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Combustion Characteristics and Generating 2013-01-2506

Efficiency Using Biogas with Added Hydrogen Published


10/14/2013

Kyungsun Chung and Kwang-Min Chun


Yonsei University

Copyright © 2013 SAE International and Copyright © 2013 KSAE


doi:10.4271/2013-01-2506

ABSTRACT Biogas is approximately two-thirds methane (CH4), and most


of the rest is carbon dioxide (CO2). Methane and carbon
dioxide are greenhouse gases. The global warming potential
Biogas has been used as a fuel because of its lean-burn
(GWP) of methane is about 21 times higher than that of carbon
capability, low cost, and direct application to current engine
dioxide. Compared with natural gas, it has a slower flame
systems. However, some performance loss occurs when using
speed and a lower energy density. For these reasons, biogas
biogas as a fuel in a typical gas engine. To compensate that
has a lower generating efficiency than natural gas in gas engine
performance loss, hydrogen can be added to enhance
generator.
combustion. Given the increasing need to substitute energy
sources, many studies have been performed to examine the
Many studies have examined about natural gas and biogas.
performance of biogas-hydrogen blends. In this study,
Although our previous research has focused on natural gas
experiments and simulations of a gas engine fueled with biogas
composed of methane, there have been some researches about
were compared to confirm the accuracy of the simulation
biogas. The influence of a biogas-biodiesel dual fuel on
model under a fixed excess air ratio of 1.2 and spark timing of
combustion characteristics and exhaust emissions of a diesel
16 CA BTDC. Performance predictions were made numerically
engine has been studied [6]. An availability analysis has been
for various spark timings, excess air ratios, and amounts of
applied to the cylinder of a spark-ignition engine during the
added hydrogen. With increased amounts of added hydrogen,
closed part of the engine cycle when biogas-hydrogen blends,
the cylinder pressure and heat release rate increased and the
with volumetric fractions of hydrogen up to 15%, were used as
ignition delay was reduced. The analyses were then extended
a fuel [7]. Hydrogen has been added in small amounts (5%,
to consider various excess air ratios and lean operating
10%, 15% on an energy basis) to biogas and tested in a
conditions. A DOE method was used to optimize the generating
sparkignition engine at constant speed and different equivalence
efficiency at each excess air ratio and hydrogen addition level.
ratios to study the effects on performance, emissions, and
combustion [8]. Research has been conducted to improve its
INTRODUCTION generating efficiency because biogas has a lower generating
efficiency than that of natural gas. The generating efficiency
The generation of waste products as a result of rapid can be enhanced by the addition of hydrogen to the fuel [11,
industrialization and urbanization, coupled with dwindling 12, 13, 14, 15]. However, NOx emissions are also increased by
resources, has resulted in environmental problems and concern the addition of hydrogen. These NOx emissions can be reduced
about resource depletion. Efficient use of resources and the by lean operating condition and exhaust gas recirculation.
development of renewable energy sources are necessary
because of concern about global warming effects and high oil In our previous research, we investigated the generating
prices. Alternative fuels, such as methane, hydrogen, and efficiency and pollutant emissions from a four-stroke
mixtures of hydrogen, are clean-energy substitutes [1]. Biogas sparkignition gas-engine generator operating on biogas-
has also received attention as a substitute energy source [2]. hydrogen blends in various excess air ratios and hydrogen
concentrations. We also investigated the generating efficiency
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and NOx emissions of a gas-engine generator with a Table 1. Engine specifications and operating conditions
lowpressure loop exhaust-gas recirculation system fueled by a
model biogas [9, 10].

Our previous research was based on experiments, but there are


many restrictions in performing actual tests. It was difficult to
confirm combustion characteristics in a gas-engine generator.
Also, spark-timing ranges and engine operating conditions
were restricted. However, simulation is possible to investigate
combustion characteristics in various operating conditions.

In this study, numerical analysis using cycle simulation was


compared to the results obtained from biogas engine
experiments. This research confirmed the accuracy of the
simulations.

To improve generating efficiency of gas engine generator


fueled biogas, hydrogen has been suggested as an additive
because hydrogen accelerates flame propagation initiation
rates with decreasing combustion duration for various spark
timings. [3, 16] This study analyzed combustion characteristics
of gas engine generator in various hydrogen contents (5%,
10%, 15%).

NUMERICAL ANALYSIS AND


The numerical analyses were performed using GT-POWER,
MODELING which was designed for engine-cycle simulation based on
thermodynamic analyses, and can be used for analyzing engine
Fuel performance, acoustics, emissions, and power train control
under steady-state or transient operation [17]. It is based on
CH4 and CO2 gas mixtures, simulating biogas and natural gas, one-dimensional gas dynamics, representing the flow and heat
were used as fuels. Although real biogas contains some transfer in the pipes and other components of an engine system.
impurities, such as H2S, N2, and NH3, these components were To model the target engine, geometrical data for the pipes,
not considered in this study because their amounts are typically cylinders, and valves (including valve lifts and discharge
negligible. In this study, our experiments and simulation model coefficient) were used as input data. The operating parameters
used model biogas. The model biogas used to operate the gas- for the target engine, such as engine operating speed, ambient
engine generator consisted of CH4 and CO2 in a ratio of 6 to 4. conditions, and spark timing, were also used as input data. The
Quantities of hydrogen equivalent to 5%, 10%, and 15% of performance of the turbocharger was determined by the
volume percent of the fuel were considered. compressor and the turbine map. The boost pressure was
maintained at 1.2 bar by the proportional-integral-derivative
(PID) control method.
Model Description
The research was carried out using a 2.3-L four-cylinder, four- Numerical Analysis
stroke, spark-ignition engine. The specifications of the engine
and operating conditions are listed in Table 1. The engine had The combustion process in the cylinder was represented by a
a turbocharger and an intercooler. The turbocharger, placed two-zone model. The unburned fuel and associated air was
downstream of the intake manifold, compressed the fuel-air transferred from the unburned zone to the burned zone in a
mixtures to a pressure of 1.2 bar. The spark timing of the gas given time step. In a two-zone model, the following energy
engine was set to 16 CA BTDC, which was identified as the equations are solved separately for each time step in each
maximum brake torque (MBT). The MBT point was found zone [18]:
from our previous experiments using biogas with no hydrogen
addition. All simulation runs were performed at a constant
engine speed of 1820 rpm and an excess air ratio of 1.2, without
a swirl effect. The generator produced electricity at an output
power of 15 kW. for the unburned zone (1)
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divided by a time constant, τ. The time constant is calculated


by dividing the Taylor microscale, λ, by the laminar flame
speed.
for the burned zone (2)
The laminar flame speeds for biogas-air and biogas-air-
There are four terms on the right-hand side of (1) energy
hydrogen mixtures were determined from literature data
equation for the unburned zone. These terms address pressure
published by Halter et al. [19], Sarli and Benedetto [20], and
work, heat transfer, combustion, and addition of enthalpy from
Hu et al. [21]. In our previous research, we found that the
the injected fuel, respectively. The third term (combustion)
higher the volume percent of hydrogen, the faster the achieved
contains the instantaneous rate of fuel consumption or burn
flame speed of methane [22].
rate (dm/dt). The burn rate is calculated from the measured
cylinder pressure using the same equations described (1),(2)
Using the above equations, numerical analyses of the gas-
equations.
engine generator fueled with biogas were performed at 1820
rpm, a boost pressure of 1.2 bar, and a wide-open throttle
The numerical model for the heat release rate, or the calculated
condition. To predict the effects of added hydrogen, the volume
rate of heat release from combustion, is based on the pressure
percent of hydrogen was varied up to 15%. In our previous
in the cylinder. The expression for the apparent rate of heat
research, experiments with the gas-engine generator fueled
release is thus:
with biogas were performed only for low levels of hydrogen
addition because of engine durability concerns.

By varying the volume percent of hydrogen (0%, 5%, 10%,


15%) in the fuel, the fundamental characteristics of combustion
in the gas engine were investigated numerically under an
excess air ratio (EAR) of 1.2 and a spark timing of 16 BTDC.
(3) Then, independent variables, such as the EAR, spark timing,
and volume percent of hydrogen, were selected as control
The (3) equation is solved after each time step using the factors for the design of experiment (DOE) analysis method,
cylinder pressure result from that time step as an input. This which can predict the relationships of independent variables
model predicts the burn rate for homogeneous charge in spark- that dominantly affect the dependent variables. The DOE
ignition engines and is based on following equations: method has been used to investigate results and perform
optimization tasks. The basis of the DOE processor is a
mathematical surface fit that is applied to selected results.
Once this mathematical response surface has been calculated,
it is possible to perform optimizations or other investigations
(4) on the response surface very quickly. The DOE analysis was
built on a foundation based on the analysis of variance, a
collection of models in which the observed variance is
partitioned into components due to different factors that are
estimated or tested. The structured set of design data produced
(5) by DOE runs can also be used in conjunction with approximation
models for use in optimization methods. DOE methods include
full factorial, central composite, Latin hypercube, optimal
Latin hypercube, orthogonal arrays, and parameter studies.
The full factorial process considers every combination of all
(6) inputs at all specified values, and requires many runs. In our
research, we used a full factorial DOE because there were 54
These equations take into account the cylinder's geometry, cases in the simulation model. To apply the DOE method, the
spark-timing, air-motion, and fuel properties. The mass matrix of simulations must be set up over the desired ranges of
entrainment rate into the flame front and the burn rate are one or more input parameters. The design matrix is the list of
governed by these equations, which state that the unburned experiments that will then be executed. The DOE type, along
mixture of fuel and air is entrained into the flame front through with the factor configuration, generates the matrix. In this
the flame area at a rate proportional to the sum of the turbulent study, the desired spark-timing range extended from 10 to 50
and laminar flame speeds. The burn rate is proportional to the CA BTDC, and was separated into nine blocks. Table 2 lists
amount of unburned mixture behind the flame front, (Me-Mb), the control factors and the desired ranges for the DOE analysis
used in this study.
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Table 2. Control factors and desired ranges for DOE analysis

Using the results of the DOE analysis, the generating efficiency Table 3 Experimental conditions
was assessed according to the range of the EAR and spark
timing. The generating efficiency was defined as the ratio of
the electric power output (15 kW) to the fuel power. Then, the
fuel power was calculated from the lower heating values and
mass flow rate of the fuel mixture: The generating efficiency
can be calculated as follows:

(7)

EXPERIMENT
In our previous study, experiments were conducted with a 2.3-
L four-cylinder, four-stroke, spark-ignition gas-engine
generator fueled with biogas. The engine had a turbocharger in
the intake manifold that compressed the fuel-air mixture to a RESULTS AND DISCUSSION
pressure of 1.2 bar. The experiments were carried out at a
constant engine speed of 1820 rpm and a constant electric
output of 15 kW. The experimental data are summarized in Effects of Hydrogen Addition on a Fixed
Table 3. The experiments were performed with no hydrogen Spark Timing and EAR
addition at a spark timing of 16 CA BTDC, and with 5%
hydrogen by volume at a spark timing of 13 CA BTDC. In this The combustion characteristics of biogas-hydrogen blends
study, these experiments were compared with simulations to inside the cylinder are shown in Figures 1, 2, 3 for a fixed
examine the model's accuracy in terms of maximum cylinder spark timing of 16 CA BTDC and an EAR of 1.2.
pressure. The results of our previous study demonstrated that
the addition of hydrogen to the biogas enabled the effective Figure 1 shows the heat release rate during the combustion
generation of electricity using a gas-engine generator through process as a function of the crank angle. The heat release rate
lean-burn combustion. is a fundamental property for determining flame behavior and
is used to represent the combustion characteristics. When the
added hydrogen was increased, the peak heat release rate
increased and the crank angle was advanced. The crank angle
at the peak heat release rate for 15% H2 was advanced by about
10 CA compared with the corresponding value for no H2.
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Figure 1. Heat release rate as a function of crank angle for


the addition of varying amounts of hydrogen at a fixed EAR Figure 3. Ignition delay as a function of EAR for the
of 1.2 and spark timing of 16 CA BTDC. addition of varying amounts of hydrogen at a spark timing
of 16 CA BTDC.
Figure 2 shows the ignition delay as a function of the spark
timing and EAR. Ignition delay is defined as the difference Effects of Hydrogen Addition on a
between spark timing and the start of combustion (2% mass Variable Spark Timing
fraction burned)
The engine performances with biogas-hydrogen fuel blends
With increasing amounts of hydrogen, the ignition delay was inside the cylinder are shown in Figures 4-5 for a fixed EAR of
shortened, approaching complete combustion, increasing 1.2 and variable spark timing (10-50 CA BTDC).
power output, and improved fuel conversion efficiency. Figure
2 shows the ignition delay for variable spark timing (10-50 CA Figure 4 shows the peak cylinder pressure as a function of the
BTDC). For 15% H2, the ignition delay was shortened by spark timing and hydrogen addition at a fixed EAR of 1.2. The
about 30% compared with the corresponding value for no H2. results show a peak cylinder pressure inside the cylinder,
Figure 3 shows the ignition delay for variable EAR (1.0-1.5). allowing comparison of the numerical analyses and the
The results show that the ignition delay was shortened at an experiment. Our previous research was performed to measure
EAR of 1.2; it was shortened markedly with the addition of the peak cylinder pressure at a fixed EAR and spark timing
hydrogen. In particular, a rapid decrease in the ignition delay using a target gas engine with H2 contents of 0% and 5%. They
was observed between 0% H2 and 5% H2. The decrease in the were in good agreement with the numerical results, within an
ignition delay with hydrogen addition was because of the fast error range of ±3%. The peak cylinder pressures increased
flame speed of hydrogen. with advancing spark timing and increasing hydrogen content.

Figure 2. Ignition delay as a function of spark timing Figure 4. Comparison between numerical and experimental
for the addition of varying amounts of hydrogen at an results for peak cylinder pressure as a function of spark
EAR of 1.2. timing at an EAR of 1.2.
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Figure 5 shows the burned fuel fraction as a function of the Figure 7 shows a 10-90% burned duration as a function of the
spark timing for a fixed EAR of 1.2. With the addition of EAR and the hydrogen addition at a fixed spark timing of 16
hydrogen, the burned fuel fraction increased in the range CA BTDC. The 10-90% burned duration is related to the flame
between 10 and 35 CA BTDC of the spark timing. These speed and propagation of the flame. Generally, hydrogen has a
results show that hydrogen addition enhanced the combustion fast flame speed, which affects the 10-90% burned duration.
of biogas. Indeed, the combustion of biogas was close to As shown in Figure 8, as hydrogen was added, the 10-90%
complete through the addition of hydrogen. burned duration decreased greatly. In particular, for 15% H2, it
decreased by about 50% compared with the corresponding
value for no H2 at EARs of 1.0 and 1.5.

Figure 5. Burned fuel fraction as a function of spark


timing with the addition of varying amounts of
hydrogen at an EAR of 1.2.

Effects of Hydrogen Addition for a Figure 7. 10-90% burn duration as a function of EAR with
Variable EAR (1.0-1.5) the addition of varying amounts of hydrogen.

The engine performances with biogas-hydrogen fuel blends Figure 8 shows the fuel power as a function of the EAR and the
inside the cylinder are shown in Figures 6, 7, 8 for a fixed hydrogen added at a fixed spark timing of 16 CA BTDC. It was
spark timing (16 CA BTDC) and variable EAR (1.0-1.5). important to estimate the fuel power as an input parameter
related to the generating efficiency. As shown in Figure 9,
Figure 6 shows the burned fuel fraction as a function of the when the EAR was increased, the fuel power decreased. The
EAR and the amount of hydrogen added at a fixed spark timing fuel power in the lean region was lower than in the rich region.
of 16 CA BTDC. With hydrogen addition, the burned fuel With hydrogen addition, the fuel power was decreased at all
fraction increased greatly. This illustrates that the addition of EARs because hydrogen has a lower heating value than biogas;
hydrogen enhanced the combustion of biogas. As shown in the the added hydrogen served as a substitute for some of the
figure, with hydrogen addition, the combustion of biogas was biogas. These results demonstrate that the fuel power decreased
markedly improved at EARs of 1.0 and 1.5. These results with hydrogen addition during lean combustion
indicate that the combustion of biogas was close to complete
with the addition of hydrogen.

Figure 6. Burned fuel fraction as a function of EAR with Figure 8. Fuel power as a function of EAR with the
the addition of varying amounts of hydrogen at a spark addition of varying amounts of hydrogen.
timing of 16 CA BTDC.
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Generating Efficiency for a Variable


EAR and Spark Timing with the
Addition of Hydrogen
The generating efficiency of biogas-hydrogen blends inside
the cylinder are shown in Figure 9, 10, 11, 12 for a variable
EAR (1.0-1.5) and spark timing (10-50 CA BTDC). These
results were generated by a DOE method. The figure shows the
generating efficiency contour as a function of the EAR and
spark timing. The generating efficiency tended to improve as
the EAR increased and the spark timing was retarded. Figure 9
shows the generating efficiency with no H2. The range of
generating efficiency was from 15 to 25% for a variable EAR
(1.0-1.5) and spark timing (10-50 CA BTDC). Figure 10 shows
the generating efficiency with 5% H2. The generating efficiency
at an EAR of 1.2 and spark timing of 16 CA BTDC was Figure 10. Generating efficiency as a function of EAR and
improved by about 4% compared with the corresponding value spark timing with 5% hydrogen.
for no H2. Figure 11 shows the generating efficiency with 10%
H2. The generating efficiency at an EAR of 1.5 was enhanced,
on average, by about 8% compared with the corresponding
value for no H2. This illustrates that the addition of hydrogen
enhanced lean combustion. Figure 12 shows the generating
efficiency with 15% H2. The fuel power was decreased by the
addition of hydrogen; it also caused enhanced generating
efficiency throughout the range examined. With hydrogen
addition, the generating efficiency was enhanced and lean
combustion was improved because the slow propagation speed
of biogas combustion was improved due to the relatively fast
burning speed of hydrogen.

Figure 11. Generating efficiency as a function of EAR and


spark timing with 10% hydrogen.

Figure 9. Generating efficiency as a function of EAR and


spark timing with 0% hydrogen.

Figure 12. Generating efficiency as a function of EAR and


spark timing with 15% hydrogen.
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CONCLUSIONS 5. Agudelo JR, Gutierrez JN, Gonzalez JC, Corredor


LA. “Influencia de la tecnología de conversión sobre el
In this study, the effects of hydrogen addition to a biogas- comportamiento de motores de gasolina convertidos a gas
fueled gas-engine generator were investigated numerically in natural.” Ingeniería y Desarrollo 2002; 11:28-41.
terms of engine performance. The results of this study can be 6. Yoon S, Lee C. “Experimental investigation on the
summarized as follows.
combustion and exhaust emission characteristics of biogas-
biodiesel dual-fuel combustion in a CI engine.” Fuel
• The fundamental effects of hydrogen at a fixed EAR of
1.2 and spark timing of 16 CA BTDC were investigated. The Processing Technology 2011:92:992-1000.
heat release rate increased with increasing amounts of added 7. Rakopoulos CD, Michos CN. “Generation of combustion
hydrogen. The ignition delay was shortened by the rapid flame irreversibilities in a spark ignition engine under biogas-
speed of hydrogen. hydrogen mixtures fueling.” Int J Hydrogen Energy
• The combustion characteristics of biogas were investigated 2009:34:4422-4437.
at a fixed EAR of 1.2 and variable spark timing (10-50 CA 8. Porpatham E, Ramesh A, Nagalingam B. “Effect of
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addition. The optimum spark timing at which the maximum
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efficiency and emissions of a spark-ignition gas engine
• The fundamental effects of added hydrogen at a fixed spark
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• Using a DOE method, numerical results for generating recirculation system.” Int J Hydrogen Energy 2010:35:5723-30.
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