Technical Training: Cummins Pacific Training Center

Cummins Pacific
Training Center
Technical Training
2016
Revision Date 10/20/2015

Cummins Pacific Training Centers
1950 Burroughs Avenue

San Leandro, California 94577
Phone: (510) 351-6101
Fax: (510) 895-5781
3061 South Riverside Avenue

Bloomington, California 92316
Phone: (909) 877-0433
Training Programs
Available for authorized Dealers and
Cummins/Onan Customers
• Theory and Practical Application Training
• Electronics
• Overhaul/Repair
• Systems Troubleshooting
• Warranty (Authorized Dealers)
• Marine
• Cummins Power Generation Programs
• Product, Parts, Dealer, Technician Updates
• Customized Training Programs
• Cummins Onan RV Generators
• Allison Transmission
Training Curriculum for
2016
General Information
Introduction:
Today’s complex engine, transmission and power generation systems demand high quality interactive
classroom and hands-on technical training. We provide affordable training with state-of-the-art
equipment, repair procedures, and live engine, transmission and generator troubleshooting.
Cummins Pacific Training Center classes are sized and monitored to assure proper student to instructor
ratio providing personalized performance based training to all students.
Cummins Pacific Training Center delivers the best training because we have the best instructors. Our
instructors are highly skilled professionals, educated in training technology, engine and generator
knowledge. Through a comprehensive trainer development program, our instructors are provided with a
curriculum which teaches instructional concepts, benefiting adult learners with diverse learning styles.
Also, Cummins Pacific’s instructors are kept on the leading edge of changing technologies, by attending
courses at Cummins Inc, Allison Transmission, and Cummins Power Generation. These classes provide
the latest technical information, procedures, and techniques available. This insures each student receives
up-to-date information and instruction.
Enrollment Procedures:
1. Phone Cummins Pacific Training Center to check availability for a particular course
2. Complete the registration form found on our website (http://www.cumminspacific.com/about/training-
calendar) for enrollment
3. Detach and forward to Cummins Pacific Training Center (Email or Fax).
3. Classes are limited to 6 to 12 students, based on curriculum.
5. Any questions should be directed to the Training Center at (510) 351-6101.
Payment Procedures:
1. Prepayment by check or purchase order is required with enrollment request, or presented by the
student prior to the start of class. VISA/MasterCard and AmEx are also accepted.
2. Prior credit approval is necessary for all company purchase orders.
3. Cancellations made less than ten (10) working days prior to the class start date will be
subject to a $100.00 cancellation fee. The balance of the tuition may be applied to a future
training session.
4. If a student does not attend class and fails to cancel with the Training Center, he/she will be billed
for the full amount of the class.
5. Refunds will not be granted after class begins.
6. If, for any reason, the training class is canceled, students may either apply the tuition towards a
future training class, or Request only a refund.
Daily Schedule:
Typical program hours are 8:00 a.m. to 4:30 p.m. with ample breaks and a one hour lunch period.
Homework may be assigned each evening to help students comprehend the material covered and to
increase classroom hands-on time.
Books, Tools, and Supplies:

Cummins Pacific Training Center provides the manuals and tools used while attending class. The
appropriate handout literature will be given to each student and is included in the tuition cost.
Safety – Personal Protective Equipment (PPE)
Students must wear clothing suitable for working on engines and other hardware during lab sessions.
Shorts, sandals, and sleeveless shirts are not considered appropriate clothing and will not be permitted.
OSHA regulations require that all technicians wear safety shoes meeting ANSI standards. Safety
glasses and ear plugs will be provided. Side shields for prescription glasses will not be provided
but must be worn. Students attending Power Generation courses may be required to wear PPE as
outlined in the NFPA 70E regulations. Students not wearing proper PPE will not be allowed in the
shop area.
Recognition:
A Cummins, Allison, or Power Generation certificate will be awarded to each student upon successful
completion of the course. In some courses students will be required to take a written test and perform
hands-on tasks, and must make a passing score to receive a certificate.
Lodging:
Payment for hotel accommodations is the responsibility of the student.
Money Back Guarantee:

The guarantee we offer with all our courses is unconditional. If you feel you did not receive expected
value from the course, Cummins Pacific Training Center will refund your course fee.
Custom (private) Training Classes:

Custom training classes are available and can be designed to meet your needs. For scheduling
information please contact the Cummins Pacific Training Center at (510) 351-6101.
Cummins Engines
Current Engine Courses Available for 2016:
1. Warranty Qualification (2005-06 North American Dealer)

A course designed to familiarize the Cummins Warranty Decision Maker with an understanding of proper claim
preparation, documentation, SRT, and procedures. Qualification testing is included.
Virtual College program must be completed before attending.
Mandatory Prerequisites:
Warranty Virtual College 2005-06Q (dealer)
Class Size: 10 2 Day (Refer to schedule for cost)
2. INSITE Diagnostic Service Tool (2006-14Q)

This course is designed to introduce the technician to basic computer operation and software applications
related to troubleshooting and programming today's electronically controlled engines. Technicians will learn
to navigate Cummins InSite within the Windows operating system. They will learn basic functions such as
opening jobs, diagnosing engine problems, programming, and calibrating ECMs.
Class Size: 8 2 Days (Refer to schedule for cost)
3. Basic Electronic Engine Diagnostics & Troubleshooting (2006-13Q)

This course is designed to introduce the technician to basic engine operation and electronic engine controls
and troubleshooting. Engine operation portion of course will cover Engine Mechanical Operations, Proper
Engine Identification, Engine Systems Operation and Troubleshooting such as the engine cooling system,
lubricating system, fuel systems and combustion air system. Covered in the electronic portion will be Basic
Electricity Fundamentals and diagnostic tools, Wiring Diagram Familiarization, Electronic Troubleshooting
Trees and a common sense approach to Electronic Diagnosis. The student will be required to use the INSITE
Diagnostic tool, EDS and will become familiar with the Symptom Based Troubleshooting Trees published on
QuickServe On-line.
4. XPI Fuel System Diagnostics (1342)

This course was designed to provide better direction in the diagnostics of the XPI fuel system on Cummins
HD ISX/QSX15 engines. The technician is required to be 2010 ISX15 qualified, and to have completed new
CVC course 1338 in order to attend the 2 day class. The technician will identify the location of the
components of the XPI Fuel System components and their functions, describe the fuel flow through the XPI
Fuel system and test points. The technician will then perform all fuel system diagnostic tests, demonstrating
understanding purpose of new procedures, setup of tooling and analyzing data.
2010 ISX15 Qualified
Must complete CVC course 1338 prior to the start of class
5. Cummins Emission Control System and Aftertreatment (AFTS)

This course is designed to introduce the technician to Cummins Emission Control System and Aftertreatment.
Topics covered in this course will include in-cylinder NOx reduction (EGR), as well as off-engine components
for particulate matter reduction (DOC, DPF), and further NOx reduction (SCR). Also covered will be the
changes in controls, components and diagnostics from EPA 2007, EPA 2010, and EPA 2013 Emission
Standards, as well as a live demonstration of the systems in operation. This course will help better prepare
technicians for diagnostics and troubleshooting of the most challenging sub systems.
Distributor, dealer, and service associate technicians must have at least one full service qualification
among Heavy Duty / MidRange engines 2007 and later prior to registering for class.
6. 2013 CM2350 Engine Qualification (2010 Qualified) (2012-22Q/24Q/25Q/31Q)
This course will cover the changes from 2010 to 2013 Automotive Engine Products. Incorporated in this 3
day course will be the ISX15 CM2350, ISX12 CM2350, ISB6.7 CM2350 and the ISL9 CM2350. This course
has been developed to qualify those who have been previously qualified on the 2010 Automotive Product.
Also covered in this course will be the new Expert Diagnostic System (EDS).
BETT (2006-13Q), Complete all CVC requirements prior to attending class and EDS Web Based Training
(https://insite.cummins.com/insite/eds/index.html)
Distributor, dealer, and service associate technicians must have 2010 full service Heavy Duty, and/or
MidRange qualification prior to registering for class.
7. ISX15 CM2250 Engine Qualification (2009-37Q)

This course will cover in detail the ISX15 CM2250 Engine. Topics to be covered will be changes to the
ISX15 Base Engine such as the engine gear train, the new XPI High Pressure Common Rail fuel system for
the ISX. Cooled exhaust Gas Recirculation, and CM2250 Control System diagnostics. Also covered will be
the Selective Catalyst Reduction aftertreatment system and the new XPI Fuel System Diagnostics (1342) for
the 2010 automotive product. Also covered in this course will be the new Expert Diagnostic System (EDS).
Complete all CVC requirements prior to attending class and EDS Web Based Training
8. ISB, ISC, ISL CM2150, CM2250 & CM2350 (2006-38Q/39Q, 2009-30Q/31Q & 2012-24Q/25Q)
This course will cover in detail the new 2010 and 2013 MidRange Product. Topics to be covered will be
changes to the ISB, C & L Base Engines, High Pressure Common Rail fuel system, Cooled exhaust Gas
Recirculation and CM2250 and CM2350 Control System diagnostics. Also covered will be the addition of the
Selective Catalyst Reduction aftertreatment system, new for the 2010 and 2013 automotive product.
This course will also cover the classroom requirement for the 2002, 2003, and 2007 Model
Midrange engines.
9. ISX11.9/12 CM2250 Engine Qualification (2010-06Q)

This course will cover in detail the new ISX 11.9/12 Engine for 2010. Course will include tear
down and reassembly of the ISX 11.9/12 Engine.
Note: To be eligible for registration the technician must be previously qualified on the 2010 ISX15
CM2250 Engine.
Class Size: 6 3 Days (refer to schedule for cost)
10. ISX/ISM Engine Qualification CM871 & CM876 (2006-30Q & 2006-31Q)
This course is designed to familiarize the technician with the changes made Cummins ISM/ISX engine for
2007. Topics include features and design components. Also included in this course are systems
troubleshooting, wiring diagram interpretation, cooled EGR, VGT, exhaust aftertreatment and practical
application utilizing Insite. Written and practical application testing involved.
Cummins Electronic Engine Diagnostics or equivalent (2006-13Q) and complete all CVC requirements prior
to attending class.
11. ISLG CM2180 Engine Qualification (2007-28Q)
This course covers the 2007 ISL G engine that operates on compressed natural gas (CNG) and liquefied
natural gas (LNG). Topics of this course include safety procedures, engine familiarization, scheduled
maintenance, and troubleshooting of engine systems and electronic controls. Students need to have a basic
knowledge in electronic troubleshooting as well as being familiar with the INSITE diagnostic tool.
In addition to the classroom training, students must complete the Virtual College Library Bulletin #4092070 to
be Qualified on this product.
12. ISX12 G Engine Qualification (2012-35Q)

This course covers the new 2013 ISX12 G CM2180 engine that operates on compressed natural gas (CNG)
and liquefied natural gas (LNG). Topics of this course include safety procedures, engine familiarization,
scheduled maintenance, and troubleshooting of engine systems and electronic controls. Students need to
have a basic knowledge in electronic troubleshooting as well as being familiar with the INSITE diagnostic tool.
Students should be qualified on the ISX11.9/12 CM2250 (2010-06Q) prior to registering for this class.
13. ISL G/ISX12 G CM2180 Engine Qualification (2007-28Q & 2012-35Q)

This course combines the ISL G and ISX12G CM2180 engine into a week long course. This course covers
both engine platforms that operate on compressed natural gas (CNG) and liquefied natural gas (LNG). Topics
of this course include safety procedures, engine familiarization, scheduled maintenance, and troubleshooting
of engine systems and electronic controls. Students need to have a basic knowledge in electronic
troubleshooting as well as being familiar with the INSITE diagnostic tool.
14. QSF2.8 CM2880, QSF3.8 CM2350 EPA Tier 4 Final/EU Stage IV Qualification (2014-01Q/12Q)
Cummins’ answer to the Tier 4 Final/EU Stage IV engine solutions is the QSF series of engines. This course
will qualify technicians on the full authority electronic controls, High Pressure Common Rail (HPCR) Cummins
wastegated turbocharger, Cooled Exhaust Gas Recirculation (CEGR), and the Cummins Compact Catalyst
(CCC). Training will also include the “Direct Flow air cleaner”, and the QSF 3.8 stand-alone Selective Catalytic
Reduction (SCR) aftertreatment system. This is a hands-on class with attending technicians performing a
complete disassembly, and assembly of a QSF2.8 engine.
15. ISV5.0 CM3230 V104 Engine Qualification (2014-38Q)

This course is designed to introduce and qualify the attending student on the new ISV5.0 CM3230 V8 diesel
engine. Class instruction will include disassembly/assembly the engine, and focus on controls/diagnostics.
Topics covered in this course include base mechanical, air handling, Bosch high pressure common rail fuel
system, exhaust gas recirculation, and aftertreatment systems. Unique aspects of this course include
piezoelectric injector, fuel balance control, injector diagnostics, hydraulic lash adjustors, glow plug control,
CM3230 controls, adaptive learning algorithm, and a chain driven overhead cam system.
16. N.O.W. (National Overhaul Warranty) Qualification (2005-01Q, 2011-17Q, 2013-30Q/31Q, 2015-
34Q/35Q)
ISX Series Engines
This course covers the philosophy of the N.O.W. Technicians will be instructed on proper disassembly and
reassembly procedures using published Cummins parts reuse guidelines and repair practices. The inspected
items are covered in detail. Technicians will be qualified to conduct overhaul of the ISX engine model(s) which
he/she has obtained base engine qualification(s) upon successful completion of this training.
The attending technician must have completed all required CVC training, and have completed full
service engine qualification for at least one of the following engine models: ISX CM570, ISX CM870,
ISX CM871, ISX15 CM2250, ISX11.9/12 CM2250, ISX15 CM2350, ISX11.9/12 CM2350.
17. N.O.W. (National Overhaul Warranty) Qualification, (2011-16Q)

ISM Series Engines
Cummins Inc. requires any authorized service location that wishes to perform NOW overhauls on ISM CM876
to have NOW qualified technicians. Topics of discussion include, engine disassembly, inspection cleaning,
proper documentation, engine assembly, and administration of warranty. Attending technician must be
journeyman level and have completed Insite, BETT, all heavy duty Cummins Virtual College courses and have
qualified on ISM CM876 engines. This is a “hands-on” class. Students will perform a NOW overhaul in class.
service engine qualification for the previously listed ISM CM876 models.
18. N.O.W. / L.E.O. (National Overhaul Warranty / Local Engine Overhaul) Qualification (2005-15Q,
2010-15Q/31Q/32Q, 2011-07Q, 2015-37Q)
Midrange Series Engines
This course covers the philosophy of the N.O.W. Program as well as a description and plan. Technicians will
be instructed on proper disassembly and reassembly procedures using published Cummins parts reuse
guidelines and repair practices. The inspected items are covered in detail. Technician will be qualified to
conduct overhaul of the ISC and/or ISL engine model(s) which he/she has obtained base engine
qualification(s) upon successful completion of this training.
service engine qualification for at least one of the following engine models: ISC CM554, ISC CM850,
ISL CM554, ISL CM850, ISL G CM2180, ISC CM2150, ISL CM2150, C Gas Plus CM556, ISC CM2250,
ISL CM2250
Class Size: 6 4 Days
19. ISX/QSX Midstop Liner Block Machining and Static Injection Timing (2011-15Q & 3114/3115)
This course will train the technician on machining procedures developed for the ISX/QSX Midstop Cylinder
Liner Counterbore Ledge. The technician will be required to properly measure and machine the counterbore
ledge in the ISX/QSX Engine Block. This course will also cover the unique mechanical procedures used in
repair of the ISX engines. Topics to be covered will be: Engine Base Timing Procedures and Front Gear
Train set up and adjustment.
Class Size: 6 4 Days
Cummins Marine Engine Training
1. Marine QSB5.9 and SmartCraft 1.0/2.2 (2006-48Q)
This course is designed to give the Marine Technician the classroom and hands on requirement in order to
receive qualification status on the QSB 5.9 engines. The technician will work with INSITE, Data Link Adapters,
and Electronic Control Modules. Marine application requirements, sea trial, marine specific components,
maintenance, operation and installation requirements will be covered. Emphasis is placed on understanding
the Air, Lube, Cooling, Fuel, and Electronic systems as it applies to Marine engines. This course will also
cover SmartCraft protocol and introduces SmartCraft 1.0 and 1.1.
BASIC ELECTRONICS THEORY AND TROUBLESHOOTING (classroom or Virtual College)
CMC/CMD Performance Troubleshooting Course (Virtual College),
5 Days (Refer to schedule for cost)
2. Marine QSB6.7 and SmartCraft 2.5 (2011-13Q)
The Marine QSB 6.7 has been developed to prepare our technicians to both understand and repair the new
QSB 6.7 marine diesel engine. Also covered will be the SmartCraft 2.5. This course has been developed to
prepare our technicians to both understand and repair the new SmartCraft vessel control system. Covered in
the course will be, history of the SmartCraft protocol and the place SmartCraft 2.5 will assume in the
SmartCraft hierarchies, proper CAN bus configuration in relation to the different junction boxes and CAN
termination protocol. We will discuss the new hardware components: five way connector, CCM10, extension
harnesses, and VIP panel loopback caps. We will utilize the different service tools such as G-3, INSITE, wire
schematics, QSOL, and the CMD web site to perform the different testing and troubleshooting procedures.
Prerequisites:
CVC QSB6.7 Marine Introduction (New)
Cummins Power Generation
1. Fundamentals of RV & CM
The Fundamentals of RV and Commercial Mobile course covers basic RV and Commercial Mobile alternator theory,
controls theory, installation procedures, maintenance procedures focusing on generator set performance, and
general troubleshooting. Breakout tools and InPower for consumer products will be introduced. Most RV and
Commercial Mobile products will be covered, excluding specially configured products, such as 3200QD. Technicians
will get credits for course No. 6285 after successfully completing this course. This course is required by the RV and
CM genset qualifications 2014-55Q, 2014-56Q, 2014-57Q, and 2014-58Q
2. Fundamentals of Engines
The primary purpose of this course is to teach CPG technicians the basic troubleshooting principles of gasoline,
gaseous, diesel engines and electronic fuel injection engines for Cummins/Onan consumer genset products, such as
RV, commercial mobile and marine. Then to apply those principles practically to troubleshoot and repair
Cummins/Onan products. Technicians will get credits for course No. 6218, 6220, 6222, 6224 and 6287 after
successfully completing this course. This course is required by the RV and CM genset qualifications 2014-55Q, 2014-
56Q, 2014-57Q, and 2014-58Q, as well as marine genset qualifications 2015-18Q and 2015-19Q
3. Fundamentals of AC Generators
This course covers the theory of AC generator operation, automatic voltage regulation, and applying the theory in
hands-on troubleshooting and servicing. This course covers a wide range of basic service, maintenance, and
troubleshooting topics which apply to the P0, P1, UC and HC frames of AC Generator manufactured by Cummins.
Technicians will get credits for course No. 6241 after successfully completing this course. This course is required by
the generator frame qualifications 2013-21Q, 2013-22Q, 2013-23Q, as well as Rental Towable qualifications 2014-
49Q, 2014-50Q
4. Fundamentals of Automatic Transfer Switches (OTEC)

This course introduces the Cummins Power Gen Automatic Transfer Switches to service technicians. This course will
cover the basics of ATS controls, mechanisms, safety, common major electrical components and basic theory of
operation. Product specific, hands-on course covering the OT 40-1200A mechanism. This course will cover the
hardware, wiring sequence of operation, service procedures, and troubleshooting of the OT 40-1200A mechanism.
Technicians will get credits for course No. 6237, 6238 and 6239 after successfully completing this course. This course
is required by the OTEC qualification 2008-14Q
Participants must bring the following to the class:
Safety shoes
Arc flash jacket
Arc flash helmet
Rubber gloves
5. Fundamentals of Power Command Controls

Fundamentals of Power Command Controls introduces the Cummins commercial generator set Power Command
Controls to service technicians. This course will cover the basic subsystems, controls hardware, safety, sequence of
operation, configuration, and troubleshooting of the PC1.X, PC2.X and PC3.X with a focus on PCC1302 control.
the Power Command Control qualifications 2008-08Q, 2008-13Q, 2013-11Q.
Laptop computer with InPower
6. Fundamentals of Network Communication I
Fundamentals of Network Communication I covers the basics of network communications including PCCNet, Modbus,
and the PCC 500/550 remote monitoring system. Technicians will apply the network knowledge to connect network
components and setup the communication among them. Technicians will also learn about network troubleshooting.
the network qualifications 2013-24Q, 2015-20Q
InPower Course (no exceptions)
Technicians must have completed Fundamentals of Power Command Controls or equivalent
7. Fundamentals of Network Communication II

Fundamentals of Network Communication II introduces the participants to the network communication with FT10,
LonWorks, LonMaker and Ethernet. Technicians will apply the advanced network knowledge to connect network
components and setup the communication among them. Technicians will also learn about network troubleshooting.
the network qualifications 2013-24Q, 2015-21Q
Mandatory Prerequisites: Fundamentals of Network Communication I
PCC 2100 & PCC 3200/3201
OTPC
8. Inpower
The course teaches participants how to use InPower troubleshoot supported devices. The course teaches how to
download new software to control, change parameter, pull fault history, monitor data over a period of time, create strip
charts which can be emailed to your DFSE or factory representative for analysis.
9. Power Command 3200/3201 Controls (2000-19Q)

This course covers PowerCommand Control 3200 &3201 installation, operation, adjustment, and troubleshooting. We
will also review the menu systems, Voltage Regulator and Governor Adjustments of the PowerCommand Control 3200
& 3201. The technicians will learn where the generator set control hardware is located and the function of each module
in the control. Troubleshooting of this control expands the knowledge of InPower Service Tool software brought to the
class by the participants. Once the students have successfully completed all of the required exercises they will
participate in a written and hands-on qualification assessment.
STUDENTS MUST BRING A LAPTOP COMPUTER WITH THEM TO CLASS EACH DAY.
Technicians must have completed at least 1 training for Power Command Controls
10. Power Command 2100 (2001-28Q)
The technician will learn the features of the PowerCommand Control 2100. This course also includes a complete
sequence of operation of all of the modes in the PowerCommand Control 2100 operating systems, troubleshooting
practice and installation procedures for generator sets with the PowerCommand Control 2100. In addition, this class
will cover modifications to the PCC 2100 control resulting from the addition of the CAN data Link to communicate on
engine ECM's. Troubleshooting of this control expands the knowledge of InPower Service Tool software brought to
the class by the participants.
11. BTPC Transfer Switches (2001-30Q)

This course concentrates on installation, adjustment, service and troubleshooting of bypass transfer switch. Through
a combination of classroom instruction and practical application training experiences, technicians learn to use wiring
diagrams, manuals and the InPower program to troubleshoot and repair the BTPC transfer switch. Technicians must
have a thorough knowledge of AC and DC electrical theory.
Technicians must have completed Fundamentals of Transfer Switches or equivalent
Safety shoes
Arc flash jacket
Arc flash helmet
Rubber gloves
12. OTEC/OTPC Transfer Switches (2008-14Q & 2000-18Q)

This 5-day course combines Fundamentals of Automatic Transfer Switches and OTPC transfer switch. The OT
mechanism for both transfer switches is the same. In addition to the content of Fundamentals of Automatic Transfer
Switches, this course will cover the controls and troubleshooting skills for OTPC, including using InPower to do
adjustment, monitoring and troubleshooting. In addition to the credits for Fundamentals of Automatic Transfer
Switches, technicians will get credit for course No.6050 for Power Command Transfer Switch Control, which is
required by OTPC qualification 2000-18Q.
Technicians must have completed at least one training for Power Command Control
Safety shoes
Arc flash jacket
Arc flash helmet
Rubber gloves
13. 20KW CMSD (2009-42Q)
This course covers repair and diagnostic functions for the CMSD 20kW (HDKAW) GenSet. Training will
highlight the 4 pole brushless generator, electronic governor systems, new digital control systems, and
the new compact blower style cooling system. This class concludes with written and practical application
qualification testing.
Prerequisites: Inpower Service Tool
14. Digital Master Control (DMC) 1500 (2011-25Q)

This course covers installation, operation and troubleshooting DMC1500 Digital Paralleling System. Topics for this
course include: Fundamentals of paralleling in Isolated Bus and Infinite Bus applications. Sequence of operation in
Automatic, Semi-automatic and Manual paralleling modes. Digital Master Control components, operation,
adjustments and troubleshooting, DMC architecture, set up, HMI screens and schematics. Troubleshooting and
diagnostic methods are emphasized. Familiarization with the MCM 3320 or DMC 1000 is required for this course.
Technicians must have completed Fundamentals of Network II or equivalent
Safety shoes
Arc flash jacket
Arc flash helmet
Rubber gloves
15. Tier 4 (ECO T4) (2012-44Q)

This course will introduce the student to the Tier 4 capable high horsepower exhaust aftertreatment system. The
goal is to provide the participant with instruction and information necessary to perform installation, maintenance, and
troubleshooting of the system as well as to create an appreciation for the purpose of the system and its function.
16. RV 3200 Quiet Diesel (2009-26Q)

This 3-day class covers main features of the RV3200 quiet diesel genset and operating the genset with control
panel. Technicians will get familiar with the Hatz 3.2 diesel engine and the generator specs, as well as AC and DC
wiring and customer connections. Technicians will also learn about how to view faults and service information and
apply the information for troubleshooting.
17. RLC 20-60 / RLC 10-40 (2013-25Q & 2014-44Q/2015-24Q)

This 4-day course is for experienced power generation technicians with Cummins distributors or channel 1 dealers.
It covers PC1.1 Controls, QSJ2.4 Engine, Kubota and Cummins B3.3 Diesel Engines, AC Alternators and RA 100
and 200 ATS. Technicians will learn about key engine and genset components, such as fuel system, control,
sensors, as well as troubleshooting and repair skills.
You must be qualified for Power Command Control 1X, and complete the following online courses prior to coming to
class:
6261 Basics of Troubleshooting, 177 Basics of Power Generation, 6058 Inpower familiarization
Required Equipment:
Laptop with Inpower Onan 9.5 (www.buyinpower.com) and GCP Display software (from the dealer portal:
http://www.starsalestips.com/arrow).
Inpower Harness Kit and Brainbox Serial to USB convertor (if no serial port on laptop) - see dealer portal for part
numbers.
Safety shoes/Safety Glasses
18. Power Command 3.3 Controls (2013-11Q)
This course covers PowerCommand Control 3300 installation, operation, adjustment, and troubleshooting. We will
also cover the menu systems, Voltage Regulator and Governor adjustments of the PowerCommand Control 3300.
The technicians will learn where the generator set control hardware is located and the function of each module in the
control. Troubleshooting of this control expands the knowledge of InPower Service Tool software brought to the class
by the participants. Once the students have successfully completed all of the required exercises they will participate
in a written and hands-on qualification assessment. Covers Paralleling Basics
STUDENTS MUST BRING A LAPTOP COMPUTER WITH THEM TO CLASS EACH DAY.
Technicians must have completed training for 1.X and 2.X controls (2008-08 and 13Q)
Marine GenSets
1. Fundamentals of Marine
The Fundamentals of Marine GenSets course covers basic marine engine theory, alternator theory, controls theory,
installation procedures, maintenance procedures focusing on generator set performance, and general
troubleshooting.
1. Allison 1000/2000 Maintenance Training (TT-12-MA01.0FAC)
This 2 day course is designed to instruct the technician on performing maintenance level service and repairs
on Allison 1000 and 2000 series transmissions. Additional topics include general transmission diagnostics
and troubleshooting. Upon successful completion of WBT and classroom instruction, attendees receive
TCM Reprogramming Certification which can be provided to SPX-Kent Moore for Allison DOC™
Reprogramming activation.
2. Allison 3000/4000 Maintenance Training (TT-34-MA01.0FAC)

on Allison 3000 and 4000 series transmissions. Additional topics include general transmission diagnostics
and troubleshooting. Upon successful completion of WBT and classroom instruction, attendees receive TCM
Reprogramming Certification which can be provided to SPX-Kent Moore for Allison DOC™ Reprogramming
activation.
3. Allison Legacy Transmissions Maintenance Training (TT-AMH-ST01.0LEG)

These 2 day courses are designed to instruct the technician on performing maintenance level service and
repairs on Allison AT or MT or HT series transmissions. Additional topics include general transmission
diagnostics and troubleshooting.
4. Allison 1000/2000 Transmission Overhaul Training (TT-12-OH01.0FAC)

This course is designed to instruct the technician on performing complete overhaul procedures on the
Allison 1000/2000 and 3000/4000 series transmissions. Additional topics include specific details on failure
analysis and update information. Upon successful completion of the WBT and classroom instruction,
attendees receive Allison Transmission Overhaul Factory Certification on the respective product covered in
each 2 day session.
5. Allison 3000 Transmission Overhaul Training (TT-03-OH01.0FAC)

Allison 3000 series transmissions. Additional topics include specific details on failure analysis and update
information. Upon successful completion of the WBT and classroom instruction, attendees receive Allison
Transmission Overhaul Factory Certification on the respective product covered in each 2 day session.
6. Allison 4000 Transmission Overhaul Training (TT-04-OH01.0FAC)

Allison 4000 series transmissions. Additional topics include specific details on failure analysis and update
information. Upon successful completion of the WBT and classroom instruction, attendees receive Allison
7. Allison HT Series Overhaul Training (TT-HT-OH01.0LEG)

These courses are designed to instruct the technician on performing complete overhaul procedures on the
Allison HT series transmissions. Additional topics include specific details on failure analysis and update
information. Upon successful completion of the classroom instruction, attendees receive Allison
8. AT500-MT600 combined Maintenance & OH Training (TT-AM-OH01.0LEG)

This 5-day combined Maintenance and Overhaul class provides an understanding of the AT500 and MT600
transmission operation, construction, service requirements, and troubleshooting. Training topics include
planetary gear and clutch theory, power flows, torque converter theory, and valve body component
description/operation. Lab activities include group teardown/rebuild/assembly with a focus on component
comparisons between the two models. Technicians successfully completing the training will receive credit for
the following Allison E-Learn Training Paths:
· AT500 Maintenance
· AT500 Overhaul
· MT600 Maintenance
· MT600 Overhaul
9. Allison 1000 & 2000 Service for Fleets (EU-12-ST01-0CUS)
This one day class is designed instruct the Fleet technician on performing maintenance on Allison 1000 and
2000 series transmissions. Additional topics include general transmission diagnostics and troubleshooting.
10. Allison 3000 & 4000 Service for Fleets (EU-34-ST01-0CUS)

This one day class is designed instruct the Fleet technician on performing maintenance on Allison 3000 and
4000 series transmissions. Additional topics include general transmission diagnostics and troubleshooting.
11. Allison 3000 & 4000 Retarder Training (TT-34-RE01.0CUS)

This one day class provides an understanding of the Allison 3000 and 4000 transmission retarder operation,
construction, service requirements, and troubleshooting.
12. OFF Highway 5/6/8/9000 Maintenance Tech ILT (TT-OFF-MA01.0FAC)

on Allison 5/6/8/9000 series transmissions. Additional topics include general transmission diagnostics and
troubleshooting.
13. OFF Highway 5/6/8/9000 Overhaul Tech ILT (TT-OFF-OH01.0FAC)

This 2 day course is designed to instruct the technician on performing complete overhaul procedures on the
Allison 5/6/8/9000 series transmissions. Additional topics include specific details on failure analysis and
update information.
14. Allison DOC Training

This program provides an understanding of the operations, specific electronic input/output functions and
circuitry, mandatory vehicle interface connections, system diagnostics/troubleshooting, and reprogramming
selected parameters. Specifics of the Allison DOCTM include navigating through the tool's computer screens;
using the demo mode, graphics monitor, and strip chart options; and accessing specific troubleshooting
manual pages within the tool. Proof of certification must be submitted to Noregon to receive authorization to
activate the reprogramming function of the Allison DOCTM.
Cummins Pacific Training Center Instructors
Tao Guan - 14 years with Cummins Inc.

Ms Guan has held engineering positions in Cummins Light Duty Diesel Engineering, Heavy Duty Engineering, and
Cummins Power Generation. Her specialty is with engine fuel system, lube and cooling system, and engine integration
with genset. She joined Cummins Pacific in 2014 as training manager.
Bob Garcia – 38 years of experience in the Midrange, Heavy Duty and Alternative fuel Engines fields.
Mr. Garcia has been a journeyman technician, shop leadman, assistant shop foreman, shop foreman, owned his own
Repair business, shop supervisor, high horsepower field service technician, and he is currently an Instructor in our
Southern training center.
Rene Azares - 38 years of experience in the Trucking Industry / 14 years with Cummins.
Mr Azares has been a Technician and Shop Foreman. He is well versed in Troubleshooting and all phases of engine
repairs. He was a Field Service Technician for 10 years and several years as a Technical Support Engineer. He is
currently a Distributor Field Service Engineer for High Horsepower, Heavy Duty, MidRange, and Light Duty Engines
as well as an Instructor.
Ron Pasquetti - 31years experience in the Heavy Duty Engine and Allison Transmission fields.
Mr. Pasquetti has been a technician and shop foreman. In addition he has previously held the Customer Support and
Dealer Development Manager position for Allison Transmission Products. He is currently our Technical Support
Manager and Instructor for Allison West.
Michael Jones - 34 years of experience in the power generation field.

Mr. Jones has held positions as a power generation field technician, service manager. He has held the position as a
distributor field service engineer for power generation for the past 10 years.
Mike Kievit has worked for Cummins for 10 years, and has been in the diesel engine industry for over 32 years. His
current position is the Marine Distributor Field Service Engineer, with his specialty being in service, repair, and
installation of marine diesel propulsion systems.
William Ong - Has been a part of Cummins Pacific as Natural Gas DFSE. He has over 10 years working with heavy
manufacturing equipment as well as two years working with Cummins Natural Gas engines. He currently provides
technical support for the Natural Gas products for Southern California. He will also serve as Natural Gas instructor for
Cummins Pacific for 2014.
Robert A Bowe -12 years of experience with Cummins in Midrange, Heavy Duty and High Horsepower engines as an
in shop and Field Service Technician. Robert is also experienced in many platforms including Automotive, Industrial
and Marine Diesel, as well as Natural Gas Engines. He recently Joined Cummins Pacific in May 2015 as a Technical
Trainer/Instructor.
Lisa Dulgar - 12 years of experience with Cummins Pacific. Ms. Dulgar started off working in the Customer Service
Center as the receptionist. She then moved on to work as our Cleaire coordinator before taking on the role as Corporate
Receptionist and as a credit support administrator in our accounting department. Ms. Dulgar currently is our Training
Center Coordinator for our Northern and Southern training centers.
Elena Arango – 10 years of experience with Cummins Pacific. Ms. Arango started off working in the Accounts Payable
Department in 2006 with Cummins West Inc, and most recently after the recent merger with Cummins Cal Pacific.
Elena has recently joined our Training Team as a Training Coordinator in May 2015. Elena will be working closely with
Ms. Dulgar for our Northern and Southern training centers.
Cummins Pacific Training Center
Student Registration Application Form
Please complete this form and forward it to the Cummins Pacific Training Center.
Fax to (510) 895-5781, or email to Elena.T.Arango@cummins.com
Student’s Name: _______________________________ Promo ID______________________________
Company: __________________________________________________________________________
Address: ___________________________________________________________________________
City: _____________________________________________ State: ________ Zip: _______________
Phone Number:______________________________ Contact Name: ___________________________
Email:______________________________________________________________________________
Course Name: _______________________________________ Date: __________________________
P.O. Number: ______________________________ Auth. by: _________________________________
Account Number: ____________________________________________________________________
Cancellations made less than 10 working days prior to the class start date are subject to a $100.00 cancellation
fee. If a student does not attend class and fails to cancel, he/she will be billed for the full amount of the class.
Refunds will not be granted after class begins.
Please specify which engine qualifications you are needing:
______________________________
______________________________
______________________________
Cummins Pacific
Training Center
San Leandro Hotel Accommodations
Marina Inn Holiday Inn Express
68 Monarch Bay Drive 2419 Castro Valley Blvd.
San Leandro, CA 94577 Castro Valley, CA 94546
(510) 895-1311 (510) 889-9300
**Must call in reservation to Chandan or
Omar in order to get corporate rate
Hawaii Hotel Accommodations

Hilton Prince Kuhio
2500 Kuhio Drive
Honolulu, HI 96815
(808) 922-0811
Irvine Hotel Accommodations

Quality Suites Candlewood Suites
2701 Hotel Terrace Dr. 2600 S Red Hill Ave.
Santa Ana, CA 92705 Santa Ana, CA 92705
(714) 957-9200 (949) 250-0404
Holiday Inn Ayers Hotel and Suites

2726 South Grand Ave. 325 Bristol St
Santa Ana, CA 92705 Costa Mesa, CA 92626
(714) 481-6300 (714) 429-9372
Bloomington Hotel Accommodations

Hilton Garden Inn
10543 Sierra Ave.
Fontana, CA 92337
(909) 822-7300
Payment for accommodations is the responsibility of the student. To receive the

corporate discount, you must Request Only the Cummins Pacific Corporate Rate
when making reservations.
To Oakland
Cummins Pacific Training Center

1950 Burroughs Avenue
San Leandro, CA 94577
(510) 614-5138
(Northern Training Center)
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Directions
From Oakland:
Take Highway 880 south to Marina Blvd West.
Turn left on Merced (1st Light), follow Merced
until it becomes Wicks Blvd. Turn right on
Burroughs Avenue. Our facility will be on the
left side of the street.
From San Jose:

Take Highway 880 north to Marina Blvd West
Turn left on Merced (1st Light), follow Merced
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Cummins Pacific, LLC
Serving California’s, and Hawaii’s Power,
Equipment, and Emission Needs
Cummins Pacific, LLC Service Centers

Arcata 707 822 7390 Redding 530 244 6898
Sacramento 916 371 0630 Bay Area 510 351 6101
Fresno 559 274 4400 Bakersfield 661 325 9404
Ventura 800 881 1159 Los Angeles 866 934 4373
Inland Empire 800 653 4373 Orange County 800 746 5757
San Diego 800 993 4373 Hawaii 808 682 8110
Cummins Pacific
Training Center

Technical Training: Cummins Pacific Training Center

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Cummins Pacific

Revision Date 10/20/2015

1950 Burroughs Avenue

3061 South Riverside Avenue

Books, Tools, and Supplies:

Safety – Personal Protective Equipment (PPE)

Money Back Guarantee:

Custom (private) Training Classes:

1. Warranty Qualification (2005-06 North American Dealer)

2. INSITE Diagnostic Service Tool (2006-14Q)

3. Basic Electronic Engine Diagnostics & Troubleshooting (2006-13Q)

4. XPI Fuel System Diagnostics (1342)

5. Cummins Emission Control System and Aftertreatment (AFTS)

7. ISX15 CM2250 Engine Qualification (2009-37Q)

9. ISX11.9/12 CM2250 Engine Qualification (2010-06Q)

12. ISX12 G Engine Qualification (2012-35Q)

13. ISL G/ISX12 G CM2180 Engine Qualification (2007-28Q & 2012-35Q)

15. ISV5.0 CM3230 V104 Engine Qualification (2014-38Q)

17. N.O.W. (National Overhaul Warranty) Qualification, (2011-16Q)

2. Marine QSB6.7 and SmartCraft 2.5 (2011-13Q)

4. Fundamentals of Automatic Transfer Switches (OTEC)

5. Fundamentals of Power Command Controls

7. Fundamentals of Network Communication II

9. Power Command 3200/3201 Controls (2000-19Q)

11. BTPC Transfer Switches (2001-30Q)

12. OTEC/OTPC Transfer Switches (2008-14Q & 2000-18Q)

14. Digital Master Control (DMC) 1500 (2011-25Q)

15. Tier 4 (ECO T4) (2012-44Q)

16. RV 3200 Quiet Diesel (2009-26Q)

17. RLC 20-60 / RLC 10-40 (2013-25Q & 2014-44Q/2015-24Q)

2. Allison 3000/4000 Maintenance Training (TT-34-MA01.0FAC)

3. Allison Legacy Transmissions Maintenance Training (TT-AMH-ST01.0LEG)

4. Allison 1000/2000 Transmission Overhaul Training (TT-12-OH01.0FAC)

5. Allison 3000 Transmission Overhaul Training (TT-03-OH01.0FAC)

6. Allison 4000 Transmission Overhaul Training (TT-04-OH01.0FAC)

7. Allison HT Series Overhaul Training (TT-HT-OH01.0LEG)

8. AT500-MT600 combined Maintenance & OH Training (TT-AM-OH01.0LEG)

10. Allison 3000 & 4000 Service for Fleets (EU-34-ST01-0CUS)

11. Allison 3000 & 4000 Retarder Training (TT-34-RE01.0CUS)

12. OFF Highway 5/6/8/9000 Maintenance Tech ILT (TT-OFF-MA01.0FAC)

13. OFF Highway 5/6/8/9000 Overhaul Tech ILT (TT-OFF-OH01.0FAC)

14. Allison DOC Training

Tao Guan - 14 years with Cummins Inc.

Michael Jones - 34 years of experience in the power generation field.

Student Registration Application Form

Student’s Name: _______________________________ Promo ID______________________________

City: _____________________________________________ State: ________ Zip: _______________

Phone Number:______________________________ Contact Name: ___________________________

Course Name: _______________________________________ Date: __________________________

P.O. Number: ______________________________ Auth. by: _________________________________

Account Number: ____________________________________________________________________

Please specify which engine qualifications you are needing:

Hawaii Hotel Accommodations

Irvine Hotel Accommodations

Holiday Inn Ayers Hotel and Suites

Bloomington Hotel Accommodations

Payment for accommodations is the responsibility of the student. To receive the

Cummins Pacific Training Center

(Northern Training Center)

From San Jose:

Burroughs Avenue. Our facility will be on the

left side of the street.

Cummins Pacific, LLC Service Centers

Student’s Name: _ Promo ID

City: _______________________________ State: Zip: _

Phone Number:____ Contact Name: _

Course Name: _____________ Date:

P.O. Number: Auth. by: ___