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1 Classical Glass Technology

Michael Cable

Division of Ceramics, Glasses and Polymers, School of Materials, University of Sheffield,


Sheffield, U.K.

List of Symbols and Abbreviations 3


1.1 The Historical Development of Glass Technology 6
1.1.1 Introduction 6
1.1.2 The Beginnings of Glass Technology 6
1.1.3 The Eighteenth Century 8
1.1.4 The Nineteenth Century 11
1.1.5 The Twentieth Century 13
1.2 Choice of Glass Compositions 18
1.2.1 Properties Important to the User 18
1.2.2 Properties Important to the Glass Maker 20
1.2.3 Choice of Glass Composition 21
1.2.4 Composition-Property Relations 22
1.2.5 Models for Composition-Property Relations 23
1.2.5.1 The Viscosity-Temperature Relation 24
1.2.5.2 Liquidus Temperature 25
1.2.5.3 Specific Heat 26
1.2.5.4 Thermal Conductivity 26
1.2.5.5 Summary 29
1.2.6 The Modern Approach to Choice of Glass Composition 29
1.2.7 Choice of Raw Materials 32
1.3 The Melting of Glasses 32
1.3.1 Introduction 32
1.3.2 Energy Requirements 33
1.3.2.1 Enthalpy of Reaction 33
1.3.2.2 Sensible Heat 34
1.3.3 Preparations 34
1.3.4 The Stages of Melting 35
1.3.4.1 Batch Heating 35
1.3.4.2 The Initial Melting Reactions 37
1.3.4.3 Refining 45
1.3.4.4 The Homogenizing of Glass Melts 53
1.3.4.5 Modern Furnaces 59
1.4 Glass Forming 62
1.4.1 Introduction 62
1.4.2 The Manufacture of Containers 64
Materials Science and Technology
Copyright © WILEY-VCH Verlag GmbH & Co KGaA. Allrightsreserved.
2 1 Classical Glass Technology

1.4.3 The Production of Lamp Bulb Envelopes 69


1.4.4 The Manufacture of Flat Glass 70
1.4.4.1 Introduction 70
1.4.4.2 Sheet Glass Processes 71
1.4.4.3 Float Glass 74
1.4.5 Rod and Tubing 78
1.4.5.1 The Danner Process 78
1.4.5.2 Vertical Drawing Processes 79
1.4.6 Glass Fibers 80
1.4.6.1 Introduction 80
1.4.6.2 The Physics of Fiber Drawing 80
1.4.6.3 The Technology of Fiber Production 81
1.4.6.4 Continuous Fibers 82
1.4.6.5 Non-Circular Rod Tube and Fiber 83
1.5 Polishing 83
1.5.1 Mechanical Polishing 83
1.5.2 Acid Polishing 84
1.6 References 85
List of Symbols and Abbreviations 3

List of Symbols and Abbreviations


A amplitude of wave
A parameter in Vogel-Tammann-Fulcher equation
Ao initial amplitude of wave
a radius or semi-major axis of elliptical inclusion
a0 initial radius of sphere
a0 constant term in Eqs. (1-1), (1-2) and (1-4)
at coefficient for term i in Eqs. (1-1) and (1-2)
b coefficient in Eq. (1-43)
b semi-minor axis of elliptical inclusion
B parameter in Vogel-Tammann-Fulcher equation
B rate of production of bottles
Ca dissolved concentration in liquid at radius a
Cs concentration of gas inside bubble
C ro uniform dissolved concentration in liquid far from bubble
CEQ equilibrium concentration of silica in liquid in contact with silica grain
Ct concentration of dissolved silica in liquid at time t
C dimensionless concentration (0 < C < 1)
c specific heat
ct concentration of component i
Ac concentration difference driving dissolution
d equilibrium thickness of Float glass ribbon
D diffusivity
E dimensionless equilibrium shape of deformed inclusion
Ex approximate dimensionless equilibrium shape of deformed inclusion
E2 parameter used to define approximate dimensionless equilibrium shape of de-
formed inclusion
£* activation energy for viscous flow
Ft dimensionless dissolved concentration of gas i
F (a) net surface tension force over unit length
F(p) net force due to pressure over unit length
g gravitational acceleration
gt mole fraction of gas i in a bubble
G rate of shear
H enthalpy
h height of Float glass ribbon above surface of tin bath
h depth of glass melt
/ parameter describing initial behaviour of a multi-component bubble
kB Boltzmann constant
k constant in Eqs. (1-19), (1-20), (1-42) and (1-44)
/ linear dimension
L length of orifice
m number of components in system
M mass rate of flow through orifice
4 1 Classical Glass Technology

n number of degrees of freedom


n number of moles of a component
n refractive index
n number of terms in series
n number of bubbles of given size per unit volume of melt
N total number of bubbles per unit volume of melt
p pressure
p number of moles of silica in silicate liquid
Ap pressure difference or excess pressure due to surface tension
R gas constant
R dimensionless radius of sphere
R radius of atom or molecule
s natural strain
sa natural strain of a-axis for inclusion differing in viscosity from surrounding
liquid
5 aH natural strain of a-axis when inclusion h a s same viscosity as matrix
5 parameter defining eventual behaviour of multi-component bubble
T temperature
T{ interfacial temperature
t time
U velocity vector
V volume
w wall thickness
X value of a property
X mole fraction of a constituent
x diameter of bubble
y thickness of reaction product layer
z volume of product per unit volume of sphere
z number of moles of silica

a angle
a absorption coefficient
a mass fraction reacted
a thermal diffusivity
OL{ Ostwald solubility coefficient for gas i
P rate of growth parameter for sphere
y auxiliary parameter in Appen's property calculations
S concentration boundary layer thickness
X wavelength of electromagnetic radiation
X wavelength of wave on liquid
X thermal conductivity
X dimensionless viscosity parameter
Xo true thermal conductivity
XR apparent thermal conductivity due to radiant heat transfer
rj viscosity
List of Symbols and Abbreviations

q> effective solubility of gas in liquid


q> auxiliary parameter in Appen's property calculations
0 temperature in °C
©0 temperature constant in Vogel-Tammann-Fulcher equation
9 angle
90 coefficient in Eq. (1-6)
Q mass density
a surface tension or interfacial energy
o Stefan-Boltzmann constant
\jj auxiliary parameter in Appen's property calculations
s eccentricity of ellipse
1 Classical Glass Technology

1.1 The Historical Development onwards glass was the pre-eminent choice
of Glass Technology of alchemists and chemists for their appa-
ratus. Even if borosilicate glass for labora-
1.1.1 Introduction tory apparatus (Pyrex) is a twentieth cen-
tury invention, the relatively fragile glass
Glass making is an extremely old tech- apparatus then available was essential to
nology, the history of which has often been many laboratory operations in earlier
recounted, see for example Douglas and times. One of the events having an obvious
Frank (1972), but is constantly in need of claim to mark the beginning of modern
revision as archaeological evidence keeps science was Galileo's work on the motion
advancing our understanding of various of the planets which would have been im-
aspects and throwing up new puzzles. Here possible without astronomical telescopes
we consider only how the general advance needing glass lenses. Isaac Newton's pio-
of science and the evolution of glass mak- neering work in optics, begun in 1666, also
ing have interacted with each other. Few required prisms, lenses and mirrors. Other
events earlier than the middle of the seven- basic investigations which required glass
teenth century deserve detailed discussion; apparatus were the classic investigations of
until that time chemistry and physics were the properties of gases (Boyle's law and
too primitive to be able to assist develop- Charles's law), thermometry, barometry
ment of high temperature processes like and the development of microscopes.
glass or ceramic manufacture or iron mak-
ing. But before proceeding it is salutary to
remind ourselves of the brilliant technical 1.1.2 The Beginnings of Glass Technology
achievements occasionally produced in The earliest written records of glass
distant ages: first, skill in glass melting making are some famous clay tablets, dat-
such as the Wilsford bead (Guido et al., ing from around 650 BC, from the library
1984) and the sealing-wax red glass from of Assur-bani-pal, see Douglas and Frank
Nimrud (Cable and Smedley, 1987 b) and (1972), but these are incompletely under-
the glass of the Lycurgus cup (Brill, 1965) stood because we have no dictionary to
required; second, virtuosity in after work- explain the technical terms. Many cen-
ing of the cold glass such as the Roman turies passed before written accounts of
diatreta ware (Wiedman, 1954), the Port- glass making contained any useful insight
land or Barberini vase, and the modelling besides recipes to be followed by rote.
of the Lycurgus cup. These remind us that The earliest development in glass mak-
technological advance has often come ing of which we have a reasonably docu-
about by intuition and intelligent trial and mented description seems to be the inven-
error experimentation rather than by ap- tion of glass of lead by Ravenscroft around
plying scientific methods or knowledge. 1673-1676 (Moody, 1988, 1989). From
Even in recent times advances in scientific very distant times it had been common to
understanding have often been stimulated make much European glass using sand and
by technical advances rather than the con- an alkali flux obtained from plant ash. By
verse. mediaeval times it was known that leach-
Several notable cornerstones of modern ing the ash and purifying the alkali by
science depended on the availability of evaporation had several advantages in
glass apparatus and from mediaeval times melting the glass. Unfortunately this also
1.1 The Historical Development of Glass Technology

made glass of simpler compositions richer 1962), generally with a commentary by the
in alkali, to the serious detriment of chem- translator as exemplified by Merret's Art
ical durability. When Ravenscroft was of Glass (1662) and Kunckel's Glasmacher-
called their rescue the holders of the kunst (1679). Although these give much
monopoly on glass in England were in useful information they are little more than
danger of losing their privilege because of recipe books: insight into the reasons why
customer dissatisfaction with the chemical particular things should be done or
durability of their product. Ravenscroft avoided is rare. The beginnings of a sound
rescued them by developing a glass of lead glass science needed a better understand-
(not the same as modern English lead crys- ing of both chemistry and physics. Devel-
tal). This is the earliest work that we know opments in chemistry were needed to per-
where an investigation was deliberately mit the analysis of both glasses and raw
made to find how to modify glass proper- materials as well as to understand the dif-
ties by adjusting composition. However, ference between elements such as sodium
this could not have been done by scientific and potassium or calcium and magnesium.
methods because chemistry was still on a Science lacked a proper understanding of
mystical basis and the techniques of analy- heat, which was thought of as some kind of
sis needed did not exist. Some of the short- chemical element though, as knowledge
comings of chemical knowledge of those developed, it had to be treated as one with
times are indicated by the many years that a negative mass. As a result melting and
Isaac Newton devoted to chemical studies solidification and also glass formation
which had a negligible influence, unlike his could not be understood. The only impor-
profound insights into gravitation and tant glass properties that could easily be
light. His Optics (1704) was the first impor- measured were density and refractive in-
tant scientific book to be published in any dex.
vernacular language rather than Latin. It This gives an unduly pessimistic a pic-
was not only directly concerned with the ture of what practitioners of the useful arts
properties of glass but also the first to ex- could achieve. For example, in those days
pound the modern scientific method of glass makers did have some simple quality
proposing hypotheses, devising experi- control tools for their ash, probably de-
ments to test them and reporting the re- pending more on taste than anything else
sults before theorizing further. It is inter- because sodium and potassium salts have
esting to speculate how much further he different tastes as do carbonate, chloride,
might have developed optics if he had been sulphate and nitrate; there are published
able to experiment with glasses of dis- comments such as "the bitterest is the best
tinctly different refractive indices and dis- for making glass". Assessment of silica was
persions. The primitive state of glass tech- a bigger problem and it was often assumed
nology may have let him down but led him that all whitish stones which would neither
to invent the reflecting astronomical tele- dissolve in acid nor be affected by heat but
scope. struck a spark with steel were chemically
The most influential of all books on equivalent and equally suitable for making
glass was Antonio Neri's L'Arte Vetraria glass. The reasons for this situation are
which first appeared in AD 1612 and was clear: no other analytical tools were avail-
soon translated into both Latin and sev- able. Another century was to pass before
eral other vernacular languages (Turner, much progress was possible with any of
1 Classical Glass Technology

these crucial factors. Given what we now


know about the sensitivity of glass proper-
ties to changes in composition, it some-
times seems amazing that any good quality
glass was regularly made. Few glass mak-
ers can have enjoyed placid lives, a situa-
tion possibly not very different from today.
The other main problems were associ-
ated with furnaces. First there was the
problem of what to build them from, se-
condly, how to attain sufficiently high tem-
peratures and, thirdly, how to measure and
control temperature; even at the end of the
last century it was normal to speak of de-
grees of heat when talking about high tem-
perature processes. It was realised at an
early stage that drying the wood used as
fuel had important advantages; the net
calorific value of wood decreases almost
linearly with moisture content and be-
comes zero at about 70% H 2 O, so that air
dried wood still containing around 20%
moisture is much inferior to that which has
been thoroughly dried. It is also clear that
in those times glasses were regularly made
which needed melting temperatures much Figure 1-1. The traditional southern European bee-
above the 1200°C which used to be as- hive type of furnace; from Agricola. The wood fire
sumed to be the maximum melting temper- was central at ground level and charged through the
ature attainable (Cable and Smedley, opening shown; the exhaust gases passed over the
pots and out of the working holes. Straight sided pots
1987 a). The introduction of coal as the
were more common than the vases shown.
main fuel required significant changes in
the design of furnaces to allow for its differ-
ent combustion characteristics but this was Techniques of glass melting and forming
done, as so often, by trial and error without processes remained virtually unchanged
real scientific insight. from the practices of several preceding cen-
Up to those times two types of furnace turies.
had been developed (Newton, 1985). One
was the southern European 'beehive' type
1.1.3 The Eighteenth Century
exemplified by the famous woodcuts in
Agricola's book, Fig. 1-1 (Hoover and Several branches of chemistry and
Hoover, 1912). The other from northern physics made very rapid advances towards
Europe was a rectangular chamber fre- the end of the eighteenth century. Some of
quently built with four smaller furnace the essential physical properties of gases
chambers as wings on the corners, the plan were already known; Boyle's law was
looking like a butterfly, see Fig. 1-2. demonstrated in 1660 but Charles's law
1.1 The Historical Development of Glass Technology

making sections of the great Diderot and


D'Alembert Encyclopedic (1765 -1772)
contain more than a hundred beautifully
drawn and engraved plates, which are well
known, as well as very detailed descrip-
tions of the processes, which are unjustly
neglected. The text of the Diderot and
D'Alembert Encyclopedic gives the most
detailed account of glass making practices
ever published and makes clear that much
skill and experience was involved but very
little science. The plates were republished
with a significantly different and obviously
more modern text in the Encyclopedic
Methodique (1791).
Figures 1-3 and 1-4 show examples of
these plates which illustrate the two long
established methods of making window
glass, the crown process and the cylinder
process. The crown process used a large
gather formed like a shallow bowl which
was transferred to a punty then reheated
and spun by hand so that centrifugal force
made it open up into an almost flat circular
0 5m disk with excellent fire polished surfaces;
Figure 1-2. A northern European wood fired furnace the main disadvantages of crown glass
showing the four small wing furnaces. Vertical section were the thickened central bullion where
through the middle and plan view just above the level the punty was attached and the fact that
of the siege. Two fires were made, one at each end of the disk was always somewhat saucer
the hearth. After Bosc D'Antic and other French
shaped. The glass, when homogeneous,
was nevertheless of uniform thickness, gen-
erally in the range 1 to 2.5 mm (Cable and
not until 1787. The experiments that were Swan, 1988).
needed for these investigations would have Cylinder glass was made by blowing a
been impossible without glass apparatus. cylinder, cutting off the ends, cracking it
A clear appreciation and separation of the longitudinally, then reheating it and open-
chemical and physical aspects of heat and ing out the cylinder into a flat sheet in a
combustion came much later. Physicists separate furnace. This operation required
had the evidence to abandon phlogiston to- the use of a kind of wooden rake to open
wards the end of the 18th century but a out the cylinder. The effect of this tool on
considerably longer time elapsed before all the glass and of contact with the slab on
chemists also came to a modern view of which it lay always produced slightly rip-
heat. There were, however, some notable pled surfaces, although the sheet could be
publications about glass making in the quite flat overall. Cylinder glass could
second half of the century. The glass provide considerably larger panes than
10 1 Classical Glass Technology

Tig.z

Figure 1-3. Reheating and spinning the gather in


making crown glass: from the Diderot Encyclopedia.

crown. Crown glass could make good but


slightly convex or concave mirrors but cyl-
inder glass was rarely good enough to
make looking glasses.
Figure 1-4. Steps in making cylinder glass; from the
The Collected Works of Paul Bosc D'An- Diderot Encyclopedia.
tic (1780) cover a range of subjects but
glass making is the major part. In a fasci-
nating introduction and a lengthy essay missed from his position as Director at
written in 1760 which is supplemented (in Saint Gobain in 1761 after only two years
the established way) by additional com- in that post. A clash of personalities may
mentaries written in 1780, he writes for the have contributed to D'Antic's downfall.
first time about glass making in the mod- His vivid style of writing suggests that he
ern way referring, where possible, to the may have been vain and opinionated, a
latest scientific literature. However, D'An- view clearly shared by Delaunay Des-
tic was a man of complex personality and landes, his deputy and successor as Direc-
some influence at the court of Louis XVI tor, who may not be an entirely impartial
(as physician to the King) but of dubious witness but whose distinguished 31 years in
practical achievement because he was dis- that post demonstrates his own technical
1.1 The Historical Development of Glass Technology 11

expertise and tends to lend credence to his Faraday (1791-1867) was asked by the
strictures on D'Antic (Barton, 1989). Board of Longitude and the Royal Society
to find how to make good quality optical
glasses to enable better instruments to be
1.1.4 The Nineteenth Century
made and worked on this project from
Enormous advances were made during 1825 to 1830 when, having had reasonable
the last century. The title of most eminent success and not seeing how to make much
glass technologist of all time should proba- further progress, he asked to be released to
bly be awarded to Joseph Fraunhofer continue his work with electricity. Faraday
(1787-1826) who as a more or less self ed- (1830) described his methods but his work
ucated orphan was in 1806, at the age of 19, failed to have any practical impact on glass
employed at the Optical Institute in Bene- manufacture, largely because the system of
diktbeuern, where he assisted the elderly controlling glass making, to ensure that the
Guinand in developing the stirring of glass taxes were paid, and the way in which taxes
melts to produce optical glasses capable of were levied made experimentation by glass
making good achromatic doublets. Fraun- makers too difficult and expensive for most
hofer soon supplanted Guinand and spent of them to contemplate. The small scale of
the whole of his regrettably short career in his operations may also have failed to im-
this post, making his enormous contribu- press glass makers (Cable and Smedley,
tions to astronomical optics, especially 1989).
spectral analysis and diffraction, whilst en- William Vernon Harcourt (1789-1871)
gaged in the manufacture of astronomical was an important pioneer about whose
telescopes. Although none of the telescopes work we know too little. Vernon Harcourt
made by Fraunhofer himself still exists, was a Church of England clergyman who
one made to the same design by his imme- was influential in founding first the York-
diate successors is still to be seen at the shire Philosophical Society (his father was
Harvard College Observatory. Archbishop of York at the time) and then
One of Fraunhofer's (1817) published the British Association for the Advancement
papers shows that he had developed a test of Science; the early history of the latter has
for the chemical durability of glasses using been recounted by Morrell and Thackray
sulphuric acid and also implies that he was (1981). During much of his long life he
the discoverer of the mixed alkali effect, spent a great deal of time in making un-
that is to say recognizing that a mixture of usual glasses using a hydrogen furnace that
alkalis often gives properties quite different he had invented (Vernon Harcourt 1844).
from what one would have predicted from His interest was to extend the range of op-
measuring properties of glasses containing tical properties available to allow better
only each alkali alone. Although chemistry optical instruments to be made, latterly in
was advancing rapidly, Fraunhofer would conjunction with Prof. Stokes who under-
have been hindered by lack of pure materi- took the optical measurements (Stokes,
als and inability to analyse them or his 1871). He used at least 29 elements in his
glasses. These problems were rather less glasses and was the first person ever to use
severe for Michael Faraday, the most cre- at least 13 of them in glasses, see Fig. 1-5.
ative of all scientists to have spent some of He produced good samples of titanate, bo-
his time working as glass technologist, who rate and phosphate glasses. Unfortunately
had better resources close to hand. his work, like Faraday's, led to no practical
12 1 Classical Glass Technology

Li Be B 0 F

Al Si P S
Figure 1-5. Periodic table
Na Mg
of the elements showing
K Ca Ti V Cr Mn Fe- Co Ni Cu Zn As
those used in his glasses by
Vernon Harcourt. Those
Sr Mo Cd Sn Sb which he was the first to
use are marked by a bold
Ba W Au TI Pb Bi outline; the others shown
had previously been used

U
II in glasses.

applications. The punitive tax on glass had coincidence that the Siemens Brothers had
been abolished in 1845 so that was not the important roles in both electrical machin-
reason in this instance. Perhaps glass mak- ery and in glass melting.
ers were unwilling to take seriously the re- The tank furnace, which made possible
sults of such small scale laboratory experi- continuous large scale production of
ments by an amateur or to consider using molten glass, and machines for mechanized
such unusual ingredients. production of containers and flat glass
The real beginnings of glass technology were inventions crucial to the glass indus-
had to wait for the arrival on the scene of try which together revolutionized it. The
Abbe and Schott who began the first really earliest patent for a regenerative glass melt-
fruitful investigations of property-compo- ing furnace appears to have been granted
sition relations in 1881, again with the in- to Robert Stirling in 1816 but this patent
tention of improving optical instruments, was never published, or exploited. Never-
initially microscopes. Their success owed theless it seems that Wilhelm Siemens
much to the collaboration of Carl Zeiss knew of this work (Maurer and Bischoff,
and his son Roderich in developing meth- 1930). Attempts to make glass melting con-
ods of large scale high quality lens manu- tinuous had begun as early as 1840 when
facture which were soon also applied to Joseph Crosfield obtained a patent for a
the production of photographic lenses: reverberatory furnace in which batch was
Schott and Zeiss remain influential names placed on an inclined surface and ran
today. The results of their pioneering in- down into a pot as it melted. Chance
vestigations were described in detail by Brothers in Smethwick obtained a patent
Hovestadt (1900) and an English transla- for a tank about this time but, even if tried,
tion by Everett (1902) soon appeared. there is no record of it being successful.
The basic engineering industries devel- The regenerative tank furnace was
oped rapidly during the nineteenth cen- brought to success by two of the Siemens
tury, making possible advances in many Brothers, of whom there were five,
other fields which required the large scale Friedrich, Hans, Karl, Werner, and Wil-
production of components and machines helm, who between them worked in Eng-
or high standards of accuracy; the develop- land and Russia as well as Germany but
ment of electrical machines playing an es- remained in regular contact. Friedrich had
pecially important part. It is an interesting worked on regenerative furnaces in Eng-
1.1 The Historical Development of Glass Technology 13

land in 1857 and, jointly with Wilhelm, ob- Owens began work on bottle manufacture
tained an English patent for a regenerative around 1898, his major work took place in
system of firing a gas furnace in 1861. The the early years of the present century, so his
regenerator as a means of heat recovery story will be taken up later.
brought both higher temperatures and bet-
ter fuel economy. The first successful glass
1.1.5 The Twentieth Century
tank was built by Friedrich in Dresden in
1867; on examining its plans one is sur- In the early years of the century the pos-
prised to see how little the main features sibility of solids reacting together was be-
changed during the ensuing years. The use coming widely recognized and some of the
of the tank for melting glass then spread earliest systems studied were of interest to
rapidly. At about the same time Friedrich glass makers. For example, Cobb (1910)
also devised a three compartment pot published some studies of reactions involv-
which allowed continuous melting and ing sodium carbonate, calcium carbonate,
working on a smaller scale but it was never and alumina with silica. Gustav Tammann
successfully exploited. A fascinating his- (1861-1938) did much to develop scientific
tory of these developments has been writ- studies of glasses, including melting reac-
ten by Stein (1958). tions, over an extended period. One of the
The introduction of iron mold was an most notable pioneers was W. E. S. Turner
important step forward in the glass indus- (1881-1963) who, at the beginning of the
try. Magoun obtained an American patent first World War, was already an ambitious
for their use in 1847 and their usage was university physical chemist. The early
soon accepted. The first major develop- stages of the war showed him how badly
ment in mechanization occurred in United the British glass industry needed scientific
States where the machine pressing of glass advice and research for which it had been
made great progress between about 1820 relying on Germany and this led to him
and 1860. Soon after this the possibilities of found the Society of Glass Technology in
the press and blow process for hollow ware 1915 and the Department of Glass Tech-
were seen. In 1865 Gillinder of Pittsburgh nology at Sheffield University a year later.
was granted a patent for a combined press This was the first University Department
plunger and blow pipe with which he could to have glass technology as its special field
press the top of a water jug and then blow of teaching and research. For forty years
the body. Following this line of thought from its foundation the department was
Arbogast in 1881 developed the pressing of organized and financed in a way very un-
the neck and parison of a bottle in one usual for those times but probably now
mold followed by its transfer to another widely thought very commendable, relying
mold for blowing to the final shape, which heavily on funding coming directly from
he patented in 1882. This reversal of the the glass industry and being run by a joint
traditional way of making containers in University-Industry committee.
which the mouth was the last part to be The first successful attempt to produce
shaped and hence called the finish was cru- an approximate theory to describe the
cial to the subsequent development of all kinetics of solid state reactions was by
mechanized processes. The first blow and Jander (1927) who used data for systems
blow machine for containers was invented including carbonates and silica to support
by Ashley, in England, in 1886. Although his theory. This developed an interest in
14 1 Classical Glass Technology

studies of glass making reactions among cation of his random network hypothesis of
chemists as well as glass technologists. oxide glass structures (see Sec. 5.1.1). This
Science saw rapid advances in all fields. derived from early studies of crystal struc-
More and more elements became readily tures by X-ray diffraction which had led
available and could be incorporated into Zachariasen consider how one could build
glasses to investigate their possible uses. up extended structures in which all bond-
Correspondingly ever wider ranges of ap- ing requirements were met and nearest
plications have called for novel glasses neighbor coordination maintained with-
with properties not previously known or out imposing the exact long range order
studied. Important novel families of glasses that a crystal demands. Although this is a
have been developed: these include inor- static geometrical model of glass structures
ganic non-oxide glasses such as the chalco- it has remained useful and fruitful to the
genides sharing many general structural present time, although it is now generally
similarities with oxides; quite unexpected thought that models based on rates of
inorganic systems of which the halide, es- cooling required to avoid crystallization
pecially fluoride, glasses are the most nota- are more universally valid (Turnbull and
ble; metallic glasses and organic glasses, Cohen, 1960); however, they do not yield
the last of which are no longer given only such a rich harvest of ideas about composi-
grudging recognition by glass scientists. tion-property relations. The next most ex-
All of these are discussed in later chapters citing development in structural studies
of this volume. probably was the ability to use high magni-
One of the most significant develop- fication electron microscopy to examine
ments for glass technology was the Griffith sub-liquidus phase separation after about
(1920) theory for the strength of brittle ma- 1960.
terials which proposed that surface flaws Developments in technology also saw
were the controlling factor (see Sec. 13.3). enormous strides in many fields, some con-
Griffith himself tested his theory on glass sidered to be in the realms of fantasy, if
bulbs deliberately scratched with a dia- thought about at all in earlier times. An
mond. This at once aroused interest in the interest in lighting, initially for purely eco-
strength of glasses and provided a sound nomic reasons, had led Count Rumford to
theoretical underpinning for previously ill invent photometry two hundred years ago
defined and poorly understood studies of (Brown, 1979) and twentieth century devel-
glass strength. It thus had an enormous opments in lighting again called for major
beneficial influence on such work and on improvements by glass technologists, for
attempts to improve the practical strength example, in glasses for sealing to wire leads
of glasses. A notable practical result was and others resistant to sodium vapour,
the elegant demonstration by Thomas then more recently glasses suitable for the
(1960) that strength is not necessarily de- envelopes of quartz-halogen lamps. An in-
pendent on sample size. teresting review of the development of
The X-ray diffraction analysis of crystal lamp manufacture in Germany has re-
structures was a particularly exciting field cently been published by Tober (1990 a, b).
which had an enormous impact on glass Radio equipment made rather different de-
science in the first quarter of the century. mands for the development of glasses and
The most influential event in glass science television demanded consideration of X-
was probably Zachariasen's (1932) publi- ray absorption, the improvement of glass
1.1 The Historical Development of Glass Technology 15

homogeneity and development of high success until the Libbey Owens company
quality pressing for large face plates. Solid was established in 1916.
state electronics and microelectronics have The 1920s saw advances in other meth-
had yet other requirements, mainly for ods of drawing flat glass and in polished
electrical and mechanical properties. Some plate manufacture. The Pittsburgh sheet
of the ways in which glasses played a part process was first operated in the United
in these advances have been recorded in an States in 1928 and brought to Europe in
impressive history of one of Britain's most 1930. The Pilkington continuous process
successful industrial research laboratories, for grinding both sides of the cast plate
the General Electric Company's Hirst Re- ribbon at the same time was a notable
search Centre, by Clayton and Algar engineering achievement of the 1930s.
(1989). The vast expansion of architectural However, the most important large scale
uses and automobile manufacture put flat development was the invention of the
glass production under great stress and Float process in the 1950s which made the
must have played an important part in the very expensive plate process redundant. By
decisions to invest very large sums in the a remarkable coincidence the Float pro-
development of the Float glass process. cess was being worked on simultaneously
The industry's major developments were by both Ford in the United States and
in flat glass manufacture, automatic pro- Pilkington in Britain but Pilkington sub-
duction processes for containers and lamp mitted their patent applications only a few
bulbs, and the development of fibers for months before Ford and thus won the race
insulation and for textiles. The first im- which neither of them had consciously been
provement in flat glass production was the running. Some of the problems encoun-
Sieverts process which mechanized the tered and solved by Pilkington Brothers in
blowing of hand gathered cylinders and making the process work have been de-
somewhat increased their size but the Lub- scribed by Pilkington (1969).
bers process of 1903 was more important. Considerably quicker success attended
This mechanized the blowing of large the inventors of machines for making bot-
cylinders, up to about 12 m long and 0.6 to tles. Michael J. Owens joined E. D. Libbey
0.8 m in diameter, but these still had to be when Libbey moved his bottle factory from
split then opened up in a flattening furnace. Boston, Massachusetts, and reopened in
This increased the size of sheets that could Toledo, Ohio, in 1888. By 1894 Owens had
be made and the scale of production but developed a paste mold machine which
not the quality. Better flatness had to await could make lamp chimneys and he began
the success of drawing flat sheet directly work on a bottle making machine in 1898.
from the melt. Patents for sheet glass pro- By 1903 Owens had produced a successful
cesses date back to the 1850s but then had six arm rotary machine which differed
no chance of success. Fourcault, who had from most others in the way in which it was
obtained a Belgian patent for a sheet draw- supplied with glass. Semiautomatic ma-
ing process in 1902, was the first to succeed chines which had to be supplied with gobs
but did not manage to produce continu- by a skilled gatherer already existed and
ously drawn sheet glass until 1916, during persisted until about 1960. Owens solved
the First World War. Colburn obtained a the gathering problem by using his parison
United States patent in 1903 and a French mold for this purpose. The parison mold
one in 1905 but likewise did not achieve dipped into a pool of relatively fluid glass
16 1 Classical Glass Technology

and was filled by suction; a second mold ers capable of supplying accurately made
was then used for blowing, just as in the gobs of good quality glass to the forming
press and blow process. Further models machines. This was necessary for any other
followed and by 1920 improved and very type of machine to compete with the
effective machines which used six, ten, fif- Owens. The Homer Brooke feeder was first
teen, and twenty sets of molds had been used in 1903 but was not very successful
been put on the market. However, the because it used a cup to collect the glass
Owens machine had important disadvan- from a steady stream and thermal homoge-
tages, some technical and some commer- neity was impossible to maintain. The cru-
cial. The major technical problem (which cial advance here was made in 1922 by
was never solved) was the cut-off scar on Karl Peiler, a Massachusetts Institute of
the base of the container where the hot Technology graduate, when he introduced
glass had been severed by a knife as the the first of the modern type of Hartford
parison mold was lifted from the pool of feeder which used a reciprocating vertical
glass. The Owens machine was very large plunger and surrounding tube to control
and this was a disadvantage. Apart from its the flow of glass and produce separate gobs
actual physical dimensions and weight, one at a time from the orifice. This made
hence heavy power consumption (despite possible the successful development of
its continuous rotation), it also required gob-fed machines for container manufac-
large number of sets of molds for every ture and took away from the Owens ma-
article made. It was therefore suitable for chine the one major advantage that it had
long runs producing millions of one type of enjoyed since its invention.
container but much less suited to produc- Containers are now almost universally
ing a range of different products on a less made by the Individual Section, or IS, ma-
ambitious scale. Commercial disadvan- chine which was invented in 1925 by Henry
tages included the high initial cost, the Ingle of the Hartford Empire Company.
strict licensing arrangements and the Nearly all previous machines had been
heavy royalty payments required. Many conceived as using molds on a circular
smaller manufacturers therefore were not table which rotated, at first only intermit-
willing to use the Owens machine. This tently, to execute the necessary sequence of
stimulated work on feeder fed blow and operations. Most machines, other than the
blow machines. Owens, used two tables, one for parisons
The glass industry has been very fortu- and one for blow molds. The major novel-
nate in its engineering pioneers. The ties of the IS machine were to have molds
Owens machine was brought almost to which are stationary, apart from opening
perfection by about 1920: it then remained and closing, only the neck ring holding the
almost unchanged but was an important glass being moved, which greatly de-
bottle producer until about 1960 when it creased essential operating power con-
was supplanted by machines supplied by sumption, and to make each section essen-
gob feeders; the most successful of these tially independent of the others, which
likewise established its main features at an allowed interruption of part of the ma-
early stage. chine, for example to change a mold, with-
The most important advance needed by out having to stop the whole operation, a
container manufacture was the successful feature unique to the IS. Although numer-
development of forehearths and gob feed- ous improvements have been made to con-
1.1 The Historical Development of Glass Technology 17

trol methods and mechanisms in recent rics of the nineteenth century used glass
years, for example the development of the fibers interwoven with silk. The evolution
narrow mouth press and blow process for of a separate branch of the industry
containers in addition to the original blow devoted to fibers dates from the 1930s
and blow and wide mouth press and blow when the Owens-Corning company was
methods, the IS remains identifiably the established and has ever since been the
original machine and the most efficient yet leader in this field.
widely exploited. None of the numerous Other important advances which have
alternative machines developed in the last received little public attention include high
sixty years has long survived direct compe- quality dimensionally accurate pressing for
tition with the IS, one of the important television screen face plates, car headlight
reasons being that having the molds sta- lenses and some optical components. The
tionary, except for opening and closing, al- development of small tank furnaces, partly
lows much more efficient mold cooling to lined with platinum and using platinum
be installed. The Heye company in Ger- stirrers, for the continuous production of
many has developed a machine of great very homogeneous optical glass also
technical promise but it has yet to become played a vital part in satisfying the needs of
a major competitor of the IS. the optical industries.
Although processes were needed for the Optical instruments benefited from vig-
large scale manufacture of rod and tube, orous research into expanding the ranges
which had long been drawn by hand, their of combinations of optical properties avail-
development did not need the same imagi- able in glasses. During the last twenty
native leap to entirely new methods as had years this has been matched by advances in
containers. The Danner process, developed lens design resulting from use of comput-
in 1912, is remarkably like the traditional ers. Previously lens design and the evalua-
hand made process with glass being con- tion of aberrations depended on extremely
tinuously fed onto the outer surface of an tedious manual ray tracing for every mod-
inclined rotating mandrel from which it is ification envisaged. Computer ray tracing
drawn off. The Philips process is similar so accelerated the evaluation of lens de-
but draws the glass from inside a hollow signs that major improvements in perfor-
mandrel. Corning developed both upward mance have been realized in the recent
and downward drawing processes and the past.
Velio process is also a downward drawing A number of notable developments have
one. come from the Corning research laborato-
The large scale production of glass fiber ries, the earliest being Pyrex borosilicate
for insulation and for textiles was another glass for laboratory ware and other pur-
important twentieth century development. poses needing good thermal shock resis-
One of the puzzling facts of the early days tance or chemical durability. Some years
of glass technology was the high strength later the Corning ribbon machine made
of fine fibers and this must have influenced possible the very large scale production of
attempts to exploit them. Reaumur, who lamp bulb envelopes and Corning also de-
attempted to convert bottles to glass ce- veloped a process for spinning television
ramic about 270 years ago, also realized tube components. On a more scientific
that sufficiently fine glass fibers would be level the Corning laboratories saw the in-
capable of being woven. Some novelty fab- vention of optical wave guides (also devel-
18 1 Classical Glass Technology

oped by the STL laboratories in England); gen temperatures. This property depends
photosensitive glasses, the exploitation of on a particular type of crystal structure
which by S. D. Stookey and his colleagues and there is no sign that glasses can show
led to glass ceramics (see McMillan, 1979) such behavior. However, it has been shown
(see Vol. 11, Chap. 4 of this series); pho- that such superconductors can be made as
tochromic glasses and more recently poly- glasses and then converted to the crys-
chromatic glass which can have multi- talline superconducting form by the usual
coloured images developed in it. Another glass-ceramic techniques (Zeng et al., 1989).
Corning success was the exploitation of Where this can be done it is much simpler
phase separation in borosilicate glasses to than the usual ceramic techniques of prep-
make Vycor which is produced by making aration.
and forming an easily melted alkali boro-
silicate glass then heat treating it to cause
phase separation. After that it is leached in
acid to leave a microporous skeleton of 1.2 Choice of Glass Compositions
almost pure silica which can be fired again
to densify it. This makes possible the man- Choosing a glass composition is a more
ufacture of some articles very difficult to complicated exercise than may at first ap-
form when working directly with pure sil- pear. One must first establish the proper-
ica. It also provides microporous struc- ties important to the final user, next con-
tures for other applications. sider those properties important to the
glass maker, then achieve a balance be-
The last two decades have seen the need
tween these and lastly determine what
for glasses with much smaller transmission
choice of batch materials will produce ei-
losses than previously imagined to be feasi-
ble, for use in optical communication ther the best quality or, perhaps, the cheap-
systems and this has been one of the most est glass meeting the quality requirements.
fruitful research and development fields Table 1-1 gives some examples of the range
(see Chap. 15). This has led to the develop- of compositions used for various purposes.
ment of halide glasses made in systems
1.2.1 Properties Important to the User
never before considered capable of pro-
ducing glasses or worth investigation (see Many glass properties vary fairly
Chap. 8). Subsequent developments have smoothly with composition across a con-
led to studies of other possible optical siderable range. The user of a glass for any
communication devices including optical particular purpose therefore wishes to
switches and amplifiers; this has encour- choose the glass which will be the best for
aged detailed studies of glasses with non- his application. This requires decisions
linear optical properties (see Chap. 12). about the most important properties and a
Glasses are usually good electrical insu- search for the glass coming closest to the
lators but can be made with a very wide desired values. Which properties are im-
range of electrical properties including portant depends very much on the appli-
semi-conduction and fast ion conduction. cation. From a designer's point of view,
The most exciting discovery of the past few strength would nearly always be the first to
years in the ceramic field has been 'high be considered. However, because the prac-
temperature' superconductors, meaning tical strength of glasses is determined more
those which superconduct at liquid nitro- by surface flaws than anything else,
1.2 Choice of Glass Compositions 19

Table 1-1. Typical glass compositions (wt.%).

Type of glass Na 2 O K2O CaO MgO ZnO BaO PbO A12O3 B 2 O 3 SiO2 Other

Containers
Mid 19th C bottle 4.7 0.9 20.5 5.4 0 0 0 4.4 0 62.5 Fe 2 O 3
Mid 20th C bottle 14.5 0.3 9.9 0.3 0 0 0 1.0 0 73.7 SO3
Late 20th C bottle 13.5 0.4 11.0 1.5 0 0 0 1.0 0 72.3 SO 3
Pharmaceutical
Ampoule 9.0 3.0 0 0 0 6.5 0 9.0 8.0 64.5
Ampoule 12.8 0 3.9 1.1 2.3 0 0 8.1 1.4 70.2
Flat glass
Float (UK) 13.0 0.6 8.4 3.9 0 0 0 1.0 0 72.6 SO 3 ,Fe 2 O 3
Fourcault sheet 12.3 0.7 8.8 3.6 0 0 0 1.8 0 72.1 SO 3 , Fe 2 O 3
Lead crystal
English 5.1 7.2 0 0 0 0 30.0 1.0 0 56.5
European 1.0 14.9 0 0 0 0 24.0 0.1 0 60.0
Laboratory ware
Pyrex 4.1 0.5 0.3 0.2 0 0 0 2.2 11.9 80.8
Kavalier 7.6 7.7 7.4 0.3 0 0 0 0.6 0 76.4
Vycor
As melted 6.6 0 0 0 0 0 0 3.5 26.9 62.7
After leaching 0.2 0 0 0 0 0 0 0.8 4.0 95.0
Sealing glasses
Molybdenum 4.8 0.7 0.9 0 0 4.6 0 4.8 8.4 75.5
Tungsten 4.0 1.8 0 0 0 0 0 2.0 16.9 75.3
Fibers
E glass 0.5 - 19.0 3.5 0 0 0 15.0 7.0 55.0 F2
Textile 1.0 0 18.0 4.5 0 0 0 14.6 7.4 54.3
Mineral wool 3.5 1.1 10.4 10.3 0 0 0 13.5 0 45.6 15.5Fe 2 O 3
C glass 8.5 0 14.0 3.0 0 0 0 4.0 5.0 65.0
Incandescent lamp
Envelope 16.3 1.0 5.5 3.4 0 2.0 0 1.4 0 70.3
Pinch 12.9 0.9 0.4 0 0 0 22.6 0.5 0 61.8
Pinch 5.1 7.2 0 0 0 0 30.0 1.0 0 56.5
Sodium vapor lamp
Inner coating 14.0 0 6.0 0 0 0 0 24.0 48.0 8.0
Inner coating 6.5 0 10.0 0 0 0 0 23.7 37.0 22.6
Inner coating 0 0 5.0 0 0 10.0 0 32.5 24.0 0 28.5 P 2 O 5
Outer casing 15.0 1.0 6.4 3.7 0 2.3 0 1.5 0.5 69.1

Totals may be less than 100% because of rounding off or omission of some minor constituents (e.g. refining agents
or decolorizers).

strength can generally be taken to be The next most important property,


weakly dependent on composition and which may not always come immediately
omitted from the specification. So far as to mind, often is resistance to corrosion.
strength is concerned commercial glasses Good glasses are generally stable, already
can usually be considered as being either being oxides, but can be leached by water
pure silica or "the rest" and only two sets or other chemicals, something which is
of strength data need be considered. only rarely desirable. Chemical durability
20 1 Classical Glass Technology

is strongly dependent on composition, es- some typical viscosity curves for different
pecially alkali and alumina contents, and types of glasses and shows that a wide
thus should always be included. Next we range of working temperatures can be re-
come to the properties essential for the quired. Also the liquidus temperature must
specific application. These may include re- be below the temperature at which the melt
fractive index, electrical resistivity, thermal must be held to begin forming operations.
expansion, transparency to or absorption The actual devitrification characteristics
of radiation, softening temperature, and so may be less important but it can be useful
on. These properties fall into two classes, to know whether crystal growth may be
those for which a specific value is needed, rapid if it does occur. The glass manufac-
like refractive index in an optical glass or turer also wants to have a glass as easy as
thermal expansion for a sealing glass, and possible to melt, refine, and homogenize
those that need to be better than some par- but these factors are not capable of being
ticular limit, like chemical durability or specified in terms of standard properties.
thermal expansion when thermal shock re- Some glasses contain significant propor-
sistance is important. tions of elements which can exist in more
than one valence state and these may need
their oxidation states to be controlled. The
1.2.2 Properties Important
most familiar example is the decolorizing
to the Glass Maker
of glass in which iron is oxidized, as far as
Apart from the criteria set by the final possible, to the ferric state which gives a
user, several properties are very important paler tint than the same concentration of
to the glass manufacturer. The viscosity- iron reduced to ferrous. On the other hand,
temperature characteristic is crucially im- to make a heat absorbing glass one would
portant to efficient forming; Fig. 1-6 shows wish to reduce the iron to ferrous which
has a broad absorption peak in the near
infrared. Control of oxidation is generally
1 1 I i |\ 1 1 1 1 | 1 1 1 1
achieved largely by the selection of oxidiz-
-\
\ 1 ing or reducing materials added to the
\ batch but partly by control of furnace at-
AA \
\2
\ mosphere. In small scale laboratory melt-
10 \3 \ • :

ing oxidation can be controlled by bring-


ing the melt to equilibrium with a specific
- y
A \ ^ :

atmosphere but this is not necessary and


5 would be difficult to achieve in large scale

k manufacture.
The batch materials can considerably in-
fluence ease of melting, degree of segrega-
tion during melting, volatilization losses,
1 I 1 i I I 1 I i i i i i i refining, and homogeneity of the glass.
500 1000 1500 2000
Temperature in °C
Both control of oxidation and overall melt-
ing performance can also be affected by
Figure 1-6. Viscosity-temperature relations for some
common types of glasses. 1) vitreous silica, 2) a glass minor constituents, that is to say cations or
for fibers, 3) a container glass, 4) sodium disilicate, anions added at levels usually below 1%,
5) lead crystal. which control oxidation through mutual
1.2 Choice of Glass Compositions 21

interactions or have beneficial effects on possible to keep the same thermal expan-
melting, refining, and homogeneity. The in- sion but adjust composition to match one
teractions between iron and arsenic, anti- more property. With a four component
mony or cerium can play an important glass three properties can be matched, and
part in decolorizing. Sulfate is the most so on, see Fig. 1-7. Looked at formally it
commonly used refining agent: arsenic is may be seen that trying to match a partic-
often efficient but now rarely used because ular set of n properties requires n degrees of
of legal controls on its use and halides can freedom or, since every composition must
be effective. The glass maker will usually add up to 100%, n + 1 components.
expect to be allowed to modify slightly the If the number of constraints exceeds the
user's composition specification to opti- degrees of freedom it is impossible to sat-
mize these factors. isfy all the desired requirements. In that
case it will be necessary to accept a com-
promise. Choice of a glass composition
1.2.3 Choice of Glass Composition
used to rely heavily on the glass technolo-
Taking account of all the properties re- gist's experience and intuition, requiring
ferred to above can easily produce a list of first the selection of a composition, then
ten or more factors important to either the checking its properties, then making an-
user or the glass maker. Finding a glass to other guess and repeating the process until
satisfy all these requirements may not be the desired result was obtained: this could
easy. However, the task is easier if only be a tedious process. Any exercise of this
some of the properties need to have specific
values and the others need only to be
within some given limit. The number of
constraints to be met is the most important
reason for the complexity of most commer-
cial glasses many of which contain at least
six major constituents: soda, potash, lime,
magnesia, alumina, and silica. It is in fact
gratifying that so many different glasses
can be made without requiring a much
longer list of constituents although most of
the elements have some specific use. The
most commonly used other oxides include
Li 2 O, ZnO, B 2 O 3 , BaO, and PbO.
If one tries to select a glass from a binary
system only two degrees of freedom are
available: 1) which particular system to
choose (e.g. Na 2 O-SiO 2 , K 2 O-SiO 2 or
Li 2 O-SiO 2 ) and 2) the specific composi-
tion. The composition may be chosen so Figure 1-7. Property value surfaces for two different
properties (Y and Z) in a four component system
that one property, such as thermal expan-
(A-B-C-D). All compositions along the line XX
sion coefficient, has the desired value but have the same values of Yand Z; a third property can
all other properties are then already fixed. also be matched by choosing a particular composi-
If a third component is added it becomes tion along this line.
22 1 Classical Glass Technology

kind is made much easier if models exist to inherent instability of drawing a flat sheet,
describe the relations between properties these processes have very strict require-
and composition. This can clearly greatly ments for viscosity in the drawing chamber
reduce the number of steps needed and the and the rate of cooling of the sheet. As a
necessity for numerous trial melts and result the soda-lime glasses originally used
measurement their properties. had to be held very close to their liquidus
temperatures and were subject to devitrifi-
cation. This remained a serious problem
1.2.4 Composition-Property Relations
for some years. Eventually it was discov-
Most research on composition-prop- ered that partial replacement of lime by
erty relations has been restricted to sys- magnesia greatly alleviated the problem by
tems with no more than three components. somewhat lowering liquidus but also giv-
The major exceptions have been when an ing much slower crystal growth. The clas-
investigation was undertaken with the in- sic work on the subject is by Swift (1947),
tention of producing a model for predict- see Fig. 1-8. Ever since then flat glass com-
ing properties from composition. Several positions have contained about 8% CaO
factors have influenced this; the most im- and 3.5% MgO.
portant are the scientist's normal wish to Another important problem concerned
work with as simple a system as is worth the glass used in electric lamp bulbs
investigating and the difficulty of repre- through which the wires carrying the cur-
senting data for more than three compo- rent are sealed. This glass must have suit-
nents in a two dimensional diagram, as able thermal expansion for sealing to the
illustrated just above. The latter was a wires, appropriate softening point and
very serious problem before the ability of
computers to work in multi-dimensional
space was exploited. This is clearly seen in
the invaluable comprehensive collection of
composition-property data assembled in
six volumes by Mazurin and his colleagues
(1973-1981), which is limited to three com-
ponents. Some of the problems of dealing
with more complex glasses can be appreci-
ated by consulting books such as Volf
(1961) where much insight into the reasons
for the complexity of several types of glass
may be obtained but information on the
specific effects of various individual com-
ponents helpful in designing a new glass
may be sparse.
One of the most familiar examples of
1000
developing new compositions to solve Temperature in °C
manufacturing problems is sheet glass. The
Figure 1-8. Devitrification characteristics of flat glass
upward drawing of sheet glass was first compositions with 0, 2, and 4% MgO. Full lines are
brought into production by Fourcault dur- for devitrite and dashed ones for cristobalite; after
ing the first World War. Because of the Swift (1947).
1.2 Choice of Glass Compositions 23

good electrical resistivity up to at least nor- where X is the property value, a{ coeffi-
mal lamp operating temperatures. The sec- cients for each constituent and c{ the con-
ond requirement implies a glass of fairly centration of each constituent present.
high soda content but this clashes with the Concentrations are often expressed as
third. Using a lead glass similar in compo- weight percentages, which are generally
sition to English lead crystal met those re- the most convenient to use: in principle
quirements and far more glass of this type molar percentages ought to be better, espe-
is today used in lamps than for making cially when oxides of very different molar
decorative products. masses are concerned but, with linear ap-
proximations, the accuracy is not always
1.2.5 Models for Composition-Property improved by converting to moles. Some-
Relations times, because m components give only
m — 1 degrees of freedom, compositions are
Most experimental work has obviously expressed by the ratios of the other con-
led to data allowing the prediction of prop- stituents to the silica content when Eq.
erties from the composition. Fortunately (1-2) must be used; the coefficient a0 then
simple additive equations are quite suc- represents the notional property value for
cessful for several important properties pure silica. If the regression analysis fitted
over the range of compositions most often the data very closely there would be no
used. Much effort was devoted to such point in using more than the necessary
work by a number of pioneer glass technol- number of coefficients; that is to say m — \.
ogists; one of the oldest such investigations Sometimes, when the fit is acceptable but
being that of Winkelmann and Schott clearly not perfect, using m coefficients and
(1894). Such models are entirely empirical having one more degree of freedom in the
and often of unknown accuracy and lim- curve fitting exercise can yield a slightly
ited validity. Properties for which there are better result.
widely accepted models of this kind in-
clude thermal expansion, room tempera- Before computers were available, pro-
ture density, refractive index, Young mod- cessing the data and obtaining the best set
ulus, Poisson ratio, dielectric constant, of coefficients was a very tedious task and
surface tension, specific heat, and thermal this clearly made the evaluation of com-
conductivity. One of the most attractive plex models too daunting a task for most
features of Scholze's (1977) well known investigators. Occasionally the inverse of
book is the inclusion of a considerable the property was found to give a better
number of these models and some com- correlation but few other refinements were
parisons of their predictions and ranges of widely tried.
validity. It is unfortunate that present under-
standing of the structures of glasses still
The classic models nearly all assume does not provide a more scientific basis for
that a property is a simple linear function dealing with accurate composition-prop-
of composition and capable of calculation erty relationships. The most important ad-
from an equation of the type vances of recent years have been in the
X = Zaici (1-1) more sophisticated models and methods of
analysis made possible by the development
or of computer hardware and software. One
= a0 a, ct (1-2) of the earliest useful attempts to work from
24 1 Classical Glass Technology

a rather sounder base was the work of Their original measurements and analysis
Huggins and Sun (1943) who used molar were restricted to a range of compositions
volumes rather than simple factors for den- including soda, potash, lime, magnesia,
sity itself. Huggins used his approach for alumina, and silica but were later extend-
optical constants as well as density. The ed to include small proportions of sev-
following sections discuss some of the par- eral other oxides. In separate exercises
ticular properties of greatest interest to they also dealt with lead crystal glasses
glass technologists and illustrate some of (Lakatos et al., 1977, 1978, 1979) and
the difficulties that can arise. glasses for insulating fibers (Lakatos et al.,
1981).
Geologists are interested in the viscosi-
1.2.5.1 The Viscosity-Temperature ties of silicates, though not to the precision
Relation wanted by glass technologists; two inter-
esting papers on the estimation of viscosity
It should be no surprise to find that vis- in systems of geological interest have been
cosity has received more attention than published but, so far as is known, no one
most other properties. One of the first at- has compared their predictions with those
tempts to produce a simple useful method already discussed. Bottinga and Weill
was that of Okhotin (1954) whose work is (1972) reviewed viscosity data for a wide
discussed by Braginskii (1973). range of compositions and pointed out the
One of the most notable exercises has considerable scatter when plotted as In 77
been the work of Lakatos et al. (1972- versus mole fraction silica (XSiO2) but
1981). They made their own set of very chose best fit straight lines for several seg-
careful viscosity measurements on a set of ments with boundaries at XSiO2 = 0.35,
carefully selected glasses and then analysed 0.45, 0.55, 0.65, 0.75, and 0.81. They then
the results. This work was initially in- used a simple linear additive relation to
tended only to cover a fairly narrow range estimate In 77 at 50 °C intervals from 1200
of compositions close to those used for to 1700°C for each of these ranges for
containers and flat glass (Lakatos et al., 11 oxides (SiO2, TiO 2 , FeO, MnO, MgO,
1972 a) but experience has shown that it CaO, SrO, BaO, Li 2 O, Na 2 O, and K 2 O);
can be extrapolated considerably outside alumina was dealt with in terms of six alu-
the original field with reasonable accuracy. minate compounds of Na, K, Mg, Ca, Ba,
Their particular success was to find that and Mn (e.g. MgAl2O4). They include a
the constants A, B, and <90 in the Vogel- reasonably detailed comparison of their
Tamman-Fulcher equation for viscosity predictions with reported data; this indi-
logrj = -A + B/(0-0o) (1-3) cates excellent agreement at highest tem-
peratures and growing discrepancies at
can be well represented by simply additive lower temperatures, as might be expected.
terms for each of the oxides present. Thus They report that 77% of their results lay
for a glass with m components and hence within +0.25 In rj units and 99% within
m — 1 degrees of freedom, ±0.75 units.
: = 1 to m - j (1-4) Shaw (1972) based his work partly on
Bottinga and Weill but used a different ap-
(1-5)
proach to temperature dependence which,
(1-6) according to the examples that are quoted,
1.2 Choice of Glass Compositions 25

gives a somewhat better fit than Bottinga obtain the factors but gives large errors for
and Weill. Natural logarithm of viscosity is many other compositions, as might be ex-
again assumed to be a simple sum of the pected when his range of compositions was
contributions by each oxide but tempera- narrow. One possible solution to that
ture dependence is assumed to be of simple problem is to divide the system into differ-
Arrhenius form, ent regions and treat each one separately.
Doing this in terms of primary phase fields
lnrj = \nrio + E*/T (1-7)
as suggested by Babcock (1977) has obvi-
and the activation energy £* also de- ous merit for liquidus temperature. The au-
scribed by a simple additive relation for the thor has confirmed that this method gives
mole fraction of each oxide multiplied by liquidus temperatures in the soda-lime-
an appropriate coefficient obtained from alumina-silica system (Silverman, 1939) to
calculations made for each pseudobinary within + 8 °C for most of the compositions
silicate system. This assumption about the used in the original analysis; the largest
form of the viscosity-temperature curve discrepancy being 18 °C.
means that extrapolation to lower temper- Simply as an exercise in curve fitting,
atures and much higher viscosities cannot dividing any curve into short segments is
be relied on. The apparent activation en- likely to allow it to be acceptably described
ergy for viscous flow in a typical soda-lime- by a series of straight lines. However, nar-
silica glass increases by a factor of about rowing the composition field for which a
2.5 between 1400 °C and 600 °C, so this is a given model is evaluated, which will im-
considerable weakness in seeking to use prove accuracy within that field, is likely to
Shaw's model at lower temperatures. incur larger errors on extrapolating be-
It is possible that either of these methods yond its limits. This is certainly true when
may give as good or better results, at high a complex curve is modelled by several sep-
temperatures, than the models usually arate segments.
used for compositions outside the range The possibility of improving liquidus
usually used by the glass industry, but glass temperature predictions has recently been
technologists are often more interested in investigated by Backman et al. (1990). This
lower temperatures and higher viscosities work attempted to predict liquidus tem-
than are dealt with by these models. peratures in the soda-lime-silica system
using thermodynamically based models as
well as empirical regression analysis and
1.2.5.2 Liquidus Temperature
also measured the liquidus temperatures of
Liquidus temperature is the one impor- 50 complex glasses with 10 components. In
tant property for which difficulties must be planning the work it was expected that it
expected to arise. Liquidus shows sharp might be possible to derive coefficients for
minima as well as inflexions and maxima each of the minor constituents which
across sections of most systems and multi- would give reasonable values of the liq-
ple linear regression analysis might not be uidus of these complex glasses by estimat-
expected to succeed. That is certainly the ing the change from its value for the pure
conclusion reached on examining the at- soda-lime base glass. In fact a multiple
tempt of Lakatos et al. (1974, 1976 a) to regression analysis for the whole body of
calculate liquidus by simple linear regres- data proved the best of the models exam-
sion; his model fits quite well data used to ined, partly because accurate thermody-
26 1 Classical Glass Technology

namic modelling is not possible even for approximation which works reasonably
the basic soda-lime-silica system because well only because so many glasses fall in a
some of the essential data are lacking. Yet rather narrow range of compositions. A
this best model still give errors of a hun- better model has recently been proposed
dred degrees or so for some compositions. by Richet (1987); this allows the tempera-
When one considers how many experi- ture dependence to differ for each oxide.
ments are needed to establish even a fairly However, his analysis covers temperatures
straightforward ternary phase diagram, it only up to about 950 °C and thus may not
would have been a surprise if data for only be as accurate at the temperatures used for
fifty complex glasses had produced a suffi- glass forming operations as might be
ciently refined model. hoped.

1.2.5.3 Specific Heat 1.2.5.4 Thermal Conductivity


Specific heat is often needed by workers Heat transfer is a vital part of glass melt-
concerned with melting or forming pro- ing and glass forming operations as well as
cesses. Because it is difficult to measure annealing and thermal toughening. The
temperatures during forming, determining thermal conductivity is thus frequently re-
the total heat content of the glass after quired. Unfortunately it is one of the most
dropping it into a calorimeter is often the difficult properties to evaluate. The true
only measurement easily made. If a good thermal conductivity is fairly easy to mea-
model for specific heat is available the av- sure near room temperature and factors for
erage temperature of the glass is readily calculating it from glass composition have
calculated from such data. been published by Russ (1928) and Rat-
Specific heat varies with temperature, cliffe (1963). Scholze (1977) discusses these
the rate of increase falling off as tempera- and shows that, at least for the examples
ture rises; it is zero at OK and approaches that he examines, Russ's rather more com-
an asymptotic limit of about 3 R per atom plex calculation gives the better agreement
(R being the gas constant) at very high with experiment.
temperatures. It is therefore important to An important complication is the partial
specify whether the value at a particular transparent of most glasses to thermal ra-
temperature or the average over a wide diation. Any element inside a body of glass
temperature interval is needed. For the at sufficiently high temperature can both
purpose just mentioned the latter is re- transmit and partially absorb radiation. If
quired and is also the information ob- the glass is at steady state any element
tained directly from the classic kind of ex- which absorbs radiation must also re-emit
periment in which a sample at a known as much as it absorbs and this step by step
temperature is dropped into a calorimeter. process across the whole body could trans-
The first simple model was published by mit large heat fluxes even in a material of
Sharp and Ginther (1951) and then some- zero true conductivity. The two limits of
what improved by Moore and Sharp this process are 1) the absorption coeffi-
(1958) who still assumed that all glasses cient is so low that a negligible fraction of
show the same temperature dependence. the radiation is absorbed by the body or 2)
However, examination of the reliable data the absorption coefficient is so high that
available shows that to be a rather crude the depth of penetration of the radiation is
1.2 Choice of Glass Compositions 27

negligible. In the former case the methods This concept was first put forward by
usually used for radiant transfer across Schuster (1903) who showed that, for a par-
empty space may be used; in the latter the allel beam of radiation travelling through a
problem is properly treated as simple con- partially transparent grey body, the net
duction but most glasses fall in the inter- heat flux density due to the emission and
mediate range. reabsorption of radiation could be written
The infrared transmission of most glasses
= (8n2aT3/a)dT/dx (1-10)
varies very significantly with wavelength
over the range important for radiant heat which by analogy with conduction gives
transfer, which may be estimated by Wien's
XR = Sn2aT3/a (1-11)
law, according to which any particular po-
sition on the normalized black body radi- where n is the refractive index of the
ant energy versus wavelength (A) distribu- medium, a the Stefan-Boltzmann constant
tion curve is defined by and a the absorption coefficient of the ma-
terial (see Chap. 12). Making this calcula-
XT=k{ (1-8)
tion for radiation in three dimensions gives
the value of k{ depending on the point on
the spectrum. The following three values XR = 16n2aT3/3a (1-12)
will suffice to make the points needed for It is thus assumed that the total heat flux
our present purpose; will be given by the sum of the contribu-
tions of true conduction and radiation so
Maximum intensity: k{ = 2898 (in jimK)
that the calculations can be made as if the
90% at longer wavelengths k{ = 2\95
process is one of conduction only but the
90% at shorter wavelengths k{ = 9375
conductivity to be used is as defined by
Most colourless silicate glasses transmit Eqs. (1-9) and (1-12).
well from about 350 nm to about 4.5 \im. One difficulty immediately arises over
This means that the maximum intensity of the evaluation of XR; coloring agents and
black body radiation falls within the range impurities such as iron make a strongly
over which a glass transmits at tempera- dependent on wavelength for many glasses
tures from 370 °C to 8000 °C and a signifi- so that evaluation of the best value to rep-
cant fraction of the radiation may be trans- resent the equivalent grey body may not be
mitted by a silicate glass at any tempera- easy. As the absorption spectrum can be
ture above 215°C. Clearly the role of radi- quite strongly influenced by temperature of
ant transfer will be important in many pro- the glass, merely measuring the room tem-
cesses with glasses. Fortunately the diffi- perature absorption spectrum is not suffi-
culties of dealing with radiation by using cient in many cases.
quite different mathematical arguments When radiation is important the effec-
from those used for conduction can often tive conductivity becomes steeply tempera-
be avoided by inserting an effective conduc- ture dependent above about 600 °C and it
tivity into the usual conduction equations. may be more than an order of magnitude
This effective conductivity is defined by greater than the true conductivity at
1200°C. The increase with temperature is
X = X0 (1-9)
often less than the T 3 term indicates be-
where Xo is the true conductivity and XR is cause of the changes in a and it may show
the radiation conductivity. inflexions, see Fig. 1-9.
28 1 Classical Glass Technology

tion changes always deviate from those


found in the bulk of the body: in a material
of zero true conductivity there would be a
discontinuity in temperature which true
conduction smooths out in practice. Fig-
ure 1-10 shows some predictions of steady
state temperature distributions in thick
bodies of glass made by Walther et al.
(1953). As a result effective conductivity is
not easily estimated for many real situa-
tions, especially in bodies of intermediate
thickness. Radiation does, however, play a
vital and relatively straightforward role in
the transfer of heat in the molten glass in-
side a melting tank and a negligible role in
a typical glass no more than a few millime-
tres thick being rapidly cooled or heated.
Temperature in °C
One of the most authoritative reviews of
Figure 1-9. Typical effective thermal conductivities of
colourless flint and green container glasses compared these matters is by Gardon (1961) and
with the true conductivity over a range of tempera- Table 1-2 gives a selection of thermal con-
tures. After Genzel (1953). ductivities for sheet glass taken from Gar-
don's review; it can be seen how much ge-
ometry and cooling rate influence the
values even at a temperature where radia-
A further complication arises when the tion is just beginning to be important.
optical thickness of the glass is considered.
Whatever the actual thickness of the glass,
the validity of using radiation conductivity
depends on the optical thickness a x. If the 1500

optical thickness is less than about 0.1 ra-


diant transfer plays a small enough role
to be ignored: if it is greater than about 1400

a x = 3, there is a central region not direct-


ly influenced by conditions at the bound-
Q.
aries and heat transfer in the central part of
the glass may be dealt with using the calcu-
lated radiation conductivity and ignoring
boundary effects. However, if the optical 1200 -

thickness lies between these limits the effec-


tive conductivity becomes a function of the 0.2 0.4 0.6 0.8 1.0

actual dimensions of the glass body, the Depth in m

conditions at the boundaries and the rate Figure 1-10. Predicted temperature distributions in a
bath of glass with black body radiation from gas
of heating or cooling. As Schuster demon- above and black body refractories at the bottom. The
strated, temperature gradients near any values of the absorption coefficient a in m" 1 are
boundary at which transparency to radia- shown on the curves: after Walther et al. (1953).
1.2 Choice of Glass Compositions 29

Table 1-2. Thermal conductivity of flat glass at 600 °C puter models in designing new glass com-
according to conditions of measurement or process. positions. Existing models do, however,
Conditions Effective conduc- give valuable assistance in providing useful
tivity <(Win- 1 ^ 1 ) approximations which should generally
need little further experimentation to reach
Measured in steady state: a suitable final composition. Turkdogan
4.5 mm wall of cylinder 0.84
6 mm slab 1.59
(1983) deals extensively with slags as well
9 mm wall of cylinder 1.63 as glasses and provides a useful addition to
18 mm wall of cylinder 2.30 the sources of data usually consulted by
25 mm thick slab 1.67-2.09 glass researchers. Tables 1-3 and 1-4 give
50 mm thick slab 2.59 a selection of factors often used for the pre-
Measured by periodic flow: diction of glass properties using simple ad-
83 mm radius cylinder 3.47
ditive relations; however, these are of un-
Theoretical estimates:
True conductivity 0.837
specified accuracy and limited ranges of
Radiation conductivity in thick body 5.19 validity so readers are recommended to
Best values for use in calculations: consult the original sources or Scholze
Slow cooling of 6 mm slab 1.34 (1977) before using them.
Thermal toughening of 6 mm slab 1.00

1.2.6 The Modern Approach to Choice


of Glass Composition
1.2.5.5 Summary
Basically two things are needed to make
The various examples given in the last the design of glass compositions easier.
few sections show that the development of One is the development of better multi-
improved property-composition models is dimensional computer models for more
not just a matter of improved statistical properties and wider ranges of composi-
analysis of the data. Since most, but not all, tions. The other is to approach the prob-
properties of glasses vary smoothly, even if lem from the converse of the traditional
rapidly, with composition it will often be direction, that is to specify the properties
possible to represent properties within lim- and then deduce the composition, or range
ited areas by linear regressions. However, of compositions, coming closest to meeting
higher order terms often become necessary that specification. Huff and Call (1973) out-
as the composition field is broadened. lined the possibilities of developing proce-
Also, as Lakatos et al. (1975) showed in dures for computing compositions from
their work on chemical durability, higher specifications of properties by using op-
order terms are sometimes necessary even timization techniques. Westerlund et al.
for quite restricted ranges of compositions. (1983) have published a more detailed
Another problem with entirely empirical account of procedures for this purpose
models is that coefficients obtained for one provided that the required composition-
particular set of data are valid only for that property models exist and giving the mod-
particular analysis. els that they used. A typical application of
Much more work is needed on proper- this program would specify six points on
ties like liquidus, chemical durability, elec- the viscosity-temperature curve, thermal
trical conductivity, and specific heat before expansion, Young modulus, Poisson ratio,
it will be possible to rely entirely on com- chemical durability, density and refractive
30 1 Classical Glass Technology

Table 1-3. Appen's factors for calculating density, refractive index, thermal expansion coefficient, Young modulus
and surface tension for multi-component glasses.

Property Density Refractive Thermal Young Surface


index expansion Modulus tension

Equation (1-1) (1-1) (1-1) (1-1) (1-1)


Unit of Cj mol% mol% mol% mol% mol%

Li 2 O 11.0 1.695 27.0 8.0 450


Na 2 O 20.2 1.590 39.5 5.95 295
K2O 34.1 1.575 46.5 4.1
MgO 12.5 1.610 6.0 9.2 520
CaO 14.4 1.730 13.0 11.15 510
ZnO 14.5 1.710 5.0 6.0 450
SrO 18 1.770 16.0 9.65 490
BaO 22.0 1.880 20 6.25 470
PbO 20.0 to 23.6 2.5 to 2.35 13.0 to 19 4.3
A12O3 40.4 1.520 -3.0 11.4 580
B2O3 18.4 to 34.0 1.47 to 1.710 -5.0 to 0.0 1.0 to 18.0
SiO 2 26.1 to 27.25 1.458 to 1.475 0.5 to 3.8 6.5 to 7.1 290

Sources: Appen (1949, 1954, 1956), Appen et al. (1961)

Calculation of values of variable factors


Density in g cm'3
Silica: c (SiO2) < 67, a (SiO2) = 26.1: c (SiO2) > 67, a(SiO2) = 23.75 + 0.035 c(SiO2).
Boric oxide: calculate cp = QT c(R 2 O) + E C ( R O ) - C ( A 1 2 O 3 ) ) / C ( B 2 O 3 ) then select a(B 2 O 3 ) according to the
following:
c (SiO2) 44 to 64; 0.33 < cp < 1, a (B 2 O 3 ) = 24.7 + 3.1/cp; l<cp<4,a (B2O3) = 30.8 - 3.1 cp;
cp>4, a(B 2 O 3 ) = 18.5.
c(SiO 2 ) 71 to 80: 0.333 <cp< 0.5, a(B 2 O 3 ) = 24.7 + 3.1/cp; 0.5<q><l9 a(B2O3) = 15.4 + 7.8/<p;
l<<p<1.6, a(B2O3) = 31.0-7.$ cp; <p>1.6, a(B 2 O 3 ) = 18.5.
Lead oxide: calculate y = c (SiO2) + c (B 2 O 3 ) + c (A12O3) then select as follows:
50 < y < 80, a (PbO) = 14.0 + 0.12 y; y > 80, a (PbO) = 23.6.

Refractive index
Silica: c (SiO2) < 67, a (SiO 2 ) = 1.475; c (SiO 2 ) > 67, a (SiO 2 ) = 1.5O85-O.OOO5 c (SiO 2 ).
Boric oxide: calculate cp as above then select as follows:
c(SiO2) 44 to 64: cp <0.333, a(B2O3) = 1.470; 0.333 <<p<l9a(B2O3) = 1.616-0.048/cp;
l < < p < 4 , a (B 2 O 3 ) = 1.518 + 0.048 cp; cp>4, a(B 2 O 3 ) = 1.710.
c(SiO 2 ) 71 to 80: cp < 0.333, a(B 2 O 3 ) = 1.470; 0.333 < cp < 0.5, a (B2O3) = 1.760-0.12/cp;
l<cp<1.6,a (B 2 O 3 ) = 1.518 4- 0.12 cp; cp > 1.6, a (B 2 O 3 ) = 1.710.
Lead oxide: calculate y as above then select as follows:
50 < y < 80, a (PbO) = 2.685-0.0067 y; y > 80, a (PbO) = 2.350.

Thermal expansion in 10~8 K'1 (20 to 400°C)


Silica: c(SiO 2 )<67, «(SiO2) = 3.8; c(SiO 2 )>67, c(SiO2) = 10.5-0.1 c(SiO2).
Boric oxide: calculate ij/ = {c (Na2O) + c (K2O) + c (BaO) - c (A12O3) + 0.7 (c (CaO) + c (SrO) + c (PbO)) +
+ 0.3 (c (Li2O) + c (MgO) + c (ZnO))} /c (B2O3) then a (B2O3) = -1.25 i// except for xfj > 4 when the value is
a(B 2 O 3 ) = -5.0.
Lead oxide: a (PbO) = 13.0 for a) alkali-free glasses, b) alkali lead silicate glasses with X C ( R 2O) < 3> c) other
glasses with E c (RO) + S c (RmOB)]/J] c (R2O) < 3; for other glasses not meeting conditions a) to c) it is
a (PbO) = 11.5 + 0.5 X c (R2O).
1.2 Choice of Glass Compositions 31

Table 1-4. Factors for calculating viscosity and room temperature thermal conductivity.

Property Viscosity Thermal conductivity


Equation (1-2) (1-1)

Unit of c{ wt./wt SiO 2 wt.%


Author Lakatos et al. (1976 b) Iluss(1928)

A B To

Li 2 O -3.180 - 1 1 518 - 1 329 _


Na 2 O -1.620 - 6 601 50.0 10.70 0.3448
K2O 0.660 - 541 -236 13.40 0.3448
MgO 5.890 5 621 -212 4.55 0.2564
CaO 0.640 - 6 063 771 8.80 0.2564
ZnO 1.60 - 376.0 96.0 8.65 0.1695
BaO 0.260 - 2 103 109 11.85 0.1408
PbO -0.500 - 2 544 82.0 11.70 0.1000
A12O3 -0.870 1 521 140 6.25 0.3125
B2O3 -4.650 - 1 5 511 1203 3.70 0.4255
(B 2 O 3 ) 2 16.27 40 999 - 2 765 - —
SiO2 — __ — 3.00 0.4348
Constant (a0) 1.713 6 237.01 149.4 - -

Viscosity
The terms are summed to give the values of A, B and To to be put into the Vogel-Tammann-Fulcher equation,
log(?//dPa s) = —A-\-B/(0 — 0o); note that there are both first and second order terms for B 2 O 3 .

Thermal conductivity
First calculate the notional volume percentage of each oxide from f f = 100 ct vt/Y, ct vn then sum the vi (1/Af)
terms to obtain the reciprocal of the conductivity I/A'. To obtain the true room temperature conductivity
(Wm" 1 K) take the reciprocal of this (Xf) and multiply by 418.7.

Young Modulus in kbar


Silica: c (SiO2) < 67, a (SiO2) = 6.5; c (SiO2) > 67, a (SiO2) = 5.3 + 0.018 c (SiO2).
Boric oxide: calculate cp as above and select as follows:
<p<l, a(B2O3) = l + 14(p; l<<p<2, fl(B2O3) = 12 + 3 <p; <p > 2, a(B 2 O 3 ) = 18.

Surface tension in mNm~l (1300°C)


* These oxides can have very variable effects on surface tension in different glass melts, even the sign of the term
may change.
32 1 Classical Glass Technology

index. Weighting factors can be used to Redox Number is often useful. Manring
emphasize the influence of the most impor- and Hopkins (1958) proposed that factors
tant properties. for oxidizing or reducing power could be
Indeed Westerlund et al. (1983) have assigned to each batch material and then
taken the method two useful stages further. summed in the traditional way to obtain a
The first is to work with batch materials, value that would describe the state of oxi-
not just glass composition; the second is to dation of the melt produced. These factors
include raw material prices, allowing opti- were based on a simple assumption about
mization of batch costs as suggested by the reducing action of carbon but modified
Kiessling and Dressel (1979). in the light of experience. The factors were
given and their use also illustrated by
Simpson and Myers (1978). The more re-
1.2.7 Choice of Raw Materials cent modification of this concept in terms
Selecting the cheapest batch is not al- the chemical oxygen demand does not seem
ways the best choice because choice of to have important advantages.
batch can have very important effects on Glass melting is discussed next. Here it is
melting and glass quality which are not sufficient to note that what is called melt-
recognized by computer models. Neverthe- ing is complex and it is not always easy to
less, the ability to examine the possibilities predict what will produce the best result.
of savings in cost of the batch is a very The possibilities of including accurate pre-
useful tool and has been successfully ex- dictions about melting, refining, or homog-
ploited (Hatakka, 1986). As already indi- enizing in a computer data base are at
cated, choice of raw materials can have sig- present remote.
nificant effects on ease of melting and glass
quality as well as costs. Even though the
commonest glasses use natural minerals 1.3 The Melting of Glasses
and the cheapest of manufactured chemi-
1.3.1 Introduction
cals, the raw materials often cost more
than twice as much as the fuel used in melt- It is important to recognize that glass
ing. This is a tribute to the efforts of the makers do not use the word melting in its
industry to achieve the most efficient use of strict scientific sense; most glasses are
the fuel and shows that using the cheapest melted at temperatures below the melting
raw materials is an attractive idea. How- points of their major refractory constitu-
ever, this is not always the best choice. The ent, most often silica. If a glass can be pro-
overall melting cost depends on ease of duced by normal melting that will nearly
melting and refining and the quality of the always be the preferred method on
glass, also on furnace life. Sometimes a grounds of cost and scale of production:
rather more expensive batch material when it will produce a satisfactory product
proves worthwhile because of its influence there is little reason to choose a more re-
on these other factors. West-Oram (1979) stricted and expensive method. However,
gave an extensive and very informative re- alternatives to normal melting are very ac-
view of glass batch materials. tive research topics at present.
Choice of batch materials may also be Sol-gel and chemical vapour deposition
influenced by the need to control oxidation techniques have important parts to play in
of the melt. For this purpose the Batch high technology applications; these tech-
1.3 The Melting of Glasses 33

niques are usually expensive and limited to ing the raw materials at room temperature,
small scale production, they are discussed heating them to these high temperatures
in the next chapter. It has often been said but eventually cooling the glass produced
that sol-gel methods can save energy in to room temperature uses a great deal of
the manufacture of refractory glasses, such heat much of which is apparently wasted.
as pure silica, because considerably lower The efficient use of this energy must thus be
temperatures are used and this is true when examined. The energy required has two
the energy consumption of only the final basic components, the heat of reaction and
stage is considered. But when the energy the sensible heat needed to raise the glass
consumed in making the starting materials to the maximum temperature used.
for the sol-gel process is considered, that
method is seen overall to use a great deal 1.3.2.1 Enthalpy of Reaction
more energy and the prices of the raw ma-
terials demonstrate this. Accurate data for glass melting reactions
themselves are rare. It is therefore neces-
Similar statements are sometimes made
sary to treat the glass as a mixture of ap-
about large scale electric melting. The effi-
propriate compounds for which the basic
ciency of using the energy supplied in a
data are available and assume that the
well designed electric melting furnace
heats of mixing of the silicate liquids are
should be more than twice that achieved in
zero. Heats of mixing are not in fact zero
a good combustion heated furnace but the
but probably small enough for this proce-
efficiency of using the energy in a well de-
dure to be acceptable. For a simple soda-
signed glass tank is considerably better
lime-silica batch comprising carbonates
than that achieved in a fuel fired electricity
one might use
generating station. Therefore it is not gen-
erally more efficient to convert the thermal Na 2 CO 3 + SiO2 -•
energy of gas or oil to electricity before (1-13)
-+Na 2 SiO 3 + CO 2 T+2!iJ 1
using it. However, electric furnaces have
other advantages for certain purposes, Na 2 SiO 3 + SiO2 ->
such as the melting of glasses containing ->Na 2 Si 2 O 5 +zliJ 2 (1-14)
some important volatile constituents, or if
the electricity is produced hydroelectri- CaCO 3 -+CaO + CO2T (1-15)
cally. Determining the economics of large CaO + SiO2 -• CaSiO3 + AH4 (1-16)
scale glass production must consider all of
the relevant factors including capital and The overall enthalpy of melting is then ob-
running costs of the furnace. Electric fur- tained by adding together the correct mole
naces are discussed in detail by Stanek fractions of these energies to make up the
(1977). correct glass compositions
(1-17)
AHM = nx AH1 + n2 AH2 + n3 AH3 + ...
1.3.2 Energy Requirements The data usually used and the methods of
Silicate glasses are usually melted at calculation employed are those given by
temperatures of around 1400-1600°C and Kroger (1953) and Kroger et al. (1958).
forming operations need the melt to be
held at a certain viscosity, which usually
means temperatures of 1050-1200°C. Tak-
34 1 Classical Glass Technology

1.3.2.2 Sensible Heat glasses gives us a much better idea of how


readily they melt; lead crystal has around
Specific heat varies with temperature as 56wt.% SiO2 and Pyrex about 80wt.%
well as composition so it is important to SiO2 whilst the others will have about
use the average over the proper tempera- 72wt.% SiO2.
ture range. For glasses of the most com- Logic suggests that the use of raw mate-
mon types the factors discussed in the pre-
rials which take part in exothermic glass-
vious section may be used. For many
forming reactions should be beneficial and
glasses the average specific heat to raise to
some ingenious ideas based on the use
melting temperature is close to l k J k g " 1
caustic soda or soda-lime have been put
so that a rough estimate of the sensible
forward from time to time, for example by
heat is easily made.
Pugh (1968). Because of the exothermic re-
Calculations of this kind yield results actions involving sodium hydroxide, it is
similar to those given in Table 1-5 and dangerous to cast soda-rich glasses or fu-
some interesting observations arise from sions into water. However, the implied
these values. First, the sensible heat consid-
smaller enthalpy of melting is no guarantee
erably exceeds the enthalpy of reaction;
of faster practical melting, quicker refining
when the glass is to be cooled again to
or better homogeneity, as shown by Cable
room temperature this implies that energy
and Siddiqui (1980). One of their findings
could be saved by using as low a melting
was that mixing NaOH and CaCO 3 allows
temperature as possible, for example, just
the reaction
above the liquidus, but this is a false con-
clusion. Second, it seems that lead crystal 2NaOH + CaCO 3 ->
should be the easiest to melt of the glasses -> Na 2 CO 3 + Ca(OH) 2 (1-18)
mentioned and this is true but the labora-
tory ware borosilicate is by far the most to proceed almost to completion before
difficult to melt. Clearly the theoretical en- any other begins. On the other hand, the
ergy required for melting does not tell us major contribution of the sensible heat
about the ease of melting the glass. Ease of does mean that preheating of the batch can
melting is determined by the kinetics of the bring appreciable savings if it can be
important reactions and the dissolution of achieved. However, preheating must stop
silica grains in essentially isothermal con- below the temperature at which the batch
ditions is generally the slowest of these. begins to react and form a sticky mass
Looking at the silica contents of these which will clog any apparatus in which it is
reacting; this temperature can be below
500 °G
Table 1-5. Theoretical heat required for glass melting
inkJkg-1. 1.3.3 Preparations
Type Heat of Total heat to raise to: In both laboratory and large scale glass
reaction
1200°<C 1500°C
making it is a serious mistake to neglect
batch preparation. The use of carefully pre-
Lead crystal 400 1830 2250 pared and homogeneous batch can have a
Borosilicate 410 1820 2250 great influence on the quality of the glass
Container 475 2125 2620 produced. It is not intended to discuss
Flat 700 2420 2940
batch preparation and handling in detail
1.3 The Melting of Glasses 35

here, just to point out some of the impor- few percent of water can be very helpful in
tant factors. Glass batches usually contain retarding batch segregation. Papers by
several, often seven or more, materials in a Poole (1963) and Fletcher (1963), together
wide range of relative proportions and, with several others in the same issue of
perhaps, different particle sizes, which Glass Technology give some very useful in-
makes their mixing difficult. When these sight into these matters.
materials have a range of densities, shapes
and frictional properties, it is difficult to
1.3.4 The Stages of Melting
achieve good mixing or, once attained, to
prevent segregation before the batch is Glass melting comprises a number of
melted. Long mixing times, such as often rather complex stages in which different
used in the ceramic industry, are rarely de- physical and chemical phenomena pre-
sirable. There is ample evidence that the dominate. It is therefore useful to consider
quality of the batch put into the furnace it in several stages but it must never be
has an important influence on the quality forgotten that these overlap in time and
of the glass produced. Even if the batch is space and considerably influence each
well mixed some tendency to segregation other. Figure 1-11 shows the most useful
during melting is inevitable. Much thought way of dividing the whole process; each of
and experience goes into the design and these stages is considered in the sections
operation of a successful batch mixing, that follow.
transport and charging system on an in-
dustrial furnace. On a laboratory scale care
over accuracy of weighing out materials, 1500 i -
Temperature
mixing and preventing segregation is
equally beneficial.
It can be claimed that the scientific prin-
1000 -
ciples of mixing solids are reasonably well Q

understood and largely concern generating Dissolve


sand
random diffusive motion in an assembly of | BAICH-hHLb

particles. This can only occur when the


particles are already in motion caused by
stirring or tumbling the bulk of the mate-
500 -
• /I Remove bubbles
~|SEED-FF

rial. However, the theory is little help in


practice when particles having very differ- "Ij\ Homogenize
I
ent properties are concerned. Different 2 3
sizes, shapes, and so on mean that different Time in h
particles always have some tendency to be- Figure 1-11. Schematic diagram of the stages of glass
have differently under the influence of melting. Region (i) is where the batch has not yet
gravity. Hence the motion which is being reached reaction temperature and (ii) shows the time
occupied by vigorous reaction.
used to achieve mixing always has some
tendency to provoke segregation at the
same time. It is easy to mix glass batch too
long or to cause segregation by vibration 1.3.4.1 Batch Heating
or free fall between mixing and charging Melting reactions can be detected in
into the furnace. Deliberate addition of a common silicate batches at about 400 °C
36 1 Classical Glass Technology

but usually are not sufficiently rapid to be minimum melting length would be given
important until the temperature reaches by a particular blanket thickness for a
about 600 °C. Some subsidiary processes, given output.
such as evaporation of moisture or the Measurements by Ito et al. (1954) in a
melting of minor constituents with lower layer of batch 150 mm thick charged on to
melting points, may of course take place at a melt in a pot 1 m in diameter found that
lower temperatures. it took 60 min for all of the batch to reach
Glass batches are largely made from ma- 1000°C and thus react vigorously: our
terials with poor thermal conductivities simple model predicts that it should take
and the question of how to heat the batch about 200 min for the centre to reach
deserves examination. This may be con- 1000 °C. Daniels (1973) found that the cen-
firmed by taking a simple example. Sup- tre of a batch layer initially 40 mm thick
pose that a furnace is producing 120 tonnes charged on to glass at 1400°C reached
of glass a day, which is equivalent to sup- 1000 °C in 24 min. Comparing these two
plying 100 kg of batch per minute, and that observations suggests that the rule of time
the batch is charged as a continuous blan- proportional to square of thickness ex-
ket 4 m wide and 0.15 m thick which hence pected for simple conduction in a solid
must advance at a rate of 0.083 m min" x . If does not apply to melting batch: if 24 min
this were a slab of solid material with both were correct for 40 mm one would predict
of its surfaces suddenly heated to 1400 °C 340 min for 150 mm.
the time for its centre to reach 600 °C by It is difficult to measure the thermal
simple conduction would, according to the properties of reacting batch but some use-
classic theory, be given by at/I2 = 0.33. ful data were obtained by Kroger and
Here the half thickness / is 0.075 m and the Eligehausen (1959) who measured the tem-
thermal diffusivity of the batch may be esti- perature difference between the inner and
mated at about a = 2.8 x 10~7 m 2 s" 1 . The outer walls of an annular space filled with
time needed for all of the batch to begin to batch when it was heated by a central axial
react would thus be about HOmin during heating element. When operating at steady
which time the blanket would advance state this is a standard method for deter-
9.2 m down the furnace and it might travel mining conductivity; the energy input
as much as 20 m before melting was com- gives the heat flux and the measured tem-
plete. This is clearly a serious overestimate peratures allow the thermal conductivity
of the length of furnace occupied by melt- to be calculated. Several important bold
ing batch. assumptions are made in applying exactly
Several factors cause this serious error. the same simple analysis to reacting batch
First, the thermal properties of the batch but the data obtained are the best esti-
vary with temperature, largely due to them mates that we have. Figure 1-12 shows the
reacting; second, the batch blanket does general trends found for measurements
not remain of constant thickness as reac- made during both heating and cooling af-
tion occurs; third, flow of liquid produced ter the batch had been converted to glass.
by reaction and convection of hot gases The values for the latter are more influ-
can both increase the rate of heat transfer. enced by radiant transfer. It can be seen
Jack and Jacquest (1958) studied the impli- that the apparent conductivity of batch
cations of the simple constant property changes little until reaction begins but then
model considered above and showed that increases rapidly as temperature rises.
1.3 The Melting of Glasses 37

This brief discussion should have


demonstrated that, although rarely dis-
cussed in the literature, how to charge
batch into a large scale furnace to get the
most rapid melting and also minimum
melting segregation is a complex question
of considerable importance. Batch is a
good insulating material which greatly re-
stricts heat transfer into the melt below it
and thus to the under side of the batch
200 400 600 800 1000 1200 1400
layer. Covering the whole of the melting Temperature in °C
area with a uniform layer of batch may
Figure 1-12. Estimates of the apparent thermal con-
give the thinnest batch layer, which by it- ductivities of reacting batch during heating and of the
self should accelerate melting, but seriously glass produced; after Kroger and Eligehausen (1957).
restricts the melting of the bottom of the
batch layer unless a powerful convection
current of other energy source beneath the dependence of reaction rates on tempera-
batch layer provides the necessary heat in- ture also means that behavior can be mod-
put. Optimizing the extent of cover of the ified by rate of heating. We have already
melting area by batch piles, logs or blanket seen that different parts of a batch layer
is a subtle matter. There is some discussion cannot all be heated at the same rate, so
of this topic in Trier (1984). Some electric some complications may be expected for
melting furnaces, for example the Gell that reason. As a result one cannot pro-
type, rely entirely on the insulating proper- duce one reaction scheme which will al-
ties of the batch to prevent heat loss from ways apply in a particular system and this
the top of the melt (Gell, 1956). is the reason for some of the discrepancies
between the findings of different authors
who have studied similar batches but used
1.3.4.2 The Initial Melting Reactions
different methods or conditions. This is
The rates at which the various materials easily illustrated for potash-red lead-sand
in a batch tend to react together depend on batches.
temperatures as well as time. It is, of Figure 1-13 shows the average reaction
course, essential for the reacting materials paths found for two somewhat different
to be in contact with each other and good compositions in this system. There is no
contact cannot be guaranteed until some reason why the earliest reactions should
liquid has formed and is able to percolate have been greatly influenced by the differ-
around the solid grains still present. If the ence in final glass composition, yet the re-
initial reactions occur in the solid state sults shown suggest this. However, both
their particle sizes and efficiency of mixing sets of results may be described fairly well
must be important; reactions occurring at by assuming the following general scheme:
a solid surface must depend on the surface
area available and thus on particle size. 1) All the potash reacts to form a potas-
Varying the particle size for a given rate of sium silicate.
heating can thus affect the extent to which 2) This potassium silicate reacts with the
some of the possible reactions occur. The red lead.
38 1 Classical Glass Technology

Si0o quence of reactions, ending with the slow-


est step (dissolving residual silica). Melting
inevitably produces a range of composi-
tions which can differ greatly in composi-
tion, density and viscosity and thus may
easily segregate. Mixing these to make a
homogeneous glass can be difficult, espe-
cially if density and viscosity difference
have encouraged serious melting segrega-
tion.
Few books discuss glass melting reac-
PbO tions; Bezborodov (1968) is a notable ex-
Figure 1-13. Average compositions of the liquid phase ception.
during melting of lead crystal glass according to If one or more of the raw materials, early
Rosenkrands and Simmingskold (1962) and Bez- liquid phases or the final melt has a strong
borodov and Appen (1933). Idealized reaction se-
quences are shown dashed. The two investigations
tendency to lose a component by evapora-
used different experimental methods, see text. tion this can aggravate the difficulties of
producing a homogeneous melt. Alkalis,
sulphur, lead, boron and halogens are
3) The potassium lead silicate dissolves amongst the most volatile constituents.
the remaining silica to achieve the final The kinetics of volatilization can be influ-
glass composition. enced by several factors including diffusion
The important difference is in the com- in the melt, transport in the gas phase and
position of the potassium silicate first reaction with the atmosphere, see Cable
formed. According to Rosenkrands and (1978).
Simmingskold (1962) it is the metasilicate,
K 2 SiO 3 , but Bezborodov et al. (1933)
Laboratory Studies
found it to be the tetrasilicate, K 2 Si 4 O 9 ;
the difference is explained by the experi- The discussion above compared results
mental procedures used in the two cases. obtained in the laboratory with some typi-
Rosenkrands and Simmingskold took cal of industrial practice. The former type
small samples from a typical large pot melt of experiment is convenient when it can be
being made in normal conditions but employed but, as we shall see, does not
Bezborodov et al. used heat treatment of yield all the information that would be
laboratory samples in 100 °C steps from helpful. However, direct experiment on an
200 °C to 1200°C, keeping the sample at industrial scale is difficult to organize and
each temperature long enough for reaction control and also very expensive, especially
to have almost ceased. This clearly ex- when the results are not directly beneficial.
plains why their results show much more There is therefore a role for both the appli-
silica reacted in the early stages than those cation of standard laboratory techniques
of Rosenkrands and Simmingskold. Both and for empirical melting studies: both are
sets of experiments agree about the main needed to obtain the maximum insight that
points: reaction first produces whatever can be expected. The most obviously useful
product is most easily formed (a potassium laboratory techniques are thermogravi-
silicate) which then undergoes a further se- metric analysis (at constant temperature),
1.3 The Melting of Glasses 39

differential thermogravimetry (with steadily Ginstling and Brounshtein (1950) im-


rising temperature) and differential ther- proved this model to take the spherical
mal analysis or its close analog differential symmetry into account but their analysis
scanning calorimetry. still ignores the motion of the boundary
Thermogravimetry records only weight and any change in volume of the system
changes and so can record decomposition and yields
of carbonates, sulphates, nitrates and so on
l-(2/3)a-(l-a)2/3 = (1-22)
but cannot identify the fraction of silica
reacted. Differential thermal analysis or The Valensi-Carter (Valensi, 1935, 1936,
scanning calorimetry are more versatile be- 1950; Carter, 1961 a, b) model does allow
cause they record evolution or absorption for a change of volume as well as spherical
of energy, whatever its cause, but they like- or cylindrical symmetry. For spherical par-
wise do no directly identify the process ticles it gives
concerned. [1 + (z - 1 ) a] 2 / 3 + (z -1) (1 - a) 2/3 =
Constant temperature thermogravime-
= z + 2(l-z)(pDt/a2 (1-23)
try should be the simplest kind of experi-
ment to interpret and approximate theo- where z is the volume of product per unit
retical models for solid state reactions in volume of the material in the sphere. The
two component systems are available. limited validity of all these equations has
Three are well known and widely used, the recently been examined by Cable and
Jander model, the Ginstling and Broun- Frade (1991) who conclude that they are
shtein model and the Valensi- Carter useful for seeing whether a reaction is diffu-
model. Jander's (1927) equation was based sion-controlled but not at all suitable for
on a qualitatively correct analysis of diffu- estimating other parameters such as diffu-
sion between two flat slabs of reacting sivity. No good models exist for multi-
solids which maintain constant volume. component systems or for ones with liquid
The important feature being that control present, where convection of that liquid is
by diffusion would make the thickness y of very likely to affect the reaction.
the flat layer of reaction product increase Neither do any satisfactory theories ex-
as ist for differential thermogravimetry. The
main use of this kind of experiment is to
y2 = kt (1-19) indicate the temperature ranges where var-
If the spherical shell on an idealized parti- ious reactions may be rapid and to amplify
cle of radius a0 is assumed to behave like a the information available from differential
flat slab and a is the mass fraction reacted, thermal analysis. In principle the area un-
this transforms into der the peak of a differential thermal anal-
ysis trace gives the quantity of heat evolved
[l-(l-a)ll3]2 = kt/a20 (1-20) or absorbed. In practice it is extremely dif-
ficult to establish the base line with suffi-
When examined quantitatively for a sphere cient accuracy to make quantitative evalu-
the equation becomes ation possible, largely because the thermal
/n)Dt/a2 (1-21) properties of the material change whilst it
is reacting and the sample may also either
where q> is the effective solubility; note that swell or shrink at the same time. It is easy
it appears as cp2. to show that better accuracy may be ex-
40 1 Classical Glass Technology

pected when a small sample is used and on Na 2 CO 3 -SiO 2 reactions. They found
modern sets of apparatus are therefore of- that the main effects could be summarized
ten designed for no more than 50 mg. by putting each material into one of three
However, when one considers the size of groups:
particle often used in glass batches and the 1) Production of a liquid at a lower tem-
complexity of the mixtures concerned, it is perature by eutectic melting of the minor
clear that obtaining an accurate and repro- addition with sodium carbonate (NaCl,
ducible result is by no means easy espe- NaF, Na 2 SiF 6 );
cially if it was intended to investigate the 2) Reaction between the minor compo-
effects of minor constituents. Very finely nent and a major one producing a new
divided powders must be used and one is compound which might or might not assist
thus unable to study the known effect of melting ((NH 4 ) 2 SO 4 , Na 2 SiF 6 );
particle size on reaction kinetics with such 3) the minor phase melting to form a
apparatus. The latest improvements in the liquid at a lower temperature (NaNO3).
apparatus have not, in fact, helped workers Other studies of this kind were reported
studying reactions in glass or ceramic sys- by Wilburn et al. (1965). Such work is evi-
tems. dently very useful but far from sufficient to
One of the classic investigations of reac- reveal everything about glass making reac-
tions in the soda-silica system is the differ- tions. Devising other experiments that will
ential thermal analysis work of Wilburn reveal useful information is often a greater
and Thomasson (1958, 1960). The second challenge than making the experiment.
part of this investigation was concerned Cable and Martlew (1971, 1984, 1985,
with the influence of minor additions on 1986) studied the corrosion of silica rods
sodium carbonate-silica reactions. These by a variety of liquids, and found that
workers necessarily used small samples adding relatively small proportions of sil-
and finely divided materials which were ica to molten sodium carbonate evolved
heated at 10 °C a minute. Their results for proportions of carbon dioxide equivalent
the basic system indicate differences ac- to the formation of the metasilicate,
cording the particle size. Their main find- Na 2 SiO 3 . The various results available
ings were that an endothermic reaction can suggest the following kind of scheme as a
begin around 550 °C, possibly influenced basic model but it does not always show
by but not due to the quartz inversion at the exact sequence of reactions even in this
573 °C; that there is an important exother- apparently simple system.
mic reaction at about 700 °C and an endo-
thermic reaction at 780 °C. Glass was only Na 2 CO 3 zSiO 2 (1-24)
detected (by the presence of an annealing Na 2 O SiO2 + CO 2 t + (z - l)SiO 2
peak) in samples heated to above 780 °C
which agreed with the formation of some N a 2 O S i O 2 + ( z - l ) S i O 2 -+
(1-25)
eutectic liquid. With coarser materials -» Na 2 O • 2 SiO2 + (z - 2) SiO2
(0.156-0.210 mm) the main loss of CO 2 oc-
curred at about 850 °C, the melting point of Na 2 O • 2 SiO2 + (z - 2) SiO2 -> (i _26)
sodium carbonate, thus suggesting only -> Na 2 O • n SiO2 + (z - n) SiO 2 , n « 2.5
limited solid state reaction in that case.
The second paper investigated the effects Na 2 O • n SiO2 + (z - n) SiO2 ->
of NaF, NaNO 3 , (NH 4 ) 2 SO 4 , and Na2SiF6 -• Na 2 O • p SiO2 + (z - p) SiO2 (1-27)
1.3 The Melting of Glasses 41

Na 2 O • p SiO2 + (z - p) SiO2 rate (which cannot be uniform throughout


-• Na 2 O • z SiO2 (1-28) a typical volume of batch) as well as on
particle size.
The value of n in the above equations may Most batches contain more sand, usu-
be the disilicate-silica eutectic composition ally the most refractory constituent, than
and p the composition of liquid in equilib- any other component and this must be dis-
rium with silica according to the phase di- solved by the liquid phase or phases. Dis-
agram (see below). This range of liquids solving the quartz which did not react dur-
differs considerably in density and viscos- ing the early vigorous reactions often
ity so that segregation under the influence occupies the majority of the batch-free
of gravity may easily occur. There may also time. The dissolution of residual silica is
be a definite tendency for undissolved silica normally controlled by diffusion in the
to float to the surface of the melt. Of course melt with equilibrium conditions at the sil-
these reactions overlap in time and space ica-melt interface (Kreider and Cooper,
so that it may be very difficult to identify 1967; Hlavac and Nademlynska, 1969).
them beyond the second step. Thus, even if the rest of the liquid were
A recent study of melting reactions in 3 g homogeneous, this would produce inho-
soda-lime-silica batches by Sheckler and mogeneities in the form of silica-rich haloes
Dinger (1990) found a complex series of around each sand grain, see the photo-
reactions clearly sensitive to silica particle graphic demonstration of this by Jebsen-
size, when mixed with very fine soda and Marwedel (1956) and by Cable and Bower
limestone but, they, unfortunately, do not (1965). Figure 1-14 indicates what happens
specify their rate of heating which was in the simple binary soda-silica system.
probably 10 °C per minute. The samples Suppose that we choose to melt a glass
were held for 5 minutes at each of seven with 34% soda at 1400 °C. The phase
temperatures from 775 to 865 °C and diagram shows that the liquid in contact
cooled for examination. Silica was the only with the sand grains will contain 12.7%
compound to persist throughout this range Na 2 O and the concentration difference
but numerous others had a transient pres- driving dissolution will be equivalent to Ac
ence. For example, some double sodium = 213% Na 2 O. Even when all the sand
calcium carbonate was always formed yet grains have just disappeared the melt must
sodium disilicate was present only up to contain regions of compositions covering
790 °C and wollastonite occurred above at least the range from about 13 to 35%
805 °C but only with the finest grade of Na 2 O. One useful way of minimizing the
silica (< 53 |im) in both cases. On the other problem of silica dissolution is to use sili-
hand, Na 2 O • 2CaO • 3SiO 2 formed to- cate minerals like feldspars or nepheline
wards the top end of the temperature range syenite to decrease the proportion of silica
with all three grades of silica used. An in- that must be supplied as quartz. This also
termediate carbonate, 5 CaO • SiO2 • CO 3 , has the advantage of decreasing the
was found for two grades of silica but not amounts of alkali that must be added as
the finest. The authors correctly conclude the expensive carbonates. It is usually a
that no existing model of melting can cor- mistake to use oxides as raw materials sim-
rectly predict the behavior to be found in ply to save the trouble of doing the neces-
even a relatively simple three component sary batch calculations because many of
system. This behaviour depends on heating those that are stable (e.g. MgO, A12O3) are
42 1 Classical Glass Technology

I I I I I I I j One of the most notable contributions not


1600 - mentioned is that of Kroger who, with his
colleagues, made a detailed thermogravi-
metric study of reactions in soda-lime-sil-
AC _y ica batches between 1933 and 1957.
1400
Some of the problems encountered in
o
/ such work may be illustrated by a brief
/ examination of Kroger's work. Such exper-
1200 - iments reveal how quickly the carbonates
CD decompose but nothing directly about the
Q.
reaction of the silica or other refractory
I 1000 - oxides. The only theoretical models avail-
able to interpret the results were the admit-
\
tedly approximate equations derived for
800 V solid state reactions in binary systems
which are often acceptable up to about
I I I i | I
40 60 80 100
50% mass fraction reacted but not beyond
wt. % SiCL (Frade and Cable, 1991 a). These did not fit
Kroger's data which were for three compo-
Figure 1-14. The driving force for dissolution of resid-
ual sand grains in a binary melt with 34% soda when
nent mixtures and reaction in the presence
melted at 1400 °C, assuming equilibrium at the silica- of liquid but he found that the following
melt interface. equation generally yielded straight lines,

(1-29)
not at all reactive; materials that decom- He showed that this equation is equivalent
pose on heating together are much more to assuming
suitable.
= k'l(yt) (1-30)
The above example shows that further
mixing and diffusion beyond the batch-free but did not further justify this model. How-
time will be essential to produce homoge- ever, quite a lot of results showed an inflex-
neous glass. Unfortunately diffusivities are ion, and it may be very misleading to as-
low and mixing by diffusion alone will be sume that this indicates a change in the
effective only over distances of fractions of reaction. This empirical analysis was how-
a millimetre even after many hours. Flow ever useful in demonstrating the tempera-
can stretch and intermingle different layers ture dependence of reaction rate and the
and considerably accelerate mixing; this is sudden increase in it as soon as eutectic
discussed under homogenizing. liquid has formed.
This brief discussion does scant justice Estimating how much silica has reacted
to the work of numerous other experi- is a difficult task. Some workers have at-
menters who have studied various aspects tempted to do this by measuring the size of
of glass melting reactions but the processes the differential thermal analysis peak due
are so complex and our theoretical frame- to the quartz inversion but this is not easy
work for trying to understand them so in- to make quantitative. Azm and Moore
adequate that it is impossible to give an (1953) used an X-ray diffraction method to
informative brief summary of their work. follow reactions in several soda-lime-silica
1.3 The Melting of Glasses 43

1300°C 1200°C
batches at temperatures between 900 and
1400°C, see Fig. 1-15 and confirmed that
initial reaction is rapid even at 900 °C but
at that temperature becomes extremely
slow once about half the silica has reacted.
Raising the temperature accelerates the ini-
tial reaction but, more important, increases
the proportion of silica which reacts
quickly. It is interesting to note that the
liquidus temperature of this glass is about
1040 °C and that its primary crystalline
phase is devitrite but it is near to the /J-wol-
lastonite border; when a considerable pro-
portion of silica has yet to dissolve it might 10 20 30 40 50
produce Na 2 O 2CaO • 3 SiO 2 . This does Time in h
not mean that it would be impossible to Figure 1-15. Variation of fraction of quartz reacted
react all the silica at temperatures below with time in small melts of a sodium carbonate-cal-
1040 °C but such reaction would be accom- cium carbonate-sand batch (11.2% Na 2 O, 10.0%
panied by the formation of one or more of CaO) at different temperature; Azm and Moore
(1953).
these crystalline phases and such a reaction
would proceed only slowly. This doubtless
explains why the extent of reaction after
48 h was only about 57% at 900 °C and predict the boundary layer thickness S. To-
78% at 1000°C but had risen steeply to day this remains a very difficult field in
98% at 1100°C. From what we have al- which to make sound theoretical progress,
ready seen the course of reaction does not even for interpreting simple model experi-
involve just one simple step; not surpris- ments like those of Cable and Martlew
ingly, Azm and Moore failed to find a sim- (1971, 1984a, b, 1986).
ple model to describe the overall kinetics.
More insight was shown by Botvinkin Empirical Melting Studies
(1936) than some other workers when he Because of the difficulties pointed out
suggested that one might be able to de- above, there is a place for observations
scribe the progress of reaction by a modi- made directly on glass melts. Whenever
fied boundary layer model complex phenomena can be observed, see-
ing what happens (or appears to happen)
da/dt=DAt(CEQ-Ct)/S (1-31)
can be a powerful stimulus to thought and
where D is diffusivity, At the surface area of understanding. Relying only on instru-
silica available at time t, CEQ the equilib- ments which give strictly limited and pre-
rium silica concentration at the relevant determined information can be misleading.
temperature and Ct the actual concentra- Simple qualitative and quantitative experi-
tion of silica in the liquid at time t. How- ments involving batch melting thus have a
ever, this still leaves some problems over useful role to play. One of the most impor-
the value of CEQ for a complex glass and tant questions to be asked of any experi-
determining At as well as severe complica- ment is how to scale up the results to pre-
tions in trying both to estimate Ct and to dict what will happen on a large scale. This
44 1 Classical Glass Technology

is impossible with standard laboratory linear relation between sand grain size and
methods of thermal analysis. It might be batch-free time which can be interpreted in
possible if melting were studied on a range the following disarmingly simple but inex-
of melt or batch charge sizes. act way. Assume that the inverse of batch-
The experiment recognized as useful to free time gives the average reaction rate
some degree by all glass makers is the just as the total surface area of a given mass
batch-free time. This is simply the time of similar shaped particles is proportional
needed to dissolve all of the original batch to the inverse of particle size; the observed
ingredients, silica usually being the slowest linear relation, with an intercept close to
to dissolve completely. Because of the poor what can be justified by the time to heat to
heat transfer properties of batch, if for no reaction temperature, can thus be taken to
other reason, batch-free time must depend mean that rate of reaction is proportional
on the size of the sample. Another factor to the surface area of silica available. This
determined by the size of the sample is the seems to be an unexceptionable conclusion
influence of the gases evolved during reac- but is not generally valid as shown by the
tion on the atmosphere in which melting other classic series of experiments by Potts
effectively occurs. In a reasonably large (1939, 1941) and his colleagues at Owens
sample the atmosphere is determined al- Illinois (Potts et al, 1944). They found that
most entirely by the gases given off by the batch-free time can go through a minimum
reactions. However, with a very small sam- when particle sizes are varied, the mini-
ple mixing of these gases with the sur- mum being where all particle sizes are
rounding atmosphere may be so quick as matched, see Fig. 1-16.
prevent this. Where the influence of atmo- The increase in batch-free time seen here
sphere is not important samples as small as for very fine sand was not observed by
1 g may give useful information but, if the Preston and Turner because they used very
atmosphere and oxidation of the melt do finely divided chemical reagent sodium
matter, samples weighing less than about and calcium carbonates so that their silica
50 g are not likely to give useful informa- was always coarser than the other materi-
tion. One obvious problem with measure- als.
ments of batch-free time is the tendency for That the increase in batch-free time for
segregation to occur and another the stick- very fine silica was largely due to segrega-
ing of some silica grains to the crucible tion and inadequate contact between dif-
walls above the level of the melt or the ferent types of particle is supported by re-
floating of some grains on the surface sults of Manring and Bauer (1964) whose
around the meniscus. In both cases those experiments with dry batches also showed
grains may take much longer to dissolve such a minimum but when water was
than any others and they should be dis- added, so that soda-rich solution could
counted. Potts et al. (1944) used a slightly coat all the sand grains, the minimum dis-
inclined furnace and rotated the melt so appeared and the finest sand again gave
that grains near the meniscus were washed the shortest batch-free time as shown in
down and stirred into the melt, thereby Fig. 1-17.
decreasing the scatter of the batch-free Interesting experiments by Boffe and
time measurements. Letocart (1962), who used graded sands,
In one of the early classic investigations showed that the real behavior is quite com-
Preston and Turner (1940) showed a simple plex. The average rate of the initial reac-
1.3 The Melting of Glasses 45

! I I I I I tions must be approximately proportional


Sand to the surface area of silica available but
/
300 - - the final stage of dissolving the last few
/
silica grains must depend on the size of the
Lime largest grains, even if there are only a few
/ // of them. Hence batch-free time is not al-
200
ways a simple function of either surface
/ / Soda
/ area of silica or of average particle size, as
/ / •
shown in Fig. 1-18.
s Hot stage microscopy can be very infor-
Cd mative. Thus Manring et al. (1964) showed
CQ
100 - - that molten sodium carbonate can prefer
to wet cullet rather than sand grains and
this led them to make some suggestions
about how cullet should be charged into a
0 I I I I I I
furnace. In glass melting studies it is often
0 0.2 0.4 0.6 much more difficult to devise a useful ex-
Average particle grain size in mm periment than to carry out experiments by
Figure 1-16. The effect of varying one at a time the one of the standard but not very relevant
particle sizes of the three raw materials on the batch- laboratory methods.
free times of small melts of a soda-lime-silica glass at
1427 °C; after Potts et al. (1944).
1.3.4.3 Refining
A typical batch to produce 100 kg of
glass weighs about 120 kg and thus evolves
around 20 kg of combined gases during

sz
o
05
CQ

10 -

0 0.2 0.4 0.6


Average sand grain size in mm Specific surface in m 2 kg' 1

Figure 1-17. Comparison of batch-free times at Figure 1-18. The relation between specific surface of
1482 °C of dry and moist batches of a soda-silica silica and batch-free time for melts made using graded
glass (25.6% Na 2 O) when using different sand particle sands. The anomalous values near the middle of the
sizes with a constant soda fraction (about 0.256 mm); diagram are for sands containing small proportions of
after Manring and Bauer (1964). large grains; after Boffe and Letocart (1962).
46 1 Classical Glass Technology

melting. The majority of this gas is car- grains as well as melting temperature and
bon dioxide from carbonates which, at a size of melt.
melting temperature of 1400 °C and 1 atm, It is not easy to observe bubbles in a
occupies nearly 1500 times as large a vol- melt at high temperature so the majority of
ume as the melt produced. It cannot be our information about refining is based on
surprising that vigorous gas evolution measurements made on samples cooled to
during the early stages of melting some- room temperature. Such samples have to
times causes a melt to boil over the pot be prepared with care if reliable informa-
which contains it. Much of this gas is given tion is to be obtained from them. One of
off at somewhat lower temperatures during the main problems concerns relaxation of
the course of the batch reactions and it the glass during cooling. Near to melting
provides the majority of the atmosphere in temperature the viscosity of the melt is
which the glass is produced. The presence sufficiently low for a bubble to expand or
of oxidizing or reducing agents in the batch shrink to maintain equlibrium internal
can therefore have a considerable effect on pressure as temperature changes. Thus, as-
the degree of oxidation of the freshly made suming ideal behavior,
melt. Much of the gas escapes easily by
PiVJT1=p2V2/T2 (1-32)
forming large bubbles which coalesce and
quickly reach the surface where they burst. or, if x is the diameter of the bubble,
However, when the vigorous reactions
Pixl/T1=p2xl/T2 (1-33)
have ceased the melt contains some resid-
ual dissolved gases, but may not be satu- The pressure in the melt outside the bubble
rated with them, and also a considerable will be only slightly higher than the exter-
number of smaller bubbles some of which nal atmosphere pressure p0 because the hy-
cannot rise rapidly through the melt. Re- drostatic head will be small, so Eq. (1-33)
fining is the elimination of these bubbles may be written
which are only easy to study beyond the
batch-free time.
•2a/pox2)xl/T2 (1-34)
Many melts contain less than 1 vol.% of
bubbles at the batch-free time but the aver- Only if the bubbles are less than about
age size may be less than 1 mm and the 50 jim in diameter does surface tension a
number sufficient to make the glass almost have a measurable effect on their be-
opaque. Several factors influence the num- havior. Many bubbles will therefore main-
ber of bubbles and their size distribution tain equilibrium pressure and shrink ac-
but a fairly typical number at the batch- cording to
free time would be 500 per mL, and the x 2 /x 1 = (T2/T1)1>3 (1-35)
size distribution would range from about
On cooling the melt will eventually be-
25 jam up to 1 mm diameter. These small
come too viscous for flow to occur and the
bubbles are called seed and normally rep-
bubble becomes frozen into the effectively
resent a very tiny fraction of all those pro-
solid glass. The size will now remain al-
duced during melting. Bubbles bigger than
most constant on further cooling but the
about 2 mm in diameter are called blisters.
internal pressure will change according to
The number and size distribution depend
on the type of glass, choice of batch materi-
als, refining agents used and size of sand •2a/pox)/T2 (1-36)
1.3 The Melting of Glasses 47

The viscosity at which the glass becomes 500 °C, by which stage it will have wanted
effectively solid in this respect is near the to contract by about an additional 4.6 mL
upper end of the annealing range and bub- (taking the volume coefficient of thermal
bles containing non-condensable gases expansion to be 3.5xl0~ 5 ). The glass is
usually have internal pressures close to close to incompressible so that the sphere
0.30 atm at room temperature. Figure 1-19 should be highly stressed, tensile in the cen-
shows the behavior expected of bubbles on tre and compressive on the outside, unless
cooling provided there is no reaction of the now annealed. However, since it contains a
contents with the surrounding glass. This seed near the centre, the work needed to
question has recently been examined in de- expand this is much less than the stored
tail by Cable and Frade (1991). strain energy, so the bubble is expanded
If glass is cast then quenched below the and its internal pressure decreases as the
annealing range some bubbles can behave glass relaxes and much of the stress is re-
in a startlingly different fashion. Consider a lieved. This is why Rupert's drops some-
sphere of glass 100 mm in diameter which times contain relatively large bubbles.
is rapidly cooled to room temperature and Only bubbles nearest the slowest cooling
which before cooling contained one tiny part of the glass are expanded in this way.
bubble near its centre. The outer skin of the Of course the real behavior is more com-
sphere may become solid at about 500 °C plex and the volume of the bubble perhaps
when the average temperature of the still no more than a third of the volume esti-
fluid interior is perhaps 750 °C. As the mated.
sphere cools further the inner core is still
able to flow under stresses down to about The Role of Buoyancy in Refining
Rise to the surface is the most obvious
way in which seed might be removed once
Pressure the vigorous melting reactions have
1.0 -
stopped. Jebsen-Marwedel (1936) used
model calculations for a typical range of
bubble diameters, temperatures and vis-
cosities, to show that it was doubtful
whether this could be the only mechanism
at work.
Stokes's law is one of the classic exercises
in hydrodynamics and shows that the ter-
minal velocity Vs of an isolated solid sphere
of diameter x in a large body of liquid is
given by
Vs=(l/lS)(Ql-Q2)x2g/r1 (1-37)
where QX and Q2 are the densities of solid
400 800 1200
and liquid and g is gravitational accelera-
Temperature in °C
tion. Jebsen-Marwedel plotted a very clear
diagram showing how this velocity varied
Figure 1-19. Approximate changes in size and internal
pressure in a bubble in a body of glass which is being with temperature and bubble diameter for
cooled relatively slowly. a typical viscosity-temperature relation.
48 1 Classical Glass Technology

Bastick (1956) took this argument one that the refining agents present made bub-
step further by demonstrating that mea- bles expand more than expected, thus in-
surements of how total number of bubbles creasing doubts about the role of rise. The
varied with time yielded a temperature de- fact that the Rybczynski-Hadamard anal-
pendence steeper than that predicted by ysis for a fluid sphere shows the terminal
allowing for the known changes in viscos- velocity (FB) of a fluid sphere of very low
ity of the melt and variation in size of a viscosity in a liquid of much higher viscos-
bubble according to the perfect gas laws, ity to be given by
see Fig. 1-20. Note that Bastick extrapo- VB = (3/2) Vs= (1/12)(Q 1 -Q 2 )x 2 g/f 1 (1-39)
lated his measured data back to a common
does not affect this argument. Hornyak
and Weinberg (1984) confirmed that bub-
bles in a glass melt obeyed Eq. (1-39).
Hearing Bastick describe these experi-
ments and his deductions from them led
Cable (1958) to make similar experiments
which then included measuring the size
distributions of the seed as well as their
total numbers in all samples. He reasoned
as follows. The spatial distribution bubbles
100 200 300 400 of particular size must be close to uniform
Time in min
at some time soon after the vigorous reac-
Figure 1-20. Variation of rate of refining with temper- tions have finished but before the batch-
ature according to Bastick (1956). The rate changes
free time. Bubble formation may not cease
more steeply with temperature than would be ex-
pected from the known dependence of viscosity. until the melt is batch free but may be as-
sumed unimportant from this time on-
ward. If the melt is static all bubbles will
intercept at zero time but, although this is rise towards the surface at a rate given by
an interesting observation, it is an unwise Eq. (1-39), so that the fraction disappeared
thing to rely on because the phenomena at any particular time will be in proportion
occurring during the shortest times (batch to the distance risen divided by the depth
heating and gas-evolving reactions) are of the melt h. If the number of bubbles of a
clearly different from those occurring later. given size present per unit volume at the
Bastick used the slopes of the lines in his assumed beginning of the process is n 0 , the
figures to show that combining Eqs. (1-35) decay in number at longer times should be
and (1-37) would lead one to expect rate of
n = no(l-k'x2t/h) (1-40)
disappearance by rise to the surface to be
given by k! being obtained from Eq. (1-39) with t
measured from the time when the random
= (im(Ql-Q2)x2g/t1 = spatial distribution existed.
= kx(T)2/r,(T) (1-38) When a range of sizes is present the total
Putting in the known variation of glass number of bubbles should be obtained by
melt viscosity rj1 and x(T) showed that k summing Eq. (1-40) for all sizes,
was not a constant but increased as tem-
N=Yno-{k'lh)tY (1-41)
perature rose. A possible explanation is o o
1.3 The Melting of Glasses 49

As indicated the summation must be made


only for the sizes still remaining and cut off
at
c' = (*/W 2 (1-42)
Bubbles obeying such a law could easily
produce an exponential decay of total
C/)
number with time as the average size and
average rate of disappearance will both de-
crease with time. c
However, analysis of the recorded data o
shows the relation between n and t not to
be linear but closer to
log n = log n0 — b t (1-43)
Since d(logn)/dt = (l/n)(dn/dt% the pre-
dicted slope of such a graph should be
b = x2/[h/k-x2t] (1-44) 0 0.1
Figure 1-21 shows the predictions of this Seed diameter in mm
equation for appropriate times together Figure 1-21. Comparison of calculated rate of disap-
with two sets of experimental data. It can pearance at 1400 °C of seed by rise to the surface
be seen that bubbles large enough to disap- (shaded area) and actual observations in small melts
of a soda-lime-silica glass: without (•) and with (•)
pear by rise and bursting do so but smaller refining agent (0.50% As2O3); after Cable (1960).
bubbles disappear faster than expected and
the discrepancy gets larger as the size be-
comes smaller; there is no indication that thermal convection would accelerate the
rate of disappearance approaches zero for removal of most bubbles. Another possible
x = 0 and rate of disappearance is, fortu- mechanism is coalescence which is evi-
nately, less sensitive to bubble size than dently important whilst the vigorous early
this theory indicates. Also note that the reactions take place but is most unlikely to
general features of the behavior are very occur in such viscous liquids when small
similar for melts with and without refining bubbles are on average a considerable
agents. number of diameters apart.
This model ignores convection of the Refining agents, that is minor con-
melt. Horizontal velocities would affect the stituents added to the batch to accelerate
path followed by a bubble but not the time refining, have been known for a long time.
taken to rise to the surface but vertical ve- The most important are sulfates, arsenic
locities will affect time to rise and be able to oxide, antimony oxide, and halides, espe-
burst at the surface. The internal circula- cially chloride. Sulfate is the most used to-
tion caused by thermal convection in a pot day. If refining were governed by rise to the
or tank must therefore have some effect. surface they could only act by either affect-
However, any flow system in a pot or ing the density and viscosity of the melt or
crucible must have as much downward by making the bubbles bigger. At the levels
flow as upward and it is difficult to see how used (< 1%) their effects on the properties
50 1 Classical Glass Technology

of the melt are too small to accept that workers have confirmed and extended
explanation; the kind of analysis just de- these early data for samples taken from
scribed allows for any effect of bubble size melts then analysed at room temperature,
and thus shows that refining agents affect see for example Cable and Naqvi (1975),
the rate of disappearance of bubbles of the Cable etal. (1969) and Mulfinger (1974,
same size. Some other explanation must be 1976). The relation between the rate of
found. change of gas composition, the amount of
refining agent used and the change in refin-
ing behavior, see Cable and Naqvi (1975),
The Role of Mass Transfer is very convincing qualitative evidence that
Since large volumes of gas are evolved refining agents do act by mass transfer.
during the melting reactions, most of However, these data do not show whether
which happen before the reacting batch growth or dissolution is the crucial pro-
has reached maximium temperature, the cess, or whether both are generally in-
melt may or may not be saturated with volved. The conditions in which bubbles
gases and interaction between bubble and are formed and in which refining occurs are
gases dissolved in the melt may make bub- far from equilibrium and simple models as-
bles either grow or dissolve. The former suming that conditions around the bubble
would accelerate rise to the surface, assist- are at equilibrium may give seriously mis-
ing larger bubbles most, and the latter leading predictions.
would make rise to the surface unneces- Direct observation of bubbles during re-
sary. The first reliable evidence that mass fining would be the best way to determine
transfer does occur between bubble and what happens but accurate observation in
melt was reported by Appen and Polya- conditions typical of refining is difficult al-
kova (1938). These workers showed that though several workers have measured
the composition of the gas in bubbles in bubble behavior in model experiments.
samples taken from a melt at different The first notable experiments which
times changes during the course of refining. demonstrated that bubble growth or disso-
Bubbles from a melt without refining lution is possible were by Greene and
agents were largely carbon dioxide, as Gaffney (1959); Greene and Kitano (1959);
might be expected from the batch materi- Greene and Lee (1965); Greene and Platts
als, but changes occurred when a refining (1969); Greene and Davis (1974). This
agent had been added. At first the bubbles work confirmed that oxygen bubbles sub-
were still rich in carbon dioxide but they sequently formed and reheated in well re-
soon became rich in oxygen and later rich fined glass could shrink in the conditions
in nitrogen. Appen and Polyakova had to used. Also that equimolar proportions of
use primitive methods of gas analysis and SO2 and O 2 could easily dissolve. These
their results represented a considerable ex- experiments also showed that complete
perimental feat. Slavyanskii (1957) re- dissolution of a bubble is much influenced
ported a larger body of similar data by by low impurity levels in the initial gas or
Russian workers also obtained by the same by gases dissolved in the melt, some of
methods. which will diffuse into the bubble in the
Since about 1960 it has been possible to early stages. Solinov and Pankova (1965)
analyse nanolitre and picolitre quantities reported some data for bubble growth
of gas by several techniques and numerous which showed that adding arsenic retarded
1.3 The Melting of Glasses 51

bubble growth but these were not typical maintained. As a result it is a considerable
refining bubbles. Nemec (1974, 1977a,b, challenge to deal with a bubble assumed to
1980) has also published a considerable be stationary in the melt and this is one
body of data on bubble growth. model. The other is to use standard
Cable and Haroon (1970) tried a differ- boundary layer approximations for a freely
ent experiment in freshly made melts, one rising bubble. The latter should apply for
without and one with refining agent. They relatively fluid melts and fairly large bub-
injected a few relatively large bubbles of bles but must eventually fail for a dissolv-
carbon dioxide at 1200 °C, left the melts for ing bubble even if valid in its early stages.
a few minutes, cooled and annealed them, The classic model for a stationary bub-
then recovered these bubbles, measured ble takes over the result of Carslaw and
them and also analysed their contents. Jaeger (1959) for heat transfer in a region
These bubbles had become enriched in ox- internally bounded by a bubble which has
ygen but also shrunk, more in the melt a constant temperature on its surface. This
containing the refining agent than in the leads to
other, showing that the refining agent had
made transfer of CO 2 into the melt faster da/dt=D[(CO0-Ca)/Cs]-
than transfer of O 2 from the melt into the -[I/a- (1-45)
bubble in those conditions.
where C^ is the assumed uniform concen-
Both growth and dissolution can clearly tration of gas in the melt, Ca the value at
occur in melts under different conditions, the surface of the bubble and C s the con-
one of the obvious factors being the tem- centration of gas inside the bubble. This
perature dependence of gas solubilities in equation is valid only for very low solubil-
the melt, most gases becoming more solu- ity and hence very slow change in bubble
ble as temperature falls. However the melt size; it also assumes that the bubble con-
is not at equilibrium during the short pe- tains only one gas, which we know not to
riod of time which determines the condi- be true. Even this equation is difficult to
tions for refining and the age of the melt integrate and both of the two not very sat-
may affect behavior even at constant tem- isfactory approximations obtained by as-
perature. The widely accepted picture is suming either I/a g> l/(nD t)lj2,
that growth occurs at maximum melting
temperature but that resorption allows dis- a2 = a2 + 2D[(C^-Ca)/Cs]t (1-46)
solution of residual bubbles on cooling
or l/(7i D 0 1 / 2 M M
near the end of melting. This may often be
true but will not apply to isothermal labo- a = a0 + (2/T^2)D1/2 [(C*, - Ca)/Cs] t^2
ratory melts on which many studies have
been made. have often been used; the latter can be cast
into the same form as Jander's Eq. (1-21).
The motion of the boundary changes the
Theoretical Models for Mass Transfer
area through which mass transfer can oc-
Two approaches are possible and both cur and also distorts the concentration
have some range of validity. The diffusion- profile in the liquid around the bubble. A
controlled change in size of a sphere is a change in composition of the bubble
very difficult problem to solve even when means that concentrations of the various
the spherical symmetry of the system is gases at the surface of the bubble also
52 1 Classical Glass Technology

change with time; this further complicates plex transient behavior. It may, according
solution of a realistic model of the process. to the deviation from equilibrium bubble
Adding surface tension for small bubbles composition, initially exhibit either shrink-
and the fact that Sieverts' law rather than age or accelerated growth: it seems that
Henry's law may be needed to describe only one change in the sign of dR/dt is
conditions at the interface for water va- possible with a given bubble but this is
pour increases the complexities. difficult to demonstrate rigorously. Multi-
These complications mean that numeri- component bubbles which eventually dis-
cal methods must be used to obtain valid solve can show either positive or negative
results and this family of problems in diffu- values of dR/dt at the beginning, for the
sion-controlled bubble growth and dis- same reasons as with growing bubbles, but
solution have been studied in detail by do not generally tend to an asymptotic
Cable and Frade (1987a,b,c,d, 1988) for constant composition because they cannot
both one component and multi-compo- achieve a pseudo-steady state. Although it
nent bubbles. is difficult to predict the details of behavior
Growth of a one component bubble there are simple rules for deciding whether
from zero initial size must follow the initial value of dR/dt will be positive or
negative and for deciding whether the bub-
R = 2p(Dt)1/2 (1-48)
ble will in the end grow or dissolve (Cable
as shown by Scriven (1959), where R is the and Frade, 1987 d).
dimensionless radius and the growth rate If the dissolved concentration of each
constant is a function of, but not in general gas i is defined in terms of Fi = (C — C (oo))J
equal to, (CO0 — Ca)/Cs. This also repre- C s , gt(0) is the mole fraction of each gas
sents the asymptotic behavior of a bubble initially in the bubble and oct is the Ostwald
growing from finite initial size and most solubility coefficient for that gas, the initial
bubbles closely follow this regime for sign of dR/dt will be the same as that of
R > 5. Dissolving bubbles, on the other
hand, are always in a transient regime and I = I.(Fo.t-*igi(0)) (1-50)
the only valid simple approximation for
one component dissolving bubbles applies whilst its final behavior is controlled by
only for very low solubility and is S = ItFOti/ai (1-51)
Ri = l-D[(C^-Ca)/Cs]t (1-49)
If S is positive the bubble will grow, if S is
Over most of the range of values of solubil- negative it will dissolve. The asymptotic
ity the form of JR (t) is sensitive to the values composition of a growing bubble could of-
of the parameters. ten be determined experimentally but the
Multi-component bubbles can show sev- solubilities, diffusivities and saturations of
eral interesting features. Bubbles which each of the gases involved will rarely be
continue to grow will always eventually known with sufficient accuracy to make a
achieve a constant composition which can theoretical prediction. However, the bub-
be estimated from the properties of the ble must have the most mobile species
particular case. If the bubble initially had tending to diffuse into the bubble as its
this composition it would behave like a major constituent. The observation that
one component bubble but one with any seed eventually become rich in nitrogen to-
other initial composition can show com- wards the end of refining cannot be attrib-
1.3 The Melting of Glasses 53

uted to bubble growth because nitrogen assumes a process such as


normally behaves like an inert gas of low (1-52)
solubility and diffusivity. Bubbles which
become rich in nitrogen late in their lives and that it tends to go further to the right
must be dissolving, the other gases which as temperature falls so that the melt is su-
find it easier to diffuse out leaving the bub- persaturated at the maximum melting tem-
ble rich in nitrogen. This does not exclude perature and less than saturated on cool-
the possibility that other bubbles grew be- ing to near working temperature. How-
cause those may have risen to the surface ever, this does not explain why refining
and burst by that stage of refining. It is agents function in isothermal melts. Nor
interesting that Cable and Frade (1987d) does it account for the more rapid transfer
could not match the observed CO 2 ->O 2 -> of carbon dioxide out of the bubble than of
N 2 composition cycle or any plausible set oxygen in observed by Cable and Haroon
of values of solubilities, diffusivities and (1970). Refining requires that the melt
dissolved concentrations. around a bubble can rapidly absorb or de-
The theory confirms the finding of sorb a small amount of gas; this may not
Greene and his students that a tiny impu- necessarily require an increased equilib-
rity content in the initial gas or a very small rium solubility, a transient kinetic effect
residual content of other gases dissolved in would suffice.
the melt can greatly retard complete disso-
1.3.4.4 The Homogenizing of Glass Melts
lution of a bubble and shows that it is not
easy to tell which of these factors has af- The discussion of melting reactions has
fected any particular bubble. made it clear that a range of liquids which
The standard boundary layer model for vary considerably in density, viscosity, re-
freely rising bubbles was applied to bub- activity, volatility and other properties will
bles in glass by Onorato et al. (1981), using be formed at different stages of melting.
plausible model values for the properties of These must be mixed together to attain the
the gases but there is again a lack of accu- degree of homogeneity required of most
rate data for these parameters and also for glasses. Differences in refractive index lead
experimental data to which the model is to optical distortion and, as a result, opti-
known to apply. cal glasses must have higher standards of
It is difficult to claim that our knowledge homogeneity than any other material
of refining glass melts is qualitatively made on a large scale. Differences in ther-
clearly understood and only in need of mal expansion can cause considerable and
data for solubilities and diffusivities to re- increasing internal stress as a glass cools
solve all the problems. Why, for example, from the glass transition range which can
does it seem to be frequently true that too make inhomogeneous glasses very fragile
little refining agent makes refining worse at room temperature and this implies high
and that too much also makes perfor- standards of homogeneity in many glasses
mance fall off again? This appears to be where optical properties are not the most
related to the rate of conversion from car- important. Likewise not all properties are
bon dioxide to oxygen; with too little refin- simple additive functions of composition
ing agent this is not observed to happen, so that accurate and reproducible mea-
with too much it is retarded. The usually surements of many properties need sam-
accepted model, proposed by Otto Schott, ples of good homogeneity.
54 1 Classical Glass Technology

Diffusive Mixing Table 1-6. Dimensionless times for the decay of con-
centration at the centre of inhomogeneities of thick-
In the end mass transfer working at an ness or diameter 2 /.
atomic level must make glass composition 2
Type of Time (Dt/l ) to decay to:
as uniform as can be achieved. Although inhomogeneity
the classic Stokes-Einstein relation be- OAAC0 0.05 AC0 0.01 AC0
tween viscosity and diffusivity
Isolated:
> = kBT/(6nrjR) (1-53) Slab 31.67 126.8 3185
Cylinder 2.37 4.87 24.87
applies only to liquids comprised of large Sphere 0.854 1.42 4.34
spherical molecules of radius JR, not to typ- Regular array:
ical glass melts, it is sufficient to show that Alternate layers 1.031 1.31 1.97
mass transfer diffusivities are very low in
glass melts even at melting temperatures.
Effective diffusivities for mass transfer are
try has a very significant effect; a point
strongly dependent on both composition
which is reinforced by imagining that the
and temperature; values will not often ex-
flat slab has been stretched and folded nu-
ceed 10~ 1 0 m 2 s~ 1 . Unaided diffusion will
merous times to make a laminar structure
require extremely long times to homoge-
with alternate layers of the two composi-
nize a viscous liquid.
tions. If these layers are assumed to be of
If an inhomogeneity could be repre-
equal thickness the dimensionless concen-
sented as a slab of thickness 2 /, with a
tration is given by
concentration of solute C o , immersed in a
large bulk of material with uniform con- (-i)n
centration C^, its centre concentration (1-57)
would decay with time according to
Dt
exp -
1/2
Jf2 cos 2/
-erf(//2(Dr) ) (1-54)
and the concentration on the centre line of
If it were a cylinder the radial diffusion a layer by
would proceed rather faster according to
C(0) = 1 - e x p ( - l2/(4Dt)) (1-55) C(0)=^
if it were a sphere the result would be Dt
exp (1-58)
12
C(0) = erf 1/2{Dt) ' - (2/^/n) (1/2 JDt) • Jl2
•exp(-/ 2 /(4£>£)) (1-56) This series converges rapidly for (Dt)/l2
>0.2; for short times the following is more
All of these involve the dimensionless time convenient, ,. ^_Q.
Dt/l2 which shows that real time is in-
versely proportional to diffusivity and di-
rectly proportional to square of size. Table
1 -6 shows the predicted times for the max-
imum concentration to decay to a tenth Figure 1-22 compares the rates of decay of
and a hundredth of its original value for the central concentrations in an isolated
these cases. It can be seen that the geome- layer and in one in a regular array: the
1.3 The Melting of Glasses

advantage of the latter is clear. The decay Convective Mixing


of the latter is much quicker for two rea-
Glass melts are sufficiently viscous for
sons: 1) the maximum distance over which
flow to nearly always be governed by vis-
diffusion must occur is greatly reduced and
cous drag and so in the laminar flow
2) stretching and folding that layer p times
regime. This is very convenient when wish-
to make one layer of thickness 2 / into a
ing to describe and calculate flow patterns
series of layers each of thickness only 2 l/p
but the predictability of the flows implies
brings an extra advantage.
that the degree of randomness required for
These relations make clear that there are
good mixing is difficult to achieve. How-
only three ways in which homogenizing by
ever, as is shown below, simple shear can
diffusion can be accelerated: 1) by increas-
assist homogenizing of viscous liquids. It
ing diffusivity by raising temperature, 2) by
can redistribute inhomogeneities on a large
decreasing duffusion distances and 3) by
scale by convective flow so that diffusion
decreasing the initial concentration differ-
distances are decreased and in doing so
ence which must be reduced. The first of
individual inhomogeneities can be dis-
these can only be achieved by raising tem-
persed, stretched and made thinner. Three
perature, which is only possible within
cases need to be examined.
specific limits; the second is the most at-
tractive and achieved by stirring; the third
The Deformation
is very important but often forgotten in
general discussions; choice of batch mate- of Homogeneous Inclusions
rials and melting schedules can be very in- A homogeneous inclusion is one which
fluential here. Preventing the development is assumed to have the same viscosity as its
of inhomogeneity is better than trying to surroundings although differing in other
cure it afterwards. properties. Its deformation is thus a rela-
tively simple exercise in analysis of flow
patterns. The most useful model to con-
sider is steady laminar flow with a constant
velocity along a straight flow path but a
velocity gradient at right angles, such as
will occur in flow along a rectangular open
channel. The inhomogeneities that concern
us are generally much thinner than the
overall body of fluid and it is reasonable to
assume that the local velocity distribution
is represented by a straight line although,
in many cases, this will be part of a pa-
rabola. Consider a rectangular element of
length / lying at an angle a0 to the direction
1 10 102 10 3
2
of flow. Its two ends will be moving at
Dimensionless time, Dt/I
different velocities so that it is stretched out
Figure 1-22. Predicted decay by diffusion of the centre and rotated, see Fig. 1-23.
concentration for a single slab of inhomogeneity of
thickness 2 / embedded in a melt and for a layer in a
This model has been evaluated by
regular array of alternate layers and glass matrix each several authors including Mohr (1960),
of the same thickness. McKelvey (1962) and Cooper (1966a,b).
56 1 Classical Glass Technology

h cot a. Ght large amounts of shear may be required


merely to make these the same thickness as
they were to start with. However much
shear is applied there will always be a nar-
row range of angles for which matters will
be made worse but sufficient shear means
that these will occur infrequently.
Of course, with almost perfect laminar
flow, acceleration of the flow will attenuate
inhomogeneities in an easily predictable
way. The simplest way of achieving this is
to make the melt flow through a reduced
cross section, such as the throat of a fur-
Figure 1-23. The geometry of deformation by simple nace or the orifice of a gob feeder, when all
shear of a layer initially lying at an angle <x0 to the
velocity vector U.
the constituent parts of stream will be re-
duced in the same proportions as the cross
section of the whole flow. However, if the
The most important facts are that the lay- stream expands again, as on exit from the
ers are rotated to become almost parallel throat, little may have been achieved. Un-
to the direction of flow but that the rate of fortunately this is not likely to assist diffu-
stretching approaches zero as this occurs. sive mixing very much because of the short
For the two dimensional case where the
velocity vector U lies along the x axis and
dU/dx = 0 but dU/dy = G and the liquid
is assumed incompressible, this leads to
(1-60)
b _ 1
Yo ~ [1 + G t sin 2 a 0 + G2t2 sin2 a o ] 1 / 2
Note that only the product Gt, the total
shear, appears and neither of these vari-
ables is itself important. Some of the pre-
dictions of this equation are shown in
Fig. 1-24. The decrease in thickness with
amount of shear is roughly a double expo-
nential of G t for favorably oriented layers
and a factor of ten reduction in thickness is
easily achieved but a factor of a hundred is
hardly possible. If attenuation by a factor
0.01
of more than about twenty is required, it is 0 20 40
necessary to change the flow pattern and Total shear, Gt
the orientation of the layers relative to the
Figure 1-24. Predicted changes in layers of initial
velocity vector. Note particularly that thickness b0 by simple shear for a range of initial
some layers in a randomly oriented array orientations according to Eq. (1-60) which ignores dif-
will be compressed rather than attenuated; ferences in viscosity.
1.3 The Melting of Glasses 57

residence time in the narrow part of the dimensional case and an incompressible
system. The combined effects of shear and liquid, the minor axis of the inclusion must
reduction in cross section were discussed decrease by the same factor as the major
by Rhiel (1976). axis increases. Figure 1-25 shows how vis-
cosity affects deformation according to this
Deformation of Inhomogeneous Inclusions model; it can be seen that an inclusion of
lower viscosity deforms rather more than a
Here this term means inclusions which
homogeneous one but increasing viscosity
differ in viscosity from their surrounding
soon causes a considerable decrease in the
matrix. Most inclusions in glass will fall
deformation. This analysis is best used in
into this category. A rigid inclusion would
two steps; the model in the previous sec-
not deform at all although it would rotate,
tion is used to obtain an explicit relation
so intuition rightly suggests that a more
between shear and deformation for the ho-
viscous inclusion should deform less than
mogeneous case and Eq. (1-63) used to de-
one of low viscosity subject to the same
termine the difference in deformation be-
stresses. This problem can be elegantly
tween the homogeneous and inhomoge-
treated by a method devised by Eshelby
neous cases. One important inference to be
(1957, 1959) to deal with elastic inclusions drawn from this is that any furnace will be
which he kindly demonstrated to the au- unable to deal with inclusions significantly
thor in 1968. By this method a simple rela- more viscous than those that usually oc-
tion can be deduced to describe the differ- cur; feasible changes in furnace operating
ence in deformation of a homogeneous two conditions are likely to have very little ef-
dimensional inclusion and an inhomoge- fect: only removing the source of the vis-
neous one when both have been subjected cous inclusions will cure the problem,
to the same (but unspecified) amount of
Three dimensional inclusions were stud-
shear. Since deformation may be large it is
ied by Bilby et al. (1975) and Howard and
defined in terms of the natural strain 5
Brierley (1976); the general features of
f d a
1
these are very similar to Eshelby's original
(1-61) analysis.
s= J—
a = In
flo

The other parameter introduced is the rela- 1


fB ' J I -J I I •
1
1 1
'
tion between the two viscosities defined by ^° - — — . 20

w
x
* = (*1i-*iM)/tiM (1-62) 8 \ \ \ \
£ 0.1 -

where the subscripts refer to the inclusion o X X


in th

\2 ^
(i) and the matrix (M). The relation be- 0
\ \

wNX
S\
CD
O> \
tween the deformation of the inclusions in | 0.01 -
\ \

the two cases is given by 6 \ \


0.002 1 i l l 1 1 \k \ \ I i ^X i

s a +(A/2) tanhs a = : (1-63) 1 0.1 10" 2 10" 3 10~ 4

b/bQ for homogeneous case


where sa is the elongation of the longer axis
of, for example, the cross section of a long Figure 1-25. Results of Eshelby's analysis of the differ-
ence in deformation of homogeneous and inhomoge-
cylinder being deformed at right angles to neous (in the sense of viscosity) elliptical inclusions
its major axis, and saH is the deformation in subject to simple shear; values on the diagram are
the homogeneous case (k = 0). For the two viscosity ratios, see text.
58 1 Classical Glass Technology

Deformation Limited by Surface Tension defined as cpa = n/4 + 0, the value of 9 is


given by
Both of the above models assume that
tan 2 6 = 19Griia0/{20&) (1-67)
inclusions are, in principle, infinitely de-
formable and that only the total shear G t This shows that the equilibrium rotation
affects the result. This is not true when an increases with both rate of shear and vis-
interfacial tension exists, as is the case with cosity of the inclusion. The shape is defined
gas bubbles. Here there is a discontinuity in terms of deviations from spherical shape
in pressure and normal stress at the inter- as
face because of the additional pressure
which is given by a/a o = l + ea and b/ao = l— eb (1-68)
which is related to the equilibrium values
Ap = <r(l/a + l/b) (1-64)
by
(1-69)
where a is the surface or interfacial tension £
E2 = ( e a " b)/(2 + sa + fib) «(e a - e b )/2
and a and b are the principal radii of the
curved surface. When this term is not triv- The equilibrium elongation of the longer
ial, because of the magnitude of a or the axis (a) is given by
small values of the radii, a sphere reaches
E2 = E1cos2 6 (1-70)
an equilibrium shape which depends on
the rate of shear and this equilibrium shape Figure 1-26 shows some predictions based
may be more important than the rate at on Cox's theory which confirm that a high
which it is approached. viscosity ratio, which makes the equilib-
The classic analysis, limited to small de- rium angle soon approach 90° as rate of
formations, was undertaken by Taylor shear increases, is associated a very limited
(1934) and led to degree of deformation. A gas bubble thus is
the most sensitive indicator of the stress
a-b around it as the glass melt solidified. Cox's
= E1 = (1-65)
a+b 16i?r
Since the second term can have values ly-
ing only between 1 and 1.1875, Taylor con-
sidered that the approximation
= GrjMa0/a (1-66)
would usually be satisfactory.
A number of other authors re-examined
this question within the last twenty years
and some published results are incorrect.
An analysis which gave the rate of defor-
mation as well as the equilibrium shape Rate of shear parameter, E

was published by Cox (1969). Although Figure 1-26. The dependence of equilibrium shape on
limited to small deformations this analysis, shear rate for elliptical inclusions where deformation
is limited by interfacial energy according to Cox's
involving spherical harmonics, is valid for model. The ratio of the major axes is plotted against
any value of viscosity ratio. If the equilib- rate of shear expressed by E1 (Eq. (1-65)). The values
rium angle relative to the shear vector is on the curves are viscosity ratios (inclusion/matrix).
1.3 The Melting of Glasses 59

theory shows the time dependence of shape surface of the melt it is usual to estimate
to be approximately a sine wave superim- the surface area of the tank in terms of
posed on an exponential. daily output per unit surface area, which
Study of the shapes and orientations of implicitly recognizes the energy input per
bubbles in glass is capable of yielding infor- unit area from the combustion space. Val-
mation about the stress fields existing in ues in the range 1.3 to 2.2 t m~ 2 d" 1 are
the glass as it became effectively solid common.
somewhat above annealing temperature. The ratio of length to breadth (L/B) de-
However, one of the most obvious types of pends on several factors, two of the most
such bubbles, namely the very long thin important are 1) a length sufficient to es-
bubbles sometimes found in drawn sheet tablish the desired longitudinal tempera-
or rod and tube confirm their orientation ture profile and thus the required internal
to be essentially parallel to the main stress circulation of the melt and 2) the width
vector but their shapes are not elliptical, must be large enough to allow efficient
the tips being too pointed. However, this combustion of the fuel (in a crossfired tank)
section is not in the plane of maximum but not so great as to threaten the stability
shear. An exact analysis of this case re- of the crown which is a free standing arch.
mains to be undertaken. As a result small furnaces (about 20 m2)
often have L/B about 1.2 but larger fur-
naces have greater values of L/B, say 2.3
1.3.4.5 Modern Furnaces for a 90 m 2 furnace. The depth of the melt
should be such as to prevent the melt at the
Glass making has evolved over a long bottom becoming to cool and thus too vis-
period, the most significant advances being cous to flow easily, allow the required in-
within the last century. Most glass is made ternal circulation but also avoid the bot-
in tank furnaces which appear from the tom refractories becoming too hot and
outside to be merely large rectangular thus easily corroded. The depth must thus
chambers. In fact they must be very sophis- take account of the transparency of the
ticated devices to meet the different needs melt to infrared radiation. Depths from
of melting, refining, and homogenizing. about 0.75 to 1.3 m are common but rarely
Melting rates and requirements for refining exceed 1.0 m for strongly infrared ab-
and homogeneity vary considerably with sorbing glasses. Most tanks have a throat,
the product and this leads to many appar- a central passage at the bottom of the
ently small differences in design and con- chamber, between melting end and work-
struction which nevertheless have impor- ing end. This helps to prevent unmelted
tant effects on performance. The design of batch or only partially melted glass being
a particular furnace can often be consid- carried into the working end and also al-
ered in two separate parts, the tank full of lows the melt to cool before entering the
molten glass and the combustion space, forehearths which supply the forming ma-
with the only essential link between the chines. Because of the cooling of the melt
two being the exchange of heat. The overall as it passes through the throat there is a
size of the melting end of the tank depends tendency for a return flow of denser glass
on the glass quality needed, the properties to develop from working end to melting
of the glass and the required output. Since end. Sunken throat designs which control
the energy is transmitted through the free this are often used. The tank may also in-
60 1 Classical Glass Technology

elude weirs or bubblers or supplementary


electrodes to control the flow of the melt
and, in the last case, also to increase energy
input and melting rate.
The combustion space must match the
length and width of the melting area but its
dimensions must allow the insertion of
ports for fuel (if gas is used) and combus-
tion air of a size and number sufficient to
supply the necessary energy and establish
the desired temperature distribution. Be-
cause there is a minimum effective flame
length for any particular type of fuel and
burner system small tanks often have a
horseshoe or U-shaped flame, the entry
and exit ports both being in the end wall of
the furnace where the batch is normally
charged. Such furnaces must have a dog
house to charge the batch at the side. These
factors are discussed by Trier (1984).
Figure 1-27 shows a schematic diagram
of a modern container glass tank and Fig.
1-28 a flat glass furnace. The main differ-
ences are in size and the absence of a bridge
wall and throat in the flat glass furnace in Figure 1-27. Layout of a typical gas fired modern tank
which it is necessary to develop a better furnace for container glass. Partially sectioned plan
internal circulation. view and vertical section across the melting chamber,
a) melting end, b) working end, c) throat, d) fore-
Energy distribution and hence tempera- hearths, e) combustion space, f) port neck, g) air re-
tures inside the tank are carefully con- generator, h) gas regenerator, i) crown.
trolled ro retain partly melted batch near
the dog house and to control the internal The electrical resistivity of glass is suffi-
circulation of the melt, which is complex. ciently low at high temperatures to pass an
The energy distribution is most easily con- electric current and heat the glass by the
trolled with cross fired tanks having sev- Joule effect. Heating by electricity avoids
eral pairs of ports along the side walls. The having to deal with very large volumes of
internal circulation plays a very important combustion gases and their possible prob-
part in mixing and homogenizing the glass. lems of controlling furnace emissions; it
Since perfect homogeneity is rarely attain- needs no regenerators or recuperators, al-
able, considerable effort goes into stretch- though batch gases are still produced. It
ing out inhomogeneities and aligning them also uses the energy input much more effi-
parallel to the direction of flow. Some of ciently inside the furnace but this does not
the important differences between furnaces necessarily make electric melting cheaper.
for container glass and flat glass are due to Many electric furnaces are very similar in
the higher standard needed in this respect general appearance to combustion fired
to minimize optical distortion in flat glass. ones because the requirements for melting,
1.3 The Melting of Glasses 61

frvi fT^l ts^ IXN K ^ l ^ l k ^

IN.XWSN^XXX-'
^r^

i Kkuuvvvvuv^^vv.uT

QDDDDDD

_Q O Q O Q Q Q Q c
c
fl d
— ,

e
0 10 20 m
1 1 1

Figure 1-28. Layout of a modern gas fired Float glass furnace showing sections just above the surface of the melt,
vertical section along the center line and transverse section of the melting chamber, a) melting end, b) doghouse,
c) working end or conditioning chamber, d) Float bath, e) regenerators, f) combustion space, g) port.

refining and homogenizing remain the


same. The electrodes immersed in the glass
are usually of molybdenum but graphite
was used by some of the pioneers such as
Borel (1958). Electric furnaces are dis-
cussed at length by Stanek (1977) and by
Trier (1984). Electric furnaces are especially
useful for small scale melting and for the
melting of glasses which contain volatile
constituents such as fluorides. One inge-
nious furnace of this type is that due to
Gell (1956) which uses the very poor ther-
mal conductivity of the batch cover to ren-
der a crown unnecessary in normal opera-
tion, see Fig. 1-29. This can also trap and
recycle condensible volatiles evolved where
the melting reactions take place. Figure 1-29. Layout of a small 'cold top' electric glass
melting furnace using molybdenum plate electrodes
The complex internal flow of the melt set along the side walls. The insulation provided by
means that the residence time distribution the batch cover makes a crown unnecessary whilst
of glass inside the furnace is quite broad. operating normally.
62 1 Classical Glass Technology

This can be investigated experimentally model studies were made by Sadeghi (1980)
when changing from one glass composi- and these led to a very effective simple stir-
tion to another, or by introducing a new rer the performance of which in glass melts
constituent as a tracer into the batch, and has recently been investigated by Joanni
monitoring its concentration in the output. (1989); Joanni et al. (1989). These can make
Such measurements show that some of the optical quality glass of many compositions
new glass usually appears six to eight on a very small scale, something that used
hours after the batch was charged, the to be considered impossible.
maximum concentration often occurs after Stirrers are sometimes used in full size
20 to 30 hours but a few percent of the glass furnaces but represent a rather different
is still inside the furnace after 150 to 200 challenge because of the differences in ge-
hours. Understanding this behavior is very ometry and throughput flow as well as the
important in furnaces where the color or very high cost of making and installing
composition of the glass must be changed them. Simple stirrers are quite often used in
from time to time. Furnace design and op- forehearths where they may do more for
eration probably owe more to accumu- thermal than for chemical homogeneity.
lated experience than scientifically based
analysis but some firms do now spend
large amounts on the study of models, es-
pecially for flow patterns in the melt. 1.4 Glass Forming
The highest standards of homogeneity
1.4.1 Introduction
are required of optical glasses which, for
about the last forty years, have been melted Glass forming involves simultaneous
in small special tank furnaces which are fluid flow and heat transfer. Flow normally
partly lined with platinum and use me- depends on the newtonian behavior of
chanical stirring to achieve the attenuation glass melts, which means that velocity may
of inhomogeneities necessary to satisfy be assumed exactly proportional to the
quality standards. Given these conditions, stress applied. However, the rapid change
making optical glass does not require long of temperature, and hence viscosity, as the
times and the average residence time for glass cools during forming as well as often
optical glass may be no more than about the complex geometry makes mathemati-
ten hours. cal analysis of most glass forming opera-
Good homogeneity is much more diffi- tions a difficult task. The need to deal with
cult to attain in pots than in tanks because both flow and heat transfer makes resort to
of the differences in flow within the melt. numerical methods necessary for most
Mechanical stirring must be used in pots problems of interest. The equations to be
and crucibles if high standards are to be solved are usually easy to set up but prob-
achieved. The author and his students have lems often arise in setting realistic
studied methods of measuring homogene- boundary conditions, especially for heat
ity (Cable and Bower, 1965; Cable and transfer, and in determining the effective
Walters, 1980; Afghan and Cable, 1983; thermal conductivity.
Aylward et al., 1986) and made detailed In general flow occurs under quite low
studies intended to devise simple stirrers stressses and glass making machinery
suitable for laboratory melts, see for exam- rarely needs to be massively built. In most
ple Cable and Hakim (1973). Very detailed cases the removal of heat from the glass is
1.4 Glass Forming 63

the slower and controlling process. The ini- Table 1-7. Approximate viscosity values for glass
tial viscosity of the glass must be high forming operations in dPa s.
enough to prevent excessive flow under Operation logfa/dPas)
gravity but not so great that high stresses
are needed to complete the shaping as the Melting 1.5 to 2.5
glass cools. In the interests of efficiency the Seal glass to glass 3.5
Seal glass to metal 3.8
glass must then be cooled to become essen- Forming gobs for containers 3.6 to 4.2
tially solid as soon as possible after reach- Drawing Fourcault sheet 4.0 to 4.4
ing the required shape. Table 1-7 gives Pressing 4.0 to 6.3
some typical values of the viscosities at Surface of parison during forming 4.0 to 8.0
which various processes occur but some of Glass at tip of Danner mandrel 5.5
Surface of bottle during blowing 5.7 to 10.0
these are rather crude estimates because so Sinter glass powder to solid body 6.0
many operations do not take place in Littleton softening point 7.65
isothermal conditions. Sinter glass powder to porous body 8.0 to 8.8
Two important features of industrial Thick tube collapse under vacuum 11.0
Deform under gravity 11.3
glass forming operations are that 1) it is
Dilatometric softening point Mg 11.3 to 11.7
normal to complete the whole process Lehr belt marks base of container 11.7
from raw materials to the finished product Annealing 12.0 to 14.0
in one continuous cycle of operations and Stress release occurs in a few seconds 12.8
2) mechanized glass forming operations are Temperature for matching glass and
metal expansion curves for seals 14.0 to 14.5
suited only to the production of large num-
Stress release too slow to be useful 14.6
bers of articles. The first of these arises
partly from the brittle nature, poor thermal
shock resistance of large pieces and other
typical properties of glasses, partly from television screens) and 2) whether or not
the fact that cooling and then reheating is molds are used to shape the glass. Some
a very inefficient use of energy. Very few processes, like container manufacture, re-
large scale operators buy previously quire that the temperatures in one place,
melted glass and then re-process it; it is such as a particular point on a mold, keep
however normal to remelt rejects produced repeating a certain time-temperature cycle
during manufacture and many large scale whilst others, such as drawing tube or
producers also buy cullet (waste glass) to forming flat glass, require the temperature
add to their batches. The second arises at a particular point to be as constant as
from the delicate non-equilibrium condi- possible but temperatures vary rapidly
tions under which molds, for example, with position. In both instances the glass
must function for efficient processing. itself changes temperature rapidly as it
Molds can be preheated before fitting to a flows during forming and the optimum
machine but cannot be brought before- conditions can only be established whilst
hand to the actual non-isothermal condi- the process is operating. Different types of
tions in which they operate efficiently. process have different preferred viscosity-
Forming processes can be classified in temperature relations. Even with today's
several different ways. Two of the more im- sophisticated controls it can take several
portant aspects are: 1) whether a continu- hours to optimize operating conditions af-
ous stream of glass is used (flat glass, tube, ter making a change, such as fitting a new
fibers) or separate gobs formed (containers, set of molds; frequent changes in operat-
64 1 Classical Glass Technology

ing conditions are thus very undesirable. sary individual steps the essential seven
Glass manufacturers usually expect to are: 1) form a gob and feed it to the parison
make very large numbers of individual ar- mold, 2) form the mouth or finish of the
ticles between changes in operating condi- container, 3) form the parison, 4) transfer
tions. Making quantities that represent the parison to the blow mold, 5) blow the
only a few hours production (which could container to its final form, 6) cool in the
still mean more than 50000 containers) is blow mold until sufficiently rigid to keep
inefficient and expensive because of the its shape and 7) open the mold and remove
production lost during stoppages and the the container. The container must then be
rejects produced whilst achieving optimum annealed.
conditions. The gob must be supplied in as near to
an isothermal a state as is possible and at
a viscosity sufficiently high to prevent too
1.4.2 The Manufacture of Containers
rapid flow under gravity whilst still ready
Forming by blowing in a split mold us- to flow when blown. The viscosity for gob
ing compressed air permits complex shapes formation depends on the particular pro-
to be made and this has long been the pre- cess and article being made but is usually
ferred method for making most containers. around log r\ = 3.7 to 4.2 (dPa s). Later
The manufacture of containers by a skilled stages of the operations are less easy to
workman manipulating a gather on a blow characterize in terms of viscosity because
pipe was practised for nearly two thousand the glass is being rapidly cooled and steep
years and required a complex series of op- gradients of both temperature and viscos-
erations to form a parison by rolling on a ity exist within it; however the viscosity of
marver, using gravity to stretch or com- the surface layers must be the most impor-
press the length of the parison and blowing tant value.
a little from time to time; the parison was As mentioned in the historical review,
then put into the blow mold and blown to nearly all containers are now made on in-
the final shape. The pressure available dividual section (IS) machines. These are
when blowing by mouth is very low and made up by coupling a row of identical
too high a viscosity risks flow being very sections which work independently of each
slow and possibly not complete; automatic other, except that feeding the gobs to each
machines use an effective pressure of only section in turn must clearly be coordi-
about 2 atm. Forming the mouth followed nated. A machine may have only four or
breaking the container off the blow pipe five sections but up to sixteen is known. All
and reheating the neck; this led to the the parison molds sit along one side of the
mouth being known as the finish. machine and all the blow molds along the
One of the early successes of pioneers in other. These molds open and close as re-
container production was to demonstrate quired but are otherwise stationary. The
that the process could be done in two steps neck ring is swung vertically through 180°
using two body molds, a parison mold and to transfer the parison to the blow mold.
a final blow mold. Of course the mouth Figure 1-30 illustrates the steps in forming
now has to be formed first and held in a a bottle on an IS machine. Many of the
neck ring whilst performing the other oper- details of construction of the IS and other
ations but it is still called the finish. Al- machines then widely used are discussed
though the whole process has many neces- by Giegerich and Trier (1964). Bollert et al.
1.4 Glass Forming 65

ent methods of forming the parison may


then be used, blow and blow or press and
blow. When first developed the press and
blow process was limited to wide mouthed
articles like jam jars but it is now used for
many narrow necked containers. If the
parison is made by the blow and blow pro-
cess the mold is at once covered by a blow
head and compressed air applied to ensure
that the mouth is properly formed; any
distortion of the sealing surface will often
make that container unusable. As soon as
the mouth has been formed the opening is
covered by a baffle plate and the parison
/! S
blown to fill its mold. Failure to blow at
least a small bubble as soon as possible
risks the glass around the plug forming the
inside of the mouth becoming too viscous
to be blown at all. In the press and blow
process a central metal plunger is used to
form the central cavity in the parison and
to ensure that the neck ring is properly
filled. This process has several advantages
which include being able to make the cen-
tral cavity an exact shape and some simpli-
fication of the steps needed to form the
parison. If the glass in the parison does not
Figure 1-30. Schematic diagram of the blow-blow op- have the desired wall thickness as well as
eration of the IS machine. The top row shows stages external contour, it may not give the re-
in parison forming and the bottom row blowing in the
blow mold. In the center the neck ring is seen in the
quired wall thickness distribution in the
position occupied during parison formation. The final article.
parison is transferred to the blow mold by rotating Although the machine most widely used
the arm through 180° (position shown dashed). 1) gob
for the manufacture of containers was de-
entering mold, 2) blow down to ensure proper forma-
tion of neck, 3) blowing of parison complete, 4) pari- signed and brought into service many
son enclosed by blow mold, 5) blowing just begun, years ago, recent years have seen impor-
6) mold opened for bottle to be removed. tant improvements in it and in the contain-
ers produced. Reducing the weight of glass
in a given type of container has several
(1987) more recently reviewed the evolu- obvious advantages and such progress is
tion of the IS machine and some of its most steadily continuing, as demonstrated by
recent refinements. Fig. 1-31 which shows how the weight of
The majority of containers have necks the standard English one pint (568 mL) milk
which are relatively narrow compared with bottle has changed over the recent past.
their bodies so it is normal to drop the gob Once formed the parison is transferred
into the inverted parison mold. Two differ- to the blow mold and blown in the same
66 1 Classical Glass Technology

600
gap between glass and mold, or the parison
may be deliberately left for a period en-
closed by the blow mold before beginning
500 - to blow. The mold surfaces are quite hot
and simply introducing the air gap de-
400 - creases heat transfer to the mold by a con-
O)
c siderable factor. Whilst it is reheating the
parison stretches under gravity and this
o 300 -
must not be permitted to go too far. Figure
1-32 shows typical examples of tempera-
ture profiles in a parison at different stages.
It is extremely difficult to study the flow
of the glass during parison formation. Di-
rect observation is impossible and it is nec-
essary to resort to computing by finite ele-
ment methods, solving for both heat
<1960 1965 1975 1985 1995
transfer and fluid flow, or to use physical
Year models. Interesting studies using model
Figure 1-31. Changes in the weight of the standard liquids were undertaken by Reinhardt
English 568 ml milk bottle over the years. The devel- (1965) and Schmid and Hertel (1968).
opment of the narrow mouth press and blow process
has been an important factor. By courtesy of PLM-
Redfearn Glass.
1000

way with both processes. On the IS ma-


chine the arm carrying the neck ring
swings vertically through 180° to carry the
parison to the blow mold which at once
closes around it. A very important stage of
foming the bottle or jar is reheating of the
surface of the glass once blowing of the
parison is finished. Reheat occurs when the
surface of the parison is no longer in close
contact with the metal mold and not hav-
ing heat extracted so rapidly. The steep
internal temperature gradient ensures that
heat continues to flow towards the surface;
as it is no longer being lost at the previous
rate this heat accumulates just below the
surface and the thin surface layer of the
glass which has been cooled most by con- 0.2 0.4 0.6 0.8 1.0
Fraction of wall thickness
tact with the mold gains in temperature
Figure 1-32. Typical temperature distributions in the
and becomes less viscous. To assist reheat- wall of a pressed parison at different stages of its
ing the parison mold may be opened a frac- formation: 1) just after beginning of pressing, 2) at the
tion to make sure that there is a small air beginning of reheat, 3) at the end of reheat.
1.4 Glass Forming 67

Giegerich (1960) devised a simple Gob 1

scheme for comparing the main stages of


the forming cycle on different machines
and published some data which indicate
why the IS machine has become so fa-
vored. The actual construction and opera-
tion of the Emhart IS, or any other ma-
chine, has innumerable complexities but it
is possible to give a simple outline of the
main features of the process by Giegerich's
method.
Figure 1-33 shows Giegerich's method
Bottle 2
of analysis. A gob is dropped into the in-
verted parison mold at t = 0. All the opera- Figure 1-33. Schematic diagram of Giegerich's
method of analysing container machine operations,
tions necessary to form the mouth and see text.
blow the parison are included in the pari-
son forming time £P, then the mold is
slightly opened to assist reheating for a whilst the ideal productivity would be
time tR which includes the time needed to
transfer the parison to the blow mold and B max =120/t T (1-73)
close that mold. A time tB is needed for Giegerich showed that tP increased more
blowing in the blow mold, followed by a or less linearly with gob weight and the
cooling time tc before the mold is opened data for most machines fell very close to
and the container removed. The time be- the same line. When total time (tT) was
tween the delivery of successive gobs to the plotted against parison forming time (tP)
same mold is tG and the total time needed all machines again showed similar behav-
to make one article is tT. If the process were ior. However, the IS machine showed
operating as efficiently as possible the idle shorter reheat times (tR) than any other
time tY between removing one parison from gob fed machine, although the suction fed
the parison mold and supplying the next Owens machine was slightly better from
gob would be negligible and the total time this point of view. However, when the var-
would be divided equally between parison ious productivity figures were compared,
and blow molds. The idle or wasted time in the IS machine clearly outperformed most
each cycle may therefore be defined as others and achieved about 80% of the
maximum possible value whilst some other
tY=tG~\l2tT (1-71) machines commonly used up to about 20
years ago worked at little more than half
Although part of the time tG—(tP-\-tR) *S
the maximum value.
needed to cool the parison mold it may be
considered wasted; so may most of the One of the most important aspects of
cooling time tc for the blow mold as well as container manufacture is the heat transfer
the time that it is actually empty. When between glass and metal mold. Perfect con-
times are measured in seconds, the actual tact between the two would assist rapid
productivity in bottles per minute is, heat transfer but implies that the glass ad-
heres to the mold which would be disas-
B = 60/t G (1-72) trous. However, the perfect contact model
68 1 Classical Glass Technology

is the one to start with. If two relatively


thick isothermal slabs of the same material
at temperatures TA and TB were brought
into perfect contact the interface tempera-
ture would be T{ = (TA + TB)/2. If the slabs
have different thermal properties the di-
mensionless interface temperature T*
should be given by

£BCB)] 1 / 2 (1-74) 1
Although not given a particular name in 0.4 0.8
English, the parameter XQC is called the Contact time in s
Temperaturleitzahl in German. When typi- Figure 1-34. Variation glass-mold heat transfer coef-
cal values for the properties of glass (A) and ficient during a pressing operation according to mea-
cast iron (B) are taken and TA assumed to surements by McGraw (1961).
be 1100°C and TB 550 °C, the calculated
value of T{ is found to be about 585 °C. It
is important that this should not exceed times and total cycle times on a semi-auto-
the sticking temperature of the glass to the matic machine without changing any other
mold material which is often about 600- parameters. These show that a proper bal-
620 °C; such intimate contact would be ance must be maintained between heat re-
good for heat transfer but prevent removal moved from the glass and heat removed
of the glass from the mold or, at least, from the mold, see Fig. 1-35. Too short a
badly damage the surface of the glass. The total cycle time makes the mold overheat
fact that the glass contracts as it cools so that the glass sticks and too long a cycle
whilst the metal expands on heating helps time makes the mold too cool so that the
to prevent sticking. However it is found glass is chilled and will not flow properly.
on analysing glass-mold heat transfer that Too short a time in the parison mold leaves
the heat transfer coefficient at the interface the glass too fluid allowing it to distort too
is strongly time dependent. This consider- much under gravity but too long a parison
ably complicates attempts to calculate forming time leaves it too viscous to be
temperatures and viscosities within the blown in the blow mold. Current cycle
glass during forming. Figure 1-34 shows times on an IS machine would be consider-
some data for the variation of glass to ably shorter than those seen here.
mold heat transfer during pressing re- The design of molds to ensure the de-
ported by McGraw (1961). The mold sur- sired rates of heat extraction from different
face of course cannot be absolutely smooth parts and thus the temperature distribu-
and clean, indeed it is usual practice to tion over the inner surface is a complex
apply mold dopes to the inner surfaces of matter. One of the most obvious features is
the mold to aid release of the glass and that a considerable proportion of the heat
improve surface finish; these may contain transferred from the glass is lost again from
graphite and oils which carbonize. the inner surface of the mold by forced
Trier (1955) reported some interesting convection cooling whilst the mold is open
results of varying parison mold contact and empty. The inner surface temperature
1.4 Glass Forming 69
16 I I I i I I
1.4.3 The Production
of Lamp Bulb Envelopes

Parison too
The manufacture of bulbs for incandes-
12 - viscous cent electric lamps is a very important
450°C

CD
r ~-~ — — -• branch of the glass industry. These differ
Sticks to / * 6 1 (re , from most other kinds of hollow ware in
mold /
o _ / having much thinner walls, usually some-
eg /•600°C
c
o
/ what less than 1 mm. These are made by a
o /
j /•450 rather different process which also uses a
/
610°C special machine. Thin walled articles of
435°C
y ^j
/ ^avy
surface this kind, including some drinking glasses
4 -
Parison are made using paste molds. A paste mold
- too fluid - is one which does much less damage to the
surface of the glass during manufacture.
I 1 i i 1 i

16 24 32 This is achieved by using a mold with a


Total cycle time in s relatively soft and porous lining which is
used saturated with water so that the glass
Figure 1-35. The effects of varying parison mold glass
contact time and total cycle time on parison forma- vaporizes the water when it is introduced
tion on a semi-automatic machine. Some mold sur- into the mold and the glass is prevented
face temperature readings are also shown. After Trier from coming into close contact with the
(1955). mold by a cushion of steam. This method
is restricted to thin walled articles because
of the limit on the heat that can be used in
evaporating the water. The molds are usu-
typically varies by about 80 °C during the ally relatively thin iron shells which are
whole cycle of operations. Drilling cooling lined with a carbon layer produced by ap-
passages in the wall of the mold, parallel to plying a layer of cork granules mixed with
the long axis of the container, is one of the additives which is carbonized before use.
ways in which the efficiency of the IS ma- The molds have a short life and the ware is
chine has been improved in recent years. normally rotated in the mold throughout
The only easy measurement of the heat blowing, partly to obtain as uniform and
extracted from the glass during forming is circular a section as possible also to avoid
to drop into a calorimeter 1) a gob, 2) a mold seams. Such bulbs are made at very
parison at transfer and 3) a just completed high rates of production on the Corning
bottle. If good specific heat data are avail- ribbon machine the main features of which
able these results can give the average tem- are shown in Fig. 1-36; the most notable
peratures of the whole article at each stage. features are the mounting of the blow
Data of Giegerich indicate that the heat heads and blow molds on two separate
loss during forming of a container on an IS bands like caterpillar tracks, one above the
machine was equivalent to a fall in average other, whilst the continuous ribbon of glass
temperature of about 320 to 400 °C with carrying the bulbs advances between them.
the loss during parison formation being
rather greater than during blowing, which
points out the necessity of reheating before
blowing the parison.
70 1 Classical Glass Technology

n u n n n n n n( (n n n n

J 1
n M

TOO
Figure 1-36. Schematic diagram of the Corning ribbon machine for making lamp bulbs. A stream of glass (a)
passes between two rollers (b) which shape it slightly; it then falls onto a band of metal plates (c) each with a
central hole through which the glass sags under gravity to begin parison formation. Blow heads (d) mounted on
the upper belt press against the upper surface of the glass ribbon and begin to blow at (e). The paste molds (f)
mounted on the lower belt close around the parison at (g) and the bulb then blown in the rotating mold. At (h)
the blow heads are lifted away and the blow molds open leaving the bulbs suspended from the ribbon from which
they are cracked off and collected at (i). The ribbon is then crushed and returned to be used as cullet.

1.4.4 The Manufacture of Flat Glass briefly outlining the important sheet draw-
ing processes which are still in use.
1.4.4.1 Introduction Whether drawn upwards or downwards
The requirements of buildings and vehi- a stream of any liquid, even one of high
cles make flat glass production one of the viscosity, is inherently unstable. Any at-
largest sections of the industry. As men- tempt to draw a thin sheet of viscous liq-
tioned in the introduction, the crucial ad- uid, for example using a knife blade dipped
vances in flat glass manufacture occurred into a pool, shows that it at once necks and
during the present century: the first suc- tends towards a circular section. Even a
cessful processes for continuous drawing of circular jet will break up unless rapidly
sheet coming into production between cooled and made effectively solid. The
about 1916 and 1930, to be followed by the break up of a circular jet is a classic and
development of the Float process in the complex problem of hydrodynamics but
fifties and sixties. Cast plate glass, made by some useful analytical approximations ex-
grinding and polishing thick cast plate, was ist. By taking the simplest useful approxi-
invented around AD 1680 but its large mations for the equations governing the
scale manufacture was greatly improved behavior of a circular jet Levich (1962) esti-
largely by Pilkington Brothers between mated the time to break up (TB) for either
1920 and 1940; however, it has now been a low viscosity jet or a viscous jet. For a
entirely replaced by Float glass. Although viscous jet of radius a this is approximately
they are also now obsolescent it is worth (1-75)
1.4 Glass Forming 71

which means that if its velocity is U9 the tle greater than the true conductivity of the
critical (break up) length is about glass (largely because the sheet is usually of
small optical thickness), is one of the main
LB= 5 Ur]a/a (1-76)
factors limiting the maximum thickness of
High velocity, high viscosity and large di- glass that can be produced. Thin sheet
ameter will all help to increase this length. must be drawn off at a higher speed and
It is clear that rapid increase in viscosity to thus subject to greater stresses so that the
make the glass essentially solid (rj >1012 danger of the sheet breaking is one of the
dPa s) within say a quarter of the initial limitations on minimum thickness. How-
isothermal break up length will achieve ever, the critical factors controlling com-
reasonable stability of the process. Such an plex industrial processes are not always the
analysis done beforehand would have en- most obvious ones.
couraged a pioneer of flat glass manufac- The most comprehensive description
ture to proceed but emphasizes that very and discussion of sheet glass manufactur-
rapid cooling is necessary, something not ing processes is the book by Goerk (1966);
favored, from the heat transfer point of a useful review is given by Hynd (1984).
view, by a large thickness. Because of its
shape, forming and preserving the desired 1.4.4.2 Sheet Glass Processes
width and thickness of a sheet is a bigger
problem than controlling a circular jet. The Fourcault Process
Mathematical modelling of the drawing Fourcault (1862-1919), the first inven-
of a sheet from a pool at first looks rela- tor to make his process work, overcame
tively simple because it can be treated as a the major difficulties by inventing the debi-
two dimensional problem symmetrical teuse (a word not translated into English)
about the center line of the sheet. As the which is a kind of refractory clay boat
glass is so much more viscous than the air which floats in the glass. It has in its base
it can be assumed that shear stress and so a slot of approximately elliptical shape,
velocity gradient go to zero at the surfaces. through which the glass will flow up. This
However, the positions of the surfaces rate of flow may be increased by pushing
where these boundary conditions apply are the debiteuse down into melt. If this stream
not known; indeed finding them is the is gripped and pulled up at the same vol-
main purpose of the exercise. The foot of ume rate of flow, without it being able to
the sheet could, for example, be assumed to wet and fill the inside of the debiteuse, a
be of hyperbolic or exponential form but, sheet can be formed. Rectangular water
in practice, it may bulge into what is called cooled iron boxes extending across the
the onion just above the surface of the melt. whole width of the drawing chamber are
This therefore is a difficult problem to placed very near to the surfaces of the sheet
solve properly even if the conditions are and not far above the top of the debiteuse
assumed isothermal. When the heat trans- to cool the glass sufficiently quickly to con-
fer and rapid change of viscosity with posi- trol its tendencies to neck down and try to
tion, which are essential features of the real form a circular jet or become unstable. The
process, are introduced the difficulties are outer edges will cool more quickly than the
considerably multiplied. rest so that the still deformable sheet is
The need for rapid cooling, in conditions held between two almost rigid side strips
where the effective conductivity is very lit- from very close to the top of the debiteuse.
72 1 Classical Glass Technology

As soon as the surfaces of the sheet are


sufficiently cool it is gripped very lightly by
the first of a series of pairs of rollers (at
least 12), which used to be covered with >5
asbestos, and is drawn vertically upwards.
The height of the first pair of rollers above
the surface of the melt must have an impor-
tant influence on the stability of the pro-
cess. The minimum height of these depends
on the rate of cooling and the upward ve-
locity of the sheet.
The main disadvantage of the Fourcault
process is that the slot in the clay debiteuse
is subject to forced convection corrosion
and eventually threads of corrosion prod-
uct, which obviously lie on the surfaces of
the sheet, are drawn up and impair the
optical quality. Because of the large differ- El
ence in refractive index between glass and Figure 1-37. The essential components of the Four-
air, small surface imperfections cause the cault sheet drawing process. The upper diagram
maximum optical distortion and the paral- shows a vertical section through the middle of the
drawing chamber, the lower one a plan view and
lel lines that result are called piano or music sections of the debiteuse (slightly larger scale). 1) De-
lines. As a result the debiteuse must be biteuse, 2) water cooling box, 3) push rod holding
changed at rather frequent intervals, often debiteuse, 4) control for adjusting immersion of debi-
around 60 days. Not surprisingly, the teuse, 5) drawing rollers.
waviness of the surfaces is usually least
near the center and wide strips from the
edges are sometimes cut off and discarded potential range is not usually exploited and
when the best quality sheet is required. a range from about 0.7 to 6 mm is more
Accurate control of temperatures is vital typical. To exploit the whole range of
in such a process and this means that con- thicknesses requires that the width of the
trol of the convection of the air in the slot in the debiteuse be varied. Drawing
drawing chamber and in the vertical draw- speeds can vary from around 3.5 m min" 1
ing tower is important. The rate of cooling for thin glass to 0.2 m m m " 1 for thick
in the middle part of the tower must be glass; surface distortion is difficult to avoid
controlled carefully to achieve a reason- with sheet near to the maximum thickness.
able degree of annealing before the glass is The height of the drawing tower rarely ex-
cut into sheets at the top of the tower. Fig- ceeds 6 m and this can mean that thick
ure 1-37 shows the essential components of glass is not well annealed. The main con-
the Fourcault system. trols over thickness being produced in a
The glass sheet may be up to 3 m wide given installation are 1) the temperature of
but around 1.8 or 2.3 m is more common. the drawing chamber, 2) the speed of draw-
The range of thicknesses (or substance) that ing, 3) the depth of immersion of the debi-
can be produced is surprisingly large, from teuse and 4) the positions of the water cool-
about 0.6 to 14 mm, but the whole of the ing boxes.
1.4 Glass Forming 73

The Pittsburgh Process

The main difference in the Pittsburgh or


Pennvernon process is that the debiteuse is
replaced by a draw bar which is totally
immersed in the melt so that the corrosion
products eventually formed and drawn off
lie buried near the centre of the sheet and
do not cause the obvious defects seen on
the surfaces of Fourcault glass. The im-
mersed draw bar has its upper surface 60 to
80 mm below the surface of the glass and
helps to stabilize the foot of the sheet. The
shape has many variants; it sometimes has Figure 1-38. Sketch of a Pittsburgh sheet drawing
chamber showing 1) the skimmer block, 2) the im-
a central slot in it through which chilled mersed draw bar, 3) the edge rolls, 4) one of the water
glass from the just below the point of draw- coolers, 5) one L-block, 6) the lowest pair of drawing
ing can sink, mix with the rest, and be re- rolls) and 7) the sheet of glass.
heated. Two different ways of quickly cool-
ing the edges have been used. The original accurate control of temperatures and glass
method is to have edge cooling cups or level. The maximum width of the sheet (in-
forks about 250 mm in diameter and cluding the edge strips) is about 3.05 m but
100 mm deep, each with a radial slot from 2.1 to 2.75 m is the common range. The
edge to center, so that the cup encircles and thickness of the sheet made by this process
quickly chills the edge of the sheet very is usually in the range 2.0 to 9.5 mm. Pro-
close to the surface of the bath, thereby duction of thinner glass is difficult partly
making two almost rigid side strips. The because drawing speeds are generally
other is to use air cooled edge rolls, ribbed rather higher than for the Fourcault pro-
or knurled, which actually grip the sheet cess. The largest single sheets produced on
immediately above the surface of the bath the cutting floor are 3.0 m long (for 6 mm
to form the two almost solid side strips, thickness) but a common size supplied to
which are driven upwards at a controlled customers is 1840 x 1220 mm.
rate from this position. This method was
originally part of the Colburn process and
The Libbey-Owens-Ford Process
provides the closest control of the edges of
the sheet during drawing. Figure 1-38 The vertical drawing of sheet is rather
shows a typical Pittsburgh drawing cham- inconvenient from an engineering point of
ber. Note that the actual drawing position view. The height of the tower should be
is more or less isolated from the rest of the determined by rates of cooling need for
furnace chamber by the L-blocks. The annealing but given the need to handle all
Pittsburgh process is otherwise very simi- the glass at a considerable height above
lar to the Fourcault. ground level, is obviously fixed and partly
Although capable of giving better sur- determined by engineering factors. Col-
face quality than the Fourcault process the burn, inventor of this process, who first
Pittsburgh process is not quite so versatile made it succeed and founded the Libbey-
in range of thickness and requires more Owens company in 1916, avoided this
74 1 Classical Glass Technology

problem by bending the sheet horizontally and 0.7 m min 1 being typical. Lemaire
over a polished air cooled metal roller just (1965) published some interesting studies
before it became too viscous for this to be of temperature distributions and flow pat-
done. The feasibility of doing so may have terns in a Libbey-Owens drawing cham-
been suggested by the opening and flatten- ber.
ing of the cylinders long practised in the
hand and Lubbers processes. The roller is Downward Drawing Processes
about 0.2 m in diameter and approxi-
Several methods of drawing a stream
mately 0.7 m above the surface of the bath.
downwards have been developed in recent
Colburn also introduced air cooled edge
years and are used to make much thinner
rolls to control the stability of the point of
sheet than the other processes can easily
drawing and the width of the sheet by pro-
produce, such as that used for microscope
ducing two chilled strips along the edges of
slides. The most obvious is analogous to
the sheet. Figure 1-39 shows a schematic
the Fourcault process with a stream of
diagram of a Libbey-Owens-Ford draw-
glass being drawn down from a slot in a
ing chamber. The total length of the hori-
platinum bushing but the surface quality is
zontal chamber can be much longer than
not as good as with the Float process.
the maximum feasible height of a Four-
However, another method which avoids ir-
cault or Pittsburgh drawing tower and
regularities that would be produced by
may be as much as 60 m; this permits good
slight imperfections in the edges of the slot
annealing of even the thickest sheet.
has been developed by Corning Glass
The Libbey-Owens-Ford process can Works. Molten glass is fed into one end of
make glass up to about 3.5 m wide and is a trough with an inclined base to give a
capable of a wide range of thicknesses, steadily decreasing depth; the upper edges
from about 0.6 mm to 25 mm, but 2 m also deviate very slightly from the horizon-
wide and 1.0 to 10.0 mm thick represents a tal. A proper combination of these geomet-
more typical range of production. Drawing rical features can make the rate of overflow
speeds are higher than for the other two the same along the whole length of the
processes, about 2.5 m min" 1 for 2 mm trough. The two streams flowing down
each side meet at the central ridge along
the bottom of the trough and the resultant
sheet is gripped just below by edge rolls
and is then drawn away by other rollers
lower down. The melt in the trough has a
viscosity of about 4 x 104 dPa s and cool-
ers increase this to about 3 x 105 dPa s as it
leaves the ridge or root at the bottom of the
trough. Hynd (1984) gave some details of
this process and it is mentioned by Dum-
baugh et al. (1991).
Figure 1-39. The layout of the Libbey-Owens sheet
drawing process. 1) the conditioning chamber of the 1.4.4.3 Float Glass
tank, 2) auxiliary burner, 3) the edge rolls, 4) water
cooling box to chill sheet, 5) the bending roll, 6) water In the past high quality flat glass for
cooler. mirrors, vehicle or shop windows and such
1.4 Glass Forming

like had to be made by mechanically grind- forces, so long as the atmosphere and
ing and polishing cast plate. Large scale molten metal are not vigorously disturbed.
manufacture involved considerable engi- The cross section of a continuous ribbon is
neering difficulties and made the process thus similar to a two dimensional sessile
costly; a continuous plate glass line was drop which, if sufficiently wide, will have a
about 600 m long and used about 1.7 MW broad flat central region. Figure 1-40
of electrical energy solely for grinding the shows the two factors which control the
glass. The development of the Float pro- thickness of the sheet. The balance of the
cess has rendered polished plate obsolete. interfacial tensions gives a net force over
The idea of floating glass on a bath of unit length of this section of
molten metal, for a variety of purposes,
some misconceived, can be traced back for F(a) = ag + <jgm-Gm (1-77)
about a century but older inventors lacked
which is balanced by the forces due to the
the insight and the sophisticated engineer-
hydrostatic pressures. If the thickness of
ing skills needed to develop a successful
the sheet is d and its depth of immersion in
process. The physical basis of the modern
the molten metal bath (d — /*), Archimedes
Float process is beautifully simple: a broad
principle requires that
stream of glass is allowed to spread out
and come to equilibrium whilst floating on Qgd = Qm(d-h) (1-78)
a bath of molten metal. It is then cooled
until almost rigid and lifted off. Both sur- If one imagines that the left part of the
faces of the glass can have almost ideally ribbon has been removed, as shown in the
flat and smooth firepolished surfaces so Figure, it is necessary to apply forces to
that grinding and polishing are unneces- keep the remaining part in equilibrium.
sary. A fascinating review of the evolution There are two contributions to this: 1) the
of flat glass manufacture and the early de- hydrostatic pressure in the glass which in-
velopment of the Float process has been creases linearly from x = 0 to d and 2) the
given by Pilkington (1969) and another ac- pressure in the molten metal which acts in
count is by Hynd (1984). the opposite direction but only from x = h
to d. The net force due to these over a
section of unit length is
The Physical Principles of the Process
The metal must be denser than the glass, (1-79)
which is not a problem: the other require-
ments are not so easily met. On consider-
ing the range of viscosities over which the
deformation of the glass can occur and be
controlled, it is clear that the metal must
have a melting point below 600 °C and a
boiling point above 1050°C. Both the
molten metal and the atmosphere above it
have very low viscosities compared with
the glass which will therefore spread out to
come to equilibrium under a balance be- Figure 1-40. The forces controlling the equilibrium
tween hydrostatic and surface tension thickness of Float glass, see text.
76 1 Classical Glass Technology

and equating F(o) with F(p) gives Gravity thus causes rapid decay of long
waves but surface tension governs short
i-am = {Qgd2l2-Qm{d-h)2l2)g waves. The two processes have the same
(1-80) rate of decay when
from which (d — h) can be eliminated X2rit = 4n2a/Qg (1-85)
through Eq. (1-78). On rearrangement this
yields the equilibrium thickness d, and waves of this critical wavelength are
the slowest to decay. For typical glass
(1-81) properties Xcrit is about 23 mm and such a
wave decays to 1.5% of its initial ampli-
tude in 100 s if the viscosity is 104 dPa s.
The other basic model is to calculate the Cassidy and Gjostein (1970) confirmed
time needed for a surface irregularity to be that the decay of corrugations on glass of
smoothed out. This may be determined by wavelengths around 5 to 15 \xm was con-
considering the decay of a sine wave distur- trolled by surface tension and that more
bance of the surface. Three different mech- complex profiles become simple sine waves
anisms could be involved, 1) viscous flow as they decay, experiment and theory
due to gravity, 2) viscous flow due to sur- agreeing quite well. In practice it is found
face tension forces and 3) surface diffusion. that about one minute is needed at about
These would in turn predominate on de- 1050 °C (viscosity 104 dPa s) to achieve op-
creasing scales with gravity controlling the tical quality flatness.
behavior of long waves and surface diffu-
sion only becoming controlling when the
wavelength approaches atomic scale. Chemistry of the Float Process
The gravitational driving force is just the The molten metal must have a low vapor
difference in hydrostatic pressure due to pressure ( < 1 0 N m ~ 2 at 1050°C) other-
the amplitude (A) of the wave, wise condensation towards the cool end of
Ap=Agg (1-82) the Float bath may be troublesome. Chem-
ical interaction between the molten metal
Since the amplitude itself represents the and the glass must be minimal. On examin-
driving force, an exponential decay, ing the properties of all molten metals it is
found that only gallium, indium, and tin
A=. (1-83) satisfy these requirements (lead has too
may be expected. In a very viscous liquid high a vapor pressure) and that tin is best
the constant k in Eq.(1-83) is QgX/(4nrj) in terms of vapor pressure and availability.
for control by gravity (Lamb, 1932). The Tin has the highest boiling point, which is
driving force for flow when surface tension above 2500 °C, and is the metal always
governs is the excess pressure due to curva- used. Pure tin easily reacts with the oxygen
ture of the surface which, for a surface in the air to form solid oxides but reacts
curved in only one plane, is Ap = a/a if a less with the glass. It is therefore necessary
is the radius of curvature. For a sine to have a reducing atmosphere in the Float
wave this also leads to exponential decay bath; 97% N 2 , 3% H 2 is commonly used.
(Mullins, 1970) Very low levels of oxygen or sulfur impu-
rity in the tin are sufficient to cause prob-
A =A0Qxp( — (na/Xrj)t) (1-84) lems due to formation of stannous oxide or
1.4 Glass Forming 77

sulphide. If these compounds are formed the Float bath. The Float bath may be
they can condense near the cool end of the about 5 m wide and 35 m long and the
bath, be reduced to metal by the atmo- molten tin needs to be only about 100 mm
sphere, and form specks of tin adhering to deep. On leaving the Float bath the ribbon
the upper surface of the ribbon; because of passes through an annealing furnace. At
its higher solubility sulfur is the greater the end of the line the curved meniscus
problem. The glass itself contains a signifi- regions are removed then the ribbon is cut
cant proportion of sulfur, as sulfate added into whatever size sheets are required, tak-
to aid melting and refining, some dissolved ing into account any defects that have been
water and some variable valence elements, detected before cutting it.
chiefly iron, capable of being oxidized or One of the major problems of Float
reduced to absorb or evolve oxygen. A very glass development was the production of a
delicate control of these factors is therefore range of thicknesses. The natural equilib-
required. Sodium is the most reactive ma- rium thickness of the ribbon is about
jor constituent of the glass and is also the 7 mm, which is very fortunate because the
most mobile ion within it. It is thus likely largest market used to be for 1/4 in
that reactions between sodium in the glass (6.3 mm) polished plate. As was soon dis-
and the tin bath will be the most significant covered, nature tries to insist on achieving
and some aspects of this have been dis- this equilibrium thickness and attempts to
cussed by Miiller et al. (1989). control thickness simply by drawing faster
have a greater effect on width than on
thickness. The first method of making thin-
Float Glass Technology
ner glass was to allow the ribbon to spread
The overall layout of the process derives out to equilibrium width and cool it to a
from the continuous casting of plate glass. viscosity of around 10 8 dPas (700 °C) at
A controlled stream of glass is delivered by which position the edges were gripped by
the melting furnace onto the molten tin edge rolls; further downstream the ribbon
bath and drawn along it to the other end was reheated to around 106 dPa s (850 °C)
where it is lifted off. The glass is fed onto and stretched to the required thickness,
the molten tin at about 1050°C, allowed with some reduction in width, by adjusting
to become flat, cooled until too viscous the rate of drawing. The roof of the Float
to flow easily or be damaged (about bath thus needs to be fitted with both elec-
lO^dPas), then lifted off it at the other tric heaters and cooling panels to permit
end at about 600 °C. the adjustment of the longitudinal temper-
The melting tank may be up to about ature distribution. This method permits
65 m long and l l m wide with the melt glass of high quality to be produced at
about 1.3 m deep and capable of producing thicknesses down to 3 mm. Subsequently
as much as 6000 tonnes a week. Energy other methods were developed. At high
consumption in the melting tank is now furnace loads the drag force of the tin can
around 5800 kJ kg" *. A smaller condition- be used to confine stretching largely to the
ing section approximately 9 m wide and cooler end of the Float bath, where width
25 m long is attached to the end of the and thickness are decreased in the same
melting tank; in it the glass is cooled and proportions, instead of acting only at the
brought to a uniform temperature suitable hot end where thickness hardly changes.
for forming the stream which is fed onto Another variant uses several pairs of
78 1 Classical Glass Technology

driven toothed wheels along the length of air down it at a pressure only slightly
the Float bath to prevent excessive reduc- greater than atmospheric. Rod is made in
tion in width; these wheels, which press on the same way but without the central air
the edges of only the upper surface of the flow.
ribbon, are about 300 mm in diameter and
20 mm wide and mounted on long cooled
1.4.5.1 The Danner Process
shafts. They are especially useful in pro-
ducing a wide ribbon at high loads. The Danner process may be regarded as
Glass thicker than the natural equilib- the mechanization of hand drawing with a
rium thickness is produced by using graph- steady stream of glass falling on to the ro-
ite guides, which are not wetted by the tating blow pipe or mandrel at about
glass, to prevent lateral spreading. This al- 103 dPa s and running down to form a uni-
lows glass up to about 25 mm thick to be form layer then being drawn away from the
produced. lower end at about 5 x 104 dPa s and car-
Several types of process have been devel- ried onto a horizontal series of rollers. The
oped which permit coatings to be applied refractory sleeve of the mandrel is about
to the ribbon in the cooler end of the Float 800 mm long and around 200 mm diame-
bath, or soon after its emergence from the ter; it is mounted on a heat resisting steel
tin bath. The Electrofloat process uses an shaft about 50 mm in diameter. The nose of
electrolytic method to produce a surface the mandrel may be of heat resistant steel,
layer on the top of the ribbon inside the especially for tubing, because it can be ma-
Float bath by ion exchange. These pro- chined and maintained to greater dimen-
cesses are especially useful in making glasses sional accuracy than a refractory nose. The
with controlled heat transmission charac- mandrel rotates at around 8 rpm and is
teristics. Some information about them is inclined at about 15° to the horizontal so
given by Hynd (1984). Coatings are also that the glass will flow towards the tip. The
discussed by Kirkbride and Williams (1991). tube is drawn away from the nose approx-
imately in line with the axis of the mandrel
and led onto a horizontal track about 50 m
1.4.5 Rod and Tubing long where it is supported by rollers, see
A circular jet is inherently unstable, as Fig. 1-41. Towards the end of the track,
pointed out in discussing flat glass manu- when quite cool, the tube is lightly gripped
facture, but drawing a circular rod or tube by two caterpillar driving belts which draw
has fewer problems than maintaining a flat it away at the desired rate. These driving
sheet. Rod and tube are made by very sim- belts may be slightly angled across the line
ilar methods and have been little analysed of draw so that the tube is rotated in the
in the literature, nor has their technology contrary sense to the rotation of the man-
been discussed in detail. Although upward drel. As a result of these twisting forces the
and downward drawing processes exist, mass of glass just beyond the tip of the
those in which the rod or tube is drawn off mandrel may look remarkably asymmetri-
sideways from the end of an inclined rotat- cal. The tube is cut into lengths just beyond
ing mandrel are more widely used, rotation these driving belts. One of the few detailed
being necessary to cancel the effect of grav- descriptions of the process is due to Sibilia
ity. To make tubing it is necessary to have (1939) and an approximate theoretical
a mandrel with a central hole and to blow model was developed by Yamauchi (1977).
1.4 Glass Forming 79

1.6% change in pressure lasting for 2 s;


putting these values into the equation gives
a viscosity of 4.2 x 104 dPa s, which is close
to the viscosity of the glass at the tip of the
mandrel and confirms the reasonableness
of their findings. Variations in the rotation
of the mandrel can trap bubbles where the
stream of glass falls on to the mandrel and
may also lead to ovality of the tube.
The Philips process is very like the Dan-
ner but uses glass drawn from the inside of
a heat resistant steel mandrel and may thus
Figure 1-41. Schematic diagram of a Danner tube
drawing machine enclosed by a gas fired muffle cham-
avoid contamination of the inside of the
ber. tube by corrosion products, which must
eventually happen with the refractory
mandrel of the Danner process.
Since tube drawing does not use a mold
control of both viscosity and the main
1.4.5.2 Vertical Drawing Processes
parameters of the process must be very
precise if accuracy of tube dimensions is The upward or downward drawing pro-
required. Bajorat and Weiss (1965) re- cesses appear more straightforward but,
ported data on some of the factors affecting like vertically drawn sheet, suffer from pro-
the dimensions of Danner tube; their most ducing the tube or rod at a considerably
detailed data being for tube of 37 mm OD higher or lower level than that at which the
with a 0.9 mm thick wall being drawn at glass is melted, unless the tube is curved
25 m min ~1 with the mandrel rotating round. The Koroljov process is based on
at 8.1 rpm and an air pressure of 2.9 the Fourcault process with a central blow-
x 10 ~ 3 atm. The measurements concerned ing nozzle fitted below the centre of the
both the magnitude and the frequency of debiteuse and can produce tubing up to
variations in air pressure, pipe rotation 175 mm diameter. The Schuller and Corn-
and drawing speed. For example, air pres- ing processes also function by drawing ver-
sure fluctuations of up to 4% lasting for 0.2 tically upwards from a refractory ring im-
to 0.4 s had no measurable effect on tube mersed in a pool of glass with the tube
diameter but a variation persisting for 2 to passing through a circular cooler just
4 s had a clear effect. Douglas (1938) above the pool from which the tube is
showed that the rate of expansion of a long drawn; the Schuller method uses a circular
tube under internal pressure can be calcu- ring with holes which blow air down on to
lated by analogy with the elastic strain of a the tube but the Corning process uses a
solid tube. If the tube is of external radius water cooler. The Velio process uses a
a and wall thickness w its rate of expansion stream of glass which flows out of the bot-
under a pressure difference ZIP is given by tom of a forehearth orifice and is spread
out by a cone suspended on the end of a
da/dt = a2AP/(4wrj) (1-86) hollow shaft through which air is blown;
Bajorat and Weiss (1965) reported that a the formed tube is gently curved round to
1% change in diameter was caused by a be drawn along a horizontal track. There is
80 1 Classical Glass Technology

also a Corning downward drawing process ameters, typically from 5 to 20 jim, and a
in which the glass flows over the inner rim very high surface to volume ratio; as a re-
of a circular channel and is pulled down- sult they need to be made from glasses of
wards. There is an inner concentric water better than average chemical durability.
cooled truncated cone through the centre The standard type of glass developed for
of which air may be blown but this cone this purpose is called E-glass which means
acts chiefly as a cooler and is not in contact a glass with specific properties rather than
with the glass at any time. a specified composition; a typical composi-
The literature on tube and rod drawing tion may include a little fluoride, see Table
is sparse; Giegerich and Trier (1964) report 1-1. This glass has a liquidus temperature
most of what is available. of about 1140°C and, because it has very
little alkali to act as a flux during melting,
needs melting temperatures of 1550 to
1.4.6 Glass Fibers 1600°C. Despite its low alkali content it is
not very resistant to attack by mineral
1.4.6.1 Introduction acids and C-glass was developed for the
Manufacture of fibers has been an im- improved acid durability needed for some
portant branch of the glass industry for purposes; it has some alkali but about 10%
about sixty years but within the last decade more silica than E-glass, see Table 1-1. The
fibers of an entirely new kind have become two main products are continuous fibers
very important, namely those used for op- and staple or short curled lengths. The lat-
tical communication systems. The first ter are mainly used for low density insulat-
fibers used for optical communication were ing mat which is bonded by spraying on an
of very pure silica but these are incompat- organic binder. Continuous fibers may be
ible with most other glasses because of chopped into short lengths and also used
their very low thermal expansion, unusu- for mat but can be made into a large vari-
ally high softening point and very high vis- ety of rovings (untwisted bundles of fila-
cosity. Thus, apart from trying to develop ments) or yarn (twisted bundles of fila-
glasses with even better optical properties, ments) and used in many different ways,
silica fibers were rather difficult to use in including being woven into cloth. A high
some applications and most recent re- proportion of all the continuous fiber
search has been devoted to heavy metal made is used as reinforcing for polymer
halide glasses (see Chap. 8). Such fibers are composite materials.
made by specialized methods based on the
same principles as those used for other
fibers but differing in many details and are 1.4.6.2 The Physics of Fiber drawing
not considered here. Some of the most in- The simple criteria developed to de-
teresting aspects of glasses for optical fibers scribe the stability of a liquid jet intro-
have recently been discussed by Parker duced when discussing the drawing of flat
(1989), and a full treatment will be found in glass are directly relevant here. It may be
Chap. 15. recalled that a very viscous circular jet of
The more traditional kinds of fibers are radius a leaving an orifice would break up
widely used for low density insulation, for in a time of about
reinforcement of polymers, and in some
kinds of textiles. Such fibers have small di- TB=5rja/a (1-87)
1.4 Glass Forming 81

if a is the surface tension. A fairly typical the rim of the orifice, 2) the jet emerges as
nozzle radius for fiber drawing would be a stream of the same diameter as the ori-
a = 0.5 mm and assuming a viscosity of fice, 3) the stream of glass bulges out, rather
about 104 dPa s, a jet of that size would like the onion in Fourcault sheet drawing,
break up in about 20 ms. However, the fi- immediately below the orifice, or 4) a thin
ber is drawn away at such a speed that its fiber forms from a base distinctly smaller
radius is much decreased immediately be- than the size of the orifice. Burgman (1970)
low the orifice and its radius is so small investigated these and showed that they
that it cools and becomes rigid in less than could be related to Reynolds number.
the critical time, without needing special Glicksman (1968) made calculations of the
measures to achieve sufficiently rapid cool- rate of cooling of a fiber then used these
ing as is essential in producing flat glass. results to predict how fiber diameter would
The hydrodynamics of fiber drawing is change with distance from the orifice and
nevertheless very interesting. obtained good agreement between mea-
In the conditions used in making glass sured and predicted profiles.
fibers it may be assumed that the flow
through the nozzle itself is governed by
1.4.6.3 The Technology of Fiber Production
Poiseuille's law, that is to say the mass rate
of flow M through an orifice of radius a Staple fibers may be produced directly
will be by several methods. One common method
nAPa4 uses two rows of platinum alloy nozzles in
M =Q (1-88) the bottom of a forehearth which has adja-
SrjL cent downward pointing steam jets on each
where AP is the pressure difference causing side to accelerate and attenuate the fila-
flow (the hydrostatic head) and L the ments. Because both glass and steam have
length of the nozzle. Drawing the fiber similar kinematic viscosities in these condi-
more quickly reduces its final diameter tions there is a major interaction between
without increasing the mass flow rate; it is the two flows and the turbulent flow of the
generally better to control the flow by hav- steam also curls the fibers and makes them
ing a short relatively small diameter orifice break into fairly short lengths. As the fibers
rather one a longer one of greater diame- fall on to a collecting belt they are sprayed
ter. The viscosity range used for fiber draw- with a binder to form mat suitable for insu-
ing is quite narrow; if less than about lation. The fiber diameter is likely to vary
500 dPa s at the orifice the jet breaks up between about 5 and 30 jim.
into drops; if greater than about 1000dPas The Hager-Rosengarth process uses cen-
the stresses become too high and breakage trifugal forces produced by a thin stream of
is frequent. glass falling on to the centre of a rotating
Although drawing the fiber from the disk to produce fibers. The disk rotates at
nozzle might appear to be very simple it 3000-4000 rpm and produces fairly long
shows some unexpected features. It is pos- fibers (about 500 mm) of diameter around
sible to observe four different profiles just 20 jim which are carried away by a current
below the orifice in the range of conditions of air and often laid down to make a mat.
that might be used for fiber drawing: 1) the The TEL process is a rather similar one in
fiber diameter decreases steadily (approxi- which a stream of glass falls into the center
mately exponentially) with distance from of a shallow dish or spinner made of heat
82 1 Classical Glass Technology

resistant steel which has several thousand thus very important. The large reduction
apertures about 1 mm in diameter drilled in cross section also means that fibers are
around its circumference. The spinner ro- sometimes drawn under stresses not far
tates at about 3000 rpm and jets of glass fly short of the fracture stress and breakages
horizontally out of the apertures to meet may occur.
the combustion gases of a series of burners The electrically heated platinum alloy
set around the perimeter of the spinner and bushing from which the fibers are drawn
pointing vertically downwards. The rela- has several hundred nozzles (usually in
tively thick jets leaving the spinner are thus multiples of 200) spaced as close together
reheated and further extruded to make the as convenient and is heated by the Joule
final fibers about 6jnm in diameter and effect. Having to stop the drawing for any
about the same length as given by the reason, correct the defect and then restart
Hager process. These are collected in a drawing is a tedious operation; avoidable
similar way. Some additional details of the manufacturing defects are guarded against
processes are given by Giegerich and Trier very carefully. A bushing has a working life
(1964). of about 12 months and weighs 2 to 4 kg so
that replacing it is a major expense. The
drawing of a large number of fibers from a
1.4.6.4 Continuous Fibers
bushing creates a considerable flow of the
The glass for manufacturing continuous air adjacent to the bushing and it is normal
fibers is generally melted in a small tank at to supply an appropriate flow of clean air
about 1580°C and fed directly to the fiber through inlets. The fibers are then sprayed
drawing heads but it may be formed into with water before being coated with size by
19 mm diameter marbles which are then passing over a size applicator; this is often
fed directly into a separate drawing cham- a rotating cylinder partially immersed in a
ber, thus separating melting from fiber pro- bath of size. Next the fibers are gathered
duction. Although making marbles, cool- together by passing over a gathering shoe
ing to room temperature and reheating, or wheel which may form one or several
wastes a considerable amount of heat, the strands of yarn. The gathering shoe needs
remelting and drawing is easy to control to be wetted to prevent the size adhering to
and is still the favored method for a few it. Finally the strand is wound on a suitable
types of fiber. Continuous fibers are made core to make a cylindrical cake which is
by a process which relies on pulling the then dried and is ready for the final user. To
fiber away from a nozzle and using the make the strand easy to unwind it is
velocity of drawing to attenuate the fiber to wound on as a helix traversing from end to
the desired diameter. The crucial nozzle end of the bobbin.
dimensions are usually in the range of di- One important function of the size is to
ameter 1 to 2.5 mm and length of the cylin- act as a surface lubricant to minimize dam-
drical part which controls flow rate 3 to age by glass to glass abrasion during draw-
6 mm. The velocity of drawing may be ing and winding but it is very common for
more than 25 000 times the average veloc- it to be formulated to act as a keying agent
ity in the nozzle and the final fiber diameter when the fiber is to be used in some kind of
as little as 6 jum; drawing speeds may be as polymer composite; many different types
high as 2500 mmin" 1 . Avoiding bubbles of size exist for the latter use. The high
or crystalline inclusions in the glass is drawing velocities mean that problems can
1.5 Polishing 83

sometimes arise over the rheological prop- large amounts of mechanical energy. The
erties and wetting of the fiber by the size. standard procedure is to wet grind the sur-
An expert and detailed account of continu- face using in succession several grades of a
ous fiber production is given by Loewen- suitable hard abrasive powder, each finer
stein (1983). than the last, until a very fine frosted gran-
ular texture free from any pits or scratches
1.4.6.5 Non-Circular Rod Tube and Fiber left by the coarser grades is produced. The
rate of removal decreases as the particle
Because glass flows as a perfectly new-
size and consequently chip size decrease.
tonian liquid in most conditions it is possi-
The liquid used at this stage is nearly al-
ble to extrude preforms of many shapes
ways water and iron wheels are generally
and preserve their cross section, except for
used. Large scale grinding of plate glass
slight rounding off of sharp corners, pro-
used to use quartz, which is a little harder
vided that the extrusion is done at rela-
than the glass but smaller scale operations
tively high viscosity and fairly high stresses
usually use silicon carbide. Diamond
which minimize the effect of surface ten-
wheels may be used for more rapid grind-
sion. The production of solid sections of a
ing or when making curved surfaces of
variety of shapes, such as rectangular and
specific radii but are much more costly.
also hollow ones with internal ribs and
Having obtained a sufficiently fine texture
partitions, was reported by Humphrey
the final stage of polishing uses a different
(1965). More recently Roeder and Egel-
very finely divided polishing agent in a
Hess (1987) have described the continuous
similar way. Plate glass polishing used to
extrusion of tubes with complex inner
use iron oxide but small scale operations
cross sections.
frequently use specially prepared ceria on a
cloth or felt covered wheel which is damp
rather than wet. This eventually produces
1.5 Polishing the required smooth and shiny surface.
Polishing is an old art but one which is
Most glass working operations are per-
incompletely understood. The early stages
formed with hot fluid glass but polishing is
of grinding to the necessary contour clearly
the most important operation often neces-
operate by pressing the particles of grind-
sary on cold glass. The Float process has
ing agent against the glass and breaking off
made polishing unnecessary on large
chips of glass. The surface is formed by
pieces of flat glass but it is still needed for
many small cracks which spread out and
high quality optical components and in
join together but also penetrate into the
preparing small samples for many kinds of
glass beneath. The use of several succes-
laboratory measurements. Some glasses
sively finer grades of abrasive is necessary
may also be polished by chemical rather
to minimize the depth affected by this dam-
than mechanical means but chemical pol-
age and thus avoid leaving sub-surface
ishing is not used when very accurate sur-
damage below the polished surface. The
face profiles are required.
obvious simple physical model of polishing
is to assume that the glass always behaves
1.5.1 Mechanical Polishing
as an isotropic brittle material; using finer
Mechanical polishing is a rather slow and finer grades of grinding and polishing
and expensive process which consumes agents is then assumed to produce essen-
84 1 Classical Glass Technology

tially similar surface texture on an ever spite its importance to the optical industry,
smaller scale until the scale of the rough- mechanical polishing of glass remains only
ness is rather less than the wavelength of partially understood.
light and no longer gives scattering at the
interface. Such a view has often been
1.5.2 Acid Polishing
put forward in the past, for example by
Newton in 1695 (see Thomson, 1922 and For many years it has been the practice
Preston, 1921). However, we now know of the lead crystal industry to polish cut
that glass can flow on a small scale at room (abraded) glass chemically by using hy-
temperature: diamond pyramid micro-in- drofluoric acid, the one readily available
dentation tests can make permanent im- reagent capable of easily dissolving silicate
pressions in glasses, as in metals, so the glasses. It has also been known for a con-
possibility of some local flow cannot be siderable time that etching away the sur-
ignored. A theory of flow in polishing was face layers of glass containing flaws which
first elaborated by Beilby (1921) but has weaken it can increase the strength (Proc-
found few adherents. Its most obvious de- tor, 1962). Such etching does not necessar-
fect is that it attributes polishing entirely to ily produce a polished surface, especially
flow of the surface layer but all quantita- when the products of reaction are not re-
tive studies show that polishing does re- moved, and commercial etchants of this
move material. type are often used for badging or other-
It is now widely agreed that some chem- wise producing frosted surfaces. Ammo-
ical interaction between glass, polishing nium fluoride may be present in these mix-
agent and liquid medium must be consid- tures.
ered. This view was shared by Preston In recent years there have been many
(1930) only a few years after his earlier studies concerned with the safety of the
championing of the abrasion theory. How- operation and the disposal of the residues
ever, no theory yet put forward seems to be from the mixtures of hydrofluoric and sul-
capable of explaining all the observations furic acids normally used but few con-
made in glass polishing studies. cerned with details of the chemistry and
One of the most obvious pieces of evi- the influence of the acid on the glass, how-
dence for a chemical interaction is that pol- ever, some of these matters were discussed
ishing efficiency is clearly not determined by Maskill and Ferguson (1950). A lengthy
simply by particle size and hardness: most discussion by Kausch (1973) gives exten-
of the effective polishing agents are oxides sive descriptions of typical installations
of variable valence elements. The staining and useful information about the construc-
of the surface that can occur during polish- tion of baths and accessories sufficiently
ing with iron oxide, chromium oxide, and resistant to hydrofluoric and sulfuric acids
ceria is another interesting demonstration for industrial use. Vacek and Kopackova
of some chemical interaction. The liquid (1977) concentrate more on some of the
medium also has a definite influence and chemical aspects of the process.
the pH of the medium can considerably The essential step in the process may be
affect both rate of removal of material and considered to be
surface finish (Compton, 1989). One recent
attempt to interpret the polishing of glasses
is by Koucky and Matusek (1984) but, de- 2 H + + SiF62~ n)H 2 O (1-89)
1.6 References 85

When polishing glasses which contain lead Appen, A. A., Kozlovskaya, E.I., Gan, E X . (1961),
or barium with a medium using sulfuric J. Appl. Chem. USSR 34, 975-981.
Aylward, N.H., Cable, M., Wang, S.S. (1986), Proc.
acid, the sulfates of these elements are also XIV Internat. Glass Congress, New Delhi. Cal-
precipitated because they are considerably cutta: Indian Ceramic Society. Vol. 2, pp. 280-287.
less soluble than the fluorides. Extraction Babcock, C.L. (1977), Silicate Glass Technology
Methods. New York/London/Sydney/Toronto: Wi-
of other alkali and alkaline earth ions also ley, Interscience.
tends to neutralize the acid. It is thus neces- Backman, R., Cable, M., Karlsson, K., Pennington,
sary to replenish both acids from time to N. P. (1990), Final Report EURAM Contract MA/
1E/009/C; Glastech. Ber. 63K, 460-469.
time as well as to dispose of the sludge Bajorat, H., Weiss, W. (1965), Glastech. Ber. 38, 147-
which is formed. 152.
The low pH of the solution encourages Barton, XL. (1989), Glass Technol. 30, 115-116.
Bastick, R. E. (1956), Compte Rendu Symposium sur
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2 Special Methods of Obtaining Glasses
and Amorphous Materials
Jerzy Zarzycki

Laboratory of Science of Vitreous Materials, University of Montpellier,


Montpellier, France

List of Symbols and Abbreviations 93


2.1 Introduction 94
2.1.1 Glasses and Amorphous Materials 94
2.1.2 The Concept of "New Glasses" 94
2.1.3 Different Routes to Non-Crystalline Solids 95
2.2 Melt Quenching Techniques 95
2.2.1 Unconventional Melting 95
2.2.2 Ultrafast Quenching 95
2.3 Vapor Quenching Techniques 98
2.3.1 Evaporation 98
2.3.2 Sputtering 98
2.3.3 Reactive Deposition 99
2.4 Solid-State Methods 100
2.4.1 Radiation Damage 100
2.4.2 Effects of Intense Shock Waves 100
2.4.3 Slow Mechanical Actions 101
2.4.4 Diffusion Effects 101
2.5 Electrochemical Methods - Anodic Oxidation 102
2.6 Pyrolysis 102
2.7 Solution Methods; "Sol-Gel" Processing of Glasses 102
2.7.1 Methods of Gel Formation 103
2.7.1.1 Gel Formation from Alkoxides 103
2.7.1.2 Gel Formation from Sols 105
2.7.1.3 Redispersion Methods 106
2.7.2 Aging Effects 107
2.7.3 Drying 107
2.7.3.1 The Role of Capillary Forces 108
2.7.3.2 Obtaining Monolithic Gels 108
2.7.3.3 Structural Aspects 110
2.7.4 Curing-Sintering 110
2.7.4.1 Viscous Flow Sintering Ill
2.7.4.2 Devitrification Kinetics - Use of TTT Diagrams Ill
2.7.5 Forming Processes 112
2.7.5.1 Bulk Glass 112
2.7.5.2 Thin Films 112
Materials Science and Technology
Copyright © WILEY-VCH Verlag GmbH & Co KGaA. Allrightsreserved.
92 2 Special Methods of Obtaining Glasses and Amorphous Materials

2.7.5.3 Fibers 113


2.7.5.4 Hollow Glass Microspheres 113
2.7.6 Advantages and Disadvantages of the Sol-Gel-Process 114
2.7.7 Future Trends 114
2.8 References 116
List of Symbols and Abbreviations 93

List of Symbols and Abbreviations

c critical point
D fractal dimension
E Young's modulus
critical stress concentration coefficient
P pressure
r radius of the pore
reduced time
r fracture surface energy
7 specific surface energy
n viscosity
V Poisson's number
CVD chemical vapor deposition
DCCA drying control chemical additives
HSE hypercritical solvent evacuation
ICF inertial confinement fusion
NMR nuclear magnetic resonance
rf radio frequency
SAXS small angle X-ray scattering
TTT time-temperature-transformation
94 2 Special Methods of Obtaining Glasses and Amorphous Materials

2.1 Introduction 2.1.2 The Concept of "New Glasses"


Non-crystalline solids, glasses, and
2.1.1 Glasses and Amorphous Materials amorphous materials alike now play an in-
Glasses, in the current sense of the term, creasingly important role in modern tech-
are essentially non-crystalline materials nology. Besides common glass, which is an
obtained by fusing together silica (sand) indispensable material in today's economy
with Na and Ca oxides (in the form of car- in architecture, transport, lighting, condi-
bonates), which act as fluxes and lower the tioning, etc., there is a whole set of glasses
processing temperature. The resulting melt and amorphous materials which enter into
is cooled at a sufficient rate to avoid crys- more and more sophisticated applications
tallization and then shaped into different in optics, electronics, optoelectronics, bio-
forms: flat sheets, containers, fibers. This technologies, etc. The concept of "new
classical glass technology was the object of glasses" emerged progressively and covers
the preceding chapter. materials other than classical glasses. The
The glass-making process has evolved Japanese experts consider the market for
over the centuries and now represents a these new materials to be of the order of
heavy industry with a yearly production of $ 1 billion in 1987 and estimate that it will
approximately 18 million tons for the Eu- reach $ 17 billion by the beginning of the
ropean Community and about the same 21st century.
amount for the U.S.A. It is well known, It should be noted that in many cases the
however, that substances other than silica methods of producing these materials dif-
or silicates can exist in a non-crystalline fer so profoundly form classical glass tech-
form. Tamman (1933) coined the concept nology that their manufacture is being
of the "glassy state of matter" to describe taken over by firms not traditionally con-
this situation, and glasses are often simply cerned with glass but rather with electronic
identified with non-crystalline materials. equipment or chemistry. Most of these
This definition is obviously too wide, as it glasses are high-tech materials and their
encompasses materials which, though non- production is to be evaluated in tons rather
crystalline, frankly have different proper- than in millions of tons as is the case of
ties (e.g., gels). Furthermore, quenching a classical glass.
liquid is not the only way in which non- The purpose of this chapter is to review
crystalline solids can be obtained. It would the various "unusual" ways of producing
therefore seem more appropriate to reserve glass and amorphous materials. Some of
the term of "glasses" only for those non- these methods are of purely academic
crystalline solids which present the phe- value or are still in the laboratory stages,
nomenon of "glass transition", whatever while others have already gained industrial
their origin, and to call the remainder importance. Previous reviews of this sub-
amorphous materials (Zarzycki, 1982 a). ject have been made by Secrist and
This classification however, has not yet Mackenzie (1964) and Scherer and Schultz
been universally adopted. The terms (1983).
"amorphous" and "non-crystalline" are of- Particular attention will be paid here to
ten considered as synonymous; for in- the obtention of glasses from precursors
stance, Elliott (1990) defines glass as "an using methods of soft chemistry which
amorphous solid which exhibits a glass have shown particularly rapid develop-
transition". ment in recent years.
2.2 Melt Quenching Techniques 95

2.1.3 Different Routes which leads to melting in an atmosphere of


to Non-Crystalline Solids inert gas, often in sealed ampoules. Atmo-
spheric control is also necessary for metal-
To obtain a glass or an amorphous solid,
lic glasses (see Chapter 9). For halide
it is necessary either to retain at ambient
glasses (see Chapter 8) the melt is obtained
temperature the disordered state of a liquid
by fluorination of corresponding oxides in
or gas, or, alternatively, to destroy (amor-
an atmosphere containing HF.
phize) the structure of a crystal. It is also
Melting under high pressure has seldom
possible to produce the disordered struc-
been used in practice. It was applied by
ture directly by means of suitable chemical
Datta et al. (1964) under 1 kbar pressure to
reactions which may or may not be as-
produce K 2 CO 3 -MgCO 3 glasses, as well
sisted by external fields (electrical or chem-
as glasses combining Mn, Pb, or Ca car-
ical potentials).
bonates. Operating under pressures of up
The following general types of methods
to 10 kbar, in an Ar, H 2 O, or CO 2 atmo-
are at our disposal:
sphere, Roy et al. (1964) produced glasses
• melt quenching
containing unusually large amounts of dis-
• vapor quenching
solved gases (up to 25mol% H 2 O and
• crystalline solid disordering (other than
4mol% Ar).
melting)
While the quench in air is average, the
• interdiffusion and sintering
quench in a liquid (water, mercury, or liq-
• electrolysis
uid nitrogen) is strong and may be used to
• pyrolysis
achieve higher cooling rates. The quench-
• reactions in solution
ing rate, however, is quickly limited in
practice (up to 10 2o C/s) by the formation
of an insulating vapor layer at the glass-liq-
2.2 Melt Quenching Techniques uid interface (calefaction effect).
2.2.1 Unconventional Melting
2.2.2 Ultrafast Quenching
The usual way of obtaining a glass is by
quenching a melt obtained by fusion of one To achieve higher cooling rates it is nec-
or several crystalline substances. When the essary to use a contact with a solid of high
rate of the decrease in temperature is suffi- thermal conductivity, generally a metal
cient to bypass crystallization, the disor- such as copper (see also Chapter 2 of Vol-
dered state of the liquid is retained in the ume 15). The splat-cooling technique (Du-
solid state (see Chapters 3 and 4). In classi- wez etal., 1960) consists of projecting a
cal glass technology, where glass formers droplet of a melt by the action of a pressure
such as SiO2 or B 2 O 3 are used, air quench- shock wave which propulses the sample
ing is sufficient, and the composition of the towards a curved Cu-plate (Fig. 2-1). The
glasses is optimized to avoid the risk of glass is obtained in the form of thin flakes
crystallization (devitrification). of a few microns in thickness resulting from
For oxide glasses the melt can be ob- high-speed conduction cooling (10 5 -10 9
tained in air, although control of the Re- °C/s). The quality of the contact between
dox conditions may be necessary (see Chap- the liquid and the solid substrate controls
ter 1). For chalcogenide glasses (see Chap- the effective cooling rate, as shown by Ruhl
ter 7) the exclusion of oxygen is essential, (1967).
96 2 Special Methods of Obtaining Glasses and Amorphous Materials

In another device, designed by Pietro-


kowsky (1963), a molten droplet is expelled
Pressurized from a crucible and smashed between two
He • I
metallic plates, one of which is electroni-
- High-pressure
chamber cally triggered via a photocell by the
droplet itself (Fig. 2-2). The advantage of
- Breakable this device is that it produces plates of uni-
mylar diaphragm
(~80um thick) form thickness devoid of holes as in
Duwez' device, but quenching speeds are
-Low-pressure somewhat lower (10 5o C/s). The calcula-
chamber
tion of limiting cooling speeds in splat
Ar
cooling was performed by Bletry (1973),
and recent devices using laser sources for
melting were developed by Krepski et al.
(1975) and Veltri et al. (1979).
-Furnace
-Molten sample The cooling of a molten droplet between
(~100mg) two rapidly rotating steel rollers was used
in crucible by Zarzycki and Naudin (1967) to produce
Molten jet Opening flakes of B 2 O 3 -PbO-Al 2 O 3 glasses for
unmixing kinetics studies (Fig. 2-3). Chen
and Miller (1970, 1976) developed a simi-
Copper reception
strip
lar device for obtaining metallic glasses,
which was also used by Suzuki and An-
thony (1974) to examine various binary
Figure 2-1. Duwez-type splat-cooling device (sche-
systems of refractory oxides, some of which
matic). formed glasses.
All the preceding devices produce small
samples suitable only for laboratory exam-
-Furnace ination of structure. The device of Chen
and Miller (1976) opened the way to mak-
ing continuous ribbons of metallic glasses,
by the use of a metallic (Cu-Be) wheel
spinning at 300-1800 rpm. A liquid stream
impinges on the inside of the wheel's torus-
like, convex surface. The quenched ribbon
slips out of the wheel under the action of
the centrifugal force. Ribbons 0.5 mm
wide, 20 jam thick, and up to 100 m in
length were produced.
The technique was further improved by
quenching the melt on the outside of the
spinning wheel (Fig. 2-4). The liquid is
Stationary Fast-moving
anvil hammer spread in the form of continuous film with
Figure 2-2. Hammer-and-anvil splat-cooling device quench rates of 1 0 6 - 1 0 8 K s " 1 . Modern
(schematic). devices enable ribbons up to several deci-
2.2 Melt Quenching Techniques 97

J— Furnace C0 2 Laser \
(250 W)
Molten sample \
in crucible — Laser beam focussed
onto the tip of the sample
Spun-off
spherules
High-speed
v)
A Falling droplet (20000 rpm)
Rotating sample rod
Collecting —\
hopper \
Fast rotating \_ Steel collecting tray
steel rollers
Figure 2-5. Laser spin-melting device (schematic).

Splat
laser-film melting, whereby the beam of a
Figure 2-3. Rollers splat-cooling device (schematic).
CO 2 laser is used to scan the surface of a
specimen, producing a molten layer which
Gas pressure quickly solidifies in perfect contact with
the solid (not molten) substrate (United
Technologies Research Center, 1976).
In splat-cooling techniques one dimen-
sion (the thickness) of the splat or of the
Furnace ribbon is kept small in order to speed up
Crucible
the heat exchange. It is also possible to
subdivide the melt into droplets small
Liquid metal
enough to achieve a high cooling rate by
radiation. In the method of laser-spin melt-
ing (Topol et al., 1973) small droplets are
Quenched produced by spinning the target in the
glass ribbon form of a rod at 8000-30000 rpm. The ex-
tremity of the target is heated by a CO 2
laser (Fig. 2-5). Cooling rates for droplets
500 jim in thickness were estimated at
Fast rotating 4000 °C/s. Various refractory oxides and
wheel
their mixtures (A12O3, Ga 2 O 3 , La 2 O 3 ,
Figure 2-4. Melt-spinning device (schematic). Nb 2 O 3 , Ta 2 O 5 , etc.) were obtained in
partly non-crystalline form. Other experi-
ments were made in the preparation of
meters wide to be produced. More details glass-melting experiments in migrogravity
on this important industrial technique will conditions (Spacelab and Shuttle mis-
be given in Chapter 9 of this Volume. Re- sions).
views on splat cooling are to be found in
Anantharaman and Suryanarayana (1971),
Jones (1972), and Jones and Suryanara-
yana (1973). A variant of splat cooling is
98 2 Special Methods of Obtaining Glasses and Amorphous Materials

2.3 Vapor-Quenching Techniques


Vacuum jar
Solid to be
The formation of non-crystalline solids sputtered
may also be achieved by depositing one or (cathode)
several components in the vapor state onto
a substrate. The vapor may be produced by Sputtered
heating a suitable compound and de- atoms
posited as such without further modifica-
Specimen to
tion (nonreactive deposition), or a chemi- be coated
cal reaction may intervene (reactive de- (anode)
position).
These processes are typically used for
producing thin films for electronic and op-
tical applications. Reactive deposition, Figure 2-7. Sputtering coating device (schematic).
however, may also be used to produce ei-
ther bulk glasses that are difficult to obtain
from the melt or hyperpure materials,
sidual atmosphere (10 4 - 1 0 7 Torr), and
when are needed (e.g., blanks for optical
the vapor pressure of the depositing mate-
fibers).
rial is kept below 10 ~2 Torr. Single metals
can be readily evaporated in this way. For
2.3.1 Evaporation
multicomponent systems several separate
The evaporation method consists of sources may be used or a metal alloy
emitting a vapor under vacuum and con- rapidly evaporated using the "flash" tech-
densing it onto the specimen (Fig. 2-6). The nique. In the case of oxides, their dissocia-
various techniques differ according to the tion (e.g., SiO formation in the case of
heating method employed to evaporate the SiO2) may cause difficulties.
substance: electrical resistance heating,
electron beam heating, or high-frequency 2.3.2 Sputtering
heating. The operation takes place in a re-
In the sputtering method the specimen to
be coated and the solid source are both
contained in a closed vessel in a low-pres-
Vacuum jar Sample at sure gas atmosphere (generally Ar), Fig.
controlled
temperature 2-7). A high d.c. voltage of a few kilo volts
is used to produce a glow discharge, with
-Shutter the specimen as anode and the source as
Residual /N cathode. This discharge produces Ar +
atmosphere ions, which after being driven toward the
(1CTA-10-7Torr)
\±l | Heated cathode, eject (sputter) the atoms from the
evaporation cathode. Some of these atoms will con-
boats

I
To pumping
dense on the specimen forming a uniform,
generally non-crystalline film of a compo-
sition close to that of the source material.
system (For the physics of sputtering, see Towns-
Figure 2-6. Thermal evaporator (schematic). end et al., 1976.)
2.3 Vapor-Quenching Techniques 99

The method can be used to deposit both vapors at a heated solid substrate. For ex-
elemental metals or alloys. It is widely used ample, gas mixtures such as SiH 4 , PH 3 ,
in electronic and optical applications. In and O 2 , or SiCl4, POC1 3 , and O 2 passing
glass technology continuous sputtering over a heated Si surface at temperatures
devices are used to coat glass panes with below 1000°C, SiO 2 -P 2 O 5 glass layers are
metal or oxide layers for applications in formed at a rate < 1 jim/min.
architecture (light control). The industrial Most of the work done concerns SiO2,
devices use alternating voltages and mag- Si 3 N 4 , SiO 2 -P 2 O 5 , SiO 2 -B 2 O 3 , and
netic fields (magnetron sputtering) to in- A12O3 both for low-temperature CVD
crease the path of the ions and thus their (450 °C) or high-temperature CVD
collision frequency, which results in a bet- (850 °C). Glow discharge plasmas (rf or mi-
ter yield. A standard work on the deposi- crowave) allow for low-temperature opera-
tion of thin films is that of Holland (1956). tions (310 °C). This method was used to
prepare chalcogenide films and SiJCN}?Hz
films. For details see Kern and Rosier
2.3.3 Reactive Deposition (1977).
In reactive-deposition processes a chemi- Thermally activated homogeneous oxi-
cal reaction is initiated in the gas phase dation of mixtures of metal halide vapors is
by supplying sufficient activation energy: performed to obtain large bulk glasses of
thermal, in the form of heat, or electrical, in high purity and quality by vapor-deposi-
an rf glow discharge. Heterogeneous and tion techniques. Metal halides (SiCl4,
homogeneous processes must be distin- GeCl 4 , TiCl 4 , BC13, POC13) are generally
guished. For example, SiO2 glass may be used as starting compounds as are SiH4
produced by homogeneous or heteroge- and organometallics (e.g., (CH4)3B). At
neous oxidation of SiCl4 vapor or by oxi- temperatures above 1500°C, a homoge-
dizing the surface of a silicon wafer. neous oxidation reaction predominates,
In reactive sputtering, if the Ar gas con- and without a catalyzing surface a finely
tains O 2 or N 2 , the resulting sputtered film divided glass particulate material called
will be the oxide or nitride of the sputtered "soot" is obtained. The reaction
cathode metal. With an Si cathode, SiO2 or SiCl4 + O 2 -* SiO2 + 2Cl 2 (2-1)
Si 3 N 4 films will be produced. Processes of
this kind are extremely important in the is obtained by passing a mixture of SiCl4
electronics industry, where glass films are and O 2 in a burner through a methane-
used for encapsulating integrated circuits oxygen flame. The high specific surface of
and thin dielectric films as both active and the soot (^20m 2 /g) provides a strong
positive components. Using these tech- driving force for sintering (see Chapter 3).
niques, amorphous films can often be ob- When soot is collected on a target
tained in systems where the obtention of heated at a sufficiently high temperature
glasses by direct methods is impossible. ( » 1800°C for SiO2), sintering and conver-
For general reviews on these applications sion into solid bubble-free glass occur,
see Amick et al. (1977) and Pliskin et al. (Fig. 2-8). By this process very large glass
(1967). "boules" (over 500 kg) were obtained for
Chemical Vapor Deposition (CVD) in- SiO 2 , either in pure form or with additions
volves a heterogeneous reaction and depo- (TiO2, A12O3, B 2 O 3 ); see Dalton and
sition from organometallic or metal halide Nordberg (1941) and Nordberg (1943).
100 2 Special Methods of Obtaining Glasses and Amorphous Materials

5iCl^+ 0 2 ( +Dopants)
particle to the neighboring atoms produces
"thermal spikes" of the order of several
— Burners thousand degrees Kelvin for 10 " 1 ° -10 " 1 1 s
which extend to regions of the order of 104
\l V atoms and may produce local melting fol-
ik Soot-carrying flames lowed by an ultrafast quench. Exposure of
various ceramic materials to neutron doses
of approximately 3xlO 2 0 neutrons/cm 2
Y//////////////////<V77; Deposited SiO2 "boule" renders these materials amorphous (Wul-
laert, 1964; see also Ch. 9, Sec. 9.2.5).
Slowly rotating substrate
held at ~1800°C The classic work of Primak (1958) has
shown that on irradiation quartz and
cristobalite are progressively amorphized
Figure 2-8. Flame oxidation process for producing
bulk silica (schematic).
and that their properties tend toward those
of vitreous SiO2. Radioactive materials,
Lowering the soot deposition tempera- e.g., complex uranium oxide minerals, be-
ture to less than 1500°C helps to retain the come rnetamictized, i.e., disordered by their
more volatile components (e.g., B 2 O 3 ); this own radioactivity (Primak and Bohmann,
results in a porous silica body which can 1962).
then be sintered in a separate step at a Ion implantation may be used to modify
higher temperature (Schultz, 1975). Depo- the structure of superficial layers of materi-
sition methods based on these principles als. Some results are presented in Chapters
are used to prepare preforms for glass opti- 6 and 9. As yet, amorphization by irradia-
cal fibers. These important techniques will tion effects has not been exploited in glass
be described in Chapter 16 of this Volume. technology, but ion implantation has re-
cently been used to modify oxide glass sur-
faces (Ch. 6).
2.4 Solid-State Methods
2.4.2 Effects of Intense Shock Waves
Non-crystalline solids may be obtained
Powerful pressure shock waves of sev-
from crystals without passing through the
eral hundred kilobars generated during ex-
fusion stage. There are several other ways
plosions may produce amorphization of
of destroying a regular crystal lattice.
crystals without their melting. The external
boundaries of the original crystal are con-
2.4.1 Radiation Damage
served and show the absence of flow, but
The collision of energetic particles with the crystalline lattice is destroyed. Such
the atoms of a crystal produces lattice de- glasses are called diaplectic or thetomor-
fects; the effect is cumulative and the pro- phic.
cess may end in the formation of a non- Impacts of meteorites produce such ma-
crystalline solid. Fast neutrons have a low terials (Chao, 1967), and in particular, it
probability of collision, but each collision was discovered that the surface of the
produces a large number of defects; moon is covered with glassy material. Re-
charged particles have a higher probability search on glasses linked with the lunar ex-
of collision but produce less displacements. ploration (Apollo program) was destined
The transfer of the kinetic energy of the to determine whether these materials were
2.4 Solid-State Methods 101

of volcanic origin or the result of continu-


ous meteorite bombardment (Pye et al., Sample
1984). Heavy
Explosion-
In the laboratory the first diaplectic propelled steel
projectile block
glasses were produced by De Carli and
Jamieson (1959) who amorphized silica
Striker
with shock waves at pressures exceed- plate
ing 350 kbar and Milton and De Carli
Figure 2-9. Shock-amorphization device (schematic).
(1963) who obtained diaplectic plagioclase
(NaAlSi 3 O 8 -CaAl 2 Si 2 O 8 ) glass with pres- ing without inducing crystallization,
sures up to 800 kbar. For a review, see whereas shock-wave treatment preserves
Stoffler (1972, 1974). the amorphous character of the material.
Shock waves are produced in the labora- Dynamic compaction of metallic glass
tory by explosions in which a projectile powders and ultrasonic welding of ribbons
(striking plate) is propelled at a specimen. is being developed in Japan (Makino,
Upon impact with the specimen, a pressure 1985). For more details, see Matsumoto
pulse of several hundred kilobars with a (1986), Negishi et al. (1985), Toda et al.
duration of a few microseconds is pro- (1985), and Aoki et al. (1986).
duced (Fig. 2-9). Methods of calculating
pressures and temperatures thus generated 2.4.3 Slow Mechanical Actions
were given by Wackerle (1962) and Gib-
bons and Ahrens (1971). In natural events The effects of shearing under prolonged
(meteoritic impacts) much higher pressures mechanical grinding of a crystal can pro-
are expected, reaching several megabars. gressively destroy the crystalline order and
This may induce partial or total fusion and lead to the formation of a non-crystalline
even vaporization of the sample. solid. Mechanical alloying processes are
used to prepare various metallic glasses
Practical applications are as yet rare.
(see also Ch. 9, Sec. 9.2.7 and Vol. 15, Ch. 5,
The firm Schott Glasswerk has obtained a
Sec. 5.6.3).
patent (Schott, 1968) for shock-produced
oxide glasses (B2O3-La2O3-ThO2-
2.4.4 Diffusion Effects
Nb 2 O 3 -Ta 2 O 5 ) and fluoride glasses
(CaF 2 -SrF 2 -LaF 3 -AlF 3 -NaPO 3 ) with el- Interdiffusion effects can be employed to
evated refractive indices. The pressures produce non-crystalline materials. Using
employed were 5-10 kbar. The preceding multilayers formed of superposed crys-
oxide glasses cannot be obtained by con- talline metallic thin films, Johnson et al.
ventional melting, and the fluoride glass (1985) have examined the possibility of
has a refractive index superior to that of producing amorphous interlayers when
glass obtained by melting. pure metals characterized by a large nega-
Another use of shock waves which tive heat of mixing are brought into con-
should lead to important applications in tact under suitable kinetic conditions. The
the field of metallic glasses is the explosive couples investigated were Au-La, Zr-Ni
compaction of metallic glass particles into and Hf-Ni.
homogeneous cylinders or disks, first re- Amorphous alloys can also be obtained
ported by Cline and Hopper (1979). Such from intermetallic compounds by hydro-
bulk pieces cannot be obtained by sinter- gen absorption. Yeh et al. (1983) found this
102 2 Special Methods of Obtaining Glasses and Amorphous Materials

phenomenon for metastable Zr 3 Rh and GaAs (Hasegawa and O'Handley, 1979)


subsequently (Aoki et al., 1985, 1986) for and of InAs, InSb, GaP, and GaAsP
SmNi2 and GdCo 2 Laves phases. The phe- (Schnable and Schmidt, 1976) have also
nomenon is found in many Laves phases been obtained. The technique, however, is
consisting of transition metals and rare not as widely used in the semiconductor
earth metals such as CeFe 2 , CeCo 2 , industry as thermal oxidation.
CeNi 2 , YNi 2 , etc., even at room tempera-
ture under 5MPa hydrogen gas pressure
(Masumoto, 1986). The subject of interdif- 2.6 Pyrolysis
fusion amorphization will be treated in
greater detail in Chapter 9. Pyrolysis is a method in which a suitable
compound (the precursor) is subjected to
controlled thermal decomposition, the
2.5 Electrochemical Methods - residue being the product to be synthe-
Anodic Oxidation sized. Pyrolysis of organometallic precur-
sors is an established way of producing ad-
Amorphous oxide layers can be grown vanced ceramics, namely polycrystalline
on the surface of a metal of semiconductor SiC and Si 3 N 4 .
by making it the anode in an electrolytic As far as non-crystalline materials are
cell in a variety of aqueous electrolytes concerned, pyrolysis is used in the synthe-
(Fig. 2-10). Al, Zr, Nb, and especially Ta sis of glass-like carbons. These were first
will oxidize when a current is passed obtained by pyrolysis of cellulose and then
through the cell under sufficient over- of thermosetting resins. Phenol-aldehyde
voltage, whereby a glass layer is formed resins were the starting materials for "vit-
with a thickness of up to several thousand reous carbon" (Cowlard and Lewis, 1967).
angstroms (Young, 1961; Vermilyea, 1960). "Glassy carbon" was obtained from fur-
Amorphous silica films can be grown on furyl-alcohol resin (Yamada and Sato,
Si substrate (Schmidt and Michel, 1957). 1962) and "vitro-carbon" from acetone-
Doped silica films have been obtained by furfural resin. Carbon fibers were manufac-
Schmidt and Owen (1964) and Crosset and tured by pyrolyzing spinned phenol resin
Dieumegard (1973). Anodic oxidation of fibers (Kawamura and Jenkins, 1970). The
details of these processes will be discussed
in Chapter 10 of this Volume which also
D.C. contains references to numerous patents.
Power
supply

2.7 Solution Methods;


"Sol-Gel" Processing of Glasses
Sample to be
oxidized
Cathode - (Anode) In polymer technology non-crystalline
or partly crystalline materials ("plastics")
are currently obtained in a direct way us-
ing methods of organic chemistry. This im-
Electrolyte
portant theme is the subject of Volume 18,
Figure 2-10. Anodization cell (schematic). "Processing of Polymers".
2.7 Solution Methods; "Sol-Gel" Processing of Glasses 103

There exists, however, a large array set 2,7.1 Methods of Gel Formation
of methods in which inorganic glasses may
The main steps of sol-gel processing are
be synthesized using methods of solution
summarized in Fig. 2-11. The different
chemistry. Sol-gel processes belong to this
variants developed depend on the way in
last group of syntheses: they are based on
which the initial gel is obtained and on the
the possibility of forming the disordered
forming process. As silica is the essential
network of the glass, not directly at high
ingredient of most of the glasses prepared
temperatures from a melt, but at low tem-
by sol-gel methods, our description will be
peratures from suitable compounds by
centered on silica-based gels. There are
chemical polymerization in a liquid phase.
three ways of obtaining them: (1) Hydroly-
In this way a gel is first formed from which
sis and polycondensation of organo-metal-
glass may be obtained both by the succes-
lic compounds (alkoxides) dissolved in alco-
sive elimination of the interstitial liquid
hols in the presence of a limited amount of
and by the collapse of the resulting solid
water. (2) Destabilization of silica sols (e.g.,
residue by sintering.
Ludox ®), pure of containing other metal
This "precursor-based" synthesis of ions added in the form of aqueous solu-
glasses, ceramics, and composites is cur- tions of salts. (3) Redispersion of fine dry
rently one of the most rapidly progressing silica particles in a suitable liquid medium
fields of materials science and engineering. by mechanical (shearing) action to form a
The "sol-gel" method of preparing glasses sol which gels spontaneously.
is being actively studied in leading labora-
tories all over the world, and in the last ten 2.7.1.1 Gel Formation from Alkoxides
years, the number of scientific publications
Metal alcoholates, also known as metal
in this field has shown an exponential in-
alkoxides M(OR) n , where M is a metal
crease.
(e.g., Si) and R an alkyl group (e.g., CH 3 or
Current research work in this field is to C 2 H 5 ), react with water and undergo hy-
be found in the Proceedings of the Inter- drolysis and polycondensation reactions
national Workshops on Gels: Gottardi which lead to the progressive formation of
(1982), Scholze (1984), Zarzycki (1986), a metal oxide. The overall reaction scheme
Sakka (1988), Aegerter (1990); the Interna- consists of at least two main steps:
tional Conferences on Ultrastructure Pro- (2-2)
cessing: Hench and Ulrich (1984, 1986),
Mackenzie and Ulrich (1988), Uhlmann 3 (2-3)
and Ulrich (1990); as well as in the series of
symposia "Better Ceramics through The resulting metal oxide is produced
Chemistry": Brinker et al. (1964, 1986, in the form of extremely small particles
1988). For general reviews, see Sakka ( « 2 nm) which may link to form a gel.
(1982), Zarzycki (1984), Rabinovich (1985). In reality, the situation is more complex;
The recent books by Klein (1988), Aegerter the reactions (Eqs. (2-2) and (2-3)) proceed
et al. (1989), and Brinker and Scherer simultaneously and are generally incom-
(1990) present different aspects of sol-gel plete. Hydrolysis may be achieved using a
technology. The excellent treatise of Her smaller quantity of water than that re-
(1979) should be consulted for details on quired by stoichiometry, and a number of
silica sols and gels. radicals R remain unreacted. Polyconden-
104 2 Special Methods of Obtaining Glasses and Amorphous Materials

Liquid ingredients

Mixing
Reacting

Figure 2-11. Principle of sol-gel processing (from Zarzycki, 1987 a).

sation is incomplete and the final product Bradley et al. (1978) and Andrianov (1955).
corresponds rather to the formula Since alcoholates and water are immis-
cible, the reagents are dissolved in alcohol,
(MOyOH),(OR) z (2-4)
generally methyl- or ethylalcohol. The use
In cases where several different com- of a common solvent can be avoided, how-
pounds (e.g., M(OR)n, M'(OR)J are re- ever, by subjecting the alcoholate-water
acted, a complexation step may precede
reactions Eqs. (2-2) and (2-3).
Table 2-1. Alkoxides used in gel synthesis.
In this way complex networks involving
several different cations, (e.g., M, M') may M M(OR)n
be produced:
Si Si(OCH3)4
-M-O-M-O-M- (2-5) Si(OC 2 H 5 ) 4
Al Al(O-iso C 3 H 7 ) 3
The use of alkoxides of Si, B, Ti, Zr, etc., Al(O-sec C 4 H 9 ) 3
leads to the formation of complex gels Ti Ti(O-C 2 H 5 ) 4
composed of small particles which prefig- Ti(O-isoC 3 H 7 ) 4
Ti(O-C 4 H 9 ) 4
ure the network of corresponding oxide
Ti(O-C 5 H 7 ) 4
glasses. B B(OCH 3 ) 3
Table 2-1 gives a list of organometallic Ge Ge(O-C 2 H 5 ) 4
compounds most frequently used in the Zr Zr(O-iso C 3 H 7 ) 4
synthesis of glasses by this method. For Zr(O-C 4 H 9 ) 4
Y Y(O-C 2 H 5 ) 3
details on the synthesis of alkoxides and
Ca Ca(O-C 2 H 5 ) 2
chemistry involving these compounds see
2.7 Solution Methods; "Sol-Gel" Processing of Glasses 105

mixture to ultrasound (Tarasevich, 1984). Amorphous spheroidal groupings of about


The "sonogels" obtained in this way are 1 to 2 nm are formed by a nucleation pro-
more dense due to the absence of the sol- cess similar to what occurs in the forma-
vent, and their structural properties are dif- tion of crystalline precipitates.
ferent from those of "classical" gels (Zar- At low pH values, particle growth stops
zycki, 1991). once the size of 2-4 nm is reached. Above
The water necessary for hydrolysis can pH 7, particle growth continues at room
be taken from the atmosphere (as in the temperature until particles of about 5 -
case of thin coatings) or more generally 10 nm in diameter are formed, and then it
added to the solution in a controlled slows down. At higher temperatures parti-
amount. Other cations may also be intro- cles are negatively charged, and they repel
duced in the form of alcoholic or aqueous each other. Growth continues without ag-
solutions of salts (nitrates, acetates, etc.). A gregation, resulting in the formation of sta-
carefully controlled amount of a catalyst, ble sols.
either an acid (hydrochloric, nitric, or Commercial silica hydrosols (e.g., Lu-
acetic acid) or a base (ammonia, amines, dox®, Nalcoag®, Nyalcol ®, Snowtex®)
etc.), is added. The gelling time depends on are stable sols with 20-50 wt.% SiO2.
the pH, the temperature, the amount of They are made up of dense silica particles
water, and the nature of the catalyst. with an average diameter of between 7 and
The structure of the gel depends very 21 nm. The pH is between 9 and 11.
much on the nature of the catalyst used: To obtain a gel from a stable sol, the sol
acid catalysis leads to filamentous struc- must be destabilized either by a tempera-
tures with a low degree of reticulation of ture increase or by the addition of an elec-
the - M - O - M - chains, while basic cataly- trolyte. An increase in temperature reduces
sis produces more compact spheroidal par- the amount of intermicellar liquid by evap-
ticles with a higher internal degree of retic- oration and increases thermal agitation,
ulation. which in turn induces collisions between
particles and their linking in chains by con-
2.7.1.2 Gel Formation from Sols densation of surface hydroxyls.
The sol-gel transition should be distin-
Most colloidal solutions of silica (silica
guished from a precipitation or floccula-
sols) are either prepared by chemical con-
tion mechanism. In the latter mechanisms
densation methods, acidifying solutions of
separate aggregates are formed, whereas a
Na silicates, K silicates, and NH 4 silicates,
gelling involves a continuous three-dimen-
or made from hydrolyzable products such
sional particle network that invades the to-
as SiCl4 or Si(OR)4, where R is an alkyl
tal volume of the sol (Fig. 2-12).
group. The formation of silicic acid in
By electrolyte addition the pH of the sol
aqueous solutions is followed by polymer-
may be modified in order to reduce the
ization of monomers Si(OH)4 when its
electric repulsion between the particles (de-
concentration exceeds 100 ppm, which is
pending on the zeta potential). This is ac-
the limiting solubility in water at 25 °C.
complished by adding an acid to diminish
The polymerization reaction is based on
the pH to 5-6 to induce gel formation by
the condensation of silanol groups with the
aggregation. This conversion of sol into gel
elimination of water. (2-6)
is progressive, the growing aggregates (mi-
-Si-OH + H O - S i - -> - S i - O - S i - + H 2 O crogel) gradually invading the whole vol-
106 2 Special Methods of Obtaining Glasses and Amorphous Materials

temperature, the gelling time may vary


from minutes to months.
Sol
2.7.1.3 Redispersion Methods
Fine dry silica particles such as the com-
mercial "fumed silica" Cab-O-Sil®, or
Aerosil® obtained by flame oxidation of
SiCl4, can be mechanically redispersed in
water using a shear blender. At pH 2-7, a
sol is formed which will gel in a few hours.
SiO2 particles form agglomerates which
are linked by hydrogen bonds. SiO2 disper-
sions in organic liquids such as chloroform
or n-decanol were also prepared; they can
Figure 2-12. Difference between gelling and precipita- be readily gelled by the action of amines or
tion of a sol (schematic). ammonia vapor. Not only pure silica but
also SiO 2 -GeO 2 particles, obtained by the
method of flame oxidation for mixtures of
ume originally occupied by the sol. When gaseous SiCl4, TiCl 4 , GeCl 4 , were success-
about half of the silica has entered the gel fully gelled (Rabinovich, 1985).
phase, a rapid increase in viscosity is noted
(Fig. 2-13).
The mechanism of interparticle bonding J i
leading to microgels and gels involves the
attachment of two neighboring silica parti-
cles via the formation of Si-O-Si bonds
(Eq. (2-6)). Colloidal particles will form gels 2 - o"
only if there are no active forces which
4>
would promote coagulation into aggre- D
o
gates with a higher silica concentration (S)
o A
than the original sol. Metal cations, espe- Q_ o
1 -
cially the polyvalent ones, may lead to pre-
c*
cipitation rather than gelling: This is en- TO A
o Aoo
countered with some multicomponent gels.
In that case at least one gelling constituent a
a ° A A*o
O _
(generally silica sol) is required. Other con- 0 -
A
D

A
Q D
A

stituents may be added in the form of solu- A


ble salts (nitrates, sulfates, etc.) or organo-
metallic compounds.
By adjusting the temperature, concen- -1 I

tration, and especially the pH of the result- 0.90 1.00


T/Tfgel
ing sol, a homogeneous solution is ob-
Figure 2-13. Evolution of viscosity of various TMOS-
tained which may then be gelled in a con- alcohol-water mixtures approaching the gelling point
trolled way in order to avoid precipitation. as a function of the reduced time T/Tgel (from Mizuno
According to the composition, pH, and et al., 1985).
2.7 Solution Methods; "Sol-Gel" Processing of Glasses 107

2.7.2 Aging Effects


The freshly prepared "wet" gel consists
of a network of particles holding an inter-
stitial liquid - the solvent trapped during Neck formation
the gelling step is water in the case of hy- Figure 2-14. Strengthening of particle chains by depo-
drogels and mixtures of alcohols and water sition of silica at the necks due to differential solubil-
for the alcogels. The interstitial liquid still ity effect (from Zarzycki et al, 1982).
contains unreacted sol particles, which
progressively attach themselves to the net-
work.
Furthermore, there is a transport of
SiO2 from convex to concave parts due to
solubility effects which smooth the in- Secondary deposition
equalities between linked particles and con- Figure 2-15. Strengthening of chains during aging by
vert the chains into filaments (Fig. 2-14). secondary deposition of silica (from Zarzycki et al.,
Additional deposition of SiO2 from solu- 1982).
tion may further "nourish" and thus stiffen
the chains (Fig. 2-15). The syneresis effect
then sets in, whereby the network slowly
contracts and tends to progressively expel
106
the interstitial liquid in order to reduce the
internal interface. With time all these ef-
fects bring about a gradual increase in the
Young's modulus, E, of the wet gel (Fig. 105
2-16); the gel stiffens progressively, even if
evaporation of the interstitial liquid is pre-
vented.
u L H
Freshly gelled wet silica gel is an ex- Days

tremely fragile material, which behaves as Figure 2-16. Evolution of Young's modulus, E, as a
a brittle solid with conchoidal fracture. function of time for a Ludox gel (v: Poisson's number)
(from Zarzycki, 1988).
Gels prepared from Si alkoxides are pre-
dominantly elastic while those from col-
loidal solutions (Ludox®) show partly vis-
co-elastic or viscoplastic properties. Fig.
300
2-17 shows the critical stress concentration
coefficient Klc of some SiO2 gels, and Fig.
200
2-18 the corresponding fracture surface en-
ergy.
100

2.7.3 Drying 0 1 2 3 A 5
Days
The drying stage is necessary to free the Figure 2-17. Evolution of critical stress intensity fac-
solid network of the gel from the accompa- tor K1C as a function of time for a Ludox gel (from
nying interstitial liquid phase. Zarzycki, 1988).
108 2 Special Methods of Obtaining Glasses and Amorphous Materials

0.1 T(Nm" uid-air interface and inversely propor-


tional to the radius r of the pore; 6 is the
contact angle at the liquid-solid-air
boundary line. Considerable stresses may
-0.05
be generated in this way: Ap = 7.3 xlO 7
Nm " 2 for a pore radius r = 2 nm filled with
water, assuming perfect wetting (Fig. 2-19).
0 1 2 3 A 5 6
Differential stresses due to adjacent
Days pores then induce breaking if the tensile
Figure 2-18. Evolution of the fracture surface energy strength is exceeded. A detailed treatment
as a function of time for a Ludox gel (from Zarzycki, of drying, comprising the analysis of stress
1988). redistribution due to interstitial liquid
transfers was recently proposed by Scherer
(1988).
2.7.3.1 The Role of Capillary Forces
Elimination of the liquid phase leads to 2.7.3.2 Obtaining Monolithic Gels
dry gels, namely xerogels. When a "wet" In practice, a very long drying time is
gel is dried, the following sequence of necessary to preserve "monolithicity". This
events is generally observed on a macro- may reach hundreds of hours even for
scopic scale: small specimens with surface areas of a few
• progressive shrinkage and hardening square centimeters. Much effort has there-
• stress-development fore been spent to find more economical
• fragmentation ways of drying gels and still preserving
The chief difficulty is encountered in the their integrity.
preparation of bulk glass, where specimens All actions which tend to minimize the
of gel without any cracks are required. This capillary stress and increase the mechani-
problem, occurring in monolithic gels, was cal resistance of the network should en-
recently the object of intensive research. hance the probability of keeping the gel
Cracking during the drying stage is the
result of non-uniform shrinkage of the dry-
ing body, a well-known phenomenon in
108r
ceramic technology. The stresses arise not
only from the local differences in expan-
sion coefficients due to variable water con-
tent but primarily from the action of capil-
lary forces which become operative when
the pores start to empty and a liquid-air
interface is present in the form of menisci Q_
a
distributed in the pores of the drying gel. o
The magnitude of these forces is given by
Laplace's formula: 10£
10° 101 102
Ap = (2y cos9)/r (2-7) Pore radius in nm
Figure 2-19. Capillary pressure Ap in a drying gel as
The change in pressure Zip is proportional a function of pore-radius when the interstitial liquid is
to the specific surface energy y of the liq- (a) water (b) alcohol (after Zarzycki et al., 1982).
2.7 Solution Methods; "Sol-Gel" Processing of Glasses 109

monolithic. The following measures are


possible:
• Strengthening the gel by reinforcement
(aging)
• Enlarging the pores
• Tending toward monodispersity of the
pores
• Reducing the surface tension of the liquid
• Making the surface hydrophobic
• Evacuating the solvent by freeze-drying
• Operating in hypercritical conditions
where the liquid-vapor interface vanishes
Temperature
The last two methods are the most efficient
Figure 2-20. Principle of hypercritical solvent evacua-
ways of eliminating the destructive action
tion (from Zarzycki, 1984).
of the surface tension of the liquid sup-
pressing the liquid-vapor interface.
Hypercritical solvent evacuation (HSE) methanol) is added to the autoclave. The
consists in treating the gel in an autoclave autoclave is then closed and electrically
in hypercritical conditions for the solvent. It heated. When the critical temperature of
is directly applicable to alcogels produced methanol is exceeded, slow decompression
from alkoxides. Hydrogels cannot be di- followed by successive flushings with dry
rectly treated in this way as under hyper- argon eliminate the last traces of alcohol.
critical conditions for water, silica is solu- The autoclave is then cooled down and the
bilized. This has prompted the importance gel removed at ambient temperature (path
of the alkoxide method. Redispersion a,d,e). The gel, which contains air-filled
methods, on the other hand, permit the pores, is termed aerogel
obtention of wet gels with large pores by A number of experiments has shown
a double redispersion treatment. These that monolithicity depends on many vari-
pores facilitate solvent evacuation without ables:
the danger of cracking in the gels • the speed of heating
(Rabinovitch, 1985). • the proportion of the additional solvent
The HSE process is schematized in Fig. • the concentrations of organometallic
2-20, which shows the equilibrium curve compounds and
between the liquid and the gas phase of the • the water of hydrolysis
solvent. In order to ensure the continuity • the geometry of the sample and its size
of the liquid-gas transition, the path of the • the previous aging of the gel
thermal treatment must not cross the equi- Monolithic samples can be obtained with
librium curve. To circumvent the critical 100% certainty when these variables are
point C, a path such as a, b, d, e may theo- optimized (Zarzycki, 1982).
retically be used. The aerogels are hydrophobic due to
In practice this path is modified in the partial surface esterification and contain
following way: the open container which an appreciable percentage of adsorbed or-
contains the gel is placed inside an auto- ganic radicals. Their mechanical resis-
clave, and to obtain hypercritical condi- tance, however, is sufficient for these radi-
tions, a given quantity of solvent (e.g., cals to be eliminated by subsequent
110 2 Special Methods of Obtaining Glasses and Amorphous Materials

thermal treatment without loss of mono- resulting gels may be described using frac-
lithicity, and they can finally be converted tal concepts (Mandelbrot, 1983). A fractal
into a clear glass of excellent optical qual- cluster has a structure which becomes in-
ity. creasingly wispy as its dimensions increase.
Aerogels can be made with an exceed- In particular, its mass scales as r D , where r
ingly high porosity (close to 99%) and a is the radius of the cluster, and D the "frac-
pore size of a few nanometers, which makes tal dimension" which is smaller than three.
them excellent thermal insulators. For sil- The fractal dimension D may be obtained
ica aerogels thermal conductivity of the or- by a variety of methods. See, for example,
der of 0.01 W m " 1 K " 1 has been demon- Zarzycki (1987 b) for a synthetic presenta-
strated. Their refraction index may be close tion.
to 1, and they can be made translucent -
hence their application in Cerenkov radia-
tion detectors. (For these and other appli- 2.7.4 Curing-Sintering
cations, see Fricke, 1986.) The final structure of the dry gel will
Another method consists in adding a depend on the structure of the wet gel orig-
suitable substance to the sol before gelling inally formed in solution; it is a contracted
that will influence the subsequent behavior or a distorted version of the latter. The
of the sol during drying. The most success- constituent particles are coated with resid-
ful of these drying control chemical addi- ual OH groups which are partly eliminated
tives (DCCA) is formamide (Hench, 1986). during the transition from a particulate
Its effect seems to be a tendency toward the texture to a continuous solid. They may be
formation of gels with smaller but more detected and analyzed by conventional in-
uniform pores which favor drying in frared spectroscopic techniques.
monolithic form. To transform the particulate structure of
a dried gel into continuous glass, the ele-
mentary particles must fuse together, re-
2.7.3.3 Structural Aspects
sulting in progressive pore elimination.
The gelling process, the structure of the This is achieved by heating the gel in order
resulting wet gels, and that of the xero- and to promote diffusion phenomena and vis-
aerogels have been the object of numerous cous flow. During this heat-treatment the
studies on various systems, the detailed de- residual OH and OR groups will first tend
scription of which is outside the scope of to be eliminated in the form of H 2 O and
the present article. The use of small-angle ROH which is accompanied by an addi-
X-ray scattering (SAXS) combined with tional polymerization of the system:
spectroscopic methods (IR, Raman, NMR) (2-8)
and electron microscopy has permitted the - S i - O R + O H - S i - -> - S i - O - S i + ROH
various aggregation theories to be tested,
and the results of these methods have led to The escape of residual products from
structural models. closed pores may constitute a problem; the
Gelling may be explained either using organic residues are finally carbonized at a
Flory's theory, familiar in polymer chemis- higher temperature which brings about a
try, or by percolation theories, which are coloration of the gel and leaves carbona-
more in favor with the physicists. The ceous particles in the glass. It is therefore
structure of growing aggregates and of the important to favor the escape of residues
2.7 Solution Methods; "Sol-Gel" Processing of Glasses 111

before complete closure of the pores, and tween phenomena which lead to densifica-
oxidation treatments are often necessary to tion and those which promote crystalliza-
eliminate certain organic groups. For pure tion.
SiO2 gels this oxidation treatment is car- The TTT (time-temperature-transfor-
ried out at 300-400 °C. It is important to mation) diagrams are a convenient way of
define the heating schedule in each particu- studying the problem of devitrification ver-
lar case in order to eliminate the unwanted sus compaction in order to define the ap-
residues without impairing monolithicity propriate thermal treatment (Zarzycki,
before the onset of viscous flow. 1982 b). The TTT diagrams show the time
Occluded OH groups and H 2 O may ty required to obtain a determined crystal-
cause bloating on heating at high tempera- lized fraction y as a function of the temper-
tures - even if the specimen has remained ature T. Treating y as a parameter, a set of
monolithic up to this stage. Residual OH Cy curves is obtained which represent the
groups may be eliminated by chlorination kinetic behavior of the system. In particu-
treatments if very low OH levels are re- lar, if y0 corresponds to the smallest crys-
quired in the final glass (e.g., for optical tallized fraction detectable by analytical
fibers applications). On the other hand, oc- techniques, the curve Cyo represents a fron-
cluded water may be used in foaming pro- tier not to be crossed during a thermal-
cesses, e.g., in blowing gel particles into treatment schedule if crystallization is to
microspheres (see Sec. 2.7.5.4). be avoided (generally y0 = 10 ~6 is adopted,
see Chapter 3).
2.7.4.1 Viscous Flow Sintering The relative positions of the thermal-
treatment path during densification and
Densification is essentially a sintering
the Cyo curve of the gel determine the pos-
process by which the pores of a dry gel are
sibility of obtaining glassy or crystallized
eliminated, and the initially opaque mate-
materials at the end of the compaction pro-
rial progressively converted into clear bulk
gram. For example, (Fig. 2-21) if there is no
glass. After elimination of residues, the
danger of devitrification using path (a) for
driving force in this process is supplied by
the surface energy of the porous gel. This
tends to reduce the interface, thus eliminat-
ing the pores, the collapse being governed,
in the case of glasses, by Newtonian viscous
flow. Extra pressure, as in hot-pressing
techniques, may be applied externally to
speed up the process (Decottignies et al.,
1978). The theoretica aspects of sintering
are presented in Chapter 3 of this Volume.

2.7.4.2 Devitrification Kinetics -


Use of TTT Diagrams
Time
During densification the gel will tend to
Figure 2-21. Use of TTT diagrams for determining
crystallize (devitrify) at the same time. The sintering heat treatment without crystallization (from
successful conversion of gel into glass Zarzycki, 1982 b. Reprinted by permission of the
therefore depends on a competition be- American Ceramic Society).
112 2 Special Methods of Obtaining Glasses and Amorphous Materials

a gel corresponding to Cl9 this will no recent years - hypercritical solvent evacua-
longer be true for the curve of C 2 , the same tion and drying chemical control additives
path would lead to crystallized material. (DCCA) have proved effective against
The solution would then be either to cracking.
shorten the sintering time, e. g., by applying In the laboratory, pure SiO2 glasses, as
a suitable external pressure (path (b)), or to well as those combining SiO2 with other
increase the temperature for a short time oxides (e.g., B 2 O 3 , TiO 2 , GeO 2 , P 2 O 5 ,
using the technique of "flash-pressing" ZrO 2 , etc.) were successfully prepared.
(path (c)). Glasses containing oxides of alkali and al-
In the case of gels the position of the kaline-metals sometimes prove more diffi-
curves C strongly depends on the impuri- cult to obtain because of the tendency of
ties of the material and, in the first instance, gels to devitrify during the sintering stages.
of water content which influences the vis- The difficulty linked with monolithicity
cosity, as well as the surface energy of the can be avoided if hot-pressing techniques
material. are used to compact gels in a granular
form; this, however, limits the size of the
2.7.5 Forming Processes specimens. In industrial practice the early
attempt in 1970 by Owens-Illinois (USA)
In the classical process, the resulting at commercializing bulk gel-made glass
melt is generally immediately formed into was discontinued because of the high cost.
the desired end products: sheet glass, hol- However, the manufacture of sizeable glass
low ware, or fibers. In sol-gel technology pieces of pure SiO2 for optical applications
the various forming operations have to oc- has been reported (Hench, 1986).
cur before or during the gelling stage (e.g.,
Advanced glasses for optical-fiber pre-
molding an object, forming a thin coating,
forms (SiO2 doped by GeO 2 , P 2 O 5 , or
or spinning a fiber); the drying-curing and
B 2 O 5 ) have been successfully made, but
sintering stages simply consolidate the
the corresponding industrial applications
original shape produced at low tempera-
have not yet followed.
tures (Fig. 2-11).
The nature of the processes during 2.7.5.2 Thin Films
gelling and subsequent drying, which are of
a diffusional nature, favors, however, those At the present time, the main industrial
configurations in which at least one of the applications recognized for sol-gel meth-
dimensions is small: Thin films, fibers, and ods are in the production of thin glass coat-
small particles (or shells) are current exam- ings by Schott Glass (FRG). They use the
ples, and it is significant that the first estab- alkoxide method to modify the spectral
lished industrial applications of the sol-gel transmission of flat glass for architectural
route were precisely in the field of thin coat- applications (Schroeder, 1969; Dislich,
ings. 1971, 1988).
In the method of dip coating (Fig. 2-22),
a sheet of glass is first immersed in a tank
2.7.5.1 Bulk Glass
containing a dilute solution of suitable alk-
It is possible to produce bulk pieces of oxide precursors and then slowly with-
glass if cracking of gels during drying is drawn at a constant rate. This leaves a su-
avoided. This problem of obtaining mono- perficial film of equal thickness which is
lithic gels has been extensively studied in then reacted with water vapor from the
2.7 Solution Methods; "Sol-Gel" Processing of Glasses 113

surrounding atmosphere to induce hydrol- W////////////////M*--Gel film


(a)
ysis and polymerization. The glass is then <=—Glass substrate
dried and baked in an oven at ^500°C;
successive layers of several hundred
angstroms may be applied up to a total ^-Stamper
thickness of « 3000 A, Thicker films tend (b)
to craze or peel away.
Other methods consist in applying an
even initial liquid film by spinning (e.g., for
optical components of circular shape) or
spraying. Solar reflective TiO 2 coatings \
Electric furnace
containing Pd or Au are manufactured by (c)
these methods. Antireflective coatings,
contrast-enhancing coatings and protec- ////A
tive coatings for optical surfaces against
laser damage as well as electrically conduc- Wn^BnfIIh7fIIhTfIJhTfIJhWI\<-Glass film with
fine pattern
tive layers have also been produced in this (d)
manner (Mukherjee and Lowdermilk,
1982; Dislich, 1988; Pettit et al., 1988). Figure 2-23. Patterning process of gel coatings (from
Tohge et al., 1988).
An interesting application of thicker sol-
gel films of about one micron, which may
be superficially patterned by pressing, is 2.7.5.3 Fibers
reported for the production of supports for
Continuous glass fibers may be pro-
recording disks for audio-visual purposes
duced by sol-gel methods. On approaching
(Fig. 2-23), (Tohge et al, 1988).
gelling point, the solution is drawn into a
gel fiber, which is then converted into glass
by heating. The composition of the starting
7"~5OO°C
solution must be carefully adjusted to ren-
Glass -
sheet
der it spinnable. In general low water con-
tent for hydrolysis and an acid catalyst are
Film -=
thus required. The cross section of the
fibers prepared in this way may not be cir-
H20 cular. The process requires strict viscosity
Vap. control. Pure SiO2 fibers as well as those of
SiO 2 -Al 2 O 3 , SiO 2 -ZrO 2 , SiO 2 -ZrO 2 -
ROH
Vap.
Na 2 O and SiC^-A^C^-I^C^ systems
have been prepared (Sakka, 1988 b; Sow-
man, 1988; La Course, 1988).

2.7.5.4 Hollow Glass Microspheres


Hollow glass microspheres are used as
a b c fillers in plastic resins or paints and also in
Figure 2-22. Thin-film deposition by dip-coating pro- a more sophisticated version as targets for
cess (schematic). inertial confinement fusion (ICF) in ther-
114 2 Special Methods of Obtaining Glasses and Amorphous Materials

monuclear fusion research. They are pro- cess, which is performed at lower tempera-
duced from gels which are first dried, then tures, and thereby reduces the risk of
crushed and sieved. The resulting powder contamination.
is subsequently fed into an electrical verti- A substantially lower elaboration tem-
cal drop tower furnace where the gel parti- perature, excellent homogeneity obtained
cles, falling freely, are blown and vitrified directly, and a high degree of purity are the
into spherical shells by residual gas con- main advantages attributable to the sol-gel
tained in the gel. Shells of up to 1000 jim process. Is this enough to make the process
with uniform wall thickness of 0.4-20 Jim competitive with the classical glass-melting
were produced for ICF experiments practice?
(Downs et al, 1988). The lower elaboration temperature,
from which energy saving might be ex-
pected, is largely offset by the high cost of
2.7.6 Advantages and Disadvantages the initial ingredients necessary for making
of the Sol-Gel Process the gel. In addition, organometallic precur-
As the sintering operation is carried out sors are not always available at present for
at temperatures much lower than those re- the more exotic cations that might be re-
quired for the melting of glass-forming quired in some cases, and the initial formu-
components - practically in the vicinity of lation of the solution leading to a proper
the transition temperature - the process is gel (without flocculation) can be a very dif-
particularly attractive for the production ficult task indeed.
of those glasses which require high melting The subsequent treatment of the gel, the
temperatures (e. g., SiO2 glass can be made drying-curing and sintering stages, are also
at 1200 °C instead of at 2000 °C). more complicated and time-consuming in
The second important characteristic of practice than the direct melting and fining
the process is that final homogeneity is di- involved in classical glass processing. Fur-
rectly obtained in solution on a molecular thermore, they are specific to a given com-
scale. This can be compared to the diffi- position and the process has to be "tai-
culties of obtaining homogeneous glasses lored" for each new glass, which requires a
in the classical way, particularly when one complete preliminary study in each case.
of the components is more volatile or when It seems therefore that the sol-gel pro-
the resulting melts possess a high viscosity cess can only be competitive in areas of
which hinders efficient mixing of the con- advanced technology (high-tech areas),
stituents. In some cases it is then necessary and that neither window nor bottle glass
to remelt the original batch several times will ever be made industrially in this way.
to reach the necessary compositional uni-
formity. This in turn increases the likeli-
hood of contamination from crucible walls, 2.7.7 Future Trends
particularly at high temperatures, or dur-
ing repeated crushing procedures. What really differentiates the sol-gel
In the sol-gel route the wet gel may, in route from the classic igneous route is es-
principle, be obtained with a degree of pu- sentially the fact that an inorganic gel is a
rity which depends only on the starting two-phase system where each of the two
ingredients. The degree of purity of the fi- phases can be influenced separately by the
nal glass will depend on the sintering pro- preparative methods.
2.7 Solution Methods; "Sol-Gel" Processing of Glasses 115

In the classical method of obtaining dered network is built up are essentially


glasses, the structural disorder is produced chemical polymerization, polycondensa-
by progressive breakdown at high temper- tion, cross-linking, etc., processes familiar
ature of different crystalline components, in polymer chemistry. In this way elemen-
and the resulting melt is a collection of tary particles, filaments, etc., are produced
more or less polymerized anions and frac- which progressively link up to produce
tions of chains with interdispersed accom- first a colloidal solution - a sol - and then
panying cations. For a given melt the dis- a gel, when these elements unite into a
tribution of these entities depends es- reticulated network spanning the volume
sentially on the equilibrium conditions in offered. A gel is essentially a system consti-
the melt, i.e., on the temperature and atmo- tuted of two phases: a solid backbone im-
sphere of the furnace which controls the mersed in an interstitial liquid. The two
oxidation-reduction changes. This high- phases are intimately mixed on a very fine
temperature situation is preserved during scale.
quench, and the polyanionic distribution It is possible to change the nature of this
reflects the equilibrium conditions in the second phase by various operations (Fig.
melt. Apart from systems which undergo 2-24). In the drying process the liquid was
phase separation (either in the liquid or simply replaced by a gas-solvent vapor and
sub-liquidus), the quenched melt is a one- air leading to aerogels.
phase system with frozen-in local composi- Using exchange processes, one liquid
tional fluctuations. The equilibrium condi- may be substituted for another; e.g., water
tions cannot be influenced to a great extent may be replaced by alcohol to enable hy-
except by initial compositional changes. percritical treatment of aquagels. Foreign
On the other hand, if we consider the reactants may be diffused into gels via the
processes which lead to the constitution of interstitial liquid whereby chemical reac-
a gel, the various steps by which the disor- tions, precipitation, etc., may be produced

Interstitial
liquid Backbone

Solvent
exchange Hypercritical
^ drying

Aerogel

Reaction
Figure 2-24. Examples of
exchange methods com-
bined with sol-gel process-
— Drying -Sintering • ing to obtain composite
materials (from Zarzycki,
Dry gel 1987 a).
116 2 Special Methods of Obtaining Glasses and Amorphous Materials

within the second phase or also within the Anantharaman, T. R., Suryanarayana, C. (1971), J.
Mater. Sci. 6, 1111-1135.
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Rep. Ritu A-33, 163.
glass composites may be obtained on a Aoki, K., Toda, Y, Fukamishi, K., Masumoto, T.
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(1984), Better Ceramics Through Chemistry, Vol.
For example, gels containing suitable 32. Amsterdam: North Holland.
dyes may be prepared for advanced nonlin- Brinker, C. I, Clark, D.E., Ulrich, D. R. (Eds.)
(1986), Better Ceramics Through Chemistry II, Vol.
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MRS.
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ited possibilities of synthesis of hybrid Chen, H. S., Miller, C. E. (1970), Rev. Sci. Instrum.
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49-54.
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507.
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Attempts to apply the sol-gel techniques Soc. 120, 526.
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2239551, April 21.
where the inherent heterogeneity of melt- Datta, R.K., Roy, D. M., Faile, S.P., Tuttle, O.F.
obtained glasses could be improved, or (1964), J. Am. Ceram. Soc. 47, 153.
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Phys. 31, 1675-1676.
being investigated initially and thus com- Decottignies, M., Phalippou, I, Zarzycki, J. (1978), /.
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Preforms, Electronics and Specialty Shapes: Klein,
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2.8 References Downs, R.L., Ebner, M. A., Miller, W.J. (1988),
"Hollow Glass Microspheres by Sol-Gel Technol-
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3 Glass Formation and Relaxation
George W. Scherer

E.I. DuPont de Nemours & Co.,Wilmington, DE, U.S.A.

List of Symbols and Abbreviations 121


3.1 Introduction 124
3.2 Glass Formation from the Melt 124
3.2.1 Nucleation of Crystals 125
3.2.1.1 Homogeneous Nucleation 125
3.2.1.2 Heterogeneous Nucleation 126
3.2.2 Crystal Growth 127
3.2.2.1 Interface Control 127
3.2.2.2 Diffusion Control 128
3.2.3 Kinetics of Glass Formation 129
3.2.3.1 Critical Cooling Rate 130
3.2.3.2 Nonisothermal Analyses 131
3.2.3.3 Simplified Model 132
3.2.3.4 Heterogeneous and Transient Nucleation 133
3.2.3.5 Factors Favoring Glass Formation 134
3.3 Sintering and Crystallization 134
3.3.1 Sintering 134
3.3.2 Competition Between Sintering and Crystallization 136
3.4 The Glass Transition 137
3.4.1 Phenomenology 138
3.4.1.1 Cooling Rate Dependence of Tg 138
3.4.1.2 Fictive Temperature 139
3.4.1.3 Hysteresis 141
3.4.1.4 Nonlinearity 141
3.4.1.5 Nonexponential Relaxation Function 142
3.4.2 Thermodynamic Aspects 144
3.4.3 Theories of Relaxation 146
3.4.3.1 Rheological Models 146
3.4.3.2 Kinetic Models 148
3.4.3.3 Relaxation Models 150
3.4.4 Phenomenological Models 151
3.4.4.1 Tool's Equation 151
3.4.4.2 Narayanaswamy's Theory 153
3.5 Viscoelasticity 155
3.5.1 Elasticity, Stress Relaxation, and Creep 156
3.5.1.1 Elasticity 156
Materials Science and Technology
Copyright © WILEY-VCH Verlag GmbH & Co KGaA. Allrightsreserved.
120 3 Glass Formation and Relaxation

3.5.1.2 Creep and Stress Relaxation 157


3.5.1.3 Viscosity 159
3.5.2 Temperature Dependence 160
3.5.2.1 Equilibrium Liquid 160
3.5.2.2 Nonequilibrium Liquid 162
3.5.3 Calculation of Thermal Stresses 163
3.5.3.1 Glass-to-Metal Seals 164
3.5.3.2 Tempering 166
3.5.3.3 Annealing 169
3.6 References 171
List of Symbols and Abbreviations 121

List of Symbols and Abbreviations


A constant
a coefficient, radius
a (T) shift function
B constant
b coefficient
cp isobaric heat capacity
D transport coefficient
d dimension of space
Dc kinetic coefficient for transport across interface
DL lattice diffuson coefficient
E Young modulus
AE activation energy
en embryo containing n monomers
/ interface site factor
/(0) function of 0
g {v) function of v
G shear modulus
Ag free energy change
AgD activation barrier for transport
Agn free energy of formation of an embryo of n monomers
Agv free energy difference between unit volumes of crystal and liquid
Gd delayed elastic strain
H enthalpy
h Planck constant
h(T) function of T
h magnetic field
hf molar heat of fusion
Iv rate of homogeneous nucleation
Jt shear compliance or creep compliance
J2 dilatational compliance
K bulk modulus
K (T) function of temperature
kB Boltzmann constant
kn rate constants for the addition and removal of a monomer
Kp constant
/ thickness of seal
Ltj phenomenological transport coefficients
mt number of neighbors in "up" position
Mp relaxation function of property p
n number of pores per unit volume of liquid phase
n stiffness ratio
n* number of embryos larger than r*
N1 number of monomers remaining in the liquid phase
122 3 Glass Formation and Relaxation

Avogadro number
"d refractive index of a liquid in equilibrium at Tx
number of embryos with n monomers
nv number of molecules of nucleating phase per unit volume
P pressure
q cooling rate
heating rate
r distance vector
biaxial relaxation function
r, r* radius, critical radius
Re critical cooling rate
R
s
ideal gas constant
s interfacial area
sc configurational entropy
s
f entropy of fusion
T temperature
t time
TiV fictive temperature for volume V
% fictive temperature
glass transition temperature
TK Kauzmann temperature
TL liquidus temperature
time corresponding with the "nose" method
Tn temperature corresponding with the "nose" method
Tr reduced temperature
TR room temperature
Ts setting temperature
TK temperature of crossover experiment
u growth rate
V volume
V volume fraction
vm molar volume
w width of seal
wk weighting factors
W* thermodynamic barrier to nucleation
w,w0 relaxation rate, primary relaxation rate
X nonlinearity parameter
x, y, z stress axes
z number of molecules
Z 1 ? —Z N set of order parameters

a thermal expansion coefficient


P exponent with a value between 0 and 1
y constant near unity
interfacial energy (solid/liquid; liquid/vapor)
List of Symbols and Abbreviations 123

5 height of hierarchical energy barriers


s volumetric strain
rj viscosity
9 contact angle between crystal a n d nucleating heterogeneity
x isothermal compressibility
X j u m p distance size of the diffusing species
Aji potential barrier per molecule hindering rearrangement
v vibration frequency, Poisson ratio
FITP Prigogine-Defay ratio
Q relative density, density of sites
o hydrostatic (or dilatational) stress
G{ spin state
T duration of period of transient nucleation
T relaxation time
TU uniaxial relaxation time
0X (t\ <P2 (t) functions
CD attempt frequency
co (r) energy transfer rate
coc characteristic time
AG Adam-Gibbs
CRS cooperatively rearranging subsystem
KWW Kohlrausch-Wiliam- Watts
PFT partial fictive temperatures
SR structural relaxation
TRS thermorheologically simple
TTT time-temperature-transformation
VE viscoelasticity
VFT Vogel-Fulcher-Tamman
124 3 Glass Formation and Relaxation

3.1 Introduction ing a glass object by sintering of a powder


compact or gel. The degree of crystalliza-
When a liquid is cooled below the liq- tion that occurs during sintering is rela-
uidus temperature (TL) it enters a state of tively insensitive to thermal history, but
metastable equilibrium. If the thermody- does depend strongly on pore size and ap-
namic barrier to nucleation can be over- plied pressure.
come, a crystal of the equilibrium phase is If nucleation does not occur, the liquid
formed and the volume of the system de- remains in metastable equilibrium below
creases discontinuously, as shown in Fig. TL and continues to contract at the high
3-1. In Section 3.2 we briefly review the rate corresponding to the thermal contrac-
theory of nucleation and growth, and es- tion coefficient of the equilibrium liquid. At
tablish the parameters that control the de- lower temperatures the atomic mobility of
gree of crystallization during cooling. The the liquid decreases, and eventually the
goal is to predict the critical cooling rate, atoms become trapped in fixed positions.
which is the minimum cooling rate that This occurs over a range of temperature
prevents the formation of a detectable de- called the glass transition region, which is
gree of crystallinity. discussed at length in Section 3.4. The glass
Of course, as indicated in the preceding transition temperature (Tg) is generally de-
chapter, glasses are formed in many ways fined as the point of intersection of lines
other than cooling from the melt. In Sec- extrapolated from the glass and metastable
tion 3.3 we examine the problem of form- liquid ranges (see Fig. 3-1). In the glass
transition range, the properties of the liq-
uid vary with time at a rate that is readily
detected by human observers. This has im-
Equilibrium liquid portant implications for stress develop-
ment during cooling (especially for glass-
Metastable liquid
containing composites), because the vis-
cosity that controls the rate of stress relax-
Glass transition
ation is a function of time as well as tem-
£ Glass
perature. This problem is discussed in Sec-
tion 3.5.

Crystal
3.2 Glass Formation from the Melt
A glass is typically formed by homoge-
Figure 3-1. Volume change during cooling of a liquid.
If nucleation of crystals occurs easily, the volume de- nizing the components in the liquid state at
creases discontinuously at the liquidus temperature, a temperature well above TL, then cooling
TL. Otherwise, the liquid remains in metastable equi- below Tg. The cooling rate must be great
librium until reaching the glass transition tempera- enough so that no significant quantity of
ture, where structural rearrangement is kinetically ar-
crystals can form. The critical rate depends
rested. Further contraction results from the decreas-
ing amplitude of vibration of the atoms around fixed on the kinetics of nucleation and growth,
positions (as in the crystal), so the slopes are similar so we begin by discussing the standard the-
for the glass and crystal. ories for those processes.
3.2 Glass Formation from the Melt 125

3.2.1 Nucleation of Crystals stituted into Eq,(3-3), the critical radius is


found to be
3.2.1.1 Homogeneous Nucleation
r*^4{VJNA)^ (3-6)
The barrier to nucleation arises from the
interfacial energy (ySL) between the crystal which is just 4 formula units for the crystal-
and liquid phases. The free energy change lizing compound, so r * ^ l nm. However,
(Ag) on growing a spherical crystal to at small undercooling (TL—T), the liquid
a radius r is given by (Uhlmann and and crystal are in equilibrium, so Agv = 0
Chalmers, 1965; Christian, 1975): and the radius of the critical nucleus is in-
finite; thus, homogeneous nucleation (where
Ag=-(4n/3)r3Agv (3-1) crystals form directly from the liquid) only
where Agv is the difference in free energy becomes favorable at large undercoolings.
between unit volumes of the crystal and Growth of embryos is assumed to occur
liquid. Since energy is expended to form by reactions of the type
the interface, the high surface-to-volume
ratio of small crystals inhibits their growth. K '" (3 ?)
"
The break-even point occurs at the critical where en is an embryo containing n
radius (r*), where "monomers" (e.g., formula units) and the
dAg kn are constants for the addition and re-
= 0 (3-2) moval of a monomer. If equilibrium were
dr
established, the number of embryos with n
Crystals with radii smaller than r* are monomers (Nn) would be
called embryos, and they tend to shrink
because dAg/dr>0 when r<r*; larger Nn=NlQxp(-Agn/kBT) (3-8)
crystals are called nuclei, and they grow where Nt is the number of monomers re-
spontaneously because for them dAg/dr maining in the liquid phase and Agn is the
< 0. The critical radius is found by substi- free energy of formation of an embryo of n
tuting Eq.(3-1) into (3-2): monomers. However, there is no equilib-
r* = 2ysL/Agv (3-3) rium, because embryos larger than the crit-
ical size (ft* monomers, or radius r*) grow
The interfacial energy can be related to the rapidly and are removed from the system.
molar heat of fusion, Ahf, by (Turnbull, Instead, a steady state develops, where the
1964) rate of the forward reaction in Eq. (3-7) be-
comes independent of time and n. The nu-
" - ' "U, (3-4) cleation rate increases during the transient
period (of length T) while the steady-state
where NA is Avogadro's number and Vm is distribution of embryos is developing. The
the molar volume. The free energy change
can be approximated by (Hoffman, 1958)
t Thompson and Spaepen (1979) find that Hoff-
Agv*Ah(Tr(l-Tt)/Vm (3-5) man's approximation is appropriate for materials
with a large change in cp at TL, but it does not work
where Tr is the reduced temperature, Tr = well for metals; they recommend replacing the factor
T/7J. As we shall see, the maximum nu- of Tx with 2 Tr/(1 + Tt). Takahashi and Yoshio (1973)
also find that Eq. (3-5) is not accurate for alkali disil-
cleation rate occurs in the range 0.5 < Tr icates; better results are obtained by neglecting the
<0.7, so when Eqs.(3-4) and (3-5) are sub- factor of T .
126 3 Glass Formation and Relaxation

kinetics of transient nucleation are very well and James (1979) concluded from a study
described by the theory due to Kashchiev of nucleation in lithium disilicate glasses
(1969), a fact that has been verified by ex- that the temperature dependence of the nu-
periment (James, 1974) and by computer cleation rate was well represented by the
simulations (Kelton et al, 1983). theory, except at very large undercoolings,
Substituting Eq.(3-6) into Eq.(3-1) we but the magnitude of the measured rate
find the free energy of the critical nucleus, was 20 orders of magnitude larger than
which is the thermodynamic barrier to nu- predicted! Later it was shown (Zanotto
cleation: and James, 1985) that the temperature de-
pendence was indeed predicted correctly
Ag{r*) = W* =
"5 A (3.9) by Eq. (3-13), if viscosity values and nucle-
ation rates were measured in the same
The rate of formation of critical nuclei, or glass; however, the magnitude of Iv was
rate of homogeneous nucleation (Iv) is given still grossly in error. Finally, James (1985)
by (James, 1985; Zanotto and James, 1985) showed that the magnitude could also be
brought into agreement by allowing for a
;n v vexp weak (and physically reasonable) tempera-
ture dependence in y^.
where nv is the number of molecules or
formula units of nucleating phase per unit 3.2.1.2 Heterogeneous Nucleation
volume, v is a vibration frequency, v&
In most real systems, crystals result from
kBT/h, where k is Boltzmann's constant
heterogeneous nucleation, where foreign
and h is Planck's constant; AgD is the acti-
material provides a surface that facilitates
vation barrier for transport across the nu-
the formation of a critical nucleus. As indi-
cleus/liquid interface, and W* is the ther-
cated in Fig. 3-2, a nucleating agent (such
modynamic barrier to nucleation defined
as laboratory dirt, which is largely com-
in Eq. (3-9). It is conventionally assumed
posed of aluminosilicates) is effective if it
that transport at the interface is related to
provides a low-energy interface with the
a diffusion coefficient,
crystal. In that case the energy invested to
D = v X1 exp ( - AgD/kB T) (3-11) form the nucleus is smaller and the rate of
where X is a jump distance, of the order of
atomic dimensions. It is further assumed t Weinberg and Zanotto (1989 a) argue that the use
that D can be related to the viscosity (rj) by of the Stokes-Einstein equation, Eq. (3-12), is unjusti-
the Stokes-Einstein equation fied. Based on the very successful theory of Kash-
chiev (1969), they propose that the temperature-
kBT dependence of the transient time x gives a better rep-
D= (3-12) resentation of the kinetics of transport at the crystal/
liquid interface. Using measured values of x and Iv,
they find that the predicted and measured values of
so that the nucleation rate are not in agreement at large un-
dercoolings. However, Kelton et al. (1983) found in
W* their computer simulations that the temperature de-
exp - (3-13) pendence of the transient time was not the same as for
transport at the interface, and the difference was in
The validity of Eq. (3-13) has been exten- the right direction to account for the results reported
by Weinberg and Zanotto, so the standard theory is
sively investigated. James (1985) gives an probably correct after all, even with the use of the
excellent account of this work. Rowlands Stokes- Einstein approximation.
3.2 Glass Formation from the Melt 127

Unfavorable contamination by particles is most likely to


yr > yY occur at the surface, and these heterogenei-
sv SL
ties can be potent nucleating agents.

3.2.2 Crystal Growth


3.2.2.1 Interface Control
The standard theory for crystal growth
is discussed in several good reviews (Jack-
son etal., 1967; Uhlmann, 1969, 1972 a).
Crystal: When growth is controlled by attachment
Liquid i
Vapor • of atoms to the interface, the growth rate
(u) can be written
Figure 3-2. Schematic illustration of homogeneous
and heterogeneous nucleation; 6 is the contact angle
between the crystal and the nucleating heterogeneity.
where Dc is the kinetic coefficient govern-
ing the rate of transport at the crystal/liq-
nucleation is faster. For a nucleus in the uid interface, / is the interface site factor
form of a spherical cap growing on a (i.e., the fraction of sites on the interface to
flat substrate, the barrier to heterogeneous which an atom can attach), and the quan-
nucleation is given by (Uhlmann and tity in brackets is the thermodynamic fac-
Chalmers, 1965) tor determining the probability that an
(3-14) atom on the crystal surface will remain
there, rather than jumping back into the
where liquid; Vm is the molar volume, .Rg is the
ideal gas constant, and Agv is the same free
/ (0) = (2 + cos 6) (1 - cos 0)2/4 (3-15)
energy that appears in Eq. (3-1). The coeffi-
and 6 is the contact angle between the crys- cient Dc is generally identified with D in
tal and the nucleating heterogeneity, as il-
lustrated in Fig. 3-2. The function f(6\
shown in Fig. 3-3, substantially reduces the
barrier to nucleation when the contact an-
gle is small (<90°). This allows nucleation
to occur at relatively small undercoolings,
where homogeneous nucleation is improb-
able.
Heterogeneities are responsible for the
appearance of crystals at small undercool-
ings, and for the occurrence of crystalliza-
tion originating at the surface of a body of
0 20 40 60 80 100 120
glass. As illustrated in Fig. 3-2, a free sur- e
face is an unfavorable site for homoge- Figure 3-3. Function f(0), defined in Eq. (3-15),
neous nucleation, because of the high en- causes drastic reduction in barrier to nucleation when
ergy of the solid/vapor interface. However, contact angle 6 is small.
128 3 Glass Formation and Relaxation

Eq.(3-ll) and approximated using the ceeds, the rejected layer increases in thick-
Stokes-Einstein equation, as in Eq.(3-12). ness, so that diffusion must occur over
A material with an entropy of fusion greater and greater distances; conse-
(Asf=Ahf/TL) less than 2Rg is expected to quently, the growth rate decreases with
develop a rough liquid/crystal interface time according to
(Jackson et al, 1967), so the interface site
uocr112 (3-20)
factor will be near unity. In such cases, for
small undercoolings Eq. (3-16) reduces to Once a diffusion layer forms, as indi-
cated in Fig. 3-4, any perturbation that
Dc\ (As, forms on the interface enters a region
RgT where the undercooling is greater, so it
(3-17) grows faster. This situation is called consti-
where the second equality follows from tutional supercooling (Chalmers, 1964), and
Eq. (3-5). If the entropy of fusion is > 4 Rg, it accounts for the instability of smooth
the crystal/liquid interface is smooth, and interfaces in systems crystallizing under
attachment is relatively difficult. If growth diffusion control. Such systems typically
occurs at the ledge of a screw dislocation, exhibit dendritic ("tree-like") or spherulitic
then / increases in proportion to the un- morphologies; the latter consists of den-
dercooling:

(3-18)

If growth advances by formation of disk- TL-T greater


at
shaped nuclei on the smooth interface, the tip of bump
growth rate has the form a)
B

where A and B are constants (Hillig, 1966).


b)
3.2.2.2 Diffusion Control
In many systems, growth is not con-
trolled by attachment kinetics. In rapidly
crystallizing materials, such as metals,
growth may be limited by the rate of trans-
port of the heat of fusion away from the
interface. In multicomponent systems c)
(which includes most oxides of commercial Figure 3-4. Schematic illustration of diffusion-limited
or geological significance), the limiting step growth. Solute accumulating at the crystal/liquid in-
may be diffusion of solute. The rejected terface reduces the driving force (TL—T) for growth;
heat or solute builds up at the interface and a perturbation on the interface enters a region with a
greater undercooling, so it grows faster, leading to
decreases the driving force for crystalliza- breakdown of the planar interface. The same phe-
tion (viz., the undercooling); growth will nomenon occurs when heat, rather than solute, is the
stop unless it diffuses away. As growth pro- diffusing species.
3.2 Glass Formation from the Melt 129

i i i i i
dritic needles with a common point of 1 -

origin. An important feature of dendritic


growth is that the growth rate is constant, 0.8 ~
A • *
'•
I p (max) u(max) / •
rather than obeying Eq. (3-20). The reason
is that the tip of the dendrite continually 0.6 -
moves into "uncontaminated" liquid, so
that diffusion occurs through a layer whose 0.4 -
thickness is constant, rather than increas-
ing (Christian, 1975). 0.2
;
/ \ '' \
3.2.3 Kinetics of Glass Formation o - \
0.5 0.6 0.7 0.8 0.9 1.1
A variety of schemes have been pro-
T/Tr
posed to account for the ability of certain
compositions to form glasses; many are Figure 3-5. Rates of nucleation and crystal growth in
SiO2, calculated from standard theory, using parame-
discussed in reviews by Uhlmann and Yin- ters given by MacFarlane (1982).
non (1983) and Gutzow et al. (1985). Rules
based on the ratios of the sizes of the
atoms, the strengths of the bonds, or other
structural features seem to work for certain where V is the volume of the sample. This
groups of materials, but always fail for oth- is a rigorous definition, certainly, as it en-
ers. Such approaches are logically unsatis- sures that a material that is called a glass is
factory, because glass formation is a kinetic truly free of any crystallinity. However,
phenomenon: even silica will crystallize if when this proposal was investigated by
cooled too slowly, and water will vitrify if Vreeswijk et al. (1974) their calculations
cooled fast enough. The answer to whether predicted that SiO2 would have to be
a given material is a glass former is not cooled 1010 times faster than GeO 2 to form
"yes" or "no". The answer is always "yes, in a glass, and that As 2 O 3 would have to be
principle", because any liquid will form a quenched at 10 7o C/s. These results are
glass if it is cooled rapidly enough. clearly inconsistent with experimental evi-
Dietzel and Wickert (1956) identified the dence. The reason for the failure of this
quality of a glass-former by the reciprocal approach is indicated in Fig. 3-5: for many
of its maximum crystallization rate. This materials, the temperature ranges where
would be reasonable if the nucleation be- the nucleation and growth rates are signif-
havior of various liquids were comparable, icant do not overlap. It may be virtually
but it is not. The growth rate is not related impossible to avoid forming a nucleus, but
to the interfacial energy that controls the those nuclei that do form may not be able
nucleation barrier, so a liquid that crystal- to grow to any meaningful «i™ 1"
lizes easily might be hard to nucleate.
Turnbull (1969) suggested that the condi- ^ Note that the situation is quite different on cooling
tion for glass formation should be the ab- and reheating. During cooling, the concentration of
sence of any nucleation: critical nuclei is near zero as the liquid passes through
the temperature of the maximum growth rate. How-
ever, once it has been cooled through the range where
v\lvdt<l (3-21) the nucleation rate is high, many nuclei are available
to grow during reheating.
130 3 Glass Formation and Relaxation

3.2.3.1 Critical Cooling Rate The TTT curve is calculated using the
Johnson-Mehl-Avrami theory (Christian,
The most comprehensive method of pre-
1975), which relates v to the rates of nucle-
dicting glass formation was introduced by
ation (Iv) and growth (u):
Uhlmann (1972 b). The idea is to construct
(3-22)
a time-temperature-transformation (TTT)
4 71
curve as in Fig. 3-6: the curve defines the > = 1 — exp I — J/Jjudr df
time required at any temperature to pro-
duce a particular volume fraction of crys- Under isothermal conditions, when Iv and
tallization, v. Uhlmann chose a fraction of u are constant, this reduces to
v = 10" 6, on the basis that it represents the
limit of detectability of crystallinity by cur- (3-23)
v = l — exp lv u i
rent techniques; the results are not sensi-
tive to this choice of v, as we shall see. Thus,
or, when v is small, to
a glass is implicitly defined as a material
that contains an insignificant quantity of
v& —. (3-24)
crystal. The TTT curve is used to calculate
the critical cooling rate (Rc\ which is the
minimum rate that results in a glassy prod- This expression can be modified (Christian,
uct (i.e., one having a crystalline content 1975) to account for those cases when the
< v). There is no clear-cut separation be- growth rate is not constant (e.g., under dif-
tween glass-formers and non-glass-form- fusion control, when u oc t~1/2) or is aniso-
ers; instead, the glass-forming tendency of tropic (e.g., when crystals grow in the form
a liquid is quantified in terms of Rc. of needles or plates). It must also be modi-
fied when heterogeneous or transient nu-
cleation are important; these situations are
discussed below.
The TTT curve can be constructed using
Eq. (3-24), together with measured or cal-
culated values for Iv and u. The curve then
represents isothermal crystallization, but
we are interested in crystallization during
constant cooling. A conservative estimate
of the critical cooling rate is obtained by
the "nose method":
K*(TL-Tn)/tn (3-25)
r
« log t where Tn and tn are the temperature and
Figure 3-6. Schematic illustration of a TTT curve. The time corresponding to the nose of the TTT
abscissa indicates the time required at each tempera- curve (see Fig. 3-6). The nose of the curve
ture to produce a volume fraction of crystals of v. The represents the fastest rate of transforma-
critical cooling rate (Rc) is the minimum rate that tion of liquid into crystal, and Eq. (3-25)
avoids crossing the curve. The "nose" of the curve, at gives the cooling rate that would be re-
time tn and temperature Tn, corresponds to the fastest
rate of transformation. The nose method uses the quired if that crystallization rate applied
approximation JRC «(TL — Tn)/tn, where TL is the liq- over the whole temperature range from TL
uidus temperature. to Tn. The values of Rc found in this way,
3.2 Glass Formation from the Melt 131

using measured values for u, rj, and W*9 are


generally in order-of-magnitude agreement
with experiment (Uhlmann and Yinnon,
1983). Similar agreement has been ob-
tained by other workers (e.g., Davies, 1976;
Ramachandrarao et al., 1977; Tanner and
Ray, 1979; Vil'kovskii, 1988) who used this
approach to calculate Rc for metallic glass-
formers.
3.2.3.2 Nonisothermal Analyses
An improved estimate of Rc can be ob-
b)
tained by taking proper account of the
I ~
transformation rate at each temperature 1500
during a constant cooling treatment,
rather than using the nose method. U00
A simple way of adapting an isothermal
TTT diagram to describe constant cooling £ 1300

is an averaging method suggested by


•1200
Grange and Kiefer (1941): it is assumed
that on cooling through a small tempera- 1100
ture interval from T± at time t1to T2 at time
t2, the amount of crystallization is equal to 1000
that produced isothermally at temperature
(T1 + T2)/2 in a time period of t2-tv
Onorato and Uhlmann (1976) adapted this Figure 3-7. a) Isothermal TTT for v = 10" 6 and con-
stant-rate cooling curves for v = 10" 6 and v =0.5-0.9;
method to calculate curves appropriate for calculated for lunar glass 79155 (multicomponent sil-
cooling at a constant (dT/dt = constant) icate); b) Isothermal TTT and nonisothermal curves
or logarithmic (dT/d (In t) = constant) rate, assuming constant (continuous) or logarithmic cool-
with the results shown in Fig. 3-7. The de- ing rates, all for v =0.01; calculated for lunar glass
scending curves in Fig. 3-7 a represent con- 15286. From Uhlmann and Yinnon (1983).
stant cooling rates, and the one that barely
misses the nose of the curve corresponds
to Rc. When the constant cooling rate is A more rigorous nonisothermal analy-
taken into account, a smaller value of Rc is sis, suggested by Hopper et al. (1974), al-
found, as expected, but the difference is lows prediction of the distribution of crys-
typically less than a factor often. Note that tal sizes following a given cooling treat-
Rc is relatively insensitive to the assumed ment, or inference of the cooling rate from
value of v: a change o f ~ 5 x l 0 5 i n i ; causes measurement of the size distribution. For
a change by a factor of ~20 in Rc. Fig. the calculation of Rc it reduces to Eq. (3-22).
3-7 b shows that a logarithmic cooling rate A simpler method was suggested by Mac-
(encountered in the cooling of many large Farlane (1982), based on the concept of
bodies) produces a curve that falls between additivity. This means that the rate of
the isothermal TTT and the constant rate transformation depends on the current
curve. state of the system (i.e., v and T), and not
132 3 Glass Formation and Relaxation

on the thermal history. Then it can be veloped various simplified methods to pre-
shown (Cahn, 1956) that dict JRC from limited data. One method is to
calculate tn from Eq. (3-24), using Eq. (3-16)
(3-26) for u and Eq. (3-13) for Iv; Agv is approxi-
mated using Eq. (3-5), and the transport
where h and g are functions only of T and coefficients are approximated using the
v9 respectively. MacFarlane (1982) noted Stokes-Einstein equation, Eq. (3-12). Fur-
that Eq.(3-24) can be written in the form ther, based on experience with a wide
range of materials, it is recognized that the
(3-27) temperature of the nose occurs near
r n *0.77T L (3-29)
Then, when additivity is valid, for a cooling
rate ofq = dT/dt = constant, Eq. (3-27) be- With these approximations, Eqs. (3-24)
comes /^ ~QX and (3-25) lead to (Uhlmann and Yinnon,
(3-Z5) 1983)
- 0I At' Y
K(T(t'))J)
f dT
'Y
RCK ^-exp(-0.212b)-
which is readily evaluated. However, as
Cahn (1956) explained, Eq.(3-26) is not (3-30)
generally valid when both Iv and u are tem-
perature-dependent, so it cannot describe
where a = 0.04 J/cm 3 K, rjn is the viscos-
concurrent homogeneous nucleation and
ity at 0.77 TL, and b is related to the nucle-
growth. However, it is valid when growth
ation barrier at a reduced temperature of
occurs from a constant number of nuclei,
T=0.8:
as might happen when heterogeneous nu-
cleation dominates. (It is also valid when Iv
and u have identical temperature depen- b= (3-31)
0.8fe B T L
dences, Iv oc w, but no example of this cir-
cumstance is known or expected. See Fig. The cooling rates calculated from Eq. (3-30)
3-5, for an example of typical temperature were found to be in order-of-magnitude
dependence.) Weinberg and Zanotto agreement with experiment, so the results
(1989 b) compared the prediction of Eqs. were almost as good as when the more
(3-22) and (3-28) and found that the predic- rigorous analysis was used. Of course, it is
tions of v were very different when homo- essential to make a good choice for the
geneous nucleation was assumed. How- value of b, because a 15-20% change in b
ever, since Rc depends on t?1/4, an error of results in a 10-fold change in Rc.
103 in v causes less than an order of magni- The performance of the simplified analy-
tude error in Rc. sis is surprisingly good, considering that it
assumes that nucleation occurs homoge-
neously and that crystal growth is inter-
3.2.3.3 Simplified Model
face-controlled. The presence of hetero-
Actually, it is easier to measure Rc di- geneous nucleation changes only the mag-
rectly than to obtain all the data necessary nitude of the nucleation barrier, not the
to calculate it, even using the nose method. form of the equations, but it does have a
Therefore, Uhlmann et al. (1979) have de- profound effect on the transformation rate,
3.2 Glass Formation from the Melt 133
320
as we shall see. The reproducibility of ex-
perimental measures of Rc indicates that 310 0.95

heterogeneous nucleation is minimal or


that the samples are contaminated in a 0.90

consistent way.
In many of the systems studied, growth 0.85

is certainly diffusion-controlled, so the im-


plication (Uhlmann and Yinnon, 1983) is Homogeneous,
0.80
nucleation
that Eq. (3-16) is reasonably accurate in only

predicting the rate of dendritic growth in 250


-U -3 - 1 0 1 2
the vicinity of Tn. This would certainly not Log t (mini

be expected a priori. However, it is worth Figure 3-8. Continuous cooling curves for homo-
noting that Magill et al. (1973) have shown geneous 4- bulk heterogeneous nucleation in o-ter-
phenyl with contact angles as indicated, as well as for
that the crystal growth rates for a variety
homogeneous nucleation only. Curves calculated
of organic glass formers can be collapsed from Eq. (3-22). From Uhlmann and Yinnon (1983).
onto a single master curve by plotting
u(T)/u(Tmax) versus (T-TJ/(TL-TJ,
where Tmax is the temperature of the maxi- ganic glass-former o-terphenyl. As shown
mum growth rate and T^ is a parameter in Fig. 3-8, heterogeneities with #<100°
(which may be related to the glass tran- cause drastic reductions in the critical
sition temperature). Moreover, Dearnley cooling rate, because they allow nucleation
(1983) has shown that growth rate data for in the temperature range where crystal
a variety of minerals (basalts, plagioclase, growth is rapid. When heterogeneities with
and diopside) can be described by the same a range of contact angles are present, those
curve. The organic systems probably grow with the smallest 6 are depleted first during
under interface control, but the latter al- cooling and those with larger 9 become
most certainly exhibit diffusion control; more important at greater undercoolings.
nevertheless, in spite of a range of several Uhlmann (1972 b) concluded that tran-
hundred degrees in TL, all of these materi- sient effects in nucleation would have a
als show similar temperature dependence negligible effect on the calculation of Rc,
for w. because the transient period (of duration T)
is generally short compared to (TL — Tn)/
Rc. Gutzow et al. (1985) used the theory of
3.2.3.4 Heterogeneous Kashchiev (1969) for transient nucleation
and Transient Nucleation to modifiy Eq. (3-24). For isotropic isother-
The effect of heterogeneous nucleation mal growth, they obtained
on the TTT curve has been examined by 3v
Onorato and Uhlmann (1976) and by Yin- (3-32)
non and Uhlmann (1981). The latter study
used Eqs. (3-13) and (3-14) to calculate the The transient effects were found to be im-
effect of heterogeneities with various con- portant when very potent heterogeneous
tact angles, 9. The TTT diagrams were con- nuclei were present, in which case high crit-
structed using Eq. (3-22) together with ical cooling rate were required. Kelton and
measured crystal growth rates for anor- Greer (1986) used a numerical method to
thite (CaO • A12O3 • 2SiO 2 ) and the or- simulate cluster growth directly, rather than
134 3 Glass Formation and Relaxation

using the Johnson-Mehl-Avrami analysis. 3.3 Sintering and Crystallization


They found that transient nucleation effects
were insignificant for lithium disilicate, As explained in Chapter 2, glasses are
which is a good glass-former (Rc « 3.8 K/s), formed in many ways other than cooling
and were minor for (Au 85 Cu 15 ) 77 Si 9 Ge 14 , from the melt. One method that has
which is a relatively poor glass former achieved considerable importance in re-
(Rc«104 K/s). However, for Au 81 Si 19 , cal- cent years is sol-gel processing, where wet-
culations including transient nucleation ef- chemical techniques are used to prepare an
fects gave R c ^ 1 0 5 K / s , while steady-state inorganic gel that is sintered to obtain a
calculations gave Rc « 2.4 x 107 K/s. Thus, dense ceramic (Brinker and Scherer, 1990).
when the critical cooling rate is high, tran- In this section we discuss the factors that
sient effects become important, and ignor- determine whether the sintered product
ing them leads to a very pessimistic esti- crystallizes or remains glassy. This prob-
mate of Rc. (See also Vol. 15, Chap. 9, Sec. lem is closely related to that considered in
9.3.3.) the previous section, except that the glassy
state is approached from below during
heating of the gel, rather than from above,
3.2.3.5 Factors Favoring Glass Formation as during quenching of a melt.
Kinetic analyses suggest that the follow-
ing factors are most important in reducing
3.3.1 Sintering
the critical cooling rate (Uhlmann and
Yinnon, 1983): A porous glass contains an excess energy
1) High viscosity at the melting point or equal to yLV S, where yLV is the liquid/va-
liquidus temperature (as is characteristic of por interfacial energy and S is the interfa-
silicate liquids) or a viscosity that rises cial area. If the body is heated to a temper-
rapidly with undercooling (as in organic ature at which the atoms have sufficient
glass-formers), since Iv and u are both in- mobility, this energy provides a driving
versely related to rj. force for densification. The reduction of
2) A high value of Tg/TL, since glass for- porosity through viscous flow or diffusion
mation requires cooling from TL to Tg (this driven by surface energy is called sintering.
is clearly closely related to factor 1). This process is used to produce a variety of
3) No heterogeneous nucleation. glassy objects, as described by Rabinovich
4) A high barrier to homogeneous nucle- (1985). In sol-gel processing, the surface
ation. area of the body is so enormous (typically
5) A large difference in composition be- 300-1000 m 2 /g) that the driving force is
tween the crystal and liquid, since this sufficient to permit sintering at very low
makes crystal growth difficult. This condi- temperatures. This raises the possibility of
tion, along with a small ratio of Tg to TL, is producing glasses that tend to crystallize
often met at eutectic compositions. Metal- or phase separate when prepared from the
lic glasses are most often found near eutec- melt. For example, Yamane and Kojima
tics. (1981) made clear glasses in the strontium
6) Asymmetric molecules (as in o-ter- silicate system; since these compositions
phenyl) that inhibit crystal growth. fall within a stable immiscibility region ex-
(See also Vol. 15, Chap. 9, Sees. 9.3.2 and tending above 2000 °C, such glasses are vir-
9.3.3.) tually impossible to prepare by melting.
3.3 Sintering and Crystallization 135

On the other hand, sodium silicate glasses (Scherer, 1984 b)


that are readily prepared by melting can-
not be sintered, because crystallization of (3-34)
the porous gel is too rapid (Prassas and 4na3
Hench, 1984). Sintering of crystalline materials is more
In glassy materials, sintering occurs by complicated, because transport can occur
viscous flow. The kinetics of the process simultaneously by diffusion through the
were first modeled by Frenkel (1945), who crystal lattice, along grain boundaries, or
suggested that the energy gained by reduc- across the surface of the particles, or by
tion in surface area must be equal to the evaporation and condensation. As indi-
energy dissipated in viscous flow. A variety cated in Fig. 3-9, there is a grain boundary
of models have been developed based on at the point of contact (called a neck) be-
that principle, differing principally in the tween sintering crystalline particles, be-
geometry assumed for the pores (Macken- cause the crystal planes do not generally
zie and Shuttleworth, 1949; Scherer, 1977). align. Densification occurs when the cen-
These models and their application to gels ters of the particles move toward one an-
have been recently reviewed (Scherer, other, and this requires that material be
1987; Brinker and Scherer, 1990). The pre- removed from the grain boundary and
diction of these models, which is remark- transported to the pore. This can be
able insensitive to the geometrical assump- achieved only by diffusion along the grain
tions, is that the densification rate is given boundary or through the lattice. Surface
approximately by diffusion and evaporation/condensation
,1/3 reduce the surface area by moving material
de to the neck (a process called coarsening),
0.3 < Q < 0.9 (3-33)
dt but as indicated in Fig. 3-10, these pro-
where Q is the relative density of the porous cesses do not cause densification.
body (i.e., the volume fraction of porosity A large number of models have been
= 1 — Q) and rj is the viscosity. The geomet- proposed to describe the kinetics of sinter-
ric parameter, n, is the number of pores per ing when diffusion follows one or more
unit volume of the liquid phase; for a body paths, and Ashby (1974) has developed
composed of spherical particles of radius a, "maps" that indicate which process domi-
there is roughly one pore per particle, so nates in a given range of temperature. For

Path 2: Lattice diffusion


Path 5:
Lattice diffusion
Figure 3-9. Schematic illustration
Path 3: Path 1: of sintering of crystalline particles
Evaporation Surface Diffusion showing possible paths for trans-
port of matter. For densification
Path 4: to occur, atoms must be removed
Boundary diffusion from the grain boundary (dashed
line) at the plane of contact (neck)
between the particles.
136 3 Glass Formation and Relaxation

Densification Coarsening ceramics can be made from amorphous


aerogels, but only if the amount of crystal-
lization during sintering is less than 5-10
vol%. To find a thermal treatment that will
produce densification of a glass without
excessive crystallization, it is necessary to
combine the TTT diagram discussed in the
previous section with information about
the kinetics of viscous sintering.
Figure 3-10. Densification results when atoms move
from the grain boundary to the pore. Coarsening oc-
curs when atoms move from the surface of the particle 3.3.2 Competition Between Sintering
toward the neck; the centers of the particles do not and Crystallization
move toward one another.
From Eqs. (3-33) and (3-34) it can be
seen that the time to achieve densification
our purposes, it is sufficient to consider a by viscous sintering is approximately
widely used model for densification pro- TS * 1.6arj/yLY (3-37)
duced by diffusion from the grain
boundary through the lattice (Coble, 1961). Knowing rj (T) one can calculate the sinter-
The densification rate is given by ing time for a given particle size and plot it
together with a TTT curve, as in Fig. 3-11.
336 DL- If the sintering curve does not cross the
(3-35)
dt TTT curve, the sample can be sintered be-
fore it crystallizes. This variant on the TTT
where a is the radius of the particle, D L , is diagram was proposed by Uhlmann et al.
the lattice diffusion coefficient, y sv is the (1975), who were interested in inferring the
solid/vapor interfacial energy, and X is the thermal history of a sample from examina-
size of the diffusing species. To compare the tion of its microstructure. It is also useful if
sintering rates permitted by viscous flow one seeks a sintering treatment that will be
and diffusion, we use the Stokes-Einstein complete before significant crystallization
equation, Eq. (3-12), to replace DL with the occurs.
viscosity, rj. Then, assuming that the sur- Whereas a melt must be quenched to
face energies are similar, Eqs. (3-33) to obtain a glass, a porous glass or gel must
(3-35) lead to be heated to a temperature where viscous
2 flow can occur. This generally means that
dg
(3-36) the sample must pass through the tempera-
dt diffusion dt flow
ture range where the nucleation rate is
This indicates that sintering of crystalline greatest, and the presence of abundant nu-
materials is slower than sintering of glass, clei facilitates the crystallization that we
unless the particles are a few times larger seek to avoid. In fact most gels sinter in the
than a molecule. Clearly, then, it is advan- vicinity of the glass transition temperature
tageous to densify a porous body before it (Brinker and Scherer, 1990), where nucle-
crystallizes, if that is possible. A practical ation may be rapid; fortunately, growth in
application of this principle is the demon- that temperature range is generally slow.
stration by Thomas (1974) that dense glass Glass powders sinter at higher tempera-
3.4 The Glass Transition 137

U00
Breccias with crystallinities
between 1% and 90%
1300 Figure 3-11. Curve indicating sin-
tering time (SINTERS) combined
with isothermal TTT curves for
various volume fractions of crys-
tallization for a lunar glass. A
breccia is a rock containing sharp
Completely crystalline fragments embedded in a fine-
breccias
grained matrix. The objective of
this study (Uhlmann et al., 1975)
was to infer the thermal history of
the sample from the degree of
crystallinity and extent of sinter-
ing.
6 8
log10 t (s)

tures (because the particle size, a, in sintering without crystallization. Zarzycki


Eq.(3-37) is larger), so they may have a (1982) considered the question and con-
significant growth rate as well as a high cluded that chemical impurities that
content of nuclei. The general guideline is change rj will have the same effect on the
that the particle size should be as small as rate of sintering and crystallization, since
possible, so that sintering can proceed at a both processes are proportional to t/rj.
temperature where the crystal growth rate Zarzycki found some evidence that OH
is small. Of course, one should avoid het- could affect the barrier to homogeneous
erogeneous nuclei, but even these are not nucleation (probably by reducing ySL), but
important if the temperature is kept low the differences in crystallinity among the
enough. If the crystallization rate is fast silica gels he examined was attributed to
even at temperatures too low for sintering, heterogeneous nucleation.
the densification rate can be accelerated by
applying pressure (with a piston, for in-
stance). However, to be effective, the ap-
plied pressure must be comparable to the 3.4 The Glass Transition
capillary pressure, 2yLY/a, that drives sin-
tering; for gels, this is on the order of 10- We have seen that a liquid can be cooled
100 MPa. below the liquidus temperature if the rates
In gels, the viscosity may be much lower of nucleation and growth are small
than in a melted glass with the same oxide enough. At moderate undercoolings the
content, because gels tend to have high liquid is in metastable equilibrium, which
concentrations of hydroxyl (~ 0.1-0.3% means that physical properties such as
OH). Therefore, the viscosity of a gel can specific volume, V9 are functions of temper-
be varied by low-temperature treatments ature (T) and pressure (P), independent of
that reduce the OH content, and one might time. Following small changes in state
expect this to have an impact on the ease of (caused, for example, by sudden heating or
138 3 Glass Formation and Relaxation

cooling) the properties of the liquid gradu- final subsection we discuss that theory and
ally approach their equilibrium t values. its application to such practical problems
The time-dependent variation in physical as tempering, annealing, and fabrication of
properties as the liquid approaches equi- glass-to-metal seals.
librium is called structural relaxation or
physical aging. The glass transition is a re- 3.4.1 Phenomenology
gion of temperature (corresponding to a
The glass transition is characterized by a
viscosity of t] ^ l O ^ - l O 1 3 Pas) in which
change in the temperature dependence of
the rate of relaxation is slow enough to be
properties such as volume (V) and en-
readily detectable by human observers.
thalpy (H) during cooling. As illustrated in
The process of structural relaxation is
Fig. 3-12, the volumetric thermal expansion
nonlinear and nonexponential, and this
coefficient (av = d In V/dT) and isobaric
gives rise to a rich phenomenology that is
heat capacity (cp = dH/dT) decrease near
described in the next subsection. The same
Tg from a high value characteristic of the
behavior is found in every class of liquid,
equilibrium liquid (avl9 cpl) to a small value
including network oxides (e.g., soda-lime-
characteristic of solid glass (ayg, cpg). In the
silicates), fluorides (e.g., the heavy metal
glass, the atoms are frozen into fixed posi-
fluorides being considered for optical tele-
tions, and the properties change only be-
communications), salts (e.g., 0.4Ca(NO3)2 •
cause the temperature affects the ampli-
•O.6KNO3), molecular liquids (e.g., o-ter-
tude of vibration of the atoms around
phenyl), polymers (e. g., polycarbonate),
those positions. Stronger temperature de-
and metals (e.g., Si 15 5 Cu 6 Pd 7 8 5 ). More
pendence is found in the liquid, because the
detailed discussions of relaxation in glass-
atoms are free to diffuse, so changes in tem-
forming liquids are presented in the books
perature can produce different atomic con-
Relaxation in Viscous Liquids and Glasses
figurations in addition to changes in vibra-
(Brawer, 1985) and Relaxation in Glasses
tional amplitude. As the temperature is
and Composites (Scherer, 1986 b). After a
lowered toward Tg, the mobility of the
brief look at the thermodynamic implica-
atoms decreases and relaxation times (T) on
tions of the glass transition, we review a
the order of seconds or minutes are re-
variety of theories that attempt to explain
quired for the liquid to achieve the equilib-
the kinetics of relaxation based on different
rium configuration. If the temperature is
views of the microscopic nature of the re-
dropping at the rate of a few degrees per
laxation processes. The most powerful tool
minute, it is evident that the structure will
for prediction of the kinetics of relaxation
not be able to remain in equilibrium; the
is a theory proposed by Narayanaswamy
liquid will be trapped in a configuration
(1971) that makes no assumption about the
characteristic of a temperature near Tg.
microscopic processes of relaxation. In the
3.4.1.1 Cooling Rate Dependence of Tg
"f In the remainder of this chapter we are exclusively
concerned with relaxation processes that occur below The higher the cooling rate (q = dT/dt),
the liquidus. When we refer to the equilibrium state of
a liquid it is understood to mean the metastable equi- the higher the glass transition temperature,
librium state of the undercooled liquid. Of course, as indicated in Fig. 3-12. This is easy to
large excursions in T or P can result in transforma- understand if the process of cooling is re-
tion to the true equilibrium structure - the crystal -
by nucleation and growth, but we exclude such cases garded as a sequence of temperature jumps
from consideration. of size A T followed by isothermal holds of
3.4 The Glass Transition 139

(B) slow cool and


heat at rate I a I
1
B

Figure 3-12. Change in property p


(illustrated for specific volume V
and enthalpy if) during cooling of
a glass-forming liquid. As the
cooling rate (q) increases, so does
the glass transition temperature
(Tg). Lower part of plot shows
slope of curves in upper plot:
oc = d(\nV)/dT and cp = dH/dT;
subscripts / and g refer to proper-
pg vg
ties of equilibrium liquid and
glass, respectively.

Temperature

length At=AT/q. The liquid remains in quantified by Copper (1985), who identifies
equilibrium as long as At is much longer the glass transition with the temperature
than the relaxation time, which is propor- where
tional to the viscosity (Rekhson et al., 1971;
1
Mazurin, 1977): (3-39)
dT dT
xp = t1/Kp (3-38)
Expressions that are more useful for quan-
where Kp is a constant and xp is the relax- titative predictions of Tg (q) are discussed in
ation time for the property p that is being Section 3.4.4.2.
measured; for the relaxation of volume in
oxides, Kp » 2.5 x 109 Pa. At high tempera-
3.4.1.2 Fictive Temperature
tures, T <At, but near Tg, % &At, so relax-
ation of one temperature step is not com- A convenient way of characterizing the
plete before the next step is taken, and the structure of the nonequilibrium liquid is by
structure drifts farther and farther out of the value of the fictive temperature (Tf),
equilibrium as cooling continues. The which is defined in Fig. 3-13. The continu-
greater the cooling rate, the less time is ous curve represents the change in prop-
available for relaxation of each step; since erty p during constant cooling of a glass-
At is smaller, the transition (zp &At) occurs forming liquid, until it reaches temperature
at a higher temperature. This idea has been 7\ at time t0. If a line is drawn from the
140 3 Glass Formation and Relaxation

Constant cooling rate


Quench

a.
t
Tt Tf(tn)Tf(t0)
Temperature
Figure 3-13. The fictive temperature (Tf) is found by
extrapolating a line with the glassy slope from any
point on the nonequilibrium curve to its point of
intersection with the curve of the equilibrium liquid.
The continuous curve shows the path of property p
during constant cooling, arriving at temperature Tx at
time t0; if a line with the glassy slope is extrapolated
from temperature Tx, the fictive temperature is found
to be Tf (t0). If a sample were equilibrated at temper- Figure 3-14. At high temperatures the liquid is in
ature T{ (t0) and then quenched to Tlt it would have equilibrium and Tf = T, but on cooling into the glass
the same value of p as the continuously cooled sam- transition region p lies above its equilibrium value
ple. During an isothermal hold at Tx, property p re- and correspondingly Tf lags behind T. In the glassy
laxes toward its equilibrium value, and T{ relaxes to- state, T{ reaches a constant minimum value, which is
ward T,. called Tg.

nonequilibrium curve with the slope dp/dT ple and useful measure of the structural
characteristic of the glass (i.e., the "glassy state of the glass. If the sample is held
slope"), it intersects the extrapolated equi- isothermally at 7\, p relaxes toward its
librium curve at the fictive temperature, equilibrium value, which lies on the ex-
Tt (t0). If another sample were equilibrated trapolation of the equilibrium curve (heavy
at temperature Tf (t0), then quenched to Tx, dashed line in Fig. 3-13). The fictive tem-
p for that sample would change along a perature decreases to Tf (tx) at time t1, and
line with the glassy slope, so the quenched eventually becomes equal to Tx when the
sample would have the same value of p as sample reaches equilibrium.
the continuously cooled sample. Since the The relationship between Tf and Tg is
structure of the sample is assumed to be illustrated in Fig. 3-14. In the equilibrium
unchanged during the quench, the implica- liquid, the fictive temperature is equal to
tion is that the structure of the continu- the actual temperature, but as the liquid is
ously cooled sample is the same as that of cooled into the glass transition region T{
a liquid in equilibrium at Tf. decreases more slowly than T. By the time
As we shall see, this is not strictly true: the liquid has frozen into the glassy state,
two samples with the same value of p do Tf has reached the lowest possible value
not necessarily have the same structure. (for that cooling rate), and that value is
However, the fictive temperature is a sim- called 71.
3.4 The Glass Transition 141

3.4.1.3 Hysteresis ically in Fig. 3-16, If a liquid in equilib-


rium at temperature T± is instantaneously
Fig. 3-12 indicates that the properties of
cooled to T2, property p changes immedi-
a glass exhibit hysteresis during reheating
ately because of the reduced vibrational
through the glass transition range. At first
amplitude of the atoms; thus, dp/dT has
the reheating curve bends toward the equi-
the value characteristic of the glass. During
librium curve, as we might expect, but then
an isothermal hold at T2, there is a further
it crosses that curve and approaches equi-
change in p with time as the configuration
librium from below. Low atomic mobility
approaches equilibrium. In terms of the fic-
prevents the structure from reaching equi-
tive temperature, we could say that the
librium until the temperature is raised
sample arrives at T2 with Tf = T1, and re-
above Tg; then relaxation is rapid and the
laxes until Tf = T2. A similar experiment
slope of the reheating curve is actually
can be performed by suddenly heating a
greater than that of the equilibrium curve.
liquid to T2 after equilibrating at T3. Struc-
As shown in the lower portion of Fig. 3-12,
tural relaxation is slower in this case, be-
the sudden approach to equilibrium causes
cause the sample arrives at T2 with a struc-
an overshoot in cp (or <xv) on reheating. If
ture characteristic of the lower tempera-
the heating rate is much faster than the
ture (Tf = T3). Therefore, the atoms have
preceding cooling rate, the overshoot is
less mobility than those in the sample
particularly dramatic. On the other hand,
quenched from Tt, which arrives at T2 with
if the reheating rate is relatively slow, there
a structure characteristic of the higher tem-
is plenty of time for relaxation during heat-
perature. This is an illustration of the non-
ing, so p(T) bends strongly toward the
linearity of structural relaxation: the rate
equilibrium curve. As shown in Fig. 3-15,
of relaxation depends on the size and direc-
this causes an undershoot in dp/dT below
tion of the temperature jump, because TP
Tg, and relatively little overshoot.
depends on the structure of the liquid. The
phenomenon is clearly illustrated in the
3.4.1.4 Nonlinearity data of Hara and Suetoshi (1955) for the
The kinetics of structural relaxation are relaxation of the density of window glass
most clearly revealed in experiments using following jumps of 30 °C from above and
temperature jumps, as shown schemat- below (see Fig. 3-17). If the temperature

Figure 3-15. Hysteresis in


j \ + qh (fast) dp/dT, where p is a prop-
erty of the glass-forming
liquid and T is tempera-
ture; if p is enthalpy, then
this plot represents the
heat capacity, cp. The over-
dT shoot on reheating is
greater when the heating
rate (qh) is greater than the
preceding cooling rate (qc).
qh (fast) »\q \» qh (slow) If qh<\qc\ there is rela-
q (slow) tively little overshoot, but
there is an undershoot be-
low 71.
142 3 Glass Formation and Relaxation

Glassy
slope
\ yf

bo Equilibrium \/
slope \ )h—
"eqm
Pro erty p

/T
OH

I
Temperature Time
Figure 3-16. Approach to equilibrium following instantaneous jump to temperature T2 following equilibration
at Tx or T3. During the jump (left side of figure), the change in property p reflects changes in the vibrational
amplitude of atoms in fixed positions; time-dependent changes at temperature T2 (right side of figure) result from
relaxation of the atomic configuration.

2.504
ation function of property p (Narayana-
swamy, 1971):
l~p(oo,T)
Mp = (3-40)

Structural relaxation in nonexponential,


which means that Mp cannot be accurately
represented by an equation of the form

2.492
200 : exp(-- (3-41)

Figure 3-17. Change in density with time at 530 °C for where t is the time following a jump to
soda-lime-silicate glass previously equilibrated at temperature T. Empirically, the relaxation
560 °C (•) and 500 °C (o). The temperature jump is function can be represented by a sum of
30 °C for both samples, but the sample quenched from
exponential terms,
the higher temperature relaxes faster. Data of Hara
and Suetoshi (1955). t
Mp = (3-42)

jump is very small, then the configura- where the xk are independent relaxation
tional change is also small, and the relax- times and the wk are weighting factors, or
ation appears linear; however, nonlinear- by the stretched exponential,
ity is clearly seen for oxide glasses fol-
lowing jumps as small as 7°C (Rekhson
Mp = exp - (3-43)
and Mazurin, 1974).
where the exponent /? has a value between
3.4.1.5 Nonexponential Relaxation
0 and 1; a smaller value of /? corresponds to
Function
a broader distribution of relaxation times.
The shapes of the curves in Fig. 3-17 or (As written, the preceding equations apply
the right side of Fig. 3-16 define the relax- only to linear relaxation; for temperature
3.4 The Glass Transition 143

jumps of more than a few degrees, it is 0.6

necessary to take account of the time de-


pendence of rp by replacing t/zp with j dt/
xp. This is discussed in Section 3.4.4.)
Eq. (3-43) was originally used by Kohl-
rausch (1847) to describe creep of metals
under mechanical stress, and later was ap-
plied for modeling of creep and stress re-
laxation in oxides by DeBast and Gilard
-o.i
(1963, 1965). Williams and Watts (1970) 10' l(f 10°
found it useful for describing dielectric re- l (x /T
°Sio p *>
laxation. It is now often called the Kohl-
Figure 3-18. Distribution of relaxation times obtained
rausch-William-Watts of KWW function when the KWW function is represented by sum of
and, as we shall see, it emerges from a wide exponential terms, as in Eq. (3-44); ft = 1 corresponds
variety of theoretical models of the glass to a single relaxation time. As p decreases the distri-
transition. If it is approximated by a sum of bution broadens, but always remains skewed to short
exponential terms, as in Eq. (3-42), times.

exp
Hi k= l
p expl- (3-44)

the distribution of weighting factors varies


(Fig. 3-19b). Since a -1.51493 is the equi-
librium index at that temperature we
would expect nd to remain constant, but it
with the exponent /? as shown in Fig. 3-18. clearly decreases (apparently moving away
To describe structural relaxation, typical from equilibrium) before relaxing toward
values of /? are in the range of 0.6 to 0.8 the equilibrium value. As noted by Ritland
(Mazurin, 1977), whereas /?^0.5 for stress (1954), this demonstrates that a glass with
relaxation (Rekhson and Ginzburg, 1976). a fictive temperature of Tf = Tx does not
Although the KWW function has some necessarily have the same structure as a
theoretical support, it does not provide a liquid at equilibrium at Tx.
perfect description of the relaxation func- Macedo and Napolitano (1967) con-
tion when the data cover several orders of cluded that the relaxation process must
magnitude in t/xp, either for stress relax- consist of at least two processes that relax
ation (Kurkjian, 1963), or structural relax- exponentially: a fast process with relax-
ation (Scherer, 1986 a). ation time rf and a slow process with relax-
The nonexponential character of struc- ation time TS. During the hold at T2, the
tural relaxation is most clearly illustrated fast process relaxes almost to equilibrium
in a crossover experiment of the type (C) while the slow process barely rises
shown in Fig. 3-19. The sample is above B, but the average of the two pro-
quenched from temperature 7\ to T2 and duces an index of a. When the sample is
held there until the refractive index reaches exposed to Tx9 the fast process effectively
nd = a, which is the index of a liquid in experiences a downward quench from
equilibrium at temperature Tx; thus, the equilibrium at T2, while the slow process is
fictive temperature for the sample is now effectively up-quenched. The dashed lines
Tf = Tx. Then the sample is immediately in Fig. 3-19 b represent the paths of these
transferred to a furnace at temperature Tx two processes during the isothermal hold
and nd is measured as a function of time at Tx9 and the solid curve shows their aver-
144 3 Glass Formation and Relaxation

a) *d

T
2

C C
\

i
a i \— 4 m a

B ( \ .i.
••-
TEMPERATURE TIME (t)

b) 1.51600
1
Fast component
75 - 1.51493 + .00103 exp( - tl 7.77)
i ^ ^

50 -
Figure 3-19. Scheme of crossover
t experiment used by Macedo and
25 _ i
*
Napolitano (1967). a) Sample
Z quenched from temperature T± to
O 1.51500 nd = a T2 shows instantaneous increase
P 1.51493 in refractive index from A to B,
followed by relaxation toward
1.51475 -
equilibrium at C; a is index of liq-
w uid at equilibrium at Tx. When in-
Pi
+' \ Average Calculated
50 --
** Curve
dex reaches a, sample is trans-
ferred to furnace at Tx and change
t
25 .
in index with time is followed,
b) Refractive index (sodium d-line)
^pp S/ow component versus time at Tx (o); solid curve
1.51400 -
4
1.51493 - 0.0111 exp (- tl 64.4) is average of two dashed curves
t with relaxation times of rf = 7.77
1.51375 and TS = 64.4 minutes.
0 30 60 90 120 150 180

TIME (MINUTES)

age (assuming that each process con- 3.4.2 Thermodynamic Aspects


tributes equally to the refractive index).
Note that both processes approach di- Fig. 3-20 illustrates a phenomenon that
rectly toward equilibrium, but their aver- is called the Kauzmann paradox. Kauz-
age value moves away and then returns. If mann (1948) noted that the configuration
the relaxation process were simply expo- entropy (Sc)-of the equilibrium liquid de-
nential, the index could not move away creases so strongly with temperature that it
from equilibrium. would fall below the entropy of the cor-
3.4 The Glass Transition 145

Equilibrium
liquid Figure 3-20. The configurational
entropy of the equilibrium liquid
is dropping so fast that the en-
tropy would fall below that of the
crystal at temperatures < TK. This
thermodynamic catastrophe is
averted by the glass transition,
s which freezes the configurational
d entropy. This apparent coinci-
dence (i.e., a kinetic escape from a
thermodynamic problem) is called
the Kauzmann paradox.

responding crystal if extrapolated below Davies and Jones (1953) considered the
temperature TK. This unacceptable situa- thermodynamic implications of having a
tion is prevented by the glass transition, single order parameter, such as Tf, that de-
which freezes the configuration and "locks termines the state of a glass. They showed
in" Sc at a value characteristic of the equi- that the Prigogine-Defay ratio,
librium liquid at Tg. What is disturbing is
that the thermodynamic catastrophe is ap-
parently prevented by the coincidental in-
tervention of a kinetic phenomenon - the must have a value of unity if only a single
glass transition. Moreover, the interval be- order parameter exists. In Eq. (3-45), Acp is
tween the Kauzmann temperature (TK) and the difference in heat capacity between the
Tg is often quite small, even at moderate equilibrium liquid and the glass, and Ax
cooling rates (Angell, 1988), so one could and A a are the corresponding differences in
imagine cooling at such a slow rate that Tg isothermal compressibility and volumetric
would drop below TK. Kauzmann (1948) thermal expansion coefficient, respectively;
suggested that crystallization would always Vm is the molar volume. Data collected by
occur before TK, but that does not seem to Moynihan and Lesikar (1981) indicate that
be true in every case (Angell et al., 1986). nTP has a value of ~ 2-5 for a variety of
Various theories propose that the reduc- glass-forming liquids, so none can be char-
tion in Sc is arrested by thermodynamic acterized by a single order parameter.
phase transitions of first order (Grest and Gupta (1988 a) suggested that the fictive
Cohen, 1981) or second order (Gibbs and pressure could be used as a second order
DiMarzio, 1958), while Stillinger (1988) ar- parameter. Irreversible thermodynamics
gues plausibly that no phase transition is can be used to develop a theory of relax-
likely. The existence of a phase transition ation based on the existence of an arbitrary
must be regarded as an open question, but number of order parameters (Moynihan
it is clear that an adequate theory of the and Gupta, 1978; Berg and Cooper, 1978).
glass transition must provide a resolution These models (discussed in Section 3.4.3.2)
for this paradox. lead to a relaxation function in the form of
146 3 Glass Formation and Relaxation

a sum of exponential terms, so they can be 3.4.3.1 Rheological Models


made to agree with experimental observa-
As indicated by Eq. (3-38), the relaxation
tions; unfortunately, the theory offers no
time is proportional to the viscosity, so
clue as to the nature of the order parame-
models for xp are equivalent to models for
ters, nor the temperature dependence of
rj. That is why the term "rheological" is
the relaxation times.
used to describe theories that account for
the temperature dependence of xp. One of
3.4.3 Theories of Relaxation the most famous of these is the free volume
A wide variety of theories of relaxation theory developed by Cohen and Turnbull
have been developed based on distinct mi- (1959, 1961, 1970). The idea is that flow
croscopic models, and only a few of the occurs by movement of molecules into
more important ones are presented here. voids of a size greater than some critical
This material is drawn from a more exten- size. That is, the molecules rattle around in
sive review by Scherer (1990). It is conve- the cage created by the surrounding
nient to categorize theories of relaxation as molecules, until density fluctuations create
rheological models, which predict the tem- a hole large enough to jump into. The free
perature-dependence of the relaxation time volume (v{) is somewhat vaguely defined,
(zp), kinetic models, which describe the form but it represents roughly the space not oc-
of the relaxation function (Mp), and relax- cupied by the core volumes (v0) of the
ation models, which endeavor to explain molecules. According to this model the vis-
both. The principal features that a com- cosity can be written as (Scherer, 1984 a)
plete theory must explain are nonlinearity
(i.e., dependence of xp on structure) and
nonexponentiality. The latter property is
well described by the KWW equation,
Eq. (3-43), and there is now an astounding (3-46)
number of models based on different phys-
ical principles that lead to that expression.
TJ(a,-a )dr
g
Theorists have exploited two means of ob-
taining nonexponential relaxation: requir- where y is a constant (close to unity), Tfv is
ing cooperative relaxation or invoking the fictive temperature for the volume, To is
heterogeneity (distributions of density or the temperature where v{ = 0, and oq and ocg
energy, or randomly situated acceptor/do- are the expansion coefficients for the liquid
nor sites). In real glasses, both these factors and glass, respectively. The free volume de-
are likely to be important, particularly pends on the actual atomic configuration,
near Tg, and a few theories have attempted rather than the equilibrium configuration,
to embrace both. Phenomenological models, so v{ is written in terms of the fictive tem-
which make no assumptions about the perature, rather than the actual tempera-
molecular-scale processes involved in re- ture. At equilibrium (T{ = T), if al — ocg is
laxation, are discussed in detail in Section constant, Eq. (3-46) reduces to the empiri-
3.4.4. cal Vogel-Fulcher-Tamman (VFT) equa-
tion:

(3-47)
T-Tn
3.4 The Glass Transition 147
17
where rj0, A, and To are constants. The NBS 710
VFT equation is the most successful 3-pa-
16 ISOSTRUCTURAL /
rameter expression for describing r\ (T). Tf =522X1
In a liquid out of equilibrium, it is clear 15
that Eq. (3-46) can account for nonlinear-
ity, since it implies that TP = TP(T{). How- 14
ever, it fails to explain experiments of the
sort represented in Fig. 3-21. In addition to 1 13
measuring the equilibrium viscosity, Ma-
zurin et al. (1979, 1981) have measured the
o
isostructural viscosity: the sample is equili-
brated at a high viscosity, then quenched 11
to a slightly lower temperature where the
viscosity can be measured before a signifi- 10
cant amount of relaxation occurs; thus,
they obtain the temperature dependence of
rj when Tf is constant. The measurements
made on a variety of oxide glasses indicate 10 12 13 14 15
that the isostructural viscosity obeys the io4/r(K)
Arrhenius equation, Figure 3-21. Viscosity of soda-lime-silicate glass NBS
710 under equilibrium (Tf = T) and isostructural
AE
(3-48) (T{ = constant) conditions measured by Mazurin et al.
(1979). Isostructural data obtained by equilibrating at
very high viscosity (10 135 Pa s) then quenching and
where Rg is the ideal gas constant and AE is measuring f]{T) before significant structural relax-
an activation energy. The equilibrium vis- ation could occur. Curves calculated using Adam-
cosity obeys the VFT equation, Eq. (3-47), Gibbs model for viscosity (Scherer, 1984 a).
and the concave form of that curve corre-
sponds to an apparent activation energy,
AEA(T% that increases as the temperature presented a statistical mechanical theory
decreases. Typically, the isostructural acti- that predicted a second order phase transi-
vation energy is about half of AEA(Tf). tion at the Kauzmann temperature TK to
Note that Eq. (3-46) indicates that rj is con- an ideal glass with configurational entropy
stant when Tf is constant, so it cannot ac- (Sc) equal to zero, thus avoiding the ther-
count for the isostructural data. The free modynamic catastrophe. This transition
volume model also fails to predict the cannot be observed in practice, because TK
change in Tg with applied pressure (Gold- lies below Tg, so the laboratory glass tran-
stein, 1963; Angell and Sichina, 1976). Re- sition is merely a kinetic manifestation of
cent developments of the free volume the- an unattainable thermodynamic transi-
ory that correct some of these defects are tion. Adam and Gibbs (AG) argued that
discussed in the section on relaxation mod- the increase in viscosity as T-> Tg could be
els. attributed to the loss of configurations
An entirely different picture of viscous available to the liquid. Their model is
flow, developed by Adam and Gibbs based on the idea that relaxation requires
(1965), traces its motivation back to Kauz- cooperative rearrangement of a group of z
mann (1948). Gibbs and DiMarzio (1958) molecules. As the temperature drops and
148 3 Glass Formation and Relaxation

the liquid becomes denser, movement of to the Kauzmann temperature (i.e., the
one molecule disturbs an increasingly large temperature where Sc extrapolates to zero).
number of its neighbors; i.e., z increases as If TfH is constant, then so is S c , and Eqs.
T decreases. AG assumed that the barrier (3-38) and (3-49) yield Arrhenius behavior
to rearrangement increased in proportion for the isostructural viscosity. In fact, the
to z (AE = z A\x, where zl^u is the potential curves shown in Fig. 3-21 for both the
barrier per molecule hindering rearrange- equilibrium and isostructural viscosity
ment), and determined the temperature de- were calculated from the AG equation.
pendence of z in terms of S c . Their result is In addition to its ability to reproduce the
form of rj (T), the AG equation is much
, = T0 exp (3-49) more successful than the free volume
model at predicting the effect of pressure
where S* is the configurational entropy of on Tg (Goldstein, 1963; Angell and Sichina,
the smallest cooperatively rearranging sub- 1976). Gupta (1987) has shown that it is
system (CRS); it is generally assumed that also in qualitative accord with the observa-
the latter must contain 2 configurations, so tion that some liquids decrease in viscosity
S?^/c B ln2. when subjected to compressive pressure
Eq. (3-39) has several appealing features. (Sharma et al., 1979; Mysen et al., 1980;
First, it provides an escape from the Kauz- Angell etal., 1982).
mann paradox: even if there is no phase
transition, Sc can never fall below zero, be- 3.4.3.2 Kinetic Models
cause xp diverges as that point is ap- The order parameter model begins with
proached; thus, even in an infinitely long the assumption that the free energy (g) de-
experiment, Sc = 0 can only be approached pends on a set of order parameters (Zl9Z2,
asymptotically. In fact, to avoid the para- ... Zjy), in addition to T and P (Moynihan
dox it seems inevitable that either there is and Gupta, 1978; Berg and Cooper, 1978).
a phase transition or the relaxation time is The parameters Z- are not identfied with
a function of S" 1 , or both. Second, it is specific physical characteristics, such as
clear how the relaxation time (or viscosity) free volume. According to the principles of
depends on the fictive temperature, since nonequilibrium thermodynamics, the rate
we can write (Howell et al., 1974; Scherer, of relaxation may be written as
1984 a)
(3 51)
fH dAZt "
Ac
(3-50) At j k
1
TV
where we have defined the affinities
where Acp = cpl — cpg; we have assumed
At = —dg/dZt, as well as AZi=Zi—Zie
that Sc(TK) = 0 and that the configura-
(where Zie is the equilibrium value of Zt)
tional entropy is governed by the fictive
and atj = —dAJdZj. The constants L(j are
temperature of the enthalpy, H. At equilib-
phenomenological transport coefficients,
rium we can approximate (Angell and
equivalent to relaxation frequencies \/xk.
Sichina, 1976) Acp ^const/7; so that Eqs.
Eq. (3-51) leads to the following relaxation
(3-49) and (3-50) lead to the VFT equation,
function for the response of property p to a
Eq.(3-47), with To identified with TK. This
change in variable x:
is consistent with the observation that the
value of To found empirically is often close (3-52)
3.4 The Glass Transition 149

This approach leads to some important where g^ is the probability of having j ac-
conclusions about the nature of these re- ceptors at one site. For isotropic multipo-
laxation functions; for example, MVT = lar interactions, the transfer rate is given by
MHP 7^ MVP. That is, the relaxation of the
w(r) = a lVs (3-56)
volume in response to a change in temper-
ature is different from its response to a When this is used in Eq. (3-55), the relax-
change in pressure, but is equivalent to the ation function reduces to the KWW func-
response of the enthalpy to a change in tion, Eq. (3-43), with ft = d/s (where d is
pressure. A particularly interesting version the dimension of space) and xp = aj
of the order parameter model, introduced [VdpQr(l-d/s)]s/d, where Vd is the vol-
by Gupta (1988 b), is based on the idea that ume of the unit sphere in d dimensions, p is
the free energy of the system is related to the concentration of acceptor sites, Q is the
the spatial gradients in the order parame- density of sites, and F is the gamma func-
ters. For a single parameter this leads to a tion. If the sites are assumed to be distrib-
relaxation equation of the form uted on fractals, the fractal dimension (df)
replaces d in the preceding results.
Another type of model assumes that
where T 0 and D are constants. Eq. (3-53) donors or acceptors make random walks
leads to a continuous distribution of relax- on a lattice and react instantly on meeting
ation times for Z. This theme recurs in (Blumen et al., 1986). This produces simple
many of the models discussed below: inho- exponential relaxation in 3 dimensions,
mogeneity in the structure of the liquid but the KWW function if the random walk
gives rise to nonexponential relaxation. is performed on a fractal. Thus, the nonex-
A group of models based on the formal- ponential relaxation results in this case
ism of chemical reactions is discussed in an from geometric randomness. Alternatively,
excellent review by Blumen et al. (1986). the randomness can be introduced by al-
One class of model involves direct transfer lowing a distribution of waiting times be-
of energy from a donor to an acceptor site. fore each step of the random walk, and this
If the sites are uniformly distributed, relax- also leads to nonexponential relaxation. In
ation is found to occur by a simple expo- hierarchical models, a diffusing particle
nential decay; however, if randomness is must surmount a series of barriers of
introduced into the structure through an height 5; given an excitation AE=j5, the
inhomogeneous distribution of sites, the particle can move among j levels. The ran-
decay becomes nonexponential. Let the en- domness introduced through the energy
ergy transfer rate w (r) depend on the dis- levels leads to nonexponential relaxation
tance r between donor and acceptor; ne- at low temperatures, but at high tempera-
glecting back-transfer, the probability of tures where the particle can move freely
decay of the donor at rD to an acceptor at among the levels, the relaxation reverts to
rA is simple exponential decay. This is consis-
tent with the relaxation behavior of real
~rD)] (3-54) liquids.
and this leads to a relaxation function of Ngai et al. (1986) have developed a cou-
the form pling model They assume that the system
M.(t,r D ) = ] 'jlf{t,rA,rD)y\ (3-55) consists of primary species with a relax-
ation rate Wo that controls the initial re-
150 3 Glass Formation and Relaxation

sponse to an impulse. After a characteristic "up", so the rearrangement is cooperative.


time (co ~ 1 ), coupling between the primary To establish a connection with real glasses,
species modifies the relaxation rate, the up and down spins could be imagined
W{T,t): to represent regions of high and low den-
sity, respectively. As shown in Fig. 3-22, the
<3 57) smallest CRS in this model contains 4 con-
^•"-V/KO"-. «:»i - figurations, rather than 2, as is often as-
sumed in application of the AG model. The
The relaxation function is found from
rate (Wt) at which a spin at site i flips from
dM p_ _ state ai to — o{ [where ot can be + 1 (up) or
= -W(T,t)Mp (3-58)
dt - 1 (down)] is
which leads to Eq. (3-43) with xp = \fia>l~p/
W0]1/fi. An example of the process envi-
sioned in this model is the relaxation of a where co is an attempt frequency and mt is
polymer, where the coupling comes from the number of neighbors in the "up" posi-
entanglement of chains, which interferes tion. Monte Carlo simulations of this
with the movement of a single chain only model indicate that it relaxes according to
after an initial lag (Ngai et al., 1988). This Eq. (3-43), with /? decreasing slightly with
model makes no assertions about the tem- temperature. The relaxation time obeys
perature or structure dependence of the re- the the AG equation, Eq.(3-49) [the con-
laxation process. It has been applied to the figurational entropy is known exactly for
analysis of structural relaxation by making this model]. The latter result requires a
additional assumptions about those fac- high degree of cooperativity: Fredrickson
tors (Rendell et al., 1987), but Rekhson (1988) has extended this model to three di-
(1987) has challenged those assumptions. mensions, allowing a spin to flip when n
neighbors are "up", and finds that the AG
equation applies when n = 3, but not when
3.4.3.3 Relaxation Models
n = 2. The beauty of the facilitated Ising
Nonlinear, nonexponential relaxation model is that it assumes only a simple form
kinetics follow simply from the require- of cooperativity, yet it reproduces the es-
ment that relaxation involve cooperative sential features of relaxation in viscous
movement. This is consistent with the liquids.
qualitative similarity seen in the relaxation
kinetics of every class of liquid. That is,
such behavior cannot be dependent on the
details of bonding or structure, but must
follow from some general phenomenon. A
\i
particularly nice example of this idea is the
facilitated Ising model studied by Fred-
rickson and Brawer (1986) and Fredrick-
son (1986). Consider a set of Ising spins on
a square lattice that are subjected to a
magnetic field (h) that tends to make the Figure 3-22. Smallest cooperatively rearranging sub-
spins flip down. A spin is allowed to flip system (CRS) in the 2-spin facilitated Ising model has
only if two of its nearest neighbors are 4 configurations, since spins a and b can both flip.
3.4 The Glass Transition 151

Brawer (1984) has developed a much tion cluster) appears, which gives macro-
more specific model of relaxation that as- scopic fluidity to the material. The free en-
sumes that a local region of the liquid must ergy of the system is written explicitly in
be excited to a transition state with high terms of the communal entropy, which is the
energy and low density before that region contribution to the entropy resulting from
can relax to a higher density. In this model, the freedom of atoms in liquid-like cells to
the size of the CRS is assumed to be inde- move within liquid clusters (i.e., it repre-
pendent of temperature. The most difficult sents the accessible configurations of the
problem in analyzing such a model is ac- system). The communal entropy biases the
counting for the overlap of the regions. distribution of free volume so as to increase
Suppose the CRS has a radius of 10 atoms: the number of liquid-like cells and sup-
then any single atom lies within ~ 103 such press solid-like cells. This leads to a discon-
regions centered on different neighboring tinuous change in the probability (px) of
atoms, and it may participate in a rear- liquid-like cells as the temperature is re-
rangement with any of those regions. This duced, which corresponds to a first order
problem was ignored in the derivation of phase transition. The viscosity of the sys-
the AG equation. Brawer avoids it by lim- tem is still given by Eq. (3-46), but an ex-
iting consideration to the earliest stage of plicit expression for v{ is obtained that has
relaxation (i.e., 1 — Mp<^ 1), when relatively a sufficiently complicated temperature de-
few regions have transformed and the effect pendence (involving 3 parameters) to ac-
of overlap is negligible. The existence of count fully for actual viscosity data. Since
density (or energy) fluctuations in the fluid the viscosity depends only on vf, this
produces a distribution of relaxation times, model still does not account for the
because the regions in a higher state of isostructural viscosity.
excitation relax first. The relaxation is non- The above mentioned model was ex-
linear, because the distribution of energies tended (Grest and Cohen, 1980) to account
depends on the temperature history. Thus, for structural relaxation by using Eq. (3-40)
the model has all of the right features. with p = Pi and xp given by Eq. (3-46); this
Cohen and Grest (1979) and Grest and allows for nonlinear exponential relax-
Cohen (1981) have developed a version of ation. Nonexponential behavior was ob-
free volume theory that involves percola- tained by assuming (Cohen and Grest,
tion of "liquid-like cells" (for a lucid discus- 1984) that each cluster relaxes indepen-
sion of percolation, and its connection to dently at a rate proportional to its surface-
this theory, see Zallen (1983)). An atom vi- to-volume ratio (since relaxation involves
brates in a cage in a solid-like manner un- diffusion of volume across the boundary of
less the cage contains a sufficient amount the liquid-like regions). This leads to a re-
of volume (v > vc\ in which case it is called laxation function in the form of Eq. (3-43).
liquid-like; free volume (vi = v — vc) is freely
exchanged between liquid-like cells. Diffu- 3.4.4 Phenomenological Models
sion requires that vi exceed the molecular
3.4.4.1 Tool's Equation
volume (vm); a cluster in which v{ >vm is
liquid, rather than liquid-like. As the Phenomenological models (discussed in
amount of free volume increases, the num- detail by Scherer, 1986 b) have been devel-
ber of liquid-like cells increases to the point oped that permit accurate calculation of
that a contiguous network (i.e., a percola- the changes in properties of liquids during
152 3 Glass Formation and Relaxation

arbitrary thermal cycles. Great success has


been obtained in the use of these models to
predict stresses in composites, such as
glass-to-metal seals, and in annealing and
tempering of glass, as explained in Section
3.5. The first important step in the develop-
ment of these models was taken by Tool
(1945, 1946), who proposed, by analogy to p(T2,t)
viscoelastic stress relaxation, that struc-
tural relaxation of property p should obey
pe(T)-p(T,t)
(3-60)
dt
where pe(T) = p(T,oo) is the equilibrium
value of the property at temperature T.
Consider the relaxation following an in- i2 if it
stantaneous jump from temperature 7\ to Temperature
T2. It is clear from Fig. 3-23 that the cur-
rent value of p can be written as Figure 3-23. Relaxation of property p following jump
from temperature Tx to T2; pe is the equilibrium value,
a} and ocg are the values of dp/dT in the liquid and
glassy states, respectively. The sample arrives at T2 at
a g (T 2 -T f (0) (3-61 a) time t = 0 and relaxes toward p(T 2 , oo) = pe(T2).

(3-61 b)
so Ritland (1954) showed that Eqs. (3-63)
(3-62) and (3-64) can be used to predict the effect
of cooling rate on Tg. The glass transition
temperature corresponding to cooling
With Eqs. (3-61 b) and (3-62), Eq. (3-60) can
rates q± and q2 can be shown to be related
be written in the form known as Tool's
by
equation:
(3-65)
1
(3-63) In
dt
Tool's most important contribution was or
the suggestion that the effect of structure dTa
(3-66)
be incorporated by writing the relaxation d\n\q\
time as Thus Tg increases logarithmically with the
, = T0 exp(-A1T-A2Tf) (3-64) cooling rate, a result that was experimen-
tally verified by Ritland (1954).
Although this formula lacks theoretical The principal weakness of Tool's theory
justification, it was found to be quite effec- is that it uses only a single parameter, Tf, to
tive in accounting for the nonlinearity of represent the state of the glass. Ritland
relaxation. (1956) was the first to perform a crossover
3.4 The Glass Transition 153

experiment of the type shown in Fig. 3-19, form of the VFT equation, Eq.(3-47), is
and he did it to demonstrate that the struc- needed to represent a wider temperature
ture is dependent on thermal history, so interval.
that glasses with a given value of property If the relaxation function Mp is repre-
p (and hence a given Tf) are not struc- sented by Eq. (3-42), then the fictive tem-
turally identical. The problem was clearly perature can be decomposed into "partial
recognized, but was not resolved for an- fictive temperatures" (PFT) (Rekhson,
other 15 years. 1986; Scherer, 1986b)

3.4.4.2 Narayanaswamy's Theory Tf= f> f c T f f c (3-70)


A major stride was taken by Nara- where each of the Tfk relaxes in a simple
yanaswamy (1971) who generalized Tool's exponential manner with relaxation time
theory by allowing for a distribution of re- ik (i.e., they individually obey Tool's equa-
laxation times. (An essentially identical tion). This is formally equivalent to the or-
model was later proposed independently der parameter model described in Section
by Kovacs et al., 1979.) He obtained the 3.4.3.2, with each PFT representing an or-
following expression for the fictive temper- der parameter. When there is more than
ature: one, the Prigogine-Defay ratio, Eq. (3-45),
will be greater than unity, as is found ex-
(3-67) perimentally. Rekhson (1986) has shown
0
how the crossover experiment can be un-
where £ is the reduced time defined by derstood in terms of the independent relax-
ation of the PFT. The measured property
(3-68) value reflects the average Tf, but the ther-
T
0 p
mal history of the sample determines the
and xr is the value of i p at some reference distribution of PFT, and many different
temperature. If the relaxation function is distributions can yield the same average.
represented by a single relaxation time, as The two relaxation processes indicated in
in Eq. (3-41), it can be shown (Scherer, Fig. 3-19 b correspond to two partial fictive
1986b) that Eq.(3-67) reduces to Tool's temperatures.
equation, Eq. (3-63). Narayanaswamy Narayanaswamy's theory has been ex-
wrote the relaxation time in terms of the tensively tested [see e.g., Moynihan et al.
Arrhenius equation as (1976 b), Mazurin (1977), and Scherer
xAE (l-x)AEl (1986 b)] on many types of liquids, and it
,= T0 exp (3-69) displays all of the necessary features. Non-
exponentiality follows from use of Eqs.
where x, the nonlinearity parameter, divides (3-42) or (3-43) to represent the relaxation
the temperature dependence between the function. The KWW function (introduced
temperature and fictive temperature. This in this context by Moynihan et al., 1976 a)
gives a better representation of the temper- has been most useful, typically with 0.6 <
ature dependence off/ or TP than Eq. (3-64), </?<0.8. Nonlinearity is expressed using
but still it is useful only over a limited Eq. (3-69) with 0.4 < x < 0.6. The curves in
range of temperature (typically ~100°C Fig. 3-17 were calculated in this way
for a silicate glass). A function with the (Scherer, 1986 a). A particularly striking ex-
154 3 Glass Formation and Relaxation

575
540
494

420
(a) 0 40 80 120 240 280 320
t (min)

4 8 12 16 20

78
(b) 0 40 80 120 160 200
t (min)

100

90

Figure 3-24. Calculated curves and


80 measured values (points) for change
in length of specimen of soda-lime-
silicate glass (Tg = 524 °C): a) ther-
mal history; b) isothermal holds at
70 494 °C (curve 1, lower time scale)
and 540 °C (curve 2, upper time
scale); c) entire thermal cycle. From
Mazurin et al. (1975).
(c) 400 450 500 550

ample of the success of this theory is pre- Experiments including temperature


sented in Fig. 3-24: part a shows the ther- jumps, crossover, and continuous cooling
mal cycle, including cooling, reheating, and can all be modelled quantitatively in this
isothermal holds; part b shows the relax- way, unless the range of temperatures ex-
ation during the holds; part c shows the amined is too broad. The origin of this
dilatometer curve for the entire cycle. The limitation is not certain, but the most likely
calculated curves in parts b and c are in causes are (1) changes in the distribution of
excellent agreement with the data. relaxation times (or, equivalently, changes
3.5 Viscoelasticity 155

in the exponent /? in the KWW equation) fit is equally good with Eq. (3-49) or (3-69),
with temperature, and (2) the narrow range but the AG equation yields parameters
of applicability of the Arrhenius equation, that have physically reasonable values
Eq. (3-69). The first problem has been ad- (e.g., pre-exponential factors with the cor-
dressed by several models (Mazurin and rect order of magnitude). This version of
Startsev, 1981; Scherer, 1986 a) but that the theory also provides an excellent de-
seems to be less important than using a scription of the nonlinear relaxation be-
correct form for the relaxation time. A par- havior of the facilitated Ising model (Fred-
ticularly effective modification (Scherer, rickson and Brawer, 1986).
1984 a) is to represent xp by the Adam- Moynihan et al. (1974, 1976 b) showed
Gibbs equation, using Eqs. (3-49) and (3-50). that Eqs. (3.67) to (3-69) lead to an expres-
If, following Hodge (1987), we adopt the sion analogous to Eq. (3-66) for the depen-
approximation J C p ^ c o n s t / T suggested dence of T on cooling rate, q:
by Angell and Sichina (1976), the relax-
ation time has the form dln(l/T g )
(3-73)
AE
,=?0exp (3-71) Again, the shift in Tg with q depends on the
T(l-T K /T f )
temperature dependence of the equilibrium
At equilibrium, when T{ = % Eq. (3-71) has viscosity. Based on numerical evaluation
the form of the VFT equation, Eq. (3-47), of Eq. (3-67) with xp given by the Adam-
with To identified with the Kauzmann tem- Gibbs equation, Scherer (1984 a) con-
perature, TK, so it can correctly represent cluded that the shift could be written in the
the shape of the equilibrium curve. Under general form
isostructural conditions (Tf = constant),
Eq.(3-71) has the form of the Arrhenius dln(T.)
iL — (3-74)
equation, Eq. (3-48), in keeping with exper-
imental observations (see Fig. 3-21). In ad- Narayanaswamy (1988) has presented a
dition, Eq. (3-71) offers a theoretical foun- rigorous analysis of the implications of
dation for the incorporation of the fictive Eq. (3-67) for the shift of Tg with q. The
temperature into rp9 and provides an ex- expressions derived by Ritland (1954) and
pression for the nonlinearity parameter, x, Moynihan et al. (1974, 1976 b) were shown
(Hodge, 1987): to be exact, regardless of the form of the
: = 1-T K /T f (3-72) relaxation function. Narayanaswamy finds
that Eq. (3-74) is not exact, although it is
As noted by Howell et al. (1974), the AG numerically accurate.
equation is unique in that the parameters
that control the shape of the equilibrium
curve also dictate the slope of the isostruc- 3.5 Viscoelasticity
tural curve. Hodge (1987) has found that
incorporating the AG equation into Nara- The theory of viscoelasticity is presented
yanaswamy's model gives a better fit than in several texts, so only the essential ele-
Eq. (3-69) to the enthalpy relaxation of ments are reviewed here. A mathematically
polymers annealed far below Tg. In other rigorous treatment of viscoelasticity (VE) is
cases (Scherer, 1984 a, 1986 a; Opalka, given by Christensen (1982). A more read-
1987; Crichton and Moynihan, 1988) the able discussion, with the emphasis on or-
156 3 Glass Formation and Relaxation

2e

a) c)

Figure 3-25. Modes of deformation of a unit cube: a) pure shear causes change of shape without change of
volume; b) triaxial stress causes change of volume and, if the normal stresses are not all equal, change of shape;
c) under uniaxial stress, the Poisson effect causes a strain in the directions normal to the applied stress, ex = —vaz.

ganic polymers, is provided by Ferry stress is applied, as in Fig. 3-25 b, there is a


(1961). Scherer (1986b) presents the theory volumetric strain (e) given by
of VE, and shows how it can be combined
AV
with Narayanaswamy's theory of struc- (3-76)
tural relaxation (1971) to calculate thermal
stresses. This section is based on that book. which is related to the hydrostatic (or di-
latational) stress (a) by
3.5.1 Elasticity, Stress Relaxation
and Creep (3-77)

3.5.1.1 Elasticity where


(3-78)
The mathematical relation between
stress and strain is called a constitutive By definition, tensile stresses are positive;
equation. For an isotropic elastic material, pressure (P) obeys the opposite sign con-
such as glass, the constitutive equation re- vention, and is defined by
quires only two parameters: the shear mod-
P=-(crx + ay + oz)/3 (3-79)
ulus (G) and bulk modulus (X), or Young's
modulus (E) and Poissorfs ratio (v). A pure If the stresses (ax, oy,oz) are not all equal,
shear stress (Fig. 3-25 a) causes a change in there is a change in shape as well as vol-
shape without any change in volume, and ume. For example, when the stress is uni-
the strain is related to the stress by axial (Fig. 3-25 c), the stress and strain are
related by
azx = 2Gszx (3-75)
az = Esz (3-80)
The subscripts on atj and e^- indicate that
axis i is normal to the plane on which the In this case the stress can be shown to be
stress acts, and the stress acts in the direc- 2/3 shear and 1/3 dilatation. The axial
tion of axis j ; for shear, i # j . When triaxial compression causes the cube to expand in
3.5 Viscoelasticity 157

the x and y directions; this is called the


Poisson effect, and the strains are related
by
8x = 8y = -V8z (3-81)

For a general state of stress, the elastic con-


stitutive equations can be written as (Ti-
moshenko and Goodier, 1970)
a)
1
(3-82 a) Figure 3-26. Mechanical models of viscoelastic relax-
~E ation: a) the Maxwell element consists of a spring,
1 corresponding to the elastic shear modulus G, and a
(3-82 b) dashpot (representing a piston moving through oil),
corresponding to the shear viscosity \\\ b) dilatational
relaxation is most simply represented by a spring,
(3-82 c) corresponding to the elastic bulk modulus K, in series
with a Voigt element, which consists of a spring in
The constitutive parameters are interre- parallel with a dashpot; the spring in the Voigt ele-
ment limits the amount of volumetric contraction.
lated as follows:

(3-83 a) and the dashpot contributes the viscous


3(l-2v) flow. The compliance of this element is
E (3-83 b) given by
2(1
. , 1 t
9KG IT (3-85)
E= (3-83 c)
3K + G
If the viscosity is infinite (a fair approxima-
3K-2G (3-83 d) tion to the glassy state), the response is
v = 2(2K + G) purely elastic (J1 = 1/2G); but if the viscos-
ity is low, the elastic strain is negligible
3.5.1.2 Creep and Stress Relaxation compared to the viscous strain. From Eqs.
(3-84) and (3-85) it is clear that the viscous
Stress causes flow of a viscoelastic (VE) strain is comparable to the elastic strain
material, so the constitutive parameters when t = z, where T is the Maxwell relax-
are functions of time. For instance, when a ation time,
constant shear stress is applied, the shear
strain is (3-86)
6» = <f«A(t) (3-84) If the Maxwell element is subjected to a
constant strain, the stress relaxes accord-
where J1 is the shear compliance; the re-
ing to
sponse of a VE material to a constant
stress is called creep, so J t is also called the tfz* = G«GiW (3-87)
creep compliance. The simplest model for
where the shear relaxation function is given
viscoelastic behavior is the Maxwell ele-
by
ment shown in Fig. 3-26 a. The spring pro-
vides the instantaneous elastic response G1(t) = 2Ge-«t (3-88)
158 3 Glass Formation and Relaxation

At the instant that the strain is imposed, or the KWW function,


G1 (0) = 2 G, so Eqs. (3-87) and (3-88) indi-
cate that the initial stress is the same as G1(t) = 2 G e x p \ - l - (3-93)
that in the purely elastic material, Eq.
(3-75); the stress then decreases to zero as
DeBast and Gilard (1963) showed that
the sample flows in the direction of the
Eq. (3-93) gave a very good representation
applied stress.
of the relaxation behavior of a soda-lime-
A VE material also relaxes under a
silicate glass, and Rekhson and Ginzburg
purely hydrostatic load, but the volume
(1976) showed stress relaxation in a wide
cannot change very much, so the stress
variety of glasses could be described by
generally cannot relax to zero. When a
Eq. (3-93) with /? = 0.5. This is only a good
constant hydrostatic stress is applied, the
approximation, however, and very precise
volumetric strain is given by
data cannot be adequately fit by Eq. (3-93).
For example, Kurkjian's data (1963) for
\ = aJ2(t) (3-89)
shear relaxation in a soda-lime-silicate
glass require Eq. (3-92) with N = 6.
where J 2 (0 *s the dilatational compliance.
The shear compliance of an oxide glass
The simplest mechanical model represent-
is given by
ing dilatational relaxation is shown in Fig.
3-26 b. The compliance of this model is
1
(3-90)
3KD where 4>l (t) is a function that can be repre-
where the dilatational relaxation time is sented by a sum of exponential terms or
given by the KWW function; thus, ^ ( 0 ) = ! and
0i (0 -~* 0 at t -> oo. Even when Gt and cj)1 (t)
xD = rjD/3KD (3-91) are both given by the same functional
form, the relaxation times for relaxation
Note that the viscosity that controls vol- and creep are not related in a simple way.
ume relaxation is not necessarily the same The most convenient way to calculate G±
as the shear viscosity; experimental evi- from Jx, or vice versa, is to use the Laplace
dence indicates that rjD is several times transform (Scherer, 1986 b). The second
larger than r\, but has the same tempera- term in Eq. (3-94) describes the delayed
ture dependence. elastic strain and Gd is the delayed elastic
These simple mechanical models faith- shear modulus.
fully represent the essential features of VE The three contributions to the shear
response, but the behavior of actual mate- strain can be understood schematically as
rials is more complex in detail. The shear follows. When the stress is first imposed,
relaxation function of oxide glasses must the instantaneous elastic response results
be represented by a distribution of relax- from bond stretching with no change in the
ation times (which could be represented by configuration of the molecules; the delayed
a group of Maxwell elements in parallel), elastic response results from gradual dis-
N
entanglement of chains or clusters of mole-
( t cules; viscous flow occurs as those struc-
} E wk exp - (3-92)
tural elements slide past one another.
3.5 Viscoelasticity 159

When the stress is removed, the bonds ation time only by a factor of 3/2 (1 + v) «
immediately snap back to their natural 1.2. For purposes of stress analysis, the di-
length, so the elastic strain is recovered in- latational relaxation can be entirely ig-
stantly. The delayed elastic strain is also nored, unless the sample is triaxially con-
completely recovered as the structure re- strained, in which case shear deformation
turns to its equilibrium configuration; this is inhibited.
requires about the same period of time as
the strain took to develop. The viscous 3.5.1.3 Viscosity
strain does not recover.
The dilatational compliance of an oxide It can be shown that the shear viscosity
can be written as is related to the shear relaxation function
by
z w 4>Z2V{t)] (3-95)
3K 3K D L " /J (3-97)
where 4>2 (t) is a function that can be repre-
sented by a sum of exponential terms or the where x is an average relaxation time. If Gx
KWW function. Corsaro (1976 a) showed is given by Eq. (3-92)
that the dilatational relaxation of B 2 O 3
could be described by using the KWW (3-98)
k =1
function for (j)2 (t) with j8 = 0.60. The final
strain was about three times greater than and if Gx is given by Eq. (3-93) (DeBast and
the instantaneous elastic strain, J2(ty/ Gilard, 1963),
j 2 (oo) = 0.30. He further showed (Corsaro,
1976 b) that, because of the nonexponential (3-99)
nature of the relaxation, the crossover ef-
fect (discussed in Section 3.4.1.5) could be where F is the gamma function. Compar-
produced by subjecting a sample to a series ing Eqs. (3-86) and (3-97) we see that the
of pressure jumps. Maxwell relaxation time is the average re-
Since the dilatational modulus relaxes to laxation time for the glass. Indeed, experi-
a substantial fraction (typically ~ l / 3 ) of mental studies confirm that the viscosity
its original value, while the shear modulus obtained from direct measurements (i.e., in
goes to zero, it is not surprising that the creep experiments) agrees with the values
relaxation of uniaxial or biaxial stresses is found by integrating stress relaxation data,
dominated by the shear behavior. For ex- according to Eq. (3-97). Comparing Eqs.
ample, for a material whose shear response (3-38) and (3-97) we see that the structural
is given by Eq. (3-88) and which exhibits no relaxation time and the stress relaxation
dilatational relaxation at all (J 2 = 1/3K), time are proportional to one another, but
the response to a constant uniaxial strain &z experiment (Rekhson, 1975) indicates that
is (Scherer and Rekhson, 1982 a) Kp is about an order of magnitude smaller
than G, so stress relaxation is a much faster
-t/Tu (3-96)
process. This is what makes it possible to
Thus, shear deformation allows the uniax- measure the isostructural viscosity (Ma-
ial stress to relax to zero even though the zurin et al., 1979): a measurable amount of
stress is partially hydrostatic. The uniaxial creep occurs before structural relaxation
relaxation time, TU , exceeds the shear relax- produces a significant change in 7^.
160 3 Glass Formation and Relaxation

From Eqs. (3-84) and (3-94) it can seen glasses exhibited non-Newtonian behavior
that the shear strain rate in a creep experi- under shear stresses exceeding ~ 100 MPa.
ment approaches the limit In both cases, the viscosity decreased by an
order of magnitude or more. This is consis-
(3-100) tent with molecular dynamics calculations
which indicate that catastrophic changes
If the applied stress is uniaxial (as is typi- in the structure of liquids occur under high
cally the case) rather than pure shear, the stresses: the atoms arrange into layers that
corresponding relation is slide relatively easily. Particularly interest-
ing effects are observed under purely hy-
(3-101) drostatic loads. It is expected (intuitively,
At 3rj
and particularly where the free volume
Thus, the viscosity can be measured from model applies) that hydrostatic compres-
the slope of a plot of strain versus time; it sion will increase the viscosity.
is only necessary to wait until the delayed However, Sharma et al. (1979) found
elastic strain is fully developed. Oxide liq- that the viscosity of GeO 2 decreases under
uids exhibit Newtonian viscosity, which high compressive loads. It is known
means that the viscosity does not depend (Mysen et al., 1980) that network silicates
on the magnitude of the stress that is ap- exhibit this behavior when the average sili-
plied. This also means that the relaxation con atom has less than one nonbridging
time governing stress relaxation and creep bond. Thus, highly modified networks,
is independent of the applied stress, so ox- such as Na 2 O • SiO2 (with two nonbridg-
ides are linearly viscoelastic. This is in con- ing bonds per Si), show "normal" behavior
trast to the nature of structural relaxation (viz., rj increasing with pressure), but ger-
in the same materials: the rate of structural mania (with no nonbridging bonds) does
relaxation depends on the size and direc- not. This experimental result is supported
tion of the temperature jump; the stress by molecular dynamics calculations (An-
relaxation rate is the same for tensile or gell et al, 1982).
compressive stresses.
Actually, this is only approximately 3.5.2 Temperature Dependence
true: if the stress is large enough to affect
The rates of relaxation and creep are
the structure of the liquid significantly,
strongly temperature-dependent. We first
nonlinear effects appear. However, the
examine how the VE response varies in
stresses required to produce nonlinearity
isothermal experiments at various temper-
are large: for a soda-lime-silicate glass it
atures, when the liquid remains in thermo-
can be shown (Scherer, 1986 b) that a pres-
dynamic equilibrium during the experi-
sure of 12MPa is thermodynamically
ment. Then we consider cases in which
equivalent to a temperature change of 1 °C.
structural relaxation and stress relaxation
Nonlinearity is evident following tempera-
occur simultaneously.
ture jumps of ~ 5 °C, so the same should
be expected under applied pressures
3.5.2.1 Equilibrium Liquid
>60MPa. Indeed, Simmons et al. (1982)
found non-Newtonian behavior under ten- Since the relaxation time is proportional
sile stresses of that magnitude. Li and to the viscosity, the rate of stress relaxation
Uhlmann (1970) showed that alkali silicate increases rapidly with temperature. For ex-
3.5 Viscoelasticity 161

ample, if a constant shear strain is applied and plot the data for T3 against log [t a (T3)],
to a glass, the shear relaxation function those data coincide with the other sets. In
varies with temperature as shown in Fig. this way the shift function, a(T\ can be
3-27. If the data are plotted against log £, as used to create a single master curve from
in Fig. 3-27 b, curves for different tempera- all the data. This is possible for any materi-
tures are identical in shape, but shifted als whose relaxation function retains the
along the abscissa. The distance, which we same shape at all temperatures when plot-
shall call log [#(71)], between points A and ted against \ogt. A material that exhibits
B is the same as that between points D and this behavior is said to be thermorheologi-
E. If the data for temperature 7\ are plot- cally simple (TRS).
ted against log t + log [a (T±)] = log [t a {T±)]9 In terms of Eq. (3-92), TRS behavior is
they coincide with the data for temperature obtained when all of the relaxation times
T2. Similarly, if we call the (negative) dis- have the same temperature dependence
tance between points C and B log[a(T 3 )], (xk oc t] for all h) and the weighting factors

0.8

a) 25

0.8 -

0.6 -

2G
0.4 -
Figure 3-27. Shear stress relax-
ation function of thermorheologi-
0.2 - cally simple material at several
temperatures: a) relaxation rate
increases with temperature;
0 1 i i b) when plotted versus log t, the
b) 0.001 0.01 0.1 1 10 100 curves have the same shape, but
log t are shifted along the abscissa.
162 3 Glass Formation and Relaxation

are constant [w k ^w k (T)]t. If the relax- rial could analyzed by writing the reduced
ation function is represented by Eq. (3-93), time in the form
TRS requires that the exponent /? be inde-
pendent of temperature. In either case, the At1
= \a[T(t')]dt' (3-104)
shift function represents the temperature o
dependence of the average relaxation time, and replacing t with I; in the stress relax-
ation functions. During an isothermal test,
(3-102) £/T (Tr) = t/z; if T= Tr, then £ = t. This is
an inescapable consequence of TRS of
where, Tr is the reference temperature, the equilibrium liquids; however, it is not obvi-
temperature of the data set onto which all ous that TRS will hold if the changing tem-
of the others are shifted. In relaxation stud- perature causes the liquid to drift out of
ies it is conventional to introduce the re- equilibrium. That is, the form of the relax-
duced time, ation function might change under non-
equilibrium conditions. This proposition
(3-103) was tested in an ingenious experiment by
DeBast and Gilard (1963), in which they
When T= TT, then £ = t; in general, £ is the measured structural relaxation and uniax-
time that would be required at Tr to relax ial stress relaxation simultaneously on the
to the same extent that occurs in time t at same sample. The equilibrium relaxation
temperature T. was found to obey
Thermorheological simplicity was first
a At)
noted by Leaderman (1943) in a study of
organic polymers, and has been widely ob-
served in oxides (see discussion in Scherer,
MO) -<-($] (3-105)

with /? = 0.54. Nonequilibrium experi-


1986 b). It must be recognized that TRS is
ments were performed by equilibrating the
only approximately true: the distribution
sample at T1? then changing the tempera-
of relaxation times seems to become nar-
ture (by ~30°C) to T2 and simultaneously
rower at temperatures well above Tg. How-
applying a load. Using measured values of
ever, for oxides, TRS provides an excellent
rj (t) and assuming TU OC rj, they could pre-
approximation at least within + 50°C of
dict the course of relaxation using
Tg, and this proves to be very helpful in
analysis of thermal stresses, as we shall see
in Section 3.5.3.

The calculated curves were found to be in


3.5.2.2 Nonequilibrium Liquid
excellent agreement with the relaxation
Hopkins (1958) pointed out that non- function measured following the tempera-
isothermal stress relaxation in a TRS mate- ture jump. A similar study Rekhson et al.
(1977) included changing loads as well as
changing temperature; using measured
t In principle, each of the relaxation times could have values for rj (t% they obtained excellent
different temperature dependence and the weighting agreement between calculated and mea-
factors could change in such a way that the relaxation
function retains the same shape. This seems improba- sured creep strains. Thus, TRS does apply
ble. in nonequilibrium situations.
3.5 Viscoelasticity 163

3.5.3 Calculation of Thermal Stresses this case, the true strain exceeds the free
strain in layer A, so it is forced into com-
Thermal stresses are of great importance pression, while layer B is stretched into
in many applications of glasses, and the tension. This type of thermal stress results
magnitudes of those stresses are dependent from thermal expansion mismatch between
on both structural and stress relaxation. dissimilar layers, and is common in com-
We briefly review the analysis of stresses posites.
caused by thermal expansion mismatch in Another type of thermal stress results
composites, such as glass-to-metal seals, from temperature gradients within a com-
and the stresses that arise during rapid positionally uniform material; then layers
cooling of a liquid as it transforms into a A and B are the same material, but their
glass. The origin of thermal stresses is il- free strains are different because each is
lustrated in Fig. 3-28. Let layers A and B cooled (or heated) by a different amount.
represent glass and metal components This type of stress develops during rapid
of a composite that shrink by different cooling of a liquid; it is exploited to
amounts when cooled by AT. The strains strengthen glass objects by creating com-
efA and efB are the free strains that occur pressive stresses at the surface in a pro-
if the materials are not bonded together; cess called tempering (see Sec. 13.5.1). Such
for example, if aA is the linear thermal ex- stresses are relieved by heat treatments
pansion coefficient of A, then efA = ocA A T. near Tg, a process called annealing that al-
When the layers are bonded together, then lows VE relaxation; mismatch stresses can-
cooled, they are obliged to contract by the not be removed by annealing, because new
same amount, so the true strain, £A = £B, is stresses develop on cooling from the an-
a weighted average of the free strains. In nealing temperature.

Free Strain True Strain


A A A
£
fB

L L L L L L
a a a a a a
y y y y y y
e e e e e e
r r r r r r

A B A B A B

Initial Cooled Joined


Figure 3-28. Stress caused by mismatch in thermal expansion: when layers A and B are cooled, they tend to
contract by different amounts. The free strains, s{A and siB, are proportional to the thermal expansion coefficients
of the layers. When the layers are joined, as in a composite, the true strain is the same in each, and is a weighted
average of the free strains.
164 3 Glass Formation and Relaxation

3.5.3.1 Glass-to-Metal Seals


As a simple example of mismatch
stresses in composites, we consider the
sandwich seal shown in Fig. 3-29. To calcu-
late the stress we begin with the elastic con- W2
stitutive equations, modified to allow for
the free strain. These equations have the
form (Timoshenko and Goodier, 1970)
1
(3-107)
Figure 3-29. Planar composite called a sandwich seal
where the subscript i is G and M in the consists of a plate of glass between two plates of metal
(or conversely); total thickness of glass and metal lay-
glass and metal layers, respectively. The ers is /M and / G , respectively, and width of seal is w.
symmetry of the problem requires that
ax = oy, and sx = 8y; since there is no con-
straint perpendicular to the faces of the stresses develop as the temperature enters
plates, az = 0. The force on the edge of each the glass transition range. Choosing an ap-
plate is axi 11 w, and the net force across the propriate value for Ts is something of an
composite must be zero, so we require art, because the transition from liquid to
elastic behavior does not happen suddenly
^G'GW + ^MIMW = 0 (3-108) at a given temperature, but develops con-
The result is that the stress in the glass in tinuously over a range of temperature. This
the plane of the plate is problem does not arise in the VE analysis
that we consider next.
A rigorous calculation of the stresses in
the sandwich seal can be obtained by start-
J (^G-^ (3-109) ing with the VE constitutive equations, but
they are complicated functions of time.
where
Fortunately, for TRS materials the VE
KG = (3-110) equations take on a simple form after ap-
plication of the Laplace transform, and
and n is a weighting factor called the stiff- problems of thermal expansion mismatch
ness ratio, given by can be solved in a straightforward way
(discussed in detail in Scherer, 1986 b). If
lr the uniaxial stress relaxation function for
n= (3-111)
EM the glass is assumed to be given by Eq.
(3-96), then Eq. (3-109) is replaced by
Thus, the stress depends on the difference (Scherer and Rekhson, 1982 b)
between the free strains in the layers. The
TR r t(TR) dr/-i
free strain is calculated from the setting
temper amre (Ts), the temperature below
J
xG — KoJexp - 1 f-
which the glass behaves elastically, to
•(a G -oc M )dT (3-112)
room temperature (TR). Typically such a
composite is joined at a high temperature, This differs from Eq. (3-109) in that the free
where the glass layer flows readily, and strain is calculated from the temperature
3.5 Viscoelasticity 165

To where cooling starts, and the transition barely flows at all, and the stress relaxes
from liquid to glassy behavior is controlled slowly. This means that the effective setting
by the relaxation time T G , given by temperature for the composite depends on
ft, with Ts being lower when n is small,
*G=WT4
T
" . , (3-H3) Rekhson (1979) (with experimental as-
sistance from V. Ginzburg) studied the
stresses in a series of sandwich seals made
[Calculations using a more realistic relax- of the same materials, but with different
ation function for the glass lead to expres- stiffness ratios, and obtained the remark-
sions more complicated than Eq. (3-112), able results shown in Fig. 3-30. Whereas
but the average relaxation time for the the elastic solution predicts that the stress
composite is still given by Eq. (3-113).] The in the glass rises as the glass layer becomes
relaxation time for the composite depends thinner (because the elastic layer forces it
on the stiffness ratio (a fact first recognized to deform more), the data show the oppo-
and explained by Rekhson and Mazurin, site trend. The reason is that the stiffness
1977) for the following reason. Suppose the ratio controls the temperature at which the
sandwich consists of a very thin glass layer glass stops flowing, so the setting tempera-
and thick metal layer, so that n is small. As ture changes with n. The elastic analysis
the composite cools and the glass begins to provides no way to predict the magnitude
stiffen, the larger metal component exerts a of this effect, so the stresses are calculated
high stress on the glass, and forces it to assuming that Ts is independent of n. By
flow, so the stress relaxes quickly. When n taking account of both structural relax-
is small the glass cannot resist flowing un- ation and viscoelasticity, Rekhson (1979)
der the force exerted by the metal until the was able to predict the trend in stress with
viscosity becomes very high. On the other stiffness ratio (see curve 1 in Fig. 3-30).
hand, if the glass layer is much thicker than This result shows the importance of ac-
the metal (n is large), the metal cannot exert counting for viscoelastic behavior in ther-
much stress on the glass; then the glass mal stress analyses involving glass.

15 r-

Figure 3-30. Stress in sand-


wich seal (<JXG) at room
temperature versus thick-
ness ratio of glass and elas-
tic layers (lG/lM), according
to experiment (circles) and
elastic solution, Eq. (3-109)
(curve 2). Curve 1 is calcu-
lated taking account of
both structural relaxation
10 20 30 40 60 and viscosity. In these
lGl I seals, the elastic layer is
alumina. From Rekhson
(1979).
166 3 Glass Formation and Relaxation

10

Figure 3-31. Stress in sandwich seal (GXG) at room temperature versus stiffness ratio, n. VE analysis assuming
single relaxation time, Eq. (3-112), yields curve 1; assuming three relaxation times (a good approximation to the
measured relaxation function) yields curve 2. Both curves allow for structural relaxation in calculation of
expansion coefficient and relaxation time, and agree with measured stresses (circles). Curve 3 calculated from VE
analysis assuming three relaxation times, but ignoring structural relaxation.

When the VE analysis is used (Scherer ation function of the glass; 2) the VE anal-
and Rekhson, 1982 b; Scherer, 1986 b), the ysis will be accurate only if proper account
stresses are correctly predicted, as indi- is taken of structural relaxation.
cated in Fig. 3-31. Curves 1 and 2 represent
VE calculations in which the uniaxial re-
3.5.3.2 Tempering
laxation function of the glass is represented
by one or three exponential terms, respec- Tempering is a quenching treatment used
tively, and they both give good agreement to impart strength to a glass by creating
with the measured stresses. Both curves high compressive stresses at the surface
were calculated using Narayanaswamy's of the body (see Sec. 13.5.1). We include a
(1971) theory to account for the effects of brief discussion of tempering here, because
structural relaxation on the thermal ex- the magnitude of the residual stress is con-
pansion coefficient and relaxation time. trolled by viscoelastic and structural relax-
Curve 3 is obtained from the three-term ation. The process is discussed in an ex-
relaxation function, but ignoring structural cellent review by Gardon (1980). The re-
relaxation, and it is seriously in error. sidual stress distribution in a tempered
These results demonstrate two important plate is approximately parabolic, with ten-
facts: 1) it is essential to allow for the VE sion <rm at the midplane and compression
behavior of the glass to predict thermal <JS « — 2 am at the surface; a tempered plate
stresses with accuracy, but it is acceptable of commercial window glass typically has a
to use a simplified expression for the relax- surface compression of GS& —100 MPa.
3.5 Viscoelasticity 167

The stored elastic energy in a tempered high enough, stress relaxation is so fast
plate is also beneficial in the event of frac- that the temperature distribution becomes
ture, since it causes fragmentation into established without creating any signifi-
roughly cubic pieces, rather than the blade- cant stresses. However, as the plate cools it
like pieces created when an untempered becomes glassy, so that we have a stress-
plate breaks. free elastic plate containing a temperature
Consider a plate of elastic material being gradient (see Fig, 3-32 b, curve (2)), Sup-
quenched from a high temperature by air pose that the surface is at temperature
jets directed at its faces; as indicated in Fig. Ts<Tg when the midplane is at Tg. As the
3-32, a parabolic temperature distribution plate approaches room temperature, the
develops. The origin of the stresses can be midplane contracts by an amount aG
understood from Fig. 3-28: B is the cooler (Tg — TR\ which is greater than the contrac-
surface layer and A is the hotter interior of tion aG(Ts— 7^) of the cooler exterior.
the plate; the surface is stretched into ten- Therefore, the exterior is driven into com-
sion, because the interior will not let it con- pression as the temperature equilibrates.
tract freely. As the plate cools, the interior If the starting temperature is not high
and exterior both approach room temper- enough to allow instantaneous relaxation
ature (7^), so the differential strain disap- of stresses, some tension will arise at the
pears and the stresses fade away. In a vis- surface when cooling starts, as in the elastic
coelastic plate, if the initial temperature is case, and this will reduce the residual com-

L:
(D and©
CD a n d ©
\ Tension
Compression

a) Elastic plate b) Viscoelastic plate


Figure 3-32. Stress distribution during quenching of a plate of (a) elastic or (b) viscoelastic material. The stress,
GZ (x), in the elastic plate is proportional to the parabolic temperature gradient, T(x), which is already parabolic
by the time the surface has cooled to temperature Tx; az disappears when the plate reaches room temperature,
TR (curve ®). In the viscoelastic plate, the stresses relax rapidly at high temperatures, so the temperature
distribution is established without creating any corresponding stress (curves © and (J)). However, as the plate
cools it solidifies; then as temperature becomes uniform at TR, the midplane contracts more than the surface,
resulting in residual compression (curve (3)).
168 3 Glass Formation and Relaxation

pression; in extreme cases, the transient'


5 (Annealed glass)
tension can cause fracture during cooling. 2.5U -
This effect is indicated in Fig. 3-33: the
maximum tempering is achieved only
when the starting temperature exceeds ^
o 2.512

~ 650 °C, where stress relaxation is too fast o

to allow significant transient stresses. If the a>

starting temperature is <550°C, the plate Q. 2.510L ._


behaves like the elastic material in Fig. U)
c
3-32, and no residual stress is obtained. <D
a
The preceding discussion ignored the in- 2.508 -- 2
\ \
fluence of structural relaxation during
quenching. In fact, the difference in cooling Density N N "Stress-Free" \
rate between the interior and surface of the 2.506 as temperecT density p2 J
P\
plate causes a gradient in fictive tempera- i i i i i i i i
0.5 0.5
X/X n

3000 -0.73 cm-


Heat transfer coefficient Figure 3-34. Density distributions in tempered glass
cal/cm 2 °Csec
2500
shown by heavy curves, average densities by thin hor-
izontal lines. Numbers identify specimens in order of
S increasing temper: 5, 4, 3, 1, 2; no. 1 represents com-
5 2000 mercial "full temper". Gardon (1978).

Ok

I 1500

ture, as well as true temperature. The mag-


1000 nitude of this effect is shown in Fig. 3-34: in
the tempered plate, measurements of re-
500 fractive index indicate that the density is
high near the surface, but when the plate is
(natural convection) broken into fragments to relieve the stress,
the opposite trend appears. In the unbro-
500 600 700 800
ken plate, the compressive stresses raise the
Initial Temperature T' density of the surface, but when the stresses
Figure 3-33. Degree of temper is a photoelastic mea- are removed, the gradient in fictive temper-
sure of the tension at the midplane of a plate. In this ature is revealed; the higher Tf produced by
study by Gardon (1965, 1980) it is shown to increase
with quenching rate (characterized by the heat trans- faster cooling at the surface corresponds to
fer coefficient), which increases the temperature gradi- a lower density.
ent in the plate. If the starting temperature To is Many models have been developed to
> 650 °C, the parabolic temperature gradient is estab- predict the development of tempering
lished without significant stress, and the maximum
tempering stress is achieved; no tempering is possible
stresses, and these are reviewed by Gardon
if T 0 <550°C, because the plate is elastic. Solid sym- (1980). The first to correctly incorporate
bols represent samples that cracked because of tran- viscoelastic effects was an analysis by Lee
sient tensile stresses at the surface. et al. (1965), which assumed TRS behavior
3.5 Viscoelasticity 169

in the glass. The result was

o-z(x,t) = 3 j
o
(3-114)
S f
7[sz(x,t')-aT(x,t )]df

where R (£) is a biaxial relaxation function,


the VE analogue of the quantity Ej
3 (1 — v). This is similar to the expressions 500 600 700 800
for stress in composites given in Section Initial glass temperature 7^ (°C)
3.5.3.1, except that the reduced time is a Figure 3-35. Effect of structural relaxation (SR) of
function of position as well as time. The density and viscosity (or stress relaxation time) on
stress relaxes more quickly where the tem- tempering stress calculated from viscoelastic model:
perature is higher, and, since the stresses without SR (dashed curve A); with SR (solid curve);
through the plate must balance, relaxation structure dependence of viscosity suppressed (o,
curve B); structure dependence of density suppressed
transfers the stress to the cooler layers. (n, curve C). From Narayanaswamy (1978).
Thus, the stress that develops in any one
layer is related to the stress development in
all of the others, and the calculation is
complicated. Narayanaswamy and Gar- nately, finite element methods are now
don (1969) compared the VE analysis, Eq. available that allow for both structural re-
(3-114), to experimentally determined laxation (using Narayanaswamy's theory)
stresses, and found that it could success- and viscoelasticity (see discussion in Sche-
fully predict the transient stresses. Good rer, 1986 b). Burke (1981) has applied finite
predictions of the final stress were obtained element analysis to the problem of temper-
only if the initial temperature was high, but ing, and obtained results in good agree-
in that case most of the stress comes from ment with the analytical result; the surface
temperature equalization. Complete agree- compression was found to be 89% greater
ment with experiment was obtained only when structural relaxation was incorpo-
when Narayanaswamy (1978) included the rated in the calculation.
effect of structural relaxation on the ther-
mal expansion coefficient and stress relax- 3.5.3.3 Annealing
ation time. As shown in Fig. 3-35, the stress Annealing is a process of controlled cool-
is seriously underestimated if volume re- ing that allows reduction of residual ther-
laxation is ignored; neglecting the effect of mal stresses. For example, suppose a tem-
structural relaxation on the viscosity is less pered plate is held near Tg until Tf (x) = Tg
important. This is similar to the compari- throughout the plate, so that the specific
son of curves 2 and 3 in Fig. 3-31, where volume has its equilibrium value every-
accurate calculation of the stress in a com- where. If the plate is then cooled slowly
posite was shown to require consideration enough so that no significant temperature
of structural relaxation. gradients develop, the essentially elastic
For geometries more complicated than a plate will arrive at room temperature with
plate, analytical solutions such as Eq. no residual stress. This is particularly im-
(3-114) are generally not available. Fortu- portant for optical glasses, because resid-
170 3 Glass Formation and Relaxation

Figure 3-36. Stress development


during (a) cooling (3°C/min) and
400 500 600
(b) annealing (4 h) of glass-to-
T(°C)
alumina sandwich seal using iso-
thermal holds at (1) 500 °C and
(2) 460 °C; inset shows strain ver-
sus temperature. Symbols are
measured stresses; curves were
calculated from VE analysis
(Rekhson, 1979; see also Scherer
and Rekhson, 1982 b).
1 2 3
Time t (h)

ual stresses cause birefringence and inho- concurrently tends to reduce the stress.
mogeneity in refractive index. The effect of The results of this competition are illus-
a given heat treatment can be calculated trated in Fig. 3-36 by Rekhson's (1979)
using the phenomenological theory devel- data for a glass-to-alumina sandwich seal.
opment by Narayanaswamy (1971), and he If the hold temperature is not far below Tg,
discusses this application in a very good the volume change during structural relax-
review (1986). In the case of a plate, the ation is not large and is completed quickly,
availability of an analytical solution allows and the rate of stress relaxation is relatively
the use of variational methods to calculate rapid, so the stress decreases substantially
the optimal cooling schedule for annealing, during the anneal (Fig. 3-36 a). At lower
providing the minimum stress for a given hold temperatures the glass is so far from
processing time (Narayanaswamy, 1981). equilibrium that the volume change accu-
Particularly interesting effects occur mulates throughout the hold, and the slow
during annealing of composites, because VE relaxation cannot eliminate the result-
the glass contracts during structural relax- ing stress; therefore, the net effect of the
ation, but the elastic component does not. annealing treatment is an increase in ten-
Therefore, structural relaxation causes the sion (Fig. 3-36 b). If the hold were main-
mismatch stress to rise, and VE relaxation tained long enough, the stress would pass
3.6 References 171

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Sharma, S. K , Virgo, D , Kushiro, I. (1979), J. Non- New York: Wiley.
Cryst. Solids 33, 235-248. Zanotto, E . D , James, P. F. (1985), J. Non-Cryst.
Simmons, J. H , Mohr, R. K , Montrose, C. J. (1982), Solids 74, 373-394.
J. Appl Phys. 53, 4075-4080. Zarzycki, J. (1982), Advances in Ceramics, Vol. 4.
Stillinger, F. H. (1988), /. Chem. Phys. 88, 7818-7825. Columbus, OH: American Ceramics Society, pp.
Takahashi, K , Yoshio, T. (1973), Yogyo Kyokai-Shi 204-216.
81, 524-533.
Tanner, L. E , Ray, R. (1979), Ada Metall 27,1727-
1747.
Thomas, I. M. (1974), U.S. Patent 3 791808 (Feb. 12,
1974).
Thompson, C.V., Spaepen, F. (1979), Ada Metall.
27, 1855-1859.
General Reading
Timoshenko, S.P, Goodier, J.N. (1970), Theory of
Elasticity, 3rd. ed. New York: McGraw-Hill. Glass transition: Brawer, S.A. (1985), Relaxation
Tool, A.Q. (1945), /. Res. 34, 199-211. in Viscous Liquids and Glasses. Columbus, OH:
Tool, A.Q. (1946), J. Am. Ceram. Soc. 29, 240-263. American Ceramics Society.
Turnbull, D. (1964), Proc. Int. Conf. on Physics of Sintering and crystallization of gels: Drinker, C.J,
Non-Crystalline Solids, Delft. Amsterdam: North- Scherer, G.W (1990), Sol-Gel Science. New York:
Holland, pp. 41-56. Academic Press; Chap. 11.
Turnbull, D. (1969), Contemp. Phys. 10, 473-488. Theory of nucleation and growth: Christian, J.W
Uhlmann, D.R. (1969), Materials Science Research, (1975), The Theory of Transformations in Metals
Vol. 4. New York: Plenum Press, pp. 172-197. and Alloys, Part I. New York: Pergamon Press.
Uhlmann, D. R. (1972 a), Advances in Nucleation and Tempering: Gardon, R. (1980), Glass: Science and
Crystallization in Glasses. Columbus, OH: Ameri- Technology, Vol. 5: Elasticity and Strength in
can Ceramics Society, pp. 91-115. Glasses. New York: Academic Press; pp. 145-216.
Uhlmann, D. R. (1972 b), /. Non-Cryst. Solids 7, 337- Annealing: Narayanaswamy, O.S. (1986), Glass: Sci-
348. ence and Technology, Vol. 3: Viscosity and Relax-
Uhlmann, D . R , Chalmers, B. (1965), Ind. & Eng. ation. New York: Academic Press: pp. 275-318.
Chem. 9, 19-31. Viscoelasticity, glass-to-metal seals: Scherer, G.W
Uhlmann, D . R , Yinnon, H. (1983), Glass: Science (1986 b), Relaxation in Glass and Composites.
and Technology, Vol.1: Glass-Forming Systems. New York: Wiley.
New York: Academic Press, pp. 1-47. Kinetics of glass formation: Uhlmann, D. R , Yinnon,
Uhlmann, D . R , Klein, L , Onorato, P.I.K., Hop- H. (1983), Glass: Science and Technology, Vol. I:
per, R.W. (1975), Proc. Lunar Sci. Conf 6th., pp. Glass-Forming Systems. New York: Academic
693-705. Press; pp. 1-47.
4 Models for the Structure of Amorphous Solids
Philip H. Gaskell

Cavendish Laboratory, University of Cambridge, Cambridge, U.K.

List of Symbols and Abbreviations 178


4.1 Introduction 180
4.1.1 Rationale 180
4.1.2 Background 181
4.1.3 Liquids, Crystals, Glasses, Quasicrystals and "Amorphous" Solids 182
4.1.4 Types of Order 183
4.1.5 Outline 185
4.2 Conceptual Models 186
4.2.1 Randomness as the Paradigm 186
4.2.1.1 Dense Random-Packed Hard Sphere Models 187
4.2.1.2 Random Networks 188
4.2.2 Crystallographic Order as the Paradigm 188
4.2.2.1 Simple Microcrystallite Models 189
4.2.2.2 "Quasi-Crystalline" Models 190
4.2.2.3 "Paracrystalline" Models 190
4.2.3 Non-Crystallographic Order as the Paradigm 191
4.2.3.1 "Curved-Space" Models 192
4.2.3.2 Polytetrahedral Models 193
4.2.4 Constrained Disorder as the Paradigm. Stereo-Chemically Defined Models 193
4.2.4.1 Similarity to Random Networks 196
4.2.4.2 Similarity to Paracrystalline Models 196
4.2.4.3 Local Order as a Consequence of Medium-Range Order 196
4.2.4.4 Stereo-Chemically Defined Models for Close-Packed Oxides
and Amorphous Metals Involving Medium Range Structure-Forming
Operations 198
4.3 Experimental Structural Techniques 199
4.3.1 Neutron Scattering Techniques - Static Structural Methods 199
4.3.2 X-Ray Scattering 201
4.3.3 Effects of Disorder on Scattering Data 202
4.3.3.1 "Termination" Smearing 202
4.3.4 Polyatomic Solids 203
4.3.4.1 Total Distribution Functions and Structure Factors 203
4.3.5 Extraction of Partial Structure Factors 204
4.3.5.1 Combination of the Results of X-Ray, Neutron and Electron Scattering . . 204
4.3.5.2 Neutron Scattering with Isotopic Substitution 205
Materials Science and Technology
Copyright © WILEY-VCH Verlag GmbH & Co KGaA. Allrightsreserved.
176 4 Models for the Structure of Amorphous Solids

4.3.5.3 "Difference" Methods 205


4.3.5.4 X-Ray Absorption Spectroscopy 206
4.3.5.5 X-Ray Anomalous Scattering 208
4.3.6 Vibrational Spectroscopy 208
4.3.7 High Resolution Transmission Electron Microscopy 210
4.3.8 Nuclear Magnetic Resonance 212
4.4 Modelling Techniques 214
4.4.1 Construction of Atomic Models for Amorphous Solids 214
4.4.1.1 Physical Models 215
4.4.2 Molecular Dynamics 215
4.4.3 Potential Energy Functions 217
4.4.4 Energy Minimisation 219
4.4.5 Monte Carlo Calculations 219
4.4.6 Validation of the Model: Calculation of Microscopic
and Macroscopic Properties 220
4.4.6.1 Bond Length Distributions 221
4.4.7 Calculation of Dynamical Properties 223
4.5 Elemental Tetrahedral Semiconductors 223
4.5.1 Amorphous Ge and Si 224
4.5.1.1 Local Structure - Diffraction Data 224
4.5.1.2 Local Structure - Complementary Techniques. Medium-Range Structure . 227
4.5.2 Amorphous Carbon 229
4.5.2.1 Static Properties 229
4.5.2.2 Excitations 231
4.5.3 Network Models - Static Properties 233
4.5.4 Models for Amorphous Carbon 236
4.6 Amorphous Silica 238
4.6.1 Experimental Situation 238
4.6.2 Local Structure 239
4.6.2.1 Diffraction Data 239
4.6.2.2 Complementary Techniques 239
4.6.3 Medium-Range Structure 240
4.6.4 Random Network Models 241
4.6.5 Ordered Models 244
4.6.5.1 Quasi-Crystalline Models 244
4.6.5.2 Microparacrystalline Models 244
4.6.6 Simulation of Dynamical Properties 245
4.6.7 Molecular Dynamics Models 247
4.6.8 Monte Carlo Simulations 248
4.7 Binary Alkali and Alkaline Earth Silicates, Borates and Phosphates 250
4.7.1 Apologia 250
4.7.2 Local Structure Around "Network Modifiers" in Oxide Glasses 251
4.7.2.1 Diffraction and EXAFS Data 251
4.7.2.2 Complementary Techniques 256
4 Models for the Structure of Amorphous Solids 177

4.7.3 Medium-Range Structure Centred on "Network-Modifiers"


in Oxide Glasses 257
4.7.3.1 Diffraction Data 257
4.7.3.2 Complementary Techniques 259
4.7.4 Speciation 259
4.7.4.1 Borates 259
4.7.4.2 Silicates 260
4.7.5 Network Models 264
4.7.6 Molecular Dynamics 265
4.7.7 Microcrystallite Models 266
4.7.8 Stereo-Chemically Defined Models 267
4.8 Concluding Remarks 269
4.8.1 Information Content 270
4.8.2 Microscopic and Macroscopic Properties 271
4.8.3 Structural Models - Present and Future 273
4.9 Acknowledgements 274
4.10 References 274
178 4 Models for the Structure of Amorphous Solids

List of Symbols and Abbreviations

b neutron scattering length


ca concentration of atomic species a
dhkl distance between crystal planes with Miller indices hkl
n-D rc-dimensional
E energy
/ (Q) atomic scattering factor
F (Q) reduced interference function
g (r) pair distribution function
g (co) vibrational density of states function
G (r) reduced radial distribution function
i (Q) interference function
/ intensity, nuclear spin
J (r) radial distribution function
k photon or photoelectron wave vector
kB Boltzmann constant
M (Q) modification function
na atomic fraction of species a
N coordination number, number of atoms
Nc number of constraints
NF number of degrees of freedom
N (r) running coordination number
Nj coordination number of j ' t h atomic shell
P*p{r) P a i f correlation function between atomic species a and /?
P* (r), P*fi (x) peak shape function
q phonon scattering vector
Q scattering vector, modulus Q
Qn number of bridging oxygens (n) (around Si in this case)
rap interatomic distance between atoms of species a and /?
<rf> mean bond length of i'th shell
Rj radius o f / t h shell of atoms
S (Q) structure factor
Tg glass transition temperature
7^ melting temperature
(u{ > mean square displacement of atomic species i
W{ ( 0 Debye-Waller factor for atomic species i
Wap weighting factor for atoms of species a and p
za electronic charge on atoms of species a
Z atomic number
5 phase shift
e dielectric function; e l 9 s2 are real and imaginary parts
X (k) /c-dependent normalised EXAFS signal
<P potential energy
List of Symbols and Abbreviations 179

X wavelength
A photoelectron mean free path
Q(r) atomic (number) density
Qo average atomic (number) density
a (a) standard deviation of a
9 scattering angle (conventionally 2 6)
CO frequency
CRN continuous random network
CTF contrast transfer function
DRP dense random packed (model)
EELS electron energy loss fine structure
ESR electron spin resonance
EXAFS extended X-ray absorption fine structure
fee face centred cubic
hep hexagonal close packed
HRTEM high resolution transmission electron microscopy
IR infra-red
MASNMR magic angle spinning NMR
MC Monte Carlo
MD molecular dynamics
NMR nuclear magnetic resonance
PE potential energy
ppm parts per million
PT polytetrahedral
RDF radial distribution function
SCD stereo-chemically defined
TEM transmission electron microscopy
TM-m transition metal-metalloid
TMS tetramethyl silane
XAFS X-ray absorption fine structure
XANES X-ray absorption near edge spectroscopy
XAS X-ray absorption spectroscopy
180 4 Models for the Structure of Amorphous Solids

4.1 Introduction The conceptual problem is perhaps the


most unsettling. Many macroscopic prop-
4.1.1 Rationale
erties become intelligible simply by recog-
Knowledge of the structure of a material nising the essential microscopic behaviour
is central to any adequate understanding at a qualitative level. Sharp lines in the
of its properties. For most classes of solids, vibrational spectrum of a crystal can be
for gases, many polymers - including bio- seen as the phase-related response of
logical macromolecules - such knowledge equivalent atoms in all unit cells. But how
exists and there is a well-established link does one explain, to oneself or to a student,
between structure at the atomic level the residual effects associated with (crys-
and macroscopic properties. Liquids and tal) momentum in an amorphous solid to
glasses can be excluded from this state- which the concept is strictly inapplicable,
ment. The structure of most glasses is not since there is no unit cell; or, ionic migra-
even understood in simple qualitative, con- tion, that in the crystal can be thought of
ceptual terms. With the added complica- in terms of defect-controlled mechanisms,
tions of thermal motion, liquids present when the glass is "all one big defect"?
even more intractable difficulties. It is therefore relatively easy to argue
Reasons for this state of affairs are not that the art of modelling the structure of
difficult to find. Translational periodicity amorphous solids is central to any under-
implies enormous simplification of the standing of their macroscopic properties.
experimental, theoretical and conceptual Certainly, further progress in the develop-
problems. Experimentally, the phase-relat- ment of this extensive family of socially-
ed response of atoms in identical unit cells important materials depends on it. A rep-
to the stimulus of electromagnetic radia- resentative atomic model, with accurate in-
tion, for example, results in strong signals teratomic forces, allows us to simulate na-
of high information content, in energy- ture. It then becomes possible to compute
or reciprocal-space. Theoretical models physical and chemical behaviour ranging
based on the small cluster of atoms com- from straightforward properties such as
prising the unit cell are readily constructed the density, through to electronic, optical
and optimised to fit experiment. And the and magnetic characteristics. Dynamic
conceptual problem hardly exists; experi- events can be followed on the computer
ment provides many or most of the neces- including processes that occur on time
sary clues. Glasses, on the other hand, scales that are impossible to achieve in the
have aperiodic structures and at some level laboratory. New materials can be ex-
are isotropic. Experimental data are there- plored, computationally, by formation at
fore extensively averaged - scrambled, in- quench rates that would not easily be at-
deed - so that the signal is weak with low tainable to practice.
information content. Much of the symme- Techniques for producing and exploring
try information is lost. Theoretically, mod- atomic models have grown to represent a
elling loses its rigour: approximations are major area of computational science. Not
inevitable, computations become unwieldy principally for the reasons advanced in the
because of the large (strictly infinite) size previous paragraph - those attractions are
of the models and are constrained not only largely for the future - but as a response to
by limited experimental information but the experimental problem of translating
also by computational uncertainties. incomplete, inadequate structural data in-
4.1 Introduction 181

to meaningful models. For the reasons dis- the mechanics of computer generation of
cussed above, structural information avail- models, for example, must form part of
able from an experiment on an amorphous this chapter, the major thrust is to depict
solid is minute compared to that routinely what experiments - including computer
acquired from an experiment on a crys- experiments - can tell us, where they are
talline powder. In 1983 it seemed "fairly defective and how we need to make them
safe to assume that no single experimental more sophisticated. Secondly, it will be im-
structural technique, nor perhaps any portant to pare down the concepts and,
combination, will in the near future not only to deconstruct, but also to recon-
provide a sufficiently large bank of infor- struct the bones of new approaches.
mation that we can 'solve' the structure (of
a glass) in the sense that the structures of
crystals have been solved" (Gaskell, 1983). 4.1.2 Background
This statement may be more arguable now We begin by restating those characteris-
but the need to combine structural data tics of the glassy or amorphous states of
from many techniques, or from a number matter that relate directly to structural
of related techniques and several materials questions; either by informing those ques-
remains. And the task of combining that tions or because the characteristics them-
information is made easier by cross-refer- selves require structural interpretations.
ence and adaptation of models that try to By definition, glasses are non-crystalline
represent that data - and is only complete solids. Conventionally, we regard the
when all of the information is encapsulated glassy state as that persisting below a char-
in an acceptable model. It is to this area acteristic glass temperature, Tg9 at which
that modelling has been attracted in the the material becomes metastable both with
past, and has proved its worth. The speed respect to the global thermodynamic
with which computational power is now ground state corresponding to the crystal
becoming accessible to the average experi- and to the local equilibrium represented by
mentalist, as well as to the theoretician, the supercooled liquid. Separating the
implies that this movement will accelerate glass from the super-cooled liquid is a so-
in the future. Indeed, user-friendly atomic called "glass transition" that has resem-
modelling systems must become the essen- blance to a thermodynamic second order
tial tool of the experimental scientist or transition but, operationally, can be re-
technologist working on materials in fu- garded as a departure from equilibrium
ture years. imposed by the increased viscosity of the
This increase in available computational melt. The transition thus has some charac-
power exerts a new pressure - to develop teristics related to the time-dependence of
adequate models that are consistent with "structural relaxations" including well-
experiment, rather than simplified, ide- known hysteresis effects in differential
alised models whose principal merit is the scanning calorimetry signals, for instance.
ease of programming. Apart from unsettled questions concerning
The challenge of this chapter is to set out the dynamical interaction responsible for
the ground rules, to present the knowledge the glass transition, the continuous nature
that has been established and that which of the transition has implications for struc-
needs to be gained. The approach is delib- ture. In contrast to the essential disconti-
erately experimentally biased. Although nuity that lies at the heart of the change of
182 4 Models for the Structure of Amorphous Solids

state from the liquid to the crystalline solid fying explanation in atomistic terms is
- expressed through the appearance of a still awaited. The implications of immisci-
nucleus and extension of the crystal/liquid bility for structural studies are two-fold.
interface, discontinuous changes in energy, Firstly, there is the experimental problem -
volume etc. marking the thermodynamic that single phase glasses exist only over
first order transformation - there is no ev- limited composition ranges, so that the
idence for any change of state during the experimentalist finds it difficult to explore
glass transition. The structure of the glass many otherwise interesting compositions.
and that of the liquid - whatever they may Secondly, the obvious tendency of some
be - have essential similarities. glasses to become unmixed on a scale of
Glass formation may be seen as a pro- micrometres implies - like the crystal-
cess in which crystallization is avoided - a lization transition - the possibility of sepa-
feature that has been stressed by Turnbull ration into two or more phases at an atom-
(1969). Glasses are formed when the disor- ic level. "Granularity" at this level is thus
dered structure characteristic of the liquid by no means foreign, as judged by the be-
is preserved from temperatures above TM, haviour of glasses in macroscopic terms.
where the disordered state is thermody-
namically stable, to temperatures below Tg
4.1.3 Liquids, Crystals, Glasses,
where the disordered, glassy state is kineti-
Quasicrystals and "Amorphous" Solids
cally stable. Crystallization, involving dif-
fusional motion of atoms is, like all such The brief survey of the characteristic
transport processes, "frozen out" below properties of glasses shows them to be in-
T%. The tendency of the material to crystal- termediate between the ordered crystalline
lize or devitrify has important structural state on the one hand and the essentially
implications, of course. In a real sense this disordered, time-dependent structure of
is the obvious reference point for micro- liquids on the other. Glasses can be
crystallite models for glasses, and yet there thought of as being liquids with diffusional
is still the need to reconcile this approach atomic motion subtracted. Studies of the
with structural changes that are implicit in structure of glasses - although of intrinsic
the nucleation of a crystal. value - gain added importance as an entree
A further instability relates to the ten- into the more difficult studies on liquids.
dency of many multicomponent glasses to Not only are glasses necessarily more or-
"phase separate". Microphase immiscibili- dered than the corresponding melt, by
ty is characteristic of many simple liquids virtue of a reduction in diffusive motion,
and is well understood in that context in vibrational motion is also suppressed as a
thermodynamic terms. Again, the transi- result of lower measurement temperatures.
tion from a single phase liquid at high tem- Structural data therefore suffers less ther-
peratures to a multiphase immiscible liq- mal broadening.
uid mixture as the temperature is reduced, Quasicrystals may provide another link.
can be seen as a progressive increase in the Several metallic alloys form quasicrys-
relative importance of energetic (ordering) talline and glassy phases so that the rela-
parameters rather than entropic terms. tionships between them are currently a
Operationally, the boundaries of immisci- matter for considerable interest and specu-
bility have been defined in composition- lation. Both phases require special prepa-
temperature-time space although a satis- ration conditions - rapid quenching for in-
4.1 Introduction 183

stance - to avoid formation of stable or even a 1000-atom cluster knows. Structur-


metastable crystalline phases. Both phases al information is required in the form of
are clearly defective. Both may be related distribution functions, local symmetry, a
to an underlying structural principle - pos- geometrical description, orientational rela-
sibly the same structural principle. tionships, distribution of chemical species
Sharing the same structural diagnostics - features, in fact, that are most useful in
- lack of order and metastability - are a discussing the structure of a crystal with a
whole family of "amorphous solids" typi- large unit cell.
fied by evaporated films of, say, Si, Se, We consider the following facets of a
H 2 O, and amorphous metals. These may structural description.
or may not be, strictly, glasses under the Positional, or geometrical, order. As-
above definition. Films deposited from the suming that a local arrangement of atoms
vapour phase or by atom by atom deposi- can be identified - a coordination polyhe-
tion do not necessarily relate at all to other dron and a central atom - we can specify
condensed states of matter except that of the extent of order through the mean, (rt >,
the crystal. Structurally, deposited films and standard deviation, a(r£), (and higher
range from those that may have more re- moments if necessary) of bond length,
semblance to a loose aggregate of bond angle distributions and the number
molecules such as certain oxides or sul- of neighbours - the coordination number.
phides of As or P, or they may form giant An ordered arrangement implies a narrow
frameworks entirely analogous to the net- distribution of first neighbour distances
work glasses. and, ideally, an identifiable coordination
It has become customary to distinguish number, Nc - rather than a continuous in-
amorphous solids from "true" glasses by crease in N(r) with increasing r.
the presence or otherwise of a glass transi- Comparison with a compositionally-
tion, rather than by any exclusively struc- equivalent crystalline phase may show
tural characteristic. Amorphous solids may some correspondence between values for
thus defined by the absence of changes in crystals and glasses and this can be taken
the heat content near Tg9 although, in as further evidence for ordering - although
practice, such changes may be masked by not necessarily for a crystallographic mod-
crystallization. el of ordering.
If the parameters for higher order neigh-
bour shells can be extracted - and usually
4.1.4 Types of Order
they can, with more difficulty, to second
By definition and from experience, neighbours - then <r 2 ) and a(r 2 ) again
glasses are disordered on some length give a measure of order. Additionally, if
scale. Experiment shows, however, that the ratio of <r2> and <rx> corresponds to
the vast majority of glasses have recognis- the geometry of say, a tetrahedral unit,
able order over a length scale correspond- then the symmetry of the local unit of
ing to first neighbour distances. How structure can be specified, indirectly.
should the order in a structure be speci- Symmetry information can be obtained
fied? Firstly, we recognise that if a com- more directly through measurements of
plete set of atomic coordinates were, by the infra-red or Raman spectra, X-ray ab-
magic, available to use, we would find this sorption near edge structure, NMR etc.
unhelpful - as anyone who has modelled and clearly represents an important struc-
184 4 Models for the Structure of Amorphous Solids

tural parameter. In many cases, symmetry Compositional ordering represents a fur-


information alone can be used to decide ther structural characteristic. For a poly-
between alternative models with different atomic solid, this may be relevant on all
local symmetries. length scales: local (compositional) order-
In previous paragraphs it has been con- ing in an amorphous Co-P alloy represents
venient to discuss structural parameters in the distinction between models in which
terms of a length scale that is implicit in the Co atoms preferentially cluster around P
word "local structure". This can be taken and alternatives in which Co-Co and P-P
to mean the structural characteristics of pairs are preferred, or in which the distri-
the immediate environment of a given bution is random - determined only by the
atomic species out to perhaps second relative numbers of each type of atom and
neighbours. The upper limit is arbitrary their relative atomic radii. Compositional
but since it is usually only possible to ana- ordering, at local and medium-range struc-
lyse experimental correlation functions tural levels, is also important as in certain
without recourse to models, out to second polyatomic oxide glasses, and in Si: H "al-
neighbours, then it has a certain aptness. loys". In crystalline lithium silicates, for
At the other extreme of the length scale, example, the silicon-oxygen anions have
glasses are clearly geometrically disor- formal charges that vary with the concen-
dered and as experiment suggests a limit of tration of Li. Considering the mixture of
about 1.5 to 2.0 nm to be the shortest dis- oxides (Li 2 O) x (SiO 2 )i- x ; the composition
tance at which deviations from random- with x = 0 corresponds to a structure in
ness can be seen, then this marks the lower which all four oxygens are "bridging" that
limit of what is often termed the long-range is, they are linked to two silicons. In NMR
structure. There still remain deviations terminology this is usually specified by the
from a structureless solid but such devia- notation Q4 representing four bridging
tions are confined to compositional inho- atoms around the tetrahedral (Quaternary)
mogeneities occurring on a length scale of atoms. As x increases, so does the number
about 2 to 200 nm. From second neigh- of non-bridging oxygens so that the frac-
bour distances at 0.4-0.5 nm to 1.5 nm - tion of Q4 atoms decreases with corre-
between the limits for local and long range sponding increases in Qn (n<4). The vari-
structure - comes the "intermediate range" ous silicate "species" are shown in Fig. 4-1
structure or "medium-range" structure. for random and compositionally-ordered
(Often the terms medium-range structure silicate glasses. In a random model, all spe-
and medium-range order are used inter- cies are expected to be present in propor-
changeably, but since the latter, clearly, tions governed by the average composi-
implies order it seems better to use the tion, energy and temperature etc. Experi-
more neutral term, structure.) Medium ment, especially NMR measurements, al-
range structure is less easy to define in lows some definition of the relative pro-
terms of geometry or symmetry, so that portions of each species so that anionic
topology generally provides a specification. "speciation" becomes an important struc-
In amorphous tetrahedral semiconductors, tural characteristic. We can thus specify
for instance, the network topology ex- the extent to which a given composition
pressed as the relative proportions of n- leans towards competitive models in which
membered rings, represents one of the few the majority of species present corresponds
ways of clearly distinguishing competing to that of the compositionally-equivalent
models. crystalline phase.
4.1 Introduction 185

immiscibility, corresponding to TM<T<


jTg, is more usually a complication since
phase separation may then only be obvi-
ous on a microscopic scale.

4.1.5 Outline
As a direct result of the limited amount
of experimental data obtainable for all
amorphous solids and glasses, it becomes
necessary to extract all the information ob-
tainable from a given technique or, prefer-
ably from a combination of complemen-
tary techniques. In order to interpret the
data it is crucial to express it in terms of
candidate models, then to compare models
and experimental data and try to achieve
Figure 4-1. Various silicate species Q" in silicate agreement to the limits of accuracy, both of
glasses (schematic), a) Elementary g 3 tetrahedron experiment and the simulation technique.
with 3 bridging and 1 non-bridging oxygens, b) Ex- Unless comparison is made at this level of
ample of isolated and paired non-bridging oxygens,
c) Compositionally ordered glass, d) Random net-
detail, then the results can be disappoint-
work. ing and even misleading. Models of many
different types can be made to agree with
the general features of structural data if the
Compositional ordering is also evident only data available is the total correlation
in the long-range structure of polyatomic function with a relatively low information
glasses. As with other liquids, complete content. On the other hand, experimental
miscibility of several components is only data of the highest information content
conditionally possible. For reasons that currently available - partial pair correla-
are not always obvious in structural terms, tion functions - have not yet been mod-
the thermodynamically stable state of a elled to the accuracy of experiment and of
glass in the liquid or super-cooled liquid computation.
states may be multi-phase rather than sin- An account of models for the structure
gle phase. The boundaries in composition- of glasses must include, therefore, a critical
temperature-time space are understood in analysis of the results of particular tech-
terms of well-established (thermodynamic) niques, and a synthesis of results from oth-
parameters. Experimentally, the multi- er techniques or from other related materi-
phase nature of a particular glass becomes als.
obvious as a separation into two or more The strategy for this chapter is to begin
distinct liquid-like phases on a length scale (Sec. 4.2) with a discussion of the various
of a few tens of nanometres upwards. conceptual models for amorphous solids
(Complete separation into two immiscible starting with extreme models based on ran-
liquids can occur - stable immiscibility - domness on the one hand and crystal-like
when the two-liquid state is preferred at order on the other. We then pass to models
temperatures above TM, but metastable that are ordered but without underlying
186 4 Models for the Structure of Amorphous Solids

crystallographic order as the rationale. known, with some suggestions for new ap-
These are the so-called icosahedral, or proaches.
curved-space models related, perhaps, to Structures of metallic glasses are treated
quasicrystallinity. We also try to express in in Vol. 1, Chap. 4, those of chalcogenide
words what is implied in other hybrid glasses in Chap. 7 of this volume. Struc-
models that are less easy to describe: those tural relaxation is fully treated in Chap. 3,
based on twinning, or on constrained ran- and the special case of structural relax-
domness, or stereochemically-constrained ation in metallic glasses in Chap. 9 of this
models. volume. The diffraction concepts used here
Section 4.3 discusses some of the experi- are treated in depth in Vol. 2, Chap. 8.
mental structural techniques in outline and
presents a summary of the formal defini-
tion of structural parameters. Emphasis is 4.2 Conceptual Models
placed not so much on the details of the
techniques but on the results that are ob- The plain experimental facts that glasses
tainable and their value in providing useful and amorphous solids are metastable with
experimental data. Other chapters in this respect to crystals, that glasses and amor-
series provide the essential background. phous solids can be produced by rapid
Section 4.4 considers how models can be quenching from the melt or vapour, natu-
made and tested either by computer simu- rally tend to condition our views on struc-
lation techniques such as Monte Carlo or ture. Glasses may be considered to be an
Molecular Dynamics algorithms that ex- approach to the crystalline state or as a
hibit little or no bias towards a particular departure from the liquid state. Extreme
model. We also consider models that are models for the structure of glasses - micro-
based on crystals - either as a convenient crystallite models or random packing
starting point or as the result of "intu- models - encapsulate these two preconcep-
ition" and those within which certain tions. Even if only as a framework for dis-
structure-forming rules are embedded cussion it is useful to try to classify models
which restrict the range of possible out- in terms of the paradigms or patterns they
comes. We then examine how these models can be said to represent.
may be validated by comparison with ex-
perimental data and the corrections neces-
4.2.1 Randomness as the Paradigm
sary to allow accurate comparisons.
Sections 4.5 to 4.7 is where all the above Experiment immediately dispels any no-
- which is essentially preamble - is tested tion that glasses or amorphous solids can
against reality. Three case histories are giv- be represented as some kind of completely
en of structural campaigns. Examples are chaotic "frozen atomic gas". Nearest
selected to allow conclusions to be drawn neighbour distances only rarely show sig-
about the nature of the amorphous state in nificant departures from values expected
materials such as a-Si, through silica, to for crystals or those obtainable from tables
the relatively complex polyatomic silicates of appropriate atomic radii. This would be
and similar oxide glasses. expected on the basis of macroscopic prop-
The final section attempts to bring to- erties: densities and enthalpies, for exam-
gether what has been learned and com- ple, differ by only a few percent from val-
pares this with what can and should be ues appropriate to crystals, so that a signif-
4.2 Conceptual Models 187

icant number of broken or extensively Later computer modelling by Finney


strained primary bonds is not expected. (1970) refined the figures for the relative
All random models for glasses start with proportion of each polyhedral type, but
atoms in contact in the case of DRP mod- with the introduction of soft interaction
els or with essentially fully interconnected potentials by Finney and Wallace (1981) in
local polyhedral units for random net- an energy minimization routine, the pro-
works. In both cases the first neighbour portions of large polyhedra dropped sig-
bond lengths are constrained. nificantly. The only major contributions
remaining were from tetrahedral and half
octahedral interstices.
4.2.1.1 Dense Random-Packed Hard
The influence of the DRP model can be
Sphere Models
gauged by the degree to which its salient
Pioneering experiments by Bernal (1964) features were retained in the modifications
on the structure of monoatomic liquids required to include new knowledge. An ex-
have proved to be immensely influential in ample is the extension of DRP mono-
directing subsequent research on the struc- atomic models to include additional ele-
tures of dense-packed alloys, amorphous ments. Models were proposed and tested
halides and, by extension, oxides. Bernal's in which atoms of two or more species
early experiments moulding ball bearings were assigned randomly to sites in a
packed into rubber bladders, which were monoatomic hard sphere structure. An al-
then kneaded and set in black paint, have ternative (Polk, 1972), designed for transi-
since been replaced by computer simula- tion metal-metalloid glasses, incorporates
tion and 3-D graphics. Although the detail the smaller metalloid in the large Bernal
has changed, the basic concepts persist. holes (Archimedean antiprisms or trigonal
Bernal showed that non-crystalline aggre- prisms). Recently, similar DRP structures
gates could be produced by constraining have been simulated by sequential addi-
the exterior surface to an irregular con- tion to a seed, using spheres of two sizes
tour. The interatomic arrangement could and realistic potential functions.
then be analysed in terms of five deltahe- Models of this type can, in principle, be
dra, "canonical polyhedra" (Fig. 4-2), with constructed with polyatomic units of any
a strong preference for tetrahedra and half shape and size. In practice, only rarely
octahedra. have attempts been made to construct

(i)
Figure 4-2. Polyhedra formed by packing of equal spheres: i) tetrahedron, ii) octahedron, iii) trigonal prism
capped with three half octahedra, iv) Archimedean antiprism capped with two half octahedra, v) tetragonal
dodecahedron. After Bernal (1960).
188 4 Models for the Structure of Amorphous Solids

models of randomly packed molecules, for of the Warren-Zachariasen model persist


example. today. Variations in the composition are
easily incorporated as a random addition
of species other than Q4 with associated
4.2.1.2 Random Networks
alkali or alkaline earth cations, Fig. 4-3 b.
Closely allied to DRP models are ran- That any random network can extend
dom networks. Indeed the two are mutual- indefinitely to form a "continuous" ran-
ly interconvertible, by suitable decoration dom network, CRN, does not appear to
of a DRP model, say. The rationale here is have been proved. Phillips (1979) has sug-
that if a local structural unit can be defined gested that continuity may be only condi-
- such as a silicon tetrahedron in amor- tionally possible - the key parameter being
phous silicon - then the random network is the relation between the number of me-
created by connecting such units with no chanical degrees of freedom per atom, 7VF,
rules other than on each addition of a unit and the relevant number of constraints,
to the existing cluster, their relative orien- Nc. By defining constraints to mean the
tations shall be unconstrained. Additional forces acting on an atom from its neigh-
restrictions, such as reduction of the num- bours - given by the number of indepen-
ber of "dangling" bonds to some arbitrary dent terms in a valence force field, Phillips
fraction, choice of ring statistics, or the suggests that Nc = NF represents the condi-
inclusion of constraints relating to mini- tion for "ideal" glass-forming composi-
mum strain energy or to a specified densi- tions. In the chalcogenides NC = NF for a
ty, may be added at a later stage. composition where the average number of
Models of this type are very flexible in bonds per atom is 2.4 - corresponding to
that the constrained unit can be considered As 2 S 3 . Amorphous Si, on the other hand,
to be as large as experimental data re- is "over-constrained" and, Phillips argues,
quires. That is, if it is clear that a local cannot be represented by a CRN without
structural unit can be defined, random intrinsic defects. Some of the defects may
connection of these units then provides a take the form of an extended medium-
realistic non-crystalline model - even if the range structure or interfaces in a granular
size of the "local" structural unit is similar structure.
to that of a unit cell. Most, if not all, suc-
cessful models could be considered to fall
within this class. By common usage, 4.2.2 Crystallographic Order
though, the term has come to mean a ran- as the Paradigm
dom grouping of n-atom "molecular"
units with n in the range 1 to 10. Similarity between structural parame-
The term "random network" is inextri- ters, such as the structure factor S(Q) or
cably linked with Zachariasen (1932) who the pair correlation function, for glasses
proposed "that the atomic arrangement in and compositionally-equivalent crystals is
glass is characterized by an extended three- a common circumstance. This provides
dimensional network which lacks symme- support for the notion that glasses can be
try and periodicity" (Fig. 4-3 a). This mod- thought of as assemblies of microcrystals.
el gained support as a result of Warren's Strain introduced due to lattice mismatch
work on silica by X-ray diffraction (War- at grain boundaries, the presence of a dis-
ren et al., 1936) and the essential features ordered interfacial or matrix region, and
4.2 Conceptual Models 189

a b
Figure 4-3. Schematic two-dimensional representation of the structure of a) SiO2 (only three bonds are shown);
b) a sodium silicate glass. The Na atom marked with an asterisk is isolated. Greaves' "Modified random
network", Fig. 4-63, does not include such atoms, see Sec. 4.7.5 (Zachariasen, 1932 and Warren et al, 1936).

defects such as dislocations, or stacking with experiment. Similarly, although the


faults can be assumed to give rise to depar- clear impression gained from comparisons
tures from periodicity at distances smaller of the rdfs of amorphous and crystalline
than the average grain size. Ge is that the structure to second neigh-
bours is similar in both forms, beyond
that, there is virtually no recognizable
4.2.2.1 Simple Microcrystallite Models
agreement. This is indicated by the almost
In an unqualified form, a microcrystal- complete absence of the third peak in a-Ge
lite model for glasses rightly receives no at about 0.47 nm, Fig. 4-4. Amorphous
experimental support. Cargill's early work and crystalline Ge are thus fundamentally
on a possible model for amorphous Ni-P different and since the R 3 peak at 0.47 nm
alloys showed that a model based on 2 nm is due to correlations across 6-fold rings,
regions with hexagonal close packing of Ni its absence in the correlation function for
atoms (which make the major contribution a-Ge might suggest a relative decrease in
to the X-ray scattering data) was inade- the proportion of 6-fold rings in favour of
quate to explain experimental data 5-fold rings, in which three bond distances
(Cargill, 1970). Variations in stacking fault are equivalent to those to second neigh-
density, dilatation and lattice symmetry bours. The structural differences may thus
proved insufficient to reconcile models relate to essential topological variations.
190 4 Models for the Structure of Amorphous Solids

lation length. Comparison with experi-


ment may be through the reciprocal space
function, F(Q) = Q(S(Q)-1) and F{Q)
calculated by the modified sine transform:

F ( 0 = ]Gc(r)F(r) sin (Qr)dr (4-1)


o
and

Here, Qc(r) is the r-dependent atom


number density and QC0 the average atom
density for the crystal. Typical values cho-
sen for L are about 1 nm.
Although quasi-crystalline models give
some agreement with experiment for the
structure of the local environment, dis-
crepancies are too large at higher values of
r for the method to be considered as any-
thing other than a first approximation.
The problems again seem to stem from dif-
ferences in topology rather than the de-
tailed form of F(r), or the choice of L.

10
4.2.2.3 "Paracrystalline" Models
Figure 4-4. Experimental radial distribution function, Two authors, Hosemann et al. (1986)
J (r) = 4 n r2 Q (r), for a) crystalline Ge, b) a-Ge for two
specimens deposited at substrate temperature of
and Phillips (1982), have employed the
350 °C (upper) and 150°C (lower). After Temkin et al. term "paracrystalline" to describe their
(1973). models for amorphous solids. Both use
crystalline polymorphs as the basis for
simulation and both introduce specific fea-
tures that are essential ingredients for any
4.2.2.2 "Quasi-Crystalline" Models degree of success the models achieve.
Some time before the term "quasicrys- The work of Hosemann and co-workers
talline" acquired its present meaning, is the more general and extensive. The
models for glasses based on crystalline model is predicated on the observation
polymorphs with variable "correlation that if the disorder is expressed in terms of
lengths" were investigated. An example is interplanar distances, dhkU by
the early work of Leadbetter and Wright 1/2
<d2hki>
(1972); further, more recent, examples are -1 (4-2)
quoted in Sec. 4-6. The correlation func-
tion for the crystal, Gc (r), is multiplied by where N is the number of lattice planes,
some function, F(r), running from unity at then experimentally, the relation, N1/2 g =
r = 0 to zero for r>L, where L is the corre- a*, with a* = 0.15, holds to a good approx-
4.2 Conceptual Models 191

imation for a wide range of semi-ordered example, deviations from chemical order-
materials. ing lead to chalcogen-chalcogen bonding
Relations such as Eq. (4-2) define the at the edges of GeS2 "rafts". In SiO 2 ,
statistics of fluctuations in dhkl as a func- Phillips argues that broken chemical order
tion of distance from an origin atom - arises from a tendency of oxygen to form
clearly correlations become more diffuse at double bonds. In either case granular
longer interatomic distances. This alone is rather than "continuous" models result.
insufficient to provide agreement with ex- Phillips' descriptions have the almost
periment and for the case of SiO2 consid- unique distinction among crystallite mod-
ered in Sec. 4.6.4.1, a "microparacrystal" els in that both the nature of the crystal-
with edge length of 1.25 nm is assumed, lites and their intervening surfaces are pre-
with a relative twist of 22° between adja- scribed in detail.
cent SiO4 tetrahedra introduced to fit ex-
periment.
4.2.3 Non-Crystallographic Order
Glasses have also been pictured as an
as the Paradigm
assembly of misoriented microcrystallites
in which random relative orientations and The assumption that an ordering princi-
the presence of several polymorphic micro- ple necessarily leads to periodic structures
crystalline phases represents the essential clearly has exceptions. It is well known
ingredients inhibiting devitrification. Most that the lowest free energy configuration
recently, this notion has been advanced by for clusters containing small numbers of
Goodman (1983) as a "strained microcrys- atoms, involve arrangements based on te-
tallite model" - strain arising from the mis- trahedral close-packing. Atoms, or larger
match between the various sublattices thus groups packed in this way contain symme-
giving rise to diffuse scattering. try elements - five-fold rotation axes for
Phillips - among others - rejects this no- example - that are inconsistent with trans-
tion pointing out that a material such as lational periodicity and therefore with a
As 2 Se 3 , which is an excellent glassformer, crystal lattice. Fig. 4-5 shows examples of
has only one known crystallographic some pentagonal structures produced by
phase. Phillips' extensive series of papers progressively extending the principle of
describe a variety of glasses, such as the packing tetrahedra. Hoare and Pal (1975)
chalcogenides and oxides through to have enumerated several families of non-
amorphous solids such as a-Si and Ge. The crystallographic clusters which can be
underlying rationale for such models fol- shown to be more stable than crystallo-
lows from the precept that the relation be- graphic structures containing the same
tween the number of constraints - imposed number of atoms. Icosahedral packing -
by covalent bonds - and the number of twelve atoms surrounding a central thir-
degrees of freedom, implies that certain teenth, or twelve packed tetrahedra - is
compositions are "ideal" for glass forma- particularly stable, so that icosahedral, or
tion, others are not. Both under- and over- incomplete icosahedral packing is a struc-
constrained structures are poor glass form- ture likely to be favoured in non-crystallo-
ers and lead to partially broken topologi- graphic packings.
cal order - to discrete boundaries between Polytetrahedral packing is not space-fill-
amorphous aggregates and to broken ing though, so that infinite aperiodic struc-
chemical order. In the chalcogenides, for tures are not possible in general. The angu-
192 4 Models for the Structure of Amorphous Solids

nected, partially icosahedral groups. Fur-


ther, that the barriers to crystallisation to-
pologically imposed by the organisation of
atoms at a local level - to form tetrahedra
and octahedra, for instance - will lead to
extended kinetic stability for the aperiodic
structure. Turnbull (1985) has argued
that the crystallisation process in glasses
is essentially discontinuous. Whereas mi-
crocrystallite models might be expected
to crystallise by progressive coarsening,
Figure 4-5. a, b) Non-crystallographic clusters pro- through atomic migration at grain bound-
duced by tetrahedral close packing; c) 55-atom aries, devitrification generally occurs by a
"Mackay icosahedron" (Mackay, 1952); d) Thirteen,
13-atom icosahedra bridged by octahedra producing nucleation and growth mechanism. He
an icosahedron of icosahedra; e) 471-atom triaconta- then extends the argument to suggest that
hedron produced from 23 interpenetrating 55-atom this provides evidence that the short range
Mackay icosahedra. After Barker (1977). order in glasses is essentially different
from that of the corresponding crystal,
and that icosahedral arrangements provide
lar mismatch when five tetrahedra are that necessary difference. Yonezawa et al.
packed around a common 5-fold axis is (1987) have simulated the structure of
small (7.5°) but strain accumulates as a Lennard-Jones or Stillinger-Weber mono-
tetrahedrally-packed cluster grows. Larger atomic liquids as functions of temperature
structures thus contain considerable strain and time. Calculations of the local symme-
energy and eventually become unstable try of nearest neighbour shells allow the
with respect to periodic structures and proportion of icosahedral clusters to be
probably with respect to a composite of recorded (as a movie) and show the devel-
small aperiodic clusters in a "random" opment and clustering of icosahedral re-
matrix. gions near the glass transition.
The "father" of icosahedral packing is
often taken to be F. C. Frank (1952) (al-
4.2.3.1 "Curved-Space" Models
though he suggests that "countless genera-
tions of schoolboys may have proceeded An alternative to viewing aperiodic
him"). He pointed out the relative energy packing in terms of the relative energies of
and volume savings involved. Subsequent- small groups of atoms is to consider poly-
ly, icosahedrality in randomly packed ar- tetrahedrality or icosahedrality as a space-
rays has become a key issue largly through filling tiling of a suitable non-Euclidean
the work of Turnbull (1985), Sadoc and "curved-space". A planar triangulated
Mosseri (1982), Sachdev and Nelson (1985) network requires a mean coordination
and Yonezawa et al. (1987). The fact that number of 6, local variations giving 5- or
tetrahedral packing is relatively stable for 7-fold coordination require curvature of
small numbers of atoms and the conflict the two-dimensional plane into 3-D. Simi-
between local and long range ordering sug- larly, perfectly periodic polytetrahedral
gests that local energy minimisation in the tilings that are impossible in 3-D can be
liquid or glassy state will lead to intercon- designed in a suitable space of higher di-
4.2 Conceptual Models 193

mension. Sadoc and Mosseri (1982) have


developed this theme in a number of influ-
ential papers. A 4-D "polytope" may be
constructed and can then be de-curved to
bring the model back into 3-D space.
Clearly, mapping back into Euclidean
space involves breaks in symmetry com-
parable with the tears in the skin of an
(a) orange mapped from 3-D towards 2-D.
Defect regions separating the polytetrahe-
dral structures are thus an intrinsic proper-
ty of this type of model, Fig. 4-6.

4.2.3.2 Polytetrahedral Models


Models for network glasses based on the
above principle can also be constructed.
Thus if a tetrahedrally-bonded atom is
placed at the centre of each tetrahedron in
an icosahedron, the dual - a pentagonal
dodecahedron is formed. This is the basis
for several models of amorphous mate-
rials: for instance, Tilton (1957) and
Robinson's (1965) model for oxide glasses
and Grigorivici and Manaila's (1967,
1968) "amorphon" model for amorphous
tetrahedral semi-conductors. If the tetra-
hedra are decorated with sections of a dia-
mond cubic lattice, then polytetrahedral
structures, which combine amorphous
cluster and microcrystallite models can be
constructed, Fig. 4-7. To date, only the
properties of complete, symmetrical, poly-
tetrahedral structures have been examined
although there is clearly a need to model
the "connective tissue" which will not be
polytetrahedral.

4.2.4 Constrained Disorder


(c) as the Paradigm. Stereo-Chemically
Figure 4-6. a) View of the central portion of a poly-
Defined Models
tope constructed by Sadoc and Mosseri (1982) show- It is a common experimental fact that
ing the first 13 vertices - with an icosahedral arrange-
ment, b) 20 new vertices (shaded) are added, forming
many glasses contain structural elements
a dodecahedron, c) View of the polytope 'mapped' that are also characteristic of composition-
back into 3-D space. ally-equivalent crystals. What implications
194 4 Models for the Structure of Amorphous Solids

As mentioned above, the limited struc-


tural similarities between crystals and the
corresponding glasses represents the cen-
tral unifying theme. Models are based on
{110) characteristic signatures of the structural
features observed experimentally in each
phase. The common feature may corre-
spond to the presence of a local structural
unit - a tetrahedron or octahedron - and
include the mode of interconnection. Fur-
ther analysis may then reveal similarities
extending into the medium-range of struc-
ture and indicating a more spatially exten-
sive structure-forming principle.
The principle underlying the notion of
constrained disorder as a model for the
amorphous phase is that similarities in
Figure 4-7. Decoration of a tetrahedron with a 14- structure between a glass and a corre-
atom diamond cubic lattice. Packing of such tetra- sponding crystalline phase are the result of
hedra give large non-crystallographic cluster models a set of, what can be termed, equivalent
for amorphous tetrahedral semiconductors (Gaskell, structure-forming operations. In the case of
1975).
the glass, the operations are applied with-
out further constraint. For the crystal, ad-
ditional constraints are needed to generate
does this have for structural models? The translational periodicity. Disorder is cen-
answer is not obvious. The experimental tral to the structure of the glass but now
evidence, though, has prompted the devel- only within limits: the structure-forming
opment of a diverse and ill-defined family operations - at the level of local or medi-
of structural models. In the most general um-range order - limit the extent of disor-
description this family overlaps the territo- der.
ry occupied by the random models yet also A simple example serves to illustrate the
extends into the province of the microcrys- argument. In almost all the crystalline
tallite and amorphous cluster models. In forms of SiO 2 , Si is tetrahedrally coordi-
many cases models have been generated nated and each SiO4 tetrahedron is vertex-
as essentially ad hoc responses to specific linked to its four neighbours. We take this
structural data and the underlying general as an undisputed structure-forming princi-
ideas that link them to other similarly iso- ple for most crystalline polymorphs of sili-
lated models have not been extracted. In ca and are not surprised to find experimen-
other cases the models can be satisfactorily tal evidence for the same local structural
categorised under other headings - micro- unit in a-SiO2. If there are no further rules
crystallite or random networks - and governing the structure, then vertex link-
broader parallels have not emerged. Here ing with a random choice of oxygen bond
we attempt to replace the specific solutions angle, complete connectivity (ideally),
with a more general category, one that in- leads to the familiar Zachariasen random
cludes most glasses and amorphous solids. network model. We could go further and
4.2 Conceptual Models 195

Figure 4-8. Formation of a chain by application of a) a structure-forming operation consisting of connecting


triangles at two vertices. For the triangle marked with an asterisk, the choice is between A, B, C, or D (viewed
from the local coordinates of the pair of triangles). In b) a random choice is made and the result is one of the
infinite set of translationally aperiodic chains. Formation of a periodic chain requires additional rules: in c) the
choice is constrained to "ABCD-ABCD" etc. (starting from the atom marked with an asterisk and working
upwards).

argue that this model for a-SiO2 is the em- simple illustration, a 2-D packing of trian-
bodiment of the structure-forming princi- gles, is shown in Fig. 4-8.
ple in its purest or most idealised form since A descriptive name for models of this
no other rules have been used to generate type is needed. The term "stereo-chemical-
the structure. In order to generate a crys- ly defined" (SCD) model has some attrac-
tal, however, the structure-forming princi- tions. "Stereo-chemical" can be regarded
ple is further constrained to apply in only as short-hand for the set of "structure-
a limited sense - in one direction, say, to forming" operations that are central to the
ensure that atoms lie in straight lines. A model. The local structure, therefore, has
196 4 Models for the Structure of Amorphous Solids

been stereo-chemically defined and the sponding crystalline lattices with modifica-
longer range structure becomes defined as a tion of the geometry of the chains, so that
result of stereo-chemical constraints. the SiO3 chains were bent regularly in one
plane until agreement with experiment was
4.2.4.1 Similarity to Random Networks achieved (see Sec. 4.7.7). Clearly, in so do-
ing, none of the structure-forming princi-
The principle of limited structural equiv- ples characteristic of the crystal were vio-
alence of crystalline and amorphous lated.
phases applied at different levels, can lead
to structures that are indistinguishable
from CRNs on the one hand or to micro- 4.2.4.3 Local Order as a Consequence
crystallite models on the other. In the ex- of Medium-Range Order
ample above, the only structure-forming
If the last two sections, describing the
principle linking the crystalline to the
structures of end members of the series
amorphous phase involves local structural
represented the entire picture, then there
units, with all arrangements of these units
would be no reason to introduce a new
equally probable. The general result is a
category of SCD models. However, there
random model: a random network (or ran-
are glasses for which the structure-forming
dom coil for the example of Fig. 4-8). A
principle relates to medium-range ordering
further example could be the network
and which are describable in the same lan-
models for a-Si generated by Wooten and
guage as the CRN and microcrystallite
Weaire (1987) (see Sec. 4.5.3) in which the
models. Before discussing these, it is neces-
topology of a diamond-cubic crystal was
sary to introduce a connection between lo-
progressively modified by switching bonds
cal and medium range structure. Several
until agreement was reached with experi-
types of glasses exhibit local ordering sim-
mental data for a-Si. Again, the implicit
ilar to that of a crystalline phase but any
structure-forming operations are retained
explanation of the local order in either re-
as constraints - strictly fourfold, approxi-
lates to medium-range ordering.
mately tetrahedral bonding, no breaks in
connectivity, and these are also character- Two illustrations serve to focus the dis-
istic of the crystal. Another example is the cussion. Firstly, amorphous transition
"boroxol ring" model for a-B 2 O 3 where a metal - metalloid (TM-m) alloys appear to
(medium-range) structural unit - the B 3 O 9 be structurally similar to crystals in that
ring (Fig. 4-59 a) is connected randomly the immediate environment of metalloids
through the oxygens to form a CRN. in the glass and crystal have similar nine-
fold coordination, trigonal symmetry and
narrow bond length distributions. Second-
4.2.4.2 Similarity to Paracrystalline
ly, the local environments of several alkali
Models
and alkaline earth cations in silicate glass-
Variations in the geometry of a crystal es, mimic the local structure of the corre-
without accompanying topological modifi- sponding crystals. At first sight, these facts
cation lead to structures that are probably may seem unremarkable. Atoms like Si or
best considered as paracrystalline models. B have well-defined coordination spheres
For example, Yasui et al. (1983) modelled in amorphous oxides: models incorporat-
the structure of amorphous chain and ing well-defined coordination shells for B
sheet silicates starting from the corre- in, say, a-Ni4B or Na in a-Na 2 Si 2 O 3
4.2 Conceptual Models 197

should thus present no additional difficul- tion (Lamparter et al., 1982) that the local
ty and random models for each should structure is well-defined, with nine-fold co-
work. Indeed, random models for TM-m ordination of the metalloid by the metal.
alloys have been built (Gaskell, 1979), and Evidence for a well-defined local structure
these can be considered to be CRNs with a implies the presence of a degree of medium-
trigonal prismatic BNi9 cluster as the local range ordering, of some sort. We cannot
structural unit. Also, Greaves (1985) has say at the outset what the nature of the
proposed a "modified" CRN model in medium-range ordering is, but that it ex-
which the alkali network "modifiers" ex- ists. Models for amorphous TM-m alloys
hibit a preferred coordination, and exist in were therefore constructed by Dubois,
defined regions of the structure, giving Gaskell and Le Caer (1985) (see Sec.
random percolation channels intercalating 4.2.4.4) which incorporated the medium-
the silicon-oxygen "network" sub-struc- range structural principles observed in the
ture. crystal, to produce a SCD domain model
The problem is to explain the structure- that satisfactorily reproduced the partial
forming principle - why do clusters like distribution functions obtained by Lam-
BNi9 or NaO 5 exist? Well-defined tetrahe- parter and co-workers.
dral SiO4 units or triangular BO3 groups For the "network modifier" cations in
can be said to "exist" as a result of the oxide glasses, similar arguments apply and
strong, directional interatomic bonds. Al- experimental evidence for medium-range
though it could be argued that B-Ni bonds ordering is now emerging also and will be
are strong too, there is no evidence for considered in Sec. 4.7.
nine-fold directional bonding. It is difficult The point to stress here is that where
to see how this could be achieved as the experimental evidence shows that atoms
central B atom has no available d orbitals. in close-packed solids - or within close-
The case is even more compelling for alkali packed substructures - have a well-defined
and alkaline earth oxide glasses with weak, local structure, then models for these
ionic bonds to oxygen. In neither case can materials could contain a "medium-range
isolated "molecular units" be contemplat- structure-forming principle" similar to that
ed. For both types of materials, local ge- responsible for the structure of the corre-
ometry and symmetry observed around B sponding crystal phase. More generally,
in the closed-packed crystalline transition evidence for well-defined local structures
metal borides and around Li, Na and Ca in in materials where the local structural unit
the close-packed regions of silicate crystals has a high connectivity, require definitions
is an essential consequence of an ordered of the medium-range structure too.
close-packing. In other words, local struc- These points may be rationalised by ac-
tural characteristics in these crystals derive cepting that many crystal structures repre-
from particular medium-range packing sent a compromise between the space and
schemes in the crystal. coordination requirements of atoms in dif-
There are reasons to believe that this ferent sublattices. The result is that not all
conclusion extends to glasses also. For a- structures that are topologically possible
TM-m alloys, the experimental evidence is do, in fact, exist as crystals: a point made
the most clear-cut and details have now clearly by Dent-Glasser (1979) for silicates.
emerged - principally from neutron scat- Constraints imposed by each of the con-
tering experiments with isotopic substitu- stituent sublattices in a silicate crystal, lim-
198 4 Models for the Structure of Amorphous Solids

it the range of existing crystals. Can we crystal in which oxygen atoms form a dis-
assume that glasses, because they are non- torted hexagonal close-packed (hep) sub-
crystalline, avoid similar rules? The answer lattice. Si, Li (or Na) occupy the tetra-
is - almost certainly, No. Pauling's rules hedral interstices (highly distorted for
on which the structure of crystals can be Na). Each (SiO3~)n chain is surrounded
classified are essentially arguments based by six M-0 chains (M = Na, Li). For the
on considerations of local charge balanc- glass, the hep oxygen sublattice was
ing, bond counting, valence, coordination preserved and the tetrahedral interstices
numbers, density and overall composition. were populated with Si or M atoms to
Clearly, none of these parameters is spe- form randomly-coiled, self-avoiding sili-
cific to the translationally-periodic solid: cate chains surrounded by M-O chains.
all should relate to the amorphous state The resulting model thus preserves the
too, so that Pauling's rules alone should following structure-forming operations:
constrain amorphous structures. The oxygen close-packing, semi-infinite, non-
structure for the crystal is one successful branching chains, chemical ordering, "re-
solution to the problem - one of the many pulsion" between Si atoms in adjacent
structures that could, hypothetically, exist, chains and "attraction" between Si and M-
that does. Investigations of structures for containing chains. SiO4 tetrahedra are pre-
an amorphous solid can use this as a sound served, of course, with interconnections
starting point - especially if a "structure- through "bridging" oxygens. Randomness
forming" principles can be extracted from while essential to the model, is applied only
the crystal and transferred to the glass. after taking account of the "stereochemi-
cal" constraints imposed by the structure-
forming operations.
4.2.4.4 Stereo-Chemically Defined Models
A final example comes from the work of
for Close-Packed Oxides and Amorphous
Dubois, Gaskell and Le Caer (1985) on
Metals Involving Medium-Range
amorphous TM-m alloys. The apparently
Structure-Forming Operations
complex structures observed in TM-alloys
Several authors have produced random can be considered as close-packed lattices
models by modifying the topology of the of TM atoms with twinning at the unit cell
crystal at the level of the medium-range level. Specifically, the cementite, Fe 3 C,
structure. A recent example is the work of structure used here as a template for the
Barenwald (1988) et al. who attempt to glass, is produced by inserting twinning
model the structure of a chain phosphate, planes in every three {112} planes of the
Ba(PO 3 ) 2 by a Monte Carlo method. The hep structure. Capped trigonal prisms are
structure-forming operation preserved in thus formed which are linked through
this work is the essentially parallel packing edges and vertices to form planes within
of infinite, linear (PO3)W chains. PO 4 which boron atoms are accommodated.
groups remain intact but the bond and tor- These structure-forming operations are
sion angles are varied randomly to pro- preserved in a model for the glass in that
duce a fit to experiment. parallel twinning planes operate over a de-
A similar but more constrained SCD fineable correlation length (1 to 2 nm). Be-
model is that reported by Gaskell (1985 b) yond, lie other domains also generated by
for chain metasilicates, see Sec. 4.7.8. The twinning, but with planes lying in other
starting point was a Na or Li metasilicate orientations. Topological continuity of the
4.3 Experimental Structural Techniques 199

local structural units (trigonal prisms) and average atom (number) density. For amor-
the twinning planes is preserved by the in- phous solids, since g(r) = Q(r)/Q0, the
terface atoms too so that the ground state function tends to unity at large values of r.
of the model has no primary discontinuity Although experimental information on
at domain boundaries. These constraints higher order distribution functions is diffi-
lead to more detailed local restrictions on cult to obtain, we could define a triplet
the arrangement of structural units and to distribution function in terms of the proba-
a model that is topologically ordered (but bility of finding atoms simultaneously at
r
not geometrically ordered) on a length i •> ri j r3 Setting the origin at a given atom
scale of several nearest neighbour dis- position allows a definition of the triplet
tances, but topologically and geometrical- distribution function in terms of the prob-
ly disordered beyond. ability of finding one atom at an inter-
atomic distance rt, a second at r2 with the
included angle being 6.
4.3 Experimental Structural Often the terms distribution function
Techniques and correlation function are used inter-
changeably. Strictly, the pair correlation
In this section, a brief account is given of function, h(r) = g{r)-\ so that this func-
the principal structural techniques used to tion tends to zero as r tends to infinity.
study amorphous solids. Details are given Cusack (1987) gives an excellent account
in other volumes of this series. For com- of the necessary formalism.
pleteness and to establish the basic formal-
ism, some repetition is inevitable. Particu-
4.3.1 Neutron Scattering Techniques -
lar emphasis is placed on the methods re-
Static Structural Methods
quired to obtain structural data of high
information content. Neutrons have zero charge and do not
Quantitative results are expressed in interact with charges in the specimen, in
terms of probability functions or distribu- contrast to X-rays and electrons. Neutrons
tion functions. We can define the probabil- interact with the (small) atomic nuclei and
ity of finding an atom at a position r, in an this considerably simplifies any descrip-
element of volume dr. This is a one-particle tion of the scattering equations, since the
distribution function. Similarly, we can de- scattering mechanism is essentially inde-
fine a more useful quantity - the probabil- pendent of the scattering angle, if inelastic
ity of finding two atoms simultaneously at scattering is neglected.
positions r1 and r 2 , thus defining a two For an isotropic liquid or glass, vectorial
particle or pair distribution function. It is information characteristic of a crystal is
more convenient to place the origin to co- averaged, so that the intensity is Q-depen-
incide with one atom and work with inter- dent but there is no other angular varia-
atomic vectors, or for a homogeneous sys- tion. In a typical (elastic) scattering mea-
tem, interatomic distances. Then the prob- surement, the intensity of a monochro-
ability of finding an atom in an element of matic beam of scattered neutrons is mea-
volume dV at a distance r from the origin sured as a function of the scattering angle
atom equals Qog(r)dV= Q(r)dV. Here, - conventionally 2 9. Usually the result is
g (r) is the pair distribution function, Q (r) is expressed in terms of the modulus of a
the r-dependent atom density and Q0 the scattering vector, Q, \Q\ = Q = 4nsinO/A,
200 4 Models for the Structure of Amorphous Solids

where X is the incident neutron wave-


length.
The experimental scattered intensity os-
cillates around a background, I*xpi term
equal to the scattering from a structureless
medium of the same atomic density and
composition as the specimen - "self scat-
tering". Neglecting inelasticity effects,
7fxp = Nb2 where b is the neutron (coher-
ent) scattering length for the atoms of a Figure 4-9. Typical experimental neutron scattering
monoatomic solid and TV is the number of data showing the "self-scattering", Nb2, from a struc-
atoms in the neutron beam. Generally tureless medium containing the same number of
there is also a degree of incoherent scatter- atoms per unit volume as the specimen.
ing that is subtracted from the total scat-
tering to obtain the coherently-scattered
fraction. Oscillations around /fxp are due Each distance in the specimen thus exhibits
to constructive and destructive interfer- its signature in the form of a sine wave of
ence from neutron de Broglie waves scat- "period" AQ = 2n/rmn - short distances
tered from nearby nuclei and these oscilla- giving rise to long period fluctuations in
tions contain the structural signals, I(Q) Q-space and vice-versa (see Fig. 4-10).
(Fig. 4-9). Thus, The Debye equation, Eq. (4-5), is conve-
nient for simple calculations on molecular
groups with discrete interatomic distances.
= Nb2S(Q) (4-3 a) For a solid or a liquid it is preferable to
work with the atomic density, Q (r), defined
where S (Q) is the so-called structure factor as the number of atoms in a volume d3r, at
and contains all the structural information.
Often the same equation is re-expressed in
terms of the "interference function"
i(Q)=I(Q)/Nb2-l = (4-3 b)
It is useful to obtain, at the outset, a con-
ceptual grasp of what information S(Q)
contains. For an isotopic specimen, Debye
showed that the scattering from N particles
separated by a constant distance rmn is
Q /nm"
given by:
Figure 4-10. The reduced interference function, F(Q\
1 N for a monoatomic specimen. With a gaussian distri-
(4-4) bution, centered on R, the result is a damped sinu-
soidal wave of period 2n/R. The full line shows F(Q)
or, more simply, in terms of a "reduced for R1 = 0.246 nm, <r1 = 0.0074 nm, corresponding to
interference function", the first neighbour Ge-Ge distance. The dashed
curve corresponds to values typical of the second
peak in a-Ge: R2 — 0.305 nm, o2 = 0.026 nm. Note the
relatively rapid decay of the second-neighbour data
(4-5) which is only detectable for relatively small values
ivii of Q.
4.3 Experimental Structural Techniques 201

distance r; so that the number of atoms in and


a spherical shell, radius r, thickness dr is:
= ^F(Q)smrQdQ (4-1 lb)
J(r) = 4nr2Qog(r)dr = 4nr2Q{r) (4-6 a)
where J(r) is the so-called radial distribu- (In other conventions, G (r) is replaced with
tion function (rdf). D (r) - the differential correlation function.)
A function t(r) is often used:
4.3.2 X-Ray Scattering
t (r) — 4 n r Q (r) or
X-rays interact with atoms of the speci-
T(r) = 4 n rb2 Q{T) (4-6 b) mens chiefly through their electrons. (A
It may be shown (Warren, 1969) that: term involving the nuclei is reduced by the
ratios of the masses of electrons and nu-
clei.) Since electron orbitals - particularly
Q the outer valence shells - have radii that
° (4-7)
are comparable to interatomic distances,
where Q0 is the average atom (number) interference terms arise from the "shape" of
density. the orbitals. Assuming spherical shells, the
Defining a "reduced" radial correlation effect is to replace the neutron scattering
function: lengths, b, in the above equations with an
\ = 4nr(Q(r)-Q0) (4-8) atomic scattering factor, f(Q% i.e. atomic
scattering factors are now g-dependent,
then, due to interference from waves scattered by
1 electrons within the shells. Such atomic
S(Q) = l+— fG(r)singrdr (4-9)
Qo scattering factors (or "form factors") are
or, tabulated in standard works. Thus the
scattered intensity is now related to a Q-de-
F(Q)= fG(r)sinQrdr (4-10)
pendent background, Fig. 4-11. With this
o
modification, the remaining equations in
The advantage of these forms of the De- Sec. 4.3.1 hold.
bye equation is that only deviations from
the average atomic density contribute to
F(Q). For liquids and glasses, the atomic
density, g(r\ approaches Q0 at large r so
that integration can be usually truncated
at r& 1.5 to 2.0 nm.
It is possible - and often desirable - to fit
structural data in the form of S (Q) or F (Q)
with computer data for a structural model
that gives G (r). However, the structural in-
formation is easier to visualise in real space
using the fourier (strictly sine) transform of
S (Q) or F (Q). We thus have two symmetri- u
cal transforms:
Figure 4-11. Typical X-ray scattering data, oscillating
F(Q)= jG(r)sinQrdr (4-1 la) around a Q-dependent atomic scattering factor, / (k).
0 (Here, k is used instead of Q.)
202 4 Models for the Structure of Amorphous Solids

For electron diffraction, interaction is and the transform of the gaussian broaden-
again with the electrons but the charge on ing function, which is another gaussian -
the nucleus now becomes important. If the given by the exponential term in Eq. (4-13).
atomic scattering factors for electron and Similarly, the transform of a product of
X-ray scattering are fE(Q) and fx(Q) then: two functions is the convolution of the
fourier transforms of the two functions.
^= 4n2(Z-fx(Q))/Q2 (4-12)
Broadening of the distribution of inter-
Electron scattering is much stronger (typi- atomic distances arises partly from differ-
cally 104 larger) than X-ray scattering ences in the environment of each atom due
which is in turn very much stronger than to disorder - the static broadening, as. In
neutron scattering. Thus very thin films are addition, thermal motion leads to another
necessary for electron diffraction com- contribution, ath. For the j t h interatomic
pared to specimens of 5 to 10 g for neutron distance the total effect is obtained by
scattering. addition in quadrature: (c^)2 = (asj)2 +
2

4.3.3 Effects of Disorder


on Scattering Data 4.3.3.1 "Termination" Smearing
F(Q) for a monoatomic specimen with Since scattering measurements are lim-
all atoms at a constant distance, R, will be ited to a scattering angle, 2 6max = n9 g max is
an infinite sine wave. Non-crystalline limited to 4 n/ 2, and for typical X-ray and
solids are characterised by a distribution of neutron wavelengths of 0.05 to 0.1 nm,
local sites rather than a single environ- Qmax = 250 to 125 nm" 1 . Eq.(4-llb) in-
ment, so that the distributions are broad- volved a transform of the scattering func-
ened. The corresponding F (Q) is a damped tion F(Q) over an infinite Q range. The
sine function, Fig. 4-10. effect of truncating the integral at Qmax is
For a peak shape in the form of a gaus- equivalent to multiplying F (Q) with a mod-
sian i.e. ification function, M(Q), such that:
G(r)ozQxp(-(R-r)2/2(i2) M(Q) =
M{Q) = \
Q < e max
then,

exp(- (4-13) From the convolution theorem, if G* (r) is


F{Q)K
R the "true" real space function which would
For more general r-space distributions be obtained by transformation of F(Q)
with a number of peaks in r-space, the with <2max=oo, then truncation of the
transform of each is multiplied by fourier transform of F (Q) at Qmax implies
the corresponding "damping function" that G* (r) is convoluted with a peak shape
exp(— Q2a2/2) and the contributions are function, P*(r) which is the cosine trans-
then summed. The result is a smearing of form of M(Q):
F(Q) at high Q. The above is an example of
the convolution or folding theorem. G (r) in P* (r) = - J M (Q) cos (r Q) &Q (4-14)
71
this case is a convolution of a set of delta 0

functions with a gaussian. The transform, (See for example Waser and Schomaker
F ( 0 , is a product of the transform of G (r) (1953).)
4.3 Experimental Structural Techniques 203

For M (Q) in the form of a step function, 4,3,4 Polyatomic Solids


the peak shape function is a SINC func-
tion, Fig. 4-12. Thus if G*(r) is considered Scattering in polyatomic solids can be
to be made up of a set of (5-functions, the treated using the Debye equation but the
effect of multiplying of ^-function by P (r) terms involving the different atomic spe-
and then summing to obtain G (r) - which cies, a, /?, etc. must now be accounted. We
amounts to a convolution of G*(r) with must now consider partial structure fac-
P* (r) - is to broaden the features of G* (r) tors, Sap(Q), and partial pair correlation
and to introduce satellite "termination rip- functions Gap(r). For a solid containing m
ples". The ripple may be suppressed, at the atomic species, there are m(m + l)/2 inde-
expense of further broadening, by using pendent partial functions.
smooth modification functions. A number The number of atoms of type /? in a vol-
are quoted in Fig. 4-12. ume d 3 r at a distance r from an origin a is:
)= 4nr2Qap(r) (4-15)
The relative density can also be defined in
terms of the mean density of atoms of type
P,Q0(p) = npQ0 where np is the atomic frac-
tion of species /?. Thus:
9ap(r) = Qap(r)/npQ0 (4-16)

The partial reduced radial correlation


function is:

(4-17)

Eqs. (4-11) now become:

= \Gap{r) sin(Qr)dr (4-18a)


and
Gap (r)=-$FaP (Q) sin (r Q) dQ (4-18 b)

-40
4.3.4.1 Total Distribution Functions
and Structure Factors
Figure 4-12. Peak shape functions corresponding to a Partial distribution functions and struc-
fourier transform of reciprocal space data truncated ture factors give a detailed description of
at Qmax by a modification function M (Q).
the environment of each atomic species
A. M(Q) = B. and the information content is equivalent
with B = \oge(10/Q 2
max). C. M(fi) = l (Wright and to G (r) or S (Q) obtained for a monoatomic
Leadbetter (1976)). solid. Experimental scattering measure-
204 4 Models for the Structure of Amorphous Solids

ments from polyatomic solids do not di- where the underlying partial functions are
rectly give the partial functions. The mea- strongly oscillatory.
sured total structure factor, S(Q) is a Furthermore, partials with small weight-
weighted sum of contributions from inde- ing factors are buried beneath the oscilla-
pendent pairs of atom types, a a, /?/?, a/?, tions of strongly-weighted partials. For the
etc. Thus for a diatomic solid: most informative structural measurements,
7 it becomes vital to extract partial structure
aeSaAQ) (4-19 a) factors from total structure factors and
a fi
partial correlation functions from total
where WaP is a weighting factor,
correlation functions.
nanfibab* Apart from a few simple solids like SiO2
(4-19 b) where this can be done by inspection (see
Mozzi and Warren, 1969), it is necessary to
and b a , bp (or / a , /^ for X-rays) are the employ special techniques. We consider
scattering lengths for atomic species a, /? five possibilities.
and
4.3.5.1 Combination of the Results
of X-Ray, Neutron and Electron Scattering
The total structure factor is defined as:
For a binary alloy, if three experiments
S(0 = . ^ +1 (4-20) can be performed with three types of radia-
N\(by\2 tion thus providing three sets of equations
Again, the brackets, < >, refer to a compo- of the form S (Q) = £ £ WaP Safi ( 0 , and if
a fi
m
2
sition average so that <b > = Z (**«&«)• values of Wafi are sufficiently different for
a=1 the three measurements, then the three
From iS (<2) the total reduced radial corre- equations can be solved for the three un-
lation function, G(r) can be obtained as: known quantities S aa , Safi9 Spp.
The atomic scattering factors depend on
G(r) = I Z ^ G ^ ( r ) (4-21) the character of the probing radiation, as
mentioned earlier. Furthermore, although
Since the weighting factors differ for X-ray X-ray and electron form factors increase
and neutron scattering, S (Q) and G (r) mea- monotonically with atomic number Z, the
sured by X-rays will not be identical to that neutron scattering length, b, is determined
measured using neutrons. by two contributions - "potential scatter-
ing" which increases very slowly with Z,
and a "resonance scattering" term - that
4.3.5 Extraction of Partial Structure
oscillates, apparently haphazardly. It is
Factors
thus possible to choose systems for which
It will be obvious that averaging over the X-ray and neutron weighting factors,
three partials for a diatomic solid leads to Wap9 are significantly different for the vari-
a drastic reduction in the information con- ous types of radiation.
tent of a measurement. Peaks in one partial Form factors for electrons are insuffi-
tend to overlap with troughs of another, so ciently different from those for X-rays for
that the resulting destructive interference electron diffraction to be of much use as a
leads to smooth total functions in cases third experiment (in addition to X-ray and
4.3 Experimental Structural Techniques 205

Figure 4-13. Partial struc-


ture factors, Gij{f) for a-
Co 81 P 19 obtained by Sadoc
and Dixmier (1976).
5 6 10
r(A)

neutron scattering). For elements with a thus allow extraction of partials from three
magnetic moment, such as Co, the moment sets of neutron scattering data. In another
may be oriented with a suitable external seminal measurement, Lamparter et al.
magnetic field. The atomic scattering (1982) obtained the partials for a-Ni 81 B 19
length for polarised neutrons depends on using alloys of X1B with nat Ni, 62 Ni, and a
whether the atomic moment lies parallel or mixture of 62 Ni and 60 Ni giving a coherent
anti-parallel to the neutron spin, so that for scattering length of zero. X-ray scattering
Co-containing alloys, magnetic scattering data was also collected for good measure.
offers two experiments. A classic investiga- The results are shown in Fig. 4-14.
tion of a-Co 4 P was performed in this way
by Sadoc and Dixmier (1976) using a com- 4.3.5.3 "Difference" Methods
bination of X-ray scattering, polarised and
For compounds with more than two
unpolarised neutron scattering to obtain
atomic species, direct extraction of partials
the three partial structure factors for the
would be impractical. For a triatomic ma-
alloy (Fig. 4-13).
terial, six independent measurements would
be required. However, it is still possible to
43.5.2 Neutron Scattering simplify the problem and to increase the
with Isotopic Substitution information content of measurements by
Not only do neutron scattering lengths obtaining information on the environment
vary sharply from element to element; they of a selected atomic species. This is done by
also vary from isotope of the same element. taking differences of the neutron intensities
For example, Ni has isotopes in which b (in scattered by two samples of the same mate-
units l(T 1 5 m) varies from - 8 . 7 (62Ni) to rial, identical apart from the isotopic con-
14,4 (58Ni). Three experiments with three centrations of one of the species, M, say.
isotopic mixtures of Ni in a binary alloy Writing the normalised neutron scattering
206 4 Models for the Structure of Amorphous Solids

where bM and b'u are the neutron scattering


geometrical packing model lengths of the two isotopes. The technique,
pioneered by Soper et al. (1977) in studies
of molten salts and aqueous solutions has
now been applied to many glasses (see Sec.
4.7).

4.3.5.4 X-Ray Absorption Spectroscopy

Each element has a characteristic ab-


sorption edge, corresponding to excitation
of a bound electron from a core shell to an
excited state above the conduction band
minimum. The energy involved lies in the
X-ray region and is specific for each ele-
ment. At energies, £, immediately above
the threshold, £ 0 , the absorption coeffi-
2.0 4.0 6.0 8.0 10.0 12
cient exhibits a series of oscillations ex-
tending up to 1 keV above the absorption
Figure4-14. Partial structure factors Gtj(r) for a- edge. After background subtraction and
Ni 81 B 19 obtained by Lamparter et al. (1982).
suitable normalisation, the oscillatory part
of the signal, x (E), the X-ray absorption
fine structure (XAFS) contains structural
intensity per atom: information on the environment of the ex-
cited atom.
Specifically, x (E) represents interference
^' a a, B between the photoelectron wave emitted
(4-22) by the excited atom and waves back-scat-
The first term on the right hand side tered from its neighbours. It thus has con-
contains g-independent "self scattering" siderable similarity to the interference
terms; the second, terms involving M such function in X-ray, electron and neutron dif-
as: b^ HM(SMM(Q) -1) and terms involving fraction and provides similar structural in-
pairs of atoms other than M. Only the formation.
terms involving bM are affected by isotopic Similar effects occur after excitation with
substitution so that (apart from a differ- fast electrons: scattering processes that in-
ence of background levels) the difference volve excitations from core states, appear
between two intensities for the two mea- in the electron energy loss spectrum
surements, A J ( 0 , contains only terms in- (EELS) as saw-tooth peaks with an associ-
volving correlations between M and other ated fine structure at higher energies. Such
species (including M) thus: transitions can be observed in an electron
M (Q) = Const + A (SMM (Q) - 1 ) + microscope, for example, if the transmitted
electron beam is energy-analysed.
where The fine structure in both types of spec-
tra can be roughly categorised as the rela-
tively sharp oscillations in the immediate
4.3 Experimental Structural Techniques 207

vicinity of the "edge" and the gentler oscil- 3=n-l


,(*)_
lation of the extended XAFS. The former kr2\fn(k)\
involves strong scattering of low energy
photoelectrons for E — Eo «100 eV and the •exp(-2rM(fc)) (4-25)
latter region can be treated by a single scat- Here, a corresponds to the excited ele-
tering approximation (Sayers et al., 1971). ment of species a, and /? to neighbours of
Writing the latter approximation in other species which includes neighbouring
terms of the modulus of the photoelectron atoms of species a. The important point is
wave vector, k2 = 2mQ(E—E0)/h2 then: that in a triatomic alloy, say Xa involves
terms in P aa , Pafi, Pay but excludes other
terms not involving a. The structural infor-
mation is thus analogous to that obtain-
• exp ( - 2 o) k2) exp ( - 2 Rj/A (fc)) (4-24) able from neutron scattering with isotopic
substitution of species a in the difference
This expression is clearly more compli- mode, or to X-ray differential anomalous
cated than the corresponding expression scattering at the absorption edge of ele-
for X-ray or neutron scattering (Eq. (4-5)). ment a.
However, the similarities become more ob- The advantages, though, are that this
vious on inspection. Rj is the distance from element-specific technique is much more
the central atom to a shell of Nj neigh- generally applicable since medium atomic
bours. Eq. (4-5) contains a term in sin QRj number elements can be examined by X-
whereas Eq. (4-24) has a similar term in ray absorption techniques and light ele-
sin 2 kRj. Each, therefore, indicates that a ments by EELS without any requirement
discrete peak in r-space at Rj gives rise to for isotopes with contrasting scattering
sine wave oscillations in Q-space or k- properties. Moreover, a high maximum
space, of period 2 n/Rj or n/Rj respectively. value of reciprocal space or fc-space data
(In XAFS, the interfering wave travels from is routinely available - typically kmax =
the central particle to its neighbours and 200 nm x equivalent to g max = 400nm x
back again - a distance of 2 Rj.) Complica- in neutron scattering.
tions inherent in Eq. (4-24) involve a phase There is a major disadvantage, however,
shift term Sj(k% a 'Debye-Waller' term for disordered materials. If a peak in r-
exp (— 2 a? fc2) where Oj measures the space is broad - as they are in glasses for
breadth of the r-space distribution, and a second- and higher-neighbours, then the
term exp (— 2 Rj/A (k)) representing the de- Debye-Waller term tends to zero except for
cay of the amplitude of the photoelectron the region below fc^40nm-1 - which is
wave due to inelastic processes. A is a mea- also the region corresponding to strong
sure of the mean free path. The back scat- multiple scattering of low energy pho-
tering factor, \fn(k)\9 corresponds to the toelectrons and where single scattering
term f(Q) in X-ray scattering (the n indi- theory does not apply. The extended
cating 180° scattering). XAFS spectrum thus offers little informa-
As with X-ray or neutron scattering, it tion beyond the first peak in r-space and
may be preferable to convert Eq. (4-24) even then is not sensitive to broad features
from its Debye-like form into a version - shoulders or wings - that correspond to
that includes pair distribution functions, higher frequency fourier components in re-
ciprocal space.
208 4 Models for the Structure of Amorphous Solids

One answer to this problem, of course, ments can be taken at the absorption edges
would be to analyse the low energy region of other elements in the material.
where information on high neighbour cor- The magnitude of the changes in ft can
relations is contained. The difficulty with be about 20 % but it has proved quite diffi-
this approach is that there is no method for cult to obtain good separation of the par-
inverting the data to obtain, directly, the tials in binary alloys due to a combination
real-space distribution. One must proceed of random and systematic errors. More-
by comparing experimental data with over, the X-ray wavelength is determined
computed low energy XAFS or EELS data by the position of the absorption edge
computed from trial structures. Although which increases with atomic number, Z, so
some success has been achieved by this that to obtain X-ray scattering with a rea-
method - for example work on a-Si dis- sonably large Q range, the element of in-
cussed in section 5 - the accessible infor- terest should have a high atomic number.
mation content is limited. On the other hand, there are none of the
problems associated with the low Q cut-off
that limit the usefulness of XAFS data.
4.3.5.5 X-Ray Anomalous Scattering Pioneering measurements on the struc-
ture of Ge-Se alloys were performed by
In the vicinity of an absorption edge in the Fuoss et al. (1981) and more recent work
X-ray spectrum of an element, the atomic includes studies of a-Ni2Zr (de Lima et al.,
scattering factor, / , for that element be- 1988).
comes energy-dependent. Writing / in
terms of its real (f±) and imaginary (f2)
components: f=f0 +f1 + if2 - Here, f0 rep- 4.3.6 Vibrational Spectroscopy
resents the contributions to the scattering
factor from all processes other than that The static structural properties consid-
associated with the absorption. ered above give one view of the properties
The imaginary (absorptive) part shows a of an amorphous solid. Dynamical proper-
step function change as the energy is in- ties - the response of the solid to an excita-
creased through the region of the absorp- tion, not only give additional information
tion edge, whereas fx is small and negative on the static structure but also add new
at energies below the edge, has a deep min- information.
imum at the position of the edge and then The simplest description of the vibra-
rises progressively beyond that. By taking tional properties of a material is given by
scattering measurements at two incident the vibrational density of states function,
X-ray energies on either side of the absorp- g(co); the number of vibrational modes
tion edge, preferably using a tunable X-ray with frequencies between co + Aco. This
Synchrotron source, values of/ x can be quantity is not directly measurable but ex-
sufficiently different that subtraction of perimental methods provide information
the two scattering curves gives element- that can be related to g(co). However, for
specific information - as in the isotopic amorphous solids - in contrast to crystals
substitution technique. Thus, A/(g) can - this transformation is by no means with-
be written as a similar equation to Eq. 4-23 out uncertainty. Lack of periodicity in an
with weighting factors given by Ludwig et amorphous solid has the important effect
al. (1987). In principle, further measure- that the (crystal) momentum selection rule
4.3 Experimental Structural Techniques 209

appropriate to crystals is no longer strictly cesses is directly related to g(co), i.e.


valid. The infra-red absorption process
in a crystal is governed by laws of con- S(Q,co) = g(co)fN(Q,co)
servation of energy and momentum,
where,
E(ko) = E(q); ko = q, where k0 and q are
the wavevectors of the incident photon /N iQ,<o) = E ^ r <uf (a))> exp ( - 2 Wi (Q))
and the created phonon respectively, and a 1 Mi
(4-26)
selection rule restricting the modes to
those for which there is a net change in Here, bt and Mt are the incoherent scatter-
the dipole moment. For isotropic solids, ing lengths and mass of the ith species;
k = \k\ = 2njX so that for the IR effect <w? (co)} is the mean square displacement
with 2^10 jim, k is effectively zero on of the ith atom averaged over phonon
the scale of the Brillouin zone boundary modes near co and Wt(Q) = Q2 <u?>/6 is a
( ^ l O n m " 1 ) and the IR spectrum there- Debye-Waller factor.
fore picks out the sub-set of modes in g (co) Neutron incoherent scattering data
for which £ = 0. In an amorphous solid from any materials is useful because of the
with no identifiable unit cell, k becomes a close resemblance of the experimentally
poor quantum number so that all modes in measured spectrum to g (co) with few of the
g(co) become potentially optically active. problems associated with the transform
Similar statements applies to the Raman from, say, Raman data to g(cn).
effect (although now it is the changes in Experimental data from Raman and IR
polarisability rather than the dipole mo- spectra has great value in structural studies
ment that provides one of the selection on amorphous solids. The symmetry-
rules). based selection rule still operate so that
Thermal neutrons with energies similar totally symmetric vibrations, for example,
to vibrational quanta can also be scattered that produce no change in dipole moment
inelastically that is with the creation or but a change in polarisability are, to first
destruction of one or more phonons. The order, IR-inactive and Raman-active - as
static structure factor, S(Q), discussed in molecules. This is valuable information
above is thus replaced in a complete treat- therefore. Secondly, the high frequency vi-
ment by S(Q, co) - the dynamical structure brational bands, at least, associated with
factor. Certain nuclei - notably H - pos- the motion of atoms in local structural
sess a spin, /, and since scattering of neu- units are only slightly shifted (and broad-
trons involves the properties of a com- ened) compared to the crystal, that it is
pound nucleus, neutron + nucleus, with trivial (and cheap) to distinguish between
spin 7+1/2 or 7—1/2, the two states have tetrahedral and octahedral coordination
different scattering lengths so that scatter- in, say, a-GeO 2 .
ing from such nuclei is only partially co- The problem for amorphous solids is
herent. H has a particularly large incoher- that in some materials - such as the amor-
ent cross section and since incoherent scat- phous semiconductors, the observed IR or
tering involves addition of intensities of Raman spectrum does indeed mimic g (co)
scattered waves - the scattering intensity is whereas for many oxide glasses - notably
given by a sum over essentially indepen- borates and phosphates - sharp bands are
dent vibrating atoms. Thus the energy gain observed that are unlikely to give any di-
(or loss) of neutron scattered by such pro- rect representation of g(co).
210 4 Models for the Structure of Amorphous Solids

In a glass like SiO 2 , or an amorphous For sufficiently thin specimens, the elec-
semiconductor such as a-Si, the tetrahe- tron wave incident on the specimen is
drally-bonded atoms are extensively inter- weakly scattered and the wave function of
connected but without any simplifying pe- the emergent beam can be represented in
riodicity. The vibrations of the atoms com- terms of an (almost) unchanged amplitude
prising the ensemble now depend on the but with the phase shifted by an amount
relative phase of all the other atoms - proportional to the specimen potential
nearest-neighbour atoms being most im- projected onto a plane perpendicular to
portant. Since there is no unit cell, the con- the incident electron wave vector. This is
cept of a well-defined phase difference be- related to the projected electron density of
tween equivalent atoms in adjacent unit the specimen, so that the emergent wave
cells is inapplicable and the independent, can be considered as a 2-D mapping of the
plane wave-like vibrational states no projected electron density of the specimen.
longer exist. Modes are therefore strictly An optically faithful electron microscope
hybrids of all others. We can still require could thus give a magnified view of the
that selection rules operate but now strictly electron density on the scale of interatomic
over the total number of atoms in a macro- distances, if this phase difference map were
scopic specimen. Progress has been made - to be translated into- an intensity, or con-
for example by Shuker and Gammon trast, difference in the image. This is
(1970), Galeener and Sen (1978) and oth- achieved in a "phase-contrast" image
ers but the exact quantitative treatment de- which makes use of changes in phase intro-
pends on calculations of the properties of duced by the imaging electron optics, in an
relatively large models. analogous manner to phase microscopy in
(light) optics. A microcrystalline specimen
can thus be imaged as a series of lattice
4.3.7 High Resolution Transmission planes in which a suitably Bragg-oriented
Electron Microscopy microcrystallite generates a periodic fluc-
High resolution transmission electron tuation of the phase of the scattered elec-
microscopy (HTREM) differs fundamen- tron wave of period dhkl in a plane perpen-
tally from the diffraction techniques dis- dicular to the electron beam direction, z.
cussed earlier. Diffraction of X-rays, neu- This phase grating is translated into a mag-
trons or electrons involves interference be- nified periodic fluctuation in the contrast
tween waves scattered from neighbouring of the final image.
atoms as a result of phase and amplitude One of the major differences between
differences: structural information is con- this structural information and that
veyed in the angular distribution of the derived from the angular distribution of
intensity of scattered waves but phase in- the scattered intensity is in the degree of
formation is absent in the final signal. The averaging involved. In an X-ray measure-
information content is significantly de- ment, the scattered information is a repre-
graded therefore. HRTEM images are the sentation of the sum of interatomic vectors
result of scattering of electron by atoms of from about 1020 origin atoms. In a TEM
the specimen but amplitude and phase in- image, structural information relating to a
formation is preserved - albeit with some local region of the specimen is retained
significant distortion introduced by the within a corresponding local region of the
electron optics. image. Consequently a cubic microcrystal-
4.3 Experimental Structural Techniques 211

lite of, say, 4 nm edge length involves aver- Specimen periodicity (A)
aging over about 104 atoms. Moreover the 2010 6
1
U 3
1 1 1
2 1.5
i i • 1 i
image is a 2-D representation of a 3-D 1 -
a) "
object, rather than a one-dimensioned pic-

L/ v/ J X
/ • -

/
\ /
ture as in electron diffraction. /
/

C3 /

In practice, perfect transmission of T 0


/
\ /
V
structural information is not achievable \
\

and current high resolution images are sig- f


nificantly degraded maps of the electron
density of the specimen. The problems 31- b) J

arise from aberrations in the electron opti-


cal imaging system and from the diffi- A
culties inherent in unscrambling informa-
tion from a projection of the atomic densi-
2 -- \
ty over the thickness ( « 4 nm) of the spec-
imen. Abberations in the objective lens of s
\ ________ f-A V •,%
' \
/ \
i
\
\
\

/' J! / \ t<''
to _ _ /- * — V- —
the microscope limit faithful imaging to
_ _ _ _

/ \
\
waves scattered through angles, 9 to the \

optic axis that lie within "windows" where •


>

phase contrast is effective. Specifically, a i 1


so-called "contrast transfer function",
T(Q), can be defined in terms of 6 and Figure 4-15. a) Contrast transfer functions, T(Q), for
therefore Q, with the effect of an instru- 100 kV microscopes (dashed line) and 500 kV (full
ment response function. This function can line) corresponding to a generalised defocus value of
be positive or negative (implying contrast 3 1/2 . b) Structure factors for a-Pd4Si taken from neu-
reversal) and good imaging corresponds to tron scattering data (full line) and X-ray data for a-Ge
(dashed line) (Gaskell et al., 1979).
a range in Q for which T(Q) has a relative-
ly large and constant value (see Fig. 4-15).
T(Q) for modern high resolution electron specimen potential and electron density. In
microscopes is large at moderate angles, terms of the interference function, i(Q),
corresponding to Bragg scattering from high resolution images contain informa-
lattice planes with Q in the range 5 to tion limited to the first peak in i{Q) for
30 nm" 1 and interplanar spacings of amorphous semiconductors and only the
about 1 to 0.2 nm. For Q values greater best microscopes have resolution extend-
than this, the CTF passes through zero ing to the first peak for amorphous metals,
(with zero transmission of information, which have smaller d-spacings. With mod-
therefore) and then becomes oscillatory ern high resolution microscopes, the prob-
and this defines an effective resolution lim- lems are no longer severe for the majority
it. Effects of beam convergence, chromatic of amorphous solids with relatively large
aberration, incoherence etc. also limit the d-spacings. However, much of the older
resolution to about 0.15 nm. work in the literature needs to be treated
The effects of the above are that a with caution due to neglect of the effects of
HRTEM image is only a partial represen- the aberrations in 100 keV microscopes
tation - and in many cases a "scrambled" operated at or beyond their limits of reso-
representation, at that - of the projected lution.
212 4 Models for the Structure of Amorphous Solids

The second problem arises as a result of ergy levels is given by:


the effects of projection. Since the electron
E(m) = yhmH0 (4-27)
wave-function immediately after the speci-
men is a projection of the specimen poten- where, y is the gyromagnetic ratio charac-
tial over a column which is the thickness of teristic of the nucleus and m is the magnetic
the specimen, it becomes impossible to dis- quantum number. Application of exciting
tinguish atoms that are, say, nearest neigh- radiation results in a transitions between
bours, from those that appear to be at the states with quantum numbers that differ by
same projected distance but in fact lie at Am= ± 1, and the frequency at which this
the upper and lower edge of the foil and transition occurs depends, through y, on
are thus separated by about 4 nm in the z the excited nucleus. NMR is thus an ele-
direction. Moreover, ordered regions giv- ment-specific structural technique.
ing coherent Bragg diffraction, are unlike- Sensitivity to the local environment of
ly to be larger than 2 nm in size so that the nucleus comes from electrons near the
there is at least as much material contrib- nucleus which, by their motion, create
uting information to the image which is small magnetic fields that add vectorially
either ordered but not Bragg orientated, or to // 0 , so modifying the local magnetic
from a random matrix. The non-Bragg ori- field at the nucleus. The nucleus can be said
ented material therefore contributes noise to be partially shielded from the external
which significantly degrades the image. field by the electron distribution of the
In practice, there is a third problem due atom which, in turn, is determined by
to inelastic scattering which is especially bonding interactions with neighbouring
prominent at low scattering angles and can atoms. Since the electron distribution is, in
submerge the coherently scattered electron general, non-spherical, the interaction is
intensity and thus further degrade the im- orientation-dependent, represented by a
age. shielding tensor, a; the isotropic compo-
As a result of these problems, HRTEM nent being represented by the "trace" of the
has proved to be of only limited use in tensor:
establishing the short-range structure of
a{ = 1/3Tr(d) = 1/3(tT±1 +<r22 + <733) (4-28)
amorphous solids. It is important to recog-
nise, though, that when the technique is For a single crystal, the anisotropy in
used to complement diffraction studies, this chemical shift interaction changes the
the information gained concerns the medi- Zeeman frequency into a set of new fre-
um-range structure in the range 1 to 2 nm quencies, the number being determined by
where diffraction methods are relatively the local site symmetry. Thus two frequen-
powerless. Examples of the use of cies are observed for a nucleus in an axially
HRTEM will be discussed in Sec. 4.5. symmetric site, three for orthorhombic
symmetry. NMR is therefore sensitive to
the symmetry of the local environment of
4.3.8 Nuclear Magnetic Resonance the absorbing nucleus. For polycrystalline
specimens and amorphous solids, in which
In a strong applied magnetic field, Ho, the local symmetry axes are randomly ori-
the degeneracy of nuclear spin states is re- entated, the resulting NMR spectrum is a
moved (Zeeman interaction). For nuclei sum of all the frequencies representing the
with spin, /, the difference between the en- range of chemically-shifted resonant fre-
4.3 Experimental Structural Techniques 213

a) Zeeman Chemical b)
shift anisotropy
-1/2 -
T Na 2 Si 2 0 5

1/2 <
i . | i r i T—y . , , , , , , , ,
-50 -100 -150 -200
Parts per million from TMS

c) d)

Na2Si205
Rotation axis
SSB CB
Flutes Magic angle
SSB
Sample rotor R.f. coil

Driving gas
1
I T
Stator
-50 -100 -150 -200
Parts per million from TMS
Figure 4-16. a) Energy levels for a nucleus such as 29Si with spin, 1 = 1/2 in an external magnetic field, HQ. The
nuclear Zeeman splitting and the effect of chemical shift anisotropy are shown, b) The broad "powder" line-shape
for sodium disilicate due to anisotropic chemical shielding, measured as the shift in parts per million (ppm) from
the corresponding line for tetramethyl silane (TMS). c) MASNMR spectrum of Na 2 Si 2 O 5 showing the splitting
of the spectrum into the resonance line (CB) at about 97 ppm and spinning side-bands, SSB. d) Magic angle
spinning (schematic) (Oldfield and Kirkpatrick, 1985).

quencies (and including other interactions out leading to very narrow peaks corre-
- nuclear dipole-dipole and nuclear sponding to the frequency associated with
quadrupolar interactions, for nuclei with the isotropic part of the chemical shift in-
/ > 1). The result is therefore a broad spec- teraction, G{. For solids, similar effects can
trum with structural information con- be achieved by spinning the specimen at
tained in the shape of the distribution. In- a frequency, co, of the order of the peak
terpretation of such broad line spectra has breadth (a few kHz) at an angle 6 to Ho.
allowed the composition-dependence of This causes the anisotropic interactions to
the various boron oxygen species to be be multiplied by a term 3 cos2 0 - 1 , which
identified in alkali borate glasses (see Sec. equals zero for 0 = cos" 1 (3~ 1/2 ) = 54.74° -
4.7.4.1). the "magic angle".
In liquids, where rotational motion oc- The effect of magic angle spinning is to
curs on a time-scale faster than the charac- cause the broad powder resonance, shown
teristic time-scale of the NMR frequency, for 29Si in Na 2 Si 2 O 5 in Fig. 4-16b to col-
the anisotropic interactions are averaged lapse into an underlying frequency related
214 4 Models for the Structure of Amorphous Solids

to (ji? and spinning side-bands associated mensional average over 1020 or more
with time-dependent terms in the various atomic centres and, possibly, over the envi-
interactions. The true resonance (CB), at ronment of several atomic species. What is
about 97 ppm in Fig. 4-16 c is independent to be gained by an approximate fit to these
of the spinning speed, the side bands are data by a model in the form of a finite
not. In favourable compounds, the lines cluster of atoms?
are sufficiently narrow in relation to the Several answers to this question occur.
frequency splitting associated with differ- Firstly, once a 3-D model has been con-
ent bonding arrangements around the ex- structed that is compatible with X-ray dif-
cited atom, that the species present can be fraction data, for instance, it is then pos-
quantitatively analysed (see Sec. 4.7.4.2 sible to use the coordinates to calculate
and an excellent review by Kirkpatrick et other properties - elastic moduli, vibra-
al., 1986). tional spectra, optical properties - infor-
mation that is not contained in the X-ray
data and which would be difficult or im-
4.4 Modelling Techniques possible to calculate otherwise.
Secondly, it becomes possible to com-
In this section, a brief account is pre- pare the information contained in the re-
sented of computational methods for pro- sults of two or more different types of ex-
duction, refinement and testing of atomic periments by reference to an atomic model
models for amorphous materials. Refer- that eventually can be adjusted to fit both
ences to the literature will suffice to direct datasets. In this way the amount of struc-
the reader to examples of the major com- tural information is multiplied.
putational "experiments" and further de- Perhaps the most important factor is
tails will emerge in Sees. 4.5 to 4.7. The that a 3-D atomic model allows a rather
subject conveniently divides into three sec- complicated series of packing or connec-
tions - construction of the model, refine- tivity constraints to be incorporated into
ment and validation. the model - constraints that might be diffi-
cult or impossible to formulate otherwise.
4.4.1 Construction of Atomic Models
The fact that atoms cannot occupy the
for Amorphous Solids
same region of space introduces con-
Perhaps the most difficult - certainly the straints - involving rules that are not easily
most tedious - part of the modelling pro- expressed analytically. Space-filling ran-
cess is finished when a structural idea has dom structures encapsulate packing rules
been translated into a set of atomic coordi- expressed through topology rather than
nates in a computer. Ideally, generation geometry, and homotopy groups describe
also should be the preserve of the comput- the connectivity rather than space group
er but increasingly, as models become symmetry, as pointed out be Rivier and
more sophisticated, algorithms contain Lissowski (1982), Rivier (1983). Similarly,
some form of human guidance - either ac- connectivity relationships in directionally-
tually through a physical model or implic- bonded systems - especially the provision
itly through the construction algorithm. of particular fractions of ra-membered
At the outset we should question the rings - can be incorporated in atomic mod-
need for atomic models. After all, most els but, except for near neighbour correla-
structural information represents a one-di- tions, become too clumsy otherwise.
4.4 Modelling Techniques 215

Finally, there is a sense that juggling not possessed by those comprising the inte-
atoms in a computer comes close to the rior. The problems of "imbedding" cluster
processes that nature adopts to "choose" a models have been reviewed by Finney
particular structure. (1977). One alternative is to construct
models with periodic boundary condi-
tions. A rare example of a hand-built ran-
4.4.1.1 Physical Models
dom model with periodic boundary condi-
In the early history of the subject, al- tions was the 61-atom cell constructed by
most every model was hand-built. Notable Henderson in (1974), and more recently by
pioneers were Bernal (1964), Scott (1960) Guttmann and Rahman (1988). Although
and Finney (1970). For network glasses, periodic models are routinely constructed
probably the most influential random by Monte Carlo and Molecular Dynamics
model has been Bell and Dean's (1972) algorithms, physical models with periodic
"ball and stick" model for SiO 2 , although boundaries remain a rarity.
Evans and King's (1966) work on the same
material has historical precedence. Coor-
4.4.2 Molecular Dynamics
dinates were established by metrology and
properties then calculated by "digital" The subject has progressed some way
computation. Models of a similar kind for since the pioneering days of Alder and
amorphous tetrahedral semiconductors Wainwright (1959). Typically, the proce-
were produced - notably by Polk (1971) dure involved construction of an initial
and for a-Si:H by Mosseri and Dixmier starting structure - a random collection of
(1981). atoms or a crystal structure - inside a peri-
In later work, computer algorithms en- odic cubic box. Atoms are allowed to
ter at an earlier stage - physical models move under the action of an assumed po-
were used to establish the topology in a tential energy function and Newtonian
polytetrahedral model of a-Ge and to en- equations of motion are solved over time
sure close packing in models for amor- slices of the order 10~ 14 to 10~ 15 s. (See,
phous TM-m alloys, the detailed coordi- for example, Soules (1990).) A typical ex-
nates then being computed from the topol- ample of a recent investigation is that of
ogy of the physical model. The domain Vashishta et al. (1989 b) on a-GeSe2 in
model of Dubois et al. (1985) for these which the authors assumed an effective
amorphous alloys also started with a phys- two-body potential involving a Coulomb
ical model. Until recently, there seemed lit- term, charge-dipole interactions and steric
tle alternative for structures of some com- repulsions. The motion of 648 atoms was
plexity but the advent of molecular graph- followed over time steps, Af = 5 x l O ~ 1 5 s
ics packages now offers real prospects of in a cubic box of side 2.75 nm, adjusted to
advance. provide agreement with the experimental
Many hand-built physical models are density. The system was equilibrated at
clusters of no more than a few hundred 1100 K for about 3 x 104 At and the prop-
atoms so that a high proportion lie near erties average over a further 3.6 x 103 At
the surface. Apart from the problem of to provide structural properties for liquid
excluding underbonded surface atoms in GeSe 2 . The glass is simulated by progres-
subsequent calculations, near-surface sively reducing the particle velocities over
atoms have additional degrees of freedom about 3 x 104 steps (corresponding to a
216 4 Models for the Structure of Amorphous Solids

2
0

12 Ge-Se _

10
8 Figure 4-17. Partial pair
correlation functions,
r6 ga/?(r), for two simulations
i
of a-GeSe2 at 300 K using
4 a) a two-body potential;
b) a potential including
2
three-body terms. Coordi-
0 nation numbers are indi-
cated (Vashishta et al.
2 1989 b; Vashishta et al.,
0 1989 a).
0 4 8 12 0 4 8 12
a r(A)

quenching rate o f 5 x l 0 1 2 K s 1 )to values has been reported by Stillinger and Weber
corresponding to T<Tg and properties (1983, 1985). The configuration generated
measured again after thermalisation for by MD at any temperature is energy-min-
about 3-4 x 103 At. Static structural prop- imised, using a steepest-descents algorithm
erties such as the partial pair distribution and the resultant "mapping" of the initial
function (Fig. 4-17 a) dynamical properties configuration onto the nearby potential
and structure factor (Fig. 4-19 a) were cal- minimum produces a pronounced en-
culated. hancement of all the structural features,
An additional step of exploring a poten- Fig. 4-18 a, b. Apart from the obvious in-
tial minimum near an initial configuration terpretation that the configuration has

9 2

Figure 4-18. a) Pair correlation function, g, for a MD simulation of liquid Si at a reduced temperature, T* =
kBT/s = 0.0817 where s is proportional to the cohesive energy, b) The corresponding function obtained by
allowing the liquid configuration at T* =0.0677 to settle to an energy minimum giving the "inherent" pair
correlation function for liquid Si. The higher temperature structure for a liquid at T* = 0.1492 relaxes to
essentially the same configuration. Stillinger and Weber (1985).
4.4 Modelling Techniques 217

been allowed to eliminate high energy un- of a Coulombic (first term) and a repulsive
stable local bonding arrangements, Stil- (hard sphere) term. The BMH potential
linger and Weber point out that mapping has been used extensively in MD simula-
of liquid MD configurations at various tions for covalent solids with the long
temperatures leads to a relatively small set range Coulomb term summed using
of underlying (temperature-independent) Ewald's method.
"inherent structures". That is, the temper- For amorphous semiconductors, a po-
ature-dependence of pair correlation func- tential proposed by Stillinger and Weber
tions in simple liquids consists of varia- (1985) has proved popular. This consists of
tions in "vibrational" displacement away a mixture of two- and three-body terms:
from potential minima; not in substantial
shifts from region to region of configura- (4-30)
tion space, corresponding to other groups
of potential energy minima.
This procedure, involving potential en-
where i is the index of one of N identical
ergy mapping and averaging over a num-
atoms.
ber of local configurations belonging to
Neglecting the single particle potential
different potential energy minima, has
terms, V1(r), the interaction can be ex-
been used to effect in simulations of metal-
pressed in terms of the pair and triplet
lic glasses by Hafner and co-workers (e.g.
functions, V2(r) and V3(r).
Hafner, 1988).
For Si, Stillinger and Weber introduce
the functions V2(r) and V3(r) in the form:
4.4.3 Potential Energy Functions
Given adequate potential energy func- •exp[(r-a) '] \
tions, molecular dynamics simulations V2(r) = 0 J r>a (4-31)
could provide an entirely adequate de-
scription of the complexity of structure Where e is an energy unit and a is a cut-off
generation and the transformations in- radius and r is a reduced radius.
volved in quenching from the melt. Many
MD calculations - particularly the early V(ri9rj9rk) = s[h(rij9rik, 6jik) + ^2)
ones - necessarily used simplified poten- + h(rji9rjk9 9ijk) + h(rki9rkj9 6ikj)]
tials. Woodcock etal. (1976) employed a
Born-Mayer-Huggins potential: Here 9jik is the angle at i between r>} and rk
and h is given by:
b-
+ 7(rik-ay1] (cos 0jik +1/3) 2 (4-33)
• exp (4-29)
L Q J for rij9rik< a, otherwise h = 0.
where za is the electronic charge on an The effects of introducing three-body
atom of species a, n is the number of outer terms in simulations of covalent systems
shell electrons, a is a distance parameter are pronounced. Most simulations of
characteristic of the ionic radius and b and amorphous elemental semiconductors, ox-
Q are constants. The function thus consists ides and chalcogenides are unrealistic in
218 4 Models for the Structure of Amorphous Solids

a) b)
i i i

» Expt. 108AK
2 —
~ Liquic T = 1070K "
— MD 1071 K

1 - A
w < o^-
a)
' ' I I I I I I 1 1 1

2 - Glass T=300K -
JL

1 _

t i . i . i .
8 12 16 20 12U 8
Q (A"1) Q (A"1)
Figure 4-19. Comparison of experimental and computed total neutron structure factors S(Q) for a-GeSe2.
Computer data was obtained using a) a two-body potential function and b) a Stillinger-Weber potential including
three-body terms (Vashishta et al. 1989 a, b).

that distortions are significantly greater pseudopotentials, see for example Hafner
than experiment: bond angle distributions (1980, 1986).
are generally much broader with a high Energy minimisation techniques applied
proportion of atoms with unexpected to elemental semiconductors and oxides
valence and ring sizes. Figs. 4-17 b and often assume a Keating potential (Keating,
4-19 b show the improved agreement be- 1966) that is computationally simpler than
tween computed and experimental static a valence potential. This consists of bond
structure factors for a-GeSe2 obtained by stretching and bending terms:
Vashishta et al. (1989) using three-body
terms of the Stillinger-Weber type com-
pared with pairwise functions of Vashishta 3a
etal. (1989).
For amorphous metals, the simplest po-
tential energy function is a Lennard-Jones 3($
>rik~r20 cos 90)2 (4-35)
function:

>.-=4eiy '•-Rfj) (4-34) where a and p are stretching and bending


force constants, r0 and rtj are the equilibri-
where </>-t is the potential of the ith atom um and actual internuclear distances be-
and Rtj is a reduced distance; R(j = tween atoms / and j and 90 is the equilib-
2'1/6Rfj/riJ, where Rfj is the equilibrium rium angle jik. Lapiccirella et al. (1984)
internuclear distance and ri-J is the actual have introduced a more sophisticated ver-
distance between atoms i and j . sion of the valence force-field - the Lipson-
Hafner, in an extended sequence of in- Warshel PE function, in calculations of the
vestigations on metallic alloys has calcu- structure and properties of a-Si and a-Ge
lated interatomic forces on the basis of (Tomassini et al., 1987).
4.4 Modelling Techniques 219

Molecular dynamics simulations using The extent of topological ordering de-


empirical potential energy functions have pends on the detailed algorithm.
the drawbacks noted above. A method for The method embraces a number of min-
removing this difficulty has been proposed imisation algorithms. A popular and easy
and applied by Car and Parrinello (1985) method is the steepest-gradients method
and coworkers. In this approach, the inter- which involves calculation of the energy
atomic potential is derived from the elec- and the force on each atom. Each atom is
tronic ground state of the system calculat- then moved either a distance proportional
ed with accurate density-functional tech- to the force or to an estimated position of
niques. Specifically, the sets of atomic co- minimum energy (Steinhardt et al., 1974).
ordinates and electronic wavefunctions of Another method is the so-called "conju-
the occupied states are both considered as gate gradient" method which attempts to
dynamical variables, governed by equa- find the minimum in configuration space
tions of motion for electron and nuclei. by searching in orthogonal directions at
The minimum energy state is obtained by each iteration.
following the "motion", as the tempera- Like MC calculations, the potential en-
ture is reduced, by a process described as ergy functions and derivatives are reason-
"Dynamical simulated annealing" to com- ably simple to compute so that with the
pare with the "simulated annealing" meth- Keating potential energy function the
od of Kirkpatrick et al. (1983) (using MC method is computationally cheap. Various
formalism). sophisticated potentials have been devised
The method is effectively parameter-free for silicon, and carbon compounds and are
so that such ab-initio calculations can de- only marginally more difficult to deal with.
scribe the "true" structure of an amor-
phous material given only the electronic
properties of its atoms. Applications to a- 4.4.5 Monte Carlo Calculations
Si and a-C are considered in Sec. 4.5.
Models may also be generated and re-
fined using variations of the Metropolis
4.4.4 Energy Minimisation Monte Carlo method. An initial, essential-
ly arbitrary starting structure is chosen -
Models constructed by hand or by vari- usually with periodic boundaries. An atom
ous computer algorithms lack realism in is selected at random and given a random-
that bonds are strained, broken, or the co- ly chosen displacement. The state of the
ordination numbers are unrealistic. By cal- system, as characterised by the energy or
culating the potential energy - essentially the fit to an experimental variable such as
the elastic strain energy of the structure - the structure factor, is then tested. The
and the gradient, atoms can be moved in move is accepted if the goodness of fit is
directions that minimise the energy. After improved, rejected if not. A variant is that
a relatively small number of iterations the the move may be accepted according to
model settles into the potential energy a Boltzmann probability, exp(— AE/kBT)
minimum in the local region of configura- where AE is a measure of the goodness of
tional space corresponding to the starting fit - the decrease in energy, say, and kBTis
structure: the model becomes "relaxed", a suitable scaling factor. Thus the al-
implying an increase in geometrical order. gorithm allows the system to explore con-
220 4 Models for the Structure of Amorphous Solids

figurations that initially may be unfa- nificant three-body terms in the PE func-
vourable, so that the procedure helps to tion, such as the covalently-bonded amor-
prevent the model becoming trapped in a phous semiconductors, this need not be so.
local minimum of configuration space. Although the pair distribution function,
The process is repeated until the fit to ex- g(r), depends on three-body terms, this
periment is judged to have converged. dependence is insufficient to determine,
The method has been used extensively uniquely, any higher order correlations. If
in constructing models for amorphous two- and three-body terms are present in
metals, chalcogenides, amorphous semi- the PE function then experimental g (r) and
conductors and oxides. It has the advan- triplet correlation functions would be nec-
tage that a relatively large number of con- essary.
figurations can be explored quickly and
cheaply in computer time. Moreover, it is
4.4.6 Validation of the Model: Calculation
generally possible to use more realistic po-
of Microscopic and Macroscopic Properties
tentials so that difficulties introduced by
pairwise potentials have not been so Given a complete set of atomic coordi-
prominent in MC as in MD simulations. nates, it is then possible to calculate micro-
McGreevy and Putztai (1988) have revised scopic properties such as G(r), S(Q), or
a method similar to that used by Ren- S(Q), even S(Q, co). With further assump-
ninger et al. (1974) in which the criterion tions, vibrational and electronic densities
for guiding the approach of the MC com- of states functions can also be computed as
putation is the quality of the fit to experi- described below. Macroscopic physical
mental scattering measurements alone. properties are also accessible - density, en-
The energy is not considered. The authors thalpy of crystallisation, free energy, en-
point out that the amount of information tropy, elastic moduli, gas solubility, diffu-
normally extracted from experimental dif- sivity etc. These are often neglected or de-
fraction data is generally small and that a emphasized when checking the validity of
fitting procedure offers a more detailed a model, which is generally a mistake. It
idea of the real 3-D geometric structure. comes as a surprise to find that a simple
The authors are clear that while it appears property like density is sensitive to struc-
that a 3-D structure has been extracted tural details that appear to evade compari-
from 1-D S(Q) or G(r) information, this is sons with microscopic properties - particu-
strictly impossible and that the final struc- larly when the latter are used in a qualita-
ture is only one (of many, perhaps) that is tive or semi-quantitative fashion. An accu-
consistent with the data. rate fit to the experimental density should
Evans (1990) has commented on the ap- be seen as an essential prerequisite for fur-
parent contradiction that higher order ther consideration of the model, and fail-
functions such as the three-body distribu- ure to agree should lead to its demise. Den-
tion should be obtainable from structural sity values may be built into a simulation
knowledge that contains no more than as a constraint. When this is done, it fol-
pairwise information (see Sec. 4.3). Evans lows from the foregoing that it is a rather
points out that a simulation could succeed strong constraint.
for an amorphous solid for which the The most useful properties are probably
atomic forces are describeable solely by a G(r) and S{Q\ combined with density and
pairwise potential. For materials with sig- heat of crystallisation data. For reasons
4.4 Modelling Techniques 221

discussed earlier, the information content pulsed neutron sources), multiple scatter-
of partial pair correlation functions and ing introduces low Q limitations also. The
partial structure factors is so much greater result of terminating S(Q) at g max leads to
than that contained in the total functions, convolution of G{r) with a peak shape
that the former provide the most discrimi- function so that a ^-function in G(r) is
nating test of a structure model. For poly- transformed into a broadened peak with
atomic materials, even models that are side lobes - so-called termination broaden-
radically different produce adequate fits to ing and termination ripple (see Fig. 4-20).
S(Q) or G(r) - especially when experimen- Thus
tal data is measured to low values of Q.
Only by examination of the detail of these a
^ |<ft>| 2 V y a *
functions can differences be discriminated.
is replaced with:

4.4.6.1 Bond Length Distributions a p 0


(4-36)
Successful models must reproduce the
where P*p(r-r') is a peak shape function
details of each of the bond length distribu-
given by:
tions, that is, not only the interatomic dis-
tance corresponding to the peak and the Pa%(x) =
integrated area leading to the coordination
number, but the shape of the distribution M(Q)cos(Qx)dQ
as expressed through higher moments: (4-37)
standard deviation and (possibly) asym-
metry (kurtosis). Such parameters are im-
portant structurally and represent valuable
diagnostic information.
Microscopic parameters computed from
models and those derived by experiment
must be compared in detail, as indicated
E
above, and using equivalent data. Early GO

o
models were relatively crude and thus the
two data sets were compared only superfi-
cially without proper regard for equiva-
lence. However, the efforts of a number of -0.2 1
authors such as Wright and Leadbetter
(1976) have emphasized the proper treat-
ment.
Figure 4-20. Experimental difference distribution
A major problem arises from the fact function GCa (r) for a calcium silicate glass (bold line)
that experimental data are generally limit- and a fit to the data to about 0.5 nm (upper dashed
ed in reciprocal space. X-ray and neutron line). The latter has been convoluted with a SINC
diffraction S(Q) data are often limited to function to compare with experimental data. The un-
values of Qmax in the region of 200 nm" 1 derlying (unconvoluted) sum of gaussian functions is
shown by the lower dashed line. This function has
and whilst EXAFS data can routinely be more information, since the termination smearing is
extended to higher values (as can X-ray absent but is only one of the possible fits to the exper-
and neutron data with synchrotron and imental data (Eckersley et al., 1988).
222 4 Models for the Structure of Amorphous Solids

Here M(Q) is a modification function some degradation of the structural infor-


(see Sec. 4.3.3). For X-ray and neutron mation and efforts have been made to min-
diffraction this could be a step function, imise the impact. One solution is to com-
M ( 0 = 1, for Q < Q m a x , and M(Q) = 0 pare computed and experimental data in
thereafter, or some smoother function such reciprocal space so that problems of termi-
as the exponential function. nation broadening of the g-space data are
For neutron scattering where the atomic circumvented. However, unless the model
scattering lengths are Q-independent, or is large, with a radius greater than about
for X-ray scattering in those cases where 1.5 nm, truncation of the r-space data
the ratios fa{Q)ffi(Q)/Kf>\2 are essential- leads to a convolution of computed recip-
ly g-independent for all a and /?, then: rocal space data with another peak-shape
function. Ideally comparison of models
P«%(x) = c*°^2 TM(Q)cos(Qx)dQ with experiments should be made in both
K\\U/\ o Q- and r-space since although they both
(4-38) contain the same information, certain fea-
If M (Q) is a smooth function, it may be tures such as the first sharp diffraction
possible to replace P*p (x) with a gaussian, peak, may be more evident in one than the
(2nr1/2exp(-x2/2a2) with a = l.6/Qmax other.
for approximate work. Konnert, Karle and coworkers and oth-
For accurate comparison, a convolution ers have attempted to devise methods to
of the model G (r) is necessary before com- reduce the impact of termination at Qmax.
parison is made with experimental real- Their treatment is based on the fact that if
space data. Even analysis of the experimen- Qmax is reasonably large - say 150 nm" 1
tal data to obtain parameters such as the for oxide glasses - then only the first one or
first, second and higher coordination num- two interatomic correlations are sufficient-
bers and associated mean bond lengths ly sharp in r-space to contribute to S(Q)
and G values requires care. Although the near Qmax. If the contribution from these
coordination number can be obtained peaks to S(Q) is removed, then Qmax c a n
approximately from an integral: jG aj3 (r) be set to infinity for the remainder with no
n loss in accuracy. Since the result is obtain-
where r1? and r2 represent the "limits" of able only by fitting the experimental data
the peak, such limits cannot be defined ac- for the first few peaks, it represents a non-
curately - especially if termination ripple is unique solution and lacks some of the ob-
present and peaks overlap. A better meth- jectivity of the Fourier transform.
od involves fitting the experimental data
The choice of the fitting algorithm clear-
with a series of gaussian peaks (say) convo-
ly biases the results and a question arises as
luted by P*p (x). Once this has been done,
to the most appropriate choice of function.
the set of gaussians (unsmeared by the
peak shape function) is narrower and may Recently, the claims of maximum entropy
be more representative of the structure. techniques in this field have been enhanced
Thus where available, this function should by several workers. If experimental data
be quoted. An example is shown in Fig. is fitted by a procedure that maximises
4-20 from recent investigations of Eckers- the (information) entropy, then this set of
ley et al. (1988) on a-CaSiO 3 . choices represents the least biased (maxi-
Convolution by a peak shape function mally non-committal) choice. Wei (1986)
and the resulting smearing thus represents has shown that experimental neutron scat-
4.5 Elemental Tetrahedral Semiconductors 223

tering data for a-Ni 64 B 36 (Cowlam et al., (1989). In this case the data was from X-
1984), analysed using a maximum entropy ray anomalous scattering measurements at
technique provides more informative data two energies at each of the K-edges of all
in real space than the fourier transform the elements.
technique (Fig. 4-21). This would be ex-
pected for most fitting algorithms - the
4.4.7 Calculation of Dynamical Properties
advantage of the Maximum Entropy tech-
nique is that it allows an objective (unbi- From the coordinates of an atomic
ased) choice of one of the manifold of pos- model and an assumed PE function, the
sible solutions that could fit experimental vibrational density of states function can
data. be calculated. Description of the various
The use of ME techniques in extraction computational techniques lies beyond the
of partial distribution functions in a scope of this review and a brief list of refer-
ternary Ag-Ge-Se alloy has been demon- ences giving an entree into the subject must
strated by Westwood and Georgopoulos suffice.
Vibrational frequencies are obtainable
directly in a MD simulation - see for ex-
ample Hockney and Eastwood (1981). A
popular and efficient method for calculat-
ing the phonon states of a cluster is the
"recursion method" reviewed in Heine et
al. (1980). A similar method is the "equa-
tion of motion" method (Beeman and Al-
ben, 1977).
Electron states can also be calculated by
the use of these techniques (Heine et al.,
1980).

4.5 Elemental Tetrahedral


Semiconductors
Of all amorphous solids, silicon and ger-
manium are perhaps the most extensively
investigated. Recently, interest has mount-
ed in a a third element - carbon - although
this is not strictly a tetrahedral material -
the extent of tetrahedral bonding is vari-
able and as yet, inadequately defined. The
three materials have important properties
Figure 4-21. Reduced radial distribution function, - Si and Ge are semiconductors and, like
G (r) for 58 Ni 64 B 36 obtained from the neutron scatter- the crystalline elements, can be doped to
ing data of Cowlam et al., 1984 by fourier transform
provide a range of useful electronic prop-
(FT) (a, c) and maximum entropy (ME) methods (c? d).
Km is the maximum value of 4 n sin djX in the dataset erties. Carbon, in its diamond-like form,
(Wei et al., 1986). can be very hard and has useful properties
224 4 Models for the Structure of Amorphous Solids

as a damage-resistant coating and as a


dielectric. Each can be prepared as an alloy
with other elements - notably hydrogen.
Indeed, some contamination with H is dif-
ficult to avoid but, more importantly, de-
liberate alloying with H decreases the
number of energetic defects such as 'dan-
gling bonds' thus improving optical and
electronic properties.
In this section, we concentrate on the
structure of the essentially pure elements,
recognising that H may be an almost un-
avoidable impurity. A recent review by El-
liott (1989) extends the subject to alloys of Figure 4-22. Experimental correlation function (full
Si containing large amounts of H and oth- line) t'(r) = 4n rg{r) for a-Ge, together with Ether-
ington et al.'s (1962) estimate of the true correlation
er elements. With the exception of amor-
function t(r) (dashed line) obtained as a fit to the
phous carbon, there is no paucity of good experimental scattering data.
experimental, data for amorphous semi-
conductors. The most complete data is for
a-Ge and, since there are strong qualitative space function that has effectively reached
similarities between the results for all the an asymptotic value below Qmax, so that
Group IV elements (and their alloys) we fourier transformation is possible without
concentrate on data for a-Ge and intro- any truncation effects.
duce deviant behaviour as appropriate - The overall tetrahedral nature of the
amorphous carbon being the most impor- material is confirmed, with <rx> = 0.246
tant case. 3 nm (0.2450 nm for c-Ge) although the
first shell coordination number, 3.68, is
4.5.1 Amorphous Ge and Si less than the expected value. Second shell
coordination numbers depend on the as-
4.5.1.1 Local Structure - Diffraction Data
sumptions made in fitting the second peak
X-ray data for several specimens of a- around 0.395 nm but a figure below the
Ge has been reported by Temkin et al. value of 12 expected for a fully-coordinat-
(1974) (see Fig. 4-4) and Kinney (1976). ed network is likely. Deviation from four-
Neutron scattering data was obtained by fold coordination is ascribed to broken
Etherington et al. (1982) from the speci- bonds associated with voids etc. A nota-
men of evaporated Ge used by Kinney. A ble feature of the structure of a-Ge and
small amount of H was observed (indirect- a-Si is the small disorder-induced broaden-
ly). Results of this work are shown in ing of the first neighbour distance. For
Fig. 4-22 as the experimentally-derived a-Ge, the static broadening parameter o\
correlation function f (r) and the authors' amounts to 0.0074 nm. By contrast, the
best estimate of the true correlation func- static breadth of the second peak is much
tions t(r). The latter function was obtained larger, as2 = 0.026 nm, indicating that the
by subtracting the contribution of the first disorder chiefly introduces variations in
peak (in r-space) to the reciprocal space the bond angle of about a (6) = 10° from
data, Q(S(Q) — 1). This gives a reciprocal the mean tetrahedral angle. Current data
4.5 Elemental Tetrahedral Semiconductors 225
2.5
for a-Si is less accurate but results from ~~T~

X-ray and electron diffraction techniques 2.0 a)


on a-Si: H alloys suggest values of the first
coordination number less than four and 1.5
that the second coordination number is
less than 12. For instance, Schulke (1981) S 1.0
finds <rx > = 0.2363 nm, <r 0 0 = 0.006 nm
and ^ = 3.4 + 0.1, JV2 = 11.4±0.1 for an 2 0.5
alloy containing about 33 at. % H. At-
•2 0 'W
tempts to extract partial structure factors £2.5
and correlation functions have been pre- o
sented by Postol et al. (1980) and, more
recently, by Bellissent et al. (1985) using
I 2-°
H/D substitution in alloys containing
about 15 % H. Results are shown in Fig. 4-
«_
23 and again indicate the lack of distortion £ i.o
of the first shell and a broad second neigh-
0.5
bour peak.
0
0 7 k 6
2.34 A
Radial coordinate (A)
Figure 4-24. a) Fourier transform of the EXAFS data,
k2 x (fc), for a-Ge: H from 30 < k < 140 nm " 1 . b) Simi-
lar transform for c-Ge (Bouldin et al., 1984).

Both a-Si, a-Ge and their hydrogen


alloys have been thoroughly studied by
EXAFS techniques. An example is the
work reported by Bouldin et al. (1984).
They measured the EXAFS spectrum for
specimens of a-Ge that were nominally
free of H and samples with around 5 -
6 at. % H. The fourier transform of the
resulting data for the pure material (Fig.
4-24) shows a sharp peak corresponding to
the first neighbour distance which is al-
most identical to that for c-Ge and the
coordination number is 4.0 to within a few
percent. In contrast to the data for crys-
talline germanium, Fig. 4-24 b, informa-
10 tion on second- and higher-neighbour
Figure 4-23. Partial pair correlation function, g (r), for
peaks is almost indistinguishable from the
a-Si: H obtained by H/D substitution (Bellissent et al., noise in the transform as Fig. 4-24 a indi-
1985). cates. This is the result of the limitation of
226 4 Models for the Structure of Amorphous Solids

the data analysis procedure to values of the


photoelectron wave-vector, k, greater than
about 30 nm" 1 , where the effects of multi-
ple scattering are not too large, as dis-
cussed in Sec. 4.3.5.5. The Debye-Waller
term, Qxp(-2a2k2) in Eq. (4-24) has
the values 0.24 at £ = 30 nm" 1 (with o2 =
0.028 nm deduced from Etherington et al.,
1982) and only 0.08 at £ = 40 nm" 1 where
the contribution of x(k) (weighted by a
smooth windowing function) is significant-
ly greater than zero. Information on sec-
ond and higher-neighbour peaks is thus
very difficult to obtain from the extended
spectrum. On the other hand, the presence
of the second-neighbour peak in the fou-
rier transform can be used as a diagnostic
test of partial crystallisation, as shown by
Evangelisti et al. (1981) and by Menelle
etal. (1986).
Nonetheless, a signal due to second
Figure 4-25. Multiple scattering contribution to the
neighbours is present in the experimental XAFS signal in a-Ge. Each contribution is labelled by
data and recent work by Mobilio, Filip- the number of atoms involved in the scattering event
poni and coworkers has shown some pro- and the degeneracy. Thus, #3A 12 represents a wave
gress in extracting this information. For emitted from the origin and scattered by two further
atoms. There are 12 such paths in a fully bonded
example, Mobilio and Filipponi (1987)
tetrahedral network (Filipponi et al., 1989).
show that a weak higher neighbour signal
can be extracted from accurate experimen-
tal x(k) data using the regularised least expected, but at the position of a third
squares fitting procedure proposed by Ba- neighbour in c-Si. Filipponi et al. show
banov et al. (1981). In this way they repro- that this is the result of destructive interfer-
duce the first and second peaks in g(r), ence between single scattering from second
extending to about 0.5 nm. In more recent neighbours and multiple scattering arising
work (Filipponi et al., 1989), the contribu- from paths involving two, three, etc. scat-
tion to the EXAFS signal of a-Si arising tering events, Fig. 4-25. An essential con-
from the first peak in g(r) is subtracted tribution to the signal comes, therefore,
from the experimental data and the residu- from paths involving a photoelectron wave
al signal can then be analysed in terms of emitted from an origin atom, which is then
single and multiple-scattering terms from scattered by a neighbour of that atom, to
higher neighbours, Fig. 4-25. In fact, the another neighbour and then back to the
residual signal cannot be satisfactorily origin atom, where it interferes with the
analysed unless multiple scattering is in- outgoing wave, resulting in a modulation
cluded. The r-space feature corresponding of the X-ray absorption coefficient.
to the difference signal occurs not at the The importance of this type of analysis
position of the second peak as would be is that in addition to functions like g(r),
4.5 Elemental Tetrahedral Semiconductors 227

which represent the distribution of pairs of structure, Fig. 4-26, characteristic of the
atoms, an exact fit to the EXAFS data for vibrational density of states function, g (co)
a-Si seems to require specification of triplet and with little resemblance to the sharp
correlation functions g(r1,r2,9). The lat- features seen in the IR or Raman spectra
ter function expresses the probability that of crystalline materials. This is the result of
an atom lies at a distance rx from an origin the loss of translational symmetry which
atom, another at r 2 , with an angle 9 be- removes the force of the crystal momen-
tween the vectors to the two atoms. Clear- tum, k = 0, selection rule so that all modes
ly, this is data additional to that which can of g(co) become potentially optically active
be derived directly from an analysis in (Sec. 4.3.6). In fact, the major features of
terms of g (r), and this represents potential- g (co) for amorphous tetrahedral semicon-
ly new and valuable structural informa- ductors are obtained by just broadening
tion. Another way of looking at this is to the density of states function for the crys-
recognise that triplet correlation functions tal. Experimental g(co) data for a-Ge has
also relate to the local site symmetry, been reported by Maley et al. (1986); Ma-
which again is not available directly from ley and Lannin (1987) and for a-Si by
pair functions. Kamitakahara et al. (1987). The former
also made detailed comparisons with the
Raman spectra of a-Ge, Fig. 4-26, which
4.5.1.2 Local Structure - Complementary shows the close relationship between the
Techniques. Medium-Range Structure Raman intensity and g(co) determined
from neutron inelastic scattering. Dynami-
Infra-red and Raman spectra of a-Si and cal structure factor data, S(Q,co) also ex-
a-Ge display the behaviour noted in Sec. ists for a-Ge (Maley et al. 1986) - Fig.
4.3.6, namely the broad double humped 4-27.

Figure 4-26, Neutron in-


elastic scattering data (solid
lines) and a) depolarised,
c) polarised components of
the Raman spectra for a
"highly-ordered" specimen
of a-Ge (substrate tempera-
ture =150 °C): b) and d)
show similar data for a
more disordered specimen
prepared at a substrate
temperature of 5 °C (Maley
and Lannin, 1987).
100 200 300 0 100 200 300
Frequency (cm"1)
228 4 Models for the Structure of Amorphous Solids

Figure 4-27. Two-dimen-


sional plot of the dynami-
cal structure factor, S (Q, E\
of a-Ge (Lannin, 1987).
O.O

High resolution electron microscopic of a-C, for example. Even thinner foils of
examinations of a-Ge and a-Si have a long a-Ge ( « 2 nm) were examined by Saito
history. The subject was particularly active (1984). Crossed fringes were observed over
in the 1970's as a result of efforts to "see" an area of about 2 nm 2 with a spacing of
details of the structure of amorphous semi- 0.3 nm corresponding to the {111} planes
conductors directly. The presence of mi- of Ge. The image compared well with that
crocrystallites in a-Ge was claimed by simulated for a 2 nm Ge crystal with cor-
Rudee and Howie (1972) on the basis of rection for the aberrations introduced by
images produced by tilted-illumination the microscope.
dark-field microscopy. The controversy Ourmazd et al. (1985) and Phillips
these early results generated lead to a de- (1987) re-awakened interest in the subject.
tailed analysis of the power - and limita- The former studied relatively thin (10 nm)
tions - of high resolution electron micros- specimens of a-Si near the interface with a
copy as applied to amorphous solids (see crystalline Si wafer that had been cleaned
for example Cochran, 1973; Howie, 1978). by ion milling to remove oxide or other
Subsequently, most experimental effort contamination before deposition of a-Si.
has concentrated on studies using axial The specimen was examined with the elec-
bright-field microscopy - as discussed in tron beam parallel to the interface, so that
Sec. 4.3.7. Smith et al. (1981) made a care- a cross-sectional view was obtained. Near
ful study of foils of amorphous C, Si and the interface, a number of ordered regions
Ge using a 120 kV microscope. They resembling microcrystallites were observed
showed that images of thick films - as shown by the presence of crossed lat-
(«10 nm) presented no structurally signif- tice fringes with a spacing corresponding
icant features. That is, the image appeared to dltl for c-Si. The (photographic) images
to be qualitatively identical to a secondary were then converted into optical diffrac-
image produced by randomising the phase, tograms - a standard technique being to
while maintaining the intensity distribu- illuminate the photographic negative with
tion (Krivanek et al., 1976). For thin foils a laser beam. Diffraction patterns from re-
of thickness « 3 nm, the images did differ gions of about 5 nm in diameter were
from their phase-randomised counterparts found to be exhibit sharp Bragg spots.
- graphitic planes are visible in the images Moreover, it was claimed that the spots
4.5 Elemental Tetrahedral Semiconductors 229

were orientated and in registry with the properties are strongly dependent func-
lattice planes of the substrate. Such fea- tions of deposition conditions, it is more
tures were observed up to 50 nm from the sensible to talk about a hierarchy of amor-
interface and the effect was termed the Ori- phous carbon structures. "Amorphous
entational Proximity Effect - reflecting the carbon" is, in fact, a generic term for a
suggestion that the submicrocrystallites in whole family of materials with diverse
a-Ge become quasi-epitaxially orientated structures and properties.
near the interface. In later work using a It is usual now to refer to carbon evapo-
microscope with superior resolution, rated from a carbon arc, say, at ambient
structurally significant features were ob- temperatures as (ordinary) amorphous
served less easily in the image but were carbon: variations introduced by some
nonetheless seen in the optical microdif- form of energetic deposition leading to
fraction patterns. In this case, sharp "spot- hard films and increased sp 3 content as
ty" optical diffraction patterns were ob- "diamond-like" carbon. In addition, hy-
served almost 8 nm from the substrate drogen may be introduced - deliberately or
(Phillips, 1987). accidentally and this appears to make the
The picture that emerges from this work films harder and more "diamond-like". A
is that a-Si - which is overconstrained ac- further form of non-crystalline carbon is
cording to Phillips' (1979) criteria - cannot the so-called "glassy carbon". However, it
form a continuous network and the strain is clear that this material is extensively
resulting from disorder is distributed local- graphitized with very obvious parallel lat-
ly as grain boundaries. Within the grain, tice fringes seen in electron microscopy -
the material adopts the more stable crys- the fringes having a spacing corresponding
talline structure. The orientational prox- to the {002} planes of graphite. Diffraction
imity effect allows the intrinsically granu- data of Mildner and Carpenter (1982) con-
lar microcrystalline structure of the mate- firms this.
rial to be more easily detected. Scattering data from a-C are very limit-
ed. Kakinoki et al. (1960) measured elec-
4.5.2 Amorphous Carbon tron scattering from arc-evaporated car-
bon to <2max = 27Onm~1 and found a
4.5.2.1 Static Properties C-C peak at 0.151 nm which lies be-
Amorphous carbon represents a classic tween distances corresponding to diamond
example for structural studies of local and (0.155 nm) and graphite (0.141 nm). The
medium-range ordering in amorphous ma- data were interpreted in terms of a mixture
terials. As mentioned earlier, carbon is an model consisting of 55 to 60% of the dia-
unusual element in that both trigonal, sp 2 , mond-like structure. Energy-filtered elec-
and tetrahedral, sp 3 , bonding is possible. tron diffraction has been used by McKen-
Moreover, the extent to which sp 2 atoms zie et al. (1987), (see also Green et al.,
form in clusters - as chains or "aromatic" 1989) to obtain G(r) for a number of spec-
rings, either singly or fused to give planar imens of a-C and a-C: H. The specimens
graphite-like sheets, and the extent to were thin foils, and measurements were
which such sheets have a parallel orienta- made in an adapted electron microscope so
tion to give laminar structure of graphitic that very small specimen volumes contrib-
islands - are questions to which there are uted to the data. McKenzie et al. observed
only partial answers. Since structure and values of the carbon bond angle ranging
230 4 Models for the Structure of Amorphous Solids

from 118 to 120° for glassy carbon and angle is 110 + 1°. The static breadth of
a-C:H, to 115° for evaporated a-C. The the second peak, a\ = 0.016 nm is much
bond angle was found to be 110° for a smaller than values for Ge (0.026 nm) - a
form of amorphous carbon prepared by reflection of the large bond bending force
condensation from a plasma, generated by constant in carbon. The major difficulty
a carbon arc, with magnetic filtering to with this work, apart from the problems
minimise contamination by graphite mi- introduced by the miniscule sample mass,
crocrystals produced as a result of the ac- is the uncertainty surrounding the extent
tion of the arc. This latter material they of H contamination. Estimates of the con-
refer to as "amorphous diamond". centration of H from the magnitude of the
A specimen of "amorphous diamond" inelasticity correction, suggest 9 to 11 %
has been examined by neutron scattering H. The amount bonded as C-H must be
to
2max = 165 nm" 1 by Gaskell et al. less than this, otherwise the first coordina-
(1991). The specimen was very small tion number would be significantly less
(^20-30 mg) so that intensities were diffi- than the value of 4, but estimates of the
cult to normalise. However, data for G(r) fraction of bonded H have proved to be
shown in Fig. 4-28 is very informative. The difficult. Taken at face value, though, there
first peak, <rx> = 0.153 nm; iV=4.0±0.5; can be little doubt that this material is
G± = 0.011 nm, indicates predominantly largely tetrahedral carbon and is analo-
sp 3 bonding. However, the slight shift of gous therefore to a a-Si and a-Ge.
the first peak from the position for crys- Honeybone et al. (1991) have also used
talline diamond (0.1546 nm) could be the neutron scattering to examine a specimen
result of a small amount of graphitic bond- of amorphous carbon containing around
ing. The first peak has been modelled as a 30% H. The films were produced from
weighted sum of two gaussian distribu- an ion beam source using propane or
tions with centres corresponding to the acetylene. Measurements to Qmax =
bond lengths of graphite and diamond. 500 nm" 1 allowed good real space resolu-
The proportion of "graphite-like" materi- tion of the first C-C peak at 0.14-
al appears to be 10-15 %. The second peak 0.15 nm. This was found to be split into
position, 0.2517 nm, corresponds to tetra- two components, in the ratio 1:4, Fig.
hedral bonding - the calculated C bond 4-29. The C-C coordination number was

So

Figure 4-28. Reduced radial distribution function, Figure 4-29. G (r) for an amorphous C: H film pre-
G(r) for amorphous diamond-like carbon (Gaskell pared from an ion-beam source using propane as a
etal., 1991b). precursor (Honeybone et al., 1991 a).
4.5 Elemental Tetrahedral Semiconductors 231

2.5 + 1.0 compared to about 3.5 for a fully


connected sp 3 network - after making al-
lowance for the proportion of C-H bonds.
A second neighbour shell is observed be- a) /A \\
tween 0.23 to 0.27 nm with a coordination
\
number of 4.0 + 2.0. Strong C-H and
H - H features are seen and inelastic scat-
tering confirms the presence of H 2 mole- \ • • • • '
. . • • • '
/
\
cules in a high pressure state (Honeybone
e t a l , 1991a).
EXAFS and XANES spectra for a-C: H b)
!

A
have been studied by several workers. A
recent example is that by Comelli et al.
u
a
o
U)
/ \\\\
(1988). Near edge data shows a prominent >> : i
1 s -> 7i* transition which grows as the
DJ1H
j {..... "
film is annealed, indicating an increasing j j
sp 2 content. The EXAFS spectrum has >,
been analysed to give a C-C distance of
0.1445 nm - very close to that for graphite,
0.1421 nm. Moreover, this distance re-
in
c
03
:

! i

i i l\
i

A /

\ \.\
r'l
/

mains constant on annealing. It is suggest- c)


ed that the film consists of a two-phase
structure: a disordered graphite-like net-
work of even- and odd-membered C-C
rings and a random matrix consisting of
different types of C-C bonds but with
d) . !
/
/

\
/

chain-like units and defects in the form of j v.. .. /

' • • • • • . . . .

dangling bonds. The amount of the gra-


20 30
phitic material is estimated to be 60% in
AE(eV)
the as-deposited film and to rise to over
Figure 4-30. Electron energy loss spectra for several
90% on annealing at 1050 °C.
forms of amorphous carbon: a) diamond, b) "amor-
phous diamond", c) graphitised carbon, d) evaporated
a-C (Berger et al, 1988).
4.5.2.2 Excitations
Work by Berger et al. (1988) using elec-
tron energy loss spectroscopy showed the "amorphous diamond". Similar features
presence of only a small amount of sp 2 - are seen at higher energies due to transi-
bonded material in "amorphous dia- tion from core state, 1 s levels to the TC*
mond" thin films. Graphite has a pro- state, and the intensities of the ls->7c*
nounced peak at 6.2 eV (Fig. 4-30) corre- transition in amorphous diamond com-
sponding to transitions from the highest pared to graphite was used to estimate the
filled valence band state to the lowest emp- proportion of n states in the material. This
ty conduction band state (n*) and it is this lead to a value of 85 % sp 3 bonds - a figure
feature that is absent in crystalline dia- with which the neutron data of Gaskell et
mond and only barely detectable in al. (1991) agrees.
232 4 Models for the Structure of Amorphous Solids

E
Energy loss spectroscopy and 13 C magic
OPT
angle NMR have both been used to by
Jarman et al. (1986) to examine specimens
a-C: H prepared in a r.f. plasma discharge.
1.1
Specimens were characterised by the value
of the energy of the optical gap, Eg. NMR
data and EELS data are shown in Fig.
4-31. Peaks due to the various forms of
carbon are shown and the ratios measured
by each technique agree to about 10%.
Raman spectra for various forms of
amorphous carbon give relatively little in-
formation on the sp 3 /sp 2 ratio: most spec-
imens exhibit a broad region of scattering
which stretches from frequencies below
3.0 eV the fundamental mode of c-diamond
(1332 cm" 1 ) to about 1800 cm" 1 - that is,
"Nvv above the frequency corresponding to c-
graphite, 1550cm""1. The reason is likely
to lie in the larger Raman cross-section for
300 200 100 0 - 1 0 0
graphite: estimates suggest that the intensi-
Chemical shift/ppm vs T M S ty of the 1550 cm" 1 mode in graphite is 30
to 60 times larger than that for the
1332 cm" 1 mode of diamond. Since most
of the amorphous carbons contain at least
10% sp 2 carbon, the Raman spectrum
principally reflects the structure of this
component.
Raman spectroscopy does give impor-
tant indications of the extent of medium
range ordering, though. Specifically, the
extent to which sp 2 carbons cluster can be
examined by studying the ratio of the in-
tensities of the peaks at 1550 cm" 1 and at
1350 cm" 1 . These are related to a mode at

Figure 4-31. a) 13 C magic angle NMR spectra for


three amorphous carbon films measured with te-
tramethylsilane (TMS) as standard. The films are
characterised by their optical gaps, EOPT. b) EELS
spectra for the same amorphous carbon films with the
electron beam perpendicular to the substrate. The
305 295 285 energy gaps, £ g and the ratio of n/o states derived
Electron loss energy (eV) from these spectra are also shown (Jarman et al.,
1986).
4.5 Elemental Tetrahedral Semiconductors 233

the centre of the Brillouin zone, and a zone twinned structure with a 14-atom diamond
edge mode; the latter being inactive in a cubic motif.
perfect single crystal with activity induced Several of these models were tested
by the breakdown of ^-conservation due against experimental neutron scattering
to disorder. The ratio of these two modes data for a-Ge by Etherington et al. (1982).
has been shown to relate to the size of They used the coordinates of each model
graphite microcrystallites (Tuistra and and calculated the pair function T(r) =
Koenig, 1970): 4nrb2Q(r) with the same procedure to
simulate termination smearing etc. as used
k in the analysis of the experimental data.
(4-39)
^(1550) IT Their results are reproduced in Fig. 4-32.
Although most of the models produce an
where La is a characteristic mean intrapla-
approximate fit to the experimental data,
nar length of graphite microcrystals and k
none is adequate in that agreement in de-
is a constant. Microcrystallisation of a-C
tail is not achieved.
by annealing or irradiation is easily ob-
served by this means, therefore. The situation has been improved by sim-
The extent of clustering of sp 2 carbon is ulations of the structure of a-Si by Wooten
also observable through changes in the op- and Weaire (1987) and co-workers. Their
tical band gap. Crystalline graphite - an approach is to start from a fully-bonded
infinite cluster - is an anisotropic metal diamond cubic lattice and to arrange for
and as the graphite crystallite size decreas- certain types of bonds to be switched as
es, the band gap increases (Robertson and shown in Fig. 4-33. Specifically, bonds
O'Reilly, 1987) - as discussed in Sec. 4.5.5. that are parallel in the crystal, and almost
parallel in the disordered structure, are al-
lowed to switch. The method involves the
4.5.3 Network Models - Static Properties following steps. After an exchange of a
pair of atoms, the (Keating) energy is re-
A number of CRN models for amor- duced after a few iterations of an energy
phous tetrahedral semiconductors were minimisation routine. The semi-relaxed
built by hand using tetrahedral units and energy is calculated and the move accepted
plastic connectors. Polk (1971) produced a or rejected according to the probability
519-atom model and calculated the rdf for given by a Boltzmann factor exp(—Ej
the unrelaxed coordinates. Energy-min- kB T\ with kB T typically 1 eV, correspond-
imised versions using a Keating potential ing to the melting point. After a number of
were subsequently published by Steinhardt steps at this temperature, sufficient to give
et al. (1974) and by Duffy et al. (1974). at least 0.3 bond switches per atom, the
Beeman and Bobbs (1975) also produced a crystal structure has lost the memory of its
number of random models and Connell ordered state and the temperature is then
and Temkin (1974) generated a model with reduced progressively to zero.
even-membered rings only. A large number of models have been
Models of other kinds were also pro- produced by this method using variations
duced. Grigorivici and Manaila revived a in the heating/cooling cycles and results
pentagonal cluster model - known as an are quite impressive. The fit between ex-
"amorphon" - and Gaskell et al. (1977) perimental data for a-Ge and calculated
examined the properties of a multiply- values for T{r) are shown in Fig. 4-34.
234 4 Models for the Structure of Amorphous Solids

1 1 ! 1 1 1 1 1 1

6 Henderson 6 f Polk (500 atom) -


ill J,
U I*

0 Evans
2

r\

u^
1 "
» Polk (519 atom) ^

111
<
~ 2
r 2
ro Connell-Temkin / • i» Steinhardt
t_ i ;! (201 atom) r?

A- Figure 4-32. Distribution function,


t' (r), for a series of random net- "
2 2 work models (dashed lines) com-
pared with experimental data
0 Beeman
n
I
JIJ
1 1 1 1 I I 1 1
(solid lines) for a-Ge. Etherington
0 2 U -6 8 10 et al., 1982.
r(A)

6 8 10

Somewhat remarkably it is found that,


starting from the diamond cubic structure,
the final annealed structure either reverts
to the crystal (if the initial melting time has
been too short) or to a random structure
that is in very close agreement with the
experimental data. This argues for the
validity of the CRN model as a representa-
tion of the real structure of amorphous
tetrahedral semiconductors.
The method has several in-principle ad-
vantages. Not only is it simple and easy to
programme but the steps are relatively
transparent. Periodic boundaries can of
course be used. Moreover the number of
transitions over the energy barriers repre-
sented by bond switches is more than can Figure 4-33. Bond rearrangements between two al-
most parallel bonds a) before and b) after switching
be contemplated using MD simulations. atoms 1 and 6 and allowing relaxation of the atoms -
Note also that the number of constraints which are embedded in a 216-atom unit cell (Wooten
on the final model is relatively large: not and Weaire, 1987).
4.5 Elemental Tetrahedral Semiconductors 235

simulation of all three phases and conclud-


ed that the cause lay with inadequacies in
the potential, rather than any lack of real-
ism in the simulation of the quenching pro-
cess - due to incommensurate time-scales
etc. Biswas et al. (1987) re-examined this
question by investigating changes in the
strength of the three-body term which con-
— Calculated strains the size of bond angle fluctuations.
— Experiment Structural properties were compared with
experimental data, principally the vibra-
tional density of states function, with only
Figure 4-34. Comparison of the distribution function, moderate agreement. Luedke and Land-
t(r) = 4nr Q (r), for a-Si (scaled to Ge) with experi- man (1989) also used MD simulations with
mental data for a-Ge (Wooten and Weaire, 1987). a S-W potential but with a slower quench
rate and found that it was possible to ob-
tain results representative of experiment ei-
only does the model preserve tetrahedral ther by increasing the three-body term dur-
bonding, but attempts are made to try to ing the initial stages of computer quench-
find a global minimum of energy and the ing, or by using a slower quench rate. They
comparison with the experimental T{r) therefore suggest that the S-W potential
function - even if made only at the end of may be adequate but that care is needed to
the calculation - also acts as a valid con- reproduce the atomic transport and relax-
straint. In this, the method differs from ation processes involved in (real) quench-
Monte Carlo simulations in which often ing experiments. These authors give a
only one of these constraints is employed. rather detailed comparison of the proper-
A number of MD simulations of a-Si ties of their simulated model for a-Si with
and a-Ge have been reported. Ding and experimental data but agreement is not
Andersen (1986) devised a Stillinger-We-
ber potential for a-Ge: as discussed in Sec.
4.4.3, this contains three-body terms, the
detailed parameters being obtained by fits
to properties such as the cohesive energy,
elastic constants etc. In this case, Ding and
Andersen were unable to find a set of
parameters that gave an acceptable fit to
liquid, crystalline and amorphous Ge.
Their parameters fitted the last two phases
mentioned only. Calculations were per-
formed on 216- and 512-atom clusters with
the box size fixed to agree with the experi-
mental density of a-Ge. A good fit to the Figure 4-35. Comparison of the RDF for a-Ge by MD
simulation (solid line) with experimental data (dashed
experimental rdf was observed (Fig. 4-35). line) with allowance for the modification function
Ding and Andersen discussed the inabil- used in transforming the experimental data (Ding and
ity of the potential to give an adequate Andersen, 1986).
236 4 Models for the Structure of Amorphous Solids

particularly impressive. For example, the Tersoff (1988) has constructed several
bond angle distribution is much broader 216-atom, periodic boundary models
than that found experimentally. More- for a-C using Monte-Carlo techniques.
over, the high proportion of 3- and 5- Models were produced either by quench-
bonded atoms is difficult to reconcile with ing from the vapour phase or from the
prejudice - if not with experiment. liquid using an empirical potential energy
A first-principles MD calculation (see function fitted to the cohesive energies
Sec. 4.4.4) of the structure of a-Si has been of carbon poly types. C-C bond lengths
performed by Car and Parinello (1988). (0.147 nm) close to graphite were found
The pair correlation function calculated and with a coordination number of only
for a-Si was compared with scaled experi- 3.1 - about 9 % of the atoms being 4-coor-
mental data for a-Ge and found to be in dinated and the bond angle distribution
good agreement. peaked at 120°. To try to reproduce the
properties of hard carbon coatings, a simu-
lation was performed in which liquid car-
4.5.4 Models for Amorphous Carbon bon was quenched under lOOGPa pres-
With a shortage of hard experimental sure. The resulting bond length was ob-
facts, it is not surprising that the number served to be </!> = 0.151 nm (diamond is
of structural models for a-C is rather 0.1554 nm) and the coordination number,
small. Beeman et al. (1984) produced a 3.4, with almost half the atoms 4-coordi-
number of hand-built models for a-C, nated. A broad bond angle distribution
which were then energy-minimised. One was found suggesting an overlap of peaks
model consisted of four stacked 280-atom corresponding to sp2 and sp3 carbon
warped sheets consisting of purely trigonal atoms.
carbon atoms. The sheets were rotated Galli et al. (1989) have conducted a first-
with respect to each other. A second (356 principle simulation of the structure of a-C
atoms) contained approximately equal starting from a 54-atom periodic cell, with
proportions of tetrahedrally- and trigonal- a macroscopic density of 2000 kgm~ 3 . The
ly-bonded atoms and was designed to test resulting model consists of 85% sp2 sites,
the model proposed by Kakinoki et al. graphitic in nature with the remaining
(1960). A third (340 atoms) contained 15% sp 3 forming a distorted diamond-like
about 14% sp 3 atoms in the central core. structure. At high temperatures, sp-bond-
In the latter two models, 5- and 7-mem- ed carbons are also present but these dis-
bered rings were included and sp 2 and sp 3 appear on simulated cooling and the pro-
atoms were randomly mixed. portion of sp 3 bonds increases. Interest-
Computed rdfs and i(Q) data were ingly, this simulation shows that the sp 3
compared with the limited number of ex- sites tend to cluster and interconnect the
perimental results available at that time. essentially planar sp2 regions as shown in
Agreement is poor in all cases - with signif- Fig. 4-36. The electronic density of states is
icant errrors in the density. Robertson also calculated and shows the appearance
(1991) has commented that from energetic of a sharp n and n * states and broader a
considerations, sp 2 atoms would tend to features (Fig. 4-37).
cluster and odd-membered rings should be The notion that a-C consists of an essen-
disadvantaged; whereas Beeman et al.'s tially granular two-phase structure with
model takes no account of this. graphitic islands separated by a sp 3 matrix
4.5 Elemental Tetrahedral Semiconductors 237

O'Reilly (1987) calculated the energy of


the n states in "monomeric" ethylene,
through polyacetylene chains, aromatic
rings to condensed aromatic rings and then
a graphite layer. Calculations were also
performed of the electronic density of
states of the models of Beeman et al.
(1984). The energy gain produced by the
formation of compact fused rings is signif-
icant but it is the narrowing of the gap
between valence and conduction band
states (Fig. 4-38) that is particularly inter-
esting. Robertson and O'Reilly show,
Fig. 4-39, how the optical gap varies for
linear and compact condensed 6-fold rings
and the inset to this diagram indicates that
the clusters in a-C and a-C: H are likely to
contain 10 to 30 rings, corresponding to
islands of about 1.5 nm. The model pre-
sented is one in which sp 2 clusters are in-

Figure 4-36. Section through the a-C network gener-


ated by Car and Parinello, 1989. a) The entire set of
atoms in one MD cell Grey circle show atoms that
are four-fold coordinated; black - threefold, b) Ring
structures.

phase is a case most elequently made by


Robertson (1986, 1991), although the pro-
posal is an old one dating back to Kaki-
noki et al. (1960). Robertson's arguments
are based on the energetics of sp2 bonds
and the tendency to form planar ring and
-20 -10 0
sheet structures, with hard experimental Energy (eV)
evidence coming from calculations of the Figure 4-37. Electronic density of states for the model
electronic density of states and the optical of Car and Parinello, 1989. Positions of experimental
band gap. Specifically, Robertson and peaks are shown by arrows.
238 4 Models for the Structure of Amorphous Solids

-0.1
0.01
1 10 100
Number of rings (M)
Figure 4-39. Minimum energy gap, Eg, for compact
(upper) and linear (lower) clusters of fused six-fold
rings of C atoms. Inset shows probable number of
rings per cluster in a-C and a-C:H (Robertson, 1986;
Robertson and O'Reilly, 1987).

2 1 0 - 1 - 2 - 3 um-range structural organisation. This is


Energy (/3) in contrast to a-tetrahedral semiconduc-
Figure 4-38. Calculated electronic energy levels for tors where the dominant role is associated
increasingly polymerised carbon atoms (Robertson, with the local tetrahedral structure and
1986; Robertson and O'Reilly, 1987). with defects - such as dangling bonds etc.

terconnected by sp 3 bonds and it is argued


4.6 Amorphous Silica
that the reason for the granular structure -
4.6.1 Experimental Situation
rather than the percolating patterns of sp2
and sp 3 bonds - is related to strain. Rather Amorphous silicon dioxide is probably
than the strain being distributed randomly the most extensively-studied glass. The
and thus tending to homogeneity, strain is early work of Warren and co-workers
relieved abruptly at the edges of the is- (1936) established the experimental sup-
lands. Planar sheets have parallel n or- port for Zachariasen's random network
bitals and this is adduced at the main influ- model by a series of X-ray diffraction mea-
ence. surements. Subsequently, Mozzi and War-
The electronic properties of a-C - on ren (1969) returned to the subject towards
this model - are not solely determined by the close of Warren's scientific career, to
nearest neighbour interactions — the local complete a classic investigation by provid-
structure. Electronic and optical proper- ing data corrected for Compton and multi-
ties in the low energy range (< 6 eV) are ple scattering that is still almost un-
closely correlated with the extent of medi- equalled. Static neutron structure factors
4.6 Amorphous Silica 239

have been published from several investi- tained from the ESR data of Griscom et al.
gations by Wright and Sinclair (1985), and (1977) is much lower than this, around
Price and Carpenter (1987) have recently 0.6°. The mean and standard deviation of
reported experiments leading to the dy- the oxygen bond angle is open to greater
namical structure factor, S(Q,co). Al- uncertainty: here we quote Mozzi and
though static diffraction data exists to val- Warren's values, <e> = 144° and o-(e) = 15°.
ues of Qmax that are entirely adequate These data have been questioned by Da
(400 nm" 1 ), the information content is still Silva et al. (1975) who suggest that Mozzi
relatively small compared to, say, amor- and Warren's data can be interpreted with
phous Ni-based binary alloys - due to the a most probable oxygen bond angle of
absence of suitable isotopes of Si and O 152°. This result has, in turn, been ques-
and, therefore, accurate partial functions. tioned by Coombs et al. (1985) and by
Complementary structural information Galeener (1985). The former point out that
is also plentiful; good IR, Raman, and a complete bond angle distribution calcu-
neutron inelastic scattering data have been lated by Da Silva et al.'s method does, in
available for some years for specimens pre- fact, peak at 144°.
pared by melting, by sol-gel routes and by
chemical vapour deposition. NMR, ESR
and vacuum ultraviolet spectroscopy are 4.6.2.2 Complementary Techniques
useful ancillary techniques and, although Vibrational spectroscopy clearly shows
less obviously interpretable, high resolu- that the symmetry of the local silicon-oxy-
tion transmission electron micrographs gen unit is tetrahedral as in most of the
have also been published. crystalline polymorphs of SiO2, rather
than octahedral as found in the high pres-
sure phase stishovite. Similar results can be
4.6.2 Local Structure
obtained from magic angle NMR - with
4.6.2.1 Diffraction Data all four oxygens around Si being 'bridg-
ing', (i.e. species QA) the chemical shift is
Experimental data is adequate to form, observed as — 112ppm compared with
directly, a reasonably coherent description an almost identical value for crystalline
of the structure out to second neighbours, tridymite, and in contrast with values of
Wright (1988) quoted values obtained around —213 ppm found in high P-con-
from fits to the first two peaks of the neu- tent phosphosilicate glasses (Dupree et al.,
tron correlation function and obtained 1987) and c-SiP2O7 in which Si is octahe-
values quoted below: drally coordinated.
<i^1>/nm cr1/nm TV Magic angle NMR has also been used to
Si-O 0.1608 4.7 x l O " 13
3.85 determine the distribution of oxygen bond
±4xl0~4 ±0.16 angles in a-SiO2. Several models exist
which relate the 29Si chemical shift to the
O-O 0.2626 9.1 xlO" 3 5.94
4 oxygen bond angle (through the Si-O
±6xl0" ±0.25
overlap integral, or alternatively the s-or-
The Si bond angle, assuming no correla- bital participation in the hybridised O or-
tion between bond length and bond angle bitals). Pettifer et al. (1988) have recently
variations is 109.7 ±0.6° with a standard reviewed the experimental data and the in-
deviation of 4.5°. The value of a (9) ob- terpretations based on each model. Results
240 4 Models for the Structure of Amorphous Solids

c-SiO2. The exceptions are, firstly, the in-


tense Raman continuum below about
500 cm" 1 which can be seen as a manifes-
tation of the breakdown of the crystal mo-
mentum selection rule imposed by disor-
der; secondly, a number of sharp lines are
seen in the Raman spectrum at about 495,
605 and 1200 cm" 1 , Fig. 4-41. Since these
features can, in some senses, be considered
Figure 4-40. Various estimates of the oxygen bond to be "excess" modes and as their intensi-
angle distribution, V(a), obtained from NMR a)-c),
and X-ray data (d) (Pettifer et al., 1988).
ties change as a result of neutron bom-

TO LO TO LO TO L0
i i i i ( i 1 i i i |

are shown in Fig. 4-40. Significant varia- 10 -a) | vitreous -


Reduced / 1 SiO2
tions are found in estimates for the mean in 8 - raman / 1 -

\
unr
oxygen bond angle - from 151° to 142° and spectra ;/
1
even more in the breadth of the distribu- >> /
tion. All the NMR data suggests a signifi- HH/ I _
cantly narrower distribution than that ob-
1« /
1i\
< 2 / -
tained from Mozzi and Warren's X-ray
kv

J
data. 0

12
4.6.3 Medium-Range Structure "w
10 " Infrared ,

I
X-ray or neutron scattering data for 8 _ dielectric

I
N constant
a-SiO2 contains a prominent feature at J 6

I
about 15 nm" 1 . In the spirit of a crystallite

I
model, this feature could correspond to

I
2

I
a prominent interatomic correlation at i i i i
0
il
r = 2n/15 = 0A2 nm which could be due,
perhaps, to a preferred interlayer distance L
c)
or ring size. The interpretation of such Energy
3
"first sharp diffraction peaks" - common loss
function
features of S(Q) for chalcogenide glasses
such as a-GeSe2 (see Fig. 4-34) is a matter
for current debate simply because they are
not easily reproduced in models.
Vibrational spectra for a-SiO2 have add- 0 500 1000 1500
ed considerable fuel to the recent argu- UJ/cm"1
ments over the relative merits of crystallite Figure 4-41. Comparison of the reduced Raman spec-
and random network models and the rela- tra a) for a-SiO2 with b) the imaginary component of
tive populations of various ft-membered the dielectric constant, e2 = Im (e) and c) the energy
loss function, — Im(l/e) Peaks in e2 and in the loss
Si-O rings. The major peaks in the IR and function mark the frequencies of transverse and longi-
Raman spectra of a-SiO2 reproduce fea- tudinal optic modes, respectively (Galeener et al.,
tures seen in the corresponding spectra for 1983).
4.6 Amorphous Silica 241

bardment, or the degree polymerisation 1 1—; [ r

in glasses produced by condensation of a) Computed


monomeric species in sol-gel preparations,
they are often considered to be ''defect"
modes rather than intrinsic vibrations of a
SiO2 "lattice". Galeener, in an extensive
series of publications (see Galeener et al.,
1983) has adduced arguments for treating
these modes as the signature of 3- and 4- b) Experimental
membered Si-0 rings. Phillips (1982) also
views these modes as defect modes - asso-
ciated with the non-bridging oxygens pos-
tulated in his micro paracrystallite model.
The arguments for both are presented in
Sec. 4.6.4.2.
0.6 0.8
Electron micrographs of SiO2 have been
published by a number of authors. Zar-
zycki and Mezard (1962), Zarzycki (1970) Figure 4-42. Computed and experimental radial dis-
tribution functions for a-SiO2 after Bell and Dean,
published a series of medium resolution
1972.
micrographs of SiO2 and other glasses in
the form of thin filaments that had been
formed by in situ electron beam irradia- data, the authors have computed the vi-
tion. A domain-like structure was ob- brational spectra and configurational en-
served on a scale of a few nanometres tropy. Fig. 4-42 shows the calculated ra-
which Phillips (1982) has interpreted in dial distribution functions.
terms of his granular model (see Sec. The model has also been used as a basis
4.6.4.1). Gaskell and Mistry (1978) showed for computations of the energy-minimised
examples of bright-field images of particu- structure. Gaskell and Tarrant (1980) re-
late SiO2 specimens produced by precipita- ported a detailed calculation of the static
tion from a monomer solution and by the properties of several models relaxed under
high temperature hydrolysis of SiCl4. a Keating potential with variations in oxy-
There is some evidence for coherently dif- gen bond angle and with fixed and free
fracting domains on a scale of about 1 nm boundaries. Calculations included esti-
in the high temperature material but the mates of thermal broadening, and termi-
low temperature specimens shows more nation ripple was modelled using the pre-
extensive ordering. scriptions of Mozzi and Warren (1969).
More recently, Robertson and Moss (1988)
have made a similar set of calculations.
4.6.4 Random Network Models
Evans et al. (1983) included Bell and
Bell and Dean's is the classic physical Dean's model in a comparative survey of
model for a-SiO2. The model contained network models for a-SiO2. Specifically,
614 atoms, was hand-built and the coordi- four existing models for amorphous tetra-
nates established by optical metrology hedral semiconductors were modified by
(Bell and Dean, 1972). In addition to simu- adding oxygens midway between the sili-
lating the X-ray and neutron scattering con sites. A similar modification was made
242 4 Models for the Structure of Amorphous Solids

to Gaskell's (1975) polytetrahedral model. quate fit. All models fail to reproduce the
All models were relaxed using the same experimental density - they are more than
Keating potential and comparisons with 4% too dense. Moreover, the calculated
the experimental and neutron scattering enthalpy is too small by a factor ranging
data of Wright and Sinclair (1985), Fig. 4- from 2 to 7. In particular, the shape of the
43. The results of this work are that all the Si-O(2) distribution near 0.4 nm is inade-
models produce reasonable fits to the ex- quate in all models. Evans et al. analyse the
perimental data: none produces an ade- reasons for this and suggest that it is the
narrow distribution of oxygen bond angles
- cr(s) - typically half that determined by
Mozzi and Warren - and that this, in turn,
reflects inadequacies in the topology of the
models. Paradoxically, even the random
models are too ordered - fluctuations in
local structure are too small. The relative
success of the polytetrahedral model in this
regard reflects the inherent strain accumu-
lated in the model which can increase until
the compressed regions in the interior of
the model collapse. Apart from the relative
merits of this particular granular model, it
can be argued that granularity - by intro-
ducing large interfacial strains or other-
wise - may be an important ingredient in
the model-building process.
Ching (1982) also produced models for
a-SiO2 and a range of suboxides, SiO^, by
adding oxygens mid-way between silicon
atoms in models for Si with periodic
boundaries. Three models, containing
about 170 atoms in the unit cell, were con-
structed and energy-minimised using a
modified Keating potential. Good agree-
ment with the measured density was ob-
served, and bond lengths and angles were
8 close to those determined by Mozzi and
Warren (1969). Unfortunately, compari-
Figure 4-43. Computed total correlation functions,
T(r), for several models of a-SiO2 compared with
son with experimental X-ray data was only
experimental data of Wright and Sinclair, 1985 (WS). qualitative, so that the accuracy of the
The models are based on CRN structures for amor- models cannot be adequately judged.
phous tetrahedral semiconductors with added oxy- Recently, Gladden (1990) has taken up
gens. BD, Bell and Dean; P = Polk; CT=Connell
the challenge of producing an acceptable
and Temkin (even membered rings); BB = Beeman
and Bobbs. PT is a polytetrahedral model for a-Si or model for a-SiO2 that remedies the defects
a-Ge (see Fig. 4-7) with added oxygen (Evans et al., of the models described above. She has
1983). produced models containing 1-2000
4.6 Amorphous Silica 243

Figure 4-45. Comparison of the detailed shape of T(r)


from 2 to 4 A with three models for a-SiO2. Experi-
mental results are shown by the crosses and com-
puted data for a model with a minimum ring size of
five units and oxygen bond angles of 140° (dashed
line); 143° (dotted line) and 150° (full line) (Gladden,
1990).

atoms by translating the operations in-


volved in handbuilding a "ball and stick"
model into a computer algorithm that al-
Q (A" 1 ) lows the automatic generation of CRN
models subject to constraints such as the
smallest ring size, mean O bond angle, con-
: c) nectivity, relative magnitude of terms in
the PE function etc. This has allowed a
thorough search of the parameter space
: /^ 0-0 and delineation of the parameters which
correspond to the best fit to experimental
data. Results are impressive - as shown in
',., Si-0 Figs. 4-44 and 4-45.
Si-Si Particular features of the experimental
IJ; 10
data to be given attention were the shape
of the Si-O (2) distribution near 0.4 nm and
r(A)
the intensity of the first sharp diffraction
Figure 4-44. Computed (full line) and experimental
(dashed line) data for a-SiO2. a) T(r); the computed
peak in Qi(Q) that had not been adequate-
curve being corrected for termination effects, thermal ly modelled hitherto. Gladden has shown
broadening and the finite size of the model, b) Q i (Q), that the best fit corresponds to a choice of
after correction for finite model size, c) The total func- a mean oxygen angle of 150° and a mini-
tion (full line) and the component pair distribution mum ring size of five SiO2 units. Arguably
functions calculated from the model. Finite model size
and thermal broadening corrections are included but
this work should now be taken as one of
convolution with the termination smearing function the most authoritative interpretations of
is omitted (Gladden, 1990). the scattering data for a-SiO2.
244 4 Models for the Structure of Amorphous Solids

4.6.5 Ordered Models


4.6.5.1 Quasi-Crystalline Models
Quasicrystalline models, described by
Wright and Leadbetter (1976), were men-
tioned earlier in Sec. 4.2.2.2. Two other
models, explicitly based on the network
topology of crystalline polymorphs of
SiO2 have been proposed by Konnert,
Karle and co-workers, and more recently,
by Phillips. Konnert, Karle and co-work-
ers base their models on X-ray data refined 8 r(A) 12
as described in Sec. 4.4.6.1, so that details, Figure 4-46. Comparison of models for a-SiO2, based
presented as r2 G(r), are obvious out to on the crystal structures of tridymite, cristobalite and
distances of the order 2.0 nm. Computed quartz, with experimentally-derived data (Konnert
and Karle, 1973). Also shown (MODEL) data for a
data were produced by broadening the
1412-atom structure based on a model for a-Si by
Bragg peaks in the powder patterns for the adding oxygen, and experimental data (SILICA)
crystalline polymorphs so that detail was (Konnert et al., 1982).
not apparent beyond 1.4 nm. Comparison
with experimental data suggested that the
topology of the tridymite lattice was more
closely associated with the structure of between 1.1 and 2.0 nm. Konnert et al.
amorphous silica than any other form. It is (1982) also present data (Fig. 4-46) for a
not entirely clear what these crystal-based random network model of a-SiO2. Duffy
models represent; Wright and Leadbetter et al. (1974) model for a-Si formed the ba-
(1976) suggest that misunderstanding of sis, with oxygen added. The authors also
the nature of the model may have lead to list correlation coefficients, thus providing
the controversy that subsequently sur- a quantitative estimate of the goodness of
rounded it. Konnert and Karle (1973) sug- fit and quote values of 0.91 for the random
gest "a structure composed nearly entirely model compared to 0.83 for tridymite, and
of ordered regions similar to tridymite, . . . 0.68 for one based on cristobalite.
having dimensions up to at least 20 A and
bonded efficiently together in configura- 4.6.5.2 Microparacrystalline Models
tions analogous to twinned crystals. In Phillips (1982) produced a model for
such a model the ordered regions have the a-SiO2 based on cristobalite. The details
same bonding topology as the crystalline again are subject to some re-interpretation
polymorphs and are distorted slightly although, in this case, this arises from
owing to the junctions between the ordered modifications resulting from critical com-
regions. However, microcrystalline bound- ments rather than any lack of precision. As
aries are not implied. The junctions may mentioned earlier, Phillips argues that con-
not vary significantly in energy and density straints imposed by bonding or connectivi-
from the ordered regions". Konnert et al. ty can lead to broken "chemical order" if
(1974) quote data for the RDF calculated the number of degrees of freedom proves
from broadened Bragg peaks correspond- inadequate for that structure. In the case
ing to tridymite crystals with a particle size of SiO 2 , departures from chemical order-
4.6 Amorphous Silica 245

ing are considered to take the form of non-


bridging oxygens, Os*, that form surfaces
separating chemically-ordered regions.
Specifically, "large surface areas (corre-
sponding to low index crystal faces) are
covered by Os* atoms which are nearly
equivalent and are bonded to the cluster
interior as siliconyl units, namely, Os* =
Si-(O 1/2 ) 2 •" "In the present model the in-
ternal surfaces are intrinsic features of the
glass structure . . . " In its original form,
Phillips assumes a topology based on Figure 4-47. Phillips' (1982) sketch of the {100} inter-
paracrystallites of (3-cristobalite with di- face in cristobalite formed by removing a "molecular
plane" of thickness 0.37 nm and allowing the interface
ameters up to 6 nm and with 20 to 25 % of
to relax.
the Si atoms double-bonded (see Fig. 4-
47).
The arguments for this model are princi-
hedral microparacrystal comprising 3 or 4
pally based on vibrational spectra, rather
{111} planes, with an edge length of
than diffraction data and are considered in
1.25 nm. The glass is pictured as being
detail below. In response to criticism by
composed of microparacrystals with "par-
Galeener and Wright (1986), that quasi-
allel oriented twists of SiO 4/2 tetrahedra"
crystalline models based on (3-cristobalite
separated by grain boundaries where the
provide inadequate fits to X-ray or neu-
distortions are larger due to different ori-
tron data, even for correlation lengths as
entations of the rotation axes in adjoining
small as 2 nm, Phillips (1986) pointed out
domains. The fit to experimental data is
that such a literal view is inappropriate.
impressive, Fig. 4-48 c - the authors claim
Specifically, internal lattice defects - stack-
that their model fits experimental data to
ing faults or microtwins on a scale of 1 to
"within the thickness of the drawn line".
1.5 nm are postulated in an attempt to re-
The domain structure is compared with
move the difficulties. The suggestion of
several of the crystalline modifications of
> Si = O groups is also dropped in favour
SiO2 but is identical to none of them with
of = S i - O - O - S i = groups.
cristobalite being the closest approximant.
Hosemann et al. (1984, 1986) have pro-
duced a remarkable but little-understood
4.6.6 Simulation of Dynamical Properties
model for a-SiO2. A pair of SiO4 tetrahe-
dra, Fig. 4-48 a, form the basis for a f.c.c. As mentioned earlier, a number of fea-
lattice with a lattice constant of 0.715 nm, tures of the vibrational spectra of silica -
Fig. 4-48 b. In order to fit the density, te- particularly the polarised Raman Spec-
trahedra are given correlated twists of trum - have no obvious counterparts in
+ 22° parallel to the cell axes. The spacing spectra for crystalline forms of SiO 2 . Two
of the {111} planes of this lattice are al- of the Raman bands at 495 and 605 cm" 1
lowed to vary according to Eq. (4-2). A are sharp (see Fig. 4-41) and, since they are
good fit to experimental X-ray data is sensitive to preparation conditions and to
found with the interplanar variation con- radiation damage, they have been termed
stant, g = 0.12, corresponding to an octa- "defect" bands.
246 4 Models for the Structure of Amorphous Solids

Figure 4-48. a) The building


block, consisting of two sili-
con-oxygen tetrahedra, pro-
posed by Hosemann et al.
(1984, 1986) which is then
connected to form the struc-
ture shown in b). Circles are
oxygens and squares, sili-
cons. The fit to experimen-
tal data (Mozzi and Warren,
1969) is shown in c) with
component partials indi-
cated. The agreement with
experimental data is "within
the thickness of the drawn
line". The insert shows the
peak shape function with
a full width at half height
of 0.19 A compared to the
computed width of the first
peak of 0.21 A.
4.6 Amorphous Silica 247

Interpretation of the defect bands by ment, the cluster-based calculations pre-


Galeener (see for example Galeener, 1983), dict a measure of IR and depolarised Ra-
Galeener et al. (1983) and by Phillips man activity at 600 cm" 1 .
(1982) starts from the assumption that cal- The matter is still controversial, there-
culated vibrational spectra, based on cou- fore.
pled SiO4 tetrahedra and for random net-
work models such as Bell and Dean's, do 4.6.7 Molecular Dynamics Models
not agree either with the number or the
Similation of the static structural prop-
frequency of those modes observed experi-
erties of a-SiO2 using molecular dynamics
mentally. Phillips (1982) then proposes
was pioneered by Woodcock et al. (1976).
that the two defect bands are assigned to
A modified Born-Mayer-Huggins poten-
localised vibrations of point defects or sur-
tial was used and the resulting distribution
face oxygens associated with the postulat-
functions are shown in Fig. 4-49.
ed 'broken chemical order' at the bonding
Soules (1979, 1982) and Mitra et al.
surface of (3-cristobalite microparacrystal-
(1982) have also produced fits to experi-
lites and involving a double Si = O bond.
mental X-ray data for SiO2 using larger
Galeener (1983) takes the view that the
models than that used by Woodcock et al.
additional features in the spectrum reflect
(54 molecular units in the periodic box).
the presence of three-membered rings
Mitra, for example, used 375 ions in a
(Si3O9) by analogy with vibrations near
600 cm" 1 in hexa methylcyclotrisiloxane,
and four-membered rings corresponding
to octamethyl cyclotetrasiloxane which
has a Raman active mode at about
480 cm" 1 .
These explanations fit uncomfortably
with the findings of Bell (1983) and Evans
et al. (1983). These authors calculated the
vibrational densities of states, g(co), for
several cluster models of a-SiO2, none of
which contain 3-membered rings but give
results that are in reasonable agreement
with the experimental data of Leadbetter
and Stringfellow (1974). Bell (1982) also
calculated the IR, polarised and unpolar-
ised Raman spectrum and observed Ra-
man and IR-active modes near 600 cm" 1 .
Evans et al. (1983) also found IR activity
in the energy-minimised Bell-Dean struc-
tures at 600 cm" 1 and peaks in g((o) for
all models considered in the region near Figure 4-49. Pair correlation functions, G(r), for a-
600 cm" 1 . The problem therefore, as Bell SiO2 obtained from the MD simulations of Wood-
cock et al., 1976 (full line). Experimental data of
says, is not what type of network defect Mozzi and Warren (1969) is also shown (dashed line).
could be responsible for the vibrations but N (r) is the running coordination number centred on
to understand why, in conflict with experi- Si.
248 4 Models for the Structure of Amorphous Solids

cubic box with dimensions adjusted to


provide agreement with the experimental
room temperature density. The results of
the MD simulation were compared with
experimental data without any attempt to
reproduce termination broadening or to
match thermal broadening. Good agree-
ment with experiment is reported, al-
though there are discrepancies in the de-
tail. For instance, the authors draw atten-
tion to the spread of ±7° in the Si bond
angle compared with a = 0.6° from ESR
data and (7 = 4.5° from neutron and X-ray
data. The oxygen bond angle distribution
Figure 4-50. Structure factor, S (Q\ for a-SiO2 calcu-
agrees with that proposed by Da Silva with lated by Feuston and Garofalini (1988) using Stil-
a peak value of 151°. A few of the atoms linger-Weber potentials including three-body interac-
are abnormally coordinated as 3- or 5-co- tions, compared with experimental data (Misawa
ordinated Si or singly- or triply-bonded et al., 1980).
oxygens.
Kubicki and Lasaga (1988) have simu-
lated a-SiO2 using ionic and covalent po- mental data to the accuracy of that data -
tentials parameterised by fitting ab initio few authors have even tried to make mean-
quantum mechanical potential energy sur- ingful comparisons. Unphysical potential
faces for H 4 SiO 4 and H 6 Si 2 O 7 molecules. energy functions are probably the cause of
Again the authors claim a good fit to ex- the mismatch in early work, but the recent
perimental X-ray data but the second- efforts of Feuston and Garofalini using
neighbour coordination numbers are in er- Stillinger-Weber type three-body interac-
ror by factors of 2 in some cases, and there tions shows that the challenge of matching
are also significant errors in nearest neigh- experimental data to within statistical er-
bour bond lengths and in the breadth of ror still exists (see Fig. 4-50).
bond angle distributions (apart from ques-
tionable values of the mean oxygen angle).
4.6.8 Monte Carlo Simulations
A recent MD simulation of Feuston and
Garofalini (1988) has used Stillinger-We- Guttman and Rahman (1988) have pro-
ber three body potentials adapted for a- duced a number of models for a-SiO2 by
SiO 2 . The results, Fig. 4-50, are a great methods in which the central step involves
improvement on earlier calculations based randomly-chosen exchanges of neighbours
on two- body terms - the bond angle distri- followed by energy minimisation and ac-
butions and the numbers of over- and un- ceptance or rejection of the move based on
der-coordinated atoms are more realistic. an assessment of the changes in energy.
MD simulations of a-SiO2 have thus far Variations in the number of n-membered
failed to match the potential of the tech- rings in the starting structures were tried,
nique (or the claims of their adherents) - at as well as changes in the relative mag-
least in so far as realism is concerned. nitude of the terms in the modified Keat-
None of the simulations matches experi- ing PE function. Once the energy had ef-
4.6 Amorphous Silica 249

fectively converged, the reality of the mod-


els was tested by the fit to experimental 0.2-
values of the density, elastic moduli and
Q(S(Q) — 1) data - particular attention ,0.0:
being paid to the position and intensity of
the first sharp diffraction peak at about
15 nm" 1 . -0.2:

The most successful models (324 atoms)


were generated and energy-minimised in 0.2:
the form of models for a-Si (with the den-
sity fixed at values appropriate to a-Si) and
,0.0:
oxygens only inserted at the final stage.
(Models based on SiO2 throughout were
less successful.) Agreement with g-space -0.2-
data is (again) said to be "excellent", but
the best models fail to reproduce experi- tt.O
mental data to within experimental statis-
tics. Models with 3-membered Si-O rings Figure 4-51. Calculated neutron and X-ray structure
were observed to reproduce inadequately factors for a-SiO2 (solid line) using the Reverse Monte
Carlo method. The dashed line shows experimental
the low Q features in the experimental re-
neutron and X-ray data (Keen and McGreevy, 1990),
sults and with more than one 4-membered
ring per 10 Si atoms, errors are again no-
ticeable at low Q.
Keen and McGreevy (1990) have pre- be significantly broader, as is the Si bond
sented a simulation of the structure of a- angle distribution. The Si-Si-Si angle dis-
SiO2 using a "Reverse Monte-Carlo" al- tribution shows a significant peak at 60°
gorithm. The procedure, outlined in Sec. corresponding to three-membered rings,
4.4.5, takes an arbitrary starting structure which are also observed in projections of
- in this case 2596 atoms in a periodic the structure. Such rings are thus not in-
cubic box of length 3.4 nm. Atoms are ran- consistent with the diffraction data and it
domly chosen and moved to minimise the remains to be seen just how the additional
weighted difference between the structure constraints employed in many other con-
factors for the model and those obtained struction algorithms - particularly that of
from X-ray and neutron scattering mea- Gladden (1990) - have lead to radically
surements for the same sample. At no different models.
stage are energetic terms involved. Results This work certainly concentrates the
are shown in Fig. 4-51 and are clearly im- mind on the limited amount of informa-
pressive. The structural parameters de- tion available in diffraction data for amor-
rived from the model are similar to those phous solids and the extent to which other
derived "directly". However, the authors prior knowledge - or prejudice - has been
draw attention to the low value of the Si-0 incorporated in less objective constructs.
coordination number of 3.7. The average
oxygen bond angle is 141° in good agree-
ment with Mozzi and Warren's (1969) val-
ue, although the distribution is found to
250 4 Models for the Structure of Amorphous Solids

4.7 Binary Alkali and Alkaline and (possibly) the trivalent elements thus
Earth Silicates, Borates gives very important clues to the degree of
ordering over distance scales much larger
and Phosphates than nearest-neighbour bond lengths.
Secondly, we consider several determi-
4.7.1 Apologia
nations, chiefly by NMR, of the distribu-
These glasses may not be the most pop- tion of anionic species present in a glass -
ular materials with academic scientists. speciation.
Their compositional complexity leads to These questions focus attention on the
structural investigations that are necessari- extent to which randomness inherent in the
ly difficult and inconclusive. But it would Warren-Zachariasen model, actually rep-
be artificial to exclude them from this resents the structure of real amorphous
chapter. Silicates, borosilicates, alumi- materials. I am not aware of a modern
nosilicates and (less usually) phosphates, restatement of the Warren-Zachariasen
form the basis of the modern glass indus- model for oxide glasses but the consensus
try. Moreover, the class of ionic oxide view seems to be the following. Elements
glasses represented here is of central im- such as Si, B, P etc., bonded to oxygen,
portance in the earth sciences. There is ev- constitute an extended network: such ele-
ery reason, therefore, to establish what we ments are thus the "network-formers". Al-
now know about these materials - since it kali, alkaline earth and similar elements -
is far from insubstantial - and how it may denoted here by M - "modify" the connec-
be incorporated into our understanding of tivity and thus determine the dimensional-
structure of glasses in general. ity of the network. The B-, P- and Si-0
Section 4.1.4 outlined the various ways bonds are regarded as the strongest and
in which the structure of glasses can be most directional interactions - largely co-
discussed - positional and compositional valent, perhaps - whereas network modifi-
ordering, local symmetry and coordina- er, M-O links are considered to be weak -
tion, network topology, speciation etc. mostly ionic and with isotropic, pairwise
Each aspect merits attention in the case of forces. The Si environment should thus be
the binary oxide glasses. But in this section well-defined in contrast to M-0 correla-
we focus on two interwoven aspects - first- tions, where variable coordination is possi-
ly, the local structure around an alkali (or ble (or probable). Moreover, the M-M dis-
alkaline earth) element and especially on tribution in the Warren-Zachariasen pic-
the consequences this may have at the level ture is viewed as being random - deter-
of medium-range structure. The reasons mined largely by composition; although it
for emphasising this topic were set out in is a common over-simplification to regard
Sec. 4.2.3. If local order is observed in the M ions as fitting into suitable cavities
close-packed regions, so that local struc- in a silicate framework "formed" to satisfy
tural units are highly interconnected and if the coordination and bonding require-
the bonds to nearest-neighbours are not ments of Si and O, as Zachariasen pointed
strongly directional, then the arguments of out in his original paper (1932).
Sec. 4.2.3 suggest that the perceived local
order is a consequence of medium-range
ordering. Local ordering around cationic
"network modifiers" like Li, Na, Mg, Ca,
4.7 Binary Alkali and Alkaline Earth Silicates, Borates and Phosphates 251

4.7.2 Local Structure Around "Network ed by fitting the reciprocal space data with
Modifiers" in Oxide Glasses a modified Debye equation. Coordination
numbers were found to vary slightly with
4.7.2.1 Diffraction and EXAFS Data
concentration - at the metasilicate compo-
A major difficulty in establishing the sition approximate values are Li-O 4, Na-
structure around atoms such as Li, Na, O 6, K-0 8, Mg-O 5 and Ca-O 7 (see also
Mg, Ca in oxide glasses stems from the fact Table 4-1).
that M-O, M-Si and particularly M-M cor- Misawa et al. (1980) used pulsed neu-
relations generally give only weak contri- tron scattering techniques to study SiO 2 ,
butions to the total scattered X-ray or neu- Li 2 O-2SiO 2 and Na 2 O-2SiO 2 and a
tron intensity. This follows from the de- mixed Li/Na glass to Qmax = 4$Q nm" 1 . No
pendence of the weighting factors in Eq. real attempts were made, however, to ana-
(4-19) on the concentration and atomic lyse the M-O contributions in detail apart
scattering factors, so that for light ele- from indicating peak positions, 0.20 and
ments, M-M correlations can be virtually 0.24 nm for Li-O and Na-O, respectively.
invisible in X-ray scattering. Moreover, A further paper by Ueno and Suzuki
M-0 first- and higher-neighbour peaks of- (1981) ona-Na 2 Si 2 O 5 to 0 max = 3OO nm" 1 ,
ten lie at similar distances to the more in- reported the position of the Na-O peak at
tense 0 - 0 correlations. 0.241 nm with a coordination number of 5,
Some insight was gained in early work in good agreement with values for c-
by taking differences between scattering Na 2 Si 2 0 5 (0.241 nm and 5.0).
data for specimens containing ions of two Also in 1981, Greaves et al. reported
chemically similar species which are as- studies on a-Na 2 Si 2 O 5 and other Na-con-
sumed to substitute isomorphously. Urnes taining glasses using EXAFS. This repre-
and coworkers (see for example, Hanssen sented the first use of a soft X-ray mono-
and Urnes, 1978) have used Si/Ge replace- chromator on a synchrotron to obtain
ment to identify features in K 2 O-SiO 2 and "element-specific" local structural infor-
Cs2O-SiO2 glasses and differences between mation for a light-element in oxide glasses,
X-ray and neutron atomic scattering fac- Fig. 4-52. The Na-O mean bond length
tors to identify features in silicates (Urnes was established to be 0.23 nm with a =
et al, 1978). 0.004 nm and a coordination number of
An exceptionally thorough survey of the 5 + 0.5. This paper marked the beginning
structure of silicate glasses and melts was of an impressive series of measurements
conducted by Waseda and Suito (1976, by Greaves and coworkers on the local
1977) - work that probably did not receive structure around modifying elements in
due attention until the results were later oxide glasses of scientific, commercial and
republished (Waseda, 1980). X-ray and geological importance (see also Greaves
neutron scattering data were collected to (1990)). Similar EXAFS investigations by
Qmax = 170 nm" 1 from about eight compo- Brown and coworkers relate principally to
sitions in each series of Li, Na, and K sili- glasses relevant to the earth sciences. A
cate glasses both as the room temperature number of EXAFS results are collected in
glass and the melt. In addition, melts in the Table 4-1.
CaO-, MgO- and FeO-SiO2 series were al- There are some clear discrepancies be-
so examined by X-ray scattering (Waseda, tween the results of Greaves and cowork-
1980). Structural parameters were estimat- ers and Brown et al. (1986), over the local
N>
Table 4-1. Local structural parameters for silicate and phosphate glasses. Ol
I\D
Bond M-O/nm cr/nm CN Composition Reference Tech Comments

Li-O 0.207 ±0.001 0.010 3.9 ±0.3 Li2SiO5 Wasedaetal.(1977) X,N 6 other glasses and melts
Li-O 0.20 - - Li 2 Si 2 O 5 Misawa et al. (1980) N e max = 480nm- 1
Li-O
Na-O
0.212
0.240
0.009
0.012
4
5
Li2SiO3
a-Na 2 Si 2 O 5
Yasui et al. (1983)
-
X
X
Fitted data
Crystal data 1
CD_
Na-O 0.235 + 0.001 0.010 6.0 Na 2 Si 2 O 5 Waseda et al. (1977) X,N 6 other glasses and melts (/>

Na-O 0.24 - Na 2 Si 2 O 5 Misawa et al. (1980) N o*


Na-O 0.23(0) ±0.003 0.007 5 ±0.5 Na 2 Si 2 O 5 Greaves et al. (1981) E E-%r
CD
Na-O 0.24(3) ±0.003 0.012 2 ±0.5 Na 2 CaSi 5 O 12 Greaves et al. (1981) E CO
Na-O 0.241 0.02 5.0 Na 2 Si 2 O 5 Ueno etal.(1981) N a value estimated by Gaskell c
Q
Na-O 0.240 0.004 4.0 Na 2 SiO 3 Yasui et al. (1983) X Two estimates of a from fitting c"
Na-O CD
0.247 0.015 5 Yasui et al. (1983)
Na-O 0.261 0.010 6.4 Na 2 Si 2 O 5 McKeown et al. (1985) E o
Na-O 0.262 0.015 5.1 KNa3(AlSiO4)4 McKeown et al. (1985) E Nepheline glass
Na-O 0.257 0.019 5.5 KNa3(AlSiO4)4 McKeown et al. (1985) Nepheline crystal o
ZT
-t
Na-O 0.260 0.015 7.6 Na 2 Si 3 O 7 McKeown et al. (1985) Nepheline crystal •D
O
c
K-O 0.25(6) - 5 KCsSi2O5 Greaves (1989) E (/)
E Orthoclase glass CO
K-O 0.300 ±0.002 0.013 8.9 ±0.9 KAlSi3O8 Jackson et al.
K-O 0.303 ±0.002 0.015 9.6 + 1.0 Na 0 . 3 K 0 . 7 AlSi 3 O 8 Jackson et al. E oQ!_
c/)
K-O 0.306 ±0.002 0.015 10.4 ±1.0 Na 0 . 5 K 0 . 5 AlSi 3 O 8 Jackson et al. E
K-O 0.302 ±0.002 0.013 9.5 ±1.0 Na 0 . 3 K 0-7 AlSi 3 O 8 Jackson et al. E
K-O 0.278 0.0035 5 K 2 SiO 3 Yasui et al. (1983) X
K-O 0.288 0.023 6 K 2 SiO 3 Yasui et al. (1983)
Cs-O 0.308 0.015 5 Cs2SiO3 Yasui etal.(1983) X
Cs-O 0.318 0.028 6 Cs2SiO3 Yasui et al. (1983)
Cs-O 0.30(0) - 5 KCsSi2O5 Greaves (1989) E
Ca-O 0.243 ±0.001 0.016 6.8 ±0.3 (CaO)0.45(SiO2)0.55 Waseda (1980) X Data for melt also
Ca-O 0.241 ±0.001 0.013 6.9 ±0.3 (CaO)0-45(SiO2)0.55 Waseda (1980) N
Ca-O 0.241 0.01 6 CaSiO3 Yin et al. (1983, 1986) X Fitting with a crystal model
Ca-O 0.237 0.012 6.15 + 0.17 (CaO)0.48(SiO2)0.49 Eckersley et al. (1988) N Isotope substitution
(Al2O3)0.03
Ca-O 0.237 - 5.40 ±0.18 Ca(PO 3 ) 2 Matsubara et al. (1988) X Other compositions reported
Ca-O 0.264 0.022 7 CaAl2Si2O8 Binsted et al. (1985) E Asymmetric peak
Ca-O 0.263 0.023 8 CaMgSi 2 O 6 Binsted et al. (1985) E Asymmetric peak - mean value quoted
Mg-O 0.214 ±0.001 0.011 4.5 MgSiO3 Waseda (1980) X Data for melt also
4.7 Binary Alkali and Alkaline Earth Silicates, Borates and Phosphates 253

00 60 bo bfi
5 B 5
'8 '3 '8 T-J
(U « O (1) U 1?
TJ £ *O T3 T3 B
rt SH Cj d ^ VH
o o o o o o
M Q, u s-i M CL
a
^ ga ^5 X> X> g
o
d» co
o d« d d co
SIS 13

Q r •> r •» f •»

8-S 8 8 8 1 ^
b O b b b O S

X X X
al.(

oo OO OO OO
oo OO
oo oo
ON
a>
ara

ara
al.
al.

D 4J 4->
r-J
N 00 N N N
^ rt rf cj
to
c Figure 4-52. Atomic distribution centred on Na ob-
tained by fourier transforming normalised Na-edge
EXAFS spectra for a) vitreous sodium disilicate and
b) a soda-lime-silica glass (Greaves et al., 1981).

oo
2 22 o o
50
fin P« structure around Na and K particularly. In
i__, t, o3 .a
05 W cW a
*-i
part of this may be due to the different
2v5 ffl N N N
choice of specimen composition, but data
oo for Na 2 Si 2 0 5 do not allow this interpreta-
d tion. Differences are more likely to be the
m t-- !O ~H
</^ o t> o result of either adventitious composition
rH OO fO 't
changes or differences in experimental
techniques (transmission and total yield)
or even to systematic variations in data
p pop analysis procedures.
d c5 c5 c>
Many of the X-ray and neutron scatter-
ing studies of network modifiers in oxide
glasses have relied on some form of mod-
TH
io
n (N ^ ) M ^ h
O O\ t>- Qs O> O
elling to extract the weak M-O, M-Si cor-
CN CS T H CN ^ H <N
CD <D CD CD <^
^H
d> <D relations from total scattering data that is
dominated by Si-O and O-O correlations.
"8
Consequently many of the results are rela-
??ooooo tively imprecise: coordination number and
60 50 I ' i l l
S S £ PQ N N N o values, particularly, are subject to large
254 4 Models for the Structure of Amorphous Solids

uncertainties especially for the X-ray scat- more comprehensive and results (Fig. 4-
tering measurements involving M elements 53) show that the pair distribution func-
of low atomic number. The situation is tions for a-CaAl2Si2O8 and a-CaMgSi2O6
much more favourable, however, in phos- are very asymmetric and can be syn-
phates of the heavier divalent elements, thesized by 7 to 8 gaussian compo-
such as Zn, Cu, which provide a relatively nents stretching from 0.235 to 0.31 nm,
large contribution to X-ray scattering. with a standard deviation of 0.021 nm
Moreover, the M-O peak lies in the gap for CaAl 2 Si 2 O 8 and 0.019 nm for
between P-O correlations at 0.15 nm and CaMgSi 2 O 6 .
the first 0 - 0 peak at 0.25 nm. Neutron Eckersley et al. (1988) have used iso-
data, to Qmax = l%0 nm" 1 , has been re- topic substitution of Ca in neutron scatter-
ported by Matz et al. (1988), for Zn, Ca,'
Sr, Ba metaphosphates and X-ray data
(emax^lSOnm- 1 ) for Mg, Zn and Ca
20-
metaphosphates by Matsubara et al.
(1988). Musinu et al. (1989) have also stud-
ied Zn metaphosphate by X-ray scattering
(Q max =150 nm" 1 ) together with a mixed
CuZn metaphosphate. Results are given in
Table 4-1.
As with some of the EXAFS data, the
last three measurements are revealing in
that well-defined M-O first coordination
shells are observed. Typically, o values for
the Zn- or Mg-O distances are about
0.011 nm - a value that is larger than that
for the P-O peak by a factor of 2.5, but the
M-O distribution in the crystal is almost
equally broad (a = 0.012 in Zn(PO 3 ) 2 ).
There are, however, significant variations
in the coordination numbers outside the
estimated errors of the measurements.
Thus three values for the Zn-O coordina-
tion numbers are 3.75 (Matz et al., 1988),
3.90 (Matsubara et al., 1988), and 5.0
(Musinu et al., 1989). In c-Zn(PO3)2 the
Zn coordination number is 6. There are
Figure 4-53. Pair distribution functions for C a - O in
also unexpected differences in the Mg-O
amorphous silicates and aluminosilicates obtained
distance in a-Mg(PO3)2 between the two by curve-fitting the Ca K-shell EXAFS data. Each
datasets and, more understandably, in the C a - O distance has been broadened by a thermal
Ca-O distances: since this peak is not re- factor cr = O.OO85 nm. Spectra are shown for glasses of
solved in either the neutron or X-ray data. the composition of the minerals, anorthite CaAl2Si2O8
(upper diagram) and diopside, CaMgSi2O6 (lower).
EXAFS data for Ca in silicate glasses Dotted lines are the pair distribution functions for
has been reported by Geere et al. (1983), crystalline anorthite and diopside (Binsted et al.,
and Binsted et al. (1985). The latter is the 1985).
4.7 Binary Alkali and Alkaline Earth Silicates, Borates and Phosphates 255

Figure 4-54. Pair distribu-


tion function, GCa (r), cen-
tred on the Ca atom (full
line). The dashed line repre-
sents data for c-CaSiO3
calculated with gaussian
broadening parameters
a = 0.01 nm for the first
(CaO) peak and a = 0.02 nm
for the remaining peaks.
The data for the crystal has
been convoluted with a
SINC function to repro-
duce the termination ripple
introduced into the experi-
mental data by a truncated
fourier transform (Eckersley
-0.2 etal, 1988).
r/nm

ing studies of a calcium metasilicate glass, sponding crystals but EXAFS data indi-
lightly doped with A12O3 to minimise the cates some shortening. For an excellent re-
risk of crystallisation on cooling from the view see Calas and Petiau (1983). One re-
melt. Results shown in Fig. 4-54 indicate a cent result, combining neutron scattering
well-defined first neighbour shell of 6.15 with isotopic substitution and XAS gives
oxygens around Ca, with a mean bond the flavour of the results in this area. Yark-
length of 0.237 nm - almost identical to er et al. (1986) have measured the scattered
the value found in c-CaSiO3. The distribu- intensities (g max = 300 nm" 1 ) for a
tion is also narrow: fitting the data with K 2 O • TiO 2 • 2SiO 2 glass with substitu-
gaussian peaks suggests a well-ordered en- tion of 46 Ti and 48 Ti. The Ti-O peak is
vironment around Ca for about 85% of split with two components at 0.165 and
the oxygens which lie in a peak centred at 0.196 nm (similar to distances observed in
0.237 nm with a standard deviation of crystalline Na2TiSiO5) with a a value (cor-
0.012 nm. The remaining oxygens lie in rected for termination broadening) of ef-
a broad tail stretching from 0.25 to fectively zero (6 x 1 0 " 4 ± 2 x 10" 3 nm) for
0.285 nm. There is a suggestion, therefore, the first peak and 0.01 ±0.001 nm for the
that the coordination polyhedron around second. The environment of the Ti ion in
Ca in this glass is octahedral as in c- this glass is extremely well-defined.
CaSiO 3 . Summarising the results on the local
Space does not permit a discussion of structure around "modifer" ions in oxide
the environment of transition metals and glasses: there is no doubt that experimental
other polyvalent elements that, within the data suggests that even weakly-bonded ele-
Warren-Zachariasen framework, could be ments like Na have a reasonably well-de-
classed as network modifiers. Studies have fined oxygen first shell. Representation of
a long history - particularly by optical the extent of disorder around a given atom
spectroscopy. Generally, first peaks occur site is probably best achieved by compari-
at similar positions to those in the corre- son with the crystal. Thus if as is the static
256 4 Models for the Structure of Amorphous Solids

broadening parameter - after correction of (1986) in connection with the composition-


the experimentally measured a value for dependence of the 133 Cs MASNMR signal
termination and thermal broadening (see in caesium silicate glasses. Their data is
Sec. 4.3.3) - and if ac is the standard devi- interpreted in terms of a "wide range of
ation of the corresponding distribution in (Cs) sites which are based on two main
the crystal, then: types and the range of these sites narrows
with increased Cs 2 O". Similar conclusions
a A = <rc — an (4-40)
emerge from optical spectroscopy - partic-
Here <rd is a measure of the increase in ularly of dopant ions. A recent discussion
disorder in the transition from crystal to by Belliveau and Simkin (1989) of the fluo-
glass. Taking the example of CaSiO 3 . Ca rescence line-narrowed spectra of Eu 3 +
sites are distorted already in the crystal, so doped into silicate glasses, suggests that
that a c = 0.01nm. In Eckersley et al.'s the environment of the dopant may be rel-
data, for the 85% of ordered Ca sites, od = atively constant, with perhaps a small
= (0.012 2 -0.01 2 ) 1/2 = 0.007nm. For the number of configurations, rather than a
Si-O correlations in amorphous and crys- continuous distribution as advocated by
talline CaSiO 3 , <rd = 0.005 nm, so that the others (e.g. Weber, 1981). This conclusion
additional disorder introduced into the Ca is based both on the authors' own results
sites by vitrification is only about 40% and similarities observed in the Eu 3 + spec-
more than that introduced into the Si-O tra in wide range of glass compositions,
tetrahedra. and on the absence of any dependence on
the concentration of Eu 3 + spectra in these
glasses.
4.7.2.2 Complementary Techniques
Vibrational spectroscopy provides am-
The environment of alkali and alkaline bivalent conclusions. Vibrations associat-
earth ions has been probed indirectly by ed with ionically-bonded elements appear
studies of defects associated with elements in the low-frequency IR spectrum rather
like Tl + that are considered to be represen- than the Raman spectrum. The contribu-
tative of the structure of alkali ions. Thus tions of these modes to the total integrated
Kawazoe (1985), Kawazoe and Takagi absorption - and therefore to the low fre-
(1983) report ESR measurements on Tl2 + , quency dielectric constant is approximate-
generated from Tl + by y-irradiation, in ly half the contribution from all other
K 2 O- and Na 2 O-SiO 2 glasses. Two sites mechanisms combined - over the entire
for the precursor Tl + atom were detected spectrum from the high energy ultraviolet
one with a highly distorted ligand field, the to radio-frequencies as pointed out by
other being symmetrical. The former ap- Birch et al. (1975) and Ellis et al. (1977).
pears in glasses where both bridging and The breadth of the "alkali" band - stretch-
non-bridging oxygens co-exist and the lat- ing from below 10cm" 1 to 103 cm" 1 ac-
ter in glasses where all bridging or all non- cording to Ellis et al. suggests a multiplici-
bridging oxygens are present - such as ty of sites for Ca + + and Na + . The subject
mixed nitrate glasses. The concentration of has been treated more recently by Exarhos
the two types of site are composition-de- (1983) and by Gervais et al. (1987). The
pendent. latter paper is particularly interesting as
The possibility of two types of sites in the data is presented for the imaginary
alkali silicates is raised by Dupree et al. part, e 2 , of the complex dielectric constant,
4.7 Binary Alkali and Alkaline Earth Silicates, Borates and Phosphates 257

in X-ray scattering due to atomic number,


Z, contrast. In early work, a number of
authors used this technique in attempts to
prove that preferred M-M distances oc-
curred near 0.7 nm - a value predicted by
a structural theory of liquid-liquid immis-
cibility (Levin and Block, 1957). Results
overall were not conclusive. Although
peaks in real-space distributions near
0.4 nm in Ba- and Cs-silicates and borates
500 1000 1500 were "ascribed" to M-M distances by
WAVENUMBER (cm-1)
Brosset (1963), the contribution from M-
Figure 4-55. Imaginary component of the dielectric M correlations calculated (by this author)
function for silica and silicate glasses containing Na using Eq. (4-21) is small in all the composi-
and K. Note the low frequency band assigned to the
stretching vibrations of alkali cations (Gervais et al.,
tions and almost negligible in some of the
1987). compositions where a peak is observed.
Similar comments apply to data for a bar-
ium borosilicate studied by Piermarini and
c, thus giving a direct, quantitative mea- Block (1963). On the other hand, the Ba-O
sure of the "oscillator strengths". (More- peak is dominant and it is likely that the
over it gives an excellent overview of the feature ascribed to Ba-Ba, Cs-Cs is the sig-
subject). Fig. 4-55 shows the low frequency nature of M-O(2) distances as Krogh-Moe
IR "continuum", compared to silica. (1962) argues.
Some of the most impressive work is
4.7.3 Medium Range Structure Centred that by Krogh-Moe and Jurine (1965) and
on "Network Modifiers" in Oxide Glasses by Milberg and Peters (1969) on thallium
borates and silicates, respectively. Tl has a
4.7.3.1 Diffraction Data
high atomic number (Z= 81), so that Tl-0
As mentioned in Sec. 4.3.5.5, the effec- and Tl-Tl pairs dominate the total distri-
tive range of EXAFS data in amorphous bution functions. In fact, Tl-Tl contributes
solids is limited by the breadth of second 51 % of the total scattering for the Tl-rich
and higher neighbour real-space correla- silicate studied by Milberg and Peters.
tion functions. In practice it is difficult to Fig. 4-56 shows these data which were in-
obtain quantitative information beyond terpreted as mainly Tl-O for the 0.5 nm
the first neighbours of atoms such as Na or peak and Tl-Tl (Cs-Cs) for the peak at
Ca which are of interest here. Diffraction 0.7 nm by Krogh-Moe and Jurine, and
data thus proves to be most useful. We "probably" as Tl-Tl peaks at 0.4, 0.7 and
focus on determinations of the M-M dis- 1.0 nm by Milberg and Peters. Note the
tance in oxide glasses in order to gain some apparent composition-independence of
impression of the spatial distribution of peak positions. Note also that all the au-
network modifier atoms. thors argued that their data indicates a
One method for identifying peaks due to non-random distribution of network mod-
network-modifying elements in total dif- ifier atoms. More recently Hanson and
fraction data is to use a heavy element, so Egami (1986) investigated Cs-containing
that M-centred correlations are prominent silicate glasses (ZCs = 55). Their results are
258 4 Models for the Structure of Amorphous Solids

in qualitative agreement with the X-ray


work of Yasui et al. (1983) and Guaker et
al. (1974). Hanson and Egami assigned the
main peak at 0.41 nm to Cs-Cs pairs and
further peaks at 0.69 and 0.8 nm to higher
Cs neighbours in random close-packing.
Yarker et al. (1986) have also obtained a
M-M distribution by taking second differ-
ences of their neutron scattering data for
three different isotopic ratios of Ti. There
12
is considerable scatter in their data -
shown in Fig. 4-57 as a composite curve -
however the first Ti-Ti peak at 0.34 nm is

2 4 6 r/A

Figure 4-57. Three estimates of the Ti-Ti distribu-


tion, T(r), for vitreous K 2 O TiO 2 -2SiO 2 (after
Yarker et al., 1986). A first peak is seen at about
0.34 nm suggesting Ti-Ti clustering at a smaller dis-
tance than the mean value 0.61 nm (arrow), calculated
for a spatially random distribution of Ti atoms
o (r)
(Gaskell, 1985 b).

observable in all the component curves. As


pointed out by Gaskell (1985 b), the posi-
tion of this peak directly indicates a pre-
ferred Ti-Ti distance - corresponding to
clusters, perhaps - rather than a random
distribution of Ti throughout the glass.
The latter model would give a peak at
Figure 4-56. a) "Electronic" radial distribution func- 0.61 nm, close to the second peak in the
tion, a(r) = rG (r), for Tl2O-SiO2 glasses containing double difference data.
1) 34.5, 2) 22.8, 3) 16.1 mol% T12O (Milberg and Pe- Double difference measurements for Ca
ters, 1969). b) Similar data for thallium and caesium in a silicate glass have recently been report-
borate glasses measured by Krogh-Moe and Jurine
(1965). Upper curve (full line) shows data for a glass
ed by Gaskell et al. (1991 a). Neutron scat-
containing 4.7 mol% T12O and the lower curve, tering from glasses consisting essentially of
9.6 mol% T12O. Dotted curves show o (r) for borate calcium metasilicate with 3mol% A12O3
glasses with similar quantities of Cs2O. added to reduce the risk of devitrification,
4.7 Binary Alkali and Alkaline Earth Silicates, Borates and Phosphates 259

0.010
- ' ' ' ' ' - Figure 4-58, Distribution of
Ca-Ca neighbours for
\
0.005 - A _ r > 0.25 nm inferred from
the fourier transform of the
\ double difference data ob-
in
c
J' tained in a calcium silicate
/ Y~— V*- glass. There is some "con-
\ \V r V tamination" of the data by
*. a peak at 0.23 nm associ-
-0.005- - ated with inadequate sub-
V traction of the C a - O dis-
;
tances (Gaskell et al.,
-0.010 i i , , , 1990 a).
10
-(A)

were measured with three isotopic concen- 4.7.3.2 Complementary Techniques


trations of Ca and the resulting distribu-
Relatively little conclusive information
tion is shown in Fig. 4-58. Assuming per-
on the M-M correlations has been ob-
fect composition matching and ideal data
tained from techniques other than diffrac-
reduction procedures, the resultant second
tion. An exception is the work of Panek
difference should represent Ca-Ca correla-
and Bray (1977) who used 2O5T1 NMR to
tions only. As shown in Fig. 4-57 there is
show Tl-Tl pairing, even in Tl-dilute glass-
some "contamination" of Ca-O correla-
es.
tions giving a peak at about 0.23 nm. The
prominent peak at 0.37 nm corresponds
closely to distances observed in c-CaSiO3 4.7.4 Speciation
(0.36, 0.375 nm). For this composition, the
4.7.4.1 Borates
Ca-Ca distance in a "randomly-stuffed"
glass would correspond to 0.44 nm. The Borates differ from silicates in that while
experimental data has been fitted with a Si is normally tetrahedrally bonded, boron
series of gaussian peaks allowing the coor- can exist in tetrahedral and trigonal coor-
dination number to be estimated. The total dination. Experimental methods (chiefly
of 4.8 atoms are located in the two peaks NMR and vibrational spectroscopy) allow
at 0.35 and 0.4 nm, with a further 0.95 the B 4 ratio to be examined as a function
atoms at 0.45 nm. In the crystal, 4.67 Ca- of composition, for instance. Crystalline
Ca pairs are observed near 0.4 nm. borates exhibit a wide range of anionic
A further pronounced peak is observed groupings, combining B-O triangles and
at 0.64 nm and a smaller one at 0.9 nm. tetrahedra linked through bridging oxy-
Interestingly, the first corresponds closely gens, Fig. 4-59. Vibrational spectroscopy
to ^/3R1 where R1 is the first Ca-Ca dis- and X-ray diffraction have provided evi-
tance of 0.37 nm. For a DRP cluster, sim- dence that such anionic groups persist in
ilar to that proposed by Hanson and glasses too, a review of this work being
Egami (1986) for Cs-silicates? the second given by Krogh-Moe (1965). NMR has al-
peak would lie between 0.63 to 0.73 nm, so figured prominently in attempts to un-
and the third peak near 0.94 nm. derstand the medium-range structure,
260 4 Models for the Structure of Amorphous Solids

Computer fitting of similar wide-band


10
B NMR data, allows the medium-range
structure to be examined. Features in the
10
B NMR signal are sensitive to changes in
the local structure around the atom, and
these are reflected in variations in the
quadrupole coupling constant and the
asymmetry of the electric field gradient.
Fig. 4-61 shows computer fits to experi-
mental spectra using parameters derived
from the borate groups shown in Fig. 4-59.
Constraints include bond number and
charge conservation, together with de-
tailed rules relating the fraction of B 4 , B 3
and concentrations of the anionic groups
of which they form components. Addition-
al constraints preclude participation of a
given anionic group in composition re-
gions far from that appropriate to its com-
position. Effectively this follows the sug-
gestion of Krogh-Moe (1965) that glasses
J> contain structural groups appropriate to
compositionally-equivalent crystals.
Figure 4-59. Anionic units in borates after Bray and
Liu (1983). a) Boroxol, b) pentaborate, c) triborate,
d) diborate, e) metaborate, f) pyroborate, g) orthobo- 4.7.4.2 Silicates
rate, h) "loose" BO 4 unit.
Relatively few conclusive results
emerged on the anionic species present in
silicates until the mid 1980's. Raman inves-
chiefly through the research of Bray and tigations - essentially qualitative - suggest
coworkers - for recent reviews see Bray
a broad species distribution. Since the ad-
and Lui (1983), Bray (1987). 1XB NMR has
vent of 29Si NMR applied to silicates, with
been used to determine the fraction of 4-
coordinated boron atoms in alkali silicate
glasses as a function of composition. Phys- N4
ical properties of alkali borates such as 0.5-
density, coefficient of thermal expansion 0.4-
and refractive index, show sharp changes 0.3-
in the region 15-20 mol%. This had been 0.2-
attributed to structural changes in which 0.1-
BO 4 groups with bridging oxygens become 0.0
progressively replaced by trigonal groups 0.0 0.4 0.8 1.2 1.6 2.0
with at least one non-bridging oxygen.
Figure 4-60. The fraction of 4-coordinated boron
Data shown in Fig. 4-60 indicates that the
atoms in lithium borate glasses determined by Bray
fraction of tetrahedral B continues to in- and Liu (1983) by X1B NMR spectroscopy. (R is the
crease to about 40 mol%, however. ratio of molar concentrations of Li2O and B2O3.)
4.7 Binary Alkali and Alkaline Earth Silicates, Borates and Phosphates 261

100 KHz

Figure 4-61. Experimental 10B NMR data for lithium borate glasses as a function of composition expressed as
the ratio, R, of the molar concentrations of LiO 2 and B 2 O 3 . The smooth lines represent computed fits to the data
based on variations in the fraction of anionic units shown in Sec. 4.7.8 (Bray and Liu, 1983).

or without magic angle spinning, the situa- to some extent. For a composition corre-
tion has been transformed (Grimmer et al., sponding to the trisilicate, Na 2 Si 3 O 7 , a
1984; Dupree et a l , 1984, 1986 and mixture of Q3 and Q4 species is the mini-
Schramm et al., 1986). The narrow peaks mum binary combination according to an
obtained for the alkali silicates can be ordered model but, again, all species are
analysed by fitting, using comparisons possible in a random model.
with crystalline compounds, to give the Although the results differ in detail, all
relative fractions of silicons of species the investigations conclude that alkali sili-
Qn(0<n<4). cates are more chemically-ordered than
For a glass of composition, say, random models predict. Analysis of the
Na 2 Si 2 O 5 , a chemically-ordered model data of Grimmer et al. (1986) and Dupree
would suggest that the glass contains Q3 et al. (1984) for lithium and sodium sili-
species alone, whereas a random model fa- cates leads the authors to propose signifi-
vours a distribution with all species present cant ordering. Thus at "stoichiometric"
262 4 Models for the Structure of Amorphous Solids

compositions, corresponding to the disili- of binary weighted mixtures. Other work-


cates and metasilicates, the magic angle ers have fitted spectra with multiple peaks.
NMR data indicates a dominant contribu- Thus Schramm et al. (1986), Selvaraj et al.
tion from g 3 and Q2 respectively. Interme- (1985), Murdoch et al. (1985), Hater et al.
diate compositions were analysed in terms (1989), interpret their data in terms of 3 to
5 species.
Stebbins (1987, 1988) has pointed out
that MASNMR alone, may not be the
most sensitive method for establishing the
proportions of silicate species and that a
combinatioin of spinning and static NMR
techniques improves the data. The reason
lies in the variation of the chemical shift
for 29Si with the symmetry of the site. Vari-
ations in local symmetry produce shifts of
the order of 150 ppm - depending on the
relative orientations of the anisotropy and
the external magnetic field. This is typical-
ly the breadth of the spectrum. This chem-
ical shift anisotropy is averaged out in
MASNMR leading to improvements in
resolution. Stebbins points out that for
highly disordered solids, resolution may be
better in static spectra, taking advantage
of differences in chemical shift anisotropy,
which will be small for a highly symmetri-
cal site such as a Q4 Si, and therefore the
contribution is less broadened. Thus Q4
sites can be detected much more easily in
the static spectra than in the spinning spec-
tra, Fig. 4-62 a. The MASNMR spectra
do, however, allow detection of the Q2 spe-
cies, Fig. 4-62 b.
The extent of any departure from a sin-
gle species, Qn, can be represented by an
equilibrium:

2Qn = Qm+1 + Qm~1 0<m<4

and an associated "equilibrium constant":


-60 -80 -100
ppm
Figure 4-62. 29Si NMR spectra of sodium silicate K = (4-41)
glasses as a function of composition (the molar frac- C2(n)
tion of Na 2 O is shown), a) Without sample spinning
- cross hatching shows the areas of the Q 4 peaks, where C(n) is the concentration of species
b) With magic angle spinning (Stebbins, 1987). Qn-
4.7 Binary Alkali and Alkaline Earth Silicates, Borates and Phosphates 263

Thus, Kn = 0 implies a chemically- Schneider et al., 1987), and deconvolution


ordered distribution with: C(n + 1) = into the spectra of component species is
C(n — l) = 0;C(n) = l. For a non-stoichio- not possible. Schneider et al. suggest that
metric composition lying between §iO this is due to a combination of factors such
and Na 2 Si 2 O 5 , say, only a binary distribu- as the smaller differences between bridging
tion of components Q3 and Q4 need be and non-bridging oxygens as the elec-
considered. This was the result observed tronegativity of the modifier ion increases,
by Grimmer et al. and Dupree et al. Kn > 0 rather than the signature of a broad, con-
implies the presence of at least three spe- tinuous distribution of species. Structural
cies and therefore a contribution to the variables other than populations of Qn spe-
configurational entropy. cies, variations in bond angles and lengths,
Stebbins (1988) presents values for the for example, are also important.
fraction of Q4 species in Li- and Na-disili- Stebbins and coworkers have also stud-
cates (6.4 and 11.5%) leading to K3 values ied the temperature-dependence of silicate
of 0.005 and 0.022. For a random distribu- speciation: directly, by measurements at
tion, K3 would be much larger, 0.375, temperatures above Tg (Liu et al., 1987,
(Lacy, 1965) corresponding to C(4) = 1988), and by variation of the fictive tem-
32%. perature by quenching or annealing sched-
The extent of disorder is greater as the ules (Brandriss and Stebbins, 1988; Steb-
field strength of the ion M increases - that bins, 1988). Disproportionation was found
is for small polyvalent ions. Thus K3 for to increase for a sodium disilicate glass,
Li + is greater than for Na + , and K 3 for rapidly quenched so that its fictive temper-
C a + + greater than for N a + . Even in the ature was about 80 °C higher than that for
latter case, however, the distribution is far annealed glass. The Q4 population in-
from the limit suggested by a random creased from 0.06 to 0.08. This dispropor-
model. tionation is still smaller than that estimat-
Gurman (1991) has produced a thermo- ed either from Raman spectroscopy or
dynamic model which describes the silicate from the statistics of random models.
anion species present in alkali silicates as a As the temperature is increased, not on-
function of composition. Specifically, the ly does the average species population
equilibrium constant given by Eq. (4-41), change but also life-times decrease. NMR
is expressed in terms of a Boltzmann fac- studies show that silicon atoms exchange
tor, exp( —2A£/£: B r), where AE = EBB + rapidly among sites in the liquid at temper-
+ ENN — 2 EBN. In this expression, EBB rep- atures greater than 100 to 200 K above Tg.
resents the energy of interaction between At temperatures around 300 K above Tg9
two bridging atoms, B; ENN and £ B N , are the broad NMR signal shrinks to a narrow
similar terms involving non-bridging and line due to the rearrangements occurring
bridging atoms. T is identified with Tg. on a time-scale less than the experimental
Gurman's expression is compared with ex- time-scale (inverse of the static line width).
perimental Raman and NMR data and The atomistic picture is of a rapid reorien-
gives a pleasing explanation. tation of the local symmetry axis for a Si
NMR, either static or spinning, is much atom, involving interconversion of bridg-
less useful for silicates with divalent ing and non-bridging oxygens on time
cations; spectra are broad and relatively scales of a few microseconds for tempera-
featureless (Kirkpatrick et al., 1986; tures above the liquidus, to nanoseconds at
264 4 Models for the Structure of Amorphous Solids

2000 K. Such structural rearrangements ing of the former leads to a model for the
are, of course, on time-scales much longer latter. Specifically, lithium silicate glasses
than vibration frequencies of around are based on a close-packed oxygen sublat-
10~ 1 3 s. tice with Si and Li occupying the inter-
stices. The lattice is dilated mainly due to
the cations expanding the lattice in direc-
4.7.5 Network Models tions normal to the planes containing
Compared with the effort devoted to sheets or chains. Also, the directional
modelling all other families of glasses sur- S i - 0 bonding introduces an expansion
veyed in this chapter, simple metal oxide corresponding to the difference between
glasses have been almost neglected. Apart the tetrahedral oxygen bond angle (in
from a few simulations by MD techniques, close-packing) and that observed (125 to
the essentially qualitative notions ad- 135°). This acts in the plane of the sheets
vanced as the random network model - or chains. Simple geometrical arguments
almost 60 years ago at the time of writing based on these principles lead to good
- have hardly been given any thorough agreement with experimental data for the
quantitative examination. Difficulties in crystals. It then becomes difficult to see
producing physical models is a significant why similar explanations should not aper-
factor of course, physical and computer- tain in glasses too and leads to the conclu-
generated models (apart from MD studies) sion of dense packing around the alkali
are virtually non-existent. cations, "probably within well-defined
The classical picture of alkali silicate channels" and that the silicate sheets, for
glasses due to Warren and Zachariasen is example, extend over distances of 2 to
shown in Fig. 4-3 b. It can be considered as 3 nm in each direction. This follows from
being derived from the random network of the need for co-operative atomic motion to
the glass-forming oxide - SiO 2 , say - by achieve the necessary degree of close pack-
addition of the network-modifying oxide ing of oxygens around Li. Later simula-
which breaks Si-O-Si bonds so that tions described in Sec. 4.7.8 further illumi-
for every oxygen atom of the modifier, nate this point as (more) random models
two bonds are broken to form nega- disagree with density data.
tively charged non-bridging oxygens. The In order to explain the well-defined co-
charges are balanced by the M + cations in ordination around network modifier
the vicinity. The environment of the M + atoms as observed by EXAFS, Greaves
cations is unspecified as the diagram indi- (1985) proposed that such elements are in-
cates. corporated into the structures in a manner
One of the simplest physical properties complementary to that of the network for-
that appears to be quantitatively inconsis- mers like SiO2 so that "the overall struc-
tent with this model for alkali silicate ture will necessarily comprise two interlac-
glasses is the density. Clearly, this is not a ing sublattices: network regions construct-
structural property but, as in many other ed from network formers and inter-net-
systems, density data is sensitive to the de- work regions made up of modifiers". Fig.
tails of proposed structure - see Sec. 4.4.6. 4-63 shows Greaves' pictorial represen-
Gaskell (1982) pointed out that differences tation of an archipelago structure " . . .
in density between alkali silicate crystals peninsulas and islands of network inter-
and glasses is so small that an understand- spersed by channels and lakes of modifier.
4.7 Binary Alkali and Alkaline Earth Silicates, Borates and Phosphates 265

Figure 4-63. Schematic representa-


tion of the "modified random net-
work" structure proposed by
Greaves (1985). Strong covalent
bonds between the "network-
forming" atoms are shown by
double solid lines and ionic M - O
bonds by the dashed lines. The
shaded region delineates the net-
work regions and highlights the
percolation paths linking the M
cations.

Whether the modifier regions . . . extend to dination shell is found. The number of
precolation channels will depend on the atoms increases continously with distance
composition . . .". Greaves refers to this - in contrast to the behaviour of B which
model as a modified random network. The is a network former with a first coordina-
chief difference between this model and tion shell of 4.
earlier CRN models for silicates is the Tesar and Varshneya (1987), have used
presence of modifier cations within an an- a similar potential to study alkali silicate
ionic sublattice composed principally (or glasses over the composition range that is
entirely) of non-bridging oxygen ions. An subject to sub-liquidus immiscibility in the
atom such as that marked in Fig. 4-3 b in real glasses, in an effort to identify compo-
the Warren-Zachariasen picture would ap- sition fluctuations associated with phase-
pear to be disallowed in Greaves' model. separation. Although unsuccessful in this
Thus far, the modified CRN has been used aim - more definite evidence of a first co-
as a conceptual tool only, with no attempt ordination shell of oxygens was observed.
to build a model and test its structural Coordination numbers of 3 to 4 for Li, and
properties. 2 to 3 for Na and K are lower than exper-
imental values, however. M-M clustering
was not observed - the calculated M-M
4.7.6 Molecular Dynamics pair correlation functions are essentially
Much of the early work on alkali sili- featureless.
cates was carried out by Soules and co- A far-reaching survey of the properties
workers using a modified Born-Mayer- of sodium silicate glasses (5 to 33 mol%)
Huggins potential. Soules (1989) has re- has been reported by Mitra and Hockney
cently reviewed MD simulations on oxide (1983 a, b). Total radial distribution func-
glasses but more detailed treatments are tions and interference functions were cal-
given in Soules (1979, 1985). Soules shows culated and compared with experimental
that M + ions are associated with non- X-ray and neutron data and the fit is found
bridging oxygens, but no discernable coor- to be reasonably good. Unfortunately Mi-
266 4 Models for the Structure of Amorphous Solids

tra and Hockney did not compare their tion of Na + is more liquid-like. Mitra and
computations with the high Qmax neutron Hockney conclude that in the silica-rich
scattering data of Misawa et al. (1980) glasses (5 and 10 mol%), Na + ions occupy
(which in fact provides a good fit). The holes in the silica network but as the Na
partial distribution functions are particu- concentration rises, this influence on the
larly revealing. A pronounced Na-O peak surrounding structure becomes more
is seen at 0.23 nm corresponding to about prominent and a simple geometric model
4.8 to 5.0 oxygens is in good agreement of sodium occupancy of holes is inappro-
with experimental data of Greaves et al. priate.
(1981). Moreover, a broad Na-Na peak is An interesting MD simulation of a sodi-
seen (Fig. 4-64) around 0.32 nm for all um trisilicate glass, Na 2 O • 3 SiO 2 , is that
compositions - even those dilute in Na, by Newell et al. (1988), who introduced a
and there are indications from the models Stillinger-Weber three-body interaction in
of clustering on a scale of 1.0 nm diameter. addition to the Born-Mayer-Huggins pair
These are most obvious in the silica-rich potential (see Sees. 4.4.4 and 4.7.6) in a
glasses. At 33mol% Na 2 O, the distribu- simulation. A sharp O bond angle distribu-
tion was obtained, a = 6° with very few
overcoordinated Si atoms. A broad oxy-
Na-Na gen bond angle distribution (a = 12°) with
Na2O/SiO2 a mean of 149° was found. A broad Na-Na
33% peak at ^0.30 to 0.31 nm was observed
and a Na-O distance of 0.242 nm, with a
coordination number of 5.0 in good agree-
ment with the experimental value of
20% Greaves et al. (1981) and Misawa et al.
(1980). The proportions of Q4 and Q3 (and
other) silicate species were calculated - the
Q4 and Q3 concentrations being about 48
and 43% respectively with 8% Q2. Al-
though the authors did not attempt a de-
tailed comparison with experimental cor-
relation functions, the work indicates the
possibility of future progress.
10%

4.7.7 Microcrystallite Models


The intensity and position of Raman
bands of alkali silicate glasses is interpret-
ed by Phillips in terms of vibrations inter-
nal to grains and to the "surface" modes of
r(A)
disilicate and metasilicate clusters. The in-
Figure 4-64. Distribution of N a - N a pairs in several terested reader is referred to Phillips (1982)
sodium silicate glasses simulated by molecular dy-
namics. The first peak position is not dependent on for details.
the Na concentration indicating N a - N a clustering Several workers have used clusters com-
(Mitra and Hockney, 1983 a, b). prising a number of unit cells of the corre-
4.7 Binary Alkali and Alkaline Earth Silicates, Borates and Phosphates 267

2
600 _xlO

S 400 500

200

1 2 3 4 5 1 2 3 4 5
(a) (b)

Figure 4-65. Calculated


1000
RDFS (full lines) for
models of several alkali
4000 metasilicates containing,
a) Li; b) Na; c) K;
^ 500 d) Cs, compared with
experimental data
2000
(dashed lines) from
X-ray scattering mea-
surements (Yasui et al.,
0 1 2 3 4 5 0 1 2 3 4 5 6 7 1983).
Radius (A) Radius (A)
(c)

sponding crystalline phase as bases for 4.7.8 Stereo-Chemically Defined Models


models of the corresponding glasses. Thus
Yasui et al. (1983) and Imaoka et al. (1983) Barenwald et al. (1988) proposed a mod-
have modelled alkali metasilicates and di- el for barium metaphosphate, Ba(PO3)2 in
silicates by distorting the geometry of the which the chain structure of the crystal
silicate chain - specifically varying the cor- forms the basis. This is then varied by a
rugation - with alkali positions altered to Monte-Carlo process in which arbitrary
maintain ionic radii. Variations in the net- PO 4 tetrahedra comprising the chain are
work topology were excluded so that no rotated through a randomly-chosen angle.
attempt was made to introduce Q3 or Q1 Randomly chosen Ba atoms are given ran-
species into models for metasilicates, say. dom translations. Moves are accepted or
Agreement with experimental radial distri- rejected according to the degree of im-
bution functions to 0.5 nm is quite impres- provement between experiment and model
sive (Fig. 4-65). Surprisingly, most of the data, although the authors do not make
chains are almost straight in the models - clear what criteria are used. Results are
only for the sodium glass does the corruga- good to about 0.4 nm but somewhat
tion (represented by 9) approach values for haphazard thereafter.
the crystals. Results of a similar quality Gaskell (1985 b) constructed a model
were obtained for Na 2 Si 2 O 5 . for amorphous alkali chain metasilicates,
268 4 Models for the Structure of Amorphous Solids

starting from idealised structures of the neighbour shell of 4 oxygens, therefore.


crystalline phases. Crystalline Li 2 Si0 3 can Ordered insertion of Li and Si into a set of
be considered to be derived from a hexago- interstices running parallel to the hexad
nally close-packed (hep) oxygen sub-lattice axis provides a structure that is topologi-
with Li atoms occupying part of the tetra- cally identical to c-Li2SiO3, as shown in
hedral interstices and Si atoms occupying Fig. 4-66 a. If connections to nearest
the remainder. Each cation has a nearest neighbours are introduced, the structure

b)

20 . . . . 1 1 I . . I

15 : si-o -

10

T •
5

e? 0

-5

-10 i . . . . t , , , , i i . , , i , , , ,

1
r/A r/A
Figure 4-66. a) The hexagonally close-packed oxygen sub-lattice corresponding to an idealised (crystalline)
lithium metasilicate structure. Si atoms are shown by small circles and occupy tetrahedral interstices (at two
levels) forming chains running parallel to the hexad axis (out of the plane of the diagram). Each Si-O chain is
surrounded by six parallel Li-O chains (medium-sized circles), b) Computed partial pair distribution functions,
Gap(r), for random chain models of a-Li2SiO3 (Gaskell, 1985b).
4.8 Concluding Remarks 269

can be seen to be a series of parallel chains atom which can be extracted from neutron
of interconnected silicon-oxygen tetrahe- scattering measurements with isotopic
dra, each (SiO3)n chain being surrounded substitution, agrees quite well with the pre-
by a sheath of six (LiO3)n chains. The actu- dictions of the model. There are similari-
al structure of the crystal involves geomet- ties too with the distribution functions
rical distortions to allow the atoms to fit proposed by Mitra and Hockney (1983 a,
together but the only significant result of b).
this is that the pair correlation functions Nonetheless, this simulation was judged
become somewhat broader and the Li to be less than adequate. The values of the
atom aquires a fifth long Li-O bond. density for the amorphous model proved
Crystalline Na 2 Si0 3 is almost identical in to be about 12% larger than values for the
structure - the distortions are larger, re- crystal whereas the experimental value is
flecting the larger size of the Na ion and about 5% less. The discrepancy was
the distances to all five near oxygens are thought to be the result of incorrect topol-
almost equal, so that Na can be regarded ogy. Specifically, the disordered chain
as having a coordination number of five. model - despite the extensive constraints
It is known that the density of lithium on randomness - was thought to be still
silicate and other alkali silicate glasses is too disordered. It was suggested that a
only slightly less ( « 5 % ) than that of the more successful model might be a domain
corresponding crystals suggesting that the model in which small ( « 1 nm) bundles of
close-packed oxygen sublattice is common chains and therefore the local hexad axis of
to both phases. A model for the glass was the hep oxygen sublattice, ran parallel over
thus constructed by inserting Li (or Na) distances of 1 to 2 nm. Beyond, the struc-
into tetrahedral interstices but with a more ture is postulated to be statistically identi-
random choice. Specifically, the constraint cal apart from a change of direction. The
that Si-containing tetrahedra are sur- underlying philosophy is thus identical to
rounded by Li-O chains was retained and Dubois et al.'s (1985) model for transition
two-fold connectivity was preserved by re- metal-metalloid glasses (Sec. 4.2.4.4).
jecting Q4 or Q3 species - although chain
ends (Q1) were unavoidable. The sites were
chosen randomly subject to an overall 4.8 Concluding Remarks
check on the Li/Si ratio. The result was a
set of random, self-avoiding Si-0 chains It is perhaps only when one is confront-
surrounded by connected Li-O tetrahedra. ed with the mass of literature on the struc-
The model was then relaxed using a modi- ture of glasses and amorphous solids, and
fied Keating potential with parameters faces the task of distilling the essential fea-
chosen so that a close-packed structure tures into an article of this length, that the
which, as stated above, is topologically magnitude of the human effort involved
identical to the crystal, relaxed to give the becomes fully apparent. The reasons are
geometrical structure of the crystal too. clear enough. As outlined at the start,
Partial distribution functions were then amorphous solids are socially and com-
calculated (Fig. 4-65 b) and give a reason- mercially important. Moreover, they pre-
able representation of the major features sent one of the more interesting challenges
observed from inspection of the total rdf. in condensed matter science, and glasses
In particular, the environment of the Li represent an entree into an even less
270 4 Models for the Structure of Amorphous Solids

tractable subject - the liquid state. In this ered unrealistic to hope for major break-
section, it might be worth summarising throughs as a result of the application of
just what has been achieved as a result of "new wonder" techniques. It is difficult to
all this effort, what is still needed and how see how elastic scattering measurements
this might be done. What follows is neces- for say, a-Ge could advance sufficiently to
sarily an even more personal judgement allow any sort of quantum leap, although
than the foregoing. the increasing use of high Qmax X-ray and
neutron scattering measurements will lead
to continued evolutionary developments.
4.8.1 Information Content For polyatomic solids, improvements are
Firstly, a theme that runs throughout clearly possible by making more use of
this chapter, is the need to press for exper- those techniques that allow investigations
imental structural information of the of partials or weighted sums of subsets of
highest precision and information content, partials. Thus the application of neutron
and to interpret such data in terms of mod- scattering with isotopic substitution,
els that fully represent the detail disclosed XAFS and the increasingly powerful X-
by experiment. The reasons will be clear ray anomalous scattering techniques be-
from reading any of the last three sections. come areas for further concentration of ef-
Certain types of experimental data are in- fort. Developments in XAFS have already
formation-dilute - total scattering func- allowed great strides to be made and with
tions for polyatomic solids, vibrational the increasing possibility of successful
density of states functions, high resolution analysis of the low energy region dominat-
micrographs of thick specimens. Such data ed by multiple scattering, it is possible to
can be shown to be almost equally consis- hope that information can routinely be ex-
tent with several models based on radically tended beyond nearest neighbours. Fur-
different precepts. It is also clear that thermore the possibility of combining
where experimental information does have techniques like X-ray anomalous scatter-
high information content - a high resolu- ing with XAFS, so that each complements
tion pair correlation function for an ele- the other's weaknesses, continues to be an
mental amorphous tetrahedral semicon- exciting prospect. With recent develop-
ductor for example then, again, a variety ments in high voltage high resolution elec-
of models gives an approximate fit to ex- tron microscopes, there is now every pros-
periment. But until recently, it was not pect that this technique - with immense
clear that any model had achieved a fit potential (in both senses) - can reach
approaching the accuracy of experiment something like that promise, with unam-
(and this point may still be considered con- biguous information on just the scale, 0.5
tentious by some). It is only with the com- to 1.5 nm that other techniques are cur-
bination of fast, cheap computing - and rently finding difficult or impossible to
patient research work - that enough op- handle.
tions have been explored and tested to al- Structural techniques based on excita-
low models to "home in" on the subtleties tions of the solid probably justify more
of experimental results. optimism for further growth in the near
How should the situation be improved? future. In part this is because techniques
Experimental techniques are already like neutron inelastic scattering have been
very sophisticated and it might be consid- relatively used until recently. The extent of
4.8 Concluding Remarks 271

new information in the dynamical struc- of atomic coordinates to represent the ex-
ture factor remains to be seen: analysis of perimental data. An example is the recent
the data that does exist in terms of struc- work (Sec. 4.6.4.1) on vitreous silica by
tural models has hardly been tackled. The Gladden (1990), whose patience and com-
possibilities raised by partial dynamical puter budget extended to a search of over
structure factors are clearly immense but 30 models. Automatic, blind, objective,
the experimental difficulties and the cost in searches through parameter space using
terms of neutron beam time remain severe maximum entropy or Monte Carlo fits to
drawbacks. Another reason for emphasis- experimental diffraction data are also ap-
ing the progress possible in vibrational pealing - and, again, there are recent ex-
studies comes from the fact that so much amples to prove this, It certainly should be
remains to be done. I believe that it is still possible now to leave the computer to pro-
correct to say that there is no convincing duce a fit that agrees with experimental
comprehensive explanation of the vibra- data within statistical errors - and given
tional spectra of a single oxide glass. The the precision of modern experimental neu-
brief account of recent applications of tron scattering data this is a powerful con-
NMR to silicates should be sufficient to straint on any resulting model. But this
convince the reader that the potential of type of work has also raised the difficult
this technique too is immense. Improved question of just how much structural infor-
knowledge of anionic speciation as a func- mation is contained in such data and how
tion of preparation variables, composi- many additional constraints may be neces-
tion, temperature, etc. should answer sev- sary to specify the structure. There is
eral outstanding structural questions. mounting evidence that even the most ac-
Computational power has now reached curate scattering data will be inadequate to
the point where some of the limitations specify the structure of covalent amor-
imposed on structural simulations are no phous solids to the degree necessary to
longer insurmountable. The problem of make progress in understanding the rela-
choosing the correct potential function re- tionships between microscopic structure
mains but constraints on computer time and macroscopic properties. Indeed, the
should no longer force the unhappy com- spectre has been raised: all our accessible
promise that was common previously. The information may be inadequate to "solve"
attractions of ab initio calculations for the structure in any real sense. Put another
even quite complex polyatomic amor- way, the set of possible structures that ad-
phous systems is, clearly, a reason for great equately fits all experimental data within
optimism. Apart from the confidence con- statistical errors may still be so broad that
ferred on results calculated with realistic subjective judgements alone distinguish
potentials, increased computing power has the final choice.
lead to advances in the use of more humble
simulation techniques. The drudgery in-
volved in constructing models can now be 4.8.2 Microscopic and Macroscopic
removed, in principle at least, through the Properties
use of molecular graphics programmes
similar to those used by molecular biolo- A neglected area in this chapter has been
gists. More thorough surveys of parameter any attempt to relate any of the above to
space are possible to establish the best set macroscopic physical or chemical proper-
272 4 Models for the Structure of Amorphous Solids

ties of glasses. What use can any of this will be involved remains to be seen but the
esoteric investigation be to those who deal prospects appear promising.
with the production of these "socially and Revision of models for the alkali sili-
commercially useful" materials or those cates have also allowed a qualitative ap-
who have to live with their acknowledged preciation of the changes in certain physi-
limitations? The answer must be that ap- cal properties with composition. For ex-
plications of microstructural knowledge ample, Greaves has pointed out that the
exist but that they are infrequent. Partly percolation network of cations in the mod-
this must be because microstructural ified random network model will act as
knowledge is so limited - certainly inade- conduction channels for ion transport and
quate to sustain a large industry in the 20th that the regions where the modifying
century - still less in the 21st. To conclude cations lie represent regions of easy shear,
this review, a brief account of some of the thus providing visualisation of the process-
areas where application has been made es involved in viscous flow.
and others where progress seems likely Perhaps the most potentially far-reach-
soon. ing development has come from the explo-
Firstly, it can be argued that several of ration of the constraint hypothesis, associ-
the experimental techniques have been in- ated with the work of Phillips and Thorpe.
volved in investigations of phenomena As mentioned in Sec. 4.2.1.2, Phillips
that are central to the glassy state. Exam- (1979) introduced the notion that the rela-
ples are electron microscopy, small angle tion between the number of mechanical de-
X-ray or neutron scattering that have been grees of freedom and the number of con-
central techniques in investigations of straints acting on an atom holds the key to
crystal nucleation or catalysed crystallisa- an understanding of the glass transition
tion on which glass ceramics depend, or and the composition-dependence of glass
with microstructural studies on a larger formation. Specifically, Phillips related the
scale involving phase separation, void for- constraints to the forces acting on an atom
mation in amorphous semiconductors, sin- in a simple valence force field and arrived
tering of sol-gel glasses, studies of the fun- at a specification of properties in terms of
damental transport processes involved in the average atomic coordination number.
the glass transition by quasielastic neutron Compositions appropriate for easy glass
scattering etc. On a more rarified level, formation correspond to a mean coordina-
techniques that probe the low frequency tion number of 2.4. Subsequently, Thorpe
vibrational characteristics illuminate de- (1983) examined the connection between
tails of the low temperature thermal prop- average coordination number and the
erties - heat capacity, thermal conductivity rigidity of a network, a subject that as
and thermal expansion. Phillips and Thorpe (1985) point out, dates
Secondly, the potential exists now - even back to Maxwell. Thorpe showed that a
if it has not often been expressed in the network would become floppy at a critical
past - to compute properties ranging from value, 2.4, of the mean coordination num-
the transport properties such as viscosity, ber. This would then become apparent in
gas permeability, ionic mobility, to elec- the elastic moduli and in the low frequency
tronic densities of states and by extension, vibrational spectrum. These propositions
optical and electronic properties. The ex- have been confirmed (Thorpe and Cai,
tent to which first-principles calculations 1989) and the subject of rigidity percola-
4.8 Concluding Remarks 273

tion and glass formation integrated ferent families of glasses suggests that we
through the concepts of vector and scalar should not allow our concepts to be shack-
percolation by Phillips and Thorpe (1985), led with the entrancing notions of some
Robertson (1986, 1991) has used these no- kind of universal explanation - a grand
tions to describe the hardness of a-C films: unified theory of everything amorphous.
specifically to relate the mechanical prop- Not yet, at least.
erties to the ratio of sp 3 and sp 2 atoms and For amorphous monoatomic metallic
the extent of medium range clustering - to glasses, amorphous tetrahedral semicon-
form graphitic islands, for instance. ductors (probably), oxides like a-SiO2,
random models represent the safest as-
sumption. Despite recent evidence in fa-
4.8.3 Structural Models -
vour of microcrystallite models for a-Si
Present and Future
and the charm of curved-space structures,
It is difficult to summarise the current the experimental evidence is not, I believe,
understanding of how the structure of enough to overturn the presumption in fa-
glasses may best be expressed. This de- vour of a random model.
pends so much on the type of glass or For many other glasses, especially those
amorphous solid, the viewpoint - experi- that have close-packed regions - like the
mentalist or theorist - personal taste even. amorphous transition metal-metalloid al-
It is probably safe to say that the extreme loys, alkali and alkaline earth silicates,
models - microcrystallite, random net- phosphates and borates - randomness as a
work - are now recognised as being ex- central concept may have lost its useful-
treme models, and that the truth probably ness. Experimental facts - local chemical
lies somewhere between them for most ma- ordering, correlated domains in TM-m
terials. Setting up the random network or glasses, M-M ordering in silicates, pre-
dense random packed hard sphere models ferred ionic species in silicates - are incon-
as the paradigm was certainly the most ra- sistent with the central tenet of random-
tional choice in early work - an expression ness, that all possible structures are each
of Occam's razor. But more recent work equally probable. Successful models for
has shifted the balance of evidence towards these materials expressing the experimen-
structures that are more complicated, tal facts above involve a considerable de-
more diverse and more ordered - at least in gree of preference - bond lengths and an-
the sense that there may be an underlying gles constrained to values close to those of
ordering or structure-forming principle. the crystal, compositional ordering, medi-
Even the idea that a material is homoge- um-range "domains" as in models for a-C,
neous on the scale of the medium range TM-m glasses and possibly in silicates,
structure - that a continuous random net- preferred ionic species in borates.
work really is continuous - cannot now go Should we view such models as essen-
unquestioned and structures that are es- tially disordered but with impressed order-
sentially granular have gained in credibili- ing reflecting a quenching rate in the real
ty. We can no longer assume, I believe, that system that is inadequate to prevent it? Or
we can think in the seductive simplicity of are the models essentially ordered but with
the language of randomness alone. a degree of disorder reflecting some kinetic
What should replace it is not clear. The or topological constraint? The distinction,
very diversity of the properties of the dif- is partly philosophical and semantic.
274 4 Models for the Structure of Amorphous Solids

Which is the more ideal glass - the most ture-forming principle. Operationally,
rapidly quenched solid that can be envis- therefore, it makes sound sense to consider
aged or the slowly annealed material repre- models based on a defective ordering prin-
senting the region in configurational space ciple as well as those that are more truly
close to a local energy minimum? By anal- based on random applications of a struc-
ogy with the idealised single crystal, clearly ture-forming principle. Whether either of
the latter. But should the distinction be these will prove to be generally applicable
drawn on operational considerations - must be left for the future.
which concept is the more useful, for a par-
ticular composition made under practical
preparation conditions? Again, there is 4.9 Acknowledgements
considerable appeal in the argument that
the structure of glasses is a reflection of a In addition to the generous financial
structure-forming principle, of its inherent support of Pilkington pic, I am indebted to
stereochemistry - albeit inadequately ex- several individuals who have helped with
pressed, due to compositional, kinetic, or the preparation of this paper. Mrs. Pat
topological constraints. Perrett typed the script and Mr. Keith
What that structure-forming principle Papworth photographed many of the fig-
may be varies from material to material. If ures. Discussions with Dr. Steve Gurman
the only structure-forming principle in- and Mr. Mark Eckersley on the subject
volves tetrahedral bonding and vertex con- matter of Sec. 4.7 have proved valuable
nection, as in SiO 2 , then the model is and various sections have benefitted from
clearly operationally disordered with con- discussions with Paul Fallon, Kai Gilkes,
straints on randomness limited to the local Dr. Azmat Saeed and Jianguo Zhao.
structure. In the alkali silicates, recogni- Apart from plenteous moral support,
tion that ionic cations have a local order is Catherine Gaskell has ironed out many of
expressed in the modified random network my English infelicities.
model of Greaves (1985). But does this go
far enough to prescribe the extent of order-
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5 Oxide Glasses
Harold Rawson

Emeritus Professor of Glass Technology, University of Sheffield, Sheffield, U.K.

List of Symbols and Abbreviations 281


5.1 Glass Formation in Oxides Systems 282
5.1.1 The Zachariasen Random Network Hypothesis 283
5.1.2 Early Experimental Studies of Oxide Glass Structures 284
5.1.3 Some Factors Affecting Glass Formation 285
5.1.4 Bond Type and Glass Formation 285
5.1.5 Bond Strength and Glass Formation 286
5.1.6 Immiscibility in Oxide Systems 288
5.2 Commercial Oxide Glasses 289
5.3 Vitreous Silica 290
5.3.1 Manufacturing Processes and Impurity Contents 290
5.3.2 Devitrification Kinetics 291
5.3.3 Viscosity 292
5.3.4 Refractive Index 292
5.3.5 Structure 293
5.3.6 Defects in Silica 293
5.4 Alkali Silicate Glasses 294
5.4.1 Glass Formation and Devitrification Kinetics 294
5.4.2 Other Binary Silicate Systems 295
5.4.3 Physical Properties 296
5.4.4 Immiscibility and Properties 296
5.4.5 Chemistry of Alkali Silicate Glasses 296
5.4.6 Oxygen Ion Activity; Basicity 297
5.4.7 Structure 299
5.5 Boric Oxide Glass 301
5.6 Borate Glasses 302
5.6.1 Glass Formation in Binary Systems 302
5.6.2 Sub-Liquidus Immiscibility in Binary Borate Glasses 302
5.6.3 Structures of Binary Borate Glasses 303
5.6.4 Properties 304
5.6.5 Technological Applications of Borate Glasses 305
5.7 Borosilicate Glasses 305
5.7.1 Thermal Expansion Coefficient 306
5.7.2 Viscosity 306
5.7.3 Structure 306
Materials Science and Technology
Copyright © WILEY-VCH Verlag GmbH & Co KGaA. All rights reserved.
280 5 Oxide Glasses

5.7.4 Sub-Liquidus Immiscibility 307


5.8 Aluminosilicate Glasses 308
5.8.1 The Alumina-Silica System 308
5.8.2 Sodium Aluminosilicate Glasses 309
5.9 Phosphate Glasses 311
5.9.1 Phosphorus Pentoxide 311
5.9.2 Regions of Glass Formation in Binary Phosphate Systems 312
5.9.3 Properties of Binary Phosphate Glasses 312
5.9.4 Multi-Component Phosphate Glasses 313
5.9.5 Structure 314
5.10 Germanate Glasses 315
5.10.1 Germanium Dioxide Glass 315
5.10.2 Regions of Glass Formation in Germanate Systems 315
5.10.3 Structure 316
5.10.4 Properties 316
5.11 Aluminate Glasses 317
5.12 Tellurite Glasses 317
5.12.1 Glass Formation in Tellurite Systems 318
5.12.2 Structure 319
5.13 Vanadate Glasses 319
5.13.1 Glass Formation 320
5.13.2 Properties 320
5.13.3 Structure 321
5.14 Mixed Anion Glasses 321
5.14.1 Oxynitride Glasses 321
5.14.2 Oxyhalide Glasses 322
5.15 Ionic Salts and Solution Glasses 323
5.15.1 Nitrate Glasses 323
5.15.2 Acetate Glasses 324
5.15.3 Sulfate Glasses 324
5.15.4 Hydrates and Aqueous Solutions 324
5.16 References 324
List of Symbols and Abbreviations 281

List of Symbols and Abbreviations


A symbol for chemical elements
B symbol for chemical elements
G reciprocal of the maximum growth rate in mm/min
K ratio of mol% SiO 2 and mol% B 2 O 3
M symbol for chemical elements
n count number
n* number average chain length
Q quality of extracted material
Qn SiO 4 tetrahedron containing n bridging oxygens
R ratio of mol% N a 2 O and m o l % B 2 O 3
r radius (of an ion)
R symbol for chemical elements
t time
Tg transformation temperature
Um maximum rate of crystal growth
x Pauling electronegativity value
x mole fraction of R 2 O in glass
x number of atoms in an entity
y number of atoms in an entity
z charge number of an ion
y cation factor, basicity moderating power
Y
\ (^m) temperature of maximum growth rate
A optical basicity
v_ Oi absorption frequency of probe ion
v_ fi absorption frequency of the free ion
v _ gi measured absorption frequency of the ion in glass
A.U. Angstrom unit
CVD chemical vapor deposition
DC direct current
ESCA electron spectroscopy for chemical analysis
ESR electron spin resonance
EXAFS extended X-ray absorption fine structure
MAS N M R magic angle spinning nuclear magnetic resonance
NBO non-bridging oxygen
PES photo-electron spectroscopy
r.m.s. root mean square
UV ultra violet
XAFS X-ray absorption fine structure
XANES X-ray absorption near edge structure
XRD X-ray diffraction
282 5 Oxide Glasses

5.1 Glass Formation viously as glass constituents. The collabo-


in Oxide Systems ration led in 1886 to the foundation of Jena
Glass Works to manufacture and market
Oxide glasses have been known and the new glasses.
used for more than 4000 years. During that There was no possibility at the time of
period an industry has grown up, devel- interpreting the property - composition re-
oped initially by exploiting various ways of lationships in terms of glass structure and
using the glass-makers blowing iron, intro- very little progress was made in that direc-
duced by the Romans. Techniques were tion until the early 1930's. Early papers on
also developed for the cold working of the structure of oxide glasses were purely
glass, e.g. by cutting and engraving. These speculative and much influenced by the
developments took place with no scientific thinking of chemists, trained in the physi-
understanding of the nature of the material cal chemistry of solutions.
or of the physical principles of the various It was known by the early 1930's that a
manufacturing processes. Yet generations few oxides would form glasses when melted
of craftsmen were able to produce articles alone, namely SiO 2 , B 2 O 3 , GeO 2 , P 2 O 5
of the highest quality, some of a type which and As 2 O 3 and that extensive regions of
is difficult to reproduce today. glass-formation existed in many binary
Until the present century, the composi- and more complex systems containing
tion of the material has remained practi- these oxides together with a number of ba-
cally unchanged - most glasses have been sic oxides, especially the alkali and alkaline
of the soda-lime-silica type, silica being the earth oxides. Some of the nineteenth cen-
major component (see Sec. 5.2). Small ad- tury work, which subsequently turned out
ditions of colouring materials were added to be important, had been forgotten. Thus
as required. Roscoe (1868) had shown that stable
One new composition was introduced glasses could be made in the BaO-V 2 O 5
by Ravenscroft in 1674 - a silicate glass system and Berzelius (1834) had studied
containing approximately 30 wt.% of PbO, several tellurite glass systems.
this component significantly increasing the It is now known that glass formation
refractive index and giving a brilliant ap- occurs in many oxide systems which differ
pearance to the glass when cut. The new considerably from one another chemically
glass was an essential component in mak- and in other ways. In addition to the sys-
ing the first achromatic doublet lens in tems just listed, glass formation occurs
about 1750 by Hall and Dolland. However in several aluminate, gallate, tungstate,
the development which can be regarded as molybdate, selenite, titanate, niobate and
being the beginning of glass science was the tantalate systems. Although of little tech-
work of Schott, Abbe and Zeiss in the lat- nological interest, there is also an interest-
ter part of the nineteenth century. Schott ing group of glasses based on simple ionic
made a systematic study of the effects of the salts e.g. nitrates, sulfates, acetates, and
composition of oxide glasses on their opti- thiocyanates - some made from the fused
cal properties in order to develop glasses anhydrous salts, others from aqueous solu-
that would make it possible to produce tions of these materials.
lens designs of greatly reduced secondary By very rapid cooling, more substances
aberrations. Several oxides, e.g. BaO, were can be added to the list of glass-formers or
incorporated which had not been used pre- the extent of the region of glass formation
5.1 Glass Formation in Oxide Systems 283

in a particular system can be increased not have a significantly higher internal en-
(Scherer and Schultz, 1983). Most of the ergy than the crystalline form. This re-
compositions in the above list can be made quires, he suggested, that both forms must
as glasses without using particularly high contain the same kind of oxygen polyhedra
cooling rates. and these must be joined together in a sim-
ilar way, except that in the glassy form
there is a range of bond angles and bond
5.1.1 The Zachariasen Random Network
lengths. Only substances in which the poly-
Hypothesis
hedra are joined by their corners have
In 1932 the first significant step was structures which are sufficiently flexible to
made by W. H. Zachariasen towards an- incorporate the disorder which is charac-
swering two fundamental questions which teristic of the glassy state without the lat-
are still not fully resolved today: what can tice energy of the structure being greatly
we say about the structure of oxide glasses increased. (The emphasis on lattice energy
and why do some oxide compositions form was subsequently criticized by Morey
glasses whilst others do not? (1934) who pointed out a number of exam-
Zachariasen's paper (1932) is remark- ples of substances which appear to show
able for the impact it had on thinking that such energy differences are not impor-
about the structure and properties of oxide tant.)
glasses. The paper is also remarkable in Fig. 5-1 is a schematic diagram showing
that it is entirely speculative and qualita- the structure of a hypothetical oxide A 2 O 3
tive - no new observations were reported. in both the crystalline and glassy forms. In
The author was a crystallographer, very this material the basic 'polyhedron' is the
familiar with the early X-ray diffraction AO3 triangle. In both forms, the triangles
studies of the structure of crystalline sili- are joined only at their corners by 'bridg-
cates. The central hypothesis of his paper is ing' oxygens. In silica glass, the basic poly-
that the vitreous form of an oxide should hedron is the SiO4 tetrahedron. Again each

Figure 5-1. Schematic two-


dimensional representation
of the structure of (a) a hy-
pothetical crystalline com-
pond A 2 O 3 and (b) the
glassy form of the same
compound (from Zacha-
riasen, 1932; reprinted with
permission from Journal
of the American Chemical
Society, Copyright 1932
American Chemical Soci-
ety).
284 5 Oxide Glasses

tetrahedron is linked through each corner


to neighbouring tetrahedra. The appropri-
ates of the term 'random network' is obvi-
ous from Fig. 5-1.
Zachariasen argued that the require-
ment that disorder should not increase the
• Si
internal energy led to certain rules which
O 0
must be obeyed if an oxide is to form a
glass:
1. No oxygen atom may be linked to
more than two A atoms.
2. The number of oxygen atoms sur-
rounding atoms A must be small.
3. The oxygen polyhedra share corners
with each other but not edges or faces.
4. If it is required that the network be
Figure 5-2. Two-dimensional representation of the
threedimensional, at least three corners in structure of a sodium silicate glass (from Warren,
each polyhedron must be shared. 1941).
All the then known glass-forming oxides
obey the Zachariasen rules, as does the duced is locally neutralized by the negative
glass-former BeF2, which has a silica-like charge on the non-bridging oxygens.
structure. Oxides which have a similar structural
effect to that shown are referred to as net-
work modifiers or simply modifiers.
5.1.2 Early Experimental Studies Many structural studies have been car-
of Oxide Glass Structures ried out on silicate glasses since then by
various techniques. Some workers have
Shortly after the publication of Zacha- contested particular aspects of Warren's in-
riasen's paper (1932), Warren and his col- terpretation. Others have added a great
leagues began a series of structural studies deal of detail, especially for those systems
of simple silicate glasses using X-ray dif- in which a network-forming cation under-
fraction. The results were summarized by goes a change in coordination number as
Warren (1941). They were interpreted in the glass composition is changed. Few
terms of the random network model and would question however that the Warren-
important information was obtained con- Zachariasen random network model has
cerning the way in which the alkali and provided a valuable basis for the discus-
alkaline earth ions are incorporated in the sion of the structure and properties of ox-
structure. This is illustrated in Fig. 5-2. The ide glasses. It is worth noting that Cooper
significant features are: (1982) in particular has considered it
1. The cations are situated in the rela- worthwhile returning to Zachariasen's pa-
tively large voids in the structure. per, offering a re-interpretation in terms of
2. For each additional oxygen anion in- its topological implications.
troduced, one A - O - A bridge is broken so However if one focuses on what Zacha-
that two non-bridging oxygens are formed. riasen has to say about the conditions for
The positive charge on the cations intro- glass formation in particular, rather than
5.1 Glass Formation in Oxide Systems 285

about the structure, the value of his contri- 5.1.4 Bond Type and Glass Formation
bution is more open to question.
Several authors have proposed criteria
for glass formation based on the nature of
5.1.3 Some Factors Affecting
the interatomic bonds rather than on the
Glass Formation
structure of the material. The intention was
The reason why a melt may form a glass to find criteria that would cover a wide
is that within a limited temperature range range of materials including for example
below the liquidus temperature, the rate of the glass-forming elements such as sele-
crystal growth and/or the rate of nucle- nium as well as the oxides. Thus Winter
ation is sufficiently low on a time scale de- (1955) concluded that the ability of a mate-
termined by the rate of cooling. It must be rial to form a glass could be related to the
possible to cool the melt to a temperature number of outer shell p electrons per atom.
below the transformation range without The most favorable number was four but
crystallization occurring. That merely glasses could be made from substances
moves the question of understanding glass containing between two and four p elec-
formation further back to a consideration trons per atom. The reasoning behind this
of the factors that determine the nucleation correlation was not made clear and no ex-
and crystal growth rates for a particular planation was offered for the fact that there
substance. Uhlmann and his colleagues in is a considerable variation in glass-forming
particular have made many experimental ability amongst the substances which meet
and theoretical studies of crystallization the criterion.
and nucleation kinetics in supercooled ox- Stanworth's electronegativity criterion
ide melts (Uhlmann 1977, 1985; Uhlmann is more interesting in that it led him to the
and Yinnon, 1983). Their work has been of rediscovery of tellurite glasses. In a series of
great value in many areas of glass science. papers Stanworth (1946, 1948 a, b, 1952)
However it has limited ability to provide drew attention to the significance of the
pointers to new glass-forming composi- degree of covalency of the interatomic
tions or to give a general understanding of bonds, as measured by the electronegativ-
why some compositions form glasses more ity difference between the constituent
readily than others. The equations of clas- atoms. Using Pauling's electronegativity
sical nucleation and crystal growth theory, values for silicon and oxygen (1.8 and 3.5
which describe the temperature depen- respectively) and Pauling's curve relating
dence of nucleation rate and crystal growth the degree of covalency to the electronega-
rate, contain many thermodynamic and ki- tivity difference, one finds that the silicon-
netic parameters, which are not easy to oxygen bond is 50% covalent. For the
measure or to relate in a simple way to well-kown glass-forming oxides (or net-
what may be known about the composi- work formers) the cation electronegativity
tion and structure of the material under lies between 1.8 and 2.1. For the intermedi-
consideration. ate oxides which under suitable circum-
Given this situation, it is not surprising stances can behave as network-formers,
that many individuals have looked for sim- the range is 1.5 to 1.8 and for the modifiers,
ple criteria, preferably with some theoreti- i.e. the alkali and alkaline earth oxides, the
cal basis, which can direct attention to po- range is 0.7 to 1.2. Stanworth noted that
tential glass-forming compositions. the electronegativity of Te is the same as
286 5 Oxide Glasses

that of P i.e. 2.1, suggesting that TeO2 a simple correlation, since he drew atten-
might be a glass former, like P 2 O 5 - an tion to the importance of structural factors.
observation which led him to investigate In anisodesmic structures (Evans, 1946)
glass-formation in the tellurite systems some bonds are very strong whilst others
(Sec. 5.12). are weak, and it is then not clear which
In a later paper, reviewing more recent bond strength is relevant. An extreme ex-
information on glass-forming oxides, Stan- ample of such a substance is CO 2 .
worth (1979) recognizes that the bond type Rawson (1956) pointed out that if one is
alone is not a sufficient criterion. Thus he to use a bond strength criterion, one
states: 'the most general conclusion is that should also take into account the thermal
the compounds Ax By can form glass from energy available at the melting point for
their melts when they have sufficiently breaking the bonds. Thus glass formation
open, sufficiently covalent network struc- would be more likely the higher the ratio of
tures. Splat cooling is necessary unless the single bond strength to the melting point in
structures are based on the very open ex- K. This may explain why a boric oxide
tended three dimensional networks when melt is almost impossible to crystallize.
glass formation with slow cooling from the The B - O bonds are very strong, yet the
melt is possible'. This seems to echo much melting point of the material is relatively
of the thinking behind the Zachariasen low (450 °C).
rules. Rawson (1956,1967) extended this argu-
A general comment one may fairly make ment to binary and multicomponent sys-
about these simple bond type criteria is tems, noting that one frequently finds re-
that they can hardly have any general fun- gions of glass formation or regions of
damental significance, although they may particularly low devitrification rates in re-
be of some value within a particular group gions where the liquidus temperature is
of compounds. Very many quite different low. Examples of the liquidus temperature
types of inorganic substances are known to effect are shown in the next two figures.
form glasses including simple fused salts in Fig. 5-3 is based on the results of Dietzel
which the relevant bonds are largely ionic and Wickert (1956) for the Na 2 O-SiO 2
(e.g. fused nitrates, see Sec. 5.15) and a system. G is the reciprocal of the maximum
large number of metallic systems. growth rate in mm/min. The highest value
of G, i.e. the lowest crystallization rate, is
for a composition very close to the eutectic
5.1.5 Bond Strength and Glass Formation
in the phase diagram between silica and
Sun (1947) recognized that the processes sodium disilicate. Fig. 5-4 shows the liq-
of melting and crystallization will often in- uidus temperature effect in the CaO-Al 2 O 3
volve the breaking of interatomic bonds. system where neither oxide component is a
The stronger the bonds, the more sluggish glass former (Rawson, 1967). In the related
will be the processes of structural rear- CaO-Ga 2 O 3 system, Wichard and Day
rangement and hence the more likely will a (1984) have shown by critical cooling rate
glass form on cooling. Using calculated determinations that the most stable glass is
values of single-bond strengths, he noted the eutectic composition at 37.5 mol%
that these were particularly high in the Ga 2 O 3 .
glass-forming oxides: SiO 2 , B 2 O 3 etc. He Commercial glass compositions are in
was clearly aware of the limitations of such general quite complex - for a number of
5.1 Glass Formation in Oxide Systems 287

2.8-
v One has to admit that the simple rela-
tionship between glass stability and a low
2.4-

2.0-
f /
A liquidus temperature appears to break
down in some oxide systems. That is not
surprising. Structural factors must also
play an important role. The kinetic and
1.6-
/ thermodynamic energy terms associated
1.2-
/ with these factors must change as one tra-
0.8-

u-
X>o—O^
/ \\ verses the system. One should also recog-
nize that some melts may contain appre-
ciable unknown percentages of compo-
0-
C 5 10 15 20 25 30 35 LQ Li nents such as CO 2 and combined water,
Mol % N Q 2 0 which affect the liquidus temperature and
Figure 5-3. Variation of log G with Na 2 O content in introduce a complicating factor which has
the system Na 2 O-SiO 2 (from Dietzel and Wickert, rarely been taken into account in studies of
1956). glass formation.
This emphasis on liquidus temperature
is clearly based on the qualitative ideas be-
\\
2500- \ hind the classical theory of nucleation and
\ crystal growth (a point clearly brought out
\
\ by Cohen and Turnbull (1961)). In spite of
\\
2300- \ the exceptions, the liquidus temperature
\
\
\
criterion has a wide range of applicability
\\ and appears to work equally well for a
2100- \
\
! !
number of quite different types of material
\ Glass- / e.g. for metallic glasses as well as for oxide
1900- \ 1 forming /
\ glasses. However the approach has limita-
\ ^ region j /
\
\ tions as a simple predictive tool since there
1700-
\ J
/I is no simple way of predicting melting
points of elements and compounds or the
\ /
V
1500- variation of liquidus temperature with
composition in binary and multicompo-
nent systems.
1300- i i i i 1
0 20 40 60 80 100
In an interesting recent contribution,
CaO Wt.°/o Al 2 0 3 Al 2 0 3 Chechetkina (1990) shows that there is a
Figure 5-4. The glass-forming region in relation to the relationship between bonding, melting
phase diagram for the CaO-Al 2 O 3 system (from point and glass formation. For most ele-
Rawson, 1967). ments and within particular classes of com-
pounds, a plot of melting point against the
averaged atomization energy shows points
reasons (see Sec. 5.2). One reason is that tightly clustered about a straight line. The
adding further oxide components often re- glass-forming compounds however fall
duces the liquidus temperature and so well below the line in each class. She postu-
makes the glass less prone to devitrifica- lates that the abnormally low melting
tion. point of the glass-forming substances is re-
288 5 Oxide Glasses

lated to a reversible and temperature-de-


1700-
pendent formation of 'three centre bonds'
which alternate with normal covalent
bonds at various points in the structure.
Although the relationship between melting
S 1600-
point and structure had been discussed
previously by Ubbelohde (1965), this work
appears to be the first to discuss the rela-
tionship in the context of glass formation.
1500-

5.1.6 Immiscibility in Oxide Systems


60 70 80 90
In many binary silicate and borate sys- Si0 2 (mol7o)
tems, the melt separates into two phases Figure 5-5. The extent of immiscibility in binary sili-
over a wide range of compositions. This is cate systems (from Levin and Block, 1957).
illustrated in Fig. 5-5 for a number of sili-
cate systems. Immiscibility is a feature of 1100
systems containing cations of relatively
high field strength. Note that although the
BaO- and Li 2 O-SiO 2 systems form single 1000
Xf / / Li20
\
\
phase melts, the liquidus curve in the silica- \
\
\
rich region of each system shows a marked \
900
deviation from ideality. Na2O
Although each component of a phase-
separated melt may form a glass on cool-
i// / \
\
ing, the resulting material will also be
phase-separated on a relatively coarse
scale and will be of no practical value.
However phase separated melts can usu-
ally be made single phase by adding a few
700

600
r /
/
/
/

/
/
/
i
K20

\ \
* \
\

1
I
percent of a third component, especially [
one of the alkali oxides (Shartsis et al.,
1958). 500
It is of much greater scientific and tech- 30 20 10
nological interest that in many binary and Mol.% R20
ternary systems, immiscibility occurs be- Figure 5-6. Regions of sub-liquidus immiscibility and
low the liquidus temperature. Regions of corresponding liquidus curves for the Li2O-, Na 2 O-
and K 2 O-SiO 2 systems (from Scholze, 1988).
sub-liquidus immiscibility in the R 2 O-SiO 2
systems are shown in Fig. 5-6. The separa-
tion in the glass is usually on a very fine enced above the transformation range. The
scale, detectable only by electron micros- physical and chemical properties of some
copy or by sensitive light scattering mea- glasses are markedly affected by sub-liq-
surements. The separation morphology de- uidus immiscibility, hence these properties
pends on the glass composition and on the may be affected in unexpected ways by
heat treatment which the glass has experi- heat treatment.
5.2 Commercial Oxide Glasses 289

Early interpretations of immiscibility The first group of three glasses (1 to 3)


were in terms of competition for the avail- are respectively float glass, container glass,
able oxygen anions between cations of dif- and the glass used to make incandescent
fering ionic potential (see for example lamp bulbs. They are very similar in com-
Levin and Block (1957)). The current ap- position. They have suitable viscosity-tem-
proach introduced, in the discussion of perature characteristics for the fabrication
sub-liquidus immiscibility by Cahn and (shaping) processes which are used to make
Charles (1965), is based on the effects of the glassware required. They have ade-
temperature on the free energy-composi- quate chemical durability and the raw ma-
tion curves of the various phases (as for terial costs are relatively low. Apart from
example in the interpretation of metallur- meeting these main requirements, there are
gical phase diagrams - see Raynor (1970)). no other important property requirements
to be met, except that for glass 3 the ther-
5.2 Commercial Oxide Glasses mal expansion coefficient has to be care-
fully controlled.
Table 5-1 gives the compositions of Glass 4 is a traditional lead crystal com-
a number of commercially important position, in which the high PbO content
glasses. The intention here is merely to in- gives a high refractive index and a brilliant
dicate the general features of each. For any appearance to the glass when it is cut. A
particular type, glass compositions vary similar composition is used to make the
somewhat from one manufacturer to an- high electrical resistivity glass for the 'stem'
other. Note that most glasses contain in incandescent lamps.
many oxide components. This is largely Glasses 5 to 7 represent the large and
due to the fact that any commercial glass important group of borosilicate glasses.
has to meet a number of requirements, Composition 5 is widely used to make
some imposed by its applications and oth- chemical apparatus and domestic oven-
ers by the manufacturing process. (See also ware. It has good resistance to thermal
Chapter 1 of this volume.) shock on account of its low thermal expan-

Table 5-1. Compositions of some commercial glasses (wt.%).

SiO2 A12O3 B 2 O 3 MgO CaO PbO Na 2 O K 2 O BaO Li2O La 2 O 3 Ta 2 O 5 ThO 2 ZnO

1 72.8 0.7 3.6 8.8 13.8


2 72.0 1.3 3.5 8.2 14.3
3 71.5 2.0 2.8 6.5 15.5 1.0
4 56.0 29.0 2.0 13.0
5 80.8 2.2 12.0 0.3 0.3 4.2 0.6
6 67.5 2.5 21.7 3.2 4.2
7 75.5 2.6 16.0 3.7 1.7
8 52.9 14.5 9.2 4.4 17.4 1.0 1.0
9 67.0 5.0 7.0 8.3 11.7 0.6
10 68.3 0.2 2.2 4.6 2.9 14.4 7.0
11 26.9 0.5 71.3 1.0
12 20.0 36.0 28.0 16.0
13 5.5 17.5 16.0 9.5 52.0
14 5.0 17.0 64.0 14.0
290 5 Oxide Glasses

sion coefficient and also has excellent resis- Other glasses of technological impor-
tance to chemical attack, especially by tance will be referred to in later sections.
acids. Compositions 6 and 7 are sealing
glasses with expansion coefficients matched
to those of particular metals. Glass 6 seals
5.3 Vitreous Silica
to the iron-nickel-cobalt alloys Kovar,
5.3.1 Manufacturing Processes
Nilo K or Fernico and is widely used both
and Impurity Contents
in large seals of tubular design and also in
small terminal seals. Glass 7 has a some- Vitreous silica or silica glass is the only
what lower expansion coefficient and seals one-component oxide glass to have any
to tungsten. practical applications. These are of consid-
Glass 8 is one of a group of high melting erable technological importance. Uses in-
point, low alkali, aluminosilicate glasses. It clude envelopes for high-intensity arc
is commonly known as E glass and is made lamps and tungsten-halogen lamps, com-
as continuous fibre for glass fibre rein- ponents for chemical ware, in both labora-
forced composite materials and for weav- tory and chemical plant applications, and,
ing into glass textiles used in electrical in- more recently, optical communication fi-
sulation. bres (Beales and Day, 1980; Gambling,
Glass 9 is a TV tube glass composition. 1980, 1986).
Glasses 10 and 11 are optical glasses, 10 There are several methods of manufac-
having a refractive index of 1.518 and 11 of ture (Dumbaugh and Schultz, 1969; Da-
1.805. The unusual composition 12 is also nielson, 1982) and the properties of the var-
an optical glass (refractive index 1.85), the ious grades of material available differ
use of which makes it possible to design according to their impurity contents, 'wa-
more highly corrected lens systems than is ter' content and their stoichiometry (Table
possible with the high lead glasses. 5-2). _
Glass 13 is resistant to attack by sodium Initially the material was made exclu-
vapour at elevated temperatures and is sively by the fusion of a pure sand or
used as a coating on the inner wall of the crushed Brazilian quartz at a temperature
glass arc tube in low pressure sodium va- of about 2000 °C. In some early processes,
pour street lamps. a boule of fused material was built up by
Glass 14 is a 'solder' glass. It is quite flame-spraying ground quartz onto a
fluid at about 550 °C and is used to seal target. Now the material is melted either in
together, without distortion, components vacuo or a reducing atmosphere in a re-
made from soda-lime glasses such as com- fractory metal or graphite crucible. The
position 3. It is necessary, of course, that glass contains impurities from the raw ma-
the expansion coefficient of the solder glass terial and crucible and is oxygen-deficient
should match that of the components to be as a result of the reducing conditions under
joined together. which it has been melted. According to Bell
A detailed account of the properties of et al. (1962), the composition of this type of
technical glasses has been given by Volf material should be written SiO 2 _ x where x
(1961). Scholze (1988) and Rawson (1980) lies between 10" 4 and 10" 5 .
summarize information on the property- Much purer material, initially made to
composition relationships in simpler sys- meet the requirements of the semi-conduc-
tems. tor industry, is produced by the hydrolysis
5.3 Vitreous Silica 291

Table 5-2. Impurity contents of various grades of fused silica (Rawson, 1967).

Manufacturer Method Major metallic Water content Ref.


and type no. of manufacture impurities ppm.

Thermal Syndicate Flame fusion of rock crystal Al 10 0.04 wt.% a


grades OG & OH B<0.5 as OH
Ca 0.35
Fe 0.51
Na 0.06
Thermal Syndicate Electric fusion of rock crystal Al 50 0.003 wt.% a
grade IR Sb 0.23 as OH
B<0.5
Ca 0.4
Fe 0.74
Na 4
Thermal Syndicate Vapour phase hydrolysis Al<0.02 0.12 wt.% a
'Spectrosil' of SiCl4 in a flame Ca<0.1
Fe<0.1
Na<0.04
Thermal Syndicate Vapour phase oxidation As 'Spectrosil' AsIR. b
'Spectrosil WF' of SiCl4 plus 0.05 wt.% Cl
GE (USA) 201 Fusion of rock crystal Total impurity 'Water free' c
content = 240 ppm
Al 2 O 3 = 180ppm
GE (USA) 204 A Fusion of rock crystal Total impurity 'Water free' c
content =110 ppm
A12O3= 52 ppm
CaO= 23 ppm
Corning 7943 Flame hydrolysis of SiCl4 'Negligible' 0.001 wt.% c
Then fired on graphite Similar to as OH
mandrel in hydrogen 'Spectrosil'
Corning 7940 Flame hydrolysis of SiCl4 'Negligible' 0.1 wt.% c
as OH
Cab-O-SilO Vacuum fusion of powder made Al 2 O 3 = 100ppm 0.02 wt.% d
by hydrolysis of SiCl4 vapour Na 2 O<200ppm as OH

a. Hetherington and Jack (1962), b. Hetherington et al. (1964), c. Wagstaff et al. (1964), d. Brown and Kistler
(1959).

or oxidation of SiCl4 in a flame. The hy- 5.3.2 Devitrification Kinetics


drolyzed material has a high content of
'water', present as - O H groups. Various The results of measurements on various
modifications of the vapour phase process grades of material and in various atmo-
are now used to make the very high purity spheres have been summarized by Rawson
material required for optical communica- (1967).
tion fibres (Schultz and Smyth, 1972; Nas- At atmospheric pressure, the silica melt
sau and Shiever, 1975; Gossink, 1977). (See crystallizes at temperatures below 1723 °C
also Chapter 2 for sol-gel processing.) to form the high temperature modification
292 5 Oxide Glasses

of cristobalite. Crystallization occurs from an equilibrium value, characteristic of the


the surface, eventually forming an opaque temperature of measurement. The rate of
coating which can only be removed by change is too low to be interpreted as a
etching with hydrofluoric acid. stabilization effect. It is more likely that it
Even trace quantities of impurities on signifies a chemical change either in - O H
the surface greatly increase the crystalliza- content or in stoichiometry.
tion rate. According to Dietzel and Wickert
(1956), as little as 0.32% Na 2 O added to 5.3.4 Refractive Index
silica glass increases the maximum devitri-
Silica glass doped with small percent-
fication rate by twenty to thirty times.
ages of oxides or fluorides is easily made by
Detailed studies of devitrification kinet-
the Chemical Vapor Deposition (CVD)
ics have been carried out by Ainslie et al.
process. These additions affect the physical
(1962), Brown and Kistler (1959) and
properties, including the refractive index as
Wagstaff et al. (1964). The surrounding at-
shown in Fig. 5-8. Such doping is a normal
mosphere was found to have a large effect,
feature of the manufacture of material to
the rates being much lower when the mate-
be made into optical communication fibre,
rial was heated under reducing conditions.
For the less pure grades, containing oxide
impurities, the crystal layer thickness in-
creased as t 1/2 whilst for the higher purity
grades the growth rate was constant. Not
all aspects of the results could be explained.
However they clearly demonstrate the im-
portance of impurities (including com-
bined -OH) and atmosphere on the crys-
tallization kinetics. The devitrification
kinetics of multi-component silicate glasses
are not so sensitive to atmosphere.
Fratello et al. (1980) have studied the
devitrification kinetics of the material un-
der pressure, when the crystalline phase is
quartz rather than cristobalite.

5.3.3 Viscosity
The viscosity data show considerable
scatter. At the highest temperatures
(> 1600°C) a large part of the variability is
probably due to experimental error, which
is difficult to eliminate in measurements at
such high temperatures. Data for the lower
temperature range is shown in Fig. 5-7. 1050 1150 1250 1350 U50
Here the viscosity is markedly affected by Temperature (°C)
the - O H content of the material. Figure 5-7. Viscosity-temperature results for fused sil-
Hetherington et al. (1964) noted that the ica obtained by various workers (from Bruckner,
viscosity changes slowly with the time to 1964).
5.3 Vitreous Silica 293

1.50- to Wright, the mean Si-O distance is


1.608 + 0.004 A.U. the O-O peak distance
U9-
is 2.626 A.U. and the mean bond angle is
8 U8 109.7 + 0.6° with an r.m.s. bond angle vari-
ation of 4.5°.
o
Direct information about medium-range
order in silicate glasses has been obtained
I U6- by Magic Angle Spinning Nuclear Mag-
B203(fibre) netic Resonance (MAS NMR). Fig. 5-9 (El-
U5-
liott, 1989) shows results for the Si-O-Si
1.U
2 4 6 8 10 12 U 16 angle distribution obtained in this way.
Dopant concentration (mol°/o) The X-ray diffraction results of Mozzi and
Figure 5-8. The effect of dopants on the refractive Warren (1969) are included for compari-
index of vitreous silica (from Beales and Day, 1980). son.

5.3.6 Defects in Silica


the radial distribution of refractive index
being an important factor determining the The extensive literature on defects in sil-
propagation of light pulses along the fibre. ica has been reviewed by Griscom (1978 a,
1985). The subject is of practical impor-
5.3.5 Structure tance in a number of contexts, e. g. radia-
tion induced changes in the optical absorp-
Many studies of the structure of silica
tion of silica glass used in lamp envelopes
glass have been made during the past ten
and in communication fibres. The study of
years, which have refined but not greatly
defects has also made an important contri-
modified the picture based, on the early X-
ray diffraction work of Warren and the
repetition of that work by Mozzi and War-
ren (1969) (Wright and Leadbetter, 1976;
Wright, 1989; Elliott, 1989). The X-ray re-
sults provide information primarily about
the short range order. Some information
about medium-range order has been ob-
tained from attempts to fit together the
results of the experimental investigations
with those obtained from computer-based
models. Wright (1988, 1989) points out the
uncertainties in this approach, since it may
be possible for more than one computer
model to fit the experimental data equally
well. (See Chapter 4 of this volume.)
120 130 UO 150 160 170 180
Disregarding the effect of the low con- Intertetrahedral angle (degrees)
centration of structural defects, each sili-
Figure 5-9. Si-O-Si bond angle distribution for
con is surrounded tetrahedrally by four glassy SiO2 evaluated from 29Si NMR data compared
nearly equidistant oxygens and each of with distribution obtained by Mozzi and Warren
these is bonded to two silicons. According from X-ray diffraction (points) (from Elliott, 1989).
294 5 Oxide Glasses

bution to the general understanding of to 33.5 mol% Li 2 O, 57.9 mol% Na 2 O and


electron energy levels in amorphous silica, 54.5 mol% K 2 O. On a similar scale, Mari-
a subject of practical importance to the nov and Dimitriev (1964) made glasses
semiconductor industry. containing up to 59.4 mol% Rb 2 O and
The number and nature of defects is 61.0 mol% Cs 2 O. The glass-forming re-
changed by irradiation of the material with gions are more limited at larger scales of
UV or more energetic radiation and, as melting.
was discovered relatively recently, by The glasses of low alkali content
drawing the material into fibre. Tempera- ( < 5 mol%) are difficult to prepare on ac-
ture also has an important effect, especially count of the high viscosity of the melt and
on the rate at which defects are annealed the high rate of volatilization of the alkali
out, either during or after irradiation. Most at the melting temperature. Those of high
studies have been based on Electron Spin alkali content are water-soluble. The solu-
Resonance, ESR, and, to a lesser extent, on tions are of considerable industrial impor-
optical absorption measurements. With tance and their properties have been exten-
low energy radiation, the formation of a sively studied (Her, 1979; Vail, 1952).
detectable defect may involve no more Phase diagrams of the systems have
than the capture of an electron or hole by been determined and are readily available
a defect already present in the glass struc- in the collections of Levin et al. (1956,1964,
ture. With more energetic ionising radia- 1969) and Levin and McMurdie (1959,
tions, defects may be formed by the dis- 1975). Fig. 5-6 shows the variation of liq-
placement of an oxygen ion from its uidus temperature with composition in the
normal position in the glass network. (See R 2 O-SiO 2 systems. In all of them, there is
Chapter 6.) a large fall in liquidus temperature as the
The formation of defects by irradiation first few percent of alkali is added. The
depends on the wavelength of the radia- relationship between glass stability and
tion, the impurities present in the material, liquidus temperature in the Na 2 O-SiO 2
including the - O H content, and the stoi- system has been discussed in Sec. 5.1.5.
chiometry. The variety of behaviour of the Havermans et al. (1970) have determined
material in this particular area is very large the critical cooling rates for glass forma-
and has been extensively studied. tion of alkali silicate melts in the region
20-60 mol% R 2 O. They show that the
ease of glass formation greatly increases in
the order Li 2 O, Na 2 O, K 2 O, i.e. in the
5.4 Alkali Silicate Glasses order of decreasing liquidus temperature.
The ease of glass formation is increased
5.4.1 Glass Formation still further in the K 2 O-SiO 2 system by
and Devitrification Kinetics replacing half the K 2 O by Na 2 O and, in
Glasses can be made in all the alkali more complex systems still, the region of
silicate systems over ranges of composition glass-formation can be further extended to
which are continuous from silica itself up compositions in which the average number
to a limit which may lie on the alkali-rich of bridging oxygens per SiO4 tetrahedron
side of the metasilicate composition. Thus is as low as one (Trap and Stevels, 1959,
Imaoka (1962) made on a scale of 1-2 g, 1960 a, b). Such compositions clearly do
melting in platinum, glasses containing up not obey Zachariasen's rule 4 (Sec. 5.1.1).
5.4 Alkali Silicate Glasses 295

Detailed studies of nucleation and crys- problem may arise from the unsuspected
tallization in alkali silicate systems have crystallization of a metastable crystalline
been carried out especially by Uhlmann phase and that the discrepancy will be re-
and his co-workers (Uhlmann, 1983). solved once the correct value for the bulk
Scherer and Uhlmann (1977) observed that free energy of crystallization of this phase
in potassium silicate glasses the size of the can be determined.
crystals increases linearly with time, as is
observed in many other silicate melts. They
5.4.2 Other Binary Silicate Systems
show that this behaviour, unexpected for a
diffusion-controlled growth process, is pre- The regions of glass formation in most
dictable, provided that the growing crys- other binary silicate systems are limited by
tals are dendritic, as in fact they are. Good immiscibility in the melt. In some, the liq-
agreement was obtained between the mea- uidus temperatures are also high.
sured growth rates and values calculated Thus in the MgO-, CaO-, and SrO-SiO 2
using previously determined interdiffusion systems, the silica-rich melts separate into
coefficients. two phases and have liquidus temperatures
Scherer and Uhlmann (1976) have in- of the order of 1700°C (Fig. 5-5). However
vestigated the effects of sub-liquidus im- Imaoka (1962) was able to make glasses in
miscibility on crystal growth in three the BaO-SiO 2 system containing up to
Na 2 O-SiO 2 glasses, pointing out that 40 mol% BaO (1/80 mol scale, melted in
since immiscibility may greatly affect sev- platinum, cooled in air).
eral properties, especially viscosity, it Very high melting point glasses can also
might be expected to affect crystal growth be made in the A12O3 SiO2 system, but
rates also (Tomozawa (1972,1973) had pre- only when the melt is rapidly quenched. By
viously observed effects of immiscibility on flame spherulization, Takamori and Roy
crystal growth rates in lithia-silica glasses). (1973) were able to obtain glasses contain-
However for glasses containing 10 and ing up to 80mol% A12O3.
15 mole% Na 2 O, no effect of phase separa- Addition of only a few percent of an al-
tion on crystallization kinetics was found. kali oxide to immiscible binary melts
They suggest that this may because the nearly always results in a single phase melt.
scale of the phase separation texture is Many of these ternary compositions are
much smaller than the size of the growing simplified versions of commercially impor-
crystals. tant glasses (Shartsis et al, 1958).
The interpretation of nucleation and Binary silicate glasses can also be made
growth kinetics using the classical theory with other important glass-forming oxides,
depends on reliable kinetic and thermody- especially B 2 O 3 and GeO 2 . According to
namic data being available. James (1985) Imaoka (1962), glasses can be made
has investigated nucleation and growth in throughout the whole composition range in
a number of congruently melting silicate the systems B 2 O 3 -SiO 2 and GeO 2 -SiO 2 .
compositions. He notes that the nucleation At high SiO2 contents, volatilization of
results for a number of such compositions, B 2 O 3 makes composition control difficult.
especially Li 2 O • 2SiO 2 , do not appear to (See also Sec. 2.7.6.)
fit the theory and require abnormally high The PbO-SiO 2 system is of particular
values of the pre-exponential factor. Hishi- interest, partly for scientific and partly for
numa and Uhlmann (1987) suggest that the technological reasons. Stable glasses can
296 5 Oxide Glasses

be made on a scale of several grams con- increasing temperature. Thus a flat glass
taining up to 70 mol% PbO. The melting composition has a room temperature resis-
temperatures of the high PbO glasses are tivity of l O ^ f l m , falling to 0.03fim at
relatively low. They form the basis of many 1400°C.
high refractive index optical glass composi- Those silicate glasses containing two al-
tions. kali oxides e.g. Na 2 O and K 2 O, show a
pronounced maximum in resistivity as one
alkali is substituted for the other at con-
5.4.3 Physical Properties stant total alkali content (mixed alkali ef-
It is not possible to give here more than fect). Various interpretations have been
a very brief and highly selective account of proposed (Isard, 1968/69; Hendrikson and
the effects of composition and temperature Bray, 1972 a, b; Moynihan and Lesikar,
on properties. A very large amount of in- 1981) but none appears to be universally
formation is available, much of which is accepted (Ingram, 1987).
summarized in the handbooks of Mazurin
etal. (1983, 1985, 1987). The books by
5.4.4 Immiscibility and Properties
Rawson (1980) and Scholze (1988) are less
comprehensive but provide a certain Several examples are given in this Chap-
amount of interpretation of the informa- ter of the effect of sub-liquidus immiscibil-
tion. ity on properties. In any systematic study
The breakdown of the silica network of the properties or the structure of a series
and the increasing number of non-bridging of glasses, it is necessary to know whether
oxygens which results from the introduc- the glass is single phase or not. The subject
tion of alkali oxides has two important ef- has been discussed by Uhlmann and
fects: Kohlbeck (1976), Uhlmann (1982) and To-
- an increase in thermal expansion coef- mozawa (1989).
ficient, Tomozawa has discussed in detail the
- a decrease in viscosity at any specified dielectric relaxation properties in alkali sil-
temperature. icate glasses across the immiscibility re-
For example, in the Na 2 O-SiO 2 system, gion, showing that they can be interpreted
the thermal expansion coefficient increases only by taking the immiscibility and non-
almost linearly with mol% Na 2 O from ideality of the system into account.
5 . 1 0 - 7 o C -i for s i l i c a g l a s s t Q 2 0 0 .
1
l O - ^ C T at 45mol% Na 2 O. For the
5.4.5 Chemistry of Alkali Silicate Glasses
same composition range the transforma-
tion temperature Tg (temperature at which Flat glass and container glass composi-
the viscosity is 10 12 Pa s) decreases from tions having adequate resistance to chemi-
1200 to 350 °C. For comparison a typical cal attack by moist atmospheres and neu-
commercial container glass composition tral aqueous solutions had been developed
has a thermal expansion coefficient of empirically well before the beginning of the
90 - l O ^ C r 1 and a Tg of 520°C. present century. Any problems encoun-
The DC conductivity and dielectric tered could usually be attributed to inade-
properties are primarily determined by the quate control of the glass composition.
number and mobility of the alkali ions. On the other hand, the chemical durabil-
The electrical resistivity falls rapidly with ity of binary alkali silicate glasses is too
5.4 Alkali Silicate Glasses 297

poor for them to be of any practical use. A12O3) leading to the commercial soda-
Nevertheless the reactions between these lime-silica compositions (Sec. 5.2).
glasses and aqueous solutions have been There is a considerable literature dealing
studied in considerable detail, the informa- with the mechanisms of the reactions be-
tion obtained being of value in understand- tween simple and more complex glasses
ing the reactions involving the more com- with aqueous solutions and with the test-
plex silicate glasses. ing of glasses of technological interest to
The main variables studied have been meet specific durability requirements. The
glass composition, temperature and the importance of this subject both to the tra-
pH of the aqueous phase. Resistance to ditional glass industry and for new applica-
attack at a given R 2 O content increases in tions of glass (e.g. for nuclear waste stor-
the order R = K, Na, Li. At low values of age, for controlled release of trace elements
pH (<9), the reaction is primarily one in and for prosthetic applications) cannot be
which alkali ions in the surface layers of the overestimated (Hench, 1977, 1985 a; Paul,
glass are exchanged with H + or H 3 O + 1982; Hench and Spilman, 1985; Knott,
ions from the solution. This involves diffu- 1989).
sion through the surface reaction layer and Other ion-exchange reactions at the
the amount of alkali extracted increases as glass surface are also of technological im-
(time)1/2. At higher values of pH, the silica portance. They are usually carried out at
network itself is attacked and passes into elevated temperatures so that the entering
solution. In this regime, the weight of ma- ions may penetrate one or two hundred
terial extracted is linearly proportional to microns into the glass. Reactions of this
time. As material is extracted from the kind include:
glass, the composition of the aqueous - ion-exchange strengthening in which
phase and its pH changes. This compli- sodium ions in the glass surface are re-
cates the interpretation of the results. placed by larger ions e.g. K + , thus devel-
Reactions involving substantially pure oping a comprehensive layer in the glass
water of constant composition have been surface (Garfinkel, 1969). (See Chapter 13.)
studied using apparatus in which the water - manufacture of optical waveguides in
condenses on glass granules suspended in- which the exchange reaction can be con-
side a distillation column. As the con- trolled to produce a strip in the surface
densed water runs off, it is collected for having a higher refractive index than the
analysis. In this type of experiment, the unmodified glass (Ramaswamy and Srivas-
quantity of material extracted, Q, at first tava, 1988). (See Chapter 15.)
increases as (time)1/2, but at long times, the
rate of reaction becomes constant. It is sug-
5.4.6 Oxygen Ion Activity; Basicity
gested that at long times, the siliceous sur-
face film on the particles is dissolved at the Oxidation-reduction reactions in glass
same rate as that at which it is formed i.e. play an important role in the high temper-
it attains a constant thickness, at which ature chemistry of glass melting reactions.
point a constant rate of extraction is to be Also changes in the state of oxidation of
expected. transitional metal ions dissolved in glass
The chemical durability is greatly in- are of considerable scientific interest and of
creased by the addition of oxides of diva- technological importance because of their
lent and trivalent elements (e.g. CaO and effects on the spectral transmission. These
298 5 Oxide Glasses

reactions are markedly affected by the R 2 O-SiO 2 glasses, the proportion of the
glass composition. higher valent form increases in the order
Changes which affect the state of oxida- R = Li, Na, K. Thus the K 2 O glasses ap-
tion of ions of elements such as Fe, Cr and parently have the highest oxygen ion activ-
Mn are of particular interest. For example, ity at a given R 2 O/SiO 2 ratio. Alterna-
in a glass containing iron oxide which has tively they are said to have the highest
been brought into equilibrium with an at- basicity - the concepts are closely related.
mosphere of controlled oxygen partial Oxygen ion electrodes using CaO-stabi-
pressure, the oxidation-reduction equilib- lized zirconia electrolytes have been used
rium of F e 2 + / F e 3 + can be written as fol- to measure the oxygen potential or oxygen
lows: ion activity of glass melts as a function of
glass composition, temperature and the
4FeO + O ? + 2 O 2 4FeO 7 (5-1) composition of the gas in contact with the
melt (Tran and Brungs, 1980; Schaeffer
If the reaction proceeds to the right, fer- et al, 1982). Oxygen potentials were deter-
rous iron is oxidized to ferric with a con- mined on a number of samples of sodium
sequent change in colour. The equation disilicate glass containing iron oxide and
written in this form is in accordance with the F e 2 + / F e 3 + ratios in these glasses were
the dependence on oxygen partial pressure determined chemically. Results were com-
of the experimentally determined (Fe 3 + / pared with earlier melt-equilibration stud-
Fe 2 + ) ratio in the glass, it being assumed ies on the same glass in which the F e 2 + /
that each chemical symbol in the equation Fe 3 + ratio was varied by equilibrating the
represents the activity of that constituent melts with CO/CO 2 gas mixtures. The re-
in the system. sults were self-consistent, supporting the
There has been considerable discussion above equation for the interpretation of
arising from work of this kind as to the redox reaction and giving one of sev-
whether the term 'free oxygen ion activity' eral examples of the value of high tempera-
or simply 'oxygen ion activity' (represented ture oxygen electrodes in the study of the
by the term O2~ in Eq. (5-1)) has any real high temperature chemistry of glass melts.
meaning, whether it can be measured and High temperature equilibration mea-
whether the discussion of the equilibria in surements are difficult and time-consum-
this way can be justified (Wagner, 1975; ing. It is therefore of considerable interest
Schreiber 1986). It does however seem to that a much simpler method exists which is
represent a helpful way of discussing the capable of providing similar information.
equilibria and has been widely used in In this method, developed by Duffy and
other contexts e.g. in work on metallurgi- Ingram (1976) and by Duffy et al. (1978),
cal slags. ions such as Pb 2 + , Tl + and Bi 3+ are dis-
Increasing the alkali content of the glass solved in the glass. They cause an intense
produces more singly bonded oxygens, UV absorption band, usually having a
which has the effect of shifting the equi- sharp maximum due to a 6 s -• 6 p transi-
libria to the right giving a higher propor- tion. The frequency of the band is greatly
tion of the oxidized form. This, it is said, is reduced as the basicity of the glass is in-
due to an increased oxygen ion activity in creased due to orbital expansion effects
the glass. In an equilibrium such as that within the probe ion, bought about by elec-
above, for a given R 2 O content in the tron donation from the oxygens.
5,4 Alkali Silicate Glasses 299

An 'optical basicity' A of the glass is de- ble to determine whether or not particular
fined by the equation: conjectures concerning medium-range or-
der are likely to be correct.
= (%-v gi )/( v fi- v oi) (5-2) As described in Sec. 5.1.2, each 'R 2 O
molecule' introduced produces two non-
where vn = the absorption frequency of the
bridging oxygens, the R cations being in-
free ion. This is determined by extrapola-
corporated in the voids in the silica net-
tion, the value being 60 700 cm"* for Pb 2 + .
work. The formation of non-bridging
voi = the absorption frequency of the probe
oxygens can now be followed quantita-
ion in an ionic oxide e.g. CaO. For Pb 2 +
tively by ESCA (Bruckner, 1978), a tech-
this is 29 700 cm" 1 . vgi = the measured ab-
nique which is particularly informative
sorption frequency of the ion in the glass.
when applied to borosilicate and alumino-
It has been shown that the optical basic-
silicate glasses. The cations are accommo-
ity of any oxide glass can be calculated
dated close to the negatively charged non-
from its composition using a table of
bridging oxygens so as to maintain local
cation factors, termed the basicity moder-
electroneutrality in the structure. There
ating power, y. These factors are related in
has been a conflict of evidence, reviewed by
a simple way to the corresponding Pauling
Kreidl (1983), as to whether the non-bridg-
electronegativity value, x
ing oxygens are produced entirely ran-
' = 1.36(x-0.26) (5-3) domly or whether there is a tendency to
form alkali-rich clusters.
The papers by Duffy and Ingram (1976) Recent work using Magic Angle Spin-
and Duffy et al. (1978) referred to above ning NMR (MAS NMR) suggests that the
give a number of examples illustrating the degree of clustering varies within a given
value of this approach in interpreting re- system as the alkali content is increased
dox phenomena in oxide glasses and in and also varies from one system to an-
metallurgical slags. other. The technique can distinguish be-
tween Si-O tetrahedra containing between
one and four non-bridging oxygens. Du-
5.4.7 Structure pree et al. (1984) report that Na 2 O-SiO 2
glasses containing 33.3 mol% of Na 2 O
Several new techniques have been ap- contain only Q 3 groups i.e. groups con-
plied to the study of oxide glass structure in taining only one non-bridging oxygen per
recent years. Some provide selective probes SiO4 tetrahedron. With further addition of
for determining short-range order i.e. they Na 2 O, the Q 3 groups are progressively
give information about the oxygen co-or- converted to Q 2 (two non-bridging oxy-
dination number around some particular gens per tetrahedron) and at 50 mol%
ions or about some aspect of bonding be- Na 2 O only Q 2 groups are present. Thus
tween nearest neighbours. Other tech- there is no evidence of clustering in this
niques are beginning to provide long- particular system.
awaited information about medium-range Dupree et al. (1986) have extended their
order. The combination of results from the use of the technique to other alkali-silicate
experimental techniques with those ob- systems. No evidence of clustering was
tained from the construction of computer- found in the Cs 2 O- and Rb2O-containing
based models is beginning to make it possi- systems but in the lithia glasses, containing
300 5 Oxide Glasses

less than 30 mol% Li 2 O, clustering of the the anionic structures remind one of the
lithium ions does occur. work done many years ago by Huggins
Molecular dynamic modelling of the and Sun (1943) and Huggins and Stevels
structure of soda-silica glasses supports the (1954) which involved very careful analysis
generally held ideas about the structure of of the refractive index and density data.
silicate glasses (Varshneya, 1987; Soules, This showed changes in slope at particular
1989). The oxygen co-ordination number alkali-silica ratios. The changes are small,
around the sodium ions varies between 3 but the recent structural work suggests
and 8, with a most probable value of 5. At that there are reasons for expecting them
low soda contents, two Na ions are found to be real.
around each NBO and three at higher Na Results of recent structural studies of
contents. PbO-SiO 2 glasses show features which
Concerning the anionic structure, Yasui differ from those found in the alkali silicate
etal. (1983 a, b) interpret their X-ray dif- systems. This is not surprising in view of the
fraction results as indicating that infinite differences between the R - O and P b - O
chains of SiO4 tetrahedra exist in alkali bonds. The stability to devitrification of
metasilicate glasses and that the disilicate glasses of particularly high PbO content
glass structures consist of infinite sheets. A has often in the past been attributed to
molecular dynamics study of the metasili- directional characteristics of the P b - O
cate glass structure by Inoue and Yasui bond and to the supposed ability of that
(1987) supports the conclusions of the X- oxide to act as a 'network former'. The
ray work. structural role of PbO in glasses has been
Dorfield (1988) has used thermodynamic reviewed by Rabinovitch (1976).
data for the Na 2 O-SiO 2 system to calcu- An MAS NMR investigation has been
late the effect of composition on the rela- carried out by Dupree et al. (1987) on sev-
tive proportions of various anionic species eral PbO-SiO 2 glasses containing up to
assumed to be present. This is the most 70 mol% PbO. The latter glass appears to
recent of many studies of this kind. Al- contain isolated SiO4 groups 'in a lead-
though the results are sensitive to small oxygen matrix'. The X-ray PES work of
errors in the thermodynamic data used and Smets and Lommen (1982) also indicates
depend on initial assumptions which have that some form of lead-oxygen network ex-
to be made, it is interesting that he arrives ists at the high PbO contents. Below
at similar conclusions about the constitu- 30 mol% PbO, the oxide acts as a conven-
tion of metasilicate and disilicate glasses to tional modifier, but at intermediate com-
those inferred from the most recent X-ray positions there is no indication of the pres-
and MAS NMR investigations i.e. that the ence of mixtures of Q n species as found
disilicate glasses contain predominantly in the alkali silicate systems. As the PbO
Q 3 groups and the metasilicate melts pre- content increased, the P b - O bonds were
dominantly Q 2 groups. found to become more covalent indicating
The variation in the physical and chemi- that the PbO was changing its role from
cal properties of simple silicate glasses with that of a modifier to that of an interme-
composition shows little evidence of diate.
changes in trend at the disilicate and Another technique which can give infor-
metasilicate compositions. However the mation about the anionic constitution of
recent results on the systematic changes in silicate glasses is gas-liquid chromatogra-
5.5 Boric Oxide Glass 301

phy pioneered by Masson (1977). Recent


results by this method on PbO-SiO 2
glasses have been reported by Smart and
Glasser (1978). The method can be applied
only to glasses containing more than
50 mol% PbO. In this region, most of the
51 was found to be present as SiO4 groups
- in agreement with the results of the NMR
work. However, significant proportions of
di-, tri- and tetramers were also detected.

5.5 Boric Oxide Glass


The properties of the oxide melt and the
glass are markedly affected by their - O H
contents. Bruckner (1964) found that as the
water content is decreased from 0.248 to
0.025%, the temperature at which the vis-
cosity is 103 Pa s rises from 537 to 550 °C.
An anhydrous melt is difficult to prepare
starting from orthoboric acid, but a sub- Figure 5-11. The structure of B 2 O 3 glass with
stantially water-free material was obtained (B3O6)3~ boroxol groups (from Krogh-Moe, 1969).
by Poch (1964) by melting the material for
several hours at a pressure of 1 mm Hg.
Fig. 5-10 shows that the viscosity of the
oxide at its melting point is much less than
that of silica yet crystallization is extremely et al, 1967). Recent structural studies
slow, except at high pressures (Uhlmann (e.g. Johnson et al., 1982) suggest that the
crystallization of the B 2 O 3 melt involves
greater structural changes than is the case
for SiO2. That, together with the much

A\
lower melting point of B 2 O 3 , makes the
T m =1115°C = 550°C difference between the crystallization rates
/
•«5- m
a-
T °c of the two materials understandable.
fS'°2 /
Fc;n / / V
The structure of the crystalline oxide
J
f consists of infinite chains of BO 3 triangles.
C/5
O r.
<J 3~ ^GeO2
</>
'•>
j3BeF2 Nearly all investigations of the glass struc-
3
ture, using various techniques, support the
model proposed by Krogh-Moe (1969)
i- if
i i (Mozzi and Warren, 1970; Griscom,
5 7 10 11 12 13 U 1978 b; Johnson et al., 1982). This is illus-
Figure 5-10. The relationship between log viscosity
trated in Fig. 5-11. The main feature is the
and 1/T K for some network liquids (from Mackenzie, preponderance of boroxol groups which
1960). constitute 60-80% of the structure.
302 5 Oxide Glasses

5.6 Borate Glasses Table 5-4. Crystallization rates of binary borate melts
(Bergeron, 1978).

5.6.1 Glass Formation in Binary Systems Compound M.Pt. n(um)


°C cm/sxlO" 4 Pas
Imaoka (1962) has determined the re-
gions of glass formation in many binary PbO-2B 2 O 3 775 2 6
systems with the results given in Table 5-3. SrO-2B 2 O 3 997 154 5
BaO-2B 2 O 3 910 35 32.2
The melts were prepared on a scale of 1 to
Li 2 O-2B 2 O 3 917 3000 0.3
3 g in a platinum crucible and were al- Na 2 O-2B 2 O 3 742 33 25
lowed to cool freely in the crucible. Cs2O 3B 2 O 3 837 140 23
As in the silicate systems, the regions of Na 2 O 4B 2 O 3 816 7 23
glass formation in the alkaline earth borate K 2 O-4B 2 O 3 857 12 15
BaO-4B 2 O 3 889 15 55
systems (and in some others) are limited by
immiscibility in the compositions of high
B 2 O 3 content.
It is interesting that two separate regions regarded as mixed anion glasses and not as
of glass formation exist in the Na 2 O-B 2 O 3 binary borates.
system. Sakka et al. (1978) and Martin and In the alkali borate systems, the liquidus
Angell (1984) have shown that the gap be- temperature increases rapidly with the first
tween the two can be closed by adding a addition of alkali. These glasses are much
small percentage of alumina. A more im- easier to crystallize than B 2 O 3 itself.
portant point brought out by Martin and Baeten et al. (1972) have shown that in the
Angell (1984) and by Lim et al. (1987) is N a 2 O - B 2 O 3 system, there is no simple re-
that considerable percentages of CO 2 are lationship between the stability of the glass
retained in the high alkali borate melts if a and its liquidus temperature, such as one
carbonate is used as the source of alkali. finds in the corresponding silicate and
This affects the stability of the glasses and other systems.
their properties. Such materials should be Table 5-4 (Bergeron, 1978) gives for a
number of congruently melting borate
compositions, the maximum rate of crystal
Table 5-3. Regions of glass-formation in binary borate growth t/m, the melting point and the vis-
systems (Imaoka, 1962). cosity of the melt at the temperature of
System
maximum growth rate (rj (Um)). The maxi-
mum growth rate is not inversely propor-
100.0-62.3 tional to q(Um) i.e. glass formation does
Na 2 O 100.0-62.0 not depend simply on the melt having a
33.5-28.5
high viscosity at or just below the melting
Li2O 100.0-57.3
BaO 83.0-60.2 point, nor is there a simple relationship
SrO 75.8-57.0 between glass stability and melting point.
MgO 57.0-55.8
81.0-71.8 5.6.2 Sub-Liquidus Immiscibility
100.0-55.5
in Binary Borate Glasses
ZnO 56.0-36.4
CdO 60.9-45.0 Information on immiscibility in borate
PbO 80.0-23.5
Bi2O3 78.0-34.7
systems has been reviewed by Macedo and
Simmons (1974). Shaw and Uhlmann
5.6 Borate Glasses 303

(1968) have shown that sub-liquidus im- 900

miscibility occurs in all alkali borate sys-


Liquidus^.
tems, as is shown for the Na 2 O-B 2 O 3 sys- ~ 700-
tem in Fig. 5-12.
Uhlmann and Shaw (1969) and Shaw | 60 °" 8 ~ 8 ^ ^Region of sub-

and Uhlmann (1969) have discussed •500-


whether the presence of immiscibility in " U)0-
Approximate glass
these glasses may have led to misinterpre- transition temperature
300-
tation of property-composition relation-
ships in earlier work. For such properties
6 L 8 12 16 20 U 28 32 36
as density, refractive index and thermal ex- Mol.% Na20
pansivity, this is unlikely. However viscos- Figure 5-12. Region of sub-liquidus immiscibility and
ity may be markedly affected by phase sep- liquidus curve for the system Na 2 O-B 2 O 3 (from
aration and by the nature of the separation Shaw and Uhlmann, 1968).
microstructure.

5.6.3 Structures of Binary Borate Glasses


The structures of alkali borate glasses
have been investigated by a number of
techniques and the results summarized by
Griscom (1978 b). Nearly all the results are (a) (b)
in agreement with a model first proposed
by Krogh-Moe (1969). Fig. 5-13 shows the
four groups which have been shown to be
present in the borate network, depending
on the glass composition. They are also
found in anhydrous crystalline borates of
similar composition. Note that all contain
both three- and four-co-ordinated borons.
The lines in Fig. 5-14 are derived by ap-
plication of the lever rule, giving the rela- (0
tive proportions of each group as a func-
Figure 5-13. The borate groups postulated as existing
tion of glass composition. The NMR in alkali borate glasses containing less than 34 mol%
results in particular support this simple R 2 O. (a) The boroxol group, (b) the pentaborate
model very well. Recent molecular dynam- group, (c) the triborate group, (d) the diborate group
ics calculations (Inoue et al., 1987) also (from Krogh-Moe, 1969).
confirm the existence of boroxol groups in
vitreous B 2 O 3 and of diborate groups in
borate glasses. ing specific polyborate groups in a glass.
Although a large body of results has sup- They found that the technique failed to de-
ported the Krogh-Moe structural model tect structural differences between lithium
and the interpretation of data on which chloroborate and simple lithium borate
it is based, Button et al. (1982) doubt if glasses even though the physical properties
NMR, in particular, is capable of identify- of the glasses are significantly different.
304 5 Oxide Glasses

1.0-

Figure 5-15. The fraction N 4 of boron atoms in four-


coordination in alkali borate glasses, o K 2 O; • Na 2 O;
A Li 2 O; +Rb 2 O; x Cs2O (from Bray and O'Keefe,
1963).

ties should vary so differently with compo-


sition. Fig. 5-16 shows high temperature
viscosity data for several R 2 O-B 2 O 3 sys-
0 0.1 0.2 0.3 0.4 0.5 0.6 tems (Shartsis et al., 1953; Kaiura and
Toguri, 1976). In the corresponding silicate
Figure 5-14. The results of 10B NMR measurements
of the fraction of borons in five distinguishable sites
glasses the viscosity decreases monotoni-
plotted as a function of R = x/(1 — x), where x is the cally with increasing R2O content.
molar fraction of Na 2 O in the sodium borate glasses. Clearly the effect of the alkali addition
A Three-coordinated borons in boroxol groups and depends markedly on temperature, sug-
'loose' BO3 triangles (B3), o three-coordinated borons gesting that temperature may also have a
in tetraborate groups (T3), + four-coordinated bo-
rons in tetraborate groups (T4), • three and four-co- marked effect on the melt structure. This
ordinated borons in diborate groups (D 3 and D 4 ). view is supported by the theoretical con-
The straight lines and the symbols with suffixes corre- siderations of Araujo (1979, 1983) and by
spond to predictions from Krogh-Moe's theory (1969) high temperature measurements of optical
(from Jellison and Bray, 1978 a). basicity (Duffy and Grant, 1975). It seems
very likely that the value of N 4 , the frac-
tion of boron atoms in four-fold coordina-
Fig. 5-15 shows some early NMR results
tion decreases with increasing tempera-
in which the fraction of four coordinated
ture.
boron atoms is plotted as a function of
Fig. 5-17 shows the effect of composition
alkali content. Recent X-ray diffraction
on thermal expansion for the alkali borate
studies (Herms et al., 1986) appear to be in
glasses. The shape and position of the min-
agreement with this interpretation.
imum depends on the temperature range
over which the expansion coefficient is de-
5.6.4 Properties
termined (Ahmed et al., 1985; Mader and
It is not surprising, considering the dif- Loretz, 1978). It is suggested that the initial
ferent structural effects of R2O additions in reduction in expansion coefficient in the
silicate and borate melts that their proper- 0-20 mol% alkali region is due to the re-
5.7 Borosilicate Glasses 305

placement of BO3 triangles by BO4 tetra-


hedra, increasing the degree of three-di-
mensional bonding in the structure. The
increase in expansivity above 35 mol% al-
kali is due to the formation of non-bridg-
ing oxygens.

5.6.5 Technological Applications


of Borate Glasses
These are very limited. Borate optical
glasses containing high percentages of rare
earth oxides are used to manufacture lens
systems with high numerical aperture and
low spherical aberration (Meinecke, 1959).
Other applications are as solder glasses,
for making vacuum-tight seals between sili-
cate glass components without risking their
distortion during sealing. Solder glasses
based on the PbO-SiO 2 system are suit-
30 U)
Mol.7o R20 able for joining glass and/or metals having
an expansivity of about 90 10" 7 o C" 1 .
Figure 5-16. Isothermal viscosity curves for alkali bo-
rate glasses - all systems show similar trends (from
Materials with an expansivity of approxi-
Shartsis et al., 1953). mately 5 0 - 1 0 " 7 o C " 1 may be joined using
solder glasses based on the ZnO-B 2 O 3
system (Frieser, 1975).

5.7 Borosilicate Glasses


The ternary system Na 2 O-B 2 O 3 -SiO 2
forms the basis of a number of glasses of
considerable technological importance.
They include the glass commonly known
as Tyrex', used for chemical apparatus and
ovenware, a series of glasses used in the
electronics industry to make seals to
metals and other materials (Volf, 1961;
Kohl, 1967; Espe, 1968) and glasses used
for the vitrification of nuclear fission prod-
uct wastes (Hench, 1958 b). At a given al-
0 5 10 15 20 25 30 35 /.0
kali content, the addition of boric oxide to
Mol.%, R20 a silicate glass markedly reduces the ther-
Figure 5-17. Thermal expansion coefficients of alkali
mal expansion coefficient and enhances the
borate glasses as a function of composition (from chemical durability, especially to attack by
Uhlmann and Shaw, 1969). acids.
306 5 Oxide Glasses

5.7.1 Thermal Expansion Coefficient 5.7.2 Viscosity

Fig. 5-18 shows the effect of B 2 O 3 con- Tait et al. (1984) have determined the
tent at various levels of Na 2 O content on viscosity-temperature curves of 16 ternary
the expansion coefficient (Streltsina, 1967; compositions in the system over the tem-
Mazurin et al., 1969). These are mean val- perature range 900 to 1500°C. The com-
ues over the range 20-300°C It is clear positions were in the range 5-35 Na 2 O,
that variation in the alkali content has less 5-35 B 2 O 3 , 45-80 SiO2 mol%. Polyno-
effect on the expansion coefficient the mials were fitted to the viscosity-tempera-
higher the B 2 O 3 content. The borosilicate ture data and these were used to plot vis-
glasses of technical importance have expan- cosity contours on the triangular compo-
sion coefficients in the range 30-80 • 10" 7 . sition diagram. Fig. 5-19 shows the viscos-
ity contours at two temperatures.

5.7.3 Structure

The results of several NMR investiga-


tions agree that when R ( = mol% Na 2 O/
mol% B 2 O 3 ) is less than 0.5, the additional
oxygen atoms introduced with the Na 2 O
are used entirely to convert BO3 units to
BO 4 units i.e. the glasses behave as if they
were sodium borate glasses with the silica
acting as an inert diluent.
Fig. 5-20 shows that above R = 0.5, the
value of N 4 , the fraction of boron atoms in
BO4 units, varies with R in a way which
depends on composition and in particular
on the value of the ratio K = mol% SiO 2 /
mol% B 2 O 3 . Yun and Bray (1978) postu-
late that for 0.5<i?<i? max , the added
Na 2 O is used solely to convert diborate
groups into (BSi 4 O 10 )" 1 units (a unit
found in the mineral Reedmergnerite,
Na 2 O • B 2 O 3 • 6SiO 2 ). This process con-
tinues until all the SiO2 has been taken
up in Reedmergnerite units. When further
Na 2 O is added beyond R = Rmax, the alkali
50
is divided between the borate and silicate
Mol.% B203 units in proportion to the amounts of
B 2 O 3 and SiO2 present in the glass. If these
Figure 5-18. Effect of B 2 O 3 content on the thermal
expansion coefficient of Na 2 O-B 2 O 3 -SiO2 glasses
relatively simple assumptions are accepted,
at various Na 2 O contents (data from Streltsina, 1967, the results shown in Fig. 5-20 can be fully
and Mazurin et al., 1969). accounted for.
5.7 Borosilicate Glasses 307

1200°C
0.8

0.7 %

Figure 5-19. Viscosity con-


tours at 1050 °C and
1200°C for melts in the
system Na 2 O-B 2 O 3 -SiO 2
0.2 0.3 0.4 0.5 0.6 (from Tait et al., 1984).
B203

that running almost parallel to the silica-


boric oxide side of the diagram.
0.8-
Heat treatment below the miscibility
temperature results in a separation texture
which depends on the temperature and
time of heat treatment. The properties of
0.6-
the resulting material are greatly affected
by the separation, especially when the
high-silica phase is continuous (Mahoney
0.4-
et al., 1974). Fig. 5-22 shows the large in-
crease in viscosity with time which results
as phase separation takes place.
Heat treatment of glasses with composi-
0.2- tions in the immiscibility region produces a
texture consisting of two interconnecting
phases, one consisting largely of a sodium
borate glass (Na 2 O • 2.4B 2 O 3 • 0.16 SiO2)
and the other almost pure silica. The
0.5 1.0 1.5 2.0 2.5 3.0
R (mol%Na 2 0/mol% B203) sodium borate phase can be leached out
completely by immersing the material in
Figure 5-20. The fraction N 4 of boron atoms in BO4
units versus K=mol% Na 2 O/mol% B 2 O 3 for vari- acid. After drying and heat treatment at
ous values of K = mol% SiO 2 /mol% B 2 O 3 . A K = 0; 900-1200 °C, the silica skeleton densifies
A K = 0.5; o K = 1; • K = 2; n K = 3 (from Bray, 1978). to a transparent glass containing about
96 wt.% silica and with properties very
similar to those of silica glass itself. This
material, 'Vycor', a product of Corning
5.7.4 Sub-Liquidus Immiscibility
Glass Works, was patented by Hood and
Fig. 5-21 due to Haller et al. (1970) Nordberg (1938), many years before sub-
shows the regions of sub-liquidus immisci- liquidus immiscibility had been studied in
bility in the Na 2 O-B 2 O 3 -SiO 2 ternary detail and its nature appreciated. Detailed
system. The region of greater importance is accounts have been given by Kreidl (1983)
308 5 Oxide Glasses

Figure 5-21. Region of sub-


\ liquidus immiscibility in
theNa 2 O-B 2 O 3 -SiO 2
system. In the shaded
region three amorphous
phases co-exist (from
Haller et al., 1970).
10 60 BO 100
Mol.% SiO2

and Volf (1961) of the various stages in the 5.8 Aluminosilicate Glasses
manufacture of this material.
There are also interesting and important Table 5-5 gives the compositions of a
applications for the porous silica skeleton number of commercial aluminosilicate
material produced by acid leaching the glasses. They are used in situations where a
phase-separated glass. These include uses high softening point, a high electrical resis-
as carriers for enzymes and other catalysts, tivity and/or good resistance to chemical
desalination membranes etc. (Phillips attack by aqueous solutions are required.
etal., 1974; Janowski and Heyer, 1982; Many fibreglass compositions belong to
Schnabel and Langer, 1989). this group of glasses.
Glasses in the systems Li 2 O-Al 2 O 3 -
SiO2 and MgO-Al 2 O 3 -SiO 2 are made
for subsequent conversion into important
classes of glass ceramics (Strnad, 1986).
Aluminosilicate melts are also of interest
to geochemists and metallurgists (volcanic
glasses and some metallurgical slags).

5.8.1 The Alumina-Silica System


Much information exists on the region
of stable and metastable immiscibility in
alkali- and alkaline earth silicate systems.
It has proved more difficult to investigate
metastable immiscibility in the alumina-
silica system. Liquidus temperatures across
10 10* the system are high and, in the region
Time (min)
above 30mol% alumina, glasses can be
Figure 5-22. Effect of time of heat treatment on the
viscosity at 560 °C and 600 °C for a glass of composi-
made only by very rapid quenching. The
tion 70mol% SiO2, 23mol% B 2 O 3 , 7 mol% Na 2 O phase diagram is shown in Fig. 5-23 to-
(from Mahoney et al., 1974). gether with the region of metastable im-
miscibility as determined by McDowell
and Beall (1969).
Takamori and Roy (1973) have ex-
pressed doubts as to whether the immisci-
bility region has been determined with suf-
5.8 Aluminosilicate Glasses 309
Table 5-5. Compositions of commercial aluminosili- ficient accuracy. On the other hand Risbud
cate glasses.
and Pask (1977) were able to show, by ther-
1 2 3 4 modynamic methods, that one should ex-
pect an immiscibility region in the position
SiO2 51.2 52.0-56.0 60.0-70.0 59.0-64.0 observed by McDowell and Beall and pos-
A12O3 22.6 12.0-16.0 0.0- 5.0 3.5- 5.5
B2O3 8.0-13.0 6.5- 7.0
sibly also a second region at higher alu-
1.5
P2O5 4.5 mina contents.
MgO 5.4 0.0- 6.0 2.5- 3.5 Jantzen et al. (1981) have used small an-
CaO 9.0 16.0-25.0 0.0-10.0 13.5-14.5 gle neutron scattering to study the kinetics
BaO 5.3 of phase separation in rapidly quenched
R2O 1.0 0.4- 0.7
glasses in the system. They confirmed the
ZrO 2 15.0-20.0
TiO 2 0.0- 5.0 existence of a metastable immiscibility re-
gion in the position reported by McDowell
1 High softening point glass for mercury arc dis- and Beall (1969) but with a much lower
charge lamps. critical temperature.
2 Glasses 2, 3 and 4 are fiberglass compositions. 2 is
E glass, resistant to neutral and acidic solutions
and used in making glass-reinforced plastics. 3 is a 5.8.2 Sodium Aluminosilicate Glasses
composition resistant to attack by highly alkaline
solutions. It is used in making glass fiber reinforced Glasses in this ternary system have at-
cement (Proctor, 1985). tracted considerable interest, not because
they have any great technological impor-
tance but on account of the marked
changes in the dependence of properties on
composition which are observed on pass-
ing across the line in the ternary composi-
tion diagram defining a Na 2 O/Al 2 O 3 ratio
2000* of 1. Two well known examples are shown
/corundum* in Figs. 5-24 and 5-25. Fig. 5-24 shows the
/ liquid
Si02+liquic lines of equal refractive index (isofracts) in
1800^
mullite* liquid the system and Fig. 5-25 shows the effect of
composition on the activation energy for
16002-
d.c. conduction. These and similar results
/ \ corundum* suggest that they might have a simple ex-
/ • • \ mullite SS
/ • • \
/ : '• \ planation in terms of glass structure.
• \
\
/ \ There is general agreement that when
uoo* \
\
/ j • \ the Al/Na ratio is significantly less than 1,
\ -mullite SS
\
each Al 3+ ion added substitutes for a Si 4+
1200^ \ ion in the network and two non-bridging
: \ \ ions are eliminated. The Al 3+ ion and a
: \
:
:
\
I
nearby Na + ion are together electrostati-
-l \

30

50
\

70 90
cally equivalent to one Si 4+ ion. Thus local
Mol.% Al 2 0 3 charge balance in the network is main-
Figure 5-23. The Al 2 O 3 -SiO 2 phase diagram show-
tained. It is possible to envisage this pro-
ing regions of metastable immiscibility (from Mc- cess continuing with increasing alumina
Dowell and Beall, 1969). content up to Al/Na = 1 at which point the
310

account for the property-composition re-


lationships described above. However
Lacy (1963) argued that the formation of
(A1O6)3" groups was unlikely on grounds
of their large packing requirements. He
proposed instead the formation of 'triclus-
ters' consisting of, for example, one A1O4
and two SiO4 tetrahedra sharing a com-
mon corner i.e. with one three-coordinated
oxygen ion. Such groups exist in some
crystalline silicates, but as yet no direct
structural investigation has shown conclu-
sively that they exist in glasses. Note that
0 50 100 such an arrangement breaks Zachariasen's
NQ 2 O NQ 2 0 Al 2 0 3 rule 3.
weight %> A 2 0 3
Recent results have tended to cast
Figure 5-24. Lines of equal refractive index of glasses doubts on the Day and Rindone model
in the system Na 2 O-Al 2 O 3 -SiO 2 (from Schairer and
Bowen (1956); reprinted by permission of Americal
(1962). Smets and Lommen (1981b) have
Journal of Science). used X-ray photoelectron spectroscopy to
investigate glasses in the system 0.2 Na 2 O,
x A12O3, (0.8-x) SiO2. Their results show
glass would contain no non-bridging oxy- that the signal due to non-bridging oxy-
gens. gens disappears at x = 0.15 i.e. at Al/Na
Day and Rindone (1962) proposed that = 0.75. They suggest that even below the
beyond this point any further Al 3+ ions equivalence point of Al/Na = 1, some Al3 +
introduced will be six-coordinated by oxy- ions are probably incorporated into the
gen and behave as network modifiers. It structure as (A1O6)3~ octahedra. They rec-
has been proposed that such a change ognize that their results make it difficult to
in behaviour, or something like it, could account for the abrupt changes in physical
properties described above but make a
comment which reflects our limited under-
standing of the relationship between glass
properties and structure:
"It should be pointed out that there is
often no distinct relation between the phys-
ical properties of a glass and its short range
structure. A notorious example of this is
found with borate glasses."
McKeown (1987) studied by the energy
dispersive X-ray technique, Raman scatter-
0.5 ing, EXAFS and XANES a series of glasses
containing 75 mol% SiO2 with Al/Na
Figure 5-25. Effect of composition on the activation ranging from 0.02 to 1.61. He concludes
energy for DC conductivity in the system Na 2 O • that all the Al3 + ions are tetrahedrally co-
• x A12O3 • 2 (4-x) SiO2 (from Isard, 1959). ordinated throughout the series and sug-
5.9 Phosphate Glasses 311

gests therefore that since the local co-ordi- glasses). These are used for the treatment of
nation environments do not change, longer crops and animals suffering from trace ele-
range structural changes must be responsi- ment deficiences (Knott, 1989).
ble for the property changes. For example, 3. Phosphate glasses doped with halides
some tetrahedra may link across rings and have high ionic conductivities and are be-
three-coordinated oxygens may form at ing studied for battery applications (Ra-
these links (as proposed by Lacy (1963)). vaine, 1985).
On the other hand Klonowski (1983), on 4. A small percentage (6%) of P 2 O 5 is an
the basis of refractive index and ESR mea- essential component of 'Bioglass™', a ma-
surements, appears to favour the original terial being used in prosthetic applications
Day and Rindone model (1962). Thus al- (Hench and Spilman, 1985).
though there are reasons to doubt the Day 5. Some glass-ceramics use the oxide as
and Rindone model, as yet there is no gen- a nucleating agent (Strnad, 1986).
erally accepted alternative. 6. Some low melting phosphate compo-
An example of a change in long range sitions have been studied with the inten-
order in the structure (though not neces- tion of producing articles from them using
sarily of the type envisaged by McKeown standard polymer-processing equipment
(1987)) arises in the melting of the com- (Ray, 1978).
pounds NaAlSi3O8 and KAlSi 3 O 8 . In the Some of these applications are referred
crystalline materials, the SiO4 tetrahedra to again later.
are joined to form four-membered rings.
Taylor and Brown (1979) showed by X-ray
5.9.1 Phosphorus Pentoxide
diffraction that six-membered rings are
present in the glass, indicating that a con- All forms of the oxide, both crystalline
siderable structural rearrangement must and vitreous, react readily with water.
take place on melting and on crystalliza- Consequently the oxide glass is of no prac-
tion. This fact together with the relatively tical value.
low melting points of the compounds and There are three crystalline forms, all
their high viscosity at the melting point having structures based on the PO 4 tetra-
may explain why they are so difficult to hedron. In all of them one oxygen is non-
crystallize (Schairer, 1951; Cranmer and bridging. Crystals of the hexagonal form
Uhlmann, 1981). melt at 422 + 6 °C, the liquid formed poly-
merizing rapidly. The tetragonal form
melts at 580 + 5 °C to form a very viscous
5.9 Phosphate Glasses liquid which can readily be superheated to
temperatures well above the melting point.
Small quantities of phosphate glasses The melts made from all three crystalline
and P2O5-containing glasses are used in a forms can easily be supercooled to form a
number of applications: glass, the properties of which depend on
1. Aluminophosphate laser glasses con- the crystalline form from which it was
taining Nd 3 + in high power laser fusion made. This suggests that the attainment of
facilities (Jiang et al., 1986; Toratoni et al., equilibrium in the melt is sluggish. Cormia
1987). et al. (1963) have studied the rates of melt-
2. Phosphate glasses containing transi- ing and crystallization of the tetragonal
tion metal oxides (controlled release form.
312 5 Oxide Glasses

5.9.2 Regions of Glass Formation Table 5-6. Regions of glass formation in binary phos-
in Binary Phosphate Systems phate systems (Imaoka, 1962).

Information on regions of glass forma- Maximum percentage of second oxide


tion quoted in the literature should be 47.0
treated with reserve because of uncertainty Na 2 O 60.0
with regard to the amount of water re- Li2O 60.0
tained in the melt. The same applies to BeO 66.0
property values, which are also markedly MgO 60.0
CaO 56.0
affected by the amount of water retained.
SrO 56.0
However it is clear that the regions of glass BaO 58.0
formation in many binary phosphate sys- Ag2O 66.0
tems are very extensive and regions of im- T12O 50.0
miscibility, which are common in alkaline ZnO 64.0
earth borate and silicate systems, are rarely CdO 57.0
found in the corresponding phosphate sys- PbO 62.0
tems.
Table 5-6 gives Imaoka's results (1962)
for the maximum percentage of the second
oxide in glasses in a number of binary sys-
tems (melted on a 3 g scale in platinum).
Extensive regions of glass formation also
exist in the binary systems with the oxides
V2O5, TeO2, WO 3 and MoO 3 .

5.9.3 Properties of Binary Phosphate


Glasses
Fig. 5-26 shows the variation with com-
position of the thermal expansion coeffi-
cient of glasses in the systems R 2 O-P 2 O 5
(Takahashi, 1962) and RO-P 2 O 5 (Elyard
and Rawson, 1962). Fig. 5-27 shows Ray's
data (1974) for the Tg values of alkali- and
alkaline earth metaphosphate glasses.
Other properties are given in Mazurin
etal. (1985).
Physical property data for phosphate 6-
glasses is of little value without detailed
information about the melting schedule 0 20 &0 60
Mol.7o (R2O.RO)
and the raw materials used. It is now well
known that phosphate glasses retain ap- Figure 5-26. Effect of composition on thermal expan-
sion coefficient of some binary phosphate glasses.
preciable percentages of water, to an extent (Data for R 2 O-P 2 O 5 glasses from Takahashi (1962);
which depends on the composition and on data for RO-B 2 O 3 glasses; from Elyard and Rawson
the time and temperature of melting. (1962)).
5.9 Phosphate Glasses 313

of water, 10% being not uncommon and


600- values as high as 30% having been re-
Mg ported. It is worth noting that very high
~- 500-
water contents can also be obtained in sili-
5 cate glasses, but only by melting under
"^ DQ
high pressures of water vapour. As in the
1" 600- phosphate systems, the presence of com-
bined water has a large effect on glass
11011

Li

1 300- properties.
cr
C3
K A number of investigations have shown
that the degree of cross-linking in water-
200- i
containing phosphate glasses and its effect
50 60 70 80
Oxygen density g-atom litre" 1 on glass properties can be calculated or
Figure 5-27. Effect of composition on the Tg values of interpreted using theories developed in the
alkali and alkaline earth metaphosphate glasses (from field of organic polymers (Eisenberg and
Ray, 1974). Sasada, 1965; Ray et al, 1973a, b, 1976;
Ray, 1978; Furdanowicz and Klein, 1983;
Gray and Klein, 1983).
By melting for long periods of time the
water content can be reduced with a
5.9.4 Multi-Component Phosphate Glasses
marked effect on glass properties. Thus
for a multicomponent glass containing Ray et al. (1973 a, b, 1976) have carried
70mol% P 2 O 5 , initially melted at 400 °C, out a wide-ranging program to develop
Ray and Lewis (1972) found the water con-
tent to be 4.5% and the transformation
temperature 119°C. Samples taken during
a subsequent 'refining' at 700 °C showed 240-
the water content decreasing to 0.3% and /
the Tg rising to 256 °C over a period of 96 h. 220-
Fig. 5-28 shows the transformation tem- /
perature plotted against the cross-link den- "^200-
/
sity, as calculated from the composition
(taking into account the water content). s 180-
The glass as initially melted at 400 °C dis-
solved in water to form a clear highly vis- ~ 160- So
cous solution. The material heated at
700 °C, however, was no longer soluble in
=>
*-*
a
r
r
cold water and dissolved only partly in I5 uo- /
boiling water. The changes in both the
" 120<
physical and chemical properties are
clearly related and reflect the effect of pro-
longed melting in increasing the cross-link- i I
0.2
i
0.3 U
I
0.5
I
3 0.1
ing by the elimination of water. Cross-link density
Some phosphate glasses have been Figure 5-28. Change in Tg with increasing cross-link-
shown to contain much higher percentages ing density (from Ray and Lewis, 1972).
314 5 Oxide Glasses

low-softening glasses of good chemical cross section, low non-linear refractive in-
durability which can be fabricated into dex and satisfactory mechanical and chem-
shapes by standard equipment used in the ical properties.
plastics industry. The most promising Additions of B 2 O 3 and A12O3 increase
compositions had a Tg of about 170°C. The the degree of cross-linking in the glasses
incorporation of 5 mol% B 2 O 3 signifi- and some borophosphate and alumino-
cantly increased the durability without in- phosphate glasses have physical and chem-
creasing Tg. ical properties similar to those of commer-
Spierings et al. (1981) have shown that cial silicate glasses.
one of Ray's compositions, made from ul-
tra-high purity materials, may be suitable
5.9.5 Structure
for use as an optical communication fibre
material. In the limited region of glass formation
Controlled-release glasses dissolve at a on the modifier-rich side of the metaphos-
controlled rate to release transition metal phate composition, interesting structural
additives and other active materials which information can be obtained by paper
they contain. Knott (1989) has made wide chromatography. Summaries of this work
use of multi-component phosphate glasses have been published by Van Wazer (1958)
for this purpose. and Westman (1960). Fig. 5-29 shows the
An important application of alumino- results for Na 2 O-P 2 O 5 glasses (Westman
phosphate glasses is in making the large and Crowther, 1954; Westman and Garta-
laser amplifier discs which have been used ganis, 1957). The curves give the percent-
in several high power laser fusion facilities. age of the total phosphorus present in
They are suitable for this application be- chain molecules of various lengths i.e. with
cause of their large stimulated emission n values ranging from 2 to 9. The curve HP

•5 10-
Figure 5-29. Constitution of
sodium phosphate glasses as de-
termined by paper chromatogra-
phy (from Westman, 1960).
T"
5 k 3
Number average chain length, n
5.10 Germanate Glasses 315

gives the percentage present in linear 5.10 Germanate Glasses


molecules for which n is greater than 9 and
that labelled C gives the percentage present Glasses containing high percentages of
in cyclic molecules. The number average germania are rarely, if ever, used. The ox-
chain length, n*9 is given approximately by: ide is expensive and the glasses have little
: to offer in the way of properties that can-
= 2/(Na/P-l) (5-4)
not be obtained in other ways. The oxide
Thus at the metaphosphate composition has, however, been used instead of silica as
(Na = P), ?2* is infinite and is 1 at the or- a minor constituent to improve the stabil-
thophosphate composition (Na = 4 P). As ity against devitrification of calcium alumi-
the Na 2 O content is reduced towards the nate infrared transmitting glasses (Sec.
metaphosphate composition, the propor- 5.11). The benefit is a slight shift of the long
tion of long chain phosphates gradually wavelength transmission cut-off further
increases at the expense of the short chain into the infrared. The oxide is also used as
anions. a minor constituent to increase the refrac-
Westman (1960) suggests that the pres- tive index in silica-based material for com-
ence of short chain molecules in composi- munication fibres.
tions just on the high-Na2O side of the
metaphosphate composition indicates that 5.10.1 Germanium Dioxide Glass
a dynamic equilibrium exists in the melt
The melt is very viscous (Fig. 5-10) and
between the various anion species. Unless
readily forms a glass on a scale of many
the time of melting is very short, the equi-
grams. The melting and crystallization ki-
librium should be independent of the na-
netics have been studied in detail by
ture of the starting materials.
Vergano and Uhlmann (1970 a, b) who ob-
Results are also available for other bi-
served that the rate of crystallization was
nary and more complex alkali phosphate
affected by the stoichiometry of the mate-
systems. It is interesting that in the mixed
rial. Oxygen deficient material crystallizes
alkali systems, glasses can be made with
more rapidly than the stoichiometric, the
remarkably high alkali contents e.g.
opposite trend to that observed for silica.
72mol% R 2 O (ft* = 1.25). Such glasses
This behaviour of GeO2 may be related to
consist predominantly of small anionic
the fact that the oxygen deficient melt has
groups i.e. of mixtures of orthophosphate
a lower viscosity.
and pyrophosphate anions.
A limited amount of work by paper
5.10.2 Regions of Glass Formation
chromatography has also been carried out
in Germanate Systems
on calcium and zinc phosphate glasses
(Meadowcroft and Richardson, 1965) with Imaoka (1962) has determined the re-
similar results. gions of glass formation in a number of
In borophosphate glasses, Scagliotti binary systems, melting on a scale of 1 - 3 g
et al. (1987) have shown by Raman spec- and allowing the melt to cool in the
troscopy how the BO4 groups act as links crucible (Table 5-7).
between the phosphate chains with a con- Nassau and Chadwick (1982) studied
sequent increase in Tg. Villa et al. (1987) glass formation in 21 binary melts of the
have reported MAS NMR results on the composition MOX • 9 GeO2 (melted in a
same series of glasses. platinum crucible and water quenched).
316 5 Oxide Glasses

Table 5-7. Regions of glass-formation in binary ger- manates e.g. Na 4 Ge 9 O 2 0 and in the tetrag-
manate systems (Imaoka, 1962). onal form of the crystalline oxide. The
Second oxide Region of glass formation (mol%) change of Ge co-ordination with composi-
tion is shown by the XAFS and XRD work
Li2O 0-23.8 of Sakka and Kamiya (1982) on alkali ger-
Na 2 O 0-38.0 manate glasses, by XRD on Na 2 O-GeO 2
K2O 0-59.5
melts (Kamiya et al., 1986), and by X-ray
CaO 15.5-35.5
SrO 14.0-39.0
chemical shift measurements on N a 2 O -
BaO 0-10.0 and 17.5-29.6 GeO 2 glasses (Yin et al., 1984).
T12O 0-47.5 Smets and Lommen (1981 a) used photo-
ZnO 0-48.0 electron spectroscopy, a technique sensi-
PbO 0-57.0 tive to the presence of non-bridging oxy-
Bi2O3 0-34.0 gens, to study alkali germanate and alkali
silico-germanate glasses. They concluded
that up to 20 mol% alkali, the co-ordina-
Only a few systems gave clear glasses with tion number of some of the Ge ions is
no sign of phase separation (M = Rb, Cs, changed from 4 to 6. Only beyond that
Tl, Pb, Bi, Sb, Ti). Some partly crystallized composition are non-bridging atoms
(M = Sr, Ba, Zn, Ga, Mo, W) whilst others formed. Their conclusions are similar to
showed excessive vaporization or could those obtained earlier by Raman spectros-
not be melted. Three- and four-component copy (Verweij and Buster, 1979) and may
glasses were found to be much more stable. be summarized as follows:
Murthy and Scroggie (1965) have shown x = 0-0.18 GeO 6 groups are formed
that there are extensive regions of glass for- with no non-bridging oxy-
mation in the alkali-aluminogermanate gens,
glasses, especially those containing Na 2 O
x = 0.18-0.33 addition of alkali results
and K 2 O and that the glass-forming region
in the breakdown of some
is bounded on one side by the R2O/A12O3
GeO 6 , octahedra with one
tie line. This observation is at variance
NBO being formed per oc-
with that of Trojer and Geyer (1972) who
tahedron,
were able to study the effects of composi-
x = 0.33-0.5 germanate and silicate
tion on melt viscosities and glass refractive
glasses are isostructural in
indices for compositions on both sides of
this region.
the line.
(In the above, x represents the mole frac-
tion of R 2 O in the glass.)
5.10.3 Structure
In these simple glasses, the maximum
Investigations have been carried out, value of N 6 , the fraction of Ge atoms in
using various techniques, to study the co- 6-coordination, is about 0.25.
ordination number of germanium in ger-
manate glasses and melts. All the germa-
5.10.4 Properties
nium ions are four-coordinated in GeO 2
glass (Desa et al, 1988), but the addition of Structural changes of the kind described
alkali converts some to sixfold co-ordina- in the previous section were earlier inferred
tion. The higher co-ordination number is from studies of the effects of composition
also found in some crystalline alkali ger- on the properties of germanate melts and
5.12 Tellurite Glasses 317

glasses (Ivanov and Epstropiev, 1962; is for a 20 mg scale of melting, the melt
Riebling, 1963 a, b). Thus in the R 2 O - cooling freely in air.
GeO 2 systems, there are maxima at be- The addition of ca. 5% of silica or ger-
tween 10 and 20 mol% R 2 O in the curves mania greatly increases the stability so that
relating density or refractive index to com- glass formation becomes possible on a
position (Murthy and Ip, 1964). scale of many grams (Stanworth, 1948 a;
More recent property studies which in- Sun, 1946, 1949). The aluminate glasses
clude structural interpretation of the re- transmit to somewhat longer wavelengths
sults are those of Riebling (1972) of (Ag,Tl) in the infra-red than do the silicates and,
aluminogermanates, Riebling and Kotian when vacuum melted to remove the IR ab-
(1973) of thallium germanosilicates, Rieb- sorbing - O H impurity, they have impor-
ling (1973) of (Na, K, Ag, Tl) germanates tant applications in various IR detection
and Osaka et al. (1986) of alkali ger- systems, provided that the emitter is at a
manates. relatively high temperature. The commer-
Trojer and Geyer (1972) determined the cial glasses can be made on a scale of kilo-
activation energy for viscous flow of melts grams (Worrall, 1968). The development of
and the refractive indices of glasses in the the manufacturing technology has been de-
R 2 O aluminogermanate systems with a scribed by Davy (1978).
constant GeO 2 content of 60 mol% and The stability of the glasses is also im-
with the R2O/A12O3 ratio increasing and proved by making the composition more
crossing the R2O/A12O3 = 1 line. The ef- complex and in this way Florence et al.
fects observed were very similar to those in (1955) and Hafner et al. (1958) were able to
the corresponding aluminosilicate systems, produce silica-free glasses on a commer-
which have been interpreted in terms of a cially useful scale. Elimination of the silica
change in the co-ordination number of the results in a useful improvement in the long
Al (Sec. 5.8.2). There was no indication in wavelength IR transmission.
these compositions of any change in the The glasses require high melting temper-
co-ordination number of germanium. atures (ca. 1400°C) and have high Tg tem-
Other property-composition studies in- peratures (ca. 800 °C). Their thermal ex-
clude Topping et al. (1974a) on PbO-GeO 2 pansion coefficients are similar to those of
glasses, Topping et al. (1974 b) on P b O - commercial soda-lime-silica glasses.
GeO 2 SiO2 glasses and Nassau and Chad- Glass formation also occurs in the re-
wick (1983) on (PbO, T12O, Bi 2 O 3 )-GeO 2 lated CaO-Ga 2 O 3 system (Baynton et al.,
glasses. 1957 b; Wichard and Day, 1984). A number
of investigations have been made on this
system and especially on the gallosilicate
5.11 Aluminate Glasses glasses with interesting results. However
there are no indications that these glasses
Glasses in the CaO-Al 2 O 3 system were are of technological interest.
discovered in the course of phase diagram
studies of that system and of the ternary
MgO-CaO-Al 2 O 3 system (Sheperd et al., 5.12 Tellurite Glasses
1909). Glass formation is possible in small
melts (a few mg) when rapidly cooled. The Tellurite glasses were first studied in de-
region of glass formation shown in Fig. 5-3 tail by Stanworth (1952, 1954). They are
318 5 Oxide Glasses

easily prepared by melting at low tempera- The chemistry of TeO2 indicates that it is
ture - usually below 1100 °C. The melts are an acidic oxide. It forms a number of crys-
very fluid and are easily homogenized. For talline compounds with basic RO and R 2 O
many compositions, specimens ranging up oxides but does not form compounds or
to tens of grams can be made simply by low melting point melts with SiO2. How-
casting the melt into a metal mould. The ever it does form glasses with the other
colour of the glass depends on the purity of glass-forming oxides B 2 O 3 , P2O5 and
the raw materials used but it is usually pale GeO 2 . For these three systems, the ranges
yellow. Their most notable properties are of glass formation are (Vogel et al., 1974 d):
the high refractive index (up to 2.3) and 10-100 mol% GeO 2 ,
high thermal expansion coefficient (up to 2-100mol% P 2 O 5 ,
250 • 10~7 C" 1 ). Transformation tempera- 12-100mol% B 2 O 3 .
tures are low. Resistance to atmospheric The useful range of glass formation is
attack is generally good. Technological ap- limited by immiscibility in the GeO 2 - and
plications have been limited and only two B2O3-systems. In the former, immiscibility
or three glasses of high TeO2 content are is observed in glasses above 30 mol%
commercially available as optical glasses. GeO2 and in the latter above 26.4 mol%
Although Te forms two oxides, TeO2 B 2 O 3 . Immiscibility in the TeO 2 -B 2 O 3
and TeO3, and corresponding oxysalts, the system has been studied in detail by Burger
glasses are based on the lower oxide. The et al. (1984).
structures of several crystalline tellurites Extensive studies to determine the re-
have been determined and the results used gions of glass formation have been carried
to guide the interpretation of structural out by Imaoka (1962) and more recently by
studies of the glasses. Vogel et al. (1974, a, b, c, d) and Kozhu-
karov. et al. (1983). Glass formation has
5.12.1 Glass Formation been reported in a very large number of
in Tellurite Systems binary and ternary oxide systems with
It is uncertain whether or not pure TeO2 glasses being made on such a scale as to
forms a glass. Stanworth (1954) originally make possible their practical application,
believed it did, but the glass in question should the need arise. The systems studied
had been melted in an alumina crucible include binaries of TeO2 with:
and was found to contain several percent 1. Alkali and alkaline earth oxides
of dissolved alumina which stabilizes the (Vogel etal., 1974 a).
glass. When the experiment was repeated 2. The group: ZnO, A12O3, T12O, PbO,
using a gold crucible, the melt devitrified. Nb 2 O 3 , Ta 3 O 3 , WO 3 , La 2 O 3 , TiO 2 , ThO 2
However Bridge et al. (1986) report that a (Vogel etal., 1974b).
TeO2 glass can be prepared, melted in alu- 3. Transition metal oxides (Kozhukarov
mina but containing as little as 1.5% of the etal., 1978).
oxide. They discount the significance of the Amongst the more stable glasses are
alumina contamination but stress the im- those studied earlier by Stanworth i.e.
portance of the temperature at which the those in the systems: BaO-TeO 2 (8-35.7
melt is cast. To obtain a "pure" TeO2 glass, mol% BaO), PbO-TeO 2 (12.8-22.6 mol%
the melt should be cast at as low a temper- PbO), WO 3 -TeO 2 (8.5-44.0 mol% WO3)
ature as possible, when it is relatively vis- and V 2 O 5 -TeO 2 (7.5-58.0 mol% V2O5).
cous. Regions of glass formation are limited in
5.13 Vanadate Glasses 319

systems containing the alkaline earth ox-


ides (other than BaO) and no glasses could
o
be made in the system containing CaO.
Glass formation was also absent from bi-
nary systems containing Cr 2 O 3 , Fe 3 O 4 , o
NiO andNi 2 O 3 .
It is remarkable that amongst the forty
or so binary systems investigated, only six
showed no sign of glass formation. The
glasses of Vogel, Kozhukarov et al. were 6 6
melted in gold or platinum crucibles on a
Figure 5-30. (a) TeO4 and (b) Te2O6 structural units
scale of 20-100 g and cooled relatively (from Johnson et al., 1986).
slowly (8-10°C s"1) through the transfor-
mation range.
Glass formation has been reported in
many binary systems containing halides TeO2. This unit, it is suggested, should be
and sulphates (Vogel et al., 1974 c). The use considered to be a distorted trigonal bi-
of chlorides or bromides made glass-for- pyramid. How the units are joined together
mation easier than when the correspond- is not clear.
ing oxides were used. Their summary of structural studies of a
Vogel (1985) gives a useful summary of variety of binary tellurite glasses shows
the regions of glass formation in the binary that many kinds of structural unit have
systems. been proposed, all with the tellurium atom
From this account of glass formation in asymmetrically placed relative to the adja-
binary systems, it is not surprising that cent oxygens (Fig. 5-30).
there should be extensive regions of glass In the V 2 O 5 -TeO 2 system, there is a
formation in many ternary and quaternary change in the co-ordination number of the
systems. Work on these more complex sys- Te atoms from 4 to 3 at high V2O5 contents
tems have been described by Marinov et al. (Dimitriev et al., 1977; Dimitriev and Di-
(1983). mitrov, 1978).

5.12.2 Structure
5.13 Vanadate Glasses
Johnson et al. (1986) have summarized
the results of earlier structural studies of Most of the interest in vanadate glasses
tellurite glasses and related crystalline has arisen from the fact that they are semi-
compounds when reporting their own neu- conductors with room temperature resis-
tron diffraction results for a V 2 O 5 -TeO 2 tivities which can be as low as l Q m , de-
glass. This material contained 90 mol% of pending on the V2O5 content and the
TeO2 and would be expected to show the melting conditions. In general the melts are
structural features of a tellurite rather than very fluid. Also additions of V2O5 to borate
those of a vanadate glass. They conclude and phosphate melts, for example, greatly
that the glass structure contains units hav- reduce their viscosities. Use has been made
ing some similarity to those found in one of this fact to develop low softening point
of the crystalline polymorphs of TeO2, /?- glasses.
320 5 Oxide Glasses

5.13.1 Glass Formation By very rapid cooling (i.e. roller quench-


ing), Dimitriev et al. (1981) were able to
Vanadium pentoxide melts at ca. 660 °C show that glasses could also be made in
and forms a glass only when very rapidly binary systems containing Li 2 O, Cu 2 O,
cooled (Wright, 1984; Rivoalen et al., CuO, Ag2O, MgO, CaO, SrO, CdO, B 2 O 3 ,
1976). In a number of binary systems, A12O3, Ga 2 O 3 , Nd 2 O 3 , CeO 2 , WO 3 ,
glasses are readily formed on a scale of Fe 2 O 3 , TiO 2 , Nb 2 O 3 , MnO, CoO, Cr 2 O 3 ,
several grams simply by casting the melt MoO 3 , NiO, SnO 2 , ZrO 2 , SiO2. The lower
into a cold steel mould. melting compositions were melted in
The regions of glass formation in several glazed porcelain crucibles. Those with
binary systems are given in Table 5-8. melting temperatures above 1100°C were
Although the glass-forming regions are melted in alumina. These simple binary
narrow in the barium and lead vanadate glasses are unlikely to be of any practical
systems, glasses in these systems can easily interest, though some could be if stabiliz-
be made on a scale of some tens of grams ing oxides were added.
by the addition of small percentages of
Another system in which glasses form
P 2 O 5 , TeO2 or GeO 2 . The addition of
only by rapid quenching is the Bi 2 O 3 -
B 2 O 3 has a similar effect on the zinc vana-
V2O5 system. Glass foils 0.5-1.0 mm thick
date glasses. Thus there is a wide range of
can be made by pressing the melt between
vanadate glass compositions available for
metal blocks. Ghosh et al. (1987) have
study and application.
studied the properties of these glasses in
Even without the addition of glass-form-
detail.
ing oxides, many stable glasses can be
Small percentage additions of V2O5 have
made containing between 30 and 70 mol%
been used in the development of low soft-
V2O5 simply by adding further compo-
ening point borate and phosphate glasses
nents i.e. making the composition more
(Denton and Rawson, 1956; Ray et al.,
complex. Thus stable glasses have been
1973 a, b; Wozniak and James, 1984).
made by Kawamoto et al. (1979) in the
system V 2 O 5 -BaO-K 2 O-ZnO. They also
studied the glass properties and some as- 5.13.2 Properties
pects of the phase diagram.
Most of the vanadate glasses, except
Table 5-8. Regions of glass formation in binary vana- those with a high P2O5 content, have a
date systems (Denton et al., 1954; Denton and Raw- good resistance to attack by normal ambi-
son, 1956). ent conditions. They can be enamelled
System Mol% Crucible used onto substrates of matched expansion co-
v2o5 efficient without difficulty. Thermal ex-
pansion coefficients are high (typically
P2O5-V2O5 <94 Platinum >100-10~ 7 o C" 1 ) and the expansion
GeO 2 -V 2 O 5 6-64 Platinum
TeO 2 -V 2 O 5 9-57 Silica and alumina curves are typified by an unusually large
As 2 O 3 -V 2 O 5 >52 Silica and aluminaa increase in slope above Tg.
BaO-V 2 O 5 58-69 Platinum The melts and glasses are far from stoi-
PbO-Y 2 O 5 51-67 Silica and alumina chiometric. For example, Szorenyi et al.
ZnO-V 2 O 5 46-72 Platinum (20 mg)
(1982) show that the V 4+ /V total ratio in-
a
Maximum content of As 2 O 3 limited by volatil- creases with the P 2 O 5 content in V 2 O 5 -
ization. P 2 O 5 glasses to more than 0.5 at 45 mol%
5.14 Mixed Anion Glasses 321

P 2 O 5 . The stoichiometry is also affected by the range of oxide glasses. This can be ex-
the melting atmosphere and the melting tended even further by the partial substitu-
temperature. The glasses are green or tion of the oxygen anions by nitrogen or
brown when blown into thin films, but halogen anions. This type of substitution
thicker sections appear black. That they affects the cross-linking within the network
are semiconductors was first shown by and greatly modifies the properties.
Baynton et al. (1957 a), the first occasion on
which semiconductivity had been observed
5.14.1 Oxynitride Glasses
in an oxide glass system. Studies on other
semi-conducting oxide glasses soon fol- The preparation and properties of these
lowed, as part of a very large research effort materials has been summarized by Loeh-
on the physics of conduction in amorphous mann (1985).
solids. They first became of interest when it was
Electrical properties have been reviewed noted that the intergranular phase in sili-
by Owen (1970, 1977). con nitride and oxynitride ceramics is
Structural studies have probably not partly vitreous. Subsequently many oxyni-
given sufficient attention to the effects of tride glasses were prepared and their prop-
melting conditions on the degree of stoi- erties studied.
chiometry or have followed up indications The most effective method for making
in the literature that some compositions nitrogen-containing silicate glasses is to
may be phase separated (Szorenyi et al., melt together mixtures of oxide and nitride
1980, 1982; Janakarama-Rao, 1966). powders in a protective atmosphere of ni-
trogen or argon. In this way nitrogen con-
5.13.3 Structure tents of ca. 10at.% can be attained. An-
other method is to heat a silicate gel com-
The available structural information on
position containing a high concentration
vanadate glasses has been summarized by
of - O H groups in an atmosphere of am-
Wright et al. (1985). On the basis of their
monia (Brinker, 1982).
neutron diffraction study of P2O5-, BaO-
If the composition contains alumina, the
and PbO-V 2 O 5 glasses, they note that
nitrogen solubility is increased and the
there are no close similarities between the
melt more readily forms a glass. It has been
structures of the glasses and those of re-
suggested that the beneficial effect of alu-
lated crystalline compounds. In all three
mina is related to the fact that the A1O4
glass systems there is a vanadate network
and Si (O, N) 4 tetrahedra are of similar size
'composed of interconnected, distorted tri-
(Jack, 1977). Also the aluminium and oxy-
gonal bipyramids'. The vanadium-oxygen
gen ions readily substitute into the lattice
co-ordination polyhedra and the linkage
of crystalline Si 3 N 4 to form phases such as
between them appears to be less regular
jg-SiAlON.
than in corresponding phosphate glasses
Substitution of divalent oxygen by triva-
and crystals.
lent nitrogen increases the degree of cross-
linking in the network. Presumably each
5,14 Mixed Anion Glasses nitrogen anion is shared between three te-
trahedra - another violation of the Zacha-
A very wide range of compositions can riasen rules. The properties change with
be made and properties obtained within increasing nitrogen content in a way to be
322 5 Oxide Glasses

1000-
{= 7-

it= 6"~

900-

Figure 5-31. Effect of nitro-


/ gen content on Tg and ex-
pansion coefficients of
glasses in the system
800- Y - S i - A l - O - N (from
Loehmann, 1985).
i i i I i i
2 L 6 2 L 6
Atomic percent nitrogen Atomic percent nitrogen

expected from increased cross-linking. 5.14.2 Oxyhalide Glasses


Thus Fig. 5-31 shows the effect of increas-
Substitution of oxygen anions by halo-
ing nitrogen content on properties of
gen anions has the opposite effect to that
glasses in the system Y - S i - A l - O - N .
produced by the nitrogen substitution. The
Their compositions are given in Table 5-9.
degree of cross-linking within the network
The marked decrease in expansion coeffi-
is reduced.
cient and increase in glass transformation
Large percentages of halides can be in-
temperature both indicate an increase in
troduced into most low-melting point ox-
the degree of cross-linking. Oxynitride
ide glass, especially into phosphate and bo-
glasses based on phosphate glasses have
rate compositions. In silicate melts, similar
been studied by Marchand (1983) and on
to commercial soda-lime-silica composi-
borate glasses by Wilder (1980), and Wil-
tions, the addition of more than 2 - 3 % of
der et al. (1983).
a halide results in the crystallization of a
halide phase on cooling. This is the basis
for the manufacture of the well-known flu-
Table 5-9. Compositions of Y - S i - A l - O - N glasses oride opal glass (Rothwell, 1956).
(Loehmann, 1985). Extensive development work has been
carried out on fluorophosphate glasses,
Sample Glass composition (at.%)
number initially for use as optical glasses but more
Y Si Al O N recently for use in high power lasers. It is
interesting that stable glasses can be made
SG6 10.3 17.6 11.7 54.0 6.5 with P2O5 contents as low as 2%. Thus
SG7 6.4 19.0 9.9 57.6 7.0
SG8 5.6 20.3 8.1 60.3 5.7
Heidenreich (1983) made a wide-ranging
SG10 8.9 20.9 2.8 65.8 1.6 study of glasses containing 3.4 mol%
SG11 16.6 15.0 3.2 63.6 1.5 Ba(PO 3 ) 2 , the rest of the composition be-
SG12 12.7 18.6 6.7 57.6 4.4 ing made up of mixtures of the fluorides of
SG13 15.2 14.3 7.9 57.5 5.1 Mg, Ca, Sr, Ba and Al.
SG14 9.6 18.8 7.5 57.8 6.3
SG15 16.6 15.0 3.2 65.1 0.
Some compositions of high halide con-
tent have very high ionic conductivities
5.15 Ionic Salts and Solution Glasses 323

and are being studied for possible use as these inhibit the nucleation of crystalline
battery electrolytes (Ravaine, 1985; Mi- phases with different structures.
nami, 1985). Examples of some of these No doubt structural factors have impor-
unusual compositions are the following: tant effects on the kinetics of nucleation
0.7 LiPO 3 • 0.3 (LiCl, LiBr, Lil); 0.85 Agl and crystal growth but one should also
• 0.15 Ag 4 P 2 O 7 ; 0.60 Agl • 0.30 Ag2O • note that in these systems, the regions of
10B 2 O 3 . glass formation usually coincide with re-
gions of low liquidus temperature. It may
be sensible to enquire to what extent the
shape of the liquidus curve is determined
5.15 Ionic Salts by the cation field strength difference.
and Solution Glasses Structure, melting and glass formation are
clearly interrelated. One needs to examine
This section deals with groups of oxide all the interrelationships before one can
glasses which are quite different from those form a view as to which is the most impor-
described earlier. They consist of simple tant. The opportunities for doing so are
salts such as nitrates, sulphates or acetates, probably greater in the ionic salt systems
the structures of which contain discrete an- than in the technologically more impor-
ions. Often glass formation is confined to tant but structurally more complex glass-
certain ranges of composition in binary or forming systems.
more complex mixtures of these salts or in Some of the pure salts themselves have
aqueous solutions containing them. How- low melting points. Thus the alkali metal
ever there is no anionic network as in the nitrates melt at much lower temperatures
glasses considered earlier and hence the than the corresponding chlorides. This is
concepts of network former and network discussed further by Rawson (1967).
modifier are not relevant, nor are the
Zachariasen rules.
5.15.1 Nitrate Glasses
There may therefore be some difficulty
in understanding why such materials form Dietzel and Poegel (1954) made the first
glasses. In a valuable summary of this detailed study of a binary nitrate glass-
group of materials, Angell (1983) implies forming system -KNO 3 -Ca(NO 3 ) 2 . The
that an important factor is the 'geometrical region of glass formation was found to be
asymmetry of the anion and the packing 54-67 mol% KNO 3 , the most stable glass
problems that follow, particularly in un- having the composition 60mol% KNO 3 ,
balanced cation force fields'. This view is 40 mol% Ca(NO 3 ) 2 with a Tg as low as
also expressed by Thilo et al. (1964) and 60 °C. This glass is very stable indeed with
van Uitert et al. (1971) who have made a maximum crystallization rate as low as
extensive studies of glass-formation in ni- the most stable of the sodium silicate
trate and acetate systems respectively. glasses. The eutectic temperature is 146 °C,
They note that glass formation is most much lower than the melting points of
probable in those systems in which the the constituent nitrates (KNO 3 337 °C,
electrical field strength, z/r2, of the two Ca(NO 3 ) 2 561 °C).
cations differ by 0.7 or more. It is suggested Thilo et al. (1964) and van Uitert et al.
that the higher field strength cations tend (1971) have investigated many other ni-
to form clusters with the anions and that trate systems containing both univalent
324 5 Oxide Glasses

and divalent cations. Although the liq- and Akawa, 1965) and in the NH 4 SO 4 -
uidus effect is evident, it is interesting that ZnSO 4 system (Wong, 1970).
the glass-forming region does not always
contain the eutectic composition. Angell 5.15.4 Hydrates and Aqueous Solutions
(1983) draws attention to the difficulty of
Many crystalline hydrates melt at tem-
dehydrating some compositions. It is pos-
peratures lower than the corresponding
sible therefore that some of the glass-form-
anhydrous salts. In some e.g. Ca(NO 3 ) 2
ing regions reported are for poorly defined
• 4 H 2 O the water molecules co-ordinate
compositions.
the cation. In others, e.g. K 2 S 2 O 3 • 5H 2 O,
Angell and Helphrey (1971) have shown they co-ordinate the anion. Glass forma-
that stable glasses can be made in nitrate tion and glass properties have been investi-
systems containing only monovalent ions gated in many binary mixtures of hydrates
(e.g. LiNO 3 -AgNO 3 -NH 4 NO 3 ). of both types (Angell and Helphrey, 1971;
Moynihan, 1966; Moynihan et al., 1969;
5.15.2 Acetate Glasses Jain, 1978).
Vuillard (1954, 1955, 1957) has shown
Although carbonate glasses can be
that many concentrated aqueous solutions
made, usually by melting under pressure,
of inorganic acids, bases and salts readily
considerably more work has been carried
form glasses. Shepley and Bestul (1963) and
out on the acetates. From the viewpoint of
Angell and Sare (1970) have investigated
anion shape, the acetate ion can be thought
some systems in detail and have deter-
of as a carbonate ion with one of its oxy-
mined the phase diagrams.
gens substituted by a methyl group, thus
Although none of the glasses listed in
reducing its symmetry and favouring glass
this section is likely to be of any technolog-
formation.
ical importance, they are all of consider-
The acetate glasses have been studied by
able scientific interest and importance. Ex-
Bartholomew and Holland (1969), Duffy
perimentation with such low melting point
and Ingram (1969) and van Uitert et al.
materials is in general easier than with the
(1971). Glass transition temperatures are
higher melting oxide systems and their
approximately 30 °C higher than for the
study gives a broader perspective to the
corresponding nitrate glasses and they are
study of oxide glasses in general. It may
more resistant to atmospheric weathering.
indeed throw light on many unsolved ques-
tions relating to the more conventional
5.15.3 Sulfate Glasses glasses.
The first mixed cation sulfate glass to be
studied was KHSO 4 (Forland and Weyl,
1950). An equimolar KHSO 4 -NaHSO 4 5.16 References
glass was subsequently found to be ex-
tremely resistant to crystallization. Several Ahmed, A. A., Abbas, A.R, Solman, S. M. (1985),
Phys. Chem. Glasses 26, 17-23.
studies have been made of glasses and glass Ainslie, N. G., Morelock, C. R., Turnbull, D. (1962),
formation in the ZnSO 4 -K 2 SO 4 system in: Symposium on Nucleation and Crystallization
(Ishii and Akawa, 1965; Angell, 1965; and Melts: Reser, M.K., Smith, G., Insley, H.
(Eds.). Columbus, OH: American Ceramic Soci-
Kolesova, 1975; Narasimhan and Rao, ety, pp. 97-107.
1978), in the Tl 2 SO 4 -ZnSO 4 system (Ishii Angell, C.A. (1965), J. Am. Ceram. Soc. 48, 540.
5.16 References 325

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75, 2306-2312. Non-Cryst. Solids 99, 276-288.
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D.R., Kreidl, N . I (Eds.). London: Academic 219-243.
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Araujo, R. J. (1979), Phys. Chem. Glasses 20, 115, 1-4.
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Baeten, M.H.C., Stein, H.N., Stevels, XM. (1972), V (1977), Int. Congr. Glass, 11th, Prague, Vol. 1,
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Soc. 52, 402-403. 1071-1075.
Baynton, P. L., Rawson, H., Stanworth, J. E. (1957 a), Dimitriev, Y, Ivanova, I., Gatev, E. (1981), J. Non-
J. Electrochem. Soc. 104, 237-240. Cryst. Solids 45, 297-300.
Baynton, P. L., Rawson, H., Stanworth, J. E. (1957b), Dorfield, W. G. (1988), Phys. Chem. Glasses 29, 179-
Nature 179, 434-435. 186.
Beales, K.J., Day, C.R. (1980), Phys. Chem. Glasses Duffy, X A., Ingram, M. (1969). /. Am. Ceram. Soc.
21, 5-21. 52, 224-225.
Bell, T., Hetherington, G., Jack, K.H. (1962), Phys. Duffy, J.A., Grant, R.X (1975), J. Phys. Chem. 79,
Chem. Glasses 3, 141-146. 2780-2784.
Bergeron, C, G. (1978), in: Borate Glasses: Pye, Duffy, J.A., Ingram, M.D. (1976), J. Non-Cryst.
L.D., Frechette, V.D., Kreidl, N . I (Eds.). New Solids 21, 373-410.
York: Plenum Press, pp. 445-461. Duffy, X A., Ingram, M.D., Somerville, I.D. (1978),
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Bray, P.X (1978), in: Borate Glasses: Pye, L.D., Dumbaugh, W, Schultz, P. (1969), in: Kirk-Othmer
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Uhlmann, D. R. (1977), J. Non-Cryst. Solids 25, 4 2 - Westman, A. E.R., Crowther, J. (1954), J. Am. Ce-
85. ram. Soc. 37, 420-427.
Uhlmann, D. R. (1982), /. Non-Cryst. Solids 49, 439- Westman, A.E.R., Gartaganis, P. A. (1957), /. Am.
560. Ceram. Soc. 40, 293-299.
Uhlmann, D. R. (1983), /. Am. Ceram. Soc. 66, 9 5 - Westman, A. E. R. (1960), in: Modern Aspects of the
100. Vitreous State, Vol. I: Mackenzie, I D . (Ed.). Lon-
Uhlmann, D. R., Yinnon, H. (1983), in: Glass Science don: Butterworths, 63-91.
and Technology, Vol. I: Glass-Forming Systems: Wichard, G., Day, D. E. (1984), J. Non-Cryst. Solids
Uhlmann, D.R., Kreidl, N.J. (Eds.). London: 66, All-mi.
Academic Press, pp. 1-48. Wilder, J. A. (1980), /. Non-Cryst. Solids 38-39, 879-
Uhlmann, D. R. (1985), in: Glass... Current Issues: 849. ?
Wright, A.F., Dupuy, J. (Eds.). Dordrecht: Marti- Wilder, X A., Day, D., Bunker, B. C. (1983), Glastech.
nus Nijhoff, pp. 1-20. Ber. 56K (No. 2), 845-849.
Uhlmann, D.R., Hays, J.F., Turnbull, D. (1967), Winter, A. (1955), Verres Refract. 9, 147-156.
Phys. Chem. Glasses 8, 1-10. Wong, X (1970), Ph. D. Thesis, Purdue University.
Uhlmann, D. R., Shaw, R.R. (1969), J. Non-Cryst. Worrall, A.X (1968), Infrared Phys. 8, 49-58.
Solids 1, 347-360. Wozniak, I., James, P.R (1984), Glass Technol. 25,
Uhlmann, D.R., Yinnon, H. (1983), in: Glass Science 98-104.
and Technology, Vol. 1: Glass-Forming Systems. Wright, A . C , Yarker, C.A., Johnson, P.A.V, Sin-
Uhlmann, D. R., Kreidl, N. J. (Eds.). London: Aca- clair, R.N. (1985), J. Non-Cryst. Solids 76, 333-
demic Press, pp. 1-45. 350.
Vail, J. G. (1952), Soluble Silicates, Vol. 1 and Vol. 2, Wright, A.C. (1988), J. Non-Cryst. Solids 106, 1-16.
ACS Monograph Series. New York: Reinhold. Wright, A.C. (1984), Phil. Mag. B.50, L23-L28.
Van Uitert, L., Bonner, W, Grodkiewicz, W. (1971), Wright, A . C , Leadbetter, A.X (1976), Phys. Chem.
Mat. Res. Bull. 6, 283-291, 513-517. Glasses 17, 122-145.
Van Wazer, J. R. (1958), Phosphorus and Its Com- Wright, A.C. (1989), Int. Congr. Glass, XVth, Lenin-
pounds, Vol. I. New York: Interscience, p. 954. grad, p. 30-64.
Varshneya, A.K. (1987), /. Chem. Phys. 87, 2986- Yasui, I., Hasegawa, H., Imaoka, M. (1983 a), Phys.
2989. Chem. Glasses 24, 65-71.
Vergano, P. I, Uhlmann, D. R. (1970 a), Phys. Chem. Yasui, I., Hasegawa, H., Imaoka, M. (1983 b), Phys.
Glasses 11, 30-38. Chem. Glasses 24, 72-78.
Vergano, P. J., Uhlmann, D. R. (1970 b), Phys. Chem. Yin, C D . , Morikawa, H., Marumo, R, Gohshi, Y,
Glasses 11, 39-45. Bai, Y.Z., Pukushima, S. (1984), J. Non-Cryst.
Verweij, H., Buster, J.H.J. (1979), J. Non-Cryst. Solids 69, 97-103.
Solids 34, 81-99. Yun, Y. H., Bray, P. X (1978), /. Non-Cryst. Solids 27,
Villa, M., Scagliotti, M., Chiodelli, G. (1987), J. Non- 363-380.
Cryst. Solids 94, 101-121. Zachariasen, WH. (1932), J. Am. Ceram. Soc. 54,
Vogel, W, Burger, H., Miiller, B., Zerge, G., Miiller, 3841-3851.
W., Forkel, K. (1974a), Silikattechn. 25, 205.
Vogel, W, Burger, H., Folger, R, Ochrling, R., Win-
terstein, G., Ratzenberger, H.-G. (1974 b), Silikat-
techn. 25, 206-207.
330 5 Oxide Glasses

General Reading Scholze, H. (1988), Glas - Natur, Struktur undEigen-


schaften. 3rd ed. Heidelberg: Springer.
Elliott, S. R. (1983), Physics of Amorphous Materials. Sosman, R. B. (1955), Phases of Silica. New Bruns-
London: Longman. wick: Rutgers Univ. Press.
Kreidl, N. J. (1983), "Inorganic Glass-Forming Sys- Wong, X, Angell, C. A. (1976), Glass Structure by
tems", in: Glass Science and Technology Vol. 1: Spectroscopy. New York: Marcel Dekker.
Glass-Forming Systems: Uhlmann, F. R., Kreidl, Zallen, R. (1983), The Physics of Amorphous Solids.
N. J. (Eds.). New York: Academic Press, pp. 105- New York: Wiley-Interscience.
299. Zarzycki, J. (1982), Les verres et Vetat vitreux. Paris:
Pye, L. D., Frechette, V. D., Kreidl, N. J. (Eds.) Masson
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Rawson, H. (1967), Inorganic Glass-Forming Sys- Cambridge: Cambridge Univ. Press.
tems, New York: Academic Press.
6 Optical and Magnetic Properties of Ion Implanted Glasses
Robert A. Weeks

Department of Materials Science and Engineering, Vanderbilt University,


Nashville, TN, U.S.A.

List of Symbols and Abbreviations 332


6.1 Introduction 334
6.2 Distribution of Implanted Ions in Wide Band-Gap Materials 336
6.2.1 Atomic Collisions and Ionization Processes 336
6.2.2 Distributions of Implanted Ions 338
6.3 First-Order Optical Properties of Implanted Wide Band-Gap Glasses 340
6.3.1 Optical Absorption Spectra, and the Imaginary Part of the Refractive Index 341
6.3.1.1 Optical Absorption Spectra of Glasses Implanted
with H, He, Ne, Ar, Kr, Xe . 341
6.3.1.2 Ions from the First Transition Series of Elements 343
6.3.1.3 Refractive Index, Real Part 349
6.3.1.4 Infrared Spectra 351
6.3.2 Alkali Silicate Glasses 351
6.3.2.1 Noble Gas Ions 351
6.3.3 Multi-Component Glasses 352
6.3.3.1 Noble Metals 352
6.3.3.2 Halide Glasses 353
6.4 Non-Linear Optical Properties 353
6.5 Magnetic States 355
6.5.1 Paramagnetic Defect States of Silica Substrates 355
6.5.2 Magnetic Properties of Implanted Ions 359
6.5.2.1 Magnetic States of Implanted Oxygen in Silica 359
6.5.2.2 Elements of the First Transition Series 360
6.6 Glasses Produced by Implantation of Crystalline Substrates 368
6.7 Conclusions and Prognosis 370
6.8 References 371

Materials Science and Technology


Copyright © WILEY-VCH Verlag GmbH & Co KGaA. All rights reserved.
332 6 Optical and Magnetic Properties of Ion Implanted Glasses

List of Symbols and Abbreviations


A absorptivity coefficient
B2 energy band
c speed of light
C contamination factor
E, E' energy center
Et electric field of the photons
F local field correction
/ volume fraction of particles
g g-tensor
h Planck's constant
H magnetic field
I intensity
k absorptivity
K extinction coefficient
Kahs extinction coefficient for absorption
kB Boltzmann constant
Kscat extinction coefficient for scattering
m integer smaller than 5
M magnetization
n complex refractive index
n neutron
n0 real part of the refractive index
n2 non-linear index
Nt number density of f th constituent ion
R particle radius
S spin
T absolute temperature
V volume per particle
a absorption coefficient
e electronic interaction processes
80 dielectric constant of the vacuum
X photon wavelength
\x nuclear interaction processes
v spectrometer frequency
X susceptibility
X(l) i'th term of the expansion of the susceptibility
Xt polarizability of fth constituent ion
CD photon frequency
CEMS conversion electron Mossbauer spectroscopy
EMR electron magnetic resonance
EPR electron paramagnetic resonance
List of Symbols and Abbreviations 333

FMR ferromagnetic resonance


FWHM full width at half maximum amplitude
NBOH non-bridging oxygen
POR peroxy radical
TEM transition electron microscopy
334 6 Optical and Magnetic Properties of Ion Implanted Glasses

6.1 Introduction and the increase in intensities of these


sources higher order terms in electric sus-
Optical properties of oxide glasses have ceptibilities could be measured. Develop-
been of interest since the first papers on ment of glasses with greatly increased val-
glass were published. These first "papers" ues of second and third order terms
were clay tablets and the language was became of interest.
cuneiform and they were published about The development of glasses with higher
4000 years ago (Oppenheim et al., 1970). values of the first order term or their mag-
The efforts of these glass scientists were to netic susceptibilities and small values of
prepare glasses with particular colors. Fol- the first order term in their electric suscep-
lowing their instructions Robert H. Brill tibilities is also of importance to the appli-
(1986) reports that the glasses produced in cations of glasses in optical technologies.
his laboratory do have the colors described Some techniques by which these suscep-
in the original reports. tibilities are measured are optical (Raman,
The properties of oxide glasses contin- infrared, visible, and vacuum UV) and
ued to be a primary interest of glass makers magnetic (electron paramagnetic reso-
and scientists until approximately 1900 nance, and nuclear magnetic resonance)
A.D. Since then oxide glasses have become spectroscopies. These techniques may be
a subset of the universe of solid materials used to also measure the time-dependence
which can be formed into a non-crystalline of the electronic excitations induced by
form. Some of the materials which are now irradiation with the probing photons.
part of this universe are metals, semi-con- Pulsed lasers with pulse duration times of
ductors, other chalcogenides, halides, and the order of femto-seconds (fs) provide the
organic compounds. With the develop- means for investigating processes which
ment of communication technologies in may occur in times of the order of a few
which oxide glasses form a critical part re- atomic vibrations. The processes, by which
search into the interaction between pho- energy deposited into a glass by incident
tons with energies in the range of ~0.1 to photons is redistributed from the locale in
~ 10 eV and wide band-gap glasses has be- which the deposition occurs, affects the de-
come important to the development of position process. For example the de-
these technologies. posited energy may be redistributed by
The properties of wide band-gap glasses emission of another photon, by increasing
which are of primary importance for opti- the vibration energy of the atoms in the
cal technologies are electric and magnetic material, or by both processes. Other pro-
susceptibilities. In many materials mag- cesses may be involved such as disruption
netic susceptibilities are small relative to of local atomic structure.
electric susceptibilities. Resolution of these The electro-magnetic susceptibilities are
properties by measurement techniques are a function of the electronic states of a glass.
possible. Most wide band-gap glasses have These states are determined by the atoms
electric susceptibilities in which first order and their structure comprising the glass.
terms are many orders of magnitude First order terms of the susceptibilities
greater than higher order terms. In the past contain information about these states. A
photon sources did not have sufficient in- major fraction of the literature on the elec-
tensity for the measurement of higher or- tronic states of wide band-gap glasses is
der terms. With the development of lasers derived from measurements of these terms.
6.1 Introduction 335

One of the most important reviews of these and between implanted ions through con-
states in many glasses is found in the book trol of substrate temperatures, and an in-
Glass: Structure by Spectroscopy (Wong fluence over most of these parameters by
and Angell, 1976). Since that time there the imposition of external electric and
have been a number of reviews of some of magnetic fields and thermal gradients.
the topics included in the Wong and Angell Substrate composition is another vari-
book. An excellent review of electron para- able which has profound influence on the
magnetic resonance spectroscopy of oxide consequences of implantation. Because the
glasses has been published recently (Gris- compositions of glasses are extremely var-
com, 1990). ied, implantations have frequently been
In the past several years optical proper- made into relatively simple glasses in an
ties of glasses have been modified by diffu- effort to reduce the varieties of implanted
sion of ions into surface regions (Vogel ion-substrate ion interactions. The enor-
et al., 1989) and by exchanging ions mous variety of glass forming materials
through diffusion (Brow et al., 1990). An- and compositions and the possibility of im-
other technique for modification is ion im- planting almost the entire periodic table
plantation. There are many reasons for im- provide a range of experiments that cannot
planting glasses. They range from the wish be encompassed within any theoretical
to study the fundamental physics and framework at the moment. Thus much of
chemistry of the effects, via the develop- the research is dictated by potential appli-
ment of practical devices such as optical cations and guided by empirical experi-
waveguides and lasers, to increasing the ments.
fracture resistance and decreasing rates of Ion implantation into wide band-gap
corrosion. Implantation into glasses can- crystalline materials will, in some materi-
not disrupt crystalline order, hence order- als, produce an amorphous layer in the im-
ing effects of the substrate on the im- planted region. For example, an amor-
planted ions are minimal. The ion implan- phous layer can be produced on single
tation induced transition from the crys- crystal A12O3 (sapphire) (McHargue et al.,
talline state to the amorphous state does 1989). These amorphous layers are also of
not occur in the case of glasses. Interac- interest since they may have optical or
tions between implanted ions and sub- magnetic properties that have applications
strate ions are not those which occur for in electronic and optical devices. In some
interactions in thermal or chemical equi- materials the mechanical and chemical
librium. Thus, the atomic and chemical properties of surfaces can be changed to
structure of implanted materials produced improve their usefulness. Sapphire is also
under conditions far from equilibrium are a material for which such improvements
of fundamental interest. have been demonstrated (White et al.,
The implantation process provides con- 1989). We expect that there are a number of
trol over concentrations of ions, the depths materials used in optical devices for which
to which ions are implanted inside the sub- improved optical properties (e.g., decreases
strate, their distribution through implanta- in reflectivity of lenses), increase in resis-
tion at various energies, mixtures of ions tance to corrosive gases (e.g., windows in
by subsequent implantations, geometries excimer lasers), increases in mechanical
of implantation, chemical interactions be- hardness (e.g., windows of chalcogenide
tween substrate ions and implanted ions glasses for use in infrared devices), may be
336 6 Optical and Magnetic Properties of Ion Implanted Glasses

achieved through ion implantation of sur- v. Most of the glasses with which this
face regions of many materials. We expect review will be concerned will be wide band-
that there are many materials which can be gap materials.
implanted to form optical waveguides in The review will not be comprehensive,
integrated circuits (Townsend, 1987 a), to that is, it will not note, neither in the cita-
form second harmonic generators (Oster- tions nor in the text, all papers published
berg, 1989), lasers (Townsend, 1987 b; Fri- on these topics. The selection of papers is
borg and Smith, 1987), optical switches idiosyncratic and, of course, biased to the
with switching times determined by the author's interests. The selection has also
mobilities of electrons in noble and other been guided by our perception of good ex-
metals (Hache et al., 1986) or graded-index periments and those which may have tech-
optical devices. This is only a partial list nical applications at some time in the fu-
of the potential applications for ion-im- ture. A review of the literature clearly
planted glasses and for amorphous layers shows that this topic of research is being
formed on crystalline substrates. diligently pursued in only a few laborato-
Materials that can be prepared in the ries. These laboratories are best identified
glassy state with current techniques are by reference to the names of a few individ-
metal alloys (see Vol. 15, Chapter 6), semi- uals in these laboratories whose names ap-
conductors, and an enormous range of in- pear, almost consistently, with many co-
organic and organic compounds. The vari- authors. The research of these individuals,
ety of glasses on which implantation exper- M. Antonini, G. W. Arnold, P. Mazzoldi,
iments have been performed is quite lim- A. Perez, P. D. Townsend and their collab-
ited. Those glassy materials which have orators, will be frequently cited in this re-
wide band-gaps, > 2 eV, which are inor- view.
ganic and on which ion implantation ex-
periments have been performed are a sub-
set and consequently, much smaller in 6.2 Distributions of Implanted Ions
number. It is this subset which will be dis- in Wide Band-Gap Materials
cussed in this review.
The purview of this review will be:
6.2.1 Atomic Collisions
and Ionization Processes
i. Optical properties of ion-implanted
glasses, including first, second and third Implanting ions (+1 or + 2 charges)
order terms in the susceptibility of the glass into metals (see Vol.15, Chapter 6) or
to electromagnetic radiation within the semiconductors does not have the problem
band-gap of the material and ranging from of substrate charging which occurs in in-
band-gap energies to the infrared vibra- sulating materials, i.e., wide band-gap ma-
tional bands. terials. In the case of metals and semicon-
ii. Magnetic properties of implanted ions ductors attaching ground to a substrate
and of the substrate modified by implanta- provides a route through which a charge to
tion. compensate the charge introduced by im-
iii. Optical and magnetic properties of plantation can move into the implanted
amorphous materials produced by im- material. In the case of wide band-gap
planting insulating crystalline substrates. materials which may have resistivities
iv. Structures in the implanted materials. >10 1 8 Qcm at room temperature, the
6.2 Distributions of Implanted Ions in Wide Band-Gap Materials 337

source of compensating charge and the (ZBLAN) (cf. Chapter 8; Mazzoldi, 1990).
process of compensation is not evident. Be- All of these glasses have resistivities at
fore briefly reviewing the process of im- room temperature, the usual temperature
plantation we will discuss briefly some as- of implantation, >10 1 2 ficm. Samples
pects of the charging phenomenon when used for these investigations have usually
implanting wide band-gap materials. been either discs with a thickness of
Charging of insulating materials when ~ 1 mm or parallelpipeds with one dimen-
irradiated with charged particles fre- sion of the order of 1 mm. During implan-
quently results in electrostatic discharges tation, samples have been mounted on
within the material. Another consequence grounded metal supports. Thus the sup-
is the growth of an electric field which re- port has provided a source of electrons to
pels subsequent charges. Irradiation of compensate the positive implanted charge.
some insulating materials with a y-ray Zuhr and Weeks (1988) observed that a
beam also will produce catastrophic dis- discharge could be induced in silica disc
charges if there are trapping sites for the samples of 0.2 cm thickness mounted on a
Compton electrons, predominantly scat- grounded metal sample support when the
tered in the direction of the y-ray photons, current was >20jiAcm~ 2 . The discharge
which are stable at the ambient tempera- was between the planar faces of the sample.
ture of the material (Gross, 1964; Hilczer The current in this case was more than an
and Malecki, 1986; Weeks et al., 1977). order of magnitude greater than that used
These effects may be ameliorated if there to implant SiO2 in the experiments of
are ions in the material with sufficient mo- Whichard (1989). Beam currents used in
bility to redistribute in the electric field experiments are often not reported in pub-
produced by the added charge. This redis- lished papers. In view of the potential for
tribution reduces the field generated by the charging effects during implantation of in-
additional charge. The field due to the irra- sulting materials, it is essential that experi-
diating particles may be compensated by mentalists report the conditions, average
injection of charge of the opposite sign. (ions c m ~ 2 s - 1 ) and instantaneous cur-
In the case of irradiating with positively rents, sample mounting geometries, and
charged particles the injected charge would grounding circuits for their experiments.
be electrons. If the material is in contact For ions with energies greater than a few
with an electron source, if the potential keV, the initial loss of energy after imping-
barrier to injection is small and if the mo- ing on a target is primarily through excita-
bility of the injected charge is not too small tion of substrate electrons (Biersack, 1987).
then the charge added by irradiation may An implanted particle slows with this loss
be compensated. Both of these processes of energy, elastic collisions with substrate
appear to be active, depending upon the ions absorb the remainder of energy of the
material, when insulating materials are im- implanted particle (Biersack, 1987). These
planted with positively charged ions. elastic collisions displace substrate ions
It is possible to implant insulating creating disorder in the substrate, or in the
glasses with a range of compositions with- case of glass substrates changing the al-
out catastrophic electrostatic discharges. ready disordered structure to a different
Some of the compositions which have been type of disorder (Wittels and Sherill, 1954).
implanted are silica, alkali silicates (Arnold In the last part of the loss of energy by an
and Mazzoldi, 1987) and fluoro-zirconates implanted ion, in the case of wide band-
338 6 Optical and Magnetic Properties of Ion Implanted Glasses

gap materials, the implanted ion changes than that of substrate ions produces a back
its charge state and reacts with substrate scattering spectrum shown in Figure 6-1
ions to form an implanted phase (Perez (Whichard, 1989). The distribution of ions
etal., 1987). as a function of distance from a surface on
which the implanted ions were incident can
be calculated. An example of such is the
6.2.2 Distributions of Implanted Ions TRIM 17 calculation. The distribution
The experimental and theoretical bases shown in Figure 6-2 (Whichard, 1989) is
for calculating the distribution of ions im- typical of the profile observed for many
planted in a solid material through the use ions with atomic masses >Si when im-
of a probe ion elastically scattered from the planted in a silicate glass at a single energy.
substrate and implanted ion is thoroughly The partition of energy of implanted
described in many papers and books (see H , He + , O + , Ar + , Kr + , and Xe + between
+

also Vol. 15, Chapter 6). Only one reference electronic and nuclear interactions is given
will be given here. It cites many of the most in Table 6-1 (Arnold, 1973). This table
pertinent references and it also provides a shows that, for an energy of 250 keV, the
table of ion ranges in many materials. It is fraction of energy dissipated in nuclear in-
the first chapter in "Ion Beam Modifica- teractions increases with increasing atom
tion of Insulators", written by Biersack mass. Although the relative fractions of en-
(1987). Calculations based on the TRIM ergy will change with changing implant en-
model (Biersack and Eckstein, 1984) give a ergies, these partitions will be representa-
distribution of the implanted ion that is tive for most of the ion energies used in
approximately Gaussian about the mean experiments which will be reviewed here.
range projected on the velocity vector of There are two reports, to our knowl-
the ion beam. Implanting a planar surface edge, that describe implantations at a sin-
then results in a distribution of ions which gle energy for which distributions do not
is shown in Figure 6-1 (Whichard, 1989). In have Gaussian shapes. Arnold and Borders
the case of a material in the glass phase (1977) observed a bimodal distribution of
there is no channeling effect (Kelly, 1987). Ag ions implanted in alkali silicate glasses.
Implanting ions with large mass, greater In the other case (Whichard, 1989), a bimo-
than the mass of substrate ions, and with dal distribution is observed for Cu-im-
energies of the order of a few keV, sputters planted samples of SiO2 glass in as-im-
ions and atoms from the substrate (Kelly, planted samples when the implanted dose
1987; Wang et al., 1987). Hence, there is a
loss of substrate material and implanted
Table 6-1. Partition of 250 keV accelerating energy
ions. In some cases the loss of material by into electronic (s) and nuclear (u) interaction pro-
sputtering has a significant effect on the cesses for various ions.
distribution as a function of distance from
the surface into which ions are implanted. Ions ji(keV) e (keV)

The range of an implanted ion is a func- H+ 0.6 249.4


tion of ion energy and density of the sub- He + 6.5 243.5
strate. For low-density substrates the O+ 67.6 182.4
range is larger than for high-density sub- A+ 158.4 91.6
Kr + 208.3 41.7
strates for identical ion energies. Implant- Xe + 221.7 28.3
ing an ion with an atomic mass greater
6.2 Distributions of Implanted Ions in Wide Band-Gap Materials 339

Mn implantation profile in SiO2

a Weeks C 0.014
A Weeks C 0.015
° Weeks C 0.016

Figure 6-1. Energy spectrum of


He + ions back-scattered from
6***www«rt^Don^ SiO2 glass implanted with Mn + .
0.4 0.6 0.8 1.0 1.2 1.4 1.6
Energy in MeV

Fe implantation profiles in SiO2

+ -0.95 E16 Fe-cm" 2 Weeks I 0.035


A -2.77 E16 Fe-cm" 2 Weeks I 0.036
x -5.43 E16 Fe-cm" 2 Weeks I 0,040

Figure 6-2. Depth profiles of Fe


implanted in SiO2 glass samples.
Energy of the ions was 160 keV,
at a current of 4 uA cm" 2 . Ion
backscattering data were used to
calculate the implanted ion distri-
butions.
0.00 0.05 0.10 0.15 0.20 0.25
Depth in pm

Cu implanted in SiO2

#68 5.4 E16/cm2


#67 2.8 E16/cm2
- #66 1.0 E16/cm2

)
o o
°0 Figure 6-3. Depth profiles of Cu
o o ions implanted in SiO2 glass
o samples. The energy of the ions
°o < > was 160 keV at a current of
OgA A
A
* ooo 4 uA cm" 2 . The TRIM calculation
w. °°O0
<fc>o< >v >§
«*$ ftA4 222f
was used to calculate the distribu-
tion.
0.00 0.10 0.20
Depth in |j
340 6 Optical and Magnetic Properties of Ion Implanted Glasses

was 10 16 ions/cm 2 and the ion energy was terms of a linear function of refractive in-
160 keV. The distribution for three doses is dex and absorptivity. It has been demon-
shown in Figure 6-3 (Magruder et al., strated that for very high fluxes of photons
1989). The bimodal distribution was ob- this linear relation is insufficient to de-
served for substrate temperatures during scribe the interaction (Taylor et al., 1988).
implantation which ranged from 100 to The higher order terms are usually small
673 K (Magruder et al., 1989). when compared with the first order terms.
Implantation of an ion at a single en- Consequently, before laser sources were
ergy, with the exceptions noted above, pro- available, the higher order terms were of
duces a Gaussian distribution, the peak of little consequence.
the distribution being determined by the The polarization due to photon-material
projected range of the ion in the material interaction can be expressed in terms of the
implanted. By implanting ions at two or susceptibility of the material, a property of
more energies, distributions approaching a the elements comprising the material and
step function can be produced. By choos- their structure. The susceptibility can be
ing energies with a sufficient difference, two written as an expansion (Bloembergen,
well resolved Gaussian distributions can 1965):
be produced. Accelerators which can pro-
duce ions with energies > 1 MeV can im-
plant, in many materials, ions to depths of + X(3)E1-E2-E3...) (6-1)
several microns. After one ion has been in which e0 is the dielectric constant of vac-
implanted, another ion or ions can be im- uum, x(l) is the fth term in the expansion,
planted with the same energy to produce a and Et is the electric field of the photons.
layer in which the ions may interact with Each of the x are complex and experiments
each other and the substrate ions. Thus the have been developed to measure the first 3
number of possible combinations of sub- terms (Milonni and Elerly, 1988).
strate/ions/energies is quite large. The first order term can be written, using
the Lorentz-Lorenz model:
6.3 First-Order Optical Properties X
w
=FZNiXi(co) (6-2)
i
of Implanted Wide Band-Gap
in which F is the local field correction, Nt
Glasses is the number density of the fth constituent
ion, and Xi *s the polarizability of this ion.
Optical properties of wide band-gap (The hypothesis that the ion polarizabili-
glasses have usually been described in ties are independent of each other and their
terms of the first order approximation of surroundings and that the total polariz-
the electric susceptibility of glass materials. ability of a material is a linear sum of these
With the development of coherent and in- ion polarizabilities has been questioned
tense light sources it is now necessary to (Lines, 1990). Then (Joos, 1934):
consider higher order terms in the suscepti-
bility of a material to interaction with pho- n2-l = 4nZNixi(co) (6-3)
i
tons (see Chapter 12). In wide band-gap
materials it is usually assumed that inter- where n is the complex refractive index,
action with photons whose energies fall and
within the band-gap can be described in n= (6-4)
6.3 First-Order Optical Properties of Implanted Wide Band-Gap Glasses 341

2U

I20
o 16 5x1015 400 keV XeVcm 2 Figure 6-4. Optical density (arbi-
trary units) vs. wavelength in
Xenon implant plus nm for Corning silica 7940 which
has first been implanted with
1x 10 u 400 keV HVcm 2 5 • 1015 400 keV Xe+ ions cm" 2
and then with 6 • 1014 400 keV
1x10 u 400 keV HVcm 2 H + ions cm""2. Bottom curve is
for a similar sample with 1 • 1014
400 keV H + ions cm" 2 only.
150 200 350

where n0 is the refractive index and k is the the E' center (Weeks and Nelson, 1960).
absorptivity. Also evident in the spectrum of the He-
The absorption coefficient, A, of a mate- implanted sample is a band emerging at
rial is (Frohlich, 1958): 250 nm. With increasing mass of the im-
planted ion this band becomes well re-
A = 2kco/c (6-5)
solved. It has been labeled the B 2 band
where co is the photon frequency and c is (Arnold, 1973) and attributed to the E"
the speed of light. center (Arnold, 1973; Weeks and Nelson,
In Section 6.3.1 we will review the effects 1960).
of ion implantation on n and k for some
glasses. In the following section (Sec. 6.4)
the effects on # (2) and %(3) will be reviewed. Xe\

\ i1
B2
trar>' units

6.3.1 Optical Absorption Spectra


and the Imaginary Part
of the Refractive Index JQ
A\\ \ -A
6.3.1.1 Optical Absorption Spectra
O
C
\X
\ \ \\
of Glasses Implanted He \ \ \
Absorpition

\ \
with H, He, Ne, Ar, Kr, Xe
^ \
H—'""Y
The absorption of silica implanted with
H, with Xe, and with H and Xe sequen-
tially, as a function of photon wavelengths,
i i
in the range 350 to 190 nm, is shown in 200 250 300 350
Figure 6-4 (Arnold, 1973). The absorption A in nm
in silica samples each implanted with one Figure 6-5. Optical density (arbitrary units) vs. wave-
of the following ions: H, He, A, Kr, and Xe, length in nm for Corning silica 7940 implanted with
at various energies and integrated fluxes, is H, He, Ar, Kr, and Xe ions at various energies and
fluences. Individual curves have been displaced verti-
shown in Figure 6-5 (Arnold, 1973). The cally for clarity. Relative values of absorption can be
most intense band produced by implanting obtained by normalizing all curves to zero optical
H or He is at 210 nm. This band is due to density at 350 nm.
342 6 Optical and Magnetic Properties of Ion Implanted Glasses

The assignment of this band to the E" 18


center is based on deductions based on the 16 Corning 79£0
relative intensities of the band in the spec-
1 x 1016 250 keV OVcm 2
tra of samples irradiated with energetic
ions of differing elements. This model for "12
this band is placed into question by the
•e 10
absorption spectrum of samples implanted a
with O + . The optical absorption spectrum
of a sample, so implanted, is shown in Fig-
o. 6
ure 6-6 (Arnold, 1973). In this spectrum the o
in
intensity of the 250 nm band is much •9 4
greater relative to the intensities of the
210 nm bands shown in Figure 6-5. It has
been suggested that the peroxy molecule 200 250 300 350
ion has an absorption band at ~ 250 nm A in nm
(Friebele et al., 1987; Hosono and Weeks, Figure 6-6. Optical density (arbitrary units) vs. wave-
1990 a). In a sample implanted with O + it length in nm for Corning silica 7940 implanted with
would be expected that the oxygen mole- 1 -1016250keVOionscnr2.
cule ion would be produced. The EPR
spectra of Derryberry et al. (1990) clearly gas ions and the substrate ions. Even
show that there is a relatively high concen- though these data may be interpreted as
tration of such molecule ions and very showing noble gas ion-substrate interac-
small concentrations of E' centers com- tions, such interactions are very small
pared with concentrations in silica samples when compared with implanted cation-
implanted with other ions. We suggest that substrate ion interactions. This disparity of
in the spectra of oxygen-implanted sam- effect is demonstrated in Figure 6-8 (Ar-
ples the absorption at ~ 245 nm is due to
oxygen molecule ions. The paper by Derry-
berry et al. is discussed below in Section
E-Band
6.5.1. A
Antonini et al. (1982) have also im-
planted silica with these ions and others.
Figure 6-7 (Antonini et al., 1982) shows the
5 -
ooo Experimental points

Computer fitted components


in vacuum UV
A
spectra of one of their samples. The range
of wavelength over which these measure-
ments were made extends into the vacuum
3 -

2 -
\i\ 1!
10.5 eV ft
/
ultra-violet, to 120 nm. These data show
B2 E- Al
that well-resolved bands are produced v
near the band edge at ~120 nm. It is evi-
dent from these data that the variety of 6
Energy in eV
7
J i
bands and their production rate is depen-
dent upon the element implanted. That Figure 6-7. Absorption spectrum of v-SiO2 after R.T.
irradiation with 46.5 MeV Ni + 6 ions (~ 1014 parti-
there should be such a dependence on a
cles cm" 2 ). Solid line, bestfit spectrum; dotted lines,
particular noble gas ion may be indicative computer resolved structures in the vacuum u. v. (low
of chemical reactions between the noble energy details omitted).
6.3 First-Order Optical Properties of Implanted Wide Band-Gap Glasses 343

0.500
1017 B, Si and N/Ar implants in Si 0 2
current of ~ 1 JIA cm 2. Conversion elec-
tron Mossbauer, optical absorption and
0.400 - electron magnetic resonance spectros-
copies, among other techniques, were used
.2 0.300 -
to determine some of the properties of the
! 0.200 - implanted glass (Perez et al., 1983 a, b,
1985, 1987; Griscom et al., 1988).
0.100 -
On the basis of their Mossbauer and
0.000 TEM (transmission electron microscopy)
200 220 240 260 280 300
Wavelength in nm data, they identify several chemical states
Figure 6-8. Optical absorbance vs. wavelength (nm) for Fe after implantation, and a major frac-
for samples implanted with 50 keV B, 95 keV Si and tion of the implanted ions are found in
50 keV N. The 50 keV N implant yield somewhat less separate phases. The relative fractions of
absorbance than a 250 keV Ar implant, but on this Fe in differing charge states and sites are
scale the differences are not visible. All implants were
given in Table 6-2 in as-implanted samples
at the 1 10 17 fluence level. The B 2 absorbance is at
245 nm. as a function of dose and in Table 6-3 as a
function of annealing temperature for one

nold etal, 1990). The absorption bands Table 6-2. An abstract of Table 1 in the paper of Perez
due to E', B 2 and a background absorp- et al. (1987). The numbers are relative areas of
tion which increases with decreasing wave- Mossbauer components in the conversion electron
Mossbauer spectra of implanted silica samples.
length are more than an order of magni-
tude greater for implants of B and Si than Components Doses (ions cm 2)
for N or Ar. We suggest, as did Arnold
(1978) in a comparison of the optical ab- 4-10 1 6 6-10 1 6 14 10 16
sorption spectra of Al (200 keV, 1016 ions Fe° 13 20 2
cm" 2 ) and Ne (180 keV, 1.1-10" 16 ions Fe 3 O 4 single line 29 40 12
cm" 2 ), that this difference is, in large part, Fe + 2 35 21 8
due to chemical reactions between B, Al, Si Fe + 2 23 19 13
Fe° (sextet) 65
and other cations with substrate Si and O.
The noble metal cations and Cu are an
exception which will be discussed below.
Table 6-3. An abstract from Table 2 in the paper of
Perez et al. (1987) implanted with a dose of 1.4 * 10 17
6.3.1.2 Ions from the First Transition Series 250 keV Fe ions cm ~ 2 and subsequently annealed in
of Elements air at 600 and 800 °C. The values are percentages of
each species of Fe ion.
The group in the Departement de Phy-
sique des Materiaux, Universite Claude Components Annealing temperature (°C)
Bernard has been investigating the proper-
600 800
ties of ion-implanted glasses for several
years. This group has implanted the iron Single line Fe 3 O 4 10 13
ion in a variety of materials (Perez, 1984). Doublet Fe + 2 10
High purity silica was their choice of a Doublet Fe 2 O 3 37 21
Sextet Fe° 33
glass for implantations of iron. Their beam Sextet Fe 2 O 3 10 66
energies were 100 and 200 keV at a beam
344 6 Optical and Magnetic Properties of Ion Implanted Glasses

dose. The various types of Fe in the as


implanted samples are Fe° in colloid parti-
cles, and Fe + 2 in two distinct environ-
ments one of which is Fe 3 O 4 particles. The
fraction of ions in these various states was
a function of the dose in the range 4 • 1016
to 14 • 1016 ions cm" 2 for 25°C substrate
temperature during implantations. The
precipitates were crystalline and ranged
from 2 to 50 nm in size.

a) Cr, Mn, and Fe


The optical absorption of the implanted
samples, shown in Figure 6-9 (Perez, 1987)
as a function of dose, was reasonably ex-
plained by the Mie theory (Mie, 1908) for 300 400 500 600 700
absorption and scattering by small parti- Wavelength in nm
cles (dimensions ^ the wavelength of the Figure 6-9. Optical absorption of Fe-implanted SiO2
incident light) suspended in a material glass samples, a) 1016 ions cm" 2 , b) 3 • 1016 ions
cm 2, c) 6 20- 1016 ions cm" 2 ,
whose refractive index differs from that of 16 ions cm" 2 heated for 20 h at
d) sample with 20 • 10 ^
the particles. The optical absorption was 800 K in air.
due primarily to absorption by the precip-
itated particles of iron and iron oxides. The
absorption spectrum of samples implanted ica substrate produced by the implanted
to a dose of 12 • 10 16 cm ~ 2 and annealed at ions. The defects were the B 2 band (An-
800 °C in air contained three peaks at 220, tonini et al., 1982) and the E' center (Weeks
400 and 550 nm (curve e in Figure 6-9, indi- and Sonder, 1963).
cated by arrows), which were attributed to In this regime of doses, and for the same
Fe + 3 charge transfer bands. dose, the absorptivity was a function of the
Stark et al. (1987) have described the op- ion implanted, as shown in Figure 6-10 b.
tical absorption spectra of high-purity sil- Iron was the most absorbing and Mn the
ica implanted with Cr, Mn and Fe to doses least. This ion-dependent absorptivity is
ranging from 10 16 to 6 10 16 cm~ 2 at a attributed to the differing absorptivities,
substrate temperature of ~ 25 °C during i.e., differing complex refractive indices, of
implantation. Beam currents were ~ 4 JIA particles of Cr, Mn and Fe oxides.
cm" 2 and beam energy was 160 keV. The The absorption spectra in samples im-
spectra observed, shown in Figure 6-10 planted with 0.5 • 1016, 2 • 1016, and 6 • 1016
(Stark et al., 1987) for the three ions after 160 keV Fe ions cm" 2 have been measured
implanting a dose of 1016 cm" 2 consisted in the range from 5.5 to ~ 8 eV (Hosono
of two bands with peaks at ~ 5 and 5.8 eV et al., 1990). The spectra of the three sam-
and the tail of a band with a peak at higher ples have a single very intense peak at
energy. Their measurements were limited ~ 7.6 eV whose peak absorption increases
to energies less than or equal to 6 eV. They with increasing dose. The peak is attrib-
attributed these bands to defects of the sil- uted to a transition from the ground state
6.3 First-Order Optical Properties of Implanted Wide Band-Gap Glasses 345

of a neutrally charged Si-Si bond, labeled


1 x 1016 ions/cm 2
3x 1016 ions/cm 2 homo-bond (Imai et al., 1988). The model
15 - 6x 1016 ions/cm 2 proposed for the homo-bond is indistin-
guishable from that of the E" center. For
10 - Cr doses < 3 • 1016 ions c m ' 2 the amplitude
of the absorption peak is the same for ei-
5 - ther Cr, Mn, or Fe. It is much larger for Ti.
For larger doses the amplitude for Cr and
(/) 0 Mn are almost the same and larger than
for the Fe-implanted sample. The ampli-
tude in the case of the Ti implanted sample
is almost twice larger. Assuming an im-
plantation layer thickness =140 nm and
an absorption cross-section for the transi-
tion of 8 • 10~~17 cm" 2 , the calculated con-
centration of the homo-bond as a function
of dose is approximately equal to the dose
in the case of the Cr-, Mn-, and Fe-im-
planted samples. The concentration of ho-
mo-bonds in the sample with the largest
dose of Ti ions is approximately 1.5 times
larger than the dose.
At higher doses, spectra for Cr, Mn, Fe
implanted samples in the range 2 eV
(700 nm) to 6 eV (190 nm) were similar in
3.0 4.0 5.0 6.0 that the absorptivity increased approxi-
(a) Energy in eV mately linearly with increasing photon en-
ergy from ~ 2 to 6 eV. This linear increase
with increasing energy is similar to that
15 reported by Perez et al. (1987) and attrib-
Cr* 3x1016 ions/cm2/side uted to absorption by particles with diame-
Mn+ 3 x 1016 ions/cmVside
Fe+ 3 x 1016 ions/cmVside ters much less than the wavelength of the
£ 10 light, i.e., Mie absorption. For particles
with radii smaller than the incident photon
o 5
wavelength the extinction coefficient, for
both absorption and scattering, is given
approximately by (Arnold and Borders,
2.5 3.0 3.5 4.0 Lb 5.0 5.5 6.0 6.5 1977):
Energy in eV
(b) (6-6)
Figure 6-10. Optical absorption of SiO2 glass samples
implanted with ions from the first transition series of
where Kahs is the absorption by small par-
elements, Cr, Mn, Fe ions each implanted to three ticles and Kscat is the scattering by small
doses, (b) comparison of optical absorption of sam- particles. These two terms are given by:
ples implanted with Cr, Mn, Fe with the same dose of
3-10 1 6 ions c m ' 2 (160 keV, 4uAcm~ 2 , substrate
Kabs = - (6 TI/A) / Im ((n2 - n20)/(n2 + 2 n2)
temperature ~30°C). (6-7)
346 6 Optical and Magnetic Properties of Ion Implanted Glasses

and (6-8)
containing well resolved components due
to the E' center and the B 2 band, have a
Kscai = (24 7i VN/X*) ((n - n 0)/(n + 2 n2))
3 2 2 2
background component which is approxi-
where n is the complex refractive index of mately linear with photon energy. The
the particles, n0 is the real part of the re- rather featureless spectra, without well re-
fractive index of the material in which the solved bands, are surprising since Perez
particles are imbedded, V is the volume per et al. (1987) have identified several charge
particle, / is the volume fraction of the states for implanted Fe, given in Table 6-2,
particles, X is the wavelength of the inci- from conversion electron Mossbauer spec-
dent photons, and N is the particle concen- tra. Although for a dose of 6 • 1016 ions
tration. cm" 2 the fraction of ions in the + 3 state is
The spectrum will be approximately a ~ 27% no bands attributable to charge
linear function of photon energy for parti- transfer bands are resolved. Given the sim-
cles with R < X and with small conductivi- ilar oxygen activities of Fe, Cr, and Mn
ties. For metallic particles of Ag, Cu, and (Table 6-4) we expect that the fraction of
Au and for J^ < 20 nm, an absorption max- ions in the 0, + 2 and + 3 charge states of
imum will be observed at photon energies implanted Cr and Mn to be similar to
< 5 eV (Arnold and Borders, 1977). In the those of Fe. After an anneal at 800 °C,
case of Cr, Mn, and Fe ions implanted at bands are resolved in Fe-implanted sam-
energies of the order of 200 keV, the distri- ples which are attributed to charge-trans-
bution, as typically in Figure 6-2, has a fer bonds of Fe 3 + (see Figure 6-9).
width at half maximum amplitude of The absorption spectra of Cu implanted
~ 140 nm. Hence most (~ 80%) of the par- SiO2 glass differ from the spectra observed
ticles which form will have radii < 70 nm. for ions of the other transition series of
For wavelengths > 200 nm both the ab- elements. Only at doses <10 1 6 cm~ 2 do
sorption and scattering equations will the spectra of Cu implanted samples re-
be applicable. Absorption-plus-scattering semble the spectra of samples implanted
spectra would be expexted to have a de- with other ions. For these doses optical
pendence on photon energy which falls bands in the 4 to 6 eV range due to silica
somewhere between being proportional to defect states are more intense than those
photon energy and photon energy to the due to implanted ions. Thus, for these
fourth power. doses the spectra of Cr-, Mn-, Fe- and Cu-
Since the absorption spectra of Cr- and implanted samples are similar.
Mn-implanted samples are similar to those
of the Fe-implanted samples and this Fe
b) Copper
spectrum is similar to that reported by
Perez et al. (1987), it is reasonable to attrib- The spectra of Cu-implanted silica sam-
ute a major fraction of the absorption spec- ples for several doses is shown in Figure
tra of the Cr- and Mn-implanted samples 6-11 (Magruder et al., 1989). These spectra
to Mie absorption of precipitates contain- show that several bands are resolved and
ing Cr and Mn and with sizes that are that one of these, with a peak at 2.2 eV,
small compared to the wavelength of the increases with increasing dose. The refrac-
incident photons. tive index, measured at 633 nm, also in-
It is interesting to note that the absorp- creases with the increasing intensity of this
tion spectra shown in Figure 6-5, although band, as shown in Figure 6-12 (Weeks
6.3 First-Order Optical Properties of Implanted Wide Band-Gap Glasses 347

et al., 1989). For doses > 1016 ions cm~ 2 this linear relation to the case in which the
and for several substrate temperatures the imaginary part of the refractive index is
refractive index as a function of the optical much larger than the real part.
absorption at 2.2 eV is well fitted by a lin- Magruder et al. (1989,1991) have attrib-
ear function. Weeks et al. (1989) attribute uted the absorption band in the region of
4.2 and 2.2 eV to spherical particles of Cu°
2000 and oblate or prolate colloidal spheroids of
Cu with an axial ratio of ~ 2, respectively.
The 4.2 eV band is attributed to spheroidal
colloids of Cu with diameters ranging from
a few nm to ~ 10 nm. Calculations have
shown (Arnold and Borders, 1977) that for
Ag particles with radii > 10 nm the peak
absorption shifts to lower energies. In the
spectra of samples implanted with doses
> 3 • 1016 Cu ions cm" 2 there is a shift to
lower energies of the shoulder at ~ 4.2 eV
observed in the spectra of samples im-
planted with smaller doses (1016 Cu ions
1.00 3.00 5.00 zoo cm ). Spectra calculated for Ag particles
Energy in eV
shows that for particle radii > 25 nm the
Figure 6-11. Optical absorption of SiO2 glass sam-
ples implanted with Cu ions, (a) 6-10 16 ionscm~ 2 , absorption splits into two maxima, one at
(b) 3 • 1016 ions cm" 2 , (c) 1016 ions cm" 2 , (d) 0,5 • 1016 the wavelength of the absorption for parti-
ions cm' 2 , (e) 0.3 • 1016 ions cm" 2 (160 keV, 4 A cles with radii < 14 nm and one with a
cm" 2 , ~30°C). wavelength that shifts to longer wave-
lengths with increasing particle radii and
whose width at half maximum amplitude
also increases. With the bimodal distribu-
tion of Cu shown in Figure 6-3 for doses
> 1 • 10 16 ions cm" 2 the fraction of Cu
particles with radii > 200 nm must be very
small. Most of the spheroidal Cu particles
have radii < 50 nm, assessed on the basis
of the shift of the 4.2 eV shoulder.
Another property of colloidal particles
1.5 1.6
Refractive index
which produces a splitting of the absorp-
tion is deviation of particle shape from
Figure 6-12. The optical density measured at 2.2 eV
(the peak of the first resolved band in the spectra
spherical (Trotter et al., 1982). Thus, an ab-
shown in Figure 6.6) is plotted as a function of the sorption band at 2.2 eV, observed by Ma-
refractive index, measured at 1.9 eV (633 nm) by an gruder et al. (1989) was attributed to oblate
ellipsometric technique. The numbers and symbols or prolate spheroids with a major-to-mi-
have the following meanings: A, dose = 1016 ions nor axis ratio of ~ 2 .
cm" 2 ; n, dose = 3 • 1016 ions cm" 2 ; o, dose = 6 • 1016
ions cm" 2 : 1, substrate temperature ~ 100 K; 2, sub- Optical absorption of Cu + 1 in silicate
strate temperature — 300 K; 3, substrate temperature glasses has been observed at ~ 5.2 eV
~ 700 K. (Parke and Webb, 1972). The absorption
348 6 Optical and Magnetic Properties of Ion Implanted Glasses

spectra of implanted silica samples have a formation with oxygen than does Si. Hence
shoulder at ~ 5.2 eV which may be due to we expect that displaced oxygen ions will
Cu + 1. Weeks et al. (1989) report that no react with implanted Ti ions to form oxides
spectral component attributable to Cu + 2 and that these reactions will result in
was detected in the EPR spectra of im- higher concentrations of E' centers, E"
planted samples. Thus it appears that in centers, and smaller concentrations of oxy-
the case of Cu implanted into silica a major gen related paramagnetic centers such as
fraction, perhaps as high as 99%, is in the peroxy molecule ions. The lowest free en-
Cu° and C u + 1 states. ergy of formation is between Cu and O. In
Weeks et al. (1989) did not detect any this case the reactions between Si and O
EPR spectral component attributable to will dominate. The result will be smaller
Cu + 2 in Cu implanted borosilicate and numbers of E' and E" centers, higher num-
aluminosilicate commercial glasses. They bers of oxygen related centers as compared
also note that neither is an optical absorp- with those for Ti implanted samples. We
tion band detected at 2.2 eV nor at ~ 4 eV. expect that the numbers of these centers in
They tentatively conclude that most of Cr, Mn, and Fe implanted samples will be
the Cu in these glasses is in the + 1 state. intermediate between those for Ti and Cu.
They comment that optical absorption The optical absorption spectra of lithia-
measurements could not be made at ener- alumina-silica glasses implanted with Ag
gies > 4 eV because of very intense absorp- and Au will be described below in Section
tion at these energies in their samples. 6.3.3.1. Colloidal particles also form in
We noted above that the chemical reac- these glasses during implantation and in
tivity between implant ions and substrate some glasses after thermal treatments.
ions will, in part, determine the optical ab-
sorption spectra directly attributable to
implanted ions and also, as we will discuss c) Titanium
below, the paramagnetic states of defect There is little to report on the absorp-
states in the substrate structure. Magruder tion of Ti-implanted silica. For doses
etal. (1989) have discussed these reactivi- < 5 - 1 0 1 5 Cu ions the optical spectra
ties in terms of the relative oxygen activi- shown in Figure 6-13 is due primarily to
ties of some implant cations and the sub- the bands of B 2 and E' centers. With in-
strate cation, Si. These relative activities crease in dose the absorption at energies
are given in Table 6-4. From this table we > 5.5 eV increases three-fold while there is
note that Ti has a higher free energy of little change at energies < 5 eV. Becker
et al. (1990) note that the absorption of Ti
Table 6-4. Gibbs free energy, G*, of formation at
implanted samples increase by a factor of
298 K (Kcal/mol) (per mol oxygen). two with an increase in dose from 1 • 10 16
to 6 • 1016 ions cm" 2 . Their measurements
Reduced oxide G* Oxidized oxide G* of the absorptivities of samples implanted
a-SiO2 -189.9
with Ti have values of a ~ 5 • 103 cm" 1 for
TiO -233.8 TiO 2 -212.4 a dose of 1016 ions cm" 2 , assuming that
MnO -173.5 Fe 2 O 3 -118.3 the thickness of the absorbing layer is
Cr 2 O 3 -168.8 MnO 2 -111.3 equal to the width at half maximum ampli-
FeO -117.3 CrO 3 - 80.6 tude of the distribution as a function of
Cu 2 O - 35.5 CuO - 61.7
depth, i.e., 2-130 nm = 260 nm, since both
6.3 First-Order Optical Properties of Implanted Wide Band-Gap Glasses 349

ellipsometric technique. The variation in


the index near the implant surface of the
as-received sample may be due to surface
contaminants and polishing defects. The
heat treatment appears to have removed
these. In the treated sample there does ap-
pear to be a small maximum in the index at
a depth of ~200nm and at a depth of
~ 600 nm the effects of implantation dis-
appear. The increase in index over the en-
tire range in the heat treated sample is
0
An/n -0.005.
4.00 5.00 6.00 7.00 The refractive index changes produced
Energy in eV by various ions are shown in Figure 6-15
Figure 6-13. Optical absorption as a function of pho- (Webb and Townsend, 1976). The data in
ton energy of Ti implanted samples with (a) 1 • 1015 this figure illustrates, in our opinion, the
ions cm" 2 and (b) 3 • 1015 ions cm" 2 .
effects of chemical reactions between sub-
strate ions and implanted ions. For ex-
ample a dose of 1015 20keVH + or B +
sides of their samples were implanted with
ions cm" 2 increases the index of the im-
the same dose.
plant surface as much as 10 16 20 keV He +
The non-linear properties of the absorp-
ions cm" 2 . The much greater range of the
tion spectra of Cu and Ti implanted sam-
H + ions produces an increase in the index
ples will be discussed below.

63.1.3 Refractive Index, Real Part


Neutron irradiation of silica increases After"! 90minat425°C
the density by 2.5% (Wittels and Sherill, 0.010
1954). Implantation of noble gas ions, for
An
which chemical reactions with substrate n
ions would be expected to be negligible,
produce increases in refractive index An/n 0.005
~ 1.5% (Bayly and Townsend, 1973). The
refractive index as a function of distance
from the implant surface is shown in Fig- =n
ure 6-14 (Boyly and Townsend, 1973) after
implanting 1016 Ar ions cm" 2 at 300 keV. LJ

Although no information about substrate 0.010


nK •—I
temperature is given, the lack of informa- j—'
tion is probably indicative of nominal 0.005
—>

J
i
i
b n_
r
1

room temperature. Shown in the figure are 0


r__.j
1
H
L..J 1 2 3 4 5
profiles for two samples, one as received Range in nm
and one thermally treated for 90 min at Figure 6-14. Refractive index profiles of samples im-
425 °C. Samples were sectioned by three planted with 300 kV Ar, 1016 ions cm" 2 , with and
techniques and the index measured by an without prior annealing for 90 min at 425 °C in air.
350 6 Optical and Magnetic Properties of Ion Implanted Glasses

creasing dose when the dose is 1016 ions


cm" 2 or greater and the increases are sim-
ilar for the three ions. The values for the
refractive indices were calculated for a
"single layer" model. In this model it was
assumed that the change in index was uni-
form throughout the implanted layer. For
800
the highest dose, 6 • 1016 ions cm" 2 , the
indices increased ~ 5%, with the largest
Figure 6-15. Refractive index profiles for implanta- increase in the Fe implanted sample
tions of silica with (a) 20 keV B + to a dose of 1 • 1015 (Whichard and Weeks, 1989).
ions cm" 2 , (b) 20keV He + to 1 • 1016 ions cm" 2 , One of the interesting features of the
(c) 20 keV H + for 1 • 1015 ions cm" 2 , and (d) 2000 keV
Bi + for 1 -10 ionscm~ 2 . changes in refractive index produced by
heavy ions is that the variation in the index
with depth from the implanted surface is
that extends to a depth > 400 nm. The not large until the end of the range of the
maximum change in the index in the three implanted ions. A comparison of the index
cases is An/n ~ 0.017. change, together with vacancy and im-
A high energy (2000 keV) implant of Bi planted ion distributions calculated with
increased the index to a depth of ~ 800 nm, the TRIM program, are shown in Figure
with the maximum at a depth of ~ 600 nm. 6-16 (Faik et al., 1986). Before annealing
The increase was slightly larger than in the the index is almost constant to a depth at
case of the H ions. Reactions between Bi which the distribution of the implanted ion
and substrate ions may be a factor in this is a maximum. After annealing it varies in
increase, also. Some data on the effects of the same way as the calculated vacancy
Cr, Mn, and Fe implanted in silica on re- concentration and not as the implant ion
fractive index have been reported (Whi- distribution.
chard et al, 1988). These data show that The temperature of the anneal (450 °C)
the index, measured by an ellipsometric was sufficient to remove most of the elec-
technique at ~ 633 nm, increases with in- tronic states which were paramagnetic

Figure 6-16. A comparison


of the experimentally deter-
mined refractive index pro-
files (a) before and (b) after
annealing at 450 °C with
TRIM calculations of (c)
vacancy and (d) impurity
distributions. The N + ion
- U6 energy was 0.18 MeV for a

0.3
Depth in jjm
6.3 First-Order Optical Properties of Implanted Wide Band-Gap Glasses 351

states of intrinsic defects (Perez et al., of which are principally SiO 2 . The usual
1983 b). It was not sufficient to remove the technique is to measure the reflectivity of
chemical disorder introduced by the im- implanted samples. This technique, for
plantation. At the dose used for these mea- wavelengths > 5 jim, samples a layer that
surements and calculations, 1016 180keV is less than ten times thicker than the im-
N + ions cm = 2, all of the substrate ions will planted layer (Magruder et al., 1990 a) if
have been displaced a least once. Weeks that layer is < 300 nm thick. Quantitative
and Sonder (1963) and Stevens et al. (1958) measurement of relative amplitudes of
showed that for a neutron dose sufficient bands is difficult whereas relative measure-
to displace all silica ions at least once the ment of peak positions of bands is more
concentration of intrinsic paramagnetic accurate by this method.
states begins to decrease. At neutron doses In our review of the literature reports of
much higher (1021 n cm" 2 ) than this dose bands due to implanted ion-substrate ion
(3 • 1019 n cm" 2 ) the decrease is almost a vibration bands have not been detected.
factor of two. For implant doses >10 1 4 The effects reported are due to changes in
ions cm" 2 most substrate ions have been the bands observed in silica before implan-
displaced at least once. Thus for all of the tation (Arnold and Borders, 1977; Arnold,
implant doses, discussed thus far, we ex- 1978,1980,1981). These changes are attrib-
pect that the vacancy concentration as uted to changes in the SiO2 structure.
measured by intrinsic paramagnetic states
is less than the maximum concentration 6.3.2 Alkali Silicate Glasses
observed in the case of neutron irradiation.
It is difficult to interpret the TRIM calcula- Glasses with alkali silicate compositions
tion of vacancies per ion when the vacan- are an extensive group with many uses. For
cies per ion exceeds the concentration of most applications, additional elements are
ions. It may be that the agreement between added to design a glass with particular
the index after thermal treatment and the properties. In most of the research on ef-
number of vacancies per ion is fortuitous. fects of ion implantation on properties,
In Section 6.5.1 we review the data of three-component (alkali, silicon, oxygen)
Hosono and Weeks (1990 b) in which it is glass compositions have been chosen for
shown that E' centers, i.e., singly charged investigation. The vast literature on prop-
vacancies, have a higher concentration erties of these glasses provides an excellent
near the implant surface and peroxy radi- basis for interpreting effects produced by
cal centers, i.e., interstitial oxygen, has a ion implantation.
higher concentration at the peak of the im-
planted ion distribution. Thus the distribu- 6.3.2.1 Noble Gas Ions
tion of defects is a function of the type of During implantation of Xe a depletion
defect and is not uniform. of Li and Na in Li 2 O:SiO 2 (Arnold and
Peercy, 1980) and Na 2 O:nSiO 2 (Bach,
1975) glasses, respectively, in the implanted
6.3.1.4 Infrared Spectra
layers has been observed. In the case of the
One of the problems in measuring the Li 2 O:SiO 2 glass samples, Arnold and
effects of ion implantation on the vibra- Peercy (1980) observed that H, already
tional bands of silica is the measurement of present in their samples, diffused into the
a very thin layer on a thick substrate, both Li-depleted region. In the case of the
352 6 Optical and Magnetic Properties of Ion Implanted Glasses

Na 2 O: n SiO2 glass samples, this effect was with no measurable change at ~ 380 nm
not reported (Arnold, 1978). In either case for doses less than or equal to 5 • 1016 ions
the optical absorption spectra produced by cm" 2 . At higher ion energies the wave-
the implantation of Xe ions would be af- length dependence of the reflectivity was
fected. In the paper of Bach (1975) the ab- more complex. The maxima and minima
sorption spectra of the Xe implanted shifted to longer wavelengths with increas-
Li 2 O:SiO 2 glass samples are only given ing ion energy.
after the samples have been annealed at
500 °C. In these spectra an intense band
6.3.3 Multi-Component Glasses
with a peak at 470 nm is present. The spec-
tra of samples of silica implanted with Li Four-component glasses such as alkali-
have a band with a peak at ~ 500 nm alkaline earth-silica compositions have
(Arnold and Peercy, 1980). The peak posi- many applications and, consequently,
tion shifts to smaller wavelengths after an- there is considerable research on the mod-
nealing. In both cases the band in annealed ification of the properties of these glasses
samples is attributed to colloidal Li. by ion implantation. The alkali alumino-
We note that bands in the region of silicate compositions are used in many ap-
500 nm in silica and in alkali silicate plications and glasses with these elements
glasses have been attributed to non-bridg- have been frequently chosen for ion im-
ing oxygen hole centers (Friebele and Gris- plantation experiments.
com, 1986). The band, produced by radia-
tion with energetic photons, electrons,
6.3.3.1 Noble Metals
protons, or noble gas particles in either
glass system, disappears after an anneal at In Section 6.2 we noted that Ag im-
temperatures above 300 °C. The absence of planted in samples with those composi-
a decrease and the presence of an increase tions have a distribution similar to that of
with annealing at temperatures above Cu in silica. This ion also forms colloids as
500 °C is strong evidence that the implanted and after implantation and sub-
~ 500 nm band in both systems implanted sequent thermal treatments. Figure 6-17
with Xe or Li is not due to non-bridging (Arnold and Border, 1977) shows the ab-
oxygen hole centers. The stability and in- sorption spectra of samples implanted with
crease in intensities is certainly consistent 1016 Ag ions cm" 2 at an energy of 275 keV.
with the formation and growth of colloidal Arnold (1975) and Arnold and Borders
Li particles. (1977) attribute this spectrum to colloidal
The specular reflectances of samples of Ag particles with radii of the order of 2 nm.
a soda-lime glass implanted with Ar ions The spectrum has only one well resolved
has been reported (Geotti-Bianchini et al., peak at a wavelength of ~410nm. The
1984). The samples had a composition spectrum for Cu in silica is much more
73.4 wt.% SiO2,13.6 wt.% Na 2 O, 6.8 wt.% complex (see Section 6.3.1.2, above). The
CaO, 3.8 wt.% MgO and 2.4wt.% of peak, in the spectrum of samples given
other oxides. Measurements were made isochromal (30min) anneals, shifts to
over a range of wavelengths from 300 to longer wavelengths until a 400 °C anneal.
~ 2000 nm. The reflectance decreased with After an anneal at 500 °C the peak shifts to
increasing doses of Ar (2 JIA cm~ 2 , 50 keV) a shorter wavelength. These shifts are due
with a minima in the range of 700 nm and to an increase in particle radii from 15 to
6.4 Non-Linear Optical Properties 353

1016 275 keV Ag+ ions/cm 2 6.3.3.2 Halide Glasses


(no annealing) Halide glasses composed of Zr, Ba, Al,
this experiment
MIE theory. R =
and other cations have been considered as
fl = 1.75nm ) Kreibic and potential fiber optic glasses for applica-
/9 = 2.75nml v - Fragstein tions in the 2 to 10 jim wavelength range
data (cf. Chapters 8 and 15). They have the po-
tential for attenuations that are one to two
orders of magnitude lower than silica
fibers. The effects of implanting samples of
various compositions have not been exten-
sively reported. Most of the research has
been in the laboratories of P. Mazzoldi
(1990).
340 380 420 460 500 540 580 620 One of the effects of implanting Ar is an
A in nm increase in the relative amounts of Zr and
Figure 6-17. Measured optical extinction K (arbitrary Ba in the implanted layer. The reflectance
units) as a function of wavelength A (nm) for 1 • 1016 of the surface increased in the range 350 to
275 keV Ag ions cm ~ 2 as implanted into a lithia-alu- 2500 nm. The absorptivity of the samples
mina-silica glass compared with Equation (6-1) evalu- also increased in the range from 250 to
ated for R ~ 20 A, contamination factor C ~ 1, and
d = 2.2.
2000 nm. The wavelength dependence of
the absorptivity was observed to be a func-
tion of the implanted ion species, e.g., N
produced the largest increases compared
with H and Ar. The data reported were for
differing doses of these ions and hence a
comparison for the same dose is not pos-
~ 40 nm and then a decrease to 10 nm af-
sible.
ter the 500 °C anneal.
The formation of colloidal particles in as
implanted samples is attributed to beam
heating by Arnold and Borders (1977). In 6.4 Non-Linear Optical Properties
the Cu implanted silica colloids formed at
substrate temperatures ~100K. We sug- It was noted above that the polarization
gest that colloid formation may be due to of a wide band-gap material can be ex-
other processes. pressed as a power series of electric fields
In the case of Au implantation into the interacting with the material. The third or-
lithia-alumina-silica glass samples, colloids der term, expressed as the refractive index,
did not form until samples were annealed is
(Arnold and Borders, 1976). Implanting
n = no + n2E3 (6-9)
Ag into crystalline LiNbO 3 , A12O3, and
a-quartz caused colloids to form upon in which n0 is the first order term of the
implantation (Rahmani and Townsend, refractive index, n2 is the non-linear index,
1989). At implant doses > 5 • 1016 ions and E is the electric field. In the case of
cm" 2 , the implanted layers were amor- photons, E is the field of the photons. Thus
phous in the three crystals. to measure the value of n7 the E-field of
354 6 Optical and Magnetic Properties of Ion Implanted Glasses

incident photons must be varied. One tech-


nique for this measurement is called the
z-scan method (Sheik-Behae et al., 1989).
Becker et al. (1990) have made such mea-
surements on Ti and Cu implanted silica.
They used a frequency-doubled Nd-YAG
laser (532 nm, 100 ps FWHM pulse width,
76 MHz pulse repetition rate, and 1.8 W
average power). Both samples absorbed
strongly at this wavelength. Absorption at 500 1000
Laser power in mW
532 nm in samples implanted with Ti to
doses of 1015, 3 • 1015, 10 • 1015, 60 • 1015 Figure 6-18. Absorption of Ti implanted samples as a
function of incident photon power, X = 532 nm. Doses
and 60 • 10 15 ions cm~ 2 is shown in Figure (1015 ions cm" 2 ): o = 60, A = 60, + =10, x = 3, * =1.
6-18 (Beeker et al., 1990) as a function of
photon power in mW. Interesting features
of this absorption are: the similar ab-
sorptivity of samples with 1 to 10 • 1015
ions cm" 2 and the two samples with a dose
of 60 • 1015 ions cm" 2 , absorptivity in the
low dose samples saturates and absorption
decreases from 17% to 12% with increase
of power from 100 to 1300 mW, absorptiv-
ity in the high dose samples was indepen-
dent of power in the same range, and the
550 600 650 700 750 800
increase in absorptivity with increase of Wavelength in nm
dose from 10 to 60 • 10 16 ions cm" 2 is from
Figure 6-19. Laser induced fluorescence of Ti im-
17% to 30%. A 17% decrease in transmis- planted fused silica. The structure in the region of
sion represents a very large change in ab- 5500 nm is stray light from the laser.
sorption coefficient since the thickness of
the absorbing layer is only 120 nm. The
en
absorption coefficient is of the order of
1 uni

Cu h
H^cm" 1 .
(JDJ

Luminescence stimulated by the 532 nm \


i arbit

photons is shown for one Ti-implanted pure FS


l_Lirm •tLIULJiTl-lWW.-MiP'*
sample in Figure 6-19 (Beeker et al., 1990).
(NJ * ->>
Luminescence in Cu-implanted sample Q
detector

was similar, with the peak occurring at a


wavelength ~ 30 nm greater than that for
the Ti samples. c
o
The z-scan data are shown in Figure >^ pure FS
6-20 (Beeker et al., 1990) for Ti- and Cu- U)

implanted samples. The z-scan spectrum <u


"r
for an unimplanted silica sample is also Distance from focus in arbitrary units
shown in both parts of the figure. The Figure 6-20. Results of z-scan for pure silica Ti- and
shape and amplitude of the two spectra are Cu-implanted fused silica.
6.5 Magnetic States 355

similar. However, structure is resolved in fects usually have energies between the va-
the Cu spectrum on both sides of the focus. lence and conduction bands. In the case of
Becker et al. (1990) do not have an expla- silica, the E' and peroxy radical centers,
nation for the structure. These data clearly discussed above, are examples. - The sec-
show that the ion implanted samples have ond source is the implanted ion. Ions are
n2 that are very large (~ 10" 8 M2/W) com- usually implanted either in the + 1 or + 2
pared with unimplanted silica. states. For some ions these states will have
These data are tantalizing. The values of unpaired electrons and hence lead to mag-
n2 are large. For such values there is the netic states. An example is the Fe ion,
possibility of optical switching with switch- which will be discussed below. Some frac-
ing times that are a function of the transit tion of ions implanted in the + 1 or + 2
times of conduction electrons in colloidal states will have a final state that ranges
particles, if the colloidal particles are the from 0 to + 4 (the + 4 state has been de-
source of the non-linear index. tected in A12O3 implanted with Fe and will
These non-linear effects may be due to be discussed in Section 6.6).
properties other than those of the im- The intrinsic defect states of implanted
planted ions. Tsai et al. (1989) have shown samples will be reviewed first, followed by
a correlation between second harmonic a review of magnetic states of implanted
generation and defects in an optical fiber. ions.
The defects are those usually observed in
silica, i.e., E' centers. The differences be-
6.5.1 Paramagnetic Defect States
tween the z-scan data for Ti- and Cu-im-
of Silica Substrates
planted samples does indicate that some
part of the effect is related to implanted Energetic ions implanted in a material
ions. displace ions of the substrate creating in-
Although not produced by ion implan- terstitial ions and vacancies. In a simple
tation, non-linear optical properties of compound such as SiO2 or elemental ma-
glasses have been noted by a number of terial such as Si in the glass state intersti-
investigations. These may be of interest to tials and vacancies are usually labeled
readers who wish to consider glass systems "chemical disorder" or "defects". Another
in which non-linear optical properties are consequence of the deposition of energy by
observed (Friberg and Smith, 1987; Ross, the implanted ions is excitation of elec-
1989; Taylor et al., 1988; Vogel et al., 1989; trons. The excited electrons may be
cf. Chapter 12). trapped in states that are between the va-
lence and conduction bands. In some case
these states are paramagnetic. Thus im-
6.5 Magnetic States planted glasses can have paramagnetic
states associated with implanted ions and
Magnetic states of implanted materials defects in the glass produced by displace-
have two sources (see also Volume 3 of this ment and ionization processes. The para-
series). One is unpaired electronic states of magnetic states of defects in the substrate
substrate ions. These states are usually due will be discussed followed by a discussion
to defects of crystal structure or, in the case of magnetic states of implanted ions.
of wide band-gap glasses, chemical disor- Magnetic states of implanted ions can be
der. The lowest energy states of these de- detected by various techniques, one of
356 6 Optical and Magnetic Properties of Ion Implanted Glasses

which, conversion electron Mossbauer vacancy (E' center) (Weeks and Nelson,
spectroscopy, was discussed above (Perez 1990; Griscom, 1980; Weeks, 1967; Ar-
et al., 1987); another is a vibrating magne- nold, 1978; Arnold etal., 1990; Antonini
tometer (Perez, 1984). Electron paramag- et al., 1982), neutral non-bridging oxygen
netic (or ferromagnetic) resonance spec- (NBOH center) (Griscom, 1980), and sing-
troscopy is a technique particularly useful ly charged oxygen molecule ion (POR)
for detecting small (of the order of 1012 bonded to a Si (Friebele et al., 1979; Pur-
spins with S = 1/2 and a line width cell and Weeks, 1969). These paramagnetic
~ 0.1 mT) numbers of paramagnetic states states are not detected in well annealed
or ferrimagnetic particles. The reader is re- samples of the purest silica.
ferred to standard texts for detailed de- Implanting ions in silica produces these
scriptions of these techniques (Orton, defects since in most cases ion energies are
1970; McMillan, 1968). sufficient to produce many displacements.
Models for paramagnetic defect states In Section 6.3 we described the optical
are usually deduced from a fit of observed bands produced by implanting a variety of
spectra to a "spin Hamiltonian" (Orton, ions into silica. Although EPR spectra
1970). In the case of wide band-gap glasses, were not reported in the papers referenced
the spin states of most defects are either 1/2 in Section 6.3, the three paramagnetic de-
or 1. The effects of the Coulomb field of fect states discussed above were produced.
nearest neighbor ions on the spin state of Whichard (1989) measured the concentra-
defects is a second order effect. Conse- tion of E' centers as a function of type
quently, the magnitude of the external of implanted ion and dose. Figure 6-21
spin-aligning magnetic field for a reso- (Whichard, 1989) shows E' center con-
nance transition between spin states differs centration in the implanted layer as a
only slightly from that field required for function of dose and of ion type for doses
transitions between the spin states of a free >10 1 6 cm" 2 . The highest concentrations
electron. In a solid these Coulombic field are found for a dose of 1016 cm~ 2 Cr or Fe
effects are incorporated into the Hamilto- ions. The concentrations decrease with in-
nian in the "g-tensor". The eigenvalues of
this ^-tensor are observed in the spectrum
of a defect in a glass as singularities of the E1 type signal
"powder pattern" (McMillan, 1968). These
singularities provide one means for identi- a. 60 - • Mn A Fe
fying defects in a glass. Thus defects pro- O Cr o Ti
duced in glasses by ion implantation can .£ 40 -
be identified in most case by these singular-
ities. It will be noted in the following dis-
I o
•£ 20 - O
cussion that one type of defect has several D A
A

variants in ion-implanted silica. Many of • 8


the electronic states due to chemical disor- I I l 1 ! i

1 2 3 4 5 6
der (defects) in SiO2 have been described Q.

Implantation dose in 1016 ions/cm 2


(Weeks, 1956, 1967; Griscom, 1980; Gris-
Figure 6-21. The concentrations of E' centers in the
com etal., 1988). The three defects for
implanted layer as a function of dose. The thickness of
which detailed atomic structures have been the implanted layer was assumed to be 200 nm (see
developed are the singly charged oxygen Figure 6-1).
6.5 Magnetic States 357

creasing dose. In the case of Ti and Mn the sites in which the Si, on which the para-
concentration is, within the errors of mea- magnetic state is localized, is bonded to
surement, invariant with dose and less than two oxygen ions and one Si ion. They (Ho-
for Cr and Fe. sono et al., 1990) show that an optical ab-
Whichard notes that for a dose of 1015 sorption band with a peak at ~ 7.5 eV due
cm" 2 every substrate ion in the implanted to a transition of the E" center, i.e., the
layer is displaced at least once. He then neutral oxygen vacancy, has an intensity
notes that in the case of the production of that increases approximately linearly with
defects by neutron irradiation, concentra- dose in the Cr, Mn, and Fe implanted sam-
tions of E' centers in silica or in a-quartz ples.
decrease with increasing dose when the Hosono and Weeks (1990 b) have mea-
dose is sufficient to displace every ion at sured the dose dependence and depth de-
least once (Stevens, 1955; Stevens et al, pendence of the E' centers and POR con-
1958; Weeks, 1965). The decrease in the centrations in Cr-implanted samples.
case of ion implantation is due to the same Figure 6-22 (Hosono and Weeks, 1990 b)
factors that cause a decrease in the case of shows the spectra as a function of dose for
neutron irradiation (Weeks, 1965). The dif- three doses. The spectrum of the sample
ferences between types of implanted ions is with the lowest dose (0.5 • 1016 cm" 2 ) has
attributed to differing reactions between components due to POR's, E' centers, and
substrate defects and ion types. Magruder to Cr + 3 . With increasing dose all the re-
et al. (1990 b) have attributed the differing solved components decrease. The POR
reactions between implanted ion types and and Cr + 3 components are not detected at
substrate ions to differences in the reactiv- a dose of 6 • 1016 cm" 2 . Two types of E'
ity of the implanted ions with oxygen (see centers, shown on the right side of the fig-
Table 6-4). ure, are detected.
Hosono et al. (1990) have investigated By etching the implanted surfaces with
paramagnetic defects in silica samples im- dilute HF solutions, material was removed
planted with ions of the first transition se- to increasing depths. The depths of ma-
ries of elements. The EPR spectra of sam- terial removed were determined by mea-
ples implanted with Ti, Fe and Cu, to a suring, by means of the backscattering
nominal dose of 6 • 1016 cm" 2 , have rela- technique, the distribution of Cr ions re-
tively intense components due to the POR maining after each etching treatment. The
and E' centers. In the spectrum of a sample concentrations of POR and E' centers
implanted with Cr to a nominal dose of were measured as a function of distance
6-10 1 6 cm~ 2 only E' centers were ob- from the implanted surface of the sample.
served. Measurements at room tempera- Figure 6-23 (Hosono and Weeks, 1990 a)
ture as a function of power show that there shows the changes in intensities of these
are two distinct E' components. Neither is two defects with distance from the im-
the one observed in y-ray irradiated silica. planted surfaces. The E' center concentra-
One of these centers saturates at the tions are highest at the surface and de-
highest power (~ 200 mW) while the other crease with distance from the surface. The
is not saturated. On the basis of the tem- POR concentration increases with dis-
perature dependence, shapes of the first de- tance from the surface and is a maximum
rivative of the absorption, and gf-values, at the depth at which the implanted ion
one of these components is attributed to concentration is a maximum. On the basis
358 6 Optical and Magnetic Properties of Ion Implanted Glasses

2.0072

2.069

336 346 2U2


Magnetic field in mT

Figure 6-22. The EPR spectra of SiO2 samples implant-ed with Cr. On the left of the figure the spectra at three
doses, (a) 0.5 • 1016 ions cm" 2 , (b) 3 • 1016 ions cm" 2 , (c) 6 • 1016 ions cm~2, measured at a temperature of 110 K
and attenuation of the microwave power of 0 db. On the right the spectra in the region of the E' center measured
at 300 K and the two power levels indicated on the figure. The thin arrows on the left side indicate the g-values
of the peroxy radical center and the fat arrow indicates the X component. The X component is the one shown
in the lower part of the right side of the figure.

(b)

E' type E"' type


|
Figure 6-23. Concentrations of E'
and peroxy radical (POR) centers
as a function of distance from the
1 i
implanted surface. AN, number of
0.1 0.2 0.3 0.1 0.2 0.3 centers removed by an etch; Ad,
Depth in pm Depth in pm
the thickness of material removed
in an etch, (a) Sample implanted
POR with 0.5 • 1016 ions cm" 2 , (b) sam-
ple implanted with 6 • 1016 ions
cm" 2 . The measurements for the
POR spectra were made at 0 dB
attenuation and 110 K and the E'
center measurements were made
at 40 dB and 300 K.
0.1 0.2 0.3
Depth in pm
6.5 Magnetic States 359

of their data they concluded that oxygen with increasing dose. The dose dependence
ions were predominantly displaced in the of these two centers are shown in Figure
direction of the implanted ion velocity vec- 6-24. The number of E' centers is three
tors. This preferential displacement of oxy- order of magnitude less than the number of
gen ions provides a reservoir of oxygen at POR's as shown in Fig. 6-24 a.
the peak of the implanted ion concentra- The intensities of the E' center compo-
tion with which the implanted ions can re- nent increase with decreasing temperature,
act. in good agreement with a Boltzmann func-
tion, i.e. for hv <^feB7^I ~hv/kBT, where /
6.5.2 Magnetic Properties is the intensity of the component, h is
of Implanted Ions Planck's constant, v is spectrometer fre-
quency, /cB is Boltzmann's constant and T
In many implanting experiments the ion
is absolute temperature. The intensity of
is implanted in the + 1 charge state. In this
state some ions are paramagnetic and if
they retained this charge state after coming Dose dependence EPR signals
to rest their magnetic properties may be
detected. As noted above in Section 6.1, the
final charge states are a consequence of
reactions between the implanted and sub-
strate ions. The ion may have several possi-
ble charge states, ranging from 0 to ± m,
where m is some integer, usually < 5 (Perez
et al, 1987). In the case of noble gas and
metal ions the final state may well be 0.
These charge states and reaction with
4.0 8.0 12.0
substrate ions determine the magnetic
(a) Dose in 1016 ions/cm 2
properties of the implanted ions. The prop-
erties are also a function of dose, dose rate
POR temperature dependence
and substrate temperature during implan- 15
tation.
O 8 -10 15
6.5.2.1 Magnetic States o 1.6-1016
of Implanted Oxygen in Silica 8 10 16
A u • 10
16
a 8- 10
There are few reports (Arnold, 1973) on
the states of oxygen implanted in glasses. a
The only paper, to our knowledge, on mag- I 5
netic states of implanted oxygen is one by
Derryberry et al. (1990). They report that
the most intense paramagnetic state is the 0
0.002 0.004 0.006 0.008
POR. Beginning with a dose of 0.8 • 10 16
(b) 1/7 in K"1
cm" 2 the number of POR's decreases with
Figure 6-24. (a) Dose dependence of the EPR compo-
the next increase in dose and then increases nents (POR and E') in the spectra of oxygen-im-
with further increases in dose. The E' cen- planted SiO2 glass samples, (b) temperature depen-
ter numbers decrease to a constant number dence of the POR component.
360 6 Optical and Magnetic Properties of Ion Implanted Glasses

the POR component deviates markedly erties. The magnetic properties of such
from a Boltzmann function. With decreas- glasses have been labeled "spin glasses". A
ing temperature, the increase of intensity of major fraction of the published research on
the POR component is much greater than these materials concerns metallic glasses
expected for a Boltzmann dependence, for (Moorjani and Coey, 1984). One chapter in
the highest dose, 6 • 10 16 cm" 2 , as shown Moorjani and Coey's book, chapter V, dis-
in Figure 6-24 b (Derryberry et al., 1990). cusses the properties of insulating spin
This temperature dependence may have glasses. Spin glasses are materials in which
two possible sources. One of these may be the concentrations of magnetic ions or
a wide distribution of relaxation times for states are sufficient for spin-spin interac-
the POR spin-lattice relaxation. With de- tions, such as St'Sj, to be the largest en-
crease in temperature the line width for ergy term in the spin Hamiltonian and in
these spins decreases and contributes to which the spin states do not have transla-
the observed component. The second may tional symmetry. This lack of symmetry
be exchange interactions between POR's and a coupling of spins in which the sum-
in clusters with the result that the clusters mation pathway determines the net mag-
are super-paramagnetic. With decrease in netic moment produces spero- and speri-
temperature the relaxation times for the magnetic materials (Moorjani and Coey,
magnetization of the clusters increase. 1984). Implanting magnetic ions in a sub-
With decrease in temperature increasing strate insures the absence of translational
number of clusters contribute to the com- symmetry. Although the ions may form
ponent. In this case the shape of the com- separate phases, ion doses for which the
ponent should change with decreasing concentrations of implanted ions in the im-
temperature. The singularities would dis- planted layer are greater than a few percent
appear into an almost symmetrical line of the substrate ions in the layer occur for
shape. Derryberry et al. (1990) do not re- doses ^ 1016 ions cm" 2 when implanted at
port such a change in line shape. one ion energy. Even with the formation of
separate phases particle-particle magnetic
interactions may be expected to lead to the
6.5.2.2 Elements of the First Transition properties of spin glasses.
Series
We note that implanting ions at one en-
The paramagnetic resonance spectra of ergy into a substrate material such as SiO2
elements of the first transition series intro- will result in a concentration of ions at the
duced into many glassy solids by thermal maximum of the distribution of the order
processes have been described in several of 1 mol% for a dose of 1015 cm" 2 . In the
thousand papers since Sands' publication case of transition elements, magnetic inter-
(1955) describing the spectra of F e + 3 in an actions between ions with a random distri-
oxide glass. An excellent review of the bution in a substrate is a significant deter-
paramagnetic resonance spectra of the 3 d, minant of the electron magnetic resonance
4d and 5d elements in a few oxide glasses (EMR) spectra of the implanted ions. An-
has recently been published (Griscom, other factor affecting the EMR spectra of
1990). ions, implanted at one energy in most
When concentrations of these ions ex- oxide glasses is the distribution of ions.
ceed approximately 1 mol%, magnetic in- This distribution has a width at half max-
teractions change the EMR spectral prop- imum amplitude ~120nm for 160 keV
6.5 Magnetic States 361

ions. When implanted into a flat surface


these ions form a thin film in which two
dimensions of the film are several orders of
magnitude greater than the thickness of the
film.
Weeks et al. (1985, 1986), Whichard and
Weeks (1989) and Whichard (1989) have
measured the EMR spectra of silica im-
planted with Ti, Cr, Mn, Fe, and Cu. In
addition to spectral components due to
paramagnetic defect states of silica pro-
duced by the implantations, they attribute
other components to magnetic states of the
3000 £000
implanted ions in the case of Ti, Mn, and Magnetic field in G
Fe. In the case of Cr a spectral component
Figure 6-25. The EPR spectra of a SiO2 glass sample
attributed to Cr was observed at doses
implanted with 6 • 1016 Fe ions cm" 2 with a current
^ 3 • 1016 cm" 2 (Hosono et al., 1990). At a of 4 JJA cm" 2 and substrate temperature of 300 K.
dose of 6 • 1016 ions cm~ 2 it was not re- (1) implanted surface parallel to the laboratory mag-
solved. In the case of Cu ions no compo- netic field; (2) implanted surface perpendicular to lab-
nent due to Cu + 2 was detected (Magruder oratory field.
etal, 1991).
The magnetic properties of each of these
ions implanted in various glasses will be decreases with decreasing dose and is not
considered in turn. The order in which they resolved for doses < 3 • 1016 ions cm" 2
will be discussed will be the order of the (Whichard, 1989). In the case of a dose
intensities of the magnetic resonance spec- 6 • 1016 cm" 2 , this internal field increases,
tral component attributable to the im- the line width of the component increases,
planted ion. We will begin with the most and the intensity increases to ~ 200 K and
intense component. then decreases, below 200 K, with decreas-
ing temperature. Whichard (1989) con-
cludes that these magnetic properties are
a) Fe Ions due to a spin glass being formed in the
The spectrum of a silica sample im- implanted layer. These properties are illus-
planted with 6 • 1016 ions cm" 2 is shown in trated in Figure 6-26 (Whichard, 1989).
Figure 6-25 (Whichard, 1989; Weeks et al., Whichard (1989) showed the transition
1985) for two orientations of the implanted to a magnetically ordered state occurred
surface of the sample with respect to the over a range of doses. This transition is
laboratory magnetic field (Arnold, 1975). illustrated in Table 6-5. The intensity of the
The shift of the peak of the component to component increased from 1 to 33 (relative
a higher field when the field is perpendicu- units) when the dose increased from 2 to 3
lar to the implanted surface is due to an in units of 1016 ions cm" 2 . Since this in-
internal field within the implanted layer. crease in intensity is much greater than the
This field, produced by exchange inter- increase in dose, Whichard attributed the
actions between the Fe ions, is oriented in excess to an ordering of the Fe ions into a
the implanted plane. This internal field ferrimagnetic state. Even the state for doses
362 6 Optical and Magnetic Properties of Ion Implanted Glasses

Temperature dependence of Fe EPR signal observed at ~ 300 K instead of the 7%


Resonance field line width and intensity
fraction observed and given in Table 6-5.
o
£000 Fe 6x10 16 ions/cm 2 /side At a dose of 6 • 1016 ions cm~ 2 the order-
-E 3800 ing effect increases, since the table shows
v
T3 • v that the intensity increases by a factor of
" 3600 -
• 5 with an increase of dose of only a factor
• V
§3400 oo o o o o o V of 2.
c
o o I 8
2 3200 - o S o 8 ° B o • o •
Weeks et al. (1986) heat-treated a sample
. . • o
a: ooooo implanted with 3 • 1016 Fe ions cm" 2 for
i 1 j
3000 | | 20 h in air at 800 °C. The intense com-
1200 A ponent due to the iron ions remained
Orientation
1000 but its temperature dependent properties
A 180° O1350
o • • • 160° • 110°
changed. The magnitude of the internal
•£ 800 A
o 90° field decreased from ~ 50 mT to ~ 10 mT
£1
T3
•° O
A
A at 300 K and then increased only to
I 600 • A
A
# A
~ 30 mT at ~ 5 K. The intensity decreased
C ° i A
3 £00 - • O fl
A
#A A
A
- 1 5 % from 200 to 5 K as compared to the
• fio
• °4 A 75% decrease in an as implanted sample.
200
, % These data are consistent with the relative
500
fractions of Fe charge states given in Table
6-3.
^A00
ID
8
Griscom et al. (1988) also observed an
c
| 300 I** 8 intense electron magnetic resonance spec-
CD
—21

A

tral component in samples implanted with
.g 200 r A O
A |
(0.8, 1.3 and 2.8) • 1017 Fe ions cm" 2 . The
A ° spectra shown in Figure 6-27 show that
tr 100
- A •
with an increase in dose above that used by
0 i | i |

0 100 200 300 400 500 Whichard the internal magnetic field in-
Temperature in K creases, and for a dose of 2.8 • 10 17 ions
Figure 6-26. The temperature dependence of the reso- cm" 2 it has a value of ~ 0.7 T.
nance field, line width, and intensity of the Fe EPR
component in the spectrum of a SiO2 glass sample
Using KitteFs conditions for resonance
implanted with 6 • 1016 ions cm" 2 . The implanted for ferromagnetic material with a planar
surface of the sample is parallel to the laboratory field geometry and assuming that the implanted
for the angle 180°, and perpendicular for the angle samples are ideal continuous films (Kittel,
90°. The error in the each data is represented by the 1948), Griscom calculates the magnetiza-
size of the symbol for the data.
tion, M, of the implanted layer based on
the fields for resonance with the applied
laboratory field in the plane and out of the
< 1 • 10 16 ions cm 2 was not a paramag- plane of his samples. He finds that there is
netic state. The reason for this assertion is reasonable agreement between the param-
that if it is assumed that the component is eters of the spectra, #-value and magnetiza-
a paramagnetic component then it would tion, M, at room temperature measured at
be expected that because of the Boltzmann - 9 and - 35 GHz.
dependence of paramagnetic states only The temperature dependence of the in-
0.1% of the total number of ions would be tensity of a sample implanted with 8 • 1016
6.5 Magnetic States 363

Table 6-5. The g-value, line width, and relative intensity of the Fe EPR signal for three implantation doses.

Nominal dose 9 Relative intensity AH Fractiona


(1016 ions/cm2) (arbitrary units) (G)

Fe 6 1 1.897 + 0.003 171 497 ± 8 340 + 5


6 II 2.130 + 0.004 168 358 + 6 350 + 5
31 2.014 ±0.002 31 321 ± 9 120 ± 5
3 11 2.082 + 0.003 33 295 ± 5 125 ± 5
21 2.070 + 0.003 1 315 + 11 7+5
2|| 2.079 + 0.003 1 264 ± 30 7±5
a
1 = perpendicular, || = parallel, = fraction of implanted ions assuming a paramagnetic system.

ions cm 2 is shown in Figure 6-28 over the 4 7i M and finds, as expected, that it has the
temperature range of ~100 to ~58OK. same temperature dependence as the inten-
The temperature dependence has the ap- sity.
pearance of a Curie transition with T/C Whichard (1989) showed that the onset
- 5 0 0 K . Griscom (1988) also plots the of the ordered magnetic phase occurs for
value of A = Hres(out of plane)— Ho = doses < 1016 cm" 2 . Based on his data and
using the equation given above we find
that the magnetization, M, of Whichards
(a) A g=2.0
samples implanted with 6 • 1016 ions cm" 2
is M = 0.0002 T. The Griscom et al.'s sam-
ple (1988) with 8 • 1016 ions cm" 2 has M
~ 0.02 T. An increase in dose by a factor of
1.4 increases the magnetization by a factor
/— /-/out of plane of ~ 100. The dose dependence of the mag-
netization is given in Table 6-6.
The Griscom et al. samples were im-
(b) r-H in plane planted with ions whose energy was

AL
H out of plane
OC ~ 100 keV and for the Whichard samples it

Ir
was 160 keV. The concentration of im-
105K"
planted ions at sample surfaces in Griscom
et al.'s samples was much higher than in
/-105K
the Whichard et al.'s samples. The mag-
290 K-U
netic layers in Whichard samples were
0.0 0.1 0.2 0.3 (U 0.5 0.6 0.7 0.8 0.9 1.0
Magnetic field in T

Figure 6-27. X-band (9.2 GHz) FMR spectra of two


Table 6-6. Dose dependence of magnetization of Fe
planar Fe-implanted silica samples for various angles
implanted silica.
between the applied magnetic field and the sample
plane: (a) sample implanted with 8 • 1016 ions cm" 2 : Dose in (1017 ions cm 2) M in (T)
(b) sample implanted with 1.3 • 1016 ions cm" 2 . Spec-
tra of (a) were obtained at 290 K; those of (b) were 0.58 0.0002
recorded at the indicated temperatures. (The dimen- 0.8 0.02
sions of the implanted dose are given on the original 1.3 0.04
figure as ions/cm3. We believe these dimensions to be 2.8 0.10
in error and should be ions/cm2).
364 6 Optical and Magnetic Properties of Ion Implanted Glasses

Figure 6-28. Integrated FMR in-


tensity (•) and parameter A (O) VS.
temperature (of Fe implanted
sample, dose 8 • 1016 ions cm" 2 ).
100 200 300 400 500 600
Temperature in K

completely buried. It would be interesting


to determine whether the exposure of the
samples examined by Griscom et al. to

V
normal atmosphere after implantation
Fe /
changed the relative fractions of the chem-
ical states of Fe. The diffusivity of oxygen
at room temperature in silica implanted
with Fe is unknown. In silica it is very
small (Schaefer, 1974). It is known (Webb
et al., 1976) that ion implanted silica has a
Mn / much higher etching rate in dilute HF than
x20 ./ does silica. This higher etching rate may be
Ml .II. ' - * — < * < ^

indicative of a porosity of the surface of


dH implanted samples that enhances the etch-
ing rate. If such is the case, then it might be
expected that the diffusivity of oxygen
would be enhanced and the oxidation of
Ti
implanted ions near the implanted surface
*50 would occur.

b) Mn Ions
Figure 6-29 (Whichard, 1989) shows the
Cr.Cu relative amplitudes of the first derivative of
*50 the absorption of the ion related compo-
nent in the EMR spectra of Fe, Mn, Ti, Cr
and Cu ions implanted to the same dose
6 • 1016 ions cm" 2 . The very narrow com-
i i i
2000 3000 4000 G 5000 ponent in the spectra of the Ti, Cr and Cu
Figure 6-29. EPR spectra of silica samples implanted
implanted samples is due to the E' center.
with 6-10 1 6 ions cm" 2 at 300 K, 4|aAcm~ 2 , and The receiver gain for the spectrum of the
160 keV. Fe implanted sample was too small to de-
6.5 Magnetic States 365

tect the E' center. At higher gain it is de- state. No hyperfine components (Mn)
tected as shown in Figure 6-21. (Whichard, 1989) were resolved in the spec-
The temperature dependence of the line tra of the Mn implanted samples. Thus
width, relative intensity and resonance
field of the component due to the Mn ions
Temperature dependence of Fe EPR signal
are shown in Figure 6-30 (Whichard, 1989). resonance field, line width and intensity
No long-range ordering of Mn spins was 3550
detected. The resonance field decreased
and the line width increased to the lowest
temperature at which measurements were
made, ~ 5 K. The relative intensity in-
creased to ~ 80 K and then decreased with
decreasing temperature. This temperature
dependence of these magnetic parameters
are similar to those of the Fe component in
the Fe implanted samples. Thus it is rea-
sonable to assume that the magnetic prop-
erties of that fraction of Mn ions contribut-
ing to the resonance component are in a
spin glass state.
It is evident from Figure 6-29 that the
fraction of Mn ions contributing to the res-
onance component is approximately a fac-
tor of 50 less than the fraction of Fe ions
contributing to the Fe component. Given
the chemical similarities of Mn and Fe im-
planted into the same substrate composi-
tion, it is reasonable to assume that the
chemical states of Mn ions after implanta-
tion are similar to those of Fe. On the basis 100 200 300 £00 500
Temperature in K
of estimates by Perez et al. (1987) of the
fraction of Fe ions in the 0, + 2, and 4- 3 Figure 6-30. The temperature dependence of the reso-
nance field, line width, and signal intensity of the Mn
states, there should be approximately the spectral component in the spectrum of a sample im-
same fraction of Mn ions in these states for planted to a dose of 6 • 1016 ions cm~2 (at 4 uA cm" 2 ,
the same dose as there are Fe ions in this 160 keV, and substrate temperature 300 K).

Table 6-7. The g-value, line width, and relative intensity of the Mn EPR signal for three implantation doses.

Nominal dose 9 Relative intensity AH Fractiona


(1016 ions/cm 2) (arbitrary units) (G)

Mn 6 1.995 ±0.004 3.3 196 ±12 6.0 ± 0.5


3 1.996 ±0.002 2.4 208 ±11 7.5 ± 0.5
1 1.998 + 0.003 1.0 235 ±23 9.2 ± 0.5

Fraction of implanted ions assuming a paramagnetic system.


366 6 Optical and Magnetic Properties of Ion Implanted Glasses

the magnetic interactions between the Mn of Cr + 3 has most often been observed in
ions apparently suppressed the hyperfine silicate glasses (Arnold, 1978). If, as in the
structure of any Mn + 2 ions. We note that case of Fe, Cr forms oxide precipitates the
Whichard did not report detection of a various chromium oxide phases, CrO,
g = 4.3 component in Mn implanted sam- Cr 2 O 3 and CrO 2 , would determine the
ples. It appears that Mn ions, randomly magnetic properties and the EMR spectra.
distributed in the silica structure, at least in The Neel transition of Cr 2 O 3 is - 307 K
sites which have crystal fields which pro- (Gray, 1957). Thus we suggest that in the
duce the g = 4.3 component, have not been case of Cr the tendency to anti-ferromag-
detected. netic or speri-magnetic ordering is well es-
Table 6-7, taken from Whichard's disser- tablished at 300 K and no EMR compo-
tation (1989), shows that the relative inten- nent due to Cr precipitates would be ex-
sity and fraction of ions detected based on pected. The Neel transition of Cr colloids
the "paramagnetic assumption" as a func- would be - 4 7 5 K (Arnold, 1980). As dis-
tion of dose differ markedly from the de- cussed in Section 6.3 the optical absorption
pendence shown in Table 6-7. Whichard properties of the Cr, Mn and Fe implanted
attributes this dose dependence to an anti- samples are consistent with absorption ex-
ferromagnetic or speromagnetic ordering pected for particles whose sizes are small
of the Mn spins. He notes that MnO has a compared to the wavelength of the ab-
Neel transition at 118 K and MnO 2 one at sorbed light.
90 K and ascribes the maximum in relative
intensity which occurs at ~100 K, shown d) Ti Ions
in Figure 6-30, to the onset of such transi-
tions. A component due to Ti 3 + is well re-
solved in the spectrum shown for a Ti im-
planted sample in Figure 6-31 (Whichard
c) Cr Ions and Weeks, 1990). The temperature depen-
Hosono et al. (1990) have detected a
component in the spectra of samples im-
planted with doses between 0.5 and
3 • 1016 ions cm" 2 . The #-value (1.97) and
line shape are those expected for Cr + 3 in
oxide glasses (Landry et al., 1967). The
absence of a component due to Cr ions
when the dose of implanted ions > 3 • 1016
ions cm ~2 is evident in Figure 6-22. The
intensity of this component (# = 1.97) de-
creases with increasing dose and is not de-
tected in the spectrum of the sample im-
planted with 6 • 10 16 ions cm" 2 .
3000 3500 4000
The argument which we proposed above
Magnetic field in G
that the fractional distribution of chemical
Figure 6-31. The EPR spectrum of a sample im-
states in the Mn case is similar to that of planted with titanium to a dose of 6 • 1016 ions cm" 2
the Fe case can also be made for the Cr (at 4 uA cm ~ 2, 160 keV and substrate temperature
case. The paramagnetic resonance spectra 300 K).
6.5 Magnetic States 367

dence of the intensity of the component is RBS of Ti ion implanted silica

well fitted by a Boltzmann function down Ti dose in ions/cm2

to ~ 5 K. Within experimental error the A 1 x10,16 0.15 E


line width and field for resonance are in- ° 3
variant with temperature from 300 to 10 K 0.10 -2
for doses from 1 to 6 • 1016 ions cm" 2 .
Hence the Ti + 3 ions which contribute are
0.05 £
paramagnetic from 300 to 5 K. Table 6-8 1- a

shows that the number of Ti + 3 ions de- °o


A.2 °A ^ '
tected is not a linear function of the dose 0.00
0.0 0.1 0.2 0.3
Depth in |jm
and that the fraction of ions contributing
to the component decreases between < 1 Figure 6-32. The backscattering depth profiles for ti-
tanium implanted samples. The outlined regions in
and > 3 • 1016 ions cm" 2 . A major fraction, the tails at depths > 150 nm account for half of the
- 9 0 % for a dose of 6 • 1016 ions cm" 2 , implanted ions detected by EPR in that sample. The
is not detected in the EPR spectrum. other half of the detected ions are assumed to be
Whichard et al. (1990) have found that the located in the tail near the sample surface.
magnitude of the exchange integral for the
paramagnetic fraction of the Ti 3 + ions
ranges from 10 to 1.6 • 10 ~6 eV. They as- interactions which are either anti-ferri-
sume that the paramagnetic fraction is that magnetic or speri-magnetic. Whichard
fraction in the tails of the ion distribution (1989) reports some experiments in which
measured by ion back scattering, as shown he detected transient signals that were at
in Figure 6-32 (Whichard et al., 1990) by least two orders of magnitude more intense
the triangles. The temperature dependence than the paramagnetic component. He
from 5 to 300 K of line width, resonance does not describe an experimental proce-
field and intensity for all doses was that dure which ensured reproducible data. He
expected for a paramagnetic state. did note that the transient signal was de-
tected again when a sample was removed
The chemical states of the large fraction from the EPR spectrometer and magnetic
of Ti ions not detected in the EPR spectra field for more than three days.
were not identified. It is plausible to as-
sume that some fraction of those unde-
e) Cu Ions
tected Ti ions are in + 2 and + 3 states. On
the basis of this assumption we then sug- The only EMR or EPR components de-
gest that these Ti ions have large exchange tected in Cu implanted samples were those
due to silica defects. Weeks et al. (1989) im-
Table 6-8. The g-value, line width, and relative inten- planted silica and two other types of glass
sity of the Ti EPR signal for three implantation doses. samples. The other two samples were a
standard Corning borosilicate and alumi-
Nominal dose g AH Relative no-silicate glasses. In none of these glasses
(1016 ions/cm2 ) (G) intensitiy
did they detect any compoent attributable
(arbitrary
units) to Cu + 2. They suggest that implanted Cu
is either in a colloidal state, i.e. Cu°, or
Ti 6 1.936 + 0.007 145 + 15 6 Cu + 1 . They note that in the case of silica
3 1.931 ±0.007 180 ± 15 3 implanted with Cu, the optical absorption
1 1.941 ± 0.005 205 + 15 4
spectra of samples, with a range of doses
368 6 Optical and Magnetic Properties of Ion Implanted Glasses

>10 1 6 ions cm 2, contained no resolved 1989), KTaO 3 (Arnold and Borders, 1976),
band at 5.2 eV, the energy of a band attrib- and many naturally occurring silicates
uted to Cu + 1 in silicate glasses. They note (Wangetal., 1990).
that in the case of the samples of the other Townsend et al. (1990) have fabricated
glasses the optical absorption at energies optical waveguides in A12O3 by implanting
> 4 e V were too intense to observe this group IV elements. The amorphous state is
band. By comparison with the absorption produced by elements of the group IV col-
spectra of Cu in silica samples in which the umn at doses and substrate temperatures
absorption bands in the 2 to 4 eV range are during implantation, less than for the ele-
attributed to Cu colloids, the absence of ments in other columns of the periodic
these bands in implanted samples of the table. The dose is < 10% of the dose and
other glasses leads to the conclusion that in the substrate temperature during implan-
these glasses a major fraction of the Cu is tation may be 300 K compared with a tem-
in the + 1 state. perature of ~ 80 K required for other ele-
ments (McHargue et al., 1985). Figure 6-33
(Townsend et al., 1990) shows the refractive
index of A12O3 implanted with 5 • 1016 car-
6.6 Glasses Produced bon ions cm" 2 . The data show that larger
by Implantation decreases in the refractive index are pro-
of Crystalline Substrates duced when the implanted face of an A12O3
crystal is the Z face. The damage profile
Irradiation of one of the crystalline and the carbon ion profile have substantial
forms of silica, a-quartz, with neutrons differences as shown in Figure 6-34 (An-
transforms the crystal to a glass with a tonini et al., 1982; Arnold, 1980).
density that is ~ 2 . 5 % greater than the The chemical state of the C ion has not
density of a silica glass formed by thermal yet been investigated. Townsend et al.
processing (Lines and Arndt, 1960; Primak (1990) suggest that the column IV ions act
et al, 1955). The increase in the refractive as catalysts in the process of forming a
index of silica implanted with noble gas glass network: "The distortions associated
ions is ~ 2%. This is the increase expected
from the increase in density which results I./D
from the modification of the structure of Y Z
thermally processed silica by atomic dis- n

h
/77 = 2

placements. In addition to the changes in 1.76 Z


structure which produce the increase in
density, optical absorption bands and m=1
paramagnetic states due to defects are in- - m-\
1.77
troduced by the irradiation.
Among other wide band-gap crystals
which have been observed to trans- \
form to the amorphous state under 1.78 i i

1
some conditions of ion implantation are Depth in nm
A12O3 (McHargue et al., 1990a, b), SiC Figure 6-33. Waveguide refractive index profiles (for
(McHargue et al., 1990 c), Si^N* (Arnold an implanted dose of 5 • 1016 carbon ions cm" 2 ):
and Borders, 1976), CaTiO 3 (White et al., 6MeV.
6.6 Glasses Produced by Implantation of Crystalline Substrates 369

The major differences are the production


of Fe + 4 which increases with increasing
dose in two different sites and the absence
of Fe + 3 in samples implanted at 77 K. A
decrease in Fe + 2 in two differing sites with
increasing dose occurs in both cases. The
fraction of Fe in the Fe° state is invariant
with dose for implantation at 77 K but
increases with dose for implantation at
300 K.
Figure 6-34. Comparison of ion range and damage The optical absorption of the implanted
distributions (for 6 MeV carbon implants in A12O3). layer, implanted at ~ 300 K, has a depen-
dence on photon energy that is similar to
that of Fe implanted silica (Stark et al.,
with the tetravalent bonding are not local- 1987). Optical absorption of A12O3 im-
ized at a single site but influence some tens planted at 77 K has not yet been reported.
of neighboring lattice atoms." This quota- Based on this similarity, the explantation
tion clearly indicates that Townsend et al. proposed by Perez et al. (1987) for the pho-
have assumed that the C ions are multiva- ton energy dependence of the absorption in
lent. The chemical reactions between im- Fe: SiO2 is also applicable to the Fe: A12O3
planted ions and substrate ions affect the case.
structure of substrate ions far beyond the In the case of implanted C ions in A12O3,
nearest neighbor range. The mechanism Townsend et al. (1990) suggested that col-
for such a long range interaction is not umn IV elements were much more effective
obvious, as is indicated by the use of the in producing an amorphous state in A12O3
term "catalyst". In this case C ions cannot than were other elements. McHargue et al.
react directly with each of the "tens of (1990) have determined the chemical states
neighboring ions" as is the case for those and their fractions of implanted Sn ions in
chemical reactions usually labeled "cata- the amorphous layer of A12O3 produced
lytic". by implantation at - 3 0 0 K of 4 • 1016
Conversion electron Mossbauer spec- ions cm" 2 . The final charge states of the Sn
troscopy (CEMS) has been used to deter- ions were + 2 and + 4. The possibility that
mine the chemical states of Fe and Sn im- some small (< 2%) fraction of the Sn was
planted in A12O3 (McHargue et al., 1987, in the 0 state could not be resolved. Neither
1990 b). The chemical states of Fe, as a refractive index nor optical absorption of
function of dose implanted at ~ 300 K, are Sn implanted samples have been reported,
shown in Figure 6-35 (Perez, 1984). The to our knowledge. If the Sn ions interact
implanted layers for these doses implanted with the substrate ions to form the amor-
at ~ 300 K are still crystalline. A substrate phous state does this interaction also affect
temperature ~ 80 K is necessary for the the defect states of the substrate?
formation of an amorphous layer. The McHargue et al. (1990 b) have used
chemical states of Fe in this case are shown CEMS to determine the chemical states of
in Figure 6-35 (Perez, 1984). The data show Fe implanted in single crystal SiC. Their
that there are differences in the chemical samples were implanted with doses ranging
states which form at the two temperatures. from 1 to 6 • 1016 ions c m ' 2 at - 3 0 0 K .
370 6 Optical and Magnetic Properties of Ion Implanted Glasses

(a) (b)
Ion fluence in 10 16
ions cm Ion fluence in 1016 ions cm" 2
) 2 4 6 8 10 0 2 4 6 8 10
i

20 -
A*
n
40

20
60
Fe
40 : \
.£ °
in 40
20
2+
§20 Fe
n i 1 1
a
CD
Figure 6-35. (a) Fluence (in-
1
' I 1 1
iS ° 40 tegrated flux) dependence of
•i 40 the different components
20 ^ - • — • •
present in the Mossbauer
or
Fe'2 + - F e 3 <
\ ^ spectra (A12O3 single crys-
20 0 1 1 tals implanted with 160 keV
57
0 1 I 1
Fe at 77 K). (b) Fluence
40 - (integrated flux) dependence
40
of the components present
20 20 in the Mossbauer spectra of
Feu '. Fe° iron-implanted crystalline
0 n- a-—°~~ r A12O3 (300 K).
10 20 30 10 20 30
Concentration Fe/AI in % Concentration Fe/AI in %

The implanted layers were amorphous for phenomena which will appear upon ion
all doses. The CEMS spectra were attrib- implanting samples chosen from the enor-
uted to a single charge state in sites with mously wide range of glass systems. The
small differences in local symmetries. Re- final charge state of ions from the first tran-
fractive indices, optical absorptions and sition series of elements implanted into sil-
magnetic properties have not been re- ica, range from 0 to + 3 . Implanted Cu has,
ported. apparently, only one charge state, i.e. 0.
Implanted into a boro- or alumino-silicate
glass the charge state is only + 1 . Thus it
6.7 Conclusions and Prognosis was possible, in this case, to control the
charge state of the implanted ion by chang-
This review has been primarily about ing the composition of the substrate. It
ion implanted silica. The reason for the may be possible to control the charge
absence of other glass systems is that little states of the transition elements and other
research has been reported on substrates elements by substrate composition.
other than silica. In our opinion, there are Successive implantation of two or more
many fascinating, scientifically interesting, ions from the first transition series in silica
and useful possibilities in the unknown is still to be done. To our knowledge, co-
6.8 References 371

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7 Chalcogenide Glasses

Stephen R. Elliott

Department of Chemistry, University of Cambridge, Cambridge, U.K.

List of Symbols and Abbreviations 377


7.1 Introduction 380
7.1.1 Classification of Amorphous Chalcogenide Materials 380
7.2 Preparation of Amorphous Chalcogenide Materials 381
7.2.1 Melt Quenching 381
7.2.2 Vapour Deposition 389
7.2.3 Other Preparation Methods 391
7.3 Structure 391
7.3.1 Definitions 391
7.3.1.1 Short-Range Order 391
7.3.1.2 Medium-Range Order 393
7.3.1.3 Long-Range Structure 395
7.3.2 General Aspects of the Structure of Amorphous Chalcogenide Materials . . 395
7.3.2.1 SRO in Chalcogenides 395
7.3.2.2 MRO in Chalcogenides 396
7.3.3 Structure of Specific Amorphous Chalcogenide Materials 401
7.3.3.1 Structure of Pure Chalcogens 401
7.3.3.2 Structure of V-VI Materials 403
7.3.3.3 Structure of IV-VI Materials 409
7.3.3.4 Structure of III-VI Materials 414
7.3.3.5 Metal Chalcogenide Materials 414
7.3.3.6 Structure of Halogen Chalcogenides 416
7.4 Defects 416
7.4.1 Introduction 416
7.4.2 Wrong Bonds 417
7.4.3 Coordination Defects 420
7.4.4 Experimental Probes for Defects 423
7.4.4.1 Electron Spin Resonance 423
7.4.4.2 Photoluminescence 425
7.5 Opto-Electronic Properties 427
7.5.1 Electronic Structure 427
7.5.2 Optical Properties 428
7.5.3 Electrical Properties 432
7.5.4 Photo-Induced Changes 438

Materials Science and Technology


Copyright © WILEY-VCH Verlag GmbH & Co KGaA. Allrightsreserved.
376 7 Chalcogenide Glasses

7.6 Applications 441


7.6.1 Infrared-Transmitting Optical Components 441
7.6.2 Xerography 442
7.6.3 Lithography 444
7.6.4 Solid Electrolytes 445
7.6.5 Threshold and Memory Switching 446
7.7 References 448
List of Symbols and Abbreviations 377

List of Symbols and Abbreviations

D characteristic coherence length


DJQ) molecular-packing structure factor
d spatial repeat distance
EA valence band edge
EF Fermi energy (level)
Eg bandgap
E« viscosity activation energy
Es thermopower activation energy
Ea conductivity activation energy
E" configuration of edge-sharing tetrahedra (ft = 0-2)
e electronic charge
/»(Q) molecular form factor
G{E) vibrational density of states (eV"1)
g Lande ^-factor
g(E) electronic density of states (eV" 1 cm" 3 )
i current
k Boltzmann constant
m average coordination number
N number of valence electrons per atom
number of mechanical constraints
Nd number of degrees of freedom
n refractive index
coordination number
pNL non-linear electronic polarizability
Q scattering vector
Qn configuration of coordination polyhedron in terms of number n of bridging
ligands
load resistor
r bond length
s thermopower
S(Q) structure factor
S(Q,co) dynamic structure factor
T temperature
T% glass-transition temperature
quench temperature
U effective correlation energy
strain potential energy
vB voltage applied by a bias battery
holding voltage
vth threshold voltage
w electronic hopping energy
X mole fraction
378 7 Chalcogenide Glasses

a optical absorption coefficient


a~* electron localization length
as bond-stretching force constant
P bond-bending force constant
y temperature coefficient of b a n d g a p
F Urbaeh-edge parameter
s dielectric constant
r\ viscosity
rja asymmetry parameter of electric-field gradient tensor
9 b o n d angle
ju electronic drift mobility
n Peltier coefficient
Q electrical resistivity
a- bonding orbital
•a-* antibonding orbital
<r dc d.c. electrical conductivity
o0 pre-factor for d.c. conductivity
G(CO) a.c. conductivity
(j> dihedral angle
X electronegativity
co radial frequency

a- amorphous
C chalcogen
CBH correlated barrier hopping
COCRN chemically ordered continuous random network
CON chemically ordered network
CRN continuous random network
CVD chemical vapour deposition
CW continuous wave
DOS density of states
EPR electron paramagnetic resonance
ESR electron spin resonance
EXAFS extended X-ray absorption fine structure
FSDP first sharp diffraction peak
g- glassy
IR infra-red
IRMRO intermediate-range medium-range order
IVAP intimate valence-alternation pair
LP lone pair (non-bonding) orbital
LRMRO long-range medium-range order
LRS long-range structure
MAS magic-angle spinning
MD molecular dynamics
MHC minimum holding current
List of Symbols and Abbreviations 379

MRO medium-range order


NB non-bridging
NBO non-bridging oxygen
NMR nuclear magnetic resonance
NQR nuclear quadrupole resonance
ODMR optically-detected magnetic resonance
P pnictogen
PECVD plasma-enhanced chemical vapour deposition
PL photoluminescence
PLE photoluminescence excitation
RCN random covalent network
RDF radial distribution function
RI refractive index
SRMRO short-range medium-range order
SRO short-range order
STAG Si~Te-As-Ge alloy
STE self-trapped exciton
T tetragen
TPC transient photoconductivity
UV ultra-violet
UPS ultra-violet photoemission spectroscopy
VAP valence-alternation pair
VB valence band
VDOS vibrational density of states
XPS X-ray photoemission spectroscopy
1D one-dimensional
2D two-dimensional
3D three-dimensional
380 7 Chalcogenide Glasses

7.1 Introduction to general properties of these materials,


with the exception of the book by Borisova
Chalcogenide materials are compounds (1981); glass-formation aspects have been
containing elements from Group VI (B) of emphasized in the book by Rawson (1967)
the Periodic Table, viz. S, Se, Te. Strictly and the review by Kreidl (1983), and the
speaking, oxides should also be included in physics of chalcogenide materials (as well
this category, but they are often considered as that of other amorphous solids) has
separately. There are two reasons for this been discussed by Elliott (1984, 1990) and
division, one historic and one scientific. Zallen (1983).
Oxide materials, particularly those based In this review, we will follow the nomen-
on silica, are the oldest-known glass-form- clature proposed by Elliott (1984, 1990),
ing systems, and it has become traditional namely that the term amorphous (or equiv-
to treat them separately from the more re- alently, non-crystalline) applies generally
cently discovered chalcogenide materials. to those materials lacking the long-range
Furthermore, although oxygen is also a translational periodicity characteristic of
Group VI element, the physical behaviour crystals, whereas the term glassy (or equiv-
of oxides is often rather different from that alently, vitreous) is reserved only for those
of chalcogenides, principally because the amorphous materials (not necessarily pro-
former have a much more significant ionic duced by melt-quenching) which exhibit a
contribution to the chemical bonding than glass transition, i.e. a discontinuity in heat
the latter, which are essentially completely capacity, or a change in slope of the den-
covalent materials (in the absence of net- sity, at the glass-transition temperature, Tg.
work-modifying cations). For example, ox-
ides are generally insulators, with large val- 7.1.1 Classification of Amorphous
ues of the bandgap (~ 10 eV in the case of Chalcogenide Materials
SiO2), whereas for chalcogenides the gap is
A number of families of chalcogen-con-
generally considerably smaller (1-3 eV),
taining amorphous systems can be distin-
and hence these materials are semiconduc-
guished (see Table 7-1). Simplest amongst
tors.
these are materials consisting either of
Chalcogenide materials are of interest a single chalcogen (C) element (e.g. S, Se,
for a variety of reasons: they can be pre-
pared in amorphous form in a variety of Table 7-1. Categories of amorphous chalcogenide
ways, either as vapour-deposited thin films systems.
or as melt-quenched glasses; they mostly
Class Examples
form glasses continuously over wide com-
position ranges, the physical properties of 1. Pure chalcogen S, Se, Te, SxSe1_x
which also vary in a continuous fashion; 2. Pnictogen-chalcogen As 2 S 3 , P2Se
they exhibit behaviour which is often (V-VI)
unique; finally, there are a number of ac- 3. Tetragen-chalcogen SiSe2, GeS2
tual and potential technological applica- (IV -VI)
tions of such materials. 4. Ill-VI B2S3, I n ^ e ! _ x
In spite of the undoubted importance 5. Metal chalcogenide MoS 3 , WS 3 ,
Ag 2 S-GeS 2
of chalcogenides as a major category
6. Halogen-chalcogenide As-Se-I, Ge-S-Br,
amongst amorphous materials, there have Te-Cl
been few previous reviews devoted entirely
7.2 Preparation of Amorphous Chalcogenide Materials 381

Te) or alloys or compounds of two such It can be seen from the discussion above
chalcogens. (The conditional glass-former, that the range of possible chalcogenide ma-
TeO2 - viz. a material which by itself does terials forming amorphous solids is essen-
not form a glass, but which does when al- tially infinite in extent, taking into account
loyed with another material - could also be the fact that, in general, the composition of
considered to be a member of this family.) materials within a particular class of chal-
Two common chalcogenide systems con- cogenide can be varied over a wide range
sist of V-VI materials, i.e. compounds whilst still retaining an amorphous struc-
with pnictogen (P) atoms from Gp VB (e.g. ture, and also the possibility of forming
P, As, Sb), where the glass-forming regions multicomponent systems, i.e. involving
are mostly centred around the stoichio- combinations of the classes shown in Table
metric composition P 2 C 3 , and compounds 7-1, allows very many other permutations
with Gp IVB elements, i.e. Si, Ge (denoted of composition to be achieved.
tetragens, T, in view of the prevalent tetra-
hedral coordination associated with such
7.2 Preparation of Amorphous
elements), where binary glass-forming I V -
VI compositions are centred around the Chalcogenide Materials
composition TC 2 , i.e. analogues of silica,
SiO 2 . In addition, amorphous binary III— Very many methods can be used to pro-
VI compounds can be formed with ele- duce chalcogenide materials in an amor-
ments from Gp III B . Of course ternary phous form, some of which lead to bulk
(or higher) compounds within each of the materials, whilst others yield thin films de-
above categories can also be made amor- posited upon a substrate. The composi-
phous (e.g. As-S-Se), as well as ternary (or tional range for which chalcogenide mate-
higher) compounds between categories (e.g. rials can be rendered amorphous depends
Ge-As-Se). on the preparation method used, the more
rapid vapour-quenching (thin film) tech-
Binary metal chalcogenide systems are
niques in general permitting a wider com-
rather rare, exceptions being the com-
position range to be produced in non-crys-
pounds with the Gp VIA metals molybde-
talline form than is the case for those
num and tungsten, viz. MoS 3 , WS 3 or the
methods producing bulk material, notably
selenium analogues, which are unusual in
melt-quenching.
that they can only be prepared in amor-
phous form (see Sec. 7.2.3). More fre-
7.2.1 Melt Quenching
quently, monovalent metals such as the al-
kalis (Gp IA) or the Gp IB elements, Cu and The technique of preparing bulk glasses
Ag, can be incorporated as a ternary com- by means of rapid quenching of a melt is
ponent to form amorphous chalcogenide historically the most established and is still
compounds. the most widely used in the preparation
Finally, halogens (e.g. Cl, Br or I) from of amorphous chalcogenide materials.
Gp VIIB can also be incorporated in Very many chalcogenide materials are, in
chalcogenide materials, e.g. in the binary fact, good glass formers and the melts of
system Te-Cl, or its ternary derivatives such materials, held in sealed evacuated
(Zhang et al, 1988) or as ternary compo- (silica) ampoules, will often vitrify when
nents in Ge- or As-chalcogenide systems cooled relatively slowly ( ^ l - l O O K s ^ 1 )
(Sanghera et al, 1988). by quenching in either air or water. More
382 7 Chalcogenide Glasses

rapid quenching techniques have also been


used, e.g. roller-quenching for Sb 2 S 3 (Cer-
vinka and Hruby, 1982) and melt-spinning
for Te-Se, Ge-Se, and Te-Ge alloys
(Dembovsky et al., 1987) (see also Chap. 2).
Glass formation, however, is a poorly-
understood phenomenon, and many fac-
tors appear to be important in determining
whether or not a particular material read-
ily vitrifies. The overwhelming consider-
ation, of course, is the avoidance of crystal-
lization in the quenching process; thermo-
dynamic, kinetic and structural factors can
influence this process.
Thermodynamic aspects relating to the
melt can sometimes be important; for in-
stance, Rawson (1967) has emphasized the
fact that the sharp decrease in the liquidus
temperature associated with eutectic for-
mation in alloys facilitates glass formation
for compositions straddling the eutectic
composition due to the relatively low
amount of thermal energy present in such
melts which is available for atomic migra-
tion and which could lead to the formation 100 -
of crystalline nuclei. However, in chalco-
genide materials, such behaviour does not
seem to be prevalent; instead, compound
formation and the resulting atomic struc-
ture seem to be the dominant controlling
at% As
influences. For example, Fig. 7-1 shows the
Figure 7-1. Phase diagram for the As-Se system
phase diagram for the As^Se^,, system, (Kadoun et al., 1983). The dashed zone is the range of
whence it can be seen that the liquidus tem- measurements. The compositional dependence of the
perature exhibits a pronounced maximum glass-transition temperature is given by the open and
at the stoichiometric composition x = 0.4, filled circles.
corresponding to the compound As2Se3, in
which the structure can be completely
chemically ordered, viz. each type of atom Another important quantity which af-
exerts its normal valence (As = 3, Se = 2) fects glass-forming ability is the viscosity of
with unlike atoms as nearest neighbours the melt. Generally speaking, the more vis-
(see Sec. 7.3). This composition also corre- cous the melt at a given temperature above
sponds to that at which the glass-forming the melting point, the greater is the pro-
ability is optimum, as evidenced by the pensity for glass formation. On cooling
maximum in the glass-transition tempera- (and ultimately supercooling) the melt, the
ture, Tg, at the same composition (Fig. 7-1). viscosity rj invariably increases even fur-
7.2 Preparation of Amorphous Chalcogenide Materials 383

ther since it is usually thermally activated,


viz.
i, = i/oexp(£lf/fcr) (7-1)
Consequently crystal formation is kineti-
cally constrained, since the necessary
atomic mobility in the liquid to form crys-
tallites becomes increasingly difficult.
In this regard, the compositional depen-
dence of the isothermal viscosity of the sys- 0.001
tem As x S 1 _ x is of interest (Fig. 7-2a), for
which three regions can be distinguished: Figure 7-2 a). Compositional dependence of the iso-
a pronounced maximum of r\ occurs at thermal viscosity of As^S^^ liquids at 900 K, calcu-
x = 0.4 (II), with Y\ rapidly decreasing to lated (dashed line) and experimental values (vertical
a very low value at an As content of bars) (Chaussemy et al., 1983).
JC^O.5 (region I), whilst on the S-rich side
of the stoichiometric composition, the vis-
cosity decreases more slowly (region III) , , _ r
En(eV)
(Chaussemy et al., 1983). This behaviour
1 1.0
for rj is due to a similar compositional de-
pendence of the viscosity activation energy
[ * AsxS1_x |
(Fig. 7-2 b). Similar, but smaller, anomalies
in the viscosity at the stoichiometric com-
position are also observed in the chemi-
0.5 - v=v o exp(E n /kT)

-4 ,
cally similar system As^Se^^ (Kadoun
et al., 1983).
0 i i .. ..

The compositional dependence of the 0.5 0.6 0.7 0.8


isothermal viscosity can be understood in 1-x

terms of the dominant structural moieties Figure 7-2 b). Compositional dependence of the vis-
cosity activation energy, E^, for liquid As x S!_ x
present in the liquids of these binary
(Chaussemy et al., 1983).
arsenic chalcogenides at a given composi-
tion (Fig. 7-3). The addition of As atoms
to the pure chalcogen (sulfur or selenium)
structure causes the chains therein to be- the As^Sj _x system (Fig. 7-3 c) increasingly
come increasingly cross-linked by the three- are formed which, being almost spherical
fold coordinated As atoms (Fig. 7-3 a); as and therefore contributing little to the vis-
a result, the viscosity steadily increases cosity, cause the precipitate drop in rj at
with increasing As content (region III of x^0.45 (region I of Fig. 7-2 a). (Since the
Fig. 7-2 a). This process continues until the As 4 S 4 molecule is thermodynamically
stoichiometric composition (x = 0.4) is at- more stable than the As4Se4 entity, this
tained, for which (ideally) the structure is accounts for the fact that in the As^Se^^
completely chemically ordered (Fig. 7-3 b) system a pronounced drop in rj for x > 0.45
and the viscosity is a maximum (region II is not observed, but only a small dip at
of Fig. 7-2 a). At still higher As contents, x^0.5 - the structure of the melt in this
discrete molecular species, e.g. As 4 S 4 for case is still extensively cross-linked with
384 7 Chalcogenide Glasses

Figure 7-3. Structural con-


figurations in the As x X 1 _ x
(X = S, Se) system (Kadoun
etal, 1983). a) As cross-
links in chalcogen-rich ma-
terial; b) stoichiometric,
chemically ordered struc-
ture (x = 0.4); c) As4X4
©As OX quasi-spherical molecule.

a high proportion of wrong As-As bonds extreme difficulty, and then only using very
(Kadoun et al., 1983).) high quenching rates; an example is As2Te3
This behaviour of the viscosity of the which, unlike its chemical analogues As 2 S 3
melt, and its microscopic cause in terms of and As2Se3, is very difficult to vitrify.
the structure of the liquid, is consequent- A further factor controlling glass-form-
ly responsible for the glass-forming region ing ability can be regarded in terms of a
in the As^S^^ (0<x<0.43) system being process of frustration; that is crystallisa-
appreciably smaller than that for the tion in a multicomponent melt is prevented
AsxSe1 _x system (0<x <0.57). The spheri- from occurring readily, either by a compe-
cal nature of the As 4 S 4 molecules means tition between the formation of several dif-
that there are insufficient steric constraints ferent types of crystal (with different com-
present to prevent As-rich As-S melts so- positions) or simply due to the (entropic)
lidifying into a crystalline (realgar) struc- difficulty of rearranging many different
tural arrangement on cooling. types of atoms to form a multicomponent
Similar considerations apply also to the crystal. Thus, whilst in some cases glass
^xSex _x system, in which the quasi-spheri- formation is difficult, in the case of say bi-
cal P 4 Se 3 molecule is also very stable ther- nary compositions (e.g. As2Te3), the addi-
modynamically. As a result, melts with this tion of a third (or additional) element usu-
composition (x = 0.57) cannot be vitrified, ally leads to an appreciable improvement
and this composition in fact divides two in glass-forming ability (e.g. Si-As-Te al-
glass-forming regions, viz. 0 < x < 0 . 5 and loys readily form glasses over rather a wide
0.63 < x < 0.85, the latter being centred range of compositions).
around the composition P2Se (Borisova, In the case of ternary compositions, the
1981). glass-forming region (for a given quench-
Another factor that can influence the ing rate) can be represented in a triangular,
glass-forming ability of chalcogenide mate- two-dimensional plot. Fig. 7-4 shows the
rials concerns the kinetics of the quenching glass-forming regions of the Ge-As-
process: in general, the faster the rate of chalcogenide (S, Se, Te) system; it can be
quenching of a melt, the greater is the seen clearly that, whilst the sulphide and
likelihood of forming a glassy and not a selenide materials are both good glass-
crystalline product. Thus, some materials forming materials (i.e. the areas enclosed
can only be produced as bulk glasses with by the glass-formation boundaries are ex-
7.2 Preparation of Amorphous Chalcogenide Materials 385

complicated. For instance, for the case


of a quaternary compound, a three-dimen-
sional figure (tetrahedron) is required; an
example is shown in Fig. 7-6 for the case
of the Hg-Ge-Se-Te system (Feltz and
Burkhardt, 1980).
Chemical factors can also determine the
ease of glass formation for chalcogenide
materials. Thus, it is generally found that
glass formation becomes progressively
more difficult as an element in a given
As group of the periodic table is substituted
S(SeJe) 20 40 60 80 by heavier elements in the same group.
Figure 7-4 Glass-formation regions in the systems This trend has already been seen in the case
1) Ge-As-S; 2) Ge-As-Se; 3) Ge-As-Te (Borisova, of chalcogen substitution (S-»Se->Te), but
1981). it is also true, for example, for the case of
pnictogens. In general, only a few atomic
tensive and comparable), the glass-forming percent of Bi can be incorporated in a mul-
ability of the ternary telluride system is ticomponent chalcogenide material before
somewhat worse than that of the S- or Se- devitrification occurs, whereas a few tens of
analogues (and limited to two glass-form- percent of Sb can be so introduced (see Fig.
ing regions), but nevertheless glass forma- 7-7); in contrast, As-containing glasses are
tion is easier than for the binary As-Te generally relatively much better glass form-
system. Fig. 7-5 shows further examples of ers (see Fig. 7-4).
glass-forming regions in ternary I V - V - VI One possible reason for this decrease in
systems. glass-forming tendency with increasing
In the case of materials with more than metallicity (or equivalently atomic number
three components, representation of the in a given group of the periodic table)
glass-forming regions becomes much more stems from the fact that, in general, heavy

Si,Ge

80,

P Te As,P
20 40 60 80 20 40 60 80
Figure 7-5. Glass-formation regions in the systems 1) Ge-P-S; 2) Ge-P-Se; 3) Ge-P-Te; 4) Si-As-Te;
5) Si-P-Te; 6) Ge-As-Te (Borisova, 1981).
386 7 Chalcogenide Glasses

increased metallicity. The empirical rules


for glass formation proposed by Zacha-
riasen (1932) asserted that glass formation
was favourable only for those materials
whose structure consists of cation-centred
polyhedra having a small number (three or
four) of anionic ligands (in this case chalco-
HgSi
gen atoms) surrounding a cation such as
Ge or As etc. Cooper (1978) has shown that
these rules in fact arise from topological
considerations; topological disorder can
readily be introduced into structures con-
sisting of corner-sharing triangular or te-
trahedral polyhedra, and even also into
one consisting of such polyhedra con-
Figure 7-6. Glass-formation region in the quaternary nected together in an edge-sharing fashion
system Hg-Ge-Se-Te between the Hg-Ge-Se front (thereby forming chains), but not if connec-
plane and the Ge-Se-Te basal plane of the tetrahe- tion between such small polyhedra is by
dron (Feltz and Burckhardt, 1980). E^^ and E 2 are
eutectics. Glass-formation regions in the sub-system means of sharing of faces, or if large (e.g.
(A) HgSe-GeSe-GeSe 2 , (B) HgTe-GeSe-GeSe 2 , octahedral) polyhedra constitute the struc-
and (C) HgTe-GeTe-GeSe 2 are also indicated. tural units (even with corner-sharing con-
nections). In the latter cases, insufficient
degrees of geometrical freedom remain
after the connections between units (poly-
hedra) are all satisfied for disorder to be
introduced and consequently only crys-
talline structures are possible. (Structural
aspects of chalcogenide materials are dealt
with in more detail in Sec. 7-3.)
Finally, the glass-forming ability of chal-
cogenide materials can be discussed in
terms of constraint theory (Phillips, 1979).
Most inorganic, covalently-bonded glass-
forming systems have relatively low values
of (average) coordination number-chal-
cogenides are a canonical example. The
Figure 7-7. Glass formation region in the systems (1)
Bi-Ge-S and (2) Sb-Ge-S (Borisova, 1981). propensity for glass formation can then
be understood in terms of the mechanical
constraints, i.e. the degrees of freedom as-
elements such as Sn or Pb, Bi and Te tend sociated with bond-stretching and bond-
to adopt structures (in the crystalline bending interactions, in a perfectly con-
state) with high coordination numbers, e.g. nected structure.
(quasi-) octahedral rather than trigonal or An atom having all covalent bonds satis-
tetrahedral, as a result of the delocalization fied obeys the so-called 8 —JV rule (Mott,
of the bonding charge associated with the 1967), where N is the number of valence
7.2 Preparation of Amorphous Chalcogenide Materials 387

electrons and the coordination number nc a sum of contributions from bond-stretch-


is given by the relation ing and bond-bending forces:
nc = 8 - N (7-2) C/s = ia 8 Ar 2 + ±j8rgA02 (7-5)
Strictly speaking, this relation is only valid
where as and f} are the bond-stretching and
for elements from Groups IV-VII of the
bond-bending force constants, respective-
periodic table, although Liu and Taylor
ly, and Ar and A6 represent small devia-
(1989) have generalised this expression tak-
tions in bond length and bond angle from
ing account of (formal) charge-transfer ef-
the equilibrium values for the bond length,
fects. Thus, a chalcogen (from Group VI)
r 0 , and bond angle, 0O.
will have a coordination number nc = 2.
For a binary alloy, AXB±-X9 there is only
For a binary alloy AXB1_X, the average
one bond-stretching interaction (as), but
coordination number, m, is given by
there are two bond-bending force con-
(l-x)nc(B) (7-3) stants, ft (BAB) and p (ABA), for bending
motions centred on atoms A and B, respec-
In general, of course, m is non-integral; for tively. For simplicity it is assumed at the
example, for GeSe2 m = 2.67 and for As 2 S 3 outset that p(BAB) = p(ABA)9 and that
m = 2.4. Thus, m can be regarded as being all three force constants act as rigid me-
the coordination number of a hypothetical chanical constraints. Then, the number of
pseudoatom forming a structure whose to- constraints per pseudoatom is given by
pology is identical to that of the real mate- (Phillips, 1979):
rial.
Phillips (1979) proposed that glass-form- ATC = m/2 + m(m-l)/2 = m2/2 m^Nd-l
ing tendency is maximised when
where the first term is associated with as
Nc = Nd (7-4) interactions (the factor of \ arises because
where Nc is the number of (mechanical) a bond-stretching mode involves two
constraints, Nc, experienced by each atom atoms) and the second term arises from
(due to the interatomic forces acting on it), P interactions. Eq. (7-6) is only valid for
and Nd is the number of available degrees m ^ JV d -l (Dohler et al., 1980). Otherwise,
of freedom. The number of constraints per the fact that Nd + 1 bond angles (in JVd-di-
atom depends on the coordination num- mensional space) are not linearly indepen-
ber, and the number of degrees of freedom dent must be taken into account (Dohler
is related to the spatial dimensionality of et al., 1980). For a two-fold coordinated
the system. A material is said to be overcon- atom (such as a chalcogen), there is one
strained if Nc> Nd, and cannot then easily angular constraint associated with the sec-
form a glass (by quenching from a melt), ond term in Eq. (7-5), whereas adding each
although an amorphous structure may still additional bond gives two more con-
be obtained by employing very rapid (va- straints because the angles with two exist-
pour) quenching techniques. ing bonds must be specified (Thorpe, 1983).
The mechanical constraints experienced This yields
by an atom can be considered in terms of
Nc = m/2 + (Nd-l)(2rn-Nd)/2 m^Nd-l
the interatomic forces acting on an atom in
the valence-force-field model, in which the For ideal glass formation, iVc = Nd (Eq.
(strain) potential energy Us is expressed as (7-4)), and so from Eq. (7-7) the optimum
388 7 Chalcogenide Glasses

average coordination number is given by Table 7-2. Glass-transition and melting temperatures
for some chalcogenide materials.
-1
(7-8) Material Tg(K) Reference rm(K) Reference

For a system in 3D space, Nd = 3, and so S 246 1 392 1


from Eq. (7-8) mc = 2.4. Thus, the stoichio- Se 318 2 490 1
As 2 S 3 478 2 573 5
metric composition for V-VI materials,
As2Se3 468 2 633 5
e.g. As 2 S 3 , corresponds, in this picture, to As2Te3 379 3 633 6
the optimum glass-forming condition it- GeSe2 695 2 980 5
self; experimentally, this appears to be the GeS2 765 4 1073 6
case (Fig. 7-1). For IV-VI materials, such
References: 1) Van Uitert, L. G. (1979), I Appl. Phys.
as Ge^Se! _ x , use of Eq. (7-3) together with 50, 8052; 2) de Neufville, I P . and Rockstad, H.K.
Eq. (7-8) yields for the optimum glass- (1974), in: Proc. 5 th Int. Conf. on Amorphous and
forming composition xc = 0.2, i.e. GeSe 4 . Liquid Semiconductors: Stuke, J. and Brenig, W.
(Eds.). Taylor and Francis, p. 419; 3) Seeger, C.H.
The tendency for glass formation in this and Quinn, R.K. (1975), J. Non-Cryst. Sol. 17, 386;
system has been investigated experimen- 4) Wright, A.C., Etherington, G., Erwin Desa, J.R.,
tally by finding for each composition the Sinclair, R.N., Connell, G.A.N., and Mikkelson,
J.C. (1982), /. Non-Cryst. Sol. 49, 63; 5) Weast, R.C.
minimum quenching rate needed to avoid and Astle, M. J. (Eds.) (1980), Handbook of Chemistry
crystallization, and this is shown in Fig. 7-8 and Physics (61st edn). CRC; 6) Trotman-Dickensen,
for three quenching methods, viz. water- A.F. (Ed.) (1973), Comprehensive Inorganic Chemis-
try, Vol. 2. Pergamon.
quenching, air-quenching and slow-cool-
ing. It does appear that the optimal glass-
forming composition corresponds to a
state of mechanical stability rather than However, this simple model has to be
chemical stability (i.e. at the compound treated with some caution, for it predicts
composition GeSe2). that glass formation in the Si^C^ _x system
should also be favoured at x = 0.2, instead
Chemical Mechanical Glass-forming
stability stability difficulty of the stoichiometric composition x = 0.33
(viz. SiO2) as is found experimentally. This
contradiction can be circumvented by not-
I Water
quenching ing that the distribution of Si-O-Si bond
Air angles is rather wide, and so the con-
quenching
straints associated with these bond angles
should be relatively weak; if these are ne-
glected, Eq. (7-8), suitably modified, then
Slow
cooling yields xc = 0.33 (Thorpe, 1983). Tanaka
(1989 b) has also modified the constraint
30 20 10 0 model to take account of the presence of
GeSe2 A t %
Ge Se 2D-like MRO, and obtains the value
Figure 7-8. Glass-forming ability (tendency) in the mc = 2.61.
Ge^Se^^ system (Elliott, 1990). Experimental data Finally, in this section dealing with glass
are indicated by solid horizontal bars for various formation of chalcogenide materials, val-
rates of cooling (water, air and slow quenching). The
solid line is drawn through the data to guide the eye; ues for the glass-transition temperature Tg
the prediction of Phillips' mechanical constraint the- for various representative materials are
ory is shown by the dotted line. given in Table 7-2.
7.2 Preparation of Amorphous Chalcogenide Materials 389

7.2.2 Vapour Deposition rials for use in evaporation deposition be-


cause of their relatively low melting points
Although the technique of melt quench- (see Table 7-2); the technique is widely
ing is much used to prepare chalcogenide used, as for example in the deposition of
materials in bulk glassy form, there are the selenium-rich alloys onto cylindrical
also several techniques based on vapour- drums used until recently as the photo-
deposition methods which can yield amor- sensitive component in the xerographic
phous thin films deposited onto substrates process.
(see Chap. 2). These techniques can be re- However, a number of complications
garded as having extremely fast quenching can arise in the use of this technique. One
rates and therefore can be used to produce such concerns differential evaporation, in
chalcogenide materials in amorphous form which the various elements in a (non-com-
which are difficult to vitrify (e.g. As2Te3) or pound) multicomponent melt can evapo-
to extend the compositional range for rate at substantially different rates due
which a given system can be made amor- to the differing melting temperatures and
phous compared with that attainable using hence vapour pressures of the constituents.
conventional melt-quenching techniques. As a result, the chemical composition of
Such vapour-deposition techniques can the deposited thin film can differ apprecia-
be divided into two categories, depending bly from that of the melt and also vary
on whether the process involved is physical significantly through the thickness of the
in nature, i.e. atomic or molecular species film. This problem is obviously exacerbat-
are converted into the vapour phase from ed for the case of those materials contain-
either solid or liquid sources with no chem- ing both high and low melting point ele-
ical modification, or alternatively reactive, ments, e.g. the so-called STAG (Si-Te-As-
in which either the vapour species are Ge) alloys showing electrical switching be-
chemically modified with respect to the haviour. In order to obviate this problem,
source material or a solid-vapour reaction the variant, termed flash evaporation, may
occurs in the condensation process of the be used, in which powder of the material to
vapour on the substrate. Thus, three differ- be evaporated is dropped from a hopper
ent vapour-deposition techniques can be onto a very hot filament, and the mate-
identified which can fall into either or both rial is thereby volatilized almost instanta-
of the above categories: these are evapora- neously; since a melt-vapour equilibrium is
tion, sputtering and chemical vapour de- not established in this process, differential
position. evaporation effects can be minimised.
Thermal evaporation is perhaps the sim- A further complication can arise in the
plest vapour-deposition technique, and in- case of thin evaporated films deposited at
volves resistive or electron-beam heating in oblique angles of incidence which, in cer-
vacuo of a boat containing the material to tain cases (particularly where adatom mo-
be evaporated; the melt so produced then bility on the surface of the substrate is min-
evaporates and the vapour is condensed imised), can be structurally inhomoge-
onto a substrate, forming a thin amor- neous. A shadowing effect of material on
phous film if the adatom mobility is suffi- the substrate for incoming evaporant
ciently restricted to preclude atomic recon- atoms incident at an oblique angle of inci-
struction leading to crystallization. Chal- dence leads to the formation of a colum-
cogenides are particularly suitable mate- nar-growth morphology (see Fig. 7-9). In
390 7 Chalcogenide Glasses

Evaporation source (and S2) molecules; the relative stability of


\ I
the quasi-spherical As 4 S 4 molecules has
been commented upon already in Sec.
7.2.1. Thus, the structure of as-evaporated
films of amorphous "As 2 S 3 " in fact consists
Film of an aggregate of such As 4 S 4 molecules
(Apling etal, 1977; Daniel et al., 1979,
Figure 7-9. Schematic illustration of the formation of 1980), and the composition of the films can
a columnar growth morphology for thin films evapo-
rated at oblique angles of incidence. Note that the
differ from that of the starting material (e.g.
columns do not lie parallel to the evaporation beam As2S3) if the lighter molecular species (e.g.
direction. S2) are pumped away before they can con-
dense onto the substrate. Such as-evapo-
rated chalcogenide films are also unstable
general, the direction of the columns in the with respect to thermal annealing or opti-
films (at an angle /? to the film normal) and cal illumination (see Sec. 7.5.4), such treat-
the evaporant beam direction (at an angle ment causing the rupture of bonds within
a) do not lie parallel to each other; instead the cage-like As 4 S 4 molecules and subse-
they are found to obey the empirical rela- quent reformation to form a more near-
tion (Leamy et al., 1980) ly cross-linked structure (Nemanich et al.,
1979).
tana = 2 tan/? (7-9)
The technique of sputtering is also wide-
This effect is observed for many different ly used to prepare amorphous thin films of
types of evaporated materials (see Leamy chalcogenides. In this, an r.f. electric field
et al., 1980 for a review). In chalcogenide (in the case of non-metallic materials such
materials, it is particularly prevalent for as chalcogenides) is applied between the
the Ge chalcogenides (Rajagopalan et al., target material and the substrate in a vac-
1982; Spence and Elliott, 1989), but curi- uum chamber in which a low pressure of an
ously seems to be much less pronounced inert gas (e.g. Ar) is present at a pressure of
for the case of, say, the As chalcogenides. ~10mTorr. After a plasma is struck, ions
Consequently, the film porosity increases are accelerated by the field onto the target,
and the density decreases as the angle of material from which is then (physically)
incidence of the evaporant beam (a) in- sputtered away and condenses onto the
creases (Rajagopalan et al., 1982; Spence substrate. The advantage of this technique
and Elliott, 1989). Such obliquely-evapo- is that differential deposition rates for
rated chalcogenide films possessing a co- multicomponent systems are much lower
lumnar microstructure exhibit enhanced than for the case of evaporation because
photostructural effects (see Sec. 7.5.4). sputtering rates are comparable for most
A final complication which can arise in elements; thus, r.f. sputtering has been used
thermal (but not flash) evaporation con- to deposit STAG and similar component
cerns the possible formation of stable chalcogenide films. Furthermore, this tech-
molecular vapour species, and the possible nique is advantageous in that reactive
effect this has on the final composition and sputtering can take place when a reactive
structure of the evaporated film. As an gas, e.g. hydrogen, is introduced into the
example, the equilibrium vapour above a sputtering chamber, and which then can
melt of As 2 S 3 consists primarily of As 4 S 4 react chemically with the material sput-
7,3 Structure 391

tered from the target, and be incorporated tacharya et al., 1987) or the acid-catalysed
into the growing film. decomposition of solutions of these com-
Finally, another technique which can be pounds. Finally, thin films of chalcogenides
used to deposit thin films from the vapour have been prepared by spin-coating, i.e. by
phase is chemical vapour deposition (CVD). placing on a substrate a solution of a chal-
In its simplest form, precursor materials in cogenide material dissolved in a suitable
the vapour phase either decompose or re- solvent, rapidly spinning the substrate to
act together in a heated reactor tube or on produce a thin uniform film of the liquid
a heated substrate; the reactions involved and then finally evaporating the solvent to
can be homogeneous (nucleated in the gas leave a solid chalcogenide layer. This tech-
phase) or heterogeneous (occurring at the nique has been used by Hajto et al. (1987)
surface of the substrate). A variant uses to prepare thin films of a-As2S3 using an-
plasma enhancement (PECVD), or equiv- hydrous n-propylamine as a solvent.
alently glow discharge decomposition, in
which plasma excitation rather than ther-
mal energy provides the driving force for 7.3 Structure
the reaction. There have been a few reports
of chalcogenide materials prepared using 7.3.1 Definitions
PECVD, namely films of As 2 S 3 : H and
As 2 Se 3 : H prepared by the glow-discharge In order properly to discuss the struc-
decomposition of mixtures of AsH 3 with ture of amorphous chalcogenide materials,
H 2 S or H2Se, respectively (Smid and Fritz- it is necessary at the outset to outline a
sche, 1980), and Ge-Se films prepared framework within which the structural fea-
from GeCl 4 and Se2Cl2 (Blanc and Wilson, tures can be described. With this in mind,
1985). it is convenient to consider the structure on
three different ascending length scales ac-
cording to the scheme proposed by Elliott
7.2.3 Other Preparation Methods (1990) (see also Chap. 4 and Vol. 1 of this
series).
A number of other techniques can be
used to prepare chalcogenide materials in
7.3.1.1 Short-Range Order
amorphous form, many of which are only
of academic interest. The simple act of In covalently-bonded amorphous mate-
grinding a powder can introduce such a rials with strongly directed bonding, such
degree of shear-induced strain that crystals as chalcogenides, short-range order (SRO)
are transformed into an amorphous phase; can be defined in terms of rather well-
this effect occurs for the case of GeSe 2 , for defined coordination polyhedra (see Fig.
example. The solid precipitated products 7-10). Thus the parameters which are suffi-
of reactions occurring in solution can also cient to describe topological SRO are the
be amorphous. Thus, a-As2S3 is formed type and number Nj of nearest neighbours
by passing H 2 S gas through a solution of j around an origin atom of type i, the near-
As 2 O 3 in dilute hydrochloric acid. Simi- est-neighbour bond length rtj, the bond
larly, powdered a-WS3 and a-MoS 3 can angle subtended at atom i, 6t, and the cor-
be produced by the thermal decomposition responding quantities when atom j is re-
of ammonium tetrathiotungstate (Deroide garded as the origin, viz. Nt and 9j. Thus,
et al, 1986) or tetrathiomolybdate (Bhat- this description involves both two and
392 7 Chalcogenide Glasses

modifier atoms, e.g. alkali ions or Ag + .


Chalcogen (or oxygen) atoms can act as
such non-bridging sites, in which case they
are singly coordinated and (formally) carry
one unit of negative charge (see Fig. 7-11);
such sites can be regarded as defects in an
otherwise perfectly connected amorphous
structure (see Sec. 7.4). Such species can be
j J
described by the symbol Qn (first intro-
Figure 7-10. Short-range order of covalent materials
in terms of coordination polyhedra. duced for the case of non-bridging oxygen
sites in modified silicate glasses), where n is
the number of bridging ligands around a
three-body correlation functions associat- central cation, e.g. 0 < n < 4 for I V - VI ma-
ed with rtj and 6j9 respectively. Note that terials, and 0 < n < 3 for V-VI materials.
in this description of SRO, nothing is
said about the connectivity of the coordina- NQ2S
tion polyhedra (e.g. corner-, edge- or face- NQ+S-
S
-NQ+

sharing); the form of connection of the


polyhedra essentially determines the type
and extent of the medium-range order (see
-G/'
-A Ge
e
\
Figure 7-11. Schematic illustration of the formation
Sec. 7.3.1.2). of non-bridging chalcogen sites in the Na 2 S-GeS 2
An additional parameter is required if system.
the degree of chemical SRO also needs to
be described, e.g. when different types of
atoms constitute the coordination polyhe- The question of chemical ordering in co-
dron centred on a given origin atom. Thus, valent systems is most simply discussed for
for non-stoichiometric compositions, for the case of binary alloy systems such as
example, excess atoms must be accommo- A_xB1_:c where, if the elements A and B
dated by the introduction of wrong, i.e. are in columns a and b of the periodic
homopolar, bonds (in the absence of co- table, they will have coordination numbers
ordination or valence changes), breaking na = & — a and nb = & — b by the 8 —AT rule
thereby the chemical order (i.e. heteropolar (neglecting the effect of any coordination
bonding) which might otherwise occur at defects such as dangling bonds). In general,
the stoichiometric composition; the pa- A-A, A-B, and B-B bonds can coexist
rameter of relevance here would then be in an alloy with an arbitrary composition,
the proportion of wrong bonds. and two extreme models can describe the
A related type of chemical SRO is when distribution of such bond types (Lucovsky
the different types of atomic species in the etal, 1977).
coordination shell around a given origin One model is the random covalent net-
atom are in fact the same element, but work (RCN) model which treats the distri-
such atoms may have a different charge bution of bond types in purely statistical
state, bonding connectivity, etc. An exam- terms, determined only by the local coordi-
ple of this are the non-bridging ligands in- nations na and nb and the concentration
troduced into an otherwise fully-bonded variable x, and which neglects any prefer-
structure by the introduction of charged ential ordering effects (e.g. arising from
7.3 Structure 393

differences in bond energies). The RCN A,_,BA 3:2


o
model, therefore, admits A-A, A-B, and Random covalent network
*5s
B-B bonds at all compositions except at c Chemically ordered covalent network
o
x = 0 and 1. Thus, for a 4 : 2 alloy (e.g.
A = Ge, £ = Se), the RCN model predicts
1.4
the following relations for the numbers of
1.2
the different types of bond (Lucovsky et al,
1977): 1.0
0.8
= 4(l-x)2/(2-x) (7-10 a) 0.6
(7-10 b) 0.4
NBB=x2/(2-x) (7-10 c) 0.2
°°1 0.8 0.6 0.4 0.2 0.0
These bond-counting statistics are shown
(a) <— JT. Atomic fraction B
in Fig. 7-12, together with those for a 3 : 2
system (e.g. AsJCSe1_x). A.-.B, 4:2
The other model is the chemically-or- Random covalent network
dered network (CON) model, in which het- 2.0 : Chemically ordered covalent network

eropolar A-B bonds are favoured; a com- 1.8


pletely chemically-ordered phase thus oc- 1.6 AB

curs at the stoichiometric composition 1.4


1.2
; = nj(na • (7-11) 1.0
0.8
(e.g. as in As 2 Se 3 , GeS2). In contrast to the
0.6
RCN model, only A-A and A-B bonds
0.4
are allowed for ,4-rich compositions
(1 > x > x c ) and only B-B and A-B bonds 0.2
for 0<x<xc. Thus, the bond statistics for O.CJ
0.8 0.6 0.4 0.2
the CON model for a 4 : 2 alloy are, for the (b) * - x. Atomic fraction B
,4-rich region Figure 7-12. Bond-counting statistics (Elliott, 1990)
for (a) 3:2 networks (e.g. As 2 Se 3 ) and (b) 4 : 2 net-
= 2-3x (7-12 a) works (e.g. SiO 2 ).
N.AB = 2x (7-12b)
NBB=0 (7-12 c)
7.3.1.2 Medium-Range Order
and for the B-rich region The question of medium-range order
(MRO), or equivalently intermediate-range
(7-13 a) order, in amorphous materials is currently
(7-13 b) extremely contentious; even a definition of
= 3x-2 (7-13 c) MRO is subject to much debate (Elliott,
1987; Galeener, 1988; Cervinka, 1987, Lu-
These bond-counting statistics are also covsky, 1987) and it is very difficult experi-
shown in Fig. 7-12, together with those mentally to investigate MRO. In this ar-
for a 3 : 2 network. ticle we will use the definition of MRO
394 7 Chalcogenide Glasses

proposed previously (Elliott, 1987, 1990),


which is simply that it is the next highest
level of structural organization beyond
SRO (see Sec. 7.3.1.1), extending over a
length scale of say 5-20 A. In practice, and
particularly for covalently-bonded materi- (a)
als, it is convenient to divide MRO into
three categories, corresponding to progres-
sively increasing length scales.
At the shortest length scale (say 3 - 5 A),
short-range MRO (SRMRO) is concerned
with the type of connection between, and
relative orientation of, pairs of the coordi-
nation polyhedra which form the basic
structural units in the SRO description
given above; SRMRO will be pronounced
if the degrees of freedom associated with
the relative orientation of pairs of neigh-
bouring polyhedra are restricted in some
way, e.g. by the occurrence of edge- (or
face-)sharing connections. However, even
where polyhedral units are interconnected
by corner-sharing, for which free rotation
about the common bonds could occur in
principle, nevertheless certain orientations
may be more favourable than others (e.g. (b)
due to steric effects). A structural parame- Figure 7-13. Dihedral angles in covalent networks,
ter which is a measure of such orienta- (a) Definition of dihedral angle 0 characterising the
tional correlations for covalent systems relative angle of rotation between two neighbouring
polyhedra. (b) Correlations between neighbouring
with well-defined bonds is the dihedral (or dihedral angles.
torsion) angle, </>, defined as in Fig. 7-13 a.
This is the angle of rotation about a com-
mon bond required to bring into coinci-
dence the projections, onto the plane per- tionships) between pairs of dihedral angles
pendicular to this bond, of the two bonds for neighbouring bonds, i.e. it accounts
either side of the common bond forming for triplet correlations between connected
parts of the two connected polyhedral polyhedra, or equivalently five-atom corre-
units; obviously this is a four-body correla- lations (see Fig. 7-13 b). A simple measure
tion function (see Fig. 7-13). of such correlations between dihedral an-
gles involves the two order parameters
At the next largest length scale, say 5 -
given by the average sum (Ps) and difference
10 A, in an hierarchical sense intermediate-
(Pd) of the two dihedral angles for adjacent
range order is determined by the type and
bonds (Luedtke and Landman, 1989), viz.
extent of SRMRO present. Such intermedi-
ate-range MRO (IRMRO) is therefore as- (7-14a)
sociated with correlations (i.e. phase rela-
7.3 Structure 395

and definition, nevertheless not all such mate-


rials are isotropic on a macroscopic scale,
(744 b)
at length scales of say 50-1000 A. An ex-
ample of such inhomogeneous long-range
Thus, a pronounced degree of IRMRO is
structure (LRS) is the columnar micro-
associated with triplets of coordination
structure associated with obliquely-evapo-
polyhedra lying in well-defined relative
rated films (see Sec. 7.2.2).
orientations; this circumstance naturally
leads to the presence of super structural
7.3.2 General Aspects of the Structure
units (Elliott, 1987 b) consisting of several
of Amorphous Chalcogenide Materials
basic polyhedra connected together, e.g.
forming rings or clusters of atoms, and Before discussing the structure of indi-
which exist in a significantly higher pro- vidual chalcogenide materials in detail, it is
portion than would be expected on a pure- perhaps useful to mention some general
ly statistical (random) basis. features of the structure of such materials
Finally, on a yet larger length scale, and it is convenient to divide such a discus-
say greater than 10 A, long-range MRO sion into three parts as above, dealing with
(LRMRO) can be associated with the lo- SRO, MRO, and LRS, respectively.
cal dimensionality of a covalently-bonded
amorphous network; this can be ascer- 7.3.2.1 SRO in Chalcogenides
tained by finding the dimension traced out
In the case of pure amorphous chalco-
locally (over distances ~10 A) by bond
gen (C) elements or alloys (class 1 in Table
percolation among the covalent bonds of
7-1), the fundamental structural unit is
the structure, neglecting the much weaker
based on a single atom and as such the
Van der Waals bonds (Zallen, 1983). A lo-
SRO is rather straightforward. In the case
cal dimensionality different from 3 (corre-
of binary (or more complex) compositions,
sponding to isotropy) can arise from two
the situation is more complicated, and co-
causes: either the type of connection be-
ordination polyhedra centred on the non-
tween coordination polyhedra may impose
chalcogen component can be identified.
such a reduced dimensionality (e.g. in the
Thus, in the case of the III-VI glass, B 2 S 3 ,
ID chain-like structures resulting from
the structural unit is a planar BS 3/2 trian-
edge-sharing of tetrahedra), or it may re-
gular unit, as confirmed from B 1 1 NMR
sult from network depolymerization due
studies (Rubinstein, 1976; Hiirter et al.,
to the introduction of network-modifying
1985). The structural unit in the case of
atoms into the structure.
V-VI glasses, e.g. As 2 S 3 , is also trigonal
As will be seen later, all three variants (e.g. AsS3/2), but pyramidal, with the pnic-
of MRO are observable in amorphous togen atom raised above the plane defined
chalcogenide materials; MRO is prevalent by the three chalcogens. This geometry is
in such systems primarily because of the confirmed by X-ray diffraction results (e.g.
structural flexibility associated with the Cervinka and Hruby, 1982). For the case of
low coordination of the chalcogen atoms. materials in the I V - VI system, e.g. GeSe2,
the polyhedral unit is a tetrahedron cen-
7.3.13 Long-Range Structure
tred on the tetragen, e.g. GeSe 4/2 . This ge-
Although there is no long-range (trans- ometry is consistent with the vibrational
lational) order in amorphous materials, by characteristics found from inelastic neu-
396 7 Chalcogenide Glasses

tron scattering measurements (Walter et al., probe the collective behaviour of several
1988), which can be understood in terms of atoms, which are more useful in this regard.
essentially vibrationally decoupled (molec- Nevertheless, one aspect of the diffrac-
ular-like) excitations of GeSe 4/2 tetrahe- tion results on chalcogenide materials has
dra, with a vibrational frequency compara- been ascribed to the influence of MRO,
ble to that of GeBr4 molecules. and this is the so-called first sharp diffrac-
It has been assumed in the above that tion peak (FSDP) or pre-peak in the struc-
the materials are completely chemically or- ture factor, S ( 0 . This peak almost invari-
dered, and hence each apex of the polyhe- ably occurs at a value of scattering vector
dral units is occupied by a chalcogen atom, Q ~ 1 A" 1 in amorphous compound chal-
which acts as a bridging link between two cogenides. This feature is referred to as a
units. In the case of more complicated pre-peak because Fourier transformation
(e.g. ternary) systems, or those containing of S ( 0 , both including and omitting this
wrong bonds, often the type of the poly- peak, produces essentially indistinguish-
hedral unit remains unchanged but the able real-space correlation functions, indi-
chalcogen atoms at the apices are substi- cating that the peak does not contain
tuted by other elements, thereby changing structural information about SRO, being
the local connectivity of the units. In some associated instead with subtle MRO struc-
cases, however, the addition of network- tural arrangements.
modifying cations causes a change in the The FSDP is anomalous in a number of
geometry of the structural unit. An exam- ways. It is observed in a wide variety of
ple is glassy B 2 S 3 ; the addition of either mixed chalcogenide amorphous materials,
Li + or Tl + ions causes the coordination of e.g. As 2 S 3 , As 2 Se 3 , GeS 2 , GeSe2, as well
the B to change from planar trigonal to as the corresponding oxide materials (e.g.
tetrahedral (Eckert, 1989), exactly as in the SiO 2 , B 2 O 3 ) and also a-P and a-As, but
corresponding borate systems. it is not present for the case of the pure
chalcogen a-Se, or Ge or Si. Although the
position of the FSDP is at Q±«1 A" 1 for
7.3.2.2 MRO in Chalcogenides
the case of the chalcogenides (and As and
As mentioned in Sec. 7.3.1.2, MRO is P), it is somewhat larger (Qx«1.5 A"1) for
generally prevalent in amorphous chalco- oxide materials. Nevertheless, if the struc-
genide materials due to the low (two-fold) ture factor is plotted against the reduced
coordination associated with the chalco- variable Qr l9 where rx is the nearest-neigh-
gen atoms; as a result, the degree of cross- bour bond length, the FSDP's of chalco-
linking is sufficiently low so that a three- genides and oxides alike fall at approxi-
dimensionally isotropic structure does mately the same value, viz. Q1r1^ 2.5
not necessarily result, and superstructural (Wright et al., 1985) (see Fig. 7-14), perhaps
units may form. However, it is difficult to indicative of a common origin.
probe quantitatively the type and extent of The FSDP alone of all the peaks in S (Q)
MRO in glasses: in general, those tech- shows anomalous behaviour as a function
niques, such as diffraction and EXAFS, of temperature and pressure. The intensity
which are sensitive to pair correlations of of the FSDP increases with increasing tem-
atoms are rather insensitive to MRO, and perature in for example a-As2S3 (Busse,
instead it is techniques such as vibrational 1984), As2Se3 (Busse and Nagel, 1981) and
spectroscopy (e.g. Raman scattering), which GeS 2 (Lin et al., 1984), as well as in SiO 2
7.3 Structure 397

(Soklakov and Nechaeva, 1967). (All other


peaks in S(Q) decrease in intensity with
increasing temperature, in accordance with
the normal behaviour of the Debye-Waller
factor.) Indeed, the FSDP is still pro-
nounced even in the liquid state of chalco-
genide materials, e.g. GeSe2 (see Fig. 7-15)
(Uemura et al., 1978; Susman et al., 1988).
The application of pressure also produces
an anomalous behaviour of the FSDP in
amorphous chalcogenide materials (Tana-
ka, 1987, 1989 a); its intensity decreases
and the position of the peak shifts to higher
values of Q with increasing pressure (see
Fig. 746).
The intensity of the FSDP increases as
the atomic number of the chalcogen C
decreases for a particular type of chalco-
genide glass, e.g. GeC 2 , As 2 C 3 (Susman
etal., 1988). Furthermore, it appears that
cation-cation correlations are primarily
responsible for the FSDP; anomalous
X-ray scattering results for a-GeSe2 indi-
cate that Ge-centred correlations (Ge-Ge,
Ge-Se) contribute predominantly to the
Figure 7-14. Experimental structure factors, S (Q), for FSDP intensity (Fuoss et al., 1981).
oxide and chalcogenide glasses plotted versus the re-
There has been, and remains, much con-
duced variable where rA_x is the nearest
neighbour bond length between A and X atoms troversy over the structural origin of the
(Wright et al, 1985). FSDP in covalent glasses, and a number of

2.5 r-
g-GeSe2

2.0- 10 K Glass

1.5
a
i/)
1.0

Figure 7-15. Structure fac-


0.5
tor, S(Q), for GeSe 2 in
both glassy and liquid
0.0 states (Susman et al., 1988).
0.0 8.0 12.0 16.0 20.0
398 7 Chalcogenide Glasses

Figure 7-16. Pressure-de-


pendent X-ray diffraction
patterns for amorphous
As2S3 in (a) bulk glass and
(a') thin-film forms, and
amorphous GeSe2 in (b)
bulk glass and (V) thin-film
forms (Tanaka, 1989 a).

explanations have been proposed. These Using this relation, correlation lengths in
can be effectively divided into two cate- the range D& 20-30 A are inferred from
gories, depending on how the peak in S (Q) the width of the FSDP. In addition, the
is assumed to originate. position of the FSDP in this picture is de-
One model assumes that the FSDP is termined by the periodicity in real space via
separate from the rest of S(Q), i.e. it is
regarded as a single Fourier component :2n/Q± (7-15 b)
in reciprocal space arising, therefore, from
where d is the spatial repeat distance. For
a (quasi-)periodic correlation function in
Q± ~ 1 A" 1 , this implies a repeat distance
real space characteristic of the MRO. The
of d - 5 - 6 A.
width of the pre-peak in S (Q) then arises
This model, essentially based on a mi-
from the damping in the amplitude of
cro- or quasi-crystalline approach in which
the real-space oscillations, and the Debye-
regions of the structure have a more- or
Scherer equation relating diffraction line
less-ordered structural arrangement, has
broadening to crystallite size can be used
some appeal since many crystalline chalco-
to provide a relationship between the
genides are layer materials, and the repeat-
FSDP peak width AQ and D, a characteris-
ing element is then taken to be the inter-
tic coherence length over which the period-
layer separation which is assumed to per-
icity in real space is maintained:
sist into the amorphous phase (e.g. Vai-
(7-15 a) polin and Porai-Koshits, 1963; Leadbetter
7.3 Structure 399

and Apling, 1974; Busse, 1984). Various general by Moss and Price (1985) and
variants of this picture involving interlayer Fowler and Elliott (1987), perhaps associ-
correlations have also been proposed, e.g. ated with the packing of coordination
that involving crumpled layers (Tanaka, polyhedra (although the precise clusters
1988), and that of Cervinka (1988) in which were not identified). Veprek and Beyeler
a parallel ordering in a particular orienta- (1981) have further proposed that, whilst
tion of pairs of configurations of between the FSDP may result from many Fourier
two and five connected coordination poly- components of the real-space correlation
hedra (effectively forming layers) is as- function, nevertheless it may be associated
sumed to occur. with regions of low atomic occupancy
The second interpretation of the FSDP characterised by the minimum in the radial
is in terms of a cluster picture which is, in distribution function (RDF) beyond the
Fourier terms, the converse of the above SRO correlations (related to the packing of
model. In the simplest case, there is a single coordination polyhedra and the interstitial
(broad) peak in real space at rm characteris- voids between them). However, one incon-
ing the MRO, which produces a strongly trovertible example of a cluster origin for
damped sinusoidal function in reciprocal the FSDP is provided by thin evaporated
space of which the observed FSDP is sim- films of As-S materials. These contain
ply the first, most intense peak. Thus in this quasi-spherical As 4 S 4 molecules (see Sec.
picture, the FSDP in itself has no struc- 7.2.2) and the very intense FSDP in the
tural significance (c.f. Eq. (7-15)). This ap- diffraction pattern of such films has been
proach is therefore similar to that used in convincingly explained in terms of scatter-
the interpretation of the scattering from ing from such clusters (Wright et al., 1985).
molecular liquids such as CC14. In this Whilst the explanation of the FSDP in
case, the total measured structure factor terms of scattering from a quasi-ordered
can be written as the sum of two terms stacking of layers is appealing, it is unlikely
to be a general solution for several rea-
S(Q) = fm(Q) + Dm(Q) (7-16) sons: an FSDP is observed at approxi-
where Dm(Q) is the molecular-packing mately the same value of reduced coordi-
structure factor describing the inter-molec- nate (Qr±) even for those cases (e.g. SiO2)
ular interference arising from the scatter- where there is no evidence whatsoever for
ing of neutrons or X-rays from structural layering in either crystalline or amorphous
(molecular) entities separated by an aver- phases; furthermore, a quasi-regular stack
age distance rm, and fm(Q) is the molecular of layers extending over a correlation
form factor describing the mtra-molecular length D « 20 A would not be expected to
scattering. Dm(Q) is dominant at low Q val- survive in the liquid state; and finally, if
ues and is highly damped because of the such a quasi-microcrystalline stacking of
large fluctuations in rm, whereas fm(Q) is layers were to occur in the glassy phase,
much less damped (because fluctuations in many more peaks would be expected to be
intra-molecular covalent bond lengths are observed in the structure factor, S(Q)
considerably smaller than those for rm), (Wright et al., 1987). Conversely, in the ab-
and it therefore dominates at high values sence of well-defined molecular species
ofQ. such as As 4 S 4 in the structure, it is difficult
The cluster picture has been proposed to associate particular structural features
for the case of amorphous chalcogenides in with clusters. For instance, such clusters
400 7 Chalcogenide Glasses

cannot be related to just the coordination that the structure becomes chain-like
polyhedra themselves, but instead may be or one-dimensional (ID) (see Fig. 7-17b).
defined by the excluded volume, i.e. the The structures of the corresponding glassy
interstitial space, surrounding a particular phases of these materials are believed also
coordination polyhedron and which re- to contain similar structural elements.
sults from steric effects (see e.g. Galeener, Consequently, the bonding in amorphous
1985). Si and Ge chalcogenides with ID or 2D
Finally in this section on general aspects structures has a weak Van der Waals com-
of MRO in amorphous chalcogenides, ponent between the chains or layers, re-
mention should be made of experimental spectively, in the structure as do the As
data relating to the local dimensionality of chalcogenides which, because of the trigo-
the structure. In the case of IV-VI mate- nal pyramidal coordination, also can be
rials, where the coordination polyhedron regarded as being layer-like (see Fig. 7-3 b).
is a tetrahedron centred on the tetragen, This is in contrast to the case of three-
both corner- and edge-sharing of these dimensionally bonded materials (e.g. Ge or
units is possible whilst maintaining the SiO2) in which covalent bonding is domi-
normal two-fold coordination of the chal- nant.
cogen (Fig. 7-17), and both types of con- Such weak Van der Waals interactions,
nection are found in varying proportions characteristic of low-dimensional solids,
in the crystalline compounds of this sys- can be investigated using pressure as a
tem. Thus, for silica (SiO2) and germania probe. Extensive measurements of the
(GeO2), only corner-sharing of tetrahedra pressure dependence of the optical absorp-
occurs; as a result, a three-dimensional tion edge have been performed for chal-
covalently-bonded structure results. In the cogenide materials (see e.g. Besson et al,
case of crystalline GeSe2 and GeS 2 , how- 1981), and some results due to Tanaka
ever, a proportion of edge-sharing connec- (1989 a) are shown in Fig. 7-18. It can be
tions also occur; as a consequence, a two- seen that indeed chalcogens, As and Ge
dimensional (2D), layer-like structure re- chalcogenides, in both amorphous and
sults (see Fig. 7-17 a). Finally, for the case crystalline forms, exhibit marked red shifts
of crystalline SiSe2 and SiS2, only edge- in the optical gap with increasing pressure,
sharing connections occur, with the result due to the preferential compression of the

Figure 7-17. (a) Crystal


structure of GeSe2, show-
ing a layer-structure
formed from edge- and cor-
ner-sharing tetrahedra,
termed a raft, (b) Crystal
structure of SiSe2, showing
one-dimensional chains
formed from edge-sharing
b) tetrahedra.
7.3 Structure 401
i i i i
k
figurations which can be formed are lim-
-GeS..(2D
ited essentially to rings or chains, these
—^c-Gei7(3l7 configurations being held together in the
3
*•> "c-ZnSe structure by Van der Waals interactions.
The determination of the proportion of
hAs2S3(g) \ G e S 2 (g)
m
i_ rings to chains in the structure of amor-
Q) ^>As2S3(f) Si:H(50%)
(2
0)
phous chalcogens has long been a con-
2 = = tentious issue.
U.
Si: H (10%) ^ ^
o ^ . For the case of sulfur, several crystalline
Oi
Ban<

-n
allotropic forms are known, each based
GeSe 2
^ t r a n s ^ on a packing of S 8 (cyclooctasulfur) rings
1 ^—iGe (Rawson, 1967). The high-temperature
ir
[ H> - — c-Se form melts at 388 K to a low viscosity
i i i i liquid, consisting of monomeric S8 rings;
50 100
Pressure (kbar) at the so-called ^-transition point (433 K),
Figure 7-18. Pressure dependence of the optical the rings start to break and a high viscos-
bandgap for glasses (g) and amorphous thin films (f) ity liquid forms, consisting of long (10 5 -
and crystalline (c) semiconductors (Tanaka, 1989 a). 106 atoms) polymeric chains (Myers and
GeS2 crystals have both two-dimensional (2D) and Felty, 1967). Glassy sulfur can be quenched
three-dimensional (3D) forms. (Polyacetylene is ab- from melts above the X point; however, the
breviated as PA).
low value of Tg (=246 K) has precluded
extensive work on this material. Three
space between chains or layers; the de- structural modelling studies have been per-
crease in the gap arises because of an in- formed for glassy sulfur: an early simula-
crease in the broadening of the top of the tion by Malaurent and Dixmier (1977) was
valence and the bottom of the conduction based on a freely rotating chain model (in
band due to an increase in repulsive inter- which the dihedral angle is not con-
actions (overlap) between filled lone-pair strained). More recently, Popescu (1987)
p-orbitals associated with the chalcogen has modelled the structure of liquid and
atoms. In contrast, crystalline Ge or a-Si: H glassy S in terms of two models, one a re-
exhibit essentially zero pressure coefficients laxed packing of chains and the other with
of the optical gap, reflecting the lower com- a stacking of S 8 rings, assuming a nearest-
pressibility of these 3D materials. neighbour bond length of r1 = 2.07 A and
a bond angle of 0 = 108°; the structure of
7.3.3 Structure of Specific Amorphous the glassy phase was inferred to comprise a
Chalcogenide Materials mixture of these two structural configura-
tions, although the experimental data com-
In this section, we will discuss the struc- pared with were very old (Tompson and
tures of specific chalcogenide materials, Gingrich, 1959). Furthermore, Stillinger
classified according to the categories given etal. (1986) have performed a molecular
in Sec. 7.1.1 (see Table 7-1). dynamics simulation of cyclooctasulfur in
the liquid state and produced a quenched
7.3.3.1 Structure of Pure Chalcogens amorphous solid structure from the liquid
Since chalcogen elements are normally starting state. More recently, Winter et al.
two-fold coordinated, the structural con- (1990) have performed a high-resolution
402 7 Chalcogenide Glasses

neutron-scattering study of glassy sulfur, figurations possible, depending on the


prepared by quenching the melt in liquid phase relationship between two neigh-
nitrogen. They find that the structure of the bouring dihedral angles: if the sense of se-
melt and of the quenched glass are rather quential 0's is fixed (+ + +, or ), the
similar with a bond length of 2.06 A, al- trans configuration results, which has a
though the experimental RDF of the glass c/iam-like symmetry with either right- or
differs in significant details from that of the left-handed helicity; on the other hand, if
molecular dynamics S 8 model of Stillinger the phase of cj) alternates (H h — etc.),
et al. (1986), indicating that, as expected, the cis configuration results, which has a
the structure of the glass comprises an ap- ring-like symmetry. Misawa and Suzuki
preciable fraction of chains. (1978) have estimated that the cis config-
The structure of amorphous (and liquid) uration is energetically more stable than
Se has been much more extensively studied the trans configuration by only « 0.03 eV/
than is the case for S, and reviews have atom, implying that in the glassy phase
been given by Andonov (1982) and Corb both configurations may coexist. This pre-
et al. (1982). Four crystalline forms exist: diction is supported by the assignment of a
the most stable trigonal (or hexagonal) weak feature in the Raman spectrum in
form consists of helical chains packed in a terms of monomeric Se8 rings in a propor-
parallel fashion, whereas the a- and /?-mon- tion of 5-10% (Lucovsky et al., 1967; Gor-
oclinic forms are composed of S8 rings but man and Solin, 1976), as well as from disso-
packed differently; in all cases the bond lution studies in CS 2 (Briegleb, 1929).
length is ^2.32 A and the bond angle is A modelling study of a-Se by Corb et al.
0^105°. What distinguishes the various (1982), based on X-ray diffraction results
polymorphs is the dihedral angle, or more by Wei et al. (1982), has indicated that
specifically the correlation between neigh- whilst a model with (f) = lO2° and mostly
bouring dihedral angles. Fig. 7-19 shows trans configurations gives a reasonable fit
how <fi is defined in terms of a four-atom to the data, a better fit was achieved by
correlation; this angle is fixed at a value allowing both the distribution of <j> to
<t>«102° for the crystalline forms. Fig. 7-19 broaden about an average value of 4> ~ 105°
also shows the two distinct five-atom con- and to allow some randomness in the
phase relationship between neighbouring
dihedral angles. The fit of this model to the
X-ray data is shown in Fig. 7-20, for which
60% of configurations were trans-like and
40% cis-like. A model of freely-rotating
TRANS chains does not seem to give as good a fit.
With increasing temperature, above the
melting point (493 K) in the liquid domain,
it is expected that the ring-chain equilib-
rium should shift in favour of chain-like
molecules, the average chain length de-
CIS
creasing rapidly with increasing tempera-
Figure 7-19. Definition of dihedral angle <j> for the ture. This picture has been supported by
case of a Se chain, and the atomic configurations of neutron diffraction measurements (Edeling
the cis and trans conformers. and Freyland, 1981; Bellisent and Tourand,
7.3 Structure 403

1 1 1 1 1 1 1 1
peratures the average nearest-neighbour
coordination number (Nx«3) is much
larger than the optimum coordination
number mc = 2.4 for glass formation (Eq.
7-8) resulting from the application of con-

1
straint theory (see Sec. 7.2.1). Perhaps Te
could be prepared as a glass by very rapid
2 _-

i1
5
1 1
6
°

1
Experimental
Model n

1 1
quenching from the high-viscosity liquid
state just above the melting point, where
JVi « 2.5. However, amorphous thin films
r(A)
of Te can be prepared by vapour deposi-
Figure 7-20. Comparison of the RDFs predicted by
the quasi-random coil model and measured experi-
tion, in which a chain-like structure also
mentally for a-Se (Corb et al, 1982). seems to exist (Ichikawa, 1972).
Some structural investigations have been
carried out on alloys of chalcogen elements,
1980) as well as by NMR studies (Warren e.g. on Se^Te^^ using neutron diffraction
and Dupree, 1980). Glassy Se is more easy (Bellisent and Tourand, 1980). It was found
to prepare by melt quenching than is the that the structure of amorphous alloys
case for S (Rawson, 1967), probably be- (l>x>0.6) and liquid alloys (l>x>0.3)
cause Se8 rings are more unstable; how- could be well fitted by a chain-like model,
ever, the glass-transition temperature for in which Te substitutes for Se atoms whilst
Se is also low (Tg = 303 K). maintaining two-fold coordination. In the
Te, unlike S and Se, has only one crys- more Te-rich liquid alloys, however, the in-
talline form; this trigonal modification fluence of three-fold coordinated Te atoms
comprises infinite spiral chains packed in a could not be neglected. Finally, an interest-
parallel arrangement (as in trigonal Se) ing feature of Se-Te alloys is that if the
with a bond length of 2.86 A and a bond metallic crystalline phase (of Se67Te33),
angle of 9 = 102°. Above the melting point, produced by the application of high pres-
at 726 K, the chain structure starts to sure to the amorphous form, is quenched
break up, with the shortened chains be- to atmospheric pressure and 223 K, the
coming entangled and cross-linked by semiconducting trigonal form results but,
three-fold coordinated Te sites with the when heated up to 300 K, the material be-
melt ultimately becoming metallic; recent comes amorphous again (Mushiage et al.,
neutron scattering measurements by Me- 1983).
nelle et al. (1987, 1989) indicate that the
nearest-neighbour coordination number
7.3,3.2 Structure of V-VI Materials
increases from a value of N± «2.5 just
above the melting point to Nt^3 at The most commonly studied materials
T = 1100K. A very recent molecular dy- in this system are the As chalcogenides,
namics simulation of the structure of liquid based on the stoichiometric compositions
Te has confirmed this picture (Hafner, As 2 S 3 , As2Se3 and As2Te3.
1990). It is not possible to quench the high- The structure of amorphous As 2 S 3 , in
temperature low-viscosity (metallic) melt both bulk glassy and amorphous thin-film
into a glassy form (Moffat et al., 1964); a forms has been studied by Daniel et al.
possible reason for this is that at high tem- (1979), and the experimental data are
404 7 Chalcogenide Glasses

6000

£000
ft /^
2000

-1200 0
V
0 24 10
r(A)
2.4
0.8 •

2.0
o <
0.4 i 1.6

a
z
0.0

-0.-4 f
i
\j
A \\
r
A
\JVw\
in
c
o
_Q
1.2

0.8

0.4
f\ k
i
\7
^

a
-0.8 0.0 Vn
0 16 20 24 4 6 8 10
Qi r(A)
Figure 7-21. X-ray (X) and neutron (n) diffraction data for samples of amorphous As 2 S 3 : - bulk glass, thin
film, annealed film (Daniel et al, 1979).

shown in Fig. 7-21. Although superficially structure of the film is well described by a
similar, in fact there are a number of signif- packing of quasi-spherical As 4 S 4 mole-
icant differences in the structure between cules which contain As-As homopolar
film and glass. The structure of the glass is bonds (Wright et al., 1985) (see Fig. 7-3 c).
both chemically and topologically more Yang et al. (1987) have also studied the
ordered than that of the evaporated film: occurrence of like-atom bonds in glassy
the asymmetry on the high-r side of the As^Si-* using EXAFS.
first peak in the real-space correlation The question of broken chemical order in
function for the films (due mainly to As-S stoichiometric glassy As 2 S 3 , i.e. the exis-
bonds, with a length of 2.26 A) can be ac- tence of homopolar As-As and S-S bonds,
counted for by the presence of a significant has been much discussed. There now ap-
proportion of As-As wrong bonds with a pears to be incontrovertible evidence for
bond length of ~2.5 A. The structure of the existence of a small concentration
the stoichiometric glass is thus consistent (~1%) of such homopolar bonds in stoi-
with that expected from the 8-N rule (see chiometric material; evidence comes from
Fig. 7-3 b) where chemical order is domi- Raman scattering measurements (Ewen
nant, with an As-S bond length of 2.28 A and Owen, 1980; Tanaka et al., 1985) where
and bond angles at the As and S atoms the stretching frequency for As-As bonds
inferred to be 102° and 99.5°, respectively (at ^220 cm" 1 ) is readily distinguishable
(Cervinka and Hruby, 1982), whereas the from that corresponding to As-S bonds in
7.3 Structure 405

AsS 3/2 units (344 cm 1), as well as from Finally, Pfeiffer et al. (1989) have
Mossbauer spectroscopy (Boolchand et al., analysed the MRO in their models in terms
1986), and it appears that the concentra- of the correlation between dihedral angles
tion of wrong bonds increases markedly subtended by the S atoms. In the orpiment
with increasing temperature from which structure there are two distinguishable S
the melt is quenched (Tanaka et al., 1985). sites: one occurs in a helical (H) arrange-
As K-edge EXAFS measurements have ment of alternating As and S atoms and is
also revealed an increase in the static disor- associated with two different dihedral an-
der of the nearest-neighbour (As-S) bond gles (68°, 146°); the other is in a bridging (B)
length with increasing quench temperature site between two different helices, for which
(Yangetal., 1987). the two dihedral angles are identical (163°,
A number of models have been con- 163°). Pfeiffer et al. (1989) found in their
structed to simulate the structure of glassy models a slight preponderance for B and H
As x S 1 _ x alloys. The stoichiometric mate- sites (see Fig. 7-22), indicating that perhaps
rial has been simulated using computer-re- the structure of glassy As 2 S 3 retains ves-
laxed ball-and-stick models with perfect tiges of the helical arrangement found in
chemical order and connectivity (Pfeiffer the crystal, which would be one manifesta-
et al., 1989), a model generated by a three- tion of the MRO. However, there are two
step process involving packing atoms ran- distinct (distorted) As sites in the orpiment
domly in a box with subsequent structural structure as well, and these can be identi-
relaxation and reformation of bonds to
give a low-energy structure (Fujiwara et al.,
1981), and various models generated by 'B .'

bond-breaking and reformation or atomic 160 • Type of atom


B-Bridging
Fraction of total
0.124
V.
decoration of existing continuous random H-Helical 0.245
Ill-defined 0.632
network models (Fowler and Elliott, 1987). U0
Models for the non-stoichiometric alloys • ..• i. •
have been constructed by the three-step •• * :

,120
procedure (Itoh et al., 1982) and by a
Monte Carlo repositioning of atoms in or-
der to give the best fit to the experimental 100 * • • • *

scattering data (Rechtin et al., 1974; Ren-


ninger et al., 1974). Although none of these
80-•
models give perfect agreement with experi-
mental data, nevertheless, they do indicate
that a restricted local layer-like structure 60
60 80 100 120 160
persists, reminiscent of the layer structure 0.1 (deg)
of the crystal orpiment; however, a micro-
Figure 7-22. Correlation diagram for the two dihedral
crystallite-like stacking involving orpiment- angles subtended at the sulphur atoms in a CRN
like layers is not necessary to give rise to model for a-As2S3 (Pfeiffer et al., 1989). The dihedral
the FSDP at Qx~1.2 A" 1 (N.b. the orpi- angle is here defined as the angle between the As-cen-
ment 020 reflection lies close to this value), tred vector along the symmetry axis of an AsS3/2 unit
and the S-centred vector along the bisector and in the
since many of these models, which do not
plane of an SAs2/3 unit. The values denoted by B and
have such a quasi-periodic structural re- H refer to bridging and helical S sites, respectively, in
peat, also reproduce the FSDP. the orpiment structure.
406 7 Chalcogenide Glasses

fied using 75As nuclear quadrupole reso- evidence being apparent for anionic subsite
nance (NQR) spectroscopy in terms of two segregation.
distinct asymmetry parameters rja of the In contrast to the case of the S- and
electric field gradient tensor (Rubinstein Se-based As chalcogenides, where the SRO
and Taylor, 1974). However, in glassy of glass and crystal appear to be very sim-
As 2 S 3 (and As2Se3), similar measurements ilar, the structure of the glassy and crys-
have revealed that in fact 70% of the sites talline forms of As2Te3 appear to be very
are symmetric, with only 30% which could different: crystalline As2Te3 contains As
have an environment similar to that in sites which are octahedrally coordinated
crystalline orpiment (Szeftel and Alloul, by Te, whereas the glass contains mainly
1979). The interpretation here is that a sig- AsTe3/2 pyramidal units with an As-Te
nificant part of the structure can be de- bond length of 2.65 A, an As bond angle of
scribed in terms of a CRN, with only a 98° and Te bond angles in the range 9 5 -
relatively minor proportion having a MRO 98°, as found from X-ray diffraction stud-
in the form of cross-linked helical chains. ies (Cornet and Rossier, 1973; Cervinka
Phillips et al. (1980) (see also Phillips, 1981) and Hruby, 1982), from 75As NQR (Szeftel
have also proposed that MRO in the form and Alloul, 1979), and from 125Te absorp-
of orpiment-like structural elements exists tion (Faigel et al., 1983) and 129 I emission
in the glass. They proposed that the struc- Mossbauer experiments (Boolchand et al.,
ture consists of the twelve-membered rings, 1982 a, b). However, there is also evidence
found in orpiment, linked together in a that some of the Te atoms in glassy As2Te3
chain-like fashion by bridging chalcogen are three-fold coordinated (Cornet and
atoms, with two extra chalcogens (outrig- Rossier, 1973; Boolchand et al., 1982a, b).
125
gers) bordering each raft on the other sides Te and 129 I Mossbauer measurements
of the ring from the chain connections. have also been performed on the binary
The structure of glassy As2Se3 appears (As2Se3)JC(As2Te3)1_JC glass system (Wells
to be more-or-less isomorphous with that and Boolchand, 1987) in which evidence is
of g-As2S3, as found from NQR studies adduced for broken chemical order, i.e. the
(Szeftel and Alloul, 1979) and X-ray diffrac- presence of chalcogen-chalcogen wrong
tion data (Cervinka and Hruby, 1982), ex- bonds. Vazquez et al. (1986) have under-
cept that the As-Se bond length (2.43 A) is taken an X-ray diffraction study on the
correspondingly larger than for As-S, and binary system As0 2Se0.5Te0 3 , and have
the bond angles subtended at As and Se simulated the structure using a Monte
atoms are inferred to be smaller, viz. 100° Carlo approach in which As atoms were
and 95°, respectively (Cervinka and Hruby, assumed to be either three-fold or four-fold
1982). Chen et al. (1984) have reported a coordinated.
large-scale domain structure in evaporated The structure of the Sb chalcogenides
thin films of a-As2Se3, in the form of polyg- has been relatively little studied. Cervinka
onal domains with diameters up to 1000 A. and Hruby (1982) performed an X-ray dif-
75
As NQR measurements have also been fraction study of two forms of bulk amor-
carried out on the mixed chalcogenide glass phous Sb 2 S 3 , one formed by very rapid
system, As 2 S x Se 3 _ x (Treacy et al., 1983). (roller) quenching, and the other formed by
These studies found that S substituted for a chemical reaction technique (precipita-
Se, so that the basic structural units com- tion of Sb 2 S 3 by passing H 2 S through a
prised AsS x/2 S (3 _ x)/2 pyramids, with no solution of SbCl3). In both cases, trigonal
7.3 Structure 407

pyramidal coordination of Sb atoms by S performed by Price et al. (1984) on glasses


was found (with an Sb-S bond length of in region I, including Se isotopic substitu-
2.50 A), S atoms being coordinated by two tion diffraction measurements for x = 0.4
Sb atoms, with an Sb bond angle of 90° and 0.5 (Arai et al., 1986), and neutron dif-
and an S bond angle of 100.7°. The struc- fraction and EXAFS measurements have
tures of the two amorphous forms were also been performed by Verrall and Elliott
rather similar, and could be understood in (1988,1989,1990) and Verrall et al. (1988 a)
terms of a CRN arrangement of SbS 3/2 py- for glasses in both composition region I
ramidal units. More recently Dalba et al. (where the results agreed with those of
(1989) have also studied amorphous Sb 2 S 3 Price et al., 1984) and in II, the latter cen-
(in both bulk glassy and thin-film forms), tred around the composition P2Se. Price
by X-ray diffraction and EXAFS. Their et al. (1984) inferred from their neutron dif-
findings for the glass agree with those of fraction results on the Se-rich glasses that
Cervinka and Hruby (1982), and more there was some evidence for the existence
particularly they find, unlike in some ear- of P4Se5 and P4Se3 molecules in the struc-
lier studies (Zacharova and Gerasimenko, ture, depending on the composition, these
1972; Tatarinova, 1972), that the structure presumably being embedded in a Se-rich
of the glassy and thin-film forms are very matrix. The Raman spectrum for glassy
similar. Watanabe et al. (1983) have stud- P 50 Se 50 has many features in common
ied amorphous thin films of Sb x S 1 0 0 _ x with that of the molecular species P 4 Se 3 ,
by Raman scattering. The stoichiometric supporting the supposition that a reason-
film (x = 0.4) exhibits a narrow band at able proportion of such molecules exists in
170 cm" l and a broad band at 290 cm" 1 , the structure of this glass. Furthermore,
the latter band increasing in intensity and magic-angle spinning (MAS) NMR experi-
the former band decreasing in intensity
with increasing S content (decreasing x).
The band at 290 cm" 1 was ascribed to
Sb-S vibrations (in say SbS 3/2 units), and
the band at 170cm" 1 was ascribed to
Sb-Sb vibrations; thus, even at the stoi-
chiometric composition, the chemical or-
der in the films appears to be broken.
Finally, we discuss the structure of
amorphous phosphorus chalcogenide ma-
terials. In a sense, these exhibit perhaps the
most interesting structural features of all
the members of the V-VI family because
of the propensity to form P4Xn (n = 3-10;
X = S, Se) cage-like molecules (see Fig. 7-
23). As mentioned in Sec. 7.2.1, the PxSe1 _x
system exhibits two glass-forming regions,
Figure 7-23. Schematic illustration of the structural
I (0<x<0.52) and II (0.63<x<0.85), sep-
arrangement of the cage-like molecular species P4Xn
arated by the stoichiometric composition (X = S, Se;tt= 0-10). Chalcogens tend to be inserted
P4Se3 (x = 0.57). Neutron diffraction, EX- preferentially at edge (E) positions, rather than the
AFS and Raman measurements have been double-bonded apical (A) positions.
408 7 Chalcogenide Glasses

0 50 100 150 200 250 300 350 400 (cm'1)


15 i 1 r 1 1 > 1 1 1 '

V V V V V V
5 6 7 8 9 10
10 -

>

LJLJ
o

v 10 v 9
tltt Uti tl
ti t u , I , , , , I
10 20 30 50 60
a) E(meV)

ments on P-Se glasses also provide evi-


dence for the existence of P4Sen clusters in
the structure (Lathrop and Eckert, 1988;
Eckert, 1989). In particular, the proportion
of tetrahedral P sites (with a doubly-bond-
ed Se terminator atom, viz. Se = PSe3/2)
progressively increases with decreasing P
content (see Fig. 7-25); this is evidence for
the existence of say P 4 Se 10 clusters (see
Fig. 7-23) at low P contents.
In the case of glassy P2Se, evidence that
the structure consists almost entirely of
P4Se3 molecules (with a small excess of P)
is overwhelming. The static structure fac-
tor S(Q) for g-P2Se can be fitted almost
exactly for Q 2> 6 A" 1 by the form factor
calculated for the P4Se3 molecule (Verrall
and Elliott, 1989). Inelastic neutron scat-
tering studies of the vibrational excitations
of g-P2Se reveal a highly structured density
300 400 500 of states (see Fig. 7-24 a), the peaks in
b) Raman shift/cm"1 which can be assigned to the vibrational
Figure 7-24. (a) Vibrational density of states (VDOS) excitations of a P4Se3 molecule (Verrall
for glassy P2Se measured by inelastic neutron scatter- and Elliott, 1988 a, 1989); Raman measure-
ing (Verrall and Elliott, 1988). (b) Raman spectra of ments by Phillips et al. (1989) support this
a-PxSe1_x alloys (0.67 < x < 1.0) (Phillips et al., 1989). finding, and the higher resolution of this
In both cases, the cage-like vibrational modes of the
P4Se3 molecule are indicated, together with an assign-
technique allows more of the vibrational
ment of features in the VDOS and Raman spectrum modes to be distinguished (Fig. 7-24 b). Fi-
in terms of these modes. nally, quasi-elastic neutron scattering mea-
7.3 Structure 409

surements have been performed on g-P2Se, PSe3/2 Se=PSe3/2


and a quasi-elastic broadening of the elas-
tic line was observed at elevated tempera-
tures (300-450 K), indicative of the pres-
ence of atomic motion (Verrall and Elliott,
1989). These findings have been interpreted 5.0
in terms of a rotational diffusion of P4Se3
molecules in the glassy structure, similar
to that which occurs in the plastic phase
(T > 355 K) of crystalline P 4 Se 3 .

7.3.3.3 Structure of I V - V I Materials


The Ge and Si chalcogenides also ex-
hibit a rich variety of structural features,
particularly related to MRO, as a result of
the propensity for the formation of edge-
sharing tetrahedra compared with their
oxide counterparts. A survey of the struc-
tural features of amorphous IV-VI mate-
rials determined by diffraction methods
has been given by Wright et al. (1982). It
is significant that in the AX2 materials
(A = Si, Ge; X = O, S, Se), oxides have an
A-X-A bond angle greater than the tetra-
hedral angle of 109.47°, where the corre-
sponding chalcogenide materials have an
angle 6 (A-X-A) which is smaller than
this.
The structure of amorphous GeS 2 has 400 300 200 100 0 -100 -200 -300
been relatively little studied, perhaps be- ppm
cause of the difficulty of preparing exactly Figure 7-25. 31 P magic-angle spinning NMR spectra
stoichiometric material in a glassy form of various P^Se^^ glasses (Eckert, 1989). Assign-
(Voigt etal, 1978). Feltz et al. (1985) and ments of the two principal features in the spectra in
terms of trigonal PSe3/2 and tetrahedrally-coordi-
Cervinka etal. (1987) have performed nated Se = PSe 3/2 units are indicated.
X-ray diffraction studies on glassy GeS 2 ,
finding the Ge-S bond length to be 2.23 A
or 2.26 A, respectively and the Ge-S-Ge high-temperature form of) crystalline GeS 2
bond-angle distribution to be centred at (and GeSe2) consists of two types of struc-
115°. From a ball-and-stick structural tural configuration, one which contains
modelling study, Feltz etal. (1985) infer corner-sharing tetrahedra in a chain-like
that the structure consists mainly of cor- configuration, and the other containing
ner-sharing GeS 4/2 tetrahedra, but that edge-sharing units bridging two chains (see
about 25% of the tetrahedra form edge- Fig. 7-26). Cervinka (1988) has discussed
sharing connections. The structure of (the the MRO in glassy GeS 2 , particularly as-
410 7 Chalcogenide Glasses

There have been many more structural


investigations of glassy GeSe 2 . An X-ray
diffraction study has been performed by
Feltz et al. (1985), an anomalous X-ray
scattering study by Fuoss et al. (1981) and
C-Configuration neutron scattering measurements made by
Uemura et al. (1978), Nemanich et al.
(1983), Wright et al. (1987), and Susman
et al. (1988); a Ge-Se bond length of 2.37 A
is found. As for the case of g-GeS2, the pres-
ence of a significant proportion (—15%, c.f.
25% for the crystal) of edge-sharing con-
nections between GeSe 4/2 tetrahedra in the
E-Configuration structure of g-GeSe2 has been suggested on
the basis of diffraction data (Nemanich
Figure 7-26. Chain (C) and edge (E) sharing configu-
rations in GeX2 (X = S, Se) (Cervinka, 1988). etal., 1983), Raman scattering (Briden-
baugh et al, 1979; Sugai, 1987) and a mo-
lecular dynamics (MD) structure simula-
sociated with the FSDP at Qx«1 A \ in tion involving two-body interaction poten-
terms of correlations between such struc- tials only (Vashishta et al, 1989).
tural configurations; a reasonable fit to the MRO in glassy GeSe2 has been the sub-
first two peaks in the X-ray scattering pat- ject of much controversy, and two experi-
tern was achieved in terms of a parallel mental features have been the centre of dis-
packing of chain-like clusters separated by cussion, namely the FSDP at Q ^ l A " 1
about 7-8 A. and the so-called companion line to the
The structure of glassy Ge 2 S 3 has been main Ge-Se stretch mode in the Raman
studied by X-ray diffraction by Pohle et al. spectrum. From neutron scattering mea-
(1985); the structure could be well de- surements the FSDP found in the glassy
scribed in terms of the structural unit being phase remains with the same intensity
the ethane-like grouping [Ge2S6], with all (Susman etal, 1988), or even enhanced
chalcogens being two-fold coordinated in (Uemura et al, 1978) in the liquid state -
corner-sharing links. see Fig. 7-15. (This behaviour is also repro-
4: 2 coordination of Ge and S, respec- duced by the MD simulation of Vashishta
tively, was found for the case of a-GeS et al, 1989). This observation makes it un-
by Drahokoupil et al. (1986) using X-ray likely that any microcrystalline-like struc-
emission and EXAFS, despite the fact that tural ordering is responsible for the FSDP.
in the structure of crystalline GeS the Ge The anomalous X-ray scattering results of
(and S) atoms have a 3 : 3 coordination. Fuoss et al. (1981) indicate that Ge-centred
Drchal and Malek (1988) have constructed (Ge-Ge, Ge-Se) correlations contribute
two structural models for a-GeS, one a 3D primarily to the FSDP; this conclusion is
structure containing Ge(Ge 4 _ n SJ tetrahe- supported by X-ray diffraction measure-
dra of all types, and the other a layered ments on GeSe 2 -GeTe 2 glassy alloys, in
model in which Ge(Ge 2 S 2 ) units were pre- which the FSDP grows in intensity as Te is
dominant, the former giving the best fit replaced by Se, thereby enhancing the Ge
with experimental scattering data. contribution (Moss, 1974). The MD simu-
7.3 Structure 411

lation study by Vashishta et al. (1989) also


found that Ge-based correlations were
mainly responsible (although for the simu-
lated structure the FSDP appears at a
larger value, Q 1 ^1.35A"" 1 , than observed
experimentally), and they ascribed this
to Ge-Ge correlations at separations of
9-10 A (since the FSDP disappeared if
only atomic correlations less than 8.8 A
were included in the calculation of S (Q)).
The companion line at ^220 cm" 1
(26.5 meV) to the main At symmetric-
stretch breathing mode of GeSe 4/2 tetrahe-
dra at ^200 cm" 1 (25 meV) observed in
the Raman spectrum of g-GeSe2 has also
been taken to be a signature of MRO in
this material. The band is unusally narrow
and strongly polarized; moreover it ex-
hibits an unusually strong compositional 300 200 100 0
dependence (Nemanich et al., 1977), vary- Raman shift Icrrf1)
ing as ~x5 in the alloys Ge^Se^,,, where- Figure 7-27. Raman (solid line) and depolarization
as the intensity of the Ax mode varies lin- (dashed line) spectra of a-GexSe1 _x. Note the anoma-
lous composition dependence of the companion line at
early with x as expected from a progressive
^220 c m ' 1 compared with the symmetric-stretch At
break-up of GeSe 4/2 tetrahedra with in- breathing modes of GeSe4/2 tetrahedra at %;200 cncT1
creasingly off-stoichiometric composition (Nemanich et al., 1977).
(see Fig. 7-27). Nemanich et al. (1983) and
Sugai (1987) have ascribed the anomalous
companion line to the vibration of the (Elliott, 1990), and thus it is not clear
four-membered (Ge2Se2) rings associated whether the anomalous compositional
with edge-sharing tetrahedra (Fig. 7-26), changes in the Raman intensity of the
whereas Bridenbaugh et al. (1979) have as- 220 cm" 1 band are due entirely to a sys-
cribed it to the vibrations of Se-Se bonds tematic change in the structure (e.g. in the
(dimers) bordering what they have termed a proportion of edge-sharing tetrahedra), or
raft, namely a 2D section of the crystalline from a change in the Raman matrix ele-
structure containing edge-sharing units ment.
cross-linking parallel chains of corner- An experiment probing the vibrational
sharing tetrahedra (see Fig. 7-17 a). (Wright density of states which is less sensitive to
et al. (1987), however, have indicated that matrix-element effects is inelastic neutron
the structural correlations associated with scattering, and two such experiments have
such rafts are incompatible with the mea- been reported for g-GeSe2 (Gladden et al.,
sured RDF; in particular, the third peak at 1988; Walter et al., 1988). The dynamic
~4.7A is much too pronounced in raft- structure factor S (Q, co) is shown in Fig.
like structures). However, matrix-element 7-28 a and the vibrational density of states
enhancement of Raman bands can occur in (VDOS) G(E) in Fig. 7-28 b (Walter et al.,
the case of symmetric vibrational modes 1988). The four modes labelled v1-vA, in
412 7 Chalcogenide Glasses

a) 6O O.O

GeSe 2 DOS13K

Figure 7-28. (a) Dynamical


neutron structure factor,
S(Q, w), of glassy GeSe2
with the elastic contribu-
tion removed (Walter et al.,
1988). (b) Vibrational den-
sity of states of glassy
GeSe2 obtained from in-
elastic neutron scattering
(Walter et al., 1988).
10 20 25
b) E(meV)

Fig. 7-28 b correspond to the vibrational assigned a (Raman) peak at 265 cm 1 (and
modes of GeSe 4/2 tetrahedra which, in 175 cm""1) to vibrations of Ge-Ge bonds
the central-force-field model of Sen and in ethane-like (Ge2Se6/2) structural group-
Thorpe (1977) where bond-bending forces ings. Unfortunately, even the highest-reso-
are neglected, are vibrationally decoupled lution inelastic neutron scattering spec-
as long as the chalcogen bond angle is near trometers available have a considerably
90°. The origin of the other features in the worse energy resolution than is routinely
VDOS is less clear, although Bridenbaugh attained in Raman scattering experiments;
et al. (1979) and Kumagai et al. (1977) have as a result, the companion line has not yet
7.3 Structure 413

been unambiguously resolved from the A± Malyj etal. 1985; Tenhover etal., 1984,
mode in inelastic neutron scattering mea- 1985; Susman et al, 1986; Sugai, 1987). In
surements (Gladden et al., 1988). addition, 29Si MASNMR experiments have
There has been some controversy con- been performed on these materials (Ten-
cerning the atomic coordination in the ma- hover et al, 1988; Eckert, 1989) as well as
terial a-GeSe (see Fowler and Elliott, 1982, inelastic neutron scattering measurements
for a review), although the anomalous (Arai et al, 1988). Although there is no
X-ray scattering data of Fuoss et al. (1981) consensus concerning the detailed assign-
seem to favour 3 : 3 coordination, with a ment in terms of vibrational modes of the
Ge-Se bond length of 2.4 A and an aver- various bands observed in the Raman
age bond angle of ^106° (Uemura et al., spectra of these glasses (Arai etal, 1988),
1974). A modelling study by Fowler and nevertheless it is generally agreed that the
Elliott (1982), in which 3 : 3 coordination structure of the glasses cannot be under-
was assumed, gave good agreement with stood in terms of either being completely
the neutron scattering results of Uemura chain-like (i.e. 100% edge-shared units) or
et al. (1974) and also the anomalous X-ray completely corner-sharing (as in SiO2), but
scattering results of Fuoss et al. (1981). that both types of connection are present
Pohle et al. (1985) have investigated the with edge-sharing being dominant. 29Si
structure of amorphous Ge 2 Se 3 using X-ray MASNMR results (Tenhover etal, 1988;
diffraction, and found that the structure Eckert, 1989) provide evidence for three
can be understood in terms of corner- distinct types of Si environment in the glass
sharing (Ge2Se6/2) structural units, i.e. con- compared with the single site in the crystal
taining a Ge-Ge homopolar bond. (Fig. 7-29); these have been ascribed to
The macrostructure of obliquely-evapo- SiX4/2 units (X = S, Se) having zero, one
rated a-GeSe2 (and GeS 2 and GeSe3) films and two edge-sharing connections (labelled
exhibiting a columnar microstructure has E°, E 1 , E 2 , respectively). Tenhover et al.
been investigated by Rayment and Elliott (1988) find that in glassy SiS2 and SiSe2 the
(1983), Spence and Elliott (1987) and Ver- proportions of these sites are approxi-
rall etal. (1988 b) using small-angle neu- mately 25% E°, 50% E \ and 25% E2.
tron and X-ray scattering. An extensive structural modelling study
The Si chalcogenide glasses SiS2 and of glassy SiSe2 (SiS2) has been undertaken
SiSe2 also exhibit extremely interesting by Gladden and Elliott (1987, 1989) in
structural features. The crystalline modifi- which the neutron diffraction data of John-
cations of these materials are chain-like son et al. (1986) is best fitted by a mixture
structures consisting entirely of edge- of structural groupings, including about
shared SiX4/2 tetrahedra (X = S, Se), and 15% of the cross-linked chain cluster (essen-
there is much experimental evidence that tially a 12-membered ring consisting of
this form of MRO persists in the glassy four E 1 and two E° units) proposed by
phase as well. Neutron diffraction mea- Griffiths etal. (1984) (see also Griffiths,
surements have been carried out on the 1986) with the rest of the structure in the
glassy Si x Se!_ x system (Johnson etal., form of random chains containing an aver-
1986; Johnson, 1986), and many Raman age of seven E 2 units, of which approxi-
scattering studies have been performed on mately 15% show some degree of local
both SiS2 and SiSe2 glasses (Tenhover parallelism between two chains extending
etal., 1983a, 1983b; Griffiths etal., 1984; for two or three E 2 units. Fig. 7-30 shows
414 7 Chalcogenide Glasses

with the naturally occurring isotopic mix-


ture of boron due to the very high absorp-
tion cross-section of the 10B nucleus.
Nevertheless, there have been a number of
X1
B c.w. (broad-line) NMR studies of the
structure of boron chalcogenides (Hen-
drickson and Bishop, 1975; Rubinstein,
1976; Hintenlang and Bray, 1985; Hiirter
et al., 1985). For the case of the stoichio-
metric B 2 X 3 materials (X = S, Se), the
NMR spectra exhibit clear evidence for
second-order quadrupolar splitting due to
the presence of an appreciable quadrupole
coupling constant associated with trigonal
planar BX 3/2 units. These triangular units
are presumably connected by corner-shar-
ing at the apical chalcogen atoms, as in the
corresponding oxide glass, B 2 O 3 . The ad-
dition of the modifiers Li2S (Hintenlang
and Bray, 1985) and T12S (Eckert et al.,
1984) to B 2 S 3 converts the coordination of
the B from trigonal to tetrahedral; the pro-
portion of tetrahedrally-coordinated B is
a maximum at about 40mol.% modifier,
+50
as for the analogous behaviour found in
-150
29
the alkali borates, and at higher modifier
Si (ppm) contents trigonal B units are created with
Figure 7-29. 29Si magic-angle spinning NMR of non-bridging (singly-coordinated) sulfur
glassy and crystalline SiS2 (Tenhover et al., 1988). The atoms.
assignment of the peaks in the spectrum of the glass
in terms of En (n = 0-2) configurations, where n is the
number of edge-sharing connections per SiS4/2 tetra-
hedron, is shown. 7.3.3.5 Metal Chalcogenide Materials
In many cases, metals are present in
amorphous chalcogenide materials as ter-
the fit of the model to the experimental
nary (or higher) constituents, acting as net-
structure factor and RDF with, in the latter
work modifiers. In such cases, a major
case, an indication of which MRO features
structural influence of the modifier is to
contribute to particular regions of the RDF.
alter in some way the structure of the net-
work-forming matrix, either by a change
7.3.3.4 Structure of III-VI Materials
in coordination of the network-forming
Relatively little structural work has been cation (e.g. from 3 to 4 for B as evidenced
undertaken on the boron chalcogenide by NMR studies (Eckert et al., 1984) - see
glasses, mainly because of their great sen- Sec. 7.3.3.4) or of the network-forming
sitivity to hydrolysis; moreover, neutron anion, usually a reduction in coordination,
scattering measurements are not possible resulting in a network depolymerisation
7.3 Structure 415

and the creation of non-bridging chalco-


gen atoms (e.g. in Tl 2 S-As 2 S 3 studied by
XPS by Heo et al. (1988)). However, the
structural environment of the metal (modi-
fier) atom is often difficult to investigate in
such multicomponent materials and atom-
specific structural probes must be used.
Thus, as examples, the technique of EX-
AFS has been applied to the Ag-As-S sys-
tem (Steel etal, 1989), anomalous X-ray
scattering to the Ag-Ge-Se system (West-
wood and Georgopoulos, 1989) and iso-
topic substitution neutron scattering to the
Ag-As-S system (Penfold and Salmon,
1989). From such studies, it is found that
the Ag atoms are generally coordinated by
~ 3 chalcogen atoms.
Less common are (binary) metal chalco-
genide systems in which the metal atoms
play a significant structural role. The struc-
ture of a-MoS 3 has been extensively stud-
b) ied by X-ray diffraction and EXAFS mea-
surements (Liang etal., 1980a, 1980b;
Figure 7-30. (a) Experimental neutron scattering in-
tensity function, i(Q) (dashed line) for glassy SiSe2 Chien etal., 1984) and Raman scattering
(Johnson et al., 1986) compared with that calculated (Bhattacharya et al., 1987). Octahedral co-
for the model of Gladden and Elliott (1987, 1989) ordination of Mo atoms by S atoms was
(solid line), (b) Experimental RDF for glassy SiSe2 found with a bond length of 2.47 A, and
(points) (Johnson et al., 1986) compared with that cal-
culated for the model of Gladden and Elliott (1987,
evidence was also found for Mo-Mo
1989) (solid line). The contributions of various struc- dimers with a bond length of ~ 2.9 A, con-
tural groupings to the RDF are also indicated. siderably shorter than the normal Mo-Mo
416 7 Chalcogenide Glasses

bond length of 3.4 A (Chien et al., 1984). tially with respect to C-H bonds. As a
The structure proposed by Chien et al. result, in some cases there appears to be
(1984), based on modelling studies, is of a evidence, from the Raman spectra, for a
chain-like structure built from Mo atoms type of microphase separation in which
with an alternating sequence of long and discrete molecular species, e.g. AsBr3
short bonds and with disulphide (S-S) (Koudelka et al., 1979) and S8 rings (pre-
bonds between two S atoms in alternate sumably formed from the chalcogens dis-
octahedra. It is interesting that the X-ray placed by the halogens) are dissolved in the
scattering intensity shows a sharp intense remaining glassy matrix.
FSDP at Q i - l A " 1 (Chien et al., 1984) In the case of the binary halogen-
which, because of the relative weightings of chalcogen Te-X (X = Cl, Br) materials dis-
the scattering factors involved, must be due covered recently (Zhang et al., 1988; Lucas
almost entirely to Mo-Mo correlations. and Zhang, 1990), bonds between halogens
Chien et al. (1984) account for this feature and chalcogens must occur. Zhang et al.
in terms of a local parallel coupling of (1988) suggest that the structure of glassy
chains, much as in the case of g-SiSe2 or Te3Cl2 or Te3Br2 is similar to that of the
SiS2 (Gladden and Elliott, 1989). corresponding crystal (Kniep et al., 1973),
which is based on helical Te chains, in
which every third Te atom is bonded ax-
7.3.3.6 Structure of Halogen Chalcogenides ially to two additional halogen atoms,
The structural and other properties of a making such Te atoms tetrahedrally coor-
wide range of halogen-containing chalco- dinated (see Fig. 7-31 a), and the structure
genide glasses have recently been exten- of glassy Te2Cl and Te2Br is also proposed
sively reviewed by Sanghera et al. (1988). to be similar to that of the crystalline mod-
In general, the structural effect of the in- ification (see Fig. 7-31 b), which consists of
clusion of halogens is for the atoms to act as a ladder-like structure of two intercon-
network terminators, i.e. singly-coordinated nected Te chains, with bridging halogen
halogen atoms substitute for two-fold co- atoms. However, there does not yet appear
ordinated chalcogens, and as a result the to be any direct structural evidence for
structure is depolymerised and the viscos- these proposed structures.
ity is concomitantly dramatically lowered
(Rawson, 1967). Although direct structural
techniques (e.g. diffraction) appear to have 7.4 Defects
been seldom used for these materials, with
the exception of the (GeS2)JCBr1__x and
(GeS^Ji _x systems (Wagner et al., 1988), 7.4.1 Introduction
Raman spectroscopy has been widely ap- Defects can only be discussed sensibly in
plied, e.g. for the As-S-I system (Koudel- the context of some reference structure
ka and Pisarcik, 1982, 1984), As-S-Br which is non-defective. In the case of crys-
(Koudelka et al., 1979; Koudelka and talline materials, this requirement is read-
Pisarcik, 1983), Ge-S-Br (Koudelka et al., ily satisfied, in terms of a perfect single
1984), and G e - S - I (Sanghera et al., 1988). crystal, but in the case of amorphous mate-
In all cases it appears that the halogens (H) rials the situation is not as clear-cut: what
replace the chalcogens (C) in the structure, is to be taken as the reference, non-defec-
i.e. As-H or, Ge-H bonds form preferen- tive (i.e. ideal), non-crystalline structure?
7.4 Defects 417

Figure 7-31. Structure of


crystalline Te3Cl2 (a) and
Te2Cl (b) (Kniep et al,
1973),

b)

In the case of covalently-bonded systems, Heo etal., 1988), be regarded as defects?


at stoichiometric compositions, the ideal We will take the viewpoint that if the struc-
reference structure may be taken to be ture intentionally and necessarily contains
a chemically-ordered continuous random say modifier cations, the concomitant
network (COCRN) (Elliott, 1984, 1990). changes in the structure (e.g. over-coordi-
Thus, defects in such a structure can be nated boron atoms - Sec. 7.3.3.4) or NB
wrong (homopolar) bonds and coordina- chalcogens (see Sec. 7.3.3.6) should not be
tion defects, e.g. over-coordinated atoms regarded as constituting defects, but in-
or under-coordinated atoms (dangling stead they are a natural feature of the
bonds). However, in certain cases for (modified) structure. However, any such
amorphous materials it is difficult to de- structural entities which are present with a
cide whether or not a particular structural concentration in excess of that otherwise
feature is a defect under the above defini- normally expected should be regarded as
tion. For instance, should the negatively- defects.
charged non-bridging (NB) chalcogen
sites, denoted by the symbol C^~ (where C
stands for chalcogen, and the superscript 7.4.2 Wrong Bonds
and subscript are the charge state and If the COCRN is taken as the ideal
atomic coordination, respectively), result- structure for a compound chalcogenide
ing from the introduction into chalco- material with stoichiometric composition,
genide glasses of network-modifier cations wrong or homopolar bonds occurring in a
(e.g. alkalis, Ag + , Tl + ) and which compen- real material are obviously defects in the
sate the positively charged cations (see e.g. structure since they represent broken
418 7 Chalcogenide Glasses

chemical order. However, for the case of


off-stoichiometric compositions, wrong
bonds can naturally occur as the response
of the structure in accommodating the ele-
ment in excess. In this case, such wrong
bonds should not be regarded as defects.
(Wrong bonds also obviously have no
meaning in the case of elemental chalcogen
materials.)
It is often difficult to detect the presence
of wrong bonds, and there are several rea-
sons for this. Often, they are present in very
low concentrations (<1%), and conven-
tional direct structural probes, such as dif-
200 400
fraction, are often not sufficiently sensitive;
a) Raman shift (cm"1)
furthermore, in the electronic ground state,
such defects are diamagnetic and therefore
electron spin resonance cannot be used. TqCC)
However, both Raman and Mossbauer 500
spectroscopies have been used successfully
to detect wrong bonds in chalcogenide
glasses.
Wrong bonds in glassy As 2 S 3 have al-
ready been discussed in Sec. 7.3.3.2. In the
Raman spectrum, in addition to the domi-
nant band at 344 c m - 1 due to As-S vibra-
tions in AsS 3/2 pyramidal units, small peaks
at 220-230 cm" 1 and 450-500 cm" 1 are
also observed (see Fig. 7-32 a), ascribed to
vibrations of homopolar As-As and S-S
bonds, respectively (Ewen and Owen, 1980;
Tanaka et al., 1985; Kawazoe et al., 1988).
The ratio of Raman intensities I (As-As)/ b)
I (As-S) markedly increases with increas- Figure 7-32. (a) Raman spectrum of as-quenched and
ing quenching temperature (see Fig. 7-32 b) annealed glassy As2S3 (Tanaka et al., 1985). The dom-
(Tanaka et al., 1985), indicating that homo- inant peak at 344 cm" 1 is ascribed to the symmetric
polar bonds are more prevalent in glasses stretching mode of AsS3/2 units, and the small feature
at 220 cm" 1 is ascribed to homopolar As-As bonds,
quenched from high melt temperatures, as (b) Ratio of the Raman intensities of the 220 cm" 1
expected. Mossbauer spectroscopy results (As-As) and the 344 cm" 1 (As-S) modes as a func-
also support the idea of broken chemical tion of glass quench temperature.
order at the 1% level in glassy As 2 S 3
(Boolchand et al., 1986).
Similar experiments have been performed
for glassy Ge x Se 1 _ x where again wrong
bonds are found in a proportion of ~ 1 %
7.4 Defects 419

600
91 0.28 032 036

a) 0 b)
VELOC!TY(mm/s)
119
Figure 7-33. (a) Sn Mossbauer spectra of glassy (Ge0 99Sn0 01)xSe1_JC alloys near the stoichiometric composi-
tion (x = 0.333) showing evidence for two chemically inequivalent sites (Boolchand, 1986). Site A is a singlet
centred near v = 0 mm s ~1 and site B is a doublet displaced to about 2 mm s ~1. (b) The intensity ratio IB/(IA + IB)
as a function of composition for the B site in Sn-doped GexSe! _x alloys. The compositional dependence of the
glass-transition temperature, Tg, is also shown (Boolchand, 1986).

for the stoichiometric composition (see probed using 119 Sn absorption Mossbauer
Boolchand, 1986, for a review). Raman experiments in Sn-doped material (Bool-
spectra have revealed the presence of a chand et al., 1982) and even at the stoichi-
small peak at 180 cm" 1 which appears as a ometric composition (x = 0.333) evidence
shoulder to the main peak at —200 cm" 1 was found for two chemically inequivalent
which is the Ax breathing mode of GeSe 4/2 sites (see Fig. 7-33), the dominant one (A)
tetrahedra (Murase et al., 1983 a, 1983 b); ascribed to Sn substituting for Ge in a
the feature at 180cm" 1 is ascribed to the chemically-ordered environment (viz. a
vibrations of Ge-Ge homopolar bonds GeSe 4/2 tetrahedron) and the other minor
in ethane-like Ge 2 Se 6/2 units. Boolchand site (B) ascribed to Sn substitution in
and coworkers have used Mossbauer spec- Ge 2 Se 6/2 units, i.e. in homopolar bonds.
troscopy to probe chemical ordering at The anion (Se) sites have been probed us-
both the cation and anion sites in glassy ing both 125 Te absorption (Boolchand
Ge^Se!^ (see Boolchand, 1986, for a re- etal, 1982b) and 129 I emission (Bresser
view). The cation (Ge) sites have been et al., 1981) Mossbauer experiments in Te-
420 7 Chalcogenide Glasses

doped Ge^Se^^ glasses. In the emission


experiments, unstable 129 Te m atoms are
used as the dopant and the local structure As 2 Se 3
is studied by monitoring the nuclear hyper-
fine structure of the daughter 129 I atoms
formed by p-decay from the 129 Te m parent
atoms. As for the cation sites, two chemi-
cally-inequivalent sites are discernible, C 2 (C.P)
which are ascribed to Te substitution in
chemically ordered Se(Ge2) and disor-
dered, i.e. homopolar Se (SeGe), sites.
It has been suggested by Halpern (1976)
P 3 (P.2C)
that wrong bonds are the dominant type of
defect in chalcogenide glasses because of
their low formation energy. In the case of
As 2 S 3 , the difference AE in bond energies
D can be estimated from the As-S electro- Figure 7-34. Electronic density of states for arsenic
negativity difference A/ (Halpern, 1976; chalcogenides with heteropolar (a) and homopolar
Vanderbilt and Joannopoulos, 1981; Ta- bonds (b, chalcogen-chalcogen; c, pnictogen-pnicto-
naka et al., 1985): gen) (Vanderbilt and Joannopoulos, 1981).

AE - D(As-S) - i[D(As-As) + D(S-S)] «


^(Ax) 2 = 0.3eV (7-17) bonding a| e state associated with the a-
bonded pair of p Se orbitals of the Se-Se
Thus, the fraction of wrong bonds frozen-
bond; the defect is neutral when the afe
in on quenching from temperatures in the
state is unoccupied. Similarly the As-As
range 625 < Tq < 1370 K, given by the
bond also gives rise to a deep gap state,
Boltzmann expression exp(— AE/kTq), is
now due to the TI* combination resulting
expected to be 0.4-8%. It is significant
from a ^-interaction between the aAs bond
that the activation energy for homopolar
orbital of the homopolar bond and two
bond formation derived from the quench-
neighbouring pSe orbitals; the defect is neu-
temperature dependence of the Raman
tral when this gap state is fully occupied.
intensity ratio for homopolar and hetero-
polar bonds (see Fig. 7-32) is 0.32 eV for
Tq > 1070 K (Tanaka et al, 1985). 7.4.3 Coordination Defects
Vanderbilt and Joannopoulos (1981) Much discussion has also been devoted
have calculated the electronic properties of to coordination defects in chalcogenide
wrong bonds in the case of glassy As 2 Se 3 , glasses, i.e. those defects arising from bro-
and find that such defects give rise to elec- ken bonds where, if atomic reconstruction
tron states lying in the bandgap between does not subsequently take place, the de-
valence and conduction bands (see Fig. fects will be under-coordinated, and if local
7-34). The Se—Se wrong bond, denoted by reconstructions can occur, the defects may
C 2 (CXP) where the symbols in parentheses be over-coordinated with respect to the
refer to the type of nearest neighbours normal bonding configurations in a chemi-
(C = chalcogen, P = pnictogen), gives rise cally-ordered network. Such reconstruc-
to a deep-lying gap state due to an anti- tions are favourable in chalcogenide mate-
7.4 Defects 421

rials owing to the presence of the non- Anderson (1975), in a general discussion
bonding p-like lone-pair orbitals of the of defects in chalcogenide materials, ar-
chaleogens, forming the top of the valence gued that the effective correlation energy
band in the electronic density of states U should be negative, i.e. reaction (7-18)
(Kastner, 1972; see Sec. 7.5.1), and which should be exothermic, essentially because
can take part in dative-bonding reactions. the structure of an amorphous material
In Fig. 7-35 is shown the hypothetical will minimise its energy by ensuring that
transformation of two neutrally-charged electron pairing always occurs, either in
chain-end dangling bonds (C?) to a neg- covalent bonds or lone-pair (non-bonding)
atively-charged under-coordinated defect orbitals. Subsequently, Mott et al. (1975)
(Cf) and a positively-charged overcoordi- and Kastner et al. (1976) applied the
nated (Cj) site, viz. general spin-pairing picture of Anderson
(1975) to the specific case of point (dan-
2c?^c 3 + + e r (7-i8) gling-bond) defects in chalcogenide glasses,
The transfer of an electron from one Cj as in Fig. 7-35, where it was assumed from
centre to another in Fig. 7-35 involves a simple chemical-bonding arguments that
change in energy U, the effective correla- U was negative, so that the spin-paired,
tion (or Hubbard) energy, with oppositely charged valence-alternation pairs
(VAPs; Kastner et al., 1976) would be en-
C/R (7-19)
ergetically favourable.
where Uc is the positive coulombic energy Realistic total-energy calculations for a-
cost involved in placing a second electron Se by Vanderbilt and Joannopoulos (1980)
at a site (i.e. in forming a Cj~), and UR are have indicated that the neutral undercoor-
the energy changes involved in any subse- dinated C° centre is lower in energy, i.e.
quent reconstructions at the defects, e.g. in more stable, than the overcoordinated C°
the formation of the dative bond between centre and that the C° defect produces a
the empty p-orbital of a Ct+ centre (after deep-lying gap state due to a 71-bonding
the removal of an electron from Cf) and interaction between the unpaired spin and
the occupied lone-pair p-orbital of a neigh- a lone-pair orbital on the neighbouring
bouring normally-bonded chalcogen, viz. chalcogen atom. However, subsequent cal-
culations by Vanderbilt and Joannopoulos

Figure 7-35. Schematic il-


lustration of the formation
of valence alternation pair
coordination defects (D + ,
D~) from neutral dangling
bonds in a-Se (Elliott,
1990).
422 7 Chalcogenide Glasses

(1983 a, 1983 b) have shown that for the effective correlation energy U for such sys-
case of a-Se, in fact the effective correlation tems would be negative (Vanderbilt and
energy is positive, U«0.4 eV, since al- Joannopoulos, 1981).
though the relaxation UR in Eq. (7-19) as- The concentration of such coordination
sociated with the process C^ -»C J is nega- defects will be determined by the VAP cre-
tive (^ — 0.5 eV), the intra-site couloumb ation energy EVAP associated with the de-
repulsion energy for the process C?->C^ is fect creation reaction
much larger in magnitude {Uc~ +0.9eV). (7-20)
2C°2
Hence, diamagnetic spin pairing in a-Se is
predicted to be energetically unfavourable. £y AP might be expected to be relatively low
The situation is considerably more com- (^0.5 eV) since reaction (7-20) involves es-
plicated for compound chalcogenide mate- sentially just a bond flip. The concentra-
rials, e.g. V-VI materials, where both pnic- tion of randomly-distributed VAP centres
togen- and chalcogen-based defects could frozen-in on quenching through Tg will
occur in principle (e.g. C j , C^, P 2 , P4, then be given by (Vanderbilt and Joanno-
PJ, and the neutral centres C°, P 2 and poulos, 1981):
possibly P^); furthermore the type of atoms
nR « n0 exp(-£ VAP /2/e T) (7-21)
(P or C) which are nearest neighbours of
the coordination defect should also be where n0 is the total atomic density.
specified since they affect the energy levels Experimental evidence for the existence
of the associated gap states. In summary, of such thermally-generated defects in
the theoretical calculations of Vanderbilt As2Se3 has come from transient photocon-
and Joannopoulos (1981) indicate that for ductivity (TPC) measurements in the
V-VI materials, deep gap states associated glassy state below Tg and in the liquid state
with neutral paramagnetic defect centres above Tg (Thio et al., 1984). If neutral de-
only occur when homopolar bonds are im- fects (C?) are the dominant recombination
mediately adjacent to the defect (e.g. C° (C), centres, measurement of the recombina-
P°(2P),P°(P,C)). tion time from TPC measurements yields
Dangling-bond defects at which the lo- an estimate for the concentration n of such
cal bonding is chemically ordered (viz. defects. Thio et al. (1984) found that n was
CX(P) and P2(2C)) give rise to electron thermally activated, with an activation en-
states which prefer to be charged and dia- ergy 0.35 eV and a pre-exponential factor
magnetic, i.e. Cj~, P j ; the empty non- of ^ 4 x 1017 cm" 3 for T < Tg, whereas for
bonding orbital (NBO) associated with the T > Tg, the activation energy was 0.8 eV
P^ centre can, in principle, take part in and the pre-factor ^ 6 x 1022 cm" 3 . Above
further dative-bonding reactions with a Tg, defects are created thermally from nor-
nearby Se p-like NBO, thereby forming a mally-bonded atoms (C2) with a number
C3 centre, or even with the s-like NBO of density of —1022 cm" 3 ; the activation en-
a nearby As atom, thereby resulting in an ergy involved in the creation of (C°) recom-
overcoordinated P4 centre at which sp 3 bination centres from C^ or C^~ centres
hybridization has occurred. will be therefore (\U\ + EyAP)/2, which is
Although realistic total-energy calcu- identified with the value of 0.8 eV found
lations have not been performed for experimentally. However, for temperatures
amorphous compound chalcogenides, e.g. below Tg, the total defect concentration is
As2Se3, nevertheless it is likely that the frozen-in, but the conversion of C? centres
7.4 Defects 423

from C^ or Cx centres (the reverse of reac- the stoichiometry (x>0.33 and x<0.33,
tion (7-18)) continues to be thermally acti- respectively), whilst Kordas et al. (1985)
vated with an activation energy \U\/2; ex- have suggested that the ESR line consists
perimentally this value is 0.35 eV. Thus, of two components, one being associated
these results indicate that for a-As2Se3, with paramagnetic electron hopping be-
£ VAP ^0.9eV and E/«-0.7eV. tween sites and the other to conduction
electrons in Ge-rich regions. It is likely,
7.4.4 Experimental Probes for Defects however, that dangling bonds with a distri-
bution of correlation energies, U, are re-
In this section we will review some ex- sponsible: indeed T. Shimizu (1985) finds
perimental techniques which are sensitive that the ESR intensity decreases with tem-
to the presence of small concentrations of perature up to T « 200 K (due to a sub-set
defects, particularly coordination defects, of defects with a negative U) and increases
utilising their opto-electronic properties. at higher temperatures (due to a sub-set of
Those techniques which are sensitive to defects with a positive U).
homopolar bond defects, i.e. Raman and In general, however, chalcogenide glasses
Mossbauer spectroscopies, have been dis- are normally diamagnetic and exhibit an
cussed in Sec. 7.4.2 (see also Chap. 6). ESR signal only after illumination with
bandgap light. Two types of behaviour can
7.4.4.1 Electron Spin Resonance be distinguished, depending on the inten-
Electron spin resonance (ESR), or equiv- sity of the light used to induce the signal.
alently paramagnetic resonance (EPR), is Low intensity (~lmWcm~ 2 ) irradiation
a probe for unpaired electron spins asso- of chalcogenides, with photons of energy
ciated, say, with neutral (paramagnetic) comparable to the bandgap, at low tem-
dangling-bond defects, e.g. C° or P°; the peratures (~ 10 K) produces an ESR inten-
method has the advantage of having a high sity which saturates with illumination time
sensitivity (^10 1 5 spins cm" 3 ). (Bishop et al., 1977), indicating that pre-
ESR signals in pure chalcogenide glasses existing diamagnetic defects are being
are generally observed only after optical transformed by optical excitation into
excitation (see Bishop et al.91977), the ma- paramagnetic centres. Freitas et al. (1985)
terials being diamagnetic in cold, dark con- have also shown that irradiation with low-
ditions (Agarwal, 1973). (It was this obser- intensity sub-bandgap light produces simi-
vation that prompted Anderson (1975) to lar effects. In the case of the As chalco-
propose the negative effective correlation genides, both chalcogen-based and pnicto-
model.) An exception to this rule concerns gen-based paramagnetic centres have been
glassy G e ^ S i ^ materials which, excep- identified (Bishop et al., 1977; Hautala
tionally, do exhibit an ESR signal in the et al., 1988), viz. C? or P° centres, respec-
absence of optical excitation (Cerny and tively, presumably resulting from the trap-
Frumar, 1979; Kordas et al., 1985; T. Shi- ping of photo-created holes and electrons
mizu, 1985; Watanabe et al., 1988). The na- by the diamagnetic defects C^ or P^. The
ture of the spin centres in a-Ge^S^^ has photo-induced ESR signals for a series of
been the subject of some disagreement: a-AsJCS1_x alloys are shown in Fig. 7-36
Cerny and Frumar (1979), Gaczi (1982), (Hautala et al., 1988): the S-related signal,
and T. Shimizu (1985) have ascribed them seen in the S-rich samples, is rather nar-
to Ge or S dangling bonds depending on row, and has an anisotropic g-tensor with
424 7 Chalcogenide Glasses

tics of the s-p hybridized centre P° do not


agree with experiment (Gaczi, 1982).
With high-intensity (^100mWcm~ 2 )
illumination at low temperatures, on the
other hand, the photo-induced ESR signal
does not saturate (Benoit a la Guillaume
etal, 1977; Biegelsen and Street, 1980;
Hautala et al., 1988); furthermore, if such
an irradiated glass is thermally annealed
(at ~ 300 K) and then reilluminated at low
temperature, a very rapid re-inducing of
the ESR signal up to the previous level
occurs, followed by a further much slower
non-saturating growth (Fig. 7-37). The slow
non-saturating growth of the ESR signal is
ascribed to the creation of new defects (by
bond-breaking), and it is assumed that on
annealing these photo-generated paramag-
netic defects convert to a diamagnetic form
but do not disappear; subsequent illumi-
nation causes a rapid transformation of
these defects back to a paramagnetic state
by charge trapping, followed by further
(slower) bond-breaking defect creation. In
fact, Hautala et al. (1988) have shown that
four different metastable light-induced
ESR centres can be induced in a-As^Si-^
3.5 by prolonged illumination. Type-I defects,
consisting of an As and a S centre, anneal
Magnetic Field (kG) out at a low temperature (180 K) and their
Figure 7-36. Photo-induced electron-spin resonance
spectra measured at 20 K for As x S 1 _ x glasses (Hau-
tala et al, 1988).

gi = 2.00, g2 = 2.02, and g3 = 2.07 (Bishop


et al., 1977), whilst the As-related signal,
which is dominant in As-rich samples, ex-
hibits a characteristic hyperfine splitting
resulting from the interaction of the un-
paired electron spin with the 75As nucleus.
From an analysis of the hyperfine splitting,
50 100 150 200 250 300
it is concluded that the wavefunction of Exposure time (s)
the As-related unpaired electron is almost Figure 7-37. Kinetics of photo-induced ESR spin den-
completely p-like in character (Bishop sity and that reinduced after annealing for glassy
et al., 1977); the predicted ESR characteris- As2S3 measured at 20 K (Hautala et al., 1988).
7.4 Defects 425

concentration is independent of x; type-II


defects, also consisting of an As and a S a-As2Se3
centre, anneal out at a higher temperature
(300 K), and Asn defects dominate in As-
10
rich material and S n in S-rich glasses, with
the Asn centres being more purely p-like
than the Asj centres. Elliott and Shima-
kawa (1990) have discussed in detail the /a-As 2 S 3
PL
bond-breaking mechanisms leading to
such defects, and ascribe the type-I centres - /A\ , a
PLET
-// \
to As^(2S) and S?(As) defects, and the
type-II centres are ascribed to As^As, S)
10 -
- /-- \~
\ i / i

and S? (S) defects; such an interpretation is


in accord with the theoretical description
of the electronic states of such defects by
Vanderbilt and Joannopoulos (1981).
10
7.4.4.2 Photoluminescence
5 10
The technique of photoluminescence Photon energy (eV)
(PL) probes the radiative recombination of Figure 7-38. Comparison of spectra for steady-state
optically-created electron-hole pairs in a (c.w.) photoluminescence (PL), photoluminescence
material. Coordination defects can act ei- excitation (PLE), optical absorption (a) and photo-in-
ther as radiative or non-radiative recombi- duced absorption (dashed line) for two chalcogenide
nation centres. Steady-state (c.w.) optical and an oxide glass (Elliott, 1990).
excitation of chalcogenide materials (both
amorphous and crystalline) produces a sin-
gle, rather broad luminescence band, However, this simple model for the PL
which is significantly Stokes-shifted from process has had to be revised in the light of
the peak in the photoluminescence excita- time-resolved (transient) PL studies (e.g.
tion (PLE) spectrum (see Fig. 7-38); note Murayama, 1983; Higashi and Kastner,
that a-SiO2 behaves in a qualitatively sim- 1983; Robins and Kastner, 1984). For both
ilar fashion. Reviews of the subject have amorphous and crystalline chalcogenides,
been given by Street (1976) and Kastner the PL decay exhibits a knee in a double-
(1985). The model first proposed for (c.w.) logarithmic plot (see Fig. 7-39). Thus the
PL in chalcogenide glasses involved the PL decay behaviour can be divided into
trapping of one member of the photo-gen- two regimes, one being dominated by
erated electron-hole pair by an isolated processes characterised by short times
charged defect, say Cj~ +h->C?; the re- (t^ 10" 6 s) and the other by longer times
maining carrier was then supposed to re- (t^lO~ 4 s); the long-time processes ac-
combine radiatively with the trapped car- count for most of the PL quantum effi-
rier, viz. C? -+- e -»C[" -h h vPL. The lumines- ciency and therefore they dominate the
cence and excitation photon energies differ steady-state (c.w.) behaviour. The origin of
(by a Stokes shift) if a structural relaxation these two decay processes is still not en-
occurs upon charge trapping. tirely clear but probably is as follows.
426 7 Chalcogenide Glasses

if)
J
Ditrar>f uni

105 To 10"6 = 2.56eV


c
2.15 eV
104
bio- 7
a
103
1.78 eV
intensit

2
^ icr
10

i £ 10"
10 c

1 _L _L I 10"
6
10" 10' 10"* 10-2 10-6 10"* 10-2
Time delay (s) Time (s)
ta) (b)
Figure 7-39. Photoluminescence time decays in chalcogenide materials: (a) amorphous As2Se3 (Higashi and
Kastner, 1983), (b) crystalline As2Se3 (Robins and Kastner, 1984).

The short-time behaviour seems to be where a describes the spatial extent of the
consistent with a mechanism of donor- wavefunction, varying the distances R be-
acceptor pair recombination (Higashi and tween the donor and acceptor sites pro-
Kastner, 1981; Depinna et al., 1983), in duces a correlation between the PL energy
which radiative recombination occurs and the time at which the PL is measured.
when an electron of a neutralized donor is From Eqs. (7-23) and (7-24), the mean PL
transferred to a neutralized acceptor; the energy is predicted to shift to lower photon
centres are equally and oppositely charged energies with increasing delay time accord-
in the ground state (e.g. CJ, C^ pairs) and ing to (Higashi and Kastner, 1981)
neutral in the excited state. There is an
extra coulombic contribution Ec to the PL 2cce2
<£„(*)> = £» + (7-25)
recombination energy, resulting from the 47tee0 ln(vot)
interaction between ionized donor and ac-
and the width A(t) of the PL peak is also
ceptor, given by
predicted to narrow with increasing time
= e2/4nss0R" (7-22) delay.
with the PL energy therefore being I" 2 a e2 1
2
(7-26)
Ep = E» + Ec (7-23) L47i££ o ln (i? o 0j

where E™ is the energy corresponding to where a is the width of an assumed Gauss-


infinite separation. Since the rate of radia- ian homogeneous line shape. The time de-
tive recombination is governed by the rate pendence embodied in Eqs. (7-25) and
at which the electron tunnels between sites, (7-26) appears to have been observed ex-
given by perimentally (Higashi and Kastner, 1981).
For the case of PL decays at long times,
v = v0 exp(—2aJR) (7-24) Higashi and Kastner (1983) have suggested
7.5 Opto-Electronic Properties 427

that such slow rates (long times) are deter- ternation pair (IVAP) (see Fig. 7-40). Alter-
mined by a forbidden quantum-mechani- natively, previously existing IVAP defects
cal selection rule involving spin, in particu- could act as sites for triplet excitation (Hi-
lar resulting from the (formally forbidden) gashi and Kastner, 1981).
transition between a spin triplet excited-
state configuration and a singlet (i.e. spin-
paired) ground state. Further evidence in 7.5 Opto-Electronic Properties
support of the triplet excited state has
come from optically-detected magnetic 7.5.1 Electronic Structure
resonance (ODMR) measurements (see e.g. The electronic density of states (DOS) in
Cavenett, 1981). Two possible candidates chalcogenide materials comprises a va-
for PL centres involving triplet excited lence band, composed principally of p-like
states are a self-trapped exciton (STE), bonding (a) orbitals, and a conduction
where the initially free photo-created exci- band formed from antibonding (a*) or-
ton can subsequently lower its energy by bitals, with the top of the valence band
forming self-trapped (localised) states in being composed of chalcogen-derived p-
which the lattice is locally distorted (see like non-bonding orbitals and the non-
Fig. 7-40) (Emin, 1980; Murayama et al., bonding s-states lying at the bottom of the
1980); Street (1977) has suggested that a band (see Fig. 7-41 for a schematic repre-
metastable version of such an STE state sentation for the case of As2Se3 and Fig.
could arise from a photo-induced bond 7-34 a for a calculated DOS (Vanderbilt
switch, resulting in an intimate valence al- and Joannopoulos, 1981)). Numerous cal-
culations of the DOS for various chalco-
genides have confirmed this general pic-
ture, although it appears that the lone-pair
band is less distinct, i.e. there is more
mixing of p - a and p-7i states, in the As
chalcogenides (Bullett, 1976; Althaus et al.,
1978) than for either the pure chalcogens
(Joannopoulos et al., 1975) or the Ge
chalcogenides (Louie, 1982). The electronic
DOS can be probed experimentally using
photoemission techniques and this has
been done, for example, for the case of Se
Energy (Takahashi, 1982), As 2 X 3 (X = S, Se, Te)
Configuration coordinate
(Bishop and Shevchik, 1975) and GeX2
Figure 7-40. Schematic illustration of the model for (X = S, Se) (Takahashi and Harada, 1980;
self-trapping of excitons in chalcogenide glasses. Op-
tical excitation (I) to an exciton state can be followed
Hindo et al., 1980); the lone-pair band at
by two non-radiative decay channels (Street, 1977), the top of the valence band can be seen
either directly back to the ground state (III) or to the clearly (see Fig. 7-42). The changes in XPS
metastable self-trapped exciton (STE) state (IV), and UPS spectra have also been used to
which can be regarded as a D + - D ~ pair (IVAP). demonstrate that a-GeSe films deposited
Alternatively, STE states can form where the lattice
distortion is less severe, and may then act as the (trip-
onto cooled substrates have 3 : 3 coordina-
let) radiative recombination PL centre (II) (Elliott, tion, but this changes to 4 : 2 after thermal
1990). annealing (Takahashi and Sagawa, 1982).
428 7 Chalcogenide Glasses

BULK BASIS DEFECTS


r—"i
cr# BAND \ AS
\ / a
V
/
\
• /
/
i
v v / ' c*
Se b

> 2.
a.1
|
V

\
\
N

.
,
p
/
/

/
/
/ p
*s
t
a.
V Y 5
O
cc 0
ui
.1... ft.
Se /
/
/\ \
y
Pc
Se
^
/
/ \
.N
\
i. Figure 7-41. Schematic
origin of the electronic den-
sity of states in As2Se3 in
z / , ' ' \

UJ
\
\
\
\
terms of atomic and molec-
i V <r >'' \
Q
2 ular orbital states (Vander-

BAI
/ N
-2
a
b
/
/
/ v Se
b
bilt and Joannopoulos,
1981). The positions of var-
ious defect states are also
marked.

Amorphous chalcogenide materials are where AmC1_m is the stoichiometric com-


invariably semiconductors, with the size of position.
the bandgap varying in the range ~ 1 -
3 eV. Several factors influence the magni- 7.5.2 Optical Properties
tude of the gap: the gap generally increases
as chalcogen atoms are substituted at fixed In this section, we will consider only
composition by other chalcogens in the se- those optical properties of amorphous
ries Te-*Se->S; furthermore, the gap for chalcogenide materials resulting from opti-
chalcogenide alloys varies with composi- cal transitions across the bandgap, be-
tion and often exhibits extrema at stoichio- tween electron states at the top of the va-
metric compositions, for example, minima lence band (i.e. the p-n lone-pair band)
in the case of A s ^ S ^ (Fisher et al., 1976) and the bottom of the conduction band,
and As^Se^^ (Kosek et al., 1976), and a neglecting, therefore, the transitions occur-
maximum in the case of GexSe1_JC (Tronc ring at higher energies (in the UV and X-
etal, 1973). Shimakawa (1981) has ac- ray regions) from states deeper in the va-
counted for such compositional variations lence band or from the core states.
in terms of a simple alloying model in In the case of the semiconducting amor-
which the energy gap, Eg of a chalcogenide phous chalcogenides, the optical absorp-
alloy AXC±_X (e.g. ,4 = Ge, As; C - S , Se) tion coefficient, a, changes rapidly for pho-
can be represented as the sum of two con- ton energies comparable to that of the
tributions, one associated with the gap of bandgap, Eg9 giving rise to an absorption
aji ordered (stoichiometric) composition, edge. Three regions can be distinguished:
and the other associated with the element I - at the largest photon energies where
in excess, both weighted by the appropriate a is concomitantly also the highest
atomic fractions, e.g. (^10 4 cm" 1 ), and tends to a saturated
value, interband transitions occur between
Eg = yEg(A) + (l-y)Eg(AmC^m) (7-27) valence and conduction bands; II - in the
7.5 Opto-Electronic Properties 429

region I exhibits a power-law dependence


on photon energy hco if the densities of
states in the valence and conduction bands
also have a power-law energy dependence
in the vicinity of the gap, viz.
(7-28 a)
0 c (E-E o )ocE« (7-28 b)
whence
(DOL{(D) GC (hco — Eo) (7-29)
and where Eo is some measure of the band-
gap. In the special case, where both valence
and conduction band edges have a para-
5 10 15 20
Binding energy (eV) bolic shape (p = q = \\ Eq. (7-29) becomes
a)
cooc(co) oc (hco — E 0 ) 2 (7-30)

V) s.
Monochromatized XPS
(hv = U86.6eV)
Thus, Tauc plots of (ahco)112 versus hco
should be linear and extrapolate to values
uni

\
n\
of the (optical) gap, Eo. Fig. 7-43 shows
larb.

\ As2S3 glass (bulk)


\r\ ^ ^
\
\ /
f **—""* * \
III >v
this quadratic dependence for chalco-
;ity

genide glasses (and a-Si). However, not all


V)
C
CD
J >v \ J As2S3 crystal ^V
chalcogenide materials exhibit this be-

J\
a
\ (orpirnent) ^
XPS ii

haviour for coa(co): a-Se exhibits a linear


energy dependence, and multicomponent
I ! i
5 10 15 chalcogenide alloys (e.g. Ge-As-Te-Si)
Binding energy (eV) show a cubic energy dependence. It should
b)
be noted that Eo, obtained in this way, is
Figure 7-42. (a) X-ray photoemission spectra (XPS) of not necessarily exactly equal to the true
amorphous, trigonal (t) and monoclinic (m) Se taken
using Mg Ka radiation (Takahashi, 1982). The upper
gap £ g between mobility edges in the va-
and lower 4 p bonding bands are indicated by bars in lence and conduction bands. Part of the
the spectra of t- and m-Se, and the approximate 4 s uncertainty arises from a breakdown of the
bandwidths are indicated by dashed lines, (b) XPS of random-phase approximation for photon
glassy and crystalline As2S3 (Bishop and Shevchick, energies hco& Eg (Dersch et al., 1987; Abe
1975).
and Toyozawa, 1981); as a result, the opti-
cal absorption is not just determined by
region of the edge itself (10 < a < 104 cm 1); the joint density of states, as in Eq. (7-29),
and III - at the lowest photon energies and but also depends on energy-dependent ma-
at low values of a ^ 10 cm" 1 where transi- trix-element terms.
tions between (defect) states in the gap and The optical absorption edge in amor-
the bands take place. Under certain condi- phous semiconductors is not as sharp as
tions (in the random-phase model, where predicted from Eqs. (7-29) or (7-30), but ex-
the k-selection rule breaks down - see El- hibits a long tail into the gap region, and
liott, 1990), the absorption coefficient in which almost invariably depends exponen-
430 7 Chalcogenide Glasses

Figure 7-43. Tauc plots of


optical absorption coeffi-
cient ([ahco]112 vs. hco) for
various chalcogenide
glasses (Mott and Davis,
1979).
1.0 U 1.8 2.2 2.6 3.0
Photon energy (eV)

tially on the photon energy: ergy dependence of a arises from an expo-


nential energy dependence of the valence
a((o) = oc0 exp[— r(Ef0 — hco)] (7-31)
and conduction band densities of states at
where E'o is an energy comparable to the the band edges (neglecting matrix-element
threshold energy Eo involved in inter- effects), or a particular universal absorp-
band transitions (see Eq. (7-30)), and F is a tion mechanism exists which gives rise to
temperature-dependent constant, typically the exponential behaviour of a, e.g. the
having values in the range 10-25 eV" 1 . field-broadened exciton model of Dow and
This Urbach-edge behaviour is also exhib- Redfield (1970). In the former case, Abe
ited by chalcogenide materials (Fig. 7-44). and Toyozawa (1981) and Soukoulis et al.
The origin of the Urbach edge is still (1984) have shown theoretically that expo-
unclear, but two general mechanisms may nential band tails can result from potential
be responsible: either the exponential en- fluctuations associated with structural dis-

10-

0) GeTe
S 103

_Q Figure 7-44. Urbach edges for


< CdGeAsJ chalcogenide glasses (Mott and
Davis, 1979).
0.8 1.2 1.6 2.0 2.L 2.8
Photon energy (eV)
7.5 Opto-Electronic Properties 431

order, where the inverse of the slope pa- sure in those materials with a local dimen-
rameter in Eq. (7-31), T" 1 , is related di- sionality less than 3 (see Sec. 7.3.2.2). This
rectly to the extent of disorder. effect would lead to a pressure-induced de-
Experimental evidence for the existence crease in the gap (see Fig. 7-17), as well as
of exponential band tails (at least for the to an increase in the degree of tailing at the
valence band) in a-As2Se3 has come from band edge; a decrease in F (increase in F ~x)
the transient hole photoconductivity mea- with pressure is indeed observed in amor-
surements of Orenstein and Kastner (1981) phous chalcogenide materials (see Fig.
and Monroe (1985) - see Kastner (1985) for 7-45) (Tanaka, 1989 a).
a review. The observed power-law time de- Finally, we discuss the low-energy re-
pendence of the photocurrent decay re- gion of the optical absorption profile in
quires an accurately exponential density of amorphous chalcogenides. The exponen-
states in the multi-trapping model (Oren- tial decrease in a with decreasing photon
stein and Kastner, 1981). energy characteristic of the Urbach edge
Although there is experimental evidence implies great transparency in the IR region
in the case of a-Si: H that the magnitude of for such pure (i.e. impurity- and defect-free)
F " 1 is determined by the degree of disor- materials. This characteristic, of course,
der (Cody, 1984), the position for chalco- makes chalcogenides attractive materials
genides is not as clear-cut. For example, for low-loss optical transmission (Savage,
Tanaka et al. (1985) have reported that the 1985) in the window region, corresponding
slope of the Urbach absorption edge (viz. to the minimum in a, between the optical
F) for glassy As 2 S 3 does not change as absorption edge and the multiphonon edge,
a function of the quench temperature Tq, i.e. the high-energy side of the vibrational
even though the EXAFS measurements of density of states (see Fig. 7-46 (Strom et al.,
Yang etal. (1987) have indicated that the 1974)). However, in this low-a, low-fre-
structural disorder (in the As-S bond quency region, oxide and other prevalent
length) does increase with increasing Tq. impurities can give rise to unwanted ex-
However, the optical gap (in particular, the trinsic absorption bands (see Fig. 7-47). In
photon energy at which a = 2x 10 3 cm~ 1 ) addition, intrinsic defects, such as coordi-
does decrease slightly with increasing Tq, nation defects, in chalcogenide glasses can
perhaps due to the influence of the in-
troduction of homopolar bonds (Tanaka
et al., 1985). These rather contradictory re-
sults could be explicable, however, in terms
of the lone-pair (LP) nature of the top of
the valence band (VB) in chalcogenides.
If the tailing of the VB is mainly responsi-
ble for the Urbach edge, intra-molecular
(bond-length and bond-angle) fluctuations
should have relatively little effect on the
width of the LP band and hence on F. 100
50
However, the application of pressure Pressure (kbar)
would be expected to change the width of Figure 7-45. Pressure dependence of the slope param-
the LP band due to an increase in L P - L P eter, F, of the Urbach edges of amorphous chalco-
repulsive interactions with increasing pres- genide materials (g = glass, f=film) (Tanaka, 1989 a).
432 7 Chalcogenide Glasses

80 I I I 11 i tinl i—r—r
also give rise to optical absorption in mid- ~i—r
gap. This is particularly so when samples
are illuminated at low temperatures under
r (a) -

conditions where a metastable ESR signal 40-

is induced (see Sec. 7.4.4.1); a mid-gap ab-


sorption in excess of the Urbach edge is
_LLL I 1 I I I I 11 I \ 1
induced thereby (see Fig. 7-48), the precise
shape of the absorption band depending (b) -
on the intensity and wavelength of the in-
ducing light (Biegelsen and Street, 1980).
These mid-gap absorption bands have
been ascribed to electron or hole transi-
tions to the conduction band or valence £ 0 I M i l l I i ,' \ I A I 1
band, respectively, from optically-induced
neutral paramagnetic defect centres, e.g.
C? (Bishop etal., 1977; Biegelsen and 40
Street, 1980).
A collection of optical properties for var-
ious amorphous chalcogenide materials is
given in Table 7-3.
id) .

40

01 I I 11 I I I 1 I I I1 I
0.5 1.0 5 10 50
Wavelength (pm)

Figure 7-47. Transmittance spectra of chalcogenide


glasses, with (dashed curve) and without (solid curve)
extrinsic impurities: a) Ge 30 As 20 S 50 ; b) Ge 34 As 8 Se 58 ;
c) Ge 30 As 13 Se 27 Te 30 ; d) Ge 10 As 50 Te 40 (Savage, 1985).

7.5.3 Electrical Properties


As mentioned in the previous section,
amorphous chalcogenides typically have
bandgaps in the range l-2.5eV and are
therefore semiconductors. As a consequence,
the temperature dependence of the dx.
10-3
conductivity <rdc is very often observed to
10* 103 102 10 10"
1
be simply thermally activated,
Wavelength (cm" )
Figure 7-46. Vee-shaped optical profile for glassy <T6c = a0exp(-EJkT) (7-32)
As2S3 showing the window region of optical trans-
parency between the optical absorption and multi- where the pre-exponential factor takes val-
phonon edges (Strom et al., 1974). ues typically in the range K ^ - K ^ f l T 1
7.5 Opto-Electronic Properties 433

TO4 Table 7-3. Optical properties of chalcogenide glasses.


As 2 S 3 Material Eo (eV) Reference
30K

Se 2.05 1
3
As 2 S 3 2.32 2
10 -
As2Se3 1.76 2
As2Te3 0.83 3
o
SiSe2 3.35 4
= 2.41 eV SiTe3 1.33 5
/ INITIAL GeS2 3.07 6
102 GeSe2 2.18 7
8 Sb2Se3 0.70 7
o
References: 1) Davis, E. A. (1970), J. Non-Cryst. Sol.
4, 107; 2) Mott, N.F. and Davis, E.A. (1979), Elec-
tronic Processes in Non-Crystalline Materials. OUP;
101
3) Weiser, K. and Brodsky, M.H. (1970), Phys. Rev.
El, 791; 4) Harris, XH. and Tenhover, M. A. (1986),
EY = 2.41 eV /. Non-Cryst. Sol. 83, 272; 5) Madhusoodanan, K.N.,
Philip, X, Asokan, S., Parathasarathy, G., and Gopal,
E.S.R. (1989), /. Non-Cryst. Sol. 109, 255; 6) Ticha,
1.4 1.6 1.8 2.0 2.2 2.4 2.6 H., Tichy, L., and Cernoskova, E. (1983), Phys. Stat.
PHOTON ENERGY (eV)
Sol. B119, K135; 7) Shimakawa, K, (1981), /. Non-
Cryst. Sol. 43, 229.
Figure 7-48. Mid-gap optical absorption in glassy
As2S3 at 30 K induced by 2.4 eV light with intensities
of 10 (dashed line) and 100 mWcm~ 2 (solid line). The Table 7-4. Electrical properties of chalcogenide
optical absorption spectrum before illumination is glasses.
shown by the dotted line (Biegelsen and Street, 1980).
Material r (eV) a (300 K) Reference

cm * and the activation energy Ea is usu-


ally approximately half the optical gap, £ g , Se 1.10
As 2 S 3 1.14
indicating that the Fermi level lies near As2Se3 0.91
mid-gap (Elliott, 1984,1990). For the most As2Te3 0.42
part, the d.c. electrical behaviour in such GeS2 0.72
systems can be understood in terms of a GeSe2 0.95
picture involving transport in extended References: 1) Hartke, XL. (1962), Phys. Rev. 125,
states in the valence or conduction band, 1111; 2) Seager, C.H. and Quinn, R.K. (1975), 1
beyond a mobility edge separating ex- Non-Cryst. Sol. 17, 386; 3) Ticha, H., Tichy, L.,
tended and localized gap states (Mott and Rysava, N. and Triska, A. (1985), /. Non-Cryst. Sol.
74, 37; 4) Narasimhan, P.S.L., Giridhar, A., and
Davis, 1979; Elliott, 1984). Some data re- Mahadevan, S. (1981), /. Non-Cryst. Sol. 43, 365.
lating to the d.c. conductivity of amor-
phous chalcogenides is given in Table 7-4,
and an extensive collection is given in near mid-gap. It appears that E¥ does not
Borisova (1981). itself lie in a band of states (e.g. in the ab-
It is noteworthy that in chalcogenides sence of illumination there are no mid-gap
£ o w £ g / 2 and that plots of lna dc vs. 1/T states apparent from optical absorption
are generally linear except at the lowest measurements), but rather is pinned be-
temperatures; both these features are indic- tween two bands of states lying near the
ative of the Fermi level at E F being pinned valence and conduction bands, correspond-
434 7 Chalcogenide Glasses

ing to negative-U VAP defects (e.g. CJ, Cx


- see Sec. 7.4.3) (Adler and Yoffa, 1976). As
a result of this pinning of the Fermi level by
native defects, it is extremely difficult to
dope chalcogenides so as controllably to
vary their electrical characteristics.
Nevertheless, it appears that under cer- •
tain circumstances, amorphous chalcoge-
nides can be electrically doped. For exam-
ple, the addition of more than ~10at.% £
o
Bi to chalcogenide glasses causes them to
become n-type (Schottmiller et al., 1968;
Tohge et al., 1979) - for a review see Elliott
and Steel (1987). (Such a phenomenon is >
perhaps better described as one of chemi- 10 8

cal modification rather than conventional
doping, since the concentration of impurity
required to effect the change is so large.)
The d.c. conductivity increases by about 106
seven orders of magnitude with the incor- 6 8 10 12
poration of about 10 at.% Bi in the case a) x(at.% Bi)
of Ge-S (Tichy et al., 1985) and Ge-Se 3.0
glasses (Tohge et al., 1980) (see Fig. 7-49 a),
and the sharp change in adc at the p - n
doping transition is accompanied by an
equally precipitate drop in the conductiv-
ity activation energy, E a , at the same Bi
content. On the other hand, the optical
gap, E g , decreases continuously with in-
creasing Bi content until a plateau is
reached (see Fig. 7-49 b). The change in Eg Sb-Ge-Se
with Bi content is much more marked than
\~ I Bi-Ge-Se
is the case for incorporation of Sb, which Sb-Ge-Se
obeys approximately the alloying model of
Shimakawa (1981) (see Eq. (7-27)). 1.5
~--j- -i—jBi-Ge-S
Two different explanations have been
advanced to account for the effect of Bi:
one ascribes the change in electrical prop- Bi-Ge-Se
erties to an inhomogeneous (percolation) 1.0
b) 10 15
transport mechanism in which microphase x (at. %)
separation into (microcrystalline) clusters Figure 7-49. Chemical modification of electrical and
of n-type Bi 2 X 3 (X = S, Se) occurs (Tichy optical properties of chalcogenide glasses by the in-
corporation of Bi (Elliott and Steel, 1987); a) electrical
et al., 1985); the other supposes that the Bi
resistivity, Q (circles Bi-Ge-Se, crosses Bi-Ge-S),
impurities are distributed homogeneously b) optical gap, Eg (solid curves, calculated from Eq.
in the glass structure in a charged state, (7-27)), dashed curves, guides for the eye).
7.5 Opto-Electronic Properties 435

causing the relative proportion of charged where Es = £ c , y is the (linear) coefficient of


coordination defects to change and there- the temperature dependence of the band
by unpinning the Fermi level (Nagels et al., edge (where conduction takes place) with
1983; Saiter et al, 1985; Elliott and Steel, respect to EF and A k T is the average en-
1987). The Bi Lm-edge EXAFS results of ergy of the transported electrons with re-
Elliott and Steel (1986,1987) for Bi-Ge-S spect to the mobility edge. Thus, in this
glasses indicate that Bi is always 3-fold co- model both <rdc and S should have the same
ordinated by chalcogen atoms, but that a activation energy, viz. EG. In fact, chalco-
marked change in Debye-Waller factor oc- genide glasses very often exhibit a thermo-
curs at —5 at.% Bi; this change has been power activation energy £ s which is about
ascribed to an increase in the static disor- 0.1-0.15 eV smaller than that of the d.c.
der at the Bi sites associated with the for- conductivity (see e.g. Nagels, 1979; Mott
mation of positively-charged Bi^. In the and Davis, 1979). This discrepancy has
case of sputtered thin films of amorphous been explained in two ways. In the two-
Bi-Ge-Se, however, Sotiropoulos and channel model proposed by Nagels (1979),
Fuhs (1989) found no abrupt change in £ a , it was assumed that the conduction could
and therefore ascribed the change in oAc to take place simultaneously in two paths,
an alloying-induced decrease in the band- one in extended states beyond the mobility
gap. edge, and the other in the localized band-
Modification of the electrical properties tail states below the mobility edge; in the
of amorphous chalcogenides has also been latter case, the activation energy for adc is
found for other impurities, e.g. Pb in P b - given by Ea = (EF - EA + W\ where EA is
Ge-Se glasses (Tohge et al, 1987), Ni in the beginning of the (valence) band tail and
co-sputtered As2Se3 films (Barclay et al, W is a hopping energy, and it is assumed
1985) and K and Rb in a-Se thin films that none of the energies are temperature
(Abkowitz et al, 1985). dependent, whereas in the case of the ther-
Holes are the dominant current charge mopower, the activation energy is given
carriers in amorphous chalcogenide mate- simply by £ s = EF — £ A , differing from Ea
rials, i.e. they are p-type semiconductors in by W (Nagels, 1979; Mott and Davis, 1979;
general. The sign of the charge carriers Elliott, 1984).
cannot be determined from measurements A very different picture has been pro-
of the Hall effect, which is invariably posed by Emin (1973, 1976) in which the
anomalous (see e.g. Elliott, 1990), but can charge carriers (e.g. holes in chalcogenide
be obtained from the thermoelectric power materials) form small polarons as a result of
(thermopower), S, where a strong electron-phonon coupling. In this
model, a difference in activation energies
= n/T (7-33) between adc and S is also predicted, since
the polaron hopping energy only appears
and where 17 is the Peltier coefficient. In in the expression for Ea. Conclusive exper-
the model of conduction in extended states imental proof in favour of either model has
beyond the mobility edge, the thermo- been lacking, although the small-polaron
power can be written as (Mott and Davis, theory does predict, under certain circum-
1979) stances, that the Hall mobility, /% should
also be thermally activated, with an activa-
tion energy equal to one third of that of the
436 7 Chalcogenide Glasses

d.c. conductivity mobility; such a weakly


temperature-dependent //H has been found
for chalcogenide glasses (see Fig. 7-50 (Na-
gels, 1979)). Furthermore, for certain ge-
ometries of hopping sites for small-polaron
motion, an anomalous sign of the Hall co-
efficient is also predicted (see Elliott, 1984,
1990).
More recent theoretical work on con-
duction processes in amorphous semicon-
ductors has tended to lead to a sort of
harmonization of these opposing points of
view. Since the work by Abrahams et al.
(1979) on a scaling theory of localization
concluded that a sharp mobility edge most
likely does not exist in three-dimensional ( K"1 )

materials, the two-channel model has be-


come less tenable. A theoretical consider-
ation of electron-phonon interactions has
led Miiller and Thomas (1984), Fenz et al.
(1985) and Dersch and Thomas (1987) to
propose that a phonon-induced delocaliza-
tion occurs, whereby at finite temperature,
electron states in the band tails become
delocalized, essentially by allowing electri-
cal transport to occur by phonon-assisted
hopping processes.
At very low temperatures, and particu-
larly in highly-disordered chalcogenide
materials prepared by vapour deposition,
variable-range hopping conduction has
been found, as characterised by the Mott
law for the d.c. conductivity (see Mott and
Davis, 1979):
adc = G'oexp(-A/TV4) (7-35)
in, for example, a-As2Te3 films deposited
using r.f. sputtering onto substrates held at
77 K (Hauser and Hutton, 1976). In such

Figure 7-50. Electrical transport data for five


AsTe! 5Six glasses (the values of x are indicated in the
figures) and an As0 3 Te 0>48 Si 0 . 12 Ge 0A glass for a) d.c.
electrical conductivity; b) thermopower; c) Hall mo-
bility (Nagels, 1979).
7.5 Opto-Electronic Properties 437

cases, conduction takes place by variable- Se- -Se Se Se


range hopping between (paramagnetic) de-
fect states lying at EF in mid-gap. In chal- Se- -Se :Se- -Se
i
cogenide bulk glasses, or well-annealed
thin films, variable-range hopping conduc- D+) Se Se Se
tion is not normally observed because the
negative effective correlation energy asso- Se Se Se Se
a)
ciated with the coordination defects in
chalcogenides results in the formation of
spin-paired, charged defects lying away Conduction band
from EF (see Sec. 7.4.3), and for which the
electron-phonon coupling is so large that
the hopping rates become unobservably
slow (Phillips, 1976).
In common with other amorphous
semiconductors, chalcogenides also exhibit
a frequency-dependent (a.c.) conductivity
which, in the frequency range 10<o><
1 0 9 s ~ \ exhibits a power-law frequency Figure 7-51. The correlated barrier hopping (CBH)
dependence, viz. model for a.c. conductivity in chalcogenide glasses
(Elliott, 1987). a) Schematic illustration of two-elec-
a(co) = Acos (7-36) tron transport in a-Se causing the interconversion of
where s < l and both A and s can be D + , D~ (C3, Cf) defect centres, b) Schematic illus-
tration of the lowering of the activation energy barrier
(weakly) temperature dependent. At high from WM to W for two-electron hopping for two op-
temperatures and/or low frequencies, the positely charged defect centres separated by a dis-
d.c. conductivity becomes dominant since tance R due to a coulomb interaction. A site disorder
it has a much larger temperature depen- energy A is also shown.
dence than that of o{co\ so that the total
measured conductivity can be written for-
mally as: influence of the applied a.c. field between
oppositely-charged coordination defect
^totM = crdc + ^ M (7-37) sites (e.g. C^, C^ - see Fig. 7-51 a), or pos-
(Eq. (7-37), as written, implies that the d.c. sibly single polarons are assumed to hop
and a.c. conductivities arise from different between C^, C? or Cf, C° pairs of sites.
mechanisms; if they arise from the same The hopping rate involved in such pro-
mechanism, adc is just the co-+0 limit of cesses involves an activation energy W
a{co).) Elliott (1987 a) has given an exten- which is correlated with the intersite sepa-
sive review of the a.c. conductivity behav- ration R through a coulombic interaction
iour of amorphous chalcogenide materials. between charge carrier and defect (see
The mechanism which seems best able to Fig. 7-51 b); for the case of a bipolaron
account for the experimentally observed
W=WM-2e2/n880R (7-38)
a.c. behaviour is the correlated barrier hop-
ping (CBH) model proposed by Elliott where WM is the maximum barrier height
(1977, 1987 a). In this, two electrons (a (for R = 00) and which has a value com-
bipolaron) are assumed to hop under the parable to the (optical) bandgap (Elliott,
438 7 Chalcogenide Glasses

1987 a). The a.c. conductivity can then be


calculated to be (Elliott, 1977, 1987 a)

a(co)=7^N28sowRi (7-39)

where N is the concentration of defects and


the hopping distance R^ at a frequency co
is given by
100 200 300 400 500 600
(a)

where T0 is a characteristic relaxation time. 'E


The frequency exponent s of the a.c. con- h in
10
^A 100 kHz
ductivity can then be evaluated to be

nduc t i v i t y
10

6kT
(7-41) v. 10 kHz
[W M -fcrin(l/eoT o )] o id" *•—* •
o
The success of this model in accounting for
the experimental a.c. data for, say, amor- A.c.
N ^ 1 kHz
phous As2Se3 (Hirata et al., 1983; Giuntini 10 12

etal., 1981) is demonstrated in Fig. 7-52. 6 8 10


(by 1000/T (K"1)
However, in certain cases, the temperature
dependence of a(co) at elevated tempera- Figure 7-52. Application of the CBH model to exper-
imental data for glassy As2Se3 (Elliott, 1987). a) Tem-
tures (^300K) in chalcogenides, particu-
perature dependence of the frequency exponent s.
larly those with smaller bandgaps, is con- b) Temperature dependence of the a.c. conductivity
siderably stronger than is predicted for at three frequencies.
bipolaron CBH (Eqs. (7-39), (7-40)). Shi-
makawa (1982) has explained this be-
haviour in terms of the thermal creation of
comparable to the optical bandgap (or by
neutral, paramagnetic centres (C?) from
irradiation by electrons or ions). Such
pre-existing charged spin-paired centres
changes may conveniently be divided into
(the reverse reaction of (7-18)), which is an
two categories, namely transient and meta-
activated process; single polaron transport
stable changes. Transient changes occur
involving such defects is then assumed to
only whilst the sample is illuminated: ex-
be dominant. It can be seen from Fig. 7-53
amples include photoluminescence (see Sec.
that, with this modification, the CBH
7.4.4.2) and photoconductivity (see Sec.
model can account for the a.c. conductivity
7.4.3), and these will not be considered fur-
of amorphous chalcogenides over a wide
ther here. By contrast, metastable changes
range of temperatures and frequencies.
remain after being induced, and these can
be sub-divided into two further categories,
7.5.4 Photo-Induced Changes
namely irreversible and reversible, i.e. the
A wide variety of changes can be in- latter of which can be annealed out by
duced in amorphous chalcogenide materi- heating the samples to the glass-transition
als by the absorption of photons of energy temperature, T . Some reversible changes
7.5 Opto-Electronic Properties 439

with an amorphous chalcogenide film dis-


solves into the chalcogenide upon irradia-
tion with light having an energy compara-
ble to the bandgap of the chalcogenide
(Kostyshin et al., 1966; Ka, Tanaka, 1982;
Doane and Heller, 1982; Owen et al., 1985;
Lyubin, 1987). The actinic radiation ap-
pears to be absorbed at the interface be-
tween the metal-doped and undoped chal-
cogenide (Owen et al., 1985; Rennie and
Elliott, 1985, 1987), and the speed of the
reaction, as well as the formation of a sharp
boundary between doped and undoped
layers, appears to be a consequence of the
fact that the doped chalcogenide material
acts as a superionic conducting matrix for
the dissolving metal ions. Another irre-
versible photo-induced chemical change
observed in chalcogenides is photo-vapor-
ization (Janai, 1981), in which an amor-
phous thin film (e.g. As2S3) is first photo-
oxidised (Kolobov et al., 1989), and the
resulting volatile surface oxide subsequent-
ly evaporates. Many amorphous chalco-
Figure 7-53. Prediction of the CBH model for glassy genide materials, particularly those with
Se with both single (S) and bipolaron (B) hopping low values of Tg, crystallize upon optical
contributions (Shimakawa, 1982). irradiation (e.g. Se (Dresner and Stringfel-
low, 1968) and As-Te-Ge (Weiser et al.,
1973)). Finally, obliquely evaporated thin
are associated with the photo-excitation of films of amorphous Ge chalcogenides, ex-
pre-existing (coordination) defects, e.g. hibiting a columnar morphology, undergo
light-induced ESR (see Sec. 7.4.4.1) and op- giant (~20%) changes in thickness (den-
tically-induced mid-gap absorption (see sity) after optical excitation (Singh et al.,
Sec. 7.5.2), and these also will not be dis- 1980); this effect has been found to be due
cussed further. Reviews of photo-induced to a photo-induced collapse of the void
phenomena have been given by Ka. structure comprising the columnar micro-
Tanaka (1982), Owen et al. (1985), Elliott structure (Spence and Elliott, 1989). An-
(1986), and Ke. Tanaka (1990). other type of irreversible photo-structural
Amongst the class of irreversible photo- change involves the photo-polymerization
induced changes are a variety of chemical of As 4 S 4 molecules in as-deposited amor-
changes, including the phenomena of phous As-S films (Nemanich et al., 1978;
metal photo-dissolution, photo-crystal- Treacy et al., 1980; Lowe et al., 1986) to
lization and giant photo-densification of form a more nearly continuously bonded
films. In the photo-dissolution process, a random network; the same process occurs
layer of metal (e.g. Ag, Cu or Zn) in contact in the photo-decomposition of realgar (c-
440 7 Chalcogenide Glasses

As4S4) to give orpiment (c-As2S3) (Porter magnitude of the shift A£ in the optical
and Sheldrick, 1972). edge is largest for illumination at low tem-
Reversible photo-induced charges in peratures (see Fig. 7-54 b), and A£ de-
chalcogenides are less well understood creases to zero at Tg, where the change is
than their irreversible counterparts; re- annealed as fast as it is induced. It is inter-
views of the subject have been given by esting to note that A£ in chalcogenide al-
Elliott (1986) and Ke. Tanaka (1990). Per- loys appears to exhibit a maximum at an
haps the most studied reversible change average atomic coordination m^2.67 (see
is photo-darkening, whereby an increase Fig. 7-54 c), the optimum value for satisfac-
in the optical absorption at a particular tion of mechanical constraints if a 2D-like
wavelength, resulting from a parallel shift MRO exists in the glass (Tanaka, 1989 b)
of the Urbach edge to lower energies, oc- (see Sec. 7.2.1). A very interesting variant of
curs on illumination (see Fig. 7-54 a). The this is the photo-induced anisotropy (e.g.

104 I I i < 1 1 i i

oo
0.15 - • Ge-As-S
o
o A Ge-S Q

c a Ge-Se
0) w w
o * As-S o
o As-Se •
0.10 -

o •

"Q.
o
LU A
C—
<
o

annealed 0.05-- g

* * * •
10' o
2.2 2.U 2.6 i i i 1 1 1 i
HhD —i L-«-

fioofeV) 2.5
a) c) Z

0.2
o As 2 S 3 ,
S Figure 7-54. Photodarkening in chalcogenide glasses
GeS2 (Tanaka, 1990). a) Reversible change in optical ab-
As 2 Se 3
sorption coefficient for glassy As 2 S 3 showing the en-
3. 0.1 * \ A Se
ergy shift AE. b) Photodarkening shift AE for various
LU D\ • GeSe2 chalcogenide glasses as a function of temperature,
As2Te3 normalized to the glass-transition temperature, Tg.
c) Photodarkening shift AE for various chalcogenide
glasses as a function of effective coordination num-
i i i i i i i —J—rt_oJ ber Z.
0.5
b)
7.6 Applications 441

dichroism and birefringence) induced in and although a theoretical loss of


the optical properties of amorphous chal- ^10~ 2 dB/km at 4.5 jim has been pre-
cogenides by illumination with linearly- dicted for glassy GeSe3 by Shibata et al.
polarized light (Grigorovici et al., 1983; (1981), actual losses for chalcogenide fibres
Janossy et al., 1984; Kimura et al., 1985; are considerably higher (10-10 3 dB/km at
Lee and Paesler, 1987). A number of theo- « 3 jim) than the predicted intrinsic losses
retical models for the reversible photo- (Andriesh, 1985; Kanamori et al., 1985;
darkening effect have been proposed in- Savage, 1987). Three factors can limit the
volving local heating effects (Malinovsky transmission in the IR window, namely im-
and Zhdanov, 1982), subtle photo-induced purity absorption, Rayleigh scattering and
structural configurational changes (Kolo- defect absorption. Oxygen, hydrogen and
bov et al., 1981), involving bond-twisting carbon are prevalent impurities and it is
(Tanaka, 1986, 1990), and intra- and inter- necessary to reduce the concentration of
molecular bond-breaking (Elliott, 1986), these below the ppm level (see Fig. 7-47).
but unambiguous experimental structural Rayleigh scattering from microscopic den-
evidence for these mechanisms is still lack- sity and compositional fluctuations in the
ing. glass has a characteristic XA wavelength de-
pendence (Shibata et al., 1981):
l
-\)2xkTJX4 (7-42)
7.6 Applications where n is the refractive index, x is the
isothermal compressibility and it is as-
A number of actual and potential techno-
sumed that fluctuations are quenched-in
logical applications for amorphous chalco-
on cooling through Tg. Eq. (7-42) would
genide materials exist, exploiting their ease
therefore indicate that chalcogenide glasses,
of fabrication in either bulk-glass or thin-
with rather low values of Tg ( ^ 1 5 0 -
film forms and the ability selectively to
250 °C), would have correspondingly low
vary their physical properties by alloying
levels of Rayleigh scattering. Instead, it ap-
over rather wide composition ranges. pears that defect-related mid-gap absorp-
Some of these applications are outlined in tion limits the transmission loss in chalco-
the following. genide glasses (Nishii et al., 1987), and the
relatively low values of Tg for these mate-
7.6.1 Infrared-Transmitting Optical rials is a distinct disadvantage, since this
Components leads to high defect concentrations (c.f.
Chalcogenide glasses are of considerable Eq. (7-21)). Thus, it appears that chalco-
interest for use as optical elements in IR- genides will not be suitable for long-dis-
transmitting applications because of their tance trunk communication applications.
transparency over a wide wavelength range However, for smaller scale applications,
in the IR region (see Fig. 7-47), and a vari- the relatively high losses are less impor-
ety of possible applications can be envis- tant. One such requirement is for high-
aged depending on the wavelength of the power transmission of the 10.6 jim radia-
light involved (see also Chap. 12 and 15). tion from a CO 2 laser for surgery, cutting
Long-distance telecommunication trans- or welding applications. Bornstein and
mission along optic fibres involves laser- Croitoru (1985) and Bornstein et al. (1985)
generated radiation in the 1-4 jim range, have reported on the use of As-Se glass
442 7 Chalcogenide Glasses

fibres up to 500 jim in diameter, both refractive index


solid (multimode) and hollow, for this ap- (7-44)
plication, where attenuations of less than
0.5 dB/cm have been achieved. where n0 is the intensity-independent term
Savage (1985, 1987) has reported on the and <£2> is the mean-square electric field
use of chalcogenide glasses as IR-trans- associated with the light incident on the
mitting optical elements for the 3-5 jim material. The non-linear term, n 2 , can be
and 8-14 jim windows in the atmospheric due to electrostrictive, thermal, electronic
transmission spectrum in thermal surveil- polarizability or resonant-absorption ef-
lance devices detecting hot and room-tem- fects. Of these, only the latter two mecha-
perature objects, respectively. nisms lead to fast (picosecond) non-linear
Cimpl and Kosek (1987) have described responses.
the use of amorphous chalcogenide thin Large non-linear effects have been found
films as antireflection coatings for IR op- in semiconductor-doped glasses (e.g. CdS-
tics (e.g. filters), taking advantage of the doped silicate glasses), although in these
fact that the refractive index (RI) may be cases the non-linearity is due to the reso-
varied over quite a wide range (2-3.5 for nant absorption effect, corresponding to
A-s-S and Te-based systems, respectively) the imaginary part of the third-order non-
by varying the composition so that good linearity term in the expression for the
matching of the RI of the film (n^ to that non-linear electronic polarizability
of the optical element itself (n) may be
(7-45)
achieved - for zero reflectivity
where x(2) and #(3) are the second- and
(7-43)
third-order electronic susceptibilities, re-
Thus, for optical elements made from crys- spectively. However, materials having high
talline Ge (n = 4), relatively good RI match- refractive indices such as chalcogenide
ing can be achieved using S-rich As-S glasses are also candidates for exhibiting
films (Cimpl and Kosek, 1987). large third-order non-linearities (Nasu and
Finally, Andriesh (1985) has reviewed Mackenzie, 1987). Recently, Nasu et al.
the possible application of amorphous (1989) have found that chalcogenide
chalcogenide films as both passive and ac- glasses such as As 2 S 3 and GeS 3 have val-
tive elements (wave-guides) for integrated ues of x(3) = 10~ 12 e.s.u., which are about
optics. The acousto-optical coefficient of an order of magnitude larger than that of
chalcogenide glasses is rather large (about semiconductor-doped glasses (in the opti-
two orders of magnitude larger than that of cally transparent region) and two orders
vitreous SiO2), making it possible to use of magnitude larger than that of vitreous
acoustical modulation of transmitted laser silica. Thus, such chalcogenide materials
radiation in active elements; such wave- hold considerable promise in applications
guides have been estimated to have losses involving high-speed non-linear elements
of 3-5 dB/cm at 0.63 jim and less than for use with highly transmitted light.
1 dB/cm at 1.15 \xm (Andriesh, 1985).
Non-linear optical properties of materi-
7.6.2 Xerography
als are becoming increasingly important in
high-power laser applications (see Chap. Until very recently the most widespread
12). One such non-linear quantity is the use of amorphous chalcogenides was in
7.6 Applications 443

Corona wire xerography or electrophotography (see


< R Mort, 1973; Pfister, 1979; and Madan and
• • + • + • • + Shaw, 1988, for reviews of the subject). The
Se film
active photo-receptor used was evaporated
a-Se in thin-film form, with perhaps a small
amount of As or other elements added to
(a)
inhibit crystallization.
The essential feature of electrophotogra-
phy is the conversion of an optical image
into an electrostatic one; this process is il-
lustrated in Fig. 7-55. The surface of the
photo-conducting Se film is first charged
positively to a surface potential of « 700 V
(b) by moving the film under a corona charg-
ing device. The charged photo-receptor is
now exposed to light reflected from the
page to be copied; light is reflected prefer-
entially from the white areas of the page
and these photons, on striking the film, are
strongly absorbed near the surface and
create electron-hole pairs. The photo-elec-
(c)
trons neutralize the positive charges locally
at the surface, while the holes drift across
Toner the thickness of the film under the action of
©00© 0 00
• +•• the field resulting from the surface poten-
• • 4- tial and neutralize the negative charge
induced on the Al substrate. A negative
image is therefore formed in the surface
charge distribution. The latent image is de-
veloped by means of negatively, triboelec-
Paper
trically charged toner particles (each being
Heater
a carbon black particle ^10 jim in diame-
ter surrounded by a low-melting plastic
carrier bead ^100 jim in diameter); these
are attracted to the remaining positively
charged areas on the photo-receptor film.
(e)

Figure 7-55. Schematic illustration of the Xerox pro-


cess utilising a-Se as the photoreceptor (Elliott, 1984,
1990). a) Positive charging of the surface by a corona image by means of negatively charged toner particles
discharge, b) Exposure of the photo-receptor by which are attracted to the remaining areas of positive
photons reflected from the document to be copied, surface charge, e) Transfer of the image to paper by
c) Discharge of the surface potential locally by the means of a second corona discharge and subsequent
photo-generated electrons, the holes drifting across fixing by heating the paper to melt the toner particles
the thickness of the film, d) Development of the latent into place.
444 7 Chalcogenide Glasses

Finally, the developed image is transferred


chalcogenide- Ag deposition
by attracting the toner particles to a sheet oxide- '
of paper, corona-charged to the opposite substrate-
polarity of that of the toner, whereupon the
paper is heated, thereby melting the toner photo-doped—I
particles and fixing them in position. exposure
Certain conditions are required for a
material to be a suitable photo-receptor.
Ag etch
It must be highly resistive in the dark
(Q ^ 1012 Q cm) so that the surface potential
Vo does not decrease appreciably after light vq chalcogenide
exposure and so that image contrast is not etch
lost by lateral charge flow on the surface of
the film. (See Madan and Shaw (1988), for oxide etch
a fuller discussion of the conditions neces-
sary.) The material must be highly photo-
photo-doped
conductive, with a quantum efficiency for chalcogenide etch
carrier generation near unity at the output
Figure 7-56. Lithographic process based on the pho-
wavelengths of suitable lamps. Further- todissolution of Ag into chalcogenide glasses (Elliott,
more, defect-free large-area films must be 1985).
produceable, and the material must be
both mechanically robust and chemically can lead to a ten-fold increase in dissolu-
inert under conditions of exposure to in- tion rate; this behaviour can be used as the
tense light and high electric fields. Al- basis of a positive lithographic process (see
though a-Se satisfies these requirements, its Fig. 7-56 a), resulting in line-widths below
relative softness, toxicity and propensity to 1 jim. Although the precise mechanism re-
crystallization have led to it being super- sponsible for this behaviour is not known,
ceded by a-Si:H as the photo-receptor most likely it involves photo-induced bond
(Kawamura and Yamamoto, 1982; I. Shi- breaking.
mizu, 1985). Another lithographic process, based on
photo-induced effects in chalcogenides,
utilises the phenomenon of metal photo-
7.6.3 Lithography
dissolution (see Sec. 7.5.4). In this, irradia-
Chalcogenide materials have been used tion with light with energy comparable to
as resists in a variety of lithographic (print- that of the bandgap of the chalcogenide (or
ing) applications, all of which utilize pho- with electrons or ions) causes metal ions
to-structural changes (see Sec. 7.5.4) as the (usually Ag + ) to diffuse into an amorphous
basis of the imaging process. For instance, chalcogenide material from a metal-rich
illumination of chalcogenide glasses or reservoir in contact with it; the reservoir
thin films, sufficient to cause photo-dark- can be in the form either of an evaporated
ening, leads to concomitant changes in the metal film or as a dipped layer consisting of
chemical properties, notably the etching Ag2X (X = S, Se) formed by immersing the
characteristics in alkaline solutions. For chalcogenide material in a solution of
instance, Petkov et al. (1988) have found AgNO 3 . The Ag + ions diffuse through the
that irradiation of evaporated As-S films thickness of the chalcogenide film (up to
7.6 Applications 445

distances of - 2 0 jim (Kokado et al, 1976)) 7.6.4 Solid Electrolytes


with negligible lateral diffusion under the
action of the incident radiation until either In general, oxide glasses are only rather
the chalcogenide film becomes saturated poor ionic conductors (aion ~ 10~6 Q" 1
throughout its thickness with metal or the cm" 1 ). However, replacement of the oxy-
reservoir becomes exhausted (Doane and gen anions by sulfur leads to a marked
Heller, 1982). This behaviour results in a enhancement of the ionic conductivity; for
negative lithographic process, since the ex- example, Li 2 S-GeS 2 ~LiI (Carette et al.,
posed (photo-dissolved) regions become 1983), Li 2 S-B 2 S 3 -LiI (Burckhardt et al,
alkali-resistant in development by wet 1984), Li 2 S-SiS 2 -LiI (Kennedy and Yang,
etching; alternatively the unexposed re- 1987), and Li 2 S-P 2 S 5 -LiI (Mercier et al,
gions of the resist can also be etched prefer- 1981) are superionic materials with cxion
3 ]
entially in a dry process, using plasma- 10 £ T cm at room temperature
etching with CF 4 or SF 6 . A schematic (Souquet, 1981; Pradel and Ribes, 1989)
illustration of this lithographic process is (see Chap. 14). The conductivity in these
shown in Fig. 7-56 b. materials is almost entirely due to ionic
The dissolution of metal and subsequent transport, with an ionic transport number
transport of the ions is greatly facilitated of unity; for instance, the electronic com-
by the fact that the metal-doped chalco- ponent to the conductivity for an Ag 2 S-
genide acts as a highly-conducting (super- GeS 2 -AgI glass is about eight orders of
ionic) medium for the metal ions, as found magnitude smaller than the ionic part
from diffusion studies (Kawamoto and (Robinel et al, 1983). The increase in ionic
Nishida, 1977). Sub-micron (0.3-0.5 \xm) conductivity caused by the substitution of
resolution using Ag-Ge chalcogenide re- S can be understood as a result of the con-
sists is possible, in particular using dipped comitant increase in dielectric constant of
films and UV irradiation (Huggett and the conducting glassy matrix, either in
Lehmann, 1985). This exceptional perfor- terms of the Anderson-Stuart (1954) model
mance results partly from an edge-sharpen- affecting the energetics of the microscopic
ing effect for dipped films (Tai et al, 1982), ion jumps or in terms of the weak-elec-
wherein fast lateral Ag + diffusion occurs in trolyte model (Ravaine and Souquet, 1977)
the superionic Ag2Se reservoir layer from where the conducting ions M + are pre-
unexposed Ag-rich areas into exposed Ag- sumed to arise from the equilibrium
depleted regions; this lateral diffusion oc- M 2 O ^ M + + O M " . Primary cells (bat-
curs predominantly at the edges of patterns teries) utilizing ionically-conducting sul-
where the concentration gradient is the phide bulk glasses as the electrolytes are
greatest, and the effect therefore counter- now being manufactured (Akridge and
acts the usual diffraction-related exposure Voulis, 1986) (e.g. the Li/Li 2 S-P 2 S 5 -LiI/
profile. Extremely high resolution patterns TiS2 cell of Eveready), and have the advan-
can also be achieved using focussed elec- tage that the leakage problems associated
tron-beam irradiation of Ag-Ge chalco- with liquid electrolytes are avoided. Fur-
genide resists (Yoshikawa et al., 1977); thermore, these materials can be made in
sub-micron (0.3 ^im) resolution is readily thin-film form and so the prospect arises of
achievable and the ultimate resolving being able to manufacture thin-film batter-
width may in fact only be several hundred ies integrated into microelectronic circuits
angstroms. (Creus et al, 1989).
446 7 Chalcogenide Glasses

Finally, Owen (1980) and Tohge and trodes of graphite or metals such as Mo.
Tanaka (1986) have demonstrated that Reviews of switching behaviour in amor-
chalcogenide glasses (e.g. As2Se3) doped phous chalcogenide materials have been
with the appropriate metal can be used as given by Adler et al. (1978, 1980), Henisch
the basis of ion-selective electrodes (elec- et al. (1985), and Madan and Shaw (1988).
trochemical sensors) for Cu2 + , Pb 2 + , A schematic illustration of the type of
Hg 2 + , and Cd 2 + ions in solution. threshold switching (current-voltage) char-
acteristics observed in amorphous chal-
cogenide materials is shown in Fig. 7-57.
7.6.5 Threshold and Memory Switching In the OFF-state, the chalcogenide mate-
The discovery of electrical switching rial has a high resistivity (typically Q =
phenomena in (multicomponent) amor- 107 Q cm at room temperature) with linear
phous chalcogenide materials by Ovshin- I—V characteristics at low electric fields
sky (1968) marked the start of a 10-year (<10 3 Vcm" 1 ). At higher fields in the
period of intense investigation of such ma- OFF-state, a pronounced non-linearity is
terials with the prospect that they would evident. In the field range 10 3 -10 5 Vein" 1 ,
find use in high-speed switching applica- this non-linear response arises from a con-
tions. Although it has turned out that tact-limiting of the current by the Schottky
the new technology involving so-called barriers at the contacts; at still higher
"Ovonic" switches has not supplanted that fields, the conduction becomes bulk-lim-
based on crystalline semiconductors (e.g. ited and exponentially dependent on the
Si), nevertheless these switching phenom-
ena were found to involve some interesting
physics. Electrical switching behaviour is
not confined to chalcogenide glasses, how-
ever, but has been observed in a variety of
materials, both crystalline and amorphous
(see e.g. Madan and Shaw (1988) for a re-
view). Amongst these non-chalcogenide
amorphous materials which have been
shown to exhibit switching are the alloy
Cd 23 Ge 12 As 65 (Homma etal., 1980) and
a-Si:H (Le Comber etal., 1985), but the
latter only shows switching behaviour after
the application of an initial, irreversible
"forming" voltage pulse.
Chalcogenide STAG, Te-based alloys Figure 7-57. Schematic illustration of the threshold
switching characteristics exhibited by amorphous
within the quaternary Si Te-As-Ge glass- chalcogenide materials under continuous a.c. excita-
forming region are normally used as (re- tion; a load resistor in series with the device deter-
versible) threshold switching materials: the mines the load line. Switching from a high-resistance
composition Se 18 Te 40 As 35 Ge 7 is typical (OFF) state to a low-resistance (ON) state occurs
(Homma etal., 1980). Normally, a sand- when the applied voltage exceeds the threshold
voltage VTH. A minimum holding current (MHC), or
wich sample geometry is employed, with a equivalently a minimum holding voltage, FTH, needs
sputtered or evaporated film of the chalco- to be maintained for the material to remain in the ON
genide a few microns thick between elec- state.
7.6 Applications 447

applied field (Adler et al., 1980). The cur- Two types of switching behaviour may
rent in the OFF-state is proportional to be distinguished. Threshold switching is as
the electrode area (in sandwich geometry). described above when the OFF-state may
At a critical ("threshold") voltage, FTH be recovered from the ON-state by reduc-
(typically 10 V for a 10 \xm thick film), the ing the applied voltage below VH. Memory
material switches extremely quickly (in a switching occurs when the ON-state, and
time <10~ 10 s)(Ovshinsky, 1968) to a low- hence the conducting filament, is meta-
resistance (ON) state along the "load line" stable; this can arise when the conducting
- see Fig. 7-57. The form of the load line is channel is caused to crystallize through
determined by a load resistor RL in series prolonged application of voltages higher
with the switching device through the rela- than Vn and is prevalent in less stable
tion chalcogenide glass compositions (i.e. those
more prone to crystallization, such as Te-
= IRL+V (7-46)
rich alloys). The OFF-state in such devices
where VB is the applied voltage provided by can only be recovered following the appli-
a bias battery, / is the current flowing cation of a large voltage pulse, sufficient to
through the switch and V is the voltage cause local melting and subsequent revitri-
dropped across it; the slope of the load line fication of the conducting channel.
is then given by — 1/RL. Once in the ON- There was considerable controversy at
state, the dynamic resistivity is as low as first as to whether the switching mecha-
0.08 Q cm (Adler et al., 1978), and this state nism was of a thermal or electronic nature
is maintained as long as a minimum hold- (Adler et al., 1978; Madan and Shaw, 1988).
ing current JH flows through the switch or, The thermal model (Madan and Shaw,
equivalently, as long as a minimum hold- 1988) assumes that the high current density
ing voltage, FH, is applied. FH is compara- in a conducting channel is sufficient to
ble to the (optical) band gap of the material cause appreciably local heating (say sev-
(Adler et al., 1978); for STAG materials this eral hundred degrees centigrade) so that
is of the order of 1 V. The ON-voltages are eventually a region having a negative
only very weakly dependent on the chalco- differential conductivity appears (as in a
genide thickness, implying that in the ON- thermistor). However, it is now accepted
state most of the potential difference across that thermal effects do not play a dominant
the switch is dropped near one or both of role in threshold switching in chalcogenide
the electrodes (Henisch et al., 1985). Fur- alloys (Adler et al., 1978, 1980): direct and
thermore, the ON-currents are independent indirect estimates for the temperature of
of electrode area, except for samples with the conducting channel indicate that it is
diameters of the order of 10 jam, indicating only 1-10 K above ambient; furthermore,
that conducting channels (filaments) of this the ON-state switches to the OFF-state
size carry the current in the ON-state (Pe- when the applied voltage is reduced below
tersen and Adler, 1976). In addition, there VH in a sharp, discontinuous fashion,
is convincing experimental evidence that, rather than with a gradual decay expected
in the ON-state, the conducting-channel if thermal effects were dominant. Addi-
area increases in proportion to the current, tional evidence for the switching mecha-
indicating that the ON-state current den- nism being primarily electronic in nature
sity is more-or-less constant over a wide comes from experiments in which the
range of operating conditions. switching behaviour is monitored as a
448 7 Chalcogenide Glasses

function of light intensity, the chalcogenide Adler, D., Yoffa, E.J. (1976), Phys. Rev. Lett. 36,
1197.
film being illuminated through a semi- Adler, D., Henisch, H.K., Mott, N.F. (1978), Rev.
transparent electrode (Kroll, 1974); no Mod. Phys. 50, 209.
change in FTH is observed, despite the fact Adler, D., Shur, M.S., Silver, M., Ovshinsky, S.R.
(1980), J. Appl. Phys. 51, 3289.
that the threshold current in such circum- Agarwal, S.C. (1973), Phys. Rev. B7, 685.
stances increases by at least a factor of 10 Akridge, J., Voulis, H. (1986), Sol. St. Ionics 18-19,
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Stat. Sol. (b) 87, 117.
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8 Halide Glasses
Jacques Lucas

Universite de Rennes-Beaulieu, Laboratoire de Chimie Minerale, Rennes, France

List of Symbols and Abbreviations 457


8.1 Introduction 458
8.2 Glass Formation in Halide Systems 459
8.2.1 The Fluoride Glasses 459
8.2.1.1 The MF2-Based Glasses 459
8.2.1.2 The MF3-Based Glasses 460
8.2.1.3 The ZrF4-Based Glasses 460
8.2.1.4 Multicomponent Zr-Free Heavy Metals 461
8.2.2 Glasses Based on Heavy Metals 462
8.2.2.1 Glasses Based on Divalent Metal Halides 462
8.2.2.2 Glasses Based on Trivalent and Quatrivalent Metal Halides 463
8.2.2.3 Miscellaneous Non-Conventional Vitreous Halides 463
8.2.2.4 The Tellurium Halide Glasses 464
8.3 Halide Glasses as Optical Materials 465
8.3.1 Optical Properties of Bulk Glasses 465
8.3.1.1 The Bandgap Absorption 465
8.3.1.2 The Multiphonon Absorption Edges 466
8.3.1.3 Refractive Index of Halide Glasses 470
8.3.1.4 Origin of Scattering Losses in Fluoride Glasses 471
8.3.2 Fluoride Glass Fibers 472
8.3.2.1 Introduction 472
8.3.2.2 The Optical Losses in Fluoride Glass Fibers 472
8.3.2.3 Fluoride Glass Fiber Presentation 474
8.4 Fluoride Glasses: A new Host for Rare-Earth and Transition Metals 475
8.4.1 Active Optical Properties 475
8.4.2 Absorption Spectra of Rare-Earth and Transition Metal Ions 476
8.4.2.1 Rare-Earth Ions 476
8.4.2.2 Transition Metal Ions 476
8.4.3 Fluorescence Spectra of Rare-Earth and Transition Metal Ions 477
8.4.3.1 Radiative Emission of Rare-Earth Ions 477
8.4.3.2 Non-Radiative Processes in Rare-Earth Doped Glasses 479
8.4.3.3 Multidoped Fluoride Glasses 480
8.4.3.4 Up-Conversion or Photon Addition in Fluoride Glasses 481
8.4.4 Interest of Rare-Earth Spectroscopy in Fluoride Glasses 481
8.4.4.1 Analysis of Impurities by Photoluminescence 481

Materials Science and Technology


Copyright © WILEY-VCH Verlag GmbH & Co KGaA. Allrightsreserved.
456 8 Halide Glasses

8.4.4.2 Crystallization and Structure Investigations 482


8.4.4.3 Temperature Measurements by Optical Means 482
8.4.4.4 Lasers and Fiber Lasers 482
8.5 Tellurium Halide Glasses (TeX Glasses): New Materials
for Low Loss Infrared Fibers 483
8.5.1 Optical Characterization 483
8.5.2 Optical Fibers Operating Between 3 and 14 jim 483
8.6 Stability of Halide Glasses against Chemical Attack and Devitrification . . . 484
8.6.1 Chemical Durability 484
8.6.2 Devitrification of Fluoride Glasses 485
8.7 Preparation of Fluoride Glasses and some Physical Properties 486
8.7.1 Preparation of Fluoride Glasses 486
8.7.2 Magnetic Properties of Fluoride Glasses 487
8.7.3 Electrical Properties of Fluoride Glasses 488
8.8 References 488
List of Symbols and Abbreviations 457

List of Symbols and Abbreviations


A, a material parameters
aext extrinsic scattering
at total intrinsic attenuation coefficient
B Rayleigh factor
B Racah parameter
C constant dependent on source of scattering
D A independent scattering
Dq crystal field parameter
E band gap
AE energy gap
/ force constant
m mass
n refractive index
n2 non-linear refractive index
n
o nd> nF indices at X\ d = 0.589 mm, F = 0.486 mm, c = 0.656 mm
T glass softening point
Tf freezing temperature
T glass transition temperature
energy transfer rate
multiphonon emission rate
wR radiative rate
attenuation coefficient
n quantum efficiency
9 Curie-Weiss temperature
X wavelength
V- reduced mass
v0 vibrational frequency
Q2 indicator of the covalent character bonding
Qt phenomenological parameters with t — 2, 4, 6
CN coordination number
F.L.N. fluorescence line narrowing
RAP reactive atmosphere processing
R.E.-R.E. rare earth-rare earth
T.M.-R.E. transition metal-rare earth
Composition of glasses
BATY 20BaF 2 , 29A1F3, 22ThF 4 , 29YF 3
BiGaZYT Ba 3 0 In 1 8 Ga 1 2 Zn 2 0 Y 1 0 Th 1 0
BIZYT Ba 3 0 In 3 0 Zn 2 0 Y 1 0 Th 1 0
BTYbZ 16 BaF 2 , 28 ThF 4 , 28 YbF 3 , 28 ZnF 2
ZBL 60ZrF 4 , 33BaF 2 , 7LaF 3
ZBLA 55ZrF 4 , 35BaF 2 , 6LaF 3 , 4A1F3
ZBLAN Zr 5 3 Ba 2 0 La 4 Al 3 Na 2 0
458 8 Halide Glasses

8.1 Introduction coefficients of halide glasses are usually


high, and these materials are sensitive to
Halide materials are usually reputed to thermal shock. Their mechanical strength
exist in the crystalline state when cooling is also poor compared with traditional ox-
down from a molten halide salt; they also ide glasses.
form easily volatile molecular species when The last factor impeding the develop-
the halogen is associated with small, highly ment of these glasses is that they are
charged cations. Only a limited number of formed from the most electronegative ele-
halide systems lead to glass formation and ments of the periodic chart, especially in
usually the glass to crystal or glass to mol- the case of fluorine F, which has a strong
ecule competition is very severe. tendency to form ionic crystalline materi-
Considerable progress has been made als. A direct consequence is that the glass-
during the last two decades both in the crystal competition in halide systems when
discovery of new halide glass-forming com- crossing the strategic liquidus-solidus line
positions based on the anions F, Cl, Br, I, often favors microcrystallite formations.
the elements of group VII of the periodic Hence, the optical properties, especially
chart, and in knowledge of the optical the scattering losses, suffer from the ten-
properties of these exotic glasses. The main dency to devitrify.
justification for research in this field is the Thus it is not surprising that only a lim-
possibility of extending the infrared trans- ited number of halide glasses among the
parency domain towards long wavelengths numerous compositions which have been
and of consequently achieving mid-infra- described in the literature may be suitable
red ultratransparency. for practical applications. The study of op-
There are at least three intrinsic factors tical properties requires the samples to be
which limit the technological and scientific of reasonable size and optical quality and
development of such vitreous materials to have a strong resistance to corrosion
and in which they are inferior to oxide from atmospheric moisture. This explains
based glasses, especially silicates. why only a few halide glasses have been
The first factor, typical of almost all thoroughly investigated. This chapter will
halide compounds, vitreous or otherwise, briefly review the halide compositions
is their susceptibility to corrosion by water which have been proven to be glass form-
or moisture, which can strongly affect their ers, even if the glasses have little chance of
optical properties. This poor chemical becoming optical materials because of their
durability can be explained by the fact that poor stability. Particular attention will be
the M - O H 2 , M - O H , or M O bonds are paid to the limited number of stable glasses
usually stronger than the M - X bond (M = and to their specific optical properties.
metal; X = F, Cl, Br, I). Among them, the fluoride glasses occupy a
The second factor is also associated with dominant position, especially those based
the weakness of the M - X bond compared on ZrF4 or other multicomponent com-
with the M - O bond: halide-based materi- positions. These are usually termed heavy
als have low characteristic temperatures. metal fluoride glasses.
For example, glass transition tempera- Most of the investigations on fluoride
tures, Tg, are low and range from room glasses have been motivated by the poten-
temperature to a maximum of 400 °C. As a tial to develop ultralow-loss optical fibers
direct consequence, the thermal expansion operating in the mid I.R. Several general
8.2 Glass Formation in Halide Systems 459

articles reviewing the optical properties of 8.2 Glass Formation


these materials have been published (Bald- in Halide Systems
win etal., 1981; Tran et al., 1984; Drex-
hage, 1985; France etal., 1987; Lucas, As indicated already, the term halide
1986) as well as four international confer- glass refers to any vitreous material in
ence proceedings (Almeida, 1987; Lucas which the anions come from the group
and Moynihan, 1985; Drexhage etal., VIIA elements of the periodic table,
1987). This fast growing field of glass sci- namely F, Cl, Br, and I. Because of its size
ence has a short history, only about twelve and electronegativity, fluorine is often con-
years, since the only halide materials previ- sidered a special halogen which has to be
ously known to give glasses were beryllium treated separately. In this article, we shall
fluoride, BeF2, and zinc chloride, ZnCl 2 . also discuss the fluoride glasses as a special
Because of the toxicity of the former and family owing to the very large research ef-
the hygroscopicity of both, investigations fort devoted to this group during the last
of their optical properties have been very ten years, and we shall examine the so-
limited, despite the interest expected in called "heavy halide glasses", namely chlo-
them (Weber, 1986; Van Uitert and Wem- rides, bromides, and iodides, together as a
ple, 1978). separate family.
The goal of this review is to try to set up
for these special glasses relations between 8.2.1 The Fluoride Glasses
the chemical composition, which deter-
Fluoride glasses can be classified accord-
mines the structure and nature of the
ing to structural considerations, and, al-
bonds, and their optical properties. In ad-
though glass formation has been observed
dition to the development of very large op-
in many fluoride systems, the vitreous ma-
tics often difficult to realize with crystalline
terials obtained cannot be considered of
materials, an important property of vit-
equal interest because of the high tendency
reous materials is the potential to develop
for most of them to devitrify.
very transparent optical waveguides or op-
tical fibers. The formation of fibers from
8.2.1.1 The MF 2 -Based Glasses
crystalline materials is a very difficult oper-
ation, while the glassy state, with its unique The MF2-based glasses are represented
viscosity-temperature dependence, repre- only by the BeF2 glass family which shows
sents the ideal situation for transforming a a strong resistance to devitrification. Ac-
bulk material into a very long waveguide. cording to Baldwin et al. (1981) it is gener-
Among the different objectives for develop- ally agreed that these vitreous materials
ing these optical waveguides are the possi- are isotypic with SiO2-based glasses. X-ray
bility of repeaterless long distance telecom- and molecular dynamics studies clearly in-
munication links and analytical applica- dicate that the aperiodic framework is
tions such as remote I. R. spectrometry, py- based on the BeF4 tetrahedron. BeF2 is the
rometry and thermal imaging, and energy only fluoride giving a viscous melt which
transfer of the output of powerful lasers for easily vitrifies on cooling. BeF2-based
welding, cutting, and surgical operations glasses are of special interest for some opti-
(see Chap. 15). cal applications for high power lasers ow-
ing to their low linear and non-linear re-
fractive indices (see Chap. 12). However,
460 8 Halide Glasses

because of their toxicity, they have received tions. As indicated in Fig. 8-1 the stability
only limited attention. of the glasses towards devitrification is
strongly improved by using a third fluoride
8.2.1.2 The MF3-Based Glasses such as ThF4 or LaF3. The glass called
ZBL, corresponding to the composition
These glasses are represented by the 60 ZrF 4 , 33 BaF2, 7 LaF3 and located in the
A1F3 or transition metal fluoride groups middle of the vitreous area of Fig. 8-1, is a
and result from the formation of an aperi- rather stable glass. The rate of crystalliza-
odic 3-D framework based on MF6 octahe- tion can also be significantly decreased by
dra. The MF 3 materials, which have been using a small amount of A1F3. For in-
proven to give glasses when combined ap- stance, an optimized composition giving
propriately with other fluorides, are A1F3, a good technical glass called ZBLA is
FeF 3 , CrF 3 , and GaF 3 (Sun, 1947; Jaco- 55ZrF 4 , 35BaF2, 6LaF 3 , 4A1F3.
boni et al., 1983). The other fluoride com-
Many others compositions have been
ponents are usually ZnF2 or MnF2 and
developed in order to decrease the nucle-
PbF2 which seems to play the important
ation rate and avoid scattering losses in
role of modifier. In the typical glass form-
optical fibers. It appears that the so-called
ing ternary system, FeF 3 -MnF 2 -PbF 2 , the
confusion principle can be also applied in
glass composition PbFeMnF 7 , which falls
this domain of glass science and, for in-
in the vitreous domain, corresponds to a
stance, one of the best candidates for fiber
glassy material extremely rich in magnetic
drawing is the multicomponent fluoride
cations which exhibits interesting spin-
ZBLAN, with the molar cation composi-
glass properties at low temperatures (Re-
tion Zr 53 Ba 20 La 4 Al 3 Na 20 . In this glass,
nard et al., 1981). The glass-crystal compe-
tition is also very severe in this family, and
the aperiodicity introduced in the ReO 3 60ZrF4
structure by rotating or tilting the octahe- 33BaF 2
dra can be easily destroyed, with the for- 7LaF 3
mation of ordered crystalline materials. A
significant improvement in the stability of
A1F3-based glasses has been obtained by
incorporating ZrF4 to this glass.

8.2.1.3 The ZrF4-Based Glasses


These glasses were the first of the so- LaF3 BaF2
called "heavy metal fluoride glasses". Their
discovery in the author's laboratory in
1974 (Poulain et al., 1975) attracted con- ZBLA Glass :
siderable interest because the glasses had
very promising properties for mid I.R. ap- ZBLAN Glass
plications. Although ZrF 4 by itself cannot Figure 8-1. Glass forming domain in the ternary dia-
be vitrified, if it is combined with an appro- gram ZrF 4 -BaF 2 -LaF 3 . Some compositions are
given in molar percentage, for example, for the binary
priate modifier such as BaF2 it leads, by unstable glass ZB, the ternary ZBL and the four and
fast quenching, to simple binary glasses five-component glasses ZBLA and ZBLAN, which
which are useful for structural investiga- are the most resistant to devitrification.
8.2 Glass Formation in Halide Systems 461

These new stable fluoride glasses have


been widely investigated, and abundant lit-
erature on them exists, as discussed by
Drexhage (1985). In the field of structural
modelling, relationships have been estab-
lished between the structure of BaZr 2 F 10 in
its crystalline and vitreous states (Phifer
etal., 1987). Figure 8-2 presents the 3-D
aperiodic framework built up by the con-
nection of Zr 2 F 13 bipolyhedra originating
from ZrF7 and ZrF8 edge-sharing polyhe-
dra. The Ba 2+ cations playing the role of
modifier elements are inserted in the frame-
work and interact mainly with the non-
bridging ions. This model has been ob-
tained from X-ray and neutron diffraction
studies, molecular dynamics simulations,
and local probe spectroscopies.

8.2.1.4 Multicomponent
Zr-Free Heavy Metal Fluoride Glasses
Zr OF Ba
Figure 8-2. A structural model for the binary glass Research into new Zr-free fluoride
2 ZrF 4 -l BaF2. Elementary polyhedra ZrF7 and ZrF8 glasses has been motivated by the need to
sharing corners and edges form a 3-D aperiodic synthesize glasses having the widest optical
framework. The large Ba 2+ cations play the role of
lattice modifiers.
windows. The transmission range for the
fluorozirconate family is limited in the
multiphonon region to about 7 jim be-
cause of Zr-F, especially by Al-F vibra-
tional modes. It has been demonstrated
where the modifier Ba2 + has been partially that heavy metal fluoride glasses not con-
replaced by Na + , an interdiffusion barrier taining Zr 4 + exist but they are more diffi-
to crystallization has been introduced be- cult to prepare (Lucas, 1987), and at least
cause of the competition between Na and three fluorides need to be incorporated to
Ba in crystalline fluorozirconate forma- realize the conditions of glass formation.
tion.
The usual way to prepare these fluo-
Three-Component Fluoride Glasses
rozirconate glasses is by melting the differ-
ent starting fluorides in vitreous carbon or Depending on the quenching rate, small
platinum crucibles in a dry atmosphere. In glassy chips can be obtained from ternary
order to convert some materials starting as liquids. For instance, glasses have been
oxides to fluorides or to prevent any pyro- prepared by fast quenching from the fol-
hydrolysis during heating, it is convenient lowing ternary melts: BaF 2 -ZnF 2 -LnF 3 ,
to add NH 4 HF 2 to the mixture to avoid BaF 2 -ZnF 2 -ThF 4 , BaF 2 -ZnF 2 -CdF 2 or
the presence of O 2 ~ in the melt. YF 3 -ZnF 2 -ThF 4 .
462 8 Halide Glasses

Four-Component Glasses 8.2.2 Glasses Based on Heavy Halides


Systematic investigations of the quater- This terminology refers to glasses in
nary diagram YbF 3 -ThF 4 -ZnF 2 -BaF 2 which the electronegative part is a heavy
show that, when BaF2 is added to the halogen such as Cl, Br, I. Most of these
glass forming composition YnThZnF9, the materials suffer, in terms of their techno-
tendency to devitrify decreases signifi- logical development, from their hygro-
cantly. For instance, the fluoride glass scopicity, low softening temperature, and
Ba 16 Th 28 Yb 28 Zn 28 , called BTYbZ, can be the tendency to devitrify.
obtained in about a 10 mm thickness. The Research activity in this field (Macken-
same kind of observation has been made zie, 1987) has been largely motivated by the
in the system BaF 2 -InF 3 -ZnF 2 -ThF 4 , fact that, from a simple consideration of
where the stable composition is masses of anions associated with cations,
Ba 3 0 In 3 0 Zn 3 0 Th 1 0 . chloride, bromide, and iodide glasses
would be expected to be more transparent
Five-Component Glasses in the I.R. than the fluoride glasses.
To demonstrate that the multiplication
8.2.2.1 Glasses Based
of cations having a flexible coordination
on Divalent Metal Halides MX2
was a suitable factor for retarding the
crystallization, a systematic investigation Vitreous materials have been prepared
has been done of the fluoride system with M = Zn 2 + , Cd 2 + and X = C1", Br~,
Ba 30 In 20 Zn 30 _ x Y c Th 10 . For x = 10, the I~. ZnCl 2 is the best and most widely
melt has a maximum viscosity, and sam- known glass former. With an I.R. edge in
ples of 20 mm thickness can be obtained. the 12-13 jim region, it is of interest for
This so-called BIZYT glass, with the optics operating in the 8-12 jim atmo-
composition Ba 30 In 30 Zn 20 Y 10 Th 10 , is the spheric window and has a potential for ul-
most stable Zr-free fluoride glass and has tratransparency (Van Uitert and Wemple,
been proven suitable for fiber drawing 1978). Many attempts have been made to
(Bouaggad et al., 1987). The partial sub- increase its resistance to water corrosion
stitution of In by Ga, for example, in and to devitrification by the addition of
the glass BiGaZYT with the composition other halides such as KBr or PbBr 2
Ba 30 In 18 Ga 12 Zn 20 Y 10 Th 10 allows us to (Yamane et al., 1985). Nevertheless, hygro-
decrease the critical cooling rate Rc from scopicity remains very high and severely
about 120°C/min to 10°C/min. affects the optical properties in the I.R. re-
The structure of these multicomponent gion. The glass transition temperature of
glasses is obviously a subject of speculation such mixed halide glasses is also low, about
because of the great number of pair inter- 50 °C. The glass forming ability is ex-
actions. Nevertheless, an analogy exists be- plained by the formation of a 3-D aperi-
tween these glasses and the fluorozirconate odic framework based on ZnCl 2 tetrahe-
glasses in the sense that the variety of ZrFn dra.
polyhedra in these glasses are replaced by The isotypic ZnBr2 is also known to be
a variety of other equivalent MFn building a glass former with an expected I.R. cut-off
elements. in the 20|im region (Hu et al., 1983), but
vitreous ZnBr2 exhibits very poor chemi-
cal durability and a weak resistance to de-
8.2 Glass Formation in Halide Systems 463

vitrification. Addition of a glass modifier corrosion due to a high sensitivity to mois-


such as KBr (Kadono etal.? 1987) im- ture affects the optical transmission severe-
proves these two properties. ly. In this kind of glass, the structure can be
Cadmium chloride CdCl 2 has also been reasonably described as a 3-D framework
proven to lead to vitreous materials, when of connected MC1 6 , MC1 7 , and MC18
associated with other halides such as Pbl 2 polyhedra.
or PbCl 2 (Angell et al., 1987). In this case,
the I.R. transmission extends to 20jLim. 8.2.2.3 Miscellaneous Non-Conventional
When CdCl2 glasses are stabilized by a Vitreous Halides
mixture of chloride and fluoride such as
CdF 2 -BaF 2 -NaCl (Matecki et al., 1987), The concept of the aperiodic framework
the multiphonon edge is determined by the can be applied to the previous glasses, but
metal-fluoride bond and shifts back to the fails to explain the existence of some multi-
8-12 jim region. Although they appear less component monovalent cation halide
sensitive to humidity than the zinc chlo- glasses. It has been demonstrated (Angell
ride-based glasses, these CdCl2 glasses et al., 1985, for instance), that large vit-
cannot be kept in an ambient atmosphere reous areas exist in the middle of the
without surface corrosion occurring. AgCl-Agl-CsCl and CuCl-PbCl 2 -RbCl
systems. Even in binary systems such as
A large glass forming domain has been
AgX-CsX (X=Br, I) glasses can be ob-
discovered by Cooper and Angell (1983) in
tained by rapidly quenching the melt. The
the CdI2-based system when Cdl 2 is asso-
addition of 2% of PbX 2 improves glass
ciated with KI and Csl as modifiers. With
formation and allows for the preparation
an I.R. edge shifted towards the 30 |im re-
of samples 10 mm thick (Nishii et al., 1985).
gion, those glasses have the largest optical
window of any known vitreous material. I.R. transmission occurs out to 15 |im,
Unfortunately, but as expected, the me- but the glass temperature is rather low
chanical properties are very poor and the (T g =21°C) for the stabilized glass
hygroscopicity is high, essentially owing to 59AgX-39CsX-2PbX 2 . Some attack by
a Tg ranging from 10 to 35 °C. One can atmospheric moisture is observed after sev-
speculate that these glasses contain a Cdl 4 eral hours.
tetrahedron as a structural module. One explanation for glass formation in
multicomponent systems involving halides
such as AgCl, CuCl, Agl, and CsCl can be
8.2.2.2 Glasses Based on Trivalent based on the observation that the eutectic
and Quadrivalent Metal Halides points in these systems are at relatively low
temperatures, giving melts where the ionic
Angell and Ziegler (1981) reported sev- diffusional processes are slow. Also, the nu-
eral glasses based on BiCl3 with I.R. edges
cleation and crystal growth mechanisms
located in the 14 jam region. These glasses
are highly impeded by the fact that the four
also suffer from low glass temperatures,
halides AgCl, CuCl, Agl, and CsCl belong-
around 30 to 50 °C, and the rapid attack of
ing to four different non-miscible struc-
atmospheric moisture.
tural types have to compete in forming in-
Hu and Mackenzie (1982) succeeded in
dividual crystallites.
preparing vitreous chlorides based on
ThCl 4 associated with NaCl and KC1. The
I.R. edge is located near 14 |im, but strong
464 8 Halide Glasses

8.2.2.4 The Tellurium Halide Glasses cussed in Sec. 8.3.1.2 which is devoted to
the multiphonon edge, the TeX glasses can
The author's group recently discovered be divided into two groups: a) the light
a new family (Lucas and Zhang, 1986; Lu- TeX glasses containing light elements such
cas et al., 1987) of halide glasses based on as S or Cl and having an I.R. cut-off at
the combination of tellurium Te with chlo- 13 |im, and b) the heavy TeX glasses with a
rine, bromine or iodine. These tellurium multiphonon edge near 20 jim.
halide glasses, called "TeX glasses", have
The very large glass-forming domain in
been obtained in the following binary or
the Se-containing ternary system is due to
ternary systems: Te-Cl, Te-Br, Te-Cl-S,
the fact that the binary glass, Te3Cl2 for
Te-Br-S, Te-Br-Se, T e - I - S , Te-I-Se.
instance, has the same structure as the Se
Addition of S or Se to the binary TeX
glasses. The chain-like structure of crys-
glasses decreases the devitrification rate,
talline Te3Cl2 is represented in Fig. 8-4 and
and some of these ternary compositions
is obviously isotypic with the spiral-type
are very resistant to crystallization. In Fig.
structure of crystalline Se giving a broad
8-3 the large vitreous domains in the six
domain of solid or liquid solution between
different systems are shown. The glass
the two components. Densities and molar
Te3Cl2 with Tg=82°C crystallizes at
volume measurements indicate that all the
189 °C on heating, but the glass Te3Cl2S
Te-Br-Se glasses are very homogeneous
with T g =81°C shows no devitrification.
consisting of infinite mixed Te and Se
Most of these TeX glasses are not corroded
chains and no phase separation has been
by atmospheric water, except for those
observed.
having a high halogen content. As dis-

Q\ 20 40 60 80 20 40 60 80 j 20 40 60 80

Q 20 40 60 80 B r 20 40 60 80 Se j 20 40 60 80

Figure 8-3. Glass formation in tellurium halides systems. The TeX glasses are stabilized against devitrification by
S or Se addition. A large domain of glass formation is shown between the TeX glasses and the selenium due to
the similarity in their chain-like structure.
8.3 Halide Glasses as Optical Materials: Passive Properties 465

is estimated to be rather high unless impu-


rities such as cations with partly filled d or
f levels or heavy halogens such Cl~, Br~,
or I~ introduce parasitic levels which can
strongly modify the absorption mecha-
nisms in the U.V.
A study by Brown (1982) shows that for
most of the ZrF4- and HfF4-based glasses
the U.V. edge is in the region E = 5 eV, cor-
responding to X = 0.25 jim, according to
the relation /I (jam). £(eV) = 1.24. Com-
pared to very pure vitreous SiO2 where
£ = 8.0eV (vl = 0.16 jim), the fluorozir-
conate glasses are less interesting in terms
OTe of U.V. transmission.
• Cl The U.V cut-off, of course, depends on
Figure 8-4. The chain-like structure of the crystalline other M - F bonds if additional metallic
form of Te3Cl2. After melting and a moderate fluorides are added to the melt. The cut-off
quenching rate, Te3Cl2 easily vitrifies. The spiral is also governed by the M-Cl molecular
structure is induced by the steric effect of the lone pair orbital diagram if Cl~ anions (Adam and
of electrons represented on one Te atom.
Poulain, 1983) are present in the glass due
to Reactive Atmosphere Processing using
CC14, for example. It is often observed that
CC14 treatment leads to a yellowish col-
8.3 Halide Glasses as Optical oration of the glass due to a shift of the
Materials: Passive Properties U.V edge into the visible region.
Although no thorough investigation has
been done in this area, it is expected that
8.3.1 Optical Properties of Bulk Glasses
for most heavy halide glasses the U.V. edge
For definitions, see Chap. 12. will shift towards the visible region pro-
gressively, from Cl to I, due to the increas-
ing size and decreasing electronegativity of
8.3.1.1 The Bandgap Absorption
the corresponding halogen.
The U.V. edge in halide glasses MxXy is Visual observation of TeX glasses shows
associated with the excitation of electrons clearly that these "black glasses" have their
from lower to higher energy states on the band gaps in the near I.R. lying typically
molecular orbital diagram of the M - X between 1.40 eV (0.9 \im) in TeSe6Br3 and
bond. It is obvious, because of the great 0.7 eV (1.8 jim) in the binary glass Te 3 Cl 2 .
polarizing ability of cations such as Be2 + , These glasses have a chain-like structure in
Al 3+ , and Zr 4 + and the high value of the which the lone pair of 5 s2 electrons associ-
corresponding ionization energy, that the ated with the Te have an important stereo-
M - F bond in fluoride glasses has a chemical effect. The low band gap in these
strongly covalent character. Consequently, glasses is due essentially to the excitation
the energy gap between the bonding level of these electrons located in non-bonding
and the first unoccupied antibonding level orbitals.
466 8 Halide Glasses

8.3.1.2 The Multiphonon Absorption Edges Infrared Edge in Fluoride Glasses


The possibility of shifting the I.R. edge in The fundamental vibrational modes of
halide glasses to longer wavelengths has the fluoride glass matrix occur in the far
served as a catalyst for much of the re- infrared at wavelengths between 15 and
search activity on these materials. The syn- 50|im. Bendow et al. (1983a, 1983b) and
thesis of a glass having multispectral capa- Drexhage (1985) have measured and dis-
bilities is of interest to many infrared cussed the reflectivity spectra of several flu-
technologies, especially if a potential for oride glasses, which show the composi-
ultratransparency exists. It is well known tional variation of the I.R. edge absorption.
that the multiphonon absorption mecha- Figure 8-5 shows the percentage of reflec-
nisms are among the most important for tivity directly related to the absorption co-
explaining the optical losses in a material efficient versus the wavelength for different
(see Chap. 12). kind of glasses:
The I.R. or multiphonon edge in a trans- a) a ZBL glass in the system ZrF 7 4 -
parent solid results from combinations and BaF 2 -LaF 3 ;
overtones of the far-infrared fundamental b) a multicomponent Zr-free heavy
vibrational frequencies of the bonds be- metal fluoride glass BTYbZ having the
tween anions and cations. The position of composition 16BaF2, 28ThF 4 , 28YbF3,
the fundamental frequencies is governed by 28ZnF 2 ;
the Szigeti equation (Szigeti, 1950), which c) the same BTYbZ glass doped with
shows the dependence of the vibrational about ten percent A1F3, which often plays
frequency v0 on the reduced mass \i of the the role of stabilizing the glass; and
atoms A and B and the force constant / d) a "BATY" glass, in which A1F3 plays
for the bond between them: VO = (1/2TT) the important role of glass former, with the
(//AO 1 / 2 - The reduced mass is given by composition 20BaF 2 , 29A1F3, 22ThF 4 ,
fi = mAmB/(mA + mB). It is obvious that 29YF3.
heavier atoms and weaker bonding are The interpretation of these spectra is as
preferable for extended I.R. transmission. follows: The absorption in the region
As discussed by Lines (1986) and Ben- 250 cm" 1 is attributed to the B a - F bond,
dow et al. (1981 b), at the far infrared end of the bands in the range 400-450 cm" 1 are
the optical spectrum, the attenuation is due to T h - F or Y b - F bonds, and the
dominated by absorption from polar large absorption near 550 cm" x in the fluo-
modes of lattice vibrations. This absorp- rozirconate is attributed to the Z r - F vi-
tion extends as an exponential tail to bration. The Al-F vibrational mode,
shorter wavelengths from the intense single which corresponds to a strong M - F bond
phonon band. This tail is the result of ab- involving a small and highly charged
sorptions involving the simultaneous exci- cation Al3 + is located in the 600-650 cm" 1
tation of more than one phonon. The de- region and shows the detrimental effect of
pendence of this so-called "multiphonon A1F3 in fluoride glasses in shifting the
loss" on wavelength is expressed by the multiphonon absorption towards shorter
general equation a = A exp (— a/A), in wavelengths. These results, obtained in the
which A and a are material parameters and far I.R. part of the spectra, are also verified
a is the attenuation coefficient. when examining the evolution of the I.R.
edge in different kinds of fluoride glasses.
8.3 Halide Glasses as Optical Materials: Passive Properties 467

WAVELENGTH (pm)
50 25 20 15

Figure 8-5. Reflectivity spectra in


the single phonon band for several
fluoride glasses: a) a ZrF4-based
glass; b) a heavy metal Zr-free
fluoride glass; c) the same glass as
b) but doped with A1F3, and d) an
AlF3-based glass.
100 300 500 700 900
FREQUENCY (cm"1)

Figure 8-6 shows the position of the I.R. section for an explanation of the acronym).
cut-off for different fluoride glasses having In these glasses, the multiphonon edge is
a thickness of about 3 mm. Spectrum 1 cor- governed by the T h - F or I n - F bonds, and
responds to a BeF2-based fluoride glass in the corresponding atomic weights and
which the strong Be-F bond between two force constants are such that the I.R. cut-
light elements places the I.R. cut-off almost off is in the 8 jim region, leading to glasses
in the same region as the Si-O vibration of having the widest optical window for sta-
the silica glass (Baldwin, 1979). Spectrum 2 ble fluoride glasses. Chung et al. (1987)
corresponds to fluorozirconate of Zr-free have recently measured the multiphonon
fluoride glasses doped with a few percent of edges of single crystal specimens obtained
A1F3, for example ZBLA glass (4% A1F3). from the different fluoride used for glass
Spectrum 3 is that of a pure fluorozir- preparation. They also concluded that
conate glass such as ZBL in which the I.R. AIF3 or LiF addition to the glass shifts the
cut-off is governed by the vibrational I.R. edge to a higher frequency.
modes of Z r - F bonds. Finally, spectrum 4 Figure 8-7, which uses data taken from
corresponds to the so-called Zr-free multi- Chung et al. (1987) and from France et al.
component heavy metal fluoride glasses (1987) and Takahashi (1987), provides an
such as BTYbZ or BIZYT (see the previous indication of the wavelength dependence of

100
Figure 8-6. Infrared absorption
.BIZYT Glass edges of several fluoride glasses
compared to SiO2 glass. Spec-
z " \ trum 1 corresponds to BeF2-based
o ZBL Glass^
||SiO2 Glass\ 1 glasses, spectrum 2 to the ZrF4-
50 . \ \ \ \ based glass ZBLA stabilized by
I 3
CO
\ 1
I 2
\ V AIF3, spectrum 3 is a pure ZrF4-
z BeF2 Glass 1 ZBLA Glas based glass ZBL, and spectrum 4
corresponds to a heavy metal
Zr-free fluoride glass such as the
\ , :
1 2 3 4 5 6 7 8 9
WAVELENGTH (jim)
468 8 Halide Glasses

the absorption coefficient or loss in dB/km playing the role of modifier (Cs + , K + ,
for a fluorozirconate glass from the far I.R. Rb 2 + , Pb 2 + ,...). The position of the I.R.
region (50 to 15 |im), corresponding to the cut-off in such materials is associated with
high absorption region of the stretching the atomic weight of the two glass former
vibration, to the potential ultralow loss re- partners M and X and with the force con-
gion in the mid I.R. region (2-4 |im). The stant of the M - X bond. The character of
data were obtained in the far I.R. region by the bond in all these halides is typically
reflectivity measurements, in the 5 to ionocovalent, and the bonding forces are
10 jim region by absorption measurements inversely proportional to the interatomic
on bulk samples, and in the 2 to 5 jim from distances and directly proportional to the
optical losses in fibers ranging from a few charge of M. Also, the bond distances
meters to one hundred meters in length. M - X are related to the sizes of M and X,
Figure 8-7 also shows the intrinsic mini- which are in turn proportional to their
mum loss expected in the 2 - 4 |im region, atomic weight. Consequently, the two fac-
which is estimated to be in the range of tors, weight and force constant, are evolved
10" 2 dB/km. in the same way, and it is not surprising to
see that the I.R. cut-off of halide glasses is
The Infrared Edge in Heavy Halide Glasses very sensitive to the nature of the halogen.
In Fig. 8-8 the multiphonon absorption
As discussed before, the metal heavy regions are shown for several metal heavy
halide glasses have the general formula halide glasses. ZnCl 2 glass transmits up to
MxXyKz, where M = Zn 2 + , Cd 2 + , Bi3 + , 13 jim (Robinson et al, 1982) but has a
Th 4 + , X = Cl, Br, I, and A is a large cation multiphonon absorption region which can
be strongly affected by the presence of wa-
ter in this highly hygroscopic glass; simi-
WAVELENGTH (Mm)
2 3 5 10 larly, the ThCl4-based glasses (Hu and
i i
Mackenzie, 1982), have their I.R. cut-off in
From reflectivity spectra / \
the same region. The absorption starts at
108 13-14 jim and is also affected by moisture
corrosion. The identical positions of the
From bulk sample ./ Zn 2 + -Cl and Th 4 + -Cl vibrations can be
Y
i/Km)

104
explained by the fact that the difference in
m
TJ From fiber , atomic weight between Zn and Th is com-
</) 102 pensated by a higher force constant in
CO
O
_i
Th 4 + -Cl due to the higher charge of Th 4 +
10° compared to Zn 2 + . The same remarks can
Intrinsic loss /
be made for the BiCl3 glass I.R. cut-off
10" 2
r _.j_y (Angell and Ziegler, 1981). For a thickness
i i i of about 1 mm, similar to that of the other
5000 3000 1000 chloride glasses, the I.R. absorption begins
1
WAVENUMBER(cm ) at 14jim. Examination of ZnBr2-based
Figure 8-7. Evolution of the optical loss in fluoride glass shows that the I.R. cut-off is around
glasses from the far I.R. corresponding to the one 20 jim when the material is not too cor-
phonon absorption regime to the low loss region. The
theoretical intrinsic low loss around 2.6 jam is ex- roded by moisture (Hu et al., 1983; No-
pected to be close to 10" 2 dB/km. gami et al., 1985).
8.3 Halide Glasses as Optical Materials: Passive Properties 469

As expected, the iodide glasses have their the different cations composing the glass. It
multiphonon edges in the far I.R. part of must be noted that, at the same time, these
the spectrum around 25-30 (am (Cooper glasses also have a low Tg, sometimes close
and Angell, 1983; Nasu et al., 1985). It is to room temperature.
interesting in Fig. 8-8 to compare the posi- The tellurium halide glasses, i.e., the TeX
tions of the I.R. edge for the four families of glasses previously discussed, form a special
halide glasses. For samples of about 1 - group of glasses due to the semi-metallic
2 mm thickness, the four zones of I.R. ab- nature of tellurium and also because of
sorption are the following: zone I, 6-8 |im their chain-like structure which is very sim-
fluoride glasses; zone II, 12-14 |im for the ilar to the model proposed for glassy Se
chloride glasses; zone III, 19-21 |um for the (see Sec. 7.3.3.1). Figure 8-4 represents the
bromides, and zone IV at about 30 jim for structure of the parent crystalline material
the iodide glasses. Te3Cl2 (Kniep et al., 1973), which can be
It must be remarked that as the vibra- taken as a model for explaining the good
tional frequencies decrease from fluoride glass-forming ability of the TeX glasses. As
glasses to iodide glasses, the thermal and discussed before, the general formula of
mechanical properties correspondingly de- these glasses is Te-X (S, Se). Addition of S
crease, giving soft, low Tg glasses difficult to or Se strongly decreases the devitrification
use in practical applications. rate. The vibrational modes limiting the
Analysis of the I.R. edges for the multi- I.R. transparency are here associated with
component halide glasses, whose glass the Te-X and Te-S or Te-Se bonds.
forming concept is not well understood, Examination of the I.R. cut-off for several
shows that glassy materials such as AgCl- glass compositions shows clearly two fami-
Agl-CsCl and CuCl-PbCl 2 -RbCl (An- lies of materials: the light TeX glasses con-
gell et al., 1985) or AgBr-CsI-PbBr 2 (Ni- taining S or Cl, which limit the transmis-
shii et al., 1985) have their I.R. edges sion to 13 jim and the heavy TeX glasses
slightly shifted towards longer wavelengths free of light elements and based on Te, Se,
compared to the other halide glasses. This Br or I, with a cut-off in the 20 jim region.
could be explained by the low charges of Figure 8-9 represents the I.R. cut-off for

Wavelength (jim)
30 40

o
Figure 8-8. Multi-
phonon absorption
edges for several
25 - halide glasses in-
cluding fluoride,
chloride, bromide,
and iodide glasses.
2500 1OOO 750 " ' 500 250
1
Wavenumber (cm" )
470 8 Halide Glasses

Wavelength(jam)
7 8 10 12 30

80 1-Te3l3Se4(3.1mm)
£ 2-Te3Br2Se(3.5mm)
c 60
CO
Figure 8-9. Position of LR.
r 40 cut-off for three different
3-Te3Br2(4.2mm) TeX glasses containing only
c 20 heavy atoms such as Te,
Se, and Br, or I.
2000 1600 1200 800 400
Wavenumber(cm-I)

several members of the heavy TeX glass For comparison, the ZrF4-based glasses
group, namely Te 3 Br 2 , Te3Br2Se, and have the following values: n = 1.50, v = 70,
Te 3 I 3 Se 4 . and n2 = 0.7xl0~ 1 3 .
Fluoride glasses have been proposed as
potential candidate materials for very low-
8.3.1.3 Refractive Index of Halide Glasses
loss optical fibers, and two key parameters
Except for fluoride glasses, which have associated with this technology are the re-
received particular attention during the fractive index dispersion versus the wave-
last ten years, the halide glasses in general length (Jeunehomme et al., 1981; Poignant,
suffer from a lack of precise information on 1981) and the possibility of controlling re-
their optical properties, especially refrac- fractive index variation in order to realize
tive index measurements which require core-clad waveguides (see Chap. 15).
samples of reasonable thickness, good op- Several reports have been devoted to the
tical quality, and resistance to moisture n versus X dependence, which has been
corrosion. measured on different types of glasses such
Special attention has been paid to the as ZBGA (G means Gd instead of La) by
fluoride glasses, which were considered to Mitachi and Miyashita (1983), ZBL by
be the best candidates for high-power glass Bendow et al. (1981 d), ZBLA, ZBL AN,
lasers (see Chap. 12). To minimize self- BZYT by Brown and Hutta (1985) and
focusing effects in short pulse high-power Brown and Suscavage (1987) and BIZYT
lasers, glasses with a low non-linear refrac- by Fonteneau et al. (1987).
tive index n2 are necessary. As discussed by Figure 8-10, based on data from Mitachi
Weber et al. (1978), the materials with high and Miyashita (1983), shows the index
Abbe numbers (see below) and low refrac- of refraction versus A for two classical
tive indices n are the materials having the glasses, ZBLA and ZBLAN. The Abbe
lowest n2 values. Among all the glasses number is a partial dispersion defined by
examined, the BeF2-based glasses are of v = (nd— l)/(ft F — nc) where nd, nF, and nc
special interest with a refractive index denote respectively the indices at the fol-
near ft = 1.27, an Abbe number v = 100, lowing A: d = 0.589 mm, F = 0.486 mm,
and a non-linear index n? = O.25xlO~ 13 . and c = 0.656 mm. As an indication, the
8.3 Halide Glasses as Optical Materials: Passive Properties 471

from the U.V. cut-off. The second term,


B / T 4 represents the Rayleigh scattering
1 5 1
X
u loss due to composition and density fluctu-
Q ^ ^ " \ ^ ^ ZBLA
Z
~ 1.49
ations on a microscopic scale. The effect of
h-
this parameter on the potential ultratrans-
o
< 1.47
parency of fluoride glasses has recently
DC
UJ
been examined by several authors (Tran
DC
1.45
^******^*^ ZBLAN etal., 1982; Tsoukala etal., 1987; Saka-
gouchi and Takahashi, 1987) and the theo-
1.43 retical value of the Rayleigh factor B was
1 2 3 4 5
WAVELENGTH (pm)
first calculated by Poignant to be around
Figure 8-10. Refractive index versus wavelength for 0.4, about half of the measured value for
two fluoride glasses ZBLA and ZBLAN; in the latter, fused silica. Tran et al. (1982) were the first
half of the Ba 2+ content has been substituted by Na + . to demonstrate that the measured light
scattering in fluoride bulk glasses was in-
deed Rayleigh in character. For all these
values of v for ZBLA and ZBLAN reported investigations, very low losses, typically
by Brown and Hutta (1985) are 62 and 64, 0.01 dB/km, in the mid I.R. region are pre-
respectively. dicted. These are much lower than those
As with the oxide glasses, the refractive observed in fused silica.
index of fluoride glasses is dependent on When a glass follows "Rayleigh behav-
the composition. As expected, the intro- ior", it is also observed that the B factor
duction of heavy polarizable cations, espe- changes according to composition and, as
cially those having non-symmetrical lone demonstrated by Hattori etal. (1987), is
pairs such as P b 2 + or Bi3 + , increases n also very sensitive to the presence of small
significantly, while light elements do the submicron particles of ZrO 2? which cause a
opposite. Rayleigh scattering about two orders of
magnitude larger than that caused by ZrF 4
8.3.1.4 Origin of Scattering Losses particles. This confirms the previous obser-
in Fluoride Glasses vations of Mitachi et al. (1985), who found
that the optical fibers having the highest
The total intrinsic attenuation coeffi- loss were made of glass with a higher con-
cient at as a function of wavelength X in an tent of oxygen. The oxygen impurities mea-
ideal vitreous material is given by the sured by activation analysis which are ob-
equation: viously at the origin of the nucleation and
(5-1) growth of ZrO 2 crystallites, which are
ax = A exp ( - a / 2 ) + B /T 4 + C exp {c/X) known to have a high lattice energy, nucle-
The first term is associated with multi- ate very easily from the glass matrix.
phonon absorption mechanisms, as al- It is also observed that the general rela-
ready discussed, and is dependent on the tion between scattering loss a and wave-
position of the I.R. edge. The third term, length X follows the relation a = BA~"4 + C,
also called the Urbach tail, is related to where C is a constant indicating a source of
absorptions due to electronic transitions scattering independent of X. This type of
which are only important in the U.V. and scatter is, for the moment, the major limita-
can be neglected in the mid I.R. region far tion to low losses in fluoride glasses and
472 8 Halide Glasses

optical fibers. It is due to imperfections needed, it is necessary to develop new fiber


larger than the wavelength of light, which materials operating in the mid I.R. region,
have been identified to be isolated crystals as proposed independently by Pinnow
such as LaF 3 , A1F3 or metallic particles (Lu et al. (1978), Van Uitert and Wemple (1978)
etal., 1987) or bubbles (McNamara and and Goodman (1978) at the end of the sev-
McFarlane, 1987). enties.
These sources of extrinsic scatter depend Fluoride glasses have been widely recog-
on the glass processing and especially on nized as an exellent medium for ultralow
the quality of the raw materials. The major loss transmission in very long repeaterless
origin of these scattering centers is poor communication links. With a minimum in-
dissolution in the melt of a few fluoride trinsic loss close to 0.01 dB/km which
crystals or the contamination of the melt means a factor of at least ten better than
by insoluble species originating from the silica, this provided sufficient motivation
crucible during the heat-treatment. for working on these systems.

8.3.2 Fluoride Glass Fibers 8.3.2.2 The Optical Losses


in Fluoride Glass Fibers
8.3.2.1 Introduction
Intrinsic Factors
The propagation of light through glass
fibers is becoming the preferred mode of For a glass of ideal optical quality and
transmitting audio and visual information. free of all kinds of absorbing impurities, the
Research into optical communication sys- total intrinsic optical attenuation at for flu-
tems began back in 1966 and the present oride glasses can be expressed, as discussed
generation of optical fibers is based on before, by the equation at = A exp (— a/A) +
fused silica. In twenty years, the field has BA~4, where the first term is the multi-
developed extensively, and monomode phonon absorption and the second the
fibers operating at 1.3 and 1.55 |im with Rayleigh scattering contribution. The Ur-
losses close to 0.2 dB • km, form a substan- bach tail contribution in these fluorides
tial basis for many telecommunications which have a U.V. cut-off around 0.25 jum
systems around the world. (See Chap. 15.) is negligible in the mid I.R.
The efficiency of an optical communica- The combination of those two mecha-
tion system is measured as the product of nisms gives the well-known V-shaped
the carrying capacity, namely the number curves shown in Fig. 8-11 for SiO2 glass
of bits of information transmitted per sec- and two fluoride glasses, the fluorozir-
ond, the length of fiber over which the conate glass ZBLA and BIZYT glass.
pulses injected into the fiber remain recov- These curves show unambiguously that the
erable in terms of pulse spreading due to predicted loss for fluoride glasses is in the
dispersion, and the energy loss due to at- range of 10" 2 -10~ 3 dB/km in the optical
tenuation. window between 2 and 4 |im. As discussed
The development of CVD techniques before, the measured multiphonon absorp-
around 1970 for preparing high quality tion of bulk glasses and fibers is in good
SiO2 fibers led very rapidly to optical fibers agreement with the predicted values, and
with the minimum intrinsic loss, estimated one can estimate that the absorption in
to be 0.16dB/km at 1.55 jam. This means the low loss region corresponding to the
that if lower optical attenuations are six and seven phonon regime will be
8.3 Halide Glasses as Optical Materials: Passive Properties 473
10
rification of the glasses. The second term,
which is wavelength-independent, is due to
10
larger defects. Kanamori (1987) suggested
that micron-sized particles, some of them
several microns in diameter, were mono-
ffi
•o
clinic ZrO 2 ; these particles have been iden-
tified by Raman microprobe analysis (Sa-
o kaguchi and Takahashi, 1987).
According to Day et al. (1987), the value
LU of C can be decreased by improving mate-
id 2 rials and processing. Analysis of the atten-
Rayleigh Scattering
uation in ZBLAN fibers made at BTRL
-3
10 have yielded values of D in the range of 3
to 10 dB/km. These values are of course a
104 function of fibre length because the larger
0.3 0.5 1 2 3 4 5 678
particles which give rise to wavelength-
WAVELENGTH (um )
independent scattering are randomly dis-
Figure 8-11. Low loss region for SiO2 glasses and two tributed along the fiber.
typical fluoride glasses, a ZrF4-based ZBLA and a
InF3-based BIZYT. Intrinsic absorption mechanisms
are considered, namely band gap, multiphonon ab- b) Absorption Loss
sorption, and Rayleigh scattering.
The absorption losses in fluoride glasses
are due to the intrinsic factors discussed
before and due to all the parasitic ab-
around 0.005 dB/km. Estimates for the sorbing impurities present in the glass.
Rayleigh scattering coefficient B are in the Absorption due to the hydroxyl group
range 0.14 to 0.70 dB/km, as discussed by OH ~ is potentially the most significant be-
different authors (Drexhage et al., 1987) cause its absorption coefficients are large.
and by Day et al. (1987). Adding the scat- According to Mitachi et al. (1987), the
tering and absorption contributions in the presence of 1 ppm of O H " introduces a
above equation leads to an estimate of loss of 3000 to 5000 dB/km at 2.9 jam. The
0.02dB/km for the intrisic total attenua- observed loss values at 2.9 |im in the best
tion of ZBLAN fibers at the wavelength fluoride glass optical fibers lie from 20 to
close to 2.5 |im. 100 dB/km, indicating that the OH con-
centration in these fibers is in the range of
Extrinsic Factors 2 to 10 ppb.
The transition metals Fe 2 + , Co 2 + , Ni 2 + ,
a) Scattering Loss
Cu 2 + are among the most deleterious im-
As mentioned before, is has been found purities, because their absorption regions
in many fluoride glasses that the extrinsic extend into the 2 to 3 jim region. The rare-
scattering is represented by the expression earth Pr 3 + , Nd 3 + , Sm 3+ , Eu 3 + , Tb 3 + and
a
ext = C A2 + D. The first term corresponds Dy 3 + are also among the most absorbing
to the MIE scattering and results from im- species in the mid I.R. region. Detailed ab-
perfections comparable in size to the wave- sorption spectra have been published by
length and originating from a partial devit- France et al. (1968) and Ohishi et al. (1981).
474 8 Halide Glasses

By melting under oxidizing conditions a The preform approach leads necessarily to


gas such as O 2 or NF 3 , the divalent Fe 2 + limited fiber lengths, which will require the
is converted into Fe 3 + which has no ab- development of low-loss splicing tech-
sorption in the near I.R. region. However, niques. In order to prepare ultralong fibers,
this operation stabilizes Cu 2 + , which re- a continuous fabrication process appears
mains the most absorbing cation in the to be very attractive. The so-called double
2.5 jim region. crucible technique, which is based on the
Among the rare-earths, Nd 3 + can be direct preparation of core/clad fibers from
particularly troublesome because it has an two concentric melts, is in principle the
absorption peak at 2.55 jim, exactly in the most promising. Since fluoride melts are
ultratransparency window. It is found as known to have very steep viscosity-tem-
the major contaminant of La 3 + in LaF3 perature curves, diameter control during
which is one of the constituents of the glass. fiber drawing requires precise control of
It has been calculated that loss introduced the melt temperatures.
by Nd 3 + at 2.55 ^im is a = 0.22(dB/km)pb. The major efforts conducted by Nippon
Telegraph Telephon (Japan), Naval Re-
search Laboratories (U.S.A.), and in
8.3.2.3 Fluoride Glass Fiber Preparation
British Telecommunication Research Lab-
Fluoride glasses are known to be prone oratories (U.K.) have led to continual im-
to devitrification, and fiber techniques pro- provement in the absorption losses, and
duction have to take this into account in values as low as 0.7 dB/km at 2.55 jim have
order to avoid the formation of microcrys- been obtained using traditional purifica-
tallites which have a drastic effect on scat- tion techniques. Figure 8-12 represents
tering loss. In order to keep the light inside typical transmission spectra for the best
the optical waveguide, when carrying the fluorozirconate glass fibers prepared in
optical signals over very long distances, the England, Japan, and the U.S.A. The BTRL
core must have a refractive index n slightly
superior to the clad. This is achieved by
modifying the chemical composition of 140
1
both glasses; typically a small amount of \NTT 3

:i
PbF2 increases n, while LiF does the in- t
» N
\
_ 2+ _ 2+ _ '
•t
I
E 100
verse. As Co Cr Ni Cu Fe If
Present fluoride glass fiber technology "*• \ -/' | p r 3 ; Tb 3+ 3+ 3+

relies strongly on the preform casting ap- CO NRL>c\


Nd Sm
T I/
' w / !
proach. In this approach, core melts are 3 V '
V /
directly cast into cladding tubes to form 20 > I:
V
waveguide preforms. Fluoride glass clad- Nil •if

ding tubes with uniform wall thickness can 0.5 1.5 2.5 3.5
be obtained by rotating this mold while WAVELENGTH (urn)
casting the cladding melt. The preforms are Figure 8-12. Typical transmission spectra for fluoride
then drawn into fiber near the glass soften- glass optical fibers. The data are from three different
research groups: NTT Japan, NRL USA, BTRL UK.
ing point, T=350°C, in order to avoid
Transition metals, rare-earth, and OH ~ are the most
crystallization. After drawing a preform of critical absorbing impurities. Also a continuous ab-
10 mm diameter and 20 cm length, the sorbing background is due to A independent scatter-
usual fiber diameters are about 150 jam. ing.
8.4 Fluoride Glasses: A new Host for Rare-Earth and Transition Metals 475

transmission curve is flat over a large research efforts, especially in chemical pu-
wavelength range and shows a minimum of rification. At the moment, the actual level
about 3dB/km for a 200 m fiber length. of transparency of fluoride glass optical
The NRL curve is for an unspecified length fibers is such that these new waveguides
and shows a minimum of 0.9 dB/km. NTT can be used in many short length devices.
data correspond to the lowest value, For example, for remote sensing and ther-
0.7 dB/km on a 30 m long fiber. mal imaging out to about 5 jum. Other pos-
According to France et al. (1987) a real- sible commercial devices include the cou-
istic total loss of 0.035 dB/km could be ex- pling between an Er 3 + YAG laser emitting
pected if the impurity levels were main- at 2.9 jum and a fluoride glass fiber for
tained in the range 0.1 to 5 parts per power delivery in surgical applications,
billion. Also, the extrinsic scattering loss, since water in tissues is very absorbent at
which seems to be due essentially to ZrO 2 this wavelength. Gas lasers, such as HF
microcrystallites (Takahashi, 1987), could emitting at 2.6jiim and DF emitting at
be significantly decreased by lowering the 3.8 jam, can also be used as power sources.
O 2 ~ impurity content. A 0.035 dB/km loss Low loss bulk optical components made of
value corresponds to a capability of re- fluoride glass may also be very useful for
peaterless information transmission over a prisms and lenses, operating in the mid
distance of 1500 km. I.R., as well as for optical windows with
Recent improvements of the surface of high damage thresholds for high energy
the glass by etching the preform rod have lasers such as HF.
been found to increase the strength of
fibers, as described recently by Schneider
et al. (1987). (See Chapter 13.) 8,4 Fluoride Glasses:
A key quantity in optical fiber communi- A new Host for Rare-Earth
cation is the pulse broadening associated
and Transition Metals
with the material dispersion, which is pro-
portional to d2n/dX2. The zero material
8.4.1 Active Optical Properties
dispersion wavelength, for most of the fluo-
ride glasses, is located around 1.7 (im, Active optical properties of fluoride
which is relatively far from the 2.6 jim ul- glasses have generated a great deal of inter-
tratransparency region. Fortunately, the est as well (see Chapter 12). Among the
slope of the dispersion curve, changes various families described earlier in this re-
slowly compared to SiO 2 , as described by view, the ZrF4-based and other multicom-
Bendow et al. (1981a). It has been demon- ponent heavy-metal fluoride glasses are
strated by France et al. (1987) and Taka- certainly the most attractive materials.
hashi (1987) that, in using a simple step Their relatively long wavelength I.R. edge,
index design, the dispersion characteristics their good stability, and their ability to eas-
of the fibers can be tuned to give zero dis- ily accommodate active rare-earth ions
persion at a 2.55 jim operating wavelength. make these glasses preferred candidates for
Among the potential uses for fluoride laser application. Except for a few studies
glass optical fibers, the realization of very dealing with the optical properties of diva-
long repeaterless telecommunications links lent europium (Shafer et al., 1979), tetra-
(for undersea systems, for example) is the valent uranium (Aliaga et al., 1978), and
most challenging and will need additional uranyl ions (Reisfeld et al., 1986 c), exten-
476 8 Halide Glasses

sive investigations have been carried out parison with crystals (see Chaps. 4 and 6).
on fundamental or applied spectroscopy of This results in inhomogeneous broadening
trivalent rare-earth and transition metal of absorption bands, each site having its
ions. Either bulk glasses or fibers are suit- own spectrum. This can be observed in the
able for practical applications. Fibers are absorption spectrum of Nd 3 + ions (Lucas
of special interest because of their flexibil- et al, 1978) where the bands have widths at
ity and compactness which allows for light half-maximum equal to a few hundreds of
systems with good concentration of the wavenumber. Among the various lines, at-
light and easy cooling of the medium for tention is directed to the 4 F 3/2 absorption
laser operation. This is especially impor- at 867 nm. This level gives rise to strong
tant for glasses whose thermal conductiv- emissions at 1.05 and 1.35 jim, as it will be
ity is lower than that for crystals. Besides discussed later on in this chapter. From the
these applications, luminescence is a reli- spectrum, it is obvious that the 4 F 3/2 level
able technique for analysis of optically should be excited via more efficient pump-
active impurities in fluoride glasses. Also, ing levels such as ( 4 F 5/2 , 2 H 9/2 ) at 796 nm,
fluorescence line narrowing is a useful ( 4 F 7/2 , 4 S 3/2 ) at 741 nm, or ( 4 G 5/2 , 2 G 7 / 2 ) at
tool for structural investigations on heavy 576 nm.
metal fluoride glasses and beryllium-based The ability for an absorption band to
fluoride glasses. efficiently excite the corresponding level is
quantitatively accounted for by its oscilla-
8.4.2 Absorption Spectra of Rare-Earth tor strength. For Ho 3 + and Er 3 + the posi-
and Transition Metal Ions tions of the excited states indicate that
emission, especially I.R. emission, should
8.4.2.1 Rare-Earth Ions
occur at quite a few levels. The 5 G 6 level
Absorption spectra of trivalent rare- of Ho 3 + and the 4 G 1 1 / 2 level of Er 3 + ex-
earth ions (R.E.) in heavy-metal fluoride hibit a high oscillator strength at 450 nm
glasses are well-known (Adam and Sibley, and 378 nm, respectively. This permits effi-
1985; Lucas et al., 1978; Ohishi and Taka- cient pumping for applications in the Vis-
hashi, 1985; Adam et al., 1987a; Alonso LR. range. In addition to the experimental
et al, 1988; Perry et al, 1981; Adam et al, studies, oscillator strengths may be investi-
1988; Ohera et al, 1988; Tanimura et al, gated as a function of three phenomeno-
1984; Shinn et al, 1983; Jorgensen et al, logical parameters Qt, with t = 2, 4, 6, us-
1982; Guery et al, 1988; Sanz et al, 1987; ing the Judd-Ofelt theory (Judd, 1962;
Yeh et al, 1986) except for radioactive Ofelt, 1962). These parameters are charac-
Pm 3 + and of course Lu 3 + which is opti- teristic of an ion-host combination. For a
cally inactive with its completely filled 4f- given ion, they vary slightly between fluo-
shell. A survey of all results will not be ride glasses. Reisfeld and Jorgensen (1987)
presented here. We have arbitrarily chosen pointed out that Q2 was an indicator of the
to emphasize only the optical properties of covalent character of bonding, higher Q2
Nd 3 + , Ho 3 + , and Er 3 + which can be con- corresponding to higher covalency.
sidered as being among the most interest-
ing ions with regard to their applications in
8.4.2.2 Transition Metal Ions
photoluminescence.
Glasses are well-known for having a Like rare-earth ions, the absorption
larger distribution of different sites in com- spectra of 3d transition metals (T.M.) have
8.4 Fluoride Glasses: A new Host for Rare-Earth and Transition Metals 477

been widely studied (Esnault et al., 1986; Because of its transition energies, Mn 2 +
Fonteneau et al, 1978; Ohishi et al, 1983; is, like Cr 3 + , often used as a sensitizer of
Reisfeld et al, 1986a; Feuerheim et al, rare-earth luminescence. Actually, Mn 2 +
1984; Suzuki et al, 1987; Poulain et al, absorption is very weak as reported by
1987), mainly in fluorozirconate glasses. 3d Suzuki etal. (1987) for ZBLA glass. The
ions are very sensitive to the crystal field highest experimental oscillator strength for
strength and therefore to the local environ- this ion is weak compared to transitions of
ment. This of course influences the spectro- Ni 2 + and Co 2 + ions, respectively. This can
scopic behavior of these ions as reported in be overcome by using fluoride glass hosts
the famous diagrams established by Ta- with ZnF2 as a major constituent, such as
nabe and Sugano (1954 a, b) for octahedral PZG glass (22mol% ZnF2) where Zn 2 +
crystal fields. Previous studies have shown ions are easily substituted by Mn 2 + , It has
that transition metal ions could reasonably been even experimentally shown that
be expected to occupy an octahedral-type BIZYT glass was more stable in the pres-
environment in fluorozirconate glasses, ence of MnF2 and valuable compositions
with crystal fields ranging from low to with up to 20mol% MnF2 could be ob-
medium, even though some discrepancies tained (Le Gall, 1988).
may occur. For example, Ti 3 + ions which, A number of papers deals with the opti-
under a reductive atmosphere, may be sta- cal absorption of other 3d ions in heavy
bilized in ZBLA glass by substitution for metal fluoride glasses. They are V3 +
Al 3+ ions: the absorption spectrum analy- (France et al, 1986; Fonteneau et al, 1978;
sis shows that Ti 3 + ions are not simply em- Ohishi etal, 1983), Fe 2 + (France etal,
bedded in pure octahedral symmetries, but 1986), Fe 3 + (Ohishi etal, 1983), Co 2 +
also in perturbed geometries such as mono- (France etal, 1986; Ohishi etal, 1983;
capped (coordination number CN = 7) and Suzuki etal, 1989; Poulain etal, 1977),
bicapped (CN = 8) octahedra (Esnault Ni 2 + (France etal, 1986; Ohishi etal,
etal, 1986). 1983; Reisfeld etal, 1986a; Suzuki etal,
The Cr 3 + ion is probably among the 1987) and Cu 2 + (France etal, 1986). In
most important active ions in spectros- summary, except for Cu 2 + , all ions were
copy, as a local probe for microcrystalliza- found to be in octahedral-type sites with
tion studies (Miniscalco et al, 1985) and as lower crystal fields compared to crystalline
an efficient pumping system for energy materials.
transfer application, to Nd 3 + for instance.
The analysis of the absorption spectrum of 8.4.3 Fluorescence Spectra of Rare-Earth
Cr 3 + ions in ZrF4-based glasses strongly and Transition Metal Ions
suggests that Cr 3 + ions are in an Oh-type
8.4.3.1 Radiative Emission
environment. The best fit to the energies
of Rare-Earth Ions
gives the crystal field and Racah parame-
ters (see Chap. 12) which are Dq = The wide range of transparency of fluo-
1531cm"1 and B = 721 cm" 1 in the pres- ride glasses makes them attractive materi-
ent case. These values correspond to low als for infrared luminescence (see Chap.
fields compared to crystals and can be in- 12). Emission spectra have been reported
terpreted as being due to a more open lat- in various glasses for almost every rare-
tice for the glass, leading to longer T M - F earth. Many ions such as Pr 3 + (Adam and
average bonds. Sibley, 1985; Eyal et al, 1985), Nd 3 + (Lu-
478 8 Halide Glasses

cas et al., 1978), Eu 3 + (Adam et al, 1987 a; about the same in both materials. The
Blanzat et al., 1980; Reisfeld et al., 1983), number of non-equivalent sites is certainly
Gd 3 + (Alonso et al., 1988), Tb 3 + (Perry small in heavy metal fluoride glasses, com-
etal., 1981), Dy 3 + (Adam et al., 1988b; pared to oxide glasses in general. This
Orera et al., 1988), Ho 3 + (Tanimura et al., arises from the specific structure of fluoride
1984; Reisfeld etal., 1985), Er 3 + (Shinn glasses where rare-earth ions are part of
etal., 1983) and Tm 3+ (Sanz etal., 1987) the framework and, as glass formers, are
have been studied in fluorozirconate-type in well-defined sites. Conversely, in oxide
glasses while only Ho 3 + (Eyal et al., 1987; glasses rare-earth ions are in modifier sites,
Adam etal, 1987b), Er 3 + (Eyal etal., that is in ill-defined sites. This is confirmed
1987a), Tm 3+ (Guery etal, 1988) and by the decay time measurements of the
Yb 3 + (Yeh et al, 1986) have been studied in emitting levels. Usually in glasses, because
(Ba, Zn, Th, Y)-based fluoride glasses. Also of the great number of non-equivalent
Reisfeld and coworkers (Jorgensen et al, sites, the decay curves are non-exponential,
1982) have reported luminescence of Er 3 + each type of site having its own time con-
ions in (Pb, Zn, Ga)-fluoride glasses. stant. In heavy metal fluoride glasses, the
The first two infrared emissions of Nd 3 + decays can generally be fitted to nearly sin-
ions in fluorozirconate glass are shown in gle exponentials with a ratio between the
Fig. 8-13. The 4 F 3 / 2 -» 4 I 1 1 / 2 transition is first and third e-folding times equal to 0.8-
found to peak at 1040 nm with an experi- 0.9 (Lucas etal., 1978; Adam etal., 1988;
mental lifetime of nearly 450 JIS. In that Tanimura et al., 1984; Shinn et al., 1983).
same figure, the optical spectrum for Nd 3 + The relatively large number of isolated
ions in NdZr 7 crystals is superimposed. It levels of Ho 3 + and Er 3 + ions yields rich
is important to note that the emission emission spectra ranging from near U.V. to
peaks for the glass are just as broad as mid I.R. In the visible range, the well-
they are for the crystal. This suggests that known intense green emission of these two
the Stark splitting of the levels involved is ions ( 5 S 2 , 5 F 4 ) -> 5 I 8 for Ho 3 + and 4 S 3 / 2 ->
4
I 1 5 / 2 for Er 3 + are reported to peak at
537 and 542 nm, respectively, in fluorozir-
io 3 cm~ 1 conate glasses. In the infrared region,
Ho 3 + ions exhibit four emissions at 1.2 jam
ANM
11. 3/2 (5I6-5I8), 1.38 Mm ( 5 S 2 + 5 F 4 ^ % ) ,
2.04 m ( I 7 ^ I 8 ) , and 3 ^m ( 5 I 6 ^ 5 I 7 ) .
5 5

The 2.04 jim emission is of particular inter-


1100
'11/2 est as it is located in a transparent window
1000 of the atmosphere. Even though that tran-
900
sition terminates on the 5 I 8 ground level,
9/2 laser action has been demonstrated in
800 Ho 3+ -doped fluorozirconate fibers at
NdFG-V room temperature (Brierley et al., 1986).
Figure 8-13. Emission spectra of Nd 3 + in two parent However, low-temperature absorption
fluoride matrices. NdFG is a 0.5 Nd 3 + doped fluoride measurements have shown that 5 I 8 was
glass of the ZBLA family. NdZrF7 is a crystalline made of two components in these glasses,
material containing Nd 3 + in a NdF8 polyhedron. The
emission bandwidth is the same in the glassy and separated by 230 cm" 1 . Er 3 + ions exhibit
crystalline materials. three I.R. emissions at 0.975 jam ( 4 In / 2 ->
8.4 Fluoride Glasses: A new Host for Rare-Earth and Transition Metals 479
4
1.52 {im L
13/2" • I15/2), and by one to four orders of magnitude when
4
2.78 pm ( I 1 1 / 2 - e have previ- compared with other glasses. In conse-
ously reported that the minimum loss of quence, fluorescence is more intense and
fluoride glass fibers could be reasonably occurs from a greater number of levels in
expected at 2.55 jim. At the moment, the heavy-metal fluoride glasses.
4
111/2 ->4113/2 emission of Er 3 + is the only This special feature is directly related to
one available in that region, for use with the fundamental vibration mode of the
solid state lasers. That wavelength would host. In fluorozirconate glasses, phonon
of course be better matched by using U 3 + energies are as low as 500 cm" 1 , compared
ions whose 4 I 11/2" I 9/2 transition peaks to 1000 cm" 1 in silicates. For a given en-
at nearly 2.5 jim. ergy gap, a greater number of phonons is
then required, leading to lower non-radia-
tive probabilities. The WMP=f(AE) curve
8.4.3.2 Non-Radiative Processes
for YAG crystals (Krupke, 1974) is also
in Rare-Earth Doped Glasses
shown in Fig. 8-14. It should be noted that
Another important parameter for evalu- WMP is even lower for the ZrF4-based glass
ating the lasing potentiality of a given tran- in the 2500-5000 cm" 1 region.
sition is the quantum efficiency rj: Energy transfer between ions of the same
nature causes a well-known phenomenon:
n = WK/{W^Wu^W^) (8-2)
where WR is the radiative rate and WMJ> and
WET are the multiphonon emission and en- 1OC
ergy transfer rates, respectively. The last
two quantities correspond to non-radiative
processes and have to be as small as possi-
ble in order to have a quantum coefficient
H\\\
LU
equal to or near unity.
The multiphonon emission rate varies
exponentially according to the following
empirical law:
<

M
*\ \ *\ \ \\\ \
en
WMP = Ce-«*E (8-3)
where C and a are constants for a given
host and AE is the energy gap between the o •ZBLA
emitting level and the next lower-lying o F-BERYLLATE
level. The evolution of WMP as a function of CL
H 1O
2 TELLURITE
AE is portrayed in Fig. 8-14 for ZrF4-based GERMANATE
SILICATE
glass (Adam and Sibley, 1985; Tanimura PHOSPHATE
et al., 1984; Shinn et al, 1983), BeF2-based YAG
\ \
glasses (Layne and Weber, 1977), and vari- 10 I L
2 3 4
ous oxide glasses (Yeh et al., 1987; Layne ENERGY GAP (1O 3 cnT 1 )
et al., 1977; Reisfeld and Eyal, 1985). As far
Figure 8-14. Multiphonon emission rate, namely heat
as the quantum efficiency is concerned, the dissipation by phonon relaxation for different glass
superiority of fluorozirconate glass is obvi- matrices doped with rare-earth materials. The YAG
ous with multiphonon emission rates lower crystal is also mentioned for comparison.
480 8 Halide Glasses

fluorescence quenching. This occurs when 8.4.3.3 Multidoped Fluoride Glasses


ion-ion interactions become non-negligi-
ble, that is, when rare-earth concentration While energy transfer between ions of
is around 1 mol%, in general. However, a the same nature is usually troublesome, en-
peculiar behavior has been observed for ergy transfer between different species can
the Ho 3 + - 5 I 7 - » 5 I 8 emission at nearly be very useful in improving the pumping
2jim (Adam et al., 1987); this lifetime is efficiency of a given optical system. Sensi-
reported in Fig. 8-15 as a function of con- tized luminescence of rare-earth ions has
centration in various heavy-metal fluoride been investigated in R.E.-R.E. and T.M.-
glasses. Examination of Fig. 8-15 shows R.E systems. The transfer efficiency de-
that there is less energy transfer in BIZYT pends directly on the emission and absorp-
glass than in ZBLA and less in ZBLA than tion abilities of sensitizer and activator
in BATY glass. This is explained as being ions, respectively. The knowledge of emis-
due to a perturbation effect of Al3 + ions on sion properties of 3d ions is necessary in
Ho 3 + sites. From that same figure, it is to this case and has generated a number of
be noted that no concentration quenching studies, especially dealing with Mn 2 +
is observed until 5 mol% for Ho 3 + -doped (Feuerhelm et al., 1984; Suzuki et al., 1979;
BIZYT glass. This makes this glass a LeGall, 1988; Jorgensen et al., 1986) and
promising material for luminescence appli- Cr 3 + (LeGall, 1988) ions. The 4 T l g ^ 6 A l g
cations in the infrared (Adam et al., 1988 a). emission of Mn 2 + is observable at room
temperature in fluoride glasses, rendering
sensitization possible at that temperature.
16 The peak wavelength is very sensitive to
I 7 Level BATY Mn 2 + concentration (LeGall, 1988; Jor-
12 T=295K
gensen et al., 1986). High concentration
8 causes a red shift of the band due to a
4 change of the average local symmetry. Jor-
gensen et al. (1986) pointed out that Mn 2 +
E O
w
16 ions are mainly distributed in approxi-
ZBLA
mately octahedral sites, a non-negligible
|±j 12
part is likely embedded in 7 or even 6 (non-
H B
octahedral)-coordinated geometries. For
KH 4 =14.9ms instance, the 4 T l g -> 6 A l g emission peaks, at
-J o 568 nm in BIZYT: Mn 2 + (2 mol%) and at
602 nm in the 5%-doped glass. According
16
to these values, Mn 2 + ion is suitable for
12 BIZYT - sensitizing the 4 F 3/2 emissions of Nd 3 + .
8 M n 2 + - > N d 3 + transfer has been investi-
'=15.8ms
gated in PZG (Reisfeld et al., 1986d),
BIZYT (LeGall, 1988) and ZBLA glasses
O 2 4 6 8 10
(Jorgensen et al., 1986). The transfer effi-
CONCENTRATION (1O 2 O cm~ 3 )
ciency was found to be as high as 0.94
Figure 8-15. Lifetime of the Ho 3 + emission 5 I 7 -> 5 I 8
for PZG glass containing 24 and 2 mol%
versus concentration in three different fluoride glass
matrices: BATY is an AlF3-based glass, ZBLA is of MnF2 and NdF 3 , respectively. Energy
based on ZrF4, and BIZYT contains mainly InF 3 . transfer from Mn 2 + to Tm3 + ions has been
8.4 Fluoride Glasses: A new Host for Rare-Earth and Transition Metals 481

observed in that same glass (Eyal et al, Tm 3+ ) (Yeh et al, 1988; Yeh etal, 1989)
1987 b) with a 0.95 efficiency. and (Er3 + -Tm 3 + ) (Yeh et al.) systems and
In contrast to Mn 2 + , Cr 3 + ions do not also for Er 3 + ions alone (Yeh et al.; Okada
emit at room temperature because when et al, 1988; Quimby, 1989). Quimby et al.
the 4 T 4 is excited the related vibronic levels (1987) have determined the up-conversion
are thermally populated at room tempera- efficiency of infrared light ( = 1.0 |im) into
ture. green light ( = 0.55 |im) for the (Yb3 + -
R.E.-R.E. systems are of special interest Er 3 + ) combination in (Th, Zn, Lu)-based
because they allow direct sensitization of fluoride glasses. A very important result
I.R. emitting levels, compared to Cr 3 + and is that the efficiency (lxlO~ 3 ) is found
Mn 2 + in which the first excited states are to be of the same order of magnitude as
located in the visible range. Depending on that for crystalline materials such as CaF2
the purpose, combinations of Ho 3 + , Er 3 + , (2.1 x 10 ~3) and four orders of magnitude
Tm3 + , and Yb 3 + ions have been studied higher than that for silicate (2x 10"7) or
(Eyal et al., 1987 a; Yeh et al, 1989; Adam phosphate (6 x 10 ~8) glasses. Heavy metal
et al, 1987; Rubin et al, 1987; Moine et al, fluoride glasses appear to be a very good
1988) as well as N d 3 + - > Y b 3 + energy compromise that holds the good optical
transfer (Eyal et al, 1986). As pointed out efficiency of crystals and easy preparation
before, the 5 I 7 -» 5 I 8 emission of H o 3 + at of glasses permitting the elaboration of the
2 jim is quite interesting. Efficient sensitiza- bulk of the fiber optical system.
tion of Ho 3 + could be achieved in heavy
metal fluoride glasses by the use of the ap- 8.4.4 Interest of Rare-Earth
propriate concentration of Er 3 + or Yb 3 + Spectroscopy in Fluoride Glasses
ions. Yeh et al. recently reported energy
transfer between Er 3 + and Tm 3+ in 8.4.4.1 Analysis of Impurities
BIZYT-type fluoride glasses. Tm 3+ ions by Photoluminescence
act as quenching centers for the green lu- While optical properties of rare-earth
minescence of the Er 3 + 4 S 3 / 2 -• 4Ii5/2 tran- and transition metal ions are of great inter-
sition. Unfortunately, transfer from 3 H 4 est with regard to laser applications, the
(Tm 3+ ) to 4 I 9 / 2 (Er 3+ ) that could enhance optical properties of these elements are un-
the Er 3 + - 4 I 1 1 / 2 -• 4 I 1 3 / 2 emission at nearly desirable for ultralow loss fiber communi-
2.8 jLim is not observed. cations. 3d ion and rare-earth ion analysis
can be successfully carried out by photo-
luminescence measurements (Miniscalco
8.4.3.4 Up-Conversion or Photon Addition
and Thompson, 1986; Freitas, 1987). In
in Fluoride Glasses
particular for rare-earth ions, the oscillator
The conversion of infrared light to visi- strengths of the transitions are lower and
ble light has received special attention in the absorption spectra are more compli-
view of applications for I.R.-detectors and cated making photoluminescence a power-
improved visible sources. Two-photon up- ful tool. Ohishi et al. (1986) for instance
conversion processes have been demon- have determined a Pr 3 + impurity content
strated in heavy metal fluoride glasses at of 25 ppb in a fluorozirconate optical fiber
room temperature for the (Yb3 + - E r 3 + ) by using this method, and Freitas et al.
(Yeh etal, 1987; Quimby et al, 1987; (1988) a Nd 3 + content of 40 ppb in similar
Quimby, 1988; Okada et al, 1988), (Yb3 + - conditions.
482 8 Halide Glasses

8.4.4.2 Crystallization bonds and larger interatomic distances


and Structure Investigations which induce smaller electron-lattice in-
teractions in the fluoride host.
The luminescence of local probes such as A number of studies have been devoted
Cr 3 + , Pr 3 + , Nd 3 + , or Eu 3 + ions is an ef- to the structure of fluoroberyllate glasses
ficient technique for crystallization and (Brecher et al., 1978; Brecher and Risberg,
structure investigations. Miniscalco et al. 1980; Weber and Brawer, 1982). Like fluo-
(1985) have studied the evolution of the rozirconates, they exhibit narrower ab-
Cr 3 + emission in fluorozirconate glasses as sorption or emission lines compared to ox-
a function of heat treatment. They found ide glasses, which means also fewer types of
two crystalline phases in devitrified sam- non-equivalent sites. Conversely, the local
ples: j8-BaZrF6 for samples at 375 °C and environment of rare-earth ions is found to
a-BaZrF6 for higher-temperature treat- be a 9-fold coordinated site in fluoroberyl-
ment (426 °C). lates.
By use of the 1 D 2 -> 3 H 4 emission of
Pr 3 + , Ferrari et al. (1988) have shown the
presence of two micro-crystalline species 8.4.4.3 Temperature Measurements
in a fluorozirconate glass sample heated by Optical Means
above Tg. This suggests that Pr 3 + ions are
distributed in two main families of sites in Thermalization effects in emission or ab-
the glass. This finding confirms the results sorption spectra of rare-earth ions are well-
obtained for Eu 3 + -doped fluorozirconate known phenomena and have been widely
glass by fluorescence line narrowing described in heavy metal fluoride glasses
(F.L.N.) (Adam et al., 1987 a). The study by (Adam and Sibley, 1985; Shinn et al., 1983;
F.L.N. of transitions from the 5 D 0 singlet Guery, 1988). The process for the (7F0, 7 FJ
state clearly shows emissions from two -> 7 F 6 absorption of Eu 3 + is given by
different types of sites. Comparison with Ohishi and Takahashi, 1986. At 4K, only
spectroscopic data obtained for crystals, the 7 F 0 -> 7 F 6 transition occurs. When tem-
EuF3 (coordination number CN = 9) and perature increases, the 1F1 level is ther-
EuZrF7 (CN = 8), indicates that the two mally populated according to Boltzmann's
types of sites in the glass are likely to derive distribution law and the 7 F 1 -• 7 F 6 transi-
from the 8-coordinated geometry of rare- tion shows up accordingly. Thus, the inten-
earth sites in EuZrF 7 . Even though the sity ratio between the two transitions is
5
D 0 -> 7 F 0 transition is forbidden (J = 0 -» directly related to the temperature. The
-> J' = 0), one can observe it around 17 300 measurements accuracy can be modulated
cm" 1 in some glasses. Its one-component by varying either the rare-earth concentra-
structure (initial and final states are singlet) tion or the optical path length. With the
makes that transition very useful for struc- above system, accuracy of 0.5 K in the 7 7 -
tural investigations. F.L.N. experiments 150 K temperature range could be achieved.
again have shown that the 5 D 0 -» 7 F 0 ho-
mogeneous line width is smaller in ZBLA
glasses compared with silicate glasses 8.4.4.4 Lasers and Fiber Lasers
(Durville et al., 1985). This is directly re-
lated to the respective structures and is ex- The goal of most of the studies reported
plained as being due to weaker chemical above is to evaluate the potentially for
8.5 Tellurium Halide Glasses (TeX Glasses): New Materials for Low Loss Infrared Fibers 483

lasers of rare-earth-doped heavy-metal flu- 8.5 Tellurium Halide Glasses


oride glasses (Reisfeld et al., 1986 b). Laser (TeX Glasses): new Materials
action in multimode fluorozirconate fibers for Low Loss Infrared Fibers
has been effectively obtained for several in-
frared transitions such as the 1.05 and
8.5.1 Optical Characterization
1.3 mm emissions of Nd 3 + (Brierley and
France, 1987; Brierley and Millar, 1988), As described before, the TeX glasses
the 1.38 and 2.08 mm emissions of Ho 3 + have their multiphonon edge located in the
(Brierley et al., 1988) and the 2.71 and 20 |im region while the band gap absorp-
1.00 mm emission of Er 3 + (Allain et al., tion mechanisms start around 1 jim. In
1988). These results show the feasibility of taking into account these two basic intrin-
fluorozirconate fiber lasers. As already sug- sic factors of optical loss it can be seen from
gested by the much lower threshold ob- Fig. 8-16 that the low-loss region is situ-
tained for Nd 3 + ions by Brierley and ated in the 8-12 jim band. The V-shaped
France (1987) and Brierley et al. (1988) curve represented in Fig. 8-16 has been de-
compared to that of Allain et al. (1988), termined for the glass Te4Se3Br3, which is
further technical improvements will un- a very stable glass, versus devitrification
doubtedly be achieved in that field. These and moisture or water corrosion. For this
are, for instance, the optimization of rare- glass the lowest attenuation is around
earth concentrations and the reduction of 11 jim and estimated to be close to 10 dB/
fiber core diameter taking advantage of the km. This family of vitreous materials is the
optical properties of single-mode fibers. only class of stable glasses showing so high
Lasing operation for the Er 3 + -2.78mm a transparency in this strategic atmo-
emission has also been reported in bulk spheric window from 8-12 \xm and at the
heavy metal fluoride glasses (Pollack et al., CO 2 laser wavelength peaking at 10.6 jim.
1988). From that study, it appears that
very good optical quality is a more critical 8.5.2 Optical Fibers Operating
issue in bulk lasers than in fiber lasers. Between 3 and 14 fim
Monoindex optical fibers can be pre-
pared easily from TeX glasses using either

Wavelength (jim)
10 5 4 3

e
o Figure 8-16. Low loss region for
the TeX glass Te4Se3Br3. Lowest
attenuations are expected in
8-12 Jim region.
2000 4000 6000 8000
Wavenumber (cm"1)
484 8 Halide Glasses

the rod or crucible method (Lucas et al., 8.6 Stability of Halide Glasses
1989). The drawing temperature is around against Chemical Attack
130°C depending on the composition of and Devitrification
the glass and the diameter of the fiber usu-
ally ranges from 100 to 300 jim.
Owing to their technological interest,
Figure 8-17 shows the optical loss curve
only the heavy metal fluoride glasses have
of a fiber having the composition Te 3 Se 4 I 3 .
been deeply investigated in respect to their
tendency to be corroded by moisture or
other chemical reagents. Also, special ef-
11 -
forts have been made in order to under-
stand the devitrification mechanisms in
Attenuation (dB/m)

n Te3Se4l3 fiber
9- these exotic glasses.

7" 8.6.1 Chemical Durability

5" First it must be noted that all the chlo-


ride, bromide, and iodide glasses, except
3- the TeX glasses are strongly corroded by
e> 7 8 9 1 0 1 1 1 2 13 moisture and that this hygroscopicity has
W a v e l e n g t h (jLim) limited the interest in them as optical mate-
rials.
Figure 8-17. Transmission spectra of a TeX glass opti-
cal fiber.
Fluoride glasses are strongly resistant to
corroding agents such as F 2 , HF, and UF6
gases. In considering their optical trans-
parency and good resistance to corrosion,
they are ideal materials for photochemical
The attenuation spectrum shows that the reactors which contain these aggressive
low loss region is, as expected, in the 8 - reagents.
12|im region and that the loss is domi- These materials are not hygroscopic and
nated by X independent scattering due to can stay in the normal laboratory atmo-
the imperfections of the fibers. Bubbles and sphere without any attack on the surface.
fluctuations in diameter are the main rea- Nevertheless, the water molecule, H 2 O, re-
sons of loss and explain the difference be- acts with fluoride glass and the corrosion
tween expected and experimental values. mechanisms depend on the temperature
Due to the extreme hygroscopicity of the and if the water is a liquid or a vapour.
other chloride, bromide and iodide glasses, When a piece of glass is immersed in
it has never been possible to draw fibers water, the corrosion kinetics depend on the
from those materials and TeX glasses are pH; under acidic conditions, the proton
the only vitreous heavy halide materials H + reacts rapidly with the F~ ions of the
drawn into optical fibers. These new wave- glass to form HF, the corresponding OH ~
guides are very promising materials for takes the place of the F~ in the structure;
carrying the CO 2 laser light to targets for at the same time, the modifier cations such
laser surgery and industrial operations as Ba 2+ or Na + diffuse into the solution.
such as cutting, welding, surface treatment, According to Simmons and Simmons
etc. (1986), the total mechanism leads to a dis-
8.6 Stability of Halide Glasses against Chemical Attack and Devitrification 485

solution of the matrix with a very fast mi- 8.6.2 Devitrification of Fluoride Glasses
gration of certain species such as Li + , Na + ,
As discussed by Moynihan and co-
Al 3+ into the solution. The direct conse-
workers (Moynihan, 1987; Chrichton et al.,
quence is that the ZrF4-based glasses have
1987), one of the major problems encoun-
chemical durability in non-basic solutions
tered in the development of heavy metal
comparable to the poorest silicates. The
fluoride glass has been the tendency for the
direct result of these chemical modifica-
glasses to devitrify above the glass transi-
tions is the devitrification of the corroded
tion temperature. Also, during the cooling
surface which crystallizes and forms an
process of the melt, a critical cooling rate is
opaque film on the surface. In basic solu-
necessary to avoid nucleation (Esnault-
tions, the stability of the glass is much
Grosdemouge et al., 1985) and then growth
higher and some compositions could stay
of the crystallites (Bonsai et al., 1985).
in these conditions for a few weeks without
apparent corrosion. The main feature illustrating the special
thermal behaviour of fluoride glasses is the
The corrosion by H 2 O vapour is quite
temperature dependence of the viscosity
different (Loehr et al., 1987); depending on
which is represented in Fig. 8-18. It is clear
the composition, it usually starts just be-
that there is a large gap between the high-
low the glass temperature around 300 °C.
temperature viscosity data collected in the
The mechanism of corrosion is illustrated
melt (Hu and Mackenzie, 1983) and the
by the following reaction:
highly viscous zone just above Tg. This sit-
ME, (glass) 4- y H 2 O (vapour) -> /g_^ uation is due in part to the tendency of
-> MF,_ y OH^ (glass) + y HF (vapour) these melts to crystallize mainly because
the viscosity is only a few dPa s at tem-
This attack becomes significant when the peratures significantly below the liquidus
temperature increases and is visually easy allowing relatively high mobility of the
to detect when a fluoride glass melt is
treated in a normal atmosphere due to the
formation of white fumes. The result of this
corrosion is the presence of a strong OH T(° C)
absorption peak at 2.9 jim in the glass and 900 700 500 400 300
the potential formation of oxides playing
the role of nucleation agents according to
the reaction:
2OH O2 +H.O/' (8-5)
The practical effect of this corrosion
phenomenon leading to hydroxyl and then
oxide formation, is the risk of nucleation
and crystallization originating from the 0.001 0.0014 0.0018
surface; consequently the only way to pre-
pare good optical glasses is to operate in a Figure 8-18. Viscosity versus temperature for two dif-
dry glove box. ferent fluoride glasses ZBLA and ZBLAN. Experi-
mental points are missing in the middle of the dia-
gram due to crystallization on cooling TXC or
heating TXH.
486 8 Halide Glasses

ions for nucleation and crystallization pro- 8.7.1 Preparation of Fluoride Glasses
cesses.
Figure 8-18 is a comparison of two good The conventional route for preparing
technical glasses: fluoride glasses is the melting of the start-
1) ZBLA with the composition ing fluorides into an inert atmosphere us-
Zr 55 Ba 35 La 6 Al 4 and ing vitreous carbon, gold, or platinum
2) ZBLAN with the composition crucibles. The liquidus temperature for
Zr 55 Ba 17 La 6 Al 4 Na 18 . heavy metal fluoride glasses is around 550
The second has been proven to be more to 650 °C, and then heating until 800 to
resistant to devitrification and is one of the 950 °C is needed to obtain an homoge-
best candidates for fibre drawing. This in- neous melt.
teresting behaviour is explained by an in- Another convenient way to prepare the
terdiffusion barrier to crystallization due melt is the ammonium fluoride route using
to the competition between two crystalline NH 4 FHF which easily converts oxides in
forms. Indeed, it has been noticed that a fluorides. The conversion reaction takes
partial substitution of the modifier cation place at temperatures around 300 to 400 °C
Ba2 + by Na + cations introduces a compe- and an excess of ammonium fluoride is
tition between sodium fluorozirconate and needed to completely transform the oxides
barium fluorozirconate formation during in a mixture of metallic ammonium fluo-
the crystallization process and conse- rides which are then decomposed by heat-
quently delays the devitrification phenom- ing at 800 °C. This treatment eliminates the
ena. excess of NH 4 FHF and produces a melt
This observation appears to be a kind of which is poured in preheated brass moulds.
illustration of the so-called "confusion The glasses are then annealed at a temper-
principle" and could show that one route ature close to Tg.
to finding fluoride glasses compositions As mentioned before, the development
more stable against crystallization may be of high optical quality optics or optical fi-
to incorporate into the melt additional bres is governed by the production of high-
components which will inhibit the first purity materials where one must avoid the
crystalline species formation. presence of transition metal, rare-earth,
complex anions such as OH, SO 4 ~, P O | ~ ,
... which absorb in the optical window of
8.7 Preparation of Fluoride Glasses fluoride glasses.
and some Physical Properties Sublimation of volatile fluoride, such as
ZrF 4 , as well as solvent extractions are the
The interest in fluoride glasses is mainly most common techniques used for purify-
related to their passive or active optical ing the starting fluorides from the most
properties and in both cases the search for poisonous absorbing cations such as Fe 2 + ,
materials having excellent optical quality is Cu 2 + , Co 2 + , Ni 2 + , Nd 3 + , Ce 3 + , Pr 3 + . It
essential. The preparation route then be- must be noted that 1 ppm of these impuri-
comes a key factor especially when ultra ties leads to parasitic absorption in the
pure glass is the ultimate goal. This con- range of 10 to 100 dB/km and that the tol-
straint is less critical for some physical in- erated level of contamination for reaching
vestigations, such as electrical and mag- the ultimate transparency values will have
netic properties. to be at the part per billions level.
8.7 Preparation of Fluoride Glasses and some Physical Properties 487

Purification based on chemical vapour 8.7.2 Magnetic Properties


deposition also seems to be a solution for of Fluoride Glasses
separating transition metals. The vapour
pressure of ZrCl 4 and ZrBr 4 is, for in- Fluoride glasses offer unique opportuni-
stance, a few orders of magnitude higher ties to study the magnetic properties of
than the transition metal equivalents. amorphous disordered systems because
Their conversion in ZrF 4 through the va- they exhibit a large range of glass composi-
pour state via a fluorinating agent is an tions, high atomic concentrations, and var-
elegant way of producing very pure start- ious associations of magnetic ions belong-
ing materials (Folweiller and Guenther, ing either to the 3d or 4f series. These
1985). properties have been essentially investi-
The natural impurity of the fluoride ma- gated by Dupas and co-workers (Dupas
terial is OH~ due to hydrolysis with HF et al., 1981) on many FG compositions
formation. In order to decrease the level of containing either high concentrations of
OH" which introduces a large absorption magnetic lanthanides or 3d metals such
band in the middle of the optical window, as iron or a combination of both species.
a "reactive atmosphere processing" (RAP) As an example, we shall select the glass
technique has been developed, initially by PbMnFeF 7 belonging to the 3d metal sys-
Robinson (1985). A gaseous atmosphere, tem PbF 2 /MnF 2 /FeF 3 and a rare-earth
such as CC14, SF6, NF 3 , CS 2 used above rich material with the composition 20 BaF2,
the melt helps the substitution of OH ~ and 30 H0F3, 45 ZnF 2 . Most of these magnetic
O 2 ~ impurities by Cl~, S 2 ~, etc. An NF 3 glasses are usually not resistant to devitrifi-
atmosphere also maintains an oxidizing cation and need to be obtained by quench-
situation above the melt which allows iron ing.
impurities to be retained in the trivalent The magnetic susceptibility of doped flu-
non-infrared absorbing Fe 3 + state. oride glasses follows a Curie-Weiss law over
It must be noted that an O2~ impurity a wide range of temperature. These systems
in fluoride glasses has two effects: it modi- exhibit very low values of the Curie-Weiss
fies the multiphonon absorption mecha- temperature (0 ~ 100 K) and thus evidence
nisms by the formation of M - O vibra- of antiferromagnetic interactions.
tional modes which introduce shoulders in At low temperatures, a cusp occurs in
the multiphonon region; depending on the the thermal variation of the a.c. suscepti-
degree of contamination, O 2 ~ could con- bility, indicating the onset of spin-glass
tribute to the formation of ZrO 2 crystallite ordering. The spin-freezing temperature,
particles having a high lattice energy and Tf = 10 K is remarkably high for the
producing a very poor effect on the Ray- glass PbFeMnF 7 which contains large
leigh scattering factor even if the particles amounts of 3d 5 cations Fe 3 + and Mn 2 + ,
are of the 0.2 jam range size (Takahashi, compared to the Ho 3+ -containing glass
1987). Using the RAP technique for de- where Tf ^ 1 K.
creasing the oxygen content in glasses is Many investigations have been con-
consequently justified especially for lower- ducted on this type of magnetic material in
ing the scattering loss mechanism in long- order to see the effect of metallic substitu-
distance repeaterless optical fiber for tele- tions on the properties and to clarify the
communication. nature of the spin-glass interactions in
these insulating materials (see also Chap. 6).
488 8 Halide Glasses

8.7.3 Electrical Properties (d) the activation energy is very depen-


of Fluoride Glasses dent on the composition and is in the range
E = 0.66 to 0.89 eV.
Electrical investigations on fluoride Kawamoto and Nohara (1985) con-
glasses have been initiated by Ravaine firmed these results and Inoue and Yasui
(1985). They concluded that the main fea- (1987) have proposed a conductivity mech-
tures of the electrical behaviour of this new anism from molecular dynamics simula-
vitreous materials were that: tions which shows that the dominant fac-
(a) as expected, they are very poor elec- tor of the conduction is due to the migra-
tronic conductors taking into account the tion of the non-bridging fluorine ions. The
very electronegative character of the fluo- fluorine mobility can be explained by the
rine atoms; plurality of the ZrFn polyhedra (n = 6, 7, 8)
(b) the conductivity measured on many in the glass, as discussed in the section on
samples and compositions is in the range structure. This situation can be compared
of 1 0 " 6 Q - 1 c m " 1 at200°C; to the mixed valence effect in electronic
(c) the conductivity mechanism is only semiconductors (see Chap. 7).
due to F~ ion mobility which gives to these Figure 8-19 shows the conductivity-tem-
glasses solid electrolyte properties and perature diagram for different crystalline
makes them candidates for a solid-state and vitreous fluoride conductors. It ap-
battery involving F2 or derivatives at one pears that the conductivities of all fluoride
electrode; glass compositions are located in the same
order of magnitude, approximately be-
tween the very good fluorine conductors
such as PbSnF4 and the poor fluorine con-
T(°C) ductors such as CaF 2 .
250 150 100 50

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9 Metallic Glasses
Robert W. Cahn

Department of Materials Science and Metallurgy, University of Cambridge,


Cambridge, U.K.

List of Symbols and Abbreviations 495


9.1 Introduction 496
9.1.1 Quenching from the Vapor 496
9.1.2 The Origins of Quenching from the Liquid State 497
9.1.3 Treatment of Metallic Glasses in the Series 498
9.2 Methods of Making Metallic Glasses and Amorphous Alloys 499
9.2.1 Melt-Quenching 499
9.2.2 Vapor-Quenching 500
9.2.3 Electrolytic Deposition 501
9.2.4 Ion Implantation and Ion Mixing 502
9.2.5 Amorphization by Irradiation 502
9.2.6 Amorphization by Interdiffusion and Reaction 503
9.2.7 Mechanically Aided or Induced Amorphization 506
9.2.8 Amorphization at High Pressure 507
9.2.9 Composition Ranges of Glass Formation and Glass Structures
for Different Preparation Techniques 507
9.3 Amorphizable Alloy Systems 508
9.3.1 Favorable Combinations of Metals 508
9.3.2 Composition Ranges for Glass Formation 510
9.3.3 Criteria for Glass Formation 510
9.3.4 The Special Case of Silicon 517
9.4 Diffusion, Relaxation and Crystallization 518
9.4.1 Diffusion 518
9.4.2 Relaxation 521
9.4.3 Thermal Embrittlement 526
9.4.4 Relaxation of Magnetic and Elastic Properties 528
9.4.5 Crystallization 530
9.5 Chemical Properties 535
9.5.1 Corrosion Resistance 535
9.5.2 Heterogeneous Catalysis and Electrocatalysis 536
9.6 Applications 536
9.6.1 Magnetic Applications 537
9.6.2 Brazing Foils 538
9.6.3 Mechanical Properties 539
9.6.4 Chemical Properties 540

Materials Science and Technology


Copyright © WILEY-VCH Verlag GmbH & Co KGaA. Allrightsreserved.
494 9 Metallic Glasses

9.6.5 Diffusion Barriers 542


9.6.6 Metallic Precursors for Devitrification 542
9.7 Acknowledgement 543
9.8 References 543
List of Symbols and Abbreviations 495

List of Symbols and Abbreviations


B magnetic flux density
b characteristic distance
c#m minimum solute concentration of element B
D diffusion constant
E Young's modulus
G(r) total reduced atomic pair radial distribution
H magnetic field strength
HLY large-atom hole-formation enthalpy
Hsy small-atom hole-formation enthalpy
KP first peak of the X-ray scattering curve
k Boltzmann constant
kF fc-vector of the Fermi energy
Rc critical quenching rate
r interatomic distance
T temperature
To temperature at which two phases of identical composition have equal free
energies
TBD ductile-to-brittle transition temperature
Tf thermodynamic freezing temperature
Tg glass transition temperature
7^° ideal freezing temperature
Ts limiting glass transition temperature from entropy crisis models
Tx, Tcryst crystallization temperature
7^ limiting glass transition temperature from free volume models
t time
vA, vB atomic volumes
g strain rate
rj viscosity
a stress
CALPHAD calculation of phase diagrams
CSRO chemical short-range order
DSC differential scanning calorimeter or calorimetry
GFA glass forming ability
SRO short-range order
SSAR solid-state amorphization reaction
TEM transmission electron microscopy
TSRO topological short-range order
496 9 Metallic Glasses

9.1 Introduction measurements). Their papers (Buckel,


1954; Buckel and Hilsch, 1952,1954,1956)
A solid alloy with a liquid-like atomic have become classics. They believed, from
arrangement is called a metallic glass, or electron diffraction findings, that their
alternatively an amorphous (metallic) al- films were ultrafine-grained, and they also
loy. A glass is, strictly speaking, a liquid found that the normal, very slight solubil-
which has been cooled into a state of rigid- ity of Cu in Sn could be extended beyond
ity without crystallizing, while a material 20 at.%, and that of Bi in Sn to 45 at.%. A
with a similar structure made by some pro- little later, it had become clear that several
cess other than cooling is properly called of the films originally believed to be ultra-
"amorphous" rather than "glassy". This fine-grained were in fact amorphous: this
fine distinction, which is not always ob- was true of Bi, Ga and Sn-Cu.
served, will be retained here. Very few pure Buckel and Hilsch had thus discovered,
metals can be made amorphous, so the use before the first researches on rapid quench-
of the word "alloy" is mostly appropriate ing from the melt were performed, two of
in this context. Unlike the production of, the key features of rapid quenching: the
say, an oxide glass, which can be accom- extension of solid solubility and vitrifica-
plished by very slow cooling of a siliceous tion. Curiously, there is still today dis-
melt, the making of a metallic glass by sim- agreement whether the Bi films made by
ple cooling requires very rapid quenching Buckel and Hilsch's method were truly
of an alloy melt: with two known excep- amorphous or only microcrystalline. Thus
tions, a minimum cooling rate of about Comberg et al. (1975) claimed, on the basis
103 K~ x is required, and minimum rates of of Hall effect measurements in particular,
104 to 106 K " 1 are common (see Chap. 2). that vapor-quenched bismuth is in fact mi-
crocrystalline, and the issue was further
discussed in a review, by Bergmann (1976),
9.1.1 Quenching from the Vapor of amorphous superconductivity. Berg-
The earliest observations of amorphous mann also describes experiments which
alloys did not involve starting with a liquid showed that other metals besides Sn, in-
alloy, but were made by physicists who cluding Pb, In and Tl, could be forced into
used thermal evaporation to prepare metal the amorphous state by co-depositing
films intended for the study of supercon- them with 10-20 at.% of a second compo-
ducting properties. The condensation of a nent. Ge (Haug et al., 1975) and Sb (Muller
metallic vapor on a cold substrate is func- et al., 1975) were made amorphous only by
tionally equivalent to an ultrarapid quench coevaporating them with a high concentra-
from the melt. In the 1930s, a German tion of solute (e.g., 50 at.% Au); this sug-
physicist, Kramer (1934, 1937) claimed to gests that Kramer's prewar claim to have
have generated amorphous Sb by this ap- amorphized pure Sb should be regarded as
proach; he was one of the early users of suspect. - The special case of amorphous Si
electron diffraction in support of this re- will be discussed later in this chapter.
search. Much later, Buckel and Hilsch in The continuing debate between those
Gottingen evaporated metals such as Bi, who believe that Bi films made by the
Ga and Sn and Sn-Cu alloys on to sub- Buckel method are amorphous and those
strates held at 4 K (because they were pre- who regard them as microcrystalline is an
paring their films for superconductivity echo of a long-standing disagreement of
9.1 Introduction 497

this kind, most vigorous in the 1970s, con- ogy, is universally regarded as the father of
cerning a number of supposed metallic rapid quenching from the liquid state. He
glasses. A good discussion of this type is to was not the first to use such methods, but
be found in a paper by Dixmier and earlier innovators were interested only in
Guinier (1970): these authors examined using rapid quenching as a production
two alloys, P t - C and N i - P , the former method for cheaply making the relevant
made by evaporation, the latter by electrol- shapes, whereas Duwez explicitly investi-
ysis. Examination of the X-ray scattering gated the metallurgical consequences of
pattern proved to be an uncertain basis for rapid quenching from the melt, that is, he
deciding between the amorphous and mi- was using the technique from a researcher's
crocrystalline options, but Dixmier and viewpoint while his predecessors were see-
Guinier discovered that the two alloys be- ing it from a production engineer's view-
haved quite differently on annealing. In point. - The various experimental tech-
Pt-C, the scale of the structure gradually niques of rapid quenching from the melt,
coarsened, with a progressive sharpening alias rapid solidification processing, are
of the diffraction lines, whereas in N i - P , fully explained in Vol. 15, Chap. 2, and will
diffraction lines due to Ni and Ni 3 P ap- not be further described here. - In his own
peared and gradually strengthened while account of his early researches in the field,
the pattern due to the N i - P itself remained Duwez (1967 a, b) describes his concern to
unaltered. - This, they held, implied that resolve the paradox of the failure of the
the P t - C was microcrystalline and under- Ag-Cu system to generate a continuous
went progressive grain growth, a quasi-ho- series of solid solutions while the Ag-Au
mogeneous process (see Vol. 15, Chap. 9) and Cu-Au systems did have such a series.
whereas the N i - P t was truly amorphous He wrote later that "the possibility of re-
and crystalline phases were nucleated from moving this rather exceptional case from
it and grew heterogeneously. - A technique the list of binary alloys which did not fol-
has however now been perfected which low the Hume-Rothery criteria was the
should obviate arguments as to the amor- main incentive for finding an experimental
phousness/microcrystallinity of any spe- technique capable of achieving extreme
cific phase. Chen and Spaepen (1988,1991) rates of cooling from the liquid state". He
have used a scanning differential calorime- concluded that quenching from the melt
ter (see Vol. 2, Chap. 4) in isothermal mode, might force concentrated Ag-Cu alloys
to establish the form of the heat release of into a state of solid solution which was
the contentious alloy: the "fingerprint" of only just unfavorable from a free-energy
the heat release of an alloy undergoing viewpoint, if it were done fast enough, and
normal (i.e., uniform) grain growth is quite he understood the quenching process well
different from that of an alloy undergoing enough from his earlier attempts to accel-
nucleation and growth of one or more erate cooling in the solid state (Duwez,
crystalline phases from a true glass. 1951) to recognize the need to bring a thin
layer of liquid rapidly into contact with a
cold solid chill-block: thus the Duwez gun,
9.1.2 The Origins of Quenching a device for atomizing a metallic melt and
from the Liquid State impelling the small droplets against a cop-
Pol Duwez, a highly original metallur- per sheet, was born; at about the same time
gist at the California Institute of Technol- Duwez also developed the piston-and-
498 9 Metallic Glasses

anvil apparatus. Duwez and his colleagues 9.1.3 Treatment of Metallic Glasses
used this new equipment to show that in the Series
melt-quenched Cu-Ag alloys did indeed
Different aspects of metallic glasses are
form a seamless series of solid solutions
treated in several Volumes of the Series.
(Duwez et al., 1960). It would be difficult to
The structure of both molten and amor-
find a clearer example of the truth that the
phous binary alloys is treated in Vol. 1,
exercise of curiosity concerning fundamen-
Chap. 4, together with a discussion of the
tal scientific issues can launch an experi-
requisite instrumental methods, including
mental programme leading to momentous
not only wide-angle X-ray diffraction but
technological consequences.
also small-angle X-ray scattering and X-
Very soon after the first publication just ray absorption methods. A more extensive
cited, the same group of investigators de- treatment of models of glass structure and
cided to look for the formation of a metal- the problems encountered in deriving such
lic glass in a melt-quenched alloy and models from diffraction and spectroscopic
promptly found it in the Au-Si system data is to be found in Vol. 9, Chap. 4; this
(Klement et al., 1960). Thereupon Cohen treatment covers all kinds of glasses, in-
and Turnbull, who happened to be sharing cluding metallic ones. Physical properties
the same room at the Cavendish Labora- of metallic glasses (as well as metallic
tory at the time, wrote a key paper (Turn- melts), including particularly magnetic and
bull and Cohen, 1961) in which they sug- electrical properties, are treated in Vol. 3,
gested that the ready formation of a metal- Chap. 9. A chapter on the deformation and
lic glass in the Au-Si system near 25 at.% fracture of glassy materials in Vol. 6,
Si was connected with the existence of a Chap. 11 includes some discussion of de-
deep eutectic in equilibrium near this com- formation and fracture mechanisms in
position: this gave the melt the opportu- metallic glasses. The formation of amor-
nity to cool stably to a temperature at phous alloys by ion implantation and ion-
which its viscosity had become quite high mixing is treated in Vol. 15, Chap. 6.
and therefore diffusion in the melt had be-
come sluggish. This immediately provided Because of this varied coverage, and to
a logical basis for finding other glass-form- avoid needless duplication, the remainder
ing systems, and led, inter alia, to the dis- of this chapter will be restricted essentially
covery of the important glass in the Pd-Si to the following topics: (1) Methods of
system (Duwez et al., 1965) on which much making metallic glasses and amorphous al-
of the early systematic work on metallic loys; (2) the systematics of the alloy sys-
glass properties was done. Duwez began tems and composition ranges in which it
this process by examining the Pd-Si glass has been possible to make such materials,
by transmission electron microscopy and and, more generally, criteria for glass for-
studying its crystallization in situ. - Turn- mation in alloy systems; (3) diffusion and
bull has analyzed the many stages in the crystallization in metallic glasses; (4) struc-
recognition and characterization of the tural relaxation of metallic glasses and its
metallic glass state (Turnbull, 1985). consequences for properties, including em-
brittlement; (5) corrosion resistance and
catalytic activity of metallic glasses; and (6)
applications.
9.2 Methods of Making Metallic Glasses and Amorphous Alloys 499

9.2 Methods of Making Metallic their heat in the atomizing fluid, to make a
Glasses and Amorphous Alloys melt-quenched powder; the Taylor wire
method, which creates a fine alloy wire en-
capsulated in an oxide glass sleeve through
9.2.1 Melt-Quenching
which heat is abstracted; and several other
The various methods currently used for methods such as spark erosion which are
rapidly abstracting heat from thin sections curiosities rather than mainline tech-
of molten alloys are fully described in niques. Four of the mainline methods are
Vol.15, Chap. 2. (See also this Volume, shown schematically in Fig. 9-1.
Chap. 2.) They include melt-spinning (in In all these methods, the melt is given a
which a jet of melt is projected against a geometrical shape in which one or more
spinning polished copper wheel), to make dimensions are small, so that heat can be
narrow ribbons; planar flow-casting, in removed fast. In melt-spinning or planar
which a slit through which the melt flows flow-casting, ribbon or sheet thickness is
is held within a fraction of a millimeter of typically in the range 20-50 jam, wires
the surface of the copper wheel, to make made by the in-rotating-water method are
wide sheet up to about 25 cm in width; typically 50-100 jim in diameter, powders
melt extraction, itself available in several have a size distribution typically 20-100 jam
variants, in which a sharp-edged wheel diameter. The cooling rate in these various
barely touches a molten surface and ex- methods varies with the dimensions of the
tracts a ribbon of D-shaped cross-section melt and the experimental variables such
from it; the piston-and-anvil method, in as wheel speed or piston-and-anvil speed,
which a free-falling melt droplet is caught and it also varies as the sample cools, being
between rapidly colliding metal plates to fastest when the sample is hottest. The
make a disc; free jet melt-extrusion, in common practice of citing a single figure
which a jet is spun under conditions which for the cooling rate during a melt-quench-
discourage break-up into discrete droplets, ing operation thus has little physical mean-
so that the wire cools freely in contact with ing without further information. - Fig.
the surrounding cold gas; the twin-roller 9-2a shows a series of measurements on
technique, in which a flat melt-jet is free-falling drops of pure molten iron,
pinched between counter-rotating rollers; quenched in an electromagnetically oper-
the in-rotating-water spinnning process, in ated piston-and-anvil apparatus; the tem-
which a fine jet of melt is injected into a perature versus time plots were obtained
rotating annulus of water, to make an by means of microthermocouples built into
amorphous wire; laser treatment, in which the anvil (Duflos and Cantor, 1982). It is
a laser beam focused to a small area is clear that cooling rates decline greatly dur-
traversed across a solid surface so as to ing the solid-state phase of cooling. - Can-
melt it in a transient fashion, the underly- tor subsequently used ingenious pyromet-
ing solid acting as a chill-block, or else ric methods to map the cooling-rate
nanosecond or picosecond pulses are ap- history of glass ribbons during melt-spin-
plied to a spot on a stationary substrate ning (Fig. 9.2 b) (Hayzelden et al., 1983;
(see also Vol. 15, Chap. 3); atomization, in Gillen and Cantor, 1985); it is to be noted
which an alloy melt jet is broken up by a that none of the methods for estimating
cold, transverse liquid or gaseous jet into cooling rates which depend upon measure-
alloy droplets which solidify by depositing ment of microstructural features such as
500 9 Metallic Glasses

LEVITATION COIL
MELT
PRESSURE
/INDUCTION
/ COIL
OPTICAL MELT
SENSOR DROPLET

SUBSTRATE PISTONS
(a) (b)

PRESSURE MELT
FEED

INGOT ROD
INDUCTION
COIL
MELT DROPLET

\ RIBBON
SUBSTRATE WHEEL

(c) (d)
Figure 9-1. Principal methods of quenching alloys from the melt: (a) Drop-smasher or piston-and-anvil method,
(b) Melt-spinning, (c) Pendant-drop melt extraction, (d) Twin-roller quenching device.

dendrite arm spacing (Vol. 15, Chap. 2) can 9.2.2 Vapor-Quenching


be used with metallic glasses. With regard
to atomization as used to make powders, The early work of Buckel and Hilsch on
only computational methods are available vapor-quenching of a number of metals
for assessing cooling rates. and alloys has, rather surprisingly, not
Systematic studies (Clemens et al., 1987) had a great deal of follow-up. Dahlgren
have shown that metallic multilayer films (1983) has reported on the method of high-
(here Ni and Zr) can be converted to glass rate vapor-quenching, based on sputtering
by microsecond current pulses which take rather than thermal evaporation (Vol. 15,
the film above the glass transition tempera- Chaps. 7, 8), to make glassy objects of
ture but not above the melting-point of the substantial thickness. Others (Bickerdike
constituent metals; the effective quenching etal., 1986; Gardiner and McConnell,
rate is I O ^ I O ^ S " 1 . 1987) developed high-rate thermal evapo-
9.2 Methods of Making Metallic Glasses and Amorphous Alloys 501

107
ration methods on to cold substrates to
make objects up to ingot size, but these
techniques appear to have been used only
to manufacture crystalline, not amorphous
7in 106 alloys. Dahlgren's approach appears to be
c too expensive to have found large scale ap-
plication, but vapor-quenching has been
used in connection with electronic and
E io 5 magnetic amorphous films, as will be seen
c below.
"o
o 900 V A A
o 750 V • D
500 V • o 9.2.3 Electrolytic Deposition
0.5g 1g
Many years ago (Brenner et al., 1950) it
was discovered that N i - P alloys, contain-
500 1000 1500
ing more than about 10at.%P, can be
(a) Temperature, T in K
electrodeposited in amorphous form to
give an ultrahard surface coating. Much
further research has been done on this fam-
ily of electrodeposits (see Brenner, 1963),
more recently in relation to electroplating
1600 variables such as steady or pulsed current
(Lashmore and Weinroth, 1982). Indeed, it
seems that N i - P amorphous layers elec-
trodeposited by steady and pulsed currents
are structurally distinct (Lashmore et al.,
1982). Electrodeposition allows good con-
trol of glass production.
Some account of this method will be
found in Vol. 15, Chap. 11, including the
generation of amorphous alloy multilayers
by electrodeposition. Not much search for
other amorphous alloys that can be made
by electrodeposition has been reported,
though apparently C o - W - B is one other
candidate. Also, it has been established
that bright amorphous chromium of very
1200 high hardness can be electrodeposited

(b) t in ms

Figure 9-2. (a) Data from many cooling curves ob- flos and Cantor, 1982.) - (b) Cooling Curves for Ni-
tained from a microthermocouple built into the anvil 5 wt.% Al ribbons melt-spun on a copper wheel, us-
of a piston-and-anvil quenching apparatus, during ing temperature-calibrated color photography, at a
drop-smashing of pure iron. The voltages are acceler- superheat of 200 K, ejection pressure of 42 kPa, and
ating voltages: higher values imply faster quenching. circumferential wheel speeds of 12 (A), 24(B) and
Larger specimens had greater superheat. (After Du- 36 (•) m s" 1 . (After Gillen and Cantor, 1985.)
502 9 Metallic Glasses

from a chromic acid solution with addi- There has been much dispute over the
tives (e.g., formic acid or iron) (Hoshino criteria which determine the ability to
et al., 1986; Tsai and Wu, 1990). amorphize such compounds. The principal
It is also possible to deposit a few glasses earlier overview was by Russell (1985):
by electroless deposition, and this method low temperature, high doses and high
has been particularly used to produce dose rates were generally found necessary.
glasses for magnetic investigations, N i - P There is still some disagreement about the
in particular (Dietz, 1977). Recently, it has principal criterion, viz., that compounds
been shown that certain organic materials, with a narrow or vanishing homogeneity
for instance polyacetylene, can be used as range amorphize most readily; the diffi-
catalysts to aid the deposition of glasses culty is that for many intermetallic com-
such as N i - C o - B and N i - C o - P (Kam- pounds, the homogeneity range is not
rava and Soderholm, 1990). known with precision. This criterion may
well prove to be generally valid: since irra-
9.2.4 Ion Implantation and Ion Mixing diation knocks a proportion of atoms off
their proper crystal sites, wrong atom pairs
A number of amorphous phases have are generated, and compounds with a nar-
been prepared by implanting high-energy row homogeneity range necessarily have
solute ions into metallic surfaces, or by free energies which rise very steeply with
mixing successively vapor-deposited layers departure from stoichiometry such com-
of different elements by means of the ther- pounds therefore rapidly gain free energy
mal energy of injected rare-gas ions. The as they are irradiated, which would favor
most thoroughly researched such phase is amorphization. Such compounds also nec-
the wear-resistant amorphous layer ob- essarily have high ordering energies, which
tained by injecting Ti and C into a Fe sur- by implication therefore is one of the cri-
face. This, and other instances, are dis- teria for amorphizability by irradiation.
cussed in detail in Vol. 15, Chap. 6, Sec. 3.4. Luzzi and Meshii (1986) propose as one
criterion that an amorphizable compound
9.2.5 Amorphization by Irradiation is ordered up to its melting-point; again,
A number of intermetallic compounds this is another way of saying that its order-
have been amorphized by irradiation with ing energy is high. They also suggest that
high-energy electrons, heavy ions such as compounds with constituents separated by
Ni + or fission fragments. This was first dis- more than two groups in the periodic table
covered when the compound U 6 Fe was and those with a relatively complex struc-
bombarded with fission fragments (Bloch, ture are favored for amorphization. None
1962); much research was then done with of these criteria, in the light of later evi-
more familiar compounds, notably NiTi, dence, appears to be watertight ... except
Zr3Al and the nickel aluminides. The last possibly the one calling for a high ordering
of these remained crystalline, whichever ir- energy.
radiation projectiles were used, while the More recently, Luzzi and Meshii (1988),
first two are instances of compounds which concentrating on 2 MeV electron irradia-
became amorphous, the former with elec- tion, have accumulated evidence that de-
trons, the latter only with heavy ions. Pri- struction, not necessarily complete, of long-
mary solid solutions can never be amor- range crystallographic order (i.e., of the
phized by this approach. superlattice) is a precondition of amor-
9.2 Methods of Making Metallic Glasses and Amorphous Alloys 503

phization by irradiation. Others interpret films. This study followed an earlier, acci-
such disordering as implying a mechanical dental discovery of a related phenomenon:
destabilization of the lattice, such as has the compound Zr 3 Rh, in a metastable
been proposed by some as a precondition crystalline form, could be amorphized by
of melting also. The evidence for this is well reacting it with hydrogen to form a
assembled by Okamoto et al. (1988), who metastable amorphous hydride (Yeh et al.,
examined Zr3Al. It is not quite clear at 1983). The very fast diffusion of hydrogen
present whether the crucial feature is disor- was thought to be a crucial aspect of this
dering per se, or the lattice expansion process, named a solid-state amorphization
which accompanies it, but the most recent reaction (SSAR). For the second study, the
analysis prefers the second alternative. - A somewhat exotic combination of La and
recent, illuminating comparison of melting Au was chosen because Au was known to
with amorphization in the solid state, be a "fast diffuser" in crystalline La (in the
which includes irradiation as one variant technical sense that Au diffusion in La is
(Wolf etal, 1990), makes the point that many orders of magnitude faster than self-
there are two forms of melting, and two of diffusion in La), and it was assumed that a
amorphization: one involves heteroge- similar disparity in diffusion rates would
neous nucleation at interfaces or defects, extend into the amorphous phase, if one
one is homogeneous. Wolf et al. conclude was formed. (A discussion of fast diffusion
that the destruction of a superlattice can be found in Warburton and Turnbull,
"merely drives the crystal to a critical com- 1975).
bination of volume and temperature at The 1983 discovery that a compound
which the amorphous phase can form het- (Zr3Rh) could be amorphized by hydro-
erogeneously or homogeneously". These gen absorption has now been generalized
fundamental issues have also been ana- (Aoki et al., 1991). 'Hydrogen-induced
lyzed by Fecht and Johnson (1990). - In amorphization' has been found to be possi-
this connection, it has been suggested ble in many binary metal compounds of
(Vepfek etal., 1982) that a microcrystal- which one constituent is a hydride former.
line-to-amorphous transition in silicon is Examples include R2A1, R3In, R 3 Ga, RFe 2
driven by lattice expansion. (where R is a rare-earth metal), Zr3Al, and
others.
The apparent thermodynamic paradox
9.2.6 Amorphization by Interdiffusion
that two stable phases can generate a
and Reaction
metastable phase was dealt with by means
An extraordinary phenomenon was dis- of two hypotheses: (a) The amorphous
covered by Schwarz and Johnson in 1983 - phase has a lower free energy than the ini-
the formation of an amorphous alloy by tial mixture of elements; this arises from
the interdiffusion of two pure polycrys- entropy terms, due to the fact that the
talline metals. They deposited successive amorphous phase has a large negative heat
thin films of Au and La, 10-50 nm in of mixing, whereas the crystalline elements
thickness, in a multilayer configuration, have a large positive heat of mixing, (b)
and annealed the multilayers at a low tem- There are indeed intermetallic crystalline
perature (50-100°C). The final composi- compounds with a still lower free energy
tion of the mixed phase was controlled by than the amorphous phase, but they can-
adjusting the relative thickness of the two not form because one constituent diffuses
504 9 Metallic Glasses

(relatively) very sluggishly, and apparently research. A recent review which places the
both constituents must diffuse reasonably SSAR (including also the mechanical
fast if crystalline nuclei of an intermetallic methods to be discussed in the next Sec-
phase are to form. The intermetallic phase tion) in relation to more conventional
cannot be prevented from nucleating if the quenching methods, has been published by
annealing temperature is chosen too high. Schwarz (1988), while another (Greer,
The essentials of the situation are shown in 1990) discusses in depth the quite complex
Fig. 9-3. thermodynamics of amorphization by in-
In the seven years since this discovery, a terdiffusion. A number of interesting issues
very great deal of research has been done have been raised in very recent work, but
on the SSAR and hundreds of papers pub- there is space here only for a few of them to
lished. Reviews (Johnson et al., 1985; John- be briefly treated.
son, 1986) and a conference devoted to Only recently has the postulated large
SSAR (including amorphization by irradi- disparity in diffusivities between the two
ation, which is now generally included in constituent metals in a system capable of
the SSAR designation) (Schwarz and John- SSAR been experimentally confirmed. The
son, 1988) have marked this burgeoning of determination of the slower of the two dif-
fusivities is an exceedingly difficult experi-
mental problem, discussed further in Sec.
9.4.1, below. Greer et al. (1990) performed

E
o
-90
L r=373K
the measurement for the Ni-Zr system, on
which much of the recent research on
"a - u ' •# SSAR has been performed. They overcame
i
\ the experimental obstacles by using a
S -ioo method in which the interdiffusion of Zr
and Hf (an element closely similar to Zr) in
a multilayer consisting of a-Ni 65 Zr 35 and
Au + \ Am+ /) a-Ni65Hf35 was measured by X-ray diffrac-
c Am La // tion from the multilayer at various stages
<D
-110 -

V /
of anneal. The outcome was that, at 573 K,
the diffusivity of Zr in the amorphous solid
solution was ^ 1 0 6 times smaller than the

-120 --

0 0.2
\/ i i
0.6
1

0.8 1.0
diffusivity of Ni - a very large factor of
disparity indeed. The disparity is attrib-
uted to the large size difference of the Zr
Au La and Ni atoms; this aspect is further dis-
cussed in Sec. 9.4.1. - One consequence of
Figure 9-3. Gibbs free energy vs composition for a
very fast diffusion of one constituent in an
mixture of crystalline Au and La (dotted line) and for
amorphous A% _xLax alloy. The approximate free en- amorphous layer which has sometimes
ergy curve for the amorphous phase was estimated been observed is the formation of voids in
from Miedema's predictions for liquid Au-La alloys. the layer, e.g., in the Al-Pt system where
The tangents predicting two-phase regions were Al is the fast diffuser (Legresy et al., 1988).
drawn on the assumption of zero intersolubility of Au
and La. A wholly amorphous reaction product was Another issue is the nucleation of the
found only in the central concentration range, as pre- amorphous phase at the start of the SSAR.
dicted. (After Schwarz and Johnson, 1983.) Schroder et al. (1985) established that grain
9.2 Methods of Making Metallic Glasses and Amorphous Alloys 505

boundaries in the polycrystalline Zr films 20


played a part in nucleating the amorphous in (c) (d)
(e) (f)
layer. The fact that such layers do indeed I 15 - \ i

have to be heterogeneously nucleated was


i

4- —H
c (g)
0 -r-
made very clear by a subsequent experi- O

ment by Vredenburg et al. (1986). They at- a 10 -


tempted to grow amorphous films in a bi- J ~ Ni
Ni

Dstra
0)

225 A
211 A
\
layer consisting of polycrystalline Ni
deposited on a Zr single crystal, and found (b) D
CO Zr
this to be impossible. Only if the interface (a) Zr

was first disturbed by mixing it with a 1 1 1 i

0 200 400 600


bombardment of high-energy Xe + ions
Temperature, T in °C
could the SSAR get started. - The more
general issue of the "nucleation of disor- Figure 9-4. Electrical resistance of multilayer system
of Ni and Zr thin films during continuous heating and
der" in SSAR, melting and destruction of cooling at lOKmin" 1 . The thermal cycle was re-
atomic long-range order, as posed by ob- peated; during the second cycle, the resistance follows
servations such as that just described, has the line f-g traced during the cooling part of the first
been discussed by Cahn and Johnson cycle, a line characteristic of a wholly amorphous
(1986), and brought up to date in a stimu- material. (After Rubin and Schwarz, 1989.)
lating thermodynamic approach by Wolf
etal. (1990).
The kinetics of growth of amorphous layer are too thick, then during reaction a
layers during diffusive SSAR has been de- stage is reached when the growth of the
duced from continuous measurements of amorphous layers is interrupted by the nu-
electrical resistivity of the multilayers dur- cleation of intermetallic compounds just
ing the reaction. Schroder and Samwer ahead of the layers. Thus in Ni-Zr, at
(1988) have done this with Co-Zr multi- 300°C the critical thickness ^lOOnrn
layers under isothermal conditions, while (Newcomb and Tu, 1986); the compound
Rubin and Schwarz (1989) have made mea- NiZr is nucleated at the interface of the
surements for Ni-Zr under continuous amorphous layer and Zr. Meng et al. (1988)
heating (Fig. 9-4). By means of a simple found that in this system, at a somewhat
model that relates resistivity change to higher temperature, the freshly nucleated
amorphous layer thickness, Rubin and NiZr can grow backwards and consume
Schwarz were able to estimate the effective the previously formed amorphous layer.
diffusivity of Ni in a-Ni5OZr5O. (Their find- Highmore (1990) has interpreted the criti-
ings are further discussed in Sec. 9.4.1). cal thickness quantitatively in terms of
Schroder and Samwer found that at long transient nucleation theory (see Sec. 9.4.5):
times, the isothermal growth in thickness as the interface slows down progressively, a
of the amorphous layer tends towards a stage is reached when nucleation of NiZr
yft law, expected for an interface-limited becomes effective before the advancing
reaction. This law has also been estab- amorphous layer can overwhelm the em-
lished by direct microscopic examination bryo.
(Johnson et al., 1985).
It has been repeatedly observed that if
the individual layers in a reacting multi-
506 9 Metallic Glasses

9.2.7 Mechanically Aided the history of this process and also sur-
or Induced Amorphization veyed the underlying principles (Schultz,
1989).
When diffusion-induced amorphization The formation of amorphous phases by
was first discovered, it was soon recognized mechanical alloying of elemental metal
that deposition of multilayers from the va- powders was first reported in Russia (Yer-
por phase was not the only possible ap- makov et al., 1981, 1982). Subsequently,
proach: it was also possible to roll or wire- Schwarz and Koch (1983) prepared Ni-Ti
draw composites of foils or wires of the and Ni-Nb amorphous powders by ball-
constituent metals, to reduce the scale of milling the elemental powders. The process
the microstructure and weld the consti- is closely akin to that outlined the preced-
tuents, and then anneal the product - an ing paragraph, and indeed intimate layer-
approach which had already proved its ing of the constituents has been observed
worth in superconductivity research. Such at an intermediate stage of the process. Lee
mechanically aided amorphization has been et al. (1988), among others, showed that
achieved successfully by several investiga- many amorphous phases can be produced
tors (e.g., for Cu-Er by Atzmon et al., indifferently by ball-milling or by ball-
1985). The amorphization reaction can grinding a readymade intermetallic com-
also take place during the rolling itself if pound or indeed a mixture of two com-
the end thickness of the layers is small pounds in the same system. (This is not
enough, as for instance in the amorphiza- always true: thus Mg 70 Zn 30 can only be
tion of rolled Al-Pt multilayers (Bordeaux amorphized by grinding the intermetallic
and Yavari, 1990) where the layers finished compound, not from the elements (Calka
up only « 60 nm thick. and Radlinski, 1989).) Careful comparative
From this it was only a short extrapola- studies, using differential scanning micro-
tion in technique to experiment with ball- calorimetry (Schwarz and Petrich, 1988)
milling, a process which combines defor- have made it clear that in the case of me-
mation, comminution and mixing. A small chanical alloying of Ni and Ti, the amor-
amount of powder is ground in a rotating, phization reaction takes place directly be-
"planetary" or vibrating container with a tween Ni and Ti zones brought into
number of hardened steel balls. This tech- intimate contact by milling.
nique has been intensively developed by In the case of grinding of an intermetal-
metallurgists in recent years because it per- lic compound, disordering is mechanically
mits mechanical alloying, that is to say, induced. As in the case of irradiation-in-
atomic-scale mutual solution or chemical duced amorphization, the lattice expan-
combination of two metals achieved by in- sion caused by disordering can be regarded
tensive ball-milling. The process and its as the proximate cause of amorphization. -
various uses, including mechanically in- The range of compositions in a given sys-
duced amorphization, are treated in detail tem which can be amorphized by one of
in Vol. 15, Chap. 5. These are instances of these techniques can be extended either by
mechanically induced amorphization. grinding mixtures of intermetallics, as
The first to achieve mechanically in- mentioned, or else by grinding an already
duced amorphization by co-deformation amorphous powder with excess of one of
of a layered composite appears to have the constituent metals in powder form
been Schultz (Ni-Zr), who has traced (Weeber and Bakker, 1988).
9.2 Methods of Making Metallic Glasses and Amorphous Alloys 507

Various recent researches (e.g., Weeber metallic systems have been reported (Bat-
et al., 1988) have shown that for a given tezzati, 1990). For instance, alloys in the
system and composition, different results Cd-Sb, Zn-Sb and Al-Ge systems have
can be obtained according to the nature been pressurized to produce unstable crys-
and severity of the ball-milling operation talline phases which decay after a while to
(in particular, planetary or vibrational leave metastable amorphous solids. An-
ball-mills). Martin and Gaffet (1990) point other approach was to heat Cu-Sn alloys
out that in ball-milling, particles undergo under confining pressure by direct electric
repetitive and competitive shearing and heating and to quench them by suddenly
annealing (healing) processes, and the end- switching off the current. In this way,
result depends on the balance between amorphous Cu-12-17at.% Sn amor-
these. A recent Soviet paper (Gerasimov phous phases could be made, which is not
et al., 1991) shows that in the Ti-Cu and possible under atmospheric pressure. For
Zr-Co systems, increasing ball energy led further details of these observations, and of
to a tendency towards a crystalline as op- the relevant thermodynamics, Battezzati's
posed to an amorphous product. paper should be consulted. - Very recently,
The criteria for amorphizability in the Ponyatovsky and Barkalow (1991) have
case of mechanical alloying or grinding further developed the process which they
(see, for instance, Schultz and Hellstern, call 'thermobaric quenching', and have
1987) are generally presumed to be the made glasses in the Cd-Sb, Zn-Sb and
same as in the case of irradiation, but no Al-Ge systems by this means.
critical comparison of the two techniques Another novel and interesting approach
seems to have been made. An important has just been reported and probably be-
new approach however is that due to Beke longs under this heading. Suslik et al.
et al. (1990). They estimated the additional (1991) have been able to make nearly pure
elastic (mismatch) energy which is stored in amorphous iron by sonochemical synthesis,
an ordered solid solution when its long- i.e., ultrasonic irradiation, of a liquid, iron
range order is destroyed, whether mechan- pentacarbonyl. The formation, growth and
ically or by irradiation; this depends, of collapse of liquid bubbles is associated
course, inter alia on the atomic sizes. This with extremely rapid heating and cooling.
new quantity was then compared to the
ordering energy, and it was concluded that 9.2.9 Composition Ranges of Glass
amorphization is possible if (a) the (virtual) Formation and Glass Structures
critical disordering temperature is above for Different Preparation Techniques
the melting temperature, and (b) the ratio A number of investigators have com-
of the elastic mismatch energy to the order- pared the range of compositions over
ing energy is high enough. A comprehen- which amorphous alloys can be prepared
sive test against known experimental facts when various forms of rapid melt-quench-
gives widespread though by no means uni- ing, vapor-quenching and SSAR are used.
versal agreement. A good example is seen in Fig. 9-5 (Gartner
and Bormann, 1990), which refers to the
9.2.8 Amorphization at High Pressure Co-Zr system. As a crude generalization,
Much research on amorphization under in agreement with theoretical expectation
high confining pressure has been done (Schwarz, 1988), melt-spinning favors amor-
with non-metals, but a few experiments on phous phases near deep eutectics, mechan-
508 9 Metallic Glasses

are almost identical for amorphous solids


of a given composition, irrespective of their
mode of production (Schultz and Hell-
stern, 1987). Hydrogen storage capacity,
which is particularly sensitive to the topo-
logical fine structure of a glass (Harris
et al., 1988), is also similar. Judged more
directly from radial pair distribution func-
tions derived from X-ray scattering (see
Vol. 1, Chap. 4 and Vol. 9, Chap. 4), glass
structures are again seen to be very similar
for melt-quenched and mechanically al-
loyed glasses (Fig. 9-6). A particular sen-
sitive test is to examine viscous flow at a
range of temperatures. This has been done
Co-Concentration for glasses of composition close to Pd 80 Si 20
Figure 9-5. The observed concentration ranges (from made by melt-quenching and by sputter-
the literature) in the Co-Zr system for melt-spinning ing, and the flow properties far below Tg
(m.s.), ion-mixing (i.m.), co-condensation (c.c), me-
chanical alloying (m. a.). (After Gartner and Bormann,
were found to be closely similar (Volkert
1990.) and Spaepen, 1990).

ical alloying (and indeed the other meth-


ods) favor amorphous phase formation 9.3 Amorphizable Alloy Systems
around the compositions at which com-
9.3.1 Favorable Combinations of Metals
pounds form. The role of deep eutectics is
further discussed in the next Section. Metallic glass systems are generally di-
Most observers have found that the vided into 5 categories, shown in Table 9-1.
properties, as tested most often by mea- The two major classes are 1 and 2; origi-
surements of crystallization temperatures, nally, research attention was mostly con-
centrated on the metal-metalloid glasses,
category 1, which were the first metallic
(mechanically alloyed, Schwarz et al. 1985) glasses to be made by rapid solidification
N
UoTi6o and are also the most useful kind, but more
(rapidly quenched.Wagner &Lee 1980) recently, attention has shifted towards the
metal-metal glasses (more, it seems, be-
cause this kind of glass is amenable to
theoretical interpretation, than because
of their applicability). Metal-metalloid
glasses, as a class, are the easiest to make
by rapid solidification, and two of them
10 (Pd 40 Ni 40 P 20 and Pd 7 7 5 Cu 6 Si 1 6 5 ) can be
r (A)
made at cooling rates as slow as 1 K s ~1 if
Figure 9-6. Total reduced atomic pair radial distribu-
tion G (r) of amorphous Ni 40 Ti 60 prepared by me-
heterogeneous surface nucleation is hin-
chanical alloying (solid curve) and rapid solidification dered by appropriate measures (see Sec.
(dashed curve). (After Schwarz and Nash, 1989.) 9.4.5).
9.3 Amorphizable Alloy Systems 509

Table 9-1. Classification of glass-forming alloy systems.

Category Representative systems Typical composition range, at.%

1. T2 or noble metal Au-Si, Pd-Si, Co-P, Fe-B, 15-25 m


+ metalloid (m) Fe-P-C, Fe-Ni-P-B,
Mo-Ru-Si, Ni-B-Si
2. T1 metal +T 2 (or Cu) Zr-Cu, Zr-Ni, Y-Cu, Ti-Ni, 30-65 Cu or T2,
Nb-Ni, Ta-Ni, Ta-Ir or smaller range
3. A metal + B metal Mg-Zn, Ca-Mg, Mg-Ga Variable
4. T1 metal-f A metal (Ti,Zr)-Be, Al-Y-Ni 20-60 Be, 10Y-5Ni
5. Actinide-f-T1 U-V, U-Cr 20-40 T1

A metal: Li, Mg groups; B metal: Cu, Zn, Al groups. T 1 : early transition metal (Sc, Ti, V groups): T 2 : late
transition metal (Mn, Fe, Co, Ni groups).
This table is a modified form of one published by Polk and Giessen (1978).

Categories 3 and 5 may be classed as and thereby to stabilize the structure


curiosities, very much a minority interest. against ready crystallization. This much-
This was also true until recently of cate- quoted idea has been critized by Gaskell
gory 4 (the Be-bearing glasses excited on the grounds that an exact examination
much interest at one time as potential low- of the Bernal structure indicates that there
density, high-strength reinforcement rib- are by no means enough large voids to
bons, but were dropped because of the accommodate most metalloid atoms, but
health hazard associated with beryllium): this objection in turn has been thrown
however, the position of category 4 glasses back into the melting-pot by TurnbulFs
has been transformed by the recent discov- observation that the effective size of a
ery of Al-rich glasses, of which there is now metalloid atom depends on the nature of
a great variety (Inoue and Masumoto, the metals in which it is dissolved. The
1990; He et al., 1988). Glasses which have matter is further discussed by Gaskell
been studied in categories 1 and 4 are most (Vol. 9, Chap. 4).
often ternaries, those in category 2, most A word is in order here about the new
often binaries. - Almost all research on category of Al-rich glasses. The curious
methods of glass formation other than history of these materials, independently
rapid solidification has been done with discovered in France, U.S.A. and Japan,
glasses of category 3. and driven by both fundamental and prac-
The metal-metalloid glasses always con- tical considerations, has been outlined by
sist of small solute atoms dissolved in Cahn (1989). The most interesting proper-
larger metal atoms; for greatest ease of ties (very high strength combined with
glass formation, the total concentration of toughness and lightness) attach to glasses
metalloids, which may be of more than one consisting, typically, of « 80 at.% Al and
species, is generally around 20 at.%. At an ^ 1 0 at.% each of a transition metal such
early stage, Polk (1972) proposed that the as Ni, Co or Fe and a rare earth metal such
relatively easy formability of this kind of as Y, Ce or La, though in the search for
glass was to be attributed to the ability of applicable alloys, complex compositions
the metalloid atoms to "stuff" the voids in such as Al 69 Cu 17 Fe 10 Mo 1 Si 3 have been
the Bernal dense random packing struc- recorded. The Japanese and American re-
ture (an early model for metallic glasses), searchers established that, while binary
510 9 Metallic Glasses

aluminum-rare earth combinations could tally accessible range for mainline rapid
be induced to form glasses, the composi- solidification processes such as melt-spin-
tion ranges were narrow and could be ning, approximately up to 107 K s" 1 , then
much widened by adding a ternary constit- the alloy can be vitrified by such a process;
uent, a transition metal. if theory tells us that Rc is higher than this,
then, at best, tiny amounts of glass can be
9.3.2 Composition Ranges made by a much faster quenching process
for Glass Formation such as picosecond quenching with a
pulsed laser, which can provide cooling
In a given alloy system, the range of
rates as high as l O ^ K s " 1 (Lin and
compositions over which glasses can be
Spaepen, 1984). (As we saw earlier (Fig.
made depends (in the case of rapid solidifi-
9-2), cooling rates are not constant during
cation) on the cooling rate achieved. As we
a quench from the melt; so presumably the
saw in Fig. 9-5, the concentration ranges
Rc values discussed in theories mean the
for different techniques can also be sub-
maximum experimental values, which refer
stantially different. Most such measure-
to temperatures at and slightly below the
ments have been for binary alloys, but
equilibrium freezing temperature.)
some have been for ternaries also. Fig. 9-7
shows such information relating to F e - Motorin (1983) calculated from first
Si-B glasses, which are of ferromagnetic principles the expected homogeneous nu-
importance, and for A l - Y - M glasses. (In cleation rates of crystals in supercooled
these instances, the cooling rates were not pure metal melts, using known physical
specified by the investigators .) - It is gen- parameters as input. For Ag, Cu, Ni and
erally true that wider composition ranges Pb, minimum cooling rates of 10 1 2 -10 1 3
can be vitrified by the vapor quenching K s " 1 were derived, which shows clearly
route, since the effective quenching rate is enough why no pure metals have been vit-
much higher than in quenching from the rified by melt-quenching. Not even pico-
liquid state. second laser quenching has been successful
in this respect. Thus the GFA criteria refer
in practice only to alloys.
9.3.3 Criteria for Glass Formation
The range of ideas and approaches
The possible criteria determining the which have been proposed to get an under-
feasibility of making amorphous alloys, standing of why some alloy systems can be
from intermetallic compounds by irradia- vitrified and others not, and of what deter-
tion or mechanical grinding, by mechani- mines the composition ranges over which
cal alloying of pairs of elements, or by in- glasses can be made, is almost disconcert-
terdiffusion, have already been briefly dis- ingly wide. There are almost as many crite-
cussed in Sections 9.2.7, 9.2.6 and 9.2.5, re- ria for glass formation as there are for the
spectively; here we concentrate mainly on good life, and almost as little agreement
glasses made by rapid solidification. - The among protagonists as to which are to be
generic term most commonly applied to preferred.
represent what we are trying to explain A valiant early attempt to come to grips
here is glass forming ability, or GFA. It is with this difficult issue was by Polk and
usually taken to mean the critical cooling Giessen (1978). The best comprehensive
rate, Rc, which is necessary to turn a melt overview of the development of these crite-
into a glass: when this is in the experimen- ria is by Ramachandrarao (1984). Cahn
9.3 Amorphizable Alloy Systems 511

20

Al-Y-M ,'Ni

20 -
\

/<0* \ /
Figure 9-7. Glass-forming ranges for rapidly solidified
5 "' Cu
— 10 ternary alloy systems, (a) Fe-Si-B alloys, showing
\ \ five independent experimental estimates for the glass-
Co
- I forming range. (After Luborsky et al., 1979.) (b) Al-
-e / Y - M alloys, where M = Cu, Co, Fe or Ni. (After
—.^~ i Inoue and Masumoto, 1990.)
10 20 30
(b) M in at. %

(1986 a), Hafner (1986) and Massalski early experiments on vapor-quenching, in


(1986) have published more specialised a classic study by Mader et al. (1967). A
treatments. Here we can attempt only a critical radius mismatch of ^ 1 5 % fitted
bird's eye view. the results, and this value has been ac-
In spite of a tendency by some theorists cepted ever since. This criterion might be
to regard this claim as culpably naive, termed an anti-Hume Rothery criterion,
there can be no doubt that atomic size is since Hume Rothery's celebrated law laid
the single factor that plays the major role it down that a radius mismatch not ex-
in determining GFA. The recognition that ceeding 15% was necessary for extensive
the constituent atoms in a melt must have solid solution formation in terminal alloy
sufficiently different Goldschmidt radii to phases. - Mader himself had simulated
permit glass formation goes back to very glass formation by jiggling populations of
512 9 Metallic Glasses

wooden balls of different sizes on a tray, many systems, though melt-quenching by


and found that the radii had to differ suf- normal melt-spinning is not necessarily
ficiently for "crystallization" to be pre- fast enough to give agreement with Egami
vented; subsequently, Simpson and Hod- and Waseda's criterion. Fig. 9-8, for the
kinson (1972) performed the first of several Ni-Nb system, shows at the bottom the
simulations of this kind with rafts of soap results of applying Egami and Waseda's
bubbles of ^ 1 mm diameter which better criterion, and also three different experi-
simulate real interatomic forces, and again mentally determined glass-forming ranges.
found a critical radius mismatch of « 1 5 % . The "faster" methods agree very well with
The next stage was a series of attempts the theoretical criterion. This was the first
to create GFA maps, in which radius mis- theory to allow the glass-forming composi-
match was plotted against one axis of a tion range to be interpreted, as distinct
graph and some measure of bond strength from theories which only interpret the
such as the negative heat of mixing or heat identity of glass-forming alloy systems.
of evaporation - the idea presumably being Several other theories, of a thermody-
that strong interatomic bonds render crys- namic nature, based on atomic volumes
tallization more difficult. One of several have appeared. One version is due to Ra-
such attempts was by Giessen (1981). Such machandrarao (1980): he estimated the de-
graphs suggest that the bond strength does parture from ideality of melts, in terms of a
indeed play a part, but it is a "weak" vari- kind of deviation from a liquid Vegard's
able compared to the size mismatch. Law, and concluded, both theoretically
A very important development of the ra-
dius mismatch approach is due to Egami
and Waseda (1984), followed by a further
development of the same ideas by Egami
and Aur (1987). These authors were inter-
ested in calculating the microscopic stress
levels at the scale of individual atoms in a
glass or a crystalline solid solution. Briefly,
they concluded that in a glass, neither the
local stress fluctuations nor the total strain
energy vary much with solute concentra-
tion when these quantities are normalized
with respect to the elastic moduli, whereas Ni
Atom fraction
in a crystalline phase the strain energy rises sputtering
L frx*:::*:^^
steadily with solute content. Thus, beyond ns laser quenching
a critical solute content, glass becomes fa-
vored over crystal formation, and in this melt-spinning
way, not only GFA but also the glass-form- msmm
ing composition range can be calculated. prediction
The conclusion is that c#in (vh-vA)&0.1,
where c™n is the minimum solute concen- Figure 9-8. The Ni-Nb phase diagram, experimen-
tally determined glass-forming ranges for three meth-
tration of B in A required for a glass to ods of decreasing effective quenching speed, and the
form and the v9s are atomic volumes. The range predicted by Egami and Waseda's theory. (After
agreement with observation is good for Greer, 1989.)
9.3 Amorphizable Alloy Systems 513

and by comparison with experiment, that (1981, 1986). However, as we shall see be-
melts with a large deviation, in the sense of low, the ability, demonstrated by Hafner,
having an anomalously small atomic vol- to make theoretical estimates of the glass
ume, were most likely to form glasses. This transition temperature of unknown glasses
finding was interpreted in terms of the en- offers a novel way to estimate GFA.
hanced viscosity associated with a small Theories based more explicitly on the
atomic volume (which implies little free need to prevent nucleation of a crystalline
volume available to support atomic mo- phase take two main forms. First, there are
tion in the melt). - Yavari et al. (1983) inde- models based on an explicit calculation of
pendently developed a closely related idea, homogeneous nucleation rates (this begs
by establishing empirically that a zero (or the question whether heterogeneous nucle-
negative) change of specific volume on ation plays a role). The standard approach
melting of a crystalline species favors glass here is due to Davies (1976). He adapts a
formation on subsequent rapid solidifica- theory of isothermal crystallization kinet-
tion. In effect, their idea is that if a crystal ics due to Uhlmann and calculates the crit-
is denser than the melt from which it ical cooling rate necessary to bypass the
grows, then in growing it rejects free vol- "nose" of the time-temperature-transfor-
ume into the melt and thereby reduces its mation plot thus calculated. (The nose is
viscosity; thus crystal growth becomes self- the minimum time required to initiate ho-
catalytic. Contrariwise, a less dense crystal mogeneous nucleation, at some tempera-
raises viscosity and favors glass formation. ture well below the thermodynamic freez-
Theoretical physicists have developed a ing temperature). The principal difficulty
number of models to rationalize GFA. The here is to estimate the viscosity of a super-
best known is that due to Nagel and Tauc cooled melt, but there are a number of em-
(1977). They proposed that a glass was pirical relationships which allow a rough
most likely to form if its electronic energy estimate to be made. (There is now avail-
lies in a local metastable minimum with able a critical survey of known viscosities
respect to composition change. They of molten metals and alloys, by Battezzati
showed that if the structure factor corre- and Greer, 1989.) Fig. 9-9 shows some cal-
sponding to the first, strong peak of the culated critical quenching rates obtained in
diffuse X-ray scattering curve, Kv, satisfies this way, and Fig. 9-10 shows how the cal-
the relationship Kp = 2fcF,where kF is the culated value of Rc varies with composi-
wave vector at the Fermi energy, then the tion across a phase diagram. It will be seen
electronic energy does indeed occupy a lo- from this second figure that, as a number of
cal minimum. A number of familiar glasses, people have pointed out and as follows
in the Au-Si, Au-Ge and C o - P systems from Davies' theory, the ratio TJTf (Tg is
for example, accurately obey this criterion, the glass transition temperature, 7^ is the
but there are also exceptions, e.g., some thermodynamic freezing temperature) is a
obscure glasses in the C s - O and R b - O crucial figure of merit in determining GFA,
systems. This kind of approach, using for purely kinetic reasons associated with
modern approaches such as pseudopoten- the need to avoid crystallization. The lower
tial theory, has been taken much further in this ratio, the more viscous the melt be-
recent years, but a discussion would take comes before it is ever undercooled and the
us too far here. For further details, the more difficult crystallization becomes, thus
reader is referred to reviews by Hafner enhancing GFA and reducing Rc.
514 9 Metallic Glasses

A somewhat related, more thermody-


namically biased approach derives from a
paper by IW. Cahn (1980) on the thermo-
dynamics of metastable equilibria. From
this, the role of the relative values of Tg and
To becomes clear; here, To is the tempera-
ture at which liquid and solid of the same
composition have the same free energy. A
glass forms readily if Tg > To; what this
means is that the melt rigidifies before
reaching the temperature at which freezing
without composition change (and thus
0.8 without long-range diffusion), also known
as solute-trapping, becomes possible. The
implications of this are clearly set out in
Figure 9-9. Calculated critical quenching rates, Rc,
for glass formation, and examples of limiting rib- the review by Massalski (1986) and applied
bon thickness. Key: (1) F e 8 9 B n ; (2) Au 78 Ge 14 Si 8 ; to a detailed analysis of GFA across the
(3) Fe 8 3 B 1 7 ; (4) Fe 41 . 5 Ni 41 . 5 B 17 ; (5) Co 75 Si 15 B 10 ; Cu-Ti system in a paper published about
(6) Fe 7 9 Si 1 0 B l i ; (7) Fe 80 P 13 C 7 ; (8) Pd 82 Si 18 ; (9) the same time (Massalski and Woychik,
Ni 6 3 Nb 3 7 ; (10) Pd 77 . 5 Cu 6 Si 16 . 5 ; (11) Pd 40 Ni 40 P 20 .
1985). The problem is that, before a glass
(After Davies, 1978.)
has actually been made, its Tg is not
known. Here, Hafner's (1983, 1986) ability
(a) 1600 to calculate glass transition temperatures
comes into its own. In Fig. 9-11, for the
* U00 Ca-Mg system, the calculated To values
c are shown, and also two estimates for Tg,
an upper limit based on the "entropy-cri-
^ 1200
sis" or Kauzmann model, and a lower limit
based on a free-volume model. (For a fuller
(b) explanation, see Hafner (1983).) Theoreti-
700 cal composition ranges for glass formation
600 are shown for two cooling rates; here the
500 criterion Tg > To is the central consider-
Experimental ation; agreement with experiment is quite
(c) glass range good. - Another detailed thermodynamic
8
7 analysis of metallic glass formation near
6 eutectic troughs was published by High-
c

more and Greer (1989).
1*
Another set of theories is based on the
log!

2 postulate that metallic melts are not homo-


10 15 20 25 geneous in composition but contain com-
Atomic % Si
positional clusters. Such clusters are held
Figure 9-10. Equilibrium freezing temperature, Tf,
glass transition temperature, Tg, figure of merit TJT{ to aid crystal nucleation, and their absence
and calculated critical quenching rate, Rc, for a range or weak development to aid glass forma-
of Pd-Si alloys. tion. Contrariwise, short range order (the
9.3 Amorphizable Alloy Systems 515

converse of clustering), which is believed


(though there is a singular absence of ex-
perimental evidence on this point) to in-
crease with falling temperature of a glass,
just as it does in a crystalline solid solution,
should enhance GFA. (See, for instance,
Wagner's survey of SRO in metallic
glasses, 1986; at least, it has been estab-
lished for Cu-Ti that a glass has higher
SRO than the melt from which it is
quenched (Sakata et al., 1981).) Indeed,
there is some evidence that some Cu-Ti
alloys show clustering in the melt whereas
the glass has SRO. This field of research,
which has a large literature, is at present
somewhat beset by controversy: for further
details, the reader is referred to Ramachan-
drarao (1980, 1984).
A further development is the application
of CALPHAD (CALculation of PHAse
Diagrams) methods to calculate from first
principles the part of a phase diagram in
which the free energy of a supercooled melt
(i.e., a glass) is particularly low relative to
that of the competing terminal phases, and
only slightly higher than that of a compet-
ing intermetallic phase. A successful begin- Figure 9-11. Calculated phase diagram, To values and
upper and lower limits (Ts, 7^) for Tg for the Ca-Mg
ning with this approach has been pub- system, with theoretical and observed glass-forming
lished by Saunders and Miodownik (1986). ranges. (After Hafner, 1983, 1986.)
The method has been applied in detail to
one particular system, Ni-Ti, by Nash and
Schwarz (1988). NiTi has also been studied
by Zollzer and Bormann (1988) who have related GFA to quantities (such as TJT{)
made E.M.F. measurements on a-NiTi at which involve Tg, when normally this is
613 K to complement purely theoretical unknown unil a glass has been made and
estimates of free energy. - The free energies examined. They proposed that a good test
of a-Cu/Zr phases have also been calcu- of GFA is the extent to which the equilib-
lated by a least-squares fitting program rium freezing temperature of an alloy melt
from available thermodynamic data (Bor- is depressed below the ideal value, which
mann et al., 1988). they calculated simply by linear interpola-
Finally, we return to a less sophisticated tion between the freezing points of the con-
"figure-of-merit" approach which has been stituent metals. This simple method was
quite successful in rationalizing GFA. then developed by Whang (1983), who
Donald and Davies (1978) long ago recog- took into account the modification re-
nized the awkwardness of theories which quired to allow for possibly extensive solid
516 9 Metallic Glasses

\J.\J
solution of one metal in the other, in the
solid state. This is necessary because solid o Ga
solubility reduces the slope of the To versus Al
Bi o
composition curves (like those shown in 0.1 c oB o
Fig. 9-11). Whang generated figure-of- NON-GFA
merit maps in which one axis gave TLR,
defined as TLR = AT/T£, where AT is the oRe
0.2
difference between the ideal freezing tem- GFA
perature for an alloy (Tj°), defined as \
oAg
above, while along the other axis is C er , a Cr Mn \

simple measure of the amount of the solu-


*• v \
0.3 - #
Pt. \Ru
bility of the minor constituent in the major Os • \
at the eutectic temperature. - A large value iBe Rh #
of TTR implies a severely depressed liq- kI . Co
Ni • •
uidus, while a small Cer implies a steeply Cu»
• Fe
sloping To versus composition curve ...
i i i i ' \
both factors favouring easy glass forma- 1.0 0.8 0.6 0.4 0.2
tion. In fact, the maps so generated show a
clear boundary between glass-forming and Figure 9-12. A number of Z r - M alloys plotted on a
non-glass-forming alloys. - Dubey and Whang graph, separating glass-formers (GFA) from
Ramachandrarao (1990) have developed non-glass-formers. (After Tendler, 1986).
Whang's model to show that most eutectic
phase diagrams can be expected to show
an asymmetry of GFA, in the sense that This by no means exhaustive overview
glass formation is easier just to one side of of the models and theories that have been
the eutectic composition than on the other; advanced to make sense of glass-forming
the melt-spinning range indicated in Fig. systems and ranges might well seem dis-
9-8 shows an example of this. couraging, because at first sight they are
Whang's theory was then adapted by mutually exclusive. In fact, hidden cross-
Tendler (1986) to show, for a series of Zr- connections undoubtedly exist: the linkage
based alloys, that alloys which according between Whang's thermodynamic ap-
to Whang's criterion should be good glass- proach (related to terminal solid solubili-
formers are also those in which there is fast ties) and Tendler's association between fast
diffusion, in the special sense used before diffusion and GFA clearly comes from a
(Warburton and Turnbull, 1975). Fig. 9-12 correlation of both solid solubilities and
shows one of Tendler's figures for a series of fast diffusion with atomic size ratios. Per-
Z r - M alloys. All the alloys showing fast haps in due course even the electronic
diffusion (Zr-Cr, Mn, Fe, Co, Ni, Cu and criteria studied by Nagel and Tauc and by
Be) are also glass-formers. For fast diffu- Hafner may prove to be linked with some
sion, the solute atom must be much smaller of the other ideas, e.g., the free volume ap-
than the solvent (for details see Tendler's proach due to Ramachandrarao and
paper) and this clearly also favors GFA. In Yavari. My own view is that simple geome-
fact, some years ago Turnbull (Turnbull, try ... atomic sizes ... will prove to be the
1974) had predicted an association be- main criterion that in various subtle ways
tween good GFA and fast diffusion. incorporates the others.
9.3 Amorphizable Alloy Systems 517

9.3.4 The Special Case of Silicon features, such as a dependence on the ori-
entation of the initial crystalline silicon:
Metallic glasses resemble oxide glasses Yater and Thompson, 1989.) On the basis
in that the transition from the liquid to the of microcalorimetric measurements of such
glassy state is a continuous, seamless one. a-silicon layers, Spaepen and Turnbull
The atomic configuration changes with (1979), and Bagley and Chen (1979), inde-
temperature during cooling, fast or slow pendently proposed that a-Si (and also
according to the type of material, until a a-Ge) undergo first-order melting to the
temperature range is reached in which dif- metallic liquid on heating. This bold hy-
fusion cannot keep up and a non-equilib- pothesis, implying a latent heat of melting
rium configuration is "frozen in"; this is of for an amorphous solid, could only be
course the glass transition range. "Frozen tested some years later, when it became
in" has been put in quotes because the glass feasible (e.g., Thompson etal., 1984) to
transition is not at all like real freezing, measure transient electrical conductance
which is a first-order phase transition with and reflectance of silicon films: since a-Si
a well defined equilibrium temperature, at and 1-Si have drastically different bond
which the Gibbs free energies of the liquid character, their electrical and optical prop-
and crystalline phases are equal. In con- erties are also quite different. In this way,
trast, the glass transition temperature the prediction made in 1978, that a-Si
(temperature range is a more suitable melts at a well defined temperature more
phrase) is a function of cooling rate and is than 200 K below the melting temperature
kinetically, not thermodynamically, deter- of c-Si, was confirmed: the a-Si melting
mined (see Chap. 3). Correspondingly, of temperature was experimentally found to
course, on heating a glass, the glass transi- be 225 + 50 K. These experiments and the-
tion (softening) temperature is again vari- oretical calculations are excellently re-
able, whereas the melting of a crystal hap- viewed by Poate et al. (1987).
pens at a well defined equilibrium tempera- It would, however, be a mistake to as-
ture. sume that the melting temperature of a-Si
We briefly discuss silicon here because it is well defined thermodynamically, because
breaks this simple, clear distinction be- the structure of a-Si is itself not well de-
tween freezing and vitrification, between fined and can be altered by a relaxation
melting and softening. It is true that crys- anneal. Fig. 9-13 (Sinke etal., 1988 a)
talline silicon is not metallic and so does shows a series of estimated free energy
not strictly belong to this chapter, but curves, which show clearly that the inter-
molten silicon does have a metallic charac- sections between the a-Si and 1-Si curves
ter. Amorphous silicon is quite distinct from come at quite different temperatures for
the liquid form, and resembles the crys- different degrees of relaxation; according-
talline form in having covalently bonded ly, the melting temperature should vary in
character. Amorphous silicon can be made, the same way. Indeed, if a-Si could relax to
with difficulty, by quenching liquid silicon the theoretical limit at each temperature
with ultrafast, picosecond laser pulses (Liu (curve 5 in the figure) it should intersect the
et al, 1979). The more common way, how- c-Si curve before it intersects the 1-Si curve,
ever, of making a-silicon is by ion implan- and thus in that hypothetical case, a-Si
tation, especially by self-ion bombard- should not melt at all, but crystallize di-
ment. (This process has some peculiar rectly. Thus, a-Si resembles a conventional
9 Metallic Glasses

recently as 1978 (Chen et al., 1978). The


reason for this tardy start was the experi-
mental difficulty of such measurements.
The duration of a diffusion anneal of a
metallic glass is limited by the need to en-
sure that no crystallization takes place, and
this in practice means that penetration of
the diffusing species is limited to a few
tenths of a micrometer. Normal methods
depending on mechanical sectioning and
chemical analysis are therefore not appli-
cable, and investigators have mostly used
Rutherford back-scattering (used in Chen
et al.'s initial study), ion erosion combined
with radioactivity measurements, sec-
Figure 9-13. Calculation of the isobaric Gibbs free ondary ion mass spectrometry, nuclear re-
energy of a-Si (curves 1 to 5) and of /-Si relative to that action analysis and X-ray diffraction from
of c-Si, using strain energies deduced from Raman
spectra. Curves 1 to 4 represent increasing degrees of
multilayer films. These methods can mea-
thermal relaxation of the a-Si. Curve 5 is an estimated sure diffusion coefficients as small as 10~ 20
curve for a-Si prepared in a wholly unrelaxed form, -10~ 2 6 m 2 s" 1 . In the last few years, over
but allowing it to relax to an equilibrium degree at a hundred publications have appeared on
each temperature. (After Sinke et al, 1988 a.) this theme and there is room here only for
a brief account of the principal generaliza-
tions that can be made with confidence.
glass in having a variable melting (transi- More detailed information can be found in
tion) temperature. - More will be said reviews by Cantor (1986), Cahn (1986),
about relaxation of a-Si in Section 9.4.2. Mehrer and Dorner (1989) and Cahn
(1990).
9.4 Diffusion, Relaxation Fig. 9-14 shows a characteristic set of
measured diffusion coefficients for B diffus-
and Crystallization ing in a Ni-Nb glass (Kijek et al., 1986).
The xl B(p,a) 8 Be nuclear reaction was ex-
When a metallic glass of amorphous ploited; this has a strong resonance for a
solid is heated to a sufficiently high temper- particular proton energy and by varying
ature, the constituent atoms begin to dif-
the energy of the probing beam, B concen-
fuse. This permits the amorphous structure
trations at different small depths below the
to relax towards the state corresponding to
surface could be determined. It is clear that
the ideal congealed liquid. If diffusion is
(as first discovered by Chen et al. 1978) a
fast enough, the amorphous structure be-
relaxation anneal reduces the diffusivity.
gins to crystallize. These three linked phe-
Other studies have determined the kinetics
nomena are treated in this Section.
of this reduction and shown that it satu-
rates, and have also shown that the diffu-
9.4.1 Diffusion
sivity falls as the atomic volume reduces
The first experimental study of atomic during an anneal ... i.e., as the amount of
diffusion in a metallic glass was made as free volume diminishes (Chason and Mi-
9.4 Diffusion, Relaxation and Crystallization 519

• Fe
82 B 18
A Zr 61 Ni 39
10"19 =-\
\r
: Uu
in

CO
io- 2 T
\ \
v
• Sb
: \
"5 : s,.\
Q \
10-,21 \«Au\
S b
\ \
10
0.12 0.U 0.16 0.18
(a) Atomic radius in nm

1.2 U 1.6 1.8


1 0 0 0 / T i n K"1
Figure 9-14. Diffusion coefficients of X1B in Ni 6 0 Nb 4 0 Ni Co Fe Cu Au Ti Zr
glass. O unrelaxed; x relaxed 420 s at 878 K. (After
Kijek et al., 1986.)
10"19

zoguchi, 1987; see also discussion by Cahn,


1990). Fig. 9-14 also shows that, after re-
laxation, the diffusivity obeys an Arrhe-
nius-type temperature variation, a fact
which has occasioned much surprise, be-
cause a well defined activation energy
would seem to imply that all atomic jumps
go over similar energy barriers, which
clearly is not true in a glass. The rather
unsatisfactory present situation with re-
gard to the theory of diffusion in metallic
glasses is reviewed by Frank et al. (1988)
and by Mehrer and Dorner (1989).
The best established generalization con- 10-27
cerning diffusion in metallic glasses is its 10 12 U 16 18 20
great sensitivity to the relative sizes of the (b) Atomic vol. in 10"30m3
diffusing and host atoms. Sharma has done Figure 9-15. (a) The dependence of diffusivity of dif-
much to establish this (see Sharma et al., ferent metals in two metallic glasses on atomic radius
of the diffusing species. (After Sharma et al., 1989.)
1989) and the previously cited study by
(b) Diffusivities of various metals in amorphous N i -
Greer et al. (1990) on the asymmetry of Zr, with a Ni content in the range 50-65 at.%, as a
diffusivity of Zr and Ni in a-Ni-Zr has function of the atomic volume of the diffusion species.
neatly confirmed it. Fig. 9-15 shows graphs (After Greer et al., 1990.)
520 9 Metallic Glasses

from these two studies. This is reminiscent mechanism involving about 10 atoms co-
of the behavior of diffusing species in crys- operatively.
talline metals, but is particularly pro- One well-known theoretical approach
nounced here. This size sensitivity of diffu- to diffusion in metallic glasses is firmly
sivity in metallic glasses still does not tell predicated on the notion of diffusion via
us for sure whether the diffusing process atom-sized holes. Buschow (1984) was able
should be regarded as being mediated by to estimate the heats of formation of holes
vacancy-like holes or whether it is to be in various metallic glasses, using a method
regarded as primarily interstitial. A recent introduced by Miedema, and was able to
study, via indirect diffusion measurements show that the crystallization temperature
under hydrostatic pressure, of the activa- scales as does this heat of formation. (He
tion volume for diffusion in a metallic glass assumed that the diffusion of holes of the
(Limoge, 1990) suggests a vacancy-like same size as the smaller constituent atoms
mechanism. Further, the reduction of diffu- was the important variable.) A larger heat
sivity as a result of relaxation has been of formation, as with crystal vacancies, im-
closely correlated with the loss of free vol- plies a smaller concentration of holes, thus
ume, and this indicates that "holes" play an a smaller diffusivity at a given temperature
essential part in diffusion. It is clear that and, in consequence, more sluggish crystal-
the ultrafast diffusion of H in metallic lization. Barbour et al. (1987) have devel-
glasses is of an interstitial nature, but it is oped this approach by computing also the
also to be noted that the small number of heats of formation for holes of the same
interstitial spaces of large sizes act as traps size as the larger constituent atoms of each
for hydrogen, so that (e.g., Kirchheim glass, and concluded that the readiness of a
etal., 1982; Kirchheim 1988, Kirchheim particular amorphous alloy to be formed
et al., 1991) the diffusivity of H in metallic by the interdiffusion SSAR mechanism de-
glasses becomes extremely sensitive to con- pends on a large difference between the
centration (which has not been established heats of formation for the larger and
for any other diffusant). Whether such smaller holes, and this of course relates to
large units of free volume are to be re- the size difference of the constituent atoms.
garded as holes or interstitial spaces is re- A large size difference implies a large diffu-
ally a matter of lexicography; it may turn sivity difference, as we have seen. Fig. 9-16
out that the vigorous debate as to whether, shows the results of the calculations by
in general, diffusion in metallic glasses is to Barbour et al.
be perceived as an interstitial or as a va- As we saw above, diffusion is an essential
cancy-type mechanism is a matter of shad- process in some of the solid-state amor-
ow-boxing. The one thing which is unam- phization mechanisms. It is not known
biguously clear is that free volume plays a what the state of relaxation of an amor-
vital role in determining diffusivity. phous alloy made by interdiffusion of
A very recent study (Faupel et al., 1990) layers is, but it is no doubt significant that
has shown, for a Co-rich glass, that there is the diffusivity calculated from measured
no pressure dependence at all of cobalt dif- growth kinetics (Rubin and Schwarz, 1989)
fusivity and a very small isotope effect. The of such an alloy layer in Ni/Zr and the
conclusion is that diffusion is not mediated directly measured diffusivity of Ni in a
through quasivacancies in thermal equilib- Ni/Zr glass made by melt-quenching, have
rium, but rather takes place by a 'direct' quite different activation energies (1.01 eV/
9.4 Diffusion, Relaxation and Crystallization 521

1500
.9

11000
CD Figure 9-16. Crystallization
C
temperatures for various
o transition metal amor-
N
phous alloys plotted
against the calculated heats
5 500 of formation of holes
equivalent in size to the
o larger constituent atoms
(HLV) or the smaller con-
stituent atoms (HSY). (After
Barbour et al., 1984.)
50 100 150 200 250
HSw (A) or HLy ( • ) in kJ mole

atom in the first case, 1.45 eV/atom in the also affects many other physical and me-
second). It will be interesting to see more chanical properties: changes of physical
critical comparisons of diffusivities in melt- properties are briefly discussed in this sec-
quenched and SSAR amorphous alloys. tion, relaxation-induced embrittlement in
Relaxation does not always depress the the next. Oxide glasses behave similarly:
diffusivity in an amorphous solid. a-Si is a for instance, when an optical glass is an-
notable exception. A recent study (Polman nealed close to its glass transition, the re-
et al, 1990) has established that the diffu- fractive index changes steadily. Relaxation
sivity of Cu in a-Si made by ion implanta- in oxide glasses is treated in Chap. 3 of this
tion increases by a factor of 2 to 5 when the Volume.
silicon is relaxation-annealed. The expla- Table 9-2, modified by Cahn (1983) from
nation is that as-implanted a-Si contains a a compilation by Egami, lists the proper-
large concentration of defects (point de- ties the changes of which on thermal relax-
fects and agglomerates) which act to trap ation have been most frequently studied. A
Cu atoms; relaxation destroys many of distinction is made between those phenom-
these defects and thus enhances mobility of ena which change in a primarily irre-
the Cu. Free volume seems to be of sec- versible way and others which change in a
ondary importance here. primarily reversible way as the annealing
temperature is cycled; recent research has
however made it clear that no property
9.4.2 Relaxation
changes in a wholly irreversible or a wholly
As we have already seen in connection reversible way. Thus, length changes,
with diffusion, annealing a metallic glass which are most directly tied to free volume
below its crystallization temperature re- changes, while almost wholly irreversible
duces the free volume and thereby de- have nevertheless recently been shown to
creases the self-diffusivity. (a-Si behaves have a small reversible component (Huizer
differently.) The reduction in free volume and van den Beukel, 1987). The principal
522 9 Metallic Glasses

Table 9-2. Changes in physical and mechanical prop- perature in metallic glasses only, although
erties during structural relaxation. (After Egami et al. no direct diffraction evidence of this has
(1982), slightly modified.)
ever been reported (it would be more diffi-
Properties Direction of Reversible (R) cult to obtain in glasses than in crystals).
change during or irreversible Because of this postulated reversible varia-
relaxationa (I) below Tg tion of chemical SRO with temperature,
Volume D I
changes in properties that are particularly
Specific heat I I sensitive to it, such as elastic properties or
I/D R Curie temperature, have a large reversible
Young's modulus I I component to their changes on relaxation.
I/D R Very recently Haruyama and Asahi (1991)
Internal friction b ' c D I
Electrical resistivity I/D I
claim to have found calorimetric and resis-
I/D R tometric evidence of reversible SRO in
Diffusivityb D I N i - C r - B glasses.
Viscosity15 I I One test of Egami's rationalization of
Embrittlementb I I
the two types of relaxation effect would be
Thermal resistivity D I
Curie temperature I/D I/R to test whether the incidence of reversible
Coercive field I/D I/R changes of property are correlated with the
Magnetic anisotropy, magnitude of chemical SRO present in dif-
field-induced I/D R ferent glasses: thus, Cu-Ti glasses are
Superconductive tran- known to order strongly, Fe-Ti glasses
sition temperature D I
have recently been found to have no chem-
a
I denotes increase, D decrease. ical SRO, and comparative measurements,
b
These properties are conventionally (for crystalline for instance of Young's modulus, between
solids) considered to be structure-sensitive, and in- them might serve as a test of what is still,
deed do show large changes in amorphous solids
upon annealing.
after 9 years, no more than a very reason-
c
This property is itself a reversible relaxation phe- able hypothesis: the association between
nomenon. reversibility of property changes and
chemical SRO. - An excellent overview of
difference between these two fundamen- known facts concerning relaxation of
tally distinct types of relaxation-induced metallic glasses in the light of Egami's hy-
change was first recognized by Egami pothesis was published more recently
(1981). He proposed a distinction between (Egami, 1986).
topological short-range order, or TSRO Fig. 9-17 shows some characteristic ex-
(which in effect describes the density of amples of relaxation-induced property
packing of atoms) and chemical short-range changes. The kinetics of such processes, es-
order, or CSRO, which defines the extent pecially reversible ones, became an inter-
to which atoms have unlike nearest neigh- esting problem when the so-called crossover
bours. effect was discovered in metallic glasses,
On relaxation annealing, TSRO changes with respect to properties such as the Curie
through the progressive, irreversible re- temperature and elastic moduli (Greer and
moval of free volume, and this causes irre- Spaepen, 1981; Scott and Kursumovic,
versible property changes. Chemical SRO, 1982). This effect is most easily understood
by analogy with crystalline alloys (see by reference to Fig. 9-18, which actually
Cahn, 1982) is assumed to vary with tem- refers to earlier work done with respect to
9.4 Diffusion, Relaxation and Crystallization 523

jL0*?0'{5) p

Relaxed at 623 K
{Pre-relaxed 30 m'm
at 5/3 K)
Fe
40 Nl40 B
20
- ; •

179-

-3-

623
1000
time (s)
-4

60

Figure 9-17. Manifestations of relaxation of metal-


lic glasses: (a) irreversible length change of a
Fe 40 Ni 40 B 20 glass; (b) short-term reversible changes
of Young's modulus of Co 58 Fe 5 Ni 10 B 16 Si 11 glass cy-
cled between 623 K and 723 K; (c) longterm change of
Young's modulus in the same glass at various temper-
atures, from the as-quenched state; (d) changes of
Curie temperature of Fe 80 B 20 glass as a function of
holding time at various temperatures above the Curie
temperature, substantially reversible; dashed lines in-
dicate incipient crystallization; (e) reversible changes
of coercive field of the above-mentioned Co-rich
10 12 U
glass, a composition of low magnetorestriction, dur-
tjh] ing cyclic annealing. (After Cahn, 1983.)
524 9 Metallic Glasses

1.5U60 Beukel, 1986). This work is too complex


Equilibrium line and extensive to treat here.
Most commonly, relaxation kinetics of
various properties follow a In t law, which
has been shown to be consistent with the
existence of a spectrum of activation ener-
gies.
1.51430
200 300 400 Not only melt-quenched glasses relax.
Time in minutes Thus Riveiro and Hernando (1985) mea-
Figure 9-18. Refractive index vs. time in a crossover ex- sured the relaxation of coercive field in an
periment on a borosilicate glass. The glass was held at electrodeposited Co 91 P 9 glass, and found a
temperature Tx until the index reached the value char-
acteristic of equilibrium at a second, higher tempera-
drop by two orders of magnitude. They
ture T2. The temperature was then changed abruptly were able to analyze this change in terms of
to T2: instead of remaining steady, the index followed the spectrum of activation energies and de-
the curve shown, returning eventually to the T2 equi- cided that at least 4 distinct processes were
librium value. (After Macedo and Napolitano, 1967.) in play; they also concluded that the diffu-
sion of P atoms from "unstable" to "stable"
the refractive index of a borosilicate glass holes was the main relaxation process.
(Macedo and Napolitano, 1967). The cap- When a metallic glass is stressed at a
tion indicates the treatment used. - Such high temperature, it undergoes homoge-
behavior can only mean that two or more nous flow by a purely viscous process. (At
distinct atomistic processes, with different room temperature, flow proceeds inhomo-
activation energies and different kinetics, geneously, along shear bands - see Vol. 6,
operate simultaneously: it also implies that Chap. 11). As creep proceeds, free volume
there is not a one-to-one relationship be- is progressively annealed out and since the
tween measurable properties and the inter- viscosity is directly linked to free volume
nal state of the glass, in the sense that the (see Chap. 3, this Volume), the creep rate
same value of a property can be associated under constant stress progressively dimin-
with distinct states generated by different ishes. The relation between viscosity, rj,
heat-treatment programs. A thorough stress, <T, and strain rate, £, is: rj = (1/3) a/s.
analysis showed that, in fact, not two but a Instead of a constant-stress creep test, one
spectrum of activation energies has to be can also measure stress relaxation at con-
operative (Gibbs et al., 1983; Leake et al., stant strain or perform a bend stress relax-
1988), and this idea has had a major effect ation experiment (a ribbon is elastically
on subsequent theories of relaxation phe- bent and held at a fixed radius while it is
nomena. The idea has been used to partic- annealed, and then released to see how far
ularly good effect in a long series of papers it springs back). A brilliant series of exper-
by van den Beukel and colleagues, in which iments to study these processes, mostly
the relaxation of a number of properties, with Pd 82 Si 18 glass, was performed by
including viscosity, length changes, resis- Spaepen and Taub and reviewed by them
tivity, Young's modulus and Curie temper- (Spaepen and Taub, 1983).
ature, mostly in Fe 4 0 Ni 4 0 B 2 0 glass, was According to the Stokes-Einstein rela-
analyzed experimentally and theoretically tion, t] = k T/D b, where D is a self-diffusiv-
in great detail. Their entire programme of ity and b is a characteristic distance of the
research has been summarized (van den same order as the interatomic distance
9.4 Diffusion, Relaxation and Crystallization 525
1O 1;

1011

>10 1 0
-a 10 A
Figure 9-19. Rate of
/ <100 a change of viscosity of
Tensile creep
] 104 O Fe 40 Ni 40 P 14 B 6 glass with
9 I 117 V
time as a function of tem-
10 Tensile stress f 100-400 A
perature, as measured by
relaxation (100-400 • three different experimental
Bend stress { 30-330 • techniques. (After Spaepen
relaxation
108 and Taub, 1983.)
1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8
10 3 / T in K"1

(Nachtrieb, 1976). The rise in viscosity on Attempts to interpret such relaxation-in-


relaxation due to reduced free volume is duced changes quantitatively are still beset
thus associated, as we have already seen, by some difficulties, notably the need to
with a fall in diffusivity. assume that the concentration of flow de-
The free volume model of flow and vis- fects (unlike free volume collectively) to
cosity, originated by Cohen and Turnbull, some extent changes reversibly with tem-
can be outlined as follows: Each atom is perature. A "flow defect" here is a particu-
confined in a cage defined by its nearest lar configuration of free volume of a kind
neighbors; that cage can vary in volume, which favors atomic jumps, as sketched
and the free volume is that part of a cage in out above. For details of the theoretical
which the atom can move without an en- considerations involved, the reader is re-
ergy change. Normally the atom can only ferred to Spaepen and Taub's review, and
oscillate, but if there is a density fluctua- to other detailed reviews by Chaudhari
tion, there is a computable probability (de- et al. (1983) and Spaepen et al. (1986). It is
pendent of course on temperature) that the undoubtedly very difficult to define in an
atom will jump to a neighboring cage if acceptable operational manner what is
the fluctuation generates an instantaneous meant by a defect in an amorphous struc-
local free volume exceeding a critical ture; one very recent attempt to do so
amount. Such jumps define both viscosity (Calvo, 1991) leans on a method originally
and creep rate under stress. Relaxation di- introduced for quasicrystals.
minishes the average free volume and thus Although the theory of the glass transi-
increases the viscosity, linearly with time as tion is not discussed in this Chapter, it is
it turns out. Fig. 9-19 shows how the (lin- worth pointing out that an effective theory
ear) rate of increase of viscosity varies with linking the glass transition and relaxation
temperature for a metal-metalloid glass. - in terms of free volume has recently been
526 9 Metallic Glasses

(1985), by measurement of the change of


X-ray absorption by a foil of metallic glass.
The change of density of Pd-Si based
glasses in these two studies ranged from
0.14 to 0.25% (Fig. 9-20). - The most direct
way of measuring changes in TSRO would
be to monitor changes in the diffraction
pattern. This is exceedingly difficult be-
cause the changes are so small. The first
serious attempt to detect such changes was
120 240 360 by Egami (1978): he used the highly sensi-
Time in min tive energy-dispersive X-ray diffraction
Figure 9-20. Relative change in the density of method. Later, Chason et al. (1985), in the
Pd 82 Si 18 glass as a function of annealing time at study just cited, determined the change in
260 °C, determined from changes in x-ray absorption. the profile of the first diffuse X-ray diffrac-
(After Chason et al., 1985.)
tion peak from Pd 82 Si 18 and related this to
the measured change in resistivity, which is
published by van den Beukel and Sietsma closely linked with the structure factor in
(1990). the neighborhood of the first peak. The
To conclude this Section, we consider observed and calculated change of resistiv-
the possibility of direct experimental anal- ity matched well.
ysis of changes in TSRO during relaxation. The structural relaxation of a-Si (see
On a coarse scale, one can estimate the Sec. 9.3.4) has been determined by X-ray
reduction in free volume by measuring the diffraction (Roorda, 1990) and here the
change in length (e.g., Huizer and van den changes are much more substantial than in
Beukel, 1987) or even more directly, the a metallic glass (Fig. 9-21). The changes
change in density resulting from relax- correspond to enhanced ordering over a
ation. This last has been measured in an range of several atomic distances, but with-
experimental tour de force by Chason et al. out any change in nearest neighbor separa-
tions. The nature and kinetics of the relax-
ation process in this material has also been
20
V)
studied by Raman spectroscopy, which is
Annealed at 500°C sensitive to the distortion of covalent bond
Annealed at 230°C
S 15 as implanted angles - a method not applicable to metal-
lic glasses (Sinke et al., 1988 b).
^ 10
c
9.4.3 Thermal Embrittlement
c
0)
Many metallic glasses are capable of a
moderate degree of plastic deformation at
room temperature: the process is heteroge-
0 2 4 6 8
k in A"1
neous and involves the formation of shear
Figure 9-21. X-ray diffraction pattern of a-Si made by bands approximately along a plane of
ion implantation, before and after relaxation anneals. maximum resolved shear stress. A ductile
(After Roorda, 1990.) metal ribbon can generally be plastically
9.4 Diffusion, Relaxation and Crystallization 527

bent sharply back on itself. Some such


glasses, mostly those based on iron (one 350°C-2hr
might call these "glassy steels"), show (1) a r BD =97°C
—•—1
ductile-brittle transition temperature and
c 10°
(2) the phenomenon of thermal embrittle-
ry
• •••
o -
t_
ment, which is marked by an increase in the In

ing
ductile-brittle transition temperature on
T3 1
annealing below the crystallization tem- c
0)
perature. Fig. 9-22 exemplifies these phe- .a 1n -1
»
Q> 1U
nomena. The mechanism of the embrittle- •3


••
(_)
0
I •
ment process has given rise to a great deal «_
• • •
li_ L • •• -n
of debate and investigation. •
••
Spaepen (1977) first put forward the idea 10"2
• • •
••
that shear band formation (morphologi-
cally similar to slip bands in crystalline
metals) is to be attributed to a multiplica- 1 1 1 1 1 1
30 50 70 90 110 130 150 170
tion of free volume at an incipient band,
(a) Testing temperature in °C
which reduces the flow stress locally so
that the shear band develops preferentially.
Cahn et al. (1984) showed that the overall
density reduction in a Pd-Cu-Si glass due
to a 40% rolling reduction was 0.14%, 300
which implied a much larger density reduc- 260 - Isochronal annealing, fA = 2hr
tion within the narrow shear bands them- \
1
220 - 1
selves. This notion was further analyzed by i
1

Argon et al. (1985), and they concluded, 180


Crystallization 1 ' *
from measured overall density changes in 140
heavily deformed glasses (rolling or wire- O 100 -
drawing) and the observed shear band ge- o

ometry, that within a shear band itself the .£ 60 -



local dilatation due to free volume can be K

J
20
as large as 50%. - Cahn et al. (1984) further -20
showed that the excess free volume in the
shear bands was dissipated during a relax-
ation anneal, while Krishnanand and
-60

-100 \
A
Cahn (1975) had earlier shown that after -140
such a relaxation anneal and renewed plas-
-180
tic deformation, the new population of 240 280 320 360 400
shear bands was not in the same sites as the (b) in °C
old ... i.e., the old shear bands had been Figure 9-22. (a) Strain at fracture in a bending test as
totally "healed" by the relaxation anneal. a function of temperature for a Fe 79 3 Be 16 4 Si 4 0 C 0 3
It can thus be taken as well established glass, annealed for 2 h at 350°C after melt-spinning.
TBD is the ductile-brittle transition temperature,
that free volume plays a central role in (b) Change of TBD with isochromal anneals at progres-
both homogeneous (creep) and heteroge- sively increasing temperature: same glass. (After
neous plastic flow in metallic glasses. Spaepen et al., 1986.)
528 9 Metallic Glasses

The theories to explain thermal embrit- much more sluggishly, if at all, is attributed
tlement fall into two categories: (1) the hy- to a reduced tendency to phase separation
pothesis that annealing removes excess free for such compositions.
volume and (2) the hypothesis that the ho- The clearest demonstration to date of
mogeneous glass structure separates into the central role of free volume in determin-
two distinct amorphous phases. The basis ing the incidence of thermal embrittlement
of the first hypothesis is clear from the fore- comes from an important series of publica-
going: further, Wu and Spaepen (1986) tions by Gerling et al. (1985, 1988, 1989,
have assembled detailed evidence on ther- 1990) relating to Fe 4 0 Ni 4 0 B 2 0 glass.
mal embrittlement consistent with this Briefly, they have established in circum-
model. The second hypothesis leans on ob- stantial detail how this glass is embrittled
servations such as that due to Walter et al. by the loss of free volume on annealing; for
(1976), who by Auger electron spectros- instance, the embrittlement behavior
copy established an enrichment of P at varies with ribbon thickness, because the
fracture surfaces of a Fe 40 Ni 40 P 14 B 6 glass, quenched-in free volume varies also. They
and Piller and Haasen (1982) who used have further shown that a glass which has
field ion microscopy to demonstrate the been thermally embrittled can be reduc-
formation, during relaxation annealing of tilized by neutron irradiation, which cre-
Fe 4 0 Ni 4 0 B 2 0 , of minute zones enriched in ates fresh free volume. The new ductility
boron to 25 at.%. However, tests by X- can in turn be removed by a second relax-
ray small-angle scattering of some other ation anneal.
glasses have failed to demonstrate phase
separation of this kind, whereas other ex-
periments have given contrary results. The 9.4.4 Relaxation of Magnetic
literature is quite extensive. and Elastic Properties
A possible marriage between the two Changes in the Curie temperature,
types of hypothesis has been proposed in which is particularly affected by CSRO,
an interesting paper by Yavari (1986). By and of the coercive field, have already been
analyzing the volume per metal atom in discussed. A number of other magnetic
Fe-B glasses of different compositions, he properties have also been studied in rela-
shows that a local enrichment of B will tion to relaxation.
need to "suck" free volume from the adja- The magnetic and mechanical properties
cent matrix, reducing the free volume con- of soft ferromagnetic metallic glass sheets,
centration there. He suggests, therefore, which are now widely used for transformer
that the phase separation hypothesis re- laminations (see Sec. 9.6.1) are consider-
solves itself, indirectly, into the free volume ably affected by relaxation anneals. Be-
hypothesis. According to Yavari, the fact cause of the role of magnetostriction in
that some additives (e.g., Ce) delay embrit- enhancing core losses, it is important to
tlement to higher temperatures, whereas remove residual stresses without changing
others such as Sb promote it, can also be glass structure appreciably. Taub (1984)
interpreted on the basis of his model. - has shown that a short pulsed anneal at
Another observation (Yamasaki et al., high temperature is much more effective in
1985) to the effect that Fe-based glasses achieving this than a long anneal at a lower
whose compositions fall close to an equi- temperature. A comprehensive study of the
librium eutectic composition embrittle effect of annealing on a range of properties,
9.4 Diffusion, Relaxation and Crystallization 529

with special emphasis on magnetic ones way. The establishment of directional SRO
(Liebermann et al, 1989) of Fe 78 B 13 Si 9 (which can exist at the same time as normal
glass has reached the conclusion that em- isotropic SRO) is reversible, in the sense
brittlement is associated with clusters as that a change in direction of the applied
small as 0.3 nm in size. The authors also field, or its removal, will redirect or destroy
established that stress relief was complete the directional SRO. The phenomenon,
at annealing temperatures lower than which deserves more exploitation than it
those at which embrittlement began; it is has had as a useful way of measuring struc-
thus possible to achieve the desirable ob- ture change kinetics in metallic glasses, is
jective of stress relief without embrittling described in detail by Luborsky (1980).
the laminations. Evetts and Hodson (1985) have in fact ana-
Another form of magnetic relaxation lyzed the kinetics of the process (which
which is of practical importance is the gen- they term 'polarization') in terms of the
eration of magnetically induced uniaxial concept of a spectrum of activation ener-
(ferromagnetic) anisotropy. This is a form gies, mentioned in Sec. 9.4.2.
of "magnetic annealing" well known in fer- A closely related process is stress-in-
romagnetic crystalline solid solutions duced ordering; here the external influence
(Graham, 1959) but less familiar in glasses. is a stress instead of a magnetic field, and
The relevant theory is well established. The the measured property is anelastic strain
phenomenon is of practical concern be- instead of a magnetic anisotropy. In an
cause an induced uniaxial anisotropy af- experimental tour de force, Suzuki et al.
fects the response of magnetic components (1987) were able to show directly, by ener-
to applied fields. - An alloy is annealed in gy-dispersive X-ray diffraction from a
a magnetic field at a temperature high stress-annealed Fe 40 Ni 40 Mo 3 Si 12 B 5 glass
enough to permit exchange of places be- done successively with two orthogonal dif-
tween neighboring atoms, and pairs of un- fraction vectors, that directional order
like atoms tend to line up preferentially (they called it 'bond-orientational an-
parallel to the field, inducing a magnetic isotropy') was induced by stress-annealing
anisotropy. The statistical tendency for and decayed on subsequent stress-free an-
this to happen is very weak, but magnetic nealing. The ordering kinetics followed In t
measurements are ultrasensitive even to kinetics, characteristic of a material with a
minute amounts of directional short-range spectrum of relaxational activation ener-
order which would be too weak to measure gies. According to their model, bond-orien-
by X-ray diffraction. The phenomenon is tational anisotropy involves a directional
best defined where two distinct kinds of variation in the number of all kinds of
metal atom are present (usually, Fe and Ni) bonds, whereas the accepted theory as ap-
and is most pronounced for concentrated plied to crystalline alloys involves, as we
solid solutions, since it depends on the have seen, anisotropies in different kinds of
presence of numerous pairs of unlike bonds. In fact, a more recent study from
nearest neighbor atoms. The kinetics of re- the same laboratory (Tomida and Egami,
orientation of the preferred magnetic direc- 1991) recognizes that chemical as well as
tion when the field direction is changed topological anisotropy is involved in bond-
depends on self-diffusivities in the alloy orientational anisotropy.
concerned, although no attempts have A recent study of stress-induced order-
been made to measure diffusivities in this ing in Fe 4 0 Ni 4 0 B 2 0 glass, by Leusink and
530 9 Metallic Glasses

van den Beukel (1988), has proved that the - In eutectic crystallization (e.g., of
ordering kinetics is determined by the Fe 8 0 B 2 0 glass), the glass transforms to two
amount of free volume present. As these phases growing in a closely coupled form.
authors point out, this is a good way of In the example cited, the constituent
estimating the kinetics of establishment of phases are a-iron and Fe 3 B. There is no
CSRO in a metallic glass; the fact that the change in overall composition between the
state of order here is anisotropic rather glass and the eutectic colony.
than isotropic is of no consequence. - In primary crystallization (e.g., of
Other special forms of relaxation, partic- Fe 8 6 B 1 4 glass), a primary phase, here a-
ularly magnetoelastic and thermoelastic iron, crystallizes out first, which involves a
relaxation in metallic glasses, and internal change in composition of the residual
friction, are reviewed by Kiinzi (1983). In- glass; later, a compound, here Fe 3 B, crys-
ternal friction can be used to monitor tallizes separately (i.e., not in closely cou-
structural changes; this was done, for in- pled form).
stance, in a study by Sinning et al. (1991) on - In crystallization with phase separa-
crystallization of a C o - Z r - H glass, to be tion, the glass itself phase-separates into
cited in the next Section. two distinct amorphous phases with differ-
ent compositions and glass transition tem-
peratures, and these then crystallize at dif-
9.4.5 Crystallization
ferent temperatures during further heating.
When a metallic glass is heated, it will A good example of a glass behaving like
crystallize to form some combination of this is Zr 3 6 Ti 2 4 B 4 0 (Tanner and Ray,
intermetallic compounds and metallic 1980).
solid solutions, just as an oxide glass crys- Early studies of crystallization of metal-
tallizes to form a glass-ceramic. The lic glasses largely depended on the use of a
nomenclature of the product poses a prob- differential scanning calorimeter (DSC),
lem: "Glass-alloy" has not found favor, which generates curves such as that shown
"Pyromet" by analogy with "pyroceram" is in Fig. 9-23. In this particular instance, it is
excluded because the word is a registered not certain whether the double peak is due
trademark; there is a family of engineering to amorphous phase separation (there is a
alloys made by crystallizing, or "devitrify- faint indication of a second glass transi-
ing" metallic glasses with the trade name tion) or to primary crystallization followed
"Devitrium"; probably "devitrified alloy" by crystallization of a small amount of re-
is the best available generic term. sidual glass at a higher temperature. This
Crystallization mechanisms of metallic uncertainty indicates that micrographic
glasses are generally divided into three cat- examination is really necessary as well to
egories - polymorphous, eutectic and pri- determine crystallization mechanisms for
mary crystallization (Koster and Herold, certain, and this has been widely done for
1981) - to which a fourth, crystallization a variety of glasses (see reviews by Koster
with phase separation, can usefully be and Herold, 1981; Scott, 1983; Koster and
added: Schunemann, 1992). A very large literature
- In polymorphous crystallization (e.g., exists on the results of such investigations,
of Fe 7 5 B 2 5 glass), a single intermetallic which it would not be profitable to review.
compound crystallizes without change of Many studies have examined the effect on
composition. crystallization mechanisms and kinetics of
9.4 Diffusion, Relaxation and Crystallization 531

changes between the various categories


listed above.
The activation energy for the crystalliza-
tion process as a whole, which is usually
well defined, is obtained by varying the
heating rate in the DSC and applying a
theory developed by Kissinger (1957) to
the measured peak values of crystallization
temperature. However, as often in physical
metallurgy, little useful has been done with
the activation energies once they have been
determined! They could be compared with
I I I I I
activation energies for the self-diffusion of
230 270 310 350 390 430 470 510 the constituent species, where known, to
Temperature in °C help define rate-determining process in
Figure 9-23. Differential scanning calorimeter record crystal growth, but this does not appear to
during heating, at 20Kmin~ 1 , of Pd 77 5 Cu 6 Si 16 5 have been widely done. (However, Koster
glass. The ordinate represents power released (exo- and Herold (1981) have used crystalliza-
therm upwards) or absorbed (endotherm down-
wards). Tg is clearly differentiated from the first crys-
tion kinetics as an indirect way to estimate
tallization peak, Txl. diffusion rates, without being able to deter-
mine which diffusing species is rate-deter-
mining.)
DSC studies can only encompass a lim-
changing the proportion of the constituent ited range of heating rates, approximately
elements. A good, very recent specimen of 5-100 K/min, and until recently no meth-
this literature is a paper by Sprengel et al. ods were available to study crystallization
(1990) on the crystallization of a range kinetics and mechanisms at very high heat-
of Co-Zr glasses. Other investigations, ing rates or isothermally at high tempera-
which are increasing in frequency, have ex- tures. This has been altered by the intro-
amined the effect of systematically varying
ternary additions to a fixed binary compo-
sition (e.g., Bhatnagar et al., 1990, with re-
spect to NiZr 2 plus Al or Ga; Ghosh et al.,
1991, with respect to "micro-additions" to
Ni 24 Zr 76 ). - For detailed information the
reader is referred to the cited overview arti-
cles.
The crystallization temperature not only
depends on the alloy system but also varies 350,
somewhat with the composition of the
glass within a given system. This is exem-
plified by Fig. 9-24, for the Fe-B system: Figure 9-24. Crystallization temperatures Tcryst (peak
in DSC continuous-heating records for different heat-
this shows that the same system can show ing rates) of Fe-B metallic glasses. The various sym-
single or double crystallization peaks, ac- bols refer to different investigators. (After Koster and
cording as the type of crystallization Herold, 1981.)
532 9 Metallic Glasses

duction of time-resolved X-ray diffraction, plication because of their resistance to


in which extremely intense monochro- crystallization (Sec. 9.6.5). These high crys-
mated X-ray beams from a synchrotron tallization temperatures have been success-
source are combined with very rapid fully rationalized on the basis of Buschow's
(«10 4 K s ~x) electrical self-heating of glass hole model of diffusivities (Sec. 9.4.1).
ribbons to constant high temperature (Sut- Attention has recently moved from the
ton et al, 1989). With the aid of position- simple determination of crystallization
sensitive X-ray detectors, an entire diffrac- temperatures to the investigation of nucle-
tion pattern can be determined in as little ation mechanisms, in particular, whether
as 3 ms. In this first study by the new nucleation in particular case is homoge-
technique, polymorphous crystallization neous or heterogeneous, and to a study of
of NiZr 2 was studied up to 680 K (at the role of heterogeneous nucleation at the
which temperature, 50% crystallization is free surface of a glass.
achieved in 4 s) and it was established that The leading investigator in recent years
at these high temperatures, a transient pre- into nucleation mechanisms and kinetics
cursor phase is formed initially. has been Greer. His series of papers began
From a practical viewpoint, plots like with an important study of the crystalliza-
that shown in Fig. 9-25 are useful. These tion of Fe 8 0 B 2 0 glass (Greer, 1982). His
are obtained by isothermal anneals (less approach combines DSC and micro-
often used than continuous heating ones) graphic observation with modelling. Iso-
at a range of temperatures. thermal DSC runs (with elaborate correc-
Metal-metal glasses are of particular tions for various sources of error) were
interest because some of them have very used to fit the parameters of the standard
high crystallization temperatures. Notable Johnson-Mehl-Avrami equation, x (t) =
among these are W 65 Ru 35 , W 50 Re 50 (both l - e x p ( - K t " ) , where x{t) is the frac-
with T x ^800°C, and Ta 55 lr 45 , with T x ^ tion crystallized in time t and K = Ko
^900°C (Denier van der Gon et al., 1987). • Qxp( — E/kT). Special steps are taken to
Such glasses have found an unexpected ap- make allowance for the mutual impinge-

Temperature. T in °C
450 400 350 300

Figure 9-25. Time for the start of


crystallization of a range of metal-
Fe*oN'*opuB6 lic glasses as a function of temper-
ature. (After Luborsky, 1980.)
1.4 1.5 1.6 17 1.8
1000/7" in K"1
9.4 Diffusion, Relaxation and Crystallization 533

ment of growing grains. TEM established


the growth rate of crystals at specific tem- as-quenched
peratures. These correspond to an expo-
nent, n = 3 in the above kinetic equation.
Putting all this information together al-
lowed a computer model to be set up for 3 0.4

the crystallization kinetics during continu-


ous heating in a DSC, which permits the
highest precision, and the experimental
output was compared with the predictions
from the model. Fig. 9-26 shows the results
in the form of a dx/dt plot derived both 0.0
680 700 720
from the DSC output and from the fitted TEMPERATURE(K)

model, both for the as-quenched glass and Figure 9-26. Crystallization kinetics, dx/dt, deduced
for a sample preannealed at a constant from continuous DSC heating data, for Fe 80 B 20 glass
32 urn thick (solid curves), compared with fitted
temperature (which initiates crystallization curves derived from a model. The lower peak corre-
on preexisting nuclei). One adjustable pa- sponds to a preannealed sample. (After Greer, 1982.)
rameter, Ko, is adjusted to give the best fit
for both curves and it can be seen that a
very exact fit was obtainable for experi- rate increasing from zero to a steady state
mental peaks, except for a small unfitted value as the material is undercooled. (In
subsidiary peak at high temperatures. the case of Fe 8 0 B 2 0 Just discussed, the ob-
(This was shown to be due to a thin surface servations fit the hypothesis of transient
skin on the ribbons which was known to nucleation during the quench itself.) Fig.
contain no preexisting nuclei, so that crys- 9-27, taken from a review of nucleation
tallization of this skin was delayed until mechanisms (Greer, 1988) shows schemati-
new nuclei could form.) Greer showed that cally the different forms of nucleation
Ko is directly proportional to the nucleus
density for a fixed growth rate, and was
able to deduce a nucleus density (not af-
fected by the preanneal) of3.5xl0 1 8 m~ 3 .
This was checked against the grain concen-
tration in partly crystallized specimens as
determined by TEM, and fitted well. At
this stage, he could not be certain as to the
nucleation mechanism, but because of
the very high nucleus density he deduced
that it was very probably a homogeneous
mechanism. - He found that the nucleus
density was very sensitive to the thickness Time
of the ribbon and thus to the quench rate. Figure 9-27. Schematic variation in the number of
The next stage was to study both theo- nuclei with time in an isothermal anneal for the
following nucleation types: (a) steady-state homo-
retically and experimentally the phe- geneous; (b) transient homogeneous; (c) steady-
nomenon of transient homogeneous nucle- state heterogeneous; (d) transient heterogeneous;
ation; this term is applied to a nucleation (e) quenched-in active nuclei. (After Greer, 1988.)
534 9 Metallic Glasses

which can arise during crystallization of a Homogeneous nucleation has been


glass (and beforehand, during the quench). firmly established in the much-studied
Kelton and Greer (1986) published a de- Fe 40 Ni 40 P 14 B 6 glass, by appeal to crystal-
tailed analysis of the role of transient ho- lite counting (Morris, 1982) and a few other
mogeneous nucleation in glass formation metal-metalloid glasses. Other glasses in
and showed that a glass can sometimes which homogeneous nucleation is much
form only because nucleation was of the slower, notably Pd 4 0 Ni 4 0 B 2 0 (Drehman
transient rather than the steady-state type. and Greer, 1984) crystallize predominantly
This is exemplified by Fig. 9-28, which heterogeneously, both from internal de-
shows calculations, based on known mate- fects and from defects at free surfaces. Even
rial parameters, for both types of nucle- for such alloys, homogeneous nucleation
ation for Au 81 Si 19 . The dashed line in the with the concomitant fine grain size can be
lower figure indicates the low level of vol- achieved by first annealing close to the
ume fraction transformed which has usu- temperature of maximum nucleation fre-
ally been taken as the condition for form- quency and then raising the temperature to
ing a metallic glass successfully; it can be allow the nuclei thus formed to grow. Con-
seen that this level is achieved with tran- trariwise, this same alloy can be formed
sient nucleation for a quench rate of into large glassy volumes, « 1 cm3, by cool-
105 K s" 1 , whereas for steady-state nucle- ing at a rate as low as 1 K s ~ 1 , if the surface
ation the unrealistic rate of 10 8 Ks~ 1 is cleared of local defects by immersing it in
would be needed. a molten flux (Kui et al, 1984).
At the opposite extreme, it has recently
been shown (Sinning et al., 1991) that a
Au 81 Si 19 Co 33 Zr 67 glass containing a small amount
of hydrogen can be crystallized by fairly
fast heating to give a nanocrystalline struc-
ture (see Vol.15, Chap. 13). This is most
simply interpreted in terms of a very copi-
ous homogeneous nucleation, with a crys-
tal growth rate that slows down sharply at
higher temperatures.
Generally, heterogeneous nucleation is
most clearly demonstrated at free surfaces.
In some instances, the process is so domi-
nant that columnar grains grow in from
the surface while none grow in the interior
- i.e., the exact converse of what is ob-
served in Fe 8 0 B 2 0 , as we have seen above.
However, a glass of this type can crystallize
10 5 10 6 10 7 108 preferentially at the surface if the surface is
Quench r a t e in K / s
chemically or otherwise modified before or
Figure 9-28. (a) The number of nuclei and (b) the during annealing. Thus, if Fe 8 0 B 2 0 is differ-
transformed crystal fraction calculated for quenching
molten Au 81 Si 19 at various rates, assuming either
entially oxidized so that the boron content
steady-state or transient homogeneous nucleation. is reduced at the surface (Koster, 1984),
(After Kelton and Greer, 1986.) preferential surface nucleation is found.
9.5 Chemical Properties 535

The related composition Fe 4 0 Ni 4 0 B 2 0 be- 9.5 Chemical Properties


haves similarly; here, iron is preferentially
removed. Recently, Wei and Cantor (1989) A good deal of research has been done,
made a detailed study of surface crystal- mostly in Japan, on the corrosion resis-
lization of Fe 4 0 Ni 4 0 B 2 0 and found that it is tance of metallic glasses, which can be
enhanced if the alloy is first phase-sepa- spectacularly good. Much more recently,
rated by relaxation and then abraded at such research has extended also to the cat-
the surface, or else the surface is enriched in alytic and electrocatalytic properties of
Ni by electroplating Ni and then annealing suitable treated metallic glasses. A com-
the glass. Sometimes, surface oxidation can bined overview of these fields of research
have the opposite effect of inhibiting sur- can be found in a recent conference pro-
face crystallization; with Pd 4 0 Ni 4 0 P 2 0 , a ceedings (Diegle and Hashimoto, 1988)
thin NiO layer protects the glass from local and in review papers (Hashimoto, 1985,
loss of P; such loss is the prime cause of 1992). Here we have space only for a sum-
preferential surface nucleation. - Removal mary.
of the original surface can drastically mod-
ify crystallization behavior: thus, Ni 6 6 B 3 4
glass (which normally crystallizes from the 9.5.1 Corrosion Resistance
surface with a strong accompanying [100]
fiber texture, loses the quenched-in nuclei The wet corrosion resistance of metallic
responsible for this if the surface is etched glasses is greatly affected by their struc-
off (Koster and Schiinemann, 1991). Ac- tural and chemical homogeneity. In partic-
cording to the same authors, another way ular, there are no grain boundaries with
of inhibiting surface crystallization is to their frequent forms of chemical hetero-
remelt the original surface by means of la- geneity; accordingly, no electrolytic micro-
ser pulses; the self-quenching resulting circuits are set up with their bad effects on
from this seems to be fast enough to obvi- corrosion resistance.
ate quenched-in nuclei. Most of the research which has been
Clearly, the variegated phenomena sur- done on iron-base glasses containing
rounding surface nucleation during the metalloid addition, in various acids and
crystallization of metallic glasses as yet sodium chloride solutions, although very
defy generalization, and it must be left to recently, work has been extended to some
future research to systematize and inter- metal-metal glasses, for instance in the
pret them, as homogeneous nucleation has Ni-Ta series. With respect to Fe-based
recently been interpreted. Certainly, there glasses, the following have been thor-
is a practical interest in gaining such un- oughly established:
derstanding, because preferential surface 1) Most metallic solutes increase corro-
nucleation can produce undesirable side- sion resistance; Cr and Mo are particularly
effects, such as increased magnetic eddy effective, most so in combination. By way
current losses in surface-crystallized soft of example, a-Fe 72 Cr 8 P 13 C 7 passivates
magnetic glass ribbons for high-frequency spontaneously in 2 N HC1 (a very powerful
applications (Datta et al., 1982). corrodant) at ambient temperature, while
some glasses containing both Cr and Mo
will passivate spontaneously even in hot
concentrated HC1.
536 9 Metallic Glasses

2) Metalloids accelerate passivation by hydrogen absorption in various Cu-Zr


aiding the dissolution of all constituents glasses generates a Cu-enriched surface
other than the passivating one from a thin layers containing Cu microcrystals. A P d -
surface layer; P has been found to be par- Zr glass, activated in CO, O 2 , CO 2 or H 2 ,
ticularly effective. Accordingly, even small crumbles to a powder consisting of fine Pd
amounts of Cr, « 3 at.%, can lead to much and ZrO 2 particles. The catalytic effective-
higher surface concentrations of Cr ion ness of such catalysts depends entirely on
than is found on crystalline stainless steels. the fineness of the crystalline metal parti-
On Ni-Ta and N i - N b glasses, the cles produced during activation. In both
cations in the highly effective passive films Cu-Zr (Vanini, 1990) and Ni-Zr (Spit
are almost pure Ta 5+ or N b 5 + . Ni-Ta et al., 1981) the activity is enhanced be-
glass is more resistant to hot phosphoric cause the Cu or Ni can diffuse to the sur-
acid than pure Ta. face along the surface of cracks opened up
by the hydrogen activation. Selective oxi-
dation operates in much the same way to
9.5.2 Heterogeneous Catalysis provide an activation mechanism as does
and Electrocatalysis hydrogen absorption (Schlapbach et al.,
Research has been concentrated on cata- 1980).
lysts for gas-phase reactions such as the Some experiments have also been done
hydrogenation of CO or methanol synthe- with metal-metalloid glassy precursors.
sis, and on electrocatalysts for electrodes Guczi and his coworkers (e.g., Kisfaludi
used in fuel cells and for electrowinning of et al., 1987), who sought to catalyze the
metals (see Sec. 9.6.4). The recent literature hydrogenation of CO with Fe-B and
makes one thing quite clear: while metal- F e - N i - B glassy catalysts, found that par-
metal glasses often make excellent cata- tially crystallized alloys were more effective
lysts, they do so only after treatments than wholly crystalline ones, primarily be-
which wholly or partly crystallize the sur- cause in that state, very small iron particles
face; unmodified glasses are not effective are stabilized.
catalysts. One must therefore think of The important Japanese work on acti-
metallic glasses as precursors for catalysts, vated electrode alloys is outlined in Section
although according to a quite recent re- 9.6.4.
view (Schlogl, 1985) this was not yet clear
at that time. 9.6 Applications
The most comprehensive review, written
more with emphasis on the chemical reac- Up to the present, the only bulk use of
tions which can be catalysed than on the metallic glasses has exploited the soft mag-
state of the catalysts, is by a Hungarian netic properties of certain Fe-based glasses
group (Molnar et al, 1989); this cites 177 in the form of transformer laminations.
references. However, other magnetic uses, and to a
Selective oxidation of, or the absorption lesser degree electrocatalytic uses, are in
of hydrogen in, glasses such as Ni-Zr, the process of developing. The exploitation
Cu-Zr or P d - Z r modifies their surface of the great strength and good toughness of
(e.g., the early study by Spit et al., 1981). A some metallic glasses has, somewhat sur-
recent study by Vanini (1990), using Auger prisingly, lagged badly behind other cate-
electrons and X-ray diffraction, shows that gories of uses.
9.6 Applications 537

Since there is room here only for an out-


line of what has been done, especially with
regard to transformer applications (which
is a complex topic in its own right), we cite
three important overviews of applications
of metallic glasses. Luborsky (1983) has an
important overview chapter on applica-
tions-oriented magnetic properties, the
Proceedings of the Fifth Conference on -1.0 -0.5 0 0.5
Rapidly Quenched Metals (Steeb and War- H in A/cm
limont, 1985) have over 200 pages of pa- Figure 9-29. Comparison of the hysteresis loops at
pers specifically devoted to various types of mains frequency for Metglas 2605 SC (0.4 mm thick)
application, mostly of metallic glasses, and and crystalline Fe-3 wt.% Si sheet (0.3 mm thick). (Af-
a book on metallic glasses (Anantharaman, ter Hilzinger, reproduced by Anantharaman, 1984.)
1984) has 4 chapters on applications.

Fe 78 B 13 Si 9 . In a classical episode of chal-


9.6.1 Magnetic Applications
lenge-and-response, the steel community
The growing use of wide sheets of Fe- has set about improving crystalline Fe-Si
based metallic glass, made by planar flow- alloys by increasing the Si content from
casting, as transformer laminations, is « 3 to « 6 at.% (with concomitant en-
based essentially on two properties of the hanced resistivity and reduced magneto-
best of such glasses: a more slender magne- striction) by using rapid quenching meth-
tization (hysteresis) loop than grain-ori- ods to obviate extreme brittleness, but they
ented Fe-Si sheet, the excellent material have not caught up with the best metallic
used for over half a century for this pur- glasses yet, except for the fact that Fe-Si is
pose, can achieve (Fig. 9-29); and a higher still cheaper than metallic glass.
electrical resistivity, which reduces induced Fig. 9-30 shows, on a logarithmic scale,
eddy currents in comparison to the crys- comparative values for the core loss (hys-
talline Fe-Si alloy. The slenderer hys- teretic and eddy currents) and the exciting
teresis loop is associated with a lower satu- power in watts per kg of core, for oriented
ration magnetization: this is an ines- and unoriented Fe-Si and for the best
capable price, because intrinsically, no metallic glass. The superiority of the glass
glass can achieve as good a magnetization is very clear. Once the problems of cutting,
as almost pure iron. The gradual recogni- coating and winding metallic glass sheet on
tion that a metallic glass could outperform an industrial scale had been solved, a large
crystalline alloys which had been gradually number of experimental distribution trans-
perfected over many years led to a progres- formers (used in the U.S.A. and Japan to
sive improvement of glass compositions as transform supplies down to the domestic
well as technical improvements in the eco- voltage of 110 V) were successfully made
nomic production of wide sheets, culminat- and evaluated (Natasingh and Lieber-
ing in the glass composition Metglas® mann, 1987). Competing designs have also
2605 SC, Fe 81 B 13>5 Si 3 . 5 C 2 ("Metglas" is a been described (e.g., Schulz et al., 1988).
trademark of Allied-Signal Corporation); The economics of glass-wound transform-
an improved alternative is 2605 S2, ers well as a critical comparison with those
538 9 Metallic Glasses

10 ties), recording heads, saturable cores,


M-19 (non-oriented)
(0.36mm thick) />' magnetic switches, magnetometers and
6.5wt%Si-Fe- <
(0.06 mm thick) - other devices used in light electrical engi-
C
1.0 a. neering. These are well reviewed by War-
limont (1985,1988). Magnetic shielding us-
o
a. ing woven tubes or sheet made of narrow
magnetic glass ribbon (Dismukes and Sel-
MetglasR2605S2
0.1 o lers, 1978) is another important applica-
(0.03 mm thick) tion, bypassing the sensitivity of permalloy
Exciting power sheet (the crystalline competitor) to even
Core loss the slightest deformation: the shielding
0.01 0.01 achieved by a glass ribbon is not affected
0.6 0.8 1.0 1.2 U 1.6 1.8 2.0
Induction, B in T by elastic bending. Indeed, Fe-based
Figure 9-30. Core loss and exciting power vs. induc- metallic glasses have the unique distinction
tion at 60 Hz for annealed grain-oriented Fe- of combining magnetic softness with me-
6.5 wt.% Si, non-oriented Fe-3.5 wt.% Si alloy M19 chanical hardness.
and Metglas 2605 S2. (After Das et al., 1985 a.)

9.6.2 Brazing Foils


using silicon-iron were discussed by Bailey One of the less obvious commercial ap-
and Lowdermilk (1985). plications of metallic glasses is for brazing
It should be noted that metallic glasses (DeCristofaro and Bose, 1986; Lieber-
have not yet been used for large power mann and Rabinkin, 1988). Until recently,
transformers (presumably because sheets furnace brazing of complex assemblies was
cannot be made sufficiently wide). Metallic performed by placing low-melting brazing
glasses are only just beginning to make alloy in powder form, as a paste, between
inroads into the high-frequency (kHz) the components to be joined. Most of the
regime, though suitable glasses have been crystalline alloys used are brittle and there-
developed. Datta et al. (1982) have re- fore cannot be shaped as sheet. The use of
ported on Metglas® 2605 S3, Fe 70 B 16 Si 5 , powder is messy and impossible to dose
which at up to 100 kHz shows core losses accurately. It has been found that brazing
below those for supermalloy and a high- alloys can also be made by melt-quenching
frequency ferrite. It seems also that very in the form of amorphous sheets. Examples
small fractions of a-iron precipitates in the of such glass sheets are: Cu-P, Ni-Si (B, P),
glass help to reduce losses. Glasses do not C o - S i - P , Cu-Ti-Ni. (Other combina-
as yet seem particularly promising for mo- tions have been melt-quenched in the form
tor windings, which is a very large and of microcrystalline sheets.) Such sheets are
lucrative market; this market is particu- ductile even when crystalline alloys of the
larly sensitive to price, and this may well be same compositions are highly brittle, so
the principal reason. that preforms can be stamped out in elabo-
Metallic glasses have, however, been rate shapes to fit precisely between the
used for a range of small-scale applica- components in a brazing operation. - The
tions, many developed in Japan and Ger- alloy compositions are chosen by criteria
many; these include sensors and transduc- such as good GFA, low melting tempera-
ers (exploiting magnetostrictive proper- ture, low surface tension and constituents
9.6 Applications 539

Table 9-3. Tensile properties of various continuous filaments and ribbons.

Material Yield Relative Young's


stress density modulus
<iy(GPa) d ffytT^GPa) E(GPa) Ed-^GPa)

S-glass (SiO 2 -Al 2 O 3 -MgO) 5.0 2.5 2.0 85 34


C fibre (high-yield PAN type)a 3.2 2.6 1.7 490 153
B filament (on W core)a 2.5-4.5 2.6 1.0-1.7 380 146
SiC microcrystalline filament3 3.5 2.6 1.4 200 77
Kevlar fibre (organic polymer)b 2.8 1.5 1.9 135 90
High-C steel wire 4.2 7.9 0.55 210 27
Fe 80 B 20 met glass b 3.6 7.4 0.5 170 23
Ti
5oBe4oZrio met
- Slassb 2.3 4.1 0.55 105 26
Ti6OBe35Si5 met glassb 2.5 3.9 0.65 -110 -28
Cu 50 Zr 50 met glass b 1.8 7.3 0.25 85 12
Al87Y8Ni5 met glassb ~1.1 -3.0 0.38 71 24
a
Indicates heat-resistant materials.
b
Indicates materials with some ductility.

which reduce surface oxides on the compo- been revealed whether the point was cre-
nents to be joined. ated by mechanical means or by an elec-
trolytic process. - It has been pointed out
(Warlimont, 1980) that some metallic
9.6.3 Mechanical Properties
glasses have exceptionally high bend fa-
The high strength and toughness of a tigue resistance, and this suggests use of
number of metallic glasses, combined with glass ribbons for springs exposed to nu-
adequate stiffness, has often been re- merous alternating loads.
marked, and the natural assumption has Table 9-3 (Cahn, R.W., 1980) compares
been made that such glasses should be use- mechanical properties of a number of po-
ful for applications such as reinforcement tential and actual reinforcing fibers and
in composites and cutting utensils. How- ribbons, with special attention to density-
ever, no signs of such uses have appeared in compensated strength and stiffness. It can
the market-place. For some years, repre- be seen that most metallic glasses are let
sentatives of razor blade manufacturers down by their high densities, compared
haunted conferences at which metallic with materials such as graphite and
glasses were being discussed, but this has Kevlar. The Be-containing glasses were at
ceased and no glassy razor blades have ap- one time considered very promising but
peared yet. (One can have an enjoyable have never been put into production be-
time speculating on advertisement strate- cause of the health hazards associated with
gies for such blades, were they ever to be beryllium. Much interest attaches to the
marketed!) Perhaps it is impossible to new Al-bearing glasses (see Sec. 9.3.1); one
grind an edge on a metallic glass without of the strongest representatives of this fam-
local crystallization? - Exceedingly sharply ily is included in Table 9-3. It has been
pointed metallic glass needles for eye pointed out (Bechet et al, 1989) that the
surgery have been developed and are now best Al-base glasses are twice as strong as
in use (J. V. Wood, priv. comm.). It has not the strongest commercial crystalline Al-
540 9 Metallic Glasses

base alloys, and that their corrosion resis- to rubber, and excellent resistance to fa-
tance is very much better than that of any tigue and corrosion (Ogino, 1986). Japa-
commercial aluminum alloys. nese investigators are also pursuing this
Experiments were done some years ago application.
on polymer matrix composites reinforced Reinforcement in composites, as in the
with metallic glass ribbons (Fels et al., pioneering experiments just described,
1984) and reasonable reinforcement was would seem the most likely applications
observed. Recently, this approach has been exploiting the mechanical properties of
taken to the next stage in experiments to metallic glasses, but it is also possible that
reinforce glass ceramics with small volume pieces of substantial dimensions might be
fractions of metallic glass ribbons (Vaidya made by consolidating metallic glass pow-
and Subramanian, 1990). Both 2605 SC ders; this can be done by warm isostatic
and a N i - C o - M o - F e - B glass, each a pressing or explosive compaction without
commercial product, were tried; the latter crystallizing the powder. Bechet et al. (1989)
is the stronger (1300 MPa yield strength) pointed out that Al-base glasses can read-
and has a high crystallization temperature ily be made in the form of powders. How-
( « 605 °C). The glass precursor in the form ever, applications for Al-based glasses are
of powder is assembled with parallel rib- at this stage still speculative.
bons and heated to 400-450 °C, at which A number of experiments on the wear
temperature the glass first sinters and then and frictional properties of metallic glasses
crystallizes, to give a porosity-free matrix, have been reported, but at this stage
without crystallizing the metallic glass rib- no clear generalizations have emerged.
bons. The modulus of rupture was doubled Some amorphous coatings, notably
by as little as ^ 1 vol.% of glass ribbon, (W 06 Re 0 4 ) 7 6 B 2 4 , have proved to give very
and the fracture toughness enhanced more large improvements in wear resistance over
than 3-fold. - It has been suggested that uncoated steel (Thakoor et al., 1985).
instead of using ribbons, fine wires made
by the in-rotating-water melt-quenching
approach could be used, and Hagiwara 9.6.4 Chemical Properties
etal. (1985) have shown that Fe-based The excellent corrosion resistance of a
glass wires, strengthened by additions of number of metallic glasses suggests their
Nb, Ta, Cr or Mo, can combine high yield use as a protection in aggressive environ-
strengths with exceptionally high fatigue ments. The problem is that objects such as
strengths. containers can scarcely be made entirely of
A further possible use of such wires is as metallic glass, and so for some uses it is
reinforcement for motor tires, another very essential to think in terms of glassy coat-
large market. This was first suggested by ings. This has been done successfully by
Ohnaka (1985), who developed the in-ro- laser-amorphization (Vol. 15, Chap. 3) of
tating-water melt-quenching process to coatings of suitable composition on con-
make wires of ^0.1 mm diameter, and sub- ventional substrates, for instance mild
sequently it was shown by an American steel. The composition must be carefully
company that Fe-Si-B amorphous wires, chosen because, with laser amorphization,
with a suitable coating, fulfilled the re- the overlap between successive passes of
quirements of tire reinforcement, which the focused laser beam across the surface
are: a high tensile strength, good adhesion can lead to localized crystallization. How-
9.6 Applications 541

ever, by the use of suitable optics, a laser Ni-15Cr-16P-4B


can be used to amorphize difficult surfaces, 10:
1N HCl 30°C
for instance, the inside of a vessel. Fig. 9-31
shows the electrochemical characteristics
of a Cr-rich metallic glass made in situ and
compares it with the same glass made by a c
CD
XJ
conventional melt-spinning process and
with the corresponding crystalline alloy.
An alternative process, which allows
coating and amorphization to be achieved 10"
in one step, is sputtering. A number of -0.5 0 0.5
amorphous layers have been produced in Potential in V

this way and some have been found to Figure9-31. Electrochemical characteristics in I N
evince remarkable corrosion protection HCl of a N i - C r - P - B metallic glass prepared by
melt-spinning or surface laser-amorphization, com-
(Hashimoto, 1992; Diegle and Hashimoto, pared with the same alloy before amorphization. (Af-
1988). The technique has the incidental ter Yoshioka et al., 1987.)
advantage, as we saw earlier, that amor-
phous alloys can be made over a wide com-
position range. Amorphous Cu-Ta (20- asitic process. None of the platinum group
80at.%Ta) has been found to passivate metals combine the required activity with
spontaneously even in 12 N HC1; it be- good corrosion resistance, but Pd-based
haves much better than crystalline Ta, itself glasses have been found to have the neces-
notably resistant to acids. sary combination of properties. - These al-
Some applications can use melt-spun loys however were found not to be good
glasses directly, without any coating stage. enough for the electrolysis of seawater,
Thus, a - F e - C r - P - C ribbons were used as which is much more dilute than the normal
the active element in electromagnetic filters industrial brines. The answer to this was
to remove rust from water (Kawashima found to be the introduction, by low-tem-
et al., 1985). Since the field is strongest at perature diffusion, of zinc into the surface
the edges of ribbons, narrow ribbons were layers of a glassy electrode followed by a
used. Their high corrosion resistance en- leaching process in hot alkali solution to
sured a long life for the filter elements. remove the zinc again. In this way, the
The Japanese group which has made specific surface area is greatly increased,
much of the running in corrosion and elec- enhancing the electrocatalytic activity. -
trochemical research concerned with Because of the high resistivity of metallic
metallic glasses has also developed amor- glasses, which is a disadvantage in elec-
phous materials for electrocatalytically ac- trodes, the Japanese group has developed
tive electrodes (Hashimoto, 1992). The aim ways of coating glassy surface layers on
is to make electrodes highly active for normal high-conductivity metals.
specific electrochemical reactions. Thus, The electrodes used in extractive metal-
for example, chlorine is made by electroly- lurgy to produce metals electrolytically
sis of hot concentrated sodium chloride so- have also been improved by exploiting
lutions, and anodes are needed with a high metallic glasses. Here, surfaces combining
electrocatalytic activity for Cl2 evolution electrode activity with corrosion resistance
and a low activity for O 2 evolution, a par- have been made by combining glasses such
542 9 Metallic Glasses

as N i - N b and Ni-Ta with a few per cent diffusion in polycrystals is dominated by


of platinum group elements (Diegle and grain-boundary transport, which is en-
Hashimoto, 1988). tirely excluded in a glass. As can be seen in
the figure, at 400 °C the difference in diffu-
9.6.5 Diffusion Barriers sivity is seven orders of magnitude! Ap-
proximately equiatomic Ta-Ir glasses, the
In the manufacture of complex multi- most resistant to crystallization known
level integrated circuits, diffusion barriers (and therefore also particularly resistant to
are necessary between Si and the Al metal- diffusion), with T cryst «900 °C, were sug-
lization applied to make interconnections gested to be the best material to use for
between circuit elements, because Si and Al diffusion barriers. The most recent studies
would react at high temperatures, either of this glass (de Reus, 1990) has shown neg-
during the later stages of circuit manufac- ligible interdiffusion up to 800 °C. Never-
ture or (for some circuits) during high-tem- theless, such glasses can give problems at
perature service. Many crystalline barriers the higher temperatures owing to chemical
have been tried, but in 1981, at the First reaction with either Si or Al, and this may
High-Temperature Electronics Confer- be the factor that effectively limits the max-
ence, the use of a metallic glass was pro- imum temperature of use. Another reputed
posed, and a variety of metal-metal binary problem with Ta-Ir diffusion barriers is
glasses were soon shown to be effective. that the glass is so very stable that it resists
(The early history of this concept, with its all etching processes associated with litho-
advantages and difficulties, is surveyed by graphic circuit-shaping procedures.
Cahn (1986 b).) The underlying principle is
Ta-Ir glassy alloy has been used to
shown in Fig. 9-32. Gold (used as a model
make effective diffusion barriers between Si
diffusant) diffuses much more slowly in a-
substrates and Y - B a - C u - O ceramic su-
Ni 5 5 Nb 4 5 than it does in the same alloy in
perconductor layers (de Reus et al., 1988).
crystalline form, at relatively low tempera-
tures, because in this temperature range,
9.6.6 Metallic Precursors
for Devitrification
T in
_ 70Q 600 500 400 300 The use of highly alloyed metal glasses
10 u
10 urn
\ Amorphous ^ as precursors for the production of fine-
10-'
^B Polycrystal grained crystalline alloys has received
\ 1um g
>
some attention, although very little by
10" comparison with the effort which has gone
0.1 urn ~
; \ into the design of glass-ceramics. The first
10r 20
serious research was by Ray (1981): his al-
Diffusion of \ 100 A loys were based on Fe, Ni, Al, Cr, Mo, Co
- Au in NiNb \
and W in multiple combinations, with 5 -
" \ , , - 10 A 12 at.% of B or other metalloids as glass-
1.0 1.2 U 1.6
1000/ T in K
forming aids. This interesting work has not
received any follow-up until very recently,
Figure 9-32. Diffusivity of gold in amorphous and
polycrystalline Ni 5 5 Nb 4 5 . The righthand ordinate
when Arnberg et al. have developed a
shows the diffusion distance in a period of one year. range of tool steels by devitrification of
(After Doyle et al., 1982.) glassy F e - C r - M o - C - B or F e - C r - M o -
9.8 References 543

C-V glasses (Arnberg, 1991). Subsequent continuous cooling


to Ray's work, alloy developments along quenching and annealing
similar lines were by Das et al. (1985 b) and onset of crystallization
by Vineberg et al. (1985). Das et al. devel-
oped N i - M o - B and N i - A l - T i - X - B al- soft magnetic phase

loys, and later other N i - M o - B alloys with O \ — hard magnetic phase


added Cr. These alloys were made by melt-
quenching, comminution and consolida- I decreasing
tion by extrusion or HIPping (Vol. 15, Tgrain size

Chap. 4). During the processing, ordered


phases including Ni 4 Mo, Ni 3 Mo, Ni 2 Mo
and Ni3(Al,Ti) are precipitated from the W
crystallized matrix, together with stable Time
boride precipitates. This family of alloys is Figure 9-33. Schematic time-temperature-transfor-
now manufactured commercially under mation diagram to rationalize optimum conditions
for producing N d - F e - B permanent magnets. (After
the trade name Devitrium® (Vineberg, Warlimont, 1985.)
1985). The best of these alloys have very
impressive high-temperature properties,
exceeding high-grade tool steels. sive attention: thus Jha et al. (1991) have
By far the most industrially important established the formation of a metastable
development of this kind is connected with intermediate phase during the devitrifica-
rare-earth permanent magnets. The mod- tion; the nature of the Nd 2 Fe 14 B phase
ern family of magnets based on the high- itself was found to change progressively
coercivity phase Nd 2 Fe 14 B can be made during the anneal, as indicated by a grad-
either by sintering an alloy powder or by ual change in the Curie temperature.
melt-spinning the alloy to form a glass A beginning has now also been made in
which is then devitrified (or, alternatively, using the devitrification approach for mak-
quenching direct to a microcrystalline ing nanocrystalline soft magnetic alloys, for
structure). The melt-quenching method instance a series of Fe-Cu-Nb-Si-B com-
was introduced by Croat et al. (1984) and positions (Herzer, 1991). Nanocrystallinity
culminated in a full-scale industrial process in such alloys presumably derives from ex-
for making magnets. The various compli- ceedingly copious homogeneous nucle-
cations and improvements along the way ation during crystallization.
are surveyed in a major review by Buschow
(1986). Fig. 9-33 shows diagrammatically
why there is an optimum quenching rate 9.7 Acknowledgement
for this process, whether by direct quench-
ing to a microcrystalline phase or by for- I am greatly indebted to Dr. A. L. Greer
mation of a glass followed by reheating. for a critical reading of this chapter.
The hard magnetic phase is desired, the
alternative soft magnetic phase must be
completely avoided, and a fine grain size 9.8 References
is desirable for high coercivity. The pro-
Anantharaman, T. R. (Ed.) (1984), Metallic Glasses -
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N d - F e - B system is still receiving exten- mannsdorf: Trans. Tech., pp. 203-292.
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10 Glass-Like Carbons
Sugio Otani and Asao Oya

Department of Materials Science, Gunma University, Gunma, Japan

List of Symbols and Abbreviations 550


10.1 Introduction 551
10.2 A Short History of Glass-Like Carbon 551
10.3 Preparation Procedures of Glass-Like Carbon 553
10.3.1 Preparation from Cellulose 553
10.3.2 Preparation from Thermosetting Resin 554
10.3.3 Preparation by Use of Filler Material 555
10.3.4 Porous Glass-Like Carbon 555
10.3.5 Fine Glass-Like Carbon Particles 556
10.3.6 Glass-Like Carbon Coating and Film 556
10.3.7 Glass-Like Carbon Fiber 556
10.4 Structure of Glass-Like Carbon 557
10.4.1 Structural Models of Glass-Like Carbon 557
10.4.2 Structural Change on Hardening and Initial Carbonization Processes .. . 558
10.4.2.1 Cellulose 558
10.4.2.2 Phenol-Formaldehyde Resin 559
10.4.2.3 Furfuryl-Alcohol Resin 562
10.4.3 Structural Change During the Carbonization Process 562
10.5 Properties of Glass-Like Carbon 563
10.5.1 Normal Glass-Like Carbon 563
10.5.1.1 Density, Porosity and Gas Permeability 564
10.5.1.2 Mechanical Properties 564
10.5.1.3 Electrical Properties 565
10.5.1.4 Thermal Properties 565
10.5.1.5 Chemical Properties 565
10.5.1.6 Purity 565
10.5.1.7 Comparison with other Materials 566
10.5.2 Properties of Composite Glass-Like Carbon
and Porous Glass-Like Carbon 566
10.6 Applications of Glass-Like Carbon 566
10.6.1 Electronic and Magnetic Applications 566
10.6.2 Applications in Analytical Chemistry 569
10.6.3 Metallurgical Applications 569
10.6.4 Applications to Biomaterials 569
10.6.5 Applications to Fuel Cells 569
10.6.6 Other Applications 571
10.7 Acknowledgements . 571
10.8 References 571

Materials Science and Technology


Copyright © WILEY-VCH Verlag GmbH & Co KGaA. All rights reserved.
550 10 Glass-Like Carbons

List of Symbols and Abbreviations


d002 interlayer distance
Lc crystallite thickness parallel to the c axis
La crystallite size normal to the c axis
CVD chemical vapor deposition
HHT heat-treatment temperature
PAN polyacrylonitrile
RVC Reticulated Vitreous Carbon
10.2 A Short History of Glass-Like Carbon 551

10.1 Introduction Table 10-1. A short history of glass-like carbon.

Year Event
Carbon atoms have three valence states,
sp, sp 2 and sp3, from which three allotropic 1957 First glass-like carbon Cellulose Carbon
forms are derived: carbyne (Sladkov et al., by General Electric Company (UK).
1961 Vitreous Carbon derived from phenol-
1968; Heimann et al., 1983), graphite and aldehyde resin by Plessey Company (UK).
diamond. Carbon materials such as coke, 1962 Glassy Carbon derived from furfuryl
carbon black and graphite electrodes, alcohol by Tokai Carbon Company.
however, have complex structures of sp 2 1964 Microporous glass-like carbon by Societe
and sp 3 as well as small amounts of sp le Carbone-Lorraine (Development year of
Carbone Vitreux is not clear).
carbon atoms. Despite containing only one 1964- Proposal of some structural models of glass-
element, carbon materials therefore have a 1965 like carbon using X-ray diffraction technique
wide range of structures and properties. by Noda et al.
Glass-like carbon is a unique carbon 1966 Vitro Carbon derived from acetone-
material because it consists of an amor- furfuryl resin by Nippon Carbon Company.
1967 Glass-like carbon fiber
phous-like and isotropic structure includ- by Tokai Carbon Company.
ing a large amount of tetrahedral sp 3 car- 1969 Composite glass-like carbon using filler
bon. It has several characteristic proper- by Lockheed.
ties resulting from its structure in addition 1969 Formation mechanism of glass-like carbon
to its glass-like appearance. When glass- by Fitzer's group.
1971 Structural model of "network of ribbon
like carbon was developed around 1960, stacking" for glass-like carbon by Jenkins
many practical applications were expected, and Kawamura.
but were not realized because of some dis- 1974 Glass-like carbon containing the finely
advantages described at a later date. In- dispersed iron particles by Walker et al.
stead, this material served to increase fun- and Yajima et al.
1975 Fine porous glass-like carbon by Hucke.
damental and academic knowledge of 1980 Reticulated Vitreous Carbon by Chemo-
carbon materials and just recently some tronics International. Glass-like carbon
potential applications have appeared. For coating by The Aerospace Corp.
successful applications, the preparation 1981 Activation of study on the fuel cell.
procedure as well as the structure and 1983 A high quality glass-like carbon (Glahard)
derived from a hydrophilic resin by Kao
properties of glass-like carbon have been
Company.
diversified remarkably, once again stimu- 1983 Composite glass-like carbon
lating interest in this material and raising by Showa Denko.
expectations of future development. 1984 Development of a large-sized composite
Since many of the preparations and ap- glass-like carbon by Showa Denko.
New model of glass-like carbon by Shiraishi.
plications are described in patents, many
are cited, especially from Japan where the
most active development is now in pro- glass-like carbon was to develop a compo-
gress. nent of nuclear fuel. For this application,
the carbon material must be gas-imperme-
10.2 A Short History able and of high purity. Davidson (1957) of
the General Electric Company (UK) suc-
of Glass-Like Carbon ceeded in developing the first glass-like
A short history of this material is shown carbon, Cellulose Carbon, from cellulose
in Table 10-1. The initial purpose of the slurry. The products were small pipes. This
552 10 Glass-Like Carbons

company developed the preparation pro- scribed in Sec. 10.4.1. In 1971, Jenkins and
cedure of glass-like carbon from thermo- Kawamura proposed a novel "network of
setting resins in 1960 (Rivington, 1960). ribbon stacking" model (sometimes called
With this as a trigger, the race for the de- the "Jenkins nightmare" model) on the ba-
velopment of glass-like carbon had begun. sis of high-resolution electron microscopic
Plessey in England (Redfern, 1961; Red- observations in 1971. Such fundamental
fern and Floyd, 1962; Cowlard and Lewis, work contributed favorably to the under-
1967) developed Vitreous Carbon from standing of the structure of not only glass-
phenol-aldehyde resin. A glass-like carbon like carbon but also other carbon materi-
boat, disc and rod in addition to pipes were als.
prepared. The glass-like carbon was gradu- The pitch-based carbon fiber developed
ally shown to have some additional attrac- by Otani (1965, 1966) had a similar struc-
tive properties, e.g. high chemical durabil- ture. Stimulated by this invention, a glass-
ity, and was expected to have practical like carbon fiber was developed by Ya-
applications in the use of chemical vessels mada et al. (Yamada and Nakamura, 1966;
and electrodes for electroanalysis (Zittel Yamada and Yamamoto, 1968). However,
and Miller, 1965; Yoshimori et al., 1965). the resulting fiber was mechanically weak
These applications were later industrial- compared with fibers derived from pitch
ized but their production quantities were material and polyacrylonitrile (PAN). It
quite small. At almost the same time, Tokai was not until around 1980 that carbon fi-
Electrode (at present Tokai Carbon) ber from phenol resin was industrialized
derived Glassy Carbon from furfuryl-alco- on the basis of its high flexibility (Kawa-
hol resin (Yamada and Sato, 1962; Yamada mura and Jenkins, 1970) or because of the
and Takada, 1963 a, 1963 b). Here new large specific surface area achieved through
techniques were developed, e.g., using a activation treatment (Miyashita, 1983).
powder filler and making a mold by re- Research and development on new ap-
peatedly coating the resin on a substrate. plications of glass-like carbon were contin-
In 1964, the Societe Carbone-Lorraine de- ued. Walker's group endeavored to apply
veloped porous glass-like carbon. This the glass-like carbon, with or without fine
company also distributed a catalog for a metals, as a catalyst (Jung et al., 1979) and
dense glass-like carbon called Carbone as a catalyst support and molecular sieve
Vitreux but the preparation procedure has (Walker et al., 1977). Its potential use as
not been published as far as we know. Nip- biomaterial was examined by Fitzer's
pon Carbon subsequently developed Vitro group (1978). None of these results, how-
Carbon by using an acetone-furfural resin ever, were industrialized. The uniform dis-
(Honda et al., 1966; Teranishi et al., 1967). persion of fine iron metals in glass-like car-
In addition, Sigri GmbH (FRG) developed bon has been achieved by some researchers
Sigradur (the preparation procedure is not (Yajima and Omori, 1972; Kammereck
clear, however). et al., 1974). Recently, fine glass-like car-
A unique glass-like appearance and bon particles containing dispersed fine
some attractive properties of this material metals have again attracted much atten-
led to active interest in its structure, begin- tion as electromagnetic material, catalyst,
ning around 1964. Some structural models etc. (Hirano et al., 1983; Yogo et al., 1986).
for glass-like carbon were proposed on the However, practical applications for
basis of X-ray diffraction analysis as de- glass-like carbon were not developed as ex-
10.3 Preparation Procedures of Glass-Like Carbon 553

tensively as expected initially because of typical carbon materials resulting from


the low productivity and high price. But these processes are coke, pyrolytic graphite
then again, in those days there were no and charcoal (or carbon fiber), respectively.
high technology application fields in which Glass-like carbon is prepared through the
the unique properties of this material solid-carbonization process. As seen in the
would be required. case of charcoal, the carbon resulting from
Around 1980, some potential applica- solid-phase carbonization tends to become
tions appeared, among which the most at- porous in nature. In the preparation of
tractive ones were as parts of fuel cells and glass-like carbon, therefore, the key point
magnetic recording equipment. Both ap- is the removal of the pores from the mate-
plications required a low priced, large and rial. Many preparation procedures are dis-
thin glass-like carbon plate; however, closed in patents but expert knowledge is
somewhat lower gas impermeability and essential for practical production.
structural homogeneity were needed in the Cellulose Carbon is prepared according
first case and a high quality glass-like car- to the processes shown in Fig. 10-1 a
bon was required in the second. Some (Davidson, 1957, 1959). The fibrous struc-
companies entered the field of glass-like ture of the cellulose is mechanically and/or
carbon and made extensive contributions chemically beaten in an aqueous medium
to accomplish these requirements. The first to prepare the cellulose slurry. It is impor-
was achieved successfully by the use of tant to prepare a fine and homogeneous
filler material (Saura et al, 1987; Fukuda dispersion of the cellulose because the state
et al., 1988). In connection with the second of the cellulose slurry is intimately related
application, on the other hand, the chemi- to the cross-linking reaction in the subse-
cal structure of the starting thermosetting quent heating process and to the properties
resin itself was reconsidered, and a hy- of the final product. The close cross-link-
drophilic resin was developed by a struc- ages result in a dense and homogeneous
tural modification technique or blending glass-like carbon. The addition of a disper-
technique of the resins to result in a high sion agent such as zinc chloride is effective
quality glass-like carbon (Yamauchi et al., in forming the homogeneous slurry.
1985). These materials are now undergoing The slurry is fed into the bowl of a cen-
extensive trials for practical uses. Also, the trifuge, and, while the water is continu-
conventional glass-like carbon has pene- ously removed, the beaten cellulose is au-
trated somewhat into the semiconductor tomatically pressed against the centrifuge
as well as other industries (Yasuda and wall to form a long hollow tube. The moist
Nakamura, 1975). cellulose tube is carefully and slowly dried
at room temperature and, if necessary, un-
der controlled humidity. The tube under-
10.3 Preparation Procedures goes a 50% volume shrinkage. After ma-
chining to the desired size and shape, the
of Glass-Like Carbon regenerated cellulose tube is slowly car-
bonized under an inert atmosphere for sev-
10.3.1 Preparation from Cellulose
eral days and then graphitized above
There are three typical carbonization 2500 °C. The carbonized tube is micropo-
processes, called the liquid-phase, gas- rous in nature, the pore size being approx-
phase and solid-phase carbonizations. The imately 2 nm. Graphitization results in clo-
554 10 Glass-Like Carbons

(a) (b) (c)

Cellulose slurry Thermosetting Thermosetting


resin resin
I
Molding Molding Kneading

I
Molding

Drying Hardening Hardening

Machining Machining Machining


Figure 10-1. Preparation proce-
dures for glass-like carbons from
Carbonization Carbonization Carbonization
(a) cellulose, (b) thermosetting
I I Graphitization
resin, and (c) thermosetting resin/
filler particle.
Graphitization Graphitization

sure of the ends of the pores, achieving gas cal mold and rotated at high speed (in or-
impermeability. The products are small der to form the resin into a tubular shape
tubes, as suggested by the preparation by centrifugal force), followed by harden-
method. ing treatment.
Glass-like carbon formation from lignin The product after hardening is dehy-
was later attempted by Tormala and drated slowly by heating under pressure or
Romppanen (1981) using a different proce- at a very low heating rate (1 °C h~ x ) under
dure from that of Cellulose Carbon, but reduced pressure (Redfern, 1961); the re-
the resulting product did not exhibit high sulting product breaks easily since the
mechanical strength. moisture evolved is not easily released
from the mold, which shrinks extensively.
This is the most substantial cause of low
10.3.2 Preparation
productivity of this material. A glass-like
from Thermosetting Resin
carbon product of >10mm in thickness
Many kinds of thermosetting resins such is difficult to prepare. According to the
as phenol resin and furfuryl-alcohol resin patents applied for by Tokai Carbon Com-
are used as raw materials for glass-like car- pany (Yamada and Takada, 1963 a, 1963 b),
bon (Rivington, 1960; Redfern, 1961), but a shaped substrate is repeatedly coated
the fundamental preparation procedure is with resin and then hardened, to form the
almost the same. As shown in Fig. 10-1 b, a product. The moisture is easily released
thermosetting resin is first shaped. Here from the mold and the resulting product is
the resin is usually poured into a mold and strong because of the layered structure.
thereafter hardened through polymeriza- The product is carbonized to 1000-
tion. In practical operations, an organic 1500°C with a heating rate of about 5°C
hardener such as benzoic peroxide or ani- min" 1 and subsequently graphitized. The
line sulfate is sometimes used (Yamada and largest products attained by this method
Takada, 1963 a, 1963 b). When a tube is were a rod of 6.25 mm diameter x 300 mm
desired, the resin is poured into a cylindri- length and a tube of 23 mm diameter
10.3 Preparation Procedures of Glass-Like Carbon 555

(thickness 6 mm) x 165 mm length, etc. then pressed. The resulting product con-
(Redfern, 1961). sists completely of the glass-like carbon
component. According to a patent by Sa-
kaguchi (1988), some kinds of ceramic
10.3.3 Preparation by Use
powder (A12O3, SiC, etc.) are used to im-
of Filler Material
prove the abrasion resistance of the prod-
Attention has concentrated recently on uct. It is well known that the thermosetting
glass-like carbon containing filler material resin is used as a matrix for fiber-reinforced
(here, this type of glass-like carbon is re- carbon composites, further details of which
ferred to as composite glass-like carbon). can be found elsewhere (Fitzer, 1987).
The addition of filler is effective in decreas-
ing the weight loss and the shrinkage of the
10.3.4 Porous Glass-Like Carbon
product, and in facilitating the release of
the evolving gas during the hardening and Porous glass-like carbon can be pre-
carbonization processes. This method is pared more easily without damage than
used to prepare a large-sized inexpensive the products described in 10.3.2 and 10.3.3.
glass-like carbon with a lowering of gas In some cases, therefore, porous glass-like
impermeability and structural homogene- carbon is first prepared and then subjected
ity. In the initial patent describing this to impregnation by the resin (Johnson
method, the thermosetting resin powder et al., 1979) or chemical vapor deposition
after hardening was used as a filler to pre- (CVD) (Nagle and Walker, 1973) to obtain
pare the final product consisting of the a dense glass-like carbon.
same glass-like carbon component. Natu- There are four fundamental methods for
ral graphite has also been used (Bradshaw preparing porous glass-like carbon:
et al., 1969); and fine graphite powder of (i) Polyurethane foam or non-woven
less than several microns has again at- fabric of carbon fiber, cellulose, etc., is im-
tracted much attention recently (Saura pregnated with thermosetting resin, fol-
et al., 1987; Fukuda et al., 1988). lowed by removal of the excess resin which
As shown in Fig. 10-1 c, the thermoset- then remains on the fiber surface alone.
ting resin and the filler particles are first Subsequently, the resulting skeleton is sub-
kneaded under a vacuum to remove jected to the usual preparation procedures
trapped gas. Several effective shaping tech- of glass-like carbon (Franklin, 1980).
niques such as extrusion, pressing and (ii) The pore former, such as water or
roller forming can be used. The productiv- polyethyleneglycol, is added to the raw
ity of these methods is far higher compared thermosetting resin (Hucke, 1975; Walker
with the methods without the filler (Saura Jr. etal., 1977; Yata et al., 1986). It is re-
et al., 1987). A plate as large as 100 x 100 cm leased from the resin after hardening, leav-
and several millimeters in thickness is pre- ing the pores, because it is not a compo-
pared commercially by using graphite nent forming the glass-like carbon. The
powder filler. pore size is controlled by additional
In the preparation of the glass-like car- amounts of both the surface-active agent
bon Strux by the Fudow Chemical Com- and the pore former. The procedure in-
pany, a woven fabric of the thermosetting volving the replication of a porous sacrifi-
resin fiber is used as a filler. The filler is first cial substrate, i.e., sodium chloride, is used
impregnated with the resin and stacked, for glass-like foam (Pekala and Hopper,
556 10 Glass-Like Carbons

1987). This technique is suitable for prepar- 10.3.6 Glass-Like Carbon Coating
ing glass-like carbons with relatively large and Film
pores.
To avoid the difficulties involved in
(iii) Glass-like carbon particles are
preparing a large-sized glass-like carbon
shaped with a binder by pressing. The pore
product, the conventional artificial graph-
remains at the particle boundary. It is diffi-
ite products can be coated with glass-like
cult, using this method, to prepare porous
carbon. Initially, a diluted thermosetting
material with a large pore volume without
resin was used for the coating but the tech-
lowering the mechanical strength.
nique developed recently (Murata et al.,
(iv) A chemical foaming agent such as a
1988) is as follows: After initial carboniza-
halogenated hydrocarbon is used (Mu-
tion, the resin is subjected to extraction
rakami etal., 1985; Katsura and Shiraki,
with an organic solvent. The solution is
1987).
concentrated to about 20 wt.%, then used
The graphite powder is added to prepare
to coat the conventional graphite product
the composite glass-like carbon as stated in
- mainly high-density isotropic graphite -
Sec. 10.3.3. However, when the exfoliated
followed by hardening, carbonization and
graphite is used instead of the graphite
graphitization. The resulting product is
powder, a unique, porous glass-like carbon
substantially gas-impermeable.
is obtained (Kikuchi et al., 1985).
When the glass-like carbon is coated on
a quartz glass plate coated with a release
10.3.5 Fine Glass-Like Carbon Particles agent, a glass-like carbon film is obtained
by peeling (Ogata et al., 1987).
Fine glass-like carbon particles have
several specific applications. So far, parti-
cles have been prepared by crushing mas-
10.3.7 Glass-Like Carbon Fiber
sive glass-like carbon. Recently, some new
practical preparation procedures have The thermosetting resin is subjected to
been developed: continuous melt-spinning, hardening, car-
(i) The polymer precursor is subjected to bonization and then graphitization, just as
controlled atomization, followed by hard- the usual pitch-based carbon fiber. The
ening and heat treatment (Levendis and preparation using Kynol-type phenol resin
Flagan, 1989). has already been industrialized (Miyashita,
(ii) A suitable viscous thermosetting 1983). The carbon fiber has low mechanical
resin with a hardener is added dropwise strength on the one hand, reflecting its
into sulfuric acid and hardened in situ. The amorphous-like structure, but high flexi-
fine particles obtained after washing are bility on the other. These inherent proper-
carbonized and then graphitized. ties of the fiber are suitable for several
(iii) An aqueous solution of phenol is applications as explained later. The me-
dropped into a hydrochloric acid/formal- chanical properties can be improved by
dehyde mixture, stirred to convert the mix- hot stretching carbonization but this tech-
ture into a slurry or resinous state and then nique is not practical (Economy and Lin,
hardened by heating. The resulting fine 1971). The carbon fiber can be converted
spheres of several tens of microns in diame- into an excellent active carbon fiber
ter are subjected to the subsequent heat through activation treatment (Miyashita,
treatments (Koyama et al., 1988). 1983).
10.4 Structure of Glass-Like Carbon 557

10.4 Structure
of Glass-Like Carbon 80

70
10.4.1 Structural Models
of Glass-Like Carbon 60

Figure 10-2 shows changes in the X-ray 50-


parameters of two typical kinds of carbons
with heat-treatment temperature. Normal 40 .
pitch coke shows a decrease of interlayer
30
distance (d002) an<^ a n increase of crystal-
lite thickness parallel to the c axis (Lc) with 20
increasing heat-treatment temperature, as
shown by the lines in Fig. 10-2. The crys- 10

tallite size normal to the c axis (La), though 0


not presented, is almost proportional to 5 10 15 20 25 30
Heat-treatment temperature (x 102 °C)
L c . A carbon exhibiting such excellent
crystal growth is called graphitizable or Figure 10-2. Changes of X-ray parameters of Glassy
Carbon and a typical graphitizable carbon as a func-
soft carbon. On the contrary, the glass-like tion of the heat treatment temperature.
carbon Glassy Carbon shows a far smaller
decrease of d002 and smaller increase of L c
with increasing temperature (Noda et al., nally bound carbon atoms forming small
1969) compared with graphitizable carbon. domains of two-dimensional graphite-like
Such a carbon is called a non-graphitizable arrangements and these domains are cross-
or hard carbon. This structural behavior is linked by tetrahedrally bound carbon
the most substantial characteristic of glass- atoms.
like carbon. When a hard carbon is heated Furukawa (1964) criticized this model
to high temperature, it exhibits multi- by Noda and Inagaki in the following two
phase graphitization in which the graphite points: (i) their results are questionable in
component suddenly appears within the view of the shape of the radial-distribution
low crystalline matrix (Kamiya and Su- curve, and (ii) if a large amount of sp 3 car-
zuki, 1975). bon exists, as they proposed, the density of
The structure of the glass-like carbon the glass-like carbon should be larger in
was initially studied by using the X-ray view of the density of diamond (3520 kg
diffraction technique, including the radial m~ 3 ). He proposed a three-dimensional
distribution analysis because of its low irregular network configuration model
crystalline structure. Noda and Inagaki which contains all kinds of C - C bonds,
(1964) proposed the presence of two types i.e., tetrahedral, planar double, linear triple
of carbon atoms, one having a tetrahedral and also conjugated bonds. Whittaker and
(sp3) relationship, and the other a trigonal Tooper (1974) revealed that Vitreous Car-
(sp2) relationship to the nearest carbon bon gives some kinds of electron diffrac-
atoms in the glass-like carbon. The unique tion patterns including a single-crystal pat-
characteristic was that the presence of a tern, of which further details are unclear.
fairly large amount of tetrahedral sp 3 car- Based on a paper describing an oxygen
bon was proposed. Their model has trigo- content of 5-6% in Glassy Carbon, Kaki-
558 10 Glass-Like Carbons

noki (1965) proposed a model which con- the phenol resins after heating to 1200 and
sists of two kinds of domains, each of 2800 °C. The former sample consists of a
which is composed of tetrahedral carbon random configuration of small crystallites
atoms and trigonal carbon atoms, respec- with stacks of several layers, 2-3 nm in
tively, linked by oxygen bridges. The low size. After heating to 2800 °C, however, the
density of the glass-like carbon is explained crystallites grew to stacks of about 10 lay-
by the oxygen bridges. Later, it was shown ers, 6-7 nm in size, and were entangled
that the oxygen content of Glassy Car- with each other. Based on these photo-
bons, after heating to 900 and 1200°C, are graphs, Jenkins and Kawamura (1971) and
1.2 and 0.9%, respectively (Noda et al., Jenkins et al. (1972) proposed a "network
1969), so that his model became ground- of ribbon stacking" model for the glass-like
less. Takahashi and Westrum, Jr. et al. carbon after heating to a high temperature
(1970) reported that the specific heat of as shown in Fig. 10-4 a, in which only small
Glassy Carbon is proportional to the amount of sp 3 carbons exist. D'Antonio
square of the absolute temperature, sug- and Konnert (1981) later supported this
gesting that this carbon consists mainly of model by the use of X-ray radial distribu-
two-dimensional layers. tion analysis.
The controversy was ended in 1971 by The network of ribbon stacking model
high resolution electron microscope ob- provides a reasonable explanation for the
servations. Figures 10-3 a and 10-3 b are behavior and properties of glass-like car-
high resolution electron micrographs of bon: (i) an isotropic structure, (ii) gas-im-
permeability in spite of its low density, and
(hi) less crystalline growth by heating to
high temperatures. This model was also
supported by the use of electron micro-
a)
scopic observations (Bose et al., 1978) and
has gained wide acceptance. Shiraishi
(1984), however, had doubts about the gas-
impermeability predicted by this structural
model. He pointed out that glass-like car-
bon has a low He density (1500 kg m~ 3 ),
determined by He pyknometry, and small
CO 2 absorption capacity (2 10" 3 m 3
b) kg" 1 ), which means that it consists of a
large proportion of closed pores. He pro-
posed the model shown in Fig. 10-4 b.

10.4.2 Structural Change on Hardening


and Initial Carbonization Processes
10.4.2.1 Cellulose
The properties and structure of the car-
Figure 10-3. High resolution electron microphoto-
graphs and electron diffraction patterns of phenol
bon material are strongly dependent on the
resin carbons after heating to (a) 1200°C and (b) structure of the raw material and the car-
2800°C. bonization process. Such relationships are
10.4 Structure of Glass-Like Carbon 559

(b)

Figure 10-4. Two structural


models of glass-like carbon
heated to high temperature;
(a) network of ribbon
stacking model by Jenkins
and Kawamura, (b) Shi-
La: Crystallite size raishi model.
Z.c: Crystallite thickness

especially retained in solid-phase car- 10.4.2.2 Phenol-Formaldehyde Resin


bonization because of the difficulty of re-
arranging the constituents during the car- There are many reports on the initial
bonization process. It is important to carbonization process of phenol-formalde-
understand the initial thermal degradation hyde resin (Yamashita and Ouchi, 1981).
process of some raw materials of the glass- As shown in Fig. 10-6 (Fitzer and Schaefer,
like carbon (Fitzer et al., 1971). 1970), phenol-formaldehyde resin (II) is
As shown in Fig. 10-5 cellulose (I) under- first subjected to dehydration polymeriza-
goes changes when heated slowly (Tang tion by heating, leading to the formation of
and Bacon, 1964). After removal of the ab- ether cross-linkages (III) and the triphenyl-
sorbed water below 150°C, a dehydration methane structure (IV) with methylene
reaction starts to form keto groups (II) bridges. The cyclization as shown by the
which have a keto-enol tautomer (III). formation of diphenylpyran (V) also occurs
Glucose bonds are broken at 240-400 °C, at temperatures somewhat lower than
resulting in fragments (IV) and (V) together 400 °C. The reaction becomes most active
with the evolution of CO, CO 2 , H 2 O and around 400 °C and the pyran ring is bro-
a residue of tarry matter. As the reaction ken to change into the furan ring (VI). By
proceeds further, the volatile material (VI) heating to 450 °C or higher, the methylene
is formed to a slight extent. By dehydration bridge (VII) derived from the raw material
around 400 °C, compound (V) also changes (II) is oxidized by the resulting H 2 O and
into compound (VII) of which the carbon changes into the keto radical (VIII) which
skeleton model is shown in (VIII). This is finally converted into the biphenyl struc-
compound converts into C 4 fragments as ture (IX), evolving CO gas. The structural
shown by the flame with removals of H 2 O, model (XI) of Ouchi and Honda (1959) of
CO 2 and CO. The fragments slowly grow phenol-formaldehyde resin after heating to
into the carbon crystal with increasing heat 600 °C consists of a three-dimensional dis-
treatment. The structural changes involved ordered structure. This structure remains
in the carbonization of cellulose fiber were as a memory after carbonization, leading
examined in detail (Tang and Bacon, 1964; to a homogeneous and amorphous-like
Bacon and Tang, 1964). structure.
560 10 Glass-Like Carbons
o
o
o
o
CO
O'
i
OH H2 OH /-H2O

Figure 10-6. Initial thermal degradation mechanisms of phenol resin.

CO
C
.°2
CH,

H2O
I
130
°C
200 300 400 500 o
100 600
- H 2 0 ( -CH 4 1 1 1
CH 2 -0H j^ 1
1 r^
-C0 2 , - C O c
<A50°C 1 1 1 1 o
o
>450»C =3

- H 2 |>H 2 < IV

I I I
-co O1
-C
l
"C
i l
C
t
^C >460°C •c* V Y c V
c c
I I I 1

Figure 10-7. Initial thermal degradation mechanisms of furfuryl-alcohol resin. Ill


562 10 Glass-Like Carbons

Bhatia et al. (1984) and Aggarwal et al. process of Glassy Carbon derived from fur-
(1988) examined in detail the carboniza- furyl alcohol was clarified, but there are
tion processes of phenol-formaldehyde few data on other resins. According to op-
resins relevant to the number of OH in tical microscopic observations on the pol-
phenol and to the molar ratio between ished surfaces of Glassy Carbon, the pores
phenol and formaldehyde, and pointed out appear at approximately 500 °C, below
that the quality of glass-like carbon de- which no pore exists (Fitzer et al., 1969).
pends strongly on both factors. Kobayashi The most abundant pores of 0.2-2 nm in
et al. (1968) reported that the phenol-form- diameter are observed after heating to
aldehyde resin fuses during the carboniza- 800 °C. Heating to even higher tempera-
tion process, with increasing numbers of tures causes the pores to shrink and de-
methyl radicals in the phenol molecule. As crease and to disappear completely after
shown by these observations, the proper- heating to 1600°C. Some techniques of
ties of glass-like carbon can be sensitively burying the pores are also available (Nagle
controlled by changing the starting and Walker, Jr., 1973; Edelson and
molecules. Glaeser, 1986).
Figure 10-8 shows some structural pa-
10.4.2.3 Furfuryl-Alcohol Resin rameters of Glassy Carbon as influenced
by the carbonization process (Fitzer et al.,
As shown in Fig. 10-7 (Fitzer and Schae-
1969). The amount of water absorbed and
fer, 1970), methylene bridges (I) are formed
the specific surface area correspond to the
in furfuryl-alcohol resin by dehydration at
appearance of the carbon surfaces stated
the initial stage. Above 150°C the methy-
above, i.e., both parameters increase up to
lene bridge is broken to evolve methane, of
800 °C and then decrease to reach constant
which the intermediates are not clear. The
furan ring itself is broken to evolve CO 2
and H 2 O. Around 450 °C a part of the
methylene bridge is oxidized by the result-
O BET surface area
ing H 2 O to change into a chain polymer
• Water adsorption
(III). During heating above 460 °C, CO 1? a n l A \ A Volume change
evolves from the carbonyl bond, leading Q) "U \ \
• Weight change
first to an unsaturated conjugated system
(IV) and then to the carbon crystallite.
Jenkins et al. (1972) proposed a clear path-
way from phenol-hexamine resin carbon to
the network of ribbon stacking model.

10.4.3 Structural Change During


the Carbonization Process
In contrast to the hardening and initial
carbonization processes, the structural
change in the carbonization process is not £00 800 ~12OOW 1600 2000
well known because the usual chemical Heat-treatment temperature (°C)
analyses cannot be used. By using other Figure 10-8. Changes of some structural parameters
structural parameters, the carbonization of Glassy Carbon with heat-treatment temperature.
10.5 Properties of Glass-Like Carbon 563

ill!

Glahard Conventional glass-like carbon


Figure 10-9. Polished surface appearance of conventional glass-like carbon and high-quality glass-like carbon
Glahard.

values at 1000-1100 °C. The weight de- product. The pore-free glass-like carbon
crease of Glassy Carbon almost finishes by Glahard was developed recently by using a
800 °C. The bulk shrinkage, on the other hydrophilic resin (Yamauchi et al., 1985).
hand, continues strongly up to 800 °C and The water which is formed during the
then decreases at higher temperatures. hardening and initial carbonization pro-
During carbonization below 800 °C the cesses tends to coagulate to form fine
weight loss is more substantial than the drops, leading to pores after removal at a
shrinkage, leading to formation of pores. subsequent stage. A hydrophilic resin is so
Since the main change at higher tempera- effective in dispersing the resulting water
ture is shrinkage rather than weight loss, that no pores remain. The polished surface
the resulting pores gradually disappear. of such a glass-like carbon, after heating to
The pores present during the carboniza- 1200 °C, is shown together with that of the
tion process are so-called closed pores, conventional material in Fig. 10-9. Hot
which do not affect gas permeability but isostatic pressing (HIP) is also effective in
do result in some problems in applications removing pores. The UDAC Carbon of the
which depend on the surface smoothness of Kobe Steel Company, produced by this
the glass-like carbon. technique, has a surface smoothness of
The behavior stated above can be some- < 0.01 jam without pores.
what changed, depending on the kind of
resin used and the heat-treatment condi-
tions. With some resins, pores are never 10,5 Properties
formed during the preparation processes. of Glass-Like Carbon
The hardening treatment must be carried
out carefully because it is intimately re- 10.5.1 Normal Glass-Like Carbon
lated to the subsequent thermal degrada-
tion behavior and, furthermore, to the The properties summarized in Table 10-2
properties of the final glass-like carbon are quoted from the catalogs of three com-
564 10 Glass-Like Carbons

Table 10-2. The properties of commercially available glass-like carbon products (manufacturers are listed in
parentheses beside each product).

Property Celluose Glassy Carbon (Tokai) Glahard (Kao)


Carbon (G.E.)
GC-10 GC-20 GC-30 S-100

HTT (°C) >1700 1300 2000 3000 1200


Bulk density (103 kg m" 3 ) 1.55 1.47-1.51 1.46-1.50 1.43-1.47 1.45
Apparent porosity (%) 1-3 1-3 3-5
Gas permeability (cm2 s"1) io- 1 2 l O - ^ - l O " 1 2 1Cr i o _ 1 0 - i 2 1 0 -7_ 1 ( ) -9

Bending strength (MPa) 176.5 88.3-98.1 98.1-117.7 49-58.8 98.1


Young's modulus (GPa) 27.4 29.4-32.37 29.4-32.37 21.6-24.5 19.6
Shore hardness 95 100-120 100-110 70-80 120
Electrical resistivity (10" 6 Om) 40 45-65 40-45 35-40 45
Thermal conductivity 4.18-16.72 3.76-4.6 8.36-9.19 15.0-17.55 3.34-3.76
y W Hi Jv )
Thermal expansion coefficient 3.4 2.0-2.2 2.0-2.2 2.0-2.2 3.5
.(lO-^CT 1 )

mercially available glass-like carbons: Cel- hibit the opposite behavior, or almost no
lulose Carbon is characterized by its change, with heat treatment.
unique raw material; Glassy Carbon has Craievich et al. (1973) and Jenkins and
been the most comprehensively examined Walker, Jr. (1976) used the small-angle X-
carbon until now (Yamada et al., 1964; ray scattering technique to examine the
Metrotra et al., 1983); Glahard is a high pores in glass-like carbon. Both results
quality glass-like carbon derived from a agree well: glass-like carbon contains
hydrophilic thermosetting resin (Yamauchi pores of 1-2 nm (mean diameter), and
etal., 1985). their shape is possibly that of oblate ellip-
soids.
10.5.1.1 Density, Porosity
and Gas Permeability 10.5.1.2 Mechanical Properties
The density of many glass-like carbons is The bending strength of glass-like car-
around 1500 kg m~ 3 . These values are far bon is 196.2 MPa at maximum but usually
smaller than the 3520 kg m~ 3 of diamond around 98.1 MPa as shown in Table 10-2.
and 2250 kg m~~3 of graphite but glass-like This material has a large Young's modulus
carbon is gas-impermeable because of the of 19.6-29.4 GPa. These mechanical prop-
characteristic structure shown in Fig. 10-9. erties, in general, decrease with increased
The porosity of Glahard, though not dis- heat-treatment temperature. The disper-
closed, must be zero in view of the pho- sion of the fine iron particles is effective in
tograph shown in Fig. 10-9. With increased improving the bending strength of glass-
heat-treatment temperature, Glassy Car- like carbon after carbonization but not
bon shows a decrease in density and an after graphitization (Kammereck et al.,
increase in porosity as well as gas perme- 1974).
ability. Such behavior is not necessarily As shown by the Shore hardness of 100
common to all glass-like carbons; for in- or higher, glass-like carbon is very hard
stance, there are glass-like carbons that ex- and brittle. It retains a Shore hardness of
10.5 Properties of Glass-Like Carbon 565

70-80 even after graphitization. The ma- 10.5.1.5 Chemical Properties


chining of this material is so difficult that
Glass-like carbon has outstanding
the shape and size of the product are con-
chemical properties. Both the glass-like
trolled at the hardening stage. Because of
carbon and the conventional artificial
the extended shrinkage during subsequent
graphite, for example, begin to react with
heating, however, it is also not easy to pre-
an oxidizing gas at the same temperature;
pare a product with a close tolerance. As
thereafter, however, the former reacts far
suggested from its characteristic structure,
more slowly. The reason was initially con-
glass-like carbon is different from conven-
sidered to be the low specific surface area
tional artificial graphite because it has low
of this material, but later it was attributed
self-lubricity and high abrasion resistance.
to its characteristic structure, as shown in
Fig. 10-4a, i.e., relatively little of the reac-
10.5.1.3 Electrical Properties
tive edge of the carbon crystallite is present
The specific resistivity of glass-like car- in glass-like carbon. The chemical reactiv-
bon is around 40 • 10~ 6 Qm, which is the ity decreases with increasing heat-treat-
smallest among carbon materials. The ment because of the development of the
change of resistance with heat-treatment is crystal structure and removal of impurities
small as a result of minor structural which act as catalysts (Tingey, 1975).
changes caused by heating to high temper- Conventional graphite reacts with
atures (as shown in Fig. 10-2). This level of H 2 SO 4 :HNO 3 (1:1) mixed acids and
resistivity is suitable for use as a heater. In breaks down into powder after 40 h, but no
addition, isothermal heating is possible weight loss of Glassy Carbon was observed
throughout the glass-like carbon heater after 150 days under these conditions (Ya-
because of its homogeneous structure. This mada et al., 1964). Glass-like carbon can
is another reason for using it as a heater in also withstand hydrofluoric acid and
semi-conductor technology. chromic acid but is not as stable against
alkaline reagents. Glass-like carbon is far
10.5.1.4 Thermal Properties more stable toward metals at high temper-
atures than conventional carbon materials,
There is no difference in the thermal ex-
leading to electrical and metallurgical ap-
pansion coefficients between glass-like car-
plications.
bon and conventional artificial graphite.
The thermal conductivity of glass-like car-
10.5.1.6 Purity
bon is relatively small. The thermal shock
resistance of this material is only one tenth For the applications described in
of that of conventional artificial graphite Sec. 10.6, the purity of glass-like carbon is
because of its low thermal conductivity in one of the most important factors. In con-
addition to its high degree of hardness and trast to the artificial graphite electrode us-
high modulus. Enhancement of the ther- ing pitch and coke derived from natural
mal conductivity was an important prob- products, glass-like carbon has a high
lem from the practical point of view, and grade of purity because of its derivation
was solved later by adding a filler with high from artificial thermosetting resin. The im-
thermal conductivity such as natural purity (ash) content of this class of materi-
graphite (Fukuda et al., 1988; Saura et al., als - without treatment - is 0.1 to 0.5%.
1987). After specific purification treatment, how-
566 10 Glass-Like Carbons

Table 10-3. Impurity (ash) analyses of Glassy Carbon products a after purification treatment (results given in ppm;
ND: not detected).

Product Total Al B Ca Co Cr Fe Mg Mn Ni Cu Si V

GC-20S <200 3 <1 10 ND 2 20 <1 ND 1 <1 7 15


GC-20SS <10 ND <1 ND ND ND <1 <1 ND ND ND <1 ND
GC-30S <100 4 <1 ND ND ND 5 <1 ND ND <1 20 ND

Heat treatment temperatures: 2000°C for GC-20S, GC-20SS; 3000°C for GC-30S.

ever, it decreases remarkably: the results of cient and increases thermal conductivity,
ash analysis of some Glassy Carbon prod- leading to improvements in thermal shock
ucts show that the product with the highest resistance. The lowering of electrical resis-
purity contains < 10 ppm impurities (Table tivity is also favorable for some applica-
10-3). tions.
The porous glass-like carbons SG-200
10.5.1.7 Comparison with other Materials and GGC-composite were prepared by us-
ing non-woven fabric and exfoliated
Table 10-4 shows the properties of three
graphite as a filler; their pore structures
materials: Pyrex glass, glass-like carbon
differ from each other. GGC-202 contains
(Glassy Carbon-20) in Table 10-2 and the
a larger amount of filler than GGC-201.
artificial graphite electrode without im-
The gas permeability of GGC-202 is 100
pregnation. Glass-like carbon is similar to
times larger than that of GGC-201, but the
Pyrex glass in its gas impermeability, me-
other properties do not have such extreme
chanical properties and appearance, but
differences. The applications of such po-
similar to the graphite electrode in electri-
rous materials depend on gas permeability;
cal and thermal properties. Glass-like car-
the control of this property is therefore im-
bon is therefore an intermediate material
portant. RVC (Wang, 1981) has an entan-
between the other two.
gled porous structure different from other
porous carbons. Its bulk density and ap-
10.5.2 Properties of Composite Glass-Like
parent porosity are 0.048 and 97%, respec-
Carbon and Porous Glass-Like Carbon
tively. The application target of this mate-
Table 10-5 shows the properties of com- rial is, of course, different from other po-
posite glass-like carbons (SG-1 and SG-3) rous carbons, as explained below.
and porous glass-like carbons, e.g., SG-
200, GGC-composite and Reticulated Vit-
reous Carbon (RVC) (Franklin, 1980; 10.6 Applications of Glass-Like
Wang, 1981). SG-3 carbon contains a
larger amount of fine natural graphite filler Carbon
than SG-1. In general, gas permeability
10.6.1 Electronic
and bending strength are lower after
adding the filler (see Table 10-5), but such and Magnetic Applications
decreases are not serious problems in some Some glass-like carbon products are
applications. The reinforcing effects of the shown in Fig. 10-10. The best known appli-
filler are preferable, e.g., the graphite pow- cation is for a susceptor (heater) for the
der decreases the thermal expansion coeffi- vapor phase growth of semi-conductor sili-
10.6 Applications of Glass-Like Carbon 567

Table 10-4. Comparisons of the properties of Glassy Carbon GC-20, conventional artificial graphite and Pyrex
glass.

Property GC-20 Graphite Pyrex glass


3 3
Bulk density (10 kg m~ ) 1.46-1.50 1.5-1.7 2.23
Apparent porosity (%) 1-3 20-30 0
Gas permeability (cm2 s"1) 10-10-10'12 lO0-^"1 IO-^-IO- 1 2
Bending strength (MPa) 98.1-117.7 19.6 39.2-68.6
Young's modulus (GPa) 29.4-32.4 4.9-11.7 62.8
Shore hardness 100-110 30
Electrical resistivity (10 ~6 Qm) 40-45 5-12 1015
Thermal conductivity ( W m ^ K " 1 ) 8.36-9.19 104.5-242.4 1.08
Thermal expansion coefficient (10~ 6o C~ 1 ) 2.0-2.2 1-3.5 3.25

Table 10-5. Properties of the commercially available composite glass-like carbons (SG-1, SG-3) and porous
glass-like carbons (SG-200, GGC-201, GGC-202, RVC) (manufacturers are listed in parentheses beside each
product).

Property SG carbon GGC composite RVC


(Showa Denko) (Kobe Steel) (ERG)

1 3 200 201 202

HTT (°C) 1000 1000 1000


Bulk density (103 kg m~ 3 ) 1.55 1.60 0.55 0.6 0.6 0.048
Apparent porosity (%) 1.5 1.6 70 65 70 97
Gas permeability (cm2 s" 1 ) <10" ( 3 <10~4 0.2 0.3 30
Bending strength (MPa) 176.5 132.4 22.6 16.5 14.7 0.3-1.17 a
Young's modulus (GPa) 29.4 24.5 0.098
Shore hardness 100 80 6-7b
Electrical resistivity (10" 6 Qm) 47 26 20 45 45 4700
Thermal conductivity (Wm" 1 K" 1 ) 3.34 91.9 1.25 4.18 4.18
Thermal expansion coefficient (10~ 6o C 2.4 0.8
a b
Tensile; Mors

con wafers (Yasuda and Nakamura, 1975). compound semiconductors such as GaAs,
Since the glass-like carbon is of high purity which is very corrosive. Also, glass-like
without adsorbed gas, it is possible to put carbon is used for crucibles to grow single
this material directly into the reaction crystals - with a corrosive flux such as
chamber. Other characteristics are: (i) mod- CaF2 (Lewis, 1963) instead of a platinum
erate electrical resistance suitable for a crucible. Properties required for jigs used
heater, (ii) homogeneous structure (ensur- in transistor preparation are high purity,
ing a uniform heating action), (iii) high ox- high precision machinability, moderate
idation resistance, (iv) resistance to hy- electric resistance and low reactivity with
drofluoric acid (the cleaning solution), etc. metals.
On the basis of its dense structure and high A perpendicular magnetic recording sys-
oxidation resistance, glass-like carbon is tem now being developed has achieved
used for crucibles and boats to synthesize higher density recording than the present
568 10 Glass-Like Carbons

dia in this system. Glass-like carbon was


selected as the material of choice, but the
surface of the conventional glass-like car-
bon was too rough for this purpose. There-
fore a glass-like carbon with a more homo-
geneous structure was developed by using
a hydrophilic thermosetting furan resin.
Fig. 10-11 shows changes in the coefficient
of friction with time when some samples
were rubbed against Co-Cr-sputtered
metal film. With the lubricants presently
being used, no change in the friction coeffi-
cient with time was observed in the glass-
like carbon (Glahard-1000) in contrast
with the glass Neoceram.
At present, aluminum is used as the sub-
strate material of the so-called hard mag-
netic disc. In order to make a smooth sur-
face, an aluminum plate is subjected to
Ni/P chemical plating or anodic oxidation
in a chromic solution, followed by polish-
ing to attain a surface with a smoothness of
Figure 10-10. Some products of glass-like carbons, (a) better than < 0.02 fim. Conventional glass-
Glassy Carbon; (b) Glahard. like carbon is too rough to use as substrate
material. The application of Glahard to
systems (Iwasaki and Nakamura, 1977). A this purpose is now under development.
serious problem was the development of This glass-like carbon has a low productiv-
material with high lubricity and high abra- ity, but this is not such a serious problem
sion resistance for the magnetic head in high-value applications.
(Wakasa et al., 1987), because the magnetic Glass-like carbon was to be applied to
head slides on the magnetic recording me- the type-wheel of high-speed printers but

Neoceram

Neocream
+ Lubricant A
Figure 10-11. Changes of
Neoceram friction coefficient of glass-
Lubricant B like carbon Glahard and
Glahard
commercially available
Neoceram with rubbing
time.
Time (min)
10.6 Applications of Glass-Like Carbon 569

its brittleness prevented its successful ap- als to replace the usual glass-like carbon
plication. with a composite glass-like carbon able to
produce high yields.
10.6.2 Applications
in Analytical Chemistry 10.6.4 Applications to Biomaterials
Glass-like carbon is used in special elec- Carbon material has a high biocompati-
trodes for emission spectral analysis, polar- bility (Bokros etal., 1973), but problems
ography, potentiometry, etc. (de Galan are caused by its low moldability and diffu-
etal., 1983; Linden and Dieker, 1980). sion of the fine carbon particles into tissue.
Here, low reactivity and electric conductiv- In general, carbon materials for use as bio-
ity are mainly required. There are many materials are subjected to a hardening
reports on the electrochemical corrosion of treatment of the surface, but glass-like car-
glass-like carbon in chemical reagents bon can be used without such treatment
(Neffe, 1988). In the case of emission spec- because of its hard and dense structure
tral analysis, the usual artificial graphite with no pores. Wear resistance, one of the
electrode is used one to three times and is most important properties, is improved by
then thrown away. However, glass-like ion implantation (Pollock et al, 1987). An
carbon electrodes can be used 100 times application has been attempted for dental
and, furthermore, they are highly sensitive implants, with unsuccessful results (Greno-
and reproducible. ble and Kim, 1973). It was difficult to pre-
Another application is packing for the pare a thin rod with sufficient mechanical
various chromatography techniques (Fuji- strength. Applications to joints in various
naga etal., 1967; Tanaka etal., 1976) be- parts of the body (Jenkins, 1980; Fitzer,
cause glass-like carbon can be used at a 1980) and replacement of broken bones
high temperature, can be packed easily and (Itoh et al., 1985) were reported; however,
causes no tailing of chromatographic the subsequent results have not yet been
peaks. This application might be extended reported.
because of the development of new proce- A well-known biocarbon material is py-
dures to prepare the fine glass-like carbon rolytic carbon which is widely used as a
particles stated above. Fine porous glass- heart valve (Bokros et al., 1973). Fitzer et
like carbon particles may be used as a al. (1978) reported that the lower-priced
molecular sieve. glass-like carbon can be used successfully,
instead of pyrolytic carbon, as the valve
10.6.3 Metallurgical Applications material.
Glass-like carbon crucibles are used as
10.6.5 Applications to Fuel Cells
containers for molten salt electrolysis in
the production of corrosive metals. Also, As shown in Fig. 10-12, separators used
glass-like carbon tubes are used to blow for fuel cells are large (60 x 60 cm-
chlorine gas to remove hydrogen from alu- 100 x 100 cm, 0.5-1 mm in thickness). The
minum ingots. Since glass-like carbon is phosphoric acid fuel cell (or first genera-
gas-impermeable and unreactive with tion fuel cell) using a concentrated phos-
metals at high temperatures, this applica- phoric acid electrolyte (Fig. 10-13) oper-
tion is expected to be extended if the cost ates at 200 °C for long periods of time. The
can be lowered. There have been some tri- constituent material must have high oxida-
570 10 Glass-Like Carbons

Figure 10-12. The fuel cell


separator.

tion as well as high thermal resistance. Ad- posite glass-like carbon with graphite pow-
ditional properties required are as follows: der as a filler was developed and is now
(i) high mechanical strength to be handled being tested. The use of the graphite filler
in thin plates and to resist multiple stack- results in an improvement of mechanical
ing, (ii) gas impermeability, (iii) a small co- strength and flexibility as well as signifi-
efficient of thermal expansion, (iv) high cant increases in electrical and thermal
electrical and thermal conductivities. Only conductivities.
noble metals and the carbon materials pos- Porous carbon is used as an electrode of
sess such properties. the fuel cell (Stonehart, 1984). Here, the
Initially, carbon plate separators were homogeneous sizes and uniform distribu-
prepared by cutting artificial graphite out tion of pores are required, in addition to
of normal bulk and subsequent impregna- the properties required in the separator.
tion with thermosetting resin. Such a An electric capacitor using the active
method of low production yield resulted in carbon fiber derived from Kynol-type phe-
an increase of the price of plates. The glass- nol resin has already been industrialized in
like carbon plate was selected instead, but Japan; details have been reported else-
it has too small a thermal conductivity and where (Nishino et al, 1985).
low production yield. As a result, com-

Residual
hydrogen
Hydrogen

uri A electrode
.— Separator

^ Oxygen electrode
• Electrolyte. (with catalysis)
„ Electrolyte
(Phosphoric acid)
-*—Hydrogen electrode
^ Oxygen (with catalysis)
Natural.
gas
V Water
Air
electrode
• Hydrogen
o Oxygen
-— Separator
Hydrogen

vapor • o Water

Figure 10-13. Schematic model of the phosphoric acid fuel cell and assembly of the electrodes.
10.8 References 571

10.6.6 Other Applications Cowlard, E C , Lewis, J.C. (1967), J Mater. Sci 2,


507.
In aerospace applications, glass-like car- Craievich, A., De Dujovny, E.P. (1973), J. Mater.
Sci. 8, 1165.
bon is used as a rocket nozzle. Applica- D'Antonio, P., Konnert, J.H. (1981), Abstracts. 15th
tions of the porous glass-like carbon to Biennial Conference on Carbon. Philadelphia. Am.
make heat-insulators, filters and catalyst Carbon Society; pp. 476.
Davidson, H. W. (1957), British Patent 860,342.
supports are now under development. At- Davidson, H. W. (1959), British Patent 889,351.
tempts were made some years ago to use a de Galan, L., de Loos-Vollebregt, T. C , Oosterling,
light-weight glass-like carbon mirror in ad- A.M. (1983), Analyst 108, 138.
Economy, I, Lin, R. Y. (1971), J Mater. Sci. 6, 1151.
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shaw, 1975). Composite glass-like carbon Fitzer, E. (1980), Pure and Appl. Chem. 52, 1865.
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Fitzer, E., Schaefer, W, Yamada, S. (1969), Carbon 7,
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changer. Glass-like carbon fibers are so Fitzer, E., Schaefer, W. (1970), Carbon 8, 353.
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11 Organic Glasses and Polymers
Ernst Rossler
Institut fur Atom- und Festkorperphysik, Freie Universitat Berlin,
Berlin, Federal Republic of Germany

Hans Sillescu
Institut fur Physikalische Chemie, Universitat Mainz,
Mainz, Federal Republic of Germany

List of Symbols and Abbreviations 574


11.1 Introduction 577
11.2 General Considerations 579
11.2.1 Typical Properties of Organic Glasses 579
11.2.2 Different Types of Glasses 582
11.2.3 Experimental Methods . 585
11.2.3.1 Thermal Methods 586
11.2.3.2 Viscosity, Mechanical and Dielectric Relaxation 586
11.2.3.3 Optical Methods 587
11.2.3.4 Neutron Scattering 588
11.2.3.5 NMR Methods 588
11.2.4 Theoretical Treatment 593
11.2.4.1 Free-Volume Theory 593
11.2.4.2 Thermodynamic Theories 595
11.2.4.3 Mode-Coupling Theory 596
11.2.4.4 Energy Landscapes 597
11.3 Typical Examples and Recent Applications 598
11.3.1 Simple Liquids 598
11.3.1.1 a Process 598
11.3.1.2 p Process 605
11.3.2 Polymeric Liquids 607
11.3.3 The Glassy State 608
11.4 References 615

Materials Science and Technology


Copyright © WILEY-VCH Verlag GmbH & Co KGaA. Allrightsreserved.
574 11 Organic Glasses and Polymers

List of Symbols and Abbreviations

B molecular-size parameter
C effective coupling constant
cP heat capacity
complex heat capacity
D translational diffusion coefficient
E electric field
E activation energy
EP most probable activation energy
f mean fractional free volume
h Debye-Waller factor
non-ergodicity parameter
f(Td distribution of spin-lattice relaxation times
F field
FA(t) motional correlation function
F{x1,x2, t 2 correlation function of spin alignment experiment
)
g(E) distribution of activation energies
G(t) Fourier transform of G (co)
GA*,t) van Hove's autocorrelation function
G(lnr) distribution of correlation times
G'(co) storage modulus
G"((o) loss modulus
/(CO) powder spectrum
I(co,T) solid echo spectrum
7
fast(<») fast exchange spectrum
I slow (<») slow exchange spectrum
J(t) shear compliance
J((O0) spectral density function
Ks(co) adiabatic compressibility
M(q,t) mode-coupling memory function
PA(?) distribution of correlation times
) conditional probabilities
position of a scatterer j
rk(t) position of a scatterer k at time t
solid echo time signal
sc configurational entropy
coherent dynamic structure factor
Sine (9, <») incoherent dynamic structure factor
TltT2 spin-lattice and spin-spin relaxation times
T* transversal relaxation time
Tc critical temperature of mode coupling theory
Ts glass transition temperature
Tk Kauzmann temperature
Tm melting point
List of Symbols and Abbreviations 575

Vogel temperature
corrected glass transition temperature (reference temperature)
cell volumes
critical volume
average free volume
% free volume
constant molecular volume
V volume
V(q,q') vertex function
wtj transition rate
W(T) weight factor
XA(co) dynamic complex susceptibility
X'D(CO) dielectric loss curve
a thermal expansion coefficient
Of differences of thermal expansion coefficients above and below Tg
r gamma function
8 activation energy
£*((L>) complex dielectric constant
n shear viscosity
complex viscosity
bulk viscosity
compressibility
X coupling constant
temperature-independent coupling parameter
n Prigogine-Defay ratio
n
kj rate of the transitions Qt Qk
Q>Qo density
u cs u cs u cs anisotropic chemical shift tensor
zz yy xx
motional correlation time
cut-off time of the CD distribution
response function
density correlation function
intermediate-scattering function
excitation frequency
C0 0 Larmor frequencies
adjustable parameters
BMO 1,1 -bis (4-methoxyphenyl) cyclohexane
BPP Bloembergen Purcell Pound
CD Cole-Davidson
DSC differential scanning calorimetry
FID free-induction decay
FRS forced Rayleigh scattering
HMB hexamethyl benzene
LCPS liquid crystal side chain polysiloxane
576 11 Organic Glasses and Polymers

KWW Kohlrausch-Williams-Watts
OTP o-terphenyl
PCS photon correlation spectroscopy
PS polystyrene
PDB phthalic acid di-n-butylester
PMMA polymethylmethacrylate
RBS Rayleigh-Brillouin spectra
TLS two-level system
TNB 1,3,5-tri-oc-naphthyl benzene
TTI thiophene indigo derivative
VFT Vogel-Fulcher-Tammann
WLF Williams-Landel-Ferry
11.1 Introduction 577

11.1 Introduction 10 6 K/s (see Chap. 9). On the other hand,


polymer glass forming systems- like win-
Transparency and the capability of glass dow glass melts already have high viscosi-
blowing are the most prominent features ties near their melting point, and thus the
that a layman attributes to glassy materi- tendency to crystallize is small. Molecular
als. Transparency, specifically optical iso- liquids form stable supercooled liquids
tropy, corresponds to disorder. The simi- only in favorable cases; however, these rare
larity to a liquid is stressed by the term liquids are of major interest for experimen-
frozen liquid, which characterizes the struc- talists concerned with checking theoretical
ture of the glassy state. All microscopic predictions.
theories introducing the concept of micro- The technology of glass handicraft was
crystalline structure have failed thus far to already being applied in Phoenician times
describe the structure of glass. A glass is (see Chap. 1). Oxide glasses containing
instead described by the predominance of SiO 2 , Na 2 O and several further additives
local order; no translational symmetry, are nowadays used to yield high-perfor-
that is, long-range order, is observed. To- mance window or technical glasses. Ex-
pological disorder leads to a distribution of tremely high transparency glass is necessary
intermolecular distances, orientations, and for fiber-optical communications. Here,
bond angles. Many physical properties of a typical materials are SiO 2 /GeO 2 mixtures
glass are not completely characterized by (see Chap. 15). Glass-forming composi-
an average value; the corresponding distri- tions of particular halides work to shift the
bution function is also of major interest. IR edge of standard glass to longer wave-
A necessary precondition of glass blow- lengths (see Chap. 8). Chalcogenide glasses
ing and an important technical processing like Se or AsSe exhibiting high photocon-
advantage as compared to crystalline ma- ductivity are applied in xerography. The
terials is the possibility of controlling the glass-crystal transition is exploited in
viscosity of molten glass. The viscosity of a amorphous semiconductor memory ele-
glass, or more precisely, that of a super- ments like Te0 8 Ge 0 2 (see Chap. 7). Amor-
cooled liquid, may be changed over some phous silicon containing hydrogen for
orders of magnitude within a narrow, but photoreceptor films plays an important
of course, temperature range. In contrast role in solar cell technology, and rapidly
to the liquid-crystal transition, the viscos- quenched metallic glasses find their appli-
ity increases continuously for the liquid- cation in transformer cores (see Chap. 9).
glass transition. Above 1012 Pa s the super- All materials mentioned here consist of in-
cooled liquid is conventionally called a organic glasses. In many cases large area
glass. Every liquid may be solidified as a films are necessary for application, which
glass provided crystallization is bypassed. may easily be achieved by technical control
The competition between crystallization of the viscous flow. On the other hand,
and vitrification may be decided in favor of many new materials in daily life are made
the latter when sufficient high cooling rates from organic polymers, in the simplest case
are applied. Hence speed is the important from linear chain molecules of high molec-
ingredient of glass formation. Supercooled ular weight. Low specific weight, low cost
metallic melts with their high tendency of and easy processing are prominent features
crystallization may be vitrified by quench- of this class. All together, the amorphous
ing the melt with cooling rates of about state, as an alternative solid state to the
578 11 Organic Glasses and Polymers

crystalline state, offers a variety of excep- Flory (1950), Cohen and Turnbull (1959),
tional properties. and Williams, Landel, Ferry (1955), who
Two important questions may be ad- proposed their famous WLF equation, a
dressed to the physics of amorphous solids. version of the VFT equation. The thermo-
First, what structural principles character- dynamic theories were first formulated by
ize the glassy state, and what are the rules Gibbs and Di-Marzio (1958) and Adam
determining the distribution of local or- and Gibbs (1965). Within these theories, a
der? Here, the random-close-packing second-order phase transition is assumed
structure advanced by Bernal (1965), Scott to account for the Kauzmann paradox
and Kilgour (1969), and Finney (1970) as a (1948); that is, extrapolating the entropy of
model for metallic glasses is a starting a supercooled liquid should lead to lower
point. The concept of a continuous ran- entropies as compared to the correspond-
dom network proposed by Zachariasen ing crystal. However, the failure of the
(1932) and further developed by Polk VFT equation to describe the viscosity
(1971), has been used as a guide describing over the entire supercooled region of sim-
covalently bonded glasses, e.g., fused silica. ple liquids is emphasized in many publica-
Although long-range order is missing in a tions (see Chap. 3).
glass, intermediate-range order might play Not only has the divergence of viscosity
a role. In addition, the importance of struc- or molecular time constants to be ex-
tural heterogeneities or cluster formation plained by a proper theory but also the
in amorphous systems has to be clarified. appearance of a secondary relaxation pro-
Answers may be presented, for example, by cess in the supercooled region, namely, the
X-ray, neutron, or electron scattering, by P-process. In addition, the striking anoma-
extended X-ray absorption fine structure, lies of glasses at low temperatures have at-
and by Mossbauer, IR and NMR spectros- tracted many scientists in the last years.
copy. Reviews are given by Zallen (1983) Heat capacity, thermal conductivity, and
and Elliot (1990) (see Chap. 4). acoustic and dielectric absorption show
The second challenging question for a peculiarities when investigated below 10K.
theory on amorphous solids, which is re- So-called two-level systems have been in-
lated to the first question, involves the troduced by Anderson et al. (1972) and
glass transition itself. What microscopic Phillips (1972, 1981, 1987) to explain the
mechanism controls the sudden increase of anomalies; however, the physical origin of
viscosity below the melting point of a liq- such tunneling modes is still a matter of
uid? Many concepts have been proposed controversy.
thus far. The most important ones are An increasing number of publications
found in free-volume and thermodynamic attack the physics of the amorphous state
theories, respectively. In particular, the by computer simulations, in particular,
widely applied Vogel-Fulcher-Tammann Monte Carlo and molecular dynamics sim-
(VFT) equation describing the divergence ulations. Lennard Jones liquids and hard-
of the viscosity below the melting point and soft-sphere systems are modeled; high
may be derived from both theories. The quenching rates may be applied which can-
decrease of free volume and excess entropy, not be reached by any experiment. (A re-
respectively, is related with the slowing- view is given by Angell et al., 1981.) Poly-
down of the dynamics. The free-volume mer dynamics of systems confined to a
theories are related to the work of Fox and lattice structure have shown similarities
11.2 General Considerations 579

with percolation phenomena, and dynamic tems. The experimental picture is com-
non-uniformities have been observed (De pleted by reviewing the most influential
la Batie et al., 1984). Computer models of theoretical concepts which provide a tool
the random-close-packing structure (Fin- for understanding the experimental find-
ney, 1970) and the continuous random net- ings.
work (Polk and Boudreux, 1973) have also
been carried out.
The question of the nature of the glass 11.2 General Considerations
transition has been raised anew by recent
extensions of the mode-coupling approach,
11.2.1 Typical Properties
which is known from the dynamics of sim-
of Organic Glasses
ple liquids, and which explains the glass
transition on a molecular scale. Contribu- A prominent feature of a supercooled
tions by Leutheusser (1984), Bengtzelius liquid is its dramatic increase in viscosity
et al. (1984), and Sjogren and Gotze (1989) directly below the melting point Tm. This is
have postulated the existence of a distin- demonstrated in Fig. 11-1 for two organic
guishable temperature above Tg, where liquids, where data for an organic and an
traces of a dynamic phase transition may inorganic polymer liquid are included for
be observed. This marks the first time that comparison. While viscosities of the order
a phenomenon like the glass transition has oflO~ 3 -10~ 2 Pas are typical for non-as-
been predicted by an ab initio type theory. sociated liquids above Tm, the viscosity
Indications for such a transition are sub- rises continuously up to values of the order
stantiated by recent neutron-scattering ex- of 10 1 3 Pas within a narrow temperature
periments. The promising concept has in- range. Several approaches describing the
spired many new experiments, and once strong non-Arrhenius temperature depen-
again, an exciting discussion concering the dence of viscosity have been proposed, but
dynamics of the glass transition has begun. none of them is able to fit the data over the
This chapter provides a review of recent whole supercooled region. In particular,
applications of new methods mainly on the often-applied Vogel-Fulcher-Tammann
simple supercooled liquids. The class of equation, lg(rj/f]0) =D/(T- TJ (T^ < Tg),
Van der Waals liquids is well suited to fails for viscosities below 10 2 Pas (Placzek
provide model systems for investigating and Magill, 1968). Recently, the equation
new theoretical concepts of the glass tran- lg(^/^ 0 ) = (T0/T)2, has been proposed by
sition. The investigations are not ham- Bassler (1987), extending energy-transport
pered by additional relaxation processes or kinetics in disordered solids to supercooled
structural peculiarities. Emphasis is on re- liquids. In the framework of the mode-cou-
sults from several relaxation methods, e. g., pling theory, a power law, rj =A(T— Tc)~y
neutron and light scattering, dielectric re- (Tc > Tg), is predicted for the onset of the
laxation, diffusion measurements, and, in glass transition (Sjogren and Gotze, 1989).
particular, NMR studies. The survey in- All three fits are included in Fig. 11-1,
cludes relaxation studies of the glassy state demonstrating that only part of the dy-
of organic glasses. For comparison, results namics is described by a single approach.
on polymers will be recalled, especially The situation is even more confusing when
polymers with low-molecular-weight addi- polymer liquids are considered; the tem-
tives, as models for polymer plasticizer sys- perature dependence is much smaller as
580 11 Organic Glasses and Polymers

Igl^in Pa s)
12

Figure 11-1. Viscosity as a


function of temperature:
o-terphenyl (OTP) (O),
1,3,5-tri-oc-naphthyl benzene
(TNB) (•), polystyrene
(PS) (0), and borone triox-
ide (B2O3) (#•). Solid line:
Vogel-Fulcher-Tammann
fit; dashed line: 1/T2 fit;
dotted line: power-law fit.
300 400 500 600 700
TinK

compared to simple liquids. On the other Viscosity as well as correlation times


hand, the specific temperature dependence provided by different relaxation methods
of the viscosity may be used to classify dif- yield information on the slowing down of
ferent types of liquids (see Sec. 11.2.2). the dynamics. In particular, the dynamic
When measuring the heat capacity of a complex susceptibility XA(co) for a given
supercooled liquid as a function of temper- observable, A, is of major interest. Gener-
ature one will notice a significant change ally, XA (to) is measured when some alter-
occurring at a temperature Tg. A similar nating field F is applied and the response A
effect is observed for the thermal expansion of the systems is detected. For the linear-
coefficient. Although these features are response region, both are related by
characteristics of a second-order phase
A = XA(co)F (11-1)
transition, Tg cannot be related unambigu-
ously to an equilibrium function, such as For the case of dielectric relaxation mea-
free energy. In particular, the position and surements, A is identified with the polar-
the sharpness of the transition near Tg de- ization P, and F with the electric field E.
pends on the cooling rate at which the heat The response of the system may be ob-
capacity is monitored. Conventionally, served in the frequency domain or in the
cooling rates of about 10 K/min are used to time domain. The response function <PA (t)
determine Tg. Determined in this way, the measured in the time domain is related
glass transition temperature Tg can be used with the response in the frequency domain
to compare different glasses. Isodynamic by
points are probed, as will be shown below.
The interpretation of Tg as a kinetically
controlled temperature is also supported
with
by deviations from unity for the so-called
Prigogine-Defay ratio, which is unity for a &'X{co) = ]cos(tot)<PA(t)dt
second-order phase transition, or more o
generally, when only one order parameter On the other hand, &A (t) characterizes the
determines the system (see Sec. 11.2.4.2). correlation loss of the equilibrium flue-
11.2 General Considerations 581

tuations of the quantity A. <t>A(t) is related quency domain, that is, XA (co), are analyti-
to the normalized correlation function cal. Taking the concept of a distribution of
(A(0) A(t)}KA(0)2} = FA(t) by <PA(t) = correlation times literally and not only as
XA FA(t), where XA is the static susceptibil- a formal way to account for non-exponen-
ity. The correlation time xA is defined by tial correlation loss, the question arises
the integral over the correlation function whether a distribution of correlation times
FA®: is a realistic picture for a supercooled liq-
00 uid. Different molecules perform reorienta-
xA = lFA(t)dt (11-3) tion with different time constants and relax
0
independently with an exponential corre-
Different relaxation methods report differ- lation function. The alternative picture de-
ent correlation times corresponding to dif- scribes highly coupled molecules which re-
ferent dynamic windows of the dynamics lax collectively with a non-exponential
typical for the glass transition. An impor- correlation function. In the last case the
tant task is to relate these quantities to cooperative nature of the glass transition
each other in order to obtain a consistent is emphasized. We will come back to this
picture. In many different experiments in question.
the supercooled region, FA (t) cannot be de- When X"A (co) is measured in the super-
scribed by a simple exponential decay cooled region, pronounced asymmetric
which is implied by the so-called Debye curves are found for the main a peak and
model (Debye, 1929). Non-diffusional dy- its maximum shifts to lower frequencies
namics determine the motion of the when the temperature is lowered. In many
molecules. In many cases, the non-expo- cases the frequency-temperature super-
nential correlation function may be ap- position principle holds. The individual
proximated by a stretched exponential, XA(CD, 7j) are superimposed to a master
namely, the Kohlrausch-Williams-Watts curve X"A as the frequency co is scaled by
function (Kohlrausch, 1847; Williams and com, where com is taken from each maxi-
Watts, 1970) mum of XA(a>, Tt). Thus, we write
FA(t) = exp(-t/Ty (11-4) X'JL(co9T) = X'JL(ca) (11-6)
An alternative description is the introduc- with co = co/com. These experimental find-
tion of a distribution of correlation times ings imply a scaling law for the correlation
pA (T). The correlation function is given by function FA (t), namely
a convolution of exponential decays with a FA(t,T) = FA(t/z{T)) (11-7)
distribution pA (T).
Changes in temperature do not affect the
(11-5) shape of the correlation function but only
the time scale. Applying this important re-
Distribution functions proposed by Cole sult to the distribution of correlation times
and Davidson, Cole and Cole, or Fuoss pA (T), all correlation times have to change
and Kirkwood have been widely applied. by a constant factor for a given change of
(A review is given by Bottcher and Bor- temperature. This implies that a distribu-
dewijk, 1978.) In many cases analytical tion of correlation times originating from a
expressions for FA (t) cannot be given, but distribution of activation energies violates
the corresponding expressions in the fre- the scaling law (Eq. 11-7). Thus, such an
582 11 Organic Glasses and Polymers

interpretation of pA (T) is not suited to de- 1971). Its maximum shifts with tempera-
scribe the cooperativeness of the a process. ture according to an Arrhenius law, where-
However, the concept of a distribution of as the a peak shifts in the typical non-
activation energies might be suited to ac- Arrhenius way. Relative to the a process,
count for motional non-uniformities of a faster process is responsible for the /?
guest molecules in a glass below Tg (see Sec. peak. The mean correlation times of the a
11.3.3). and p processes merge for high tempera-
The temperature range for the appli- tures. Whereas the a process is clearly at-
cability of the stretched exponential scaling tributable to the overall reorientation of
law, (Eq. 11-4), is not well understood. One the molecules, the origin of the (3 relaxation
can argue that at the highest temperatures is not yet clarified. Loosely packed regions
above the melting point, the exponent of or islands of mobility (Johari, 1976, 1987),
the KWW function should return to unity i.e., heterogeneities in the glass, might be
(Grimsditch and Torell, 1989), and a Debye responsible for this additional relaxation.
process might be a proper mechanism for Local vibrational modes of some kind have
the reorientation of liquid molecules at low also been considered (Goldstein, 1969).
viscosities. The /? process persists in the glassy state
Returning to the operational definition below Tg; however, the total polarization
of Tg by the center of the temperature range decreases rapidly (Johari, 1976,1987). As a
AT of the large change in heat capacity in consequence only a few correlation times
a DSC run with cooling rate T, we note are reported for supercooled liquids. The /?
that the glass transition is related with a process is believed to be an intrinsic feature
low-frequency excitation. For a typical of the glass transition, but it is not ob-
rate of 10 K/min = 0.02 K/s and AT= 10 K, served by all relaxation methods. In Sec-
the excitation frequency is co = f/AT = tion 11.3.1.2 recent NMR experiments are
0.02 s" 1 , thus probing correlation times of described which also provide a hint for
about 50 s. The glass transition tempera- such an additional process.
ture defined in this manner can be under- The appearance of a (S process implies a
stood as an isodynamical point which more involved structure for the correlation
allows for comparing different glasses function FA (t). For the limit of very short
at temperature Tg. The question arises times (10~ 13 s), it starts with zero slope in
whether the different correlation times the form of a Gauss function for free flight
sampled by different methods have the of liquid molecules. The development in the
same order of magnitude at Tg, or whether picosecond time domain has recently been
some decoupling of different motional studied by neutron-scattering techniques
modes may be observed. Experimental re- (Bartsch et al., 1989) and will be discussed
sults which support a decoupling will be further in Section 11.3.1.2. The traditional
presented below (see Sec. 11.3.1.1). p process seen in dielectric and mechanical
A further important feature of a super- relaxation occurs on a much slower time
cooled liquid is the appearance of the fi scale merging with that of the a process at
process. Inspecting mechanical and dielec- temperatures above Tg.
tric susceptibility, one finds in addition to
the large a peak a second smaller /? peak 11.2.2 Different Types of Glasses
(McCrum et al., 1967; Johari and Gold- Metallic glasses, ionic glasses, Van der
stein, 1970, 1971; Williams and Watts, Waals glasses, hydrogen-bonded glasses,
11.2 General Considerations 583

and covalently bonded glasses are distin- as Tg = T{rj = 1012 Pa s). In the first case a
guished from one another according to dif- reasonable master plot was provided for
ferent kinds of intermolecular or inter- organic liquids, whereas in the second case
atomic interactions. To study the dynamics different curves were obtained which were
below Tm, Van der Waals liquids, ionic liq- distinguished in terms of strong and fragile
uids, and hydrogen-bonded liquids may be network glass formers. A different scaling
supercooled slowly in favorable cases. procedure has been proposed recently by
Lowering the symmetry of the molecular Rossler (Rossler, 1990 a, b) which is more
shape by introducing bulky side groups in the spirit of Laughlin and Uhlmann.
slows down the tendency of a liquid to A better correlation was observed when
crystallize, and investigations might thus minor corrections for the calorimetric Tg
be facilitated. However, this introduces ad- were carried out. The viscosity data of non-
ditional problems; i.e., the role of internal associated liquids was rescaled in order to
motional freedom, which gives rise to addi- provide the best agreement in the range
tional relaxation effects, has to be singled 10 2 -10 1 0 Pas. Furthermore, a reference
out from normal glassy behavior. The class liquid, 1,3,5-tri-a-naphthyl benzene, is in-
of covalently bonded glasses, which in- troduced, where Tg = Tr is used for defining
cludes inorganic and organic polymers, is a reduced temperature scale. The result is
somewhat special. Because of polymer- shown in Fig. 11-2. Table 11-1 compiles Tg
entanglement effects, the viscosity of such and Tr, and a high correlation is found
polymer liquids near the melting point is among these quantities. The fundamental
much higher than that of Van der Waals and experimental uncertainties in measur-
liquids. Consequently, crystallization is ing Tg are minimized, and extrapolation
slowed down, and the amorphous state is errors are avoided by applying this reduc-
favored for these systems. However, with tion procedure. The isodynamic point Tg
respect to dynamics, many properties are with a minor correction is taken to rescale
controlled by typical polymer properties, the viscosity data of different glass-forming
e.g., entanglement effects, decoupled liquids.
molecular processes, or molecular-weight Three features are discovered from such
dependencies. Compared to polymer liq- a corresponding states analysis for non-as-
uids, hydrogen-bridged liquids may be re- sociated organic liquids, (i) Universal be-
garded as temporary polymers; the con- havior is revealed for organic liquids above
nectivity of the subunits is not permanent. 10 2 Pas. (ii) Below 10 2 Pas individual
The temperature dependence of viscos- curves separate from the master curve,
ity helps to discriminate different classes of (iii) The viscosity at Tg is of the order of
liquids. In particular, the question of uni- 1010 Pa s. Thus, a correlation time for heat
versality within one class is often discussed. flow of about 50 s corresponds to a viscos-
In 1972, Laughlin and Uhlmann proposed ity of 10 10 Pa s. Judging from these results,
the use of the glass transition temperature it is believed that two dynamic regions
for reducing the data. The authors extrap- have to be distinguished at least for simple
olated their data to a temperature corre- organic liquids-namely, above and below
sponding to a viscosity of 10 14 Pa s. Later, 10 2 Pas - and have to be described sepa-
Wong and Angell (1976) rescaled the data rately. It has been shown that the VFT
mainly for inorganic glass-forming systems equation yields the best fit for the compiled
by defining a glass transition temperature data only above 10 2 Pas (see Fig. 11-2),
584 11 Organic Glasses and Polymers

Table 11-1. Glass transition temperatures Tg reported and reference temperatures TT given by the corresponding
states analysis.

Glass forming system Tg(K) T r (K) Symbols in References


Fig. 11-2

Non-associated organic and ionic liquids


n-butyl benzene 125 132.5 + 1, 2 | 3
sec-butyl benzene 127 138 A 1 |3
di-n-butyl phthalate 176/193/181 185 •V 1 1 3, 4, 5
3-methyl pentane 77 86.4 6|7
o-terphenyl 242/243/244 244.2 o• 8,9 | 10, 11, 12
a-phenyl-o-cresol 221/230 215.3 8,9 5, 10
phenyl salicylate 220/230/225 218.8 8,9 5,10
n-propyl benzene 122 131 O 1 |3
i-propyl-benzene 125/127 131.7 X 1,2 3,12
1,3,5-tri-a-naphthyl benzene 342/345 345 • 13 | 14, 13
Hydrogen bonded
propanol 98 98 O 15 | 3
Polymers
oligostyrene (M = 550) 251 258.4 1— 16 | 17
polystyrene (M = 4000) 353/350 343.6 2— 18 | 19, 17
polystyrene (M = 37OOO) 378/370 370.1 3— 18 | 19, 17
polystyrene (M = 390000) 380/373 373 4— 18 | 19, 17
B2O3 526/530/539 532 20 | 21, 22, 10
BeF2 598/570 584 O 23 | 24, 25
BSC (Oxide-glass) — 816 15 | —
GeO 2 853/820/810 810 26 | 24, 25, 26
NBS-711 — 694 o 15 | —
SiO2 1430/1453 1430 26 | 24, 22
Soda lime — 781 27|-

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D., Dianoux, A. J., Petry, W., Teixeira, J. (Eds.). Heidelberg: Springer, p. 196. 22) Van Uitert, L. G. (1979), J. Appl.
Phys. 50, 8052. 23) Moynihan, C. X, Cantor, S. (1967), J. Chem. Phys. 48,115. 24) Wright, A. C, Etherington, G.,
Desa, J. A. E., Sinclair, R. N., Connell, G. A. N., Mikkelson, J. C. (1982), J. Non-Crystal. Solids 49, 63. 25) Zallen,
R. (1983), The Physics of Amorphous Solids. New York: J. Wiley. 26) Wong, J., Angell, C. A. (1976), Glass Structure
by Spectroscopy. New York: Marcel Dekker. 27) Doremus, R. H. (1973), Glass Science. New York: J. Wiley.
11.2 General Considerations 585

13 -

11 -
X
I/)
9 inorganic
o
CL polymer liquids
7 /
0

5
° *
I ~$* • *®
simple
-•if
a
3 organic
1 &"- " %"* liquids
2. T
-1 TC
Figure 11-2. Rescaled Arrhenius
plot for different types of liquids.
1 • /
A—VFT Fit
i 1 i i For symbols see Table 11-1.
0.6 0.7 0.8 0.9 1.0
T r /T

whereas below 10 2 Pas a power law, 1979). The polystyrene with the lowest
rj =A(T— Tc)~y, as predicted by mode- molecular weight behaves like a typical
coupling theory, is well suited to fit the simple liquid, whereas the data of high
onset of the glass transition, where the molecular weight do not at all coincide
highest curvature of r\ (T) occurs. Tc — with the curves of simple organic liquids.
1.18 Tr provides a reasonable description Instead, the multitude of inorganic glass-
for all liquids (Rossler, 1990 a, b). forming polymers is approached. Hence,
Extending the scaling procedure to inor- we conclude that the differences between
ganic polymer liquids does not allow the the class of low- and high-molecular-
data to be rescaled to coincide with the weight liquids mainly involve a polymer
master curve of simple liquids. However, effect, namely, an entanglement effect (De-
we chose B 2 O 3 as a reference system with Gennes, 1979); the chemical character of
Tr = Tg and superimposed all data at the polymer liquid is of minor importance.
highest viscosities (Rossler, 1991). Again, The viscosity curves of hydrogen-bonded
some degree of universality was found and liquids lie between the two limiting curves,
the relation between Tg and Tr is satisfying as demonstrated for propanol in Fig. 11-2.
(compare Fig. 11-2 and Table 11-1). Tg cor-
responds to 10 13 Pa s which is a consider-
ably higher value compared to simple liq- 11.2.3 Experimental Methods
uids.
The two types of rescaled viscosity In this Section, experimental methods
curves in Fig. 11-2 may be related to each for investigating physical properties of su-
other if the viscosity of organic polymers percooled liquids and amorphous materi-
with different molecular weights are als are briefly described. More details are
rescaled. Data for different molecular given on recent NMR techniques, since
weights of polystyrene are included in Fig. most examples in Section 11.3 are related
11-2 (Allen and Fox, 1964; Otsuka et al., to NMR applications.
586 11 Organic Glasses and Polymers

11.2.3.1 Thermal Methods capillary techniques are only applicable to


normal liquids, rotation viscosimetry can
The calorimetric techniques used for be used in the viscous range up to about
measuring the heat capacity Cp of glasses 10 3 Pas, and sphere drag methods are
are the same as used for other solid materi- applicable up to ~ 1 0 8 P a s . Since super-
als (see Vol. 2). In particular, differential cooled liquids and molten polymers are vis-
scanning calorimetry (DSC) is used for de- coelastic, a frequency-dependent complex
termining the glass transition temperature shear viscosity (Ferry, 1980) is defined as
Tg. Here, it is important to note the depen-
dence of Cp and Tg on the cooling and
heating rates, which has led to particular
techniques for investigating the dynamics = co
-l [G"(co)-iGf(co)]
of enthalpy relaxation.
where Gf(co) is the storage modulus, and
Thus, one can analyze the hysteresis in
G" (co) the loss modules. The real viscosity
heating and cooling cycles or the enthalpy
is then obtained as the zero frequency limit
relaxation after temperature jumps in
of Gff(co)/co. Since G(co) is perhaps the
terms of an order-parameter formalism
most important quantity for characterizing
that takes account of the time-dependent
the internal dynamics of polymeric materi-
non-equilibrium states at and below Tg
als and rubbers, rather sophisticated tech-
(Jackie, 1986; Kovacs, 1981). Recently, a
niques have been developed for its mea-
very elegant technique has been developed
surement and analysis, mostly by applying
which in effect allows for the determination
small oscillations in plate-plate or cone-
of a complex heat capacity C* (co) at tem-
plate geometry. It is clear that the Fourier
peratures T>Tg (Birge and Nagel, 1985).
transform of G(co) is the shear relaxation
Here, the temperature can be modulated at
function G (t) which is related to the shear
frequencies up to the kHz region, with
compliance J(t). Other mechanical relax-
small amplitudes (~0.1K) around some
ation functions are related to extension
temperature T where the system is in
and compression experiments yielding the
quasi-equilibrium. C* (co) has a frequency
bulk viscosity in the zero frequency limit.
and temperature dependence which is sim-
We refer the reader to the monograph of
ilar to the complex viscosity rj*(co) and
Ferry (1980) for a detailed description of
dielectric constant s* (co) (see below). How-
these techniques. Recent applications to
ever, whereas the latter may only couple to
polymer glass formers have been reviewed
part of the glass process, C* (co) depends on
by Pearson (1987) and to low-molecular-
all motional degrees of freedom. This has
weight glass formers by Angell (1988).
important consequences for analyzing the
dependence of the a process on time and Dielectric relaxation is one of the most
temperature (Angell, 1988). important observables for studying the a
and /? processes in glass formers (McCrum
etal., 1967; Johari, 1970, 1971). Although
11.2.3.2 Viscosity, Mechanical
the relation between the complex dielectric
and Dielectric Relaxation
constant 8 (co) and the motion of molecular
The shear viscosity of supercooled liq- dipoles is complex due to interdipole cross-
uids varies over a dynamic range of about correlations, one can often obtain approxi-
15 decades between the liquid region and mate correlation functions for molecular
the glass transition temperature. Whereas reorientation over a wide time and temper-
11.2 General Considerations 587

ature range extending from the liquid state, namics of concentration fluctuations in
through the glass transition, to the solid mixed systems where a slow mode has been
glass. Recent technical advances have detected in addition to the expected inter-
made it possible to build measuring sys- diffusion mode. The former can be related
tems from mostly commercial components, to a diffusional motion of clusters of ap-
where a frequency range from 10 4 -10 9 Hz proximately 100 nm in size, which must be
can be scanned in 3 stages essentially auto- related to the structure of the supercooled
matically as a function of frequency and liquid close to the glass transition (Gerharz
temperature (Kremer etal, 1989). An ex- et al., 1990). These interesting new results
cellent monograph on dielectric relaxation, will probably stimulate further applica-
which includes IR and optical frequencies tions of dynamic light scattering to glass-
as well as the dynamic Kerr effect, was forming systems.
published by Bottcher and Bordewijk Translational diffusion at the glass tran-
(1978). Applications to supercooled liquids sition was previously restricted to rela-
and glasses have been reviewed by Johari tively rapid motions of small molecules
(1976 and 1987). permeating through polymer films. Re-
cently, the application of forced Rayleigh
scattering (FRS) has extended the dynamic
11.23.3 Optical Methods
range to diffusion coefficients D > 1 0 ~ 1 7
Dynamic light-scattering techniques cm2 s" 1 (Sillescu and Ehlich, 1990). In this
have recently been applied very success- technique, photoreactive dye molecules
fully to the dynamics in polymers and serve as diffusional tracers. A holographic
glass-forming liquids. At high frequencies grating is formed in the sample exposed to
(~ 10 * ° Hz), Rayleigh-Brillouin spectra two interfering laser beams, and the diffu-
(RBS) can be analyzed in terms of the fre- sive decay of this hologram is subsequently
quency-dependent bulk viscosity rjv (co) and monitored by forced Rayleigh scattering.
adiabatic compressibility Ks (co) which can An example is discussed in Section 11.3.1.1
be related with the dynamics of density (Fig. 11-10).
fluctuations (Berne and Pecora, 1976). In a Photochemical hole burning has been
temperature range of up to 150 K above successfully applied to the slow dynamics
Tg, one observes excess scattering in the in glasses at low temperatures. Here, the
central Rayleigh line which has been at- photoreactive probe molecule is irradiated
tributed to clusters. These clusters are also by a laser in a narrow band of the optical
detected in static light scattering, which be- spectrum. Subsequently, the spectrum is
comes wave vector dependent in the glass recorded and the broadening of the hole is
transition region, and in photon correla- measured as a function of observation
tion spectroscopy (PCS). A first account of time. Eventually, the sample is annealed at
these findings was given by Fischer (1989) higher temperatures, and the dynamics is
and Gerharz et al. (1990), where references studied as a function of temperature
to literature on the applied light-scattering (Kohler and Friedrich, 1987). A review of
techniques can also be found. PCS has the hole-burning technique has been given
mostly been used for studying the slow dy- by Friedrich and Haarer (1984). Recent ap-
namics of density fluctuations at the glass plications of optical spectroscopy to
transition (Patterson, 1983). However, the glasses can be found in a book edited by
Fischer group has also analyzed the dy- Zschogge (1986).
588 11 Organic Glasses and Polymers

11.2.3.4 Neutron Scattering theory cause a decrease of fs(q) with in-


creasing temperature, which is measured at
Neutron-scattering methods have be- different q values in neutron-scattering ex-
come of particular interest recently, since periments and allows for testing of particu-
they appear to be most appropriate for lar scaling predictions (Eq. 11-29). At still
testing the predictions of mode-coupling higher temperatures, where the a process
theories of the glass transition (see Sec. enters the neutron-scattering time window,
11.2.4.3). Whereas the structure of a super- a broadening of the elastic peak is observed
cooled liquid shows no significant change and used for testing the von Schweidler law
at the transition to a solid glass, the dy- (Eq. 11-33).
namics freezes in a very complex way, and Neutron scattering can also provide
dynamic neutron scattering provides infor- the coherent dynamic structure factor
mation on the short-time behavior. The Scoh (q, co) in deuterated organic glass form-
techniques available cover a q range of ers, since the deuteron is a strong coherent
~10~2__l nm" 1 a n c j a time range of scatterer. Here, the collective motion of nu-
~10~ 8 -10~ 1 2 s. Neutron backscattering, clei within the scattering volume is moni-
time of flight, and spin-echo techniques are tored since the corresponding van Hove
used to provide optimum conditions in the correlation function relates the position
different q and t ranges. In organic glasses, Vj (0) of a scatterer j with vk (t) of a neigh-
neutron scattering by the protons of the boring scatterer k at time t. The scaling
organic molecules yields an incoherent dy- predictions of the mode-coupling theory
namic structure factor Sinc (</, co) or its fre- (see Eqs. 11-29 to 11-34) are rather similar
quency Fourier transform, the intermedi- to those for incoherent neutron scattering
ate-scattering function # s (q, t\ which is the and are currently being tested in different
space Fourier transform of van Hove's au- glass formers (see Sec. 11.3.1.2). For details
tocorrelation function Gs(r,t). The latter of the technique, we refer to monographs
provides a measure of the displacement of on neutron scattering (Springer, 1972;
the scattering centers, the protons, in space Lovesey, 1986; Bee, 1988).
and time. Thus, it decays to zero in liquids It should be noted that neutron scatter-
where the molecules perform diffusive mo- ing yields information on the type or mech-
tions over distances of < 1 nm within the anism of molecular motion that is inacces-
time scale of < 10" 8 s covered by neutron sible to the relaxation and light-scattering
scattering. In a solid glass, there is a fast techniques described above (see Sec. 11.2.3.2
initial decay due to vibrational or libra- and 11.2.3.3). This is demonstrated in Fig.
tional displacements; however, Gs (r, t) will 11-3, where the elastic incoherent structure
not decay to zero since the protons can factor that corresponds to / s (q) (see above)
only move within a small spacial region. is drawn as a function of q for several
The height of the long-time plateau deter- motional models (Fujara et al., 1986). Sim-
mines the elastic peak height of the neu- ilar information is available by particular
tron-scattering spectrum and thus the De- NMR techniques discussed below but on a
bye-Waller factor, or the non-ergodicity much slower time scale, 1 0 ~ 3 S < T < 1 0 2 S .
parameter fs (q% of the mode-coupling the-
ory. The increased amplitudes of the local 11.2.3.5 NMR Methods
motions due to the fast ft process (see Sec. As early as 1948, Bloembergen carried
11.3.1.2) predicted by the mode-coupling out a thesis together with Purcell and
11.2 General Considerations 589

Quasieiastic neutron scattering Deuteron spin alignment

l.rir
0
nr7\
A 0 (q)
1

0.75 -
0.5 —'- .>_
0.25
"X*\ ._ — —-~^.- ._
A- •••
J V7TV- ^^. -,
0 10 20 30
Figure 11-3. Elastic incoherent structure factor A0(q) and normalized spin-alignment echo amplitude F^Tj)
calculated for various molecular reorientation models. Dashed line: two-site jump; dotted dashed line: four-site
jump; dotted line: rotational diffusion on a circle; solid line: isotropic rotational diffusion, a defines the position
of the scatterer of neutron scattering; SQ is 3/4 of the quadrupole coupling constant (Fujara et al, 1986).

Pound by investigating viscous glycerol, lar time scale was significantly extended by
thus demonstrating that spin-lattice relax- the advent of pulse techniques for studying
ation is most effective when a motional slow chemical and, in particular, motional
correlation time x obeys the condition exchange in liquids and in the solid state.
co0 T ~ 1 (Bloembergen et al., 1948). Apply- Here, two-dimensional NMR techniques
ing magnetic fields of the order of 1 tesla are of major importance. A review of the
results in proton Larmor frequencies coo of application to solids is given by Fyfe
about 50 MHz; the relaxation is shortest if (1984). 2 H N M R applied specifically to
correlation times are of the order of 10 ~9 s. polymers is reviewed by Spiess (1984 and
For a simple liquid, such correlation times 1985).
are reached only below Tm, i.e., in the su-
percooled region. The first NMR applica-
tion to molecular motions was concerned Spin-Lattice and Spin-Spin Relaxation
with the glass transition. Motional nar-
The exponential spin-lattice relaxation
rowing of NMR line shapes provides fur-
of a liquid is characterized by the time con-
ther information on an even slower time
stant T±, which is related to a spectral den-
scale. Introducing high magnetic fields in
sity function J(co) given by the Fourier
combination with Fourier transform tech-
transform of a motional correlation func-
niques has increased the effective signal in-
tion FA(t) (see Sec. 11.2.1). Corresponding
tensity considerably and has almost com-
relations hold for the spin-spin relaxation
pletely pushed aside the old continuous
time T2, which determines the line shape in
wave methods. Measurements of 2 H, 13 C,
31 a liquid (Abragam, 1961).
P nuclei have become attractive and
yield information on many problems of
physical chemistry. In particular, high-res-
l/T2 = C/2[3J{0) + 5J{(o0) + 2J(2co0)]
olution solid-state NMR has gained more
and more interest. The accessible molecu- (11-8)
590 11 Organic Glasses and Polymers

C represents an effective coupling constant, Hence, the reorientation of the C- 2 H


depending on the nuclei under investiga- bond is probed directly.
tion. For standard NMR, it is not possible For the simplest case of a Debye process,
to vary the Larmor frequency co0 over a
broad range. Thus, in order to extract mo- where % defines the time scale of molecular
tional information from T± or T2, the func- rotation. A major property of molecular
tional time dependence of FA (t) has to be reorientation in a supercooled liquid is
given. For XH NMR, FA(t) is governed by its non-exponential correlation function,
intra and intermolecular contributions of which might be modeled by a distribution
the dominant dipole-dipole interaction of correlation times adapted to NMR
(i.e., by rotational and translational contri- (Connor, 1963; Noack, 1971). Studying Tx
butions), which are not easily handled. and T2 renders the choice of a proper dis-
A separation of both contributions is tribution function less ambiguous. Both re-
possible by application of the deuteron di- laxation times depend differently on the
lution technique (Eisner and Mitchell, correlation function. In particular, for
1961; Zeidler, 1965; Lindner et al, 1981). co0 r ^> 1 the relaxation rate 1/T2 is directly
High-resolution NMR in solids and in su- proportional to the mean correlation time
percooled liquids (Mehring, 1976; Haeber- <T>, which is given by the integral over the
len, 1976) is achieved by systematic sup- correlation function. Hence, the tempera-
pression of the dipolar coupling. Only ture dependence of 7\ and T2 are generally
chemical-shift anisotropy or quadrupolar different and can be used to unravel the
interaction remain. The solid-state spectra type of non-exponential correlation func-
are no longer smeared out by a dipolar tions.
broadening, and high-resolution spectra
result. With respect to relaxation, only cor-
Line Shape Analysis
relation functions related to rotation of the
chemical-shift anisotropy or electric-field In addition to spin relaxation measure-
gradient are probed. The dipole-dipole in- ments, motional narrowing of NMR line
teraction is eliminated most effectively by shapes yields information on molecular
isotopic substitution. For deuterons (qua- motion. Consider a proton which can be
drupole coupling, 7 = 1) or for phospho- exchanged by molecular motion, located
rous nuclei (chemical-shift anisotropy, between two sites with the NMR frequen-
I = 1/2), FA (t) is given in good approxima- cies co and co'. The two-line spectrum col-
tion by the normalized correlation func- lapses into one line if the exchange fre-
tion of the second-order Legendre poly- quency 1/T is larger than the spectral
nomial splitting \CO — (D'\. This basic phenomenon
(11-9) can be exploited for studying the molecular
<(3 cos2 & (0) - 1 ) (3 cos2 $ (t) -1)> motion in the solid state or in the super-
FA(f) =
<(3cos3(0)-l) 2 > cooled liquid, since the NMR frequency
co oc 3 cos2 $ — 1 changes as # varies
where S is the angle between the direction through molecular reorientation. The
of the z component of the diagonalized powder line shape depends upon the mech-
coupling tensor and the magnetic field B. anism of rotational motion in the slow-
In the case of 2 H NMR, the angle is given motion region, where 1/T is of the order of
by the direction of the a bond and B. the width of the powder spectrum. Thus,
11.2 General Considerations 591

rotational jumps have been confirmed as a free-induction decay (FID), which is usu-
mechanism of molecular reorientation in ally measured by standard NMR. The FID
crystalline solids (Spiess, 1974; Alexander can be expressed as
etal., 1974; Pschorn and Spiess, 1980;
Wemmer et al., 1981). » = (exp i $coQ(t')dt' (11-11)
Discarding any dipolar broadening, the o
NMR frequency co + cocs of spin 1/2 nuclei where the average is over all orientations
like 13 C and 3 1 P is determined by the at t = 0 (powder average) and the stochas-
chemical-shift anisotropy which is de- tic process. The latter is modeled by solv-
scribed by a second-rank tensor with prin- ing the set of rate equations
cipal components o^, °"yy a n d ^S (11-12)
(d/dt)P(Qi/Qj9t)='EP(Qi/Qk9t)nkj
cocs = A cs (3 cos2 $ — 1 — rjcs sin2 S cos <p) k

where P(Qi/Qj9t) represents conditional


probabilities, and IJkj rates of the transi-
^ = (a;; - o/(*2 - O (u-io) tions Qk -> Qj where Qj represents the ori-
The angles 5 and cp characterize the orien- entation j of the EFG tensor. For a well-
tation of the principal axes of the interac- defined rotational jump process, these
tion tensor with respect to the magnetic equations can be solved in a straightfor-
field B. For deuterons with / = 1, two tran- ward way.
sitions are observed resulting in a doublet For a 2 H NMR spectrum of width 100-
splitting with the frequency shifts + Q ) Q 200 kHz, Eq. 11-11 can not be evaluated,
and — coQ. Here, the interaction of the elec- because the fast time signal is partially lost
tric quadrupole moment e Q and the elec- in the dead time of the receiver system, and
tric-field-gradient EFG tensor aQ deter- severe distortions of the spectrum occur as
mines the line shape. Thus the constant in a Fourier transform of the time signal is
Eq. 11-10 is AQ = 3/&(eQag/h). In good performed. These problems can be over-
approximation f7Q = 0 holds for deuterons come by applying a solid echo sequence, as
in organic compounds. In a glass or a poly- depicted in Fig. 11-3. Now the time scale
crystalline powder the orientation of the can be extended to a few hundred micro-
tensor is randomly distributed and typical seconds, because the dynamical range of
powder spectra with distinct edges and the solid echo technique is limited only by
peaks are observed. For deuterons the the transversal relaxation time T2*. Beyond
well-known Pake spectrum is found. a time of the order of T2*, no echo is ob-
According to a spectral width of the or- served. The solid echo time signal starting
der of 100 kHz, motional correlation times at the echo maximum can be formulated as
of a supercooled liquid smaller than 10 ~5 s (Spiess and Sillescu, 1981)
lead to a complete collapse of the broad
solid-state spectrum, and for T < 1 0 ~ 6 S a
Lorentzian line shape is found. Typically, = ( exp i J coQ ( 0 df -i]coQ (tr) dtf
such a collapse is observed 20-30 K above \ L o *i J
Tg. In the intermediate range ( 1 / T ~ 1 0 0 where x1 is the distance between the two
kHz), information on the type of molecular pulses. Again (Eq. 11-12) is applied to de-
reorientation is accessible. The line shape scribe S1 if a proper motional model is
is given by the Fourier transform of the given. The FID So and the solid echo time
592 11 Organic Glasses and Polymers

signal St become equal in the rigid solid of the correlation function is easily realized
limit. In the case of fast isotropic reorienta- if, e.g., the condition COQT1<^1 is consid-
tion of the molecules, the solid echo spec- ered, and only the echo maximum as a
trum disappears, and the FID spectrum function of T 2 is monitored, i.e., t2 = zl.
shows a sharp Lorentzian line. However, Then, SHICOQT! can be expanded, and the
fast, but anisotropic, reorientation results second Legendre polynomial P2 can be
in a motionally averaged powder spectrum measured directly.
where A and rj have to be replaced by the
lim F(T 1 ,T 2 )OC<G)(0)CD(T 2 )>X
averaged values of the tensor components
(i.e., A and fj in Eq. 11-10). A typical exam- OC<P2(0)P2(T2)> (11-16)
ple is the fast methyl rotation which results
in a Pake spectrum reduced by a factor of Furthermore, investigating the function
F ( T 1 ? T 2 ) for t2->oo the quantity ^ ( T J
three. For a fast anisotropic reorientation
with a symmetry higher than C 2 , the spec- can be defined ... .~
tral reduction is generally given by F 0 0 ( T 1 ) = F ( T 1 , T 2 - O O ) / F ( T 1 , T 2 = 0)
2
A=A/2(3cos y-l) (11-14) F^iti) is a characteristic oscillating func-
where y is the angle direction of the C - 2 H tion highly sensitive to the type of motion.
bond with respect to the axis of rotation. This is demonstrated in Fig. 11-3 for sev-
For a lower symmetry, a characteristic eral examples. In particular, Fo0(x1^>co) =
nonzero fj is found which is related to the 1/n, where n is the number of frequencies
type of reorientation. which are exchanged for a given reorienta-
tional process. As an analogy to the elastic
Three Pulse Techniques incoherent structure factor measured by
incoherent neutron scattering, F^ (T±) may
Ultra-slow motions with correlation be considered to represent the static struc-
times T < Tt can be probed by applying a ture of the motional process (Fujara et al,
spin-alignment echo sequence (Spiess, 1986).
1980) or a stimulated echo sequence (Gul- Details on the path followed by the ori-
lion and Conradi, 1984; Rossler, 1986) as entation of a given C - 2 H bond are re-
sketched in Fig. 11-3. In contrast to the vealed as the spin-alignment spectrum is
methods mentioned above, the correlation analyzed. Based on the ideas of two-dimen-
function can now be mapped directly in the sional NMR introduced by Ernst and
time domain. For spins I = 1 or 1/2, differ- Jeneer (Jeneer, 1971; Aue et al., 1976), a
ent pulse lengths are used; however, the Fourier transform of Eq. 11-15 can be car-
same correlation function is monitored, ried out with respect to TX and t2. The
namely mixing time T 2 is kept as a parameter. Two-
dimensional exchange patterns with char-
"2^2) (11-15) acteristic ridges result for powder spectra
= <sin(Q)Q(O)T1)sin(coQ(T2)t2)> which have been used to describe motional
In this case three time variables control the processes in molecular crystals and poly-
correlation loss: t2 is the running time for mers by Spiess and co-workers (Schmidt
the second echo maximum; the mixing et al., 1986; Schaefer et al., 1990). In partic-
time T2 probes the exchange of the frequen- ular, a model-free inversion of the two-di-
cies for a time T 2 2. The significance mensional spectrum to a distribution of ro-
11.2 General Considerations 593

tation angles which has evolved after a vn. The result NJN ocexp( — yvfi) is
given mixing time T2 was recently carried analogous to the Boltzmann distribution
out (Hagemeyer et al., 1990). NJN ocexp( —/Jef) since the condition of
constant energy, X Nt ef = £, has been re-
11.2.4 Theoretical Treatment placed by that of constant total free vol-
ume V—Nvm. Similarly, the parameter y
There is hardly another single phe-
is related to the average free volume v{ in
nomenon in physics which has been
analogy with the relation of /? = l/feB T and
treated by as many different theoretical ap-
the average thermal energy kB Tper molec-
proaches as the glass transition. In the fol-
ular degree of freedom. In the simplest ver-
lowing, we shall try to give an overview of
sion of free-volume theory, a molecule
the most important (or most influential)
jumps into a hole of its own size (~v^3)
treatments. Only the basic ideas are re-
whenever it has a free volume vn <v*~vm.
viewed, and the results are described in
(No activation energy is assumed!) Thus,
close relation to experiments relevant to
the jump frequency, which is proportional
the glass transition in supercooled, mostly
to the diffusion coefficient D for transla-
organic liquids. We refer to a recent review
tional displacement, is proportional to the
(Binder and Young, 1986) of the theories of
fraction of molecules having a free volume
spin glasses; this topic is beyond the scope
larger than v* (Doolittle, 1951):
of this chapter. The structure of amor-
00
phous solids below the glass transition is
Doc Jexp(~t;/t;f)dt;xexp(-t;*/^f)(ll-18)
somewhat similar to that of the corre-
sponding liquids. However, the dynamics It is now assumed that the mean fractional
differs from that in liquids and in crys- free volume f=Nvf/V has a linear temper-
talline solids as well. We confine our review ature dependence above Tg,
of the T<Tg region to some aspects related
to /? processes, energy landscapes, and the f=fg + af(T-Tg) (11-19)
formalism for the two-level system (TLS),
where af is the difference of the thermal
which accounts for most low-temperature
expansion coefficients above and below Tg.
phenomena.
By combining Equations 11-18 and 11-19
one readily obtains the Vogel-Fulcher-
11.2.4.1 Free-Volume Theory Tammann (VFT) law
The first derivation of the Vogel-
Fulcher-Tammann law (see Eq. 11-20) ^71 (11-20)
from free-volume assumptions was given in
1959, although free-volume ideas are much where T^ = Tg- is the Vogel tempera-
older than this (Cohen and Turnbull, 1959; ture, and Do T^ = B/af relates the parame-
Ferry, 1980). They associate a different ter Do with a molecular size parameter
free volume with each of N molecules in B ~ 1 which can be determined by compar-
the total volume V and determine the ison with thermal-expansion experiments
most probable free-volume distribution for (Ferry, 1980). It is plausible (Stokes-Ein-
the boundary conditions ^Nt=N and stein relation) that D ~* is proportional to
Z JVf % = V— Nvm, where vm is some essen- the shear viscosity rj and the related relax-
tially constant molecular volume, and Nt ation time %n (see, however, Sec. 11.3.1.1).
represents molecules with the free volume The Williams-Landel-Ferry (WLF) equa-
594 11 Organic Glasses and Polymers

tion, which is readily obtained by reformu- which is zero if only solid like cells are
lation of the VFT equation, is often used to present and becomes N kB at the high-tem-
express this temperature dependence: perature limit, where the full volume, V9 is
accessable to all N molecules. Clearly, the
Clg(T-Tg) communal entropy rises sharply at the per-
log aT = (11-21)
C2g + T-Tg colation transition, thus modeling the
c 2g =/ g K jump of the heat capacity at Tg. Additional
assumptions are necessary for taking ac-
count of the cooling-rate dependence of Tg
Applications of the free-volume theory to (Cohen and Grest, 1979), which otherwise
amorphous polymers have been reviewed should be identified with the quasistatic
by Ferry (1980). Polymer diluent systems limit of very slow cooling, where Tg attains
were treated most extensively by Vrentas a value of the order of the Vogel tempera-
etal. (1985). A more sophisticated treat- ture 7^. We should also note that the huge
ment of the free-volume theory was given temperature dependence of transport coef-
by Cohen and Grest in 1979 (Cohen and ficients and relaxation times (D, r\, zn,...) is
Grest, 1979; Grest and Cohen, 1981). essentially given by Eq. 11-22, which corre-
Within the framework of a cell model they sponds to Eq. 11-19 of the Cohen-Turnbull
assume a local free energy that differs for theory, and Eq. 11-18, the Doolittle equa-
cell volumes v above and below a critical tion. The main contribution to the temper-
value vc. It contains a term proportional to ature dependence above Tg is given by the
v — vc for liquid-like cells having v > vc. For slope of the linear term in the local free
solid-like cells (v<vc) it is proportional to energy, which is a local quantity.
(v — v0)2, where v0 is the cell volume at the Thus, the large apparent activation en-
free energy minimum. From these assump- ergy close to Tg is related to the cooperativ-
tions, a particular intermolecular potential ity of molecular motion, not directly but
can be modeled and one obtains an aver- rather via more or less ad hoc assumptions
age free volume of the form about free-volume properties. This is also
typical of the old Cohen-Turnbull ap-
vt = a{T-TJ + b[{T-Tm)2 + cT] (11-22)
proach. It should also be noted that solid-
where a, b, c and T^ can be estimated from like clusters at T>Tg correspond to the
the details of the model and are interre- liquid-like clusters in a percolation model.
lated, yielding vf oc (T- TJ for 7 > T^ and Cluster-like heterogeneities have recently
vf oc T for T^T^. The glass transition fol- been detected by dynamic light-scattering
lows from the assumption that molecular experiments in supercooled liquids above
displacement is only possible in liquid-like Tg (Gerharz et al., 1990).
clusters of liquid-like cells having a total In summary, the basis of the free-volume
free volume X (^i — vc) > vc • The size of the theory is given by the Doolittle equation,
liquid-like clusters increases with increas- Eq. 11-18, which originally was formulated
ing temperature, and Tg is associated with as a phenomenological equation but can
the percolation temperature where the crit- be justified within different theoretical
ical cluster is attained. Thus, molecular dis- frameworks. Various assumptions about
placement over macroscopic distances is the dependence of v{ on temperature, pres-
only possible at T >Tg. An essential point sure (Ferry, 1980), composition (Ferry,
is the behavior of the communal entropy, 1980; Doolittle, 1951), and time (physical
11.2 General Considerations 595

aging, Struik, 1980) allow for broad appli- also be adapted to copolymer and polymer
cability to describing experimental results plasticizer systems (DiMarzio, 1981). Dy-
at T>Tg. namic properties are modeled in a theory
of Adam and Gibbs (1965; Jackie, 1986),
11.2.4.2 Thermodynamic Theories where it is assumed that the supercooled
liquid consists of cooperatively rearranging
The origin of the thermodynamic ap- regions which grow to infinite size at T2.
proaches to the glass transition lies in the The fraction of regions where cooperative
observation that a straightforward extrap- rearrangement is possible is then propor-
olation of the entropy of supercooled liq- tional to the transport coefficients D, rj~1,
uids to a lower temperature leads to values and T" 1 . The analogue of the VFT equa-
below the entropy of the crystalline solid at tion, Eq. 11-20 (Ferry, 1980), then becomes
a temperature Tk > 0 K (Kauzmann para-
dox). Therefore, a phase transition at D^exp - (11-24)
T2 > Tk is postulated for experiments in the
limit of infinitely slow cooling rates. There where the configurational entropy Sc is re-
is still no agreement about the nature of lated with the Cp jump at Tg by
this transition, which is experimentally in-
accessible (DiMarzio, 1981; Jackie, 1986; Sc= J(AC p /T)dT (11-25)
Fredrickson, 1988). It is noteworthy, that T2
the Prigogine-Defay ratio which yields the VFT equation if one as-
sumes T2 — T^ and ACp oc T ~x (Angell,
n = VTaAa2 (11-23) 1988). However, the assumption of con-
stant ACp also results in a dependence on
is larger than one for any experimental T which is indistinguishable from the VFT
temperature Tg>T2. In Eq. 11-23, Ax, equation within the accuracy of most ex-
ACp, and Aa are the changes at Tg of the periments. Although, the Adam-Gibbs
compressibility, the heat capacity, and the equation is conceptually rather different
thermal expansion coefficient, respectively. from the VFT equation, the physics is not
It can be shown that U = 1 for a second-or- so different if the free volume is viewed as
der phase transition (Jackie, 1986). We note a dynamic quantity which somehow trig-
further that a first-order transition is ob- gers cooperative rearrangements. This im-
tained if T2 is associated with the percola- plies, for example, that the elementary pro-
tion transition of the Cohen-Grest theory cess of the Cohen-Turnbull theory, where a
(1979). molecule jumps into a hole of its own size,
Gibbs and DiMarzio (1958; DiMarzio, is fictitious, and no real holes exist in liq-
1981) have devised a lattice model where uids. We should also mention the applica-
the configurational entropy Sc of model tion of the coupling model of Ngai et al.
chains can be calculated as a function of (1986) to the Adam-Gibbs theory (Ngai
some energy difference between flexible et al., preprint). Here, a dynamic coupling
and stiff segments and the fraction of is introduced between the cooperatively re-
empty cells. Thermodynamic quantities arranging regions according to a coupling
can be described within this model as a scheme which has been successfully ap-
function of temperature (Sc = 0 at T2), plied to many types of relaxations in com-
pressure, and chain length. The model can plex systems (Ngai et al., 1986). In contrast
596 11 Organic Glasses and Polymers

to the Adam-Gibbs theory, which predict (Bengtzelius et al., 1984; Sjogren and
exponential relaxation, one obtains a Gotze, 1989), or the dependence on q is
stretched exponential relaxation function: totally eliminated (Leutheusser, 1984). In
Eq. 11-27 y is a damping coefficient, and co0
an oscillator frequency. The most interest-
T* is related to T O (T) by T* = (fizo)1/P' ing feature, which is obtained in the sim-
• co~(1~1//?). The time T 0 describes relax- plest version (Leutheusser, 1984), is a char-
ation within an individual cooperatively re- acteristic slowing down of $(q,t) in the
arranging region, whereas the tightness of vicinity of a particular value lc of the cou-
coupling and the number n of coupled pling constant. One can then associate
units are characterized by the adjustable E = (XC- X)/kc with the distance (Tc - T)/Tc
parameters coc and /? = 1 — n, respectively. from the glass transition temperature or
r
(QC~Q)/QC f° ^ e macroscopic density.
11.2.4.3 Mode-Coupling Theory The slowing down at lc is not accompa-
nied by marked structural changes, thus
The mode-coupling theory of the liquid- describing a purely dynamical transition.
glass transition has emerged from treat- Some of the most important predictions of
ments of dynamics in liquids. Leutheusser the mode coupling theory can be sum-
(1984) and Bengtzelius, Gotze, and Sjolan- marized as follows: The long time limit
der (1984) have proposed a mode-coupling <P(q,t^KX))=f(q\ termed non-ergodicity
assumption which introduces a nonlinear- parameter by Sjogren and Gotze (1989)
ity into the equation of motion for the den- and measurable from the amplitude of the
sity correlation function, resulting in a sin- elastic peak in neutron scattering (Debye-
gularity with properties resembling a glass Waller factor or Mossbauer-Lamb factor),
transition. Thus, the q mode (q = (4n/X)- reaches a plateau in the vicinity of Xc with
• sin 0 is the wave vector) of the density a square root dependence on Tc — T at
correlation function T<TC and a very weak T dependence at
(11-26) T>TC: (H-29)
<P (q, t) = J <e (0,0) Q (r, t)> exp (i q r) dr
(7zaV/£ + O(T), for T<TC
is assumed to follow the kinetic equation
/ ( ) = / +
« « | OiT), for T>TC
e = \(Tc-T)/TJ (11-30)
J
The remainder of $ (q, t) is found in a very
dt'M(q,t-t') — <P(q,t') = O (11-27) fast fi process; (11-31)
o or
with a memory term subject to the mode-
coupling assumption for
(11-28)
M (q91) = J dq' V(q, qf) $ (q, t)<P(q- q', t) (11-32)
and a slower a process
which introduces a quadratic nonlinearity
into Eq. 11-27. The discussion of numerical (11-33)
results often refers to the simpler case
for
where the vertex function V(q,q') is re-
placed by a single coupling constant k <x>~1 < t < co'e ~1 oc (<oeef'2 (11-34)
11.2 General Considerations 597

A, a, b, cog, and co'E are parameters which


can be determined in numerical solutions
of Eq. 11-27. The dependence of the power
law on time for the a process (Eq. 11-33)
was proposed long ago (von Schweidler,
1907) and is usually quoted as the von
Schweidler law (Gotze, 1990). It is in agree-
ment with the short-time limit of the
stretched exponential (see Sec. 11.2.4.2),
exp [ - {t/xY} = 1 - (t/xY + - . . . , which
applies in many experiments. In Fig. 11-4,
the density correlation function is shown
Figure 11-4. Two-step correlation function as given
for a model calculation (Gotze and
by the mode-coupling theory. The dashed curve
Sjogren, 1989) where the glass transition is labeled a gives the asymptotic function f+A/ta,
approached in the series A, B, C, .... The and the dashed curve labeled b gives the function
scaling laws for the fast (3 process (curve a) f-B(t/T)b (Gotze and Sjogren, 1989).
and the von Schweidler law (curve b) are
also shown.
A scaling law is also predicted for the
havior. In most treatments of dynamics in
shear viscosity
amorphous solids, a Gaussian barrier dis-
tribution is assumed or obtained from par-
Y\ GC8~ (11-35)
ticular model assumptions (Wagner, 1913;
Tweer et al., 1971; Griinewald et al., 1984;
The scaling predictions (Eqs. 11-29 to
Bassler, 1987; Richert and Bassler, 1990;
11-35) have stimulated a number of experi-
Phillips, 1987; Sethna and Chow, 1985;
mental tests, in particular, with neutron-
Movaghar et al., 1986; Schirmacher and
scattering techniques, which are discussed
Wagener, 1989). The old proposal of a log-
further in Sec. 11.3.1.2. Mode-coupling as-
Gauss distribution of correlation times
sumptions have also been introduced in
(Wagner, 1913) implies a Gaussian distri-
hydrodynamic equations and cause non-
bution of activation energies s if
linearities which, however, do not result in
a sharp glass transition but rather in a kBT) (11-36)
broader transition region (Das, 1987).
is assumed:
G (s) de = g (lnr) (d In x/d&) ds (11-37)
11.2.4.4 Energy Landscapes
Rotational and translation motion in
crystalline solids is usually characterized results from .
by a few well-defined processes, with expo- (11-35)
nential correlation functions and correla- g (In T) = (2 n <72)~1 exp { - [In (T/T O )] 2 /2 a 2 }
tion times following an Arrhenius tempera-
where the respective widths are related by
ture dependence. Clearly, the amorphous
structure of a glass is related with some <jx = ae/kBT (11-39)
random distribution of energy barriers The mean energy s0 of the & distribution is
leading to rather complex dynamical be- related to x0 via Eq. 11-36 (Tweer et al.,
598 11 Organic Glasses and Polymers

1971) but is different from the activation ing for the specific-heat anomaly at T< 1K
energy £A, which is related to the mean (Sethnaetal, 1985).
correlation time <T>. One obtains The concept of activated hopping over
barriers in an energy landscape is only one
aspect of more general treatments dealing
with the transport of charges or excitons in
= Tooexp(fiA/feBT) (11-40) amorphous solids (Griinewald et al., 1984;
eA = e0 + at/2kBT (11-41) Movaghar et al., 1986; Klinger, 1988).
First, a specific set of quantum states local-
from Eqs. 11-36 to 11-39. ized at randomly distributed sites is as-
Macroscopic transport coefficients sumed. Then a master equation is solved
should have a temperature dependence with transition rates Wtj that depend upon
given by Eq. 11-41 which results in a T2 the distance rtj between the sites and their
law (Griinewald et al., 1984) at low temper- energy difference Sj — st (note that W^^
atures (2kBTs0<a2): Wjt in general). These models, which start
T2/T2) (11-42) from localized quantum states and intro-
duce dynamic couplings in order to ac-
(11-43) count for delocalization, should be con-
The T2 law has also been assumed to apply trasted with phonon models where anhar-
to shear viscosity, and agreement was monicities and/or interactions with defects
found in some supercooled liquids in a cer- result in localization due to short phonon
tain range above Tg (Bassler, 1987). Below lifetimes (Buchenau, 1989).
Tg, sA is assumed to be fixed by setting
T= Tg in Eq. 11-41 which results in Arrhe-
nius behavior of the temperature depen- 11.3 Typical Examples
dence (Richert and Bassler, 1990). and Recent Applications
At very low temperatures, activated
hopping over the barriers of the distribu- The examples discussed below include
tion, Eq. 11-37, becomes negligible. How- different experimental techniques applied
ever, the low-energy tail should contain to supercooled liquids, namely, simple
isolated double-well potentials with suffi- non-associated organic liquids (see Sec.
ciently low barriers allowing for tunneling 11.3.1) and polymeric liquids, especially
processes. Thus, the concept of energy molten polystyrene (see Sec. 11.3.2). In Sec-
landscapes is closely related to the descrip- tion 11.3.3, relaxation studies of the glassy
tion provided by the two-level system state (i.e., below the glass transition tem-
(TLS) theory for low-temperature anoma- perature Tg) are reported. Here, different
lies in amorphous solids (Phillips, 1987). phenomena are addressed by the experi-
This has been confirmed quantitatively ments.
for the orientational glass of KBr1 _x (CN)X
where a jS process with a Gaussian barrier 11.3.1 Simple Liquids
height distribution was associated with
180° jumps of CN groups by dielectric re- 11.3.1.1 a Process
laxation experiments. Model calculations The drastic change of the NMR line
yielded ~O.35% of CN groups tunneling shape as the reorientational correlation
through low-energy barriers, thus account- time of a supercooled liquid passes through
11.3 Typical Examples and Recent Applications 599

the NMR time window (10~5 > T > 10" 7 s) Tj in S . « %


is shown in Fig. 11-5. Tricresyl phosphate [ 2H NMR
was measured by 3 1 P NMR (Rossler, 101 r
1989), and 2.9% deuterated hexamethyl
benzene (HMB) dissolved in phthalic acid 10° r
di-n-butylester (PDB) by 2 H NMR (Bor- /
•N-1 - ^
ner and Rossler, to be published). A typical 10"' r
chemical-shift spectrum is found for tri- r >k #f
cresyl phosphate at low temperatures, 10 - 2
whereas at higher temperatures the spec- o-terphenyl
trum collapses to a narrow single line. Sim- 10 - 3 • % ^ f f l

ilar behavior is found for HMB in PDB; -4 o


10 =- : o
however, the characteristic Pake spectrum : o
°o
is found at low temperatures correspond- - 5 Tg"1
10 — @

1 , 1-.
ing to the two transitions of a nucleus with I
" > 1 !
* 11 , 1 , 1 , 1 ,
spin 1 = 1. 2.5 3.0 3.5 4.0 4.5 5.0 5.5
1/T in 1O'3K"1
Figure 11-6. 2 H NMR spin-lattice relaxation times
(7^) and spin-spin relaxation times (T2) of o-terphenyl:
31
P NMR
T; at 2n 15 MHz (El); Tx at 2TT 33 MHz (x); T, (#)
222
and T 2 (O)at 2n 55 MHz.

At temperatures higher than those of the


line-shape changes, measurements of Tt
4-
K
241

243
and T2 provide information on the dynam-
ics, whereas at lower temperatures mainly
three pulse techniques in connection with
40 20 0
kHz
-20 -40
measurements of Tt may be applied. 2 H
2
spin-lattice relaxation times (T±) and spin-
HNMR
spin relaxation times (T2) as a function of
188 reciprocal temperature are given in Fig.
11-6 for the system o-terphenyl (Dries
etal., 1988). Tx passes through an asym-
metric minimum, whereas T2 decreases
continuously. At temperatures below the
Tx minimum, a shoulder appears for the Tx
data. At even lower temperatures (i.e., be-
low jTg) another relaxation process with
a much weaker temperature dependence
takes over, indicating almost rigid mole-
0
cules in the glassy state.
kHz
Figure 11-5. NMR line shapes in the supercooled re-
In order to extract correlation times
gion: neat tricresyl phosphate (top); 2.9% HMB-d18 from T± and T2 data, the spectral density is
in phthalic acid di-n-butyl ester (bottom). approximated by a Cole-Davidson (CD)
600 11 Organic Glasses and Polymers

distribution function yielding obtained by Lindsey and Patterson (1980)


in a numerical comparison of both distri-
J(co) = sin (/?CD arctan (co TO) • butions is used. For <T> > 1 0 ~ 7 S , there is
(11-44) no straightforward analysis of T2 (Dries
et al., 1988), and T± yields correlation times
considerably below the values obtained for
where TO characterizes the cut-off time of the a process from other experiments. This
the CD distribution. The distribution pa- indicates the influence of a )S process, dis-
rameter PCD is the only free-fit parameter cussed further in Section 11.3.1.2.
because the coupling constant C in Eq. The analysis of the spin-alignment data
11-8 is determined from the low tempera- yields the correct correlation times for the
ture width of the powder spectrum. The a process (Fig. 11-7) and in addition pro-
mean correlation times <T> for o-terphenyl vides information on the type of slow
are drawn in Fig. 11-7. Below 10 ~ 6 s, T± molecular reorientation close to Tg. Al-
and T2 yield the same correlation time, and though the analysis of the spin-alignment
a temperature-independent width parame- results by Eq. 11-15 is rather complex
ter j8CD = 0.50 is found. This corresponds (Dries etal., 1988; Erratum, 1989; Diehl
to /? = 0.63 of a Kohlrausch-Williams- etal., 1990), reorientations by only small
Watts (KWW) distribution if the relation angular step rotational diffusion can clear-
- 0.97 jSCD + 0.144, ly be excluded, and some distribution of
larger jump angles is in concordance with
for 0.2 S £CD ^ 0-6 (11-45) the experimental results.
For tricresyl phosphate the condition
cocs TX <§ 1 is more easily reached because of
Igd in s)
the smaller width of the powder spectrum
0
oc process ; a' which is governed by the chemical-shift
anisotropy. Thus, the rotational correla-
n
tion function can be obtained directly by
e*ir B process analyzing Eq. 11-16 in the time domain
(Rossler, 1989, 1990 a). In Fig. 11-8 the de-
cay curves are shown in a presentation
suited to demonstrate the stretched expo-
nential behavior. Straight lines with tem-
perature-independent slopes /?KWW are
found. These results demonstrate nicely the
o-terphenyl scaling property of the correlation func-
tion: a shift of the time scale leads to a
-12 master plot for all temperatures. From
2.4 2.8 3.2 3.6 4.0 4.4 4.8 these decay curves a mean correlation time
1/T in 1O"3K"1 <T> = r KWW r(l//? KWW )//? KWW is defined,
Figure 11-7. Correlation times of o-terphenyl from 7^ where F represents the gamma function
( • ) , T2 (O), spin alignment (2H NMR) ( • ) , dielectric (Lindsay and Patterson, 1980). The corre-
relaxation (+), dynamic Kerr effect ( x ) (Beevers
etal., 1976), light scattering (©) (Fytas et al., 1981)
lation times, together with those given by a
and dielectric relaxation, /? process (#) (Johari and CD analysis, are shown in Fig. 11-9. Now,
Goldstein, 1970), dashed line: guide for the eye. ten orders of magnitude are covered by
11.3 Typical Examples and Recent Applications 601

lg[-lnFA(t)]

tricresyl phosphate
31
PNMR
T/K 226 225 223 221 220 219 217 215

Figure 11-8. 31 P stimulated


echo decays of tricresyl
phosphate demonstrating
stretched exponential scal-
ing law behavior.
lg (t in s)

correlation times provided by NMR meth- relaxation (Johari and Goldstein, 1970;
ods. The corresponding exponents j8KWW Beevers et al., 1977), by the dynamic Kerr
from the stimulated echo and the 7\ and T2 effect (Beevers et al., 1977), and by photon
analysis are 0.55 and 0.60, respectively. In- correlation spectroscopy (Fytas et al.,
cluded in Fig. 11-9 are the NMR correla- 1981). The correlation times are obtained
tion times for toluene-d3 and toluene-d5 directly from the maximum of the dielectric
for comparison, where the correlation loss curve, and X'^{co) is analyzed as a
times are extracted from T1 and T2 only function of temperature. The maximum
(Rossler and Sillescu, 1984). frequency fm is related to the correlation
o-Terphenyl and tricresyl phosphate time by T = 1/(2 n fm). In the case of photon
have also been investigated by dielectric correlation spectroscopy, the correlation

Igd in s)
0 * tricresyl phosphate
a process
-2

-4 # B process
Figure 11-9. Correlation times of
tricresyl phosphate from Tx ( • ) ,
-6 T2 (O), stimulated echo <•) at 2TT
toluene
121 MHz, and from dielectric re-
laxation (+) and dynamic Kerr ef-
fect (x) (Beevers et al., 1976).
Dashed line: guide for the eye.
-10 Correlation times of toluene from
7; and T2 at 2n 55 MHz: toluene-
-12 d 3 (O), toluene-d5 (#).
3.0 4.0 5.0 6.0 7.0
3 1
1/T in 1O" K"
602 11 Organic Glasses and Polymers

function of depolarized scattering can be crossover to Debye relaxation in the fluid


fitted by a KWW function revealing a region (Grimditch and Torrel, 1989). The
slight temperature dependence of the expo- j8KWW values reported for the different sys-
nent j8KWW. Similar behavior is found for tems are compiled in Table 11-2. Correla-
the correlation function of polarized light tion times of the first and second Legendre
scattering. A mean correlation time is de- polynomial as given by dielectric relax-
fined by the integral of the correlation ation and the other relaxation methods,
functions. A similar analysis is carried out respectively, are similar in favoring a rota-
for the non-exponential Kerr effect rise and tional jump process. This is emphasized by
decay functions. Here, the /?Kww exponent Beevers et al. (1977).
also shows some temperature dependence. Besides viscosity and correlation time,
Correlation times from these methods are the translational diffusion coefficient, D, is
included in Figs. 11-7 and 11-9. Qualita- another transport coefficient that reveals
tively, the different correlation times show information on the dynamics of a liquid.
the same non-Arrhenius temperature de- However, the very slow diffusion in the su-
pendence. However, some scatter for the percooled region is not accessible by most
different data is found; in particular, dielec- standard methods. Diffusion coefficients of
tric and dynamic Kerr effect correlation dye molecules in organic liquids have re-
times for o-terphenyl are systematically cently become available through applica-
shorter than those from light scattering. In tion of a holographic grating technique
the case of tricresyl phosphate, some dis- (forced Rayleigh scattering, see Sec. 11.2.3.3)
crepancies are found for both the NMR (Eichler et al., 1986; Sillescu and Ehlich,
correlation time and the Kerr effect corre- 1990). The diffusion of dye molecules can
lation times for intermediate temperatures. be studied at low concentrations of ap-
The high temperature coefficient of the proximately 0.1%. The results for a thio-
correlation times in the supercooled region phene indigo derivative, namely, 2,2'-
might give rise to some experimental un- bis(4,4'-dimethylthiolan-3-one) (TTI), dis-
certainties when comparing correlation solved in polystyrene, 1,3,5-tri-a-naphthyl
times provided by different methods. benzene, o-terphenyl, and l,l-bis(4-meth-
In summary, the reorientational correla- oxyphenyl)cyclohexane (BMC) are pre-
tion function is described by a KWW func- sented in Fig. 11-10. For comparison, we
tion at least for correlation times longer have included the inverse viscosity (Laugh-
than 10 ~ 9 s, which clearly exhibits the fea- lin and Uhlmann, 1972) and the self-dif-
tures of a scaling law. For T < 1 0 ~ 9 S , fusion data of o-terphenyl (McCall et al.,
T± = T2 and the relaxation data are not sen- 1969).
sitive to the non-exponential character of Again, typical non-Arrhenius behavior
the correlation function. Thus, NMR tech- is observed. It is apparent that the experi-
niques are not able to probe a possible mental D values bend over to an Arrhenius

Table 11-2. £ K W W as reported by different relaxation methods.

NMR Kerr effect Dielectric Light scattering

o-terphenyl 0.63 0.56-0.71 0.67-0.69 0.54-0.61


tricresyl phosphate 0.55-0.60 0.70-0.88 0.73-0.77
11.3 Typical Examples and Recent Applications 603

1
in cm 2 s~ 1 _ 4" in (Pas)"1
Figure 11-10. Reduced Arrhenius
plot of tracer diffusion data (Eh-
lich and Sillescu, 1990; Lohfink
et al., 1991) and self-diffusion data:
tracer diffusion (O) and self diffu-
sion (0) (McCall et al., 1969) in
o-terphenyl; tracer diffusion (El)
10 in 1,3,5-tri-a-naphthyl benzene,
tracer diffusion (A) in BMC;
10 tracer diffusion (0) in polysty-
rene; inverse viscosity of o-ter-
phenyl (solid line) (Laughlin and
-16
10 Uhlmann, 1972). Dashed line:
guide for the eye.
0.70 0.80 0.90 1.00
Tg/T

behavior with lower apparent activation in the corresponding VFT equation. The
energy at a temperature close to Tg. Here, temperature-independent coupling param-
the glassy state is reached, and the system eter £ has been introduced in a free-volume
is trapped in a state which is unstable with treatment of polymer liquids (Fujita, 1971;
respect to the supercooled liquid; however, Vrentas et al., 1985) in order to account for
it is kinetically blocked. Tempering the ma- motional decoupling of D and rj. Typically,
trix leads to a further decrease of D. Com- a range of 0.8-0.9 is found for £ unless
parison of high- and low-molecular-weight further decoupling is provided by internal
matrices in Fig. 11-10 shows that tracer dif- matrix motions (Ehlich and Sillescu, 1990).
fusion in a polymer is characterized by a Eq. 11-46 implies that Docrj~^ which is at
higher diffusion coefficient near Tg, but variance with the classical Stokes-Einstein
similar slopes are observed. This behavior relation unless £ — 1. The Stokes-Einstein
is in contrast to viscosity behavior, where relation for translational diffusion and the
a smaller slope is found for the polymer corresponding Debye eqation for rota-
liquids in the Arrhenius plot near Tg (cf. tional diffusion can be formulated as
Fig. 11-2). Hence, some degree of decou-
pling is observed if the temperature depen- -kBT/(fri)
dence of the diffusion coefficient is com- (11-47)
vrj/(kBT)
pared with that of the matrix viscosity rj
(Fig. 11-10). The VFT equation can be ap- where / is proportional to the size and v to
plied in the form the volume of a molecule dissolved in a
liquid of viscosity r\. Both equations are
D(T)=Doexp(-fB/(r-TJ) (11-46)
well established for the fluid region. Hence,
The parameters B and T^ are identical some crossover from £ = 1 to £ < 1 has to
with those provided by the analysis of the be observed as the temperature is lowered.
viscosity data of the matrix assuming £ = 1 In particular, the following relations may
604 11 Organic Glasses and Polymers

in Pa V(D^)inPa" 1 cm -2
Figure 11-11. Test of the Stokes-
Einstein relations (see Eq. 11-48):
71 (D), light scattering ( • ) (Ma
et al., 1988) and tracer diffusion
( • ) in 1,3,5-tri-a-naphthyl ben-
zene; T2 (O), tracer diffusion (#),
and self diffusion (0) (McCall
et al., 1969) in o-terphenyl; electri-
cal conductivity (O) in 0.4 KNO 3
0.6 Ca(NO 3 ) 2 (Howell et al., 1974;
Bose et al., 1970); electrical con-
ductivity (A) (Angell et al., 1969)
and dielectric relaxation ( • )
(Rhodes et al., 1966) of
10 r 0.38 KNO 3 0.62Ca(NO3)2.
Dashed line: guide for the eye.
.5 0.6 0.7 0.8 0.9 1.0
T g /T

be checked (Rossler, 1990 c): ficient in accordance with the hydrody-


namic equations is found, but a negative
T/TJccl/T fluid regime coefficient is revealed at low temperatures.
It has been known for a long time from
>0 (11-48 a) studies of supercooled ionic liquids that a
8(1/T)
decoupling of correlation times from elec-
viscous regime tric conductivity and other correlation
times occurs (Moynihan et al., 1971; An-
<0 (11-48 b) gell, 1990). A comparably high conductiv-
6(1/T) ity is observed near Tg. This phenomenon
A similar relation holds for the transla- might have the same origin as the decou-
tional diffusion if we set T = r trans oc 1/D. pling found in supercooled organic liquids.
In Fig. 11-11 reorientational correlation For the system xKNO 3 (l - x)Ca(NO 3 ) 2 ,
times of 1,3,5-tri-a-naphthyl benzene (Fu- the corresponding ratios T/TJ are included
jara, 1990) and o-terphenyl, as given by in Fig. 11-13 (Rhodes et al., 1966; Angell
T± and T2, respectively, as well as by de- et al., 1969; Bose et al., 1970; Howell et al.,
polarized light scattering (Ma et al., 1988), 1974). Again, a crossover is observed at
are used to plot T/TJ as a function of comparable reduced temperatures. The
the reduced temperature Tg/T. In addition, degree of decoupling is much higher. The
1/(D rj), as given by forced Rayleigh scatter- Stokes-Einstein relation does not even
ing of TTI (see above) as a dye molecule hold at the highest temperatures. Accord-
and by self-diffusion data, is included. In ingly, the crossover is less sharp.
fact, although some scatter shows up in the In summary, indications are given which
data, a crossover in the temperature coeffi- demonstrate a breakdown of the Stokes-
cient can clearly be identified. For high Einstein relation at some temperature be-
temperatures a positive temperature coef- tween Tm and 71. A change in the diffusion
11.3 Typical Examples and Recent Applications 605

mechanism occurs. In view of predictions Different methods yield rather different


of the mode-coupling theory, this cross- mean correlation times for this complex
over might be related with traces of a dy- process. Nevertheless, a two step correla-
namic phase transition at a temperature tion function appears in the supercooled
Tc. For T>TC, correlation times provided region, which at least shows up in dielectric
by different methods as well as the transla- and NMR experiments. Since the NMR
tional diffusion coefficient show approxi- line shape is not altered by the /? process, it
mately the same temperature dependence may be related to slow low-amplitude li-
as that of viscosity, whereas below Tc some brations. It is worthwhile to emphasize
degree of decoupling is observed, which that the /? process does not always show
is different in different systems (Rossler, the same temperature dependence as the
1990 c). high-temperature end of the a process. At
least for simple organic liquids, a and /?
processes merge within the supercooled re-
11.3.1.2 p Process
gion, and the bifurcation is close to the
Correlation times derived from 2\ mea- temperature Tc given by the power-law
surements in the low-temperature region analysis of the viscosity data and also by
are consistently shorter than those of the a the failure of the Stokes-Einstein descrip-
process. This is clearly seen in Figs. 11-7 tion (see Fig. 11-2 and Fig. 11-11). Hence, it
and 11-9. The only additional process dis- might be related to traces of the predicted
cussed for simple liquids is the /? process as dynamic phase transition. However, the
reported, e.g., by dielectric relaxation (Mc- crossover predicted by the mode-coupling
Grum et al., 1967; Johari and Goldstein, theory refers to a much faster process. Be-
1970, 1971; Williams and Watts, 1971), fore discussing this difference, we shall re-
where an additional small maximum at port some recent results which substanti-
high frequencies is observed for X^(co). The ate predictions from the mode-coupling
corresponding dielectric relaxation times theory.
for o-terphenyl are also plotted in Fig. The first indications for a critical tem-
11-7. Obviously, the apparent activation perature above Tg have been reported
energies are different. However, extrapo- by neutron-scattering experiments; an
lating the data to higher temperatures anomaly of the Debye-Waller factor, / q ,
shows the relaxation times of the /? process determined from elastic scattering (see Sec.
intersecting those of the a process at the 11.2.4.3), is observed. / q drops significantly
same temperature. Here, the correlation within a narrow temperature range. An ad-
times are of the order of 10~ 7 s and the ditional softening appears which starts al-
reduced temperature is T r /T^0.85. It is ready below Tg and increases its amplitude
believed that the CD distribution is not as the temperature is raised. This is not
appropriate for analyzing Tx data at tem- caused by the a relaxation but due to some
peratures where the /? process predomi- very fast process. In the frame of the mode-
nates, and a different analysis leads to dif- coupling theory, such a process yields a
ferent mean correlation times, perhaps correlation loss for the density-density cor-
closer to those from dielectric relaxation. relation function and shifts the plateau / q
On the other hand, the dielectric loss max- of the a process to lower values. Because of
imum is very broad, inferring formally a some similarities with the conventional /J
broad distribution of correlation times. process, it has also been called a jS process.
606 11 Organic Glasses and Polymers

o. - A &--A... . A
"•MM
n finc ( q )

-. 5 •
\
Figure 11-12. Debye-Waller
-
factor, fmc (q), determined
from neutron scattering in
A o-terphenyl at q = 1.39 A" 1 .
-1.0- (See text for explanation
Tc of solid triangles.) (Bartsch
i i 1, et al, 1989).
100 200 300
T in K

In Fig. 11-12, the logarithm of the De- butadiene (Frick and Richter, 1989). It is
bye-Waller factor is shown as a function of rather remarkable that Tc values obtained
temperature (Bartsch et al., 1989). The fit from neutron scattering, from a power-law
included is provided by predictions of the fit of viscosity, and from the breakdown of
theory. For the additional drop of the De- Stokes-Einstein relations are in agreement
bye-Waller factor, the theory yields (see to within a few degrees, as demonstrated in
Sec. 11.2.4.3) Figs. 11-11 and 11-12.
(11-49) The mode-coupling theory in its present
from accounts for only part of the dynam-
; + O(T) T>TC ics and makes no predictions about the
dynamics of the a process below Tc. In par-
Hence, a discontinuity of / q is predicted at ticular, no singularity of the viscosity is
a temperature Tc, whereas for T^TC the observed at Tc. Only the highest curvature
typical behavior of solids is observed, shows up in the data. The assumption that
namely, In / q oc — T. At temperatures above activated-hopping processes govern the
Tc, quasielastic neutron scattering can be slow dynamics below Tc leads to a smear-
analyzed in terms of a two-step function ing out of the dynamic phase transition
where the long-time behavior is attributed anticipated in the idealized form of the the-
to the a process, and the short-time portion ory. However, traces of the transition
(t ^ 10 ~1X s) can be separated and is repre- should survive in real supercooled liquids,
sented by the solid triangles in Fig. 11-12. and judging from the experiments, Tc lies
No indications of the conventional /? well above Tg.
process are seen. Apparently, it has The question has been raised whether
merged with the a process at T>TG. The the fast (I process observed by neutron-
discontinuity of fq at Tc has also been ob- scattering experiments is related to the
served in coherent neutron scattering of slow P process reported by NMR and
deuterated o-terphenyl (Petry et al., 1991) dielectric relaxation. At a first glance, the
and is indicated in neutron-scattering re- corresponding time scales are completely
sults obtained in supercooled 0.6 KNO 3 • different. Typical times for the fast p pro-
0.4Ca(NO 3 ) 2 (Mezei, 1989) and in poly- cess are of the order of 10" 13 -10"" 11 s,
11.3 Typical Examples and Recent Applications 607

whereas for the same temperatures, dielec- lation times were found to be significantly
tric and NMR correlation times are in shorter than those characterizing PS seg-
range oflO~ 2 -10~ 7 s. However, there are ment motion, which also indicates decou-
indications (Rossler and Schnauss, 1990) pling from the a process.
that the slow and fast ft processes have the The various NMR techniques described
same origin and can be understood within in Sec. 11.2.3.5 have been extensively ap-
the framework of mode-coupling theory. It plied to the segmental motion in chain-
should be noted that activated "hopping" deuterated PS-d3 and phenyl-group-
processes that account for the finite shear deuterated PS-d5 (Lindner et al., 1981;
viscosity at T< Tc (Fig. 11-11) are also re- Rossler et al., 1985; Wefing et al., 1988;
lated to the /? process (Gotze and Sjogren, Kaufmann et al., 1990; Pschorn et al.,
1987; Sjogren, 1990). Finally, we mention 1990). The results can be summarized as
that the fast process can be related with a follows: At temperatures above Tg, chain
softening of the low-frequency phonons, as reorientation via small angular steps can
discussed by Buchenau (1989). be clearly identified in the shapes of
deuteron ID- and 2D-spectra and fitted by
a rotational diffusion model allowing for
11.3.2 Polymeric Liquids
a distribution of correlation times. The
The dynamic behavior of polymeric liq- width of the distribution - as seen by C- 2 H
uids above the glass transition was already reorientation of PS-d3 chains - increases
discussed in Section 11.2.2, where we noted from about 1 decade at T>T g + 50K to
that the connectivity along the chain places about 5 decades a few K above Tg. This is
polymer glass formers between inorganic different from the results of other relax-
networks (window glass) and supercooled ation techniques which detect fluctuations
van der Waals liquids (Fig. 11-2). This is of larger volume elements (Patterson,
also true for the transition from Arrhenius 1983). Nevertheless, the mean rotational
behavior at low viscosities to the VFT be- correlation time detected by 2 H NMR has
havior close to Tg where the characteristic the temperature dependence as mechanical
temperature Tc has been identified in relaxation. This is shown in Fig. 11-13
polybutadiene by neutron scattering (Frick where the NMR results are fitted by a
and Richter, 1989), but the changes are less WLF equation with almost the same
pronounced than in o-terphenyl (Bartsch parameters as obtained for viscoelastic be-
et al., 1989). The chain connectivity also havior. Thus, local chain dynamics must be
results in large density (free-volume) fluctu- closely linked to the collective dynamics of
ations due to the problem of reconciling the a process. It is remarkable that reorien-
the random coil shape with the dense pack- tation by small angular steps predominates
ing of the chains. As a consequence, the in PS, whereas larger angular rotational
motion of low-molecular-weight additives jumps are seen in supercooled o-terphenyl
is less coupled to matrix motion in polymer (see above). Although we cannot exclude
glasses than it is in monomer glasses, as the additional occurrence of rare rota-
was shown in Fig. 11-10 for translational tional jumps in PS, we have to conclude
diffusion of probe molecules. The rota- that motion in different glass formers can
tional motion was studied by 2 H NMR of indeed differ on a local scale.
deuterated toluene added to polystyrene Due to the faster time window of Tx
(PS) (Rossler, 1987). The rotational corre- measurements, which are most sensitive at
608 11 Organic Glasses and Polymers

T I IK]
KI '9
650 UP A30 £20 £10 Z.00 390 380 J370 360
1-10

Figure 11-13. Average rota-


tional correlation times TC
for C - 2 H bond reorienta-
tion in chain-deuterated
polystyrene, determined
from 2D-spectra (O), solid
echo spectra (O), broad
line spectra (•), and spin-
lattice relaxation times
(A,A).(C l g =15.9,
C2g = 49.9, see Eq. 11-21
1-10 and Pschorn et al, 1991).
2.7

the Larmor frequency, the correlation ered. Thus, the remaining dynamics of the
times extracted from Tt data are related to glassy state is determined by vibrational
the /? process. This parallels our findings in and electronic excitations only. Due to the
supercooled o-terphenyl (compare Figs. absence of periodicity, Bloch states can not
11-7 and 11-13). It should be noted, how- be introduced in order to simplify the theo-
ever, that T± provides little information on retical treatment. As a consequence, the
the type of molecular motion. We expect density of states is smeared out. For non-
that the amplitude of the /? process de- metallic solids, observables such as heat
creases on approaching Tg from above. capacity and thermal conductivity are de-
This is not properly taken into account in termined by the phonon spectrum, where
the conventional analysis of Tx data and in amorphous solids pronounced peculiar-
may imply large errors in the correlation ities show up at low temperatures, i.e., be-
times shown for the /? process in Figs. 11-7 low 10 K. These properties are attributed
and 11-13. to low-frequency modes which are mod-
eled by assuming two-level systems. A re-
view is given by Phillips (1987). At present,
11.3.3 The Glassy State
it is not clear whether these two-level sys-
The glassy state of simple organic sys- tems also account for properties of amor-
tems is characterized by the absence of phous solids above 10 K.
large-scale motion. Because of the struc- Regarding NMR studies, only a few ex-
tural arrest, the liquid-like short-range or- periments have been reported on the glassy
der is frozen. The dielectric absorption state. In most cases inorganic glasses have
maximum attributed to the /? process de- been studied. It is a common feature that
creases and is finally lost in the experimen- the spin-lattice relaxation is faster than the
tal background as the temperature is low- corresponding relaxation in the crystalline
11.3 Typical Examples and Recent Applications 609

solid. At low temperatures (T<100K), the glass, the guest molecules probe a dis-
power-law behavior characterized by Tx oc tribution of activation energies g (E), Here,
T~y(y = 1.1-1.5) is usually observed and the concept of a distribution of correlation
can be related to the two-level system (TLS) times is well suited to account for the guest
theory (Szeftel and Alloul, 1978; Balzer- dynamics, as will be demonstrated. Al-
Jollenbeck et al., 1988). At temperatures though 2 H NMR is not sensitive to spa-
closer to Tg, activated processes lead to tial heterogeneities, the corresponding mo-
further reduction of T±. In spin 1/2 sys- tional non-uniformities should be observ-
tems, the mechanism of spin diffusion able in an NMR experiment.
causes a common spin temperature, and it Again, absence of spin diffusion leads to
then becomes difficult to identify the pro- a non-averaged spin-lattice relaxation.
cesses determining the experimental T± Further results are provided by 2 H NMR
(Miiller-Warmuth and Eckert, 1982). Spin line shape studies. Hence, we believe that
diffusion plays a minor role in 2 H NMR structural information may be obtained by
(/ = 1) where non-exponential spin-lattice studying the dynamics of small, mobile
relaxation was found for several organic probes in disordered systems (Jansen-
glasses. Interestingly, the spin relaxation Glaw et al., 1989; Rossler et al., 1989 a).
function becomes exponential at about In Fig. 11-14, highly non-exponential
20 K above Tg, where Tx becomes larger spin-lattice relaxation curves are shown for
than the structural relaxation time (a pro- two systems, namely, benzene-d6 in a liq-
cess). Thus, non-exponential 2 H spin-lat- uid crystal side chain polysiloxane (LCPS)
tice relaxation can be looked upon as a (Rossler et al., 1991) and adamantane-d 16
signature of the glassy state, and it contains in phthalic acid di-n-butyl ester (PDB)
information on the spatial heterogeneity (Rossler et al., unpublished data). The
frozen within the glass (Schnauss et al., shapes of the curves can be understood in
1990). terms of a superposition of exponentials
The problem of long relaxation times for
Tx in solid glasses can be circumvented by
= [M0-M(t)]/M0
using deuterated guest molecules, which (11-50)
are characterized by fast intrinsic rota-
tional motion in a protonated glassy ma- where /(T x ) is a distribution of spin-lattice
trix. The molecular rotation, e.g., C6-rota- relaxation times. It is now assumed that
tion in benzene, persists also in the glassy each individual 7\ is related with a rota-
state (Miiller-Warmuth and Otte, 1979). tional correlation time of the deuterated
In contrast to investigations of the pure probe molecule at one particular site by
matrix, a well-known relaxation mecha- applying the Bloembergen-Purcell-Pound
nism, namely, the molecular reorientation (BPP) equation (see Eq. 11-8)
around the symmetry axis, simplifies the
interpretation, resulting in comparatively T 4l
fast relaxation. The rotational correlation + K)T) 2 +
1 + (2COOT)
times T of the individual guest molecules
reflect the local structure. In particular, the Since / ( 7 \ ) can extend over many de-
activation energy E depends on the local cades from the high-temperature branch
arrangements of the molecules. According (co0 r <g 1, T± oc T~ *) to the low-temperature
to a distribution of local environments in branch (COOT ^>1, 7\OCT) of Eq. 11-51, it is
610 11 Organic Glasses and Polymers

H EBEBBBEEB fflEBEBfflEBffleiBfflESBHlBmai


a 20 K OQ S3 ffl

• 32 *°0D \
l O ' 1 r~ o 49
• ^ ^ 7 O •

a n
I 60
O % 03
o 69 ^ O

88 T O O

96 V no
D

• 105 " O o°
• 156 ^ . •
v v o
-2 ,,,1 i i # l A ,,„•• , ^ ,n 1 ,
10 t 1 M M l i

3 2 1 1
A1I1I

2
10~ 10" 10" 10° 10 10
t in s
<D(t) 1

Figure 11-14. Non-expo-


nential 2H NMR spin-lat-
tice relaxation. 10.0% ben-
zene-d6 in a liquid crystal
polysiloxane (top); 4.1%
adamantane-d16 in phthalic
acid di-n-butyl ester (bot-
tom).
10"1 101 102
•,-2
10" 10°
t in s

not surprising that rather unusual shapes Arrhenius temperature dependence for % is
result (Fig. 11-14) which allow for the de- assumed for the molecular probe reorien-
termination of the distribution of correla- tation, where
tion times G(lnt) corresponding to / ( T J .
r = zoexp(E/RT) (11-52)
In particular, NMR relaxation is sensitive
to asymmetric G (In T) (Rossler et al., The width of G (In T) is found to be propor-
1989 b). A detailed analysis of the curves tional to 1/T, a behavior completely differ-
shown in Fig. 11-14 (Rossler et al., 1989 a; ent from features of a scaling law, discussed
Rossler et al., 1990 b) has revealed that the for the dynamics of the a process and often
distribution of correlation times G(lnt) described by a distribution of correlation
has a temperature dependence which re- times (see Sec. 11.2.1). Since g(E) reflects
sults in a temperature-independent distri- the probe environment of many different
bution of activation energies g(E) if an sites, it should provide an excellent picture
11.3 Typical Examples and Recent Applications 611

of the energy landscape (see Sec. 11.2.4.4)


within a glass. Furthermore, studying the
reorientation of mobile guest molecules in
a glass may be useful for checking conse-
quences of the energy landscape models,
which are also applied to explain the tem-
perature dependence of the dynamics
above Tg (see Sec. 11.2.4.4).
The relaxation can be fitted by a Gaus-
sian distribution in the high-temperature 10" 3 10" 2 10"1 10° 101 102 10
region. However, at low temperatures the
linear portion of the double logarithmic
icr q(E) Exponential
plot can only be accounted for by assum- \ distribution
ing that g (E) is asymmetric with its maxi-
mum on the low E side. From model calcu- 10"
lations shown in Fig. 11-15 it is seen that
the power-law behavior observed at low
temperatures is in agreement with g (E) oc 10"
ocexp[ — (Eo — E)/e], whereas Gaussian E \^051^\90K
distributions provide $ (t) curves with only - I/SKUX
positive curvature not in agreement with
10 10" 10" 10u 101
Fig. 11-14 (Taupitz et al, 1990). Unraveling t in s
the exact shape of g (E) is difficult, due to
Figure 11-15. Simulated spin-lattice relaxation for a
the stringent requirement that allows only Gaussian distribution (top); an exponential distribu-
one g (E) to fit all relaxation curves over a tion of activation energy (bottom).
wide temperature range. In particular, the
role of spin diffusion, which leads back to
a more exponential relaxation and is rec- molecules in the limit of slow rotation
ognized by a bending off of the relaxation ( T > 1 0 ~ 5 S ) . In the intermediate tempera-
for t ^ 10 s (see Fig. 11-14) has to be incor- ture range, the line shapes can be described
porated in the relaxation theory. However, by a superposition of only two sub-spectra
an exponential E distribution with some corresponding to molecules in the limit of
Gaussian broadening yields a fair interpo- fast and slow reorientation with tempera-
lation of the relaxation data over a large ture-dependent fractions. No contribution
temperature range (Rossler et al., 1990 b, from intermediate exchange spectra is
1991). observed where the correlation time is of
Information on g (E) is also povided by the order of the reciprocal spectral width.
line shape analysis of the deuterated guest These results confirm the existence of a
molecules. Fig. 11-16 shows 2 H NMR very broad distribution of correlation
spectra of benzene in LCPS (Rossler et al., times. The spectra have to be compared
1990 a). A motional-averaged Pake spec- with those in Fig. 11-5, where no such two-
trum is found at high temperatures accord- phase spectra are observed for the slowing
ing to fast rotating molecules (T < 10" 7 s), down of the a process. Hence, a compara-
whereas at low temperatures a broader tively uniform motional process governs
spectrum is found corresponding to the a process above Tg in contrast to the
612 11 Organic Glasses and Polymers

150 100 50 0 -50 -100 -150 150 100 50 0 -50 -100 -150
kHz kHz

Figure 11-16. 2 H NMR line shapes of 10.0% benzene-d6 in a liquid crystal polysiloxane (bottom, left) and
corresponding simulations (bottom, right).

dynamics of mobile guest molecules below change spectrum (Rossler et al., 1990 a)
Tg. We should mention that similar spectra
have been reported for gas hydrates by / (Q), T) = Itast M 7 G (In T) d In T +
Ripmeester and co-workers (Davidson and (11-53)
Ripmeester, 1984). The disorder of the + / sIOW M J G(lnT)dlnz
cage is reflected by the dynamics of mobile lnt*

guests. It is apparent from the example of Fig.


The spectra can be explained by a distri- 11-16 that the distribution of correlation
bution of correlation times which passes times G(lni) can be determined by mea-
through the NMR spectral window as the suring the weight factor W(T) given by the
temperature is lowered. It can be shown first integral in Eq. 11-53, where the second
that in the case of a broad distribution the integral is i — W(T). It has also been
solid echo spectrum is given by the shown that the distribution of activation
weighted sum of the fast and the slow ex- energies, g(E) is equal to (d/dT) W(T) up
11.3 Typical Examples and Recent Applications 613

g(E)
to a constant factor / = R In (T*/TO)> which
is 133 Jmol" 1 K " 1 if one assumes T* = /-x P D B
= 10~ 5 s and TO = 1 0 ~ 1 2 S , where T* is
roughly the inverse width of the powder
0.02 LCPS//
x\ \PDB
spectrum I(co) (Rossler etal., 1990 a). The V \ \> \\
* \
factor / relates the E scale with the T 0.01
scale used for evaluating the experimental
weight factor W{T\ see Fig. 11-17. (This T i i
10 15 20
scale should not be confused with the en- E in kJmol'1
ergy scale E/R often used in the literature.) Figure 11-17. Activation energy distribution g(E) in
In Fig. 11-17, the E distributions obtained different glasses as given by 2 H NMR lineshape anal-
by analyzing the 2 H NMR line shapes of ysis. Solid line: benzene, dashed line: HMB as probes;
the two probe molecules in some monomer PS: polystyrene; LCPS: liquid crystal side chain
and polymer glasses are shown (Rossler polysiloxane; PDB: phthalic acid di-n-butyl ester.
et al., 1990 a). For all systems, the shape of
g(E) is asymmetric. The main difference
among the systems is the position of the method yields information on the first co-
most probable activation energy E p . For ordination shell of a given guest molecule.
benzene as guest molecule, g(E) is shifted In favorable cases guest concentrations of
to lower activation energies compared to 2% are sufficient to provide a reasonable
HMB. This reflects the smaller molecular signal-to-noise ratio.
size and mass of benzene relative to HMB. We should mention that distributions of
Comparing high and low-molecular-weight correlation times have also been observed
matrices for the same guest molecule, one for side group motion in polymers
finds that £ p is lower for the high-molecu- (Schmidt etal., 1985; Wehrle etal., 1988).
lar-weight matrix, indicating a higher de- The distributions found are less broad as
gree of local free volume in the polymer compared to those reported here. Large
systems. For HMB in PDB with the intramolecular contributions to the rota-
highest £ p , the asymmetric character of the tional potential have to be expected for
distribution is almost lost. such internal motions which result in a
Both NMR methods yield comparable high mean activation energy and less sensi-
results; asymmetric distribution functions tivity to the disorder of the environment.
determine the dynamics of mobile guest Broad distributions of the equilibrium
molecules in glassy systems. A Gauss dis- constants of isolated bistable dye mole-
tribution, as often discussed for the glassy cules inbedded in glassy solids have also
state, does not fully describe the experi- been reported by 15 N NMR (B. Wehrle
mental results. The method is well suited to et al., 1987). On the other hand, the asym-
characterize disordered systems; the local metric distribution functions are similar to
packing of the molecules is probed. Differ- distribution functions found by Frauen-
ent types of disordered systems may be in- felder (1984) for the recombination kinetics
vestigated and a relation to mechanical of CO in proteins. This supports the as-
properties of a matrix may be attempted. sumption that a single protein resembles a
Although a quantitative correlation be- glassy state. The distribution revealed by
tween structural and motional properties optical hole-burning experiments is also
is not yet known, we think that this asymmetric with Ep on the low E side
614 11 Organic Glasses and Polymers

(Kohler and Friedrich, 1987). A distribu- pears completely above Tg. The tempera-
tion g(E)ocl/y/E is observed which is ex- ture dependence of the fraction of the liq-
plained within the framework of the two- uid-like molecules is plotted in Fig. 11-19.
level system theory. Clearly, there is fast molecular motion in
Two-phase spectra are also observed the mixed PS-toluene glasses well below Tg
when deuterated low-molecular-weight as determined by DSC. The temperature
additives in polymers are investigated by interval for a coexistence of liquid-like and
2
H NMR. Fig. 11-18 shows typical spectra solid-like molecules becomes narrower as
for 3% HMB in polymethylmethacrylate more toluene is added, and the thermal Tg
(PMMA) indicating that in addition to C 6 - lowered. Apparently, the mixed system be-
rotational jumps of HMB, isotropic reori- comes a rigid glass at the glass transition of
entation is observed in the polymer glass the additive, Tg = 117K. This is also ob-
(Borner and Rossler, to be published). Sim- served for HMB motion in PMMA, where
ilar spectra are observed in the system Tg of HMB should be around 260 K if we
toluene-polystyrene (Rossler et al., 1985 apply the rule of thumb T g =0.6T m with
and Rossler 1987). On top of the broad Tm = 439K. In Fig. 11-18 the two-phase
Pake spectrum a narrow line is observed behavior of HMB starts above 280 K and
representing liquid-like molecules. Its rela- extends to temperatures above the thermal
tive intensity increases as the temperature T g =378K of neat PMMA. Of course,
is raised. The solid-like spectrum disap- HMB motion is never slower than that of
PMMA; however, the rigid Pake spectrum
is already obtained for relatively short cor-
relation times T ^ 10 ~5 s.
It is tempting to perform the same anal-
ysis as described above. Consequently, the
NMR behavior would be explained in
terms of a distribution of correlation times
related with a distribution of activation en-
ergies for liquid-like motion in the rigid
polymer matrix (Rossler etal., 1990 a).
Rigid polymer molecules have been con-
firmed by investigating the matrix of
polystyrene itself. According to Fig. 11-19
the distribution of activation energies
should become narrower if more toluene is
added to polystyrene, and a correspond-
ingly greater intensity from intermediate
spectra should appear where the correla-
tion time is of the order of the reciprocal
spectral width. However, the opposite be-
havior is observed. Hence, the precondi-
tion of line shape analysis, namely the pres-
ence of an activated process which governs
Figure 11-18. Spectra of 3.0% HMB-d 18 in PMMA the slowing down of the molecular motion,
demonstrating two-phase spectra. is not given for the isotropic motion in
11.4 References 615

W(T)

Figure 11-19. Fraction of


liquid-like spectra as a
3% HMB function of temperature for
in PMMA the systems toluene/poly-
styrene and HMB/PMMA.
Concentration in mass per-
0.0 - cent.
120 160 200 240 280 320 360 400
T in K

these mixed systems. We find instead that 11.4 References


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12 Optical Properties of Glasses
Marvin J. Weber

Lawrence Livermore National Laboratory, University of California,


Livermore, CA, U.S.A.

List of Symbols and Abbreviations 620


12.1 Introduction 622
12.2 Fundamental Optical Phenomena 622
12.2.1 Absorption 623
12.2.2 Refraction 625
12.2.3 Reflection 627
12.2.4 Scattering 629
12.2.5 Photoelastic Properties 630
12.2.6 Thermal-Optical Properties 631
12.2.7 Magneto-Optical Properties 632
12.2.8 Nonlinear Optical Properties 634
12.2.9 Luminescence and Stimulated Emission 637
12.2.10 Optical Damage 639
12.3 Optical Glasses 639
12.3.1 Classification and Designation 639
12.3.2 Transmission 641
12.3.3 Refractive Index and Dispersion 642
12.3.4 Thermal Properties 644
12.3.5 Mechanical Properties 646
12.3.6 Chemical Durability 647
12.3.7 Quality and Forms 648
12.4 Special Glasses 649
12.4.1 Abnormal Dispersion Glass 649
12.4.2 Gradient Index Glass . . . . 649
12.4.3 Mirror Substrate Glass . 650
12.4.4 Optical Filter Glass 651
12.4.5 Nonlinear Glass 652
12.4.6 Laser Glass 654
12.4.7 Faraday Rotator Glass 657
12.4.8 Acoustooptic Glass 658
12.4.9 Radiation Detection Glass 659
12.4.10 Radiation Shielding Glass 660
12.4.11 Photosensitive Glass 661
12.5 Future 661
12.6 Acknowledgements 662
12.7 References 662

Materials Science and Technology


Copyright © WILEY-VCH Verlag GmbH & Co KGaA. All rights reserved.
620 12 Optical Properties of Glasses

List of Symbols and Abbreviations

B bulk modulus
B Kerr constant
c velocity of light in vacuum
c elastic stiffness constant
a
C
P
specific heat at constant pressure
e electron charge
E electric field
E Young's modulus
energy gap
f oscillator strength
F force constant
9 Lande g factor
G modulus of rigidity
h Planck's constant
H magnetic field
I intensity
J angular momentum quantum number
Kc fracture toughness
K stress-optical coefficient
kB Boltzmann's constant
k extinction coefficient
I length
m electron mass
M figure of merit
n, n* index of refraction, complex index of refraction
n0 linear index of refraction
n2 nonlinear index of refraction coefficient
OD optical density
P elastic-optic constant
P(co) polarization
P, acoustic power
P*y partial dispersion
P thermo-optic coefficient
P pressure
q piezo-optic constant
Q thermo-optic coefficient
r reflectivity
R reflection factor
Landau-Placzek ratio
RT thermochemical figure of merit
S optical path length
T temperature
V Verdet constant
List of Symbols and Abbreviations 621

w thermo-optic coefficient
V velocity
longitudinal sound velocity

a coefficient of thermal expansion


a linear absorption coefficient
aB Brillouin loss coefficient
as scattering loss coefficient
P Bohr magneton
P cubic coefficient of thermal expansion
P two-photon absorption coefficient
y damping factor
y linewidth
s stress
8 dielectric constant
complex dielectric constant
permittivity
flux
oB Bragg angle
Brewster angle
X susceptibility
X thermal conductivity
I wavelength
\i Poisson's ratio
fi reduced mass
V Abbe number
V frequency
Q density
G stress
CO angular frequency
Faraday rotation angle
0L magnetic linear birefringence
magnetic linear dichroism
ll/F Faraday ellipticity

AO acousto-optic glass
ESCA electron spectroscopy for chemical analysis
FR Faraday rotator glass
GRIN gradient index
LG laser glass
MCD magnetic circular dichroism
622 12 Optical Properties of Glasses

12.1 Introduction and forms (from disks measured in meters


to fibers measured in microns), and for a
Of the properties of glass, none com- multitude of special properties (linear, non-
bines science, technology, and aesthetics to linear, electrooptic, magnetooptic, acous-
the extent exhibited by optical properties. tooptic, etc.). Over one hundred and fifty
Glass has enabled mankind to observe na- years ago Michael Faraday (1830) in his
ture from the minuscule to the vastness of Bakerian lecture noted that "Perfect as is
space, yet understanding its linear and the manufacture of glass for all ordinary
nonlinear optical behavior and their de- purposes, and extensive the scale upon
pendence on glass structure and composi- which its production is carried on, yet
tion remains a scientific challenge. Techno- there is scarcely any artificial substance in
logically, the benefits of glass transparency which it is so difficult to unite what is re-
range from simple windows for buildings quired to satisfy the wants of science." To
to optical fibers for ultra-long-distance the glass technologist of today, his com-
communications. And the beauty of glass - ments are still apropos.
its clarity, color, and art forms - is one of In this chapter we begin with a brief re-
the most appealing features of its optical view of fundamental optical phenomena
properties. and properties characteristic of optical
Optical glass epitomizes an engineered glasses. Oxide glasses are by far the most
material (Stokowski, 1987). In contrast to a advanced of the optical glasses and their
crystal which has a specific chemical com- properties are discussed in detail. These
position, glass has a variable chemical glasses were developed mainly for the visi-
composition (Kreidl, 1983). This composi- ble portion of the spectrum, but present
tional versatility has been exploited to tai- science and technology require materials
lor glasses to achieve an optimal compro- with optical properties covering a wider
mise of properties for specific applications. spectral range than can be satisfied by ox-
Hundreds of optical glasses now exist with ide glasses. Hence considerable current re-
extremely well characterized and repro- search and development are devoted to
ducible properties for numerous optical non-oxide glasses. A number of the optical
components and systems. These include properties of these glasses are covered in
glasses for passive applications such as the earlier chapters in this volume on ha-
lenses, windows, prisms, and substrates, lide and chalcogenide glasses. Here we em-
and for active applications such as laser phasize the characteristics of oxide glasses
sources and magnetooptic and acoustoop- but also present data for other glasses to
tic modulators. display the range of physical properties
Today, optics encompasses not only the available. We conclude with descriptions of
visible spectral region but extends from the a number of glasses having special optical
vacuum ultraviolet through the mid-infra- properties for special applications.
red. Optical glasses of high quality are
available for use throughout this spectral
range. 12.2 Fundamental Optical
Compared to window glass, optical glass Phenomena
is distinguished by demands for quality
(high homogeneity, transparency, and the The interaction of light with a solid can
absence of imperfections), for varied sizes be specified by various optical response
12.2 Fundamental Optical Phenomena 623

functions. To describe the amplitude and isotropic on a macroscopic scale and does
phase of the response, these functions are not exhibit sharp spectral features charac-
generally frequency-dependent complex teristic of crystalline materials. This simpli-
quantities. The complex dielectric constant fies the treatment of most optical properties.
£*, for example, relates the amplitude of an
optical electric field E of frequency co to the
12.2.1 Absorption
polarization wave P(co) induced in the ma-
terial. It is related to the complex index of Optical glass absorbs strongly in the in-
refraction /i* (co) by s* (co) = /i*2 (co). The in- frared and the ultraviolet spectral regions.
dex of refraction, in turn, can be related to The former is associated with the interac-
the amplitude and phase of the reflectivity. tion of light and molecular vibrations giv-
For each of these complex quantities the ing rise to multiphonon absorption pro-
real and imaginary components are related cesses; the latter is associated with elec-
by Kramers-Kronig integral equations tronic transitions between the valence
(Kittel, 1976). Thus if one of the compo- band and the conduction band or exciton
nents is known over a sufficiently large fre- levels. The absorption spectrum for a soda-
quency range, the other component can be lime-silicate glass (Bagley et al., 1976)
obtained from an integral transform. Be- shown in Fig. 12-1 illustrates the region of
cause glass is a disordered medium, it is transparency and of strong infrared (IR)

Wavelength (nm)
12398 1240 124
10 8
Visible

Infrared l • i Ultrai/iolet w

6
10

104 /

A
i

1
S10 2
o
"5
8
.1
fr o
O

\J
10- 2

10" 4
0.01 0.10 1.0 10 100
Energy (eV)

Figure 12-1. Absorption spectrum of a soda-lime-silicate glass [see Bagley et al. (1976)].
624 12 Optical Properties of Glasses

and ultraviolet (UV) absorption typical of edge occurs at longer wavelengths for
an optical glass. The positions of both the multi-component silicate glasses than for
long- and short-wavelength absorption simple fused silica. From photoelectron
edges depend on the glass composition and spectra it is possible to distinguish between
can be varied by the choice of glass net- bridging and non-bridging oxygen atoms
work former and network modifier ions. and, in the case of phosphate glasses, dou-
The region of transparency is shifted into ble-bonded oxygen atoms (Bruckner et al,
the mid-infrared for chalcogenide glasses 1980). Studies of silica, alkali silicate, and
and into the ultraviolet for fluoride glasses. aluminosilicate glasses show a clear shift of
Oxide glasses typically have a broad trans- the non-bridging oxygen 1 s line corre-
mission window in the visible and near in- sponding to progressively lower bonding
frared; fluoride-containing glasses can energies in the series Li-Na-K-Rb-Cs. This,
have a more extended range of transpar- in turn, shifts the UV absorption edge to
ency. longer wavelengths (Smith and Cohen,
The intensity / of light transmitted 1963).
through a sample of length / is given by the The long-wavelength absorption edge in
Lambert-Beer law as solids arises from multiphonon excitation
of overtone and combination bands of fun-
= Io exp( — a I (12-1) damental vibrational modes and can also
where J o is the incident intensity and a is be fitted to an exponential dependence on
the absorption coefficient. As evident from energy similar to Eq. (12-2) of the form
Fig. 12-1, the range of absorption coeffi- (Bendow, 1973, 1977)
cients for glass over the entire spectrum
covers many orders of magnitude, from
106 cm" 1 in the UV to less than 1(T 4 cm" 1 (12-3)
in the near IR for ultrapure glass. where N(co) = [exp (h co/kB T) — 1] ~ x , coo is
The fundamental absorption edge at an average optical phonon frequency, and
short wavelengths in Fig. 12-1 can be de- C is a material constant characterizing
scribed by an absorption coefficient the vibrational anharmonicity. The highest
<xl]y(co) = frequency vibrations in glass are usually
associated with the network former, such
= a0exp{-G[Eg(T)-hco]/kBT} (12-2)
as the silicon-oxygen SiO4 tetrahedron.
where ao, a and the temperature-depen- The frequency varies with the strength of
dent energy gap Eg are fitting parameters the force constant F and inversely with the
independent of the frequency co. This em- reduced mass fi = m1rn2/(m1 + m2) of the
pirical relation, known as Urbach's rule component ions and is found empirically
(Urbach, 1953), has been well verified ex- to obey the Szigeti equation (Szigeti, 1950)
perimentally (see, for example, Mohler and
Thomas, 1980). The UV absorption edges co = (F/n)1/2/2nc (12-4)
of many different glasses and the depen- Thus with respect to silicate glasses the IR
dence of the edge on composition have absorption moves to long wavelengths for
been reviewed by Sigel (1977). In oxide germanate or tellurite glasses or for heavy
glasses the excitation of non-bridging ox- metal (Zr, Hf) fluoride glasses due to the
ides requires less energy than the excitation changes in bond strength and reduced mass.
of bridging oxygens, thus the absorption Similarly, the absorption edge moves to
12.2 Fundamental Optical Phenomena 625

longer wavelengths for chalcogenide glasses In vacuum the propagation velocity is the
in the series As-S<As-Se<As-Te. same for all wavelengths, but in a transmit-
The extremely low absorption in the re- ting medium the velocity and refractive in-
gion between the UV and IR absorption dex vary with wavelength. Using a classical
edges in Fig. 12-1 is obtained only in ultra- oscillator model, the refractive index due
pure glasses. Absorption in this region is to absorption of a system of N atoms per
dominated by the presence of trace unit volume is described by
(< parts per million) iron and other transi- Ne
tion or post-transition group impurities in /; (12-6)
/r -1 = JflSn co2 — co2
the raw materials, by color centers due to
vacancies or electron traps, and by higher- where e0 is the electric permittivity, / is a
order harmonics of the glass network vibra- dimensionless oscillator strength, and the
tions. Water is frequently present in glasses summation is over all oscillators of fre-
in the form of OH ~ groups. This gives rise quency ojj and linewidth y^ contributing to
to a strong fundamental absorption near the absorption (Born and Wolf, 1980). Sep-
3 pm and other weaker overtone and com- arating Eq. (12-6) into its real and imagi-
bination absorption bands throughout the nary parts yields
near infrared (Bartholomew, 1982). Glasses
melted in platinum may also incorporate /JK-M2)
ionic platinum which has an absorption
band extending into the visible. and (12-7)
For most optical glasses, an absorption
coefficient of <10~ 2 cm~ 1 in the wave- (12-8)
msn
length region of interest is sufficient. For
laser glasses, absorption due to impurities Figure 12-2 illustrates the general wave-
is usually kept to less than 10~ 3 cm~ 1 at length dispersion of the refractive index for
the lasing wavelength. In comparison, for a simple case where X± and X2 are the wave-
ultralow-loss glass fibers for optical com- lengths of two effective oscillators corre-
munications (see Chapter 15), losses of less sponding to the ultraviolet and infrared
than 1 dB/km have been achieved in the absorption bands, respectively.
near infrared corresponding to an absorp- In regions far removed from absorption,
tion coefficient of ~10~ 6 cm~ 1 . wherefc^O,Eq. (12-7) reduces to

12.2.2 Refraction (12-9)


men
The index of refraction n for monochro- The wavelength dependence of the refrac-
matic radiation is the ratio of the velocity tive index in this case is frequently ex-
of light in vacuum to the velocity of light in pressed by the Sellmeier relationship
the medium, that is, n — c/v. For an ab-
m 4 22
sorbing dielectric medium, the index of re- 2
n (A)-l=Z^rr (12-10)
fraction at wavelength X is complex and
given by
where Aj and Xj are the effective strength
n* = n-ik (12-5) and mean wavelength of the jth absorption
where the extinction coefficient k is related band and the summation is over all infra-
to the absorption coefficient by k = a X/4 n. red and ultraviolet bands. The static dielec-
626 12 Optical Properties of Glasses

•Ultraviolet -j Visible | - Infrared-

>

/
*1/

Wavelength •

Figure 12-2. Schematic dispersion curve for an optical glass. Dashed portions correspond to regions of strong
absorption.

trie constant 8 of the material is equal to n2, where ne is the number of valence electrons
where n is given by Eq. (12-9) for co = 0 per anion (usually ne = 8), Z a is the anion
(* = oo). valence (2 for oxides, 1 for fluorides), and
Other simplified models involving more iVA is the anion number density. The nor-
physically meaningful phenomenological malized oscillator strength / for crystals
parameters can be used to describe the and glasses is unaffected by disorder. This
wavelength dependence of n. A two-param- indicates that the bond lengths remain es-
eter Sellmeier expression for the electronic sentially unaltered and illustrates the in-
contribution and a single-parameter sensitivity of bond-dependent optical
asymptotic expression for the lattice con- properties to the absence of long-range or-
tribution of the form der. This is consistent with a picture of a
glass as a loosely-packed version of a crys-
'<-l = EdE0/(E2-h2co2)- tal in which no significant bonding changes
-Ef/h2co2 (12-11) occur within the basic molecular unit (SiO4,
PO 4 , BO 3 , etc.). Ed is also nearly indepen-
where Eo is an average electronic energy dent of £ 0 . The lattice energy El in Eq.
gap, Ed is the electron oscillator strength or (12-11) is ~0.1 eV and in the short wave-
dispersion energy, and El is the lattice os- length regime its contribution is negligible.
cillator strength fits refractive index data In the simple formalism of Eq. (12-11),
satisfactorily for a wide range of crystalline EQ and Ed represent weighted averages of
and amorphous materials (Wemple, 1973, the absorption band energies and oscilla-
1977). Eo scales with the fundamental en- tor strengths. For selected optical glasses
ergy gap and is a strong function of bond (n values ranging from 1.46 to 1.81),
length d, that is, Eoccd~s, where 2 < s < 3 . changes in n correlate with changes in the
The macroscopic oscillator strength Ed is band gap energy Eo (DiDomenico, 1972).
related to the cation coordination number, There is little change in Ed with com-
anion valency, and ionicity by position. For most binary, ternary, and
more complex lanthanide silicate glasses,
Ed=fncZa(NAd3) (12-12) £ d ^ 1 5 e V ± 1 0 % (Wemple, 1973). Larger
12.2 Fundamental Optical Phenomena 627

values of Ed for lanthanide and mixed ox- component z. The b{ vary within a given
ide glasses are attributed to changes of co- glass former and for different formers.
ordination number. Over the region where this simple linear
relationship has validity, if sufficient mea-
surements are made to determine the bi
Compositional Dependence; Additivity accurately, Eq. (12-13) provides a valuable
method for selecting and adjusting glass
Physical properties of solids may be di- compositions to obtain desired property
vided into two groups: (1) structure sensi- values (Volf, 1988). An early and classic
tive - those dependent on long-range order example of this approach is the work of
and only weakly dependent on composi- Winkelmann and Schott (1894) on glass
tion, and (2) bond sensitive - those depen- density. For large compositional variations,
dent on the nature, local arrangement, and Eq. (12-13) can be extended to include non-
interactions of neighboring constituent linear terms (Huff and Call, 1973).
ions but not dependent on long-range The refraction and dispersion of glasses
structural order. Examples of structure- can be expressed by additivity relations of
sensitive properties are thermal and electri- the form in Eq. (12-13) (Huggins and Sun,
cal conductivity, fracture characteristics 1943; Goldstein and Sun, 1979). This is a
such as breaking strength and yield point, useful procedure for finding approximate
acoustic attenuation, and dielectric, ferro- values of the refractive index and disper-
magnetic and other losses. These proper- sion of a glass from its chemical composi-
ties can differ greatly for crystalline versus tion. Morey (1954) cites many experimen-
amorphous solids. Bond-sensitive proper- tal investigations of refractive index versus
ties such as thermal expansion, specific composition.
heat, specific volume, elastic and photo- Glass properties such as density and re-
elastic coefficients, band gap, and refractive fractive index have also been expressed in
index depend strongly on composition; terms of the bridging oxygen to non-bridg-
however the values of these properties for ing oxygen ratio derived from ESCA stud-
crystalline and amorphous solids exhibit ies (Jen and Kalinowski, 1980). This ratio
only small differences. has direct implications for glass structure
Structure-insensitive properties of glass and therefore is more physically meaning-
can, within limits, be represented by re- ful than simple glass composition.
garding the material as a simple mixture of
components each of which contributes in-
dependently to the overall effect. Therefore 12.2.3 Reflection
a glass property P can be described by an When a flux of light $ traversing a
additive relation of the form medium of refractive index nf is incident on
a glass of index n, it is partially reflected
'=a+ btxt (12-13) and partially refracted as shown in Fig.
12-3. By Snell's laws, 9r1 = 91 on reflection
where a is a constant dependent on some and n sin 62 = n'sind1 on refraction (Born
other property or procedure, N is the num- and Wolf, 1980). The amount of light re-
ber of constituents, xt is the weight or mole flected is a function of the angle of inci-
fraction of each component, and the bt are dence. For light incident from a less dense
experimentally determined factors for each to a more dense medium, the reflectivity
628 12 Optical Properties of Glasses

° incident

nf

transmitted

Figure 12-3. Reflection, refraction, and transmission of light at material boundaries (n' < n).

becomes very large as 61 approaches graz- laws) is complex, especially near an ab-
ing incidence. If n>n\ 62<0l and light is sorption band (Born and Wolf, 1980). The
refracted toward the normal. If n! > n, at a index of refraction and the absorption co-
critical angle determined by sin 6C = n/ri, efficient of a material can be derived from
light is totally reflected. reflectivity data integrated over a broad
Light becomes polarized due to reflec- range of wavelengths beyond the IR and
tion, refraction, absorption, and scattering. UV absorption edges using a Kramers-
At Brewster angle 9V, given by ri/n = tan 6p, Kronig analysis (Powell and Spicer, 1970).
only the component of light polarized per- The fraction of light reflected by a glass
pendicular to the plane of incidence is re- in air (nf«1) for normal incidence is given
flected and the intensity is plane polarized; by the Fresnel reflectivity
at other angles of incidence the reflected
light has mixed polarization. If the glass
surface is oriented at Brewster's angle with
respect to the direction of propagation of a In the transparent region where k w 0, this
plane-polarized beam, light is propagated reduces to r = 4% for a glass of refractive
through the glass with no reflective losses. index 7? = 1.5. The fraction of light trans-
The dependence of the reflectivity on mitted when multiple reflections at both
wavelength and angle of incidence (Fresnel entrance and exit surfaces are considered is
12.2 Fundamental Optical Phenomena 629

given by the reflection factor glass begins to be visible for centers


> lOnm in size. For large numbers of cen-
2n ters of dimensions ~100nm, glass appears
R- (12-15)
cloudy. For high densities of centers hav-
For high-index glasses, Fresnel reflective ing dimensions >1000nm, glass is usually
losses become very large. opaque.
In addition to spectral reflection de- Colloidal particles (crystals) that diffract
picted by Fig. 12-3, the transmitted flux light - the Tyndall effect - also contribute
may also be reduced by diffuse reflection to light scattering. The color of the scat-
from rough or irregular entrance and exit tered light changes with the size of the col-
surfaces and imperfections in the interior loidal particles. This particle size property
of the glass. is used to obtain optimum color character-
istics, for example, in gold ruby glass.
The spectrum of intrinsically scattered
12.2.4 Scattering
light consists of an unshifted central Ray-
The flux transmitted in Fig. 12-3 is re- leigh line and frequency-shifted Brillouin
duced from the incident flux by a combina- lines, the theoretical and experimental as-
tion of losses due to absorption, reflection, pects of which are reviewed by Schroeder
and scattering. Scattering of light in glass (1977). The ratio of the intensities of the
may be due to extrinsic causes or it may be central component to the total Brillouin
intrinsic in nature. The former include dis- components is given by the Landau-
crete scattering centers such as bubbles, in- Placzek ratio RhP. The scattering loss coef-
clusions, impurities or flaws introduced ficient as at wavelength X and temperature
during production. The latter includes T is given by
Rayleigh scattering caused by stationary
(12-16)
density, temperature, and compositional
fluctuations, and Brillouin scattering where
caused by propagating fluctuations in the
8TI 3 kBT n8p212
dielectric constant. Spontaneous and stim- (12-17)
ulated Raman and Brillouin scattering in- QV\
volve optic and acoustic phonons and non- In Eq. (12-17), p12 is the longitudinal elas-
linear optical processes (Shen, 1984). tooptic constant (see Sec. 12.2.5), and vl is
Scattering processes may also be distin- the longitudinal sound velocity (Pinnow
guished by the size and absorptivity of the et al., 1973). A similar expression applies to
active centers (Van de Hulst, 1957). Ray- Rayleigh scattering where the temperature
leigh scattering is caused by scattering cen- T is now the fictive temperature Tf at
ters that are small compared to the wave- which density fluctuations are frozen in
length of light and exhibits a characteristic (near the glass transition temperature Tg).
A~4 dependence on wavelength. As the Light scattering losses in single-compo-
particle size increases, scattering occurs in- nent glasses such as SiO2 are small and
creasingly in the forward direction and ex- limited by microscopic density fluctuations
hibits a l " 2 dependence (Rayleigh-Gan associated with the random molecular
scattering). Mie scattering occurs when the structure. Losses in multi-component
scattering centers have a size comparable glasses and mixtures are generally larger
to the wavelength of light. Scattering in because of additional concentration fluctu-
630 12 Optical Properties of Glasses

ations. Compositional studies of scattering Corresponding relations involving elas-


losses show, for example, that for simple tic-optic constants p (Pockels coefficients)
binary alkali silicate glasses, density fluctu- describe changes in refractive index and
ations decrease with decreasing molecular the state of strain in the glass. The p's and
weight of the alkali oxide. Thus glasses g's are related by
composed of low-atomic-number cations
Pn = (12-19 a)
have reduced scattering losses. Since
Tf > T, Rayleigh scattering is greater than and
Brillouin scattering. For single-component
P12 = Cn «i2 + cii(«n +«i2> (12-19b)
glasses, RLP~ 20.
Scattering losses in optical fibers (Chap. where the c's are elastic stiffness constants.
15), where ultralow losses are important, Also, p 4 4 = (p 11 ~p 12 )/2.
have been investigated extensively. For Photoelastic constants have been mea-
these materials, scattering is the major loss sured for many optical glasses (Schaefer,
mechanism when absorption is success- 1953; Waxier, 1971) and studied as a func-
fully reduced. For most bulk optical and tion of glass composition. The dependence
laser glasses, losses due to extrinsic imper- of the elastic-optic coefficients (measured
fections and impurity absorptions are usu- from Brillouin line shifts) on composition
ally larger than intrinsic scattering losses. for binary and ternary silicate glasses have
been correlated with the degree of ion
12.2.5 Photoelastic Properties overlap and covalent bonding as the
amount of alkali oxide in the base glass
While glass is normally considered to be was varied (Schroeder, 1980).
an isotropic material, it becomes birefrin-
gent under stress. Photoelastic properties
describe the effects of elastic deformation Stress-Optical Coefficient
on the refractive index; these result in dis- Mechanical stress, either developed in-
tortions of the optical wavefront. The ternally during production, applied exter-
piezo-optic and elasto-optic coefficients nally, or as a consequence of fluctuating
determine the effects of stress and strain, temperature, changes the refractive index.
respectively. In general a material may The resulting change in optical path length
possess 36 independent piezo-optic or elas- S for a sample of length / caused by stress
to-optic constants, but because glass is iso- birefringence is
tropic, there are only two independent co-
efficients for each. AS = Anl = Kla (12-20)
The change in refractive index An caused where, from Eq. (12-18), the stress-optical
by a change in stress o for light polarized coefficient K is defined by
parallel or perpendicular to the line of
stress is given by
K = Y(<h2-«n) (12-21)
n3
An = Anl]-An1= — (q11-q12)a (12-18)
Pockels (1903) was the first person to study
where the g's are the piezo-optic constants the stress-optical effect, including the vari-
and ^44 = ^ii — ^i2- The change in refrac- ations of K with PbO content in a lead
tive index for uniform hydrostatic pressure silicate glass. K was found to decrease with
P i s An = n3(q11+q12)P/2. increasing PbO content, was zero at
12.2 Fundamental Optical Phenomena 631

«75wt.%, and became negative at higher fects. At a given wavelength, the change in
PbO concentrations. refractive index resulting from the temper-
Several studies have been made to re- ature-dependent shift in absorption and
duce the stress-optical coefficients of oxide thermal expansion is given by
and oxyfluoride glasses (Tashiro, 1956;
dn/dT = dn/dT -0Q dn/dg (12-23)
Galant, 1979) with the result that to reduce
K the glass composition should contain where dn/dT is the change in refractive in-
strongly polarizable cations (e.g., Cs + , Tl + , dex at constant density Q and /? is the cubic
Ba 2+ , Pb 2 + , La 3+ ) and weakly polarizable expansion coefficient. Because both dn/dT
anions (F~). Additivity relations have been and dn/dg are always positive, dn/dT can
applied (Nissle and Babcock, 1973) which be either positive or negative. By adjusting
are useful for estimating K for contiguous the glass composition so that the change
fields in the glass compositional space. in path length change due to thermal ex-
Partial stress-optical coefficients have been pansion is compensated by a negative
tabulated for alkali, alkaline earth, and value of dn/d7^ the thermo-optic coeffi-
other oxide components in silicate and cient can be positive, negative or zero
phosphate glasses (Shchavelev et al., 1978). (Shchavelev and Babkina, 1970).
The birefringence varies with both tem- Pump-induced optical distortions in
perature and wavelength. The wavelength laser rods affect both radially and tangen-
dispersion of K over a large wavelength tially polarized light propagating along the
range can be fitted using an empirical ex- axis. For a rod of radius r0 at a tempera-
pression involving ultraviolet and infrared ture To, refractive index fluctuations for
absorption frequencies (Sinka, 1978). light polarized parallel or perpendicular to
the radius are
12.2.6 Thermal-Optical Properties dnr(r) = (P + Q/2) To [1 - (r/r0)2] (12-24 a)
Partial absorption of intense light and
traversing a glass or, in the case of laser 6n& (r) = (P- 2/2) To [1 - (r/r0)2] (12-24 b)
glass, optical pumping lead to the forma-
tion of temperature gradients and stress in where the two additional thermo-optic co-
the glass. Thermally-induced optical dis- efficients P and Q are defined by
tortions in laser materials have been the dn n3aE
subject of many theoretical and experimen- L + 3<?12) (12-25)
dT 4(1-^
tal studies (see Quelle, 1966; Riedel and
Baldwin, 1967). The optical path length of and
light passing through a glass varies with
temperature owing to thermal expansion (12-26)
and to changes in the refractive index and 4(1-/ 2(1-A*)
is given by The coefficient P can be positive or nega-
tive. Studies (Shchavelev et al., 1976) of sil-
dS/dT = (n - 1 ) a + dn/dT = W (12-22) icate, phosphate and fluorophosphate
glasses show that P can range from approx-
where a is the linear coefficient of thermal imately 40x 10" 1K'1 to - 2 5 x l O ~ 7 K - 1 .
expansion and W is one of three coeffi- Since E and \x in Eq. (12-26) are positive,
cients used to define the thermo-optic ef- the sign of Q is generally determined by the
632 12 Optical Properties of Glasses

stress-optical coefficient K. As discussed in magnetization vector is perpendicular to


Sec. 12.2.5.1, by compositional variations the light propagation vector, measurable
K, and hence Q, can be made equal to zero optical quantities are
for some glasses. 271
All coefficients and moduli that enter (12-29)
into W9 P and Q are, in varying degrees,
dependent on the glass composition and and
the temperature. In principle, with the
proper combination of glass properties, no (12-30)
optical distortions would appear in the
presence of a nonuniform temperature dis-
tribution. Even if this ideal athermal glass where @L is the magnetic linear birefrin-
is not achieved, thermo-optic distortions in gence (also called the Voigt or Cotton-
optical glass can be reduced by composi- Mouton effect) and \/JL is the magnetic linear
tional tailoring. dichroism.
The four quantities <9F, \j/F, 0 L , i/fL are
12.2.7 Magneto-Optical Properties usually measured in transmission experi-
ments. Although Faraday rotation occurs
Optical rotation occurs in a medium
in both nonabsorbing and absorbing re-
when the refractive indices n+ and n_ for
gions, magnetic circular dichroism occurs
right and left circularly-polarized light are
only in absorbing regions. In regions of
unequal. The microscopic origin of mag-
strong absorption, reflection measure-
netic optical rotation is the inequality that
ments are possible using magnetization
is created by the splitting of the ground or
Kerr effects (Sec. 12.2.8). The real and
excited-state energy levels due to an ap-
imaginary parts of the off-diagonal dielec-
plied magnetic field or magnetization.
tric tensor elements are again related by
Magneto-optical effects are described by
a Kramers-Kronig transform. Therefore
the dielectric tensor elements (Zeiger and
Faraday rotation can be calculated from
Pratt, 1973). When the magnetic vector is
magnetic circular dichroism measure-
parallel to the light propagation vector,
ments. Measurements of Faraday rotation
measurable optical qualities are
and magnetic circular dichroism in the
vicinity of absorption yield information
(12-27) about ground and excited states of para-
and magnetic ions and about intra- and inter-
71
band transitions (Buckingham and Ste-
(12-28) phens, 1966).
For the Faraday effect the rotation of
where <9F is the angle of Faraday rotation the plane of polarization of light is given by
(also called magnetic optical rotation and
0F = VlHs (12-31)
magnetic circular birefringence) and \j/¥ is
the Faraday ellipticity or the magnetic cir- where H is the strength of the applied field,
cular dichroism (MCD). The sense of rota- £ is a unit vector in the direction of light
tion is positive if the rotation is in the di- propagation, and the constant of propor-
rection of the positive current in the coil tionality V is the Verdet constant. In terms
that produces the magnetic field. When the of the electric susceptibility x for right and
12.2 Fundamental Optical Phenomena 633

left circularly-polarized light, Becquerel (1897) is

eX dn
(12-32) V = (12-35)
dia 2
2 m c dX
This expression holds for most materials if
The term in brackets in Eq. (12-32) is the a multiplicative factor y, the magneto-optic
local field correction derived from the anomaly, is introduced (Serber, 1932). This
Lorentz-Lorenz model. For a system of N factor varies with the nature of the bonding
atoms per unit volume, the susceptibilities in the material and ranges from near unity
are given by the Kramers-Heisenberg dis- for predominantly ionic bonding to 0.28
persion relation (Zeiger and Pratt, 1973) for strongly covalently bonded diamond.
Generally, the larger the refractive index
Qa
of a material, the larger the diamagnetic
(Ea-Eb) (12-33) Verdet constant; however, a better correla-
tion is obtained if V is plotted as a function
where the summation is over transitions of the Abbe number (Cole, 1950). Plots of
between all ground states a and excited V for similar glasses as a function of other
states b (E^>kB T). The transitions are partial dispersions also yield satisfactory
weighted by the Boltzmann factor Qa. Al- predictions of Verdet constants at a given
though Eq. (12-33) involves electric-dipole wavelength.
transition matrix elements, it can be gener- Because of the wavelength dependence
alized to include all types of transitions. of the dispersion dn/dX and the magneto-
Combining Eqs. (12-32) and (12-33) the optic anomaly y, Fdia increases as the wave-
quantum mechanical expression for Fara- length approaches the fundamental ab-
day rotation is sorption edge. The frequency dependence
of the diamagnetic term derived from the
ACD2N [>2 + 2)2~|
quantum mechanical expression in Eq.
(12-34) has the form
exp(-hcoa/kBT)
Zexp(-ftcofl/feBTV
where C (a, b) is a function of the transition
a,b 0) —CO a,b moments between the ground state and ex-
cited states. The Verdet constant of dia-
where coa is the ground state splitting, co is magnetic materials exhibits only a small
the light frequency, coab is the frequency temperature dependence and in the long-
difference of the ground and excited states, wavelength limit (X^>Xab) varies as 1/X2.
and X and Y are components of the elec- When paramagnetic ions are present in
tric-dipole moment. The frequency wa is a material, their contribution to the Fara-
dependent on the magnetic field. Therefore day rotation is given by Eq. (12-34), where
in the small-field limit where ® F depends now N is the number of paramagnetic ions
linearly on if, the Verdet constant is a func- and coab is the frequency of electronic tran-
tion of co, T9 and n. sitions of the ions. Magnetic optical rota-
The classical formula for the Verdet con- tion occurs for ions from various transition
stant of diamagnetic materials derived by metal groups, ions of the iron transition
634 12 Optical Properties of Glasses

group and lanthanide series being the most frequency co can be expressed by the power
thoroughly studied (Buckingham and Ste- series
phens, 1966). The paramagnetic Verdet con-
stant is given
<}1)(co)E{(o) +
C(a,b) E(coi)E(co2)
V =
para
3ch kBT a,b
(12-37) E((D1)E(co2)E(co3) (12-38)
where g is the Lande factor, J is the total
where the complex dielectric susceptibilities
angular momentum quantum number of
X(n) are tensors of rank (rc + 1) and are re-
the ground state, and p is the Bohr magne-
lated to the microscopic (electronic and
ton. In the long wavelength limit, Fpara
nuclear) structure of the material (Bloem-
again varies as I/A2 and, except for ex-
bergen, 1965; Shen, 1984). Classical or lin-
tremely low temperatures, is inversely pro-
ear optics is concerned with the first-order
portional to temperature.
term x(1). The linear refractive index n0 and
All glasses exhibit diamagnetic Faraday
the linear absorption coefficient k are pro-
rotation; however, when paramagnetic
portional to the real and imaginary parts
ions are present in sufficient quantities,
of x(1) (Born and Wolf, 1980). In regions of
paramagnetic Faraday rotation can domi-
no absorption, n2 — 1 = 4TT %(1).
nate. Because the diamagnetic and para-
Second-harmonic generation and the
magnetic effects produce opposite rota-
electro-optic effect are both described by
tions, the sign of the net Verdet constant
the second-order nonlinear susceptibility
can change with paramagnetic ion content.
y(2) j n gq (12-36). In the first process an
The wavelength and concentration depen-
optical signal is generated at twice the fre-
dences of the Verdet constant for a rare-
quency of the incident optical field, that is,
earth doped silicate glass are illustrated in
co1=(o2 and co = 2(o1. In the second pro-
Fig. 12-4.
cess, an optical signal is changed by the
application of the strong DC field. The
12.2.8 Nonlinear Optical Properties
generated signal is at the same frequency as
The polarization P induced in a medium the incident optical signal and a)2 = 0 and
by an external optical electric field E of co = co1. This latter process can also be de-

40

20
2.

8
8
-20
Figure 12-4. Faraday rotation of a sodium silicate
glass at 4.2 K for several concentrations of Ho 2 O 3
-40 (wt.%) [from Collocott and Taylor (1978)].
12.2 Fundamental Optical Phenomena 635

scribed in terms of a DC-field-dependent the absorption frequency, and changes in


change of the refractive index. The second- the refractive index. The response time de-
order nonlinearity term x(2) is important in pends on the relaxation time of the carriers
materials having no center of inversion. In that are excited by the optical field. Ther-
isotropic materials that possess inversion mally-induced nonlinearies associated with
symmetry such as glasses, the second-order absorption generally have much longer re-
contributions are ruled out although elec- laxation times. The nonresonant case ap-
tric quadrupole, magnetic dipole and sur- plies for wavelengths far removed from any
face terms can produce weak harmonic fundamental absorption in the glass. Non-
generation even in centrosymmetric mate- resonant optical nonlinearities are pre-
rials. dominantly of electronic origin and exhibit
The third-order contributions to the po- subpicosecond response times with mini-
larization are given by mal heating; however, the nonlinearities
are much smaller than for the resonant
jkl
case (Vogel et al., 1991).
(12-39) When the optical Kerr effect is included,
the refractive index becomes intensity-de-
where Ej9 Ek, Ex are three separately ap- pendent and is given by
plied electric fields each having its own fre- n = n0 + n21 (12-40)
quency (co1? co2, co3) and polarization direc-
tion. Many different third-order nonlinear where n0 is the linear index of refraction, /
processes are possible because three incom- is the time averaged-intensity of the inci-
ing electric fields are involved (Hellwarth, dent optical beam, and n2 is the nonlinear
1977). Processes involving x(3) are third- refractive index coefficient. n2 is derived
harmonic generation, Raman and Bril- from the real part of / (3) . For an isotropic
louin scattering, self focusing, optical phase medium and a linearly-polarized mono-
conjugation, and a large number of four- chromatic beam of frequency co,
wave mixing processes. The optical (AC) (12 41)
480** "
Kerr effect is a four-wave mixing process
involving optical frequency fields. In the
DC Kerr effect, the modifying electric field If a high-intensity beam propagating
is at microwave or lower frequencies. Ra- through a glass has a non-uniform spatial
man and Brillouin scattering arise from the profile, the spatial variation of the induced
imaginary part of x(3) and involve interac- refractive index will lead to whole-beam
tions with optical and acoustic vibrations or small-scale self-focusing (or defocusing
of the material. depending on the sign of n2) (Bliss et al.,
Nonlinear optical properties also depend 1974). The intensity-dependent refractive
upon whether the frequency co is resonant index also causes the phase at the peak of
or nonresonant with an electronic transi- an optical pulse to be retarded with respect
tion in the material (Borrelli and Hall, to its leading or trailing edges. This self-
1991). The resonant case applies when the phase modulation produces a frequency
operating wavelength is near a fundamen- chirp and spectral broadening of the pulse
tal absorption. Near resonance part of the (Stolen and Lin, 1978). Depending upon
light beam is absorbed which can lead to the sign of the dispersion, the pulse may
redistribution of electron energies, shifts in expand or contract. In addition, certain so-
636 12 Optical Properties of Glasses

lutions of the nonlinear wave equation, where a is the linear absorption coefficient
called solitons, propagate without any and P is the two-photon absorption coeffi-
change in shape (Tomlinson, 1988). The cient given by
above nonlinear optical phenomena are (12-45)
observed in optical fibers at more modest I m
P= — T ^ T Xuii (~co, co, co, - co)
power levels than in pulsed high-power
lasers because of the longer path length The specific linear combinations of x (3)
possible due to the beam confinement and components that define n2 and (3 are de-
low-loss propagation. pendent on the geometry.
Four physical processes contribute to In the same way that the linear refractive
self focusing (Feldman et al., 1973): elec- index exhibits dispersion as a fundamental
tronic-arising from induced distortions of absorption is approached, the nonlinear
the electron orbit about the nuclei (re- refractive index exhibits dispersion and
sponse time 10" 1 4 -10~ 1 6 s), nuclear-op- changes sign as one transverses a two-pho-
tical induced changes in the motion of the ton absorption (Sheik-Bahne et al., 1990).
nuclei (response time ~ 10~ 12 s), electro- The linear absorption coefficient and re-
striction-electric-field induced strains (re- fractive index are related by a Kramers-
sponse time 10~ 7 -10~ 9 s), and thermal- Kronig transformation, therefore a change
resulting from absorption (response time in the absorption coefficient due to nonlin-
~ 10 ~1 s). The nuclear contribution can be ear effects can be correlated with a change
determined from Raman scattering spectra in refractive index via the relationship (Ol-
and is only about one-third of the total n2 bright and Peyghanbarian, 1986)
for many glasses (Heiman et al., 1978).
In the DC Kerr effect, an applied field Aa(cof)
An(co) = da/ (12-46)
induces a birefringence n I co'2 - co2

An n — . (12-42)
where B is the Kerr constant and <£2> is Photoinduced Nonlinearities
the time-averaged square of the modifying Several nonlinear optical effects are ob-
electric field amplitude. B is proportional served after a glass has been exposed to
to the difference of two components of x(3) light for periods of time varying from min-
and is given by utes to hours. Photoinduced nonlinearities
include refractive index gratings and sec-
n
B= [X(i3Ai(- a, co, Q,-Q) - ond harmonic generation in fibers. In the
3Xn0 first effect, when a laser beam is injected
-co,co,Q,-Q)] (12-43) into an optical fiber, a standing wave pat-
tern is set up by the transmitted beam and
where the frequency Q <^co (Borrelli and
the counterpropagating beam reflected
Hall, 1991).
from the fiber end. This intensity grating
The imaginary part of %(3) contributes
leads to a permanent photoinduced modu-
to two-photon absorption. For the case
lation of the refractive index which acts as
above, a beam of intensity / propagating in
a Bragg grating for the incident light (Hill
the z-direction is attenuated as
et al., 1978). Gratings can also be formed
by side illumination using the interference
^ = al-pi2 (12-44)
pattern generated by two coherent, over-
12.2 Fundamental Optical Phenomena 637

lapping laser beams. These so-called Hill ters, molecular complexes, organic dyes,
gratings are extremely wavelength specific and defect or color centers (Bamforth,
and can be used as narrowband filters. 1977; Hiifner, 1978; Nassau, 1986). While
Laser-induced refractive index gratings many of the general features of the lumi-
have also been produced in bulk glasses nescence from a given species are similar
doped with trivalent rare-earth ions using whether the host is a glass or an insulating
four-wave mixing geometries (Behrens crystal, site-to-site variations in the local
et al., 1990). Permanent gratings are attrib- environments in glass result in a distribu-
uted to a change in the local structure of tion of energy levels and radiative and non-
the glass at the rare-earth site caused by radiative transition probabilities. This ap-
vibrational energy released by the nonra- pears spectrally as inhomogeneous line
diative relaxation of the rare earth follow- broadening and in the time domain as non-
ing optical excitation. single-exponential excited state relaxation
Glass is macroscopically isotropic, there- (Weber, 1981). High frequency vibrations
fore it is not expected to exhibit second associated with the glass network former
harmonic generation due to the second-or- determine the probability of nonradiative
der nonlinear susceptibility x(2)- Osterberg decay of excited ions by multiphonon
and Margulis (1986) found, however, that a emission, hence the radiative quantum effi-
fiber that had been irradiated for several ciency and number of fluorescing states are
hours with a very intense laser beam at generally smaller for a borate or silicate
1.06 |im showed a strong second-harmonic glass than for a heavy metal fluoride glass
signal which grew exponentially with the (Layneetal, 1977).
time of the irradiation. Moderately high Stimulated emission (laser action) re-
conversion efficiencies are obtained be- quires an inverted ion population. The es-
cause the second harmonic beam can be sential features necessary to achieve this
phase-matched to the input beam by a condition are illustrated in the energy level
periodic variation of y}2) (Stolen and Tom, scheme in Fig. 12-5. The laser ion is excited
1987). Both photoinduced refractive index by optically pumping the 1 -> 4 transition
gratings and second harmonic generation with a flashlamp or another laser. This is
have only been reported for Ge-P or Ge followed by rapid relaxation to a metasta-
doped silica fibers. Germanium-related de- ble level 3, thereby creating a population
fects are believed to play an important role inversion AN = N3 — N2 with respect to
in the processes, although the origins of the level 2. The gain coefficient for the 3 -• 2
phenomena are not understood in detail transition is given by a AN, where a is
(Vogel et al., 1991). the stimulated emission cross-section. If
the probability for stimulated emission is
greater than that for excited-state absorp-
12.2.9 Luminescence and Stimulated
tion 3 -> 4 and if the resulting gain is greater
Emission
than losses due to absorption and scatter-
Luminescence from glass can arise from ing at the lasing wavelength and losses in
the presence of various transition metal the optical resonator, laser oscillation will
ions (principally iron group and lantha- be obtained.
nide series elements having partially filled The electronic states of the unfilled 4f"
electron shells), filled shell and post-transi- shell of the trivalent lanthanide ions
tion group elements, semiconductor clus- provide many energy level schemes suit-
638 12 Optical Properties of Glasses

Excited state
i
absorption

Pump Laser
transition transition

Figure 12-5. Schematic diagram of energy levels and transitions important for four-level laser action. Wavy lines
denote nonradiative transitions.

able for laser action. Lasing has been ob- sorption band may also be added to the
tained for all ions of the 4P1 series in either glass as fluorescence sensitizers to increase
crystals or glasses, in many cases involving the optical pumping efficiency. Host glass
several different transitions (Weber, 1991). requirements include transparency at the
Lanthanide ions are readily incorporated pump and lasing wavelengths.
into most glasses in concentrations of up to The overall performance of glass lasers
~ 1 mol% needed for flashlamp-pumped depends upon the efficiency and limita-
lasers. Other ions with complementary ab- tions of energy storage and energy extrac-
12.3 Optical Glasses 639

tion. The energy storage is affected by the Laser-induced damage usually arises
spectral match of the laser ion absorption from extrinsic rather than intrinsic glass
bands to the pump source, excited-state properties. Glasses melted in platinum, for
absorption of pump radiation, and the life- example, have the potential problem of
time and efficiency of decay to the upper metallic platinum inclusions which, if pres-
laser level. The rate of energy extraction is ent, are heated by the absorption of light.
proportional to a 1/Pico and thus is limited At high fluences, absorbing inclusions va-
by the effective stimulated emission cross porize and cause internal cracking in the
section a and the beam intensity / that can glass. Most of the platinum in glass is in-
be propagated in the glass without self fo- troduced in the early stages of the melt
cusing or optical damage. Because energy cycle, the primary source being the reduc-
is extracted only from those ions resonant tion of PtO 2 vapor to metallic Pt on the
with the lasing wavelength, in large-signal melt surface due to thermal gradients or
or saturated gain operation a hole devel- other nonequilibrium conditions. By using
ops in the gain profile (spectral hole burn- strongly oxidizing conditions, small metal-
ing) which reduces the energy extraction lic Pt particles are oxidized and dissolved
efficiency (Hall et al, 1983). in the melt. Although the resulting ionic Pt
introduces a near-ultraviolet absorption
band in glass, this is usually more tolerable
12.2.10 Optical Damage
than damaging metallic Pt inclusions.
The extremely large optical electric fields
associated with the high peak powers and
fluences of lasers can lead to damage of 12.3 Optical Glasses
reflecting and transmitting optical compo-
Commercially available glasses for opti-
nents (Wood, 1990). Owing to the intensity-
cal components and ophthalmic use are
dependent index of refraction, a light beam
principally colorless oxide glasses. They
having a non-uniform spatial profile will
provide a wide range of refraction, disper-
self-focus as it traverses a glass. If uncon-
sion, specific gravity, and other optical,
trolled, whole beam or small-scale self-fo-
thermal, and mechanical properties.
cusing will lead to catastrophic damage in
the form of bubbles or tracking along the
light path. Self-focusing is minimized by 12.3.1 Classification and Designation
using glasses with small nonlinear refrac- Optical glasses are characterized and
tive index coefficients n2 and by controlling designated by their refractive index and
spatial nonuniformities in the beam profile. dispersion. The most common measure is
Interaction of intense light with struc- the refractive index at the wavelength of
tural or chemical imperfections in the sur- the He d line (587.6 nm) or the Hg e line
face leads to damage in the form of pitting (546.1 nm). The difference in the refractive
of the glass. Because the ratio of the optical index at the hydrogen F (486.1 nm) and
intensities at the exit and entrance faces of C (656.3 nm) lines, nF — nc, is called the
a glass of refractive index n is 4n2/(n +1) 2 average or principal dispersion. The ratio
(Crisp et al., 1972), the threshold for dam- (nF — nc)/(nd — 1) is called the relative dis-
age is lower at the exit face. Accumulation persion; the reciprocal of this quantity is
of surface damage may eventually render the Abbe number vd. A six-digit number is
the optical component useless. used to specify optical glasses, where the
640 12 Optical Properties of Glasses

Table 12-1. Designation, type, and major compositional components of optical glasses.

Designation Glass type Compositiona

FB Fluoroberyllate BeF2-AF3-RF-MF2
FA Fluoroaluminate AlF 3 -RF-MF 2 -(Y,La)F 3
FP (FK) Fluorophosphate P2O5-A1F3-RF-MF2
FZ Fluorozirconate ZrF 4 -RF-MF 2 -(Al,La)F 3
FK (FC) Fluorocrown SiO2-B2O3-K2O-KF
BK (BSC) Borosilicate crown
SiO 2 (P 2 O 5 )-B 2 O 3 R 2 O BaO
PK (PC) Phosphate crown
PSK (DPC, PCD) Dense phosphate crown P 2 O 5 ~(B,A1) 2 O 3 -R 2 O MO
K(C) Crown SiO 2 -R 2 O-(Ca,Ba)O
ZK (ZC, ZnC) Zinc crown SiO 2 (B 2 O 3 )-ZnO
BaK (BaC, LBC) Barium crown SiO 2 (B 2 O 3 )-BaO-R 2 O
SK (DBC, BCD) Dense barium crown
SiO 2 -B 2 O 3 -BaO
SSK (EDBC, BCDD) Extra dense barium crown
LaK (LaC, LaCL) Lanthanum crown
Dense lanthanum crown B 2 O 3 (SiO 2 )-La 2 O 3 -ZnO MO
LaSK
LgSK Special long crown B 2 O 3 -A1 2 O 3 -MF 2
TiK Titanium crown "J
TiF Titanium flint v SiO 2 (B 2 O 3 )-TiO 2 -Al 2 O 3 -KF
TiSF (FF) Dense titanium flint J
KzF (CHD, SbF) Short flint SiO 2 -B 2 O 3 -R 2 O-Sb 2 O 3
KzFS (ADF) Dense short flint B 2 O 3 (Al 2 O 3 )-PbO-MO
KF (CF, CHD) Crown flint
LLF (BLF, FEL) Extra light flint
LF (FL) Light flint SiO7-R9O-PbO-MO
F (DF, FD) Flint
SF (EDF, FDS) Dense flint
SFS Special dense flint SiO3-R?O-MO-TiO?
BaLF (LBC, BCL) Light barium flint ^
BaF (BF, FB) Barium flint > SiO2-B2O3-BaO-PbO-R2O
BaSF (DBF, FBD) Dense barium flint J
LaF (LaFL) Lanthanum flint
B 2 O 3 (SiO 2 )-La 2 O 3 -MO-PbO
LaSF Dense lanthanum flint
TaK Tantalum crown "1
TaF Tantalum flint / B 2 O 3 -La 2 O 3 -(Gd,Y) 2 O 3 -(Ta,Nb) 2 O 5
TaSF Dense tantalum flint J
NbF Niobium flint B2O3-La2O3-ZnO-Nb2O5
NbSF Dense niobium flint B 2 O 3 (SiO 2 )-La 2 O 3 -ZnO-(Ti,Zr)O 2

R and M denote one or more alkali or alkaline earth elements, respectively.

first three digits designate the refractive in- dex-Abbe number code is the most univer-
dex nd with the preceding " 1 " omitted and sally useful way of designating optical
the last three digits designate the Abbe glasses.
number vd with the decimal point omitted. Glasses having nd > 1.60, vd > 50 or
Thus a borosilicate glass BK 7 having an nd < 1.60, vd > 55 are called "crown" (K)
nd = 1.51680 and vd = 64.17 has a designa- glass; other glasses are called "flint" (F).
tion 517-642. This six-digit refraction in- These letters, plus others, are usually con-
12.3 Optical Glasses 641
2.0 I 1
1 1 1
1
/
1.9 - - TaSF
//
1.8 - LaSK TaF
LaSF

LaF
1
NbF ^
BaSFy/
7/SFS_
- LaK
BaF /TiSF
.1 1.6 - - SK
SSK A/
KzFS -
PSK 8aLF
<D
DC 'BaK
FZ PK / _
1.5 - XBK
FP FK #
[TiKl
SiO2

1.4 - - FA -

FB
1.3 ; -
B e F 2 (
1 1
100 80 60 40 20
Abbe number vH

Figure 12-6. Location of the optical glasses in Table 12-1 in a refractive index-Abbe number diagram.

tained in the manufacturer's designation of are specified by the manufacturer's name


optical glasses. Representative manufac- or by the composition if it is simple.
turer's designations, descriptive names,
and principal compositional components
12.3.2 Transmission
of commercial optical glasses are given in
Table 12-1 (Fig. 12-6) (Gliemeroth, 1983; Glasses exist that are optically transpar-
Izumitani, 1986; Marker and Scheller, ent in the vacuum ultraviolet and in the
1988). (Designations vary with the country mid-infrared. Figures 12-7 and 12-8 illus-
of origin and some alternate designations trate the variation of the ultraviolet and
are given in parentheses.) "Light" or infrared absorption edges of representative
"dense" indicate the relative amounts of optical glasses. The optical transmission in
heavy metal oxides such as PbO or La 2 O 3 . these figures depends on the wavelength
Glasses with prefixes U or IR denote ex- dependence of the absorption, reflection,
tended ultraviolet or infrared transmitting and scattering of the glass. The transmis-
glasses. Other designators are used for sion of optical glasses is frequently given in
glasses for special applications such as terms of the internal transmission Tt after
LG-laser glass, FR-Faraday rotator glass, correction for reflective losses, that is,
and AO-acousto-optic glass. 7] - T/R, where R is the reflection factor
Only a few non-oxide optical glasses given by Eq. (12-15). The deviation of Tt
such as heavy metal fluorides and chalco- from 100% is a measure of absorption due
genides are available commercially. These to impurities and scattering due to defects.
642 12 Optical Properties of Glasses

100
Fused
silica^- /^Pluoropho sohate -— - '
80
' (LG-810JL.—"*^
/Borosilicsrte /

f
60
• ( / / (BK7)

; 40
- / / /

1 i /Lead
20

150
/

200
1 250
1
300
Wavelength (nm)
350
/ silicate
/ (SF6)

400

Figure 12-7. Ultraviolet absorption edge of representative optical glasses. Sample thickness: 5 mm except for
SiO2 and LG 810 which are 2 mm [from Cook and Mader (1982); Schott (1982)].

The internal transmittance is usually re- is the number of absorbing centers to unit
ported at a number of standard wave- volume.
lengths from the ultraviolet to the infrared.
Transmittances of near unity for millimeter
thick samples attests to the high quality of 12.3.3 Refractive Index and Dispersion
most optical glasses. Optical glasses cover a general range of
The transmission (I/Io) and the absorp- refractive indices nd = 1.4 to 2.0 and recip-
tion coefficient a for a sample of length / are rocal dispersions vd = 20 to 90. These are
related by almost exclusively oxide glasses. The loca-
ln(/ 0 /J) 2.303 OD tion of the glasses in Table 12-1 on an
a=- I (12-47) nd — vd map is shown in Fig. 12-6, where
I the lines divide the main compositional
where OD = log 10 (/ 0 //) is the absorbance types. Optical glass companies supply such
or optical density. The absorption cross a figure with dots scattered throughout
section a is derived from a = oN, where N this parameter space representing avail-

2 4 6 8 10 12
Wavelength (jam)

Figure 12-8. Infrared absorption edge of representative optical glasses. Sample thickness: 2 mm [from Dumbaugh
(1985)].
12.3 Optical Glasses 643

able glasses. The range of nd — vd in Fig. Table 12-2. Wavelengths of spectral lines used for re-
12-6 is larger than that given in the ordi- fractive index measurements.
nary glass catalog so as to include low-in- Wavelength Spectral line Element
dex, low-dispersion fluoride glasses. Amor- (nm)
phous SiO2 and BeF2 are added in Fig.
365.0 i Hg
12-6 to indicate the extrema for oxide and
404.7 n Hg
fluoride glasses. 435.8 Hg
g
Higher index chalcogenide glasses can- 480.0 F Cd
not be located in an nd — vd plot because 486.1 F H
the absorption edge extends into the visible 546.1 e Hg
587.6 d He
and it is not always possible to measure vd.
589.3 D Na
Therefore, for infrared materials, plots are 643.8 C Cd
made using a reciprocal dispersion based 656.3 C H
on measurements of refractive index at 706.6 r He
longer wavelengths. For example, for the 768.2 A' K
atmospheric window at 8-13 jim, a rela- 852.1 s Cs
1014.0 t Hg
tive dispersion v l o = (n lo — l)/(ns 0 — n12) is
used, where the wavelengths are in microns
(Feltz et al, 1991). Similarly, for more ultra- tal band gap, the greater the refractive in-
violet-transmitting glasses, relative disper- dex and dispersion at a given wavelength.
sions such as v313 = (n 3 1 3-l)/(n 2 6 5 -n 4 0 5 ) For interpolating values of the refractive
have been used, where here the wave- index at the other wavelengths, glass man-
lengths are in nanometers (Gerth et al., ufacturers use an approximate dispersion
1991). formula derived from a power series ex-
Data sheets usually report the refractive pansion of Eq. (12-10) of the form
index (the mean value for a number of
melts) at a number of specific wavelengths. n2 = Ao r i ^ 2 •A3X~4
Wavelengths of a number of commonly (12-48)
used spectral lines are given in Table 12-2.
where the constants At are determined
Refractive indices may also be given for
from a least squared fit of the measured
common laser wavelengths, e.g., the He-Ne
values. Using this equation, refractive in-
gas laser at 632.8 nm and the N d : YAG
dices in the wavelength range 365-1014 nm
laser at 1064 nm. Hg lines at 1530, 1970,
can be calculated to an accuracy of ± 5 x
and 2325 nm are frequently used to report
10" 6 or better.
values in the infrared.
Various relative partial dispersions
The wavelength dependence of the re-
fractive index of a number of representa- _nx-ny (12-49)
tive optical glasses is shown in Fig. 12-9 to
illustrate the range of values and disper-
are defined for other wavelengths x and y.
sions obtainable. These depend upon the
A century ago Abbe found an empirical
relative positions of the intrinsic absorp-
rule that the relative partial dispersion of
tion bands in the ultraviolet and infrared.
most glasses obeyed a linear relationship
Figure 12-9 represents only a small portion
on vd of the form
of the overall dispersion indicated in Fig.
12-2. In general, the smaller the fundamen- L
x,y
(12-50)
12 Optical Properties of Glasses

400 600 800 1000


Wavelength (nm)
Figure 12-9. Dispersion of the refractive index of representative optical glasses [from Schott (1982)].

where a and b are constants. As discussed Thermal expansion varies the dimen-
later in Section 12.4.1, it is not possible to sions of glass and affects refractive optics
correct for second-order chromatic aberra- subject to either uniform or gradient tem-
tions using so-called "normal" glasses that perature variations. The coefficient of ther-
satisfy Eq. (12-50). Optical glass catalogs mal expansion, a, of glass ranges from near
therefore list deviations of the relative par- zero for special low expansion glasses such
tial dispersions from the normal for glasses as titania-doped SiO2 and tailored glass
covering a wide range of vd values. ceramics to values greater than 20 x 10~ 6 /
K. For optical glasses a ranges from about
4 to 16 x 10" 6 /K. The thermal expansion
12.3.4 Thermal Properties
coefficient increases with increasing tem-
The temperature range in which a glass perature, exhibiting a nonlinear increase
transforms from its solid state into a "plas- up to about room temperature, followed
tic" state is called the transformation re- by an approximately linear range until the
gion. A (glass) transformation temperature glass begins to exhibit plastic behavior,
Tg is used to define this region and is deter- and then a rapid increase with increasing
mined from a standard thermal expansion structural mobility in the glass. Therefore
measurement. The viscosity of the melt at mean thermal expansion coefficients are
Tg is approximately 10 13 poise. The soften- given for a specific temperature range.
ing temperature is that temperature at Some representative values around room
which in a standard test the glass deforms temperature are listed in Table 12-3.
under its own weight and corresponds to a The thermal coefficient of refractive in-
melt viscosity of 10 7 6 poise. A low Tg is dex depends on the wavelength, tempera-
important for molded optical elements. ture, and pressure. Examples of the varia-
12.3 Optical Glasses 645

Table 12-3. Thermal properties of optical glasses.

Glass type x(W/mK) c p (J/gK) T<°C)

Fused silica (SiO2) 0.55 1.38 0.75 1175


Fluorophosphate (FK 54-487 865) 16.9 1.06 0.71 403
Fluorosilicate (FK 5-487 704) 10.0 0.92 0.81 464
Fluorozirconate (ZBLAN) 17.2 -0.6 0.62 265
Borosilicate (BK 7-517 642) 8.3 1.11 0.85 559
Barium silicate (SK 14-603606) 7.0 0.85 0.64 649
Alkali lead silicate (F 2-620 364) 9.3 0.78 0.56 432
Barium alkali silicate (BaFNlO-670471) 7.9 0.80 0.59 630
Lanthanum borate (LaFN2-744448) 9.1 0.67 0.48 616
Lanthanum silicoborate (LaK 9-691547) 7.6 0.91 0.65 650
Lead silicate (SF 2-648 339) 9.2 0.73 0.50 441
Lead silicate (SF 6-805 254) 9.0 0.67 0.39 423
Lead silicate (SF 59-953 204) 10.3 0.51 0.31 362
Arsenic trisulfide (As2S2) 2.6 0.17 - 163
a
Temperature range: 20-300°C.

tions with wavelength and temperature for coefficient of refraction for a borosilicate
representative optical glasses are shown in glass (BK 7) glass changes by «1.3 x 10~ 6 /
Figs. 12-10 and 12-11. Both positive and K at 546 nm and temperatures of 20-40 °C.
negative values of dn/dT are included. In Because of its disordered atomic struc-
the pressure range 0-10 5 Pa, the thermal ture, the thermal conductivity of glass is

20

10

^ - — _
.
SF6

" —

— —
PK3

-10

I I i

400 600 800 1000 1200


Wavelength (nm)
Figure 12-10. Absolute thermal coefficient of refractive index for representative optical glasses as a function of
wavelength [from Schott (1982)].
646 12 Optical Properties of Glasses

20
I I I I

^ ^

^ ^

10

LaK10

I
•o
• — '

- — • — "

_
— - —

—_


"
BK7

"
, — - —

___ PK51
-10
I —r—" I I
-40 0 40 80
Temperature (°C)

Figure 12-11. Absolute thermal coefficient of refractive index for representative optical glasses as a function of
temperature [from Schott (1982)].

much lower than that for crystalline mate- 12.3.5 Mechanical Properties
rials. This limits its use as an optical mate-
The mechanical response of a glass to an
rial for high average power applications
applied force is described by various mod-
where linear or nonlinear absorption is
uli. Optical glass catalogs usually list mod-
present to cause heating. The thermal con-
uli such as Young's modulus E (extension
ductivity of optical glasses ranges from
in tension) and the modulus of rigidity or
about 0.5 to 1.5 W/m • K, being high for
shear G which are important for thermal
silica and low for glasses containing large
and mechanical stress determinations.
quantities of heavy elements such as lead,
These are related to Poisson's ratio pt (ratio
tantalum, barium and lanthanum. The
of lateral to longitudinal strain under uni-
thermal conductivity of glass increases with
lateral stress) by
temperature but only slightly above 300 K.
Representative values of the thermal con-
ductivity, %, and specific heat at constant (12-51)
"-SO"1
pressure and room temperature of optical
glasses are included in Table 12-3. The bulk modulus B (1/isothermal com-
pressibility) is related to the above moduli
by
-H) (12-52)
12.3 Optical Glasses 647

Values of E and jn for glasses at room tem- units of 1 Brewster = (TPa)" 1 = 10~ 12 m 2 /
perature are included in Table 12-4. N. Values of K are included in Table 12-4
Elastic moduli can also be expressed in and generally range from —2<K<
terms of the longitudinal and transverse 4 T P a " 1 for oxide glasses to — 40 < K <
sound velocities and the density. Ultra- 20 TPa" 1 for chalcogenide glasses. For
sonic pulse-echo, Brillouin scattering, and high-quality optical glass, distortions due
other methods are used to measure sound to stress-induced birefringence are mini-
velocities to determine elastic and photo- mized by careful annealing.
elastic constants.
The hardness of a glass is an indication
12.3.6 Chemical Durability
of its vulnerability to surface damage and
the ease with which the glass can be pol- An important consideration for many
ished. It is usually measured from the in- optical glasses is their chemical reactivity
dentation of Knoop or Vickers penetrators. with slurries during cutting and polishing
Values (Knoop) for oxide glasses range of components such as lenses, windows,
from ~ 250 for high-lead-content glasses to and prisms and with its environment where
> 600 for lanthanum crown glasses. Repre- it may be subject to chemical attack by
sentative values for a variety of glass types water, water vapor, gases, acids, etc. In the
are summarized in Table 12-4. The Knoop presence of water, there is dissolution of
hardness generally correlates with Young's glass and a coating develops as hydrogen
modulus. from the solution exchanges with alkali
The stress-optical coefficient K varies ions in the glass. This and other forms of
with glass type and wavelength. It is usu- corrosion, dimming, and straining occur
ally positive, although it can become nega- and vary greatly depending on the chem-
tive (so called Pockets glasses) for silicate ical composition of the glass. Whereas
glasses having a high lead content. The SiO2, A12O3, TiO 2 and La 2 O 3 resist leach-
stress-optical coefficient is measured in ing by aqueous or acid solutions, alkali

Table 12-4. Mechanical properties and stress-optical coefficients at 589 nm for representative optical glasses.

Glass type (designation) Knoop hardness Stress-optical Young's modulus Poisson's ratio
(N/mm2) coefficient (103 N/mm2)
(TPa)" 1

Fused silica (SiO2) 450 3.5 70 0.170


Fluorophosphate (FK 54-487 865) 320 0.01 76 0.286
Fluorosilicate (FK 5-487 704) 450 2.91 62 0.205
Fluorozirconate (ZBLAN) 250 - 54 0.31
Borosilicate (BK 7-517642) 520 2.74 81 0.208
Barium silicate (SK 14-603606) 490 2.00 86 0.261
Alkali lead silicate (F 2-620 364) 370 2.81 58 0.225
Lanthanum borate (LaFN2-744448) 450 1.65 87 0.294
Lead silicate (SF 2-648 339) 350 2.65 55 0.231
Lead silicate (SF 6-805 254) 310 0.63 56 0.248
Lead silicate (SF 59-953 204) 250 -1.46 51 0.269
Arsenic trisulfide (As2S3) 180 -1.1 16 0.240
648 12 Optical Properties of Glasses

and alkaline earth oxides do not. Also, gories of acid and alkali resistance to cover
B 2 O 3 and P 2 O 5 are more soluble glass net- the above ranges.
work formers than SiO2.
No simple test and parameter is suffi-
12.3.7 Quality and Forms
cient to characterize chemical reactivity
under all conditions. Thus many terms and By careful batching, processing, and an-
tests are used to rank glasses with respect nealing, optical glasses can be made with
to their resistance to acids, straining, cli- very reproducible properties. The refrac-
mate, weathering, etc. Glasses may be de- tive index is controlled by the rate of an-
scribed by several grades ranging from nealing in the transformation range. Toler-
those exhibiting no surface deterioration in ances for nd of ±0.001-0.002 and for vd of
normal humidity conditions to those ex- ±0.8% are standard. Closer tolerances for
hibiting increased surface scattering within nd and vd of ±0.0002 and ±0.2% can usu-
a few hours and for which protective coat- ally be obtained by precision annealing.
ings are recommended after polishing and The homogeneity of the refractive index is
before storage. important for imaging systems and is doc-
Ion-exchange reactions create a surface umented interferometrically. From select-
layer of lower refractive index. This ap- ed melts or selected blanks, homogeneities
pears as colors when the product of n and of ± 1 0 " 5 - 1 0 ~ 6 are possible. At 633 nm,
the optical thickness becomes a multiple of the wavefront distortion after transmission
1/4 and interference occurs between the in- through 100 mm of a glass of index homo-
cident and reflected light. Staining is a sur- geneity 10" 6 is only 0.3 wave.
face change resulting from contact with Residual stress birefringence varies with
acidic conditions or small quantities of glass size and type. For some glasses values
slightly acidic water (e.g., perspiration). It of < 20 nm/cm are achievable for large
appears as a coloration for standard ace- ( ^ l m ) diameter blanks. For smaller pieces
tate (pH = 4.6). Glasses range in their resis- (~ 100 mm), values of ^ 4 nm/cm are pos-
tance to staining from those showing virtu- sible by special annealing.
ally no interference coloring after many Striae (cords) are localized regions of
days exposure to those that change color in glass that differ slightly in chemical com-
minutes in sodium acetate buffer (pH = 5.6). position from that of the base glass. If pres-
The latter glasses require special care in ent, they can be observed by examining the
processing. glass in one or more directions, depending
Acidic or alkali aqueous solutions also upon the intended use, in a shadowgraph
cause decomposition of glass surfaces. The or Foucault knife-edge test. Other macro-
time lapse before a layer of 0.1 jam is dis- scopic defects such as bubbles or inclusions
solved is used as a measure of acid resis- may also be present. The total content of
tance. For optical glasses in 0.5 N nitric inclusions above a specific dimension, e.g.,
acid this time can range from more than those measuring ^ 0.05 mm, is specified by
100 h to only a few minutes. In sodium giving their measured cross section area in
hydroxide, pH 10 at 90 °C, some glasses mm 2 per 100 cm3 of glass. Most glasses can
show no visible effects in hours whereas be produced virtually striae and inclusion
other glasses show color or whitish strains (bubble) free.
and develop coatings in a few minutes. Optical glass is available in many forms
Manufacturers typically list several cate- including (1) slabs and blocks with two or
12.4 Special Glasses 649

more machined and polished faces used for number in Eq. (12-50), the difference in
test purposes, (2) strips, rods and rolled partial dispersion will always be the same
glass with unfinished surfaces, (3) semi-fin- for normal glasses.
ished and pressings of some required form, Correction for second-order chromatic
and (4) simple gobs. aberration (secondary spectrum) is accom-
Several hundred optical glass types are plished using glasses with equal partial dis-
available commercially. These are multi- persions for different Abbe values. The cor-
components glasses whose chemical com- rected systems are called apochromats. So-
positions have been tailored to achieve the called abnormal dispersion glasses depart
range of refractive indices and other physi- from the "normal line" and the linear rela-
cal properties discussed above. All glass tionship in Eq. (12-50). Figure 12-12 plots
types cannot be produced in the same sizes the relative dispersion (ng — nF)/(nF — nc) of
or with the same quality, however. Manu- optical glasses and shows the magnitude of
facturers may indicate "preferred" glass the deviations from the normal line that
types which can be melted more easily and are possible. The deviations can be either
obtained in the size and quality required. positive or negative. A glass with the same
nd and nx as a flint glass, but for which the
increase in refractive index from the blue to
12.4 Special Glasses the ultraviolet is steeper, is called a "short"
flint. Abnormal dispersion glasses are pro-
duced by tailoring the chemical composi-
12.4.1 Abnormal Dispersion Glass
tion of the glass so as to alter the relative
The partial dispersions of optical glass strength and positions of the ultraviolet
are important in the design of compound and infrared absorption bands of the con-
lenses. By combining a positive lens of a stituents and thereby change the disper-
crown glass with a negative lens of a flint sion.
glass, chromatic aberration can be avoided
at two wavelengths. For such an achro-
matic lens composed of different glasses of 12.4.2 Gradient Index Glass
local lengths f1 and f2 to have the same A conventional glass lens consists of a
focal length at the wavelengths of the C homogeneous material with a single index
and F lines, the condition of refraction. Imaging occurs by means of
discrete refraction at the lens surfaces. In
Vid/id + v 2 d / 2 d = 0 (12-53)
the design of a compound lens, the curva-
must be satisfied. There will, however, be a ture, thickness, and refractive index of each
residual error in the intermediate wave- element are varied to control aberrations
length range. The difference in the focal and curvature of the imaging field. Glass
length of the compound lens at wave- elements, however, can also be manufac-
lengths x and y is given by the relationship tured in which the index of refraction var-
(Rawson, 1980) ies continuously within the material. These
, < < ( 12 " 54 ) are called gradient index or GRIN mate-
l-V2d) rials. The refractive index gradient may be
L fy axial (varying along the optical axis), radial
Because of the linear relationship between (varying outwardly from the optical axis),
the relative partial dispersions and Abbe or spherical (varying symmetrically from a
650 12 Optical Properties of Glasses

0.65

0.60



0.55

• •

0.50
100 80 60 40 20
v
d
Figure 12-12. Absolute thermal coefficient of refractive index for representative optical glasses as a function of
temperature [from Schott (1982)].

point) (Moore, 1980). For imaging systems, techniques can also be used to create gradi-
gradient index glass provides an alterna- ent index glass.
tive to the generation of complex aspheric Production of large pieces of glass hav-
lens surfaces to control aberrations. Gradi- ing index variations of An ~ 0.5 has been
ent-index rods and fibers are used in mi- demonstrated (Blankenbecker et al., 1991).
crooptics, imaging optics, and optical fiber The process is based on controlled fusion
communication systems (Iga et al., 1984). of glass layers of different physical proper-
In a rod or fiber having a radial index gra- ties. Diffusion within and between layers
dient, light propagates in a sinusoidal fash- creates a gradual change of properties. The
ion because rays passing through the cen- smoothness of the gradient profile is a
ter travel more slowly than those further function of the concentration gradient and
away from the optical axis. the diffusion rate of the major index deter-
Several techniques have been developed mining components. In practice, powders
to create refractive index variations in of different glasses are mixed in varying
glass. These include neutron irradiation of proportions and layered in a mold or ho-
boron-rich glasses such as borosilicates, mogenous plates of different glasses are
chemical vapor deposition of layers of fabricated and stacked together; the com-
glass of slightly different refractive indices, posite material is then fused together in a
and ion exchange by immersing the glass in furnace to produce the gradient index ma-
an appropriate solution. These methods terial.
differ in the size of components that can be
treated and the magnitude and gradient of
12.4.3 Mirror Substrate Glass
the index that can be produced. Changes in
refractive indices of An < 0.04 are achiev- The selection of glass for mirror sub-
able by the above techniques (Moore, 1980). strates involves many factors. For front
Ion stuffing in porous glass and sol gel surface mirrors where retention of the opti-
12.4 Special Glasses 651

cal figure is important, the thermal stabil- bles, if at the surface, cause coating prob-
ity of the environment is a major consid- lems. For airborne or space applications,
eration. In a temperature-controlled envi- weight of the substrate is a factor. In all
ronment, low-cost borosilicate glasses can cases, fabrication - the ease of grinding and
be used. If, however, the substrate is sub- polishing the mirror - is an additional con-
ject to temperature variations, materials sideration.
with the lowest possible coefficient of ther- Properties of several low-expansion
mal expansion are needed. Silica contain- glasses used for mirror substrates are listed
ing small quantities of titanium dioxide or in Table 12-5. Barnes (1979) gives more de-
other heavy metal oxides and transparent tailed descriptions of the properties of sub-
glass ceramics can be produced which have strate glasses and compares them with
extremely small, near-zero coefficients of other insulating materials and metals.
thermal expansion. The latter materials
(such as lithium-aluminum silicates) are
solid solutions in which the very small or 12.4.4 Optical Filter Glass
even negative thermal expansion coeffi- Transmitting filter glasses change the
cient of the crystalline phase compensates spectral properties of optical radiation and
for the positive expansion coefficient of the provide selective filtering for scientific and
remaining glass matrix. Glass ceramic mir- technological applications, for color en-
ror blanks with diameters of more than hancement in ophthalmic lenses, and for
eight meters have been produced for tele- contrast enhancement in displays. Filters
scope mirrors, (see also Vol. 11, Chap. 5). are categorized as band passing and band
Because optical coatings are not 100% blocking filters, short-wavelength and long-
reflective, some light is always transmitted wavelength cutoff filters, and neutral den-
to the substrate. Thus UV-transmitting sil- sity and color conversion filters. The trans-
ica is used for mirrors intended for high- mission characteristics are determined by
power ultraviolet applications. Homoge- a combination of the base glass and ion
neity of the glass is a consideration for doping or colloidal coloration (Cook and
substrates for partially reflecting elements. Stokowski, 1986).
Variations in the chemical composition of As can be seen from Figs. 12-7 and 12-8,
the glass and the presence of striae produce the UV and IR cutoff wavelengths vary
spatial variations in the thermal expansion greatly depending on the glass composi-
that can result in optical distortions. Bub- tion; thus the composition can be tailored

Table 12-5. Common mirror substrate glasses.

Material (supplier) Density Thermal expansion Hardness Stress-optical


coefficient (Knoop) coefficient
(g/cm3) (KTVKT 1 ) (TPa" 1 )

Fused silica (various) 2.20 0.55 450 3.5


ULE (Corning) 2.21 0.03 460 4.0
Zerodur (Schott) 2.53 0.10 630 3.0
Pyrex (Corning) 2.23 3.2 418 3.9
BK 7 (various) 2.51 8.3 520 2.7
652 12 Optical Properties of Glasses

to achieve selected transmission character- types: a Planck black body at 2856 K (light
istics. Other cutoff and bandpass filters are from an incandescent bulb), a Planck black
produced by doping with transition metals body at 3200 K (halogen lamp light), and
(Ti3 + ' 4 + , V3 + , Cr 3 + , Mn 3 + , Fe 2 + ' 3 + , standard daylight (D 65). These conform to
Co 2 + , Ni 2 + , Cu 2 + ), rare-earths (Ce3 + ' 4 + , the Commission Internationale d'Eclairage
Pr 3 + ,Nd 3 + ,Sm 3 + ,Eu 2 + ,Ho 3 + ), and ura- (CIE) standard colorimetric system (Fan-
nium (U6 + , [UO 2 ] 2+ ). The 3 d - 3 d transi- derlik, 1983).
tions of iron group ions generally produce Under prolonged exposure to high-in-
broad absorption bands. The 4f-5d tran- tensity ultraviolet radiation, some filter
sitions of the rare-earths are also broad, glass may solarize and exhibit reduced
whereas the 4f-4f transitions are nar- transmission, particularly at shorter wave-
rower and provide more selective filtering lengths. Some ionically or colloidally col-
(Bamforth, 1977). ored glasses also exhibit photolumines-
The fundamental absorption edge of cence (Turner, 1973).
semiconductor-doped glasses depends on
the size and absorption characteristics of
12.4.5 Nonlinear Glass
the colloidal particles. By careful heat
treatment and processing of Cd(S, Se) and
Optical nonlinearities in glass arising
CdTe doped silicate and borosilicate
from the Kerr effect are of interest in two
glasses, a series of long pass filters can be
extremes: in high power lasers where glass
manufactured with sharp cutoff wave-
with a small nonlinear refractive index n2
lengths varying over a wide spectral range
is desired to reduce self-focusing and opti-
in the visible and near infrared. The wave-
cal damage, and in all optical switching
length Xc of the absorption edge of these
devices where glass with a large n2 is de-
colloidally-colored filters increases with
sired to minimize the optical power re-
temperature; values of d/l c /dT<0.4nm/K
quirements. The magnitude of the optical
are typical.
Kerr effect is known for a wide range of
Glass can also be colored by the incor- undoped and doped glasses (Borrelli and,
poration of metallic particles, such as the Hall, 1991; Vogel et al., 1991) and, given a
~ 5 nm gold spheres in ruby glass. Metal- glass composition, reasonable estimates of
doped glasses are much more limited in the nonresonant n2 can be made. Although
their use as optical filters. there is a wavelength dispersion of n2, most
Optical filter glass, like other optical measurements have been made in the long-
glasses, is manufactured in high optical wavelength limit where hcop Eg.
quality, free of striae and inclusions, and in
a variety of forms. Transmission is carefully
controlled. Filter glass catalogs present ex- Nonlinear Refractive Index
tensive data on transmittance; data on re-
fractive index and other thermal and me- Glasses with small values of linear re-
chanical properties and chemical durabil- fractive index and dispersion generally
ity are also listed. To define the color, the have small n2 values (Adair et al., 1987).
chromaticity coordinates x and y of the Accurate first-principles calculations of
color focus, the dominant wavelength 2 d , nonlinear indices of glasses are not possi-
the color saturation Pe, and the photooptic ble; however, estimates of the nonresonant
transmission Y are specified for three light n2 can be obtained from the linear index
12.4 Special Glasses 653

1
I ' i ' 1 1 i

-
Oxide
glasses^
\ X \
\
\\
/

1.8 -

-
\

X
/
\\ /
\
20 "
Fluoride /
V
glasses -
1.6 - -
\
\ \ ^ / \
N
10
X^^+
N \

X
X \
y C sio2 N
5
N
1.4 — —
X ^ ^ 3

- / ^
x -
^ 1 n 2 (i<r 2 °m 2 /W)
BeF2
1 0 i I 1 I
100 80 60 40 20
Abbe number ud
Figure 12-13. Oxide and fluoride glasses on an nd — vd diagram with lines of constant nonlinear refractive index
coefficient n2 predicted from Eq. (12-55).

and dispersion via the expression (Boling lent ultraviolet transmission (Dumbaugh
et al, 1978) and Morgan, 1980). Comparing Figs. 12-6
(12-55)
K(nd-l)(nj + 2] and 12-13, fluorozirconate glasses have
n1 =- significantly larger n2 values than fluoro-
beryllate glasses and overlap the lower in-
where K is an empirical constant obtained dex region of oxide glasses. The refractive
from a fit to experimental data (Weber indices of halide glasses increase when the
etal., 1978 a; Adair et al, 1987). Lines of network former anion is changed in the
constant n2 predicted from Eq. (12-55) are series F < Cl < Br < I.
plotted as a function of nd and vd in Fig. Simple SiO 2 has the smallest linear and
12-13 and are superimposed on regions nonlinear refractive indices of the oxide
of known oxide and fluoride glasses. For glasses. These values increase as modifier
these glasses n2 can be estimated from Eq. ions are added. For laser applications
(12-55) with an accuracy of ~ 10-20%. where lower n2 values are needed, oxygen
The equation is not generally applicable to can be replaced in part by fluorine to re-
chalcogenide glasses. duce n2 (e.g., in fluorophosphate glass).
The smallest linear and nonlinear refrac- For all-optical switching devices, mate-
tive indices for glass occur for simple BeF2 rials are sought having a large n2 and a
(Weber et al, 1978 b). The addition of alkali, small absorption loss coefficient at the
alkaline earth, and aluminum fluorides pro- operating wavelength. Hall et al. (1989)
duces durable fluoroberyllate glasses with has established an upper limit of n2 ~
only a small increase in n2 and with excel- 10~ 1 8 m 2 /W for oxide glasses containing
654 12 Optical Properties of Glasses

heavy metal ions (Pb, Bi). Although high of the saturated nonlinearity is very slow
purity silica has a much lower n2 value, it compared to that of nonresonant elec-
has the best overall figure of merit for this tronic nonlinearities.
application due to its extremely low ab- Glasses containing very small metallic
sorption (Vogel, 1989). particles also exhibit an efficient, fast opti-
cal Kerr effect with x(3) ~ 10" 8 esu. A large
enhancement of the intrinsic x(3) of the
Doped Glass metal arises from a surface-mediated plas-
Very large resonant optical nonlineari- mon resonance effect analogous to surface-
ties are observed in doped glasses. Jain and enhanced Raman scattering (Hache et al.,
Lind (1983) showed that enhanced reso- 1986).
nant third-order optical nonlinearities
could be obtained in semiconductor-doped
12.4.6 Laser Glass
glasses (colloidally-colored filter glass),
where n 2 - 1 0 ~ 1 4 m 2 / W , x ( 3 ) - 1 0 - 8 - 1 0 - 9 A large number of different lasing ions
esu, and response times were <10~ 1 1 s. and host glasses have been used for glass
The nonlinear behavior appears as intensi- lasers (Patek, 1970). Table 12-6 summa-
ty-dependent changes in absorption and rizes the dopant ions, representative of
refractive index originating from the gener- lasing wavelengths (the exact wavelength
ation of a short-lived free electron plasma varies with host), and host glasses that
and band filling effects. The size of the have been reported (Hall and Weber, 1991).
semiconductor microcrystals in the glass Fluorescence sensitizing ions are some-
affects the linear and nonlinear optical times added to the glass to improve the
properties due to quantum confinement ef- optical pumping efficiency. The forms used
fects (Borrelli et al., 1987; Potter and Sim- for laser glasses include bulk, fibers, and
mons, 1988). Very strong dispersion and a planar waveguides.
change in sign of n2 are observed in the Thus far all glass lasers have used triva-
vicinity of the band gap of these materials lent lanthanides as the active ion. Figure
(Olbright and Peyghambarian, 1986). Semi- 12-14 shows the 4 f electronic energy levels
conductor doped glasses have included and transitions for which stimulated emis-
I-VII [CuCl, CuBr, Ag(Cl,Br,I)] com- sion has been observed. The spectral range
pounds, II-VI [CdS, CdSe, C d S ^ S e ^ , of glass lasers extends from ~ 0.5 to 3.0 }im;
CdTe] compounds, and III-V compounds this is smaller than the ~ 0.2-5.0 |im range
(Vogel etal., 1991). of crystalline lasers (Weber, 1991). The
Organic dye molecules have intense spectral range of glass lasers can undoubt-
singlet-singlet transitions and have been edly be expanded by the use of appropriate
added to low-melting-point glasses such as ions and transitions in wide-band-gap
boric-acid glass (Kramer et al., 1986) and fluoride glasses or fused silica as hosts
lead-tin fluorophosphate glass (Tompkin for the ultraviolet and in heavy metal ha-
etal., 1987) without decomposition. Satu- lide or chalcogenide glasses as hosts for
ration of the ground state absorption of the the infrared. Because the optical spectra of
dye produces optical nonlinearities with ions in glass are inhomogenously broaden-
very large effective x(3) ~ 1 esu. Because the ing, glass lasers provide some tunability
response time is governed by the relaxation (<10%) that is not possible in crystalline
time of the triplet state of the dye, recovery hosts.
12.4 Special Glasses 655

Table 12-6. Rare-earth glass lasers and representative lasing wavelengths (from Hall and Weber, 1991).

Ion Wavelength (um) Host glassa

Cu+b 0.56-0.58, 0.63 Aluminoborosilicate (b), fluorohafnate (b)


Pr 3 + 0.61, 0.64, 0.70, 0.72, 0.91, 0.89, 1.08, 1.31 Silica (i), fluorozirconate (f)
Nd 3 + 0.93, 1.06, 1.34 Silica (b, f), silicate (b, f, w), borosilicate (w),
phosphate (b, f, w), germanate (b), tellurite (b),
fluoroberyllate (b), fluorophosphate (b),
fluorozirconate (f)
Pm 3 + 0.93, 1.10 Phosphate (b)
Sm3 + 0.65 Silica (f)
Tb 3 + 0.54 Borate (b)
Ho 3 + 0.55, 0.75, 1.38, 2.05, 2.9 Silica (f), silicate (b), fluorozirconate (f)
Er 3 + 0.85, 0.99, 1.55, 1.66, 1.72, 2.75 Silica (f, w), silicate (b), phosphate (b, f),
fluorophosphate (b), fluoroaluminate (b),
fluorozirconate (b, f)
Tm3 + 0.46, 0.48, 0.82, 1.48, 1.51, 1.88, 2.25 Silica (f), silicate (b), fluorozirconate (b, f)
Yb 3 + 1.03 Silica (f), silicate (b), borate (b)
Organic dyes b -0.53-0.65 Silica (b)
a
Form of the laser glass: b - bulk, f - fiber, w - planar waveguide.
b
Optical gain rather than laser oscillation was observed.

The spectroscopic properties important commercial laser glasses are almost exclu-
for laser action vary with the chemical sively silicates and phosphates. Fluoro-
composition of the host (Jacobs and We- phosphate glasses have also been devel-
ber, 1976). These include absorption and oped for applications requiring low n2
stimulated emission cross sections, ho- values (Neuroth, 1987). Phosphate glasses
mogeneous (natural) and inhomogeneous generally have narrower linewidths and
linewidths, and radiative and nonradiative for ultraphosphates have less fluorescence
transition probabilities. An extensive data- concentration quenching than for silicate
base exists of spectroscopic properties as- glasses, thus they are more appropriate for
sociated with the 4 F 3/2 -> 4 Iii/2 transition applications requiring high gain and effi-
of Nd 3 + (Weber, 1990). The stimulated cient energy extraction (Marion and We-
emission cross section, for example, can ber, 1991).
vary by one order of magnitude depending Laser glass shares with optical glass the
upon the host glass. This arises from com- requirements of refractive index homoge-
bined changes in the oscillator strength of neity (variations <10~ 6 ), high purity (ab-
the transition, the linewidth, and the re- sorption coefficient at the lasing wave-
fractive index of the host. From systematic length of <10" 3 cm~ 1 ), freedom from
compositional studies, rules can be derived bubbles and striae, low birefringence
for tailoring laser parameters. The varia- (< 5 nm/cm), good chemical durability,
tions in spectroscopic properties observed and capacity of being finished to high opti-
for Nd 3 + usually also apply to other triva- cal tolerances (A/20). High-quality phos-
lent rare-earth ions. phate laser glasses satisfying these require-
In contrast to the large number of exper- ments have been produced with dimen-
imental laser glasses listed in Table 12-6, sions greater than 0.5 m.
30

1.51
25

_ ~ 20
W O

1.38 11

1.66 II

0.46
0.85 I
1.72 I

0.48
u

0.75

ess
2
• H,
o

|
X 15 o
1 \f u
f CD

2.25
10 f

2.75
f

1.48
V r^

2.9
f
f
F
4 5

0.99

1.55

1.88

0.82
2.05
}f f

| _
t

••H. \
^H6

Pr 3+ Nd 3 + Pm 3 + Sm3+ Tb 3 * Ho 3 + Er 3+ Tm 3 * Yb 3

Figure 12-14. Energy levels and transitions of trivalent rare earth glass lasers. Typical transition wavelengths are given in microns.
12.4 Special Glasses 657

Thermooptic properties control the glass must also be optically homogeneous


beam quality of flashlamp-pumped, high- and free of birefringence. In high-power la-
average-power lasers. A thermal phosphate ser applications, the nonlinear refractive
glasses have been developed in which the index and optical damage threshold are
change of optical pathlength with tempera- further considerations. Thus the stringent
ture dS/dT^O (Izumitani, 1986). Fracture requirements characteristic of optical and
of the laser glass from thermally induced laser glasses are usually also applicable to
stress is a primary limitation on perfor- Faraday rotator glasses.
mance (Marion, 1986). A thermomechani- The largest diamagnetic Verdet con-
cal figure of merit for the fracture resis- stants are found for high-index, high-dis-
tance of a large plate of isotopic mate- persion glasses located in the upper right-
rial that absorbs light and is convectively hand corner of Fig. 12-6. Oxide glasses
cooled on its major faces is containing cations with large, easily polar-
izable outer electron shells, such as Te4 + ,
RT = Kcx(l~fi)/(xE (12-56)
Bi 3 + , and P b 2 + network formers and Tl + ,
where Kc is the fracture toughness (MPa/ In 3 + , Sb 3 + , La 3 + , Ti 4 + , Nb 5 + , and Ta5 +
m 1/2 ). The fracture toughness is a measure network modifiers have large Verdet con-
of the inherent resistance of the glass to stants (Borrelli, 1964). Of the nonoxide
crack propagation and is determined ei- glasses, beryllium and aluminum fluorides
ther by direct crack measurements or from exhibit little dispersion and hence have
the indentation produced by a microhard- corresponding small Verdet constants. At
ness tester, but the accuracy is usually not the other extreme, chalcogenide glasses
very high. As evident from Eq. (12-56), the have very high dispersion and large Verdet
intrinsic resistance of a laser glass to frac- constants and are appropriate for use in
ture can be increased by increasing the the infrared (Stepanov, 1974). Since the
thermal conductivity, decreasing Poisson's diamagnetic Verdet constant varies at I/A2
ratio, and reducing the thermal expansion in the long wavelength limit hc/A<^Eg,
coefficient and Young's modulus. Vdia is increased by selecting materials for
which operation is nearer the fundamental
band gap energy. If, however, the material
12.4.7 Faraday Rotator Glass
figure of merit for the applications is VdiJa,
The rotation of the plane of polarization then the wavelength dependencies of both
of light propagating through a glass paral- Fdia and the absorption coefficient a must
lel to an applied magnetic field, the Fara- be considered. The Verdet constants of
day effect, has been utilized in the construc- several representative glasses are given in
tion of fast optical switches, modulators, Table 12-7. The temperature dependence
circulators, isolators, and sensors for mag- of Fdia is very small which makes diamag-
netic fields and electric currents. Diamag- netic glasses attractive for high-stability
netic and paramagnetic glasses have been Faraday effect sensors. Measured values
used in bulk and fiber forms for these ap- of (dV/dT)/V for SiO 2 , BK 7, and SF 57
plications. To minimize the magnetic field glasses are approximately 10~4/K (Wil-
and length of material needed to produce a liams et al., 1991).
given rotation, the Verdet constant should The magnitude and the wavelength and
be as large as possible. For uniformity of temperature dependences of paramagnetic
rotation and isolation, the Faraday rotator Verdet constants vary depending upon the
658 12 Optical Properties of Glasses

Table 12-7. Verdet constants of glasses (at 633 nm and 300 K).

Diamagnetic Paramagnetic

Glass F(rad/Tm) Glass Ion F(rad/Tm)

Arsenic trisulfide _ 74 Borosilicate (FR-5) Tb 3 + -71


Lead-bismuth gallate - 42 Metaphosphate Tb 3 + -54
Lead silicate (SF 59) 20 29 Metaphosphate Pr 3 + -40
Alkali silicate (F2) 36 11 Fluorophosphate (FR-7) Tb 3 + -35
Borosilicate (BK 7) 64 4.1 Phosphate (FR-4) Ce3 + -31

choice of the paramagnetic ion. For lan- equal to the acoustic wavelength; the grat-
thanide series ions Faraday rotation in- ing depth is determined by the drive power
volves 4P-4f"~ 1 5d electric-dipole tran- of the transducer. A light beam traversing
sitions, therefore ions with low-lying 5d the medium is deflected by the grating at
states such as Ce 3 + , Tb 3 + , and Eu 2 + have the Bragg angle <9B from the normal to the
large F para . These ions also have large re- sound propagation direction given by
gions of transparency in the visible-near
infrared region. Because Fdia and Fpara have 1 k
(12-57)
opposite signs, the best host glasses are 17
those having low dispersion (therefore where X and A are the wavelengths of the
small Fdia) and capable of incorporating light and sound beams. This phenomenon
large quantities of the paramagnetic ion. provides fast deflection or modulation of
Values of Fpara for several rare-earth con- light and is used in display technology.
taining glasses are included in Table 12-7. The diffraction efficiency for a trans-
The wavelength dependence of Fpara is ducer of height H and interaction length L
also I/A2 at long wavelengths. Near sharp is (see, for example, Gottlieb, 1986)
resonances Vpara is enhanced and changes
sign as the wavelength of the incident light K2 L P, n6 2\l/2
(12-58)
passes through the resonance (Collocott
and Taylor, 1978). Except for very low tem-
7
V*J
peratures (T<20K), Fpara varies as 1/T where Pa is the acoustic power, p is the
and hence is increased by operating at low photoelastic constant, Q is the density, and
temperatures. A figure of merit for Faraday v is the sound velocity. Thus an acousto-
rotator materials used in high power lasers optic material, in addition to having low
where self-focusing is important is V/n2. As losses at the acoustic and optical wave-
evident from Figs. 12-6 and 12-13, low-in- lengths, should also have a large index of
dex fluoride glasses are attractive hosts for refraction and small sound velocity. These
paramagnetic ions for this application be- include materials containing heavy cations
cause both Fdia and n2 are small. such as lead silicate or tellurite glasses and
chalcogenide glasses. From Eq. (12-58), a
12.4.8 Acoustooptic Glass figure of merit for an acoustooptic mate-
rial is
Acoustic waves create a time-varying re-
fractive index grating in a material via the n6p2
M = (12-59)
photoelastic effect. The grating spacing is QV3
12.4 Special Glasses 659

Table 12-8. Properties of acoustooptic glasses (from Gottlieb (1986) and Izumitani (1986)).

Material Transmission range Refractive index Sound velocity Relative


(urn) (0.633 urn) (km/s) Ma

Fused silica (SiO2) 0.2 - 4.0 1.46 5.96 1.0


Lead silicate (SF 59) 0.46- 2.5 1.95 3.20 12.6
Tellurite(AOT5) 0.47- 2.7 2.09 3.40 21.5
TeO2 (crystal) 0.35- 5 2.26 4.20 (L) 22.8
0.616 (S) 525
Arsenic trisulfide (As2S3) 0.6 - 1 1 2.61 2.6 256

L - longitudinal wave, S - shear wave.


a
Figure of merit M = n6 P2/QVZ relative to that of SiO 2 .

Properties and figures of merit for several (transition metal ion, organic dye, molecu-
glasses are compared in Table 12-8. The lar group, etc.). Absorption causes core
selection of glass also depends upon the level excitations followed by secondary ra-
operating wavelength. Compared to crys- diation and relaxation processes. These
tals, glasses are attractive because they are lead to the creation of large numbers of
isotopic and can be prepared in large sizes electron-hole pairs, subsequent excitation
of excellent optical quality. of the activator, and fluorescence which is
detected by a photomultiplier tube or other
appropriate detector. Scintillation glasses
12.4.9 Radiation Detection Glass are available in bulk form for energy
Glass is used in two forms for detection calorimetry and in fiber form for particle
of high energy radiation and particles: as a tracking.
pure glass for the generation of Cerenkov Scintillation glass is produced by doping
radiation by energetic particles and as a glass with ions such as those used for phos-
doped glass for scintillation caused by X- phors and lasers. The fluorescence effi-
rays, gamma rays, charged particles, and ciency for excitation by ionizing radiation,
neutrons. If a particle travels through of however, is not the same as for optical radi-
medium of refractive index n at a speed ation. The development of scintillation
greater than that of light (c/n\ Cerenkov glass was pioneered by Ginther (Ginther
radiation is created. Since the Cerenkov and Schulman, 1958; Ginther, 1960).
radiation is in the blue-violet, for the radi- Among the glasses investigated were ce-
ation to be detected the glass must main- rium-activated lithium-magnesium-alu-
tain good transparency in this spectral re- minum silicate glass. Variants of this glass
gion. Large blocks of optical glass having a are still currently in use. The 5 d -> 4 f tran-
high refractive index, rc^l.7 are used in sition of Ce 3 + provides fluorescence at
Cerenkov counters capable of detecting ~ 400 nm which is well matched to the
particles traveling at 0.6 of the speed of peak spectral sensitivity of photocathodes.
light in vacuum. Because the absorption of Ce 4 + overlaps
High energy particles and ionizing radi- the emission of Ce 3 + , the glasses are pre-
ation are detected by scintillation from pared under reducing conditions to keep
glass activated by a fluorescing species the cerium in the trivalent state. The com-
660 12 Optical Properties of Glasses

position of the host glass affects the stop- Phosphate glasses containing cobalt or
ping power and overall detection effi- silver are used for personnel dosimeters.
ciency. Cerium-activated glasses contain- When exposed to radiation, the cobalt
ing large quantities of BaO to increase the containing glass becomes colored due to
density have been investigated for elec- the formation of color centers. Irradiation
tronic and hadronic calorimetry (Bross, of silver phosphate glass produces silver
1986). particles. The fluorescence stimulated by
Cerium-activated glass is also used for ultraviolet radiation of the glass is then
neutron detection where 6 Li is the neutron used to measure the radiation dose.
sensitive component (Spowart, 1976,1977).
6
Li interacts with a neutron to produce a
2.72 MeV triton and a 2.04 MeV alpha 12.4.10 Radiation Shielding Glass
particle; these lead to excitation of the
Ce 3 + fluorescence. Scintillation glasses are Glass is used for remote viewing of radi-
produced with lithium present in its natu- ation environments such as X-ray facilities,
ral isotopic abundance, as enriched 6Li hot cells in nuclear research, irradiation
(95%), or depleted (99.9% 7Li); weight per- facilities for food preservation, and medical
centages are in the range 2.5-7.5%. The sterilization and therapeutic installations.
Ce 3 + fluorescence decay from these glasses In these applications the optical glass must
consists of a fast component (~ 20 ns) and provide both adequate shielding and not
a slow component (~60ns). Longer life- discolor during exposure to the radiation.
time decay(s) associated with trapping cen- High-lead-content glasses are used for ra-
ters may also be present in scintillation diation shielding glass. These glasses have
glass. The inertness of the glass to radia- about one-half the absorption of lead of
tion damage (color center formation) is im- comparable thickness.
portant for use in high radiation intensity When normal fused silica and multi-
environments. component glasses are exposed to ionizing
Trajectories of highly ionizing charged radiation and high energy particles, charge
particles can be recorded in glass and re- carriers and a variety of atomic defects are
vealed by etching with concentrated hy- produced. This results in electronic (charge
drofluoric acid or sodium hydroxide to re- rearrangement) damage and, if the parti-
move material selectively along the track. cles have sufficient momentum, atomic or
The half-angle of the resulting cone-shaped ionic displacement damage (Williams and
etchpit is a measure of the ionization rate Friebele, 1986). Coloration (browning) of
of the particle. Of the many glasses in- optical glass begins at radiation doses
vestigated for this application, phosphate of ~10 2 Gy and becomes very dark at
glasses provide the greatest sensitivity ~ 5 x l O 4 G y . Radiation-resistant glasses
(etching rate along the particle trajectory have been developed to overcome this col-
to general etching rate) and the highest oration. This is accomplished by the intro-
charge resolution (Wang et al., 1988). duction of a small quantity of polyvalent
Among the uses of these glasses are identi- ions that act as electron acceptors and re-
fication of the mass and atomic number of duce the probability for generating stable
relativistic heavy cosmic rays and high res- color centers. A commonly used ion is
olution studies of relativistic heavy nuclei cerium which is added as CeO 2 in the
at accelerators. range of 0.3-3.0 wt.%.
12.5 Future 661

12.4.11 Photosensitive Glass gold, or palladium oxide as nucleating


agents. This glass photonucleates when
Photosensitive glasses are a special class subjected to ultraviolet or ionizing ra-
of glasses whose optical properties are diation via the process Ce 3 + +hv -*
changed by optical/thermal treatment. Ce 4 + -f e~, followed by heating and diffu-
Among these are photochromic glasses sion of the electron to a nearly silver ion
that change color under ultraviolet or where Ag + +e~->Ag°. Upon further heat
short wavelength light, then revert back to treatment Ag° atoms agglomerate to form
the original state when the light is reduced. silver colloids. These are dispersed through
In ophthalmic and architectural applica- the glass and act as nucleation sites for
tions, the transmission of such glasses in crystal growth which proceeds upon heat-
the 400-700 nm region can be reduced by ing at higher temperatures. Because crys-
more than 50% when exposed to bright tallization occurs only in areas exposed to
light. the ionizing radiation, spatially selective
Photochromism is observed in strongly chemical machining, photo engraving, and
reduced alkali silicate and other multicom- photographs are possible, (see Vol.11,
ponent silicate and borosilicate glasses, in Chap. 5).
glasses containing suspensions of crystal- As noted in Sec. 12.4.10, most glasses are
lites, and in glasses colored by silver photosensitive in the negative sense that
halides (Araujo, 1977). Transparent pho- they become colored (solarize) after expo-
tochromic glasses are produced by starting sure to ultraviolet or ionizing radiation. To
with a homogenous glass containing dis- prevent solarization in optically-pumped
solved silver and halide ions, then heating laser glass and in glass used for UV lamps
it to precipitate the silver halide (Stookey (e.g., xenon and mercury lamps), small
etal, 1978; Mauer, 1958). Many different quantities (<1%) of polyvalent ions such
base glasses can be used; the choice of com- as cerium, antimony, and molybdenum are
position, especially the halide, and ther- added. Solarization is also associated with
mal treatment influence the photochromic changes in the valence state of transition
properties. The large range of possible metal ions. Examples of such reactions in-
compositional variations and careful con- clude Mn 2 + +/iv-+Mn 3 + +e~~, F e 3 + + e "
trol of the thermal treatment result in a -> Fe 2 + , and Eu 2 + + T i 4 + -+ Eu 3 + +Ti 3 + .
wide range of transmission spectra, rates of
color induction, and recovery times.
12.5 Future
The mechanisms involved in pho-
tochromism are complex and include treat- A history of the chemical composition of
ment of precipitation kinetics and charge optical glasses shows significant evolution
carrier diffusion (Araujo, 1977). Using during the past century (Marker and
small-particle scattering theory, the color Scheller, 1988). Demands continue, how-
variation in polychromatic glasses are at- ever, for optical glasses with extended
tributed to the specific geometric shape of transmission in the infrared or ultraviolet,
the silver on the alkali halide monocrystal improved mechanical properties and ease
(Borrelli et al., 1979). of fabrication, lighter weight, better chemi-
Another example of a photosensitive cal durability, and composed of less costly
glass is lithium silicate glass containing or less hazardous raw materials. In recent
CeO 2 as an optical sensitizer and silver, years, efforts have been devoted not only to
662 12 Optical Properties of Glasses

seeking new and improved optical glasses 12.6 Acknowledgement


with a wider range of properties, but
to maintaining existing glass properties. Work performed under the auspices of
Health and environmental concerns have the U.S. Department of Energy by
necessitated reformulating optical glass Lawrence Livermore National Laboratory
compositions while still maintain their po- under Contract W-7405-ENG-48. Refer-
sitions in the glass map. For example, ra- ence herein to any specific commercial
dioactive thorium oxide has been replaced products by trade name, trademark, manu-
by yttrium, gadolinium, and ytterbium ox- facturer, or otherwise does not necessarily
ides and cadmium oxide by zinc and nio- constitute or imply its endorsement, rec-
bium oxides. Elements such as beryllium, ommendation, or favoring by the United
which have several attractive properties for State Government or the University of
glass, are not used commercially because of California.
the hazards associated with their use.
There are also concerns about heavy
metals such as lead, arsenic, antimony, and 12.7 References
mercury. Araujo, R. J. (1977), in: Treatise on Materials Science
Although the compositional space of and Technology Vol. 12: Tomozawa, M., Doremus,
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Adair, R., Chase, L. L., Payne, S. A. (1987), J. Opt.
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Solids 22, 423.
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13 Mechanical Properties of Glasses
Rolf Bruckner

Technische Universitat Berlin, Anorganische Werkstoffe, Berlin,


Federal Republic of Germany

List of Symbols and Abbreviations 667


13.1 Introduction 669
13.2 Glass as an Elastic Solid Material 669
13.2.1 Elastic Properties of Glasses 669
13.2.1.1 Fundamentals 669
13.2.1.2 Composition Dependence 670
13.2.1.3 Temperature Dependence 672
13.2.1.4 Dependence on Thermal and Mechanical Prehistories 673
13.2.2 Inelastic Properties of Glasses 675
13.2.2.1 Densification 675
13.2.2.2 Mechanical Losses 675
13.3 The Phenomenon of Uncontrolled Brittle Fracture 678
13.3.1 Theoretical and Practical Strength 679
13.3.1.1 Theoretical Strength 679
13.3.1.2 Real Strength: Griffith's Theory 679
13.3.2 Fracture Mechanics 681
13.3.2.1 Energy Balance 681
13.3.2.2 Fractography and Crack Velocity 683
13.3.3 The Phenomenon of the High Strength of Glass Fibers 686
13.4 Controlled Fracture Propagation and Time Dependent Phenomena 688
13.4.1 Subcritical Crack Propagation 690
13.4.2 Fatigue and Lifetime 691
13.4.2.1 Static Fatigue 691
13.4.2.2 Lifetime and Proof Test 693
13.4.2.3 Dynamic Fatigue 694
13.5 Techniques for Increasing Strength and Toughness of Glasses 694
13.5.1 Strengthening by Thermal Tempering 695
13.5.2 Chemical Strengthening 696
13.5.3 Fiber-Reinforcement of Glasses 697
13.6 Mechanical Behavior Above the Glass Transition Temperature 698
13.6.1 High-Temperature Strength 699
13.6.1.1 High-Temperature Strength as a Surface Property 699
13.6.1.2 High-Temperature Strength as a Volume Property 699
13.6.2 Non-Linear Relaxation Behavior 701
13.6.3 Non-Newtonian Flow Behavior 704

Materials Science and Technology


Copyright © WILEY-VCH Verlag GmbH & Co KGaA. Allrightsreserved.
666 13 Mechanical Properties of Glasses

13.7 Further Properties 705


13.7.1 Microhardness 705
13.7.1.1 Indentation Process and Phenomena 705
13.7.1.2 Influence of Chemical Composition 706
13.7.1.3 Temperature Dependence and Thermal Prehistory 706
13.7.2 Stress-Optical Coefficient 707
13.7.2.1 Stress-Optical Coefficient within the Elastic Range of Glass 707
13.7.2.2 Stress-Optical Coefficient within the Viscoelastic Range 708
13.8 References 709
List of Symbols and Abbreviations 667

List of Symbols and Abbreviations

a length
A crack propagation parameter
b broadness
c spring back value
C
P specific heat
C stress-optical coefficient
D relative distribution of the tensile strength
E Young's modulus
Et specific elastic factor for the i-th oxide
£(0 m ax relaxation modulus
/ factor
F load in Newtons
Fz drawing force
G shear modulus
Gi specific fracture energy
GSp specific fracture energy
h deformation rate
k Boltzmann constant
K compression modulus
Kad adiabatic compressive modulus
Kiso isothermal compressive modulus
Ki stress intensity factor for mode I
Klc critical stress intensity factor for mode I
I length
Mt molecular weights
m mass flow
An birefringence
N interference order
Pi content of z-th oxide in wt.% or in mol%
Q activation energy
r distance
r mean atomic distance
t time
T absolute temperature
% surface temperature
interior temperature
TD drawing temperature
Te glass transition temperature
U dissociation energy
*>\ longitudinal sound velocity
V{ fracture or crack velocity
v, specific factors calculated from the ionic radii
v, package density of the ions
668 13 Mechanical Properties of Glasses

p cubic thermal expansion


y shear or torsion angle
y surface energy
5 relative path difference
Kronecker symbol
£ deformation tensor
n viscosity
compressibility
X wavelength
Poisson ratio
V free surface energy
Q density of the glass
Q density
L stress tensor
o tensile or compressive stress
amplitudes
applied stress
pre-stress
working stress
strength under inert environment
^ax axial compressive stresses
T relaxation time
T shear stress
phase angle
CD frequency

ht high temperature
MH microhardness
MHK Knoop microhardness
MHV Vickers microhardness
13.2 Glass as an Elastic Solid Material 669

13.1 Introduction tensors are symmetric if the structure of


the solid body is cubic or isotropic which is
In this chapter the mechanical proper- the case for a slowly cooled glass. Thus, the
ties not only of glasses but also of their number of components are reduced to six
melts will be treated, because there is a for each tensor. The relationship between
continuous transition from the stable state the two tensors are the so-called stress-
of the melt via the metastable state of the strain- and strain-stress-equations depend-
undercooled melt to the thermodynami- ing on which physical property is given
cally unstable state of the glass (vitreous and which property is to be calculated. If
state) without significant change of struc- the strains are given and the stresses have
ture and of phase. Therefore, the properties to be calculated the stress-strain-equations
of glasses are sometimes understood much are applied:
better if the stable and/or metastable state (13-1)
is understood, even only partly, and vice E
versa. Additionally, there are characteristic
differences in the properties of the rigid with Sik the Kronecker symbol = 1 for i = k
glasses and their melts, particularly due to and = 0 for i ^ k. The indices i, k denote the
the molecular dynamics. Following the spatial directions x, y, z. Stress and strain
usual way of description of a material at components with i = k are normal or or-
room temperature and of the most com- thogonal components, while components
mon and typical glasses, the silicate and with i 7^ k are shear components.
oxide glasses, the starting point will be the If the stresses are given, the strain-stress-
vitreous state clearly below the glass tran- equations are applied:
sition temperature, Tg. Only then will the
temperature region around and above Tg 1
be treated when the mechanical properties E
are altered and relaxation and flow phe-
nomena become more and more dominant. Syy
~ E°yy'~E ^Gxx + °z^
(13-2)
£zz = T7 <*zz - 7T (°XX + °yy)
13.2 Glass as an Elastic Solid
Material
13.2.1 Elastic Properties of Glasses
In these equations the elastic constants are
13.2.1.1 Fundamentals properties of the material used: E the
If a solid body is deformed by a force, Young's modulus or elasticity modulus, G,
both the deformation and the outer force the shear modulus and \i the Poisson ratio.
or the applied stresses on this body are If K is the compression modulus, the rela-
described by the components of the stress tionship between the elastic constants is
tensor, E, and by the components of the given by:
deformation tensor, 8. These usually con-
sist of nine components, for each of the
(13-3)
tensors. If no stresses are present within the
body, as for instance cooling stresses, the ,-§-.
670 13 Mechanical Properties of Glasses

Methods for measuring these material and Brown, 1984). The introduction of
properties are described in many standard cations with still larger field strengths, such
books, such as those by Schreiber et al. as Ca2 + , leads to correspondingly higher
(1973), Davidge (1979) or Scholze (1988). E-values, as do additions of A12O3 and
Since very early on measurements have B 2 O 3 which reduce the number of non-
shown that glasses are excellent elastic ma- bridging oxygen atoms, B 2 O 3 by the so-
terials for which Hooke's law is fulfilled: called boron oxide anomaly (Scholze,
1988) provided enough alkali oxide is pres-
E = G/S (13-4) ent to ensure a network-forming quality
(j is the applied tensile or compressive for Al3 + and change to four-fold coordina-
stress and e the deformation in the special tion for B 3 + . Livshits et al. (1982) showed
case of a glass rod, s = Al/l91 the length and that E increases from 59 to 74 GPa with-
Al the elongation of the rod. Thus, glass is in the series 25Na 2 OxAl 2 O 3 (75-x)SiO 2
usually an elastic body at room tempera- when x varies from zero to 25.
ture. The larger its elastic modulus is, the As in the case of many other properties
less it can be deformed by a certain stress. the borate glasses show a totally other de-
Similar behavior shows the shear or tor- pendence on E with increasing alkali oxide
sion modulus, G = i/y, where T is the shear as compared with the silicate glasses. Start-
stress and y the shear or torsion angle. The ing from the very low £-value of 17.5 GPa
relationship to K and fi is given by Eq. for B 2 O 3 glass, the elastic modulus in-
(13-3). creases with alkali oxide concentration up
to 60 GPa (Takahashi et al., 1983). Two
13.2.1.2 Composition Dependence structural reasons are responsible for this
behavior. The B 2 O 3 glass has a very open
Silica glass with its three-dimensionally
structure and the network is much less in-
connected network is expected to have a
terconnected than that of silica glass due to
large £-value £ = 72 GPa (Deeg, 1958).
the disc-like triangular BO 3 groups. If al-
If alkali oxide is introduced the network
kali oxide is added, the free volume is filled
is weakened and E decreases (Fig. 13-1).
at least partly by the alkali ions and the
At comparable alkali concentrations the
BO3-groups are changed to BO4-tetrahe-
Young's modulus decreases with decreas-
dra in proportion to the alkali oxide con-
ing field strength of the cations. In this way
tent, an effect which is well-known as
E decreases from Li- to K-silicate glasses
boron oxide anomaly (see Chap. 5).
(Deeg, 1958; Kozlovskaya, 1959; DeGuire
A similar coordination change takes
place in alkali germanate glasses, from the
pure GeO 2 glass in which Ge 4 + is four-fold
coordinated to six-fold coordination in
proportion to the alkali oxide concentra-
tion up to about 12 to 17 mol% depending
on the type of alkali. In this way the
Young's modulus changes from 43 GPa for
GeO 2 glass to a maximum value of 73 GPa
Figure 13-1. Young's modulus, E, of binary alkali sili- at a Na 2 O content of 17 mol%. Above that
cate glasses at room temperature from various au- value the coordination is retrograde and
thors, composed by Scholze (1988). the ^-modulus is also (Osaka et al., 1985).
13.2 Glass as an Elastic Solid Material 671
0.04
The shear modulus has been investi-
gated much less than the Young's modulus.
But the shear modulus can be discussed in
the same manner as the Young's modulus
because G « 0.4 to 0.3 £, as follows from
Eq. (13-3). 10 20 30 40 50
From its definition the Poisson ratio — R20 in mol % —

fi = (Ar/r)/(Al/l) theoretically exhibits val- Figure 13-2. Compressibility, x, of binary silicate


ues between 0 and 0.5. For many glasses \x glasses at 21 °C and at 1 GPa (Weir and Shartsis,
1955).
is between 0.2 and 0.3. A low /i-value indi-
cates that at a certain elongation Al/l the
radial contraction Ar/r is low. This is the 0.05

case for relatively rigid structures, e.g. for


silica glass with \i = 0.17. By the incorpora-
tion of network modifying cations, particu-
larly large ones, the /i-values increase (in-
creasing polarizability).
More relationships to structural aspects
may be deduced from the compressibility,
x, which is the reciprocal of the compres-
sion modulus K. Starting from silica
glass with its open structure and abundant
free volume, a large compressibility is
expected: x = 2.7 • 10" 1 1 Pa" 1 . The intro-
Ratio
duction of alkali oxide leads to a decrease number of oxygen ions
of free volume which is connected with a Figure 13-3. Compressibility of binary alkali and al-
decrease of compressibility, particularly for kaline earth borate glasses at 21 °C and extrapolated
small cations with a high field strength to 0.1 GPa (Weir and Shartsis, 1955).
(Li2O, see Fig. 13-2). However, for cations
with larger (ionic) radii and with a large
polarizability (K + , P b 2 + , Ba 2+ ), the com- tematic measurements:
pressibility is increased. These two coun- n
teracting effects are still more pronounced E= £ EiPi (13-5)
in binary R 2 O - B 2 O 3 and R O - B 2 O 3 sys-
tems (Fig. 13-3). Of special interest is one of where Et is the specific factor for the i-th
many anomalies of silica glass: in contrast oxide and pt the content of this i-th oxide
to nearly all other solids, x increases with in wt.% or in mol%, respectively, depend-
increasing compressive stress up to a max- ing on the authors who determined the
imum value at a compressive stress of specific factors. Similar treatments are
350 MPa. Above that value the compress- given for G, \i and K. Numerous authors
ibility decreases in the usual way (Bridg- have applied such treatments for various
man and Simon, 1953). homologous series: Appen et al. (1961),
Many attempts have been made to cal- Kozlovskaya (1959), Winkelmann and
culate the elastic constants by so-called Schott (1894), Makishima and Mackenzie
specific factors found empirically by sys- (1973, 1975). A useful and comprehensive
672 13 Mechanical Properties of Glasses

summary of these specific factors is given 145 GPa is obtained (Williams and Scott,
by Scholze (1988). 1970). It is well known that a high Young's
Apart from the purely empirically eval- modulus is usually connected to a high
uated specific factors, Makishima and strength, apart from or under comparable
Mackenzie (1973,1975) calculated the elas- surface conditions (see Sees. 13.3.1 and
tic properties using a physical background. 13.3.2).
They regarded the Young's modulus as de-
pendent on the packing density of the ions, 13.2.1.3 Temperature Dependence
Vt9 and on the dissociation energy, (7, re-
Usually bonding forces decrease with in-
lated to the unit of volume. In this way they
creasing temperature. This leads to a de-
obtained for single component glasses:
crease of the elastic constants as was mea-
E = 2VtU (13-6) sured by Spinner (1956) and McGraw
(1952) for silicate glasses (Figs. 13-4 and
For multi-component glasses, the sum
13-5). The increase of /a with temperature is
over all components must be calculated:
750
(13-7)
z
i =1 700-
with Q the density of the glass, p{ portions
in mol%, Mt the molecular weights, and 650-
V{ the specific factors which can be calcu- 350
lated from the ionic radii. Together with
the factors Ut in KJ/cm3, Makishima and 300-

Mackenzie obtained: 250


0.24
E = 0.2VtZUiPi
0.22-
= 0.2ZVipiZUipi/?1Mipi (13-8)
0.20
and in a similar manner they calculated the 100 200 300 400 500 600
T in °C —
compression modulus:
Figure 13-4. Elastic constants and Poisson ratio ver-
K = Vt2ZUiPi=l/x (13-9) sus temperature of a borosilicate glass below Tg (Spin-
ner, 1956).
and the Poisson ratio:
ju = 0.5-0A39/Vt (13-10)
The consequence of Makishima and
Mackenzie's considerations is that a glass
with a high Young's modulus should con-
tain components with high dissociation
energies and high package densities but
small molecular weights. Oxides with
cations of medium field strengths are
0 200 400 600 800
most advantageous in this respect. As an T in °C —
example for a glass with the composition Figure 13-5. Young's modulus of a sodium calcium
40.7 SiO 2 , 7.2A12O3, 26.7 MgO, 25.4 BeO silicate glass versus temperature below and above Tg
(in mol%) an extreme Young's modulus of (McGraw, 1952).
13.2 Glass as an Elastic Solid Material 673

due to the fact that the glass structure ap- from 74.5 and 71.5 GPa for a sodium cal-
proaches with increasing temperature the cium silicate glass which had been cooled
value fi = 0.5 of melts and fluids. The de- normally and quenched. After having an-
crease of E and G depends on the glass nealed the same glass near Tg for several
composition. Increasing alkali oxide con- hours they found E = 16 GPa. Similar re-
centration leads to a steeper decrease of E sults were obtained by Halleck et al. (1986).
and G, the steepest decrease for Li 2 O-SiO 2 Investigations on glass fibers have
glasses following the series K 2 O -> Na 2 O shown very drastically the effects of ther-
-• Li 2 O according to Galyant and Pri- mal and mechanical prehistory on the elas-
menko (1978). These authors also found tic constants. Typical of these effects are the
that A12O3 diminishes this effect drasti- two following examples for £-glass fibers
cally. One exception exists again for silica produced under different drawing condi-
glass: it shows an increase of E and G with tions (Pahler and Bruckner, 1985 a, b):
temperature by 9% for E at 900 °C which First, Figs. 13-6 a toe show that the
might be due to its low thermal expansion Young's and the shear moduli are decreas-
and other thermodynamical effects, such as ing with decreasing fiber diameter. Since
the entropy effect, based on an elastic an- the square of the fiber diameter is recipro-
isotropy of the glass network (Coenen, cal to the fictive temperature of the fibers
1983). (that temperature at which the glass struc-
ture is frozen-in), the fictive temperature
increases with decreasing diameter and the
13.2.1.4 Dependence on Thermal
moduli decrease. This tendency is indepen-
and Mechanical Prehistories
dent of the drawing temperature, TD, and
Most properties of glasses are dependent drawing force, but it depends on the mass
on the prehistory. Among the various pre- flow which is kept constant in Figs. 13-6 a
histories (Bruckner, 1990), the thermal and to c by variation of the pressure on the
the mechanical are the most important nozzle. The strength, on the other hand,
ones. A typical consequence of the struc- increases with decreasing fiber diameter,
ture of glasses, with its failure of long range a phenomenon which will be discussed in
order, is that the structure can be changed Sec. 13.3.3.
continuously by thermal and mechanical Second, if using the Young's and shear
influences. If these influences are removed, moduli the Poisson ratios as a function of
the properties will change back to their the reciprocal radius at constant mass flow
previous values. This process takes time are calculated, one gets values which are
depending on temperature and on the dis- not only near 0.5 but partly above 0.5
tance from the metastable state of the glass. (Figs. 13-7 a to c). This indicates that these
With respect to elasticity this phenomenon Poisson ratios are apparent ones because
is called elastic aftereffect and is closely re- the formula fj* = E/G — 1 is only valid for
lated to relaxation effects (see Chap. 3 of isotropic materials (Pahler and Bruckner,
this volume). The fact that the Young's 1985 a, b). The fibers, however, are aniso-
modulus usually decreases with increasing tropic and show birefringence (see Sec.
temperature makes plausible that very 13.3.3).
quickly cooled glasses have lower E-values Thus, the first example indicates prefer-
than slowly cooled glasses. Stong (1937) entially the thermal prehistory, while the
has found a change of the Young's modulus second example shows both influences, the
674 13 Mechanical Properties of Glasses

33-
1L 30-
V
\
T D =1423K
m =5mg/s
TD = 1623K
m =5mg/s
\ T F 2 =3,8mN -x F z =1.2mN
8 f" 25- Q) ^"""""^--•^ c)
23:
80: \

75-
70-
s
x

^ ^ *——-—
66:
3500-

u 2500- /
T __5_ ?_

1500-
h
0 0.05 0,1 0,15 0,2 0 0.05 0,1 0,15 0,2 0 0,05 0.1 0,15 0,2
1
Reciprocal fiber radius in urn"

Figure 13-6. Shear and Young's moduli and strength of E-glass fibers versus the reciprocal of fiber radius under
various fiber drawing conditions (a to c) but at constant mass flow. Fz = drawing force, m = mass flow.

v
»w a) b) ; c)
11 T D =773K
0#4^
T D =1623K TD=1073K
0,2- m =5mg/s ffi =3mg/s m =243mg/s
D
E-Glass Fz = 1#2mN CaBa F 2 =0,8mN [ NaPoLi F z =0 f 8mN
a
0.6-
ent Poissor

TD = 673K
0,4- %—
TD=1023K
0.2- m =5mg/s m =3mg/s m =2.3m/s
F 2 =1.3mN F z =0,9mN Fz =2.45mN
%

a 0.6-
ex
^f
0A- ,/# T D =973K ^f^=648K
m =3mg/s m = 1.7mg/s
0,2- F z =3.0mN Fz =3,24mN

0 0,05 0,1 0.15 0.2 0 0.05 0.1 0J5 0.2 0 0.05 0.1 0.15 0,2
Reciprocal fiber radius in u.m~1
Figure 13-7. Apparent Poisson ratio of glass fibers versus the reciprocal of fiber radius under various drawing
conditions but at constant mass flow for a) £-glass, b) Ca-Ba-metaphosphate glass and c) Na-Li-metaphosphate
glass.

thermal and the mechanical prehistory, the It is plausible that time-dependent ef-
latter one produced by the stress during fects occur during phase-separation pro-
the fiber drawing process which causes the cesses. This because to the progress of
freezing-in of strains and, at least in the phase separation constitutes a kind of pre-
case of Na-Li-metaphosphate glass fibers, history for glasses which have composi-
also orientations of PO 4 -chains (Stock- tions within a solubility gap. Usually these
horst and Bruckner, 1982, 1986). effects are found to be low, within changes
13.2 Glass as an Elastic Solid Material 675

of 2 to 5% (Pye etal., 1974; Shaw and sification of silica glass (up to 16%) de-
Uhlmann, 1969, 1971; Tille etal., 1978). pends strongly on the experimental condi-
A common phenomenon which is not tions of the compression process, specifi-
only connected to the glassy but also to the cally, on whether it is uniaxial or isostatic.
crystalline state is the dependence of the A uniaxial compression process provides
elastic constants on thermodynamic prop- much higher shear stresses which act dur-
erties, such as heat capacity, thermal con- ing the compression experiment, and thus
ductance and thermal expansion. There- a higher degree of permanent densification
fore a distinction has to be made between compared with an isostatic compression
the isothermal and adiabatic elastic con- process. Seifert et al. (1983) showed by
stants. If the Young's modulus or the com- means of Raman spectrocopy that this
pressibility is measured by static methods, process is accompanied by a decrease of
the isothermal moduli are obtained. When, the mean S i - O - S i angle. The degree of
however, dynamic methods are applied, densification is, of course, also dependent
the adiabatic moduli are measured, if the on the glass composition and on the start-
frequency of the dynamic method is high ing condition of the glass structure.
enough that no temperature equilibration Uhlmann (1973/74) showed that the densi-
during torsional or tensile and compressive fication is increased with increasing tem-
stresses can take place. Therefore, if Kad is perature and pressure, and no limit seems
the adiabatic compressive modulus, which to exist. The dependence on the composi-
may be measured easily by ultrasonic ve- tion is more complicated: in the systems
locity and density, the isothermal modulus Na 2 O-SiO 2 and K 2 O-SiO 2 , densifica-
can be calculated by the following equa- tion at 200 °C and 3 GPa increases with
tion and vice versa: R2O-concentration from pure silica glass
with 2.2% to R 2 O = 10 mol% up to 6.5%.
= Kis TH2/cp (13-11) Above 10mol% R 2 O densification de-
with T the absolute temperature, /? the creases again. Two effects are in conflict.
cubic thermal expansion coefficient, and cp On the one hand the mobility of the glass
the specific heat. structure increases with increasing alkali
The difference between the isothermal content, which increases the densification;
and adiabatic compressibilities is about 5%. on the other hand, the free volume is filled
by the alkali ions which leads to a reduced
13.2.2 Inelastic Properties of Glasses densification effect. Fig. 13-8 shows this
latter influence in comparable uniaxial
13.2.2.1 Densification compression experiments as a function of
Elastic deformations are by definition pressure and alkali concentration (Macken-
reversible. At very high pressures, however, zie, 1963, 1964; Bridgman and Simon,
the deformation can be irreversible; this 1953).
means that plastic flow takes place and the
result is an increase of density. This den-
13.2.2.2 Mechanical Losses
sification can be reversed by annealing
around Tg as was shown first by Bridgman Another inelasticity effect in glasses is
and Simon (1953) and later by Cohen and the internal friction. There are several act-
Roy (1961) and by Mackenzie (1963,1964). ing mechanisms which are responsible for
The results indicate that the degree of den- the internal friction or mechanical losses. If
676 13 Mechanical Properties of Glasses

typical absorption curve with a maximum


0%NaoO-
10%Na20- at the inflexion point of curve G (Fig. 13-9).
The maximum of a mechanical loss mecha-
23%Na2Q nism with a relaxation time, T, occurs at a
frequency when COT = 1. This corresponds
31%Na 2 CT to a loss factor of tan cp = (Go— G^)/2G0
and a modulus G = 0.5 (Go + G J .
U 8 12 16 20 The temperature dependence of the re-
Pressure in GPa —m"
laxation time, T, is given by the typical
Figure 13-8. Densification of silica glass and sodium Boltzmann equation T = ToeQ/fcT, from
silicate glass versus uniaxial compressive stress with
increasing Na 2 O content (composed from various au-
which it follows for co x = 1 the tempera-
thors). ture, 7^, at which the loss factor, tan cp, has
its maximum:
a sinusoidal stress (usually a torsional or a TM = Q//cln(l/coTo) (13-14)
bending one), a = a0 sin co t or a — a0 eicof, where Q is the activation energy of the
is applied on a glass rod, the deformation, relaxation process, k the Boltzmann con-
8? lags behind the stress by the phase angle, stant and T 0 the pre-exponential factor
cp: a = e0 sin(cot — cp) or: s = 8 0 e l(wr ~^, (TO^10-13S).
where a0 and e0 are the amplitudes, From the logarithmic decrement of at-
co — 2 n v the frequency and t the time. If tenuation, the loss factor can be obtained
mechanical energy is dissipated in the form by simple torsional or longitudinal vi-
of heat in real materials, the phase angle cp brations as well. The relationship is:
is identical with the loss angle. In ideal tan cp = 8/n.
elastic materials cp = 0, inelastic portions In order to study relaxation mechanisms
give rise to cp ^ 0. As in the analogous case in glasses it is more convenient to vary the
of electrical vibration losses, the dynamic temperature instead of frequency, because
shear modulus of torsional vibrations (or from Eq. (13-14) it follows that a linear
in the case of longitudinal waves the dy- alteration of temperature at constant fre-
namic elastic modulus) and the loss factor, quency is equivalent to an exponential al-
tan cp, depend on frequency, co, and on the teration of frequency at constant tempera-
relaxation time, T, of that relaxation mech-
anism which causes the mechanical loss.
These relationships are given (Ferry, 1970;
Kirby, 1953 and 1954) for the simplest case
by:
G = G0-(G0-GJ(l + co2T2r1 (13-12)
COT
(13-13)

where G is the dynamic shear modulus, Go


that at co -+oo, and G^ that at co = 0. Figure 13-9. Typical dispersion curve for the dynamic
shear modulus G (curve a) and for the loss factor tan (p
The dynamic shear modulus, G, versus versus frequency co• = 2 n v multiplied by the relax-
frequency, co, is a typical dispersion curve ation time r of a distinct relaxation or loss media-
(a) and the curve of the loss factor (b) is a
13.2 Glass as an Elastic Solid Material 677

ture. Therefore, most experiments were


made at constant frequency with variation
of temperature. In simple alkali and multi-
component silicate glasses three different
loss mechanisms are acting, as is shown in
Fig. 13-10 (Coenen and Amrhein, 1961).
With respect to a frequency of 5 cps the
low temperature maximum is caused by
the diffusion of alkali ions, the medium
temperature maximum is due to the mobil-
ity of non-bridging oxygen ions, connected
with a combined loss produced by the in-
teraction of two different mobile cations
(two different alkali and/or hydrogen ions).
The main loss maximum in the glass tran- 500 1000
sition range is related to the mobility of the - Temperature in
whole network. An interesting point in Fig. Figure 13-10. The logarithmic decrement of attenua-
13-10 is the existence of double maxima tion of binary sodium silicate glasses (Na2O-content
at medium and high temperatures for the from 20 to 40 mole%) versus temperature under tor-
sodium silicate glass with 24 mol% Na 2 O, sion vibrations with a frequency of 5 rps (Coenen and
Amrhein, 1961). Courtesy of flnstitut National du
indicating phase separation into high and Verre.
low silica portions with somewhat higher
and lower amounts of non-bridging oxy-
gen atoms and with higher and lower glass
transition temperatures, respectively.
All loss maxima show a shift to lower
temperatures with increasing Na 2 O con-
tent due to decreasing network strength.
Directly connected to the loss maxima are
step-wise decays of the shear modulus as
was shown by Coenen and Amrhein (1961)
in Fig. 13-11. 0 400
Further features of loss maxima mea- Temperature in °C •

sured by various authors (Fitzgerald, 1951; Figure 13-11. Logarithm of the shear modulus at con-
Kirby 1953,1954,1957; Day and Rindone, stant frequency of 5 rps for a sodium disilicate glass
1962; Coenen and Amrhein, 1961) are as versus temperature (Coenen and Amrhein, 1961).
Courtesy of l'lnstitut National du Verre.
follows. The height of the loss maxima in-
creases with increasing sodium oxide con-
tent and with increasing cooling rates of
the glass samples. The loss peak is shifted tion energy for the alkali oxide loss peak
at lower temperatures and the activation corresponds with that for the ionic conduc-
energy is decreased from 21 kcal/mol (an- tivity, thus both processes are based on the
nealed) to 16 kcal/mol (quenched glass) mobility of the alkali ions. The activation
as was shown by Fitzgerald (1951). This energy decreases with decreasing field
author also demonstrated that the activa- strength, i.e. from Li + to K + .
678 13 Mechanical Properties of Glasses

It is of distinct interest that the medium


temperature loss maximum has no relation
to a conductivity effect, thus, it should be
electrically neutral. If A12O3 is added to a
silicate glass as a substitute for SiO 2 the
number of non-bridging oxygen ions de-
creases and the loss peak intensity should
decrease. This is confirmed by Kirby (1954) Strain, relat. units —•-
and by Day and Rindone (1962), who Figure 13-12. Stress-strain straight line (Hooke's law)
showed that the peak height decreases and with sudden (brittle) fracture of a bulk glass (curve a)
the peak is shifted towards higher tempera- and with a ductile fracture (toughness) of a metal
(curve b).
tures, indicating together with the shift of
Tg towards higher temperature a stronger
and more cross-linked network. curve b). This kind of fracture behavior is
The method of internal friction has fre- called toughness and is explained by plas-
quently been applied to study the so-called tic gliding of layers in crystalline lattices,
mixed alkali effect, an effect which is most a phenomenon occurring particularly in
pronounced for alkali ion mobility in an metals and for instance in graphite, which
electric field by which the specific conduc- has been shown experimentally. Therefore,
tivity is decreased up to several orders of it was believed that the brittleness of oxide
magnitude if two alkali ions are exchanged glasses is due to their disordered network
by molar fraction of 0.5. Also the mechan- without any long-range order where glid-
ical mobility in an alternating field of stress ing layers cannot be formed. However,
is very pronounced as was shown by when the high ductility of metal glasses (see
Coenen (1961), Shelby and Day (1969, Volume 6) was discovered, this explanation
1970), vanGemert et al. (1974), and in a could not be maintained any longer. The
review by Zdaniewski et al. (1979). main origin of ductility of a material seems
to lie in metallic bonding and that of
brittleness seems to be in an ionic and
13.3 The Phenomenon covalent or mixed bonding character and
of Uncontrolled Brittle Fracture not (or at least not only) the ordered or
disordered structure of a material. In this
It is well known that glasses, particularly way it becomes plausible that not only are
oxide glasses, are highly brittle. The term glasses brittle materials but also ceramic
brittleness is related to the fracture behav- materials with and without glass phase,
ior and is closely connected to Hooke's quartz and even diamond and silicon car-
law: brittle fracture occurs at a certain bide with their dominant covalent bonding
point on the elastic line without any indi- character.
cation or deviation from the stress-strain Another point connected with the term
straight line (Fig. 13-12, curve a). A ductile "brittleness" is the question: is the be-
polycrystalline metal, however, breaks af- havior of a glass as a brittle material really
ter a significant deviation from linearity at characterized by curve a in Fig. 13-12 or is
much higher strains and after a certain de- this produced by effects which reduce only
formation which may be described as plas- the strength of the glass, e.g., by surface or
tic flow under a certain stress (Fig. 13-12, internal cracks?
13.3 The Phenomenon of Uncontrolled Brittle Fracture 679

It is a very long-established fact, recog- 13.3.1 Theoretical and Practical Strength


nized since the key work by Griffith (1920),
Strength is not a material constant such
that the strength of glass fibers is two or
as the elastic constants, thermal expansion,
three orders of magnitude larger than that
density, etc. which can be determined with
of bulk glass. Only this fact has the conse-
an error of less than 3%. Strength depends
quence that the stress-strain curves of glass
on various influences, e.g. the size of the
fibers and bulk differ from each other not
specimen, the sample preparation, dura-
only by magnitude of stress, <x, and strain,
tion of load, surrounding media etc. There-
s, but also by the character of the curves
fore a scatter of strength values of 15 to
(see Fig. 13-32 in Sec. 13.5.3). A compari-
25% is normal. This indicates that fracture
son of curve 1 for bulk glass to curve 2 for
is broadly connected to statistics.
glass fibers shows a curvature at stresses
which are clearly beyond the strength val-
ues of bulk glass. Thus, the non-linear part 13.3.1.1 Theoretical Strength
of curve 2 cannot be measured for bulk The ultimate strength of a material is
glass because fracture occurs before these determined by the mutual bonding forces
stress-strain values are reached. of its atoms, ions or molecules and can be
As will be shown later (in Sec. 13.3.3) this calculated in various ways. Usually that
non-linearity is reversible at least within energy which is necessary to produce a new
the experimental error of one cycle of the surface is considered. Supposing a planary
stress-strain curve, as a result of the non- stress strain state, this leads to the theoret-
linear interaction potential between the ical strength (Griffith, 1920):
stressed and strained atoms which is obvi-
ously induced to a certain degree (Pahler (13-15)
and Bruckner, 1985 b). If such high stresses where E is the Young's modulus, y the free
are repeated numerous times, bondings surface energy and a the atomic distance. A
may be broken more and more, micro- rough estimation with the help of mean
cracks will be produced and finally the values for silicate glasses, E = 70 GPa,
stress-strain curve will no longer be re- y = 0.3 N/m and a = 1.6 • 10" 1 0 m, leads
versible, indicating that deviation from to a value for <7theOr.~ 13 GPa. Other esti-
ideal elasticity occurs, if fracture can be mations are within the same order of mag-
prevented during the stress-strain cycles. nitude, e.g. the so-called Orowanian rule
If any deviation from Hooke's straight leads to <7 theor ^£/10 = 7GPa. A some-
line indicates toughness, at least a very what modified estimation (Bartenev and
slight one, the non-linear part of curve 2 in Sanditov, 1982) is: <7theor. = (l -2/x)£/(l + pi)
Fig. 13-32 characterizes such a property with fi the Poisson number.
and this property should be dependent on
the composition of the glass. However, as
13.3.1.2 Real Strength: Griffith's Theory
will be shown in the next sections, the
strength of glasses below Tg is usually not The experimentally measured real
a volume, but primarily a surface property. strength values of glasses are usually lower
Above Tg, however, strength becomes a than the theoretical strength values by sev-
volume property (see Sec. 13.6.1). eral orders of magnitude. The origin of this
discrepancy is that real bulk glasses and
real materials all contain faults, micro-
680 13 Mechanical Properties of Glasses

f theoret. strength
1989). The reason that cracks at the surface
10*- structural influence positively the strength of glass as
> glass fibers defects
compared with cracks in the interior may
surface defects
I pristine and acid- and be seen in the fact that the tensile strength
| polished glasses microcracks is about one order of magnitude less than
the compressive strength; the flexural
normal glass
products heavy surface strength is in between because one side is
> scratched glasses
defects under compressive, the other one under
macrocracks
tensile stress before fracture. Thus if sur-
Figure 13-13. Overview of the strength of glasses face cracks are removed by etching with
(Kruithof and Zijlstra, 1959). HF or by flame polishing, the strength of a
glass sample is increased.
The real strength is influenced not only
cracks and cracks, of which those at the by the size of the specimen but also by
surface diminish the strength in the most corrosion phenomena. Norville and Minor
drastic manner. Figure 13-13 gives an (1985) have investigated 20-year-old win-
overview of the strength of glasses and the dow panes and have found clearly higher
origin of the reduced values (Kruithof and strength values on the inner side compared
Zijlstra, 1959). to the outer side. Still higher strength val-
Most interesting are the strength values ues resulted for the inner surfaces of insu-
of glass fibers which are close below that of lating double glazed windows.
the theoretical strength. This was recog- Very large surface cracks are created by
nized already by Griffith (1920), who ob- collisions with small particles or stones.
served a drastic increase of strength with The loss of strength is dependent on the
decreasing fiber diameter. After having ex- impact of the projectile (Wiederhorn et al.,
plained the difference between theoretical 1979).
and experimental strength with his famous Smaller cracks can be observed by elec-
equation: tron microscope, as was done by Varner
and Oel (1975), in order to attribute the
(13-16) strength to certain faults and to study the
where / is the length of that crack which action of HF-etching of the surface. A
leads to fracture, Griffith interpreted the combination of electron microscope and
high strength of glass fibers as being due to strength measurements was also applied
very short crack lengths in pristine fibers. by Pavelchek and Doremus (1974), who
An important point is the size of a sam- were able to show that the cracks produced
ple, because the probability for the occur- by grinding the surface with SiC paper,
rence of voids and cracks increases with which determines the strength of the glass,
the size of a specimen. Thus, the strength of have a depth of 6 jam, a value which
fibers decreases with increasing fiber length Griffith (1920) had already found by his
at comparable diameters (Anderegg, 1939) estimates from real strength values of bulk
and the strength of a bulk glass with a glasses.
much larger volume than that of a fiber is The reason for the difference between
much lower. This size effect is also well- the theoretical strength (10 to 30 GPa) and
known for the strength of sheet glass the strength of glasses with crack-free sur-
(Blank et al., 1990; Struck and Briinner, faces (about 4 GPa) is a question of special
13.3 The Phenomenon of Uncontrolled Brittle Fracture 681

interest. Rawson (1953) and Dietzel (1981) 13.3.2 Fracture Mechanics


explain this discrepancy by inhomogenei-
13.3.2.1 Energy Balance
ties within atomic regions where stresses
occur by phase separation tendency or by In order to produce glasses with higher
formation of swarms of alkali-rich regions. mechanical strength and to understand
In glasses with real phase separation small brittle fracture behavior it is necessary to
cracks at the phase boundaries were found investigate the processes that occur during
by Vogel (1964). In normal glasses without the fracture. Since about 1960, fracture
phase separation, Hillig (1962) explained phenomena have been treated by the in-
the low strength values of bulk glasses with creasingly developed discipline of fracture
thermal motions within atomic regions mechanics (see also Vol. 6). Kerkhof (1970)
(fluctuations). It has also been discussed has summarized the knowledge in a book.
that fluctuations at the surface may lead to Conference proceedings were published by
a kind of surface roughness which might Bradt et al. (1974, 1986) and by Kurkjian
act as cracks in the sense of fracture me- (1985), and a long series of review articles
chanics (see Sec. 13.3.2). These small sur- appeared, such as Charles (1961), Cher-
face cracks are not detectable, not even by mant et al. (1979), Cottrell (1964), Doremus
electron microscope. Therefore attempts (1982), Ernsberger (1977), Evans (1974,
have been made to enlarge these surface 1978), Freiman (1980), Hillig (1962), Hol-
faults in order to convert them to visible loway (1986), LaCourse (1972), Lawn and
cracks. This was done by evaporation of Wilshaw (1975), Lawn (1983) and Wieder-
gold (Adams and McMillan, 1977) or horn (1974). The development of fracture
sodium vapor (Andrade and Tsien, 1937), mechanics is closely linked with the names
or by ion exchange (Acloque et al., 1960; of Inglis, Griffith and Irwin. In contrast to
Ernsberger, 1962). The latter method was the more statistical treatment of fracture
the most successful one. Ernsberger pro- strength, the behavior of a single crack (or
duced tensile stresses in the surface by ion flaw) is treated within a homogeneous and
exchange Na-»Li + (15 min. at 250 °C) and isotropic continuum. If linear elastic be-
counted the cracks which became visible as havior can be presupposed, the term linear
a result of these surface tensile stresses. The elastic fracture mechanics is also used.
results for normal sheet glass was 50000 As in the case of Griffith's theory, the
cracks/cm2. He could show that the cracks origins of fracture mechanics are located in
originated from surface damages or sur- continuum mechanics and the difficulty is
face decompositions already produced by the transformation to atomic scales if the
small amounts of impurities. Rauschen- stress field at the flaw tip is treated during
bach (1981, 1983) has applied the method the fracture process. This is the main task
of implantation of noble gas ions. A ther- of fracture mechanics. The stress fields
mal treatment after implantation leads to around a crack tip are complex and are
formation of small bubbles which make dependent on the kind of loading. Accord-
visible the finest defects at the glass surface. ing to Irwin (1958), one has to distinguish
Defect densities up to 10 11 cm" 2 are mea- between three fundamental types (modes)
surable by this method. of crack loadings which are characterized
by the relative shifts of the crack tips (Fig.
13-14). The first mode (I) is the most impor-
tant and is the typical crack opening mode.
682 13 Mechanical Properties of Glasses

Figure 13-14 The three


modes of crack loading
II III (Kerkhof, 1970).

Mode II is the first shear mode or the edge where KY is the stress intensity factor for
mode, and mode III is called the second mode I by which the stresses before the
shear mode or the tearing mode. Mode I is crack tip, r, can be easily calculated. For a
best realized if the fracture is a brittle one, crack with the length of 2 a which is under
which again is best realized for glasses. The an overall tensile stress, cr, the stress inten-
stresses for mode I before the crack tip are sity factor is given by:
(see Fig. 13-15):
x,= na (13-18)
Kr <p
G = cos For the special case of a long plane plate
' «xx ~—
2nr ~~ (1 ~ s i n <P/2 ' s i n 3 (p/2)
(13-17a) with a broadness b and with a crack at one
side of depth a which is under tensile stress,
u
yy
cos — (1 + sin cp/2 • sin 3 (p/2) cr, perpendicular to the crack, the stress
(13-17b) directly before the sharp crack tip, ar9 at
the distance r is given (see, e.g. Kerkhof,
(13-17c) 1970 or Paris and Sih, 1965) by:
sin (p/2 • cos (p/2 • cos 3 (p/2 or = 2o« (13-19)
2nr
(13-17d) !f t he condition a<b is not fulfilled, Eq.
= (7™ = 0 (13-17e) (13-18) must be multiplied by a certain
factor on the right side, e.g. f{a/b) =
1.99 - 0.41 (a/b) + 18.7 (a/b)2 - 38.48 {a/b)3
+ 53.85 (a/b)4. Equation (13-19) shows that
the stress, or, at the crack tip is much
zy higher than the outer tensile stress, o. For
example, at a distance of several atomic
spaces, say r = 10A = 10~ 9 m, and for a
crack depth of a = 1 mm, the stress or is:
or = 2000 o. \ior > <TC, with oc the strength
of the glass plate, the fracture is sure. For
the special case or = oc the critical value
for the stress intensity factor KY is reached
and this is called the critical stress intensity
Figure 13-15. The crack tip front with the correspond- factor, Klc, or the fracture toughness:
ing coordinates and the components of stresses in the
advanced field of the crack (Kerkhof, 1970). Tea (13-20)
13.3 The Phenomenon of Uncontrolled Brittle Fracture 683

This is a material-specific property and is This is the reason why today the critical
important as a fracture criterium. From specific fracture energy, GIC, is measured
the energy balance, the specific fracture en- indirectly by the determination of the criti-
ergy, GI? is obtained for the plane stress cal stress intensity factor, Klc. It must be
condition: emphasized, however, that the fracture
G, = Kf/E (13-21) criterion, <rc «J% a = Klc, is no theoreti-
cally founded law, but an experimentally
If the critical stress is exceeded, the crack based fact. Klc is also defined as that stress
propagation becomes unstable and GY be- intensity factor at which a rapid crack
comes the critical specific fracture energy, propagation occurs. Rapid is understood,
GIC = K2C/E. For an ideal brittle material for practical reasons, to be a crack propa-
Gj = 2y (y the surface energy) which leads, gation larger than about 10 mm/s. The in-
together with Eq. (13-18) to formation derived from Klc is the permissi-
ble stress and crack length which ensure
a) (13-22) that no fracture takes place immediately.
which is equivalent with Eq. (13-16), if KIC-values for silicate glasses do not dif-
a = 1/2. This equation leads to an unstable fer much with composition. Typical values
equilibrium, because, if 2 y > a2 n a/E the are given in Table 13-1 (Wiederhorn, 1969).
crack would be closed and if 2 y < a2 n a/E This table also shows the above-mentioned
the crack would be opened, an effect which discrepancy between the fracture surface
was realized by Stavrinidis and Holloway energy, y, calculated from KIC and the sur-
(1983) in load-changing experiments where face energies, which are estimated from the
fracture has to be prevented. surface tensions. The former, in Table 13-1
column 3 to 5, are about one order of mag-
In real fracture experiments with glasses
nitude larger than the latter, e.g. for silica
it was found that the fracture energy is
glass at 300 K y = 4.37 N/m calculated from
clearly higher than that for ideal elasticity.
Klc = 0.794 MPa m 1/2 and from surface
Marsh (1964) interpreted this problem to
tension y = 0.34 N/m (see Scholze, 1988).
mean that something other than elastic en-
ergy still has to be considered, such as plas-
13.3.2.2 Fractography and Crack Velocity
tic deformation at the crack tip. Irre-
versible chemical reactions may also take The usual brittle fracture of glass is char-
place (Wiederhorn and Townsend, 1970). acterized by the fracture or crack velocity

Table 13-1. Fracture mechanics data for some glasses (Wiederhorn, 1969).

Glass Young's Fracture surface energy in Jm 2


KIC-value in MPam 1 / 2 at
modulus at various temperatures (K) various temperatures (K)
in GPa
11 196 300 77 196 300

Silica glass 72.1 4.56 4.83 4.37 0.811 0.839 0.794


96% silica 65.9 4.17 4.60 3.96 0.741 0.779 0.722
Lead-alkali 65.3 4.11 - 3.52 0.734 0.680
Soda-lime 73.4 4.55 4.48 3.87 0.820 0.812 0.754
Aluminosilicate 89.1 5.21 - 4.65 0.963 0.910
Borosilicate 63.7 4.70 _ 4.63 0.774 0.768
684 13 Mechanical Properties of Glasses

V{. Schardin and Struth (1937) found that


after a relatively slow start the crack tip
propagates to a maximum value V[max
which is typical for each glass, e.g. for silica
glass Vu max = 2200 m/s, for sheet glass
Vf, max = 1-500 m/s. They calculated from
the elasticity theory:
= 0.38 (13-23)
Figure 13-16 a. Principle of crack surface modulation
while Kerkhof (1963) calculated from with ultrasonic waves during crack propagation,
molecular considerations: V{ = Vh, under tensile stress, a0 • Vt = velocity of
transversal waves, T = transversal ultrasonic source
(13-24) (Kerkhof, 1980).

where Q is the density, y the surface energy


and f0 the mean distance of the ions. For a
mirror glass with E = 74 GPa, Q == 2.520
g/cm3, y = 0.305 N/m and r 0 = 2.0 • 10" 1 0 m
(Scholze, 1988), the maximum fracture ve-
locity is 2059 with Eq. (13-23) and 1556 m/s
with Eq. (13-24). The latter value agrees
very well with the experimental value of
1520 m/s. The most exact experiments on
crack velocity were performed using the
ultrasonic modulation technique of frac-
ture surfaces developed by Kerkhof (1980).
Fig. 13-16 a shows the principle and the — direction of crack propagation
result from which the crack velocity V{, can Figure 13-16 b. Microscopic interference field of the
be directly determined by V{ = X • v, where crack surface in the starting range of the ultrasoni-
X is the wavelength of the modulated crack cally modulated crack propagation: v = 923 kHz,
height of the photon graph is 0.4 mm, Crack velocity
surface and v the frequency of the ultra-
at the right-hand end about 100 m/s (Kerkhof, 1980).
sonic wave. If X becomes too small at low
V{ or too large at the beginning or end of
the fracture process, v should be chosen
smaller or larger, respectively. In this way men is broken, one can observe (Fig. 13-17)
the increase of V{ with crack propagation fracture mirrors; these are regions with a
can be obtained in an elegant manner (Fig. smooth surface around the fracture origin
13-16 b). For further methods, the reader is (below) which corresponds with the area of
referred to work by Kerkhof (1970, 1980, the starting fracture. At a certain distance
1983), Kerkhof and Richter (1987), and when the crack propagates with high ve-
Scholze (1988) which also contains a great locity, the fracture mirror becomes coarser.
variety of fracture phenomena with glasses. This distance, am9 is proportional to the
Two very frequently observed typical reciprocal of the square stress, a~2, or in
phenomena may be mentioned here, the other words the product am a2 is constant
so-called fracture mirror and the Wallner (Kerkhof, 1970, 1980). This constant is
lines. If a glass rod or a sheet glass speci- called the fracture mirror constant and al-
13.3 The Phenomenon of Uncontrolled Brittle Fracture 685

lows one to calculate the specific fracture


energy, GSP:
GSJ> = 4(1-^) a2 aJ(nE) (13-25)
The roughness of the fracture surface is a
criterion that in this region the maximum
fracture velocity has been reached.
The Wallner lines can be detected on the
fracture mirror area as many fine crossing
curves (Fig. 13-18 a) from which the crack
velocity can be measured and calculated in
a much more laborious way and with a
Figure 13-18 a. Fracture surface of a broken glass rod
larger error than by using the ultra-sonic
(diameter about 6 mm) with Wallner lines. Crack
modulation technique. Fig. 13-18 b gives from below (Kerkhof, 1980).
the explanation for the evaluation of the
crack velocity and the origin of the Wallner
lines: supposing a constant fracture veloc-
ity, Vf the production of a single Wallner
line (ABCDE) is shown in Fig. 13-18 b
(Schardin, 1950). Around the crack origin
P are drawn 5 concentrical successive frac-
ture fronts with equal time differences At.
They correspond to 5 ultrasonic lines with
the same time difference At as if the moving
crack had been treated with transversal ul-

Figure 13-18 b. Schematic sketch for the construc-


tion of a Wallner line (ABCDE). P: origin of crack
(Schardin, 1950; Kerkhof, 1980).

trasonic waves. The first cycle through


point A is the fracture front after the time
t0 corresponding to the distance V{ t0. Sup-
pose that at point A a small surface crack
exists at which the stored elastic energy
will be set free the moment the fracture
front arrives at A. Suppose further that the
elastic energy expands radial-symmetri-
cally as a transversal wave with a velocity,
Vt9 and that this wave coincides with
the fracture fronts at the points B, C, D
Figure 13-17. Fracture mirror of a glass rod with and E always after the time differences
9.4 mm diameter (Kerkhof, 1980). = *2-'o>
686 13 Mechanical Properties of Glasses

etc. In this way a single Wallner line is creasing probability for the presence of
formed as a trace by the superposition of cracks with decreasing radius or volume.
the fracture process with the velocity, V{9 Of all possible cracks, surface cracks are
and the elastic ultrasonic wave released at most important for the strength values.
point A. In order to calculate V{, the pulse Thus, Thomas (1971) found that rods with
velocity Vt must be known. For that reason 1.3 cm diameter showed a mean strength
it is necessary to determine the whole frac- value which was about 35% lower than
ture process from a field of crossing Wall- that of fibers with 3 to 50 \xm diameter
ner lines or to determine the crack velocity made from the same glass. The measured
point by point from angle measurements at highest strength values, however, did not
one or two crossing Wallner lines (see for differ. This observation is related to that of
example Kerkhof, 1970, 1980). Bartenev (1968) who has found repeatedly
that industrial glass fibers exhibit no sim-
ple distribution of strength values, but a
13.3.3 The Phenomenon of the High Strength distribution with three distinct strength
of Glass Fibers maxima as is shown in curve 1 of Fig.
The famous investigation of Griffith 13-19. Very carefully prepared pristine
(1920) and the results on the increasing glass fibers show a distribution like curve 2
strength of glass fibers with decreasing di- and annealed fibers that like curve 3. The
ameter has not only enormously increased maximum at 3000 MPa is due to a defect-
knowledge on the large scale of strength free glass fiber while the maximum of curve
values, especially for glasses, bulk glass 2 at 2000 MPa is due to ultrafme defects at
samples, glass fibers and glass products, the surface and that at 900 MPa is due to
but has also suggested for a long period very fine cracks or surface defects of first
that the strength of glass fibers depends order according to Bartenev. Ritter et al.
only on the diameter (170 to 3400 MPa for (1978) have produced surface defect-free
1 mm to 3 jam diameter). This was at least silica fibers with strength values of up to
partly confirmed by various other authors: 6 GPa (see also Kurkjian et al., 1982).
Anderegg (1939), Hasegawa et al. (1972) Decreasing strength values from 6 to
and Rexer (1939). In contrast, radius- 2.6 GPa may be explained by corrosion ef-
independent strength was measured by fects or by the action of very small atmo-
Thomas (1960). spheric dust particles (Maurer, 1977).
During various discussions about these
contradicting results the question arose 1
ibu fion-

about the influence of the size effect on 2


strength measurements (see Sec. 13.3.1.2).
3
Anderegg (1939) found that the strength of
fibers of constant diameter decreases with
increasing length, an effect which is also
1
\ 'f\ \
/~ y
1
A
1 \

found for float glass plates (Struck and 0 2000 4000


— Strength in MPa*-
Briinner, 1989; Blank et al., 1990) with dif-
Figure 13-19. Relative distribution D of the tensile
ferent extensions (Kerper and Scuderi,
strength of alumino-borosilicate glass fibers (diameter
1964 a, b). Thus, the interpretation of 10 um) with different surface defects according to
Griffith's results was changed to the argu- Bartenev (1968). Curve 1: industrial fibers, curve 2:
ment that the radius effect is due to de- pristine glass fibers, curve 3: annealed glass fibers.
13.3 The Phenomenon of Uncontrolled Brittle Fracture 687

According to extended investigations by Independent parameter

Pahler and Bruckner (1981, 1985 a, b) and nozzle temperature Tn pressure on drawing speed Vz
the nozzle p
Stockhorst and Bruckner (1982, 1986), the
properties of pristine glass fibers depend
on two main factors: thermal and mechan- mass flow m-a^p exp (- Z?1 / 7"n) + 6
ical prehistory. Only if the detailed and
t
complete rheological variables (tempera- fiber radius /? =
drawing force F - a2 / n 1 / 3 e x p ( 6 2 / r n )
ture, velocity and pressure (or mass flow)) [ffi/[pjrVz)]v2
during the drawing process are known and
varied and the drawing force, drawing
T T
drawing stress cr=Fz/[jrR2) cooling rate T=a3/R
stress, fiber diameter and quenching rate
can be estimated, is a separation of thermal Figure 13-20. The most important parameters for fi-
ber preparation by the nozzle-drawing method and
and mechanical prehistory possible.
their mutual dependence.
With respect to the properties of pristine
glass fibers it is necessary to coat the fibers
with a protective layer of polymer or to isotropic structure of bulk glass (Pahler
catch the fibers by electromagnetically op- and Bruckner, 1985 a). £-glass fibers as
erated clamps during the fiber drawing well as metaphosphate glass fibers show
process. A typical criterion for a flawless values of the apparent Poisson's ratio
pristine fiber is that the fiber explodes into which are very different from those for the
very small pieces at fracture without leav- bulk glasses and sometimes exceed the
ing any pieces between the two clamps. In value ^ = 0.5 (Fig. 13-7 in Sec. 13.2.1.4).
this way maximum strength values were Another interesting point is that the
obtained by Pahler and Bruckner (1981) elastic moduli do not parallel the strength,
at low drawing rates or low mass flow as is usual for bulk glass when the compo-
rates, at low relative humidity (< 30% for sition is altered, but follow a contrary
£-glass) and at a viscosity of lg rj = 2.8, rj in course to the strength (Fig. 13-6 in Sec.
dPa s. In such a way tensile strength values 13.2.1.4). Thus, something must be changed,
up to 4000 MPa were obtained for E-glass if the Griffith Eq. (13-15) is to remain valid.
fibers. The fiber radius itself is not the only This change may be seen in the difference
parameter which is responsible for high between bulk and fiber glass structure, as
strength values - much more important are will be shown later in this section.
the temperature profile, the deformation Deviations from Hooke's law at high
rate, cooling rate and drawing stress within stress levels (Fig. 13-21) indicate that the
the originating fiber (along the gob), which measured tensile strength can reach 50 to
are all related to the inverse fiber radius 90% of the maximum attainable theoreti-
and the wetting condition of the nozzle cal strength (Pahler and Bruckner, 1985 b),
(Fig. 13-20). Thus, Griffith is confirmed, which is determined largely by the ionic
but only partly and in an indirect manner. portion of the bonding. Flaws on which
Young's modulus, the shear modulus, fracture depends lie in the nanometer
and calculated from these values the ap- range and tend to be sharply angular and
parent Poisson ratio as a function of the oriented along the length of thefibers.In
mentioned drawing parameters all give such a way only the much smaller cross
direct evidence of the anisotropic structure section of an elongated microcrack perpen-
of the fibers when compared with the dicular to the fiber axis is acting when frac-
688 13 Mechanical Properties of Glasses

• 75- tioned versus drawing stress during fiber


fabrication in Figs. 13-22 a to d. In all three
cases An increases with drawing stress and
with nozzle temperature and values are
obtained from An « 40 (£-glass fibers) up
to 10000 nm/mm (alkali metaphosphate
glass fibers). The latter value is comparable
with those found in stretched organic poly-
mers.
From these structure-sensitive measure-
ments it is easy to understand that cracks,
microcracks and flaws within and at the
surface of fibers will be oriented with their
longest axis parallel to the fiber axis; thus,
only the smallest cross-section dimension
of very flat and elongated cracks will be
responsible for fracture.
1 2 3
It may therefore be concluded that the
— Relative fiber strain in % • high strength of pristine glass fibers can be
Figure 13-21. Stress-strain diagram of E-glass fibers explained by the anisotropic arrangement
with 10 \xm radius and the differentiated curve as of the structural units (flow units) and their
strain-dependent Young's modulus. sharply elongated structural defects and
microcracks. Otherwise it is impossible to
understand that an open network such as
ture occurs and not the larger cross section that produced by very high quenching
parallel to the fiber axis. rates (thermal prehistory of thin fibers) can
Measurements on other, more structure- produce much higher strength values than
sensitive properties of £-glass fibers (Stock- an annealed glass or glass fiber. The drastic
horst and Bruckner, 1982), as well as alkali decrease in strength of annealed fibers as
and alkaline earth metaphosphate glass shown in Fig. 13-19, curve 3, can also be
fibers (birefringence, density, shrinkage at understood with the anisotropic structure
Tg and X-ray diffraction, Stockhorst and of the fibers: the rearrangement of the fiber
Bruckner, 1986), have shown that glass structure and reelongation of microcracks
fibers are more anisotropic the larger the to an isotropic network results in a drastic
stress was during the drawing process (me- decrease in strength.
chanical prehistory) and the larger the noz-
zle temperature and the cooling rate (ther-
mal prehistory) were. For alkali metaphos- 13.4 Controlled Fracture
phate glass fibers, the orientation effect of Propagation and Time Dependent
the PO 4 chains along the fiber axis can be Phenomena
shown by wide angle X-ray diffraction pat-
terns (Stockhorst and Bruckner, 1986). A In Sec. 13.3 stresses were applied which
measure of anisotropy or even of orienta- lead immediately to fracture with unstable
tion of structural units is the birefringence, crack propagation. If, in contrast, very low
An, shown for the three glass types men- stresses are applied, the glasses will not
13.4 Controlled Fracture Propagation and T i m e Dependent P h e n o m e n a 689

10000

9000

8000

| 7000

g 6000
c
<
S 5000
CT1

£ 4000

3000
25Na2 O-25Li 2 O-50P 2 0 5
TD = 375°C
2000

1000
20 40 60
0- 50 100 150
(a) — Drawing Stress o z in MPa
(c) Drawing stress o in MPa

10000

9000

8000 m=3,0mg/s J&

/ / m=2,0mg/s

20 40 60 80 100 120
(b) — — Drawing stress in MPa •-

25Na2O-25Li2O-50P2O5
TD=400°C
Figure 13-22. Birefringence of glass fibers versus
drawing stress during fiber spinning; parameter: noz-
zle temperature, a: £-glass fibers; b: calcium-barium
metaphosphate glass fibers; c and d: sodium-lithium
metaphosphate glass fibers with the mass flow, m, as 50 100 150
parameter and TD = drawing temperature. Drawing stress o in MPa •

fracture but will show birefringence, if the terval will be, and the strength becomes
stress optical constant is not zero. At inter- time dependent. This kind of fracture is
mediate stresses, however, glass does not called static fatigue. This is equivalent with
fracture immediately but supports the the fact that the Klc value will be reached
stress only for a certain time interval. The only after a certain time during loading.
higher the stress, the shorter this time in- The origin of this dependence of load on
690 13 Mechanical Properties of Glasses

loading duration is that flaws and cracks glass, because fracture happened immedi-
increase slowly under load until they have ately. This shows a dependence of the elas-
reached the critical crack length of Klc at tic constant on temperature and pressure
which rapid crack propagation or failure (see Sec. 13.2.1.3) other than that for usual
occurs. Therefore it is important to know silicate glasses. Possibly, the stress at the
the dependence of fracture propagation crack tip is released first and when the
velocity on various effects such as stress, pressure dependence becomes normal at
temperature and surrounding medium. higher load, the fracture velocity is turned
On the basis of a detailed analysis of immediately into the unstable condition.
these effects and from exact measurements The main results obtained from subcriti-
of subcritical crack propagation the proof cal crack propagation in glass in various
test was developed, particularly by Wieder- environments may be summarized by the
horn and Evans (1974). If stresses are ap- following generalization, in addition to
plied to glasses at constant stress rates, the those already mentioned:
fracture stress, that is, the strength of a - The Vf — Klc curves may be divided into
glass, depends on the stress rate. The three different regions (Wiederhorn, 1967),
higher the stress, the larger the stress rate. all of which can occur in a material but do
This phenomenon is called dynamic fa- not necessarily need to occur (Fig. 13-23):
tigue. Region I is determined by the velocity
which is needed for the surrounding me-
13.4.1 Subcritical Crack Propagation dium to react with the glass at the crack
tip.
In carefully performed measurements it Region II, the horizontal part of the
is possible to apply just those intermediate curves in Fig. 13-23, is determined by the
stresses to a glass sample provided with a velocity which is necessary to transport the
well-defined crack before experiment so surrounding medium to the location of the
that the velocity of the crack propagation crack tip. This velocity limits the influence
can be controlled and varied over many of the medium on the crack propagation
orders of magnitude. Wiederhorn (1974) velocity.
has reported this in a review article. A very Region III is independent of a gaseous
strong dependence on the surrounding at- medium. This region corresponds to the
mosphere or fluid media and on tempera- behavior in vacuum. Liquid media, how-
ture has been found. Measurements in vac- ever, can influence the subcritical crack
uum at constant temperature indicated propagation up to still higher velocities
that the logarithm of the subcritical frac- due to physical processes (Fig. 13-24).
ture velocity, \gVf, increases proportion-
ally to the stress intensity factor, KY (not to - The Klc value is a point on the
the stress!), and increases with rising tem- lg V{ — KY curve within region III at about
perature (Wiederhorn et al, 1974), with an 10 mm/s < Vf < 100 mm/s, and is some-
activation energy of about 500 kJ/mole. what arbitrary.
The interpretation of this activation value - At extremely low crack velocity values
is not yet quite clear. (Vf < 10 ~6 mm/s), a value Klo can be as-
It should be emphasized that a subcriti- sumed below which no crack propagation
cal V{ could not be measured for a few happens. This is called the static fatigue
glasses, such as silica glass and borosilicate limit.
13.4 Controlled Fracture Propagation and Time Dependent Phenomena 691

Wiederhorn (1967) suggested, with the


help of the stress-corrosion theory of
Charles (1958) and Hillig and Charles
(1965), that an accelerated chemical reac-
tion takes place under the influence of
the enhanced stress at the crack tip. In
aqueous solutions, however, this interpre-
tation is not satisfying. Therefore Freiman
et al. (1985) and Michalske and Freiman
(1983) assume that the reaction with the
glass network at the crack tip is important
for crack propagation and that those reac-
tions only happen when the absorbing
molecules dissociate at the stressed bond-
ings of the glass network.
More investigations are necessary, par-
ticularly because no one knows the exact
geometry of the crack tips. Doremus (1982)
Figure 13-23. Crack velocity, V{, of glass versus stress
assumes a crack tip radius of about 10
intensity factor Kx in air with various relative humid-
ities and under liquid water (Wiederhorn, 1967). atomic distances and Lawn et al. (1985) as-
sume about one atomic distance (0.14 nm),
where a radius has no physical sense; at
this point the continuum character of the
theory of fracture mechanics has its limit.

13.4.2 Fatigue and Lifetime


13.4.2.1 Static Fatigue
From the results of fracture velocity ver-
sus KY one may state that fatigue occurs
only in the presence of water, not in vac-
uum, that no fatigue takes place at very
low temperatures because of the very low
reaction rates, and that fatigue increases
with increasing temperature.
The consequence of the existence of sub-
critical crack propagation is that at a cer-
tain stress in or on a glass specimen a crack
elongation can be expected. After a certain
time under this stress a critical crack length
Figure 13-24. Crack velocity, V{, versus Xj for glass can be reached at which fracture occurs
under liquids with various viscosities. The numbers at spontaneously. This time-dependent frac-
the curves indicate the same regions as in Fig. 13-23.
The larger the viscosity, the more the crack propaga-
ture or strength is called fatigue. It can be
tion under liquids is reduced. The regions 2, 3 and 4 measured with static, dynamic and cyclic
coincide in the case of water (Richter, 1985). methods and is connected to fracture me-
692 13 Mechanical Properties of Glasses

chanical data. Wiederhorn (1975) has given


detailed descriptions in a review article on
this topic. The interpretation of this phe- 0.5-
nomenon is usually based on the stress cor-
rosion theory of Charles (1958) and Hillig
and Charles (1965), which was mentioned
0 4 8
in Sec. 13.4.1: the crack elongates by the tog (i-/t os )
reaction of an agent, e.g., water, with the
Figure 13-26. Universal fatigue curve. Curve 1:
glass network until the critical length is ground sodium calcium silicate glass according to
reached. With this interpretation a blunt- Mould and Southwick (1959-1961); curve 2: E-glass
ing effect at the crack tip should occur par- fiber; curve 3: silica glass fiber; curve 4: acid-etched
allel to the elongation. Doremus (1973), on sodium calcium silicate glass. Curves 2 to 4 are from
the other hand, thinks that the reaction Ritter and Sherburne (1971).
with water produces a sharpening of the
crack tip which leads to a decrease of
strength when the tip radius is very small. fatigue curve (Fig. 13-26), according to
Oka et al. (1981) remind one that the sur- Mould and Southwick (1959, 1961), may
face energy should decrease upon contact be mentioned here. Curve 1 was obtained
with water. from many experiments under various
It should be emphasized that the reac- conditions: sodium calcium silicate glass
tion with water can also lead to the oppo- samples were roughened by defined grind-
site effect, an increase of strength, if a crack ing of the surface. It was found that the
is corroded in such a way that blunting strength, a, relative to the strength at liquid
(increase of the crack tip radius) and short- N 2 temperature (77 K), <rN, and the time,
ening of the crack occurs. This is called t, relative to the time t0 5 at which is
aging (Fig. 13-25), and happens preferably a = 0.5 <rN, give a single curve for all mea-
when a low stress, or no stress, is applied surements, known as the universal fatigue
during corrosion (Bando et al., 1984; Hi- curve (curve 1 in Fig. 13-26) when plotted
rao and Tomozawa, 1987). This explains as a/aN versus Ig (t/t05). This indicates that
the old observation that glass breaks more the strength decreases by about 7% of the
easily immediately following scratching value crN if the loading time is increased by
than after a certain time has elapsed. a factor of 10, and that the mechanism of
Going back to the effect of stress corro- fatigue is unique although the rate of
sion and fatigue, the so-called universal fatigue depends on various experimental
conditions.
Further measurements, made by Ritter
uniform dissolution and Sherburne (1971), showed deviations
from curve 1 in Fig. 13-26, particularly
with regard to the slope. The largest devia-
tion is found for the same glass type whose
surface was treated not by grinding but by
acid-etching (curve 4).
Figure 13-25. Schematic sketch of the alteration of a The lower slope indicates a lower suscep-
crack tip in the presence of water (blunting and aging, tibility to fatigue, obviously resulting from
Bando et al., 1984). a surface relatively free of faults as com-
13.4 Controlled Fracture Propagation and Time Dependent Phenomena 693

pared to a surface with deep cracks. Vari- 13.4.2.2 Lifetime and Proof Test
ous equations were proposed to describe
One of the main reasons that great ef-
the fatigue curves, e.g., lg t = at + b± lgcr
forts were made with experiments on slow
or Igt = a2 + b2/(T.
crack propagation in glasses was a wish
A special point of interest is the static
to get information about the long-time
fatigue limit. Evidence for the existence of
strength and/or life-time of real structural
such a limit requires measurements at ex-
components of glasses from short-time ex-
tremely low subcritical fracture velocities
periments. Starting from Eq. (13-18) for Kl9
and stresses. Such measurements were per-
it follows by differentiation that
formed by Wiederhorn and Bolz (1970)
who found deviations from the lg V{ — Kx n da
curves within region I (see Fig. 13-23) at Vf with Vf=da/dt
a dt 2KX
1/2
K r values < 0.3 MPam becoming nearly (13-26)
stress-independent (Fig. 13-27). This is if <ja, the applied stress, is assumed to be
equivalent to a limit of fatigue for the in- constant. From the experimental results
vestigated glasses of about 20-25% of the (Figs. 13-23 and 13-24) the empirical Eq.
critical stress intensity factor, Klc. This (13-27) follows for the crack velocity, V{:
limit seems, however, to be variable and
can be changed to 50% of Klc for glasses Vf = AK? = da/dt (13-27)
with low chemical stability (Gehrke et al., where the constant, n, represents the slopes
1986), which is usually combined with low of the curves in Figs. 13-23 and 13-24,
strength. The reason for this may be seen in which are about n = 20 to 30 for the range I
the formation of corrosion layers, as was and n = 80 for range III. A, the crack prop-
described above in connection with aging. agation parameter, is within +0.5 to —0.5
in region I and + 7 in region III for V{ in
m/s and KY in MPam 1 / 2 .
The lifetime, tf, the time at failure, can be
easily obtained from Eq. (13-26) after inte-
gration over KJVf from K Ia , the value at
the beginning of loading with the starting
crack length a, to Klc, where the depen-
dence of KY versus Vf is given by Eq. (13-27)
tf = 2anlc2a;n/[^(n-2)AK^2] (13-28)
where aIC is the strength in an inert envi-
ronment.
An example from Scholze (1988) may be
given here. From Fig. 13-23, it follows that
0.2 0.3 0.4 0.5 0.6
for 10 and 100% relative humidities n = 25
K} in MPam1/2 - — and 22, and A = 2.8 and 4.0, respectively.
For usual sodium calcium silicate glasses
Figure 13-27. Crack velocity, V{, versus J^ of various
XIC = 0.75 MPam 1 / 2 . With a crack depth
glasses under water at 25 °C at very low Vi-values.
Curve 1: sodium calcium silicate glass; curve 2: of 10 nm a critical strength results from Eq.
borosilicate glass; curve 3: alumino-silicate glass; (13-18): <rIC = 4230MPa. The lifetime un-
curve 4: silica glass (Wiederhorn and Bolz, 1970). der a permanent loading of 1/3 of the crit-
694 13 Mechanical Properties of Glasses

ical strength, oa = 1410 MPa, is calculated 13.4.23 Dynamic Fatigue


from Eq. (13-18) to be t{ = 4 days in 10%
The parameters n and A of Eqs. (13-27 to
relative humidity and in 100% relative hu-
13-29) can also be obtained from the
midity only ti = 75 minutes.
dynamic fatigue. If Eq. (13-26) is integrated
The calculation of reliable lifetimes de-
not for a = constant but for da/dt = at,
mands some critical remarks:
that means for linearly increasing stress as
- the values for K1C and olc must be deter- is the case for usual fracture stress mea-
mined exactly because of the high expo- surements, one obtains for the fracture
nents of n, stress, af:
- for different experimental methods dif-
ferent equations are applied (see Kerkhof (13-30)
etal., 1981), with
- cracks usually have different depths and
the largest one determines the strength. B = 2/[n(n-2)AK?c2] and:
fna (13-31)
Statistics have been applied, as described
for instance by Jakus et al. (1978), in an where ain is the strength in an inert envi-
attempt to overcome these restrictions. ronment, a condition for which slow crack
Frequently Weibull statistics are used; propagation is fairly excluded. Eq. (13-30)
however, Doremus (1983) argued that this means that the fracture stress is lower the
is not always necessary. slower the loading rate is. The reason is
A prognosis or a guarantee of the life- that the cracks have more time for elonga-
time can be obtained by proof testing (Rit- tion at slow rates compared with larger
ter et al., 1980). This procedure starts with rates, and the longer the crack depths, the
a pre-loading of the samples by a pre- lower the stresses needed to reach Klc.
stress, crp, which is larger than the working In a plot lg o versus lg(do-/dt), Eq.
stress o-w, applied later. All those specimens (13-30), a straight line results with a slope
for which Klc < op < 'n ap will be fractured. l/(rc + l). These dynamic fatigue measure-
The rest comprises specimens with cracks ments are the simplest method for the de-
a < ap, which means Klc > <rp^Jna. For termination of crack propagation parame-
the practical application of the structural ters.
component the specimen should show
oa > <7p, thus, with oa yfna = Kla it follows:
<jp/<ja<Klc/Kla or l/X I a ><rp/(<7aKIC). 13.5 Techniques for Increasing
With a < olc Eq. (13-28) is altered to: Strength and Toughness of Glasses

tf> (13-29) Three possibilities for increasing the


n(n-2)A ona, i - 2

strength of glasses are described in this sec-


From plots of lg t versus lg oa one can esti- tion: thermal, chemical and fiber-rein-
mate how large the value for op has to be forced strengthening. A special problem for
in order to achieve a certain desired life- glasses, with exception of metallic glasses
time (Ritter etal., 1980). (see Chap. 9 of this volume), is the restric-
tion of their application as structural com-
ponents because of their brittleness or very
low toughness. Typical values for Klc are
13.5 Techniques for Increasing Strength and Toughness of Glasses 695

only around 1 MPam 1 / 2 . The only way to


increase the toughness of glasses is to in-
corporate ceramic fibers. In this way not
only is the strength increased by a factor of
up to more than 10, but the toughness also
increases by a factor of up to more than 30
(Sec. 13.5.3).

0 1 2 3 4
13.5.1 Strengthening by Thermal Tempering Thickness x in m m - * -
Figure 13-28. Parabolic stress distribution of ther-
This kind of strengthening is based on mally strengthened glass plates. Solid curve: normally
quenching glass (flat glass) in air (Gardon, quenched in one way; dashed curve: quenched and
1980) or in liquids (flat glass and glass pip- heat-treated in a second step (Dannheim and Oel,
ing, Gora et al., 1977). The result is that 1983).
compressive stresses are built up in the sur-
face area which contract the surface cracks.
When loading occurs the surface compres- treatment does not consider the visco-elas-
sive stress must first be turned into tensile tic behavior of glasses around Tg, where
stress before the specimen breaks under a solidification and stress-forming processes
certain tensile stress value. are time-dependent and thus dependent on
In order to build up permanent com- cooling rate dT/dt, characterized usually
pressive stresses in the surface, the quench- by a distribution function of stress relax-
ing process has to start from a To above Tg. ation times. Additionally, structure-related
If the quenching rate is kept constant, a changes in viscosity, density and Young's
parabolic temperature profile in the cross modulus have to be considered within the
section of, e.g. a flat glass plate, is built up rg-region during quenching for a more
and kept constant. No stress will be built refined approach to stress profile forma-
up as long as To > Tg because viscosity is tion (Gardon, 1980; Scherer, 1986; Rekh-
too low. When To at the surface, Ta, under- son, 1986).
goes Tg, the thermal expansion mismatch All the above-mentioned effects and
(Hagy and Ritland, 1957; Oel et al., 1979) properties depend strongly on glass com-
between surface layers (Ta<Tg) and the position and geometry but also on surface-
interior of the glass plate with temperature related properties such as the heat transfer
T{ still larger than Tg leads to the first step coefficient, surface tension, contact angle,
of the stress profile because the surface lay- thermal conductivity, and specific heat.
ers are solid and the interior is still liquid. Also of importance are the properties of
The second step of a more pronounced the quenching medium, its temperature rel-
parabolic stress profile is built up at room ative to that of the specimen and its boiling
temperature during temperature equaliza- tendency which influences the heat transfer
tion and the reduction of the temperature coefficient (Singh et al., 1981). Strength can
profile (Fig. 13-28). The first step of stress be increased in these ways by a factor of up
distribution can thus simply be calculated to four (Gardon, 1980).
thermoelastically from the temperature The stress profile shown in Fig. 13-28,
profile at the instant that the surface, and solid curve, with the maximum compres-
after that the midplane, reaches Tg. This sive stress at the surface is optimal only
696 13 Mechanical Properties of Glasses

with respect to strength experiments. If a glass products with such surface-modified


surface crack is produced in practice, it layers are up to 800 MPa (Stookey et al.,
propagates towards lower stresses and 1962; Schroder and Gliemeroth, 1970).
will grow. On the other hand, if the com- In contrast to ion exchange treatments
pressive stress profile has its maximum be- above Tg, there is the mechanism of ion
neath the surface, the crack propagation exchange below Tg. When a Na 2 O-con-
will be hampered and suppressed within taining glass is treated in a KNO 3 salt
the region of increasing compressive stress melt, a lattice dilation (ion stuffing) is pro-
(stress barrier effect, see dashed curve in duced by the ion exchange Na + ^ K + , and
Fig. 13-28). This can be done by multi-step compressive stresses are built up by the
methods in two ways: by an inverse ther- incorporation of the larger K + ions into
mal quench, e.g., by rapid heating in metal the glass surface layer (stress-induced dif-
melts in order to relax the surface compres- fusion). Interdiffusion processes determine
sive stress partly (Schaeffer, 1985), or by a. this procedure, which is of great practi-
subsequent ion exchange below Tg (see Sec. cal importance. The A12O3 content of the
13.5.2). glasses improves the diffusion rate of the
alkali ions. Too high temperatures close
to Tg enhance the exchange rate, but the
13.5.2 Chemical Strengthening compressive stresses will be destroyed by
As early as 1892, Schott proposed to the increasing rates of the relaxation pro-
strengthen a glass by coating it with a glass cesses. This phenomenon is noticeably ac-
having a smaller thermal expansion coeffi- tive down to Tg - 100 K (Sane and Cooper,
cient. This can be done easily today by the 1987). If the glass specimens are quenched
sol-gel method, described by Fabes et al. before the ion-exchange process, a larger
(1986) (see also Chap. 2). ion exchange results because of the larger
Another way to produce compressive free volume as compared with a slowly
stress in the surface layers is in principle cooled glass sample (Zheleztsov and Yan-
the ion-exchange method with its various beeva, 1983). The ion exchange depths
combinations. If the sodium ions of a glass are usually 100 to 300 jim. Compressive
are exchanged with lithium ions from a stresses up to 1000 MPa are reached at the
LiNO 3 salt melt above Tg, the surface lay- surfaces, and must be overcome before
ers exhibit a smaller thermal expansion co- fracture occurs in a tensile stress situation.
efficient than the interior and give rise to Fig. 13-29 gives a comparison of the stress
compressive stresses after cooling down to profiles between low temperature (below
room temperature. This method (Hood Tg) ion exchange and thermal strengthen-
and Stookey, 1957) has the disadvantage ing (Olcott, 1963).
that the specimens will be more or less eas-
ily deformed. This disadvantage is also
present for some variations of this method surface

with ion-exchange treatments above Tg, by


which surface layers are produced consist- surface
200 0 200 400 600 800
ing of transparent glass ceramic based on -«-tensile compressive stress in MPa-*-
lithium alumino silicates with their well-
Figure 13-29. Stress profile through the cross section
known extremely low thermal expansion of a flat glass plate after ion exchange (dashed curve)
coefficients. The strength values of normal and after quenching (solid curve) (Olcott, 1963).
13.5 Techniques for Increasing Strength and Toughness of Glasses 697

the fibers. If, however, an alkoxide solution


is used as a binder material (Hegeler and
Bruckner, 1989; Hegeler etal, 1989), the
wetting of glass particles and fibers as well
as interfacial properties can be optimized.
The strength of the "prepregs" can then be
increased by sol-gel transition (see Chap. 2)
100 200 , 300 400
up to such a hardness that the prepregs can
Layer thickness in u be well-handled and cut into pieces by a
Figure 13-30. Relaxed stress profiles after ion ex- diamond saw. Any suitable alkoxide solu-
change in Na 2 SO 4 + ZnSO 4 (Zijlstra and Burggraaf, tion may be applied. The finished prepregs
1969). Curve 1: 10 min. at 590°C; curve 2: 15 min. at are densified by means of an inductively
580 °C; curve 3: 25 min. at 585 °C. heated hydraulic press in a graphite die
and in N 2 or Ar atmosphere.
Optimization procedures with respect to
The above-mentioned effect of a relaxed
optimum mechanical and thermal proper-
stress profile is shown in Fig. 13-30, and is
ties are possible by variation of the follow-
due to a stress relaxation caused by viscous
ing parameters (Hegeler and Bruckner,
flow and seems not to be directly con-
1989, 1990):
nected to the mixed-alkali effect (Tomandl
First, thermal and mechanical treatment
and Schaeffer, 1977).
- an optimum is at about 1250 °C for
DURAN glass (viscosity around 10 4 dPas),
13.5.3 Fiber-Reinforcement of Glasses
at a pressure of lOMPa.
As was shown in the previous sections, Second, the fiber content - for which an
glasses usually show low tensile and flex- optimum also exists at a volume concen-
ural strength, except for pristine thin glass tration of about 50%.
fibers, and a pronounced brittle fracture Third, the forces acting between fibers
behavior. This is the main reason for their and matrix - chemical and mechanical
limited technical application as construc- forces. Optimum values for flexural strength
tion elements of engines and other prod- and toughness are obtained if these forces
ucts. Strength-increasing effects as de- are neither too low nor too high. If on the
scribed in Sees. 13.5.1 and 13.5.2 by one hand the contact between fibers and
thermal or chemical means enhance the matrix is too high, e.g., for a strong chemi-
strength indeed, but do not influence the cal bonding, the strength will be moderate
brittle fracture behavior. One possible way and the toughness will be low; if on the
to overcome these disadvantage is the in- other hand the forces are too low, the
corporation of ceramic fibers (SiC- and C- strength will be also very low and tough-
fibers) into glass matrices. This principle ness will be good. The best effect will be
was first energetically promoted by Prewo produced in between, for which the ther-
etal. (1981). mal expansion mismatch, as well as the
One of the most successful and econom- condition of the interfacial layer of fiber
ical procedures is the so-called slurry tech- and glass matrix, are important.
nique for preparing the "prepregs" (Sambell The thermal expansion mismatch is re-
et al, 1972; Levitt, 1973), where an organic sponsible for the stress (with its three com-
binder is used to glue the glass particles to ponents - radial, axial and circumferen-
698 13 Mechanical Properties of Glasses

cial), between fibers and glass matrix, and pull out


primarily determines, together with the
hot-pressing pressure, the strength of the
composite. In addition to, the friction coef-
delaminafion
ficients, the adhesive and gliding friction of fibers
coefficient, between the two components
of the composite determine not only the crack
fiber
strength but also the toughness. This influ- fractures
ence is determined largely by the interface
composition and properties (Hegeler and
Bruckner, 1990). It was found that a thin
carbon layer (Brennan, 1988) is very ad- Figure 13-31. Pull-out effect of a fiber-reinforced glass
vantageous for a good (not too low and not composite, schematically.
too high) adhesion to optimize the so-
called pull-out effect (Fig. 13-31), which
1200
should neither be too large nor too small. bulk 45vot.%>
glass
If no pull-out effect is observed after frac- MPa

ture, the composite is usually brittle. Much


more investigation has to be done to opti-
900-
100

U
0 0.1 %
mize the interfacial layers (see also Vol. 13, 600-
Chaps. 7 and 11).
Some typical results are presented here.
300-
Fig. 13-32 is an example of the stress-strain
behavior for two composites. The high
strength and the large work of fracture (in-
0.2 0.4 0.6 0.8 1.0 1.2
tegral over the stress-strain curve) are re- Strain in %
markable compared with those of a usual Supremax glass/SiC fibers
bulk glass. The effect is tremendous, an in-
Figure 13-32. Stress-strain diagrams of SUPREMAX
crease in strength by a factor of up to more glass/SiC-fiber composites with 40 and 45 vol% fiber
than 10, and an increase in Klc values by a content compared to that of bulk glass (inserted fig-
factor up to more than 30 are possible. The ure).
great disadvantage of low strength perpen-
dicular to the fiber orientation may be
overcome by a layered structure, e.g. by
0o/90° cross-ply composites. Figs. 13-33 a 13.6 Mechanical Behavior Above
and b show the strength of composites with the Glass Transition Temperature
unidirectionally and bidirectionally ori-
ented SiC-fibers versus the angle of load- While the tensile and flexural strength of
ing. In Fig. 13-33 a it is noteworthy that no glasses is primarily a surface property
decrease in strength is reached before 30°, which depends on the most severe flaws at
and in Fig. 13-33b a reduction in strength the surface and which is valid within the
of only 30% occurs at 0° and 90°, com- pure elastic and brittle region of glasses,
pared with 0° in Fig. 13-33 a. The aniso- the question arises as to what happens with
tropic strength decrease is only 100 MPa the characteristic mechanical properties if
at 45°. viscoelastic and viscous influences become
13.6 Mechanical Behavior Above the Glass Transition Temperature 699

peratures, the influence of different stress


rates on the strength becomes more and
600-
more pronounced. At temperatures above
Bending strength
r g , a strongly temperature-dependent crit-
ical deformation rate can be identified as a
necessary condition for brittle fracture at
^00-
small bending deflections which are well
within the linear elastic theory (Manns and
Bruckner, 1983). This critical deformation
200-
rate may be taken as a limiting criterion as
between plastic-viscous (or visco-elastic)
and brittle-elastic behavior of the super-
0 30 60 90 cooled glass melt (Fig. 13-34).
(a) Loading angle a indegrees —•»- Strength measurements on glass plates
using the double ring method within the
brittle-elastic region, where the linear elas-
600- tic theory is still valid, are shown in Fig.
13-35 for a commercial borosilicate glass
with original surfaces versus temperature.
400- A steep increase in bending strength occurs
t Bending strength
around Tg and above. In order to be able
to measure bending strength up to the Lit-
200- tleton temperature (where rj = 10 7 6 dPas),
Shear strength
sufficiently large deformation or strain
rates have to be applied, characterized by
I the rate-dependent values of the elastic
0 30 60 90
(b) —Loading angle oc in degrees-—•• modulus E* = 25 or 40 GPa.
A possible interpretation of the results
Figure 13-33. Bending and shear strength of a
DURAN glass/SiC-fiber composite with unidirec-
of Fig. 13-35 is that viscous flow within
tionally oriented fibers (a) and of a composite with surface cracks, and particularly at the
0°/90° crossply oriented fibers (b) versus loading angle crack tips, takes place and leads to a blunt-
a; 40 vol% fiber content each. ing of the crack tip and therefore to an
increase in strength. As will be seen from
Sec. 13.6.3, even non-Newtonian flow (de-
more and more dominant with increasing crease of normal viscosity under high de-
temperature around and above Tg, a ques- formation rates and stresses) has to be con-
tion which is also of great importance for sidered under the applied stresses and
practical forming processes. strain rates.

13.6.1 High-Temperature Strength


13.6.1.2 High-Temperature Strength
13.6.1.1 High-Temperature Strength as a Volume Property
as a Surface Property
A totally different kind of high-tempera-
If the flexural strength of a commercial ture fracture and strength was found re-
silicate glass is measured at elevated tem- cently, which is not a surface property but
700 13 Mechanical Properties of Glasses

Figure 13-34. Curve of minimum


deformation rate for the brittle
bending fracture of float glass
plates (double ring method). As
received surfaces are plotted ver-
sus temperature with the restric-
tion that the bending of the plate
at fracture is smaller than the
plate thickness. The symbols indi-
cate the applied deformation rates
for the strength measurements,
characterized by the observed ap-
parent (that means rate-depen-
600 650 700
dent) elastic moduli £* in GPa.
Temperature in °C

300-
/
I
• o -- 2MPa/s /
250- o E* < 25 / o
a E*^40 a/

200- a/ o -

1 Figure 13-35. Bending strength of


o

a borosilicate flat glass plates with
150- / a
as received surfaces versus temper-
-t T 9 5 % confidence ature at various loading rates,
i limits of mean
100- characterized by £*. (J): strength
of annealed samples.
0 100 200 300 400
Temperature in °C

a volume property. Starting from simple


first crack
experiments in which a glass cylinder is
compressed between the pistons of a uni-
Flow range versal servo-hydraulic test machine at dif-
ferent deformation rates, the response of
the glass sample above Tg is a curve like
that in Fig. 13-36 at a moderate rate. After
the viscoelastic and flow range has been
0 0.4 0.8 1.2 1.6 2.0 2.4 2.8 3.2 3.6 passed, the first axial macro-crack appears
Axial compressive deformation in mm — •
at the equator line of the deformed cylin-
Figure 13-36. Typical force-deformation diagram of a der. The tensile strength of the specimen
compressed cylindrical glass sample (DGG standard can be calculated from the values of the
glass I, T = 658 °C, s = 8 mm/s) with viscoelastic
range, viscous flow range and situation of the first
stress strain curve (Hessenkemper and
macrocrack at the equator-line of the deformed cylin- Bruckner, 1989). Results are given in Fig.
der. 13-37, where the tensile strength is plotted
13.6 Mechanical Behavior A b o v e the Glass Transition Temperature 701

Figure 13-37. High-temperature


tensile strength for various glass
melts versus axial compressive
stress at constant Newtonian equi-
librium viscosity rj0 = 10 8 Pas and
in one case also at t]0 = 10 12 Pas.
100 200 300 400 500
- A x i a l compression stress in MPa — » -

versus the axial compressive stress for var- cally acting surface influences, the varia-
ious silicate glasses at constant Newtonian tion of the tensile strength values within
equilibrium viscosity r\0 = 10 8 Pas, and in the viscous range is only around 5% and
one case also at rj0 = 10 1 2 Pas. There are the fracture strength values are strictly in-
differences in the tensile strength values of dependent of the surface roughness.
up to 300% depending on the composition
of the glasses, which are given in Tables
13.6.2 Non-Linear Relaxation Behavior
13-2 and 13-3.
The temperature dependence of the When glass melts are treated in such a
high-temperature tensile strength is seen way that the stress limit of fracture is
from the glass containing CaO-MgO, with reached the relaxation behavior will no
4 and 8 mol%, respectively, as an example longer be linear. This was shown by Hes-
(Fig. 13-37): the strength decreases by senkemper and Bruckner (1989, 1990 a) in
60 MPa when the temperature is changed numerous experiments. The main results
from 557 to 697 °C or the viscosity from of these investigations are shown in Figs.
1012 to 10 8 Pas. 13-38 a and b, where the relaxation modu-
The increasing strength with increasing lus E(t)max is plotted versus the deforma-
axial compressive stress in Fig. 13-37 is in- tion rate, h, of a compressed glass cylinder
terpreted as a load-dependent change of within the viscoelastic range (Fig. 13-38),
structure of the glass melts and agrees with and for various glass melts and at various
both stress-dependent relaxation behavior equilibrium viscosities, rj0. The large differ-
(see Sec. 13.6.2) and non-Newtonian flow ences in E (Omax n o t o n ly between different
behavior (see Sec. 13.6.3). viscosities, rj0, but also between the vari-
It is remarkable that high-temperature ous compositions of the glass melts (see
tensile strength within the viscous flow Tables 13-2 and 13-3) are evident. The re-
range is a volume property, as was shown laxation modulus increases with h and with
by Hessenkemper and Bruckner (1989). increasing viscosity.
While surface-dependent strength values Of special interest is that the shift factor
within the brittle and viscoelastic range are of the Wiliams-Landel-Ferry equation is
connected to a relatively high variation of no longer constant above 20 MPa axial
30% and more, which is typical for statisti- compressive stress, <7ax, but decreases with
702 13 Mechanical Properties of Glasses

Table 13-2. Compositions and properties of industrial glasses.

Borosilicate glass Optical glass Float glass

in mol% in wt.% in mol% in wt.% in mol% in wt.%

SiO 2 81.8 80 73.0 69 70.1 71.3


B2O3 8.8 10
A12O3 1.8 3 0.35 0.6
Na 2 O 5.0 5 8.2 13.3 14
K2O - 6.1 0.02 0.03
MgO 1.5 1 5.9 4.0
CaO 1.1 1 9.1 10.1 9.6
BaO - 0.8 2
ZnO - 2.7 3.5
Sb 2 O 3 - 0.1 0.5
SO 3 - 0.22 0.31
Sum 100 100 99.84
Tg in °C 550 529 546
a in l O ^ K " 1 3.25 9.35 8.96
E in GPa 59 64.5 73
G in GPa 25 26 32
Density Q in g/cm3 2.226 2.565 2.495

Table 13-3. Compositions and properties of glasses with exchanged CaO/MgO contents.

Glass no. 1 Glass no. 2 Glass no. 3

in mol% in wt.% in mol% in wt.% in mol% in wt.%

SiO 2 74 73.33 74 74.11 74 74.5


A12O3 1.5 2.52 1.5 2.55 1.5 2.58
Na 2 O 12 12.27 12 12.4 12 12.53
K2O 0.5 0.78 0.5 0.78 0.5 0.79
MgO O0 0.00 4 2.68 8 5.42
CaO 12 11.1 8 7.48 4 3.77
Sb 2 O 3 0.5 0.5 0.5
Tg in °C 565 547 548
a in 10" 6 K~ 1 8.7 8.25 7.6
(100 to 200 °C)
E in GPa 75 72 71
G in GPa 31 30.5 30.5
Density Q in g/cm3 2.52 2.479 2.45

increasing aax (Hessenkemper and Bruck- laxation time T at a constant temperature


ner, 1990 a). As a result, above this loading or constant equilibrium viscosity, rj0, is no
limit thermorheological simplicity (Ferry, longer a constant but depends on the de-
1970; Kurkjian, 1963; Mills and Sievert, formation rate, h (Fig. 13-39). This means
1973) is not achieved, relaxation behavior that relaxation processes are faster under
is load- and/or rate-dependent, and the re- load than without load.
13.6 Mechanical Behavior Above the Glass Transition Temperature 703

- 2 - 1 0 1
(a) •Deformation r a t e : log h',K in m r n / s -

a 32- /
Q_
ID
/glass 3
24-
/ no^O12Pas
glass 3 /
Pas /

16-

/
7
glass 1
8
Figure 13-38. Relaxation modulus
versus axial deformation rate of
the samples, lg/i, at various equi-
8- ^^--^glass 1 / vio Pa^
^ ^ no-1O12 Pas librium viscosities, rj0; a) optical
glass, b) glasses no. 1 and 3 (see
Table 13-3).
-3 -2 -1 0 1
(b) Deformation rate : log h, h in mm/s

Another point of interest is that a corre-


lation between the relaxation modulus and
the high-temperature tensile strength ex-
ists: the larger the relaxation modulus the
lower the ht-tensile strength and vice versa
(compare Figs. 13-38 a and b with Fig.
13-37!).
In this way a clear definition for the brit-
tleness of a glass melt is given which has
h in mm/s important consequences for the concept of
Figure 13-39, Relaxation time, T, of an optical glass
workability of a glass melt in glass forming
melt versus deformation rate, h, at a Newtonian equi- processes (Hessenkemper and Bruckner,
librium viscosity rj0 = 10 8 Pas. 1990 b).
704 13 Mechanical Properties of Glasses

13,6.3 Non-Newtonian Flow Behavior to 1 0 1 4 > ^ 0 > 2 • 10 5 Pas, where special


care was taken to eliminate the heating ef-
In this section the well-known effects of fects of dissipated mechanical energy (Hes-
time-dependent viscosity due to thermal senkemper and Bruckner, 1988). At high
non-equilibrium processes (see, e.g., Chap. deformation rates the observed stress-
3 of this volume and Scherer, 1986; Rekh- strain curves (see, e.g. Fig. 13-36) exhibit a
son, 1986) are excluded and only load-de- pronounced temporary stress maximum.
pendent viscosity effects will be regarded. The measured data reveal a continuous de-
The first measurements of non-New- crease in glass viscosity during pressing at
tonian flow behavior of silicate glasses were high pressing rates of more than a factor of
done by Li and Uhlmann (1970) at con- 10 compared with the Newtonian values
stant tensile stresses and by Simmons et al. (Fig. 13-40). These data agree very well
(1982) at constant tensile strain rates using with the above-mentioned data obtained
the fiber elongation method. These mea- by the fiber elongation method in com-
surements are restricted to the (Newtonian) parable ranges. The enhanced fluidity of
viscosity ranges 1 0 1 6 > ^ 0 > 1 0 1 2 5 P a s and the glass melt is explained mainly by struc-
10 13 >77 0 >10 10 Pas. ture-viscous flow behavior produced by a
Studies of glass cylinders under com- load-dependent alteration of the structure
pressive stresses with a parallel plate plas- of the glass melt in connection with orien-
tometer have also been made under non- tation, at least with anisotropic effects.
Newtonian flow conditions, first in the The phenomenon of non-Newtonian
range of 1011 >rj0 > 1 0 8 3 Pas (Manns and flow behavior increases clearly with in-
Bruckner, 1988), which was then extended creasing temperature at constant axial

o--
~o 0,2-
T581 \ '
\ T* u*
^ 0,4- v 596
<? • O i l
"5, 0.6- .629
o a 634
-1 0,8- • 648 Figure 13-40. Viscosity of a
o657 float glass melt normalized
1.0- by the Newtonian equilib-
rium viscosity, r\0, versus
0i axial compression rate at
b) -*v-*^ various temperatures;
a) normalized initial viscos-
3 in °C:
° OA ity, igrjJrjQ, at the begin-
• 581 \ \ V ning of the compression
v596
A 611 \ \ \ \D^ \
process; b) normalized final
- 0.8 . 629
N
A\ 1 viscosity, lgrjf/fj0, at the
• 634 end of the compression
• 648 process or at the moment
o 657 of the first crack occur-
12- rence.
10" 10' 10" 10" 10
Axial compression rate e in s"
13.7 Further Properties 705

compressive stresses. This effect is similar microhardnesses are given by Eq. (13-32):
to the increasing birefringence and shrink-
MHV= 0.1855 F/d2 and
age of glass fibers at To with increasing
fiber drawing temperature at constant MHK = 1.4233 F/d2 (13-32)
drawing stress (see Sec. 13.3.3). It also con- where F is the load in N, and d the diago-
firms that the isotropic structure of a glass nal line in mm. In the case of the Knoop
melt changes to an anisotropic and even to diamond, d is the longer diagonal line of
an oriented structure under high enough the indentation. The microhardness is ob-
load, which influences not only the flow tained then in 10 7 N/m 2 or lOMPa. The
behavior but also the relaxation behavior diamond penetrates into the glass until the
(see Sec. 13.6.2) and the high-temperature load is compensated by the increasing con-
tensile strength (see Sec. 13.6.1.2) in the tact area. This process is a combination of
manner described. elastic and plastic deformation of the glass
Up to what temperature does this in- as long as no cracks at the edges are pro-
creasing effect continue? Is there a limit, duced. If no elastic component is acting,
and what kind of limit - a saturation or a the microhardness should be independent
maximum? The answer is given by flow of the load, F But this is not the case: it
birefringence measurements of various increases with decreasing load due to elas-
melts, e.g. borate, sulphide and metaphos- tic springback at the moment when the
phate melts, which indicate maxima of the sample is unloaded. If, as is usual, the in-
specific birefringence (zlft/stress)at viscosi- dentation is observed after loading, one
ties between about 104 to 102 Pa s, a region has to regard and evaluate the so-called
at which the fiber drawing process is possi- springback value, c, in Eq. (13-33)
ble (Bruckner, 1987). Thus, at temperatures
below this maximum the anisotropic and MHKcorr, = 1.4233 F/(d + c)2 (13-33)
orientation effect increases and above this in which c as well as MHKcorr are really
maximum it decreases with rising tempera- load-independent values as was shown by
ture. Kranich and Scholze (1976), but c depends
on moisture. It decreases with increasing
relative humidity and increasing loading
time. This was also found by Hirao and
13.7 Further Properties Tomozawa (1987).
Water penetratres into the stressed glass
13.7.1 Microhardness
surface during the measurement and in-
creases the plastic component of the defor-
13.7.1.1 Indentation Process
mation process.
and Phenomena
In order to avoid the elastic springback
The term microhardness is occasionally effect, which is about 50% at the peak,
called diamond indentation hardness. Two measurements of d have been made under
different diamond tools may be applied: load by observation through the glass sam-
the Vickers diamond, which is a regular ple from below (Kranich and Scholze,
pyramid with a peak angle of 136°, and the 1976; Michels and Frischat, 1982) or by
Knoop diamond, which is an elongated measuring and recording the indentation
rhombus pyramid with angles of 172.5° depth (Frohlich et al., 1977, 1979; Weiss,
and 130° at the diamond peak. The two 1987). However, the elastic components
706 13 Mechanical Properties of Glasses

are not totally eliminated by this method the viscosity, a certain connection to the
because both the glass and the diamond polarizability of the various components
react elastically under load. In this respect, may be appropriate for interpretation of
the experiments of Bartenev et al. (1969) these results (Petzold et al., 1961). In this
are of interest, because the plastic deforma- way there seems to be a parallel also to the
tion is also related to a densification of the elastic constants (see Sec. 13.2.1.2), particu-
glass (Ernsberger, 1968) in a way similar to larly the compressibility. It is understand-
permanent densification, as was treated in able that OH groups in glasses reduce
Sec. 13.2.2.1. Bartenev et al. annealed the microhardness as well (Sakka et al., 1981;
glass sample after the indentation process Takata et al., 1982).
and showed that small indentations are The mentioned relation to the elastic
healed completely, whereas large indenta- constants was treated by Yamane and
tions lead to smaller ones which show at Mackenzie (1974), who treated the micro-
the border of the indentation elevations. hardness (MH) as the resistance against
This indicates a very complicated flow and elastic and plastic deformation and den-
densification process on which more re- sification, as given by the expression
search needs to be done. MH « 19(a GK) 1/2 , where a is the thermal
expansion coefficient, and G and K the
shear and compression moduli, respec-
13.7.1.2 Influence of Chemical Composition
tively.
The indentation process is at least partly Bartenev and Sanditov (1982) deduced
a deformation or flow process which is the relation between MH and the elastic
comparable as a first approximation with constants Young's modulus £ and Poisson
the Newtonian, or (according to Douglas ratio ix\ MH = (1 - 2 p)E/[G (1 + //)] which
1958), with a non-Newtonian viscosity at is a rough estimation that the MH is about
low temperatures. Therefore, it is expected 6 to 10% of the Young's modulus of a glass.
that alkali oxides, as substitutes for SiO 2 , Last but not least, Kerkhof and Schin-
decrease (Fig. 13-41) and CaO, MgO, ZnO, ker (1972) found the relation between the
B 2 O 3 and A12O3 increase the microhard- MH and the flow stress, which is propor-
ness. This was confirmed by Ainsworth tional to the molecular strength expressed
(1954) with MHV and by Kennedy et al. by the equation: H ~ v^gy/f)112 in which
(1980) with MHK measurements. Besides vl is the longitudinal sound velocity, Q
the density, y the surface energy, and f the
mean atomic distance.

13.7.1.3 Temperature Dependence


and Thermal Prehistory
The microhardness of glasses decreases
with increasing temperature in a similar
way as bonding strength and viscosity. The
10 20 30
trend of the temperature dependence is
R 2 0 in mol. % • shown in Fig. 13-42 for silica glass and for
Figure 13-41. Knoop microhardness of binary alkali a sodium calcium silicate glass (West-
silicate glasses (Kennedy et al., 1980). brook, 1960). Therefore, if a state of higher
13.7 Further Properties 707
1000
nary borate and silicate glass is given in
Fig. 13-43. For more details concerning C
750-
£ and chemical composition see Chap. 12 of
this volume. In the present section the
500- \ / S i O 2 -glass stress-optical coefficient will be regarded as
a tool to measure stress distributions in
x 250- \ glasses.
Na-Ca-silicate glass
The essence of all stress-optical methods
is to conclude from the relative path differ-
-200 0 400 800
Temperafure in °C
ence, 3 = AndjX {X = wavelength of light),
and from the known stress-optical coeffi-
Figure 13-42. Temperature dependence of Vickers mi-
crohardness (Westbrook, 1960).
cient, C, the difference between the princi-
pal stresses, which is equal to twice maxi-
mum shear stress. Two cases have to be
temperature is frozen-in, as in the case of a distinguished:
tempered glass, the microhardness will be a) the stress differences are so large that
lower than that of an annealed glass be- they can be made visible by isochromates:
cause the structure of a tempered glass is S = N = ±1, ±2, ± 3 , etc., where N is the
more open (larger specific volume) than interference order, and
that of an annealed one. Attention should b) the stress differences are so small that
be paid to the elastic springback effect the corresponding path differences can be
which will be much larger if the surface of compensated and measured by compensa-
the glass sample is under compressive tors: (5 < + 1.
stress (Kranich and Scholze, 1976). There-
fore such measurements have to be done The situation for silicate glasses is such
under load (see Sec. 13.7.1.1). Hara and that a tensile stress of (T^lOON/mm 2 ^
Kerkhof (1962) have shown that the micro-
hardness of tempered glass is about 4%
lower than that of annealed glass.

13.7.2 Stress-Optical Coefficient


13.7.2.1 Stress-Optical Coefficient within
the Elastic Range of Glass
The stress-optical coefficient, C, is de-
fined by the well-known linear connection
between stress difference, Aa, and birefrin-
gence, An: An = 3/d = CAa, where 3 is the
path difference and d the geometric length
of the light beam through the glass. It is
10 20 30 40
also called the photoelastic or the Brewster R 2 0 in mol. % - » -
constant (1 Brewster = 10~ 6 mm 2 /N) and
Figure 13-43. Stress-optical coefficient, C, of binary
is a value which is characteristic for a glass alkali borate and alkali silicate glasses according to
composition. The range of C is from about Matusita et al. (1984 a, b), composed by Scholze
— 3 to -1-5 Brewster. An example for bi- (1988).
708 13 Mechanical Properties of Glasses

1000 kp/cm2 ^100 MPa (a2 = 0) for a sheet 13.7.2.2 Stress-Optical Coefficient within
glass of 2 mm thickness has to be applied to the Viscoelastic Range
produce a path difference of 5 = 1, i.e., to
produce the first isochromate. This stress is The stress-optical coefficient depends on
of the order of magnitude of the strength of temperature because the polarizability is
bulk glasses. Therefore it is more suitable also temperature dependent. From room
to use model materials such as polymers temperature to Tg this dependence is small
(Araldite B) in order to determine stress (about 7%, van Zee and Noritake, 1958),
distributions in certain constructions, at but at and above Tg this dependence is very
cracks, edges or holes, because these mate- large and time or rate dependent (Manns
rials have much larger Brewster constants and Bruckner, 1981), thus, there is a certain
(25 to 55) than silicate glasses (about 3). influence of thermal prehistory.
In this way (see case b) it is necessary Figs. 13-44 a and b show the stress-opti-
to use a polarizer and an analyzer (e.g. cal coefficient as a function of temperature
"crossed Nicols") or a polarizing micro- at various load velocities within the vis-
scope with a Berek compensator, a Babinet coelastic range of two glasses, a commer-
or a Brace-Kohler compensator in order to cial colorless sodium calcium container
determine the path difference, S (Kerkhof, glass and a laboratory glass of the same
1980). With the help of a X/A plate it is composition in which Na 2 O is substituted
possible to distinguish between tensile and by K 2 O. The lower the stress rate, the
compressive stress by the color change larger is C. This particular stress rate de-
from the red of first order to blue or yellow. pendence is illustrated particularly in Figs.
Besides pure mechanical stresses produced 13-45 a and b for the same two glasses
in glasses by external forces, other stresses, (Manns and Bruckner, 1981).
such as temporary and permanent thermal The conclusions which may be drawn
stresses, stresses produced by flaws and from these results are that, first, the K 2 O
crystalline inclusions in glasses with differ- containing glass generally shows the larger
ent thermal expansion coefficients are also C-values due to the larger polarizability.
important. Second, the large temperature coefficients

Q)
£ 3.4-
container glass (Na)
I + 1 MPas"1
& 3.3-
• 10 MPas"1
x 100 MPas"1
I 3.2- o 500 MPas~1 Figure 13-44. Temperature depen-
S 31.
dence of the stress-optical coeffi-
cient of a commercial Na-Ca-
"5
£ 3.0- silicate container glass (Na); a), and
o of a modified K-Ca-silicate glass
g 2.9 (with K 2 O as substitute for Na 2 O),
(K); b), at various stress rates.
500 Tg 600 500 600 Tg 700
Temperature in °C
13.8 References 709

flow by which an anisotropic effect or even


an orientation effect will be produced. This
mechanism is similar to effects which are
described in Sec. 13.6.2 and is also similar
to flow birefringence (Wasche and Bruck-
ner, 1986a, b, 1987; see also Bruckner,
1987).

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Glass: Kurkjian, C.R. (Ed.). New York, London: J.M. (1974), J. Non-Cryst. Solids 16, 281-293.
Plenum Publ. Corp., pp. 469-483. Varner, J. R., Oel, H. J. (1975), J Non-Cryst. Solids 19,
Schardin, H. (1950), Glastechn. Ber. 23, 325-336. 321-333.
Schardin, H., Strath, W. (1937), Z. Techn. Physik 18, Vogel, W. (1964), Z. Chemie 4, 190-192.
A1A-A11. Wasche, R., Bruckner, R. (1986a), Phys. Chem.
Scherer, G. (1986), Relaxation in Glass and Com- Glasses 27, 80-86.
posites. New York, Toronto, Singapore: Wiley. Wasche, R., Bruckner, R. (1986 b), Phys. Chem.
Scholze, H. (1988), Glas; Natur, Struktur und Eigen- Glasses 27, 87-94.
schaften. Berlin, Heidelberg, New York: Springer- Wasche, R., Bruckner, R. (1987), Phys. Chem.
Verlag. Glasses 28, 139-142.
Schreiber, E., Anderson, O. L., Soga, N. (1973), Elas- Weir, Ch.E., Shartsis, L. (1955), /. Am. Ceram. Soc.
tic Constants and their Measurement. New York, 38, 299-306.
Diisseldorf, London etc.: McGraw-Hill Book Weiss, H. J. (1987), Phys. stat. solidi (a) 99, 491.
Comp. Westbrook, J.H. (1960), Phys. Chem. Glasses 1,
Schroder, H., Gliemerodt, G. (1970), Naturwiss. 57, 32-36.
533-541. Wiederhorn, S.M. (1967), J. Am. Ceram. Soc. 50,
Seifert, F. A., Mysen, B.O., Virgo, D. (1983), Phys. 407-414.
Chem. Glasses 24, 141-145. Wiederhorn, S.M. (1969), J. Am. Ceram. Soc. 52,
Shaw, R. R., Uhlmann, D.R. (1969), /. Non-Cryst. 99-105.
Solids 1, 474-498. Wiederhorn, S. M. (1974), Subcritical crack growth in
Shaw, R.R., Uhlmann, D.R. (1971), /. Non-Cryst. ceramics, in: Fracture mechanics of ceramics:
Solids 5, 237-263. Bradt, R.C. etal. (Ed.). New York, London:
Shelby, I E . , Day, D.E. (1969), J Am. Ceram. Soc. Plenum Press, Vol. 2, pp. 613-646.
52, 169-174. Wiederhorn, S. M. (1974), in: X. Intern. Congr. Glass,
Shelby, J.E., Day, D.E. (1970), J. Am. Ceram. Soc. Ceram. Soc. Japan, Vol. 11, pp. 1-15.
53, 182-187. Wiederhorn, S.M. (1975), /. Non-Cryst. Solids 19,
Simmons, J.H., Mohr, R.K., Montrose, C. J. (1982), 169-181.
/. Appl. Phys. 53, 4075-4080. Wiederhorn, S. M., Bolz, L. H. (1970), J. Am. Ceram.
Singh, I P . , Tree, Y, Hasselmann, D.P.H. (1981), Soc. 53, 543-548.
/ Mater. Sci. 16, 2109-2118. Wiederhorn, S. M., Evans, A. G. (1974), Int. J. Frac-
Spinner, S. (1956), J Am. Ceram. Soc. 39, 113-118. ture 10, 379-392.
Stavrinidis, B., Holloway, D. G. (1983), Phys. Chem. Wiederhorn, S. M., Lawn, B. R., Marshall, D. B.
Glasses 24, \9-25. (1979), /. Am. Ceram. Soc. 62, 66-74.
Stockhorst, H., Bruckner, R. (1982), J. Non-Cryst. Wiederhorn, S.M., Johnson, H., Dienes, A.M.,
Solids 49, 471-484. Heuer, A.H. (1974), J. Am. Ceram. Soc. 57, 336-
Stockhorst, H., Bruckner, R. (1986), J Non-Cryst. 341.
Solids 85, 105-126. Wiederhorn, S.M., Townsend, P.R. (1970), / Am.
Stong, G. E. (1937), /. Am. Ceram. Soc. 20, 16-22. Ceram. Soc. 53, 486-489.
Stookey, S.D., Olcott, I S . , Garfmkel, H. M., Williams, M. L., Scott, G. E. (1970), Glass Technology
Rothermel, D. L. (1962), in: Advances in Glass 11, 76-79.
Technology. New York: Plenum Press, pp. 397- Winkelmann, A., Schott, O. (1984), Ann. Physik 51,
411. 697.
Struck, W, Briinner, W. (1989), Bautechnik 66, 351- Yamane, M., Mackenzie, J.D. (1974), /. Non-Cryst.
361. Solids 15, 153-164.
Takahashi, K., Oska, A., Furuno, R. (1983), J Ce- Zdaniewski, W.A., Rindone, G.E., Day, D.E.
ram. Soc. Japan 91, 199-205. (1979), J. Mater. Sci. 14, 763-775.
Takata, M., Tomozawa, M., Watson, E. B. (1982), van Zee, A. F , Noritake, H. M. (1958), J. Am. Ceram.
J. Am. Ceram. Soc. 65, C156-C157. Soc. 41, 164-175.
Tille, U., Frischat, G.H., Leers, K.J. (1978), Glas- Zheleztsov, V.A., Yanbaeva, G.U. (1983), Sov. J.
techn. Ber. 51, 8-16. Glass Phys. Chem. 9, 323-326.
Thomas, W. F. (1960), Phys. Chem. Glasses 1, 4-18. Zijlstra, A. I, Burggraaf, A.J. (1969), /. Non-Cryst.
Thomas, WF. (1971), Glass Technology 12, 42-44. Solids 1, 163-185.
Tomandl, G., Schaeffer, H.A. (1977), in: Non-Crys-
talline Solids, Fourth Internal. Conf. in Clausthal-
Zellerfeld: Frischat, G. H. (Ed.). Trans. Techn.
Publ., pp. 480-485.
13.8 References 713

General Reading tle Solids, 2nd ed.: Lawn, B. R. (1992). Cambridge:


Cambridge Univ. Press.
Bartenev, G. M. (1970), The Structure and Mechani- Scholze, H. (1988), Glas, Natur, Struktur und Eigen-
cal Properties of Inorganic Glasses. Groningen: schaften. Heidelberg: Springer-Verlag.
Wolters-Nordhoff. Tomozawa, M., Doremus, R. H. (Eds.) (1982), Trea-
Kerkhof, R (1970), Bruchvorgdnge in Gldsern. Frank- tise on Materials Science and Technology, Vol. 22.
furt: Deutsche Glastechnische Gesellschaft. New York: Academic Press.
Kurkjian, C.R. (Ed.) (1988), Strength of Inorganic Uhlmann, D.R., Kreidl, N.J. (Eds.) (1980), Glass
Glasses - Nato Adv. Workshop, 21-25 March, Science and Technology, Vol. 5 - Elasticity and
1988, Algarve, Portugal Paris: North Atlantic Strength of Glasses. New York: Academic Press.
Treaty Organization, pp. 643. Zarzycki, J. (1991), Glasses and the Vitreous State.
Lawn, B. R., Wilshaw, T. R. (1975), Fracture of Brit- Cambridge: Cambridge Univ. Press.
14 Electrical Properties of Glasses
Malcolm D. Ingram

Department of Chemistry, University of Aberdeen, Aberdeen, Scotland, U.K.

List of Symbols and Abbreviations 716


14.1 Introduction 718
14.2 Phenomenological Aspects of Ion Transport 719
14.2.1 Cationic and Anionic Conductors 719
14.2.2 Impedance Analysis and Conductivity Measurement 720
14.2.3 Typical Vitreous Electrolytes 721
14.2.4 Systematic Variations in Conductivity 722
14.2.5 The Mixed Alkali Effect 723
14.2.6 The Conductivity Spectrum 724
14.2.7 Electrical Relaxations and the Decoupling Index 725
14.3 Mechanisms of Ion Transport 727
14.3.1 Basic Theory 727
14.3.2 The Weak Electrolyte Theory 728
14.3.3 The Anderson Stuart Model 729
14.3.4 Pathway Models 730
14.3.5 Ionic Interaction Theories 732
14.3.6 Ion-Correlation Effects and Defect Models 733
14.4 Transition Metal Oxide Glasses 734
14.4.1 Polaronic Hopping Mechanism 734
14.4.2 High Frequency and High Voltage Effects 736
14.4.3 High Pressure Effects 738
14.4.4 Switching Phenomena 738
14.4.5 Double Injection of Ions and Electrons 739
14.4.6 Electrochromic Devices 740
14.5 Semiconducting Glasses 741
14.5.1 General Principles 741
14.5.2 Amorphous Silicon (a-Si and a-Si:H) 743
14.5.2.1 Electrical Properties 743
14.5.2.2 Chemistry of the Defect States 743
14.5.2.3 Glassy Properties of Hydrogenated Films 744
14.6 Applications of Amorphous Silicon and Related Materials 745
14.6.1 Range of Device Technologies 745
14.6.2 Photovoltaic Devices 746
14.6.3 Spatial Light Modulators 747
14.6.4 Reflective Coatings 747
14.7 Conclusion 747
14.8 References 748

Materials Science and Technology


Copyright © WILEY-VCH Verlag GmbH & Co KGaA. Allrightsreserved.
716 14 Electrical Properties of Glasses

List of Symbols and Abbreviations

a intersite distance
B lattice parameter
c velocity of light
c fraction in lower oxidation state
D* tracer diffusion coefficient
EA microscopic activation energy
EX measured activation energy
£ gap band gap energy
e electronic charge
e~~ electron
F Faraday's constant
/ frequency
G elastic modulus
H enthalpy
HR Haven ratio
J electronic transfer integral

k Boltzmann's constant
M* complex electric modulus, (e*)" 1
M\ M" real and imaginary electric modulus
JV number per unit volume
n (co) frequency dependent refractivity
R the universal gas constant
Rz decoupling index (ratio)
r cation radius
T absolute temperature
Tg glass transition temperature
Te equilibration temperature
t time
t+ cationic transport number
u electrical mobility
WH polaron hopping energy
WP polaron binding energy
X{ charge fraction
Z* complex electric impedance
Z', Z" real and imaginary impedance
z charge (or valency) of an ion

a optical absorptivity
p parameter in the KWW equation
y co valency parameter
e (relative) permittivity
80 permittivity of free space
List of Symbols and Abbreviations 717

s* complex permittivity
e\ E" real and imaginary permittivity
A optical basicity parameter
ft chemical potential
v frequency
a electrical conductivity
^a.o Gd.c. electrical conductivity for alternating and stationary currents
T relaxation time
TS , iff structural and conductivity relaxation time
cp decay of the electric field
co angular frequency (2nf)

a-Si amorphous silicon


a-Si:H hydrogenated amorphous silicon
DSC differential scanning calorimetry
EXAFS extended X-ray absorption fine structure
f.w.h.m. full width at half maximum
GD glow discharge
KWW Kohlrausch-Williams-Watts
SAXS small angle X-ray scattering
718 14 Electrical Properties of Glasses

14.1 Introduction "glasses" are taken to mean bulk solids


quenched from the melt, and exhibiting a
Ionic conductivity in glass has been glass transition temperature Tg, whereas
studied for over a hundred years and there "amorphous" materials include thin films
are indications that glassy (and amor- deposited by sputtering or evaporation. It
phous) electrolytes are showing promise is a moot point if such a distinction has
for use in all-solid-state batteries and in physical significance, and certainly for all
electrochromic devices. These develop- these materials there are important conse-
ments are at an early stage, and much ef- quences arising from the influence of disor-
fort is still being directed toward discover- der and thermal history.
ing new glassy systems and to optimising In the case of ionic conductivity, the
the levels of ionic conductivity in these ma- focus is naturally on identifying the links
terials. Remarkably, the main electrical ap- between ion mobility on the one hand and
plication of ionic conductivity is still in the glass structure and chemical bonding on
use of glass electrodes in analytical chemis- the other. Some theoretical approaches,
try where very low levels of conductivity such as the weak electrolyte and ionic in-
suffice, and the dominant effect is the sur- teraction theories, draw attention to more
face interaction. By way of contrast, the general parallels with solution electro-
existence of semiconducting glasses has chemistry.
been clearly recognised for only some With electronic conductors, controversy
twenty years, but already their technologi- related at first to the existence (on nonexis-
cal applications, as e.g. in xerography and tence) of band gaps. These issues were
in solar cells for pocket calculators, are largely resolved as a result of the work of
extensive and are increasingly affecting Mott and others (see e.g. Mott and Davis,
everyday life. 1979). It now emerges that the electrical
This difference in the pace of technolog- properties (and especially the key role of
ical development is part of a wider experi- dopants) are also very much influenced
ence in the field of solid state ionics, and by chemical equilibria involving electron
points up the difficulties in establishing re- donors and acceptors, as well as defects in
liable electrode-electrolyte interfaces and the glass structure.
in avoiding unwanted chemical and elec- In effect, there is a growing tendency for
trochemical side reactions. To complicate theoretical discussions in the fields of ionic
matters further, many of the glasses which and electronic conductivity to converge on
are good ionic conductors are either very problems in glass chemistry. However, his-
hygroscopic or else sensitive to light. By torically there has been some tendency for
contrast, materials widely used in mi- ionic and electronic processes to be treated
croelectronics applications such as amor- as distinct phenomena, with chemists con-
phous silicon (a-Si) are remarkably robust, centrating largely on ionic, and physicists
and can also be used in architectural appli- on electronic systems.
cations. In the present chapter the main features
Apart from these technical aspects, con- of ionic and electronic processes in glass
siderable progress has been made in recent are reviewed, so as to clarify the remark-
years in understanding the mechanisms of able diversity of phenomena which are ob-
both ion and electron transport in glasses served and to highlight some of the appli-
and amorphous materials. In this context, cations which are currently envisaged.
14.2 Phenomenological Aspects of Ion Transport 719

Ionic and mixed ionic-electronic conduc-


tors are dealt with first (this is essentially
the field of solid state ionics), and then
there is a discussion of the growing impor-
tance of amorphous silicon and other
"tetrahedral" semiconductors. The impor-
tant properties of chalcogenide glasses and
of metallic glasses will not be discussed
here, since these are described in Chap. 7
and Chap. 9 of in this Volume.

14.2 Phenomenological Aspects


of Ion Transport

14.2.1 Cationic and Anionic Conductors


The electrolytic properties of ordinary
glass were demonstrated over one hundred
years ago by Warburg, who electrolyzed
Na + and other alkali cations through the Na
walls of thin glass tubes and showed that Figure 14-1. A schematic 2-dimensional representa-
Faraday's laws were obeyed. More re- tion of the "classical" Warren-Biscoe structure of al-
cently Hughes and Isard (1972) employed kali silicate glasses, showing the possibilities of local-
Tubandt's method, with a series of disks of ized and extended cationic motion within an anionic
glass pressed together, to prove unequivo- framework.
cally the cationic nature of the conduction
process in a range of single and mixed al-
kali silicate glasses. This form of monopolar conduction is
The cation mobility (and the corre- prevalent in a wide range of borate, phos-
sponding immobility of the anions) can be phate and silicate glasses of varying stoi-
understood intuitively by reference to the chiometries. Nevertheless, O 2 " migration
widely cited Warren Biscoe version of the can also occur in certain special circum-
structure of alkali silicate glasses (reduced stances. Layers of PbO have been observed
to two dimensions) shown here in Fig. 14-1. to form on sodium borate glasses during
According to this simplified picture, electrolysis at Pb anodes. Apparently, O 2 ~
cations are placed in "holes" in a glass migration occurs in preference to the elec-
structure, whose shape is largely predeter- trolysis of Pb 2 + ions into the glass. Baucke
mined by the partially broken (or modi- and Duffy (1983) attributed this to a struc-
fied) silicate network. Glasses are thus ture-switching mechanism involving the
members of an important class of solid ability of boron to adopt both 3 and 4 fold
electrolytes, which includes fast-ion con- coordinations.
ductors like jS-alumina and oc-Agl, where Measurable levels of anionic conductiv-
the cationic transport number, t+ = \. ity are found only in fluoride glasses (see
720 14 Electrical Properties of Glasses

Chap. 5). A typical conductivity, e.g. for n


glass

62ZrF 4 -30BaF 2 -8LaF 3 glass (Ravaine AVWW 1


etal., 1983) is 3 x l O " 6 S c m ~ 1 at 300°C
This is very similar to the cationic conduc-
tivity found in 20Na 2 O-80SiO 2 glass. As
remarked above, mixed anionic-cationic
\[
conductivity is not common in glass. How-
ever, very recently, Kulkarni and Angell
^glass
(1988) have reported a "mobile-ion cross-
over", from anions to cations, occurring (a)
as LiF is replaced by PbF 2 in the system
LiF-PbF 2 -Al(PO 3 ) 3 .
The glasses discussed in the rest of this
Chapter will mainly be cationic conduc- N

tors. This reflects the greater interest c


shown in these systems, and the evidence a
-a
<D
that electrical properties of anionically- a.
conducting fluoride glasses are otherwise
rather unexceptional.
E t

14.2.2 Impedance Analysis


and Conductivity Measurement
The most common way of measuring the Real impedance, Z '
conductivity of glass (see e.g. Grant et al., (b)
1978; Tuller et al., 1980) is to affix gold or
Figure 14-2. (a) A simple equivalent circuit for a solid
aluminum blocking electrodes, and to de- (glassy) electrolyte with blocking electrodes, (b) The
termine the complex impedance diagram complex impedance plot expected for such "ideal"
using a variable frequency admittance behavior.
bridge (typically in the frequency range
10°-10 6 Hz) or an equivalent frequency re-
sponse analyzer. The simplest equivalent
circuit for such a conductivity cell is shown More will be said later about the causes of
in Fig. 14-2 a. The glass is represented here this nonideal or dispersive behaviour.
by a parallel RC element, and the electrical Conductivities measured in this way are
double layer (and the resulting space usually referred to as d.c. quantities, and it
charge effect) by a series capacitance. The is assumed that identical values would be
value of R, the resistance of the glass, will obtained at "true" d.c. using electrochemi-
be found directly from the intercept on the cally reversible (i.e. ionically nonblocking)
Z' axis. This "ideal" electrolyte behaviour electrodes. Support for this assumption
is illustrated in Fig. 14-2b. In general, the comes in some cases from direct experi-
"real" behaviour only approximates to this ment, and from the very general observa-
ideal; the semicircular arc is usually some- tion of a frequency-independent admit-
what flattened, and the electrode "spike" tance region (the conductivity plateau - see
angled somewhat away from the vertical. Fig. 14-7 below).
14.2 Phenomenological Aspects of Ion Transport 721

Although it is certainly more convenient Temperature, T in °C


800 300 100 0 -100
to evaporate Au electrodes onto a glass
than to arrange for the preparation and KN03 melt
handling of liquid sodium electrodes, care 0 -- \< f
needs to be taken if blocking electrodes are
to be used in conjunction with fixed fre- melt \
quency measurements. Depending on the
resistance of the glass and the measure-
ment frequency, the resistance actually
Kg
T
Na 2 0-3Si0 2 \ \
^ \

^
Ag5l4B03
^ \ ^ glass
^ "

recorded could move significantly away -6-


glass \
from the intended Z' intercept shown in •*-— — - ^\
Fig. 14-2 b. If the value of R is small (as in i
1 2
. i \ I
3 4
i
5
i
6
the case of a highly conductive glass) then 1O3/7" in K"1
the frequency would have to be high (even Figure 14-3. Arrhenius plots showing temperature-
as much as 1 MHz) to avoid moving onto dependent ionic conductivities in "typical" glass-melt
the electrode spike, while if R is large (as in combinations (Ingram, 1987, reproduced by kind per-
conventional silicate glasses at ca. 100 °C) mission of The Society of Glass Technology).
then the frequency would have to be low
(say < 1 kHz) to avoid moving onto the
electrode semicircle. These two circum- where E£ is the apparent conductivity acti-
stances will lead to the measurement of vation energy.
incorrectly low and high conductivities, re- For this particular glass, E% = ca.
spectively. Generally, the ionic conductiv- 65kJmol~ 1 . The value of the activation
ity of glass is thermally activated (see next energy is high enough to ensure that al-
section) so fixed-frequency measurements though there is a reasonable conductivity
on any given sample are useful only over at Tg (> 10~ 3 S cm" 1 ), cooling to ambient
limited temperature ranges. reduces a to below 10~ 9 Scm~ 1 . Above
300 °C silicate glasses can be regarded as
electrolytes, whereas at 25 °C they behave
14.2.3 Typical Vitreous Electrolytes much more like insulators (or dielectrics).
The Ag 5 I 4 BO 3 glass is an example of a
Figure 14-3 taken from Ingram (1987)
recently discovered class of optimized (or
shows Arrhenius plots (graphs of log o
fast ion conducting) glasses, which contain
versus 1/T) for two rather different cation
Agl as a major ingredient. The conductiv-
conductors. The corresponding behaviour
ity is very high at Tg (ca. 5 x 10" x S cm"%
of a typical molten salt, KNO 3 , is included
but this glass also differs from sodium
for comparison.
trisilicate in its low energy of activation (ca.
The conductivity data of sodium trisili-
20kJmol - 1 ). As a consequence, the con-
cate glass (Na 2 O • 3 SiO2) illustrate a num-
ductivity falls off very slowly with de-
ber of typical features. Above Tg, the
creasing temperature; values greater than
Arrhenius plot is curved (the characteristic
10~~4 S cm" 1 can be measured right down
"free volume" behaviour). Below Tg, a
to - 1 0 0 ° G
straight line is obtained in accordance with
The Arrhenius plot shown here is virtu-
the Arrhenius equation ally a direct extension of the line for molten
-EX/RT) (14-1) potassium nitrate, continuing down to sub-
722 14 Electrical Properties of Glasses

ambient temperatures. Somehow therefore, etc.) is varied from 10 to 50mol%. Over


"liquid-like" ion mobilities (reminiscent this range of composition the conductivity
also of Ag + ions in crystalline a-Agl) have rises by seven orders of magnitude. This is
become trapped within the rigid glass ma- clearly out of all proportion to the increase
trix. How this comes about is obviously a in the concentration of Na + ions.
very important question in the context of Such effects are common to all glass-
"glassy state ionics". It is considered fur- forming systems (M 2 O-SiO 2 , P 2 O 5 , etc.),
ther in Sec. 14.3. see e.g. Martin and Angell (1986) and
Pradel et al. (1989). Always there is a
14.2.4 Systematic Variations smooth increase in the logarithm of the
in Conductivity conductivity with increasing mole fraction
of the ionogenic component, which is also
Among the characteristic features of vit-
the network modifier. Only at very high
reous electrolytes are the wide variations of
modifier concentrations, and in certain sys-
conductivity to be found within many "bi-
tems, is there any indication that the con-
nary" systems. Data in Fig. 14-4 for
ductivity reaches a maximum value.
sodium borate glasses at 300 °C illustrate
this phenomenon very clearly. The concen- Very generally the rise in isothermal
tration of network modifier (mainly Na 2 O, conductivity parallels a decrease in the ac-
but augmented with Na 2 SO 4 , "Na 2 Cl 2 ", tivation energy. For many practical pur-
poses, it is necessary only to know that E£
varies from 50 to 100 kJ mol" 1 over most
oxide glasses, and where in this range a
i i r particular composition lies. Hunter and
Ingram (1984) showed that in Na + -ion
-3 glasses, E£ decreases continuously with in-
crease in the calculated optical basicity pa-
rameter, A (Fig. 14-5). Using the empirical
"master curve" it is possible to forecast E%
-5
values directly from the chemical stoi-
chiometry, since A = X1A1 -\-X2A2 ...
Z. -6 where X±, X 2 , etc. are the charge fractions
o Glasses of different oxide components (Na 2 O,
• Na 2 0-B 2 0 3 SiO2 ...), and A1, A2 are assigned basicity
o plus "Na2Cl2" values. Such a correlation of E£ with A will
A plus "Na 2 F 2 " account for increases in conductivity with
• plus Na2S04 Na 2 O content and for the higher conduc-
-9 • plus AI2O3 tivities of silicate as compared with phos-
phate glasses.
-10 Reference has already been made in Sec.
14.2.3 to the existence of glasses containing
10 20 30 40 50
mol % (Na20 + Na2SO4, etc.) silver iodide, which are outstandingly good
ionic conductors. In fact there is a whole
Figure 14-4. Compositional dependence of ionic con-
ductivities in sodium borate glasses, where the range family of such glasses (see e.g. Martin and
of glass-formation has been extended by various sub- Schiraldi, 1985) where Agl can be mixed
stitutions (Hunter and Ingram, 1984). either with recognized glass-formers like
14.2 Phenomenological Aspects of Ion Transport 723

120 -
1
similar to silver iodide. Other examples of
Glasses glasses where such effects are found include
• Na2O-SiO2 the Cul-containing glasses (Minami and

110 - • i O Na 2 0-B 2 0 3 -Si0 2 Machida, 1989), and the so-called "Bor-
i o Na 2 0-Al 2 0 3 -Si0 2 deaux" glasses which typically are lithium
c borates doped with lithium chloride
100 ~ 1\ • Na 2 0-B 2 0 3

Na 2 0-Al 2 0 3 -B 2 0 3 -
(Levasseur et al., 1979; Button et al., 1981).
In these latter glasses the presence of LiCl
\ u Na 2 0-P 2 0 5 is useful both in extending the range of
Na2O- 0 2 -Si0 2 -P 2o5 glass formation in regard to total lithium
90- content, and also in enhancing the mobility
of Li + ions.
\ D

80- -
C
\ "
14.2.5 The Mixed Alkali Effect
The trends outlined in Sec. 14.2.4 imply
••o
> 70- • \ - a direct link between ionic conductivity
D
e£\ 1
• and glass stoichiometry, and would sug-
o
gest that variations in conductivity are re-

60- - lated to the presence of certain chemical
entities in glass (see also Mueller et al.,
•o 1987). It is remarkable therefore that the
50- mixing of different alkalis in glass produces
^ • N\ a pronounced minimum in the conductiv-
o °
1 1 1 1
ity. This effect is illustrated in Fig. 14-6.
0.45 0.55 0.65 Although many physical properties (such
Optical basicity parameter, A as the molar volume, shown here) do show
Figure 14-5. The variation of the apparent activation the expected additivity relationship, the
energy for d.c. conductivity, £*, with the calculated conductivity of a mixed lithium-potassium
(optical) basicity parameter in a range of Na + -ion disilicate glass is some four orders of magni-
conducting glasses (Hunter and Ingram, 1984).
tude lower than either of the corresponding
single alkali disilicates.
This effect appears to be "universal" to
AgBO2 and AgPO 3 or with non-glass- all ion-conducting glasses, even though
formers like Ag 2 MoO 4 and Ag 3 AsO 4 . In there is no obvious analog in electronic
all these systems the conductivity increases conductors. Very probably it is a mismatch
substantially with increasing silver iodide effect arising from the differing sizes and
content. To give an example, in the case of coordination requirements of different
AgI-AgPO 3 glasses, the conductivity cations. EXAFS studies (Greaves, 1989)
increases smoothly from 3xlO~ 7 to clearly indicate that each type of alkali
7xlO~ 3 Scm~ 1 , as the Agl content in- modifies the network structure to suit its
creases from zero to 50 mol%. own requirements. Li + -ions create for
In recent years, effort has been devoted themselves smaller sites than do K + -ions.
to finding other salts which will show a There can therefore be no rapid "exchange
conductance enhancement (dopant) effect of sites" reaction involving Li + and K + (or
724 14 Electrical Properties of Glasses

ance of flattened semicircles and other


nonideal impedance behaviour. These ef-
fects are widespread and emerge as a natu-
ral consequence of the ionic hopping
process. This conclusion can be reached
from a consideration of Fig. 14-7 (Angell,
1989) showing data for the conductor,
3AgI-2(Ag 2 O-2B 2 O 3 ).
Figure 14-7, often referred to as the
conductivity spectrum, is a log-plot of con-
ductivity versus frequency. It features the
characteristic "d.c." plateaux, which corre-
spond directly to the interceps (R) on the
corresponding complex impedance dia-
grams, illustrated schematically in Fig.
14-2b. Clearly,
a (plateau) = <7dc. = (l/A)/R (14-2)
Another salient feature is the steady rise
in "a.c." conductivity, which follows ap-
proximately a power law dependence when
Mole fraction,
n is tending towards unity.
Figure 14-6. The mixed alkali effect in (Li2O/
<Ja.c. = Bcon (14-3)
K 2 O): 2 SiO2 glasses at 150°C Note the linear varia-
tion in molar volume (reproduced by courtesy of D. E. especially at higher frequencies. This con-
Day, 1976).
ductivity increase continues into the far in-
frared region (where the absorption band
arising from cations vibrating in their lat-
other pairs of dissimilar ions), since such an
tice sites is reached). The inclusion of data
exchange entails expanding the network
from far infrared spectroscopy is made
around the former and contracting it
possible by converting the spectral absorb-
around the latter.
tivity, a, into conductivity units through
The mixed alkali effect is undoubtedly of
the equation
practical importance, as e.g. in the formu-
lation of glasses with high electrical resis- o = c - n(co) • s0 - a (14-4)
tivity and good chemical durability.
where c and e0 have their usual signifi-
Mainly, however, its elucidation is seen as
cance, n(co) is the frequency dependent re-
presenting a severe test of all theories of
fractive index (ca. 2.0) and a is the mea-
ionic conduction in the vitreous state
sured absorptivity in Neper cm" 1 .
(Tomandl and Schaeffer, 1985).
The d.c. conductivity is thermally acti-
vated, which is shown more explicitly by
14.2.6 The Conductivity Spectrum
transferring the d.c. conductivities from
Reference has already been made in Fig. 14-7 a onto the Arrhenius plot in Fig.
Sec. 14.2.2 to the dispersive properties of 14-7 b. Comparison of these two graphs
ionic conductors which lead to the appear- shows the far infrared conductivity emerg-
14.2 Phenomenological Aspects of Ion Transport 725

Figure 14-7. (a) The con-


ductivity spectrum of a sil-
ver iodoborate glass
(3AgI-2Ag 2 O-2B 2 O 3 )
over a range of tempera-
tures, (b) The correspond-
ing Arrhenius plot showing
the near equivalence of the
limiting high frequency
conductivity obtained from
the far IR absorption with
the limiting high tempera-
ture conductivity in the liq-
uid state (reproduced by
courtesy of C. A. Angell,
1989).
k 6 8 10 12 2 4 6
log10 (f/Hz) 10 3 / T in K"1

ing (Angell, 1989) as the effective maximum glass (Wong and Angell, 1976; Burns et al.,
value for the d.c. conductivity in the glass- 1989) exist for the whole spectral range
melt system. This value, which is approxi- from audio, through radio and microwave
mately lOScm" 1 , corresponds either to frequencies, into the far infrared region.
the vibrations of Ag + ions within their Some of this latter data set is used in the
sites, or to the (fully-activated) diffusion of discussion of conductivity relaxations
Ag + ions at higher temperatures. which follows.
Returning again to the discussion of the
dispersive or power law region, it can make
more sense to think of the conductivity as 14.2.7 Electrical Relaxations
"falling away" from the maximum (infra- and the Decoupling Index
red) value, rather than as "rising above"
Further consideration of the conductiv-
the (much lower) values found on the d.c.
ity spectra in Fig. 14-7 a could suggest that
plateaux. With falling temperature, the ef-
the low-frequency limit of the power law
fect of the activation energy is that the vi-
region (note the arrows on the diagram)
brating Ag + ion must wait for longer peri-
corresponds to some kind of hopping rate
ods before it has enough energy to
(see e.g. Almond, 1989) or to the inverse of
complete a jump. The processes which give
a conductivity relaxation time, xa. This lat-
rise to ion migration are thus moved to
ter viewpoint underlines the use of electric
progressively lower frequencies. The slop-
modulus spectroscopy which was pio-
ing region of the conductivity spectrum is
neered by Macedo and Moynihan in the
thus a direct indication of this waiting pro-
early 1970's. The complex electric modu-
cess. The longer this sloping region, the
lus, M*, was defined (Macedo et al., 1972)
more slowly the ions diffuse, and the lower
as the reciprocal of the complex permittiv-
is the d.c. conductivity.
ity and can be calculated from normal per-
Conductivity spectra similar to that il-
mittivity or impedance data using equa-
lustrated in Fig. 14-7 a are found for all the
tions of the kind
glass systems which have been investigated
so far. Extensive data for sodium trisilicate M* = i = jco (14-5)
726 14 Electrical Properties of Glasses

Typical loss modulus spectra (plots of Several points emerge from these modu-
M" versus log / ) in this case for a sodium lus spectra which are of very general signif-
trisilicate glass (Burns et al., 1989), are icance. First, the loss peaks are much
shown in Fig. 14-8. The spectra are broad broader than the simple "Debye" peaks
peaks (with full widths at half maximum, (f.w.h.m. = 1.14 decades) which would be
f.w.h.m. = ca. 2.3 decades) which are expected on the basis of the equivalent cir-
shifted progressively towards higher fre- cuit shown in Fig. 14-2 above. Such disper-
quencies as the temperature increases. In- sive behaviour can formally be attributed
deed, the activation energy, d(ln/ max )/ to distributions of conductivity relaxation
d(l/T) = ca. 65kJmol~ 1 , which is very times, and could be modelled by including
close to the measured E% value for d.c. a series array of parallel RC elements in the
conduction. This is indicative of a process equivalent circuit in Fig. 14-2 a. However,
involving the migration of ions, and a re- it is more useful in the context of current
sulting relaxation of the electric fields viewpoints to look for an explanation in
within the glassy material. The conductivity terms of the transition from localized to
relaxation time is defined as the inverse of long range ionic motions (already dis-
the (angular) peak frequency, ^ T I / ^ J " 1 . cussed in connection with Fig. 14-7 a) and
It can either be measured directly or to regard the width of the electric modulus
else estimated from a knowledge of spectrum as a measure of the inherent
the d.c. conductivity using the equation, complexity of the conduction mechanism.
TG = £0S(G)-1 (Howell et al., 1974). One way of expressing this complexity is
by means of the Kohlrausch-Williams-
Watts (KWW) equation (Moynihan et al.,
1973; Howell et al., 1974). The decay of the
electric field cp within the glass follows the
stretched exponential law
0.03-
<p(0 = 9 0 exp[(-T/T p y ? ] (14-6)
where TP is characteristic relaxation time,
and 0 < / ? < l . /? would equal unity for
0.02- a simple exponential relaxation, which
would correspond to the simple Debye
T
O peak in the electric modulus spectrum.
E Moynihan has prepared tables of M' and
M" evaluated for a wide range of "normal-
0.01 -
ized" frequencies, which facilitate the fit of
the modulus spectrum to the KWW equa-
tion, and determination of /? from experi-
mental data. In many glasses, /? = ca. 0.5,
even where the chemical compositions and
the actual conductivities are very different.
There is some evidence that (I is higher in
Figure 14-8. Electric loss modulus spectra (graphs of
glasses with low concentrations of mobile
M" versus log/) for Na 2 O • 3 SiO2 glass over a range
of temperatures (reproduced by courtesy of W. M. ions (e.g. low-alkali silicates) or having
Risen, Burns et al., 1989). high activation energies, and also, perhaps
14.3 Mechanisms of Ion Transport 727

surprisingly, that /? increases with increase The motion of cations in glass is thus
in temperature. strongly decoupled from the normal pro-
Ngai et al. (1984) have shown how the cesses of structural relaxation. This is espe-
jS-parameter can be used to calculate a true cially true for the fast-ion conducting
microscopic activation energy EA from the glasses like Ag 5 I 4 BO 3 . Figure 14-3 shows
measured activation energy, Ejf, using the that the mobile silver ions below Tg seem to
equation have escaped completely from the struc-
tural "entanglements" which led to vitrifi-
EA=P-EX (14-7)
cation.
The energy EA is associated with single-ion In this latter respect vitreous conductors
processes, while the measured "d.c." activa- differ quite markedly from the important
tion energy includes a variety of additional class of polymer electrolytes, where ion
interactions and cooperative effects associ- mobility is a melt property and ionic mo-
ated with a net flow of ions in the conduc- tions are strongly coupled to segmental
tor. The microscopic relaxation time is in motions of the polymer chains (McLin and
fact much shorter than the observed relax- Angell, 1988; see Chap. 11). For this reason
ation time, (27c/max)'"1. Within this con- polymer electrolytes (unlike the inorganic
cept, it is not necessary to postulate a dis- glasses) can only be used in electrochemi-
tribution of relaxation times in order to cal applications well above their glass tran-
explain the breadth of the modulus spec- sition temperatures.
trum. Instead it is simply an indication of
the effect of the interactions between indi-
vidual mobile ions. 14.3 Mechanisms of Ion Transport
Experimentally, these electric modulus
14.3.1 Basic Theory
peaks correspond quite closely in fre-
quency to the ^-relaxations (ultrasonic ab- Appropriate Arrhenius equations (Eq.
sorptions or internal friction peaks) seen in 14-1 in Sec. 14.2.3), summarize the main
the mechanical loss spectra (Angell, 1989; facts concerning the ionic (d.c.) conduc-
see also Sec. 11.3.1.2). They occur therefore tivities of most glasses. The important
at much higher frequencies (or lower tem- parameters would seem to be the pre-expo-
peratures) than do the primary a-relax- nential factors (a0) and the activation ener-
ations, which are manifested by the glass gies (£*)• A complete theory of ionic con-
transition temperature, Tg. Angell (1983) ductivity would be expected therefore to
has highlighted this distinction by defining provide these parameters for any given
a decoupling index, Rx = Ts/Tff, which is the glass, and plausible interpretations of
ratio of the structural (mechanical) to the trends and changes on a molecular basis.
electrical relaxation times at Tg. It is customary to concentrate on the
For Tg as determined in the normal variations in activation energy. This is
differential scanning calorimetry experi- partly because the conductivity nearly al-
ment (DSC), TS = ca. 200 s, and the value ways rises as the activation energy falls and
of xa can be taken as approximately this largely overshadows any variations in
10 ~ 12 (a) ~* s. A typical sodium silicate the pre-exponential factor. Also, melt be-
glass could have a conductivity of haviour is generally nonarrhenian above Tg
5 x 10~ 3 S cm" 1 at Tg, and so the value of (see Figs. 14-3 and 14-7 above), so the val-
RT obtained is 200 x 1012 x 5 x 10" 3 = 1012. ues of d0 for the glass and the high-temper-
728 14 Electrical Properties of Glasses

ature limiting conductivity in the glass- riers. For a given series of alkali silicate or
melt system do not coincide. For practical similar glasses, experiments have shown
purposes, it in fact makes more sense to that
specify the experimental values of Tg, <r(Tg) a - const • (aNa2O)1/2 (14-12)
and EX, and to develop the theoretical
treatment accordingly. By combining Eqs. (14-9) through (14-12),
The starting point of most of the main Ravaine and Souquet concluded that the
theories of ion transport is that a thermally variation in conductivity in such a series of
activated hopping process is involved. glasses is effectively determined by the
From this point on, however, a remarkable equation
diversity of viewpoints has evolved, and a = const • [Na + ] (14-13)
only slowly is a consensus emerging as to
how best to deal with the broad generality In other words, the huge variations in
of the observed phenomena. Some theories conductivity which are observed both as a
emphasise analogies with conventional function of temperature and composition,
electrolyte behaviour, while others focus see e.g. Figs. 14-3 and 14-4, reflect changes
on aspects of glass structure. in the number of free Na + ions and not
changes in their mobility. Such an ap-
proach has since been extended to include
14.3.2 The Weak Electrolyte Theory Agl-containing and mixed network glasses
According to Ravaine and Souquet (see Ingram, 1987; Pradel et al., 1989 for
(1977), there exists in any sodium silicate further references). The value of this theory
glass (or similar material) an ionic dissocia- is firstly that it establishes a firm link be-
tion equilibrium which can be written for- tween certain kinetic and thermodynamic
mally as quantities, and secondly that it draws an
important distinction between the "mo-
Na 2 O ^± Na + + ONa~ (14-8) bile" and the "average" cations in glass.
+
where Na is a free cation and ONa" rep- If this distinction can be substantiated,
resents a cation firmly bound (at least tem- then it is possible to envisage a more so-
porarily) to the anionic framework. phisticated kind of conduction mechanism.
From conventional thermodynamics, However, such a development hinges upon
0 = 0Na2o + Krinfl N a 2 o (14-9) the use of appropriate spectroscopic tech-
niques to identify the mobile ions, and/or
If the dissociation constant is small, so that independent electrical methods to deter-
the concentration of free ions is also small,
mine their mobility.
this may be written more informatively as
At present, the constant mobility hy-
M = /4, 2 o + R r i n [ N a + ] 2 (14-10) pothesis has not been conclusively verified.
where activity coefficients have been dis- One attempt to measure concentrations of
carded and charge neutrality has been as- mobile ions using the mixed-alkali effect
sumed. (Moynihan and Lesikar, 1981; Ingram
Quite generally et al., 1988) indicated apparently that it is
the number of mobile "defects" which are
a =N -z-e-u (14-11) more nearly constant, rather than the mo-
where N9 z and u are respectively the num- bility. However, recently Denoyelle et al.
ber, valence and mobility of the charge car- (1990) have measured Hall-effect mobilities
14.3 Mechanisms of Ion Transport 729

which are, as predicted by the weak elec-


trolyte theory, much larger than values cal-
culated on the assumption that all the ions
are mobile.
One of the attractive features of this ap-
proach is that it enables the observed acti-
vation energy, E%, to be expressed, as the
sum of two terms (Ec = AH/2, and £ M )
which express the contributions from the
dissociation enthalpy and the mobility en-
ergy, respectively. The factor of lA enters
here from the law of mass action since the
ionogen dissociates into two ions (Eq.
(14-8)). Some interesting parallels can be
drawn with the Anderson Stuart model,
described below.

14.3.3 The Anderson Stuart Model Cationic displacements


Figure 14-9. A schematic view of the Anderson-Stuart
Given that the variations in thermody- model for ion hopping processes in glass. The dia-
namic activity in binary or ternary mix- gram shows a shallow energy well where an ion can
tures are not usually predictable from first residue after overcoming the electrostatic binding en-
principles, some other method of calculat- ergy, Eh (reproduced by courtesy of S.W. Martin,
ing variations in the activation energy is Martin and Angell, 1986).
required. The Anderson Stuart approach
(1954) is the one most commonly em-
ployed. where z0 and r0 are the valency and ra-
The basic model is illustrated schemati- dius of the non-bridging oxygen (or other
cally for silicate glasses in Fig. 14-9 (see anion) respectively, B is a lattice parameter
Martin and Angell, 1986). It is assumed depending on the distance between neigh-
that when an ion makes a hop into an bouring sites, r is the cation radius, rD is the
adjacent site (which is also vacant), it has to radius of normal (unexpanded) doorways
overcome two energy barriers. First, it in the glass, G is the elastic modulus, and y
must overcome the electrostatic binding en- is a "co valency parameter". Values of G can
ergy EB pulling it back towards its original often be found in the literature, and rD can
site; then there is an elastic strain energy Es be estimated from the diffusion constants
which is associated with the expansion of of inert gases.
the local structure and the opening up of Generally, the procedure for assigning
suitable "doorways" through which the ion numerical values to the B- and y-parame-
can move. ters is somewhat arbitrary, so this is not a
By various approximations it can be truly quantitative theory. Another draw-
shown that for an ion of valency z back to this theory is that there are "too
many" parameters. The large increases in
conductivity which accompany composi-
(14-14)
"o) tional change (as for example in the
730 14 Electrical Properties of Glasses

sodium borate or silicate glasses) can The original Anderson Stuart model has
therefore be explained in several ways. been modified very slightly in Fig. 14-9 to
Looking in more detail at Eq. (14-14), a fall include in the energy profile subsidiary
in activation energy could be associated minima corresponding to ions which have
with a rise in Na 2 O content, either because escaped from their sites, but have not yet
of (i) a decrease in the lattice parameter, J3, progressed to another stable position.
consequent upon the cation sites being These ions may correspond to the free ions
moved closer together, (ii) an increase in in the weak electrolyte theory. Martin and
the covalency parameter, y, consequent Angell (1986) suggest in fact that EB and Es
upon a rise in the basicity (polarizability) of the Anderson Stuart theory correspond
of the oxide ions (see also Fig. 14-5), or to Ec and EM of the Ravaine Souquet the-
(iii) decreases in G and in r D , consequent ory. If this is valid, these two theories are
upon a disruption of the network and an simply different versions of the same un-
increase in the number of nonbridging oxy- derlying physical model.
gens. The main attraction of the Anderson
Where "anomalies" occur, as in the Stuart theory is the emphasis on calculat-
rather low activation energies seen in the ing the energy of activation. The seeming
sodium aluminosilicate glasses, then these simplicity of the theory means it is easy to
can be conveniently explained by focusing see what other effects have been ignored.
on other parameters such as r0, the radius First, there is no discussion of disorder, and
of the oxide ion or alternative anionic whether or not the microscopic (local) acti-
groupings in these glasses involving tetra- vation energies are influenced by the exis-
hedral aluminium. None of these explana- tence of defects or medium range order in
tions is entirely convincing in the absence the vitreous state. Secondly, there is no dis-
of independent structural information. cussion of long-range ionic interactions,
However, Eq. (14-14) is a useful guide to and whether or not cooperative effects in-
the experimentalist in the choice of glass fluence the activation energies. Ways of
compositions which are likely to exhibit considering some of these factors will now
the best ionic conductivities. Since the aim be considered.
is to reduce the contributions to E% from
both the electrostatic binding energy and
14.3.4 Pathway Models
the electrostatic strain energy, then it is
advantageous if the oxide ion is replaced The need for considering the possible ex-
by a larger, more polarizable anion. Such a istence of pathways becomes more evident
change will tend to maximize the values of in systems of chemical complexity, where
y and r 0 , and, conversely, minimize the val- an exotic constituent such as silver iodide
ues of G and (r — rD). Such reasoning is con- imparts a substantial increase in conduc-
sistent with the fast-ion conductivity found tivity. Thus, Minami (1985) postulated the
in Agl-containing glasses, Fig. 14-3. It has existence in such glasses of conduction
led later to the discovery of LiI-Li 2 S-P 2 S 5 pathways "tracked by iodide ions". This
and LiI-Li 2 S-GeS 2 glasses (Malugani basic model has been extended, and further
et al., 1983; Pradel and Ribes, 1989). These elaborated, to include the presence of a-
are among the best room-temperature Agl like clusters (Tachez et al., 1986), and
Li + -ion conducting solid electrolytes their linking together to form percolation
known at the present time. pathways (Mangion and Johari, 1987).
14.3 Mechanisms of Ion Transport 731

Another approach (Ingram et al., 1988,


1990; Ingram, 1989) is based on existing Clusters v N
cluster-tissue theories of glass structure
(Hayler and Goldstein, 1977; Phillips,
1979; Rao and Rao, 1982; Goodman, 1985)
where relatively close-packed regions, or
clustered "pseudophases", are surrounded
by a more open and disordered connective Connective
tissue
tissue. The solidification of this connective
tissue near to or just below Tg, when the
long-range structure is already determined
by the interlocking clusters, puts the clus- Conduction Blocking by
ters under compression and leaves the tis- pathway foreign cations
sue in a highly stretched condition. Figure 14-10. A schematic of the cluster-bypass
Some of the principal attributes of this model, showing preferred pathways for ion migration
model are sketched in Fig. 14-10. The main located in a connective tissue surrounding microdo-
mains or "clusters" of more densely packed material.
point is the location of preferred pathways
for ion migration within the connective tis-
sue. The model is relevant to several as- pearance of topological constraints, which
pects of glass behaviour in that: various authors have linked to the occur-
(i) The steep falls in conductivity associ- rence of dispersive behaviour in glass (Ya-
ated with the mixed alkali effect arise be- mamoto and Namikawa, 1977; Shlesinger
cause the foreign ions block off the best and Montroll, 1984; Palmer et al., 1984).
conduction pathways within the connec- Put very simply, the accumulation of
tive tissue. charge carriers at junctions or constric-
(ii) The evidence for medium range order tions in the connective tissue could intro-
in silver-iodide containing glasses, which duce delays, and be responsible for the ap-
comes mainly from neutron scattering ex- pearance of a "distribution of waiting
periments (Boerjessen et al., 1989; Tachez times" in the ionic hopping process. The
et al., 1989) is consistent with a connective universal character of the relaxation pro-
tissue of Agl-rich material surrounding cesses in glass (as seen in the broad modu-
clusters of borate or phosphate units. The lus spectra and the near constancy of the
tendency for Agl to stabilize glass forma- KWW jS-parameters, ca. 0.5, see Sec. 14.2.7
tion in many such systems (molybdates, ar- above) could reflect the existence of similar
senates, etc.) is also consistent with its ten- pathway topologies in different glasses.
dency to form a stable connective tissue. (v) Finally, the mechanical loss peaks
(iii) Evidence from vibrational spectros- which are observed in all conducting
copy for the existence of two distinct glasses (Sec. 14.2.7 above) could be attrib-
cationic environments in alkali borate uted to the exchange of mobile ions be-
glasses (Kamitsos et al., 1987) is also con- tween the cluster and tissue phases (where
sistent with the presence of the cluster and the greatest differences in compression/
tissue phases, and provides information on tension occur). It is noteworthy (Angell,
their relative amorphicities. 1989) that the strongest mechanical relax-
(iv) The existence of a network of pre- ations occur either in mixed-cation glasses
ferred pathways leads directly to the ap- where stress can be released because the
732 14 Electrical Properties of Glasses

cations differ in size, or else in the Agl- An alternative and more general mecha-
containing glasses where the chemical dif- nism would involve the kinds of long range
ferentiation between clusters and tissue is ion-ion interactions which form the basis
probably most highly developed (so again of the standard Debye Hueckel theory of
cation exchange will involve significant dilute electrolyte solutions.
volume relaxations). Various authors have in the past at-
Clearly, this cluster-tissue model marks tempted to extend this classical theory to
a decisive move away from the random glassy electrolytes (Ingram, 1987; Hyde
network theory of Zachariasen (1932) to- et al., 1987). The problem is that the con-
wards the "microcrystallite" or "pseu- centration of ions is usually too high for
dophase" concepts of Porai-Koshits (1985) the detailed electrolyte theory to apply.
and his school. In that respect it obviously An alternative mathematical approach is
has implications for development of theory given by Funke (1988, 1990), which also
in other branches of glass science. has some resemblance to Jonscher's
It is useful here to see what additional screened charge model (1975). The essence
light it can shed on earlier theories of ionic of the idea (inherent in the Debye-Hueckel
conductivity. The presence of the clusters theory) is that any cation will disturb the
and tissue phases under different condi- other mobile ions (in this case cations) in
tions of compression and extension intro- its immediate vicinity. Generally, there will
duces an important element of disorder be less cations around (i.e. they will have
not present in the original Anderson Stuart moved further away) than if the initial
picture. If the ions in glass are moving in cation were absent. According to choice,
the tissue phase with a relatively open this perturbation can be called the "screen-
structure, then this will minimize the con- ing charge" or the "ion atmosphere", and
tributions from the elastic strain energy. As as the ion moves about in the glass this
a consequence, the predominant factors in- perturbation must accompany it also.
fluencing ion mobility will be electrostatic However, see Fig. 14-11, the "ion atmo-
in origin, see also Martin and Angell sphere" around any cation cannot recon-
(1986), Mueller et al. (1987). On the other stitute itself as soon as an ion has hopped
hand if these compressive stresses force the into its neighboring site. Indeed, immedi-
chemical potential (or indeed the chemical ately after the hop has occurred, the distur-
composition) of the tissue to differ from the bance in the surrounding cations remains
average value for the glass, then large vari- centred on the original site, and so there is
ations in the local thermodynamic activity a net force tending to restore the cation to
are possible. This could be another way to this initial position.
lead into the weak electrolyte theory and It is this "backwards correlation" effect,
the connection between ion mobility and diminishing with time, which can be
to establish thermodynamic data. thought responsible for the existence of
high a.c. conductivities and for the ob-
served conductivity dispersions. Only after
14.3.5 Ionic Interaction Theories
the ion atmosphere has reformed around
Mention has just been made above to the new cation site is the electric field re-
the way in which topological factors asso- laxed and the ion hop completed. For this
ciated with the pathway model could influ- reason, the d.c. conductivity is lower than
ence the distribution of relaxation times. the a.c. value, and the observed hopping
14.3 Mechanisms of Ion Transport 733

.Q
O
E

before immediately after relaxation


hopping after hopping of ion-atmosphere

Figure 14-11. A schematic representation of the "charge screening effect" implicit in both the Jonscher and Funke
theories of power law behavior.

rate is slower than the microscopic hop- 14.3.6 Ion-Correlation Effects


ping rate. The ion atmosphere model is and Defect Models
thus entirely consistent with Ngai's phe-
Ionic diffusion in glass has been studied
nomenological approach to relaxation and
for many years, and provides information
dispersive behaviour in glass (Sec. 14.2.7),
concerning the transport mechanism, and
and provides additional mechanistic in-
support for various "defect" hypotheses,
sights into the nonexponential relaxation
including mobile cation vacancies and
process.
paired interstitialcies. Usually, this ap-
Recently, Elliott (1988) has revived inter-
proach involves a comparison of the mea-
est in the "diffusion-triggered" version of
sured conductivities and diffusivities.
the ion-hopping process. Essentially, an
Quite generally, the Nernst-Einstein
ion cannot hop until another ion (in effect
equation can be written as
an interstitial defect) has moved towards it.
This is almost like saying that the ion does okT
not hop until there has been an appropriate (14-15)
change in its ion atmosphere. In a sense,
this model is very like Funke's (except that where D* is a tracer diffusion coefficient,
"cause" and "effect" have been reversed) in and HR is the charge correlation factor or
that ionic transport is envisioned as a Haven ratio, and cr, k, AT, e and T have their
highly concerted process, involving both usual meaning. For dilute aqueous solu-
the "moving" ion and its neighbors. tions, where the diffusional processes
Work presently in progress (Dieterich of ions are completely uncorrelated, the
et al., 1990; Bunde et al., 1990) makes use Haven ratio is exactly unity; i.e. the
of Monte Carlo simulation methods. It Nernst-Einstein equation is obeyed. For
suggests, however, that a combination of molten salts, the Haven ratio is generally
"pathway constraint" and coulombic inter- greater than one, because the strong cou-
action is needed to obtain good agreement pling of cations to anions leads to the ap-
between theoretical and experimental con- pearance of "nonconductive diffusional
ductivity dispersions. Discussion of ion at- transport" processes.
mospheres, therefore, does not preclude a For typical sodium silicate glasses, how-
discussion of disorder and pathway effects ever, values of the Haven ratio lie in the
in glass. range 0.44 to 0.55, and HR approaches
734 14 Electrical Properties of Glasses

unity only occasionally as in nearly pure termined pathways, then the free flow of
SiO2 (where the cations are so far apart for ions will occur only if these passages (and
their motions to be uncorrelated). The especially the junctions) are not allowed to
lower figures for the alkali silicate glasses become blocked or overcrowded. This
have variously been interpreted as indicat- might suggest a preference for a vacancy
ing a mixture of vacancy and interstitial mechanism. This kind of uncertainty con-
processes, cation clustering, phase separa- cerning the primary transport mechanism
tion, and preferred conduction pathways serves to emphasise the conclusion already
(Beier and Frischat, 1985; Ingram, 1987). drawn in this Section. The mechanism of
The confusion arises because any con- ion migration in glass cannot be separated
straint which encourages the sequential from a discussion of all aspects of the glass
hopping of the cations, such as e.g. along structure.
the pathways in the connective tissue (see
Sec. 14.3.4), will mean that the amount of
charge transported will be larger than is 14.4 Transition Metal Oxide
calculated from the movement of individu- Glasses
ally labeled cations. (Two cations making a
14.4.1 Polaronic Hopping Mechanism
concerted hop carry twice the charge of the
single cation which is radioactively la- One class of electronically conducting
beled.) Such cations moving along path- glasses shows many similarities to the ionic
ways of low dimensionality will of course conductors. This includes some binary com-
have enhanced opportunity to move back- positions like TiO 2 -SiO 2 , V 2 O 5 -P 2 O 5 ,
wards as well as forwards. This introduces and FeO-P 2 O 5 , where the oxidation state
additional correlation effects in diffusion, of the transition metal ion changes as a
which also lead to a reduction in the Haven result of reactions in the molten state in-
ratio. volving the gain or loss of oxygen. Typi-
To date, it is still not even clear if ionic cally, glasses in the V 2 O 5 -P 2 O 5 system
diffusion and transport in glass is primarily prepared by melting in normal ambient at-
a vacancy or an interstitialcy process. The mospheres will contain a mixture of V4 +
Anderson Stuart and Funke theories (Sec. and V5 + , and the electronic conductivity
14.3.2 and 14.3.5, respectively) are very will arise from the intervalence transfer of
much in the spirit of "vacancy" mecha- electrons from V 4 + to V 5 + ions.
nisms. In both cases, it is assumed that the This process can also be regarded as the
primary process is the jumping of a cation migration of a polar on. The presence of the
into a nearby (equivalent) site. By contrast, "extra" electron (i.e. the one in the d-shell
the Elliott model (Sec. 14.3.5) must be seen of the V 4 + cation) results in a deformation
as an "interstitialcy" mechanism, since the of the local environment (changes in bond
jumping process is itself triggered by the length, etc.). In effect, the electron and its
arrival of an additional cation. induced deformation can be regarded as a
It could be argued perhaps that the in- pseudoparticle which can only migrate by a
terstitial mechanism would be favoured by thermally activated (or phonon assisted)
a homogeneous glass structure, where the process. This is the process of polaronic
extra cation is free to trigger ionic motions hopping (Sayer and Mansingh, 1987; Levy
in all directions. On the other hand, if and Souquet, 1989) and it has a number of
cationic motion is channelled along prede- characteristic features.
14.4 Transition Metal Oxide Glasses 735

The somewhat nonlinear Arrhenius be-


haviour is exemplified by the conductivity -3 -
of various glasses in Fig. 14-12. The devia-
-
tions from the Arrhenius equation are seen
more clearly in the more highly conducting -5 -
glasses and always at subambient tempera-
tures. The detailed theory involves a dis- \ . TiO2-SiO2
cussion of both disordering effects and ~ -7 - -

-V
"variable range hopping" and will not be
attempted here. It is fully discussed by
Sayer and Mansingh and in a number of -9 -
standard texts, listed below. ) 3 -P 2 0 5
'-10-
A number of useful points can be made,

\
\
however, concerning the mobility of polar- -11 \
N JiO 2 -P 2 O 5 "
ons in glass. The basic idea is that electrons Mo0 3 -P 2 0 5
-12 X -

are always transferred between levels of \

equal energy, and that the energy required -13- ^ FeO-P2O5


\
\ BaO-B2O3-SiO2 - T i 0 2
WH to permit this is supplied by phonon 1 1

scattering. WH depends both on the po- 2 3 4 5 6 7


1 0 3 / r in K"1
laron binding energy WP, and on the elec-
Figure 14-12. Arrhenius plots showing the variation
tronic transfer integral J, which can be
of conductivity with temperature in a range of elec-
considered as an interaction (binding) en- tron conducting glasses. Note the nonlinearity in the
ergy between two nearby sites. The effec- plots which is found in the more highly conducting
tive activation energy is therefore the dif- glasses at low temperatures. (Reprinted with permis-
ference between two terms sion from: Noncrystalline Semiconductors, Vol. Ill,
Pollak, M. (Ed.). Copyright CRC Press, Inc., Boca
Raton, FL, Sayer and Mansingh, 1985.)
WH = ±WF-J (14-16)

Two limiting cases are: opportunities to hop from one site to an-
(i) When J is almost as big as lA WP. (The other. This is "non-adiabatic" hopping.
factor of Vi enters through the law of mass Generally, in glasses the effect of disor-
action for similar reasons to those men- der is to reduce the extent of overlap be-
tioned in connection with ionic dissocia- tween neighboring sites and thus to reduce
tion, Sec. 14.3.2 above.) Wu is therefore rel- the magnitude of the overlap integral J.
atively small, and the electron always This reduces the likelihood of adiabatic be-
avails itself of an opportunity to move. The havior. This point is illustrated in Fig.
time during which adjacent sites have the 14-13 by the variation in the effective high-
same energy is thus much longer than the temperature activation energy (WH) with
time it takes for the electron transfer to transition-metal ion spacing for a series of
occur. This is the so-called "adiabatic" glassy systems (Sayer and Mansingh,
regime. 1983). Only in the vanadium system is it
(ii) When J is small and Wn and WP are possible to introduce sufficient transition
large. The time required for an electron to metal ions to enhance the intersite interac-
jump is then large compared to the time for tion to trigger a changeover to the adia-
lattice motion. An electron will miss many batic hopping process.
736 14 Electrical Properties of Glasses

FeO-CaO-P2O5
0.6 FeO-P2O5

Mo0 3 -P 2 0 5
0.5
W0 3 -Zn0-Ba0

2 <u

o Figure 14-13. Variation


£ 0.3 of high-temperature
o
< value of EJ with site
spacing in transition
0.2 metal ion glasses (re-
V205 (gel) produced by courtesy
of M. Sayer, Sayer and
I I I Mansingh, 1983).
A 5 6
Spacing between transition metal ion in

The electronic conductivity depends not 14.4.2 High Frequency


only on the proximity of other transition and High Voltage Effects
metal ions, but also on the fraction c which
The strong parallels between ionic and
exists in the lower oxidation or valence
electronic conduction processes in glass
state. Quite generally, for the high temper-
are apparent in both the frequency-depen-
ature region, one expects
dent conductivities (see Sec. 14.2.6 and
ad.c = const • c(l - c) • exp [ - WH/R T] 14.2.7 above) and the high-voltage effect.
(14-17) Owen (1977) reports that the dielectric loss
curves (and therefore also the a.c. conduc-
The prediction is that the maximum con- tivities) for BaO-V 2 O 5 -P 2 O 5 glasses effec-
ductivity would be obtained with a 50:50 tively replicate the corresponding pattern
distribution between the two oxidation of behavior seen in sodium silicate glasses
states. However, many systems (Sayer and (Fig. 14-14). The characteristic loss spectra
Mansingh, 1987) deviate from this pre- (actually peaks in [&" — odc Jco] versus log /
dicted behavior. For V 2 O 5 -P 2 O 5 glasses, where co = 2nf is the angular frequency)
for example, the maximum occurs at lead at higher frequencies into "low loss"
c = 0.16, and only for FeO-P 2 O 5 and cer- regions (where aac = Boo1), and are indica-
tain vanadate-borate glasses is there a tive presumably of the same kind of (com-
maximum at c = 0.5. Some kind of chemi- plex) hopping process.
cal ordering effect is clearly apparent in Even more remarkably, in electronic
these systems, which is presently not well conductors the above mentioned dielectric
understood. loss peaks are accompanied by mechanical
losses which can be observed by internal
friction, acoustic attenuation and related
14.4 Transition Metal Oxide Glasses 737

techniques. Chomka et al. (1978) report the


appearance of mechanical loss peaks upon
addition of Fe 2 O 3 to MgO-P 2 O 5 glasses.
The temperature at which these peaks ap-
pear decreases with increasing Fe 2 O 3 con-
tent, and moves to higher temperatures
with increasing frequency of measurement.
1000 2000 3000
The activation energies for mechanical and Normalized field. FT in
dielectric relaxation are in fact very similar.
Figure 14-15. High field (non-ohmic) effects in some
This is a clear indication that the electron ionically and electronically conducting glasses. The
does possess particle properties and that increase in the conductivity of sodium borosilicate
electron migration in these glasses is glass is commensurate with the effects seen in two
strongly coupled to local relaxations in the typical "polaronic" systems (reproduced with permis-
sion, Owen, 1977).
glass structure.
Another type of dispersive behavior is
observed when large electric fields are ap- symbols have their usual significance
plied. The transition metal oxide glasses (Owen, 1977). The values of "a" needed to
are ohmic up to fields of 105 Vcm~ \ but at fit Eq. (14-18) generally lie within the range
higher fields the conductivity increases. To 20-40 A, which is about five times the
a fair approximation, the data, see Fig. average separation of the transition metal
14-15, obey the equation ions. Large jump distances are also needed
to fit Eq. (14-8) for the ion-conducting
sinh[eaF/2kT] glasses (Owen, 1977; Ingram et al., 1980).
(14-18)
eaF/lkT The origins of the high-field dispersion
Here a(F) and a0 are respectively the field- are still under investigation (see e.g. Hyde
dependent and zero-field conductivities, et al., 1987). It is evident that (with the ex-
"a" is the intersite distance, and all other ception of the chalcogenide glasses; Owen,
1977) the conductivity remains ohmic until
the "added" electrical energy (eaF) be-
3
Sodium silicate glasses comes comparable with the thermal ener-
• V2O5-P2O5 glasses gies. The excess electrical energy might be
utilized either (i) to release ions (or polar-
ons) from deeper than average traps, or (ii)
3 -1 to lift ions (or polarons) over larger than
average energy barriers, or else (iii) to over-
Jii
come the "ion atmosphere" effects which
\ "Debye"
-2 relaxation
can retard the hopping process (Sec.
14.3.5). This last alternative would be the
_2 direct analog of the Wien effect, which is
J well known in solution electrochemistry.
Figure 14-14. Characteristic "dielectric loss" Whatever the details of the high field
(e" — oAcJw versus log / ) curves in BaO -V 2 O 5 -P 2 O 5 mechanism, it is noteworthy that these
glasses which superpose the curves for the corre-
sponding behavior in ionic systems, e.g. sodium sili- characteristic distances of 20-40 A seem to
cate glasses (reproduced with permission, Owen, be required to balance the overall energet-
1977). ics of ion migration. Indirectly, this could
738 14 Electrical Properties of Glasses

be yet more evidence which supports the falls). This could be a "self-cancellation ef-
cluster/tissue model of glass, described in fect" involving the two contributions to the
Sec. 14.3.4 above, where correlations are hopping energy given in Eq. (14-16). In-
implicated well beyond the normal range crease in pressure will slow down polaron
of short range order in glass. migration (because there is a finite activa-
tion volume associated with the displace-
ment of the polaron), but there will also be
14.4.3 High Pressure Effects a counterbalancing increase in mobility,
associated with increased orbital overlap
Differences between ionic and electroni- between electron orbitals in neighboring
cally conducting glasses are apparent in transition metal ions.
the effects of external pressure. Figure 14-16
shows how the conductivities of As 2 Se 3 ,
25Fe 2 O 3 -75P 2 O 5 ,and20Na 2 O-80B 2 O 3 14.4.4 Switching Phenomena
glasses are influenced by moderate in-
creases in pressure (Arai et al., 1973,1974). Another way in which electronic and
These are examples of respectively: (i) semi- ionic conductors differ is in the contrasting
conducting (see Sec. 14.5 below), (ii) polar- effects of devitrification. Usually the con-
onic, and (hi) ionically conducting glasses. version of glass into crystals results in a
The behavior of the iron phosphate glass conductivity decrease in ionic systems,
lies midway between the typical semicon- whereas in electronic conductors the con-
ductors (where the conductivity strongly ductivity always increases. This could be
rises) and typical electrolytes (where it the origin at the switching effect which is
found both in chalcogenide (Ovshinsky,
1968) and transition metal oxide glasses
(Sayer and Mansingh, 1987) (see Sec. 7.6.5).
3.0
Many of the switching-effect studies
have been made on V2O5 based glasses and
As2Se3 (25°C)
on V2O5 films (Gattev and Dimitrev, 1981;
Nadkarni and Shivodar, 1983). Above a
certain threshold voltage, the glass sample
enters a low resistance state, which returns
to a higher value (closer to its initial state)
when the current is reduced to zero (Tat-
sumisago et al., 1983). After this forming
20Na20-80B203(61°C) process, switching occurs at lower thresh-
old voltages.
The process is not fully understood, but
1.0 2.0 it may be related to the reversible forma-
Pressure. P in kbar tion and decay of crystalline nuclei along
Figure 14-16. Pressure effects on electronic and ionic pathways of high conductivity. At present
conductivities in glass. The pressure coefficient
the applications of these materials in com-
changes from positive to negative as the mechanism
changes from a semiconducting, through polaronic mercial devices seems unlikely, but there
hopping, to a simple ionic mechanism (reproduced by are still important questions which merit
courtesy of H. Namikawa, Arai et al., 1973-74). further investigation.
14.4 Transition Metal Oxide Glasses 739

14.4.5 Double Injection of Ions According to Levy and Souquet (1989),


and Electrons the use of glassy electrodes is especially
advantageous because additional cations
A major application which is envisaged
are welcomed into the disordered structure
for these transition metal oxide glasses is as
with a substantial release of free energy.
solid electrodes in electrochemical devices.
This of course increases the amount of en-
This is because they exhibit mixed ionic
ergy which can be stored in electrochemi-
and electronic conductivity, and can ac-
cal cells (Eq. (14-20), above).
commodate varying amounts of hydrogen
Another advantage of glassy electrodes
or alkali metal by variations in the oxida-
(Levy and Souquet, 1989) is that ionic mo-
tion state of the transition metal ion. This
bilities are generally higher in glasses than
is the process of ionic intercalation or dou-
in the corresponding crystals. This leads to
ble injection of ions and electrons. Using
improved (i.e. lower) response times, which
Li + ions and glassy V2O5 as examples, we
means that the electrochemical cells can be
can write
discharged and recharged more quickly.
Within the context of solid state ionics,
= Li^ ^2-
(14-19) the development of solid state devices in-
volving both glassy electrolytes and/or
In this reaction (which is usually re- glassy intercalation electrodes has been a
versible), Li + ions will arrive from the elec- major activity in the last ten years. Some of
trolyte and electrons from the external cir- this effort has gone into the synthesis of
cuit. Li + -ion conducting glasses (and polymer
Crystalline intercalation materials have electrolytes), and otherwise into the con-
been used for many years in electrochemi- struction of multilayer devices, containing
cal cells. The best known is probably thin layers of electrolyte and electrode ma-
y-MnO 2 which is used to store hydrogen terial. See, for example, Jourdaine etal.
(H 3 O + + e~) in Lechanche type cells, and (1988).
/?-MnO2 which is used to store Li in most A major achievement has been the devel-
commercially available Li-batteries. Such opment of Li + -ion conducting vitreous
a battery can be written schematically as electrolytes based on the thio-analogs of
the phosphate, borate and silicate glasses
~Li | Li+-ion electrolyte | mixed conductor+ (see Sec. 14.2.4 above). Gabano (1985) in-
(14-20) corporated the iodothiophosphate glasses
where the positive plate (or cathode) is the of Malugani et al. (1983) into cells of the
intercalation electrode. The output voltage type
of such a device depends on the difference
-Limetal|47LiI-37Li 2 S-18P 2 S 5 |TiS 2 +
in the chemical potentials of lithium in the
(glassy electrolyte) (14-21)
pure metal and in the transition metal
oxide phases, respectively. Such cells usually contained a mixture of
Many such electrode materials exist; all electrolyte and crystalline TiS2 as the cath-
are characterized by an open structure, of- ode material (to improve the interfacial
fering many vacant sites for intercalable contact), but also performed better when
cations, and empty electronic orbitals on the temperature was raised to 110°C.
the transition metal ions. Examples include Subsequently, Akridge and Vourlis
TiS 2 , V 6 O 13 , WO 3 and MoO 3 . (1988) have incorporated several design
740 14 Electrical Properties of Glasses

improvements, including the use of an iso- (W 5 + /W 6 + ) intervalence transfer reaction.


static compression technique to minimize The maximum of the broad absorption
interfacial impedances. These lithium bat- band appears in the near infrared region
teries can operate in the temperature range (at about 1.5 eV), so the electrochromic ef-
— 40 to + 200 °C, and have now been com- fect cuts out a fair amount of the energy in
mercialized. the solar spectrum. The optical properties
However, at present other ways of utiliz- are not changed if H + is replaced by Li + ,
ing the special properties of amorphous etc. Applications of electrochromism in-
materials with mixed ionic/electronic con- clude electroptic displays (Faughnan and
ductivity are now commanding attention. Crandall, 1980), daylight modulation
One of these potential areas of application (Lampert, 1984; Cogan etal., 1987) and
is electrochromism. variable intensity sunglasses.
An electrochromic mirror which is being
developed for automotive applications
14.4.6 Electrochromic Devices
(Baucke and Duffy, 1985; Baucke, 1990) is
Following the classic work of Deb illustrated in Fig. 14-17. The light (from
(1973), there has been continued interest in passing cars) passes through the layer of
the phenomenon of electrochromism in WO 3 before being reflected by a rhodium
thin films of both amorphous and poly- mirror. The device functions in effect as a
crystalline tungstic oxide. The process in- rechargeable battery. The protons are nor-
volves a simultaneous injection of elec- mally stored in a WO 3 layer behind the
trons and cations (as in Eq. (14-19)) but the mirror, but are brought forward electro-
interest is less in electrochemical energy chemically when the mirror needs to be
storage than in the production of a colour darkened.
change. The electrochemical write-erase The electrical properties of WO 3 films
mechanism can be given as illustrate several aspects of the polaronic
conduction mechanism, and also some im-
WO 3 + x e + x H + = H,WO 3
portant effects of structural disorder. In
(pale yellow) (deep blue)
amorphous WO 3 (normally prepared by
(14-22)
thermal evaporation or electron-beam
where the blue colour (and also the elec- sputtering), an electron hopping mecha-
tronic conductivity) in WO 3 arise from a nism predominates until x reaches a value

Viewing face of mirror

Transparent
electrode
W03 Layer
Electrolyte

Reflector Figure 14-17. A schematic


design for an electro-
W03 Layer
chromic mirror intended
Electrode for automotive applications
(reproduced by courtesy of
I A. Duffy, Baucke and
Duffy, 1985).
14.5 Semiconducting Glasses 741

amorphous films. In the crystalline films,


the polaronic hopping will be more adia-
batic in character so the transition to
metallicity will be favoured. Alternatively
in the language of band theory, there is a
much cleaner "mobility edge" in the crys-
talline systems and so it is easier to popu-
late the extended electronic states. In the
next section, a class of amorphous materi-
als will be discussed where the explicit use
of band theory is essential.
0.2 0.3 (U 0.5
Composition parameter, x

Figure 14-18. Conductivities of amorphous HXWO3 14.5 Semiconducting Glasses


films plotted versus x at 300 and 4.2 K. Note the
sharp rise in o occurring when x = ca. 0.33 at the very
low temperature, indicative of an insulator to metal 14.5.1 General Principles
transition (after Crandall and Faughnan, 1977). Much of the basic understanding of
semiconducting glasses comes from the ex-
tensive work of Mott and his co-workers.
of about 0.33 (Crandall and Faughnan, The starting point is the conception that in
1977). At this point an insulator-to-metal optically transparent glasses a "true" gap
transition occurs, and the d-electrons on exists between the valence and conduction
the tungsten atoms become fully itinerant. bands. In effect this can be seen as a
This transition and the associated mini- straightforward consequence of chemical
mum in the metallic conductivity can be bonding, and of the energy separation ex-
readily seen in Fig. 14-18. Tungstic oxide isting between bonding and antibonding
films with x>0.33 are essentially metallic orbitals. In SiO2 glass this gap is as high as
in nature, and can be used to reflect the 10 eV, which means this material is trans-
sun's rays. They are especially attractive parent well into the far ultraviolet region.
therefore for "smart window" applications. Typical semiconducting glasses, such as
In polycrystalline films (Dautremont- amorphous silicon, have much lower
Smith etal, 1977; Goldner and Rauh, bandgaps and find important applications
1983) there is less structural disorder, and which rely on their photovoltaic and pho-
the insulator-to-metal transition occurs at toconductive properties. These materials
lower x-values. For this reason the poly- have been intensively studied within the
crystalline films are sometimes preferred context of solid state physics. They are well
for the window applications, but display characterized using a variety of techniques,
devices containing amorphous films may including thermoelectric power, the Hall
benefit from the higher cation diffusivities effect, and drift mobility measurements.
within the WO 3 and the shorter response A fuller discussion of these methods is
times. given in standard texts which are listed at
Referring again the Eq. (14-16) above, it the end of this chapter (see also Chap. 7).
seems that the overlap parameter J will be The emphasis now will be on the special
larger in the crystalline as compared to the properties of amorphous semiconductors.
742 14 Electrical Properties of Glasses

Amorphicity (or disorder) shows up in specific defects. These could be non-bridg-


the electrical properties several ways. First, ing oxygens (nBO's) in SiO 2 or "dangling
there is the Anderson localization (see e.g. bands" in amorphous silicon (see below).
Mott, 1972, 1977) which affects electrons These defects on "gap states" provide a
near the bottom of the conduction band home for the most energetic electrons in
and also, correspondingly, those holes near the system, and so they serve to pin the
the top of the valence band. Such electrons Fermi level in a restricted range of posi-
in the "tail states" diffuse slowly through tions within the mobility gap. The effect of
the glass, moving from one shallow trap to this "pinning" is very important in chalco-
another. Only electrons above the mobility genide glasses (see Chapter 7) where there
edge are free to occupy extended states seems to be little possibility of raising or
within the conduction band. Figure 14-19 lowering the Fermi level even by normal
is a schematic representation of the result- doping procedures.
ing "mobility gap". There is also another way in which
Figure 14-19 also shows the presence of amorphicity reduces the possibility of con-
"states in the gap". According to Mott trolling the electronic properties of glassy
these do not arise as a necessary conse- materials. This is Motfs 8-AT rule, which
quence of amorphicity (as would be the states that all atoms in glass are free to
case in the Cohen-Fritzsche-Ovshinsky select coordination numbers best suited to
model, 1969) but depend on the presence of their bonding requirements. Thus, silicon
can complete its "octet" (or valence shell)
when it is 4-coordinate, and similarly for
oxygen the preferred coordination number
is 2. This rule explains, for example, why so
Mobility edge many multicomponent oxide glasses are op-
tically transparent, and are also good elec-
"Tail states
tronic insulators.
It is convenient to classify the different
types of glass reviewed in this Chapter by
reference to the simple band scheme of Fig.
Fermi level
14-19. The ionic conductors described in
Sec. 14.2 and 14.3 are large band-gap mate-
CD Defect states rials, where electronic semiconduction can
c
LU be ignored in most circumstances. The
transition metal oxide glasses (Sec. 14.4)
may also possess large band gaps, since
conduction involves d-electrons effectively
localized in gap states.
The semiconducting glasses to be dis-
cussed below have band gaps typically
Density of states —
around 1 to 2 eV, and exhibit a range of
Figure 14-19. A schematic density-of-states diagram distinctively new electrical phenomena.
for an amorphous semiconductor, based largely on
Mott's ideas. The Fermi level is "pinned" between However, as these systems are becoming
partially occupied donor and acceptor states deep in better understood, it is apparent that their
the band gap. behavior is susceptible to many of the
14.5 Semiconducting Glasses 743

structural and chemical influences encoun- phine (PH3) into the silane gas stream. By
tered in ionically conducting glasses (see contrast, introduction of diborane (B2H6)
also Chap. 7, which covers the electrical causes a reversal to p-time semiconductiv-
behavior of chalcogenide glasses). ity.
The conductivity is increased by many
14.5.2 Amorphous Silicon orders of magnitude on doping (in p.p.m.
(a-Si and a-Si:H) levels) in either direction. The introduction
of electrons into the valence bond or holes
14.5.2.1 Electrical Properties
into the valence band must therefore be
The story of amorphous silicon is one linked to significant upwards and down-
where scientific advance has led fairly wards movements in the Fermi level.
quickly to successful commercial exploita- How has this effect come about? Is the
tion. The decisive step forward was the dis- 8-iV rule still valid? What has happened to
covery by Spear and Le Comber (1976) the gap states which should (as in Fig.
that amorphous silicon prepared by the 14-19) restrict the movement of the Fermi
glow-discharge (GD) decomposition of level? The answer to all these questions lies
silane (SiH4) could be doped with phospho- in the special role of hydrogen, and in a
rus and boron to produce n- and p-type complex interplay of defect/dopant con-
semiconductors respectively. trolled equilibria.
This is clearly shown in Fig. 14-20,
which is taken from Spear and Le Comber
(1976). The "intrinsic" n-type conductivity 14.5.2.2 Chemistry of the Defect States
is enhanced by the introduction of phos- Amorphous silicon prepared by the GD
process is strongly hydrogenated. Typi-
cally, it contains 5 to 10at.% H and is
properly written a-Si: H. Most of this hy-
drogen will be present (see e.g. Street et al.,
1987 b) as a result of a chemical reaction
involving a breakup of the tetrahedral net-
work of the silicon

= Si — Si = + 2H = 2( = Si:H) (14-23)
(silicon network) (hydrogenated silicon)

where ":" represents here an electron pair


bond formed between Si and H, and the
other three Si-Si bonds are undisturbed.
By the same reaction the hydrogen will
remove any "dangling bonds", i.e. single or
paired electrons on three-coordinate Si
atoms. It is this absence of "states in the
Figure 14-20. The doping of amorphous silicon gap", which can act either as electron
(a-Si:H) with B and P. The conductivity rises are
indicative of both p- and n-type semiconductivity (re-
donors or acceptors, which opens up the
produced by courtesy of P. G. Le Comber, Spear and possibilities for doping with boron and
Le Comber, 1976). phosphorus.
744 14 Electrical Properties of Glasses

Moreover, the doping of a-Si:H does tion of phosphorus in the solid phase. This
seem to be strongly influenced by the 8-JV is a highly suggestive result. It parallels to
rule (Street, 1982; Street etal., 1985), and a remarkable degree the correlations be-
only some 1% of added phosphorus, for tween the thermodynamic activity of ionic
example, enters dopant positions. Much of dopants and ionic conductivity (see Eq.
the dissolved phosphorus is 3-coordinate, (14-12), Sec. 14.3.2), which formed the basis
as would be expected from 8 — 5 = 3. of Ravaine and Souquet's weak electrolyte
Street argues that the formation of 4-co- theory of glass.
ordinate phosphorus involves chemical re- Le Comber (1989) has remarked on the
actions like significant effect which doping has on the
position of the Fermi level, which would be
Si3" + P4 (14-24) surprising if the nature of donor (e.g. Si3")
and acceptor levels (e.g. P4) were to re-
where the superscripts refer to formal main fixed with changing dopant concen-
charges and the subscripts to the coordina- tration. Very likely the situation is more
tion numbers. The appearance of phospho- complicated and more chemical species are
rus in a doping position (P4) is compen- involved. Very recently, Boscherini et al.
sated by the appearance of a charged (1989) have determined the local bonding
silicon atom (Si 3"). Both charged species configurations of phosphorus using the
satisfy the 8-N rule and have a completed EXAFS method. They report the existence
octet of outer electrons. Equation (14-24) of 5-fold as well as 3-fold coordinated
does not in itself result in n-type conduc- phosphorus, which clearly requires a mod-
tion since the "liberated" electron has been ification to existing models of the doping
trapped within a dangling bond (or lone process. For a further discussion of (hydro-
pair) on the Si 3" entity. genated) a-Si, see Vol. 4, Chap. 10. For a
Alternatively (Street etal., 1985), reac- discussion of the relaxation and crystal-
tion (14-24) might be written in two steps, lization of a-Si, see Chap. 9, Sec. 9.3.4 of
involving electrons from tail states near the this volume.
bottom of the conduction band
14.5.2.3 Glassy Properties
(14-25)
of Hydrogenated Films
Si3 (14-26)
Reference has already been made to the
Applying the law of mass action to Eqs. role of hydrogen and the large concentra-
(14-25) and (14-26), it can be shown that tions which have been incorporated within
both the concentration of electrons in tail a-Si:H films. It is thought (see e.g. Street
states and in dangling bonds should vary et al., 1987 b) that much of this hydrogen
as the square root of the total con-centra- accumulates along internal surfaces (com-
tion of phosphorus (strictly with [P^]172). pare the "connective tissue", Sec. 14.3.4) or
Actually, this square root dependence is inside internal microbubbles and voids.
observed experimentally, but the correla- Recently, Williamson etal. (1989) have
tion is better when the activity of phospho- used small angle X-ray scattering (SAXS)
rus (as expressed by the concentration of to prove the existence of such microvoids
PH 3 in the gas phase) is used rather than containing 5-9 atoms of hydrogen even in
the actual (or stoichiometric) concentra- device quality a-Si: H.
14.6 Applications of Amorphous Silicon and Related Materials 745

(Eq. (14-6)), which has already been used to


describe electrical relaxations in ionic
n-type a-Si: H glasses. There seems indeed to be no sharp
distinction between the properties of amor-
phous semiconductors and conventional
glassy materials.

-2 -2
Cooling rate K s'
A 5-10 14.6 Applications of Amorphous
• 1-2
• 0.03-0.05 Silicon and Related Materials
• "rested"
-3
2.0 3.0 14.6.1 Range of Device Technologies
1O3/7" in
Figure 14-21. Arrhenius plots of conductivity in
a-Si: H showing the influence of thermal history (cool- The present scope for the industrial and
ing rate). Te is an effective "equilibration temperature" commercial exploitation of amorphous sil-
above which annealing effects are absent (reproduced icon devices (Le Comber, 1989) is summa-
by courtesy of R. A. Street, Street et al., 1987 a). rized in Table 14-1. It is apparent that all
these devices in one way or another relate
to topical issues such as energy conserva-
This hydrogen retains some mobility in tion or information storage and retrieval.
a-Si: H at higher temperatures, but it seems For a fuller discussion of the technical
to "freeze" on cooling. This argument has and scientific details, the reader is referred
been used by Street et al. (1987 a) to explain to the original literature (see e.g. Le
the unusual shapes of the Arrhenius plots Comber, 1989) and to the standard texts
shown in Fig. 14-21. Below an equilibra- on the physics of amorphous materials,
tion temperature, Te = 130°C, we see some of which are listed below. Three ex-
"glass like" behavior where the conductiv- amples are supplied here to give a general
ity depends not only on the actual temper- idea of the advantages stemming from the
ature, but also on the cooling rate. One use of amorphous materials.
could postulate that the clusters of Si:H
bonds act as "percolation impedances"
(McLeod and Cord, 1988), whose presence
tends to divert electrons away from more Table 14-1. Applications of amorphous silicon.
favorable pathways through the material.
Device Commercial product
If the process of hydrogen clustering is ar-
rested at Te, then the d.c. conductivities Photovoltaic cell Calculators, watches,
will be higher than expected on the basis of battery chargers, etc.
continuing structural change. Photoconducting layers Spatial light modulators,
Further evidence for this "glass-like" be- xerography, etc.
havior comes from monitoring the decreas- Reflective coatings Heat reflecting float glass
ing concentration of electrons in tail states, (architectural applica-
tions)
when rapidly quenched a-Si: H is annealed
Thin film field-effect Displays, televisions,
below Te (Kakalios et al., 1987). This decay transistors (FETS) logic circuits, etc.
process obeys the same KWW equation
746 14 Electrical Properties of Glasses

14.6.2 Photovoltaic Devices Electrons

The basic principle of photovoltaism is


illustrated schematically in Fig. 14-22. This
shows the band bending which occurs at a
p - n junction (formed e.g. from B and P-
doped a-Si:H). At equilibrium the Fermi
levels are equalized, so as to keep the
chemical potential of the electrons con-
stant across the interface. When the junc- n-type conductor p-type conductor
tion is illuminated with light of sufficient Figure 14-22. The basic principle of the photovoltaic
energy (£ gap < h v), electrons are promoted effect showing band bending and equalization of the
into the conduction band, and flow across Fermi level (schematic).
in the direction indicated by the arrows.
The output voltage will be determined by scale a-Si:H devices, conversion efficiencies
the amount of band bending which has are typically 8-9% (Hamakawa, 1987).
occurred. Such solar cells are routinely installed in
One application to be envisaged for wrist watches and pocket calculators. One
these devices is in the area of solar energy can easily envisage the electrical energy
conversion. Optical absorption data (Gib- which is generated during periods of strong
son et al., 1978) for amorphous and crys- illumination being stored in Li batteries of
talline silicon are compared with the en- the kind described in Sec. 14.4.5. Such hy-
ergy profile of the solar spectrum in Fig. brid photovoltaic/electrochemical systems
14-23. The shift of absorption edge to could indeed be "all-vitreous-state" in con-
longer wavelengths in the amorphous ma- cept.
terial means that more of the solar energy
106
can be utilized. Very thin films (a few jim
thick) of the amorphous material will ab- a-Si:H
E
sorb most of the useful sunlight. 0.20
Another advantage of a-Si: H is that it o
can be alloyed with other elements such as 10' 0.16
C or Ge by mixing in either methane (CH4)
or germane (GeH4) into the gas feed for the 0.12
GD process. These substitutions have the CL

effect of increasing the bandgap with C I 10* 0.08


(useful in light emitting diodes) or decreas-
ing the bandgap with Ge, which means 0.04
that longer wavelength light can be used
for solar energy conversion. According to
Le Comber (1989) energy conversion effi- 0.8 0.6 0.4
A in (jm
ciencies of 13-15% have been reported for
small area devices using combinations of Figure 14-23. Optical absorption spectra for c-Si and
a-Si: H compared with the solar energy spectrum. The
a-Si:H and a-SiGe:H cells. The advan- shift to longer wavelengths favors the use of amor-
tages of such composite devices are dis- phous silicon for solar energy conversion (reproduced
cussed by Catalano et al. (1989). For larger by courtesy of R. A. Gibson, Gibson et al., 1978).
14.7 Conclusion 747

14.6.3 Spatial Light Modulators tectural applications. According to Le


Comber (1989), a very thin (only 35 nm)
The structure of an a-Si: H spatial light
and uniform layer of a-Si is deposited in-
modulator is illustrated in Fig. 14-24 (Le
dustrially onto float glass in a 3.5 m wide
Comber, 1989). This device depends on the
reactor. This a-Si layer has a large reflectiv-
photoconductive properties of a-Si: H,
ity in the visible and infrared regions, and
which allows an activating voltage to reach
thereby reduces the amount of light energy
the liquid crystal display only in those re-
entering or leaving a building through its
gions where the write beam has impinged
glass windows.
upon the a-Si:H coating. Writing times as
A remarkable property of this film is its
short as 0.4 ms have been reported for such
chemical and mechanical durability. It is
devices.
hard enough to be used on glass without
There is no special reason for restricting
additional protection. This is indicative of
use to a-Si:H in combination with liquid
possibilities for other applications, where
crystal displays. One might also envisage a
the electrical properties could be of more
combined photoconductive/electrochrom-
direct interest and a durable coating is re-
ic device (see Sec. 14.4.6) which would
quired.
again depend entirely on the electrical and
electrochemical properties of amorphous
materials for its operation.
14.7 Conclusion
14.6.4 Reflective Coatings
A broad review of electrical phenomena
One product based on amorphous sili- in glass has been presented in this Chapter.
con, which does not stem directly from its The aim has been to focus attention on the
electrical properties, is the "Reflectafloat" growing importance of amorphous materi-
glass which is now marketed for its archi- als in both electrochemistry and solid state
electronics. Already in the latter field, new
knowledge has led directly to important
Transparent electrodes technological advances.
Attention has also been focussed on the
problems relating to the underlying theory.
This problem, as stated by Mott as long
ago as 1972, is that "in amorphous materi-
als we are faced with two difficulties: the
Write beam Read beam lack of a rigorous theory, and a great un-
> certainty about the structure". This state-
ment was clearly intended for electronic
properties, but it relates also to ionic be-
Glass -Glass
havior.
To some extent electrons are easier to
study than ions because at least they obey
a-Si;H Liquid
crystal the Pauli Exclusion Principle. It is known
Figure 14-24. A spatial light modulator based on the
that they must occupy available atomic or
photoconductive properties of a-Si:H (reproduced molecular orbitals, whose presence and na-
with permission, Le Comber, 1989). ture can be inferred from various spectro-
748 14 Electrical Properties of Glasses

scopic techniques and with the help of Chomka, W., Gzowski, O., Murawski, L., Samato-
wicz, I. (1978), J. Phys. Chem. 11, 3081.
chemical intuition and molecular orbital Cogan, S.F., Plante, T.D., McFadden, R. S., Rauh,
theory. Also the electron energy levels are R. D. (1987), Solar Mater. 16, 371.
predetermined by short-range-order effects, Cohen, M. H., Fritzsche, H., Ovshinski, S. R. (1969),
Phys. Rev. Lett. 22, 1065.
which even in glass are quite well under- Crandall, R.S., Faughnan, B.W. (1977), Phys. Rev.
stood. Lett. 39, 232.
In the case of ionic transport no such Dautremont-Smith, W. C , Green, M., Kan, K. S.
(1977), Electrochim. Ada 22, 751.
quantum effects exist, and it may not be Day, D. E. (1976), J. Non-Cryst. Solids 21, 343.
possible even to distinguish the "mobile" Deb, S. K. (1973), Phil. Mag. 27, 801.
from "immobile" ions, without some Dieterich, W., Peterson, X, Bunde, A., Roman, H.E.
(1990), Solid St. Ionics, 40-41, 184.
knowledge of medium-range-order in glass. Denoyelle, M. X, Duclot, M. X, Souquet, X L. (1990),
To date, no general consensus exists on Solid St. Ionics 31, 98.
how best to approach this topic but this Elliott, S.R. (1988), Solid St. Ionics 27, 131.
situation should improve as the structure Faughnan, B. W., Crandall, R. S. (1980), in: Topics in
Appl. Phys. 40, Pankove, XL (Ed.). Berlin:
of glass becomes better understood. Springer.
Funke, C. (1988), Solid St. Ionics 28-30, 100.
Funke, C , Hoppe, R. (1990), Solid St. Ionics 40-41,
14.8 References 200.
Gabano, XP. (1985), in: Glass, Current Issues,
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28-30, 841. E, No. 92, Dordrecht: Martin Nijhoff Publishers,
Almond, D.P. (1989), Mater. Chem. and Phys. 23, pp. 457-480.
211. Gattev, E. M., Dimitriev, Y. (1981), Phil. Mag. B43,
Anderson, O. L., Stuart, D. A. (1954), J. Am. Ceram. 333.
Soc. 37, 573. Gibson, R. A., Le Comber, P. G., Spear, W. E. (1978),
Angell, C. A. (1983), Solid St. Ionics 9-10, 3. IEE: J. Solid St. and Electron Devices 2, 83.
Angell, C. A. (1989), Mater. Chem. and Phys. 23,143. Goldner, R. B., Rauh, R. D. (1983), in: Optical Mate-
Arai, K., Kumata, K., Kadota, K., Yamamoto, K., rials and Process Technology for Energy Efficiency
Namikawa, H., Saito, S. (1973-74), /. Non-Cryst. and Solar Applications SPIE Vol. 428, pp. 38-44
Solids 13,131. (Soc. Phot-Opt. Instr. Engineers, U.S.A.).
Baucke, F.G.K. (1990), in: Vol. IS4 of Proc. SPIE, Goodman, C. H. L. (1985), Phys. Chem. Glasses 26,1.
Granqvist, C. G., Lampert, C. M. (Eds.). Washing- Grant, R.X, Ingram, M.D., Turner, L.D. S., Vin-
ton (D.C.): Int. Soc. Opt. Engineering, pp. 518- cent, C. A. (1978), /. Phys. Chem. 82, 2838.
538. Greaves, G.N. (1989), Phil. Mag. B60, 793.
Baucke, F.G.K., Duffy, J.A. (1983), Glastech. Ber. Hamakawa, Y. (1987), in: Non-Crystalline Conduc-
56K, 508. tors, Pollark, M. (Ed.). Florida: C.R.C. Press, p.
Baucke, F.G.K., Duffy, J.A. (1985), Chem. in Brit. 229.
21, 643. Hayler, L., Goldstein, M. (1977), J. Chem. Phys. 66,
Beier, W, Frischat, G. H. (1985), /. Non-Cryst. Solids 4736.
73, 113. Howell, F. S., Bose, R. A., Macedo, P. B., Moynihan,
Boerjesson, L., Torell, L.M., Howells, W. S. (1989), C.T. (1974), J. Phys. Chem. 78, 639.
Phil. Mag. B59, 105. Hughes, K., Isard, XO. (1972), in: Physics of Elec-
Boscherini, R, Mobilio, S., Evangelisti, K, Klank, trolytes, Vol. 1: Hladik, X (Ed.), London: Aca-
A.M. (1989), J. Non-Cryst. Solids 114, 223. demic Press, pp. 355-400.
Bunde, A., Maass, P., Roman, H. E.; Dieterich, W, Hunter, C. C , Ingram, M. D. (1984), Solid St. Ionics
Petersen, J. (1990), Solid State Ionics 40-41, 187. 14, 31.
Burns, A., Chryssikos, G. D., Tombari, E., Cole, Hyde, J.M., Tomozawa, M., Yoshiyagawa, M.
R. H., Risen, W. M. (1989), Phys. Chem. Glasses 30, (1987), Phys. Chem. Glasses 28, 174.
264. Ingram, M.D. (1987), Phys. Chem. Glasses 28, 215.
Button, D. P., Tandon, R. P., Tuller, H. L., Uhlmann, Ingram, M.D. (1989a), Phil. Mag. B60, 729.
D.R. (1981), Solid St. Ionics 5, 655. Ingram, M.D. (1989b), Mater. Chem. and Phys. 23,
Catalano, A., Arya, R, R., Fieselmann, B., Goldstein, 51.
B., Newton, X, Wiedeman, S., Bennett, M., Carl- Ingram, M. D. Moynihan, C. T., Lesikar, A. V.
son, D. E. (1989), /. Non-Cryst. Solids 115, 14-20. (1980), J. Non-Cryst. Solids 38-39, 371.
14.8 References 749

Ingram, M.D., Mackenzie, M.A., Mueller, W., Palmer, R. G., Stein, D. L., Abrahams, E., Anderson,
Torge, M. (1988), Solid St. Ionics 28-30, 677; P. W. (1984), Phys. Rev. Lett. 53, 958.
(1990), Solid St. Ionics, 40-41, 671. Phillips, XC. (1979), Physics Today 35 (2), 27.
Jonscher, A.K. (1975), Nature 256, 566. Porai-Koshits, E.A. (1985), /. Non-Cryst. Solids 73,
Jourdain, L., Souquet, XL., Delford, V., Ribes, M. 79.
(1988), Solid St. Ionics 28-30, 1490. Pradel, A., Ribes, M. (1989), Mater. Chem. and Phys.
Kakalios, I, Street, R.A., Jackson, W.B. (1987), 23, 121.
Phys. Rev. Lett. 59, 1037. Pradel, A., Henn, F., Souquet, X L., Ribes, M. (1989),
Kamitsos, E. I., Karakassides, M. A., Chryssikos, Phil. Mag. B60, 741.
G.D. (1987), /. Phys. Chem. 91, 5807. Rao, K. X, Rao, C. N. R. (1982), Mater. Res. Bull 17,
Kulkarni, A.R., Angell, C.A. (1988), J. Non-Cryst. 1337.
Solids 99, 195. Ravaine, D., Souquet, XL. (1977), Phys. Chem.
Lampert, C M . (1984), Solar Energy Mater. 11, 1. Glasses 18, 27.
Le Comber, P. G. (1989), J. Non-Cryst. Solids 115, 1. Ravaine, D., Perera, G., Poulain, M. (1983), Solid St.
Levasseur, A., Brethaus, J. C , Reau, J. M., Hagen- Ionics 9-10, 631.
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Levy, M., Souquet, XL. (1989), Mater. Chem. and 58, 91.
Phys. 23, 171. Sayer, M., Mansingh, A. (1987), in: Noncrystalline
Macedo, P.B., Moynihan, C.T., Bose, R. (1972), Semiconductors, Vol. Ill, Pollak, M. (Ed.). Boca
Phys. Chem. Glasses 13, 171. Rotan, Florida: C.R.C. Press, p. 1.
Magistris, A., Chiodelli, G., Schiraldi, A. (1979), Shlesinger, M.F., Montroll, E. W. (1984), Proc. Natl.
Electrochim. Ada 24, 203. Acad. Sci. U.S.A. 81, 1280.
Malugani, J.P., Fahys, B., Mercier, R., Robert, G., Spear, W. E., Le Comber, P. G. (1976), Phil. Mag. 33,
Duchange, X P., Banstry, S., Broussely, M., 935.
Gabano, XP. (1983), Solid St. Ionics 9-10, 659. Street, R.A. (1982), Phys. Rev. Lett. 49, 1187.
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750 14 Electrical Properties of Glasses

Chemist's Approach to Semiconduction and Glass chemistry. New York: Dover Publications, Inc.
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15 Materials Technology of Optical Fibers
John B. MacChesney and David J. DiGiovanni

AT&T Bell Laboratories, Murray Hill, NJ, U.S.A.

List of Symbols and Abbreviations 753


15.1 Introduction 754
15.1.1 Digital Transmission 754
15.2 Signal Propagation 756
15.2.1 Total Internal Reflection 756
15.2.2 Numerical Aperture 756
15.2.3 Attenuation 757
15.2.3.1 Intrinsic Mechanisms 757
15.2.3.2 Loss Induced During Processing 757
15.2.4 Dispersion 758
15.2.4.1 Intermodal Dispersion 758
15.2.4.2 Chromatic Dispersion 758
15.2.4.3 Dispersion-Shifted Fiber 759
15.3 Fiber Fabrication Technologies 760
15.3.1 Double-Crucible Technique 760
15.3.2 Vapor-Deposition Techniques 761
15.3.3 Outside Processes: Outside Vapor Deposition 761
15.3.4 Vertical Axial Deposition 761
15.3.5 Inside Processes: Modified Chemical Vapor Deposition 764
15.3.5.1 Chemical Equilibria: Dopant Incorporation 764
15.3.5.2 Reduction of Hydroxyl Contamination 766
15.3.5.3 Thermophoresis 766
15.3.6 Plasma Chemical Vapor Deposition 767
15.4 Fiber Draw 768
15.4.1 Dimensional Control 769
15.4.2 Strength 769
15.4.3 Polymer Coating 769
15.4.4 Loss 770
15.5 Overcladding 770
15.5.1 Sol-Gel Processes 770
15.5.1.1 Alkoxide Sol-Gel Processing 771
15.5.1.2 Colloidal Sol-Gel Processing 771
15.6 Minimizing Defects 773
15.7 Active and Passive Fiber Devices 774
15.7.1 Optical Fiber Sensors 774

Materials Science and Technology


Copyright © WILEY-VCH Verlag GmbH & Co KGaA. Allrightsreserved.
752 15 Materials Technology of Optical Fibers

15.7.2 Optical Fiber Lasers and Amplifiers 775


15.7.2.1 Fabrication of Rare-Earth Doped Optical Fiber 776
15.8 Fluoride Glasses for Fibers 777
15.9 Summary 778
15.10 References 778
List of Symbols and Abbreviations 753

List of Symbols and Abbreviations


a core radius
at chemical activities of solid species i
Ci concentration of species i
I intensity measured after distance /
/0 input light intensity
Kt equilibrium constant of species i
L optical loss
/ distance
n± refractive index of the cladding
n2 refractive index of the core
Pt partial pressure of gaseous species
r radius
T temperature
7^ temperature at which the gas and the tube wall equilibrate
Trxn gas reaction temperature
V normalized frequency
xt mole fraction of species i in solid
a refractive index profile parameter
yt activity coefficient
A =(n1 — n2)/n2; relative refractive index difference
0O critical angle
X wavelength of light in vacuum
AC alternating current
CVD chemical vapor deposition
DC direct current
IR infrared
MCVD modified chemical vapor deposition
NA numerical aperture
OVD outside vapor deposition
PCM pulse code modulation
PCVD plasma chemical vapor deposition
UV ultraviolet
VAD vertical axial deposition
754 15 Materials Technology of Optical Fibers

15.1 Introduction ited by the availability of frequency bands.


Further improvements are realized with
Communication by means of light pulses coaxial cable, but since losses are high, am-
transmitted through glass fiber is rapidly plification is required every mile or two.
replacing that of electronic messages trans- Both microwave and coaxial transmission
mitted over wire. Optical communication are currently being supplanted by trans-
is superior because the frequency of visible mission through hair-thin glass fibers
or infrared radiation used as the signal car- made of exquisitely pure fused silica. Such
rier is vastly higher than the frequency of fibers provide both enormous bandwidth
the electronic carrier used in wire transmis- and low loss.
sion. Since the information carrying capac- Glass as a transmission medium
ity increases directly with the carrier fre- (Kompfner, 1965) was first explored in the
quency, the potential afforded by optical 1960's, but at the time, the quality of com-
communication is enormous. mercially available glass was totally in-
The message capacity of communica- adequate for optical transmission. Optical
tions systems has increased progressively loss due to impurities was 104 —105 times
over the last century, as illustrated in Fig. higher than it is routinely today. This
15-1, culminating in the development of chapter will first outline the architecture
optical communication. In the original and requirements of optical communica-
telephone, two wires were required to tions systems and then describe the devel-
transmit a single conversation using a DC opment of materials processing of glass
carrier. With an AC carrier, greater than having unprecedented transparency into
10000 voice circuits per channel can be waveguide structures of precisely con-
accommodated at frequencies up to one trolled dimensions and composition.
gigahertz (109Hz). However, since the re-
sistance of copper wires increases with fre-
15.1.1 Digital Transmission
quency, greater message capacity requires
the use of other transmission media. Single To better understand the issues faced in
sideband microwave radio transmission al- the development of optical fiber, it will be
lows frequencies up to 10 GHz but is lim- helpful to understand the architecture of

Terrestrial system (1.7 Gb/s)


107
CD Undersea cable (274Mb/s)
c 106
o Coaxial system
x:
o 105 ~ Communication satelites-
CD
O 10*
O
1000 Microwave links,
1800 channels Figure 15-1. Chronology of mes-
100 v sage capacity showing exponential
CD
Coaxial cable. 600 channels
10 increase with time. Number of
-12 Voice channels voice circuits transmitted per fiber
1 First telephone lines pair increases rapidly with signal
j | I I | I i__ frequency.
1890 1910 1930 1950 1970 1990 2010 2030 2050
Year
15.1 Introduction 755

Electronic Optical Electronic


processing transmission processing

Encoder Driver Laser •-1 Amplifier Decoder


3 1 2 Fiber Detector 3 1 2
Input signal Output signal

JM/L
11 01 10
JIM/L
11 01 10
Encoded signal Reconstructed
signal
Figure 15-2. Diagram illustrating digital transmission. Analogue waveform is sampled periodically and con-
verted to digital code which is transmitted through fiber and reconstructed after detection.

current communication systems. As dia- the signal which reaches the photodetector
grammed in Fig. 15-2, an electronic circuit after traveling tens of kilometers is much
is used to modulate the output of a laser diminished in amplitude. However, for ac-
whose light is coupled into the fiber and curate reconstruction, it is necessary only
carried to an electronic detector such as a to determine whether the laser was on or
photodiode. After detection, the informa- off; the light intensity is not important. Ex-
tion is reconstructed electronically. Instead amination of the pulses as they arrive at
of transmitting the analogue electronic sig- the detector shows that the pulses may be
nal directly, better light propagation is considerably broadened in time, as illus-
achieved by transforming the analogue trated by the pulse shapes shown in Fig.
waveform into a digital signal and trans- 15-2. This is the result of dispersion and
mitting a sequence of light pulses in a eventually limits both the transmission dis-
scheme called pulse code modulation, tance and signal frequency since it causes
PCM. This is accomplished by sampling initially discrete pulses to run into one an-
the analogue waveform periodically and other. Thus, for accurate reconstruction of
assigning each sample a value between 0 the original waveform, the digital pulses
and 256. Since a voice circuit has a maxi- must only be intense enough to register
mum frequency of 4000 Hz, the waveform over background noise as long as they are
must be sampled 8000 times per second. not so broadened as to merge into one
This forms a string of numbers which is another.
converted to binary code. That is, each The challenge to materials science has
number is represented by a string of 0's and been to fabricate a glass structure which
l's. This string is used to turn the laser on can minimize both loss and dispersion and
and off at a frequency of 64000 times per allow transmission of pulses at high fre-
second, generating a sequence of discrete quency over long distances. While the
light pulses, each of the same amplitude, drive of the past two decades has greatly
which is transmitted through the fiber. As increased the message capacity of commu-
the light propagates, it is attenuated so that nications systems, this increase is expected
756 15 Materials Technology of Optical Fibers

to continue into the future as higher fre- from the normal to the interface, is totally
quency systems use an ever greater fraction reflected. The upper diagram of Fig. 15-3
of the available optical bandwidth. illustrates propagation through a step-in-
dex multimode fiber. The fiber is called
multimode since there are many paths the
15.2 Signal Propagation light may follow. Those rays following
paths which "graze" the interface are to-
Before describing the evolution of fiber tally reflected. Such "total internal reflec-
processing, it will be useful to describe tion" provides the means by which light
some of the concepts used in the technol- can be transmitted for long distance with-
ogy and some of the terms which define the out radiative losses.
waveguiding structure (cf. Chap. 12).
15.2.2 Numerical Aperture
15.2.1 Total Internal Reflection A basic parameter of lightguides is
The refractive index of a material is a known as the numerical aperture (NA).
measure of the ratio of the speed of light in The NA is a measure of the light collecting
a perfect vacuum to its speed through the capability of the fiber and defines the min-
material. The higher the refractive index, imum angle, @0, of incident light that can
the more the light is retarded or the slower be totally internally reflected:
it travels. When light travels from one NA = i (15-1)
medium to another, it is refracted or "bent"
by an angle whose sine is proportional to when the relative index difference A
the relative indices of the two media. This and where
is known as "SnelFs Law". Light which
travels in a higher refractive index medium A =• (15-2)
and impinges on the interface with a lower
refractive index medium at an angle n1 is the refractive index of the cladding
greater than a critical angle, 0O measured and n2 is the index of the core.

Cross Index Input Light path Output


section profile pulse pulse

Multimode
stepped index

Multimode
graded index

Figure 15-3. Structure of


a optical fiber showing light
Single mode trajectories for different re-
stepped index fractive index profiles.
15.2 Signal Propagation 757

10-1
The number of modes that can propa-
gate in a fiber is governed by Maxwell's
electromagnetic field equations and is re-
lated to a dimensionless quantity V called
the normalized frequency:
r
§2

(15-3)

where X is the wavelength of light in vac-


uum and a is the core radius. For example, 0.1 1.0
as the core radius becomes smaller, there Wavelength ((jm)

are fewer paths which the light may follow Figure 15-4. Optical loss window is limited by elec-
and still undergo total internal reflection. tronic transitions, molecular vibrations and Rayleigh
scattering. Also shown are losses due to 1 ppm of
When V is less than 2.405 for a step index impurities.
core profile, only a single mode of light, the
fundamental mode, can propagate; all
other modes are cut-off. This governs the shown in Fig. 15-4. Ultraviolet absorption
design of single mode fibers shown in the is determined by the electronic band-gap of
lower of the diagrams of Fig. 15-3. the materials. It decays exponentially with
increasing wavelength and becomes negli-
15.23 Attenuation gible in the near IR. Rayleigh scattering
results from glass composition and density
15.2.3.1 Intrinsic Mechanisms fluctuations with size scale less than the
Probably the mose important character- wavelength of light. Losses from this
istic of an optical material for communica- source decrease as the fourth power of
tion is the amount of absorption of the wavelength but tend to increase as dopants
light as it propagates through the material are added to the glass. The steeply rising
(see Chap. 12 of this volume). Optical loss, absorption curve at longer wavelengths
L, is measured in terms of dB/km where (> 1.55 jim) is due to cation-oxygen
(molecular) vibrational modes in the glass
L = 10 - log —, where J o is the input inten- lattice, such as Si-O.
sity, / is the intensity measured after a dis-
tance /. The first challenge to be faced in 15.2.3.2 Loss Induced During Processing
developing optical communications was
Superimposed on these intrinsic loss
finding a glass which is transparent at a mechanisms are losses arising from imper-
desirable wavelength. In general, the in- fections created during fabrication of the
trinsic transmission window of glass is glass fiber. Scattering can be increased by
bounded at short wavelengths by ultravio- perturbations to the waveguide structure
let absorption due to electronic transitions such as imperfections at the core-clad in-
of the glass cations, and at longer wave- terface or bubbles or cracks. Perturbations
lengths by molecular vibration. Between larger than the wavelength of light, such as
these limits, transparency is determined by diameter fluctuations, cause Mie scatter-
Rayleigh scattering. These mechanisms ing. Even in perfect fibers, impurities incor-
and their wavelength dependence are porated in the glass from the starting mate-
758 15 Materials Technology of Optical Fibers

rials or introduced during processing cause sion resulting from the different paths indi-
specific absorption bands. In glass, such vidual modes travel and chromatic disper-
absorption bands can be quite broad and sion which is quantitatively much smaller.
dominate the loss spectrum. Transition [For a detailed discussion of propagation
metal ions and hydroxyl (OH~) impurities characteristics see Midwinter (1979) and
are the most common and the most both- Miller and Chynoweth (1979).]
ersome. Representative impurity bands
(Schultz, 1974), are shown in Fig. 15-4 in
15.2.4.1 Intermodal Dispersion
which the loss levels are those expected
from about 1 ppm of individual impurities. Intermodal dispersion arises since differ-
In addition, defects in the glass network ent modes may travel zig-zag or helical
such as suboxide species of silicon and ger- courses within the fiber's core while the
manium can be formed during high tem- fundamental mode travels a shorter
perature processing or from exposure to straight line. Each mode thus arrives at a
radiation. These defects also have charac- different time. To diminish delay, fibers are
teristic absorption bands. designed so that modes which travel the
In practice, a typical fiber loss curve is furthest propagate through lower refrac-
dominated by the intersection of the UV tive index glass within which their speed is
absorption edge and the X~A dependence faster. This is accomplished by grading the
of Rayleigh scattering. Thus, lowest loss index profile of the core as shown at the
exists in the range 1.3 jim to 1.55 jim, center of Fig. 15-3. Minimum intermodal
though the Si-OH overtone at 1.38 jum dispersion is achieved with an index distri-
splits this zone into two separate telecom- bution which varies as n2[\— A (r/a)*],
munications windows. Until recently, com- where n2 is the index of the core, A is the
munications systems could not exploit the relative index difference, a is the core ra-
lowest loss at 1.55 (im due to problems dius and the profile parameter, a, has a
with signal dispersion, as described below. value of approximately 2, though the opti-
mum value is wavelength dependent.
15.2.4 Dispersion
15.2.4.2 Chromatic Dispersion
While the importance of lower attenua-
tion is obvious, the effects of dispersion are In singlemode fibers where intermodal
subtle but equally important. As described dispersion is not a factor, the main source
above, current communications systems of pulse broadening is chromatic disper-
use digital transmission in which discrete sion. Optical sources have finite spectral
light pulses propagate through the fiber. width, that is, they emit light over a small
After traveling many kilometers they are range of wavelengths, and the slightly dif-
diminished by absorption and broadened ferent wavelengths travel at different veloc-
by dispersion. Eventually these pulses be- ities owing to two effects, material and
come so broadened as to be indistinguish- waveguide dispersion. The total chromatic
able from each other. The distance the sig- dispersion which exists in a singlemode
nal can travel before this happens depends fiber is the sum of these two components,
upon how well dispersion is controlled. illustrated in Fig. 15-5. In this figure, dis-
In multimode fibers there are two persion is presented as picoseconds of
sources of dispersion, intermodal disper- pulse spreading per kilometer of fiber tra-
15.2 Signal Propagation 759
20.0
Material
proper design of the fiber core diameter
and refractive index profile. The conven-
tional step index profile produces a shal-
-p 10.0 low wavelength dependence, while a trian-
Total
chromatic gular shaped fiber core having higher index
dispersion
and smaller core radius results in a steeper
in
3r 0 wavelength dependence. It is thus possible
c
o
U)
to balance waveguide dispersion against
Waveguide
0) material dispersion and shift the point
1-10.0 where they cancel. As illustrated in Fig.
15-6, step index profiles show zero disper-
sion at 1.3 jim, but this point may be
-20.0 shifted to 1.55 jLim by using a small core
1.1 1.2 1.3 U 1.5 1.6
and high refractive index. Such a disper-
Wavelength (jjm)
sion-shifted design is important for more
Figure 15-5. Total chromatic dispersion is the sum of advanced systems, just now being planned,
material dispersion and waveguide dispersion.
since the lower intrinsic absorption at
1.55 |im can now be exploited.
More complex index profiles can yield
versed per nanometer of spectral width of
low dispersion over a broad wavelength
the optical source, ps/km-nm, and is plot-
region (Cohen, 1983), as indicated by the
ted against signal wavelength for a typical
dispersion-flattened profile in Fig. 15-6.
fiber.
Total chromatic dispersion crosses zero at
Material dispersion is the intrinsic re-
two wavelengths and has a broad spectral
fractive index variation of the bulk mate-
region of low dispersion between. Such
rial, with wavelength. For glasses of high
fibers are important for systems where
silica composition it increases with wave-
length, passing through zero close to
1.3 jam. Since current waveguides are com-
1.3 pm
posed principally of SiO2 lightly doped 20.0 Operation
with other ions, material dispersion is es- Smaller core
sentially independent of the fiber design. higher index

Waveguide dispersion, on the other hand, 10.0 JLVJL


More complex
depends upon the spread of optical power structure

beyond the fiber core into the surrounding


cladding, which has a different wavelength/ 1.6 1.7
Wavelength (|jm)
velocity relationship since it is a different Q.
in
material. Light propagating in different Q
-10.0
physical regions of the fiber travels at Dispersion
slightly different speeds and arrives at dif- shifted

ferent times. -20.0 L.

Figure 15-6. Waveguide dispersion depends on the


15.2.4.3 Dispersion-Shifted Fiber index profile and can be balanced against material
dispersion to shift the zero-dispersion wavelength to
Since waveguide dispersion is a function 1.55 jim. More complex profiles can yield dispersion-
of the fiber design, it may be controlled by flattened fibers.
760 15 Materials Technology of Optical Fibers

many channels operating at wavelengths Core glass Inner crucible


Cladding glass Outer crucible
around 1.3 or 1.55 }im are multiplexed on
a single fiber.

Furnace
15.3 Fiber Fabrication Technologies
The foregoing has attempted to put into
perspective the challenge presented by op-
tical communications to materials science:
fabrication of a fiber having the highest
purity to achieve low losses and with a Fiber
precise index profile to achieve low disper-
sion at the particular wavelength of opera- Figure 15-7. Double crucible process for making
multicomponent glass fibers.
tion.
Pioneering work on fibers began in the
1960's with the intention of producing mul- flowed from the upper crucible, passed
timode fibers with acceptably low loss. At through the reservoir of cladding glass and
that time, optical quality glass exhibited was concentrically surrounded by the clad-
losses on the order of 1000 dB/km, but ding as it flowed through the orifice of the
losses of less than 20 dB/km were required lower thimble. The time and temperature
if this new transmission mode was to com- of core-cladding contact in the cladding
pete with existing copper wire systems. It reservoir were controlled enabling diffu-
was quickly realized that reduction of tran- sion to produce the index gradient needed
sition metal impurities was the major ob- to minimize intermodal dispersion.
stacle. Despite its elegance, overwhelming
problems beset this method from the start.
First, contamination during processing
15.3.1 Double-Crucible Technique
raised the impurity level from the ppb level
The first attempt at producing high pu- in the constituents to ppm levels in the
rity glass, the so-called double-crucible fiber. Many attempts were made to elimi-
technique, proceeded along the lines of nate this contamination and improvement
conventional glass melting but used spe- was achieved by using the oxygen partial
cially prepared constituents (Pearson and pressure of the atmosphere during process-
French, 1972; Beals and Day, 1980). ing to control the redox conditions within
Soda-lime-silicate and sodium-borosilicate the molten glass. Absorption by iron and
glasses were made from materials purified copper, the two principal contaminants,
to parts per billion levels of transition could thus be minimized by altering their
metal impurities by ion exchange, electrol- valence state. Iron could be oxidized pri-
ysis, recrystallization or solvent extraction. marily to the Fe 3 + state and copper re-
These starting glasses were melted, fined, tained in the monovalent state by process-
drawn to cane and fed into an ingenious ing in a controlled oxygen atmosphere.
continuous casting system composed of Thus, strong absorptions by Fe 2 + and
concentric platinum crucibles, shown in Cu 2 + at near infrared wavelengths were
Fig. 15-7. A thin stream of core glass diminished.
15.3 Fiber Fabrication Technologies 761

Fibers adequate for commercial systems downstream of the torch and are sintered
of the time were made this way. Losses as to form a vitreous layer as the torch moves
low as 5 dB/km were achieved at 0.9 jam past the deposit.
but the lower losses offered by the 1.3-
1.5 jam window were unattainable using 15.3.3 Outside Processes:
this technique. Fundamental electronic vi- Outside Vapor Deposition
brations as well as severe OH ~ contamina-
Two versions of outside processes have
tion were intrinsic to the starting materials
been developed. These are the Outside Va-
as well as the glass composition and could
por Deposition (OVD) (Keck et al., 1973)
not be appreciably lowered by improved
process developed by Corning Glass
processing. The method was still-born as it
Works, and the Vertical Axial Deposition
was introduced to the market owing to the
(VAD) (Izawa and Inagaki, 1980) version
advent of a superior technology.
developed by a consortium of Japanese
cable makers and Nippon Telephone and
15.3.2 Vapor-Deposition Techniques Telegraph Corporation. In the former,
shown in Fig. 15-8, soot is deposited layer
The double crucible technique was short
by layer on a horizontal, rotating mandrel
lived because vapor deposition techniques
at sufficiently high temperatures to par-
soon appeared which were capable of
tially sinter the particles to form a porous
lower losses from the visible into the infra-
silica cylinder. A core of GeO 2 -SiO 2 com-
red (see Chap. 2 of this volume). These
position is deposited first, followed by an
techniques appeared in the early 1970's
SiO2 cladding. At the conclusion of deposi-
and may be categorized as either inside or
tion, the mandrel is removed and the tube
outside processes. Both use oxidation of
is sintered at 1500-1600 °C to vitreous sil-
silicon tetrachloride vapor to produce sub-
ica in a furnace having an atmosphere of
micron amorphous silica particles. Other
He, O 2 and Cl 2 . The central hole is col-
chloride vapors such as germanium tetra-
lapsed either during the sintering or subse-
chloride and phosphorus oxychloride are
quently as the preform is drawn to fiber.
used as sources of dopants in the silica.
Outside deposition utilizes flames hydroly-
15.3.4 Vertical Axial Deposition
sis whereby chloride vapors pass through a
methane-oxygen or hydrogen-oxygen flame The VAD process also forms a cylindri-
to produce a "soot" of SiO2 particles. The cal body using soot, but deposition occurs
particles partially sinter as they collect on end-on as shown in Fig. 15-9. Here a po-
a mandrel. The inside process uses these rous soot cylinder is formed without a hole
same reactants together with oxygen, but by depositing the core and cladding simul-
the reaction occurs inside a silica tube in taneously using two torches. When com-
the absence of hydrogen. The high temper- plete, the body is sintered under conditions
ature needed to react halide vapors with similar to those used for OVD. A funda-
oxygen are provided by an oxygen-hydro- mental difference between the two pro-
gen burner which traverses along the tube cesses is that while the composition profile
as it rotates on a glass working lathe. The of the OVD preform is determined by
reactions produce particles by oxidation changing the composition of each layer,
rather than hydrolysis. These particles are the VAD profile depends upon subtle con-
deposited on the inside wall of the tube trol of the gaseous constituents in the flame
762 15 Materials Technology of Optical Fibers

0 2 + Metal halide vapors


a) Burner

.Soot boule

Mandrel

Soot preform cross section Preform sintering Fiber drawing

-Soot

Furnace Furnace

A I A IAI Glass
Air gap * I *• Clad
Core

b) C) d)

Figure 15-8. Outside Vapor Deposition (OVD) process. Diagram shows four steps: (a) deposition on a mandrel;
(b) profile of soot preform after removal of mandrel; (c) preform sintering; (d) fiber drawing.

and the shape and temperature distribu- bution in the flame can be controlled to
tion across the face of the growing soot determine the surface temperature distri-
boule. bution and the shape of the boule.
Critical to the development of VAD was In spite of this rather fragile control of
the design of torches composed of up to ten composition, VAD had one significant ad-
concentric silica tubes. Typically, reactant vantage over first generation OVD. Recall
vapors pass through one or more of the that at this time, transmission systems were
central passages where they are protected using graded index, multimode fiber. The
from premature reaction by a ring of inert high refractive index differences between
shield gas. The outer series of tubes alter- core and cladding required by such fiber
nate between hydrogen and oxygen to was obtained with heavy core doping. This
compose the flame. By manipulation of gas produced a large mismatch in thermal ex-
flows, the temperature and particle distri- pansion between core and cladding and
15.3 Fiber Fabrication Technologies 763

I To elevator drive

a)
in9
Cladd
torch -fB
Core torch

Soot preform cross section Preform sintering Fiber drawing

Soot

Furnace Furnace

Glass

c) d)

Figure 15-9. Vertical Axial Deposition (VAD) process, (a) End-on growth of boule; (b), (c), (d) see Fig. 15-8.

caused cracking of consolidated OVD pre- ing could be accomplished by control of


forms at the inner surface as the preform the boule surface temperature distribution.
cooled below the glass transition tempera- Eventually, process development focused
ture. Since VAD preforms do not have a critically upon the shape of the growth face
central hole, they can better withstand and the temperature profile across it. Fig.
thermal stress. 15-10 (Edahiro et al., 1980) shows GeO 2
The major challenge to VAD was how to incorporation into silica as a function of
create an optimized index profile to mini- the temperature of the boule endface. Be-
mize mode-dispersion. Initially it was low 400 °C, GeO 2 is lost by vaporization of
thought that control of the GeO 2 distribu- discrete crystalline particles when the
tion across the boule required several boule is sintered at high temperature.
GeCl4 sources, each of different composi-
tion. However, it was found that such grad-
764 15 Materials Technology of Optical Fibers

MCVD was thus developed (Mac-


Chesney et al., 1974) to the process dia-
Non-crystalline gramed in Fig. 15-11. High purity gas mix-
o form j tures are injected into a rotating tube
o
t_
"c
which is mounted in a glass working lathe
I
Q>
O
/
and heated by a traversing oxy-hydrogen
c
o Hexagonal
o crystalline form / torch. Homogeneous gas phase reaction
a* N f occurs in the hot zone created by the torch
O \ / to produce amorphous particles which de-
\
\ / posit downstream of the hot zone. The heat
from the moving torch sinters this deposit
I i i
0 200 400 600 800
to form a pure glass layer. Torch tempera-
Substrate temperature (°C) tures are sufficiently high to sinter the de-
Figure 15-10. Relation between substrate tempera-
posited material, but not so high as to de-
ture and GeO 2 concentration in VAD process. form the substrate tube. The torch is
traversed repeatedly to build up, layer by
layer, the core or cladding. Composition of
the individual layers is varied between
15.3.5 Inside Processes:
traversals to build the desired fiber index
Modified Chemical Vapor Deposition
structure. Typically 30-100 layers are de-
Inside processes such as Modified posited to make either singlemode or
Chemical Vapor Deposition (MCVD) had graded index multimode fiber.
a different origin. Following the tradition
of the electronics industry, chemical vapor
15.3.5.1 Chemical Equilibria:
deposition (CVD) techniques were used to
Dopant Incorporation
produce doped silica layers inside silica
substrate tubes (MacChesney et al, 1973). After the initial demonstration of feasi-
The concentration of reactants was very bility, fundamental investigations estab-
low to inhibit gas phase reaction in favor of lished the knowledge required to create a
a heterogeneous wall-reaction which pro- commercial process. For instance, it was
duced a vitreous, particle free deposit on necessary to better understand the chemis-
the tube wall. The tube was collapsed to a try of the MCVD process in order to con-
rod and relatively low loss fiber obtained. trol the incorporation of GeO 2 and limit
However, deposition rates were impracti- hydroxyl impurities. In addition, to in-
cally low and attempts to increase them crease fabrication efficiency, it was neces-
always produced silica particles which de- sary to understand the mechanism by
posited on the tube wall and resulted in which particles deposit on the substrate
excess loss. The solution was to exactly re- tube as well as the manner in which the
verse CVD practice: intentionally produce silica particles are sintered into pore-free
a gas phase reaction by increasing the reac- glass. Although process development pre-
tant flows by more than ten times. Submi- ceded quantitative understanding, opti-
cron particles were thus produced which mization of the commercial process re-
deposited on the tube wall and were fused quired this knowledge.
into clear, pore-free glass as the torch tra- The chemistry of SiCl4 and GeCl 4 oxi-
versed along the tube. dation was investigated by infrared spec-
15.3 Fiber Fabrication Technologies 765

I. Tube setup
V> / N »
>-»v Heat source

II. Deposition 7^ i ( J
^ ^ <d?*5^
V> S N »
Heat source Figure 15-11. MCVD pro-
cess consists of deposition
III. Collapse of glass layers inside silica
^3^^^/ \ ^ tube, collapse of tube to
Heat source solid rod and drawing of
IV. Fiber drawing ^_ preform into fiber.
Fiber
Heat source

troscopy (Wood et al., 1987). Samples of concentrations at high temperatures are


effluent gases from typical MCVD reac- strongly influenced by the equilibria:
tions demonstrated that as the maximum
SiCl4(g) + O2(g)
hot zone temperature reaches 1300 K,
SiCl4 begins to oxidize to Si 2 OCl 6 . This is -> SiO2(s) + 2Cl2(g) (15-4)
shown in Fig. 15-12. Up to 1450 K, the
and
amount of oxychloride increases to a max-
imum, while at higher temperatures the GeCl4(g) + O2(g)
SiCl4, Si 2 OCl 6 , and POC13 content de- - GeO2(s) + 2Cl 2 (g). (15-5)
crease until their concentration in the efflu-
ent is insignificant above about 1750 K.
Above this temperature, all reactants are
converted to oxides.
The behavior of GeCl 4 is different. Its
concentration in the effluent gas stream de-
creases between 1500 K and 1700 K, but
above 1700 K remains approximately 50
percent of its original value. It is clear that
the major part of the initial germanium is
unreacted and escapes in the effluent.
These results indicate that at low tem-
peratures (T<1600K) the extent of the
reaction for SiCl4, GeCl 4 , and POC1 3 is
controlled by reaction kinetics, while at
1000 U00 1800 2200
higher temperatures thermodynamic equi- T(K)
libria become dominant. It is clear from
Figure 15-12. MCVD effluent composition as a func-
rate studies that the residence times in the tion of hot zone temperature. Starting reactants:
hot zone are sufficient to produce equilib- 0.5g/min SiCl4, 0.05 g/min GeCl 4 , 0.016 g/min
rium above 1700 K. The SiCl4 and GeCl 4 POC1 3 , 1540cm 3 /niinO 2 .
766 15 Materials Technology of Optical Fibers

Equilibrium constants for these reactions reagents and carrier oxygen gas, and con-
may be written tamination from leaks in the chemical de-
livery system.
(15-6) The OH ~ level in the fiber is controlled
by the reaction
K GeO 2 (15-7) H 2 O + Cl2 (15-8)
with equilibrium constant
where Pt are the partial pressures of gas-
eous species and a{ represent the chemical
(15-9)
activities of the solid species. The activities
can be approximated by ytxi9 where xt is
the mole fraction of the particular species The concentration of OH incorporated
in the solid and yt is the activity coefficient. into the glass, CSiOH, is described by
An activity coefficient of unity implies an <r> \2(P \i/2

ideal solution obeying Raoult's law. The (15-10)


(Po2)1/4
equilibrium constants for these reactions
have been determined as a function of During deposition in MCVD, Cl2 is typi-
temperature and indicate that Eq. (15-4) cally present in the range 3-10% due to
strongly favors the formation of SiO2 at oxidation of the chloride reactants. This is
high temperature, as verified by the experi- sufficient to reduce OH~ by a factor of
ments described above. Oxidation of about 4000. However, chlorine is typically
GeCl4 by Eq. (15-5), on the other hand, is not present during collapse and significant
incomplete since the equilibrium constant, amounts of OH ~ can be incorporated by
i£ GeO2 , is less than unity at temperatures diffusion of torch byproducts through the
above 1400 K. This means that only a frac- silica tube. Fig. 15-13 shows the depen-
tion of the germanium starting concentra- dence of the SiOH concentration in the
tion will be present as GeO 2 . The presence resultant glass as a function of typical POl
of significant Cl2 concentration resulting and P cl2 concentrations used during
from the complete oxidation of SiCl4 shifts MCVD deposition and collapse with
the equilibrium further toward GeCl 4 by 10 ppm H 2 O in the starting gas. The figure
the law of mass action. Low oxygen partial also shows typical contamination of the
pressure has the same effect. VAD and OVD soot processes.

15.3.5.2 Reduction of Hydroxyl 15.3.5.3 Thermophoresis


Contamination
Turning now from the reaction equi-
A second important aspect of MCVD libria, we consider the mechanism of depo-
chemistry is the incorporation of the impu- sition of particles on the tube walls. The
rity OH" (Walker et al., 1981). Reduction SiO2 particles produced by vapor phase
of OH" in optical fibers to ppb levels is reaction have diameters in the range
essential for realization of low attenuation 0.02-0.1 |im and are thus entrained in the
in the 1.3-1.55 jum region. Hydrogen spe- gas flow. Without the imposition of a tem-
cies originate from three sources: diffusion perature gradient they would remain in the
of OH~ from the substrate tube during gas stream and exit from the tube end.
processing, impurities in the starting However, temperature gradients in the gas
15.3 Fiber Fabrication Technologies 767

MCVD collapse conditions

"|.MCVD deposition
& consolidation

10-9
Figure 15-13. Typical incorpora-
10" tion of OH ~ during processing
stages of MCVD, for 10 ppm H 2 O
in chemical precursors.
108 106 10* 102 10° 10" 10"
D 1/2

stream produced by the traveling torch becomes cool relative to the gas stream
give rise to the phenomenon of ther- and 5) consolidation of previously depos-
mophoresis (Simpkins et al, 1979). Here, ited particles in the hot zones as the torch
particles residing in a thermal gradient are traverses to the right.
bombarded by energetic gas molecules A mathematical model for thermo-
from the hot region and less energetic phoretic deposition (Walker et al., 1980 a),
molecules from the cool region. A net mo- experimentally verified, concluded that de-
mentum transfer forces the particle toward position efficiency (ratio of SiO 2 equivalent
the cooler region. Within an MCVD sub- entering tube to that contained in exhaust)
strate tube, since the wall is cooler than the may be expressed as e = 0.8 [1 — Te/TTxn]
center of the gas downstream of the torch, where Trxn is the gas reaction temperature
particles are driven toward the wall where and Te is the temperature downstream of
they deposit. The MCVD process is shown the torch at which the gas and the tube wall
schematically in Fig. 15-14 in terms of: equilibrate. Typically, Te is about 400 °C
1) heat transfer in the hot zone, 2) reaction, and Trxn about 2000°C, giving an efficiency
3) particle formation, 4) particle deposition on the order of 60%. Note that the effi-
beyond the hot zone where the tube wall ciency is not a function of the maximum
tube temperature.
Examination of the process of consoli-
Reaction zone Quartz substrate dation of the soot layer on the inner surface
of the silica tube revealed the mechanism
Thermophoretic deposit to be viscous sintering (Walker et al.,
POCl3
GeCL ^ He 1980 b). By this mechanism the rate of con-
solidation is proportional to the sintering
time and surface tension and inversely pro-
portional to the void size, initial soot den-
Consolidated f\ sity and glass viscosity.
deposit
Torch
15.3.6 Plasma Chemical Vapor Deposition
Traverse
Figure 15-14. Particle formation and thermophoretic A second inside process, Plasma Chemi-
deposition in MCVD. cal Vapor Deposition PCVD (Kuppers
768 15 Materials Technology of Optical Fibers

2.45 GHz are drawn into 125 jim diameter fiber by


Mirrnwnvp 1200°C
cavity Furnace holding the preform vertically and heating
I I the end of the preform above the glass soft-
Reactants •
c ~ ~ ^ — I — Plasma - Pump
(10"3bar)
ening temperature until a gob of glass falls
I I from the end. This forms a neck-down re-
Substrate gion which provides transition to a small
tube
diameter filament. Uniform traction on
Traverse
this filament results in a continuous length
Figure 15-15. Schematic representation of PCVD of fiber. Before this fiber contacts a solid
process.
surface, a polymer coating is applied to
protect the fiber from abrasion and pre-
and Lydtin, 1980) is similar to MCVD in serve the intrinsic strength of the pristine
that it uses the same reactants inside a sil- silica. The fiber is then wound on a drum.
ica substrate tube which is collapsed after While the basic principles of fiber draw-
deposition and drawn to fiber. However, ing were established prior to the advent of
the oxidation of reactants in the tube is optical fiber technology, stringent fiber re-
initiated by a non-isothermal microwave quirements necessitated improvements in
plasma inside the tube rather than by heat- process control and understanding of the
ing the exterior of the tube, as shown in effects of draw conditions on optical per-
Fig. 15-15. In addition, the generation of formance. Fiber is now drawn without in-
the plasma requires a reactant vapor pres- ducing excess loss while maintaining high
sure of only a few torr. A microwave cavity, strength, dimensional precision and uni-
operating at 2.45 GHz, traverses along the formity.
substrate tube and promotes chemical re-
action. However, a particulate soot is not
produced but instead, deposition occurs Feed mechanism
directly on the tube wall to form a thin Preform
glass layer. Furthermore, the reaction and
deposition of both GeO 2 and SiO 2 is much Furnace
more efficient than in MCVD, approach- \ Fiber diameter
ing 100%. Another advantage, especially monitor
Fiber cooling
for multimode preforms, is that since the distance
plasma involves no latent heat, it can be
traversed very rapidly to produce hun- Coating applicator
dreds of layers. The resulting deposit thus
"I Coating concentricity
has a very smooth and precise index profile monitor
essential for minimizing intermodal disper-
sion. Curing furnace or lamps

15.4 Fiber Draw Coating diameter


monitor
Typical preforms produced by the above
Capstan
methods are about a meter in length and
between 2 and 7.5 cm in diameter. These
Figure 15-16. Schematic of draw process.
15.4 Fiber Draw 769

The essential components of a draw 15.4.2 Strength


tower, shown schematically in Fig. 15-16,
are a preform feed mechanism, a furnace Although the intrinsic strength of silica
capable of 1950-2200 °C? a diameter mon- is extremely high, about 14 GPa, in prac-
itor, a polymer coating applicator, a coat- tice, long lengths of fiber are considerably
ing curing unit, a traction capstan and a weaker due to mechanical flaws which act
take-up unit. The furnace is typically either as stress concentrators (see Chap. 13 of this
a graphite resistance type or an inductive- volume). The strength of a given length of
ly-coupled radio frequency zirconia fur- fiber is thus a reflection of the most serious
nace. The former requires an inert atmo- flaw. Flaws are due to either chemical at-
sphere to prevent oxidation of the graphite tack or mechanical abrasion from contact
element. The zirconia furnace may be oper- of the preform or fiber with a solid mate-
ated in air but must be held above 1600°C, rial. Strength degradation due to mechani-
even when not in use, since the volume cal abrasion of the preform may be elimi-
change associated with the crystallo- nated by fire-polishing the preform before
graphic transition of zirconia at this tem- draw, but dust evolved from the furnace
perature can cause stress-induced fracture. element may degrade strength. A clean at-
Its advantage is that the heater element mosphere in the path from the furnace to
emits fewer contaminating particles. the coating applicator afforded by filtered
air can greatly reduce damage.
Flaws which are present after draw gen-
15.4.1 Dimensional Control
erally do not cause immediate failure but
The uniformity of the fiber diameter de- require a period of growth, introducing the
pends on control of the preform feed rate, concept of fatigue. Although the exact
the preform temperature and the pulling mechanisms have not yet been established,
tension. Over long lengths of fiber it is currently believed (DiMarcello et al,
(>100cm) diameter variations can result 1985) that corrosion by OH~ causes
from changes in preform diameter and growth of subcritical flaws to the point
drifts in furnace temperature and the where fracture occurs. Fatigue may be
speeds of the feed and capstan motors. Di- minimized by preventing OH ~ from reach-
ameter variations with shorter length pe- ing the silica surface, for example by draw-
riod arise from perturbations in the tem- ing in a dry environment and simulta-
perature of the neck-down region caused neously applying hermetic coatings to the
by thermal fluctuations. These may be fiber surface. Hermetic coatings are cur-
minimized by control of convective cur- rently being developed since the suscepti-
rents and nonuniform gas flows inside the bility of the fiber to fatigue is a major con-
furnace as well as acoustical and mechani- cern for longterm reliability.
cal vibrations. The diameter monitor posi-
tioned below the furnace provides feed- 15.4.3 Polymer Coating
back to the capstan, adjusting the draw
As the optical fiber exits the furnace, ide-
tension to maintain constant fiber diame-
ally it has a flaw-free, pristine surface. Ex-
ter.
posure to the atmosphere and physical
contact would rapidly degrade this surface
if it were not immediately protected. Once
the fiber has been given sufficient time to
770 15 Materials Technology of Optical Fibers

cool, it enters the coating cup, a vessel filled have been developed to the point where
with a liquid polymer. As the fiber emerges they yield both multimode and single
from the bottom of the die, a uniform coat- mode fiber whose loss is limited only by the
ing is formed and is subsequently cured. intrinsic properties of fused silica, their
The best coatings are those which may be principal constituent. In their initial form,
induced to cross-link rapidly, such as ther- each produced a preform yielding only
mally-cured silicone rubbers and UV- about 10 km of fiber. However, as single-
cured urethane acrylates. The primary mode replaced multimode fiber, a third
function of the coating is to protect the generation of fiber processing evolved. In
fiber from abrasion, but the coating may multimode fiber, the ratio of core diameter
degrade the optical properties of the fiber if to fiber diameter is typically about 0.5
not free of particles, applied concentrically while this ratio is less than 0.1 for single-
and without defects. Otherwise, the coat- mode fiber. Thus, the processing time of
ing causes nonuniform stress upon solidifi- singlemode preforms is shortened consid-
cation and increases the fiber loss. Low erably due to the smaller core region.
modulus coatings can actually improve the However, since the glass from the substrate
optical properties of the fiber by reducing tube comprises the bulk of the fiber, the
microbending losses since they tend to yield from each preform is limited by the
cushion the fiber from stress induced dur- size of this tube. The yield of each preform
ing cabling or deployment. may be increased by using an "overclad-
ding" technique, as follows. After a pre-
15.4.4 Loss form core rod with an oversized core re-
gion is fabricated by conventional means,
As mentioned above, optical loss may be the outer diameter is built up to attain the
increased in the draw process by nonuni- proper proportions. The outer diameter is
formities in fiber diameter and coating increased either by jacketing the preform
thickness. These are waveguide losses, but with a second silica tube or by using it as
additional loss mechanisms are also pres- a bait rod for subsequent OVD or VAD
ent. For example, increased losses can oc- soot deposition. This procedure increases
cur for high draw tension in pure silica core the length of fiber produced from a vapor
fiber as a result of ruptured Si-O bonds. deposited preform, yielding up to a hun-
High draw temperature can cause defects, dred kilometers of fiber.
such as a germanium suboxide species,
which have well-defined absorption bands.
Similar GeO 2 defects may be induced by 15.5.1 Sol-Gel Processes
the UV lamps used to cure the coatings.
Given a singlemode fiber technology
These latter defects may be controlled by
based on overcladding core rods with silica
filtering out the short UV light and using
tubes or soot, it is natural to consider other
UV-absorbing coatings on the fiber.
means of preparing overcladding material.
Alternate overcladding processes become
particularly appealing since fibers can be
15.5 Overcladding designed so that negligible optical power
penetrates beyond a radius of 30 to 40 jim
Drawing technology and each of the (MacChesney et al, 1985). Thus, the vapor
processes OVD, VAD, MCVD, and PCVD derived core and cladding need comprise
15.5 Overcladding 771

only about 5% of the fiber mass while the approach. However, there has been much
remaining 95% may be derived from lower effort to fabricate all-gel preforms since
quality, less expensive materials. the chemical precursors are available in
high purity and the refractive index of
the glass may be altered by adding dop-
15.5.1.1 Alkoxide Sol-Gel Processing
ant alkoxides. Fibers with a raised-index
Suitable overcladding material may be cores, doped with alkoxides such as
prepared by sol-gel and powder forming Ge(OC 2 H 5 ) 4 , have not yielded fiber with
techniques (see Chap. 2 of this volume). In losses comparable to that produced by va-
one instance, a chemical precursor, typi- por technique since the germanium dioxide
cally a silicon alkoxide such as Si(OC 2 H 5 ) 4 , either dissolves in the liquor or precipitates
is reacted with water in the presence of in some crystallized form. The usual prod-
ethanol and an acid catalyst. The sol is cast uct after consolidation contains pores and
into cylindrical molds and polycondensa- its index is raised only marginally, suggest-
tion of the resulting silanol groups pro- ing that any germanium present in the gel
duces a filamentary siloxane gel network. is lost in firing.
The gel body is dried and consolidated to The alkoxide route has achieved its best
form silica glass as films or bulk bodies. success in fabricating fibers with a silica
Alternatively, commercial colloidal pow- core and lowered index cladding (Shibata
ders obtained from flame hydrolysis, com- et al., 1987). Hydrolysis and polycondensa-
monly known as "fumed silica", are formed tion of Si(OC 2 H 5 ) 3 F lowers the index by
into bodies by mechanical compaction incorporating fluorine. The sol is cast,
(Dorn et al, 1987), centrifugation (Buch- gelled and dried to yield a porous silica
mann et al., 1988), or casting/gelation (Shi- body with surface area of 200-650 m2/g-
bata et al., 1986). In this last approach, the Such high surface area allows consolida-
silica particles (generally 0.05-0.5 jim) are tion at low temperatures in a fluorine con-
dispersed in water to form a sol. Control of taining atmosphere. The result is a down-
pH or addition of surface active agents is doped tube (A = - 0.62%) which is col-
used to promote electrostatic or steric sta- lapsed with a stream of oxygen flowing
bilization to inhibit interparticle attractive down the center. This removes the fluorine
forces which cause agglomeration. The dis- from the inner tube wall and produces a
persed colloid containing up to 60wt.% core region with higher refractive index
silica is cast after the stabilizing forces are than the fluorine doped cladding. Losses as
dissipated. Gelation by van der Waals at- low as 0.4 dB/km have been reported for
tractive forces soon follows to produce a such fiber.
semirigid body. After drying, the porous
silica body can be sintered to glass much
15.5.1.2 Colloidal Sol-Gel Processing
like the soot boules formed in the OVD
and VAD processes. The colloidal approach has achieved
Drying of the gel body is accompanied more success in producing large bodies for
by large stresses due to shrinkage and cap- overcladding. The starting material is com-
illary forces which generally cause the mercial fumed silica such as Aerosil OX-50
body to fracture. To date, alkoxide derived (Degussa A.G., Frankfurt, FRG). This is
bodies as large as overcladding tubes have distinguished from other colloidal silicas
not been successfully fabricated using this by its comparatively large size (mean parti-
772 15 Materials Technology of Optical Fibers

TEOS
"Fumed" silica (C2H5O)4Si SiCl,

Gel granulate/consolidate

Synthetic sand
Gel tube

Particle feed to
1Dry 1 Plasma torch

1 iI
Preform
assembly
Core
rod
Preform c: - •• •* -
overclad
MCVD core rod
Dehydrate/, Draw Draw
consolidate

Fiber Fiber

Figure 15-17. A hybrid sol gel strategy in which gel is cast into tubes and used to overclad a core rod.
Alternatively gel is granulated then fusion-sprayed on a preform to accomplish overcladding.

cle size 40 nm). It is produced by flame Purification from transition metals may
hydrolysis and is similar to "soot" pro- be enhanced by use of a low oxygen partial
duced by OVD and VAD. pressure atmosphere, as indicated by the
The larger particles result in gel bodies reaction
of lower density and larger pore size. Thus,
Fe 2 O 3 + 2Cl 2 -> 2FeCl 2 + 3/2O 2 (15-11)
drying stress is reduced since the capillary
forces are decreased. Furthermore, lower By firing in an atmosphere protected from
density enhances permeation of the porous air intrusion, oxygen partial pressures can
silica body by reactive gasses such as Cl 2 . be in the range of 10 ~6 atm. Thus, at tem-
Consolidation in a chlorine containing at- peratures between 600 and 1000°C, iron
mosphere inside a non-contaminating sil- and other impurities are effectively removed
ica muffle allows removal of impurities (MacChesney et al, 1987 b; Clasen, 1988).
such as OH~, transition metal and alkali This was demonstrated by intentionally
ions introduced during processing as well contaminating a gel body with 1 wt.% he-
as those initially present. Recall that this matite. After a two step dehydration/con-
situation is just the reverse of that encoun- solidation treatment, the residual iron con-
tered in the earlier Double Crucible pro- tent was only 40 ppb.
cess, which failed because very pure start- The process of overcladding with gel-
ing materials were contaminated during derived material may be accomplished us-
processing. ing two strategies, as diagrammed in Fig.
15.6 Minimizing Defects 773

15-17. On the left, in the "rod-in-tube" pro- 15.6 Minimizing Defects


cess, an overcladding tube is formed from
gel and then consolidated directly onto a It might appear at this point that the
core rod (MacChesney et al, 1987 a). Tubes fabrication of telecommunication fibers is
for the rod-in-tube process are formed by well controlled and understood and that
dispersion, milling, casting and gelation of the only remaining goal is to make optical
colloidal silica. After removal from the fiber cheaper. This is not so. As processing
mold and air drying, they are placed over technology has improved, more stringent
a core rod and the assembly is dehydrated, reliability and performance requirements
consolidated and drawn into fiber. A satis- demand further improvements in process-
factory interface, free of bubbles and other ing. To wring out the last few hundredths
defects, must be obtained between the core of a dB/km of loss, to minimize disper-
rod and the gel-derived overcladding tube. sion in the 1.3 and 1.55 jim communica-
By proper cleaning of the core rod and tions windows, to achieve theoretical fiber
under appropriate consolidation condi- strength and to protect the fiber from envi-
tions, the loss of the eventual fiber can be ronmental effects such as radiation and ex-
as low as that of the original core rod. On posure to hydrogen and moisture, the
the right, instead of casting a tube, the wet nature of silica and the effects of processing
gel is granulated into particles which are parameters must be understood.
fed through an oxygen plasma torch to de- Both moisture and molecular hydrogen
posit glass droplets onto the core rod diffuse rapidly through the polymer coat-
(Fleming, 1987). Since these particles are ing which protects the fiber from abrasion.
100 jim in diameter, they deposit on the Moisture attacks the fiber surface and low-
rod by impaction, rather than by weak ers the strength by static fatigue (Kurkjian
thermophoretic forces. Deposition effi- etal, 1989) while hydrogen and ionizing
ciency is thus quite high. radiation produce defect centers which in-
Although, commercial development of crease the optical loss. Fig. 15-18 (Itoh
sol-gel or powder methods for making etal., 1986) shows the effect of hydrogen
fiber has not yet appeared, the necessary and radiation on GeO 2 -P2O 5 -SiO 2 core
conditions for the technology have been and GeO 2 -SiO 2 core fiber. Gamma radia-
demonstrated. tion causes an increase in loss across the

GeO 2 -P 2 O 5 Ge0 2 -Si0 2


100

10
\
V
Figure 15-18. Effect of hy-
1.0 Initial Initial "*^-~ / drogen and radiation on
• - - - ^-Radiation • - - - ^-Radiation (a) GeO 2 -P 2 O 5 -SiO 2 and
—— H2 diffusion — H2 diffusion
200°C Heating 200°C Heating (b) GeO 2 -SiO 2 core fiber,
0.1 I I I _| I I | from Itoh et al, (1986).
0.8 1.0 1.2 U 1.6 0.8 1.0 1.2 U 1.6
Wavelength (|jm) Wavelength (JJP
774 15 Materials Technology of Optical Fibers

spectrum by introducing defects in the sil- fiber (Miller and Chynoweth, 1979). In ad-
ica network. H 2 incorporated interstitially dition, sensors (Giallorenzi et al., 1982);
introduces several distinct peaks between Culshaw, 1984; Arditty et al., 1989; Scheggi,
1.0-1.2 jim while defects caused by the re- 1987), may be fabricated by using optical
action of hydrogen with GeO 2 species re- fibers to carry light signals to and from an
sults in broadband loss. At temperatures active "optrode". In such an extrinsic sen-
above 200 °C, H 2 reacts with the silica net- sor, the fiber merely transmits the signal to
work to form OH ~~ groups which increase and from the sensing device. Active fiber
loss at 1.38 jim. devices may be fashioned into intrinsic sen-
Removal of P 2 O 5 , once commonly used sors which exploit the active properties of
as a processing aid, alleviates some of the either the glass or special dopants added to
degradation caused by radiation and H 2 , the fiber. Intrinsic sensors use the optical
but the presence of GeO 2 , the principal fiber itself to interact with the environment
core dopant, still contributes to fiber loss. and modulate an optical signal. Fiber
It is thus essential that H 2 be prevented lasers and amplifiers (Urquhart, 1988),
from penetrating the fiber. Since the poly- may also be fabricated if rare earth ions are
mer coating is not an effective diffusion added to the fiber core. Such active fiber
barrier, additional hermetic coatings have devices take advantage of several proper-
been developed. These are applied by ties unique to optical fibers such as long
chemical vapor deposition to the virgin interaction length, small size, high light in-
fiber surface during draw and before appli- tensity and an optical as opposed to elec-
cation of the polymer coating. Thin films tronic carrier.
(50-100 nm) of aluminum, SiC, SiO2 and
TiO 2 have been used but amorphous car-
15.7.1 Optical Fiber Sensors
bon coatings (Huff et al., 1988) appear the
most satisfactory. These compact and pin- Fiber sensors carry an optical signal
hole free films result in negligible rates of which is constant in some property such as
H 2 permeation and dramatic reduction in intensity, polarization or phase. Perturba-
strength degradation by both static and tion of the fiber environment is detected as
dynamic fatigue (Kranz et al., 1988). a variation in this property. Light intensity
is the simplest property to modulate and
detect. Extrinsic sensors can measure
15,7 Active and Passive Fiber acoustical fields using a Fabry-Perot cav-
Devices ity at the fiber tip, strain using microbend-
ing induced by placing the fiber between
In the development of optical fiber for corrugated plates, environment by incor-
communications described above, success porating fiber in a structural unit, or chem-
was measured by how well the glass istry using chemically active materials
medium did not interact with the transmit- placed at the fiber end or as a coating.
ted light or the surroundings. However, it Intrinsic sensors have been fabricated by
is possible to intentionally induce interac- measuring optical absorption of fibers
tions for specific purposes. Passive fiber doped with neodymium or erbium. These
devices such as modulators, polarizers, iso- ions have a number of absorption bands
lators and couplers may be made from ei- and since the thermal population of the
ther standard or specially prepared optical ground state of these ions changes with
15.7 Active and Passive Fiber Devices 775

temperature, changes in the absorption environments and in biomedical applica-


spectra can be used to accurately monitor tions. Although there have been many lab-
temperature (Snitzer et al., 1983) over hun- oratory demonstrations, widespread appli-
dreds of degrees. cation has been inhibited mainly by
Phase modulation may be detected with thermal stability problems and cost.
the greatest sensitivity by means of a fiber
interferometer (Dandrige and Kersey,
15.7.2 Optical Fiber Lasers and Amplifiers
1987). Fiber gyroscopes, for example, make
use of this detection scheme since interfer- Optical lasers and amplifiers (Urquhart,
ence between counter-propagating beams 1988), may be created by using a more so-
within a loop of fiber allows detection of phisticated perturbation of the light car-
less than 10 ~ 4 rad. due to the different dis- ried in an optical fiber (see Chap. 12 of this
tances that light propagates in the two volume). If the core of a fiber is doped with
arms. optically active elements such as rare earth
Intrinsic sensors which exploit various ions, it may act as a lasing medium in addi-
physical phenomena such as the Faraday, tion to guiding light. Pump light coupled
electro-optic and photo-elastic effects may into the fiber core excites the active ions in
be used to measure stress and acoustic, the glass and causes a population inversion
magnetic or electric fields. These phenom- between their ground state and some upper
ena may also be used to induce changes in electronic energy level as shown in Fig.
polarization for use as photonic devices. 15-19. The radiative transition back to the
Interaction of the fiber with the field to be ground state emits a photon and may be
measured may be enhanced further by ap- either spontaneous or stimulated. Stimu-
plying special active coatings to the fiber. lated emission occurs when a signal pho-
For example, an acoustic sensor may use ton at the lasing wavelength interacts with
a piezoelectric coating to alter the phase an ion in an excited state and promotes
of the propagating light. These examples
illustrate the vast number of schemes
which may be used to form fiber optic sen-
sors and the field remains fertile for materi-
als solutions.
The field of optical fiber sensors has vast
potential but is beset by practical prob-
lems. Owing to the long interaction length
and high light intensity, optical fibers are 'VPump

extremely sensitive, not only to the prop-


erty to be measured but to environmental
influences as well. These limitations must
be overcome by advances in materials and Transmission Er-doped Transmission
fiber fiber amplifier fiber
clever detection schemes. Currently, opti- vv w

X Signal = 1.53-1.55 Mm Splice X Splice


cal fiber sensors have only been used in
areas which exploit their small size, immu- jm =1.48 |jm

nity to electromagnetic interference and Figure 15-19. Energy level schematic of Er3 + ion and
potentially remote nature. Thus, they have configuration of optical amplifier in which pump-
been used for high electric fields, corrosive light is coupled to Er3 + containing fiber.
776 15 Materials Technology of Optical Fibers

de-excitation. This creates a second pho- occurs with even small additions of rare
ton in phase with the first. earths to silica, it is beneficial to have a
A laser may be made by placing semi- homogenizor ion such as Al 3+ present.
transparent mirrors at the fiber ends. This A second technique uses solution-dop-
forms a Fabry-Perot cavity and causes res- ing (Townsend et al., 1987) of a partially
onance at a wavelength which is an inte- sintered soot layer deposited in the MCVD
gral fraction of the cavity length. The ad- substrate tube. The tube is soaked in a so-
vantages of using a rare earth glass laser in lution containing the desired ions, dried
fiber form are the long interaction length and dehydrated in an atmosphere contain-
between pump and active species, high ing O 2 , He and perhaps Cl 2 . After sinter-
light intensity, the availability of diode ing, the tube is collapsed and drawn into
laser pumps, and, for lightwave communi- fiber. Alternatively, the solution technique
cations applications, the compatibility can be used to treat a soot-form produced
with standard optical fiber. by VAD (Gozen et al, 1988). Here also, a
An optical amplifier may be made using soot cylinder is soaked in an aqueous solu-
the device shown in the lower half of Fig. tion of rare earth ion, dried and dehy-
15-19. If the optical signal (1.53 jam) is in an drated in an atmospheric containing
emission band of the active ions, the signal SOC12 or Cl 2 . After sintering at about
will stimulate depopulation of the excited 1500 °C, the preform is overclad and drawn
states, creating photons in phase with the to fiber. In place of a solution, the soot-
incident signal, thus amplifying the optical form can be "soaked" in an atmosphere
signal. Pump light is introduced through a containing rare earth chloride species
directional coupler, so it is advantageous if volatilized by a furnace temperature in the
the geometry of the active fiber matches vicinity of 1000 °C.
that of the transmitting fiber. Fiber ampli- Efforts to optimize the amplifiers con-
fiers promise superior performance over centrate on fiber structure and the core
semiconductor amplifiers because of low composition. Amplifier efficiency seem-
noise, high bandwidth, high gain and fiber ingly would be improved by concentrating
compatibility. the rare earth dopants in the core center
where the optical intensity is highest. Vari-
ations in the host glass can alter the popu-
15.7.2.1 Fabrication of Rare-Earth Doped
lation of various energy levels, in particular
Optical Fiber
to diminish excited state absorption. This
Rare earth doped fibers can be fabri- occurs if photons produced as stimulated
cated by several techniques. In the MCVD emission from excited rare earth ions are
case (Poole et al., 1985), a volatile chloride subsequently reabsorbed by an excited ion,
vapor of the desired ion (generally Er 3 + or populating energy levels above the upper
Nd 3 + ) is generated by heating a chamber lasing level. This effect decreases the
contained within the substrate tube. The efficiency of 1.53 |im Er 3 + amplification
vapor is carried into the reaction zone and destroys 1.3 jim Nd 3 + amplification.
along with SiCl4, GeCl 4 , A12C16 and O 2 Among the alternate hosts being investi-
used to produce the core deposit. Rare gated are those of fluorozirconate glasses.
earth ion concentrations on the order of
100's to 1000's ppm can be achieved in this
manner. However, since phase separation
15.8 Fluoride Glasses for Fibers 777

15.8 Fluoride Glasses for Fibers


Interest in fluoride glass fibers began
over a decade ago because they are pre-
dicted to have extremely low loss (see
Chap. 8 of this volume). Since the loss of
silica fibers is ultimately limited by
Rayleigh scattering which decreases as
A~4, improvement can be achieved by us-
ing a material transparent further into the 10
infrared. In addition, it has been shown 1.0 10
Wavelength (|jm)
that the scattering coefficient of a number
of fluoride glasses should be lower than Figure 15-20. Predicted minimum loss vs. wave-
that of silica. Lines (1988), describes the length for halide fibers compared to silica.
theoretical basis which allows prediction of
the wavelength of minimum loss as well as
estimation of its lower limit. Predictions of the task in removing impurities, especially
minimum loss versus wavelength for a oxygen, is momentous. Sublimation tech-
number of fluoride glasses as contrasted to niques and reactive gas processing are of
silica is shown by Fig. 15-20. some use, but Zr oxides are persistent and
Initial work concentrated on BeF2 result in high scattering losses relative to
glasses, but more recent effort has centered the potentially low values predicted.
on ZrF4-based glasses (Poulain et al., In addition to the difficulties of fabricat-
1977). The most common of these are so- ing the glass, preparation of a long length
called ZBLAN glasses, which have typical of fiber is beset by durability problems. The
composition: 50(mol%) ZrF 4 , 20BaF 2 , material must be protected from the atmo-
4 LaF 3 , 3 A1F3 and 23 NaF. Zirconium sphere during melting, casting and draw-
concentration can vary between 50-58%, ing. Various innovative means have been
the alkali can be eliminated, other rare devised to do this. By the standard method,
earth may be substituted for lanthanum, the cladding melt is poured into a cylindri-
and constituents such as InF 3 and PbF 2 cal mold and the periphery allowed to so-
can be added. lidify. The center is drained and the core
Although estimates of lower loss limits melt is poured to replace it. Crystallization
range from 10 " 2 to 10" 3 dB/km, the low- caused by moisture at the core/clad inter-
est loss achieved to date is just below 1 dB/ face is suppressed since the material re-
km, but only on a length of several tens of mains above the crystallization tempera-
meters. Significant progress toward lower ture.
loss has not been achieved during the past A reactive atmosphere is frequently used
five years. The problem is mainly one of to suppress crystallization and prevent
purification and the tendency for crystal- contamination. One technique (Nakai
lites to form during processing. Crystalliza- et al., 1986) uses a carbon double crucible
tion occurs because fluoride glasses, with in an NF 3 atmosphere. The NF 3 is bubbled
the exception of BeF2, are not very stable through core and cladding melts in the
and thus require rapid cooling rates to in- crucible at 725 °C for purification. The
hibit formation of crystallites. In addition, temperature is lowered to 375 °C and fiber
778 15 Materials Technology of Optical Fibers

is drawn from concentric orifices at 1 0 - metic coatings. Meanwhile, investigations


30 mm/min to obtain long length. were undertaken to produce less expensive
In spite of these and other innovative fiber using sol-gel techniques and new
processing procedures, the comparative glasses were explored to yield enhanced
failure of fluoride glasses to achieve perfor- performance. Currently, there are major ef-
mance equivalent to that of silica has led to forts directed at both active and passive
renewed interest in other low intrinsic scat- fiber devices.
tering oxide glasses. Sodium alumino-sili- One fact emerges from this work: vit-
cate has long been known (Van Uitert reous silica has exceptional suitability for
et al., 1973) to have substantially lower optical waveguides. Its thermal expansion,
scattering losses than silica, but its prepa- high intrinsic strength, low absorption and
ration as low loss fiber has not been suc- scattering losses in the visible and infrared
cessful. In this instance, the stability of make silica a material as ideally suited to
NaCl relative to Na 2 O prevents use of photonics as its parent, silicon, is to elec-
chlorine to purify and dehydrate the glass. tronics. By making use of SiCl4 developed
Recently (Lines et al., 1989), calcium alu- by the electronics industry, vapor phase
minate glasses have been shown to have processing has yielded ultimately pure ma-
low scattering loss (0.04 dB/km compared terials with impurity levels in the range of
to 0.16 dB/km for SiO2). Since the mini- parts per billion compared to the parts per
mum loss is near 1.55 j^m rather than fur- million achieved for electronic applica-
ther in the infrared, this material is thus tions. Simple and efficient vapor deposi-
compatible with existing communications tion techniques yield not only the requisite
systems. Processing of these oxide glasses purity and optical quality but also the
appears much easier than it is for the fluo- means for making precisely controlled
rides. However, to date there has been little waveguide structures.
serious work to develop fibers exhibiting
these desirable properties.
15.10 References
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