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Automatic Washer

Model Numbers:
GHW9100L GHW9200L
TABLE OF CONTENTS
General Information
Installation Information

Theory of Operation
Component Access
Component Testing
Diagnosis and Troubleshooting

Wiring Diagram

Tech Tips
GENERAL
INFORMATION
Model/Serial Number Designators

GENERAL INFORMATION 1-2


Specifications

GENERAL INFORMATION 1-3


Whirlpool Pedestal Warranty

GENERAL INFORMATION 1-3


Whirlpool Washer Warranty

GENERAL INFORMATION 1-4


INSTALLATION
INFORMATION
Supplied Parts

Beaded Strap

Transport Bolt Hole Plug (4)

INSTALLATION INFORMATION 2-1


Washer Dimensions

INSTALLATION INFORMATION 2-2


Custom Undercounter Installation

Recessed Area or Closet Installation

INSTALLATION INFORMATION 2-2


Drain Systems

INSTALLATION INFORMATION 2-2


INSTALLATION INSTRUCTIONS
Removing Transport System

INSTALLATION INFORMATION 2-4


Removing Transport System

INSTALLATION INFORMATION 2-4


Removing Transport System

Cable
Secure the Drain Hose

INSTALLATION INFORMATION 2-4


Level the Washer

INSTALLATION INFORMATION 2-5


Optional Pedestal Dimensions

INSTALLATION INFORMATION 2-6


PEDESTAL
INSTALLATION INSTRUCTIONS

INSTALLATION INFORMATION 2-6


PEDESTAL
INSTALLATION INSTRUCTIONS

INSTALLATION INFORMATION 2-7


PEDESTAL
INSTALLATION INSTRUCTIONS

INSTALLATION INFORMATION 2-7


PEDESTAL
INSTALLATION INSTRUCTIONS

INSTALLATION INFORMATION 2-7


PEDESTAL
INSTALLATION INSTRUCTIONS

INSTALLATION INFORMATION 2-8


PEDESTAL
INSTALLATION INSTRUCTIONS

INSTALLATION INFORMATION 2-8


PEDESTAL
INSTALLATION INSTRUCTIONS

INSTALLATION INFORMATION 2-8 TOC


THEORY
OF
OPERATION
FLOWMETER

•Monitors incoming water flow


•Works in conjunction with the pressure switch
for multiple water levels

THEORY OF OPERATION 3-1


DISPENSER

Cam
Follower

Cam

Dispenser
Motor
•Motor driven cam directs water to four compartments.
•Dispenser switch monitors position of cam.

THEORY OF OPERATION 3-1


DISPENSER DRAWER

3
1 4

•Drawer extends further out for easier loading.


•Large compartments with generous pour areas.

THEORY OF OPERATION 3-2


DISPENSER DRAWER
Separator in Front Position

Drawer
Release Lever
•Detergent cup separator for powder or liquid.
•Drawer Release Lever moveable for stacking.
•Internal cups and dividers can be removed for
cleaning.

THEORY OF OPERATION 3-2


WATER INLET TUBES

Window
Washer
Tube

Main Inlet
Tube

•Most water enters tub through Main Inlet Tube.


•A portion of each fill is routed through the Window
Washer Tube to rinse the door glass.

THEORY OF OPERATION 3-2


Air Vent System

Air Vent
Inlet

Air Vent
Tube

•Suffocation Protection System


•Continuous Air Flow through tub and basket.

THEORY OF OPERATION 3-2


Air Vent System

Vent
Tube
•Air flows up through vent tube and out under
drawer cutout.

THEORY OF OPERATION 3-2


Pressure Switch

•Monitors three water levels in tub.


–Suds detect
–L1 (operating water level)
–Overflow

THEORY OF OPERATION 3-3


Center Console
Push to
Control On Start Display

Soil Level
(Change
Cycle Time)
Pause/
Cancel

Status Wash Cycle


Indicators Selector
•Two step starting process.
•Status LEDs indicate progress in cycle.
•“Add a Garment” allowable for eight minutes into cycle.
•Soil Level adds or subtracts wash time.

THEORY OF OPERATION 3-3


THEORY OF OPERATION 3-5
Model GHW9100L

Model GHW9200L

THEORY OF OPERATION 3-6


Right Console

Modifiers
Options

THEORY OF OPERATION 3-7


THEORY OF OPERATION 3-8
Touch Pad/LED Assembly

•Consumer interface with washer.


•Contains rotary selector, LEDs and control panels
to input selections made to Central Control Unit.

THEORY OF OPERATION 3-9


Central Control Unit (CCU)

•Translates inputs from TouchPad/LED to operation


of components, cycle times, etc.
•Monitors inputs from Temperature Sensor, Flow Meter
Motor Control Unit, Door Lock, etc.

THEORY OF OPERATION 3-9


Motor Control Unit (MCU)

•Directly operates drive motor and controls speed and


direction.
•Monitors motor tachometer for motor condition.

THEORY OF OPERATION 3-9


Drive Motor

•Three phase, bi-directional, AC induction motor.


•0-15,000 rpm speed capability.
•Operates at various voltages and frequencies.

THEORY OF OPERATION 3-9


Drain Pump

•Dedicated 120VAC, 60 hz. Motor to drive pump.


•One piece pump/motor assembly.

THEORY OF OPERATION 3-10


Large Object Filter

•Separate filter for trapping large object that may


enter pump.

THEORY OF OPERATION 3-10


Eco Valve

Eco-Valve
Tub Outlet Hose

•Eco-valve part of tube outlet drain hose.


•Floating valve that traps all detergent and water in
tub meant for that load.

THEORY OF OPERATION 3-10


Springs

Counter
Weights
(3)

Shock Absorbers (4)


THEORY OF OPERATION 3-10
Temperature
Sensor

Heating
Element

THEORY OF OPERATION 3-11


Door Latch/Switch Assembly

•Momentary door switch.


•Lock and Unlock solenoids and locking mechanism.
•Main Door Switches.
•Manual Unlatching device.

THEORY OF OPERATION 3-11


Heating Element Relay

THEORY OF OPERATION 3-11


Interlock Switches

•Interlock switches normally closed.


•Provides grounding circuit to motor and heating element
when either the toe panel or rear access panel is removed.

THEORY OF OPERATION 3-11 TOC


COMPONENT
ACCESS
Component Location
Dispenser
Assembly
Vent Flowmeter
Hose
Fill
Valves
Console
Central
Control
Unit

Tub
Assembly

Pressure
Switch

WASHER TOP
COMPONENT ACCESS 4-1
Component Location

Water
Weight
Inlet

Boot

Basket

Weight
Shock
Absorber Shock
Absorber

Motor Heating
Control Element
Unit Pump Relay
WASHER FRONT
COMPONENT ACCESS 4-1
Component Location

Air
Vent

Weight

Pulley

Pressure
Tube Drive
Connector Motor

Shock Shock
Absorber Absorber

WASHER BACK
COMPONENT ACCESS 4-1
Accessing Components in the Console

Screws

REMOVING THE WASHER TOP

COMPONENT ACCESS 4-2


Accessing Components in the Console

Ribbon
Cable

REMOVING THE CONSOLE

COMPONENT ACCESS 4-2


Accessing Components in the Console

Screw

Drawer Release Tab

REMOVING THE CONSOLE

COMPONENT ACCESS 4-2


Accessing Components in the Console

Console Release Tab

REMOVING THE CONSOLE

COMPONENT ACCESS 4-2


Accessing Components in the Console

Console Release Tab

REMOVING THE CONSOLE

COMPONENT ACCESS 4-2


Accessing Components in the Console

Touch Pad/
Console Cover LED Assembly

REMOVING THE TOUCH PAD/LED ASSEMBLY

COMPONENT ACCESS 4-2


Accessing Components in the Console

REMOVING THE TOUCH PAD/LED ASSEMBLY

COMPONENT ACCESS 4-2


Accessing Components in the Console

Typical Release Tab

REMOVING THE TOUCH PAD/LED ASSEMBLY

COMPONENT ACCESS 4-3


Accessing Components in the Console

Tab Tab Tab Tab

Tab

Tab

Tab Tab

REMOVING THE TOUCH PAD/LED ASSEMBLY

COMPONENT ACCESS 4-3


Removing the Washer Door

Screws

•Remove the top left trim piece and hinge cover.


•Remove three hinge screws and lift door off front panel.

COMPONENT ACCESS 4-3


Removing the Door Switch

Retainer
Spring

COMPONENT ACCESS 4-3


Removing the Door Switch

Boot
Pulled
Back

•Once boot retainer is removed, peel back the boot


in the area near the door switch.

COMPONENT ACCESS 4-3


Removing the Door Switch

Door
Switch
Assembly

•Remove the three switch screws.


•Lift switch body off of wiring harness slots.

COMPONENT ACCESS 4-3


Removing the Washer Front Panel

Screws

COMPONENT ACCESS 4-4


Removing the Washer Front Panel

Screws

Screws

COMPONENT ACCESS 4-4


Removing the Detergent Dispenser Assembly
Screw

Water Inlet
Tube
•Remove Water Inlet Tube.
•Disconnect hoses and wiring to the dispenser.
•Remove two screws and slide dispenser back to
release.

COMPONENT ACCESS 4-5


Removing the Detergent Dispenser Assembly

Screw

Vent Tube

COMPONENT ACCESS 4-5


Removing the Detergent Dispenser Assembly

Rotate Clockwise

Screws
(Under Cam)

Motor

COMPONENT ACCESS 4-5


Removing the Central Control Unit

Tabs

COMPONENT ACCESS 4-6


Removing the Pressure Switch

Wiring Harness Retainer

COMPONENT ACCESS 4-6


Removing the Pressure Switch

Pressure Switch

COMPONENT ACCESS 4-6


Removing the Drive Motor

Mounting Bolt

COMPONENT ACCESS 4-6


Removing the Pump Assembly

Screw

COMPONENT ACCESS 4-6


Removing the Pump Assembly

Large Object Filter

COMPONENT ACCESS 4-7


Removing the Shock Absorbers

Rear Shock
Absorber

Front
Shock
Absorber

COMPONENT ACCESS 4-7


Accessing the Motor Control Unit

Place Blade of
Screwdriver Here

COMPONENT ACCESS 4-7


Accessing the Motor Control Unit

COMPONENT ACCESS 4-7


Accessing the Motor Control Unit

Access
Door
Open

COMPONENT ACCESS 4-7


Removing the Heating Element
and Temperature Sensor

Temperature 10mm Nut


Sensor

COMPONENT ACCESS 4-8


Removing the Heating Element
Relay

Heating
Element
Relay

COMPONENT ACCESS 4-8


Removing the Tub and Basket Assembly
Removing the Tub and Basket Assembly

Top Frame (Front)

Top Frame (Back)

COMPONENT ACCESS 4-8


Removing the Tub and Basket Assembly
Bolts

Bolts
COMPONENT ACCESS 4-8
Removing the Tub and Basket Assembly

Flat Nut

COMPONENT ACCESS 4-8


Removing the Tub and Basket Assembly

Ground
Wire
Belt

COMPONENT ACCESS 4-9


Removing the Tub and Basket Assembly

Pressure Tube
Connector

COMPONENT ACCESS 4-9


Removing the Tub and Basket Assembly

Rear Shock
Absorber

Front
Shock
Absorber

COMPONENT ACCESS 4-9


Removing the Tub and Basket Assembly

COMPONENT ACCESS 4-9


Removing the Tub and Basket Assembly

COMPONENT ACCESS 4-10


Removing the Tub and Basket Assembly

COMPONENT ACCESS 4-10


Reassembling and Reinstalling
the Tub Assembly

Heater
Clip

COMPONENT ACCESS 4-10


Reassembling and Reinstalling
the Tub Assembly

COMPONENT ACCESS 4-10 TOC


COMPONENT
TESTING
Central Control Unit

7 8 9 10
1 2 3 4 5 6

1. Pressure Switch 6. Door Lock Solenoid


2. Temperature Sensor 7. Motor Control Unit Power
3. Dispenser Switch/Motor 8. Door Lock Main Switches
4. Inlet Valves 9. Heating Element Relay
5. Drain Pump 10. Line Filter

COMPONENT ACCESS 5-1


Central Control Unit

11 12 13 14

11. Serial Comm Link


12. Touchpad/LED Ribbon Cable
13. Door Switch
14. Flowmeter

COMPONENT ACCESS 5-1


Component Checks

6 5 4 3 2 1

PRESSURE SWITCH

WATER LEVEL TEST POINT READING


Empty 4 to 6 0 ohms
Suds Detect 1 to 2 0 ohms
L1 4 to 5 0 ohms
Overflow 3 to 4 0 ohms

COMPONENT ACCESS 5-2


Component Checks

TEMPERATURE
SENSOR

TEMPERATURE RESULTS
32°F (0°C) 39.5K ohms
86°F (30°C) 9.7K ohms
104°F (40°C) 6.6K ohms
122°F (50°C) 4.6K ohms
140°F (60°C) 3.2K ohms
158°F (70°C) 2.3K ohms
203°F (95°C) 1K ohms
COMPONENT ACCESS 5-2
Component Checks

65 3 1

DISPENSER SWITCH AND MOTOR

COMPONENT TEST POINT READING


Switch 6 to 5 0 ohms
Motor 3 to 1 1400 ohms

COMPONENT ACCESS 5-2


Component Checks

7 5 3 1

WATER INLET SOLENOIDS

COMPONENT TEST POINT READING


Hot Water Solenoid 7 to 5 800 ohms
Cold Water Solenoid 3 to 1 800 ohms

COMPONENT ACCESS 5-3


Component Checks

2 1

DRAIN PUMP

TEST POINT READING


2 to 1 15 ohms

COMPONENT ACCESS 5-3


Component Checks

3 2 1

DOOR LOCK/UNLOCK SOLENOIDS

COMPONENT TEST POINT READING


Unlock Solenoid 3 to 2 60 ohms
Lock Solenoid 3 to 1 60 ohms

COMPONENT ACCESS 5-3


Component Checks

5 4 2 1

DOOR LOCK MAIN SWITCHES

COMPONENT TEST POINT READING


Main Switch 1 5 to 4 0 ohms
Main Switch 2 2 to 1 0 ohms

COMPONENT ACCESS 5-3


Component Checks

2 1

HEATING ELEMENT RELAY SOLENOID


TEST POINT READING
2 to 1 15 ohms

COMPONENT ACCESS 5-4


Component Checks

2 1

DOOR SWITCH

DOOR CONDITION TEST POINT READING


Closed 2 to 1 0 ohms
Open 2 to 1 infinity

COMPONENT ACCESS 5-4


Motor Control Unit

TEST POINT READING


1 to 2 60 ohms
1 to 3 60 ohms
2 to 3 60 ohms

COMPONENT ACCESS 5-4


Line Filter

A C

B D

TEST POINT READING


A to B 0 ohms
C to D 0 ohms

COMPONENT ACCESS 5-5


Dispenser

Dispenser
Motor
Dispenser
Switch

Dispenser Motor Continuity Check - 1400 ohms

COMPONENT ACCESS 5-5


Pressure Switch

Blank

22 24 21 26 11 14

WATER LEVEL TEST POINT


Empty 21 to 22
Suds Detect 11 to 14
L1 21 to 24
Overflow 21 to 26
COMPONENT ACCESS 5-6
Heating Element

Heating Element
Terminals

TEST POINT READING


Between Terminals 15 ohms

COMPONENT ACCESS 5-6


Temperature Sensor

Temperature
Sensor Terminals
TEMPERATURE RESULTS
32°F (0°C) 39.5K ohms
86°F (30°C) 9.7K ohms
104°F (40°C) 6.6K ohms
122°F (50°C) 4.6K ohms
140°F (60°C) 3.2K ohms
158°F (70°C) 2.3K ohms
203°F (95°C) 1K ohms

COMPONENT ACCESS 5-6


Heating Element Relay Solenoid

A
B

TEST POINT READING


A to B 15 ohms

COMPONENT ACCESS 5-6 TOC


DIAGNOSIS AND
TROUBLESHOOTING
Child Security
Routine

The Child Security Routine is initiated at the beginning of


every wash cycle.

Door is Locked.
Tub fills with cold water for three seconds.
Door is Unlocked for five seconds.
Door is Locked and cycle continues.

DIAGNOSIS AND TROUBLESHOOTING 6-2


Diagnostic Test

•Close washer door.


•Press “Control On”
•Select Drain/Spin cycle

•Select No Spin

•Press “Prewash” four


times within 5 seconds.
(if no Prewash, select
“Rinse Hold”)
DIAGNOSIS AND TROUBLESHOOTING 6-8
Cycle Chart
Model GHW9200L

Movement:
Speed- speed of basket rpm

DIAGNOSIS AND TROUBLESHOOTING 6-12


Cycle Chart
Model GHW9200L

Movement:
Speed- speed of basket rpm
Reversing- the basket will begin moving
counter-clockwise for the time indicated.
It will stop for the time indicated, then reverse.

DIAGNOSIS AND TROUBLESHOOTING 6-12


Cycle Chart
Model GHW9200L

Movement:
Speed- speed of basket rpm
Reversing- the basket will begin moving
counter-clockwise for the time indicated.
It will stop for the time indicated, then reverse.
The specific spin profile for this cycle.

DIAGNOSIS AND TROUBLESHOOTING 6-12


Cycle Chart
Model GHW9200L

Movement:
Speed- speed of basket rpm
Reversing- the basket will begin moving
counter-clockwise for the time indicated.
It will stop for the time indicated, then reverse.
The specific spin profile for this cycle.

Level:
The pressure switch will detect L1 level, (10L).
The flow meter will add 50% more for L2 and
150% more for L3.

DIAGNOSIS AND TROUBLESHOOTING 6-12


Cycle Chart
Model GHW9200L

Dispenser Box:
Indicates which compartment the water will
enter to fill the tub.

DIAGNOSIS AND TROUBLESHOOTING 6-12


Cycle Chart
Model GHW9200L

Dispenser Box:
Indicates which compartment the water will
enter to fill the tub.

Fill:
Indicates allowable temperatures of incoming
water.

DIAGNOSIS AND TROUBLESHOOTING 6-12


Cycle Chart
Model GHW9200L

Dispenser Box:
Indicates which compartment the water will
enter to fill the tub.

Fill:
Indicates allowable temperatures of incoming
water.

Heating:
If the cycle calls for heating, (GHW9200 only),
this line will indicate where in the cycle and to
what temperature.
DIAGNOSIS AND TROUBLESHOOTING 6-12
Cycle Chart
Model GHW9200L

Time:
Duration for that portion of the cycle, measured
in minutes or seconds.

DIAGNOSIS AND TROUBLESHOOTING 6-12


Cycle Chart
Model GHW9200L

Time:
Duration for that portion of the cycle, measured
in minutes or seconds.

Door:
Door is locked throughout cycle, except for
child security routine.

DIAGNOSIS AND TROUBLESHOOTING 6-12


Cycle Chart
Model GHW9200L

Time:
Duration for that portion of the cycle, measured
in minutes or seconds.

Door:
Door is locked throughout cycle, except for
child security routine.

Pump:
Drain pump motor operation on or off. Pump
will operate until Suds level is reached + 15 sec

DIAGNOSIS AND TROUBLESHOOTING 6-13


Cycle Chart
Model GHW9200L

Second Rinse:
If selectable, indicates portion of cycle and
duration of second rinse.

DIAGNOSIS AND TROUBLESHOOTING 6-13


Cycle Chart
Model GHW9200L

Second Rinse:
If selectable, indicates portion of cycle and
duration of second rinse.

Rinse Hold:
Indicates position in cycle that Rinse Hold will
occur. Cycle will stop at that point, until
consumer restarts by pressing Rinse Hold
button.

DIAGNOSIS AND TROUBLESHOOTING 6-13


Spin Profile

Spin Cycle LS3


768

592

400

256
256

100

40

5" 30" 15" 20" 25" 5" 20" 150"

DIAGNOSIS AND TROUBLESHOOTING 6-22 TOC


WIRING
DIAGRAM
Wiring Diagram

WIRING DIAGRAM 7-1 TOC


TECH
TIPS
Door Plunger

Plunger In

Plunger Out
TECH TIPS 8-1 TOC
Gas and Electric
Dryer

Model Numbers:
GEW9200L GGW9200L
Model/Serial Number Designators

M ODEL NUM BER G E W 9200 L W 0


PRODUCT GROUP
G = Domestic Laundry Gold
PRODUCT IDENTIFICATION
E = Electric Dryer
G = Gas Dryer
FEATURE CODE
W = High Efficiency
FEATURE LEVEL
YEAR OF INTRODUCTION
L = 2002
COLOR CODE
W = White / Grey
Q = White / Blue
ENGIINEERING CHANGE
0 = Basic, 1 = 1st Revision, 2 = 2nd Revision

SERIAL NUM BER M L 16 00036


M ANUFACTURING SITE
YEAR OF PRODUCTION
L = 2001
WEEK OF PRODUCTION
PRODUCT SEQUENCE NUM BER

GENERAL 1-2
Model/Serial Number Designators

M ODEL NUM BER L A B 27 0 0 L Q 0


PRODUCT GROUP
L = Domestic Laundry
PRODUCT IDENTIFICATION
A = Laundry Accessory
FEATURE CODE
B = Pedestal Base
PRODUCT WIDTH
FILLER
FILLER
YEAR OF INTRODUCTION
COLOR CODE
K = Graphite (Laundry)
Q = White On White
T = Biscuit On Biscuit
ENGIINEERING CHANGE

SERIAL NUM BER CT L 01 10001


M ANUFACTURING SITE
YEAR OF PRODUCTION
L = 2001
WEEK OF PRODUCTION
PRODUCT SEQUENCE NUM BER
GENERAL 1-2
Model/Serial Number Location

Model/Serial Plate Location

GENERAL 1-3
Reversing the Door Swing

•Due to the asymmetrical design of the front shield,


the door handle and hinge cover must be replaced when
reversing door swing and a handle filler installed.

•Door reversal kit included with dryer.

INSTALLATION INFORMATION 2-11


Optional Stack Kit

INSTALLATION INFORMATION 2-16


Optional Stack Kit

INSTALLATION INFORMATION 2-16


Cycle Selections

PRODUCT OPERATION 3-1


Additional Features

PRODUCT OPERATION 3-1


Console Removal

COMPONENT ACCESS 4-4


Door Switch Removal

COMPONENT ACCESS 4-6


Door Switch Removal

COMPONENT ACCESS 4-6


Diagnostic Test

More Time - Less Time - More Time - Less Time

DIAGNOSTICS AND TROUBLESHOOTING 6-1


THE
END

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