Ball Valves - R43/R44 Trunnion Mounted

Ball Valves - R43/R44 Trunnion Mounted
Sizes 50 - 400mm
Richards two and three piece full or reduced bore

trunnion design ball valves.
Available in ANSI class 150 to 1500.
• Series R43 full bore
• Series R44 reduced bore
Features
• Designed to API 6D & BS 5351.
• Fire-tested to BS 6755 Pt 2 &
API 607 4th Edition Witnessed by
Lloyd’s Register
• Integral trunnion design.
• Body bolting design complies
with ANSI B16.34 & ASME VIII.
• Large diameter integral trunnion
bearings.
• Spring energized constrained seat
design.
• Cavity relieving seat assembly.
• Double block & bleed capability
• Equipped with cavity pressure
bleed fitting.
• Secondary "fire-safe" seal.
• External replaceable weather seal.
• Optional emergency seat and
stem sealant facilities.
• Spring energized stem
assembly to compensate for
wear and temperature changes.
• Anti-static compliance witnessed
by Lloyd’s Register.
• Additional cavity vent facility for
valves 150mm and above.
• Manufactured under quality
system ISO 9001 Cert. No.
929678 and API 6D Q1
Cert. No. 6D-0243.
• Available in ANSI B16.5 flanged,
weld end and clamplock end
connections.
• Body and seat hydrostatic and
seat air test. Documentation to
EN10204 / ISO 10474 type 3.1.B.
Material certification for pressure
containing components. General Applications
Ideally suited for pipeline installations,
gas production, pressure regulating
and metering stations, FVO/LVO and
platform duties, petroleum,
petrochemical and allied industries.
© Copyright by Tyco International Ltd R43/R44/02/00

A.C.N. 000922690
Richards reserves the right to change product designs and specifications without notice.
Sizes 50 - 400mm
Advantages of Trunnion Mounted Ball
With conventional floating ball designs, the upstream pressure forces the closed
ball to move onto the downstream seat. The resulting torque is a factor of load and
friction between the ball and seat surfaces. The break to open torque is increased
significantly with an increasing differential pressure and/or an increase in the size
of the valve seating area. As the size or the differential pressure increase it
becomes increasingly difficult to operate the valve due to the torque generated by
pressure.
Trunnion design ball valves alleviate this problem by ensuring that the ball is fixed
within the valve body, and the seats are energised to the ball. The differential
pressure loading is now distributed to the trunnion plates and bearings, resulting in
smaller seating surface designs and greatly reduced break to open and operating
torque.
Integral Trunnion Design
Richards trunnion valves incorporate integral trunnion bearings, which are

machined to the top and bottom of the ball. With the integral trunnion design, the
ball is fixed by means of the trunnion plate assemblies, which are constrained
within the valve body. The spring and pressure energized seat assemblies are
guided to the ball surface in order to achieve sealing integrity.
When pressure is applied to the upstream side of the ball, the resultant forces are
distributed to the two large diameter trunnion bearings, which are housed in the
trunnion plates. When the valve is in the closed position there is no side loading
being applied to the stem that can result in premature stem and stem seal wear.
The integral trunnion affords a compact, cost effective design. This design also
minimizes the number of potential external leak paths in high pressure valves,by
reducing the requirement for outboard trunnion cover plates.
Double Block and Bleed Design
Trunnion valves are typically used for pipeline, compressor stations and gas
processing plant service; also on oil and petroleum product lines. Obviously seat
integrity is required for these block valve services.
In either the fully closed or open position, with the aide of energised seat design,
the body cavity pressure may be relieved as a means of checking seat integrity. As
the Richards stem drive does not penetrate the bore of the ball, the valve does not
have to be returned to the closed position, which may cause operational problems
for the process. For manifolds that carry several media’s, this can provide a positive
means of product isolation and prevent mixing of product, should seat damage
occur.

Sizes 50 - 400mm
Stem Sealing and Injection System
Due to the use of integral trunnion bearings, the stem side loading is minimised,
therefore reducing premature wear to the stem seal assembly. The stem seal
arrangement incorporates a multi-step blowout proof stem, complimented with large
contact area PTFE primary seals with o-ring seals. Field replaceable exterior seals
can be serviced with the valve cavity vented and with the actuator or gearbox
removed.
Spring loaded anti-static devices ensure electrical continuity between the ball and
the body.
Should stem seal damage occur in the service, a temporary seal can be effected by
injecting a viscous sealant via the emergency injection assembly. This optional
system is provided for on 150mm valves and larger.
Seat Injection System
As trunnion valves are used in gas transmission and other critical services,
Richards offer as an option, an emergency seat renewal system. Should seat
damage occur, this enables a viscous sealant backup system to temporarily
maintain a seal until maintenance can be scheduled.
With the Richards design, sizes up to 100mm have the sealant injected directly to
the centre of the body. With larger size valves the sealant is directly injected into
each seat assembly. The sealant is channeled into the seat assembly using a high
pressure pump. The sealant is distributed to the ball sealing face via a series of
ports drilled around the seat circumference. The sealant injection fitting features a
check valve and safety vent cap, with a positive metal seat.
Constrained Seat Assembly
All Richards trunnion mounted valves feature the spring energised constrained seat
design, which ensures seat integrity under high differential pressures. It also allows
for seat inter-changeability, lower torque and provision for emergency sealant
injection. The seat design has been qualified with high velocity blow-down testing
and extended pressure / temperature testing. The standard seat material for valves
to Class 900 is carbon filled PTFE which allows service conditions to 260°C, with
PEEK being used for Class 1500 and where conditions exceed the limits of
CFPTFE. Alternative seating is also available.
Fire Tested Design
In the event of the valve being engulfed in fire, the valve is designed to ensure
minimal leakage is maintained both via the seat and the valve body. As the resilient
seat burns away, the seat assembly is energised to the ball. A metal to metal
contact is effected by the secondary firesafe seat. Body integrity is also maintained,
with 316/graphite spiral wound gaskets as auxiliary connector seals.
All Richards trunnion valves are fire tested to the latest fire test standards ,
including the stringent API 607 4th Edition.
Alternate Sealing Material
Richards designs incorporate a wide range of seals and o-rings to withstand

explosive decompression service conditions. Please consult Richards with specific
service requirements.

Sizes 50 - 400mm
200
012
026
100
531
009
001
011
010
543 Note: Two piece cast body design illustrated .
200
012
026
100
531
009
001
011
010
543 Note: Three piece forced body design

illustrated.
Stem Detail Seat Detail
200
207
206 148
205
235 223 106
251
532 102
203 103 101
202
201 104
245
139 151

Sizes 50 - 400mm
Parts List
No. Description Carbon Steel Low Temp Impact Stainless Steel

Tested Carbon Steel
001 Body ASTM A105N/216-WCC ASTM A350-LF2/A352-LCC ASTM A351-CF8M/A182-F316

009 Body connector ASTM A105N/216-WCC ASTM A350-LF2/A352-LCC ASTM A351-CF8M/A182-F316
010 Body connector stud ASTM A193 GrB7 ASTM A320 GrL7 ASTM A320-B8M Cl 2
011 Body connector nut ASTM A194 Gr2H ASTM A194 Gr 4 ASTM A194 GR B8
012 Body connector seal Viton A* Fluorosilicone* Viton A*
026 Firesafe connector gasket 316 SS/Graphite 316 SS/Graphite 316 SS/Graphite
100 Ball AISI 316 S/S AISI 316 S/S AISI 316 S/S
101 Seat ring (150# to 900#) Carbon reinforced PTFE Carbon reinforced PTFE Carbon reinforced PTFE
Seat ring (1500#) Carbon reinforced PEEK Carbon reinforced PEEK Carbon reinforced PEEK
102 Seat follower AISI 316 S/S AISI 316 S/S AISI 316 S/S
103 Seat support ring AISI 316 S/S AISI 316 S/S AISI 316 S/S
104 Seat spring Inconel X750 Inconel X750 Inconel X750
106 Seat O-ring Viton A* Fluorosilicone* Viton A*
139 Ball thrust washer (> 150mm) 316 SS/ ENP/PTFE 316 SS/ENP/PTFE 316 SS/ENP/PTFE
148 Seat O-ring Viton A* Fluorosilicone* Viton A*
151 Bearing ring CS/ PTFE/ENP CS/PTFE/ENP CS/PTFE/ENP
200 Stem Duplex UNS S31803 Duplex UNS S31803 Duplex UNS S31803
201 Primary stem seal Pure PTFE Pure PTFE Pure PTFE
202 Firesafe stem seal Comp. Carbon Fibre Comp. Carbon Fibre Comp. Carbon Fibre
203 Stem seal Viton A* Fluorosilicone* Viton A*
205 Stop plate AISI 316 S/S AISI 316 S/S AISI 316 S/S
206 Stem spring Inconel X750 Inconel X750 Inconel X750
207 Stem nut Carbon Steel ENP Carbon Steel ENP AISI 316 S/S
223 Stem seal follower AISI 316 S/S AISI 316 S/S AISI 316 S/S
235 Auxiliary stem O-ring Buna-N Buna-N Buna-N
245 Bearing plate AISI 316 S/S AISI 316 S/S AISI 316 S/S
251 Weather seal Comp. Carbon Fibre Comp. Carbon Fibre Comp. Carbon Fibre
531 Sealant fitting (optional) 4140 (NACE) AISI 316 S/S AISI 316 S/S
532 Anti-static device AISI 316 SS/Inconel AISI 316 SS/Inconel AISI 316 SS/Inconel
543 Bleed/vent fitting 4140 (NACE) AISI 316 S/S AISI 316 S/S
Note: Pressure Containing Materials conform with NACE MR0175.

ENP = Electroless Nickel Plated.
* Explosive decompression resistant O-ring seals available on request.

Sizes 50 - 400mm
ØF
C1
C
ØB ØA
E
Note: Two piece body
design illustrated.
D
ØF
C1
C
ØB ØA
E
Note: Three piece body
design illustrated.
D

Sizes 50 - 400mm
Dimensions (mm) - Series R431 - Class 150

Valve Raised Weld Ring Valve G'Box
Size Bore Face End Groove Mass G'Box Mass
mm A B C C1 D D D E F K kg Model kg
150 152 260 226 267 394 457 406 197 457 285 154 B 10
200 203 290 254 295 457 521 470 228.5 457 285 263 B 10
250 254 355 337 390 533 559 546 266.5 457 310 458 D 22
300 305 384 365 429 610 635 622 305 610 310 685 E 23
350 337 395 402 407 686 762 699 343 610 380 870 G 40
400 386 427 444 550 762 838 775 381 610 380 1190 G 40

150 152 260 226 267 403 457 419 201.5 457 285 178 B 10
200 203 290 254 295 502 521 518 251 457 285 330 B 10
250 254 254 337 390 568 559 584 284 457 310 535 D 22
300 305 384 365 429 648 635 664 324 610 310 794 E 23
350 337 395 402 407 762 762 778 381 610 380 1037 G 40
400 386 442 444 550 838 838 854 419 610 380 1414 G 40

50 58 148 80 151* 292 292 295 146 275* N/A 26 N/A N/A
80 76 156 112 193* 356 356 359 178 810* N/A 52 N/A N/A
100 102 176 132 271* 432 432 435 216 850* N/A 100 N/A N/A
150 152 220 222 263 559 559 562 279.5 457 285 200 B 10
200 203 262 298 351 660 660 664 330 457 310 351 D 22
250 254 337 343 407 787 787 791 393.5 610 310 782 F 36
300 305 389 375 480 838 838 841 419 610 380 1064 G 40
350 337 422 423 587 889 889 892 444.5 610 455 1411 H 94
400 386 461 460 624 991 991 994 495.5 610 455 1936 H 94

50 58 148 80 151* 368 368 371 184 275* N/A 44 N/A N/A
80 76 156 112 193* 381 381 384 190.5 810* N/A 64 N/A N/A
100 102 176 191 232 457 457 460 228.5 457 285 119 B 10
150 152 225 267 320 610 610 613 305 457 310 268 D 22
200 203 263 288 352 737 737 740 368.5 610 310 428 E 23
250 254 358 338 443 838 838 841 419 610 380 874 G 40
300 305 406 394 558 965 965 968 482.5 610 455 1393 H 94
350 337 422 423 587 1029 1029 1038 514.5 610 455 1711 H 94
400 386 461 450 614 1130 1130 1140 565 610 455 2161 H 94
Dimemsions (mm) - Series R435 - Class 1500

50 58 145 106.5 200* 368 368 371 150 387* N/A 63 N/A N/A
80 76 200 174 215 470 470 473 235 457 285 130 B 10
100 100 247 240 293 546 546 549 273 457 310 263 D 22
150 145 300 285 349 705 705 711 352.5 610 310 521 F 36
200 193 371 357 521 832 832 841 416 610 455 1061 H 94
250 254 444 429 593 991 991 1000 495.5 610 455 1920 H 94

Sizes 50 - 400mm

200 152 290 254 295 457 521 470 197 457 285 167 B 10
250 203 335 337 390 533 559 546 228.5 457 285 295 B 10
300 254 384 365 429 610 635 622 266.5 457 310 510 D 22
350 305 395 402 566 686 762 699 305 610 310 719 E 23
400 337 427 444 608 762 838 775 343 610 380 926 G 40

Size Bore Face End Groove Mass G'Bbox Mass
200 152 260 226 267 502 521 518 201.5 457 285 204 B 10
250 203 290 254 295 568 559 584 251 457 285 360 B 10
300 254 355 337 390 648 635 664 284 457 310 596 D 22
350 305 384 365 429 762 762 778 324 610 310 853 E 23
400 337 395 402 407 838 838 854 381 610 380 1112 G 40

80 58 148 80 151* 356 356 359 146 275* N/A 41 N/A N/A
100 76 156 112 193* 432 432 435 178 810* N/A 81 N/A N/A
150 102 176 132 271* 559 559 562 216 850* N/A 142 N/A N/A
200 152 220 222 263 660 660 664 279.5 457 285 252 B 10
250 203 262 298 351 787 787 791 330 457 310 567 D 22
300 254 337 343 407 838 838 841 393.5 610 310 845 F 36
350 305 389 375 480 889 889 892 419 610 380 1140 G 40
400 337 422 423 587 991 991 994 444.5 610 455 1604 H 94
Dimemsions (mm) -Series R449 -Class 900

80 58 148 80 151* 381 381 384 184 275* N/A 50 N/A N/A
100 76 156 112 193* 457 457 460 190.5 810* N/A 87 B 10
150 102 176 191 232 610 610 613 228.5 457 285 176 D 22
200 152 225 267 320 737 737 740 305 457 310 345 E 23
250 203 263 288 352 838 838 841 368.5 610 310 635 G 40
300 254 358 338 443 965 965 968 419 610 380 1011 H 94
350 305 406 394 558 1029 1029 1038 482.5 610 455 1500 H 94
400 337 422 423 587 1130 1130 1140 514.5 610 455 1859 H 94

80 58 148 106.5 200* 470 470 473 235 387* N/A 80 N/A N/A
100 76 200 174 215 546 546 549 273 457 285 160 B 10
150 100 247 240 293 705 705 711 352.5 457 310 332 D 22
200 145 300 285 349 832 832 841 416 610 310 637 F 36
250 193 371 357 521 991 991 1000 495.5 610 455 1286 H 94
300 254 444 429 593 1130 1130 1146 565 610 455 2200 H 94
Notes:
B = Centre line of valve to bottom of drain fitting.
C1 = Dimension from centre line of valve to centre line of handwheel.
C1* = Dimension from centre line of valve to centre line of wrench.
D = Face to Face dimensions in accordance with API 6D (Standard Pattern).
F = Dimension for diameter of handwheel.
F* = Dimension for length of wrench
Valve masses nominated are for bare shaft valves.
Dimensions are nominal ±1mm.

Sizes 50 - 400mm
Pressure/Temperature Graph Pressure/Temperature Ratings
Class 150 (Figure R431/R441)

Temperature °F
Carbon Reinforced PTFE Seated
-40 60 160 260 360 460 560 Carbon Steel : 2000 kPa/20 bar max.
: 260°C max.
5000 Stainless Steel : 1900 kPa/19 bar max.
Class 300 700 : 260°C max.
600 Class 300 (Figure R433/R443)

4000 4
500 Carbon Steel : 5170 kPa/51.7 bar max.
Pressure kPa
Pressure psi
3000 : 260°C max.
400 Stainless Steel : 4960 kPa/49.6 bar max.
2
: 260°C max.
2000 300
Class 150 Class 600 (Figure R436/R446)
200 Carbon Reinforced PTFE Seated
100 : 260°C max.
Stainless Steel : 9920 kPa/99.2 bar max.
0 0 : 260°C max.
-40 0 40 80 120 160 200 240 280
Temperature °C Class 900 (Figure R439/R449)

Carbon Steel : 15500 kPa/155 bar max.
: 260°C
Temperature °F Stainless Steel : 14885 kPa/148.9 bar max.
-40 60 160 260 360 460 560 : 260°C
27500
Class 1500 (Figure R435/R445)
Carbon Reinforced PEEK Seated
Class 1500
3500 : 260°C
Stainless Steel : 24800 kPa/248 bar max.
22500 : 260°C
3000 Note:
20000 These pressure/temperature ratings are for
total valve assembly with the respective
4 seat material fitted. The seat material is
17500 capable of much higher pressures,
2500
however are limited by the maximum rating
Pressure kPa
of the valve body material.

Pressure psi
15000
Class 900
2000
Class 900#
12500
Class 600# 2
1500
10000
Class 600
7500
1000 Note:
1. Pressure class ratings displayed are for
carbon steel A105 (Reference: ASME
5000
B16.5-1996 Table 2-1.1 Group 1.1
500
materials). For other materials ratings
refer to Richards.
2500
2. Seat Pressure/temperature limitations
displayed are in combination with Viton-
A o-ring seals. For other seat/sealing
0 0
materials refer to Richards.
-40 0 40 80 120 160 200 240 280
Temperature °C
Seat Code: 2 - Carbon Reinforced PTFE

4 - Carbon Reinforced PEEK

Sizes 50 - 400mm
Typical specifying sequence
Example 150 R436 C A A 2 S A 3 / 08
Valve Figure Body End End Seat Trim Body Certification Valve Standard
Size No. Material Conn Conn Type Material Seal Code Variant Options
(Note 1) (Note 2) (Note 3)
Note:
R43 designates full bore, R44 designates reduced bore.
The pressure class is also defined as follows:
1 = Class 150, 3 = Class 300, 6 = Class 600, 9 = Class 900 and 5 = Class 1500.
i.e. R436 = full bore, class 600.
Size Range: 50 - 400mm

Figure No: R431 - Firesafe and antistatic, full bore, trunnion ball design, ANSI Class 150 ball valve.
R433 - Firesafe and antistatic, full bore, trunnion ball design, ANSI Class 300 ball valve.
Figure Trim Body End End Seat Trim Body Seal

No. Code Material Conn Conn
R431 CAA2SA Carbon Steel ANSI Flg ANSI Flg Carbon R’PTFE 316 S/S Viton
R433 SAA2SA 316 S/S ANSI Flg ANSI Flg Carbon R’PTFE 316 S/S Viton

Figure No: R436 - Firesafe and antistatic , full bore, trunnion ball design, ANSI Class 600 ball valve.
R439 - Firesafe and antistatic , full bore, trunnion ball design, ANSI Class 900 ball valve.

R436 CAA2SA Carbon Steel ANSI Flg ANSI Flg Carbon R’PTFE 316 S/S Viton
R446 SAA2SA 316 S/S ANSI Flg ANSI Flg Carbon R’PTFE 316 S/S Viton
R439 LAA2SS Low Temp C/S ANSI Flg ANSI Flg Carbon R’PTFE 316 S/S Fluorosilicone
R449 CAA4SW Carbon Steel ANSI Flg ANSI Flg Peek 316 S/S Walker FR58/90

Figure No.: R435 - Firesafe and antistatic , full bore, trunnion ball design, ANSI Class 1500 ball valve.

R435 SAA4SW 316 S/S ANSI Flg ANSI Flg Peek 316 S/S Walker FR58/90
R435 CAA4SW Carbon Steel ANSI Flg ANSI Flg Peek 316 S/S Walker FR58/90
Notes:
1. Certification Code: Standard certification code 3 includes pressure test certification and material certification of the pressure containing
components conforming to EN 10204 / ISO 10474. For additional certification requirements, refer to the “Richard's
Ordering Sequence”.
2. Valve Variant: Standard Valve is not offered with variants. Should a valve variant be required, refer to the “Richard's Ordering Sequence”
for variant listing and order code details.
3. Standard Options: Base valve is supplied bare shaft - Code 08. For other valve options, refer to “Richard's Ordering Sequence “ for
listing and the code details. For fitment of Wrench, Gearbox or Actuator, order requirement is to be specified as "Complete With"
followed by the detail of the requirement - e.g.: Complete with Wrench Kit.


Ball Valves - R43/R44 Trunnion Mounted

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Ball Valves - R43/R44 Trunnion Mounted

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Доступные форматы

Ball Valves - R43/R44 Trunnion Mounted

Richards two and three piece full or reduced bore

© Copyright by Tyco International Ltd R43/R44/02/00

Advantages of Trunnion Mounted Ball

Integral Trunnion Design

Richards trunnion valves incorporate integral trunnion bearings, which are

Double Block and Bleed Design

© Copyright by Tyco International Ltd R43/R44/02/00

Stem Sealing and Injection System

Seat Injection System

Constrained Seat Assembly

Fire Tested Design

Alternate Sealing Material

Richards designs incorporate a wide range of seals and o-rings to withstand

© Copyright by Tyco International Ltd R43/R44/02/00

543 Note: Two piece cast body design illustrated .

543 Note: Three piece forced body design

Stem Detail Seat Detail

© Copyright by Tyco International Ltd R43/R44/02/00

No. Description Carbon Steel Low Temp Impact Stainless Steel

001 Body ASTM A105N/216-WCC ASTM A350-LF2/A352-LCC ASTM A351-CF8M/A182-F316

Note: Pressure Containing Materials conform with NACE MR0175.

© Copyright by Tyco International Ltd R43/R44/02/00

© Copyright by Tyco International Ltd R43/R44/02/00

Dimensions (mm) - Series R431 - Class 150

Dimensions (mm) - Series R433 - Class 300

Dimensions (mm) - Series R436 - Class 600

Dimensions (mm) - Series R439 - Class 900

Dimemsions (mm) - Series R435 - Class 1500

© Copyright by Tyco International Ltd R43/R44/02/00

Dimensions (mm) - Series R441 - Class 150

Dimensions (mm) - Series R443 - Class 300

Dimensions (mm) - Series R446 - Class 600

Dimemsions (mm) -Series R449 -Class 900

Dimensions (mm) - Series R445 - Class 1500

© Copyright by Tyco International Ltd R43/R44/02/00

Pressure/Temperature Graph Pressure/Temperature Ratings

Class 150 (Figure R431/R441)

600 Class 300 (Figure R433/R443)

Temperature °C Class 900 (Figure R439/R449)

of the valve body material.

Seat Code: 2 - Carbon Reinforced PTFE

© Copyright by Tyco International Ltd R43/R44/02/00

Typical specifying sequence

Example 150 R436 C A A 2 S A 3 / 08

Size Range: 50 - 400mm

Figure Trim Body End End Seat Trim Body Seal

Size Range: 50 - 400mm

Figure Trim Body End End Seat Trim Body Seal

Size Range: 50 - 250mm

Figure Trim Body End End Seat Trim Body Seal

© Copyright by Tyco International Ltd R43/R44/02/00

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