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Contents
High-Flow Connections
Welded Assemblies Page 15
Page 12
Lock and Tag Devices
Page 17
Gaskets
Page 13
Installation Instructions
Page 17
Materials of Construction
Material Applicable
Material Designator Specification
Glands, Bodies, and Nuts
Bar stock: ASME SA479
ASTM A276
316 stainless steel SS Forged shapes:
ASME SA182
ASTM A314
316L stainless steel 316L
Bar stock: ASME SA479 Pressure Ratings
316L VAR ASTM A276
Forged shapes: ■ All ratings comply with calculations in accordance with
(vacuum arc remelt) 6LV
stainless steel ASTM A182 ASME Code for Pressure Piping B31.3, Process Piping.
■ To determine pressure ratings in accordance with ASME
Gaskets
B31.1, Power Piping, multiply psig rating by 0.94.
Nickel NI ASTM B162
■ Working pressure ratings determined at room temperature
316 stainless steel SS ASTM A240, ASTM A167 with gasket materials shown.
Copper CU ASTM B152
Temperature Ratings
Plating Components Material Temperature, °F (°C)
VCR female nuts are silver plated. Avoid chemical processes 316 stainless steel
used for cleaning, electropolishing, and passivation that will
Fittings 316L stainless steel 1000 (537)
remove plating. If the plating is damaged or removed, thread
galling may occur, damaging fitting components and preventing 316L VAR stainless steel
a proper seal. 316 stainless steel 1000 (537)
Gaskets Nickel 600 (315)
Dimensions Copper 400 (204)
■ Dimensions, in inches (millimeters), are for reference only
and are subject to change.
■ The E dimension refers to the smallest nominal inside Testing
diameter of the part (see ordering tables). The VCR fitting design has been helium leak tested to a
maximum leak rate of 4 10–9 std cm3/s with silver-plated
and copper gaskets and to a maximum leak rate of 4 10–11
std cm3/s with unplated gaskets.
VCR Metal Gasket Face Seal Fittings 3
Side-load retainer gasket for easy installation Test port at two locations Markings identify manufacturer, material, and
and minimal clearance for removal for easy leak testing when applicable, the appropriate process
designator according to Swagelok Ultrahigh-
Standard surface finish on glands Purity Process Specification (SC-01)
and bodies is a roughness average
of 10 µin. (0.25 µm) Ra
Minimal clearance
required for removal
OR
Female nut Gland Gasket Body
4 VCR Metal Gasket Face Seal Fittings
1/4 1/4 SS-4-VCR-3 0.28 0.18 1.31 0.35 5500 5500 5500
(7.1) (4.6) (33.3) (8.9) (378) (378) (378)
1/4 1/2 SS-8-VCR-3-4TSW 0.28 0.18 1.50 0.60 3500 3500 3500
(7.1) (4.6) (38.1) (15.2) (241) (241) (241)
1 SS-16-VCR-3-BL 2.22
(56.4)
Male Weld
VCR Dimensions Working Pressure
E Tube Size Ordering
Size in. Number C E H Ni SS Cu
C
H Dimensions, in. (mm) psig (bar)
1/8 SS-2-VCR-3-2MTW➁ 0.70 9000 11 200 7200
0.28 0.06 (17.8) (620) (771) (496)
1/8 (7.1) (1.5)➃
SS-4-VCR-3-2MTW
1/4 1.31 8000 10 000 6400
(33.3) (551) (689) (440)
SS-4-VCR-3-4MTW
1/4 0.12
0.41 (3.0)
SS-8-VCR-3-4MTW (10.4) 4300 2800
0.28 1.50 3500 (296) (192)
3/8 1/2 SS-8-VCR-3-6MTW (7.1) (38.1) (241)
➀ Uses 1/8 in. gasket and nut. 1/2 SS-8-VCR-3-8MTW 0.50 0.40 3500 3500
(12.7) (10.2) (241) (241)
➁ Not designed for gasket retainer
assembly. 3/4 3/4 SS-12-VCR-3-12MTW 0.62 0.53 2.00 3000 3700 2400
(15.7) (13.5) (50.8) (206) (254) (165)
➂ Uses 1/2 in. gasket and nut.
➃ May contain internal diameter 1 1 SS-16-VCR-3-16MTW 0.81 0.75 2.22 2400 3000 1900
transitions. (20.6) (19.1) (56.4) (165) (206) (130)
VCR Metal Gasket Face Seal Fittings 7
F F1
E E1
C D
L Male Bulkhead Connector ➁
H
Bodies
F
E E1
D
H
C Straight Thread O-ring Seal Male Connector ➀➁
F F1 G
D
H
C Swagelok Tube Fitting Bulkhead Connector ➀
1/2 1/4 SS-8-VCR-6-DM-4 0.18 0.40 15/16 1.71 3500 4300 2800
(4.6) (10.2) (43.4) (241) (296) (192)
Bulkhead Union ➀
F F1 Dimensions Working Pressure
VCR
Size Ordering F F1 Panel Max Panel
E in. Number C E Flat Flat H Hole Size Thickness Ni SS Cu
Dimensions, in. (mm) psig (bar)
SS-4-VCR-61 1.30 2.23 0.44
C (33.0) (56.6)
H 1/4 0.18 3/4 3/4 19/32 8000 10 000 6400
0.99 (4.6) 1.82 (551) (689) (440)
➀ VCR components with fixed
SS-4-VCR-61S (25.1) (46.2)
0.13
threads must remain stationary
SS-8-VCR-61 1.48 2.57 0.50
during normal installation. (37.6)
These fitting connections should 1/2 0.40 1 1/16 1 1/16 (65.3) 29/32 3500 4300 2800
be assembled only to glands SS-8-VCR-61S (28.2) 1.11 (10.2) 2.14 0.13
(241) (296) (192)
with rotating male or female (54.4)
threaded nuts.
➁ Not designed for gasket retainer
assemblies.
10 VCR Metal Gasket Face Seal Fittings
F F
E E1
B
C
H Tube Butt Weld Bulkhead Connector ➀
Coupling
Leak test
ports F Dimensions
VCR
Size Ordering F
in. Number Flat H
Dimensions, in. (mm)
1/8 SS-2-VCR-CG 7/16 0.66
(16.8)
H
1/4 SS-4-VCR-CG 3/4 1.19
(30.2)
Reducing Adapter ➀
Leak test
ports F Dimensions Working Pressure
VCR VCR
E Size Size Ordering F
in. in. Number E Flat H Y Ni SS Cu
Dimensions, in. (mm) psig (bar)
1/8 1/4 SS-2-VCR-7-4VCRF➁ 0.09 3/4 1.19 0.69 8000 10 000 6400
Y (2.3) (30.2) (17.5) (551) (689) (440)
H
1/4 1/2 SS-4-VCR-7-8VCRF 0.18 1 1/16 1.41 0.85 3500 4300 2800
(4.6) (35.8) (21.6) (241) (296) (192)
Union Elbow ➀
F
Dimensions Working Pressure
VCR
E Size Ordering F
in. Number B E Flat Ni SS Cu
Dimensions, in. (mm) psig (bar)
1/8 SS-2-VCR-9➁ 0.89 0.09 7/16 9000 11 200 7200
(22.6) (2.3) (620) (771) (496)
Union Tee ➀
F
Dimensions Working Pressure
VCR
E Size Ordering F
in. Number B E H Flat Ni SS Cu
B Dimensions, in. (mm) psig (bar)
1/8 SS-2-VCR-T➁ 0.89 0.09 1.78 7/16 9000 11 200 7200
(22.6) (2.3) (45.2) (620) (771) (496)
B 1.07 0.18 2.14 8000 10 000 6400
H 1/4 SS-4-VCR-T (27.2) (4.6) (54.4)
1/2 (551) (689) (440)
Union Cross ➀
Dimensions Working Pressure
VCR
Size Ordering F
F in. Number B E H Flat Ni SS Cu
Dimensions, in. (mm) psig (bar)
E
1/8 SS-2-VCR-CS➁ 0.89 0.09 1.78 7/16 9000 11 200 7200
(22.6) (2.3) (45.2) (620) (771) (496)
1/4 1/4 SS-4-WVCR-7-4 0.92 0.18 3/4 3/4 1.77 6600 6600 5200
C (23.4) (4.6) (45.0) (454) (454) (358)
G H
3/8 SS-8-WVCR-7-6 1.06 7/8 1.95
(26.9) 0.40 (49.5) 3500 4300 2800
1/2 (10.2)
1 1/16 (241) (296) (192)
1/2 SS-8-WVCR-7-8 1.04 1 1/16 2.18
(26.4) (55.4)
Gaskets
Ordering Information Options
Specify gasket material by adding the appropriate prefix Blind Gasket
designator to the basic ordering number. Blind (undrilled) gaskets are available in non-retained and
Prefix retainer assembly styles.
Material Designator Example To order, use -BL as a suffix to the basic ordering number.
Nickel NI NI-4-VCR-2-VS Example: SS-4-VCR-2-VS-BL
316 stainless steel SS SS-4-VCR-2-VS NOTE: Blind gaskets have a maximum differential pressure
Copper CU ➀ CU-4-VCR-2 rating (∆P) of 100 psi (6.8 bar).
NOTE: Nickel and copper gasket retainer assemblies utilize a 316 stainless
steel retainer.
➀ Copper gaskets are unplated. However, to order, use CU as a prefix to the basic
ordering number used for silver-plated gaskets. Example: CU-4-VCR-2.
Side-load retainer style gaskets are not available in copper.
Side-Load Installation
Tool and Tray Tool Tray (includes 30 gaskets)
■ Makes gasket handling ■ Keeps gaskets secure
easy, preserves cleanliness ■ Keeps gaskets aligned for
■ Enables gasket installation easy removal with side-
where space is limited load gasket tool
■ Is used to easily remove ■ Cleaned and packaged in
gasket from storage tray accordance with Swagelok
Description Ordering Number Specification SC-01
Material:
Installation Tool MS-4-VCR-ZC-TL polyethersulfone (PES) Material:
Tray (nickel gaskets) NI-4-VCR-2-ZCT-VS tray polypropylene 5
Tray (SS gaskets) SS-4-VCR-2-ZCT-VS (lid) clean polycarbonate 7
14 VCR Metal Gasket Face Seal Fittings
1/2 SS-8-VCR-CP 0.45 1 1/16 1.01 Dimensions are for reference only and are subject to change.
(11.4) (25.6) ➀ A taper at the hex end allows the nut to move around 90° tube bends.
3/4 SS-12-VCR-CP 0.54 1 1/2 1.29 ➁ Also available as a rotatable plug.
(13.7) (32.8) Ordering Number: SS-4-VCR-RP.
0.63 1 3/4 1.54 ➂ Lanyards are manufactured from 302 stainless steel material.
1 SS-16-VCR-CP (16.0) (39.1) ➃ Not designed for gasket retainer assembly.
VCR Metal Gasket Face Seal Fittings 15
3/8 0.035 1/4 6LV-4-HVCR-3-1.19SR 1.00 0.25 0.31 1.19 3300 3300 3300
(25.4) (6.4) (7.9) (30.2) (227) (227) (227)
H
C 3/8 1/4 6LV-4-HVCR-1-6TB7 0.75 0.62 (19.1) (15.7)
0.25
(6.4)
0.31
(7.9)
5/8 1.68
(42.7)
3300 3300 3300
(227) (227) (227)
H
C 3/8 1/4 316L-4-HVCR-1A6 0.75 0.62 0.03 0.25
(19.1) (15.7) (0.8) (6.4)
0.31
(7.9)
5/8 1.71 0.41
(43.4) (10.4)
3300 3300 3300
(227) (227) (227)
Bodies
F F1
E E1
B
C
H Bulkhead Connector
F Union Elbow
E Dimensions Working Pressure
VCR
Size Ordering F
in. Number B E Flat Ni SS Cu
Dimensions, in. (mm) psig (bar)
1/4 SS-4-HVCR-9 1.07 0.25 1/2 8000 10 000 6400
(27.2) (6.4) (551) (689) (440)
B
Union Tee
F
Dimensions Working Pressure
VCR
E Size Ordering F
in. Number B E H Flat Ni SS Cu
Dimensions, in. (mm) psig (bar)
B
1/4 SS-4-HVCR-T 1.07 0.25 2.14 1/2 8000 10 000 6400
(27.2) (6.4) (54.4) (551) (689) (440)
B
H
Nuts Female
Leak test Dimensions
ports F VCR
Size Ordering F
in. Number Flat H Tx
Tx Dimensions, in. (mm)
1/4 SS-4-HVCR-1SR 3/4 0.81 0.39
(20.6) (9.9)
H
Male
F
Dimensions
VCR
Size Ordering F
Tx in. Number Flat H Tx
Dimensions, in. (mm)
H 1/4 SS-4-HVCR-4SR 5/8 0.71 0.39
(18.0) (9.9)
17 VCR Metal Gasket Face Seal Fittings
Ordering Ordering
Size Number Size Number
1/4 in. SS-4-VCR-FLC 1/4 in. SS-4-VCR-VLC
Male Female
3
3
VCR® Fitting Installation Instructions
GTAW
3 7 Finger-tight
GTAW
SS
5a
8 45°
Ni
90° Cu
5b 5c
Safe Product Selection Caution: Do not mix or interchange parts with those of
When selecting a product, the total system design must other manufacturers.
be considered to ensure safe, trouble-free performance.
Function, material compatibility, adequate ratings, Split-Nut, Swagelok, VCR—TM Swagelok Company
© 2002 Swagelok Company
proper installation, operation, and maintenance are the Printed in U.S.A., MI
responsibilities of the system designer and user. September 2002, R4
MS-01-24