Вы находитесь на странице: 1из 24

L&T CASE EQUIPMENT PVT. LTD.

Pithampur (M.P.)

c
c
c

Industrial Training Report


Central Material Department
c
c
Submitted By: Submitted To:
c
Jyoti Chouhan, Mr. Sameer Sharma

cKuldeep Thakur Central Material Department

B.E. 2nd Year, L&T CASE EQUIPMENT


c PVT. LTD. Pithampur (M.P.)
Mechanical Engineering.
c Date: 3-06-2010
S.G.S.I.T.S. Indore (M.P.)
c

c
cc  c

CONTENTS
c Abstract«««««««««««««««««««««««....

c Introduction««««««««««««««««««««««..

c Organizational information««««««««««««««.......

yc Company overview««««««««««««««..
yc Overview of the plant«««««««««««««..

c The Training project«««««««««««««««««

yc Objective«««««««««««««««««««
yc Duration of the Project«««««««««««««
yc Project Scope«««««««««««««««««
yc Methodology«««««««««««««««««.
yc Data Collection««««««««««««««««.
yc Manufacturing Processes««««««««««««
yc Data Analysis and Interpretation««««««««...
yc Recommendations«««««««««««««««

c Conclusion«««««««««««««««««««««.

c Appendix««««««««««««««««««««««
c

c
  c

c c c 


 c  c   c  c c  c c c 
 c  c  c   c  c
 
 c c cc c c c
  cc c cc
c cc c
c c c c  cc cc 
 c cc cc   c c c
  c
 cc 
 c 
ccc cc cc c c 
cc 
 c cc
c  cc
cc  cc cc 
c

 
 c c c c c  c c c c c c  c c c   
c   c c
 
 c c
 c c c c c  c c    c cc c c c

cc 
 c c   cc c c cc cccc   c
 cc 
 c
 ccc  c c  c c cc  c cc c
c cc c cc  c ccc   c cc 
 c
 c
ccc
c  c ccc
c cc
 c
c  cc cc c c c cc
  c

cc  c   ccc ccc

 c c c
 c  cc
cc  cc cc  
c  c cc 
c c c c   c
c c
  c


c cc c c cc

c   cccc cc ccc
c   c cc 
c c c c c cc cc c c cc
 c 
  cc c cc 
c c  cc 
 c c
cc
 c cc
  cc cc c c  c c
c     c

c
„ 
 „c
c

 c  c  c c c ! c 
 c 
 c c c c c c  c "# c
$c % !& c' c# ()c
c*!+c
c c,-./0.1/,/c c2,./0.1/,/c

c 
 c c cc ccc cc c c cc
c c 3
c c# $#c cc$  
 c  c c c c  cc
c c 

 c c  c   
 c c c 
c 
c
c  c #  c
4  cc'  c$  c

(
cc c c c ccc! c( c cc c
 cc
c5 c! c c c4 c 6c cc c c cc cc
c c
 c
c cc
 c  cc ccc c c c
c c
c
c 
 cc ccc cc c  cc c c c
 cc 6cc
c c5 c c c c  c  c
c c cc
 c

c c 7c  c #  c 4 c *7 #4+c c  6c  c 


c  c 
c c
 
 c  c c  c   c c  c
 c c  c  c  c  c
 
 c c
 c cc 6c cc  c c
c! ccc c( c 
 c
c  c c  c  c 
c c   c c c    c c  c    c  c
 c c    c c  c
6c  c  c c c  c  c  c c
c
  cc cc
 c c c
 cc

c
 „ „ c„  „c
c

# c$c % !& c' c# (c cc cc$  


 c  c c c
# c c
 c *# +c 
c c  c  c c   c  c   
 c c


c %(c-8c  c  c c  c c c c   c c  c  c
  cc 9 c c  c# c c
cc4 c*!
+cc1938cc c
( c  c :c : 5# c c  c ;  c
 c 4 c c c  c
 c  c  c  c 9 c  c  c  c c c  c c

 c & c ! c c !c &c  c c $ c c !c (  c c # c c
 c
#cc

c# c<
c c  c c= c(   >c

*c  cc$  
 c 6 c*$+c
*c :c c*:(+c
*c  c$  
 cc$   c*$$+c
*c  cc
  c*4<+c
*c ! cc 
 c 
 c*! (+c
*c   c   cc c  c*  +c
*c Vcc4c 
  c*4V+cc

*c  c „cc

# c $c  % !& c ? ' c # ! (c*# $#+c  c  c c &  c ,--8c
c cc0/>0/c@ c'
cc# cc
 c#c*# +cc$ c&c: c
*$&:+c< c&'c c

cc c  
 cc c
c
c

c c#  c4  cc'  c$  c c c 
cc
c* c  +c
c!c  c& c! c$'cc cc$c3
c= c cc c
c # $#c  c c , c c  
 c c '  c $  c c c c A c #  c
4 c c  c c,,Bc

c
c

# c c
 c #c *# +c  c c   c  c
  
 c c 

c  c c  c c c
 c
  5 
c ccc 

c
 c c
 5 c 
c c c c  c c c
c
c  ccc c6 c c c
 c
c c

$ c &c : c *$&:+c < c &'c  c c &  c  c


%(c ,2c  c  c c c c 

c c

c   
 c c  

c c   
 c 
c
 c c  c   c c  c  >c
 

c
c$  
 c
ccVc
  c
c

cc
c

yc  „cc c  cc

# c$ c
c 

c c  c  cc
c c  c c!c
  c c c =c-//,c c c c

c  cc
c c  
 cc
c
c
c
c c#  c4  cc'  c$  c  c 
 c
 c
c   c  c c 
 A c   

c  c   c c c c

c c c3 c c c?$c
  c

c  c  c  c  c C/c   c c  c ,1///c c 


5
c c  c   c

cc c cc c c>c

*c 7c?   c
*c #  c< 5
c! c
*c $&$c4 c! c
*c   c$ ccc

c
c

cccccccccccccccccccc

cccccccccccccccccccccc‰ELDING ROBOTccccccccccccccccccccccccccccccPO‰ER COATING PAINTING

FACILITYc

LASER GAS-CUTTING MACHINESc

ccccccccccccccccccccccccccccccccccccccccccccccc

ASSEMBLY SHOP FOR ccccccccccccccccccccccccccccccccccccccccASSEMBLY SHOP FORcccccc


VIBRATORY COMPACTORccccccccccccccccccccccccccccccccccccccLOADER BACKHOEc

c
c 5 55 c
c
c#  ccc c c
cc
 c
c
c
c >c

*c (c:c<
cc
*c : 
c=c$  c   c
*c   cc
*c !
c!  cc
*c  c$   cc
*c % 
cVc( c

cc

cccccccccccccccc DIGITAL HEIGHT GUAGEccccccccccccccccccMETALLURGICAL MICROSCOPE

c 
c  c 

c   c  c c 3c   c 
 c  c

c c 
 c

SUPPORT & SERVICES>cc

# c$ c
c c#c c c c= cc cc
c   c
 c c c  c 
c  c $
  c  c  c c  c
  c c  c   c c  c
 c  c  c c c   
 c c c

c 
c  c  c  c  c  c c  
 c  c  c
 ccc 5  c
 c# $#c c 
 c c   c
c

c
c c c
  cc c c
c  c   cccc  c
  ccc

# c $ c  c 8///c c $ c 7 c :


c  c c  c  c
 c c  c   c
   c  c c  c C0//c  c  c c ( c c  c  c 5c

ccc?c c

DIAGNOSTIS TOOL-KIT

TRAINING HALL OF L&T CASE cccccccccccccccccPARTICIPANTS UNDERGOINGcccccc


TRAINING CENTREcccccccccccccccccccccccccccccccccccccHANDS-ON TRAININGc

SPARE PARTS

# $#cc
c

 c2c  c c'  c$  cc2c  c c
#  c4  >c

c
c

VIBRATORY COMPACTORS

NAME SPECIFICATION VIE‰


c c c 
c c

c 
c
c c

L&T 752 Double c c c


Drum Asphalt
 c cc
Compactor

 c !!!cc"c #c

c $ c


c c


c
c %c

L&T-CASE 1107 c !c c


Single Drum
 c cc
Soil Compactor

 c !!!c #c

& c '()c*
c

c c 
c c


c
c +"c

L&T-CASE 450 c !c, c


Double Drum
 c +ccc
Mini
Compactor 
 c ""ccc++c #c

c
LOADER BACKHOES
NAME SPECIFICATION VIE‰
c 
c +c c

c
c
c c c
L&T-CASE
580-3S - ,c #c - ,.cc/c!cc c

c 0
.cc+!1"c c

c -cc2 ,3c ,2
,
3c
c
3c04c

 3c56c c


& c 
3c- ,4 c2 3c6%"c1%cc * c( c

 3c(#
c2 3c0 c

c


c +c c

c

c c c
L&T-CASE
770 - ,c #c - ,.c%!c c

0
.cc c

c 1 c
*c76c
 83c ,2
,
3c
04c

 3c56c c


3c
& c -cc2 ,3c
c3c- ,4 c
2 3c * c c
 .c6%"c1%c3c(#
c
2 3c0 c

c


c 9+c c

c

c c c
L&T-CASE
851 - ,c #c - ,.c%!c c

0
.cc0c

c -cc2 ,3c ,2
,
3c
c
3c04c

 3c56c c


& c

3c- ,4 c2 3c6%"c1%cc * c( c

 3c(#
c2 3c
c c
*c

c
c „„ c  c
c

(
cc c ccc! c c c cc 
 c  c c
c
   c cc#  c4 c  c   c c c cc c
 c
cc
c c ccc c ccc cc c
 c c  c
  c   c  c c c   c  c c    c  c  c c
 c
 c c c c&
 c

yc  „cc
c 6c c c  6c  c  c 
c c  c c  c  
 c   c c
  c c 
 c cc c  c 
c c c 
cc 
 c c
 c  cc cc
$   cc >c
c
,+c :c# cc c& c5c4%1D1/,D1c
1+c E cc c& 5c4%1D1/,F-c
2+c 4
cc c*#+c c& 5c4%18D//CDc
C+c 4
cc c*#+c c& 5c4%18D//CFc
c
&= >c c   c c c c c#  c c c
c
c

yc
„cc c  cc
c c
 c cc
 c c c c,0c c(
c c c c cCc c
c  c c c c c
 c  c c   c 

c c
 
 c    c c  c Cc  c *,Fc 
+c c c  6c  c  c c 
c c
 c 
ccc c
c
ccc

c
yc   ccc
cc 6c c ccc  c   c c c c7 #4c*7c  c
#  c 4 +c c c   c  c 
c c   c  c c '  c $  c
 c  cc 6c c c  6c c  c c c 
c c c  c  c c
 
 c(  c cc   cccc
< c c  
 c  c    c   c   c 
c c c
  >c
yc
c cc 
c
yc ?c c c;ccEc
yc <  cc(  c   c
yc 
c?
 c
yc !

c!  c
yc c& c  c
yc c  
  c
c
c 
c 
 c  c c c c c
c c  c ccc c
cc
 cc

c  c 
c c c   c   c
c c
$ c: c:c cc c ccc   c cc  c
c 
c  c 
 c c 3  c c  
c   c c  c c
 
 c  cc
 cc
c c  cc  cc ccc c c  cc c c
cc

c  c c 
cc 
 c cc c  cc c
c
c

yc  
 cc
c 
cc 
 c  c cccCc c  c c   cc c 6c c c

 c  c  c &
 c  c  c  c  c ! c 'c c c ! c
 c c cc cc c c ccc
c  c cc  c
cc   c cc c c
 c ccc  c cc cc
 c
  c c c c c  c   c  cc c 
c   c  c  c c
 6c  c  
c c c c 
 c c   c c   c c c  c c 
c

c
 c 
c c  
 c   c c  c  c c 
c c  c c c c
  c 
c c
  c  c  c c c c c c  c  c
 c c c c c  c c ccc7 #4c c 
ccc  c
 c
cc  c c c   c
 ccc c cEc 
c  c ccc   c c
6c
 c c c 
c 
c c  c
c  c  
c  c  c c 4
 c c  c
   c c c 
cc

c  cc 
 c c   c    c
 c 
cc 
 c c   c c cccc c cc

c c c  c 3  c c
 
c c  c  c c    c c
  c c

c  c c 
c
cc  c c

c  c
cc c  cc cc c cc c
c   cc
c c
c 
c
c
c
yc
c „cccc
c c
cc 
 c cc   c c c Alloy steelc c c c
c c  c c  c c 
 c c c ,c c 0/Bc c c  c  c  c
c    c ' 
c  c  c  c c c c  c  c c c
   c cc >c

*c Carbon (C):c cc c cccc6 c c cc  c


c  ccc c c
ccc   cc  c
  c c
*c Manganese (Mn):c  
 c c  cc  cc c  c c
c  c c 
c  c c c c  c c  c c c c c
 c
*c Nickel (Ni):c cc ccc   c c ccc

 c c  c c  c c  
c  c  c c 
 c c  c 8Bc c
 
 c 
c 

 c c  c c  
c   c c   c
 c 3 cc  c

c
*c Chromium (Cr):c  c c  c c  c   c   c c 3 c   c c
 c    c  c c  c c c   c   c  c c
   c   c
*c Molybdenum (Mo):c  c c  c c  c  c  c  c  c  c c
  c c  c c  
c c 
c  c c   c   c
  c! 
c c
cc cc c c  c

*c NOTE: 1. ! 
c*/,0c5c/0/B+c c
cc 
Ec  c c 

c
  cc c cc c  c cc
ccc  c c c
 c  c c c  c  c   c
c  c c  c ! 
c  c  c
3Ec
c 
E ccccc ccc  c c

c  c
c cc c
*c 2.cc/11Bc$cc c c  c c   c   c/20Bc$c  c  c
  c   c

VARIATION IN YIELD STRENGTH OF THE ALLOY STEEL

DISCRIPTION OF MATERIAL USED

c
S No. PART No. COMPONENT MATERIAL COMPOSITION
NAME
Dc 4%1D1/,D1c :c# cc 1/!1cHc >,0D/c /,D5/1CB$,C/5,8/B!c

c 4%1D1/,F-c E cc 2-&$ ! C5c /205/C2B$c/D/5,/B&c


>2-2/5,-FFc /F/5,B$ c/,05/10B! c
c 4%18D//CDc c c /,D5/11B$c,,/5,C/!c
4%18D//CFc 4
cc c*#+c 1/!$ 05c >CC21c ,/5,2/Bc$ c
c
c
yc     „ c cccc
,c V c c c c cc c cccc cc
c c
c cc
c c c cc
 c
1c    c c  c   c c c  c  c

c c c c c
 c 
c c 
 c   cV c3>cc
V c :c  c c c
c    c
   c
c c
 c  c c

c  c c  c E c $ c !
c c
c c
   c

cc cc c
V c4
 c
c  cc
   c( c cc  c cc
 c
2c   c    c c  c   c   c   c  c  c  c c
   cc cV c3>c
c
For Pins (IS:3930-1966):c 
 c: c c c c c cc1050/c c:?$c
005F/c   5c c c c 4c =3c  c  c   c   c V c
c 
 c
c
 c c,FGc cc   c  cccc
c c cc c21Gc c c    ccccc c c c
c
For Bushes (IS:4432):c c $ c $ 
Ec  c  c
 c  c c c /85,1c  c
:?$c 005F/c  c  c  
Ec  c  c  c  c  c  
c    c c  c

c
c c 
 c
c
 c c /8Gc 4
 c c : c    c c c
  cc
c
NOTE:c,c<  c 
cc
c cc  c
ccccccccccc1c? cc
cc  c c
c
c
c

REASION BEHIND SELECTING THESE PROCESSES

Sno. Process Advantages


c c ,c 
 c   c c c  c
c
,c c
 c c
Induction Hardening 1c= cc c  ccc 
c
2c& c cc   c c c
Cc :c  c  c c  c c
   c
1c c ,c# c c c  c
1c% c ccc  c c
Case Carburizing 2c?cc   c
Cc:c c   c
0c ?  c  c  c   c c   c
 ccc
c

yc
c  „cc„    „cc

c
# $#c 
  c 
c C//c  c c 2//c 4
 c  c  c  c  c  
 c c
 c  c c  c c  c  
 c  c c 

 c  c
 c c
c c c  c c c  c !

 c  c 
c c c  c c
  c 

c    c c c c c
c c  c c  c c c
 c Ec
cc

c cc c cc
c
 c!c"##" c$c"%#&'c c
c
& c c
c  cIcC//c c c
 c cc c c ccIcC/c? .c
c c c 
 cIc,2//cc

RA‰ MATERIAL COST:


c c c c cIcC/J,2//cIc01///c? c

PROCESSING COST:
TIME CONSUMED
IN PROCESS PER PIECE TOTAL COST
S. No. PROCESS PER PIECE COST (PER
(in min.) (in Rs.) MONTH)
,c
c ,/c FFc 1FD/c
1c Vc 0c 10c ,///c
2c ( c 0c 0c 1///c
Cc $ c 0c ,0c F//c
c 
 c: c 5c ,1c* c+c 8///c
0c *,Fcc c+c
Fc 
c$ c 5c 8c* c+c F///c
TOTAL 1/1D/c? c

TOTAL PRODUCTION COST:

c
S. No.c TYPE OF COST AMOUNT (Rs.)
,c ?c! c 01///c
1c   c 1/1D/c
2c  c*,/B+c D11Dc
TOTAL D-C-Dc

FINAL COST PER PIECE:


$ c ccIc c
.c& c c c
D-C-D.C//cIc,--c? c cc
 c!c"##" c$c!(c c)c*$+c
& c c
c  cIc2//c c c
 c cc c c ccIcC/c? .c
c c c 
 cIc22/cc
RA‰ MATERIAL COST:
c c c c cIcC/J22/cIc,21//c? c
PROCESSING COST:
TIME CONSUMED PER PIECE TOTAL
IN PROCESS COST COST
S. No. PROCESS PER PIECE (in Rs.) (PER
(in min.) MONTH)
,c
c 0c 22c ,///c
1c V c 5c ,Dc* c+c 0,//c
2c < c ,/c ,c 2///c
Cc  c< c ,/c FFc 1///c
0c $ c 0c ,0c C0/c
c $ c$ 
Ec 5c ,1c* c+c ,0//cc
Fc */0cc c+c
TOTAL ,2/0/c? c

c
TOTAL PRODUCTION COST:

c
S. No.c TYPE OF COST AMOUNT (Rs.)
,c ?c! c ,21//c
1c   c ,2/0/c
2c  c*,/B+c 1F10c
TOTAL 188D0c

FINAL COST PER PIECE:


$ c ccIc c
.c& c c c
188D0.2//cIc-D? c cc

yc 
„ccc

c
,c c cc  c1/!$ 0c  c

cc4
 c  c  cc c  c

 
c   c c  c 
c c c 
 c c c 1/!$ ,c
,0&$ ,! ,1c ,0&1$ ,! ,0c ,F&$ 1! 1/c 
c c c c c
cc   c cc1/!$ 0c c
1c  c cc c2-&$ ! Cc cc
 
c  cccC/&1$ ,! 18c
0/$ ,c0/$ ,'12c
2c c

cc  cc   cc ccc c c c  c
 
 cc c   cc c  cV c3>cV c  c
 c  
 c c 4
 c c c c c ( c c 4 c   c  c  c
 cc
Cc c7cc cc c c cc   cc c 
 c c  c
  c
c c& c$  c c ccc cc
c c  c c
cc  cc
0c   c c  c c  c  c  c  c   c 
c c  c c    c c
 c cc

 c

 „c

c
c

c  
c  c  c c # c $c  % !& c ' c # (c  c c c  c
3 cc c c c c c cccc cccc ccc
3
c  c 
 c  c !c  c  c 3c  c # $#c  c  c c  c

 c c  c c c c  c


c c  c c c  c  c c
 cc
cc 6c c

ccccc c  6c c c c  c  c  c c  c 
 c  c  c  c
  ccc   cc cc 
 c c  c cc
c6 c cc
  
cc c 
c

c cc cc  cc c c   c cc3c ccc c


c  cc c
 cc cc  c c
Ec c c c c cc
 c c cc
c  c c  c 3 c  c c   c c c c  c c c c 6 c c c c

 c c c   c  c  6c  c c c c  c  5 c c  c c
 c
6c c c  c c c  c 
 c c  c c c 3c
c
 c cc c  c


„c

c
c

Reference Books:

,c ! ccKKKKKKKKKKKKK=;c


1c ! cKKKKKKKKKKKKK$  c
2c  
 ccc$  ccK@L c   c( c
c

Production Drawings provided by the company LTCEPL:


cc
0+c :c# cc c& c5c4%1D1/,D1c
F+c E cc c& 5c4%1D1/,F-c
D+c 4
cc c*#+c c& 5c4%18D//CDc
8+c 4
cc c*#+c c& 5c4%18D//CFc

‰ebsites:

,+c # $ c


1+c # 
  c
c
c
c
c
c
c
c
c
c
c
c
c
c
c


 „c c

c
c

ccccc c c cccc c ccc 6c c c c cc  c

c c(  c cc  cc c c c c  c  cc c
 c c
ccc cc

ccccccccccccccccccccccccccccccccccccccccc

ccccDATE: c

/25/F51/,/c