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Journal of Molecular Catalysis B: Enzymatic 107 (2014) 17–22

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Journal of Molecular Catalysis B: Enzymatic


journal homepage: www.elsevier.com/locate/molcatb

Novel strategy for lipase-catalyzed synthesis of biodiesel using


blended alcohol as an acyl acceptor
TingTing Zhao a,b , Da Som No a,b , Yangha Kim c , Young Soon Kim a , In-Hwan Kim a,b,∗
a
Department of Food and Nutrition, Korea University, Seoul 136-703, Republic of Korea
b
BK21PLUS Program in Embodiment: Health-Society Interaction, Department of Public Health Sciences, Graduate School, Korea University, Seoul 136-703,
Republic of Korea
c
Department of Nutritional Science and Food Management, Ewha Womans University, Seoul 120-749, Republic of Korea

a r t i c l e i n f o a b s t r a c t

Article history: As a novel strategy, blended alcohols consisting of methanol and ethanol were used as acyl acceptors for
Received 5 February 2014 biodiesel synthesis from soybean oil by lipase-catalyzed transesterification. Based on enzyme screening,
Received in revised form 16 April 2014 Novozym 435 from Candida antarctica was selected for the reaction. The effects of the molar proportion
Accepted 11 May 2014
of methanol in the blended alcohol, temperature, and enzyme loading were investigated for optimization
Available online 20 May 2014
of the reaction. In addition, the relative consumption rates of methanol and ethanol during the trans-
esterification were studied. Among six proportions tested, 0 (100 mol% ethanol), 20, 40, and 60 mol%
Keywords:
methanol in the blended alcohols exhibited high yields of biodiesel. For the optimum temperature, 30 ◦ C
Biodiesel
Blended alcohol was selected. The highest yield of biodiesel, over 95 wt%, was obtained at an enzyme loading of 5–10 wt%
Ethanol loading. In the lipase-catalyzed transesterification, the reactivity of methanol was significantly higher
Lipase than that of ethanol.
Methanol © 2014 Elsevier B.V. All rights reserved.

1. Introduction makes high equilibrium conversion due to highly reactive


intermediate methoxide [11,12]. However, for enzymatic trans-
Biodiesels are defined as monoalkyl esters of long-chain fatty esterification, methanol has a critical problem that methanol has
acids derived from vegetable oils or animal fats, for use in diesel a stronger denaturing activity compared with longer aliphatic
engines [1,2]. Biodiesel can be used in any mixture with petroleum alcohols [13,14]. Chen and Wu [15] reported that the degree of
diesel as it has very similar characteristics, but it has lower exhaust deactivation is inversely proportional to the number of carbon
emissions. Biodiesel has better properties than those of petroleum atoms in the alcohol. In general, lipases are known to have a
diesel in that it is renewable, biodegradable, non-toxic, and essen- propensity to act on long-chain fatty alcohols more readily than on
tially free of sulfur and aromatics [3]. The use of biodiesel fuel short-chain ones [16,17]. To overcome drawbacks of methanol, tri-
has the potential to reduce levels of pollutants and of potential or als using stepwise addition of methanol to reaction mixtures have
probable carcinogens [4]. been performed in previous studies [18–21].
The fundamental reaction in biodiesel production is the trans- For the biodiesel production, ethanol is also used as an acyl
esterification reaction, which can be catalyzed either chemically acceptor because ethanol less likely triggers enzyme deactivation.
or enzymatically. Enzymatic transesterification has certain advan- From the literatures, the efficiency of the enzymatic transester-
tages over the chemical catalysis of transesterification, because it ifiaction of triglycerides with methanol (methanolysis) was low
allows less energy intensity and easy recovery of glycerol [5–8]. compared to that of ethanol in systems without a solvent. Mittel-
In the biodiesel production, methanol is most widely used bach and Tritthart [22] reported transesterifications of the primary
because of its economic feasibility and accessibility in most alcohols, i.e., methanol, ethanol, and 1-butanol, with and without
countries [9,10]. In addition, with a chemical catalyst, methanol solvents; the ester yields from ethanol and 1-butanol were signifi-
cantly higher than that from methanol. Abigor et al. [23] also found
that in the conversion of palm kernel oil to alkyl esters using Pseu-
domonas cepacia lipase, ethanol gave the highest conversion, i.e.,
∗ Corresponding author at: Department of Food and Nutrition, Korea University,
72%, whereas the methyl ester yield from methanol was only 15%.
Jeongneung-dong, Seongbuk-Gu, Seoul 136-703, Republic of Korea.
Tel.: +82 2 940 2855; fax: +82 2 940 2850. However, ethanol is still used not as often as methanol because of
E-mail address: k610in@korea.ac.kr (I.-H. Kim). its higher cost.

http://dx.doi.org/10.1016/j.molcatb.2014.05.002
1381-1177/© 2014 Elsevier B.V. All rights reserved.
18 T. Zhao et al. / Journal of Molecular Catalysis B: Enzymatic 107 (2014) 17–22

Methanol and ethanol, which are acyl acceptors used for synthe- of biodiesel was calculated as follows:
sis of biodiesel, have their own advantages and disadvantages. Thus,
using a blended alcohol of methanol and ethanol as an acyl accep- Yield of biodisel (wt%)
tor for lipase-catalyzed transesterification could be an innovative fatty acid methyl and ethyl ester (mg)
= × 100
strategy for overcoming the drawbacks of each alcohol. reaction mixture (mg)
In this study, lipase-catalyzed transesterification was carried out
to explore the effect of a blended alcohol of methanol and ethanol
on biodiesel synthesis in a solvent-free system. Enzyme screening
2.4. Methanol and ethanol residues after transesterification
of six lipases from different sources was performed. The optimum
reaction parameters with the selected lipase were also determined.
To determine the molar proportion of methanol in the residual
The effect of the proportion of methanol in the blended alcohol was
blended alcohol in the reaction mixture by gas chromatography,
thoroughly studied as the major parameter, and other parameters
a distillation was firstly carried out using a distillation apparatus
such as temperature and enzyme loading were also investigated.
(Catalog No. 751351-0005, Kimble Chase, Vineland, NJ, USA). In
In addition, changes in the molar proportion of methanol in the
brief, the reaction mixture (4 g) and toluene (8 mL) were placed in a
residual blended alcohol during the reaction were also explored.
50 mL round-bottomed flask, which was connected to a Dean–Stark
distillation receiver. The temperature of the condenser in the distil-
2. Materials and methods lation system was kept at −20 ◦ C using a cooling circulator (model
CW-05G; Jeio Tech, Seoul, Korea). The alcohols and toluene in the
2.1. Materials reaction mixture were distilled by heating with a heating man-
tle. The distilled fraction was analyzed by gas chromatography,
The refined soybean oil (Sajo Haepyo® , Seoul, Korea) used in this using a gas chromatograph (model 3800; Varian, Palo Alto, CA,
study was purchased from a local market (Seoul, Korea). Novozym USA) equipped with a Supelcowax 10 (30 m × 0.25 mm i.d.; Sigma
435 from Candida antarctica, Lipozyme TL IM from Thermomyces Aldrich Co., Seoul, Korea) column and a FID. The column was ini-
lanuginosa, and Lipozyme RM IM from Rhizomucor miehei were tially held at 40 ◦ C for 2 min, and programmed to rise to 115 ◦ C at a
purchased from Novo Nordisk Bioindustry Ltd. (Seoul, Korea). Free- rate of 5 ◦ C/min. The carrier gas was helium, and the total gas flow
type lipase OF from Candida rugosa was purchased from Meito rate was 50 mL/min. The injector and detector temperatures were
Sangyo Co., Ltd. (Nagoya, Japan). Free-type lipase PS from Pseu- both 220 ◦ C.
domonas fluorescence and lipase AYS from C. rugosa were purchased
from Amano Enzymes (Troy, VA, USA). Tricaprin was purchased 3. Results and discussion
from Sigma Aldrich Co. (Seoul, Korea). The other chemicals used in
this study were of analytical grade unless otherwise noted. 3.1. Enzyme screening

There have been numerous reports on biodiesel synthesis using


2.2. Lipase-catalyzed transesterification various lipases. In particular, three immobilized lipases, namely
Novozym 435 [24–26], Lipozyme TL IM [27–29], and Lipozyme RM
For the lipase-catalyzed transesterifications, blended alcohols IM [18] have been studied widely. However, in these previous stud-
of methanol and ethanol were prepared for use as acyl accep- ies, transesterifications were carried out with only a single acceptor
tors. The molar proportions of methanol in the blended alcohols such as methanol or ethanol.
were 0, 20, 40, 60, 80, and 100 mol%; 0 mol% methanol indicates
100 mol% ethanol. The reaction was performed in a 25 mL screw-
capped Erlenmeyer flask. A substrate (3 g) consisting of a mixture
of soybean oil and the blended alcohol in a molar ratio of 1:3
were combined in the flask and a lipase (2.5 to 15% of total sub-
strate weight) was added. The reaction mixture was agitated in
an orbital shaker water-bath (model G76; New Brunswick Scien-
tific Co., Inc., New Brunswick, NJ, USA) operating at 300 rpm and
temperatures from 20 to 50 ◦ C. Individual samples were removed
at selected times and analyzed. All trials were conducted in
duplicate.

2.3. Analysis of products

When the reaction was complete, the product mixtures were


filtered through a 0.45 ␮m nylon microfilter to remove lipase. The
yield of fatty acid esters in the reaction mixture was determined
using samples (30 mg) of the products obtained using the differ-
ent reaction conditions dissolved in 1 mL of chloroform. Tricaprin
(1 mg) was used as an internal standard. A gas chromatograph
Fig. 1. Enzyme screening for synthesis of biodiesel by transesterification of soybean
(model 3800; Varian, Palo Alto, CA, USA) equipped with a DB-1ht oil and blended alcohols. Enzymes: A, Novozym 435 (from Candida antarctica); B,
column (15 m × 0.25 mm i.d.; J&W Scientific, Folsom, CA, USA) and Lipozyme RM IM (from Rhizomucor miehei); C, Lipozyme TL IM (from Thermomyces
a flame ionization detector (FID) was used for analysis. The col- lanuginose); D, lipase PS (from Burkholderia cepacia); E, lipase AYS (from Candida
umn temperature was initially held at 120 ◦ C for 3 min, increased rugosa); F, lipase OF (from Candida rugosa). The reaction was performed at a molar
ratio of 1:3 (soybean oil to alcohol), temperature of 40 ◦ C, and enzyme loading of 5%
to 370 ◦ C at a rate of 20 ◦ C/min, and held for 3 min at 370 ◦ C. The
of total substrate weight for 12 h. The molar proportions of methanol in the blended
carrier gas was helium, and the total gas flow rate was 50 mL/min. alcohols were 0 (100 mol% ethanol) (), 20( ), 40( ), 60( ), 80( ), and 100 mol%
The injector and detector temperatures were both 370 ◦ C. The yield ( ).
T. Zhao et al. / Journal of Molecular Catalysis B: Enzymatic 107 (2014) 17–22 19

100 In our study, six enzymes, including four immobilized lipases,


were screened for their activities in the synthesis of biodiesel from
soybean oil and blended alcohols of methanol and ethanol as sub-
80 strates. The enzymes tested were Novozym 435 (from C. antarctica),
Yield of biodiesel (wt%)

Lipozyme TL IM (from Thermomyces lanuginose), and Lipozyme RM


IM (from R. miehei), lipase PS (from P. fluorescence), lipase AYS
60 (from C. rugosa) and lipase OF (from C. rugosa). Before the trials,
the enzymes were stored at 4 ◦ C until use and all the enzymes were
used at a condition as it was offered by a supplier. For these tri-
40
als, the molar ratio of oil to alcohol, temperature, enzyme loading,
and reaction time were maintained constant at 1:3, 40 ◦ C, 5% (of
total substrate weight), and 12 h, respectively. The molar propor-
20
tions of methanol in the blended alcohols were 0, 20, 40, 60, 80, and
100 mol%. Among the six enzymes tested, Novozym 435 exhibited
the highest esterification capability (Fig. 1). For Novozym 435, as
0
0 5 10 15 20
the molar proportion of methanol in the blended alcohol increased
from 0 to 60 mol%, no significant differences were observed in the
Reaction time (h) yields of biodiesel, and the maximum yield was ca. 95 wt%. How-
ever, a significant decrease in the yield of biodiesel was observed
Fig. 2. Effect of molar proportion of methanol in blended alcohols on the yield of
biodiesel in lipase-catalyzed transesterification of soybean oil and blended alcohols:
when the molar proportion of methanol was increased from 60
0 (100 mol% ethanol) (䊉), 20(), 40(), 60(), 80(), and 100 mol% (). The reaction to 100 mol%, and the ester yield was only 5 wt% with 100 mol%
was performed with Novozym 435 at a molar ratio of 1:3 (soybean oil to blended methanol as the acyl acceptor. Lipozyme TL IM showed similar
alcohol), temperature of 40 ◦ C, and enzyme loading of 5% of total substrate weight. trends to those observed with Novozym 435, except in the trial
with 60 mol% methanol, but the yields were significantly lower than
those with Novozym 435, in all trials. In contrast, for Lipozyme RM
IM, a yield of 46 wt% was obtained at 0 mol% methanol (100 mol%

Fig. 3. Effect of temperature on biodiesel yield in lipase-catalyzed transesterification of soybean oil and blended alcohols: (a) 0 mol% methanol (100 mol% ethanol), (b)
20 mol% methanol, (c) 40 mol% methanol, and (d) 60 mol% methanol. Symbols: 20 ◦ C (䊉), 30 ◦ C (), 40 ◦ C (), 50 ◦ C (♦). The reaction was performed with Novozym 435 at a
molar ratio of 1:3 (soybean oil to blended alcohol) and enzyme loading of 5% of total substrate weight.
20 T. Zhao et al. / Journal of Molecular Catalysis B: Enzymatic 107 (2014) 17–22

Fig. 4. Effect of enzyme loading on yield of biodiesel in lipase-catalyzed transesterification of soybean oil and blended alcohols: (a) 0 mol% methanol (100 mol% ethanol), (b)
20 mol% methanol, (c) 40 mol% methanol, and (d) 60 mol% methanol. Symbols: 2.5%(䊉), 5%(), 10%(), 15%(♦). The reaction was performed with Novozym 435 at a molar
ratio of 1:3 (soybean oil to blended alcohol) and temperature of 30 ◦ C.

ethanol), but the yields of biodiesel were negligible in all blended Nelson et al. [30] reported that methanol was less efficient than
alcohols. For the other enzymes tested, the yields of biodiesel were ethanol in a solvent-free system and the low methyl ester yield
minimal in all tests. Novozym 435 was therefore selected as a suit- of 25.7% was attributed to inhibition by methanol of C. antarctica
able biocatalyst for further experimental parameters. lipase activity. This was confirmed by Abigor et al. [23] who
reported that the conversions of palm kernel oil using methanol
and ethanol were 15% and 72%, respectively.
3.2. Effect of methanol and ethanol proportion in blended alcohol
For subsequent temperature trials, four blends of the two acyl
acceptors, i.e., 0, 20, 40, and 60 mol% methanol, were used, because
The effect of the molar proportion of methanol in the blended
the yields of biodiesel using 100 and 80 mol% methanol were low.
alcohol on the synthesis of biodiesel by lipase-catalyzed transes-
terification of alcohol and soybean oil is shown in Fig. 2. The molar
proportions of methanol in the blended alcohols tested were 0 3.3. Temperature
(100% ethanol), 20, 40, 60, 80, and 100 mol%. In these trials, the
molar ratio of oil to alcohol, temperature, and enzyme loading The reaction temperature is one of the most important param-
were maintained constant at 1:3, 40 ◦ C, and 5% (of total substrate eters in lipase-catalyzed transesterification. An increase in the
weight), respectively. The yield of biodiesel increased significantly temperature can reduce mass transfer limitations by reducing the
when the molar proportion of methanol in the blended alcohol mixture viscosity and enhancing the mutual solubility or diffusion
decreased from 100 to 60 mol% during the first 8 h of reaction. How- processes of substrates, and can also increase interactions between
ever, when the molar proportion of methanol in the blended alcohol enzyme particles and substrates [31]. However, temperatures that
was further decreased from 60 to 40 mol%, the incremental increase are too high can induce irreversible denaturation of the enzyme
in the yield of biodiesel was small. Significant differences were protein and shorten the half-life of the enzyme activity, although
not observed among the yields of biodiesel at 0, 20, and 40 mol% some enzymes from microorganisms are stable and active at high
methanol throughout the reaction. In these trials, a maximum yield temperatures [12,32].
of ca. 95 wt% was obtained after 8 h. A similar maximum yield was The effect of temperature on lipase-catalyzed transesterification
obtained at 60 mol% methanol at a reaction time of 24 h. However, for biodiesel synthesis was investigated as a function of reaction
the yields of biodiesel at 100 and 80 mol% were only 8 and 32 wt%, time in the range from 20 to 50 ◦ C (Fig. 3). The acyl acceptors used
respectively. were blended alcohols of methanol and ethanol containing 0, 20, 40,
T. Zhao et al. / Journal of Molecular Catalysis B: Enzymatic 107 (2014) 17–22 21

and 60 mol% methanol. For these trials, the molar ratio of oil to alco- 30

hol and enzyme loading were maintained constant at 1:3 and 5% (of (a)
total substrate weight), respectively. At 20 ◦ C, the yields of biodiesel 25

Proportion of methanol (mol%)


were significantly lower than those at other temperatures through-

in residual blended alcohol


out the reaction for all acceptors tested. In the temperature trials
20
using 0 mol% methanol and 20 mol% methanol as acyl acceptors, a
similar trend was observed throughout the reaction, although there
was a slight difference between the yields of biodiesel at 20 ◦ C. For 15
both of these acyl acceptors, there was a significant increase in the
yield of biodiesel during the first 12 h of reaction when the reac-
10
tion temperature was increased from 20 to 40 ◦ C (Fig. 3(a) and (b)).
However, there was no significant difference between the yields of
biodiesel at 40 and 50 ◦ C throughout the reaction, and a maximum 5

yield of ca. 95 wt% was obtained at each temperature after 12 h. In


contrast, at 30 ◦ C, a maximum yield of ca. 95 wt% was obtained after 0
24 h. 0 5 10 15 20 25
In temperature trials involving 40 mol% methanol (Fig. 3(c)) as
an acyl acceptor, no significant differences among the yields of Reaction time (h)
biodiesel were observed throughout the reactions when the reac-
tion temperature was increased from 30 to 50 ◦ C; a maximum yield 50

of ca. 95 wt% was obtained after 24 h. In the temperature trials (b)


involving 60 mol% methanol as the acyl acceptor, a similar trend

Proportion of methanol (mol%)


40
was observed to those in the trials involving 40 mol% methanol.

in residual blended alcohol


However, the overall yields of biodiesel with 60 mol% methanol
were lower than those with 40 mol% methanol at all temperatures
30
tested.
In previous studies, enzymatic synthesis of biodiesel was con-
ducted at temperatures between 20 and 60 ◦ C [18,33]. In terms of
20
economy, the optimum reaction temperature should be as low as
possible but still lead to the highest conversion in the shortest reac-
tion time. Enzyme stability should also be considered when the
10
optimum temperature is selected. The relationships among tem-
perature, transesterification rate, and stability of Lipozyme TL IM in
repeated-batch processes were reported by Du et al. [34]. In their 0
study, although a rise in temperature from 30 to 40 ◦ C increased 0 5 10 15 20 25
the reaction rate, the enzyme stability in continuous-batch reac-
tions decreased by 50% at 40 ◦ C, whereas 90% enzymatic activity Reaction time (h)
was maintained at 30 ◦ C after 10 successive batches.
Overall, even though the reaction rate was faster at 40 ◦ C than 70
30 ◦ C, the similar maximum yield of biodiesel was obtained at both (c)
temperatures after 24 h. In general, a higher temperature enables 60
Pproportion of methanol (mol%)

to achieve the maximum yield of biodiesel faster, but it can also


in residual blended alcohol

induce lipase deactivation by nucleophiles. Thus we carried out the 50


subsequent experiments at 30 ◦ C and 40 ◦ C.
40
3.4. Enzyme loading
30
The number of active sites available for a reaction is proportional
to the enzyme loading, and is an important factor in enzymatic
20
reactions. For the synthesis of biodiesel using enzymatic methods,
a wide range of enzyme loadings, between 4 and 50% (of total sub-
10
strate weight) have been employed. The optimum enzyme loading
for transesterifications of sesame oil and mustard oil with ethanol
0
and methanol were found to be 5–10% in several previous stud-
0 5 10 15 20 25
ies [35,36]. Modi et al. [37] reported an optimum enzyme loading
of 10% for solvent-free transesterification of sunflower oil. In cases Reaction time (h)
where tert-butanol was used as the solvent, low enzyme loadings
Fig. 5. Changes in molar proportion of methanol in residual blended alcohol in reac-
of 4–6% gave good conversions in the transesterification of waste
tion mixtures obtained at different reaction times: (a) 20 mol% methanol, (b) 40 mol%
palm oil [36]. In contrast, Hernández-Martín and Otero [33] used methanol, and (c) 60 mol% methanol. The reaction was performed with Novozym
a high enzyme loading of 50% for the transesterification of fatty 435 at a molar ratio of 1:3 (soybean oil to blended alcohol), temperature of 30 ◦ C,
acids from various vegetable oils with excess ethanol. However, and enzyme loading of 5% (for 20 and 40 mol% methanol) and 10% (for 60 mol%
it is a crucially important to choose the optimum enzyme loading methanol) of total substrate weight.

carefully to ensure economic feasibility. The effect of enzyme load-


ing on biodiesel synthesis by lipase-catalyzed transesterification of
blended alcohols and soybean oil as a function of reaction time is
shown in Fig. 4. The enzyme loading range was between 2.5 and
22 T. Zhao et al. / Journal of Molecular Catalysis B: Enzymatic 107 (2014) 17–22

15% of the total substrate weight, and the reaction temperatures of methanol higher than 60 mol% in blended alcohol adversely
were 30 ◦ C and 40 ◦ C. affected the yield of biodiesel. On the other hand, the reactivity of
When the reaction temperature is 30 ◦ C, for all trials involv- methanol in the transesterification was higher than that of ethanol.
ing enzyme loadings greater than 10%, yields of ca. 95 wt% were Our results importantly indicate that higher methanol consump-
obtained after12 h, but there were no significant increases in the tion results in more ethanol remaining in the reaction mixture and
yield when the reaction time was further increased. In the enzyme show possible extension of lipase activity. It also increases the sol-
loading trials, for an enzyme loading of 2.5%, the yields were lower ubility of the oil in the alcohol, yielding faster reaction rate. Thus,
than those obtained using enzyme loadings greater than 5%. Mean- the employment of the blended alcohols of methanol and ethanol
while the yields differed depending on the molar proportion of as an acyl acceptor for the transesterification has positive effect on
methanol in the blended alcohol. In the trials of three blends of the enzymatic biodiesel production.
the two alcohols, i.e., 0, 20, and 40 mol% methanol, at an enzyme
loading of 5%, yields of over 95 wt% were observed for a reaction Acknowledgment
time of 24 h; However, for the trials with 60 mol% methanol, yields
of over 95 wt% were obtained at an enzyme loading of 10% and a This research was supported by the Basic Science Research Pro-
reaction time of 24 h, whereas only ca. 85 wt% yield was obtained gram through the National Research Foundation of Korea (NRF),
at an enzyme loading of 5%. funded by the Ministry of Education, Science, and Technology
In the trials of 40 ◦ C, very similar reaction trends were obtained (2013R1A1A2006050).
to the trials of 30 ◦ C (data not shown). Even though the reaction
rate was slightly faster compared to the trials of 30 ◦ C, there was References
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