Date: 01.10.

2019
Site Location: Panipat, Haryana
PROJECT DESCRIPTION: CATALYST MANUFACTURING UNIT, IOCL PANI
Project Year: 2019-2020

Centrifugal Pump

Centrifugal Pump

Centrifugal Pump
Centrifugal Pump
 Projects & Developme
GENERAL INFOR

ana
UNIT, IOCL PANIPAT

VENDOR DRAWINGS UPDATES

Transmittal No. Vendor Drawing No. PDIL Drawing No.

1. A02192989060
- 2. A02192989130 -
3. A02192989090

Unit MCC/DB /LCP(QTY) MCC/DB /LCP (Size)

11, 13, 14, 15 & 16 0 0
evelopment India Limited
RAL INFORMATION
Prepared By:
Title/Position
Address: A Govt. of In
City:
State:
Zip:
Telephone:
E-mail:
Alternate e-mail:

WINGS UPDATES
Receiving Sending Approval QAP
Date Date Status Status

06.07.2020 0 Code-1 Code-1

Distance
Distance (SS to (Bidder's
Load (KW) Incoming Cable Size
MCC/DB/LCP) MCC.DB/LCP to
Package
 325, 360, 400, 460
0 0 0
& 250
 Mohd Irfan Husain
Elecrtical Engineer (Design)
A Govt. of India Undertaking, Dept. of Fertilizers, A-14, Sector-1
Noida
Uttar Pradesh
201301
9820274077
electrical01@pdilin.com
irfanhusain901@gmail.com

Concern Person's Name Department Vendor's Name Pending Documents

1. Flowserve
Hemant singh Mechanical 2. KSB NO
3. Glouds Pumps
4. Ruhrpumpem
ctor-1

Document Halt at the end.

Vendors
 1 2 3

SI. No. Package Name/Description Transmittal No. Vendor Drawing No.

1 Vessels with agitators & Coil - 0

2 DW Water - 0
3 Metering Pump - 0
Positive Displacement Pumps
4 - 0
(Rotary Type)

1. A02192989060
5 Centrifugal Pump - 2. A02192989130
3. A02192989090

6 VAM Package - 0
7 Thermic Fluid Package - 0
8 Spin Flash Dryer - 0
9 Spray Dryer - 0
10 Dryer cum Rotary calciner Package - 0

IMPREGNATION DRYER / ROTARY DRYER

11 Package Or - 0
1st & 2nd Impregnation dryer Package

12 Colloidal Mill - 0
13 Scrubber - 0

14 Alumina Conveying & Storage Package - 0

15 Agitators Vessel without Coil - 0

16 Filter Press A - 0
17 Filter Press B - 0

9083-9091, 9066-
Counter Current Intensive Mixer
18 - 9074, 07, 08, 09, 10,
(91-14-M01A-E)
12 & 13

19 Sieve Shaker / Vibro separator - 0

20 Extruder ((4W+1S) ) - 0
21 Effluent Treatment Plant (ETP) - 0
22 HVAC - 0
BAG DUMP STATION & BAG DUMP 4D-2707-04-
23 -
HOPPER STATION 0242294-101
24 Ball Mill 1&2 - 9002
25 Rotary Mixer - 0
26 6.6KV SWITCHBOARD - 0
27 Transformer - 0

28 HT Power Cables - 0
29 1.1 KV POWER CABLES - 0
30 UPS - 0

31 Battery Charger - 0

32 415V SWITCHBOARD - 0
33 Lift - 0
34 Firefighting - 0
Note: Vendor's drawings have received which is high lighted from yeloow color.
 4 5 6 7
Receiving Sending Approval
PDIL Drawing No.
Date Date Status
0 0 0
0 0 0
0 0 0

0 0 0

- 06.07.2020 0 Code-1

0 0 0
0 0 0
0 0 0

0 0 0

0 0 0

0 0 0
0 0 0

1. EM238/E555/RIL/ALU.C/E& I/05
2. EM238/E555/RIL/ALU.C/E& I/12 30.06.2020 07.07.2020 Code-2
3. EM238/E555/RIL/ALU.C/E& I/08

0 0 0
0 0 0
0 0 0

EM238/067/26341828 02.07.2020 13.07.2020

0 0 0 Code-1
0 0 0
0 0 0
0 0 0 Code-1

- 08.07.2020 08.07.2020 Select

- 08.07.2020 0
0 0 0
0 0 0
 0 0 0

0 0 0
0 0 0
0 0 0 Code-1

1.C18162A
2. C18162B
3. C18162C
4. C18162D
5. C18162E - 17.01.2020 Code-1
6. C18162F
7. C18162G
8. C18163
9. LC6347

Err:509 Err:509 Err:509

0 0 0 Select
0 0 0 Select
 8 9 10
QAP
Concern Person's Name Department
Status
Rupansh Jauhri Mechanical
Select
Select

Ali Imran Naqvi Mechanical

Hemant singh Mechanical

Select
Saiyad Hasmi Mechanical
Select
Select
Select

Select

Saiyad Hasmi Mechanical

Select

Select Saiyad Hasmi Mechanical

0 Ali Imran Naqvi Mechanical

0 Rupansh Jauhri Mechanical
0 Select

0 Ali Imran Naqvi Mechanical

0 Saiyad Hasmi Mechanical

0 Select
0 Select
0 Select

0 Saiyad Hasmi Mechanical

Select Saiyad Hasmi Mechanical

Select Select
Select Select
Select Select

Select Select
Select Select
Select Select

Code-1 Select

Select
 11 12

Vendor's Name Pending Documents

Novatech Projects (India) Pvt.Ltd.

Roto Pumps

1. Flowserve
2. KSB
3. Glouds Pumps NO
4. Ruhrpumpem
Voltas Limited

Raj Process Equipments and systems Pvt ltd

WAHAL ENGINEERS

RIECO INDUSTRIES LTD

Ceccons Process technologies

Ultra Filtech

NEPTUNE IND. LTD.

Galaxy Sivtek Private Limited NO

Vertiv Energy Private Limited NO

Rajdeep Envirocon LLP

Naptune Industries Limited

L&T
 Hammond Power Solution
Pvt. Ltd.

Vertiv Energy Private Limited NO

Chhabi Electrical Private Limited NO

 13

Document Halt at the end.

Novatech
Select
Novatech

Select

Vendors

Novatech
Novatech
Novatech
Novatech
Select

Select

Select
Select

Rieco

Select
Select
Select

Neptune

Select
Novatech
Novatech
Select

Rajdeep Envirocon

Select
Novatech
Novatech
Novatech

Novatech
Novatech
Select

Select

Novatech
SI. No. Package Name/Description Transmittal No. Vendor Drawing No.

1 Vessels with agitators & Coil -

2 DW Water -
3 Metering Pump -
Positive Displacement Pumps
4 -
(Rotary Type)
5 Centrifugal Pump -
6 VAM Package - VL / IOCL /19-20 / 002
7 Thermic Fluid Package -
8 Spin Flash Dryer -
9 Spray Dryer -
11 Dryer cum Rotary calciner Package -

IMPREGNATION DRYER / ROTARY DRYER

12 Package Or -
1st & 2nd Impregnation dryer Package

13 Colloidal Mill -
14 Scrubber -
1. A02192989060
15 Alumina Conveying & Storage Package - 2. A02192989130
3. A02192989090
-
-
-
-
-
-
-
-
-
16 Agitators Vessel without Coil -
17 Filter Press A -
18 Filter Press B -
Counter Current Intensive Mixer 9083-9091, 9066-9074, 07, 08,
19 -
(91-14-M01A-E) 09, 10, 12 & 13
20 Sieve Shaker / Vibro separator -
21 Extruder ((4W+1S) ) -
22 Effluent Treatment Plant (ETP) -
23 HVAC -
BAG DUMP STATION & BAG DUMP
24 HOPPER STATION - 4D-2707-04-0242294-101

25 Ball Mill 1&2 - 9002

26 Rotary Mixer -
27 6.6KV SWITCHBOARD -
28 Transformer -
29 HT Power Cables -
30 1.1 KV POWER CABLES -
31 UPS -

32 Battery Charger -

33 415V SWITCHBOARD -
33 Lift
34 Firefighting
 PDIL Drawing No. CRS Receiving Date Sending Date

-
-
-

-
- CRS replied but not sent yet. 06.07.2020
-
-
-
-

-
-
1. EM238/E555/RIL/ALU.C/E& I/05
2. EM238/E555/RIL/ALU.C/E& I/12 Sent to concern person 30.06.2020 07.07.2020
3. EM238/E555/RIL/ALU.C/E& I/08
-
-
-
-
-
-
-
-
-
-
-
-

EM238/067/26341828 - 02.07.2020 13.07.2020

-
-
-
-

- - 08.07.2020 08.07.2020

- - 08.07.2020
-
-
 -
-
-
-

1.C18162A
2. C18162B
3. C18162C
4. C18162D
5. C18162E - - 17.01.2020
6. C18162F
7. C18162G
8. C18163
9. LC6347

-
Approval Status QAP Status Pending Documents Required Action

Select Select Select

Select Select Select
Select Select Select

Select Select Select

Code-1 Select Select

Select Select Select
Select Select Select
Select Select Select
Select Select Select
Select Select Select

Select Select Select

Select Select Select

Select Select Select

Code-2 Select For Approval

Select Select Select

Select Select Select
Select Select Select

Select Select Select

Code-1 Select Select

Select Select Select
Select Select Select
Code-1 Select Select

Select Select Select

Select Select Select

Select Select Select
Select Select Select
Select Select Select
Select Select Select
Select Select Select
Code-1 Select Select

Code-1 Code-1 NO Select

Select Select Select

 Package Name/Description Unit MCC/DB /LCP(QTY)

Vessels with agitators & Coil 12, 13 & 14

DW Water
Metering Pump
Positive Displacement Pumps
(Rotary Type) 11, 12 & 13

Centrifugal Pump 11, 13, 14, 15 & 16

VAM Package 16
Thermic Fluid Package 16
Spin Flash Dryer 11, 13 & 14
Spray Dryer 12 1
Dryer cum Rotary calciner Package 12 &14
IMPREGNATION DRYER / ROTARY DRYER
Package Or 14
1st & 2nd Impregnation dryer Package
Colloidal Mill 12
Scrubber 16
Alumina Conveying & Storage Package 13, 14 1
Agitators Vessel without Coil 11, 12, 13 & 14
Filter Press A 11 & 14 1
Filter Press B 13
Counter Current Intensive Mixer 14 4
(91-14-M01A-E)
Sieve Shaker / Vibro separator 12 1
Extruder ((4W+1S) ) 14
Effluent Treatment Plant (ETP) 16
HVAC
BAG DUMP STATION & BAG DUMP
12, 13 & 14
HOPPER STATION
Ball Mill 1&2 12 1
Rotary Mixer 14
6.6KV SWITCHBOARD
Transformer
HT Power Cables
1.1 KV POWER CABLES
UPS
Battery Charger
415V SWITCHBOARD
33 Lift
34 Firefighting
 MCC/DB /LCP (Size), Distance (SS to
(HXWXD, mm), Make Load (KW) Incoming Cable Size MCC/DB/LCP)

300, 360 & 400

325, 300 & 360

325, 360, 400, 460 & 250

2000X1300X500
-

300

2175X3150X350 63.9 2RX3.5CX185 Sq.mm (AL) 400

- 325, 300, 360 & 400
2025X2550X400 76.56 1RX3.5CX185 Sq.mm (AL)

1800X600X500

400X300X210

1875X1000X400, Neptune
Distance (Bidder's
MCC.DB/LCP to
Package

200
200
350, 250, 200

250, 150

100
225, 175

150
SI. NO. Description
A

1 EM-238-E-581A

2 EM-238-E-553
3 EM-238-E-561
4 EM-238-E-551
5 EM-238-E-552
6 EM-238-E-521
B
1
EM-238-E-554
2 EM-238-E-570
3 EM-238-E-586
4 EM-238-E-581B
5
EM-238-E-583
6 EM-238-E-553
7 EM-238-E-551
8 EM-238-E-551
 A. 1
PF
Rating (KW) Voltage (KV)
Running
MCC
0.85
Filter Press A 74.56 0.85
0.85
Dryer Cum Rotary Calciner Package 0.85
0.415
Scrubber 0.85
Spin Flash Dryer 0.85
Spray Dryer 0.85
Thermic Fluid Package 0.85
MCC
IMPREGNATION DRYER / ROTARY DRYER Package 0.85
Or 1st & 2nd Impregnation dryer Package
Alumina Conveying & Storage Package 63.9 0.85
Extruder ((4W+1S) ) 0.85
Filter Press B 0.85
0.415
Counter Current Intensive Mixer 0.85
(91-14-M01A-E)
Dryer Cum Rotary Calciner Package 0.85
Rotary Mixer 0.85
Spin Flash Dryer 0.85
 A. 1
(Sin phi) Distance (KM)
R
Correspoinding to FLC (A) DF DFA {S/S to Pkg. No. of runs (Ohm/Km)
Running P.F. MCC/DB)
MCC-1
0.53 122.04 203.39 0.250 1 0.264
0.53 122.04 203.39 0.250 1 0.2100
0.53 122.04 203.39 0.250 1 0.1600
0.53 0.00
0.60
0.53 0.00 0.25
0.53 0.00
0.53 0.00 0.300
0.53 0.00 0.250
MCC-2

0.53 0.00

0.53 104.59 174.31 0.15 2 0.2100

0.53 0.00
0.53 0.00
0.60
0.53 0.00

0.53 0.00
0.53 0.00
0.53 0.00
 X Voltage Drop Permisible Remarks
(Ohm/Km) Voltage Drop Cable Size
Running

0.0732 5.58 1RX3.5CX150 Sq.mm (AL) X

0.0727 4.60 1RX3.5CX185 Sq.mm (AL) √
0.0719 3.69 1RX3.5CX240 Sq.mm (AL)

5%

0.0727 1.18 2RX3.5CX185 Sq.mm (AL)

5%
SI. No. Package Name/Code Sub Package Name Unit

Filter Press -1(91-11-F01) 11

1 EM-238-E-581A Filter Press -2(91-11-F02) 12
S3d Filter Press (91-14-F01) 14
2 EM-238-E-553 Rotary Calciner (91-12-X03) 12
3 EM-238-E-561 Scrubber 16
Zeolite Cake Drying Package 11
4 EM-238-E-551
Alimina Drying Package (91-13-X03) 13
5 EM-238-E-552 Spray Dryer 12
6 EM-238-E-521 Thermic Fluid Package 16

Unit
Package Name/Code
1 EM-238-E-554 1st & 2nd Impregnation dryer Package 14
2 EM-238-E-570 Alumina Conveying & Storage Package 15
3 EM-238-E-586 Extruder ((4W+1S) ) 14
4 Alumina Filter Press (91-13-F01)
EM-238-E-581B Concentrating Filter Press (91-13-F02) 13
5
Alumina Wash Filter Press-1 & 2 (91-13-F03A/B)
6 EM-238-E-583 Counter Current Intensive Mixer (91-14-M01A-E) 14
7 EM-238-E-553 Dryer cum calciner (91-14-X06) 14
8 EM-238-E-551 Rotary Mixer 14
9 EM-238-E-551 S3d dryer (91-14-X07) 14

Note: Earthing Size of Panel: 75x6 GI Strip

 Distance (m) Load List (KW)
MCC-1
(MCC/DB to PKG). PDIL/IOCL Vendor Data
350
M-1 200 87.6 76.56
250
M-2 250 18.04
M-3 50-100 16
M-4 350
80.50
M-5 250
M-6 38.00
M-7 200 107

Distance (m)
MCC-2
(MCC/DB to PKG).
M-1 175 60
M-2 250 55 63.9
M-3 200 65.2

M-4 172.5 56.25

M-5 150 126

M-6 150 35.74
M-7 88
M-8 200 48.5
 Cable SIZE(Incoming)
From Cable Schedue Actual Size as per Vendor Data

3.5CX185 Sq. MM (AL) 1RX3.5CX185 Sq.mm (AL)

3.5CX185 Sq. MM (AL)

3.5CX185 Sq. MM (AL)
3.5CX240 Sq. MM (AL)
3.5CX185 Sq. MM (AL)
3.5CX240 Sq. MM (AL)
3.5CX240 Sq. MM (AL)

3.5CX185 Sq. MM (AL)

3.5CX240 Sq. MM (AL) 1RX3.5CX185 Sq.mm (AL)
3.5CX185 Sq. MM (AL)

3.5CX400 Sq. MM (AL)

3.5CX400 Sq. MM (AL)

3.5CX185 Sq. MM (AL)
3.5CX400 Sq. MM (AL)
3.5CX185 Sq. MM (AL)
 Drawing and Documents Schedule
SI. No. Package Name/Description

1 Vessels with agitators & Coil

2 DW Water
3 Metering Pump

Positive Displacement Pumps

4
(Rotary Type)

5 Centrifugal Pump

6 VAM Package

7 Thermic Fluid Package

8 Spin Flash Dryer

9 Spray Dryer

11 Dryer cum Rotary calciner Package

IMPREGNATION DRYER / ROTARY DRYER

12 Package Or
1st & 2nd Impregnation dryer Package

13 Colloidal Mill
14 Scrubber
15 Alumina Conveying & Storage Package

16 Agitators Vessel without Coil

17 Filter Press A
18 Filter Press B
Counter Current Intensive Mixer
19
(91-14-M01A-E)
20 Sieve Shaker / Vibro separator
21 Extruder ((4W+1S) )
22 Effluent Treatment Plant (ETP)
23 HVAC
BAG DUMP STATION & BAG DUMP
24
HOPPER STATION
25 Ball Mill 1&2
26 Rotary Mixer
27 6.6KV SWITCHBOARD
28 Transformer
29 HT Power Cables
30 1.1 KV POWER CABLES
31 UPS
32 Battery Charger
33 415V SWITCHBOARD
33 Lift
34 Firefighting
 Drawing and Documents Schedule
Description For approval For Information
Specification Sheet duly completed of all items YES NO
Technical Particulars duly filled in of all items YES NO
Installation, Operation & Maintenance manual NO YES
Catalogue of brought out items NO YES
List of spares YES NO
- NO YES
NO YES
Specification Sheet duly completed of all items YES NO
Technical Particulars duly filled in of all items YES NO
Installation, Operation & Maintenance manual NO YES
Catalogue of brought out items NO YES
List of spares YES NO
Specification Sheet duly completed of all items YES NO
Technical Particulars duly filled in of all items YES NO
Installation, Operation & Maintenance manual NO YES
Catalogue of brought out items NO YES
List of spares YES NO
Specification Sheet duly completed of all items YES YES
Technical Particulars duly filled in of all items YES NO
Load List NO YES
Rack/Tray Layout (In the battery limit) YES NO
Single Line Diagram YES NO
GA Drawing of motor NO YES
GA Drawing of LCS/ Local control Panel NO YES
Cable schedule YES NO
Cable Sizing Calculation YES NO
Block interconnection diagram NO YES
Bill of Materials NO YES
Installation, Operation & Maintenance manual NO YES
Catalogue of brought out items NO YES
List of spares YES NO

Specification Sheet duly completed of all items YES NO

Technical Particulars duly filled in of all items YES NO
Load List NO YES
Power Layout NO YES
Single Line Diagram YES NO
GA Drawing of motor NO YES
GA Drawing of LCS/ Local control Panel & DB YES NO
Cable schedule YES NO
Cable Sizing Calculation YES NO
Block interconnection diagram NO YES
Bill of Materials NO YES
 Installation, Operation & Maintenance manual NO YES
Catalogue of brought out items NO YES
List of spares YES NO

Specification Sheet duly completed of all items YES NO

Technical Particulars duly filled in of all items YES NO
Load List NO YES
Power Layout NO YES
Single Line Diagram YES NO
GA Drawing of motor & VFD NO YES
GA Drawing of LCS/ Local control Panel & DB YES NO
Cable schedule YES NO
Cable Sizing Calculation YES NO
Block interconnection diagram NO YES
Bill of Materials NO YES
Installation, Operation & Maintenance manual NO YES
Catalogue of brought out items NO YES
List of spares YES NO

Specification Sheet duly completed of all items YES NO

Technical Particulars duly filled in of all items YES NO
Load List NO YES
Power Layout NO YES
Rack Layout YES NO
Earthing & Lightning Protection Layout YES NO
Single Line Diagram YES NO
GA Drawing of motor NO YES
GA Drawing of LCS/ Local control Panel & DB NO YES
Cable schedule YES NO
Cable Sizing Calculation YES NO
Block interconnection diagram NO YES
Bill of Materials NO YES
Installation, Operation & Maintenance manual NO YES
Catalogue of brought out items NO YES
List of spares YES NO

NO YES

NO YES

NO YES
NO YES
Specification Sheet duly completed of all items YES NO
 Technical Particulars duly filled in of all items YES NO
Load List NO YES
Power Layout NO YES
Single Line Diagram YES NO
GA Drawing of motor & VFD NO YES
GA Drawing of LCS/ Local control Panel & Distribution Board/MCC YES NO
Cable schedule YES NO
Cable Sizing Calculation YES NO
Block interconnection diagram NO YES
Bill of Materials NO YES
Installation, Operation & Maintenance manual NO YES
Catalogue of brought out items NO YES
List of spares YES NO
Received
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO

NO

NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO

NO

NO
NO
NO
NO

NO

NO
NO
NO
NO
NO
NO
NO
NO