Instruction Manual: Ballast Water Management System

BALLAST WATER MANAGEMENT SYSTEM
INSTRUCTION MANUAL
Project : C8800-2/3/4/5/6/7/8
Doc. No. : PAD-IM-18 (Rev.4.2-6)
Doc. No. PAD‐IM‐18 (Rev.4.2‐6)
CONTENTS
1. OPERATION MODE ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 7
1.1. DESCRIPTION OF BALLASTING MODE ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 7
1.2. DESCRIPTION OF DE‐BALLASTING MODE ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 8
1.3. WARMING‐UP ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 8
1.4. DESCRIPTION OF BYPASS MODE ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 9

2. DESCRIPTION OF MAIN COMPONENTS ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 10
2.1. FILTER UNIT ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 11
2.2. UV UNIT ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 14
2.3. PURGE/PRESSURIZATION SYSTEM FOR EX‐PROOF TYPE SYSTEM IN HAZARDOUS AREA ∙∙∙∙∙∙∙∙∙ 17

3. OPERATION CONTROL∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 19
3.1. MONITORING AND CONTROL PANEL ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 19
3.2. UV POWER SUPPLY PANEL ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 20

4. DISPLAY INFORMATION ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 21
4.1. HOME SCREEN ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 21
4.2. WARMING‐UP ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 22
4.3. BALLAST MODE ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 23
4.4. DE‐BALLAST MODE ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 24
4.5. ALARM HISTORY ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 25
4.6. OPERATING LOG ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 26
4.7. OPERATING STATUS ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 27
4.8. SETTING ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 29
4.9. CHECK MODE OPERATING ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 31
4.10. VALVE CHECK PAGE ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 32
4.11. FILTER CLOGGING SOLUTION ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 33

Doc. No. PAD‐IM‐18 (Rev.4.2‐6) 1
5. HOW TO OPERATE BWMS? ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 34
5.1. PREPARATION BEFORE OPERATING ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 34
5.2. BALLASTING ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 35
5.2.1. PREPARATION BEFORE STARTING THE BALLASTING PROCESS ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 35
5.2.2. START PROCEDURE ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 36
5.2.3. STOP PROCEDURE ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 36
5.3. DE‐BALLASTING ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 37
5.3.1. PREPARATION BEFORE STARTING THE DE‐BALLASTING PROCESS ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 37
5.3.2. START PROCEDURE ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 38
5.3.3. STOP PROCEDURE ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 38
5.4. EDUCTOR (STRIPPING) MODE ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 39
5.4.1. PREPARATION BEFORE STARTING THE STRIPPING PROCESS ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 39
5.4.2. START PROCEDURE ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 40
5.4.3. STOP PROCEDURE ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 40
5.5. BY‐PASS MODE ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 41

6. ALARM & FAULTFINDING (TROUBLESHOOTING) ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 42
6.1. ALARM CONDITION ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 42
6.1.1. Filter alarm condition ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 42
6.1.2. UV alarm condition ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 43
6.1.3. The other alarm conditions ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 44
6.2. TRIP CONDITION ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 45
6.2.1. Filter trip condition ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 45
6.2.2. UV trip condition ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 46
6.2.3. The other trip conditions ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 47

7. SOFTWARE SETUP & DATA DOWNLOADING ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 48
7.1. SETUP FOR DOWNLOADING THE DATA ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 48
7.1.1. Data logging procedure ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 48

8. INSTALLATION ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 50
8.1. BWMS LOCATION ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 50
8.1.1. General ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 45
8.1.2. Location of BWMS not involving Hazardous Areas ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 45
8.1.3. Location of BWMS involving Hazardous Areas or with process creating a Hazard ∙∙∙∙∙∙∙∙∙∙∙∙ 45
8.2. GENERAL SAFETY ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 51
8.3. FILTER ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 53
8.3.1. Design Recommendations ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 53
8.3.2. Installation instructions ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 53
8.4. UV UNIT ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 55
8.4.1. Installation recommendations ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 55
8.4.2. UV lamp installation ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 57
8.4.3. Cleaning of the UV lamp ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 57
8.4.4. Quartz fitting and replacement. ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 57
8.5. ELECTRIC WIRING ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 58
8.6. FLOW METER INSTALLATION ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 59
8.7. SAMPLING VALVE ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 59

9. FUNCTION TEST ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 60
9.1. PURGE UNIT CHECK ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 60
9.1.1. Purging Check ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 60
9.1.2. Purging Complete Check ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 60
9.2. VALVE STATE OF EACH MODE ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 60
9.2.1. Warming up Mode ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 60
9.2.2. Ballasting Mode ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 61
9.2.3. De‐ballasting Mode ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 64
9.2.4. Stripping Mode ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 67

10. ALARM TEST ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 70
10.1. ALARM CHECK ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 70

11. SYSTEM TRIP TEST ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 73
11.1. BALLAST MODE ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 73
11.2. DE‐BALLAST MODE ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 73
12. SATETY INSTRUCTION ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 74
12.1. SAFETY OF SHIP & CREW ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 74
12.2. DISCHARGE OF FILTER SLUDGE ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 74
12.3. FILTER ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 74
12.3.1. General instruction ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 74
12.3.2. Installation ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 74
12.3.3. Operation, Control and Maintenance ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 75
12.3.4. Use of lifting equipment ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 75
12.4. UV UNIT ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 75
12.4.1. Grounding ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 75
12.4.2. Ultra violet light ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 75
12.4.3. High Voltages ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 75
12.4.4. High temperatures ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 76
12.4.5. Mercury ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 76
12.4.6. Optional Purge/Pressurization system for ex‐version only ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 76

13. MAINTENANCE ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 77
13.1. FILTER ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 77
13.1.1. Inspection ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 77
13.1.2. Weekly maintenance ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 77
13.1.3. Dismantling and Assembling the Filter Components ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 77
13.1.4. Fine Screen ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 77
13.1.5. Suction scanner∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 81
13.2. UV UNIT ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 82
13.2.1. Cleaning the Quartz Sleeves ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 82
13.2.2. Chemical Cleaning Method: ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 82
13.2.3. Cleaning the UV Sensor and Quartz Window ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 82
13.2.4. Replacing lamps and quartz sleeves ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 83
13.2.5. Maintenance of the automatic cleaning mechanism ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 87
13.2.6. Air fan of the Control Panel ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 90
13.2.7. Earth Leakage Circuit Breaker Check ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 90

APPLICATION NO.1. ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 94
APPLICATION NO.2. ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 98
APPENDIX 1. ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 107

CONTACT ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 113

UNDERSTANDING THE GloEn-PatrolTM SYSTEM

The PANASIA Co. ballast water treatment system is based on a treatment technology: Filter
followed by the UV disinfection. GloEn-Patrol™ Ballast Water Management System consists of the
following main components:
1. Filtration unit: for removal larger or equal organisms and particles (≥50 m);
2. UV unit: disinfection treatment to destroy DNA of the organisms and pathogens (< 50 m);
3. Monitoring & Control Panel (called “control panel” hereinafter).
Primary treatment is performed at intake and once again at discharge. The treatment on intake
ensures that only a minimal number of viable organisms enter into the vessel and reduces sediment
build-up in the ballast water tanks. The ballast water is treated at discharge again to minimize the
amount of the viable organisms.
In case of de-ballasting, water passes through the UV unit bypassing the Filter and discharged
overboard. Filter, on the other hand, leaves no unwanted residuals on the ship board, so as not to
produce or discharge any back-flushing water. Therefore, there is no risk of contamination to the
local water.
Filter removes any particles or organisms greater than or equal to 50 microns in size and it installs on
the discharge side of the ballast water pumps, which is fully automatic in terms of cleaning without
affection of the filtration process. Moreover, Filter significantly reduces the sediment load of the
ballast water and also removes some of the microorganisms. And back-flushing water is returned to
the local water or ocean directly at the ballasting side.
UV unit employs high-intensity, medium-pressure ultra violet (MPUV) lamps which destroy living
microorganisms present in the sea water. The UV chamber contains ultraviolet emitting arc-tubes.
The arc-tube is mounted in a quartz sleeve and fitted within the chamber allowing the sea water to
pass the sleeve on all sides thereby, increase treatment efficacy.
UV unit provides a maximum UV dose at the peak flow in the filtered effluent. The reactor and
dosage is designed for the UV disinfection system under the condition of normal operating.
The control panel is one of the main units in the system. It controls each part and can perform real-
time monitoring while managing the operating conditions of each process of the units and the data
recording each process. The control system based Programmable Logic Controller which configured
to activate and deactivate lamps via ballast to maintain sufficient UV dose while conserving power.
Process controlling and monitoring is made through a PLC and a touch-screen.
UV power supply panel takes charge to operate and supply high voltage power for the medium
pressure lamps inside the UV chamber. It controls and detects functions of UV lamps to maintain the
required UV dosage. Also, it enables the UV lamp is being powered in a safe manner with the
backup of monitoring and safety functions.
Figure 1.1 BWMS block diagram
1. OPERATION MODE
GloEn-PatrolTM ballast water treatment system has 4 (four) mode:

1. Ballast Mode
2. De-ballast Mode
3. Bypass Mode
4. Eductor (Stripping) Mode
1.1. Description of ballasting mode

During ballasting, pumped from the sea chest water passes through the Filter being pre-treating then
it passes through the UV to get second treatment (primary). Meanwhile, suction and overboard
valves are closed. Treated ballast water flows to the ship’s ballast tanks. If the pressure difference
inside the Filter will reach the over limit then the back-flushing valve flushes the water from the
Filter through the suction scanner and returned overboard at the ballasting side.
Figure 1.2 Flow in the “BALLASTING MODE” operation.
1.2. Description of de-ballasting mode

During de-ballasting, pumped from the ballast tank water passes through the UV and receives a
second dosage, meanwhile, inlet and outlet valves are closed and it bypasses the Filter. Then, ballast
water flows through the suction valve before being discharged overboard.
Figure 1.3 Flow in the “DE-BALLASTING MODE” operation.
1.3. Warming-Up
In order to consistently use system, it’s necessary to apply the warming up process. UV lamps
require sufficient time to reach full power (approx. 5 minutes) and it is called Warming Up mode
before to use Ballasting or De-Ballasting operation. When Warming-Up is activated UV lamps
automatically prepares the system for Ballasting or De-Ballasting. Pumped from the sea chest ballast
water passes through the Filter and UV unit as is the case with Ballasting mode but instead of ballast
tank it discharges overboard as shown on Figure 1.4.
Figure 1.4 Flow in “WARMING-UP”.
1.4. Description of Bypass mode

Bypass mode (discharge) can be performed if any technical issue occurs such as ship damage or
malfunction of BWTS. All reasonable precautions will be taken before damage occurs for the
purpose of preventing and after to minimize the discharge of Ballast Water and Sediments. Officer in
charge (operator) will be instructed carefully to use and maintain the BWTS in order to not to cause
damage. The discharge of Ballast Water and Sediments also can be allowed for the purpose of
ensuring the safety of a ship and crew members in emergence situation or in irresistible natural
disasters or saving life at sea.
In By-pass mode, discharging of Ballast Water and Sediments from a ship to overboard at the same
location where of ballasting water originated thereby providing that no mixing with unmanaged
sediments from other areas has occurred. In case of mixing that the Ballast Water and Sediments has
taken from other areas will be followed in accordance in Convention.
If any trip in Bypass mode occurs then the system activates sounds (buzzer) to intent the operator
manage the process from the control panel. All occasions while Bypass mode can be seen on the
screen (alarm history) and recorded in the system. IMO G8 Ch.4, 4.5 (4)
If the system is tripped due to a problem or an operator is switched from the selector switch
Check/Bypass to “Bypass” from control panel then valves will be arranged to “Bypass Mode” and an
operator can control outer valves according to his/her intention. Any changes in the valve status are
always recorded in the system. If “Bypass” position has been changed by trip stop then sea chest,
overboard and all valves in the main line will be opened, but suction valve and ballasting valves
which connected to BWTS are closing automatically as shown in Figure 1.5. Bypass mode doesn’t
use BWMS, but runs ballast pump, in case of water movement such as tank to tank.
Figure 1.5 Flow in “BYPASS MODE” operation.
2. DESCRIPTION OF MAIN COMPONENTS

Manufacturing the filter units is based on capacity 250 m3/hr which is scaled up to now 6000 m3/hr
as shown in Table 1.1.
PANASIA Co. produces two types of UV units with same structure:
1. PU… - type is used in safety (free-hazard) area;
2. PU…-EX (explosion-proof) is approved and used for hazardous area where possibility
presence explosive substances. EX-PROOF type has purge control unit and relief vent to
avoid the explosive situation.
Table 1.1 Models of GloEn-PatrolTM system

Model of
NO. Capacity Model of Filter Unit Model of UV Unit
System
3
1 GloEn-P50 50 m /hr PF50 PU50
2 GloEn-P150 150 m3/hr PF250 PU250
3 GloEn-P250 250 m3/hr PF250 PU250
4 GloEn-P350 350 m3/hr PF500 PU250
3
5 GloEn-P500 500 m /hr PF500 PU500
6 GloEn-P700 700 m3/hr PF750 PU500
3
7 GloEn-P750 750 m /hr PF750 PU1000 or PU250+PU500
3
8 GloEn-P800 800 m /hr PF900 or 2xPF500 PU1000 or PU250+PU500
9 GloEn-P900 900 m3/hr PF900 or 2xPF500 PU1000 or PU250+PU500
3
10 GloEn-P1000 1,000 m /hr PF1200 or 2xPF500 PU1000 or 2xPU500
11 GloEn-P1200 1,200 m3/hr PF1200 or 2xPF750 PU1250 or 2xPU500
PU1500 or
12 GloEn-P1500 1,500 m3/hr PF1500 or 2xPF750
2xPU250+2xPU500
13 GloEn-P2000 2,000 m3/hr PF2000 or 3xPF750 2xPU1000 or 4xPU500
16 GloEn-P3500 3,500 m3/hr 2xPF2000 or 5xPF750 3xPU1250 or 6xPU500
Table 1.2 Filter models.

Model of Filter only Capacity
GloEn-PF250 250 m3/hr
Filter GloEn-PF1200 1200 m3/hr
Doc. No. PAD‐IM‐18 (Rev.4.2‐6) 10
Table 1.3 UV Unit Models

Model of UV Unit only
Capacity
Standard type Explosion proof type
150 m3/hr
GloEn-PU 250 GloEn-PU 250- Ex 250 m3/hr
350 m3/hr
500 m3/hr
UV unit GloEn-PU 500 GloEn-PU 500- Ex
700 m3/hr
GloEn-PU 1000 GloEn-PU 1000- Ex 1,000 m3/hr
NOTE: * - ATEX version: II 2 G Ex px IIC T4 (20C ≤ Ta ≤ 50C)
The GloEn-Patrol™ Ballast System consists of three parts. It is composed of a Filter, UV unit and
control panel which are described as follows.
2.1. FILTER UNIT
Filter unit is installed on the discharge side of the ballast water pumps and it’s fully automatic in
terms of cleaning without affecting the filtration process. Primary treatment must be performed when
the ship is ballasting. At ballasting, sediments and larger organisms that are removed can be returned
to the ballasting port. At de-ballasting, the Filter is by-passing and will not be generate sludge. When
it used for onboard ballast water treatment, the Filter must have automatic back-flushing capability to
meet the requirements of unattended automatic operation. Filtration to 50 microns should be
sufficient in pre-treatment process to allow for effective main treatment with medium pressure UV
light technologies. The Filter unit is a sophisticated yet easy-to-operate automatic filter system, with
a self-cleaning mechanism driven by an electric motor. Filter is designed to work with various types
of screens and degrees of filtration and it’s available in inlet/outlet diameters (Figure 2.1). The Filter
consists of a filter element, sensor and back-flushing parts as given below:
(1) Filter element.

- The Filter element is installed in the chamber. There are two parts: screen & its frame. Mesh
is 50m made from special material.
- PF 250/500/750 have one filter element and PF 900/1200/1500/2000/2500/3000 have several
filter elements in one chamber.
-
(2) Sensor part.
- Pressure sensors: two sensors measure an inlet and outlet pressure the Filter.
 PF250/500/750: A sensor is installed at inlet and outlet respectively.
 PF900~2000: A sensor is installed at inlet and outlet respectively. Additional 2EA
sensors are installed at upper side.
 PF2500~3000: A sensor is installed at inlet and outlet respectively. Additional 3EA
sensors are installed at upper side.
- Limit switches: switches are installed at two points of the threaded shafts (suction scanner),
in the left side and right side.
Doc. No. PAD‐IM‐18 (Rev.4.2‐6) 11
(3) Back-flushing part:

- There are several suction scanners inside the filter element. They move linearly and rotate
inside the element. The limited suction scanner is moving inside the screen area and cleaning
the screen by sucking jammed organisms. The threaded shaft is moved by the drive unit.
When the suction scanner is started, the exhaust valve opens and flushing will start
automatically. Construction of the Filter is shown in the Figure 2.2.
DRIVE UNIT
LIMIT SWITCH
BACKFLUSHING VALVE
LIFTING POINT
FLUSH
PRESSURE
TRANSMITTER
SCREEN
SUCTION SCANNER
DRAIN VALVE
Figure 2.1 Construction of the Filter
Doc. No. PAD‐IM‐18 (Rev.4.2‐6) 12
BACKFLUSHING MOTOR
LIMITS SWITCH
DRAIN VALVE PRESSURE TRANSMITTER
MAINTENECE HOLES
JUNCTION BOX
BACKFLUSHING VALVE
Figure 2.2 Construction of the Filter

Advanced features:
 A large filter area, reliable operating mechanism and simple construction make the filter the
ideal solution for filtration of poor quality water to very fine filtration degrees;
 A minimal system requirement is need for flow and pressure to complete the self-cleaning
operation;
 A minimal quantity of flush water allows operating in continuous flush mode without losing
much water and interrupting the water supply downstream.
Table 2.1 General specifications.

250 / 500 / 750 / 900 / 1,200 / 1,500
Flow rate
2,000 / 2,500 / 3,000 m3/h,
Working pressure (max) 10 bar
Working temperature (max) 55C
Table 2.2 Control and electricity (control voltage 220VAC)

Electric motor 1/3 HP, 60 Hz, 30 Gear output R.P.M.
Rated operation voltage 3 Phase, 380V/440V, 60 Hz
Current consumption 0.8 Amps, with 3 Phase 380V/440V
Table 2.3 Construction materials.

Screens SUS316L, HASTELLOY
Cleaning Mechanism Stainless Steel 316L and plastics
Seals NBR
Doc. No. PAD‐IM‐18 (Rev.4.2‐6) 13
2.2. UV UNIT
The system uses high intensity UV light to destroy living organisms present in the sea water being
treated. It has been well established that exposure to high intensity UV light destroys bacteria,
viruses, molds, yeasts and other organisms (Figure 2.3).
UV lamps oriented perpendicular to the fluid flow. The compact design has the smallest footprint of
any UV unit and can treat gravity fed operations with a very little drop in available pressure. These
systems are ideally suited for ballast water treating process, or any situation where space is critical or
flows are high. The treatment is achieved by passing sea water through a stainless steel chamber
containing one or more UV emitting arc-tubes. The arc-tube is mounted in a quartz sleeve and fitted
within the chamber, allowing the sea water to flow the sleeve on all sides thereby clean effectively. A
sealed UV monitor fitted to the chamber, detects the intensity of UV light being emitted from the UV
lamp. The low UV alarm will operate when the UV level detected by the monitor falls below the
“low UV intensity” set point. A temperature sensor fitted to the side of the chamber will shut-down
the unit in the event of its over-heating under low or no flow condition.
Perpendicular oriented UV lamps to the fluid flow are well designed to reach the maximum to
destroy the organisms. This design has several unique advantages, including the ability to treat
effectively with a very poor transmission, or extremely high flow rates without bypass. As flow rates
increase, chamber size and lamp power output can be increased to the current maximum single
chamber capacity. For larger flows, multiple chambers are used in parallel, until the required degree
of disinfection is reached. Using of high intensity UV lamps allow treatment of large flow rates
without taking up valuable platform space. For the simplest UV system, only inlet and outlet
connections are required. All the necessary monitoring equipment is integral and the separate
power/control modules can be installed either remotely or in proximity to the UV treatment chamber.
Reliable disinfection requires that a constant UV dosage is applied to the water.
PANASIA’s specially developed electric ballast is designed to absorb fluctuations in the power
supply whilst maintaining constant power to the UV lamp(s). Fluctuations in power supply are
common in offshore plants, caused by the switching pumps on or off and other electrical equipment.
The main part of the UV unit is the treatment chamber made of durable, leak-free 316L stainless steel
with appropriate inlet and outlet fittings and surface finish. Inside the chamber UV lamps are
installed. The lamps are protected by a UV transparent quartz sleeve.
(1) Sensor Part:

- Absolute UV monitor;
- Temperature sensor for over-heating;
- Limit switch for wiper control.
(2) Lamp & Sleeves:

- Medium Pressure Mercury Lamp;
- Single or multiple lamp configurations;
- High-purity quartz for maximum transmission.
(3) Chamber:
- 316L stainless steel construction;
- Compact lamp configuration;
- Pressure Rating: 10 kg/cm2 continuous, 15 kg/cm2 test;
- JIS 10K flange connections.
(4) Some other System Features:

- Mechanical wiper systems for automatic quartz sleeve cleaning.
Doc. No. PAD‐IM‐18 (Rev.4.2‐6) 14
WIPER HOUSING
TEMPERATURE SWITCH
OUTLET
JUNCTION BOX
TEMPERATURE TRANSMITTER
Turn off power
and allow cool
b efore servicing.
UV INTENSITY SENSOR
INLET
CABLE GLAND
DRAIN VALVE
(DEW CONDENSATION)
LIMIT SWITCH
WIPER MOTOR
CABLE GLAND (MAIN)
Figure 2.3 Construction of UV unit.
Figure 2.4 Construction of UV unit.
Doc. No. PAD‐IM‐18 (Rev.4.2‐6) 15
Advanced features:
 Advanced, fail-safe, absolute UV monitors;
 Automatic quartz sleeve cleaning mechanisms to insure consistent, reliable disinfection even
when treating poor quality water;
 Heavy-duty, 316L stainless steel treatment chamber;
 High-intensity medium-pressure UV lamps;
 Broad-spectrum, medium-pressure UV output 185~254 nm and the entire germicidal range;
 Easy to install unit can be connected directly into existing piping system. Easy to maintain
power lamps and access design result in minimal, simple maintenance.
Table 2.4 Specifications of UV chamber

Material SS316L
Degree of protection IP54
Type of lamps MPUV(Medium-Pressure UV) lamp
Temperature Sensor PT100
UV sensor Fitted
Drain tap Fitted
Air relieve valve Fitted (Option)
Doc. No. PAD‐IM‐18 (Rev.4.2‐6) 16
2.2. PURGE/PRESSURIZATION SYSTEM for EX- type system in HAZARDOUS AREA
The Purge/Pressurization system is installed with UV unit (Model: PU250-EX) what is an enclosure
for explosion protection (EX P). This allows the UV unit and the equipment installs and operates in a
hazardous area. The Purge/Pressurization system operates from controlling and monitoring
compressed instrument air, through the protected enclosure so as to remove and prevent the
accumulation of flammable gas, vapors or dust.
Purge control unit + Relief Vent
Figure 2.5 Purge/Pressurization systems.
Table 2.5 Specifications of Purge/Pressurization system

Power requirement 20 to 30 VDC / 0.6A
Operating temperature 20C ~ 60C
Protected enclosure contact output × 2 8A @ 240VAC/24VDC
Auxiliary contact output × 2 2A @ 240VAC/24VDC
Protection class IP66
LED indication
Safe pressure BLUE - safe pressure is achieved
GREEN - power on
Enclosure power
RED - power off
Rapid exchange BLUE - when purging is running
System bypass YELLOW - when bypass is activated
RED (flicking) - any alarm
Alarm fault
RED (not flicking) - system fault
Doc. No. PAD‐IM‐18 (Rev.4.2‐6) 17
Table 2.6 Specifications of UV unit (Model: PU250-EX)

Pneumatic parameters
Pressure requirement 0.3 MPa ~ 0.7 MPa
Minimum purging flow rate 141 L/min
Minimum purging duration 10 minutes
Type of protective gas Air
Minimum over pressure 63 Pa
Maximum over pressure 999 Pa
Minimum flow rate (pressurization) 0.3 L/min
Maximum leakage rate 3.0 L/min
Low Pressure alarm 100 Pa
Enclosure volume 0.05 m3
Type of protection II 2 G Ex px IIC T4 20C ≤ Ta ≤ 50C
Water flow rate ~ 350 m3/hr
Type of lamp Medium pressure UV lamp
UV lamp: 480V, ~ 8A, 60Hz
Electrical rating Wiper Motor: 220V~ 0.36A 60Hz
Purge/Pressurization system: 24Vd.c. 0.6A
*Refer to special manual for detail information of Purge/Pressurization system.
Figure 2.6 Construction of UV unit (EX-PROF) type
Doc. No. PAD‐IM‐18 (Rev.4.2‐6) 18
3. OPERATION CONTROL
The control system PLC (Programmable Logic Controller) is based and configured to activate and
deactivate lamps via ballast to maintain sufficient UV dose while conserving power. The control and
monitoring is made through a PLC and a touch-screen. The electric ballasts are controlled by PLC
which controls each lamp with a maximum input power 3.5 kW.
The systems with three stage power levels can be operated automatically.
3.1. Monitoring and Control panel
The control panel takes charge of the operation and control of each unit. Also, it can perform real-
time monitoring while storing the operating conditions of each unit and the data detected by the main
sensor at the same time.
Table 3.1 Specifications of control panel.

Material Painted steel
Color (Standard) Munsell No. 7.5BG 7/2
Electric
Voltage AC 380V/440V, 3 Phase
Frequency 50/60 Hz
Control system Yes
SPECIFICATIONS:
 Source Power: 3 Phase 380/440V, 50/60 Hz
 Controller: SIEMENS PLC
 CPU: CPU 315-2 DP (Memory: 2MB)
 Power Supply: PS 307 5A
 DI: 16 × DC 24V
 DO: 16 × Rel. AC 120V/230V
 AI: 8 × 12 bit
COMMUNICATION:
 PLC ↔ GP: Profibus Communication
 PC ↔ GP: Ethernet Communication
Doc. No. PAD‐IM‐18 (Rev.4.2‐6) 19
Figure 3.1 Monitoring and control panel
3.2. UV Power supply panel
The major function of UV power supply panel is to operate the medium pressure lamps inside the
UV chamber. It controls the strength of the UV lamp with the capacitors mounted in the panel. Also
it detects whether the UV lamps are functioning properly or not. The temperature sensor is mounted
inside to monitor in order to give an alarm to an operator and shut down the system in case of
emergency. The UV power supply panel enables the UV lamp to be powered and controlled in a safe
manner with the backup of monitoring and safety functions. A power control option is available that
adjust the UV lamp power to maintain the required UV dosage.
Figure 3.2 UV power supply panel
Doc. No. PAD‐IM‐18 (Rev.4.2‐6) 20
4. DISPLAY INFORMATION
4.1. HOME screen
Figure 4.1 Home Screen

Figure 4.1 shows the initial Home Screen that operator can see when BWMS is on. Operator can
check parameter or operation status from this screen. This screen can show some critical information
as follows:
 Valve working status
 Filter inlet pressure
 Filter differential pressure
 UV lamp dosage
 UV unit inside temperature
 Flow rate
The color status of each unit on the screen:
1) Valve 4) UV unit
- Green ( ) : Opened - Green ( ) : Lamp On
- Red ( ) : Closed - Black ( ) : Lamp Off
- Yellow ( ) : Moving or Abnormal 5) Filter unit
2) Pump - Green ( ) : Back-flushing is working
- Green ( ) : Running - White ( ) : Back-flushing is not working
Doc. No. PAD‐IM‐18 (Rev.4.2‐6) 21
- White ( ) : Stop
3) Pipe line
- Green ( ) : Flow
- Brown( ) : No Flow
4.2. WARMING-UP
There is no separate mode for warming up process, valves will be arranged in order to sea water is to
be flowed through the ballasting line (Sea chest → Pump → Filter → UV → Overboard) when
operator presses “BALLAST MODE” or “DE-BALLAST MODE” button as shown in Figure 4.2.
This stage is activated (before ballasting or de-ballasting process) in order to ensure stable work and
approximately 5 minutes sufficient time takes to reach full power.
Figure 4.2 “Warming-Up”
Doc. No. PAD‐IM‐18 (Rev.4.2‐6) 22
4.3. BALLAST MODE
When “BALLAST MODE” button ( ) is pressed, valves will be arranged for ballasting water
to ballast tank. Sea water is to be flow from the sea chest through pipe line into ballast tank (Sea
chest → Pump → Filter → UV → Ballast Tank). Normal ballasting process is under way as you can
see in Figure 4.3. An operator can see visually on the screen ballasting process.
Figure 4.3 “Ballast Mode”
Doc. No. PAD‐IM‐18 (Rev.4.2‐6) 23
4.4. DE-BALLAST MODE
When “DE-BALLAST MODE” ( ) button is pressed, valves will be arranged for discharge
water overboard. Ballast water is to be flow from ballast tank through pipe line overboard (Ballast
Tank → Pump → UV → Overboard). Figure 4.4 shows de-ballasting process is under way.
Figure 4.4 “De-Ballast Mode”
Doc. No. PAD‐IM‐18 (Rev.4.2‐6) 24
4.5. ALARM HISTORY
When alarm occurs during the system operating, “ALARM HISTORY” button ( ) that located in
the right side of Home screen will start flicker, and, then button will show “ALARM HISTORY”
button ( ) is pressed.
The flickering (light/dark red) alarm button and sound will be stopped when ‘ACK’ button
( ) is pressed. When alarm button is released after it is acknowledged, white color is
indicated. If press the “ACK ALL” button ( ) all alarm will be stopped.
To scroll the list up and down to check the alarm history use the arrow keys “UP” ( ) and
“DOWN” ( ). If the button ( ) directing to right side is pressed cursor will move into the next
page, while previous page will be shown when button ( ) is pressed. “ALARM RESET” button
( ) will reset all system. “OPERAING LOG” button ( ) is to move the screen
into OPERATING LOG. Alarm records of the system can be on “ALARM HISTORY” screen in
Figure 4.5.
Figure 4.5 Alarm History screen
Doc. No. PAD‐IM‐18 (Rev.4.2‐6) 25
4.6. OPERATING LOG
All operation process of Filter, UV unit and valves is recording in the system’s memory with
information on status including date and time which indicated on the display will be saved in
memory for 24 months. When press the “OPERATING LOG” button ( ) located on the right
upper side of the screen all system operation procedure is appeared as can be seen in Figure 4.6.
To use the operating system, your system must be running, and you must be logged in by password.
When you log in to the operating system, and it’s allows you to set up or change value.
In order to maintain a permanent record of operator shifts, the system further requires that operator
enter the password in. This log used to contain running readings on the performance of the system by
year, month, day and time. See the following Operating Log sample for a better idea of how to check
out the Operating Log. To scroll the list up and down to check the description use the arrow keys
“UP” ( ) and “DOWN” ( ). To see the next page push the “RIGHT” ( ) directing to right
side and page will be shown, and previous page will be shown when “LEFT” ( ) button directing to
left is pressed. As shown in Figure 4.6.
Figure 4.6 “OPERATING LOG” screen
Doc. No. PAD‐IM‐18 (Rev.4.2‐6) 26
4.7. OPERATING STATUS
Whenever “SYSTEM STATUS” button ( ) is pressed, information on the screen will showed
status of processes. If operation is on the process, lamp will be orange, while gray color is shown that
means operation is off. In Figure1.18 can be seen the process information which operator can check
each operation status.
Figure 4.7 “OPERATING STATUS” screen
1) Auto print OFF ( ): Information can be printed out manually when “Manual
Print” button ( ) is pressed.
2) Auto print ON ( ): Following information can be printed out automatically every
2hours:
o UTC Time
o Latitude
o Longitude
o Flow rate
o Inlet pressure
o Different Pressure (DP)
Doc. No. PAD‐IM‐18 (Rev.4.2‐6) 27
FILTER UNIT (explanation of each parameter):

A. POWER ON: Filter unit is on.
B. MANUAL MODE FLUSHING: Back-flushing is manually operated.
C. DP MODE FLUSHING: Automatically initiate Back-flushing (by using Differential
Pressure) when it’s higher than set value.
D. TIMER MODE FLUSHING: Initiate Back-flushing in every set time.
E. MOTOR FORWARD OPERATING: Back-flushing motor rotates to forward.
F. MOTOR REVERSE OPERATING: Back-flushing motor rotates to reverse.
G. SOLENOID VALVE OPERATING: Back-flushing valve is opened.
UV UNIT (explanation of each parameter):

A. POWER ON: UV unit is on.
B. MANUAL MODE CLEANING: Wiper is operated manually.
C. INTENSITY MODE CLEANING: Automatically initiate wiper when intensity of UV is
lower than set value.
D. TIMER MODE CLEANING: Automatically activate wiper in every set time.
E. WIPER FORWARD OPERATING: Wiper motor rotates to forward.
F. WIPER REVERSE OPERATING: Wiper motor rotates to reverse.
G. UV LAMP ON: UV lamp is being activated.
H. WARMING-UP OPERATING: UV lamp is in the status of Warming-Up until its intensity
reaches to normal status. Normal ballasting and de-ballasting are available only when this
process is finished.
I. LAMP COOLING OPERATING: Approximately 3 minutes are required after turning off the
UV lamp. And it means that UV lamp is being cooled.
Doc. No. PAD‐IM‐18 (Rev.4.2‐6) 28
4.8. SETTING
Figure 4.8 Setting screen
In GloEn-Patrol™ system, setting control value for each parameter is required to use the system
safely. When “SETTING” button ( ) is pressed every screen combine to one then an operator may
able to enter a password for system security. The password to set up is “1111111”, in this screen.
Start-up and restart of the GloEn-Patrol™ system can be perform by any non-specialized crew
members. Password needs only for settings preset of the system such as emergence situation, trip
condition and etc. Moreover, the system is automatically restored and resumes operation after power
loss without entering any passwords.
The numbers indicated on display represent currently set value. Key pad will show up when
indicated value/number on display is touched, then operator can change its value by entering new
value and saving by pushing “ENT” ( ). The system will use the newly set value right after
operator presses “ENT” key ( ). If operator presses “CANCEL” key ( ), the entered value
will be canceled, using the previous set value.
Setting values, which can be entered, are predetermined for each item. Therefore, if operator enters a
value, not included in predetermined value and presses “ENT” key ( ) the value remains not
changed.
Doc. No. PAD‐IM‐18 (Rev.4.2‐6) 29
Buttons which operator can set “WIPER ACTIVATION MODE” for each UV unit are located in
bottom side of UV unit. And functions of all buttons are as below:
1) INTENSITY MODE ( ): When operator presses this button, the mode is converted
into INTENSITY MODE and cleaning is automatically initiated when the intensity of UV is
lower than set value.
2) TIMER MODE ( ): When operator presses this button, the mode is converted into
TIMER MODE and cleaning is initiated again after one operational cycle and when set time
is finished.
3) MANUAL MODE ( ): When operator presses this button cleaning is initiated one
time and then returns to its previous mode (INTENSITY MODE or TIMER MODE).
4) Button which operator can set Back-flushing activation mode for each Filter is located in
bottom side of UV unit and functions of all buttons are as below:
5) DP MODE ( ): Mode is converted into DP MODE when operator presses this
button. Back-flushing is automatically activated when DP is higher than set value.
6) TIMER MODE ( ): Mode is converted into TIMER MODE when operator presses
this button. Back-flushing is initiated one time upon pushing this button. And Back-flushing
is resumed automatically according to set time
7) MANUAL MODE ( ): Back-flushing is activated one time when operator presses
this button and after the activation, mode will be converted back to the previous mode (DP
MODE or TIMER MODE).
Doc. No. PAD‐IM‐18 (Rev.4.2‐6) 30
4.9. CHECK MODE OPERATING
Figure 4.9 CHECK MODE Screen
CHECK MODE is used for system maintenance & individual operation check.
This screen appears when changing the SELECT SWITCH on the control panel to ‘CHECK’.
PLC individual output can be controlled on this screen by touching ON/OFF icons ( /
). By touching the ON/OFF icons ( / ), movements for each item are
controlled so it can be checked whether each item(motors, lamps, etc.) is properly operated.
The check mode screen moves to VALVE CHECK PAGE when touching VALVE CHECK
button ( ) at the bottom of the check mode screen.
And the check mode screen moves to FILTER CLOGGING SOLUTION when touching
CLOGGING icon ( ) at the bottom of the check mode screen.
NOTE: Do not change the SELECT SWITCH to ‘CHECK’ during operating the system as
BALLAST/ DE-BALLAST MODE.
Doc. No. PAD‐IM‐18 (Rev.4.2‐6) 31
4.10. VALVE CHECK PAGE
Figure 4.10 VALVE CHECK PAGE
This VALVE CHECK PAGE appears when changing the SELECT SWITCH on the control
panel to ‘CHECK’ and touching VALVE CHECK button( ) at the bottom of the
check mode screen.
When touching OPEN button ( ) of some valve on this screen, the valve should be opened,
and when touching CLOSE button ( ), the valve should be closed.
If any valve doesn’t work, the valve system has a problem so it must be confirmed.
When the valve is opened, yellow ‘OPEND’ is indicated on STATUS and when valve is closed,
blue ‘CLOSED’ is indicated on STATUS.
Doc. No. PAD‐IM‐18 (Rev.4.2‐6) 32
4.11. FILTER CLOGGING SOLUTION
Figure 4.11 Filter Clogging Solution Page
When BWMS shuts down due to FILTER DP HIGH HIGH situation, the filter clogging problem
can be solved by using this method.
This FILTER CLOGGING SOLUTION page appears on the screen when changing the SELECT
SWITCH on the control panel to ‘CHECK’ and touching CLOOGING button( ) at the
bottom of the check mode screen.
The filter clogging problem is solved by carrying out this solution in numerical order as explained
on the screen.
After solving the filter clogging problem, touch the STOP button ( ) and change the SELECT
SWITCH to ‘NORMAL’.
Doc. No. PAD‐IM‐18 (Rev.4.2‐6) 33
5. HOW TO OPERATE PANASIA’s BWMS?

5.1. PREPARATION BEFORE OPERATING
1) Test a flushing cycle.

2) Check for leakage.
3) Check air supply pressure for back-flushing valve (7.0 kg/cm2).
4) With the system in operation, ensure that water passes through the chamber.
5) Check the water system for leaks.
6) Check that the water is flowing in the right direction.
7) If applicable, check the valves fit correctly.
8) Check the head pressure of ballast pump(s).
Doc. No. PAD‐IM‐18 (Rev.4.2‐6) 34
5.2. BALLASTING
5.2.1. Preparation before starting the ballasting process

Open valves located in line (Sea chest → Pump → Filter → UV Unit → Overboard) by VRC (Valve
Remote Control) system for warming-up.
Start Ballast pump.
Figure 5.1 “Ballast Mode” screen

Figure 5.1 shows that valve of Inlet (BA17/18), Intermediate (BA19/20), Outlet (BA21/22) in
BWMS which are automatically activated.
NOTE: If above step is not done appropriately, next procedure will not be proceed.
CAUTION: Number of valves can be different for each ship.

CAUTION: Check the head pressure of ballast pump(s) before operating.
Doc. No. PAD‐IM‐18 (Rev.4.2‐6) 35
5.2.2. START procedure

Press the “BALLAST MODE” button ( ) in HOME screen.
Touch the icon ( ) of UV unit when flow rate reaches to appropriate level.
Press the “START” button ( ) in pop-up window and UV unit will be activated.
Warming-up lamp installed on control panel will be till warming-up is completed.

(Approx. 5 minutes)
Warming-up lamp starts flicker when warming-up process is finished.
At the same time, Warming-up lamp will turned off after the ballasting valve is opened and closed
the overboard valve. Now, ballasting is starting to flow to relevant tank. If ballasting to other tank is
required, open valves to the relevant tank.
5.2.3. STOP procedure

A window pops-up on the screen when the UV unit icon ( ) is touched and press the “STOP”
button ( ) in the window to stop the process (as shown below).
UV cooling down process will be activated concurrently turned off the UV lamp then open the
overboard valve and closed ballasting valve from the VRC system.
During the UV cooling process all valves will be converted with Warming-Up and switched into
“BY-PASS MODE” when UV cooling process is completed.
Stop ballast pump from VRC system since color of “BY-PASS MODE” button is switching from
black to yellow ( → ) that means “BY-PASS MODE” has been completed.
 Draining the Filter and UV unit after operating

Water must be drained by opening Drain and Inlet valves of the Filter and UV unit after operating to
prevent the unit from elements corrosion inside of the units and to secure safety of the system.
NOTE: When BWMS operating is finished after two hours draining process starts automatically.
NOTICE: GloEn-PatrolTM BWTS requires for operators to undertake effective draining of the
BWTS by either confirming position of drain valves at individual equipment during the draining
stage, or by using the manual drain point(s) throughout the BWTS after a predetermined number of
ballasting operation, or after a set time interval.
Doc. No. PAD‐IM‐18 (Rev.4.2‐6) 36
5.3. DE-BALLASTING
5.3.1. Preparation before starting the de-ballasting process

Open valves located in line (Sea chest → Pump → FILTER → UV Unit → Overboard) by VRC
System for warming-up.
Start Ballast Pump.
Figure 5.2 “De-ballast Mode” screen
Figure 5.2 shows that De-ballast (BA21), Inlet (BA17/18), Intermediate (BA19/20), Outlet
(BA21/22) valves in BWMS are automatically activated.
NOTE: If above step is not done appropriately, all procedure will not be proceed.

Doc. No. PAD‐IM‐18 (Rev.4.2‐6) 37

Press the “DE-BALLAST MODE” button ( ) in HOME screen.
Touch the icon ( ) of UV unit when flow-rate reaches to appropriate level.
Press the “START” button ( ) in pop-up window and UV unit will be activated.
Warming-up lamp installed on control panel will be ON until warming-up is completed.

(Approx. 5 minutes)
At this moment, suction valve is opened and closing the Sea chest valve by VRC system.
When procedure described above is completed, de-ballast valve is opened automatically after
warming-up lamp is turned off, but inlet and intermediate valves will be closed while de-ballasting is
activated.
If de-ballasting to other tank is required, open valves to the relevant tank.

A window pops-up on the screen when the UV unit icon ( ) is touched, and press the “STOP”
UV cooling down process will be activated concurrently turned off the UV lamp then open the
seachest valve and closed suction valve from the VRC system.

de-ballasting operation, or after a set time interval.
Doc. No. PAD‐IM‐18 (Rev.4.2‐6) 38
5.4 EDUCTOR (STRIPPING) MODE
5.3.4. Preparation before starting the stripping process

Open valve located in line (Driving(G/S, Fire) Line → Eductor → UV unit → Overboard) from VRC
system for warming-up. Start driving water pump.
Figure 5.3 “Eductor Mode” screen
Figure 5.3 shows De-ballast (BA14), Outlet (BA15) valves in BWMS are automatically activated.
NOTE: If above step is not done appropriately all procedure will not be proceeded.

Doc. No. PAD‐IM‐18 (Rev.4.2‐6) 39
1) Press the “EDUCTOR MODE” button ( ) in HOME screen.

2) Touch the icon ( ) of UV unit when flow rate reaches to appropriate level.
3) Press the “START” button ( ) in pop-up window and UV unit will be activated.
Warming-up lamp installed on control panel will be ON until warming-up process is completed.
(Approx. 5 minutes)
At the same time, warming-up lamp will be turned off after Eductor Suction valve will open.
Now, stripping process is starting to flow to relevant tank.
If stripping to other tank is required, open the valves to the relevant tank.

A window pops-up on the screen when the UV unit icon ( ) is touched, and press the “STOP”
UV cooling down process will be activated concurrently turned off the UV lamp then then closed
educator suction valve from the VRC system.

stripping operation, or after a set time interval.
Doc. No. PAD‐IM‐18 (Rev.4.2‐6) 40
5.4. BY-PASS MODE
By-pass mode is designed to pass BWMS and to discharge overboard directly and it is activated in
the following circumstances:
 when a system trip occurs due to problem;
 when CHECK or BY-PASS MODE is switched which installed on control panel to “BY-
PASS”.
Sea chest and overboard valves are opened when bypass occurs due to error, while suction and
ballasting valves are closed. Moreover, when bypass occurs according to switch control, external
valve can be controlled by operator and valve status will be record in system. This mode can be used
only when ballast pump is activated without using BWMS and flow fluid between tank to tank.
Figure 5.4 “By-pass Mode” screen
Doc. No. PAD‐IM‐18 (Rev.4.2‐6) 41
6. ALARM & FAULTFINDING (Troubleshooting)

Alarm occurs when “ALARM STATUS” button’s color on the bottom of the screen flickers. An
operator can see the alarm page by touching the button color. The latest alarm is marked on the upper.
6.1. ALARM CONDITION
6.1.1. Filter alarm condition

The detailed description of alarm condition of Filter unit is referred in Table 6.1.
Table 6.1 Alarm condition of the Filter unit

MESSAGE CAUSE ACTION
- Check the motor state or flushing

- Differential pressure of the filter is
system
FILTER DP HIGH higher than 0.6 kg/ cm2 for longer than
- Check the operating state of solenoid
1 minute.
valve
- Check the pump & valve system

FILTER INLET - Filter inlet pressure value lower than
- Check 4-20mA input signal
LOW PRESSURE the set value(default : 1kg/cm2)
- Check the wiring state
- After back flushing, differential

FILTER pressure between inlet and outlet lasted
system
OPERATING TIME higher than set value (default :
- Check the operating state of solenoid
OVER 0.45~0.60kg/cm2) for longer than 10
valve
minutes.
- Check the final limit switches

FILTER FINAL - Backflushing motor disk was in - Check the motor and limit switch.
LIMIT S/W contacted with Final limit switch disk. - Check the cable damage
FILTER INLET
- Filter inlet pressure sensor output is out - Check the filter inlet pressure sensor
PRESSURE
of range. - Check the Cable
SENSOR FAIL
FILTER OUTLET
- Filter outlet pressure sensor output is - Check the filter outlet pressure sensor
PRESSURE out of range. - Check the Cable
SENSOR FAIL

system
- Forwarding and reversing of back
FILTER CYCLE - Check the limit switches
flushing motor were not completed
TIME OVER within fixed time(53sec.).
- Check the wiring state of motor,
flushing system and limit switches
- Check the cable damage
Doc. No. PAD‐IM‐18 (Rev.4.2‐6) 42
6.1.2. UV alarm condition
The detailed description of alarm condition is referred in Table 6.2.
Table 6.2 UV alarm condition
DISPLAY CAUSE ACTION
UV WIPER MOTOR - Check the motor state;

- Overloaded wiper cleaning motor
CB TRIP - Check the wiring state.
- Replace the lamps if necessary and

check the UV lamp operating time;
UV DOSAGE - UV Dose value was lower than - Clean or change the wiper;
LOW 250mJ/cm2 for 50sec. - Clean sleeve and sensor with alcohol
and try again;
- Check 4 ~ 20 mA input signal.
UV CHAMBER
- Inner water temperature of UV
INSIDE - Check 4 ~ 20 mA input signal;
chamber is higher than “set value -
TEMPERATURE - Check the wiring condition.
10C” (50C)
HIGH
- Check the Electric ballast;

- Clean the fan filter;
UV P.S. PANEL
- Inner temperature of power supply - Check the operating state of the cooling
TEMPERATURE
panel is higher than 60C fan;
HIGH (60)
- Check the operating state of the
thermostat sensor.
- Check the motor state or cleaning

system;
- Forwarding and reversing of wiper - Check the reed switches;
UV CYCLE TIME cleaning motor are not completed - Check the wiring state of motor,
OVER within fixed time (60 ~90seconds). cleaning system and reed switches;
- Motor was overrun mechanically - Check the cable damage;
- Operate cleaning system manually(by
hands) after remove the motor.
- In spite of wiper cleaning, UV dosage

UV OPERATING lasted lower than set value - Check the motor state or cleaning
TIME OVER (290 mJ/cm2) for longer than 20 system.
minutes.
Doc. No. PAD‐IM‐18 (Rev.4.2‐6) 43
6.1.3. The other alarm conditions
The detailed description of the alarm in other condition is referred in Table 6.3.
Table 6.3 Others alarm condition

- Check or repair pump, flow meter

- Flow-rate is higher than the 110%
and valve;
FLOW RATE HIGH of standard value (UV capacity) for
- Check 4 ~ 20 mA input signal;
longer than 50seconds.
- Check the wiring state.
- Flow-rate is lower than the 30% of

VERTICAL standard value (UV capacity) for - Check or repair pump, flow meter
FLOW RATE longer than 50seconds. and valve;
LOW - Flow rate is lower than the 50% of - Check 4 ~ 20 mA input signal;
HORIZONTAL standard value (UV capacity) for - Check the wiring state.
longer than 50seconds.
- Check flow meter;
FLOW METER FAIL - Flow meter output is out of range.
- Check the cable.
- SELECT SWITCH was selected to - Change the SELECT SWITCH to
SYSTEM CHECK
‘CHECK’. ‘NORMAL’.
- Operator should check or repair line

- A problem of communication cable disconnection and communication
VRC COMMUNICATION
or module occurred module;
FAIL
- VRC’s power was OFF. - Operator should check or repair
VRC system.
- Sea chest and Suction valve were - Operator should check open or
GRAVITY DEBALLAST opened simultaneously while pump close status of sea chest and suction
is not being activated. valve.
- Pump is activated while Ballast - Operator should check open or
BYPASS OPEND
and Suction Valve are opened in close status of ballast and suction
OPERATING
BWMS Bypass status. valve.
- Operator should check pump ON

status;
- Operator should check if valve
- Operator attempts to initiate lamp
UV LAMP converts properly according to
on while UV lamp ON is not
MIS-OPERATING operating mode;
available.
- Operator should check (by checking
alarm history) if alarm has been
activated due to UV unit.
- Check whether EHS’s valve is

EHS VCC POWER FAIL - EHS’s valve doesn’t work.
properly worked.
- Graphic Panel doesn’t work.
LOCAL/REMOTE GP - Check whether Graphic Panel is
- A problem of communication
RESPONSE turned on properly.
between Graphic Panel and PLC
TIME OUT - Check the cable state.
occurred.
Doc. No. PAD‐IM‐18 (Rev.4.2‐6) 44
- Check/repair line’s disconnection

and GPS module.
- Check the green LED lamp of Rx
GPS COMMUNICATION - A problem of communication cable
for the PLC Card.
FAIL or GPS module occurred.
(Flicker: Normality, On-state: Cable
wiring problem, Off-state: GPS
doesn’t send a signal)
- Check whether PLC is turned on
- PLC doesn’t work. properly.
PLC RESPONSE TIME OUT
- PLC CPU module is STOP status - Check the RUN/STOP status of
PLC CPU module.
NOTE: When BWMS control panel is OFF (when crew doesn’t use BWMS) alarm signal will be
sent to AMS. The BUZZER on the control panel doesn’t activate the alarm sound.
6.2. TRIP CONDITION
6.2.1. Filter trip condition

The detailed description of the trip is referred in Table 6.4.
Table 6.4 Filter Trip condition


- Differential pressure of the filter is
FILTER DP system;
higher than 1.2 kg/cm2 for longer than
HIGH HIGH - Check the operating state of solenoid
20 seconds.
valve.
- Return a switch after checking the
FILTER FLUSHING
- Overcurrent occurs in a circuit reason of repairing overcurrent;
MOTOR CB TRIP
Doc. No. PAD‐IM‐18 (Rev.4.2‐6) 45
6.2.2. UV trip condition
The detailed description of the trip of UV is referred in Table 6.5.
Table 6.5 UV Trip Condition

- Return a switch after checking the

UV CIRCUIT
- Overcurrent occurs in a circuit reason of repairing over current;
BREAKER TRIP
- Check the wiring state;
- Between electric ballast and ELCB, or
- Check the damage of sleeves or lamps
UV ELCB TRIP between electric ballast and UV lamps
connection line;
related linked line have a problem
- Check the water leak.
- Return the circuit breaker after check
the trip state; (If the sleeve was
damaged, ELCB works also.)
- Push the EUCR reset button after check
- Trouble in UV Lamp
UV LAMP TROUBLE the trip state; (If cable short occurs,
- Lamp connection lines have a problem
power CB works also.)
- If the lamp trouble only occurred,
check the lamp state.
- Replace the UV lamp if necessary.
- Replace the lamps if necessary, after
check the UV lamp’s operating time;
UV DOSAGE - UV dose value is lower than - Clean or change the wiper;
LOW LOW 230mJ/cm2 for 60 seconds. - Clean sleeve and sensor with alcohol
and try to operate the system;
- Check 4 ~ 20 mA input signal.
UV CHAMBER - Inner water temperature of the UV

- Check 4 ~ 20 mA input signal;
INSIDE TEMP. chamber is higher than set value
HIGH HIGH (60C)
UV CHAMBER
- Surface temperature of the UV - Check 4 ~ 20 mA input signal;
SURFACE TEMP.
Chamber is higher than 50C - Check the wiring state.
OVER (50)
- Check the electric ballast;

UV P.S. PANEL TEMP - Inner temperature of the power supply - Clean the fan filter;
HIGH HIGH(70) panel is higher than 70C - Check the operating state of the cooling
fan.
UV INTENSITY - UV Intensity sensor output is out of - Check the UV intensity sensor;

SENSOR FAIL range. - Check the cable.
UV CHAMBER TEMP. - UV temperature sensor output is out of - Check the temperature sensor;
SENSOR FAIL range. - Check the cable.
Doc. No. PAD‐IM‐18 (Rev.4.2‐6) 46
6.2.3. The other trip conditions
The detailed description on the trip in other condition is referred in Table 6.6.
Table 6.6 Others trip condition

EMERGENCY STOP - Emergency button was pushed - Release the emergency button.
- Main power is not supplied, circuit - Check power supply;

POWER FAILURE
breaker was damaged - Check circuit breaker.
- Flow rate is lower than the 10% of

VERTICAL standard value (UV capacity) for - Check or repair pump, flow meter
FLOW longer than 1 minute. and valve;
RATE LOW
- Flow rate is lower than the 30% of - Check 4 ~ 20 mA input signal;
LOW
HORIZONTAL standard value (UV capacity) for - Check the wiring state.
longer than 1 minute.
- Check or repair pump, flow meter

- Flow rate is higher than the 115% of
FLOW RATE and valve;
standard value (UV capacity) for
HIGH HIGH - Check 4 ~ 20 mA input signal;
longer than 1 minute.
BYPASS MODE SWITCH - SELECT SWITCH was selected to - Change the SELECT SWITCH to
ON ‘BYPASS’. ‘NORMAL’.
- Pump is turned off while UV lamp

PUMP FAIL - Check pump’s operating state.
is ON.
- Check open/close state of suction

- Suction and ballast valves are
BWMS and ballast valves;
opened before finishing warming-up
MIS-OPERATING - Control the system in accordance
of UV lamp.
with operating procedure.
- Check open/close state of eductor

- Eductor suction valve is opened
EDUCTOR suction valves;
before finishing warming-up of UV
MIS-OPERATING - Control the system in accordance
lamp.
with operating procedure.
EHS VALVE OPERATING - Problem for communication cable - Check or repair line disconnection.
TIME OUT or EHS valve occurs. - Check or repair EHS valve.
Doc. No. PAD‐IM‐18 (Rev.4.2‐6) 47
7. SOFTWARE SETUP & DATA DOWNLOADING

7.1. SETUP FOR DOWNLOADING THE DATA
This system includes a Windows-based software for data logging. At times of system
installation or commissioning, the software is set up on the user PC according to the needs of the
customer.
After the software is installed, the logging data can be downloaded when the HUB’s RJ45
socket in BWTS control panel is connected to a PC by LAN cable.
7.1.1. Data logging procedure

1) Click the “Transfer Tool” icon on operator’s PC Window screen, and a window appears as
shown in the Figure 7.1.
Figure 7.1 Transfer Tool
Doc. No. PAD‐IM‐18 (Rev.4.2‐6) 48
2) After open the “Transfer Tool” window select and press the “CF Card Connection”
( ) button.
3) When user presses the “CF Card Connection” button a window “Select Display Unit” (Figure
7.2, a) will appear to connect with unit by IP address (Figure 7.2, b) for processing.
(a) (b)
Figure 7.2 Selection Display Unit
4) In “CF Card Connection” window check the “Connect Online” and press the “OK” other way
system will shut down while chose “Connect Offline” as shown in Figure 7.3.
Figure 7.3 CF Card Connection
5) Figure 7.4 shows the CF Card explorer window. Double click the “Alarm” folder and
contents will display (Figure 7.4 (a)).
(a) (b)
Doc. No. PAD‐IM‐18 (Rev.4.2‐6) 49
(c)
Figure 7.4 Contents of CF Card
6) Select the files and drag to wanted folder on upper explorer window (Figure 7.4, b).
7) Double click the “SAMP01” folder and you can view the contents (Figure 7.4, c).
8) Select the files and drag to other folder on upper explorer window and you can open the files.
9) After save all files, you must close all windows and check the saved files:
 The alarm files are ‘Z1*****.csv’..
 The status log files ‘Z2*****.csv’.
 The analog sampling data are ‘SA*****.csv’.
** alarm & status data’s name means that first two digits are month, third and fourth are year,
fifth digit is the number of file.
** analog sampling data’s name means that first two digits are day, third and fourth are
month, fifth digit is year’s last digit.
8. INSTALLATION
8.1. BWMS LOCATION
8.1.1. General
1. A ballast water management system may be installed in various locations throughout a vessel.
The acceptability of the location and arrangements depend on the type of vessel involved.
Each installation must be carefully evaluated to verify that potential safety concerns and
pollution hazard issues are adequately addressed.
2. Regardless of the location, all BWTS installations shall be in accordance with all relevant
requirements listed in the classification society’s rules and international regulations, standards,
guidelines and recommendations.
3. New or retrofitted enclosed deckhouse is to comply with the Rules of classification societies
for structural requirements and for deck openings.
8.1.2. Location of BWMS not involving Hazardous Areas

GloEn-Patrol™ system that does not serve ballast tanks considered to be hazardous may be installed
in the following locations:
a) Engine room;
b) Void spaces with or without direct access or adjacent to the machinery room;
c) Dedicated enclosure.
Doc. No. PAD‐IM‐18 (Rev.4.2‐6) 50
8.1.3. Location of BWMS involving Hazardous Areas or with process creating a Hazard
GloEn-Patrol™ system has been approved ATEX-EX type and certified to be use in hazardous area.
GloEn-Patrol™ system that serves ballast tanks considered to be hazardous is to be installed in
avoids space, weather deck enclosure, or enclosed compartment on cargo deck.
More than two sets of ballast pump can’t be installed on a ship and to treat the ballast water one set
disinfection unit system must be installed for each ballast pump as shown in Figure 8.1.
Figure 8.1 Position of BWTS installation
However, it is possible to install one unit system at the common section at the ballast line as a special
installation environment by request of the ship owner.
8.2. GENERAL SAFETY
The GloEn-Patrol™ is built for easy and efficient operation. Operators must nevertheless take proper
note of the remarks accompanying the text in this manual and act accordingly.
Crew member, who’s working on or in the direct vicinity of the system, must be familiar with these
instructions. In addition to the instructions in this manual, generally applicable safety rules and
regulations must be observed all the time.
The following points should also be taken into account:
 Keep your work area clean and tidy; make sure it is properly illuminated.
 Keep the control panel closed during normal use.
 Carry out proper maintenance on a regular basis.
1) For installation, check the power voltage of the instrument.

2) To replace UV lamp, switch the power OFF. This must be done after reviewing the
instruction manual (see the Part 10.2)
3) To replace or check UV lamp, please, put the clean gloves on.
4) Please, ground the UV disinfections chamber for the safety.
5) The inside of the UV lamp glass tube contains mercury. The replaced UV lamp’s
Notice waste must be disposed of separately.
6) Please, use only authentic UV lamps provided by PANASIA Co. Do not use
products by other companies or different models.
Doc. No. PAD‐IM‐18 (Rev.4.2‐6) 51
1) This equipment generates high-voltage electricity DO NOT open the ballast panel
door during operation. There is a high risk of electric shock.
2) This equipment could generate high heat if operated under abnormal conditions.
Therefore, before making any contact with the UV disinfections chamber, check
beforehand to see if the system is working properly. When the chamber is over-
heated, there is a risk of injury in contact.
3) DO NOT move, connect or run checks while there is a flow of electricity. Always
turn power OFF before proceeding with any work.
4) DO NOT come in contact with any instruments when they are wet. There is a risk
of electric shock.
5) DO NOT look directly into the UV lamp while it is turned ON without putting on
protective goggles. It could cause damage to the cornea.
6) DO NOT come in contact with the lamp after operation until it cools down. There
CAUTION is a risk of skin burn in contact. It takes approximately 5 minutes to cool down
sufficiently.
7) Please ground the UV chamber to avoid risk of an electrical accident.
8) In case the UV lamp is damaged due to carelessness during either transporting or
handling, DO NOT touch the mercury inside the lamp or leave the lamp broken for
a long time in the air. Collect immediately and seal inside a provided container
and dispose separately. Also, refrain from breathing as much as possible while
collecting the broken pieces. The collecting containers can be selected in
accordance with the laws of the country of the user.
Doc. No. PAD‐IM‐18 (Rev.4.2‐6) 52
8.3. FILTER
8.3.1. Design Recommendations

If flow increases and pressure drops dramatically for a long period of time during network filling-up,
it is recommended that a pressure-sustaining valve be installed downstream. The pressure-sustaining
valve will ensure a controlled filling-up of the line.
8.3.2. Installation instructions

1. Install the Filter horizontally in a way which will allow convenient approach and enough
space to dismantle the Filter for maintenance purposes;
2. Ensure the direction of flow according to the inlet and outlet marked on the Filter housing;
3. Connect pipe to the exhaust valve. The exhaust pipe should be designed so that it creates
minimal resistance to flow;
4. An operator should arrange suitable lighting at the area of the Filter to enable good visibility
and safe maintenance;
5. An operator should arrange suitable platforms and safety barriers to enable easy access to the
Filter without climbing on pipes and other equipment.
BACK-FLUSHING
VALVE
INLET
BY-PASS
Figure 8.2 Installation of Filter unit
Doc. No. PAD‐IM‐18 (Rev.4.2‐6) 53
Filter body must support from lug to floor. Maintenance space (“A”) is needed upper side of filter to
the lifting device hook as below:
 PF250 model: 200 mm;
 PF900 / PF1200 / PF1500 / PF2000 / PF2500 / PF3000 : 1000mm
If needed, install the access floor for maintenance and replace for Filter element.
MAINTENECE HOLES
BACKFLUSHING VALVE
To. Bilge or Overboard
Figure 8.3 Installation support for Filter
Doc. No. PAD‐IM‐18 (Rev.4.2‐6) 54
4-LUG
LIFTIN G D EVIC E
4-SUPPO RT
Figure 8.4 Installation support for Filter
8.4. UV UNIT
8.4.1. Installation recommendations
1. Install equipment in a dry area;

2. Ambient temperature in the installed area to be 0C… +55C;
3. Relative humidity < 90%;
4. Install chamber horizontally with liquid exit on top;
5. Allow maintenance space around the system.
UV unit’s outlet pipe must support from outlet pipe to floor.
Maintenance space is needed about 600 mm left and right side of UV chamber.
Doc. No. PAD‐IM‐18 (Rev.4.2‐6) 55
WIPER HOUSING
TEMPERATURE SWITCH
OUTLET
JUNCTION BOX
TEMPERATURE TRANSMITTER
Turn off power
and allow cool
before servicing.
UV INTENSITY SENSOR
INLET
CABLE GLAND
DRAIN VALVE
(DEW CONDENSATION)
LIMIT SWITCH
WIPER MOTOR
CABLE GLAND (MAIN)
Figure 8.5 Installation of UV Unit
UV UNIT PIPE LINE SUPPORT
U-BOLT
UV UNIT PIPE LINE SUPPORT
Figure 8.6 Installation support for UV unit
Doc. No. PAD‐IM‐18 (Rev.4.2‐6) 56
8.4.2. UV lamp installation
 See detail method in Chapter 10.2
Cross connection protection set-up
1) All installation work must be carried out by qualified personnel.

2) Read safety instruction before commencing installation.
Notice
 UV lamp to be mounted horizontally.
UV lamp fitting and replacement
Never touch a UV lamp with bare fingers. Hold with a tissue or use cotton gloves.
Attention
 See detail method in Chapter 10.2.
8.4.3. Cleaning of the UV lamp

Remove the accidental finger marks with isopropyl alcohol. When the UV lamp is cold, mercury
may condense in patches on the inner surfaces to look like a finger mark this is normal and does not
indicate a fault. Never touch a UV lamp with bare fingers; hold it with a tissue or use cotton gloves.
8.4.4. Quartz fitting and replacement.

The quartz sleeve forms the hydraulic barrier between UV lamp and the liquid under treatment. It is
essential that the sleeve is kept clean, or reduction of the UV will reduce the effectiveness of
treatment.
 See detail method in Chapter 10.2.3.
1. Cleaning the quartz sleeve
The quartz should be handled very carefully. If there are irons or carbonate deposits from hard water,
clean with 5% citric acid, wash off with water and dry carefully. Replacement of quartz will be
necessary if the deposits cannot be removed.
2. Cleaning the UV sensor
The UV sensor should be cleaned periodically with alcohol, and ideally whenever the quartz sleeve
is being cleaned.
Doc. No. PAD‐IM‐18 (Rev.4.2‐6) 57
3. UV Sensor Adjustments
If the system is set in Dose control, no adjustment is necessary. As the wiper passes the monitor, UV
intensity will drop for a few seconds, this is normal.
8.5. ELECTRIC WIRING
The UV unit is controlled by PLC which is established in control panel. UV lamps and wiper motor
are connected to UV ballast panel. Purge/Pressurization system, temperature transmitter, UV
intensity transmitter, two level switches and two reed switches are connected to control panel.
Refer to each drawing for detail connection. All technical section (schematic diagram of the
monitoring the system, electrical/electronic wiring diagrams to enable to faultfinding and other
accessory drawings) to keep maintenance record are separately supplied to ship owner and shipyard.
Description Drawing No. Connected PLC module

Purge/Pressurization system EXGP25E001*, GP25E101*
Temperature transmitter GP25E104* AI module
UV Intensity transmitter GP25E104* AI module
Level switch GP25E102* DI module
Reed switch GP25E102* DI module
Wiper motor GP25E103*, GP25E201* DO module
UV lamp GP25E103*, GP25E202* DO module
 *The drawings for the description above can be seen in application part. See the Application 2.
The following is safety PLC component.
Description Model No. Quantity Manufacturer

PLC CPU 6ES7315-6FF01-0AB0 1 SIEMENS
PLC Power supply 6ES7307-1EA00-0AA0 1 SIEMENS
PLC memory 6ES7953-8LL20-0AA0 1 SIEMENS
PLC DI module 6ES7326-1BK02-0AA0 2 SIEMENS
PLC DO module 6ES7326-2BF01-0AA0 3 SIEMENS
PLC AI module 6ES7336-4GE00-0AB0 1 SIEMENS
PLC AO module 6ES7332-5HD01-0AB0 1 SIEMENS
Control/Ballast panel installation:

 Mount the control panel door clear of the floor as a precaution against water ingress.
1) Vent cable and temperature transmitter cable are intrinsic safe cable.
Intrinsic safe cable must be divided to different cables.
2) The vent cable which is provided is connected terminal block in purge
control unit and a circle connector on relief vent.
3) Temperature transmitter cable is connected terminal block in the
transmitter and PLC AI module in control panel through the safety barrier.
Safety barrier is installed in control panel.
Attention 4) For installation requirements of temperature transmitter, see ATEX
certificate KEMA04ATEX1339X. The following is electric data of the
transmitter.
Signal output / supply, terminal 1 to 2:
Ui: 30 VDC, Ii: 120 mADC, Pi: 0.84 W, Li: 10 μH, Ci: 1.0 nF.
Doc. No. PAD‐IM‐18 (Rev.4.2‐6) 58
8.6. FLOW METER INSTALLATION
1. Flow meter is allowed horizontal or vertical installation;

2. In case of vertical installation, water flow must upstream;
3. Install a siphon or a vent valve downstream of the sensor in down pipes longer than 5 meters.
This precaution is to avoid low pressure and the consequent risk of damage to the lining of
the measuring tube;
4. Entrained air or gas bubble formation in the measuring tube can result in an increase in
measuring errors.
AVOID the following installation locations in the pipe:
1. Highest point of a pipeline. Risk of air accumulating;
2. Directly upstream from a free pipe outlet in a vertical pipeline.
Figure 8.7 WRONG installation of Flow meter
Figure 8.8 Installation of Flow meter
If possible, install the sensor well clear of assemblies such as valves, T-pieces, elbows, etc.
Note the following inlet and outlet runs to comply with measuring accuracy specifications:
o Inlet run: ≥ 5 × DN
o Outlet run: ≥ 2 × DN.
8.7. SAMPLING VALVE
Installation of sampling point in GloEn-PatrolTM system is complying with IMO G2 regulation.

Sampling valve installed at discharge line of the system, as near to the point of discharging as
practicable, during ballast water discharging. Furthermore, sampling valves can be installed at intake
and outtake points on ship owner’s request such as:
1. Sampling valve must be installed at straight pipe;
2. Sampling valve must be adopted two inch valve exclude ball, gate or butterfly valves.
Doc. No. PAD‐IM‐18 (Rev.4.2‐6) 59
9. FUNCTION TEST
9.1. PURGE UNIT CHECK
9.1.1. Purging check

- Power ON the control panel circuit breaker;
- Check the power and air supply for Purge unit.
No. Function Unit Result Remark

#1 STBD side
#2 STBD side
1 Purge unit power ON
#1 PORT side
#2 PORT side
#1 STBD side
#2 STBD side
2 Purge air supply Above 6 kg/cm2
#1 PORT side
#2 PORT side
9.1.2. Purging complete check

- Check the purging complete lamp ON, after more than 10 minutes;
- Check the PLC & graphic panel power ON.

#1 STBD side
Purging complete #2 STBD side
1
lamp ON #1 PORT side
#2 PORT side
#1 STBD side
#2 STBD side
2 PLC&GP power ON
#1 PORT side
#2 PORT side
9.2. VALVE STATE OF EACH MODE
9.2.1. Warming-Up
It needs valve operation to prevent inflow and spill of untreated ballast water during Warming-Up.
That is, Warming-Up prevents flow of untreated water during the process for maximum 5 minutes or
normal status of UV dosage (over 300 mJ/cm2). For the process, the Warming-Up indicator on
CONTROL PANEL is put on continuously, and flickers at the end of the process. After flickering
indicator, respective valve operation will be necessary for the next process. If necessary valve
operation is completed, the flickering Warming-Up indicator will turn OFF. Warming-Up
automatically initiates on each Ballast Mode and De-Ballast Mode.
Doc. No. PAD‐IM‐18 (Rev.4.2‐6) 60
Figure 9.1 Warming-Up
9.2.2. Ballasting Mode

Operator should open the tank valve (to the tank to be ballasted) manually if hi/she wants to use it.
Valves which are controlled manually should be arranged to Warming-Up as per the table below.
After these, valves arrangement is done properly, push the “External v/v Bypass arranged” button on
the operation mode screen of BWTS control panel. And then operator can select the “BALLAST
MODE”. Necessary valves controlled by BWTS are automatically opened and closed as per the table
below. When this operation is initiated, following will be performed by the BWTS:
1. Warming-Up:
 Necessary valves are opened and closed as per the mention above;
 Ballast pump can be started manually by operator.
Operator should manually turn ON the UV lamp of the BWTS:

 Push the “RUN” button, then UV lamp ON command is given to the BWTS.
System will run for a few minutes in this operation with lighting on Warming-Up indicator and then
BWTS will finish the Warming-Up procedure with flickering indicator.
2. Ballasting:
When Warming-Up procedure is finished, operator should open the ballasting valve and close the
overboard valve:
 Open the ballasting valve and close the overboard valve, manually;
 Push the “External valve Ballast Mode arranged” button;
 Selected ballast tank will be filled with treated water.
Operator should manually open and close the tank valves if other tanks are required to be ballasted
while the system is running.
Doc. No. PAD‐IM‐18 (Rev.4.2‐6) 61
Figure 9.2 Ballasting Mode
 UNIT FUNCTION CHECK DURING BALLASTING
A. FLOW RATE CHECK

 Check the Flow Rate on the main screen.

#1 STBD side
#2 STBD side
1 Flow Rate
#1 PORT side
#2 PORT side
B. FILTER UNIT CHECK

 Check the pressure value on Filter page.
No. Function Unit Result [kg/㎠] Remark

#1 STBD side
#2 STBD side
1 Inlet Pressure 1.5 ~ 3.5
#1 PORT side
#2 PORT side
#1 STBD side
#2 STBD side
2 Outlet Pressure 1.5 ~ 3.5
#1 PORT side
#2 PORT side
#1 STBD side
#2 STBD side
3 Differential Pressure Below 0.5
#1 PORT side
#2 PORT side
Doc. No. PAD‐IM‐18 (Rev.4.2‐6) 62
C. UV UNIT CHECK
 Check the UV dosage value on UV Unit page.
No. Function Unit Result [mJ/cm2] Remark

#1 STBD side
#2 STBD side
1 Dosage Over than 250
#1 PORT side
#2 PORT side
 Push the “INTENSITY MODE” button on page of each UV unit

 When UV dosage value is indicated below 290 mJ/cm2 automatic wiper-cleaning will be
started. Cleaning times will be increased per one cycle of the wiper-cleaning.
 Check that the wiper is normally operating.

#1 STBD side
Automatic Cleaning #2 STBD side
1
(Intensity) #1 PORT side
#2 PORT side
Valve Status Table for Ballast Mode

MODE Warming-UP BALLAST BY-PASS
Unit No.1 PUMP No.2 PUMP No.1 PUMP No.2 PUMP No.1 PUMP No.2 PUMP
Valve
Inlet valve OPEN OPEN OPEN OPEN CLOSE CLOSE
Intermediate valve OPEN OPEN OPEN OPEN CLOSE CLOSE
De-ballast valve CLOSE CLOSE CLOSE CLOSE CLOSE CLOSE
Outlet valve OPEN OPEN OPEN OPEN CLOSE CLOSE
Bypass valve CLOSE CLOSE CLOSE CLOSE OPEN OPEN
Sea chest valve OPEN CLOSE OPEN CLOSE OPEN CLOSE
Sea chest valve CLOSE OPEN CLOSE OPEN CLOSE OPEN
Suction valve CLOSE CLOSE CLOSE CLOSE CLOSE CLOSE
Ballasting valve CLOSE CLOSE CLOSE CLOSE
Open the valve you want
to ballast
Overboard valve CLOSE CLOSE
Open the valve you want Open the valve you want to
PORT overboard CLOSE CLOSE
to overboard overboard
STBD overboard CLOSE CLOSE
Ejector suction CLOSE CLOSE CLOSE CLOSE CLOSE CLOSE
Doc. No. PAD‐IM‐18 (Rev.4.2‐6) 63
 Check the above valve arrangement
No. Warming- Up Ballast Bypass

1
3. Ballasting Stop.
When the ballasting of tanks is done, operator should stop the system. This will begin the stopping
procedure. BWTS will do the following in sequence:
 Push the “STOP” button, then stop command is given to the BWTS.
 Open the overboard valve and close the ballasting valve, manually.
 After above arrangement finished, push the “External valve Bypass Arranged” button.
 UV lamp will turn off and cooling time (about 3 minutes) will start.
 In this UV cooling process all valves are arranged automatically same as “Warming-up”.
 The moment, UV cooling operation is finished all valves will be automatically arranged to
“By-pass Mode” and operator can stop the ballast pump.
9.2.3. De-ballasting Mode
Operator should open the tank valve (to the tank to be de-ballasted) manually you want to use.
Valves which are controlled manually should be arranged to “Warming-Up mode” as per the table
below.
Figure 9.3 De-ballasting Mode
After these valves arrangement is done properly, push the “External v/v Bypass Arranged” button in
the operation mode screen of BWTS control panel. And then operator will select the “DE-BALLAST
Doc. No. PAD‐IM‐18 (Rev.4.2‐6) 64
MODE”, necessary valves controlled by BWTS are automatically opened and closed as per the table
below. When this operation is initiated, following will be performed by the BWTS:
1. Warming up.
 Necessary valves are opened and closed as per the mention above.
 Ballast pump is started manually by operator.
Operator should manually power on the UV lamp of the BWTS.
 Push the “RUN” button, then UV lamp On command is given to the BWTS.
System will run for a few minutes in this mode with lighting on Warming-Up lamp and then BWTS
will complete the Warming-Up procedure with flickering indicator.
2. De-Ballasting.
After Warming-Up procedure is complete, operator should open the tank suction valves and close the
sea chest valve. Then other valve arranged to de-ballast mode:
 Open the suction valve and close the sea chest valve, manually.
 Push the “External valve De-Ballast Mode arranged” button.
 When the De-ballast valve opens, inlet valve and intermediate valve will close automatically
then treated water will discharge from selected tank.
Operator should manually open and close the tank valves if other tanks are required to be de-
ballasted while the system is running.
3. De-Ballasting stop.
When de-ballasting of tanks is done, operator should stop the system. This will begin the stopping
 Push the “STOP” button and this command is given to the BWTS.
 Open the sea chest valve and close the suction valve manually.
 After above arrangement finished, push the “External valve Bypass Arranged” button.
 The inlet valve and intermediate valve are opened, the De-ballast valve will close
automatically.
 The UV lamp will be turned off the cooling time (about 3 minutes) will start, and all valves
will be arranged automatically same as “Warming-Up”.
 When the UV cooling operation will complete, all valves will be automatically arranged to
“By-pass Mode” and operator can stop the ballast pump.
Doc. No. PAD‐IM‐18 (Rev.4.2‐6) 65
Valve Status Table for De-Ballast Mode

MODE Warming-UP DE-BALLAST BY-PASS
Unit No.1 PUMP No.2 PUMP No.1 PUMP No.2 PUMP No.1 PUMP No.2 PUMP
Valve
Inlet valve OPEN OPEN CLOSE CLOSE CLOSE CLOSE
Intermediate valve OPEN OPEN CLOSE CLOSE CLOSE CLOSE
De-ballast valve CLOSE CLOSE OPEN OPEN CLOSE CLOSE
Outlet valve OPEN OPEN OPEN OPEN CLOSE CLOSE
Bypass valve CLOSE CLOSE CLOSE CLOSE OPEN OPEN
Sea chest valve OPEN CLOSE CLOSE CLOSE OPEN CLOSE
Sea chest valve CLOSE OPEN CLOSE CLOSE CLOSE OPEN
Suction valve CLOSE CLOSE Open the CLOSE CLOSE CLOSE
valve want to
Suction valve CLOSE CLOSE deballast CLOSE CLOSE CLOSE
Suction valve CLOSE CLOSE CLOSE Open the CLOSE CLOSE
valve want to
Suction valve CLOSE CLOSE CLOSE deballast CLOSE CLOSE
Ballasting valve CLOSE CLOSE CLOSE CLOSE CLOSE CLOSE
Overboard valve
Open the valve you want Open the valve you want Open the valve you want to
PORT overboard
to overboard to overboard overboard
STBD overboard
Ejector suction CLOSE CLOSE CLOSE CLOSE CLOSE CLOSE
 Check the above valve arrangement.
No. Warming- Up De-Ballast Bypass

1
Doc. No. PAD‐IM‐18 (Rev.4.2‐6) 66
9.2.4. Stripping Mode

Stripping operation may run independently from de-ballasting operation. Operator should open the
tank valve (to the tank to be stripped) manually with his/her intention to use. First of all, valves
which are controlled manually should be arranged to “Warming-Up mode” as per the table below. If
valves arrangement is done properly, push the “External v/v Bypass Arranged” button in the
operation mode screen of BWTS control panel. And then operator will select the “STRIPPING
MODE”, necessary valves controlled by BWTS are automatically opened and closed as per the table
below. When this operation is initiated, following will be performed by the BWTS in sequence:
1. Warming up.
Necessary valves are opened and closed as per the mention above:
 Stripping pump must be started manually by operator.
Operator should manually power ON the UV lamp of the BWTS.
 Push the “RUN” button, then UV lamp ON command is given to the BWTS.
System will run for a few minutes in this mode with lighting on Warming-Up lamp and then BWTS
will finish the Warming-Up procedure with flickering indicator.
Figure 9.4 Stripping Warming-Up
Doc. No. PAD‐IM‐18 (Rev.4.2‐6) 67
2. Stripping.
After Warming-Up procedure, operator should open the Ejector suction valve.
 The Ejector suction valve will be opened manually.
 Push the “External valve Stripping Mode arranged” button.
 Stripping will be started from selected tank.
Operator should manually open and close the tank valves if other tanks are required to be stripped
while the system is running.
Figure 9.5 Stripping Mode
 UNIT FUNCTION CHECK DURING STRIPPING
A. FLOW RATE CHECK

 Check the Flow Rate on the main screen.
No. Function Result Remark

1 Flow Rate
Doc. No. PAD‐IM‐18 (Rev.4.2‐6) 68
3. Stripping Stop.
When the stripping of tanks is done, operator must stop the system. This will begin the stopping
 Push the “STOP” button and this command is given to the BWTS.
 The Ejector suction valve will be closed manually.
 Push the “External valve Bypass arranged” button.
 The UV lamp will be turned off the cooling time (about 3 minutes) will start, and all valves
will be arranged automatically same as “Warming-Up”.
 When the UV cooling operation will complete, all valves will be automatically arranged to
“By-pass Mode” and operator can stop the stripping pump.
Valve Status Table for Stripping Mode

Mode
Warming-UP STRIPPING BYPASS
Valve
Inlet valve CLOSE CLOSE CLOSE
Intermediate valve CLOSE CLOSE CLOSE
De-ballast valve OPEN OPEN CLOSE
Outlet valve OPEN OPEN CLOSE
Bypass valve CLOSE CLOSE OPEN
Sea chest valve CLOSE CLOSE CLOSE
Sea chest valve CLOSE CLOSE CLOSE
Suction valve CLOSE CLOSE CLOSE
Ballasting valve CLOSE CLOSE CLOSE
Overboard valve
Open the valve you want to Open the valve you want Open the valve you want
PORT overboard
overboard to overboard to overboard
STBD overboard
Ejector suction CLOSE OPEN CLOSE
 Check the above valve arrangement.
No. Warming- Up Stripping Bypass

1
Doc. No. PAD‐IM‐18 (Rev.4.2‐6) 69
10. ALARM TEST

10.1. ALARM CHECK
1) FILTER FINAL LIMIT SWITCH: Push the filter final limit switch and check the alarm.
Unit Result Remark

#1 STBD side
#2 STBD side
#1 PORT side
#2 PORT side
2) FILTER CYCLE TIME OVER: During back flushing, switch off the circuit breaker of the back
flushing motor and check the alarm.
Unit Result Remark

#1 STBD side
#2 STBD side
#1 PORT side
#2 PORT side
3) FILTER INLET PRESSURE SENSOR FAIL: Disconnect the sensor cable from the terminal
block and check the alarm.
Unit Result Remark

#1 STBD side
#2 STBD side
#1 PORT side
#2 PORT side
4) FILTER OUTLET PRESSURE SENSOR FAIL: Disconnect the sensor cable from the terminal
block and check the alarm.
Unit Result Remark

#1 STBD side
#2 STBD side
#1 PORT side
#2 PORT side
5) ELCB TRIP: Push the test button of ELCB and check the alarm.
Unit Result Remark

#1 STBD side
#2 STBD side
#1 PORT side
#2 PORT side
Doc. No. PAD‐IM‐18 (Rev.4.2‐6) 70
6) UV INTENSITY SENSOR FAIL: Disconnect the sensor cable and check the alarm.
Unit Result Remark

#1 STBD side
#2 STBD side
#1 PORT side
#2 PORT side
7) UV TEMPERATURE SENSOR FAIL: Disconnect the sensor cable and check the alarm.
Unit Result Remark

#1 STBD side
#2 STBD side
#1 PORT side
#2 PORT side
8) PANEL INSIDE TEMPERATURE HIGH: Inside of ballast panel, disconnect the temperature
switch’s cable and check the alarm.
Unit Result Remark

#1 STBD side
#2 STBD side
#1 PORT side
#2 PORT side
9) PANEL INSIDE TEMPERATURE HIGH-HIGH: Inside of ballast panel, disconnect the

temperature switch’s cable and check the alarm.
Unit Result Remark

#1 STBD side
#2 STBD side
#1 PORT side
#2 PORT side
10) FLOW METER FAIL: Disconnect the signal cable of the flow meter in junction box and check
the alarm.
Unit Result Remark

#1 STBD side
#2 STBD side
#1 PORT side
#2 PORT side
11) FILTER OPERATING TIME OVER: Set the filter differential pressure setting value under than
current value, with keeping the state during set time and check the alarm.
Unit Result Remark

#1 STBD side
#2 STBD side
Doc. No. PAD‐IM‐18 (Rev.4.2‐6) 71
#1 PORT side
#2 PORT side
12) FILTER DIFFERENCIAL PRESSURE HIGH: During pump running, disconnect the outlet
pressure sensor from the filter body and check the alarm.
Unit Result Remark

#1 STBD side
#2 STBD side
#1 PORT side
#2 PORT side
13) UV OPERATING TIME OVER: Set the UV intensity range setting value under than current
value, with keeping the state during set time and check the alarm.
Unit Result Remark

#1 STBD side
#2 STBD side
#1 PORT side
#2 PORT side
14) UV CYCLE TIME OVER: During wiper cleaning, switch off the circuit breaker of the wiper
motor and check the alarm.
Unit Result Remark

#1 STBD side
#2 STBD side
#1 PORT side
#2 PORT side
15) UV DOSE LOW: When UV dosage is lower than set value and check the alarm.
Unit Result Remark

#1 STBD side
#2 STBD side
#1 PORT side
#2 PORT side
16) UV CHAMBER TEMPERATURE HIGH: When UV Chamber inside temperature is higher than
[setting value -10C] and check the alarm.
Unit Result Remark

#1 STBD side
#2 STBD side
#1 PORT side
#2 PORT side
Doc. No. PAD‐IM‐18 (Rev.4.2‐6) 72
11. SYSTEM TRIP TEST

1) The system must be trip, when system is trip condition during normal operation.
2) Make the trip condition on each mode, check the valve and pump state.
11.1. BALLAST MODE

1. Select ballast mode
2. Start Pump running
3. Warming-up finish
4. Make the trip condition at this mode
5. Then, BWTS internal valve should be changed to “Bypass Mode” and pump stop.
6. Check the Alarm status
Alarm status Result
11.2. DE-BALLAST MODE

1. Select de-ballast mode
2. Start Pump running
3. Warming-up finish
4. Make the trip condition at this mode
5. Then, BWTS internal valve should be changed to “Bypass Mode” and pump stop.
6. Check the Alarm status
Alarm status Result
Doc. No. PAD‐IM‐18 (Rev.4.2‐6) 73
12. SATETY INSTRUCTION

12.1. SAFETY OF SHIP & CREW
The GloEn-Patrol™ Ballast Water Treatment System consists of base units: Filter and UV. The Filter
device is a purely mechanical device, which causes no exposure to danger. The only potential risk
presents in the GloEn-Patrol™ Ballast System in primary treatment, which is related to the UV
disinfection process is the irradiation from the UV lamps and over-heating in the UV chamber. If the
internal temperature of the UV chamber is increasing more than the set value or above more than
about 45C the UV lamps will be shut-down automatically without any risk of over-heating.
Several independent actions ensure that the shut-down is made. The lamps are completely enclosed
in the UV chamber and cannot be operated outside the chamber. Even if the UV lamp is damaged,
the quartz sleeve prevents water inside the chamber from flowing out. Therefore there is no risk that
any personnel are exposed to UV irradiation.
Additionally, under various abnormal conditions such as an over-current of electricity in the lamp or
the temperature of the UV transformer rises, the lamp automatically gets turned off. For all abnormal
conditions, a safety device to protect the system is put into operation. In the case of the UV unit if
there is a leakage in the system under an abnormal condition, the bypass valve is opened
automatically to allow bypass and then the valves at the inlet and outlet for sterilizing equipment are
closed automatically.
12.2. DISCHARGE OF FILTER SLUDGE
The GloEn-Patrol™ is the system which discharges no harmful environmental matter due to its safe
technology; it does not accumulate chemical matter or create its own. However, on the front side of
the UV unit a filter is installed as a pre-treatment device to eliminate sludge and sea creatures bigger
than 50 µm. Due to the properties of the Filter, large particle and organism substances accumulate on
the inside of the filter screen at the filtering stage. Thus, for long term use, the large particles must be
removed to maintain the capacity of the Filter.
The Filter used in this system is set to perform back-flushing cleansing based on the changes in
pressure difference between the inlet and outlet of the Filter, and a back-flushing line for that is
installed separately. This back-flushing line is set to discharge outside the ship at times of ballast
conditioning of the ship. Because discharged large particles and large sea creatures came from the
area originally and cause no change or pollution to the marine environment.
12.3. FILTER
12.3.1. General instruction

 Prior to installation or any treatment of the Filter, read the installation and operation
instructions carefully;
 While treating the Filter all conventional safety instructions should be observed in order to
avoid danger to the workers, the public or to property in the vicinity.
 No changes or modification to the equipment are permitted without written notification given
by the manufacturer or by its representative, on the manufacturer’s behalf.
12.3.2. Installation
 Install the Filter according to the installation instructions detailed in this manual.
 Make sure to leave enough clearance so as to enable easy access for future treatments and
safe maintenance operations.
Doc. No. PAD‐IM‐18 (Rev.4.2‐6) 74
 Electric wiring should be performed by an authorized electrician only, using standardized and
approved components.
 Installation of the Filter should be performed so as to avoid direct water splashing on the
electrical components or on the control panel.
12.3.3. Operation, Control and Maintenance

 Disconnect the Filter from the power supply before maintenance or treatment.
 Loosing or unscrewing bolts should be done only after the pressure in the Filter has been
released.
 Avoid splashing and water leaking so as to minimize slipping, electrical danger or damage to
the equipment caused by moisture.
12.3.4. Use of lifting equipment

 While using lifting equipment, make sure that the Filter or the lifted part is chained securely
and in a safe manner.
 Do not leave lifted equipment if there is no necessity. Avoid working under the lifted
equipment.
 Wear a safety helmet while using lifting equipment.
12.4. UV UNIT
Read carefully the operating manual before attempting to use the system in order to ensure correct
and safe operation.
12.4.1. Grounding
The equipment must be grounded by using a conductor of adequate cross section. Also, ensure that
the treatment chamber is grounded.
12.4.2. Ultra violet light

In use, the UV lamps emit high intensity Ultraviolet (UV) light, which is damaging to the eyes and
exposed skin.
1) Never attempt to operate the UV lamp outside the treatment chamber.

2) Never attempt to look at an operating UV lamp.
Attention
12.4.3. High Voltages

There may be high voltages in the panel and UV lamp heads. High Voltage capacitors in the electric
ballast are fitted with resistors to dissipate stored charge. Allow an interval of one minute between
isolating and opening a panel or UV lamp head. Before attempting to service a treatment chamber,
ensure that the electric ballast is completely disconnected by means of the door isolator. The isolator
should be padlocked in the OFF position.
Doc. No. PAD‐IM‐18 (Rev.4.2‐6) 75
Ensure all covers are in place before operating equipment.
Attention
1) All installation and maintenance work must be carried out by qualified

personnel.
2) If changing the quartz sleeve hydraulically isolate and drain the chamber
Notice first.
12.4.4. High temperatures
The UV lamp wall reaches a temperature of 600C ~ 800C in normal operation and the ceramic of
UV lamp supports retain heat for a considerable time after the UV lamp has been switched off.
Take extreme care when handling hot UV lamp.
Warning
12.4.5. Mercury
The UV lamp contains a small quantity of mercury. Great care should be taken to avoid breakage.
Dispose of UV lamp safely as per fluorescent tubes and take care to comply with local environmental
legislation. UV lamp must be stored in their original packing until required for use.
12.4.6. Optional Purge/Pressurization system for ex-version only

The UV unit with Purge/Pressurization system is installed in hazardous area and is a Pressurized
enclosure.
The enclosure shall not be opened unless the area is known to be free of flammable materials or
unless all devices have been de-energized. Power shall not be restored after enclosure has been
opened until enclosure has been purged in accordance with the purge system start up instructions.
1) DO NOT open when an explosive atmosphere may present.

2) DO NOT open any door or cover for 20 minutes after removing power.
Warning
Doc. No. PAD‐IM‐18 (Rev.4.2‐6) 76
Table 9.1 UV unit risk assessment

HAZARDS PERSONS AT RISK CONTROLS AND PRECAUTIONS
 Fixed guards in control panel to prevent

access to live terminals;
Service Engineer  Instruction to wait one minute for voltage
High voltages
Operator to dissipate.
(Panel and UV lamp)
Installer  “High voltage” warning signs.
 Circuit breakers in OFF position.
 Incorporation of earth leakage trip.
 Hazard WARNING sign at UV lamp

removal point.
Service Engineer
Ultra violet light  Instruction to turn off and isolate system
Operator
(UV lamp) prior to replacing UV lamp.
Installer
 Statement in operating manual referring
to exposure to eyes and skin.
 Shut-down device to operate when over-

Service Engineer heating results from low or no flow
High temperatures
Operator condition.
(UV lamp)
Installer  Instruction in operation manual to allow
UV lamp to cool before removal.
Service Engineer This is a COSHH listed substance. Handling

Mercury
Operator and disposal instructions are outlined in the
(UV lamp)
Installer operating manual.
Service Engineer
Water Local inlet/outlet valves with isolation
Operator
(Pressure) warning tags (operator responsibility)
Installer
Doc. No. PAD‐IM‐18 (Rev.4.2‐6) 77
13. MAINTENANCE
13.1. FILTER
13.1.1. Inspection
In order to check the proper operation of the Filter, simulate a pressure differential signal. This will
initiate the self-cleaning cycle. Check that the exhaust valve opens, that the scanner moves forward,
and when it reaches limit switch "B" verify that the exhaust valve closes.
13.1.2. Weekly maintenance

Check that the Filter operates properly, following a general inspection.
Check that there is grease on the drive shaft, and drive bushing. Add grease if necessary.
Take care of any leakage from the scanner shaft. If necessary, tighten the sealing nut or replace the
sealing ropes.
Maintenance is prior to long term cessation of filter operation. The following must be done if the
Filter will not operate for more than a month:
 Operate flushing cycle (if possible, with fresh water).

 Disconnect the control board from the power.
 Release pressure from the Filter.
 Grease the drive shaft and the drive bushing.
Maintenance prior to re-operation:
 Connect the control board to the mains.

 Check proper operation of the Filter.
 Grease the drive shaft and the drive bushing.
 If necessary change the sealing nut internal O-ring.
IMPORTANT!
The drive shaft MUST BE lubricated with heavy-duty, water-resistant grease that
will not oxidize.
Attention
13.1.3. Dismantling and Assembling the Filter Components

Prior to opening the Filter it is recommended that a flushing cycle is performed by pressing the
"Manual Back Flushing" touch icon.
13.1.4. Fine Screen

1. Dismantling:
 Close the Filter inlet and outlet valves and release the pressure;
 Press the "Manual Back-flushing" button and disconnect the power when the scanner is in the
middle of its track (when the limit switch disc is half-way between the two limit switches).
Doc. No. PAD‐IM‐18 (Rev.4.2‐6) 78
Table 10.1 Dismantling Filter elements

STEP WORKING METHOD PHOTOGRAPH
1. Remove S/B housing after unscrewing bolts.
2. Remove split pin from inside of B/F Drum.
split pin
joint pin
Remove the joint pin from inside of B/F Drum

3.
(A).
Remove the B/F Drum (B) after unscrewing

bolts (A).
4.
Unscrew the bolts from the flange of filter A
body (C). C
Doc. No. PAD‐IM‐18 (Rev.4.2‐6) 79
Take the flange from upper side using lifting

5.
equipment with eye bolts.
6. Take suction scanner out of the filter element.
Install the clamps to the filter element.

7. Take the flange from upper side using lifting
equipment with clamps.
Install the PRESSURE TRANSMITTER in

the upward direction checking COVER BOLT
8 direction when the filter(900 ~ 3,000) is
installed horizontally. (ref.: The quantities are
different according to the capacity.)
2. Assemble:
 Assemble the process is in reverse order of dismantling.
Doc. No. PAD‐IM‐18 (Rev.4.2‐6) 80
13.1.5. Suction scanner

When a differential pressure inside the Filter riches a pre-set value the screen-cleaning (back-
flushing) process will start, automatically. Cleaning process performs by suction scanner which
rotates along the screen up and down while sucking the sediments of species and discharging
overboard. The principle of operation of the scanner is forward and backward driving of attached
unit. Linear movement of the unit provides by shaft threaded to the scanner on both ends until reach
the limit switch. Back-flushing pump is activated with scanner ssimultaneity to pump the water from
Filter to overboard. Duration of the screen-cleaning process continues until differential pressure
value goes down to pre-set level. Filtering the sea water continues to flow downstream.
Table 10.2 Dismantling the suction scanner.
1. Place the S/S drum on clean plate.
Use the spanner to unscrew the suction

2.
scanner from S/S drum.
Doc. No. PAD‐IM‐18 (Rev.4.2‐6) 81
Place the spring before screw the suction

scanner.
3.
Use the spanner to screw the suction scanner
to S/S drum.
13.2. UV UNIT
13.2.1. Cleaning the Quartz Sleeves

The quartz sleeves have to be cleaned on a regular basis. The optimum frequency for doing this
depends on the liquid and has to be established on the basis on of hands-in experience working with
the system. If the optional cleaning mechanism is used, cleaning can take place while the system is
operating.
13.2.2. Chemical Cleaning Method:

If the quartz sleeves become very dirty, chemicals may be added to the medium to dissolve the
deposit:
 Turn off the liquid flow and the main switch of the control panel;
 Place appropriate chemicals in the disinfection chamber via an external connection;
 Drain the liquid off via drain plug. Remember to remove the ventilation plug before draining;
 Rinse the disinfection chamber with the normal liquid medium used in the system, and drain
once again via the drain hole;
 Replace the drain and ventilation plugs.
13.2.3. Cleaning the UV Sensor and Quartz Window

The UV sensor measures the efficiency of the UV lamps in combination with the level of
contamination of the water. A quartz window on the inside of the disinfection chamber covers the
measuring surface of the sensor.
Contamination may occur on this window and has a negative effect on the UV measurement. If the
system does not have a built-in cleaning mechanism the quartz window should be cleaned chemically
as below.
1) Turn OFF the main switch and the circuit breakers in the control panel.
2) Turn OFF the flow and drain the liquid in the disinfection chamber.
Warning
Doc. No. PAD‐IM‐18 (Rev.4.2‐6) 82
13.2.4. Replacing lamps and quartz sleeves

This procedure describes the actions needed to fit initially or replace wire lamps and to clean or
replace quartz sleeves.
1) Turn OFF the main switch and disengage the circuit breakers in the
control panel.
2) Turn OFF the flow and drain the liquid.
Warning 3) Remember that the lamps can be HOT.
1) Wear clean gloves free of talc powder and grease to avoid damaging the
lamps.
2) Regarding the handling of Hg vapor within the lamps must be cared in
Attention accordance with Appendix 1. MSDS (Material Safety Data Sheet).
Table 10.3 Replacing lamps and quartz sleeves

1. Remove the blank cover plate on both sides.
Remove the three nuts for wiper motor

2.
assembly.
Doc. No. PAD‐IM‐18 (Rev.4.2‐6) 83
Remove the lamp holder plate (6 × M4) bolts

3. on both sides.
Loosen the lamp wire on the connector block

4.
(both sides).
B
Take the spring (A) and anti-vibration stopper
5.
out of the quartz sleeve (B). A
6. Take the old lamp out of the quartz sleeve.
Doc. No. PAD‐IM‐18 (Rev.4.2‐6) 84
B
On both sides use tool (A) to unscrew the A
7. isolating T/B body (B) from the chamber end
plate.
A
 Repeat moving both sides quartz sleeve

8. about 10 millimeters;
 Remove backup ring and O ring.
9. Remove a quartz sleeve.
New UV lamps are supplied in cardboard

10.
packaging.
Doc. No. PAD‐IM‐18 (Rev.4.2‐6) 85
NO
Never touch the glass of the lamp with bare
11.
hands.
Wear clean gloves and hold the lamp only by

OK
12.
both sides.
If necessary clean the lamp with a cotton

13.
cloth and a little alcohol.
If necessary clean the quartz sleeve with a

14.
cotton cloth and a little alcohol.
Doc. No. PAD‐IM‐18 (Rev.4.2‐6) 86
1) Used lamps MUST BE returned to PANASIA CO., LTD.

2) DO NOT dispose old lamps as unsorted municipal waste.
3) Waste must be disposed of in accordance with federal, state and local
Attention environmental control regulation.
13.2.5. Maintenance of the automatic cleaning mechanism

See below a detailed table of maintenance of the automatic cleaning mechanism.
1) Turn OFF the main switch and disengage the circuit breakers in the control
panel.
2) Turn OFF the flow and drain the liquid.
Warning 3) Remember that the lamps can be HOT.
Wear clean gloves free of talc powder and grease to avoid damaging the lamps.
Attention
Doc. No. PAD‐IM‐18 (Rev.4.2‐6) 87
Table 10.4 Maintenance of the automatic cleaning mechanism
Remove the wiper motor and then lamps and

1.
the quartz sleeves.
A
B
On wiper motor side use flat spanner (A) to
2. unscrew the screw plug adopter (B) from the
chamber end plate.
Unscrew the fixed bracket bolt from wiper

3.
holder.
Take out a wiper holder with turn from wiper

4. housing using hand.
Doc. No. PAD‐IM‐18 (Rev.4.2‐6) 88
Take wiper holder out of the chamber side

5.
cover.
6. Place the wiper holder clean plate.
B
A
7. Take wiper (B) out of the wiper holder (A).
Replace the wiper to a new one if necessary.

8.
Doc. No. PAD‐IM‐18 (Rev.4.2‐6) 89
13.2.6. Air fan of the Control Panel

Regularly check and, if necessary, replace the air fan.
13.2.7. Earth Leakage Circuit Breaker Check

Every month check the Earth Leakage Circuit Breaker (ELCB) to make sure it is working properly
by pressing the test button. The system should shut-down immediately.
Control Panel part names and functions
Figure 10.1 Components of control panel
Doc. No. PAD‐IM‐18 (Rev.4.2‐6) 90
Figure 10.2 Components of electric ballast panel
1) CB00: As the main circuit breaker, regulates power for the entire Monitoring System.
2) CB10: Regulates power for the Filter System.
3) CB20: Regulates power for the UV Disinfection System.
4) CB21~22: Regulates power for the UV Disinfection System (Auxiliary).
5) ELCB1~2: A device to stop the UV System under any abnormal condition by detecting a
leakage current, which could be generated in operating an UV lamp, and each of them
controls 6 UV lamps.
6) CB23~28: Regulates power for the UV lamp, and each of them controls 2 UV lamps.
7) CB30: Regulates power for control circuit at the inlet of transformer (TX7).
8) CB31: Regulates power for control circuit like PLC, etc.
Doc. No. PAD‐IM‐18 (Rev.4.2‐6) 91
9) TX7: A transformer to supply power to instruments that are controlled by PLC or 220VAC
power (380V/220V/24VAC).
10) CP: As a surge protector, protects control circuits and driving circuits from switching surges,
which are generated at times of controlling the main circuit breaker.
11) MCFF: A forward-turn electronic switch of three-phase motor used for filter flushing.
12) MCFR: A reverse-turn electronic switch of three-phase motor used for filter flushing.
13) MCUF: A forward-turn electronic switch of a single-phase motor used in UV lamp cleaning.
14) MCUR: A reverse-turn electronic switch of a single-phase motor used in UV lamp cleaning.
15) MC23~28: Electronic switches for operation control of UV lamps; each of them controls 2
UV lamps.
16) TS1: A switch to turn on the fluorescent lamp at the control panel.
17) PO: An outlet to supply 220V power to outside equipment, etc.
18) NF1: A noise filters to stabilize power that is supplied to the power supply of PLC.
19) PLC: A controller for the entire monitoring system, and from the left, it is composed of
Power Supply, CPU, Digital Input (DI), Digital Output (DO), Analog Input (AI) and Analog
Output (AO) Modules.
20) EOCR1: A device to stop motor and system under any abnormal condition by detecting
overloads of motor; it takes charge of motor of the Filter System.
21) AUX1: An electronic relay to regulate solenoid valve used for the Filter System.
22) AUX2: An electronic relay to regulate solenoid valve used for the UV Disinfection System.
23) NF2: A noise filters to stabilize power that is supplied to SMPS1.
24) SMPS1: A power supply used to supply 24VDC to DC control circuits.
25) TB2~3: Input/output terminal blocks for cables or wires that are connected to DC power
circuit or DC control circuit and various transmitters/sensors.
26) TB1: An input/output terminal block for cables or wires that are connected to the main
circuit breaker, AC power circuit or AC control circuit.
27) CB40: Regulates power for the Filter Back-flushing System.
28) MC13: An electronic switch for operation control of Back-flushing pump.
29) FAN1~2: Cooling fans that discharge the internal air of control panel to outside.
30) FL1: A fluorescent lamp for working at the control panel.
31) MONITORING UNIT: A graphic panel with touch screen functions for control and
monitoring.
32) BZ/AL: An alarm device when there is any abnormality in the monitoring system.
33) EMG: An emergency switch to shut-down the system manually at times of emergency.
34) TX1~6: Electric ballasts for discharging lamps to operate UV lamps; and each of them
controls 2 UV Lamps.
35) C1~18: Capacitors for operation of UV lamps; gets connected to the secondary of electric
ballast, and there are three for each ballast.
36) C19~24: Capacitors for power control of UV Lamps (Step 1; 88% of maximum power)
37) C25~30: Capacitors for power control of UV Lamps (Step 2; 72% of maximum power).
38) MC7~12: Electronic switches for power control of UV lamps.
39) TS2: A switch to turn on the fluorescent lamp at the electric ballast panel.
40) EUCR1~6: A device to stop the UV System under any abnormal condition by detecting an
undercurrent, which could be generated in operating an UV lamp and each of them, controls
2 UV lamps.
41) TB4: An input/output terminal block for cables or wires that are connected to the electric
ballast, AC power circuit or AC control circuit.
42) TB5: An input/output terminal block for cables or wires that are connected to DC power
circuit or DC control circuit.
Doc. No. PAD‐IM‐18 (Rev.4.2‐6) 92
43) PT: A sensor for detecting temperature of internal ballast panel.

44) FAN3~8: Cooling fans that discharge the internal air of electric ballast panel to outside.
45) FL2: A fluorescent lamp for working at the electric ballast panel.
Doc. No. PAD‐IM‐18 (Rev.4.2‐6) 93
APPLICATION 1.
Doc. No. PAD‐IM‐18 (Rev.4.2‐6) 94
Doc. No. PAD‐IM‐18 (Rev.4.2‐6) 95
Doc. No. PAD‐IM‐18 (Rev.4.2‐6) 96
Doc. No. PAD‐IM‐18 (Rev.4.2‐6) 97
APPLICATION 2.
Doc. No. PAD‐IM‐18 (Rev.4.2‐6) 98
Doc. No. PAD‐IM‐18 (Rev.4.2‐6) 99
Doc. No. PAD‐IM‐18 (Rev.4.2‐6) 100
Doc. No. PAD‐IM‐18 (Rev.4.2‐6) 101
Doc. No. PAD‐IM‐18 (Rev.4.2‐6) 102
Doc. No. PAD‐IM‐18 (Rev.4.2‐6) 103
Doc. No. PAD‐IM‐18 (Rev.4.2‐6) 104
Doc. No. PAD‐IM‐18 (Rev.4.2‐6) 105
Doc. No. PAD‐IM‐18 (Rev.4.2‐6) 106
APPEDIX 1.
Doc. No. PAD‐IM‐18 (Rev.4.2‐6) 107
Doc. No. PAD‐IM‐18 (Rev.4.2‐6) 108
Doc. No. PAD‐IM‐18 (Rev.4.2‐6) 109
Doc. No. PAD‐IM‐18 (Rev.4.2‐6) 110
Doc. No. PAD‐IM‐18 (Rev.4.2‐6) 111
Doc. No. PAD‐IM‐18 (Rev.4.2‐6) 112
CONTACT
Doc. No. PAD‐IM‐18 (Rev.4.2‐6) 113

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BALLAST WATER MANAGEMENT SYSTEM

BALLAST WATER MANAGEMENT SYSTEM

Doc. No. : PAD-IM-18 (Rev.4.2-6)

UNDERSTANDING THE GloEn-PatrolTM SYSTEM

Figure 1.1 BWMS block diagram

GloEn-PatrolTM ballast water treatment system has 4 (four) mode:

1.1. Description of ballasting mode

Figure 1.2 Flow in the “BALLASTING MODE” operation.

1.2. Description of de-ballasting mode

Figure 1.3 Flow in the “DE-BALLASTING MODE” operation.

Figure 1.4 Flow in “WARMING-UP”.

1.4. Description of Bypass mode

Figure 1.5 Flow in “BYPASS MODE” operation.

2. DESCRIPTION OF MAIN COMPONENTS

Table 1.1 Models of GloEn-PatrolTM system

Table 1.2 Filter models.

Table 1.3 UV Unit Models

2.1. FILTER UNIT

(1) Filter element.

(3) Back-flushing part:

Figure 2.1 Construction of the Filter

DRAIN VALVE PRESSURE TRANSMITTER

Figure 2.2 Construction of the Filter

Table 2.1 General specifications.

Table 2.2 Control and electricity (control voltage 220VAC)

Table 2.3 Construction materials.

(1) Sensor Part:

(2) Lamp & Sleeves:

(4) Some other System Features:

CABLE GLAND (MAIN)

Figure 2.3 Construction of UV unit.

Figure 2.4 Construction of UV unit.

Table 2.4 Specifications of UV chamber

2.2. PURGE/PRESSURIZATION SYSTEM for EX- type system in HAZARDOUS AREA

Purge control unit + Relief Vent

Figure 2.5 Purge/Pressurization systems.

Table 2.5 Specifications of Purge/Pressurization system

Table 2.6 Specifications of UV unit (Model: PU250-EX)

*Refer to special manual for detail information of Purge/Pressurization system.

Figure 2.6 Construction of UV unit (EX-PROF) type

Table 3.1 Specifications of control panel.

Figure 3.1 Monitoring and control panel

3.2. UV Power supply panel

Figure 3.2 UV power supply panel

Figure 4.1 Home Screen

The color status of each unit on the screen:

Figure 4.2 “Warming-Up”

4.3. BALLAST MODE

Figure 4.3 “Ballast Mode”

4.4. DE-BALLAST MODE

Figure 4.4 “De-Ballast Mode”

4.5. ALARM HISTORY

Figure 4.5 Alarm History screen

4.6. OPERATING LOG

Figure 4.6 “OPERATING LOG” screen

4.7. OPERATING STATUS

Figure 4.7 “OPERATING STATUS” screen

FILTER UNIT (explanation of each parameter):

UV UNIT (explanation of each parameter):

Figure 4.8 Setting screen

4.9. CHECK MODE OPERATING

Figure 4.9 CHECK MODE Screen

4.10. VALVE CHECK PAGE