Installation Manual

AI-LCD220-01-x

22.0" LCD Monitor

Document # 540231

a DeCrane Aircraft Company

7300 Industry Drive, North Little Rock, AR 72117

Phone: 501-955-2929 Fax: 501-955-2988
www.audiointl.com
Audio International, Inc. AI-LCD220-01-x Installation Manual

Document Revision History

Rev. Level Date Description

IR 09/2001 Initial Release
A 08/2002 Updated photo, wiring requirements
Added metric units to reference drawings, added
B 05/2003 Instructions for Continued Airworthiness, and updated
Electrical Characteristics
C 12/2003 Updated Power Requirements
D 05/2005 Corrected Video input specification

Reference Documents

Document # Description
523900 Rev IR AI-LCD220-01-x Outline Drawing
SP-LCD4 Rev A SP-LCD4 Assembly Drawing

Service Bulletin List

Service Manual Revision

Subject
Bulletin # Revision Date

Table of Illustrations

Section # Description Page #

3.1.4 Air Exhaust Diagram 5
6.1 AI-LCD220-01-x Reference Drawing 16-17
6.2 External Menu Switch 18

PROPRIETARY NOTICE: Despite any other copyright notice, this document and information
disclosed herein contains confidential, proprietary designs owned by Audio International, Inc.
Neither this document nor the data contained herein shall be reproduced, used, or disclosed to
anyone without the written authorization of Audio International, Inc.

Document # 540231, Rev D, 05/2005 Page 1 of 18

Audio International, Inc. AI-LCD220-01-x Installation Manual

Table of Contents
Section Description Page

1.0 General Information ……………………………………………. 3

1.1 Introduction ……………………………………………………….. 3
1.2 Purpose of the Equipment ………………………………………. 3
1.3 Optional Equipment ……………. .…………………………….. 3

2.0 Application ……………………………………………………….. 3

3.0 Installation ……………………………………………………….. 4

3.1 Prior to Installation ……………………………………………….. 4
3.2 Unpacking and Inspection ………………………………………. 5
3.3 Cautions & Warnings …………………………………………….. 6
3.4 Wiring Requirements …………………………………………….. 7
3.5 Electrical Characteristics…………………………………………. 8
3.6 Mating Connector Information ……………..……………………. 10
3.7 Pinout Assignment Descriptions ………………………………... 10
3.8 Configuration Overview…………………………………………... 12

4.0 Troubleshooting………………………………..……………….. 13
4.1 Instructions for Continued Airworthiness……………………..… 13
4.2 Cleaning Method………………………………………………….. 13
4.3 General Troubleshooting Procedures ………………………….. 14
4.4 Troubleshooting Chart………………………………………….. 14

5.0 Specifications …………………………………………………… 15

5.1 Unit Specifications-AI-LCD220-01-x..………………………….. 15
5.2 Unit Specifications-SP-LCD4……………………………………. 15

6.0 Reference Drawings ……………………………………………. 16

6.1 AI-LCD220-01-x…………………………………………………… 16
6.2 SP-LCD4…………….. …………………………………………… 18

Document # 540231, Rev D, 05/2005 Page 2 of 18

Audio International, Inc. AI-LCD220-01-x Installation Manual

AI-LCD220-01-x
22.0" LCD Monitor

1.0 General Information

1.1 Introduction

This manual contains information for the proper installation of the Audio
International, Inc. (AI) 22.0" LCD Monitor, Model No: AI-LCD220-01-x. The
“-x” suffix designates the type of connector utilized; “-1” = Positronic and
“-2” = D-Subminiature. Also included are physical and electrical
characteristics of the unit.

1.2 Purpose of the Equipment

Audio International’s AI-LCD220-01-x monitor is a flat panel LCD monitor

with multi-standard video, PC Graphic capabilities and removable front
cover bezel. It combines high resolution and the latest LCD technology for
display quality. State of the art “thin film transistor active matrix drive
system” provides brilliant and accurate color reproduction, excellent high
contrast images, cross talk suppression, and fast response time with no
distortion or smearing.

1.3 Optional Equipment

Audio International, Inc. offers a comprehensive family of Cabin Control

Modules and Source Equipment, such as DVD players and Videocassette
Players. These modules provide convenient solutions for a variety of
frequently encountered interfacing needs or special requirements and are
an important part of AI’s “building block” system for configuring total cabin
management.

Contact your AI representative for details.

2.0 Application

2.1 The AI-LCD220-01-x monitor is a flat panel monitor combining high

resolution and the latest LCD technology for display quality.

Document # 540231, Rev D, 05/2005 Page 3 of 18

Audio International, Inc. AI-LCD220-01-x Installation Manual

2.2 SP-LCD4: An external switch utilized for monitor set-up. The switch,
which must be ordered separately, provides configuration control via AI’s
proprietary RS-485 digital data bus communication or may be configured
directly to the P2 connector. Refer to Section 3.8, Configuration
Overview, for monitor set up. The SP-LCD4 may be removed and stored
after the monitor is set up or can be mounted near the monitor for frequent
use. The switch pinout provides to switch panel +28 VDC power input,
ground, serial data bus control and unit ID strapping pins to allow
programming of multiple units.

2.3 The monitor casing is specially coated for EMI shielding. Inside the
monitor, a silent cooling fan ventilates internal components and prevents
undesirable heat buildup.

2.4 A shallow mounting depth makes this monitor ideal for bulkhead use.
Convenient mounting holes are strategically located on the left and right
side tabs. An optional front cover bezel may be purchased for added
mounting capabilities. Other plating options are available and allow
matching to other cabin décor of the aircraft.

3.0 Installation

3.1 Prior to installation, the following items should be considered:

3.1.1 During the design and layout of the aircraft cabin, careful
consideration of the location of this module is necessary. Some of
the items to be considered include:
• Space
• Available power supply
• Environmental conditions (temperature, humidity, etc.)
• Length of cable runs

3.1.2 The AI-LCD220-01-x shall be installed to conform to the standards

designated by the customer, installing agency, and existing
conditions as to the unit location and type of installation.

3.1.3 If the adjustment switch (SP-LCD4) is to be mounted in the aircraft,

the following should be considered; the pigtail is 24 inches
(60.96 cm) in length ±1 inch (2.54 cm) and has 6-32 x 0.75 inch
mounting studs. Refer to Sections 5.0 and 6.2 for the adjustment
switch characteristics.

Document # 540231, Rev D, 05/2005 Page 4 of 18

Audio International, Inc. AI-LCD220-01-x Installation Manual

3.1.4 An internal fan exhausts heat from the unit. Proper ventilation must
be allowed for when specifying the installation location. The
closeout area of the monitor shall have a clearance of 2 inches
(5.08 cm) minimum for the air inlet and exit areas. The closeout
area of the monitor case shall not block the air inlet or exhaust
openings of the monitor case. The fan will only run when the unit is
turned on.

3.1.5 Threaded mounts are located on all sides of the monitor. Mounting
screws are required to secure the unit. Refer to Section 6.0,
Reference Drawings, for mounting hole diameters and
configuration.

3.1.6 The monitor should be located as close to the source equipment as

possible in order to reduce the possibility of noise introduced into
the video. Refer to Section 6.0 for unit dimensions.

3.1.7 The AI-LCD220-01-x is configured using the external menu

selection switch, SP-LCD4. The switch utilizes a D-Subminiature
connector. This connector mates with the D-Subminiature
connector on the AI-LCD220-01-1 model monitor.

3.2 Unpacking and Inspection

3.2.1 Carefully open the packaging and remove the AI-LCD220-01-x.

Verify that all components have been included in the package per
the packing list. Inspect the unit for damage. Retain the packing
materials and packing list.

Document # 540231, Rev D, 05/2005 Page 5 of 18

Audio International, Inc. AI-LCD220-01-x Installation Manual

3.2.2 If damage has occurred during shipping, a claim should be filed

with Audio International WITHIN 24 hours and a Return Request
Authorization Number shall be obtained from AI by contacting the
Repair Department at 501.801.0640. Repackage the unit in its
original packaging materials and return it to AI following instructions
given by the AI representative. Refer to the front cover of this
manual for address. If no return is necessary, retain the packing
list and the packing materials for storage.

3.3 Cautions and Warnings

3.3.1 It is important to do a pin-to-pin power and ground check on all

connectors. Ensure that power and ground are applied only where
specified. Damage to the unit may result if power or ground is
applied to the wrong points.

3.3.2 DO NOT connect or disconnect the monitor while power is applied.

3.3.3 DO NOT remove any factory-installed screws. Damage to the unit

may result and void any warranties.

3.3.4 DO NOT expose to moisture.

3.3.5 The SP-LCD4 can be removed and stored after the monitor is set
up or it can be mounted near the monitor for frequent use. Ensure
power is removed from the monitor and/or entertainment system
before connecting or disconnecting the SP-LCD4.

3.3.6 ESD (Electro Static Discharge) guidelines shall be followed.

Document # 540231, Rev D, 05/2005 Page 6 of 18

Audio International, Inc. AI-LCD220-01-x Installation Manual

3.4 Wiring Requirements

3.4.1 Introduction

The installing agency shall supply and fabricate all external cables
and mating connectors. The length and routing of external cables
should be carefully studied and planned before attempting
installation of the equipment. Allow adequate space for installation
of cable and connectors. Avoid sharp bends and placing cables
near aircraft control cables. Maintain a minimum clearance of three
(3) inches from any control cable. If wiring is run parallel to
combustible fluid or oxygen lines, maintain a separation of six (6)
inches between the lines.

3.4.2 Power Wires

Audio International recommends that power and ground wires be

20 AWG minimum. The chassis shall be electrically bonded to the
airframe structure by a conductive mounting point with <0.1 Ω
resistance using <50 Ω impedance cable. Aluminum wool, nylon
webbing impregnated with aluminum oxide abrasive or fiber bristle
brushes are the approved tools for removing anodized surfaces at
mounting point where the bonding wire is attached. Power and
Ground wires shall be in accordance with NEMA WC 27500 or
equivalent. Protect power wires with circuit breakers or fuses
located close to the electrical power source bus.

3.4.3 Video Lines

Composite video connections shall be shielded coaxial cable in

accordance with M17/94-RG179 or equivalent. Cable shields shall
be grounded at the source. Use of individual wires rather than
proper coaxial cable connections through production breaks is
unacceptable, and will cause significant and detrimental noise
introduction to the video signal supplied to the AI-LCD220-01-x.

Document # 540231, Rev D, 05/2005 Page 7 of 18

Audio International, Inc. AI-LCD220-01-x Installation Manual

3.5 Electrical Characteristics

3.5.1 Electrical Specifications, AI-LCD220-01-x:

Electrical Power 3.0 A @ +28 VDC, typ.

Operating Voltage
+18 to +32 VDC
Range
Screen Size 22.0" (55.9 cm) diagonal
Resolution
1600 x 1024
(Vertical x Horizontal)
Brightness 180 NITS
Contrast Ratio 300 : 1
140° Horizontal
Viewing Angle
140° Vertical
Backlight Fluorescent Tube
Composite Multistandard
and RGB input (PC
Video Format
compatible interface) up
to UXGA Resolution
Operating Temperature -15° to +55° C
Storage Temperature -55° to +85° C
Video Input 1 V(p-p), 75 Ω

3.5.2 Electrical Specifications, SP-LCD4:

Electrical 80 mA at +28 VDC,

Power
maximum
Switch Backlighting Green
Mounting Studs 6-32 x 0.75 inches long

Document # 540231, Rev D, 05/2005 Page 8 of 18

Audio International, Inc. AI-LCD220-01-x Installation Manual

3.5.3 The AI-LCD220-01-x utilizes three (3) connectors. P1 is a 9-pin

connector that provides power input, ground, video input, monitor
on/off control and monitor status.
The monitor on/off function (P1, Pin 5) is transition level sensitive.
Either a constant ground input or momentary ground input may be
used. If constant ground input is used, the monitor will activate to
the ON state when +28 VDC power is applied to Pin 1 and a
constant ground is on Pin 5. If no constant ground is present, then
this input will float to a high level causing the monitor to be in the
OFF state.

If momentary ground input is used, the monitor will alternate

between ON and OFF states with each momentary ground pulse of
duration between 50 and 250 msec. If momentary ground logic is
used, then the monitor will power up to an OFF state when power is
applied to Pin 1.

3.5.4 P2 is a 9-pin connector that provides power output to the SP-LCD4,

ground, and data bus control. Three (3) ID pins are also provided
on the P2 connector. These ID pins allow for up to eight (8) units to
be connected on the same AI proprietary RS-485 data bus while
maintaining independent control of each unit. Depending upon the
necessary configuration, the ID 0, ID 1, and ID 2 pins shall connect
to the ID common as suggested below:

ID 2 ID 1 ID 0 No. of Units
1 1 1 1
1 1 0 2
1 0 1 3
1 0 0 4
0 1 1 5
0 1 0 6
0 0 1 7
0 0 0 8
0 = Connected to ID Common 1 = N/C

3.5.5 P3 is a 15-pin high-density connector that provides VGA signal to

the monitor.

3.5.6 The SP-LCD4 utilizes one (1) 9-pin connector that mates with P2.
This connector provides +28 VDC power input, ground, data bus
connections, and data bus configuration ID connections.

Document # 540231, Rev D, 05/2005 Page 9 of 18

Audio International, Inc. AI-LCD220-01-x Installation Manual

3.6 Mating Connector Information

All wiring harnesses to the unit shall be supplied and fabricated by the
installing agency.

Model # Pin # Mating Connector

P1 RD9F10JVL0 Positronic
AI-LCD220-01-1 P2 RD9M10JV30 Positronic
P3 DD15M10JV30 Positronic
DEMA-9S
P1 D20419-18 Male Screwlock
DE24657 Backshell
DEMA-9P
AI-LCD220-01-2 P2 D20419-18 Male Screwlock
DE24657 Backshell
DEMA-15P (High-density 15-pin, VGA)
P3 D20419-18 Male Screwlock
DE24657 Backshell
SP-LCD4 P1 DEMA-9S

3.7 Pinout Assignment Descriptions

3.7.1 Pinout assignment for the AI-LCD220-01-x is as follows:

P1
Pin # Description
1 +28 VDC Power Input
2 Power Ground
3 Video In +
4 Video In -
5 Monitor On/Off (Gnd Input)
6 Monitor Status (Open collector 400 mA)
7 Reserved
8 Reserved
9 Reserved

Document # 540231, Rev D, 05/2005 Page 10 of 18

Audio International, Inc. AI-LCD220-01-x Installation Manual

P2
Pin # Description
1 +28 VDC Power Output to Control Switch
2 Power Ground
3 Serial Data Bus A (HI)
4 Serial Data Bus B (LO)
5 Serial Data Bus Shield
6 Unit ID 0
7 Unit ID 1
8 Unit ID 2
9 Unit ID Common

P3
Pin # Description
1 Red Video
2 Green Video
3 Blue Video
4 Monitor ID 2
5 Ground
6 Red Ground
7 Green Ground
8 Blue Ground
9 Key
10 SYNC Ground
11 Monitor ID 0
12 Monitor ID 1
13 Horizontal SYNC
14 Vertical SYNC
15 Reserved

3.7.2 Wiring description for the SP-LCD4 is as follows:

SP-LCD4
Pin # Description
1 + 28 VDC Power Input
2 Power Ground
3 Serial Data Bus A (HI)
4 Serial Data Bus B (LO)
5 Serial Data Bus Shield
6 Unit ID 0
7 Unit ID 1
8 Unit ID 2
9 Unit ID Common

Document # 540231, Rev D, 05/2005 Page 11 of 18

Audio International, Inc. AI-LCD220-01-x Installation Manual

3.8 Configuration Overview

Configuration is typically accomplished via an SP-LCD4 attached to the

D-Subminiature connector on the monitor. Audio International reserves
the right to add, delete, or alter functions from the setup menus without
advance notification to the user. To access the Main Menu, press the
“MENU 1” button, which will cause the Monitor setup menu to be
displayed on the AI-LCD220-01-x. To scroll through the setup modes,
press the “MENU 2” button to scroll forward or the “MENU1” button to
scroll back. When in the desired mode for setup monitor, press either
LEFT (-) or RIGHT (+) to change the selected value. Pressing the LEFT
button decreases the selected value and pressing the RIGHT button
increases the selected value. Press the appropriate button for the desired
adjustment. Press the “MENU 2” button to scroll to the next menu option.

Note: Native mode will be displayed in the setup menu of some

monitors. If this mode is displayed on your monitor, it is important
to only select “NO.” This menu is for factory testing only. Selecting
“YES” may put the monitor in a default mode that can only be reset
by the factory.

A typical Monitor Setup Menu consists of the following modes:

1. “OSD H-POS”- On-Screen Display (OSD) horizontal position.

2. “OSD V-POS”- OSD vertical position.
3. “OSD TIMEOUT”- Timeout period until monitor defaults out of menu mode.
4. “BACKLIGHT”- Backlighting intensity.
5. “FACTORY PRESET”- All modes may be reset to the default factory setting. Select
either “YES” or “NO”.
6. “SOURCE PRIORITY”- Selects priority operating mode to either “PC” (personal
computer) or “COMP” (composite mode). Setting this mode to “PC” allows user to
normally view composite video until a PC laptop is turned on, then the monitor will
automatically switch to PC input upon sensing VGA input.
7. “NATIVE”- Used only by the Audio International for test purposes. Always select
“NO.”
8. “CENTER”- Centers the viewing area.
9. “H-POS”- Adjusts viewing area horizontally.
10. “V-POS”- Adjusts viewing area vertically.
11. “SHARPNESS”- Adjusts picture sharpness.
12. “COLOR”- Adjusts picture color.
13. “TINT”- Adjusts picture tint.
14. “CONTRAST”- Adjusts picture contrast.
15. “BRIGHT”- Adjusts picture brightness.
16. “EXIT”- Exits setup menu.

The setup menu may vary slightly from monitor model to model. As
technology advances, additional features may be added to the setup
menu and existing features may be modified. Audio International’s
intention is to provide clear and concise instructions on any new or
modified feature in the setup menu as these changes occur.

Document # 540231, Rev D, 05/2005 Page 12 of 18

Audio International, Inc. AI-LCD220-01-x Installation Manual

4.0 Troubleshooting

4.1 Instructions for Continued Airworthiness

No periodic scheduled maintenance or calibration is required for continued

airworthiness of the AI-LCD220-01-x. If the unit fails to perform to
specifications, it must be removed and serviced by a qualified service
facility.

4.2 Cleaning Method

The AI-LCD220-01-x should be cleaned at least once every three months

or when excessive dust or dirt becomes apparent.

Use a twin pack cleaning system that employs a wet pad pre-moistened
with an Isopropyl Alcohol based cleaner/anti-static solution and a lint-free
drying cloth. Audio International, Inc. recommends using “Kleen & Dry”
RR1205 manufactured by READ RIGHT, Nanuet, NY 10954.

Do not use benzene, ammonia, thinner, or any other volatile

substance to clean the monitor or screen. These chemicals may
damage the screen or internal circuitry.

Do not allow cleaner to puddle or pool around edges. Seepage

may damage internal circuitry.

Audio International’s recommended cleaning method follows:

A. Turn off monitor.

B. Open pre-moistened pad and gently wipe evenly across

display glass. Do not allow solution to “pool” or puddle
around display edges.

C. Immediately dry display using the absorbent, lint-free cloth.

Gently wipe display to a dry, clear finish.

Document # 540231, Rev D, 05/2005 Page 13 of 18

Audio International, Inc. AI-LCD220-01-x Installation Manual

4.3 General Troubleshooting Procedures

• Verify power to the unit by rechecking +28 VDC power is applied to the
proper pins on the unit. Use a voltmeter to verify correct level.
• Remove power from the unit for at least one (1) minute and reapply
power.
• Recheck all connections to the unit for security. Check all harness
runs for possible pinching. Recheck all pinouts for application
accuracy.
• Check data bus integrity by utilizing a voltmeter, oscilloscope, or other
voltage instrument to verify proper input voltage on the data bus pins.
Typical measurements are as follows:
A to Ground: 4.0 to 4.5 VDC
B to Ground: 0.1 to 1.0 VDC
If any device is transmitting (i.e., holding bus active), then these typical
measurements would be reversed for the A-to-Ground and B-to-
Ground. This troubleshooting tool can help indicate a data bus lockup.
If this occurs, remove the data bus from all other equipment one piece
at a time. As each is removed, check the bus status to see if it is now
functioning properly. Once you have removed the piece or pieces of
offending equipment, disconnect power and then reconnect everything
but the suspect component. Reapply power and then test the
functionality of the unit(s).

4.4 Troubleshooting Chart

Problem Possible Cause Solution

Poor picture quality or LCD backlight malfunction • Contact AI
scrambled video
SP-LCD4 programming • Check setup

Poor video source • Change cassette

Blank screen* LCD not receiving power • Check all cable
connections

Mother board malfunctioning • Contact AI

*The monitor displays a blue screen with the unit turned on and no video
signal.

Document # 540231, Rev D, 05/2005 Page 14 of 18

Audio International, Inc. AI-LCD220-01-x Installation Manual

5.0 Specifications

5.1 Unit Specifications for AI-LCD220-01-x:

Physical Specifications – AI-LCD220-01-x

Screen Size 22.0" (55.9 cm) Diagonal

Weight Approx. 18.2 lb / 8.26 kg
Dimensions
23.36" x 2.9" x 15.78"
w/Cover Bezel
59.33 cm x 7.4 cm x 40.08 cm
(l x w x h)
Dimensions
22.11" x 2.65" x 15.28"
w/o Cover Bezel
56.16 cm x 6.73 cm x 38.81 cm
(l x w x h)

5.2 Unit Specifications for SP-LCD4:

Physical Specifications – SP-LCD4

Bezel Plating Raw, unless otherwise specified

Approx. 0.13 lb / 0.06 kg
Weight
with connector
Dimensions 2.83" x 2.78" x 1.32"
(l x w x h) 7.19 cm x 7.06 cm x 3.35 cm

Document # 540231, Rev D, 05/2005 Page 15 of 18

Audio International, Inc. AI-LCD220-01-x Installation Manual

6.0 Reference Drawings

6.1 AI-LCD220-01-x

The following diagrams show the unit dimensions, mounting locations, and
connector locations for the AI-LCD220-01-x.

Document # 540231, Rev D, 05/2005 Page 16 of 18

Audio International, Inc. AI-LCD220-01-x Installation Manual

Document # 540231, Rev D, 05/2005 Page 17 of 18

Audio International, Inc. AI-LCD220-01-x Installation Manual

6.2 External Menu Switch

The following diagrams show the unit dimensions and connector locations
for the external menu selection switch, SP-LCD4.

Document # 540231, Rev D, 05/2005 Page 18 of 18