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INTERACTIVE SCHEMATIC

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KENR3608-03
October 2007

CS-563E, CP-563E, CS-573E and CS-583E


Vibratory Compactor
Hydraulic System
CS-563E: CP-563E: CS-573E: CS-583E:
ASA1-UP BWE1-UP CEB1-UP DAJ1-UP
CNG1-UP CNT1-UP CNN1-UP CNX1-UP

© 2007 Caterpillar, All Rights Reserved Printed in U.S.A.


COMPONENT LOCATION
Part Machine Schematic
Description Serial Numbers
Number Location Location
Charge Filter - Propel ALL 180-3813 17 F-5
Charge Filter - Vib ALL 180-3813 28 F-3
Cooler GP - Hydraulic Oil ALL 217-4112 16 C-5
Cylinder GP - Blade ALL 7R-7638 14 B-5
Cylinder GP - Steer 1 ALL 206-7017 4 A-7
Cylinder GP - Steer 2 ALL 206-7017 30 C-1
Motor GP - Hydraulic Fan 1 ALL 228-7547 5 B-7
Motor GP - Hydraulic Fan 2 ALL 228-7547 12 C-6
Motor GP - Propel Axle ALL 123-5260 8 E-7
Motor GP - Propel Drum ALL 123-5259 18 F-4
Motor GP - Vib ASA/BWE/CNGCNT 136-8869 25 C-2
Motor GP - Vib DAJ/CNX 172-4843 25 C-2
Motor GP - Vib CEB/CNN 212-7030 25 C-2
Pump GP - Axle Propel ALL 159-9458 11 D-6
Pump GP - Hand ALL 156-3435 24 B-4
Pump GP - Hand Metering 1 CNG/CNT 203-6541 3 A-7
Pump GP - Hand Metering 2 CNG/CNT 203-6541 31 D-1
Pump GP - Propel Drum ALL 159-9459 20 D-4
Pump GP - Steer Flow Control 1 ASA/CEB/BWE/DAJ/CNN/CNX 265-7813 3 A-7
Pump GP - Steer Flow Control 2 ASA/CEB/BWE/DAJ/CNN/CNX 265-7813 31 D-1
Pump GP - Steering Charge 1 ALL 279-0107 1 B-8
Pump GP - Steering Charge 2 ALL 279-0107 7 C-7
Pump GP - Vib ASA/BWE/CNG/CNT 159-9453 26 D-3
Pump GP - Vib CEB/DAJ/CNN/CNX 159-9456 26 D-3
Screen - Suction Vib Pump ALL 145-0878 29 D-2
Strainer - Suction 1 ALL 1G-7663 2 A-8
Strainer - Suction 2 ALL 1G-7663 6 C-7
Tank GP - Hydraulic CNG/CNN/CNT/CNX 205-6414 15 C-5
Tank GP - Hydraulic ASA/BWE/CEB/DAJ 203-7157 15 C-5
Valve GP - Axel Propel Pump ALL 177-7867 10 E-6
Valve GP - Brake & Shift CNG/CNT 220-4133 9 F-6
Valve GP - Bypass Hyd Oil ALL 162-2453 21 C-4
Valve GP - Control Blade ALL 211-1656 13 B-6
Valve GP - Control Brake ASA/CEB/BWE/DAJ/CNN/CNX 220-4133 23 B-4
Valve GP - Control Drum Pump ALL 177-9810 19 E-4
Valve GP - Control Vib Pump ASA/BWE/CNG/CNT 208-8003 27 E-3
Valve GP - Control Vib Pump CEB/DAJ/CNN/CNX 279-6635 27 E-3
Valve Gp - Needle ALL 115-3075 22 B-4
TAP LOCATION

Tap Schematic
Description
Number Location
AA Steering Charge Pump A-8, C-6
BB Vib Charge Filter Pressure F-3
CC Charge Pressure D-4
DD X2 Pressure Servo Piston Drum Propel Pump D-4
EE X1 Pressure Servo Piston Drum Propel Pump D-5
FF X2 Pressure Servo Piston Axle Propel Pump D-6
GG X1 Pressure Servo Piston Axle Propel Pump D-6
HH Fluid Relief Valve Drum Propel Pump D-5
II Reverse Relief Valve Drum Propel Pump D-5
JJ Fluid Relief Valve Axle Propel Pump D-6
KK Reverse Relief Valve Axle Propel Pump D-6
LL Low Amplitude Test Port E-2
MM High Amplitude Test Port D-2
NN X2 Servo Port Vib Pump D-3
PP X1 Servo Port Vib Pump D-3
QQ Blade Cylinder Rod End B-5
RR Blade Cylinder Head End B-5
SOS Fluid Sampling E-5
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES


AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT


or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS


REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL


SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO


DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN


BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire


(Adjustable)

Electrical Symbols (Electrical)

Pressure Temperature Level Flow


Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard


Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
8 7 6 5 4 3 2 1

(18) MOTOR GP
DRUM PROPEL
123-5259
(9) VALVE GP SHIFT B X (ALL) (28) CHARGE FILTER VIB
220-4133
180-3813
(ASA/CEB/BWE/DAJ/CNN/CNX)
(17) CHARGE FILTER (ALL)
F 2
PROPEL
F
(9) VALVE GP BRAKE & SHIFT
220-4133 180-3813 BB
M
(CNG/CNT) 3 1 (ALL)

TANK GP
SEE LOC C-4
DRUM
TANK GP BRAKE
SEE LOC C-4

TANK GP
SEE LOC C-4
(8) MOTOR GP (10) VALVE GP SOS A G T
PROPEL AXLE AXEL PROPEL PUMP
123-5260 DIRECTION CONTROL
(27) VALVE GP
(ALL) 177-7867
(19) VALVE GP VIB PUMP CONTROL
X B (ALL)
DRUM PUMP CONTROL 208-8003
177-9810 (ASA/BWE/CNG/CNT)
(ALL) 279-6635
(CEB/DAJ/CNN/CNX)

E E
LL
b a

P5 G FE MB
PS P Fa Fe MB PS P Fa Fe MB

B B
B

G T A PASSAGE PASSAGE
PLUGGED
PLUGGED

A A

X1 T1 X2 G T2 MH S MA X1 X2 G T2 MH S MA
(11) PUMP GP (20) PUMP GP
AXLE PROPEL X1 T2 T1 R X2 S MA (31) PUMP GP
GG FF EE DD CC DRUM PROPEL STEER FLOW CONTROL 2
159-9458
D (ALL) 159-9459 265-7813 D
PP NN MM
(ALL) (29) SCREEN (ASA/CEB/BWE/DAJ/CNN/CNX)
(26) PUMP GP VIB
SUCTION LS P T (31) PUMP GP
159-9453
JJ HH VIB PUMP HAND METERING 2
(ASA/BWE/CNG/CNT) TANK GP
KK 145-0878 203-6541
II 159-9456 SEE LOC C-4
(ALL) (CNG/CNT)
(CEB/DAJ/CNN/CNX)

LS A
SP
TC
(12) MOTOR GP (16) COOLER GP
(7) PUMP GP HYDRAULIC FAN 2 HYD OIL
STEERING CHARGE 2 228-7547 217-4112 (25) MOTOR GP VIB R L
279-0107 (ALL) (ALL) 136-8869
(ALL) EX (ASA/BWE/CNG/CNT)
R 212-7030
PR AA
(CEB/CNN)
172-4843
(21) VALVE GP (DAJ/CNX)
BYPASS HYD OIL
(15) TANK GP HYDRAULIC 162-2453 B
205-6415 (ALL)
C (6) STRAINER SUCTION 2 C
IN (CNG/CNN/CNT/CNX) (30) CYLINDER GP
1G-7663
203-7157 STEER 2
(ALL)
(ASA/CEB/BWE/DAJ) 206-7017
TANK GP (ALL)
SEE LOC C-4

(5) MOTOR GP
HYDRAULIC FAN 1
228-7547
(ALL) TO CHARGE FILTER PROPEL
(F-5)

OUT

(1) PUMP GP
STEERING CHARGE 1 (14) CYLINDER GP
B 279-0107 BLADE B
(ALL) 7R-7638 HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
TANK GP
LS
SEE LOC C-4 (ALL) (24) PUMP GP STEERING CHARGE PUMP OUTPUT
(22) VALVE GP HAND DRUM
AXLE & DRUM / BRAKE & SHIFT CONTROL CIRCUIT
DRUM PROPEL PUMP PILOT CONTROL CIRCUIT
NEEDLE 156-3435 BRAKE HYDRAULIC FAN & PUMP CHARGE CIRCUIT
QQ 115-3075 DRAIN / RETURN LINE
(ALL) STEERING CIRCUIT
A (ALL) S
VIB PUMP CIRCUIT
AXLE PROPEL PUMP PILOT CONTROL CIRCUIT
IN S AXLE PROPEL CIRCUIT
EX B
VIB PUMP PILOT CONTROL CIRCUIT
LS RR AXLE BRAKE CIRCUIT

PR
R
P (23) VALVE GP
(13) VALVE GP BRAKE CONTROL
T LINE PATTERNS
L BLADE CONTROL 220-4133 TANK GP
AA (ASA/CEB/BWE/DAJ/CNN/CNX) SEE LOC C-4 Pressure Line
211-1656
IN (ALL) NO VALVE Pilot / Load Sensing Pressure

(2) STRAINER SUCTION 1 (CNG/CNT) Drain / Return Lines


1G-7663 Component Group
(ALL) (3) PUMP GP
STEER FLOW CONTROL 1
(4) CYLINDER GP AXLE BRAKE WITH Attachment
STEER 1
A TANK GP
SEE LOC C-4
265-7813
(ASE/CEB/BWE/DAJ/CNN/CNX)
206-7017 MANUAL BRAKE RELEASE OPTION Air Line

CALLOUTS
A
(ALL)
(3) PUMP GP
YY Taps (Pressure, Sampling,Sensor) by letter
HAND METERING 1
203-6541
(CNG/CNT) THIS SCHEMATIC IS FOR THE CS-563E, CP-563E, CS-573E AND CS-583E
VIBRATORY COMPACTOR HYDRAULIC SYSTEM
MEDIA NUMBER: KENR3608-03

BLADE LEVEL OPTION SCHEMATIC PART NUMBER: 215-2726, CHANGE: 03, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

8 7 6 5 4 3 2 1
MACHINE COMPONENT LOCATIONS
VIEW ALL CALLOUTS

16 8 22 9 24 23 17 28 26 27 4 13 1 3 18

5 12 10 11 19 21 20 2 6 15 29 4 30 7 25 31 14

24 11 10 22 23 19 20 26 7

31

16 3

18
25
14

5 12

8 21 17 28 2 6 15 29 27 4 30 13 1
AXLE / DRUM PROPER PUMPS
VIEW ALL CALLOUTS

20
KK KK

HOUSING
VIB
PUMP
DRUM
PROPEL
PUMP
AXLE 11
PROPEL
CC PUMP

HH JJ
II DD KK FF

HOUSING

20
11
AXLE
DRUM PROPEL
PROPEL PUMP
PUMP

EE GG
BLADE CYLINDER
VIEW ALL CALLOUTS

RR QQ

(TESTER (TESTER
ATTACHED) ATTACHED)

RR

QQ

14
CHARGE FILTERS
VIEW ALL CALLOUTS

SOS

BB

PROPEL 17

VIB 28
STEERING CHARGE PUMP
VIEW ALL CALLOUTS

1 7
AA
VIB PUMP
VIEW ALL CALLOUTS

PP

26
NN
27

LL

MM 26

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