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Monobloc and Sectional Directional Control Valves

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HDS11

8 Sectional directional control valves HDS11

8A Standard valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . p.101


Contents
8A.1 General specification 101
8A.2 Dimensional data 102
8A.3 Performance curves 103
8A.4 Inlet and outlet covers 105
8A.5 Adjustable direct acting Relief Valve RV 106
8A.6 End covers 107
8A.7 Sectional bodies 109
8A.8 Spool charts 109
8A.9 Hydraulic circuits 109
8A.10 Spool positioners 113
8A.11 Lever styles 115
8A.12 Port relief and anti--cavitation valves 116
8A.13 Hydraulic--Pneumatic control ON--OFF 117

8B Electromagnetic control EMC - (ON-OFF) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . p.117


Contents
8B.1 General specification 117
8B.2 Dimensional data 118
8B.3 Performance curves 119
8B.4 Operating limits 120
8B.5 Sectional bodies 121
8B.6 Spool charts 122
8B.7 Spool actions 123
8B.8 4th Floating Position 123

8C Elements with pressure and flow control PQ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . p.125


Contents
8C.1 General specification 125
8C.2 Sectional body K100 126
8C.3 Inlet cover T100 127
8C.4 Sectional body K88 128
8C.5 Inlet cover T88 129
8C.6 Sectional body K90 130
8C.7 Inlet cover T90 131
8C.8 Inlet cover T89 132
8C.9 Proportional flow control PFCR11 133
8C.10 Special sectional bodies 134
8C.11 By--pass solenoid valve --BP3-- 135
8C.12 End cover for K100 and T100 136

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HDS11

8A Standard valves

8A.1 General specifications

Technical specification 8A.1.2 Material specification:


Body: High strength cast--iron.
l/min 45
Max flow rate Spool: Hardened steel -- Chrome plated.
U.S.G.P.M. 12
Seals: Buna “N”.
Max continuous operating bar 250
pressure supply port P PSI 3600 8A.1.3 Standard features:
Max intermittent peak pres- bar 320 1) Internal load holding check valves (prevent reverse
sure work port A/B PSI 4600 flow through valve when shifting)
Max back pressure bar 30 2) Parallel circuit.
tank port T PSI 430 3) Balanced interchangeable spools (provides
minimum leakage, smooth operation)
°C --10 to +80 4) Wide selections inlets, work ports, and outlets
Oil temperature
°F 14 to 180 threaded ports.
Oil viscosity mm2/s 16 to 75 5) Negative overlapping of the spool.

Oil filtration m 30 8A.1.4 Optional features available:

Spool leakage at 100 bar (1450 PSI), Temp. 50° C 1) Open or closed centre positions, 3 or 4 way
(120° F), viscosity 27 mm2/s: operations, 3 or 4 position (float position), full
open centre (motoring spool) and other spool
cm3/min 12 options.
Maximum
Cu. In./min 0.854 2) Carry over.
cm3/min 6 3) Series connection and priority pressure.
Average 4) Pressure compensated flow control.
Cu. In./min 0.427
5) Complete lever assembly.
Number of spools 1 to 10
8A.1.5 Symbols:

Adjustable direct operated relief valve P: inlet port


RV T: outlet port
(tamper--proof seal available on request)
A/B: work ports
H.P.C.O.: carry--over
Load hold check valve in each section LC
RV: relief valve
Cartridge anti--shock, anti--cavitation and P1T1: top inlet and outlet
OA--UC--C 3.1.0.2: spool position
service relief valve
P: pressure line
Mechanical release check valve RSM1 T : exhaust line
E: centre line (by pass).
8A.1.1 Weight
Version kg lb
Inlet with RV and P 1 2.21
1 spool section
1.30 2.86
(standard without options)
End cover standard 0.65 1.43
End cover with T and
0.75 1.65
H.P.C.O.

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HDS11

8A.2 Dimensional data

11.7 A 11.7
.46” .46”
24.8 30.9 30.9 24.8 78.2
0.98” 1.22” 1.22” 0.98” 3.08”
15 31.8 15 H.P.C.O. 39

.51”
*13
.59” 1.25” .59” 1.53”

16+2 Nm 13
P T

2.75”
70
2.20”
56
A

4.92”
125
1.30”

170,5
6.71’
33

7.08”
180
3.15”
80

2.16”
55
M8x1,25
3.44”
87,5
3.78”
96

Pos.4
24.5
.96”

1.65” Pos.1
21

42
.83”

.31”
8

Pos.2
ø8 ø13,5
Pos.3
.31”DIA .53”
63,5 66 L0
2.50” 2.96” (see 8A.11)

15
PRESS PRESS
.59” Float
B B

P1 Pos.3: STROKE - 8 mm. - .31”


Pos.2: STROKE - 4 mm. - .16” Pos.2: STROKE - 5 mm. - .19”
2.28”
58

0 0
Pos.1: STROKE - 4 mm. - .16” Pos.1: STROKE - 5 mm. - .19”
Pos.4: STROKE - 8 mm. - .31”
T1 A A
INLET MANIFOLD WITH P1 and T1. PRESS PRESS

RV
Dimensional data shown in mm and inches Ex.: 63.5 = mm
2.50” = inches

N. of sections 1 2 3 4 5 6 7 8 9 10

111.4 143.2 175 206.8 238.6 270.4 302.2 334 365.8 397.6
A
ension

4.38” 5.64” 6.89” 8.14” 9.39” 10.64” 11.90” 13.15” 14.40” 15.65”
Dimen

134.8 166.6 198.4 230.2 262 293.8 325.6 357.4 389.2 421
B
5.31” 6.56” 7.81” 9.06” 10.31” 11.57” 12.82” 14.07” 15.32” 16.57”

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HDS11

8A.3 Performance curves

Oil: Shell Tellus T37


Temperature: 50° C (120° F)
Viscosity: 27 mm2/s

P⇒T A- B⇒T

P T A T

B
Pressure drop

Pressure drop

bar PSI bar PSI


U.S.G.P.M. U.S.G.P.M.

l/min l/min
Flow rate Flow rate

P⇒A- B Metering

std. Spools

A/B → T 150 bar


Pressure drop

Flow rate

U.S.G.P.M.

P → A/B 150 bar

bar PSI l/min


U.S.G.P.M. inches

l/min mm

Flow rate Stroke

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HDS11

Oil: Shell Tellus T37


Temperature: 50° C (120° F)
Viscosity: 27 mm2/s

P1 ⇒ T1 A ⇒ T1

P1

T1
T1
Pressure drop

Pressure drop

bar PSI bar PSI


U.S.G.P.M. U.S.G.P.M.

l/min l/min
Flow rate Flow rate

B ⇒ T1 Relief Valve RV

T1

B
Pressure drop

Pressure setting

bar PSI bar PSI


U.S.G.P.M. U.S.G.P.M.

l/min l/min

Flow rate Flow rate

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HDS11

8A.4 Inlet and outlet covers

8A.4.1 Inlet manifold (standard) with P and RV

D Type Code
P
P SAE6 T06 * 200.9310.6002.0
øD

E
SAE8 T07 * 200.9310.7003.0
T
RV 3/8” BSP T09 * 200.9310.2002.0

* Inlet section code with RV set at standard pressure: M18X1.5 T10 * 200.9310.1003.0
150 bar (2100 PSI)

8A.4.2 Inlet manifold with P1 -- T1 -- RV

P1 T1 D Type Code

P
SAE6 T11 * 200.9310.6003.0
P1

E SAE8 T12 * 200.9310.7002.0

RV T1 T
3/8” BSP T14 * 200.9310.2003.0

M18X1.5 T15 * 200.9310.1002.0


* Inlet section code with RV set at standard pressure:
150 bar (2100 PSI)

8A.4.3 Inlet manifold with P1 -- T1

D Type Code
P1 T1
SAE6 T16 200.9310.6004.0
P P
1 SAE8 T17 200.9310.7005.0
E
T1 3/8” BSP T19 200.9310.2004.0
T

Plugs M18X1.5 T20 200.9310.1004.0

8A.5 Adjustable direct acting pressure Relief Valve RV

Relief valve set at 30 l/min (8 U.S.G.P.M.)


Fluctuating pressure
F

Pressure set range Std. setting Spring P


Setting Code
bar (PSI) bar (PSI) colour

30 - 95 60 Yellow
Peak

(400 - 1300) (860) 06 (YE)

96 - 210 150 Green


15 T
(1300 - 3000) (2100) (GR)

** 211 - 320 260 Blue


Operating Time 26
(3000 - 4600) (3700) (BL)

** The maximum operating pressure for each valve series is indicated in


the “Technical specification” at the first page of each valve section.

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HDS11

8A.6 End covers

8A.6.1 Outlet manifold (std) with T and open center

∅D Type Code

SAE6 P01 200.6300.6001.1


T
T
P T SAE8 P02 200.6300.7001.0
E
T
3/8” BSP P04 200.6300.2001.1
T E T

M18X1.5 P05 200.6300.1001.0

8A.6.2 Outlet manifold with T and H.P.C.O.


(power beyond)

∅D Type Code

H.P.C.O. SAE6 P06 200.9300.6002.0

T SAE8 P07 200.9300.7002.0


T
P H.P.C.O. T
E
T
3/8” BSP P09 200.9300.2002.0
T E T
M18X1.5 P10 200.9300.1002.0

8A.6.3 Outlet manifold with open center 8A.6.4 Outlet manifold with closed center

Type Code* Type Code*


P11 200.6300.9001.0 P12 200.9300.9002.0

Plug
T
T
P P
E E
T
T
T E T
T E T

To be used with P1 and T1 on the inlet manifold To be used with P1 and T1 on the inlet manifold

8A.6.5 Outlet manifold with T and closed center

∅D Type Code

SAE6 P13 200.9300.6003.0


T
T
P
T SAE8 P14 200.9300.7003.0
E
T
T T
3/8” BSP P16 200.9300.2003.0
E

Plug M18X1.5 P17 200.9300.1003.0

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HDS11

8A.7 Sectional bodies

8A.7.1 Standard circuit: parallel

Type/Code

∅D Section with
Standard valve
UC - OA - C
(UC - OA - C)
K01 K06
SAE6
200.9413.6051.0 200.9413.6053.0
D
K02 K07
SAE8
200.9413.7027.0 200.9413.7028.0

K04 K09
3/8” BSP
200.9413.2624.0 200.9413.2625.0

K05 K10
M18X1.5
200.9413.1272.0 200.9413.1273.0

cyl. A
cyl. B

P E T

8A.7.2 Optional circuit: series and tandem

Type/Code

∅D Section with
(UC - OA - C) Standard valve
UC - OA - C

K47 K52
SAE6
200.9413.6052.0 200.9413.6054.0

K48 K53
SAE8
200.9413.7029.0 200.9413.7030.0

K50 K55
3/8” BSP
200.9413.2626.0 200.9413.2627.0

K51 K56
M18X1.5
200.9413.1274.0 200.9413.1275.0

P
cyl. A
cyl. B

E T

Note: Body code consist of machined casting, seals and hold check valve only. Not to be used for complete valve order.

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HDS11

8A.7.3 Check valves with mechanical release RSM1 on A/B ports


The check valve taper seal is released by means of a
taper on the spool and by a push rod.

D D Port A ( RSM1/A)

Spool SR Spool AR
B A
cyl. A cyl. A
cyl. B
RSM1 RSM1

P E T P E T
Spool ZR
cyl. A
cyl. B

N.B.: port B plugged with


SR spool
P E T

Port B ( RSM1/B) Port A/B ( RSM1/AB)

Spool GR Spool AR
Spool AR
cyl. A cyl. A
cyl. B cyl. B cyl. B

P E T P E T P E T
N.B.: port A plugged with GR spool

8A.7.4 Directional control valve bodies for RSM1 valve

RSM1/A RSM1/B RSM1/A--B


∅D Spool SR--AR Spool ZR Spool GR--AR Spool AR RSM1 Code
Type/Code Type/Code Type/Code Type/Code
K65 K66*
SAE6 200.7876.0192.0
200.9413.6061.0 200.9413.6062.0
K63 K40** K64* K62*
3/8” BSP 200.7876.0191.0
200.9413.2034.0 200.9413.2033.0 200.9413.2035.0 200.9413.9014.0
K60 K70** K61*
M18X1.5 200.7876.0190.0
200.9413.1279.0 200.9413.1046.0 200.9413.1280.0

* : K61 -- K62 -- K64 -- K66 need special lever L153 -- L353


** : K40 -- K70 need special lever L175--L375
Note: Body code consist of machined casting, seals and hold check valve only. Not to be used for complete valve order.

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HDS11

8A.8 Spool charts


Spool scheme Spool features Type 3 way -- 3 position
S
4 way -- 3 position A closed
A SR**
A/B closed E open by pass
AR**
E open by pass
High metering spool 4 way -- 3 position
(max flow suggested AS X
series connection
15 l/min.)

4 way -- 3 position 4 way -- 4 position Z


B
A/B--E closed 4th floating position ZR**

4 way -- 3 position 4
A/B to tank in neutral C 4 way -- 4 position WW
E open by pass 4th floating position *

3 way -- 3 position * : “WW” spool require special body (K...), positioner (240)
G
B closed and lever (L192)
GR**
E open by pass ** : special body required

8A.9 Hydraulic circuits


Standard parallel circuit Optional tandem circuit

T06 K01 - A K01 - C K01 - G P01 T06 K47 - A K47 - A K47 - A P01
P P T P P T

E E

T B A B A B T B A B A B A

Optional series circuit Combined parallel/series circuit

T06 K47 - X K47 - X K47 - A P01 T06 K47 - X K47 - A K01 - A P01
P P T P P T

E E

T B A B A B A T B A B A B A

8A.10 Spool positioners

F (N) Type Code* Type Code*


200 01 STD 200.7685.1001.0 02 200.7685.3001.0
36
140 79 200.7685.1092.0 1.68”

3 position spring return to neutral 2 position detent - spring centre

* : code without plastic plug; plastic plug code: 200.6780.0008.0


Code F (N)**: force in Newton (N) needed to operate the spool
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HDS11

Type Code* Type Code


03 200.7685.2001.0 04 200.7685.4003.0

3 position detent 4 position float Plastic plug code: 200.6780.0009.0

Type Code* Type Code*


05 200.7685.2005.0 06 200.7685.1005.0

2 position detent 2 position spring return

Type Code* Type Code*


07 200.7685.2027.0 12 200.7685.1021.0

2 position detent 2 position spring return

Type Code* Type Code*


15 200.7685.1109.0 16 200.7685.1110.0

2 position spring return 2 position spring return

* : code without plastic plug; plastic plug code: 200.6780.0008.0

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HDS11

Type Code* Type Code*


17 200.7685.1040.0 20 200.7685.3010.0

2 position spring return 2 position detent + spring return

Type Code* Type Code


38 200.7685.2029.0 84 200.9686.1097.0

4 position detent 3 position spring return

Type Code Type Code*


88 200.9686.1010.0 106 200.7685.2028.0

3 position spring return to neutral 2 position detent - spring return to pos.1

Type Code Plastic plug code:


240 200.7685.4031.0 200.6780.0009.0

56

4102

4 position float
only for “WW” float spool

* : code without plastic plug; plastic plug code: 200.6780.0008.0

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HDS11

8A.10.1 Microswitch control on each single element

Type Code Microswitch is operated


30 200.9686.1050.0 when the spool is in
pos. 1

*
Type Code Microswitch is operated
32 200.9686.1060.0 when the spool is in
pos. 2

* The microswitch is supplied only


on customer’s request

Type Code Microswitch is operated


34 200.9686.1064.0 when the spool is in
pos. 1 and 2

8A.10.2 Single microswitch control for multi--sectional


valves (from 1st up to second--last element).

Type Code
39 (MSF) 200.9686.1139.0

Microswitch is operated when the spool


is in pos. 1 and 2

8A.10.3 Single microswitch control for multi --


sectional valves (last element, T side).

Type Code
40 (MFL) 200.9686.1140.0

Microswitch is oper-
ated when the spool is *
in pos. 1 and 2

* The microswitch is supplied only


on customer’s request
1 -- Positioner 40 must be assembled only on the last element near T port
2 -- Positioner 40 require T port plugged. Use T1 on inlet cover

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HDS11

8A.11 Lever styles

Type
L55

14

Lo
M8X1.25
Type
L100
Type M8X1.25
L175*
Type
L192**

Lo
Type Code
mm inches

150 5.90 AL001 200.7022.1019.0


Type
L300
Type 200 7.87 AL002 200.7022.1003.0
L375*
Type 250 9.84 AL003 200.7022.1005.0
L392**

300 11.81 AL004 200.7022.1006.0

M8X1.25

*: L175 -- L375 only for “Z” spool application


**: L192 -- L392 only for “WW” spool application

8A.11.1 Safety levers

Type
L140
M8X1.25
Lo

M8X1.25
Type M8X1.25
L150
Lo
Type Code
mm inches

160 6.30 AL014 200.7022.1009.0

180 7.08 AL018 200.7022.1011.0

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HDS11

8A.11.2 Remote cable control

Lever Code M10X1.5 Lo


Support 200.7609.0013.0 Type Code
mm inches
185 7.28 AL001 200.7022.2001.0

L0
250 9.84 AL002 200.7022.2003.0

300 11.81 AL003 200.7022.2004.0

Optional 350 13.78 AL004 200.7022.2005.0


M10X1.5
200.6772.0048.0

Cable Spool kit


Cable length Code

1000 mm 200.5441.04002
1500 mm 200.5441.04005
2000 mm 200.5441.04006
2500 mm 200.5441.04007
3000 mm 200.5441.04008
Cables are assembled on 4000 mm 200.5441.04009
the valve only on request
and with an extra charge. Code 200.9609.0037.0
200.9609.0039.0*
* only for “Z” spool application

Type Code M10X1.5 Type Code Type Code


L142 200.7071.2012.0 L133 200.9759.2007.0 L188* 200.9759.2024.0

View from X
Fulcrum
Fulcrum

Stick Lever
Stick Lever
View from X (AL038) M10X1,5
M10X1.5

Optional
200.6772.0048.0
Only for rod remote control
Fulcrum

Fulcrum 1 2
8A.11.3 Cross joystick for dual axis spool control P T

Type Code
Type Code L134 200.9759.2007.0 A A
AL038 200.7022.2018.0
Type Code B B
Lo=200

L189* 200.9759.2024.0

L133--L134--L188--L189 are supplied


complete with rubber boot protection

M10X1.5
L188* -- L189*: only for “Z” spool application
X

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HDS11

8A.12 Port relief and anti-cavitation valves

Port relief valve settings

Pressure set range Std. Setting Spring


Type
bar (PSI) bar (PSI) colour

30 - 130 60 Yellow
(400 - 1850) (860) 06 (YE)

131 - 320 150 Green


15
(1850 - 4600) (2100) (GR)

8A.12.1 Port relief valve

Type bar
OA

Pressure setting

Flow rate

l/min

8A.12.2 Anti--cavitation valve

Type bar
C
Pressure drop

Flow rate

l/min

8A.12.3 Combined port relief and anti--cavitation valve

Type bar
UC
Pressure setting

Flow rate

l/min

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HDS11

8A.13 Hydraulic-Pneumatic control ON-OFF

Type Code
HP 24 200.9686.5049.0

73
2.88”
30 32
1.18” 1.26”
Operating conditions 1/8”BSP
Hydraulic control:
Pressure range: (bar) Min. 6 -- Max. 15
(PSI) Min. 85 -- Max. 215
Pneumatic control:
Pressure range: (bar) Min. 6 -- Max. 10
(PSI) Min. 85 -- Max. 145

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HDS11

8B Electromagnetic control EMC


(ON−OFF)

8B.1 General specifications

Technical specification Pilot − Actuated Check Valve − RP−

l/min 40
Max flow rate 8B.1.3 Ports
U.S.G.P.M. 11
Max continuous operating bar 250 P−T−P1−T1−A−B−HPCO . . . . . . . . . . . (M18X1.5 − 3/8"BSP
pressure supply port P PSI 3600 −SAE6 − SAE8)
Max intermittent peak pres- bar 320 8B.1.4 Input voltages
sure work port A/B PSI 4600
Continuous Current . . . . . . . . . . . . . . . . . 12VDC − 24VDC *
Max back pressure on the bar 20
channel T" PSI 290 8B.1.5 Solenoid specification

°C −10 to +80 Technical specification


Oil temperature
°F 14 to 180
12 (24)
Oil viscosity mm2/sec 20 to 50 Continuous current voltage V. D.C.
+5% −10%
Oil filtration μ p25 Power consumption Watt (W) 36 (37)
Intensity of current Ampere (A) 3 (1.55)
Spool leakage at 100 bar (1450 PSI), Temp. 50° C (120°
Resistance Ohm (Ω) 4 (15.5)
F), viscosity 27 mm2/sec:
cm3/min 16 Duty cycle (continuous) ED 100%
Maximum
Cu. In./min 1.138 Stabilized temperature at
°C 110
cm3/min 12 nominal voltage
Average
Cu. In./min 0.854 Ambient temperature °C −20 to +40

Protection class . . . . . . . . . . . . . . . . . . . . IP65 (DIN 40050)


Number of spools 1 to 10
Coil insulation . . . . . . . . . . . . . . . . . . class H (VDEO 0580)
STD. connection . . . . . . . . . . . . . . . . . . . . . . . . (DIN 43650)
Adjustable direct operated relief valve Manual override.
RV
(tamper−proof seal available on request) Explosion−proof version on demand.
8B.1.6 Mechanical specification
Load hold check valve in each section LC
Spool diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 mm
Cartridge anti−shock, anti−cavitation and Spool stroke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.50 mm
OA−UC−C
service relief valve Overlapping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.25 mm
Internal passage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 mm
Dimensional section (width) . . . . . . . . . . . . . . . . . . . . 40 mm
8B.1.1 Material specification:
Body: High strength cast−iron. 8B.1.7 Weight
Spool: Hardened steel. Version kg lb
Seals: Buna N".
Inlet with RV and P 1.0 2.23
8B.1.2 Optional features available 1 spool section with 2
2.50 5.50
Series circuit; solenoid
Load sensing circuit; 1 spool with 1 solenoid 2.10 4.62
Spool 3−way or 4−way at 2−3 positions;
Port relief and anti−cavitation valves −OA−UC−C− End cover with T and
0.75 1.65
Cross port relief valve − AA− HPCO

* for non indicated tension valves, please contact our Sales Department

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HDS11

8B.2 Dimensional data

B 89
3.5”

11.7 A 11.7 77.5


.46” .46” 3.05”
24.8 35 35 24.8 37.5
0.98” 1.38” 1.38” 0.98” 1.48”
15 40 15 34.5
.59” 1.58” .59” 1.36”

H.P.C.O.

3.11”
79
16+2 Nm 13
Ø 10.5
P T

P
2.20”
56

4.33”

10.55”
110

268
1.30”
80
3.15”
33

B
3.78”
96

3.11”
79

15
.59”
1.14”

P1
29

Plugged

For inlet and outlet manifold see chapters 8A.4 - 8A.6


Inlet manifold with P1
T*-- For EMC electromagnetic control versions always use
outlet covers with side outlet T connection.
RV (Ex.: P04, P05, etc.)
Ex.: 29 = mm
1.14” = inches

N. of sections 1 2 3 4 5 6 7 8 9 10

119.6 159.6 199.6 239.6 279.6 319.6 359.6 399.6 439.6 479.6
A
D ension
n

4.71” 6.28” 7.86” 9.43” 11.01” 12.58” 14.16” 15.73” 17.31” 18.88”
Dimen

143 183 223 263 303 343 383 423 463 503
B
5.63” 7.20” 8.78” 10.35” 11.93” 13.50” 15.08” 16.65” 18.23” 19.80”

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HDS11

8B.3 Performance curves

Oil: Shell Tellus T37


Temperature: 50_C (120_F)
Viscosity: 27 mm2/sec

P⇒T P ⇒ A/B
P T P
A

Pressure drop
Pressure drop

bar PSI bar PSI


U.S.G.P.M. U.S.G.P.M.

l/min l/min

Flow rate Flow rate

A/B ⇒ T
T
A

B
Pressure drop

bar PSI
U.S.G.P.M.

l/min
Flow rate

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HDS11

8B.4 Operating limits

Oil: Shell Tellus T37


Temperature: 50_C (120_F)
Viscosity: 27 mm2/sec
Tested with voltage V = --10%

Standard Circuit

P - RV - A/B ⇒ T

P T

RV
Max. back pressure: T = 20 bar
l/min

(290 PSI)

U.S.G.P.M.

PSI

bar

Operating Pressure

Carry--over Circuit

P ⇒ HPCO A/B - RV ⇒ T

P T

RV HPCO

Max. back pressure: T = 20 bar (290 PSI)


l/min

HPCO = 250 bar (3600 PSI)

U.S.G.P.M.

PSI

bar

Operating Pressure

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HDS11

8B.5 Sectional bodies

8B.5.1 Standard circuit: parallel

Type/Code

(UC - OA - C) ∅D Section with


Standard valve
UC-- OA-- C

D K201 K211
SAE6
200.9413.6055.0 200.9413.6060.0
B A
K202 K212
SAE8
200.9413.7031.0 200.9413.7032.0

K204 K214
3/8” BSP
200.9413.2628.0 200.9413.2629.0

E K205 K215
T T M18X1.5
200.9413.1276.0 200.9413.1277.0

cyl. A
cyl. B
P

P E T

8B.5.2 Optional circuit: series and tandem

Type/Code

∅D Section with
Standard valve
(UC - OA - C) UC-- OA-- C

K247 K252
SAE6
200.9413.6066.0 200.9413.6070.0
D
K248 K253
SAE8
B A 200.9413.7039.0 200.9413.7042.0

K250 K255
3/8” BSP
200.9413.2042.0 200.9413.2036.0

K251 K256
M18X1.5
200.9413.1034.0 200.9413.1037.0
E
T T
P
cyl. A
cyl. B

P
E T

Note: Body code consist of machined casting, seals and hold check valve only. Not to be used for complete valve order.

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HDS11

Manual override Manual override

8B.6 Spool charts

Spool scheme Spool features Type 4 way -- 3 position


A/B closed XE*
series connection
4 way -- 3 position
A/B closed AE
4 way -- 3 position
E open by pass
A/B to tank in neutral XCE*
series connection
4 way -- 3 position
BE 4 way -- 3 position
A/B--E closed
A/B closed LAE**
Load Sensing
4 way -- 3 position
A/B to tank in neutral CE
E open by pass 4 way -- 3 position
A/B to tank in neutral LCE**
4 way -- 3 position Load Sensing
A closed DE
B to tank in neutral 3 way --3 position
B closed LGE**
3 way -- 3 position Load Sensing
B closed GE
E open by pass 3 way -- 3 position
A closed LSE**
4 way -- 3 position Load Sensing
B closed LE
* series body required
A to tank in neutral ** special body required

3 way -- 3 position
A closed SE
Note: For availability of L/S versions please contact our Sales Department
E open by pass

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HDS11

8B.7 Spool actions


8B.7.1 Double--Solenoid spring--centered valves 8B.7.3 Single Solenoid spring offset valves

Type Type Solenoid at port “A” end of body


01E 03E

8B.7.2 Single Solenoid spring offset valves 8B.7.4 Double Solenoid, two detent position valves*

Type Solenoid at port “B” end of body Type Type


02E 04E 05E

* Available only on request

8B.8 4th Floating position

8B.8.1 Main features


Max operating pressure: . . . . . . . . . . . . . . . . . . . . . . 250 bar Average leakage: 30 cm3/min (100 bar, 50_C, 27 mm2s --1)
Max admitted flow: . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 l/min Solenoid power: . . . . . . . . . . . . . . . . . . 48 Watt (12--24 Vdc)

8B.8.2 General specification

-- Pressure drops with 35 lt/min: -- In case the directional control valve consists of 2 or more
Pos 0 sections, we suggest to position the section (or the
P ⇒T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 bar sections) with 4th floating position as last section in the
pack close to the “T” outlet cover.
Pos 1 and 2 -- In the electric 4th floating position it is necessary to use
P ⇒ A / P ⇒ B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 bar always the cover with “T” side outlet (ex. P04, P05, etc.)
B ⇒ T / A ⇒ T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.5 bar -- To be used, if possible, in circuits without the carry--over
version ( on the contrary please contact our Sales
Pos 3 (4th floating position) Department)
A ⇒ T / B ⇒ T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.5 bar -- The 4th floating position must always be realized as from
the “0” neutral position with both solenoids not
-- Parallel circuit, electric operated energized.
-- Compatible for assembling on HDS11 valve series -- It is not possible to have versions with OA--C--UC
-- Intermediate spacers 15 mm width needed valves with the 4th floating position section.

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HDS11
8B.8.3 Dimensional data

89
3.5”
56 77.5
2.2” 3.05”
8 40 8 37.5
.31” 1.57” .31” 1.48”
34,5
1.36”

3.46”
88
P T 16+2 Nm 13

P
A
4.32”
110

B
3.46”
88

8B.8.4 Hydraulic circuit

1 0 2 3

Pos.0 Pos.1
Sol.A Sol.B

Pos. 0

Pos. 1 F

Pos. 2 F

Pos. 3 F F Floating
Pos.2 Pos.3
Position

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HDS11
8B.8.5 Spool chart 8B.8.6 Spool action

Spool scheme Spool features Type Type Double--Solenoid spring--centered valves


08E + 4th floating position
1 0 2 3 4 way -- 4 position
4th floating electric ZE*
position

* Special body required

1 0 2 3

8B.8.7 Sectional body and manifold

D
Type/Code
B A (*) ∅D
Standard

K225
SAE6
cyl. A 200.9413.6071.0
cyl. B
T E T K226
SAE8
200.9413.7043.0

P E T K227
3/8” BSP
200.9413.2633.0

P K228
M18X1.5
200.9413.1289.0

H Code

E
T T 8 mm 200.7649.0035.0

(*) bodies with ports for OA--UC valves are not available

8C Elements with pressure and flow


control PQ

8C.1 General specifications


Max continuous operating pressure Control accuracy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ± 5 %
supply port P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250 bar Pressure difference np . . . . . . . . . . . . . . . . . . . . max. 6 bar
Max intermittent peak pressure Oil temperature range . . . . . . . . . . . . . . . . . --10_ to +80_ C
work port A/B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 320 bar Viscosity range . . . . . . . . . . . . . . . . . . . . . 16 to 75 mm2/sec
Max back pressure tank port T . . . . . . . . . . . . . . . . . 30 bar
Recommended filtration . . . . . . . . . . . . . . . . . . 25 micron
Nominal flow . . . . . . . . . . . . . . . . . . . . . . . . . . . max. 50 l/min
Adjustable direct acting:
Adjustable setting flow range on 350° turning--knob:
Relief valve on the lines . . . . . . . . . . . . . . . . Inlet flow: RV1
Min flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 l/min
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Priority flow: RV2
Max flow (input) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 l/min
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Residual flow: RV3
Fixed priority flow . . . . . . . . . . . . . . . . VDPF = 0 to 40 l/min
By--pass solenoid valve . . . . . . . . . . . . . . . . . . . . . . BP3/AE
Adjustable priority flow . . . . . . . . . . VDP 06 = 0 to 6 l/min
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BP3/CE
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VDP 12 = 0 to 12 l/min
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VDP 25 = 0 to 25 l/min
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VDP 40 = 0 to 40 l/min
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HDS11

8C.2 Sectional body K100


8C.2.1 Application variation

Intermediate section with priority flow divider pressure compensated valve, pressure relief valves and by-- pass valve.

∅D Type

BP3/AE 13HC (12 VDC) BP3/CE 13HC (12 VDC) M18X1.5 K100/1
BP3/AE 23HC (24 VDC) BP3/CE 23HC (24 VDC)
3/8” BSP K100/2

SAE8 K100/7
D D

00VC00 RV1 RV2 00VC00

P T
VDPF
HDS11

E
T T

00EC BP3/AE VDP


VDPF: 1 ­ 40 l/min
Pe

Flow set range Standard Flow regulator


Pressure set Standard Relief valves (l/min) Setting l/min Type
range (bar) Setting bar Type
0­6 6 VDP 06
30 ­ 95 60 RV1 or RV2 - 06
0 ­ 12 12 VDP 12
96 ­ 210 150 RV1 or RV2 - 15 0 ­ 25 25 VDP 25
211 ­ 320 260 RV1 or RV2 - 26 0 ­ 40 40 VDP 40

8C.2.2 Scheme example

HPCO = can be pressurized

B1 A1 B2 A2 P T B4 A4
T T T

Pe Priority flow Pr

VDP
Residual flow

HPCO E E E E

BP3/AE

RV1 RV2
T T T

P37 KSTD KSTD K100 KSTD PN42

HDS11 LEFT 1_ 2_ 3_ 4_ HDS11 RIGHT

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HDS11

8C.3 Inlet cover T100


8C.3.1 Application variation

Inlet cover with priority flow divider pressure compensated valve, pressure relief valves and by-- pass valve.

∅D Type
BP3/AE 13HC (12 VDC) BP3/CE 13HC (12 VDC)
M18X1.5 T100/1
BP3/AE 23HC (24 VDC) BP3/CE 23HC (24 VDC)
3/8” BSP T100/2

D D SAE8 T100/7

00VC00 RV1 00VC00


RV2

P T
VDPF
HDS11

BP3/AE VDP
00EC VDPF: 1 ­ 40 l/min
HPCO
Pressure set range Standard Flow regulator
Pressure set Standard Relief valves (l/min) Setting l/min Type
range (bar) Setting bar Type
0.5 ­ 6 6 VDP 06
30 ­ 95 60 RV1 or RV2 - 06
0.5 ­ 12 12 VDP 12
96 ­ 210 150 RV1 or RV2 - 15 0.5 ­ 25 25 VDP 25

211 ­ 320 260 RV1 or RV2 - 26 0.5 ­ 40 40 VDP 40

8C.3.2 Scheme example

HPCO = can be pressurized

P T Pr B1 A1 B2 A2
T T

Priority flow Pr

VDP
Residual flow

HPCO E E E

BP3/AE

RV1 RV2

T T

T100 KSTD KSTD PN42

HDS11
1_ 2_

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HDS11

8C.4 Sectional body K88


8C.4.1 Application variation

Intermediate section with priority flow divider pressure compensated valve, pressure relief valves and by-- pass valve.

∅D Type
BP3/AE 13HC (12 VDC) BP3/CE 13HC (12 VDC)
M18X1.5 K88/1
BP3/AE 23HC (24 VDC) BP3/CE 23HC (24 VDC)
3/8” BSP K88/2
D D SAE8 K88/7
00VC00 RV3 RV1
00VC00

D P2
VDPF
HDS11

E
T T

00EC BP3/AE VDP


VDPF: 1 ­ 40 l/min

Flow set range Standard Flow regulator


Pressure set Standard Relief valves (l/min) Setting l/min Type
range (bar) Setting bar Type
0.5 ­ 6 6 VDP 06
30 ­ 95 60 RV1 or RV3 - 06
0.5 ­ 12 12 VDP 12
96 ­ 210 150 RV1 or RV3 - 15 0.5 ­ 25 25 VDP 25

211 ­ 320 260 RV1 or RV3 - 26 0.5 ­ 40 40 VDP 40

8C.4.2 Scheme example

D = excessed flow can be pressurized

A1 B1 P2 A3 B3 A4 B4
T T
T
VDP Priority flow
P
Pr
Residual flow

Pe

P E E E E T2

BP3/AE

RV1
RV RV3
T T T
T
D

TSTD KSTD K88 KSTD KSTD PSTD

1_ 2_ 3_ 4_

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HDS11

8C.5 Inlet cover T88


8C.5.1 Application variation

Inlet cover with priority flow divider pressure compensated valve, pressure relief valves and by-- pass valve.

∅D Type
BP3/AE 13HC (12 VDC) BP3/CE 13HC (12 VDC)
M18X1.5 T88/1
BP3/AE 23HC (24 VDC) BP3/CE 23HC (24 VDC)
3/8” BSP T88/2

D D SAE8 T88/7

00VC00 RV3 RV1


00VC00

D P
VDPF
HDS11

00EC BP3/AE VDP


VDPF: 1 ­ 40 l/min

Flow set range Standard Flow regulator


Pressure set Standard Relief valves (l/min) Setting l/min Type
range (bar) Setting bar Type
0.5 ­ 6 6 VDP 06
30 ­ 95 60 RV1 or RV3 - 06
0.5 ­ 12 12 VDP 12
96 ­ 210 150 RV1 or RV3 - 15 0.5 ­ 25 25 VDP 25

211 ­ 320 260 RV1 or RV3 - 26 0.5 ­ 40 40 VDP 40

8C.5.2 Scheme example

D = excessed flow can be pressurized

P A1 B1 A2 B2
T T
VDP Priority flow
Pr
Pe
Residual flow

E E T2

BP3/AE

RV1 RV3

T88 KSTD KSTD PSTD

1_ 2_

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HDS11

8C.6 Sectional body K90


8C.6.1 Application variation

Intermediate section with priority flow divider pressure compensated valve, pressure relief valves and by-- pass valve.
Excess flow to tank.
∅D Type

BP3/AE 13HC (12 VDC) BP3/CE 13HC (12 VDC) M18X1.5 K90/1
BP3/AE 23HC (24 VDC) BP3/CE 23HC (24 VDC)
3/8” BSP K90/2

D D SAE8 K90/7

RV1
00VC00
00EC
R P2
VDPF

T E
T

VDP
BP3/AE
VDPF: 1 ­ 40 l/min

Flow set range Standard Flow regulator


Pressure set Standard Relief valves (l/min) Setting l/min Type
range (bar) Setting bar Type
0.5 ­ 6 6 VDP 06
30 ­ 95 60 RV1 - 06
0.5 ­ 12 12 VDP 12
96 ­ 210 150 RV1 - 15 0.5 ­ 25 25 VDP 25

211 ­ 320 260 RV1 - 26 0.5 ­ 40 40 VDP 40

8C.6.2 Scheme example

Port R = Tank connection (cannot be pressurized)

A1 B1 P2 A3 B3
T T T T

P VDP Priority flow


Pr
Residual flow

P E E E T2

BP3/AE

RV RV1

T T T T

TSTD KSTD K90 KSTD PSTD

1_ 2_ 3_

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HDS11

8C.7 Inlet cover T90


8C.7.1 Application variation

Inlet cover with priority flow divider pressure compensated valve, pressure relief valves and by-- pass valve. Excess flow to tank.

∅D Type
BP3/AE 13HC (12 VDC) BP3/CE 13HC (12 VDC) T90/1
M18X1.5
BP3/AE 23HC (24 VDC) BP3/CE 23HC (24 VDC)
3/8” BSP T90/2

D D SAE8 T90/7

RV1 00VC00
00EC
R P
VDPF

BP3/AE VDP
VDPF: 1 ­ 40 l/min

Flow set range Standard Flow regulator


Pressure set Standard Relief valves (l/min) Setting l/min Type
range (bar) Setting bar Type
0.5 ­ 6 6 VDP 06
30 ­ 95 60 RV1 - 06
0.5 ­ 12 12 VDP 12
96 ­ 210 150 RV1 - 15 0.5 ­ 25 25 VDP 25

211 ­ 320 260 RV1 - 26 0.5 ­ 40 40 VDP 40

8C.7.2 Scheme example

Port R = Tank connection (cannot be pressurized)

P A1 B1
T T

Priority flow
Pr
VDP
Residual flow

E T2

BP3/AE
RV1

T T

T90 KSTD PSTD

1_

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HDS11

8C.8 Inlet cover T89*


8C.8.1 Application variation

Inlet cover with priority flow divider pressure compensated valve, pressure relief valves and by-- pass valve.

∅D Type
BP3/AE 13HC (12 VDC) BP3/CE 13HC (12 VDC)
M18X1.5 T89/1
BP3/AE 23HC (24 VDC) BP3/CE 23HC (24 VDC)
3/8” BSP T89/2

D SAE8 T89/7

00VC00 RV3 RV1


00VC00
P
VDPF

BP3/AE VDP
00EC VDPF: 1 ­ 40 l/min

Flow set range Standard Flow regulator


Pressure set Standard Relief valves (l/min) Setting l/min Type
range (bar) Setting bar Type
0.5 ­ 6 6 VDP 06
30 ­ 95 60 RV1 or RV3 - 06
0.5 ­ 12 12 VDP 12
96 ­ 210 150 RV1 or RV3 - 15 0.5 ­ 25 25 VDP 25

211 ­ 320 260 RV1 or RV3 - 26 0.5 ­ 40 40 VDP 40

8C.8.2 Scheme example

P A1 B1 A2 B2 A3 B3 A4 B4
T T

Residual flow Pe

VDP Priority flow

Pr

E E T2

BP3/AE

RV1 RV3
T
T T

T89 KSPC KSPC KSPC KSTD PSTD

1_ 2_ 3_ 4_

KSPC: Special body required, see 8C.10 (*) (**)

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HDS11

8C.9 Proportional flow control PFCR11

8C.9.1 Example of application on K100 body

RV1 RV2

P T

BP3/AE PFCR11
92.5

8C.9.2 Example of hydraulic scheme K100 35 12 V PFCR11/V8-35-P2-13 200.7880.0007.0


P T 35 24 V PFCR11/V8-35-P2-23 200.7880.0008.0
8C.9.5 Hydraulic performances

Max. pressure 270 bar


Max. recommended pressure 230 bar
0.5 - 14 l/min
Regulated nominal flow range
0.5 - 35 l/min
Temperature range -5/+70_ C

8C.9.6 Current/flow regulated diagram

Example for 0.5-35 l/min Regulated nominal flow range


45.0
42.5
40.0
8C.9.3 Electric performances 37.5
35.0

Tollerance
Electric performances 32.5

Coil according to VDE 0580 30.0


27.5
Connector type DIN 43650 25.0
Duty rating ED=100% 22.5
20.0
Suggested dither 0-150 Hertz (*)
Flow (l/min) 0.5-35

17.5
IP54 (DIN 40050) without connector 15.0
Insulation class
IP65 (DIN 40050) with connector 12.5

Coil winding class F 10.0


7.5
Voltage ±5% 12 V (DC) 24 V (DC) 5.0
Max. current 2.25 A. 1.08 A. 2.5

Resistance 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 2.0 2.1 2.2 2.3
2.8 Ohm 12.7 Ohm
at 20 _C Tollerance
Current (Ampere) - 12 V

Nominal power 17.2 Watt 17.4 Watt


Performances obtained in 60+60 seconds under the
31 mH 140 mH following conditions:
armature falling down armature rising 12 VDC Proportional Coil
Inductance
90 mH 406 mH Pressure on priority flow channel: 100 bar
armature falling down armature rising No pressure on the residual flow channel:
Minimum current: 0 Amp. -Maximum current: 2.3 Amp.
8C.9.4 Code Inlet flow: 56 l/min
Ramp UP: 0 sec - Ramp DOWN: 0 sec
Flow
Voltage Type Code** Oil temp.: 50° C - Oil viscosity: 32 mm2/s at 40°C
l/min
14 12 V PFCR11/V2-14-P2-13 200.7880.0011.0
(*: frequence could affect the valve seal)
14 24 V PFCR11/V2-14-P2-23 200.7880.0012.0 (**: code without connector)
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HDS11

8C.10 Special sectional bodies


8C.10.1 Special element (priority flow): to be used only
with T89 (*) inlet cover

Type/Code
(UC - OA - C)
D Section with
Standard valve
D UC - OA - C

K111 K27
B A SAE6
200.9413.6064.0 200.9413.6056.0

K112 K24
SAE8
200.9413.7038.0 200.9413.7037.0

K113 K58
3/8” BSP
200.9413.2041.0 200.9413.2040.0

K114 K59
M18X1.5
200.9413.1033.0 200.9413.1032.0

cyl. A

Pe cyl. B
Pr

T Pe Pr E T

8C.10.2 Special element (residual flow): to be used


only with T89 (**) inlet cover

Type/Code

D Section with
(UC - OA - C)
Standard valve
UC - OA - C
D
K116 K81
SAE6
200.9413.6063.0 200.9413.6059.0
B A
K117 K82
SAE8
200.9413.7036.0 200.9413.7035.0

K118
3/8” BSP
200.9413.2039.0

K119 K86
M18X1.5
200.9413.1031.0 200.9413.1030.0

P
cyl. A
cyl. B
Pe
P

T Pe E T

Note: Body code consist of machined casting, seals and hold check valve only. Not to be used for complete valve order.

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HDS11

8C.11 By-Pass solenoid valve - BP3 -


8C.11.1 Normally closed with manual override

1.52”

Voltage Type Code


without coil BP3/CE HDS11PQ p.m. 200.7572.0048.0
12 V. D.C. BP3/CE 13- HC27 HDS11PQ 200.9570.1007.4
3.68”
Open manually 24 V. D.C. BP3/CE 23- HC27 HDS11PQ 200.9570.2007.1

8C.11.2 Normally open with manual override

1.32”

Voltage Type Code


without coil BP3/AE HDS11PQ p.m. 200.7572.0049.0
12 V. D.C. BP3/AE 13- HC27 HDS11PQ 200.9570.1008.3

Close manually 24 V. D.C. BP3/AE 23- HC27 HDS11PQ 200.9570.2007.2


4.06”

8C.11.3 Dimension 8C.11.4 BP3 Solenoid valve performances


Max. pressure 315 bar

.85” 30
Max. flow 60 l/min
40- 5 Nm
- DIA .79”

Power 27 Watt
Intermittence ED 100%
1.63”

Voltage tolerance ±10%


Temperature range - 20/+80 _C
.93”

Oil filtration 25 micron


1.52”x1.42” 1.04” .89” Pressure drop Q= 30 l/min 7.5 bar
1.92”
Pressure drop Q= 50 l/min 12.7 bar

8C.11.5 Spare parts 8C.11.6 Coil specifications

Voltage 12 24 V. D.C.

200.5441.10009 Power 27.2 27 Watt

Resistance (Ambient Temp.) 5.3 21.3 Ohm

Resistance (Stabilized Temp.) 8 32 Ohm


200.6749.1010.0 12 V. D.C. 1.12 Ampere
Current (Ambient Temp.) 2.2
200.6749.2008.0 24 V. D.C.
Current (Stabilized Temp.) 1.5 0.75 Ampere

200 - P - 991210 - E - 04 /09.2015 135/220


HDS11

8C.12 End cover for K100 and T100


8C.12.1 Right cover

Type Code
PN42 200.6302.9033.1

XYZ
E

P
T P E T

8C.12.2 Standard left cover

Type Code
PF31 200.7300.9004.0

T E T
T E T

8C.12.3 Carry--over left cover

HPCO
∅D Type Code

3/8” BSP P37 200.9300.2015.0

M18X1.5 P38 200.9300.1005.0


T E T

HPCO

T E T

200 - P - 991210 - E - 03 /09.2015 136/220

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