1.

0 Technical Details :

 No of vents : 6Nos.

 Clear width of opening : 4500mm

 Clear height of opening : 10000mm

 Sill level : EL M

 FRL : EL M

 Max. Upsurge level : EL M

 Centre line of top seal : EL M

 Top of pier : EL M

 Top of track : EL M

 Design head : 90.0M

 C/C of side Seals : 4650mm

 C/C of tracks : 5400mm

 Height of Sill level to top seal C/L : 10230mm

 Skin Plate & side seals : On U/S side.

 Type of gate : Vertical lift roller gate

 Designed : As per IS 4622 - 2003.

 Seals : Teflon cladded bulb seals with double stem for

sides & top and wedge type seals for bottom

 Operation : Operated under unbalanced head condition with

help of rope drum hoist.

 Speed : 0.700M/min

 Lift : 10.00M
2.0 Materials :

S.No. Components Material Specification

All structural members such as

skin plate, Horizontal girders,

IS 2062 – 2006
1 Vertical stiffeners, End box, Seal Structural Steel
Grade E350 - B
base, Sill beam, Anchors, Roller

track base etc.,

2 Wheels Carbon Cast steel IS 2070 Grade

AISI 420 / 20Cr13

3 Wheel Pin Stainless steel
IS 1570 Part V

AISI 420 / 30Cr13

4 Track plate Stainless steel
IS 1570 Part V

Rubber + Teflon
5 Seals IS 11855
cladded

AISI 304 / 04Cr8 Ni10

6 Seal seats Stainless steel
IS 1570 part V

Standard make
7 Bearings Antifriction
SKF/NTN/NSK/ZKL

8 Bushes Self lubricating bronze bush

3.0 Permissible stresses :

I. Gate Leaf & Embedded Parts – As per IS 4622 - Wet and Inaccessible condition

1. Structural steel – IS 2062 – 2006 Grade E 350-B

Stresses in kg/cm2

S.No Type of stresses Factor Thk < 20mm Thk 20 – 40mm

YP :3569kg/cm2 YP : 3365kg/cm2

UTS:4996kg/cm2 UTS:4996kg/cm2

1 Direct compression and 0.40YP 1428 1346

compression in bending

2 Direct tension and tension 0.40YP 1428 1346

in bending

3 Shear Stress 0.30YP 1071 1010

4 Combined stress 0.50YP 1785 1683

5 Bearing stress 0.45YP 1606 1514

4.0 Design of Gate leaf:

C/C of side Seals : 4650mm

C/C of tracks : 5400mm

Design head : 90.0M

Sill to top seal centre : 10230mm

 Load on the gate = 1 X 4.65 X 10.23X (90 – 10.23/ 2) = 4037000t

It is proposed to design the gate in 2 elements

S.No Element Element Size Head in M Thrust in t

1 1st 4.65 X 1.959 90.0 810.9

2 2nd 4.65 X2.000 88.041 809.48

3 3rd 4.65 X2.044 86.041 808.072

4 4th 4.65X2.087 83.997 805.030

5 5th 4.65X2.140 81.91 804.440

5.1 Design of Bottom element :

C/C of seals = 3.45M

RA = 406.0t

RB = 405.0t

Design of Horizontal girder ‘A’ :

The loads on the horizontal girder is 406000kg

RA = RB = 203000kg

BM = (W /8) (2L – l) = (406000 / 8) (2 X 540 – 465) = 31211250kgcms.

It is proposed to provide skin plate out of 32mm plate. After allowing corrosion allowance
of 1.5mm the effective thickness is 30.5mm.

The co-acting width of skin plate is given by 2VB.

L = 540cm B1 = 98.4 / 2 = 49.2cm B2 = 48.5cm

L / B1 = 540 / 49.2 = 11.0 V1 = 0.96

L / B2 = 540 / 48.5 = 11.0 V2 = 0.84

Co-acting width = 0.96 X 49.2 + 0.84 X 48.5 = 88.0cm

But as per IS 800 – 1984 cl : 3.5.2.1 the Max. co-acting width of skin plate is 20t to
the innermost face of the stiffening.

Co-acting width = 40t + B = 40 X 3.05 + 30 = 155cm

Sectional proposed is as follows :

Area = 796.0cm2

IXX = 2080823cm4

Z1 = 40599cm3
 Z2 = 43167cm3

Z3 = 27746cm3

i) Bending stress on U/S of skin plate =769kg/ cm2 < 1346kg/cm2

ii)Bending stress on D/S of skin plate =724.0kg/ cm2 < 1346kg/cm2

iii)Bending stress on D/S of flange =1126.0kg/cm2 < 1346kg/cm2

iv) Shear stress = 707.0kg/cm2 < 1010kg/cm2

Check for deflection :

Permissible deflection = L / 800 = 540 / 800 = 0.675cms> 0.2219

8.0 Design of Roller, Bearing and Axle :

Roller load considered = 203.0t

A. Design of Roller :

Max Roller load FRL = 203.0t

Material : Carbon Cast Steel 2707 Grade 2

Permissible stress = 1.4 x 690 X 10.2 / 1000 = 9.852t/cm2

Proposed 700 X 250mm tread width roller.

C = 0.418 (203X 2047) / (35 X 24) = 9.3 cm2 < 9.852t/cm2

B. Design of Bearings :

Max. Roller load = 203000kg

 Min Bearing Static capacity required = 203000 X 1.5 X 9.81= 2987145N

Proposed Spherical Roller Bearing 23248CC/W33 : ID = 240, OD = 440, Thk =

160 with pressed steel cage having Static capacity = 4300KN

C. Design of Roller Axle :

Material proposed Stainless steel : 20Cr13 IS:1570 part-V

Yp = 490MPa UTS = 690MPa

Permissible stress : Bending = 2000kg/cm2

Shear = 1500kg/cm2
203000kg

A B
7.5 16 7.5
RA = RB = 101500kg 31.0

BM = (203000 / 8) (2 X 31 – 7.5) = 1382938kgcm

Proposed 240 at bearing and 190 at end box.

ZXX =1357cm3

Area = 284cm2

Bending stress = 1382938/ 1357 = 1019.0kg/cm2 < 2000kg/cm2

Shear stress = 101500 / 284 = 358.0kg/cm2 < 1500kg/cm2

8.0 Hoist capacity calculations:

Gate is Proposed to be operated under unbalanced condition. At the same time

gate shall be checked for self closing.

1. Weight of Gate : 75000 kg

2. Roller friction on the gate
 F = (P / R) (fa X r + f r )

Where P = water thrust = 4037000kg

R = Radius of wheel = 35cms

fa = Fixed friction co-efficient for antifriction bearings = 0.015

r = Mean radius of bearing : 17.0cm

(Bearing ID 240, OD 440 and 160 thk.)

f r=0.1

F = (4037000 / 35) (0.015 X 17.0 + 0.1) = 40947kgs

3. Seal friction
a) Side seal friction = 2 X  b h l

Where  = 0.2 – Tefflon claded seals

b = 4.4cm : Effective width of seal.

h = (90 – 10.23 / 2) = 84.885M=8.5kg/cm2:Head at the center of seal

l = 1023cm

FS1 = 2 X 0.2 X 4.4 X 8.5 X 1023 = 15304kg

b) Top seal friction =  b h l

= 1 X 0.2 X 4.4 X 7.98 X 465 = 3265kg

4. Force due to pre-compression of seal 1kg/cm

Force = (2 X 1023 + 465) = 2511kg

Friction due to seal compression =  W = 0.2 X 2511 = 502kg.

5. Guide friction :
 Friction due to side guide (5% of gate weight) = 3750kgs

Hoist Capacity Required :

Weight of gate : 75000.00

Wt. of bottom block and rope : 5000.00

Frictions : 63768

Total 143768

Add 20% reserve capacity 28754

172517.00

However it is proposed to provide 180 rope drum hoist for operation of the same

ROLLER SIZE :- Dia700x 250 (Is 2707-Cast Steel)

Bearing - 23248CC/W33 (SKF)

Horizontal Girder Wt- 22.0Mt

Skin Plat - 15.0Mt
Roller Wt - 16.0Mt
End Box - 13.0Mt
Stiffners - 7.0Mt
Total -73.0Mt
Material :- IS 2062 E350