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PARTS MANUAL

872139

2306D ARTIC HAULER Mk IV

FIRST ISSUE: DECEMBER 2006 (REV 0)


LATEST ISSUE: DECEMBER 2006 (REV 0)

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

i
LOCATION OF OPERATIONS
This manual has been produced to assist you in ordering of parts for the maintenance of
your BELL EQUIPMENT machine.

The information contained in the manual is in a logical sequence. Each illustrated break-
down is supported with a parts list.

The parts manual has been produced by the Technical Documentation Department of
BELL EQUIPMENT Co. Every effort has been made to ensure that the information in this
manual was correct at the time of publication. BELL EQUIPMENT Co. has a policy of con-
tinuous product development, improvement and design. BELL EQUIPMENT Co. reserves
the right to change, amend and update the design of its product at any time without prior
notice. With this policy, changes may have occurred that are not included in this manual.

Whilst every endeavour has been made to provide accurate and reliable information,
BELL EQUIPMENT Co. specifically disclaims any actual or implied warranty and under
no circumstances shall be liable for any loss, damage or injury to person or property suf-
fered, whether direct, or indirect or consequential, arising from the use of this manual. In
particular and without detracting from the above, the disclaimer also applies in the event
of any specification, warning, or representation contained in this manual being inade-
quate, inaccurate, or unintentionally misleading.

The user is urged to strictly comply with the instructions and warnings that are given in the
interests of general safety. Please do not hesitate to contact your BELL EQUIPMENT
Product Support Representative whenever you have a query on you BELL product or this
manual. The address of your nearest BELL EQUIPMENT branch or dealer is as follows:-

For the latest Bell operations listing please visit :www.bellequipment.com

The following address list was correct as at 04 October 2006.

GROUP OPERATIONS LISTING


RICHARDS BAY - HEAD OFFICE
Bell Equipment Co SA (Pty) Ltd
Carbonode Cell . . . . . . . . . . . . . . . . . . . Tel : 035- 907 9111 . . . . . . . . . . . . . . . . . . Private Bag X20046
Alton . . . . . . . . . . . . . . . . . . . . . . . . . . . Fax : 035-797 4323 . . . . . . . . . . . . . . . . . . EMPANGENI
RICHARDS BAY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3880
3900
Contact: Derek Smythe (Mobile: 082 822 2624)
E-mail: debbiev@bell.co.za

LOCATION OF OPERATIONS
EUROPEAN REGION:

FRANCE
Bell France SARL
Z.A. Route d’ Argenton-Sur-Creuse . . Tel : +33 55589 2356
23800 Dun Le Palestel . . . . . . . . . . . . . Fax :+ 33 55589 2324
FRANCE
Contact: Claude Boulet (Managing Director)
E-mail: claudeb@fr.bellequipment.com

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GERMANY
Bell Equipment (Deutschland) GmbH
Willi-Brandt Strasse 4-6 . . . . . . . . . . . . Tel : +49 6631 911 300
D-36304 Alsfeld . . . . . . . . . . . . . . . . . . Fax : +49 6631 911 313
GERMANY
Contact: Uli Kramme (Managing Director)
E-mail: center@de.bellequipment.com

German Assembly Plant (Eisenach)


Industriestrasse 8 . . . . . . . . . . . . . . . . . Tel : +49 369 207 3101
99819 Großenlupnitz/OT Hörselberg. . Fax : +49 369 207 3150
GERMANY
Contact: Andre Krings (Factory Manager) (Mobile: +49 176 2202 4416)
Email: factory@de.bellequipment.com

ITALY
SCAI S.p.A
via Don Fulvio Scialbe, 21. . . . . . . . . . Tel : +39 075 801 501
Ospedalicchio . . . . . . . . . . . . . . . . . . . . Fax : +39 075 801 01 42
06080 Bastia Umbra (PG)
ITALY
Contact: Micel-Angelo Van druenen
E-mail: scai@scaispa.com

SWITZERLAND
Bell Switzerland (Bell Handling Systems and Bellinter Holdings)
Rue de Vevey 178 . . . . . . . . . . . . . . . . Tel : +41 26 913 00 11/2
1630 Bulle . . . . . . . . . . . . . . . . . . . . . . Fax : +41 26 913 00 19
SWITZERLAND
Contact: Jean-Christophe Cerouter or Pascal Gross
E-mail: beqch@bluewin.ch or pascal.beqch@bluewin.ch

SPAIN
Polig. Industrial Alcala Park. . . . . . . . . Tel : +34 918 796 019
Nave 2.2 . . . . . . . . . . . . . . . . . . . . . . . . Fax : +34 918 796 049
C/Iplacea Nº 10
28 803 Alcala de Henares - Madrid
SPAIN
Contact: Jesus Vivero Fortes (Mobile: +34-64 99 33 089)
E-mail: bell.equipment.es@telefonica.net

UNITED KINGDOM
Bell Equipment U.K. LIMITED
Unit 6C . . . . . . . . . . . . . . . . . . . . . . . . . Tel : +44 1283 714259 (Direct)
Graycar Business Park . . . . . . . . . . . . . Tel : +44 1283 714251 (Parts Direct)
Barton Turns . . . . . . . . . . . . . . . . . . . . . Fax :+44 1283 712687
Barton-Under-Needwood
Burton-on-Trent
DE13 8EN
UNITED KINGDOM
Contact: Neville Paynter
E-mail: cameronc@bellequipment.co.uk, general@bellequipment.co.uk

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NORTH AMERICA
Bell Equipment North America Inc
2843 HWY 80. . . . . . . . . . . . . . . . . . . . Tel : +1 912 966 2615
Garden City . . . . . . . . . . . . . . . . . . . . . Fax :+1 912 964-1594
GEORGIA
GA 31408
USA
Contact: Robin Pett (Ext. 123) (Mobile: +1 -912- 667 0066)
E-mail: robinp@bellequipment.com

SOUTHERN AFRICA REGION:

CAPE REGION:

CAPE TOWN
Bell Equipment Co SA (Pty) Ltd
28 Aviation Road . . . . . . . . . . . . . . . . . Tel : 021 380 9000 . . . . . . . . . . . . . . . . . . . P.O. Box 162
Phase 4, Airport City . . . . . . . . . . . . . . Fax :021 380 9057 . . . . . . . . . . . . . . . . . . . EPPINDUST
CAPE TOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7475
7525
Contact: Mario Ferreira (General Manager) (Mobile: 083-458 3753)
E-mail: fionaj@bell.co.za

EAST LONDON
Bell Equipment Co SA (Pty) Ltd
25 Ray Craib Crescent . . . . . . . . . . . . . Tel : 043 748 6622/3 . . . . . . . . . . . . . . . . . P.O. Box 15742
Beacon Bay . . . . . . . . . . . . . . . . . . . . . . Fax :043 748 6624 . . . . . . . . . . . . . . . . . . . Beacon Bay
Industria. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EAST LONDON
EAST LONDON. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5205
5200
Contact: Luc Hannan (Mobile: 082-325 5920)
E-mail: luch@bell.co.za

GEORGE
Bell Equipment Co SA (Pty) Ltd
Pioneer Road . . . . . . . . . . . . . . . . . . . . Tel : 044 878 0930/1 . . . . . . . . . . . . . . . . . P.O. Box 1697
Pacaltsdorp . . . . . . . . . . . . . . . . . . . . . . Fax : 044 878 0932. . . . . . . . . . . . . . . . . . . GEORGE
GEORGE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6530
6534
Contact: Clive Manning (Mobile: 082 335 9015) or Field Serviceman (Mobile: 082 659 3222)
E-mail: karino@bell.co.za

PORT ELIZABETH
Bell Equipment Co SA (Pty) Ltd
349 Kempston Road . . . . . . . . . . . . . . . Tel : 041 451 3202/4/6 . . . . . . . . . . . . . . . . P.O. Box 3443
Korsten . . . . . . . . . . . . . . . . . . . . . . . . . Fax :041 451 3208 . . . . . . . . . . . . . . . . . . . North End
PORT ELIZABETH. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PORT ELIZABETH
6056. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6056
Contact: Helder Domingues (Mobile: 082-657 1190)
E-mail: lynneo@bell.co.za

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SPRINGBOK
Bell Equipment Co SA (Pty) Ltd
Drive Inn Road . . . . . . . . . . . . . . . . . . . Tel : 027 712 1124/30 . . . . . . . . . . . . . . . . P.O. Box 618
Industrial Park . . . . . . . . . . . . . . . . . . . Fax :027 718 1314 . . . . . . . . . . . . . . . . . . . SPRINGBOK
SPRINGBOK. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8240
8240
Contact: Laurence de Villiers (Mobile: 083-414 8946)
E-mail: laurenced@bell.co.za

NAMIBIA / WINDHOEK
IA Bell Equipment Co (Namibia) (Pty) Ltd
37 Lazarett Street . . . . . . . . . . . . . . . . . Tel : 264 61 226 021/2/3 . . . . . . . . . . . . . . Private Bag 12018
Ausspann Platz . . . . . . . . . . . . . . . . . . . Fax :264 61 228 330. . . . . . . . . . . . . . . . . . Ausspann Platz
WINDHOEK. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WINDHOEK
NAMIBIA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NAMIBIA
Contact: Wolfgang Schweiger (Mobile: 081 127 3043)

CENTRAL REGION:

BLOEMFONTEIN
Bell Equipment Co SA (Pty) Ltd
109 Fritz Stockenstrom Street . . . . . . . Tel : 051 4327 855 . . . . . . . . . . . . . . . . . . . P.O. Box 1878
Ooseinde . . . . . . . . . . . . . . . . . . . . . . . . Fax :051 4323 740 . . . . . . . . . . . . . . . . . . . BLOEMFONTEIN
BLOEMFONTEIN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9300
9300
Contact: Peter Wille
E-mail: yvetteo@bell.co.za or peterw@bell.co.za

JOHANNESBURG / GAUTENG
Bell Equipment Co SA (Pty) Ltd
Bell Jet Park . . . . . . . . . . . . . . . . . . . . . Tel : 011 928 9700/22 . . . . . . . . . . . . . . . . P.O. Box 25391
Griffiths Road . . . . . . . . . . . . . . . . . . . . Fax :011 928 9730 . . . . . . . . . . . . . . . . . . . EAST RAND
JET PARK. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1462
1459
Contact: George Wilson (General Manager) (Mobile: 082 560 0379)
Peet Smit (Acting Sales Manager) (Mobile: 082 770 8014)
Chris Howe (Acting Sales Manager) (Mobile: 082 786 7523)
E-mail: sindyk@bell.co.za

KIMBERLEY
Bell Equipment Co SA (Pty) Ltd
2 - 4 Hendrick Van Eck Street . . . . . . . Tel : 053 841 0710/11/12/13 . . . . . . . . . . . P.O. Box 2927
Kimdustria . . . . . . . . . . . . . . . . . . . . . . . Fax :053 841 1940 . . . . . . . . . . . . . . . . . . . KIMBERLEY
KIMBERLEY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8300
8300
Contact: C.J. Louwrens (Branch Manager) (Mobile: 082 558 6911)
Aubrey Potgieter (Branch Manager) (Mobile: 083 629 1931)
E-mail: selmaj@bell.co.za

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KURUMAN (NORTHERN CAPE)
Bell Equipment Co SA (Pty) Ltd
8 Acacia Street . . . . . . . . . . . . . . . . . . . Tel : 053 712 0698 . . . . . . . . . . . . . . . . . . . P.O. Box 1396
KURUMAN . . . . . . . . . . . . . . . . . . . . . Fax :053 712 0697 . . . . . . . . . . . . . . . . . . . KURUMAN
8460. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8460
Contact: C.J. Louwrens (Branch Manager) (Mobile: 082 558 6911)
Aubrey Potgieter (Branch Manager) (Mobile: 083 629 1931)
E-mail: aubreyp@bell.co.za

MATSAPHA / SWAZILAND
Bell Equipment Co (Swaziland) Pty Ltd
Shop No. 4 . . . . . . . . . . . . . . . . . . . . . . Tel : +268 - 51 - 87496/7. . . . . . . . . . . . . . P.O. Box 1754
Second Street . . . . . . . . . . . . . . . . . . . . . Fax : +268 - 51 - 87498 . . . . . . . . . . . . . . . Matsapha
Matsapha.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SWAZILAND
SWAZILAND
Contact: Charlie Boucher (Branch Manager) (Mobile: 083 626 8316)

MIDDLEBURG (MPUMALANGA)
Bell Equipment Co SA (Pty) Ltd
9 Kilo Street . . . . . . . . . . . . . . . . . . . . . Tel : 013 246 1169 . . . . . . . . . . . . . . . . . . . P.O. Box 2821
Industrial Area . . . . . . . . . . . . . . . . . . . Fax :013 246 1229 . . . . . . . . . . . . . . . . . . . MIDDLEBURG
MIDDLEBURG. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1050
1050
Contact: Jacques Pienaar (Branch Manager) (Mobile: 082-773 5423)
E-mail: kathyb@bell.co.za

NELSPRUIT (MPUMALANGA)
Bell Equipment Co SA (Pty) Ltd
3 Christie Crescent . . . . . . . . . . . . . . . . Tel : 013 755 2110/6 . . . . . . . . . . . . . . . . . P.O. Box 1672
Vintonia 2 . . . . . . . . . . . . . . . . . . . . . . . Fax :013 755 2117 . . . . . . . . . . . . . . . . . . . NELSPRUIT
NELSPRUIT.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1200
1200
Contact: Fred Loffler (Branch Manager) (Mobile: 082 452 9392)
E-mail: ling@bell.co.za

RUSTENBURG (NORTH WEST PROVINCE)


Bell Equipment Co SA (Pty) Ltd
16 Vanadium Street . . . . . . . . . . . . . . . Tel : 014 538 1003/4 . . . . . . . . . . . . . . . . . P.O. Box 3701
Border Industrial. . . . . . . . . . . . . . . . . . Fax :014 538 1005 . . . . . . . . . . . . . . . . . . . RUSTENBURG
RUSTENBURG. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0300
0300
Contact: Nico Thompson (Branch Manager) (Mobile: 082-773 5422)
E-mail: nicot@bell.co.za

TZANEEN (LIMPOPO)
Bell Equipment Co SA (Pty) Ltd
8 Impala Street . . . . . . . . . . . . . . . . . . . Tel : 015 307 1129 . . . . . . . . . . . . . . . . . . . P.O. Box 2102
Industrial Sites . . . . . . . . . . . . . . . . . . . Fax :015 307 3095 . . . . . . . . . . . . . . . . . . . TZANEEN
TZANEEN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0850
0850
Contact: Dreyer Loubser (Branch Manager) (Mobile: 083-629 1931)
E-mail: altar@bell.co.za or dreyerl@bell.co.za

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WOLMARANSSTAD (NORTH WEST PROVINCE)
Bell Equipment Co SA (Pty) Ltd
80 Kruger Street . . . . . . . . . . . . . . . . . . Tel : 018 596 2319 . . . . . . . . . . . . . . . . . . . c/o P.O. Box 587
WOLMARANSSTAD . . . . . . . . . . . . . Fax :018 596 2855 . . . . . . . . . . . . . . . . . . . WOLMARANSSTAD
2630. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9300
Contact: Bernard Niemand (Acting Branch Manager) (Mobile: 082 572 7881)
E-Mail: bernardn@bell.co.za

COASTAL REGION:

DURBAN
Bell Equipment Limited (Chairman’s Office)
75 Columbine Place . . . . . . . . . . . . . . . Tel : 031 569 1100 . . . . . . . . . . . . . . . . . . . P.O. Box 3545
Ring Road Industrial Park . . . . . . . . . . Fax :031 569 1108 . . . . . . . . . . . . . . . . . . . DURBAN
DURBAN NORTH. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4000
4951
Contact: Howard Buttery (Chairman)
E-mail: howardb@bell.co.za or butteryh@bell.co.za

EMPANGENI
Bell Equipment Co SA (Pty) Ltd
No.1 Irvine Bell Drive . . . . . . . . . . . . . Tel : 035 792 6517 . . . . . . . . . . . . . . . . . . . P.O. Box 7332
Old Mill Industrial . . . . . . . . . . . . . . . . Fax :035 792 6516 . . . . . . . . . . . . . . . . . . . EMPANGENI RAIL
EMPANGENI.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3910
3880
Contact: Mike Campbell (Branch Manager) (Mobile: 082-784 1477)
E-mail: shelleyv@bell.co.za

PIETERMARITZBURG
Bell Equipment Co SA (Pty) Ltd
7 Van Eck Place . . . . . . . . . . . . . . . . . . Tel : 033 386 9319 . . . . . . . . . . . . . . . . . . . P.O. Box 100436
MKONDENI . . . . . . . . . . . . . . . . . . . . Fax :033 386 1837 . . . . . . . . . . . . . . . . . . . SCOTTSVILLE
3201. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3209
Contact: Ian Barnard
E-mail: carlaf@bell.co.za

PIET RETIEF (MPUMALUNGA)


Bell Equipment Co SA (Pty) Ltd
14 Smith Street . . . . . . . . . . . . . . . . . . . Tel : 017-826 1523 . . . . . . . . . . . . . . . . . . . P.O. Box 2597
PIET RETIEF . . . . . . . . . . . . . . . . . . . . Fax :017-826 1580 . . . . . . . . . . . . . . . . . . . PIET RETIEF
2380. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2380
Contact: Kersy Murugan (Counter Salesman) (Mobile: 082-774 0495)
E-mail: kersym@bell.co.za

UMHLALI
Bell Equipment Co SA (Pty) Ltd
Lot 81 . . . . . . . . . . . . . . . . . . . . . . . . . . Tel : 032 947 2141 . . . . . . . . . . . . . . . . . . . P.O. Box 39
Shakas Head . . . . . . . . . . . . . . . . . . . . . Fax :032 947 0696 / 1637. . . . . . . . . . . . . . UMHLALI
Industrial Park. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4390
UMHLALI
4390
Contact: Keith Hall (Customer Support Rep.) (Moile: 082-774 0493)

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VRYHEID
Bell Equipment Co SA (Pty) Ltd
Bloekom Street . . . . . . . . . . . . . . . . . . . Tel : 034 981 5541 . . . . . . . . . . . . . . . . . . . P.O. Box 1221
VRYHEID . . . . . . . . . . . . . . . . . . . . . . Fax :034 980 9752 . . . . . . . . . . . . . . . . . . . VRYHEID
3100. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3100
Contact: Cliff Glenn (Sales Rep) (Mobile: 082-627 6459)
E-mail: cliffg@bell.co.za

NORTHERN REGION:

MOZAMBIQUE (Responsible for Southern Mozambique ONLY)


Bell Equipment Co (Mozambique) Ltd
Av. Abel Batista Parcela 238. . . . . . . . . Tel : +258 21 722 022/ 031/ 831. . . . . . . . Caixa Postal 70
Matola. . . . . . . . . . . . . . . . . . . . . . . . . . Fax : +258 21 720 467 . . . . . . . . . . . . . . . . Matola
MOZAMBIQUE.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MOZAMBIQUE
Contact: Willie Fourie (Mobile: +258-21-(0)82 301 894)
E-mail: bellequipment@teledata.mz or wfourie@teledata.mz

ZAMBIA
Bell Equipment (Zambia) Ltd
Kalulushi Business Park . . . . . . . . . . . . Tel : +260 2 731 557/8 . . . . . . . . . . . . . . . P.O. Box 20367
Kalulushi. . . . . . . . . . . . . . . . . . . . . . . . Fax : +260 2 731 555 . . . . . . . . . . . . . . . . . Kitwe
ZAMBIA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ZAMBIA
Contact: Russell Cleminshaw (Team Leader) (Mobile: +260-97 770 678)
or Shaun Mc Cann (Sales Manager) (Mobile: +260-97 770 677)
E-mail: russellc@bell.com.zm or shaunmc@bell.com.zm

ZIMBABWE
Bell PTA (PVT) Ltd
16 Erith Road . . . . . . . . . . . . . . . . . . . . Tel : +263 4 661 061/090/125/181/418. . . P.O. Box 2980
Willowvale . . . . . . . . . . . . . . . . . . . . . . Fax : +263 4 621 026 . . . . . . . . . . . . . . . . . Harare
ZIMBABWE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ZIMBABWE
Contact: Charl du Toit (Mobile: +263-91 260 169)
E-mail: dutoit@bellzim.co.zw

Bell Equipment Gweru


33 J Tongogara Avenue . . . . . . . . . . . . Tel : +263 54 223 85 / 91 . . . . . . . . . . . . . c/o P.O.Box 2980
Gweru . . . . . . . . . . . . . . . . . . . . . . . . . . Fax : +263 54 223 85 (ask for fax). . . . . . . Harare
ZIMBABWE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ZIMBABWE
Contact: Jannie Van Wyk (Mobile: +263 91 310 722)

Bell Equipment Triangle


Stand 44 . . . . . . . . . . . . . . . . . . . . . . . . Tel : +263 33 6552 . . . . . . . . . . . . . . . . . . P.O. Box 27
Triangle. . . . . . . . . . . . . . . . . . . . . . . . . Fax : +263 33 6552 (ask for fax) . . . . . . . . Triangle
ZIMBABWE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ZIMBABWE
Contact: Louis Stopforth (Mobile: +263 11 724 828)

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

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DEALER

Keep a record of your dealer information here:

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

x
VIN IDENTIFICATION

The principle means of identifying your Bell Equipment machine is by studying the VIN number. The Vehicle
Identification Number (VIN) structure for the Bell Equipment machines is as follows: (As an example, the
B40D 6X6 manufactured at Richards Bay in 2003 has been used).

VIN:AEB1148403R000009

Table 1: CURRENT SA STRUCTURE BREAKDOWN

AEB 11 4 8 40 3 R 00 0009

i ii iii iv v vi vii viii ix

i AEB Are the unique letters designated to Bell for vehicles manufacture in South Africa.

ii 11 Is the machine build number, i.e. B40D 6x6. The 4 in front of the 400 number falls
away as this is always a 4.
iii 4 This is the new number used for software filtering. This will change for all electrical
upgrades.
iv 8 This indicates if the vehicle is a Bell (8), John Deere (9) or Hitachi (7) branded
machine.
v 40 Is the number that indicates the type of machine, e.g. B40D (40), B25D (12).

vi 3 Is the year of manufacture, i.e. 3 =2003, 4 = 2004 etc.

vii R Is the plant of manufacture, i.e. R = Richards Bay.

viii 00 Spacer digits that could be used for sequential numbering.

ix 0009 Is the sequential serial number.

Table 2: CURRENT GERMAN STRUCTURE BREAKDOWN

WO9 11 4 8 40 3 0 B39 009

i ii iii iv v vi vii viii ix

i W09 Are the unique letters designated to Bell for vehicles assembled in Germany.

ii 11 Is the machine build number, i.e. B40D 6x6. The 4 in front of the 400 number falls
away as this is always a 4.
iii 4 This is the new number used for software filtering. This will change for all electrical
upgrades.
iv 8 This indicates if the vehicle is a Bell (8), John Deere (9) or Hitachi (7) branded
machine.
v 40 Is the number that indicates the type of machine, e.g. B40D (40), B25D (12).

vi 3 Is the year of manufacture, i.e. 3 =2003, 4 = 2004 etc.

vii 0 First digit of the build sequence sequential serial number.

viii B39 Is a unique code designated to the German factory.

ix 009 Is part of the sequential serial number.

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

xi
Table 3: NEW SA STRUCTURE BREAKDOWN

AEB 11 4 8 40 0 R 00 0009

i ii iii iv v vi vii viii ix

i AEB Are the unique letters designated to Bell for vehicles manufacture in South Africa.

ii 11 Is the machine build number, i.e. B40D 6x6. The 4 in front of the 400 number falls
away as this is always a 4.
iii 4 This is the new number used for software filtering. This will change for all electrical
upgrades.
iv 8 This indicates if the vehicle is a Bell (8), John Deere (9) or Hitachi (7) branded
machine.
v 40 Is the number that indicates the type of machine, e.g. B40D (40), B25D (12).

vi 0 Spacer digit that could be used for sequential numbering.

vii R Is the plant of manufacture, i.e. R = Richards Bay.

viii 00 Spacer digits that could be used for sequential numbering.

ix 0009 Is the sequential serial number.

Table 4: NEW GERMAN STRUCTURE BREAKDOWN

WO9 11 4 8 40 0 1 B39 009

i ii iii iv v vi vii viii ix

i W09 Are the unique letters designated to Bell for vehicles assembled in Germany.

ii 11 Is the machine build number, i.e. B40D 6x6. The 4 in front of the 400 number falls
away as this is always a 4.
iii 4 This is the new number used for software filtering. This will change for all electrical
upgrades.
iv 8 This indicates if the vehicle is a Bell (8), John Deere (9) or Hitachi (7) branded
machine.
v 40 Is the number that indicates the type of machine, e.g. B40D (40), B25D (12).

vi 0 Spacer digit that could be used for sequential numbering.

vii 1 First digit of the build sequence sequential serial number.

viii B39 Is a unique code designated to the German factory.

ix 009 Is part of the sequential serial number.

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

xii
Due to BELL’s policy of continuous product improvement, the information contained in this
manual was correct up to the time of printing (Issue date of manual). Any changes after this date
will be distributed with associated bulletins.
Illustrations in this manual are pictorial representations of the component and are not drawn to
scale.
USERS COMMENT FORM
Should you, as user of this manual, have any suggestion for improving the manual, or you find any
errors or omissions, then we would like to know.
Please complete a facsimile of this form and hand it in to your nearest BELL Product Support Rep-
resentative or post it directly to your nearest BELL Branch. Addresses are given at the beginning
of this manual.
Thank you for your cooperation.
YOUR COMMENTS, SUGGESTIONS, OR QUERIES:

MACHINE MODEL:
SERIAL NUMBER:
VIN:
DOCUMENT PART NUMBER AND ISSUE:
PAGE NUMBER:

DOES THE MANUAL MEET YOUR NEEDS ? YES NO


DID YOU FIND THE INFORMATION ACCURATE ? YES NO
DID YOU FIND THE INFORMATION EASY TO READ YES NO
AND UNDERSTAND ?
DID YOU FIND THE INFORMATION EASY TO RE- YES NO
TRIEVE ?

NAME:
COMPANY:
TITLE:
ADDRESS:
TELEPHONE NUMBER:

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

xiii
CONTENTS OVERVIEW
CONTENTS

SECTION 1. GENERAL INFORMATION


SECTION 2. ENGINE
SECTION 3. DRIVETRAIN
SECTION 4. HYDRAULICS
SECTION 5. PNEUMATICS
SECTION 6. ELECTRICAL SYSTEM
SECTION 7. FRAME AND BODY
SECTION 8. SERVICE KITS
SECTION 9. RECOMMENDED LUBRICANTS & PAINTS
SECTION 10. SPECIAL TOOLS
SECTION 11. NUMERICAL INDEX

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SECTION 1 GENERAL INFORMATION - - - - - - - - - - - - - - - - - - - 1-1
SECTION 2 ENGINE - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-1
ENGINE, MISCELLANEOUS PARTS - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-2
ENGINE, CRANKCASE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-4
ENGINE, TIMING COVER- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-6
ENGINE, OIL PAN AND DIPSTICK - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-8
ENGINE, CYLINDER HEAD & VALVES: TIER 2 - - - - - - - - - - - - - - - - - - - - - - 2-10
ENGINE, CYLINDER HEAD & VALVES: TIER 3 - - - - - - - - - - - - - - - - - - - - - - 2-12
ENGINE, CYLINDER HEAD, ROCKER ARM - - - - - - - - - - - - - - - - - - - - - - - 2-14
ENGINE, CYLINDER HEAD COVER - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-16
ENGINE, CRANKSHAFT AND FLYWHEEL - - - - - - - - - - - - - - - - - - - - - - - - 2-18
ENGINE, CONNECTING ROD AND PISTONS- - - - - - - - - - - - - - - - - - - - - - - 2-20
ENGINE, CAMSHAFT AND TIMING PARTS - - - - - - - - - - - - - - - - - - - - - - - - 2-22
ENGINE, INJECTION PUMP - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-24
ENGINE, FUEL LINES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-26
ENGINE, FUEL FILTER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-28
ENGINE, AIR COMPRESSOR- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-30
ENGINE, AIR COMPRESSOR ATTACHMENT ITEMS - - - - - - - - - - - - - - - - - - - 2-32
ENGINE, INTAKE MANIFOLD - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-34
ENGINE, EXHAUST MANIFOLD - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-36
ENGINE, ELECTRICAL EQUIPMENT - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-38
ENGINE, ALTERNATOR AND ATTACHMENT- - - - - - - - - - - - - - - - - - - - - - - 2-40
ENGINE, OIL PUMP - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-42
ENGINE, OIL FILTER AND OIL COOLER - - - - - - - - - - - - - - - - - - - - - - - - - 2-44
ENGINE, OIL LINES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-46
ENGINE, WATER PUMP - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-48
ENGINE, FAN- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-50
ENGINE, MOUNTINGS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-52
ENGINE, AIRCONDITIONER COMPRESSOR - - - - - - - - - - - - - - - - - - - - - - - 2-54
ENGINE, AIR INTAKE SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-56
ENGINE, AIR CLEANER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-58
ENGINE, EXHAUST SYSTEM- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-60
ENGINE, FUEL SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-62
ENGINE, FUEL-WATER FILTER UNIT - - - - - - - - - - - - - - - - - - - - - - - - - - 2-64
ENGINE, COOLING SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-66
SECTION 3 DRIVETRAIN - - - - - - - - - - - - - - - - - - - - - - - - - - 3-1
TRANSMISSION, MISCELLANEOUS ITEMS - - - - - - - - - - - - - - - - - - - - - - - 3-2
TRANSMISSION, GEAR BOX HOUSING - - - - - - - - - - - - - - - - - - - - - - - - - 3-4
TRANSMISSION, OIL SUPPLY, CONTROL INSERT - - - - - - - - - - - - - - - - - - - 3-6
TRANSMISSION, RETARDER VALVE - - - - - - - - - - - - - - - - - - - - - - - - - - 3-12
TRANSMISSION, GEARBOX PLANETARY - - - - - - - - - - - - - - - - - - - - - - - - 3-14
TRANSMISSION, COUPLING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-16
TRANSMISSION, OUTPUT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-26
TRANSMISSION, SHIFT CONTROL- - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-30
TRANSMISSION, SHIFT CONTROL, VALVE BLOCK - - - - - - - - - - - - - - - - - - - 3-34
TRANSMISSION, SHIFT CONTROL, THROTTLE VALVE - - - - - - - - - - - - - - - - - 3-38
TRANSMISSION, DIPSTICK - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-40
TRANSMISSION, OIL SUMP - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-42
TRANSMISSION, TORQUE CONVERTER - - - - - - - - - - - - - - - - - - - - - - - - 3-44
TRANSMISSION, POWER TAKE OFF- - - - - - - - - - - - - - - - - - - - - - - - - - - 3-46
TRANSMISSION, POWER TAKE OFF, FLANGE - - - - - - - - - - - - - - - - - - - - - 3-48
TRANSMISSION, HEAT EXCHANGER - - - - - - - - - - - - - - - - - - - - - - - - - - 3-50
TRANSMISSION, PERIPHERALS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-52
TRANSMISSION COOLING SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-54
DROPBOX MOUNTINGS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-56
DROPBOX HOUSING- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-58
DROPBOX INPUT SHAFT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-60
DROPBOX IDLER- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-62

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DROPBOX OUTPUT SHAFT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-64
DROPBOX MISCELLANEOUS ITEMS- - - - - - - - - - - - - - - - - - - - - - - - - - - 3-66
PARK BRAKE ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-68
ACTUATOR ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-70
PARK BRAKE MOUNTING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-72
PROPSHAFTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-74
AXLE FRONT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-76
FRONT DIFFERENTIAL ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-78
THRU DRIVE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-82
AXLE REAR - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-84
REAR DIFFERENTIAL ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-86
REAR DIFF, CLUTCH CONFIGURATION - - - - - - - - - - - - - - - - - - - - - - - - - 3-90
BRAKE CALIPER ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-92
FINAL DRIVE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-94
WHEEL SET - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-96
SECTION 4 HYDRAULICS - - - - - - - - - - - - - - - - - - - - - - - - - - 4-1
HYDRAULIC, CAB SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-2
HYDRAULIC, BRAKE PEDAL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-6
HYDRAULIC, STEERING CONTROL VALVE, EATON - - - - - - - - - - - - - - - - - - - 4-8
HYDRAULIC, CAB TILT CYLINDER BREAKDOWN - - - - - - - - - - - - - - - - - - - - 4-12
HYDRAULIC, PUMP CAB TILT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-14
HYDRAULIC, STEERING CYLINDERS - - - - - - - - - - - - - - - - - - - - - - - - - - 4-16
HYDRAULIC, FRONT CHASSIS SYSTEM- - - - - - - - - - - - - - - - - - - - - - - - - 4-18
HYDRAULIC, ACCUMULATORS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-20
HYDRAULIC, VOAC BLOCK - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-22
HYDRAULIC, VOAC BLOCK - VALVE POSITIONS - - - - - - - - - - - - - - - - - - - - 4-24
HYDRAULIC, VOAC BLOCK, PRESSURE SWITCH - - - - - - - - - - - - - - - - - - - - 4-26
HYDRAULIC, VOAC BLOCK - VALVES - - - - - - - - - - - - - - - - - - - - - - - - - - 4-28
HYDRAULIC, VOAC BLOCK - END SECTION - - - - - - - - - - - - - - - - - - - - - - - 4-30
HYDRAULIC, PUMP SERVICE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-32
PUMP, EMERGENCY STEERING- - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-34
HYD. EMERGENCY STEERING PUMP, CHECK VALVE - - - - - - - - - - - - - - - - - 4-36
HYDRAULIC, STEERING CYLINDER ASSEMBLY- - - - - - - - - - - - - - - - - - - - - 4-38
HYDRAULIC / FUEL TANK, MISC. ITEMS - - - - - - - - - - - - - - - - - - - - - - - - - 4-40
HYDRAULIC, TANK FILTER ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - 4-44
HYDRAULIC, REAR CHASSIS - BALLAST - - - - - - - - - - - - - - - - - - - - - - - - 4-46
HYDRAULIC, REAR CHASSIS - BALL HITCH - - - - - - - - - - - - - - - - - - - - - - - 4-48
SECTION 5 PNEUMATICS - - - - - - - - - - - - - - - - - - - - - - - - - - 5-1
PNEUMATIC, CAB - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-2
PNEUMATIC, AIR HORN (OPTIONAL) - - - - - - - - - - - - - - - - - - - - - - - - - - 5-4
PNEUMATIC BLOCK ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-6
PNEUMATIC, FRONT CHASSIS SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - 5-8
PNEUMATIC, AIR DRIER KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-10
PNEUMATIC, AIR DRIER REPAIR KIT - - - - - - - - - - - - - - - - - - - - - - - - - - 5-12
PNEUMATIC, 10L RESEVOIRS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-14
PNEUMATIC, PURGE TANK VALVE - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-16
PNEUMATIC, REAR CHASSIS - BALLAST - - - - - - - - - - - - - - - - - - - - - - - - 5-18
PNEUMATIC, REAR CHASSIS - BALL HITCH - - - - - - - - - - - - - - - - - - - - - - - 5-20
SECTION 6 ELECTRICAL - - - - - - - - - - - - - - - - - - - - - - - - - - 6-1
ELECTRICAL, CAB & REAR WIPER HARNESSES - - - - - - - - - - - - - - - - - - - - 6-2
ELECTRICAL, CAB HARNESS MISC. ITEMS, DETAIL A - - - - - - - - - - - - - - - - - 6-4
ELECTRICAL, CAB HARNESS MISC. ITEMS, DETAIL B - - - - - - - - - - - - - - - - - 6-6
ELECTRICAL, WINDOW WIPER & WASHER KIT - - - - - - - - - - - - - - - - - - - - - 6-8
ELECTRICAL, ELECTRIC MIRRORS (CHOICE)- - - - - - - - - - - - - - - - - - - - - - 6-12
ELECTRICAL, MANUAL MIRRORS (CHOICE) - - - - - - - - - - - - - - - - - - - - - - 6-14
ELECTRICAL, MIRRORS BREAKDOWN - - - - - - - - - - - - - - - - - - - - - - - - - 6-16
ELECTRICAL, FLASHING BEACON (OPTIONAL) - - - - - - - - - - - - - - - - - - - - - 6-18
ELECTRICAL, WORKLIGHTS (OPTIONAL) - - - - - - - - - - - - - - - - - - - - - - - - 6-20

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ELECTRICAL, REVERSE LIGHTS (OPTIONAL) - - - - - - - - - - - - - - - - - - - - - - 6-22
ELECTRICAL, MEMORY MODULE (OPTIONAL) - - - - - - - - - - - - - - - - - - - - - 6-24
ELECTRICAL, SATELITE (OPTIONAL) - - - - - - - - - - - - - - - - - - - - - - - - - - 6-26
ELECTRICAL, RADIO (OPTIONAL) - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-28
ELECTRICAL, RADIO BREAKDOWN - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-30
ELECTRICAL, ENGINE HARNESS - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-32
ELECTRICAL, LIGHT BREAKDOWNS - - - - - - - - - - - - - - - - - - - - - - - - - - 6-34
ELECTRICAL, ARTIC HARNESS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-36
ELECTRICAL, BATTERY BOX HARNESS- - - - - - - - - - - - - - - - - - - - - - - - - 6-38
ELECTRICAL, CHASSIS TRANSMISSION HARNESS - - - - - - - - - - - - - - - - - - - 6-40
ELECTRICAL, PIGTAILS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-42
ELECTRICAL, FUEL HEATER (OPTIONAL) - - - - - - - - - - - - - - - - - - - - - - - - 6-44
ELECTRICAL, REAR CHASSIS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-46
ELECTRICAL, CONNECTORS SHEET 1 - - - - - - - - - - - - - - - - - - - - - - - - - 6-48
ELECTRICAL, CONNECTORS SHEET 2 - - - - - - - - - - - - - - - - - - - - - - - - - 6-50
ELECTRICAL, CONNECTORS SHEET 3 - - - - - - - - - - - - - - - - - - - - - - - - - 6-52
ELECTRICAL, CONNECTORS SHEET 4 - - - - - - - - - - - - - - - - - - - - - - - - - 6-54
ELECTRICAL, CONNECTORS SHEET 5 - - - - - - - - - - - - - - - - - - - - - - - - - 6-56
ELECTRICAL, CONNECTORS SHEET 6 - - - - - - - - - - - - - - - - - - - - - - - - - 6-58
ELECTRICAL, CONNECTORS SHEET 7 - - - - - - - - - - - - - - - - - - - - - - - - - 6-60
ELECTRICAL, CONNECTORS SHEET 8 - - - - - - - - - - - - - - - - - - - - - - - - - 6-62
SECTION 7 FRAME & BODY - - - - - - - - - - - - - - - - - - - - - - - - 7-1
CAB ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-2
CAB SHELL- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-4
CAB / BONNET INTERFACE SEAL - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-6
HVAC SEALING, CAB- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-8
WINDOW GUARD, HANDRAILS & CAB MOUNTINGS- - - - - - - - - - - - - - - - - - - 7-10
CAB MOUNTINGS MISC. ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - 7-12
REAR VIEW MIRROR BRACKETS - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-14
CAB DOOR ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-16
WINDOW CATCHES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-20
DOOR, HVAC SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-22
CAB INTERIOR MISC. PARTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-24
CAB INTERIOR HATCHES AND LIDS- - - - - - - - - - - - - - - - - - - - - - - - - - - 7-26
CAB FLOOR MATS & INTERIOR PANELS - - - - - - - - - - - - - - - - - - - - - - - - 7-28
ROOF HEADLINERS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-30
OPERATOR AND TRAINER SEAT INSTALLATION - - - - - - - - - - - - - - - - - - - - 7-32
TRAINER SEAT MOUNTING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-34
SEAT ASSEMBLY, SEARS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-36
BASE, SEAT ASSEMBLY, SEARS - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-38
STEERING COLUMN MISCELLANEOUS PARTS - - - - - - - - - - - - - - - - - - - - - 7-40
STEERING COLUMN - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-42
CAB AIR DUCTING, HVAC SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-44
AIRCON UNIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-48
FRONT CHASSIS KIT- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-50
FRONT SUSPENSION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-52
FRONT SUSPENSION, LINK ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - 7-54
SUSPENSION STRUT ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-58
BONNET KIT - DETAIL B - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-66
GRILL & MISC. PARTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-70
MUDGUARDS AND MISC. PARTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-72
BATTERY BOX & MISC. PARTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-74
NOSE BOX MISC. PARTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-76
COVER, HEADLIGHT ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-78
FUEL TANK MISC. PARTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-80
CAP, DIESEL FILLER BREAKDOWN - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-82
ARTIC JOINT BEARING ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-84
REAR CHASSIS, BALLAST WEIGHT OPTION - - - - - - - - - - - - - - - - - - - - - - 7-86

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

xviii
REAR CHASSIS - BALL HITCH OPTION - - - - - - - - - - - - - - - - - - - - - - - - - 7-88
REAR CHASSIS - GREASE HOSES & PIN - - - - - - - - - - - - - - - - - - - - - - - - 7-90
DECALS SHEET 1 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-92
DECALS SHEET 2 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-94
SECTION 8 SERVICE KITS - - - - - - - - - - - - - - - - - - - - - - - - - 8-1
SECTION 9
RECOMMENDED LUBRICANTS, ADHESIVES AND PAINTS - - - - - - - - 9-1
LUBRICANTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9-2
RECOMMENDED ADHESIVES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9-3
PAINTS AND PROCEDURES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9-4
SECTION 10 SPECIAL TOOLS - - - - - - - - - - - - - - - - - - - - - - - 10-1
ENGINE - OM906LA SERVICE TOOLS, KIT 262126- - - - - - - - - - - - - - - - - - - - 10-2
ENGINE - OM906LA REPAIR TOOLS, KIT 262127 - - - - - - - - - - - - - - - - - - - - 10-8
GEAR RATIO 13100 TRANSFER CASE - - - - - - - - - - - - - - - - - - - - - - - - - - 10-12
AXLES, DIFFS & FINAL DRIVES : REPAIR/OVERHAUL- - - - - - - - - - - - - - - - - - 10-16
HYDRAULICS : REPAIR/OVERHAUL - - - - - - - - - - - - - - - - - - - - - - - - - - - 10-20
FRAME & OSCILLATION TOOLS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10-22
DIAGNOSTIC TOOLS (DRIVELINE) - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10-24
TYRE INFLATION KIT- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10-26
SECTION 11 NUMERICAL INDEX - - - - - - - - - - - - - - - - - - - - - - 11-1

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

xix
SECTION 1 GENERAL INFORMATION

2306D ARTIC HAULER REV 0

1-1
PAGE LAYOUT

HEADING

DOOR, HVAC SYSTEM

1 11

4
12

8
2 9
3
7
6 7

10

RELEVANT
MACHINE P008132

B30D & B25D 6X6 ADT REV 0

7-12

PAGE NUMBER (CHAPTER - PAGE) ILLUSTRATION ID


PAGE UPDATE REVISION LEVEL
New pages issued with service bulletins will
have a higher revision level eg. REV 1

2306D ARTIC HAULER REV 0

1-2
PAGE LAYOUT

HEADING

DOOR , H V A C SYSTEM

I B B Vi n S eries
Q
T PART 43
T DESCRIPTI ON REM ARKS
E No. 05 Fr om:
Y
M DD To :
1 206412 1 DOOR,HAVC,RHS,B30D XX
2 100092 2 BOLT,HEXHD XX
3 100370 2 WASHER,HARDENED XX
4 100837 18 CAPSCREW,CSK,SOCHD XX
5 206415 3 HINGE,EXTERIOR,B30D XX
6 100312 1 NUT,NYLOC XX
7 100062 1 WASHER,FLAT XX
8 206491 1 STRUT,CAB,4044,B30D XX
9 100731 3 SCREW,HEXHD XX
10 181684 1 MTG,HVAC,HATCH DOOR,STRUT,B30D XX
11 207878 1 SEAL,DOOR,HVAC,RHS,B30D XX
12 207868 1 GASKET,HVAC FRESH AIR,B30D XX

MACHINE ALLOCATION

VIN NUMBER RANGE INDICATOR


WHEN A PART IS SUPERCEDED THE STARTING AND ENDING
VIN NUMBERS WILL BE RECORDED IN THIS COLUMN

SPECIAL REMARKS
FOR ANY SPECIAL INFORMATION RELATED TO A PART
OR KIT.

RELEVANT
MACHINE

B3 & B25D 6X6 ADT REV 0

7-13

PAGE NUMBER (CHAPTER - PAGE)


PAGE UPDATE REVISION LEVEL
New pages issued with service bulletins will
have a higher revision level eg. REV 1

2306D ARTIC HAULER REV 0

1-3
LIST OF ABBREVIATIONS

ADE Atlantic Diesel Engines LHS Left Hand Side


ATDC After Top Dead Centre LED Light Emitting Diode
AC Alternating Current l/min Litre Per Minute
API American Petroleum Institute lube Lubrication
A Ampere Mar March
Ah Ampere Hours max Maximum
approx Approximately MPa Megapascal
Apr April m Metre
A/R As Required mA Miliampere
assy Assembly mm Millimetre
Aug August min Minimum
BTDC Before Top Dead Centre NPT National Pipe Thread
BHP Brake Horse Power N Newton
BSP British Standard Pipe Nm Newton Metre
CO2 Carbon Dioxide NSI Non Stock Item
CGA Compressed Gas Association Inc N/C Normally Closed
CTD Control Traction Differential N/O Normally Open
in3 Cubic Inch Nov November
m3 Cubic Metre No. Number
mm3 Cubic Milimetre Oct October
Dec December OD Outside Diameter
db Decibels P/N Part Number
deg or o Degree lb Pound
oC Degree Celsius psi Pound per Square Inch
dia Diameter PTO Power Take Off
DBH Diameter at Breast Height press Pressure
diff Differential Qty Quantity
DC Direct Current RSG Recommended Service Guide
E.G.S. Electronic Gear Shifting REV Reverse
ext Extension rev/min Revolutions Per Minute
Feb February RH Right Hand
ft lb Foot Pound RHS Right Hand Side
FWD Forward Sep September
FMC Front Mount Cab SIB Service Information Bulletin
GAL/min Gallon Per Minute SMR Service Metre Reading
Gr Grade SMC Side Mounted cab
g Gram SAE Society of Automotive Engineers
hz Hertz SABS South African Bureau of Standards
hex Hexagonal std Standard
HT High Tensile strt Straight
incl. Including S/TK SuperTruck
ID Internal Diameter temp Temperature
ISO International Organization of Standards thru Through to and Including
Jan January TDC Top Dead Centre
JIC Joint Industry Conference Standards TBN Total Base Number
Jul July UNC Unified National Coarse
Jun June USGAL United States Gallon (3.7854 litre)
kg Kilogram V Volt
km/h Kilometre Per Hour VIN Vin Identification Number
kPa Kilopascal W Watt
kW Kilowatt W/O With out
LH Left Hand ZF Zahnradfabrik Passau Gmbh

2306D ARTIC HAULER REV 0

1-4
BULLETINS

Record the relevant information from the Technical Documentation Bulletins, Service Bul-
letins and Parts Bulletins into this manual as follows:-
i. Ensure the manual number (87xxxxx) reflected in the bulletin is the same as the
87xxxxx number on the front page of this manual.
ii. Carry out the instructions as detailed in the bulletin.
iii. Record the required information below.
v. File the bulletins in numerical order in a suitable 3 or 4 ring binder.

TECHNICAL DOCUMENTATION BULLETIN RECORD


BULLETIN NO. DATE RECEIVED INSERTED BY
NAME SIGNATURE

2306D ARTIC HAULER REV 0

1-6
BULLETINS

TECHNICAL DOCUMENTATION BULLETIN RECORDT


BULLETIN NO. DATE RECEIVED INSERTED BY
NAME SIGNATURE

2306D ARTIC HAULER REV 0

1-7
ORDERING OF PARTS

To facilitate the ordering of parts, the following information is required to determine the
correct part for your BELL product.

1. The model and VIN number of your BELL product.


2. The serial number of the relevant assembly.
3. The part number.
4. The section, page and item number where the part appears in the parts manual.
5. The quantity required.
6. Your order number.
7. The delivery address.
8. The method of delivery.

Any other information which will assist us in getting the parts to you with the least amount
of trouble or delay should be given. This information will be noted and filed for future
reference.

2306D ARTIC HAULER REV 0

1-8
MACHINE DIMENSIONS 2306D

3455
1637
1415

30
494

556
1335

888 3240 2365

6493

1515

2130

2745
3690

0
R242

R540
2

P008851

2306D ARTIC HAULER REV 0

1-9
SERIAL NUMBER PLATES

Engine
AEB XXXXXX XR XXXXXX Specification
Transfer Case Plate
Vin Number
(On Left Hand Side of Hauler) Specification Stamped
Onto The Transfer Case
13100 047 15 10 2001

Transmission Specification
Plate

P008751

2306D ARTIC HAULER REV 0

1-10
ENGINE INDENTIFICATION - TIER II AND TIER III

Engine LH Side view

Engine Specification Plate

981 Indicates Tier II Engine

Tier II

Tier III
991 Indicates Tier III Engine
TD0004147

2306D ARTIC HAULER REV 0

1-11
SECTION 2 ENGINE

872139 - 2306D ARTIC HAULER - DEC 2006


2-1
ENGINE, MISCELLANEOUS PARTS

REFER TO PAGE 1-12 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

2
3

11

17
7

16

1 6

10 7
12
18 17
20 8
15 13
19
14

4 9

E14816407 0
E14816406 0
TD0003130

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0


2-2
ENGINE, MISCELLANEOUS PARTS

REFER TO PAGE 1-12 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 255001 1 RING,CLAMPING,OM906LA
2 251116 1 ENGINE,DC OM906LA Tier2 FOR TIER 2 MACHINES ONLY !!
2 251114 1 ENGINE,DC OM906LA Tier3 FOR TIER 3 MACHINES ONLY !!
3 217857 1 NONSLIP,SUMP,OM906LA
4 207967 1 BOOT,RUBBER,DRAIN VALVE
5 207646 2 MTG,RUBBER,T/MISSION,SPLT
6 183140 2 MTG,ENGINE,OM906LA
7 176592 4 SPACER
8 175112 1 PLT,COVER,F/WHEEL,HOUSING
9 122136 1 VALVE,DRAIN
10 121090 1 CONNECT,SPEC
11 101324 2 BOLT,HEXHD
12 100827 8 SCREW,HEXHD
13 100653 2 NUT,STOVER
14 100643 8 SCREW,HEXHD
15 100548 2 WASHER,HARDENED
16 100536 8 WASHER,HARDENED
17 100532 4 WASHER,HARDENED
18 100370 12 WASHER,HARDENED
19 100238 2 SCREW,HEXHD
20 100090 12 SCREW,HEXHD

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0


2-3
ENGINE, CRANKCASE

101
314
113
119 167
173
83
125
149 131
95 17 89

155
56
143 65
65 53
137
47
53
161 41
11
35 224

230
107

71

77 5
23 278
29 248 290
236

59 250
248 266

244 296

242

TD0003248

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

2-4
ENGINE, CRANKCASE

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
5 DC221128 1 CRANKCASE, LESS CYLINDER LINERS
11 DC221799 2 SLEEVE, FLYWHEEL
17 DC220737 3 BALL, REAR, OIL BORE
23 DC100059 1 PIN, DOWEL, BEARING CAP
29 DC100739 14 SCREW, BEARING CAP
35 DC150174 6 BUSHING, CAMSHAFT BEARINGS
41 DC150175 1 BUSHING, CAMSHAFT BEARINGS
47 DC220543 6 PLUG, WELCH, 34MM
47 DC220549 A/R PLUG, WELCH, 36.2MM
53 DC120195 10 PLUG, EXPANSION 40MM
53 DC120196 A/R PLUG, EXPANSION 42MM
56 DC221800 1 THROTTLE, TRANSVERSE FUEL DUCT
59 DC221801 6 NOZZLE, OIL
65 DC220735 2 BALL, OIL PASSAGE FRONT / REAR
65 DC221802 2 BALL, FUEL FEED LOCK
65 DC221803 2 BALL, FUEL RETURN LOCK
65 DC220737 1 BALL, LOCK TRANSVERSE FUEL DUCT
65 DC220737 5 BALL, LOCK OIL SUPPLY UNIT PUMP
71 DC221804 1 INTERMEDIATE PIECE, OIL PUMP
77 DC221805 2 SLEEVE, OIL PUMP
83 DC221806 1 INTERMEDIATE PIECE, TURBO, OIL
89 DC221807 1 SLEEVE, PULSE SENDER
95 DC120226 1 PLUG, EXPANSION
101 DC221808 6 LINER, CYLINDER
107 DC140181 1 RING, SEAL, INTERMEDIATE FLANGE
113 DC120116 1 PLUG, SCREW, CYL/HEAD
119 DC140150 1 RING, SEAL, CYL/HEAD
125 DC120158 1 PLUG, SCREW, OIL PASSAGE REAR
131 DC140182 1 RING, SEAL, OIL PASSAGE REAR
137 DC100173 1 PLUG, SCREW, MAIN OIL PASSAGE
143 DC140172 1 RING, SEAL, MAIN OIL PASSAGE
149 DC120227 1 PLUG, SCREW, WATER DRAIN
155 DC221809 2 SLEEVE, CYL/HEAD
161 DC120170 1 PLUG,SCREW , OIL PASSAGE OIL PUMP
167 DC120114 1 PLUG, SCREW, MAIN OIL PASSAGE
173 DC140149 1 RING, SEAL, MAIN OIL PASSAGE
224 DC221810 1 VALVE, OVERFLOW
230 DC140172 1 RING, SEAL, CYL/BLOCK
242 DC221743 1 SENDER, FUEL TEMPERATURE
244 DC221742 1 SENDER, OIL PRESSURE
248 DC140149 1 RING, SEAL, SENDER UNIT, FUEL TEMP
250 DC140172 1 RING, SEAL, SENDER UNIT, OIL PRESSURE
266 DC221812 1 VALVE, SOLENOID
278 DC221813 1 VALVE
290 DC221814 1 GASKET
296 DC100671 2 SCREW, FLANGED
314 DC260106 1 KIT, GASKET CYLINDER CRANKCASE ALSO ORDER PAN GASKET DC221818

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

2-5
ENGINE, TIMING COVER

40

45

50 97
120
55

150
140
155
130

20

95

27
29
25 15

TD0003249

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

2-6
ENGINE, TIMING COVER

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
15 DC222149 1 COVER, TIMING
20 DC140197 1 SEAL, OIL CRANKSHAFT REAR
25 DC221254 1 COVER, CAP FOR CRANK MECHANISM
27 DC221977 1 GASKET, COVER
29 DC100507 2 SCREW
40 DC100177 1 PLUG, SCREW
45 DC140151 1 RING, SEAL
50 DC220100 1 PLUG, SCREW
55 DC140155 1 RING, SEAL
95 DC100673 9 SCREW, FLANGED, TIMING CASE
95 DC100674 5 SCREW, FLANGED, TIMING CASE
95 DC100742 3 SCREW, FLANGED, TIMING CASE
97 DC100597 1 SCREW, FLANGED, TIMING CASE
120 DC100287 1 COVER, TIMING CASE
130 DC222151 1 GASKET
140 DC100414 5 SCREW
150 DC120114 1 PLUG, SCREW
155 DC140149 1 RING, SEAL

872139
2306D -ARTIC
2306DHAULER
ARTIC HAULER - DEC 2006 REV 0

2-7
ENGINE, OIL PAN AND DIPSTICK

340

325 205

175

218 335
235
300

210

185

17

5
100
350

25 347
20

85
80

TD0003250

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

2-8
ENGINE, OIL PAN AND DIPSTICK

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
5 DC221526 1 PAN, OIL
17 DC221818 1 GASKET, OIL PAN
20 DC120029 1 PLUG, SCREW, OIL DRAIN
25 DC140155 1 RING, SEAL, OIL DRAIN
80 DC221819 1 SENDER, OIL LEVEL
85 DC120200 3 PLUG, SENDER
100 DC100085 22 SCREW
175 DC221820 1 TUBE, GUIDE TOP DIPSTICK
185 DC221821 1 TUBE, GUIDE BOTTOM DIPSTICK
205 DC221822 1 GROMMET
210 DC100597 1 SCREW, GUIDE TUBE
218 DC120228 1 FITTING, GUIDE TUBE
235 DC100677 1 CLAMP, GUIDE TUBE
300 DC221823 1 DIPSTICK, OIL
325 DC221152 1 CAP
330 DC140145 1 RING, SEAL
335 DC221851 1 BRACKET, OIL DIPSTICK
340 DC100659 1 SCREW, GUIDE TUBE
347 DC220562 1 CAP, RUBBER
350 DC220407 1 CLAMP, RUBBER CAP

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

2-9
ENGINE, CYLINDER HEAD & VALVES: TIER 2

REFER TO PAGE 1-12 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

130
175

80
75 120

115
70
110
65
105
315 40

100
300 60
275

260 95

282 85
390
50
185

55 45

5 15

33 30
25

10 30

20
30
295
290
285

180

TD0003251A

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

2-10
ENGINE, CYLINDER HEAD & VALVES: TIER 2

REFER TO PAGE 1-12 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE


I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
5 DC222153 1 CYLINDER HEAD, C/W VALVES & C/THROTTLE
10 DC220735 6 BALL, FASTENER CONSTANT THROTTLE
15 DC220543 2 PLUG, EXPANSION, 34MM
15 DC220549 A/R PLUG, EXPANSION, 36MM
20 DC120256 A/R PLUG, EXPANSION, WEB COOLING, M12
20 DC120257 A/R PLUG, EXPANSION, WEB COOLING, M13
25 DC220545 A/R PLUG, EXPANSION, 25MM
25 DC220195 A/R PLUG, EXPANSION, 40MM
30 DC220737 6 BALL, LEAK, OIL HOLE PLUG
30 DC220735 2 BALL, LEAK, OIL HOLE PLUG
30 DC220735 1 BALL, TO PLUG COOLING WATER BORE
33 DC120258 1 PLUG, SCREW BRACING
40 DC221825 12 SEAT, VALVE, INTAKE STANDARD
40 DC221826 12 SEAT, VALVE, INTAKE REPAIR I, 35.37MM
40 DC221827 12 SEAT, VALVE INTAKE REPAIR II, 35.57MM
40 DC221828 6 SEAT, VALVE EXHAUST STANDARD
40 DC221829 6 SEAT, VALVE EXHAUST REPAIR I, 40.37MM
40 DC221830 6 SEAT, VALVE EXHAUST REPAIR II, 40.57MM
45 DC221831 18 GUIDE, VALVE, INTAKE & EXHAUST, STD
45 DC221832 A/R GUIDE, VALVE, INTAKE & EXHAUST, +0.2MM
45 DC221833 A/R GUIDE, VALVE, INTAKE & EXHAUST, +0.5MM
50 DC140160 6 RING, SEAL
55 DC221834 6 SLEEVE
60 DC221835 12 VALVE, INTAKE
60 DC221836 6 VALVE, EXHAUST
65 DC100678 18 WASHER, VALVE SPRING
70 DC221837 12 SPRING, INTAKE VALVE
70 DC221838 6 SPRING, EXHAUST VALVE
75 DC221839 18 RETAINER, SPRING
80 DC220030 36 COLLET, VALVE
85 DC221840 18 HOLDER, SEAL
95 DC221841 6 VALVE, CONSTANT THROTTLE
100 DC221842 6 GUIDE
105 DC221843 6 SPRING
110 DC221844 6 RETAINER, SPRING
115 DC221845 12 VALVE, COLLET
120 DC221846 6 PISTON
130 DC221847 6 COVER
175 DC221848 6 BRIDGE, VALVE
180 DC221849 1 GASKET, CYLINDER HEAD TO CRANKCASE
185 DC100679 14 SCREW, CYLINDER HEAD TO CRANKCASE
260 DC221969 6 INJECTOR, COMPLETE
275 DC140179 6 RING, SEAL, INJECTOR TO CYLINDER HEAD
275 DC140185 6 RING, SEAL, INJECTOR TO CYLINDER HEAD
282 DC140186 6 RING, SEAL, INJECTOR TO CYLINDER HEAD
285 DC221647 6 SOCKET, PIPE
290 DC140166 6 RING, SEAL SOCKET TO CYLINDER HEAD
295 DC100636 6 SCREW, FITTING ON INJECTOR
300 DC221854 6 BRACKET, CLAMPING, INJECTOR TO CYL HD
315 DC100741 6 SCREW, INJECTOR TO CYL HEAD
390 DC260131 1 KIT, CYLINDER HEAD GASKET

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

2-11
ENGINE, CYLINDER HEAD & VALVES: TIER 3

REFER TO PAGE 1-12 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

130
175

80
75 120

115
70
110
65
105
315 40

100
300 60
275

260 95

282 85
390
50
185

55 45

5 15

33 30
25

10 30

20
30
295
290
285

180

TD0003251A

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

2-12
ENGINE, CYLINDER HEAD & VALVES: TIER 3

REFER TO PAGE 1-12 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE


I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
5 DC222153 1 CYLINDER HEAD, C/W VALVES & C/THROTTLE
10 DC220735 6 BALL, FASTENER CONSTANT THROTTLE
15 DC220543 2 PLUG, EXPANSION, 34MM
15 DC220549 A/R PLUG, EXPANSION, 36MM
20 DC120256 A/R PLUG, EXPANSION, WEB COOLING, M12
20 DC120257 A/R PLUG, EXPANSION, WEB COOLING, M13
25 DC220545 A/R PLUG, EXPANSION, 25MM
25 DC220195 A/R PLUG, EXPANSION, 40MM
30 DC220737 6 BALL, LEAK, OIL HOLE PLUG
30 DC220735 2 BALL, LEAK, OIL HOLE PLUG
30 DC220735 1 BALL, TO PLUG COOLING WATER BORE
33 DC120258 1 PLUG,SCREW BRACING
40 DC221825 12 SEAT, VALVE, INTAKE STANDARD
40 DC221826 12 SEAT, VALVE, INTAKE REPAIR I, 35.37MM
40 DC221827 12 SEAT, VALVE INTAKE REPAIR II, 35.57MM
40 DC221828 6 SEAT, VALVE EXHAUST STANDARD
40 DC221829 6 SEAT, VALVE EXHAUST REPAIR I, 40.37MM
40 DC221830 6 SEAT, VALVE EXHAUST REPAIR II, 40.57MM
45 DC221831 18 GUIDE, VALVE, INTAKE & EXHAUST, STD
45 DC221832 A/R GUIDE, VALVE, INTAKE & EXHAUST, +0.2MM
45 DC221833 A/R GUIDE, VALVE, INTAKE & EXHAUST, +0.5MM
50 DC140160 6 RING, SEAL
55 DC221834 6 SLEEVE
60 DC221835 12 VALVE, INTAKE
60 DC221836 6 VALVE, EXHAUST
65 DC100678 18 WASHER, VALVE SPRING
70 DC221837 12 SPRING, INTAKE VALVE
70 DC221838 6 SPRING, EXHAUST VALVE
75 DC221839 18 RETAINER, SPRING
80 DC220030 36 COLLET, VALVE
85 DC221840 18 HOLDER, SEAL
95 DC221841 6 VALVE, CONSTANT THROTTLE
100 DC221842 6 GUIDE
105 DC221843 6 SPRING
110 DC221844 6 RETAINER, SPRING
115 DC221845 12 VALVE, COLLET
120 DC221846 6 PISTON
130 DC221847 6 COVER
175 DC221848 6 BRIDGE, VALVE
180 DC221849 1 GASKET, CYLINDER HEAD TO CRANKCASE
185 DC100679 14 SCREW, CYLINDER HEAD TO CRANKCASE
260 DC222154 6 INJECTOR, COMPLETE
275 DC140179 6 RING, SEAL, INJECTOR TO CYLINDER HEAD
275 DC140185 6 RING, SEAL, INJECTOR TO CYLINDER HEAD
282 DC140186 6 RING, SEAL, INJECTOR TO CYLINDER HEAD
285 DC221647 6 SOCKET, PIPE
290 DC140166 6 RING, SEAL SOCKET TO CYLINDER HEAD
295 DC100636 6 SCREW, FITTING ON INJECTOR
300 DC221854 6 BRACKET, CLAMPING, INJECTOR TO CYL HD
315 DC100741 6 SCREW, INJECTOR TO CYL HEAD
390 DC260131 1 KIT, CYLINDER HEAD GASKET

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

2-13
ENGINE, CYLINDER HEAD, ROCKER ARM

350
335
350

330
340

320 345
345

380

375 320

325
365 170 140
370
355 165

165

165 5 160

195
190

150
155
145

135
160
200

TD0003252

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

2-14
ENGINE, CYLINDER HEAD, ROCKER ARM

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
5 DC222153 1 CYLINDER HEAD, C/W VALVES & C/THROTTLE
135 DC120231 A/R HELICOIL, M22X1.5X8.0
140 DC120232 A/R HELICOIL, M14X1X7.0
145 DC120233 A/R HELICOIL, M16X1.5X10.5
150 DC120234 A/R HELICOIL, M14X1.5X14
155 DC120061 A/R HELICOIL, M12X1.5X12
160 DC120059 A/R HELICOIL, M10X15
165 DC120057 A/R HELICOIL, M8X12
170 DC120058 A/R HELICOIL, M8X116
190 DC120235 5 UNION, THREADED, CONSTANT THROTTLE
195 DC140167 5 RING, SEAL CONSTANT THROTTLE TO HEAD
200 DC130233 1 LINE, CONSTANT THROTTLE
320 DC221855 1 SPINDLE, ROCKER ARM
325 DC120236 2 PLUG, EXPANSION
330 DC221856 6 ARM, ROCKER, INTAKE
335 DC221857 6 ARM, ROCKER, EXHAUST
340 DC150176 12 BUSHING
345 DC100682 12 SCREW, ADJUSTING
350 DC100683 12 NUT, ADJUSTING SCREW
355 DC221858 1 BRACKET, ROCKER ARM, FRONT
355 DC221859 5 BRACKET, ROCKER ARM, CENTRAL
355 DC221860 1 BRACKET, ROCKER ARM, REAR
360 DC221861 6 SPRING
365 DC100684 12 WASHER
370 DC221862 2 RING, LOCK
375 DC221863 7 CLAMPING PIECE, ROCKER SHAFT TO HEAD
380 DC100685 7 SCREW, ROCKER SHAFT TO CYLINDER HEAD

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

2-15
ENGINE, CYLINDER HEAD COVER

125
120

125

115
17

68

74

35

29
32

20

41

47

TD0003253

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

2-16
ENGINE, CYLINDER HEAD COVER

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
5 DC221864 1 COVER, CYLINDER HEAD, PLASTIC
17 DC221865 1 DIAPHRAGM
20 DC222134 1 GASKET,OIL SEP TO CYL/H/COVER
29 DC220031 1 CAP, OIL FILLING
32 DC220029 1 GASKET
35 DC221866 7 INSERT, COVER TO CYLINDER HEAD
41 DC221867 4 LOCK
47 DC221529 1 GASKET
68 DC221868 1 GASKET
74 DC100686 7 SCREW, COVER TO CYLINDER HEAD
115 DC130194 1 PIPE, BREATHER
120 DC130196 1 HOSE, PIPE TO CYLINDER HEAD COVER
125 203588 2 CLAMP, PIPE TO CYLINDER HEAD COVER

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

2-17
ENGINE, CRANKSHAFT AND FLYWHEEL

30
20 10

15
25
43

35
70

75

55

60

TD0003436

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

2-18
ENGINE, CRANKSHAFT AND FLYWHEEL

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
5 DC260130 1 KIT, CRANKSHAFT, MAIN/BIG END BEARINGS
10 DC100687 1 PIN, DOWEL, GEAR TO CRANKSHAFT
15 DC221870 1 GEAR, CRANKSHAFT
15 DC221871 1 GEAR, CRANKSHAFT, FITTING SIZE -0.30
20 DC222146 7 BEARING, MAIN, STANDARD
20 DC222157 7 BEARING, MAIN, FITTING SIZE 0.10
20 DC222158 7 BEARING, MAIN, FITTING SIZE 0.25
20 DC222159 7 BEARING, MAIN, FITTING SIZE 0.50
20 DC222160 7 BEARING, MAIN, FITTING SIZE 0.75
20 DC222161 7 BEARING, MAIN, FITTING SIZE 1.00
25 DC100688 2 WASHER, THRUST, STANDARD
25 DC100689 2 WASHER, THRUST, REPAIR SIZE I, 0.30MM
25 DC100690 2 WASHER, THRUST, REPAIR SIZE II, 0.50MM
30 DC150183 6 BEARING, BIG END, STANDARD
30 DC150191 6 BEARING, BIG END, FITTING SIZE 0.10
30 DC150192 6 BEARING, BIG END, FITTING SIZE 0.25
30 DC150193 6 BEARING, BIG END, FITTING SIZE 0.50
30 DC150194 6 BEARING, BIG END, FITTING SIZE 0.75
30 DC150195 6 BEARING, BIG END, FITTING SIZE 1.00
35 DC221872 1 DAMPER, VIBRATION
43 DC100691 6 SCREW, DAMPER/HUB TO CRANKSHAFT
55 DC221873 1 FLYWHEEL, WITH RING GEAR
60 DC221874 1 GEAR, RING
70 DC100691 8 SCREW, FLYWHEEL TO CRANKSHAFT
75 DC221875 1 GEAR, CRANKSHAFT

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

2-19
ENGINE, CONNECTING ROD AND PISTONS

20

15

25

30

10

TD0003437

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

2-20
ENGINE, CONNECTING ROD AND PISTONS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
5 DC222152 6 ROD, CONNECTING
10 DC100080 12 SCREW
15 DC221877 6 PISTON, KIT, STANDARD, A9060304817
15 DC221878 6 PISTON, FITTING SIZE I, HEIGHT -.30 A9060304917
15 DC221879 6 PISTON, FITTING SIZE II, HEIGHT -.60 A9060305017
15 DC221880 6 PISTON, FITTING SIZE III, HEIGHT -.90 A9060305117
20 DC260108 6 KIT, PISTON RING
25 DC221881 6 PIN, PISTON
30 DC221882 12 RING, RETAINING

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

2-21
ENGINE, CAMSHAFT AND TIMING PARTS

25

20

15

TD0003438

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

2-22
ENGINE, CAMSHAFT AND TIMING CASE

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
5 DC221883 1 CAMSHAFT
15 DC221885 1 PIN, CYLINDRICAL
20 DC221886 12 FOLLOWER, CAM, INLET/EXHAUST VALVES
25 DC221887 12 ROD, PUSH INLET/EXHAUST VALVES

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

2-23
ENGINE, INJECTION PUMP

20

15
17

10

30
25

35

60
65
70

27
Be nz
edes
Merc

55

TD0003439

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

2-24
ENGINE, INJECTION PUMP

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
5 DC221888 6 PUMP, FUEL INJECTION
10 DC260109 6 KIT, SEAL RING BLACK SEAL - TOP, GREEN SEAL - BOTTOM
15 DC140187 6 RING, SEAL PUMP TO CRANKCASE
17 DC140198 6 KIT, REPAIR, FUEL INJECTION PUMP
20 DC100692 12 SCREW, PUMP TO CRANKCASE
25 DC221889 1 PUMP, FUEL
27 DC100693 1 SCREW, SHEAVE PULLEY
30 DC221890 1 GASKET, FUEL PUMP TO CRANKCASE
35 DC100112 3 SCREW, FUEL PUMP TO C/CASE, M8X35
55 DC221891 1 COVER, INJECTION PUMP
60 DC221892 4 PIN, LOCKING COVER ATTACHMENT
65 DC221893 4 RING, RETAINING COVER ATTACHMENT
70 DC221894 4 SPRING, COVER ATTACHMENT

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

2-25
ENGINE, FUEL LINES

25
30

30
25

20 15

30
25

35

40
5

TD0003440

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

2-26
ENGINE, FUEL LINES

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
5 DC130197 6 PIPE, FUEL PUMP TO INJECTOR NOZZLE
15 DC130198 1 PIPE, FUEL TO CYLINDER HEAD
20 DC130199 1 PIPE, FROM FUEL FILTER TO FEED PUMP
25 DC120211 3 BOLT, BANJO
30 DC140172 6 RING, SEAL
35 DC120209 2 CONNECTOR, FUEL LINE
40 DC120210 2 NUT, UNION FUEL LINES

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

2-27
ENGINE, FUEL FILTER

20

15

50

23

25
45

28
55

35
60

40

65

TD0003441

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

2-28
ENGINE, FUEL FILTER

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
15 DC221896 1 FILTER, FUEL COMPLETE UNIT
20 DC221680 1 HEAD, FUEL FILTER
23 DC140174 1 RING, SEAL
25 DC221897 1 COVER, PRE-FILTER
28 DC140188 1 RING, SEAL
35 DC140063 1 RING, SEAL
40 DC100173 1 PLUG, SCREW
45 DC221898 1 INSERT, FILTER
50 DC221899 1 ELEMENT, FUEL FILTER KIT INCLUDES ITEM 23
55 DC221900 1 ELEMENT, FUEL PRE-FILTER INCLUDES ITEM 28
60 DC221901 1 GASKET, FUEL FILTER TO CYLINDER HEAD
65 DC100694 1 SCREW, FILTER TO CYL/HEAD, M10X100
65 DC100352 2 SCREW, FILTER TO CYL/HEAD, M10X40

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

2-29
ENGINE, AIR COMPRESSOR

85
40

35

70
80

30 45
55

15

110 5
20

25

TD0003444

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

2-30
ENGINE, AIR COMPRESSOR

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
5 DC222156 1 COMPRESSOR, WABCO 352CCM
15 DC221164 1 GEAR, DRIVE
20 DC221908 1 CRANKSHAFT
25 DC221909 1 CAP, BEARING
30 DC221910 1 ROD, CONNECTING
35 DC221911 1 PISTON, KIT
40 DC221912 1 HEAD, CYLINDER COMPRESSOR
45 DC140193 1 RING, SEAL
55 DC100696 1 NUT, GEAR TO COMPRESSOR
70 DC221913 1 VALVE
80 DC260110 1 KIT, REPAIR COMPRESSOR
85 DC260111 1 KIT, PISTON RING
110 DC100743 4 SCREW, COMPRESSOR TO CRANKCASE

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

2-31
ENGINE, AIR COMPRESSOR ATTACHMENT ITEMS

20

60

66
75

190 180
190
184

195
195

245
240
250

TD0003638

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

2-32
ENGINE, AIR COMPRESSOR ATTACHMENT ITEMS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
5 DC130212 1 PIPE, SUCTION
20 DC130162 1 PIPE, SUCTION
60 DC100385 1 SCREW, INTAKE PIPE TO CRANKCASE
66 DC130213 1 HOSE, SUCTION LINE TO COMPRESSOR
75 203588 2 CLAMP, SUCTION PIPE TO COMPRESSOR
180 DC130205 1 PIPE, AT CYLINDER HEAD
184 DC130235 1 PIPE, AT WATER PUMP
190 DC120182 2 BOLT, BANJO
195 DC140149 4 RING, SEAL
240 DC220481 1 CAP, POWER STEERING PUMP
245 DC220314 1 GASKET
250 DC100597 2 SCREW, FLANGED, COVER TO COMP

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

2-33
ENGINE, INTAKE MANIFOLD

65

50

52

78

75

25

85

TD0003457

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

2-34
ENGINE, INTAKE MANIFOLD

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
25 DC221915 1 HOUSING, CHARGING AIR ELBOW
50 DC222085 1 UNIT, SENDER C/AIR PRES/TEMP, 4 BAR
52 DC140199 1 RING, SENDER
65 DC100744 2 SCREW, FLANGED
75 DC100685 2 SCREW, C/AIR ELBOW TO CYL HEAD
78 DC100745 10 SCREW, C/AIR ELBOW TO CYL HEAD
85 DC222060 6 GASKET, C/AIR ELBOW TO CYL HEAD

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

2-35
ENGINE, EXHAUST MANIFOLD

30

14

12

32
14

32

20

25

95

125
110
115

105 100
120

215 205

16 145

210

180

140
185

TD0003458

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

2-36
ENGINE, EXHAUST MANIFOLD

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
12 DC222116 1 MANIFOLD, EXHAUST, MIDDLE PIECE
14 DC222115 2 MANIFOLD, EXHAUST, END PIECE
20 DC100316 2 STUD
25 DC221918 3 GASKET, MANIFOLD TO CYLINDER HEAD
30 DC100698 12 SCREW, MANIFOLD TO CYLINDER HEAD
32 DC222117 4 RING, SEAL, 3 PIECE EXHAUST
95 DC260112 1 KIT, EXHAUST BRAKE
100 DC220960 1 LEVER
105 DC220981 1 PIVOT, BALL
110 DC100378 1 SCREW, LEVER TO SHAFT
115 DC100699 1 NUT, LEVER TO THROTTLE VALVE
120 DC260113 1 KIT, EXHAUST BRAKE VALVE
125 DC100296 4 NUT, FLANGED, EXH/BRAKE TO TURBO
140 DC221919 1 BRACKET
145 DC100385 2 SCREW, BRACKET TO FLANGED ELBOW
160 DC221920 1 CYLINDER, EXHAUST BRAKE
180 DC100112 1 SCREW, CYLINDER TO BRACKET
185 DC221921 1 TUBE, PACER, CYLINDER TO BRACKET
205 DC220980 1 SOCKET, BALL, CYLINDER TO LEVER
210 DC100359 1 NUT, CYLINDER TO LEVER
215 DC220836 1 CLIP, SECURING

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

2-37
ENGINE, ELECTRICAL EQUIPMENT

388
5 394

412

424
11 406 478
382 418
17

280

41

580
53
514

130
100
70 574

600 538
85 532
526
520
220

265
250
556
205 562 568
550
235 544

TD0003459

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

2-38
ENGINE, ELECTRICAL EQUIPMENT

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
5 DC221922 1 UNIT, CONTROL, TIER 2
11 DC100366 3 SCREW, FLANGED, CONTROL UNIT
17 DC221771 6 RING, RUBBER
41 DC222147 1 CABLE, ELECTRIC-ENGINE
53 DC120249 1 PLUG SOCKET, ENGINE START
53 DC120249 1 PLUG SOCKET, ENGINE STOP
53 DC120249 1 PLUG SOCKET, OIL LEVEL SENSOR
70 DC120247 1 PLUG, COOLING WATER TEMP
70 DC120247 1 PLUG, FUEL TEMP SENDER UNIT
70 DC120247 1 PLUG, CAMSHAFT POSITION UNIT
70 DC120247 1 PLUG, CRANKSHAFT POSITION UNIT
70 DC120247 1 PLUG, OIL TEMP SENSOR
85 DC120255 1 COUPLING, THROTTLE VALVE
100 DC120248 1 PLUG, OIL PRESSURE SENDER UNIT
130 DC120250 1 PLUG, BOOST AIR SENSOR
205 DC120222 1 HOUSING, PIN, CONTROL MODULE
220 DC120244 1 CAP, CONTROL MODULE
235 DC120243 A/R TERMINAL, PIN, CONTROL MODULE
250 DC222098 A/R GASKET, CONTROL MODULE
265 DC120245 A/R PLUG, ENGINE CONTROL
280 DC120246 12 SHOE, CABLE UNIT
382 DC221924 2 SWITCH, ENGINE START/STOP
388 DC100700 2 NUT, ENGINE START/STOP
406 101354 4 SCREW, CAP, BRACKET TO CRANKCASE
412 DC221734 1 SENDER, SPEED AT CRANKCASE
412 DC221734 1 SENDER, SPEED AT TIMING CASE
418 DC150196 1 BUSHING, T.D.C. SENSER TO CRANKCASE
418 DC150196 1 BUSHING, CRANKCASE POSITION UNIT
424 DC140178 1 O-RING, T.D.C. SENDER TO CRANKCASE
478 200871 A/R CABLE TIE
514 DC221726 1 ELECTRONICS, KSA
520 DC221727 1 HOUSING, SOCKET FLAME START SYSTEM
526 DC120221 2 PIN, SOCKET HOUSING FLAME START
532 DC221728 2 GASKET, FLAME START SYSTEM
538 DC221729 1 BOOT, FLAME START SYSTEM
544 DC120218 1 HOUSING, PLUG FLAME START SYSTEM
550 DC100664 1 NUT, FLAME START SYSTEM
556 DC221730 2 GASKET, FLAME START
562 DC221928 2 PIN, SOCKET HOUSING FLAME START
568 DC221731 1 BOOT, FLAME START SYSTEM
574 DC120220 1 PIN, BUSHING, HEATER PLUG TO GROUND
580 DC100383 1 NUT, HEATER PLUG TO GROUND
600 DC222101 1 CABLE, CONTROL UNIT TO SHIFT PANEL

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

2-39
ENGINE, ALTERNATOR AND ATTACHMENT

306

307

110 190
305
60

215

259 170

280
130
50

278 302
20

304 220

303
300 301

TD0003470A

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

2-40
ENGINE, ALTERNATOR AND ATTACHMENT

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
5 DC222227 1 ALTERNATOR, W/O PULLEY 28V/80AMP
20 DC100715 4 SCREW, ALTERNATOR
50 DC150157 1 BEARING, BALL DRIVE END
60 DC150168 1 BEARING, BALL SLIP RING SIDE
110 DC222017 1 RECTIFIER, ALTERNATOR
130 DC222018 1 CONDENSOR, ALTERNATOR
170 DC222021 1 REGULATOR AND CUT-OUT
190 DC100346 2 SCREW
215 DC260152 1 KIT, REPAIR SCREWS
220 DC260073 1 KIT, TERMINAL PARTS
259 DC220508 1 FAN, ALTERNATOR PULLEY
278 DC222022 1 PULLEY, ALTERNATOR
280 DC100764 1 WASHER, ALTERNATOR
300 DC221967 1 SUPPORT, ALTERNATOR
301 DC100755 1 PIN, SPRING
302 DC100708 4 SCREW, BRACKET TO CRANKCASE
303 DC100662 1 SCREW, ALTERNATOR TO SUPPORT
304 DC100604 1 NUT, ALTERNATOR TO SUPPORT
305 DC221968 1 BRACKET
306 DC100597 1 SCREW, BRACKET TO OIL FILTER
307 100478 1 SCREW, ALTERNATOR TO BRACKET

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

2-41
ENGINE, OIL PUMP

10

20

40 55

25

50

45

55

TD0003471

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

2-42
ENGINE, OIL PUMP

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
5 DC221937 1 PUMP, OIL
10 DC140194 1 SEAL, OIL FRONT CRANKSHAFT
20 DC100413 8 SCREW, OIL PUMP TO CRANKCASE
25 DC130207 1 PIPE, SUCTION
40 DC221936 1 BRACKET
45 DC100621 1 SCREW, PIPE TO DIPSTICK GUIDE TUBE
50 100197 8 SCREW, SUCTION PIPE TO OIL PUMP
55 DC100597 1 SCREW, SUCTION PIPE TO CRANKCASE
55 DC100621 1 SCREW, SUPPORT ON OIL INTAKE PIPE

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

2-43
ENGINE, OIL FILTER AND OIL COOLER

15

35
30

25

70

135
140

120 110

115 50
132
133 75
105

125

130

TD0003472

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

2-44
ENGINE, OIL FILTER AND OIL COOLER

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
5 DC222148 1 FILTER, OIL COMPLETE UNIT
15 DC221939 1 COVER, OIL FILTER
25 DC221578 1 ELEMENT, OIL FILTER
30 DC221940 1 NECK, FILTER
35 DC140195 1 RING, SEAL
50 DC221942 1 GASKET, OIL FILTER TO CRANKCASE
70 DC221943 1 VALVE, PRESSURE RELIEF
75 DC100366 4 SCREW, OIL FILTER TO CRANKCASE
75 DC100671 1 SCREW, OIL FILTER TO CRANKCASE
105 DC221944 1 ELEMENT, OIL COOLER
110 DC221945 1 COVER, OIL COOLER
115 DC221946 1 GASKET, OIL COOLER TO COVER
120 DC100385 2 SCREW, OIL COOLER TO COVER
125 DC221947 1 GASKET, OIL COOLER TO CRANKCASE
130 DC100112 12 SCREW, OIL COOLER TO CRANKCASE
132 DC221743 1 SENDER, OIL TEMPERATURE
133 DC140149 1 RING, SEAL
135 DC221171 A/R PLUG, SCREW
140 DC140059 A/R WASHER, SEALING

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

2-45
ENGINE, OIL LINES

55
70

115

90

35

125
105

125

TD0003475

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

2-46
ENGINE, OIL LINES

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
8 DC130208 1 PIPE, OIL FEED
35 DC130231 1 PIPE, OIL RETURN
55 DC120182 1 BOLT, BANJO FEED PIPE TO OIL FILTER HD
70 DC140149 2 RING, SEAL FEED PIPE TO OIL FILTER HD
90 DC221133 1 GASKET, RETURN PIPE TO TURBO
105 DC100414 2 SCREW, RETURN PIPE TO TURBO
115 DC130210 1 PIPE, PLASTIC, RETURN TO CRANKCASE
125 DC100326 2 CLAMP, RETURN PIPE TO CRANKCASE

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

2-47
ENGINE, WATER PUMP

100
57

15
106

270

280
245
45
235 42 265

275

112

345 24 20
205

310

200

224
285 28

232
230
315

320

TD0003476

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

2-48
ENGINE, WATER PUMP

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
8 DC221949 1 PUMP, WATER WITH GASKETS
15 267546 1 KIT, GASKET WATER PUMP
20 DC221948 1 GASKET, WATER PUMP TO CRANKCASE
24 DC100198 3 SCREW, WATER PUMP TO CRANKCASE
28 DC100702 4 SCREW, WATER PUMP TO CRANKCASE
42 DC221743 1 SENDER, TEMPERATURE
45 DC140149 1 RING, SEAL SENDER UNIT TO FLANGE
57 DC222145 1 CONNECTOR, RETARDER
100 DC221950 1 GASKET, PIPE SOCKET TO CYL/HEAD
106 DC100408 1 SCREW, PIPE SOCKET TO CYL/HEAD
112 DC120238 1 SOCKET, PIPE TO WATER PUMP
200 DC221577 2 THERMOSTAT, 83 DEGREE
205 DC140110 2 RING, SEAL
224 DC220008 1 COVER, TWIN THERMOSTAT HOUSING
230 DC100740 2 SCREW, FLANGED COVER TO PUMP
232 DC100657 1 SCREW, FLANGED COVER TO PUMP
235 DC220800 1 SENDER, UNIT COOLING WATER OUTLET
245 DC120239 1 UNION, BANJO
265 DC120240 1 FITTING, HEAT FEED
270 DC140182 2 RING, SEAL TO FITTING
275 DC221952 1 CAP, RUBBER TO PLUG PIPE SOCKET
280 203588 1 CLAMP, RUBBER CAP 20-32MM
285 DC221953 1 PULLEY
310 DC100507 4 SCREW, FAN PULLEY TO WATER PUMP
315 DC222166 1 BELT-V, 1939MM
315 DC222204 1 BELT-V, 1369MM, USED WITH OUT AIRCON FOR EMERGENCY ONLY
320 DC222167 1 PULLEY, GUIDE FUEL FEED PUMP
345 DC222168 1 TIGHTENER, BELT

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

2-49
ENGINE, FAN

35

40

20

55

15

TD0003477

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

2-50
ENGINE, FAN

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
5 DC221391 1 FAN
15 DC221390 1 HUB, VISCOUS
20 DC100359 4 NUT, FAN CLUTCH AT ADAPTOR PIECE
35 DC221955 1 SPACER ,FAN
40 DC100703 4 STUD
55 DC100704 6 SCREW, SPACER TO VIBRATION DAMPER

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

2-51
ENGINE, MOUNTINGS

75

85

10

30

TD0003478

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

2-52
ENGINE, MOUNTINGS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
10 DC221956 1 MOUNTING, ENGINE LEFT
10 DC221957 1 MOUNTING, ENGINE RIGHT
30 DC100706 8 SCREW, MOUNTING TO CRANKCASE
75 DC221958 1 EYE, LIFTING REAR
85 DC100597 4 SCREW, LIFTING EYE TO CYLINDER HEAD

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

2-53
ENGINE, AIRCONDITIONER COMPRESSOR

20
30
85

15

25

10

80
8

TD0003479

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

2-54
ENGINE, AIRCONDITIONER COMPRESSOR

I Vin Series
Q
T
PART No T DESCRIPTION REMARKS
E From:
Y
M To:
8 DC221758 1 COMPRESSOR, LESS COUPLING
10 DC260118 1 KIT, COUPLING
15 DC260098 1 KIT, GASKET
20 DC221959 1 CONSOLE
25 DC221960 2 SLEEVE
30 DC221961 2 SLEEVE
80 DC100707 4 SCREW, COMPRESSOR TO SUPPORT
85 DC100352 4 SCREW, SUPPORT TO CRANKCASE

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

2-55
ENGINE, AIR INTAKE SYSTEM

17
1

15

14

16
3
7

13 3

11
4
12

13
13
11 11
4 10
12 6

E9836402 SH1-2 D
TD0002313

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

2-56
ENGINE, AIR INTAKE SYSTEM

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 290230 1 PRE-CLEANER
2 290131 1 AIR CLEANER, FRG15, RADIAL SEAL REFER TO PAGE 2-58, 2-59
3 217684 2 MTG, BAND,2PC, AIR CLEANER
4 208828 2 CLAMP, T-BOLT
5 206489 1 PIPE, AIR INTAKE
6 204668 1 CLAMP, STACK-AIR INTAKE PIPE
7 201819 1 REDUCER, STACK
8 200641 1 ELBOW
9 200466 1 INFORMER
10 200051 1 CLAMP, HOSE
11 100370 10 WASHER, HARDENED
12 100314 4 NUT, NYLOC
13 100089 6 SCREW
14 202860 1 BOWL, PRE-CLEANER
15 220535 1 COVER, PRE-CLEANER
16 NSI 1 BODY, PRE-CLEANER
17 NSI 1 NUT, WING

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

2-57
ENGINE, AIR CLEANER

P008531

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

2-58
ENGINE, AIR CLEANER

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 290131 1 AIR CLEANER, FRG15, RADIAL SEAL REFER TO PAGE 2-56, 2-57
2 220722 1 COVER, FRG15 AIR CLEANER
3 220723 6 LATCH, FRG15 AIR CLEANER
4 220725 1 ELEMENT, OUTER, FRG15 A/CLEANER
5 220747 1 ELEMENT, INNER, FRG15 A/CLEANER
6 220724 1 VACUATOR, VALVE, FRG15 A/CLEANER
7 NSI 1 BODY, AIR CLEANER
8 200871 2 CABLE TIE

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

2-59
ENGINE, EXHAUST SYSTEM

16
18

16 4
18

11
20
1
10 17
20

17
9
5

20
17
13

15
6
15
19 14

21
10
15

11
3 12

10
11

TD0004150 B
E14816403 D

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

2-60
ENGINE, EXHAUST SYSTEM

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 218292 1 EXHAUST,H/SHIELD FRONT
2 217754 1 EXHAUST,MID SECTION
3 217752 1 EXHAUST,FRONT SECTION
4 216350 1 EXHAUST,STACK,POLISHED
5 216042 1 EXHAUST,MUFFLER
6 207496 1 CLAMP,EXHAUST
7 216755 1 EXHAUST,H/SHIELD COVER
8 216754 1 EXHAUST,H/SHIELD FIXED
9 206636 1 EXHAUST,H/SHIELD MID
10 204035 3 CLAMP,SEALCLAMP
11 201212 4 CLAMP,EXHAUST
12 191074 1 HEATSHIELD, TURBO
13 174447 1 MTG,EXHAUST H/SHIELD FRNT
14 100652 1 NUT,STOVER
15 100548 6 WASHER,HARDENED
16 100424 11 WASHER,HARDENED
17 100370 10 WASHER,HARDENED
18 100211 11 BOLT
19 100199 1 BOLT,HEXHD
20 100091 10 SCREW,HEXHD
21 100083 4 SCREW, HEXHD

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

2-61
ENGINE, FUEL SYSTEM

19

16 12
1
7
16
9
17
15
16 14
14 16
12
17
4 11

5
20
21 6
8
21
18

10
13

E14816404 0
TD0003159

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

2-62
ENGINE, FUEL SYSTEM

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 DC220461 1 PUMP,HANDLIFT& PREFILTER LATES
2 241273 1 HOSE
3 241272 1 HOSE
4 241218 1 HOSE
5 240980 1 HOSE
6 218346 1 K-CLAMP
7 207693 1 ASSY,FUEL FILTER REFER TO PAGES 2-64 & 2-65
8 201439 2 P-CLIP
9 121451 2 ADAPTOR
10 121365 1 ADAPTOR
11 120969 2 ADAPTOR
12 120804 2 ELBOW
13 120785 1 CONNECT
14 120781 2 ADAPTOR
15 100731 4 SCREW
16 100548 12 WASHER,HARDENED
17 100312 6 NUT,NYLOC
18 100310 1 NUT,NYLOC
19 100198 2 SCREW,HEXHD
20 100081 1 SCREW,HEXHD
21 100061 2 WASHER,FLAT

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

2-63
ENGINE, FUEL-WATER FILTER UNIT

1 7

P009709 A

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

2-64
ENGINE, FUEL-WATER FILTER UNIT

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 207693 1 FILTER,UNIT,FUEL-WATER REFER TO PAGES 2-62; 2-63
2 207694 1 ELEMENT,FILTER
3 224670 1 BOWL,SEE-THRU
4 224667 1 VALVE,DRAIN SELF VENTING
5 218508 1 CLAMP,FUEL FILTER
6 226385 1 KIT,LID & GASKET
7 226386 1 KIT,T-HANDLE & O-RING
8 221597 1 KIT,SEAL,SERVICE

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

2-65
ENGINE, COOLING SYSTEM

12

2 32
11
27 37
53 33
57
53 15
57 38
33
30 28
57
37 30 55
57
55 39
46 38
47 32 1
33
34 25

5 19
47 25
52 3 55
44 57
28
49 50
25 13 56
57
28 49
31 35
20
31
57
53
32 49

51 49

22 51
25
4
25

E14832405 SH1-2 G
TD0003122 B

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

2-66
ENGINE, COOLING SYSTEM

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
1 218686-2810MM 1 HOSE,RADIATOR
2 218686-1660MM 1 HOSE,RADIATOR
3 217971 1 HOSE,INLET,ENGINE
4 217970 1 HOSE,BOTTOM,RAD
5 217969 1 HOSE,TOP,RAD
11 216484 1 CLAMP,HOSE
12 216165 1 CAP,1BAR,SURGE TANK JOHN DEERE
13 216158 1 TAG,RUBBER,RAD PIPE
15 216097 1 SURGE TANK,7L,PLASTIC
19 216016 1 PIPE,MAKE-UP LINE,RAD
20 216015 1 HOSE,MAKE-UP LINE,RAD
21 216014 1 HOSE,SURGE TNK OUTLET
22 216011 1 PIPE,SUCTION,RAD
25 208821 6 CLAMP,T-BOLT
27 203926 2 GROMMET
28 203764 6 P CLIP
30 201439 4 P CLIPS
31 200092 4 CLAMP,HOSE
32 200061 4 CLAMP,HOSE
33 200033 4 CLAMP,HOSE
34 187425 1 BKT,VENT PIPES,RAD
35 187315 1 BKT,PIPE,MAKE-UP LINE
37 130002-1610L 1 HOSE,PUSHLOCK 3/8
38 130002-1330L 1 HOSE,PUSHLOCK 3/8
39 130002-1140L 1 HOSE,PUSHLOCK 3/8
42 120051 1 ADAPTOR,MALE NPTF,PUSHLOCK
44 100975 1 SCREW,HEXHD
46 100731 8 SCREW
47 100548 16 WASHER,HARDENED
49 100370 14 WASHER,HARDENED
50 100364 2 SCREW,HEXHD
51 100314 3 NUT,NYLOC
52 100312 8 NUT,NYLOC
53 100310 5 NUT,NYLOC
55 100081 5 SCREW,HEXHD
56 100080 1 BOLT
57 100061 11 WASHER,FLAT

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

2-67
ENGINE, COOLING SYSTEM

45
10
49

26

17 49
45 36
52
47
40

24
16
41
47
46
43 41
54 8

23
18
23 43
6 48
23

29

14

14

TD0003123 B
E14832405 SH2-2 G

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0


2-68
ENGINE, COOLING SYSTEM

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
6 217965 1 HOSE
7 217964 1 HOSE
8 217963 1 HOSE
9 217962 1 PIPE,BOTTOM
10 217956 1 COOLING PACKAGE
14 216128 2 CLAMP,T-BOLT
16 216092 1 GUARD,FAN,RAD
17 216045 1 COWLING,RAD
18 216035 1 CLAMP,RETAINER
23 208824 3 CLAMP,T-BOLT
24 208823 1 CLAMP,T-BOLT
26 206523 2 MTG,RUBBER,CAC-CHASSIS
28 203764 6 P-CLIP
29 203538 1 CLAMP,T-BOLT
36 173733 2 PLT,SPACER,CAC
40 121312 1 TAP,COOLANT DRAIN,RADIATOR
41 121224 2 PLUG,HOLLOW HEX
43 101345 6 WASHER,HARDENED
45 100733 8 SCREW,HEXHD
46 100731 8 SCREW,HEXHD
47 100548 16 WASHER,HARDENED
48 100494 2 SCREW,HEXHD
49 100370 14 WASHER,HARDENED
52 100312 8 NUT,NYLOC
53 100310 5 NUT,NYLOC
54 100083 4 SCREW,HEXHD
55 100081 5 SCREW,HEXHD
57 100061 11 WASHER,FLAT

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0


2-69
ENGINE, COOLING SYSTEM, RADIATOR

12 13
10 13
10

10 13

10

10
3 6
9

10
11 7

4
9
10

10

12 10
10 10
12 12 12

TD0003608
217956 SH 2-2 A

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

2-70
ENGINE, COOLING SYSTEM, RADIATOR

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 217960 1 TM OIL COOLER
2 217959 1 CAC,300D,TIER,MK3
3 217958 1 RADIATOR
4 216059 1 BRACE,COOLING PACKAGE
5 216049 1 FRAME,COOLING PACKAGE,BOT
6 216048 1 FRAME,COOLING PACKAGE,TOP
7 216047 1 FRAME,COOLING PACKAGE,RIGHT
8 216046 1 FRAME,COOLING PACKAGE,LEFT
9 100657 8 NUT,STOVER
10 100370 40 WASHER,HARDENED
11 100178 2 SCREW,HEXHD
12 100086 20 SCREW,HEXHD
13 100085 10 SCREW,HEXHD

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

2-71
2-72
SECTION 3 DRIVETRAIN

2306D ARTIC HAULER


3-1
TRANSMISSION, MISCELLANEOUS ITEMS

9
15
1
16
12 1

6
1

2 13

12
18

17
7
14
3 4
14
7
10
13 11

E14832410
TD0003124

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0


3-2
TRANSMISSION, MISCELLANEOUS ITEMS

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
1 Z4139330600 4 DIAPHRAGM,
2 250298 1 T/MISS,ZF-6HP592C,ECOMAT 2PLUS
3 207646 2 MTG,RUBBER,T/MISSION,SPLT
4 183375 2 ASSY,TRANS MTG,4 HOLE
5 183155 2 MOUNTING,TRANSMISSION,6HP590
6 178728 1 BKT,COMP,PIPE
7 176592 4 SPACER,ENG MTG
8 101324 2 BOLT,HEXHD
9 100877 10 SCREW,HEXHD
10 100655 8 NUT,STOVER
11 100653 2 NUT,STOVER
12 100536 10 WASHER,HARDENED
13 100532 4 WASHER,HARDENED
14 100424 16 WASHER,HARDENED
15 100370 10 WASHER,HARDENED
16 100365 2 SCREW,HEXHD
17 100210 8 BOLT
18 100124 8 SCREW,HEXHD

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0


3-3
TRANSMISSION, GEAR BOX HOUSING

580 520

500
570 510
590
550

180
010

100

600

160

190

TD0003190

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

3-4
TRANSMISSION, GEAR BOX HOUSING

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
010 ZF210615 1 HOUSING,TRANSMISSION
100 ZF210192 1 CAP, SEALING
160 ZF100156 1 PLUG, SCREW
180 ZF120005 1 PLUG, SCREW
180 Z0634801151 1 RING, SEALING
190 ZF120004 5 PLUG, SCREW
190 Z0634801152 5 RING, SEALING
500 ZF140071 2 RING, SEALING
510 ZF180016 2 PIPE
520 ZF140072 4 WASHER, SEALING
550 ZF210193 1 GASKET
570 ZF210194 1 COVER
580 ZF100203 1 SCREW, HEX
580 Z0630001048 1 WASHER
590 ZF100203 5 SCREW, HEX
590 Z0630001048 5 WASHER

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

3-5
TRANSMISSION, OIL SUPPLY, CONTROL INSERT

700
704

690
/120
670
710
650
384
680
390
660
380

382

300

290

320

300
360
340
330
370

440 350
430

420 310
010
404

410

414
150
400 070 160
402 180
250
170
080
190
090
200 260
110 280
120 210
130 270
220
TD0003191

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

3-6
TRANSMISSION, OIL SUPPLY, CONTROL INSERT

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
010 ZF210575 1 INSERT,CONTROL
070 ZF210576 1 SPRING, COMPRESSION
080 ZF210577 1 PISTON
090 ZF210578 1 PISTON
110 ZF210579 1 BUSH
120 ZF100157 1 WASHER
130 ZF160379 1 RING, RETAINING
150 ZF210202 1 PISTON
160 ZF210203 1 SPRING, COMPRESSION
170 ZF160380 1 RING, SPACER
180 ZF210204 1 PIN, CYLINDRICAL
190 ZF210205 1 PISTON
200 ZF210206 1 SPRING, COMPRESSION
210 ZF100158 1 WASHER
220 ZF160381 1 RING, RETAINING
250 ZF210207 1 PISTON,
260 ZF210208 1 SPRING, COMPRESSION
270 ZF160382 1 RING, SPACER
280 ZF210204 1 PIN, CYLINDRICAL
290 ZF180017 1 PIPE
300 Z0634801152 4 RING, SEALING
300 Z0637835033 2 UNION SCREW
310 ZF210850 1 FLANGE, OIL FEED
320 ZF210581 1 PUMP, PRIMARY
330 ZF100323 2 SCREW, CAP
340 ZF210412 7 SCREW, TORX
350 ZF210211 1 RING, INTERMEDIATE
360 ZF210212 1 RING, THRUST
370 ZF100162 3 SCREW, CAP
370 ZF100160 3 WASHER
380 Z0734401270 4 RING,PISTON
382 ZF100324 1 WASHER
384 ZF140159 1 O-RING
390 ZF150132 1 BEARING,BALL
400 ZF100027 3 SCREW, CAP
400 ZF100160 3 WASHER
402 ZF100101 1 SCREW, CAP
402 ZF100160 1 WASHER
404 ZF100027 1 SCREW, CAP
404 ZF100160 1 WASHER
410 ZF100163 3 SCREW, CAP
410 ZF100160 3 WASHER
414 ZF100163 1 SCREW, CAP
414 ZF100160 1 WASHER
420 ZF100159 3 SCREW, CAP
420 ZF100160 3 WASHER
430 ZF100164 3 SCREW, CAP
430 ZF100160 3 WASHER
440 ZF100165 5 SCREW, CAP
440 ZF100160 5 WASHER
650 ZF100170 1 SNAP, RING
660 ZF210218 1 RING, PISTON
670 ZF210219 1 SUPPORT, SUPPORT

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

3-7
TRANS. OIL SUPPLY, CONTROL INSERT (CONTINUED)

700
704

690
/120
670
710
650
384
680
390
660
380

382

300

290

320

300
360
340
330
370

440 350
430

420 310
010
404

410

414
150
400 070 160
402 180
250
170
080
190
090
200 260
110 280
120 210
130 270
220
TD0003191

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0


3-8
TRANS. OIL SUPPLY, CONTROL INSERT (CONTINUED)

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
680 ZF210220 1 CAGE, NEEDLE
690 ZF210221 1 RING, INTERNAL
700 ZF100326 1 PIN, SLOT
704 ZF100327 1 PIN, SLOT
710 ZF210583 1 SHAFT, STATOR
/120 ZF210225 1 BUSH

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

3-9
TRANSMISSION, OIL SUPPLY, COVER PLATE

590

580

550 820

590
570
580

800 820
560
810

570

800
810

790 500

770
630

780
850

840
830 520

850
750
510

540

610

530

760 620
600

540
760
TD0003192

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

3-10
TRANSMISSION, OIL SUPPLY, COVER PLATE

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
500 ZF210616 1 PLATE, COVER
510 ZF140075 1 SEAL, SHAFT
520 ZF140076 1 O-RING
530 ZF180018 1 PIPE
540 ZF100166 2 SCREW, UNION
540 Z0634801152 4 RING, SEALING
550 ZF210215 1 GEAR
560 ZF210216 1 GEAR
570 ZF210217 2 BEARING, ROLLER
580 Z0630503015 2 RING, SNAP
590 ZF100167 2 RING, SNAP
600 ZF100325 13 SCREW, CAP
600 ZF140077 13 RING, SEALING
610 ZF100169 8 SCREW, HEX
610 ZF140077 8 RING, SEALING
620 ZF100110 8 SCREW, HEX
620 ZF140077 8 RING, SEALING
630 ZF100323 1 SCREW, CAP
630 ZF140077 1 RING, SEALING
750 ZF210617 1 PIPE
760 ZF100166 2 SCREW, UNION
760 Z0634801152 4 RING, SEALING
770 ZF210226 2 SHACKLE
780 ZF210227 2 SHEET
790 ZF140160 2 O-RING
800 ZF210584 2 AXLE
810 ZF140079 2 O-RING
820 ZF210229 2 WASHER, THRUST
830 ZF210230 1 PLATE, CLAMPING
840 ZF210231 1 PLATE, CLAMPING
850 ZF100328 2 SCREW, CAP

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

3-11
TRANSMISSION, RETARDER VALVE

110

100
010

020
030

040

130

120

490
480
460
410 440
300
400 600

390

370

TD0003194

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

3-12
TRANSMISSION, RETARDER VALVE

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
010 Z4139320085 1 RING, STATOR
020 ZF210233 3 SEAT, SPRING
030 Z0732041934 3 SPRING, COMPRESSION
040 ZF210234 3 DAMPER
100 ZF100172 18 SCREW, HEX
110 ZF210586 1 ROTOR
120 ZF210236 1 RING, PISTON
130 ZF140161 1 WASHER, SEALING
300 ZF210237 1 SOLENOID
370 ZF100173 2 SCREW, HEX
370 ZF100128 2 WASHER
390 ZF140081 1 O-RING
400 ZF210238 1 BUSH
410 ZF210239 1 PISTON
440 ZF210240 1 SPRING, COMPRESSION
460 ZF210241 1 PISTON
480 ZF210242 1 PISTON
490 ZF160383 1 RING, RETAINING
600 ZF210243 1 RESISTOR

872139
2306D -ARTIC
2306DHAULER
ARTIC HAULER - DEC 2006 REV 0

3-13
TRANSMISSION, GEARBOX PLANETARY

040
050
010
100 /160
030 /150 /170
/130
060 /120
/110
020 /150 /140
080 090
/120

/140
074

070 250 240


200 260
/130 /110 270
/180
150 /190
/120 230
/130
248
280
/150 268
/110
190
/170
/160 /140

/150
/154
/154

P008208

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

3-14
TRANSMISSION, GEARBOX PLANETARY

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
010 ZF210244 1 SHAFT, INPUT
020 ZF210245 1 SLEEVE, NEEDLE
030 ZF210246 1 WASHER, THRUST
040 ZF210247 1 SHAFT, QUILL
050 ZF210248 2 CAGE, NEEDLE
060 ZF210249 1 WASHER, THRUST
070 ZF210250 2 CAGE, NEEDLE
074 ZF210251 1 WASHER, THRUST
080 ZF210252 1 CARRIER, DISC
/110 ZF210253 1 DISC CARRIER
/120 ZF210254 1 GEAR, SUN
/130 ZF210255 1 RING, SNAP
/140 ZF210256 1 RING, SNAP
090 ZF210257 1 WASHER, THRUST
100 ZF210258 1 PLANETARY DRIVE
/110 ZF210259 1 CARRIER, PLANET
/120 ZF210260 5 PIN, BEARING
/130 ZF210261 5 CAGE, NEEDLE
/130 ZF210262 A/R CAGE, NEEDLE
/140 ZF210263 1 PLANET GEAR SET
/150 ZF210264 10 PLATE, THRUST
/160 ZF210265 1 GEAR, RING
/170 ZF160384 2 RING, RETAINING
110 ZF210266 1 WASHER, THRUST
150 ZF210267 1 PLANETARY DRIVE
/110 ZF210268 1 CARRIER, PLANET
/120 ZF210269 5 PIN, BEARING
/122 ZF210270 5 PIN, SLOT
/130 ZF210271 10 CAGE, NEEDLE
/130 ZF210272 10 CAGE, NEEDLE
/140 ZF210273 1 PLANET GEAR SET
/150 ZF210274 2 PLATE, THRUST
/154 ZF210275 2 PLATE, THRUST
/160 ZF210276 1 GEAR, RING
/170 ZF160385 1 RING, RETAINING
/180 ZF210464 1 GEAR, RING
/190 ZF160384 1 RING, RETAINING
190 ZF210277 1 WASHER, THRUST
200 ZF210278 1 SUN GEAR
230 ZF210279 1 CAGE, NEEDLE
240 ZF160386 3 WASHER, AXIAL, 1.8
240 ZF160387 A/R WASHER, AXIAL, 1.5
240 ZF160388 A/R WASHER, AXIAL, 1.2
240 ZF160389 A/R WASHER, AXIAL, 1.13
240 ZF160481 A/R WASHER, AXIAL, 15X28X1
248 ZF210280 1 RING
250 ZF210281 1 SHAFT, SUN GEAR
260 ZF210282 1 RING, INTERNAL
268 ZF210283 2 RING, SPLIT
270 ZF210284 1 RING, ANGLE
280 ZF160390 2 SHIM, 1.8
280 ZF160391 A/R SHIM, 1.6
280 ZF160392 A/R SHIM, 1.4
280 ZF160393 A/R SHIM, 1.2
280 ZF160394 A/R SHIM, 1.0

872139
2306D -ARTIC
2306DHAULER
ARTIC HAULER - DEC 2006 REV 0

3-15
TRANSMISSION, COUPLING

100 270
020
080
280
010 070
270
330

060
320
280
170
046 260
050 160
210

230 170
064
160
250
150
140
130
120

190
110 300
180

490
470

454 480

450

440
460 430

420
410

400

410

400

P008209A

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

3-16
TRANSMISSION, COUPLING

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
010 ZF210285 1 SHAFT, TURBINE
020 ZF210286 1 PIPE
030 ZF210287 1 SLEEVE, NEEDLE
040 ZF210587 1 HUB
046 ZF100329 1 WASHER
050 ZF160395 1 RING, RETAINING
060 ZF210289 3 ROLLER, NEEDLE
064 ZF210290 2 PIN
070 ZF210588 1 CARRIER, CLUTCH
080 ZF140162 1 SEAL, LIP RING
090 ZF140163 1 SEAL, LIP RING
100 ZF210589 1 PISTON
110 ZF210293 1 SPRING, CUP
120 ZF210294 1 PLATE, FIXING
130 ZF100174 1 RING, SNAP
140 ZF210295 1 SPRING, CUP
150 ZF210296 1 PLATE, FIXING
160 ZF210297 8 I. CLUTCH DISC, 2.5
160 ZF210298 A/R I. CLUTCH DISC, 2.0
170 ZF210299 8 O. CLUTCH DISC
180 ZF100175 1 SHIM, END
190 ZF210300 2 RING, SPLIT
210 ZF140164 1 RING, SEALING
230 ZF210590 1 PISTON
250 ZF140165 1 RING, SEALING
260 ZF210304 1 DISC
270 ZF210305 4 O. CLUTCH DISC, 2.5
270 ZF210306 A/R O. CLUTCH DISC, 2.0
280 ZF210307 5 I. CLUTCH DISC
300 ZF210591 1 SHIM, END
310 ZF210308 9 PIN
320 ZF210309 2 PIN
330 ZF210310 9 SPRING, COMPRESSION
400 ZF200524 3 O. CLUTCH DISC, 2.5
400 ZF200525 A/R O. CLUTCH DISC, 2.0
400 ZF200526 A/R O. CLUTCH DISC, 3.0
410 ZF210307 4 I. CLUTCH DISC
420 ZF210311 1 DISC
430 ZF210308 9 PIN
440 ZF140166 1 SEAL, LIP RING
450 ZF210592 1 PISTON
454 ZF210313 1 RING
460 ZF160397 1 RING, RETAINING
470 ZF140167 1 SEAL, LIP RING
480 ZF140086 1 O-RING
490 ZF210557 1 HOUSING, CLUTCH

872139
2306D -ARTIC
2306DHAULER
ARTIC HAULER - DEC 2006 REV 0

3-17
TRANSMISSION, BRAKE - SECTION D

050

070 090

120
100
130

040

050

070

050

070

BRAKE SECTION

D 020
030
010

150
160
P008210A

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

3-18
TRANSMISSION, BRAKE - SECTION D

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
010 ZF210315 1 PISTON
020 ZF140084 1 SEAL, LIP RING
030 ZF140087 1 SEAL, LIP RING
040 ZF210316 1 O. CLUTCH DISC, 3.0
050 ZF210317 4 I. CLUTCH DISC
070 ZF210316 1 O. CLUTCH DISC, 3.0
070 ZF210318 A/R O. CLUTCH DISC, 2.5
070 ZF210319 A/R O. CLUTCH DISC, 2.0
070 ZF210320 A/R O. CLUTCH DISC
090 ZF210321 8 PIN
100 ZF210322 8 SPRING, COMPRESSION
120 ZF160398 1 SHIM, END
130 ZF210323 1 RING, SNAP
150 ZF210324 1 HOLDER, SPRING
160 ZF210325 1 SPRING, CUP

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

3-19
TRANSMISSION, BRAKE - SECTION E

070

050

150

010

160

100
030 040

020 080

070

080

070
080

BRAKE SECTION
E

P008211A

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

3-20
TRANSMISSION, BRAKE - SECTION E

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
010 ZF210315 1 PISTON
020 ZF140084 1 SEAL, LIP RING
030 ZF140087 1 SEAL, LIP RING
040 ZF210326 8 PIN
050 ZF210327 1 O. CLUTCH DISC, 3.0
070 ZF210317 7 I. CLUTCH DISC
080 ZF210327 6 O. CLUTCH DISC, 3.0
080 ZF210328 A/R O. CLUTCH DISC, 2.5
080 ZF210319 A/R O. CLUTCH DISC, 2.0
080 ZF210320 A/R O. CLUTCH DISC
100 ZF210593 1 RING, PRESSURE
150 ZF210324 1 HOLDER, SPRING
160 ZF210325 1 SPRING, CUP

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

3-21
TRANSMISSION, BRAKE - SECTION F

060
084

070 040

060

080
070
010

020

010

020

020

010
BRAKE SECTION
F

P008212A

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

3-22
TRANSMISSION, BRAKE - SECTION F

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
010 ZF210327 6 O. CLUTCH DISC, 3.0
010 ZF210328 A/R O. CLUTCH DISC, 2.5
010 ZF210319 A/R O. CLUTCH DISC, 2.0
010 ZF210320 A/R O. CLUTCH DISC
020 ZF210317 7 I. CLUTCH DISC
040 ZF210330 1 O. CLUTCH DISC
060 ZF210326 8 PIN
070 ZF210331 8 SPRING, COMPRESSION
080 ZF180020 8 PIPE
084 ZF210594 2 SLEEVE

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

3-23
TRANSMISSION, BRAKE - SECTION G

060

010

050
040
080
030 070
120

020

160
110
120
110 170
150
120 140
110

100

130
BRAKE SECTION
G
090
110

P008213A

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

3-24
TRANSMISSION, BRAKE - SECTION G

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
010 ZF210332 1 GASKET
020 ZF210333 1 PISTON
030 ZF140088 1 SEAL, LIP RING
040 ZF210301 1 RING, PISTON
050 ZF210334 1 RING, PISTON
060 ZF210335 1 HOUSING, INTERMEDIATE
070 ZF210336 1 PIN, SLOT
080 ZF120009 2 PLUG, SCREW
080 Z0634801063 2 RING, SEALING
090 ZF210337 1 O. CLUTCH DISC
100 ZF210338 9 O. CLUTCH DISC, 2.5
110 ZF210339 9 I. CLUTCH DISC
120 ZF210338 8 O. CLUTCH DISC, 2.5
120 ZF210340 A/R O. CLUTCH DISC, 2.0
130 ZF210341 1 GEAR, RING
140 ZF210342 8 PIN
150 ZF210343 8 SPRING, COMPRESSION
160 ZF210344 8 PIN, GUIDE
170 ZF180021 8 PIPE

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

3-25
TRANSMISSION, OUTPUT

044
040

030

200

/230

/160
/150
/130
/120
/150 190

/210
/240
320
/200 /140 /220
310
/250
/240
020 330
358 260
010

454 300
464
440
050

250 060
014
114
222 410
380 420

230

220
430
400

P008214B

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

3-26
TRANSMISSION, OUTPUT

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
010 ZF210595 1 COVER, OUTPUT
014 ZF100176 1 PLUG, SCREW
014 ZF140089 1 RING, SEALING
020 ZF140090 1 SEAL, SHAFT
030 ZF210596 1 PISTON
040 ZF140088 1 SEAL, LIP RING
044 ZF210334 1 RING, PISTON
050 ZF210332 1 GASKET
060 ZF100177 24 SCREW, HEXAGON
060 Z0630001048 24 WASHER
190 ZF210347 1 RING, THRUST
200 ZF210348 1 PLANETARY DRIVE
/110 ZF210349 1 PLANET CARRIER
/120 ZF210350 6 PIN, BEARING
/130 ZF210351 6 CAGE, ROLLER
/140 ZF210352 1 PLANET GEAR SET
/150 ZF210353 24 WASHER, THRUST, 1.0
/160 ZF210270 6 PIN, SLOT
/200 ZF150132 1 SLEEVE, NEEDLE
/210 ZF210355 4 PIN, BEARING
/220 ZF210356 8 CASE, NEEDLE
/230 ZF210357 1 PLANET GEAR SET
/240 ZF210358 16 WASHER, THRUST
/250 ZF210270 4 PIN, SLOT
220 ZF210359 1 BEARING, TAPPER ROLLER
222 ZF100330 1 WASHER
230 ZF210360 1 BUSH, 45.00
250 ZF160399 1 SHIM, 1.20
250 ZF160400 A/R SHIM, 1.15
250 ZF160401 A/R SHIM, 1.10
250 ZF160402 A/R SHIM, 1.05
250 ZF160403 A/R SHIM, 1.00
250 ZF160404 A/R SHIM, 0.95
250 ZF160405 A/R SHIM, 0.90
250 ZF160406 A/R SHIM, 0.85
250 ZF160407 A/R SHIM, 0.80
250 ZF160408 A/R SHIM, 0.60
250 ZF160409 A/R SHIM, 0.40
260 ZF160410 1 BEARING, TAPER ROLLER
300 ZF160411 1 FLANGE, OUTPUT
310 ZF100179 1 WASHER
320 ZF100180 1 WASHER, TAB
330 ZF100331 2 SCREW, HEX
358 ZF100176 1 PLUG, SCREW
358 ZF140089 1 RING, SEALING
380 ZF210361 1 TRANSMITTER, INDUCTION
380 ZF160412 A/R SHIM, 6.00
380 ZF160413 A/R SHIM, 5.80
380 ZF160414 A/R SHIM, 5.60
380 ZF160415 A/R SHIM, 5.40
380 ZF160416 A/R SHIM, 5.20
380 ZF160417 A/R SHIM, 5.00
380 ZF160418 A/R SHIM, 4.80

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

3-27
TRANSMISSION, OUTPUT (CONTINUED)

044
040

030

200

/230

/160
/150
/130
/120
/150 190

/210
/240
320
/200 /140 /220
310
/250
/240
020 330
358 260
010

454 300
464
440
050

250 060
014
114
222 410
380 420

230

220
430
400

P008214B

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

3-28
TRANSMISSION, OUTPUT (CONTINUED)

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
380 ZF160419 A/R SHIM, 4.60
380 ZF160420 A/R SHIM, 4.40
380 ZF160421 A/R SHIM, 4.20
380 ZF160422 A/R SHIM, 4.00
380 ZF160423 A/R SHIM, 3.80
380 ZF160424 A/R SHIM, 3.60
380 ZF160425 A/R SHIM, 3.20
380 ZF160426 A/R SHIM, 3.00
380 ZF160427 A/R SHIM, 2.90
380 ZF160428 A/R SHIM, 2.80
380 ZF160429 A/R SHIM, 2.70
380 ZF160430 A/R SHIM, 2.60
380 ZF160431 A/R SHIM, 2.50
380 ZF160432 A/R SHIM, 2.40
380 ZF160433 A/R SHIM, 2.20
380 ZF160434 A/R SHIM, 2.10
380 ZF160435 A/R SHIM, 2.00
380 ZF160436 A/R SHIM, 1.90
380 ZF160437 A/R SHIM, 1.80
380 ZF160438 A/R SHIM, 1.70
380 ZF160439 A/R SHIM, 1.60
380 ZF160440 A/R SHIM, 1.50
380 ZF160441 A/R SHIM, 1.40
380 ZF160442 A/R SHIM, 1.30
380 ZF160443 A/R SHIM, 1.20
380 ZF160444 A/R SHIM, 1.00
380 ZF160445 A/R SHIM, 0.80
380 ZF210362 1 SCREW, TORX
380 ZF140091 1 O-RING
400 ZF210363 1 CABLE CONNECT
410 ZF210364 1 COVER
420 ZF140168 1 O-RING, 40X3
430 ZF100182 2 STUD
430 ZF100183 2 WASHER
430 ZF100184 2 NUT, HEX
440 ZF100185 1 PLUG
454 ZF100176 1 PLUG, SCREW
454 ZF140089 1 RING, SEALING
464 ZF100176 1 SCREW, PLUG
464 ZF140089 1 RING, SEALING

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

3-29
TRANSMISSION, SHIFT CONTROL

810

800

150
160 130

180

128

590
030

670
310

/200

010

660
640
650
610
620
630 070
344 060

340 020
022
110
600 024
590 100
294
290
058

240

P008216B

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

3-30
TRANSMISSION, SHIFT CONTROL

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
010 ZF210365 1 PLATE, DUCT
020 ZF210366 1 VALVE, DRAIN
022 ZF210367 1 SHEET, SPRING
024 ZF210368 1 SCREW, TORX
030 ZF210369 1 PLATE, INTERMEDIATE
058 ZF210598 1 VALVE BLOCK
060 ZF210391 1 PLATE, COVER
070 ZF210358 15 SCREW, TORX
100 ZF210392 1 BALL, 5MM
110 ZF210393 1 GASKET
128 ZF210602 1 VALVE BLOCK
130 ZF210398 1 PLATE, COVER
150 ZF210388 7 SCREW, TORX
160 ZF210399 1 SCREW, TORX
180 ZF210400 1 GASKET
240 ZF210401 1 VALVE, THROTTLE
290 ZF210388 5 SCREW, TORX
290 ZF210399 1 SCREW, TORX
310 ZF210408 1 WIRING HARNESS
/200 ZF210568 1 SENSOR, TEMP
340 ZF210409 1 VALVE, CONVERTER
344 ZF210410 1 RING, SNAP
590 ZF210411 4 MAGNET
600 ZF100333 1 PLUG, SCREW
610 ZF210412 24 SCREW, TORX
620 ZF210413 9 SCREW, TORX
630 ZF210412 6 SCREW, TORX
640 ZF210361 1 TRANSMITTER, INDUCTION
640 ZF160412 A/R WASHER, 6.00
640 ZF160413 A/R WASHER, 5.80
640 ZF160414 A/R WASHER, 5.60
640 ZF160415 A/R WASHER, 5.40
640 ZF160416 A/R WASHER, 5.20
640 ZF160417 A/R WASHER, 5.00
640 ZF160418 A/R WASHER, 4.80
640 ZF160419 A/R WASHER, 4.60
640 ZF160420 A/R WASHER, 4.40
640 ZF160421 A/R WASHER, 4.20
640 ZF160422 A/R WASHER, 4.00
640 ZF160423 A/R WASHER, 3.80
640 ZF160424 A/R WASHER, 3.60
640 ZF160425 A/R WASHER, 3.20
640 ZF160426 A/R WASHER, 3.00
640 ZF160427 A/R WASHER, 2.90
640 ZF160428 A/R WASHER, 2.80
640 ZF160429 A/R WASHER, 2.70
640 ZF160430 A/R WASHER, 2.60
640 ZF160431 A/R WASHER, 2.50
640 ZF160432 A/R WASHER, 2.40
640 ZF160433 A/R WASHER, 2.20
640 ZF160434 A/R WASHER, 2.10
640 ZF160435 A/R WASHER, 2.00
640 ZF160436 A/R WASHER, 1.90

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

3-31
TRANSMISSION, SHIFT CONTROL (CONTINUED)

810

800

150
160 130

180

128

590
030

670
310

/200

010

660
640
650
610
620
630 070
344 060

340 020
022
110
600 024
590 100
294
290
058

240

P008216B

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

3-32
TRANSMISSION, SHIFT CONTROL (CONTINUED)

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
640 ZF160437 A/R WASHER, 1.80
640 ZF160438 A/R WASHER, 1.70
640 ZF160439 A/R WASHER, 1.60
640 ZF160440 A/R WASHER, 1.50
640 ZF160441 A/R WASHER, 1.40
640 ZF160442 A/R WASHER, 1.30
640 ZF160443 A/R WASHER, 1.20
640 ZF160444 A/R WASHER, 1.00
640 ZF160445 A/R WASHER, 0.80
650 ZF210362 1 SCREW, TORX
660 ZF140091 1 O-RING, 4X1.5
670 ZF100117 2 SCREW, HEX
670 ZF100128 2 WASHER
800 ZF210414 1 VALVE BLOCK
810 ZF210399 7 SCREW, TORX

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

3-33
TRANSMISSION, SHIFT CONTROL, VALVE BLOCK

F
WK
C
A
058
/080
/070
/090

/020

/046

/044

/042

/040

/020 /206
/204
/202
/200
/050

/060

/120
/320

/310
/150
/172
/160

/140 /210
/110
/170
/180

/220

/230
/130
/240

/250
/280

/290

P008217A

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

3-34
TRANSMISSION, SHIFT CONTROL, VALVE BLOCK

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
058 ZF210598 1 VALVE BLOCK
/010 ZF210599 1 VALVE BLOCK
/020 ZF210372 4 PISTON
/040 ZF210373 1 SPRING, COMPRESSION
/042 ZF210374 1 SPRING, COMPRESSION
/044 ZF210375 1 SPRING, COMPRESSION
/045 ZF210375 1 SPRING, COMPRESSION
/050 ZF100186 4 WASHER
/060 ZF210376 4 PISTON
/070 ZF210377 1 GASKET
/080 ZF210378 1 PLATE, COVER
/090 ZF210368 9 SCREW, TORX
/110 ZF210600 1 STRIP, VALVE
/120 ZF140093 1 O-RING
/130 ZF210380 12 BALL
/140 ZF210381 4 BUSH
/150 ZF140094 4 O-RING
/160 ZF210382 4 PIN
/170 ZF100187 4 WASHER
/172 Z0630502228 4 RING, RETAINING
/180 ZF210383 4 PISTON
/200 ZF120006 1 ORIFICE, 0.8
/202 ZF120034 1 ORIFICE, 0.7
/204 ZF120035 1 ORIFICE, 1.00
/206 ZF120006 1 ORIFICE, 0.8
/210 ZF100115 4 SPRING, COMPRESSION
/220 ZF210384 1 GASKET
/230 ZF210385 1 PLATE, COVER
/240 ZF210386 4 PISTON
/250 ZF210387 4 SPRING, COMPRESSION
/280 ZF210388 5 SCREW, TORX
/290 ZF210368 11 SCREW, TORX
/310 ZF210601 4 VALVE, SOLENOID
/320 ZF100026 8 SCREW, CAP
/320 ZF100332 8 WASHER

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

3-35
TRANSMISSION, SHIFT CONTROL, VALVE BLOCK

G
D
E
B 128

/580
/530
/490 /470
/540
/520

/460
/440

/510
/260
/464
/450
/430
/270
/420
/408
/400
/340 /404 /280
/360 /406
/300
/320 /402
/370
/410
/380
/390
/330 /230
/350
/290 /210
/310
/190

/124

/110

/180

/170
/220

/200
/160
/150
/120 /234 /250
/240

P008218A

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

3-36
TRANSMISSION, SHIFT CONTROL, VALVE BLOCK

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
128 ZF210602 1 VALVE BLOCK
/110 ZF210603 1 VALVE BLOCK
/120 ZF210372 3 PISTON
/124 ZF210372 1 PISTON
/150 ZF210395 3 STOP
/160 ZF210396 1 SPRING, COMPRESSION
/170 ZF210396 1 SPRING, COMPRESSION
/180 ZF210396 1 SPRING, COMPRESSION
/190 ZF210373 1 SPRING, COMPRESSION
/200 ZF100186 3 WASHER
/210 ZF100186 1 WASHER
/220 ZF210376 3 PISTON
/230 ZF210376 1 PISTON
/234 ZF210377 1 GASKET
/240 ZF210378 1 PLATE, COVER
/250 ZF210368 9 SCREW, TORX
/260 ZF210604 1 VALVE STRIP
/270 ZF140093 1 O-RING
/280 ZF210380 12 BALL
/290 ZF210397 3 BUSH
/300 ZF210397 1 BUSH
/310 ZF140094 3 O-RING
/320 ZF140094 1 O-RING
/330 ZF210382 3 PIN
/340 ZF210382 1 PIN
/350 ZF100187 3 WASHER
/360 ZF100187 1 WASHER
/370 Z0630502228 3 RING, RETAINING
/380 Z0630502228 1 RING, RETAINING
/390 ZF210383 3 PISTON
/400 ZF210383 1 PISTON
/402 ZF120006 1 ORIFICE, 0.8
/404 ZF120006 1 ORIFICE, 0.8
/406 ZF120006 1 ORIFICE, 0.8
/408 ZF120006 1 ORIFICE, 0.8
/410 ZF100115 3 SPRING, COMPRESSION
/420 ZF100115 1 SPRING, COMPRESSION
/430 ZF210386 3 PISTON
/440 ZF210386 1 PISTON
/450 ZF210387 3 SPRING, COMPRESSION
/460 ZF210387 1 SPRING, COMPRESSION
/464 ZF210384 1 GASKET
/470 ZF210385 1 PLATE, COVER
/490 ZF210388 5 SCREW, TORX
/510 ZF210368 11 SCREW, TORX
/520 ZF210601 3 VALVE, SOLENOID
/530 ZF100026 6 SCREW, CAP
/530 ZF100332 6 WASHER
/540 ZF210601 1 VALVE, SOLENOID
/580 ZF100026 2 SCREW, CAP
/580 ZF100332 2 WASHER

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

3-37
TRANSMISSION, SHIFT CONTROL, THROTTLE VALVE

/140 800

/130

/120

/110

/210

/160
/140

/130 /200

/110 /180

/120

/190
240

P008320A

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

3-38
TRANSMISSION, SHIFT CONTROL, THROTTLE VALVE

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
240 ZF210401 1 THROTTLE VALVE
/110 ZF210402 1 VALVE BLOCK
/120 ZF210403 1 PISTON
/130 ZF210404 1 PISTON
/140 ZF210605 1 SPRING, COMPRESSION
/160 ZF210406 1 PLATE, FIXING
/180 ZF210407 1 SOLENOID
/190 ZF210390 2 SCREW, TORX
/200 ZF210601 1 VALVE, SOLENOID
/210 ZF210390 2 SCREW, CAP
/210 ZF100026 2 WASHER
800 ZF210414 1 VALVE BLOCK
/110 ZF210415 1 HOUSING, VALVE
/120 ZF210416 1 PISTON
/130 ZF210605 1 SPRING, COMPRESSION
/140 ZF120014 1 PLUG, SCREW
/140 Z0634801045 1 RING, SEALING

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

3-39
TRANSMISSION, DIPSTICK

200

010

014

060

P008321A

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

3-40
TRANSMISSION, DIPSTICK

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
010 ZF210417 1 TUBE, FILLER
014 ZF210418 1 TAPE, SEALING
060 ZF100189 1 NUT, SLOTTED
200 ZF210606 1 DIPSTICK, OIL

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

3-41
TRANSMISSION, OIL SUMP

510

500

560

520
540
550

572
570

574

580

590

600

530

P008322A

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

3-42
TRANSMISSION, OIL SUMP

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
500 ZF210607 1 SUMP, OIL
510 ZF210422 1 GASKET
520 ZF100190 25 SCREW, HEX
520 ZF100128 25 WASHER
530 ZF100191 10 SCREW, HEX
530 ZF100128 10 WASHER
540 ZF100190 2 SCREW, HEX
540 ZF140077 2 RING, SEALING
550 ZF100192 1 PLUG, SCREW
550 ZF140095 1 RING, SEALING
560 ZF140096 1 O-RING
570 ZF210423 1 TUBE, SUCTION
572 ZF100193 1 TWASHER, AB
574 ZF100018 2 SCREW, HEX
580 ZF210424 1 SCREEN, SUCTION
590 ZF140097 1 O-RING
600 ZF210425 1 COVER

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

3-43
TRANSMISSION, TORQUE CONVERTER

450

150
500

170

020
/200 /150
/142

/190

/250

/140

/174 /240

/180
/310
/160
/170

/160

/170
/090
/152

/050
/120
/130
/090 /070

/010 /280
/070 /060
/080

/270
/260 /290

P008323A
/230

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

3-44
TRANSMISSION, TORQUE CONVERTER

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
500 ZF210608 1 CONVERTER, TORQUE
/010 ZF210609 1 TURBINE WHEEL
/050 ZF210444 1 BEARING, ROLLER
/060 ZF210441 1 STATOR
/070 ZF100199 2 WASHER
/080 ZF210442 1 RING, FREE WHEEL
/090 ZF150133 2 BEARING, BALL
/120 ZF210443 16 ROLLER
/130 ZF210445 1 PUMP, WHEEL
/140 ZF210610 1 COVER, CIRCUIT
/142 ZF210446 2 PIN, CYLINDRICAL
/150 ZF210611 1 PLATE, PISTON
/150 ZF210430 1 CUP, SPRING
/160 ZF200527 2 I.CLUTCH DISC
/170 ZF200528 2 O.CLUTCH DISC, 3.5
/170 ZF200529 AR O.CLUTCH DISC, 4.0
/174 ZF210612 12 PIN, CYLINDRICAL
/180 ZF210613 1 SHIM, END
/190 ZF140169 1 RING, SEALING
/200 ZF140170 1 RING, SEALING
/230 ZF210435 1 RING, PISTON
/240 ZF100334 12 SCREW, CAP
/250 ZF140099 1 O-RING
/260 Z0750116266 1 BEARING, BALL
/270 ZF210614 1 WASHER
/280 ZF210438 1 CAGE, NEEDLE
/290 ZF210437 1 HOUSING, DISC
/310 ZF100200 36 SCREW, CAP
/310 ZF100201 36 WASHER

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

3-45
TRANSMISSION, POWER TAKE OFF

594

570

590

230
550

540

240

200
010
220

210
040

030

012 800

020 810

P008324A

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

3-46
TRANSMISSION, POWER TAKE OFF

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
010 ZF210447 1 HOUSING
012 ZF210448 2 PIN, CYLINDRICAL
020 ZF210193 1 GASKET
030 ZF100203 3 SCREW, HEX
040 ZF100203 2 SCREW, HEX
040 Z0630001048 2 WASHER
200 ZF210449 1 BEARING, ROLLER, 50X90X23
210 ZF210450 1 COVER, SHEET
220 ZF210451 1 GEAR
230 ZF210452 1 BEARING, BALL
240 ZF160468 1 SHIM, RING, 90X110X2
240 ZF160469 A/R SHIM,RING, 90X110X1.8
240 ZF160470 A/R SHIM, RING, 90X110X1.6
240 ZF160471 A/R SHIM, RING, 90X110X1.4
240 ZF160472 A/R SHIM, RING, 90X110X1.2
240 ZF160473 A/R SHIM, RING, 90X110X1.1
240 ZF160474 A/R SHIM, RING, 90X110X1.0
240 ZF160475 A/R SHIM, RING, 90X110X0.5
240 ZF160476 A/R SHIM, RING, 90X110X0.3
240 ZF160477 A/R SHIM, RING, 90X110X0.2
240 ZF160478 A/R SHIM, RING, 90X110X0.1
540 ZF210465 1 FLANGE, BEARING
550 ZF100204 5 SCREW, CAP
570 ZF160479 1 RING, RETAINING
590 ZF140100 1 O-RING
594 ZF140101 1 O-RING
800 ZF210457 1 PLATE, TYPE
810 ZF100004 2 STUD, GROOVED

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

3-47
TRANSMISSION, POWER TAKE OFF, FLANGE

640

624

630
604
610
600

P008325A

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

3-48
TRANSMISSION, POWER TAKE OFF, FLANGE

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
600 ZF160480 1 RING, RETAINING
604 ZF210453 1 RING, SNAP
610 ZF210454 1 BUSH
624 ZF140102 1 O-RING
630 ZF210455 1 FLANGE, INTERIM
640 ZF100335 6 SCREW, CAP

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

3-49
TRANSMISSION, HEAT EXCHANGER

124

120 114

012 110
014

150
012
016
010
020
100

056

068

080
062 086
050

P008326B

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

3-50
TRANSMISSION, HEAT EXCHANGER

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
010 ZF210458 1 GASKET
012 ZF140103 2 O-RING
014 ZF210459 1 INSERT
016 ZF210460 1 INSERT
020 ZF210461 1 CONNECTING PART
050 ZF100190 1 SCREW, HEX
050 ZF100128 1 WASHER
056 ZF100190 1 SCREW, HEX
056 ZF100128 1 WASHER
062 ZF100190 1 SCREW, HEX
062 ZF100128 1 WASHER
068 ZF100190 1 SCREW, HEX
068 ZF100128 1 WASHER
080 ZF100190 1 SCREW, HEX
080 ZF100128 1 WASHER
086 ZF100190 1 SCREW, HEX
086 ZF100128 1 WASHER
100 ZF120004 1 PLUG, SCREW
100 ZF140070 1 RING, SEALING
110 ZF100206 1 PLUG, SCREW
110 Z0634801063 1 RING, SEALING
114 ZF210559 1 PLUG, SCREW
114 ZF140069 1 SEALING RING
120 ZF120005 1 PLUG, SCREW
120 Z0634801151 1 RING, SEALING
124 ZF210462 1 SENSOR, TEMPERATURE
124 Z0634801151 1 RING, SEALING
150 ZF210463 2 UNION, PIPE
150 ZF140104 2 RING, SEALING

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

3-51
TRANSMISSION, PERIPHERALS

150

164

540 /390
120

P008328

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

3-52
TRANSMISSION, PERIPHERALS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
120 206345 1 SELECTOR, RANGE
/390 ZF210188 1 PLATE, SELECTOR INDICATOR
150 206336 1 HARNESS
164 206337 1 HARNESS
540 ZF210190 1 SWITCH

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

3-53
TRANSMISSION COOLING SYSTEM

7
10

6
1

14
12
13 6
14

11
14
8
9 3

5
5
8
9

E14832411 B
TD0003125

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

3-54
TRANSMISSION COOLING SYSTEM

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 243884 1 HOSE
2 243883 1 HOSE
3 207123 2 SPACER,CLAMP
4 207092 1 CLAMP,RUBBER
5 207017 2 CLAMP,ALU,2 BOLT
6 203681 6 P CLIP
7 120237 4 FLANGE,HALF
8 100548 4 WASHER,HARDENED
9 100312 4 NUT,NYLOC
10 100225 8 CAPSCREW
11 100200 2 BOLT,HEXHD
12 100198 2 SCREW, HEXHD
13 100083 2 SCREW, HEXHD
14 100062 6 WASHER,FLAT

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

3-55
DROPBOX MOUNTINGS

P008267

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0


3-56
DROPBOX MOUNTINGS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 224415 2 MOUNTING, T/CASE, TOP BRACKET
2 161221 2 MOUNTING, T/CASE, LOWER
3 100150 14 BOLT, HEXHD

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0


3-57
DROPBOX HOUSING

50
44, 47

102

102

76 47

101
102

46, 45
43, 47

103
100
4

100
100
P008192 A

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

3-58
DROPBOX HOUSING

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 224428 1 HOUSING,M/C
3 224425 1 HOUSING, Clutch M/C
4 224208 1 HOUSING, Bearing Rear
43 224254 1 PLUG, Magnetic Drain
44 120396 2 PLUG, Closure Hex Socket HD
45 224368 1 PLUG
46 DC140060 1 WASHER, Sealing
47 DC140072 4 WASHER, Sealing
50 224257 1 BOLT, Eye
76 226661 1 GLASS, Sight-Transfer Box
100 225245 3 PLUG, Screw
101 224427 14 INSERT, Threaded
102 225262 44 HELICOIL, HCM10X1,5D
103 224373 1 MAGNET

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

3-59
DROPBOX INPUT SHAFT

68

32
8 83
69
34
12 65
27
61

83

18

73
56
7
67
77
37
30

81 83
31
72
P008189

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

3-60
DROPBOX INPUT SHAFT

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
7 224211 1 FRONT Insert, Idler
8 225244 1 REAR, insert, Idler
12 224423 1 SHAFT, input
18 224220 1 GEAR, input
27 225251 1 SPACER, Bearing
30 224203 1 FLANGE, 8.5C
31 224190 1 PLATE, Flange
32 225253 1 LID, Input
34 225255 1 PLATE, Retarder
37 224221 1 SHIELD,MUD
56 224223 1 BEARING, Cylinder Roller
61 225270 1 BEARING, Spherical Roller
65 224367 1 CIRCLIP, Internal
67 224370 6 SCREW, Hexhd
68 100089 6 SCREW, Hexhd
69 100209 3 SCREW, Hexhd
72 224194 4 CAPSCREW, Sochd
73 100213 12 CAPSCREW, Sochd
77 226917 1 SEAL, Shaft
81 224229 1 O RING
83 224231 3 O RING

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

3-61
DROPBOX IDLER

67

55
83

17

83

11
73
55
6

67

82
33
69
P008190 A

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

3-62
DROPBOX IDLER

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
5 224209 1 FRONT, Insert Idler
6 224210 1 INSERT, Insert PTO
11 224424 1 SHAFT, Idler
17 224421 1 GEAR, Idler
33 225254 1 LID, PTO
55 225261 2 BEARING, Cyl. RollerNJ2213
67 224370 16 SCREW, Hexhd
69 100209 2 SCREW, Hexhd
73 100213 6 SCREW, Hexhd
82 225269 1 O RING
83 224231 2 O RING

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

3-63
DROPBOX OUTPUT SHAFT

P008740 B

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

3-64
DROPBOX OUTPUT SHAFT

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
2 224426 1 HOUSING, Front Bearing
3 224425 1 HOUSING, Clutch M/C
4 224208 1 HOUSING, Bearing Rear
9 224193 1 SHAFT, Output Front
10 224191 1 SHAFT, Output Rear
16 224422 1 GEAR, Output
20 224419 3 CARRIER, Planet
21 224251 1 CLUTCH, Insert
22 224248 1 CLUTCH, Slide
23 224418 1 FORK
24 224244 1 PISTON
26 225250 1 COVER, Actuator
28 224250 3 SPACER
29 224204 1 FLANGE
30 224203 1 FLANGE
31 224190 2 PLATE, Flange
36 225257 1 COVER, Clutch
37 224221 2 SHIELD, Mud
41 224237 1 SPRING,Compression
54 224239 168 NEEDLE, Roller NRO.
57 224224 1 BEARING, Cyl. Roller NJ215
58 ST20032 1 BEARING, Deep Grove Ball
59 224226 1 BEARING, D.G.Ball
60 224225 1 BEARING, Four Point
64 224258 1 CIRCLIP, External
65 224367 2 CIRCLIP, Internal
66 224372 8 SCREW, Hexhd
67 224370 12 SCREW, Hexhd
70 100684 8 BOLT, Hexhd
71 223219 1 CAPSCREW
72 224194 20 CAPSCREW, Sochd
74 224252 3 SCREW, Grub
75 224199 20 SCREW, Cap M12X55 12.9
77 224202 2 SEAL, Shaft
78 224200 1 SEAL, Piston
79 224228 3 O RING
80 224235 1 O RING
81 224229 2 O RING
84 224232 1 O RING
85 224236 1 O RING
86 225268 1 O,RING

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

3-65
DROPBOX MISCELLANEOUS ITEMS

2
15
16

8
11

12

3
4

10

6 1

14
12
6
3

3
6
12
13
E9832420 I
TD0003233

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0


3-66
DROPBOX MISCELLANEOUS ITEMS

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
1 250192 1 T/CASE,13100
2 223816 1 FILTER,FUEL,10MICRON,GUD
3 204483 8 MTG,T/BOX SPLIT
4 200062 2 CLAMP,HOSE
5 186889 1 BKT,BREATHER,TRANSFER CASE
6 174756 8 SHIM,DROP BOX MOUNTING
7 162404 2 WASHER
8 130001 1 HOSE,PUSHLOCK
9 121275 1 ELBOW
10 120161 1 ADAPTOR,BARBED HOSE
11 100698 2 BOLT, HEXHD
12 100532 6 WASHER,HARDENED
13 100323 2 NUT,NYLOC
14 100165 2 BOLT,HEXHD
15 100080 2 BOLT
16 100061 2 WASHER,FLAT

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0


3-67
PARK BRAKE ASSEMBLY

1
46

45

44
43

42

47 13
48 14
30 3 50

9 31
10
11
34

33

41
2

39

28 21
12
27 20 19
38 29
18 17 15
35 26
49 18
25
24 16
32

37 5
23
36 6
7
4

40

51

TD0003813

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0


3-68
PARK BRAKE ASSEMBLY

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 290421 1 ACTUATOR, PARK BRAKE
2 223716 1 KIT, BEARING
3 223717 1 KIT, SEAL & GASKET
4 NSI 2 COUNTERSUNK BOLT
5 NSI 4 RETAINING BOLT
6 NSI 1 BLANKING PLUG
7 NSI 1 COPPER WASHER
8 NSI 1 GASKET SEAL
9 NSI 2 PISTON SCREWS
10 NSI 1 GASKET SEAL-TOP COVER
11 NSI 2 PISTON SEAL ASSY
12 NSI 2 SLIDE PIN SEALS
13 NSI 1 SEAL ASSY
14 NSI 2 CAPSCREWS-COVER PLATE
15 223719 1 KIT, ADJUSTER RH ALSO INCLUDES ITEMS 4 TO 8
16 NSI 1 ADJUSTER SCREW
17 NSI 1 COMPRESSION SPRING
18 NSI 2 DAMPING RING
19 NSI 1 ADJUSTER CASSETTE
20 NSI 1 BEVEL GEAR-TORQUE LIMITER
21 NSI 1 ADJUSTER GEAR SEGMENT
22 223721 1 KIT, ADJUSTER SLEEVE & THRUST ALSO INCLUDES ITEMS 9 & 11
23 NSI 1 END COVER PLUG
24 NSI 2 CIRCLIPS
25 NSI 2 SPRINGS
26 NSI 1 ACTUATOR BLOCK
27 NSI 2 ADJUSTER SLEEVES
28 NSI 2 PISTONS
29 NSI 2 ADJUSTER SLEEVES GEARS
30 NSI 1 LOAD PLATE
31 NSI 2 ROLL PINS
32 223722 1 KIT, SLIDE PIN ALSO INCLUDES ITEMS 6, 7 & 12
33 NSI 1 RETAINING PIN
34 NSI 1 LOCKING CLIP
35 NSI 2 SLIDE PIN COVER PLUGS
36 NSI 2 SLIDE PIN CLAMP BOLTS
37 NSI 2 SLIDE PINS
38 NSI 2 SLIDE PIN BUSHING
39 222240 1 CALIPER BODY
40 222242 1 PLATE, END MERITOR BRAKE
41 NSI 1 ECCENTRIC SHAFT
42 223646 1 LEVER, MERITOR BRAKE
43 100083 1 SCREW, HEXHEAD
44 100312 1 NUT, NYLOC
45 226225 1 PADS, SET PARK BRAKE (SET OF 2 PADS)
46 222605 2 SPRING, ANTI RATTLE
47 222606 2 SPACER
48 NSI 1 STABILISER BAR
49 NSI 1 SADDLE
50 NSI 1 SHAFT COVER-BEARING SEAL
51 222239 1 ACTUATOR ASSEMBLY SEE NEXT PAGE FOR BREAK DOWN.

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0


3-69
ACTUATOR ASSEMBLY

TD0004236

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0


3-70
ACTUATOR ASSEMBLY

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 222239 1 ACTUATOR ASSEMBLY
2 100037 2 NUT
3 100010 2 WASHER
4 200093 1 CLEVIS
5 220211 1 DIAPHRAGM

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0


3-71
PARK BRAKE MOUNTING

7 6
8
7

P008655 A

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0


3-72
PARK BRAKE MOUNTING

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 290421 1 ACTUATOR, PARK BRAKE
2 204160 1 DISC, PARK BRAKE
3 174057 6 SHIM, ADT PARK BRAKE
4 186674 1 PLT, MTG, PARK BRAKE
5 100945 8 SCREW, HEXHD
6 100923 4 SCREW, HEXHD
7 100532 10 WASHER, HARDENED
8 100491 6 SCREW, HEXHD

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0


3-73
PROPSHAFTS

14

17 4
9

19
3

18 2

1
19
17

18

11 6

5
10

9 4

7 8
12 13

16

15

14

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

3-74
PROPSHAFTS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 290139 1 PROPSHAFT, 06008.5C8.5C 165M85
2 206765 2 CROSS & ROLLER, LUBE-FOR-LIFE
3 100720 8 BOLT, HEX HD
4 290289 1 PROPSHAFT, 0280.7C7C L/F/L
5 207990 2 CROSS & ROLLER, LUBE-FOR-LIFE
6 100720 8 BOLT, HEX HD
7 121290 1 VALVE, AIR-RELIEF
8 121297 1 CAP, DUST
9 290665 1 PROPSHAFT, 02838.5C8,5C 165M85-02
10 206765 2 CROSS & ROLLER, LUBE-FOR-LIFE
11 100720 8 BOLT, HEX HD
12 121290 1 VALVE, AIR-RELIEF
13 121289 1 CAP, DUST
14 290596 1 PROPSHAFT, 0310.7C7C -020
15 206050 2 CROSS & ROLLER, LUBE-FOR-LIFE
16 100129 8 BOLT, HEX HD
17 162960 1 SHAFT, THRU DRIVE
18 101349 2 WASHER
19 101382 2 NUTS

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

3-75
AXLE FRONT

17
8
10
16

20

12 5 19
15
9
22
11 3
21 18
23
6 24
7
13
4 1

19

14

TD0004433
320168 A

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

3-76
AXLE FRONT

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 310109 1 DIFF,DK,3.18,LS
2 262467 2 KIT,FINAL DRIVE
3 207660 1 PLUG
4 207626 1 PLUG, MAGNETIC
5 204446 1 SIDE SHAFT, ZF DK SHORT
6 204445 1 SIDE SHAFT, ZF DK LONG
7 203375 1 PLATE,AXLE SERIAL NUMBER
8 202621 2 SEAL PLATE
9 201420 4 P CLIPS
10 191008 4 BRAKE CALIPER
11 187019 1 BRKT,PIPE,BRAKE
12 183829 1 BANJO HSG
13 176839 1 PIPE,BRAKE,FRONT,RHS
14 176838 1 PIPE,BRAKE,FRONT,LHS
15 171079 4 PIPE,BRAKE,CRADLE
16 166476 2 MTG BKT,BRAKE PIPE
17 140340 2 V RING
18 120379 4 ELBOW
19 120308 3 BULKHEAD
20 120148 1 CONNECTOR
21 100925 16 SCREW,HEXHD
22 100310 4 NUT,NYLOC
23 100264 24 CAPSCREW, SOCHD
24 100246 1 SCREW,HEXHD

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

3-77
FRONT DIFFERENTIAL ASSEMBLY

220
020 500

130

170

100
230
220

050

080
200
280
428
300
320 420

P010931

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0


3-78
FRONT DIFFERENTIAL ASSEMBLY

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
1 310109 1 DIFFERENTIAL ASSEMBLY
020 ZF200302 1 HOUSING, AXLE DRIVE
050 ZF150082 1 BEARING, ROLLER
080 ZF160203 1 SPACER, WASHER S=8,8
080 ZF160204 1 SPACER, WASHER S=8,7
080 ZF160205 1 SPACER, WASHER S=8,6
080 ZF160206 1 SPACER, WASHER S=8,5
080 ZF160207 1 SPACER, WASHER S=8,4
080 ZF160208 1 SPACER, WASHER S=8,3
080 ZF160209 1 SPACER, WASHER S=8,9
080 ZF160210 1 SPACER, WASHER S=9,1
080 ZF160211 1 SPACER, WASHER S=9,2
080 ZF160212 1 SPACER, WASHER S=9,3
080 ZF160213 1 SPACER, WASHER S=9,4
100 ZF150030 1 BEARING, ROLLER
130 ZF160193 1 WASHER, S=0,7
130 ZF160194 1 WASHER, S=0,8
130 ZF160195 1 WASHER, S=0,9
130 ZF160196 1 WASHER, S=1,0
130 ZF160197 1 WASHER, S=1,1
130 ZF160198 1 WASHER, S=1,2
130 ZF160199 1 WASHER, S=1,3
130 ZF160200 1 WASHER, S=1,4
130 ZF160201 1 WASHER, S=1,5
130 ZF160232 1 WASHER, S=0,2
130 ZF160233 1 WASHER, S=0,1
170 ZF150047 1 BEARING, ROLLER
200 ZF150048 1 BEARING, ROLLER
220 ZF100086 2 NUT, ADJUSTING
230 ZF100074 2 PIN, SLOTTED
280 ZF140041 1 SEAL, SHAFT
300 ZF100075 1 WASHER
320 ZF100076 1 NUT, HEXAGON
420 ZF200129 1 FLANGE, INPUT
428 ZF200101 1 DUST, PROTECTOR
500 ZF200182 1 GEAR,BEVEL SET

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0


3-79
FRONT DIFFERENTIAL ASSEMBLY

090
Clutch Configuration
Upto VIN: 1405
070 045

055

060

050
090 080 050

030 100

040
120
040
014

036

130
030 010

040
110 036 040

020

050
Clutch Configuration 050
Upto VIN: 1405
045 060

080

055

P010932

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0


3-80
FRONT DIFFERENTIAL ASSEMBLY

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
010 ZF200175 1 HOUSING, LIMITED SLIP DIFF
014 ZF200105 6 CAP, SEALING
020 ZF100077 1 RING, SNAP
030 ZF100078 2 WASHER, THRUST
036 ZF100079 2 WASHER, THRUST
040 ZF200110 4 O.CLUTCH DISC, 2.1
040 ZF200106 4 O.CLUTCH DISC, 2.2
040 ZF200107 4 O.CLUTCH DISC, 2.3
040 ZF200108 4 O.CLUTCH DISC, 2.4
040 ZF200109 4 O.CLUTCH DISC, 2.5
050 ZF200111 4 I.CLUTCH DISC
060 ZF200498 2 PRESSURE RING
070 ZF200113 2 DIFF AXLE
080 ZF200185 2 GEAR, AXLE BEVEL
090 ZF200115 4 GEAR, DIFF BEVEL
100 ZF100080 12 PIN, DRIVING
110 ZF200176 1 HOUSING, DIFF
120 ZF100061 2 SCREW, CAP
130 ZF100087 12 SCREW, LOCKING

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0


3-81
THRU DRIVE

33 28
16
28
1
9
20
28 27
14

28
15

3
22
24
25
5
8

25
10 6
24
22

32
11 34
13
12
18 7
21 4
26
23 29
19 12 19
30 23
4
31 26
21

29 17

TD0003075 B
E10813431 G

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0


3-82
THRU DRIVE

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 241252 1 HOSE
2 218447 1 FLANGE
3 217864 1 NONSLIP,ARTIC
4 208770 2 DEFLECTOR,DUST COVER,YOKE
5 206945 2 MOUNTING,RUBBER,SQUIGLY
6 206071 2 SHOCK MAT
7 203285 1 FLANGE
8 201194 2 BUSH,OSCILL.JOINT
9 200036 4 NIPPLE,GREASE STRT 1/8" GAS
10 187551 1 OSCILLATION JOINT,CARB
11 178710 2 SHIM,INSIDE OSCILLATION
12 178691 2 LOCK PLATE,OSCIL NUT ADT
13 178419 1 SHIM,OSCILLATION LOCK NUT
14 173729 1 PIPE,GREASE,OSC BOTTOM BRG
15 173728 1 PIPE,GREASE,OSC FNT T/B BRG
16 173727 1 PIPE,GREASE,OSC TOP BRG
17 162960 1 SHAFT,OSCIL
18 162041 1 HOUSING:BRG REAR-OSC.
19 162040 2 COVER:PLT-SEAL OSC.
20 160723 1 BLOCK,GREASE NIPPLE BANK
21 150082 2 BEARING,D.G.BALL
22 140775 2 SEAL,OSCILLATION
23 140429 2 O RING
24 140352 2 O RING
25 140203 2 O RING
26 140011 2 SEAL,OIL
27 120807 1 ELBOW
28 120148 7 CONNECTOR
29 100786 8 BOLT, HEXHD
30 100763 8 BOLT
31 100684 8 BOLT,HEXHD
32 100598 8 CAPSCREW
33 100569 2 SCREW,HEXHD
34 100147 8 WASHER,FLAT

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

3-83
AXLE REAR

A 8

7
6

20

19
2
1 9 4
18
16
17

10
11 15
12
22
26 14

13
24 25

23
21

320174

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0


3-84
AXLE REAR

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
A 320174 1 AXLE, R, NAROW, HK
1 204447 1 SIDE SHAFT, ZF HK LS LONG
2 183845 1 HOUSING, BANJO, REAR
3 120148 1 CONNECTOR
4 120379 2 ELBOW
5 204448 1 SIDE SHAFT, ZF HK LS SHORT
6 202621 2 SEAL PLATE
7 140340 2 V RING
8 262467 2 KIT, FINAL DRIVE
9 100264 12 CAPSCREW, SOCHD
10 207626 1 PLUG, MAGNETIC
11 203375 1 PLATE, AXLE SERIAL NUMBER
12 310104 1 DIFF, HK 3.18
13 173712 1 PIPE, BRAKE, RHS
14 120308 1 BULKHEAD, -4 TEE (WITH NUT)
15 173713 1 PIPE, BRAKE, LHS
16 207660 1 PLUG
17 100925 16 SCREW, HEXHD
18 100310 4 NUT, NYLOC
19 201420 4 P CLIPS
20 290390 2 BRAKE CALIPER:ROCKWELL MINERAL
21 100686 8 BOLT, HEXHD
22 100171 8 SCREW, HEXHD
23 100325 16 NUT, NYLOC
24 100547 32 WASHER, FLAT, HARDENED
25 174142 2 PLATE, MTG REAR AXLE
26 174160 A/R PLATE, SHIM

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0


3-85
REAR DIFFERENTIAL ASSEMBLY

030

220

200
050

130

230

170
020
220

420 080

100
300
280
320
430

P008400

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

3-86
REAR DIFFERENTIAL ASSEMBLY

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
1 310104 1 DIFFERENTIAL ASSEMBLY
020 ZF200183 1 AXLE DR.HOUSING
030 ZF200301 1 GEAR, BEVEL SET
050 ZF150031 1 BEARING, ROLLER
080 ZF160159 1 SPACER RING, S = 7,3
080 ZF160160 1 SPACER RING, S = 7,4
080 ZF160161 1 SPACER RING, S = 7,5
080 ZF160162 1 SPACER RING, S = 7,6
080 ZF160163 1 SPACER RING, S = 7,7
080 ZF160164 1 SPACER RING, S = 7,9
080 ZF160165 1 SPACER RING, S = 8,0
080 ZF160166 1 SPACER RING, S = 8,1
080 ZF160167 1 SPACER RING, S = 8,2
080 ZF160168 1 SPACER RING, S = 8,3
080 ZF160169 1 SPACER RING, S = 8,4
080 ZF160170 1 SPACER RING, S = 8,5
080 ZF160171 1 SPACER RING, S = 8,6
080 ZF160172 1 SPACER RING, S = 8,7
080 ZF160173 1 SPACER RING, S = 8,8
080 ZF160174 1 SPACER RING, S = 8,9
080 ZF160175 1 SPACER RING, S = 9,0
080 ZF160176 1 SPACER RING, S = 7,8
080 ZF160177 1 SPACER RING, S = 7,82
080 ZF160178 1 SPACER RING, S = 7,84
080 ZF160179 1 SPACER RING, S = 7,86
080 ZF160180 1 SPACER RING, S = 7,88
080 ZF160181 1 SPACER RING, S = 7,92
080 ZF160182 1 SPACER RING, S = 7,94
080 ZF160183 1 SPACER RING, S = 7,96
080 ZF160184 1 SPACER RING, S = 7,98
080 ZF160185 1 SPACER RING, S = 8,02
080 ZF160186 1 SPACER RING, S = 8,04
080 ZF160187 1 SPACER RING, S = 8,06
080 ZF160188 1 SPACER RING, S = 8,08
080 ZF160189 1 SPACER RING, S = 8,12
080 ZF160190 1 SPACER RING, S = 8,14
080 ZF160191 1 SPACER RING, S = 8,16
080 ZF160192 1 SPACER RING, S = 8,18

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

3-87
REAR DIFFERENTIAL ASSEMBLY

030

220

200
050

130

230

170
020
220

420 080

100
300
280
320
430

P008400

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

3-88
REAR DIFFERENTIAL ASSEMBLY

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
100 ZF150032 1 BEARING, ROLLER
130 ZF160193 1 WASHER, S=0,7
130 ZF160194 1 WASHER, S=0,8
130 ZF160195 1 WASHER, S=0,9
130 ZF160196 1 WASHER, S=1,0
130 ZF160197 1 WASHER, S=1,1
130 ZF160198 1 WASHER, S=1,2
130 ZF160199 1 WASHER, S=1,3
130 ZF160200 1 WASHER, S=1,4
130 ZF160201 1 WASHER, S=1,5
170 ZF150033 1 BEARING, ROLLER
200 ZF150054 1 BEARING, ROLLER
220 ZF100056 2 NUT, ADJUSTING
230 ZF100057 2 PIN, SLOT
280 ZF140030 1 SEAL, SHAFT
300 ZF100058 1 WASHER
320 ZF100059 1 NUT, SLOTTED
420 ZF200048 1 FLANGE, INPUT
430 ZF200049 1 RING, DUST PROTECTION

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

3-89
REAR DIFF, CLUTCH CONFIGURATION

070
090

080

060

050
040

050
090 040
034
030 114

130

110

010

030
034

050
050

040

050

060

080

P008403

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0


3-90
REAR DIFF, CLUTCH CONFIGURATION

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
010 ZF200177 1 HOUSING, DIFF
030 ZF200061 2 WASHER, THRUST
034 ZF200063 2 WASHER, THRUST
040 ZF200473 4 DISC, CLUTCH OUTER, 2.7
040 ZF200474 4 DISC, CLUTCH OUTER, 2.9
040 ZF200472 4 DISC, OUTER CLUTCH, 3.0
040 ZF200475 4 DISC, CLUTCH OUTER, 3.1
040 ZF200476 4 DISC, CLUTCH OUTER, 3.2
040 ZF200477 4 DISC, CLUTCH OUTER, 3.3
050 ZF200058 2 DISC, CLUTCH INNER
060 ZF200496 2 RING, PRESSURE
070 ZF200064 2 AXLE, DIFFERENTIAL
080 ZF200060 2 GEAR, BEVEL AXLE
090 ZF200062 4 GEAR, BEVEL DIFF
110 ZF200184 1 HOUSING, COVER
114 ZF100061 2 SCREW, CAP
130 ZF100060 20 SCREW, LOCKING

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0


3-91
BRAKE CALIPER ASSEMBLY

3 6

14
15

16
2
8

4
9

13

16

15

14
12
17 11
10

P008373

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

3-92
BRAKE CALIPER ASSEMBLY

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 290366 1 CALIPER,BRAKE,ROCKWELL,MINERAL
2 NSI 1 HOUSING
3 223905 4 PLATE, End
4 100039 8 SCREW, Hex. Head
5 NSI 4 PLUG
6 201428 2 VALVE, Bleed
7 218439 4 PISTON
8 217180 2 PAD,BRAKE,SCL-2,NA-4
9 100466 6 SCREW, Cap
10 223908 2 CYLINDER HEAD
11 120332 1 PLUG
12 ZF140008 1 O RING
13 140330 1 KIT, Seal, Mineral Oil
14 NSI 4 O RING
15 NSI 4 RING, Backup
16 NSI 4 COVER, Dust
17 NSI 2 O RING

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

3-93
FINAL DRIVE

5
7

29
26
9
28 12
3 11
20 10
14

17 24 15
6

16
13

31
32

1 4

21
35 18
19
23 34
25
30
33
22
2
27
8

262467-0

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

3-94
FINAL DRIVE

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
A 262467 2 KIT, FINAL DRIVE
1 160571 1 STUB, AXLE, MACHINED
2 161786 1 HUB, MACHINED
3 190550 1 PLANET CARRIER
4 162077 1 DISC,14T AXLE
5 161893 1 RING GEAR CARRIER
6 162440 3 PIN, PLANET
7 206597 1 RING GEAR
8 207001 1 SUNGEAR
9 206987 3 PLANET GEAR
10 160190 4 PLATE, RETAINER, RING GEAR
11 160360 4 PLATE, LOCK
12 100149 8 SCREW, HEXHD
13 100760 14 SCREW, HEXHD
14 100211 24 SCREW, HEXHD
15 100228 30 CAPSCREW
16 207676 1 PLUG, MAGNETIC
17 140105 3 O RING
18 140471 1 SEAL, CASSETTE
19 201926 1 CIRCLIP, INNER
20 120128 1 PLUG
21 160956 1 RING, THRUST, SUNGEAR, HTB
22 190141 1 WASHER, HEAT TREATED
23 170222 1 CIRCLIP, REAR, AXLE
24 160194 1 PLUG, BRONZE THRUST
25 160193 1 RING, STEEL
26 160182 6 SHIM, PLANET
27 160263 1 NUT, LOCK, REAR, AXLE
28 150060 3 BEARING, ROLLER
29 204457 3 CIRCLIP, OUTSIDE
30 201650 1 CIRCLIP EXTERNAL
31 100268 12 STUD, WHEEL, DRIVE AXLE
32 100351 12 NUT, TAPERED
33 150065 1 BEARING, TAPER ROLLER
34 150069 1 BEARING, TAPER ROLLER
35 150018 1 ROLLER, BEARING

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

3-95
WHEEL SET

2
1
6

P008760

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

3-96
WHEEL SET

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 260314 1 W/SET,DUAL,15X34
2 190183 1 RIM,DW16LX34,IN,DW-4W/D,TRAC
3 190184 1 RIM,DW16LX34,OUT,DW-4W/D,TRAC
4 200248 2 TUBE,15X34
5 200256 2 TYRE,15X34,8PLY,AG F&R
6 100188 6 STUD

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

3-97
WHEEL SET

2
1 8
4

10 9

4
5
6

P008766

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0


3-98
WHEEL SET

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 261267 1 W/SET,23.5X25,E3,12PLY
2 200487 1 TYRE,23.5X25,12PLY,E3,SRG
3 190291 1 WHEEL,19.5X25X2.5,12 STUD,5 PC
4 202942 2 FLANGE
5 202945 1 BEAD,SEAT BAND
6 140228 1 O RING
7 202947 1 LOCKRING
8 200435 1 RIM,BASE
9 200437 1 VALVE,JUMBO
10 200438 1 SPUD,TUBELESS

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

3-99
WHEEL SET

3
2

P008767

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0


3-100
WHEEL SET

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 262960 1 W/SET,620/75R26
2 201058 1 TYRE,620/75R26,163B
3 190988 1 RIM,20X26,S16B
4 200505 1 TUBE,23.1X26

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0


3-101
3-102
SECTION 4 HYDRAULICS

872139 - 2306D ARTIC HAULER - DEC 2006


4-1
HYDRAULIC, CAB SYSTEM

49
48 25
30 40
18
28 43
36
4 (R) 48
10 (P) 44
8 (T)

5(L)

41 51
47 19
40
30
22
9(LS) 53 25
29 34 (LS) 20
46
45 41
13 47
14

24
21

VOAC
9 BLOCK 5 4
26 (L3) RHS
STEER
CYL(BARREL)

23 42 RHS
STEER
46 8 CYL(ROD)
27 TANK
VOAC
10
50
42 BLOCK
(P3)

52

TD0004435
E14806503 SH1-3

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

4-2
HYDRAULIC, CAB SYSTEM

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
4 243950 1 HOSE
5 243949 1 HOSE
8 243946 1 HOSE
9 243945 1 HOSE
10 243944 1 HOSE
13 216283 1 RUBBER,ISOLATE,HYDR,CAB,FRONT
14 216282 1 RUBBER,ISOLATE,HYDR,CAB,MID
18 210247 1 VALVE,STEERING
19 207865 1 GASKET,ORBITAL
20 207253 1 HOSE,PROTECT,SPIRAL GRD
21 206829 8 SPACER,CLAMP,ALUM.
22 206827 4 CLAMP,ALU,4 BOLT
23 206826 4 CLAMP,ALU,2 BOLT
24 206825 4 CLAMP,RUBBER
25 206480 5 ISOLATOR,STEERING ORBITAL
26 204541 2 MTG,RUBBER CIRCULAR
27 187502 1 PLT,RETAIN,HOSES,CAB,MID
28 174550 1 MTG.ORBITAL,CAB
29 161099 2 BOSS,ORBITAL
30 161028 5 WASHER,ORBITAL MTG,CAB
34 122032 1 ELBOW
36 122017 4 CONNECT
40 101307 5 WASHER,FLAT
41 101156 4 CAPSCREW,SOCHD
42 101080 6 WASHER,HARDENED
43 100945 3 SCREW,HEXHD
44 100733 4 SCREW
45 100569 11 SCREW,HEXHD
46 100548 16 WASHER,HARDENED
47 100543 4 WASHER,FENDER
48 100370 7 WASHER,HARDENED
49 100314 3 NUT,NYLOC
50 100312 10 NUT,NYLOC
51 100091 2 SCREW,HEXHD
52 100086 2 SCREW, HEXHD
53 100084 8 BOLT,HEXHD

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

4-3
HYDRAULIC, CAB SYSTEM

35 (P)
38 (1) 16
37 35(A)
37 31

54 33
50
32(A) REAR
AXLE
BRAKE
17 15 APPLY

55 (T) 6
38(2)

11 39 (T) 7
45
54 TANK

12
VOAC
BLOCK
B5
1
VOAC
BLOCK
B6
2

16
11(A) 15 3
3(A) 2(P) FRONT
AXLE
BRAKE
1 APPLY
6 (A)

243951 243945 243949 243946 243948

12(A)
PB
TVU TC
TVD
ELEC

243954 243954 243947 243950 249944


7(T)
VIEW ON TOP OF 1ST
RUBBER CLAMP ON
CAB FIREWALL

E14806503 SH3-3
TD0004438

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0


4-4
HYDRAULIC, CAB SYSTEM

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 243954 1 HOSE
2 243954 1 HOSE
3 243951 1 HOSE
6 243948 1 HOSE
7 243947 1 HOSE
11 243085 1 HOSE
12 243085 1 HOSE
15 216255 1 MICO BRAKE PEDAL GASKET
16 210946 1 PEDAL,BRAKE
17 210707 1 VALVE,AIR/HYD TRAILER CONTROL
31 122153 1 ELBOW
32 122115 1 TEE,RUN
33 122106 1 TEE,RUN
35 122021 3 CONNECT
37 121363 2 ADAPTOR
38 120969 2 ADAPTOR
39 120397 1 PLUG,HOLLOW
45 100569 11 SCREW,HEXHD
50 100312 10 NUT,NYLOC
54 100062 5 WASHER,FLAT
55 122028 1 ELBOW

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0


4-5
HYDRAULIC, BRAKE PEDAL

1
34

40 42
41

31 35
38 43
36
39
44
33
46
32
47
30
45 48
49
29 50

37

21
20
17
22 19
23
27
18
24
25
26

28 2
15 16

14
13

10

16 8
4 6
12
5 11 9
13
14
9
10

TD0003120

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

4-6
HYDRAULIC, BRAKE PEDAL

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 210946 1 BRAKE PEDAL, MICO, 160/160 BAR
2 226821 1 PEDAL & BASE ASSEMBLY
3 NSI 1 PEDAL
4 NSI 1 BASE, PEDAL
5 NSI 2 SCREW, CAP
6 NSI 2 WASHER
7 226818 1 KIT, REPAIR, PEDAL & BASE
8 NSI 1 PIN
9 NSI 2 CIRCLIP
10 NSI 2 PIN, SPLIT
11 NSI 1 CAM
12 NSI 1 PIN
13 NSI 2 BUSH
14 NSI 2 CIRCLIP
15 226817 1 KIT, SWITCH/HARNESS REPAIR
16 NSI 2 PIN, SPLIT
17 NSI 1 SWITCH AND HARNESS
18 NSI 2 SCREW
19 NSI 2 SCREW
20 NSI 1 INSULATOR
21 NSI 1 BRACKET
22 NSI 1 BRACKET
23 NSI 2 NUT
24 NSI 2 WASHER, LOCK
25 NSI 1 CLAMP
26 NSI 1 SCREW, CAP
27 NSI 1 SPACER
28 NSI 1 STOP
29 226819 1 VALVE ASSEMBLY, 160/160 BAR
30 NSI 1 HOUSING
31 226815 1 KIT, VALVE REPAIR
32 NSI 1 CUP
33 NSI 1 SEAL
34 NSI 1 O-RING
35 NSI 1 O-RING
36 NSI 1 O-RING
37 NSI 1 BOOT
38 NSI 2 WASHER
39 NSI 1 SPRING
40 NSI 1 PLUG, END
41 NSI 1 RETAINER
42 NSI 1 SPRING
43 NSI 1 SPOOL
44 NSI 1 SPOOL
45 NSI 1 RETAINER ASSY
46 NSI A/R SHIM
47 NSI 1 SPRING
48 NSI 1 SPRING
49 NSI 1 SPRING
50 NSI 1 PISTON

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0


4-7
HYDRAULIC, STEERING CONTROL VALVE, EATON

5 A

6 1
5
2
4
3

3
P008367 A

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

4-8
HYDRAULIC, STEERING CONTROL VALVE, EATON

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 210247 1 VALVE, STEERING, 985CC
2 220609 1 PLUG
3 220610 1 O-RING
4 220697 1 KIT, SEAL ORBITAL VALVE
5 220608 2 RACE, BEARING
6 220693 1 BEARING, NEEDLE THRUST
7 220611 1 RING, RETAINING
8 220694 1 SPRING, CENTERING
9 220607 7 SCREW, CAP

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

4-9
HYDRAULIC, CAB TILT SYSTEM

12 33
35

4
7
9
35
28 30
29

19
15
36
6
36

34

17
18
11
1 24
2 10

14 27
23

20

35
26 8
22 14
14 27
24
32 21
27 35
16 31 30
13
25 16
27 24
5
TD0003577 - A
E9836303 SH 1-2 H

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

4-10
HYDRAULIC, CAB TILT SYSTEM

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 243309 2 HOSE
2 243309 2 HOSE
3 230152 1 CYLINDER
4 210920 1 PUMP,MANUAL,TANK CAP
5 207219 1 SPRING,CABSTRUT
6 203923 1 GROMMET
7 203764 2 P-CLIP
8 203680 2 P-CLIP
9 187696 1 BKT,MTG,HOSES,CAB TILT
10 186038 1 MTG,CAB,TILT CYL,REAR
11 186037 1 MTG,CAB,TILT CYL,FRONT
12 174739 1 STAY,CAB
13 162456 2 WASHER,SPRING RET,BIN HEAT
14 162014 4 WASHER,VESCONITE
15 161914 1 PIN,SMALL HEAD
16 160432 2 SLEEVE,PEDAL,VESCONITE
17 160074 1 BUSH
18 122098 2 ELBOW
19 122032 2 ELBOW
20 101993 1 SCREW,HEXHD
21 101345 1 WASHER,HARDENED
22 101343 1 WASHER,MILDSTEEL
23 100698 1 BOLT,HEXHD
24 100653 3 NUT,STOVER
25 100652 1 NUT,STOVER
26 100644 1 BOLT,HEXHD
27 100532 10 WASHER,HARDENED
28 100370 2 WASHER,HARDENED
29 100356 2 SCREW,HEXHD
30 100310 3 NUT,NYLOC
31 100200 1 BOLT,HEXHD
32 100141 1 BOLT,HEXHD
33 100081 2 SCREW,HEXHD
34 100070 1 SPLITPIN
35 100061 6 WASHER,FLAT
36 100012 5 WASHER,FLAT

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

4-11
HYDRAULIC, CAB TILT CYLINDER BREAKDOWN

6 10

11
1
7
12

13
8

14
9
15

5
17

16
3

TD0004268
230152 - A

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0


4-12
HYDRAULIC, CAB TILT CYLINDER BREAKDOWN

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 230152 1 CYLINDER
2 160523 2 BUSH,TILT CYL
3 183202 1 BARREL,CAB TILT
4 183203 1 ROD,CAB TILT
5 100290 1 NUT,CASTLE
6 160993 1 NECKBUSH,NUT
7 160994 1 NECKBUSH,SET
8 161318 1 PISTON
9 140565 1 KIT,SEAL
10 140059 1 O-RING
11 140033 1 SEAL,WIPER
12 140044 1 SEAL,SINGLE ACTING
13 140368 1 O-RING
14 140400 1 RING,BACK UP
15 140734 1 O-RING
16 100152 1 SPLITPIN
17 140032 1 SEAL,PISTON

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0


4-13
HYDRAULIC, PUMP CAB TILT

P011140

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0


4-14
HYDRAULIC, PUMP CAB TILT

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 210920 1 PUMP, MANUAL, C/W TANK
2 140660 1 KIT, SERVICE

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

4-15
HYDRAULIC, STEERING CYLINDERS

61

69

30
36
29
37 50
4
ROTATE ROD END 180°
GREASE NIPPLES TO FACE
28 OUTWARDS 10
5
50
34 50
5
32

42 4
16
10
37 42
50
29
59
33
67
74
69 70 70
66 58

E10813501 SH3-4 E

TD0003218 - A
E14832501 SH3-4 A

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

4-16
HYDRAULIC, STEERING CYLINDERS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
4 243339 1 HOSE Part of Kit 262230
5 243338 1 HOSE Part of Kit 262230
10 230167 2 CYLINDER
16 207788 2 SPACER,STEER PLASTIC
28 176408 2 PIN
29 176407 4 CONE,STEER TOP
30 176406 2 PLT,STEER TOP
32 162394 2 PLT,LOCATING
33 162384 2 PLT,LOWER,STEERING
34 150044 2 BEARING,CARB
36 140398 2 O-RING
37 140162 4 O-RING
42 122107 2 TEE,RUN
50 122018 6 CONNECT
58 101048 2 CAPSCREW,SOCHD
59 101021 2 CAPSCREW,SOCHD
61 100927 2 BOLT,HEXHD
66 100654 2 NUT,STOVER
67 100653 4 NUT,STOVER
69 100536 6 WASHER,HARDENED
70 100532 8 WASHER,HARDENED
74 100322 4 NUT,HEX

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

4-17
HYDRAULIC, FRONT CHASSIS SYSTEM

21 76
68
(D)
3 64 68
22 22
BOTTOM
OF HYD 18
(L) TANK

40 (L2) (A6)
9 1
38
14 (L2)
8 (P1)
48 (A5) 2
7 44
(P2) PUMP
SUPPLY 60
55 ACCUMULATOR
35 TO VOAC A6
71 19 15
6 1
78 (L1)
13 2
53
41 68
62 ACCUMULATOR
65 TO VOAC A5
73
69
48
(L1) 20
24
11
80 31
72 31 17
26

39
25
56
25
52

243875 243317

243875 MAIN PUMP


CASE DRAIN

CAB TILT
HOSE
CAB TILT
HOSE

DETAIL A TD0003226 - A
E14832501 SH4-4 A

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

4-18
HYDRAULIC, FRONT CHASSIS SYSTEM

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 243875 1 HOSE Part of Kit 262230
2 243875 1 HOSE Part of Kit 262230
3 243396 1 HOSE Part of Kit 262230
6 243317 1 HOSE Part of Kit 262230
7 243316 1 HOSE Part of Kit 262230
8 243315 1 HOSE Part of Kit 262230
9 243003 1 HOSE Part of Kit 262230
11 223816 1 FILTER,FUEL
13 210791 1 VALVE,CHECK,E/STEER
14 210493 1 PUMP,#52 A10VO28 E/STEER
15 210492 1 PUMP,#31 A10VO74 SERVICE
17 207251 1 HOSE,PROTECT,SPIRAL GUARD
18 207124 1 CLAMP,RUBBER
19 207117 1 P-CLIP
20 206945 1 MTG,RUBBER
21 206829 2 SPACER,CLAMP,ALUM
22 206658 2 CLAMP,ALU,2 BOLT
24 200653 1 CABLE TIE
25 200062 2 CLAMP,HOSE
26 186890 1 BKT,BREATHER,AXLE
31 162404 2 WASHER
35 140728 1 O-RING
38 140159 1 O-RING
39 130001 1 HOSE,PUSHLOCK
40 122192 1 ELBOW
41 122156 2 CONNECT
44 122069 1 ELBOW
48 122032 2 ELBOW
52 121275 1 MALE-8
53 120596 1 CONNECT
55 120238 8 FLANGE,HALF
56 120161 1 ADAPTOR,BARBED
60 100952 4 CAPSCREW,SOCHD
62 100848 4 CAPSCREW,SOCHD
63 100847 4 CAPSCREW,SOCHD
64 100747 2 BOLT,HEXHD
65 100731 1 SCREW,HEXHD
68 100548 5 WASHER,HARDENED
69 100536 6 WASHER,HARDENED
71 100424 2 WASHER,HARDENED
72 100370 13 WASHER,HARDENED
73 100365 2 SCREW,HEXHD
75 100314 4 NUT,NYLOC
76 100312 2 NUT,NYLOC
78 100212 2 SCREW,HEXHD
80 100089 5 SCREW,HEXHD

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

4-19
HYDRAULIC, ACCUMULATORS

3
3

1 2

TD0004043
264137 A

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0


4-20
HYDRAULIC, ACCUMULATORS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 210923 2 ACCU,PISTON,CRIMPED
2 187318 1 CLAMP,2 ACCUMULATORS
3 122257 2 REDUCER
4 122008 2 ELBOW
5 101309 1 WASHER,FENDER
6 101211 1 BOLT,J
7 100312 1 NUT,NYLOC

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0


4-21
HYDRAULIC, VOAC BLOCK

(MP2) (MP1)
(M5,M6,ML1
ML2,MP3,MR)
46 46
77
(TT)
TEMP
23
SENDER

(B)
55

(A)

(A4) 57
(B5) 49
55 (T2)
(B6) 49 77
(A5) 50
(A6) 50

(M4) 46

(D) 45

(L3) 47

12 41(P2)
43 (P3)
(L1) 47
80
72 51(P1)
80
46 (L2)
27 72

VOAC PORT FUNCTIONS


A BIN TIP UP 72
B BIN TIP DOWN 72
A4 PLUGGED
A5 REAR BRAKE ACCUMULATORS
75
A6 FRONT BRAKE ACCUMULATORS
79
B5 BRAKE PEDAL (P)
B6 BRAKE PEDAL (P)
D TANK
L1 MAIN PUMP (X)
L2 STEERING PUMP (X)
L3 STEERING VALVE (LS)
M4 TEST POINT MANIFOLD (M4)
M5 TEST POINT
M6 TEST POINT
ML1 TEST POINT
ML2 TEST POINT
MP1 TEST POINT MANIFOLD (MP1)
MP2 TEST POINT MANIFOLD (MP2)
MP3 TEST POINT
MR TEST POINT
P1 MAIN PUMP PRESSURE (B)
P2 STEERING PUMP PRESSURE (B)
P3 STEERING VALVE (P)
S4 LOW ACCUMULATOR BRAKE PRESSURE SWITCH
SP1 EMERGENCY STEERING SWITCH
T2 TANK RETURN
T3 STEERING VALVE (T) TD0003214 - A
TT TEMP SENDER UNIT
E14832501 SH2-4 A

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

4-22
HYDRAULIC, VOAC BLOCK

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
12 210907 1 VALVE,MANIFOLD
23 201737 6 POINT,TEST,HYD
27 182999 1 MTG,BRACKET,T3,HYD BLOCK
41 122156 2 CONNECT
43 122071 1 ELBOW
45 122068 1 CONNECT
46 122049 4 CONNECT
47 122047 2 ELBOW
49 122021 2 CONNECT
50 122018 6 CONNECT
51 122014 1 ELBOW
55 120238 8 FLANGE,HALF
57 120040 1 PLUG,HEX
72 100370 13 WASHER,HARDENED
75 100314 4 NUT,NYLOC
77 100225 12 CAPSCREW,SOCHD
79 100178 4 SCREW,HEXHD
80 100089 5 SCREW,HEXHD

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

4-23
HYDRAULIC, VOAC BLOCK - VALVE POSITIONS

1 7 12
16
26
6

14

19 10 9
10
9
6
17,18
6

2 5
17,18
11
7 2

16 15 16

15
12
13

26
12

26

16
9,10 3,4 TD0003662

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

4-24
HYDRAULIC, VOAC BLOCK - VALVE POSITIONS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 210907 1 VOAC BLOCK
2 224398 1 VALVE, PRESSURE RELIEF ALSO ORDER SEAL KIT ITEM 20
3 224399 1 ORIFICE, 2.5
4 221418 1 VALVE, CHECK
5 226848 1 VALVE, SHUTTLE
6 226849 1 VALVE, PRESSURE REDUCING ALSO ORDER SEAL KIT ITEM 25
7 221417 1 VALVE, RELIEF UNLOADING ALSO ORDER SEAL KIT ITEM 20
8 221425 1 VALVE, PRESSURE RELIEF
9 221420 1 VALVE, DIRECTIONAL CONTROL, 24V ALSO ORDER SEAL KIT ITEM 21
10 224363 1 COIL, DIRECTIONAL CONTROL, 24V
11 224400 1 ORIFICE, SCREW, 0.7
12 226850 1 VALVE, PRIORITY, STEERING
13 224401 1 VALVE, CHECK ALSO ORDER SEAL KIT ITEM 24
14 224405 1 VALVE, CHECK ALSO ORDER SEAL KIT ITEM 22
15 224402 2 VALVE, SHUTTLE ALSO ORDER SEAL KIT ITEM 23
16 224406 1 VALVE, PRESSURE RELIEF
17 226851 2 COIL, DIRECTIONAL CONTROL
18 226852 2 ORIFICE WASHER, 1.2
19 226853 1 ORIFICE, SCREW, 0.6
20 221422 A/R KIT, SEAL NOT ILLUSTRATED
21 221423 A/R KIT, SEAL NOT ILLUSTRATED
22 221424 A/R KIT, SEAL NOT ILLUSTRATED
23 224413 A/R KIT, SEAL NOT ILLUSTRATED
24 224412 A/R KIT, SEAL NOT ILLUSTRATED
25 226857 A/R KIT, SEAL NOT ILLUSTRATED
26 226858 1 VALVE, BIN TIP SECTION COMPLETE

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

4-25
HYDRAULIC, VOAC BLOCK, PRESSURE SWITCH

1
(S4)
2
(SP1)

TD0004051

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0


4-26
HYDRAULIC, VOAC BLOCK, VALVE POSITIONS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 218218 1 SWITCH, PRESSURE, 123 BAR, S4 REFER TO PAGES 6-34 & 6-35
2 218282 1 SWITCH, PRESSURE, 5 BAR, SP1

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0


4-27
HYDRAULIC, VOAC BLOCK - VALVES

6
2 7
4

3
5
20

25 20

8 12

11,19 13

24

10

15

14

23

9
22

17
16

21 18

TD0003920

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

4-28
HYDRAULIC, VOAC BLOCK - VALVES

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 210907 1 VOAC BLOCK
2 224398 1 VALVE, PRESSURE RELIEF ALSO ORDER SEAL KIT ITEM 20
3 224399 1 ORIFICE, 2.5
4 221418 1 VALVE, CHECK
5 226848 1 VALVE, SHUTTLE
6 226849 1 VALVE, PRESSURE REDUCING ALSO ORDER SEAL KIT ITEM 25
7 221417 1 VALVE, RELIEF UNLOADING ALSO ORDER SEAL KIT ITEM 20
8 221425 1 VALVE, PRESSURE RELIEF
9 221420 1 VALVE, DIRECTIONAL CONTROL, 24V ALSO ORDER SEAL KIT ITEM 21
10 224363 1 COIL, DIRECTIONAL CONTROL, 24V
11 224400 1 ORIFICE, SCREW, 0.7
12 226850 1 VALVE, PRIORITY, STEERING
13 224401 1 VALVE, CHECK ALSO ORDER SEAL KIT ITEM 24
14 224405 1 VALVE, CHECK ALSO ORDER SEAL KIT ITEM 22
15 224402 2 VALVE, SHUTTLE ALSO ORDER SEAL KIT ITEM 23
16 224406 1 VALVE, PRESSURE RELIEF
17 226851 2 COIL, DIRECTIONAL CONTROL
18 226852 2 ORIFICE WASHER, 1.2
19 226853 1 ORIFICE, SCREW, 0.6
20 221422 A/R KIT, SEAL
21 221423 A/R KIT, SEAL
22 221424 A/R KIT, SEAL
23 224413 A/R KIT, SEAL
24 224412 A/R KIT, SEAL
25 226857 A/R KIT, SEAL

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

4-29
HYDRAULIC, VOAC BLOCK - END SECTION

4
2

9
5

10
6
7

11

2
8

TD0003926

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

4-30
HYDRAULIC, VOAC BLOCK - END SECTION

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 226858 1 VALVE, BIN TIP SECTION COMPLETE
2 226859 2 KIT, CAP TIP LEVER
3 226860 1 KIT, SEAL, SPOOL STOP
4 226861 1 KIT, SPRING
5 226862 1 VALVE, RELIEF, 080 INCLUDES ITEM 7
6 226863 1 VALVE, RELIEF, 280 INCLUDES ITEM 7
7 226864 2 KIT, SEAL, RELIEF VALVE
8 226865 2 SPOOL, LS
9 140988 1 KIT, SEAL INTERSECTION
10 226866 1 VALVE, CHECK
11 226867 1 ORIFICE

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

4-31
HYDRAULIC, PUMP SERVICE

12
11
8
10
7
5
9
21
20
19
16

6
17
4
3
2
15
1
14
13

18

22
23

24 31
30

25
26
27
29
28

P008366 A

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

4-32
HYDRAULIC PUMP, SERVICE

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
A 210492 1 PUMP, SERVICE
1 223219 4 SCREW, CAP
2 223247 1 VALVE, PILOT, DFRI, COMPLETE
3 223220 1 PLUG
4 223218 3 O-RING
5 100256 4 CAPSCREW, SOCHD
6 223244 4 O-RING
7 226039 1 PLATE, PORT A10
8 223213 1 TEAR-OFF-PLUG
9 223214 1 DOWEL PIN
10 223246 1 PLUG, VSTI
11 226046 1 PISTON, CONTROL
12 226047 1 GUIDE, PISTON
13 223259 1 COUNTER PISTON
14 223261 1 SPRING
15 223260 1 GUIDE, PISTON
16 226037 1 GROUP, ROTARY
17 224693 3 PIN, PRESSURE
18 223248 9 PISTON
19 223238 1 SHIM
20 223240 1 BEARING, TAPERED ROLLER
21 223237 1 DISC
22 223235 1 SWASH PLATE
23 223241 2 CRADLE, SHELL
24 226040 1 SHAFT, DRIVE
25 223239 1 BEARING, TAPERED ROLLER
26 223243 1 O-RING
27 223233 1 PUMP HOUSING
28 223212 1 PLUG
29 140062 1 O RING
30 223245 1 V-RING , SEEGE
31 223242 1 SHAFT SEAL

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

4-33
PUMP, EMERGENCY STEERING

1
27 23

24
26

25
20
19 18 17

22

16 13
12
15
21 10
14

2 11

4
5 7
8

6
9

28

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

4-34
PUMP, EMERGENCY STEERING

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 210493 1 PUMP,EMERGENCY STEERING
2 223654 1 ROTARY,GROUP
3 223648 1 PLATE,DISTRIBUTION
4 222285 1 SHIM
5 222287 1 BEARING,TAPERED,ROLLER
6 222290 1 O-RING
7 223214 1 PIN,DOWEL
8 226025 1 PLATE,PORT
9 223661 4 SCREW,SOC. HEAD
10 223657 1 PLATE,SWASH
11 222288 2 SHELL,CRADLE
12 222284 1 SPRING
13 223658 1 SHAFT,DRIVE
14 222286 1 BEARING,TAPERED,ROLLER
15 222289 1 SEAL,SHAFT
16 221366 1 CIRCLIP
17 222308 1 PLUG
18 222277 1 O-RING
19 223655 1 PISTON,CONTROL
20 222280 1 ROD,PISTON
21 222281 1 HOUSING,PUMP
22 221367 1 PLUG
23 223247 1 VALVE,PILOT
24 223674 4 WASHER,DOWTY,PILOT VALVE CAPS
25 223218 3 O-RING
26 223220 1 PLUG
27 223219 4 SCREW,CAP
28 223213 1 PLUG

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

4-35
HYD. EMERGENCY STEERING PUMP, CHECK VALVE

3
4

7
6

TD0000008

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0


4-36
HYD. EMERGENCY STEERING PUMP, CHECK VALVE

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 210493 1 PUMP, EMERGENCY STEERING
2 210791 1 VALVE, CHECK, EMERGENCY STEERING
3 220606 1 VALVE , RELIEF
4 220605 1 KIT, SEAL, RELIEF VALVE
5 120335 5 PLUG
6 140806 1 O-RING
7 140805 1 O-RING

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

4-37
HYDRAULIC, STEERING CYLINDER ASSEMBLY

A
11

10

6
5

P008334 - C

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

4-38
HYDRAULIC, STEERING CYLINDER ASSEMBLY

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
A 230167 2 CYLINDER
1 181693 1 ROD, CYL, STEER, CARB
2 181675 1 BARREL, STEERING
3 161071 1 NECKBUSH
4 161020 1 PISTON
5 140617 1 KIT, SEAL, STEERING CYL
6 100430 1 SPLITPIN
7 100334 1 NUT, CASTLE
8 203990 1 NIPPLE, GREASE
9 206074 1 BEARING, 2 BOLT
10 202599 1 CIRCLIP, INTERNAL
11 206075 1 SPACER, SPHERICAL BRG

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

4-39
HYDRAULIC / FUEL TANK, MISC. ITEMS

53
47 32
29

45 36
47
15
31
47
20 45

28

45
47

23 27

30

51
17 49

54

48
49
50 48
39 46
52
21
48

E14816504 SH2
TD0003565

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

4-40
HYDRAULIC / FUEL TANK, MISC. ITEMS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
12 220010 1 ELEMENT,FILTER
15 210862 1 ASSY,FILTER REFER TO PAGES 4-44 & 4-45
16 210497 1 STRAINER
17 210105 1 LEVEL,INDICATOR
20 208180 1 GASKET, HYD TANK
21 207967 1 BOOT, RUBBER, DRAIN VALVE
23 206787 1 CAP,FILLER,HYDRAULIC
27 201412 1 MAGNET,ULTRA-T TANK-CERAMIC
28 187570 1 TANK,HYD/FUEL
29 183333 1 LID,IN-TANK,FILTER
30 176741 1 PLT,LOCK BULKHEAD
31 176721 1 LID,HYD TANK
32 176720 1 GUARD,HYD TANK
36 140466 1 O RING
39 122136 1 VALVE,DRAIN
45 100731 22 SCREW
46 100653 4 NUT,STOVER
47 100548 30 WASHER,HARDENED
48 100532 10 WASHER,HARDENED
49 100370 8 WASHER,HARDENED
50 100364 2 SCREW,HEXHD
51 100314 4 NUT,NYLOC
52 100258 2 SCREW,HEXHD
53 100196 8 BOLT,HEXHD
54 100158 4 BOLT

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

4-41
HYDRAULIC / FUEL TANK, MISC. ITEMS

MAIN
PUMP
CASE
DRAIN
(S) 4
9(MP2) E/STEER
VOAC
PUMP
CASE
34
BLOCK
10 (MP1) DRAIN 22
(S)
44
6 (M4) 56
2 (D)
19
8 (B) 11
18 19
7(A) 14 45
47
51 35
49 3 35
49
55 13 E/STEER
24 1 SUCTION
(T)
2 7
42 4 8
33 3(S)
5
41 25
40
30 51
49 49
50 2 VOAC
BLOCK
(D)

MAIN
PUMP
CASE
DRAIN
(S) 4
E/STEER
SUCTION E/STEER
(T) PUMP
CASE
DRAIN
(S) 3
1

43
37

28

39
1
21
38

E14816504 SH3
TD0003566

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0


4-42
HYDRAULIC / FUEL TANK, MISC. ITEMS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 243363 1 HOSE
2 243362 1 HOSE
3 243362 1 HOSE
4 243361 1 HOSE
5 243340 1 HOSE
6 243328 1 HOSE
7 243320 1 HOSE
8 243319 1 HOSE
9 243318 1 HOSE
10 243027 1 HOSE
11 241414 1 HOSE
13 218928 1 HOSE
14 218469 1 PIPE,SUCTION
18 208823 1 CLAMP,T-BOLT
19 208822 3 CLAMP,T-BOLT
21 207967 1 BOOT, RUBBER, DRAIN VALVE
22 207283 1 PIPE,FLANGE,SUCTION,PUMP
24 206467 1 CLIP,P-CLIP
25 204169 2 CLAMP,SEALING
26 201737 3 TEST POINT
28 187570 1 TANK,HYD/FUEL
30 176741 1 PLT,LOCK BULKHEAD
33 173782 1 MANIFOLD
34 140731 1 O RING
35 140728 3 O RING
37 122154 2 TEE,RUN
38 122140 1 ELBOW
39 122136 1 VALVE,DRAIN
40 122092 1 CONNECT,B/H
41 122091 2 CONNECT,B/H
42 122049 3 CONNECT
43 122028 1 ELBOW
44 120222 2 FLANGE
45 100731 22 SCREW
47 100548 30 WASHER,HARDENED
49 100370 8 WASHER,HARDENED
50 100364 2 SCREW,HEXHD
51 100314 4 NUT,NYLOC
55 100091 2 SCREW,HEXHD
56 100021 4 CAPSCREW,SOCHD

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0


4-43
HYDRAULIC, TANK FILTER ASSEMBLY

1 5

P010528 A

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

4-44
HYDRAULIC, TANK FILTER ASSEMBLY

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
1 210862 1 FILTER ASSEMBLY, HYDRAULIC TANK REFER TO PAGES 4-40 & 4-41
2 222389 1 ELEMENT, FILTER
3 220738 1 FUNNEL, FILTER
4 140745 1 KIT, SEAL
5 NSI 1 SPRING
6 NSI 1 HEAD, FILTER
7 NSI 1 SPACER
8 NSI 1 SCREW, CAP

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

4-45
HYDRAULIC, REAR CHASSIS - BALLAST

VOAC
3 (A)
VOAC
4 (B)

5 BRAKE

5
11
9 3

4
12
10
8
18
6 16
9
11
6
8
1
1 10
15 12
17 2
14

2
15
17
13 TD0004442
E14440505

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

4-46
HYDRAULIC, REAR CHASSIS - BALLAST

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 243377 1 HOSE
2 243376 1 HOSE
3 243375 1 HOSE
4 243374 1 HOSE
5 243373 1 HOSE
6 243372 1 HOSE
7 207252 1 HOSE,PROTECT,SPIRAL GUARD
8 176786 2 PIPE MTG BRKT
9 176784 1 PIPE,HYD BRAKE,REAR
10 176781 2 PIPE,HYD,FEM,REAR
11 122157 2 CONNECT
12 122075 4 CONNECT
13 120582 1 COUPLER,QUICK
14 120581 1 COUPLER,QUICK
15 120354 2 CONNECTOR
16 100370 4 WASHER,HARDENED
17 100305 4 WASHER,PROFILED
18 100085 4 SCREW

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

4-47
HYDRAULIC, REAR CHASSIS - BALL HITCH

VOAC
3 (A)

VOAC
4 (B)

5 BRAKE

7 9
16 7
19 5
21 13
18
8
11
16 3
19
21 4
17 15
12
10
22
20
11
6 13
6
10
1
12
1 14
19 2
21
18
2
19
21
17
TD0004445
E14440506

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

4-48
HYDRAULIC, REAR CHASSIS - BALL HITCH

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 243377 1 HOSE
2 243376 1 HOSE
3 243375 1 HOSE
4 243374 1 HOSE
5 243373 1 HOSE
6 243372 1 HOSE
7 243371 1 HOSE
8 243369 1 HOSE
9 207252 1 HOSE,PROTECT,SPIRAL GUARD
10 176786 2 PIPE MTG BRKT
11 176784 1 PIPE,HYD BRAKE,REAR
12 176781 2 PIPE,HYD,FEM,REAR
13 122157 2 CONNECT
14 122075 2 CONNECT
15 122031 2 TEE,UNION
16 120818 2 ELBOW
17 120582 2 COUPLER,QUICK
18 120581 2 COUPLER,QUICK
19 120354 4 CONNECTOR
20 100370 4 WASHER,HARDENED
21 100305 8 WASHER,PROFILED
22 100085 4 SCREW

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

4-49
4-50
SECTION 5 PNEUMATICS

872139 - 2306D ARTIC HAULER - DEC 2006


5-1
PNEUMATIC, CAB

ORBITROL
(LS) ORBITROL
(T)
BRAKE ORBITROL
(A) FRONT (L) BRAKE 12
(A) REAR

241460

241459 9
(TBA)
CABLE TIE
TVU TOGETHER
ELEC (TBO)
TVD ON EITHER SIDE OF
EACH CLAMP AS (TBX)
SHOWN
241294
ORBITROL
BRAKE (R)
BRAKE (P) FRONT ORBITROL
BRAKE (P)
(P) REAR
(T)
VIEW ON TOP OF 1ST
RUBBER CLAMP ON
CAB FIREWALL

TIE HOSE PROTECTOR


TO HOSES AT EACH 11
CLAMP TO PROTECT (AS) 1
HOSES.

10

(S)

15 (HBR)
8 1
2(TC1) 5 (HBA)
15(HBA)
1(AS)

4 11
(QC1)
TRANSFER
CASE 18
(PB)
2
REAR OF 3 17
HYDRAULIC
TANK 16 19 14(S)
18 6 (EB)
13 REAR OF IPM
8 INSIDE CAB

5 (HBA) 8
15
2(TC1) 5 (1)
15
IPM PORT FUNCTIONS
15
(AS) MAIN AIR SUPPLY
(TC1) TRANSFER CASE
(H)
(PB)
HORN
PARK BRAKE
3
(PB)
(PBQ) PARKBRAKE QUICK COUPLER
(AS) 1
(HBA) HYDRAULIC BRAKE AIR
(RA) REAR AIR TANKS
(HBR) 7
(QC1) REAR QUICK COUPLER
(HBR) HYDRAULIC BRAKE REAR (QC1) 4 7(2) 15
(TBA) TRAILER BRAKE AIR FRONT OF
(TBO) IPM ON FIRWALL
TRAILER BRAKE OPERATE
(TBX) TRAILER BRAKE EXHAUST
OF CAB TD0004449
(S) SEAT E14440513

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

5-2
PNEUMATIC, CAB

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 243888 1 HOSE
2 241460 1 HOSE
3 241459 1 HOSE
4 241294 1 HOSE
5 241291 1 HOSE
6 241223 1 HOSE
7 240998 1 HOSE
8 210960 1 VALVE,BLOCK,PNEUMATIC REFER TO PAGES 5-6 & 5-7
9 210730 1 BRAKE,TRAILER VALVE
10 203975 5 PROTECTOR, HOSE STRAP
11 200653 20 CABLE TIE
12 176313 1 PLT,SPREADER,PARK BRAKE
13 140193 1 O RING
14 130029 1 PIPE,AIR LINE
15 120804 4 ELBOW
16 120313 2 BULKHEAD
17 120157 1 CONNECTOR
18 100917 4 CAPSCREW,SOCHD
19 100588 1 G-RING

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

5-3
PNEUMATIC, AIR HORN (OPTIONAL)

2
5 7

9
8

TD0004267
264419

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0


5-4
PNEUMATIC, AIR HORN (OPTIONAL)

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 241461 1 HOSE
2 210067 1 HORN,AIR,TWIN
3 203923 1 GROMMET
4 121350 1 ELBOW
5 120680 1 CONNECTOR
6 120352 1 CONNECTOR
7 100312 1 NUT,NYLOC
8 100081 1 SCREW,HEXHD
9 100061 2 WASHER,FLAT

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0


5-5
PNEUMATIC BLOCK ASSEMBLY

1 6
7

2
9

17
18

12 10

16 11
18

18 15
17
19
20 14

21 13

18
19
TD0004034

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

5-6
PNEUMATIC BLOCK ASSEMBLY

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 216692 1 VALVE, BLOCK, IPM, SMALL, G2
2 210833 2 VALVE, SOLENOID
3 221589 2 GASKET, SOLENOID/MANIFOLD
4 221585 4 GASKET, BLOCK/PILOT, INTERFACE
5 221587 4 SCREW, CAP, SOLENOID
6 210905 4 SOLENOID, PILOT VALVE, 24V
7 221586 8 SCREW, BODY/PILOT VALVE
8 206387 2 SWITCH, PRESSURE, (NC), 5 BAR
9 221590 2 O-RING, PRESSURE SWITCH
10 201375 1 PRESSURE SENDER, 0-10 BAR, SWITCH
11 221595 1 SCREW, PRESSURE SENDER
12 120631 1 FITTING, TUBE
13 210731 1 MANIFOLD, TYRE TOWER INFLATOR
14 221594 1 O-RING, TYRE TOWER MANIFOLD
15 120640 1 FITTING, HOSE
16 121186 1 ADAPTOR
17 120322 2 PLUG, WITH O-RING
18 226831 5 DISC, FILTER, 16MM
19 226832 3 CIRCLIP, INTERNAL
20 226835 1 KIT, SERVICE, QUICK EXHAUST VALVE
21 226870 1 BODY, QUICK EXHAUST VALVE

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

5-7
PNEUMATIC, FRONT CHASSIS SYSTEM

6
1 17
25
21

2
2

17

15
17
8 5
4
10

9
14 14
12
18 14
3
16 23

22 26
19
24
13
11

14

20
E14832511 B
TD0003150 A

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

5-8
PNEUMATIC, FRONT CHASSIS SYSTEM

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 264042 1 KIT,AIR DRYER REFER TO PAGES 5-10 & 5-11
2 264041 2 KIT,10LT RESERVOIR REFER TO PAGES 5-14 & 5-15
3 243887 1 HOSE
4 241458 1 HOSE
5 241458 1 HOSE
6 241455 1 HOSE
7 241454 1 HOSE
8 241454 1 HOSE
9 217855 1 HOSE,TEFLON
10 210547 1 VALVE,PURGE TANK REFER TO PAGES 5-16 & 5-17
11 187418 1 PIPE,INTERM,PNEUM,COOL
12 187252 1 PIPE,PNEUM,COOLING
13 187245 1 BKT,FNT,PIPE,COMPRES
14 160510 5 CLAMP,ALUM
15 121024 1 TEE,BRANCH
16 120970 1 CONNECTOR
17 120804 3 ELBOW
18 120758 1 UNION
19 120286 1 UNION
20 120258 1 ELBOW,UNION
21 101225 3 SCREW,HEXHD
22 100524 1 WASHER,ALUMINIUM
23 100364 2 SCREW,HEXHD
24 100314 2 NUT
25 100148 3 WASHER,FLAT
26 100064 4 WASHER,FLAT

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

5-9
PNEUMATIC, AIR DRIER KIT

11
9
5
11

11

10
12
7 6
1 11
5

2 7

11
5

264042 0
TD0003140

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

5-10
PNEUMATIC, AIR DRIER KIT

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
A 264042 1 KIT,AIR DRYER REFER TO PAGES 5-8 & 5-9
1 220949 1 FILTER, AIR DRYER REFER TO PAGES 5-12 & 5-13
2 210561 1 VALVE,UNLOADER,AIR DRYER REFER TO PAGES 5-12 & 5-13
3 203895 1 RESEVOIR,AIR,5L CE MARK
4 200318 1 MTG,BAND
5 140370 6 O RING,
6 140193 1 O RING
7 121365 2 ADAPTOR
8 121364 1 ADAPTOR
9 120399 3 PLUG,BLANKING
10 120157 1 CONNECTOR
11 100590 6 G-RING
12 100588 1 G-RING

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

5-11
PNEUMATIC, AIR DRIER REPAIR KIT

20

21
22
3

6
12 8
13
11 5 7
14 9
10

15 15

16

17
18

19

TD0004479

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

5-12
PNEUMATIC, AIR DRIER REPAIR KIT

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 210561 1 VALVE, UNLOADER, AIR DRYER REFER TO PAGES 5-10 & 5-11
2 220949 1 FILTER, AIR DRYER REFER TO PAGES 5-10 & 5-11
3 221703 1 ELEMENT, HEATING, AIR DRYER
4 223714 1 KIT, REPAIR AIR DRYER UNLOADER INCLUDES ITEMS MARKED *
5 * 1 WASHER, RUBBER
6 * 1 O-RING
7 * 1 PLASTIC PISTON
8 * 1 O-RING
9 * 1 O-RING
10 * 1 SEAT, RUBBER
11 * 1 O-RING
12 * 1 O-RING
13 * 1 VALVE, POPPET
14 * 1 O-RING
15 * 2 O-RING
16 * 1 O-RING
17 * 1 SPACER, RUBBER
18 * 1 O-RING
19 * 1 O-RING
20 * 1 O-RING
21 * 1 WASHER, COPPER
22 * 1 O-RING, HEATING ELEMENT

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

5-13
PNEUMATIC, 10L RESEVOIRS

4 6
7
3

3
7
4
2

1
2

3
3
7
7
4
5

16

264041 0
TD0003141 A

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

5-14
PNEUMATIC, 10L RESEVOIRS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
A 264041 1 KIT,10L RESERVOIR REFER TO PAGES 5-8 & 5-9
1 203896 1 RESEVOIR,AIR,10L CE MARK
2 200318 2 MTG,BAND
3 140370 4 O RING
4 121365 2 ADAPTOR
5 121364 1 ADAPTOR
6 120166 1 VALVE,DRAIN
7 100590 4 G-RING

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

5-15
PNEUMATIC, PURGE TANK VALVE

14

9 4

10

18
11

12 5

13
17
16

16

15

P010523

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

5-16
PNEUMATIC, PURGE TANK VALVE

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 210547 1 VALVE, PURGE TANK REFER TO PAGES 5-8 & 5-9
2 NSI 1 BODY, VALVE
3 NSI 1 COVER, VALVE
4 NSI 4 SCREW, CAP
5 NSI 1 DIAPHRAM INCLUDED IN SEAL KIT
6 NSI 1 SPRING, PRESSURE INCLUDED IN SEAL KIT
7 226024 1 SOLENOID
8 NSI 1 O-RING
9 NSI 1 TUBE, CORE
10 NSI 1 SPRING INCLUDED IN SEAL KIT
11 NSI 1 CORE INCLUDED IN SEAL KIT
12 NSI 1 O-RING INCLUDED IN SEAL KIT
13 NSI 1 CLIP, SPRING
14 201529 1 PLUG, CONNECTING
15 121086 1 ADAPTOR
16 140462 2 WASHER, DOWTY
17 121045 1 ADAPTOR
18 140628 1 KIT, SEAL INCLUDES ITEMS 5, 6, 10, 11 & 12

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

5-17
PNEUMATIC, REAR CHASSIS - BALLAST

IPM (SHUTTLE
2 VALVE)

IPM (PB)
3

3
14
10
2
14
10

1 10
14
11
9 4
16 4 13
18 15 8 10
12 PARK 14
18 BRAKE 5
17
5
6 15

TD0004451
E14440515

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

5-18
PNEUMATIC, FRONT CHASSIS - BALLAST

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 241291 1 HOSE
2 241288 1 HOSE
3 241287 1 HOSE
4 241286 1 HOSE
5 241285 1 HOSE
6 204587 1 COUPLING,FEMALE PNEU
7 204586 1 COUPLING,MALE PNEU
8 203975 1 PROTECTOR, HOSE STRAP
9 200653 3 CABLE TIE
10 176783 2 PIPE,PNEU,FEM,REAR
11 121322 1 T-PIECE
12 120969 1 ADAPTOR
13 120804 1 ELBOW
14 120758 4 UNION
15 120355 2 CONNECTOR
16 100312 4 NUT,NYLOC
17 100198 4 SCREW, HEXHD
18 100062 8 WASHER,FLAT

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

5-19
PNEUMATIC, REAR CHASSIS - BALL HITCH

IPM (SHUTTLE
3 VALVE)

1
16 1
IPM (PB) 4
18
19 4
21
20 15
7
12
16 3
18 15
8 12
9

2 12
17
11 13
5
19 16
5 12
21 18 14 10
20 PARK BRAKE 17
6
6
8 18

TD0004452
E14440516

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

5-20
PNEUMATIC, REAR CHASSIS - BALL HITCH

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 241880 1 HOSE
2 241291 1 HOSE
3 241288 1 HOSE
4 241287 1 HOSE
5 241286 1 HOSE
6 241285 1 HOSE
7 241284 1 HOSE
8 204587 2 COUPLING,FEMALE
9 204586 2 COUPLING,MALE
10 203975 1 PROTECTOR, HOSE STRAP
11 200653 3 CABLE TIE
12 176783 2 PIPE,PNEU,FEM,REAR
13 121322 1 T-PIECE
14 120969 1 ADAPTOR
15 120927 2 TEE,SPEC,UNION
16 120804 3 ELBOW
17 120758 2 UNION
18 120355 4 CONNECTOR
19 100312 8 NUT,NYLOC
20 100198 8 SCREW, HEXHD
21 100062 16 WASHER,FLAT

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

5-21
5-22
SECTION 6 ELECTRICAL

872139 - 2306D ARTIC HAULER - DEC 2006


6-1
ELECTRICAL, CAB & REAR WIPER HARNESSES

CONNECTS TO
FLASHING BEACON,
WORKLIGHTS,
LEFT MIRROR &
OBW WARNING LIGHTS

CONNECTS TO
CONNECTS TO ARTIC REVERSE
REVERSE MONITOR LIGHT
AND RIGHT MIRROR

CONNECTS TO
EARTH BOSS

CONNECTS TO
REAR WIPER

25
14

17

DIAGNOSTIC
CONNECTOR

CONNECTS TO
ENGINE HARNESS

CONNECTS TO
ARTIC HARNESS

514850602 SH1-3
TD0003557

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

6-2
ELECTRICAL, CAB & REAR WIPER HARNESSES

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
14 216412 1 HARNESS,REAR WIPER
17 216221 1 HARNESS,CAB
25 207288 22 MTG,BONDED

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0


6-3
ELECTRICAL, CAB HARNESS MISC. ITEMS, DETAIL A

19 9

50 4
52 6
33
10 39

27

37
49

20
8

22
41

35
55
24
51

43

28
40

29 18

42

21
53
5
58

30

59
56

514850602 SH2-3
TD0003558

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

6-4
ELECTRICAL, CAB HARNESS MISC. ITEMS, DETAIL A

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
4 217902 2 FRAME,SWITCH,CARLING,BLANK
5 217745 1 WASHER,BOTTLE AND PUMP
6 217737 1 FRAME,SWITCH,3 PLACES
7 217736 1 FRAME,SWITCH,1 PLACE
8 217735 1 SWITCH,PARK BRAKE
9 217724 1 SWITCH,HAZARD
10 217672 1 LEVER,PARKER
18 216168 1 E-MODULE,MDUII
19 216167 1 E-MODULE,SSM
20 216088 1 SWITCH,STEERING COLUMN
21 216037 1 SOCKET
22 216017 1 BUZZER
24 208158 1 COVER,PLUG,COLUMN SWITCH
27 206940 1 LIGHT,INTERIOR LIGHT
28 206306 1 NUT,IGNITION SWITCH MTG
29 206258 1 SWITCH,IGNITION
30 206070 1 THROTTLE,FOOT ACTUATOR
33 202729 1 CIGARETTE LIGHTER
35 200871 56 CABLE TIE
37 187559 1 PLT,MTG,BIN TIP LEVER
39 176435 1 WASHER,CIG LIGHTER
40 176434 1 WASHER,IGNITION
41 161081 1 SLEEVE
42 101997 4 CAPSCREW,SOCHD
43 101216 1 WASHER,SERRATED
49 100830 4 SCREW,PANHD
50 100594 4 WASHER,FENDER
51 100370 1 WASHER,HARDENED
52 100309 4 NUT,NYLOC
53 100196 3 BOLT,HEXHD
55 100085 1 SCREW,HEXHD
56 100080 4 SCREW,HEXHD
58 100062 3 WASHER,FLAT
59 100061 10 WASHER,FLAT

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

6-5
ELECTRICAL, CAB HARNESS MISC. ITEMS, DETAIL B

23
34
32
45
47

57
16

2
35
26

36
57
54 32

48
60
59
44
11 57
15 48 31
47 60
59 44
57
38

47

12 15
44
3 47
57
1
3
59
60
46
13 514850602 SH3-3
TD0003556

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

6-6
ELECTRICAL, CAB HARNESS MISC. ITEMS, DETAIL B

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 DC221726 1 ELECTRONICS,KSA FLAME START
2 263441 1 KIT,WIPER REFER TO PAGES 6-8 & 6-9
3 217999 2 E-MODULE,CCU II
11 217551 1 E-MODULE,BATT BALANCER
12 216527 1 STRAP,EARTH,450MM
13 216451 4 FOOT,TRAY,E-MODULE
15 216380 2 TRAY,E-MODULES
16 216253 1 PIPE,W/WASHER KIT
23 208771 1 GROMMET
26 206945 3 MTG,RUBBER
31 206065 1 E-MODULE,ADM
32 203264 9 GROMMET,BLANK
34 202094 3 GROMMET,FLAT SPLIT
35 200871 56 CABLE TIE
36 187701 1 PLT,RETAINER
38 187506 1 PLT,ADM
44 101171 8 SCREW,PANHD
45 101170 3 SCREW,PANHD
46 101168 4 SCREW,PANHD
47 101167 11 WASHER,SPRING
48 100836 2 CAPSCREW,BUT,SOCHD
54 100189 2 SCREW,HEXHD
57 100063 13 WASHER,FLAT
59 100061 10 WASHER,FLAT
60 100054 6 WASHER,SPRING

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

6-7
ELECTRICAL, WINDOW WIPER & WASHER KIT

263441
TD0003593

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

6-8
ELECTRICAL, WINDOW WIPER & WASHER KIT

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
A 263441 1 KIT,WIPER REFER TO PAGES 6-6 & 6-7
1 217619 1 ARM, WIPER
2 217618 1 BLADE, WIPER
3 210896 1 MOTOR, WIPER

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

6-9
ELECTRICAL, CAB TRANSMISSION HARNESS

11
9

8
10

E14832603
TD0003537

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

6-10
ELECTRICAL, CAB TRANSMISSION HARNESS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 217910 1 E-MODULE,TCU
2 216653 1 HARNESS,ZF,CAB
3 207288 1 MTG, SWIVEL HEAD, HARNESS
4 206345 1 SELECTOR, SHIFT
5 176315 1 PLT,SPREADER,GEAR LEVER
6 101171 2 SCREW,PANHD
7 101170 2 SCREW,PANHD
8 101167 4 WASHER,SPRING
9 100083 2 SCREW, HEXHD
10 100063 4 WASHER,HARDENED
11 100062 2 WASHER,FLAT

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

6-11
ELECTRICAL, ELECTRIC MIRRORS (CHOICE)

2 10

7 5

2
4

3
1

5 10
9

6
4

3
8

TD0003623
264241

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

6-12
ELECTRICAL, ELECTRIC MIRRORS (CHOICE)

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
A 264241 1 KIT,MIRRORS,ELEC,ADT REFER TO PAGES 6-16 & 6-17
1 216456 1 HARNESS,LH
2 216455 1 HARNESS,RH
3 216002 2 MIRROR,WIDE
4 216001 2 MIRROR,ELECTRIC REFER TO PAGES 6-16 & 6-17
5 207662 2 CONDUIT
6 207453 1 CONDUIT
7 207453 1 CONDUIT
8 207031 1 SWITCH
9 206945 2 MTG,RUBBER
10 200653 2 CABLE TIE

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

6-13
ELECTRICAL, MANUAL MIRRORS (CHOICE)

TD0003621
264242

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

6-14
ELECTRICAL, MANUAL MIRRORS (CHOICE)

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
A 264242 1 KIT,MIRRORS,MANUAL,ADT REFER TO PAGES 6-16 & 6-17
1 216003 2 MIRROR,MANUAL REFER TO PAGES 6-16 & 6-17
2 216002 2 MIRROR,WIDE REFER TO PAGES 6-16 & 6-17

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

6-15
ELECTRICAL, MIRRORS BREAKDOWN

5 1

6 4

12
11
7

10

8
TD0003540

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

6-16
ELECTRICAL, MIRRORS BREAKDOWN

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 216001 1 MIRROR, ELECTRICAL, 24V REFER TO PAGES 6-12 & 6-13
1 216003 1 MIRROR, MANUAL REFER TO PAGES 6-14 & 6-15
2 226685 1 GLASS, MIRROR, ELECTRICAL
2 226688 1 GLASS, MIRROR, MANUAL
3 NSI 1 BODY
4 NSI 2 CLAMP
5 NSI 4 SCREW
6 226686 1 COVER, BACK
7 216002 1 MIRROR, WIDE ANGLE REFER TO PAGES 6-12, 13, 14, 15
8 226687 1 GLASS, MIRROR
9 NSI 1 SEAL
10 NSI 1 BODY
11 NSI 1 CLAMP
12 NSI 2 SCREW

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

6-17
ELECTRICAL, FLASHING BEACON (OPTIONAL)

5
1

TD0003643
514850613

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

6-18
ELECTRICAL, FLASHING BEACON (OPTIONAL)

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 218912 1 LIGHT,BEACON,XENON,AMBER
2 216286 1 HARNESS,BEACON,EXTENSION
3 206939 1 MOUNTING PIPE
4 176111 1 BRACKET,FLASHING BEACON
5 100370 4 WASHER,HARDENED
6 100314 2 NUT,NYLOC
7 100086 2 SCREW, HEXHD

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

6-19
ELECTRICAL, WORKLIGHTS (OPTIONAL)

2 4

E14832614
TD0003523

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

6-20
ELECTRICAL, WORKLIGHTS (OPTIONAL)

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 216287 1 HARNESS,WORKLIGHT
2 207454 2 CONDUIT
3 207030 1 LIGHT,WORK LIGHT
4 207030 1 LIGHT,WORK LIGHT

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

6-21
ELECTRICAL, REVERSE LIGHTS (OPTIONAL)

TD0003644
514850615

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

6-22
ELECTRICAL, REVERSE LIGHTS (OPTIONAL)

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 217719 1 LIGHT,FLOOD
2 100731 1 SCREW
3 100548 2 WASHER,HARDENED
4 100312 1 NUT,NYLOC

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

6-23
ELECTRICAL, MEMORY MODULE (OPTIONAL)

8 6

13

12

11
14
10
7 9
PLEASE NOTE:
FOR INSTALLATION INFO REFER
TO PROCEDURE BAS 000035

EACH CUSTOMER MUST HAVE


AT LEAST 1 OFF PROGRAMMING
KIT NO. 218714 & AT LEAST 1
OFF MASTER KEY PART 4
NO. 218713 FOR USER INFO
REFER TO MANUAL 872129
TD0003645
514850616

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

6-24
ELECTRICAL, MEMORY MODULE (OPTIONAL)

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 218849 1 ANTENNA,GPS, CABLE
2 218481 2 KEY,DRIVER ID,GREEN
3 218480 1 DRIVER ID, RECEPTACLE
4 217166 1 E-MODULE,MEMORY MODULE
5 208614 2 DUAL LOCK
6 203266 1 GROMMET,BLANK
7 187648 2 SPACER
8 186757 1 PLT,COVER,GPS ANTENNA,CAB
9 101181 2 SCREW,PAN,POZI
10 101167 4 WASHER,SPRING
11 100841 2 SCREW
12 100730 2 BOLT,HEXHD
13 100421 2 WASHER,FENDER
14 100063 4 WASHER,HARDENED

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

6-25
ELECTRICAL, SATELITE (OPTIONAL)

8
6
5
7 3

TD0003646
514850617

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

6-26
ELECTRICAL, SATELITE (OPTIONAL)

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 218544 1 E-MODULE,SAT MODULE
2 216085 1 HARNESS
3 203266 1 GROMMET,BLANK
4 178039 1 PLT,COVER,SATELLITE BOX
5 100665 4 SCREW,CHEESEHD
6 100421 3 WASHER,FENDER
7 100079 3 BOLT
8 100063 4 WASHER,HARDENED

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

6-27
ELECTRICAL, RADIO (OPTIONAL)

TD0003647
514850618

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

6-28
ELECTRICAL, RADIO (OPTIONAL)

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 263328 1 KIT,RADIO,BLAUPUNKT REFER PAGE 6-28 & 6-29
2 187672 1 BKT,BLAUPUNKT ANTENNA

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

6-29
ELECTRICAL, RADIO BREAKDOWN

3
4
TD0003685
263328

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

6-30
ELECTRICAL, RADIO BREAKDOWN

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 263592 1 KIT,SPEAKERS,BLAUPUNKT
2 216640 1 RADIO,FM/AM,BLAUPUNKT
3 216383 1 ANTENNA,RADIO,BLAUPUNKT
4 216291 1 HARNESS,RADIO,BLAUPUNKT

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

6-31
ELECTRICAL, ENGINE HARNESS

26
27
12

NOTE:
FUEL SENDER FOR B30 ONLY.
B20D FUEL SENDER POSITION 5
AND BREAKDOWN CAN BE FOUND
ON PAGE 6-42 / 6-43.

3
24
27
13 10

7
27 10
26 21

18

15
18
9
14 24

20 11
1 22

2
6

19
17 25

4
16
8 TD0003699 A
E14832631 A

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

6-32
ELECTRICAL, ENGINE HARNESS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 218241 1 HEADLAMP,COMBO,RHS,HELLA REFER TO PAGE 6-34 & 6-35
2 218240 1 HEADLAMP,COMBO,LHS,HELLA REFER TO PAGE 6-34 & 6-35
3 217810 1 HARNESS,ENGINE
4 216486 4 PLT,PIVOT,HEADLIGHT
5 216445 1 SENDER,FUEL,664MM
6 216258 2 COVER,DUST,HEADLAMP
7 216217 1 HORN
8 207832 2 COVER,HEAD LIGHTS,FRAME
9 206945 29 MOUNTING,RUBBER,SQUIGLY
10 203923 2 GROMMET
11 200653 33 CABLE TIE
12 187531 1 COVER PLT,FUEL SENDER
13 187424 1 MTG,HOOTER
14 176428 1 BKT, ELEC, F/CHASSIS
15 176249 1 PLT,MTG,ELECTRICAL,HARNESS
16 174737 2 PLT,PIVOT RETAINER,HEADLIGHT
17 101997 4 CAPSCREW,SOCHD
18 101345 2 WASHER,HARDENED
19 100953 4 CAPSCREW
20 100733 1 SCREW, HEXHD
21 100731 1 SCREW
22 100383 4 BOLT
23 100370 1 WASHER,HARDENED
24 100312 2 NUT,NYLOC
25 100208 4 CAPSCREW,SOCHD
26 100083 3 SCREW, HEXHD
27 100062 4 WASHER, FLAT

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

6-33
ELECTRICAL, LIGHT BREAKDOWNS

1 4

3
5
6

11

7,8 12

13

9,10

TD0003639

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

6-34
ELECTRICAL, LIGHT BREAKDOWNS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 207030 2 LIGHT,WORK LIGHT,2-WAY DEUTSCH
2 217719 2 LIGHT,REVERSE FLOODLIGHT REFER TO PAGE 6-46, 6-47
3 202933 6 BULB,24V 70W H3 PK22S (PIGTAIL)
4 206703 4 CONNECTOR,2-WAY DEUTSCH,MALE
5 100312 1 NUT,NYLOC
6 100082 1 SCREW
7 218240 1 HEADLAMP,COMBO,LHS,HELLA REFER TO PAGE 6-32 & 6-33
8 218241 1 HEADLAMP,COMBO,RHS,HELLA REFER TO PAGE 6-32 & 6-33
9 226126 1 LENS,HEADLAMP,COMBO,LHS,HELLA
10 226127 1 LENS,HEADLAMP,COMBO,RHS,HELLA
11 202934 2 BULB,24V 75/70W H4 P43T HDLT
12 200200 2 BULB,24V. 2W
13 204710 2 BULB,HEAVY DUTY 24V/22W/BA15S

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

6-35
ELECTRICAL, ARTIC HARNESS

9
8
2

6
5 1

7
4

TD0003702
E14832632

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

6-36
ELECTRICAL, ARTIC HARNESS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 218282 1 SWITCH,PRESSURE,5BAR REFER PAGE 4-26 FOR FITMENT
2 218281 1 SWITCH,PRESSURE,123BAR REFER PAGE 4-26 FOR FITMENT
3 217812 1 HARNESS,ARTIC
4 207390 1 SENDER, TEMP
5 100879 1 SCREW,SLT CHEESEHD
6 100812 1 WASHER
7 100530 1 WASHER,COPPER
8 100370 1 WASHER,HARDENED
9 100085 1 SCREW

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

6-37
ELECTRICAL, BATTERY BOX HARNESS

23
18
17

19
4
TO
EARTH

25 7
22 7 11
10
8
21

9
3
EXPLODED VIEW EXCLUDING
POWER HARNESS

TO CAB
EARTH BOSS

14 1
22
25
26
24 TO CHASSIS
EARTH BOSS TO STARTER
EARTH
15
26 TO STARTER

24
15 11

5
26
20

12
16
13

TD0003704
E14832633

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

6-38
ELECTRICAL, BATTERY BOX HARNESS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 218777 1 CABLE,EARTH
2 218777 1 CABLE,EARTH
3 217961 2 BATTERY,12V,108AH
3 216296 2 BATTERY,12V,102AH (OPTIONAL)
4 217725 1 CABLE,BATTERY,RED
5 217625 1 SOLENOID,CONT DUTY
6 216271 1 HARNESS,BATT BOX
7 216270 1 CABLE,BATTERY
8 216268 1 CABLE,BATTERY
9 216267 1 CABLE,BATTERY
10 216129 1 SWITCH,BATTERY DISCONNECT,DP
11 216064 1 CABLE,BATTERY,RED
12 206945 3 MOUNTING,RUBBER,SQUIGLY
13 206291 1 GROMMET
14 205259 1 CIRCUIT BREAKER
15 203830 2 CIRCUIT BREAKER
16 200653 13 CABLE TIE
17 187244 1 CLAMP,BATTERY
18 101309 3 WASHER,FENDER
19 101211 3 BOLT
20 101085 2 SCREW,HEXHD
21 100642 4 CAPSCREW,SOCHD
22 100370 2 WASHER,HARDENED
23 100312 3 NUT,NYLOC
24 100189 6 SCREW,HEXHD
25 100085 2 SCREW
26 100063 8 WASHER,HARDENED

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

6-39
ELECTRICAL, CHASSIS TRANSMISSION HARNESS

4
1

TD0003707
E14832634

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

6-40
ELECTRICAL, CHASSIS TRANSMISSION HARNESS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 216470 1 HARNESS,ZF TRANSM,ARTIC
2 206945 4 MOUNTING,RUBBER
3 200653 8 CABLE TIE
4 176398 2 PLT,HARNESS MTG

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

6-41
ELECTRICAL, PIGTAILS

TD0003692 A
E14816636 A

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

6-42
ELECTRICAL, PIGTAILS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 216446 1 SENDER,FUEL,913MM
2 216425 1 HARNESS,FUEL SENDER
3 206945 5 MOUNTING,RUBBER,SQUIGLY
4 200653 5 CABLE TIE
5 187531 1 COVER PLT,FUEL SENDER
6 100083 2 SCREW, HEXHD
7 100062 2 WASHER, FLAT

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

6-43
ELECTRICAL, FUEL HEATER (OPTIONAL)

514850650
TD0003519

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

6-44
ELECTRICAL, FUEL HEATER (OPTIONAL)

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 207981 1 ELEMENT,HEATER,FUEL,RACOR,B40D

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

6-45
ELECTRICAL, REAR CHASSIS

13
9

2
6 14

15

1
23 7
19

4
3 14

7 18

17
16
9
1
REAR HARNESS

17
16

16
21
17
16

5 11

10
12
16
20

TD0004455
E14440661

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

6-46
ELECTRICAL, REAR CHASSIS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 217819 1 HARNESS,REAR
2 217719 1 LIGHT,FLOOD REFER TO PAGE 6-34, 6-35
3 216028 2 LAMP,RED,LED,BRAKE/PARK
4 216027 2 LAMP,AMBER,LED,INDICATOR
5 207975 1 ALARM,BACK
6 206945 19 MOUNTING,RUBBER
7 206255 6 GROMMET
8 203927 1 GROMMET
9 200653 19 CABLE TIE
10 190685 1 ISOLATOR
11 186129 1 MTG,ALARM,BACK UP
12 176532 1 PLATE, PROTECTION
13 100731 1 SCREW
14 100548 2 WASHER,HARDENED
15 100502 3 CAPSCREW,SOCHD
16 100370 9 WASHER,HARDENED
17 100314 4 NUT,NYLOC
18 100312 1 NUT,NYLOC
19 100309 3 NUT,NYLOC
20 100094 2 BOLT,HEXHD
21 100086 2 SCREW, HEXHD
22 100085 1 SCREW
23 100063 3 WASHER,HARDENED

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

6-47
ELECTRICAL, CONNECTORS SHEET 1

1 2 3 4

5 6 7 8

9 10 11 12

13 14 15 16

17 18 19 20
128-1000-00
TD0004554

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

6-48
ELECTRICAL, CONNECTORS SHEET 1

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 216784 1 AMP 90 DEG FLAG TERMINAL, 11 MM USAGE: 217810
2 216816 2 AMP, 4.8 MM, FEMALE, PUSH-ON USAGE: 216291
3 216817 1 AMP, 1 WAY, SLIP-ON USAGE: 216221
USAGE: 216221(3); 216286(2);
4 206778 24 BOSCH, 1 WAY, PLUG, SOCKETS 216604(4); 217787(5); 217801(5);
217810(5)
GROTE & HARTMANN, 1 WAY, PUSH ON USAGE: 216221(2); 216604(6);
5 208041 26
TERMINAL 217787(6); 217801(6); 217810(6)
GROTE & HARTMANN, 13 MM NON-INSU- USAGE: 216271
6 216788 1
LATED TERMINAL
7 216809 1 GROTE & HARTMANN, 10 MM LUG USAGE: 216221
8 216810 1 GROTE & HARTMANN, 10 MM LUG USAGE: 216221
9 216811 1 GROTE & HARTMANN, 8 MM LUG USAGE: 216221
10 216812 2 GROTE & HARTMANN, 6 MM LUG USAGE: 216221
11 216813 2 GROTE & HARTMANN, 6 MM LUG USAGE: 216221
12 218737 2 GROTE & HARTMANN, SOCKET USAGE: 217801(1); 217810(1)
USAGE: 216221(1); 217787(1);
217789(1); 217791(2); 217801(1);
217806(1); 217807(2); 217808(1);
13 218950 24 GROTE & HARTMANN, 4 MM LUG
217809(2); 217810(1); 217812(1);
217813(2); 217816(2); 217817(2);
217818(2); 217819(2)
USAGE: 216271(3); 216292(3);
14 218952 11 GROTE & HARTMANN, 5 MM LUG 216433(1); 216761(1); 217787(1);
217801(1); 217810(1)
15 218953 2 GROTE & HARTMANN, 5 MM LUG USAGE: 216271(1); 216292(1)
USAGE: 216221(1); 216433(1);
216604(1); 216761(1); 217787(1);
16 218955 11 GROTE & HARTMANN, 6 MM LUG
217789(1); 217801(1); 217806(1);
217808(1); 217810(1); 217812(1)
USAGE: 216221(2); 216271(1);
17 218956 4 GROTE & HARTMANN, 6 MM LUG
216292(1)
18 218957 10 GROTE & HARTMANN, 6 MM LUG USAGE: 216271(5); 216292(5)
19 218958 2 GROTE & HARTMANN, 8 MM LUG USAGE: 216271(1); 216292(1)
20 218961 1 GROTE & HARTMANN, 10 MM LUG USAGE: 217819

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

6-49
ELECTRICAL, CONNECTORS SHEET 2

21 22 23 24

25 26 27 28

29 30 31 32

33 34 35 36

37 38 39 40
128-1000-00
TD0004555

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

6-50
ELECTRICAL, CONNECTORS SHEET 2

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
USAGE: 216221(3); 216604(1);
21 218962 15 GROTE & HARTMANN, 10 MM LUG 217789(2); 217801(2); 217806(2);
217808(2); 217812(2); 217880(1)
USAGE: 216221(1); 217787(2);
22 218963 9 GROTE & HARTMANN, 10 MM LUG 217787(1); 217801(2); 217810(2);
217810(1)
USAGE: 216604(1); 217787(1);
23 218964 4 GROTE & HARTMANN, 10 MM LUG
217801(1); 217810(1)
USAGE: 216271(2); 216292(2);
24 218965 6 GROTE & HARTMANN, 12 MM LUG
216604(2)
HELLERMANN TYTON, 1 WAY, BOOTLACE USAGE: 217880
25 207829 4
TERMINAL
26 216815 2 SUMITOMO, 3.0 MM, FEMALE, PUSH-ON USAGE: 216291
USAGE: 216284(3); 216285(16);
27 208580 37 AMP, 2 WAY, PLUG, SOCKETS 217789(7); 217806(7); 217808(1);
217812(3)
28 216328 1 AMP, 2 WAY, PLUG, SOCKETS USAGE: 216604
USAGE: 216271(1); 216292(1);
29 217711 7 AMP, 2 WAY, PLUG, SOCKETS 216604(1); 217810(1); 217816(1);
217817(1); 217818(1)
30 206726 1 DELPHI PACKARD, 2 WAY, PLUG, SOCK- USAGE: 216604
ETS
31 207080 1 DELPHI PACKARD, 2 WAY, PLUG, SOCK- USAGE: 216026
ETS
DELPHI PACKARD, 2 WAY, PLUG, SOCK- USAGE: 216604
32 216326 4 ETS
33 216327 1 DELPHI PACKARD, 2 WAY, RECEPTACLE, USAGE: 216604
PINS
34 216329 2 DELPHI PACKARD, 2 WAY, PLUG, SOCK- USAGE: 216604
ETS
DELPHI PACKARD, 2 WAY, RECEPTACLE, USAGE: 216604
35 216334 1 SOCKETS
36 216839 1 DELPHI PACKARD, 2 WAY, RECEPTACLE, USAGE: 216604
PINS
37 216856 3 DELPHI PACKARD, 2 WAY, PLUG, SOCK- USAGE: 216026
ETS
DELPHI PACKARD, 2 WAY, PLUG, SOCK- USAGE: 216026
38 216857 1
ETS
39 218559 1 DELPHI PACKARD, 2 WAY, PLUG, SOCK- USAGE: 216345
ETS
USAGE: 216286(1); 216425(1);
216433(1); 217787(2); 217789(5);
40 206703 28 DT DEUTSCH, 2 WAY, RECEPTACLE, PINS 217791(1); 217801(2); 217805(2);
217806(4); 217808(4); 217810(4);
217812(1)

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

6-51
ELECTRICAL, CONNECTORS SHEET 3

41 42 43 44

45 46 47 48

49 50 51 52

53 54 55 56

57 58 59 60
128-1000-00
TD0004556

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

6-52
ELECTRICAL, CONNECTORS SHEET 3

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
USAGE: 216026(1); 216221(7);
216285(1); 216287(2); 216415(1);
216425(1); 216604(1); 216605(1);
217787(2); 217789(6); 217791(5);
41 206704 75 DT DEUTSCH, 2 WAY, PLUG, SOCKETS 217801(3); 217805(1); 217806(4);
217807(4); 217808(4); 217809(2);
217810(5); 217812(5); 217813(4);
217816(4); 217817(4); 217818(4);
217819(3)
DT DEUTSCH, 2 WAY, RECEPTACLE, PINS USAGE: 216605
42 216735 1
WITH 1500 ohm 2W RESISTOR
43 216779 2 DT DEUTSCH, 2 WAY, RECEPTACLE, PINS USAGE: 216345(1); 216761(1)
44 216780 6 DT DEUTSCH, 2 WAY, PLUG, SOCKETS USAGE: 216415(2); 217789(4)
DT DEUTSCH, 2 WAY, RECEPTACLE,
45 216852 5 BLANKING PINS (x2) & WEDGE. NO TERMI- USAGE: 217812
NALS.
USAGE: 217787(1); 217791(1);
217801(1); 217807(1); 217809(1);
46 202557 11 M24, 2 WAY, 90° BAYONET, SOCKETS
217810(1); 217813(1); 217816(1);
217817(1); 217818(1); 217819(1)
USAGE: 216271(1); 217787(1);
47 202916 3 M27, 2 WAY, 90° BAYONET, SOCKETS
217801(1)
48 218079 1 SUMITOMO, 2 WAY, RECEPTACLE, PINS USAGE: 216604
49 206735 3 UTILUX, 2 WAY, PLUG, SOCKETS USAGE: 216221
50 216330 1 AMP, 3 WAY, PLUG, SOCKETS USAGE: 216604
51 218077 1 AMP, 3 WAY, RECEPTACLE, PINS USAGE: 216604
USAGE: 217789(1); 217791(1);
52 207524 7 DELPHI PACKARD, 3 WAY, PLUG, PINS 217807(1); 217809(1); 217813(1);
217816(1); 217817(1)
53 216325 1 DELPHI PACKARD, 3 WAY, RECEPTACLE, USAGE: 216604
SOCKETS
54 216333 3 DELPHI PACKARD, 3 WAY, RECEPTACLE, USAGE: 216604
SOCKETS
USAGE: 216221(3); 217791(3);
55 206690 18 DT DEUTSCH, 3 WAY, PLUG, SOCKETS 217807(2); 217813(2); 217816(2);
217817(2); 217818(2); 217819(2)
56 216924 3 DT DEUTSCH, 3 WAY, PLUG, SOCKETS USAGE: 216221(2); 216281(1)
USAGE: 216287(1); 216291(1);
57 206705 3 DT DEUTSCH, 3 WAY, RECEPTACLE, PINS
216415(1)
58 216925 2 DT DEUTSCH, 3 WAY, RECEPTACLE, PINS USAGE: 216025
59 216926 1 DT DEUTSCH, 3 WAY, RECEPTACLE, PINS USAGE: 216220
USAGE: 216221(1); 216686(1);
217791(1); 217807(1); 217809(1);
60 216358 10 DT DEUTSCH, 3 WAY, PLUG, SOCKETS
217813(1); 217816(1); 217817(1);
217818(1); 217819(1)

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

6-53
ELECTRICAL, CONNECTORS SHEET 4

61 62 63 64

65 66 67 68

69 70 71 72

73 74 75 76

77 78 79 80
128-1000-00
TD0004557

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

6-54
ELECTRICAL, CONNECTORS SHEET 4

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
DT DEUTSCH, 3 WAY, RECEPTACLE, PINS USAGE: 217791
61 216558 1
WITH GREEN/GREY WIRE BRIDGE
USAGE: 216686(1); 217789(1);
62 217820 5 HD10 DEUTSCH, 3 WAY, PLUG, SOCKETS
217806(1); 217808(1); 217812(1)
HD10 DEUTSCH, 3 WAY, RECEPTACLE, USAGE: 216221
63 217821 1
PINS
USAGE: 216604(2); 217787(2);
64 206777 8 UTILUX, 3 WAY, PLUG, SOCKETS
217801(2); 217810(2)
USAGE: 216221(1); 216686(1);
217791(1); 217807(1); 217809(1);
65 216359 10 TERMINATOR, CAN, 120 OHM
217813(1); 217816(1); 217817(1);
217818(1); 217819(1)
USAGE: 217787(1); 217801(1);
66 207475 3 AMP, 4 WAY, BAYONET, PLUG, SOCKETS
217810(1)
67 208000 1 AMP, 4 WAY, PLUG, SOCKETS USAGE: 216470
68 208001 1 AMP, 4 WAY, PLUG, SOCKETS USAGE: 216470
69 206722 1 BOSCH, 4 WAY, PLUG, SOCKETS USAGE: 216221
USAGE: 217789(2); 217806(2);
70 218308 8 BRAD HARRISON, 4 WAY, 90°, SOCKETS
217808(2); 217812(2)
USAGE: 216085(1); 217791(1);
71 206706 6 DT DEUTSCH, 4 WAY, RECEPTACLE, PINS 217813(1); 217816(1); 217817(1);
217818(1)
USAGE: 216221(4); 217791(3);
72 206707 23 DT DEUTSCH, 4 WAY, PLUG, SOCKETS 217807(3); 217809(3); 217813(3);
217816(3); 217817(3); 217818(1)
73 216331 1 DT DEUTSCH, 4 WAY, PLUG, SOCKETS USAGE: 216604
74 216782 1 DT DEUTSCH, 4 WAY, PLUG, SOCKETS USAGE: 217787
75 217706 2 DT DEUTSCH, 4 WAY, RECEPTACLE USAGE: 217807(1); 217809(1)
76 218464 2 HARNESS FLEX, 4 WAY, M27, SOCKETS USAGE: 217787(1); 217801(1)
USAGE: 216221(4); 216271(1);
77 201529 7 HIRSCHMANN, 4 WAY, FLUSH, SOCKETS
217787(1); 217801(1)
78 207504 6 HIRSCHMANN, 4 WAY, FLUSH, SOCKETS USAGE: 216221
79 208468 6 MOLEX, 4 WAY, PLUG, SOCKETS USAGE: 217880
GROTE & HARTMANN, 5 WAY, PLUG, USAGE: 216604(1); 217787(1)
80 207830 2 SOCKETS

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

6-55
ELECTRICAL, CONNECTORS SHEET 5

81 82 83 84

85 86 87 88

89 90 91 92

93 94 95 96

97 98 99 100
128-1000-00
TD0004558

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

6-56
ELECTRICAL, CONNECTORS SHEET 5

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
81 208348 1 AMP, 6 WAY, PLUG, SOCKETS USAGE: 217880
82 208495 1 AMP, 6 WAY, IQAN, PLUG, SOCKETS USAGE: 217880
83 218750 2 AMP, 6 WAY, PLUG, SOCKETS USAGE: 217789
DELPHI PACKARD, 6 WAY, PLUG, SOCK- USAGE: 216221
84 206729 1
ETS
USAGE: 216412(1); 217809(1);
85 206708 7 DT DEUTSCH, 6 WAY, RECEPTACLE, PINS 217817(1); 217818(1); 217819(2);
217880(1)
USAGE: 216221(7); 216412(1);
86 206709 14 DT DEUTSCH, 6 WAY, PLUG, SOCKETS 217809(2); 217817(1); 217818(1);
217819(2)
87 216336 1 DT DEUTSCH, 6 WAY, PLUG, SOCKETS USAGE: 216604
88 216335 1 FCI, 6 WAY, PLUG, SOCKETS USAGE: 216604
HELLA, 7 WAY, TRAILER CONNECTOR USAGE: 217809(1); 217817(1);
89 200742 5
WITH SOCKETS 217818(1); 217819(2)
90 206724 1 BOSCH, 8 WAY, PLUG, SOCKETS USAGE: 216221
USAGE: 217812(1); 218619(1);
91 206711 3 DT DEUTSCH, 8 WAY, RECEPTACLE, PINS
218755(1)
USAGE: 217806(1); 217808(1);
92 206712 3 DT DEUTSCH, 8 WAY, PLUG, SOCKETS
217812(1)
93 218437 2 DT DEUTSCH, 8 WAY, RECEPTACLE USAGE: 217806(1); 217808(1)
USAGE: 217789(1); 218619(1);
94 207505 3 GROENEVELD, 8 WAY, PLUG, SOCKETS
218755(1)
95 216332 1 TYCO, 8 WAY, PLUG, SOCKETS USAGE: 216604
96 217730 1 YAZAKI, 8 WAY, PLUG, SOCKETS USAGE: 216221
97 207498 1 AMP, 9 WAY, RECEPTACLE, PINS USAGE: 216221
98 216785 2 AMP, 9 WAY, RECEPTACLE, PINS USAGE: 216220(1); 216281(1)
99 216786 1 AMP, 9 WAY, PLUG, SOCKETS USAGE: 216220
100 216789 1 AMPHENOL, 9 WAY, PLUG, PINS USAGE: 216221

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

6-57
ELECTRICAL, CONNECTORS SHEET 6

101 102 103 104

105 106 107 108

109 110 111 112

113 114 115 116

117 118 119 120


128-1000-00
TD0004559

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

6-58
ELECTRICAL, CONNECTORS SHEET 6

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
HD DEUTSCH, 9 WAY, RECEPTACLE, USAGE: 216281
101 208880 1
SOCKETS
HDP DEUTSCH, 9 WAY, RECEPTACLE, USAGE: 216221
102 206719 1
PINS
USAGE: 216604(1); 217787(1);
103 206720 4 HDP DEUTSCH, 9 WAY, PLUG, SOCKETS
217801(1); 217810(1)
HDP DEUTSCH, 9 WAY, RECEPTACLE, USAGE: 216271(1); 216292(1)
104 216777 2
SOCKETS
USAGE: 216604(1); 217787(1);
105 216778 4 HDP DEUTSCH, 9 WAY, PLUG, PINS
217801(1); 217810(1)
USAGE: 216221(2); 216605(1);
106 217739 5 AMP, 10 WAY, PLUG, SOCKETS
217880(2)
107 207499 1 AMP, 12 WAY, PLUG, SOCKETS USAGE: 216221
108 207273 2 DT DEUTSCH, 12 WAY, RECEPTACLE, PINS USAGE: 216025(1); 216220(1)
USAGE: 216221(3); 217791(1);
109 207274 9 DT DEUTSCH, 12 WAY, PLUG, SOCKETS 217806(1); 217807(1); 217813(1);
217816(1); 217817(1)
110 218735 1 DT DEUTSCH, 12 WAY, RECEPTACLE USAGE: 217806
111 207476 1 AMP, 14 WAY, PLUG, SOCKETS USAGE: 216281
112 216084 1 DELPHI PACKARD, 14 WAY, PLUG, SOCK- USAGE: 216221
ETS
113 208008 1 HDP DEUTSCH, 14 WAY, PLUG, SOCKETS USAGE: 216220
USAGE: 217787(1); 217801(1);
114 207477 3 AMP, 15 WAY, PLUG, SOCKETS
217810(1)
115 207500 2 AMP, 15 WAY, PLUG, SOCKETS USAGE: 216221
116 216798 1 AMP, 15 WAY, RECEPTACLE, PINS USAGE: 216605
117 218255 1 DB, 15 WAY, PLUG, SOCKETS USAGE: 216085
118 216077 1 DELPHI PACKARD, 16 WAY, PLUG, SOCK- USAGE: 216025
ETS
119 216083 1 DELPHI PACKARD, 16 WAY, PLUG, SOCK- USAGE: 216221
ETS
120 121296 1 FRAMATONE, 16 WAY, PLUG, SOCKETS USAGE: 216291

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

6-59
ELECTRICAL, CONNECTORS SHEET 7

121 122 123 124

125 126 127 128

129 130 131 132

133 134 135 136

137 138 139 140


128-1000-00
TD0004560

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

6-60
ELECTRICAL, CONNECTORS SHEET 7

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
121 207501 2 AMP, 18 WAY, PLUG, SOCKETS USAGE: 216221
AFL AUTOMOTIVE, 20 WAY, PLUG, SOCK- USAGE: 216026
122 216076 1
ETS
123 207502 3 AMP, 21 WAY, PLUG, SOCKETS USAGE: 216221
124 216787 1 AMP, 21 WAY, RECEPTACLE, PINS USAGE: 216605
125 206713 2 HDP DEUTSCH, 21 WAY, PLUG, SOCKETS USAGE: 216222(1); 217790(1)
HDP DEUTSCH, 21 WAY, PLUG, SOCKETS, USAGE: 217788
126 216071 1
90°
USAGE: 216222(1); 217789(1);
127 216767 4 HDP DEUTSCH, 21 WAY, PLUG, PINS, 90°
217806(1); 217812(1)
USAGE: 217788(1); 217790(1);
128 216768 4 HDP DEUTSCH, 21 WAY, PLUG, PINS
217809(1); 217819(1)
HDP DEUTSCH, 21 WAY, RECEPTACLE, USAGE: 217789(1); 217806(1);
129 216769 4
SOCKETS 217808(1); 217812(1)
USAGE: 217791(1); 217807(1);
HDP DEUTSCH, 21 WAY, RECEPTACLE, 217813(1); 217816(1); 217817(1);
130 216770 6
PINS
217818(1)
HDP DEUTSCH, 21 WAY, RECEPTACLE, USAGE: 216221
131 216771 1
SOCKETS
132 216772 1 HDP DEUTSCH, 21 WAY, PLUG, PINS USAGE: 217880
USAGE: 216604(1); 217789(1);
133 216773 5 HDP DEUTSCH, 23 WAY, PLUG, PINS, 90°
217806(1); 217808(1); 217812(1)
134 216774 2 HDP DEUTSCH, 23 WAY, RECEPTACLE, USAGE: 216221(1); 216605(1)
SOCKETS
135 208002 1 ZF, 24 WAY, PLUG, SOCKETS USAGE: 216470
136 206717 2 HDP DEUTSCH, 31 WAY, RECEPTACLE, USAGE: 216025(1); 216220(1)
PINS
137 206718 1 HDP DEUTSCH, 31 WAY, PLUG, SOCKETS USAGE: 216026
138 207473 2 HDP DEUTSCH, 31 WAY, RECEPTACLE, USAGE: 216221(1); 217880(1)
SOCKETS
USAGE: 216285(1); 216604(1);
139 216091 5 HDP DEUTSCH, 31 WAY, PLUG, PINS
217787(1); 217801(1); 217810(1)
140 216095 1 HDP DEUTSCH, 31 WAY, RECEPTACLE, USAGE: 216284
SOCKETS

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

6-61
ELECTRICAL, CONNECTORS SHEET 8

141 142 143 144

145 146 147 148

149 150 151

128-1000-00
TD0004561

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

6-62
ELECTRICAL, CONNECTORS SHEET 8

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
HDP DEUTSCH, 31 WAY, PLUG, PINS, 90 USAGE: 216284
141 216096 1
DEGREE
142 216861 1 HDP DEUTSCH, 31 WAY, PLUG, SOCKETS USAGE: 216470
143 216081 3 CINCH BL, 32 WAY, PLUG, SOCKETS USAGE: 216221(2); 216605(1)
144 216082 2 CINCH BN, 32 WAY, PLUG, SOCKETS USAGE: 216221
145 216405 1 CINCH BN, 32 WAY, PLUG, SOCKETS USAGE: 216605
146 216775 1 HDP DEUTSCH, 33 WAY, PLUG, PINS, 90° USAGE: 216604
HDP DEUTSCH, 33 WAY, RECEPTACLE, USAGE: 216605
147 216776 1
SOCKETS
148 208439 1 AMP, 42 WAY, PLUG, SOCKETS USAGE: 217880
149 216080 3 CINCH, 48 WAY, PLUG, SOCKETS USAGE: 216221(2); 216605(1)
150 208009 1 AMP, 68 WAY, PLUG, SOCKETS USAGE: 216220
AFL AUTOMOTIVE, 80 WAY, PLUG, SOCK- USAGE: 216025
151 216074 1
ETS

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

6-63
6-64
SECTION 7 FRAME & BODY

872139 - 2306D ARTIC HAULER - DEC 2006


7-1
CAB ASSEMBLY

TD0003468

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

7-2
CAB ASSEMBLY

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 263059 1 KIT,CAB,COMPLETE,2306D

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

7-3
CAB SHELL

Td0003497 A

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

7-4
CAB SHELL

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 264362 1 SHELL,CAB,SMALL,YELLOW
2 207871 1 ROOF,CAB,YELLOW
5 208104 A/R GASKET

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

7-5
CAB / BONNET INTERFACE SEAL

88

63

18

64
90

E14832301 SH7 D
TD0003538 C

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

7-6
CAB / BONNET INTERFACE SEAL

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
18 207799 1 SEAL,BONNET,CAB INTERFACE
63 145018 2 O RING
64 101307 5 WASHER,FLAT
88 100125 2 SCREW,HEXHD
90 100090 25 SCREW,HEXHD

872139 - 2306D ARTIC HAULER - DEC 2006 REV D

7-7
HVAC SEALING, CAB

FOLD TOP SECTION


OVER

15

51
78

PARTIAL CAB FRAME 92

96

93

52

50

14

96

93

E14832301 SH8 D
TD0003541 C

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

7-8
HVAC SEALING, CAB

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
14 208044 1 SEAL,LASTO 'D',SIDE,CAB
15 208043 1 SEAL,LASTO 'D',FRONT,CAB
50 176593 1 ASSY,BAFFLE MTG,CAB,BTM
51 176591 1 ASSY,BAFFLE MTG,CAB,FRONT
52 176590 1 PLT,BAFFLE MTG,BONNET
78 100370 44 WASHER,HARDENED
92 100086 2 SCREW, HEXHD
93 100081 18 SCREW,HEXHD
96 100061 22 WASHER,FLAT

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

7-9
WINDOW GUARD, HANDRAILS & CAB MOUNTINGS

37 90
78

55
16

16 55

78
90

16

55

77 16
81
90 78 55

86 81 78
77 90
77

86
77 77
42 86
77
87 81
60
77
76 86
30 81
76 77
72 16
55
75
58
78
76 90
76
75 59 16
55

78
90

TD0003508 C
E14832301 SH3-8 D

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

7-10
WINDOW GUARD, HANDRAILS & CAB MOUNTINGS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
16 207881 8 GASKET,GRAB HANDLE
30 206293 4 MTG,RUBBER,CAB REFER TO PAGE 7-12 FOR ASSEMBLY
37 182285 1 HANDRAIL,CAB,ROOF
42 181880 1 HANDLE,CAB,LHS,TOP,REAR
55 176312 8 SHIM
58 174676 1 PLT,MTG,RHS,GUARD,WINDOW
59 187790 1 HANDRAIL.CAB.RHS REAR
60 173443 1 GUARD WINDOW REAR
72 100734 8 BOLT,HEXHD
75 100654 16 NUT,STOVER
76 100536 36 WASHER,HARDENED
77 100424 8 WASHER,HARDENED
78 100370 44 WASHER,HARDENED
81 100316 8 NUT,NYLOC
86 100210 4 BOLT
87 100128 8 SCREW,HEXHD
90 100090 25 SCREW,HEXHD

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

7-11
CAB MOUNTINGS MISC. ASSEMBLY

CAB

4 1

MOUNTINGS BOLTED TO
TOP OF FRONT CHASSIS
(REFER TO PAGE 7-50)

4
4

5 5

TD0004495

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

7-12
CAB MOUNTINGS MISC. ASSEMBLY

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 206293 4 MTG, RUBBER, CAB
2 100128 8 SCREW, HEXHD
3 100734 8 BOLT, HEXHD
4 100536 32 WASHER, HARDENED
5 100654 16 NUT, STOVER

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

7-13
REAR VIEW MIRROR BRACKETS

(RHS TOP ASSY)

68

1 80

79
78
36 41
40, 41

78 44
47
USE AS
91 NEEDED 96
48
54 61 74

31 34

54 38, 39

81
78
82
11
1
79 12
78
36
35

USE AS
NEEDED
45

46

90
57
78 17

91
78
54
31 82
54
81 E14832301 Sh5 D
Td0003529 C

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

7-14
REAR VIEW MIRROR BRACKETS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 218678 4 BLOCK,LOCATE,MIRROR
11 216003 2 MIRROR,MANUAL REFER TO PAGES 6-16 & 6-17
12 216002 2 MIRROR,WIDE REFER TO PAGES 6-16 & 6-17
17 207863 2 GASKET,LOWER MIRROR BKT
31 201666 4 SPRING
34 186316 2 SHIM
35 186315 2 SHIM
36 186149 4 PIN,LOCATE,MIRROR
38 182284 1 MTG,CAB,MIRROR,BKT,RHS
39 182283 1 MTG,CAB,MIRROR,LHS
40 182282 1 MTG,MIRROR,LHS
41 182281 1 MTG,MIRROR,RHS
44 178726 8 TAG,LOCK,MIRROR
45 178569 2 SHIM
46 178568 2 SHIM
47 178567 2 SHIM
48 178407 2 SHIM
54 176379 8 WASHER,SPRING
57 176303 2 SHIM
61 166566 8 PIN,MTG,MIRROR
68 100936 2 BOLT
74 100730 8 BOLT,HEXHD
78 100370 44 WASHER,HARDENED
79 100364 8 SCREW,HEXHD
80 100359 2 WASHER,FENDER
81 100316 8 NUT,NYLOC
82 100314 8 NUT,NYLOC
90 100090 25 SCREW,HEXHD
91 100089 4 SCREW,HEXHD
96 100061 22 WASHER,FLAT

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

7-15
CAB DOOR ASSEMBLY

53
28
70

13

62
7
65

26

25

95
71
19
3 24
22

32
49
94
66

84 33
21 85
67
93 69
85
33
20

56

TD0003520 C
E14832301 SH2 D

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

7-16
CAB DOOR ASSEMBLY

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
3 218331 1 BOOT,RUBBER,DOOR HANDLE
4 217590 1 SEAL,DOOR,MAIN
6 217557 1 WINDOW,DOOR,SLIDING
7 217556 1 DOOR,MAIN,YELLOW
13 208103 12 GASKET,5X5 ROLL STOCK
19 207647 1 KNOB,BIN TIP
20 207375 1 BOLT,STRIKER,TRIMARK
21 207366 1 LATCH,LH,TRI/MARK
22 207230 1 TRIMARK,LH HOUSING
24 206465 1 STRUT,CAB
25 206453 1 RUBBER,STRAP,DOOR
26 206451 2 BKT,STRAP,DOOR
28 206415 6 HINGE,EXTERIOR
32 201509 1 LATCH,GASKET
33 200779 2 TIE ROD END
49 176962 2 MTG BKT,LATCH
53 176431 2 SHIM
56 176306 1 WASHER,CAB
62 161086 1 SPACER BLOCK,DOOR STRAP
65 101174 2 CAPSCREW,CSK,SOC
66 101085 4 SCREW,HEXHD
67 100947 4 WASHER,FLAT
69 100850 1 STUD,M/S,FULL THREAD
70 100837 36 CAPSCREW,CSK
71 100832 4 CAPSCREW,CSK
84 100310 2 NUT, NYLOC
85 100281 2 NUT,HEXAGON
93 100081 18 SCREW,HEXHD
94 100063 4 WASHER,HARDENED
95 100062 7 WASHER, FLAT

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

7-17
CAB WINDOWS

13

27

E14832301 Sh4 D
Td0003526 C

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

7-18
CAB WINDOWS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
2 218342 1 WINDOW,RHS,SLIDING
8 217555 1 WINDOW,LH,FRONT,TOUGHENED
9 217151 1 WINDOW,REAR
13 208103 12 GASKET
27 206418 1 WINDOW,CURVED

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

7-19
WINDOW CATCHES

2, 3

TD0003527A

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

7-20
WINDOW CATCHES

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 221629 1 CATCH,CAB,SLIDING WINDOW
2 221627 1 CATCH,VERTICAL,SLIDING WINDOW,RHS
3 221628 1 CATCH,VERTICAL,SLIDING WINDOW,LHS
4 101197 2 SCREW,MACHINE CSK POSI.S/S

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0


7-21
DOOR, HVAC SYSTEM

70
29

28

89
78
23

73

95
83 95

43

E14832301 Sh6 D
Td0003493 C

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0


7-22
DOOR, HVAC SYSTEM

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
5 217588 1 SEAL,DOOR,HVAC,RHS
23 206491 1 STRUT,CAB
28 206415 6 HINGE,EXTERIOR
29 206412 1 DOOR,HVAC,YELLOW
43 181684 1 MTG,HATCH,HVAC DOOR STRUT
70 100837 36 CAPSCREW,CSK,SOCHD
73 100731 3 SCREW
78 100370 44 WASHER,HARDENED
83 100312 1 NUT,NYLOC
89 100092 2 BOLT, HEXHD
95 100062 7 WASHER, FLAT

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0


7-23
CAB INTERIOR MISC. PARTS

EMERGENCY HAMMER
ASSEMBLY

59

2
68
31
61
68
55 35
36

68

54
66
21 71
71 46
39
44
56 64
45
14
44
43
64
10
68
65

32

54
20
71

63
44
5
64 45
56

13
64
44 TD0003485 A
43 E14832302 SH6-9 C

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

7-24
CAB INTERIOR MISC. PARTS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
2 220397 2 HOOK,CLOTHES
5 217758 1 PLT,BLANKING,RADIO FACE
10 216473 1 MAT,COOL BOX
13 216454 1 GASKET
14 216453 1 KIT,GASKET,COOL BOX,
20 216278 1 LID,FUSES/RELAYS
21 216277 1 LID,COOLER BOX,CAB
31 216039 1 HAMMER,EMERGENCY EXIT
32 216004 1 PANEL,INTERIOR,MAIN DOOR
35 207968 2 COVER,SPEAKER
36 207879 1 STRAP,COAT
39 206585 35 HEXSERT
43 206444 2 RUBBER,LATCH,COOLBOX
44 206442 2 LATCH,COOLBOX
45 206441 4 HINGE,INTERIOR
46 206439 5 HANDLE,CAB INTERIOR
54 101185 8 CAPSCREW
55 101176 15 NUT,SPEED
56 101175 8 CAPSCREW,CSK
59 101152 2 SCREW,CSK,SELFTAP
61 101010 1 WASHER,FENDER
63 100872 3 SCREW,PANHD SELFTAP
64 100842 8 POP RIVET
65 100838 15 WASHER,FLAT
66 100835 23 CAPSCREW
68 100830 26 SCREW,PANHD,SELFTAP
71 100615 18 WASHER, FLAT

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

7-25
CAB INTERIOR HATCHES AND LIDS

25 15 55

65

40 68

34

63

19 50

66
52
47
39

66
11 62

12 39
68
65 37

16 55

TD0003480 A
E14832302 SH5-9 C

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

7-26
CAB INTERIOR HATCHES AND LIDS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
11 216472 1 MAT,DASH ACCESS
12 216457 1 COVER,E-MODULE
15 216430 1 PANEL,WIPER,REAR
16 216429 1 PANEL,HOLD-ALL
19 216285 1 PANEL,LEVER
25 216235 1 PANEL,MDU
34 208085 1 BLANK,MIRROR SWITCH
37 207864 1 GASKET,ELECTRICAL HATCH
39 206585 35 HEXSERT
40 206454 1 ASHTRAY,TOP MNT,PLASTIC
47 206437 18 HEXSERT
50 181860 1 ARM,WHEEL SPANNER
52 171508 2 CLAMP,PIPE,HOLE
55 101176 15 NUT,SPEED
62 100947 2 WASHER,FLAT
63 100872 3 SCREW,PANHD SELFTAP
65 100838 15 WASHER,FLAT
66 100835 23 CAPSCREW
68 100830 26 SCREW,PANHD,SELFTAP
69 100799 2 BOLT,WING

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

7-27
CAB FLOOR MATS & INTERIOR PANELS

23

29

24

33 30

57

38
26

67
38

42

TD0003487 A
E14832302 SH3-9 C

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

7-28
CAB FLOOR MATS & INTERIOR PANELS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
6 216673 1 MAT,TOOLBOX,
23 216238 1 COVER,B PILLAR,RHS
24 216237 1 COVER,B PILLAR,LHS
26 216234 1 MAT,FLOOR,CAB
29 216214 1 COVER,A PILLAR,RHS
30 216197 1 COVER,A PILLAR,LHS
33 208614 12 DUAL LOCK
38 207266 8 HEXSERT,OPEN
42 206447 1 PLATE,STEP
57 101174 6 CAPSCREW,CSK
67 100832 2 CAPSCREW,CSK

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

7-29
ROOF HEADLINERS

39
73
66
(3 places only)

38
28

27

41

57

E14832302 SH2-9 C
Td0003490 A

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

7-30
ROOF HEADLINERS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
7 216646 14 FASTENER,PLASTIC,HEADLINER
27 216233 1 HOODLINER,FRONT
28 216232 1 HOODLINER,REAR
38 207266 8 HEXSERT
39 206585 35 HEXSERT
41 206449 1 SUN VISOR
57 101174 6 CAPSCREW,CSK
66 100835 23 CAPSCREW
73 100358 3 WASHER,FLAT

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

7-31
OPERATOR AND TRAINER SEAT INSTALLATION

22

60 49

70
77

58 47

77
76

18
47

17 TRAINER SEAT

3
77

76

47
77
70

TD0003567 A
E14832302 SH4-9 C

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

7-32
OPERATOR AND TRAINER SEAT INSTALLATION

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
EXCLUDES HEADREST AND ARM-
1 290433 1 SEAT,OPERATOR
REST
1 290444 1 SEAT,OPERATOR INCLUDES HEADREST AND ARMREST
3 218867 1 SEAT,TRAINER REFER TO PAGES 7-34 & 7-35
8 216523 1 COVER,SEAT,TRAINER
17 216382 1 CUSHION,SEAT,TRAINER
18 216381 1 CUSHION,BACKREST,TRAINER
22 216243 1 HOLDER,DOCUMENT,SEARS
47 206437 18 HEXSERT
49 187533 1 PLT,MNT,BACKREST,SEAT,TRAINER
58 101172 6 BOLT,HEX
60 101062 6 POP RIVET
70 100731 10 SCREW
76 100083 7 SCREW, HEXHD
77 100062 17 WASHER, FLAT

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

7-33
TRAINER SEAT MOUNTING

TD0003580

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

7-34
TRAINER SEAT MOUNTING

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 218867 1 MOUNTING,SEAT,TRAINER REFER TO PAGES 7-32 & 7-33
2 264103 1 ASSY,SEATBELT,SEAT,TRAINER
3 100316 1 NUT,NYLOC

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

7-35
SEAT ASSEMBLY, SEARS

1
9

19

10
11
12

13

2
14

4 18 15

16
17

4
8
5

TD0003021

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

7-36
SEAT ASSEMBLY, SEARS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 290444 1 SEAT, OPERATOR, DDH COMPLETE WITH ITEMS 9 TO 19
1 290433 1 SEAT, OPERATOR, DDH2 COMES WITHOUT ITEM 9 TO 19
2 226735 1 CUSHION , BACKREST
3 226736 1 CUSHION, SEAT
4 226654 1 SEAT BELT
5 226655 1 COVER, SIDE
6 226652 1 SUSPENSION ASSY, C.E.AIR
7 226653 1 MOUNTING
8 226773 1 KIT, SLIDE CONTROL
9 263818 1 KIT, HEADREST & ARMREST, DDH (OPTIONAL)
(OPTIONAL) INCLUDES ITEMS 11, 14 TO
10 263936 1 KIT, ARMREST, RH
18
11 226747 1 PAD, ARMREST, RH
12 263937 1 KIT, ARMREST, LH (OPTIONAL) INCLUDES ITEMS 13 TO 18
13 226748 1 PAD, ARMREST, LH
14 100857 1 WASHER, BODY
15 100846 2 NUT, CENTRE LOCK
16 100147 1 WASHER, FLAT
17 226749 1 BLOCK, SPACER, ARMREST
18 100608 1 CAPSCREW, BUTTON, SOC HD
19 226746 1 HEADREST (OPTIONAL)

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

7-37
BASE, SEAT ASSEMBLY, SEARS

5
2

10

11

8
11

TD0003022

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

7-38
BASE, SEAT ASSEMBLY, SEARS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 226652 1 SUSPENSION ASSY, C.E.AIR
2 226644 1 KIT, SERVICE, AIR VALVE
3 226645 1 KIT, SERVICE, ISOLATOR SHOCK
4 226737 1 KIT, SERVICE, AIR SPRING
5 226647 1 KIT, SERVICE, BEARING & ROLLERS
6 226648 1 KIT, SERVICE, ISOLATOR LATCH
7 226646 1 SHAFT, BEARING
8 226649 1 KIT, SERVICE, SUSPENSION SHOCK
9 226738 1 BELLOWS
10 226650 1 KIT, TETHER BELT
11 226651 1 KIT, SERVICE, BUMBER

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

7-39
STEERING COLUMN MISCELLANEOUS PARTS

48

53

72
51 75
72

74

74

TD0004257
E14832302 SH7-9 C

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

7-40
STEERING COLUMN MISCELLANEOUS PARTS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
4 218287 1 COLUMN,STEERING
48 204600 1 STEERING WHEEL REFER TO PAGES 7-42 & 7-43
51 176327 1 SPACER,STEERING COLOUMN
53 101356 2 BOLT,HEXHD
72 100370 6 WASHER,HARDENED
74 100314 3 NUT,NYLOC
75 100090 1 SCREW,HEXHD

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

7-41
STEERING COLUMN

1
10

31
30

5 32

3
4
18 11

15 2 19
14 20

12 21
13
16
17
15
14

22

26

23
27 24
28 25
27

29 26
TD0004478

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

7-42
STEERING COLUMN

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 218287 1 COLUMN,STEERING REFER TO PAGES 7-40 & 7-41
2 205422 1 SUPPORT Includes items 30 to 32
3 204112 1 SCREW,ADJUSTING HANDLE
4 204111 1 GUARD,TELESCOPIC
5 204110 1 BOOT,STEERING COLUMN
6 205429 1 SHAFT,STEERING
7 204115 2 SPACER,SPLINED
8 101364 1 NUT,HEXAGON
9 204600 1 WHEEL,STEERING
10 204438 1 CAP,STEERING WHEEL
11 205427 1 BOLT,STEPPED
12 205428 1 SPACER
13 204113 1 NUT, ADJUSTING HANDLE
14 100390 2 CAPSCREW
15 100615 2 WASHER,FLAT
16 223968 2 NUT,ROUND SPECIAL
17 204170 1 BASE, ASSY
18 100090 1 SCREW,HEXHD
19 101356 2 BOLT,HEXHD
20 100370 3 WASHER,HARDENED
21 100314 3 NUT,NYLOC
22 205423 1 SHAFT
23 205424 1 NUT
24 205425 1 SHAFT,SPLINED
25 218286 1 KNUCKLE,STEERING
26 100198 2 SCREW,HEXHD
27 100283 2 NUT,HEXAGON
28 207787 1 COLUMN,BASE,STEER ORBITAL
29 100085 4 SCREW,HEXHD
30 226657 1 CIRCLIP Comes with item 2
31 226658 1 CIRCLIP Comes with item 2
32 226659 1 BEARING Comes with item 2

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

7-43
CAB AIR DUCTING, HVAC SYSTEM

Vent Detail 1

3
2

Vent Detail 2

10 9

7 1
10
4
10 2
9
7
2 8 9
7
9 9
9 7
9

9 9
7
9

7
2
9 9
9 7
5

6
6 9 10
11
7

9 11

12 9

E14832532 B SH1
TD0003548A

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

7-44
CAB AIR DUCTING, HVAC SYSTEM

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 264448 1 KIT,GASKET,HVAC SYSTEM
2 217595 3 VENT,ADAPTOR,SWIVEL
3 217594 4 VENT,SWIVEL
4 216236 1 VENT,BOX,COOLER
5 216216 1 HVAC UNIT,24V,B30D
6 207175 2 ASSY,DRAIN TUBE,HVAC
7 204187 A/R AIRDUCT,FLEX
8 202346 1 AIR DUCT:FLEX
9 200871 22 CABLE TIE
10 100938 21 SCREW,COUNTERSUNK
11 206945 2 MTG,RUBBER
12 262449 1 KIT,GASKET,HVAC,FRESH

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

7-45
AIRCON DRIER UNIT & PIPING

11
11
5
10

3 18
21

11

8 5

4
12 11

12 16
7 19
20

13

7 15
6
14 21
22
1 17
21 2
18

E14832532 B SH2
TD0003208D

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

7-46
AIRCON DRIER UNIT & PIPING

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 910264 1 INSULATION,HOSE,HVAC
2 241148 1 ASSY,HOSE,HVAC,UNIT,FWAL
3 241147 1 ASSY,HOSE,HVAC,DRY,UNIT
4 241146 1 ASSY,HOSE,HVAC,FWAL,DRY
5 218686 2 HOSE,RADIATOR
6 207117 2 P-CLIP
7 206585 6 HEXSERT,OPEN
8 204043 1 RECEIVER DRIER
9 204042 1 SWITCH,BINARY PRESSURE
10 203908 4 P-CLIP
11 203588 4 CLAMP,HOSE
12 200050 2 CLAMP,HOSE
13 176177 1 PLATE,BULKHEAD,FIREWALL
14 176088 1 BKT,RECEIVER DRIER,HVAC
15 120679 2 ADAPTOR
16 100198 4 SCREW, HEXHD
17 100193 1 SCREW,HEXHD
18 100080 6 BOLT
19 100065 4 WASHER,SPRING
20 100062 4 WASHER,FLAT
21 100061 7 WASHER,FLAT
22 100054 1 WASHER,SPRING

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

7-47
AIRCON UNIT

3
22

21
13
18

12

50

8 14
51
31
32
40 29 1 33
45
28

4 61 41
6
23
42
30
19
17
19 27
27
5
11
16
26 21
25 7

27

23 20
15

2 9
34 35

TD0003605

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

7-48
AIRCON UNIT

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
A 216216 1 hvac UNIT, 24V
1 226837 1 Casing assembly
2 226050 1 side cover assy
3 226838 1 top cover assy
4 226052 1 mounting plate, actuator
5 226839 1 flapper, floor
6 226840 1 flapper, defrost / dash
7 226055 1 flapper, fresh air
8 226056 1 support, coil
9 226057 1 support, block valve
11 226841 1 bracket mtg, fresh air actuator
12 226021 1 HEATER COIL
13 226020 1 EVAPORATOR COIL
14 226019 1 AIR FILTER ASSY
15 226018 1 BLOWER ASSY, 24V
16 226842 1 retainer, aircon coil
17 226843 1 THERMOSTAT
18 226844 3 clip, panel
19 226015 3 MOTOR ACTUATOR 12V
20 226014 1 COPPER TUBE ASSY
21 207178 9 AIR HOSE ADAPTER
22 207177 1 AIR HOSE ADAPTER, 2"
23 226013 3 SNAP BUSHING, 1/4"
25 226060 8 screw
26 100613 8 washer
27 226011 8 NYLON SPACER 1/2"
28 226010 6 CONSTANT TENSION BAND CLAMP
29 226006 1 hose, heater, 60mm long
30 226006 1 hose, heater, 325mm long
31 226009 2 STUD BAIL STYLE
32 226008 2 RETAINER
33 226007 2 RECEPTACLE
34 101129 2 bolt, hexhd
35 220635 1 BLOCK VALVE
40 220765 2 O-RING
41 226006 1 HEATER HOSE, 220mm long
42 226005 2 NYLON SPACER
45 226016 1 MOTORIZED VALVE ASSY
50 226280 1 relay board
51 226846 1 wiring harness
61 200061 2 clamp, pipe

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

7-49
FRONT CHASSIS KIT

9
15 5
24

30
18 1
23
19 29
8 18
19 22
32
11 28
34 21 12
24 20
33 13
24 3
2
31
14 25

22
26 4
20
16 21
24 20
27
20
10
16

17
35

28
35
6
35
28

7
35
17
E14816101 A
TD0003542

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

7-50
FRONT CHASSIS KIT

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 187272 1 FRAME,S/TNK,BON/CATCH
2 186040 1 MTG,BRACKET,HYD PLATE
3 186036 2 CHANNEL, STRAP SUPPORT
4 182371 1 CHASSIS,FRONT
5 178889 1 MTG,FRONT,P/SHAFT GUARD
6 178747 1 MTG PLT,HOSES,F/CHASSIS
7 178746 1 MTG PLT,EXHAUST,F/CHASSIS
8 174687 1 MTG,REAR,P/SHAFT,GUARD
9 174677 1 GUARD,PROP SHAFT
10 174497 1 MTG,CAB,FRONT RIGHT REFER TO PAGE 7-12
11 174496 1 MTG,CAB,FRONT LEFT REFER TO PAGE 7-12
12 174490 2 MTG,FUEL TANK,BATT BOX
13 173482 1 MTG,NUMBER PLATE
14 161913 8 BOS, STRAP, F/CHASSIS
15 100945 8 SCREW,HEXHD
16 100653 8 NUT,STOVER
17 100569 4 SCREW
18 100548 16 WASHER,HARDENED
19 100536 8 WASHER,HARDENED
20 100532 16 WASHER,HARDENED
21 100491 8 SCREW,HEXHD
22 100424 8 WASHER,HARDENED
23 100415 4 NUT,NYLOC
24 100370 32 WASHER,HARDENED
25 100364 2 SCREW,HEXHD
26 100316 4 NUT,NYLOC CLASS
27 100314 16 NUT,NYLOC
28 100312 12 NUT,NYLOC
29 100212 4 BOLT
30 100198 8 SCREW, HEXHD
31 100147 2 WASHER,FLAT
32 100146 4 SCREW,HEXHD
33 100091 2 SCREW,HEXHD
34 100090 6 SCREW,HEXHD
35 100062 8 WASHER,FLAT

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

7-51
FRONT SUSPENSION

17
3
7 15

18

11
14
16
11 14

1
16

11

12
13
10 11
14
8
14
16

TD0004456
E14440102

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

7-52
FRONT SUSPENSION

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 263223 1 ASSY,LINK,F.SUSP,LHS REFER TO PAGE 7-56 & 7-57
2 263222 1 ASSY,LINK,F.SUSP,RHS REFER TO PAGE 7-56 & 7-57
3 230356 1 CYL,SUSP.STRUT,LHS REFER TO PAGE 7-58 FOR ASSEMBLY
4 230355 1 CYL,SUSP.STRUT,RHS REFER TO PAGE 7-58 FOR ASSEMBLY
5 206364 1 LINK,DRAG
6 206071 2 SHOCK MAT
7 183634 2 PLT,STOP CLAMP,F/SUSP
8 178169 8 SHIM,AXLE SPACING
9 161016 4 BOSS
10 101326 4 BOLT,HEXHD
11 100887 20 CAPSCREW,SOCHD
12 100777 4 NUT,HEXAGON
13 100547 4 WASHER,FLAT,HARDENED
14 100532 32 WASHER,HARDENED
15 100370 16 WASHER,HARDENED
16 100322 16 NUT,HEX
17 100314 8 NUT,NYLOC
18 100089 8 SCREW

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

7-53
FRONT SUSPENSION, LINK ASSEMBLY

2
3

3
1

A 5

TD0004500

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

7-54
FRONT SUSPENSION, LINK ASSEMBLY

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
A 263223 1 ASSY,LINK,F.SUSP,LHS REFER TO PAGE 7-54 FOR FITMENT
A 263222 1 ASSY,LINK,F.SUSP,RHS REFER TO PAGE 7-54 FOR FITMENT
1 100322 4 NUT,HEXHD
2 100887 4 CAPSCREW,SOCHD
3 161017 8 BOSS
4 263203 1 ASSY,LINK,BASE
5 263224 1 ASSY,LINK,FIXED,RHS
5 263225 1 ASSY,LINK,FIXED,LHS
6 186444 1 LINK,FIXED
7 206074 1 SPHERICAL BRG

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

7-55
SUSPENSION STRUT ASSEMBLY

12

20
19
16
18
16

15

22
21 17
24
23 25 4
1
14 17
2 5
11
26 3

25

13

10

7
TD0004458
320355 A & 320356 A

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

7-58
SUSPENSION STRUT ASSEMBLY

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
A 230356 1 CYL,SUSP.STRUT,LHS REFER TO PAGE 7-54 FOR FITMENT
A 230355 1 CYL,SUSP.STRUT,RHS REFER TO PAGE 7-54 FOR FITMENT
1 290416 1 ASSY,MAGNET CARRIER,STRUT
2 210696 1 CAP,VALVE CYL SUSPSTRUT
3 210695 1 VALVE,CYL SUSPSTRUT
4 208287 2 GUIDE,TAPE,PISTON,PTFE
5 207340 1 DECAL,SUSPENSION CYLINDER
6 206287 1 BELLOW,RUBBER
7 206074 2 SPHERICAL BRG
8 200749 1 CLAMP,HOSE
9 200050 1 CLAMP,HOSE
10 190742 1 PLUG,HEX HEAD
11 184061 1 ASSY,PISTON,SUSP.STRUT
12 184058 1 ASSY,ROD,SUSP.STRUT
13 183647 1 BARREL,SUSP.STRUT
14 174554 1 GUARD,SUSP.STRUT VALVE
15 161462 1 NECKBUSH,SUSP.STRUT
16 140703 2 W/BAND,ROD
17 140644 2 GUIDE,TAPE,PISTON
18 140643 1 SEAL,ROD
19 140513 1 SEAL,ROD
20 140440 1 SEAL,WIPER
21 140416 1 RING,BACK UP
22 140353 1 O RING
23 140115 1 O RING
24 101080 6 WASHER,HARDENED
25 101079 8 CAPSCREW,SOCHD
26 100893 2 SCREW,BUTTON HEAD

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

7-59
BELLY PLATE & MISC. PARTS

11
9

3
12
10 15

10

14

12

10
5
10 11

9
14

E9836107 SH1-2 G

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

7-60
BELLY PLATE & MISC. PARTS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 221760 4 CIRCLIP, EXTERNAL
2 183201 4 HINGE, CHASSIS(BONNET)
3 181522 1 ASSY, BELLY PLATE
4 174449 1 PLATE, COVER, BELLY, LHS
5 174448 1 PLATE, COVER, BELLY, RHS
6 174446 2 PLATE, BELLY, FRONT
7 161055 2 PIN, BONNET HINGE
8 161054 4 SHIM
9 100945 18 SCREW, HEXHD
10 100424 14 WASHER, HARDENED
11 100370 34 WASHER, HARDENED
12 100316 7 NUT, NYLOC
13 100314 16 NUT, NYLOC
14 100212 7 BOLT
15 100123 4 CAPSCREW

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

7-61
BONNET KIT - DETAIL A

29
34

32 7
27

1
38
32 33
39
21 5
6
22 39
31 33
30

28
18

TD0004208
264427 SH1-2 A

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

7-62
BONNET KIT - DETAIL A

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
A 263642 1 KIT,BONNET COMPL SMALL For Parts and Aftersales only.
1 218999 1 RUBBER,SEAL,BONNET
2 218690 1 BONNET,SHELL
5 207861 1 PLT,RUBBER,BONNET SEAL
6 206439 1 HANDLE,CAB INTERIOR
7 204122 2 RUBBER,PROG.BUMP STOP
17 183496 1 HINGE,BONNET,LHS
18 183200 1 HINGE,BONNET,RHS
20 176519 2 PLT,BONNET MTG,HINGE
21 175066 2 MTG,STRUT,BONNET
22 100994 2 CAPSCREW
27 100548 12 WASHER,HARDENED
28 100456 8 CAPSCREW,CSK
29 100424 2 WASHER,HARDENED
30 100370 8 WASHER,HARDENED
31 100314 9 NUT,NYLOC
32 100312 16 NUT,NYLOC
33 100310 16 NUT,NYLOC
34 100288 2 NUT,HEXAGON
38 100062 12 WASHER,FLAT
39 100061 15 WASHER,FLAT

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

7-63
BONNET KIT - DETAIL A

32

31 27
14
36
23
11
39 26
38
32

10 27
13 15
4 24

12 11
33 25
39
33

9 35
37

19

33

TD0004394
264427 SH2-2 A

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

7-64
BONNET KIT - DETAIL A

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
3 218315 1 HANDLE,PADDLE,BONNET
4 216626 1 SPRING,T,BONNET CATCH
8 201509 1 LATCH,GASKET
9 200779 1 TIE ROD,END,WITH CLIP
10 200779 1 TIE ROD,END,WITH CLIP
11 187690 2 PLT,TONGUE,BONNET CATCH
12 187688 1 LINK,BONNET CATCH
13 187634 1 LINKAGE,BONNET
14 187633 1 MTG,BONNET CATCH
15 187632 1 HOUSING,BONNET CATCH
16 186229 1 PLT,GUIDE,ROD,BONNET
19 178967 1 PLT,BOX,PADHANDLE,TRIMARK
23 100757 1 SCREW,HEXHD
24 100731 4 SCREW
25 100684 1 BOLT,HEXHD
26 100569 4 SCREW,HEXHD
27 100548 12 WASHER,HARDENED
31 100314 9 NUT,NYLOC
32 100312 16 NUT,NYLOC
33 100310 16 NUT,NYLOC
35 100220 4 CAPSCREW,SOCHD
36 100064 1 WASHER,FLAT
37 100063 4 WASHER,HARDENED
38 100062 12 WASHER,FLAT
39 100061 15 WASHER,FLAT

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0


7-65
BONNET KIT - DETAIL B

23
18
6
5
18
15

24

19

9
2

12

19

15 20
18

18
23 TD0003688 A
E9836103 SH1-3 H

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0


7-66
BONNET KIT - DETAIL B

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
A 263642 1 KIT,BONNET COMPL SMALL D# P&A For Parts and Aftersales only.
1 264427 1 KIT,BONNET ASSY
2 221760 4 CIRCLIP:EXTERNAL
5 208072 2 STRAP,BONNET
6 207606 2 GASSTRUT,BONNET
9 183201 2 HINGE,CHASSIS(BONNET)
12 161055 2 PIN,BONNET HINGE
15 100655 4 NUT,STOVER
18 100424 8 WASHER,HARDENED
19 100370 12 WASHER,HARDENED
20 100314 6 NUT,NYLOC
23 100119 4 BOLT,HEXHD
24 100090 6 SCREW,HEXHD

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0


7-67
BONNET CATCH

10

22

16

13
11

14

17
3
8

17

21

26
25
11

13

16

TD0003689 A
E9836103 SH2-2 H

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

7-68
BONNET CATCH

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
3 218855 2 PAD,GUIDE,BONNET
4 216625 1 SPRING,C,BONNET CATCH
7 187689 1 PEG,BONNET CATCH
8 186347 1 PLT,GUIDE,BONNET
10 173802 1 CUP,BONNET CATCH
11 172043 2 WASHER,RUBBER
13 101301 2 WASHER, FLAT
14 100731 4 SCREW
16 100654 2 NUT,STOVER
17 100548 8 WASHER,HARDENED
21 100312 4 NUT,NYLOC
22 100293 1 NUT,HEXAGON
25 100083 6 SCREW, HEXHD
26 100062 6 WASHER,FLAT

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

7-69
GRILL & MISC. PARTS

21
18
21
17 11
9

21
18

21
18
12

16
1 19 10
18
13

14 15
5 18
6 20 21
17 2

18
21

8 3

21
18

TD0003162
E14832115 - C

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

7-70
GRILL & MISC. PARTS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 910241 1 PINCH WELD
2 910241 1 PINCH WELD
3 910241 1 PINCH WELD
4 910241 1 PINCH WELD
5 910241 1 PINCH WELD
6 910241 1 PINCH WELD
7 216231 1 SEAL,TOP,RAD
8 216063 1 SEAL,BOTTOM,RAD
9 216062 2 SEAL,SIDE,BONNET
10 216060 1 SEAL,TOP,BONNET
11 204708 1 PLT,PERFORATED,GRILL
12 187454 1 PLT,SEAL,RAD,LHS
13 187453 1 PLT,SEAL,RAD,RHS
14 187452 1 MTG,PIPE,COMPRESSOR
15 187226 1 FRAME,GRILL
16 176204 1 PLT,MTG,TOP,CONDENSOR
17 101307 6 WASHER,FLAT
18 100370 28 WASHER,HARDENED
19 100364 4 SCREW,HEXHD
20 100314 4 NUT,NYLOC
21 100089 26 SCREW,HEXHD

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0


7-71
MUDGUARDS AND MISC. PARTS

22
24
19 15
11
9

26 15
21 18

5 6

8
25
7
19 17 1
24

16 15
17
13 22
3
12

20 14
19 19
23 18
15

6
21
10
17

17
25

TD0000040 C
E10813117 G

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

7-72
MUDGUARDS AND MISC. PARTS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 217861 1 NONSLIP,MUDGUARD,RHS
2 217860 1 NONSLIP,MUDGUARD,LHS
3 207520 2 MUDFLAP,MUDGUARD STUT
4 206767 4 STRAP,STEP RUBBER CONNECTOR
5 204374 2 REFLECTOR,AMBER
6 187789 2 HANDRAIL,OUTER,M/GUARD
7 187782 2 STEP,BOTTOM,M/GUARD
8 187781 2 STEP,MID,M/GUARD
9 187779 2 MTG,STEP,TOP,M/GUARD
10 187754 1 MUDGUARD,RHS
11 187753 1 MUDGUARD,LHS
12 187750 2 STEP,BOTTOM
13 176534 4 STIFFENER,MUDFLAP,STRUT
14 173964 8 BACK PLATE, STEP, BOTTOM
15 101301 24 WASHER, FLAT
16 100731 12 SCREW
17 100548 24 WASHER,HARDENED
18 100415 12 NUT,NYLOC
19 100370 68 WASHER,HARDENED
20 100314 34 NUT,NYLOC
21 100312 6 NUT,NYLOC
22 100146 12 SCREW,HEXHD
23 100090 16 SCREW,HEXHD
24 100086 18 SCREW, HEXHD
25 100083 6 SCREW, HEXHD

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

7-73
BATTERY BOX & MISC. PARTS

22
20 10
8
12 20
28
32
28 34 23
36 35
13
35
27
29 27

18
14 36
33
6
7
17
24
21

4
30 5
11

25
3
15

26
24

24
11 31
9

26 2
24
31
1 24
19
16 24
26

24 TD0003157 - A
31 E14832105 - 0

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

7-74
BATTERY BOX KIT

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 910321 1 STRIP,GROMMET
2 910223 1 PINCHWELD
3 217924 1 NONSLIP,REAR,B/BOX
4 217923 1 NONSLIP,TOP LID,B/BOX
5 217922 1 NONSLIP,FRONT,BATTERY BOX
6 207375 1 BOLT,STRIKER
7 207366 1 LATCH,LH
8 207206 1 HANDLE,PADDLE,BATT BOX
9 206494 1 COVER,HEADLIGHT,LHS REFER TO PAGES 7-78 & 7-79
10 206415 2 HINGE,EXTERIOR
11 204374 2 REFLECTOR,AMBER,BOLT ON
12 201509 1 LATCH,GASKET
13 187541 1 PLT,DOOR OPEN LOCK
14 187191 1 DOOR,BATTERY BOX
15 187189 1 LID,TOP,BATTERY BOX
16 187188 1 BOX,BATTERY
17 178799 1 WASHER,MACHINED
18 173969 1 LINK,LOCK,BATTERY BOX
19 173837 1 MTG,BOTTOM,F/TANK,B/BOX
20 100878 16 WASHER,FENDER
21 100617 1 NUT,NYLOC
22 100608 8 CAPSCREW
23 100569 1 SCREW,HEXHD
24 100424 21 WASHER,HARDENED
25 100358 8 WASHER,FLAT
26 100316 10 NUT,NYLOC
27 100312 2 NUT,NYLOC
28 100310 10 NUT,NYLOC
29 100273 4 SCREW,HEXHD
30 100253 8 SCREW,HEXHD
31 100212 10 SCREW,HEXHD
32 100198 1 SCREW,HEXHD
33 100080 6 SCREW,HEXHD
34 100063 4 WASHER,FLAT
35 100062 3 WASHER,FLAT
36 100061 8 WASHER,FLAT

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

7-75
NOSE BOX MISC. PARTS

1
5

10

13

17
20 11
18
14
9
4

8
15
2

19
12

3 21
16

E10813118 E
TD0003543

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

7-76
NOSE BOX MISC. PARTS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 217863 1 NONSLIP,REAR
2 207375 1 BOLT,STRIKER,TRIMARK
3 207365 1 LATCH:RH,TRI-MARK
4 206861 1 HANDLE,PADDLE,BONNET
5 206495 1 COVER,HEADLIGHT,RHS REFER TO PAGES 7-78 & 7-79
6 206465 1 STRUT,CAB
7 206415 2 HINGE,EXTERIOR
8 204374 1 REFLECTOR,AMBER,BOLT ON
9 201509 1 LATCH,GASKET
10 186585 1 BOX,UTILITY,ROAD LEGAL
11 176718 1 DOOR, UTILITY BOX
12 173969 1 LINK,LOCK,BATTERY BOX
13 100810 12 SCREW,CSK SLT.HD S/STEEL
14 100424 17 WASHER,HARDENED
15 100316 9 NUT,NYLOC
16 100310 14 NUT,NYLOC
17 100273 4 SCREW
18 100212 8 BOLT
19 100080 2 BOLT
20 100063 4 WASHER,HARDENED
21 100061 14 WASHER,FLAT

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

7-77
COVER, HEADLIGHT ASSEMBLY

1
3

TD0004318
206494 - E
206495 - E

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

7-78
COVER, HEADLIGHT ASSEMBLY

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 206494 1 COVER,HEADLIGHT,LHS REFER TO PAGES 7-74, 75, 76, 77
1 206495 1 COVER,HEADLIGHT,RHS REFER TO PAGES 7-74, 75, 76, 77
2 100111 1 SCREW, HEXHD
3 100148 1 WASHER, FLAT

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

7-79
FUEL TANK MISC. PARTS

5
3
6

2
1

TD0003142 A
E14816104 A

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

7-80
FUEL TANK MISC. PARTS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 208649 1 CAP,DIESEL FILLER REFER TO PAGE 7-82, 7-83
2 208232 1 GASKET,CORK,DIESEL TANK
3 176732 1 LID,MAIN DIESEL ACCESS
4 120396 1 PLUG,CLOSURE HEX SOCKET HD
5 100731 12 SCREW
6 100548 12 WASHER,HARDENED

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

7-81
CAP, DIESEL FILLER BREAKDOWN

2
3 1

BOTTOM VIEW TOP VIEW

3
TD0004319
208649 - A

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0


7-82
CAP, DIESEL FILLER BREAKDOWN

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 208649 1 CAP,DIESEL FILLER REFER TO PAGE 7-80 FOR FITMENT
2 140542 1 SEAL, CAP, DIESEL FILLER
3 210771 1 VALVE, RELIEF, DIESEL CAP, 5PSI
4 210772 1 VALVE, RELIEF, DIESEL CAP, 1PSI

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0


7-83
ARTIC JOINT BEARING ASSEMBLY

21

15 17
1
16

5
4

19

20
10
3

12
2

13
18
12
8
14
18
11
7

11
8

12 7

6
12

TD0003696 A
E9836200 SH1-2 D

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

7-84
ARTIC JOINT BEARING ASSEMBLY

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 261891 2 PIN ASSY,ARTIC LOCK
2 187885 1 PIN ASSY,FLOAT ARTIC
3 187011 4 BUSH,PIN RETAINING
4 173275 2 SHIM,FIXED ARTIC
5 172976 1 LOCK,ARTICULATED
6 162347 1 PIN,FIXED,TOP ARTIC
7 162346 2 PLT:COVER-FLOAT ARTIC
8 162345 2 PLT:COVER-FIXED ARTIC
9 161685 1 MTG PLT:FIXED ARTIC
10 160706 1 SLEEVE,FIXED ARTIC
11 150137 2 ASSY,BEARING,ARTIC HITCH
12 140720 4 O RING
13 140602 2 SEAL,OIL,DOUBLE LIP
14 140303 2 SEAL,OIL
15 100888 4 CAPSCREW,SOCHD
16 100461 8 CAPSCREW
17 100370 1 WASHER,HARDENED
18 100225 32 CAPSCREW
19 100212 4 BOLT
20 100148 4 WASHER,FLAT
21 100089 1 SCREW

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

7-85
REAR CHASSIS, BALLAST WEIGHT OPTION

IPM (SHUTTLE
2 VALVE)

IPM (PB)
3

3
14
10
2
14
10

1 10
14
11
9 4
16 4 13
18 15 8 10
12 PARK 14
18 BRAKE 5
17
5
6 15

TD0004451
E14440515

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

7-86
REAR CHASSIS, BALLAST WEIGHT OPTION

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 241291 1 HOSE
2 241288 1 HOSE
3 241287 1 HOSE
4 241286 1 HOSE
5 241285 1 HOSE
6 204587 1 COUPLING,FEMALE
7 204586 1 COUPLING,MALE
8 203975 1 PROTECTOR, HOSE STRAP
9 200653 3 CABLE TIE
10 176783 2 PIPE,PNEU,FEM,REAR
11 121322 1 T-PIECE
12 120969 1 ADAPTOR
13 120804 1 ELBOW
14 120758 4 UNION
15 120355 2 CONNECT
16 100312 4 NUT,NYLOC
17 100198 4 SCREW, HEXHD
18 100062 8 WASHER,FLAT

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

7-87
REAR CHASSIS - BALL HITCH OPTION

IPM (SHUTTLE
3 VALVE)

1
16 1
IPM (PB) 4
18
19 4
21
20 15
7
12
16 3
18 15
8 12
9

2 12
17
11 13
5
19 16
5 12
21 18 14 10
20 PARK BRAKE 17
6
6
8 18

TD0004452
E14440516

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

7-88
REAR CHASSIS - BALL HITCH OPTION

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 241880 1 HOSE
2 241291 1 HOSE
3 241288 1 HOSE
4 241287 1 HOSE
5 241286 1 HOSE
6 241285 1 HOSE
7 241284 1 HOSE
8 204587 2 COUPLING,FEMALE
9 204586 2 COUPLING,MALE
10 203975 1 PROTECTOR, HOSE STRAP
11 200653 3 CABLE TIE
12 176783 2 PIPE,PNEU,FEM,REAR
13 121322 1 T-PIECE
14 120969 1 ADAPTOR
15 120927 2 TEE,SPEC
16 120804 3 ELBOW
17 120758 2 UNION
18 120355 4 CONNECTOR
19 100312 8 NUT,NYLOC
20 100198 8 SCREW, HEXHD
21 100062 16 WASHER,FLAT

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

7-89
REAR CHASSIS - GREASE HOSES & PIN

10
4
11
5
7
7
1
2

9 2
13
6 8
13 1
12
7

P010605

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

7-90
REAR CHASSIS - GREASE HOSES & PIN

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 241230 1 HOSE
2 241229 1 HOSE
3 206945 5 MOUNTING, RUBBER
4 200036 2 NIPPLE, GREASE STRT
5 160723 1 BLOCK, GREASE NIPPLE BANK
6 160282 1 PIN, HITCH, GRIDROLLER
7 120148 3 CONNECTOR
8 120106 1 CONNECTOR
9 105013 1 SCREW, HEXHD
10 100569 2 SCREW, HEXHD
11 100548 2 WASHER, HARDENED
12 100316 1 NUT, NYLOC
13 100148 2 WASHER, FLAT

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

7-91
DECALS SHEET 1

FACTORY END-OF-LINE
2 PRE-DELIVERY INSPECTION
WARNING
MACHINE SERIAL NO. : ________________

DATE OF INSPECTION : ________________


7 6
MANUFACTURED BY:
END-OF-LINE 4 5
BELL EQUIPMENT CO.SA. (PTY) LTD.
RICHARDS BAY, SOUTH AFRICA 1 SIGN OFF BY : ________________________

P.D.I. SIGN OFF BY : ___________________


MACHINE IMPORTANT
201886
Always Avoid crushing
Do not jump
engage if machine tips
CAB
Park
207290
ENGINE Brake
T before
leaving
USE
SEAT
3 operator’s BELT
TRANSMISSION
seat. 207192
204633
207277
TRANSFER CASE
207310
207304
GREASE
FRONT DIFFERENTIAL POINTS
11 WARNING
14 9 NO ETHER
MID DIFFERENTIAL 8 10 Fire / Explosion
Hazard.
Open Flame in
REAR DIFFERENTIAL Air Intake.
12 13 207306

AXLE LOADING: OFF ROAD


GREASE
EVERY
GVM kg 500HRS
TARE kg V kg
207291 207340
GA1 (FR) kg A1 kg

GA2 (MID) kg A2 kg

GA3 (REAR) kg A3 kg
GCM kg D/T kg

176114
15 WARNING
HIGH PRESSURE
HYDRAULICS
See manual for correct
WARNING maintenance procedure.
Typical working
pressure: 8000 kPa
Crushing injury may result in
hinge area if machine is turned. (1160 PSI).
Make sure people are clear of WARNING 207329

machine before starting engine


or moving steering wheel.
AVOID INJURY
Attach locking bar before
performing service near center Ensure propshaft WARNING
of machine or transporting on
a truck.
guards are in
place at all times
16 PRESSURISED GAS
Avoid injury from escaping
fluid. Refer to manual for
207336
18 207330 correct removal, installation
and maintenance procedure.
Typical working pressure:
WARNING 22 4800 kPa (700 PSI).
207340

AVOID INJURY 21
Keep clear
of rotating WARNING
fan blades
207331
CAUTION COMPRESSED AIR
RESERVOIR

This instructional seat has been provided only 24 Avoid injury, drain
completely before carrying
for training operators or to diagnose machine out maintenance.
Typical working pressure:
17 20 problems. Keep all other riders off this machine. 800 kPa (116 PSI).
WARNING Always wear your seat belt.
207339
207349

IMPORTANT
HYDRAULIC CAB TILT PROCEDURE
19 OIL
28 23 LEVEL 27

STAY CLEAR 207348

IMPORTANT 26
OPERATOR MAY
REVERSE
MACHINE.
20 73 37
R134a
25 207385 Refrigerant
PAG
WARNING Lubricant
DANGER
SPRING UNDER Start only from 207381

PRESSURE seat in park or


Read the manual
before carrying out neutral.
maintenance in this Starting in gear
area kills. 207408
207382
207350
29 Td0004468

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

7-92
DECALS SHEET 1

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 176114 PLATE,SERIAL NUMBER
2 201886 1 DECAL, PDI/QUALITY
3 204633 1 DECAL, TRAILER BRAKE
4 206249 2 DECAL, REFLECTOR,RED
5 207192 1 DECAL, DEERE, SEATBELT, WARNING
6 207277 1 DECAL, PARK BRAKE, APPLICATION
7 207290 2 DECAL, DEERE, LIFT/TIEDOWN PNT
8 207291 1 DECAL, GREASE, OSCIL/R-BRG 500HD
9 207304 2 DECAL, TIE DOWN POINT
10 207306 1 DECAL, WARNING EATHER, START
11 207310 2 DECAL, LIFTING EYE
12 207311 2 DECAL, BELL LOGO, CAB DOOR
13 207312 1 DECAL, B&W BELL LOGO, FR BONNET
14 207319 2 DECAL, B&W BELL LOGO
15 207329 1 DECAL, HYDRAULIC PRESSURE
16 207330 1 DECAL, PROPSHAFT GUARDS
17 207331 1 DECAL, RADIATOR FAN WARNING
18 207336 2 DECAL, ARTICULATION CRUSH
19 207337 2 DECAL, VISIBILITY WARNING
20 207338 2 DECAL, PARK BRAKE WARNING
21 207339 1 DECAL, PASSENGER SEAT
22 207340 1 DECAL, SUSPENSION CYLINDER
23 207348 1 DECAL, HYDRAULIC LEVEL
24 207349 2 DECAL, COMPRESSED AIR
25 207350 1 DECAL, SPRING PRESSURE
26 207381 1 DECAL, REFRIGERANT
27 207382 1 DECAL, CAB TILT
28 207385 1 DECAL, SHIFT INHIB./PARK BRAKE
29 207408 1 DECAL, STARTER MOTOR

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

7-93
DECALS SHEET 2

GREASE IMPORTANT RAISE INFORMATION


POINTS HYDRAULIC TEST
WARNING
EMERGENCY EXIT POINTS
Use tool to break window 31 Any alteration, modification,
repair, structural damage or
MP1 an overturn reduces this
structure’s protective

GREASE LOWER 46 capabilities and invalidates


this certification. Consult

POINTS 33 207897 the manufacturer to


determine this structure’s
limitations.

207411
32 WARNING
MP2 ROLLOV ER (ROPS) AND
FALLING OBJECT (FOPS)
PR OTECTIV E STRUCTURE
37 GREASE
CERT IF ICATION

Performance certified at
(OFF) EVERY date of manufacture to:

30 500HRS
ROPS:
208073 36 SAE J 1040: 1994

P
P
208046
M4
35
ISO 3471: 1994

FOPS:
SAE J/ISO 3449: 1998
GREASE ISO 3449: 1992
EVERY
REFER TO OMM
500HRS 34 (ON) 207412
207412
38 207995
PR OTECTIV E STRUCTURE
PART NUMBER :
207410
41 264362

CERT IF IED PR IME MOV ER


MASS:
9500 kg (20943 lbs.)
CAUTION CERTIFIED AR TICULATED
DUMP TR UCK MODELS:
AVOID DEATH OR SERIOUS INJURY
40 208689 B30D, B25D, B20D, B18D,
*READ AND UNDERSTAND OPERATOR’S MANUAL BEFORE OPERATING
THIS MACHINE. T 17D, T25D, 2306D, 2806D
*OPERATE ONLY FROM THE OPERATOR’S SEAT.
*BEFORE LEAVING SEAT: PLACE TRANSMISSION IN NEUTRAL.
APPLY PARK BRAKE. BELL EQUIPMENT CO. S.A.
STOP ENGINE (TURN KEY SWITCH TO OFF). (PTY) LTD
*NO PASSENGERS PERMITTED DURING OPERATIONAL USE OF
THIS MACHINE. 47 RICHARDS BAY
SOUTH AFRICA

216531
208197

207900
39 42 43 21
6

67
45

9
CAUTION
BEFORE WELDING ON THIS UNIT:
To avoid control circuit damage:
1. Turn the electrical disconnect
switch to “OFF”.
HYDRAULIC
D# HAULER PERIODIC
D# HAULERS PERIODIC
2. Make sure the vehicle ground straps
are properly installed. MAINTENANCE
OIL CHART CHART
MAINTENANCE
3. The welding ground clamp must
have a good connection to the
LEVEL
R E F E R T O O P E R AT O R ' S M AN U A L F O R
machine structure and close to the D E TAI LE D I N F O R M AT I O N
point of weld.
4. Attach welding ground clamp directly
to structure before welding. ALL SYSTEM CH EC KS ARE TO BE MADE WITH :
- MA CH INE ON LEVE L SU RF ACE
- BOD Y LOWE RE D
- TR AN SMI SSI ON IN NEU TRAL WITH PA RK BRAKE EN GAG ED

WARNING
- RE MO VE K EY FR OM I GNI TION S WI TCH AND ATTAC H “D O NO T OPE RATE” WA RN IN G S IGN TO ST EER ING WHEE L
- TU RN BATTER Y DI SC ONNE CT SW I TCH TO “OFF” POS ITI ON
- IN STA LL ARTI CULAT ION LOCK BAR

IM P O R TAN T N O T E S :
12V PURGING UNIT - R E F E R T O O P E R A TO R S M A N U A L F O R C O R R E C T MA I N T E N AN CE P R O C E D U R E S
FUEL FILTER - F O R B R E A K I N O R RE B U I LD , S E E O P E R A TO RS M A N UA L
- F O R S E V E R E W O RK IN G C ON D I T I O N S , R E D U C E S E R V I C E I N T E R V A LS
COOLANT LEVEL A. CH AN G E I N T E R VA LS M AY B E E X T E N D E D B Y O I L S AM P LI N G
216424
SWITCH B.
C.
CH AN G E I N T E R VA LS TO E V E R Y 2 5 0 H R S I F O P E R AT E D I N E X TR E M E LY W E T C O N D I TI O N S
R E F E R T O B U LLE T O N 2 0 0 0 / 0 3 3 R E G A R D I N G W AT E R A N D C O O LA N T S P E C I F IC AT I O N
D. I N S E V E R E AP P LI CA T IO N S C H E C K W E E KLY O R D A I LY
216065B

37 38 1 2 3 4 5 6 7 12 13
WARNING
8 9 10 11

36

MAXIMUM SPEED 35
52% 1 7.5 km/h 4.7 Mph 14
INFORMATION
2306D RECOMMENDED COLD TYRE INFLATION PRESSURES
44 30% 2 12.2 km/h 7.6 Mph
34

33
2306D 18% 3 20.9 km/h 13 Mph
NO LOAD TRANSFER LOAD TRANSFER 13% 4 29.6 km/h 18.4 Mph 32
FRONT REAR FRONT REAR
10% 5 42 km/h 26.1 Mph
MAKE MODEL SIZE PSI KPA PSI KPA PSI KPA PSI KPA 31
9% 6 50.6 km/h 31.4 Mph
GOODYEAR DT820 163B 620/75R26 29 200 12 80 29 200 29 200
30
FIRESTONE SRG E3 TU 23.5X25 29 200 29 200 29 200 29 200 This decal applies to 2306D 4X4 with a fully laden gross vehicle mass of
45300 Kg. [99869 lb], with the exhaust brake & EVB fully functional, the transmission
FIRESTONE AG F&R F206 15X34 20 140 20 140 retarder set to maximum, and with the transmission locked in the specified gear. 29 28 27 26 25 24 23 22 21 20 19 18 17 15
(Dual)
216506

208626
48 INTERVAL ITEM
HOURS

AS R EQ
No.

2
ITEM

AIR C LEANE R S ECONDARY FI LTER


MAINTENANCE
POINT

1
DESCRIPTION

REPLAC E EVE RY THI RD PR IMARY FILTER CH ANGE - MI NI MU M ONC E A YEAR


APPROVED
MATERIAL

BELL FI LTERS
AS R EQ 13 TYR ES 6 CH ECK TY RE PRESSU RE
AS R EQ 29 P RIMAR Y FU EL FI LTER / W ATER SEP ER ATOR 2 CH ECK COLD , DRAI N WAT ER BEFORE STARTI NG
AS R EQ 37 E NGINE CR ANK CAS E BR EATH ER 1 CH ECK AN D CLEAN ELEMENT
AS R EQ 34 TR ANSM ISSI ON COOLE R 1 CH ECK, C LEAN IF REQUIR ED
AS R EQ 32 RAD IATOR, AIR CON CON DE NSE R CH ECK, C LEAN IF REQUIR ED
AS R EQ 36 CHARGE AIR COOLE R 1 CH ECK, C LEAN IF REQUIR ED

WARNING
AS R EQ 3 PRE CLEAN ER ASSEMBLY CH ECK, C LEAN IF REQU IR ED
AS R EQ 28 RAD IATOR E XTE NDE D LIFE COOLANT 1 CH ANGE THE COOLAN T ( C )
AS R EQ 38 HI NGES (BONN ET AND BELLY PLATE) GREAS E
10 1 AIR C LEANER PR IMARY FI LTER 1 CH ECK IN DI CATOR, R EPLACE IF REQUIRE D - MI NI MU M ONCE A YEAR BELL FI LTERS
10 4 OPE RATOR CON TR OLS AN D INS TR UME NTS CH ECK
10 5 WAR NIN G LI GHT S, WARN IN G BUZZE R CH ECK EVERY START-U P

DO NOT OVER SPEED MACHINE 10


10
10
15
20
22
EXTERNAL LI GHTS , REVER SE BUZZER
HYD RAU LIC OIL LEVEL
TR ANSFE R CASE OI L LEVEL
1
1
CH ECK
VISU AL CH ECK FOR LEAKS
CH ECK TH E OIL LEVEL

Serious damage can result. GREASE 10


10
10
25
28
27
TR ANSM ISSI ON OI L LEV EL
RAD IATOR COOLAN T LE VEL
BRAKE ACCU MU LATOR 1
1
1
CH ECK COLD OR WARM W HI LE EN GINE IDLES
CH ECK COLD
TE ST FUN CTI ON

Under NO circumstances must engine speed exceed 2800 rpm. 10 33 E NGINE OIL LEV EL 1 CH ECK

EVERY
500 14,6 AXLE BR EATHERS 3 CH ECK, C LEAN IF REQU IR ED
n/min 500
500
7
8
SUSP EN SION ST RUT
AIR CON FILTER
2
4
CH ECK HE IGHTS, LEAKS, RUBBER BOOTS
CH ECK AN D CLEAN OR REPLAC E (D)
2306D, T17D & 20, 25 & 30 ton machines. 500 12 SERV ICE BRAKE 8 CH ECK BRAKE PAD WEAR
CH ECK BRAKE PAD WEAR

500HRS
217827 500 17 PAR K BR AKE 1
500 18 OSCI LLATION TH RU DRIV E BEARI NGS 2 GREAS E UNTI L IT ESCAPE S AT JOIN T (B) SEE LU BRI CAN TS
500 19 OSCI LLATION JOI NT 2 GREAS E UNTI L IT ESCAPE S AT JOIN TS SEE LU BRI CAN TS
500 19 ARTICULATION JOIN T 2 GREAS E UNTI L IT ESCAPE S AT JOIN TS SEE LU BRI CAN TS
500 21 TR ANSF ER CASE OI L BREATHE R 1 CH ECK AN D CLEAN
500 24 TRANSMISSI ON BR EATHER 1 CH ECK AN D CLEAN
218321 500 30 BATTER IES 2 CLEAN AND TIGHTEN TERMIN ALS

FUSE AND RELAY LAYOUT 51 500


500
1000
1000
33
35
29
31
E NGINE OIL AND OI L FI LTER
E LECTRI CAL CONN ECTI ONS HARNE SS
PRI MARY FU EL FILTE R / WATER SEPER ATOR
SECON DARY FU EL FI LTE RS 2
2

2
DR AIN WAR M AND RE PLACE
CH ECK CONDITION OF H ARN ESS , LOOMS
REPLAC E FILT ER ELE MEN T
REPLAC E EVE RY SECOND OI L CH ANGE
SEE LU BRI CAN TS

BELL FI LTERS
1000 33 ENGI NE VALV E CLEARAN CE 12 ADJUS T EVERY SEC OND OI L CHANGE
TC U 1000 10 HYD RAU LIC TANK BREAT HER FILTE R 1 REPLAC E BELL FI LTERS
R1 - 12V SUPPLY R2 - GEAR HOLD S1 - STUD 1
E CU (20A on JD E CU) 1000 11 AXLE AND FINAL DR IVE OI L 9 CH ECK TH E OIL LEVE L
30 30 O EU BATTERY POWER 2000 11 AXLE AND FINAL DR IVE OI L 9 DR AIN AND R EFI LL SEE LU BRI CAN TS
CC U2
87a 87a MM 2000 22 TRANSFER CASE OI L 1 DR AIN AND R EFI LL
B AT T ER Y BA LA NCE R 2 REPLAC E EVE RY 2000 HOU RS OR WITH ABN ORMAL OIL SAMPLE (A)
85 86 85 86 2000 23 TRANSMISSI ON OIL FILT ERS BELL FI LTERS
87 87 DIAG NOS TIC
CONN ECTOR 2000 23 TRANSMISSI ON OIL 1 CH ANGE THE OIL (A) SEE LU BRI CAN TS
2000 26 PNEU MATIC SYSTEM AI R DRYER FILTER 1 REPLAC E BELL FI LTERS
B ATT ER Y

2000 28 RAD IATOR EXTEN DED LIFE C OOLANT 1 CH ECK TH E COOLAN T C OND ITION ( C )
FUSE 2

FUSE 4
FUSE 1

FUSE 3

FUSE 5

FUSE 6

FUSE 7
10A

10A

20A

20A

10A

10A

10A

4000 9 HYD RAU LIC SYS TEM RE TU RN FILTE R 1 REPLAC E BELL FI LTERS
4000 20 HYD RAU LIC TANK 1 DR AIN AND R EFI LL SEE LU BRI CAN TS

R3 - AUTO NE UTRAL

30
R4 - OVERSPE ED

30
M DU 2
IQA N
I NT ER IOR LIG HT, B R AK E SW ITC H
& HAZ A RD S WI TC H
FUSE 43
10A
12V RA D IO IG NIT I ON IMPORTANT
49
A M BI EN T T E MP E R AT U R E RA NG E D U R I N G F IL L P E R I O D
87a 87a FUSE 44 12V 2WAY R A DI O & RECOMM ENDED LUBR ICANTS
REMOVE AND CLEAN AIRCON F - 40 - 22 -4 14 32 50 68 86 104 122
RE V ER S E MO NIT OR
85 86 85 86 10A C - 40 - 30 -20 -10 0 10 20 30 40 50
BAT TE R Y

87 87
SPARE 1

SPARE 2

SPARE 3

SPARE 4
FUSE 10
FUSE 8

FUSE 9

FUSE 45 12V POW E R SOC K ET & E NGI NE - M- BE NZ


10A

10A

10A

10A

10A

10A

10A

10A
FUSE 46
12V CIG A R ET TE LIG HT ER

MM 12V IN P UT &
FILTER DAILY, WHEN OPERATING - O ILS TO ME ET ‘M-BE N Z 2 28.5
SP EC IFIC ATIONS

PR EFE R RED: - CAS TR OL D YN AMA X 10W -40


SA E 10W-40
S AE 15W- 40

CC U 12V INP U T
10A
FUSE 47 12V BAT TE RY P OW ER -
RA DI O S UP P LY
IN A DUSTY ENVIRONMENT. - C ALTE X X LD 10W-4 0

TRANSM IS S ION AN D T RAN SF ER C ASE OIL


10A - U SE ON LY CA S TROL CAS TRO L TRAN SMAX Z , S OR TR ANSYN D
IGNITION IGNITION IGNITIO N IGNIT ION
SPARE 5 (FILTER LOCATED BEHIND TR AN SMAX Z, S OR TRANS YN D

H YD RAULIC OI L
FUSE 15 TC U FUSE 22 OE U FUSE 29 CC U2 FUSE 36 HAR D WA R E DE TE CT ION, MM IG N. STA TUS, PA R K

OPERATOR'S SEAT.)
- O ILS TO ME ET AT F ATF
IG NIT ION STA TU S IG NI T ION S TA TU S B RA K E DA SH & PR E S.S W IT CH, H IGH R ANG E DIODE 1
10A 10A 10A 10A P RE S . SW ITC H
A LT E RNA TOR D+ C OMPLYING W ITH V IC KER S M -2950-S
SP EC IFIC ATION SA E 10W
SAE 30
FUSE 16 COLDS TAR T FUSE 23 OE U OUTPU T FUSE 30 CC U2 OUT PU T FUSE 37 12V R ELA Y, FR WIPE R PA R K S IG NA L, HD LIG HT
PR EFE R RED: - CALT EX TE XAM ATIC TYP E-G
DR IV ER S UP P LY 2 DR IV ER S UPP LY 2 S WIT C H, DR IV ER ID, A UTO G R EA S ER
40A 25A 25A 10A IND ICAT OR , R E AR W IPE R MOTOR PAR K SIG NA L
GRE AS E
FUSE 17 E CU FUSE 24 OE U OUTPU T
DR IV ER S UP P LY 1
FUSE 31 CC U2 OUT PU T
DR IV ER S UPP LY 1
FUSE 38 LOW AC C B RA K E P R ES ., E ME RG E NCY
S TEE R I NG, TPM ON 4206 D
218033 - P REF ER RE D : - CALT EX MU LTIFAK EP N GLI N 0. 2
10A 15A 15A 10A - C ALT EX UL TRA DUT Y GR EAS E N GLI N 0.2

FUSE 18 O EU OUTP U T FUSE 25 CC U2 OUT PU T FUSE 32 DIA G NOS TIC FUSE 39 A UT O G RE A SE R IG N. SU PPLY D RIV E AX LES - BEL L
DR IV ER S UPP LY 3 DR IV ER S UP P LY 3 CONN E CTOR
20A 20A 10A 10A - O ILS TO ME ET AP I GL- 5, ZF TE -MLO 5
SP EC IF IC TION
FUSE 19 O EU OUTP U T FUSE 26 CC U2 OUT PU T FUSE 33 MDU 2 FUSE 40 E LECT RICA L S EAT
S2 - STUD 2
DR IV ER S UPP LY 6 DR IV ER S UP P LY 6 IG NI T ION S TA TU S PR EF FER ED : - C ALTEX O IL Z F (80W - 90)
30A 30A 10A 10A
IGNITION POWER
FUSE 20 O EU OUTP U T FUSE 27 CC U2 OUT PU T FUSE 34 IQAN FUSE 41 OB W, T PM 216507

50
DR IV ER S UPP LY 4 DR IV ER S UP P LY 4 IG NI T ION S YP PLY
20A 20A 10A 10A
FUSE 21 O EU OUTP U T FUSE 28 CC U2 OUT PU T FUSE 35 MIRR OR ELE CTR ICAL ZF EOL ZF EO L P R OG. PIN
DR IV ER S UPP LY 5 DR IV ER S UP P LY 5
20A 20A 10A
217845
Td0004469

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

7-94
DECALS SHEET 2

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
30 207410 1 DECAL, GREASE, 500HRS, ARTIC
31 207411 1 DECAL, EMERGENCY EXIT
32 207412 1 DECAL, PARK BRAKE
33 207897 1 DECAL, CAB, L/PUMP LEVER
34 207900 1 DECAL, SOUND PRESSURE
35 207995 1 DECAL, HYDRAULIC TEST POINTS
36 208046 1 DECAL, CAB SUPPORT
37 208073 1 DECAL, GREASE, 500HRS, STR, CYL
38 208197 1 DECAL, WARNING, READ OMM
39 208626 1 DECAL, TYRE PRESSURE
40 208628 2 DECAL, B&W, 2306D
41 208689 1 DECAL, HYD, FUNCTION
42 216065 1 DECAL, CB'S&IGN SOL
43 216424 1 DECAL, SOUND POWER LEVEL
44 208627 1 DECAL, SPEED DOWN SLOPE
45 216507 1 DECAL, RSG,SML,HAULERS
46 216531 1 DECAL, ROPS/FOPS
47 216679 1 DECAL, IGNITION SWITCH
48 217827 1 DECAL, WARNING, OVERSPEEDING
49 217845 1 DECAL, CB'S,FUSES,RELAYS
50 218033 1 DECAL, AIRCON, FILTER, CLEAN
51 218321 1 DECAL, GREASE 500HRS

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

7-95
872139 - 2306D ARTIC HAULER - DEC 2006
7-96
SECTION 8 SERVICE KITS

872139 - 2306D ARTIC HAULER - DEC 2006


1
SERVICE KITS,
KITS SHEET 1

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
361624 KIT,SERVICE 100HR B30/25/20D
1 207694 1 ELEMENT,FILTER,10MICRON
2 222389 1 ELEMENT,FLTR,HYDRAULIC,5MICRON
3 226019 1 FILTER,AIR ASSY (AIR CON)
360166 1 KIT,SERVICE 500HR B30/25/20D
1 DC221578 1 ELEMENT,OIL FILTER OM906LA
2 220010 1 ELEMENT,FILTER,29MICRON GUD
3 226019 1 FILTER,AIR ASSY (AIR CON)
360167 1 KIT,SERVICE 1000HR B30/25/20D
1 DC221578 1 ELEMENT,OIL FILTER OM906LA
2 DC221899 1 ELEMENT,FUEL FILTER
8 220725 1 ELEMENT,OUTER,AIR CLEANER
3 DC221529 1 GASKET,TAPPET COVER
4 220010 1 ELEMENT:FILTER 29MICRON GUD
5 207694 1 ELEMENT,FILTER,10MICRON
6 226019 1 FILTER,AIR ASSY (AIR CON)
360168 1 KIT,SERVICE 2000HR B30/25/20D
1 DC221578 1 ELEMENT,OIL FILTER OM906LA
2 DC221899 1 ELEMENT,FUEL FILTER
8 220725 1 ELEMENT,OUTER,AIR CLEANER
3 DC221529 1 GASKET,TAPPET COVER
7 ZF210424 1 SCREEN,SUCTION
4 220010 1 ELEMENT:FILTER 29MICRON GUD
5 220949 1 FILTER:AIR DRYER
6 220747 1 ELEMENT,INNER,AIR CLEANER
7 207694 1 ELEMENT,FILTER,10MICRON
8 222389 1 ELEMENT,FLTR,HYDRAULIC,5MICRON
9 226019 1 FILTER,AIR ASSY (AIR CON)
1 KIT,SERVICE 2000HR B30/25/20D
1 DC221578 1 ELEMENT,OIL FILTER OM906LA
2 DC221529 1 GASKET,TAPPET COVER
3 220725 1 ELEMENT,OUTER,AIR CLEANER
4 207694 1 ELEMENT,FILTER,10MICRON
5 DC221899 1 ELEMENT,FUEL FILTER
6 222389 1 ELEMENT,FLTR,HYDRAULIC,5MICRON
7 220010 1 ELEMENT:FILTER 29MICRON GUD
8 210497 1 STRAINER,125MICRON,350L/MIN
9 226019 1 FILTER,AIR ASSY (AIR CON)
360169 1 KIT,SERVICE 4000HR B30/25/20D
1 DC221578 1 ELEMENT,OIL FILTER OM906LA
2 DC221899 1 ELEMENT,FUEL FILTER
8 DC221528 1 BELT,V 2040MM
3 DC221529 1 GASKET,TAPPET COVER
7 ZF210424 1 SCREEN,SUCTION
4 220010 1 ELEMENT:FILTER 29MICRON GUD
5 220949 1 FILTER:AIR DRYER
6 222389 1 ELEMENT,FILTER,HYDRAULIC
7 220725 1 ELEMENT,OUTER,AIR CLEANER
8 220747 1 ELEMENT,INNER,AIR CLEANER
9 207694 1 ELEMENT,FILTER,10MICRON
10 226831 1 DISC,FILTER,16MM
11 226019 1 FILTER,AIR ASSY (AIR CON)

872139 - 2306D ARTIC HAULER - DEC 2006 REV 0

2
SERVICE KITS
KITS, SHEET 2

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
361652 KIT,SERVICE 6000HR B25/20/18D
1 207694 1 ELEMENT,FILTER,10MICRON
2 222389 1 ELEMENT,FLTR,HYDRAULIC,5MICRON
3 226019 1 FILTER,AIR ASSY (AIR CON)
4 DC221578 1 ELEMENT,OIL FILTER OM906LA
5 DC221529 1 GASKET,TAPPET COVER
6 220725 1 ELEMENT,OUTER,AIR CLEANER
7 220747 1 ELEMENT,INNER,AIR CLEANER
8 DC221899 1 KIT,ELEMENT, FUEL FILTER
9 ZF210424 1 KIT,SUCTION FILTER
10 220010 1 ELEMENT,FILTER,29MICRON GUD
11 220949 1 FILTER,SIR DRYER
12 206765 4 CROSS & ROLLER,LUBE-FOR-LIFE
13 207990 6 CROSS & ROLLER,LUBE-FOR-LIFE

872139 - 2306D ARTIC HAULER - DEC 2006


3
872139 - 2306D ARTIC HAULER - DEC 2006
4