Note only relevant columns in the wps and pqr are filled which are connected to the

questions.
QW-482 WELDING PROCEDURE SPECIFICATIONS (WPS)
(In line with ASME Section IX, Edition 2001, Addenda 2003)

AE/WPS/01Rev.0 page 1 of 3
Company Name M/s. Adinath Enterprises By Mr. Mathew
WPS No. AE/WPS/01 Rev. No.0 Date 1/1/05
Supporting PQR AE/PQR/01 Date
No(s).
Welding GTAW Type Manual
Process(es)
Joints : (QW 402)
Details
Joint Design :
Backing (Yes/ No) : No
Backing Material (Type) : -
(Refer to the both Backing and Retainers)
(Metal /Non fusing Metal /Non-
Metallic /Others)

Base Metal (QW 403):

P. No. ___8__ Group No. ____1_____ to P. No _____8_____ Group No. ___1__

OR
Specification Type and Grade to SA 240 TP 304 to
Specification Type and Grade SA 240 TP 304
OR
Chem Analysis/Mech. Props to -
Chem Analysis/Mech. Props
Groove Fillet
Thickness Range: Base Metal 1.6 to 12.0 mm All Sizes
Pipe - -
Other N. A.

*Filler Metals(QW 404):

Specification No. (SFA) -
AWS No. (Class) ER 308L -
F. No. 4 -
A. N0. 1 -
Size of filler metal  1.6, 2.0 mm -
Weld Metal: Thickness Range -
Groove Upto12.0 mm -
Fillet All Sizes -
Electrode flux (class) N. A. -
Flux Trade Name N. A. -
Consumable Insert N. A. -
 AE/WPS/01 Rev.0 page 2 of 3
Other - -
(Each base metal –filler metal combination should be recorded individually.)
Positions (QW 405):
Position(s) of Groove All
Welding Progression : Up/Down Uphill for 3G
Position(s) of Fillet All
Preheat (QW 406):
Preheat temp. (min) 160 C
Inter pass Temp. (max) -
Preheat Maintenance -

( Continuous or special heating where applicable should be recorded)

Post Weld Heat Treatment (QW-407): N. A.
Temperature Range -
Time Range -
Gas (QW-408):
Percentage Compositions
Gas( es ) Mixtures Flow Rate
Shielding Argon 99.95 5 lpm
Trailing - - -
Backing Argon 99.95 5 lpm
Electrical Characteristics (QW-409):
Current DC
Polarity EN (Straight)
Amp (Range) 90 Ampere
Volts(Range) 15-20 V
Tungsten Electrode Size and Type  2.5 mm and 2% Thoriated
Mode of metal transfer for GMAW N. A.
Electrode Wire feed speed range N. A.
Technique (QW – 410):
String / Weave Bead Weave
Orifice or Gas cup Size  8 mm
Initial / Inter pass Cleaning (Brushing/Grinding) N. A.
Method of back Gouging N. A.
Oscillation N. A.
Contact tube to work distance N. A.
Multiple Pass or single pass (per side) Single
Multiple or single Electrode(s) Single
Travel speed range 50 - 80 mm/min
Peening N. A.
 AE/WPS/01 Rev.0 page 3 of 3
Other -
-
-
-
-
Weld Process Filler Metal Current Volt Travel Others
Layer Range Speed
(s) Range
Class Dia. Polarity Amp. Volts mm/min. Technique
mm (Range) (Range)

1. GTAW ER 1.6 EN 80-100 15 - 20 50-80 Weave

308 L A V mm/min.

Manufacturer Adinath Enterprises, Pune

By Mr. L. G. Bhalwadkar

Date 06.08.2004
 QW-483 PROCEDURE QUALIFICATION RECORD (PQR)
(In line with ASME Section IX, Edition 2001, Addenda 2003)
Record of Actual Conditions Used to Weld Test Coupon

AE/PQR/01 page 1 of 3
Company Name M/s. Adinath Enterprises
PQR No. AE/PQR/01 Date
WPS No. AE/WPS/01 Rev. 0 Date 1/1/5
Welding Process GTAW Type Manual

Joints (QW 402)

Groove Design of Test Coupon

(For combination qualifications, the deposited weld metal thickness shall be recorded for each filler metal or
process used.)

Base Metals (QW 403):

Material Specifications SA 240 to SA 240
Type OR Grade TP 304 to TP 304
P. No. ___8______ to P. No ___8_______
Thickness of Test Coupon 6 mm to 6 mm
Diameter of Test Coupon
Other
Filler Metals (QW 404):
SFA Specification
AWS Classification ER 308L
Filler Metal F. No. 4
Weld Metal Analysis A. N0. 1
Size of filler metal 1.6,2
Weld Metal Thickness Upto12
Other
Positions (QW 405):
Position of Groove 1G
Welding Progression NA
(Uphill/Downhill)

XYZ/PQR/__ page 2 of 3
Other

Preheat (QW 406):

Preheat temp. 30 DEG C

Inter pass Temp. 200 DEG F

Other --

Post weld Heat Treatment (QW-407):

Temperature NO
Time -
Other -

Gas (QW-408):
Percentage Composition
Gas(es) Mixtures Flow Rate
Shielding ARGON 5 LPM
Trailing 5 LPM
Backing ARGON

Electrical Characteristics (QW-409):

Current DC Polarity EN
Amp 90 Volts 20
Tungsten Electrode Size 2.5
Other

Technique (QW – 410):

Travel Speed 50/80 MM/MIN
String or Weave Bead STRINGE
Oscillation -
Multiple OR Single Pass(per side ) SIN
Single or Multiple Electrodes SIN
Others -

XYZ/PQR/__ page 3 of 3
Tensile Test (QW – 150)
Specimen Width mm. Thicknes Area mm2 Ultimate Ultimate Type of
No. s mm Total load Unit failure and
kN. Stress N/ location
mm2

T1 20 6 120 7000 kg 58.33kg/sq Outside

mm weld in pm
ductile
T2 20 6.5 130 6600kg 50.76kgsq In weld
mm ductile

Guided Bend Test (QW-160)

4T X 180o Bend
Type and Figure No. Result
Transverse Face – Sample No. 1 ok
Transverse Face – Sample No. 2 ok
Transverse Face - Sample No. 3 2mm crack OK
Transverse Face - Sample No. 4 ok

Toughness Test ( QW 170) : N. A.

Specimen Notch Specimen Test Impact Values Drop
NO. Location size temp. ft- lbs % shear Mils Weight
Break
(Y/N)
1.
2.
Comment: ________________________________________________________________

Filler Weld Test (QW 180) :

Result – Satisfactory: Yes ___________ No ___________
Penetration into Parent Metal Yes ___________ No___________
Macro- Results

Other Test:
Type of Test
Deposit Analysis
Other

Welder’s Name Thomos

Identification No. W1
Test Conducted by mathew
Laboratory Test No. 01 dtd 1/1/05
We certify that the statements in this record are correct and that the test welds were prepared,
welded and tested in accordance with the requirements of Section IX of the ASME Code.
Manufacturer xyz
By mathew
Date 1/1/05