- and speri-
temperature the relaxation times for the magnetic materials (Moorjani and Coey,
magnetization of the clusters increase. 1984). Implanting magnetic ions in a sub-
With decrease in temperature increasing strate insures the absence of translational
number of clusters contribute to the com- symmetry. Although the ions may form
ponent. In this case the shape of the com- separate phases, ion doses for which the
ponent should change with decreasing concentrations of implanted ions in the im-
temperature. The singularities would dis- planted layer are greater than a few percent
appear into an almost symmetrical line of the substrate ions in the layer occur for
shape. Derryberry et al. (1990) do not re- doses ^ 1016 ions cm" 2 when implanted at
port such a change in line shape. one ion energy. Even with the formation of
separate phases particle-particle magnetic
interactions may be expected to lead to the
6.5.2.2 Elements of the First Transition properties of spin glasses.
Series
We note that implanting ions at one en-
The paramagnetic resonance spectra of ergy into a substrate material such as SiO2
elements of the first transition series intro- will result in a concentration of ions at the
duced into many glassy solids by thermal maximum of the distribution of the order
processes have been described in several of 1 mol% for a dose of 1015 cm" 2 . In the
thousand papers since Sands' publication case of transition elements, magnetic inter-
(1955) describing the spectra of F e + 3 in an actions between ions with a random distri-
oxide glass. An excellent review of the bution in a substrate is a significant deter-
paramagnetic resonance spectra of the 3 d, minant of the electron magnetic resonance
4d and 5d elements in a few oxide glasses (EMR) spectra of the implanted ions. An-
has recently been published (Griscom, other factor affecting the EMR spectra of
1990). ions, implanted at one energy in most
When concentrations of these ions ex- oxide glasses is the distribution of ions.
ceed approximately 1 mol%, magnetic in- This distribution has a width at half max-
teractions change the EMR spectral prop- imum amplitude ~120nm for 160 keV
6.5 Magnetic States 361
A
•
tral component in samples implanted with
.g 200 r A O
A |
(0.8, 1.3 and 2.8) • 1017 Fe ions cm" 2 . The
A ° spectra shown in Figure 6-27 show that
tr 100
- A •
with an increase in dose above that used by
0 i | i |
0 100 200 300 400 500 Whichard the internal magnetic field in-
Temperature in K creases, and for a dose of 2.8 • 10 17 ions
Figure 6-26. The temperature dependence of the reso- cm" 2 it has a value of ~ 0.7 T.
nance field, line width, and intensity of the Fe EPR
component in the spectrum of a SiO2 glass sample
Using KitteFs conditions for resonance
implanted with 6 • 1016 ions cm" 2 . The implanted for ferromagnetic material with a planar
surface of the sample is parallel to the laboratory field geometry and assuming that the implanted
for the angle 180°, and perpendicular for the angle samples are ideal continuous films (Kittel,
90°. The error in the each data is represented by the 1948), Griscom calculates the magnetiza-
size of the symbol for the data.
tion, M, of the implanted layer based on
the fields for resonance with the applied
laboratory field in the plane and out of the
< 1 • 10 16 ions cm 2 was not a paramag- plane of his samples. He finds that there is
netic state. The reason for this assertion is reasonable agreement between the param-
that if it is assumed that the component is eters of the spectra, #-value and magnetiza-
a paramagnetic component then it would tion, M, at room temperature measured at
be expected that because of the Boltzmann - 9 and - 35 GHz.
dependence of paramagnetic states only The temperature dependence of the in-
0.1% of the total number of ions would be tensity of a sample implanted with 8 • 1016
6.5 Magnetic States 363
Table 6-5. The g-value, line width, and relative intensity of the Fe EPR signal for three implantation doses.
ions cm 2 is shown in Figure 6-28 over the 4 7i M and finds, as expected, that it has the
temperature range of ~100 to ~58OK. same temperature dependence as the inten-
The temperature dependence has the ap- sity.
pearance of a Curie transition with T/C Whichard (1989) showed that the onset
- 5 0 0 K . Griscom (1988) also plots the of the ordered magnetic phase occurs for
value of A = Hres(out of plane)— Ho = doses < 1016 cm" 2 . Based on his data and
using the equation given above we find
that the magnetization, M, of Whichards
(a) A g=2.0
samples implanted with 6 • 1016 ions cm" 2
is M = 0.0002 T. The Griscom et al.'s sam-
ple (1988) with 8 • 1016 ions cm" 2 has M
~ 0.02 T. An increase in dose by a factor of
1.4 increases the magnetization by a factor
/— /-/out of plane of ~ 100. The dose dependence of the mag-
netization is given in Table 6-6.
The Griscom et al. samples were im-
(b) r-H in plane planted with ions whose energy was
AL
H out of plane
OC ~ 100 keV and for the Whichard samples it
Ir
was 160 keV. The concentration of im-
105K"
planted ions at sample surfaces in Griscom
et al.'s samples was much higher than in
/-105K
the Whichard et al.'s samples. The mag-
290 K-U
netic layers in Whichard samples were
0.0 0.1 0.2 0.3 (U 0.5 0.6 0.7 0.8 0.9 1.0
Magnetic field in T
V
normal atmosphere after implantation
Fe /
changed the relative fractions of the chem-
ical states of Fe. The diffusivity of oxygen
at room temperature in silica implanted
with Fe is unknown. In silica it is very
small (Schaefer, 1974). It is known (Webb
et al., 1976) that ion implanted silica has a
Mn / much higher etching rate in dilute HF than
x20 ./ does silica. This higher etching rate may be
Ml .II. ' - * — < * < ^
b) Mn Ions
Figure 6-29 (Whichard, 1989) shows the
Cr.Cu relative amplitudes of the first derivative of
*50 the absorption of the ion related compo-
nent in the EMR spectra of Fe, Mn, Ti, Cr
and Cu ions implanted to the same dose
6 • 1016 ions cm" 2 . The very narrow com-
i i i
2000 3000 4000 G 5000 ponent in the spectra of the Ti, Cr and Cu
Figure 6-29. EPR spectra of silica samples implanted
implanted samples is due to the E' center.
with 6-10 1 6 ions cm" 2 at 300 K, 4|aAcm~ 2 , and The receiver gain for the spectrum of the
160 keV. Fe implanted sample was too small to de-
6.5 Magnetic States 365
tect the E' center. At higher gain it is de- state. No hyperfine components (Mn)
tected as shown in Figure 6-21. (Whichard, 1989) were resolved in the spec-
The temperature dependence of the line tra of the Mn implanted samples. Thus
width, relative intensity and resonance
field of the component due to the Mn ions
Temperature dependence of Fe EPR signal
are shown in Figure 6-30 (Whichard, 1989). resonance field, line width and intensity
No long-range ordering of Mn spins was 3550
detected. The resonance field decreased
and the line width increased to the lowest
temperature at which measurements were
made, ~ 5 K. The relative intensity in-
creased to ~ 80 K and then decreased with
decreasing temperature. This temperature
dependence of these magnetic parameters
are similar to those of the Fe component in
the Fe implanted samples. Thus it is rea-
sonable to assume that the magnetic prop-
erties of that fraction of Mn ions contribut-
ing to the resonance component are in a
spin glass state.
It is evident from Figure 6-29 that the
fraction of Mn ions contributing to the res-
onance component is approximately a fac-
tor of 50 less than the fraction of Fe ions
contributing to the Fe component. Given
the chemical similarities of Mn and Fe im-
planted into the same substrate composi-
tion, it is reasonable to assume that the
chemical states of Mn ions after implanta-
tion are similar to those of Fe. On the basis 100 200 300 £00 500
Temperature in K
of estimates by Perez et al. (1987) of the
fraction of Fe ions in the 0, + 2, and 4- 3 Figure 6-30. The temperature dependence of the reso-
nance field, line width, and signal intensity of the Mn
states, there should be approximately the spectral component in the spectrum of a sample im-
same fraction of Mn ions in these states for planted to a dose of 6 • 1016 ions cm~2 (at 4 uA cm" 2 ,
the same dose as there are Fe ions in this 160 keV, and substrate temperature 300 K).
Table 6-7. The g-value, line width, and relative intensity of the Mn EPR signal for three implantation doses.
the magnetic interactions between the Mn of Cr + 3 has most often been observed in
ions apparently suppressed the hyperfine silicate glasses (Arnold, 1978). If, as in the
structure of any Mn + 2 ions. We note that case of Fe, Cr forms oxide precipitates the
Whichard did not report detection of a various chromium oxide phases, CrO,
g = 4.3 component in Mn implanted sam- Cr 2 O 3 and CrO 2 , would determine the
ples. It appears that Mn ions, randomly magnetic properties and the EMR spectra.
distributed in the silica structure, at least in The Neel transition of Cr 2 O 3 is - 307 K
sites which have crystal fields which pro- (Gray, 1957). Thus we suggest that in the
duce the g = 4.3 component, have not been case of Cr the tendency to anti-ferromag-
detected. netic or speri-magnetic ordering is well es-
Table 6-7, taken from Whichard's disser- tablished at 300 K and no EMR compo-
tation (1989), shows that the relative inten- nent due to Cr precipitates would be ex-
sity and fraction of ions detected based on pected. The Neel transition of Cr colloids
the "paramagnetic assumption" as a func- would be - 4 7 5 K (Arnold, 1980). As dis-
tion of dose differ markedly from the de- cussed in Section 6.3 the optical absorption
pendence shown in Table 6-7. Whichard properties of the Cr, Mn and Fe implanted
attributes this dose dependence to an anti- samples are consistent with absorption ex-
ferromagnetic or speromagnetic ordering pected for particles whose sizes are small
of the Mn spins. He notes that MnO has a compared to the wavelength of the ab-
Neel transition at 118 K and MnO 2 one at sorbed light.
90 K and ascribes the maximum in relative
intensity which occurs at ~100 K, shown d) Ti Ions
in Figure 6-30, to the onset of such transi-
tions. A component due to Ti 3 + is well re-
solved in the spectrum shown for a Ti im-
planted sample in Figure 6-31 (Whichard
c) Cr Ions and Weeks, 1990). The temperature depen-
Hosono et al. (1990) have detected a
component in the spectra of samples im-
planted with doses between 0.5 and
3 • 1016 ions cm" 2 . The #-value (1.97) and
line shape are those expected for Cr + 3 in
oxide glasses (Landry et al., 1967). The
absence of a component due to Cr ions
when the dose of implanted ions > 3 • 1016
ions cm ~2 is evident in Figure 6-22. The
intensity of this component (# = 1.97) de-
creases with increasing dose and is not de-
tected in the spectrum of the sample im-
planted with 6 • 10 16 ions cm" 2 .
3000 3500 4000
The argument which we proposed above
Magnetic field in G
that the fractional distribution of chemical
Figure 6-31. The EPR spectrum of a sample im-
states in the Mn case is similar to that of planted with titanium to a dose of 6 • 1016 ions cm" 2
the Fe case can also be made for the Cr (at 4 uA cm ~ 2, 160 keV and substrate temperature
case. The paramagnetic resonance spectra 300 K).
6.5 Magnetic States 367
>10 1 6 ions cm 2, contained no resolved 1989), KTaO 3 (Arnold and Borders, 1976),
band at 5.2 eV, the energy of a band attrib- and many naturally occurring silicates
uted to Cu + 1 in silicate glasses. They note (Wangetal., 1990).
that in the case of the samples of the other Townsend et al. (1990) have fabricated
glasses the optical absorption at energies optical waveguides in A12O3 by implanting
> 4 e V were too intense to observe this group IV elements. The amorphous state is
band. By comparison with the absorption produced by elements of the group IV col-
spectra of Cu in silica samples in which the umn at doses and substrate temperatures
absorption bands in the 2 to 4 eV range are during implantation, less than for the ele-
attributed to Cu colloids, the absence of ments in other columns of the periodic
these bands in implanted samples of the table. The dose is < 10% of the dose and
other glasses leads to the conclusion that in the substrate temperature during implan-
these glasses a major fraction of the Cu is tation may be 300 K compared with a tem-
in the + 1 state. perature of ~ 80 K required for other ele-
ments (McHargue et al., 1985). Figure 6-33
(Townsend et al., 1990) shows the refractive
index of A12O3 implanted with 5 • 1016 car-
6.6 Glasses Produced bon ions cm" 2 . The data show that larger
by Implantation decreases in the refractive index are pro-
of Crystalline Substrates duced when the implanted face of an A12O3
crystal is the Z face. The damage profile
Irradiation of one of the crystalline and the carbon ion profile have substantial
forms of silica, a-quartz, with neutrons differences as shown in Figure 6-34 (An-
transforms the crystal to a glass with a tonini et al., 1982; Arnold, 1980).
density that is ~ 2 . 5 % greater than the The chemical state of the C ion has not
density of a silica glass formed by thermal yet been investigated. Townsend et al.
processing (Lines and Arndt, 1960; Primak (1990) suggest that the column IV ions act
et al, 1955). The increase in the refractive as catalysts in the process of forming a
index of silica implanted with noble gas glass network: "The distortions associated
ions is ~ 2%. This is the increase expected
from the increase in density which results I./D
from the modification of the structure of Y Z
thermally processed silica by atomic dis- n
h
/77 = 2
1
some conditions of ion implantation are Depth in nm
A12O3 (McHargue et al., 1990a, b), SiC Figure 6-33. Waveguide refractive index profiles (for
(McHargue et al., 1990 c), Si^N* (Arnold an implanted dose of 5 • 1016 carbon ions cm" 2 ):
and Borders, 1976), CaTiO 3 (White et al., 6MeV.
6.6 Glasses Produced by Implantation of Crystalline Substrates 369
(a) (b)
Ion fluence in 10 16
ions cm Ion fluence in 1016 ions cm" 2
) 2 4 6 8 10 0 2 4 6 8 10
i
20 -
A*
n
40
20
60
Fe
40 : \
.£ °
in 40
20
2+
§20 Fe
n i 1 1
a
CD
Figure 6-35. (a) Fluence (in-
1
' I 1 1
iS ° 40 tegrated flux) dependence of
•i 40 the different components
20 ^ - • — • •
present in the Mossbauer
or
Fe'2 + - F e 3 <
\ ^ spectra (A12O3 single crys-
20 0 1 1 tals implanted with 160 keV
57
0 1 I 1
Fe at 77 K). (b) Fluence
40 - (integrated flux) dependence
40
of the components present
20 20 in the Mossbauer spectra of
Feu '. Fe° iron-implanted crystalline
0 n- a-—°~~ r A12O3 (300 K).
10 20 30 10 20 30
Concentration Fe/AI in % Concentration Fe/AI in %
The implanted layers were amorphous for phenomena which will appear upon ion
all doses. The CEMS spectra were attrib- implanting samples chosen from the enor-
uted to a single charge state in sites with mously wide range of glass systems. The
small differences in local symmetries. Re- final charge state of ions from the first tran-
fractive indices, optical absorptions and sition series of elements implanted into sil-
magnetic properties have not been re- ica, range from 0 to + 3 . Implanted Cu has,
ported. apparently, only one charge state, i.e. 0.
Implanted into a boro- or alumino-silicate
glass the charge state is only + 1 . Thus it
6.7 Conclusions and Prognosis was possible, in this case, to control the
charge state of the implanted ion by chang-
This review has been primarily about ing the composition of the substrate. It
ion implanted silica. The reason for the may be possible to control the charge
absence of other glass systems is that little states of the transition elements and other
research has been reported on substrates elements by substrate composition.
other than silica. In our opinion, there are Successive implantation of two or more
many fascinating, scientifically interesting, ions from the first transition series in silica
and useful possibilities in the unknown is still to be done. To our knowledge, co-
6.8 References 371
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White, C.W. (1990 a), Nucl. Instrum. Methods Taylor, A. X, Gibson, R. B., Roberts, X P. (1988),
Phys. Res. B46, 144-148. Opt. Lett. 13, 814-816.
McHargue, C. X, Sklad, P. S., McCallum, J.C., Townsend, P. D. (1987 a), "Optical Effects of Ion Im-
White, C.W, Perez, A., Abonneau, E., Marest, G. plantation", Rep. Prog. Phys. 50, 501-558.
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New York: Reinhold, Chapter 9. D. L., Osterberg, U. (1989), Opt. Lett. 14, 1023-
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Milonni, P.W., Elerly, X H. (1988), Lasers. New Vogel, E. M., Chase, E. W, Jackel, X L., Wilkes, B. X
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Moorjani, K., Coey, X M. D. (1984), Magnetic Vogel, E. M., Kosinski, S. G., Krol, D. M., Jackel,
Glasses. Amsterdam: Elsevier. X L., Friborg, S. R., Oliver, M. K., Powers, X D.
Oppenheim, A. L., Brill, R. H., Dorag, D., von (1989), J. Non-Cryst. Solids 107, 244-250.
Saldern, A. (1970), Glass and Glassmaking in An- Vogel, E. M., Krol, D. M., Jackel, X L., Aitchison,
cient Mesopotamia. Corning, NY: Museum of X S. (1989), Mater. Res. Soc. Symp. Proc. Vol. 152.
Glass. Pittsburgh, PA: Materials Research Society, pp.
Orton, XW. (1968), Electron Paramagnetic Reso-
83-87.
nance. London: ILIFFE Books LTD.
Osterberg, U. (1989), Mater. Res. Soc. Symp. Vol. Wang, L. M., Eby, R. K., Janeczek, X, Ewing, R. C.
152. Pittsburgh, PA: Materials Research Society, (1990), "Proc. Intl. Conf. Ion Beam Modification
pp. 235-243. of Materials, 9-14 Sept., 1990", Nucl. Instrum.
Parke, S., Webb., R. S. (1972), Phys. Chem. Glasses Methods Phys. Res., to be published.
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Perez, A. (1984), Nucl. Instrum. Methods Phys. Res. H. C , Tolk, N. H., Weeks, R. A. (1987), Diffusion
Bl, 621. and Defect Data 53/54, 463-468.
Perez, A., Bert, X, Marest, G., Sawika, B., Sawiki, X Webb, A. P., Townsend, P. D. (1976), /. Phys. D
(1983), Nucl. Instrum. Methods 209/210, 281. (London). Appl. Phys. 9, 1343-1354.
Perez, A., Marest, G., Sawiki, B., Tyliszczak, P.
(1983b), Phys. Rev. B28, 1227. Webb, P. A., Houghton, A. X, Townsend, P. D.
Perez, A., Meaudre, R., Thevanard, P., Sibut, P. (1976), Rad. Eff 30, 177-182.
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p. 171. Brussels, 1965. New York: Gordon and Breach,
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Weeks, R. A. (1967), in: Interactions of Radiation with Whichard, G., Weeks, R. A. (1989), /. Non-Cryst.
Solids: Bishay, A. (Ed.)- New York: Plenum, pp. Solids 112, 1-6.
55-94. Whichard, G., Hosono, H., Weeks, R. A., Zuhr,
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Proc. Vol. 152. Pittsburgh, PA: Materials Research White, C. W, McHargue, C. X, Sklad, P. S., Boatner,
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Weeks, R. A., Silva, M. C , Kordas, G., Kinser,
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Weeks, R. A., Whichard, G., Kordas, G., Appleton, of Surface and Thin Film Analysis. Amsterdam:
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Society, p. 105. Spectroscopy. New York: Dekker.
7 Chalcogenide Glasses
Stephen R. Elliott
a- amorphous
C chalcogen
CBH correlated barrier hopping
COCRN chemically ordered continuous random network
CON chemically ordered network
CRN continuous random network
CVD chemical vapour deposition
CW continuous wave
DOS density of states
EPR electron paramagnetic resonance
ESR electron spin resonance
EXAFS extended X-ray absorption fine structure
FSDP first sharp diffraction peak
g- glassy
IR infra-red
IRMRO intermediate-range medium-range order
IVAP intimate valence-alternation pair
LP lone pair (non-bonding) orbital
LRMRO long-range medium-range order
LRS long-range structure
MAS magic-angle spinning
MD molecular dynamics
MHC minimum holding current
List of Symbols and Abbreviations 379
Te) or alloys or compounds of two such It can be seen from the discussion above
chalcogens. (The conditional glass-former, that the range of possible chalcogenide ma-
TeO2 - viz. a material which by itself does terials forming amorphous solids is essen-
not form a glass, but which does when al- tially infinite in extent, taking into account
loyed with another material - could also be the fact that, in general, the composition of
considered to be a member of this family.) materials within a particular class of chal-
Two common chalcogenide systems con- cogenide can be varied over a wide range
sist of V-VI materials, i.e. compounds whilst still retaining an amorphous struc-
with pnictogen (P) atoms from Gp VB (e.g. ture, and also the possibility of forming
P, As, Sb), where the glass-forming regions multicomponent systems, i.e. involving
are mostly centred around the stoichio- combinations of the classes shown in Table
metric composition P 2 C 3 , and compounds 7-1, allows very many other permutations
with Gp IVB elements, i.e. Si, Ge (denoted of composition to be achieved.
tetragens, T, in view of the prevalent tetra-
hedral coordination associated with such
7.2 Preparation of Amorphous
elements), where binary glass-forming I V -
VI compositions are centred around the Chalcogenide Materials
composition TC 2 , i.e. analogues of silica,
SiO 2 . In addition, amorphous binary III— Very many methods can be used to pro-
VI compounds can be formed with ele- duce chalcogenide materials in an amor-
ments from Gp III B . Of course ternary phous form, some of which lead to bulk
(or higher) compounds within each of the materials, whilst others yield thin films de-
above categories can also be made amor- posited upon a substrate. The composi-
phous (e.g. As-S-Se), as well as ternary (or tional range for which chalcogenide mate-
higher) compounds between categories (e.g. rials can be rendered amorphous depends
Ge-As-Se). on the preparation method used, the more
rapid vapour-quenching (thin film) tech-
Binary metal chalcogenide systems are
niques in general permitting a wider com-
rather rare, exceptions being the com-
position range to be produced in non-crys-
pounds with the Gp VIA metals molybde-
talline form than is the case for those
num and tungsten, viz. MoS 3 , WS 3 or the
methods producing bulk material, notably
selenium analogues, which are unusual in
melt-quenching.
that they can only be prepared in amor-
phous form (see Sec. 7.2.3). More fre-
7.2.1 Melt Quenching
quently, monovalent metals such as the al-
kalis (Gp IA) or the Gp IB elements, Cu and The technique of preparing bulk glasses
Ag, can be incorporated as a ternary com- by means of rapid quenching of a melt is
ponent to form amorphous chalcogenide historically the most established and is still
compounds. the most widely used in the preparation
Finally, halogens (e.g. Cl, Br or I) from of amorphous chalcogenide materials.
Gp VIIB can also be incorporated in Very many chalcogenide materials are, in
chalcogenide materials, e.g. in the binary fact, good glass formers and the melts of
system Te-Cl, or its ternary derivatives such materials, held in sealed evacuated
(Zhang et al, 1988) or as ternary compo- (silica) ampoules, will often vitrify when
nents in Ge- or As-chalcogenide systems cooled relatively slowly ( ^ l - l O O K s ^ 1 )
(Sanghera et al, 1988). by quenching in either air or water. More
382 7 Chalcogenide Glasses
-4 ,
cally similar system As^Se^^ (Kadoun
et al., 1983).
0 i i .. ..
terms of the dominant structural moieties Figure 7-2 b). Compositional dependence of the vis-
cosity activation energy, E^, for liquid As x S!_ x
present in the liquids of these binary
(Chaussemy et al., 1983).
arsenic chalcogenides at a given composi-
tion (Fig. 7-3). The addition of As atoms
to the pure chalcogen (sulfur or selenium)
structure causes the chains therein to be- the As^Sj _x system (Fig. 7-3 c) increasingly
come increasingly cross-linked by the three- are formed which, being almost spherical
fold coordinated As atoms (Fig. 7-3 a); as and therefore contributing little to the vis-
a result, the viscosity steadily increases cosity, cause the precipitate drop in rj at
with increasing As content (region III of x^0.45 (region I of Fig. 7-2 a). (Since the
Fig. 7-2 a). This process continues until the As 4 S 4 molecule is thermodynamically
stoichiometric composition (x = 0.4) is at- more stable than the As4Se4 entity, this
tained, for which (ideally) the structure is accounts for the fact that in the As^Se^^
completely chemically ordered (Fig. 7-3 b) system a pronounced drop in rj for x > 0.45
and the viscosity is a maximum (region II is not observed, but only a small dip at
of Fig. 7-2 a). At still higher As contents, x^0.5 - the structure of the melt in this
discrete molecular species, e.g. As 4 S 4 for case is still extensively cross-linked with
384 7 Chalcogenide Glasses
a high proportion of wrong As-As bonds extreme difficulty, and then only using very
(Kadoun et al., 1983).) high quenching rates; an example is As2Te3
This behaviour of the viscosity of the which, unlike its chemical analogues As 2 S 3
melt, and its microscopic cause in terms of and As2Se3, is very difficult to vitrify.
the structure of the liquid, is consequent- A further factor controlling glass-form-
ly responsible for the glass-forming region ing ability can be regarded in terms of a
in the As^S^^ (0<x<0.43) system being process of frustration; that is crystallisa-
appreciably smaller than that for the tion in a multicomponent melt is prevented
AsxSe1 _x system (0<x <0.57). The spheri- from occurring readily, either by a compe-
cal nature of the As 4 S 4 molecules means tition between the formation of several dif-
that there are insufficient steric constraints ferent types of crystal (with different com-
present to prevent As-rich As-S melts so- positions) or simply due to the (entropic)
lidifying into a crystalline (realgar) struc- difficulty of rearranging many different
tural arrangement on cooling. types of atoms to form a multicomponent
Similar considerations apply also to the crystal. Thus, whilst in some cases glass
^xSex _x system, in which the quasi-spheri- formation is difficult, in the case of say bi-
cal P 4 Se 3 molecule is also very stable ther- nary compositions (e.g. As2Te3), the addi-
modynamically. As a result, melts with this tion of a third (or additional) element usu-
composition (x = 0.57) cannot be vitrified, ally leads to an appreciable improvement
and this composition in fact divides two in glass-forming ability (e.g. Si-As-Te al-
glass-forming regions, viz. 0 < x < 0 . 5 and loys readily form glasses over rather a wide
0.63 < x < 0.85, the latter being centred range of compositions).
around the composition P2Se (Borisova, In the case of ternary compositions, the
1981). glass-forming region (for a given quench-
Another factor that can influence the ing rate) can be represented in a triangular,
glass-forming ability of chalcogenide mate- two-dimensional plot. Fig. 7-4 shows the
rials concerns the kinetics of the quenching glass-forming regions of the Ge-As-
process: in general, the faster the rate of chalcogenide (S, Se, Te) system; it can be
quenching of a melt, the greater is the seen clearly that, whilst the sulphide and
likelihood of forming a glassy and not a selenide materials are both good glass-
crystalline product. Thus, some materials forming materials (i.e. the areas enclosed
can only be produced as bulk glasses with by the glass-formation boundaries are ex-
7.2 Preparation of Amorphous Chalcogenide Materials 385
Si,Ge
80,
P Te As,P
20 40 60 80 20 40 60 80
Figure 7-5. Glass-formation regions in the systems 1) Ge-P-S; 2) Ge-P-Se; 3) Ge-P-Te; 4) Si-As-Te;
5) Si-P-Te; 6) Ge-As-Te (Borisova, 1981).
386 7 Chalcogenide Glasses
average coordination number is given by Table 7-2. Glass-transition and melting temperatures
for some chalcogenide materials.
-1
(7-8) Material Tg(K) Reference rm(K) Reference
tered from the target, and be incorporated tacharya et al., 1987) or the acid-catalysed
into the growing film. decomposition of solutions of these com-
Finally, another technique which can be pounds. Finally, thin films of chalcogenides
used to deposit thin films from the vapour have been prepared by spin-coating, i.e. by
phase is chemical vapour deposition (CVD). placing on a substrate a solution of a chal-
In its simplest form, precursor materials in cogenide material dissolved in a suitable
the vapour phase either decompose or re- solvent, rapidly spinning the substrate to
act together in a heated reactor tube or on produce a thin uniform film of the liquid
a heated substrate; the reactions involved and then finally evaporating the solvent to
can be homogeneous (nucleated in the gas leave a solid chalcogenide layer. This tech-
phase) or heterogeneous (occurring at the nique has been used by Hajto et al. (1987)
surface of the substrate). A variant uses to prepare thin films of a-As2S3 using an-
plasma enhancement (PECVD), or equiv- hydrous n-propylamine as a solvent.
alently glow discharge decomposition, in
which plasma excitation rather than ther-
mal energy provides the driving force for 7.3 Structure
the reaction. There have been a few reports
of chalcogenide materials prepared using 7.3.1 Definitions
PECVD, namely films of As 2 S 3 : H and
As 2 Se 3 : H prepared by the glow-discharge In order properly to discuss the struc-
decomposition of mixtures of AsH 3 with ture of amorphous chalcogenide materials,
H 2 S or H2Se, respectively (Smid and Fritz- it is necessary at the outset to outline a
sche, 1980), and Ge-Se films prepared framework within which the structural fea-
from GeCl 4 and Se2Cl2 (Blanc and Wilson, tures can be described. With this in mind,
1985). it is convenient to consider the structure on
three different ascending length scales ac-
cording to the scheme proposed by Elliott
7.2.3 Other Preparation Methods (1990) (see also Chap. 4 and Vol. 1 of this
series).
A number of other techniques can be
used to prepare chalcogenide materials in
7.3.1.1 Short-Range Order
amorphous form, many of which are only
of academic interest. The simple act of In covalently-bonded amorphous mate-
grinding a powder can introduce such a rials with strongly directed bonding, such
degree of shear-induced strain that crystals as chalcogenides, short-range order (SRO)
are transformed into an amorphous phase; can be defined in terms of rather well-
this effect occurs for the case of GeSe 2 , for defined coordination polyhedra (see Fig.
example. The solid precipitated products 7-10). Thus the parameters which are suffi-
of reactions occurring in solution can also cient to describe topological SRO are the
be amorphous. Thus, a-As2S3 is formed type and number Nj of nearest neighbours
by passing H 2 S gas through a solution of j around an origin atom of type i, the near-
As 2 O 3 in dilute hydrochloric acid. Simi- est-neighbour bond length rtj, the bond
larly, powdered a-WS3 and a-MoS 3 can angle subtended at atom i, 6t, and the cor-
be produced by the thermal decomposition responding quantities when atom j is re-
of ammonium tetrathiotungstate (Deroide garded as the origin, viz. Nt and 9j. Thus,
et al, 1986) or tetrathiomolybdate (Bhat- this description involves both two and
392 7 Chalcogenide Glasses
tron scattering measurements (Walter et al., probe the collective behaviour of several
1988), which can be understood in terms of atoms, which are more useful in this regard.
essentially vibrationally decoupled (molec- Nevertheless, one aspect of the diffrac-
ular-like) excitations of GeSe 4/2 tetrahe- tion results on chalcogenide materials has
dra, with a vibrational frequency compara- been ascribed to the influence of MRO,
ble to that of GeBr4 molecules. and this is the so-called first sharp diffrac-
It has been assumed in the above that tion peak (FSDP) or pre-peak in the struc-
the materials are completely chemically or- ture factor, S ( 0 . This peak almost invari-
dered, and hence each apex of the polyhe- ably occurs at a value of scattering vector
dral units is occupied by a chalcogen atom, Q ~ 1 A" 1 in amorphous compound chal-
which acts as a bridging link between two cogenides. This feature is referred to as a
units. In the case of more complicated pre-peak because Fourier transformation
(e.g. ternary) systems, or those containing of S ( 0 , both including and omitting this
wrong bonds, often the type of the poly- peak, produces essentially indistinguish-
hedral unit remains unchanged but the able real-space correlation functions, indi-
chalcogen atoms at the apices are substi- cating that the peak does not contain
tuted by other elements, thereby changing structural information about SRO, being
the local connectivity of the units. In some associated instead with subtle MRO struc-
cases, however, the addition of network- tural arrangements.
modifying cations causes a change in the The FSDP is anomalous in a number of
geometry of the structural unit. An exam- ways. It is observed in a wide variety of
ple is glassy B 2 S 3 ; the addition of either mixed chalcogenide amorphous materials,
Li + or Tl + ions causes the coordination of e.g. As 2 S 3 , As 2 Se 3 , GeS 2 , GeSe2, as well
the B to change from planar trigonal to as the corresponding oxide materials (e.g.
tetrahedral (Eckert, 1989), exactly as in the SiO 2 , B 2 O 3 ) and also a-P and a-As, but
corresponding borate systems. it is not present for the case of the pure
chalcogen a-Se, or Ge or Si. Although the
position of the FSDP is at Q±«1 A" 1 for
7.3.2.2 MRO in Chalcogenides
the case of the chalcogenides (and As and
As mentioned in Sec. 7.3.1.2, MRO is P), it is somewhat larger (Qx«1.5 A"1) for
generally prevalent in amorphous chalco- oxide materials. Nevertheless, if the struc-
genide materials due to the low (two-fold) ture factor is plotted against the reduced
coordination associated with the chalco- variable Qr l9 where rx is the nearest-neigh-
gen atoms; as a result, the degree of cross- bour bond length, the FSDP's of chalco-
linking is sufficiently low so that a three- genides and oxides alike fall at approxi-
dimensionally isotropic structure does mately the same value, viz. Q1r1^ 2.5
not necessarily result, and superstructural (Wright et al., 1985) (see Fig. 7-14), perhaps
units may form. However, it is difficult to indicative of a common origin.
probe quantitatively the type and extent of The FSDP alone of all the peaks in S (Q)
MRO in glasses: in general, those tech- shows anomalous behaviour as a function
niques, such as diffraction and EXAFS, of temperature and pressure. The intensity
which are sensitive to pair correlations of of the FSDP increases with increasing tem-
atoms are rather insensitive to MRO, and perature in for example a-As2S3 (Busse,
instead it is techniques such as vibrational 1984), As2Se3 (Busse and Nagel, 1981) and
spectroscopy (e.g. Raman scattering), which GeS 2 (Lin et al., 1984), as well as in SiO 2
7.3 Structure 397
2.5 r-
g-GeSe2
2.0- 10 K Glass
1.5
a
i/)
1.0
explanations have been proposed. These Using this relation, correlation lengths in
can be effectively divided into two cate- the range D& 20-30 A are inferred from
gories, depending on how the peak in S (Q) the width of the FSDP. In addition, the
is assumed to originate. position of the FSDP in this picture is de-
One model assumes that the FSDP is termined by the periodicity in real space via
separate from the rest of S(Q), i.e. it is
regarded as a single Fourier component :2n/Q± (7-15 b)
in reciprocal space arising, therefore, from
where d is the spatial repeat distance. For
a (quasi-)periodic correlation function in
Q± ~ 1 A" 1 , this implies a repeat distance
real space characteristic of the MRO. The
of d - 5 - 6 A.
width of the pre-peak in S (Q) then arises
This model, essentially based on a mi-
from the damping in the amplitude of
cro- or quasi-crystalline approach in which
the real-space oscillations, and the Debye-
regions of the structure have a more- or
Scherer equation relating diffraction line
less-ordered structural arrangement, has
broadening to crystallite size can be used
some appeal since many crystalline chalco-
to provide a relationship between the
genides are layer materials, and the repeat-
FSDP peak width AQ and D, a characteris-
ing element is then taken to be the inter-
tic coherence length over which the period-
layer separation which is assumed to per-
icity in real space is maintained:
sist into the amorphous phase (e.g. Vai-
(7-15 a) polin and Porai-Koshits, 1963; Leadbetter
7.3 Structure 399
and Apling, 1974; Busse, 1984). Various general by Moss and Price (1985) and
variants of this picture involving interlayer Fowler and Elliott (1987), perhaps associ-
correlations have also been proposed, e.g. ated with the packing of coordination
that involving crumpled layers (Tanaka, polyhedra (although the precise clusters
1988), and that of Cervinka (1988) in which were not identified). Veprek and Beyeler
a parallel ordering in a particular orienta- (1981) have further proposed that, whilst
tion of pairs of configurations of between the FSDP may result from many Fourier
two and five connected coordination poly- components of the real-space correlation
hedra (effectively forming layers) is as- function, nevertheless it may be associated
sumed to occur. with regions of low atomic occupancy
The second interpretation of the FSDP characterised by the minimum in the radial
is in terms of a cluster picture which is, in distribution function (RDF) beyond the
Fourier terms, the converse of the above SRO correlations (related to the packing of
model. In the simplest case, there is a single coordination polyhedra and the interstitial
(broad) peak in real space at rm characteris- voids between them). However, one incon-
ing the MRO, which produces a strongly trovertible example of a cluster origin for
damped sinusoidal function in reciprocal the FSDP is provided by thin evaporated
space of which the observed FSDP is sim- films of As-S materials. These contain
ply the first, most intense peak. Thus in this quasi-spherical As 4 S 4 molecules (see Sec.
picture, the FSDP in itself has no struc- 7.2.2) and the very intense FSDP in the
tural significance (c.f. Eq. (7-15)). This ap- diffraction pattern of such films has been
proach is therefore similar to that used in convincingly explained in terms of scatter-
the interpretation of the scattering from ing from such clusters (Wright et al., 1985).
molecular liquids such as CC14. In this Whilst the explanation of the FSDP in
case, the total measured structure factor terms of scattering from a quasi-ordered
can be written as the sum of two terms stacking of layers is appealing, it is unlikely
to be a general solution for several rea-
S(Q) = fm(Q) + Dm(Q) (7-16) sons: an FSDP is observed at approxi-
where Dm(Q) is the molecular-packing mately the same value of reduced coordi-
structure factor describing the inter-molec- nate (Qr±) even for those cases (e.g. SiO2)
ular interference arising from the scatter- where there is no evidence whatsoever for
ing of neutrons or X-rays from structural layering in either crystalline or amorphous
(molecular) entities separated by an aver- phases; furthermore, a quasi-regular stack
age distance rm, and fm(Q) is the molecular of layers extending over a correlation
form factor describing the mtra-molecular length D « 20 A would not be expected to
scattering. Dm(Q) is dominant at low Q val- survive in the liquid state; and finally, if
ues and is highly damped because of the such a quasi-microcrystalline stacking of
large fluctuations in rm, whereas fm(Q) is layers were to occur in the glassy phase,
much less damped (because fluctuations in many more peaks would be expected to be
intra-molecular covalent bond lengths are observed in the structure factor, S(Q)
considerably smaller than those for rm), (Wright et al., 1987). Conversely, in the ab-
and it therefore dominates at high values sence of well-defined molecular species
ofQ. such as As 4 S 4 in the structure, it is difficult
The cluster picture has been proposed to associate particular structural features
for the case of amorphous chalcogenides in with clusters. For instance, such clusters
400 7 Chalcogenide Glasses
cannot be related to just the coordination that the structure becomes chain-like
polyhedra themselves, but instead may be or one-dimensional (ID) (see Fig. 7-17b).
defined by the excluded volume, i.e. the The structures of the corresponding glassy
interstitial space, surrounding a particular phases of these materials are believed also
coordination polyhedron and which re- to contain similar structural elements.
sults from steric effects (see e.g. Galeener, Consequently, the bonding in amorphous
1985). Si and Ge chalcogenides with ID or 2D
Finally in this section on general aspects structures has a weak Van der Waals com-
of MRO in amorphous chalcogenides, ponent between the chains or layers, re-
mention should be made of experimental spectively, in the structure as do the As
data relating to the local dimensionality of chalcogenides which, because of the trigo-
the structure. In the case of IV-VI mate- nal pyramidal coordination, also can be
rials, where the coordination polyhedron regarded as being layer-like (see Fig. 7-3 b).
is a tetrahedron centred on the tetragen, This is in contrast to the case of three-
both corner- and edge-sharing of these dimensionally bonded materials (e.g. Ge or
units is possible whilst maintaining the SiO2) in which covalent bonding is domi-
normal two-fold coordination of the chal- nant.
cogen (Fig. 7-17), and both types of con- Such weak Van der Waals interactions,
nection are found in varying proportions characteristic of low-dimensional solids,
in the crystalline compounds of this sys- can be investigated using pressure as a
tem. Thus, for silica (SiO2) and germania probe. Extensive measurements of the
(GeO2), only corner-sharing of tetrahedra pressure dependence of the optical absorp-
occurs; as a result, a three-dimensional tion edge have been performed for chal-
covalently-bonded structure results. In the cogenide materials (see e.g. Besson et al,
case of crystalline GeSe2 and GeS 2 , how- 1981), and some results due to Tanaka
ever, a proportion of edge-sharing connec- (1989 a) are shown in Fig. 7-18. It can be
tions also occur; as a consequence, a two- seen that indeed chalcogens, As and Ge
dimensional (2D), layer-like structure re- chalcogenides, in both amorphous and
sults (see Fig. 7-17 a). Finally, for the case crystalline forms, exhibit marked red shifts
of crystalline SiSe2 and SiS2, only edge- in the optical gap with increasing pressure,
sharing connections occur, with the result due to the preferential compression of the
-n
allotropic forms are known, each based
GeSe 2
^ t r a n s ^ on a packing of S 8 (cyclooctasulfur) rings
1 ^—iGe (Rawson, 1967). The high-temperature
ir
[ H> - — c-Se form melts at 388 K to a low viscosity
i i i i liquid, consisting of monomeric S8 rings;
50 100
Pressure (kbar) at the so-called ^-transition point (433 K),
Figure 7-18. Pressure dependence of the optical the rings start to break and a high viscos-
bandgap for glasses (g) and amorphous thin films (f) ity liquid forms, consisting of long (10 5 -
and crystalline (c) semiconductors (Tanaka, 1989 a). 106 atoms) polymeric chains (Myers and
GeS2 crystals have both two-dimensional (2D) and Felty, 1967). Glassy sulfur can be quenched
three-dimensional (3D) forms. (Polyacetylene is ab- from melts above the X point; however, the
breviated as PA).
low value of Tg (=246 K) has precluded
extensive work on this material. Three
space between chains or layers; the de- structural modelling studies have been per-
crease in the gap arises because of an in- formed for glassy sulfur: an early simula-
crease in the broadening of the top of the tion by Malaurent and Dixmier (1977) was
valence and the bottom of the conduction based on a freely rotating chain model (in
band due to an increase in repulsive inter- which the dihedral angle is not con-
actions (overlap) between filled lone-pair strained). More recently, Popescu (1987)
p-orbitals associated with the chalcogen has modelled the structure of liquid and
atoms. In contrast, crystalline Ge or a-Si: H glassy S in terms of two models, one a re-
exhibit essentially zero pressure coefficients laxed packing of chains and the other with
of the optical gap, reflecting the lower com- a stacking of S 8 rings, assuming a nearest-
pressibility of these 3D materials. neighbour bond length of r1 = 2.07 A and
a bond angle of 0 = 108°; the structure of
7.3.3 Structure of Specific Amorphous the glassy phase was inferred to comprise a
Chalcogenide Materials mixture of these two structural configura-
tions, although the experimental data com-
In this section, we will discuss the struc- pared with were very old (Tompson and
tures of specific chalcogenide materials, Gingrich, 1959). Furthermore, Stillinger
classified according to the categories given etal. (1986) have performed a molecular
in Sec. 7.1.1 (see Table 7-1). dynamics simulation of cyclooctasulfur in
the liquid state and produced a quenched
7.3.3.1 Structure of Pure Chalcogens amorphous solid structure from the liquid
Since chalcogen elements are normally starting state. More recently, Winter et al.
two-fold coordinated, the structural con- (1990) have performed a high-resolution
402 7 Chalcogenide Glasses
1 1 1 1 1 1 1 1
peratures the average nearest-neighbour
coordination number (Nx«3) is much
larger than the optimum coordination
number mc = 2.4 for glass formation (Eq.
7-8) resulting from the application of con-
1
straint theory (see Sec. 7.2.1). Perhaps Te
could be prepared as a glass by very rapid
2 _-
i1
5
1 1
6
°
1
Experimental
Model n
1 1
quenching from the high-viscosity liquid
state just above the melting point, where
JVi « 2.5. However, amorphous thin films
r(A)
of Te can be prepared by vapour deposi-
Figure 7-20. Comparison of the RDFs predicted by
the quasi-random coil model and measured experi-
tion, in which a chain-like structure also
mentally for a-Se (Corb et al, 1982). seems to exist (Ichikawa, 1972).
Some structural investigations have been
carried out on alloys of chalcogen elements,
1980) as well as by NMR studies (Warren e.g. on Se^Te^^ using neutron diffraction
and Dupree, 1980). Glassy Se is more easy (Bellisent and Tourand, 1980). It was found
to prepare by melt quenching than is the that the structure of amorphous alloys
case for S (Rawson, 1967), probably be- (l>x>0.6) and liquid alloys (l>x>0.3)
cause Se8 rings are more unstable; how- could be well fitted by a chain-like model,
ever, the glass-transition temperature for in which Te substitutes for Se atoms whilst
Se is also low (Tg = 303 K). maintaining two-fold coordination. In the
Te, unlike S and Se, has only one crys- more Te-rich liquid alloys, however, the in-
talline form; this trigonal modification fluence of three-fold coordinated Te atoms
comprises infinite spiral chains packed in a could not be neglected. Finally, an interest-
parallel arrangement (as in trigonal Se) ing feature of Se-Te alloys is that if the
with a bond length of 2.86 A and a bond metallic crystalline phase (of Se67Te33),
angle of 9 = 102°. Above the melting point, produced by the application of high pres-
at 726 K, the chain structure starts to sure to the amorphous form, is quenched
break up, with the shortened chains be- to atmospheric pressure and 223 K, the
coming entangled and cross-linked by semiconducting trigonal form results but,
three-fold coordinated Te sites with the when heated up to 300 K, the material be-
melt ultimately becoming metallic; recent comes amorphous again (Mushiage et al.,
neutron scattering measurements by Me- 1983).
nelle et al. (1987, 1989) indicate that the
nearest-neighbour coordination number
7.3,3.2 Structure of V-VI Materials
increases from a value of N± «2.5 just
above the melting point to Nt^3 at The most commonly studied materials
T = 1100K. A very recent molecular dy- in this system are the As chalcogenides,
namics simulation of the structure of liquid based on the stoichiometric compositions
Te has confirmed this picture (Hafner, As 2 S 3 , As2Se3 and As2Te3.
1990). It is not possible to quench the high- The structure of amorphous As 2 S 3 , in
temperature low-viscosity (metallic) melt both bulk glassy and amorphous thin-film
into a glassy form (Moffat et al., 1964); a forms has been studied by Daniel et al.
possible reason for this is that at high tem- (1979), and the experimental data are
404 7 Chalcogenide Glasses
6000
£000
ft /^
2000
-1200 0
V
0 24 10
r(A)
2.4
0.8 •
2.0
o <
0.4 i 1.6
a
z
0.0
-0.-4 f
i
\j
A \\
r
A
\JVw\
in
c
o
_Q
1.2
0.8
0.4
f\ k
i
\7
^
a
-0.8 0.0 Vn
0 16 20 24 4 6 8 10
Qi r(A)
Figure 7-21. X-ray (X) and neutron (n) diffraction data for samples of amorphous As 2 S 3 : - bulk glass, thin
film, annealed film (Daniel et al, 1979).
shown in Fig. 7-21. Although superficially structure of the film is well described by a
similar, in fact there are a number of signif- packing of quasi-spherical As 4 S 4 mole-
icant differences in the structure between cules which contain As-As homopolar
film and glass. The structure of the glass is bonds (Wright et al., 1985) (see Fig. 7-3 c).
both chemically and topologically more Yang et al. (1987) have also studied the
ordered than that of the evaporated film: occurrence of like-atom bonds in glassy
the asymmetry on the high-r side of the As^Si-* using EXAFS.
first peak in the real-space correlation The question of broken chemical order in
function for the films (due mainly to As-S stoichiometric glassy As 2 S 3 , i.e. the exis-
bonds, with a length of 2.26 A) can be ac- tence of homopolar As-As and S-S bonds,
counted for by the presence of a significant has been much discussed. There now ap-
proportion of As-As wrong bonds with a pears to be incontrovertible evidence for
bond length of ~2.5 A. The structure of the existence of a small concentration
the stoichiometric glass is thus consistent (~1%) of such homopolar bonds in stoi-
with that expected from the 8-N rule (see chiometric material; evidence comes from
Fig. 7-3 b) where chemical order is domi- Raman scattering measurements (Ewen
nant, with an As-S bond length of 2.28 A and Owen, 1980; Tanaka et al., 1985) where
and bond angles at the As and S atoms the stretching frequency for As-As bonds
inferred to be 102° and 99.5°, respectively (at ^220 cm" 1 ) is readily distinguishable
(Cervinka and Hruby, 1982), whereas the from that corresponding to As-S bonds in
7.3 Structure 405
AsS 3/2 units (344 cm 1), as well as from Finally, Pfeiffer et al. (1989) have
Mossbauer spectroscopy (Boolchand et al., analysed the MRO in their models in terms
1986), and it appears that the concentra- of the correlation between dihedral angles
tion of wrong bonds increases markedly subtended by the S atoms. In the orpiment
with increasing temperature from which structure there are two distinguishable S
the melt is quenched (Tanaka et al., 1985). sites: one occurs in a helical (H) arrange-
As K-edge EXAFS measurements have ment of alternating As and S atoms and is
also revealed an increase in the static disor- associated with two different dihedral an-
der of the nearest-neighbour (As-S) bond gles (68°, 146°); the other is in a bridging (B)
length with increasing quench temperature site between two different helices, for which
(Yangetal., 1987). the two dihedral angles are identical (163°,
A number of models have been con- 163°). Pfeiffer et al. (1989) found in their
structed to simulate the structure of glassy models a slight preponderance for B and H
As x S 1 _ x alloys. The stoichiometric mate- sites (see Fig. 7-22), indicating that perhaps
rial has been simulated using computer-re- the structure of glassy As 2 S 3 retains ves-
laxed ball-and-stick models with perfect tiges of the helical arrangement found in
chemical order and connectivity (Pfeiffer the crystal, which would be one manifesta-
et al., 1989), a model generated by a three- tion of the MRO. However, there are two
step process involving packing atoms ran- distinct (distorted) As sites in the orpiment
domly in a box with subsequent structural structure as well, and these can be identi-
relaxation and reformation of bonds to
give a low-energy structure (Fujiwara et al.,
1981), and various models generated by 'B .'
,120
procedure (Itoh et al., 1982) and by a
Monte Carlo repositioning of atoms in or-
der to give the best fit to the experimental 100 * • • • *
fied using 75As nuclear quadrupole reso- evidence being apparent for anionic subsite
nance (NQR) spectroscopy in terms of two segregation.
distinct asymmetry parameters rja of the In contrast to the case of the S- and
electric field gradient tensor (Rubinstein Se-based As chalcogenides, where the SRO
and Taylor, 1974). However, in glassy of glass and crystal appear to be very sim-
As 2 S 3 (and As2Se3), similar measurements ilar, the structure of the glassy and crys-
have revealed that in fact 70% of the sites talline forms of As2Te3 appear to be very
are symmetric, with only 30% which could different: crystalline As2Te3 contains As
have an environment similar to that in sites which are octahedrally coordinated
crystalline orpiment (Szeftel and Alloul, by Te, whereas the glass contains mainly
1979). The interpretation here is that a sig- AsTe3/2 pyramidal units with an As-Te
nificant part of the structure can be de- bond length of 2.65 A, an As bond angle of
scribed in terms of a CRN, with only a 98° and Te bond angles in the range 9 5 -
relatively minor proportion having a MRO 98°, as found from X-ray diffraction stud-
in the form of cross-linked helical chains. ies (Cornet and Rossier, 1973; Cervinka
Phillips et al. (1980) (see also Phillips, 1981) and Hruby, 1982), from 75As NQR (Szeftel
have also proposed that MRO in the form and Alloul, 1979), and from 125Te absorp-
of orpiment-like structural elements exists tion (Faigel et al., 1983) and 129 I emission
in the glass. They proposed that the struc- Mossbauer experiments (Boolchand et al.,
ture consists of the twelve-membered rings, 1982 a, b). However, there is also evidence
found in orpiment, linked together in a that some of the Te atoms in glassy As2Te3
chain-like fashion by bridging chalcogen are three-fold coordinated (Cornet and
atoms, with two extra chalcogens (outrig- Rossier, 1973; Boolchand et al., 1982a, b).
125
gers) bordering each raft on the other sides Te and 129 I Mossbauer measurements
of the ring from the chain connections. have also been performed on the binary
The structure of glassy As2Se3 appears (As2Se3)JC(As2Te3)1_JC glass system (Wells
to be more-or-less isomorphous with that and Boolchand, 1987) in which evidence is
of g-As2S3, as found from NQR studies adduced for broken chemical order, i.e. the
(Szeftel and Alloul, 1979) and X-ray diffrac- presence of chalcogen-chalcogen wrong
tion data (Cervinka and Hruby, 1982), ex- bonds. Vazquez et al. (1986) have under-
cept that the As-Se bond length (2.43 A) is taken an X-ray diffraction study on the
correspondingly larger than for As-S, and binary system As0 2Se0.5Te0 3 , and have
the bond angles subtended at As and Se simulated the structure using a Monte
atoms are inferred to be smaller, viz. 100° Carlo approach in which As atoms were
and 95°, respectively (Cervinka and Hruby, assumed to be either three-fold or four-fold
1982). Chen et al. (1984) have reported a coordinated.
large-scale domain structure in evaporated The structure of the Sb chalcogenides
thin films of a-As2Se3, in the form of polyg- has been relatively little studied. Cervinka
onal domains with diameters up to 1000 A. and Hruby (1982) performed an X-ray dif-
75
As NQR measurements have also been fraction study of two forms of bulk amor-
carried out on the mixed chalcogenide glass phous Sb 2 S 3 , one formed by very rapid
system, As 2 S x Se 3 _ x (Treacy et al., 1983). (roller) quenching, and the other formed by
These studies found that S substituted for a chemical reaction technique (precipita-
Se, so that the basic structural units com- tion of Sb 2 S 3 by passing H 2 S through a
prised AsS x/2 S (3 _ x)/2 pyramids, with no solution of SbCl3). In both cases, trigonal
7.3 Structure 407
V V V V V V
5 6 7 8 9 10
10 -
>
LJLJ
o
v 10 v 9
tltt Uti tl
ti t u , I , , , , I
10 20 30 50 60
a) E(meV)
a) 6O O.O
GeSe 2 DOS13K
Fig. 7-28 b correspond to the vibrational assigned a (Raman) peak at 265 cm 1 (and
modes of GeSe 4/2 tetrahedra which, in 175 cm""1) to vibrations of Ge-Ge bonds
the central-force-field model of Sen and in ethane-like (Ge2Se6/2) structural group-
Thorpe (1977) where bond-bending forces ings. Unfortunately, even the highest-reso-
are neglected, are vibrationally decoupled lution inelastic neutron scattering spec-
as long as the chalcogen bond angle is near trometers available have a considerably
90°. The origin of the other features in the worse energy resolution than is routinely
VDOS is less clear, although Bridenbaugh attained in Raman scattering experiments;
et al. (1979) and Kumagai et al. (1977) have as a result, the companion line has not yet
7.3 Structure 413
been unambiguously resolved from the A± Malyj etal. 1985; Tenhover etal., 1984,
mode in inelastic neutron scattering mea- 1985; Susman et al, 1986; Sugai, 1987). In
surements (Gladden et al., 1988). addition, 29Si MASNMR experiments have
There has been some controversy con- been performed on these materials (Ten-
cerning the atomic coordination in the ma- hover et al, 1988; Eckert, 1989) as well as
terial a-GeSe (see Fowler and Elliott, 1982, inelastic neutron scattering measurements
for a review), although the anomalous (Arai et al, 1988). Although there is no
X-ray scattering data of Fuoss et al. (1981) consensus concerning the detailed assign-
seem to favour 3 : 3 coordination, with a ment in terms of vibrational modes of the
Ge-Se bond length of 2.4 A and an aver- various bands observed in the Raman
age bond angle of ^106° (Uemura et al., spectra of these glasses (Arai etal, 1988),
1974). A modelling study by Fowler and nevertheless it is generally agreed that the
Elliott (1982), in which 3 : 3 coordination structure of the glasses cannot be under-
was assumed, gave good agreement with stood in terms of either being completely
the neutron scattering results of Uemura chain-like (i.e. 100% edge-shared units) or
et al. (1974) and also the anomalous X-ray completely corner-sharing (as in SiO2), but
scattering results of Fuoss et al. (1981). that both types of connection are present
Pohle et al. (1985) have investigated the with edge-sharing being dominant. 29Si
structure of amorphous Ge 2 Se 3 using X-ray MASNMR results (Tenhover etal, 1988;
diffraction, and found that the structure Eckert, 1989) provide evidence for three
can be understood in terms of corner- distinct types of Si environment in the glass
sharing (Ge2Se6/2) structural units, i.e. con- compared with the single site in the crystal
taining a Ge-Ge homopolar bond. (Fig. 7-29); these have been ascribed to
The macrostructure of obliquely-evapo- SiX4/2 units (X = S, Se) having zero, one
rated a-GeSe2 (and GeS 2 and GeSe3) films and two edge-sharing connections (labelled
exhibiting a columnar microstructure has E°, E 1 , E 2 , respectively). Tenhover et al.
been investigated by Rayment and Elliott (1988) find that in glassy SiS2 and SiSe2 the
(1983), Spence and Elliott (1987) and Ver- proportions of these sites are approxi-
rall etal. (1988 b) using small-angle neu- mately 25% E°, 50% E \ and 25% E2.
tron and X-ray scattering. An extensive structural modelling study
The Si chalcogenide glasses SiS2 and of glassy SiSe2 (SiS2) has been undertaken
SiSe2 also exhibit extremely interesting by Gladden and Elliott (1987, 1989) in
structural features. The crystalline modifi- which the neutron diffraction data of John-
cations of these materials are chain-like son et al. (1986) is best fitted by a mixture
structures consisting entirely of edge- of structural groupings, including about
shared SiX4/2 tetrahedra (X = S, Se), and 15% of the cross-linked chain cluster (essen-
there is much experimental evidence that tially a 12-membered ring consisting of
this form of MRO persists in the glassy four E 1 and two E° units) proposed by
phase as well. Neutron diffraction mea- Griffiths etal. (1984) (see also Griffiths,
surements have been carried out on the 1986) with the rest of the structure in the
glassy Si x Se!_ x system (Johnson etal., form of random chains containing an aver-
1986; Johnson, 1986), and many Raman age of seven E 2 units, of which approxi-
scattering studies have been performed on mately 15% show some degree of local
both SiS2 and SiSe2 glasses (Tenhover parallelism between two chains extending
etal., 1983a, 1983b; Griffiths etal., 1984; for two or three E 2 units. Fig. 7-30 shows
414 7 Chalcogenide Glasses
bond length of 3.4 A (Chien et al., 1984). tially with respect to C-H bonds. As a
The structure proposed by Chien et al. result, in some cases there appears to be
(1984), based on modelling studies, is of a evidence, from the Raman spectra, for a
chain-like structure built from Mo atoms type of microphase separation in which
with an alternating sequence of long and discrete molecular species, e.g. AsBr3
short bonds and with disulphide (S-S) (Koudelka et al., 1979) and S8 rings (pre-
bonds between two S atoms in alternate sumably formed from the chalcogens dis-
octahedra. It is interesting that the X-ray placed by the halogens) are dissolved in the
scattering intensity shows a sharp intense remaining glassy matrix.
FSDP at Q i - l A " 1 (Chien et al., 1984) In the case of the binary halogen-
which, because of the relative weightings of chalcogen Te-X (X = Cl, Br) materials dis-
the scattering factors involved, must be due covered recently (Zhang et al., 1988; Lucas
almost entirely to Mo-Mo correlations. and Zhang, 1990), bonds between halogens
Chien et al. (1984) account for this feature and chalcogens must occur. Zhang et al.
in terms of a local parallel coupling of (1988) suggest that the structure of glassy
chains, much as in the case of g-SiSe2 or Te3Cl2 or Te3Br2 is similar to that of the
SiS2 (Gladden and Elliott, 1989). corresponding crystal (Kniep et al., 1973),
which is based on helical Te chains, in
which every third Te atom is bonded ax-
7.3.3.6 Structure of Halogen Chalcogenides ially to two additional halogen atoms,
The structural and other properties of a making such Te atoms tetrahedrally coor-
wide range of halogen-containing chalco- dinated (see Fig. 7-31 a), and the structure
genide glasses have recently been exten- of glassy Te2Cl and Te2Br is also proposed
sively reviewed by Sanghera et al. (1988). to be similar to that of the crystalline mod-
In general, the structural effect of the in- ification (see Fig. 7-31 b), which consists of
clusion of halogens is for the atoms to act as a ladder-like structure of two intercon-
network terminators, i.e. singly-coordinated nected Te chains, with bridging halogen
halogen atoms substitute for two-fold co- atoms. However, there does not yet appear
ordinated chalcogens, and as a result the to be any direct structural evidence for
structure is depolymerised and the viscos- these proposed structures.
ity is concomitantly dramatically lowered
(Rawson, 1967). Although direct structural
techniques (e.g. diffraction) appear to have 7.4 Defects
been seldom used for these materials, with
the exception of the (GeS2)JCBr1__x and
(GeS^Ji _x systems (Wagner et al., 1988), 7.4.1 Introduction
Raman spectroscopy has been widely ap- Defects can only be discussed sensibly in
plied, e.g. for the As-S-I system (Koudel- the context of some reference structure
ka and Pisarcik, 1982, 1984), As-S-Br which is non-defective. In the case of crys-
(Koudelka et al., 1979; Koudelka and talline materials, this requirement is read-
Pisarcik, 1983), Ge-S-Br (Koudelka et al., ily satisfied, in terms of a perfect single
1984), and G e - S - I (Sanghera et al., 1988). crystal, but in the case of amorphous mate-
In all cases it appears that the halogens (H) rials the situation is not as clear-cut: what
replace the chalcogens (C) in the structure, is to be taken as the reference, non-defec-
i.e. As-H or, Ge-H bonds form preferen- tive (i.e. ideal), non-crystalline structure?
7.4 Defects 417
b)
600
91 0.28 032 036
a) 0 b)
VELOC!TY(mm/s)
119
Figure 7-33. (a) Sn Mossbauer spectra of glassy (Ge0 99Sn0 01)xSe1_JC alloys near the stoichiometric composi-
tion (x = 0.333) showing evidence for two chemically inequivalent sites (Boolchand, 1986). Site A is a singlet
centred near v = 0 mm s ~1 and site B is a doublet displaced to about 2 mm s ~1. (b) The intensity ratio IB/(IA + IB)
as a function of composition for the B site in Sn-doped GexSe! _x alloys. The compositional dependence of the
glass-transition temperature, Tg, is also shown (Boolchand, 1986).
for the stoichiometric composition (see probed using 119 Sn absorption Mossbauer
Boolchand, 1986, for a review). Raman experiments in Sn-doped material (Bool-
spectra have revealed the presence of a chand et al., 1982) and even at the stoichi-
small peak at 180 cm" 1 which appears as a ometric composition (x = 0.333) evidence
shoulder to the main peak at —200 cm" 1 was found for two chemically inequivalent
which is the Ax breathing mode of GeSe 4/2 sites (see Fig. 7-33), the dominant one (A)
tetrahedra (Murase et al., 1983 a, 1983 b); ascribed to Sn substituting for Ge in a
the feature at 180cm" 1 is ascribed to the chemically-ordered environment (viz. a
vibrations of Ge-Ge homopolar bonds GeSe 4/2 tetrahedron) and the other minor
in ethane-like Ge 2 Se 6/2 units. Boolchand site (B) ascribed to Sn substitution in
and coworkers have used Mossbauer spec- Ge 2 Se 6/2 units, i.e. in homopolar bonds.
troscopy to probe chemical ordering at The anion (Se) sites have been probed us-
both the cation and anion sites in glassy ing both 125 Te absorption (Boolchand
Ge^Se!^ (see Boolchand, 1986, for a re- etal, 1982b) and 129 I emission (Bresser
view). The cation (Ge) sites have been et al., 1981) Mossbauer experiments in Te-
420 7 Chalcogenide Glasses
rials owing to the presence of the non- Anderson (1975), in a general discussion
bonding p-like lone-pair orbitals of the of defects in chalcogenide materials, ar-
chaleogens, forming the top of the valence gued that the effective correlation energy
band in the electronic density of states U should be negative, i.e. reaction (7-18)
(Kastner, 1972; see Sec. 7.5.1), and which should be exothermic, essentially because
can take part in dative-bonding reactions. the structure of an amorphous material
In Fig. 7-35 is shown the hypothetical will minimise its energy by ensuring that
transformation of two neutrally-charged electron pairing always occurs, either in
chain-end dangling bonds (C?) to a neg- covalent bonds or lone-pair (non-bonding)
atively-charged under-coordinated defect orbitals. Subsequently, Mott et al. (1975)
(Cf) and a positively-charged overcoordi- and Kastner et al. (1976) applied the
nated (Cj) site, viz. general spin-pairing picture of Anderson
(1975) to the specific case of point (dan-
2c?^c 3 + + e r (7-i8) gling-bond) defects in chalcogenide glasses,
The transfer of an electron from one Cj as in Fig. 7-35, where it was assumed from
centre to another in Fig. 7-35 involves a simple chemical-bonding arguments that
change in energy U, the effective correla- U was negative, so that the spin-paired,
tion (or Hubbard) energy, with oppositely charged valence-alternation pairs
(VAPs; Kastner et al., 1976) would be en-
C/R (7-19)
ergetically favourable.
where Uc is the positive coulombic energy Realistic total-energy calculations for a-
cost involved in placing a second electron Se by Vanderbilt and Joannopoulos (1980)
at a site (i.e. in forming a Cj~), and UR are have indicated that the neutral undercoor-
the energy changes involved in any subse- dinated C° centre is lower in energy, i.e.
quent reconstructions at the defects, e.g. in more stable, than the overcoordinated C°
the formation of the dative bond between centre and that the C° defect produces a
the empty p-orbital of a Ct+ centre (after deep-lying gap state due to a 71-bonding
the removal of an electron from Cf) and interaction between the unpaired spin and
the occupied lone-pair p-orbital of a neigh- a lone-pair orbital on the neighbouring
bouring normally-bonded chalcogen, viz. chalcogen atom. However, subsequent cal-
culations by Vanderbilt and Joannopoulos
(1983 a, 1983 b) have shown that for the effective correlation energy U for such sys-
case of a-Se, in fact the effective correlation tems would be negative (Vanderbilt and
energy is positive, U«0.4 eV, since al- Joannopoulos, 1981).
though the relaxation UR in Eq. (7-19) as- The concentration of such coordination
sociated with the process C^ -»C J is nega- defects will be determined by the VAP cre-
tive (^ — 0.5 eV), the intra-site couloumb ation energy EVAP associated with the de-
repulsion energy for the process C?->C^ is fect creation reaction
much larger in magnitude {Uc~ +0.9eV). (7-20)
2C°2
Hence, diamagnetic spin pairing in a-Se is
predicted to be energetically unfavourable. £y AP might be expected to be relatively low
The situation is considerably more com- (^0.5 eV) since reaction (7-20) involves es-
plicated for compound chalcogenide mate- sentially just a bond flip. The concentra-
rials, e.g. V-VI materials, where both pnic- tion of randomly-distributed VAP centres
togen- and chalcogen-based defects could frozen-in on quenching through Tg will
occur in principle (e.g. C j , C^, P 2 , P4, then be given by (Vanderbilt and Joanno-
PJ, and the neutral centres C°, P 2 and poulos, 1981):
possibly P^); furthermore the type of atoms
nR « n0 exp(-£ VAP /2/e T) (7-21)
(P or C) which are nearest neighbours of
the coordination defect should also be where n0 is the total atomic density.
specified since they affect the energy levels Experimental evidence for the existence
of the associated gap states. In summary, of such thermally-generated defects in
the theoretical calculations of Vanderbilt As2Se3 has come from transient photocon-
and Joannopoulos (1981) indicate that for ductivity (TPC) measurements in the
V-VI materials, deep gap states associated glassy state below Tg and in the liquid state
with neutral paramagnetic defect centres above Tg (Thio et al., 1984). If neutral de-
only occur when homopolar bonds are im- fects (C?) are the dominant recombination
mediately adjacent to the defect (e.g. C° (C), centres, measurement of the recombina-
P°(2P),P°(P,C)). tion time from TPC measurements yields
Dangling-bond defects at which the lo- an estimate for the concentration n of such
cal bonding is chemically ordered (viz. defects. Thio et al. (1984) found that n was
CX(P) and P2(2C)) give rise to electron thermally activated, with an activation en-
states which prefer to be charged and dia- ergy 0.35 eV and a pre-exponential factor
magnetic, i.e. Cj~, P j ; the empty non- of ^ 4 x 1017 cm" 3 for T < Tg, whereas for
bonding orbital (NBO) associated with the T > Tg, the activation energy was 0.8 eV
P^ centre can, in principle, take part in and the pre-factor ^ 6 x 1022 cm" 3 . Above
further dative-bonding reactions with a Tg, defects are created thermally from nor-
nearby Se p-like NBO, thereby forming a mally-bonded atoms (C2) with a number
C3 centre, or even with the s-like NBO of density of —1022 cm" 3 ; the activation en-
a nearby As atom, thereby resulting in an ergy involved in the creation of (C°) recom-
overcoordinated P4 centre at which sp 3 bination centres from C^ or C^~ centres
hybridization has occurred. will be therefore (\U\ + EyAP)/2, which is
Although realistic total-energy calcu- identified with the value of 0.8 eV found
lations have not been performed for experimentally. However, for temperatures
amorphous compound chalcogenides, e.g. below Tg, the total defect concentration is
As2Se3, nevertheless it is likely that the frozen-in, but the conversion of C? centres
7.4 Defects 423
from C^ or Cx centres (the reverse of reac- the stoichiometry (x>0.33 and x<0.33,
tion (7-18)) continues to be thermally acti- respectively), whilst Kordas et al. (1985)
vated with an activation energy \U\/2; ex- have suggested that the ESR line consists
perimentally this value is 0.35 eV. Thus, of two components, one being associated
these results indicate that for a-As2Se3, with paramagnetic electron hopping be-
£ VAP ^0.9eV and E/«-0.7eV. tween sites and the other to conduction
electrons in Ge-rich regions. It is likely,
7.4.4 Experimental Probes for Defects however, that dangling bonds with a distri-
bution of correlation energies, U, are re-
In this section we will review some ex- sponsible: indeed T. Shimizu (1985) finds
perimental techniques which are sensitive that the ESR intensity decreases with tem-
to the presence of small concentrations of perature up to T « 200 K (due to a sub-set
defects, particularly coordination defects, of defects with a negative U) and increases
utilising their opto-electronic properties. at higher temperatures (due to a sub-set of
Those techniques which are sensitive to defects with a positive U).
homopolar bond defects, i.e. Raman and In general, however, chalcogenide glasses
Mossbauer spectroscopies, have been dis- are normally diamagnetic and exhibit an
cussed in Sec. 7.4.2 (see also Chap. 6). ESR signal only after illumination with
bandgap light. Two types of behaviour can
7.4.4.1 Electron Spin Resonance be distinguished, depending on the inten-
Electron spin resonance (ESR), or equiv- sity of the light used to induce the signal.
alently paramagnetic resonance (EPR), is Low intensity (~lmWcm~ 2 ) irradiation
a probe for unpaired electron spins asso- of chalcogenides, with photons of energy
ciated, say, with neutral (paramagnetic) comparable to the bandgap, at low tem-
dangling-bond defects, e.g. C° or P°; the peratures (~ 10 K) produces an ESR inten-
method has the advantage of having a high sity which saturates with illumination time
sensitivity (^10 1 5 spins cm" 3 ). (Bishop et al., 1977), indicating that pre-
ESR signals in pure chalcogenide glasses existing diamagnetic defects are being
are generally observed only after optical transformed by optical excitation into
excitation (see Bishop et al.91977), the ma- paramagnetic centres. Freitas et al. (1985)
terials being diamagnetic in cold, dark con- have also shown that irradiation with low-
ditions (Agarwal, 1973). (It was this obser- intensity sub-bandgap light produces simi-
vation that prompted Anderson (1975) to lar effects. In the case of the As chalco-
propose the negative effective correlation genides, both chalcogen-based and pnicto-
model.) An exception to this rule concerns gen-based paramagnetic centres have been
glassy G e ^ S i ^ materials which, excep- identified (Bishop et al., 1977; Hautala
tionally, do exhibit an ESR signal in the et al., 1988), viz. C? or P° centres, respec-
absence of optical excitation (Cerny and tively, presumably resulting from the trap-
Frumar, 1979; Kordas et al., 1985; T. Shi- ping of photo-created holes and electrons
mizu, 1985; Watanabe et al., 1988). The na- by the diamagnetic defects C^ or P^. The
ture of the spin centres in a-Ge^S^^ has photo-induced ESR signals for a series of
been the subject of some disagreement: a-AsJCS1_x alloys are shown in Fig. 7-36
Cerny and Frumar (1979), Gaczi (1982), (Hautala et al., 1988): the S-related signal,
and T. Shimizu (1985) have ascribed them seen in the S-rich samples, is rather nar-
to Ge or S dangling bonds depending on row, and has an anisotropic g-tensor with
424 7 Chalcogenide Glasses
if)
J
Ditrar>f uni
2
^ icr
10
i £ 10"
10 c
1 _L _L I 10"
6
10" 10' 10"* 10-2 10-6 10"* 10-2
Time delay (s) Time (s)
ta) (b)
Figure 7-39. Photoluminescence time decays in chalcogenide materials: (a) amorphous As2Se3 (Higashi and
Kastner, 1983), (b) crystalline As2Se3 (Robins and Kastner, 1984).
The short-time behaviour seems to be where a describes the spatial extent of the
consistent with a mechanism of donor- wavefunction, varying the distances R be-
acceptor pair recombination (Higashi and tween the donor and acceptor sites pro-
Kastner, 1981; Depinna et al., 1983), in duces a correlation between the PL energy
which radiative recombination occurs and the time at which the PL is measured.
when an electron of a neutralized donor is From Eqs. (7-23) and (7-24), the mean PL
transferred to a neutralized acceptor; the energy is predicted to shift to lower photon
centres are equally and oppositely charged energies with increasing delay time accord-
in the ground state (e.g. CJ, C^ pairs) and ing to (Higashi and Kastner, 1981)
neutral in the excited state. There is an
extra coulombic contribution Ec to the PL 2cce2
<£„(*)> = £» + (7-25)
recombination energy, resulting from the 47tee0 ln(vot)
interaction between ionized donor and ac-
and the width A(t) of the PL peak is also
ceptor, given by
predicted to narrow with increasing time
= e2/4nss0R" (7-22) delay.
with the PL energy therefore being I" 2 a e2 1
2
(7-26)
Ep = E» + Ec (7-23) L47i££ o ln (i? o 0j
that such slow rates (long times) are deter- ternation pair (IVAP) (see Fig. 7-40). Alter-
mined by a forbidden quantum-mechani- natively, previously existing IVAP defects
cal selection rule involving spin, in particu- could act as sites for triplet excitation (Hi-
lar resulting from the (formally forbidden) gashi and Kastner, 1981).
transition between a spin triplet excited-
state configuration and a singlet (i.e. spin-
paired) ground state. Further evidence in 7.5 Opto-Electronic Properties
support of the triplet excited state has
come from optically-detected magnetic 7.5.1 Electronic Structure
resonance (ODMR) measurements (see e.g. The electronic density of states (DOS) in
Cavenett, 1981). Two possible candidates chalcogenide materials comprises a va-
for PL centres involving triplet excited lence band, composed principally of p-like
states are a self-trapped exciton (STE), bonding (a) orbitals, and a conduction
where the initially free photo-created exci- band formed from antibonding (a*) or-
ton can subsequently lower its energy by bitals, with the top of the valence band
forming self-trapped (localised) states in being composed of chalcogen-derived p-
which the lattice is locally distorted (see like non-bonding orbitals and the non-
Fig. 7-40) (Emin, 1980; Murayama et al., bonding s-states lying at the bottom of the
1980); Street (1977) has suggested that a band (see Fig. 7-41 for a schematic repre-
metastable version of such an STE state sentation for the case of As2Se3 and Fig.
could arise from a photo-induced bond 7-34 a for a calculated DOS (Vanderbilt
switch, resulting in an intimate valence al- and Joannopoulos, 1981)). Numerous cal-
culations of the DOS for various chalco-
genides have confirmed this general pic-
ture, although it appears that the lone-pair
band is less distinct, i.e. there is more
mixing of p - a and p-7i states, in the As
chalcogenides (Bullett, 1976; Althaus et al.,
1978) than for either the pure chalcogens
(Joannopoulos et al., 1975) or the Ge
chalcogenides (Louie, 1982). The electronic
DOS can be probed experimentally using
photoemission techniques and this has
been done, for example, for the case of Se
Energy (Takahashi, 1982), As 2 X 3 (X = S, Se, Te)
Configuration coordinate
(Bishop and Shevchik, 1975) and GeX2
Figure 7-40. Schematic illustration of the model for (X = S, Se) (Takahashi and Harada, 1980;
self-trapping of excitons in chalcogenide glasses. Op-
tical excitation (I) to an exciton state can be followed
Hindo et al., 1980); the lone-pair band at
by two non-radiative decay channels (Street, 1977), the top of the valence band can be seen
either directly back to the ground state (III) or to the clearly (see Fig. 7-42). The changes in XPS
metastable self-trapped exciton (STE) state (IV), and UPS spectra have also been used to
which can be regarded as a D + - D ~ pair (IVAP). demonstrate that a-GeSe films deposited
Alternatively, STE states can form where the lattice
distortion is less severe, and may then act as the (trip-
onto cooled substrates have 3 : 3 coordina-
let) radiative recombination PL centre (II) (Elliott, tion, but this changes to 4 : 2 after thermal
1990). annealing (Takahashi and Sagawa, 1982).
428 7 Chalcogenide Glasses
> 2.
a.1
|
V
\
\
N
.
,
p
/
/
/
/
/ p
*s
t
a.
V Y 5
O
cc 0
ui
.1... ft.
Se /
/
/\ \
y
Pc
Se
^
/
/ \
.N
\
i. Figure 7-41. Schematic
origin of the electronic den-
sity of states in As2Se3 in
z / , ' ' \
UJ
\
\
\
\
terms of atomic and molec-
i V <r >'' \
Q
2 ular orbital states (Vander-
BAI
/ N
-2
a
b
/
/
/ v Se
b
bilt and Joannopoulos,
1981). The positions of var-
ious defect states are also
marked.
V) s.
Monochromatized XPS
(hv = U86.6eV)
Thus, Tauc plots of (ahco)112 versus hco
should be linear and extrapolate to values
uni
\
n\
of the (optical) gap, Eo. Fig. 7-43 shows
larb.
J\
a
\ (orpirnent) ^
XPS ii
10-
0) GeTe
S 103
order, where the inverse of the slope pa- sure in those materials with a local dimen-
rameter in Eq. (7-31), T" 1 , is related di- sionality less than 3 (see Sec. 7.3.2.2). This
rectly to the extent of disorder. effect would lead to a pressure-induced de-
Experimental evidence for the existence crease in the gap (see Fig. 7-17), as well as
of exponential band tails (at least for the to an increase in the degree of tailing at the
valence band) in a-As2Se3 has come from band edge; a decrease in F (increase in F ~x)
the transient hole photoconductivity mea- with pressure is indeed observed in amor-
surements of Orenstein and Kastner (1981) phous chalcogenide materials (see Fig.
and Monroe (1985) - see Kastner (1985) for 7-45) (Tanaka, 1989 a).
a review. The observed power-law time de- Finally, we discuss the low-energy re-
pendence of the photocurrent decay re- gion of the optical absorption profile in
quires an accurately exponential density of amorphous chalcogenides. The exponen-
states in the multi-trapping model (Oren- tial decrease in a with decreasing photon
stein and Kastner, 1981). energy characteristic of the Urbach edge
Although there is experimental evidence implies great transparency in the IR region
in the case of a-Si: H that the magnitude of for such pure (i.e. impurity- and defect-free)
F " 1 is determined by the degree of disor- materials. This characteristic, of course,
der (Cody, 1984), the position for chalco- makes chalcogenides attractive materials
genides is not as clear-cut. For example, for low-loss optical transmission (Savage,
Tanaka et al. (1985) have reported that the 1985) in the window region, corresponding
slope of the Urbach absorption edge (viz. to the minimum in a, between the optical
F) for glassy As 2 S 3 does not change as absorption edge and the multiphonon edge,
a function of the quench temperature Tq, i.e. the high-energy side of the vibrational
even though the EXAFS measurements of density of states (see Fig. 7-46 (Strom et al.,
Yang etal. (1987) have indicated that the 1974)). However, in this low-a, low-fre-
structural disorder (in the As-S bond quency region, oxide and other prevalent
length) does increase with increasing Tq. impurities can give rise to unwanted ex-
However, the optical gap (in particular, the trinsic absorption bands (see Fig. 7-47). In
photon energy at which a = 2x 10 3 cm~ 1 ) addition, intrinsic defects, such as coordi-
does decrease slightly with increasing Tq, nation defects, in chalcogenide glasses can
perhaps due to the influence of the in-
troduction of homopolar bonds (Tanaka
et al., 1985). These rather contradictory re-
sults could be explicable, however, in terms
of the lone-pair (LP) nature of the top of
the valence band (VB) in chalcogenides.
If the tailing of the VB is mainly responsi-
ble for the Urbach edge, intra-molecular
(bond-length and bond-angle) fluctuations
should have relatively little effect on the
width of the LP band and hence on F. 100
50
However, the application of pressure Pressure (kbar)
would be expected to change the width of Figure 7-45. Pressure dependence of the slope param-
the LP band due to an increase in L P - L P eter, F, of the Urbach edges of amorphous chalco-
repulsive interactions with increasing pres- genide materials (g = glass, f=film) (Tanaka, 1989 a).
432 7 Chalcogenide Glasses
80 I I I 11 i tinl i—r—r
also give rise to optical absorption in mid- ~i—r
gap. This is particularly so when samples
are illuminated at low temperatures under
r (a) -
40
01 I I 11 I I I 1 I I I1 I
0.5 1.0 5 10 50
Wavelength (pm)
Se 2.05 1
3
As 2 S 3 2.32 2
10 -
As2Se3 1.76 2
As2Te3 0.83 3
o
SiSe2 3.35 4
= 2.41 eV SiTe3 1.33 5
/ INITIAL GeS2 3.07 6
102 GeSe2 2.18 7
8 Sb2Se3 0.70 7
o
References: 1) Davis, E. A. (1970), J. Non-Cryst. Sol.
4, 107; 2) Mott, N.F. and Davis, E.A. (1979), Elec-
tronic Processes in Non-Crystalline Materials. OUP;
101
3) Weiser, K. and Brodsky, M.H. (1970), Phys. Rev.
El, 791; 4) Harris, XH. and Tenhover, M. A. (1986),
EY = 2.41 eV /. Non-Cryst. Sol. 83, 272; 5) Madhusoodanan, K.N.,
Philip, X, Asokan, S., Parathasarathy, G., and Gopal,
E.S.R. (1989), /. Non-Cryst. Sol. 109, 255; 6) Ticha,
1.4 1.6 1.8 2.0 2.2 2.4 2.6 H., Tichy, L., and Cernoskova, E. (1983), Phys. Stat.
PHOTON ENERGY (eV)
Sol. B119, K135; 7) Shimakawa, K, (1981), /. Non-
Cryst. Sol. 43, 229.
Figure 7-48. Mid-gap optical absorption in glassy
As2S3 at 30 K induced by 2.4 eV light with intensities
of 10 (dashed line) and 100 mWcm~ 2 (solid line). The Table 7-4. Electrical properties of chalcogenide
optical absorption spectrum before illumination is glasses.
shown by the dotted line (Biegelsen and Street, 1980).
Material r (eV) a (300 K) Reference
a(co)=7^N28sowRi (7-39)
nduc t i v i t y
10
6kT
(7-41) v. 10 kHz
[W M -fcrin(l/eoT o )] o id" *•—* •
o
The success of this model in accounting for
the experimental a.c. data for, say, amor- A.c.
N ^ 1 kHz
phous As2Se3 (Hirata et al., 1983; Giuntini 10 12
As4S4) to give orpiment (c-As2S3) (Porter magnitude of the shift A£ in the optical
and Sheldrick, 1972). edge is largest for illumination at low tem-
Reversible photo-induced charges in peratures (see Fig. 7-54 b), and A£ de-
chalcogenides are less well understood creases to zero at Tg, where the change is
than their irreversible counterparts; re- annealed as fast as it is induced. It is inter-
views of the subject have been given by esting to note that A£ in chalcogenide al-
Elliott (1986) and Ke. Tanaka (1990). Per- loys appears to exhibit a maximum at an
haps the most studied reversible change average atomic coordination m^2.67 (see
is photo-darkening, whereby an increase Fig. 7-54 c), the optimum value for satisfac-
in the optical absorption at a particular tion of mechanical constraints if a 2D-like
wavelength, resulting from a parallel shift MRO exists in the glass (Tanaka, 1989 b)
of the Urbach edge to lower energies, oc- (see Sec. 7.2.1). A very interesting variant of
curs on illumination (see Fig. 7-54 a). The this is the photo-induced anisotropy (e.g.
104 I I i < 1 1 i i
oo
0.15 - • Ge-As-S
o
o A Ge-S Q
c a Ge-Se
0) w w
o * As-S o
o As-Se •
0.10 -
o •
•
"Q.
o
LU A
C—
<
o
•
annealed 0.05-- g
* * * •
10' o
2.2 2.U 2.6 i i i 1 1 1 i
HhD —i L-«-
fioofeV) 2.5
a) c) Z
0.2
o As 2 S 3 ,
S Figure 7-54. Photodarkening in chalcogenide glasses
GeS2 (Tanaka, 1990). a) Reversible change in optical ab-
As 2 Se 3
sorption coefficient for glassy As 2 S 3 showing the en-
3. 0.1 * \ A Se
ergy shift AE. b) Photodarkening shift AE for various
LU D\ • GeSe2 chalcogenide glasses as a function of temperature,
As2Te3 normalized to the glass-transition temperature, Tg.
c) Photodarkening shift AE for various chalcogenide
glasses as a function of effective coordination num-
i i i i i i i —J—rt_oJ ber Z.
0.5
b)
7.6 Applications 441
Finally, Owen (1980) and Tohge and trodes of graphite or metals such as Mo.
Tanaka (1986) have demonstrated that Reviews of switching behaviour in amor-
chalcogenide glasses (e.g. As2Se3) doped phous chalcogenide materials have been
with the appropriate metal can be used as given by Adler et al. (1978, 1980), Henisch
the basis of ion-selective electrodes (elec- et al. (1985), and Madan and Shaw (1988).
trochemical sensors) for Cu2 + , Pb 2 + , A schematic illustration of the type of
Hg 2 + , and Cd 2 + ions in solution. threshold switching (current-voltage) char-
acteristics observed in amorphous chal-
cogenide materials is shown in Fig. 7-57.
7.6.5 Threshold and Memory Switching In the OFF-state, the chalcogenide mate-
The discovery of electrical switching rial has a high resistivity (typically Q =
phenomena in (multicomponent) amor- 107 Q cm at room temperature) with linear
phous chalcogenide materials by Ovshin- I—V characteristics at low electric fields
sky (1968) marked the start of a 10-year (<10 3 Vcm" 1 ). At higher fields in the
period of intense investigation of such ma- OFF-state, a pronounced non-linearity is
terials with the prospect that they would evident. In the field range 10 3 -10 5 Vein" 1 ,
find use in high-speed switching applica- this non-linear response arises from a con-
tions. Although it has turned out that tact-limiting of the current by the Schottky
the new technology involving so-called barriers at the contacts; at still higher
"Ovonic" switches has not supplanted that fields, the conduction becomes bulk-lim-
based on crystalline semiconductors (e.g. ited and exponentially dependent on the
Si), nevertheless these switching phenom-
ena were found to involve some interesting
physics. Electrical switching behaviour is
not confined to chalcogenide glasses, how-
ever, but has been observed in a variety of
materials, both crystalline and amorphous
(see e.g. Madan and Shaw (1988) for a re-
view). Amongst these non-chalcogenide
amorphous materials which have been
shown to exhibit switching are the alloy
Cd 23 Ge 12 As 65 (Homma etal., 1980) and
a-Si:H (Le Comber etal., 1985), but the
latter only shows switching behaviour after
the application of an initial, irreversible
"forming" voltage pulse.
Chalcogenide STAG, Te-based alloys Figure 7-57. Schematic illustration of the threshold
switching characteristics exhibited by amorphous
within the quaternary Si Te-As-Ge glass- chalcogenide materials under continuous a.c. excita-
forming region are normally used as (re- tion; a load resistor in series with the device deter-
versible) threshold switching materials: the mines the load line. Switching from a high-resistance
composition Se 18 Te 40 As 35 Ge 7 is typical (OFF) state to a low-resistance (ON) state occurs
(Homma etal., 1980). Normally, a sand- when the applied voltage exceeds the threshold
voltage VTH. A minimum holding current (MHC), or
wich sample geometry is employed, with a equivalently a minimum holding voltage, FTH, needs
sputtered or evaporated film of the chalco- to be maintained for the material to remain in the ON
genide a few microns thick between elec- state.
7.6 Applications 447
applied field (Adler et al., 1980). The cur- Two types of switching behaviour may
rent in the OFF-state is proportional to be distinguished. Threshold switching is as
the electrode area (in sandwich geometry). described above when the OFF-state may
At a critical ("threshold") voltage, FTH be recovered from the ON-state by reduc-
(typically 10 V for a 10 \xm thick film), the ing the applied voltage below VH. Memory
material switches extremely quickly (in a switching occurs when the ON-state, and
time <10~ 10 s)(Ovshinsky, 1968) to a low- hence the conducting filament, is meta-
resistance (ON) state along the "load line" stable; this can arise when the conducting
- see Fig. 7-57. The form of the load line is channel is caused to crystallize through
determined by a load resistor RL in series prolonged application of voltages higher
with the switching device through the rela- than Vn and is prevalent in less stable
tion chalcogenide glass compositions (i.e. those
more prone to crystallization, such as Te-
= IRL+V (7-46)
rich alloys). The OFF-state in such devices
where VB is the applied voltage provided by can only be recovered following the appli-
a bias battery, / is the current flowing cation of a large voltage pulse, sufficient to
through the switch and V is the voltage cause local melting and subsequent revitri-
dropped across it; the slope of the load line fication of the conducting channel.
is then given by — 1/RL. Once in the ON- There was considerable controversy at
state, the dynamic resistivity is as low as first as to whether the switching mecha-
0.08 Q cm (Adler et al., 1978), and this state nism was of a thermal or electronic nature
is maintained as long as a minimum hold- (Adler et al., 1978; Madan and Shaw, 1988).
ing current JH flows through the switch or, The thermal model (Madan and Shaw,
equivalently, as long as a minimum hold- 1988) assumes that the high current density
ing voltage, FH, is applied. FH is compara- in a conducting channel is sufficient to
ble to the (optical) band gap of the material cause appreciably local heating (say sev-
(Adler et al., 1978); for STAG materials this eral hundred degrees centigrade) so that
is of the order of 1 V. The ON-voltages are eventually a region having a negative
only very weakly dependent on the chalco- differential conductivity appears (as in a
genide thickness, implying that in the ON- thermistor). However, it is now accepted
state most of the potential difference across that thermal effects do not play a dominant
the switch is dropped near one or both of role in threshold switching in chalcogenide
the electrodes (Henisch et al., 1985). Fur- alloys (Adler et al., 1978, 1980): direct and
thermore, the ON-currents are independent indirect estimates for the temperature of
of electrode area, except for samples with the conducting channel indicate that it is
diameters of the order of 10 jam, indicating only 1-10 K above ambient; furthermore,
that conducting channels (filaments) of this the ON-state switches to the OFF-state
size carry the current in the ON-state (Pe- when the applied voltage is reduced below
tersen and Adler, 1976). In addition, there VH in a sharp, discontinuous fashion,
is convincing experimental evidence that, rather than with a gradual decay expected
in the ON-state, the conducting-channel if thermal effects were dominant. Addi-
area increases in proportion to the current, tional evidence for the switching mecha-
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8 Halide Glasses
Jacques Lucas
because of their toxicity, they have received tions. As indicated in Fig. 8-1 the stability
only limited attention. of the glasses towards devitrification is
strongly improved by using a third fluoride
8.2.1.2 The MF3-Based Glasses such as ThF4 or LaF3. The glass called
ZBL, corresponding to the composition
These glasses are represented by the 60 ZrF 4 , 33 BaF2, 7 LaF3 and located in the
A1F3 or transition metal fluoride groups middle of the vitreous area of Fig. 8-1, is a
and result from the formation of an aperi- rather stable glass. The rate of crystalliza-
odic 3-D framework based on MF6 octahe- tion can also be significantly decreased by
dra. The MF 3 materials, which have been using a small amount of A1F3. For in-
proven to give glasses when combined ap- stance, an optimized composition giving
propriately with other fluorides, are A1F3, a good technical glass called ZBLA is
FeF 3 , CrF 3 , and GaF 3 (Sun, 1947; Jaco- 55ZrF 4 , 35BaF2, 6LaF 3 , 4A1F3.
boni et al., 1983). The other fluoride com-
Many others compositions have been
ponents are usually ZnF2 or MnF2 and
developed in order to decrease the nucle-
PbF2 which seems to play the important
ation rate and avoid scattering losses in
role of modifier. In the typical glass form-
optical fibers. It appears that the so-called
ing ternary system, FeF 3 -MnF 2 -PbF 2 , the
confusion principle can be also applied in
glass composition PbFeMnF 7 , which falls
this domain of glass science and, for in-
in the vitreous domain, corresponds to a
stance, one of the best candidates for fiber
glassy material extremely rich in magnetic
drawing is the multicomponent fluoride
cations which exhibits interesting spin-
ZBLAN, with the molar cation composi-
glass properties at low temperatures (Re-
tion Zr 53 Ba 20 La 4 Al 3 Na 20 . In this glass,
nard et al., 1981). The glass-crystal compe-
tition is also very severe in this family, and
the aperiodicity introduced in the ReO 3 60ZrF4
structure by rotating or tilting the octahe- 33BaF 2
dra can be easily destroyed, with the for- 7LaF 3
mation of ordered crystalline materials. A
significant improvement in the stability of
A1F3-based glasses has been obtained by
incorporating ZrF4 to this glass.
8.2.1.4 Multicomponent
Zr-Free Heavy Metal Fluoride Glasses
Zr OF Ba
Figure 8-2. A structural model for the binary glass Research into new Zr-free fluoride
2 ZrF 4 -l BaF2. Elementary polyhedra ZrF7 and ZrF8 glasses has been motivated by the need to
sharing corners and edges form a 3-D aperiodic synthesize glasses having the widest optical
framework. The large Ba 2+ cations play the role of
lattice modifiers.
windows. The transmission range for the
fluorozirconate family is limited in the
multiphonon region to about 7 jim be-
cause of Zr-F, especially by Al-F vibra-
tional modes. It has been demonstrated
where the modifier Ba2 + has been partially that heavy metal fluoride glasses not con-
replaced by Na + , an interdiffusion barrier taining Zr 4 + exist but they are more diffi-
to crystallization has been introduced be- cult to prepare (Lucas, 1987), and at least
cause of the competition between Na and three fluorides need to be incorporated to
Ba in crystalline fluorozirconate forma- realize the conditions of glass formation.
tion.
The usual way to prepare these fluo-
Three-Component Fluoride Glasses
rozirconate glasses is by melting the differ-
ent starting fluorides in vitreous carbon or Depending on the quenching rate, small
platinum crucibles in a dry atmosphere. In glassy chips can be obtained from ternary
order to convert some materials starting as liquids. For instance, glasses have been
oxides to fluorides or to prevent any pyro- prepared by fast quenching from the fol-
hydrolysis during heating, it is convenient lowing ternary melts: BaF 2 -ZnF 2 -LnF 3 ,
to add NH 4 HF 2 to the mixture to avoid BaF 2 -ZnF 2 -ThF 4 , BaF 2 -ZnF 2 -CdF 2 or
the presence of O 2 ~ in the melt. YF 3 -ZnF 2 -ThF 4 .
462 8 Halide Glasses
8.2.2.4 The Tellurium Halide Glasses cussed in Sec. 8.3.1.2 which is devoted to
the multiphonon edge, the TeX glasses can
The author's group recently discovered be divided into two groups: a) the light
a new family (Lucas and Zhang, 1986; Lu- TeX glasses containing light elements such
cas et al., 1987) of halide glasses based on as S or Cl and having an I.R. cut-off at
the combination of tellurium Te with chlo- 13 |im, and b) the heavy TeX glasses with a
rine, bromine or iodine. These tellurium multiphonon edge near 20 jim.
halide glasses, called "TeX glasses", have
The very large glass-forming domain in
been obtained in the following binary or
the Se-containing ternary system is due to
ternary systems: Te-Cl, Te-Br, Te-Cl-S,
the fact that the binary glass, Te3Cl2 for
Te-Br-S, Te-Br-Se, T e - I - S , Te-I-Se.
instance, has the same structure as the Se
Addition of S or Se to the binary TeX
glasses. The chain-like structure of crys-
glasses decreases the devitrification rate,
talline Te3Cl2 is represented in Fig. 8-4 and
and some of these ternary compositions
is obviously isotypic with the spiral-type
are very resistant to crystallization. In Fig.
structure of crystalline Se giving a broad
8-3 the large vitreous domains in the six
domain of solid or liquid solution between
different systems are shown. The glass
the two components. Densities and molar
Te3Cl2 with Tg=82°C crystallizes at
volume measurements indicate that all the
189 °C on heating, but the glass Te3Cl2S
Te-Br-Se glasses are very homogeneous
with T g =81°C shows no devitrification.
consisting of infinite mixed Te and Se
Most of these TeX glasses are not corroded
chains and no phase separation has been
by atmospheric water, except for those
observed.
having a high halogen content. As dis-
Q\ 20 40 60 80 20 40 60 80 j 20 40 60 80
Q 20 40 60 80 B r 20 40 60 80 Se j 20 40 60 80
Figure 8-3. Glass formation in tellurium halides systems. The TeX glasses are stabilized against devitrification by
S or Se addition. A large domain of glass formation is shown between the TeX glasses and the selenium due to
the similarity in their chain-like structure.
8.3 Halide Glasses as Optical Materials: Passive Properties 465
WAVELENGTH (pm)
50 25 20 15
Figure 8-6 shows the position of the I.R. section for an explanation of the acronym).
cut-off for different fluoride glasses having In these glasses, the multiphonon edge is
a thickness of about 3 mm. Spectrum 1 cor- governed by the T h - F or I n - F bonds, and
responds to a BeF2-based fluoride glass in the corresponding atomic weights and
which the strong Be-F bond between two force constants are such that the I.R. cut-
light elements places the I.R. cut-off almost off is in the 8 jim region, leading to glasses
in the same region as the Si-O vibration of having the widest optical window for sta-
the silica glass (Baldwin, 1979). Spectrum 2 ble fluoride glasses. Chung et al. (1987)
corresponds to fluorozirconate of Zr-free have recently measured the multiphonon
fluoride glasses doped with a few percent of edges of single crystal specimens obtained
A1F3, for example ZBLA glass (4% A1F3). from the different fluoride used for glass
Spectrum 3 is that of a pure fluorozir- preparation. They also concluded that
conate glass such as ZBL in which the I.R. AIF3 or LiF addition to the glass shifts the
cut-off is governed by the vibrational I.R. edge to a higher frequency.
modes of Z r - F bonds. Finally, spectrum 4 Figure 8-7, which uses data taken from
corresponds to the so-called Zr-free multi- Chung et al. (1987) and from France et al.
component heavy metal fluoride glasses (1987) and Takahashi (1987), provides an
such as BTYbZ or BIZYT (see the previous indication of the wavelength dependence of
100
Figure 8-6. Infrared absorption
.BIZYT Glass edges of several fluoride glasses
compared to SiO2 glass. Spec-
z " \ trum 1 corresponds to BeF2-based
o ZBL Glass^
||SiO2 Glass\ 1 glasses, spectrum 2 to the ZrF4-
50 . \ \ \ \ based glass ZBLA stabilized by
I 3
CO
\ 1
I 2
\ V AIF3, spectrum 3 is a pure ZrF4-
z BeF2 Glass 1 ZBLA Glas based glass ZBL, and spectrum 4
corresponds to a heavy metal
Zr-free fluoride glass such as the
\ , :
1 2 3 4 5 6 7 8 9
WAVELENGTH (jim)
468 8 Halide Glasses
the absorption coefficient or loss in dB/km playing the role of modifier (Cs + , K + ,
for a fluorozirconate glass from the far I.R. Rb 2 + , Pb 2 + ,...). The position of the I.R.
region (50 to 15 |im), corresponding to the cut-off in such materials is associated with
high absorption region of the stretching the atomic weight of the two glass former
vibration, to the potential ultralow loss re- partners M and X and with the force con-
gion in the mid I.R. region (2-4 |im). The stant of the M - X bond. The character of
data were obtained in the far I.R. region by the bond in all these halides is typically
reflectivity measurements, in the 5 to ionocovalent, and the bonding forces are
10 jim region by absorption measurements inversely proportional to the interatomic
on bulk samples, and in the 2 to 5 jim from distances and directly proportional to the
optical losses in fibers ranging from a few charge of M. Also, the bond distances
meters to one hundred meters in length. M - X are related to the sizes of M and X,
Figure 8-7 also shows the intrinsic mini- which are in turn proportional to their
mum loss expected in the 2 - 4 |im region, atomic weight. Consequently, the two fac-
which is estimated to be in the range of tors, weight and force constant, are evolved
10" 2 dB/km. in the same way, and it is not surprising to
see that the I.R. cut-off of halide glasses is
The Infrared Edge in Heavy Halide Glasses very sensitive to the nature of the halogen.
In Fig. 8-8 the multiphonon absorption
As discussed before, the metal heavy regions are shown for several metal heavy
halide glasses have the general formula halide glasses. ZnCl 2 glass transmits up to
MxXyKz, where M = Zn 2 + , Cd 2 + , Bi3 + , 13 jim (Robinson et al, 1982) but has a
Th 4 + , X = Cl, Br, I, and A is a large cation multiphonon absorption region which can
be strongly affected by the presence of wa-
ter in this highly hygroscopic glass; simi-
WAVELENGTH (Mm)
2 3 5 10 larly, the ThCl4-based glasses (Hu and
i i
Mackenzie, 1982), have their I.R. cut-off in
From reflectivity spectra / \
the same region. The absorption starts at
108 13-14 jim and is also affected by moisture
corrosion. The identical positions of the
From bulk sample ./ Zn 2 + -Cl and Th 4 + -Cl vibrations can be
Y
i/Km)
104
explained by the fact that the difference in
m
TJ From fiber , atomic weight between Zn and Th is com-
</) 102 pensated by a higher force constant in
CO
O
_i
Th 4 + -Cl due to the higher charge of Th 4 +
10° compared to Zn 2 + . The same remarks can
Intrinsic loss /
be made for the BiCl3 glass I.R. cut-off
10" 2
r _.j_y (Angell and Ziegler, 1981). For a thickness
i i i of about 1 mm, similar to that of the other
5000 3000 1000 chloride glasses, the I.R. absorption begins
1
WAVENUMBER(cm ) at 14jim. Examination of ZnBr2-based
Figure 8-7. Evolution of the optical loss in fluoride glass shows that the I.R. cut-off is around
glasses from the far I.R. corresponding to the one 20 jim when the material is not too cor-
phonon absorption regime to the low loss region. The
theoretical intrinsic low loss around 2.6 jam is ex- roded by moisture (Hu et al., 1983; No-
pected to be close to 10" 2 dB/km. gami et al., 1985).
8.3 Halide Glasses as Optical Materials: Passive Properties 469
As expected, the iodide glasses have their the different cations composing the glass. It
multiphonon edges in the far I.R. part of must be noted that, at the same time, these
the spectrum around 25-30 (am (Cooper glasses also have a low Tg, sometimes close
and Angell, 1983; Nasu et al., 1985). It is to room temperature.
interesting in Fig. 8-8 to compare the posi- The tellurium halide glasses, i.e., the TeX
tions of the I.R. edge for the four families of glasses previously discussed, form a special
halide glasses. For samples of about 1 - group of glasses due to the semi-metallic
2 mm thickness, the four zones of I.R. ab- nature of tellurium and also because of
sorption are the following: zone I, 6-8 |im their chain-like structure which is very sim-
fluoride glasses; zone II, 12-14 |im for the ilar to the model proposed for glassy Se
chloride glasses; zone III, 19-21 |um for the (see Sec. 7.3.3.1). Figure 8-4 represents the
bromides, and zone IV at about 30 jim for structure of the parent crystalline material
the iodide glasses. Te3Cl2 (Kniep et al., 1973), which can be
It must be remarked that as the vibra- taken as a model for explaining the good
tional frequencies decrease from fluoride glass-forming ability of the TeX glasses. As
glasses to iodide glasses, the thermal and discussed before, the general formula of
mechanical properties correspondingly de- these glasses is Te-X (S, Se). Addition of S
crease, giving soft, low Tg glasses difficult to or Se strongly decreases the devitrification
use in practical applications. rate. The vibrational modes limiting the
Analysis of the I.R. edges for the multi- I.R. transparency are here associated with
component halide glasses, whose glass the Te-X and Te-S or Te-Se bonds.
forming concept is not well understood, Examination of the I.R. cut-off for several
shows that glassy materials such as AgCl- glass compositions shows clearly two fami-
Agl-CsCl and CuCl-PbCl 2 -RbCl (An- lies of materials: the light TeX glasses con-
gell et al., 1985) or AgBr-CsI-PbBr 2 (Ni- taining S or Cl, which limit the transmis-
shii et al., 1985) have their I.R. edges sion to 13 jim and the heavy TeX glasses
slightly shifted towards longer wavelengths free of light elements and based on Te, Se,
compared to the other halide glasses. This Br or I, with a cut-off in the 20 jim region.
could be explained by the low charges of Figure 8-9 represents the I.R. cut-off for
Wavelength (jim)
30 40
o
Figure 8-8. Multi-
phonon absorption
edges for several
25 - halide glasses in-
cluding fluoride,
chloride, bromide,
and iodide glasses.
2500 1OOO 750 " ' 500 250
1
Wavenumber (cm" )
470 8 Halide Glasses
Wavelength(jam)
7 8 10 12 30
80 1-Te3l3Se4(3.1mm)
£ 2-Te3Br2Se(3.5mm)
c 60
CO
Figure 8-9. Position of LR.
r 40 cut-off for three different
3-Te3Br2(4.2mm) TeX glasses containing only
c 20 heavy atoms such as Te,
Se, and Br, or I.
2000 1600 1200 800 400
Wavenumber(cm-I)
several members of the heavy TeX glass For comparison, the ZrF4-based glasses
group, namely Te 3 Br 2 , Te3Br2Se, and have the following values: n = 1.50, v = 70,
Te 3 I 3 Se 4 . and n2 = 0.7xl0~ 1 3 .
Fluoride glasses have been proposed as
potential candidate materials for very low-
8.3.1.3 Refractive Index of Halide Glasses
loss optical fibers, and two key parameters
Except for fluoride glasses, which have associated with this technology are the re-
received particular attention during the fractive index dispersion versus the wave-
last ten years, the halide glasses in general length (Jeunehomme et al., 1981; Poignant,
suffer from a lack of precise information on 1981) and the possibility of controlling re-
their optical properties, especially refrac- fractive index variation in order to realize
tive index measurements which require core-clad waveguides (see Chap. 15).
samples of reasonable thickness, good op- Several reports have been devoted to the
tical quality, and resistance to moisture n versus X dependence, which has been
corrosion. measured on different types of glasses such
Special attention has been paid to the as ZBGA (G means Gd instead of La) by
fluoride glasses, which were considered to Mitachi and Miyashita (1983), ZBL by
be the best candidates for high-power glass Bendow et al. (1981 d), ZBLA, ZBL AN,
lasers (see Chap. 12). To minimize self- BZYT by Brown and Hutta (1985) and
focusing effects in short pulse high-power Brown and Suscavage (1987) and BIZYT
lasers, glasses with a low non-linear refrac- by Fonteneau et al. (1987).
tive index n2 are necessary. As discussed by Figure 8-10, based on data from Mitachi
Weber et al. (1978), the materials with high and Miyashita (1983), shows the index
Abbe numbers (see below) and low refrac- of refraction versus A for two classical
tive indices n are the materials having the glasses, ZBLA and ZBLAN. The Abbe
lowest n2 values. Among all the glasses number is a partial dispersion defined by
examined, the BeF2-based glasses are of v = (nd— l)/(ft F — nc) where nd, nF, and nc
special interest with a refractive index denote respectively the indices at the fol-
near ft = 1.27, an Abbe number v = 100, lowing A: d = 0.589 mm, F = 0.486 mm,
and a non-linear index n? = O.25xlO~ 13 . and c = 0.656 mm. As an indication, the
8.3 Halide Glasses as Optical Materials: Passive Properties 471
:i
PbF2 increases n, while LiF does the in- t
» N
\
_ 2+ _ 2+ _ '
•t
I
E 100
verse. As Co Cr Ni Cu Fe If
Present fluoride glass fiber technology "*• \ -/' | p r 3 ; Tb 3+ 3+ 3+
ding tubes with uniform wall thickness can 0.5 1.5 2.5 3.5
be obtained by rotating this mold while WAVELENGTH (urn)
casting the cladding melt. The preforms are Figure 8-12. Typical transmission spectra for fluoride
then drawn into fiber near the glass soften- glass optical fibers. The data are from three different
research groups: NTT Japan, NRL USA, BTRL UK.
ing point, T=350°C, in order to avoid
Transition metals, rare-earth, and OH ~ are the most
crystallization. After drawing a preform of critical absorbing impurities. Also a continuous ab-
10 mm diameter and 20 cm length, the sorbing background is due to A independent scatter-
usual fiber diameters are about 150 jam. ing.
8.4 Fluoride Glasses: A new Host for Rare-Earth and Transition Metals 475
transmission curve is flat over a large research efforts, especially in chemical pu-
wavelength range and shows a minimum of rification. At the moment, the actual level
about 3dB/km for a 200 m fiber length. of transparency of fluoride glass optical
The NRL curve is for an unspecified length fibers is such that these new waveguides
and shows a minimum of 0.9 dB/km. NTT can be used in many short length devices.
data correspond to the lowest value, For example, for remote sensing and ther-
0.7 dB/km on a 30 m long fiber. mal imaging out to about 5 jum. Other pos-
According to France et al. (1987) a real- sible commercial devices include the cou-
istic total loss of 0.035 dB/km could be ex- pling between an Er 3 + YAG laser emitting
pected if the impurity levels were main- at 2.9 jum and a fluoride glass fiber for
tained in the range 0.1 to 5 parts per power delivery in surgical applications,
billion. Also, the extrinsic scattering loss, since water in tissues is very absorbent at
which seems to be due essentially to ZrO 2 this wavelength. Gas lasers, such as HF
microcrystallites (Takahashi, 1987), could emitting at 2.6jiim and DF emitting at
be significantly decreased by lowering the 3.8 jam, can also be used as power sources.
O 2 ~ impurity content. A 0.035 dB/km loss Low loss bulk optical components made of
value corresponds to a capability of re- fluoride glass may also be very useful for
peaterless information transmission over a prisms and lenses, operating in the mid
distance of 1500 km. I.R., as well as for optical windows with
Recent improvements of the surface of high damage thresholds for high energy
the glass by etching the preform rod have lasers such as HF.
been found to increase the strength of
fibers, as described recently by Schneider
et al. (1987). (See Chapter 13.) 8,4 Fluoride Glasses:
A key quantity in optical fiber communi- A new Host for Rare-Earth
cation is the pulse broadening associated
and Transition Metals
with the material dispersion, which is pro-
portional to d2n/dX2. The zero material
8.4.1 Active Optical Properties
dispersion wavelength, for most of the fluo-
ride glasses, is located around 1.7 (im, Active optical properties of fluoride
which is relatively far from the 2.6 jim ul- glasses have generated a great deal of inter-
tratransparency region. Fortunately, the est as well (see Chapter 12). Among the
slope of the dispersion curve, changes various families described earlier in this re-
slowly compared to SiO 2 , as described by view, the ZrF4-based and other multicom-
Bendow et al. (1981a). It has been demon- ponent heavy-metal fluoride glasses are
strated by France et al. (1987) and Taka- certainly the most attractive materials.
hashi (1987) that, in using a simple step Their relatively long wavelength I.R. edge,
index design, the dispersion characteristics their good stability, and their ability to eas-
of the fibers can be tuned to give zero dis- ily accommodate active rare-earth ions
persion at a 2.55 jim operating wavelength. make these glasses preferred candidates for
Among the potential uses for fluoride laser application. Except for a few studies
glass optical fibers, the realization of very dealing with the optical properties of diva-
long repeaterless telecommunications links lent europium (Shafer et al., 1979), tetra-
(for undersea systems, for example) is the valent uranium (Aliaga et al., 1978), and
most challenging and will need additional uranyl ions (Reisfeld et al., 1986 c), exten-
476 8 Halide Glasses
sive investigations have been carried out parison with crystals (see Chaps. 4 and 6).
on fundamental or applied spectroscopy of This results in inhomogeneous broadening
trivalent rare-earth and transition metal of absorption bands, each site having its
ions. Either bulk glasses or fibers are suit- own spectrum. This can be observed in the
able for practical applications. Fibers are absorption spectrum of Nd 3 + ions (Lucas
of special interest because of their flexibil- et al, 1978) where the bands have widths at
ity and compactness which allows for light half-maximum equal to a few hundreds of
systems with good concentration of the wavenumber. Among the various lines, at-
light and easy cooling of the medium for tention is directed to the 4 F 3/2 absorption
laser operation. This is especially impor- at 867 nm. This level gives rise to strong
tant for glasses whose thermal conductiv- emissions at 1.05 and 1.35 jim, as it will be
ity is lower than that for crystals. Besides discussed later on in this chapter. From the
these applications, luminescence is a reli- spectrum, it is obvious that the 4 F 3/2 level
able technique for analysis of optically should be excited via more efficient pump-
active impurities in fluoride glasses. Also, ing levels such as ( 4 F 5/2 , 2 H 9/2 ) at 796 nm,
fluorescence line narrowing is a useful ( 4 F 7/2 , 4 S 3/2 ) at 741 nm, or ( 4 G 5/2 , 2 G 7 / 2 ) at
tool for structural investigations on heavy 576 nm.
metal fluoride glasses and beryllium-based The ability for an absorption band to
fluoride glasses. efficiently excite the corresponding level is
quantitatively accounted for by its oscilla-
8.4.2 Absorption Spectra of Rare-Earth tor strength. For Ho 3 + and Er 3 + the posi-
and Transition Metal Ions tions of the excited states indicate that
emission, especially I.R. emission, should
8.4.2.1 Rare-Earth Ions
occur at quite a few levels. The 5 G 6 level
Absorption spectra of trivalent rare- of Ho 3 + and the 4 G 1 1 / 2 level of Er 3 + ex-
earth ions (R.E.) in heavy-metal fluoride hibit a high oscillator strength at 450 nm
glasses are well-known (Adam and Sibley, and 378 nm, respectively. This permits effi-
1985; Lucas et al., 1978; Ohishi and Taka- cient pumping for applications in the Vis-
hashi, 1985; Adam et al., 1987a; Alonso LR. range. In addition to the experimental
et al, 1988; Perry et al, 1981; Adam et al, studies, oscillator strengths may be investi-
1988; Ohera et al, 1988; Tanimura et al, gated as a function of three phenomeno-
1984; Shinn et al, 1983; Jorgensen et al, logical parameters Qt, with t = 2, 4, 6, us-
1982; Guery et al, 1988; Sanz et al, 1987; ing the Judd-Ofelt theory (Judd, 1962;
Yeh et al, 1986) except for radioactive Ofelt, 1962). These parameters are charac-
Pm 3 + and of course Lu 3 + which is opti- teristic of an ion-host combination. For a
cally inactive with its completely filled 4f- given ion, they vary slightly between fluo-
shell. A survey of all results will not be ride glasses. Reisfeld and Jorgensen (1987)
presented here. We have arbitrarily chosen pointed out that Q2 was an indicator of the
to emphasize only the optical properties of covalent character of bonding, higher Q2
Nd 3 + , Ho 3 + , and Er 3 + which can be con- corresponding to higher covalency.
sidered as being among the most interest-
ing ions with regard to their applications in
8.4.2.2 Transition Metal Ions
photoluminescence.
Glasses are well-known for having a Like rare-earth ions, the absorption
larger distribution of different sites in com- spectra of 3d transition metals (T.M.) have
8.4 Fluoride Glasses: A new Host for Rare-Earth and Transition Metals 477
been widely studied (Esnault et al., 1986; Because of its transition energies, Mn 2 +
Fonteneau et al, 1978; Ohishi et al, 1983; is, like Cr 3 + , often used as a sensitizer of
Reisfeld et al, 1986a; Feuerheim et al, rare-earth luminescence. Actually, Mn 2 +
1984; Suzuki et al, 1987; Poulain et al, absorption is very weak as reported by
1987), mainly in fluorozirconate glasses. 3d Suzuki etal. (1987) for ZBLA glass. The
ions are very sensitive to the crystal field highest experimental oscillator strength for
strength and therefore to the local environ- this ion is weak compared to transitions of
ment. This of course influences the spectro- Ni 2 + and Co 2 + ions, respectively. This can
scopic behavior of these ions as reported in be overcome by using fluoride glass hosts
the famous diagrams established by Ta- with ZnF2 as a major constituent, such as
nabe and Sugano (1954 a, b) for octahedral PZG glass (22mol% ZnF2) where Zn 2 +
crystal fields. Previous studies have shown ions are easily substituted by Mn 2 + , It has
that transition metal ions could reasonably been even experimentally shown that
be expected to occupy an octahedral-type BIZYT glass was more stable in the pres-
environment in fluorozirconate glasses, ence of MnF2 and valuable compositions
with crystal fields ranging from low to with up to 20mol% MnF2 could be ob-
medium, even though some discrepancies tained (Le Gall, 1988).
may occur. For example, Ti 3 + ions which, A number of papers deals with the opti-
under a reductive atmosphere, may be sta- cal absorption of other 3d ions in heavy
bilized in ZBLA glass by substitution for metal fluoride glasses. They are V3 +
Al 3+ ions: the absorption spectrum analy- (France et al, 1986; Fonteneau et al, 1978;
sis shows that Ti 3 + ions are not simply em- Ohishi etal, 1983), Fe 2 + (France etal,
bedded in pure octahedral symmetries, but 1986), Fe 3 + (Ohishi etal, 1983), Co 2 +
also in perturbed geometries such as mono- (France etal, 1986; Ohishi etal, 1983;
capped (coordination number CN = 7) and Suzuki etal, 1989; Poulain etal, 1977),
bicapped (CN = 8) octahedra (Esnault Ni 2 + (France etal, 1986; Ohishi etal,
etal, 1986). 1983; Reisfeld etal, 1986a; Suzuki etal,
The Cr 3 + ion is probably among the 1987) and Cu 2 + (France etal, 1986). In
most important active ions in spectros- summary, except for Cu 2 + , all ions were
copy, as a local probe for microcrystalliza- found to be in octahedral-type sites with
tion studies (Miniscalco et al, 1985) and as lower crystal fields compared to crystalline
an efficient pumping system for energy materials.
transfer application, to Nd 3 + for instance.
The analysis of the absorption spectrum of 8.4.3 Fluorescence Spectra of Rare-Earth
Cr 3 + ions in ZrF4-based glasses strongly and Transition Metal Ions
suggests that Cr 3 + ions are in an Oh-type
8.4.3.1 Radiative Emission
environment. The best fit to the energies
of Rare-Earth Ions
gives the crystal field and Racah parame-
ters (see Chap. 12) which are Dq = The wide range of transparency of fluo-
1531cm"1 and B = 721 cm" 1 in the pres- ride glasses makes them attractive materi-
ent case. These values correspond to low als for infrared luminescence (see Chap.
fields compared to crystals and can be in- 12). Emission spectra have been reported
terpreted as being due to a more open lat- in various glasses for almost every rare-
tice for the glass, leading to longer T M - F earth. Many ions such as Pr 3 + (Adam and
average bonds. Sibley, 1985; Eyal et al, 1985), Nd 3 + (Lu-
478 8 Halide Glasses
cas et al., 1978), Eu 3 + (Adam et al, 1987 a; about the same in both materials. The
Blanzat et al., 1980; Reisfeld et al., 1983), number of non-equivalent sites is certainly
Gd 3 + (Alonso et al., 1988), Tb 3 + (Perry small in heavy metal fluoride glasses, com-
etal., 1981), Dy 3 + (Adam et al., 1988b; pared to oxide glasses in general. This
Orera et al., 1988), Ho 3 + (Tanimura et al., arises from the specific structure of fluoride
1984; Reisfeld etal., 1985), Er 3 + (Shinn glasses where rare-earth ions are part of
etal., 1983) and Tm 3+ (Sanz etal., 1987) the framework and, as glass formers, are
have been studied in fluorozirconate-type in well-defined sites. Conversely, in oxide
glasses while only Ho 3 + (Eyal et al., 1987; glasses rare-earth ions are in modifier sites,
Adam etal, 1987b), Er 3 + (Eyal etal., that is in ill-defined sites. This is confirmed
1987a), Tm 3+ (Guery etal, 1988) and by the decay time measurements of the
Yb 3 + (Yeh et al, 1986) have been studied in emitting levels. Usually in glasses, because
(Ba, Zn, Th, Y)-based fluoride glasses. Also of the great number of non-equivalent
Reisfeld and coworkers (Jorgensen et al, sites, the decay curves are non-exponential,
1982) have reported luminescence of Er 3 + each type of site having its own time con-
ions in (Pb, Zn, Ga)-fluoride glasses. stant. In heavy metal fluoride glasses, the
The first two infrared emissions of Nd 3 + decays can generally be fitted to nearly sin-
ions in fluorozirconate glass are shown in gle exponentials with a ratio between the
Fig. 8-13. The 4 F 3 / 2 -» 4 I 1 1 / 2 transition is first and third e-folding times equal to 0.8-
found to peak at 1040 nm with an experi- 0.9 (Lucas etal., 1978; Adam etal., 1988;
mental lifetime of nearly 450 JIS. In that Tanimura et al., 1984; Shinn et al., 1983).
same figure, the optical spectrum for Nd 3 + The relatively large number of isolated
ions in NdZr 7 crystals is superimposed. It levels of Ho 3 + and Er 3 + ions yields rich
is important to note that the emission emission spectra ranging from near U.V. to
peaks for the glass are just as broad as mid I.R. In the visible range, the well-
they are for the crystal. This suggests that known intense green emission of these two
the Stark splitting of the levels involved is ions ( 5 S 2 , 5 F 4 ) -> 5 I 8 for Ho 3 + and 4 S 3 / 2 ->
4
I 1 5 / 2 for Er 3 + are reported to peak at
537 and 542 nm, respectively, in fluorozir-
io 3 cm~ 1 conate glasses. In the infrared region,
Ho 3 + ions exhibit four emissions at 1.2 jam
ANM
11. 3/2 (5I6-5I8), 1.38 Mm ( 5 S 2 + 5 F 4 ^ % ) ,
2.04 m ( I 7 ^ I 8 ) , and 3 ^m ( 5 I 6 ^ 5 I 7 ) .
5 5
M
*\ \ *\ \ \\\ \
en
WMP = Ce-«*E (8-3)
where C and a are constants for a given
host and AE is the energy gap between the o •ZBLA
emitting level and the next lower-lying o F-BERYLLATE
level. The evolution of WMP as a function of CL
H 1O
2 TELLURITE
AE is portrayed in Fig. 8-14 for ZrF4-based GERMANATE
SILICATE
glass (Adam and Sibley, 1985; Tanimura PHOSPHATE
et al., 1984; Shinn et al, 1983), BeF2-based YAG
\ \
glasses (Layne and Weber, 1977), and vari- 10 I L
2 3 4
ous oxide glasses (Yeh et al., 1987; Layne ENERGY GAP (1O 3 cnT 1 )
et al., 1977; Reisfeld and Eyal, 1985). As far
Figure 8-14. Multiphonon emission rate, namely heat
as the quantum efficiency is concerned, the dissipation by phonon relaxation for different glass
superiority of fluorozirconate glass is obvi- matrices doped with rare-earth materials. The YAG
ous with multiphonon emission rates lower crystal is also mentioned for comparison.
480 8 Halide Glasses
observed in that same glass (Eyal et al, Tm 3+ ) (Yeh et al, 1988; Yeh etal, 1989)
1987 b) with a 0.95 efficiency. and (Er3 + -Tm 3 + ) (Yeh et al.) systems and
In contrast to Mn 2 + , Cr 3 + ions do not also for Er 3 + ions alone (Yeh et al.; Okada
emit at room temperature because when et al, 1988; Quimby, 1989). Quimby et al.
the 4 T 4 is excited the related vibronic levels (1987) have determined the up-conversion
are thermally populated at room tempera- efficiency of infrared light ( = 1.0 |im) into
ture. green light ( = 0.55 |im) for the (Yb3 + -
R.E.-R.E. systems are of special interest Er 3 + ) combination in (Th, Zn, Lu)-based
because they allow direct sensitization of fluoride glasses. A very important result
I.R. emitting levels, compared to Cr 3 + and is that the efficiency (lxlO~ 3 ) is found
Mn 2 + in which the first excited states are to be of the same order of magnitude as
located in the visible range. Depending on that for crystalline materials such as CaF2
the purpose, combinations of Ho 3 + , Er 3 + , (2.1 x 10 ~3) and four orders of magnitude
Tm3 + , and Yb 3 + ions have been studied higher than that for silicate (2x 10"7) or
(Eyal et al., 1987 a; Yeh et al, 1989; Adam phosphate (6 x 10 ~8) glasses. Heavy metal
et al, 1987; Rubin et al, 1987; Moine et al, fluoride glasses appear to be a very good
1988) as well as N d 3 + - > Y b 3 + energy compromise that holds the good optical
transfer (Eyal et al, 1986). As pointed out efficiency of crystals and easy preparation
before, the 5 I 7 -» 5 I 8 emission of H o 3 + at of glasses permitting the elaboration of the
2 jim is quite interesting. Efficient sensitiza- bulk of the fiber optical system.
tion of Ho 3 + could be achieved in heavy
metal fluoride glasses by the use of the ap- 8.4.4 Interest of Rare-Earth
propriate concentration of Er 3 + or Yb 3 + Spectroscopy in Fluoride Glasses
ions. Yeh et al. recently reported energy
transfer between Er 3 + and Tm 3+ in 8.4.4.1 Analysis of Impurities
BIZYT-type fluoride glasses. Tm 3+ ions by Photoluminescence
act as quenching centers for the green lu- While optical properties of rare-earth
minescence of the Er 3 + 4 S 3 / 2 -• 4Ii5/2 tran- and transition metal ions are of great inter-
sition. Unfortunately, transfer from 3 H 4 est with regard to laser applications, the
(Tm 3+ ) to 4 I 9 / 2 (Er 3+ ) that could enhance optical properties of these elements are un-
the Er 3 + - 4 I 1 1 / 2 -• 4 I 1 3 / 2 emission at nearly desirable for ultralow loss fiber communi-
2.8 jLim is not observed. cations. 3d ion and rare-earth ion analysis
can be successfully carried out by photo-
luminescence measurements (Miniscalco
8.4.3.4 Up-Conversion or Photon Addition
and Thompson, 1986; Freitas, 1987). In
in Fluoride Glasses
particular for rare-earth ions, the oscillator
The conversion of infrared light to visi- strengths of the transitions are lower and
ble light has received special attention in the absorption spectra are more compli-
view of applications for I.R.-detectors and cated making photoluminescence a power-
improved visible sources. Two-photon up- ful tool. Ohishi et al. (1986) for instance
conversion processes have been demon- have determined a Pr 3 + impurity content
strated in heavy metal fluoride glasses at of 25 ppb in a fluorozirconate optical fiber
room temperature for the (Yb3 + - E r 3 + ) by using this method, and Freitas et al.
(Yeh etal, 1987; Quimby et al, 1987; (1988) a Nd 3 + content of 40 ppb in similar
Quimby, 1988; Okada et al, 1988), (Yb3 + - conditions.
482 8 Halide Glasses
Wavelength (jim)
10 5 4 3
e
o Figure 8-16. Low loss region for
the TeX glass Te4Se3Br3. Lowest
attenuations are expected in
8-12 Jim region.
2000 4000 6000 8000
Wavenumber (cm"1)
484 8 Halide Glasses
the rod or crucible method (Lucas et al., 8.6 Stability of Halide Glasses
1989). The drawing temperature is around against Chemical Attack
130°C depending on the composition of and Devitrification
the glass and the diameter of the fiber usu-
ally ranges from 100 to 300 jim.
Owing to their technological interest,
Figure 8-17 shows the optical loss curve
only the heavy metal fluoride glasses have
of a fiber having the composition Te 3 Se 4 I 3 .
been deeply investigated in respect to their
tendency to be corroded by moisture or
other chemical reagents. Also, special ef-
11 -
forts have been made in order to under-
stand the devitrification mechanisms in
Attenuation (dB/m)
n Te3Se4l3 fiber
9- these exotic glasses.
solution of the matrix with a very fast mi- 8.6.2 Devitrification of Fluoride Glasses
gration of certain species such as Li + , Na + ,
As discussed by Moynihan and co-
Al 3+ into the solution. The direct conse-
workers (Moynihan, 1987; Chrichton et al.,
quence is that the ZrF4-based glasses have
1987), one of the major problems encoun-
chemical durability in non-basic solutions
tered in the development of heavy metal
comparable to the poorest silicates. The
fluoride glass has been the tendency for the
direct result of these chemical modifica-
glasses to devitrify above the glass transi-
tions is the devitrification of the corroded
tion temperature. Also, during the cooling
surface which crystallizes and forms an
process of the melt, a critical cooling rate is
opaque film on the surface. In basic solu-
necessary to avoid nucleation (Esnault-
tions, the stability of the glass is much
Grosdemouge et al., 1985) and then growth
higher and some compositions could stay
of the crystallites (Bonsai et al., 1985).
in these conditions for a few weeks without
apparent corrosion. The main feature illustrating the special
thermal behaviour of fluoride glasses is the
The corrosion by H 2 O vapour is quite
temperature dependence of the viscosity
different (Loehr et al., 1987); depending on
which is represented in Fig. 8-18. It is clear
the composition, it usually starts just be-
that there is a large gap between the high-
low the glass temperature around 300 °C.
temperature viscosity data collected in the
The mechanism of corrosion is illustrated
melt (Hu and Mackenzie, 1983) and the
by the following reaction:
highly viscous zone just above Tg. This sit-
ME, (glass) 4- y H 2 O (vapour) -> /g_^ uation is due in part to the tendency of
-> MF,_ y OH^ (glass) + y HF (vapour) these melts to crystallize mainly because
the viscosity is only a few dPa s at tem-
This attack becomes significant when the peratures significantly below the liquidus
temperature increases and is visually easy allowing relatively high mobility of the
to detect when a fluoride glass melt is
treated in a normal atmosphere due to the
formation of white fumes. The result of this
corrosion is the presence of a strong OH T(° C)
absorption peak at 2.9 jim in the glass and 900 700 500 400 300
the potential formation of oxides playing
the role of nucleation agents according to
the reaction:
2OH O2 +H.O/' (8-5)
The practical effect of this corrosion
phenomenon leading to hydroxyl and then
oxide formation, is the risk of nucleation
and crystallization originating from the 0.001 0.0014 0.0018
surface; consequently the only way to pre-
pare good optical glasses is to operate in a Figure 8-18. Viscosity versus temperature for two dif-
dry glove box. ferent fluoride glasses ZBLA and ZBLAN. Experi-
mental points are missing in the middle of the dia-
gram due to crystallization on cooling TXC or
heating TXH.
486 8 Halide Glasses
ions for nucleation and crystallization pro- 8.7.1 Preparation of Fluoride Glasses
cesses.
Figure 8-18 is a comparison of two good The conventional route for preparing
technical glasses: fluoride glasses is the melting of the start-
1) ZBLA with the composition ing fluorides into an inert atmosphere us-
Zr 55 Ba 35 La 6 Al 4 and ing vitreous carbon, gold, or platinum
2) ZBLAN with the composition crucibles. The liquidus temperature for
Zr 55 Ba 17 La 6 Al 4 Na 18 . heavy metal fluoride glasses is around 550
The second has been proven to be more to 650 °C, and then heating until 800 to
resistant to devitrification and is one of the 950 °C is needed to obtain an homoge-
best candidates for fibre drawing. This in- neous melt.
teresting behaviour is explained by an in- Another convenient way to prepare the
terdiffusion barrier to crystallization due melt is the ammonium fluoride route using
to the competition between two crystalline NH 4 FHF which easily converts oxides in
forms. Indeed, it has been noticed that a fluorides. The conversion reaction takes
partial substitution of the modifier cation place at temperatures around 300 to 400 °C
Ba2 + by Na + cations introduces a compe- and an excess of ammonium fluoride is
tition between sodium fluorozirconate and needed to completely transform the oxides
barium fluorozirconate formation during in a mixture of metallic ammonium fluo-
the crystallization process and conse- rides which are then decomposed by heat-
quently delays the devitrification phenom- ing at 800 °C. This treatment eliminates the
ena. excess of NH 4 FHF and produces a melt
This observation appears to be a kind of which is poured in preheated brass moulds.
illustration of the so-called "confusion The glasses are then annealed at a temper-
principle" and could show that one route ature close to Tg.
to finding fluoride glasses compositions As mentioned before, the development
more stable against crystallization may be of high optical quality optics or optical fi-
to incorporate into the melt additional bres is governed by the production of high-
components which will inhibit the first purity materials where one must avoid the
crystalline species formation. presence of transition metal, rare-earth,
complex anions such as OH, SO 4 ~, P O | ~ ,
... which absorb in the optical window of
8.7 Preparation of Fluoride Glasses fluoride glasses.
and some Physical Properties Sublimation of volatile fluoride, such as
ZrF 4 , as well as solvent extractions are the
The interest in fluoride glasses is mainly most common techniques used for purify-
related to their passive or active optical ing the starting fluorides from the most
properties and in both cases the search for poisonous absorbing cations such as Fe 2 + ,
materials having excellent optical quality is Cu 2 + , Co 2 + , Ni 2 + , Nd 3 + , Ce 3 + , Pr 3 + . It
essential. The preparation route then be- must be noted that 1 ppm of these impuri-
comes a key factor especially when ultra ties leads to parasitic absorption in the
pure glass is the ultimate goal. This con- range of 10 to 100 dB/km and that the tol-
straint is less critical for some physical in- erated level of contamination for reaching
vestigations, such as electrical and mag- the ultimate transparency values will have
netic properties. to be at the part per billions level.
8.7 Preparation of Fluoride Glasses and some Physical Properties 487
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9 Metallic Glasses
Robert W. Cahn
this kind, most vigorous in the 1970s, con- ogy, is universally regarded as the father of
cerning a number of supposed metallic rapid quenching from the liquid state. He
glasses. A good discussion of this type is to was not the first to use such methods, but
be found in a paper by Dixmier and earlier innovators were interested only in
Guinier (1970): these authors examined using rapid quenching as a production
two alloys, P t - C and N i - P , the former method for cheaply making the relevant
made by evaporation, the latter by electrol- shapes, whereas Duwez explicitly investi-
ysis. Examination of the X-ray scattering gated the metallurgical consequences of
pattern proved to be an uncertain basis for rapid quenching from the melt, that is, he
deciding between the amorphous and mi- was using the technique from a researcher's
crocrystalline options, but Dixmier and viewpoint while his predecessors were see-
Guinier discovered that the two alloys be- ing it from a production engineer's view-
haved quite differently on annealing. In point. - The various experimental tech-
Pt-C, the scale of the structure gradually niques of rapid quenching from the melt,
coarsened, with a progressive sharpening alias rapid solidification processing, are
of the diffraction lines, whereas in N i - P , fully explained in Vol. 15, Chap. 2, and will
diffraction lines due to Ni and Ni 3 P ap- not be further described here. - In his own
peared and gradually strengthened while account of his early researches in the field,
the pattern due to the N i - P itself remained Duwez (1967 a, b) describes his concern to
unaltered. - This, they held, implied that resolve the paradox of the failure of the
the P t - C was microcrystalline and under- Ag-Cu system to generate a continuous
went progressive grain growth, a quasi-ho- series of solid solutions while the Ag-Au
mogeneous process (see Vol. 15, Chap. 9) and Cu-Au systems did have such a series.
whereas the N i - P t was truly amorphous He wrote later that "the possibility of re-
and crystalline phases were nucleated from moving this rather exceptional case from
it and grew heterogeneously. - A technique the list of binary alloys which did not fol-
has however now been perfected which low the Hume-Rothery criteria was the
should obviate arguments as to the amor- main incentive for finding an experimental
phousness/microcrystallinity of any spe- technique capable of achieving extreme
cific phase. Chen and Spaepen (1988,1991) rates of cooling from the liquid state". He
have used a scanning differential calorime- concluded that quenching from the melt
ter (see Vol. 2, Chap. 4) in isothermal mode, might force concentrated Ag-Cu alloys
to establish the form of the heat release of into a state of solid solution which was
the contentious alloy: the "fingerprint" of only just unfavorable from a free-energy
the heat release of an alloy undergoing viewpoint, if it were done fast enough, and
normal (i.e., uniform) grain growth is quite he understood the quenching process well
different from that of an alloy undergoing enough from his earlier attempts to accel-
nucleation and growth of one or more erate cooling in the solid state (Duwez,
crystalline phases from a true glass. 1951) to recognize the need to bring a thin
layer of liquid rapidly into contact with a
cold solid chill-block: thus the Duwez gun,
9.1.2 The Origins of Quenching a device for atomizing a metallic melt and
from the Liquid State impelling the small droplets against a cop-
Pol Duwez, a highly original metallur- per sheet, was born; at about the same time
gist at the California Institute of Technol- Duwez also developed the piston-and-
498 9 Metallic Glasses
anvil apparatus. Duwez and his colleagues 9.1.3 Treatment of Metallic Glasses
used this new equipment to show that in the Series
melt-quenched Cu-Ag alloys did indeed
Different aspects of metallic glasses are
form a seamless series of solid solutions
treated in several Volumes of the Series.
(Duwez et al., 1960). It would be difficult to
The structure of both molten and amor-
find a clearer example of the truth that the
phous binary alloys is treated in Vol. 1,
exercise of curiosity concerning fundamen-
Chap. 4, together with a discussion of the
tal scientific issues can launch an experi-
requisite instrumental methods, including
mental programme leading to momentous
not only wide-angle X-ray diffraction but
technological consequences.
also small-angle X-ray scattering and X-
Very soon after the first publication just ray absorption methods. A more extensive
cited, the same group of investigators de- treatment of models of glass structure and
cided to look for the formation of a metal- the problems encountered in deriving such
lic glass in a melt-quenched alloy and models from diffraction and spectroscopic
promptly found it in the Au-Si system data is to be found in Vol. 9, Chap. 4; this
(Klement et al., 1960). Thereupon Cohen treatment covers all kinds of glasses, in-
and Turnbull, who happened to be sharing cluding metallic ones. Physical properties
the same room at the Cavendish Labora- of metallic glasses (as well as metallic
tory at the time, wrote a key paper (Turn- melts), including particularly magnetic and
bull and Cohen, 1961) in which they sug- electrical properties, are treated in Vol. 3,
gested that the ready formation of a metal- Chap. 9. A chapter on the deformation and
lic glass in the Au-Si system near 25 at.% fracture of glassy materials in Vol. 6,
Si was connected with the existence of a Chap. 11 includes some discussion of de-
deep eutectic in equilibrium near this com- formation and fracture mechanisms in
position: this gave the melt the opportu- metallic glasses. The formation of amor-
nity to cool stably to a temperature at phous alloys by ion implantation and ion-
which its viscosity had become quite high mixing is treated in Vol. 15, Chap. 6.
and therefore diffusion in the melt had be-
come sluggish. This immediately provided Because of this varied coverage, and to
a logical basis for finding other glass-form- avoid needless duplication, the remainder
ing systems, and led, inter alia, to the dis- of this chapter will be restricted essentially
covery of the important glass in the Pd-Si to the following topics: (1) Methods of
system (Duwez et al., 1965) on which much making metallic glasses and amorphous al-
of the early systematic work on metallic loys; (2) the systematics of the alloy sys-
glass properties was done. Duwez began tems and composition ranges in which it
this process by examining the Pd-Si glass has been possible to make such materials,
by transmission electron microscopy and and, more generally, criteria for glass for-
studying its crystallization in situ. - Turn- mation in alloy systems; (3) diffusion and
bull has analyzed the many stages in the crystallization in metallic glasses; (4) struc-
recognition and characterization of the tural relaxation of metallic glasses and its
metallic glass state (Turnbull, 1985). consequences for properties, including em-
brittlement; (5) corrosion resistance and
catalytic activity of metallic glasses; and (6)
applications.
9.2 Methods of Making Metallic Glasses and Amorphous Alloys 499
9.2 Methods of Making Metallic their heat in the atomizing fluid, to make a
Glasses and Amorphous Alloys melt-quenched powder; the Taylor wire
method, which creates a fine alloy wire en-
capsulated in an oxide glass sleeve through
9.2.1 Melt-Quenching
which heat is abstracted; and several other
The various methods currently used for methods such as spark erosion which are
rapidly abstracting heat from thin sections curiosities rather than mainline tech-
of molten alloys are fully described in niques. Four of the mainline methods are
Vol.15, Chap. 2. (See also this Volume, shown schematically in Fig. 9-1.
Chap. 2.) They include melt-spinning (in In all these methods, the melt is given a
which a jet of melt is projected against a geometrical shape in which one or more
spinning polished copper wheel), to make dimensions are small, so that heat can be
narrow ribbons; planar flow-casting, in removed fast. In melt-spinning or planar
which a slit through which the melt flows flow-casting, ribbon or sheet thickness is
is held within a fraction of a millimeter of typically in the range 20-50 jam, wires
the surface of the copper wheel, to make made by the in-rotating-water method are
wide sheet up to about 25 cm in width; typically 50-100 jim in diameter, powders
melt extraction, itself available in several have a size distribution typically 20-100 jam
variants, in which a sharp-edged wheel diameter. The cooling rate in these various
barely touches a molten surface and ex- methods varies with the dimensions of the
tracts a ribbon of D-shaped cross-section melt and the experimental variables such
from it; the piston-and-anvil method, in as wheel speed or piston-and-anvil speed,
which a free-falling melt droplet is caught and it also varies as the sample cools, being
between rapidly colliding metal plates to fastest when the sample is hottest. The
make a disc; free jet melt-extrusion, in common practice of citing a single figure
which a jet is spun under conditions which for the cooling rate during a melt-quench-
discourage break-up into discrete droplets, ing operation thus has little physical mean-
so that the wire cools freely in contact with ing without further information. - Fig.
the surrounding cold gas; the twin-roller 9-2a shows a series of measurements on
technique, in which a flat melt-jet is free-falling drops of pure molten iron,
pinched between counter-rotating rollers; quenched in an electromagnetically oper-
the in-rotating-water spinnning process, in ated piston-and-anvil apparatus; the tem-
which a fine jet of melt is injected into a perature versus time plots were obtained
rotating annulus of water, to make an by means of microthermocouples built into
amorphous wire; laser treatment, in which the anvil (Duflos and Cantor, 1982). It is
a laser beam focused to a small area is clear that cooling rates decline greatly dur-
traversed across a solid surface so as to ing the solid-state phase of cooling. - Can-
melt it in a transient fashion, the underly- tor subsequently used ingenious pyromet-
ing solid acting as a chill-block, or else ric methods to map the cooling-rate
nanosecond or picosecond pulses are ap- history of glass ribbons during melt-spin-
plied to a spot on a stationary substrate ning (Fig. 9.2 b) (Hayzelden et al., 1983;
(see also Vol. 15, Chap. 3); atomization, in Gillen and Cantor, 1985); it is to be noted
which an alloy melt jet is broken up by a that none of the methods for estimating
cold, transverse liquid or gaseous jet into cooling rates which depend upon measure-
alloy droplets which solidify by depositing ment of microstructural features such as
500 9 Metallic Glasses
LEVITATION COIL
MELT
PRESSURE
/INDUCTION
/ COIL
OPTICAL MELT
SENSOR DROPLET
SUBSTRATE PISTONS
(a) (b)
PRESSURE MELT
FEED
INGOT ROD
INDUCTION
COIL
MELT DROPLET
\ RIBBON
SUBSTRATE WHEEL
(c) (d)
Figure 9-1. Principal methods of quenching alloys from the melt: (a) Drop-smasher or piston-and-anvil method,
(b) Melt-spinning, (c) Pendant-drop melt extraction, (d) Twin-roller quenching device.
107
ration methods on to cold substrates to
make objects up to ingot size, but these
techniques appear to have been used only
to manufacture crystalline, not amorphous
7in 106 alloys. Dahlgren's approach appears to be
c too expensive to have found large scale ap-
plication, but vapor-quenching has been
used in connection with electronic and
E io 5 magnetic amorphous films, as will be seen
c below.
"o
o 900 V A A
o 750 V • D
500 V • o 9.2.3 Electrolytic Deposition
0.5g 1g
Many years ago (Brenner et al., 1950) it
was discovered that N i - P alloys, contain-
500 1000 1500
ing more than about 10at.%P, can be
(a) Temperature, T in K
electrodeposited in amorphous form to
give an ultrahard surface coating. Much
further research has been done on this fam-
ily of electrodeposits (see Brenner, 1963),
more recently in relation to electroplating
1600 variables such as steady or pulsed current
(Lashmore and Weinroth, 1982). Indeed, it
seems that N i - P amorphous layers elec-
trodeposited by steady and pulsed currents
are structurally distinct (Lashmore et al.,
1982). Electrodeposition allows good con-
trol of glass production.
Some account of this method will be
found in Vol. 15, Chap. 11, including the
generation of amorphous alloy multilayers
by electrodeposition. Not much search for
other amorphous alloys that can be made
by electrodeposition has been reported,
though apparently C o - W - B is one other
candidate. Also, it has been established
that bright amorphous chromium of very
1200 high hardness can be electrodeposited
(b) t in ms
Figure 9-2. (a) Data from many cooling curves ob- flos and Cantor, 1982.) - (b) Cooling Curves for Ni-
tained from a microthermocouple built into the anvil 5 wt.% Al ribbons melt-spun on a copper wheel, us-
of a piston-and-anvil quenching apparatus, during ing temperature-calibrated color photography, at a
drop-smashing of pure iron. The voltages are acceler- superheat of 200 K, ejection pressure of 42 kPa, and
ating voltages: higher values imply faster quenching. circumferential wheel speeds of 12 (A), 24(B) and
Larger specimens had greater superheat. (After Du- 36 (•) m s" 1 . (After Gillen and Cantor, 1985.)
502 9 Metallic Glasses
from a chromic acid solution with addi- There has been much dispute over the
tives (e.g., formic acid or iron) (Hoshino criteria which determine the ability to
et al., 1986; Tsai and Wu, 1990). amorphize such compounds. The principal
It is also possible to deposit a few glasses earlier overview was by Russell (1985):
by electroless deposition, and this method low temperature, high doses and high
has been particularly used to produce dose rates were generally found necessary.
glasses for magnetic investigations, N i - P There is still some disagreement about the
in particular (Dietz, 1977). Recently, it has principal criterion, viz., that compounds
been shown that certain organic materials, with a narrow or vanishing homogeneity
for instance polyacetylene, can be used as range amorphize most readily; the diffi-
catalysts to aid the deposition of glasses culty is that for many intermetallic com-
such as N i - C o - B and N i - C o - P (Kam- pounds, the homogeneity range is not
rava and Soderholm, 1990). known with precision. This criterion may
well prove to be generally valid: since irra-
9.2.4 Ion Implantation and Ion Mixing diation knocks a proportion of atoms off
their proper crystal sites, wrong atom pairs
A number of amorphous phases have are generated, and compounds with a nar-
been prepared by implanting high-energy row homogeneity range necessarily have
solute ions into metallic surfaces, or by free energies which rise very steeply with
mixing successively vapor-deposited layers departure from stoichiometry such com-
of different elements by means of the ther- pounds therefore rapidly gain free energy
mal energy of injected rare-gas ions. The as they are irradiated, which would favor
most thoroughly researched such phase is amorphization. Such compounds also nec-
the wear-resistant amorphous layer ob- essarily have high ordering energies, which
tained by injecting Ti and C into a Fe sur- by implication therefore is one of the cri-
face. This, and other instances, are dis- teria for amorphizability by irradiation.
cussed in detail in Vol. 15, Chap. 6, Sec. 3.4. Luzzi and Meshii (1986) propose as one
criterion that an amorphizable compound
9.2.5 Amorphization by Irradiation is ordered up to its melting-point; again,
A number of intermetallic compounds this is another way of saying that its order-
have been amorphized by irradiation with ing energy is high. They also suggest that
high-energy electrons, heavy ions such as compounds with constituents separated by
Ni + or fission fragments. This was first dis- more than two groups in the periodic table
covered when the compound U 6 Fe was and those with a relatively complex struc-
bombarded with fission fragments (Bloch, ture are favored for amorphization. None
1962); much research was then done with of these criteria, in the light of later evi-
more familiar compounds, notably NiTi, dence, appears to be watertight ... except
Zr3Al and the nickel aluminides. The last possibly the one calling for a high ordering
of these remained crystalline, whichever ir- energy.
radiation projectiles were used, while the More recently, Luzzi and Meshii (1988),
first two are instances of compounds which concentrating on 2 MeV electron irradia-
became amorphous, the former with elec- tion, have accumulated evidence that de-
trons, the latter only with heavy ions. Pri- struction, not necessarily complete, of long-
mary solid solutions can never be amor- range crystallographic order (i.e., of the
phized by this approach. superlattice) is a precondition of amor-
9.2 Methods of Making Metallic Glasses and Amorphous Alloys 503
phization by irradiation. Others interpret films. This study followed an earlier, acci-
such disordering as implying a mechanical dental discovery of a related phenomenon:
destabilization of the lattice, such as has the compound Zr 3 Rh, in a metastable
been proposed by some as a precondition crystalline form, could be amorphized by
of melting also. The evidence for this is well reacting it with hydrogen to form a
assembled by Okamoto et al. (1988), who metastable amorphous hydride (Yeh et al.,
examined Zr3Al. It is not quite clear at 1983). The very fast diffusion of hydrogen
present whether the crucial feature is disor- was thought to be a crucial aspect of this
dering per se, or the lattice expansion process, named a solid-state amorphization
which accompanies it, but the most recent reaction (SSAR). For the second study, the
analysis prefers the second alternative. - A somewhat exotic combination of La and
recent, illuminating comparison of melting Au was chosen because Au was known to
with amorphization in the solid state, be a "fast diffuser" in crystalline La (in the
which includes irradiation as one variant technical sense that Au diffusion in La is
(Wolf etal, 1990), makes the point that many orders of magnitude faster than self-
there are two forms of melting, and two of diffusion in La), and it was assumed that a
amorphization: one involves heteroge- similar disparity in diffusion rates would
neous nucleation at interfaces or defects, extend into the amorphous phase, if one
one is homogeneous. Wolf et al. conclude was formed. (A discussion of fast diffusion
that the destruction of a superlattice can be found in Warburton and Turnbull,
"merely drives the crystal to a critical com- 1975).
bination of volume and temperature at The 1983 discovery that a compound
which the amorphous phase can form het- (Zr3Rh) could be amorphized by hydro-
erogeneously or homogeneously". These gen absorption has now been generalized
fundamental issues have also been ana- (Aoki et al., 1991). 'Hydrogen-induced
lyzed by Fecht and Johnson (1990). - In amorphization' has been found to be possi-
this connection, it has been suggested ble in many binary metal compounds of
(Vepfek etal., 1982) that a microcrystal- which one constituent is a hydride former.
line-to-amorphous transition in silicon is Examples include R2A1, R3In, R 3 Ga, RFe 2
driven by lattice expansion. (where R is a rare-earth metal), Zr3Al, and
others.
The apparent thermodynamic paradox
9.2.6 Amorphization by Interdiffusion
that two stable phases can generate a
and Reaction
metastable phase was dealt with by means
An extraordinary phenomenon was dis- of two hypotheses: (a) The amorphous
covered by Schwarz and Johnson in 1983 - phase has a lower free energy than the ini-
the formation of an amorphous alloy by tial mixture of elements; this arises from
the interdiffusion of two pure polycrys- entropy terms, due to the fact that the
talline metals. They deposited successive amorphous phase has a large negative heat
thin films of Au and La, 10-50 nm in of mixing, whereas the crystalline elements
thickness, in a multilayer configuration, have a large positive heat of mixing, (b)
and annealed the multilayers at a low tem- There are indeed intermetallic crystalline
perature (50-100°C). The final composi- compounds with a still lower free energy
tion of the mixed phase was controlled by than the amorphous phase, but they can-
adjusting the relative thickness of the two not form because one constituent diffuses
504 9 Metallic Glasses
(relatively) very sluggishly, and apparently research. A recent review which places the
both constituents must diffuse reasonably SSAR (including also the mechanical
fast if crystalline nuclei of an intermetallic methods to be discussed in the next Sec-
phase are to form. The intermetallic phase tion) in relation to more conventional
cannot be prevented from nucleating if the quenching methods, has been published by
annealing temperature is chosen too high. Schwarz (1988), while another (Greer,
The essentials of the situation are shown in 1990) discusses in depth the quite complex
Fig. 9-3. thermodynamics of amorphization by in-
In the seven years since this discovery, a terdiffusion. A number of interesting issues
very great deal of research has been done have been raised in very recent work, but
on the SSAR and hundreds of papers pub- there is space here only for a few of them to
lished. Reviews (Johnson et al., 1985; John- be briefly treated.
son, 1986) and a conference devoted to Only recently has the postulated large
SSAR (including amorphization by irradi- disparity in diffusivities between the two
ation, which is now generally included in constituent metals in a system capable of
the SSAR designation) (Schwarz and John- SSAR been experimentally confirmed. The
son, 1988) have marked this burgeoning of determination of the slower of the two dif-
fusivities is an exceedingly difficult experi-
mental problem, discussed further in Sec.
9.4.1, below. Greer et al. (1990) performed
E
o
-90
L r=373K
the measurement for the Ni-Zr system, on
which much of the recent research on
"a - u ' •# SSAR has been performed. They overcame
i
\ the experimental obstacles by using a
S -ioo method in which the interdiffusion of Zr
and Hf (an element closely similar to Zr) in
a multilayer consisting of a-Ni 65 Zr 35 and
Au + \ Am+ /) a-Ni65Hf35 was measured by X-ray diffrac-
c Am La // tion from the multilayer at various stages
<D
-110 -
V /
of anneal. The outcome was that, at 573 K,
the diffusivity of Zr in the amorphous solid
solution was ^ 1 0 6 times smaller than the
-120 --
0 0.2
\/ i i
0.6
1
0.8 1.0
diffusivity of Ni - a very large factor of
disparity indeed. The disparity is attrib-
uted to the large size difference of the Zr
Au La and Ni atoms; this aspect is further dis-
cussed in Sec. 9.4.1. - One consequence of
Figure 9-3. Gibbs free energy vs composition for a
very fast diffusion of one constituent in an
mixture of crystalline Au and La (dotted line) and for
amorphous A% _xLax alloy. The approximate free en- amorphous layer which has sometimes
ergy curve for the amorphous phase was estimated been observed is the formation of voids in
from Miedema's predictions for liquid Au-La alloys. the layer, e.g., in the Al-Pt system where
The tangents predicting two-phase regions were Al is the fast diffuser (Legresy et al., 1988).
drawn on the assumption of zero intersolubility of Au
and La. A wholly amorphous reaction product was Another issue is the nucleation of the
found only in the central concentration range, as pre- amorphous phase at the start of the SSAR.
dicted. (After Schwarz and Johnson, 1983.) Schroder et al. (1985) established that grain
9.2 Methods of Making Metallic Glasses and Amorphous Alloys 505
4- —H
c (g)
0 -r-
made very clear by a subsequent experi- O
Dstra
0)
225 A
211 A
\
layer consisting of polycrystalline Ni
deposited on a Zr single crystal, and found (b) D
CO Zr
this to be impossible. Only if the interface (a) Zr
9.2.7 Mechanically Aided the history of this process and also sur-
or Induced Amorphization veyed the underlying principles (Schultz,
1989).
When diffusion-induced amorphization The formation of amorphous phases by
was first discovered, it was soon recognized mechanical alloying of elemental metal
that deposition of multilayers from the va- powders was first reported in Russia (Yer-
por phase was not the only possible ap- makov et al., 1981, 1982). Subsequently,
proach: it was also possible to roll or wire- Schwarz and Koch (1983) prepared Ni-Ti
draw composites of foils or wires of the and Ni-Nb amorphous powders by ball-
constituent metals, to reduce the scale of milling the elemental powders. The process
the microstructure and weld the consti- is closely akin to that outlined the preced-
tuents, and then anneal the product - an ing paragraph, and indeed intimate layer-
approach which had already proved its ing of the constituents has been observed
worth in superconductivity research. Such at an intermediate stage of the process. Lee
mechanically aided amorphization has been et al. (1988), among others, showed that
achieved successfully by several investiga- many amorphous phases can be produced
tors (e.g., for Cu-Er by Atzmon et al., indifferently by ball-milling or by ball-
1985). The amorphization reaction can grinding a readymade intermetallic com-
also take place during the rolling itself if pound or indeed a mixture of two com-
the end thickness of the layers is small pounds in the same system. (This is not
enough, as for instance in the amorphiza- always true: thus Mg 70 Zn 30 can only be
tion of rolled Al-Pt multilayers (Bordeaux amorphized by grinding the intermetallic
and Yavari, 1990) where the layers finished compound, not from the elements (Calka
up only « 60 nm thick. and Radlinski, 1989).) Careful comparative
From this it was only a short extrapola- studies, using differential scanning micro-
tion in technique to experiment with ball- calorimetry (Schwarz and Petrich, 1988)
milling, a process which combines defor- have made it clear that in the case of me-
mation, comminution and mixing. A small chanical alloying of Ni and Ti, the amor-
amount of powder is ground in a rotating, phization reaction takes place directly be-
"planetary" or vibrating container with a tween Ni and Ti zones brought into
number of hardened steel balls. This tech- intimate contact by milling.
nique has been intensively developed by In the case of grinding of an intermetal-
metallurgists in recent years because it per- lic compound, disordering is mechanically
mits mechanical alloying, that is to say, induced. As in the case of irradiation-in-
atomic-scale mutual solution or chemical duced amorphization, the lattice expan-
combination of two metals achieved by in- sion caused by disordering can be regarded
tensive ball-milling. The process and its as the proximate cause of amorphization. -
various uses, including mechanically in- The range of compositions in a given sys-
duced amorphization, are treated in detail tem which can be amorphized by one of
in Vol. 15, Chap. 5. These are instances of these techniques can be extended either by
mechanically induced amorphization. grinding mixtures of intermetallics, as
The first to achieve mechanically in- mentioned, or else by grinding an already
duced amorphization by co-deformation amorphous powder with excess of one of
of a layered composite appears to have the constituent metals in powder form
been Schultz (Ni-Zr), who has traced (Weeber and Bakker, 1988).
9.2 Methods of Making Metallic Glasses and Amorphous Alloys 507
Various recent researches (e.g., Weeber metallic systems have been reported (Bat-
et al., 1988) have shown that for a given tezzati, 1990). For instance, alloys in the
system and composition, different results Cd-Sb, Zn-Sb and Al-Ge systems have
can be obtained according to the nature been pressurized to produce unstable crys-
and severity of the ball-milling operation talline phases which decay after a while to
(in particular, planetary or vibrational leave metastable amorphous solids. An-
ball-mills). Martin and Gaffet (1990) point other approach was to heat Cu-Sn alloys
out that in ball-milling, particles undergo under confining pressure by direct electric
repetitive and competitive shearing and heating and to quench them by suddenly
annealing (healing) processes, and the end- switching off the current. In this way,
result depends on the balance between amorphous Cu-12-17at.% Sn amor-
these. A recent Soviet paper (Gerasimov phous phases could be made, which is not
et al., 1991) shows that in the Ti-Cu and possible under atmospheric pressure. For
Zr-Co systems, increasing ball energy led further details of these observations, and of
to a tendency towards a crystalline as op- the relevant thermodynamics, Battezzati's
posed to an amorphous product. paper should be consulted. - Very recently,
The criteria for amorphizability in the Ponyatovsky and Barkalow (1991) have
case of mechanical alloying or grinding further developed the process which they
(see, for instance, Schultz and Hellstern, call 'thermobaric quenching', and have
1987) are generally presumed to be the made glasses in the Cd-Sb, Zn-Sb and
same as in the case of irradiation, but no Al-Ge systems by this means.
critical comparison of the two techniques Another novel and interesting approach
seems to have been made. An important has just been reported and probably be-
new approach however is that due to Beke longs under this heading. Suslik et al.
et al. (1990). They estimated the additional (1991) have been able to make nearly pure
elastic (mismatch) energy which is stored in amorphous iron by sonochemical synthesis,
an ordered solid solution when its long- i.e., ultrasonic irradiation, of a liquid, iron
range order is destroyed, whether mechan- pentacarbonyl. The formation, growth and
ically or by irradiation; this depends, of collapse of liquid bubbles is associated
course, inter alia on the atomic sizes. This with extremely rapid heating and cooling.
new quantity was then compared to the
ordering energy, and it was concluded that 9.2.9 Composition Ranges of Glass
amorphization is possible if (a) the (virtual) Formation and Glass Structures
critical disordering temperature is above for Different Preparation Techniques
the melting temperature, and (b) the ratio A number of investigators have com-
of the elastic mismatch energy to the order- pared the range of compositions over
ing energy is high enough. A comprehen- which amorphous alloys can be prepared
sive test against known experimental facts when various forms of rapid melt-quench-
gives widespread though by no means uni- ing, vapor-quenching and SSAR are used.
versal agreement. A good example is seen in Fig. 9-5 (Gartner
and Bormann, 1990), which refers to the
9.2.8 Amorphization at High Pressure Co-Zr system. As a crude generalization,
Much research on amorphization under in agreement with theoretical expectation
high confining pressure has been done (Schwarz, 1988), melt-spinning favors amor-
with non-metals, but a few experiments on phous phases near deep eutectics, mechan-
508 9 Metallic Glasses
A metal: Li, Mg groups; B metal: Cu, Zn, Al groups. T 1 : early transition metal (Sc, Ti, V groups): T 2 : late
transition metal (Mn, Fe, Co, Ni groups).
This table is a modified form of one published by Polk and Giessen (1978).
aluminum-rare earth combinations could tally accessible range for mainline rapid
be induced to form glasses, the composi- solidification processes such as melt-spin-
tion ranges were narrow and could be ning, approximately up to 107 K s" 1 , then
much widened by adding a ternary constit- the alloy can be vitrified by such a process;
uent, a transition metal. if theory tells us that Rc is higher than this,
then, at best, tiny amounts of glass can be
9.3.2 Composition Ranges made by a much faster quenching process
for Glass Formation such as picosecond quenching with a
pulsed laser, which can provide cooling
In a given alloy system, the range of
rates as high as l O ^ K s " 1 (Lin and
compositions over which glasses can be
Spaepen, 1984). (As we saw earlier (Fig.
made depends (in the case of rapid solidifi-
9-2), cooling rates are not constant during
cation) on the cooling rate achieved. As we
a quench from the melt; so presumably the
saw in Fig. 9-5, the concentration ranges
Rc values discussed in theories mean the
for different techniques can also be sub-
maximum experimental values, which refer
stantially different. Most such measure-
to temperatures at and slightly below the
ments have been for binary alloys, but
equilibrium freezing temperature.)
some have been for ternaries also. Fig. 9-7
shows such information relating to F e - Motorin (1983) calculated from first
Si-B glasses, which are of ferromagnetic principles the expected homogeneous nu-
importance, and for A l - Y - M glasses. (In cleation rates of crystals in supercooled
these instances, the cooling rates were not pure metal melts, using known physical
specified by the investigators .) - It is gen- parameters as input. For Ag, Cu, Ni and
erally true that wider composition ranges Pb, minimum cooling rates of 10 1 2 -10 1 3
can be vitrified by the vapor quenching K s " 1 were derived, which shows clearly
route, since the effective quenching rate is enough why no pure metals have been vit-
much higher than in quenching from the rified by melt-quenching. Not even pico-
liquid state. second laser quenching has been successful
in this respect. Thus the GFA criteria refer
in practice only to alloys.
9.3.3 Criteria for Glass Formation
The range of ideas and approaches
The possible criteria determining the which have been proposed to get an under-
feasibility of making amorphous alloys, standing of why some alloy systems can be
from intermetallic compounds by irradia- vitrified and others not, and of what deter-
tion or mechanical grinding, by mechani- mines the composition ranges over which
cal alloying of pairs of elements, or by in- glasses can be made, is almost disconcert-
terdiffusion, have already been briefly dis- ingly wide. There are almost as many crite-
cussed in Sections 9.2.7, 9.2.6 and 9.2.5, re- ria for glass formation as there are for the
spectively; here we concentrate mainly on good life, and almost as little agreement
glasses made by rapid solidification. - The among protagonists as to which are to be
generic term most commonly applied to preferred.
represent what we are trying to explain A valiant early attempt to come to grips
here is glass forming ability, or GFA. It is with this difficult issue was by Polk and
usually taken to mean the critical cooling Giessen (1978). The best comprehensive
rate, Rc, which is necessary to turn a melt overview of the development of these crite-
into a glass: when this is in the experimen- ria is by Ramachandrarao (1984). Cahn
9.3 Amorphizable Alloy Systems 511
20
Al-Y-M ,'Ni
•
20 -
\
/<0* \ /
Figure 9-7. Glass-forming ranges for rapidly solidified
5 "' Cu
— 10 ternary alloy systems, (a) Fe-Si-B alloys, showing
\ \ five independent experimental estimates for the glass-
Co
- I forming range. (After Luborsky et al., 1979.) (b) Al-
-e / Y - M alloys, where M = Cu, Co, Fe or Ni. (After
—.^~ i Inoue and Masumoto, 1990.)
10 20 30
(b) M in at. %
and by comparison with experiment, that (1981, 1986). However, as we shall see be-
melts with a large deviation, in the sense of low, the ability, demonstrated by Hafner,
having an anomalously small atomic vol- to make theoretical estimates of the glass
ume, were most likely to form glasses. This transition temperature of unknown glasses
finding was interpreted in terms of the en- offers a novel way to estimate GFA.
hanced viscosity associated with a small Theories based more explicitly on the
atomic volume (which implies little free need to prevent nucleation of a crystalline
volume available to support atomic mo- phase take two main forms. First, there are
tion in the melt). - Yavari et al. (1983) inde- models based on an explicit calculation of
pendently developed a closely related idea, homogeneous nucleation rates (this begs
by establishing empirically that a zero (or the question whether heterogeneous nucle-
negative) change of specific volume on ation plays a role). The standard approach
melting of a crystalline species favors glass here is due to Davies (1976). He adapts a
formation on subsequent rapid solidifica- theory of isothermal crystallization kinet-
tion. In effect, their idea is that if a crystal ics due to Uhlmann and calculates the crit-
is denser than the melt from which it ical cooling rate necessary to bypass the
grows, then in growing it rejects free vol- "nose" of the time-temperature-transfor-
ume into the melt and thereby reduces its mation plot thus calculated. (The nose is
viscosity; thus crystal growth becomes self- the minimum time required to initiate ho-
catalytic. Contrariwise, a less dense crystal mogeneous nucleation, at some tempera-
raises viscosity and favors glass formation. ture well below the thermodynamic freez-
Theoretical physicists have developed a ing temperature). The principal difficulty
number of models to rationalize GFA. The here is to estimate the viscosity of a super-
best known is that due to Nagel and Tauc cooled melt, but there are a number of em-
(1977). They proposed that a glass was pirical relationships which allow a rough
most likely to form if its electronic energy estimate to be made. (There is now avail-
lies in a local metastable minimum with able a critical survey of known viscosities
respect to composition change. They of molten metals and alloys, by Battezzati
showed that if the structure factor corre- and Greer, 1989.) Fig. 9-9 shows some cal-
sponding to the first, strong peak of the culated critical quenching rates obtained in
diffuse X-ray scattering curve, Kv, satisfies this way, and Fig. 9-10 shows how the cal-
the relationship Kp = 2fcF,where kF is the culated value of Rc varies with composi-
wave vector at the Fermi energy, then the tion across a phase diagram. It will be seen
electronic energy does indeed occupy a lo- from this second figure that, as a number of
cal minimum. A number of familiar glasses, people have pointed out and as follows
in the Au-Si, Au-Ge and C o - P systems from Davies' theory, the ratio TJTf (Tg is
for example, accurately obey this criterion, the glass transition temperature, 7^ is the
but there are also exceptions, e.g., some thermodynamic freezing temperature) is a
obscure glasses in the C s - O and R b - O crucial figure of merit in determining GFA,
systems. This kind of approach, using for purely kinetic reasons associated with
modern approaches such as pseudopoten- the need to avoid crystallization. The lower
tial theory, has been taken much further in this ratio, the more viscous the melt be-
recent years, but a discussion would take comes before it is ever undercooled and the
us too far here. For further details, the more difficult crystallization becomes, thus
reader is referred to reviews by Hafner enhancing GFA and reducing Rc.
514 9 Metallic Glasses
\J.\J
solution of one metal in the other, in the
solid state. This is necessary because solid o Ga
solubility reduces the slope of the To versus Al
Bi o
composition curves (like those shown in 0.1 c oB o
Fig. 9-11). Whang generated figure-of- NON-GFA
merit maps in which one axis gave TLR,
defined as TLR = AT/T£, where AT is the oRe
0.2
difference between the ideal freezing tem- GFA
perature for an alloy (Tj°), defined as \
oAg
above, while along the other axis is C er , a Cr Mn \
9.3.4 The Special Case of Silicon features, such as a dependence on the ori-
entation of the initial crystalline silicon:
Metallic glasses resemble oxide glasses Yater and Thompson, 1989.) On the basis
in that the transition from the liquid to the of microcalorimetric measurements of such
glassy state is a continuous, seamless one. a-silicon layers, Spaepen and Turnbull
The atomic configuration changes with (1979), and Bagley and Chen (1979), inde-
temperature during cooling, fast or slow pendently proposed that a-Si (and also
according to the type of material, until a a-Ge) undergo first-order melting to the
temperature range is reached in which dif- metallic liquid on heating. This bold hy-
fusion cannot keep up and a non-equilib- pothesis, implying a latent heat of melting
rium configuration is "frozen in"; this is of for an amorphous solid, could only be
course the glass transition range. "Frozen tested some years later, when it became
in" has been put in quotes because the glass feasible (e.g., Thompson etal., 1984) to
transition is not at all like real freezing, measure transient electrical conductance
which is a first-order phase transition with and reflectance of silicon films: since a-Si
a well defined equilibrium temperature, at and 1-Si have drastically different bond
which the Gibbs free energies of the liquid character, their electrical and optical prop-
and crystalline phases are equal. In con- erties are also quite different. In this way,
trast, the glass transition temperature the prediction made in 1978, that a-Si
(temperature range is a more suitable melts at a well defined temperature more
phrase) is a function of cooling rate and is than 200 K below the melting temperature
kinetically, not thermodynamically, deter- of c-Si, was confirmed: the a-Si melting
mined (see Chap. 3). Correspondingly, of temperature was experimentally found to
course, on heating a glass, the glass transi- be 225 + 50 K. These experiments and the-
tion (softening) temperature is again vari- oretical calculations are excellently re-
able, whereas the melting of a crystal hap- viewed by Poate et al. (1987).
pens at a well defined equilibrium tempera- It would, however, be a mistake to as-
ture. sume that the melting temperature of a-Si
We briefly discuss silicon here because it is well defined thermodynamically, because
breaks this simple, clear distinction be- the structure of a-Si is itself not well de-
tween freezing and vitrification, between fined and can be altered by a relaxation
melting and softening. It is true that crys- anneal. Fig. 9-13 (Sinke etal., 1988 a)
talline silicon is not metallic and so does shows a series of estimated free energy
not strictly belong to this chapter, but curves, which show clearly that the inter-
molten silicon does have a metallic charac- sections between the a-Si and 1-Si curves
ter. Amorphous silicon is quite distinct from come at quite different temperatures for
the liquid form, and resembles the crys- different degrees of relaxation; according-
talline form in having covalently bonded ly, the melting temperature should vary in
character. Amorphous silicon can be made, the same way. Indeed, if a-Si could relax to
with difficulty, by quenching liquid silicon the theoretical limit at each temperature
with ultrafast, picosecond laser pulses (Liu (curve 5 in the figure) it should intersect the
et al, 1979). The more common way, how- c-Si curve before it intersects the 1-Si curve,
ever, of making a-silicon is by ion implan- and thus in that hypothetical case, a-Si
tation, especially by self-ion bombard- should not melt at all, but crystallize di-
ment. (This process has some peculiar rectly. Thus, a-Si resembles a conventional
9 Metallic Glasses
• Fe
82 B 18
A Zr 61 Ni 39
10"19 =-\
\r
: Uu
in
CO
io- 2 T
\ \
v
• Sb
: \
"5 : s,.\
Q \
10-,21 \«Au\
S b
\ \
10
0.12 0.U 0.16 0.18
(a) Atomic radius in nm
from these two studies. This is reminiscent mechanism involving about 10 atoms co-
of the behavior of diffusing species in crys- operatively.
talline metals, but is particularly pro- One well-known theoretical approach
nounced here. This size sensitivity of diffu- to diffusion in metallic glasses is firmly
sivity in metallic glasses still does not tell predicated on the notion of diffusion via
us for sure whether the diffusing process atom-sized holes. Buschow (1984) was able
should be regarded as being mediated by to estimate the heats of formation of holes
vacancy-like holes or whether it is to be in various metallic glasses, using a method
regarded as primarily interstitial. A recent introduced by Miedema, and was able to
study, via indirect diffusion measurements show that the crystallization temperature
under hydrostatic pressure, of the activa- scales as does this heat of formation. (He
tion volume for diffusion in a metallic glass assumed that the diffusion of holes of the
(Limoge, 1990) suggests a vacancy-like same size as the smaller constituent atoms
mechanism. Further, the reduction of diffu- was the important variable.) A larger heat
sivity as a result of relaxation has been of formation, as with crystal vacancies, im-
closely correlated with the loss of free vol- plies a smaller concentration of holes, thus
ume, and this indicates that "holes" play an a smaller diffusivity at a given temperature
essential part in diffusion. It is clear that and, in consequence, more sluggish crystal-
the ultrafast diffusion of H in metallic lization. Barbour et al. (1987) have devel-
glasses is of an interstitial nature, but it is oped this approach by computing also the
also to be noted that the small number of heats of formation for holes of the same
interstitial spaces of large sizes act as traps size as the larger constituent atoms of each
for hydrogen, so that (e.g., Kirchheim glass, and concluded that the readiness of a
etal., 1982; Kirchheim 1988, Kirchheim particular amorphous alloy to be formed
et al., 1991) the diffusivity of H in metallic by the interdiffusion SSAR mechanism de-
glasses becomes extremely sensitive to con- pends on a large difference between the
centration (which has not been established heats of formation for the larger and
for any other diffusant). Whether such smaller holes, and this of course relates to
large units of free volume are to be re- the size difference of the constituent atoms.
garded as holes or interstitial spaces is re- A large size difference implies a large diffu-
ally a matter of lexicography; it may turn sivity difference, as we have seen. Fig. 9-16
out that the vigorous debate as to whether, shows the results of the calculations by
in general, diffusion in metallic glasses is to Barbour et al.
be perceived as an interstitial or as a va- As we saw above, diffusion is an essential
cancy-type mechanism is a matter of shad- process in some of the solid-state amor-
ow-boxing. The one thing which is unam- phization mechanisms. It is not known
biguously clear is that free volume plays a what the state of relaxation of an amor-
vital role in determining diffusivity. phous alloy made by interdiffusion of
A very recent study (Faupel et al., 1990) layers is, but it is no doubt significant that
has shown, for a Co-rich glass, that there is the diffusivity calculated from measured
no pressure dependence at all of cobalt dif- growth kinetics (Rubin and Schwarz, 1989)
fusivity and a very small isotope effect. The of such an alloy layer in Ni/Zr and the
conclusion is that diffusion is not mediated directly measured diffusivity of Ni in a
through quasivacancies in thermal equilib- Ni/Zr glass made by melt-quenching, have
rium, but rather takes place by a 'direct' quite different activation energies (1.01 eV/
9.4 Diffusion, Relaxation and Crystallization 521
1500
.9
11000
CD Figure 9-16. Crystallization
C
temperatures for various
o transition metal amor-
N
phous alloys plotted
against the calculated heats
5 500 of formation of holes
equivalent in size to the
o larger constituent atoms
(HLV) or the smaller con-
stituent atoms (HSY). (After
Barbour et al., 1984.)
50 100 150 200 250
HSw (A) or HLy ( • ) in kJ mole
atom in the first case, 1.45 eV/atom in the also affects many other physical and me-
second). It will be interesting to see more chanical properties: changes of physical
critical comparisons of diffusivities in melt- properties are briefly discussed in this sec-
quenched and SSAR amorphous alloys. tion, relaxation-induced embrittlement in
Relaxation does not always depress the the next. Oxide glasses behave similarly:
diffusivity in an amorphous solid. a-Si is a for instance, when an optical glass is an-
notable exception. A recent study (Polman nealed close to its glass transition, the re-
et al, 1990) has established that the diffu- fractive index changes steadily. Relaxation
sivity of Cu in a-Si made by ion implanta- in oxide glasses is treated in Chap. 3 of this
tion increases by a factor of 2 to 5 when the Volume.
silicon is relaxation-annealed. The expla- Table 9-2, modified by Cahn (1983) from
nation is that as-implanted a-Si contains a a compilation by Egami, lists the proper-
large concentration of defects (point de- ties the changes of which on thermal relax-
fects and agglomerates) which act to trap ation have been most frequently studied. A
Cu atoms; relaxation destroys many of distinction is made between those phenom-
these defects and thus enhances mobility of ena which change in a primarily irre-
the Cu. Free volume seems to be of sec- versible way and others which change in a
ondary importance here. primarily reversible way as the annealing
temperature is cycled; recent research has
however made it clear that no property
9.4.2 Relaxation
changes in a wholly irreversible or a wholly
As we have already seen in connection reversible way. Thus, length changes,
with diffusion, annealing a metallic glass which are most directly tied to free volume
below its crystallization temperature re- changes, while almost wholly irreversible
duces the free volume and thereby de- have nevertheless recently been shown to
creases the self-diffusivity. (a-Si behaves have a small reversible component (Huizer
differently.) The reduction in free volume and van den Beukel, 1987). The principal
522 9 Metallic Glasses
Table 9-2. Changes in physical and mechanical prop- perature in metallic glasses only, although
erties during structural relaxation. (After Egami et al. no direct diffraction evidence of this has
(1982), slightly modified.)
ever been reported (it would be more diffi-
Properties Direction of Reversible (R) cult to obtain in glasses than in crystals).
change during or irreversible Because of this postulated reversible varia-
relaxationa (I) below Tg tion of chemical SRO with temperature,
Volume D I
changes in properties that are particularly
Specific heat I I sensitive to it, such as elastic properties or
I/D R Curie temperature, have a large reversible
Young's modulus I I component to their changes on relaxation.
I/D R Very recently Haruyama and Asahi (1991)
Internal friction b ' c D I
Electrical resistivity I/D I
claim to have found calorimetric and resis-
I/D R tometric evidence of reversible SRO in
Diffusivityb D I N i - C r - B glasses.
Viscosity15 I I One test of Egami's rationalization of
Embrittlementb I I
the two types of relaxation effect would be
Thermal resistivity D I
Curie temperature I/D I/R to test whether the incidence of reversible
Coercive field I/D I/R changes of property are correlated with the
Magnetic anisotropy, magnitude of chemical SRO present in dif-
field-induced I/D R ferent glasses: thus, Cu-Ti glasses are
Superconductive tran- known to order strongly, Fe-Ti glasses
sition temperature D I
have recently been found to have no chem-
a
I denotes increase, D decrease. ical SRO, and comparative measurements,
b
These properties are conventionally (for crystalline for instance of Young's modulus, between
solids) considered to be structure-sensitive, and in- them might serve as a test of what is still,
deed do show large changes in amorphous solids
upon annealing.
after 9 years, no more than a very reason-
c
This property is itself a reversible relaxation phe- able hypothesis: the association between
nomenon. reversibility of property changes and
chemical SRO. - An excellent overview of
difference between these two fundamen- known facts concerning relaxation of
tally distinct types of relaxation-induced metallic glasses in the light of Egami's hy-
change was first recognized by Egami pothesis was published more recently
(1981). He proposed a distinction between (Egami, 1986).
topological short-range order, or TSRO Fig. 9-17 shows some characteristic ex-
(which in effect describes the density of amples of relaxation-induced property
packing of atoms) and chemical short-range changes. The kinetics of such processes, es-
order, or CSRO, which defines the extent pecially reversible ones, became an inter-
to which atoms have unlike nearest neigh- esting problem when the so-called crossover
bours. effect was discovered in metallic glasses,
On relaxation annealing, TSRO changes with respect to properties such as the Curie
through the progressive, irreversible re- temperature and elastic moduli (Greer and
moval of free volume, and this causes irre- Spaepen, 1981; Scott and Kursumovic,
versible property changes. Chemical SRO, 1982). This effect is most easily understood
by analogy with crystalline alloys (see by reference to Fig. 9-18, which actually
Cahn, 1982) is assumed to vary with tem- refers to earlier work done with respect to
9.4 Diffusion, Relaxation and Crystallization 523
jL0*?0'{5) p
Relaxed at 623 K
{Pre-relaxed 30 m'm
at 5/3 K)
Fe
40 Nl40 B
20
- ; •
179-
-3-
623
1000
time (s)
-4
60
1011
>10 1 0
-a 10 A
Figure 9-19. Rate of
/ <100 a change of viscosity of
Tensile creep
] 104 O Fe 40 Ni 40 P 14 B 6 glass with
9 I 117 V
time as a function of tem-
10 Tensile stress f 100-400 A
perature, as measured by
relaxation (100-400 • three different experimental
Bend stress { 30-330 • techniques. (After Spaepen
relaxation
108 and Taub, 1983.)
1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8
10 3 / T in K"1
ing
ductile-brittle transition temperature on
T3 1
annealing below the crystallization tem- c
0)
perature. Fig. 9-22 exemplifies these phe- .a 1n -1
»
Q> 1U
nomena. The mechanism of the embrittle- •3
•
•
••
(_)
0
I •
ment process has given rise to a great deal «_
• • •
li_ L • •• -n
of debate and investigation. •
••
Spaepen (1977) first put forward the idea 10"2
• • •
••
that shear band formation (morphologi-
cally similar to slip bands in crystalline
metals) is to be attributed to a multiplica- 1 1 1 1 1 1
30 50 70 90 110 130 150 170
tion of free volume at an incipient band,
(a) Testing temperature in °C
which reduces the flow stress locally so
that the shear band develops preferentially.
Cahn et al. (1984) showed that the overall
density reduction in a Pd-Cu-Si glass due
to a 40% rolling reduction was 0.14%, 300
which implied a much larger density reduc- 260 - Isochronal annealing, fA = 2hr
tion within the narrow shear bands them- \
1
220 - 1
selves. This notion was further analyzed by i
1
J
20
as large as 50%. - Cahn et al. (1984) further -20
showed that the excess free volume in the
shear bands was dissipated during a relax-
ation anneal, while Krishnanand and
-60
-100 \
A
Cahn (1975) had earlier shown that after -140
such a relaxation anneal and renewed plas-
-180
tic deformation, the new population of 240 280 320 360 400
shear bands was not in the same sites as the (b) in °C
old ... i.e., the old shear bands had been Figure 9-22. (a) Strain at fracture in a bending test as
totally "healed" by the relaxation anneal. a function of temperature for a Fe 79 3 Be 16 4 Si 4 0 C 0 3
It can thus be taken as well established glass, annealed for 2 h at 350°C after melt-spinning.
TBD is the ductile-brittle transition temperature,
that free volume plays a central role in (b) Change of TBD with isochromal anneals at progres-
both homogeneous (creep) and heteroge- sively increasing temperature: same glass. (After
neous plastic flow in metallic glasses. Spaepen et al., 1986.)
528 9 Metallic Glasses
The theories to explain thermal embrit- much more sluggishly, if at all, is attributed
tlement fall into two categories: (1) the hy- to a reduced tendency to phase separation
pothesis that annealing removes excess free for such compositions.
volume and (2) the hypothesis that the ho- The clearest demonstration to date of
mogeneous glass structure separates into the central role of free volume in determin-
two distinct amorphous phases. The basis ing the incidence of thermal embrittlement
of the first hypothesis is clear from the fore- comes from an important series of publica-
going: further, Wu and Spaepen (1986) tions by Gerling et al. (1985, 1988, 1989,
have assembled detailed evidence on ther- 1990) relating to Fe 4 0 Ni 4 0 B 2 0 glass.
mal embrittlement consistent with this Briefly, they have established in circum-
model. The second hypothesis leans on ob- stantial detail how this glass is embrittled
servations such as that due to Walter et al. by the loss of free volume on annealing; for
(1976), who by Auger electron spectros- instance, the embrittlement behavior
copy established an enrichment of P at varies with ribbon thickness, because the
fracture surfaces of a Fe 40 Ni 40 P 14 B 6 glass, quenched-in free volume varies also. They
and Piller and Haasen (1982) who used have further shown that a glass which has
field ion microscopy to demonstrate the been thermally embrittled can be reduc-
formation, during relaxation annealing of tilized by neutron irradiation, which cre-
Fe 4 0 Ni 4 0 B 2 0 , of minute zones enriched in ates fresh free volume. The new ductility
boron to 25 at.%. However, tests by X- can in turn be removed by a second relax-
ray small-angle scattering of some other ation anneal.
glasses have failed to demonstrate phase
separation of this kind, whereas other ex-
periments have given contrary results. The 9.4.4 Relaxation of Magnetic
literature is quite extensive. and Elastic Properties
A possible marriage between the two Changes in the Curie temperature,
types of hypothesis has been proposed in which is particularly affected by CSRO,
an interesting paper by Yavari (1986). By and of the coercive field, have already been
analyzing the volume per metal atom in discussed. A number of other magnetic
Fe-B glasses of different compositions, he properties have also been studied in rela-
shows that a local enrichment of B will tion to relaxation.
need to "suck" free volume from the adja- The magnetic and mechanical properties
cent matrix, reducing the free volume con- of soft ferromagnetic metallic glass sheets,
centration there. He suggests, therefore, which are now widely used for transformer
that the phase separation hypothesis re- laminations (see Sec. 9.6.1) are consider-
solves itself, indirectly, into the free volume ably affected by relaxation anneals. Be-
hypothesis. According to Yavari, the fact cause of the role of magnetostriction in
that some additives (e.g., Ce) delay embrit- enhancing core losses, it is important to
tlement to higher temperatures, whereas remove residual stresses without changing
others such as Sb promote it, can also be glass structure appreciably. Taub (1984)
interpreted on the basis of his model. - has shown that a short pulsed anneal at
Another observation (Yamasaki et al., high temperature is much more effective in
1985) to the effect that Fe-based glasses achieving this than a long anneal at a lower
whose compositions fall close to an equi- temperature. A comprehensive study of the
librium eutectic composition embrittle effect of annealing on a range of properties,
9.4 Diffusion, Relaxation and Crystallization 529
with special emphasis on magnetic ones way. The establishment of directional SRO
(Liebermann et al, 1989) of Fe 78 B 13 Si 9 (which can exist at the same time as normal
glass has reached the conclusion that em- isotropic SRO) is reversible, in the sense
brittlement is associated with clusters as that a change in direction of the applied
small as 0.3 nm in size. The authors also field, or its removal, will redirect or destroy
established that stress relief was complete the directional SRO. The phenomenon,
at annealing temperatures lower than which deserves more exploitation than it
those at which embrittlement began; it is has had as a useful way of measuring struc-
thus possible to achieve the desirable ob- ture change kinetics in metallic glasses, is
jective of stress relief without embrittling described in detail by Luborsky (1980).
the laminations. Evetts and Hodson (1985) have in fact ana-
Another form of magnetic relaxation lyzed the kinetics of the process (which
which is of practical importance is the gen- they term 'polarization') in terms of the
eration of magnetically induced uniaxial concept of a spectrum of activation ener-
(ferromagnetic) anisotropy. This is a form gies, mentioned in Sec. 9.4.2.
of "magnetic annealing" well known in fer- A closely related process is stress-in-
romagnetic crystalline solid solutions duced ordering; here the external influence
(Graham, 1959) but less familiar in glasses. is a stress instead of a magnetic field, and
The relevant theory is well established. The the measured property is anelastic strain
phenomenon is of practical concern be- instead of a magnetic anisotropy. In an
cause an induced uniaxial anisotropy af- experimental tour de force, Suzuki et al.
fects the response of magnetic components (1987) were able to show directly, by ener-
to applied fields. - An alloy is annealed in gy-dispersive X-ray diffraction from a
a magnetic field at a temperature high stress-annealed Fe 40 Ni 40 Mo 3 Si 12 B 5 glass
enough to permit exchange of places be- done successively with two orthogonal dif-
tween neighboring atoms, and pairs of un- fraction vectors, that directional order
like atoms tend to line up preferentially (they called it 'bond-orientational an-
parallel to the field, inducing a magnetic isotropy') was induced by stress-annealing
anisotropy. The statistical tendency for and decayed on subsequent stress-free an-
this to happen is very weak, but magnetic nealing. The ordering kinetics followed In t
measurements are ultrasensitive even to kinetics, characteristic of a material with a
minute amounts of directional short-range spectrum of relaxational activation ener-
order which would be too weak to measure gies. According to their model, bond-orien-
by X-ray diffraction. The phenomenon is tational anisotropy involves a directional
best defined where two distinct kinds of variation in the number of all kinds of
metal atom are present (usually, Fe and Ni) bonds, whereas the accepted theory as ap-
and is most pronounced for concentrated plied to crystalline alloys involves, as we
solid solutions, since it depends on the have seen, anisotropies in different kinds of
presence of numerous pairs of unlike bonds. In fact, a more recent study from
nearest neighbor atoms. The kinetics of re- the same laboratory (Tomida and Egami,
orientation of the preferred magnetic direc- 1991) recognizes that chemical as well as
tion when the field direction is changed topological anisotropy is involved in bond-
depends on self-diffusivities in the alloy orientational anisotropy.
concerned, although no attempts have A recent study of stress-induced order-
been made to measure diffusivities in this ing in Fe 4 0 Ni 4 0 B 2 0 glass, by Leusink and
530 9 Metallic Glasses
van den Beukel (1988), has proved that the - In eutectic crystallization (e.g., of
ordering kinetics is determined by the Fe 8 0 B 2 0 glass), the glass transforms to two
amount of free volume present. As these phases growing in a closely coupled form.
authors point out, this is a good way of In the example cited, the constituent
estimating the kinetics of establishment of phases are a-iron and Fe 3 B. There is no
CSRO in a metallic glass; the fact that the change in overall composition between the
state of order here is anisotropic rather glass and the eutectic colony.
than isotropic is of no consequence. - In primary crystallization (e.g., of
Other special forms of relaxation, partic- Fe 8 6 B 1 4 glass), a primary phase, here a-
ularly magnetoelastic and thermoelastic iron, crystallizes out first, which involves a
relaxation in metallic glasses, and internal change in composition of the residual
friction, are reviewed by Kiinzi (1983). In- glass; later, a compound, here Fe 3 B, crys-
ternal friction can be used to monitor tallizes separately (i.e., not in closely cou-
structural changes; this was done, for in- pled form).
stance, in a study by Sinning et al. (1991) on - In crystallization with phase separa-
crystallization of a C o - Z r - H glass, to be tion, the glass itself phase-separates into
cited in the next Section. two distinct amorphous phases with differ-
ent compositions and glass transition tem-
peratures, and these then crystallize at dif-
9.4.5 Crystallization
ferent temperatures during further heating.
When a metallic glass is heated, it will A good example of a glass behaving like
crystallize to form some combination of this is Zr 3 6 Ti 2 4 B 4 0 (Tanner and Ray,
intermetallic compounds and metallic 1980).
solid solutions, just as an oxide glass crys- Early studies of crystallization of metal-
tallizes to form a glass-ceramic. The lic glasses largely depended on the use of a
nomenclature of the product poses a prob- differential scanning calorimeter (DSC),
lem: "Glass-alloy" has not found favor, which generates curves such as that shown
"Pyromet" by analogy with "pyroceram" is in Fig. 9-23. In this particular instance, it is
excluded because the word is a registered not certain whether the double peak is due
trademark; there is a family of engineering to amorphous phase separation (there is a
alloys made by crystallizing, or "devitrify- faint indication of a second glass transi-
ing" metallic glasses with the trade name tion) or to primary crystallization followed
"Devitrium"; probably "devitrified alloy" by crystallization of a small amount of re-
is the best available generic term. sidual glass at a higher temperature. This
Crystallization mechanisms of metallic uncertainty indicates that micrographic
glasses are generally divided into three cat- examination is really necessary as well to
egories - polymorphous, eutectic and pri- determine crystallization mechanisms for
mary crystallization (Koster and Herold, certain, and this has been widely done for
1981) - to which a fourth, crystallization a variety of glasses (see reviews by Koster
with phase separation, can usefully be and Herold, 1981; Scott, 1983; Koster and
added: Schunemann, 1992). A very large literature
- In polymorphous crystallization (e.g., exists on the results of such investigations,
of Fe 7 5 B 2 5 glass), a single intermetallic which it would not be profitable to review.
compound crystallizes without change of Many studies have examined the effect on
composition. crystallization mechanisms and kinetics of
9.4 Diffusion, Relaxation and Crystallization 531
Temperature. T in °C
450 400 350 300
model, both for the as-quenched glass and Figure 9-26. Crystallization kinetics, dx/dt, deduced
for a sample preannealed at a constant from continuous DSC heating data, for Fe 80 B 20 glass
32 urn thick (solid curves), compared with fitted
temperature (which initiates crystallization curves derived from a model. The lower peak corre-
on preexisting nuclei). One adjustable pa- sponds to a preannealed sample. (After Greer, 1982.)
rameter, Ko, is adjusted to give the best fit
for both curves and it can be seen that a
very exact fit was obtainable for experi- rate increasing from zero to a steady state
mental peaks, except for a small unfitted value as the material is undercooled. (In
subsidiary peak at high temperatures. the case of Fe 8 0 B 2 0 Just discussed, the ob-
(This was shown to be due to a thin surface servations fit the hypothesis of transient
skin on the ribbons which was known to nucleation during the quench itself.) Fig.
contain no preexisting nuclei, so that crys- 9-27, taken from a review of nucleation
tallization of this skin was delayed until mechanisms (Greer, 1988) shows schemati-
new nuclei could form.) Greer showed that cally the different forms of nucleation
Ko is directly proportional to the nucleus
density for a fixed growth rate, and was
able to deduce a nucleus density (not af-
fected by the preanneal) of3.5xl0 1 8 m~ 3 .
This was checked against the grain concen-
tration in partly crystallized specimens as
determined by TEM, and fitted well. At
this stage, he could not be certain as to the
nucleation mechanism, but because of
the very high nucleus density he deduced
that it was very probably a homogeneous
mechanism. - He found that the nucleus
density was very sensitive to the thickness Time
of the ribbon and thus to the quench rate. Figure 9-27. Schematic variation in the number of
The next stage was to study both theo- nuclei with time in an isothermal anneal for the
following nucleation types: (a) steady-state homo-
retically and experimentally the phe- geneous; (b) transient homogeneous; (c) steady-
nomenon of transient homogeneous nucle- state heterogeneous; (d) transient heterogeneous;
ation; this term is applied to a nucleation (e) quenched-in active nuclei. (After Greer, 1988.)
534 9 Metallic Glasses
which reduce surface oxides on the compo- been revealed whether the point was cre-
nents to be joined. ated by mechanical means or by an elec-
trolytic process. - It has been pointed out
(Warlimont, 1980) that some metallic
9.6.3 Mechanical Properties
glasses have exceptionally high bend fa-
The high strength and toughness of a tigue resistance, and this suggests use of
number of metallic glasses, combined with glass ribbons for springs exposed to nu-
adequate stiffness, has often been re- merous alternating loads.
marked, and the natural assumption has Table 9-3 (Cahn, R.W., 1980) compares
been made that such glasses should be use- mechanical properties of a number of po-
ful for applications such as reinforcement tential and actual reinforcing fibers and
in composites and cutting utensils. How- ribbons, with special attention to density-
ever, no signs of such uses have appeared in compensated strength and stiffness. It can
the market-place. For some years, repre- be seen that most metallic glasses are let
sentatives of razor blade manufacturers down by their high densities, compared
haunted conferences at which metallic with materials such as graphite and
glasses were being discussed, but this has Kevlar. The Be-containing glasses were at
ceased and no glassy razor blades have ap- one time considered very promising but
peared yet. (One can have an enjoyable have never been put into production be-
time speculating on advertisement strate- cause of the health hazards associated with
gies for such blades, were they ever to be beryllium. Much interest attaches to the
marketed!) Perhaps it is impossible to new Al-bearing glasses (see Sec. 9.3.1); one
grind an edge on a metallic glass without of the strongest representatives of this fam-
local crystallization? - Exceedingly sharply ily is included in Table 9-3. It has been
pointed metallic glass needles for eye pointed out (Bechet et al, 1989) that the
surgery have been developed and are now best Al-base glasses are twice as strong as
in use (J. V. Wood, priv. comm.). It has not the strongest commercial crystalline Al-
540 9 Metallic Glasses
base alloys, and that their corrosion resis- to rubber, and excellent resistance to fa-
tance is very much better than that of any tigue and corrosion (Ogino, 1986). Japa-
commercial aluminum alloys. nese investigators are also pursuing this
Experiments were done some years ago application.
on polymer matrix composites reinforced Reinforcement in composites, as in the
with metallic glass ribbons (Fels et al., pioneering experiments just described,
1984) and reasonable reinforcement was would seem the most likely applications
observed. Recently, this approach has been exploiting the mechanical properties of
taken to the next stage in experiments to metallic glasses, but it is also possible that
reinforce glass ceramics with small volume pieces of substantial dimensions might be
fractions of metallic glass ribbons (Vaidya made by consolidating metallic glass pow-
and Subramanian, 1990). Both 2605 SC ders; this can be done by warm isostatic
and a N i - C o - M o - F e - B glass, each a pressing or explosive compaction without
commercial product, were tried; the latter crystallizing the powder. Bechet et al. (1989)
is the stronger (1300 MPa yield strength) pointed out that Al-base glasses can read-
and has a high crystallization temperature ily be made in the form of powders. How-
( « 605 °C). The glass precursor in the form ever, applications for Al-based glasses are
of powder is assembled with parallel rib- at this stage still speculative.
bons and heated to 400-450 °C, at which A number of experiments on the wear
temperature the glass first sinters and then and frictional properties of metallic glasses
crystallizes, to give a porosity-free matrix, have been reported, but at this stage
without crystallizing the metallic glass rib- no clear generalizations have emerged.
bons. The modulus of rupture was doubled Some amorphous coatings, notably
by as little as ^ 1 vol.% of glass ribbon, (W 06 Re 0 4 ) 7 6 B 2 4 , have proved to give very
and the fracture toughness enhanced more large improvements in wear resistance over
than 3-fold. - It has been suggested that uncoated steel (Thakoor et al., 1985).
instead of using ribbons, fine wires made
by the in-rotating-water melt-quenching
approach could be used, and Hagiwara 9.6.4 Chemical Properties
etal. (1985) have shown that Fe-based The excellent corrosion resistance of a
glass wires, strengthened by additions of number of metallic glasses suggests their
Nb, Ta, Cr or Mo, can combine high yield use as a protection in aggressive environ-
strengths with exceptionally high fatigue ments. The problem is that objects such as
strengths. containers can scarcely be made entirely of
A further possible use of such wires is as metallic glass, and so for some uses it is
reinforcement for motor tires, another very essential to think in terms of glassy coat-
large market. This was first suggested by ings. This has been done successfully by
Ohnaka (1985), who developed the in-ro- laser-amorphization (Vol. 15, Chap. 3) of
tating-water melt-quenching process to coatings of suitable composition on con-
make wires of ^0.1 mm diameter, and sub- ventional substrates, for instance mild
sequently it was shown by an American steel. The composition must be carefully
company that Fe-Si-B amorphous wires, chosen because, with laser amorphization,
with a suitable coating, fulfilled the re- the overlap between successive passes of
quirements of tire reinforcement, which the focused laser beam across the surface
are: a high tensile strength, good adhesion can lead to localized crystallization. How-
9.6 Applications 541
this way and some have been found to Figure9-31. Electrochemical characteristics in I N
evince remarkable corrosion protection HCl of a N i - C r - P - B metallic glass prepared by
melt-spinning or surface laser-amorphization, com-
(Hashimoto, 1992; Diegle and Hashimoto, pared with the same alloy before amorphization. (Af-
1988). The technique has the incidental ter Yoshioka et al., 1987.)
advantage, as we saw earlier, that amor-
phous alloys can be made over a wide com-
position range. Amorphous Cu-Ta (20- asitic process. None of the platinum group
80at.%Ta) has been found to passivate metals combine the required activity with
spontaneously even in 12 N HC1; it be- good corrosion resistance, but Pd-based
haves much better than crystalline Ta, itself glasses have been found to have the neces-
notably resistant to acids. sary combination of properties. - These al-
Some applications can use melt-spun loys however were found not to be good
glasses directly, without any coating stage. enough for the electrolysis of seawater,
Thus, a - F e - C r - P - C ribbons were used as which is much more dilute than the normal
the active element in electromagnetic filters industrial brines. The answer to this was
to remove rust from water (Kawashima found to be the introduction, by low-tem-
et al., 1985). Since the field is strongest at perature diffusion, of zinc into the surface
the edges of ribbons, narrow ribbons were layers of a glassy electrode followed by a
used. Their high corrosion resistance en- leaching process in hot alkali solution to
sured a long life for the filter elements. remove the zinc again. In this way, the
The Japanese group which has made specific surface area is greatly increased,
much of the running in corrosion and elec- enhancing the electrocatalytic activity. -
trochemical research concerned with Because of the high resistivity of metallic
metallic glasses has also developed amor- glasses, which is a disadvantage in elec-
phous materials for electrocatalytically ac- trodes, the Japanese group has developed
tive electrodes (Hashimoto, 1992). The aim ways of coating glassy surface layers on
is to make electrodes highly active for normal high-conductivity metals.
specific electrochemical reactions. Thus, The electrodes used in extractive metal-
for example, chlorine is made by electroly- lurgy to produce metals electrolytically
sis of hot concentrated sodium chloride so- have also been improved by exploiting
lutions, and anodes are needed with a high metallic glasses. Here, surfaces combining
electrocatalytic activity for Cl2 evolution electrode activity with corrosion resistance
and a low activity for O 2 evolution, a par- have been made by combining glasses such
542 9 Metallic Glasses
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10 Glass-Like Carbons
Sugio Otani and Asao Oya
Year Event
Carbon atoms have three valence states,
sp, sp 2 and sp3, from which three allotropic 1957 First glass-like carbon Cellulose Carbon
forms are derived: carbyne (Sladkov et al., by General Electric Company (UK).
1961 Vitreous Carbon derived from phenol-
1968; Heimann et al., 1983), graphite and aldehyde resin by Plessey Company (UK).
diamond. Carbon materials such as coke, 1962 Glassy Carbon derived from furfuryl
carbon black and graphite electrodes, alcohol by Tokai Carbon Company.
however, have complex structures of sp 2 1964 Microporous glass-like carbon by Societe
and sp 3 as well as small amounts of sp le Carbone-Lorraine (Development year of
Carbone Vitreux is not clear).
carbon atoms. Despite containing only one 1964- Proposal of some structural models of glass-
element, carbon materials therefore have a 1965 like carbon using X-ray diffraction technique
wide range of structures and properties. by Noda et al.
Glass-like carbon is a unique carbon 1966 Vitro Carbon derived from acetone-
material because it consists of an amor- furfuryl resin by Nippon Carbon Company.
1967 Glass-like carbon fiber
phous-like and isotropic structure includ- by Tokai Carbon Company.
ing a large amount of tetrahedral sp 3 car- 1969 Composite glass-like carbon using filler
bon. It has several characteristic proper- by Lockheed.
ties resulting from its structure in addition 1969 Formation mechanism of glass-like carbon
to its glass-like appearance. When glass- by Fitzer's group.
1971 Structural model of "network of ribbon
like carbon was developed around 1960, stacking" for glass-like carbon by Jenkins
many practical applications were expected, and Kawamura.
but were not realized because of some dis- 1974 Glass-like carbon containing the finely
advantages described at a later date. In- dispersed iron particles by Walker et al.
stead, this material served to increase fun- and Yajima et al.
1975 Fine porous glass-like carbon by Hucke.
damental and academic knowledge of 1980 Reticulated Vitreous Carbon by Chemo-
carbon materials and just recently some tronics International. Glass-like carbon
potential applications have appeared. For coating by The Aerospace Corp.
successful applications, the preparation 1981 Activation of study on the fuel cell.
procedure as well as the structure and 1983 A high quality glass-like carbon (Glahard)
derived from a hydrophilic resin by Kao
properties of glass-like carbon have been
Company.
diversified remarkably, once again stimu- 1983 Composite glass-like carbon
lating interest in this material and raising by Showa Denko.
expectations of future development. 1984 Development of a large-sized composite
Since many of the preparations and ap- glass-like carbon by Showa Denko.
New model of glass-like carbon by Shiraishi.
plications are described in patents, many
are cited, especially from Japan where the
most active development is now in pro- glass-like carbon was to develop a compo-
gress. nent of nuclear fuel. For this application,
the carbon material must be gas-imperme-
10.2 A Short History able and of high purity. Davidson (1957) of
the General Electric Company (UK) suc-
of Glass-Like Carbon ceeded in developing the first glass-like
A short history of this material is shown carbon, Cellulose Carbon, from cellulose
in Table 10-1. The initial purpose of the slurry. The products were small pipes. This
552 10 Glass-Like Carbons
company developed the preparation pro- scribed in Sec. 10.4.1. In 1971, Jenkins and
cedure of glass-like carbon from thermo- Kawamura proposed a novel "network of
setting resins in 1960 (Rivington, 1960). ribbon stacking" model (sometimes called
With this as a trigger, the race for the de- the "Jenkins nightmare" model) on the ba-
velopment of glass-like carbon had begun. sis of high-resolution electron microscopic
Plessey in England (Redfern, 1961; Red- observations in 1971. Such fundamental
fern and Floyd, 1962; Cowlard and Lewis, work contributed favorably to the under-
1967) developed Vitreous Carbon from standing of the structure of not only glass-
phenol-aldehyde resin. A glass-like carbon like carbon but also other carbon materi-
boat, disc and rod in addition to pipes were als.
prepared. The glass-like carbon was gradu- The pitch-based carbon fiber developed
ally shown to have some additional attrac- by Otani (1965, 1966) had a similar struc-
tive properties, e.g. high chemical durabil- ture. Stimulated by this invention, a glass-
ity, and was expected to have practical like carbon fiber was developed by Ya-
applications in the use of chemical vessels mada et al. (Yamada and Nakamura, 1966;
and electrodes for electroanalysis (Zittel Yamada and Yamamoto, 1968). However,
and Miller, 1965; Yoshimori et al., 1965). the resulting fiber was mechanically weak
These applications were later industrial- compared with fibers derived from pitch
ized but their production quantities were material and polyacrylonitrile (PAN). It
quite small. At almost the same time, Tokai was not until around 1980 that carbon fi-
Electrode (at present Tokai Carbon) ber from phenol resin was industrialized
derived Glassy Carbon from furfuryl-alco- on the basis of its high flexibility (Kawa-
hol resin (Yamada and Sato, 1962; Yamada mura and Jenkins, 1970) or because of the
and Takada, 1963 a, 1963 b). Here new large specific surface area achieved through
techniques were developed, e.g., using a activation treatment (Miyashita, 1983).
powder filler and making a mold by re- Research and development on new ap-
peatedly coating the resin on a substrate. plications of glass-like carbon were contin-
In 1964, the Societe Carbone-Lorraine de- ued. Walker's group endeavored to apply
veloped porous glass-like carbon. This the glass-like carbon, with or without fine
company also distributed a catalog for a metals, as a catalyst (Jung et al., 1979) and
dense glass-like carbon called Carbone as a catalyst support and molecular sieve
Vitreux but the preparation procedure has (Walker et al., 1977). Its potential use as
not been published as far as we know. Nip- biomaterial was examined by Fitzer's
pon Carbon subsequently developed Vitro group (1978). None of these results, how-
Carbon by using an acetone-furfural resin ever, were industrialized. The uniform dis-
(Honda et al., 1966; Teranishi et al., 1967). persion of fine iron metals in glass-like car-
In addition, Sigri GmbH (FRG) developed bon has been achieved by some researchers
Sigradur (the preparation procedure is not (Yajima and Omori, 1972; Kammereck
clear, however). et al., 1974). Recently, fine glass-like car-
A unique glass-like appearance and bon particles containing dispersed fine
some attractive properties of this material metals have again attracted much atten-
led to active interest in its structure, begin- tion as electromagnetic material, catalyst,
ning around 1964. Some structural models etc. (Hirano et al., 1983; Yogo et al., 1986).
for glass-like carbon were proposed on the However, practical applications for
basis of X-ray diffraction analysis as de- glass-like carbon were not developed as ex-
10.3 Preparation Procedures of Glass-Like Carbon 553
I
Molding
sure of the ends of the pores, achieving gas cal mold and rotated at high speed (in or-
impermeability. The products are small der to form the resin into a tubular shape
tubes, as suggested by the preparation by centrifugal force), followed by harden-
method. ing treatment.
Glass-like carbon formation from lignin The product after hardening is dehy-
was later attempted by Tormala and drated slowly by heating under pressure or
Romppanen (1981) using a different proce- at a very low heating rate (1 °C h~ x ) under
dure from that of Cellulose Carbon, but reduced pressure (Redfern, 1961); the re-
the resulting product did not exhibit high sulting product breaks easily since the
mechanical strength. moisture evolved is not easily released
from the mold, which shrinks extensively.
This is the most substantial cause of low
10.3.2 Preparation
productivity of this material. A glass-like
from Thermosetting Resin
carbon product of >10mm in thickness
Many kinds of thermosetting resins such is difficult to prepare. According to the
as phenol resin and furfuryl-alcohol resin patents applied for by Tokai Carbon Com-
are used as raw materials for glass-like car- pany (Yamada and Takada, 1963 a, 1963 b),
bon (Rivington, 1960; Redfern, 1961), but a shaped substrate is repeatedly coated
the fundamental preparation procedure is with resin and then hardened, to form the
almost the same. As shown in Fig. 10-1 b, a product. The moisture is easily released
thermosetting resin is first shaped. Here from the mold and the resulting product is
the resin is usually poured into a mold and strong because of the layered structure.
thereafter hardened through polymeriza- The product is carbonized to 1000-
tion. In practical operations, an organic 1500°C with a heating rate of about 5°C
hardener such as benzoic peroxide or ani- min" 1 and subsequently graphitized. The
line sulfate is sometimes used (Yamada and largest products attained by this method
Takada, 1963 a, 1963 b). When a tube is were a rod of 6.25 mm diameter x 300 mm
desired, the resin is poured into a cylindri- length and a tube of 23 mm diameter
10.3 Preparation Procedures of Glass-Like Carbon 555
(thickness 6 mm) x 165 mm length, etc. then pressed. The resulting product con-
(Redfern, 1961). sists completely of the glass-like carbon
component. According to a patent by Sa-
kaguchi (1988), some kinds of ceramic
10.3.3 Preparation by Use
powder (A12O3, SiC, etc.) are used to im-
of Filler Material
prove the abrasion resistance of the prod-
Attention has concentrated recently on uct. It is well known that the thermosetting
glass-like carbon containing filler material resin is used as a matrix for fiber-reinforced
(here, this type of glass-like carbon is re- carbon composites, further details of which
ferred to as composite glass-like carbon). can be found elsewhere (Fitzer, 1987).
The addition of filler is effective in decreas-
ing the weight loss and the shrinkage of the
10.3.4 Porous Glass-Like Carbon
product, and in facilitating the release of
the evolving gas during the hardening and Porous glass-like carbon can be pre-
carbonization processes. This method is pared more easily without damage than
used to prepare a large-sized inexpensive the products described in 10.3.2 and 10.3.3.
glass-like carbon with a lowering of gas In some cases, therefore, porous glass-like
impermeability and structural homogene- carbon is first prepared and then subjected
ity. In the initial patent describing this to impregnation by the resin (Johnson
method, the thermosetting resin powder et al., 1979) or chemical vapor deposition
after hardening was used as a filler to pre- (CVD) (Nagle and Walker, 1973) to obtain
pare the final product consisting of the a dense glass-like carbon.
same glass-like carbon component. Natu- There are four fundamental methods for
ral graphite has also been used (Bradshaw preparing porous glass-like carbon:
et al., 1969); and fine graphite powder of (i) Polyurethane foam or non-woven
less than several microns has again at- fabric of carbon fiber, cellulose, etc., is im-
tracted much attention recently (Saura pregnated with thermosetting resin, fol-
et al., 1987; Fukuda et al., 1988). lowed by removal of the excess resin which
As shown in Fig. 10-1 c, the thermoset- then remains on the fiber surface alone.
ting resin and the filler particles are first Subsequently, the resulting skeleton is sub-
kneaded under a vacuum to remove jected to the usual preparation procedures
trapped gas. Several effective shaping tech- of glass-like carbon (Franklin, 1980).
niques such as extrusion, pressing and (ii) The pore former, such as water or
roller forming can be used. The productiv- polyethyleneglycol, is added to the raw
ity of these methods is far higher compared thermosetting resin (Hucke, 1975; Walker
with the methods without the filler (Saura Jr. etal., 1977; Yata et al., 1986). It is re-
et al., 1987). A plate as large as 100 x 100 cm leased from the resin after hardening, leav-
and several millimeters in thickness is pre- ing the pores, because it is not a compo-
pared commercially by using graphite nent forming the glass-like carbon. The
powder filler. pore size is controlled by additional
In the preparation of the glass-like car- amounts of both the surface-active agent
bon Strux by the Fudow Chemical Com- and the pore former. The procedure in-
pany, a woven fabric of the thermosetting volving the replication of a porous sacrifi-
resin fiber is used as a filler. The filler is first cial substrate, i.e., sodium chloride, is used
impregnated with the resin and stacked, for glass-like foam (Pekala and Hopper,
556 10 Glass-Like Carbons
1987). This technique is suitable for prepar- 10.3.6 Glass-Like Carbon Coating
ing glass-like carbons with relatively large and Film
pores.
To avoid the difficulties involved in
(iii) Glass-like carbon particles are
preparing a large-sized glass-like carbon
shaped with a binder by pressing. The pore
product, the conventional artificial graph-
remains at the particle boundary. It is diffi-
ite products can be coated with glass-like
cult, using this method, to prepare porous
carbon. Initially, a diluted thermosetting
material with a large pore volume without
resin was used for the coating but the tech-
lowering the mechanical strength.
nique developed recently (Murata et al.,
(iv) A chemical foaming agent such as a
1988) is as follows: After initial carboniza-
halogenated hydrocarbon is used (Mu-
tion, the resin is subjected to extraction
rakami etal., 1985; Katsura and Shiraki,
with an organic solvent. The solution is
1987).
concentrated to about 20 wt.%, then used
The graphite powder is added to prepare
to coat the conventional graphite product
the composite glass-like carbon as stated in
- mainly high-density isotropic graphite -
Sec. 10.3.3. However, when the exfoliated
followed by hardening, carbonization and
graphite is used instead of the graphite
graphitization. The resulting product is
powder, a unique, porous glass-like carbon
substantially gas-impermeable.
is obtained (Kikuchi et al., 1985).
When the glass-like carbon is coated on
a quartz glass plate coated with a release
10.3.5 Fine Glass-Like Carbon Particles agent, a glass-like carbon film is obtained
by peeling (Ogata et al., 1987).
Fine glass-like carbon particles have
several specific applications. So far, parti-
cles have been prepared by crushing mas-
10.3.7 Glass-Like Carbon Fiber
sive glass-like carbon. Recently, some new
practical preparation procedures have The thermosetting resin is subjected to
been developed: continuous melt-spinning, hardening, car-
(i) The polymer precursor is subjected to bonization and then graphitization, just as
controlled atomization, followed by hard- the usual pitch-based carbon fiber. The
ening and heat treatment (Levendis and preparation using Kynol-type phenol resin
Flagan, 1989). has already been industrialized (Miyashita,
(ii) A suitable viscous thermosetting 1983). The carbon fiber has low mechanical
resin with a hardener is added dropwise strength on the one hand, reflecting its
into sulfuric acid and hardened in situ. The amorphous-like structure, but high flexi-
fine particles obtained after washing are bility on the other. These inherent proper-
carbonized and then graphitized. ties of the fiber are suitable for several
(iii) An aqueous solution of phenol is applications as explained later. The me-
dropped into a hydrochloric acid/formal- chanical properties can be improved by
dehyde mixture, stirred to convert the mix- hot stretching carbonization but this tech-
ture into a slurry or resinous state and then nique is not practical (Economy and Lin,
hardened by heating. The resulting fine 1971). The carbon fiber can be converted
spheres of several tens of microns in diame- into an excellent active carbon fiber
ter are subjected to the subsequent heat through activation treatment (Miyashita,
treatments (Koyama et al., 1988). 1983).
10.4 Structure of Glass-Like Carbon 557
10.4 Structure
of Glass-Like Carbon 80
70
10.4.1 Structural Models
of Glass-Like Carbon 60
noki (1965) proposed a model which con- the phenol resins after heating to 1200 and
sists of two kinds of domains, each of 2800 °C. The former sample consists of a
which is composed of tetrahedral carbon random configuration of small crystallites
atoms and trigonal carbon atoms, respec- with stacks of several layers, 2-3 nm in
tively, linked by oxygen bridges. The low size. After heating to 2800 °C, however, the
density of the glass-like carbon is explained crystallites grew to stacks of about 10 lay-
by the oxygen bridges. Later, it was shown ers, 6-7 nm in size, and were entangled
that the oxygen content of Glassy Car- with each other. Based on these photo-
bons, after heating to 900 and 1200°C, are graphs, Jenkins and Kawamura (1971) and
1.2 and 0.9%, respectively (Noda et al., Jenkins et al. (1972) proposed a "network
1969), so that his model became ground- of ribbon stacking" model for the glass-like
less. Takahashi and Westrum, Jr. et al. carbon after heating to a high temperature
(1970) reported that the specific heat of as shown in Fig. 10-4 a, in which only small
Glassy Carbon is proportional to the amount of sp 3 carbons exist. D'Antonio
square of the absolute temperature, sug- and Konnert (1981) later supported this
gesting that this carbon consists mainly of model by the use of X-ray radial distribu-
two-dimensional layers. tion analysis.
The controversy was ended in 1971 by The network of ribbon stacking model
high resolution electron microscope ob- provides a reasonable explanation for the
servations. Figures 10-3 a and 10-3 b are behavior and properties of glass-like car-
high resolution electron micrographs of bon: (i) an isotropic structure, (ii) gas-im-
permeability in spite of its low density, and
(hi) less crystalline growth by heating to
high temperatures. This model was also
supported by the use of electron micro-
a)
scopic observations (Bose et al., 1978) and
has gained wide acceptance. Shiraishi
(1984), however, had doubts about the gas-
impermeability predicted by this structural
model. He pointed out that glass-like car-
bon has a low He density (1500 kg m~ 3 ),
determined by He pyknometry, and small
CO 2 absorption capacity (2 10" 3 m 3
b) kg" 1 ), which means that it consists of a
large proportion of closed pores. He pro-
posed the model shown in Fig. 10-4 b.
(b)
CO
C
.°2
CH,
H2O
I
130
°C
200 300 400 500 o
100 600
- H 2 0 ( -CH 4 1 1 1
CH 2 -0H j^ 1
1 r^
-C0 2 , - C O c
<A50°C 1 1 1 1 o
o
>450»C =3
- H 2 |>H 2 < IV
I I I
-co O1
-C
l
"C
i l
C
t
^C >460°C •c* V Y c V
c c
I I I 1
Bhatia et al. (1984) and Aggarwal et al. process of Glassy Carbon derived from fur-
(1988) examined in detail the carboniza- furyl alcohol was clarified, but there are
tion processes of phenol-formaldehyde few data on other resins. According to op-
resins relevant to the number of OH in tical microscopic observations on the pol-
phenol and to the molar ratio between ished surfaces of Glassy Carbon, the pores
phenol and formaldehyde, and pointed out appear at approximately 500 °C, below
that the quality of glass-like carbon de- which no pore exists (Fitzer et al., 1969).
pends strongly on both factors. Kobayashi The most abundant pores of 0.2-2 nm in
et al. (1968) reported that the phenol-form- diameter are observed after heating to
aldehyde resin fuses during the carboniza- 800 °C. Heating to even higher tempera-
tion process, with increasing numbers of tures causes the pores to shrink and de-
methyl radicals in the phenol molecule. As crease and to disappear completely after
shown by these observations, the proper- heating to 1600°C. Some techniques of
ties of glass-like carbon can be sensitively burying the pores are also available (Nagle
controlled by changing the starting and Walker, Jr., 1973; Edelson and
molecules. Glaeser, 1986).
Figure 10-8 shows some structural pa-
10.4.2.3 Furfuryl-Alcohol Resin rameters of Glassy Carbon as influenced
by the carbonization process (Fitzer et al.,
As shown in Fig. 10-7 (Fitzer and Schae-
1969). The amount of water absorbed and
fer, 1970), methylene bridges (I) are formed
the specific surface area correspond to the
in furfuryl-alcohol resin by dehydration at
appearance of the carbon surfaces stated
the initial stage. Above 150°C the methy-
above, i.e., both parameters increase up to
lene bridge is broken to evolve methane, of
800 °C and then decrease to reach constant
which the intermediates are not clear. The
furan ring itself is broken to evolve CO 2
and H 2 O. Around 450 °C a part of the
methylene bridge is oxidized by the result-
O BET surface area
ing H 2 O to change into a chain polymer
• Water adsorption
(III). During heating above 460 °C, CO 1? a n l A \ A Volume change
evolves from the carbonyl bond, leading Q) "U \ \
• Weight change
first to an unsaturated conjugated system
(IV) and then to the carbon crystallite.
Jenkins et al. (1972) proposed a clear path-
way from phenol-hexamine resin carbon to
the network of ribbon stacking model.
ill!
values at 1000-1100 °C. The weight de- product. The pore-free glass-like carbon
crease of Glassy Carbon almost finishes by Glahard was developed recently by using a
800 °C. The bulk shrinkage, on the other hydrophilic resin (Yamauchi et al., 1985).
hand, continues strongly up to 800 °C and The water which is formed during the
then decreases at higher temperatures. hardening and initial carbonization pro-
During carbonization below 800 °C the cesses tends to coagulate to form fine
weight loss is more substantial than the drops, leading to pores after removal at a
shrinkage, leading to formation of pores. subsequent stage. A hydrophilic resin is so
Since the main change at higher tempera- effective in dispersing the resulting water
ture is shrinkage rather than weight loss, that no pores remain. The polished surface
the resulting pores gradually disappear. of such a glass-like carbon, after heating to
The pores present during the carboniza- 1200 °C, is shown together with that of the
tion process are so-called closed pores, conventional material in Fig. 10-9. Hot
which do not affect gas permeability but isostatic pressing (HIP) is also effective in
do result in some problems in applications removing pores. The UDAC Carbon of the
which depend on the surface smoothness of Kobe Steel Company, produced by this
the glass-like carbon. technique, has a surface smoothness of
The behavior stated above can be some- < 0.01 jam without pores.
what changed, depending on the kind of
resin used and the heat-treatment condi-
tions. With some resins, pores are never 10,5 Properties
formed during the preparation processes. of Glass-Like Carbon
The hardening treatment must be carried
out carefully because it is intimately re- 10.5.1 Normal Glass-Like Carbon
lated to the subsequent thermal degrada-
tion behavior and, furthermore, to the The properties summarized in Table 10-2
properties of the final glass-like carbon are quoted from the catalogs of three com-
564 10 Glass-Like Carbons
Table 10-2. The properties of commercially available glass-like carbon products (manufacturers are listed in
parentheses beside each product).
mercially available glass-like carbons: Cel- hibit the opposite behavior, or almost no
lulose Carbon is characterized by its change, with heat treatment.
unique raw material; Glassy Carbon has Craievich et al. (1973) and Jenkins and
been the most comprehensively examined Walker, Jr. (1976) used the small-angle X-
carbon until now (Yamada et al., 1964; ray scattering technique to examine the
Metrotra et al., 1983); Glahard is a high pores in glass-like carbon. Both results
quality glass-like carbon derived from a agree well: glass-like carbon contains
hydrophilic thermosetting resin (Yamauchi pores of 1-2 nm (mean diameter), and
etal., 1985). their shape is possibly that of oblate ellip-
soids.
10.5.1.1 Density, Porosity
and Gas Permeability 10.5.1.2 Mechanical Properties
The density of many glass-like carbons is The bending strength of glass-like car-
around 1500 kg m~ 3 . These values are far bon is 196.2 MPa at maximum but usually
smaller than the 3520 kg m~ 3 of diamond around 98.1 MPa as shown in Table 10-2.
and 2250 kg m~~3 of graphite but glass-like This material has a large Young's modulus
carbon is gas-impermeable because of the of 19.6-29.4 GPa. These mechanical prop-
characteristic structure shown in Fig. 10-9. erties, in general, decrease with increased
The porosity of Glahard, though not dis- heat-treatment temperature. The disper-
closed, must be zero in view of the pho- sion of the fine iron particles is effective in
tograph shown in Fig. 10-9. With increased improving the bending strength of glass-
heat-treatment temperature, Glassy Car- like carbon after carbonization but not
bon shows a decrease in density and an after graphitization (Kammereck et al.,
increase in porosity as well as gas perme- 1974).
ability. Such behavior is not necessarily As shown by the Shore hardness of 100
common to all glass-like carbons; for in- or higher, glass-like carbon is very hard
stance, there are glass-like carbons that ex- and brittle. It retains a Shore hardness of
10.5 Properties of Glass-Like Carbon 565
Table 10-3. Impurity (ash) analyses of Glassy Carbon products a after purification treatment (results given in ppm;
ND: not detected).
Product Total Al B Ca Co Cr Fe Mg Mn Ni Cu Si V
Heat treatment temperatures: 2000°C for GC-20S, GC-20SS; 3000°C for GC-30S.
ever, it decreases remarkably: the results of cient and increases thermal conductivity,
ash analysis of some Glassy Carbon prod- leading to improvements in thermal shock
ucts show that the product with the highest resistance. The lowering of electrical resis-
purity contains < 10 ppm impurities (Table tivity is also favorable for some applica-
10-3). tions.
The porous glass-like carbons SG-200
10.5.1.7 Comparison with other Materials and GGC-composite were prepared by us-
ing non-woven fabric and exfoliated
Table 10-4 shows the properties of three
graphite as a filler; their pore structures
materials: Pyrex glass, glass-like carbon
differ from each other. GGC-202 contains
(Glassy Carbon-20) in Table 10-2 and the
a larger amount of filler than GGC-201.
artificial graphite electrode without im-
The gas permeability of GGC-202 is 100
pregnation. Glass-like carbon is similar to
times larger than that of GGC-201, but the
Pyrex glass in its gas impermeability, me-
other properties do not have such extreme
chanical properties and appearance, but
differences. The applications of such po-
similar to the graphite electrode in electri-
rous materials depend on gas permeability;
cal and thermal properties. Glass-like car-
the control of this property is therefore im-
bon is therefore an intermediate material
portant. RVC (Wang, 1981) has an entan-
between the other two.
gled porous structure different from other
porous carbons. Its bulk density and ap-
10.5.2 Properties of Composite Glass-Like
parent porosity are 0.048 and 97%, respec-
Carbon and Porous Glass-Like Carbon
tively. The application target of this mate-
Table 10-5 shows the properties of com- rial is, of course, different from other po-
posite glass-like carbons (SG-1 and SG-3) rous carbons, as explained below.
and porous glass-like carbons, e.g., SG-
200, GGC-composite and Reticulated Vit-
reous Carbon (RVC) (Franklin, 1980; 10.6 Applications of Glass-Like
Wang, 1981). SG-3 carbon contains a
larger amount of fine natural graphite filler Carbon
than SG-1. In general, gas permeability
10.6.1 Electronic
and bending strength are lower after
adding the filler (see Table 10-5), but such and Magnetic Applications
decreases are not serious problems in some Some glass-like carbon products are
applications. The reinforcing effects of the shown in Fig. 10-10. The best known appli-
filler are preferable, e.g., the graphite pow- cation is for a susceptor (heater) for the
der decreases the thermal expansion coeffi- vapor phase growth of semi-conductor sili-
10.6 Applications of Glass-Like Carbon 567
Table 10-4. Comparisons of the properties of Glassy Carbon GC-20, conventional artificial graphite and Pyrex
glass.
Table 10-5. Properties of the commercially available composite glass-like carbons (SG-1, SG-3) and porous
glass-like carbons (SG-200, GGC-201, GGC-202, RVC) (manufacturers are listed in parentheses beside each
product).
con wafers (Yasuda and Nakamura, 1975). compound semiconductors such as GaAs,
Since the glass-like carbon is of high purity which is very corrosive. Also, glass-like
without adsorbed gas, it is possible to put carbon is used for crucibles to grow single
this material directly into the reaction crystals - with a corrosive flux such as
chamber. Other characteristics are: (i) mod- CaF2 (Lewis, 1963) instead of a platinum
erate electrical resistance suitable for a crucible. Properties required for jigs used
heater, (ii) homogeneous structure (ensur- in transistor preparation are high purity,
ing a uniform heating action), (iii) high ox- high precision machinability, moderate
idation resistance, (iv) resistance to hy- electric resistance and low reactivity with
drofluoric acid (the cleaning solution), etc. metals.
On the basis of its dense structure and high A perpendicular magnetic recording sys-
oxidation resistance, glass-like carbon is tem now being developed has achieved
used for crucibles and boats to synthesize higher density recording than the present
568 10 Glass-Like Carbons
Neoceram
Neocream
+ Lubricant A
Figure 10-11. Changes of
Neoceram friction coefficient of glass-
Lubricant B like carbon Glahard and
Glahard
commercially available
Neoceram with rubbing
time.
Time (min)
10.6 Applications of Glass-Like Carbon 569
its brittleness prevented its successful ap- als to replace the usual glass-like carbon
plication. with a composite glass-like carbon able to
produce high yields.
10.6.2 Applications
in Analytical Chemistry 10.6.4 Applications to Biomaterials
Glass-like carbon is used in special elec- Carbon material has a high biocompati-
trodes for emission spectral analysis, polar- bility (Bokros etal., 1973), but problems
ography, potentiometry, etc. (de Galan are caused by its low moldability and diffu-
etal., 1983; Linden and Dieker, 1980). sion of the fine carbon particles into tissue.
Here, low reactivity and electric conductiv- In general, carbon materials for use as bio-
ity are mainly required. There are many materials are subjected to a hardening
reports on the electrochemical corrosion of treatment of the surface, but glass-like car-
glass-like carbon in chemical reagents bon can be used without such treatment
(Neffe, 1988). In the case of emission spec- because of its hard and dense structure
tral analysis, the usual artificial graphite with no pores. Wear resistance, one of the
electrode is used one to three times and is most important properties, is improved by
then thrown away. However, glass-like ion implantation (Pollock et al, 1987). An
carbon electrodes can be used 100 times application has been attempted for dental
and, furthermore, they are highly sensitive implants, with unsuccessful results (Greno-
and reproducible. ble and Kim, 1973). It was difficult to pre-
Another application is packing for the pare a thin rod with sufficient mechanical
various chromatography techniques (Fuji- strength. Applications to joints in various
naga etal., 1967; Tanaka etal., 1976) be- parts of the body (Jenkins, 1980; Fitzer,
cause glass-like carbon can be used at a 1980) and replacement of broken bones
high temperature, can be packed easily and (Itoh et al., 1985) were reported; however,
causes no tailing of chromatographic the subsequent results have not yet been
peaks. This application might be extended reported.
because of the development of new proce- A well-known biocarbon material is py-
dures to prepare the fine glass-like carbon rolytic carbon which is widely used as a
particles stated above. Fine porous glass- heart valve (Bokros et al., 1973). Fitzer et
like carbon particles may be used as a al. (1978) reported that the lower-priced
molecular sieve. glass-like carbon can be used successfully,
instead of pyrolytic carbon, as the valve
10.6.3 Metallurgical Applications material.
Glass-like carbon crucibles are used as
10.6.5 Applications to Fuel Cells
containers for molten salt electrolysis in
the production of corrosive metals. Also, As shown in Fig. 10-12, separators used
glass-like carbon tubes are used to blow for fuel cells are large (60 x 60 cm-
chlorine gas to remove hydrogen from alu- 100 x 100 cm, 0.5-1 mm in thickness). The
minum ingots. Since glass-like carbon is phosphoric acid fuel cell (or first genera-
gas-impermeable and unreactive with tion fuel cell) using a concentrated phos-
metals at high temperatures, this applica- phoric acid electrolyte (Fig. 10-13) oper-
tion is expected to be extended if the cost ates at 200 °C for long periods of time. The
can be lowered. There have been some tri- constituent material must have high oxida-
570 10 Glass-Like Carbons
tion as well as high thermal resistance. Ad- posite glass-like carbon with graphite pow-
ditional properties required are as follows: der as a filler was developed and is now
(i) high mechanical strength to be handled being tested. The use of the graphite filler
in thin plates and to resist multiple stack- results in an improvement of mechanical
ing, (ii) gas impermeability, (iii) a small co- strength and flexibility as well as signifi-
efficient of thermal expansion, (iv) high cant increases in electrical and thermal
electrical and thermal conductivities. Only conductivities.
noble metals and the carbon materials pos- Porous carbon is used as an electrode of
sess such properties. the fuel cell (Stonehart, 1984). Here, the
Initially, carbon plate separators were homogeneous sizes and uniform distribu-
prepared by cutting artificial graphite out tion of pores are required, in addition to
of normal bulk and subsequent impregna- the properties required in the separator.
tion with thermosetting resin. Such a An electric capacitor using the active
method of low production yield resulted in carbon fiber derived from Kynol-type phe-
an increase of the price of plates. The glass- nol resin has already been industrialized in
like carbon plate was selected instead, but Japan; details have been reported else-
it has too small a thermal conductivity and where (Nishino et al, 1985).
low production yield. As a result, com-
Residual
hydrogen
Hydrogen
uri A electrode
.— Separator
^ Oxygen electrode
• Electrolyte. (with catalysis)
„ Electrolyte
(Phosphoric acid)
-*—Hydrogen electrode
^ Oxygen (with catalysis)
Natural.
gas
V Water
Air
electrode
• Hydrogen
o Oxygen
-— Separator
Hydrogen
vapor • o Water
Figure 10-13. Schematic model of the phosphoric acid fuel cell and assembly of the electrodes.
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11 Organic Glasses and Polymers
Ernst Rossler
Institut fur Atom- und Festkorperphysik, Freie Universitat Berlin,
Berlin, Federal Republic of Germany
Hans Sillescu
Institut fur Physikalische Chemie, Universitat Mainz,
Mainz, Federal Republic of Germany
B molecular-size parameter
C effective coupling constant
cP heat capacity
complex heat capacity
D translational diffusion coefficient
E electric field
E activation energy
EP most probable activation energy
f mean fractional free volume
h Debye-Waller factor
non-ergodicity parameter
f(Td distribution of spin-lattice relaxation times
F field
FA(t) motional correlation function
F{x1,x2, t 2 correlation function of spin alignment experiment
)
g(E) distribution of activation energies
G(t) Fourier transform of G (co)
GA*,t) van Hove's autocorrelation function
G(lnr) distribution of correlation times
G'(co) storage modulus
G"((o) loss modulus
/(CO) powder spectrum
I(co,T) solid echo spectrum
7
fast(<») fast exchange spectrum
I slow (<») slow exchange spectrum
J(t) shear compliance
J((O0) spectral density function
Ks(co) adiabatic compressibility
M(q,t) mode-coupling memory function
PA(?) distribution of correlation times
) conditional probabilities
position of a scatterer j
rk(t) position of a scatterer k at time t
solid echo time signal
sc configurational entropy
coherent dynamic structure factor
Sine (9, <») incoherent dynamic structure factor
TltT2 spin-lattice and spin-spin relaxation times
T* transversal relaxation time
Tc critical temperature of mode coupling theory
Ts glass transition temperature
Tk Kauzmann temperature
Tm melting point
List of Symbols and Abbreviations 575
Vogel temperature
corrected glass transition temperature (reference temperature)
cell volumes
critical volume
average free volume
% free volume
constant molecular volume
V volume
V(q,q') vertex function
wtj transition rate
W(T) weight factor
XA(co) dynamic complex susceptibility
X'D(CO) dielectric loss curve
a thermal expansion coefficient
Of differences of thermal expansion coefficients above and below Tg
r gamma function
8 activation energy
£*((L>) complex dielectric constant
n shear viscosity
complex viscosity
bulk viscosity
compressibility
X coupling constant
temperature-independent coupling parameter
n Prigogine-Defay ratio
n
kj rate of the transitions Qt Qk
Q>Qo density
u cs u cs u cs anisotropic chemical shift tensor
zz yy xx
motional correlation time
cut-off time of the CD distribution
response function
density correlation function
intermediate-scattering function
excitation frequency
C0 0 Larmor frequencies
adjustable parameters
BMO 1,1 -bis (4-methoxyphenyl) cyclohexane
BPP Bloembergen Purcell Pound
CD Cole-Davidson
DSC differential scanning calorimetry
FID free-induction decay
FRS forced Rayleigh scattering
HMB hexamethyl benzene
LCPS liquid crystal side chain polysiloxane
576 11 Organic Glasses and Polymers
KWW Kohlrausch-Williams-Watts
OTP o-terphenyl
PCS photon correlation spectroscopy
PS polystyrene
PDB phthalic acid di-n-butylester
PMMA polymethylmethacrylate
RBS Rayleigh-Brillouin spectra
TLS two-level system
TNB 1,3,5-tri-oc-naphthyl benzene
TTI thiophene indigo derivative
VFT Vogel-Fulcher-Tammann
WLF Williams-Landel-Ferry
11.1 Introduction 577
crystalline state, offers a variety of excep- Flory (1950), Cohen and Turnbull (1959),
tional properties. and Williams, Landel, Ferry (1955), who
Two important questions may be ad- proposed their famous WLF equation, a
dressed to the physics of amorphous solids. version of the VFT equation. The thermo-
First, what structural principles character- dynamic theories were first formulated by
ize the glassy state, and what are the rules Gibbs and Di-Marzio (1958) and Adam
determining the distribution of local or- and Gibbs (1965). Within these theories, a
der? Here, the random-close-packing second-order phase transition is assumed
structure advanced by Bernal (1965), Scott to account for the Kauzmann paradox
and Kilgour (1969), and Finney (1970) as a (1948); that is, extrapolating the entropy of
model for metallic glasses is a starting a supercooled liquid should lead to lower
point. The concept of a continuous ran- entropies as compared to the correspond-
dom network proposed by Zachariasen ing crystal. However, the failure of the
(1932) and further developed by Polk VFT equation to describe the viscosity
(1971), has been used as a guide describing over the entire supercooled region of sim-
covalently bonded glasses, e.g., fused silica. ple liquids is emphasized in many publica-
Although long-range order is missing in a tions (see Chap. 3).
glass, intermediate-range order might play Not only has the divergence of viscosity
a role. In addition, the importance of struc- or molecular time constants to be ex-
tural heterogeneities or cluster formation plained by a proper theory but also the
in amorphous systems has to be clarified. appearance of a secondary relaxation pro-
Answers may be presented, for example, by cess in the supercooled region, namely, the
X-ray, neutron, or electron scattering, by P-process. In addition, the striking anoma-
extended X-ray absorption fine structure, lies of glasses at low temperatures have at-
and by Mossbauer, IR and NMR spectros- tracted many scientists in the last years.
copy. Reviews are given by Zallen (1983) Heat capacity, thermal conductivity, and
and Elliot (1990) (see Chap. 4). acoustic and dielectric absorption show
The second challenging question for a peculiarities when investigated below 10K.
theory on amorphous solids, which is re- So-called two-level systems have been in-
lated to the first question, involves the troduced by Anderson et al. (1972) and
glass transition itself. What microscopic Phillips (1972, 1981, 1987) to explain the
mechanism controls the sudden increase of anomalies; however, the physical origin of
viscosity below the melting point of a liq- such tunneling modes is still a matter of
uid? Many concepts have been proposed controversy.
thus far. The most important ones are An increasing number of publications
found in free-volume and thermodynamic attack the physics of the amorphous state
theories, respectively. In particular, the by computer simulations, in particular,
widely applied Vogel-Fulcher-Tammann Monte Carlo and molecular dynamics sim-
(VFT) equation describing the divergence ulations. Lennard Jones liquids and hard-
of the viscosity below the melting point and soft-sphere systems are modeled; high
may be derived from both theories. The quenching rates may be applied which can-
decrease of free volume and excess entropy, not be reached by any experiment. (A re-
respectively, is related with the slowing- view is given by Angell et al., 1981.) Poly-
down of the dynamics. The free-volume mer dynamics of systems confined to a
theories are related to the work of Fox and lattice structure have shown similarities
11.2 General Considerations 579
with percolation phenomena, and dynamic tems. The experimental picture is com-
non-uniformities have been observed (De pleted by reviewing the most influential
la Batie et al., 1984). Computer models of theoretical concepts which provide a tool
the random-close-packing structure (Fin- for understanding the experimental find-
ney, 1970) and the continuous random net- ings.
work (Polk and Boudreux, 1973) have also
been carried out.
The question of the nature of the glass 11.2 General Considerations
transition has been raised anew by recent
extensions of the mode-coupling approach,
11.2.1 Typical Properties
which is known from the dynamics of sim-
of Organic Glasses
ple liquids, and which explains the glass
transition on a molecular scale. Contribu- A prominent feature of a supercooled
tions by Leutheusser (1984), Bengtzelius liquid is its dramatic increase in viscosity
et al. (1984), and Sjogren and Gotze (1989) directly below the melting point Tm. This is
have postulated the existence of a distin- demonstrated in Fig. 11-1 for two organic
guishable temperature above Tg, where liquids, where data for an organic and an
traces of a dynamic phase transition may inorganic polymer liquid are included for
be observed. This marks the first time that comparison. While viscosities of the order
a phenomenon like the glass transition has oflO~ 3 -10~ 2 Pas are typical for non-as-
been predicted by an ab initio type theory. sociated liquids above Tm, the viscosity
Indications for such a transition are sub- rises continuously up to values of the order
stantiated by recent neutron-scattering ex- of 10 1 3 Pas within a narrow temperature
periments. The promising concept has in- range. Several approaches describing the
spired many new experiments, and once strong non-Arrhenius temperature depen-
again, an exciting discussion concering the dence of viscosity have been proposed, but
dynamics of the glass transition has begun. none of them is able to fit the data over the
This chapter provides a review of recent whole supercooled region. In particular,
applications of new methods mainly on the often-applied Vogel-Fulcher-Tammann
simple supercooled liquids. The class of equation, lg(rj/f]0) =D/(T- TJ (T^ < Tg),
Van der Waals liquids is well suited to fails for viscosities below 10 2 Pas (Placzek
provide model systems for investigating and Magill, 1968). Recently, the equation
new theoretical concepts of the glass tran- lg(^/^ 0 ) = (T0/T)2, has been proposed by
sition. The investigations are not ham- Bassler (1987), extending energy-transport
pered by additional relaxation processes or kinetics in disordered solids to supercooled
structural peculiarities. Emphasis is on re- liquids. In the framework of the mode-cou-
sults from several relaxation methods, e. g., pling theory, a power law, rj =A(T— Tc)~y
neutron and light scattering, dielectric re- (Tc > Tg), is predicted for the onset of the
laxation, diffusion measurements, and, in glass transition (Sjogren and Gotze, 1989).
particular, NMR studies. The survey in- All three fits are included in Fig. 11-1,
cludes relaxation studies of the glassy state demonstrating that only part of the dy-
of organic glasses. For comparison, results namics is described by a single approach.
on polymers will be recalled, especially The situation is even more confusing when
polymers with low-molecular-weight addi- polymer liquids are considered; the tem-
tives, as models for polymer plasticizer sys- perature dependence is much smaller as
580 11 Organic Glasses and Polymers
Igl^in Pa s)
12
tuations of the quantity A. <t>A(t) is related quency domain, that is, XA (co), are analyti-
to the normalized correlation function cal. Taking the concept of a distribution of
(A(0) A(t)}KA(0)2} = FA(t) by <PA(t) = correlation times literally and not only as
XA FA(t), where XA is the static susceptibil- a formal way to account for non-exponen-
ity. The correlation time xA is defined by tial correlation loss, the question arises
the integral over the correlation function whether a distribution of correlation times
FA®: is a realistic picture for a supercooled liq-
00 uid. Different molecules perform reorienta-
xA = lFA(t)dt (11-3) tion with different time constants and relax
0
independently with an exponential corre-
Different relaxation methods report differ- lation function. The alternative picture de-
ent correlation times corresponding to dif- scribes highly coupled molecules which re-
ferent dynamic windows of the dynamics lax collectively with a non-exponential
typical for the glass transition. An impor- correlation function. In the last case the
tant task is to relate these quantities to cooperative nature of the glass transition
each other in order to obtain a consistent is emphasized. We will come back to this
picture. In many different experiments in question.
the supercooled region, FA (t) cannot be de- When X"A (co) is measured in the super-
scribed by a simple exponential decay cooled region, pronounced asymmetric
which is implied by the so-called Debye curves are found for the main a peak and
model (Debye, 1929). Non-diffusional dy- its maximum shifts to lower frequencies
namics determine the motion of the when the temperature is lowered. In many
molecules. In many cases, the non-expo- cases the frequency-temperature super-
nential correlation function may be ap- position principle holds. The individual
proximated by a stretched exponential, XA(CD, 7j) are superimposed to a master
namely, the Kohlrausch-Williams-Watts curve X"A as the frequency co is scaled by
function (Kohlrausch, 1847; Williams and com, where com is taken from each maxi-
Watts, 1970) mum of XA(a>, Tt). Thus, we write
FA(t) = exp(-t/Ty (11-4) X'JL(co9T) = X'JL(ca) (11-6)
An alternative description is the introduc- with co = co/com. These experimental find-
tion of a distribution of correlation times ings imply a scaling law for the correlation
pA (T). The correlation function is given by function FA (t), namely
a convolution of exponential decays with a FA(t,T) = FA(t/z{T)) (11-7)
distribution pA (T).
Changes in temperature do not affect the
(11-5) shape of the correlation function but only
the time scale. Applying this important re-
Distribution functions proposed by Cole sult to the distribution of correlation times
and Davidson, Cole and Cole, or Fuoss pA (T), all correlation times have to change
and Kirkwood have been widely applied. by a constant factor for a given change of
(A review is given by Bottcher and Bor- temperature. This implies that a distribu-
dewijk, 1978.) In many cases analytical tion of correlation times originating from a
expressions for FA (t) cannot be given, but distribution of activation energies violates
the corresponding expressions in the fre- the scaling law (Eq. 11-7). Thus, such an
582 11 Organic Glasses and Polymers
interpretation of pA (T) is not suited to de- 1971). Its maximum shifts with tempera-
scribe the cooperativeness of the a process. ture according to an Arrhenius law, where-
However, the concept of a distribution of as the a peak shifts in the typical non-
activation energies might be suited to ac- Arrhenius way. Relative to the a process,
count for motional non-uniformities of a faster process is responsible for the /?
guest molecules in a glass below Tg (see Sec. peak. The mean correlation times of the a
11.3.3). and p processes merge for high tempera-
The temperature range for the appli- tures. Whereas the a process is clearly at-
cability of the stretched exponential scaling tributable to the overall reorientation of
law, (Eq. 11-4), is not well understood. One the molecules, the origin of the (3 relaxation
can argue that at the highest temperatures is not yet clarified. Loosely packed regions
above the melting point, the exponent of or islands of mobility (Johari, 1976, 1987),
the KWW function should return to unity i.e., heterogeneities in the glass, might be
(Grimsditch and Torell, 1989), and a Debye responsible for this additional relaxation.
process might be a proper mechanism for Local vibrational modes of some kind have
the reorientation of liquid molecules at low also been considered (Goldstein, 1969).
viscosities. The /? process persists in the glassy state
Returning to the operational definition below Tg; however, the total polarization
of Tg by the center of the temperature range decreases rapidly (Johari, 1976,1987). As a
AT of the large change in heat capacity in consequence only a few correlation times
a DSC run with cooling rate T, we note are reported for supercooled liquids. The /?
that the glass transition is related with a process is believed to be an intrinsic feature
low-frequency excitation. For a typical of the glass transition, but it is not ob-
rate of 10 K/min = 0.02 K/s and AT= 10 K, served by all relaxation methods. In Sec-
the excitation frequency is co = f/AT = tion 11.3.1.2 recent NMR experiments are
0.02 s" 1 , thus probing correlation times of described which also provide a hint for
about 50 s. The glass transition tempera- such an additional process.
ture defined in this manner can be under- The appearance of a (S process implies a
stood as an isodynamical point which more involved structure for the correlation
allows for comparing different glasses function FA (t). For the limit of very short
at temperature Tg. The question arises times (10~ 13 s), it starts with zero slope in
whether the different correlation times the form of a Gauss function for free flight
sampled by different methods have the of liquid molecules. The development in the
same order of magnitude at Tg, or whether picosecond time domain has recently been
some decoupling of different motional studied by neutron-scattering techniques
modes may be observed. Experimental re- (Bartsch et al., 1989) and will be discussed
sults which support a decoupling will be further in Section 11.3.1.2. The traditional
presented below (see Sec. 11.3.1.1). p process seen in dielectric and mechanical
A further important feature of a super- relaxation occurs on a much slower time
cooled liquid is the appearance of the fi scale merging with that of the a process at
process. Inspecting mechanical and dielec- temperatures above Tg.
tric susceptibility, one finds in addition to
the large a peak a second smaller /? peak 11.2.2 Different Types of Glasses
(McCrum et al., 1967; Johari and Gold- Metallic glasses, ionic glasses, Van der
stein, 1970, 1971; Williams and Watts, Waals glasses, hydrogen-bonded glasses,
11.2 General Considerations 583
and covalently bonded glasses are distin- as Tg = T{rj = 1012 Pa s). In the first case a
guished from one another according to dif- reasonable master plot was provided for
ferent kinds of intermolecular or inter- organic liquids, whereas in the second case
atomic interactions. To study the dynamics different curves were obtained which were
below Tm, Van der Waals liquids, ionic liq- distinguished in terms of strong and fragile
uids, and hydrogen-bonded liquids may be network glass formers. A different scaling
supercooled slowly in favorable cases. procedure has been proposed recently by
Lowering the symmetry of the molecular Rossler (Rossler, 1990 a, b) which is more
shape by introducing bulky side groups in the spirit of Laughlin and Uhlmann.
slows down the tendency of a liquid to A better correlation was observed when
crystallize, and investigations might thus minor corrections for the calorimetric Tg
be facilitated. However, this introduces ad- were carried out. The viscosity data of non-
ditional problems; i.e., the role of internal associated liquids was rescaled in order to
motional freedom, which gives rise to addi- provide the best agreement in the range
tional relaxation effects, has to be singled 10 2 -10 1 0 Pas. Furthermore, a reference
out from normal glassy behavior. The class liquid, 1,3,5-tri-a-naphthyl benzene, is in-
of covalently bonded glasses, which in- troduced, where Tg = Tr is used for defining
cludes inorganic and organic polymers, is a reduced temperature scale. The result is
somewhat special. Because of polymer- shown in Fig. 11-2. Table 11-1 compiles Tg
entanglement effects, the viscosity of such and Tr, and a high correlation is found
polymer liquids near the melting point is among these quantities. The fundamental
much higher than that of Van der Waals and experimental uncertainties in measur-
liquids. Consequently, crystallization is ing Tg are minimized, and extrapolation
slowed down, and the amorphous state is errors are avoided by applying this reduc-
favored for these systems. However, with tion procedure. The isodynamic point Tg
respect to dynamics, many properties are with a minor correction is taken to rescale
controlled by typical polymer properties, the viscosity data of different glass-forming
e.g., entanglement effects, decoupled liquids.
molecular processes, or molecular-weight Three features are discovered from such
dependencies. Compared to polymer liq- a corresponding states analysis for non-as-
uids, hydrogen-bridged liquids may be re- sociated organic liquids, (i) Universal be-
garded as temporary polymers; the con- havior is revealed for organic liquids above
nectivity of the subunits is not permanent. 10 2 Pas. (ii) Below 10 2 Pas individual
The temperature dependence of viscos- curves separate from the master curve,
ity helps to discriminate different classes of (iii) The viscosity at Tg is of the order of
liquids. In particular, the question of uni- 1010 Pa s. Thus, a correlation time for heat
versality within one class is often discussed. flow of about 50 s corresponds to a viscos-
In 1972, Laughlin and Uhlmann proposed ity of 10 10 Pa s. Judging from these results,
the use of the glass transition temperature it is believed that two dynamic regions
for reducing the data. The authors extrap- have to be distinguished at least for simple
olated their data to a temperature corre- organic liquids-namely, above and below
sponding to a viscosity of 10 14 Pa s. Later, 10 2 Pas - and have to be described sepa-
Wong and Angell (1976) rescaled the data rately. It has been shown that the VFT
mainly for inorganic glass-forming systems equation yields the best fit for the compiled
by defining a glass transition temperature data only above 10 2 Pas (see Fig. 11-2),
584 11 Organic Glasses and Polymers
Table 11-1. Glass transition temperatures Tg reported and reference temperatures TT given by the corresponding
states analysis.
References: 1) Barlow, A. I, Lamb, J., Matheson, A. J. (1966), Proc. Roy. Soc, London Ser. A 293, 322. 2) Ling, A. C,
Willard, J. E. (1968), J. Phys. Chem. 72,1918. 3) Carpenter, M. R, Davies, D. B., Matheson, A. J. (1967), J. Chem.
Phys. 46, 2451. 4) Hains, P. J., Williams, G. (1975), Polymer 16, 725. 5) Rossler, E. (1990), Ber. Bunsenges. Phys.
Chem. 94, 392. 6) Von Salis, G.A., Labhart, H. (1968), J. Phys. Chem. 72, 752. 7) Johari, G.P., Goldstein, M.
(1971), J. Chem. Phys. 55, 4245. 8) Laughlin, W.T., Uhlmann, D.R. (1972), J. Phys. Chem. 16, 2317. 9) Cukier-
mann, M., Lane, J. W., Uhlmann, D. R. (1973), J. Chem. Phys. 59, 3639. 10) Grest, G. S., Cohen, M. H. (1981), Adv.
Chem. Phys. 48, 455. 11) Greet, R. I, Turnbull, D. (1967), J. Chem. Phys. 47, 2185. 12) Johari, G.P., Goldstein,
M. (1970), J. Chem. Phys. 53, 2372. 13) Plazek, D. J., Macgill, J. H. (1968), J. Chem. Phys. 45, 3038. 14) Ehlich, D.,
Sillescu, H. (1990), Macromolecules 23, 1600. 15) Tweer, H., Simons, J.H., Macedo, P.B. (1971), J. Chem. Phys.
54, 1952. 16) Allen, V.R., Fox, T.G. (1964), J. Chem. Phys. 41, 337. 17) Fox, T.G., Loshaek, S. (1955), J. Polym.
Sci. 15, 371. 18) Otsuka, S, Ueno, H., Kishimoto, A. (1979), Angew. Makromol. Chemie 80, 69. 19) Claudy, P.,
Letoffe, J. M., Camberlain, Y, Pascault, J. P. (1983), Polym. Bull 9, 208. 20) Macedo, P. B., Napolitano, A. (1968),
J. Chem. Phys. 49,1887. 21) Grimsditch, M., Torell, L. M. (1989), Springer Proceedings in Physics, Vol. 37: Richter,
D., Dianoux, A. J., Petry, W., Teixeira, J. (Eds.). Heidelberg: Springer, p. 196. 22) Van Uitert, L. G. (1979), J. Appl.
Phys. 50, 8052. 23) Moynihan, C. X, Cantor, S. (1967), J. Chem. Phys. 48,115. 24) Wright, A. C, Etherington, G.,
Desa, J. A. E., Sinclair, R. N., Connell, G. A. N., Mikkelson, J. C. (1982), J. Non-Crystal. Solids 49, 63. 25) Zallen,
R. (1983), The Physics of Amorphous Solids. New York: J. Wiley. 26) Wong, J., Angell, C. A. (1976), Glass Structure
by Spectroscopy. New York: Marcel Dekker. 27) Doremus, R. H. (1973), Glass Science. New York: J. Wiley.
11.2 General Considerations 585
13 -
11 -
X
I/)
9 inorganic
o
CL polymer liquids
7 /
0
5
° *
I ~$* • *®
simple
-•if
a
3 organic
1 &"- " %"* liquids
2. T
-1 TC
Figure 11-2. Rescaled Arrhenius
plot for different types of liquids.
1 • /
A—VFT Fit
i 1 i i For symbols see Table 11-1.
0.6 0.7 0.8 0.9 1.0
T r /T
whereas below 10 2 Pas a power law, 1979). The polystyrene with the lowest
rj =A(T— Tc)~y, as predicted by mode- molecular weight behaves like a typical
coupling theory, is well suited to fit the simple liquid, whereas the data of high
onset of the glass transition, where the molecular weight do not at all coincide
highest curvature of r\ (T) occurs. Tc — with the curves of simple organic liquids.
1.18 Tr provides a reasonable description Instead, the multitude of inorganic glass-
for all liquids (Rossler, 1990 a, b). forming polymers is approached. Hence,
Extending the scaling procedure to inor- we conclude that the differences between
ganic polymer liquids does not allow the the class of low- and high-molecular-
data to be rescaled to coincide with the weight liquids mainly involve a polymer
master curve of simple liquids. However, effect, namely, an entanglement effect (De-
we chose B 2 O 3 as a reference system with Gennes, 1979); the chemical character of
Tr = Tg and superimposed all data at the polymer liquid is of minor importance.
highest viscosities (Rossler, 1991). Again, The viscosity curves of hydrogen-bonded
some degree of universality was found and liquids lie between the two limiting curves,
the relation between Tg and Tr is satisfying as demonstrated for propanol in Fig. 11-2.
(compare Fig. 11-2 and Table 11-1). Tg cor-
responds to 10 13 Pa s which is a consider-
ably higher value compared to simple liq- 11.2.3 Experimental Methods
uids.
The two types of rescaled viscosity In this Section, experimental methods
curves in Fig. 11-2 may be related to each for investigating physical properties of su-
other if the viscosity of organic polymers percooled liquids and amorphous materi-
with different molecular weights are als are briefly described. More details are
rescaled. Data for different molecular given on recent NMR techniques, since
weights of polystyrene are included in Fig. most examples in Section 11.3 are related
11-2 (Allen and Fox, 1964; Otsuka et al., to NMR applications.
586 11 Organic Glasses and Polymers
ature range extending from the liquid state, namics of concentration fluctuations in
through the glass transition, to the solid mixed systems where a slow mode has been
glass. Recent technical advances have detected in addition to the expected inter-
made it possible to build measuring sys- diffusion mode. The former can be related
tems from mostly commercial components, to a diffusional motion of clusters of ap-
where a frequency range from 10 4 -10 9 Hz proximately 100 nm in size, which must be
can be scanned in 3 stages essentially auto- related to the structure of the supercooled
matically as a function of frequency and liquid close to the glass transition (Gerharz
temperature (Kremer etal, 1989). An ex- et al., 1990). These interesting new results
cellent monograph on dielectric relaxation, will probably stimulate further applica-
which includes IR and optical frequencies tions of dynamic light scattering to glass-
as well as the dynamic Kerr effect, was forming systems.
published by Bottcher and Bordewijk Translational diffusion at the glass tran-
(1978). Applications to supercooled liquids sition was previously restricted to rela-
and glasses have been reviewed by Johari tively rapid motions of small molecules
(1976 and 1987). permeating through polymer films. Re-
cently, the application of forced Rayleigh
scattering (FRS) has extended the dynamic
11.23.3 Optical Methods
range to diffusion coefficients D > 1 0 ~ 1 7
Dynamic light-scattering techniques cm2 s" 1 (Sillescu and Ehlich, 1990). In this
have recently been applied very success- technique, photoreactive dye molecules
fully to the dynamics in polymers and serve as diffusional tracers. A holographic
glass-forming liquids. At high frequencies grating is formed in the sample exposed to
(~ 10 * ° Hz), Rayleigh-Brillouin spectra two interfering laser beams, and the diffu-
(RBS) can be analyzed in terms of the fre- sive decay of this hologram is subsequently
quency-dependent bulk viscosity rjv (co) and monitored by forced Rayleigh scattering.
adiabatic compressibility Ks (co) which can An example is discussed in Section 11.3.1.1
be related with the dynamics of density (Fig. 11-10).
fluctuations (Berne and Pecora, 1976). In a Photochemical hole burning has been
temperature range of up to 150 K above successfully applied to the slow dynamics
Tg, one observes excess scattering in the in glasses at low temperatures. Here, the
central Rayleigh line which has been at- photoreactive probe molecule is irradiated
tributed to clusters. These clusters are also by a laser in a narrow band of the optical
detected in static light scattering, which be- spectrum. Subsequently, the spectrum is
comes wave vector dependent in the glass recorded and the broadening of the hole is
transition region, and in photon correla- measured as a function of observation
tion spectroscopy (PCS). A first account of time. Eventually, the sample is annealed at
these findings was given by Fischer (1989) higher temperatures, and the dynamics is
and Gerharz et al. (1990), where references studied as a function of temperature
to literature on the applied light-scattering (Kohler and Friedrich, 1987). A review of
techniques can also be found. PCS has the hole-burning technique has been given
mostly been used for studying the slow dy- by Friedrich and Haarer (1984). Recent ap-
namics of density fluctuations at the glass plications of optical spectroscopy to
transition (Patterson, 1983). However, the glasses can be found in a book edited by
Fischer group has also analyzed the dy- Zschogge (1986).
588 11 Organic Glasses and Polymers
l.rir
0
nr7\
A 0 (q)
1
0.75 -
0.5 —'- .>_
0.25
"X*\ ._ — —-~^.- ._
A- •••
J V7TV- ^^. -,
0 10 20 30
Figure 11-3. Elastic incoherent structure factor A0(q) and normalized spin-alignment echo amplitude F^Tj)
calculated for various molecular reorientation models. Dashed line: two-site jump; dotted dashed line: four-site
jump; dotted line: rotational diffusion on a circle; solid line: isotropic rotational diffusion, a defines the position
of the scatterer of neutron scattering; SQ is 3/4 of the quadrupole coupling constant (Fujara et al, 1986).
Pound by investigating viscous glycerol, lar time scale was significantly extended by
thus demonstrating that spin-lattice relax- the advent of pulse techniques for studying
ation is most effective when a motional slow chemical and, in particular, motional
correlation time x obeys the condition exchange in liquids and in the solid state.
co0 T ~ 1 (Bloembergen et al., 1948). Apply- Here, two-dimensional NMR techniques
ing magnetic fields of the order of 1 tesla are of major importance. A review of the
results in proton Larmor frequencies coo of application to solids is given by Fyfe
about 50 MHz; the relaxation is shortest if (1984). 2 H N M R applied specifically to
correlation times are of the order of 10 ~9 s. polymers is reviewed by Spiess (1984 and
For a simple liquid, such correlation times 1985).
are reached only below Tm, i.e., in the su-
percooled region. The first NMR applica-
tion to molecular motions was concerned Spin-Lattice and Spin-Spin Relaxation
with the glass transition. Motional nar-
The exponential spin-lattice relaxation
rowing of NMR line shapes provides fur-
of a liquid is characterized by the time con-
ther information on an even slower time
stant T±, which is related to a spectral den-
scale. Introducing high magnetic fields in
sity function J(co) given by the Fourier
combination with Fourier transform tech-
transform of a motional correlation func-
niques has increased the effective signal in-
tion FA(t) (see Sec. 11.2.1). Corresponding
tensity considerably and has almost com-
relations hold for the spin-spin relaxation
pletely pushed aside the old continuous
time T2, which determines the line shape in
wave methods. Measurements of 2 H, 13 C,
31 a liquid (Abragam, 1961).
P nuclei have become attractive and
yield information on many problems of
physical chemistry. In particular, high-res-
l/T2 = C/2[3J{0) + 5J{(o0) + 2J(2co0)]
olution solid-state NMR has gained more
and more interest. The accessible molecu- (11-8)
590 11 Organic Glasses and Polymers
rotational jumps have been confirmed as a free-induction decay (FID), which is usu-
mechanism of molecular reorientation in ally measured by standard NMR. The FID
crystalline solids (Spiess, 1974; Alexander can be expressed as
etal., 1974; Pschorn and Spiess, 1980;
Wemmer et al., 1981). » = (exp i $coQ(t')dt' (11-11)
Discarding any dipolar broadening, the o
NMR frequency co + cocs of spin 1/2 nuclei where the average is over all orientations
like 13 C and 3 1 P is determined by the at t = 0 (powder average) and the stochas-
chemical-shift anisotropy which is de- tic process. The latter is modeled by solv-
scribed by a second-rank tensor with prin- ing the set of rate equations
cipal components o^, °"yy a n d ^S (11-12)
(d/dt)P(Qi/Qj9t)='EP(Qi/Qk9t)nkj
cocs = A cs (3 cos2 $ — 1 — rjcs sin2 S cos <p) k
signal St become equal in the rigid solid of the correlation function is easily realized
limit. In the case of fast isotropic reorienta- if, e.g., the condition COQT1<^1 is consid-
tion of the molecules, the solid echo spec- ered, and only the echo maximum as a
trum disappears, and the FID spectrum function of T 2 is monitored, i.e., t2 = zl.
shows a sharp Lorentzian line. However, Then, SHICOQT! can be expanded, and the
fast, but anisotropic, reorientation results second Legendre polynomial P2 can be
in a motionally averaged powder spectrum measured directly.
where A and rj have to be replaced by the
lim F(T 1 ,T 2 )OC<G)(0)CD(T 2 )>X
averaged values of the tensor components
(i.e., A and fj in Eq. 11-10). A typical exam- OC<P2(0)P2(T2)> (11-16)
ple is the fast methyl rotation which results
in a Pake spectrum reduced by a factor of Furthermore, investigating the function
F ( T 1 ? T 2 ) for t2->oo the quantity ^ ( T J
three. For a fast anisotropic reorientation
with a symmetry higher than C 2 , the spec- can be defined ... .~
tral reduction is generally given by F 0 0 ( T 1 ) = F ( T 1 , T 2 - O O ) / F ( T 1 , T 2 = 0)
2
A=A/2(3cos y-l) (11-14) F^iti) is a characteristic oscillating func-
where y is the angle direction of the C - 2 H tion highly sensitive to the type of motion.
bond with respect to the axis of rotation. This is demonstrated in Fig. 11-3 for sev-
For a lower symmetry, a characteristic eral examples. In particular, Fo0(x1^>co) =
nonzero fj is found which is related to the 1/n, where n is the number of frequencies
type of reorientation. which are exchanged for a given reorienta-
tional process. As an analogy to the elastic
Three Pulse Techniques incoherent structure factor measured by
incoherent neutron scattering, F^ (T±) may
Ultra-slow motions with correlation be considered to represent the static struc-
times T < Tt can be probed by applying a ture of the motional process (Fujara et al,
spin-alignment echo sequence (Spiess, 1986).
1980) or a stimulated echo sequence (Gul- Details on the path followed by the ori-
lion and Conradi, 1984; Rossler, 1986) as entation of a given C - 2 H bond are re-
sketched in Fig. 11-3. In contrast to the vealed as the spin-alignment spectrum is
methods mentioned above, the correlation analyzed. Based on the ideas of two-dimen-
function can now be mapped directly in the sional NMR introduced by Ernst and
time domain. For spins I = 1 or 1/2, differ- Jeneer (Jeneer, 1971; Aue et al., 1976), a
ent pulse lengths are used; however, the Fourier transform of Eq. 11-15 can be car-
same correlation function is monitored, ried out with respect to TX and t2. The
namely mixing time T 2 is kept as a parameter. Two-
dimensional exchange patterns with char-
"2^2) (11-15) acteristic ridges result for powder spectra
= <sin(Q)Q(O)T1)sin(coQ(T2)t2)> which have been used to describe motional
In this case three time variables control the processes in molecular crystals and poly-
correlation loss: t2 is the running time for mers by Spiess and co-workers (Schmidt
the second echo maximum; the mixing et al., 1986; Schaefer et al., 1990). In partic-
time T2 probes the exchange of the frequen- ular, a model-free inversion of the two-di-
cies for a time T 2 2. The significance mensional spectrum to a distribution of ro-
11.2 General Considerations 593
tation angles which has evolved after a vn. The result NJN ocexp( — yvfi) is
given mixing time T2 was recently carried analogous to the Boltzmann distribution
out (Hagemeyer et al., 1990). NJN ocexp( —/Jef) since the condition of
constant energy, X Nt ef = £, has been re-
11.2.4 Theoretical Treatment placed by that of constant total free vol-
ume V—Nvm. Similarly, the parameter y
There is hardly another single phe-
is related to the average free volume v{ in
nomenon in physics which has been
analogy with the relation of /? = l/feB T and
treated by as many different theoretical ap-
the average thermal energy kB Tper molec-
proaches as the glass transition. In the fol-
ular degree of freedom. In the simplest ver-
lowing, we shall try to give an overview of
sion of free-volume theory, a molecule
the most important (or most influential)
jumps into a hole of its own size (~v^3)
treatments. Only the basic ideas are re-
whenever it has a free volume vn <v*~vm.
viewed, and the results are described in
(No activation energy is assumed!) Thus,
close relation to experiments relevant to
the jump frequency, which is proportional
the glass transition in supercooled, mostly
to the diffusion coefficient D for transla-
organic liquids. We refer to a recent review
tional displacement, is proportional to the
(Binder and Young, 1986) of the theories of
fraction of molecules having a free volume
spin glasses; this topic is beyond the scope
larger than v* (Doolittle, 1951):
of this chapter. The structure of amor-
00
phous solids below the glass transition is
Doc Jexp(~t;/t;f)dt;xexp(-t;*/^f)(ll-18)
somewhat similar to that of the corre-
sponding liquids. However, the dynamics It is now assumed that the mean fractional
differs from that in liquids and in crys- free volume f=Nvf/V has a linear temper-
talline solids as well. We confine our review ature dependence above Tg,
of the T<Tg region to some aspects related
to /? processes, energy landscapes, and the f=fg + af(T-Tg) (11-19)
formalism for the two-level system (TLS),
where af is the difference of the thermal
which accounts for most low-temperature
expansion coefficients above and below Tg.
phenomena.
By combining Equations 11-18 and 11-19
one readily obtains the Vogel-Fulcher-
11.2.4.1 Free-Volume Theory Tammann (VFT) law
The first derivation of the Vogel-
Fulcher-Tammann law (see Eq. 11-20) ^71 (11-20)
from free-volume assumptions was given in
1959, although free-volume ideas are much where T^ = Tg- is the Vogel tempera-
older than this (Cohen and Turnbull, 1959; ture, and Do T^ = B/af relates the parame-
Ferry, 1980). They associate a different ter Do with a molecular size parameter
free volume with each of N molecules in B ~ 1 which can be determined by compar-
the total volume V and determine the ison with thermal-expansion experiments
most probable free-volume distribution for (Ferry, 1980). It is plausible (Stokes-Ein-
the boundary conditions ^Nt=N and stein relation) that D ~* is proportional to
Z JVf % = V— Nvm, where vm is some essen- the shear viscosity rj and the related relax-
tially constant molecular volume, and Nt ation time %n (see, however, Sec. 11.3.1.1).
represents molecules with the free volume The Williams-Landel-Ferry (WLF) equa-
594 11 Organic Glasses and Polymers
tion, which is readily obtained by reformu- which is zero if only solid like cells are
lation of the VFT equation, is often used to present and becomes N kB at the high-tem-
express this temperature dependence: perature limit, where the full volume, V9 is
accessable to all N molecules. Clearly, the
Clg(T-Tg) communal entropy rises sharply at the per-
log aT = (11-21)
C2g + T-Tg colation transition, thus modeling the
c 2g =/ g K jump of the heat capacity at Tg. Additional
assumptions are necessary for taking ac-
count of the cooling-rate dependence of Tg
Applications of the free-volume theory to (Cohen and Grest, 1979), which otherwise
amorphous polymers have been reviewed should be identified with the quasistatic
by Ferry (1980). Polymer diluent systems limit of very slow cooling, where Tg attains
were treated most extensively by Vrentas a value of the order of the Vogel tempera-
etal. (1985). A more sophisticated treat- ture 7^. We should also note that the huge
ment of the free-volume theory was given temperature dependence of transport coef-
by Cohen and Grest in 1979 (Cohen and ficients and relaxation times (D, r\, zn,...) is
Grest, 1979; Grest and Cohen, 1981). essentially given by Eq. 11-22, which corre-
Within the framework of a cell model they sponds to Eq. 11-19 of the Cohen-Turnbull
assume a local free energy that differs for theory, and Eq. 11-18, the Doolittle equa-
cell volumes v above and below a critical tion. The main contribution to the temper-
value vc. It contains a term proportional to ature dependence above Tg is given by the
v — vc for liquid-like cells having v > vc. For slope of the linear term in the local free
solid-like cells (v<vc) it is proportional to energy, which is a local quantity.
(v — v0)2, where v0 is the cell volume at the Thus, the large apparent activation en-
free energy minimum. From these assump- ergy close to Tg is related to the cooperativ-
tions, a particular intermolecular potential ity of molecular motion, not directly but
can be modeled and one obtains an aver- rather via more or less ad hoc assumptions
age free volume of the form about free-volume properties. This is also
typical of the old Cohen-Turnbull ap-
vt = a{T-TJ + b[{T-Tm)2 + cT] (11-22)
proach. It should also be noted that solid-
where a, b, c and T^ can be estimated from like clusters at T>Tg correspond to the
the details of the model and are interre- liquid-like clusters in a percolation model.
lated, yielding vf oc (T- TJ for 7 > T^ and Cluster-like heterogeneities have recently
vf oc T for T^T^. The glass transition fol- been detected by dynamic light-scattering
lows from the assumption that molecular experiments in supercooled liquids above
displacement is only possible in liquid-like Tg (Gerharz et al., 1990).
clusters of liquid-like cells having a total In summary, the basis of the free-volume
free volume X (^i — vc) > vc • The size of the theory is given by the Doolittle equation,
liquid-like clusters increases with increas- Eq. 11-18, which originally was formulated
ing temperature, and Tg is associated with as a phenomenological equation but can
the percolation temperature where the crit- be justified within different theoretical
ical cluster is attained. Thus, molecular dis- frameworks. Various assumptions about
placement over macroscopic distances is the dependence of v{ on temperature, pres-
only possible at T >Tg. An essential point sure (Ferry, 1980), composition (Ferry,
is the behavior of the communal entropy, 1980; Doolittle, 1951), and time (physical
11.2 General Considerations 595
aging, Struik, 1980) allow for broad appli- also be adapted to copolymer and polymer
cability to describing experimental results plasticizer systems (DiMarzio, 1981). Dy-
at T>Tg. namic properties are modeled in a theory
of Adam and Gibbs (1965; Jackie, 1986),
11.2.4.2 Thermodynamic Theories where it is assumed that the supercooled
liquid consists of cooperatively rearranging
The origin of the thermodynamic ap- regions which grow to infinite size at T2.
proaches to the glass transition lies in the The fraction of regions where cooperative
observation that a straightforward extrap- rearrangement is possible is then propor-
olation of the entropy of supercooled liq- tional to the transport coefficients D, rj~1,
uids to a lower temperature leads to values and T" 1 . The analogue of the VFT equa-
below the entropy of the crystalline solid at tion, Eq. 11-20 (Ferry, 1980), then becomes
a temperature Tk > 0 K (Kauzmann para-
dox). Therefore, a phase transition at D^exp - (11-24)
T2 > Tk is postulated for experiments in the
limit of infinitely slow cooling rates. There where the configurational entropy Sc is re-
is still no agreement about the nature of lated with the Cp jump at Tg by
this transition, which is experimentally in-
accessible (DiMarzio, 1981; Jackie, 1986; Sc= J(AC p /T)dT (11-25)
Fredrickson, 1988). It is noteworthy, that T2
the Prigogine-Defay ratio which yields the VFT equation if one as-
sumes T2 — T^ and ACp oc T ~x (Angell,
n = VTaAa2 (11-23) 1988). However, the assumption of con-
stant ACp also results in a dependence on
is larger than one for any experimental T which is indistinguishable from the VFT
temperature Tg>T2. In Eq. 11-23, Ax, equation within the accuracy of most ex-
ACp, and Aa are the changes at Tg of the periments. Although, the Adam-Gibbs
compressibility, the heat capacity, and the equation is conceptually rather different
thermal expansion coefficient, respectively. from the VFT equation, the physics is not
It can be shown that U = 1 for a second-or- so different if the free volume is viewed as
der phase transition (Jackie, 1986). We note a dynamic quantity which somehow trig-
further that a first-order transition is ob- gers cooperative rearrangements. This im-
tained if T2 is associated with the percola- plies, for example, that the elementary pro-
tion transition of the Cohen-Grest theory cess of the Cohen-Turnbull theory, where a
(1979). molecule jumps into a hole of its own size,
Gibbs and DiMarzio (1958; DiMarzio, is fictitious, and no real holes exist in liq-
1981) have devised a lattice model where uids. We should also mention the applica-
the configurational entropy Sc of model tion of the coupling model of Ngai et al.
chains can be calculated as a function of (1986) to the Adam-Gibbs theory (Ngai
some energy difference between flexible et al., preprint). Here, a dynamic coupling
and stiff segments and the fraction of is introduced between the cooperatively re-
empty cells. Thermodynamic quantities arranging regions according to a coupling
can be described within this model as a scheme which has been successfully ap-
function of temperature (Sc = 0 at T2), plied to many types of relaxations in com-
pressure, and chain length. The model can plex systems (Ngai et al., 1986). In contrast
596 11 Organic Glasses and Polymers
to the Adam-Gibbs theory, which predict (Bengtzelius et al., 1984; Sjogren and
exponential relaxation, one obtains a Gotze, 1989), or the dependence on q is
stretched exponential relaxation function: totally eliminated (Leutheusser, 1984). In
Eq. 11-27 y is a damping coefficient, and co0
an oscillator frequency. The most interest-
T* is related to T O (T) by T* = (fizo)1/P' ing feature, which is obtained in the sim-
• co~(1~1//?). The time T 0 describes relax- plest version (Leutheusser, 1984), is a char-
ation within an individual cooperatively re- acteristic slowing down of $(q,t) in the
arranging region, whereas the tightness of vicinity of a particular value lc of the cou-
coupling and the number n of coupled pling constant. One can then associate
units are characterized by the adjustable E = (XC- X)/kc with the distance (Tc - T)/Tc
parameters coc and /? = 1 — n, respectively. from the glass transition temperature or
r
(QC~Q)/QC f° ^ e macroscopic density.
11.2.4.3 Mode-Coupling Theory The slowing down at lc is not accompa-
nied by marked structural changes, thus
The mode-coupling theory of the liquid- describing a purely dynamical transition.
glass transition has emerged from treat- Some of the most important predictions of
ments of dynamics in liquids. Leutheusser the mode coupling theory can be sum-
(1984) and Bengtzelius, Gotze, and Sjolan- marized as follows: The long time limit
der (1984) have proposed a mode-coupling <P(q,t^KX))=f(q\ termed non-ergodicity
assumption which introduces a nonlinear- parameter by Sjogren and Gotze (1989)
ity into the equation of motion for the den- and measurable from the amplitude of the
sity correlation function, resulting in a sin- elastic peak in neutron scattering (Debye-
gularity with properties resembling a glass Waller factor or Mossbauer-Lamb factor),
transition. Thus, the q mode (q = (4n/X)- reaches a plateau in the vicinity of Xc with
• sin 0 is the wave vector) of the density a square root dependence on Tc — T at
correlation function T<TC and a very weak T dependence at
(11-26) T>TC: (H-29)
<P (q, t) = J <e (0,0) Q (r, t)> exp (i q r) dr
(7zaV/£ + O(T), for T<TC
is assumed to follow the kinetic equation
/ ( ) = / +
« « | OiT), for T>TC
e = \(Tc-T)/TJ (11-30)
J
The remainder of $ (q, t) is found in a very
dt'M(q,t-t') — <P(q,t') = O (11-27) fast fi process; (11-31)
o or
with a memory term subject to the mode-
coupling assumption for
(11-28)
M (q91) = J dq' V(q, qf) $ (q, t)<P(q- q', t) (11-32)
and a slower a process
which introduces a quadratic nonlinearity
into Eq. 11-27. The discussion of numerical (11-33)
results often refers to the simpler case
for
where the vertex function V(q,q') is re-
placed by a single coupling constant k <x>~1 < t < co'e ~1 oc (<oeef'2 (11-34)
11.2 General Considerations 597
1971) but is different from the activation ing for the specific-heat anomaly at T< 1K
energy £A, which is related to the mean (Sethnaetal, 1985).
correlation time <T>. One obtains The concept of activated hopping over
barriers in an energy landscape is only one
aspect of more general treatments dealing
with the transport of charges or excitons in
= Tooexp(fiA/feBT) (11-40) amorphous solids (Griinewald et al., 1984;
eA = e0 + at/2kBT (11-41) Movaghar et al., 1986; Klinger, 1988).
First, a specific set of quantum states local-
from Eqs. 11-36 to 11-39. ized at randomly distributed sites is as-
Macroscopic transport coefficients sumed. Then a master equation is solved
should have a temperature dependence with transition rates Wtj that depend upon
given by Eq. 11-41 which results in a T2 the distance rtj between the sites and their
law (Griinewald et al., 1984) at low temper- energy difference Sj — st (note that W^^
atures (2kBTs0<a2): Wjt in general). These models, which start
T2/T2) (11-42) from localized quantum states and intro-
duce dynamic couplings in order to ac-
(11-43) count for delocalization, should be con-
The T2 law has also been assumed to apply trasted with phonon models where anhar-
to shear viscosity, and agreement was monicities and/or interactions with defects
found in some supercooled liquids in a cer- result in localization due to short phonon
tain range above Tg (Bassler, 1987). Below lifetimes (Buchenau, 1989).
Tg, sA is assumed to be fixed by setting
T= Tg in Eq. 11-41 which results in Arrhe-
nius behavior of the temperature depen- 11.3 Typical Examples
dence (Richert and Bassler, 1990). and Recent Applications
At very low temperatures, activated
hopping over the barriers of the distribu- The examples discussed below include
tion, Eq. 11-37, becomes negligible. How- different experimental techniques applied
ever, the low-energy tail should contain to supercooled liquids, namely, simple
isolated double-well potentials with suffi- non-associated organic liquids (see Sec.
ciently low barriers allowing for tunneling 11.3.1) and polymeric liquids, especially
processes. Thus, the concept of energy molten polystyrene (see Sec. 11.3.2). In Sec-
landscapes is closely related to the descrip- tion 11.3.3, relaxation studies of the glassy
tion provided by the two-level system state (i.e., below the glass transition tem-
(TLS) theory for low-temperature anoma- perature Tg) are reported. Here, different
lies in amorphous solids (Phillips, 1987). phenomena are addressed by the experi-
This has been confirmed quantitatively ments.
for the orientational glass of KBr1 _x (CN)X
where a jS process with a Gaussian barrier 11.3.1 Simple Liquids
height distribution was associated with
180° jumps of CN groups by dielectric re- 11.3.1.1 a Process
laxation experiments. Model calculations The drastic change of the NMR line
yielded ~O.35% of CN groups tunneling shape as the reorientational correlation
through low-energy barriers, thus account- time of a supercooled liquid passes through
11.3 Typical Examples and Recent Applications 599
1 , 1-.
ing to the two transitions of a nucleus with I
" > 1 !
* 11 , 1 , 1 , 1 ,
spin 1 = 1. 2.5 3.0 3.5 4.0 4.5 5.0 5.5
1/T in 1O'3K"1
Figure 11-6. 2 H NMR spin-lattice relaxation times
(7^) and spin-spin relaxation times (T2) of o-terphenyl:
31
P NMR
T; at 2n 15 MHz (El); Tx at 2TT 33 MHz (x); T, (#)
222
and T 2 (O)at 2n 55 MHz.
243
and T2 provide information on the dynam-
ics, whereas at lower temperatures mainly
three pulse techniques in connection with
40 20 0
kHz
-20 -40
measurements of Tt may be applied. 2 H
2
spin-lattice relaxation times (T±) and spin-
HNMR
spin relaxation times (T2) as a function of
188 reciprocal temperature are given in Fig.
11-6 for the system o-terphenyl (Dries
etal., 1988). Tx passes through an asym-
metric minimum, whereas T2 decreases
continuously. At temperatures below the
Tx minimum, a shoulder appears for the Tx
data. At even lower temperatures (i.e., be-
low jTg) another relaxation process with
a much weaker temperature dependence
takes over, indicating almost rigid mole-
0
cules in the glassy state.
kHz
Figure 11-5. NMR line shapes in the supercooled re-
In order to extract correlation times
gion: neat tricresyl phosphate (top); 2.9% HMB-d18 from T± and T2 data, the spectral density is
in phthalic acid di-n-butyl ester (bottom). approximated by a Cole-Davidson (CD)
600 11 Organic Glasses and Polymers
lg[-lnFA(t)]
tricresyl phosphate
31
PNMR
T/K 226 225 223 221 220 219 217 215
correlation times provided by NMR meth- relaxation (Johari and Goldstein, 1970;
ods. The corresponding exponents j8KWW Beevers et al., 1977), by the dynamic Kerr
from the stimulated echo and the 7\ and T2 effect (Beevers et al., 1977), and by photon
analysis are 0.55 and 0.60, respectively. In- correlation spectroscopy (Fytas et al.,
cluded in Fig. 11-9 are the NMR correla- 1981). The correlation times are obtained
tion times for toluene-d3 and toluene-d5 directly from the maximum of the dielectric
for comparison, where the correlation loss curve, and X'^{co) is analyzed as a
times are extracted from T1 and T2 only function of temperature. The maximum
(Rossler and Sillescu, 1984). frequency fm is related to the correlation
o-Terphenyl and tricresyl phosphate time by T = 1/(2 n fm). In the case of photon
have also been investigated by dielectric correlation spectroscopy, the correlation
Igd in s)
0 * tricresyl phosphate
a process
-2
-4 # B process
Figure 11-9. Correlation times of
tricresyl phosphate from Tx ( • ) ,
-6 T2 (O), stimulated echo <•) at 2TT
toluene
121 MHz, and from dielectric re-
laxation (+) and dynamic Kerr ef-
fect (x) (Beevers et al., 1976).
Dashed line: guide for the eye.
-10 Correlation times of toluene from
7; and T2 at 2n 55 MHz: toluene-
-12 d 3 (O), toluene-d5 (#).
3.0 4.0 5.0 6.0 7.0
3 1
1/T in 1O" K"
602 11 Organic Glasses and Polymers
1
in cm 2 s~ 1 _ 4" in (Pas)"1
Figure 11-10. Reduced Arrhenius
plot of tracer diffusion data (Eh-
lich and Sillescu, 1990; Lohfink
et al., 1991) and self-diffusion data:
tracer diffusion (O) and self diffu-
sion (0) (McCall et al., 1969) in
o-terphenyl; tracer diffusion (El)
10 in 1,3,5-tri-a-naphthyl benzene,
tracer diffusion (A) in BMC;
10 tracer diffusion (0) in polysty-
rene; inverse viscosity of o-ter-
phenyl (solid line) (Laughlin and
-16
10 Uhlmann, 1972). Dashed line:
guide for the eye.
0.70 0.80 0.90 1.00
Tg/T
behavior with lower apparent activation in the corresponding VFT equation. The
energy at a temperature close to Tg. Here, temperature-independent coupling param-
the glassy state is reached, and the system eter £ has been introduced in a free-volume
is trapped in a state which is unstable with treatment of polymer liquids (Fujita, 1971;
respect to the supercooled liquid; however, Vrentas et al., 1985) in order to account for
it is kinetically blocked. Tempering the ma- motional decoupling of D and rj. Typically,
trix leads to a further decrease of D. Com- a range of 0.8-0.9 is found for £ unless
parison of high- and low-molecular-weight further decoupling is provided by internal
matrices in Fig. 11-10 shows that tracer dif- matrix motions (Ehlich and Sillescu, 1990).
fusion in a polymer is characterized by a Eq. 11-46 implies that Docrj~^ which is at
higher diffusion coefficient near Tg, but variance with the classical Stokes-Einstein
similar slopes are observed. This behavior relation unless £ — 1. The Stokes-Einstein
is in contrast to viscosity behavior, where relation for translational diffusion and the
a smaller slope is found for the polymer corresponding Debye eqation for rota-
liquids in the Arrhenius plot near Tg (cf. tional diffusion can be formulated as
Fig. 11-2). Hence, some degree of decou-
pling is observed if the temperature depen- -kBT/(fri)
dence of the diffusion coefficient is com- (11-47)
vrj/(kBT)
pared with that of the matrix viscosity rj
(Fig. 11-10). The VFT equation can be ap- where / is proportional to the size and v to
plied in the form the volume of a molecule dissolved in a
liquid of viscosity r\. Both equations are
D(T)=Doexp(-fB/(r-TJ) (11-46)
well established for the fluid region. Hence,
The parameters B and T^ are identical some crossover from £ = 1 to £ < 1 has to
with those provided by the analysis of the be observed as the temperature is lowered.
viscosity data of the matrix assuming £ = 1 In particular, the following relations may
604 11 Organic Glasses and Polymers
in Pa V(D^)inPa" 1 cm -2
Figure 11-11. Test of the Stokes-
Einstein relations (see Eq. 11-48):
71 (D), light scattering ( • ) (Ma
et al., 1988) and tracer diffusion
( • ) in 1,3,5-tri-a-naphthyl ben-
zene; T2 (O), tracer diffusion (#),
and self diffusion (0) (McCall
et al., 1969) in o-terphenyl; electri-
cal conductivity (O) in 0.4 KNO 3
0.6 Ca(NO 3 ) 2 (Howell et al., 1974;
Bose et al., 1970); electrical con-
ductivity (A) (Angell et al., 1969)
and dielectric relaxation ( • )
(Rhodes et al., 1966) of
10 r 0.38 KNO 3 0.62Ca(NO3)2.
Dashed line: guide for the eye.
.5 0.6 0.7 0.8 0.9 1.0
T g /T
o. - A &--A... . A
"•MM
n finc ( q )
-. 5 •
\
Figure 11-12. Debye-Waller
-
factor, fmc (q), determined
from neutron scattering in
A o-terphenyl at q = 1.39 A" 1 .
-1.0- (See text for explanation
Tc of solid triangles.) (Bartsch
i i 1, et al, 1989).
100 200 300
T in K
In Fig. 11-12, the logarithm of the De- butadiene (Frick and Richter, 1989). It is
bye-Waller factor is shown as a function of rather remarkable that Tc values obtained
temperature (Bartsch et al., 1989). The fit from neutron scattering, from a power-law
included is provided by predictions of the fit of viscosity, and from the breakdown of
theory. For the additional drop of the De- Stokes-Einstein relations are in agreement
bye-Waller factor, the theory yields (see to within a few degrees, as demonstrated in
Sec. 11.2.4.3) Figs. 11-11 and 11-12.
(11-49) The mode-coupling theory in its present
from accounts for only part of the dynam-
; + O(T) T>TC ics and makes no predictions about the
dynamics of the a process below Tc. In par-
Hence, a discontinuity of / q is predicted at ticular, no singularity of the viscosity is
a temperature Tc, whereas for T^TC the observed at Tc. Only the highest curvature
typical behavior of solids is observed, shows up in the data. The assumption that
namely, In / q oc — T. At temperatures above activated-hopping processes govern the
Tc, quasielastic neutron scattering can be slow dynamics below Tc leads to a smear-
analyzed in terms of a two-step function ing out of the dynamic phase transition
where the long-time behavior is attributed anticipated in the idealized form of the the-
to the a process, and the short-time portion ory. However, traces of the transition
(t ^ 10 ~1X s) can be separated and is repre- should survive in real supercooled liquids,
sented by the solid triangles in Fig. 11-12. and judging from the experiments, Tc lies
No indications of the conventional /? well above Tg.
process are seen. Apparently, it has The question has been raised whether
merged with the a process at T>TG. The the fast (I process observed by neutron-
discontinuity of fq at Tc has also been ob- scattering experiments is related to the
served in coherent neutron scattering of slow P process reported by NMR and
deuterated o-terphenyl (Petry et al., 1991) dielectric relaxation. At a first glance, the
and is indicated in neutron-scattering re- corresponding time scales are completely
sults obtained in supercooled 0.6 KNO 3 • different. Typical times for the fast p pro-
0.4Ca(NO 3 ) 2 (Mezei, 1989) and in poly- cess are of the order of 10" 13 -10"" 11 s,
11.3 Typical Examples and Recent Applications 607
whereas for the same temperatures, dielec- lation times were found to be significantly
tric and NMR correlation times are in shorter than those characterizing PS seg-
range oflO~ 2 -10~ 7 s. However, there are ment motion, which also indicates decou-
indications (Rossler and Schnauss, 1990) pling from the a process.
that the slow and fast ft processes have the The various NMR techniques described
same origin and can be understood within in Sec. 11.2.3.5 have been extensively ap-
the framework of mode-coupling theory. It plied to the segmental motion in chain-
should be noted that activated "hopping" deuterated PS-d3 and phenyl-group-
processes that account for the finite shear deuterated PS-d5 (Lindner et al., 1981;
viscosity at T< Tc (Fig. 11-11) are also re- Rossler et al., 1985; Wefing et al., 1988;
lated to the /? process (Gotze and Sjogren, Kaufmann et al., 1990; Pschorn et al.,
1987; Sjogren, 1990). Finally, we mention 1990). The results can be summarized as
that the fast process can be related with a follows: At temperatures above Tg, chain
softening of the low-frequency phonons, as reorientation via small angular steps can
discussed by Buchenau (1989). be clearly identified in the shapes of
deuteron ID- and 2D-spectra and fitted by
a rotational diffusion model allowing for
11.3.2 Polymeric Liquids
a distribution of correlation times. The
The dynamic behavior of polymeric liq- width of the distribution - as seen by C- 2 H
uids above the glass transition was already reorientation of PS-d3 chains - increases
discussed in Section 11.2.2, where we noted from about 1 decade at T>T g + 50K to
that the connectivity along the chain places about 5 decades a few K above Tg. This is
polymer glass formers between inorganic different from the results of other relax-
networks (window glass) and supercooled ation techniques which detect fluctuations
van der Waals liquids (Fig. 11-2). This is of larger volume elements (Patterson,
also true for the transition from Arrhenius 1983). Nevertheless, the mean rotational
behavior at low viscosities to the VFT be- correlation time detected by 2 H NMR has
havior close to Tg where the characteristic the temperature dependence as mechanical
temperature Tc has been identified in relaxation. This is shown in Fig. 11-13
polybutadiene by neutron scattering (Frick where the NMR results are fitted by a
and Richter, 1989), but the changes are less WLF equation with almost the same
pronounced than in o-terphenyl (Bartsch parameters as obtained for viscoelastic be-
et al., 1989). The chain connectivity also havior. Thus, local chain dynamics must be
results in large density (free-volume) fluctu- closely linked to the collective dynamics of
ations due to the problem of reconciling the a process. It is remarkable that reorien-
the random coil shape with the dense pack- tation by small angular steps predominates
ing of the chains. As a consequence, the in PS, whereas larger angular rotational
motion of low-molecular-weight additives jumps are seen in supercooled o-terphenyl
is less coupled to matrix motion in polymer (see above). Although we cannot exclude
glasses than it is in monomer glasses, as the additional occurrence of rare rota-
was shown in Fig. 11-10 for translational tional jumps in PS, we have to conclude
diffusion of probe molecules. The rota- that motion in different glass formers can
tional motion was studied by 2 H NMR of indeed differ on a local scale.
deuterated toluene added to polystyrene Due to the faster time window of Tx
(PS) (Rossler, 1987). The rotational corre- measurements, which are most sensitive at
608 11 Organic Glasses and Polymers
T I IK]
KI '9
650 UP A30 £20 £10 Z.00 390 380 J370 360
1-10
the Larmor frequency, the correlation ered. Thus, the remaining dynamics of the
times extracted from Tt data are related to glassy state is determined by vibrational
the /? process. This parallels our findings in and electronic excitations only. Due to the
supercooled o-terphenyl (compare Figs. absence of periodicity, Bloch states can not
11-7 and 11-13). It should be noted, how- be introduced in order to simplify the theo-
ever, that T± provides little information on retical treatment. As a consequence, the
the type of molecular motion. We expect density of states is smeared out. For non-
that the amplitude of the /? process de- metallic solids, observables such as heat
creases on approaching Tg from above. capacity and thermal conductivity are de-
This is not properly taken into account in termined by the phonon spectrum, where
the conventional analysis of Tx data and in amorphous solids pronounced peculiar-
may imply large errors in the correlation ities show up at low temperatures, i.e., be-
times shown for the /? process in Figs. 11-7 low 10 K. These properties are attributed
and 11-13. to low-frequency modes which are mod-
eled by assuming two-level systems. A re-
view is given by Phillips (1987). At present,
11.3.3 The Glassy State
it is not clear whether these two-level sys-
The glassy state of simple organic sys- tems also account for properties of amor-
tems is characterized by the absence of phous solids above 10 K.
large-scale motion. Because of the struc- Regarding NMR studies, only a few ex-
tural arrest, the liquid-like short-range or- periments have been reported on the glassy
der is frozen. The dielectric absorption state. In most cases inorganic glasses have
maximum attributed to the /? process de- been studied. It is a common feature that
creases and is finally lost in the experimen- the spin-lattice relaxation is faster than the
tal background as the temperature is low- corresponding relaxation in the crystalline
11.3 Typical Examples and Recent Applications 609
solid. At low temperatures (T<100K), the glass, the guest molecules probe a dis-
power-law behavior characterized by Tx oc tribution of activation energies g (E), Here,
T~y(y = 1.1-1.5) is usually observed and the concept of a distribution of correlation
can be related to the two-level system (TLS) times is well suited to account for the guest
theory (Szeftel and Alloul, 1978; Balzer- dynamics, as will be demonstrated. Al-
Jollenbeck et al., 1988). At temperatures though 2 H NMR is not sensitive to spa-
closer to Tg, activated processes lead to tial heterogeneities, the corresponding mo-
further reduction of T±. In spin 1/2 sys- tional non-uniformities should be observ-
tems, the mechanism of spin diffusion able in an NMR experiment.
causes a common spin temperature, and it Again, absence of spin diffusion leads to
then becomes difficult to identify the pro- a non-averaged spin-lattice relaxation.
cesses determining the experimental T± Further results are provided by 2 H NMR
(Miiller-Warmuth and Eckert, 1982). Spin line shape studies. Hence, we believe that
diffusion plays a minor role in 2 H NMR structural information may be obtained by
(/ = 1) where non-exponential spin-lattice studying the dynamics of small, mobile
relaxation was found for several organic probes in disordered systems (Jansen-
glasses. Interestingly, the spin relaxation Glaw et al., 1989; Rossler et al., 1989 a).
function becomes exponential at about In Fig. 11-14, highly non-exponential
20 K above Tg, where Tx becomes larger spin-lattice relaxation curves are shown for
than the structural relaxation time (a pro- two systems, namely, benzene-d6 in a liq-
cess). Thus, non-exponential 2 H spin-lat- uid crystal side chain polysiloxane (LCPS)
tice relaxation can be looked upon as a (Rossler et al., 1991) and adamantane-d 16
signature of the glassy state, and it contains in phthalic acid di-n-butyl ester (PDB)
information on the spatial heterogeneity (Rossler et al., unpublished data). The
frozen within the glass (Schnauss et al., shapes of the curves can be understood in
1990). terms of a superposition of exponentials
The problem of long relaxation times for
Tx in solid glasses can be circumvented by
= [M0-M(t)]/M0
using deuterated guest molecules, which (11-50)
are characterized by fast intrinsic rota-
tional motion in a protonated glassy ma- where /(T x ) is a distribution of spin-lattice
trix. The molecular rotation, e.g., C6-rota- relaxation times. It is now assumed that
tion in benzene, persists also in the glassy each individual 7\ is related with a rota-
state (Miiller-Warmuth and Otte, 1979). tional correlation time of the deuterated
In contrast to investigations of the pure probe molecule at one particular site by
matrix, a well-known relaxation mecha- applying the Bloembergen-Purcell-Pound
nism, namely, the molecular reorientation (BPP) equation (see Eq. 11-8)
around the symmetry axis, simplifies the
interpretation, resulting in comparatively T 4l
fast relaxation. The rotational correlation + K)T) 2 +
1 + (2COOT)
times T of the individual guest molecules
reflect the local structure. In particular, the Since / ( 7 \ ) can extend over many de-
activation energy E depends on the local cades from the high-temperature branch
arrangements of the molecules. According (co0 r <g 1, T± oc T~ *) to the low-temperature
to a distribution of local environments in branch (COOT ^>1, 7\OCT) of Eq. 11-51, it is
610 11 Organic Glasses and Polymers
H EBEBBBEEB fflEBEBfflEBffleiBfflESBHlBmai
•
a 20 K OQ S3 ffl
• 32 *°0D \
l O ' 1 r~ o 49
• ^ ^ 7 O •
a n
I 60
O % 03
o 69 ^ O
88 T O O
96 V no
D
•
• 105 " O o°
• 156 ^ . •
v v o
-2 ,,,1 i i # l A ,,„•• , ^ ,n 1 ,
10 t 1 M M l i
3 2 1 1
A1I1I
2
10~ 10" 10" 10° 10 10
t in s
<D(t) 1
not surprising that rather unusual shapes Arrhenius temperature dependence for % is
result (Fig. 11-14) which allow for the de- assumed for the molecular probe reorien-
termination of the distribution of correla- tation, where
tion times G(lnt) corresponding to / ( T J .
r = zoexp(E/RT) (11-52)
In particular, NMR relaxation is sensitive
to asymmetric G (In T) (Rossler et al., The width of G (In T) is found to be propor-
1989 b). A detailed analysis of the curves tional to 1/T, a behavior completely differ-
shown in Fig. 11-14 (Rossler et al., 1989 a; ent from features of a scaling law, discussed
Rossler et al., 1990 b) has revealed that the for the dynamics of the a process and often
distribution of correlation times G(lnt) described by a distribution of correlation
has a temperature dependence which re- times (see Sec. 11.2.1). Since g(E) reflects
sults in a temperature-independent distri- the probe environment of many different
bution of activation energies g(E) if an sites, it should provide an excellent picture
11.3 Typical Examples and Recent Applications 611
150 100 50 0 -50 -100 -150 150 100 50 0 -50 -100 -150
kHz kHz
Figure 11-16. 2 H NMR line shapes of 10.0% benzene-d6 in a liquid crystal polysiloxane (bottom, left) and
corresponding simulations (bottom, right).
dynamics of mobile guest molecules below change spectrum (Rossler et al., 1990 a)
Tg. We should mention that similar spectra
have been reported for gas hydrates by / (Q), T) = Itast M 7 G (In T) d In T +
Ripmeester and co-workers (Davidson and (11-53)
Ripmeester, 1984). The disorder of the + / sIOW M J G(lnT)dlnz
cage is reflected by the dynamics of mobile lnt*
g(E)
to a constant factor / = R In (T*/TO)> which
is 133 Jmol" 1 K " 1 if one assumes T* = /-x P D B
= 10~ 5 s and TO = 1 0 ~ 1 2 S , where T* is
roughly the inverse width of the powder
0.02 LCPS//
x\ \PDB
spectrum I(co) (Rossler etal., 1990 a). The V \ \> \\
* \
factor / relates the E scale with the T 0.01
scale used for evaluating the experimental
weight factor W{T\ see Fig. 11-17. (This T i i
10 15 20
scale should not be confused with the en- E in kJmol'1
ergy scale E/R often used in the literature.) Figure 11-17. Activation energy distribution g(E) in
In Fig. 11-17, the E distributions obtained different glasses as given by 2 H NMR lineshape anal-
by analyzing the 2 H NMR line shapes of ysis. Solid line: benzene, dashed line: HMB as probes;
the two probe molecules in some monomer PS: polystyrene; LCPS: liquid crystal side chain
and polymer glasses are shown (Rossler polysiloxane; PDB: phthalic acid di-n-butyl ester.
et al., 1990 a). For all systems, the shape of
g(E) is asymmetric. The main difference
among the systems is the position of the method yields information on the first co-
most probable activation energy E p . For ordination shell of a given guest molecule.
benzene as guest molecule, g(E) is shifted In favorable cases guest concentrations of
to lower activation energies compared to 2% are sufficient to provide a reasonable
HMB. This reflects the smaller molecular signal-to-noise ratio.
size and mass of benzene relative to HMB. We should mention that distributions of
Comparing high and low-molecular-weight correlation times have also been observed
matrices for the same guest molecule, one for side group motion in polymers
finds that £ p is lower for the high-molecu- (Schmidt etal., 1985; Wehrle etal., 1988).
lar-weight matrix, indicating a higher de- The distributions found are less broad as
gree of local free volume in the polymer compared to those reported here. Large
systems. For HMB in PDB with the intramolecular contributions to the rota-
highest £ p , the asymmetric character of the tional potential have to be expected for
distribution is almost lost. such internal motions which result in a
Both NMR methods yield comparable high mean activation energy and less sensi-
results; asymmetric distribution functions tivity to the disorder of the environment.
determine the dynamics of mobile guest Broad distributions of the equilibrium
molecules in glassy systems. A Gauss dis- constants of isolated bistable dye mole-
tribution, as often discussed for the glassy cules inbedded in glassy solids have also
state, does not fully describe the experi- been reported by 15 N NMR (B. Wehrle
mental results. The method is well suited to et al., 1987). On the other hand, the asym-
characterize disordered systems; the local metric distribution functions are similar to
packing of the molecules is probed. Differ- distribution functions found by Frauen-
ent types of disordered systems may be in- felder (1984) for the recombination kinetics
vestigated and a relation to mechanical of CO in proteins. This supports the as-
properties of a matrix may be attempted. sumption that a single protein resembles a
Although a quantitative correlation be- glassy state. The distribution revealed by
tween structural and motional properties optical hole-burning experiments is also
is not yet known, we think that this asymmetric with Ep on the low E side
614 11 Organic Glasses and Polymers
(Kohler and Friedrich, 1987). A distribu- pears completely above Tg. The tempera-
tion g(E)ocl/y/E is observed which is ex- ture dependence of the fraction of the liq-
plained within the framework of the two- uid-like molecules is plotted in Fig. 11-19.
level system theory. Clearly, there is fast molecular motion in
Two-phase spectra are also observed the mixed PS-toluene glasses well below Tg
when deuterated low-molecular-weight as determined by DSC. The temperature
additives in polymers are investigated by interval for a coexistence of liquid-like and
2
H NMR. Fig. 11-18 shows typical spectra solid-like molecules becomes narrower as
for 3% HMB in polymethylmethacrylate more toluene is added, and the thermal Tg
(PMMA) indicating that in addition to C 6 - lowered. Apparently, the mixed system be-
rotational jumps of HMB, isotropic reori- comes a rigid glass at the glass transition of
entation is observed in the polymer glass the additive, Tg = 117K. This is also ob-
(Borner and Rossler, to be published). Sim- served for HMB motion in PMMA, where
ilar spectra are observed in the system Tg of HMB should be around 260 K if we
toluene-polystyrene (Rossler et al., 1985 apply the rule of thumb T g =0.6T m with
and Rossler 1987). On top of the broad Tm = 439K. In Fig. 11-18 the two-phase
Pake spectrum a narrow line is observed behavior of HMB starts above 280 K and
representing liquid-like molecules. Its rela- extends to temperatures above the thermal
tive intensity increases as the temperature T g =378K of neat PMMA. Of course,
is raised. The solid-like spectrum disap- HMB motion is never slower than that of
PMMA; however, the rigid Pake spectrum
is already obtained for relatively short cor-
relation times T ^ 10 ~5 s.
It is tempting to perform the same anal-
ysis as described above. Consequently, the
NMR behavior would be explained in
terms of a distribution of correlation times
related with a distribution of activation en-
ergies for liquid-like motion in the rigid
polymer matrix (Rossler etal., 1990 a).
Rigid polymer molecules have been con-
firmed by investigating the matrix of
polystyrene itself. According to Fig. 11-19
the distribution of activation energies
should become narrower if more toluene is
added to polystyrene, and a correspond-
ingly greater intensity from intermediate
spectra should appear where the correla-
tion time is of the order of the reciprocal
spectral width. However, the opposite be-
havior is observed. Hence, the precondi-
tion of line shape analysis, namely the pres-
ence of an activated process which governs
Figure 11-18. Spectra of 3.0% HMB-d 18 in PMMA the slowing down of the molecular motion,
demonstrating two-phase spectra. is not given for the isotropic motion in
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217. Petry, W, Teixeira, J. (Eds.). Berlin: Springer,
Pschorn, U., Rossler, E., Kaufmann, S., Sillescu, H., pp. 18-37.
Spiess, H.W. (1991), Macromolecules 24, 398. Spiess, H.W. (1974), Chem. Phys. 6, 217.
Rhodes, E., Smith, WE., Ubbelohde, A.R. (1966), Spiess, H.W. (1980), /. Chem. Phys. 72, 6755.
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Richert, R., Bassler, H. (1990), J. Phys. Condensed 381.
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Rossler, E., Sillescu, H. (1984), Chem. Phys. Lett. 29, 253.
112, 94. Taupitz, M., Rossler, E., Schulz, H., Vieth, W (1990),
Rossler, E., Sillescu, H., Spiess, H.W (1985), Poly- in: Basic Features of the Glassy State, World Scien-
mer 26, 203. tific Publishing Co.
Rossler, E. (1986), Chem. Phys. Lett. 128, 330. Tweer, H., Simmons, X H., Macedo, P. B. (1971), /.
Rossler, E. (1987), in: Lecture Notes in Physics, Chem. Phys. 54, 1952.
Vol. 277, Berlin: Springer, pp. 144-154. Vrentas, I. S., Duda, I.L., Ling, H.-C, Hou, A.C.
Rossler, E. (1989), in: Proceedings of the 24th Ampere (1985), /. Polym. Sci. Phys. 23, 275, 289, 2469, and
Congress, Magnetic Resonance and Related Phe- references therein.
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Hoffmann, S.K. (Eds.). Amsterdam: Elsevier, pp. Wefing, S., Kaufmann, S., Spiess, H.W (1988), /.
1019-1026. Chem. Phys. 89, 1234.
Rossler, E. (1990 a), /. Chem. Phys. 92, 3725. Wehrle, B., Limbach, H.-H., Zimmermann, H.
Rossler, E. (1990 b), Ber. Bunsenges. Chem. Phys. 94, (1987), Ber. Bunsenges. Phys. Chem. 91, 941.
392. Wehrle, M., Hellmann, G. H., Spiess, H.W. (1988),
Rossler, E. (1990 c), Phys. Rev. Lett. 65, 1595. Colloid & Polymer Sci. 265, 815.
Rossler, E. (1991), /. Non-Crystall. Solids, in press. Wemmer, D. E., Ruben, D. X, Pines, A. (1981), J. Am.
Rossler, E., Schnauss, W (1990), Chem. Phys. Lett. Chem. Soc. 103, 28.
170, 315. Williams, M. L., Landel, R. F , Ferry, X D. (1955), J.
Rossler, E., Taupitz, M., Yieth, H.-M. (1989a), in: Am. Chem. Soc. 77, 3701.
Springer Proceedings in Physics, Vol. 37: Richter, Williams, G., Watts, D.C. (1970), Trans. Faraday
D., Dianoux, A.J., Petry, W, Teixeira, J. (Eds.), Soc. 66, 80.
Berlin: Springer, pp. 114-119. Zachariasen, W.H. (1932), J. Am. Chem. Soc. 54,
Rossler, E., Taupitz, M., Vieth, H.-M. (1989 b), Ber. 3841.
Zeidler, M.D. (1965), Ber. Bunsenges. Phys. Chem.
Bunsenges. Phys. Chem. 93, 1241.
69, 659.
Rossler, E., Taupitz, M., Borner, K., Schulz, M.,
Vieth, H.-M. (1990 a), / Chem. Phys. 92, 5847.
Rossler, E., Taupitz, M., Vieth, H.-M. (1990 b), /. General Reading
Phys. Chem. 94, 6879.
Rossler, E., Borner, K., Schulz, M., Taupitz, M. Abragam, A. (1961), The Principles of Nuclear Mag-
(1991), J. Non-Crystall. Solids, in press. netic Resonance. Oxford: Oxford University Press.
Schaefer, D., Spiess, H.W, Suter, U.W, Fleming, Bee, M. (1988), Quasielastic Neutron Scattering.
W W (1990), Macromolecules 23, 3431. Bristol: Hilger.
Schirmacher, W, Wagener, M. (1989), Springer Pro- Berne, B.X, Pecora, R. (1976), Dynamic Light Scat-
ceed. Phys. 37, 231. tering. New York: Wiley.
Bottcher, C.J.F., Bordewijk, P. (1978), Theory of
Scott, G. D., Kilgour, D. M. (1969), J. Phys. D 2, 263.
Electric Polarization, Vol. II. Amsterdam: Elsevier.
Schmidt, C , Kuhn, H.-I, Spiess, H. W (1985), Progr.
Debye, P. (1929), Polare Molekel. Leipzig: Hirzel.
Coll. &Polym. Sci. 71, 71. DeGennes, P.-G. (1979), Scaling Concepts in Polymer
Schmidt, C , Bliimich, B., Wefing, S., Spiess, H.W Physics. Ithaca: Cornell University Press.
(1986), Chem. Phys. Lett. 130, 84. DiMarzio, E.A. (1981), Ann. New York Acad. Sci.
Schnauss, W, Fujara, R, Hartmann, K., Sillescu, H. 371, 1.
(1990), Chem. Phys. Lett. 166, 381. Eichler, H. X, Giinther, P., Pohl, D. W. (1986), Laser-
Schweidler, E. Ritter von (1907), Ann. Phys. 24, 711. Induced Dynamic Gratings. Berlin: Springer.
Sethna, J. P., Chow, K. S. (1985), Phase Transitions 5, Elliot, S.R. (1990), Physics of Amorphous Materials.
317. 2nd. Edn. London: Longman.
618 11 Organic Glasses and Polymers
Ferry, I D . (1980), Viscoelastic Properties of Poly- Phillips, W.A. (1981), Topics in Current Physics,
mers, 3rd. Ed. London: J. Wiley. Vol. 24, Amorphous Solids Low-Temperature Prop-
Fyfe, C.A. (1984), Solid State NMR for Chemists. erties. Berlin: Springer.
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Gotze, W. (1990), in: Liquids, Freezing and the Glass and references therein.
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Justin, J. (Eds.). North-Holland Publ. Spiess, H. W (1985), Adv. Polym. Sci. 66, 23.
Grest, G. S., Cohen, M. H. (1981), Adv. Chem. Phys. Springer, T. (1972), Quasielastic Neutron Scattering
4K455. for the Investigating of Diffusive Motions in Solids
Haebeflen, U. (1976), Adv. ofMagn. Reson., Suppl 1. and Liquids. Berlin: Springer.
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Lovesey, S.W. (1986), Theory of Neutron Scattering dam: Elsevier Sci. Publ.
from Condensed Matter, Vol. 1. Oxford: Clarendon Williams, G., Watts, D.C. (1971), in: NMR Basic
Press. Principles and Progress, Vol. 4. Diehl, P., Fluck, E.,
McCrum, N.G., Read, B.E., Williams, G. (1967), Kosfeld, R. (Eds.). Berlin: Springer, pp. 271-285.
Anelastic and Dielectric Effects in Polymer Solids, Wong, I , Angell, C.A. (1976), Glass - Structure by
London. Spectroscopy. New York: Marcel Dekker.
Mehring, M. (1976), NMR - Basic Principles and Zallen, R. (1963), The Physics of Amorphous Solids.
Progress, Vol. 11. Berlin: Springer. New York: Wiley.
Noack, F. (1971), in: NMR - Basic Principles and Zschogge, I. (1986), Optical Spectroscopy of Glasses.
Progress, Vol.3. Berlin: Springer. Dordrecht: D. Reidel Publ.
12 Optical Properties of Glasses
Marvin J. Weber
B bulk modulus
B Kerr constant
c velocity of light in vacuum
c elastic stiffness constant
a
C
P
specific heat at constant pressure
e electron charge
E electric field
E Young's modulus
energy gap
f oscillator strength
F force constant
9 Lande g factor
G modulus of rigidity
h Planck's constant
H magnetic field
I intensity
J angular momentum quantum number
Kc fracture toughness
K stress-optical coefficient
kB Boltzmann's constant
k extinction coefficient
I length
m electron mass
M figure of merit
n, n* index of refraction, complex index of refraction
n0 linear index of refraction
n2 nonlinear index of refraction coefficient
OD optical density
P elastic-optic constant
P(co) polarization
P, acoustic power
P*y partial dispersion
P thermo-optic coefficient
P pressure
q piezo-optic constant
Q thermo-optic coefficient
r reflectivity
R reflection factor
Landau-Placzek ratio
RT thermochemical figure of merit
S optical path length
T temperature
V Verdet constant
List of Symbols and Abbreviations 621
w thermo-optic coefficient
V velocity
longitudinal sound velocity
AO acousto-optic glass
ESCA electron spectroscopy for chemical analysis
FR Faraday rotator glass
GRIN gradient index
LG laser glass
MCD magnetic circular dichroism
622 12 Optical Properties of Glasses
functions. To describe the amplitude and isotropic on a macroscopic scale and does
phase of the response, these functions are not exhibit sharp spectral features charac-
generally frequency-dependent complex teristic of crystalline materials. This simpli-
quantities. The complex dielectric constant fies the treatment of most optical properties.
£*, for example, relates the amplitude of an
optical electric field E of frequency co to the
12.2.1 Absorption
polarization wave P(co) induced in the ma-
terial. It is related to the complex index of Optical glass absorbs strongly in the in-
refraction /i* (co) by s* (co) = /i*2 (co). The in- frared and the ultraviolet spectral regions.
dex of refraction, in turn, can be related to The former is associated with the interac-
the amplitude and phase of the reflectivity. tion of light and molecular vibrations giv-
For each of these complex quantities the ing rise to multiphonon absorption pro-
real and imaginary components are related cesses; the latter is associated with elec-
by Kramers-Kronig integral equations tronic transitions between the valence
(Kittel, 1976). Thus if one of the compo- band and the conduction band or exciton
nents is known over a sufficiently large fre- levels. The absorption spectrum for a soda-
quency range, the other component can be lime-silicate glass (Bagley et al., 1976)
obtained from an integral transform. Be- shown in Fig. 12-1 illustrates the region of
cause glass is a disordered medium, it is transparency and of strong infrared (IR)
Wavelength (nm)
12398 1240 124
10 8
Visible
Infrared l • i Ultrai/iolet w
6
10
104 /
A
i
1
S10 2
o
"5
8
.1
fr o
O
\J
10- 2
10" 4
0.01 0.10 1.0 10 100
Energy (eV)
Figure 12-1. Absorption spectrum of a soda-lime-silicate glass [see Bagley et al. (1976)].
624 12 Optical Properties of Glasses
and ultraviolet (UV) absorption typical of edge occurs at longer wavelengths for
an optical glass. The positions of both the multi-component silicate glasses than for
long- and short-wavelength absorption simple fused silica. From photoelectron
edges depend on the glass composition and spectra it is possible to distinguish between
can be varied by the choice of glass net- bridging and non-bridging oxygen atoms
work former and network modifier ions. and, in the case of phosphate glasses, dou-
The region of transparency is shifted into ble-bonded oxygen atoms (Bruckner et al,
the mid-infrared for chalcogenide glasses 1980). Studies of silica, alkali silicate, and
and into the ultraviolet for fluoride glasses. aluminosilicate glasses show a clear shift of
Oxide glasses typically have a broad trans- the non-bridging oxygen 1 s line corre-
mission window in the visible and near in- sponding to progressively lower bonding
frared; fluoride-containing glasses can energies in the series Li-Na-K-Rb-Cs. This,
have a more extended range of transpar- in turn, shifts the UV absorption edge to
ency. longer wavelengths (Smith and Cohen,
The intensity / of light transmitted 1963).
through a sample of length / is given by the The long-wavelength absorption edge in
Lambert-Beer law as solids arises from multiphonon excitation
of overtone and combination bands of fun-
= Io exp( — a I (12-1) damental vibrational modes and can also
where J o is the incident intensity and a is be fitted to an exponential dependence on
the absorption coefficient. As evident from energy similar to Eq. (12-2) of the form
Fig. 12-1, the range of absorption coeffi- (Bendow, 1973, 1977)
cients for glass over the entire spectrum
covers many orders of magnitude, from
106 cm" 1 in the UV to less than 1(T 4 cm" 1 (12-3)
in the near IR for ultrapure glass. where N(co) = [exp (h co/kB T) — 1] ~ x , coo is
The fundamental absorption edge at an average optical phonon frequency, and
short wavelengths in Fig. 12-1 can be de- C is a material constant characterizing
scribed by an absorption coefficient the vibrational anharmonicity. The highest
<xl]y(co) = frequency vibrations in glass are usually
associated with the network former, such
= a0exp{-G[Eg(T)-hco]/kBT} (12-2)
as the silicon-oxygen SiO4 tetrahedron.
where ao, a and the temperature-depen- The frequency varies with the strength of
dent energy gap Eg are fitting parameters the force constant F and inversely with the
independent of the frequency co. This em- reduced mass fi = m1rn2/(m1 + m2) of the
pirical relation, known as Urbach's rule component ions and is found empirically
(Urbach, 1953), has been well verified ex- to obey the Szigeti equation (Szigeti, 1950)
perimentally (see, for example, Mohler and
Thomas, 1980). The UV absorption edges co = (F/n)1/2/2nc (12-4)
of many different glasses and the depen- Thus with respect to silicate glasses the IR
dence of the edge on composition have absorption moves to long wavelengths for
been reviewed by Sigel (1977). In oxide germanate or tellurite glasses or for heavy
glasses the excitation of non-bridging ox- metal (Zr, Hf) fluoride glasses due to the
ides requires less energy than the excitation changes in bond strength and reduced mass.
of bridging oxygens, thus the absorption Similarly, the absorption edge moves to
12.2 Fundamental Optical Phenomena 625
longer wavelengths for chalcogenide glasses In vacuum the propagation velocity is the
in the series As-S<As-Se<As-Te. same for all wavelengths, but in a transmit-
The extremely low absorption in the re- ting medium the velocity and refractive in-
gion between the UV and IR absorption dex vary with wavelength. Using a classical
edges in Fig. 12-1 is obtained only in ultra- oscillator model, the refractive index due
pure glasses. Absorption in this region is to absorption of a system of N atoms per
dominated by the presence of trace unit volume is described by
(< parts per million) iron and other transi- Ne
tion or post-transition group impurities in /; (12-6)
/r -1 = JflSn co2 — co2
the raw materials, by color centers due to
vacancies or electron traps, and by higher- where e0 is the electric permittivity, / is a
order harmonics of the glass network vibra- dimensionless oscillator strength, and the
tions. Water is frequently present in glasses summation is over all oscillators of fre-
in the form of OH ~ groups. This gives rise quency ojj and linewidth y^ contributing to
to a strong fundamental absorption near the absorption (Born and Wolf, 1980). Sep-
3 pm and other weaker overtone and com- arating Eq. (12-6) into its real and imagi-
bination absorption bands throughout the nary parts yields
near infrared (Bartholomew, 1982). Glasses
melted in platinum may also incorporate /JK-M2)
ionic platinum which has an absorption
band extending into the visible. and (12-7)
For most optical glasses, an absorption
coefficient of <10~ 2 cm~ 1 in the wave- (12-8)
msn
length region of interest is sufficient. For
laser glasses, absorption due to impurities Figure 12-2 illustrates the general wave-
is usually kept to less than 10~ 3 cm~ 1 at length dispersion of the refractive index for
the lasing wavelength. In comparison, for a simple case where X± and X2 are the wave-
ultralow-loss glass fibers for optical com- lengths of two effective oscillators corre-
munications (see Chapter 15), losses of less sponding to the ultraviolet and infrared
than 1 dB/km have been achieved in the absorption bands, respectively.
near infrared corresponding to an absorp- In regions far removed from absorption,
tion coefficient of ~10~ 6 cm~ 1 . wherefc^O,Eq. (12-7) reduces to
>
/
*1/
Wavelength •
Figure 12-2. Schematic dispersion curve for an optical glass. Dashed portions correspond to regions of strong
absorption.
trie constant 8 of the material is equal to n2, where ne is the number of valence electrons
where n is given by Eq. (12-9) for co = 0 per anion (usually ne = 8), Z a is the anion
(* = oo). valence (2 for oxides, 1 for fluorides), and
Other simplified models involving more iVA is the anion number density. The nor-
physically meaningful phenomenological malized oscillator strength / for crystals
parameters can be used to describe the and glasses is unaffected by disorder. This
wavelength dependence of n. A two-param- indicates that the bond lengths remain es-
eter Sellmeier expression for the electronic sentially unaltered and illustrates the in-
contribution and a single-parameter sensitivity of bond-dependent optical
asymptotic expression for the lattice con- properties to the absence of long-range or-
tribution of the form der. This is consistent with a picture of a
glass as a loosely-packed version of a crys-
'<-l = EdE0/(E2-h2co2)- tal in which no significant bonding changes
-Ef/h2co2 (12-11) occur within the basic molecular unit (SiO4,
PO 4 , BO 3 , etc.). Ed is also nearly indepen-
where Eo is an average electronic energy dent of £ 0 . The lattice energy El in Eq.
gap, Ed is the electron oscillator strength or (12-11) is ~0.1 eV and in the short wave-
dispersion energy, and El is the lattice os- length regime its contribution is negligible.
cillator strength fits refractive index data In the simple formalism of Eq. (12-11),
satisfactorily for a wide range of crystalline EQ and Ed represent weighted averages of
and amorphous materials (Wemple, 1973, the absorption band energies and oscilla-
1977). Eo scales with the fundamental en- tor strengths. For selected optical glasses
ergy gap and is a strong function of bond (n values ranging from 1.46 to 1.81),
length d, that is, Eoccd~s, where 2 < s < 3 . changes in n correlate with changes in the
The macroscopic oscillator strength Ed is band gap energy Eo (DiDomenico, 1972).
related to the cation coordination number, There is little change in Ed with com-
anion valency, and ionicity by position. For most binary, ternary, and
more complex lanthanide silicate glasses,
Ed=fncZa(NAd3) (12-12) £ d ^ 1 5 e V ± 1 0 % (Wemple, 1973). Larger
12.2 Fundamental Optical Phenomena 627
values of Ed for lanthanide and mixed ox- component z. The b{ vary within a given
ide glasses are attributed to changes of co- glass former and for different formers.
ordination number. Over the region where this simple linear
relationship has validity, if sufficient mea-
surements are made to determine the bi
Compositional Dependence; Additivity accurately, Eq. (12-13) provides a valuable
method for selecting and adjusting glass
Physical properties of solids may be di- compositions to obtain desired property
vided into two groups: (1) structure sensi- values (Volf, 1988). An early and classic
tive - those dependent on long-range order example of this approach is the work of
and only weakly dependent on composi- Winkelmann and Schott (1894) on glass
tion, and (2) bond sensitive - those depen- density. For large compositional variations,
dent on the nature, local arrangement, and Eq. (12-13) can be extended to include non-
interactions of neighboring constituent linear terms (Huff and Call, 1973).
ions but not dependent on long-range The refraction and dispersion of glasses
structural order. Examples of structure- can be expressed by additivity relations of
sensitive properties are thermal and electri- the form in Eq. (12-13) (Huggins and Sun,
cal conductivity, fracture characteristics 1943; Goldstein and Sun, 1979). This is a
such as breaking strength and yield point, useful procedure for finding approximate
acoustic attenuation, and dielectric, ferro- values of the refractive index and disper-
magnetic and other losses. These proper- sion of a glass from its chemical composi-
ties can differ greatly for crystalline versus tion. Morey (1954) cites many experimen-
amorphous solids. Bond-sensitive proper- tal investigations of refractive index versus
ties such as thermal expansion, specific composition.
heat, specific volume, elastic and photo- Glass properties such as density and re-
elastic coefficients, band gap, and refractive fractive index have also been expressed in
index depend strongly on composition; terms of the bridging oxygen to non-bridg-
however the values of these properties for ing oxygen ratio derived from ESCA stud-
crystalline and amorphous solids exhibit ies (Jen and Kalinowski, 1980). This ratio
only small differences. has direct implications for glass structure
Structure-insensitive properties of glass and therefore is more physically meaning-
can, within limits, be represented by re- ful than simple glass composition.
garding the material as a simple mixture of
components each of which contributes in-
dependently to the overall effect. Therefore 12.2.3 Reflection
a glass property P can be described by an When a flux of light $ traversing a
additive relation of the form medium of refractive index nf is incident on
a glass of index n, it is partially reflected
'=a+ btxt (12-13) and partially refracted as shown in Fig.
12-3. By Snell's laws, 9r1 = 91 on reflection
where a is a constant dependent on some and n sin 62 = n'sind1 on refraction (Born
other property or procedure, N is the num- and Wolf, 1980). The amount of light re-
ber of constituents, xt is the weight or mole flected is a function of the angle of inci-
fraction of each component, and the bt are dence. For light incident from a less dense
experimentally determined factors for each to a more dense medium, the reflectivity
628 12 Optical Properties of Glasses
° incident
nf
transmitted
Figure 12-3. Reflection, refraction, and transmission of light at material boundaries (n' < n).
becomes very large as 61 approaches graz- laws) is complex, especially near an ab-
ing incidence. If n>n\ 62<0l and light is sorption band (Born and Wolf, 1980). The
refracted toward the normal. If n! > n, at a index of refraction and the absorption co-
critical angle determined by sin 6C = n/ri, efficient of a material can be derived from
light is totally reflected. reflectivity data integrated over a broad
Light becomes polarized due to reflec- range of wavelengths beyond the IR and
tion, refraction, absorption, and scattering. UV absorption edges using a Kramers-
At Brewster angle 9V, given by ri/n = tan 6p, Kronig analysis (Powell and Spicer, 1970).
only the component of light polarized per- The fraction of light reflected by a glass
pendicular to the plane of incidence is re- in air (nf«1) for normal incidence is given
flected and the intensity is plane polarized; by the Fresnel reflectivity
at other angles of incidence the reflected
light has mixed polarization. If the glass
surface is oriented at Brewster's angle with
respect to the direction of propagation of a In the transparent region where k w 0, this
plane-polarized beam, light is propagated reduces to r = 4% for a glass of refractive
through the glass with no reflective losses. index 7? = 1.5. The fraction of light trans-
The dependence of the reflectivity on mitted when multiple reflections at both
wavelength and angle of incidence (Fresnel entrance and exit surfaces are considered is
12.2 Fundamental Optical Phenomena 629
«75wt.%, and became negative at higher fects. At a given wavelength, the change in
PbO concentrations. refractive index resulting from the temper-
Several studies have been made to re- ature-dependent shift in absorption and
duce the stress-optical coefficients of oxide thermal expansion is given by
and oxyfluoride glasses (Tashiro, 1956;
dn/dT = dn/dT -0Q dn/dg (12-23)
Galant, 1979) with the result that to reduce
K the glass composition should contain where dn/dT is the change in refractive in-
strongly polarizable cations (e.g., Cs + , Tl + , dex at constant density Q and /? is the cubic
Ba 2+ , Pb 2 + , La 3+ ) and weakly polarizable expansion coefficient. Because both dn/dT
anions (F~). Additivity relations have been and dn/dg are always positive, dn/dT can
applied (Nissle and Babcock, 1973) which be either positive or negative. By adjusting
are useful for estimating K for contiguous the glass composition so that the change
fields in the glass compositional space. in path length change due to thermal ex-
Partial stress-optical coefficients have been pansion is compensated by a negative
tabulated for alkali, alkaline earth, and value of dn/d7^ the thermo-optic coeffi-
other oxide components in silicate and cient can be positive, negative or zero
phosphate glasses (Shchavelev et al., 1978). (Shchavelev and Babkina, 1970).
The birefringence varies with both tem- Pump-induced optical distortions in
perature and wavelength. The wavelength laser rods affect both radially and tangen-
dispersion of K over a large wavelength tially polarized light propagating along the
range can be fitted using an empirical ex- axis. For a rod of radius r0 at a tempera-
pression involving ultraviolet and infrared ture To, refractive index fluctuations for
absorption frequencies (Sinka, 1978). light polarized parallel or perpendicular to
the radius are
12.2.6 Thermal-Optical Properties dnr(r) = (P + Q/2) To [1 - (r/r0)2] (12-24 a)
Partial absorption of intense light and
traversing a glass or, in the case of laser 6n& (r) = (P- 2/2) To [1 - (r/r0)2] (12-24 b)
glass, optical pumping lead to the forma-
tion of temperature gradients and stress in where the two additional thermo-optic co-
the glass. Thermally-induced optical dis- efficients P and Q are defined by
tortions in laser materials have been the dn n3aE
subject of many theoretical and experimen- L + 3<?12) (12-25)
dT 4(1-^
tal studies (see Quelle, 1966; Riedel and
Baldwin, 1967). The optical path length of and
light passing through a glass varies with
temperature owing to thermal expansion (12-26)
and to changes in the refractive index and 4(1-/ 2(1-A*)
is given by The coefficient P can be positive or nega-
tive. Studies (Shchavelev et al., 1976) of sil-
dS/dT = (n - 1 ) a + dn/dT = W (12-22) icate, phosphate and fluorophosphate
glasses show that P can range from approx-
where a is the linear coefficient of thermal imately 40x 10" 1K'1 to - 2 5 x l O ~ 7 K - 1 .
expansion and W is one of three coeffi- Since E and \x in Eq. (12-26) are positive,
cients used to define the thermo-optic ef- the sign of Q is generally determined by the
632 12 Optical Properties of Glasses
eX dn
(12-32) V = (12-35)
dia 2
2 m c dX
This expression holds for most materials if
The term in brackets in Eq. (12-32) is the a multiplicative factor y, the magneto-optic
local field correction derived from the anomaly, is introduced (Serber, 1932). This
Lorentz-Lorenz model. For a system of N factor varies with the nature of the bonding
atoms per unit volume, the susceptibilities in the material and ranges from near unity
are given by the Kramers-Heisenberg dis- for predominantly ionic bonding to 0.28
persion relation (Zeiger and Pratt, 1973) for strongly covalently bonded diamond.
Generally, the larger the refractive index
Qa
of a material, the larger the diamagnetic
(Ea-Eb) (12-33) Verdet constant; however, a better correla-
tion is obtained if V is plotted as a function
where the summation is over transitions of the Abbe number (Cole, 1950). Plots of
between all ground states a and excited V for similar glasses as a function of other
states b (E^>kB T). The transitions are partial dispersions also yield satisfactory
weighted by the Boltzmann factor Qa. Al- predictions of Verdet constants at a given
though Eq. (12-33) involves electric-dipole wavelength.
transition matrix elements, it can be gener- Because of the wavelength dependence
alized to include all types of transitions. of the dispersion dn/dX and the magneto-
Combining Eqs. (12-32) and (12-33) the optic anomaly y, Fdia increases as the wave-
quantum mechanical expression for Fara- length approaches the fundamental ab-
day rotation is sorption edge. The frequency dependence
of the diamagnetic term derived from the
ACD2N [>2 + 2)2~|
quantum mechanical expression in Eq.
(12-34) has the form
exp(-hcoa/kBT)
Zexp(-ftcofl/feBTV
where C (a, b) is a function of the transition
a,b 0) —CO a,b moments between the ground state and ex-
cited states. The Verdet constant of dia-
where coa is the ground state splitting, co is magnetic materials exhibits only a small
the light frequency, coab is the frequency temperature dependence and in the long-
difference of the ground and excited states, wavelength limit (X^>Xab) varies as 1/X2.
and X and Y are components of the elec- When paramagnetic ions are present in
tric-dipole moment. The frequency wa is a material, their contribution to the Fara-
dependent on the magnetic field. Therefore day rotation is given by Eq. (12-34), where
in the small-field limit where ® F depends now N is the number of paramagnetic ions
linearly on if, the Verdet constant is a func- and coab is the frequency of electronic tran-
tion of co, T9 and n. sitions of the ions. Magnetic optical rota-
The classical formula for the Verdet con- tion occurs for ions from various transition
stant of diamagnetic materials derived by metal groups, ions of the iron transition
634 12 Optical Properties of Glasses
group and lanthanide series being the most frequency co can be expressed by the power
thoroughly studied (Buckingham and Ste- series
phens, 1966). The paramagnetic Verdet con-
stant is given
<}1)(co)E{(o) +
C(a,b) E(coi)E(co2)
V =
para
3ch kBT a,b
(12-37) E((D1)E(co2)E(co3) (12-38)
where g is the Lande factor, J is the total
where the complex dielectric susceptibilities
angular momentum quantum number of
X(n) are tensors of rank (rc + 1) and are re-
the ground state, and p is the Bohr magne-
lated to the microscopic (electronic and
ton. In the long wavelength limit, Fpara
nuclear) structure of the material (Bloem-
again varies as I/A2 and, except for ex-
bergen, 1965; Shen, 1984). Classical or lin-
tremely low temperatures, is inversely pro-
ear optics is concerned with the first-order
portional to temperature.
term x(1). The linear refractive index n0 and
All glasses exhibit diamagnetic Faraday
the linear absorption coefficient k are pro-
rotation; however, when paramagnetic
portional to the real and imaginary parts
ions are present in sufficient quantities,
of x(1) (Born and Wolf, 1980). In regions of
paramagnetic Faraday rotation can domi-
no absorption, n2 — 1 = 4TT %(1).
nate. Because the diamagnetic and para-
Second-harmonic generation and the
magnetic effects produce opposite rota-
electro-optic effect are both described by
tions, the sign of the net Verdet constant
the second-order nonlinear susceptibility
can change with paramagnetic ion content.
y(2) j n gq (12-36). In the first process an
The wavelength and concentration depen-
optical signal is generated at twice the fre-
dences of the Verdet constant for a rare-
quency of the incident optical field, that is,
earth doped silicate glass are illustrated in
co1=(o2 and co = 2(o1. In the second pro-
Fig. 12-4.
cess, an optical signal is changed by the
application of the strong DC field. The
12.2.8 Nonlinear Optical Properties
generated signal is at the same frequency as
The polarization P induced in a medium the incident optical signal and a)2 = 0 and
by an external optical electric field E of co = co1. This latter process can also be de-
40
20
2.
8
8
-20
Figure 12-4. Faraday rotation of a sodium silicate
glass at 4.2 K for several concentrations of Ho 2 O 3
-40 (wt.%) [from Collocott and Taylor (1978)].
12.2 Fundamental Optical Phenomena 635
lutions of the nonlinear wave equation, where a is the linear absorption coefficient
called solitons, propagate without any and P is the two-photon absorption coeffi-
change in shape (Tomlinson, 1988). The cient given by
above nonlinear optical phenomena are (12-45)
observed in optical fibers at more modest I m
P= — T ^ T Xuii (~co, co, co, - co)
power levels than in pulsed high-power
lasers because of the longer path length The specific linear combinations of x (3)
possible due to the beam confinement and components that define n2 and (3 are de-
low-loss propagation. pendent on the geometry.
Four physical processes contribute to In the same way that the linear refractive
self focusing (Feldman et al., 1973): elec- index exhibits dispersion as a fundamental
tronic-arising from induced distortions of absorption is approached, the nonlinear
the electron orbit about the nuclei (re- refractive index exhibits dispersion and
sponse time 10" 1 4 -10~ 1 6 s), nuclear-op- changes sign as one transverses a two-pho-
tical induced changes in the motion of the ton absorption (Sheik-Bahne et al., 1990).
nuclei (response time ~ 10~ 12 s), electro- The linear absorption coefficient and re-
striction-electric-field induced strains (re- fractive index are related by a Kramers-
sponse time 10~ 7 -10~ 9 s), and thermal- Kronig transformation, therefore a change
resulting from absorption (response time in the absorption coefficient due to nonlin-
~ 10 ~1 s). The nuclear contribution can be ear effects can be correlated with a change
determined from Raman scattering spectra in refractive index via the relationship (Ol-
and is only about one-third of the total n2 bright and Peyghanbarian, 1986)
for many glasses (Heiman et al., 1978).
In the DC Kerr effect, an applied field Aa(cof)
An(co) = da/ (12-46)
induces a birefringence n I co'2 - co2
An n — . (12-42)
where B is the Kerr constant and <£2> is Photoinduced Nonlinearities
the time-averaged square of the modifying Several nonlinear optical effects are ob-
electric field amplitude. B is proportional served after a glass has been exposed to
to the difference of two components of x(3) light for periods of time varying from min-
and is given by utes to hours. Photoinduced nonlinearities
include refractive index gratings and sec-
n
B= [X(i3Ai(- a, co, Q,-Q) - ond harmonic generation in fibers. In the
3Xn0 first effect, when a laser beam is injected
-co,co,Q,-Q)] (12-43) into an optical fiber, a standing wave pat-
tern is set up by the transmitted beam and
where the frequency Q <^co (Borrelli and
the counterpropagating beam reflected
Hall, 1991).
from the fiber end. This intensity grating
The imaginary part of %(3) contributes
leads to a permanent photoinduced modu-
to two-photon absorption. For the case
lation of the refractive index which acts as
above, a beam of intensity / propagating in
a Bragg grating for the incident light (Hill
the z-direction is attenuated as
et al., 1978). Gratings can also be formed
by side illumination using the interference
^ = al-pi2 (12-44)
pattern generated by two coherent, over-
12.2 Fundamental Optical Phenomena 637
lapping laser beams. These so-called Hill ters, molecular complexes, organic dyes,
gratings are extremely wavelength specific and defect or color centers (Bamforth,
and can be used as narrowband filters. 1977; Hiifner, 1978; Nassau, 1986). While
Laser-induced refractive index gratings many of the general features of the lumi-
have also been produced in bulk glasses nescence from a given species are similar
doped with trivalent rare-earth ions using whether the host is a glass or an insulating
four-wave mixing geometries (Behrens crystal, site-to-site variations in the local
et al., 1990). Permanent gratings are attrib- environments in glass result in a distribu-
uted to a change in the local structure of tion of energy levels and radiative and non-
the glass at the rare-earth site caused by radiative transition probabilities. This ap-
vibrational energy released by the nonra- pears spectrally as inhomogeneous line
diative relaxation of the rare earth follow- broadening and in the time domain as non-
ing optical excitation. single-exponential excited state relaxation
Glass is macroscopically isotropic, there- (Weber, 1981). High frequency vibrations
fore it is not expected to exhibit second associated with the glass network former
harmonic generation due to the second-or- determine the probability of nonradiative
der nonlinear susceptibility x(2)- Osterberg decay of excited ions by multiphonon
and Margulis (1986) found, however, that a emission, hence the radiative quantum effi-
fiber that had been irradiated for several ciency and number of fluorescing states are
hours with a very intense laser beam at generally smaller for a borate or silicate
1.06 |im showed a strong second-harmonic glass than for a heavy metal fluoride glass
signal which grew exponentially with the (Layneetal, 1977).
time of the irradiation. Moderately high Stimulated emission (laser action) re-
conversion efficiencies are obtained be- quires an inverted ion population. The es-
cause the second harmonic beam can be sential features necessary to achieve this
phase-matched to the input beam by a condition are illustrated in the energy level
periodic variation of y}2) (Stolen and Tom, scheme in Fig. 12-5. The laser ion is excited
1987). Both photoinduced refractive index by optically pumping the 1 -> 4 transition
gratings and second harmonic generation with a flashlamp or another laser. This is
have only been reported for Ge-P or Ge followed by rapid relaxation to a metasta-
doped silica fibers. Germanium-related de- ble level 3, thereby creating a population
fects are believed to play an important role inversion AN = N3 — N2 with respect to
in the processes, although the origins of the level 2. The gain coefficient for the 3 -• 2
phenomena are not understood in detail transition is given by a AN, where a is
(Vogel et al., 1991). the stimulated emission cross-section. If
the probability for stimulated emission is
greater than that for excited-state absorp-
12.2.9 Luminescence and Stimulated
tion 3 -> 4 and if the resulting gain is greater
Emission
than losses due to absorption and scatter-
Luminescence from glass can arise from ing at the lasing wavelength and losses in
the presence of various transition metal the optical resonator, laser oscillation will
ions (principally iron group and lantha- be obtained.
nide series elements having partially filled The electronic states of the unfilled 4f"
electron shells), filled shell and post-transi- shell of the trivalent lanthanide ions
tion group elements, semiconductor clus- provide many energy level schemes suit-
638 12 Optical Properties of Glasses
Excited state
i
absorption
Pump Laser
transition transition
Figure 12-5. Schematic diagram of energy levels and transitions important for four-level laser action. Wavy lines
denote nonradiative transitions.
able for laser action. Lasing has been ob- sorption band may also be added to the
tained for all ions of the 4P1 series in either glass as fluorescence sensitizers to increase
crystals or glasses, in many cases involving the optical pumping efficiency. Host glass
several different transitions (Weber, 1991). requirements include transparency at the
Lanthanide ions are readily incorporated pump and lasing wavelengths.
into most glasses in concentrations of up to The overall performance of glass lasers
~ 1 mol% needed for flashlamp-pumped depends upon the efficiency and limita-
lasers. Other ions with complementary ab- tions of energy storage and energy extrac-
12.3 Optical Glasses 639
tion. The energy storage is affected by the Laser-induced damage usually arises
spectral match of the laser ion absorption from extrinsic rather than intrinsic glass
bands to the pump source, excited-state properties. Glasses melted in platinum, for
absorption of pump radiation, and the life- example, have the potential problem of
time and efficiency of decay to the upper metallic platinum inclusions which, if pres-
laser level. The rate of energy extraction is ent, are heated by the absorption of light.
proportional to a 1/Pico and thus is limited At high fluences, absorbing inclusions va-
by the effective stimulated emission cross porize and cause internal cracking in the
section a and the beam intensity / that can glass. Most of the platinum in glass is in-
be propagated in the glass without self fo- troduced in the early stages of the melt
cusing or optical damage. Because energy cycle, the primary source being the reduc-
is extracted only from those ions resonant tion of PtO 2 vapor to metallic Pt on the
with the lasing wavelength, in large-signal melt surface due to thermal gradients or
or saturated gain operation a hole devel- other nonequilibrium conditions. By using
ops in the gain profile (spectral hole burn- strongly oxidizing conditions, small metal-
ing) which reduces the energy extraction lic Pt particles are oxidized and dissolved
efficiency (Hall et al, 1983). in the melt. Although the resulting ionic Pt
introduces a near-ultraviolet absorption
band in glass, this is usually more tolerable
12.2.10 Optical Damage
than damaging metallic Pt inclusions.
The extremely large optical electric fields
associated with the high peak powers and
fluences of lasers can lead to damage of 12.3 Optical Glasses
reflecting and transmitting optical compo-
Commercially available glasses for opti-
nents (Wood, 1990). Owing to the intensity-
cal components and ophthalmic use are
dependent index of refraction, a light beam
principally colorless oxide glasses. They
having a non-uniform spatial profile will
provide a wide range of refraction, disper-
self-focus as it traverses a glass. If uncon-
sion, specific gravity, and other optical,
trolled, whole beam or small-scale self-fo-
thermal, and mechanical properties.
cusing will lead to catastrophic damage in
the form of bubbles or tracking along the
light path. Self-focusing is minimized by 12.3.1 Classification and Designation
using glasses with small nonlinear refrac- Optical glasses are characterized and
tive index coefficients n2 and by controlling designated by their refractive index and
spatial nonuniformities in the beam profile. dispersion. The most common measure is
Interaction of intense light with struc- the refractive index at the wavelength of
tural or chemical imperfections in the sur- the He d line (587.6 nm) or the Hg e line
face leads to damage in the form of pitting (546.1 nm). The difference in the refractive
of the glass. Because the ratio of the optical index at the hydrogen F (486.1 nm) and
intensities at the exit and entrance faces of C (656.3 nm) lines, nF — nc, is called the
a glass of refractive index n is 4n2/(n +1) 2 average or principal dispersion. The ratio
(Crisp et al., 1972), the threshold for dam- (nF — nc)/(nd — 1) is called the relative dis-
age is lower at the exit face. Accumulation persion; the reciprocal of this quantity is
of surface damage may eventually render the Abbe number vd. A six-digit number is
the optical component useless. used to specify optical glasses, where the
640 12 Optical Properties of Glasses
Table 12-1. Designation, type, and major compositional components of optical glasses.
FB Fluoroberyllate BeF2-AF3-RF-MF2
FA Fluoroaluminate AlF 3 -RF-MF 2 -(Y,La)F 3
FP (FK) Fluorophosphate P2O5-A1F3-RF-MF2
FZ Fluorozirconate ZrF 4 -RF-MF 2 -(Al,La)F 3
FK (FC) Fluorocrown SiO2-B2O3-K2O-KF
BK (BSC) Borosilicate crown
SiO 2 (P 2 O 5 )-B 2 O 3 R 2 O BaO
PK (PC) Phosphate crown
PSK (DPC, PCD) Dense phosphate crown P 2 O 5 ~(B,A1) 2 O 3 -R 2 O MO
K(C) Crown SiO 2 -R 2 O-(Ca,Ba)O
ZK (ZC, ZnC) Zinc crown SiO 2 (B 2 O 3 )-ZnO
BaK (BaC, LBC) Barium crown SiO 2 (B 2 O 3 )-BaO-R 2 O
SK (DBC, BCD) Dense barium crown
SiO 2 -B 2 O 3 -BaO
SSK (EDBC, BCDD) Extra dense barium crown
LaK (LaC, LaCL) Lanthanum crown
Dense lanthanum crown B 2 O 3 (SiO 2 )-La 2 O 3 -ZnO MO
LaSK
LgSK Special long crown B 2 O 3 -A1 2 O 3 -MF 2
TiK Titanium crown "J
TiF Titanium flint v SiO 2 (B 2 O 3 )-TiO 2 -Al 2 O 3 -KF
TiSF (FF) Dense titanium flint J
KzF (CHD, SbF) Short flint SiO 2 -B 2 O 3 -R 2 O-Sb 2 O 3
KzFS (ADF) Dense short flint B 2 O 3 (Al 2 O 3 )-PbO-MO
KF (CF, CHD) Crown flint
LLF (BLF, FEL) Extra light flint
LF (FL) Light flint SiO7-R9O-PbO-MO
F (DF, FD) Flint
SF (EDF, FDS) Dense flint
SFS Special dense flint SiO3-R?O-MO-TiO?
BaLF (LBC, BCL) Light barium flint ^
BaF (BF, FB) Barium flint > SiO2-B2O3-BaO-PbO-R2O
BaSF (DBF, FBD) Dense barium flint J
LaF (LaFL) Lanthanum flint
B 2 O 3 (SiO 2 )-La 2 O 3 -MO-PbO
LaSF Dense lanthanum flint
TaK Tantalum crown "1
TaF Tantalum flint / B 2 O 3 -La 2 O 3 -(Gd,Y) 2 O 3 -(Ta,Nb) 2 O 5
TaSF Dense tantalum flint J
NbF Niobium flint B2O3-La2O3-ZnO-Nb2O5
NbSF Dense niobium flint B 2 O 3 (SiO 2 )-La 2 O 3 -ZnO-(Ti,Zr)O 2
first three digits designate the refractive in- dex-Abbe number code is the most univer-
dex nd with the preceding " 1 " omitted and sally useful way of designating optical
the last three digits designate the Abbe glasses.
number vd with the decimal point omitted. Glasses having nd > 1.60, vd > 50 or
Thus a borosilicate glass BK 7 having an nd < 1.60, vd > 55 are called "crown" (K)
nd = 1.51680 and vd = 64.17 has a designa- glass; other glasses are called "flint" (F).
tion 517-642. This six-digit refraction in- These letters, plus others, are usually con-
12.3 Optical Glasses 641
2.0 I 1
1 1 1
1
/
1.9 - - TaSF
//
1.8 - LaSK TaF
LaSF
LaF
1
NbF ^
BaSFy/
7/SFS_
- LaK
BaF /TiSF
.1 1.6 - - SK
SSK A/
KzFS -
PSK 8aLF
<D
DC 'BaK
FZ PK / _
1.5 - XBK
FP FK #
[TiKl
SiO2
1.4 - - FA -
FB
1.3 ; -
B e F 2 (
1 1
100 80 60 40 20
Abbe number vH
Figure 12-6. Location of the optical glasses in Table 12-1 in a refractive index-Abbe number diagram.
100
Fused
silica^- /^Pluoropho sohate -— - '
80
' (LG-810JL.—"*^
/Borosilicsrte /
f
60
• ( / / (BK7)
; 40
- / / /
1 i /Lead
20
150
/
200
1 250
1
300
Wavelength (nm)
350
/ silicate
/ (SF6)
400
Figure 12-7. Ultraviolet absorption edge of representative optical glasses. Sample thickness: 5 mm except for
SiO2 and LG 810 which are 2 mm [from Cook and Mader (1982); Schott (1982)].
The internal transmittance is usually re- is the number of absorbing centers to unit
ported at a number of standard wave- volume.
lengths from the ultraviolet to the infrared.
Transmittances of near unity for millimeter
thick samples attests to the high quality of 12.3.3 Refractive Index and Dispersion
most optical glasses. Optical glasses cover a general range of
The transmission (I/Io) and the absorp- refractive indices nd = 1.4 to 2.0 and recip-
tion coefficient a for a sample of length / are rocal dispersions vd = 20 to 90. These are
related by almost exclusively oxide glasses. The loca-
ln(/ 0 /J) 2.303 OD tion of the glasses in Table 12-1 on an
a=- I (12-47) nd — vd map is shown in Fig. 12-6, where
I the lines divide the main compositional
where OD = log 10 (/ 0 //) is the absorbance types. Optical glass companies supply such
or optical density. The absorption cross a figure with dots scattered throughout
section a is derived from a = oN, where N this parameter space representing avail-
2 4 6 8 10 12
Wavelength (jam)
Figure 12-8. Infrared absorption edge of representative optical glasses. Sample thickness: 2 mm [from Dumbaugh
(1985)].
12.3 Optical Glasses 643
able glasses. The range of nd — vd in Fig. Table 12-2. Wavelengths of spectral lines used for re-
12-6 is larger than that given in the ordi- fractive index measurements.
nary glass catalog so as to include low-in- Wavelength Spectral line Element
dex, low-dispersion fluoride glasses. Amor- (nm)
phous SiO2 and BeF2 are added in Fig.
365.0 i Hg
12-6 to indicate the extrema for oxide and
404.7 n Hg
fluoride glasses. 435.8 Hg
g
Higher index chalcogenide glasses can- 480.0 F Cd
not be located in an nd — vd plot because 486.1 F H
the absorption edge extends into the visible 546.1 e Hg
587.6 d He
and it is not always possible to measure vd.
589.3 D Na
Therefore, for infrared materials, plots are 643.8 C Cd
made using a reciprocal dispersion based 656.3 C H
on measurements of refractive index at 706.6 r He
longer wavelengths. For example, for the 768.2 A' K
atmospheric window at 8-13 jim, a rela- 852.1 s Cs
1014.0 t Hg
tive dispersion v l o = (n lo — l)/(ns 0 — n12) is
used, where the wavelengths are in microns
(Feltz et al, 1991). Similarly, for more ultra- tal band gap, the greater the refractive in-
violet-transmitting glasses, relative disper- dex and dispersion at a given wavelength.
sions such as v313 = (n 3 1 3-l)/(n 2 6 5 -n 4 0 5 ) For interpolating values of the refractive
have been used, where here the wave- index at the other wavelengths, glass man-
lengths are in nanometers (Gerth et al., ufacturers use an approximate dispersion
1991). formula derived from a power series ex-
Data sheets usually report the refractive pansion of Eq. (12-10) of the form
index (the mean value for a number of
melts) at a number of specific wavelengths. n2 = Ao r i ^ 2 •A3X~4
Wavelengths of a number of commonly (12-48)
used spectral lines are given in Table 12-2.
where the constants At are determined
Refractive indices may also be given for
from a least squared fit of the measured
common laser wavelengths, e.g., the He-Ne
values. Using this equation, refractive in-
gas laser at 632.8 nm and the N d : YAG
dices in the wavelength range 365-1014 nm
laser at 1064 nm. Hg lines at 1530, 1970,
can be calculated to an accuracy of ± 5 x
and 2325 nm are frequently used to report
10" 6 or better.
values in the infrared.
Various relative partial dispersions
The wavelength dependence of the re-
fractive index of a number of representa- _nx-ny (12-49)
tive optical glasses is shown in Fig. 12-9 to
illustrate the range of values and disper-
are defined for other wavelengths x and y.
sions obtainable. These depend upon the
A century ago Abbe found an empirical
relative positions of the intrinsic absorp-
rule that the relative partial dispersion of
tion bands in the ultraviolet and infrared.
most glasses obeyed a linear relationship
Figure 12-9 represents only a small portion
on vd of the form
of the overall dispersion indicated in Fig.
12-2. In general, the smaller the fundamen- L
x,y
(12-50)
12 Optical Properties of Glasses
where a and b are constants. As discussed Thermal expansion varies the dimen-
later in Section 12.4.1, it is not possible to sions of glass and affects refractive optics
correct for second-order chromatic aberra- subject to either uniform or gradient tem-
tions using so-called "normal" glasses that perature variations. The coefficient of ther-
satisfy Eq. (12-50). Optical glass catalogs mal expansion, a, of glass ranges from near
therefore list deviations of the relative par- zero for special low expansion glasses such
tial dispersions from the normal for glasses as titania-doped SiO2 and tailored glass
covering a wide range of vd values. ceramics to values greater than 20 x 10~ 6 /
K. For optical glasses a ranges from about
4 to 16 x 10" 6 /K. The thermal expansion
12.3.4 Thermal Properties
coefficient increases with increasing tem-
The temperature range in which a glass perature, exhibiting a nonlinear increase
transforms from its solid state into a "plas- up to about room temperature, followed
tic" state is called the transformation re- by an approximately linear range until the
gion. A (glass) transformation temperature glass begins to exhibit plastic behavior,
Tg is used to define this region and is deter- and then a rapid increase with increasing
mined from a standard thermal expansion structural mobility in the glass. Therefore
measurement. The viscosity of the melt at mean thermal expansion coefficients are
Tg is approximately 10 13 poise. The soften- given for a specific temperature range.
ing temperature is that temperature at Some representative values around room
which in a standard test the glass deforms temperature are listed in Table 12-3.
under its own weight and corresponds to a The thermal coefficient of refractive in-
melt viscosity of 10 7 6 poise. A low Tg is dex depends on the wavelength, tempera-
important for molded optical elements. ture, and pressure. Examples of the varia-
12.3 Optical Glasses 645
tions with wavelength and temperature for coefficient of refraction for a borosilicate
representative optical glasses are shown in glass (BK 7) glass changes by «1.3 x 10~ 6 /
Figs. 12-10 and 12-11. Both positive and K at 546 nm and temperatures of 20-40 °C.
negative values of dn/dT are included. In Because of its disordered atomic struc-
the pressure range 0-10 5 Pa, the thermal ture, the thermal conductivity of glass is
20
10
^ - — _
.
SF6
" —
— —
PK3
-10
I I i
20
I I I I
^ ^
^ ^
10
LaK10
I
•o
• — '
- — • — "
—
_
— - —
—
—_
—
—
"
BK7
"
, — - —
___ PK51
-10
I —r—" I I
-40 0 40 80
Temperature (°C)
Figure 12-11. Absolute thermal coefficient of refractive index for representative optical glasses as a function of
temperature [from Schott (1982)].
much lower than that for crystalline mate- 12.3.5 Mechanical Properties
rials. This limits its use as an optical mate-
The mechanical response of a glass to an
rial for high average power applications
applied force is described by various mod-
where linear or nonlinear absorption is
uli. Optical glass catalogs usually list mod-
present to cause heating. The thermal con-
uli such as Young's modulus E (extension
ductivity of optical glasses ranges from
in tension) and the modulus of rigidity or
about 0.5 to 1.5 W/m • K, being high for
shear G which are important for thermal
silica and low for glasses containing large
and mechanical stress determinations.
quantities of heavy elements such as lead,
These are related to Poisson's ratio pt (ratio
tantalum, barium and lanthanum. The
of lateral to longitudinal strain under uni-
thermal conductivity of glass increases with
lateral stress) by
temperature but only slightly above 300 K.
Representative values of the thermal con-
ductivity, %, and specific heat at constant (12-51)
"-SO"1
pressure and room temperature of optical
glasses are included in Table 12-3. The bulk modulus B (1/isothermal com-
pressibility) is related to the above moduli
by
-H) (12-52)
12.3 Optical Glasses 647
Values of E and jn for glasses at room tem- units of 1 Brewster = (TPa)" 1 = 10~ 12 m 2 /
perature are included in Table 12-4. N. Values of K are included in Table 12-4
Elastic moduli can also be expressed in and generally range from —2<K<
terms of the longitudinal and transverse 4 T P a " 1 for oxide glasses to — 40 < K <
sound velocities and the density. Ultra- 20 TPa" 1 for chalcogenide glasses. For
sonic pulse-echo, Brillouin scattering, and high-quality optical glass, distortions due
other methods are used to measure sound to stress-induced birefringence are mini-
velocities to determine elastic and photo- mized by careful annealing.
elastic constants.
The hardness of a glass is an indication
12.3.6 Chemical Durability
of its vulnerability to surface damage and
the ease with which the glass can be pol- An important consideration for many
ished. It is usually measured from the in- optical glasses is their chemical reactivity
dentation of Knoop or Vickers penetrators. with slurries during cutting and polishing
Values (Knoop) for oxide glasses range of components such as lenses, windows,
from ~ 250 for high-lead-content glasses to and prisms and with its environment where
> 600 for lanthanum crown glasses. Repre- it may be subject to chemical attack by
sentative values for a variety of glass types water, water vapor, gases, acids, etc. In the
are summarized in Table 12-4. The Knoop presence of water, there is dissolution of
hardness generally correlates with Young's glass and a coating develops as hydrogen
modulus. from the solution exchanges with alkali
The stress-optical coefficient K varies ions in the glass. This and other forms of
with glass type and wavelength. It is usu- corrosion, dimming, and straining occur
ally positive, although it can become nega- and vary greatly depending on the chem-
tive (so called Pockets glasses) for silicate ical composition of the glass. Whereas
glasses having a high lead content. The SiO2, A12O3, TiO 2 and La 2 O 3 resist leach-
stress-optical coefficient is measured in ing by aqueous or acid solutions, alkali
Table 12-4. Mechanical properties and stress-optical coefficients at 589 nm for representative optical glasses.
Glass type (designation) Knoop hardness Stress-optical Young's modulus Poisson's ratio
(N/mm2) coefficient (103 N/mm2)
(TPa)" 1
and alkaline earth oxides do not. Also, gories of acid and alkali resistance to cover
B 2 O 3 and P 2 O 5 are more soluble glass net- the above ranges.
work formers than SiO2.
No simple test and parameter is suffi-
12.3.7 Quality and Forms
cient to characterize chemical reactivity
under all conditions. Thus many terms and By careful batching, processing, and an-
tests are used to rank glasses with respect nealing, optical glasses can be made with
to their resistance to acids, straining, cli- very reproducible properties. The refrac-
mate, weathering, etc. Glasses may be de- tive index is controlled by the rate of an-
scribed by several grades ranging from nealing in the transformation range. Toler-
those exhibiting no surface deterioration in ances for nd of ±0.001-0.002 and for vd of
normal humidity conditions to those ex- ±0.8% are standard. Closer tolerances for
hibiting increased surface scattering within nd and vd of ±0.0002 and ±0.2% can usu-
a few hours and for which protective coat- ally be obtained by precision annealing.
ings are recommended after polishing and The homogeneity of the refractive index is
before storage. important for imaging systems and is doc-
Ion-exchange reactions create a surface umented interferometrically. From select-
layer of lower refractive index. This ap- ed melts or selected blanks, homogeneities
pears as colors when the product of n and of ± 1 0 " 5 - 1 0 ~ 6 are possible. At 633 nm,
the optical thickness becomes a multiple of the wavefront distortion after transmission
1/4 and interference occurs between the in- through 100 mm of a glass of index homo-
cident and reflected light. Staining is a sur- geneity 10" 6 is only 0.3 wave.
face change resulting from contact with Residual stress birefringence varies with
acidic conditions or small quantities of glass size and type. For some glasses values
slightly acidic water (e.g., perspiration). It of < 20 nm/cm are achievable for large
appears as a coloration for standard ace- ( ^ l m ) diameter blanks. For smaller pieces
tate (pH = 4.6). Glasses range in their resis- (~ 100 mm), values of ^ 4 nm/cm are pos-
tance to staining from those showing virtu- sible by special annealing.
ally no interference coloring after many Striae (cords) are localized regions of
days exposure to those that change color in glass that differ slightly in chemical com-
minutes in sodium acetate buffer (pH = 5.6). position from that of the base glass. If pres-
The latter glasses require special care in ent, they can be observed by examining the
processing. glass in one or more directions, depending
Acidic or alkali aqueous solutions also upon the intended use, in a shadowgraph
cause decomposition of glass surfaces. The or Foucault knife-edge test. Other macro-
time lapse before a layer of 0.1 jam is dis- scopic defects such as bubbles or inclusions
solved is used as a measure of acid resis- may also be present. The total content of
tance. For optical glasses in 0.5 N nitric inclusions above a specific dimension, e.g.,
acid this time can range from more than those measuring ^ 0.05 mm, is specified by
100 h to only a few minutes. In sodium giving their measured cross section area in
hydroxide, pH 10 at 90 °C, some glasses mm 2 per 100 cm3 of glass. Most glasses can
show no visible effects in hours whereas be produced virtually striae and inclusion
other glasses show color or whitish strains (bubble) free.
and develop coatings in a few minutes. Optical glass is available in many forms
Manufacturers typically list several cate- including (1) slabs and blocks with two or
12.4 Special Glasses 649
more machined and polished faces used for number in Eq. (12-50), the difference in
test purposes, (2) strips, rods and rolled partial dispersion will always be the same
glass with unfinished surfaces, (3) semi-fin- for normal glasses.
ished and pressings of some required form, Correction for second-order chromatic
and (4) simple gobs. aberration (secondary spectrum) is accom-
Several hundred optical glass types are plished using glasses with equal partial dis-
available commercially. These are multi- persions for different Abbe values. The cor-
components glasses whose chemical com- rected systems are called apochromats. So-
positions have been tailored to achieve the called abnormal dispersion glasses depart
range of refractive indices and other physi- from the "normal line" and the linear rela-
cal properties discussed above. All glass tionship in Eq. (12-50). Figure 12-12 plots
types cannot be produced in the same sizes the relative dispersion (ng — nF)/(nF — nc) of
or with the same quality, however. Manu- optical glasses and shows the magnitude of
facturers may indicate "preferred" glass the deviations from the normal line that
types which can be melted more easily and are possible. The deviations can be either
obtained in the size and quality required. positive or negative. A glass with the same
nd and nx as a flint glass, but for which the
increase in refractive index from the blue to
12.4 Special Glasses the ultraviolet is steeper, is called a "short"
flint. Abnormal dispersion glasses are pro-
duced by tailoring the chemical composi-
12.4.1 Abnormal Dispersion Glass
tion of the glass so as to alter the relative
The partial dispersions of optical glass strength and positions of the ultraviolet
are important in the design of compound and infrared absorption bands of the con-
lenses. By combining a positive lens of a stituents and thereby change the disper-
crown glass with a negative lens of a flint sion.
glass, chromatic aberration can be avoided
at two wavelengths. For such an achro-
matic lens composed of different glasses of 12.4.2 Gradient Index Glass
local lengths f1 and f2 to have the same A conventional glass lens consists of a
focal length at the wavelengths of the C homogeneous material with a single index
and F lines, the condition of refraction. Imaging occurs by means of
discrete refraction at the lens surfaces. In
Vid/id + v 2 d / 2 d = 0 (12-53)
the design of a compound lens, the curva-
must be satisfied. There will, however, be a ture, thickness, and refractive index of each
residual error in the intermediate wave- element are varied to control aberrations
length range. The difference in the focal and curvature of the imaging field. Glass
length of the compound lens at wave- elements, however, can also be manufac-
lengths x and y is given by the relationship tured in which the index of refraction var-
(Rawson, 1980) ies continuously within the material. These
, < < ( 12 " 54 ) are called gradient index or GRIN mate-
l-V2d) rials. The refractive index gradient may be
L fy axial (varying along the optical axis), radial
Because of the linear relationship between (varying outwardly from the optical axis),
the relative partial dispersions and Abbe or spherical (varying symmetrically from a
650 12 Optical Properties of Glasses
0.65
0.60
•
•
•
0.55
• •
•
0.50
100 80 60 40 20
v
d
Figure 12-12. Absolute thermal coefficient of refractive index for representative optical glasses as a function of
temperature [from Schott (1982)].
point) (Moore, 1980). For imaging systems, techniques can also be used to create gradi-
gradient index glass provides an alterna- ent index glass.
tive to the generation of complex aspheric Production of large pieces of glass hav-
lens surfaces to control aberrations. Gradi- ing index variations of An ~ 0.5 has been
ent-index rods and fibers are used in mi- demonstrated (Blankenbecker et al., 1991).
crooptics, imaging optics, and optical fiber The process is based on controlled fusion
communication systems (Iga et al., 1984). of glass layers of different physical proper-
In a rod or fiber having a radial index gra- ties. Diffusion within and between layers
dient, light propagates in a sinusoidal fash- creates a gradual change of properties. The
ion because rays passing through the cen- smoothness of the gradient profile is a
ter travel more slowly than those further function of the concentration gradient and
away from the optical axis. the diffusion rate of the major index deter-
Several techniques have been developed mining components. In practice, powders
to create refractive index variations in of different glasses are mixed in varying
glass. These include neutron irradiation of proportions and layered in a mold or ho-
boron-rich glasses such as borosilicates, mogenous plates of different glasses are
chemical vapor deposition of layers of fabricated and stacked together; the com-
glass of slightly different refractive indices, posite material is then fused together in a
and ion exchange by immersing the glass in furnace to produce the gradient index ma-
an appropriate solution. These methods terial.
differ in the size of components that can be
treated and the magnitude and gradient of
12.4.3 Mirror Substrate Glass
the index that can be produced. Changes in
refractive indices of An < 0.04 are achiev- The selection of glass for mirror sub-
able by the above techniques (Moore, 1980). strates involves many factors. For front
Ion stuffing in porous glass and sol gel surface mirrors where retention of the opti-
12.4 Special Glasses 651
cal figure is important, the thermal stabil- bles, if at the surface, cause coating prob-
ity of the environment is a major consid- lems. For airborne or space applications,
eration. In a temperature-controlled envi- weight of the substrate is a factor. In all
ronment, low-cost borosilicate glasses can cases, fabrication - the ease of grinding and
be used. If, however, the substrate is sub- polishing the mirror - is an additional con-
ject to temperature variations, materials sideration.
with the lowest possible coefficient of ther- Properties of several low-expansion
mal expansion are needed. Silica contain- glasses used for mirror substrates are listed
ing small quantities of titanium dioxide or in Table 12-5. Barnes (1979) gives more de-
other heavy metal oxides and transparent tailed descriptions of the properties of sub-
glass ceramics can be produced which have strate glasses and compares them with
extremely small, near-zero coefficients of other insulating materials and metals.
thermal expansion. The latter materials
(such as lithium-aluminum silicates) are
solid solutions in which the very small or 12.4.4 Optical Filter Glass
even negative thermal expansion coeffi- Transmitting filter glasses change the
cient of the crystalline phase compensates spectral properties of optical radiation and
for the positive expansion coefficient of the provide selective filtering for scientific and
remaining glass matrix. Glass ceramic mir- technological applications, for color en-
ror blanks with diameters of more than hancement in ophthalmic lenses, and for
eight meters have been produced for tele- contrast enhancement in displays. Filters
scope mirrors, (see also Vol. 11, Chap. 5). are categorized as band passing and band
Because optical coatings are not 100% blocking filters, short-wavelength and long-
reflective, some light is always transmitted wavelength cutoff filters, and neutral den-
to the substrate. Thus UV-transmitting sil- sity and color conversion filters. The trans-
ica is used for mirrors intended for high- mission characteristics are determined by
power ultraviolet applications. Homoge- a combination of the base glass and ion
neity of the glass is a consideration for doping or colloidal coloration (Cook and
substrates for partially reflecting elements. Stokowski, 1986).
Variations in the chemical composition of As can be seen from Figs. 12-7 and 12-8,
the glass and the presence of striae produce the UV and IR cutoff wavelengths vary
spatial variations in the thermal expansion greatly depending on the glass composi-
that can result in optical distortions. Bub- tion; thus the composition can be tailored
to achieve selected transmission character- types: a Planck black body at 2856 K (light
istics. Other cutoff and bandpass filters are from an incandescent bulb), a Planck black
produced by doping with transition metals body at 3200 K (halogen lamp light), and
(Ti3 + ' 4 + , V3 + , Cr 3 + , Mn 3 + , Fe 2 + ' 3 + , standard daylight (D 65). These conform to
Co 2 + , Ni 2 + , Cu 2 + ), rare-earths (Ce3 + ' 4 + , the Commission Internationale d'Eclairage
Pr 3 + ,Nd 3 + ,Sm 3 + ,Eu 2 + ,Ho 3 + ), and ura- (CIE) standard colorimetric system (Fan-
nium (U6 + , [UO 2 ] 2+ ). The 3 d - 3 d transi- derlik, 1983).
tions of iron group ions generally produce Under prolonged exposure to high-in-
broad absorption bands. The 4f-5d tran- tensity ultraviolet radiation, some filter
sitions of the rare-earths are also broad, glass may solarize and exhibit reduced
whereas the 4f-4f transitions are nar- transmission, particularly at shorter wave-
rower and provide more selective filtering lengths. Some ionically or colloidally col-
(Bamforth, 1977). ored glasses also exhibit photolumines-
The fundamental absorption edge of cence (Turner, 1973).
semiconductor-doped glasses depends on
the size and absorption characteristics of
12.4.5 Nonlinear Glass
the colloidal particles. By careful heat
treatment and processing of Cd(S, Se) and
Optical nonlinearities in glass arising
CdTe doped silicate and borosilicate
from the Kerr effect are of interest in two
glasses, a series of long pass filters can be
extremes: in high power lasers where glass
manufactured with sharp cutoff wave-
with a small nonlinear refractive index n2
lengths varying over a wide spectral range
is desired to reduce self-focusing and opti-
in the visible and near infrared. The wave-
cal damage, and in all optical switching
length Xc of the absorption edge of these
devices where glass with a large n2 is de-
colloidally-colored filters increases with
sired to minimize the optical power re-
temperature; values of d/l c /dT<0.4nm/K
quirements. The magnitude of the optical
are typical.
Kerr effect is known for a wide range of
Glass can also be colored by the incor- undoped and doped glasses (Borrelli and,
poration of metallic particles, such as the Hall, 1991; Vogel et al., 1991) and, given a
~ 5 nm gold spheres in ruby glass. Metal- glass composition, reasonable estimates of
doped glasses are much more limited in the nonresonant n2 can be made. Although
their use as optical filters. there is a wavelength dispersion of n2, most
Optical filter glass, like other optical measurements have been made in the long-
glasses, is manufactured in high optical wavelength limit where hcop Eg.
quality, free of striae and inclusions, and in
a variety of forms. Transmission is carefully
controlled. Filter glass catalogs present ex- Nonlinear Refractive Index
tensive data on transmittance; data on re-
fractive index and other thermal and me- Glasses with small values of linear re-
chanical properties and chemical durabil- fractive index and dispersion generally
ity are also listed. To define the color, the have small n2 values (Adair et al., 1987).
chromaticity coordinates x and y of the Accurate first-principles calculations of
color focus, the dominant wavelength 2 d , nonlinear indices of glasses are not possi-
the color saturation Pe, and the photooptic ble; however, estimates of the nonresonant
transmission Y are specified for three light n2 can be obtained from the linear index
12.4 Special Glasses 653
1
I ' i ' 1 1 i
-
Oxide
glasses^
\ X \
\
\\
/
1.8 -
-
\
X
/
\\ /
\
20 "
Fluoride /
V
glasses -
1.6 - -
\
\ \ ^ / \
N
10
X^^+
N \
X
X \
y C sio2 N
5
N
1.4 — —
X ^ ^ 3
- / ^
x -
^ 1 n 2 (i<r 2 °m 2 /W)
BeF2
1 0 i I 1 I
100 80 60 40 20
Abbe number ud
Figure 12-13. Oxide and fluoride glasses on an nd — vd diagram with lines of constant nonlinear refractive index
coefficient n2 predicted from Eq. (12-55).
and dispersion via the expression (Boling lent ultraviolet transmission (Dumbaugh
et al, 1978) and Morgan, 1980). Comparing Figs. 12-6
(12-55)
K(nd-l)(nj + 2] and 12-13, fluorozirconate glasses have
n1 =- significantly larger n2 values than fluoro-
beryllate glasses and overlap the lower in-
where K is an empirical constant obtained dex region of oxide glasses. The refractive
from a fit to experimental data (Weber indices of halide glasses increase when the
etal., 1978 a; Adair et al, 1987). Lines of network former anion is changed in the
constant n2 predicted from Eq. (12-55) are series F < Cl < Br < I.
plotted as a function of nd and vd in Fig. Simple SiO 2 has the smallest linear and
12-13 and are superimposed on regions nonlinear refractive indices of the oxide
of known oxide and fluoride glasses. For glasses. These values increase as modifier
these glasses n2 can be estimated from Eq. ions are added. For laser applications
(12-55) with an accuracy of ~ 10-20%. where lower n2 values are needed, oxygen
The equation is not generally applicable to can be replaced in part by fluorine to re-
chalcogenide glasses. duce n2 (e.g., in fluorophosphate glass).
The smallest linear and nonlinear refrac- For all-optical switching devices, mate-
tive indices for glass occur for simple BeF2 rials are sought having a large n2 and a
(Weber et al, 1978 b). The addition of alkali, small absorption loss coefficient at the
alkaline earth, and aluminum fluorides pro- operating wavelength. Hall et al. (1989)
duces durable fluoroberyllate glasses with has established an upper limit of n2 ~
only a small increase in n2 and with excel- 10~ 1 8 m 2 /W for oxide glasses containing
654 12 Optical Properties of Glasses
heavy metal ions (Pb, Bi). Although high of the saturated nonlinearity is very slow
purity silica has a much lower n2 value, it compared to that of nonresonant elec-
has the best overall figure of merit for this tronic nonlinearities.
application due to its extremely low ab- Glasses containing very small metallic
sorption (Vogel, 1989). particles also exhibit an efficient, fast opti-
cal Kerr effect with x(3) ~ 10" 8 esu. A large
enhancement of the intrinsic x(3) of the
Doped Glass metal arises from a surface-mediated plas-
Very large resonant optical nonlineari- mon resonance effect analogous to surface-
ties are observed in doped glasses. Jain and enhanced Raman scattering (Hache et al.,
Lind (1983) showed that enhanced reso- 1986).
nant third-order optical nonlinearities
could be obtained in semiconductor-doped
12.4.6 Laser Glass
glasses (colloidally-colored filter glass),
where n 2 - 1 0 ~ 1 4 m 2 / W , x ( 3 ) - 1 0 - 8 - 1 0 - 9 A large number of different lasing ions
esu, and response times were <10~ 1 1 s. and host glasses have been used for glass
The nonlinear behavior appears as intensi- lasers (Patek, 1970). Table 12-6 summa-
ty-dependent changes in absorption and rizes the dopant ions, representative of
refractive index originating from the gener- lasing wavelengths (the exact wavelength
ation of a short-lived free electron plasma varies with host), and host glasses that
and band filling effects. The size of the have been reported (Hall and Weber, 1991).
semiconductor microcrystals in the glass Fluorescence sensitizing ions are some-
affects the linear and nonlinear optical times added to the glass to improve the
properties due to quantum confinement ef- optical pumping efficiency. The forms used
fects (Borrelli et al., 1987; Potter and Sim- for laser glasses include bulk, fibers, and
mons, 1988). Very strong dispersion and a planar waveguides.
change in sign of n2 are observed in the Thus far all glass lasers have used triva-
vicinity of the band gap of these materials lent lanthanides as the active ion. Figure
(Olbright and Peyghambarian, 1986). Semi- 12-14 shows the 4 f electronic energy levels
conductor doped glasses have included and transitions for which stimulated emis-
I-VII [CuCl, CuBr, Ag(Cl,Br,I)] com- sion has been observed. The spectral range
pounds, II-VI [CdS, CdSe, C d S ^ S e ^ , of glass lasers extends from ~ 0.5 to 3.0 }im;
CdTe] compounds, and III-V compounds this is smaller than the ~ 0.2-5.0 |im range
(Vogel etal., 1991). of crystalline lasers (Weber, 1991). The
Organic dye molecules have intense spectral range of glass lasers can undoubt-
singlet-singlet transitions and have been edly be expanded by the use of appropriate
added to low-melting-point glasses such as ions and transitions in wide-band-gap
boric-acid glass (Kramer et al., 1986) and fluoride glasses or fused silica as hosts
lead-tin fluorophosphate glass (Tompkin for the ultraviolet and in heavy metal ha-
etal., 1987) without decomposition. Satu- lide or chalcogenide glasses as hosts for
ration of the ground state absorption of the the infrared. Because the optical spectra of
dye produces optical nonlinearities with ions in glass are inhomogenously broaden-
very large effective x(3) ~ 1 esu. Because the ing, glass lasers provide some tunability
response time is governed by the relaxation (<10%) that is not possible in crystalline
time of the triplet state of the dye, recovery hosts.
12.4 Special Glasses 655
Table 12-6. Rare-earth glass lasers and representative lasing wavelengths (from Hall and Weber, 1991).
The spectroscopic properties important commercial laser glasses are almost exclu-
for laser action vary with the chemical sively silicates and phosphates. Fluoro-
composition of the host (Jacobs and We- phosphate glasses have also been devel-
ber, 1976). These include absorption and oped for applications requiring low n2
stimulated emission cross sections, ho- values (Neuroth, 1987). Phosphate glasses
mogeneous (natural) and inhomogeneous generally have narrower linewidths and
linewidths, and radiative and nonradiative for ultraphosphates have less fluorescence
transition probabilities. An extensive data- concentration quenching than for silicate
base exists of spectroscopic properties as- glasses, thus they are more appropriate for
sociated with the 4 F 3/2 -> 4 Iii/2 transition applications requiring high gain and effi-
of Nd 3 + (Weber, 1990). The stimulated cient energy extraction (Marion and We-
emission cross section, for example, can ber, 1991).
vary by one order of magnitude depending Laser glass shares with optical glass the
upon the host glass. This arises from com- requirements of refractive index homoge-
bined changes in the oscillator strength of neity (variations <10~ 6 ), high purity (ab-
the transition, the linewidth, and the re- sorption coefficient at the lasing wave-
fractive index of the host. From systematic length of <10" 3 cm~ 1 ), freedom from
compositional studies, rules can be derived bubbles and striae, low birefringence
for tailoring laser parameters. The varia- (< 5 nm/cm), good chemical durability,
tions in spectroscopic properties observed and capacity of being finished to high opti-
for Nd 3 + usually also apply to other triva- cal tolerances (A/20). High-quality phos-
lent rare-earth ions. phate laser glasses satisfying these require-
In contrast to the large number of exper- ments have been produced with dimen-
imental laser glasses listed in Table 12-6, sions greater than 0.5 m.
30
1.51
25
_ ~ 20
W O
1.38 11
1.66 II
0.46
0.85 I
1.72 I
0.48
u
0.75
ess
2
• H,
o
|
X 15 o
1 \f u
f CD
2.25
10 f
2.75
f
1.48
V r^
2.9
f
f
F
4 5
0.99
1.55
1.88
0.82
2.05
}f f
| _
t
••H. \
^H6
Pr 3+ Nd 3 + Pm 3 + Sm3+ Tb 3 * Ho 3 + Er 3+ Tm 3 * Yb 3
Figure 12-14. Energy levels and transitions of trivalent rare earth glass lasers. Typical transition wavelengths are given in microns.
12.4 Special Glasses 657
Table 12-7. Verdet constants of glasses (at 633 nm and 300 K).
Diamagnetic Paramagnetic
choice of the paramagnetic ion. For lan- equal to the acoustic wavelength; the grat-
thanide series ions Faraday rotation in- ing depth is determined by the drive power
volves 4P-4f"~ 1 5d electric-dipole tran- of the transducer. A light beam traversing
sitions, therefore ions with low-lying 5d the medium is deflected by the grating at
states such as Ce 3 + , Tb 3 + , and Eu 2 + have the Bragg angle <9B from the normal to the
large F para . These ions also have large re- sound propagation direction given by
gions of transparency in the visible-near
infrared region. Because Fdia and Fpara have 1 k
(12-57)
opposite signs, the best host glasses are 17
those having low dispersion (therefore where X and A are the wavelengths of the
small Fdia) and capable of incorporating light and sound beams. This phenomenon
large quantities of the paramagnetic ion. provides fast deflection or modulation of
Values of Fpara for several rare-earth con- light and is used in display technology.
taining glasses are included in Table 12-7. The diffraction efficiency for a trans-
The wavelength dependence of Fpara is ducer of height H and interaction length L
also I/A2 at long wavelengths. Near sharp is (see, for example, Gottlieb, 1986)
resonances Vpara is enhanced and changes
sign as the wavelength of the incident light K2 L P, n6 2\l/2
(12-58)
passes through the resonance (Collocott
and Taylor, 1978). Except for very low tem-
7
V*J
peratures (T<20K), Fpara varies as 1/T where Pa is the acoustic power, p is the
and hence is increased by operating at low photoelastic constant, Q is the density, and
temperatures. A figure of merit for Faraday v is the sound velocity. Thus an acousto-
rotator materials used in high power lasers optic material, in addition to having low
where self-focusing is important is V/n2. As losses at the acoustic and optical wave-
evident from Figs. 12-6 and 12-13, low-in- lengths, should also have a large index of
dex fluoride glasses are attractive hosts for refraction and small sound velocity. These
paramagnetic ions for this application be- include materials containing heavy cations
cause both Fdia and n2 are small. such as lead silicate or tellurite glasses and
chalcogenide glasses. From Eq. (12-58), a
12.4.8 Acoustooptic Glass figure of merit for an acoustooptic mate-
rial is
Acoustic waves create a time-varying re-
fractive index grating in a material via the n6p2
M = (12-59)
photoelastic effect. The grating spacing is QV3
12.4 Special Glasses 659
Table 12-8. Properties of acoustooptic glasses (from Gottlieb (1986) and Izumitani (1986)).
Properties and figures of merit for several (transition metal ion, organic dye, molecu-
glasses are compared in Table 12-8. The lar group, etc.). Absorption causes core
selection of glass also depends upon the level excitations followed by secondary ra-
operating wavelength. Compared to crys- diation and relaxation processes. These
tals, glasses are attractive because they are lead to the creation of large numbers of
isotopic and can be prepared in large sizes electron-hole pairs, subsequent excitation
of excellent optical quality. of the activator, and fluorescence which is
detected by a photomultiplier tube or other
appropriate detector. Scintillation glasses
12.4.9 Radiation Detection Glass are available in bulk form for energy
Glass is used in two forms for detection calorimetry and in fiber form for particle
of high energy radiation and particles: as a tracking.
pure glass for the generation of Cerenkov Scintillation glass is produced by doping
radiation by energetic particles and as a glass with ions such as those used for phos-
doped glass for scintillation caused by X- phors and lasers. The fluorescence effi-
rays, gamma rays, charged particles, and ciency for excitation by ionizing radiation,
neutrons. If a particle travels through of however, is not the same as for optical radi-
medium of refractive index n at a speed ation. The development of scintillation
greater than that of light (c/n\ Cerenkov glass was pioneered by Ginther (Ginther
radiation is created. Since the Cerenkov and Schulman, 1958; Ginther, 1960).
radiation is in the blue-violet, for the radi- Among the glasses investigated were ce-
ation to be detected the glass must main- rium-activated lithium-magnesium-alu-
tain good transparency in this spectral re- minum silicate glass. Variants of this glass
gion. Large blocks of optical glass having a are still currently in use. The 5 d -> 4 f tran-
high refractive index, rc^l.7 are used in sition of Ce 3 + provides fluorescence at
Cerenkov counters capable of detecting ~ 400 nm which is well matched to the
particles traveling at 0.6 of the speed of peak spectral sensitivity of photocathodes.
light in vacuum. Because the absorption of Ce 4 + overlaps
High energy particles and ionizing radi- the emission of Ce 3 + , the glasses are pre-
ation are detected by scintillation from pared under reducing conditions to keep
glass activated by a fluorescing species the cerium in the trivalent state. The com-
660 12 Optical Properties of Glasses
position of the host glass affects the stop- Phosphate glasses containing cobalt or
ping power and overall detection effi- silver are used for personnel dosimeters.
ciency. Cerium-activated glasses contain- When exposed to radiation, the cobalt
ing large quantities of BaO to increase the containing glass becomes colored due to
density have been investigated for elec- the formation of color centers. Irradiation
tronic and hadronic calorimetry (Bross, of silver phosphate glass produces silver
1986). particles. The fluorescence stimulated by
Cerium-activated glass is also used for ultraviolet radiation of the glass is then
neutron detection where 6 Li is the neutron used to measure the radiation dose.
sensitive component (Spowart, 1976,1977).
6
Li interacts with a neutron to produce a
2.72 MeV triton and a 2.04 MeV alpha 12.4.10 Radiation Shielding Glass
particle; these lead to excitation of the
Ce 3 + fluorescence. Scintillation glasses are Glass is used for remote viewing of radi-
produced with lithium present in its natu- ation environments such as X-ray facilities,
ral isotopic abundance, as enriched 6Li hot cells in nuclear research, irradiation
(95%), or depleted (99.9% 7Li); weight per- facilities for food preservation, and medical
centages are in the range 2.5-7.5%. The sterilization and therapeutic installations.
Ce 3 + fluorescence decay from these glasses In these applications the optical glass must
consists of a fast component (~ 20 ns) and provide both adequate shielding and not
a slow component (~60ns). Longer life- discolor during exposure to the radiation.
time decay(s) associated with trapping cen- High-lead-content glasses are used for ra-
ters may also be present in scintillation diation shielding glass. These glasses have
glass. The inertness of the glass to radia- about one-half the absorption of lead of
tion damage (color center formation) is im- comparable thickness.
portant for use in high radiation intensity When normal fused silica and multi-
environments. component glasses are exposed to ionizing
Trajectories of highly ionizing charged radiation and high energy particles, charge
particles can be recorded in glass and re- carriers and a variety of atomic defects are
vealed by etching with concentrated hy- produced. This results in electronic (charge
drofluoric acid or sodium hydroxide to re- rearrangement) damage and, if the parti-
move material selectively along the track. cles have sufficient momentum, atomic or
The half-angle of the resulting cone-shaped ionic displacement damage (Williams and
etchpit is a measure of the ionization rate Friebele, 1986). Coloration (browning) of
of the particle. Of the many glasses in- optical glass begins at radiation doses
vestigated for this application, phosphate of ~10 2 Gy and becomes very dark at
glasses provide the greatest sensitivity ~ 5 x l O 4 G y . Radiation-resistant glasses
(etching rate along the particle trajectory have been developed to overcome this col-
to general etching rate) and the highest oration. This is accomplished by the intro-
charge resolution (Wang et al., 1988). duction of a small quantity of polyvalent
Among the uses of these glasses are identi- ions that act as electron acceptors and re-
fication of the mass and atomic number of duce the probability for generating stable
relativistic heavy cosmic rays and high res- color centers. A commonly used ion is
olution studies of relativistic heavy nuclei cerium which is added as CeO 2 in the
at accelerators. range of 0.3-3.0 wt.%.
12.5 Future 661
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13 Mechanical Properties of Glasses
Rolf Bruckner
a length
A crack propagation parameter
b broadness
c spring back value
C
P specific heat
C stress-optical coefficient
D relative distribution of the tensile strength
E Young's modulus
Et specific elastic factor for the i-th oxide
£(0 m ax relaxation modulus
/ factor
F load in Newtons
Fz drawing force
G shear modulus
Gi specific fracture energy
GSp specific fracture energy
h deformation rate
k Boltzmann constant
K compression modulus
Kad adiabatic compressive modulus
Kiso isothermal compressive modulus
Ki stress intensity factor for mode I
Klc critical stress intensity factor for mode I
I length
Mt molecular weights
m mass flow
An birefringence
N interference order
Pi content of z-th oxide in wt.% or in mol%
Q activation energy
r distance
r mean atomic distance
t time
T absolute temperature
% surface temperature
interior temperature
TD drawing temperature
Te glass transition temperature
U dissociation energy
*>\ longitudinal sound velocity
V{ fracture or crack velocity
v, specific factors calculated from the ionic radii
v, package density of the ions
668 13 Mechanical Properties of Glasses
ht high temperature
MH microhardness
MHK Knoop microhardness
MHV Vickers microhardness
13.2 Glass as an Elastic Solid Material 669
Methods for measuring these material and Brown, 1984). The introduction of
properties are described in many standard cations with still larger field strengths, such
books, such as those by Schreiber et al. as Ca2 + , leads to correspondingly higher
(1973), Davidge (1979) or Scholze (1988). E-values, as do additions of A12O3 and
Since very early on measurements have B 2 O 3 which reduce the number of non-
shown that glasses are excellent elastic ma- bridging oxygen atoms, B 2 O 3 by the so-
terials for which Hooke's law is fulfilled: called boron oxide anomaly (Scholze,
1988) provided enough alkali oxide is pres-
E = G/S (13-4) ent to ensure a network-forming quality
(j is the applied tensile or compressive for Al3 + and change to four-fold coordina-
stress and e the deformation in the special tion for B 3 + . Livshits et al. (1982) showed
case of a glass rod, s = Al/l91 the length and that E increases from 59 to 74 GPa with-
Al the elongation of the rod. Thus, glass is in the series 25Na 2 OxAl 2 O 3 (75-x)SiO 2
usually an elastic body at room tempera- when x varies from zero to 25.
ture. The larger its elastic modulus is, the As in the case of many other properties
less it can be deformed by a certain stress. the borate glasses show a totally other de-
Similar behavior shows the shear or tor- pendence on E with increasing alkali oxide
sion modulus, G = i/y, where T is the shear as compared with the silicate glasses. Start-
stress and y the shear or torsion angle. The ing from the very low £-value of 17.5 GPa
relationship to K and fi is given by Eq. for B 2 O 3 glass, the elastic modulus in-
(13-3). creases with alkali oxide concentration up
to 60 GPa (Takahashi et al., 1983). Two
13.2.1.2 Composition Dependence structural reasons are responsible for this
behavior. The B 2 O 3 glass has a very open
Silica glass with its three-dimensionally
structure and the network is much less in-
connected network is expected to have a
terconnected than that of silica glass due to
large £-value £ = 72 GPa (Deeg, 1958).
the disc-like triangular BO 3 groups. If al-
If alkali oxide is introduced the network
kali oxide is added, the free volume is filled
is weakened and E decreases (Fig. 13-1).
at least partly by the alkali ions and the
At comparable alkali concentrations the
BO3-groups are changed to BO4-tetrahe-
Young's modulus decreases with decreas-
dra in proportion to the alkali oxide con-
ing field strength of the cations. In this way
tent, an effect which is well-known as
E decreases from Li- to K-silicate glasses
boron oxide anomaly (see Chap. 5).
(Deeg, 1958; Kozlovskaya, 1959; DeGuire
A similar coordination change takes
place in alkali germanate glasses, from the
pure GeO 2 glass in which Ge 4 + is four-fold
coordinated to six-fold coordination in
proportion to the alkali oxide concentra-
tion up to about 12 to 17 mol% depending
on the type of alkali. In this way the
Young's modulus changes from 43 GPa for
GeO 2 glass to a maximum value of 73 GPa
Figure 13-1. Young's modulus, E, of binary alkali sili- at a Na 2 O content of 17 mol%. Above that
cate glasses at room temperature from various au- value the coordination is retrograde and
thors, composed by Scholze (1988). the ^-modulus is also (Osaka et al., 1985).
13.2 Glass as an Elastic Solid Material 671
0.04
The shear modulus has been investi-
gated much less than the Young's modulus.
But the shear modulus can be discussed in
the same manner as the Young's modulus
because G « 0.4 to 0.3 £, as follows from
Eq. (13-3). 10 20 30 40 50
From its definition the Poisson ratio — R20 in mol % —
summary of these specific factors is given 145 GPa is obtained (Williams and Scott,
by Scholze (1988). 1970). It is well known that a high Young's
Apart from the purely empirically eval- modulus is usually connected to a high
uated specific factors, Makishima and strength, apart from or under comparable
Mackenzie (1973,1975) calculated the elas- surface conditions (see Sees. 13.3.1 and
tic properties using a physical background. 13.3.2).
They regarded the Young's modulus as de-
pendent on the packing density of the ions, 13.2.1.3 Temperature Dependence
Vt9 and on the dissociation energy, (7, re-
Usually bonding forces decrease with in-
lated to the unit of volume. In this way they
creasing temperature. This leads to a de-
obtained for single component glasses:
crease of the elastic constants as was mea-
E = 2VtU (13-6) sured by Spinner (1956) and McGraw
(1952) for silicate glasses (Figs. 13-4 and
For multi-component glasses, the sum
13-5). The increase of /a with temperature is
over all components must be calculated:
750
(13-7)
z
i =1 700-
with Q the density of the glass, p{ portions
in mol%, Mt the molecular weights, and 650-
V{ the specific factors which can be calcu- 350
lated from the ionic radii. Together with
the factors Ut in KJ/cm3, Makishima and 300-
due to the fact that the glass structure ap- from 74.5 and 71.5 GPa for a sodium cal-
proaches with increasing temperature the cium silicate glass which had been cooled
value fi = 0.5 of melts and fluids. The de- normally and quenched. After having an-
crease of E and G depends on the glass nealed the same glass near Tg for several
composition. Increasing alkali oxide con- hours they found E = 16 GPa. Similar re-
centration leads to a steeper decrease of E sults were obtained by Halleck et al. (1986).
and G, the steepest decrease for Li 2 O-SiO 2 Investigations on glass fibers have
glasses following the series K 2 O -> Na 2 O shown very drastically the effects of ther-
-• Li 2 O according to Galyant and Pri- mal and mechanical prehistory on the elas-
menko (1978). These authors also found tic constants. Typical of these effects are the
that A12O3 diminishes this effect drasti- two following examples for £-glass fibers
cally. One exception exists again for silica produced under different drawing condi-
glass: it shows an increase of E and G with tions (Pahler and Bruckner, 1985 a, b):
temperature by 9% for E at 900 °C which First, Figs. 13-6 a toe show that the
might be due to its low thermal expansion Young's and the shear moduli are decreas-
and other thermodynamical effects, such as ing with decreasing fiber diameter. Since
the entropy effect, based on an elastic an- the square of the fiber diameter is recipro-
isotropy of the glass network (Coenen, cal to the fictive temperature of the fibers
1983). (that temperature at which the glass struc-
ture is frozen-in), the fictive temperature
increases with decreasing diameter and the
13.2.1.4 Dependence on Thermal
moduli decrease. This tendency is indepen-
and Mechanical Prehistories
dent of the drawing temperature, TD, and
Most properties of glasses are dependent drawing force, but it depends on the mass
on the prehistory. Among the various pre- flow which is kept constant in Figs. 13-6 a
histories (Bruckner, 1990), the thermal and to c by variation of the pressure on the
the mechanical are the most important nozzle. The strength, on the other hand,
ones. A typical consequence of the struc- increases with decreasing fiber diameter,
ture of glasses, with its failure of long range a phenomenon which will be discussed in
order, is that the structure can be changed Sec. 13.3.3.
continuously by thermal and mechanical Second, if using the Young's and shear
influences. If these influences are removed, moduli the Poisson ratios as a function of
the properties will change back to their the reciprocal radius at constant mass flow
previous values. This process takes time are calculated, one gets values which are
depending on temperature and on the dis- not only near 0.5 but partly above 0.5
tance from the metastable state of the glass. (Figs. 13-7 a to c). This indicates that these
With respect to elasticity this phenomenon Poisson ratios are apparent ones because
is called elastic aftereffect and is closely re- the formula fj* = E/G — 1 is only valid for
lated to relaxation effects (see Chap. 3 of isotropic materials (Pahler and Bruckner,
this volume). The fact that the Young's 1985 a, b). The fibers, however, are aniso-
modulus usually decreases with increasing tropic and show birefringence (see Sec.
temperature makes plausible that very 13.3.3).
quickly cooled glasses have lower E-values Thus, the first example indicates prefer-
than slowly cooled glasses. Stong (1937) entially the thermal prehistory, while the
has found a change of the Young's modulus second example shows both influences, the
674 13 Mechanical Properties of Glasses
33-
1L 30-
V
\
T D =1423K
m =5mg/s
TD = 1623K
m =5mg/s
\ T F 2 =3,8mN -x F z =1.2mN
8 f" 25- Q) ^"""""^--•^ c)
23:
80: \
75-
70-
s
x
^ ^ *——-—
66:
3500-
u 2500- /
T __5_ ?_
1500-
h
0 0.05 0,1 0,15 0,2 0 0.05 0,1 0,15 0,2 0 0,05 0.1 0,15 0,2
1
Reciprocal fiber radius in urn"
Figure 13-6. Shear and Young's moduli and strength of E-glass fibers versus the reciprocal of fiber radius under
various fiber drawing conditions (a to c) but at constant mass flow. Fz = drawing force, m = mass flow.
v
»w a) b) ; c)
11 T D =773K
0#4^
T D =1623K TD=1073K
0,2- m =5mg/s ffi =3mg/s m =243mg/s
D
E-Glass Fz = 1#2mN CaBa F 2 =0,8mN [ NaPoLi F z =0 f 8mN
a
0.6-
ent Poissor
TD = 673K
0,4- %—
TD=1023K
0.2- m =5mg/s m =3mg/s m =2.3m/s
F 2 =1.3mN F z =0,9mN Fz =2.45mN
%
a 0.6-
ex
^f
0A- ,/# T D =973K ^f^=648K
m =3mg/s m = 1.7mg/s
0,2- F z =3.0mN Fz =3,24mN
0 0,05 0,1 0.15 0.2 0 0.05 0.1 0J5 0.2 0 0.05 0.1 0.15 0,2
Reciprocal fiber radius in u.m~1
Figure 13-7. Apparent Poisson ratio of glass fibers versus the reciprocal of fiber radius under various drawing
conditions but at constant mass flow for a) £-glass, b) Ca-Ba-metaphosphate glass and c) Na-Li-metaphosphate
glass.
thermal and the mechanical prehistory, the It is plausible that time-dependent ef-
latter one produced by the stress during fects occur during phase-separation pro-
the fiber drawing process which causes the cesses. This because to the progress of
freezing-in of strains and, at least in the phase separation constitutes a kind of pre-
case of Na-Li-metaphosphate glass fibers, history for glasses which have composi-
also orientations of PO 4 -chains (Stock- tions within a solubility gap. Usually these
horst and Bruckner, 1982, 1986). effects are found to be low, within changes
13.2 Glass as an Elastic Solid Material 675
of 2 to 5% (Pye etal., 1974; Shaw and sification of silica glass (up to 16%) de-
Uhlmann, 1969, 1971; Tille etal., 1978). pends strongly on the experimental condi-
A common phenomenon which is not tions of the compression process, specifi-
only connected to the glassy but also to the cally, on whether it is uniaxial or isostatic.
crystalline state is the dependence of the A uniaxial compression process provides
elastic constants on thermodynamic prop- much higher shear stresses which act dur-
erties, such as heat capacity, thermal con- ing the compression experiment, and thus
ductance and thermal expansion. There- a higher degree of permanent densification
fore a distinction has to be made between compared with an isostatic compression
the isothermal and adiabatic elastic con- process. Seifert et al. (1983) showed by
stants. If the Young's modulus or the com- means of Raman spectrocopy that this
pressibility is measured by static methods, process is accompanied by a decrease of
the isothermal moduli are obtained. When, the mean S i - O - S i angle. The degree of
however, dynamic methods are applied, densification is, of course, also dependent
the adiabatic moduli are measured, if the on the glass composition and on the start-
frequency of the dynamic method is high ing condition of the glass structure.
enough that no temperature equilibration Uhlmann (1973/74) showed that the densi-
during torsional or tensile and compressive fication is increased with increasing tem-
stresses can take place. Therefore, if Kad is perature and pressure, and no limit seems
the adiabatic compressive modulus, which to exist. The dependence on the composi-
may be measured easily by ultrasonic ve- tion is more complicated: in the systems
locity and density, the isothermal modulus Na 2 O-SiO 2 and K 2 O-SiO 2 , densifica-
can be calculated by the following equa- tion at 200 °C and 3 GPa increases with
tion and vice versa: R2O-concentration from pure silica glass
with 2.2% to R 2 O = 10 mol% up to 6.5%.
= Kis TH2/cp (13-11) Above 10mol% R 2 O densification de-
with T the absolute temperature, /? the creases again. Two effects are in conflict.
cubic thermal expansion coefficient, and cp On the one hand the mobility of the glass
the specific heat. structure increases with increasing alkali
The difference between the isothermal content, which increases the densification;
and adiabatic compressibilities is about 5%. on the other hand, the free volume is filled
by the alkali ions which leads to a reduced
13.2.2 Inelastic Properties of Glasses densification effect. Fig. 13-8 shows this
latter influence in comparable uniaxial
13.2.2.1 Densification compression experiments as a function of
Elastic deformations are by definition pressure and alkali concentration (Macken-
reversible. At very high pressures, however, zie, 1963, 1964; Bridgman and Simon,
the deformation can be irreversible; this 1953).
means that plastic flow takes place and the
result is an increase of density. This den-
13.2.2.2 Mechanical Losses
sification can be reversed by annealing
around Tg as was shown first by Bridgman Another inelasticity effect in glasses is
and Simon (1953) and later by Cohen and the internal friction. There are several act-
Roy (1961) and by Mackenzie (1963,1964). ing mechanisms which are responsible for
The results indicate that the degree of den- the internal friction or mechanical losses. If
676 13 Mechanical Properties of Glasses
sured by various authors (Fitzgerald, 1951; Figure 13-11. Logarithm of the shear modulus at con-
Kirby 1953,1954,1957; Day and Rindone, stant frequency of 5 rps for a sodium disilicate glass
1962; Coenen and Amrhein, 1961) are as versus temperature (Coenen and Amrhein, 1961).
Courtesy of l'lnstitut National du Verre.
follows. The height of the loss maxima in-
creases with increasing sodium oxide con-
tent and with increasing cooling rates of
the glass samples. The loss peak is shifted tion energy for the alkali oxide loss peak
at lower temperatures and the activation corresponds with that for the ionic conduc-
energy is decreased from 21 kcal/mol (an- tivity, thus both processes are based on the
nealed) to 16 kcal/mol (quenched glass) mobility of the alkali ions. The activation
as was shown by Fitzgerald (1951). This energy decreases with decreasing field
author also demonstrated that the activa- strength, i.e. from Li + to K + .
678 13 Mechanical Properties of Glasses
f theoret. strength
1989). The reason that cracks at the surface
10*- structural influence positively the strength of glass as
> glass fibers defects
compared with cracks in the interior may
surface defects
I pristine and acid- and be seen in the fact that the tensile strength
| polished glasses microcracks is about one order of magnitude less than
the compressive strength; the flexural
normal glass
products heavy surface strength is in between because one side is
> scratched glasses
defects under compressive, the other one under
macrocracks
tensile stress before fracture. Thus if sur-
Figure 13-13. Overview of the strength of glasses face cracks are removed by etching with
(Kruithof and Zijlstra, 1959). HF or by flame polishing, the strength of a
glass sample is increased.
The real strength is influenced not only
cracks and cracks, of which those at the by the size of the specimen but also by
surface diminish the strength in the most corrosion phenomena. Norville and Minor
drastic manner. Figure 13-13 gives an (1985) have investigated 20-year-old win-
overview of the strength of glasses and the dow panes and have found clearly higher
origin of the reduced values (Kruithof and strength values on the inner side compared
Zijlstra, 1959). to the outer side. Still higher strength val-
Most interesting are the strength values ues resulted for the inner surfaces of insu-
of glass fibers which are close below that of lating double glazed windows.
the theoretical strength. This was recog- Very large surface cracks are created by
nized already by Griffith (1920), who ob- collisions with small particles or stones.
served a drastic increase of strength with The loss of strength is dependent on the
decreasing fiber diameter. After having ex- impact of the projectile (Wiederhorn et al.,
plained the difference between theoretical 1979).
and experimental strength with his famous Smaller cracks can be observed by elec-
equation: tron microscope, as was done by Varner
and Oel (1975), in order to attribute the
(13-16) strength to certain faults and to study the
where / is the length of that crack which action of HF-etching of the surface. A
leads to fracture, Griffith interpreted the combination of electron microscope and
high strength of glass fibers as being due to strength measurements was also applied
very short crack lengths in pristine fibers. by Pavelchek and Doremus (1974), who
An important point is the size of a sam- were able to show that the cracks produced
ple, because the probability for the occur- by grinding the surface with SiC paper,
rence of voids and cracks increases with which determines the strength of the glass,
the size of a specimen. Thus, the strength of have a depth of 6 jam, a value which
fibers decreases with increasing fiber length Griffith (1920) had already found by his
at comparable diameters (Anderegg, 1939) estimates from real strength values of bulk
and the strength of a bulk glass with a glasses.
much larger volume than that of a fiber is The reason for the difference between
much lower. This size effect is also well- the theoretical strength (10 to 30 GPa) and
known for the strength of sheet glass the strength of glasses with crack-free sur-
(Blank et al., 1990; Struck and Briinner, faces (about 4 GPa) is a question of special
13.3 The Phenomenon of Uncontrolled Brittle Fracture 681
Mode II is the first shear mode or the edge where KY is the stress intensity factor for
mode, and mode III is called the second mode I by which the stresses before the
shear mode or the tearing mode. Mode I is crack tip, r, can be easily calculated. For a
best realized if the fracture is a brittle one, crack with the length of 2 a which is under
which again is best realized for glasses. The an overall tensile stress, cr, the stress inten-
stresses for mode I before the crack tip are sity factor is given by:
(see Fig. 13-15):
x,= na (13-18)
Kr <p
G = cos For the special case of a long plane plate
' «xx ~—
2nr ~~ (1 ~ s i n <P/2 ' s i n 3 (p/2)
(13-17a) with a broadness b and with a crack at one
side of depth a which is under tensile stress,
u
yy
cos — (1 + sin cp/2 • sin 3 (p/2) cr, perpendicular to the crack, the stress
(13-17b) directly before the sharp crack tip, ar9 at
the distance r is given (see, e.g. Kerkhof,
(13-17c) 1970 or Paris and Sih, 1965) by:
sin (p/2 • cos (p/2 • cos 3 (p/2 or = 2o« (13-19)
2nr
(13-17d) !f t he condition a<b is not fulfilled, Eq.
= (7™ = 0 (13-17e) (13-18) must be multiplied by a certain
factor on the right side, e.g. f{a/b) =
1.99 - 0.41 (a/b) + 18.7 (a/b)2 - 38.48 {a/b)3
+ 53.85 (a/b)4. Equation (13-19) shows that
the stress, or, at the crack tip is much
zy higher than the outer tensile stress, o. For
example, at a distance of several atomic
spaces, say r = 10A = 10~ 9 m, and for a
crack depth of a = 1 mm, the stress or is:
or = 2000 o. \ior > <TC, with oc the strength
of the glass plate, the fracture is sure. For
the special case or = oc the critical value
for the stress intensity factor KY is reached
and this is called the critical stress intensity
Figure 13-15. The crack tip front with the correspond- factor, Klc, or the fracture toughness:
ing coordinates and the components of stresses in the
advanced field of the crack (Kerkhof, 1970). Tea (13-20)
13.3 The Phenomenon of Uncontrolled Brittle Fracture 683
This is a material-specific property and is This is the reason why today the critical
important as a fracture criterium. From specific fracture energy, GIC, is measured
the energy balance, the specific fracture en- indirectly by the determination of the criti-
ergy, GI? is obtained for the plane stress cal stress intensity factor, Klc. It must be
condition: emphasized, however, that the fracture
G, = Kf/E (13-21) criterion, <rc «J% a = Klc, is no theoreti-
cally founded law, but an experimentally
If the critical stress is exceeded, the crack based fact. Klc is also defined as that stress
propagation becomes unstable and GY be- intensity factor at which a rapid crack
comes the critical specific fracture energy, propagation occurs. Rapid is understood,
GIC = K2C/E. For an ideal brittle material for practical reasons, to be a crack propa-
Gj = 2y (y the surface energy) which leads, gation larger than about 10 mm/s. The in-
together with Eq. (13-18) to formation derived from Klc is the permissi-
ble stress and crack length which ensure
a) (13-22) that no fracture takes place immediately.
which is equivalent with Eq. (13-16), if KIC-values for silicate glasses do not dif-
a = 1/2. This equation leads to an unstable fer much with composition. Typical values
equilibrium, because, if 2 y > a2 n a/E the are given in Table 13-1 (Wiederhorn, 1969).
crack would be closed and if 2 y < a2 n a/E This table also shows the above-mentioned
the crack would be opened, an effect which discrepancy between the fracture surface
was realized by Stavrinidis and Holloway energy, y, calculated from KIC and the sur-
(1983) in load-changing experiments where face energies, which are estimated from the
fracture has to be prevented. surface tensions. The former, in Table 13-1
column 3 to 5, are about one order of mag-
In real fracture experiments with glasses
nitude larger than the latter, e.g. for silica
it was found that the fracture energy is
glass at 300 K y = 4.37 N/m calculated from
clearly higher than that for ideal elasticity.
Klc = 0.794 MPa m 1/2 and from surface
Marsh (1964) interpreted this problem to
tension y = 0.34 N/m (see Scholze, 1988).
mean that something other than elastic en-
ergy still has to be considered, such as plas-
13.3.2.2 Fractography and Crack Velocity
tic deformation at the crack tip. Irre-
versible chemical reactions may also take The usual brittle fracture of glass is char-
place (Wiederhorn and Townsend, 1970). acterized by the fracture or crack velocity
Table 13-1. Fracture mechanics data for some glasses (Wiederhorn, 1969).
etc. In this way a single Wallner line is creasing probability for the presence of
formed as a trace by the superposition of cracks with decreasing radius or volume.
the fracture process with the velocity, V{9 Of all possible cracks, surface cracks are
and the elastic ultrasonic wave released at most important for the strength values.
point A. In order to calculate V{, the pulse Thus, Thomas (1971) found that rods with
velocity Vt must be known. For that reason 1.3 cm diameter showed a mean strength
it is necessary to determine the whole frac- value which was about 35% lower than
ture process from a field of crossing Wall- that of fibers with 3 to 50 \xm diameter
ner lines or to determine the crack velocity made from the same glass. The measured
point by point from angle measurements at highest strength values, however, did not
one or two crossing Wallner lines (see for differ. This observation is related to that of
example Kerkhof, 1970, 1980). Bartenev (1968) who has found repeatedly
that industrial glass fibers exhibit no sim-
ple distribution of strength values, but a
13.3.3 The Phenomenon of the High Strength distribution with three distinct strength
of Glass Fibers maxima as is shown in curve 1 of Fig.
The famous investigation of Griffith 13-19. Very carefully prepared pristine
(1920) and the results on the increasing glass fibers show a distribution like curve 2
strength of glass fibers with decreasing di- and annealed fibers that like curve 3. The
ameter has not only enormously increased maximum at 3000 MPa is due to a defect-
knowledge on the large scale of strength free glass fiber while the maximum of curve
values, especially for glasses, bulk glass 2 at 2000 MPa is due to ultrafme defects at
samples, glass fibers and glass products, the surface and that at 900 MPa is due to
but has also suggested for a long period very fine cracks or surface defects of first
that the strength of glass fibers depends order according to Bartenev. Ritter et al.
only on the diameter (170 to 3400 MPa for (1978) have produced surface defect-free
1 mm to 3 jam diameter). This was at least silica fibers with strength values of up to
partly confirmed by various other authors: 6 GPa (see also Kurkjian et al., 1982).
Anderegg (1939), Hasegawa et al. (1972) Decreasing strength values from 6 to
and Rexer (1939). In contrast, radius- 2.6 GPa may be explained by corrosion ef-
independent strength was measured by fects or by the action of very small atmo-
Thomas (1960). spheric dust particles (Maurer, 1977).
During various discussions about these
contradicting results the question arose 1
ibu fion-
Pahler and Bruckner (1981, 1985 a, b) and nozzle temperature Tn pressure on drawing speed Vz
the nozzle p
Stockhorst and Bruckner (1982, 1986), the
properties of pristine glass fibers depend
on two main factors: thermal and mechan- mass flow m-a^p exp (- Z?1 / 7"n) + 6
ical prehistory. Only if the detailed and
t
complete rheological variables (tempera- fiber radius /? =
drawing force F - a2 / n 1 / 3 e x p ( 6 2 / r n )
ture, velocity and pressure (or mass flow)) [ffi/[pjrVz)]v2
during the drawing process are known and
varied and the drawing force, drawing
T T
drawing stress cr=Fz/[jrR2) cooling rate T=a3/R
stress, fiber diameter and quenching rate
can be estimated, is a separation of thermal Figure 13-20. The most important parameters for fi-
ber preparation by the nozzle-drawing method and
and mechanical prehistory possible.
their mutual dependence.
With respect to the properties of pristine
glass fibers it is necessary to coat the fibers
with a protective layer of polymer or to isotropic structure of bulk glass (Pahler
catch the fibers by electromagnetically op- and Bruckner, 1985 a). £-glass fibers as
erated clamps during the fiber drawing well as metaphosphate glass fibers show
process. A typical criterion for a flawless values of the apparent Poisson's ratio
pristine fiber is that the fiber explodes into which are very different from those for the
very small pieces at fracture without leav- bulk glasses and sometimes exceed the
ing any pieces between the two clamps. In value ^ = 0.5 (Fig. 13-7 in Sec. 13.2.1.4).
this way maximum strength values were Another interesting point is that the
obtained by Pahler and Bruckner (1981) elastic moduli do not parallel the strength,
at low drawing rates or low mass flow as is usual for bulk glass when the compo-
rates, at low relative humidity (< 30% for sition is altered, but follow a contrary
£-glass) and at a viscosity of lg rj = 2.8, rj in course to the strength (Fig. 13-6 in Sec.
dPa s. In such a way tensile strength values 13.2.1.4). Thus, something must be changed,
up to 4000 MPa were obtained for E-glass if the Griffith Eq. (13-15) is to remain valid.
fibers. The fiber radius itself is not the only This change may be seen in the difference
parameter which is responsible for high between bulk and fiber glass structure, as
strength values - much more important are will be shown later in this section.
the temperature profile, the deformation Deviations from Hooke's law at high
rate, cooling rate and drawing stress within stress levels (Fig. 13-21) indicate that the
the originating fiber (along the gob), which measured tensile strength can reach 50 to
are all related to the inverse fiber radius 90% of the maximum attainable theoreti-
and the wetting condition of the nozzle cal strength (Pahler and Bruckner, 1985 b),
(Fig. 13-20). Thus, Griffith is confirmed, which is determined largely by the ionic
but only partly and in an indirect manner. portion of the bonding. Flaws on which
Young's modulus, the shear modulus, fracture depends lie in the nanometer
and calculated from these values the ap- range and tend to be sharply angular and
parent Poisson ratio as a function of the oriented along the length of thefibers.In
mentioned drawing parameters all give such a way only the much smaller cross
direct evidence of the anisotropic structure section of an elongated microcrack perpen-
of the fibers when compared with the dicular to the fiber axis is acting when frac-
688 13 Mechanical Properties of Glasses
10000
9000
8000
| 7000
g 6000
c
<
S 5000
CT1
£ 4000
3000
25Na2 O-25Li 2 O-50P 2 0 5
TD = 375°C
2000
1000
20 40 60
0- 50 100 150
(a) — Drawing Stress o z in MPa
(c) Drawing stress o in MPa
10000
9000
/ / m=2,0mg/s
20 40 60 80 100 120
(b) — — Drawing stress in MPa •-
25Na2O-25Li2O-50P2O5
TD=400°C
Figure 13-22. Birefringence of glass fibers versus
drawing stress during fiber spinning; parameter: noz-
zle temperature, a: £-glass fibers; b: calcium-barium
metaphosphate glass fibers; c and d: sodium-lithium
metaphosphate glass fibers with the mass flow, m, as 50 100 150
parameter and TD = drawing temperature. Drawing stress o in MPa •
fracture but will show birefringence, if the terval will be, and the strength becomes
stress optical constant is not zero. At inter- time dependent. This kind of fracture is
mediate stresses, however, glass does not called static fatigue. This is equivalent with
fracture immediately but supports the the fact that the Klc value will be reached
stress only for a certain time interval. The only after a certain time during loading.
higher the stress, the shorter this time in- The origin of this dependence of load on
690 13 Mechanical Properties of Glasses
loading duration is that flaws and cracks glass, because fracture happened immedi-
increase slowly under load until they have ately. This shows a dependence of the elas-
reached the critical crack length of Klc at tic constant on temperature and pressure
which rapid crack propagation or failure (see Sec. 13.2.1.3) other than that for usual
occurs. Therefore it is important to know silicate glasses. Possibly, the stress at the
the dependence of fracture propagation crack tip is released first and when the
velocity on various effects such as stress, pressure dependence becomes normal at
temperature and surrounding medium. higher load, the fracture velocity is turned
On the basis of a detailed analysis of immediately into the unstable condition.
these effects and from exact measurements The main results obtained from subcriti-
of subcritical crack propagation the proof cal crack propagation in glass in various
test was developed, particularly by Wieder- environments may be summarized by the
horn and Evans (1974). If stresses are ap- following generalization, in addition to
plied to glasses at constant stress rates, the those already mentioned:
fracture stress, that is, the strength of a - The Vf — Klc curves may be divided into
glass, depends on the stress rate. The three different regions (Wiederhorn, 1967),
higher the stress, the larger the stress rate. all of which can occur in a material but do
This phenomenon is called dynamic fa- not necessarily need to occur (Fig. 13-23):
tigue. Region I is determined by the velocity
which is needed for the surrounding me-
13.4.1 Subcritical Crack Propagation dium to react with the glass at the crack
tip.
In carefully performed measurements it Region II, the horizontal part of the
is possible to apply just those intermediate curves in Fig. 13-23, is determined by the
stresses to a glass sample provided with a velocity which is necessary to transport the
well-defined crack before experiment so surrounding medium to the location of the
that the velocity of the crack propagation crack tip. This velocity limits the influence
can be controlled and varied over many of the medium on the crack propagation
orders of magnitude. Wiederhorn (1974) velocity.
has reported this in a review article. A very Region III is independent of a gaseous
strong dependence on the surrounding at- medium. This region corresponds to the
mosphere or fluid media and on tempera- behavior in vacuum. Liquid media, how-
ture has been found. Measurements in vac- ever, can influence the subcritical crack
uum at constant temperature indicated propagation up to still higher velocities
that the logarithm of the subcritical frac- due to physical processes (Fig. 13-24).
ture velocity, \gVf, increases proportion-
ally to the stress intensity factor, KY (not to - The Klc value is a point on the
the stress!), and increases with rising tem- lg V{ — KY curve within region III at about
perature (Wiederhorn et al, 1974), with an 10 mm/s < Vf < 100 mm/s, and is some-
activation energy of about 500 kJ/mole. what arbitrary.
The interpretation of this activation value - At extremely low crack velocity values
is not yet quite clear. (Vf < 10 ~6 mm/s), a value Klo can be as-
It should be emphasized that a subcriti- sumed below which no crack propagation
cal V{ could not be measured for a few happens. This is called the static fatigue
glasses, such as silica glass and borosilicate limit.
13.4 Controlled Fracture Propagation and Time Dependent Phenomena 691
pared to a surface with deep cracks. Vari- 13.4.2.2 Lifetime and Proof Test
ous equations were proposed to describe
One of the main reasons that great ef-
the fatigue curves, e.g., lg t = at + b± lgcr
forts were made with experiments on slow
or Igt = a2 + b2/(T.
crack propagation in glasses was a wish
A special point of interest is the static
to get information about the long-time
fatigue limit. Evidence for the existence of
strength and/or life-time of real structural
such a limit requires measurements at ex-
components of glasses from short-time ex-
tremely low subcritical fracture velocities
periments. Starting from Eq. (13-18) for Kl9
and stresses. Such measurements were per-
it follows by differentiation that
formed by Wiederhorn and Bolz (1970)
who found deviations from the lg V{ — Kx n da
curves within region I (see Fig. 13-23) at Vf with Vf=da/dt
a dt 2KX
1/2
K r values < 0.3 MPam becoming nearly (13-26)
stress-independent (Fig. 13-27). This is if <ja, the applied stress, is assumed to be
equivalent to a limit of fatigue for the in- constant. From the experimental results
vestigated glasses of about 20-25% of the (Figs. 13-23 and 13-24) the empirical Eq.
critical stress intensity factor, Klc. This (13-27) follows for the crack velocity, V{:
limit seems, however, to be variable and
can be changed to 50% of Klc for glasses Vf = AK? = da/dt (13-27)
with low chemical stability (Gehrke et al., where the constant, n, represents the slopes
1986), which is usually combined with low of the curves in Figs. 13-23 and 13-24,
strength. The reason for this may be seen in which are about n = 20 to 30 for the range I
the formation of corrosion layers, as was and n = 80 for range III. A, the crack prop-
described above in connection with aging. agation parameter, is within +0.5 to —0.5
in region I and + 7 in region III for V{ in
m/s and KY in MPam 1 / 2 .
The lifetime, tf, the time at failure, can be
easily obtained from Eq. (13-26) after inte-
gration over KJVf from K Ia , the value at
the beginning of loading with the starting
crack length a, to Klc, where the depen-
dence of KY versus Vf is given by Eq. (13-27)
tf = 2anlc2a;n/[^(n-2)AK^2] (13-28)
where aIC is the strength in an inert envi-
ronment.
An example from Scholze (1988) may be
given here. From Fig. 13-23, it follows that
0.2 0.3 0.4 0.5 0.6
for 10 and 100% relative humidities n = 25
K} in MPam1/2 - — and 22, and A = 2.8 and 4.0, respectively.
For usual sodium calcium silicate glasses
Figure 13-27. Crack velocity, V{, versus J^ of various
XIC = 0.75 MPam 1 / 2 . With a crack depth
glasses under water at 25 °C at very low Vi-values.
Curve 1: sodium calcium silicate glass; curve 2: of 10 nm a critical strength results from Eq.
borosilicate glass; curve 3: alumino-silicate glass; (13-18): <rIC = 4230MPa. The lifetime un-
curve 4: silica glass (Wiederhorn and Bolz, 1970). der a permanent loading of 1/3 of the crit-
694 13 Mechanical Properties of Glasses
0 1 2 3 4
13.5.1 Strengthening by Thermal Tempering Thickness x in m m - * -
Figure 13-28. Parabolic stress distribution of ther-
This kind of strengthening is based on mally strengthened glass plates. Solid curve: normally
quenching glass (flat glass) in air (Gardon, quenched in one way; dashed curve: quenched and
1980) or in liquids (flat glass and glass pip- heat-treated in a second step (Dannheim and Oel,
ing, Gora et al., 1977). The result is that 1983).
compressive stresses are built up in the sur-
face area which contract the surface cracks.
When loading occurs the surface compres- treatment does not consider the visco-elas-
sive stress must first be turned into tensile tic behavior of glasses around Tg, where
stress before the specimen breaks under a solidification and stress-forming processes
certain tensile stress value. are time-dependent and thus dependent on
In order to build up permanent com- cooling rate dT/dt, characterized usually
pressive stresses in the surface, the quench- by a distribution function of stress relax-
ing process has to start from a To above Tg. ation times. Additionally, structure-related
If the quenching rate is kept constant, a changes in viscosity, density and Young's
parabolic temperature profile in the cross modulus have to be considered within the
section of, e.g. a flat glass plate, is built up rg-region during quenching for a more
and kept constant. No stress will be built refined approach to stress profile forma-
up as long as To > Tg because viscosity is tion (Gardon, 1980; Scherer, 1986; Rekh-
too low. When To at the surface, Ta, under- son, 1986).
goes Tg, the thermal expansion mismatch All the above-mentioned effects and
(Hagy and Ritland, 1957; Oel et al., 1979) properties depend strongly on glass com-
between surface layers (Ta<Tg) and the position and geometry but also on surface-
interior of the glass plate with temperature related properties such as the heat transfer
T{ still larger than Tg leads to the first step coefficient, surface tension, contact angle,
of the stress profile because the surface lay- thermal conductivity, and specific heat.
ers are solid and the interior is still liquid. Also of importance are the properties of
The second step of a more pronounced the quenching medium, its temperature rel-
parabolic stress profile is built up at room ative to that of the specimen and its boiling
temperature during temperature equaliza- tendency which influences the heat transfer
tion and the reduction of the temperature coefficient (Singh et al., 1981). Strength can
profile (Fig. 13-28). The first step of stress be increased in these ways by a factor of up
distribution can thus simply be calculated to four (Gardon, 1980).
thermoelastically from the temperature The stress profile shown in Fig. 13-28,
profile at the instant that the surface, and solid curve, with the maximum compres-
after that the midplane, reaches Tg. This sive stress at the surface is optimal only
696 13 Mechanical Properties of Glasses
U
0 0.1 %
mize the interfacial layers (see also Vol. 13, 600-
Chaps. 7 and 11).
Some typical results are presented here.
300-
Fig. 13-32 is an example of the stress-strain
behavior for two composites. The high
strength and the large work of fracture (in-
0.2 0.4 0.6 0.8 1.0 1.2
tegral over the stress-strain curve) are re- Strain in %
markable compared with those of a usual Supremax glass/SiC fibers
bulk glass. The effect is tremendous, an in-
Figure 13-32. Stress-strain diagrams of SUPREMAX
crease in strength by a factor of up to more glass/SiC-fiber composites with 40 and 45 vol% fiber
than 10, and an increase in Klc values by a content compared to that of bulk glass (inserted fig-
factor up to more than 30 are possible. The ure).
great disadvantage of low strength perpen-
dicular to the fiber orientation may be
overcome by a layered structure, e.g. by
0o/90° cross-ply composites. Figs. 13-33 a 13.6 Mechanical Behavior Above
and b show the strength of composites with the Glass Transition Temperature
unidirectionally and bidirectionally ori-
ented SiC-fibers versus the angle of load- While the tensile and flexural strength of
ing. In Fig. 13-33 a it is noteworthy that no glasses is primarily a surface property
decrease in strength is reached before 30°, which depends on the most severe flaws at
and in Fig. 13-33b a reduction in strength the surface and which is valid within the
of only 30% occurs at 0° and 90°, com- pure elastic and brittle region of glasses,
pared with 0° in Fig. 13-33 a. The aniso- the question arises as to what happens with
tropic strength decrease is only 100 MPa the characteristic mechanical properties if
at 45°. viscoelastic and viscous influences become
13.6 Mechanical Behavior Above the Glass Transition Temperature 699
300-
/
I
• o -- 2MPa/s /
250- o E* < 25 / o
a E*^40 a/
200- a/ o -
versus the axial compressive stress for var- cally acting surface influences, the varia-
ious silicate glasses at constant Newtonian tion of the tensile strength values within
equilibrium viscosity r\0 = 10 8 Pas, and in the viscous range is only around 5% and
one case also at rj0 = 10 1 2 Pas. There are the fracture strength values are strictly in-
differences in the tensile strength values of dependent of the surface roughness.
up to 300% depending on the composition
of the glasses, which are given in Tables
13.6.2 Non-Linear Relaxation Behavior
13-2 and 13-3.
The temperature dependence of the When glass melts are treated in such a
high-temperature tensile strength is seen way that the stress limit of fracture is
from the glass containing CaO-MgO, with reached the relaxation behavior will no
4 and 8 mol%, respectively, as an example longer be linear. This was shown by Hes-
(Fig. 13-37): the strength decreases by senkemper and Bruckner (1989, 1990 a) in
60 MPa when the temperature is changed numerous experiments. The main results
from 557 to 697 °C or the viscosity from of these investigations are shown in Figs.
1012 to 10 8 Pas. 13-38 a and b, where the relaxation modu-
The increasing strength with increasing lus E(t)max is plotted versus the deforma-
axial compressive stress in Fig. 13-37 is in- tion rate, h, of a compressed glass cylinder
terpreted as a load-dependent change of within the viscoelastic range (Fig. 13-38),
structure of the glass melts and agrees with and for various glass melts and at various
both stress-dependent relaxation behavior equilibrium viscosities, rj0. The large differ-
(see Sec. 13.6.2) and non-Newtonian flow ences in E (Omax n o t o n ly between different
behavior (see Sec. 13.6.3). viscosities, rj0, but also between the vari-
It is remarkable that high-temperature ous compositions of the glass melts (see
tensile strength within the viscous flow Tables 13-2 and 13-3) are evident. The re-
range is a volume property, as was shown laxation modulus increases with h and with
by Hessenkemper and Bruckner (1989). increasing viscosity.
While surface-dependent strength values Of special interest is that the shift factor
within the brittle and viscoelastic range are of the Wiliams-Landel-Ferry equation is
connected to a relatively high variation of no longer constant above 20 MPa axial
30% and more, which is typical for statisti- compressive stress, <7ax, but decreases with
702 13 Mechanical Properties of Glasses
Table 13-3. Compositions and properties of glasses with exchanged CaO/MgO contents.
- 2 - 1 0 1
(a) •Deformation r a t e : log h',K in m r n / s -
a 32- /
Q_
ID
/glass 3
24-
/ no^O12Pas
glass 3 /
Pas /
16-
/
7
glass 1
8
Figure 13-38. Relaxation modulus
versus axial deformation rate of
the samples, lg/i, at various equi-
8- ^^--^glass 1 / vio Pa^
^ ^ no-1O12 Pas librium viscosities, rj0; a) optical
glass, b) glasses no. 1 and 3 (see
Table 13-3).
-3 -2 -1 0 1
(b) Deformation rate : log h, h in mm/s
o--
~o 0,2-
T581 \ '
\ T* u*
^ 0,4- v 596
<? • O i l
"5, 0.6- .629
o a 634
-1 0,8- • 648 Figure 13-40. Viscosity of a
o657 float glass melt normalized
1.0- by the Newtonian equilib-
rium viscosity, r\0, versus
0i axial compression rate at
b) -*v-*^ various temperatures;
a) normalized initial viscos-
3 in °C:
° OA ity, igrjJrjQ, at the begin-
• 581 \ \ V ning of the compression
v596
A 611 \ \ \ \D^ \
process; b) normalized final
- 0.8 . 629
N
A\ 1 viscosity, lgrjf/fj0, at the
• 634 end of the compression
• 648 process or at the moment
o 657 of the first crack occur-
12- rence.
10" 10' 10" 10" 10
Axial compression rate e in s"
13.7 Further Properties 705
compressive stresses. This effect is similar microhardnesses are given by Eq. (13-32):
to the increasing birefringence and shrink-
MHV= 0.1855 F/d2 and
age of glass fibers at To with increasing
fiber drawing temperature at constant MHK = 1.4233 F/d2 (13-32)
drawing stress (see Sec. 13.3.3). It also con- where F is the load in N, and d the diago-
firms that the isotropic structure of a glass nal line in mm. In the case of the Knoop
melt changes to an anisotropic and even to diamond, d is the longer diagonal line of
an oriented structure under high enough the indentation. The microhardness is ob-
load, which influences not only the flow tained then in 10 7 N/m 2 or lOMPa. The
behavior but also the relaxation behavior diamond penetrates into the glass until the
(see Sec. 13.6.2) and the high-temperature load is compensated by the increasing con-
tensile strength (see Sec. 13.6.1.2) in the tact area. This process is a combination of
manner described. elastic and plastic deformation of the glass
Up to what temperature does this in- as long as no cracks at the edges are pro-
creasing effect continue? Is there a limit, duced. If no elastic component is acting,
and what kind of limit - a saturation or a the microhardness should be independent
maximum? The answer is given by flow of the load, F But this is not the case: it
birefringence measurements of various increases with decreasing load due to elas-
melts, e.g. borate, sulphide and metaphos- tic springback at the moment when the
phate melts, which indicate maxima of the sample is unloaded. If, as is usual, the in-
specific birefringence (zlft/stress)at viscosi- dentation is observed after loading, one
ties between about 104 to 102 Pa s, a region has to regard and evaluate the so-called
at which the fiber drawing process is possi- springback value, c, in Eq. (13-33)
ble (Bruckner, 1987). Thus, at temperatures
below this maximum the anisotropic and MHKcorr, = 1.4233 F/(d + c)2 (13-33)
orientation effect increases and above this in which c as well as MHKcorr are really
maximum it decreases with rising tempera- load-independent values as was shown by
ture. Kranich and Scholze (1976), but c depends
on moisture. It decreases with increasing
relative humidity and increasing loading
time. This was also found by Hirao and
13.7 Further Properties Tomozawa (1987).
Water penetratres into the stressed glass
13.7.1 Microhardness
surface during the measurement and in-
creases the plastic component of the defor-
13.7.1.1 Indentation Process
mation process.
and Phenomena
In order to avoid the elastic springback
The term microhardness is occasionally effect, which is about 50% at the peak,
called diamond indentation hardness. Two measurements of d have been made under
different diamond tools may be applied: load by observation through the glass sam-
the Vickers diamond, which is a regular ple from below (Kranich and Scholze,
pyramid with a peak angle of 136°, and the 1976; Michels and Frischat, 1982) or by
Knoop diamond, which is an elongated measuring and recording the indentation
rhombus pyramid with angles of 172.5° depth (Frohlich et al., 1977, 1979; Weiss,
and 130° at the diamond peak. The two 1987). However, the elastic components
706 13 Mechanical Properties of Glasses
are not totally eliminated by this method the viscosity, a certain connection to the
because both the glass and the diamond polarizability of the various components
react elastically under load. In this respect, may be appropriate for interpretation of
the experiments of Bartenev et al. (1969) these results (Petzold et al., 1961). In this
are of interest, because the plastic deforma- way there seems to be a parallel also to the
tion is also related to a densification of the elastic constants (see Sec. 13.2.1.2), particu-
glass (Ernsberger, 1968) in a way similar to larly the compressibility. It is understand-
permanent densification, as was treated in able that OH groups in glasses reduce
Sec. 13.2.2.1. Bartenev et al. annealed the microhardness as well (Sakka et al., 1981;
glass sample after the indentation process Takata et al., 1982).
and showed that small indentations are The mentioned relation to the elastic
healed completely, whereas large indenta- constants was treated by Yamane and
tions lead to smaller ones which show at Mackenzie (1974), who treated the micro-
the border of the indentation elevations. hardness (MH) as the resistance against
This indicates a very complicated flow and elastic and plastic deformation and den-
densification process on which more re- sification, as given by the expression
search needs to be done. MH « 19(a GK) 1/2 , where a is the thermal
expansion coefficient, and G and K the
shear and compression moduli, respec-
13.7.1.2 Influence of Chemical Composition
tively.
The indentation process is at least partly Bartenev and Sanditov (1982) deduced
a deformation or flow process which is the relation between MH and the elastic
comparable as a first approximation with constants Young's modulus £ and Poisson
the Newtonian, or (according to Douglas ratio ix\ MH = (1 - 2 p)E/[G (1 + //)] which
1958), with a non-Newtonian viscosity at is a rough estimation that the MH is about
low temperatures. Therefore, it is expected 6 to 10% of the Young's modulus of a glass.
that alkali oxides, as substitutes for SiO 2 , Last but not least, Kerkhof and Schin-
decrease (Fig. 13-41) and CaO, MgO, ZnO, ker (1972) found the relation between the
B 2 O 3 and A12O3 increase the microhard- MH and the flow stress, which is propor-
ness. This was confirmed by Ainsworth tional to the molecular strength expressed
(1954) with MHV and by Kennedy et al. by the equation: H ~ v^gy/f)112 in which
(1980) with MHK measurements. Besides vl is the longitudinal sound velocity, Q
the density, y the surface energy, and f the
mean atomic distance.
1000 kp/cm2 ^100 MPa (a2 = 0) for a sheet 13.7.2.2 Stress-Optical Coefficient within
glass of 2 mm thickness has to be applied to the Viscoelastic Range
produce a path difference of 5 = 1, i.e., to
produce the first isochromate. This stress is The stress-optical coefficient depends on
of the order of magnitude of the strength of temperature because the polarizability is
bulk glasses. Therefore it is more suitable also temperature dependent. From room
to use model materials such as polymers temperature to Tg this dependence is small
(Araldite B) in order to determine stress (about 7%, van Zee and Noritake, 1958),
distributions in certain constructions, at but at and above Tg this dependence is very
cracks, edges or holes, because these mate- large and time or rate dependent (Manns
rials have much larger Brewster constants and Bruckner, 1981), thus, there is a certain
(25 to 55) than silicate glasses (about 3). influence of thermal prehistory.
In this way (see case b) it is necessary Figs. 13-44 a and b show the stress-opti-
to use a polarizer and an analyzer (e.g. cal coefficient as a function of temperature
"crossed Nicols") or a polarizing micro- at various load velocities within the vis-
scope with a Berek compensator, a Babinet coelastic range of two glasses, a commer-
or a Brace-Kohler compensator in order to cial colorless sodium calcium container
determine the path difference, S (Kerkhof, glass and a laboratory glass of the same
1980). With the help of a X/A plate it is composition in which Na 2 O is substituted
possible to distinguish between tensile and by K 2 O. The lower the stress rate, the
compressive stress by the color change larger is C. This particular stress rate de-
from the red of first order to blue or yellow. pendence is illustrated particularly in Figs.
Besides pure mechanical stresses produced 13-45 a and b for the same two glasses
in glasses by external forces, other stresses, (Manns and Bruckner, 1981).
such as temporary and permanent thermal The conclusions which may be drawn
stresses, stresses produced by flaws and from these results are that, first, the K 2 O
crystalline inclusions in glasses with differ- containing glass generally shows the larger
ent thermal expansion coefficients are also C-values due to the larger polarizability.
important. Second, the large temperature coefficients
Q)
£ 3.4-
container glass (Na)
I + 1 MPas"1
& 3.3-
• 10 MPas"1
x 100 MPas"1
I 3.2- o 500 MPas~1 Figure 13-44. Temperature depen-
S 31.
dence of the stress-optical coeffi-
cient of a commercial Na-Ca-
"5
£ 3.0- silicate container glass (Na); a), and
o of a modified K-Ca-silicate glass
g 2.9 (with K 2 O as substitute for Na 2 O),
(K); b), at various stress rates.
500 Tg 600 500 600 Tg 700
Temperature in °C
13.8 References 709
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13.8 References 713
a intersite distance
B lattice parameter
c velocity of light
c fraction in lower oxidation state
D* tracer diffusion coefficient
EA microscopic activation energy
EX measured activation energy
£ gap band gap energy
e electronic charge
e~~ electron
F Faraday's constant
/ frequency
G elastic modulus
H enthalpy
HR Haven ratio
J electronic transfer integral
k Boltzmann's constant
M* complex electric modulus, (e*)" 1
M\ M" real and imaginary electric modulus
JV number per unit volume
n (co) frequency dependent refractivity
R the universal gas constant
Rz decoupling index (ratio)
r cation radius
T absolute temperature
Tg glass transition temperature
Te equilibration temperature
t time
t+ cationic transport number
u electrical mobility
WH polaron hopping energy
WP polaron binding energy
X{ charge fraction
Z* complex electric impedance
Z', Z" real and imaginary impedance
z charge (or valency) of an ion
a optical absorptivity
p parameter in the KWW equation
y co valency parameter
e (relative) permittivity
80 permittivity of free space
List of Symbols and Abbreviations 717
s* complex permittivity
e\ E" real and imaginary permittivity
A optical basicity parameter
ft chemical potential
v frequency
a electrical conductivity
^a.o Gd.c. electrical conductivity for alternating and stationary currents
T relaxation time
TS , iff structural and conductivity relaxation time
cp decay of the electric field
co angular frequency (2nf)
^
Ag5l4B03
^ \ ^ glass
^ "
120 -
1
similar to silver iodide. Other examples of
Glasses glasses where such effects are found include
• Na2O-SiO2 the Cul-containing glasses (Minami and
•
110 - • i O Na 2 0-B 2 0 3 -Si0 2 Machida, 1989), and the so-called "Bor-
i o Na 2 0-Al 2 0 3 -Si0 2 deaux" glasses which typically are lithium
c borates doped with lithium chloride
100 ~ 1\ • Na 2 0-B 2 0 3
Na 2 0-Al 2 0 3 -B 2 0 3 -
(Levasseur et al., 1979; Button et al., 1981).
In these latter glasses the presence of LiCl
\ u Na 2 0-P 2 0 5 is useful both in extending the range of
Na2O- 0 2 -Si0 2 -P 2o5 glass formation in regard to total lithium
90- content, and also in enhancing the mobility
of Li + ions.
\ D
80- -
C
\ "
14.2.5 The Mixed Alkali Effect
The trends outlined in Sec. 14.2.4 imply
••o
> 70- • \ - a direct link between ionic conductivity
D
e£\ 1
• and glass stoichiometry, and would sug-
o
gest that variations in conductivity are re-
€
60- - lated to the presence of certain chemical
entities in glass (see also Mueller et al.,
•o 1987). It is remarkable therefore that the
50- mixing of different alkalis in glass produces
^ • N\ a pronounced minimum in the conductiv-
o °
1 1 1 1
ity. This effect is illustrated in Fig. 14-6.
0.45 0.55 0.65 Although many physical properties (such
Optical basicity parameter, A as the molar volume, shown here) do show
Figure 14-5. The variation of the apparent activation the expected additivity relationship, the
energy for d.c. conductivity, £*, with the calculated conductivity of a mixed lithium-potassium
(optical) basicity parameter in a range of Na + -ion disilicate glass is some four orders of magni-
conducting glasses (Hunter and Ingram, 1984).
tude lower than either of the corresponding
single alkali disilicates.
This effect appears to be "universal" to
AgBO2 and AgPO 3 or with non-glass- all ion-conducting glasses, even though
formers like Ag 2 MoO 4 and Ag 3 AsO 4 . In there is no obvious analog in electronic
all these systems the conductivity increases conductors. Very probably it is a mismatch
substantially with increasing silver iodide effect arising from the differing sizes and
content. To give an example, in the case of coordination requirements of different
AgI-AgPO 3 glasses, the conductivity cations. EXAFS studies (Greaves, 1989)
increases smoothly from 3xlO~ 7 to clearly indicate that each type of alkali
7xlO~ 3 Scm~ 1 , as the Agl content in- modifies the network structure to suit its
creases from zero to 50 mol%. own requirements. Li + -ions create for
In recent years, effort has been devoted themselves smaller sites than do K + -ions.
to finding other salts which will show a There can therefore be no rapid "exchange
conductance enhancement (dopant) effect of sites" reaction involving Li + and K + (or
724 14 Electrical Properties of Glasses
ing (Angell, 1989) as the effective maximum glass (Wong and Angell, 1976; Burns et al.,
value for the d.c. conductivity in the glass- 1989) exist for the whole spectral range
melt system. This value, which is approxi- from audio, through radio and microwave
mately lOScm" 1 , corresponds either to frequencies, into the far infrared region.
the vibrations of Ag + ions within their Some of this latter data set is used in the
sites, or to the (fully-activated) diffusion of discussion of conductivity relaxations
Ag + ions at higher temperatures. which follows.
Returning again to the discussion of the
dispersive or power law region, it can make
more sense to think of the conductivity as 14.2.7 Electrical Relaxations
"falling away" from the maximum (infra- and the Decoupling Index
red) value, rather than as "rising above"
Further consideration of the conductiv-
the (much lower) values found on the d.c.
ity spectra in Fig. 14-7 a could suggest that
plateaux. With falling temperature, the ef-
the low-frequency limit of the power law
fect of the activation energy is that the vi-
region (note the arrows on the diagram)
brating Ag + ion must wait for longer peri-
corresponds to some kind of hopping rate
ods before it has enough energy to
(see e.g. Almond, 1989) or to the inverse of
complete a jump. The processes which give
a conductivity relaxation time, xa. This lat-
rise to ion migration are thus moved to
ter viewpoint underlines the use of electric
progressively lower frequencies. The slop-
modulus spectroscopy which was pio-
ing region of the conductivity spectrum is
neered by Macedo and Moynihan in the
thus a direct indication of this waiting pro-
early 1970's. The complex electric modu-
cess. The longer this sloping region, the
lus, M*, was defined (Macedo et al., 1972)
more slowly the ions diffuse, and the lower
as the reciprocal of the complex permittiv-
is the d.c. conductivity.
ity and can be calculated from normal per-
Conductivity spectra similar to that il-
mittivity or impedance data using equa-
lustrated in Fig. 14-7 a are found for all the
tions of the kind
glass systems which have been investigated
so far. Extensive data for sodium trisilicate M* = i = jco (14-5)
726 14 Electrical Properties of Glasses
Typical loss modulus spectra (plots of Several points emerge from these modu-
M" versus log / ) in this case for a sodium lus spectra which are of very general signif-
trisilicate glass (Burns et al., 1989), are icance. First, the loss peaks are much
shown in Fig. 14-8. The spectra are broad broader than the simple "Debye" peaks
peaks (with full widths at half maximum, (f.w.h.m. = 1.14 decades) which would be
f.w.h.m. = ca. 2.3 decades) which are expected on the basis of the equivalent cir-
shifted progressively towards higher fre- cuit shown in Fig. 14-2 above. Such disper-
quencies as the temperature increases. In- sive behaviour can formally be attributed
deed, the activation energy, d(ln/ max )/ to distributions of conductivity relaxation
d(l/T) = ca. 65kJmol~ 1 , which is very times, and could be modelled by including
close to the measured E% value for d.c. a series array of parallel RC elements in the
conduction. This is indicative of a process equivalent circuit in Fig. 14-2 a. However,
involving the migration of ions, and a re- it is more useful in the context of current
sulting relaxation of the electric fields viewpoints to look for an explanation in
within the glassy material. The conductivity terms of the transition from localized to
relaxation time is defined as the inverse of long range ionic motions (already dis-
the (angular) peak frequency, ^ T I / ^ J " 1 . cussed in connection with Fig. 14-7 a) and
It can either be measured directly or to regard the width of the electric modulus
else estimated from a knowledge of spectrum as a measure of the inherent
the d.c. conductivity using the equation, complexity of the conduction mechanism.
TG = £0S(G)-1 (Howell et al., 1974). One way of expressing this complexity is
by means of the Kohlrausch-Williams-
Watts (KWW) equation (Moynihan et al.,
1973; Howell et al., 1974). The decay of the
electric field cp within the glass follows the
stretched exponential law
0.03-
<p(0 = 9 0 exp[(-T/T p y ? ] (14-6)
where TP is characteristic relaxation time,
and 0 < / ? < l . /? would equal unity for
0.02- a simple exponential relaxation, which
would correspond to the simple Debye
T
O peak in the electric modulus spectrum.
E Moynihan has prepared tables of M' and
M" evaluated for a wide range of "normal-
0.01 -
ized" frequencies, which facilitate the fit of
the modulus spectrum to the KWW equa-
tion, and determination of /? from experi-
mental data. In many glasses, /? = ca. 0.5,
even where the chemical compositions and
the actual conductivities are very different.
There is some evidence that (I is higher in
Figure 14-8. Electric loss modulus spectra (graphs of
glasses with low concentrations of mobile
M" versus log/) for Na 2 O • 3 SiO2 glass over a range
of temperatures (reproduced by courtesy of W. M. ions (e.g. low-alkali silicates) or having
Risen, Burns et al., 1989). high activation energies, and also, perhaps
14.3 Mechanisms of Ion Transport 727
surprisingly, that /? increases with increase The motion of cations in glass is thus
in temperature. strongly decoupled from the normal pro-
Ngai et al. (1984) have shown how the cesses of structural relaxation. This is espe-
jS-parameter can be used to calculate a true cially true for the fast-ion conducting
microscopic activation energy EA from the glasses like Ag 5 I 4 BO 3 . Figure 14-3 shows
measured activation energy, Ejf, using the that the mobile silver ions below Tg seem to
equation have escaped completely from the struc-
tural "entanglements" which led to vitrifi-
EA=P-EX (14-7)
cation.
The energy EA is associated with single-ion In this latter respect vitreous conductors
processes, while the measured "d.c." activa- differ quite markedly from the important
tion energy includes a variety of additional class of polymer electrolytes, where ion
interactions and cooperative effects associ- mobility is a melt property and ionic mo-
ated with a net flow of ions in the conduc- tions are strongly coupled to segmental
tor. The microscopic relaxation time is in motions of the polymer chains (McLin and
fact much shorter than the observed relax- Angell, 1988; see Chap. 11). For this reason
ation time, (27c/max)'"1. Within this con- polymer electrolytes (unlike the inorganic
cept, it is not necessary to postulate a dis- glasses) can only be used in electrochemi-
tribution of relaxation times in order to cal applications well above their glass tran-
explain the breadth of the modulus spec- sition temperatures.
trum. Instead it is simply an indication of
the effect of the interactions between indi-
vidual mobile ions. 14.3 Mechanisms of Ion Transport
Experimentally, these electric modulus
14.3.1 Basic Theory
peaks correspond quite closely in fre-
quency to the ^-relaxations (ultrasonic ab- Appropriate Arrhenius equations (Eq.
sorptions or internal friction peaks) seen in 14-1 in Sec. 14.2.3), summarize the main
the mechanical loss spectra (Angell, 1989; facts concerning the ionic (d.c.) conduc-
see also Sec. 11.3.1.2). They occur therefore tivities of most glasses. The important
at much higher frequencies (or lower tem- parameters would seem to be the pre-expo-
peratures) than do the primary a-relax- nential factors (a0) and the activation ener-
ations, which are manifested by the glass gies (£*)• A complete theory of ionic con-
transition temperature, Tg. Angell (1983) ductivity would be expected therefore to
has highlighted this distinction by defining provide these parameters for any given
a decoupling index, Rx = Ts/Tff, which is the glass, and plausible interpretations of
ratio of the structural (mechanical) to the trends and changes on a molecular basis.
electrical relaxation times at Tg. It is customary to concentrate on the
For Tg as determined in the normal variations in activation energy. This is
differential scanning calorimetry experi- partly because the conductivity nearly al-
ment (DSC), TS = ca. 200 s, and the value ways rises as the activation energy falls and
of xa can be taken as approximately this largely overshadows any variations in
10 ~ 12 (a) ~* s. A typical sodium silicate the pre-exponential factor. Also, melt be-
glass could have a conductivity of haviour is generally nonarrhenian above Tg
5 x 10~ 3 S cm" 1 at Tg, and so the value of (see Figs. 14-3 and 14-7 above), so the val-
RT obtained is 200 x 1012 x 5 x 10" 3 = 1012. ues of d0 for the glass and the high-temper-
728 14 Electrical Properties of Glasses
ature limiting conductivity in the glass- riers. For a given series of alkali silicate or
melt system do not coincide. For practical similar glasses, experiments have shown
purposes, it in fact makes more sense to that
specify the experimental values of Tg, <r(Tg) a - const • (aNa2O)1/2 (14-12)
and EX, and to develop the theoretical
treatment accordingly. By combining Eqs. (14-9) through (14-12),
The starting point of most of the main Ravaine and Souquet concluded that the
theories of ion transport is that a thermally variation in conductivity in such a series of
activated hopping process is involved. glasses is effectively determined by the
From this point on, however, a remarkable equation
diversity of viewpoints has evolved, and a = const • [Na + ] (14-13)
only slowly is a consensus emerging as to
how best to deal with the broad generality In other words, the huge variations in
of the observed phenomena. Some theories conductivity which are observed both as a
emphasise analogies with conventional function of temperature and composition,
electrolyte behaviour, while others focus see e.g. Figs. 14-3 and 14-4, reflect changes
on aspects of glass structure. in the number of free Na + ions and not
changes in their mobility. Such an ap-
proach has since been extended to include
14.3.2 The Weak Electrolyte Theory Agl-containing and mixed network glasses
According to Ravaine and Souquet (see Ingram, 1987; Pradel et al., 1989 for
(1977), there exists in any sodium silicate further references). The value of this theory
glass (or similar material) an ionic dissocia- is firstly that it establishes a firm link be-
tion equilibrium which can be written for- tween certain kinetic and thermodynamic
mally as quantities, and secondly that it draws an
important distinction between the "mo-
Na 2 O ^± Na + + ONa~ (14-8) bile" and the "average" cations in glass.
+
where Na is a free cation and ONa" rep- If this distinction can be substantiated,
resents a cation firmly bound (at least tem- then it is possible to envisage a more so-
porarily) to the anionic framework. phisticated kind of conduction mechanism.
From conventional thermodynamics, However, such a development hinges upon
0 = 0Na2o + Krinfl N a 2 o (14-9) the use of appropriate spectroscopic tech-
niques to identify the mobile ions, and/or
If the dissociation constant is small, so that independent electrical methods to deter-
the concentration of free ions is also small,
mine their mobility.
this may be written more informatively as
At present, the constant mobility hy-
M = /4, 2 o + R r i n [ N a + ] 2 (14-10) pothesis has not been conclusively verified.
where activity coefficients have been dis- One attempt to measure concentrations of
carded and charge neutrality has been as- mobile ions using the mixed-alkali effect
sumed. (Moynihan and Lesikar, 1981; Ingram
Quite generally et al., 1988) indicated apparently that it is
the number of mobile "defects" which are
a =N -z-e-u (14-11) more nearly constant, rather than the mo-
where N9 z and u are respectively the num- bility. However, recently Denoyelle et al.
ber, valence and mobility of the charge car- (1990) have measured Hall-effect mobilities
14.3 Mechanisms of Ion Transport 729
sodium borate or silicate glasses) can The original Anderson Stuart model has
therefore be explained in several ways. been modified very slightly in Fig. 14-9 to
Looking in more detail at Eq. (14-14), a fall include in the energy profile subsidiary
in activation energy could be associated minima corresponding to ions which have
with a rise in Na 2 O content, either because escaped from their sites, but have not yet
of (i) a decrease in the lattice parameter, J3, progressed to another stable position.
consequent upon the cation sites being These ions may correspond to the free ions
moved closer together, (ii) an increase in in the weak electrolyte theory. Martin and
the covalency parameter, y, consequent Angell (1986) suggest in fact that EB and Es
upon a rise in the basicity (polarizability) of the Anderson Stuart theory correspond
of the oxide ions (see also Fig. 14-5), or to Ec and EM of the Ravaine Souquet the-
(iii) decreases in G and in r D , consequent ory. If this is valid, these two theories are
upon a disruption of the network and an simply different versions of the same un-
increase in the number of nonbridging oxy- derlying physical model.
gens. The main attraction of the Anderson
Where "anomalies" occur, as in the Stuart theory is the emphasis on calculat-
rather low activation energies seen in the ing the energy of activation. The seeming
sodium aluminosilicate glasses, then these simplicity of the theory means it is easy to
can be conveniently explained by focusing see what other effects have been ignored.
on other parameters such as r0, the radius First, there is no discussion of disorder, and
of the oxide ion or alternative anionic whether or not the microscopic (local) acti-
groupings in these glasses involving tetra- vation energies are influenced by the exis-
hedral aluminium. None of these explana- tence of defects or medium range order in
tions is entirely convincing in the absence the vitreous state. Secondly, there is no dis-
of independent structural information. cussion of long-range ionic interactions,
However, Eq. (14-14) is a useful guide to and whether or not cooperative effects in-
the experimentalist in the choice of glass fluence the activation energies. Ways of
compositions which are likely to exhibit considering some of these factors will now
the best ionic conductivities. Since the aim be considered.
is to reduce the contributions to E% from
both the electrostatic binding energy and
14.3.4 Pathway Models
the electrostatic strain energy, then it is
advantageous if the oxide ion is replaced The need for considering the possible ex-
by a larger, more polarizable anion. Such a istence of pathways becomes more evident
change will tend to maximize the values of in systems of chemical complexity, where
y and r 0 , and, conversely, minimize the val- an exotic constituent such as silver iodide
ues of G and (r — rD). Such reasoning is con- imparts a substantial increase in conduc-
sistent with the fast-ion conductivity found tivity. Thus, Minami (1985) postulated the
in Agl-containing glasses, Fig. 14-3. It has existence in such glasses of conduction
led later to the discovery of LiI-Li 2 S-P 2 S 5 pathways "tracked by iodide ions". This
and LiI-Li 2 S-GeS 2 glasses (Malugani basic model has been extended, and further
et al., 1983; Pradel and Ribes, 1989). These elaborated, to include the presence of a-
are among the best room-temperature Agl like clusters (Tachez et al., 1986), and
Li + -ion conducting solid electrolytes their linking together to form percolation
known at the present time. pathways (Mangion and Johari, 1987).
14.3 Mechanisms of Ion Transport 731
cations differ in size, or else in the Agl- An alternative and more general mecha-
containing glasses where the chemical dif- nism would involve the kinds of long range
ferentiation between clusters and tissue is ion-ion interactions which form the basis
probably most highly developed (so again of the standard Debye Hueckel theory of
cation exchange will involve significant dilute electrolyte solutions.
volume relaxations). Various authors have in the past at-
Clearly, this cluster-tissue model marks tempted to extend this classical theory to
a decisive move away from the random glassy electrolytes (Ingram, 1987; Hyde
network theory of Zachariasen (1932) to- et al., 1987). The problem is that the con-
wards the "microcrystallite" or "pseu- centration of ions is usually too high for
dophase" concepts of Porai-Koshits (1985) the detailed electrolyte theory to apply.
and his school. In that respect it obviously An alternative mathematical approach is
has implications for development of theory given by Funke (1988, 1990), which also
in other branches of glass science. has some resemblance to Jonscher's
It is useful here to see what additional screened charge model (1975). The essence
light it can shed on earlier theories of ionic of the idea (inherent in the Debye-Hueckel
conductivity. The presence of the clusters theory) is that any cation will disturb the
and tissue phases under different condi- other mobile ions (in this case cations) in
tions of compression and extension intro- its immediate vicinity. Generally, there will
duces an important element of disorder be less cations around (i.e. they will have
not present in the original Anderson Stuart moved further away) than if the initial
picture. If the ions in glass are moving in cation were absent. According to choice,
the tissue phase with a relatively open this perturbation can be called the "screen-
structure, then this will minimize the con- ing charge" or the "ion atmosphere", and
tributions from the elastic strain energy. As as the ion moves about in the glass this
a consequence, the predominant factors in- perturbation must accompany it also.
fluencing ion mobility will be electrostatic However, see Fig. 14-11, the "ion atmo-
in origin, see also Martin and Angell sphere" around any cation cannot recon-
(1986), Mueller et al. (1987). On the other stitute itself as soon as an ion has hopped
hand if these compressive stresses force the into its neighboring site. Indeed, immedi-
chemical potential (or indeed the chemical ately after the hop has occurred, the distur-
composition) of the tissue to differ from the bance in the surrounding cations remains
average value for the glass, then large vari- centred on the original site, and so there is
ations in the local thermodynamic activity a net force tending to restore the cation to
are possible. This could be another way to this initial position.
lead into the weak electrolyte theory and It is this "backwards correlation" effect,
the connection between ion mobility and diminishing with time, which can be
to establish thermodynamic data. thought responsible for the existence of
high a.c. conductivities and for the ob-
served conductivity dispersions. Only after
14.3.5 Ionic Interaction Theories
the ion atmosphere has reformed around
Mention has just been made above to the new cation site is the electric field re-
the way in which topological factors asso- laxed and the ion hop completed. For this
ciated with the pathway model could influ- reason, the d.c. conductivity is lower than
ence the distribution of relaxation times. the a.c. value, and the observed hopping
14.3 Mechanisms of Ion Transport 733
.Q
O
E
Figure 14-11. A schematic representation of the "charge screening effect" implicit in both the Jonscher and Funke
theories of power law behavior.
unity only occasionally as in nearly pure termined pathways, then the free flow of
SiO2 (where the cations are so far apart for ions will occur only if these passages (and
their motions to be uncorrelated). The especially the junctions) are not allowed to
lower figures for the alkali silicate glasses become blocked or overcrowded. This
have variously been interpreted as indicat- might suggest a preference for a vacancy
ing a mixture of vacancy and interstitial mechanism. This kind of uncertainty con-
processes, cation clustering, phase separa- cerning the primary transport mechanism
tion, and preferred conduction pathways serves to emphasise the conclusion already
(Beier and Frischat, 1985; Ingram, 1987). drawn in this Section. The mechanism of
The confusion arises because any con- ion migration in glass cannot be separated
straint which encourages the sequential from a discussion of all aspects of the glass
hopping of the cations, such as e.g. along structure.
the pathways in the connective tissue (see
Sec. 14.3.4), will mean that the amount of
charge transported will be larger than is 14.4 Transition Metal Oxide
calculated from the movement of individu- Glasses
ally labeled cations. (Two cations making a
14.4.1 Polaronic Hopping Mechanism
concerted hop carry twice the charge of the
single cation which is radioactively la- One class of electronically conducting
beled.) Such cations moving along path- glasses shows many similarities to the ionic
ways of low dimensionality will of course conductors. This includes some binary com-
have enhanced opportunity to move back- positions like TiO 2 -SiO 2 , V 2 O 5 -P 2 O 5 ,
wards as well as forwards. This introduces and FeO-P 2 O 5 , where the oxidation state
additional correlation effects in diffusion, of the transition metal ion changes as a
which also lead to a reduction in the Haven result of reactions in the molten state in-
ratio. volving the gain or loss of oxygen. Typi-
To date, it is still not even clear if ionic cally, glasses in the V 2 O 5 -P 2 O 5 system
diffusion and transport in glass is primarily prepared by melting in normal ambient at-
a vacancy or an interstitialcy process. The mospheres will contain a mixture of V4 +
Anderson Stuart and Funke theories (Sec. and V5 + , and the electronic conductivity
14.3.2 and 14.3.5, respectively) are very will arise from the intervalence transfer of
much in the spirit of "vacancy" mecha- electrons from V 4 + to V 5 + ions.
nisms. In both cases, it is assumed that the This process can also be regarded as the
primary process is the jumping of a cation migration of a polar on. The presence of the
into a nearby (equivalent) site. By contrast, "extra" electron (i.e. the one in the d-shell
the Elliott model (Sec. 14.3.5) must be seen of the V 4 + cation) results in a deformation
as an "interstitialcy" mechanism, since the of the local environment (changes in bond
jumping process is itself triggered by the length, etc.). In effect, the electron and its
arrival of an additional cation. induced deformation can be regarded as a
It could be argued perhaps that the in- pseudoparticle which can only migrate by a
terstitial mechanism would be favoured by thermally activated (or phonon assisted)
a homogeneous glass structure, where the process. This is the process of polaronic
extra cation is free to trigger ionic motions hopping (Sayer and Mansingh, 1987; Levy
in all directions. On the other hand, if and Souquet, 1989) and it has a number of
cationic motion is channelled along prede- characteristic features.
14.4 Transition Metal Oxide Glasses 735
-V
"variable range hopping" and will not be
attempted here. It is fully discussed by
Sayer and Mansingh and in a number of -9 -
standard texts, listed below. ) 3 -P 2 0 5
'-10-
A number of useful points can be made,
\
\
however, concerning the mobility of polar- -11 \
N JiO 2 -P 2 O 5 "
ons in glass. The basic idea is that electrons Mo0 3 -P 2 0 5
-12 X -
Two limiting cases are: opportunities to hop from one site to an-
(i) When J is almost as big as lA WP. (The other. This is "non-adiabatic" hopping.
factor of Vi enters through the law of mass Generally, in glasses the effect of disor-
action for similar reasons to those men- der is to reduce the extent of overlap be-
tioned in connection with ionic dissocia- tween neighboring sites and thus to reduce
tion, Sec. 14.3.2 above.) Wu is therefore rel- the magnitude of the overlap integral J.
atively small, and the electron always This reduces the likelihood of adiabatic be-
avails itself of an opportunity to move. The havior. This point is illustrated in Fig.
time during which adjacent sites have the 14-13 by the variation in the effective high-
same energy is thus much longer than the temperature activation energy (WH) with
time it takes for the electron transfer to transition-metal ion spacing for a series of
occur. This is the so-called "adiabatic" glassy systems (Sayer and Mansingh,
regime. 1983). Only in the vanadium system is it
(ii) When J is small and Wn and WP are possible to introduce sufficient transition
large. The time required for an electron to metal ions to enhance the intersite interac-
jump is then large compared to the time for tion to trigger a changeover to the adia-
lattice motion. An electron will miss many batic hopping process.
736 14 Electrical Properties of Glasses
FeO-CaO-P2O5
0.6 FeO-P2O5
Mo0 3 -P 2 0 5
0.5
W0 3 -Zn0-Ba0
2 <u
be yet more evidence which supports the falls). This could be a "self-cancellation ef-
cluster/tissue model of glass, described in fect" involving the two contributions to the
Sec. 14.3.4 above, where correlations are hopping energy given in Eq. (14-16). In-
implicated well beyond the normal range crease in pressure will slow down polaron
of short range order in glass. migration (because there is a finite activa-
tion volume associated with the displace-
ment of the polaron), but there will also be
14.4.3 High Pressure Effects a counterbalancing increase in mobility,
associated with increased orbital overlap
Differences between ionic and electroni- between electron orbitals in neighboring
cally conducting glasses are apparent in transition metal ions.
the effects of external pressure. Figure 14-16
shows how the conductivities of As 2 Se 3 ,
25Fe 2 O 3 -75P 2 O 5 ,and20Na 2 O-80B 2 O 3 14.4.4 Switching Phenomena
glasses are influenced by moderate in-
creases in pressure (Arai et al., 1973,1974). Another way in which electronic and
These are examples of respectively: (i) semi- ionic conductors differ is in the contrasting
conducting (see Sec. 14.5 below), (ii) polar- effects of devitrification. Usually the con-
onic, and (hi) ionically conducting glasses. version of glass into crystals results in a
The behavior of the iron phosphate glass conductivity decrease in ionic systems,
lies midway between the typical semicon- whereas in electronic conductors the con-
ductors (where the conductivity strongly ductivity always increases. This could be
rises) and typical electrolytes (where it the origin at the switching effect which is
found both in chalcogenide (Ovshinsky,
1968) and transition metal oxide glasses
(Sayer and Mansingh, 1987) (see Sec. 7.6.5).
3.0
Many of the switching-effect studies
have been made on V2O5 based glasses and
As2Se3 (25°C)
on V2O5 films (Gattev and Dimitrev, 1981;
Nadkarni and Shivodar, 1983). Above a
certain threshold voltage, the glass sample
enters a low resistance state, which returns
to a higher value (closer to its initial state)
when the current is reduced to zero (Tat-
sumisago et al., 1983). After this forming
20Na20-80B203(61°C) process, switching occurs at lower thresh-
old voltages.
The process is not fully understood, but
1.0 2.0 it may be related to the reversible forma-
Pressure. P in kbar tion and decay of crystalline nuclei along
Figure 14-16. Pressure effects on electronic and ionic pathways of high conductivity. At present
conductivities in glass. The pressure coefficient
the applications of these materials in com-
changes from positive to negative as the mechanism
changes from a semiconducting, through polaronic mercial devices seems unlikely, but there
hopping, to a simple ionic mechanism (reproduced by are still important questions which merit
courtesy of H. Namikawa, Arai et al., 1973-74). further investigation.
14.4 Transition Metal Oxide Glasses 739
Transparent
electrode
W03 Layer
Electrolyte
structural and chemical influences encoun- phine (PH3) into the silane gas stream. By
tered in ionically conducting glasses (see contrast, introduction of diborane (B2H6)
also Chap. 7, which covers the electrical causes a reversal to p-time semiconductiv-
behavior of chalcogenide glasses). ity.
The conductivity is increased by many
14.5.2 Amorphous Silicon orders of magnitude on doping (in p.p.m.
(a-Si and a-Si:H) levels) in either direction. The introduction
of electrons into the valence bond or holes
14.5.2.1 Electrical Properties
into the valence band must therefore be
The story of amorphous silicon is one linked to significant upwards and down-
where scientific advance has led fairly wards movements in the Fermi level.
quickly to successful commercial exploita- How has this effect come about? Is the
tion. The decisive step forward was the dis- 8-iV rule still valid? What has happened to
covery by Spear and Le Comber (1976) the gap states which should (as in Fig.
that amorphous silicon prepared by the 14-19) restrict the movement of the Fermi
glow-discharge (GD) decomposition of level? The answer to all these questions lies
silane (SiH4) could be doped with phospho- in the special role of hydrogen, and in a
rus and boron to produce n- and p-type complex interplay of defect/dopant con-
semiconductors respectively. trolled equilibria.
This is clearly shown in Fig. 14-20,
which is taken from Spear and Le Comber
(1976). The "intrinsic" n-type conductivity 14.5.2.2 Chemistry of the Defect States
is enhanced by the introduction of phos- Amorphous silicon prepared by the GD
process is strongly hydrogenated. Typi-
cally, it contains 5 to 10at.% H and is
properly written a-Si: H. Most of this hy-
drogen will be present (see e.g. Street et al.,
1987 b) as a result of a chemical reaction
involving a breakup of the tetrahedral net-
work of the silicon
= Si — Si = + 2H = 2( = Si:H) (14-23)
(silicon network) (hydrogenated silicon)
Moreover, the doping of a-Si:H does tion of phosphorus in the solid phase. This
seem to be strongly influenced by the 8-JV is a highly suggestive result. It parallels to
rule (Street, 1982; Street etal., 1985), and a remarkable degree the correlations be-
only some 1% of added phosphorus, for tween the thermodynamic activity of ionic
example, enters dopant positions. Much of dopants and ionic conductivity (see Eq.
the dissolved phosphorus is 3-coordinate, (14-12), Sec. 14.3.2), which formed the basis
as would be expected from 8 — 5 = 3. of Ravaine and Souquet's weak electrolyte
Street argues that the formation of 4-co- theory of glass.
ordinate phosphorus involves chemical re- Le Comber (1989) has remarked on the
actions like significant effect which doping has on the
position of the Fermi level, which would be
Si3" + P4 (14-24) surprising if the nature of donor (e.g. Si3")
and acceptor levels (e.g. P4) were to re-
where the superscripts refer to formal main fixed with changing dopant concen-
charges and the subscripts to the coordina- tration. Very likely the situation is more
tion numbers. The appearance of phospho- complicated and more chemical species are
rus in a doping position (P4) is compen- involved. Very recently, Boscherini et al.
sated by the appearance of a charged (1989) have determined the local bonding
silicon atom (Si 3"). Both charged species configurations of phosphorus using the
satisfy the 8-N rule and have a completed EXAFS method. They report the existence
octet of outer electrons. Equation (14-24) of 5-fold as well as 3-fold coordinated
does not in itself result in n-type conduc- phosphorus, which clearly requires a mod-
tion since the "liberated" electron has been ification to existing models of the doping
trapped within a dangling bond (or lone process. For a further discussion of (hydro-
pair) on the Si 3" entity. genated) a-Si, see Vol. 4, Chap. 10. For a
Alternatively (Street etal., 1985), reac- discussion of the relaxation and crystal-
tion (14-24) might be written in two steps, lization of a-Si, see Chap. 9, Sec. 9.3.4 of
involving electrons from tail states near the this volume.
bottom of the conduction band
14.5.2.3 Glassy Properties
(14-25)
of Hydrogenated Films
Si3 (14-26)
Reference has already been made to the
Applying the law of mass action to Eqs. role of hydrogen and the large concentra-
(14-25) and (14-26), it can be shown that tions which have been incorporated within
both the concentration of electrons in tail a-Si:H films. It is thought (see e.g. Street
states and in dangling bonds should vary et al., 1987 b) that much of this hydrogen
as the square root of the total con-centra- accumulates along internal surfaces (com-
tion of phosphorus (strictly with [P^]172). pare the "connective tissue", Sec. 14.3.4) or
Actually, this square root dependence is inside internal microbubbles and voids.
observed experimentally, but the correla- Recently, Williamson etal. (1989) have
tion is better when the activity of phospho- used small angle X-ray scattering (SAXS)
rus (as expressed by the concentration of to prove the existence of such microvoids
PH 3 in the gas phase) is used rather than containing 5-9 atoms of hydrogen even in
the actual (or stoichiometric) concentra- device quality a-Si: H.
14.6 Applications of Amorphous Silicon and Related Materials 745
-2 -2
Cooling rate K s'
A 5-10 14.6 Applications of Amorphous
• 1-2
• 0.03-0.05 Silicon and Related Materials
• "rested"
-3
2.0 3.0 14.6.1 Range of Device Technologies
1O3/7" in
Figure 14-21. Arrhenius plots of conductivity in
a-Si: H showing the influence of thermal history (cool- The present scope for the industrial and
ing rate). Te is an effective "equilibration temperature" commercial exploitation of amorphous sil-
above which annealing effects are absent (reproduced icon devices (Le Comber, 1989) is summa-
by courtesy of R. A. Street, Street et al., 1987 a). rized in Table 14-1. It is apparent that all
these devices in one way or another relate
to topical issues such as energy conserva-
This hydrogen retains some mobility in tion or information storage and retrieval.
a-Si: H at higher temperatures, but it seems For a fuller discussion of the technical
to "freeze" on cooling. This argument has and scientific details, the reader is referred
been used by Street et al. (1987 a) to explain to the original literature (see e.g. Le
the unusual shapes of the Arrhenius plots Comber, 1989) and to the standard texts
shown in Fig. 14-21. Below an equilibra- on the physics of amorphous materials,
tion temperature, Te = 130°C, we see some of which are listed below. Three ex-
"glass like" behavior where the conductiv- amples are supplied here to give a general
ity depends not only on the actual temper- idea of the advantages stemming from the
ature, but also on the cooling rate. One use of amorphous materials.
could postulate that the clusters of Si:H
bonds act as "percolation impedances"
(McLeod and Cord, 1988), whose presence
tends to divert electrons away from more Table 14-1. Applications of amorphous silicon.
favorable pathways through the material.
Device Commercial product
If the process of hydrogen clustering is ar-
rested at Te, then the d.c. conductivities Photovoltaic cell Calculators, watches,
will be higher than expected on the basis of battery chargers, etc.
continuing structural change. Photoconducting layers Spatial light modulators,
Further evidence for this "glass-like" be- xerography, etc.
havior comes from monitoring the decreas- Reflective coatings Heat reflecting float glass
ing concentration of electrons in tail states, (architectural applica-
tions)
when rapidly quenched a-Si: H is annealed
Thin film field-effect Displays, televisions,
below Te (Kakalios et al., 1987). This decay transistors (FETS) logic circuits, etc.
process obeys the same KWW equation
746 14 Electrical Properties of Glasses
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Phys. Rev. Lett. 22, 1065.
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Mangion, M., Johari, G.P. (1987), Phys. Rev. B36, Street, R. A., Biegelsen, D. K., Jackson, W. B., John-
8845. son, N. M., Stutzmann, M. (1985), Phil. Mag. B 52,
Martin, S.H., Angell, C.A. (1986), /. Non-Cryst. 235.
Solids 83, 185. Street, R.A., Kakalios, X, Tsai, C.C., Hayes, T.M.
Martin, S. W., Schiraldi, A. (1985), J. Phys. Chem. 89, (1987 a), Phys. Rev. B35, 1316.
2070. Street, R. A., Tsai, C. C , Kakalios, X, Jackson, W. B.
McLeod, R.D., Cord, H. C. (1988), / Non-Cryst. (1987b), Phil. Mag. B56, 289.
Solids 105, 17. Tachez, M., Mercier, R., Malugani, XP., Dianoux,
McLin, M., Angell, C.A. (1988), J. Phys. Chem. 92, A.X (1986), Solid St. Ionics 18-19, 372.
2083. Tatsumisago, M., Hamada, A., Minami, T, Tanaka,
Mercier, R., Tachez, M., Malugani, XP., Rousselot, M. (1983), J. Non-Cryst. Solids 56, 423.
C. (1989), Mater. Chem. and Phys. 23, 13. Tomandl, G., Schaeffer, H.A. (1985), /. Non-Cryst.
Minami, T. (1985), J. Non-Cryst. Solids 73, 273. Solids 73, 179.
Minami, T., Machida, N. (1989), Mater. Chem. and Tuller, H.L., Button, D.P., Uhlmann, D.R. (1980),
Phys. 23, 63. J. Non-Cryst. Solids 40, 93.
Mott, N.F. (1972), J. Non-Cryst. Solids 8-10, 1. Williamson, D.L., Mahan, A.H., Nelson, B.P.,
Mott, N. F. (1977), The Structure and Non-Crystalline Crandall, R. S. (1989), /. Non-Cryst. Solids 114,
Materials. London: Taylor and Francis, pp. 101 — 226.
107. Wong, X, Angell, C.A. (1976), Glass Structure by
Mott, N. R, Davis, E. A. (1979), Electronic Processes Spectroscopy, New York: Marcel Dekker, p. 750.
in Non-Crystalline Materials, 2nd ed. Oxford: Ox- Yamamoto, K., Namikawa, H. (1988), Jap. J. Appl.
ford University Press. Phys. 27, 1845.
Moynihan, C. T., Lesikar, A. V. (1981), J. Am. Ceram. Zachariasen, W. H. (1932), /. Amer. Ceram. Soc. 54,
Soc. 64, 40. 3841.
Moynihan, C.T., Boesch, L. P., Laberge, N. L.
(1973), Phys. Chem. Glasses 14, 122.
Mueller, W., Krushke, D., Torge, M., Grimmer, A. R.
(1987), Solid St. Ionics 23, 53. General Reading
Nadkarni, C. S., Shivodar, V. S. (1983), Thin Solid
Films 105, 115. Cox, P. A. (1987), The Electronic Structure and Chem-
Ngai, K.L., Rendell, R.W., Jain, H. (1984), Phys. istry of Solids, Oxford: Univ. Press (General Back-
Rev. B 30, 2133. ground to Electronic Properties of Solids).
Ovshinsky, S. R. (1968), Phys. Rev. Lett. 21, 1450. Duffy, X A. (1990), Bonding, Energy Levels and Bands
Owen, A.E. (1977), /. Non-Cryst. Solids 25, 372. in Inorganic Solids. Harlow, Essex: Longman (A
750 14 Electrical Properties of Glasses
Chemist's Approach to Semiconduction and Glass chemistry. New York: Dover Publications, Inc.
Properties). (Ionic Interactions and Solution Electrochem-
Duffy, J.A., Ingram, M.D. (1976), J. Non-Cryst. istry).
Solids 21, 373. (Review of the Optical Basicity Con- Mott, N. (1987), Conduction in Non-Crystalline Mate-
cept). rials. Oxford: Clarendon Press (Band Theory of
Elliott, S. R. (1990), Physics of Amorphous Materials, Amorphous Solids).
2nd ed. Harlow, Essex: Longman (Glass Structure, Zallen, R. (1983), The Physics of Amorphous Solids.
Defects and Electronic Properties). New York: Wiley Interscience (General Properties
Maclnnes, D.A. (1961), The Principles of Electro- of Glass and Selected Applications).
15 Materials Technology of Optical Fibers
John B. MacChesney and David J. DiGiovanni
JM/L
11 01 10
JIM/L
11 01 10
Encoded signal Reconstructed
signal
Figure 15-2. Diagram illustrating digital transmission. Analogue waveform is sampled periodically and con-
verted to digital code which is transmitted through fiber and reconstructed after detection.
current communication systems. As dia- the signal which reaches the photodetector
grammed in Fig. 15-2, an electronic circuit after traveling tens of kilometers is much
is used to modulate the output of a laser diminished in amplitude. However, for ac-
whose light is coupled into the fiber and curate reconstruction, it is necessary only
carried to an electronic detector such as a to determine whether the laser was on or
photodiode. After detection, the informa- off; the light intensity is not important. Ex-
tion is reconstructed electronically. Instead amination of the pulses as they arrive at
of transmitting the analogue electronic sig- the detector shows that the pulses may be
nal directly, better light propagation is considerably broadened in time, as illus-
achieved by transforming the analogue trated by the pulse shapes shown in Fig.
waveform into a digital signal and trans- 15-2. This is the result of dispersion and
mitting a sequence of light pulses in a eventually limits both the transmission dis-
scheme called pulse code modulation, tance and signal frequency since it causes
PCM. This is accomplished by sampling initially discrete pulses to run into one an-
the analogue waveform periodically and other. Thus, for accurate reconstruction of
assigning each sample a value between 0 the original waveform, the digital pulses
and 256. Since a voice circuit has a maxi- must only be intense enough to register
mum frequency of 4000 Hz, the waveform over background noise as long as they are
must be sampled 8000 times per second. not so broadened as to merge into one
This forms a string of numbers which is another.
converted to binary code. That is, each The challenge to materials science has
number is represented by a string of 0's and been to fabricate a glass structure which
l's. This string is used to turn the laser on can minimize both loss and dispersion and
and off at a frequency of 64000 times per allow transmission of pulses at high fre-
second, generating a sequence of discrete quency over long distances. While the
light pulses, each of the same amplitude, drive of the past two decades has greatly
which is transmitted through the fiber. As increased the message capacity of commu-
the light propagates, it is attenuated so that nications systems, this increase is expected
756 15 Materials Technology of Optical Fibers
to continue into the future as higher fre- from the normal to the interface, is totally
quency systems use an ever greater fraction reflected. The upper diagram of Fig. 15-3
of the available optical bandwidth. illustrates propagation through a step-in-
dex multimode fiber. The fiber is called
multimode since there are many paths the
15.2 Signal Propagation light may follow. Those rays following
paths which "graze" the interface are to-
Before describing the evolution of fiber tally reflected. Such "total internal reflec-
processing, it will be useful to describe tion" provides the means by which light
some of the concepts used in the technol- can be transmitted for long distance with-
ogy and some of the terms which define the out radiative losses.
waveguiding structure (cf. Chap. 12).
15.2.2 Numerical Aperture
15.2.1 Total Internal Reflection A basic parameter of lightguides is
The refractive index of a material is a known as the numerical aperture (NA).
measure of the ratio of the speed of light in The NA is a measure of the light collecting
a perfect vacuum to its speed through the capability of the fiber and defines the min-
material. The higher the refractive index, imum angle, @0, of incident light that can
the more the light is retarded or the slower be totally internally reflected:
it travels. When light travels from one NA = i (15-1)
medium to another, it is refracted or "bent"
by an angle whose sine is proportional to when the relative index difference A
the relative indices of the two media. This and where
is known as "SnelFs Law". Light which
travels in a higher refractive index medium A =• (15-2)
and impinges on the interface with a lower
refractive index medium at an angle n1 is the refractive index of the cladding
greater than a critical angle, 0O measured and n2 is the index of the core.
Multimode
stepped index
Multimode
graded index
10-1
The number of modes that can propa-
gate in a fiber is governed by Maxwell's
electromagnetic field equations and is re-
lated to a dimensionless quantity V called
the normalized frequency:
r
§2
(15-3)
are fewer paths which the light may follow Figure 15-4. Optical loss window is limited by elec-
and still undergo total internal reflection. tronic transitions, molecular vibrations and Rayleigh
scattering. Also shown are losses due to 1 ppm of
When V is less than 2.405 for a step index impurities.
core profile, only a single mode of light, the
fundamental mode, can propagate; all
other modes are cut-off. This governs the shown in Fig. 15-4. Ultraviolet absorption
design of single mode fibers shown in the is determined by the electronic band-gap of
lower of the diagrams of Fig. 15-3. the materials. It decays exponentially with
increasing wavelength and becomes negli-
15.23 Attenuation gible in the near IR. Rayleigh scattering
results from glass composition and density
15.2.3.1 Intrinsic Mechanisms fluctuations with size scale less than the
Probably the mose important character- wavelength of light. Losses from this
istic of an optical material for communica- source decrease as the fourth power of
tion is the amount of absorption of the wavelength but tend to increase as dopants
light as it propagates through the material are added to the glass. The steeply rising
(see Chap. 12 of this volume). Optical loss, absorption curve at longer wavelengths
L, is measured in terms of dB/km where (> 1.55 jim) is due to cation-oxygen
(molecular) vibrational modes in the glass
L = 10 - log —, where J o is the input inten- lattice, such as Si-O.
sity, / is the intensity measured after a dis-
tance /. The first challenge to be faced in 15.2.3.2 Loss Induced During Processing
developing optical communications was
Superimposed on these intrinsic loss
finding a glass which is transparent at a mechanisms are losses arising from imper-
desirable wavelength. In general, the in- fections created during fabrication of the
trinsic transmission window of glass is glass fiber. Scattering can be increased by
bounded at short wavelengths by ultravio- perturbations to the waveguide structure
let absorption due to electronic transitions such as imperfections at the core-clad in-
of the glass cations, and at longer wave- terface or bubbles or cracks. Perturbations
lengths by molecular vibration. Between larger than the wavelength of light, such as
these limits, transparency is determined by diameter fluctuations, cause Mie scatter-
Rayleigh scattering. These mechanisms ing. Even in perfect fibers, impurities incor-
and their wavelength dependence are porated in the glass from the starting mate-
758 15 Materials Technology of Optical Fibers
rials or introduced during processing cause sion resulting from the different paths indi-
specific absorption bands. In glass, such vidual modes travel and chromatic disper-
absorption bands can be quite broad and sion which is quantitatively much smaller.
dominate the loss spectrum. Transition [For a detailed discussion of propagation
metal ions and hydroxyl (OH~) impurities characteristics see Midwinter (1979) and
are the most common and the most both- Miller and Chynoweth (1979).]
ersome. Representative impurity bands
(Schultz, 1974), are shown in Fig. 15-4 in
15.2.4.1 Intermodal Dispersion
which the loss levels are those expected
from about 1 ppm of individual impurities. Intermodal dispersion arises since differ-
In addition, defects in the glass network ent modes may travel zig-zag or helical
such as suboxide species of silicon and ger- courses within the fiber's core while the
manium can be formed during high tem- fundamental mode travels a shorter
perature processing or from exposure to straight line. Each mode thus arrives at a
radiation. These defects also have charac- different time. To diminish delay, fibers are
teristic absorption bands. designed so that modes which travel the
In practice, a typical fiber loss curve is furthest propagate through lower refrac-
dominated by the intersection of the UV tive index glass within which their speed is
absorption edge and the X~A dependence faster. This is accomplished by grading the
of Rayleigh scattering. Thus, lowest loss index profile of the core as shown at the
exists in the range 1.3 jim to 1.55 jim, center of Fig. 15-3. Minimum intermodal
though the Si-OH overtone at 1.38 jum dispersion is achieved with an index distri-
splits this zone into two separate telecom- bution which varies as n2[\— A (r/a)*],
munications windows. Until recently, com- where n2 is the index of the core, A is the
munications systems could not exploit the relative index difference, a is the core ra-
lowest loss at 1.55 (im due to problems dius and the profile parameter, a, has a
with signal dispersion, as described below. value of approximately 2, though the opti-
mum value is wavelength dependent.
15.2.4 Dispersion
15.2.4.2 Chromatic Dispersion
While the importance of lower attenua-
tion is obvious, the effects of dispersion are In singlemode fibers where intermodal
subtle but equally important. As described dispersion is not a factor, the main source
above, current communications systems of pulse broadening is chromatic disper-
use digital transmission in which discrete sion. Optical sources have finite spectral
light pulses propagate through the fiber. width, that is, they emit light over a small
After traveling many kilometers they are range of wavelengths, and the slightly dif-
diminished by absorption and broadened ferent wavelengths travel at different veloc-
by dispersion. Eventually these pulses be- ities owing to two effects, material and
come so broadened as to be indistinguish- waveguide dispersion. The total chromatic
able from each other. The distance the sig- dispersion which exists in a singlemode
nal can travel before this happens depends fiber is the sum of these two components,
upon how well dispersion is controlled. illustrated in Fig. 15-5. In this figure, dis-
In multimode fibers there are two persion is presented as picoseconds of
sources of dispersion, intermodal disper- pulse spreading per kilometer of fiber tra-
15.2 Signal Propagation 759
20.0
Material
proper design of the fiber core diameter
and refractive index profile. The conven-
tional step index profile produces a shal-
-p 10.0 low wavelength dependence, while a trian-
Total
chromatic gular shaped fiber core having higher index
dispersion
and smaller core radius results in a steeper
in
3r 0 wavelength dependence. It is thus possible
c
o
U)
to balance waveguide dispersion against
Waveguide
0) material dispersion and shift the point
1-10.0 where they cancel. As illustrated in Fig.
15-6, step index profiles show zero disper-
sion at 1.3 jim, but this point may be
-20.0 shifted to 1.55 jLim by using a small core
1.1 1.2 1.3 U 1.5 1.6
and high refractive index. Such a disper-
Wavelength (jjm)
sion-shifted design is important for more
Figure 15-5. Total chromatic dispersion is the sum of advanced systems, just now being planned,
material dispersion and waveguide dispersion.
since the lower intrinsic absorption at
1.55 |im can now be exploited.
More complex index profiles can yield
versed per nanometer of spectral width of
low dispersion over a broad wavelength
the optical source, ps/km-nm, and is plot-
region (Cohen, 1983), as indicated by the
ted against signal wavelength for a typical
dispersion-flattened profile in Fig. 15-6.
fiber.
Total chromatic dispersion crosses zero at
Material dispersion is the intrinsic re-
two wavelengths and has a broad spectral
fractive index variation of the bulk mate-
region of low dispersion between. Such
rial, with wavelength. For glasses of high
fibers are important for systems where
silica composition it increases with wave-
length, passing through zero close to
1.3 jam. Since current waveguides are com-
1.3 pm
posed principally of SiO2 lightly doped 20.0 Operation
with other ions, material dispersion is es- Smaller core
sentially independent of the fiber design. higher index
Furnace
15.3 Fiber Fabrication Technologies
The foregoing has attempted to put into
perspective the challenge presented by op-
tical communications to materials science:
fabrication of a fiber having the highest
purity to achieve low losses and with a Fiber
precise index profile to achieve low disper-
sion at the particular wavelength of opera- Figure 15-7. Double crucible process for making
multicomponent glass fibers.
tion.
Pioneering work on fibers began in the
1960's with the intention of producing mul- flowed from the upper crucible, passed
timode fibers with acceptably low loss. At through the reservoir of cladding glass and
that time, optical quality glass exhibited was concentrically surrounded by the clad-
losses on the order of 1000 dB/km, but ding as it flowed through the orifice of the
losses of less than 20 dB/km were required lower thimble. The time and temperature
if this new transmission mode was to com- of core-cladding contact in the cladding
pete with existing copper wire systems. It reservoir were controlled enabling diffu-
was quickly realized that reduction of tran- sion to produce the index gradient needed
sition metal impurities was the major ob- to minimize intermodal dispersion.
stacle. Despite its elegance, overwhelming
problems beset this method from the start.
First, contamination during processing
15.3.1 Double-Crucible Technique
raised the impurity level from the ppb level
The first attempt at producing high pu- in the constituents to ppm levels in the
rity glass, the so-called double-crucible fiber. Many attempts were made to elimi-
technique, proceeded along the lines of nate this contamination and improvement
conventional glass melting but used spe- was achieved by using the oxygen partial
cially prepared constituents (Pearson and pressure of the atmosphere during process-
French, 1972; Beals and Day, 1980). ing to control the redox conditions within
Soda-lime-silicate and sodium-borosilicate the molten glass. Absorption by iron and
glasses were made from materials purified copper, the two principal contaminants,
to parts per billion levels of transition could thus be minimized by altering their
metal impurities by ion exchange, electrol- valence state. Iron could be oxidized pri-
ysis, recrystallization or solvent extraction. marily to the Fe 3 + state and copper re-
These starting glasses were melted, fined, tained in the monovalent state by process-
drawn to cane and fed into an ingenious ing in a controlled oxygen atmosphere.
continuous casting system composed of Thus, strong absorptions by Fe 2 + and
concentric platinum crucibles, shown in Cu 2 + at near infrared wavelengths were
Fig. 15-7. A thin stream of core glass diminished.
15.3 Fiber Fabrication Technologies 761
Fibers adequate for commercial systems downstream of the torch and are sintered
of the time were made this way. Losses as to form a vitreous layer as the torch moves
low as 5 dB/km were achieved at 0.9 jam past the deposit.
but the lower losses offered by the 1.3-
1.5 jam window were unattainable using 15.3.3 Outside Processes:
this technique. Fundamental electronic vi- Outside Vapor Deposition
brations as well as severe OH ~ contamina-
Two versions of outside processes have
tion were intrinsic to the starting materials
been developed. These are the Outside Va-
as well as the glass composition and could
por Deposition (OVD) (Keck et al., 1973)
not be appreciably lowered by improved
process developed by Corning Glass
processing. The method was still-born as it
Works, and the Vertical Axial Deposition
was introduced to the market owing to the
(VAD) (Izawa and Inagaki, 1980) version
advent of a superior technology.
developed by a consortium of Japanese
cable makers and Nippon Telephone and
15.3.2 Vapor-Deposition Techniques Telegraph Corporation. In the former,
shown in Fig. 15-8, soot is deposited layer
The double crucible technique was short
by layer on a horizontal, rotating mandrel
lived because vapor deposition techniques
at sufficiently high temperatures to par-
soon appeared which were capable of
tially sinter the particles to form a porous
lower losses from the visible into the infra-
silica cylinder. A core of GeO 2 -SiO 2 com-
red (see Chap. 2 of this volume). These
position is deposited first, followed by an
techniques appeared in the early 1970's
SiO2 cladding. At the conclusion of deposi-
and may be categorized as either inside or
tion, the mandrel is removed and the tube
outside processes. Both use oxidation of
is sintered at 1500-1600 °C to vitreous sil-
silicon tetrachloride vapor to produce sub-
ica in a furnace having an atmosphere of
micron amorphous silica particles. Other
He, O 2 and Cl 2 . The central hole is col-
chloride vapors such as germanium tetra-
lapsed either during the sintering or subse-
chloride and phosphorus oxychloride are
quently as the preform is drawn to fiber.
used as sources of dopants in the silica.
Outside deposition utilizes flames hydroly-
15.3.4 Vertical Axial Deposition
sis whereby chloride vapors pass through a
methane-oxygen or hydrogen-oxygen flame The VAD process also forms a cylindri-
to produce a "soot" of SiO2 particles. The cal body using soot, but deposition occurs
particles partially sinter as they collect on end-on as shown in Fig. 15-9. Here a po-
a mandrel. The inside process uses these rous soot cylinder is formed without a hole
same reactants together with oxygen, but by depositing the core and cladding simul-
the reaction occurs inside a silica tube in taneously using two torches. When com-
the absence of hydrogen. The high temper- plete, the body is sintered under conditions
ature needed to react halide vapors with similar to those used for OVD. A funda-
oxygen are provided by an oxygen-hydro- mental difference between the two pro-
gen burner which traverses along the tube cesses is that while the composition profile
as it rotates on a glass working lathe. The of the OVD preform is determined by
reactions produce particles by oxidation changing the composition of each layer,
rather than hydrolysis. These particles are the VAD profile depends upon subtle con-
deposited on the inside wall of the tube trol of the gaseous constituents in the flame
762 15 Materials Technology of Optical Fibers
.Soot boule
Mandrel
-Soot
Furnace Furnace
A I A IAI Glass
Air gap * I *• Clad
Core
b) C) d)
Figure 15-8. Outside Vapor Deposition (OVD) process. Diagram shows four steps: (a) deposition on a mandrel;
(b) profile of soot preform after removal of mandrel; (c) preform sintering; (d) fiber drawing.
and the shape and temperature distribu- bution in the flame can be controlled to
tion across the face of the growing soot determine the surface temperature distri-
boule. bution and the shape of the boule.
Critical to the development of VAD was In spite of this rather fragile control of
the design of torches composed of up to ten composition, VAD had one significant ad-
concentric silica tubes. Typically, reactant vantage over first generation OVD. Recall
vapors pass through one or more of the that at this time, transmission systems were
central passages where they are protected using graded index, multimode fiber. The
from premature reaction by a ring of inert high refractive index differences between
shield gas. The outer series of tubes alter- core and cladding required by such fiber
nate between hydrogen and oxygen to was obtained with heavy core doping. This
compose the flame. By manipulation of gas produced a large mismatch in thermal ex-
flows, the temperature and particle distri- pansion between core and cladding and
15.3 Fiber Fabrication Technologies 763
I To elevator drive
a)
in9
Cladd
torch -fB
Core torch
Soot
Furnace Furnace
Glass
c) d)
Figure 15-9. Vertical Axial Deposition (VAD) process, (a) End-on growth of boule; (b), (c), (d) see Fig. 15-8.
I. Tube setup
V> / N »
>-»v Heat source
II. Deposition 7^ i ( J
^ ^ <d?*5^
V> S N »
Heat source Figure 15-11. MCVD pro-
cess consists of deposition
III. Collapse of glass layers inside silica
^3^^^/ \ ^ tube, collapse of tube to
Heat source solid rod and drawing of
IV. Fiber drawing ^_ preform into fiber.
Fiber
Heat source
Equilibrium constants for these reactions reagents and carrier oxygen gas, and con-
may be written tamination from leaks in the chemical de-
livery system.
(15-6) The OH ~ level in the fiber is controlled
by the reaction
K GeO 2 (15-7) H 2 O + Cl2 (15-8)
with equilibrium constant
where Pt are the partial pressures of gas-
eous species and a{ represent the chemical
(15-9)
activities of the solid species. The activities
can be approximated by ytxi9 where xt is
the mole fraction of the particular species The concentration of OH incorporated
in the solid and yt is the activity coefficient. into the glass, CSiOH, is described by
An activity coefficient of unity implies an <r> \2(P \i/2
"|.MCVD deposition
& consolidation
10-9
Figure 15-13. Typical incorpora-
10" tion of OH ~ during processing
stages of MCVD, for 10 ppm H 2 O
in chemical precursors.
108 106 10* 102 10° 10" 10"
D 1/2
stream produced by the traveling torch becomes cool relative to the gas stream
give rise to the phenomenon of ther- and 5) consolidation of previously depos-
mophoresis (Simpkins et al, 1979). Here, ited particles in the hot zones as the torch
particles residing in a thermal gradient are traverses to the right.
bombarded by energetic gas molecules A mathematical model for thermo-
from the hot region and less energetic phoretic deposition (Walker et al., 1980 a),
molecules from the cool region. A net mo- experimentally verified, concluded that de-
mentum transfer forces the particle toward position efficiency (ratio of SiO 2 equivalent
the cooler region. Within an MCVD sub- entering tube to that contained in exhaust)
strate tube, since the wall is cooler than the may be expressed as e = 0.8 [1 — Te/TTxn]
center of the gas downstream of the torch, where Trxn is the gas reaction temperature
particles are driven toward the wall where and Te is the temperature downstream of
they deposit. The MCVD process is shown the torch at which the gas and the tube wall
schematically in Fig. 15-14 in terms of: equilibrate. Typically, Te is about 400 °C
1) heat transfer in the hot zone, 2) reaction, and Trxn about 2000°C, giving an efficiency
3) particle formation, 4) particle deposition on the order of 60%. Note that the effi-
beyond the hot zone where the tube wall ciency is not a function of the maximum
tube temperature.
Examination of the process of consoli-
Reaction zone Quartz substrate dation of the soot layer on the inner surface
of the silica tube revealed the mechanism
Thermophoretic deposit to be viscous sintering (Walker et al.,
POCl3
GeCL ^ He 1980 b). By this mechanism the rate of con-
solidation is proportional to the sintering
time and surface tension and inversely pro-
portional to the void size, initial soot den-
Consolidated f\ sity and glass viscosity.
deposit
Torch
15.3.6 Plasma Chemical Vapor Deposition
Traverse
Figure 15-14. Particle formation and thermophoretic A second inside process, Plasma Chemi-
deposition in MCVD. cal Vapor Deposition PCVD (Kuppers
768 15 Materials Technology of Optical Fibers
cool, it enters the coating cup, a vessel filled have been developed to the point where
with a liquid polymer. As the fiber emerges they yield both multimode and single
from the bottom of the die, a uniform coat- mode fiber whose loss is limited only by the
ing is formed and is subsequently cured. intrinsic properties of fused silica, their
The best coatings are those which may be principal constituent. In their initial form,
induced to cross-link rapidly, such as ther- each produced a preform yielding only
mally-cured silicone rubbers and UV- about 10 km of fiber. However, as single-
cured urethane acrylates. The primary mode replaced multimode fiber, a third
function of the coating is to protect the generation of fiber processing evolved. In
fiber from abrasion, but the coating may multimode fiber, the ratio of core diameter
degrade the optical properties of the fiber if to fiber diameter is typically about 0.5
not free of particles, applied concentrically while this ratio is less than 0.1 for single-
and without defects. Otherwise, the coat- mode fiber. Thus, the processing time of
ing causes nonuniform stress upon solidifi- singlemode preforms is shortened consid-
cation and increases the fiber loss. Low erably due to the smaller core region.
modulus coatings can actually improve the However, since the glass from the substrate
optical properties of the fiber by reducing tube comprises the bulk of the fiber, the
microbending losses since they tend to yield from each preform is limited by the
cushion the fiber from stress induced dur- size of this tube. The yield of each preform
ing cabling or deployment. may be increased by using an "overclad-
ding" technique, as follows. After a pre-
15.4.4 Loss form core rod with an oversized core re-
gion is fabricated by conventional means,
As mentioned above, optical loss may be the outer diameter is built up to attain the
increased in the draw process by nonuni- proper proportions. The outer diameter is
formities in fiber diameter and coating increased either by jacketing the preform
thickness. These are waveguide losses, but with a second silica tube or by using it as
additional loss mechanisms are also pres- a bait rod for subsequent OVD or VAD
ent. For example, increased losses can oc- soot deposition. This procedure increases
cur for high draw tension in pure silica core the length of fiber produced from a vapor
fiber as a result of ruptured Si-O bonds. deposited preform, yielding up to a hun-
High draw temperature can cause defects, dred kilometers of fiber.
such as a germanium suboxide species,
which have well-defined absorption bands.
Similar GeO 2 defects may be induced by 15.5.1 Sol-Gel Processes
the UV lamps used to cure the coatings.
Given a singlemode fiber technology
These latter defects may be controlled by
based on overcladding core rods with silica
filtering out the short UV light and using
tubes or soot, it is natural to consider other
UV-absorbing coatings on the fiber.
means of preparing overcladding material.
Alternate overcladding processes become
particularly appealing since fibers can be
15.5 Overcladding designed so that negligible optical power
penetrates beyond a radius of 30 to 40 jim
Drawing technology and each of the (MacChesney et al, 1985). Thus, the vapor
processes OVD, VAD, MCVD, and PCVD derived core and cladding need comprise
15.5 Overcladding 771
only about 5% of the fiber mass while the approach. However, there has been much
remaining 95% may be derived from lower effort to fabricate all-gel preforms since
quality, less expensive materials. the chemical precursors are available in
high purity and the refractive index of
the glass may be altered by adding dop-
15.5.1.1 Alkoxide Sol-Gel Processing
ant alkoxides. Fibers with a raised-index
Suitable overcladding material may be cores, doped with alkoxides such as
prepared by sol-gel and powder forming Ge(OC 2 H 5 ) 4 , have not yielded fiber with
techniques (see Chap. 2 of this volume). In losses comparable to that produced by va-
one instance, a chemical precursor, typi- por technique since the germanium dioxide
cally a silicon alkoxide such as Si(OC 2 H 5 ) 4 , either dissolves in the liquor or precipitates
is reacted with water in the presence of in some crystallized form. The usual prod-
ethanol and an acid catalyst. The sol is cast uct after consolidation contains pores and
into cylindrical molds and polycondensa- its index is raised only marginally, suggest-
tion of the resulting silanol groups pro- ing that any germanium present in the gel
duces a filamentary siloxane gel network. is lost in firing.
The gel body is dried and consolidated to The alkoxide route has achieved its best
form silica glass as films or bulk bodies. success in fabricating fibers with a silica
Alternatively, commercial colloidal pow- core and lowered index cladding (Shibata
ders obtained from flame hydrolysis, com- et al., 1987). Hydrolysis and polycondensa-
monly known as "fumed silica", are formed tion of Si(OC 2 H 5 ) 3 F lowers the index by
into bodies by mechanical compaction incorporating fluorine. The sol is cast,
(Dorn et al, 1987), centrifugation (Buch- gelled and dried to yield a porous silica
mann et al., 1988), or casting/gelation (Shi- body with surface area of 200-650 m2/g-
bata et al., 1986). In this last approach, the Such high surface area allows consolida-
silica particles (generally 0.05-0.5 jim) are tion at low temperatures in a fluorine con-
dispersed in water to form a sol. Control of taining atmosphere. The result is a down-
pH or addition of surface active agents is doped tube (A = - 0.62%) which is col-
used to promote electrostatic or steric sta- lapsed with a stream of oxygen flowing
bilization to inhibit interparticle attractive down the center. This removes the fluorine
forces which cause agglomeration. The dis- from the inner tube wall and produces a
persed colloid containing up to 60wt.% core region with higher refractive index
silica is cast after the stabilizing forces are than the fluorine doped cladding. Losses as
dissipated. Gelation by van der Waals at- low as 0.4 dB/km have been reported for
tractive forces soon follows to produce a such fiber.
semirigid body. After drying, the porous
silica body can be sintered to glass much
15.5.1.2 Colloidal Sol-Gel Processing
like the soot boules formed in the OVD
and VAD processes. The colloidal approach has achieved
Drying of the gel body is accompanied more success in producing large bodies for
by large stresses due to shrinkage and cap- overcladding. The starting material is com-
illary forces which generally cause the mercial fumed silica such as Aerosil OX-50
body to fracture. To date, alkoxide derived (Degussa A.G., Frankfurt, FRG). This is
bodies as large as overcladding tubes have distinguished from other colloidal silicas
not been successfully fabricated using this by its comparatively large size (mean parti-
772 15 Materials Technology of Optical Fibers
TEOS
"Fumed" silica (C2H5O)4Si SiCl,
Gel granulate/consolidate
Synthetic sand
Gel tube
Particle feed to
1Dry 1 Plasma torch
1 iI
Preform
assembly
Core
rod
Preform c: - •• •* -
overclad
MCVD core rod
Dehydrate/, Draw Draw
consolidate
Fiber Fiber
Figure 15-17. A hybrid sol gel strategy in which gel is cast into tubes and used to overclad a core rod.
Alternatively gel is granulated then fusion-sprayed on a preform to accomplish overcladding.
cle size 40 nm). It is produced by flame Purification from transition metals may
hydrolysis and is similar to "soot" pro- be enhanced by use of a low oxygen partial
duced by OVD and VAD. pressure atmosphere, as indicated by the
The larger particles result in gel bodies reaction
of lower density and larger pore size. Thus,
Fe 2 O 3 + 2Cl 2 -> 2FeCl 2 + 3/2O 2 (15-11)
drying stress is reduced since the capillary
forces are decreased. Furthermore, lower By firing in an atmosphere protected from
density enhances permeation of the porous air intrusion, oxygen partial pressures can
silica body by reactive gasses such as Cl 2 . be in the range of 10 ~6 atm. Thus, at tem-
Consolidation in a chlorine containing at- peratures between 600 and 1000°C, iron
mosphere inside a non-contaminating sil- and other impurities are effectively removed
ica muffle allows removal of impurities (MacChesney et al, 1987 b; Clasen, 1988).
such as OH~, transition metal and alkali This was demonstrated by intentionally
ions introduced during processing as well contaminating a gel body with 1 wt.% he-
as those initially present. Recall that this matite. After a two step dehydration/con-
situation is just the reverse of that encoun- solidation treatment, the residual iron con-
tered in the earlier Double Crucible pro- tent was only 40 ppb.
cess, which failed because very pure start- The process of overcladding with gel-
ing materials were contaminated during derived material may be accomplished us-
processing. ing two strategies, as diagrammed in Fig.
15.6 Minimizing Defects 773
10
\
V
Figure 15-18. Effect of hy-
1.0 Initial Initial "*^-~ / drogen and radiation on
• - - - ^-Radiation • - - - ^-Radiation (a) GeO 2 -P 2 O 5 -SiO 2 and
—— H2 diffusion — H2 diffusion
200°C Heating 200°C Heating (b) GeO 2 -SiO 2 core fiber,
0.1 I I I _| I I | from Itoh et al, (1986).
0.8 1.0 1.2 U 1.6 0.8 1.0 1.2 U 1.6
Wavelength (|jm) Wavelength (JJP
774 15 Materials Technology of Optical Fibers
spectrum by introducing defects in the sil- fiber (Miller and Chynoweth, 1979). In ad-
ica network. H 2 incorporated interstitially dition, sensors (Giallorenzi et al., 1982);
introduces several distinct peaks between Culshaw, 1984; Arditty et al., 1989; Scheggi,
1.0-1.2 jim while defects caused by the re- 1987), may be fabricated by using optical
action of hydrogen with GeO 2 species re- fibers to carry light signals to and from an
sults in broadband loss. At temperatures active "optrode". In such an extrinsic sen-
above 200 °C, H 2 reacts with the silica net- sor, the fiber merely transmits the signal to
work to form OH ~~ groups which increase and from the sensing device. Active fiber
loss at 1.38 jim. devices may be fashioned into intrinsic sen-
Removal of P 2 O 5 , once commonly used sors which exploit the active properties of
as a processing aid, alleviates some of the either the glass or special dopants added to
degradation caused by radiation and H 2 , the fiber. Intrinsic sensors use the optical
but the presence of GeO 2 , the principal fiber itself to interact with the environment
core dopant, still contributes to fiber loss. and modulate an optical signal. Fiber
It is thus essential that H 2 be prevented lasers and amplifiers (Urquhart, 1988),
from penetrating the fiber. Since the poly- may also be fabricated if rare earth ions are
mer coating is not an effective diffusion added to the fiber core. Such active fiber
barrier, additional hermetic coatings have devices take advantage of several proper-
been developed. These are applied by ties unique to optical fibers such as long
chemical vapor deposition to the virgin interaction length, small size, high light in-
fiber surface during draw and before appli- tensity and an optical as opposed to elec-
cation of the polymer coating. Thin films tronic carrier.
(50-100 nm) of aluminum, SiC, SiO2 and
TiO 2 have been used but amorphous car-
15.7.1 Optical Fiber Sensors
bon coatings (Huff et al., 1988) appear the
most satisfactory. These compact and pin- Fiber sensors carry an optical signal
hole free films result in negligible rates of which is constant in some property such as
H 2 permeation and dramatic reduction in intensity, polarization or phase. Perturba-
strength degradation by both static and tion of the fiber environment is detected as
dynamic fatigue (Kranz et al., 1988). a variation in this property. Light intensity
is the simplest property to modulate and
detect. Extrinsic sensors can measure
15,7 Active and Passive Fiber acoustical fields using a Fabry-Perot cav-
Devices ity at the fiber tip, strain using microbend-
ing induced by placing the fiber between
In the development of optical fiber for corrugated plates, environment by incor-
communications described above, success porating fiber in a structural unit, or chem-
was measured by how well the glass istry using chemically active materials
medium did not interact with the transmit- placed at the fiber end or as a coating.
ted light or the surroundings. However, it Intrinsic sensors have been fabricated by
is possible to intentionally induce interac- measuring optical absorption of fibers
tions for specific purposes. Passive fiber doped with neodymium or erbium. These
devices such as modulators, polarizers, iso- ions have a number of absorption bands
lators and couplers may be made from ei- and since the thermal population of the
ther standard or specially prepared optical ground state of these ions changes with
15.7 Active and Passive Fiber Devices 775
nity to electromagnetic interference and Figure 15-19. Energy level schematic of Er3 + ion and
potentially remote nature. Thus, they have configuration of optical amplifier in which pump-
been used for high electric fields, corrosive light is coupled to Er3 + containing fiber.
776 15 Materials Technology of Optical Fibers
de-excitation. This creates a second pho- occurs with even small additions of rare
ton in phase with the first. earths to silica, it is beneficial to have a
A laser may be made by placing semi- homogenizor ion such as Al 3+ present.
transparent mirrors at the fiber ends. This A second technique uses solution-dop-
forms a Fabry-Perot cavity and causes res- ing (Townsend et al., 1987) of a partially
onance at a wavelength which is an inte- sintered soot layer deposited in the MCVD
gral fraction of the cavity length. The ad- substrate tube. The tube is soaked in a so-
vantages of using a rare earth glass laser in lution containing the desired ions, dried
fiber form are the long interaction length and dehydrated in an atmosphere contain-
between pump and active species, high ing O 2 , He and perhaps Cl 2 . After sinter-
light intensity, the availability of diode ing, the tube is collapsed and drawn into
laser pumps, and, for lightwave communi- fiber. Alternatively, the solution technique
cations applications, the compatibility can be used to treat a soot-form produced
with standard optical fiber. by VAD (Gozen et al, 1988). Here also, a
An optical amplifier may be made using soot cylinder is soaked in an aqueous solu-
the device shown in the lower half of Fig. tion of rare earth ion, dried and dehy-
15-19. If the optical signal (1.53 jam) is in an drated in an atmospheric containing
emission band of the active ions, the signal SOC12 or Cl 2 . After sintering at about
will stimulate depopulation of the excited 1500 °C, the preform is overclad and drawn
states, creating photons in phase with the to fiber. In place of a solution, the soot-
incident signal, thus amplifying the optical form can be "soaked" in an atmosphere
signal. Pump light is introduced through a containing rare earth chloride species
directional coupler, so it is advantageous if volatilized by a furnace temperature in the
the geometry of the active fiber matches vicinity of 1000 °C.
that of the transmitting fiber. Fiber ampli- Efforts to optimize the amplifiers con-
fiers promise superior performance over centrate on fiber structure and the core
semiconductor amplifiers because of low composition. Amplifier efficiency seem-
noise, high bandwidth, high gain and fiber ingly would be improved by concentrating
compatibility. the rare earth dopants in the core center
where the optical intensity is highest. Vari-
ations in the host glass can alter the popu-
15.7.2.1 Fabrication of Rare-Earth Doped
lation of various energy levels, in particular
Optical Fiber
to diminish excited state absorption. This
Rare earth doped fibers can be fabri- occurs if photons produced as stimulated
cated by several techniques. In the MCVD emission from excited rare earth ions are
case (Poole et al., 1985), a volatile chloride subsequently reabsorbed by an excited ion,
vapor of the desired ion (generally Er 3 + or populating energy levels above the upper
Nd 3 + ) is generated by heating a chamber lasing level. This effect decreases the
contained within the substrate tube. The efficiency of 1.53 |im Er 3 + amplification
vapor is carried into the reaction zone and destroys 1.3 jim Nd 3 + amplification.
along with SiCl4, GeCl 4 , A12C16 and O 2 Among the alternate hosts being investi-
used to produce the core deposit. Rare gated are those of fluorozirconate glasses.
earth ion concentrations on the order of
100's to 1000's ppm can be achieved in this
manner. However, since phase separation
15.8 Fluoride Glasses for Fibers 777
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780 15 Materials Technology of Optical Fibers