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Shears
Machine Parameters Manual V.2.0
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v2.0 Nov.12
TABLE OF CONTENTS
INTRODUCTION ..................................................................................................................................... 6
P01 MACHINE CONFIGURATION ......................................................................................................... 7
Menu Button 7
Toggle Pages Button 7
P01.01 Machine Type 7
P01.02 Start Pump Button 8
P01.03 Automatic Cut 8
P01.04 Quantity 8
P01.05 Material 9
P01.06 Blade Gap 9
P01.07 Second Blade Gap 9
P01.08 Axis 10
P02 MACHINE CONFIGURATION 2 ...................................................................................................... 11
P02.01 Sheet Support 11
P02.02 Return to Sender (RTS) 12
P03 MACHINE CONFIGURATION 3 ...................................................................................................... 13
P03.01 Auxilary Function 13
P03.02 Eco Mode 13
P03.03 Store/Delete Programs in Level 0 14
P03.04 HMI Locked in Level 0 14
P03.05 Toggle Pages 14
P03.06 Show Cycle Steps 14
P03.07 Retraction 15
P03.08 Analog Pressure 15
P03.09 Cutting Length Sensor 15
P04 MACHINE SETTINGS ..................................................................................................................... 16
Machine Settings Wizard 16
P04.01 Max Programmable Cutting Length 16
P04.02 Time Before Axis Start at BDC 16
P04.03 Default Time for Max Cutting Length 17
P04.04 Time to Close Hold-Downs 17
P04.05 Time to Close Hold-Downs if not TDC max 17
P04.06 Timing Valves 18
P04.07 AutoCut Minimum Waiting Time at TDC 18
P05 PREFERENCES .............................................................................................................................. 19
P05.01 Axes Start at 19
P05.02 Sheet Offset 19
INTRODUCTION
This manual is specifically written for qualified technicians.
Information contained herein will serve as a guide for all technicians setting up shear
machines with the Cybelec CybTouch 6 numerical control.
The following documents may also be useful to a technician for setting up and testing
a shear machine with the CybTouch 6:
CybTouch 6 for shears user manual:
CybTouch6_Shear_Usermanual_EN_vx.x.pdf
CybTouch 6 for shears technical manual:
CybTouch_6_G_1612io_Technical_manual_vx.x.pdf OR
CybTouch_6_W_88io_Technical_manual_vx.x.pdf
The present manual will describe all machine parameters of the CybTouch.
Please note that modifications to the machine parameters may imply additional inputs
or outputs to be configured (also done in the machine parameters), and will have a
direct effect on the HMI. Functions and/or buttons will be deactivated/hidden/made
available depending on the machine configuration.
Menu Button
The Menu button allows you to exit the P01 Machine Configuration page or to
scroll through the other machine parameters pages:
P01.04 Quantity
When enabled, the Show quantity function allows the operator to enter a number
of times a program can be repeated (number of pieces to be produced).
No: The quantity counter is not displayed.
Yes: The quantity counter is displayed; the operator can enter a number
of pieces to be produced.
P01.05 Material
When enabled, the Show material function will display the material type used and
allow the operator to change the material type:
Yes: Material selection is displayed; the operator can select the material
type.
No: Material selection is not displayed. Blade gap is also not visible
- Minimum display Yes/No
When set to Yes, the working pages of the interface are simplified
(less icons) so that the CybTouch can be used as a positioner
control.
P01.08 Axis
Back gauge: The back gauge is configured and can be used.
Front gauge: The front gauge is configured and can be used.
P01.09 Clamp parameter becomes available.
None: The back gauge is disabled (screen and management). This
feature is commonly used at startup of the machine.
By default this parameter is set to Yes. The operator immediately knows in which
phase the machine currently is. This feature and the Machine Status pages are very
helpful during the first service calls between the operator and the service technician.
P03.07 Retraction
Retraction of the back gauge can be set as follow:
No: The backgauge will not retract.
Always: The backgauge will always retract.
Selectable: The backgauge will retract or not, this is defined by
operator.
Retraction is only possible if AutoCut function is active.
Retraction distance: Backgauge retraction distance
Mandatory for thickness over: Retraction is mandatory if
material is thicker than this parameter value.
If 2 blade gaps are used, the angle and cutting length sensor must be an
encoder.
The sensor (potentiometer/linear encoder) must be positioned as far as possible to the
right of the machine in order to obtain maximum precision.
Encoder index must be positioned near to BDC (approx. 10 - 20 mm), before the
blades cross.
2. Press the foot pedal to lower the beam, the time it takes for the beam to go from
TDC position to BDC is measured (here 8.20 seconds).
3. Touch the button to exit the Wizard and return to the machine parameters
page.
4. The programmed cutting length value is now set.
P05 PREFERENCES
Advanced button
Touching the Advanced button displays the P06b Advanced Axis Regulator
page.
These parameters are automatically generated by executing the Wizard described
below. See section P06b Advanced Axis Regulator X for more details.
(*) Make sure this speed is at least 30 to 40 % lower than the expected final
speed.
1. Touch the Wizard button to launch a Wizard to help you set the axis.
Simply follow the instructions in the Wizard for the following:
Axis movement direction:
2. Program the voltage to a value of minus 30-50%
(30% = auto-tuning will be made with max 3V output. 50% = auto-tuning done
with 5V output)
3. Simply follow instructions in the Wizard.
4. Proceed the same for the following steps:
Axis resolution.
Axis position test.
Note: if the mechanical position is not right when you measure it,
restart the wizard.
Axis limits.
Axis identification:
5. Set the direction (01 Direction) in which the axis should move. The axis will
move for its identification for a certain time as defined in the next steps. Choose
the axis direction where the most distance is available for the stroke.
6. Set a test voltage (02 Voltage) for axis movement, 2 to 5 V preferably.
Start tests with a small v at the beginning in order to observe axis reaction.
7. Set the duration (03 Time) for axis movement, 2 to 4 sec preferably (but
depending on the axis speed). Start with small value. Too small value will
results one error. Increase the time if error 56 is shown (see errors on page 48).
8. Touch Start,
a. Axis starts a movement with above values, oscillates, stops, and then
returns near to the start position.
b. The Positioning OK message appears and the 10 speed at
10V value is calculated.
Note: P06.04 Positioning speed = 10 Speed at 10 V – 15%.
The P06.04 Positioning Speed can be made lower but never higher.
If an identification error [ ] occurs:
i. Err 1 = No motion detected. Should not happen if you
started the Wizard from the beginning.
ii. Err 2 = Not enough oscillations.
Increase the above identification time.
iii. Err 3= Oscillation amplitude.
Increase the above identification voltage.
In all cases, make sure that the amplifier / frequency converter doesn't
have internal ramps.
If ramps are set, turn them off (or set them to 0).
Make sure that no tests are performed by the drive at start movement.
If tests are set, turn these tests off (such as the inductance or poles
tests).
After executing the Wizard, the backgauge is set to run in normal operating conditions.
7. Touch to move on to Axis Tuning.
Axis tuning:
1. Choose between closed loop and open loop. Keep open loop if frequency
converter is used.
2. Reduce the 04 Positioning speed if needed, never make it higher.
After executing the Wizard, the backgauge is set to run in normal operating conditions.
P06b.03 Acceleration
This parameter determines the X axis default acceleration speed.
The bigger the value is, the faster the acceleration is.
This is the max allowed distance between the calculated and the real trajectory.
If during movement the value in P06b.08 Supervisor error is exceeded, the
CybTouch stops the movement and displays FW Err 32 Trajectory following
error.
If this occurs, try to slow down the positioning speed and or acceleration, or check
that the axis has no mechanical friction spots on its stroke.
Refer to the error description chapter for additional information.
This is the max. allowed speed difference between the calculated and the real
speed.
If during movement speed difference exceeds the value in P06b.09 Supervisor
speed level, the CybTouch stops the movement and displays FW Err 39
Speed following error.
If this occurs, try to slow down the positioning speed and/or acceleration, or check
for friction points on the axis stroke.
Refer to the error description chapter for additional information.
Most of these parameters are set during the Wizard procedure. They can be
modified manually if necessary.
This machine parameters page can display parameters for more than one axis.
Simply touch –X– or –Y– in the page title to switch from one axis to the other.
P07.10 Parking
Note: Parking position must be smaller than P07.07 Maximum limit parameter
value.
If there are several axes, touch the axis name –X– or –Y– on top of the page to
switch from one axis to the other.
fracture width
0.00
0.40 100.00
1.00
0.40 99.00
1.00
0.00 100.00
101.00
1.00
100.00 0.00
The analog inputs or outputs may be modified according to the machine requirements.
Simply touch a field and select the input or output to configure.
Encoder signals:
If configured (in P01.07) the second blade gap can be adjusted in the second machine
parameter page. Press the (1) or (2) to switch between blade gap pages.
It is recommended to use the blade gap Wizard to setup the range (min-max) of
the blade gap stroke. For more info, simply follow the Wizard on the CybTouch:
If the stroke is not linear (eccentric) it is possible to compensate this adding some
points (up to 6 more):
If the parameters are changed after the Material tables are programmed, you MUST
check and adapt the minimum and maximum of all tables in the Material pages.
the minimum and the maximum stroke values, the P12.03 Advanced stop and the
P12.04 Overrun distance.
P12.02 Tolerance
Tolerance for blade gap positioning.
To avoid problems, the tolerance value must be bigger than the P12.03 advanced
stop parameter.
If there is a programmed P12.04 Overrun distance, the tolerance value may be
programmed at smaller value than the advance stop.
Make sure you select the correct sensor (potentiometer or encoder) in P03.10.
Enter the machine dimensions (the three lower fields in the above screen).
Enter the minimum and maximum cutting angle.
P14.02 Resolution
This parameter defines the resolution (degree of precision) of the cutting length
sensor. If the sensor is a linear encoder, usually the resolution is 200.000.
If you know the resolution, enter the value when Wizard asks for it.
If the sensor is a potentiometer, let the Wizard determine the resolution for you.
P15 PRESSURE
This feature manages a proportional pressure valve for the system pressure.
Only displayed if the P03.09 Analog pressure parameter is set to Yes.
The technician can teach pressures by entering values in the linearization table.
To enter a value, touch the header of the column where the value should be entered.
Make sure the values are consistent (increasing from left to right).
Pressure Wizard
Touch the Wizard button to launch the pressure Wizard then follow the
instructions in the Wizard.
P15.03 Beam Up
This is the pressure required for the beam to move up at a certain speed.
Default passwords
For each access level there is a default password:
Access
Description Default Notes
level
0 Unlock touchscreen when 55 If machine parameter P03.04 HMI
locked in level 0. locked in level 0 is set to Yes
1 Access to programs 111 Only if the machine parameter
P03.03 Store/Delete programs
in level 0 is set to Yes
2 Access Service 222
3 Access Machine parameters 333
4 Supervisor access level * Supervisor level of access allows the
access levels 1, 2 and or 3 to be
modified. It cannot be modified.
5 Reset the HMI password (for * This password resets the HMI
blocking the touchscreen) password to the default password.
Only works If machine parameter
P03.04 HMI locked in level 0 is
set to Yes
Internal Create an internal backup for * Internal backup is created in a specific
backup data area of CybTouch memory
Restore Restore using internal backup * Restores data from the internal backup
on CybTouch memory
Changing passwords
Access level 4 is required to modify all access level passwords:
Important: Once a password is modified it is no longer possible to
return to the default password, except the HMI lock (touchscreen
locked in level 0 access).
If a password is forgotten / lost the only way to continue is to modify
the password again in Supervisor mode.
4. Enter the new password with the numerical keypad and validate. Enter the new
password again to confirm. The message Password accepted is displayed
in the interactive message line if the password was changed successfully.
Note: The new passwords must all be unique and must not be the same as the default
passwords described above.
After setting up the machine, the tachnician must create an in internal backup in the
CybTouch for the machine parameters. This is used if there is a problem with the
CybTouch to reset the machine paremeters. Code level 3 and the backup code are
required for this (817).
This is done via the Maintenance page, in the Service Menu:
1. Touch the Menu button
2. Touch Services.
3. Touch Services again.
4. Touch Maintenance.
5. Touch Internal backup.
6. Enter password level 3.
7. Touch Backup.
8. Enter the backup password (817).
9. Touch Internal backup again.
10.Touch Backup again.
11.Validate to create the backup.
Below is a list of warning and error messages which may be displayed in the
interactive message line on the CybTouch. Each message is explained and possible
solutions are provided:
Warning messages are on a green background, and are information or
instructions that will disappear automatically.
Error messages (machine or CybTouch errors) are on a red background. They
inform the user of an error occurring on the machine or CybTouch, and
sometimes require intervention by the end user or a technician.
WARNING MESSAGES
10 //Cycle in progress The operator touched the screen while a cycle is running (the
screen is inactive except the STOP button).
15 //"automatic cut" input is not The automatic cut input is configured but not active. It must be
active active to enable the AutoCut function in the EasyCut page.
Usually a switch or key switch is used to enable this function.
18 //Empty field Operator did not enter a value.
19 //24V I/O power on 24V to the inputs/outputs is now available.
29 //End of list End of list reached. Scroll backwards.
32 //Data entry in progress Operation impossible: data entry in progress.
35 //Access not allowed Operator needs to enter a different password.
37 //Moving direction has been Wizard msg.: Rotary direction of the motor has been changed.
inverted
38 //Counting direction has been Wizard msg.: Counting direction of the axis has been changed.
inverted
39 //Moving and counting direction Wizard msg.: Both the rotary direction of the motor and the
have been inverted counting direction have been changed
42 //No movement executed Wizard msg.: Operator pressed but the requested movement
was not made.
43 //Waiting input "RTS ready" A switch makes sure the sheet support is in the correct position
for the operator to move the backgauge to retrieve the cut part.
Check the RTS switch on the sheet support.
44 //Min. BDC limit reached Minimum BDC limit has been reached, down stroke has been
stopped. This may occur in manual mode. If this message
appears often In normal cutting operation, the machine
parameters need to be readjusted.
ERROR MESSAGES
03 //Buffer Full The part-program memory is full, you cannot add another
sequence.
04 //Code refused The password to access the selected page is not correct. Enter
the correct password.
05 //File not compatible The loaded part-program is incompatible with the CybTouch.
This part should be deleted.
06 //Machine parameter file This file is corrupt and cannot be saved. Try to restart the
problem CybTouch. If the problem persists, format the memory.
07 //Machine parameters not If a software update has been made over a much older version,
compatible, please format data the parameters are perhaps no longer compatible. Or if
uploaded parameters (with RFlink) are much older or newer than
the current software version, they may also not be compatible. A
new start up of the machine must be made.
Please contact a Cybelec technician for more information.
08 //Lismisc File not compatible Information message, it will disappear upon next CybTouch
restart.
09 //Save program problem This file is corrupt and cannot be saved. Try to restart the
CybTouch. If the problem persists, format the memory.
11 //Write to file problem This file is corrupt and cannot be saved. Try to restart the
CybTouch. If the problem persists, format the memory.
12 //X smaller than minimum limit The operator entered a value under the limit or a memorized
value in the program is under the limit. Change value.
13 //X over maximum limit Operator entered a value over the limit or a memorized value in
the program is over the limit. Change value.
14 //Fw SetVar Error May occur when a feature is configured, but a dedicated in–
output is not configured. Usually this is solved by loading the
default in-outputs configuration.
15 //"BDC min" input is active Min BDC has been reached, cannot descend more.
17 //Programming error Machine parameters incorrectly configured, the page with the
error is displayed.
19 //Sheet support X safety A safety zone is defined while using the sheet support. The
sheet support can't be used while X is programmed in that zone.
20 //Cycle repeat = 0 Cannot start cycle because the repeat cycle function is set to
“0”.
21 //No material defined (define No materials programmed in the Material pages (in User
one or more in Materials page) preferences). A material must be selected to perform
calculations.
25 //No FAST task running [ ] Switch OFF the machine for 1 min and restart it.
28 //No I/O 24V or overload (output Inputs/outputs 24V power supply is no longer present or an
in safety off) output is overloaded. Reset any safety device on the machine,
and check that protection grids and rear guards are closed, etc.
If problem persists, switch machine OFF for 3 min and restart
again. If problem still persists check the machine manual and/or
contact a Cybelec technician for more information.
30 //Touch Screen error, code [ ] Please contact a Cybelec technician for more information
regarding this specific code and details.
31 //Retraction mandatory for the Cannot disable retraction because the selected material is too
selected thickness thick.
32 //Pedal released before end of Cutting length is programmed and operator released the foot
cycle pedal before the cutting length was reached.
In such case, the cut is considered as not finished. In a program,
the CybTouch doesn't jump to next step. Keep pedal pressed
until the beam automatically returns.
33 //Syntax error in XML file This file is corrupt and cannot be used. Try to restart the
CybTouch. If the file is a part-program, try to delete it.
58 //Fw Axes Error 32 [Trajectory This is a regulator error. The axis could not follow its trajectory.
tracking error] This may be due to high friction, resistance or an obstacle on the
axis movement. This may also be a drive problem.
The parameter P06b.08 Supervisor error monitors whether the
axis can follow the trajectory.
If the error between the theoretical (requested) trajectory and the
real trajectory (position of the axis) is more than xx mm, the
CybTouch stops and displays FW Axes Error 32.
63 //"Cutting length" analog input While configuring (setting up) the CybTouch, dedicated input or
not configured output are not configured but are requested to run properly.
64 //"Cutting length" encoder not While configuring (setting up) the CybTouch, dedicated input or
configured output are not configured but are requested to run properly.
65 //X axis is not configured RTS is configured in machine parameters, while X axis is not
configured. X axis must be configured for RTS function to be
available.
66 //Fw Axes Error 33 [Maximum This is a regulator error. The axis could not follow its trajectory.
voltage time exceeded (10V)] May be due to higher friction, resistance or an obstacle on the
axis movement. May also be a drive problem.
The parameter P06b.10 Control time out is the maximum time
that the regulator is allowed to give the maximum voltage. In this
example, the parameter is set to 0.1 s. This means if the
regulator gives 10V for more than 0.1 sec, the CybTouch will
stop and display FW Axes Error 33.
This error means the axis cannot follow the trajectory
programmed in the machine parameters (acceleration and
speed). So the regulator gives 10V to try to make the axis
follow. Try to reduce the Positioning speed P06.04 and or
reduce the Acceleration P06b.03. To avoid excessive errors
program this parameter to 0.2 / 0.3 sec, or even 0.5 sec.
Tip: To adjust speed, we recommend you use the axis Wizard.
If the speed found by the Wizard is too high, it can safely be
reduced, but must never be programmed higher.
67 //Fw Axes Error 39 [Speed This is a regulator error. The axis could not follow its trajectory.
tracking error] May be due to higher friction, resistance or an obstacle on the
axis movement. May also be a drive problem.
Error 115 Error 115 is a "parasite" problem. This error can occur if:
the frame of the CybTouch is not connected to the
ground.
the 0VDC_IO is not well connected.
the 0VDC_IO is wired in serial when it should be wired
in star.
See wiring recommendation in the technical manual:
Specific inputs are available for controlling the electrical box with the remote control:
Beam up,
Blade gap 1 select,
Blade gap 2 select,
Blade gap +,
Blade gap -.
Please refer to the P10 Digital Output Configuration section for more details.