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com

O r b i t a l We l d i n g S y s t e m
D100 Power Supply

Features
■ Lightweight, compact, and easy to transport.
■ Optional printer provides a permanent record
of weld history, including weld parameters,
weld number, performance confirmation,
operator and job identification, date, and time.
■ Closed-loop circuitry provides continuous
feedback to promote precise and repeatable
welds.
■ Easy to operate rotary switches allow for quick
adjustment of all weld parameters.
■ Digital displays show average weld amperage
and voltage for real-time weld monitoring.
■ Status indicator lights display weld sequence
and progress.
■ Digital diagnostics confirm system operation.
The Swagelok® D100 power supply is an easy-to-use power source for ■ Adjustable carrying handle doubles as multi-
orbital gas tungsten arc welding (GTAW) applications including tube and angle support stand.
pipe with a maximum wall thickness of 0.109 in. (2.7 mm). The power ■ Clear front cover protects the power supply
supply is available for use with either 110 / 120 or 220 / 240 V (ac)
front panel from contaminants during storage
service and is compatible with the Swagelok welding system weld
and remote operation.
heads and fixturing except the 40H weld head.

Technical Data and Ordering Information

To order the Swagelok D100 power supply, add a power cord designator to the basic ordering number.
Example: CWS-D100-1B-1

Power Basic Duty Cycle Size in. (mm)

Ordering Weight
Input Output➀ Number 30 % 60 % 100 % lb (kg) Height Width Depth
115 V (ac) CWS-D100-1B- 75 A 45 A 42 (19)
1 Phase 50/60 Hz 20 A Type (dc) 9.0 15.5 19.4
100 A
230 V (ac) 2 to 100 A (229) (394) (493)
CWS-D100-2B- 65 A 40 A 45 (20.4)
1 Phase 50/60 Hz 15 A
➀ For 100 volt (ac) input applications, the maximum output capabilities may be reduced.

Power Cords
Geographic Cord/ Power Cord
For more information, see Electrical
Region Voltage Plug Type Wire Type Designator Power Cord / Plug Options catalog.
North America NEMA 5-15 AWG/SJT 1 For any power plug/service not listed,
110/120 V (ac) 50/60 Hz please contact your authorized
North America NEMA 5-20 AWG/SJT 9
Swagelok sales and service
North America 220/240 V (ac) 50/60 Hz NEMA 6-15 AWG/SJT 2 representative.
Japan, Taiwan 110/120 V (ac) 50/60 Hz NEMA 5-15 Harmonized 3
Japan, Taiwan 220/240 V (ac) 50/60 Hz NEMA L6-20 Harmonized 4
United Kingdom 110/120 V (ac) 50/60 Hz IEC-309 Harmonized 5
United Kingdom 220/240 V (ac) 50/60 Hz BS 1363 Harmonized 6
Continental Europe, Korea 220/240 V (ac) 50/60 Hz CEE 7/7 Harmonized 7
Australia, New Zealand 220/240 V (ac) 50/60 Hz AS 3112 Harmonized 8
Options and Accessories Printer
The data recording printer includes
Remote Pendant a multi-angle mounting bracket,
The full-functioning pendant data / power cable, and one roll
provides remote push-button of printer paper.
operation of the power supply.
The remote pendant includes a Description Size, in. (mm) Ordering Number
25 ft (7.6 m) cable. 6.0 W
4.75 H
6.5 D
Printer CWS-DRP
(152 W
121 H
165 D)

Description Ordering Number

Remote pendant CWS-RPEND-A
Printer Paper
Each package contains 10 rolls.
Remote Pendant One roll of paper is included with
Extension Cable the printer.
The standard cable can be
lengthened with a 25 ft (7.6 m) Description Ordering Number
or 50 ft (15.2 m) extension cable. Printer paper CWS-DRP-PAPER

Extension Cable
ft (m) Ordering Number
25 (7.6) CWS-RPEND-A-25EXT Printer Cable
50 (15.2) CWS-RPEND-A-50EXT
The printer power / data transmission
cable is 2 ft (0.6 m) in length.

Power Cord Description Ordering Number

Printer cable CWS-DRP-CABLE
A 12 ft (3.7 m) power cord is
included with the Swagelok D100
power supply and is detachable.
To order an additional power cord,
Front Panel Cover
add a power cord designator from
page 1 to the basic ordering number. The clear plastic cover protects the
control panel displays.
Basic
Description Ordering Number
Description Ordering Number
Power cord CWS-CORD-
Front panel cover CWS-COVER
Example: CWS-CORD-7

Safe Product Selection Warranty Information

When selecting a product, the total system design must
be considered to ensure safe, trouble-free performance.
Function, material compatibility, adequate ratings,
proper installation, operation, and maintenance are the
responsibilities of the system designer and user.
Swagelok products are backed by The Swagelok Limited
Lifetime Warranty. For a copy, visit swagelok.com or contact
your authorized Swagelok representative.

Swagelok—TM Swagelok Company

Caution: Do not mix or interchange parts with those of © 2001, 2003, 2005 Swagelok Company
other manufacturers. May 2005, R2
MS-02-54-E