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temperature of Fluid deg C 40

Value of K at above temp. 1.295 CO2


Upstream pressure Kgcm2g 4 1st stg pressure
Critical Pressure Kg/cm2g 1.73

Flow rate of Air through Hole


Dia meter of Hole mm 1
Area 1.22E-03
Mol. Wt. 44
Temperature deg C 40
Upstream Pressure Kg/cm2g 4
psia 74
Deg Rankine 564
Z 1
K 1.295
C 346.51
Kd 0.975
Flowrate Kg/hr 19 0.448663 1660.054 149404.9
NM3/Hr 14 1.34599
Flowrate of Steam 161518.8

Dia meter of Hole mm 1


Area sq inch 0.00122
Mol. Wt. 18
Temperature deg C 200
Upstream Pressure Kg/cm2g 29
psia 427
Deg Rankine 852
Z 1
K 1.4
C 356
Kd 0.7
Flowrate Kg/hr 41

Flowrate of Secondary Reformer Leakage Hydrogen

Dia meter of Hole mm 6


Area 0.044 0.049465
Mol. Wt. 15.2
Temperature deg C 700
Upstream Pressure Kg/cm2g 25
psia 383
Deg Rankine 1752
Z 1.05
K 1.3
C 347
Kd 0.8
Flowrate Kg/hr 931
Flammability Curve for Mixture

S/Ref I/L Air Col I/L Combined stream


Composition of the Gas Stream -1 Stream - 2 NM3/Hr
Hydrogen 34.3 82.95
Methane 4.7 11.37
CO 4.4 10.64
CO2 8.8 21.28
Nitrogen 0.3 79.01 12642.33
Steam 47.5 114.87
Oxygen 0 20.95 3352.00
Sum 100 99.96 16235.44

Mass Flow rate ( NM3/hr) 241.8 16,000

Flammable
Inerts
Oxygen
Total

Relative Composition of Flammable gases without air


Qty. in Mixture Relative
Kmol/Hr %
Hydrogen 3.701 79.032258065
Methane 0.507 10.829493088
CO 0.475 10.138248848
4.683 100

Explosive Limits Lower Higher Lower


Hydrogen 4 74 4.5
Methane 5 15 5.5
CO 12.5 74 15.5

Lower Explosive Limit in Air 4.40

Upper Explosive Limit in Air 51.9

Lower Explosive Limit in O2 4.95

Lower Explosive Limit in O2 88.6

minimum oxygen vol% 12.5 min. flammable 6


5 4.3
6 13.75
9.8 6.1
Combined stream
% Vol
0.511
0.070
0.066
0.131
77.869
0.708
20.646
100

0.646
78.707
20.646
100

Higher
94
60
94
VOLUMES OF GAS SWEPT

Flow of air NM3/hr 10000


Temperature deg C 135
Pressure Kg/cm2g 28
M3/Hr of air m3/hr 532
No. of passes 14
- per pass m3/hr /pass 38.0
Duration min 20.0
Volume passed 12.7
Volume of one pass
ID mm 65.9
Total length m 112
Volume m3 0.38182
No of times swept 33

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