VGB-S-013!00!2014-12-En - Construction and Installation Supervision in The Manufacture and Assembly of Water-Tube Boilers and Associated Systems in The

VGB PowerTech Publishing Services (c) Single User License Document, Licensee:
- Kyriacos Klavariotis - TERNA SA - gtheodoropoulos@terna.gr - 85 Mesogeion Ave - Athens - +30 210 6968845 - 4 ???? 2016 1:11:53 ?.?.
VGB-S-013-00-2014-12-EN
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Standards represent the state of the art at the time of publication. No claim regarding
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Application of VGB-Standards is carried out at the user's own responsibility and risk.
VGB PowerTech accepts no legal liability in the event of any claim relating to or
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Treatment of proposing amendments

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VGB-S-013-00-2014-12-EN
Preface
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Authors
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Contents
1 General .................................................................................................... 14
2 Materials .................................................................................................. 19
3 Welded joints .......................................................................................... 20
4 Post weld heat treatment ....................................................................... 29
5 Non-destructive tests on weld seams ................................................... 34
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6 Manufacturing in the workshops........................................................... 43

7 Processing of tube material ................................................................... 44
8 Tube connections ................................................................................... 58
9 Boiler drums............................................................................................ 63
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10 Spray attemperators ............................................................................... 67
11 Fittings ..................................................................................................... 69
12 Economizers ........................................................................................... 70
13 Air preheaters ......................................................................................... 71
14 Air and flue gas ducts, dampers and flow measuring equipment ...... 74
15 Expansion joints ..................................................................................... 77
16 Suspension mountings, openings and fastenings in water-tube ...........

boilers ...................................................................................................... 78
17 Supporting steelwork for boiler, bunker and air preheater ................. 80
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18 Platforms, steps, ladders and pedestals ............................................ 100
19 Fans ....................................................................................................... 101
20 Cladding ................................................................................................ 103
21 Shipment to site .................................................................................... 106
22 Erection and installation at site ........................................................... 108
23 Installation of the supporting steelwork for the boiler, bunker ..............

and air preheater................................................................................... 110
24 Installation of platforms, steps, ladders and pedestals .................... 118
25 Firing systems ...................................................................................... 120
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26 Installation of the boiler parts.............................................................. 121
27 Air preheaters ....................................................................................... 128
28 Air and gas ducts, dampers, flow measuring equipment and ................
expansion joints ................................................................................... 130
29 Leakage test with air ............................................................................ 133

30 Hydrostatic pressure testing of the steam generator ..............................
(boiler pressure test) ............................................................................ 134
31 Internal cleaning of the pressure vessel ............................................ 135
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32 Insulating work and plate cladding ..................................................... 136
33 Terms and abbreviations ..................................................................... 143

34 Bibliography .......................................................................................... 146
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List of illustrations
List of tables
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1 General
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2 Materials
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3 Welded joints
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4 Post weld heat treatment
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Tab. 1: HV10 hardness limits for welded joints after heat treatment.
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5 Non-destructive tests on weld seams
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6 Manufacturing in the workshops
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7 Processing of tube material
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do max do min
u=2x x 100 [%]
do max do min
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20
Fig. 1: Permissible out-of-roundness of tube bends.
Legend to figure:
German English
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e
do
Fig. 2: Start of ripple formation on the intrados of the bend with hot-formed tube bends.
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Fig. 3: Measurement of the ripples.
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Tab. 3: Ball diameter for ball passage test.
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Performance of the work:
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8 Tube connections
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Fig. 4: Welding on of dished or flat ends
lZ 0.75 erh
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9 Boiler drums
.5
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Fig. 5: End with welded-in reinforcing ring.

If accessible from both sides: double-bevel groove weld, weld preparation to
EN ISO 9692.
Legend to figure:
German English
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Fig. 6: Nozzle for connection of the feed tubes to boiler drums (example).
Legend to figure:
German English
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10 Spray attemperators
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11 Fittings
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12 Economizers
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13 Air preheaters
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o
o
o
o
o
o
o
o
o
o
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14 Air and flue gas ducts, dampers and flow measuring

equipment
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15 Expansion joints
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16 Suspension mountings, openings and fastenings in water-

tube boilers
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17 Supporting steelwork for boiler, bunker and air preheater
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Tab. 4: Delivery conditions of flat products
Steel grade Thickness t
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Fig. 7: Example of a dimensional sketch used in a shop inspection (columns).
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Legend to figure:
German English
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Fig. 8: Example of a dimensional sketch used in a shop inspection (horizontal member).
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Legend to figure:
German English
.9
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Fig. 9: Overview of deviations from manufacturing (top edge, connections and lengths of horizontal
members).
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Legend to figure:
German English
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Fig. 10: Determining and marking of system centrelines.
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Legend to figure:
German English
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Fig. 11: Applying the reference marks.
Legend to figure:
German English
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Fig. 12: Determining the permissible tolerances (shop fabrication).
Fig. 13: Increase in permissible tolerances for boiler steel structures < 100 m.
Legend to figure:
German English
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. 10
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18 Platforms, steps, ladders and pedestals
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19 Fans
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20 Cladding
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21 Shipment to site
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22 Erection and installation at site
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23 Installation of the supporting steelwork for the boiler,

bunker and air preheater
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. 14
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Fig. 14: Example of column position checking.
Legend to figure:
German English
. 15
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Fig. 15: Evaluation of plumbing results.
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Legend to figure:
German English
. 16 . 17
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Fig. 16: Inspection level.
Legend to figure:
German English
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Fig. 17: Determination of the permissible tolerances (installation).
Legend to figure:
German English
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24 Installation of platforms, steps, ladders and pedestals
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25 Firing systems
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26 Installation of the boiler parts
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27 Air preheaters
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o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
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28 Air and gas ducts, dampers, flow measuring equipment

and expansion joints
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29 Leakage test with air
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30 Hydrostatic pressure testing of the steam generator (boiler

pressure test)
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31 Internal cleaning of the pressure vessel
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32 Insulating work and plate cladding
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33 Terms and abbreviations
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34 Bibliography
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VGB PowerTech Publishing Services (c) Single User License Document, Licensee:

Treatment of proposing amendments

4 Post weld heat treatment ....................................................................... 29

5 Non-destructive tests on weld seams ................................................... 34

6 Manufacturing in the workshops........................................................... 43

8 Tube connections ................................................................................... 58

10 Spray attemperators ............................................................................... 67

13 Air preheaters ......................................................................................... 71

15 Expansion joints ..................................................................................... 77

16 Suspension mountings, openings and fastenings in water-tube ...........

17 Supporting steelwork for boiler, bunker and air preheater ................. 80

18 Platforms, steps, ladders and pedestals ............................................ 100

19 Fans ....................................................................................................... 101

20 Cladding ................................................................................................ 103

21 Shipment to site .................................................................................... 106

22 Erection and installation at site ........................................................... 108

23 Installation of the supporting steelwork for the boiler, bunker ..............

24 Installation of platforms, steps, ladders and pedestals .................... 118

25 Firing systems ...................................................................................... 120

26 Installation of the boiler parts.............................................................. 121

27 Air preheaters ....................................................................................... 128

29 Leakage test with air ............................................................................ 133

31 Internal cleaning of the pressure vessel ............................................ 135

32 Insulating work and plate cladding ..................................................... 136

33 Terms and abbreviations ..................................................................... 143

4 Post weld heat treatment

5 Non-destructive tests on weld seams

6 Manufacturing in the workshops

7 Processing of tube material

Fig. 1: Permissible out-of-roundness of tube bends.

Fig. 3: Measurement of the ripples.

Tab. 3: Ball diameter for ball passage test.

Performance of the work:

Fig. 4: Welding on of dished or flat ends

Fig. 5: End with welded-in reinforcing ring.

14 Air and flue gas ducts, dampers and flow measuring

16 Suspension mountings, openings and fastenings in water-

17 Supporting steelwork for boiler, bunker and air preheater

Tab. 4: Delivery conditions of flat products

Steel grade Thickness t

Fig. 7: Example of a dimensional sketch used in a shop inspection (columns).

Fig. 8: Example of a dimensional sketch used in a shop inspection (horizontal member).

Fig. 10: Determining and marking of system centrelines.

Fig. 11: Applying the reference marks.

Fig. 12: Determining the permissible tolerances (shop fabrication).

18 Platforms, steps, ladders and pedestals

22 Erection and installation at site

23 Installation of the supporting steelwork for the boiler,

Fig. 14: Example of column position checking.

Fig. 15: Evaluation of plumbing results.

Fig. 16: Inspection level.

Fig. 17: Determination of the permissible tolerances (installation).

24 Installation of platforms, steps, ladders and pedestals

26 Installation of the boiler parts

28 Air and gas ducts, dampers, flow measuring equipment

29 Leakage test with air

30 Hydrostatic pressure testing of the steam generator (boiler

31 Internal cleaning of the pressure vessel

32 Insulating work and plate cladding

33 Terms and abbreviations

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