D 9 R T R A C K - T Y P E T R A C TO R S

©2000 Caterpillar Inc.

 D9R ENGINES
• 3408 Engine with Mechanical Controls
• 3408E Engine with HEUI
 D9R COMPONENT LOCATIONS

AMOCS
RADIATOR

QUICK-DROP
VALVE
STEERING
TORQUE
PUMP IMPLEMENT
DIVIDER
PUMP
PTO PUMP IMPLEMENT PUMP
(3-SECTION) CONTROL
T/C SCAVANGE
PUMP VALVE
HYDRAULIC STACK
PTO PUMP
MOTOR (4-SECTION)

DIFFERENTIAL CONTROL VALVE

STEER STACK
PLANETARIES TRANSMISSION

FINAL DRIVES
SERVICE BRAKES CLUTCH AND BRAKE PACKS

DIFFERENTIAL STEER SYSTEM

CLUTCH AND BRAKE SYSTEM
 TORQUE DIVIDER
ROLLERS
ENGINE FLYWHEEL HOUSING
INLET
PASSAGE
PLANET SPRINGS
GEARS
CAM

SUN GEAR FREEWHEEL

STATOR
OUTPUT
SHAFT

STATOR

PLANET
CARRIER CARRIER

RING OUTLET
GEAR PASSAGE
TURBINE IMPELLER
 POWER SHIFT TRANSMISSION

RING RING GEARS

GEARS

INPUT SUN
GEARS INPUT SHAFT

OUTPUT SHAFT

PLANETARY OUTPUT
CARRIER SUN GEARS

1 2 3 4 5
 POWER TRAIN HYDRAULIC SYSTEM
STEERING CLUTCH AND BRAKE TORQUE
TORQUE CONVERTER
CONVERTER
OUTLET RELIEF VALVE
BREATHER

TRANSMISSION
CONTROL VALVE 5 4 CHECK VALVE
TC CASE
SUMP

COOLER
P3
BYPASS
OIL
MANIFOLD COOLER

PRIORITY
VALVE 2 1 P2
3
P1

LUBE

STEERING CLUTCH AND BRAKE VALVE

1 2 3 4

TORQUE
TRANSMISSION CONVERTER
PUMP FILTER

TRANSMISSION
TRANSMISSION FILTER CASE SUMP
MAIN FRAME
CASE SUMP
 STEERING CLUTCH AND BRAKE
TRANSMISSION CONTROL VALVE
NEUTRAL
MODULATING
RELIEF VALVE
5 4
SPEED
N 1 2 3
SELECTOR
SPOOL
LOAD PISTON

LOAD PISTON
ORIFICE

P3

DIFFERENTIAL
VALVE
DIRECTIONAL R F

SELECTOR P2
SPOOL P1
2 1
3

RATIO VALVE
 STEERING CLUTCH AND BRAKE
TRANSMISSION CONTROL VALVE
FIRST FORWARD

5 4
N 1 2 3

P3

R F

P2
P1
2 1
3
 STEERING AND BRAKE VALVE
CHECK VALVE RIGHT STEERING SHAFT

SERVICE BRAKE
PEDAL SHAFT

RIGHT STEERING TO RIGHT

CLUTCH RIGHT STEERING
CLUTCH SPOOL
CLUTCH PLUNGER

RIGHT BRAKE
SPOOL

RIGHT BRAKE
TO RIGHT PLUNGER
BRAKE

TO LEFT
BRAKE LEFT BRAKE
PLUNGER
LEFT BRAKE
SPOOL

FROM LEFT STEERING

TO LEFT
PUMP CLUTCH PLUNGER
CLUTCH
LEFT STEERING
CLUTCH SPOOL REACTION PUMP INLET OUTLET LEFT STEERING SHAFT
CHAMBER CHAMBER CHAMBER
 STEERING AND BRAKE VALVE
NO LEVER MOVEMENT

TO RIGHT
TO RIGHT CLUTCH
BRAKE

TO LEFT
FROM
BRAKE
PUMP
TO LEFT
CLUTCH
 STEERING AND BRAKE VALVE
GRADUAL RIGHT TURN

TO RIGHT
TO RIGHT CLUTCH
BRAKE

TO LEFT
FROM
BRAKE
PUMP
TO LEFT
CLUTCH
 STEERING AND BRAKE VALVE
SHARP RIGHT TURN

TO RIGHT
TO RIGHT CLUTCH
BRAKE

TO LEFT
FROM
BRAKE
PUMP
TO LEFT
CLUTCH
 STEERING AND BRAKE VALVE
BRAKES ENGAGED

TO RIGHT
TO RIGHT CLUTCH
BRAKE

TO LEFT
FROM
BRAKE
PUMP
TO LEFT
CLUTCH
 POWER TRAIN HYDRAULIC SYSTEM
DIFFERENTIAL STEER
TORQUE
TORQUE CONVERTER
CONVERTER OUTLET RELIEF
TRANSMISSION VALVE
CONTROL VALVE 5 4

TORQUE
CONVERTER
CASE SUMP
COOLER
P3
BYPASS
OIL
COOLER

PRIORITY PARKING
VALVE BRAKE
2 1 P2
P1 3 SPOOL
SERVICE
BRAKE
LUBE
SPOOL

MANIFOLD
TRANSMISSION
PUMP

TORQUE
CONVERTER
SCAVENGE
PUMP

TRANSMISSION TORQUE
FILTER CONVERTER
FILTER
TRANSMISSION MAIN FRAME
CASE SUMP CASE SUMP
 DIFFERENTIAL STEER
TRANSMISSION CONTROL VALVE
NEUTRAL

5 4
1 2 3

P3

R N F

2 1 P2
P1 3
 SERVICE AND PARKING BRAKE CONTROL VALVE

FROM
TRANSMISSION
CHARGING PUMP PARKING
BRAKE
SPOOL
TO BRAKES

SERVICE BRAKE
SPOOL
PASSAGE A

SERVICE BRAKE
PLUNGER
 D9R STEERING AND IMPLEMENT HYDRAULIC SYSTEM

STEERING
PUMP STEERING
STEERING
CHARGE PILOT
MOTOR
PUMP VALVE
STEERING SYSTEM

BYPASS AND
PRESSURE
CONTROL
GROUP

CHARGE COOLER
AND FILTER LOOP

TANK

RIPPER
CYLINDERS IMPLEMENT SYSTEM
IMPLEMENT
PUMP

INLET MANIFOLD

QUICK-DROP LIFT
BLADE LIFT
VALVE CYLINDERS
BLADE TILT

RIPPER LIFT

RIPPER TILT TILT

DUAL TILT
CYLINDERS
VALVE
END COVER
 HYDRAULIC TRANSMISSION
MOTOR INPUT
INPUT TRANSFER
GEAR

DIFFERENTIAL
STEER
COMPONENTS
TO LEFT TO RIGHT
FINAL DRIVE FINAL DRIVE

DRIVE EQUALIZING
STEER PLANETARY PLANETARY
PLANETARY
THREE LEVELS OF WARNING
• CATEGORY 1
• CATEGORY 2
• CATEGORY 3
THREE WARNING CATEGORIES
• Category 1 - Alert Indicator Flashes
• Category 2 - Alert Indicator Flashes
- Action Lamp Flashes

• Category 3 - Alert Indicator Flashes

- Action Lamp Flashes
- Action Alarm Sounds