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PURE

CYCLING

MANUAL
URBAN BIKE
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Your bicycle and this manual comply with the requirements of the EN ISO 4210-2 standard.

Important: Assembly instructions page 11. Before your first ride read pages 4-10.
1

COMPONENTS
TABLE OF CONTENTS
1 Frame: 13 Stem 2 Welcome
a Top tube 14 Handlebars 4 Intended use
b Down tube 15 Front lamp 6 Before your first ride
c Seat tube 16 Shift lever 9 Before every ride
d Chainstay 17 Brake lever 11 Assembly from the BikeGuard
e Rear stay 18 Headset 31 Packing your Urban bike
f Head tube 19 Fork 32 What to bear in mind when ­adding
20 Front brake ­components or making changes
2 Saddle 21 Rotor 33 Special ­characteristics of carbon
3 Seat post 22 Drop-out 34 Care instructions
4 Seat post clamp with rear light 35 After an accident
5 Mudguard Wheel: 37 Adjusting the Urban bike to the rider
6 Rear brake 23 Valve 38 Adjusting the ­saddle to the ­correct height
7 Cassette sprockets 24 Threaded axle 40 Fore-to-aft-­position and ­saddle tilt
8 Rear derailleur 25 Spoke 41 Adjusting saddle position and tilt
9 Chain 26 Rim 43 Shifter and brake lever adjustment
10 Chainring 27 Tyre 45 Adjusting the brake lever reach
11 Crank set 28 Hub 46 The brake system
12 Pedal 47 The gears
48 Belt drive
49 Readjusting the tension on Canyon Urban
bikes with eccentric bearing
51 Lighting
52 General notes on care and ­inspection
52 Washing and cleaning your Canyon
54 Safekeeping and storing your Canyon
55 Servicing and inspection
56 Service and maintenance schedule
58 Recommended torque values
62 Legal ­Requirements for Riding on ­Public
Roads
63 Warranty
GENERAL NOTES ON THIS MANUAL 64 Guarantee
PAY PARTICULAR ATTENTION TO THE FOLLOWING SYMBOLS: 65 Crash replacement

Please note that the aforementioned consequenc- This symbol warns you about actions
es will not be repeated each time the symbols that could lead to damage to property or
appear in the manual. the environment.

This symbol indicates an imminent risk This symbol signifies information about
to your life or health unless you comply how to handle the product or refers to a
with the instructions given or take preventive passage in the operating instructions that de-
measures. serves your special attention. Important: Assembly instructions page 11. Before your first ride read pages 4-10.
WELCOME
2 WELCOME WELCOME 3

DEAR CANYON CUSTOMER, Note that the instructions and tips may require Observe the road traffic rules in the country where
further explanation depending on various factors, you use your Canyon Urban bike. Therefore, al-
In this manual we have compiled for you lots of such as the experience and skills of the person ways ride carefully and respect the other traffic
tips on how to use your Canyon bike, instructions doing the work or the tools being used, and some participants.
for maintenance and care plus a wealth of things jobs may require additional (special) tools or
worth knowing on bicycle technology. Read this measures not described in the manual. Never ride under drugs, alcohol or when you are
manual thoroughly. You will find it worth your tired. Do not ride with a second person on your
while; even if you have cycled all your life and feel Furthermore, you will find numerous service mov- bike and never ride without having your hands on
like a veteran with your new bike. Bicycle tech- ies on our website www.canyon.com that will the handlebars.
nology has developed tremendously over the past help you carry out small repair and maintenance
few years. works. Before you set off note: Always ride carefully so as Always with helmet and glasses
For your own safety, never do work on your bicycle not to endanger yourself or others. Respect nature
For your enjoyment and safety when cycling on unless you feel absolutely sure about it. If you are when touring through forests and meadows. Make
your Canyon, read the complete first part of this in doubt or if you have any questions, contact our it a habit to only ride with appropriate equipment.
manual thoroughly and service hotline +49 (0)261 94 90 30 00! At least you should wear a properly adjusted bike
helmet, sturdy shoes and suitable, bright coloured
XX strictly follow the assembly instructions given in Note: This manual cannot teach you the skills of clothing.
chapter “Assembly from the BikeGuard“, a bicycle mechanic. Even a manual as big as an
encyclopaedia could not describe every possible Your Canyon team wishes you lots of fun and en-
XX read chapter “Before your first ride“, combination of available bicycles and compo- joyment with your bike!
nents. For this reason this manual focuses on your
XX see chapter “Intended use“ to read up on how to newly purchased bike and standard components On delivery of the bike, the manufacturer has to
use your new bike and on the permitted overall by drawing your attention to important notes and attach additional manuals. Visit www.canyon.com
weight (rider, clothing and baggage) and warnings. It does, however, not teach you the ba- for supplementary manuals.
sic skills of a bike mechanic or help you assemble
XX carry out the minimum functional check before a complete bike from the Canyon frameset!
every ride. For more details on how to proceed,
read chapter “Before every ride“ of this manual. This manual cannot teach you how to ride. For
Do not ride your bike unless it has passed the this reason this manual focuses on your newly Editor:
functional check one hundred per cent! purchased bike by drawing your attention to the Canyon Bicycles GmbH
This manual does not help you to as-
most important notes and warnings. This manual Karl-Tesche-Straße 12
semble a bicycle from individual parts
On the digital data medium enclosed with this cannot teach you riding a bike or make you famil- D-56073 Koblenz
or to repair it! Technical details in the text and
manual you will find a number of maintenance iar with the traffic rules. illustrations of this manual are subject to
and repair routines in detail. When carrying out Service hotline: +49 (0)261 94 90 30 00
change. This manual complies with the re-
these routines, be aware that the instructions and Be aware that cycling is a hazardous activity that Order fax: +49 261 40400-50
quirements of the EN ISO 4210-2 standard.
information provided in your manual only refer to requires that the rider stays in control of his or E-mail: uk@canyon.com
This manual is subject to European legislation.
this Canyon bike and that they do not necessari- her bike at all times.
ly apply to other bikes. Due to numerous designs Concept, text, photos and graphic design:
Visit our website at www.canyon.com.
and model changes, it may be that some of the Like any sport, bicycling involves the risk of injury Zedler – Institut für Fahrradtechnik There you will find the latest news, use-
routines are not described in every detail. For this and damage. By choosing to ride a bike, you as- und -Sicherheit GmbH ful tips as well as the addresses of our distri-
reason be sure to also observe the operating in- sume the responsibility for the risk. Always keep www.zedler.de bution partners.
structions of our component suppliers enclosed in mind that you have no protection technique Last update: March 2019, edition 5
with the BikeGuard. around you, which could avoid injuries, such as
e.g. the bodywork or the airbag of a car. For your own safety, never do any assem-
© No part of this manual may be published, re- bly or adjusting work on your bike, unless
printed, translated or reproduced in extracts or you feel absolutely sure about it. If you are un-
with electronical systems or used for other busi- sure about anything, call our service hotline
ness purposes without prior written permission +49 (0)261 94 90 30 00. E-mail: uk@canyon.com
of the author.
4 INTENDED USE INTENDED USE 5

INTENDED USE Condition 2


Bikes of category 2 are suitable for well-main-
tained hard-surface roads where the wheels re-
To define the intended purposes for the different types of bicycles, we have classified our bikes in differ- main in permanent contact to the ground. These
ent categories. The purpose of this classification is to define the test requirements complying with the bikes are designed for urban mobility and thus
respective stress as early as during the development of our bikes. This is to ensure the highest possible mainly for participation in road traffic and use on
level of safety for the use of our bikes. public and permitted lanes. This category com-
prises urban, city and trekking bikes.
It is therefore of major importance that the bikes are not used under conditions beyond the intended use, The permissible maximum overall weight com-
as this bears the risk that the bikes’ maximum load is exceeded and the frame or other components are prising rider, luggage and bicycle should not ex-
damaged. This can result in severe crashes. ceed 120  kg. Under certain circumstances this
permissible maximum weight can be further
The permissible maximum overall weight comprising rider, luggage and bicycle should not exceed 120 kg. limited by the component manufacturers’ recom-
Under certain circumstances this permissible maximum weight can be further limited by the component mendations for use.
manufacturers’ recommendations for use.

The frame of your bike is marked according to one of the following symbols indicating the category your
bike belongs to. If you are not sure about the category your bike belongs to, contact our service centre.

Condition 1
Bikes of this category are designed for riding on
hard-surface roads where the wheels remain in
permanent contact to the ground. These are in
general road racing bicycles with racing handle-
bars or straight handlebars, triathlon or time trial
bicycles. The permissible maximum overall weight
comprising rider, luggage and bicycle should not Canyon bikes are not approved in gener-
exceed 120 kg. Under certain circumstances this al for mounting child carriers.
permissible maximum weight can be further lim- Mounting a pannier rack for Ortlieb’s
ited by the component manufacturers’ recom- “Sport-Roller” system is permitted. Ob- Canyon bikes are not approved for tow-
mendations for use. serve the maximum weight load indicated on ing (kids) trailers.
Proven cyclocross bikes with racing handlebars the frame (seat tube).
and cantilever or disc brakes are a special case
in this category. In addition, these bikes are also Keep yourself informed by visiting our­
suitable for gravel paths and off-road trails where Mounting a pannier rack to the carbon constantly updated website at
a short loss of tyre contact with the ground due seat post of your Urban bike is not per- www.canyon.com. There you will find an illus-
to small stairs or steps at a height of 15 to 20 cm mitted. The only way of riding with baggage is tration showing in graphic form the intended
can occur. by using a special bicycle backpack. use of all Canyon bikes.
6 BEFORE YOUR FIRST RIDE BEFORE YOUR FIRST RIDE 7

BEFORE YOUR FIRST 4. Are frame size, saddle and handlebars properly
adjusted? Stand over the top tube of your bike
and check whether there is enough clearance
RIDE between the top tube and your crotch (at least
one handbreadth). If there is not, you will find
1. Have you ever ridden an Urban bike? Observe more information under “Service” at our web-
that riding on field and forest tracks as well as site www.canyon.com or contact our service
in the city requires a special amount of con- hotline at +49 (0)261 94 90 30 00.
centration, fitness and practice. Make your-
self gradually familiar with your new Urban Riding with a too big frame may cause injuries,
bike in an unfrequented area and slowly get Too hard braking with front brake; do not imitate when getting off your bike quickly! The saddle Checking the clearance between top tube and crotch
used to the road conditions where you are of your Urban bike should be set to a height
riding on. Attend a riding technique course. Note that the assignment of brake lever from which you can just reach the pedal in its
For more information visit www.canyon.com to brake calliper can vary from country lowest position with your heel. Check whether
to country! Check the brake assignment. If it your toes reach to the floor when you are sit-
2. Are you familiar with the brake system? Canyon does not comply with your habits, we recom- ting on the saddle. For more information about
bikes are normally delivered with the left brake mend you having an expert change the lever- the saddle position, read chapter “Adjusting the
lever operating the front brake. Check whether to-brake assignment! Urban bike to the rider”.
the lever of the front brake is in the position
you are used to. If it is not, you will need to 5. Have you ever tried clipless or step-in ped-
train to get used to the new configuration, as als and the shoes they go with? Before set-
inadvertent use of the front brake can throw ting off with clipless pedals for the first time,
you off your bike. Have the lever-to-brake as- carefully practise locking one shoe onto a Shoes for step-in pedals
signment changed by an expert, if necessary. pedal and disengaging it while the bike is
stationary. Lean against a wall when practis-
Your new bike is equipped with modern brakes ing so that you do not topple over. Adjust the
which may be far more powerful than those locking and release mechanism, if necessary.
you are used to! For more information on the pedal systems
read the notes under “Service” at our website
Be sure to first practise using the brakes off www.canyon.com or contact our service hotline
Belt drive with gear hub
public roads! Do approach the maximum pos- at +49 (0)261 94 90 30 00.
sible deceleration gradually. For more informa-
tion about the brakes, read chapter “The brake
system“.
Step-in pedal
3. Are you familiar with the type and functioning
of the gears? If not, make yourself familiar with
the gears in a place clear of traffic. Make sure
not to shift gears on the front and rear derail-
leur at the same time and not to pedal with too
much force when shifting. For more information
about the gears, read chapter “The gears“. Derailleur gears
A lack of practice when using clipless
pedals or too much spring tension in
the mechanism can lead to a very firm con-
nection, from which you cannot quickly step
out! Risk of a fall!
8 BEFORE YOUR FIRST RIDE BEFORE EVERY RIDE 9

6. Note that you should only use your Canyon for


its intended purpose! Urban bikes are not suit- BEFORE EVERY RIDE
able for off-road use, hard downhill rides over
blocked terrain or for jumps etc. Keep in mind CHECK THE FOLLOWING POINTS BEFORE EVERY
that though looking easy the tricks of a pro- RIDE:
fessional actually require a lot of training and
experience. For your own safety, do not overes- 1. Are the threaded axles of the front and rear
timate your riding abilities. wheel or at the seat post properly closed? For
more information read chapter “Mounting the
In general, Canyon bikes are designed for a front wheel”.
permissible overall weight (rider, luggage and Threaded axle at the front wheel
bicycle together) of 120  kg. Make sure not to 2. Are the tyres in good condition and do both
exceed this limit. For more information about tyres have sufficient pressure? A higher pres-
the use, read chapter “Intended use”. sure gives a better riding stability and reduces
the risk of a puncture. The minimum and maxi-
7. Are parts of your Canyon bike made of carbon? mum pressure (in bar or PSI) is indicated on the
Riding in the city
Note that this material requires special care tyre side. For more information on tyres, tubes
and careful use. In any case, be sure to read and air pressure read the notes under “Service”
chapter “Special characteristics of carbon”. at our website www.canyon.com or contact our
service hotline at +49 (0)261 94 90 30 00.
8. Is your Urban bike equipped with a belt drive?
Make sure the belt is always correctly tightened 3. Test the brakes while standing by firmly pulling
and runs properly over the front and rear belt brake levers towards the handlebars. A pres-
sure point should be reached after the lever Check the tyre pressure
wheels. Be sure to read chapter “The gears” in
any case. has only travelled a short distance; the lever
must, however, not touch the handlebars! Make
Carbon sure no liquid leaks out from hydraulic (disc)
brakes. For more information on the brakes
read the notes under “Service” at our website
www.canyon.com or contact our service hotline
at +49 (0)261 94 90 30 00.

You should not be able to pull the brake lever all the way to
the handlebars

Canyon Commuter with belt drive

Canyon Urban bikes are high-end bikes,


representing lightweight construction If the threaded axles are not closed
as pinnacle of engineering. Also be a profes- properly, bike components can detach.
sional when it comes to handling of the mate- Risk of a fall!
rial. Misuse, unprofessional assembly or insuf-
ficient maintenance can render the Urban bike Do not use your Urban bike, if it fails on
unsafe. Risk of an accident! one of these points!
10 BEFORE EVERY RIDE ASSEMBLY FROM THE BIKEGUARD 11

4. If you want to ride on public roads or in the


dark, check the lighting set, see chapters ASSEMBLY FROM THE CHECKING THE CONTENTS OF THE BIKEGUARD

“Lighting” and “Legal requirements for riding on


public roads”. BIKEGUARD
5. Let your Urban bike bounce on the ground Assembling the bike from the BikeGuard is no
from a small height. If there is any rattling, see witchcraft, but you should proceed with care and
where it comes from. Check the bearings and deliberation. Unprofessional assembly can render
bolted connections, if necessary. the bike unsafe.

6. The major accessory for a successful cycling Never ride without lighting in the dark First we would like to make you familiar with the
tour is a small tool bag fitted underneath the various components of your Canyon.
saddle. The tool kit should include two plas- The BikeGuard contains the assembled frameset
tic tyre levers, the most commonly used Allen Unfold the front cover of your bicycle manu- with the rear wheel mounted and all add-on parts
keys, a spare tube, a tyre repair kit, your mobile al Urban. Here you will find the illustration of a as well as the front wheel which is sometimes
phone and a little cash. Do not forget a tyre Canyon Urban bike showing all the essential com- packed separately in a wheel bag and the saddle
pump mounted to the frame. ponents. Keep this page folded out while you are with seat post.
reading. This means that you can quickly find the
7. Take a sturdy lock with you, if you intend to component that is being referred to in the text. In addition, the BikeGuard contains a box with
leave your Urban bike in a public area. The only small parts (e.g. threaded axles, reflectors, possi-
way to protect your Urban bike as much as pos- The illustration shows an arbitrary Canyon Urban bly pedals) as well as the Canyon torque wrench
sible against theft in a public area is to lock it to bike – this is not what every bike will look like. incl. bits, Canyon assembly paste and the bicycle
an immovable object. manual Urban.
Emergency kit

Always wear suitable, bright clothing; as


a minimum you should wear straight- During use your Urban bike is undergo-
cut trousers or use leg bands or the like. This ing stress resulting from the surface of
is to make sure your trousers do not get caught The easiest and safest way to assemble
the road and through the rider’s action. Due to
in the chain or the chainrings. Risk of a fall! In First, open the BikeGuard. the bike is when you use a workstand
these dynamic loads, the different parts of
addition, wear shoes fitting the pedal system or ask someone to help you.
your bike react with wear. Check your Canyon
of your bike. regularly for wear marks as well as for scratch- To do this, only use a box cutter or a similar knife
es, dents, bent parts and incipient cracking. with a very short blade. Never use any kind of Do not work on your Canyon with a box
To safe your Urban bike from damage, Components that have passed their normal knife on the bicycle itself. cutter. You may damage the component
observe the maximum overall load and service life may suddenly fail. Have your or hurt yourself. Be sure to use scissors where
the regulations regarding the transport of bag- Canyon inspected regularly so that compo- needed.
gage and children given in chapter “Intended nents can be replaced, if necessary. For more
use”. Furthermore, before transporting the bike information on maintenance and operational Share the pleasure that your new Do not clamp a frame tube or a carbon
by car or plane you should read the informa- safety, read chapters “General notes on care Canyon brings and ask a helper to assist seat post of your Canyon in the holding
tion under “Service” at our website and inspection”, “Recommended torque val- you in unpacking it from the BikeGuard and in jaws of the workstand! Use a suitable alumin-
www.canyon.com ues” and “Service and maintenance schedule”. assembling it. ium seat post for clamping instead.
12 ASSEMBLY FROM THE BIKEGUARD ASSEMBLY FROM THE BIKEGUARD 13

GENERAL INFORMATION ON URBAN BIKE ASSEMBLY USING THE CANYON TORQUE WRENCH USING THE CANYON ASSEMBLY PASTE

Your Canyon had been fully assembled at the


factory and given a test run. The bicycle is fully
functional without any further adjustments being
made once the assembly steps explained below
have been completed. After carrying out assembly
work, always do a test ride in an unfrequented
place or on a quiet road.

The following section gives you a concise descrip-


tion of the assembly. If you are not skilled in bike
assembly or have no experience in this field, you
We from Canyon regard the use of a torque Put the matching bit into the holder of the Canyon Carbon fibre components are particularly vulner-
will find more information under “Service” at our
wrench as essential so as to ensure that two parts torque wrench. able to damage caused by excessive clamping
website www.canyon.com. Also read the manuals
can be fixed together securely and safely. force. Canyon assembly paste creates extra fric-
of the component manufacturers.
Insert the Allen key fully into the screw head. tion between two surfaces, allowing the neces-
sary torque value to be reduced by up to 30 %.
Before your first ride, carry out the checks de-
scribed in chapter “Before every ride”.

It is best to use a workstand that holds the frame


from inside at three points or to ask a helper to
hold your Canyon while you assemble it.

LIST OF TOOLS REQUIRED

3
Exceeding the maximum torque value at the Slowly turn the handle of the Canyon torque This is especially useful in the clamping areas of
clamping bolts (e.g. at the stem, seat post or seat wrench. Once the bolt is getting tight, the pointer handlebars and stem, steerer tube and stem and
post clamp) leads to an excessively high clamping moves over the scale. Stop the turning movement seat post and seat tube, i.e. three areas where
For the assembly of your new Canyon bike you force. This can cause the component to fail and as soon as the pointer reaches the number of the too much clamping force can damage either com-
need the following tools supplied in the box with hence there is a high associated risk of accidents. prescribed torque value. ponent, causing component failure or voiding the
the small parts: In addition, the product guarantee would be null warranty.
XXCanyon torque wrench incl. bits (1) and void in such a case. Screws or bolts that are
XXpedal spanner (2) too loose or are done up too tightly can cause By reducing the clamping force, Canyon assembly
XXCanyon assembly paste (3) a failure and hence lead to an accident. Always paste relieves stress on sensitive carbon surfaces,
observe strictly the torque values indicated by preventing damage to fibres or the cracking of the
Canyon. carbon substructure.
Assemble your Canyon using the Canyon
torque wrench enclosed with the
BikeGuard.
14 ASSEMBLY FROM THE BIKEGUARD ASSEMBLY FROM THE BIKEGUARD 15

UNPACKING

It also retains its effectiveness in wet conditions Prior to applying Canyon assembly paste, remove Take out the box with the small parts and put it Carefully lift the frame to which the front wheel as
and provides maximum protection against corro- dirt particles and lubricant residues from the sur- aside. Remove the protective cardboard, if avail- well as the saddle and the seat post are fastened
sion. Canyon assembly paste can be used for all faces to be treated. Apply a thin and even film of able. together with the components and the mounted
carbon and aluminium connections. It’s ideal for Canyon assembly paste to the cleaned surfaces rear wheel out of the BikeGuard.
this purpose, as it does not harden. using a brush or a chamois.

Mount the components, as specified. Remove the Urban bike manual and the tools from Safely place down the partly assembled Urban
the small parts box. bike with the triangular wheel support cardboard.
Use the Canyon torque wrench and never exceed Ask your helper, if necessary, to hold the bike.
the prescribed maximum torque value. Remove
excessive Canyon assembly paste and re-seal the
small sachet after use.
Make sure the saddle and the seat post
are fastened to the frame.
Make it a rule to use assembly paste on
seat posts of Urban bikes to achieve a Keep the entire packaging material as
firm seat of the seat posts. If the height of the well as the BikeGuard in a dry place. If When lifting out the frame, hold tight
seat post is often changed, the surface is at you intend to ship your Canyon or to take it the front wheel as well as the saddle
risk of being scratched. This is normal wear with you on a trip, you will have everything at and the seat post to make sure they do not fall
and no reason for complaint. hand. down and get damaged.
16 ASSEMBLY FROM THE BIKEGUARD ASSEMBLY FROM THE BIKEGUARD 17

MOUNTING THE SADDLE AND THE SEAT POST

Carefully undo the band with Velcro fastener fixing Measure the saddle height of your previous bicy- Slide the seat post into the seat tube to the de- Remove the protective film from the saddle, if
the saddle and the seat post to the frame and put cle from the middle of the bottom bracket up to sired saddle height. available.
these parts aside. the top edge of the saddle in the middle of the
saddle. Then transfer the saddle height to your Never ride your Canyon if the MAX
new Urban bike. marking of the seat post is visible.
Release the seat post binder bolt at the seat tube
clamp. Read chapter “Adjusting the Urban bike to
the rider” beforehand.

Never apply any grease or oil to clamp-


ing areas made of carbon!

Do not exceed the maximum torque val-


ues! You will find the prescribed values
in chapter “Recommended torque values”, di-
rectly on the components and/or in the manu-
als of the component manufacturers.
Carefully undo the band with Velcro fastener fixing You should be able to insert the seat post easily Bring the saddle into alignment and do not over-
the front wheel to the frame and put the front into the frame without pressing or turning. If you tighten the seat post binder bolt, i.e. do not exceed
wheel carefully aside. are not, loosen the seat post binder bolt a little the permissible maximum torque of 8 Nm. Use the Observe the instructions in chapter “Ad-
more. Canyon torque wrench. justing the saddle to the correct height“
as well as the permissible torque values in
Pull the seat post out again. Apply a little Canyon chapter “General notes on care and inspec-
assembly paste to the bottom part of the seat tion“. Also observe the instructions of the
post and inside the seat tube or in the marked component manufacturer.
clamping area of the seat post.
The Canyon Perfect Position System
(PPS) offers you the possibility to select
your Canyon perfectly tuned to your body
without a test ride. For more details on the
PPS visit our website at www.canyon.com
18 ASSEMBLY FROM THE BIKEGUARD ASSEMBLY FROM THE BIKEGUARD 19

MOUNTING THE HANDLEBARS

Mounting the handlebars to the Canyon Commuter Mounting the handlebars to the Canyon Urban
(Canyon H18 Flat Extensions) (Canyon H27 Flat AL)

Hold both fixed handlebar extensions tight. Start Slide the right-hand handlebar extension on the Take the bag with the four handlebar bolts out of Hold the flat handlebars which are fastened to the
by undoing the band with Velcro fastener fasten- handle­bar/stem combination. the small parts box. fork tight and undo the band with Velcro fastener
ing the right-hand handlebar extension to the fork. which is fastened to the top tube.
Take the Canyon torque wrench and put the bit
matching the handlebar bolts into the holder. Turn the handlebar into the correct position which
is achieved as soon as you can see the threads
from below.

Undo the band with Velcro fastener fastening the Slide the left-hand handlebar extension on the Slightly tighten the two handlebar bolts evenly on Undo the band with Velcro fastener in the bot-
left-hand handlebar extension to the top tube. ­handlebar/stem combination. each bottom side of the handlebar by using the tom area of the fork. Hold the handlebars tight
Canyon torque wrench to a maximum torque of while doing this so that they cannot drop and get
The fork is fixed by means of the headset itself 4 Nm. Do not exceed the maximum torque values! damaged.
and cannot slip out.
If you want to change your stem, have Take the Canyon torque wrench and put the bit
the replacement done by our workshop. matching the faceplate bolts into the holder.
Contact us at our service hotline at
+49 (0)261 94 90 30 00.
In packed condition the handlebars are
not assembled, the stem is however as- Make sure the bowden cables and the At this stage the Urban bike is not yet
sembled accurately. Do not make any changes lines are not twisted or bent, but run in ready-for-use. Carry out the final ad-
to the stem. a smooth curve to the cable stops or brakes. justment and check of the handlebars.
20 ASSEMBLY FROM THE BIKEGUARD ASSEMBLY FROM THE BIKEGUARD 21

1 3

4 2

Position the fork and the stem in direction of mo- Position the stem clamp in the middle of your new Turn in the individual bolts of Canyon stems with XXContinue by tightening both lower bolts (pos.
tion. Unscrew the clamping bolts of the faceplate Canyon handlebars so that the handlebars extend a precisely fitting Allen key by a few turns. Then 4+2) according to the torque values on the stem
completely. the same distance from the stem on each side. turn in only the two upper bolts until the upper (5 or 8  Nm).
The centre position is indicated with the marks clamping slot is completely closed. XXFinish by re-tightening both upper bolts (pos.

on the handlebars. 1+3) according to the torque values on the stem.

Make sure the bowden cables and the lines are


not twisted or bent, but run in a smooth curve to
the cable stops or brakes.

Remove the faceplate. If the handlebars do not slide easily into the Screw in both upper bolts (pos. 1+3) without
XX Check whether the clamping slots between
XX

stem clamp or if there is play between the two tightening them (1 Nm). The slot should be fully faceplate and stem body are parallel. The upper
components, contact the Canyon service hotline closed in the end, the faceplate should be flush slot must be closed, the lower slot is then a little
at +49 (0)261 94 90 30 00 and ask whether both with the body. To do so, you may have to release opened. Release the clamping bolts once again,
components are compatible. both lower bolts (pos. 4+2) a little. if necessary, and re-tighten them slightly and
evenly according to the indicated values.
Tighten the greased bolts of the stem faceplate
with your fingers by a few turns. Do not apply
grease on the clamping surfaces.

At this stage the Urban bike is not yet


ready-for-use. Carry out the final ad-
justment and check of the handlebars.
22 ASSEMBLY FROM THE BIKEGUARD ASSEMBLY FROM THE BIKEGUARD 23

1 3

4 2

Finish by tightening the bolts evenly and in a


XX If your Canyon has disc brakes, check before Screw the lock nut (Hexnut) off the threaded axle. Screw the lock nut (Hexnut) manually by one to
cross pattern to the marked torque value. mounting the wheel, whether the brake pads rest two rotations on the threaded axle and mount the
snugly in their seats into the brake calliper body. front wheel.
MOUNTING THE FRONT WHEEL This is the case, when the gap between the brake
pads is parallel.
Remove the protective film from the fork, if avail-
able. It is recommended that you remove the pro-
tective material in general by hand. If that is not
possible, it is best to use scissors. Do not use a
box cutter.

Remove the transport locks from the front wheel The wheels of your Canyon Urban bike have Insert the threaded axle into the hollow axle of If you have disc brakes, check before mounting
brake. For more information about the brakes, threaded axles (Hexlox) instead of quick-releases. the wheel. Make sure that the lock nut (Hexnut) the wheel whether the brake pads rest snugly in
read chapter “The brake system“. Also observe the is always on the side opposite the rear derailleur. their seats in the brake calliper. The gaps between
manual of the component manufacturer. the brake pads and the wheel should be parallel
and the wear indicators in their correct position.
Make sure you guide the rotor between the brake
pads carefully.

Make sure the front wheel is correctly seated in


The Hexlox threaded axle system can the drop-outs and accurately centred between the
also be provided with an anti-theft lock fork legs.
for your wheels. You find more information at
www.hexlox.com
24 ASSEMBLY FROM THE BIKEGUARD ASSEMBLY FROM THE BIKEGUARD 25

MOUNTING THE MUDGUARDS ADJUSTING AND MOUNTING THE HANDLEBARS


(CANYON H27 FLATBARS)

Tighten the lock nut (Hexnut) by using the Canyon After you have mounted the wheel and closed the Some Canyon Urban bikes have mudguards.
torque wrench and the matching 5-mm bit ac- threaded axle pull the brake lever several times. Make the adjustments of the handlebars with the
cording to the indicated torque value of 7 Nm. Do Spin the wheel subsequently. The rotor must not The rear wheel mudguard is already mounted. front wheel mounted and the tyre inflated to the
not exceed the indicated torque value! drag on the brake calliper and normally not on the suitable pressure. The brake levers of a ready-for-
brake pads. use Urban bike point slightly downwards. When
you sit in the saddle with your fingers on the
brake levers the back of your hands should form a
straight line with your forearms.

Bar ends on Urban bikes are usually fitted slightly


angled. Your hands should rest on them with your
wrists relaxed and not turned outward too far. If
this is not the case, bring the handlebars into the
correct position and tighten the stem bolts, as
described above. Adjust the brake levers/shifters,
as described in chapter “Shifter and brake lever
adjustment”.

If you bought a Canyon Urban bike with hub dy- Finally lift the bike a few centimetres from the The front wheel mudguard must be screwed to
namo, make sure that the cable plug shows to the ground so that the wheel is suspended and hit the mounts at the fork. Tighten the bolts by us-
rear and to the top during installation. Connect the the tyre from above. A securely fastened wheel ing the Canyon torque wrench according to the
hub dynamo with the light cable plug. Perform a remains in the axle mounts of frame or fork and marked torque values.
functional check. will not rattle.

New brake pads of disc brakes have to The screws between the fork legs can-
be bedded in, before they reach their not be mounted with the Canyon torque
optimum braking performance. For more infor- wrench supplied. Use a 3-mm-angle Allen key
mation read chapter “The brake system”. for these screws.
26 ASSEMBLY FROM THE BIKEGUARD ASSEMBLY FROM THE BIKEGUARD 27

CHECKING THE HEADSET MOUNTING THE PEDALS

Check the headset for play by placing your fingers Canyon Urban bikes can be fitted with standard Apply a thin layer of standard assembly grease on Some pedal types have to be tightened with an
around the head cup. Bring your weight to bear on pedals of the major brands. the pedal threads before screwing in the pedals. Allen key.
the saddle, pull the front brakes with your other
hand and push the Canyon Urban bike firmly back
and forth with the wheel remaining on the ground.
If there is play in the bearing, there will be a light
jerk and the upper cup gets out of alignment with
the lower cup which becomes visible by the slot
between the cups. ADD-ON PARTS MAKING YOUR CANYON FIT FOR
PUBLIC ROADS

To check the bearing for ease of running, lift the Before mounting the pedals, check the marking Screw each pedal manually into the thread of its Fix the white reflector to the handlebars and the
frame until the front wheel no longer touches the on the pedal axles first. “R” stands for right pedal crank by two to three full turns. Continue by using red reflector to the seat post and mount a bell.
ground. The front wheel must turn from far left and “L” for left pedal. Note that the left pedal has a pedal spanner to tighten the pedals firmly. Finish by mounting the spoke reflectors. Make
to far right and back without catching anywhere. a left-handed thread that has to be tightened con- sure you mount two reflectors opposite of each
A light tap on the handlebars must be enough to trary to the direction you are accustomed to, i.e. other to the spokes of the front wheel and two
turn the fork out to the side. anticlockwise. reflectors opposite of each other to the spokes of
the rear wheel.

Check the reliable fit of the pedals after


about 100  km (60 miles). The pedals
In the case of black plastic pedals the can come loose, and this can destroy the Observe the road traffic regulations in
If there is play in the bearing or if it is left/right mark is sometimes not indi- thread and throw the rider off the bike. Also the country where you use the bike. You
too tight, contact our service hotline at cated directly on the axle, but possibly very check the reliable fit of the other bolts accord- can find further information in chapter “Legal
+49 (0)261 94 90 30 00. small on the pedal itself. ing to the prescribed torque values. requirements for riding on public roads”.
28 ASSEMBLY FROM THE BIKEGUARD ASSEMBLY FROM THE BIKEGUARD 29

CHECKING AND ADJUSTING

After having mounted and closed the wheel cor- After the wheel mounting do a brake test when If your Urban bike has derailleur gears, make sure Regularly check the tight fit of the bolt-
rectly, pull the brake lever several times. Spin the stationary. Actuating the brake lever should gen- the rear derailleur does not collide with the spokes ed connection of the hub and of the
wheel subsequently. erate a clear-cut braking response before the le- when the chain runs on the largest sprocket. Ap- torque support to the frame.
ver touches the handlebars. For more information ply pressure on the rear derailleur in order to ex-
read chapter “The brake system”. clude a collision and gently spin the wheel.

For more information on gear adjustment read


chapter “The gears“ as well as the manuals of the
component manufacturers.

The rotor must not drag heavily on the brake calli- Check the proper functioning of the gears. Shift If your Urban bike has a belt drive, two yellow Adjust the position of the saddle and handlebars
per and normally not on the brake pads. Spin both through all the gears. Ask somebody to lift the markings on the right side of the hub must be and check that the handlebars, grips and seat post
wheels to make sure they run true. bicycle by the saddle and gently shift through all brought in alignment to ensure proper adjustment. are securely fastened, as described in chapter
the gears. This is achieved by adjusting the Bowden cable “Adjusting the Urban bike to the rider”.
directly at the shift lever, similar to the adjustment
of gear derailleurs.

For more information on gear adjustment read Check the reliable fit of all bolts once
After the assembly and the checking, chapter “The gears“ as well as the manuals of the again according to the prescribed torque
always do a test ride in an unfrequented component manufacturers. values after 100 to 300 km (60 to 180 miles).
place or on a quiet road! Wrong assembly or For more information read chapters “General
improper adjustments that become apparent notes on care and inspection”, “Recommended
New brake pads of disc brakes have to in road traffic or during off-road use can make torque values” and “Service and maintenance
be bedded in. you lose control of your Canyon! schedule” in your bicycle manual Urban.
30 ASSEMBLY FROM THE BIKEGUARD PACKING 31

PACKING YOUR
URBAN BIKE
If you pack your Urban bike, e.g. to send it in for
servicing to our workshop, or if you want to take
it with you on holidays, you must bear in mind a
few things to bring your bike safe and sound to
its destination.
The Canyon BikeGuard
Your seat post must go into the frame as a mini- You will find more information on how to pack
mum to as far as underneath the top tube and up your Canyon under “Service” at our website
to the MIN/MAX marking of the seat post. www.canyon.com! Strictly follow these instruc-
tions, whenever you pack your bike.
Never ride your Canyon if the MIN/MAX
marking of the seat post is visible. For travelling with your bike by plane pack your
bike either into the Canyon BikeGuard or use a
suitable bike case.

For a transport by car be sure to secure your


bike appropriately in order to avoid any shifting
inside the car. If you are in doubt or if you have
Packing the Urban bike
any questions, contact our service hotline at
+49 (0)261 94 90 30 00.

Inflate both tyres to the maximum pressure indi-


cated on the side of the tyres. You will find more
information on tyres and tubes under “Service”
at our website www.canyon.com or contact our Most clamps of bike carrier systems are
service hotline at +49 (0)261 94 90 30 00, if you Always secure the bicycle or bicycle potential sources of damage to large-di-
are in doubt. components when putting it/them into ameter frame tubes! Frames made of alumini-
the interior of your car. Parts shifting around um are very susceptible to be affected by
Finish the assembly by carrying out thoroughly can impair your safety. dents. Suitable, special-purpose models are,
the tests described in chapter “Before your first however, available in the car accessory trade.
ride”. In the event your Canyon was not packed
for dispatch according to the instruc- When taking your bike by car, make sure
tions given at our website www.canyon.com, to remove all parts from your bike
you have no right to claim compensation for (tools, pannier bags, child carriers etc.) which
possibly occurring transport damage from might come loose during transport. Risk of an
Canyon Bicycles GmbH. accident!
32 ADD-ON PARTS AND CHANGES CARBON 33

WHAT TO BEAR IN SPECIAL


MIND WHEN A
­ DDING ­CHARACTERISTICS OF
COMPONENTS OR CARBON
MAKING CHANGES Carbon fibre reinforced plastic, also referred to as
carbon (or CRP), has a number of special char-
Canyon bikes are sport machines which are fitted acteristics compared to conventional lightweight
Canyon with mudguards materials. Having some knowledge of these char- Carbon
according to the respective usage. Note that the
mounting of mudguards, pannier racks or such acteristics is important so that you can enjoy your
like may impair the functioning and hence the high-quality Canyon for many years and have full
safety whilst riding. Before buying and mounting confidence in its material.
any accessory, check whether this particular ac-
cessory part matches with your Canyon. With ad- Carbon fibre reinforced plastic has proved its value
ditional bells, horns or lighting accessories, inform in road racing with numerous wins. Components
yourself thoroughly whether they are permitted made of this material are extremely lightweight
and tested and accordingly approved for use on and – presupposing proper design, processing and
Be attentive during riding. If your carbon
public roads. Battery/accumulator-operated lights treatment – of outstanding strength and stress
component produces any creaking, this
have to be marked with the wavy line and the let- resistance.
may indicate a material defect. Stop using your
ter “K” (see chapter “Legal requirements for riding bike and contact our service hotline to discuss
on public roads”). Lighting set However, there is one particular drawback of this
the steps to be taken. For your own safety,
material – its brittleness. Therefore, when sub-
never ask for CRP components to be repaired!
If you want to mount a pannier rack or a child jected to stress it does not undergo permanent
Damaged carbon components should be re-
seat or trailer, read chapter “Intended use” be- deformation, even though its inner structure may
placed immediately and prevented from being
forehand to make sure whether it is permitted. If have sustained damage. In the extreme case, the
used by anyone else.
a mounting is permitted, in general, contact our fibres may separate, thus resulting in the so-called
service hotline at +49 (0)261 94 90 30 00 and ask Retrofitted accessories, such as mud- delamination and reducing the strength properties
for suitable models. guards, pannier racks etc., can impair of the component. In contrast to steel or alumini- Carbon components should never be
the functioning of your Canyon. We therefore um, carbon components that have sustained dam- exposed to high temperatures, as occur-
Only perform jobs you are absolutely sure of. advise you to use accessories from our prod- age to their inner fibres as a result of excessive ring during powder coating or enamelling. The
uct range. This will ensure you use matching stress will show no outwardly visible deformation. heat generated by these processes may de-
Handlebars, stems and forks should only be re- components. Carbon components that have been subjected to stroy the component. Do not leave carbon
placed by a skilled mechanic. Be sure to observe overstress are therefore liable to fail during use, items in a car in direct sunlight or near sourc-
the manual of the accessory manufacturer. When Components that come loose or break possibly causing an accident with unforeseeable es of heat for prolonged periods.
mounting other components and accessories, it off as a result of improper mounting can consequences. If you have had a critical incident
is your responsibility to mount the components cause serious accidents. Safety-relevant bolts with your bike, we advise you to have the relevant Most clamps of bike carrier systems are
appropriately. Bring your Canyon to the Canyon must be tightened to their prescribed torque component inspected by our service workshop, or potential sources of damage to large-di-
service workshop, if you have the slightest doubt. values. better still, the whole Canyon! ameter frame tubes! As a result thereof carbon
frames may suddenly fail during use. Suitable,
In case of any questions regarding com- Always park your Canyon carefully and make sure special-purpose models are available in the
ponent assembly, compatibility or if you it does not topple over. Carbon frames and parts car accessory trade.
want to make any changes, read the more de- may already sustain damage by simply toppling
tailed chapter of the manual further below or over. Make sure the maximum overall weight
on the enclosed CD or contact our service hot- of rider, baggage (rucksack) and bicycle
line at +49 (0)261 94 90 30 00. does not exceed 120 kg.
34 CARBON AFTER AN ACCIDENT 35

CARE INSTRUCTIONS
AFTER AN ACCIDENT
Components made of carbon reinforced fibre
should be cleaned with a soft rag and clear wa- 1. Check whether the wheels are still firmly fixed
ter, to which a little dish liquid may be added, if in the drop-outs and whether the rims are still
necessary. Tough stains of oil or grease can be centred with respect to the frame or fork. Spin
removed with a petroleum-based cleaning agent. the wheels and check whether the wheels run
Never use degreasing agents containing acetone, true. If the wheel visibly wobbles, it must be
trichloroethlyene, methyl chloride etc., solvents centred. For more information on the brake sys-
or non-neutral, chemical or solvent-containing Special pads protect carbon from damage tem and the wheels read chapter “The brake
cleaning agents that could attack the surface! system” and the notes under “Service” at our The wheels must be fastened securely
website www.canyon.com
You can use car wax to protect the surface and
make it shine. Polishing agents or varnish cleaner 2. Check whether the handlebars and stem are
contain solid constituents that might attack the neither bent nor ruptured and whether they are
surface. level and upright. Check whether the stem is
firmly fixed in the fork by trying to twist the
handlebars relative to the front wheel. Also,
briefly lean on the brake levers to make sure
the handlebars are firmly fixed in the stem. For
more information read chapter “Adjusting the
Urban bike to the rider” and the notes under
“Service” at our website www.canyon.com Try twisting the handlebars relative to the front wheel
Do not combine carbon handlebars with
bar ends, unless they have been specif- 3. See whether the chain still runs on the chain-
ically approved. Do not shorten carbon handle- ring and sprockets. If your bike fell over to the
bars or clamp the brake levers and shifters Protect the exposed areas of your car- chain side, check that the gears still function
further in the middle than indicated or needed. bon frame (e.g. the underside of the properly. Ask somebody to lift the bike by the
Risk of breakage! down tube) with special pads against rubbing saddle, then gently switch through all the gears.
cables or stone chips. Pay particular attention when switching to the
small gears, making sure the rear derailleur
Do not clamp a carbon frame or seat
does not get too close to the spokes as the
post in the holding jaws of a workstand! Avoid greasing carbon components.
chain climbs onto the larger sprockets. A bent
The parts may sustain damage. Mount a sturdy Grease would penetrate the surface of
rear derailleur or bent drop-outs can make the
(aluminium) seat post instead and use this to the carbon material, reducing the coefficient of
rear derailleur collide with the spokes – risk of
clamp the frame, or use a work stand that friction and hence impairing the stability of the Look from the rear at the rear gear cluster and check whether
accident!
holds the frame at three points inside the clamping joint when tightened within the per- the pulleys are perfectly aligned with the teeth of the adequate
frame triangle or that clamps the fork and BB missible torque range. Once greased carbon sprocket
This in turn can destroy the rear derailleur, the
shell. fibre may never ever be fixed in a secure and
rear wheel or the frame.
safe way again!
Depending on the respective usage,
lightweight components made of car- Check your carbon component regularly
bon may wear down faster. We therefore e.g. when cleaning your bike, for exter-
strongly recommend that you follow the ser- nal damage, such as notches, cracks, dents,
vice intervals and have lightweight compo- discolorations etc. If the cloth gets caught on
nents checked and possibly replaced regularly something, this area must be examined. Stop Also observe the particulars given in
by our service workshop and/or other special- using your Canyon. Contact immediately our chapter “Special characteristics of car-
ist workshops. service hotline at +49 (0)261 94 90 30 00. bon”.
36 AFTER AN ACCIDENT ADJUSTMENT TO THE RIDER 37

4. If your Canyon Urban bike has a belt drive,


check whether the belt is still correctly tight- ADJUSTING THE
ened and runs properly over the front and rear
belt wheels. For more information read chapter
“The gears” and the notes under “Service” at
URBAN BIKE TO THE
our website www.canyon.com RIDER
5. Make sure the saddle is not twisted using the No matter whether you want to ride in stream-
top tube or the BB shell as a reference. lined position or relaxed on a Canyon Urban bike.
The (seating) position is crucial for your well-be-
6. Lift your bike up a few centimetres and let it Make sure the belt runs properly over the rear belt wheel ing and the development of your riding perfor- Be sure there is enough clearance between crotch and top tube
bounce onto the ground. If this causes any sort mance on your Urban bike. Therefore, be sure to
of noise, search for loosened bolts. adjust both saddle and handlebars of your Canyon
to your needs as accurately as possible.
7. Finally, take a good look at the whole bike to de-
tect any deformation, discolouration or cracks. In principle, Urban bikes are fun and sports bikes.
For this reason alone riding an Urban bike requires
Only ride back very carefully by taking the short- certain basic preconditions of the trunk, shoulder
est possible way, if your bike went through this and neck muscles.
check without any doubt. Do not accelerate or
brake hard and do not ride your bike out of the Your body height is the decisive criterion when
saddle. choosing the frame size of your Canyon. By choos-
Typical position of an Urban bike rider
Check alignment of saddle along top tube to make sure it is ing a specific type of bike you already roughly de-
If you are in doubt about the performance of not twisted termine the posture you will be riding in. However,
your bike, have yourself picked up by car, instead some components of your Canyon are designed
of risking anything. Back home the bike must in a way that you can adjust them to your pro-
be examined thoroughly. Damaged parts must portions up to a certain degree. These include the
be repaired or replaced. For more information seat post, the stem and the brake levers.
read the notes under “Service” at our website
www.canyon.com or contact our service hotline Never ride a bike with too high a frame, resulting
at +49 (0)261 94 90 30 00, if you are in doubt. in a low crotch clearance when you stand over
the bike.

The Canyon Perfect Position System (PPS) of- Typical position of a cyclist on the Urban bike
fers you the possibility to select your Canyon
Replace lightweight components after an accident for you own perfectly tuned to your body without a test ride.
safety
For more details on the PPS visit our website at All the tasks described in the following
Components which have suffered from www.canyon.com require some experience, appropriate
an impact force as well as bent parts tools and manual skills. After carrying out as-
made of aluminium may brake without previ- sembly work, always make a short check (see
ous warning. They must not be repaired, i.e. chapter “Before every ride”) and do a test ride
straightened, as the risk of breakage would in an unfrequented place or on a quiet road.
still remain imminent. This applies in particu- This will allow you to safely check whether
lar to forks, handlebars, stems, crank sets, seat everything is in good order. If you are unsure
posts and pedals. If in doubt, it is always the about how to do something, it will be better
better choice to have these parts replaced, as In case of any questions contact our just to check your seating position. If in doubt,
your safety comes first. service hotline at +49 (0)261 94 90 30 00. ask an expert to adjust your Canyon.
38 ADJUSTMENT TO THE RIDER SADDLE HEIGHT SADDLE HEIGHT ADJUSTMENT TO THE RIDER 39

ADJUSTING THE Now you can adjust the saddle height to the
XX

desired position. Make sure the part of the seat


post inside the seat tube is always well greased
­SADDLE TO THE (exception: seat posts made of carbon). Do not
use brute force, if the seat post does not move
­CORRECT HEIGHT easily inside the seat tube. Contact, if necessary,
our service hotline at +49 (0)261 94 90 30 00.
The correct saddle height on an Urban bike is all a
matter of how it allows you to pedal. Align the saddle with the frame using the sad-
XX

dle nose and the bottom bracket or top tube as


Attention: When pedalling, the ball of your big toe To adjust the height loosen the seat post binder bolt references. Check alignment of saddle along top tube to make sure it is
not twisted
should be positioned above the centre of the pedal
spindle. With your feet in this position you should Retighten the seat post by turning the seat
XX

not be able to stretch your legs completely at the post binder bolt clockwise. You should not
lowest point. If the saddle is too high, you will need much strength in your hands to clamp
have trouble passing through the lowest point and the seat post sufficiently tight. Otherwise the
your pedalling will become awkward. If the saddle seat post may be the wrong size for the frame.
is too low, you may soon find your knees aching. If you are in doubt, call our service hotline at
You can check the height of your saddle in the +49 (0)261 94 90 30 00.
following simple way. This is best done wearing
flat-soled shoes. Check the tight fit of the seat post. Take hold of
XX

the saddle with your hands at both ends and try Tighten the lock nut by using the Canyon torque wrench accord-
ing to the torque values on the component
Sit on the saddle and put one heel on the ped-
XX to turn the seat post in the seat tube. If it does
al at its lowest point. Your leg must be fully The leg must be fully stretched with the heel on the pedal at not move, the seat post is firmly seated.
its lowest point
stretched in this position. Ensure that your hips
remain straight when doing this. Does the leg stretch test now produce the right
XX

result? Check by moving your foot and pedal to


To adjust the height loosen the seat post binder
XX the lowest point. If the ball of your big toe is
bolt. Use a suitable tool to release the seat post exactly above the pedal centre (ideal pedalling
binder bolt by turning it anticlockwise. position) your knee should be slightly bent. If
this is the case, the saddle height is adjusted to
Do not pull the seat post out as far as to let the
XX the correct height.
Try twisting the saddle relative to the frame
mark on the shaft come into view. In the case
of frames with long seat tubes which continue The minimum insertion depths marked Check whether you can balance safely on your
XX

beyond the top tube, the seat post should at on seat post and frame may differ. Be bike while sitting on the saddle by stretching Do not overtighten the binder bolt of the
least reach below the height of the top tube! sure to insert the seat post to the deepest in- your feet to the floor. If not, you should lower seat post clamp. Otherwise the seat
This can mean a minimum insertion length of sertion depth. the saddle a little. post or the frame can be damaged. Risk of an
10 centimetres (4.5 in.) or more. accident!
With children who are still growing it is
advisable to check the seating position Never ride your bicycle with the seat
every two to three months. post drawn out beyond the limit, maxi-
Tighten carefully by approaching the mum or stop mark! The seat post might break
If you mount a carbon seat post, do not prescribed maximum torque value in or cause severe damage to the frame. If your
put any grease on it, even if the frame small steps (0.5  Nm increments) whilst con- bicycle has a long seat tube continuing beyond
is made of metal. Once greased carbon fibre stantly checking the proper fit of the compo- the top tube, the seat post should at least
components may never again ensure reliable nent. Never exceed the maximum torque value reach below the level of the top tube and the
clamping! prescribed by Canyon! tip of the rear stays!
40 ADJUSTMENT TO THE RIDER FORE-TO-AFT POSITION AND SADDLE FORE-TO-AFT POSITION AND SADDLE ADJUSTMENT TO THE RIDER 41

FORE-TO-AFT-­ ADJUSTING SADDLE POSITION AND TILT

SEAT POST VCLS 2.0


POSITION AND To adjust the saddle tilt, do remove the seat post.
­SADDLE TILT Undo the locking bolt by one to two turns.

The inclination of your upper body, and hence your Displace the leaf springs against one another. In
riding comfort and pedalling power, are partially doing so, observe how the marking changes on
influenced by the distance between the grips of the seat post. By sliding the front part down you
the handlebars and the saddle as well as by the The inclination of your upper body is influenced by the distance lower the saddle nose. Even slight changes of the Tighten both bolts evenly and alternately without exceeding the
tilt of the saddle. between the grips of the handlebars and the saddle marking have a significant effect on the saddle tilt. permissible maximum torque value

This distance can be altered slightly by chang- To fix the saddle tilt, turn the locking bolt until it
ing the position of the saddle rails on the seat creates a little friction between the leaf springs.
post. However, this also influences your pedalling.
Depending on whether the saddle is positioned Be sure to use the washer under the bolt! Slide
more to the front or more rearwards, your legs the seat post back into the seat tube and check
will reach the pedals to a greater or lesser extent the saddle tilt.
from behind.
If it is as you want it, remove the seat post again
You need to have the saddle horizontal in order to and turn the locking bolt by using a torque wrench
pedal in a relaxed manner. If it is tilted, you will to a torque value of 6 to 7 Nm. Do not exceed the
constantly have to lean against the handlebars to Do avoid a rearward tilt of the saddle torque value of 7 Nm.
prevent yourself from slipping off the saddle. Do not exceed the indicated maximum torque value!
In the case of the VCLS 2.0 seat post it is best to
have the saddle set slightly inclined downwards
at the front. For that reason you should start with
this position.

Never clamp the saddle in the curved


sections of the saddle rail, but always in
the straight section within the range of the
markings.

The setting range of the saddle is very


small. Replacing the stem allows you to The VCLS Post 2.0 must not be used
Note that the bolted connections of the make far larger changes to the fore-to-aft po- without the locking bolt. Observe the To fix the saddle tilt, turn the locking
seat post have to be tightened to the sition, because stems come in lengths differing torque value of 6-7 Nm. bolt until it creates a little friction be-
prescribed torque values. Use a torque wrench by more than ten centimetres. In most of the tween the leaf springs.
and never exceed the maximum torque values! cases the length of the cables must be adjust- Check the bolts by using a torque
You will find the prescribed values in chapter ed. Be sure to have this job done by a special- wrench once a month according to the Be sure to use the washer under the
“Recommended torque values”, directly on the ist workshop. If you have any questions or in values indicated in chapter „Recommended bolt! Insert the seat post once again into
components and/or in the manuals of the case you want to make an appointment, call torque values“, in the enclosed manuals or di- the seat tube and check the saddle tilt (tilt
component manufacturers. our service hotline at +49 (0)261 94 90 30 00. rectly on the components. mark).
42 ADJUSTMENT TO THE RIDER FORE-TO-AFT POSITION AND SADDLE SHIFTERS AND BRAKE LEVERS ADJUSTMENT TO THE RIDER 43

Clamping with two bolts in line


Release both bolts by two to three turns at the SHIFTER AND BRAKE
most, otherwise the whole assembly can come
apart. Move the saddle forth or back to adjust the
horizontal position. Tighten both bolts evenly so
LEVER ADJUSTMENT
the saddle remains at the same angle. Handlebar at the Canyon Urban
(Canyon H27 Flat AL)
If you wish to lower the nose of the saddle a little,
turn the front bolt. It might be that you have to Bar ends on Urban bikes are usually fitted slightly
loosen the rear bolt a little. To lower the rear part angled. Adjust the handlebars so that you can rest
of the saddle, the rear bolt has to be turned. Hav- Release both bolts by 2 to 3 turns at the most your hands on it with your wrists relaxed and not Release the Allen bolt(s) at the front side of the stem
ing found your preferred position make sure both turned outward too far.
clamps are correctly aligned with the saddle rails
before tightening the bolts to the correct torque If you want to make any adjustments, release the
setting as prescribed by the seat post manufac- bolts by one to two turns. Proceed as described in
turer. chapter “Mounting the handlebars to the Canyon
Urban (Canyon H27 Flat AL)“.
In doing so, observe the recommended torque
values in chapter “Recommended torque values“. Release the Allen bolt at either shifter/brake le-
XX

After fastening the saddle check whether it resists ver mount.


tilting by bringing your weight to bear on it once
with your hands on the tip and once at the rear Turn the brake and shift lever on the handlebars.
XX

end. Retighten the bolts evenly and alternately to the prescribed Sit on the saddle and place your fingers on the
brake levers. Check whether the back of your Release the Allen bolt
torque value
hand forms a straight line with your lower arm.

Re-tighten the shifter/brake lever mount accord-


XX

ing to the indications in chapter “Mounting the


handlebars to the Canyon Urban (Canyon H27
Flat AL)”.

Check the firm seat of the handlebars and the


XX

shifters/brake levers by standing in front of


your Canyon and seizing the handlebars at both
Stems come in very different lengths brake levers. You should not be able to turn the With your fingers on the brake levers the back of your hands
and shaft and binder tube diameters. A Be sure the saddle rail is clamped within the marked area handlebars and the shifter/brake lever mounts should form a straight line with your forearms
stem of inappropriate dimensions can become downwards, even by applying force. Gently
a serious source of danger: Handlebars and retighten the clamping bolt(s), if necessary.
stem may break, causing an accident in the Never fix bar ends in a vertical position
process. or with their ends pointing towards the
rear as this would increase the risk of injury in
Bring the saddle rail in a position that When replacing the saddle, bear in mind the event of an accident.
the seat post clamping is within the that seat posts are normally designed
marked area. If there is no marking, the clamp- for a saddle rail diameter of seven millimetres. The assembly of bar ends is only per- Note that the distance you need to stop
ing must be effected on the straight portion of Saddle rails of other dimensions may result in mitted on Canyon flat/rise bars. Bar end your bike increases, while riding with
the rail and on no account on the front or rear seat post failure, possibly throwing the rider assembly to Canyon cockpits (integrated han- your hands on bar ends. The brake levers are
bend – risk of rupture! off the bike. dlebar/stem units) is not permitted. not in all positions within easy reach.
44 ADJUSTMENT TO THE RIDER SHIFTERS AND BRAKE LEVERS BRAKE LEVER REACH ADJUSTMENT TO THE RIDER 45

Handlebar at the Canyon Commuter


(Canyon H18 Flat Extensions) ADJUSTING THE
Release the Allen bolt at either shifter/brake le-
XX

ver mount.
BRAKE LEVER REACH
With many brake systems the distance between
Turn the brake and shift lever on the handlebars.
XX the brake levers and the handlebar grips is adjust-
Sit on the saddle and place your fingers on the able. This gives riders with small hands the con-
brake levers. Check whether the back of your venience of being able to bring the brake levers
hand forms a straight line with your lower arm. closer to the handlebar. The length of the rider’s
Release the Allen bolt fingers also determines how the lever position for Brake lever reach
Re-tighten the shifter/brake lever mounts ac-
XX first brake contact should be set.
cording to the indications in chapter “Mount-
ing the handlebars to the Canyon Commuter Check the point, when the brake pads touch the
XX

(Canyon H18 Flat Extensions)”. braking surfaces. If this point is reached after
the lever has only travelled a short distance, you
Check the firm seat of the handlebars and the
XX have to readjust the brakes. For more informa-
shifters/brake levers by standing in front of tion on the adjustment of the brake lever reach,
your Canyon and seizing the handlebars at both see chapter “The brake system”. Otherwise the
brake levers. You should not be able to turn the brake might drag after the adjustment. If this
handlebars and the shifter/brake lever mounts point is, however, reached after the lever has
downwards, even by applying force. Gently travelled half of its way, there is a little play to
retighten the clamping bolt(s), if necessary. With your fingers on the brake levers the back of your hands reduce the gripping distance of the levers. Adjusting the gripping distance of the brake lever
should form a straight line with your forearms
On most bikes there is a small (headless) bolt
XX

near the point where the brake cable or brake


line enters the brake lever mount. Screw in the
bolt and watch how the lever moves as you do
so.

In the case of hydraulic brakes there is in gener-


XX Note that the bolted connections of the
al an adjusting bolt at the lever with which you stem, handlebars and brakes have to be
can change the position. tightened to the prescribed torque values. You
will find the prescribed values in chapter “Rec-
When you have set the levers to the desired
XX ommended torque values” or in the enclosed
Tighten the brake and shift lever mounts to the prescribed
torque values gripping distance, be sure to check whether manuals of the component manufacturers. If
there is still enough slack for the brake levers you disregard the prescribed values, the com-
to move a little before the brake pads hit the ponents may come loose or break. This can
brake surfaces. lead to a severe crash.

You should not be able to pull the brake


levers all the way to the handlebars.
Your maximum brake force must be reached
short of this point!

Also observe the additional manuals of


the brake manufacturer.
Try to turn the handlebar
46 BRAKE SYSTEM GEARS 47

THE BRAKE SYSTEM THE GEARS


In general the brakes of your Canyon are neces- The gears of your bike serve to adjust the gear
sary to adjust your speed to the traffic situation. ratio to the terrain you are riding on and the de-
However, in an emergency the brakes must be sired speed.
able to bring your Canyon to a halt as quickly as
possible. Such emergency stops are also a study In the case of derailleur gears a low gear (chain
in physics. In the process of braking, the rider’s runs over the small chainring and the large
weight shifts forward, thus reducing the load on sprocket) allows you to climb steep hills with
the rear wheel. The rate of deceleration on a dry Disc brake moderate pedalling force. You must, however, ped-
Rear derailleur
and grippy ground is primarily limited by the dan- al at a faster pace or higher frequency. Downhill
ger of overturning and only in the second place by you switch to a high gear (large chainring in the
the road grip of the tyres. This problem becomes front, small sprocket in the rear). Every turn of the
particularly acute when riding downhill. In the pedals takes you many metres forward at corre-
event of an emergency stop you have to try to put spondingly high speed.
your weight back as far as possible.
Continue pedalling during gear shifting, however,
Actuate both brakes simultaneously and bear in at clearly reduced pedalling force. In particular
mind that, due to the weight transfer, the front The assignment of brake lever to brake when shifting through the chainrings, continue
brakes can generate a far better braking effect on pad (e.g. left lever acts on front brake) pedalling slowly and without force.
a surface with good grip. can vary. Have a look at the bike card and
check whether you can actuate the front brake Modern bikes can have up to 33 gears. As there
The assignment of brake lever to brake pad, e.g. with the same brake lever (right or left) you are are, however, overlapping ranges, actually 15 to The belt drive transmits the force to the gear hub
left lever acts on front brake, can vary. Have the used to. If this is not the case, have the brake 18 gears are usable. It is not advisable to use
brakes changed, as you want them, before your levers changed according to your wishes be- gears which involve an extremely oblique run of
first ride. fore your first ride. the chain, as this reduces power transmission
efficiency and hastens wear of the chain. An un-
With disc brakes prolonged braking or permanent Take your time to get used to your favourable run of the chain is when the smallest
dragging of brake pads can overheat the brake brakes. Practise emergency stops in a chainring (front derailleur) is used with one of the
system. This can result in a loss of braking power, place clear of traffic until you have perfect two or three (small) sprockets (rear derailleur) or
even to the point of total brake failure, provoking command of your bike. This can prevent acci- when the largest chainring is used with one of the If the bicycle toppled over or the rear
serious accidents. dents. inner (large) sprockets. derailleur was hit by an impact there is
the risk that the rear derailleur or the derail-
Therefore, check your riding manners and make it Wet weather reduces your braking pow- In the case of multi-speed hubs and gearbox shift leur hanger is bent and consequently reaching
a habit to brake hard and then to open the brake er and makes the tyres slip. Be aware of systems “1” stands for the first, lowest gear. The into the spokes. Check the position of the de-
again, whenever the road surface and the situa- longer stopping distances when riding in the gears are shifted through one after the other, if railleur hanger after such incidents. If another
tion allows it. It is better to stop for a moment and rain. Reduce your speed and brake carefully. possible without turning the pedals, at least, how- rear wheel was mounted, you should also
let the rotor or rim cool down with the brake lever ever, at reduced pedal pressure. The highest num- check the swivel range and readjust the limit
released rather than to risk anything. ber stands for the highest gear. screws, if necessary.
Make sure the brake surfaces and pads
are absolutely free of wax, grease and
For more information read the notes under “Ser- For more information read the notes under “Ser-
oil. Risk of an accident! Always make sure changing gears
vice” at our website www.canyon.com or contact vice” at our website www.canyon.com or contact
makes as little noise as possible and is
our service hotline at +49 (0)261 94 90 30 00. our service hotline at +49 (0)261 94 90 30 00.
When replacing any parts be sure to absolutely jerk-free.
only use parts that bear the appropriate
mark and, to be on the safe side, original spare Adjusting the gear hub or the rear de-
parts. railleur is a job for a skilled technician.
48 GEARS BELT DRIVE ECCENTRIC BEARING GEARS 49

BELT DRIVE READJUSTING THE TENSION ON CANYON URBAN


BIKES WITH ECCENTRIC BEARING
With the belt drive a belt replaces the usual chain.
This works only in connection with a gear hub. On Canyon Urban bikes with multi-speed hubs the
The belt is significantly lighter and requires less tension of the belt may slacken a little during use.
maintenance by offering smoother running and You should therefore check the tension at regular
more comfort than a chain. In addition, the belt intervals and retighten the belt, if necessary: in
is more resistant to corrosion and the influence the case of a new Canyon Urban bike check more
of direct sunlight. often and after that every 500 to 1,000 kilometres
(310 to 620 miles). This simple maintenance work
Maintenance and care Belt drive is important, as too slack a belt can come off. In Eccentric bearing
The belt needs neither lubrication nor oiling. How- addition, the belt wears down faster and is less
ever, clean belt and belt wheels regularly by using efficient.
water to avoid additional wear as a result of soiling.
Checking the tension
Riding on unpaved roads and gravel tracks should Check the correct belt tension either by using the
also be avoided to save the belt or the plastic belt special workshop tools of a bicycle dealer or the
wheel from being damaged by dirt, stone chipping Gates belt tension meter. Turn the crank in half
or other impurities. turns in between.

Checking the belt tension If the belt is not properly tensioned, you should
The optimum operation of the belt drive requires retension the belt.
the proper tension of the belt. An unusual low Gear hub with belt drive Releasing the clamping of the eccentric bearing
tension can make the belt skip and thus affect Readjusting the tension
the performance. Too high a tension of the belt To readjust the tension move the eccentric bear-
will render the drive sluggish and unnecessarily ing together with the bottom bracket in the bot-
increase the wear of the belt and the bearings. tom area of the BB shell.

Release the two bolts at the bottom side of the BB


shell by one to two turns by using an Allen key. Do
not unscrew the bolts entirely, but only so far that
the eccentric bearing can be moved easily.

To increase the tension put an Allen key of appro-


priate size into the lateral tool mount. Turning the eccentric bearing, increasing tension
Check the belt tension

Before you set off for the first time


practise changing gears in a place free
of traffic until you are familiar with the func-
tioning of the different levers or twist grips of
your Urban bike.

Always wear straight-cut trousers or The tension of the belt can only be
use trouser clips or the like. This is to measured with the Gates tension meter.
make sure your trousers do not get caught in The easiest and safest way to do the
the chain or the chainrings, which would result More information is provided at work is by hanging your Canyon Urban
in a fall. www.gatescarbondrive.com bike in a workstand.
50 GEARS ECCENTRIC BEARING LIGHTING 51

By moving the Allen key in direction of the front


wheel or to the rear, the crank set shifts to the LIGHTING HUB DYNAMO

front due to the turning movement of the eccen- Hub dynamos are built into the hub of the front
tric bearing, hereby tensioning or releasing the Your bike must have a functioning lighting, if you wheel. They are virtually non-wearing and ex-
belt. This requires in general only little force. want to ride on public roads (see chapter “Le- tremely effective. Some models are switched on
gal requirements for riding on public roads”). You electronically, some others mechanically. Hub dy-
As soon as the belt is tensioned, hold the eccen- should know how your lighting set works to be namos are either switched on by a lever at the
tric bearing with the Allen key in this position. Fix able to repair possible failures on your own. handlebars or directly at the front lamp. Other
the eccentric bearing by retightening the bolts on models offer the comfort of being switched on
the bottom side of the BB shell to the required, Rear light and front lamp are powered by the gen- and off automatically by means of a sensor.
imprinted torque value by using the Canyon torque Fixing the eccentric bearing erator, also referred to as dynamo. For this reason
wrench. they are connected to the generator by two cables. BATTERY-POWERED LIGHTING

Check FRONT LAMP Check the usage of battery-powered front lamps


After having the tension of the belt properly ad- and rear lights instead of dynamo-powered light-
justed, check the correct fit of the eccentric bear- Illuminants are LEDs (“light emitting diodes”) ing on the basis of the road traffic licensing reg-
ing in the BB shell. The eccentric bearing should beaming white light by means of a reflector and/ ulations in your country. Also see chapter “Legal
not stand out. or a diffusion disc on the road lane. Some models requirements for riding on public roads”.
are fitted with a sensor that switches on the front
In case the eccentric bearing stands out, release lamp automatically when it gets dark; the dynamo
it once again and shift the eccentric bearing in must, however, be activated. An additional feature
axial direction until it is flush with the BB shell of particularly high quality front lamps is a stand
on both sides. Finish by tightening the bolt to the Check the proper fit of the eccentric bearing in the BB shell light function or even daytime running lights (both
indicated torque value. Do not exceed the indicat- with LEDs).
ed torque value!
REAR LIGHT
Check the tension of the belt once again.
LEDs beam through a (red) diffusion disc rear-
wards and are visible at best even from the side.
Meanwhile, most rear lights provide a stand light
function that are powered by a condensator or Front lamp
a battery when the bicycle has to stop, e.g. at a
traffic light.

An overtensioned belt can increase the


wear of the gear hub as well as of the
bottom bracket and result in damage.
Rear light
If you have difficulties in readjusting the
tension, contact the Canyon service
hotline at +49 (0)261 94 90 30 00. An incomplete or inoperative lighting
set is not only against the law, it is also
If the eccentric bearing is too tight, con- In case you need further information on a hazard to your life. Cyclists riding in the dark
tact the Canyon service hotline at the lighting, contact our service hotline without a light are liable to be overlooked and
+49 (0)261 94 90 30 00. at +49 (0)261 94 90 30 00. risk getting involved in serious accidents!
52 CARE AND INSPECTION CARE AND INSPECTION 53

GENERAL NOTES A much more gentle way of cleaning your Canyon


is with a soft water jet and/or with a bucket of
water and a sponge or large brush. Cleaning your
ON CARE AND Canyon by hand has another positive side-effect in
that it enables you to discover defects in the paint
­INSPECTION or worn or defective components at an early stage.

Your Canyon is a product of high quality and tech- After drying your Canyon you should polish its
nology. Nevertheless, as with other vehicles, you coating and metal surfaces with hard wax (except
should see to your Canyon regularly and have an for the rotors). Apply the hard wax also to spokes,
expert do the scheduled maintenance work. Cleaning the Canyon with rag and water hubs, bolts and nuts etc. Use a hand-held atom- Polishing paint and metal surfaces with hard wax
izer for parts with small surfaces. Polish waxed
Lightweight bikes need to have their safety-rele- surfaces with a soft cloth to give them a nice
vant components replaced regularly (see chapter shine and make them water-repellent.
“Service and maintenance schedule”). This is the
only way to ensure the safe and reliable function- Inspect the chain after you have finished cleaning
ing of all components as well as fun and safety on and grease it, if necessary. For more information on
your bike for many years. the gears and chain maintenance read the notes
under “Service” at our website www.canyon.com
WASHING AND CLEANING YOUR CANYON
In the case of belt drives, the belt remains free
Dried sweat, dirt and salt from riding during the of dirt. Therefore, it will do to clean the belt with Finish cleaning your Canyon by lubricating the chain
winter or in sea air harm your Canyon. You should water, if necessary. The belt needs neither lubri-
Check all important components regularly
therefore make a habit of regularly cleaning all the cation nor oiling.
components of your Canyon and protecting them
from corrosion. The belt needs neither lubrication nor oiling. How-
ever, clean belt and belt wheels regularly by using
Do not clean your Canyon with a steam jet. This water to avoid additional wear as a result of soiling.
cleaning method is quick, but it entails seri-
ous drawbacks: As the water is ejected at high Riding on unpaved roads and gravel tracks should
pressure in a narrowly focussed jet, it may pass also be avoided to save the belt or the plastic belt
through seals and penetrate bearings. This leads wheel from being damaged by dirt, stone chipping
to the dilution of lubricants and consequently to or other impurities.
greater friction and onset of corrosion. This de- Cleaning the belt drive
stroys and impairs the functioning of the bearing
races in the long term. Steam jet treatment also When working on your Canyon restrict While cleaning, look for cracks, scratch-
tends to abrade stickers. yourself to jobs for which you are es, dents as well as bent or discoloured
equipped and have the necessary knowledge. material. If you are in doubt, call our service Remove tough oil or grease stains with
hotline at +49 (0)261 94 90 30 00. Have defec- a petroleum-based cleaning agent. Nev-
Do not clean your Canyon with a strong tive components replaced immediately and er use degreasing agents containing acetone,
water or steam jet from a short dis- touch up paint defects. methyl chloride etc., non-neutral, chemical or
tance. solvent-containing cleaning agents that could
Keep the brake pads and the rotor free attack the surface!
Protect the upward facing part of the of cleaning agents and chain oil, as the
chainstay and any places where cables brakes could fail otherwise! Keep carbon Before applying any hard wax on the
might rub with foil or the like. This will avoid clamping areas, such as handlebars, stem, seat frame of your Canyon, be sure to test it
any unpleasant scratches and abrasion marks. post and seat tube, free of grease and oil. in a less visible spot first!
54 CARE AND INSPECTION CARE AND INSPECTION 55

SAFEKEEPING AND STORING YOUR CANYON SERVICING AND INSPECTION In case you pack your Canyon to send it
in to our workshop, you have to observe
If you regularly look after your Canyon during the First service: a few things to bring your bike safe and sound
season, you will not need to take any special pre- A special maintenance schedule has been devel- to its destination. You will find more informa-
cautions when storing it for a short time, apart oped by our experienced technicians. On the first tion on how to pack your Canyon under “Ser-
from securing it against theft. It is advisable to kilometres/miles, for example, the wheels may be vice” at our website www.canyon.com! Strictly
store your Canyon in a dry and airy place. subject to a certain bedding-in process or bowden follow these instructions, whenever you pack
and brake cables may stretch, making gear shift- your bike.
There are some things to bear in mind when put- ing imprecise. Depending on how much you cycle,
ting your Canyon away for the winter: the repair of worn-down parts may be necessary
already. In this case you will be contacted by a In particular lightweight components
Inflated inner tubes tend to gradually lose air
XX
Hang your Canyon for an extended storing period
service technician beforehand. may have a reduced service life. For
when the bike is not used for a long time. If your own safety make sure to have the com-
your Canyon is left standing on flat tyres for an Regular annual service: ponents listed in chapter “Service and mainte-
extended period, this can cause damage to the Following a long and challenging season we nance schedule” checked at the indicated in-
structure of the tyres. It is therefore better to recommend that you have your bike thoroughly tervals and replaced, if necessary.
hang the wheels or the entire bike or to check checked. Who could do this better than those who
the tyre pressure regularly. built the bike? To be able to enjoy your Canyon for
many years it needs to be serviced reg-
Clean your Canyon and protect it against corro-
XX The annual service will be carried out by our ularly. The schedule given in chapter “Service
sion as described above. skilled staff according to a maintenance schedule and maintenance schedule” is a rough guide
tailored to your bicycle type. for cyclists who ride their bike between 1,500
Dismount the saddle and allow for any moisture
XX and 2,500 km (930 and 1,550 miles) a year. If
that may have entered to dry away. Spray a little Store the bike with the chain on outmost sprocket and smallest Canyon safety check: your Canyon does harder service, either be-
chainring
finely atomized oil into the seat tube (exception: If you ride your Canyon less than 1,000 km (620 cause your mileage is consistently greater or
carbon frames). miles) a year, it requires correspondingly less because you ride a great deal on poor road
servicing. In this case the Canyon safety check surfaces or field and forest tracks, it will re-
Store your Canyon in a dry place.
XX is exactly what you need. For this purpose our quire correspondingly shorter maintenance
specialists have developed a schedule for this periods. This includes frequent rides in the
Switch the gear to the smallest chainring and
XX demand-oriented maintenance. This schedule in- rain or generally in moist conditions, as well.
the smallest sprocket. This relaxes the cables cludes less routines than an annual service, how-
and springs as much as possible. ever all safety-relevant issues. We recommend If a component needs to be replaced,
that you have this check carried out before setting make it a rule to only use original spare
off into the new bike season or before going on a parts. During the first 2 years (and the warran-
bike trip so that you can take off without a care. ty period respectively) Canyon make available
Check the tyre pressure at regular intervals all essential spare parts. In the event of una-
Make an appointment in advance to ensure that vailability Canyon will offer spare parts of
your Canyon runs through this check as quickly equal or higher value.
as possible.
You will find numerous service details on
our website www.canyon.com that will
help you carry out small repair and maintenance
works. Never do work on your bicycle unless you
feel absolutely sure about it! If you are in doubt
or if you have any questions, contact our service
hotline at +49 (0)261 94 90 30 00 or send us an
e-mail to uk@canyon.com
56 SERVICE AND MAINTENANCE SCHEDULE SERVICE AND MAINTENANCE SCHEDULE 57

SERVICE AND MAINTENANCE SCHEDULE Component What to do Before


every ride
Monthly Annually Other
intervals
Coating Polish 
After the bedding-in period you need to have your 60 to 100 hours). If your Canyon does harder
At least every
bike serviced by an expert at regular intervals. The service, either because your mileage is consist- 6 months
intervals given in the schedule below are supposed to ently greater or because you ride a great deal on
be guidelines for cyclists who cycle around 1,500 to poor road surfaces, it will require correspondingly Wheels/spokes Check wheel trueness and 
2,500 kilometres (930 to 1,550 miles) a year (around shorter service intervals. tension
Wheels/spokes True and/or retrue 
If necessary
Component What to do Before Monthly Annually Other Handlebars and Check 
every ride intervals stem, carbon and At least every
Lighting Check  aluminium 2 years
Tyre equipment Check pressure  Replace 
After a fall or
Tyre equipment Check tread and side walls  3 years
Brakes (disc) Check wear of brake pads  Headset Check bearing play 
Brake cables/lines Visual inspection  Headset Regrease 
Fork Check  Metal surfaces Polish (except for rotors) 
(aluminium and At least At least every
carbon) every 2 years 6 months
Replace  Hubs Check bearing play 
After a fall or
3 years Hubs Regrease 
Belt drive Check or retension  Pedals Check bearing play 
Gear hub Check bearing play  Pedals Clean locking mechanism 
Regrease  Rear derailleur Clean, grease 
Bottom bracket Check bearing play  Bolts and nuts Check and/or retighten 
Bottom bracket Regrease  Valves Check seat 
Chain Check and/or lubricate  Stem/seat post Dismount and regrease or 
reapply carbon assembly
Chain Check and/or replace paste (Caution: Do not
 grease carbon parts)
After 750 km Gear/brake cables Remove and grease 
(460 miles)
Crank Check and/or retighten 

Jobs marked “” you should be able to do yourself, provided you have a certain degree of manual skill, a little experience and Jobs marked “” you should be able to do yourself, provided you have a certain degree of manual skill, a little experience and
suitable tools, including e.g. a torque wrench. If you come across any defects, take appropriate measures without delay. If you have suitable tools, including e.g. a torque wrench. If you come across any defects, take appropriate measures without delay. If you have
any questions, call our service hotline at +49 (0)261 94 90 30 00. any questions, call our service hotline at +49 (0)261 94 90 30 00.
Jobs marked “” should be left to an experienced and skilled bicycle expert (e.g. in an authorized, specialist bicycle workshop). Jobs marked “” should be left to an experienced and skilled bicycle expert (e.g. in an authorized, specialist bicycle workshop).
Feel free to call our service hotline at +49 (0)261 94 90 30 00. Feel free to call our service hotline at +49 (0)261 94 90 30 00.
58 RECOMMENDED TORQUE VALUES RECOMMENDED TORQUE VALUES 59

RECOMMENDED TORQUE VALUES USING THE CANYON TORQUE WRENCH

We from Canyon regard the use of a torque


wrench as essential so as to ensure that two parts
Component Bolted connection Shimano* SRAM** Miranda*** can be fixed together securely and safely.
Rear derailleurFastening bolt 8-10 Nm 8-10 Nm
Cable fixing bolt 5-7 Nm 4-5 Nm Exceeding the maximum torque value at the
Pulley bolt 3-4 Nm clamping bolts (e.g. at the stem, seat post or seat
post clamp) leads to an excessively high clamping
Shift lever Fastening bolt for gear shifter pod 5 Nm 2.5-4 Nm
force. This can cause the component to fail and
Hole covering 0.3-0.5 Nm hence there is a high associated risk of accidents.
Clamp fixing bolt (Allen bolt) 5 Nm In addition, the product guarantee would be null
Cable stop on frame 1.5-2 Nm and void in such a case. Screws or bolts that are
too loose or are done up too tightly can cause The Canyon torque wrench
Hub Quick-release lever 5-7.5 Nm
a failure and hence lead to an accident. Always
Counter nut for bearing adjustment 10-25 Nm observe strictly the torque values indicated by
with quick-release hubs
Canyon.
Free-wheel hub Sprocket cluster lock ring 30-50 Nm 40 Nm
Gear hub Axle nut 30-45 Nm Put the matching bit into the holder of the Canyon
Crank set Crank fixing bolt 35-50 Nm 47-54 Nm torque wrench.
(cotterless, grease-free)
Crank fixing bolt (Shimano Octalink) 35-50 Nm Insert the Allen key fully into the screw head.
Crank fixing bolt 12-15 Nm
Slowly turn the handle of the Canyon torque
(Shimano Hollowtech II)
wrench. Once the bolt is getting tight, the pointer
Crank fixing bolt Isis 31-34 Nm moves over the scale. Stop the turning movement Mounting the seat post with the Canyon torque wrench
Crank fixing bolt Gigapipe 48-54 Nm as soon as the pointer reaches the number of the
Crank fixing bolt GXP 47-54 Nm prescribed torque value.
Chainring bolt 8-11 Nm 12-14 Nm (steel) 6-8 Nm
8-9 Nm (alu)
Sealed cartridge Shell Shimano Hollowtech II SRAM 35-50 Nm 34-41 Nm
bearing Gigapipe
Octalink 50-70 Nm
Pedal pedal axle 35 Nm 31-34 Nm
Shoe Cleat bolts 5-6 Nm
Spike 4 Nm
Seat post Fastening bolt of the saddle clamp 20-29 Nm****
at seat post head The pointer moves over the scale. Stop the turning movement
as soon as the pointer reaches the number of the prescribed
Mudguard Fixing bolts 5 Nm torque value.
Pannier rack Fixing bolts 5 Nm
* www.shimano.com
** www.sram.com Some components have the maximum
*** www.miranda.net Assemble your Canyon using the Canyon permissible torque values printed on
**** These are guide values given by the above-mentioned component manufacturers. torque wrench enclosed with the them. Observe these limit values wherever you
Observe the values given in the possibly enclosed manuals of the component manufacturers. BikeGuard. find them.
60 RECOMMENDED TORQUE VALUES RECOMMENDED TORQUE VALUES 61

Canyon frame: DISC BRAKES


Bottle cage bolts  5 Nm
Replaceable derailleur hanger 1.5 Nm Shimano Magura SRAM Formula
Brake calliper bolt at frame/fork 6-8 Nm 6 Nm 5-7 Nm (RW) 9 Nm
Canyon seat post clamp: 3-5 Nm 9-10 Nm (FW)
Use the following torque values, unless otherwise Brake lever clamp bolt 6-8 Nm 4 Nm
indicated by the stem or seat post manufacturer Single-bolt clamping 4-5 Nm
on the component itself or in the respective as- (Juicy 5)
sembly instructions. Double-bolt clamping 2.8-3.4 Nm 2.5 Nm
Torque value (Juicy 7/carbon)
Stem:
Sleeve nuts on brake lines near lever 5-7 Nm 4 Nm 5 Nm 5 Nm
M5 bolts 4.5-5.5 Nm and normal brake line on calliper alu clamping
M6 bolts 8-9.6 Nm
Adjusting bolt (on top) with Ahead stems 0.5-2 Nm 7.8 Nm
steel clamping
Seat post: Barbed fittings for brake lines 5-7 Nm 6 Nm
Saddle clamp at seat post head at brake calliper (disc tube)
XXSeat posts with single bolt 20-24 Nm Cap bolt 0.3-0.5 Nm 0.6 Nm
XXSeat posts with two bolts in line 6-9 Nm Setscrew for bleeder hole 4-6 Nm 2.5 Nm
XXSeat posts with two bolts 12-14 Nm
side-by-side in direction of motion All bolted connections on the compo- Rotor bolts on hub 4 Nm 4 Nm 6.2 Nm 5.75 Nm
XXSeat post VCLS 2.0 max. 5 Nm nents of your Canyon have to be tight- Brake cable connection to brake lever 8 Nm
ened carefully and checked regularly to ensure
the safe operation of your bike. This is best
done with a torque wrench that switches off
as soon as the desired torque value has been
reached. Tighten the bolts carefully by ap-
proaching the maximum permissible torque
value in small steps. Check the secure seat of
the component, as described in the relevant
chapters. For parts without torque specifica-
With steerer tubes made of carbon tions, tighten the bolts gradually and check in
(black-coloured) tighten the stem with between whether the component is already
a maximum torque value of 6 Nm. Be sure to fastened sufficiently, as described in the rele-
be very careful when doing any work in the vant chapters. Do not exceed the maximum
cockpit area of your Canyon. This is a job for torque value.
skilled mechanics only! Wrong handling or us-
ing a wrong tool when shortening the steerer
tube leads to irreparable material damage Some components have the maximum
which may be dangerous under certain cir- permissible torque values printed on
cumstances. Canyon does not assume any lia- them. Observe these limit values wherever you
bility for damage to the steerer tube caused by find them.
inappropriate handling. This shall render the
warranty null and void. If you are not sure, Also observe the enclosed manuals of
please contact our Canyon workshop to have the component manufacturers, if nec- Be sure to always observe the manuals
the adjustments made. Contact, if necessary, essary, or visit the Canyon website at of the component manufacturer when
our service hotline at +49 (0)261 94 90 30 00. www.canyon.com doing any work at the brake system.
Disc brake
62 LEGAL REQUIREMENTS WARRANTY AND GUARANTEE 63

LEGAL ­REQUIREMENTS WARRANTY


FOR RIDING ON Your bike was manufactured with care and deliv-
ered to you largely preassembled. We are obliged
­PUBLIC ROADS by law to guarantee that your bike is free of any
defects which considerably reduce its value or fit-
In Great Britain ness for use or make it worthless or useless. You
(as of April 2017) have full warranty rights within the first two years
after purchase. We are your contact in the event
According to the Highway Code in Great Britain Front lamp of defects and you can get in touch with us at the
your bicycle must be fitted as follows: stated address.

1. Lighting, rear lights, reflectors: In order for your claims to be processed smooth-
At night your bicycle must have: ly it is necessary that you present your receipt.
XXa white front light Therefore, please keep your receipt in a safe place.
XXa red rear light

XXa red rear reflector To ensure a long service life and good durability of
XXfour amber pedal reflectors (if manufactured your bike only use it for its intended purpose (see
after October 1, 1985) chapter “Intended use”). Also observe the permis-
Rear light sible load specifications and the instructions on Always use your bike for its intended use
In addition, it should be fitted with:
XXa white front reflector
transporting baggage and children (see chapter
XXspoke reflectors
“Intended use”). The manufacturers’ assembly
XXflashing lights are permitted, a steady front
instructions (above all the torque settings for
lamp is however recommended. bolts) and the prescribed maintenance intervals
[Law RVLR regs 13, 18 & 24)] must be strictly followed, as well. Please observe
the tests and routines listed in this manual or in
It is not required that the prescribed lighting is any other manual enclosed with this delivery (see
mounted upon sale of the bicycle. If it is, how- chapter “Service and maintenance schedule”) as
ever, it must comply with these regulations. well as any instructions as to the replacement of
Enclosed with the delivery you will find
Bicycles that are only used with good daylight safety-relevant components, such as handlebars,
the operating instructions of the com-
visibility, such as e.g. road racing bicycles, are brakes etc.
ponent manufacturers. Here you will find all
exempt from the lighting regulations. details about use, maintenance and care. This
We wish you safe and happy cycling wherever your
2. Signalling devices manual contains multiple references to these
bike takes you. If you have any questions, please
It is recommended that a bell be fitted. specific and detailed operating instructions.
call our service hotline at +49 (0)261 94 90 30 00.
Please make sure the individual operating in-
3. Cycle helmets structions for clipless pedals and gear and
Wearing a cycle helmet is not compulsory. brake components are in your possession and
4. Taking children with you keep them in a safe place together with this
There are no rules as to the transport of chil- leaflet and the manual.
dren with bicycles.
Carbon is a composite material which is
5. Trailers For further information see: used for weight-optimised designs. Sur-
There are no rules as to the usage of trailers. face irregularities on carbon components
6. Other issues www.direct.gov.uk (small boils and pores) are unavoidable for
Using cycle lanes is not compulsory. www.dft.gov.uk reasons inherent in the manufacturing pro-
www.ctc.org.uk cess. This does not constitute a defect.
64 WARRANTY AND GUARANTEE CRASH REPLACEMENT 65

A NOTE ON WEAR
GUARANTEE CRASH REPLACEMENT
Some components of your bike are subject to
wear due to their function. The rate of wear de- Over and above the statutory warranty we give In the event of an accident or severe crash, the
pends on care and maintenance as well as on the a voluntary guarantee of altogether 6 years on high forces exerted on the frame and the fork can
way you use your bike (kilometres travelled, rides frames and forks of the Urban bikes. lead to structural failure during subsequent use.
in the rain, dirt, salt etc.). Bikes that are often left With our Crash Replacement (CR) program we of-
standing in the open may also be subject to in- This guarantee runs from the date of purchase and fer you the opportunity to replace your damaged
creased wear through weathering. only applies to claims made by the first buyer. It Canyon frame at a greatly reduced cost. This offer
also covers manufacturing defects in the coating. is valid up to three years after the date of pur-
These components require regular care and main- However, externally caused damage to the coating chase. You’ll receive the same or a similar frame
tenance. Nevertheless, sooner or later they will is excluded from the guarantee. We reserve our- from our current product range (without add-
reach the end of their service life, depending on selves the right to repair defective frames or forks on parts such as seat post, front derailleur, rear
conditions and intensity of use. or to replace them with the relevant successor shock or stem).
model. Only these issues can be claimed under
Parts that have reached their limit of wear must guarantee. Additional costs, such as assembly and The CR-service is limited to the original owner and
be replaced. This applies to the following parts: transport costs etc., shall not be borne by us. to damages that compromise the functionality of
the bike. We reserve the right to suspend this
XXChain XXSaddle covering The guarantee does not cover damage caused by service if we detect that the damage has been
XXBelt (leather) improper or other than the intended use, such as caused unreasonably.
XXCables XXBrake pads neglect (poor care and maintenance), crashes, Crash Replacement – damaged Canyon frames are replaced at
XXGrip coverings or XXBrake discs/rotors overloading or resulting from changes made to the In order to claim the CR-service, please contact reduced prices
bar tape XXBrake cables frame or fork or from the mounting or remounting our service hotline at +49 (0)261 94 90 30 00.
XXChainrings XXBrake cable housings of additional components. Damage resulting from
XXSprockets XXBearings in hubs, jumps or other types of overstress is likewise not For more details visit our website at
XXPulleys joints covered by the guarantee. www.canyon.com
XXBowden cables XXIlluminants

XXTyres XXLubricants

The brake pads of disc brakes are subject to wear


due to their function. If you use your bike for com-
petitive cycling or in hilly terrain, they may have
to be replaced quite frequently. Regularly check
the condition of the pads and have them replaced
by a dealer.

Canyon Urban bikes are high-end bikes,


representing lightweight construction
as pinnacle of engineering. Also be a profes-
sional when it comes to handling of the mate-
rial. Misuse, unprofessional assembly or insuf-
ficient maintenance can render the Urban bike For more information about the use,
Brake pads with a width of less than a millimetre must be re- unsafe. Risk of an accident! read chapter “Intended use”.
placed with original spare parts
66

Canyon Bicycles GmbH


Karl-Tesche-Straße 12
D-56073 Koblenz

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