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Journal of Antimicrobial Chemotherapy (2003) 51, 585–591

DOI: 10.1093/jac/dkg105
Advance Access publication 28 January 2003

Antibacterial poly(D,L-lactic acid) coating of medical implants using a


biodegradable drug delivery technology

Hans Gollwitzer1,2*, Karim Ibrahim1, Henriette Meyer1, Wolfram Mittelmeier2, Raymonde Busch3
and Axel Stemberger1

1Institut
für Experimentelle Onkologie und Therapieforschung; 2Klinik und Poliklinik für Orthopädie und
Sportorthopädie; 3Institut für Medizinische Statistik und Epidemiologie, der Technischen Universität München,
Ismaninger Strasse 22, 81675 Munich, Germany

Received 4 September 2002; returned 16 October 2002; revised 26 November 2002; accepted 26 November 2002

Objectives: Biomaterial-associated bacterial infections present common and challenging com-


plications with medical implants. The purpose of this study was to determine the antibacterial
properties of a low molecular weight biodegradable poly(D,L-lactic acid) coating with integrated
antibiotics gentamicin and teicoplanin.
Methods: Coating of Kirschner-wires was carried out by a solvent casting technique under
aseptic conditions with and without incorporated antibiotics. Release kinetics of gentamicin and
teicoplanin were studied in phosphate-buffered saline. Initial bacterial adhesion of Staphylo-
coccus epidermidis on coated and bare implants was determined by radiolabelling and counts
of detached viable organisms.
Results: The incorporated antibiotics showed a continuous release over a period of at least 96 h
with an initial peak of release in the first 6 h. Attachment of non-viable microorganisms, detected
by radiolabelled bacteria, was increased significantly by the polymer coatings (P < 0.05). In
contrast, the number of viable bacteria was reduced by the pure polymer (P < 0.01) and further by
the polymer–antibiotic combinations (P < 0.05).
Conclusions: Poly(D,L-lactic acid) coating of implants could offer new perspectives in preventing
biomaterial-associated infections. Combinations with other drugs to formulate custom-tailored
implant surfaces are feasible.

Keywords: polylactide, PDLLA, drug release, Staphylococcus, biomaterial

Introduction stay, increased morbidity and mortality, and serious economic


sequelae being common consequences.5
Since the first applications of biomaterials in medicine, It is possible that the risk of infection can be reduced by an
infections and deficient tissue-integration represent the most antiseptic surface coating for medical implants. The purpose
important complications, which still limit the unrestricted use of this study was therefore to determine the anti-infective
of biomaterials in humans. Implant-associated infections properties of a new biodegradable coating for medical
account for nearly 50% of the estimated 2 million nosocomial implants with regard to Staphylococcus epidermidis, one of the
infections in the United States per year,1 and infection rates up most important pathogens in biomaterial-associated infec-
to 100% are reported for certain implants, like external fix- tions.6,7 This coating is based on a polymer of low molecular
ation pins.2–4 Treatment of these infections is associated with weight poly(D,L-lactic acid) (PDLLA) and can be combined
high complication rates and places an enormous burden on with drugs like antibiotics or growth factors to establish a
both the patient and healthcare providers; prolonged hospital locally acting drug-delivery system.
..................................................................................................................................................................................................................................................................

*Corresponding author. Tel/Fax: +49-89-4140-7242; E-mail: h.gollwitzer@lrz.tu-muenchen.de


...................................................................................................................................................................................................................................................................

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© 2003 The British Society for Antimicrobial Chemotherapy
H. Gollwitzer et al.

Materials and methods tube assay previously described by Christensen et al.8 Stock
cultures of the isolate were lyophilized or stored at –70°C.
The polymer coating
Preparation of bacteria
The commercially available Resomer R203 is a polymer of
PDLLA with a molecular weight of 29 000 Da and was pur- S. epidermidis (SE 183) was cultured to late logarithmic
chased from Boehringer Ingelheim (Ingelheim, Germany). growth phase on blood agar plates at 37°C for 18 h before test-
The polymer is a racemic mixture of the D- and L-enantiomers ing. Bacterial cells were then resuspended in normal saline
of lactic acid and serves as a biodegradable coating for med- and adjusted to 5 × 107 cfu/mL by visual comparison with a
ical implants. 0.5 McFarland standard. This suspension was diluted with
Implants were coated with PDLLA by a solvent casting normal saline to an inoculum of 2.5 × 105 cfu/mL.
technique. In brief, the drug-carrier was dissolved in ethyl-
Antibiotic release
acetate (Sigma–Aldrich AG, Deisenhofen, Germany) at a
concentration of 133.3 mg/mL. The coating solution was main- Drug release from antibiotic- and polymer-coated K-wires
tained on dry ice to prevent evaporation of the organic solvent (n = 4; size 1.5, length 150 mm; stainless steel) was studied in
and a subsequent increase in the polymer concentration. 10 mL of phosphate-buffered saline (PBS) at 37°C (pH 7.4).
To create a local drug delivery system, 5% (w/w) of the Samples were coated with the PDLLA polymer (133.3 mg/mL
antibiotics gentamicin sulphate (COM Pharma, Hamburg, ethylacetate) including gentamicin or teicoplanin (5% w/w).
Germany) and/or teicoplanin (Aventis, Frankfurt, Germany) PDLLA-coated samples without antibiotics served as a con-
were added to the polymer solution. The implants were coated trol. To assess antibiotic stability during the test period, PBS
by two dip-coating procedures to achieve a dense and regular of the control groups was supplemented with the gentamicin
polymer coating. All coating steps were carried out under and teicoplanin. Aliquots of 500 µL were taken at the time
aseptic conditions in a laminar air-flow. points 10 min, 1, 6, 24 and 96 h from the PBS and assayed for
gentamicin and teicoplanin. Antibiotic concentrations were
determined by the fluorescence polarization immunoassays
Medical implants
TDx/TDxFLx Gentamicin assay (Abbott Laboratories, Abbott
Commercially available Kirschner-wires (K-wires) of stain- Park, IL, USA) and Innofluor Teicoplanin assay system
less steel (ISO 5832-1; Synthes GmbH & Co. KG, Umkirch, (Opus Diagnostics, Fort Lee, NJ, USA).
Germany) and titanium alloy (TiAl6V4, ISO 5832-11 and ISO
5832-3; Synthes GmbH & Co. KG) were studied. The wires
Total bacterial adhesion
were cut into lengths, cleaned and sterilized by autoclaving. The total amount of live and dead adhering bacteria was
The wires used for microbiological and antibiotic release studied in a radiolabelling experiment, as described by Chris-
studies and their abbreviations are shown in Table 1. tensen et al.9 S. epidermidis was grown in Mueller–Hinton
broth (Oxoid GmbH, Wesel, Germany) substituted with
Bacterial strains [3H]thymidine. After 24 h of incubation on a rotary shaker
(100 rpm), inoculum suspensions were prepared as described
A clinical isolate of a biofilm-forming strain of S. epidermidis earlier. Coated and bare K-wires of stainless steel and
(strain SE 183) was used for the in vitro studies. The test strain titanium alloy (n = 9; size 1.8, length 12 mm) were incubated
was susceptible to both gentamicin and teicoplanin (genta- with the radiolabelled bacterial cell suspension for 2 h at 37°C
micin MIC 2 mg/L, teicoplanin MIC 0.5 mg/L). Biofilm for- under static conditions. Individual wires were removed with
mation was demonstrated by qualitative assessment with the sterile forceps, washed three times with sterile normal saline

Table 1. Sample groups and surface coating of stainless steel (S) and titanium alloy (T) for the
in vitro tests

Surface coating Stainless steel Titanium alloy

Bare K-wires without coating (control group) S1 T1


K-wires coated with PDLLA S2 T2
K-wires coated with PDLLA and gentamicin (5.0% w/w) S3 T3
K-wires coated with PDLLA and teicoplanin (5.0% w/w) S4 T4
K-wires coated with PDLLA and gentamicin (1.7% w/w) S5 T5
and teicoplanin (3.3% w/w)

586
Antibacterial poly(D,L-lactic acid) coating

for 15 s and air-dried. After transfer to scintillation vials con- Calculations and statistical methods
taining scintillation fluid, counts per minute were measured in
a β-counter (1219 Rackbeta; LKB Wallac, Bromma, Sweden). Data from bacterial adherence studies were compared for
statistical significance using non-parametric methods and the
method of closed testing procedure,10 with P < 0.05 consid-
Adhesion of viable bacteria
ered significant (Kruskal–Wallis and Mann–Whitney tests).
Adhesion of viable bacteria was evaluated in a bacterial
adhesion assay. Coated and bare K-wires of stainless steel and
titanium alloy (n = 10; size 1.8, length 12 mm) were immersed Results
in 2 mL of the bacterial suspension (2.5 × 105 cfu/mL normal
saline) and incubated for 2 h at 37°C under static conditions.
Morphological analysis
After washing in normal saline, the K-wires were placed in After the dip-coating procedure, a stable and regular PDLLA
vials containing 2 mL of trypsin solution (1% w/w) and coating could be observed through SEM. Complete detach-
sonicated (Sonorex RK255H, 50 kHz; Bandelin Electronic, ment of adhering bacteria was observed after sonication.
Berlin, Germany) for 15 min to remove the adhering micro-
organisms. Serial dilutions of each trypsin solution were Antibiotic release
plated on blood agar plates for quantification of viable organ-
isms. Blood agar plates were incubated for 48 h at 37°C, and The concentrations of the released antibiotics gentamicin and
the cfu were counted visually. teicoplanin in the elution buffer are shown in Figure 1. A
Complete detachment of the adhering microorganisms by continuous drug release could be demonstrated for at least
sonication was verified through scanning electron micro- 96 h for both antibiotics. After an initial peak of release in the
scopy (SEM). first few hours, a slow and continuous drug release could be
observed for the rest of the testing interval. Gentamicin
Morphological analysis—SEM showed a pronounced initial peak of release in the first hour.
Teicoplanin release, in contrast, was delayed compared with
Representative K-wire specimens from the in vitro studies gentamicin, the initial peak of release lasted ∼6 h and the
were prepared for SEM as follows. Specimens were fixed remaining teicoplanin was released to the PBS with kinetics
in an aqueous solution of 1% (v/v) glutaraldehyde (Serva, similar to that of gentamicin. Both gentamicin and teicoplanin
Heidelberg, Germany) in a buffer of sodium phosphate showed a marked variation of initial release between indi-
(dibasic) monohydrate (Merck KGaA, Darmstadt, Germany) vidual wires (between 3.87 and 10.58 mg/L for gentamicin
and sodium hydroxide (Merck KGaA) for a minimum of 16 h. and between 2.71 and 15.11 mg/L for teicoplanin after 6 h).
The buffer contained 18.8 g/L sodium phosphate (dibasic) Antibiotic concentrations of the control groups remained
monohydrate and 4.3 g/L sodium hydroxide. Dehydration constant throughout the entire study interval and gentamicin
was carried out in an ascending ethanol series (50–70–80–90– and teicoplanin were stable in PBS in control experiments for
100%) and samples were dried in a critical point dryer (CPD at least 96 h.
030; BAL-TEC AG, Balzers, Liechtenstein) with carbon di-
oxide. Once coated with gold palladium (Polaron Autocoating Total bacterial adhesion
Unit SEM 5200; Quorum Technologies, Newhaven, UK)
each specimen was examined through a low vacuum SEM The total biomass of bacteria adhering to the wires was
(JEOL 5900; JEOL Germany GmbH, Eching, Germany). measured using the radioactively labelled bacteria method. In

Figure 1. Elution profiles of gentamicin (left-hand panel) and teicoplanin (right-hand panel) into PBS from individual stainless steel K-wires with
PDLLA coatings containing either gentamicin or teicoplanin. In each panel the different lines show the release kinetics of the four samples tested.

587
H. Gollwitzer et al.

Figure 2. Total biomass (median and inter-quartile ranges) of S. epidermidis adhering to either stainless steel and PDLLA-coated K-wires (n = 9;
left-hand panel) or titanium alloy and PDLLA-coated K-wires (n = 9; right-hand panel), as assessed by the binding of radiolabelled bacteria.
*, extremes (cases with values more than 3 box lengths from the upper or lower edge of the box); H, outliers (cases with values between 1.5 and 3 box
lengths from the upper or lower edge of the box).

Figure 3. Median viable counts of S. epidermidis adhering to either stainless steel and PDLLA-coated K-wires (n = 10; groups S1–S5 according to
Table 1; left-hand panel) or titanium alloy and PDLLA-coated K-wires (n = 10; groups T1–T5 according to Table 1; right-hand panel). *, extremes
(cases with values more than 3 box lengths from the upper or lower edge of the box); H, outliers (cases with values between 1.5 and 3 box lengths from
the upper or lower edge of the box).

this method, the number of counts per minute is directly pro- With regard to the effect of antibiotic integration, genta-
portional to the number of implant-adhering microorganisms, micin showed a tendency (P = 0.05–0.1) to reduce bacterial
and independent of their viability (data not shown). The biomass after 2 h compared with pure PDLLA. Integration of
median counts and inter-quartile ranges (along with outliers) teicoplanin on the other hand significantly increased the
obtained for the different wires are shown in Figure 2. The biomass of S. epidermidis compared with implants coated
titanium alloy used showed a slightly lower biomass of S. epi- with pure PDLLA and the PDLLA/gentamicin combination
dermidis adhering to the wire than stainless steel alloys, (P < 0.05).
although the results are not significantly different (P > 0.05).
However, for both types of wire a marked increase in bacterial Adhesion of viable bacteria
adhesion can be observed for all PDLLA-coated samples The number of viable bacteria adhering to the stainless steel
compared with the bare specimens. For all of the titanium and titanium alloy implants was evaluated in a quantitative
alloy wires this increase was significant at the P < 0.05 level, adhesion assay. Results are expressed in colony forming units
whereas for the stainless steel wires the increases were per agar dilution plate (Figure 3), this measurement being a
statistically significant (P < 0.05) for all except the PDLLA/ direct indicator of the number of viable counts adhering to the
gentamicin-coated (S3) wire. implants.

588
Antibacterial poly(D,L-lactic acid) coating

The PDLLA-coated implants significantly reduced adhe- samples, being primarily the result of diffusion of incorpor-
sion of viable staphylococci compared with bare K-wires ated antibiotics from deeper levels of the coating.
made from either titanium or stainless steel alloy (P < 0.01). In this study, we observed significant differences between
Combination of PDLLA with either gentamicin or teico- the results of adhesion studies depending on whether total or
planin or both antibiotics on the implant together reduced viable bacteria were assessed. The coating increased the total
viable counts to almost undetectable levels (P < 0.05). amount of attached microorganisms but at the same time
Although there were no significant differences between significantly reduced the number of viable bacteria even with-
gentamicin and teicoplanin (P > 0.05), there was a slight out antibiotics, suggesting that the bare PDLLA coating has
tendency towards less bacterial growth with gentamicin- bactericidal action against adhering S. epidermidis SE 183.
containing coatings, and also between the titanium alloy and Since most of the bacterial adhesion studies only employ one
stainless steel (Figure 3). type of test, either counting the total number of attached
microorganisms24–26 or counting only viable bacteria,27–29
results from these studies may be misleading. Since genta-
micin and teicoplanin are integrated into the polymer as fine
Discussion particles, drugs located at the surface can be washed out to
Bacterial adhesion to biomaterials and the capability of many leave small irregularities in the polymer. As one of the most
microorganisms to form biofilms on foreign bodies are well- important features in primary bacterial adherence is the
established steps in the pathogenesis of implant-associated topography texture,30,31 this may promote the bacterial adhe-
infections.11–13 In a biofilm, bacteria are protected from the sion seen in this study. Apart from morphological features
of the polymer, physiochemical characteristics like surface
host immune defence11,14 and exhibit a marked but reversible
increase in antibiotic resistance.11,15,16 Even high local drug charge influence bacterial adhesion as well. In the present
concentrations beyond the MBC for planktonic microorganisms study, teicoplanin increased the total number of adhering micro-
organisms compared with gentamicin. Gallardo-Moreno et al.32
do not completely eradicate bacteria located in biofilms.15,17
and Wilcox et al.33,34 have previously described promotion of
As a result, prevention of bacterial colonization and bio-
bacterial adhesion to implant surfaces by subinhibitory concen-
film formation is an important consideration and may be sup-
trations of glycopeptide antibiotics.32–34 Our results would sug-
ported by the use of antiseptic surface coatings. In the present
gest that this effect may also occur at inhibitory concentrations
work, a new antibacterial surface coating using a biodegrad-
and highlight the importance of undertaking total as well as
able drug-delivery system was studied.
viable bacterial counts.
The chosen PDLLA coating enables the possibility of
PDLLA has excellent features with respect to implant coat-
covering medical implants with a biodegradable and biocom-
ing, with high mechanical stability,35 good osteoinductive
patible surface coating. This polymer is applied to implants by potential36 and excellent biocompatibility in vivo.36 The
a solvent casting technique that allows coating of alloys and material also shows good anti-thrombogenic characteris-
plastics with polished, irregular or porous surface materials.
tics.37 In this study we have been able to demonstrate that the
Breakdown of the polylactic acids is based on hydrolytic antibacterials gentamicin and teicoplanin can be incorporated
splitting of the polymer backbone over several months to into the polymer to give local drug-delivery systems that
oligomers, and release of lactic acid, which is metabolized in reduce bacterial adhesion in vitro. We conclude that a com-
the citric acid cycle of the organism.18–20 bination of the antibiotic–polymer coating with other drugs to
Incorporation of antibacterials into this coating to give a create a multifunctional and custom-tailored surface is there-
local drug-delivery system ensures high concentrations around fore possible and could offer new opportunities in the use of
the implant for long periods of time and the risks and side- established biomaterials.
effects for the host organism are minimized compared with
systemic drug application.21
In this study, elution fluids were not changed, and an elu- Acknowledgements
tion model that is broadly applied in the literature, especially
with antibiotic loaded bone cement, was used.22,23 Powdered We gratefully acknowledge the contributions of I. Kappstein
teicoplanin and gentamicin do not dissolve very well in the (Associate Professor of the Department of Hospital Epidemi-
volatile organic solvents used, and the final coating on the ology, University Hospital, Technical University Munich,
implants consisted of antibiotic particles in the polymer. This Germany) for inspiring discussions, constructive micro-
leads to an initial peak of release and high variability between biological advice and for reading the manuscript. We would
experiments, caused by fine drug particles located at, and also like to thank V. Vatou and M. Chihaja for their assistance
washed out of the polymer coating surface, a process that is in microbiological testing. Furthermore, we acknowledge the
not well-defined. On the other hand, after the initial peak, contributions of D. Hall of the 1st Medical Clinic of the Tech-
subsequent release is very predictable and comparable for all nical University Munich for assistance in preparing the manu-

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H. Gollwitzer et al.

script. This study was supported by a grant from the ‘Bavarian covering infected prostheses and effect on bacteria. Journal of
Research Cooperation for Biomaterials (FORBIOMAT)’. Infectious Diseases 170, 720–3.
The authors did not receive any payments or benefits from any 16. von Eiff, C., Heilmann, C. & Peters, G. (1999). New aspects in
other research fund, foundation, educational institution or the molecular basis of polymer-associated infections due to
other non-profit organization. No benefits in any form have staphylococci. European Journal of Clinical Microbiology and
Infectious Diseases 18, 843–6.
been received or will be received from a commercial party
related directly or indirectly to the subject of this article. 17. Dunne, W. M., Jr, Mason, E. O., Jr & Kaplan, S. L. (1993).
Diffusion of rifampin and vancomycin through a Staphylococcus
epidermidis biofilm. Antimicrobial Agents and Chemotherapy 37,
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