ELEMENTS IN MACHINE DESIGN AND SHOP c.

6000
PRACTICE d. 8000
8. The angle included between the side of the
1. What is the function of clutch in the machine thread measured in an axial plane in a screw
tool? thread:
a. Lowering of drive speed a. Angle of thread
b. Alignment of drive shaft b. Angle between thread or 30°
c. To ensure that two shafts line up at high c. Helix angle thread
speed d. Half angle thread or 20°
d. To disconnect or connect at will the drive 9. The reciprocal of a diametral pitch or the ratio of
2. In the selection of wire rope, regular lay means pitch diameter to the number of teeth.
wires and strands are arranged in the following a. Lead
manner: b. Clearance
a. Twisted in same direction c. Involute
b. Twisted in any direction d. Module
c. Twisted in opposite direction 10. Ability to resist deformation under stress:
d. Twisted in along direction a. Plasticity
3. In involute teeth, the pressure angle is often b. Stiffness
defined as the angle between the line of action c. Elasticity
and the line tangent to the pitch circle. It is also d. Hardness
termed as: 11. For an evenly distributed and uniform wear on
a. Helix angle each meshing gear tooth, the ideal design
b. Angle of recess practice is to consider a _______________.
c. Angle of obliquity a. Hunting tooth addition
d. Arc of Action b. Wear resistance alloy addition to tooth
4. Height of tooth above pitch circle or the radial gear
distance between pitch circle or the radial c. Heat treatment of gears
distance between pitch circle and top land of the d. Hardening of each tooth
tooth: 12. The differential of the shear equation is which
a. Dedendum one of the following:
b. Addendum a. Bending moment of the beam.
c. Top Root b. Tensile strength of the beam.
d. Hunting Tooth c. Slope of the elastic curve.
5. It is also called eccentrically loaded bearing. d. Load of the beam
a. Full bearing 13. The changes in shape or geometry of the body
b. Offset bearing due to action of a force on it is called deformation
c. Partial bearing or ___________.
d. Fitted bearing a. Shear stress
6. The property of material that released the lateral b. Compressive stress
strain to longitudinal strain. c. Bearing stress
a. Stress d. Strain
b. Elasticity 14. Could be defined as simply push or pull.
c. Poisson’s ratio a. Stress
d. Strain b. Power
7. Flat leather not recommended for use in an c. Force
excess of ___________ fpm. d. Work
a. 3000
b. 4200
15. Gear used to transit power at high velocity ratios b. Bottom curve
between non-intersecting shafts that are usually c. Fillet radius
but not necessarily at right angle. d. Fillet curve
a. Helical gear 23. It is used to change rotary motion to reciprocation
b. Worm gear motion.
c. Spur Gear a. Helical gear
d. Bevel gear b. Rack gear
16. The ratio of the moment of inertia of the cross c. Worm gear
section of the beam to the section modulus. d. Spur gear
a. Equal to the radius of gyration 24. In gear design, the ratio of pitch diameter in
b. Equal to the area of the cross section inches to the number of teeth:
c. Measure of a distance a. Module
d. Dependent on the modulus of elasticity b. Diametrical pitch
of beam measured c. English module
17. Continuous stretching under load even if the d. Circular
stress is less than the yield point: 25. Stresses that are independent of loads:
a. Plasticity a. Shear stress
b. Elasticity b. Residual stress
c. Creep c. Operating stress
d. Ductility d. Working stress
26. It is recommended not to have a direct drive and
18. Opposite direction parallel forces: sprockets if the ratio of their teeth exceeds
a. Concurrent ________, use two or more step combination.
b. Couple a. 8 times
c. Coplanar b. 10 times
d. Concurrent c. 5 times
19. Which of the following is the structural class of d. 6 times
steel? 27. Killed steel is always associated with:
a. High carbon a. Sulphur
b. Low carbon b. Phosphorous
c. Tool and die c. Manganese
d. High speed steel d. Silicon
20. It is recommended for high speed application that 28. Most popular soldering material.
the minimum number of teeth in small sprocket a. 60/40
should be: b. 10/40
a. 26 to 30 c. 50/50
b. 18 to 25 d. 45/55
c. 27 to 32 29. The following pertain to joining of metals except.
d. 26 to 28 a. Welding
21. The distance of the tooth which is equal to the b. Soldering
addendum and dedendum. c. Brazing
a. Backlash d. Casting
b. Working depth 30. The usual ratio of water to soluble oil used as
c. Whole depth cutting fluid:
d. Full a. 4 to 80 water to 1 oil
22. The concave portion of the profile where it joints b. 3 water to 1 oil
the bottom of the tooth space: c. 2 water to 1 oil
a. Fillet d. 50% water to 50% oil
31. The good deoxidizer in steel melting: 38. Liners are normally of:
a. Manganese a. Alloyed aluminum
b. Silicon b. Alloyed steel
c. Aluminum c. Alloyed bronze
d. All of these d. Cast iron
32. Good stabilizer in stainless steel: 39. Used in as cast condition steel casting with
a. Columbium carbon content less than ________% C.
b. Tantalum a. 0.20
c. Titanium b. 0.25
d. All of these c. 0.18 – 0.22
d. 0.30
33. Metals are conductive because __________. 40. Endurance strength is nearly proportional to the
a. They have extra electrons as exhibited ultimate strength but not with __________.
by normally possible balance state. a. All of the above
b. They are on the left side of the periodic b. Shear stress
table. c. Design stress
c. The electrons are loosely bound to the d. Yield strength
nuclei and therefore mobile 41. The yield strength of a regular yellow brass (65 to
d. Having a characteristics metallic cluster 70% Cu, 30 to 35% Zn) can be increased /
34. It is considered semi-solid lubricant. improved by:
a. Graphite a. Heat treatment
b. Grease b. Chill casting
c. Lube oil c. Tempering
d. All of these d. Cold working
35. What is/are the common cutting fluids used for 42. A furnace used in melting non-ferrous metals:
cutting metals? a. Normalizing furnace
a. Light mineral oil b. Induction furnace
b. Soluble oil c. Crucible furnace
c. Water with soda or borax d. Cupola furnace
d. All of these 43. Alloy that improves strength of steel at high
36. The purpose of these parts in application are to temperature application:
have better bearings to seal the guard against a. Tungsten
marring, etc. b. Chromium
a. Shaft seal c. Molybdenum
b. Washer d. All of these
c. Metallic seal 44. All are associated with standard material
d. Bearing journal specification, EXCEPT:
37. In a gear design, the total work load must be a. American Iron and Steel Institute
equally shared by its arms. Rim must be rigid to b. American Society for Testing Materials
support these arms and also the bead is c. Southeast Asia Steel and Iron Institute
recommended for its stiffening value. The d. Society of Automotive Engineers
assumption in the detailed design of rim 45. The best instrument for measuring a thousand of
thickness and depth of bead is _______ circular an inch.
pitch. a. Pyrometer
a. 0.56 b. Caliper
b. 0.45 c. Micrometer
c. 0.20 d. Tachometer
d. 0.69
46. Separate forces which can be so combined are d. Square thread
called 54. A shaft to be checked for concentricity. A suitable
a. Non-concurrent forces method of performing the check is:
b. Concurrent forces a. Bench vise and planer
c. Combined forces b. Bench top and bottom
d. Couple c. Bench bottom and caliper
47. It is the difference of addendum and dedendum d. Bench centers and dial indicator
which is equivalent to the whole depth less 55. For moderate speed of mating gears, the ideal
working depth. ratio of contact is:
a. Backlash a. 1.35 – 1.45
b. Clearance b. 1.25 – 4
c. Fillet radius c. 1.2 – 1.5
d. Fillet space d. 1.3 – 1.25
48. Machine tool used for laying straight lines on 56. Nominal diameter of bolts is the:
metal surfaces made of sharp tool steel is called: a. Minor diameter
a. Divider b. Major diameter
b. Hermaphrodite c. Mean diameter
c. A trammel d. Average diameter
d. Plain scriber 57. A lathe machine with multiple cutting stations:
49. That property of matter which causes it to resist a. Milling Machine
any change in its motion or state of rest: b. Boring Machine
a. Inertia c. Lathe Machine
b. Friction d. Turret Machine
c. Impulse 58. Major and minor diameter are commonly used in:
d. Brake a. Rivets
50. A lathe machine threading mechanism. b. Gear
a. Change stud gear c. Bolts
b. All of these d. Screw threads
c. Spindle gear 59. The distance of helical gear or worm would
d. Reverse gear and lever thread along its axis in one revolution if it were
51. Negative allowance is also called: free to move axially is called:
a. Allowance of positive fit a. Eccentricity
b. Advance b. Pitch
c. Clearance c. Lead
d. Interference of metal d. Line of action
52. Which of the following is not used to resemble 60. Length of contact between two mating parts in a
the shape of tool bit? screw and nut threads measured axially is called:
a. Thread cutter a. Depth of engagement
b. Square nose b. Arc of contact
c. Center cut c. Length of engagement
d. Round nose d. Contact Axis
53. A kind of thread in which the width of the thread 61. If the velocity of a mass is the same all the time
is approximately equal to the depth of the thread during which motion takes place is called:
and the space between threads are a. Acceleration
approximately equal. b. Impulse
a. Whitworth thread c. Deceleration
b. Buttress thread d. Uniform motion
c. Acme thread 62. Device used to measure accurately speed.
 a. Dial gauge c. Longitudinal Strain
b. Tachometer d. Percentage Reduction of Area
c. Dial Indicator 70. The product of the resultant of all forces acting
d. Speedometer on a body and the time that the resultant acts:
63. The ability of a metal to be deformed a. Angular impulse
considerably without rupture is called: b. Linear impulse
a. Elasticity c. Linear momentum
b. Malleability d. Angular momentum
c. Ductility 71. Which of the following is not a structural class of
d. Plasticity steel?
64. It is the science of motion that can be solved in a. Tool and die steel
terms of scalar or vector algebra. b. High chrome alloy steel
a. Kinematics c. High strength low alloy steel
b. Curvilinear translation d. Low carbon steel
c. Kinetics 72. Poisson’s ratio is the ratio of:
d. Projectiles a. Elastic Modulus to compressive strain
b. Elastic limit to proportional limit
c. Lateral strain to longitudinal strain
65. A system of forces in space is in equilibrium. If d. Shear strain to compressive strain
two equal and opposite collinear forces are
added, which of the following if any is true?
a. Unbalanced Moment
b. None of these 73. All are associated with the grade of steel,
c. Equilibrium is maintained EXCEPT:
d. Equilibrium is destroyed a. SAE 13XX
66. Metal that assists lubrication or lubricant b. SAE 43XX
a. Copper c. SAE 10XX
b. Zinc d. SAE 74XX
c. Lead 74. The maximum stress to which a material may be
d. Babbitt subjected before failure occurs:
67. A mechanism which is usually do the indexing in a. Yield Stress
a machine tool. b. Ultimate strength
a. Indexer c. Endurance limit
b. Dividing head d. Tensile Stress
c. Slot 75. Hypoid gear is a special type of gear like:
d. Universal chuck a. Worm gear
68. It equalizes the energy exerted and the work b. Spur gear
done thus preventing excessive or sudden c. Bevel gear
changes of speed. d. Herringbone gear
a. Flywheel 76. Considered a maximum safe center distance of
b. Balance wheel sprockets should be _______ pitches. Very long
c. Flywheel pulley center distance cause catenary tension in the
d. All of these chain.
69. The smallest area at the point of rupture of a a. 95
tensile specimen divided by the original area is b. 80
called _____________. c. 65
a. Lateral Strain d. 50
b. Percentage Elongation 77. Cold working of steel plates makes the metal:
 a. Malleable b. 6 to 9
b. Harder c. 15 to 20
c. Ductile d. 12
d. Tougher 85. Normal stress relieving temperature for cast
78. Recommended best cutting angle of drill for work steel:
on steel or cast iron is _______ degrees. a. 450 to 550 F
a. 59 b. 150 to 250 F
b. 69 c. 400 to 500 F
c. 45 d. 200 to 300 F
d. 60 86. Most effective alloying element for reducing
79. In shear pin or breaking pin design, we may use brittleness of steel at very low temperature:
the data experienced by link-belt for 1/8 inch to 2 a. Titanium
pin and the breaking stress is _______ ksi. b. Manganese
a. 45 c. Silicon
b. 60 d. Nickel
c. 50 87. Statement that a given body is in static
d. 15 equilibrium means the body cannot:
80. Deals only with the motion of bodies without a. Have any acceleration
reference to the forces that causes them. b. Undergo any displacement
a. Kinematics c. Acted by more than two forces
b. Statics d. Have any type of motion
c. Kinetics 88. Ordinary steel begins to lose strength and
d. Dynamics elasticity significantly at about _________ F.
81. The property that characterizes a material ability a. 1200 to 1500
to be drawn into a wire. b. 600 to 700
a. Ductility c. 1500 to 1700
b. Stiffness d. 100 to 250
c. Hardness 89. Clearance to a new boiler installation to the
d. Thermal Conductivity existing or old plant building should follow a
82. The three-moment equation may be used to minimum clearance of __________ between top
analyze. of the boiler proper and the ceiling as stated in
a. Composite Beam the PSME Code.
b. Column a. 2130 mm (max)
c. Axially end loaded beam b. 2310 mm (max)
d. Continuous beam c. 1000 mm (max)
83. Non-ferrous filler metal is melted into grooves or d. 3000 mm (max)
as fillet on the mother metal; the base metal is
not melted. This commonly used for joining iron 90. For a high corrosion resistant stainless steel,
based machine parts or in repair works of some what minimum chromium content is required?
materials. It is called: a. 6%
a. Spot Welding b. 5.8%
b. Gas Welding c. 8%
c. Braze Welding d. 12%
d. None of the above 91. V-belts operate efficiently at speed of about:
84. It is advised that in rubber belts a. 5000
application/mounting, it should have an initial b. 4500
tension of _______ inch/ply. c. 2600
a. 18 to 22 d. 2500
92. What type of gear is used for high speed 99. The center of gravity of a solid pyramid or cone
operation? with a total heights of H is:
a. Worm a. 1/2 H
b. Bevel b. 1/4 H
c. Spur c. 1/2 H
d. Helical d. 2/3 H
93. In a pair of gears, ________ is the plane
perpendicular to the axial plane and tangent to 100. The section modulus of a rectangle of base
the pitch surface. “b” and height “h” about its base is:
a. Pitch Axis bh3
a.
b. Pitch point 6
c. Pitch plane bh3
d. Pitch circle b.
12
94. The machinery operation whereby done with the bh2
work accurately fastened has a reciprocating c.
6
(forward and backward) motion and the tool head bh2
is stationary. d.
16
a. Shaping
b. Planing
c. Reaming
d. Turning
95. Finding the resultant of two or more forces is
called:
a. Coplanar Force
b. Exposition
c. Transposition
d. Composition

96. The capacity of metal to withstand load without

breaking is:
a. Stress
b. Strength
c. Stiffness
d. Strain
97. In a uniformly loaded beam, the maximum
vertical shearing force occurs
a. At either end support
b. At the section of maximum moment
c. At beam bottom fiber
d. At the center and support end
98. The gradual chemical reaction by other
substance such that metal is converted to an
oxide or other compounds:
a. Thermal Stress Relieving
b. Rusting
c. Cheeping
d. Corrosion