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Material Submittal : MS/0401/S/0349- 00 Page 1 of 2

PROGRAM NAME CONTRACT NO


MTC - Midfield Terminal Complex AUH.06.10.0401 - MTB - General Contractor
SUBMITTAL TYPE
Material Submittal

MS/0401/S/0349 - 00
Fasteners, For DAS Cross Head Structure (M24 x 260 - Bolt, Nut & Washer) and
(Threaded Rod AM27 x 1000, 8.8 HDG)

From: TAV - CCC - ATC Joint Venture Submission Date: 13 November 2016

To: AECOM Middle East Limited Action Required: Approval

Raised By: Amam Ansari Date on Document: 10 November 2016

Project:

Submittal No: MS/0401/S/0349 Rev: 00

Submittal Type: Material Submittal

Submittal Title: Fasteners, For DAS Cross Head Structure (M24 x 260 - Bolt, Nut & Washer) and (Threaded Rod AM27 x 1000,
8.8 HDG)

Discipline: Structural Specification: 055000 - Metal Fabrications

Location: Floor:

Room Number: Sector:

Manufacture: Hilti & Fastener Point LLC Local Agent Supplier: United Steel Works - UAE





 MS/0401/S/0349 00
Material As Per Material Ref No:
Specification:
Documents List:






Material Alternative:
Material 30 November 2016
Material Required 30 November 2016 Expected_Date:
Date
Credit Ref No:






Estidama Credit:

Material Description:

Design Consultant (KPF) Comments:

Comments:
Refer to the attached submittal information.

Comments By: Signature:


Pinar Hatipoglu

Review Date:
29 December 2016

Electronic Signature

Design Consultant (Landscaping Consultant)


Comments: N/A

Engineer (AECOM) Comments:

Comments:
Contractor to ensure matching bolts, nuts and washers are used in the works and to be used only for locations

1
Material Submittal : MS/0401/S/0349- 00 Page 2 of 2

indicated in the submittal.


Embedment of threaded rod to be as per calculations.

Reviewed By: Signature:


Ross Farquhar

Review Date:
2 January 2017

Electronic Signature

ADAC Comments: N/A

Status Code: 5 - Review Not Required

2
~Q/\C
"''Jlh.LJ ~... ,~~
-.J CIWll Al""°'US CO!OHXf A:COM
MIDFIEl.!.D liERMINAL BUILDING - GENERAL CONTRACli

MATERIAi.!. SUBMITTAL (MS) FORM

Contractor: TCA JV MS No.: MS/0401/S/0349

Contract No. AUH.06. 10.0401 Date: 10/11 /2016

To The Engineer: AECOM Rev.O


Material Description: Fasteners, For DAS Cross Head
Structure
As per Specification Yes ~ No0
M24 x 260 - Bolt, Nut & Washer
Threaded Rod AM27 x 1000, 8.8 HOG
( United Steel ) Alternative Yes D No~
Estidama Credit Yes D NoO
SS No. 16594 Credit Ref. No.
Drawing Ref
8.0.Q. Ref. No. : -

Others : The required Draft warranty as per the contract is


Specification Ref : Section 055000
under preparation and it will be provided to you in due co urse

Attachments: Technical Compliance Sheet, Specification, Drawing, Test Certificate For Bolt Nut & Washer, Test Certificate For Threaded
Rod, Country of Origin, Previous Approval, ISO Certificate & Company Detail And Samples Photo. + 3 Samples Each Set.

MANUFACTUREruSUPPLIER

Company Name: Hilti & Fastener Point LLC Locally Manufactured : Yes ~ No~
Address : China & UAE Other Details
Local A ent : United Steel Works - UAE

Sr. Eng . Manager TCA JV Project Director


Siva Kanagasabai Ali Haydar Ozak
-~ ~ tW\.,tK (JfV c.J-t- Mib~

Submillal relates to Contractor designed secondary steelwork


therefore not reviewed by Arup.

Signature Nam e A: Charitakis / Date 06-Dec-16 Signature Nam e Date

Engineer's Comments:-

Status Code: 0 1 2 3 4 5 6
1. "No Exception Taken" 2. "Exceptions as Noted" 3. "Revise and Resubmit"
4. "Rejected" 5. "Review Not Required" 6. "Issued for Construction"
Engi neer's Signature : Nam e : Date:

Received by Contract o r Nam e : Dat e:

MTC-ACM-PJM-FRM-00407 Rev 02 1 or1


17 September 201 3
Midfield Terminal Building General Contract

Contract No. AUH .06.10.0401.

Employer: Abu Dhabi Airports


\.J')~ ~ ~ ~! ~~

Company PJSC ADAC J DIU !.II : ' , PO 'TS CO ' ,, " " Y

The Engineer: AECOM A:COM

Contractor: TCA-JV Tepe Akfen

DBD
Construction

Material description: Fasteners,{ M24 x 260, Bolt, Nut &


Washer ) And { Threaded Rod AM27 x 1000 8.8 HOG ) For DAS
Cross Head Structure

Manufacturer: Hilti & Fastener Point LLC

Country of Origin: China & UAE

Supplier: United Steel - UAE


TABLE OF CONTENTS

Technical Compliance Sheet Annex 1

Specification Annex 2

Drawing Annex 3

Test Certificate For Bolt, Nut & Wahser Annex 4

Test Certificate For Threaded Rod Annex 5

Country of Origin Annex 6

Previous Approval Annex 7

ISO Certificate & Company Detail Annex 8

Samples Photo Annex 9


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TAV-CCC-ARABTEC JOINT VENTURE

Midfield Terminal Building, Abu Dhabi International Airport


Constru c t i on - Field Purchasing

FM-QMP-1093-006-003-Rev 01 Page 1

Technical Compliance
CONTRACT NUMBER : AUH .06 .10.0401 CONTRACT TITLE : Midfield Terminal Build ing - General Contractor I

DATE : 10/11/2016 DOCUMENT NUMBER: S/0349 I

SUBMITTAL NUMBER: MS/0401/S/0349 MATERIAL SOURCE : Hilti & Fastener Point LLC I China & UAE

PROPOSE MATERIA : Fasteners ,( M24 x 260 , Bolt, Nut & Washer) And (Threaded Rod AM27 ss 16594
x 1000 8.8 HDG) For DAS Cross Head Structure

MAR No.: USW-CH-001 I Rev. No.: O I Discipline: Structure


Sr. Reference Specification Requirements Proposed Material Specification Complied Comments
No. Specification Yes or
I Drawing No. No

A. Warranty:
1. All materials, assemblies, components, parts , and
workmanship shall be guaranteed against defect, damage,
Section or non-conformity for a period of one year. The required draft warranty as per the contract
055000 2. During the warranty period the manufacturer shall make is under preparation and will be provided to you Yes
Item 1.10 all necessary repairs or replacement to achieve conformity in due course
to the requirements of the Contract Documents.
3. Warranty Period: See Division 01 Section "Warranties" for
commencement date of warranty period

Fasteners: Yes Please refer to the


Section Fasteners,( M24 x 260, Bo lt, Nut & Washer ) And (
Steel Bo lts and Nuts: Regul ar hexagon- head bolt, ASTM attached Test
055000 Threaded Rod A M27 x 1000 8.8 HOG) For DAS
A3 25M , Type3 , with hex nuts, ASTM A53 6M, Class 8S3 and Certificate - Annex 4
Item 2.4-B Cross Head Structure
where indicated, flat washer &5
.....___

odD
TAV-CCC-ARABTEC JuiNT VENTURE

Midfield Terminal Building, Abu Dhabi International Airport


Construction - - Field Purchasing

FM-QMP-1093-006-003-Rev 01 Page 2

Technical Comoliance
Fastening to In-place construction. Provide anchorage devices and
Please refer to
Section fasteners where metal fabrications are required to be fastened to Fasteners,( M24 x 260, Bolt, Nut & Washer) And (
yes Attached test
055000 in-place construction . Provide threaded fasteners for use with Threaded Rod AM27 x I 000 8.8 HOG ) For DAS
certificate in Annex 4
Item 3.1.0 concrete and masonry inserts, toggle bolts, through bolts, lag Cross Head Structure
&5
screws, wood screws and other connectors

Prepared By: Khaled Ghoneim


Checked By : Khalil Ibrahim p~oved By: ~
ola . , I Pa~
d
-==r==-
~
-·····
Signature .- Signature: (]
Signatu h

Date: -_,, . ;(.


Date: \ () - ytXJ J ·- 16 Date: f O/ I! I II
We certify ·that all the requirements of the specifications for the proposed material have been compared and deviations from the specifications have been identified and
recorded.

I

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Abu Dhabi Airports Company PJSC Specification, Section 055000

B. Mill (As-Fabricated) Finish: AA-M10 (Mechanical Finish: as fabricated, unspecified).

3 - EXECUTION

3.1 INSTALLATION, GENERAL


A. Cutting, Fitting, and Placement: Perform cutting, drilling, and fitting required for installing
metal fabrications . Set metal fabrications accurately in location, alignment, and elevation;
with edges and surfaces level, plumb, true, and free of rack; and measured from established
lines and levels.
1. Refer to Division 05 Section "Structural Steel Framing" for limitations on sizes and
locations of site-drilled holes in structural steel.
B. Fit exposed connections accurately together to form hairline joints. Weld connections that
are not to be left as exposed joints but cannot be shop welded because of shipping size
limitations. Do not weld, cut, or abrade surfaces of exterior units that have been hot-dip
galvanized after fabrication and are for bolted or screwed field connections.
C. Field Welding: Comply with the following requirements:
I. Use materials and methods that minimize distmtion and develop strength and
conosion resistance of base metals.
2. Obtain fusion without undercut or overlap.
3. Remove welding flux immediately.
4. At exposed connections, finish exposed welds and surfaces smooth and blended so no
roughness shows after finishing and contour of welded surface matches that of
adjacent surface.
D. Fastening to In-Place Construction: Provide anchorage devices and fasteners where metal
fabrications are required to be fastened to in-place construction. Provide threaded fasteners
for use with concrete and masomy inserts, toggle bolts, through bolts, lag screy.rs, wood
screws, and other connectors.
E. Provide tempormy bracing or anchors in formwork for items that are to be built into
concrete, masomy, or similar constmction.
F. CmTosion Protection: Coat concealed surfaces of aluminum that will come into contact
with grout, concrete, masomy, wood, or dissimilar metals with the following:
1. Exh·uded Aluminum: Two coats of clear lacquer.

3.2 INSTALLING STEEL FRAMING AND SUPPORTS


A. General: Install framing and supports to comply with requirements of items being
supported, including manufacturers' written insh·uctions and requirements indicated on Shop
Drawings.
B. For framing and supports located above ceilings, coordinate framing and supports with
locations of ducts and other above-ceiling devices and equipment. ModifY fi·aming and
supports, and provide supplemental framing and bracing, so as to not interfere with above-
ceiling devices and equipment, while providing required support to components supported
by fi·aming.
C. For framing and supports for overhead coiling doors and shutters, overhead coiling fire
curtains and smoke containment curtains, and side-folding grilles, install headers level with
finished floor to within plus or minus 1.6-mm tolerance over the length of opening. Install
anchorage devices in accordance with templates and setting drawings showing locations of
anchorage devices and similar items.

Contract: Midfield Terminal Building- General Contractor, AUH.06.1 0.0401 Page 21 of 23


Construction Document: Volume 3 of 4 July 2012
Abu Dhabi Airports Company PJSC Specification, Section 055000

G. Slotted Channel Framing: Cold-formed metal box channels (struts) complying with
MFMA-4.
1. Size of Channels: Approximately 40 by 40 mm.
2. Material: Galvanized steel, ASTM A 653/A 653M, with Z275 coating; thickness as
required to comply with performance requirements but not less than 2.8-mm nominal
thickness.
3. Where slotted channel framing is cast into concrete, fabricate with manufacturer's
standard anchors for casting into concrete.
4. Provide with manufacturer's standard accessories including galvanized spring-nut
fasteners, fittings, spacers and other accessories as required for complete installation.
5. Provide as may be detennined by Contractor to provide concealed framing to comply
with perfmmance requirements, and elsewhere as indicated on Drawings.
H. Cast Iron: Either gray iron, ASTM A 48/A 48M, or malleable iron, ASTM A 47/A 47M.

2.3 NONFERROUS METALS


A. Aluminum Exh·usions: ASTM B 221M, Alloy 6063-T6.

2.4 FASTENERS
A. General: Unless othenvise specified, provide Type 316 stainless-steel fasteners for exterior
use and zinc-plated fasteners with coating complying with ASTM B 633 or
ASTM F 1941M, Class Fe/Zn 5, at exterior walls. Select fasteners for type, grade, and class
required to comply with performance requirements .
1. Provide stainless-steel fasteners for fastening aluminum.
2. Provide stainless-steel fasteners for fastening stainless steel.
B. Steel Bolts and Nuts: Regular hexagon-head bolts, ASTM A 325M, Type 3; with hex nuts,
ASTM A 563M, Class 8S3; and, where indicated, flat washers.
C. Stainless-Steel Bolts and Nuts: Regular hexagon-head annealed stainless-steel bolts,
ASTM F 738M; with hex nuts, ASTM F 836M; and, where indicated, flat washers; Alloy
Group A I for interior use; Group A4 for exterior use.
D. Anchor Bolts: ASTM F 1554, Grade 36, of dimensions indicated; with nuts, ASTM A 563;
and, where indicated, flat washers.
1. Hot-dip galvanize or provide mechanically deposited, zinc coating where item being
fastened is indicated to be galvanized.
E. Eyebolts: ASTM A 489.
F. Machine Screws: ASME B18.6.7M.
G. Lag Screws: ASME BI8.2.3.8M.
H. Wood Screws: Flat head, ASME Bl8.6 .1.
I. Plain Washers: Round, ASME BI8.22M.
J. Lock Washers: Helical, spring type, ASME B 18.21 .2M.
K. Anchors, General: Anchors capable of sustaining, without failure, a load equal to six times
the load imposed when installed in unit masonry and four times the load imposed when
installed in concrete, as determined by testing according to ASTM E 488, conducted by a
qualified independent testing agency.
L. Cast-in-Place Anchors in Concrete: Either threaded type or wedge type unless otherwise
dete1mined by Conh·actor to comply with perfmmance requirements; galvanized fe!Tous

Contract: Midfield Terminal Building- General Contractor, AUH .06.10.0401 Page 11 of 23


Construction Document: Volume 3 of 4 July 2012
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PSA P7A
"' P16 i
F X,. 58.30007 m X=5B37.826 m
Y= 56-131935 m
X • 5333. 1H
Y = 56-t316iB
X " 5837.07 1
y = 56431.315 I F
Y= 5E.Ul85 m
Z= 16.797 rn ·Z= 18.797 m z
= 13,100 l = 18. 100
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P4A
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.-~~------------------------------r
vv I
X= 5537A28 m
Y=5&H1.0BSm
z., 18.793 m

NOTE:

--- cc-~1.-----\..
"' v 1) Al l DIMENSIONS ARE IN MILLI METERS. All LEVELS ARE

\\.___ P.l.\ X=5837.560


P2A y =. ~64319&9 ./ IN METER , UNLESS NOTED OTHER W ISE.
X:: ~538. 36 m
X= 5837.408 m z= 13.100 /
Y=< 55433.602 m Y::564:H.OH rn 2 ) ALL BOLTS SHALL BE GRADE 8.8 HOG.
Z:: 18.251 m Z= 18.25 1 m
PGA 3) All STEEL MATERIAL SHALL BE GRADE S355JR
X= 5837.99 m PBA
Y=- 56-133.816 m X= 55.37.81 m 4) DO NOT SCALE THIS DRAWINGS WR ITTEN DIMENSION TO
Z= 18. 3~9 m Y= 564.B.90 1 m
l= 18.349 m BE FOLLOWE D.

5) MINIMUM SIZE OF FILLET WELD TO BE 6MM UNLESS


E E
COORDINATION FOR c c OTHERWISE NOTED.
CROSS HEAD SECTION 6 ) ALL STEEL MATERIAL SHALL BE HOT DIP GALVANIZED.
SECTION A-A BOTTOM VIEW C-C
ZONE 4-5 7) COORDINATES ARE PROVIDED ACTUAL SlTE
MEASUREMENTS AND COORDINATE WITH BIM MODEL

8} DESIGN CALCULATION REFERENCE


P59
~
P7B
X: 5335.65 m X= 5535.83 1 m 1050 OElt.!LO I N0.0401-USW-CA·DP-S-006
Y= 56431 .919 m Y= 5643 1.83-1 m
Z= 18.796 m Z= 18.795 m
~ 4~ !00 00 /1.25 U1 680LTS CROSS HEAD BEnvEEN ZONES 4-5

PlB
X= 5835.276 m \ I P~B ·'
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DEPARTURES ACCESS STRUCTI.RE f ACADE
CCX IS TRUCT IOI'l DETAIL
DEPARTURES ACCESS STRVCTWE FAC.:.oE

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X= 5837.127 m a:! -¥.ll · GP·S-05·An-500-Pr.B-00-Q). 10
1'-............_ COISTRUCTICXICIETAll (SHeET·::>!

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RE FERE NCE CONTRi•CT DRAWINGS
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X= S837.24j
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HIT IIY200-A · H:T-VU
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Y=- 56-132. 165 m Y= 5543 1.722 m OWJL eo.az HITHT i't'lJ..•Hl·V'U

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z.. 13.250 m POS '---...,-----;P;;:SB~"--_.CZ:_:=_'l"':B.~25~
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,_,
X= 5336.665 m Xc:: 5836.8-17 m
y, 5:>431 .553 m Y=-- 55-131.853 m 09 lit ::O l'J
Z= \8.348 m z, 18.349 m I SS~OTCRAFPROVAl

SECTION A-A REVISION DE TAI LS


COORDINATION FOR
SECTION B-B r,t..U./ T.u.

CONTRACTOR'S VERIFICATION STAMP


TCA JOIIIT VENTU RE CERT1F"Y H t•\ T Itt[ S UE!.UO;.L H:.S EE(fl R(V I['o".'EO.
Clt[CK[O. COOROII/:,1[0 IJIO APPROvt D f OR CO!.!PL!AflC[ \',1lll TH(
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COrllRt.CTOR"S PROJEC T r.t:.U!G(R;


PRII:T W.J.I[ o:..TE

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z"' 1 8. 7~8 m
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X= S.020.745 m
Y= 56402.093 m
X= SS \9.794 m
Y=S?402.542 m
I KEY PLAN

Z= 18.25 1 m l= 18.251 m
P8A ' - - - " - - - -
I
PEA NOTE:
X= ~20. l 76 m X• 5820.195 m
Y= 55402.395 m
I
Y= 5M02.l12 m 1) All DI MENSIONS ARE IN MILLI METER S. Al l LEVE LS ARE
Z= 18..H9 m Z= 18.}43 m I
Pll PH IN METER. UNLESS NOTED OTHER WISE.
x .. 58 19.950 X = 5318.962 I 21 All BOLTS SHALL BE GRADE 8.8 HOG.
Y a 56402.454 y = 56400.54 5
COORDINATION z "' 18.100 P9 PlO z = 18.100 I 3) ALL STEEL MATERIAL SHALL BE GRADE S355JR
Y.= S8 19.66S m X"' 5319 ..02 m
FOR SECTION A-A lJG<l
Y= 5640 1.593 m
Z= 18.100m
Y= 56401.247 m I 4) DO NOT SCALE THI S DR AWINGS WR ITTEN DIMENSION TO
Z= 18.100 m
2576
I BE FOLLOWED.

E I 5) MINIMW.l SIZE OF FILLET WELD TO BE 6MM UNLESS


E
I OTHERWISE NOTED.
6) All STEEL MATER IAL SHALL BE HOT DIP GALVANIZED.
P58 P78
I 7) COORDINATES ARE PROVIDED ACTUAL SITE
X: 58 19. 132 m
y.,. 564C(U 69 m
l=
X= 5819.313 m
Y= 56400.284 m
z,
c c BOTTOM VIEW C-C I MEASUREMENTS AND COORDINATE WITH BIM MODEL
18.795m 18.796 m
CROSS HEAD SECTION I B) DESIGN CALCULATION REFERENCE

PIS ZONE 5-6 I N0.0401-USW-CA-OP-S-006


P~a
X= 58 1a759 m
Y= 56400.575 m
X= S31 9.7 10 m
y .. 5~..1 0). 1 30 rn
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0[TAIL 02
Z= 18.797 m z..18.797 m I
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CROSS HEAD BEnVEEN ZONES~
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CEPAATURfS ACCESS STRUCTURE FACADE
COlSTR'.ICTIOIIDETAll..
OEPAR TUU:S ACCES S STRUCT"li<E FJ.Ct.OE
COISTRUCTIOII DETA.'l !Sl-EET ·2)

PJB I 014Q l .c>P·S~ · ~SOO·f'RB..(.O.(I3 11


DEPJ.R TURES ACCESS STRUC~ FACADE
COISTRUCfiOI I DE TAll (SH:ET·1)
t,. 5519.7H m
P.t:B Y• 55400. 172 m
Z= 18.15 m
OET!.\03
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RE FERENCE CONTRACT DRAI'IINGS


X:: 53 18.179 m
Y= 56400.6 16 m
Z= 18.25 m
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P6B PC3
OHI.I.C6 [tlGIIJEERS R[Vl[l'/ STATUS
I
0 X• 5819.143 m X= 53 19.329 m 0
Y= ~6400.403 m
Z: 18.349 m
y,. 56400.318 m Hll H'I':.'OO-A•Hl-VU
~l]; l i OG...n f...U :I•·ad,n::il
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Z= 16 ..149 m
HJTKI <:OO -A•HT·YU
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ISSU:O TOR AFPROVAI.

L!!U3,\N I'L\ N I ~l (j flU! OF E "~Ci iNEEm NG II C O coDE S:Rr-'e • N~l l!u,.:. o:s.
FOR SECTION B-B 01 10 .:! 0 \ ') t .... .. . ~ ,, I REVISION DETAILS
I
S~CTIONA-A I r.c.u. / 1.u.

I CONTRACTOR'S VERifiCATION STAMP

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F I PIA I I F
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I z~ 18.797 m P15 Pl6 I

I / =\~~~:~~~ PI{ PI\ / " .. 5~~~::~~ I


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I x~ 5somi';
Y= 56.}70.2£,6 m
x~ 5so2..,i'~
Y= 55370.7 11 m 1300
~I'-,. ~~ ~ I/V 1

~ NOTE:
I 1

Z= 18.250 1 m FGA P&\ Z= 18.2SO m / J

X= 5503.464 m X= 580l.28J m 1) ALL DIM ENS IONS ARE IN MILLIMETERS. ALL LEVE LS ARE

'"'z;s~~~j~~ ; Y= ;:J~~:~~~ ~ I IN METE R, UNLESS NOTED OTH ER W ISE.

I 2) ALL BOLTS SHALL BE GRADE 8.8 HOG.

I 3) Al l STEE L MATE RIAL SHALL BE GRADE S355JR


COORDINATION Pl3
X= SB0105J
Y<> 56370.627 ./
v ___/ ~
["!r..._
I .......
f'-... Y=5635a.7 16
X
P\4
= 5302.069
I 4 ) DO NOT SCALE THI S DRAWINGS '1'/RITTEN DIMENSION TO

FOR SECTION A-A z .. ,a.IOO/ P9


X= 5802579 m
PIO I "'-......__.:_z_._~:::•·c:loo::. I
BE FOLLOWED.
X-:: 5302.762 m
5) MINIMUM SIZE OF FILLET WELD TO BE 6MM UNLESS
E 2575
y., 56369.772 m
Z= 18.1CY.I m
y, 56369.416 m
Z= 18. 100 m I E
OTHERWISE NOTED.
I 6) ALL STEEL MATE RIAL SHALL BE HOT DIP GALVANIZED.

P58 P78 c I 7 ) COORDINATES ARE PRO VIDE D AC TU AL SITE


Y.= SJl.J.)2.4¢8 m
X= 5802.257 m
Y= 56368.514 m Y= 56363.43 m CROSS HEAD SECTION I MEASUR EMENTS AND COORDINATE WITH BJM MO DEL
Z= 18.795 m Z= 18.79;\ m
ZONE 6-7 I 8 ) DESIGN CALCULATION RE FERENCE

N0 .0401 -USW-CA-DP-S-OOG
PIB BOTTOM VIEW C-C I
X=5501.894
Y= ~~3~~-~~~ ~ /
m
DETAil 02 I)ElAJlO l I
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01 101-CP-S.OS.A6-500-PRD-00-033 II
I X• S802.Eii5 m
PlB I CCI' JSTROJCnOI·I OE'TAIL (SHEET-I }

I PlB
X• 550 1.914 m
Y= 553&8.317 m
Z= 18.249 m
CROSS HEAD BEWlEEN ZONES 6-7 I REFERENCE CONTRACT DRAWINGS
I Y= ~6368.762 rn
Z= 18.2-19 m [NGIN[(RS P.[\'1[\'/ STATUS
I
0 I X= 5802.2BJ m
P69 P89
X• 5502364 m 0 CODE 1 :~> £•<•~t:o..To>m.
I 0
I Y= 56358.543 m
Z= 18.349 m
v~ 55363.453 m
Z::: 18.349 m RE\ ' IE\\'E D U) Gu t:·tl fd :po·; :l' ~.I S:: En~
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SECTION AND DETAI L FOR ZONE 6-7 A
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1050 02 DEPARTURE ACCESS BRIDGE
J Detail For 653X200XSOmm Th'< Plale I c=::::=:::::J f.:: Detail
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Delail 05
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F
I I
5737.~~~
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~=5~~~~:~~~; y . _7 ~ 3 ~~: ~ ~ y - 56336. 192
z = 18.100
I Z::: 18.797 m

P2A PJA
X= S787.731 m 5786.78 m
X= NOTE:
5tBl8.05 1 m
'I'= 56338.496 m
'I'=
Z= 18. 2~ m POA '\.___:2:_:•_1:::8-;:c24:_:9a=m 1) ALL DI MENSIONS ARE IN MILLIMETERS. Al l lEVELS ARE

x.. 5787.362
'f= 56333.265 m
'"'m X" 5787.181
'f= 55333.35 m
m

PI}
IN METER, UNLESS NOTED OTHER WISE.

Z= 18.3-19 m Z= 18.349 m
X = 57BS.9~0
Y = 55.H3.4 12
X = 5785.00.}
y = 56335.477
'" 2) Al l SOL TS SHALL BE GRADE 8.8 HOG.
3) ALL STEEL /·.iATERIAL SHALL BE GRADE S35SJR
z
= 18, 100 P9 PlO z
= 18.\0.J
COORDINATION X= 5786 .686 m
Y= 56337.558 m
X= 57E6.511 m
Y= 56337.198 m
4) DO NOT SCALE THIS DRAWINGS WR ITT EN DIMENSION TO

Z= 18.100 m Z= 18. 100 m


BE FOLLOWED.
E FOR SECTION A-A 2575 5) MIN IMUM SIZE OF FILLET WELD TO BE 6MM UNLESS E
OTHERW ISE NOTED.
6) ALL STEEL t.MTERIAL SHALL BE HOT DIP G ALVAN IZED.
c 7) COORDINATES AR E PROVIDED ACTUAL SITE
PS8
X= 57a6.183 m X= 5786.365 m
PlB
CROSS HEAD SECTION MEASUREMENTS AND COORDINATE WITH BIM MODEL
'f= 50336.292 m
Z= 18.795 m
'f .. 561!6.207 m
Z= 18.795 m ZONE 7-8 BOTTOM VIEW C-C 8) DESIGN CALCULATION REFERENCE
N0. 0401-USW-CA-DP-S-006
P~B
X• 5786.756 m
'f ~ 563}5 .0~2 m UEP/.RTURES ACCESS S1RUCRIRE FACI..VE
OJ .:01-CP-S.OO ·AB-SOO.ffiS·OO.OSB 00

( J
Z= 18.795 m CO' lSTRUCTJOII DETAil
D£PARTURESACCCSS STRUCTUREFt.CADE
02 401·CP.s.o:;.;,n.5 CO.PRS-OO-O.l9 10
CO' IS TRUCTIO' I CE TAJL (SHEET·2)
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01 -IO! ·CP-s.o:;.t.JJ.SOJ.f'RB.OO-OJ3 11
CROSS HEAD BET\VEEN ZONES 7-8 CO' ISTRIJCTIOfl CETAIL (SHEE T·1)
PJ6
X= 57.=56.731 m
'f= 56.336.095 m REFERENCE CONTRACT DRAWINGS
P2B Z= 18.25 m
X:~ 5785.83 m
'I'• 563365~ m Rt::\' IE\VED BY Gtr!;H , Fd: J"O': :·; f',!ScEnl:
z, 18.249 m
D URBAN I'L.-\Nit!G GUmE ENGINEFRING I.LC' D eco~ 1 : ~3 c.,~~·=O" To~ ....
P68
X= 5755. 199 m
PEB
RliS20"..;U~Ili.';'Ji lK
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y,. 56336.326 m X= 5756.33 m 0 COO[ 2: ~· ·:;::-:.t~c·:~~:~-e<~~··'"
Y= 563.36.24 1 m
Z• 1S.348 m Z= HU~S m 0E TAU 7

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OO..Hll REVISION DETAILS

SECTION A-A r.t. u. 1 T.u. (loiC. UH:{l

"::F I CONTRACTOR'S VERIFICATION STAMP


200 "
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ABU DHABI INTERNATIONAL AIRPORT


MIDFIELD TERMINAL BUILDING

1-:5
1<5 1<5 1<5 1<5 90
153
364X184X20mm Thk WELDING DETAIL FORT PLATE TO CROSSHEAD PLATE STEEL FRAMING FOR DAS CROSS HEAD
A A
/
'" / / / /
1050
/ /
---------------------~
SECTION AND DETAIL FOR ZONE 7-8
DEPARTURE ACCESS BRIDGE

1 Cf 1

8 7 6 5 3 2
8 7 6 5 4 3 2

PlS P\6
X = 5772.27 1 X= 5771.355
'( = 56~5. 53 1 PI\ y:: 56301513
z
= 18. 100 X= 5771.633 m
Y: 56304.-129 m
z= \8. 100
z-
18.100 m

PIA P3A
X"' 5772.454 m X= 5771 .503 m
NOTE:
Y= 56305.455 m \'=56305.9 m
Z= 18.251 m 1) ALL DI MENSIONS ARE IN MllllMETERS. ALL LEVELS ARE
P&\ '----.=_Z•:__::
I8:::1c::50::::m
P<A
IN METER, UNLESS NOTED OTHER WISE.
X: 5772.CB-l m X"' 5771 .90-1 m
Y= 56~05.67 m Y= 56305.754 m 2) ALL BOLTS SHALL BE GRA DE 8.8 HOG.
Z= 18.349 m Z= 18 ..}:9 m
3) Al l STEEL MATERIAL SHALL BE GRADE S355JR

PU P\4 4 ) DO NOT SCALE THIS DRAWINGS WR ITTEN DIMENSION TO


COORDINATION X = 577 1.676.
y = 56305.80 1
X • 5770.HO
y = 55301842 BE FOLLOWED.
z
= 18. 100 PIO l = 18 18. 100
FOR SECTION A-A P9
X: 577 1.434 m X= 577 1. 269 m
5) MINIM UM SIZE OF FILLET WELD TO BE 6MM UNLESS
E
Y= 56~ . 953 m Y= 55304.594 m OTHERWIS E NOTED.
Z= 18. 100 m Z= 18. 100 m
6) ALL STEEL MATERIA L SHALL BE HOT DIP GALVAN IZED.
PSB PlB
7) COORDINATES ARE PROVIDED ACTUAL SITE
x.. 5170.95 1 m X"' 5771.142 m
Y= 55:30167 1 m Y= 55303.556 m MEASUREMENTS AND COORDINATE WITH BIM MODEL
Z= 18.796 m Z= 18 795 m
8) DESIGN CALCULATION REFERENCE
N0.0401 -USW-CA-DP-S-006

OEPAA TURES ACCESS STRVC'TURE FACADE


CCIISTRLICTIOIIDET"IL
OEPAATURES "CCESS STRUCTURE r ACACIE
CCli iSTRUCTIOIIOE TAil (SHEET ·:'l
DEPAIH~ES ACCESS STRUCTVRE FAC/.OE
01 I..CP·S.OO·A9·500·PRB·OO·OY 11 COilSlRUCTJOIIOETAIL (SHEET·\ )

REFERENCE CONTRACT DRAWINGS

ISSlEOFOOt.WRCNAt 011020\U Nl

REVIS ION DEl AILS

r.r.u. flu.

CONTRAC TOR'S VERIFIC.\TIOI.J STAM P


lC·\ J01fll \I[IJ TUR[ C[RTlfY THAT TH( SUBI.111Tt..L W.S 8[(1~ R[ VI[W[O .
CH[CKW. COO ROl~JAl[O NJD .:.PPRQV(D fOR CO!JPLl:J.ICE ;',1TI\ THE
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DEPARTURE ACCESS BRIDGE
65l '" 364X184X20mm Thk
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Detail For 653X200XSOmm Thk Plale = 401-USW-S-03-AB-5.00-SF-SD-01 0 0

8 7 6 5 4 2
8 I 7 6 5 4 3 I 2

P5A P7A
X= 5757.6&3 m 1:=5757.452 m i :
Y= 56271.714 m Y= 56272.798 m
2:: 18.796 m Z= 18.79 5 m ''

;71803; 1~
PIS P16
F
I F

/7 :
X : 5757.822 X-=5756.971
PU Y=56272.54 1 P12 PI\ Y::: S6270.567
X> \ X:: 5757.03-1 m l = 18. 100 X"' 5757.371 m X= 5757.222 m z" 18.100

5t~'l~;,: ~ :I~
Y=56272.952 m Y: 56271 ,813 m Y= 56271.449 m

Y> 0
t= 15.796 m
~~'-..~-------~-------/~----~
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~
P:IA

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PlA
X= 5753.016 m X= 5757.065 m
- Y= 56272.460 m Y=56272.911 m NOTE:
z,. 18.250 m l = 18.2·19 m
PI>\ PBA 1) ALL DIMENSIONS ARE IN MILLIMETERS. ALL LEVELS ARE
X= 5757.6Hm X::: 5757.466 m Pn P14
I'
~
Y= 55272.&8 m Y= 56272.765 m
X= 5757.224 I ..A X=5755.373. IN METER, UNLESS NOTED OTHER WISE.
Z= 18.349 m Z• 18.343 m
v = s6212.BI<~ _.........v ~ Y:5lj270.840
z
= 18.100/ PIO I . . . . ._ z . 1s .1oo 2) Al l SOLTS SHALL BE GRADE 8.8 HOG.
>:"'5757.009 t:"l X= 5756.85J m
y, 5C271 .973 m 3) Al l STEEL MATERIAL SHALL BE GRADE S355JR
'f= 5627 1.605 m
COORDINATION Z= 18.100 z..
18 100 4) DO NOT SCALE THIS DRAWINGS WRITTEN DI MENSION TO

FOR SECTION A-A BE FOLLOWE D.


5) MINI MUM SIZE OF FILLET WELD TO BE 6MM UNLESS
E E
OTHERWISE NOTED.
P5B P7B 6) Al l STEEL MATERIAL SHALL BE HOT DIP GALVANIZED.
X= 5755.559 m X= 57 56.74 1 m
Y= 56270.664 m Y= 56270.579 m 7) COORDINATES ARE PROVIDED AC TU AL SITE
z..
18.796 m Z= 18.796 m BOTTOM VIEW C-C
c c MEASUREMENTS AND COORDINATE WITH BIM MODEL

PIB
X= 5756.156 m
~
I X= 5757.137 m
P4B CROSS HEAD SECTION 8) DESIGN CALCULATION REFERENCE
N0.0401·USW·CA·DP·S·006
Y= 55270.869 m
Z=> 18.797m _ /
.../' 0 o o o Y::: 56270 .<~25 m
l::: 18.797 m ZONE 9-10
DEPAR TURES ACCESS STRUCTURE FACJ.DE
OJ .:0 1 ·G?·S.U. ·A!l·500.PR9 ·~!1 ~

~
CCtlSTRUCTIOilOETAIL
DEPAR TURES ACCESS Sl mJCT UR E FACt.t:E
1050 <r. .:01·CP·S·OO ·AD·500·PRB·D0-0Jil \0 CCI'lSTRUCTI OI I U:TAIL (SHE ET·:?)

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,_/
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\'-------::-:-::
"lb "'"·····
P2B P3a 00\00 COIISTRUCTICII DETAIL (SI-EET·II
X• 5755.205 m X:= 5757.157 m CROSS HEAD BEn\'EEN ZONES 8·9
Y= 56270.911 m y,. 56270.466 m POSIW4 Ct. EU$101:S Qty
Z= 18.249 m z,_ 1 8 . 2~9 m REfERENCE COrHRACT DRAWINGS
P68 PBB CET.r..t.O I i!.CI 2QL. If-. Tit< 2
X= 5755.575 m X= 5756.757 m 0 (NCINEERS REVIEW STATUS
OC TJ.I..II2 li:>lli!-IO'J'.UTHT.

fi
Y= 56270.698 m Y= 56270.612 m
Z= 18.343 m 2= 18.340 m DH.I.A. OJ 1~o.S5£!.nl lima IHK 0 CODE 1:1•~
D toc opt:o.n '"'" "
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501..101
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G.~ JtU

l!J.:G ,\N l'L.\NIHG GUIDE c NGINEFRI NG L LC •


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SECTION A-A
CONTRACTOR'S VERIFIC ATION STI•MP
TCA JOitiT VENTUR E CERTif"Y THAT HIE SU8/.!I\It.l HAS BEW REVIEWED,
30mm holts 30X7Qrr.m Slo\1 ~d h:lles
}Jmm holes CII(CKEO, COORDINATED AriD t.PPRQ\ '[0 fOR COMPLI At!C( WI TH HI[
16
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COIIIRACTOR'S PROJEC T ~IAt/t.CER:


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I / , 53
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8 7
I 6 5
t 4
I
3
1 2
8 7 6 5 4 3 2

PSA P7A
X• 57-14.029 m X=5741848 m
'I'= 55139.35 m Y= 56239.435 m /
Z::t 18.795 m Z= 18.796 m

F PIA P-IA F
X= 574-UO\ m X= 5743A50 m P15 Pl6
Y= 56239.145 m '1'=56239.589 m X ,. 5757.822 X =:5756.971
Z= 18.793 m Z= 18.798 m y .. 56271.54 1 y = 56270567
z
= 18. 100 z
= 16.100

K[Y PLAN
P2A PJA
X• 57U . ~3m X= 57H.432 m
y .. 56239.10 ~ m Y=56239.5-19 m
Z: 18.251 m Z= 18.25 1 m NOTE:
Pf>\ PeA
X• 57H.OU m X= 57<11532 m 1) ALL DI MENSIONS ARE IN MILLIMETERS. All LEVE LS ARE
Y= 56239.3 18 m Y= 56233..10 1 m
Z= 18.349 m Z= 18.3-19 m IN METER. UNLESS NOTED OTHER WISE.
PIJ PH 2) ALL BOLTS SHALL BE GRADE 8.8 HOG.
X:: 5157.224 X=5756..l73.
y = 56272.8 14 Y ., 55270B'0 3) Al l STEEL MATERIAL SHALL BE GRADE S355J R
COORDINATION z
= 18.100 F9 PIO Z: 18.1C{l
X= 57414 10 m X=< 5741264 rr. 4) DO NOT SCALE THIS DRAWINGS WRITTEN DIMENSION TO
Y= 562.33.600 m Y: 56238.228 m
FOR SECTION A-A Z= 16.100 m b= 18.100 m BE FOLLOWED.
5) MINIMUM SIZE OF FILLET WE LD TO BE 6MM UNLESS
E E
OTHERWISE NOTED.
6) ALL STEEL MATERIAL SHALL BE HOT DIP GALVANIZED.
7) COORDINATES ARE PROVIDED ACTUAL SITE
P5B P7B
Xa 5742.995 m X" 5743.177 m f·, EASUR EMENTS AND COORDINATE WITH BlM MODEL
Y= 56237.264 m
Z= 18.796 m
y, 56237.184 m
Z= 18.796 m
CROSS HEAD SECTION 8) DESIGN CALCULATION REFERENCE

ZONE10 - 11 N0.0401-USW-CA-DP-S-006

PIB PH
X = 5742.617 X= 57H.558
Y = 562.HA63 y = 56237.018 CIEPAATURES ACC:CSS StRUCfLIRE FACJ.Ui.
Z= 18.797 z= 18.797 Ol :01·G?·S·OO·AEI ·SOO.f'f\S.co.o58 00
COI'-:STRVCTIOfiDETAil
CROSS HEAO BETWEEN ZONES 8-9 cr.! l ·GP· S.OO·AEI· SOO.F"Rtl · OO.QJ~ 10
DEPARTURES ACCESS STRUCI \JHE FACADE
CCNSTRUCTI0/1 DE TAll (SHEET ·2J
DEPAATURES ACCESS STRUCTURE FI\O.DE
CCilSTRUCTIOll GE TAll (SHEET ·1)

P2B (llGt!~[[RS P.[VI[W STATUS


X = 57~2 .642
RE FERENC E CONTR>\CT DRAWINGS
PJB CODE 1:
_)
Y=55237516 ./ 0 II~ (oc~;: t:on Tc~~n.
~ X = 5743.593
y = 56237.071
Z:: 18.25 0 CODE 2: ...
~·c;:!;:':.:.:t~::c~:~· ~ ·:u
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X= SHJ.Oil m
F58
X= 5743. 19 m
PBB "· ~llfilLl"hmlllt\
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y .. 56237.303 m Y= 56237.218 m ' I QC00[ 4: II•JW•:ll.
Z= 1 8. 3~9 m z~ 18.3~8 m
'.'/ /
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FOR SECTION B-B REVIS ION DETAI LS


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TCA JO IUT V[IHURE C[ RTIN Tttr. T TH[ SU61AITT~l W.S B[(U R[Vl(W(O,
30<70mm Slo tt ed ho les Cll(CKEO. COORDI~l:.TEO AND :.PPRO'.'[O fOR COUPL!At:C( I'IIT il THE
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8 7 6 5 4 3 2
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I I
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P~\
X::5730.883
P7A
m
I'
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z, 1a.796 m
y .. 56205.753
z- 18.796
m
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I x.. 5731.436
PI A
m X" 5730.455 m
P4A
I
X= 5731.235
"'
X= 57.Y.l.47J
Y "' 5G205.~C8
I Y=< 56205.462 m
Z= 18.797 m
'1=55205.907 m
z,
18.797 m
z= 18. 100
y" 56203.4 73
z = 18. 10 ')
I
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~~r------------------------r
I P2A
KEY PLAN
PJA
I X• 573 1.417 m
Y• 56205.42 1 m
X= 5730.466 m
Y::56205.856 m NOTE:
I Z= 18.250 m
P&A P&\
Z= 18.250 m
1) Al l D IMENSION S AR E IN MILLI METER S . A LL LE VELS AR E
I X= 573 1.048 m
Y= 56205.635 m
X= 5730.867 m
Y= 5620S.720 m IN METER. UNLESS NOTED OTHER W ISE.
PI J
I z- 18.349 m Z= 18.349 m
Y ..
P 14

1........_~
X= 57.30.&14 X = 57l9.BB2 2) All SO L TS SH A LL B E GRA DE 8.8 HOG.
y = 56205.765 / y = 56203.75·1
I z
= 18. 10 0 / z= 18, 100 3) Al l STEEL MATERI A L S HA LL B E G RADE S355J R
"-----
I 4 ) DO NOT SCALE TH IS DRAWINGS WR ITTEN DI M EN SI ON TO

I B E FOLLOWED.
COORDINATION FOR
E I 2576 5) MI NIMUM S IZE O F FILLET W ELD TO BE 6MM UN LE SS
E
I SECTION A-A OTHE RWIS E NOTED.

I c CROSS HEAD SECTION c 6 ) A LL STEEL MATE RI A L S H A LL BE HOT DIP GALVANIZED.


7) C O O RD INATES AR E PROV IDED ACTU AL SITE
P7B
I P5B
X= 57j()_064 m X= 5730.245 m
BOTTOM VIEW C-C
Y= 5620.157 m Y= 55203.486 m ZONE11-12 ME A SUREMENTS AND C OOR DI NATE W IT H B IM M ODEL
I z- 18.796 m Z= 18.796 m 8) DESIGN CALCU lATI ON REFE RENCE

I DET:JL 02
N0.0 40 1-USW-C A-DP-S-006

I P.:B
X: 5730.6~2 m
I Y= 56203.33 1 m
Z= 18.797 m CROSS HEAD BEn\'EEN ZONES 4-5 DEPARTURES ACCESS Sl'RIJCTVf\:E f'AC/.n€
COilSTRVCTIOtiCE'TAtL
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COISTRVCT10f l DETAIL (SHEET ·1)

I P20 PJB • I
I O coDE 1: "~ ~·· ~~~.,.. ro''"'
REFERENC E CONTRAC T DRAWINGS
I x.. 5729.7 11 m
y,. 56201818 m
5730.662 m
Y= 55203.3H m
X= o cooE 2: ~·<:~~:':;;:~;·~:~:;,~ ·:·~
I l= 18.25 m
POB
l= 18.25 m
PBB ' - - - - - -
O cooE J: R:Y:: & R.,,e...:L
D x.. 57J0.2612 m D
I X= 5730.203 m
Y= 55203.604 m Y= 56203.519 m
O cooE 4: P•z •<1d.
l=- 18.348 m 0 CODE 5: ~~~ . .. Not ~.qo.o;. c d.
I Z= 18.148 m
kE\ 'IE\\'EIJ BY Gcnw Fili p:. \·zt /\IS' b::;
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"'"' "''"'B 15Sl.EOFCRJ.PPR01AL
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SECTION B-B
I f L U. / l .ll.

~--------- - ------------,--------------------------------------------------------,---:,:::OX::::70m:-m--:S:::-Io-,llo--:d-:-h--:o>-,-------------------,- - - - _j
J.Omm holes 30mm ho!es CONTRACTOR ' S VERIFICATION STAMP

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75 175 1<5 105 175 75 100 // TCA JOit:T V( IITUR( C(RT1f'Y TH:. T THE SUB~tm:.L H·\S 8([11 R(VIE '.'.'(O,

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270X170X12mm Th\
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STEEL FRAMING FOR DAS CROSS HEAD
SECTION AND DETAIL FOR ZONE 11-12 A
/ / / / /
1010
/ / / / I Delail 02 WELDING DETAIL FOR FIN PLATE TO CROSSHEAD PLATE I DEPARTURE ACCESS BRIDGE
Detail For 653X200X50mm Thk Plate
Delail For RH ~;~ X~OOX 1 2mm Th\
I = ------------- - - - -----~
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401-USW-S-03-AB-5.00-SF-SD-013
L---------------- - ----~--- -- --------~---- - - - ---l---------------~

8 7 6 5 4 3 2
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M 24, Bolt, Nut, Washer

www.uswllc.com P.O Box 93026,Abu Dhabi, UAE


Tel: 02 5868930,Fax: 02 586893 I
(. 1 .r. ~· ~) ~~ J,_.....ra+-#~.-~<~~N*'LJ
[2 w rul][2 QO [1 [ill
ITOG®D CS
Structural & Oil Field Related Fasteners ISO 9001 : 2008 Cettified

WWW .fp . a e ·f' L I- (1--! J \''\ '!' ~ A · '-;' ·!? \"t . ~A V ~ : uuSLil (.;J:!<~} '<V V'< ·~A (j~ l) \" £.~ AVV : <)~
Tel. : 3406077 (AI Quoz), 227205!3 (Deira) Fax : 3406876 P. 0 . Box 26398, Dubai • UAE. E-mall : hnc@fp.ae I sales@fp.ae

TEST CERTIFICATE
3.1 (EN 10204:2004)

Customer:UNITED STEEL WORKS LLC certificate No: 8218123


Address:PO Box. 93026, ABU DHABI I UAE I .!?hone. 02- Date : 10/6/2016
5868930,1 Our DO No : 2i4667

Cust Ref:2822 l'age : 1/1

SN JDescription IGrade Specification .IFinish Batch No


I I
Qty Marking

,(
) IHEX BOLT M24 X 260 IBS EN ISO 4014 Gr.8.8 IHOT DIP GALVANIZED 150825BA401424300 X15101
I I
170 RS M 8.8

;:·::-c· J
':i rlEMICAL PROPERTIES
SN Material Heat No C% Mn% P% S% Si% 6%

1 AISI 1045 WB021501384 0.450 0.600 0.017 0.008 0.250 0.001

MECHANICAL PROPERTIES
S~l Proof Strength N/mm2 Tensile Strength N/mm2 Hardness HRc
Req

1
600-

602
- . 830-

945
23-34

30 .'

REMARKS:
* As per BS EN ISO 898-1.
* Surface Defect examination carried out according to ISO 6157 part - 1 gave satisfactory result.
* Decarburisation Test Satisfactory.
* Result of Tensile Strength under Wedge loading Satisfactory.
* Material is Quenched and •rempered (Min 42SoC) .
* We hereby certify that the materials and fasteners were manufactured, sampled, tested a nd
• -spected in according with the specification and as per purchase order.
;.::\,_
(d)1 COATING AS PER BS EN ISO 10684.
* 63 ,58,47,69,54 Microns.

MANIKANDAN
QA/QC Department
FASTENER l'OINT L.L.C
MANIKANDAN
10/8/2016 11:51:03 AM

fvT~:i~~·~~If;iJ=T'lRUE
I
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UJ~Y (,~ I!I<~U!r<AD


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IT - D[S;D\J
Structural & Oil Field Related Fasteners ISO 9001 : 2008 Certified

WWW.fp .ae ·f' ·t .!- ~,;;-! ~ ~W~A ·lei · ~ ft.'\ 1\V'\ : (..1-USlil (;J-:!..1) ~'(V'( ,c /1 (j~l) 'f£ · '\AVV : {)~
Tel. : 3406877 (AI Quoz), 2272058 (Oeil'a) Fau : 3406876 P. 0. Box 26398, Dubai • UAE. E·mail : hnc@fp.ae I sales@fp.ae

TEST CERTIFICATE
3.1 (EN 10204:2004)

Custorner:UNITED STEEL WORKS LLC Certifi cate No: 8218124


Address:PO Box. 93026, ABU DHABI UAE Phone . 02 - Date : 10/6/2016
' '
5868930, 1 Our DO No : 214667
Cust Ref:2822 l?age : 1/1

SN Description Grade Specification Finish Batch No


I Qty Marking

(
-
HEX NUT M24 BS EN ISO 11032 Gr.B HOT DIP GALVANIZED 1010136415 N16072
I 170 RSB

SN Material Heat No C% Mn% P% S% Si%

1 AISI1035 G120003993 0.360 0.740 0.014 0.005 0.190

MECHANICAL PROPERTIES
SN Proof Strength N/mm2 Hardness HRc

Req 920~ -36


-
'
1 921 30

REMARKS:
* As per BS EN ISO 898-2.
* Surface Defect examination carried out according to ISO 6157 part-2 gave satisfactory result.
* Decarburisation Test Satisfactory.
* Material is Quenched and Tempe r ed.
* We hereby certify that the materials and fasteners were manufactured, sampled, tested and
inspected in according with the specification and as per purchase order .

i. .::OATING AS PER BS EN ISO J.068tJ.


'~::;::y 52, 4 7, 61 53 67 Microns.
1 1

MANII{ANDAN
QA/QC Depar tment
FASTENER POINT L.L.C
MANII<ANDAN
10/8/2016 1.1 : 5 1 :32 AM

C - r · r · J-~) ~H

@ --
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----- --- [1[[)
IT;
Structural 81 Oil Field Related Fasteners ISO 9001 : 2008 Certified

www.fp .ae ·r-·t ·' - 1?-!J YW'\ A ·<-:~ ·u--o 1"£.'\ AV'\ : ~Ut (;J:!u) n v v.o A (j~ t) rt .'\AVV =u#
Tel. : 3406877 (AI Quoz), 2272056 (Deira) Fax : 3406876 P. 0. Box 26398, Dubai • UAE. E·mail : hnc@fp.ae I sales@fp.ae

TEST CERTIFICATE
3.1 (EN 10204:2004)

Custorner:UNITED STEEL WORKS LLC Certificate No: 8218125


Address:PO Box. 93026, ABU DHABI I UAll: I Phone. 02- Date : 10/6/2016
5668930,1 Our DO No : 214667
Cust Ref:2822 Page : 1/l

SN Description Grado Specification Finish Batch No Qty Marking


) FLAT WASHER M24 IS0-7069:2000 HOT DIP GALVANIZED RS160409IS07089BLKM24
340 -
016061
:::::...:_:._;;

CHEMICAL PROPERTIES
SN Material Heat No C% Mn% P% S% Si%

1 AISI1015 XH24006 0.160 0.490 0.021 0.019 0.150

:;
MECHANICAL PROPERTIES

I~:q
Hardness HRb

::: : 93-

I 98

REMARKS:
* We hereby certify that the materials and fasteners were manufactured, sampled, tested and
inspected in according with the specification and as per purchase order.

* COATING AS PER BS EN ISO 1461.


* 51,64,55,59,60 Microns .

..-:( ilKANDAN
\.}~A/QC Department
FASTENER POINT L.L.C
MANIKANDAN
10/8/2016 11:51:55 AM
Manu fa ct urer of Fo u nd at ion Bo lt, U Bolt & Thread ed Com po nents
Website : W\Nw.fp ind.ae

REF . 515612 D?.T S : 06/10/2Ti 6

l? oW J E: CT : MIDriE LD TERM I NA L a UI LDI NG

CLIENT: ADAC

CONSULTANT: AECOf-'1

MAIN CONTRP.CTOR: TAV /C CC / !'.R.L\BT EC TCAJV

SUB C ON TRP.. C TO~ : UN I TED ST EEL WOR KS L . L. C

S!J 8.J ECT : COUNTRY Of ORI GIN C ~ ? T f f [ C AT~

COUNTRY OF ORIGIN CERTI FICATE FOR BOLTS NUT S AND WASHERS

With r e f e re nc e to th e abo ve me nti o n s ub ject we he r e by c onf i r m


t hatt h e p r opo s e d He x bolt s 1124 ;..; 26i) mm vJi t h nu t s and \·ias hers
ar ema nuf a ctured in o u r f a c i l it y in FAST ENER POI NT 1 NDUST RI ES -
UAQ, U. A. E

'~'.!c_;d <I"· -~- / ) ~~ . - .-r _; .·.:::1


FAST ER POINT INDUSTRIES (L.L.C) l
Tel.: 04- 3406877, Fax: 04· 3403995
P.O. Box : 26398 · Dubai · U.A.E.
f
\

l
Hilti Threaded Rod AM27x1000 8.8 HDG

www.uswllc.com P.O Box 93026,Abu Dhabi,UAE


Tel: 02 5868930,Fax: 02 586893
PrOfbescheinigungen HILTl Aktiengesellschaft
Feldkircherstrasse 100
EN 10204 FL-9494 Schaan
BU Anchor Inspection Documents FOrstentum Liechtenstein

Dokument/
Document Nr: 23/26112012

Priifbescheinigung I Inspection Document


Werkszeugnis Test report 2.2 00
Abnahmeprufzeugnis Inspection certificate 3.1 D

Artikei-Nr. Produktbezeichnung Auftrags-Nr. Charge I Los-Nr. Menge


Item-# Productdesignation Order-# Batch-code Quantity
Code art. Refi~rence produit Votre commande Commande No. Quantite

2008338 Threaded rod AM27x1 000


8.8 HOG

Bemerkungen:
Remarks:
Remarques:

Hiermit bestatigen wir, dass die oben angefOhrte Lieferung den Vereinbarungen bei der Bestellung entspricht.
We herewith certify, that the material described above complies with the terms of the order.
Nous certifions que Ia livraison est conform aux stipulations de Ia commande.

Issuer: Verantwortliche Stelle


Responsible Department
Service responsable
Name Aniko Huebner-Borbely
Street Feldkircherstrasse 100
City 9494Schaan
Country Fiirstentum Liechtenstein Datum I Date: 26.11 .2012
Prufbescheinigungen HILTl Aktiengesellschaft
Feldkircherstrasse 100
EN 10204 FL-9494 Schaan
Inspection Documents FOrstentum Liechtenstein

CERTIFICATE
2.2
Size : M27X1 000
Nr. :2008338

Specification: ISO 898-1 (2009) 8.8

Ch em1ca compOSIIOn
C(c) Si Mn p s Ni Cr Mo Cu AI Pb Sn 8
Min. 0.15/
0.25

Max. 0.40/ 0.025 0.025


0.55

Results 0.40
. 0.24

1c) Sea nolas '"norm ISO 898 1 labia 2


0.58 0.025 0.007 0.86

Mec hamca properf 1es


Yield Strength. Tensile Strength. Elongation Impact Hardness Reduction
Rpo.2 N/mm2 RmN/mm2 A% slrenght Rockwell after fracture
:5M16-->M16 K, Joules HRC Z%
:s:M16-->M16 (charpy) sM16·->M16

Min. 640 - 660 800 - 830 12% 27(-2o•c) 22 - 23 52%


Max. 32 - 34
Results 828 920 16 31 55

Remarks: Material hardened and tempered on min.425°C

All information given is based on original certificates or own tests on the material in cold drawn, or finished
condition.
(

l
M anu f acture r o f Fo u n d at ion Bo lt , U Bol t & Threaded Co mponents
We bsite : www.fpind.ae

REF 5 1 5 612 D .~. TS : 0 6/lG/2C: : 6

P ~ O.J S C 'l' : MlD~iELD TE RMI!~A f, aUIL DING

CLIENT : .i\D_i:>.C

CONSULTAN T : A ECOf-.'1

MA IN CON T RJ\.C T OR : T AV / CCC/!l.R.i:I. BT SC TCAJV

S UB CON T~.!.:.C TO!'{ : UNI 1'ED 31'EEL ~ORKS L. L. C

SU BJECT : COUN'fRY OE' ORIGIN C E 2TfF f C ~T2

COUNTRY OF ORIGIN CERTIFICATE FOR BOLTS NUT S AND WASHERS

With r ef e re n c e t o the a bove menti o n s ubj ec t we here b y confir m


that t he p r oposed Hex b :l c s M2 4 X 2r0 ~n with nuts and washe r s
are ma nu fact ured i n o u r faci li ty ' i n fAS TENER PO I NT INDUSTRIS S-
U?.Q, U . ?. . E:

\;:~:§1
HI L T l A k tiengese ll scha f t
EN 102 04 F L-9494 S c h aa n
I n s pe c ti on D o cume n ts Fu rsten turn L ie c h te ns te in
Te l: 0 0 42 3 2 34 21 1 1

Certificate of' Origin

DOCUMENT: United Steel Works LLC

'{Ve her~by certify the cmq1try pf origin, for the below-mentioned iter:n:

I 2008338 I Threaded rod AM27 X 1000 8.8 HOG China

If you have any queries, please contact the undersigned on 800-HILTI (44584) .

Remarks:

We herewith certify that·the material ·desGribed ab'ove complies with ·the terms of the
order. \JVhich is matchi,ng with speci~i cations anp· standards me.ntioned in t)le HI~ Tl

application,s anq prpduct c;;atalogue.

lssu : Rickyson Albios


Date: 30th October 2016
Hilti Emirates LLC
Dubai Investment Park, Jebel Ali, Dubai P.0 Box 11 051
(

l
Annexure 6- Previous Approval

www.uswllc.com P.O Box 93026,Abu Dhabi, UAE


Tel: 02 5868930,Fax: 02 5868931
Material Submittal : MS/040 I /S/0296- 00 Page I of2

! '[~~
l ~&J~_ ~ ~ lf@IifiHiil§11\f. •l~A ?ll?.-< ----~
SUBMITTAL TYPE
Material Submittal

Steel Sub Structure For Departure Access Facade

From: · TAV- CCC- ATC Joint Venture - ! Submission Date: 7 December 2015
~- - -· · - -- - ····· ··-· · · - ~

To : : AECOM Middle _E~s_t_~~~-~it:d .. _j Action Required : Approval

Raised By:
Elias Sousa .. ·-· --- - .. - - ·1 Date on Document: 30 November 2015

Submittal No: !MS/0401/S/0296 Rev: 00


,
..
(
·.:: _
Submittal Type: 1 Material Submittal
.J
Submittal Title: !Steel Sub Structure For Departure Access Facade
--·--- ---- ------

rl~t~u-~~~~al
·--- - -_-....__···-
Specification:
__ __j
Discipline: 055000- Metal Fabrications
-- ... -- . --- ...
Location :
. _--------
·----·-·-------- 1
Floor:
. . ..-. ---
... . ··--·-·
·_ .- - - - - ----- · ---·- -- -- -- - -- -~ ___l
r-·--- -- -- ---- ---- - - ------------,
Room Number: Sector:
------ - ----· - -. -· ------ ···- - _______,I
Manufacture: :w~~is~~~~e 1-~t;e-. Hu~i~~i- c~ .. -;· Local Agent Supplier: · United Steel- UAE
. Pasco, JSW Steel, Nippon Steel 1
i and Summitomo Metal, Kardemir i Material As Per
Specification :
~ ~nd F asteners Point ___ j
Material Alternative:
r

Material Required : -1 -1
Date
r
Estidama Credit:
r-·--· · ·---- -- . _,____ 1[_. ,_,
Material Ref No: t__.. . • - -. - - . · · - · -- -
.J , __

Documents List:

Material -1 -1
Expected _Date :

Credit Ref No:

Mate ri al Description:

De sign Consultant (I<PF) Comments :

Comments:
This MS/0401/S/0296 Rev.OO reviewed for" Steel Sub Structure for Departure Access Fa !fade "as per IFC
drawings with latest revisions as per applicable bulletin. -Contractor is responsible for the design of connections
and fixings for metal fabrication and related elements. including, interfaces and coordination with work of adjoining
trades, to satisfy aest11etic effects and performance requirements in accordance with the contract documents.
Detailed Comments: 1)we note that contractor proposed materials which is not matching with project ASTM
standards, however Contractor to ensure there is no impact on performance requirements. 2)This submittal is
deemed Code 05 (Review not required) as the onus for the structural design of the support for the architectural
finish system on the DAS falls squarely with the contractor. 3)Contractor to ensure the" HOG" is in accordance
with project requirements/standards. 4)Fixings sizes & capacities have not been reviewed General Comments: 1)
. Shop drawings/details to be submitted to consultant for review and approvaL 2) Contractor to submit calculations
and verify ALL associated loads on the proposed material is meeting the design intent. (Verify load requirements) .
- ---·
.::::.- ·· -
- . .-
.:~\:~}:/·~ ·~c f]J~~ M~ (1\j
arabtec
Construction
.:_, 1_,l ~ .. . '. J \!,.'\..!..l;.•,::..l C..":.~
· .:.... . · :; ;_ -: ...::..~ c : :.~.:; ; . r

I\IIIDFIELD TERIVJi f\lAL BUILDING- GENERAL COi')lTRACT


!VIATERIAL SUB~J11T TAL {MS) FORM

I
Contractor: TCA JV MS No. : MS/0401/S/0296

Contract No. AUH.06. 10.0401 Date: 30/11/2015 p{ I


To The Engineer: AECOM Rev.O
Material Description: Steel Sub Structure For Departure
As per Specification Yes ~ NoD
Access Fa<;:ade
Alternative Yes 0 No~
Estidama Credit Yes 0 NoD
SS No. 13813 Credit Ref. No.
Drawing Ref :
8.0.0. Ref. No. : -
Others : The required Draft warranty as per the contract is under
Specification Ref : 055000

\,,,f . preparation and It will be provided to you In due course


Attachments: List of Material, Technical Compliance Sheet, Specification, Standard Grade & Comparison Sheet For ASTM A
1035 G 120 And ASTM A 490 Gr 10.g, Drawings, Mill Certificate, Recycled Sheet, Previous Approval, ISO Certificate,
! Company Detail and Samples Photo + 3 Samples Each Set
MANUFACTURER/SUPPLIER
Company Name : Wuxi Square tube, Husteel Co., Pasco, JSW
Steel, Nippon Steel & Summitomo Metal, Kardemir & Fasteners Point
Locally Manufactured : Yes 181 No 181
Address : Korea, India, Japan, Turkey & UAE
Other Details :
Local,l\gent : United Steel- UAE j".-."n l\1 rrln ..-.r.
co1tt.;lq(at'.f
. . t,
3kr.irlcaii.:Oirstampc'
. . .
~\
.· · ·· .... t;;.>-.
,r..•;)) -- ...
Programme Date Material required on site: Dec. 2015
TC1:~w~~rfrfi~,7-~h;Jt''!9e;Sub~i~j~.l:·.~a.~ be~n. revie\v~?. checked,
coo@''61lfg ~P9.:~PP.f'(Y~;ct .r!l!::t;=flfl!fl!!~~ge;:'t'/lt!l ~h~:~pr~~f
Expected date of arrival on site : Dec. 2015
Documen s. ' .)
Raised by Review~d-\JY/1 c;tfuc~d by If·\\·11Si!·Err9':'"r¥a"i1ig'e9 c r61:{'J~ P'r;:;Jec(o\l~~~r
Siva l~abai
1/c~~A~Q ~--
I
Kh7~- AliH~-
Rola·Khai\f'fh
( _cyi -ft'-- ., - ____k~
/ /7.#'
~~, ,.,

Dllsign Copsultant (DC) Comments:- 1 ;"• .. ~


,, .I J.. J ·E~J11pyer Comments;-

Refer to comments ~
Signature lName J .A.ghbar I Date
~. ~· tel<r.jfit.,r-m• .
J 121"10/2015 Signature I Name J Date
En!;Jineer's Comments:- A.Magdi

J
,----.
Status Code: 0 I 1 I 2 I 3 I 4 I 1\. 5 ) I 6
1. • No Exception Taken" 2. "Exceptions as Noted"
5. ''Review Not Required"
3. "'"'" "d '''"bmtr
4. " Rejected" 6 . "Issued for Construction"
Engineer's Signature:

Received by Contractor
~N,mo
Name:
I
- o,••
Date:

~.;
_., •'\• ' ~ ' ' 'I

MTC-ACM·PJM·FRM·00407 Rev 02
17 September 2013
----- ---·- - - - - - -- ,

·'
.'
-- - - - - ~ ·-- - --- -- -- - --- -- --- -- - - - -- ---- - - - ---- - - ------------- ·-·- - -- - -- -- -

\\!ll DFJEL D T ERfv'l !f•JAL BU iLD!f,iG- GEillEPJ\L CO f,JTRA C"!

Nl.t\ T ER iAL S UBii!1lTTJ\L (fl!lS) F OR\l/1

,----------------·------------ i ,1,JS No. : i~!S/O·'O~JS/0?.53


i Contr2cto r: TCA Jlf
i Coniract No. AUH .06 . ·10 .040~

~-To The Eng inee r: AEC0rt1


j Date : 27t·J1/ZO ·l5
jI Ra •1. 1 . ...
--··-- -~
j
f Material Description: Steel Slru clure For Escalalor Ramp
! As per Specification 'ias @ .~o 0

I~~~~~~i~~redit ~:: 8 ~ ~ ~ ~
AI Gate Hcuse 1 - 49

I! _____I Credit Rei. No.


SS No. 13707
Drawing Rei II 8 .0 .0 . Rei. No . : -
Others : T:i~ r~qu irc C Diait 'tl ar:an ty C!S pe r tne. contract Is unde;
Spe cifica:ion Raf : 051200 /', 055000
: prep aration 2nd it w ill be oro•Ji ded lo you in due cours e
. Attachments: R eply to Comments, Technical Compliance, Spe cification, List o f M alarial, Drawing , Mill Certific ate, Third party
l Test Certificate, Technical Data For Hilli HST Anchor, Test Certificate o f Bolt M1 2 . Paint Coating Data Sheet. IS O, License &
Company Detail And Samples Photo + 3 S <: mples Each Set
MANUFACTURER/SUPPLiER
Company Nam e : Demirsan, Hi Steel Co ., Kardam ir,
Locally Manufaclured : Ye s !g) No [8]
Posco. Hilli & Fasteners Point
Address : Turkey, l<orea, Germany & UAE Oth f!r~t;rih>..,.):;?~~:.'.r~ •'.
U E
1-"L'='oO!:ca~I'-'A_,q,_,e"-n,_,_I_......:.:..:U:.:.n:.::it:.:::e:.:::dc..:S::.:tc::e.::el'----=A=-----------+---i:n-i~
1 ••
ft-~,'' '< ;~. \'~ . •. . . • 1....
,.,::;' -:, . -~"'/ -:·.:c:·_,_,r::-7•..:"·. .''";--------1
Programme Date Material required on site: Dec, 2015
Con:;· ~ c:'s..VstifiG<i.tioJlJS!arijp?,'·;/~ ;::.v ··:.1
TCAqVee~liJ?'s rh'it~iiie stf6[fl1if£l~s ~e!:ll !(E.v~~ed, c hecke d,
! - , - - - - - - - - - - - - - - - - - - - - - I cooflliO.C!Ie£te.n>f--ajlpfo~p, for c omoliance with th t3 Efintra ct '
E::pected date of a~iva l on site : Dec. 2015 Docume~ts. '-'~ ' '~ u .e c · .1o1n< Ven t e"·"' ~ ._, J

Raised IJ{" .,}:'/ Reviewed '9'17


1
Checke d by J Sr. Eng. Manager I TCA JV Project Director
I-K:.:.I: .:la: . .l1cf
e:. :"'G"'~'-Ilo-~""z
/,7!i~
n --l-7J-'-/-_I
~-,-;_,..._·~,-fi(!Lrt,~
_-'-/_.,.._-_-_-l-l(j-q-f:g-:~;:-!a_y_v_,a<._,t.( \ I Hayda~.OZC!I~· i
-'=-!f- ; - I // ~ I 1: /0 I \ . /., Cft -
- /~,}~Lb.-+. -,4-<------
Siva l<anawsabai
II Ali •
;;;? r')N,•.,."f::;. : :..-- 1 ,
_::jq'···iL>' """' ·• . . ~...::-~.-- -

\7
Design Consultant (DC) Commen ts :-
1---=--------=-__:__----¥-'"--
h [.lfJ;\?\rfiimployer
'I Ccmm e n ts:-

Refer tc comm2r.ts

Sig nature I ~l am e H . i-:Cr.l~ n : t

J.Aohba• ! Signa ture i Name I Da te I


Engineer's Commen ts :-

I
!
Status Code: 0 I ·t (
\ 2 '\
J
!
I 3 I 4 i 5 I 6 l
1. "No Exception Taken"
4. "Rejected"
2. "Exceptions
5. "Review Not Req uired"
as'Noi~d" 3. "Revise and Resubmit"
6. "i ssued for Con slruction" I
I
Engineer's Signature : Na m e : Date : l
I
I Recei ve d by Con tra cto r Nam e:

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1\111-\.- -ER!P.L S UBi\!ilTTf.:\L (i\!iS) FOR!1i

Contractor: TCA JV i~iS No.: MS/040 1/S/0 315 l


Contract No. AUH.06 .10.0401 Date: 06/04./20·1G

To The Engineer: AECO M Rev. O


·--
Material Descripiion: Trimmer Beam Assembly :
Steel Beam 254x146x461(g/m, 254x1 4 S::37, 203x203x46
& 356x127x39kg/m, Angle ·tOOx100x12mm, Plates 16mm As per Spe cification Yes ~ No D
12mm & 10mm thk. , M20::60mm Connection Bolls, Nuts &
Washer, Hil!i M16, HT V8.8, HIT RE 500SD, HIT RE 500
( Unit ed Steel ) Alternative Yes 0 No !ZI
Estidama Credit Yes 0 NoD
SS No. 15369 Credit Ref. No.
Drawing Ref
8.0.0 . Ref. No. : -
Others : The required Draft warranty as per the contract is under
Specification Ref: Section 055000
nreparation and it will be provided to you in due course
Attachments: 1echnical Compliance, Specification, List of Materials, Drawing, Mill Certificate, 3rd Party 1est Report, Data
Sheet For Hilti Bolt & RE 500 And VOC Certificate, Test Certificate for Hex Bolt- Fasteners Point LLC, Da ta Sheet &
Calculation Sheet For DeckingSheet, Recycled Content. Company Details & Samples Photo + 3 Samples Each Set.
MANUFACTURER/SUPPLIER
Company Name ; Sulb, Hyundai, Evraz, Kar-demir, JSW,
Locally Manufactured : Yes [8] N o~
llyich, Hilti, Fastener Point, Tiger Profiles
Address : Bahrain, Korea , Russia , Turkey, India, UAE,
Other p~ --.1£f' e_:)n~n €\ ~ J ("
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China & Germany
Local Agent : USW- UAE ' I / ·- \ ":J'
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Contr~~~¥~ ~fb~ a2@.~c~ §'rabte~
Programme Date Material required on site: April, 2016
TCA J cert1f?es that the submittal has been reviewed~ecked,
coordinlital:l'a101<J:aWf8vAA~'Poompi~,\8J \~(ffittlfeltBntract
Expected date of arrival on site : April. 2016
Documents.
Raised b:i-------. ,£ Reviewed J{Y. Checl<ed by Sr. Eng. Manager TCA JV Project Director

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l;le!fi"gn Consultant (DC) Comments:- Employer Comments:-
s ee next page for commen ts
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ifes ~12.::tvitl-s ~ ?~ f"",){CS"J(f fD b~: ~;:,})lett{ re-Y!Jr~:
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Signature I Name J · !:l.ghb~r I
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I Date 25-Apr-16 Signature I Name J Date
Engineer's Comments:- 1;\RU?

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Status Code: 0 I i V.) I 3 I 4 I 5 I 6
1. "No Exception 1aken" 2. "Exceptions as Noted" 3. "Revise and Resubmii"
4. "Rejected" 5. "Review Not Required" 6. "Issued for Construction"
Engineer's Signature: Name: j Date:
Received by Contractor Name: I Date:
MTC-ACM-PJM-FRM-00407 Rev 02 1 oF2
! C-AW OC (n 1!"Kece\\/e&
1

17 September 2013
.1 S.o..<m.\'l e,.
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Awarded to

UNITED STEEL WORKS ·llC.

at
P.O.BOX NO: 93026, AL MAFRAQ INDUSTRIAL AREA, ABU DHABI, UAE

Quality Registrar Systems certify that the manageme·n-t system of the above
organization has been audited and found to be in compliance with the QRS
requirements for registration of the management system standard detailed
below:

ISO 9001:2015
Quality Management Systems

Scope of work

~ LATHE WORKSHOP
> ONSHORE & OFFSHORE OIL & GAS FIELDS & FACILITIES SERVICES
> SMITHERY AND WELDING WORKSHOP

Certificate No: AQU-10402


Originally Registered: 15 MAY 2013
Latest Issue: 25 MAY 2016
Valid up-to: 14 MAY 2019

Quality Registrar Systems

MANAGING OFFICE ADDRESS:


Quality Registrar Systems Tel: +971-2-6714302
P.O. Box :26826 Fax: +971-2-6741449
United Arab Emirates www.qrsyst.com
WORLD WIDE CERTIFICATION -

This is an accredited certificate authorized ior issue by Accreditation Service for Certifying Bodies (Europe) Limited who have assessed ORS as a Certifying
Boc;y ior compliance with ISO 17021: 2011 'Conformity Assessment- Requirements for bodies providing audit and certification of management systems.
www. uswllc.com PO Box 93026, Abu Dhabi, UAE

'
. --.-;,~· ~IE Tel-02 5868930,Fax-02 5868931
-~· ~ t:::

l o ~ntroduction
We take pleasure in introducing our company M/s United Steel Works LLC as a
comprehensive company, with activities related to Steel & Metal works, Stainless
Steel & Aluminium Fabrication along with fully equipped Machine shop.

Commercial Activities as per Trade License includes:

):> Fabrication Works

):> Machine Shop, smithy & welding works

> Onshore and Offshore Oil & Gas Fields Facility Services

Our Previous company M/s United Technical Steel Products Trading LLC was succeeded
as United Steel Works LLC so as to facilitate workshop facility and to have a production
house of our own in the heart of Abu Dhabi Industrial Area .
We have our own in-house design, fabrication, painting and site installation facilities,
with current infrastructure to support 15-20 tons of structural steel work per day. Over
all our current facility can execute structural steel and metal works of AED 1.5-2 million
per month.
Our client base includes both Onshore Construction companies and offshore oil field
companies working under ADNOC, TAKREER, and ADCO etc.
As Unit ed Steel Works LLC, we focus on the production of the below mentioned
Carbon & Galvanized Steel Products: (ASTM, API, BS, JIS & DIN Standards)

Mild steel plates, Pipes, 1-Beams, Channels, Angles, Purlins and profiles.
( · ):> Flat products, coils both Gland normal .
.\:;~:~~)
):> Gratings- Galvanized and Mill finish, Serrated and Normal with different pitch
sizes in full lengths and cut to sizes.

):> Chequered plates, both normal and cut to size with key holes and stiffener
angles if required.

):> G.l. cable trays.

> Pipe Fittings and Flanges.

):> Man Hole Covers of various Sizes and specifications.

3
www. usw llc.com PO Box 93026, Abu Dhabi, UAE
Tel-02 5868930,Fax-02 5868931

Stainless Steel Products: 304, 316, 316L


> S.S. Plates, Flats, Pipes, Chequered plates, Tile partition bars of various shapes
and sizes, Angles, Channels and other sections, Tactile and Nosing.

> Fabricated Bollards, Road barrier plates, Recessed covers, Flow drains, Wire
Mesh and Gratings.

> Cable trays of various sizes.

> S.S. Ropes, Chains, springs.

> Stainless Steel Navigation Light Assemblies.

> S.S. handrails with Glass Balustrades.

Structural Steel Works:


> Hangers.

> Carparks .

> Warehouse.

> Shades.

Fabricated Products:
> Steel structures, Utility Tunnel Framings, Structures with Aluminium Louvers,
Canopies, Garbage and normal Skips, Hand railings, Steel Moulds for various
castings, Escape and Normal Staircases.

> Transformer Room and Service room Raised Floors and Chequered Plate
covers.

> Bollards, Pipe Structures, Pipe clamps and saddles, Flanges, Fittings.

> Cat Ladders and Caged Ladders.

> Recessed Covers and Tree Gratings, Access Covers.

> Telecommunication Posts.

Aluminium & other metal Products:


> Aluminium profile, Flat bars, Sections, Ladders.

> Alumin ium extrusions .

> Aluminium Louvers with steel structures.

4
www.uswllc.co m PO Box 93026, Abu Dhabi, UAE
Tel-02 5868930,Fax-02 5868931

30 list of Key Personals


~ Mr.Sajjad Jabbar- Managing Director
(B.Tech in Mechanical Engineering)

Ex-Employee of B.K. Engineering in India, involved in planning and execution of


project. Major Projects include:
12M long rail mill expansion project in Bhilai Steel Plant.
Blast Furnace erection for Jindal steel at Bellary, Karnataka.
Sponge Iron Plants- 50 tons and 100 tons capacity.
25 tons single casting of ingot moulds and other iron castings.

Serving UAE for the last 10 years . Major Projects include :


- Jumeirah Beach Residence- JBR 3 for Arabtec Constrictions.
Palm Jumeirah- Nakheel villas on various fronds.
Abu Dhabi- Marina Mall Expansion Project for ETA Melco.
Palm Jumeirah monorail civil J.V.- Walkway structures and gratings.
- Various Dubai International Airport expansion projects for AI Habtoor- Murray
and Robert J.V.
Burj Khalifa- The Tower for Samsung/Besix/Arabtec J.V.
District Cooling Plant- DCP 3 -60,000 tons capacity at down town Burj Khalifa .
AI Maryah Island Development- AI Naboodah- Structural Steel Works of 1000
tons to support portable water network and district cooling pipes.
Other Misc. Structural works amounts to a total value of AED 18,000,000.
(
Stainless Steel Metal Works for AI Naboodah - includes SS Cable Trays, SS
\~i:~) Recessed Cover, Tree Gratings, Bollards and Handrails amounts to a total
project value of AED 23 ,000,000.

Role on the Projects Executed : Responsible for the management of complete


operations and commercial aspects . Handled a work force of 150 workers and
30 staff.

Setup fabrication yard in Abu Dhabi and making it well equ ipped to cater to t he
steel industry with a fabrication capacity of 500 tons a month.

7
www.uswllc.com PO Box 93026, Abu Dhabi, UAE
Tel-02 5868930,Fax-02 5868931

);;;> Mr. Jennifer Kesavan- Operations Manager


(B.Tech in Electrical Engineering)

Serving UAE for the last 5 years. Major Projects Include.


AI Maryah Island Development- AI Naboodah- Structural Steel Works and
Metal Works- in-charge of complete fabrication works in coordination with
procurement, logistics and site erections.
Mono Rails for DCP in AI Maryah Island- Kharafi National role on the project-
Project Manager.
Responsible for the design, supply, installation and commissioning of the
monorails at the DCP.
(·... , ) Heavy Duty Trench Covers- GSE &C- RRE 7, responsible for the design,
fabrication and delivery of the fabricated trench covers to match D400
specifications.
Stainless Steel gratings- Sambo E&C- Pre2- Design, Fabrication and supply of
stainless steel gratings.

);;;> Mr. Bijoe Baby- OA/QC Manager


(B.Tech in Mechanical Engineering)

Serving UAE for the last 8 years in Quality Control.


Certified for ISO 9001, OHSAS 18001, ISO 14001 system internal audit.
Major Projects include :
Dubai Flower Centre- QA/QC Engineer with thermo L.L.C on the project.
Responsible for the complete documentation of MEP works as per the
specifications to be submitted to the consultants for approval.
Dubai Airport Terminal 2- Was incharge.of QA/QC Documentation.
AI Maryah Island - Structural Steel and Metal Works- AI Naboodah National
Contracting.- Responsible for preparing shop drawings, design, material
submittals, setting up of WPS fabrication QA/QC procedure and was fully
responsible for work completions as per the project specifications.
Mise Steel Works- AI Mafraq Work Shop - Was responsible for making the
complete documentation fo r getting the company ISO Certified and training of
the project engineers and workshop in-charge on the QA/QC procedure.

8
www .uswllc.com PO Box 93026, Abu Dhabi, UAE

j c~s~ @~ Tel-02 5868930,Fax-02 5868931

~ Mr.Muhsin Kamarudheen- Project Manager


(B.Tech in Mechanical Engineering)

Serving UAE since 2010 in Steel fabrication and erection . Major Projects include:
DOT Project- Bynoonah Street Development- Supply and Installation of
chequered plates to cover trenches in uti lity room.
Responsible for the execution of complete site erection for 300 SQM chequered
plates and steel supporting structures .
AI Maryah Island- Street Light Rectification- Responsible for taking the quantity
in coordination with the QC Engineer to determine the damages caused on the
light poles during transportation and installation and was also responsible for
the rectification works on 592 nubers of light poles and to design, supply and
installation of additional supports for the light fixtures on the poles .
Pre 2 Project- Chequered Plates, Stair Case Handrail, Balcony Handrails.
Das Island- Helicopter Hanger and Car Park- AI Naboodah, AI Jaber Energy
Services and SK Engineering.- Responsible for preparing shop drawings, material
submittal, fabrication and supply of chequered plates to cover valve chamber
openings.

~ Ms.Nithya Sudheesh- Sr. Design Engineer


(M.Tech in Structural Engineering)

Serving UAE for the last 6 years in structural designing. Major Projects include:
DOT Project- Bynoonah street development- supply and install ation of
chequered plates and steel supports to cover trenches in utility room .
AI Maryah Island- Monorail Eam, Steel Structure for portable water pipe
network, steel platform for sewerage pump station, spiral staircase.
Das Island- Helicopt er Hanger, Car park shade, terminal building cladding
support.
Abu Dhabi Air Port Expansion Project- Etihad ULD Canopy, Blast Fence .
RRE-7- Chequered Plates, Grating for Trench covers, LED Structure, VRV
Platform Structure.

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www.uswllc com PO Box 93026, Abu Dhabi, UAE

~ ~§. @ ~
Tel-02 5868930,Fax-02 5868931

);> Mr.Shamsudheen Mohammed- Planning & Design Engineer


(B.Tech in Mechanical Engineering)
Working in UAE since 2012 in steel fabrication and erection . Major projects
executed:

RRE project -led structure, balcony handrail, chequered plate.


- Abu Dhabi Air Port- ULD shade, blast fence.
Das Island- Helicopter Hanger, car park shade. Responsible for preparing design,
shop drawings, execution and completion of work as per the specifications
provided by the client.

);> Mr. Pratheesh Prasannan- Site Supervisor


(Diploma in Mechanical Engineering)
Has six years' experience in the field of steel fabrication and installation.

- Trained on QA/QC procedures for steel fabrication.


Responsible for work allocation in the workshop and to make sure all works are
executed as per drawings and specifications. ,
Experience in executing 337 jobs as workshop in-charge with United Steel
Works from 2012- 2013 .
Experienced in handling 8- 10 jobs at a time and has handled a work force of
80 technicians at the same time.

);> Mr. Shabbir gulam- Workshop lncharge


( _-\ (Diploma in Mechanical Engineering)
\/)
Serving UAE for the last 6 years.

18 years' experience in fabrication works and machine shop.


Expert in die designing and die making.
Experienced in handling 8- 10 jobs at a time and has handled a work force of
80 technicians at the same time .

);> Mr. John Thomas- Accountant


Has 21 years of UAE experience in the field of accounting. Has been responsible

for maintaining all fin ancial records and logs.

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www.usw llc.com PO Box 93026, Abu Dhabi, UAE

~ ~ @)~/
Tel-02 5868930,Fax-02 5868931

~ Mr. Affiyaz- Painting In-charge

· Has 15 years of experience as painter. Has 10 years of UAE experience.

Responsible for all painting jobs.

Project experience: AI Maryah Island painting of 300 tons of pipe supports for

potable water network pipes .

11
www .usw llc. com PO Box 93026, Abu Dhabi, UAE

i ~@ f:!
Tel-02 5868930,Fax-02 5868931

40 Major Projects
~ AI Sowwah Island roads & Bridges : Pipe Racks, ss cable

Trays, Platforms, Stainless Steel Navigation Light, Recessed Covers, Tree

Gratings, Bollards, Led Bollards, Litter Bins, Fire Hydrant Covers, Stainless

Steel Cladding, Brackets, Ladders, Gratings, Trench Covers, Gl Wire Mesh

And Other Miscellaneous Steel & Metal Works .

\~d~ );> Das island helicopter hanger- offshore.

);> Das island car park- offshore.

);> Ras al Akhdar- Baynoonah street development.

);> Abu Dhabi Airport expansion project.

);> Ruwais refinery expansion RRE-2

);> Ruwais refinery expansion RRE-7.

);> Ruwais housing colony development.


( '
~~w );> Vas Island infrastructure works.

);> Sadiyat Island infrastructure works.

);> Dubai- Nad al Sheba sports complex.

>- Dubai- Khawaneej villas.

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www.uswllc.com PO Box 93026, Abu Dhabi, UAE
;.~~~- ~-­
l ~~$
Tel-02 5868930,Fax-02 5868931
~ i:2

60Job Pictures
Etihad Cargo Shade In Abu Dhabi Airport

SERPENTINA PANELS AT DAS ISLAND

23 . 1 2 . ?0 1 4 10 : 10

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www.uswllc.com PO Box 93026, Abu Dhabi, UAE

l ~ ~ t::.:
r• ri.,.· ~• Tel-02 5868930,Fax-02 5868931

Helicopter Hanger In Das Island

06 . '] [J) • 20 4 ',JO : .8

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www .uswllc.com PO Box 93026, Abu Dhabi, UAE

1 ~· ~ rf
~,~~~ - Tel-02 5868930, Fax-02 5868931

Carpark Shade In Das Island

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www.uswl lc.com PO Box 93026, Abu Dhabi, UAE

~ ~; @~ Tel-02 5868930,Fax-02 5868931

Platform For Sewerage Pump Station

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www.uswllc.com PO Box 93026, Abu Dhabi, UAE

l~s: ~ ~
Tel-02 5868930, Fax-02 5868931

District Cooling And Potable Water Pipe Support In AI Sowwah Island

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www.uswllc.com PO Box 93026, Abu Dhabi, UAE
Tel-02 5868930,Fax-02 5868931

Monorail And Lifting Troly In DCP

Steel Gratings For Transformer Room In Vas Island

Chequered Plate For Electrical Room In Dot Package-1


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