“a commitment to quality”

HYDRAULIC TUBING TONG

RANGE 1.05 – 4 ½” TUBING
Model RS 34891-100
OPERATION AND SERVICE MANUAL
Oil Country Manufacturing, Inc.
300 W. Stanley Avenue
Ventura, CA 93001 USA
TEL: (805) 643 1200
FAX: (805) 643 6832

OSM-089
Last Revised Date: 06-08-01
 TABLE OF CONTENTS

PAGE

FRAME ASSEMBLY ILLUSTRATION ......................................................2

FRAME ASSEMBLY REPLACEMENT PARTS LIST ....................................3-6
TUBING TONG JAW ASSEMBLIES...................................................... 7-10
TRANSMISSION ASSEMBLY ILLUSTRATION .........................................11
TRANSMISSION ASSEMBLY REPLACEMENT PARTS LIST .......................12-13
MOTOR, VALVE, & PIPING GROUP ILLUSTRATION...............................14
MOTOR, VALVE, & PIPING GROUP REPLACEMENT PARTS LIST.............15
MOTOR, VALVE & PIPING GROUP W/RELIEF VALVE & GAUGE ILL ........16
GAUGE, 4.50 W/MOUNT, METRIC .......................................................17
MOTOR, VALVE & PIPING GROUP W/RELIEF VALVE & GAUGE ..............18-19
PARTS LIST
RIGID HANGER & SUSPENSION SPRING ASSEMBLY ILLUSTRATION .....20
SUSPENSION HANGER ASSEMBLY ILLUSTRATION ........................ 21
MODEL RS CONTROL VALVE ASSEMBLY ILLUSTRATION ......................22
MS BACK-UP ILLUSTRATION ..............................................................23
MS BACK-UP REPLACEMENT PARTS LIST ............................................24
STANDARD M15 HYDRAULIC MOTOR ASSEMBLY ILLUSTRATION .........25
STANDARD M15 HYDRAULIC MOTOR ASSEMBLY PARTS LIST ..............26
HIGH TORQUE HYDRAULIC M25 MOTOR ASSEMBLY ILLUSTRATION ....27
HIGH TORQUE HYDRAULIC M25 MOTOR ASSEMBLY PARTS LIST .........28
TORQUE CURVE CHARTS ...................................................................29-30

1
2
 MODEL RS FRAME ASSEMBLY
REPLACEMENT PARTS
REF. QTY.
PART NUMBER DESCRIPTION
NO. REQ’D
------- 34891-100 Model RS Hydraulic Tubing W/ Rigid Hanger W/ Standard Motor Less
Hoses & Couplings
------- 34891-200 Model RS Hydraulic Tubing W/ Rigid Hanger W/ Hi Torque Motor Less
Hoses & Couplings
------- 34892-100 Model RS Hydraulic Tubing W/ Roll Over Hanger W/ Standard Motor
Less Hoses & Couplings
------- 34892-200 Model RS Hydraulic Tubing W/ Roll Over Hanger W/ Hi Torque Motor
Less Hoses & Couplings
------- 34893-200 Frame & Frame Cover Assembly Ref 1 & 2
1 34893 Frame Weldment RS 1
2 34898 Frame Cover BTS & RS 1
2A 35129 Brake Band Cover 1
2B 992003-06 Capscrew, Brake Band Cover Cap Screw 10
2C 992051-06 Lock Washer, Brake Band Cover Cap Screw 10
3 992007-05 Frame Cover Bolt, 5/8” X 2” 2
3B 992089-13 Frame Cover Nut 2
4 992082-72 Frame Cover Dowel Pin, 3/4” X 2” 1
----- 30837 Guard Assembly Reference 5, 11, 12, 12A
5 30871 Guard, Top Half 1
6 30872 Guard, Bottom Half 1
7 15495-1 Top Guard Nut 1
8 15495-2 Bottom Guard Nut 1
9 992005-06 Guard Capscrew, 1/2” x 1 3/4” 1
9A 992089-09 Flexloc Nut 1
10 16448 Guard Spring 1
11 30874 Guard Spring Housing 1
12 992049-89 Guard Spring Housing Pin, 3/8” X 2 1/4” 1
12A 992012-43 Cotter Pin 1
13 992003-10 Guard Spring Bolt, 3/8” X 2” 1
13A 992089-05 Nut, 3/8” x 2” 1
--- 30685-1 Roll-Over Hanger Assembly (Ref. 14-29) 1
14 16352 Hanger 2
14A 16352-1 Hanger Right Hand
15 45019 Hanger Balancing Screw 1
16 34729 Hanger Rocker Arm 1
16A 34731 Hanger Spacer 1
17 16497 Hanger Locking Spring 1
18 992586-40 Hanger Balancing Screw Bolt, 3/4 x 8” 1
18A 992089-15 Nut 3/4” 1
19 992585-71 Hanger Rocker Arm Bolt, 5/8 x 3 1/2” 2
19A 992089-13 Nut, 5/8 2
20 992005-06 Hanger Set Screw, 1/2 x 1 3/4” 2
21 992116-09 Hanger Set Screw Jam Nut 2

3
 MODEL RS FRAME ASSEMBLY
REPLACEMENT PARTS
REF.
PART NUMBER DESCRIPTION QTY. REQ’D
NO.
22 992049-156 Hanger Pin, 5/8 x 3” 2
22A 992012-44 Cotter Pin 2
----- 45023-100 Suspension Spring Assembly 1
23 45223 Suspension Spring Housing 1
24 45224 Suspension Spring Shank 1
25 992213-15 Suspension Spring Shank Nut 1
25A 992012-45 Cotter Pin 1
---- 34895 Hanger Assembly (Ref 23-29 With Rigid Hanger) 1
26 45225 Suspension Spring, Outer 1
26A 45226 Suspension Spring, Inner 1
27 45227 Suspension Spring Washer 1
28 45228-200 Suspension Spring Housing 1
29 45229 Suspension Spring Housing Lower Cap 1
30 15495 Roller Shaft Alemite Nut 5
31 992093-12 Roller Shaft Elastic Stop Nut, 3/4” 3
33 16480 Idler Sprocket Adjustment Plate 2
34 992003-03 Idler Sprocket Adjustment Plate Capscrew, 3/8”X 3/4” 2
----- 30835 Front Idler Roller Assembly Ref 35-41 2
35 15494-5 Front Idler Roller Shaft 1
36 30870 Idler Roller, Front 1
36A 15491 Idler Roller, Back 1
37 979103-4 Idler Roller Bearing 1
38 992253-281 Idler Roller Bearing Retaining Ring 1
39 942685-118 Idler Roller Assembly Retaining Ring 2
----- 30361 Back Idler Roller Assembly Ref 42-42A & 36A-41 2
------ 15492-2K Bearing Spacer Subkit Ref 39-41
40 979103-4B Bearing Spacer (Large)
41 979103-4C Bearing Spacer (Small)
42 30360-2 Back Idler Roller Shaft 1
42A 992310-606 Key 1
----- 15493-1 Idler Sprocket Assembly Ref 43-46 2
43 15493 Idler Sprocket 1
44 903317-17 Outer Idler Sprocket 2
44A 942394-42 Inner Idler Sprocket Bearing 2
45 15498 Idler Sprocket Bearing Retaining Washer 1
46 992253-231 Idler Sprocket Bearing Retaining Ring 1
----- 15492-2 Idler Sprocket Roller Shaft Assembly Ref 46A-50 & 40,41 2
46A 15496-5 Idler Sprocket Shaft Assembly 1
47 15492 Idler Sprocket Roller 1
48 979103-4 Idler Sprocket Roller Bearing Assembly 1

4
 MODEL RS FRAME ASSEMBLY
REPLACEMENT PARTS
REF. QTY.
PART NUMBER DESCRIPTION
NO. REQ’D
49 992253-281 Idler Sprocket Roller Bearing Retaining Ring 1
50 942685-118 Idler Sprocket Roller Assembly Retaining Ring 1
51 15500 Idler Sprocket Spacer 2
52 15533 Gear Shift Handle 2
53 15516 Gear Shift Handle Lock Pin 2
54 16977 Gear Shift Handle Lock Pin Spring 2
55 992073-01 Grease Fitting 2
56 15534 Gear Shift Shaft 1
57 992116-09 Gear Shift Shaft Nut, 5/8” 2
58 23056 Gear Shift Shaft Bushing 2
59 992154-113 Gear Shift Shaft “O” Ring 2
60 939995-812 Gear Shift Shaft Key 1
61 15501 Gear Shift Actuator Yoke 1
62 15502 Gear Shift Finger 2
63 15512 High Speed Driven Gear 1
---- 15511-1 Low Speed Driven Gear Assembly Ref 64-65 1
64 15511 Low Speed Driven Gear 1
65 15537 Low Speed Driven Gear Bushing 1
66 15507 Low Speed Driven Gear Thrust Washer 1
67 979054-304 Sliding Gear Shaft Lower Bearing 1
68 979102-5304 Drive Shaft Lower Bearing 1
69 15505 Frame (Bottom) Gear Box Bearing Plate 2
70 16979 Frame (Bottom) Gear Box Bearing Plate Gasket 2
71 992015-02 Bearing Plate Capscrew, 1/4” X 1/2” 6
72 992488-04 Gear Case Drain Plug, 1/4” 1
73 947915-11 Roller Chain Assembly With Connecting Link And Offset Link, 1 1/4” X 821/2” 1
---- 17900-100 Outer Ring Assembly Ref 76,77, 78, 79, 80, 87 1
76 17900 Outer Ring w/ Sprocket Teeth
77 17916 Outer Ring Large Roller 3
78 17917 Outer Ring Small Roller 2
79 17918 Roller Bushing 5
80 17919 Roller Pin 5
87 45287 Inner Ring 1
88 45288-200 Brake Band Assembly 1
89 15528 Brake Band Pin 2
90 45290 Jaw And Bushing Pin 2
98 --------------- Gear Box Cover Dowel Pin, 5/8” x 2” 2
---- 31313-101 Front End Control Assembly Ref 100-103, 105-107, 110-115
100 31313-200 Control Bracket Weldment 1
101 28019 Shift Bracket Weldment 1

5
 MODEL RS FRAME ASSEMBLY
REPLACEMENT PARTS

REF. PART NUMBER DESCRIPTION QTY.

NO. REQ’D
102 28024-200 Throttle Rod Weldment 1
103 31314 Shifter Rod 1
104 28020 Clamp Plate 1
105 31317 Throttle Handle 1
106 28021 Shifter Lever 1
107 992217-05 3/8 Shoulder Screw
108 992003-07 Capscrew, 3/8” x 1-1/2” 2
108A 992051-06 Lockwasher 2
109 992220-09 Shoulder Screw, 3/4” x 3 1/2” 1
109A 992089-13 Nut-Shoulder Screw, 5/8” 1
110 992107-06 3/8-24 Nut 3
111 992089-05 3/8-16 Nut 4
112 992155-04 3/8 Washer SAE 5
113 992166-03 5/16 Nut 3
114 992155-03 5/16 Washer SAE 2
115 992003-08 Screw 3/8 x 1 3/4 2
116 31309-200 Throttle Guide 1

6
 TUBING TONG JAW ASSEMBLIES

REF. PART NUMBER DESCRIPTION QTY.

NO. REQ’D
45291H-100 1.66 Jaw Assembly (1-1/4” Pipe) 1
291 45291H 1.66 Jaw 1
293 45293H 1.66 Die 1
294 992012-72 Cotter Pin 2
45291F-100 1.900 Jaw Assembly (1-1/2” Pipe) 1
291 45291F 1.900 Jaw 1
293 45293F 1.900 Die 1
294 992012-72 Cotter Pin 2
45291G-100 2.06 Jaw Assembly 1
291 45291G 2.06 Jaw 1
293 45293G 2.06 Die 1
294 992012-72 Cotter Pin 2
45291A-100 2-3/8” Jaw Assembly 1
291 45291A 2-3/8” Jaw 1
293 45293A 2-3/8” Die 1
294 992012-72 Cotter Pin 2
45291B-100 2-7/8” Jaw Assembly 1
291 45291B 2-7/8” Jaw 1
293 45293B 2-7/8” Die 1
294 992012-72 Cotter Pin 2
45291C-100 3-1/2” Jaw Assembly 1
291 45291C 3-1/2” Jaw 1
293 45293C 3/8 X 1 X 3 7/8 Die 1
294 992012-72 Cotter Pin 2
45291K-100 3-3/4” Jaw Assembly 1
291 45291K 3-3/4” Jaw 1
293 45293K 3/8 X 1 X 2 1/4 Die 1
294 992011-132 Roller Pin 2
45291E-100 4” Jaw Assembly 1
291 45291E 4” Jaw 1
293 45293C 3/8-1 X 3 7/8 Die 1
294 992012-72 Cotter Pin 2
45291L-100 4-1/4” Jaw Assembly 1
291 45291L 4-1/4” Jaw 1
293 45293K 3/8 X 1 X 2 1/4 Die 1
294 992012-72 Cotter Pin 2
45291D-100 4-1/2” Jaw Assembly 1
291 45291D 4-1/2” Jaw 1
293 45293D 3/8 X 1 X 1 7/16 Die 1
294 992015-02 Screw 1
45291M-100 4-3/4” Jaw Assembly (Model 56100 only) 1
291 45291M 4-3/4” Jaw 1
293 45293D 3/8 X 1 X 1 7/16 Die 1
294 992015-02 Screw 1

7
 TUBING TONG JAW ASSEMBLIES

REF. PART NUMBER DESCRIPTION QTY.

NO. REQ’D
45292H-100 1.66 Bushing Assembly (1-1/4” Pipe) 1
292 45292H 1.66 Bushing 1
293 45293H 1.66 Die 2
294 992012-74 Cotter Pin 4
45292F-100 1.900 Bushing Assembly (1-1/2” Pipe) 1
292 45292F 1.900 Bushing 1
293 45293F 1.900 Die 2
294 992012-74 Cotter Pin 4
45292G-100 2.06 Bushing Assembly 1
292 45292G 2.06 Bushing 1
293 45293G 2.06 Die 2
294 992012-74 Cotter Pin 4
45292A-100 2-3/8” Bushing Assembly 1
292 45292A 2-3/8” Bushing 1
293 45293A 2-3/8” Die 2
294 992012-72 Cotter Pin 4
45292B-100 2-7/8” Bushing Assembly 1
292 45292B 2-7/8” Bushing 1
293 45293B 2-7/8” Die 2
294 992012-72 Cotter Pin 4
45292C-100 3-1/2” Bushing Assembly 1
292 45292C 3-1/2” Bushing 1
293 45293C 3/8 X 1 X 3 7/8 Die 2
294 992012-75 Cotter Pin 4
45292K-100 3-3/4” Bushing Assembly 1
292 45292K 3-3/4” Bushing 1
293 45293K 3/8 X 1 X 2 1/4 Die 2
294 992011-129 Roll Pin 4
45292E-100 4” Bushing Assembly 1
292 45292E 4” Bushing 1
293 45293C 3/8 X 1 X 3 7/8 Die 2
294 992012-72 Cotter Pin 4
45292L-100 4-1/4” Bushing Assembly 1
292 45292L 4-1/4” Bushing 1
293 45293K 3/8 X 1 X 2 -1/4 Die 2
294 992011-128 Roll Pin 4
45292D-100 4-1/2” Bushing Assembly 1
292 45292D 4-1/2” Bushing 1
293 45293D 3/8 X 1 X 1 7/16 Die 2
294 992015-02 Screws 2
45292M-100 4-3/4” Bushing Assy 1
292 45292M 4-3/4” Bushing 1
293 45293D 3/8 X 1 X 1 7/16 Die 2
294 992015-02 Screw 2

8
 TUBING TONG JAW ASSEMBLIES
2-3/8” BUSHING WITH REDUCING DIE
REF. PART NUMBER DESCRIPTION QTY.
NO. REQ’D
45296-000 2-3/8” Bushing / 1.06 Reducing Die Assembly 1
292 45292A 2-3/8” Bushing 1
293 45294-00 2-3/8” X 1.06 Reducing Die 2
294 992012-72 Cotter Pin 4
45296-100 2-3/8” Bushing / 1.31 Reducing Die Assembly 1
292 45292A 2-3/8” Bushing 1
293 45294-01 2-3/8” X 1.31 Reducing Die 2
294 992012-72 Cotter Pin 4
45296-101 2-3/8” Bushing / 1.66 Reducing Die Assembly 1
292 45292A 2-3/8” Bushing 1
293 45294-02 2-3/8” X 1.66 Reducing Die 2
294 992012-72 Cotter Pin 4
45296-102 2-3/8” Bushing / 1.90 Reducing Die Assembly 1
292 45292A 2-3/8” Bushing 1
293 45294-03 2-3/8” X 1.90 Reducing Die 2
294 992012-72 Cotter Pin 4
45296-103 2-3/8” Bushing / 2.06 Reducing Die Assembly 1
292 45292A 2-3/8” Bushing 1
293 45294-04 2-3/8” X 2.06 Reducing Die 2
294 992012-72 Cotter Pin 4

2-3/8” JAW WITH REDUCING DIE

REF. PART NUMBER DESCRIPTION QTY.
NO. REQ’D
45295-000 2-3/8” Jaw / 1.06 Reducing Die Assembly 1
291 45291A 2-3/8” Jaw 1
293 45294-00 2-3/8” X 1.06 Reducing Die 1
294 992012-72 Cotter Pin 2
45295-100 2-3/8” Jaw / 1.31 Reducing Die Assembly 1
291 45291A 2-3/8” Jaw 1
293 45294-01 2-3/8” X 1.31 Reducing Die 1
294 992012-72 Cotter Pin 2
45295-101 2-3/8” Jaw / 1.66 Reducing Die Assembly 1
291 45291A 2-3/8” Jaw 1
293 45294-02 2-3/8” X 1.66 Reducing Die 1
294 992012-72 Cotter Pin 2

2-3/8” JAW WITH REDUCING DIE

REF. PART NUMBER DESCRIPTION QTY.
NO. REQ’D
45295-102 2-3/8” Jaw / 1.90 Reducing Die Assembly 1
291 45291A 2-3/8” Jaw 1
293 45294-03 2-3/8” X 1.90 Reducing Die 1
294 992012-72 Cotter Pin 2
45295-103 2-3/8” Jaw / 2.06 Reducing Die Assembly 1
291 45291A 2-3/8” Jaw 1
293 45294-04 2-3/8” X 2.06 Reducing Die 1
294 992012-72 Cotter Pin 2

9
 TUBING TONG JAW ASSEMBLIES
2-7/8” JAW WITH REDUCING DIE
REF. PART NUMBER DESCRIPTION QTY.
NO. REQ’D
45295-104 2-7/8” Jaw / 2-3/8” Reducing Die Assembly 1
291 45291B 2-7/8” Jaw 1
293 45294-10 2-7/8” X 2-3/8” Reducing Die 1
294 992012-72 Cotter Pin 2

2-7/8” BUSHING WITH REDUCING DIE

REF. PART DESCRIPTION QTY.
NO. NUMBER REQ’D
45296-104 2-7/8” Bushing / 2-3/8” Reducing Die Assembly 1
292 45292B 2-7/8” Bushing 1
293 45294-10 2-7/8” X 2-3/8” Reducing Die 2
294 992012-72 Cotter Pin 4

3-3/4” JAW WITH REDUCING DIE

REF. PART DESCRIPTION QTY.
NO. NUMBER REQ’D
45297-100 3-3/4” Jaw / 3-5/8” Reducing Die Assembly 1
291 45291K 3-3/4” Jaw 1
293 45293-11 3-3/4” X 3-5/8” Reducing Die 1
294 992012-72 Cotter Pin 2

3-3/4” BUSHING WITH REDUCING DIE

REF. PART DESCRIPTION QTY.
NO. NUMBER REQ’D
45298-100 3-3/4” Bushing / 3-5/8” Reducing Die Assembly 1
292 45292K 3-3/4” Bushing 1
293 45293-11 3-3/4” X 3-5/8” Reducing Die 2
294 992012-72 Cotter Pin 4

10
11
 MODEL RS TRANSMISSION ASSEMBLY
REPLACEMENT PARTS
REF. PART NUMBER DESCRIPTION QTY.
NO. REQ’D
------ 24900 Hydra torque & Super Powermatic Transmission 1
Assembly (Ref. 164-224)
164 24907 Transmission Case 1
164A 16980 Gear Box Cover Gasket 1
165 992005-04 Transmission Case Capscrew, ½” x 1 ¼” 5
165A 992051-10 Lockwasher, 1/2” 5
166 24908 Transmission Case Cover 1
167 24913 Transmission Case Gasket 1
168 992082-72 Transmission Case Cover Dowel Pin 1
169 992019-01 Transmission Case Cover Screw, 3/8” x 1/2” 6
170 940207-6 Transmission Case Bushing (Standard), 3/4” x 1/8” 1
170A 992073-01 Grease Fitting Alemite 2
171 15504 Gear Box Cover Bearing Plate 1
172 16978 Gear Box Cover Bearing Gasket 1
173 992015-04 Gear Box Cover Bearing Plate Capscrew, 1/4” x 3/4” 3
174 940257-4 Gear Case Oil Plug 1
----- 25940 Bevel Pinion Cage Assembly 1
175 24909 BEVEL PINION 1
176 979136-8 Bevel Pinion Inboard Bearing 1
177 24920 Bearing Spacer 1
178 979384-8 Bevel Pinion Outboard Bearing 1
179 992097-W07 Lockwasher 1
180 992097-N07 Bevel Pinion Locknut 1
181 24919 Bevel Pinion Bearing Cage 1
182 992181-244 Bevel Pinion Bearing Cage Snap Ring 1
183 992017-07 Bearing Cage Capscrew, 1/4” x 3/4” 4
184 24922 Bearing Case Shim Set 1
----- 25972 Bevel Gear Shaft Assembly (Ref. 185-191) 1
185 27372 Bevel Gear Shaft 1
189 24910 Bevel Gear 1
190 992310-606 Bevel Gear Key 2
191 992256-78 Bevel Gear Shaft Upper Bearing Snap Ring 1
----- 27371-1 Counter Shaft Assembly (Ref. 192-198) 1
192 27371 Counter Shaft 1
194 940017-816 Drive Pinion Key 1
196 24915 Driven Gear 1
197 992256-175 Driven Gear Snap Ring 1
198 941145-78 Counter Shaft Upper Bearing Snap Ring 1

12
 MODEL RS TRANSMISSION ASSEMBLY
REPLACEMENT PARTS
REF. PART NUMBER DESCRIPTION QTY.
NO. REQ’D
------ 25945-1 Drive Shaft Assembly (Ref. 199-212) 1
199 24911 Drive Shaft 1
200 940017-816 Drive Shaft Key (Short) 1
201 16720 Drive Shaft Key (Long) 4
202 942390-52 Bevel Gear Shaft Lower Bearing, Outer Race 1
202A 942394-9 Bevel Gear Shaft Lower Bearing, Inner Race 1
203 24915 Driven Gear 1
204 992256-175 Driven Gear Snap Ring 1
205 940295-215 Drive Shaft Oil Seal 1
206 979093-8 Drive Shaft Upper Bearing 1
207 992253-281 Drive Shaft Oil Seal Retaining Ring 1
208 24921 Drive Shaft Upper Bearing Spacer 2
209 15515 High Speed Driver Gear 6
210 15535 Low Speed Driver Gear 1
211 992256-137 Low Speed Driver Gear Retaining Ring 1
212 992256-78 Drive Shaft Bearing Retaining Ring 1
------ 25946 Upper Bearing Cage Assembly (Ref. 213-218) 2
213 24918 UPPER BEARING CAGE 1
214 979093-5 Upper Bearing 1
215 24917 Upper Bearing Cover 1
216 24926 Upper Bearing Cover Gasket 1
217 992017-04 Upper Bearing Cover Capscrew, 5/16” x 3/4” 3
218 24924 Upper Bearing Cage Shim Set 1
219 15506 Sliding Gear Shaft 1
220 979103-4 Sliding Gear Shaft Upper Bearing 1
221 940295-214 Sliding Gear Shaft Oil Seal 1
222 992256-78 Sliding Gear Shaft Bearing Retaining Ring 1
223 15513 Drive Sprocket 1
224 940048-5205 Counter Shaft Bottom Bearing 1
245 970250-6 Standard Hydraulic Motor 1
245 971003-5 High Torque Hydraulic Motor (Option) 1
245A 970499-1247 Key 1
246 992003-07 Motor Mounting Screw 4
246A 992155-04 Motor Mounting Washer 4
225 992080-06 1/8” NPT Plug (For Bearing Removing) 2
247 24927 Motor Gasket 1
247A 45098 Motor Bushing 4

13
14
 MOTOR, VALVE & PIPING GROUP, MODEL RS
REPLACEMENT PARTS

REF. PART NUMBER DESCRIPTION QTY.

NO. REQ’D
245 970250-6 Standard Hydraulic Motor 1
245 971003-5 High Torque Hydraulic Motor 1
245A 970499-1247 Key 1
246 992003-07 Motor Mounting Capscrew 4
246A 992155-04 Motor Mount Washer 4
247 24927 Motor Gasket 1
247A 45098 Motor Bushing 4
248 45241-100 Control Valve Assembly 1
249 992017-13 Control Valve Mounting Bolt 5/16 3
249A 992089-03 Nut 5/16 3
250 25356 Control Valve Lever 1
251 27499 Control Valve Support 1
252 992003-06 Front Support Mounting Bolt, 3/8” 2
252A 992089-05 Nut, Nyloc 3/8 2
255 992141-S-12-12 90° Male Elbow, 3/4” Pipe X JIC 4
270 992349-012-064 Nipple, Long 1
271 992137-S-16-12 Adapter Bushing 1
272 992349-012-032 Nipple, 3/4” Pipe Short 1
273 992082-72 Dowel Pin 1
274 27500 Throttle Lever Guard Assembly (Ref. 273-274) 1
275 992005-08 Guard Retaining Bolt 1
275A 992089-09 Hex Nut 1
276 900706-240 Hose, Hydraulic 2
278 992407-S-12-12 90° Female Elbow, 3/4” Pipe 1

15
16
17
18
19
20
21
22
23
 M/S MANUAL BACK-UP ASSEMBLY
REPLACEMENT PARTS LIST
REF. PART NO. DESCRIPTION WGT.
NO. NUMBER REQ’D LBS
127 992012-36 4 COTTER PIN 1.900 - 4-1/2” .10
127 992012-36 5 COTTER PIN 4-1/2” - 6-1/8” .10
206 45206 1 LATCH SPRING 1.900 - 4-1/2” .13
206 45206 2 LATCH SPRING 4-1/2” - 6-1/8” .13
209 45209 2 DIE .20
45266 1 LEVER 1-5/16” - 2-1/16” 2.00
267 45267 1 LEVER 1.900 - 4-1/2” 2.00
267 45578 1 LEVER 4-1/2” - 6-1/8” 2.00
295 992015-02 2 SOCKET SCREW .20
359 45359 3 HANGER PIN ASSY 1.00
360 992047-12 3 HAIR PIN .06
572 45572 1 LEVER LATCH 35.00
572 45577 1 LEVER LATCH, SHORT 4-1/2” - 6-1/8” 35.00
421 45421 1 LONG JAW 12.00
422 45420 1 1.31 - 2.06 LUG JAW 6.00
422 45422 1 2-3/8” - 3.668 LUG JAW 6.00
422 45424 1 3-1/2” - 4-1/2” LUG JAW 8.00
422 45579 1 4-1/2” - 5-1/4” LUG JAW 7.00
422 45580 1 5.200 - 6-1/8” LUG JAW 5.00
494 45494 2 HINGE PIN 1.900 - 4-1/2” .13
494 45494 5 HINGE PIN 4-1/2” - 6-1/8” .13
573 45573 1 LONG SPRING (LEFT) .13
574 45574 1 SHORT SPRING (RIGHT) 4.00
575 45575 2 HINGE PIN
591 992008-18 1 SCREW .13
622A 45622-5 INNER/OUTER SLEEVE ASSY (Ref. No.622, 623, 643, 591, 359) .13
622 45622 1 OUTER SLEEVE 10.00
623 45623 1 INNER SLEEVE 5.00
624 45624 1 LEVER, BAR 8.00
643 945031-64 2 SUSPENSION SPRING .25
45715-100 1 BACK-UP ASSY COMPLETE WITH 1.31 - 2.06 LUG JAW 53.00
45700 1 BACK-UP ASSY COMPLETE WITH 2-3/8” - 2-7/8” LUG JAW 53.00
45720 1 BACK-UP ASSY COMPLETE WITH 3-1/2” - 4-1/2” LUG JAW 53.00
45725-100 1 BACK-UP ASSY COMPLETE WITH 4-1/2” - 5-1/4” LUG JAW 53.00
45745-100 1 BACK-UP ASSY COMPLETE WITH 5.200 - 6-1/8” LUG JAW 53.00
45715-200 1 LEVER LATCH SUB ASSY 1.31 - 2.06 35.00
45730 1 LEVER LATCH ASSY COMPLETE WITH 35.00
2-3/8” - 2-7/8” LUG JAW
45740 1 LEVER LATCH ASSY COMPLETE WITH 35.00
3-1/2” - 4-1/2” LUG JAW
45725-200 1 LEVER LATCH SUB ASSY WITH 4-1/2” - 5-1/4” LUG JAW 35.00
45745-200 1 LEVER LATCH SUB ASSY WITH 5.200 - 6-1/8” LUG JAW 35.00

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 STANDARD M15 HYDRAULIC MOTOR ASSEMBLY
MODELS BTS, RS, & CTS
REPLACEMENT PARTS
REF. PART NUMBER NO. DESCRIPTION
NO. REQ’D
243 970250-6 1 Standard Hydraulic Motor Assembly (Ref. 1-39)
------ 970499-5 1 Shaft End Cover (Ref. 1-7, 9-19, 33-36)
1 970499-1005 1 Snap Ring
2 970499-1003 1 Bearing Shield
3 970499-1004 1 Bearing Seal
4 970499-1002 1 Shaft Ball Bearing
5 970499-1247 1 Shaft Key
6 970499-1034 1 Shaft
7 970499-1009 1 Bearing Spacer
8 970499-1011 1 Motor Shaft Seal
9 970499-1001 1 Shaft End Cover
12 940308-1 1 Grease Fitting
13 970499-1007 1 Back-up Ring
14 970499-1006 1 Bronze Insert
15 992154-211 1 O-Ring
16 992154-026 1 O-Ring Gasket
17 992287-NC-211 2 Back-Up Ring
18 992154-211 1 O-Ring
19 970499-1021 4 Roller Bearing
----- 970499-272 1 Gear Housing (Ref. 20-22, 24, 26-30)
20 970499-1127 12 Pocket Seals
22 970499-1026 2 Thrust Plate
23 452810-000 1 Driven Gear
24 970499-1029 2 Ring Gasket
26 970499-1225 1 Gear Housing
36 800031 1 Check Valve Seat Kit Assembly
38 970499-1220 1 Port End Cover
39 970499-1061 4 Capscrews

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 HIGH TORQUE HYDRAULIC M25 MOTOR ASSEMBLY
MODELS RS, & CTS
REPLACEMENT PARTS
REF. PART NUMBER NO. DESCRIPTION
NO. REQ’D
243 971003-5 1 High Torque Motor Assembly (Ref. 1-22)
------ 971499-33 1 Shaft End Cover
1 452581-003 1 Seal Retainer Ring
2 452882-096 1 High Pressure Motor Shaft Seal
3 452881-120 1 O-Ring
4 1 Bearing Cup (Comes With Bearing)
5 450384-008 1 Tapered Bearing
6 970499-1247 1 Drive Shaft Key
7 971499-1058 1 Drive Shaft
8 455031-402 1 Shaft End Cover
9 453681-001 2 Check Assembly
10 450481-002 1 Bushing
11 453581-176 1 Spring
12 450381-059 4 Roller Bearings
13 452882-050 12 Pocket Seal
14 452185-012 2 Thrust Plate
15 452884-021 2 Seal Gasket
16 458015-116 1 Gear Housing
18 452815-000 1 Gear Set
22 453100-100 1 Housing End Cover

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