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Appl Microbiol Biotechnol (2008) 80:579–587

DOI 10.1007/s00253-008-1573-4

BIOTECHNOLOGICAL PRODUCTS AND PROCESS ENGINEERING

Production of the aroma chemicals 3-(methylthio)-1-propanol


and 3-(methylthio)-propylacetate with yeasts
M. M. W. Etschmann & P. Kötter & J. Hauf &
W. Bluemke & K.-D. Entian & J. Schrader

Received: 30 April 2008 / Revised: 9 June 2008 / Accepted: 10 June 2008 / Published online: 3 July 2008
# Springer-Verlag 2008

Abstract Yeasts can convert amino acids to flavor alcohols optimization of the glucose feeding regime led to product
following the Ehrlich pathway, a reaction sequence com- concentrations of 2.2 g L−1 3-MTPA plus 2.5 g L−1
prising transamination, decarboxylation, and reduction. The methionol. These are the highest concentrations reported
alcohols can be further derivatized to the acetate esters by up to now for the biocatalytic synthesis of these flavor
alcohol acetyl transferase. Using L-methionine as sole compounds which are applied in the production of savory
nitrogen source and at high concentration, 3-(methylthio)- aroma compositions such as meat, potato, and cheese
1-propanol (methionol) and 3-(methylthio)-propylacetate flavorings.
(3-MTPA) were produced with Saccharomyces cerevisiae.
Methionol and 3-MTPA acted growth inhibiting at concen-
trations of >5 and >2 g L−1, respectively. With the wild type Introduction
strain S. cerevisiae CEN.PK113-7D, 3.5 g L−1 methionol
and trace amounts of 3-MTPA were achieved in a The aroma compounds 3-(methylthio)-1-propanol (methionol)
bioreactor. Overexpression of the alcohol acetyl transferase and 3-(methylthio)-propylacetate (3-MTPA) are derived from
gene ATF1 under the control of a TDH3 (glyceraldehyde- the sulfur amino acid methionine and both impart a powerful
3-phosphate dehydrogenase) promoter together with an odor reminiscent of soup, meat, onions, and potatoes
(Arctander 1969). Naturally they occur in many fruits, beer,
and malt whisky. Methionol was also found in soy sauce,
tomatoes, cheese, cured pork, rye bread, and seafood
M. M. W. Etschmann : J. Schrader (*) (Burdock 2004). A prominent product of chemical me-
Biochemical Engineering Group, thionine conversion via Strecker degradation in food is
Theodor-Heuss-Allee 25,
3-(methylthio)-1-propionaldehyde (methional) which is re-
60486 Frankfurt am Main, Germany
e-mail: schrader@dechema.de sponsible for light-induced off-taste in milk and dairy
products (Ballance 1961). In beer and wine, the methionine
P. Kötter : K.-D. Entian derivatives are also considered as off-flavors (Gijs et al. 2000;
Institute of Molecular Biosciences,
Moreira et al. 2005; Landaud et al. 2008), whereas in cheese
Molecular Genetics and Cellular Microbiology,
Max-von-Laue-Str. 9, they are important compounds of characteristic aroma profiles
60438 Frankfurt am Main, Germany (Arfi et al. 2006; Bonnarme et al. 2000; Kagkli et al. 2006).
As important constituents of savory flavor preparations, the
J. Hauf
“natural” versions of the aroma chemicals are desirable for
SRD—Scientific Research and Development GmbH,
Koehlerweg 20, the producers, as consumers are increasingly demanding
61440 Oberursel, Germany naturally flavored products (Schreiber et al. 1997). Chemi-
cally identical molecules can yield a much higher price if they
W. Bluemke
are made from natural educts, e.g., fermentatively produced
Evonik Degussa GmbH,
Postcode 1024-319, Rodenbacher Chaussee 4, amino acids, by a biochemical process, e.g., yeast cultivation
63457 Hanau-Wolfgang, Germany (‘natural’ flavor compounds), as if the same molecule was
580 Appl Microbiol Biotechnol (2008) 80:579–587

synthesized by a chemical process (‘nature identical’ flavor of the cultivation of yeasts with L-phenylalanine as the sole
compound). nitrogen source and the evaluation of different in situ
One of the few articles about the deliberate, yeast-based product removal techniques resulted in a process that
production of methionine-derived flavors was published yielded maximum product concentrations of 26.5 g L−1 2-
more than 30 years ago (Schreier et al. 1976). As the PE and 6.1 g L−1 2-PEAc in the organic phase (Etschmann
methionine-derived compounds contribute essentially to the et al. 2003, 2004, 2005; Etschmann and Schrader 2006).
flavor of soy sauce, research does exist in this direction In the present work, L-methionine was selected as
(Hayashibe et al. 1970; Aoki and Uchida 1991). Further- nitrogen source for the cultivation of S. cerevisiae CEN.
more, there is a high-yielding baker’s yeast process whose PK113-7D and the optimization of methionol and ester
product 3-(methylthio)-propionic acid is the oxidation production was carried out combining biochemical and
product of methionol (Whitehead and Ohleyer 1993). A metabolic engineering. By overexpressing the ATF1 gene
more recent patent describes methionol production by coding for alcohol acetyl transferase 1 and adaptation of the
fermentation of dairy products supplemented with methio- glucose feed mode, the production of the acetate ester was
nine; however, with 0.1 g L−1 the product concentration considerably enhanced. We therefore report for the first
remains relatively low (Liu and Crow 2007). time the production of methionol and 3-(methylthio)-
In the biological formation of methionine-derived fla- propylacetate on the grams per liter scale.
vors, the Ehrlich pathway (Fig. 1) is often involved. This
pathway, which is prevalent in yeasts and has been
intensively studied for the last 100 years (Hazelwood et Materials and methods
al. 2008), is especially active if the amino acid is the sole
nitrogen source for the organism. The amino acid is Plasmid construction and genetic manipulations
transaminated and decarboxylated to the corresponding
aldehyde which is then reduced to the higher alcohol. If Established protocols for molecular biology were followed
alcohol acetyl transferase activity is present in the organ- (Ausubel et al. 1989). Transformation of yeast strains
ism, the alcohol can be partially transesterified to the utilized the lithium acetate procedure (Schiestl and Gietz
acetate ester. 1989). Yeast chromosomal DNA was isolated by the
The catabolism of the amino acids leucine, valine, method described in Hoffman and Winston (1987). The S.
isoleucine, phenylalanine, tryptophan, and methionine in cerevisiae strains used in this study are listed in Table 1.
Saccharomyces cerevisiae and its genetic background was The S. cerevisiae TDH3 promoter fragment (TDH3
investigated thoroughly (Dickinson et al. 1997, 1998, 2000, encodes glyceraldehyde-3-phosphate dehydrogenase isoen-
2003), whereupon methionine degradation turned out to be zyme 3) consisting of 671 bp 5′-upstream sequence and the
more complex than that of the other amino acids (Perpete et first two base pairs of the TDH3 open reading frame was
al. 2006). The Ehrlich products of leucine, valine, and amplified by PCR using the primers TDH3-SalI and TDH3-
isoleucine are 3-methylbutanol (isoamyl alcohol), isobuta- BsiWI (see Table 2) and the CEN.PK113-7D genomic
nol, and 2-methylbutanol (active amyl alcohol), respective- DNA as template. The PCR product was digested with SalI/
ly. These are considered as cheap “fusel alcohols” whereas BsiWI and subsequently ligated into plasmid pUG6
the phenylalanine-derived 2-phenylethanol (2-PE) and its (Güldener et al. 1996) opened with the same enzymes
acetate ester 2-phenylethylacetate (2-PEAc) are high-value resulting in plasmid pPK421.
natural flavor and fragrance compounds due to their rose- All genetic modifications of the S. cerevisiae genome
like odor. Extensive optimization of bioprocess parameters were performed via homologous recombination using PCR
Fig. 1 Ehrlich pathway in COOH transaminase COOH decarboxylase O dehydrogenase OH alcoholacetyltransferase
general, leading from the amino R
acid to the higher alcohol with R NH2 2-ketoglutarate R O R H R O O
CO2 NADH + H + Acetyl-CoA CoA
subsequent esterification to the L-glutamate NAD+
acetate and reaction principle
amino acid aldehyde alcohol acetate ester
applied to L-methionine

HO HO O
O O O OH
O O
H2N

S S S S
S

methional = methionol =
4-methylthio- 3-methylthio-
L-methionine 3-methylthio- 3-methylthio-
2-oxo-butanoate propylacetate
propionaldehyde 1-propanol
Appl Microbiol Biotechnol (2008) 80:579–587 581

Table 1 Yeast strains used in this study

Name Genotype Source

CBS 6412 WT (Kyokai No. 7) CBS


RAK1857 Kyokai No. 7 after self-cloning TDH3p::ATF1 Hirosawa et al. 2004
CEN.PK122 MATa/MATα HIS3/HIS3 LEU2/LEU2 TRP1/TRP1 URA3/URA3 MAL2-8cc SUC2/SUC2 Entian and Kötter 2007
CEN.PK113-7D MATa HIS3 LEU2 TRP1 URA3 MAL2-8c SUC2 Entian and Kötter 2007
CEN.PK834-1C MATa HIS3 LEU2 TRP1 URA3 MAL2-8c SUC2 loxP-KanMX4-loxP-TDH3p::(-50,-2)ATF1 This study

The numbers in parentheses indicate the substituted nucleotides of the 5′-UTR of the ATF1 gene. CBS Centraalbureau voor Schimmelcultures,
Utrecht, The Netherlands

products with 40-bp short flanking homologies to the target shown as mean values with error bars. For the bioreactor
site (Wach et al. 1994). cultivations, the results of representative experiments are
The kanMX4-TDH3p cassette of plasmid pPK421 was shown.
amplified by PCR using primers (see Table 2) matching the The yeasts were kept at 4°C on yeast medium agar slants
kanMX4-TDH3p cassette and the 5′-UTR of the ATF1 gene with the following composition per liter: 3 g yeast extract,
(ATF1-G1/ATF1-T2) and pPK421 as a template. After 3 g malt extract, 5 g casein peptone, pancreatic digest, 10 g
transformation of the diploid prototrophic S. cerevisiae glucose, and 15 g agar. The inoculum was prepared by
strain CEN.PK122 using the amplified kanMX4-TDH3p growing cells from a fresh agar slant in 100 mL medium in
cassette, correct integration in G418-resistant colonies was a 300 mL shake flask at 30°C at 180 rpm (at an amplitude
verified by diagnostic PCR. Subsequently, the verified of 25 mm) to the exponential phase.
diploid transformants were sporulated and the haploid strain For the shake flask experiments, a synthetic medium was
CEN.PK834-1C was obtained by tetrad dissection. used: 10 g L-methionine, 1.24 g KH2PO4, and 0.16 g
K2HPO4 (resulting in pH 5) were autoclaved in 0.8 L water.
Cultivation After cooling, a filter-sterilized solution of 1.7 g Difco
Yeast Nitrogen Base without amino acids and ammonium
All chemicals were analytical grade and purchased from sulfate in 0.1 L water was added as well as 0.1 L autoclaved
Fluka (Buchs, Switzerland) or Sigma (Unterhaching, glucose solution. For the inhibition studies, methionine was
Germany), except for 3-MTPA, which was a donation of replaced by 1.84 g L−1 (NH4)2SO4.
R.C. Treatt & Co. Ltd. (Bury St. Edwards, UK). The shake For bioreactor and minireactor cultivations, 20 g L−1 L-
flask experiments were done in duplicate and the results are methionine, 12.4 g L−1 KH2PO4, and 1.6 g L−1 K2HPO4
were sterilized in deionized water. After cooling, an
appropriate amount of autoclaved glucose solution as well
Table 2 Primer used in this study as 0.04 L L−1 of a filter-sterilized vitamin and trace mineral
concentrate was added, whose composition is described
Name Sequence 5′–3′ elsewhere (Etschmann et al. 2004). Bioreactor cultivations
were carried out at 30°C in a 2.4 L bioreactor KLF 2000
TDH3-SalI TCAGGTCGACTTTATCAT
TATCAATACTGCC (Bioengineering, Wald, Switzerland) which was aerated at
TDH3-BsiWI AACTCGTACGATTTTGTTT 1 vvm and stirred between 400 and 1,000 rpm to maintain a
GTTTATGTGTGTTTATTCG dissolved oxygen concentration of 50% saturation with air.
ATF1-T2 TTTTGAAGCCAACCCAAC The pH was controlled at 5.0 by 1 M NaOH.
AAAAATTCGAGACAAGAAA The glucose concentration in the reactor was monitored
ATAGCATAGGCCACTAGTG by a ProcessTrace online measuring and control unit (Trace
GATCTG
GmbH, Braunschweig, Germany) equipped with a dialysis
ATF1-G1 TTGCACGGGGGCCTGATTTT
TCTCATCGATTTCATTCATG
probe. The ProcessTrace unit was coupled with an Ismatec
TTTGTTTGTTTATGTGTGT Reglo Digital MS-2/6 peristaltic pump (Ismatec, Wertheim,
TTATTCG Germany), which delivered concentrated glucose solution
ATF1-A1 GCACAGGACTATTCCACCC to keep the glucose concentration at the desired value.
ATF1-A2 CAGATCCCATACGCCGAGC Minireactor cultivations were carried out at 30°C in a
TDH3-A7 CTTCTGCTCTCTCTGATTTGG Dasgip FedBatch Pro 4-fold parallel cultivation system
K2 GTTTCATTTGATGCTCGATGAG (Dasgip GmbH, Juelich, Germany) equipped with 0.45 L
Restriction sites are in italics, sequences complementary to plasmid culture vessels at a working volume of 0.2 L. These were
pPK421 are in bold aerated at 1 vvm and stirred between 200 and 1,000 rpm to
582 Appl Microbiol Biotechnol (2008) 80:579–587

maintain a dissolved oxygen concentration of 50% satura- with a YSI 2700 glucose analyzer (Yellow Springs Instru-
tion with air. The pH was controlled at 5.0 by 1 M NaOH. ments Inc., Yellow Springs, USA).
For the determination of cell dry weight, 10 mL culture
Inhibition studies broth was filtered over a 0.45 μm nitrocellulose filter,
washed with deionized water, and dried in a moisture
S. cerevisiae CEN.PK113-7D was grown in 300 mL unbaffled analyzer (MA 100, Sartorius, Göttingen, Germany).
shake flasks in inhibition medium without L-methionine,
which prevented the yeasts from producing methionol. The
methionol concentration was adjusted before cultivation start Results
by external dosage. The specific growth rate was determined
from the increase in biomass at intervals of 1 h. The Strain characterization
inhibition kinetics of 3-MTPA was determined similarly.
As the toxic effects of methionol and 3-MTPA are strain-
Analytics specific, their inhibition kinetics for S. cerevisiae CEN.
PK113-7D had to be determined first.
Sample preparation The maximum specific growth rate (0.53 h−1) was achieved
in the absence of any product (μ/μmax =1) (Fig. 2). Growth
The samples were centrifuged immediately in closed was significantly impaired by concentrations >5 g L−1
reaction tubes for 2 min at 16,000 ×g (Eppendorf 5415 R, methionol. The inhibition increased steadily and reached its
Hamburg, Germany) and the supernatant used for further maximum at 40 g L−1 methionol with a complete cessation of
analysis. growth.
For the quantification of methionine, 10 μL of the The inhibition kinetics of 3-MTPA with μmax =0.32 h−1,
supernatant was injected into a RP-C18 column (250× revealed growth impairment from 2 g L−1. A higher toxicity
4.6 mm, 5 μm, Alltech, Unterhaching, Germany) with an of 3-MTPA can be concluded from the fact that total
eluant consisting of 10% methanol and 90% water, inhibition of growth occurred at about 6 g L−1 3-MTPA.
acidified to pH 3 with H3PO4, at 2 mL min−1. Methionol
and 3-MTPA were analyzed on a RP-C18 column (250× Cultivation experiments
4.6 mm, 10 μm, Alltech) with 40% methanol 60% water (v/v) at
1.5 mL min−1. In both cases, diode array detection was carried Preliminary shake flask cultivations of S. cerevisiae CEN.
out at 216 nm (SPD M10 advp, Shimadzu, Kyoto, Japan). PK113-7D had shown that precursor concentrations of up
Ethanol and glucose were analyzed by HPLC by to 40 g L−1 methionine did not impair yeast growth (data
injecting 10 μL into an ion exchange column (Aminex not shown) thus all further experiments were executed with
HPX-87H 300×7.8 mm, Bio-Rad, Munich, Germany), with a concentration of 10 g L−1 methionine. These cultivations
3 mmol H2SO4 as eluant at 0.6 mL min−1, 27°C, and yielded product concentrations of 1.5 g L−1 methionol in
detection by refraction index (RID 10 A, Shimadzu).
Quantification of all substances was performed by 1.0
calibration and verification with external standards. Methionol
For GC–MS analysis, the supernatant was extracted with 0.8 3-MTPA
an equal volume of hexane by intensive mixing on a vortex
shaker for 1 min. The hexane extract was dried over sodium 0.6
sulfate and 1 μL was injected into a GC-17 A with QP5050
µ µ max-1

MS (Shimadzu) equipped with a DB-5 column (30 m×0.25 0.4


mm×0.25 μm, Agilent, Santa Clara, USA). The carrier gas
flow was 0.8 mL min−1 He; split injection (5:1); temper- 0.2
ature program from 60°C with 3°C min−1 to 180°C, injector
220°C, detector 240°C; EI 70 eV. 0.0
The product 3-MTPA was identified by comparison of its
0 5 10 15 20 25 30 35 40
retention index and mass spectrum with those of the Product [g L-1 ]
reference substance. Retention index: 1123. Mass spectrum
m/z (relative intensity): 45 (30), 46 (22), 47 (26), 48 (11), 60 Fig. 2 Relative growth rate of S. cerevisiae CEN.PK113-7D as a
function of the methionol (●) and 3-MTPA (▪) concentration at 30°C in
(11), 61 (71), 73 (100), 75 (23), 88 (92), 148 (24). inhibition medium. Maximum absolute growth rates of μmax =0.53 h−1
If the glucose concentration was not analyzed online and 0.32 h−1 were achieved in the absence of methionol and 3-MTPA,
with the ProcessTrace system, it was determined offline respectively. Experiments were done in duplicate
Appl Microbiol Biotechnol (2008) 80:579–587 583

7 70
To investigate the efficiency of the overexpression, the
6 60 newly constructed mutant CEN.PK834-1C and its wild type
CEN.PK113-7D were compared with the ATF1 overexpres-
Methionol, Cdw [gL-1]

5 50 sion mutant RAK 1857, which had been designed by

Ethanol, Glucose [gL-1]


Hirosawa and co-workers (2004) from the wild type CBS
4 40
6412.
3 30 In Fig. 4, the final product concentrations of a shake
flask cultivation of both wild types as well as both mutants
2 20 are shown. CBS 6412 produces 1.5 times as much
methionol as CEN.PK113-7D and in both wild types the
1 10
3-MTPA concentration is below the detection limit of the
0 0 HPLC system. The mutant RAK 1857 produces 1.4 times
0 10 20 30 40 50 60 70 as much methionol as CEN.PK834-1C. In contrast, CEN.
Cdw Methionol
Time [h]
Ethanol Glucose
PK834-1C generates ten times more 3-MTPA (0.53 g L−1)
than RAK 1857 (0.05 g L−1).
Fig. 3 Bioprocess kinetics of the production of methionol with S. At high glucose concentrations, S. cerevisiae produces
cerevisiae CEN.PK113-7D during batch cultivation in a 0.45 L
bioreactor with 0.2 L working volume. Glucose was fed at a constant ethanol even under aerobic conditions due to the Crabtree
flow rate between t=26 and 36 h effect (Berry and Brown 1987). As ethanol reportedly
enhances the inhibiting effects of other higher alcohols such
as 2-phenylethanol (Seward et al. 1996) chances are that
about 18 h, after which the glucose reservoir was depleted. this is also true for methionol. Therefore, we aimed at
As this methionol concentration was not yet in the range preventing ethanol formation during the cultivation of
where product inhibition effects were to be expected, CEN.PK834-1C in a bioreactor by keeping the glucose
measures for in situ product removal were foregone for concentration low, which meant 1–2 g L−1. Figure 5 shows
the time being. The presence of the acetate ester 3-MTPA the kinetics of this process.
was verified by GC–MS but the concentration was below Methionol formation started promptly and reached its
the detection limit of the HPLC of 50 mg L−1. maximum of 1.6 g L−1 after 40 h, as did ethanol with a
To eliminate carbon limitation and for improved process maximum concentration of 14 g L−1. Formation of 3-MTPA
control, the strain was cultivated in a bioreactor and the ran parallel with an offset of 20 h and yielded 1.1 g L−1
kinetics are shown in Fig. 3. The formation of methionol product.
started promptly and in a logarithmic fashion for the first As ethanol formation could not be eliminated complete-
24 h and shows association with the biomass formation. ly, a new approach was to use the ethanol as an additional
Both continued, albeit at a lower slope, until 64 h. Apart carbon source so as not to waste any energy invested in the
from 3.5 g L−1 methionol, 6.2 g L−1 cell dry weight and process in the form of glucose. This was achieved by
46 g L−1 ethanol were obtained. deliberately letting the yeasts deplete the glucose reservoir

Strain optimization by genetic engineering 2.5 0.6


Methionol
3-MTPA
The existence of 3-MTPA in the cultivation broth showed 2.0
0.5
that S. cerevisiae CEN.PK113-7D features at least one of
Methionol [g L-1]

0.4
3-MTPA [g L ]

the two alcohol acetyl transferase genes ATF1 and ATF2.


-1

1.5
Overexpression of these genes should thus lead to an
0.3
enhanced production of the acetate ester.
1.0
For this, strain CEN.PK834-1C was constructed by 0.2
substitution of the ATF1 promoter against the strong and
constitutively expressed promoter of the TDH3 gene (see 0.5
0.1
“Materials and methods”). The kanMX4-TDH3p cassette
was genomically integrated by double homologous recom- 0.0
CEN.PK113-7D CEN.PK834-1C CBS 6412 RAK 1857
0.0
bination. The correct integration of both recombination Yeast strain
sites was analysed by diagnostic PCR. Using primer pairs
Fig. 4 Final product concentrations of wild types (CBS 6412 and
ATF1-A1/K2 and TDH3-A7/ATF1-A2 for the PCR resulted
CEN.PK113-7D) and ATF1 overexpression mutants (RAK 1857 and
in the expected PCR products of 639 and 319 bp, CEN.PK834-1C) after 42 h shake flask cultivation in synthetic
respectively (data not shown). medium at 30°C. Experiments were done in duplicate
584 Appl Microbiol Biotechnol (2008) 80:579–587

22 1.8
If the ATF1 overexpression mutant CEN.PK834-1C was
20 1.6 cultivated at a constantly low glucose concentration, the
18
generation of the unwanted byproduct ethanol was low
Ethanol, Methionine, Cdw [gL-1]

1.4
16 (max. 14 g L−1) but so was the generation of the products

Methionol, 3-MTPA [gL-1]


1.2
14 methionol (1.6 g L−1) and 3-MTPA (1.1 g L−1). The final
12 1.0 concentration of 3-MTPA as well as its space–time yield
10 0.8 could be doubled to 2.2 g L−1 and 0.04 g L−1 h−1,
8 respectively, by forcing the yeasts to use the ethanol
0.6
6 generated as carbon source.
0.4
4
2 0.2

0 0.0
Discussion
0 10 20 30 40 50 60 70
Time [h]
Ethanol L-Methionine Cdw
In literature, there are already examples for the successful
Methionol 3-MTPA
overexpression of one of the two alcohol acetyl transferase
Fig. 5 Bioprocess kinetics of S. cerevisiae CEN.PK834-1C in a genes in yeasts. First, in the wine yeast S. cerevisiae VIN13, the
bioreactor at constant glucose concentration. The glucose concentra- overexpression of ATF1 under the control of the constitutive
tion was kept between 1 and 2 g L−1 by automatic dosage
PGK1 promoter led to up to 12-fold higher concentrations of
certain acetate esters in wine (Lilly et al. 2000). Second, the
ATF1 overexpression mutant RAK 1857 of the sake yeast S.
thus forcing them to metabolize ethanol for a certain cerevisiae Kyokai No. 7 (available at CBS as CBS 6412)
amount of time. The effect of a subsequent addition of produced nearly five times as much isoamyl acetate
glucose was then investigated and the results are shown in (24.2 ppm) than the wild type strain (4.9 ppm) during
Fig. 6. cultivation on rice mash (Hirosawa et al. 2004).
The initially present 18 g L−1 glucose were converted to Due to the physiological amino acid concentrations in
6 g L−1 ethanol (and about 3 g L−1 cdw) by S. cerevisiae both grape and rice mash, the product concentrations in the
CEN.PK834-1C within 20 h. Methionol formation set in examples cited above were naturally low. With the present
after a short lag phase. The ethanol was metabolized during work, we investigated whether the principle of ATF1
the following 8 h and significant amounts of biomass and overexpression could be transferred to S. cerevisiae CEN.
methionol were synthesized. However, the rate of the PK113-7D, a prototrophic haploid yeast strain well suited for
methionol formation was considerably lower during growth bioprocess development (van Dijken et al. 2000). At the
on ethanol than during growth on glucose. This became same time, the Ehrlich pathway was harnessed for efficient
especially apparent upon the glucose pulse at t=28 h, when methionol-type flavor production after process optimization.
the product formation was even faster than during the first
glucose phase. The same applies to the ethanol generation,
while biomass growth seemed to be unaffected by the
26
change in substrate. Methionol accumulation stagnated at a 2.5
24
maximum of 2.5 g L−1 when the glucose reservoir was 22
depleted. At the same time, 3-MTPA formation set in. 20 2.0
Glucose, Ethanol, Cdw [gL ]

Methionol, 3-MTPA [gL-1]


-1

During the degradation of the accumulated 12 g L−1 ethanol 18


and the next glucose pulse, a total of 2.2 g L−1 3-MTPA 16
1.5
were generated. Over the course of the experiment of 53 h, 14
12 g L−1 dry biomass were generated. In a control 12
10 1.0
experiment with CEN.PK834-1C under conventional non-
8
limiting glucose feeding conditions, maximum methionol
and 3-MTPA concentrations of 2.0 g L−1 after 30 h and
6
0.5
4
2.1 g L−1 after 70 h were obtained, respectively (data not 2
shown). 0 0.0
Table 3 summarizes the results of the cultivation experi- 0 10 20 30 40 50
Time [h]
ments for the process optimization. The highest methionol Methionol 3-MTPA Glucose Ethanol Cdw
concentration (3.5 g L−1) as well as the highest product
Fig. 6 Bioprocess kinetics of S. cerevisiae CEN.PK834-1C in a
yield (0.64 mol mol−1) was achieved with the fed-batch bioreactor. Glucose was fed manually at t=8, 29, and 45 h. The
cultivation of the wild type strain CEN.PK113-7D. glucose concentration in the reactor was monitored online
Appl Microbiol Biotechnol (2008) 80:579–587 585

Table 3 Summary of the key figures of the bioreactor cultivations of S. cerevisiae CEN.PK113-7D and CEN.PK834-1C in different feeding
modes

Strain CEN.PK834-1C CEN.PK113-7D

Cultivation mode Constant glucose concentration Intermittent glucose addition Fed-batch


Max. ethanol concentration [g L−1] 14 Ethanol produced served as interim C-source 46
Product Methionol 3-MTPA Methionol 3-MTPA Methionol
Concentration [g L−1] 1.6 1.1 2.5 2.2 3.5
Process duration [h] 40 65 33 53 64
Space–time yield [g L−1 h−1] 0.04 0.02 0.07 0.04 0.05
yP/X [g (g cdw)−1] 0.22 0.18 0.37 0.19 0.50
yP/S [mol mol−1] 0.21 0.09 0.35 0.15 0.64

Using L-methionine as sole N-source and at high concentration, because alcohol formation in S. cerevisiae
concentration, a methionol yield of 0.64 mol mol−1 and a via the Ehrlich pathway has been shown to be strongly
final methionol concentration of 3.5 g L−1 were obtained in growth-associated (Stark et al. 2002). Furthermore, with
a fed-batch cultivation of the wild type strain S. cerevisiae alternate C-sources the flux through the Ehrlich pathway
CEN.PK113-7D. This is competitive with the only pub- was obviously enhanced at the expense of other degrada-
lished bioprocess of industrial relevance whose product, tion pathways since higher molar product yields were
however, is not methionol but its oxidation product 3- achieved, too. Interestingly, when pulsing glucose for the
(methylthio)-propionic acid (Whitehead and Ohleyer 1993). second time, methionol formation rate was even higher than
After optimization by biochemical and genetic engineer- after the first glucose pulse despite a constant biomass
ing, the acetate ester of methionol was accessible concom- accumulation. By this means, an even higher methionol
itantly and maximum product concentrations of 2.5 g L−1 concentration was obtained than in a control experiment
methionol and 2.2 g L−1 3-MTPA were obtained with the with a continuous non-limiting glucose feeding (2.5 g L−1
ATF1 overexpression mutant (Fig. 6). To the authors’ vs. 2.0 g L−1). When product formation ceased, there was
knowledge, concentrations of these methionol-type flavor no limitation in carbon or nitrogen and, from the inhibition
compounds as high as reported in this work have not been kinetics (Fig. 2), only a small effect caused by 3-MTPA was
cited in literature before. The 3-MTPA formation never set to be expected. Ethanol had accumulated to a concentration
in before a methionol concentration of >1.0 to 1.5 g L−1 in of 22 g L−1, which also is no reason for complete cessation
the supernatant had been reached (cf. Figs. 5 and 6) of growth and a synergistic effect of ethanol and methionol
indicating that not only overexpression but also a critical was excluded experimentally (data not shown). As the
precursor concentration is necessary to thrive on Atf1 positive effect of the alternate C-sources is not explicable so
activity. With respect to 3-MTPA production, the mutant far, further experiments are necessary. Ideally, these should
CEN.PK834-1C outperformed RAK 1857 (Hirosawa et al. include analyses of the cellular metabolite pools and of key
2004) by a factor of ten when cultivated under production enzyme activities involved in product formation to gain a
conditions, although essentially the same genetic approach better understanding of the bioprocess kinetics observed
of overexpressing ATF1 was followed. The reason why S. when applying the alternate C-sources cultivation method.
cerevisiae CEN.PK122 is significantly better suited for 3- By legislation, an enzymatically or microbially produced
MTPA production through overexpression of ATF1 than S. flavor compound, which is known to be present in nature, is
cerevisiae CBS 6412 still remains elusive. only “natural” if the raw material used as substrate itself is
Especially the shift from glucose as the sole carbon from natural origin (Mueller 2007). In principle, two major
source to glucose and ethanol as alternate carbon sources sources of natural L-methionine exist: from animal/plant
caused a remarkable increase in product concentrations and source or microbial production. Plants do not contain
yields YP/S with CEN.PK834-1C. Being forced to re- sufficient L-methionine to justify extraction, but it can be
metabolize the ethanol produced, the yeast derived more isolated from animal feathers or hairs, and this is still done
total energy from the C-source glucose than in case of a for feed and pharma grade L-methionine. But, as for
continuous glucose feeding. This became manifest in the gelatine, the customer acceptance of animal-derived amino
fact that significantly more biomass was synthesized from acids has considerably decreased making these sources less
the same amount of glucose when it was intermittently important in the future.
dosed. The enhanced nitrogen demand associated with the Attempts for microbial L-methionine fermentation actu-
boosted cell growth caused an increased amino acid ally lack on titer and yield (Kumar and Gomes 2005), but
consumption by the culture and, thus, a higher product considerable improvement was made. Thus, L-methionine
586 Appl Microbiol Biotechnol (2008) 80:579–587

from microbial fermentation may be competitive with Burdock GA (2004) Fenaroli’s handbook of flavor ingredients. CRC,
Boca Raton, p 1320
current production (enzymatic, animal derived) in the future
Dickinson JR, Lanterman MM, Danner DJ, Pearson BM, Sanz P,
and will lead to reasonable prices for natural methionine. Harrison SJ, Hewlins MJ (1997) A 13C nuclear magnetic
These efforts are supported by the attractive and growing resonance investigation of the metabolism of leucine to isoamyl
markets for L-methionine (pharma, food). alcohol in Saccharomyces cerevisiae. J Biol Chem 272:26871–8
Dickinson JR, Harrison SJ, Hewlins MJ (1998) An investigation of
Taking into account that natural flavor compounds are
the metabolism of valine to isobutyl alcohol in Saccharomyces
typically sold at prices at least one order of magnitude cerevisiae. J Biol Chem 273:25751–6
higher than those of their chemical counterparts (Schrader Dickinson JR, Harrison SJ, Dickinson JA, Hewlins MJ (2000) An
et al. 2004), the results presented in this work may serve as investigation of the metabolism of isoleucine to active Amyl
alcohol in Saccharomyces cerevisiae. J Biol Chem 275:10937–42
a promising starting point for further R&D activities Dickinson JR, Salgado LE, Hewlins MJ (2003) The catabolism of
towards an industrial production of natural methionol and amino acids to long chain and complex alcohols in Saccharomyces
3-MTPA. cerevisiae. J Biol Chem 278:8028–34
However, especially European consumers are very van Dijken JP, Bauer J, Brambilla L, Duboc P, Francois JM, Gancedo
C, Giuseppin ML, Heijnen JJ, Hoare M, Lange HC, Madden EA,
critical towards gene technology in general, even more so
Niederberger P, Nielsen J, Parrou JL, Petit T, Porro D, Reuss M,
if it concerns foods and thus tend to avoid it; US consumers van Riel N, Rizzi M, Steensma HY, Verrips CT, Vindelov J,
on the other hand are much more open-minded towards this Pronk JT (2000) An interlaboratory comparison of physiological
topic (Lusk and Rozan 2005). In Japan, yeasts such as RAK and genetic properties of four Saccharomyces cerevisiae strains.
Enzyme Microb Technol 26:706–714
1857 are regarded as “self-cloning” as the vector sequences
Entian K-D, Kötter P (2007) 25 Yeast genetic strain and plasmid
are removed and the strain contains only its own DNA but collections. Meth Microbiol 36:629–666
none from a different organism. Thus, the yeast does not Etschmann MMW, Sell D, Schrader J (2003) Screening of yeasts for
have to be labeled as genetically modified (Hirosawa et al. the production of the aroma compound 2-phenylethanol in a
molasses-based medium. Biotech Lett 25:531–536
2004). In conclusion, it is not only the cost effectiveness of Etschmann MMW, Sell D, Schrader J (2004) Medium optimization for
a newly developed biotechnological production process that the production of the aroma compound 2-phenylethanol using a
decides about the success of the product, the latter also has genetic algorithm. J Mol Catal B 29:187–193
to be accepted by the consumer. Etschmann MM, Sell D, Schrader J (2005) Production of 2-phenylethanol
and 2-phenylethylacetate from L-phenylalanine by coupling whole-
cell biocatalysis with organophilic pervaporation. Biotechnol
Acknowledgements We thank Dr. Rinji Akada for the donation of Bioeng 92:624–634
the yeast strain RAK 1857, R.C. Treatt & Co. Ltd. for the donation of Etschmann MM, Schrader J (2006) An aqueous-organic two-phase
the 3-MTPA standard, and the German Federal Ministry for Food, bioprocess for efficient production of the natural aroma chem-
Agriculture and Consumer Protection for funding the project (No. icals 2-phenylethanol and 2-phenylethylacetate with yeast. Appl
22008803). Microbiol Biotechnol 71:440–443
Gijs L, Perpète P, Timmermans A, Collin S (2000) 3-Methylthiopro-
pionaldehyde as precursor of dimethyl trisulfide in aged beers. J
Agric Food Chem 48:6196–6199
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